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Parts Manual

Generator Set
with PowerCommand 1.1, PS0500 and Without Control

C100D5 C100D6 (Spec A−F)


C110D5 (Spec A−G) C110D6 (Spec A−G)
C120D5 (Spec A−G) C135D6 (Spec A−G)
C150D5 (Spec A−G) C145D6 (Spec A−G)

English
Original Instructions 3-2018 A030A102 (Issue 14)
Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Table of Contents
Description Page

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engine Accesories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air Cleaner − Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Air Cleaner − Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Coolant Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Muffler − 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Muffler − 4” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Alternator UC274−C Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Alternator UC274−D Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alternator UC274−E Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Alternator UC274−F Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Alternator UC274−G Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Skid − 250L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Skid − 300L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Emergency Switch − C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5,
C150D5(Spec G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Copyright  2018 Cummins Inc. Page 1


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Table of Contents (continued)


Description Page

Installation Without Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


PS0500 Installation − (500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PS0500 Installation − (250A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
PC1.1 Installation − (500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PC1.1 Installation − (250A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Pedestal Installation (Up to 250A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Pedestal Installation (Up to 500A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Panel Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Circuit Breaker (160A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Circuit Breaker (250A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Circuit Breaker (400A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Circuit Breaker (500A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
PC1.1 with ATS − Exerciser Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
PC1.1 with ATS − Circuit Breaker (200A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
PC1.1 with ATS − Circuit Breaker (250A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
PC1.1 with ATS − Circuit Breaker (400A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PC1.1 with ATS − Circuit Breaker (630A) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
PC1.1 with ATS − 250 A Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
PC1.1 with ATS − 315 A Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
PC1.1 with ATS − 500 A Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Label Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Page 2 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Safety Precautions
The following symbols are used in manuals to alert users to the potentially dangerous conditions relating
to maintenance of equipment and replacement of parts. Please read and observe.

This symbol warns of immediate hazards which will result in severe personal injury or
death.

This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.

This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.

Product Safety Precautions


Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note: It is in the Operator’s interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.

Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.

Service and repair of equipment must be performed by trained, experienced personnel


only. Improper service, repair or replacement of parts may result in damage to equip-
ment & property, severe personal injury or death. Do not use this catalog as a guide to
servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS
in the Service Manual appropriate for the equipment you are working on.

Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!

Copyright  2018 Cummins Inc. Page 3


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

About This Manual


This manual applies to the generator models C110D5, C120D5, C150D5, C100D6, C110D6, C135D6,
C145D6. Parts illustrations are arranged in groups relating to their position and function on the generator set.
Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accom-
panying table.
Engine and alternator parts that have been modified or added by Cummins Inc. are identified in this manual.
Contact your nearest authorized distributor for assistance in ordering replacement parts. All other replace-
ment parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and
supplying all available information.
Replacement parts not identified in this Manual can be ordered by contacting:

Alternator Parts:
Cummins Generator Technologies
Within the US: 1−763−528−7301
Outside the US: +44 (0) 1780−484744
Web: http://www.cumminsgeneratortechnologies.com

Quick Serve Online (QSOL)


Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Inc. policy of continuous development and improvement, information may change at any
time without notice. Make sure that the documentation is the latest information available.
Contact your authorized distributor for assistance.

Related Literature
Before any attempt is made to operate the generator set, the operator should take time to read all of the manu-
als supplied with the generator set and familiarize themselves with the warnings and operating procedures.

A generator set must be operated and maintained properly if you are to expect safe and reliable operation.
The Operator manual includes a maintenance schedule and a troubleshooting guide.

The Health and Safety manual must be read in conjunction with this manual for the safe operation of the
generator set:

 Health and Safety Manual (0908−0110)


The relevant manuals appropriate to your generator set are also available, the documents below are in
English:
 Operator Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6, and C145D6
with PC 1.1 Control (A055W071)
 Operator Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6, and C145D6
with PC 3.3 Control (A055X057)
 Operator Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6, and C145D6
with PS 0500 (A055X060)

Page 4 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Related Literature Continued


 Installation Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6, and C145D6
(A055X062)
 Generator Set Service Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6,
and C145 D6 with PC 1.1 Control (A055X066)
 Generator Set Service Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6,
and C145 D6 with PC 3.3 Control (A055X064)
 Generator Set Service Manual for C100D5, C110D5, C120D5, C150D5, C100D6, C110D6, C135D6,
and C145D6 with PS 0500 (A055X065)
 Recommended Spares List (RSL) for C100D6 with Alternator UC274C (A054R889)
 Recommended Spares List (RSL) for C110D5 with Alternator UC274C (A054M062)
 Recommended Spares List (RSL) for C110D5 with Alternator UC274D (A054S052)
 Recommended Spares List (RSL) for C110D6 with Alternator UC274D (A054R893)
 Recommended Spares List (RSL) for C110D6 with Alternator UC274E (A054R895)
 Recommended Spares List (RSL) for C120D5 with Alternator UC274D (A054M064)
 Recommended Spares List (RSL) for C135D6 with Alternator UC274E (A054R897)
 Recommended Spares List (RSL) for C135D6 with Alternator UC274F (A054R899)
 Recommended Spares List (RSL) for C145D6 with Alternator UC274E (A054R901)
 Recommended Spares List (RSL) for C150D5 with Alternator UC274E (A054M066)
 Recommended Spares List (RSL) for C150D5 with Alternator UC274F (A054S055)
 Standard Repair Times − CQ Family (0900−0909)
 Service Tool Manual (A043D529)
 Failure Code Manual (F1115C)
 Engineering Application Manual T−030: Liquid Cooled Generator Sets (A040S369)
 Operation & Maintenance Manual for Industrial B3.9, B4.5, B5.9 Series Engines (4021389)
 Warranty Manual (A040W374)
 Global Commercial Warranty Statement (A028U870)

Copyright  2018 Cummins Inc. Page 5


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Model Identification
This manual covers generator set models produced under the Cummins Inc. brand name.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Inc. nameplate.

The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.

For reference document your generator set information in the spaces below.

Generator Set Model Number: _________________________________

Generator Set Serial Number: _________________________________

Engine Serial Number: _________________________________

Digital Control Software: _________________________________

Page 6 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
MR Mains Returned
CAN Controlled Area Network
MST Mains Sensing Transformer
CB Circuit Breaker
MSU Mains Sensing Unit
CCA Cold Cranking Amps
MV Medium Voltage
CHP Combined Heat and Power
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current OD Outside Diameter
Deg Degree oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
PF Power Factor
ECM Engine Control Module Ph Phase
EFC Electronic Fuel Control PFC Power Factor Controller
EIT External/Internal Tooth PLC Programmable Logic Controller
EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator
EMF Electromotive Force PRP Prime Power Rating
EPROM Erasable Programmable Read PSU Power Supply Unit
Only Memory PT/CT Potential Transformer/Current
EPU Engine Protection Unit Transformer
ET External Tooth PTC Power Transfer Control
FAE Full Authority Engine QCC Quadrature Current Control
FSS First Start Sensor
RFI Radio Frequency Interference
GCP Generator Control Panel RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
HMI Human/Machine Interface RTD Resistance Temperature Detector
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With

Copyright  2018 Cummins Inc. Page 7


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Consumables
The following is a list of consumables associated with the generator models covered in this manual:

Service Consumables

Ref.
Page No. Part No. Description Qty
9 LF3959 Oil Filter 1
10 3288724 Fan Belt 1
10 FF5052 Fuel Filter 1

Paint and Thread Sealant

Item Part No. Description Qty


1 525−0305 Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can n/a
2 518−0601 Sealant, Thread (6 ml Tube) n/a

Page 8 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Engine

Engine Accesories

Item Part No. Description Qty


1 4988274 Alternator, DC 1
2 4996706 Starter 1
3 C360−0051 Drain, Valve 1

Consumables
Item Part No. Description Qty
4 LF3959 Filter, Oil 1

Copyright  2018 Cummins Inc. Page 9


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Engine (Continued)

5 1

Engine Accessories (Continued)

Item Part No. Description Qty


1 FS1280 Separator, Fuel Water 1
2 C330−0020−01 Hose 1
3 C071−0012−02 Clamp 1
0327−1507 Governor (Not Shown) 1
0150−2735−01 Actuator, Electronic (Not Shown) 1
C450−0006 Pick−Up, Magnetic (Not Shown) 1
C041−0002 Washer, Flat (M5) (Not Shown) 4
C380−0017 Nut, Hex Head (M5) (Not Shown) 4

Consumables
Item Part No. Description Qty
4 3288724 Belt, Fan 1
5 FF5052 Filter, Fuel 1

Page 10 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Air Cleaner − Normal Duty

3
8 4
5
9
6 4

Item Part No. Description Qty


1 0541−1086−01 Kit, Air Cleaner − Normal Duty (Includes Parts Marked *) 1
2 0140−3645 *Cleaner, Air (PN Fleetguard AH1136) 1
3 0140−3646 *Tube, Aluminum 1
4 0140−3551 *Clamp, Air Cleaner 3
5 0503−2462 *Hose, Air 1
6 C370−0031−03 Screw, Hex (M12 x 30) 2
7 C051−0184 Support, Air Filter 1
8 C041−0006 Washer, Flat (M12) 2
9 C031−0007 Washer, Spring Lock (M12) 2

Copyright  2018 Cummins Inc. Page 11


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Air Cleaner − Heavy Duty

3 1 5
4
6
12

16 2

14

13
11
15
10

Item Part No. Description Qty


1 C240−0019 Cleaner, Air − Heavy Duty 1
2 C115−0163 Bracket, Air Cleaner 1
3 C240−0015 Clamp, Air Cleaner Bracket 2
4 C071−0012−17 Clamp, Hose (120−140mm) 3
5 C071−0012−12 Clamp, Hose (70−90mm) 1
6 C330−0032 Hose, Hump 1
7 C240−0013 Indicator, Restriction 1
8 C380−0019 Nut, Hex (M8) 4
9 C330−0033 Reducer, Hump Hose 1
10 C370−0031−02 Screw, Hex (M12 x 25) 2
11 C370−0029−03 Screw, Hex (M8 x 20) 4
12 C335−0039 Tube, Air Cleaner 1
13 C041−0006 Washer, Flat (M12) 2
14 C041−0004 Washer, Flat (M8) 8
15 C031−0007 Washer, Lock − Spring (M12) 2
16 C031−0005 Washer, Lock − Spring (M8) 4

