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Abstract
Introduction
106
Moon; Melo; Murcia; Charry. Surface modification of cellulose microfibers Obtained
from sugarcane bagasse, by silanization
first composite materials with polymer matrix that used high rigidity and polypropylene, MAPP), which reacts with the -OH groups on the surface
longitudinal resistance such as boron, carbon, aramide and fiberglass, of the fiber, forming stable bonds between the fiber and the polymer
which can be used as a reinforcement agent to improve the (Mohanty et al., 2002, Gassan y Bledzki, 1997, Karmarkar et al., 2007).
mechanical properties of polymers, due to the load transfer that occurs Another approach consists of the bonding of the compatibility agent
from the polymer matrix to the fiber (Masuelli, 2013). These materials directly to the fiber, through a superficial modification that transforms the
have been found in hundreds of structural applications such as hydrophilic nature of cellulose (Xiea et al., 2006). The silanes, that react
helicopter fuselage parts, boats, space shuttles, sports elements, cars the same way with the -OH groups, forming siloxane-type bonds and
and even bridges (Mohanty and Drzal, 2002). freeing the chemical groups that can bond through Van der Waals’
forces or free radicals, created through the high temperatures used in
the compositing process of the material through extrusion (Leu et al.,
2012). The improve in adherence using coupling agents usually results
There is a great interest exists to Develop and upgrade cost in higher tensile module values, elasticity modules (MOE) and rupture
Characteristics Such as, density, biodegradability and environmental (MOR) of the fiberreinforced material in comparison to the polymer
impact of fiber-reinforced polymers (FRP) (Luz et al., 2007, Vilay et al., alone (Sobczak et al, 2012, Brugnago et al. 2011).
2008, Ashori, 2008). In parallel, there is a great expectation Also These
upgrades can be since Achieved With the usage of the natural fibers and
the replacement of the commonly used synthetic fibers in FRP's
(Stupenengo, 2011). The Natural fibers offer clear benefits: such as low
density, elasticity modules to like synthetics, low production costs, The sugar cane bagasse is one of the planet's Most
renewable ITS generous availability and Their biodegradability. Their use abundant agro-industrial residues, with an annual production of
is strongly supported by National Regional and order Initiatives like the 101 to 340 million tons, worldwide (Huang et al, 2012.); esta
European Union, Which Demands That All automobiles and the materials Converts it into a good candidate as a source for natural fibers for
present in them, must be 95% recyclable by 2015. reinforcement of FRP's. Some studies Have Been Reported using
sugar cane bagasse as reinforcement for polypropylene, polyester,
recycled PET, PVC, HIPS and HDPE, using compatibility agents:
such as Aluminates, mercerization (NaOH treatment), Ethylen and
methylacrylate usage as co-polymers and benzyl chloride ( Vilay et
Keeping this in perspective, innumerable studies have been al., 2008, Huang et al. 2012, Corrandini et al. 2009, Benini et al,
conducted on many various natural fibers such as linen, hemp, yute, 2011, Mulinari et al. 2009). However, in our best knowledge, there
coconut fiber, banana, fique, straw, amongst others (Joseph et al., 1996). is no report of the usage of silanes as compatibility agent on sugar
Using in the same way, a variety of polymeric matrices in which cane bagasse microfibers,
polyethylene (Chen, Porter,
1994, Coutinho et al., 1997), polypropylene (La Mantia and Morreale 2007,
Khalil et al., 2000), polystyrene (Khalil et al.,
2000), Polyester resins (Lovely, 2004) and natural rubber (La Mantia
and Morreale, 2011). In spite of its advantages, the use of natural fibers In this article, the process of sugar cane bagasse microfiber
as reinforcement material contains its own challenges fundamentally by obtention, sourced from the Valle del Cauca region in Colombia, was
the presence of water and its high affinity with cellulose. One of them is exhibited, using different pretreatments for delignification and the
the low adhesion to hydrophobic polymers (PE and PP), the other being effective modification of their surfaces using hexadecyltrimethosiloxane
the high absorbency of the composite material, making it dimensionally as compatibility agent, with the object of producing a lignocellulosic
unstable (Gao et al., 2012). As solution to these limitations, diverse material that is potentially useful for the reinforcement of thermal
options are suggested. Mainly, the adhesion of the fibers to the plastic polymers.
matrix can be improved using coupling agents which are chemical
precursors that establish a bridge between the polymer matrix and the
cellulosic material, forming covalent chemical bonds or electrostatic
Materials and methods
interactions (Kazayawoko et al., 1999).
Reactants
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Informador Técnico (Colombia) 78(2): 106-114 July - December 2014
of them were reactant-grade (Merck- Germany). The agitated for an hour, after which it was filtered, taken to neutral pH and
hexadecyltrimethosiloxane, 98% pure, was acquired from Aldrich dried at 50°C until constant weight.
