Cummins 4BT3.3-G5 Parts Manual

Parts Manual
Cummins Engine
4BT3.3−G5 Engine
English
Original Instructions 10-2015 A049Y673 (Issue 2)
Product Identification Information
Data plates should be referred to for parts identification.
1. Engine Data Plate

Customer Service Information
This standard Parts Catalog contains part information for the following Cummins engine models:
Model Nos. Configuration Nos. CPL Nos.
4BT3.3-G5 D782010GD01 3299
Certain basic engine components have been matched to give optimum performance to your engine. The part
numbers listed in this catalog for these components are for a standard engine configuration. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your
engine.
• Part numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
• Reference numbers appearing on art pages are for publication use only.
• Assembly content is shown by part number indentation.
• Options are engineered production part groupings, specifically used for compiling engine orders.
• Option numbers are for reference only and are not sold for service.
• Use assembly and not option content to determine service parts replacement.
• Always specify engine model and serial number when ordering parts from this catalog.
Table of Contents
Page No. Page No.
Agency Approval.......................................................5 Hand Hole Cover.....................................................63
Air Crossover Connection.....................................103 Injector....................................................................79
Air Heater Starting Aid..............................................3 Injector Plumbing....................................................81
Air Intake Manifold..................................................49 Lifting Arrangement.................................................51
Air Pressure Switch.................................................90 Lubricating Oil.........................................................58
Alternator.................................................................25 Lubricating Oil Pump...............................................61
Alternator Mounting.................................................27 Oil Fill Arrangement................................................65
Camshaft.................................................................75 Oil Level Gauge......................................................57
Cool Heater Starting Aid.........................................17 Oil Pan....................................................................67
Crankcase Breather................................................15 Oil Pan Plumbing....................................................69
Crankshaft Assembly................................................9 Oil Pressure Switch.................................................89
Cylinder Block...........................................................7 Performance Parts..................................................73
Cylinder Head.........................................................77 Rocker Lever...........................................................87
Engine Oil Cooler....................................................53 Sensor Plumbing.....................................................71
Exhaust Manifold Mounting...................................101 Starting Motor..........................................................97
Exhaust Outlet Connection...................................115 Starting Motor Mounting..........................................93
Fan Drive Mounting.................................................29 Thermostat..............................................................23
Fan Pilot Spacer......................................................95 Turbocharger...........................................................83
Flywheel..................................................................45 Turbocharger...........................................................85
Flywheel Housing....................................................35 Turbocharger Arrangement.....................................99
Flywheel Mounting..................................................43 Turbocharger Plumbing.........................................105
Fro Ger Tra Acc Mounting.......................................21 Valve Cover Arrangement.....................................107
Front Gear Cover....................................................46 Valve Tappet...........................................................11
Front Gear Housing.................................................13 Vibration Damper....................................................19
Fuel Filter Location..................................................31 Water Outlet Connection.......................................109
Fuel Filter Plumbing................................................32 Water Pump..........................................................113
Fuel Inlet Fitting.......................................................37 Water Pump Drive.................................................111
Fuel Plumbing.........................................................41 Option Number Index .......................................... A-1
Fuel Pump...............................................................39 Part Number Index .............................................. B-1
Full Flow Oil Filter...................................................55
Page 1
Group No. 10.02 Air Heater Starting Aid Option No. AH9229
Page 2
Group No. 10.02 Air Heater Starting Aid Option No. AH9229
Ref
No. Part Number Part Name Req Remarks
Air Heater Starting Aid
OPTION AH9229
MR - AID, AIR HEATER STARTING
Component Provided: Glow Plug
Heater Voltage: 12
Controls Provided: No
Heater Sapcer Thickness (mm): N/A
Engine Design Phase: Tier 3 B3.3
Engine Aspiration:
- Naturally Aspirated;
- Turbocharged
Temperature Sensor: No
1 4982075 Lead, Electrical 1
2 4982076 Plug, Glow 4
Page 3
Group No. 01.06.1 Agency Approval Option No. AP90310
Page 4
Group No. 01.06.1 Agency Approval Option No. AP90310
Ref
Agency Approval
OPTION AP90310
MR - APPROVAL, AGENCY
Structure Code: 03 EBM
Engine Family: B3.3 Series
Certified By: EPA
Application: Emergency
Cert Level: Tier 4I
Special Allowance: NSPS
Cert Agent: EPA
Comment: For Stationary Emergency
Standby
Fuel Type: Diesel
Comment: Standby Genset Application Only
Manufacturer of Record: Cummins
Language: English
1 5309161 Dataplate 1
2 5304497 Screw, Drive 4
Page 5
Group No. 01.01 Cylinder Block Option No. BB9276
Page 6
Group No. 01.01 Cylinder Block Option No. BB9276
Ref
Cylinder Block
OPTION BB9276
MR - BLOCK, CYLINDER
Cylinders: 4
Balancer Provision: No
Water Pump Location: N/A
Crank Gear Material: Steel
Fuel Type: Diesel
Premium Block: No
Tapped Fittings: Storm
Structural Block: No
Thrust Face (deg): 360
Main Bearing Type: Standard
Valves Per Cylinder: 2
Rear Gear Train Provision: No
Front Gear Train Provision: Yes
Front PTO Provision: Yes
Tappet Diameter (mm): 16
Block Oil Pan Flange Bolt Pattern Spacing
(mm): 405
Block Oil Pan Flange Bolt Pattern Width
(mm): 262
Block Oil Pan Flange Bolt Pattern Quantity:
14
Components Included in Oil Pan Flange
Bolt Pattern:
- Block: Yes
- Oil Pump: No
- Front Gear Cover: Yes
Cast Rear Drive Provision: No
Additional Rear Structural Member: No
4982117 Block, Cylinder 1
1 4982123 Pin, Dowel 2
2 4982124 Pin, Dowel 2
3 4982125 Pin, Roll 6
4 4982127 Plug, Pipe 1
5 4982137 Pin, Dowel 1
6 4982138 Ring, Dowel 2
7 (4982155) Shaft, Lub Oil Pump 1
8 4994311 Bushing 1