Page 12 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Coolant Heater

4
6
2

8
6

6
6

7
13
11

12 3
14
9
10

Item Part No. Description Qty


1 0505−0019 Bushing, Reducer 1
2 0505−0131 Bushing, Reducer 1
3 C071−0012−02 Clamp 8
4 C360−0001 Adapter, Elbow 2
5 C025−0003 Heater, Coolant 1
6 0503−1634−02 Hose 4
7 A045H646 Tube, Inlet Heating 1
8 A045H642 Tube, Heater 1
9 C370−0031−02 Screw, Hex Head (M12 x 25) 2
10 A045H666 Bracket, Heater Unit 1
11 C041−0006 Washer, Flat (M12) 2
12 C031−0007 Washer, Lock − Spring (M12) 2
13 C230−0014 Label, Identification 1
14 C390−0001 Assembly, Cable Tool 1
C480−0004 Terminal (Not Shown) 3

Copyright  2018 Cummins Inc. Page 13


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Exhaust Flexible Pipe

Item Part No. Description Qty


1 C350−0002 Pipe, Exhaust 1
2 C071−0013−06 Clamp 1

Page 14 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Muffler − 3”

6
6

7
4

Item Part No. Description Qty


1 C350−0027 Flange 2
2 C350−0032 Gasket 2
3 C350−0017 Muffler − 9dB(A)−6B 1
4 C380−0020 Nut, Hex (M10) 8
5 C370−0030−05 Screw, Hex (M10 x 35) 8
6 C041−0005 Washer (M10) 16
7 C031−0006 Washer, Lock − Spring (M10) 8

Copyright  2018 Cummins Inc. Page 15


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Muffler − 4”

1
2
3

6
7
4

Item Part No. Description Qty


1 C350−0028 Flange 2
2 C350−0033 Gasket 2
3 C350−0023 Muffler − 9dB(A)−6CT/6CTA 1
4 C380−0020 Nut, Hex (M10) 16
5 C370−0030−05 Screw, Hex (M10 x 35) 16
6 C041−0005 Washer (M10) 32
7 C031−0006 Washer, Lock − Spring (M10) 16

Page 16 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

This page is Intentionally blank.

Copyright  2018 Cummins Inc. Page 17


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Radiator
C100D6(Spec A−E), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec A−F), C100D5

14
17
6 25
21 32

1 8 33
30
27 10

13
21
5
17

16
20 24

29

31

11 22
18 12
4
19
26 7
23
9
28

17
2 21
15
3

Page 18 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Radiator −
C100D6(Spec A−E), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec A−F),
C100D5

Item Part No. Description Qty


1 C130−6108 Bracket, Radiator 1
2 C190−0021 Bracket, Radiator 1
3 C190−0022 Bracket, Radiator 1
4 0504−0003 Cock, Drain 1
5 0130−3080 Fan, Radiator 1
6 0402−0828 Isolator, Vibration 1
7 0402−0829 Isolator, Vibration 2
8 C380−0020 Nut, Hex Head (M10) 1
9 C380−0017 Nut, Hex Head (M5) 4
10 0130−6109 Radiator 1
11 C370−0031−03 Screw, Hex Head (M12 x 30) 6
12 C370−0027−04 Screw, Hex Head (M5 x 20) 4
13 C370−0047−04 Screw, Allen (M10 x 25) 3
14 C370−0030−10 Screw, Hex Head (M10 x 60) 1
15 C370−0030−11 Screw, Hex Head (M10 x 65) 2
16 C370−0029−15 Screw, Hex Head (M8 x 80) 4
17 C041−0005 Washer, Flat (M10) 7
18 C041−0006 Washer, Flat (M12) 6
19 C041−0002 Washer, Flat (M5) 8
20 C041−0004 Washer, Flat (M8) 4
21 C031−0006 Washer, Lock − Spring (M10) 6
22 C031−0007 Washer, Lock − Spring (M12) 6
23 C031−0003 Washer, Lock − Spring (M5) 4
24 C031−0005 Washer, Lock − Spring (M8) 4
25 0130−7110 Pressure Cap 1
26 A029T045 Tube, Radiator 1
27 0130−7476 Tube, Radiator 1
28 C330−0019−02 Hose, Radiator 1
29 C071−0012−11 Clamp− Hose (60−80mm) 2
30 C330−0019−01 Hose, Radiator 1
31 C071−0012−10 Clamp− Hose (50−72mm) 2
32 A035C564 Guard, Radiator 1
33 A035C563 Guard, Radiator 1

Copyright  2018 Cummins Inc. Page 19


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Radiator −
C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)
Illustration #1
20 26
4
21
18
19

22

24

25

23

12
13

14

11

8
17
16 7
15
1
4

5
2
7
6 9
3
10

Page 20 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Radiator − C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)


Illustration #1

Item Part No. Description Qty


1 A051B123 Isolator, Vibration 2
2 A049T713 Bracket, Radiator 1
3 A049U183 Bracket, Radiator 1
4 C041−0005 Washer, Flat 6
5 C031−0006 Washer, Spring Lock 5
6 C370−0030−11 Screw, Hex Head 2
7 C041−0002 Washer, Flat 8
8 C370−0027−04 Screw, Hex Head 4
9 C031−0003 Washer, Spring Lock 4
10 C380−0017 Nut, Hex 4
11 0130−3080 Fan, Radiator 1
12 C041−0004 Washer, Flat 4
13 C031−0005 Washer, Spring Lock 4
14 C370−0029−15 Screw, Hex Head 4
15 C041−0006 Washer, Flat 6
16 C031−0007 Washer, Spring Lock 6
17 C370−0031−03 Screw, Hex Head 6
18 A051B834 Plug, Threaded 1
19 A049U250 Brace, Radiator 1
20 0402−0828 Isolator, Vibration 1
21 C380−0020 Nut, Hex 1
22 C370−0030−03 Screw, Hex Head 3
23 A053V000 Connector, Hose 1
24 A051D996 Hose, Coolant 1
25 C071−0008−01 Clamp 2
26 A053W489 Washer 1

Copyright  2018 Cummins Inc. Page 21


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Radiator −
C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)
Illustration #2

13
1 14

7 10
10
9
2

10

7 11

11
10 15

6
11
12 11 8
3
5 4
4 5

Item Part No. Description Qty


1 A049W118 Radiator 1
2 A049W114 Baffle, Air 1
3 A049W162 Guard, Radiator 1
4 C041−0003 Washer 35
5 C370−0028−03 Screw 35
6 A049W450 Pipe, Flexible 1
7 C330−0019−01 Hose, Water 2
8 C330−0019−02 Hose, Water 2
9 A049W455 Tube, Radiator 1
10 C071−0012−08 Clamp 4
11 C071−0012−11 Clamp 4
12 A052W026 Tube, Radiator 1
13 A053T440 Screw 1
14 A053T442 Cap, Pressure 1
15 A053T549 Drain, Radiator 1

Page 22 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Radiator −
Fan Guard C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)

3 1
2
3

Item Part No. Description Qty


1 A049W442 Guard, Fan 1
2 C041−0003 Washer, Flat 8
3 C370−0028−04 Screw, Hex Head 8

Copyright  2018 Cummins Inc. Page 23


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Alternator
Table

Alternator Model Current Transformer


Model
220/440V 380V Ratio

C100D6 UC274C−WD311 UC274D−WD311 800−400/5A

C110D6 UC274D−WD311 UC274E−WD311 900−450/5A

C135D6 UC274E−WD311 UC274F−WD311 1000−500/5A

C145D6 UC274E−WD311 UC274G−WD311 1100−550/5A

C100D5 UC274C−WD311 UC274C−WD311 600−300/5A

C110D5 UC274C−WD311 UC274C−WD311 700−350/5A

C120D5 UC274D−WD311 UC274D−WD311 800−400/5A

C150D5 UC274E−WD311 UC274E−WD311 900−450/5A

Page 24 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Current Transformer

Item Part No. Description Qty


1 Transformer, Current
C490−0007 600−300/5A 3
C490−0008 700−350/5A 3
C490−0009 800−400/5A 3
C490−0042 900−450/5A 3
C490−0010 1000−500/5A 3
C490−0043 1100−550/5A 3

Copyright  2018 Cummins Inc. Page 25


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Alternator UC274−C Installation

11

13

7 10

15 9
8
12
4 14
3

Item Part No. Description Qty


1 0200−3046−16 Alternator, Main 1
2 C290−0531 Box, Control 1
3 0402−0779−05 Isolator, Vibration 2
4 C380−0034 Nut, Hex (3/4”) 2
5 C370−0042−02 Screw, Hex Head 8
6 C370−0046−05 Screw, Hex Head (3/4” x 2”) 2
7 C370−0031−03 Screw, Hex Head (M12 x 30) 4
8 C370−0030−05 Screw, Hex Head 12
9 C041−0020 Washer, Flat (M20) 2
10 C041−0018 Washer, Flat (3/4”) 2
11 C041−0014 Washer, Flat (3/8”) 8
12 C041−0006 Washer, Flat (M12) 4
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0006 Washer, Lock − Spring (M10) 12
15 C031−0007 Washer, Lock − Spring (M12) 4

Page 26 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Alternator UC274−D Installation

11

13

7 10

15 9
8
12
4 14
3

Item Part No. Description Qty


1 0200−3046−17 Alternator, Main 1
2 C290−0531 Box, Control 1
3 0402−0779−05 Isolator, Vibration 2
4 C380−0034 Nut, Hex (3/4”) 2
5 C370−0042−02 Screw, Hex Head 8
6 C370−0046−05 Screw, Hex Head (3/4” x 2”) 2
7 C370−0031−03 Screw, Hex Head (M12 x 30) 4
8 C370−0030−05 Screw, Hex Head 12
9 C041−0020 Washer, Flat (M20) 2
10 C041−0018 Washer, Flat (3/4”) 2
11 C041−0014 Washer, Flat (3/8”) 8
12 C041−0006 Washer, Flat (M12) 4
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0006 Washer, Lock − Spring (M10) 12
15 C031−0007 Washer, Lock − Spring (M12) 4

Copyright  2018 Cummins Inc. Page 27


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Alternator UC274−E Installation

11

13

7 10

15 9
8
12
4 14
3

Item Part No. Description Qty


1 0200−3046−18 Alternator, Main 1
2 C290−0531 Box, Control 1
3 0402−0779−05 Isolator, Vibration 2
4 C380−0034 Nut, Hex (3/4”) 2
5 C370−0042−02 Screw,Hex Head 8
6 C370−0046−05 Screw, Hex Head (3/4” x 2”) 2
7 C370−0031−03 Screw, Hex Head (M12 x 30) 4
8 C370−0030−05 Screw, Hex Head 12
9 C041−0020 Washer, Flat (M20) 2
10 C041−0018 Washer, Flat (3/4”) 2
11 C041−0014 Washer, Flat (3/8”) 8
12 C041−0006 Washer, Flat (M12) 4
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0006 Washer, Lock − Spring (M10) 12
15 C031−0007 Washer, Lock − Spring (M12) 4