(Aldrich, USA). Sodium Hypochlorite, 5.25% solution, commercially
available as Patojito, Which was Purchased at a local convenience
store. In all cases, the water used came from a Aquelix 5 equipment.
Sugar cane bagasse, fresh from a local Obtained Sugar Cane
Reduction of bagasse fiber size and
processing plant.
granulometry.
Delignification and pretreatment of the ASTM-grade sift kit, made of stainless steel With No. 400, 325, 270, 200,
The sugar cane bagasse was cleaned With distilled water to free
it from impurities. Then it was dried at 60 ° C for 6 hours Until constant
weight was Obtained. Approximately, 13 grams of dry bagasse Were
Surface modification through the process of
submerged in 500 mL of an aqueous solution, composed by 250 mL of
2% Sodium Chlorite and 250 mL of 3M acetic acid. The solution, Along
silanization.
With the bagasse Were kept in agitation at 47 ° C for 2 hours. After
The hydrolysis and condensation of
This, it was filtered with filter paper and washed thoroughly With neutral
hexadecyltrimethosiloxane (HDS) was Conducted in 8: 1.8, water:
pH deionized water was Obtained Until. Then it was dried at 50 ° C Until
ethanol, NaOH 2.5 x 10 -5 M and 2% V / V solution of HDS. This
constant weight.
solution was agitated for 2 hours and then a loaded pistol into a spray.
The solution was misted on the pretreated bagasse fibers in a Manner
That Such all its surface is moist. The fibers Were left to dry at room
temperature and then a 90 ° C to submitted drying for 8 hours.
108
Moon; Melo; Murcia; Charry. Surface modification of cellulose microfibers Obtained
from sugarcane bagasse, by silanization
Characterization by thermogravimetrical (TGA) and 1115, 1030 and 895 cmˉ¹ Which corresponden asymmetrical
deformations of CH, CH symmetrical deformations of, asymmetrical
differential thermal analysis (DTA).
vibrations of COC asymmetric stretching of the glucose ring,
Thermograms from the samples Were Obtained with a TGA / stretching of CO and COC of the
DSC thermogravimetrical 2 STAR system from Mettler-Toledo. 70 uL β- glycosidic bond Between glucose molecules (Zhao et al.
Crucibles Aluminum oxide Were used to Contain the sample Which 2010).
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Informador Técnico (Colombia) 78(2): 106-114 July - December 2014
(Yang et al, 2007). After 370 ° C, it is Observed That all samples suffer the highest difficulty; in fact, it does, decomposing slowly between 30 ° C
slow and constant degradation Until the working limits of the apparatus, to 900 ° C, without presence of thermal transitions in DTA (Yang et al,
550 ° C. It is interesting to observe That the overall mass loss at the end 2007). In This manner, the content of materials lignine With higher would
of the heating cycle Ox-B Have the order (75%)> HP (68%)> untreated be the ones With lower mass loss, at the end of the heating cycle, 500 °
bagasse, CAC (64%). This sequence can be associated to the amount of C for esta case. This result shows the remaining lignine That are higher
lignine still remaining in the different materials Studied, since lignine That in the samples Treated With CAc than with HP and OX-B.
is the Gradients With Material
Figure 2. FTIR Spectrums of the sugar cane fiber and without treatment Figure 3. Thermal analysis of sugarcane bagasse samples Submitted to
With delignify and to remove hemicellulose. The region on Most diverse treatments for hemicellulose and lignine removal. A: Thermo
Significant bands for pretreatment is gravimetrical analysis (TGA) B.
Highlighted in gray. Differential Thermal Analysis (DTA)
110
Moon; Melo; Murcia; Charry. Surface modification of cellulose microfibers Obtained
from sugarcane bagasse, by silanization
The ability of the different treatments studied to degrade the modification was not carried out completely on the hydroxyls
hemicellulose and lignine has a direct relationship with the type of fibers available and there were probably cellulose domains that were not
that can be produced. As the there is higher removal of the substances covered by silane. Additionally, the thermal analysis results evidence the
that keep the fibers bundled, which are lignine and cellulose, the occurrence of the silanization reaction. In first instance, in DTA as well
liberation of individual fibers is more probable and proper reinforcement as TGA, the loss of mass and its water loss related rate surge is clearly
grade characteristics are developed in the fiber, such as a high aspect reduced when the fibers are silane treated. (Figure 3A and 3B),
ratio. In the figure 4, SEM micrographies corresponding to HP and Ox-B observing a 2% water loss, compared to a 6% of the untreated bagasse.