9 4982161 Pin, Dowel 4
10 4988075 Plug, Expansion 4
3678923 Plug, Threaded 5 M10 x 1.00 x 13.5
11 (3678924) Plug, Threaded 1 Service As 3678923
12 3678925 Seal, O Ring 1 M10
4982119 Block, Cylinder 1
15 4982139 Ring, Dowel 2
16 4982140 Cap, Main Bearing 4
17 4982141 Cap, Main Bearing 1
18 4982142 Screw, Twelve Point Cap 10
19 4994312 Bushing 2
20 4994313 Bushing 1
22 (4989844) Block, Cylinder 1
23 4982843 Plug, Pipe 1
Page 7
Group No. 01.02 Crankshaft Assembly Option No. BB9276
Page 8
Group No. 01.02 Crankshaft Assembly Option No. BB9276
Ref
Crankshaft Assembly
OPTION BB9276
MR - ASSEMBLY, CRANKSHAFT
Cylinders: 4
Fuel Type: Diesel
Premium Block: No
(mm): 405
(mm): 262
14
Bolt Pattern:
- Block: Yes
- Oil Pump: No
4982120 Crankshaft, Engine 1
1 (4982121) Crankshaft, Engine 1
2 4982153 Gear, Crankshaft 1
3 4982160 Key, Square 1
4 4982144 Bearing, Main 5
5 4982145 Bearing, Main 5
6 4982149 Bearing, Thrust 3
7 4982154 Tappet, Valve 8
Page 9
Group No. 04.01 Valve Tappet Option No. BB9276
Page 10
Group No. 04.01 Valve Tappet Option No. BB9276
Ref
Valve Tappet
OPTION BB9276
MR - TAPPET, VALVE
Cylinders: 4
Fuel Type: Diesel
Premium Block: No
(mm): 405
(mm): 262
14
Bolt Pattern:
- Block: Yes
- Oil Pump: No
1 4982154 Tappet, Valve 8
Page 11
Group No. 01.01 Front Gear Housing Option No. BB9285
Page 12
Group No. 01.01 Front Gear Housing Option No. BB9285
Ref
Front Gear Housing
OPTION BB9285
MR - HOUSING, FRONT GEAR
Structure Code: MR 03 EBM
Housing Material: Aluminum Diecast
Fuel Pump Manufacturing/Model:
Stanadyne DB4
1 3925883 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
2 3681065 Screw, Hex Flange Head Cap 1
3 4989847 Pin, Roll 1
4 4982196 Shaft, Idler 1
5 4982197 Washer, Plain 1
6 4982198 Gasket, Gear Cover 1
4994206 Gear, Idler 1
7 4993908 Bushing 1
8 4993907 Gear, Idler 1
9 C6204213240 Plate, Cover 1
Page 13
Group No. 03.02 Crankcase Breather Option No. BR9294
Page 14
Group No. 03.02 Crankcase Breather Option No. BR9294
Ref
Crankcase Breather
OPTION BR9294
MR - BREATHER, CRANKCASE
Structure Code: MR03 EBM
System Type: OCV
Location: Valve Cover
Vent Size (mm): 15.9
1 3923369 Clamp, Spring Hose 3
2 4982204 Hose, Plain 1
3 4982205 Hose, Plain 1
4 4982206 Tube, Air Inlet 1
Page 15
Group No. 10.02 Cool Heater Starting Aid Option No. CH9100
Page 16
Group No. 10.02 Cool Heater Starting Aid Option No. CH9100
Ref
Coo Heater Starting Aid
OPTION CH9100
MR - AID, COO HEATER STARTING
When No Heater is Required
Engine Family: B3.3
1 (4982207) Plug, Expansion 1
Page 17
Group No. 01.02.2 Vibration Damper Option No. DA9267
Page 18
Group No. 01.02.2 Vibration Damper Option No. DA9267
Ref
Vibration Damper
OPTION DA9267
MR - DAMPER, VIBRATION
Crank Pulley Type: Cast Iron 1 Groove
Crank Pulley Groove Profile: 5/8 in. V
Crank Pulley Diameter Over 2.5mm Gage
Balls (mm): 168
Engine Speed Sensing: No
Engine Position Sensing: No
Front Face of Block to Centerline of First
Crank Pulley Groove (mm): 85
Crank Bolt Circle (mm): N/A
Natural Frequency (at 40 deg C): N/A
Damper Type: N/A
Damper Diameter (mm): N/A
Damper RPM Limitation: N/A
PTO Provision: No
Customer Mounting Thread: N/A
Customer Mounting Bolt Circle (mm): N/A
(mm): N/A customer mounting Front Face of
Block (mm): N/A
Auxiliary Drive Pulley Type: N/A
Auxiliary Drive Pulley Diameter Over 2.5mm
Balls (mm): N/A
Front Face of Block to Centerline of First
Auxiliary Pulley Groove: N/A
Additional Info: For Mechanical B3.3
Engines
1 4982221 Screw, Hexagon Head Cap 1
2 4982225 Plate, Clamping 1
3 4989854 Pulley, Crankshaft 1
Page 19
Group No. 09.04 Fro Ger Tra Acc Mounting Option No. DF9147
Page 20
Group No. 09.04 Fro Ger Tra Acc Mounting Option No. DF9147
Ref
Fro Ger Tra Acc Mounting
OPTION DF9147
MR - MOUNTING, FRO GER TRA ACC
Gear Driven Pump Drive Flange Type: SAE
82-2 (SAE A)
Gear Drive Pump Drive Shaft Type: N/A
Accessory Drive Location: Front Gear
Cover, Right Side Back
Pump Drive Ratio: 1:1
Front Gear Drive PTO: N/A
Gears Supplied: No Gear, Cover Plate Only
Cover Plate Provided: Yes
To Suit Gear Housing Pilot Bore (mm): 82.5
1 3093931 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
2 4096216 Seal, O Ring 1
3 4944179 Plate, Cover 1
4 4944180 Housing, Power Takeoff 1
Page 21
Group No. 08.07 Thermostat Option No. EC9055
Page 22
Group No. 08.07 Thermostat Option No. EC9055
Ref
Thermostat
OPTION EC9055
MR - THERMOSTAT
Thermostat Opening Temperature (deg C):
82
Engine Design Phase: Tier 3
Number of Thermostats: 1
Thermostat Type: Non-Balanced of Poppet
Vented/Non-Vented: Vented With One
Jiggle Pin
Engine Family: B3.3
Requied Housing Bore Diameter (mm): 45
Low Gain Thermostat: Yes
Maximum Temperature Capability (deg C):
100
(4983016) Thermostat 1
1 (4982226) Thermostat 1
2 4982227 Gasket, Wtr Trf Connection 1
Page 23
Group No. 13.02 Alternator Option No. EE9350
Page 24
Group No. 13.02 Alternator Option No. EE9350
Ref
Alternator
OPTION EE9350
MR - ALTERNATOR
12 Volt, 35 Amp Negative Ground Nippon-
Denso With Center Tap
1 4983658 Alternator 1
Page 25
Group No. 13.02.3 Alternator Mounting Option No. EH97785
Page 26
Group No. 13.02.3 Alternator Mounting Option No. EH97785
Ref
Alternator Mounting
OPTION EH97785
MR - MOUNTING, ALTERNATOR
12V/35A Alternator With PTO Blank
Fan Height (mm): 260
2 4982569 Washer, Plain 1 M18
5 4944101 Brace, Alternator 1
6 4994204 Spacer, Mounting 1
Page 27
Group No. 08.03 Fan Drive Mounting Option No. FA9603
Page 28
Group No. 08.03 Fan Drive Mounting Option No. FA9603
Ref
Fan Drive Mounting
OPTION FA9603
MR - MOUNTING, FAN DRIVE
Fastener Length (mm): 65
Thread Size: M8 x 1.25
Fan Pulley Thickness (mm): 2.0
Accessory Drive Pulley Thickness (mm): N/
A
Page 29
Group No. 06.04 Fuel Filter Location Option No. FF90035
Page 30
Group No. 06.04 Fuel Filter Location Option No. FF90035
Ref
Fuel Filter Location
OPTION FF90035
MR - LOCATION, FUEL FILTER
Element Type: Single
Element Style: Spin On
Drain Provision: No
Water Separator Provision: Yes
Water In Fuel Sensor (WIF): Yes
Water In Fuel Sensor (WIF) Harness
Provided: Yes
Water In Fuel Sensor Harness Length
(mm): 261
Location: Engine Mounted
Filter Length (mm): 133
Absolute Filtration (Microns): 10
Engine Family: B3.3
C6204717200 Filter, Fuel 1 B3.3 - Order Individual Parts
2 C6204717210 Head, Fuel Filter 1 B3.3 Liter
3 C6003112110 Filter, Fuel 1 B3.3 Liter
4 C6204717220 Seal, O Ring 1 B3.3 Liter
5 C6204717230 Sensor, Fluid Level 1 Water in Fuel
6 C6204717240 Seal, D Ring 1 B3.3 Liter
7 C6204717250 Valve, Ful Water Separator 1 B3.3 Liter
8 3973526 Screw, Hex Flange Head Cap 2
Page 31
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF90089
Ref
Fuel Filter Plumbing
OPTION FF90089
MR - PLUMBING, FUEL FILTER
Engine Family: B3.3
Pump Manufacturing/Model: Stanadyne
Mounting Location:
- Fuel Pump Side: Middle Mount
Fuel Outlet Banjo Provided: Yes
Engine Design Phase: D
Cylinders: 4
3093930 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 16
3918191 Washer, Sealing 2
3918192 Washer, Sealing 2 M14
4982105 Clip 1
4982305 Screw, Banjo Connector 1
4990915 Screw, Banjo Connector 1 M14 X 1.50 X 14.5
4992918 Tube, Fuel Supply 1
Page 32
NOTES
Group No. 16.01 Flywheel Housing Option No. FH9627
Page 34
Group No. 16.01 Flywheel Housing Option No. FH9627
Ref
Fywheel Housing
OPTION FH9627
MR - HOUSING, FLYWHEEL
Clutch Type: Dry
Starter Bore Position: 280 SAE Size: 4
Starter Pilot Bore Diameter (mm): 95
Starter Bore Location:
Horizontal from Crank Centerline (mm):
-176.7
Vertical from Crank Centerline (mm): 37
Starter Mounting Hole Pattern
Angle (deg): 0
Starter Mounting Hole Thread
Size: M12 X 1.75
Starter Mounting Face Offset from Rear
Face of Block (mm): 5.9