Page 28 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Alternator UC274−F Installation

11

13

7 10

15 9
8
12
4 14
3

Item Part No. Description Qty


1 0200−3046−19 Alternator, Main 1
2 C290−0531 Box, Control 1
3 0402−0779−05 Isolator, Vibration 2
4 C380−0034 Nut, Hex (3/4”) 2
5 C370−0042−02 Screw, Hex Head 8
6 C370−0046−05 Screw, Hex Head (3/4” x 2”) 2
7 C370−0031−03 Screw, Hex Head (M12 x 30) 4
8 C370−0030−05 Screw, Hex Head 12
9 C041−0020 Washer, Flat (M20) 2
10 C041−0018 Washer, Flat (3/4”) 2
11 C041−0014 Washer, Flat (3/8”) 8
12 C041−0006 Washer, Flat (M12) 4
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0006 Washer, Lock − Spring (M10) 12
15 C031−0007 Washer, Lock − Spring (M12) 4

Copyright  2018 Cummins Inc. Page 29


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Alternator UC274−G Installation

6 11

13

9
10
7
4
15
12 8 14

Item Part No. Description Qty


1 0200−3046−20 Alternator, Main 1
2 C290−0531 Box, Control 1
3 0402−0779−05 Isolator, Vibration 2
4 C380−0034 Nut, Hex (3/4”) 2
5 C370−0042−02 Screw, Hex Head 8
6 C370−0046−05 Screw, Hex Head (3/4” x 2”) 2
7 C370−0031−03 Screw, Hex Head (M12 x 30) 4
8 C370−0030−05 Screw, Hex Head 12
9 C041−0018 Washer, Flat (3/4”) 2
10 C041−0020 Washer, Flat (M20) 2
11 C041−0014 Washer, Flat (3/8”) 8
12 C041−0006 Washer, Flat (M12) 4
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0006 Washer, Lock − Spring (M10) 12
15 C031−0007 Washer, Lock − Spring (M12) 4

Page 30 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Skid

5
8
6
2

1 4

10 See Detail A
Detail A

Skid − 250L

Item Part No. Description Qty


1 402−0779−02 Isolator, Vibration 2
2 C031−0007 Washer, Lock − Spring (M12) 4
3 C031−0019 Washer, Lock − Spring (3/4”) 2
4 C041−0006 Washer, Flat (M12) 4
5 C041−0018 Washer, Flat (3/4”) 2
6 C041−0020 Washer (M20) 2
7 C051−0056 Skid − Sub250 1
8 C370−0031−03 Screw, Hex (M12 x 30) 4
9 C370−0046−05 Screw, Hex (3/4” x 2”) 2
10 C380−0034 Nut, Hex (3/4”) 2

Copyright  2018 Cummins Inc. Page 31


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Skid

7
10

8
11

2
9

Detail A

See Detail A

Skid − 300L

Item Part No. Description Qty


1 C360−0048 Breather, Fuel Tank (1000L) 1
2 0402−0779−02 Isolator, Vibration 2
3 C380−0034 Nut, Hex (3/4”) 2
4 C370−0046−05 Screw, Hex (3/4” x 2”) 2
5 C370−0031−03 Screw, Hex (M12 x 30) 4
6 C051−0082 Skid (250L) 1
7 C041−0018 Washer (3/4”) 2
8 C041−0020 Washer (M20) 2
9 C041−0006 Washer, Flat (M12) 4
10 C031−0019 Washer, Lock − Spring (3/4”) 2
11 C031−0007 Washer, Lock − Spring (M12) 4

Page 32 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

This page is Intentionally blank.

Copyright  2018 Cummins Inc. Page 33


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Fuel Tank Accessories

11
8
10
4
12
9 2 7
1
3
5

Page 34 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Fuel Tank Accessories

Item Part No. Description Qty


1 0193−5580 Gauge, Level 1
2 C635−0011−01 Indicator, Level 1
3 C635−0001 Connection, Oil Fill 1
4 C635−0002 Cover, Oil Fill 1
5 C360−0021 Gauge, Fuel 1
6 C360−0015 Connector, Pipe (45 − 1/8” x 1/4”) 1
7 C360−0022 Connector, Hose (1/2” x 3/16”) 1
8 C071−0008−01 Clamp, Hose 2
9 C071−0008−02 Clamp, Hose 2
10 A048Y516 Hose, Fuel (4.76mm ID) 580mm
11 A048Y520 Hose, Fuel (9.53mm ID) 740mm
12 C360−0048 Breather, Fuel Tank 1

Copyright  2018 Cummins Inc. Page 35


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Battery
Installation

2
7

The Battery Lock


is in this Drawing
for Reference
Only. 12

3
1

Item Part No. Description Qty


1 C110−0139 Bracket, Battery 1
2 A045M047 Cable, Battery 1
3 C041−0004 Washer, Flat (M8) 4
4 C370−0029−04 Screw, Hex Head (M8 x 25) 2
5 C031−0005 Washer, Lock − Spring (M8) 2
6 C380−0019 Nut, Hex (M8) 2
7 C045−0005 Washer, Toothed (M12) 1
8 C041−0006 Washer, Flat (M12) 1
9 C370−0031−02 Screw, Hex Head (M12 x 25) 1
10 C380−0036 Nut, Hex (M10) 1
11 C380−0037 Nut, Hex (M5) 1
12 C250−0006 Battery 1

Page 36 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

This page is Intentionally blank.

Copyright  2018 Cummins Inc. Page 37


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Enclosure
C100D6(Spec A−E), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec A−F),
C100D5

27
1

10 6 19
15
28 5
18
32
31 31 29

16
4 2
26 25 17
30
23 3 13 9
20 11 7 22
8 12 21 24

Page 38 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Enclosure − C100D6(Spec A−E), C110D6, C135D6, C145D6, C110D5, C120D5,


C150D5(Spec A−F)

Item Part No. Description Qty


1 0155−2062−57 Cap, Rain 1
2 0406−1051 Hinge − LH 4
3 0406−1052 Hinge − RH 4
4 0406−1074 Key 4
5 0406−1059 Latch, Door 4
6 C031−0004 Washer, Lock − Spring (M6) 22
7 C031−0005 Washer, Lock − Spring (M8) 135
8 C031−0008 Washer, Lock − Spring (M14) 8
9 C031−0009 Washer, Lock − Spring (M16) 4
10 C041−0003 Washer, Flat (M6) 24
11 C041−0004 Washer, Flat (M8) 135
12 C041−0007 Washer, Flat (M14) 16
13 C041−0008 Washer, Flat (M16) 4
14 C130−0095 Harness, Enclosure 1
15 C290−0557 Pipe, Exhaust 1
16 C300−0006 Stop, Rubber Door 4
17 C310−0006 Rubber − Door 14.6m
18 C310−0012 Gasket, Rubber 18.0m
19 C370−0028−04 Screw, Hex (M6 x 20) 22
20 C370−0029−04 Screw, Hex (M6 x 25) 135
21 C370−0032−04 Screw, Hex (M14 x 40) 8
22 C370−0033−08 Screw, Hex (M16 x 60) 4
23 C380−0019 Nut, Hex (M8) 4
24 C380−0022 Nut, Hex (M14) 8
25 C310−0013 Seal, Window 1.1m
26 C405−0063 Panel, Window 1
27 C405−0073−01 Muffler − 6B 1
28 C405−0076 Eye, Lifting 1
29 C405−0085 Insullation, Sound − 6BT 1
30 C405−0311 Enclosure − 6BTA 1
31 C061−0017 Switch, E-Stop 1
32 0319−5262 Cover, Switch − E-Stop 1
33 0098−8025 Label, E-Stop 1
34 C130−0137 Harness, Enclosure − E-Stop 1

Copyright  2018 Cummins Inc. Page 39


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Enclosure −
C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)
Illustration #1

10
8 21
11 9 18 20

7 19
12 22
9 27 20
1 23

6
16

17

14 27

26
26 21 20 15
21 20

24 31
22 25 5
11
12 3
2
4 4

29
30
11 11 29
12 30
12

32 28
11
13
34

33

Page 40 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Enclosure − C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)


Illustration #1

Item Part No. Description Qty


1 A047E504 Enclosure 1
2 0406−1051 Hinge − LH 4
3 0406−1052 Hinge − RH 4
4 C380−0035 Nut 32
5 0406−1059 Latch 4
6 C405−0073−01 Muffler 1
7 A047E500 Pipe, Exhaust 1
8 A050S789 Blanket, Exhaust 1
9 C071−0013−06 Clamp 2
10 A053X484 Cap, Rain 1
11 C041−0004 Washer, Flat 111
12 C370−0029−04 Screw, Hex Head 110
13 C310−0006 Rubber, Door 14.8
14 A053K314 Cover, Emergency Stop Switch 1
15 0098−8025 Label, Information 1
16 C310−0013 Seal, Window 1.1
17 C405−0063 Panel, Window 1
18 C045−0002 Washer, Lock 8
19 C091−0019 Cable, Ground 4
20 C041−0003 Washer, Flat 16
21 C380−0018 Nut, Hex 12
22 C370−0028−04 Screw, Hex Head 8
23 A047E502 Insulation, Sound 1
24 0406−1077 Stop, Door 4
25 C370−0028−07 Screw, Hex Head 4
26 C031−0004 Washer, Spring Lock 8
27 0818−0231−01 Rivet, Pop 64
28 C310−0012 Gasket, Rubber 20.5
29 C041−0006 Washer, Flat 4
30 C370−0031−01 Screw, Hex Head 4
31 0406−1074 Key, Latch 4
32 C045−0003 Washer, Lock 1
33 C091−0020 Cable, Ground 1
34 C380−0019 Nut, Hex 1

Copyright  2018 Cummins Inc. Page 41


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Enclosure −
C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)
Illustration #2

14
14
14
5
15 24
25

21
6

26

16
17 1
3 19
2
12
4

13
18
7
11
10
22
23
9

20 8

Page 42 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Enclosure − C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5, C150D5(Spec G)


Illustration #2

Item Part No. Description Qty


1 A047E472 Support, Enclosure 1
2 A047E470 Panel, Enclosure 1
3 A047E468 Panel, Enclosure 1
4 A047B803 Panel, Enclosure 1
5 A047E486 Panel, Enclosure 1
6 A047E488 Panel, Enclosure 1
7 A047E478 Panel, Enclosure 1
8 A047E474 Panel, Enclosure 1
9 A047B151 Panel, Enclosure 1
10 A047E490 Panel, Enclosure 1
11 A047B201 Bracket 1
12 A047B153 Panel, Enclosure 1
13 A047X482 Roof, Enclosure 1
14 A047B213 Door, Enclosure 3
15 A047B390 Door, Enclosure 1
16 A047B397 Cover 1
17 A047B473 Cover 1
18 A047B477 Shield, Rain 4
19 A053V233 Cap, Rain 1
20 A047B127 Panel, Enclosure 1
21 A047F246 Catch, Door 4
22 A047E674 Support 2
23 A047E672 Support 2
24 A053W162 Panel, Air Baffle 1
25 A053W164 Panel, Air Baffle 1
26 A047H841 Panel, Door 4