treatments are shown and were captured from the granulometric Additionally, when comparing the thermal degradation profiles, it is
fractions corresponding to fibers that passed through the No. 325 (45 evidenced that the HDS treated bagasse influences positively its
µm pore) and those that did not split with a No. 80 (150 µm pore). The behavior, making the material even more stable. For example, at 400°C,
results show a larger amount of fibers with diameters inferior to 45 µm the material treated only with OX-B presents a a 70% mass loss while
with the OX-B treatment than with HP (Figures 5A,B,D,E). The OX-B the HDS treated material only lost 58% of its mass. The DTA profiles
fibers are free of amorphous particles similar to barks, which are evident (figure 3B) show 3 clear signals of maximum mass loss rates. One
for the HP case. An observation of the length and diameter of the occurs at 280°C that can be associated to the loss of physically
produced fibers shows in general that the OX-B method fibers are absorbed silanes, that do not react on the surface. At 340°C, a small
longer than the HP method, being 567 ± 115 µm for the first and 296 ± surge that occurs at the same temperature than the cellulose
32 µm for the latter. Regarding diameters, it is possible to calculate degradation, as well as the other samples but at a much slower rate,
values of 18± 10 µm and 19± 2 µm for OX-B and HP respectively. With being this completely congruent with the cellulose domains that were not
these values, it is possible to estimate the aspect ratio for each group of completely coated with HDS. Finally, at 500°C, one that can correspond
fibers which result as 31.5 for OX-B and 15.6 for HP. The literature to the degradation of glucose and silanes simultaneously. These results
reports that the critical aspect ratio is between 10 and 50 (Bigg, 1985). altogether show that in effect, a superficial reaction on the bagasse has
In fact, this is a good perspective for the obtained fibers, especially for occurred with the OX-B method. However, an efficiently modified
those obtained with the OX-B method, since it supposes that with such lignocellulosic material by apolar groups must change its affinity for
aspect ratio, there is an ample probability that they are effective as water and now should exhibit a clear repellence to it. Figure 5 shows a
reinforcement for polymeric matrices. photograph in which the HDS modified material (Figure 5A) does not
absorb water. On the contrary, the bagasse treated only with OX-B
absorbs the added water totally. This result is a conclusive evidence
regarding the effectiveness of the method for producing hydrophobic
fibers from sugar cane bagasse and their superficial reaction with
silanes.
Salinization of Fibers
effectiveness of the superficial reaction between cellulose and HDS pretreatment, conditioning and production of sugarcane bagasse
was evidenced through FTIR and TGA. The FTIR results (spectrum microfibers. Through FTIR, TGA and DTA techniques, it was
not shown in the text), evidence a clear marking at 2850 cm-¹, corroborated That the HP, CAC, and OX-B methods permit the removal
corresponding to the C-H stretching of CH2, which is expected due to of large Amounts of lignine. It was shown That the only method capable
that each HDS molecule adds 16 aliphatic carbons to the surface. of completely removing the hemicellulose was the Basic Oxidant, OX-B.
Additionally, a notable reduction of the -OH marking at 3408 cm -¹, It was shown the type of pretreatment That influences the Characteristics
fact that is always expected when the HDS reacts with the hydroxyl of the Fibers Obtained. The fibers That Were submitted to OX-B
groups on the surface. However, there was not a total absence of the treatment Were longer, 567 ± 115 microns, than With the HP method,
marking, which indicates that 296 ± 32 microns. In cases Both, the fibers than higher aspect ratios
presented 20. The method OX-B shows a larger capacity to loosen fibers
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Informer Technical (Colombia) 78 (2): 106-114 July - December 2014
individually. Additionally, the surface modification of bagasse fibers This research will be extended in future papers are to determine
using HDS to replace hydroxyl groups on the surface With 16 Carbon the That effectiveness of the materials as reinforcement agent for
chains. Product of esta modification, a hydrophobic materials was polypropylene and polyethylene through the formation of the composite
Obtained, with a high water repellence. These have all of the materials using extrusion and mechanical tests on samples test essay.
características show That Obtained as a potential reinforcement Also it is pretended to study further the influence of diverse silanes as
materials in polymer based matrix composites, since it contains coupling agents and the mass ratio of the composite materials
lignocellulosic fibers With an adequate aspect ratio and low water relationship and Its Effects on end the FRM mechanical properties.
affinity.
Figure 4. SEM Micrographies of sugarcance bagase, Treated With different methods. A and B
metohod, OX-B, 325 sift. C: OX-B method, 80 sift. D and E, HP method. 80 Sift.
Figure 5. Water absorption essay in sugarcance bagasse fibers Treated With OX-BA
With HDS treatment, B treatment without HDS.
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Moon; Melo; Murcia; Charry. Surface modification of cellulose microfibers Obtained
from sugarcane bagasse, by silanization
Acknowledgements Gao, H., Xie, Y., Ou, R. Wang, Q. (2012) .Grafting effects
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Huang, Z., Wang, N., Zhang, Y., Hu, H., Luo, Y. (2012).
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