Starter Motor Center Distance (mm): 180.5
Tach Sensor Hole Location: 4th Quadrant
Tach Sensor Hole Count: 1
Tach Sensor Hole Thread Size: M22 x 1.5
Material: Aluminum
Engine Mount Type: Pad
Mounting Pad Hole Description: 4 x M12 x
1.75 per Side
Mounting Pad Top Hole Location from
Crank Centerline (mm): -35
Mounting Pad Angle from Vertical (deg): 0
Transmission Mounting Hole Count: 12
Tranmission Mounting Hole Thread Size:
M10 x 1.5-6H
Distance Across Mounting Surface (mm):
410
1 4982374 Plug, Pipe 1
2 4982376 Seal, Oil 1
3 C6204214230 Housing, Flywheel 1 B3.3 Liter
4 3924148 Plug, Threaded 1 M22 X 1.50 X 14
5 3923096 Washer, Sealing 1 M22
Page 35
Group No. 06.02 Fuel Inlet Fitting Option No. FI9119
Page 36
Group No. 06.02 Fuel Inlet Fitting Option No. FI9119
Ref
Fuel Inlet Fitting
OPTION FI9119
MR - FILLTING, FUEL INLET
Fuel Inlet Fitting Supplier:
Komatsu
Fuel Inlet Fitting Type: Straight
Orientation:
- Centerline of Crank to OEM Attachment
(mm): 472.4
- Centerline of Engine to OEM Attachment
(mm): 229.1
- Front Face of Block to OEM Attachment
(mm): 25.1
OEM Attachment: 10mm Push On Hose
Single Bead
1 4982339 Connector, Banjo 1
2 4982341 Screw, Banjo Connector 1
Page 37
Group No. 05.01 Fuel Pump Option No. FP91604
Page 38
Group No. 05.01 Fuel Pump Option No. FP91604
Ref
Fuel Pump
OPTION FP91604
MR - PUMP, FUEL
Engine Family: B3.3
Rated Power: 69 HP at 1800 RPM
Fuel Pump Type: DB4
Pump Manufacturer/Model: Stanadyne
Application: Power Generation
Voltage: 12V
Governor Type: Electronic
2 3900589 Nut, Hexagon Flange 3 M8 x 1.25
3 3918188 Washer, Sealing 1
5 3968084 Switch, Temperature 1
6 4982448 Stud, Double End Plain 3
7 5313388 Washer, Plain 1
8 4982451 Seal, O Ring 1
9 4995478 Gear, Fuel Pump 1
10 4995480 Adapter, Fuel Pump 1
11 5255234 Adapter, Sensor 1
12 5310609 Pump, Fuel Injection 1
Page 39
Group No. 06.03 Fuel Plumbing Option No. FT9359
Page 40
Group No. 06.03 Fuel Plumbing Option No. FT9359
Ref
Fuel Plumbing
OPTION FT9359
MR - PLUMBING, FUEL
Engine Family: B3.3
Engine Cylinders: 4
2 4982305 Screw, Banjo Connector 1
3 4982314 Tube, Fuel Drain 1
4 4982317 Clip 4
6 4982323 Tube, Fuel Transfer 1
7 4982327 Hose, Plain 1
8 4982625 Hose, Plain 1
10 5254624 Connector, Banjo 1
Page 41
Group No. 16.02.1 Flywheel Mounting Option No. FW90085
Page 42
Group No. 16.02.1 Flywheel Mounting Option No. FW90085
Ref
Flywheel Mounting
OPTION FW90085
MR - MOUNTING, FLYWHEEL
Engine Family: B3.3
Bolt Length (mm): 30
Flywheel Web Thickness (mm): 15
To Suit REPTO: No
1 4982399 Screw, Hexagon Head Cap 6 M14 x 1.50 x 30
Page 43
Group No. 16.02 Flywheel Option No. FW90086
Page 44
Group No. 16.02 Flywheel Option No. FW90086
Ref
Flywheel
OPTION FW90086
MR - FLYWHEEL
Ring Gear Diametrial Pitch (mm): 330
Ring Gear Tooth Count: 110
Ring Gear OD (mm): 335.46
Supplier: Cummins
Type: Flywheel
Maximum RPM: 2850
Flywheel Inertia: 0.31 Kg-M 2
Flywheel Mounting Flange to Ring Gear
Leading Edge (mm): 2
Mounting Web Thickness (mm): 15
Clutch/T.C. Mounting Bolt Circle Count: 1
Clutch/T.C. Mounting Hole Count: 8
Clutch/T.C. Bolt Circle Diameter (mm):
295.28
Clutch/T.C. Mounting Hole Size: M10 x 1.5
4944051 Flywheel 1
1 (4944067) Flywheel 1
2 4944069 Gear, Flywheel Ring 1
Page 45
Group No. 01.06 Front Gear Cover Option No. GG9930
Ref
Front Gear Cover
OPTION GG9930
MR - COVER, FRONT GEAR
Structure Code: MR 03 EBM
Engine Family: B3.3
Cylinders: 4
Belt Retainer Provided: No
Noise Panel Provision: No
PTO Location from Crank Centerline (mm):
100
Studded Capscrew for Oil Gauge: No
Gear Housing Material: Aluminum Die Cast
Oil Fill Provision: No
Fuel Pump Manufacturer/Model: Bosch VE
Oil Pan/Front Gear Cover Mounting Holes:
5
Spacing: Unequal
4982451 Seal, O Ring 1
4982461 Screw, Hex Flange Head Cap 2
4982463 Cover, Front 1
4982464 Cover, Accessory Drive 1
4982465 Seal, Oil 1
4982466 Pin, Timing 1
Page 46
NOTES
Group No. 10.01 Air Intake Manifold Option No. IM9143
Page 48
Group No. 10.01 Air Intake Manifold Option No. IM9143
Ref
Air Intake Manifold
OPTION IM9143
MR - MANIFOLD, AIR INTAKE
Manifold Mounting Hole Pattern: 8 - 11
Holes
Intake Manifold Material: Cast Iron
Intake Connection Mounting Provision: Yes
Intake Connection Mounting Interface
Location:
X from Engine Centerline (mm): 177
Y from Crank Centerline (mm): 397.9
Z from Front Face of Block (mm): -364
Air Heater Mounting Provision: Yes
Integral Air Heater: No
1 (3901448) Screw, Hex Flange Head Cap 2 M10 x 1.50 x 65
3 4982518 Manifold, Air Intake 1
Page 49
Group No. 17.06 Lifting Arrangement Option No. LA9187
Page 50
Group No. 17.06 Lifting Arrangement Option No. LA9187
Ref
Lifting Arrangement
OPTION LA9187
MR - ARRANGEMENT, LIFTING
Engine Family: B3.3
Maximum Lifting Load (lb.): 1000
Bracket(s) Provided: Front & Rear
Accommodates Pad Mount Alternator
Bracket: N/A
Accommodates Spool, Hinge & Customer
Supplied Mount Alternator Bracket: N/A
This Bracket is Designed for Engine
Mounting on Tier 3 B3.3 Engines
Front Bracket Eyelet Coordinates as
Viewed from the Front, Using Front Face of
Block & Centerline of Crank:
- X = -140.0 mm; - Y = 410.8 mm;
- Z = 17 mm
Rear Bracket Eyelet Corordinates as
Viewed from the Front, Using Front Face of
Block & Centerline of Crank:
- X = 130.6 mm;
- Y = 379 mm;
- Z = -477.1 mm
2 4982526 Bracket, Lifting 1
3 4982525 Bracket, Lifting 1
Page 51
Group No. 07.05 Engine Oil Cooler Option No. LC9281
Page 52
Group No. 07.05 Engine Oil Cooler Option No. LC9281
Ref
Engine Oil Cooler
OPTION LC9281
MR - COOLER, ENGINE OIL
Filter Head Location: Horizontal on Block
Centerline of Engine to Centerline of Filter
Head (mm): -190.1
Front Face of Block to Centerline of Filter
Head (mm): 398
Filter Thread Size Provided: 3/4-16 UNF
Lube Flow Cooling Capacity (GPM): 10
Block Mounting Interface: 3/4 Stud Donut
Type
1 4982639 Cooler, Oil 1
2 4982640 Coupling, Plain Hose 1
3 4982634 Tube, Coupling 1
4 4982636 Hose, Elbow 1
5 4982635 Coupling, Plain Hose 1
6 4982637 Hose, Plain 1
7 3915082 Clamp, Hose 4 3/4 - 1 1/8 in.
Page 53
Group No. 07.03 Full Flow Oil Filter Option No. LF9169
Page 54
Group No. 07.03 Full Flow Oil Filter Option No. LF9169
Ref
Full Flow Oil Filter
OPTION LF9169
MR - FILTER, LUBRICATING OIL
Engine Cylinders: 4
Oil Filter Location: On Engine
From Centerline of Crank (mm): 60
From Centerline of Engine (mm): 190.1
From Front Face of Block (mm): 68
Oil Filter Supplier: Denso
Oil Filter Type: Full Flow
Decal Provided: No
Filter Length (mm): 80
Removal Distance (mm): 10.4
Mounting Thread Size: 3/4-16 UNF
1 C6002112110 Element, Lub Oil Filter 1 B3.3 Liter
Page 55
Group No. 07.02 Oil Level Gauge Option No. LG90230
Page 56
Group No. 07.02 Oil Level Gauge Option No. LG90230
Ref
Oil Level Gauge
OPTION LG90230
MR - GAUGE, OIL LEVEL
Engine Family: B3.3
Engine Design Phase: Tier 3 B3.3
Cylinders: 4
Oil Pan High Limit Liters (qt): 7 (7.4)
Oil Pan Low Limit Liters (qt): 5.5 (5.8)
Oil Pan Sump:
Entry Location from Front Face of Block
(mm): 255
Power Angle (deg): 0
Engine Tilt (deg): 0
Functions With Air Compressor: N/A
Tube Termination Side: Exhaust Side
Tube Effective Length (mm): 70
Restricted Breather Type: Open
Handle-Horizontal from Crank Centerline
(mm): -231.9
Handle-Vertical from Crank (mm): 116.3
Handle-Horizontal from Front Face of Block
(mm): 255
Pull Direction: Vertical
BFOB - Full/Low 0 Degrees: 99/111.3
2 (4982658) Dipstick 1
3 4982660 Tube, Oil Gauge 1
Page 57
Group No. 07.01.3 Lubricating Oil Option No. LO9701
Ref
Lubricating Oil
OPTION LO9701
Lubricating Oil
Tag Identification: No Oil
Tag Location: Front Lifting Bracket
Varient Content:
DCEC May use 4931584 and 4945477 in
Place of 3967353.