Copyright  2018 Cummins Inc. Page 43


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Emergency Switch − C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5,


C150D5(Spec G)

5
6
7

Page 44 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Emergency Switch − C100D6(Spec F), C110D6, C135D6, C145D6, C110D5, C120D5,


C150D5(Spec G)

Item Part No. Description Qty


1 C041−0004 Washer, Flat 14
2 C370−0029−04 Screw, Hex Head 14
3 A053K179 Switch, Emergency 1
4 C130−0137 Harness (Not Shown) 1
5 C041−0008 Washer, Flat 6
6 C031−0009 Washer, Spring Lock 6
7 C370−0033−05 Screw, Hex Head 6

Copyright  2018 Cummins Inc. Page 45


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Installation Without Control

21 20 19
7
23 24
18 17 9
16
8 18 17

12 13 15 14

17
22 2

22 17 1

Page 46 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Installation Without Control

Item Part No. Description Qty


1 A043C290 Bracket, Terminal Block 1
2 C061−0012 Block, Terminal 1
3 Cover, Control
A043C518 500A 1
A043C237 250A 1
4 0098−7902−03 Label, Logo 1
5 A053K179 Switch, Emergency 1
6 C230−0038 Label, Instruction 1
7 C051−0029 Support, Harness 1
8 C110−0056 Cover, Relay 1
9 C420−0004−01 Relay 2
10 A047T750 Harness, Engine (Not Shown) 1
11 A044N205 Harness, Control (Not Shown) 1
12 A028X493 Sender, Pressure 1
13 0193−0432 Sender, Temperature 1
14 A055G562 Sender, Coolant Level 1
15 0502−0802 Bushing 1
16 C140−0004 Mount, Cable Tie 4
17 C041−0002 Washer, Flat 10
18 C370−0027−03 Screw, Hex Head 4
19 C041−0006 Washer, Flat 2
20 C031−0007 Washer, Spring Lock 2
21 C370−0031−01 Screw, Hex Head 2
22 C380−0017 Nut, Hex 6
23 C041−0003 Washer, Flat 6
24 C370−0028−03 Screw, Hex Head 6

Copyright  2018 Cummins Inc. Page 47


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PS0500 Installation − (500A)

6
19
22

19
30 29 31
22

23

24
25 27 26
12 19
7 20 4 20 19

32 17
16

1 5

2 13
15
19
19
21
22
18
14

Page 48 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PS0500 Installation − (500A)

Item Part No. Description Qty


1 C110−0187 Cover, Control 1
2 C230−0061 Label 1
3 0300−6445 Control, Power Start 1
4 C051−0066 Bracket, Voltage Regulator (AVR−SX460) 1
5 0305−0982 Regulator, Voltage (AVR−SX460) 1
6 C051−0029 Support, Harness 1
7 C110−0056 Cover, Relay 1
8 A045D558 Harness, Panel (Not Shown) 1
9 A047T750 Harness, Engine (Not Shown) 1
10 C130−0133 Harness, Alternator (Not Shown) 1
11 C130−0078 Harness, Voltage Regulator (Not Shown) 1
12 C420−0004−01 Auxiliary, Relay (12V−70Amp) 2
13 C061−0012 Block, Terminal − Battery Charge 1
14 A045U764 Block, Terminal − Customer 1
15 A053K179 Switch, E-Stop 1
16 C041−0003 Washer, Flat (M6) 6
17 C370−0028−03 Screw, Hex (M6 x 16) 6
18 C370−0068−03 Screw, Allen (M4 x 8) 4
19 C041−0002 Washer, Flat (M5) 16
20 C380−0017 Nut, Hex (M5) 6
21 C370−0061−07 Screw, Phillips (M5 x 35) 4
22 C370−0027−03 Screw, Hex (M5 x 16) 6
23 C041−0006 Washer, Flat (M12) 2
24 C031−0007 Washer, Lock − Spring (M12) 2
25 C370−0031−01 Screw, Hex (M12 x 20) 2
26 A044E507 Block, Terminal 1
27 4320−0122 Breaker, Circuit 1
28 0193−0430−01 Sender, Oil Pressure (Not Shown) 1
29 A055G562 Sender, Low Coolant Level 1
30 0193−0432 Sender, Water Temperature 1
31 0502−0802 Connector, Water Temperature 1
32 C140−0004 Mount, Cable Tie 3

Copyright  2018 Cummins Inc. Page 49


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PS0500 Installation − (250A)

6
15
18

15
29 30 31
18

19

20
21 27 26
8 15
7 16 4 16 15

32 13
12

1 5

2 9
11
15 15

17
18
14
10

Page 50 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PS0500 Installation − (250A)

Item Part No. Description Qty


1 C110−0186 Cover, Control 1
2 C230−0061 Label 1
3 0300−6445 Control, Power Start 1
4 C051−0066 Bracket, Voltage Regulator (AVR−SX460) 1
5 0305−0982 Regulator, Voltage (AVR−SX460) 1
6 C051−0029 Support, Harness 1
7 C110−0056 Cover, Relay 1
8 C420−0004−01 Auxiliary, Relay (12V−70Amp) 2
9 C061−0012 Block, Terminal − Battery Charge 1
10 A045U764 Block, Terminal − Customer 1
11 A053K179 Switch, E-Stop 1
12 C041−0003 Washer, Flat (M6) 6
13 C370−0028−03 Screw, Hex (M6 x 16) 6
14 C370−0068−03 Screw, Allen (M4 x 8) 4
15 C041−0002 Washer, Flat (M5) 16
16 C380−0017 Nut, Hex (M5) 6
17 C370−0061−07 Screw, Phillips (M5 x 35) 4
18 C370−0027−03 Screw, Hex (M5 x 16) 6
19 C041−0006 Washer, Flat (M12) 2
20 C031−0007 Washer, Lock − Spring (M12) 2
21 C370−0031−01 Screw, Hex (M12 x 20) 2
22 C130−0133 Harness, Alternator (Not Shown) 1
23 C130−0078 Harness, Voltage Regulator (Not Shown) 1
24 A045D558 Harness, Panel (Not Shown) 1
25 A047T750 Harness, Engine (Not Shown) 1
26 A044E507 Block, Terminal 1
27 4320−0122 Breaker, Circuit 1
28 0193−0430−01 Sender, Oil Pressure (Not Shown) 1
29 0193−0432 Sender, Water Temperature 1
30 A055G562 Sender, Low Coolant Level 1
31 0502−0802 Connector, Water Temperature 1
32 C140−0004 Mount, Cable Tie 3

Copyright  2018 Cummins Inc. Page 51


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 Installation − (500A)

26
27
28
10 8
19 21
25

9 25 21

24 23 4

22 21 30 15 16 18 17

20 21
22

6 7 5
29
21
25 2

Page 52 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 Installation − (500A)

Item Part No. Description Qty


1 0327−1617−01 Card, Control 1
2 C061−0012 Block, Terminal − Battery Charge 1
3 A044E808 Block, Terminal 1
4 C110−0128 Cover, Front 1
5 C230−0053 Label 1
6 0300−6014 Control, Genset 1
7 A053K179 Switch, E-Stop 1
8 C051−0029 Support, Harness 1
9 C110−0056 Cover, Relay 1
10 C420−0004−01 Auxiliary, Relay (12V−70Amp) 2
11 C130−0135 Harness, Alternator (Not Shown) 1
12 C130−0121 Harness, Wiring (Not Shown) 1
13 A047T750 Harness, Engine (Not Shown) 1
14 A045D566 Harness, Panel (Not Shown) 1
15 A028X493 Sender, Pressure 1
16 0193−0432 Sender, Water Temperature 1
17 A055G562 Sender, Low Coolant Level 1
18 0502−0802 Connector, Water Temperature 1
19 C140−0004 Mount, Cable Tie 4
20 0370−0062−01 Screw, Phillips (M3 x 10) 4
21 C041−0002 Washer, Flat (M5) 14
22 C380−0017 Nut, Hex (M5) 8
23 C041−0003 Washer, Flat (M6) 6
24 C370−0028−03 Screw, Hex (M6 x 16) 6
25 C370−0027−03 Screw, Hex (M5 x 16) 6
26 C041−0006 Washer, Flat (M12) 2
27 C031−0007 Washer, Lock − Spring (M12) 2
28 C370−0031−01 Screw, Hex (M12 x 20) 2
29 A044E397 Block, Terminal 1
30 4320−0122 Breaker, Circuit 1

Copyright  2018 Cummins Inc. Page 53


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 Installation − (250A)

26
27
28
10 8
19 21
25

9 25 21

24 23 4

22 21 30 15 16 18 17

20 21
22

6 7 5
29
21
25 2

Page 54 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 Installation − (250A)

Item Part No. Description Qty


1 0327−1617−01 Card, Control 1
2 C061−0012 Block, Terminal − Battery Charge 1
3 A044E808 Block, Terminal 1
4 C110−0123 Cover, Front 1
5 C230−0053 Label 1
6 0300−6014 Control, Genset 1
7 A053K179 Switch, E-Stop 1
8 C051−0029 Support, Harness 1
9 C110−0056 Cover, Relay 1
10 C420−0004−01 Auxiliary, Relay (12V−70Amp) 2
11 C130−0135 Harness, Alternator (Not Shown) 1
12 C130−0121 Harness, Wiring (Not Shown) 1
13 A047T750 Harness, Engine (Not Shown) 1
14 A045D566 Harness, Panel (Not Shown) 1
15 A028X493 Sender, Pressure 1
16 0193−0432 Sender, Water Temperature 1
17 A055G562 Sender, Low Coolant Level 1
18 0502−0802 Connector, Water Temperature 1
19 C140−0004 Mount, Cable Tie 4
20 0370−0062−01 Screw, Phillips (M3 x 10) 4
21 C041−0002 Washer, Flat (M5) 14
22 C380−0017 Nut, Hex (M5) 8
23 C041−0003 Washer, Flat (M6) 6
24 C370−0028−03 Screw, Hex (M6 x 16) 6
25 C370−0027−03 Screw, Hex (M5 x 16) 6
26 C041−0006 Washer, Flat (M12) 2
27 C031−0007 Washer, Lock − Spring (M12) 2
28 C370−0031−01 Screw, Hex (M12 x 20) 2
29 A044E397 Block, Terminal 1
30 4320−0122 Breaker, Circuit 1

