Flotation Cell

1
4-20mA
Output

Hart
Output

4-20mA
Inputs

2
 4-20mA
4-20mA Output
Input (Feedback
(DCS Control) Position)

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 4‐20mA
Input
(DCS Control)

4‐20mA
Output
(Feedback Position)

• Status in HMI
• Set Point Value HMI
• Proccess Value HMI
• Feedback Position HMI
• Alarms HMI
• Calibration HMI
• E‐Stop HMI

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5
 Advantages:
•No Mechanical elements for feedback
•Easy Maintenance
•More Compact
•Electronic Feedback
•High Accuracy
•High Repeatability
•Diagnosis system (alarms)
•IP67 Enclosure
•Energy Saving (Air & Electric Energy)
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 Title Specification
Supply voltage 24 VDC +/‐10%
Input range 4～20mA
Output Range 4～20mA
Electricity Connector M23（Circular waterproof connector）
Position sensor Absolute
Repeatability*1 0.5mm
Protective structure IP67
Maximum supply pressure 0.69MPa
Minimum supply pressure 0.55MPa
Compressed air supply
Under 0.3μm
filtration degree required
Proof pressure 1.5MPa
Fluid temperature
‐40～60Ԩ
Ambient temperature
General Storage Temperature TBD
Humidity TBD
Check if is
Cylinder speed Min 40mm/s possible 5 μm
Material Stainless  steel /aluminum FESTO offer (40μm)
Material (rod) SUS304 DFPI
Movement Double‐acting
Mounting position Vertical
Mounting method and dimensions Flanges‐Bolt fastening
Impact resistance 15G equivalent/11ms
Environment Vibration resistance 19.6 m/s 2, 50 Hz.
Above sea level 0‐5000Mts
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*1:Due to our method of measuring.
8
 M23‐19pins

1 Sig‐in+ IN
2 Sig‐in‐ IN
3 JOG+ IN
4 JOG‐ IN
5 PWR_24VDC IN
6 GND IN
7 Pos‐out+ OUT
8 Pos‐out‐ OUT
9 CTR OUT
10 CYL_ERR OUT
11 VAL_ERR OUT
12 GND IN
13 CAL IN
14 E‐stop IN
15 ‐
16 RF_ERR OUT
17 PWR_ERR OUT
18 ‐
19 ‐ 9
 SETTING DIP SWITCH SETTING “ No.1 “

20mA 4mA 4mA 20mA

1 Inverting input
2 JOG +
3 JOG ‐
4 CAL
5 Direction 0mA_1 OFF ON
6 Direction 0mA_2

*Please do reentry power supply If dip switch setting is changed. 10
Dip switch setting is read when power supply turn on at once.
 SETTING
With this function is posible to calibrate directly in the 
cylinder, faster for urgent calibrations and maintenance.
1 Inverting input
2 JOG +
3 JOG ‐
4 CAL
5 Direction 0mA_1
6 Direction 0mA_2

*Please do reentry power supply If dip switch setting is changed. 11
Dip switch setting is read when power supply turn on at once.
 DIP SWITCH SETTING “ No.5 “ & “ No.6 “
SETTING
FAIL EXTEND :Cylinder moves extended end
(Based on calibration storoke).
1 Inverting input FAIL RETRACT:Cylinder moves retracated end.
2 JOG + FAIL LAST:Cylinder does not move.
*Only in case of 4‐20mA Failure
3 JOG ‐
4 CAL Setting
FAIL  FAIL  FAIL LAST
RETRACT EXTEND
5 Direction 0mA_1
Direction 0mA_1 OFF ON OFF ON
6 Direction 0mA_2
Direction 0mA_2 OFF OFF ON ON

*Please do reentry power supply If dip switch setting is changed. 12
Dip switch setting is read when power supply turn on at once.
 SPEED SETTING

0 Speed_0 =  Slow
1 Speed_1

SPEED SETTING: 2 Speed_2
3 Speed_3
Tube 12x8.2mm
4 Speed_4
From 0.55Mpa to 0.69Mpa
5 Speed_5
Minimum speed 40mm/s
6 Speed_6
7 Speed_7
8 Speed_8
9 Speed_9 = Fast

*Please do reentry power supply If dip switch setting is changed. 13
Dip switch setting is read when power supply turn on at once.
Is possible to move the cylinder just by External Signal
Extend & Retract

*JOG is given to priority more than Sig‐in.
And, stroke range does not depend on calibration.

*PULSE ON/OFF 24VDC (external input signal)

*Speed: (50mm/seg  approximately)

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Is possible the calibration 
(Full & Cero Span)

Examples:
(Inverting input is Direct Entry )

Pattern : A
0mm (0% of the stroke) 4mA <Pattern : B> <Pattern : A>
160mm (100% of the stroke) 20mA 4mA:0mm 4mA:0mm

Pattern : B Full span
0mm(0% of the stroke) 4mA 100mm
100mm (100% of the stroke) 20mA Full span
20mA:100mm 160mm

20mA:160mm

SETPOINT

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Is possible the calibration 
(Full & Cero Span)

Examples:
(Inverting input is Direct Entry )

Pattern : C
40mm (0% of the stroke) 4mA <Pattern : C> <Pattern : D>
160mm (100% of the stroke) 20mA 4mA:40mm 4mA:40mm

Pattern : D Full span
40mm(0% of the stroke) 4mA 100mm
100mm (100% of the stroke) 20mA Full span
20mA:100mm 160mm

20mA:160mm
Example: Push CAL for 3 sec to
calibrate “0%” & Push CAL for 6 sec SETPOINT
to calibrate “100%”
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Is possible the Autocalibration 
(Only Full Span)

Examples:
(If you push JOG +& JOG‐ for 6 Sec)

1.‐The Cylinder need to extend 
(0.2Mpa‐40mm/s)to check where is  <Pattern : A>
stop by external components 4mA:0mm
2.‐When the CPU detect that the 
internal pressure increase to  Full span
(0.3Mpa), stop the extend.
100mm Full Stroke
3.‐Retract to 0mm, and do this action 
at least for 4 times, in order to  20mA:100mm 160mm
check the position.(same position)
4.‐Now 4mA=0mm & 20mA=Position 
detected.

*Similar to the IP8101 Positioner.

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IF the CPU detect less than 0.2Mpa in the preesure line.
The XT777 must be TURN OFF 24V to 0V
In order to prevent damage the Air Servo Valves.

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 IS POSSIBLE TO DETECT ROD FRICTION 
JUST BY LED AND OUTPUT SIGNAL

Rod Friction Error: If cylinder speed is less than 5mm/s this error is output, if the cylinder
current position is within +/- 5mm of target position, this error is not output.
Detection time:50ms
Movement Value:0.25mm
0.25mm/50ms=5mm/s 19
The Bore Setting is set by “Sensor 
Cylinder” switch automatically
BORE SIZE & STROKE
125X130
160X160
200X200
200X260
250X450
320X530

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 Cylinder Sensor, must stay in Cylinder

1. Is possible Valve unit replacement.

Air cylinder Valve Unit

*Please exhaust the air which in the cylinder (rod and head side)
before replace the Valve unit.

Rod side exhaust valve

Exhaust

Head side exhaust valve 21
2. Is possible  3. Is possible 
Controller repｌacement. Servo valve replacement.

Valve unit Valve unit

Servo valve
Controller

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Bore Size & Stroke
200X200
200X260
250X450
320X530

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Is necessary design a block for the best
way for the Exhaust

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To prevent damage to the seal

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