Decal 4945477 Adhere to the Front Valve
Cover.
1 (3967353) Tag, Instruction 1
Page 58
NOTES
Group No. 07.06 Lubricating Oil Pump Option No. LP9074
Page 60
Group No. 07.06 Lubricating Oil Pump Option No. LP9074
Ref
Lubricating Oil Pump
OPTION LP9074
MR - PUMP, LUBE OIL
Pump Drive: Non Crank Concentric
Max HP: TBD
Body Material: Aluminum Die Cast
Gear Type: Spar Gear
Piston Cooling Method: Saddle or J-Jet
Engine Cylinders: 4
Engine Aspiration: Charge Air Cooled
3 4982683 Gear, Lub Oil Pumping 1
5 4982682 Cover, Lub Oil Pump 1
Page 61
Group No. 07.02 Hand Hole Cover Option No. OB9472
Page 62
Group No. 07.02 Hand Hole Cover Option No. OB9472
Ref
Hand Hole Cover
OPTION OB9472
MR - COVER, HAND HOLE
Fill Tube Supplier: No Fill Provided in Block
Restricted Breather Type: None
Drain Provision for 50 DN Alternator: No
Engine Aspirtaion: Charge Air Cooled
Engine Cylinders: 4
Fill Location: Valve Cover
Page 63
Group No. 07.02 Oil Fill Arrangement Option No. OB9473
Page 64
Group No. 07.02 Oil Fill Arrangement Option No. OB9473
Ref
Oil Fill Arrangement
OPTION OB9473
MR - ARRANGEMENT, OIL FILL
Engine Family: B3.3
Engine Cylinders: 4
Oil Fill Suppler: Cummins
Oil Fill Location: Block Mounted Oil Fill Low
on the Exhaust Side of the Engine
Vertical from Crank Centerline (mm): 31.6
Horizontal from Crank Centerline (mm):
-268
Filler Cap Provided: Yes
Filler Cap Color: Black Painted
Requires Support Stud: No
Compatible With 4-Bolt Air Compressor
Support: No
Unique Characteristics: For Turbocharged
Engine
2 4982561 Cap, Filler 1
3 4944096 Cap, Filler 1
4 4982563 Gasket, Oil Drain 1
5 4982565 Tube, Oil Filler 1
Page 65
Group No. 07.01 Oil Pan Option No. OP9491
Page 66
Group No. 07.01 Oil Pan Option No. OP9491
Ref
Oil Pan
OPTION OP9491
MR - PAN, OIL
Cylinders: 4
Sump Location: Rear
Oil Pan Material: Stamped Steel
Mounting Type: Non-Isolated
Pan High Capacity Liters (qt): 7 (7.4)
Pan Low Capacity Liters (qt): 5.5 (5.8)
Pan Front Up Angularity (deg): 35
Pan Front Down Angularity (deg): 35
Pan Side to Side Angularity (deg): 35
Drain Side to Side Angularity (deg): 35
Drain Size: M22 x 1.5
Drain Location: Bottom
- From Front Face of Block (mm): 285.9
- From Crank Centerline (mm): 232.6
Heater Boss Size: N/A
Heater Boss Location N/A
- From Front Face of Block (mm): N/A
- From Crank Centerline (mm): N/A
Oil Level Sensor Provision: No
Required Block Flange (mm): 405 x 262
Oil Pan Mounting Holes: 9mm Thru Holes
Oil Pan/Block Mounting Holes: 24
Spacing: Equal
Oil Pan/Front Gear Cover Mounting Holes:
5
Spacing: Equal
Required Dipstick Calibrations: BFOB-Full/
Low 0 Degrees: 99/111.3
6 3328463 Seal, O Ring 1
7 4944196 Pan, Oil 1
8 4944199 Tube, Lub Oil Suction 1
Page 67
Group No. 07.01 Oil Pan Plumbing Option No. OP9813
Page 68
Group No. 07.01 Oil Pan Plumbing Option No. OP9813
Ref
Oil Pan Plumbing
OPTION OP9813
MR - PLUMBING, OIL PAN
Engine Family: B3.3
Plug Size : M22 x 1.5
Used to Plug the Oil Pan Option When No
Oil Drain Connection is Fitted to Oil Pan at
the Manufacturing Plant
Page 69
Group No. 05.06.1 Sensor Plumbing Option No. PH9661
Page 70
Group No. 05.06.1 Sensor Plumbing Option No. PH9661
Ref
Sensor Plumbing
OPTION PH9661
MR - PLUMBING, SENSOR
Engine Family: B3.3
Plug for Sensor Port Only
Minimum Temperature (C): N/A
Maximum Temperature (C): N/A
Resistance at 50 Degrees C: N/A
Resistance at 120 Degrees C: N/A
Location: Right/Left/Top Side of Water
Pump
Thread Size: 3/8 - 18 NPTF / 1/2-14 NPTF /
M14 x 1.5
1 4944472 Plug, Threaded 2
3 4944963 Seal, O Ring 1
Page 71
Group No. 01.04 Performance Parts Option No. PP43299
Page 72
Group No. 01.04 Performance Parts Option No. PP43299
Ref
Performance Parts
OPTION PP43299
MR - PERFORMANCE PARTS
Technical Model Name: 4B3.3T
Engine Family: B3.3
CPL: 3299
Cylinders: 4
Engine Aspiration: Turbocharged
Engine Control System: N/A
Engine Application: Nonroad
ECM Version: N/A
Centinel Provision: N/A
1 (4982081) Piston, Engine 4
2 4982253 Ring, Compression Piston 4
3 (4982852) Ring, Compression Piston 4
4 4982186 Pin, Piston 4
4992924 Rod, Engine Connecting 4
5 4992926 Rod, Engine Connecting 1
6 (4982889) Bushing 1
7 (4982905) Dowel, Pin 2
8 C6204313310 Screw, Hex Flange Head Cap 2
9 (4982890) Bearing, Connecting Rod 8
10 4989510 Ring, Retaining 8
11 4989516 Ring, Oil Piston 4
OVERSIZE PISTON KIT

4025202 Kit, Engine Piston O/S .25 1 0.25mm Oversize
C0406503012 Ring, Retaining 2 Simpson P/N 4989510
(C6205392172) Piston, Engine 1 0.25mm Oversize B3.3 Liter
C6205392200 Set, Piston Ring 1 0.25mm Oversize B3.3 Liter
(C620539221 Ring, Compression Piston 1 Sold In Higher Level Assy/Kit
0)
(C620539222 Ring, Oil Piston 1 Sold In Higher Level Assy/Kit
0)
0)
4025205 Kit, Engine Piston 1 0.50mm Oversize
C0406503012 Ring, Retaining 2 Simpson P/N 4989510
(C6205382172) Piston, Engine 1 0.50mm Oversize B3.3 Liter
C6205382200 Set, Piston Ring 1 0.50mm Oversize B3.3 Liter
(C620538221 Ring, Compression Piston 1 Sold In Higher Level Assy/Kit
0)
0)
0)
Page 73
Group No. 01.07 Camshaft Option No. PP43299
Page 74
Group No. 01.07 Camshaft Option No. PP43299
Ref
Camshaft
OPTION PP43299
MR - CAMSHAFT
Engine Family: B3.3
CPL: 3299
Cylinders: 4
ECM Version: N/A
2 4982892 Camshaft 1
4982874 Key, Plain Woodruff 1
4982891 Plate, Clamping 1
4982893 Camshaft 1
4982894 Gear, Camshaft 1
Page 75
Group No. 02.01 Cylinder Head Option No. PP43299
Page 76
Group No. 02.01 Cylinder Head Option No. PP43299
Ref
Cylinder Head
OPTION PP43299
MR - HEAD, CYLINDER
Engine Family: B3.3
CPL: 3299
Cylinders: 4
ECM Version: N/A
1 4945028 Gasket, Cylinder Head 1
3 4982900 Cap, Valve 8
5297498 Head, Cylinder 1
4 C6204414541 Seal, Valve Stem 8
5 C6204414410 Spring, Valve 8
6 C6204414510 Retainer, Valve Spring 8
7 C6204414520 Collet, Valve 16
8 C6207414130 Valve, Intake 4
9 C6209414210 Valve, Exhaust 4
10 (5297497) Head, Cylinder 1
11 C6204131610 Screw, Hex Flange Head Cap 17
Page 77
Group No. 06.01 Injector Option No. PP43299
Page 78
Group No. 06.01 Injector Option No. PP43299
Ref
Injector
OPTION PP43299
MR - INJECTOR
Engine Family: B3.3
CPL: 3299
Cylinders: 4
ECM Version: N/A
1 4982869 Spacer, Injector Barrel 4
2 (4982861) Injector 4
3 4982864 Gasket, Injector 4
4 4982865 Seal, Injector 4
5 4982870 Gasket, Injector 4
Page 79
Group No. 06.01.2 Injector Plumbing Option No. PP43299
Page 80
Group No. 06.01.2 Injector Plumbing Option No. PP43299
Ref
Injector Plumbing
OPTION PP43299
MR - PLUMBING, INJECTOR
Engine Family: B3.3
CPL: 3299
Cylinders: 4
ECM Version: N/A
3 4995462 Tube, Injector Fuel Supply 1
7 5283134 Clamp, Tube 3
8 5283135 Clamp, Tube 3
Page 81