Copyright  2018 Cummins Inc. Page 55


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Pedestal Installation (Up to 250A)

1 3

12

10

11

14

13

15

Page 56 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Pedestal Installation (Up to 250A)

Item Part No. Description Qty


1 C110−0122 Pedestal (250A) 1
2 C051−0060 Bracket, Pedestal 1
3 C110−0125 Cover, Pedestal Side 1
4 C051−0149 Bracket, Connector 1
5 C396−0001 Cable, Protection − Rubber 1
6 C041−0003 Washer, Flat (M6) 4
7 C370−0028−03 Screw, Hex Head (M6 x 16) 4
8 C041−0002 Washer, Flat (M5) 2
9 C370−0027−03 Screw, Hex Head (M5 x 16) 2
10 C041−0005 Washer, Flat (M10) 4
11 C031−0006 Washer, Lock − Spring (M10) 4
12 C370−0030−03 Screw, Hex Head (M10 x 25) 4
13 C041−0004 Washer, Flat (M8) 4
14 C031−0005 Washer, Lock − Spring (M8) 4
15 C370−0029−03 Screw, Hex Head (M8 x 20) 8

Copyright  2018 Cummins Inc. Page 57


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Pedestal Installation (Up to 500A)

15

14

10 6

8
2

11

12

13

Page 58 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Pedestal Installation (Up to 500A)

Item Part No. Description Qty


1 C110−0127 Pedestal (500A) 1
2 C051−0059 Bracket, Pedestal 1
3 C110−0125 Cover, Pedestal Side 1
4 C051−0149 Bracket, Connector 1
5 C396−0001 Cable, Protection − Rubber 1
6 C041−0003 Washer, Flat (M6) 4
7 C370−0028−03 Screw, Hex Head (M6 x 16) 4
8 C041−0002 Washer, Flat (M5) 2
9 C370−0027−03 Screw, Hex Head (M5 x 16) 2
10 C041−0005 Washer, Flat (M10) 4
11 C031−0006 Washer, Lock − Spring (M10) 4
12 C370−0030−03 Screw, Hex Head (M10 x 25) 4
13 C041−0004 Washer, Flat (M8) 4
14 C031−0005 Washer, Lock − Spring (M8) 4
15 C370−0029−03 Screw, Hex Head (M8 x 20) 8

Copyright  2018 Cummins Inc. Page 59


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Battery Charger
Prior to November 2015

Item Part No. Description Qty


1 C250−0008 Charger, Battery 1
2 C130−0085 Harness, Battery Charger 1
Note− Battery Charger C250−0008 is no longer available. Battery Charger A053E482 replaces C250−0008 as of 11/2015.

Page 60 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Battery Charger

Item Part No. Description Qty


1 A053E482 Charger, Battery 1
2 A053E479 Label, Identification 1
3 C130−0085 Harness, Battery Charger 1
4 A053J381 Fuse, Antisurge 1

Copyright  2018 Cummins Inc. Page 61


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Panel Cover Installation

15 3 6 19 17 13 4

7 18 14 11
16

12

10 5 1 9

Page 62 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Panel Cover Installation

Item Part No. Description Qty


1 C046−0014 Bar, Neutral Bus 1
2 C360−0036 Connector, Blind 2
3 C091−0023 Ground, Cordage 1
4 C091−0024 Ground, Cordage 1
5 C048−0002 Insulator, Low Voltage 2
6 C380−0019 Nut, Hex (M8) 3
7 C380−0020 Nut, Hex (M10) 1
8 C110−0124 Panel (Blind) 1
9 C370−0028−02 Screw, Hex Head (M6 x 12) 2
10 C370−0024−01 Screw, Allen (M6 x 8) 2
11 C370−0030−04 Screw, Hex (M10 x 30) 1
12 C370−0028−03 Screw, Hex Head (M6 x 16) 6
13 C370−0029−04 Screw, Hex Head (M8 x 25) 1
14 C041−0005 Washer (M10) 2
15 C045−0005 Washer, Flat − Locking − W/ET (M12) 1
16 C041−0003 Washer, Flat (M6) 8
17 C041−0004 Washer, Flat (M8) 4
18 C031−0006 Washer, Lock − Spring (M10) 1
19 C031−0005 Washer, Lock − Spring (M8) 3

Copyright  2018 Cummins Inc. Page 63


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Circuit Breaker (160A) Installation

6 15 10 12 8
20
17 5

11

16

13
19 21 9 1

4 3

2 7

18 14

Page 64 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Circuit Breaker (160A) Installation

Item Part No. Description Qty


1 C046−0013 Bar, Bus − Neutral 1
2 C210−0020−02 Breaker, Circuit (160A) 1
3 C325−0001 Conduit, Corrugated 1
4 C360−0035 Connector 2
5 C091−0023 Cordage Ground 1
6 C091−0024 Cordage Ground 1
7 C110−0126 Frame, Circuit Breaker 1
8 C048−0002 Insulator, Low Voltage 4
9 C380−0019 Nut, Hex (M8) 3
10 C380−0020 Nut, Hex (M10) 1
11 C370−0028−02 Screw, Hex Head (M6 x 12) 4
12 C370−0024−01 Screw, Allen (M6 x 8) 4
13 C370−0030−04 Screw, Hex Head (M10 x 30) 1
14 C370−0028−03 Screw, Hex Head (M6 x 16) 14
15 C370−0029−04 Screw, Hex Head (M8 x 25) 1
16 C041−0005 Washer (M10) 2
17 C045−0005 Washer, Flat − Lock W/ET (M12) 1
18 C041−0003 Washer, Flat (M6) 18
19 C041−0004 Washer, Flat (M8) 4
20 C031−0006 Washer, Lock − Spring (M10) 1
21 C031−0005 Washer, Lock − Spring (M8) 3
22 C130−0087 Breaker, Circuit − Flexible Cable 1

Copyright  2018 Cummins Inc. Page 65


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Circuit Breaker (250A) Installation

12 8
17 5 6 15
10 20

11

16

19 21 9
13
1

4 3

2 7

18 14

Page 66 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Circuit Breaker (250A) Installation

Item Part No. Description Qty


1 C046−0013 Bar, Bus − Neutral 1
2 C210−0020−04 Breaker, Circuit (250A) 1
3 C325−0001 Conduit, Corrugated 1
4 C360−0035 Connector 2
5 C091−0023 Cordage Ground 1
6 C091−0024 Cordage Ground 1
7 C110−0126 Frame, Circuit Breaker 1
8 C048−0002 Insulator, Low Voltage 4
9 C380−0019 Nut, Hex (M8) 3
10 C380−0020 Nut, Hex (M10) 1
11 C370−0028−02 Screw, Hex Head (M6 x 12) 4
12 C370−0024−01 Screw, Allen (M6 x 8) 4
13 C370−0030−04 Screw, Hex Head (M10 x 30) 1
14 C370−0028−03 Screw, Hex Head (M6 x 16) 14
15 C370−0029−04 Screw, Hex Head (M8 x 25) 1
16 C041−0005 Washer (M10) 2
17 C045−0005 Washer, Flat − Lock W/ET (M12) 1
18 C041−0003 Washer, Flat (M6) 18
19 C041−0004 Washer, Flat (M8) 4
20 C031−0006 Washer, Lock − Spring (M10) 1
21 C031−0005 Washer, Lock − Spring (M8) 3
22 C130−0087 Breaker, Circuit − Flexible Cable 1

Copyright  2018 Cummins Inc. Page 67


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Circuit Breaker (400A) Installation

11 20
6 10 23 2 17 8

18

5
4 1 22
21
7

9 14
12 13

16 15

3 19

Page 68 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Circuit Breaker (400A) Installation

Item Part No. Description Qty


1 C031−0005 Washer, Lock − Spring (M8) 3
2 C031−0006 Washer, Lock − Spring (M10) 1
3 C041−0003 Washer, Flat (M6) 18
4 C041−0004 Washer, Flat (M8) 4
5 C041−0005 Washer (M10) 2
6 C045−0005 Washer, Flat − Lock W/ET (M12) 1
7 C046−0013 Bar, Bus − Neutral 1
8 C048−0002 Insulator, Low Voltage 4
9 C051−0053 Bracket, Circuit Breaker 1
10 C091−0023 Cordage Ground 1
11 C091−0024 Cordage Ground 1
12 C110−0131 Frame, Circuit Breaker 1
13 C110−0133 Panel, Circuit Breaker 1
14 C210−0020−05 Breaker, Circuit (400A) 1
15 C325−0001 Conduit, Corrugated 1
16 C360−0035 Connector 2
17 C370−0024−01 Screw, Allen (M6 x 8) 4
18 C370−0028−02 Screw, Hex Head (M6 x 12) 4
19 C370−0028−03 Screw, Hex Head (M6 x 16) 14
20 C370−0029−04 Screw, Hex Head (M8 x 25) 1
21 C370−0030−04 Screw, Hex Head (M10 x 30) 1
22 C380−0019 Nut, Hex (M8) 3
23 C380−0020 Nut, Hex (M10) 1
24 C130−0087 Breaker, Circuit − Flexible Cable 2

Copyright  2018 Cummins Inc. Page 69


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Circuit Breaker (500A) Installation

6 10
11 18 15 8

21 2 16

4 1 20 5

19
7

9 12
14 13

17

Page 70 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Circuit Breaker (500A) Installation

Item Part No. Description Qty


1 C031−0005 Washer, Lock − Spring (M8) 3
2 C031−0006 Washer, Lock − Spring (M10) 1
3 C041−0003 Washer, Flat (M6) 18
4 C041−0004 Washer, Flat (M8) 4
5 C041−0005 Washer (M10) 2
6 C045−0005 Washer, Flat − Lock W/ET (M12) 1
7 C046−0013 Bar, Bus − Neutral 1
8 C048−0002 Insulator, Low Voltage 4
9 C051−0053 Bracket, Circuit Breaker 1
10 C091−0023 Cordage Ground 1
11 C091−0024 Cordage Ground 1
12 A043Y990 Breaker, Circuit (500A) 1
13 C325−0001 Conduit, Corrugated 1
14 C360−0035 Connector 2
15 C370−0024−01 Screw, Allen (M6 x 8) 4
16 C370−0028−02 Screw, Hex Head (M6 x 12) 4
17 C370−0028−03 Screw, Hex Head (M6 x 16) 14
18 C370−0029−04 Screw, Hex Head (M8 x 25) 1
19 C370−0030−04 Screw, Hex Head (M10 x 30) 1
20 C380−0019 Nut, Hex (M8) 3
21 C380−0020 Nut, Hex (M10) 1
22 C130−0087 Breaker, Circuit − Flexible Cable 2

Copyright  2018 Cummins Inc. Page 71


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − Exerciser Clock

Item Part No. Description Qty


1 A049B864 Clock, Exerciser 1
2 A056C699 Harness, Wiring 1

Page 72 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − Control Panel

10

11

9
8
7

6
4 2
3 3

4
6

Item Part No. Description Qty


1 A055V718 Stand, Control Box 1
2 A055V714 Bracket, Control Box 1
3 C041−0004 Washer, Flat 6
4 C031−0005 Washer, Spring Lock 6
5 C041−0005 Washer, Flat 6
6 C370−0029−04 Screw, Hex Head 6
7 C031−0006 Washer, Spring Lock 6
8 C370−0030−03 Screw, Hex Head 6
9 A059W490 Cover, Side 1
10 C041−0003 Washer, Flat 4
11 C370−0028−03 Screw, Hex Head 4

Copyright  2018 Cummins Inc. Page 73


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − Control

32
31

31
32
4

17

35 35 12
8 34 13 9
14 19
16 18

32 6
31
7 5 2
10 15
15 11

36

38
21

2 31
3 32
22 24
25
37 23
40

41 26

20
31
32

33
42

Page 74 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − Control

Item Part No. Description Qty


1 0327−1617−01 Card, Control 1
2 C041−0002 Washer, Flat 10
3 C380−0017 Nut, Hex 6
4 A055W749 Cover, Control 1
5 A056S001 Label, identification 1
6 0300−6014 Control, Genset 1
7 C370−0062−01 Screw, Countersunk Flat Head 4
8 A053K179 Switch, Emergency Stop 1
9 C051−0029 Support, Harness 1
10 C420−0004−01 Relay 2
11 C110−0056 Cover, Relay 1
12 C041−0006 Washer, Flat 2
13 C031−0007 Washer, Spring Lock 2
14 C370−0031−01 Screw, Hex Head 2
15 C370−0027−03 Screw, Hex Head 4
16 A028X493 Sender, Pressure 1
17 0193−0432 Sender, Temperature 1
18 0502−0802 Bushing, Reducer 1
19 A055G562 Sender, Low Coolant 1
20 A056E649 Block, Terminal 1
21 0307−2873 Relay, Control 2
22 C420−0005 Socket, Relay 1
23 4320−0122 Breaker, Circuit 1
24 C420−0008 Clamp 1
25 A056Y568 Relay, Control 1
26 A046J269 Fuse 5
27 A047T750 Harness, Engine 1
28 C130−0135 Harness, Alternator 1
29 A045D566 Harness, Panel 1
30 A056C600 Harness, Wiring 1
31 C041−0003 Washer, Flat 22
32 C370−0028−03 Screw, Hex Head 22
33 A055W746 Cover, Circuit Breaker 1
34 4306−0123 Switch, Rotary 1
35 4306−0082 Block, Contact 2
36 A056X526 Lamp, Pilot 2
37 C061−0012 Block, Terminal 1
38 A057G563 Label, Warning 1
39 C140−0004 Mount, Tie 4
40 4307−0007 Relay 1
41 4307−0005 Varistor 1
42 A059P088 Label, Warning 1

Copyright  2018 Cummins Inc. Page 75


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − Circuit Breaker (200A) Installation

5 11
8

10

18

6
14 13 7
12

12
13 14
3
14
13
12

12
15
6 16
7 12

Page 76 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − Circuit Breaker (200A) Installation

Item Part No. Description Qty


1 A056L676 Support, Circuit Breaker 1
2 A043Y984 Breaker, Circuit (200A) 1
3 A056L695 Cover, Circuit Breaker 1
4 C360−0035 Connector (2-1/2”) 2
5 C325−0001 Conduit, Corrugated 1
6 C041−0003 Washer, Flat (M6) 5
7 C370−0028−03 Screw, Hex Head (M6 x 16) 5
8 C048−0005 Insulation 2
9 A057E416 Busbar, Copper 1
10 C370−0022−01 Screw, Socket Head 2
11 C091−0024 Cordage, Ground 1
12 C041−0004 Washer, Flat (M8) 8
13 C031−0005 Washer, Lock − Spring (M8) 3
14 C380−0019 Nut, Hex (M8) 4
15 C370−0029−02 Screw, Hex Head 2
16 C370−0029−03 Screw, Hex Head 2
17 C130−0087 Cable, Circuit Breaker − Flexible 2
18 C091−0023 Cordage, Ground 1

Copyright  2018 Cummins Inc. Page 77


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − Circuit Breaker (250A) Installation

5 16
13

14

15

6 7

11
10 9

1
2

9
10 3
11 11

10
9

17
9
18 9
6 19

Page 78 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − Circuit Breaker (250A) Installation

Item Part No. Description Qty


1 A056L676 Support, Circuit Breaker 1
2 A043Y986 Breaker, Circuit (250A) 1
3 A056L695 Cover, Circuit Breaker 1
4 C360−0035 Connector (2-1/2”) 2
5 C325−0001 Conduit, Corrugated 1
6 C041−0003 Washer, Flat (M6) 5
7 C370−0028−03 Screw, Hex Head (M6 x 16) 5
8 C091−0023 Cordage, Ground 1
9 C041−0004 Washer, Flat (M8) 8
10 C031−0005 Washer, Lock − Spring (M8) 3
11 C380−0019 Nut, Hex (M8) 4
12 C130−0087 Cable, Circuit Breaker − Flexible 2
13 C048−0005 Insulation 2
14 C370−0022−01 Screw, Socket Head 2
15 A057E416 Busbar, Copper 1
16 C091−0024 Cordage, Ground 1
17 C370−0029−03 Screw, Hex Head 2
18 C370−0029−02 Screw, Hex Head 2
19 C370−0028−02 Screw, Hex Head 1

Copyright  2018 Cummins Inc. Page 79


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − Circuit Breaker (400A) Installation

5 16
13

14

15

11 10 9 1

6
7
9 10
2
11

11 3

10
9

9
18
6 9 17
7

Page 80 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − Circuit Breaker (400A) Installation

Item Part No. Description Qty


1 A056D865 Support, Circuit Breaker 1
2 A043Y988 Breaker, Circuit (400A) 1
3 A056D898 Cover, Circuit Breaker 1
4 C360−0035 Connector (2-1/2”) 2
5 C325−0001 Conduit, Corrugated 1
6 C041−0003 Washer, Flat (M6) 5
7 C370−0028−03 Screw, Hex Head (M6 x 16) 5
8 C091−0023 Cordage, Ground 1
9 C041−0004 Washer, Flat (M8) 8
10 C031−0005 Washer, Lock − Spring (M8) 3
11 C380−0019 Nut, Hex (M8) 4
12 C130−0087 Cable, Circuit Breaker − Flexible 2
13 C048−0005 Insulation 2
14 C370−0022−01 Screw, Socket Head 2
15 A057E416 Busbar, Copper 1
16 C091−0024 Cordage, Ground 1
17 C370−0029−03 Screw, Hex Head 2
18 C370−0029−02 Screw, Hex Head 2

Copyright  2018 Cummins Inc. Page 81


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − Circuit Breaker (630A) Installation

18

6
7
14 13
9
12

11
12
3
13
4
14

15 12

17
10

12
6 17
7
12 16

Page 82 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − Circuit Breaker (630A) Installation

Item Part No. Description Qty


1 C360−0035 Connector (2-1/2”) 2
2 C325−0001 Tube, Corrugated 1
3 A057R652 Support, Circuit Breaker 1
4 A057E598 Breaker, Circuit (630A) 1
5 A057R663 Cover, Circuit Breaker 1
6 C041−0003 Washer, Flat (M6) 5
7 C370−0028−03 Screw, Hex Head (M6 x 16) 5
8 C130−0087 Cable, Circuit Breaker − Flexible 2
9 C091−0023 Lead, Ground 1
10 A057D323 Busbar, Copper 1
11 C091−0024 Cordage, Ground 1
12 C041−0004 Washer, Flat (M8) 8
13 C031−0005 Washer, Lock − Spring (M8) 3
14 C380−0019 Nut, Hex (M8) 4
15 C048−0005 Separater, Terminal 2
16 C370−0029−03 Screw, Hex Head 2
17 C370−0029−06 Screw, Hex Head 2
18 C370−0022−01 Screw, Socket Head 2

Copyright  2018 Cummins Inc. Page 83


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − 250 A Switch

5
7
16

7
17
7 8 15
2

3 11
14
7
17

10

1
4

12 18
11

13 8
11
6
7 9
20

19

Page 84 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − 250 A Switch

Item Part No. Description Qty


1 A057B987 Contactor 1
2 A056L645 Kit, Busbar 1
3 C048−0005 Insulation 6
4 C048−0001 Insulation 2
5 C370−0022−01 Screw, Socket Head 6
6 A056N877 Insulation, Cover 1
7 C041−0003 Washer, Flat 31
8 C031−0004 Washer, Spring Lock 10
9 C370−0028−02 Screw, Hex Head 2
10 A057V443 Bolt 1
11 C041−0004 Washer, Flat 18
12 C370−0029−04 Screw, Hex Head 6
13 C380−0019 Nut, Hex 6
14 C370−0029−02 Screw, Hex Head 6
15 C370−0028−06 Screw, Hex Head 8
16 C380−0018 Nut, Hex 8
17 C370−0028−03 Screw, Hex Head 13
18 A052H185 Nut, Captive 5
19 C230−0054 Label 2
20 A059P088 Label, Warning 1

Copyright  2018 Cummins Inc. Page 85


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − 315 A Switch

6
8 16
12 8 8
14
3
15

8
4
3 12
5

2
1 17

19
8
18 13

9 9
11
10
7

21

20

Page 86 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − 315 A Switch

Item Part No. Description Qty


1 A057C039 Contactor 1
2 A056L648 Kit, Busbar 1
3 C048−0005 Insulation 6
4 C041−0004 Washer, Flat 6
5 C370−0029−02 Screw, Hex Head 6
6 C370−0022−01 Screw, Socket Head 6
7 A056N851 Insulation, Cover 1
8 C041−0003 Washer, Flat 31
9 C041−0005 Washer, Flat 12
10 C370−0030−04 Screw, Hex Head 6
11 C380−0020 Nut, Hex 6
12 C370−0028−03 Screw, Hex Head 13
13 A052H185 Nut, Captive 5
14 C031−0004 Washer, Spring Lock 8
15 C370−0028−04 Screw, Hex Head 8
16 C380−0018 Nut, Hex 8
17 A057S405 Insulator, Threaded Terminal 2
18 C370−0028−02 Screw, Hex Head 2
19 A057V443 Bolt 1
20 C230−0054 Label 2
21 A059P088 Label, Warning 1