Group No. 10.05 Turbocharger Option No. PP99596
Page 82
Ref
Turbocharger
OPTION PP99596
MR - TURBOCHARGER
Engine Cylinders: 4
Engine Family: B3.3 Power Gen
Engine Desibn Phase: P
Exhaust Outlet Location: HMFO
- X = 274.9 mm
- Y = 493.1 mm
- Z = 137.1 mm (From Front Face of Block)
Turbo Type: Wastegate
Wastegate Pressure Setting (BAR): 1.37
Turbo Model: Mitsubishi TD04L
Compressor Outlet Orientation (deg): 30
2 4982951 Gasket, Exh Out Connection 1
3 4982955 Stud 8
4 4982960 Gasket, Turbocharger 1
5 4982961 Connection, Exhaust Outlet 1
6 (4990844) Turbocharger 1
Page 83
Page 84
Ref
Turbocharger
OPTION PP99596
MR - TURBOCHARGER
Engine Cylinders: 4
Engine Family: B3.3 Power Gen
Engine Desibn Phase: P
- X = 274.9 mm
- Y = 493.1 mm
- Z = 137.1 mm (From Front Face of Block)
Wastegate Pressure Setting (BAR): 1.37
Turbo Model: Mitsubishi TD04L
Compressor Outlet Orientation (deg): 30
2 4982951 Gasket, Exh Out Connection 1
3 4982955 Stud 8
4 4982960 Gasket, Turbocharger 1
5 4982961 Connection, Exhaust Outlet 1
6 (4990844) Turbocharger 1
Page 85
Group No. 03.01 Rocker Lever Option No. RL9781
Page 86
Group No. 03.01 Rocker Lever Option No. RL9781
Ref
Rocker Lever
OPTION RL9781
MR - LEVER, ROCKER
Engine Design: Tier 3
Cylinders: 4
Compression Brake Compatible: No
2 4944182 Rod, Push 8
3 4982577 Screw, Studded Flange Cap 3 M8 x 1.25 x 65
4944183 Lever, Rocker 1
4 4944184 Spring, Compression 3
5 4944185 Support, Rocker Lever 1
6 4944187 Support, Rocker Lever 3
7 4944188 Ring, Retaining 2
9 4944189 Lever, Rocker 8
10 4944191 Shaft, Rocker Lever 1
11 4944192 Screw, Rkr Lever Adjusting 8
12 4944193 Nut, Lock 8
Page 87
Group No. 15.05 Oil Pressure Switch Option No. SD9189
Page 88
Group No. 15.05 Oil Pressure Switch Option No. SD9189
Ref
Oil Pressure Switch
OPTION SD9189
MR - SWITCH, OIL PRESSURE
Location: Right Side of Engine Block
Thread Conversion Adapter Only (mm to
NPTF)
1 3678925 Seal, O Ring 1 M10
2 3906619 Plug, Pipe 1 1/8 NPT
3 4982581 Nipple, Coupling 1
Page 89
Group No. 05.06 Air Pressure Switch Option No. SD9384
Ref
Air Pressure Switch
OPTION SD9384
MR - SWITCH, AIR PRESSURE
Engine Family: B3.3
Fuel Pump Wiring Harness: To Be Used
With Stanadyne Pump With Cold Start
Advance, CSA Solenoid
Unique Characteristics: Contains Pressure
Switch to Control Peak Cylinder Pressure
1 3094472 Connector, Female 1
2 4076930 Switch, Pressure 1 Oil
3 5296570 Harness, Wiring 1
Page 90
NOTES
Group No. 13.05.1 Starting Motor Mounting Option No. SM9132
Page 92
Group No. 13.05.1 Starting Motor Mounting Option No. SM9132
Ref
Starting Motor Mounting
OPTION SM9132
MR - MOUNTING, STARTING MOTOR
Engine Family: B3.3
Thread Size: M12
Number of Capscrews: 2
Gaskets Included: No
Number of Gaskets: N/A
Spacer Included: No
Mounting Flange SAE Type: SAE #1 - 2
Bolt, 180 Degrees
Page 93
Group No. 08.05 Fan Pilot Spacer Option No. SP9130
Page 94
Group No. 08.05 Fan Pilot Spacer Option No. SP9130
Ref
Fan Pilot Spacer
OPTION SP9130
MR - SPACER, FAN PILOT
Spacer Thickness (mm): 50
Spacer Mounting Bolt Circle: 58
Spacer Mounting Bolt Size: M8 x 1.25
Fan Mounting Bolt Circle: 58
Fan Mounting Bolt Size: M8 x 1.25
Fan Spacer Pilot Diameter (mm): 36
Fan Pilot Diameter (mm): 36
1 4944173 Spacer, Fan Pilot 1
Page 95
Group No. 13.05 Starting Motor Option No. ST9431
Page 96
Group No. 13.05 Starting Motor Option No. ST9431
Ref
Starting Motor
OPTION ST9431
MR - MOTOR, STARTING
Pinion Diametral Pitch: 8.47
Pinion Gear OD (mm): 36
Pinion Drive Offset (mm): 0
Pinion Drive Type: Offset
Mounting Flange Type: SAE #1 2 Bolt 180
Frame Size Diameter (mm): 83
Pilot Diameter (mm): 95
Starter Motor Length (mm): 202
Starter Motor Engine Mounted Angle (deg):
48 (+/- 40)
Sealing Provision: Dry
Supply Method: Mounted
Removal Length (mm): 33.5
Manufacturer: Denso
Model: R2.2
Voltage: 12V
Kilowatt Rating: 2.2
Nameplate Brand: Denso
Unique Characteristics: Jump Start
Protection
1 4982589 Motor, Starting 1
Page 97
Group No. 10.06.1 Turbocharger Arrangement Option No. TB91759
Page 98
Group No. 10.06.1 Turbocharger Arrangement Option No. TB91759
Ref
Turbocharger Arrangement
OPTION TB91759
MR - ARRANGEMENT, TURBO
Engine Configuration: B3.3
- From Engine Centerline (mm): 261.1
- From Crank Centerline (mm): 468.1
- From Front Face of Block (mm): 137.1
Aspiration: Turbocharged
Compressor Outlet Configuration: Half
Marmon
Compressor Outlet Angle On Engine (deg):
0
Exhaust Outlet Configuration: Half Marmon
Exhaust Manifold Studs: None
Block Drain Boss: Front
1 4982956 Plug, Pipe 2
2 4982959 Manifold, Exhaust 1
Page 99
Group No. 10.06.1 Exhaust Manifold Mounting Option No. TB92025
Page 100
Group No. 10.06.1 Exhaust Manifold Mounting Option No. TB92025
Ref
Exhaust Manifold Mounting
OPTION TB92025
MR - MOUNTING, EXH MANIFOLD
Engine Family: B3.3
Mounting Bolt Size: M10 x 1.5
Bolt Length (mm): 45
Dipstick Mounting Provision: No
NOTE: Not to be Used on CAC Engines
2 4944175 Gasket, Exhaust Manifold 1
Page 101
Group No. 10.01.1 Air Crossover Connection Option No. TB92284
Supporting Graphics Currently Not Available
Page 102
Group No. 10.01.1 Air Crossover Connection Option No. TB92284
Ref
Air Crossover Connection
OPTION TB92284
MR - CONNECTION, AIR CROSSOVER
Engine Family: B3.3
Turbo Exhaust Location: HMFO
Intake Manifold Mounting Hole Pattern: 82 x
82mm
Air Crossover Mounting Interface Location:
- Centerline of Interface from Engine
Centerline (mm): 177
- Centerline of Interface from Crank
Centerline (mm): 379.7
- Centerline of Interface from Front Face of
Block (mm): 364
Air Crossover Height from Crank Centerline
(mm): 579.6
Air Compressor Supply Port Size: N/A
Air Compressor Supply Port Location:
- Centerline of Port from Engine Centerline
(mm): N/A
- Centerline of Port from Crank Centerline
(mm): N/A
2 3918951 Clamp, V Band 1
3 3918952 Seal, O Ring 1
4 4944155 Gasket, Connection 1
5 4990917 Clamp, Hose 2
6 4990918 Hose, Plain 1
7 4996532 Adapter, Air Inlet 1
8 5307140 Connection, Air Crossover 1
Page 103
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97550
Page 104
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97550
Ref
Turbocharger Plumbing
OPTION TP97550
MR - PLUMBING, TURBOCHARGER
Engine Design Phase: D
Engine Cylinders: 4
Engine Family: B3.3
Turbo Exhaust Location: HMFO
- X (mm): 274.9
- Y (mm): 493.1
- Z (mm): 137.1 (From Front Face of Block)
Oil Filter Mounted Location: Exhaust Side
Turbo Supply Line Routing: Inboard
Exhaust Brake Capable: No
Block Drain Location: Front Drain
Required Exhaust Manifold Type: Dry
Exhaust Side Block Mounted Oil Fill: Yes
2 3915082 Clamp, Hose 2 3/4 - 1 1/8 in.