Copyright  2018 Cummins Inc. Page 87


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

PC1.1 with ATS − 500 A Switch

12 3
16 17 18
14 9
3 10
12
3
16
13
15
15 11
18
5
1
7

12
7
5 19 16
2
4

5
6

21
20

Page 88 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

PC1.1 with ATS − 500 A Switch

Item Part No. Description Qty


1 A057D351 Contactor 1
2 A056L507 Kit, Busbar 1
3 A056E601 Insulator, Threaded Terminal 6
4 A056N676 Insulation, Cover 1
5 C041−0005 Washer, Flat 24
6 C370−0030−06 Screw, Hex Head 6
7 C380−0020 Nut, Hex 12
8 C370−0022−01 Screw, Socket Head 6
9 C041−0004 Washer, Flat 6
10 C370−0029−03 Screw, Hex Head 6
11 A052H185 Nut, Captive 5
12 C041−0003 Washer, Flat 15
13 C048−0006 Insulation 1
14 C048−0005 Insulation 1
15 A057S405 Insulator, Threaded Terminal 2
16 C370−0028−03 Screw, Hex Head 15
17 C370−0067−02 Bolt 2
18 C370−0030−05 Screw, Hex Head 6
19 A057V445 Bolt 1
20 C230−0054 Label 2
21 A059P088 Label, Warning 1

Copyright  2018 Cummins Inc. Page 89


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Label Installation

11 8 13

12

16
15
6 7
2
8 13
2
5 9

11 5
10
10

13

1 15 2
4 3
2 3 1 1 1

4 4

14
14

Page 90 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Label Installation

12 12
12

1 3 1 4 1 3 1

Item Part No. Description Qty


1 0098−7894 Label 4
2 0098−8095 Label, Warning 4
3 C230−0049 Label 2
4 0098−8097 Label, Information 2
5 0098−8130 Label, Caution 2
6 0098−8102 Label, Information 1
7 0098−8103 Label, Information 1
8 0098−8312 Label, Instruction 2
9 0098−8099 Label, Danger 1
10 0098−8098 Label, Instruction 2
11 0098−8094 Label, Warning 1
12 Label , Logo
0098−7902−03 (Open) 1
0098−7902−03 (Housed) 4
13 0098−8219 Label, Warning 4
14 C230−0054 Label 1
15 C230−0059 Label, Oil Fill 1
16 C230−0063 Label, Information 1
17 Label, Warning 1
0098−7895 (Open) 1
0098−7895 (Housed) 2

Copyright  2018 Cummins Inc. Page 91


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

This page is Intentionally blank.

Page 92 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Topical Index

A Cap, Rain, 39 , 41 , 43
Charger, Battery, 61
Actuator, Electronic, 10
Charger, Battery (prior to 11/2015), 60
Adapter, Elbow, 13
Clamp, 10 , 13
Alternator, 24
Clamp, Air Cleaner Bracket, 12
Alternator UC274−C, 26
Alternator UC274−D, 27 Clamp, Hose (70−90mm), 12

Alternator UC274−E, 28 Clamp, Hose (90−110mm), 12

Alternator UC274−F, 29 Cleaner, Air − Heavy Duty, 12


Alternator UC274−G, 30 Cleaner, Air − Normal Duty, 11
Alternator, DC, 9 Cock, Drain, 19
Alternator, Main, 26 , 27 , 28 , 29 , 30 Control, Power Start, 49 , 51
Assembly, Cable Tool, 13 Cover, 43
Cover, Control, 49 , 51
B Cover, Emergency Stop Switch, 41

Bar, Bus − N/G, 65 , 67 , 69 , 71 Cover, Oil Fill, 35

Bar, Neutral Bus, 63 Cover, Panel, 63


Belt, Fan, 10 Cover, Pedestal Side, 57 , 59
Blanket, Exhaust, 41
Box, Control, 26 , 27 , 28 , 29 , 30
Bracket, Air Cleaner, 12
D
Bracket, Battery, 36 Door, Enclosure, 43
Bracket, Circuit Breaker, 69 , 71 Drain, Valve, 9
Bracket, Connector, 57 , 59
Bracket, Heater Unit, 13
Bracket, Pedestal, 57 , 59 E
Bracket, Radiator, 19 Emergency Switch, 45
Breaker, Circuit (160A), 65 , 91 Enclosure, 39 , 41 , 43
Breaker, Circuit (250A), 67 Engine Accessories, 9 , 10
Breaker, Circuit (400A), 69
Breaker, Circuit (500A), 71
Breather, Fuel Tank, 32 , 35 F
Busbar, Copper, 77 , 79 , 81 , 83
Fan, Radiator, 19
Bushing, Reducer, 13
Filter, Fuel, 10
Filter, Oil, 9
C Frame, Circuit Breaker, 65 , 67 , 69
Cable, Battery, 36 Fuel Tank Accessories, 35

Copyright  2018 Cummins Inc. Page 93


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Index (Continued)
Fuse, Antisurge, 61 Label, Oil Fill, 91
Latch, 41
Latch, Door, 39
G
Gauge, Fuel, 35 M
Gauge, Level, 35
Muffler, 15 , 16 , 41
Governor, 10
Guard, Fan, 23
P
Paint and Thread Sealant, 8
H Panel (Blind), 63
Harness, Battery Charger, 60 , 61 Panel, Air Baffle, 43
Heater, Coolant, 13 Panel, Circuit Breaker, 69
Panel, Enclosure, 43
Hinge − LH, 39 , 41
Panel, Window, 41
Hinge − RH, 39 , 41
PC1.1 Installation − (250A), 55
Hose, 10 , 13
PC1.1 Installation − (500A), 53
Hose, Fuel (3/16”), 35
PC1.1 with ATS − 250 A Switch, 85
Hose, Hump, 12
PC1.1 with ATS − 315 A Switch, 87
PC1.1 with ATS − 500 A Switch, 89
I PC1.1 with ATS − Circuit Breaker (200A) Installation, 77

Indicator, Level, 35 PC1.1 with ATS − Circuit Breaker (250A) Installation, 79


Indicator, Restriction, 12
PC1.1 with ATS − Circuit Breaker (400A) Installation, 81
Installation Without Control, 47
Insulation, Sound, 41 , 45 PC1.1 with ATS − Circuit Breaker (630A) Installation, 83
Insulator, Low Voltage, 63 , 65 , 67 , 69 , 71
Isolator, Vibration, 19 , 21 , 26 , 27 , 28 , 29 , 30 , 32 PC1.1 with ATS − Control, 75
PC1.1 with ATS − Control Panel, 73
PC1.1 with ATS − Exerciser Clock, 72
K Pedestal (250A), 59
Key, 39 , 45 Pedestal (Up to 250A), 57

Key, Latch, 41 Pedestal (Up to 500A), 59


Pick−Up, Magnetic, 10
Pipe, Exhaust, 14 , 41
L PS0500 Installation − (250A), 51

Label , Logo, 91 PS0500 Installation − (500A), 49

Label, Danger, 91
Label, Instruction, 91 R
Label, Identification, 13 , 61 Radiator, 19

Page 94 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Index (Continued)
Reducer, Hump Hose, 12 Stop, Door, 41
Roof, Enclosure, 43 Support, Enclosure, 43
Support, Circuit Breaker, 77 , 79 , 81 , 83

S Switch, Emergency, 45

Separator, Fuel Water, 10


Service Consumables, 8 T
Skid − 250L, 31 Terminal, 13
Skid − 300L, 32 Transformer, Current, 25
Starter, 9 Tube, Air Cleaner, 12

Copyright  2018 Cummins Inc. Page 95


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

This page is Intentionally blank.

Page 96 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page

0098−7894, 91 0402−0779−05, 26 , 27 , 28 , A044E507, 49 , 51 A049B864, 72


29 , 30
0098−7895, 91 A044E808, 53 , 55 A049T713, 21
0402−0828, 19 , 21
0098−7902−03, 47 , 91 A044N205, 47 A049U183, 21
0402−0829, 19 A049U250, 21
0098−8025, 39 , 41 A045D558, 49 , 51
0406−1051, 39 , 41 A049W114, 22
0098−8094, 91 A045D566, 53 , 55 , 75
0098−8095, 91 0406−1052, 39 , 41 A045H642, 13 A049W118, 22
0098−8097, 91 0406−1059, 39 , 41 A045H646, 13 A049W162, 22
0098−8098, 91 0406−1074, 39 , 41 A045H666, 13 A049W442, 23
0098−8099, 91 0406−1077, 41 A045M047, 36 A049W450, 22
0098−8102, 91 0502−0802, 47 , 49 , 51 , 53 , A045U764, 49 , 51 A049W455, 22
55 , 75
0098−8103, 91 A046J269, 75 A050S789, 41
0503−1634−02, 13
0098−8130, 91 A047B127, 43 A051B123, 21
0503−2462, 11
0098−8219, 91 A047B151, 43 A051B834, 21
0504−0003, 19
0098−8312, 91 A047B153, 43 A051D996, 21
0505−0019, 13 A052H185, 85 , 87 , 89
0130−3080, 19 , 21 A047B201, 43
0505−0131, 13 A052W026, 22
0130−6109, 19 A047B213, 43
0541−1086−01, 11 A053E479, 61
0130−7110, 19 A047B390, 43
0818−0231−01, 41 A053E482, 61
0130−7476, 19 A047B397, 43
3288724, 8 , 10 A053J381, 61
0140−3551, 11 A047B473, 43
4306−0082, 75 A053K179, 45 , 47 , 49 , 51 ,
0140−3645, 11 A047B477, 43
53 , 55 , 75
4306−0123, 75
0140−3646, 11 A047B505, 41
A053K314, 41
4307−0005, 75
0150−2735−01, 10 A047B803, 43
A053T440, 22
4307−0007, 75
0155−2062−57, 39 A047E468, 43 A053T442, 22
4320−0122, 49 , 51 , 53 , 55 ,
0193−0430−01, 49 , 51 A047E470, 43 A053T549, 22
75
0193−0432, 47 , 49 , 51 , 53 , A047E472, 43 A053V000, 21
55 , 75 4988274, 9
A047E474, 43 A053V233, 43
0193−5580, 35 4996706, 9
A047E478, 43 A053W162, 43
0200−3046−16, 26 518−0601, 8
A047E486, 43 A053W164, 43
0200−3046−17, 27 525−0305, 8
A047E488, 43 A053W489, 21
0200−3046−18, 28 A028X493, 47 , 53 , 55 , 75
A047E490, 43 A053X484, 41
0200−3046−19, 29 A029T045, 19
A047E500, 41 A055G562, 47 , 49 , 51 , 53 ,
0200−3046−20, 30 A035C563, 19
A047E502, 41 55 , 75
0300−6014, 53 , 55 , 75 A035C564, 19 A055V714, 73
A047E672, 43
0300−6445, 49 , 51 A043C237, 47 A055V718, 73
A047E674, 43
0305−0982, 49 , 51 A043C290, 47 A055W746, 75
A047F246, 43
0307−2873, 75 A043C518, 47 A055W749, 75
A047H841, 43
0319−5262, 39 A043Y984, 77 A056C600, 75
A047T750, 47 , 49 , 51 , 53 ,
0327−1507, 10 A043Y986, 79 55 , 75 A056C699, 72
0327−1617−01, 53 , 55 , 75 A043Y988, 81 A047X482, 43 A056D865, 81
0370−0062−01, 53 , 55 A043Y990, 71 A048Y516, 35 A056D898, 81
0402−0779−02, 32 A044E397, 53 , 55 A048Y520, 35 A056E601, 89

Copyright  2018 Cummins Inc. Page 97


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

Numerical Index (Continued)


Part No. Page Part No. Page Part No. Page Part No. Page

A056E649, 75 30 , 31 , 32 C051−0082, 32 C130−0133, 49 , 51


A056L507, 89 C041−0002, 10 , 19 , 21 , 47 , C051−0149, 57 , 59 C130−0135, 53 , 55 , 75
49 , 51 , 53 , 55 , 57 , 59 ,
A056L645, 85 C051−0184, 11 C130−0137, 39 , 45
75
A056L648, 87 C061−0012, 47 , 49 , 51 , 53 , C130−6108, 19
C041−0003, 22 , 23 , 39 , 41 ,
47 , 49 , 51 , 53 , 55 , 57 , 55 , 75
A056L676, 77 , 79 C140−0004, 47 , 49 , 51 , 53 ,
59 , 63 , 65 , 67 , 69 , 71 , C061−0017, 39 55 , 75
A056L695, 77 , 79 73 , 75 , 77 , 79 , 81 , 83 ,
A056N676, 89 85 , 87 , 89 C071−0008−01, 21 , 35 C190−0021, 19

A056N851, 87 C041−0004, 12 , 19 , 21 , 36 , C071−0008−02, 35 C190−0022, 19


39 , 41 , 45 , 57 , 59 , 63 , C071−0012−02, 10 , 13 C210−0020−02, 65
A056N877, 85 65 , 67 , 69 , 71 , 73 , 77 ,
A056S001, 75 79 , 81 , 83 , 85 , 87 , 89 C071−0012−08, 22 C210−0020−04, 67

A056X526, 75 C041−0005, 15 , 16 , 19 , 21 , C071−0012−10, 19 C210−0020−05, 69


57 , 59 , 63 , 65 , 67 , 69 ,
A056Y568, 75 C071−0012−11, 19 , 22 C230−0014, 13
71 , 73 , 87 , 89
A057B987, 85 C071−0012−12, 12 C230−0038, 47
C041−0006, 11 , 12 , 13 , 19 ,
A057C039, 87 21 , 26 , 27 , 28 , 29 , 30 , C071−0012−17, 12 C230−0049, 91
31 , 32 , 36 , 41 , 47 , 49 ,
A057D323, 83 51 , 53 , 55 , 75 C071−0013−06, 14 , 41 C230−0053, 53 , 55
A057D351, 89 C041−0007, 39 C091−0019, 41 C230−0054, 85 , 87 , 89 , 91
A057E416, 77 , 79 , 81 C041−0008, 39 , 45 C091−0020, 41 C230−0059, 91
A057E598, 83 C041−0014, 26 , 27 , 28 , 29 , C091−0023, 63 , 65 , 67 , 69 , C230−0061, 49 , 51
30 71 , 77 , 79 , 81 , 83
A057G563, 75 C230−0063, 91
C041−0018, 26 , 27 , 28 , 29 , C091−0024, 63 , 65 , 67 , 69 ,
A057R652, 83 71 , 77 , 79 , 81 , 83 C240−0013, 12
30 , 31 , 32
A057R663, 83 C110−0056, 47 , 49 , 51 , 53 , C240−0015, 12
C041−0020, 26 , 27 , 28 , 29 ,
A057S405, 87 , 89 30 , 31 , 32 55 , 75 C240−0019, 12
A057V443, 85 , 87 C045−0002, 41 C110−0122, 57 C250−0006, 36
A057V445, 89 C045−0003, 41 C110−0123, 55 C250−0008, 60
A059P088, 75 , 85 , 87 , 89 C045−0005, 36 , 63 , 65 , 67 , C110−0124, 63 C290−0531, 26 , 27 , 28 , 29 ,
69 , 71 C110−0125, 57 , 59 30
A059W490, 73
C046−0013, 65 , 67 , 69 , 71 C110−0126, 65 , 67 C290−0557, 39
C025−0003, 13
C031−0003, 19 , 21 C046−0014, 63 C110−0127, 59 C300−0006, 39
C031−0004, 39 , 41 , 85 , 87 C048−0001, 85 C110−0128, 53 C310−0006, 39 , 41
C031−0005, 12 , 19 , 21 , 36 , C048−0002, 63 , 65 , 67 , 69 , C110−0131, 69 C310−0012, 39 , 41
39 , 57 , 59 , 63 , 65 , 67 , 71
C110−0133, 69 C310−0013, 39 , 41
69 , 71 , 73 , 77 , 79 , 81 , C048−0005, 77 , 79 , 81 , 83 ,
83 85 , 87 , 89 C110−0139, 36 C325−0001, 65 , 67 , 69 , 71 ,
77 , 79 , 81 , 83
C031−0006, 15 , 16 , 19 , 21 , C048−0006, 89 C110−0186, 51
26 , 27 , 28 , 29 , 30 , 57 , C330−0019−01, 19 , 22
59 , 63 , 65 , 67 , 69 , 71 , C051−0029, 47 , 49 , 51 , 53 , C110−0187, 49
73 55 , 75 C330−0019−02, 19 , 22
C115−0163, 12
C031−0007, 11 , 12 , 13 , 19 , C051−0053, 69 , 71 C330−0020−01, 10
C130−0078, 49 , 51
21 , 26 , 27 , 28 , 29 , 30 , C051−0056, 31 C330−0032, 12
31 , 32 , 47 , 49 , 51 , 53 , C130−0085, 60 , 61
55 , 75 C051−0059, 59 C330−0033, 12
C130−0087, 65 , 67 , 69 , 71 ,
C031−0008, 39 C051−0060, 57 77 , 79 , 81 , 83 C335−0039, 12
C031−0009, 39 , 45 C051−0066, 49 , 51 C130−0095, 39 C350−0002, 14
C031−0019, 26 , 27 , 28 , 29 , C051−0068, 31 C130−0121, 53 , 55 C350−0017, 15

Page 98 Copyright  2018 Cummins Inc.


Publication A030A102 Parts Manual
Issue 14 −3−2018 Model: C100D5 − C150D5; C100D6 − C145D6

Numerical Index (Continued)


Part No. Page Part No. Page Part No. Page Part No. Page

C350−0023, 16 C370−0028−04, 23 , 39 , 41 , C370−0033−05, 45 C396−0001, 57 , 59


87
C350−0027, 15 C370−0033−08, 39 C405−0063, 39 , 41
C370−0028−06, 85
C350−0028, 16 C370−0042−02, 26 , 27 , 28 , C405−0073−01, 39 , 41
C370−0028−07, 41 29 , 30
C350−0032, 15 C405−0076, 39
C370−0029−02, 77 , 79 , 81 , C370−0046−05, 26 , 27 , 28 ,
C350−0033, 16 85 , 87 C405−0085, 39
29 , 30 , 31 , 32
C360−0001, 13 C370−0029−03, 12 , 57 , 59 , C405−0311, 39
C370−0047−04, 19
C360−0015, 35 77 , 79 , 81 , 83 , 89
C370−0061−07, 49 , 51 C420−0004−01, 47 , 49 , 51 ,
C360−0021, 35 C370−0029−04, 36 , 39 , 41 , 53 , 55 , 75
45 , 63 , 65 , 67 , 69 , 71 , C370−0062−01, 75
C360−0022, 35 73 , 85 C420−0005, 75
C370−0067−02, 89
C360−0035, 65 , 67 , 69 , 71 , C370−0029−06, 83 C420−0008, 75
77 , 79 , 81 , 83 C370−0068−03, 49 , 51
C370−0029−15, 19 , 21 C450−0006, 10
C360−0036, 63 C380−0017, 10 , 19 , 21 , 47 ,
C370−0030−03, 21 , 57 , 59 , 49 , 51 , 53 , 55 , 75 C480−0004, 13
C360−0048, 32 , 35 73
C380−0018, 41 , 85 , 87 C490−0007, 25
C360−0051, 9 C370−0030−04, 63 , 65 , 67 ,
69 , 71 , 87 C380−0019, 12 , 36 , 39 , 41 , C490−0008, 25
C370−0022−01, 77 , 79 , 81 ,
63 , 65 , 67 , 69 , 71 , 77 ,
83 , 85 , 87 , 89 C370−0030−05, 15 , 16 , 26 , 79 , 81 , 83 , 85 C490−0009, 25
27 , 28 , 29 , 30 , 89
C370−0024−01, 63 , 65 , 67 , C490−0010, 25
C380−0020, 15 , 16 , 19 , 21 ,
69 , 71 C370−0030−06, 89
63 , 65 , 67 , 69 , 71 , 87 , C490−0042, 25
C370−0027−03, 47 , 49 , 51 , C370−0030−10, 19 89
53 , 55 , 57 , 59 , 75 C490−0043, 25
C370−0030−11, 19 , 21 C380−0022, 39
C370−0027−04, 19 , 21 C635−0001, 35
C370−0031−01, 41 , 47 , 49 , C380−0034, 26 , 27 , 28 , 29 ,
C370−0028−02, 63 , 65 , 67 , 51 , 53 , 55 , 75 30 , 31 , 32 C635−0002, 35
69 , 71 , 79 , 85 , 87
C370−0031−02, 12 , 13 , 36 C380−0035, 41 C635−0011−01, 35
C370−0028−03, 22 , 47 , 49 , C370−0031−03, 11 , 19 , 21 ,
51 , 53 , 55 , 57 , 59 , 63 , C380−0036, 36 FF5052, 8 , 10
26 , 27 , 28 , 29 , 30 , 31 ,
65 , 67 , 69 , 71 , 73 , 75 , 32 C380−0037, 36 FS1280, 10
77 , 79 , 81 , 83 , 85 , 87 ,
89 C370−0032−04, 39 C390−0001, 13 LF3959, 8 , 9

Copyright  2018 Cummins Inc. Page 99


Parts Manual Publication A030A102
Model: C100D5 − C150D5; C100D6 − C145D6 Issue 14 −3−2018

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Page 100 Copyright  2018 Cummins Inc.


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