3932445 Connector, Male 1
4 3922794 Seal, O Ring 1
5 (3932446) Connector, Male 1
7 4982953 Clip 1
8 4982962 Gasket, Oil Drain 1
9 4982965 Hose, Plain 1
10 4982967 Bracket, Oil Tube 1
4996937 Connector, Male 1
11 3678925 Seal, O Ring 1 M10
4 3922794 Seal, O Ring 1
12 (4996938) Connector, Male 1
13 5255755 Tube, Tur Oil Supply 1
14 5255756 Tube, Tur Oil Drain 1
Page 105
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9387
Page 106
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9387
Ref
Valve Cover Arrangement
OPTION VC9387
MR - ARRANGEMENT, VALVE COVER
Compression Brake Compatible: No
Engine Family: B3.3
Design Phase: None
Cylinders: 4
Fill Location: Front
Integral Breather: Yes
1 5316606 Cover, Valve 1
2 C6204118810 Seal, O Ring 1 B3.3 Liter
3 C6136118120 Nut, Lock 3 B3.3 Liter
4 C6136118130 Washer, Plain 3 B3.3 Liter
5 C6136118142 Gasket, Valve Cover 3 B3.3 Liter
Page 107
Group No. 08.07.1 Water Outlet Connection Option No. WO9101
Page 108
Group No. 08.07.1 Water Outlet Connection Option No. WO9101
Ref
Water Outlet Connection
OPTION WO9101
MR - CONNECTION, WATER OUTLET
Connection Orientation: Vertical
Connection Outlet Diameter (mm): 33
Connection Outlet Location:
X (mm): -45
Y (mm): 448
Z (mm): 42.9 (From Front Face of Block)
Fan Center Capability (mm): 260
1 4944176 Connection, Water Outlet 1
Page 109
Group No. 08.01 Water Pump Drive Option No. WP9527
Page 110
Group No. 08.01 Water Pump Drive Option No. WP9527
Ref
Water Pump Drive
OPTION WP9527
MR - DRIVE, WATER PUMP
Engine Family: B3.3
Alternator Center:
X (mm): 234.3
Y (mm): 261.8
Atlernator Pulley Diameter (mm): 74
Engine fan Center:
X (mm): 0
Y (mm): 260
Fan Pulley Diameter (mm): 135
Belt Length (mm): 1220
Crank Pulley Effective Diameter (mm): 148
Number of Belts: 1
1 4982999 Belt, V 1
Page 111
Group No. 08.01 Water Pump Option No. WP97455
Page 112
Group No. 08.01 Water Pump Option No. WP97455
Ref
Water Pump
OPTION WP97455
MR - PUMP, WATER
Pulley Type: N/A
Pulley Diameter (mm): N/A
Pulley Hardness: N/A
Water Pump Location:
- From Crank Centerline (mm): 260
- From Engine Centerline (mm): 0
- From Front Face of Block (mm): N/A
Fan Height (mm): 260
With NPTF Plug Threads (4 Ports)
Port 1:
- Cabin Heater Inlet Port Plugged: Yes (3/8
-18 NPTF)
Port 2: - Cabin Heater Outlet Port Plugged:
Yes (3/8 - 18 NPTF)
Port 3: For Vehicle Dash Temperature
Sensor Plugged: Yes (1/2 -14 NPTF)
Port 4: For Air Heater Switch (M14 x 1.5)
3 4982115 Seal, O Ring 1
4 4982218 Gasket, Water Pump 1
5 4982086 Pump, Water 1
6 (3031508) Plug, Pipe 2 3/8 NPT
7 3013257 Plug, Pipe 1 1/2 NPT
Page 113
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS9254
Page 114
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS9254
Ref
Exhaust Outlet Connection
OPTION XS9254
MR - CONNECTION, EXH OUTLET
Connection Orientation: Vertical
Connection Outlet Diameter (mm): 33
Connection Outlet Location:
X (mm): -45
Y (mm): 448
Z (mm): 42.95 (From Front Face of Block)
Fan Center Capability (mm): 260
1 3903652 Clamp, V Band 1
Page 115
NOTES
Option Index
Option No. Description Page No.
AH9229................................................Air Heater Starting Aid......................................................................................................3
AP90310..............................................Agency Approval..............................................................................................................5
BB9276................................................Crankshaft Assembly.......................................................................................................9
BB9276................................................Cylinder Block..................................................................................................................7
BB9276................................................Valve Tappet..................................................................................................................11
BB9285................................................Front Gear Housing........................................................................................................13
BR9294................................................Crankcase Breather.......................................................................................................15
CH9100................................................Cool Heater Starting Aid.................................................................................................17
DA9267................................................Vibration Damper...........................................................................................................19
DF9147................................................Fro Ger Tra Acc Mounting..............................................................................................21
EC9055................................................Thermostat.....................................................................................................................23
EE9350................................................Alternator........................................................................................................................25
EH97785..............................................Alternator Mounting........................................................................................................27
FA9603................................................Fan Drive Mounting........................................................................................................29
FF90035...............................................Fuel Filter Location.........................................................................................................31
FF90089...............................................Fuel Filter Plumbing.......................................................................................................32
FH9627................................................Flywheel Housing...........................................................................................................35
FI9119..................................................Fuel Inlet Fitting..............................................................................................................37
FP91604..............................................Fuel Pump......................................................................................................................39
FT9359.................................................Fuel Plumbing................................................................................................................41
FW90085.............................................Flywheel Mounting.........................................................................................................43
FW90086.............................................Flywheel.........................................................................................................................45
GG9930...............................................Front Gear Cover...........................................................................................................46
IM9143.................................................Air Intake Manifold..........................................................................................................49
LA9187.................................................Lifting Arrangement........................................................................................................51
LC9281................................................Engine Oil Cooler...........................................................................................................53
LF9169.................................................Full Flow Oil Filter...........................................................................................................55
LG90230..............................................Oil Level Gauge..............................................................................................................57
LO9701................................................Lubricating Oil................................................................................................................58
LP9074.................................................Lubricating Oil Pump......................................................................................................61
OB9472................................................Hand Hole Cover............................................................................................................63
OB9473................................................Oil Fill Arrangement........................................................................................................65
OP9491................................................Oil Pan............................................................................................................................67
OP9813................................................Oil Pan Plumbing............................................................................................................69
PH9661................................................Sensor Plumbing............................................................................................................71
PP43299..............................................Camshaft........................................................................................................................75
PP43299..............................................Cylinder Head.................................................................................................................77
PP43299..............................................Injector............................................................................................................................79
PP43299..............................................Injector Plumbing............................................................................................................81
PP43299..............................................Performance Parts.........................................................................................................73
PP99596..............................................Turbocharger..................................................................................................................83
PP99596..............................................Turbocharger..................................................................................................................85
RL9781................................................Rocker Lever..................................................................................................................87
SD9189................................................Oil Pressure Switch........................................................................................................89
SD9384................................................Air Pressure Switch........................................................................................................90
SM9132................................................Starting Motor Mounting.................................................................................................93
SP9130................................................Fan Pilot Spacer.............................................................................................................95
ST9431................................................Starting Motor.................................................................................................................97
TB91759..............................................Turbocharger Arrangement............................................................................................99
TB92025..............................................Exhaust Manifold Mounting..........................................................................................101
TB92284..............................................Air Crossover Connection............................................................................................103
TP97550..............................................Turbocharger Plumbing................................................................................................105
VC9387................................................Valve Cover Arrangement............................................................................................107
WO9101...............................................Water Outlet Connection..............................................................................................109
WP9527...............................................Water Pump Drive........................................................................................................111
WP97455.............................................Water Pump.................................................................................................................113
XS9254................................................Exhaust Outlet Connection...........................................................................................115
Page A-1
NOTES
Part Index
Part No. Description Page No. Part No. Description Page No.
2830411......Screw, Hex Flange Head Cap....................27 4944180......Housing, Power Takeoff..............................21
3013257......Plug, Pipe..................................................113 4944182......Rod, Push...................................................87
3031508......Plug, Pipe..................................................113 4944183......Lever, Rocker..............................................87
3093730......Screw, Hex Flange Head Cap....................61 4944184......Spring, Compression..................................87
3093775......Screw, Hex Flange Head Cap......65, 75, 109 4944185......Support, Rocker Lever................................87
3093805......Screw, Hex Flange Head Cap....................27 4944187......Support, Rocker Lever................................87
3093844......Washer, Sealing..........................................69 4944188......Ring, Retaining...........................................87
3093921......Screw, Hex Flange Head Cap....................39 4944189......Lever, Rocker..............................................87
3093923......Screw, Hex Flange Head Cap....................67 4944191......Shaft, Rocker Lever....................................87
3093927......Screw, Hex Flange Head Cap....................46 4944192......Screw, Rkr Lever Adjusting.........................87
3093930......Screw, Hex Flange Head Cap....................32 4944193......Nut, Lock.....................................................87
3093931......Screw, Hex Flange Head Cap..............21, 51 4944196......Pan, Oil.......................................................67
3093932......Screw, Hex Flange Head Cap..................103 4944199......Tube, Lub Oil Suction.................................67
3093939......Screw, Hex Flange Head Cap....................93 4944472......Plug, Threaded...........................................71
3094472......Connector, Female.....................................90 4944473......Plug, Threaded...........................................71
3328463......Seal, O Ring................................................67 4944963......Seal, O Ring................................................71
3678923......Plug, Threaded.............................................7 4945028......Gasket, Cylinder Head................................77
3678924......Plug, Threaded.............................................7 4982075......Lead, Electrical.............................................3
3678925......Seal, O Ring....................................7, 89, 105 4982076......Plug, Glow.....................................................3
3681065......Screw, Hex Flange Head Cap....................13 4982081......Piston, Engine.............................................73
3892379......Screw, Hexagon Head Cap................87, 105 4982086......Pump, Water.............................................113
3900589......Nut, Hexagon Flange......................39, 83, 85 4982105......Clip..............................................................32
3901448......Screw, Hex Flange Head Cap....................49 4982115......Seal, O Ring..............................................113
3901757......Screw, Hex Flange Head Cap....................49 4982117......Block, Cylinder..............................................7
3901937......Screw, Hex Flange Head Cap....................77 4982119......Block, Cylinder..............................................7
3903652......Clamp, V Band..........................................115 4982120......Crankshaft, Engine.......................................9
3906216......Nut, Hexagon Flange..................................81 4982121......Crankshaft, Engine.......................................9
3906619......Plug, Pipe....................................................89 4982123......Pin, Dowel.....................................................7
3909025......Screw, Hex Flange Head Cap............46, 113 4982124......Pin, Dowel.....................................................7
3915082......Clamp, Hose.......................................53, 105 4982125......Pin, Roll.........................................................7
3918188......Washer, Sealing..........................................39 4982127......Plug, Pipe......................................................7
3918191......Washer, Sealing....................................32, 41 4982128......Plug, Expansion............................................7
3918192......Washer, Sealing....................................32, 37 4982136......Plug, Expansion............................................7
3918951......Clamp, V Band..........................................103 4982137......Pin, Dowel.....................................................7
3918952......Seal, O Ring..............................................103 4982138......Ring, Dowel...................................................7
3922794......Seal, O Ring......................................105, 105 4982139......Ring, Dowel...................................................7
3923096......Washer, Sealing....................................35, 67 4982140......Cap, Main Bearing........................................7
3923369......Clamp, Spring Hose....................................15 4982141......Cap, Main Bearing........................................7
3924148......Plug, Threaded...............................35, 67, 69 4982142......Screw, Twelve Point Cap..............................7
3925344......Screw, Hex Flange Head Cap....................35 4982144......Bearing, Main................................................9
3925402......Screw, Hex Flange Head Cap..................113 4982145......Bearing, Main................................................9
3925883......Screw, Hex Flange Head Cap. 13, 39, 61, 67, 4982149......Bearing, Thrust.............................................9
105 4982153......Gear, Crankshaft...........................................9
3932445......Connector, Male........................................105 4982154......Tappet, Valve..........................................9, 11
3932446......Connector, Male........................................105 4982155......Shaft, Lub Oil Pump......................................7
3932484......Washer, Sealing........................................105 4982160......Key, Square..................................................9
3966976......Screw, Hex Flange Head Cap........29, 46, 87 4982161......Pin, Dowel.....................................................7
3967353......Tag, Instruction...........................................58 4982186......Pin, Piston...................................................73
3968084......Switch, Temperature...................................39 4982196......Shaft, Idler...................................................13
3973526......Screw, Hex Flange Head Cap....................31 4982197......Washer, Plain..............................................13
4025202......Kit, Engine Piston O/S .25..........................73 4982198......Gasket, Gear Cover....................................13
4025205......Kit, Engine Piston........................................73 4982204......Hose, Plain..................................................15
4076930......Switch, Pressure.........................................90 4982205......Hose, Plain..................................................15
4096216......Seal, O Ring................................................21 4982206......Tube, Air Inlet..............................................15
4903481......Screw, Hex Flange Head Cap....................81 4982207......Plug, Expansion..........................................17
4944051......Flywheel......................................................45 4982218......Gasket, Water Pump.................................113
4944067......Flywheel......................................................45 4982221......Screw, Hexagon Head Cap........................19
4944069......Gear, Flywheel Ring...................................45 4982225......Plate, Clamping...........................................19
4944096......Cap, Filler....................................................65 4982226......Thermostat..................................................23
4944101......Brace, Alternator.........................................27 4982227......Gasket, Wtr Trf Connection........................23
4944155......Gasket, Connection..................................103 4982253......Ring, Compression Piston..........................73
4944173......Spacer, Fan Pilot........................................95 4982283......Spacer, Mounting........................................31
4944175......Gasket, Exhaust Manifold.........................101 4982305......Screw, Banjo Connector.......................32, 41
4944176......Connection, Water Outlet..........................109 4982314......Tube, Fuel Drain.........................................41
4944179......Plate, Cover................................................21 4982317......Clip..............................................................41
Page B-1
Part Index
4982318......Spacer, Mounting........................................41 4982967......Bracket, Oil Tube......................................105
4982323......Tube, Fuel Transfer....................................41 4982999......Belt, V.......................................................111
4982327......Hose, Plain..................................................41 4983016......Thermostat..................................................23
4982339......Connector, Banjo........................................37 4983658......Alternator....................................................25
4982341......Screw, Banjo Connector.............................37 4988075......Plug, Expansion............................................7
4982374......Plug, Pipe....................................................35 4989510......Ring, Retaining...........................................73
4982375......Plug, Expansion..........................................57 4989516......Ring, Oil Piston...........................................73
4982376......Seal, Oil......................................................35 4989843......Plug, Expansion............................................7
4982399......Screw, Hexagon Head Cap........................43 4989844......Block, Cylinder..............................................7
4982400......Washer, Plain..............................................43 4989847......Pin, Roll.......................................................13
4982448......Stud, Double End Plain...............................39 4989854......Pulley, Crankshaft.......................................19
4982451......Seal, O Ring..........................................39, 46 4990344......Plug, Threaded...........................................71
4982461......Screw, Hex Flange Head Cap....................46 4990844......Turbocharger........................................83, 85
4982463......Cover, Front................................................46 4990915......Screw, Banjo Connector.............................32
4982464......Cover, Accessory Drive..............................46 4990917......Clamp, Hose.............................................103
4982465......Seal, Oil......................................................46 4990918......Hose, Plain................................................103
4982466......Pin, Timing..................................................46 4991058......Screw, Hex Flange Head Cap....................41
4982518......Manifold, Air Intake.....................................49 4992918......Tube, Fuel Supply.......................................32
4982525......Bracket, Lifting............................................51 4992924......Rod, Engine Connecting.............................73
4982526......Bracket, Lifting............................................51 4992926......Rod, Engine Connecting.............................73
4982559......Plug, Expansion..........................................63 4993907......Gear, Idler...................................................13
4982561......Cap, Filler....................................................65 4993908......Bushing.......................................................13
4982563......Gasket, Oil Drain.........................................65 4994204......Spacer, Mounting........................................27
4982565......Tube, Oil Filler.............................................65 4994206......Gear, Idler...................................................13
4982569......Washer, Plain........................................27, 67 4994311......Bushing.........................................................7
4982577......Screw, Studded Flange Cap.......................87 4994312......Bushing.........................................................7
4982581......Nipple, Coupling..........................................89 4994313......Bushing.........................................................7
4982589......Motor, Starting............................................97 4995462......Tube, Injector Fuel Supply..........................81
4982625......Hose, Plain..................................................41 4995464......Tube, Injector Fuel Supply..........................81
4982634......Tube, Coupling............................................53 4995466......Tube, Injector Fuel Supply..........................81
4982635......Coupling, Plain Hose..................................53 4995468......Tube, Injector Fuel Supply..........................81
4982636......Hose, Elbow................................................53 4995478......Gear, Fuel Pump.........................................39
4982637......Hose, Plain..................................................53 4995480......Adapter, Fuel Pump....................................39
4982639......Cooler, Oil...................................................53 4996532......Adapter, Air Inlet.......................................103
4982640......Coupling, Plain Hose..................................53 4996937......Connector, Male........................................105
4982658......Dipstick.......................................................57 4996938......Connector, Male........................................105
4982660......Tube, Oil Gauge..........................................57 5254624......Connector, Banjo........................................41
4982682......Cover, Lub Oil Pump...................................61 5255234......Adapter, Sensor..........................................39
4982683......Gear, Lub Oil Pumping...............................61 5255755......Tube, Tur Oil Supply.................................105
4982684......Spacer, Mounting........................................61 5255756......Tube, Tur Oil Drain...................................105
4982843......Plug, Pipe......................................................7 5271300......Screw, Hex Flange Head Cap..................101
4982852......Ring, Compression Piston..........................73 5283134......Clamp, Tube...............................................81
4982861......Injector........................................................79 5283135......Clamp, Tube...............................................81
4982864......Gasket, Injector...........................................79 5291817......Spacer, Mounting........................................77
4982865......Seal, Injector...............................................79 5296570......Harness, Wiring..........................................90
4982869......Spacer, Injector Barrel................................79 5297497......Head, Cylinder............................................77
4982870......Gasket, Injector...........................................79 5297498......Head, Cylinder............................................77
4982874......Key, Plain Woodruff....................................75 5304497......Screw, Drive..................................................5
4982889......Bushing.......................................................73 5307140......Connection, Air Crossover........................103
4982890......Bearing, Connecting Rod............................73 5309161......Dataplate.......................................................5
4982891......Plate, Clamping...........................................75 5310609......Pump, Fuel Injection...................................39
4982892......Camshaft.....................................................75 5313388......Washer, Plain..............................................39
4982893......Camshaft.....................................................75 5316606......Cover, Valve.............................................107
4982894......Gear, Camshaft...........................................75 C04065030 Ring, Retaining.....................................73, 73
4982900......Cap, Valve..................................................77 12................
4982905......Dowel, Pin...................................................73 C60021121 Element, Lub Oil Filter................................55
4982951......Gasket, Exh Out Connection................83, 85 10................
4982953......Clip............................................................105 C60031121 Filter, Fuel...................................................31
4982955......Stud.......................................................83, 85 10................
4982956......Plug, Pipe....................................................99 C61361181 Nut, Lock...................................................107
4982959......Manifold, Exhaust.......................................99 20................
4982960......Gasket, Turbocharger...........................83, 85 C61361181 Washer, Plain............................................107
4982961......Connection, Exhaust Outlet..................83, 85 30................
4982962......Gasket, Oil Drain.......................................105 C61361181 Gasket, Valve Cover.................................107
4982965......Hose, Plain................................................105 42................
Page B-2
Part Index
C62041188 Seal, O Ring..............................................107 C62047172 Valve, Ful Water Separator.........................31
10................ 50................
C62041316 Screw, Hex Flange Head Cap....................77 C62053821 Piston, Engine.............................................73
10................ 72................
C62042132 Plate, Cover................................................13 C62053822 Set, Piston Ring..........................................73
40................ 00................
C62042142 Housing, Flywheel.......................................35 C62053822 Ring, Compression Piston..........................73
30................ 10................
C62043133 Screw, Hex Flange Head Cap....................73 C62053822 Ring, Oil Piston...........................................73
10................ 20................
C62044144 Spring, Valve...............................................77 C62053822 Ring, Oil Piston...........................................73
10................ 30................
C62044145 Retainer, Valve Spring................................77 C62053921 Piston, Engine.............................................73
10................ 72................
C62044145 Collet, Valve................................................77 C62053922 Set, Piston Ring..........................................73
20................ 00................
C62044145 Seal, Valve Stem........................................77 C62053922 Ring, Compression Piston..........................73
41................ 10................
C62047172 Filter, Fuel...................................................31 C62053922 Ring, Oil Piston...........................................73
00................ 20................
C62047172 Head, Fuel Filter.........................................31 C62053922 Ring, Oil Piston...........................................73
10................ 30................
C62047172 Seal, O Ring................................................31 C62074141 Valve, Intake...............................................77
20................ 30................
C62047172 Sensor, Fluid Level.....................................31 C62094142 Valve, Exhaust............................................77
30................ 10................
C62047172 Seal, D Ring................................................31
40................
Page B-3
NOTES
Cummins Customized Parts Catalog
Cummins is pleased to announce the availability of a parts catalog compiled specifically for
you. Unlike the generic versions of parts catalogs that support general high volume parts
content, Cummins Customized catalogs contain only the new factory parts that were used to
build your engine.
The catalog cover, as well as the content, is customized with you in mind. You can use it in
your shop, at your work site, or as a coffee table book in your RV or boat. The cover contains
your name, company name, address, and telephone number. Everybody will know that
Cummins created a catalog specifically for you.
This new catalog was designed to provide you with the exact information you need to order
parts for your engine. This will be valuable for customers that do not have easy access to the
Cummins Electronic Parts Catalog or the Cummins Parts Microfilm System.
Additional Features of the Customized Catalog include:
• Engine Configuration Data
• Table of Contents
• Separate Option and Parts Indexes
• Service Kits (when applicable)
• ReCon Part Numbers (when applicable)
ORDERING THE CUSTOMIZED PARTS CATALOG
Ordering by Telephone:
North American Customers can contact their Cummins Distributor or call Gannett Direct
Marketing Services at 800-646-5609 and order by credit card. Outside of North America,
order on-line or make an International call to Gannett at +-+-502-454-6660
Ordering On-Line:
The Customized Parts Catalog can be ordered on-line from Cummins Powerstore by credit
card. Contact the Powerstore at www.powerstore.cummins.com.
Contact GDMS or the CUMMINS POWERSTORE for the current price. Freight may be an
additional expense.
Information we need to take your Customized Parts Catalog Order. This information drives
the cover content of the catalog.
• Customer Name
• Street Address
• Company Name (optional)
• Telephone Number
• Cummins Engine Serial Number (located on the engine data plate)
• Credit Card Number
Unfortunately, not all Cummins Engines can be supported by this parts catalog. Engines older
than 1984 or newer than 3 months may not have the necessary parts information to compile a
catalog. We will contact you if this occurs and explain why we are unable to fill your order.
Customized Parts Catalogs are produced specifically for a single customer. This means they
are not returnable for a refund. If we make an error and your catalog is not usable, we will
correct that error by sending you a new catalog.
Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202
Registered Office
Cummins Ltd.
49 - 51 Gresham Road,
Staines,
Middlesex, TW18 2BD
England
Registration 573951 England
Copyright© 2014
Cummins Inc.
Bulletin 0000000
Printed in U.S.A. 13-MAY-2014
www.power.cummins.com
Copyright E 2015 Cummins Power Generation Inc. All rights reserved.
Cummins Power Generation, the “C” logo, and Cummins are registered trademarks of
Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.”
are trademarks of Cummins Power Generation. Other company, product, or service names
may be trademarks or service marks of others. Specifications are subject to change without notice.

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Parts Manual

1. Engine Data Plate

Model Nos. Configuration Nos. CPL Nos.

4BT3.3-G5 D782010GD01 3299

OVERSIZE PISTON KIT

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