ILLUSTRATED SPARE PART LIST

FOR

3R1040 ENGINE
FOR POWER GENERATION

APPLICATION CODE NO.

3H.3025

KIRLOSKAR OIL ENGINES LIMITED

Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

FEBRUARY - 2014 PUBLICATION NO. 3H.382.17.0.00 REV 02

1
 GROUP INDEX
APPLICATION CODE 3H.3025

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
AIR CLEANER ASSEMBLY WITH
1 3H.415.5 1 5
STRAP(MAHALE MODEL KFA-01-1-7484)
AIR CLEANER MOUNTING FOR
2 2H.315.1 1 6
3H.415.10.0.00 (2R-ENGINE)
ALTERNATOR MOUNTING AND
3 BELT GUARD (TURBO) WITH 4H.1484.7 1 7, 8
POLY V BELT PULLEY 6PK (2R TO 4RTA)
ALUMINIUM RADIATOR FOR 3R VAVE
4 3H.291.10 1 9
GENSET
ANTIVIBRATION MOUNTING
5 2H.332 1 10
(PGS-1B POLYBOND MAKE) FOR 2R/3R1040
6 AVM FITMENT BOLTS 2H.332.3 1 11
7 BREATHER PIPE 3H.028.4 1 12
8 CAMSHAFT 3H.003 1 13
9 CHARGING ALTERNATOR 12V 3H.315 1 14
10 CRANK PULLEY FOR POLY V BELT 6PK 4H.1295.5 1 15
11 CRANK SHAFT (EN 9) 3H.299 1 16, 17
18 TO
12 CRANKCASE (VAVE) 3H.001.1 1
21
22 TO
13 CYLINDER HEAD 3H.009.1 1
24
14 CYLINDER LINER.(105 DIA) 2H.008 3 25
15 DELIVERY BODY. 2H.013 1 26
16 DIP STICK 3H.024 1 27
ENGINE MOUNTING FOOT
17 2H.124 1 28
(FOR PACKING PURPOSE)
18 ENGINE MTG.FOOT (G.E SIDE) 4H.228 1 29
ENGINE WIRING HARNESS
19 3H.577.8 1 30, 31
FOR 3R CPCB ENGINE
20 EXHAUST MANIFOLD WITH ADAPTOR 3H.016 1 32
FLYWHEEL
21 4H.1171 1 33
(COST REDUCTION FOR PG APPLICATION)
22 FLYWHEEL HOUSING SAE-3 (MODIFIED) 4H.1183 1 34
23 FUEL FILTER AND MOUNTING 3H.241.1 1 35
FUEL INJECTION PIPE
24 3H.011 1 36
(H.P PIPE 700MM)
FUEL INJECTION PUMP FOR
25 3R1040PG (MICO NO. E 040 1625 00) 3H.405 1 37, 38
WITH FIX SPEED BRACKET
26 FUEL INJECTION PUMP(PG STAGE II) 3H.032.2 1 39
FUEL LEVEL SENSOR 110MM HEIGHT
27 2H.850.14 1 40
(PRICOL C20 5289)
28 FUEL PIPES FOR 2R 2H.712.1 1 41
29 FUEL PUMP GEAR. 2H.011 1 42
30 GEAR CASING (MACINING) 3H.962 1 43, 44
31 HOSE FOR PVC PIPE 2H.277.21 1 45

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
HOSES FOR 3H.415.10.0.00 AIR CLEANER
32 47.415.4 1 46
ASSEMBLY(RB22/RB33)
INJECTOR & INJECTOR MOUNTING
33 4H.1501 3 47
R1040NA (CMVR STAGE-II)
34 INLET MANIFOLD (ALUMINIUM) 3H.185...EXP 1 48
INTERMEDIATE GEAR AND SUPPORT FOR
35 4H.237.1 1 49
COMBINED GEAR CASING
36 JUPITER T -BOLT CLAMP S/F 83MM O.D F6.377.16 1 50
37 K LUB OIL 4H.559.1 9 51
52 TO
38 KIT GROUP (S/F CANOPY) VAVE 3H.937.1 1
54
KIT GROUP FOR 3R1040 CPCB CANOPY
39 3H.230.4 1 55, 56
ENGINE
KIT GROUP FOR CC GENSET.
40 02.512.5 1 57
(FASTNERS.) FOR 3R VAVE
41 L.O.HEADER (W/O OIL COOLER) 2H.964.1 1 58, 59
LEAK OFF PIPE WITH M 12 UNION TYPE END
42 3H.151 1 60
CONNECTION FOR 20 & 25 KVA
LEVEL 1 GENSET CONTROLLER MODEL
43 2H.831 1 61, 62
KG934
44 LIFTING HOOK (TURBO ENGINE) 4H.170 1 63
LOOSE ITEMS TO BE SUPPLIED WITH
45 3H.282.8 1 64
2R ENGINE
65 TO
46 LUB OIL PUMP 3H.005.2 1
67
LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
47 2H.092.6 1 68
(INDIA), 2 TERMINAL, BODY GROUND WITH
IMPORTED BOBBIN ASSEMBLY
MATTING FLANGES FOR
48 2H.193.5 1 69
CPCB SET EXHAUST PIPING
MICO STARTER
49 2H.301 1 70
12VDC 2.7KW SUITABLE FOR - 20 deg. C
OIL SEAL HOUSING
50 2H.039 1 71
(PG S/F SHEET METAL SUMP)
51 OIL SUMP (PRESSED) 03.829 1 72
PISTON AND CONNECTING ROD ASSEMBLY 73 TO
52 4H.1502.1 3
R1040NA (CPCB 'S' TYPE INJECTOR) 75
53 POLY V BELT (FENNER, 6PK-1190) 4H.1493 1 76
54 PUSHROD & TAPPETS 2H.007 3 77
55 PVC PIPE FOR AIR CLEANER SUCTION 3H.415.07 78
56 RADIATOR FAN (430 DIA , PUSHER) 4H.083.2 1 79
57 RADIATOR FAN MTG. 4H.083.7 1 80
58 RADIATOR WATER DRAIN CONNECTION 3H.153.21 1 81
59 RESIDENTIAL SILENCER FOR 15KVA 2H.188.10 1 82
60 ROCKER COVER 3H.190.2 1 83
61 SENSOR FOR TEMPERATURE GAUGE 46.065.1 1 84
STOP SOLENOID (12V,ENERGIES
62 4H.150.4 1 85
TO STOP) SINGLE COIL

3
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
63 SUCTION TUBE 3H.006 1 86
T BOLT CLAMP KLIPCO TB72/JUPITOR
64 06.376.03 87
(79 TO 87 DIA)
65 THERMOSTAT AND MOUNTING (RH) 3H.061.3 1 88,89
66 THERMOSTAT PLUG 46.260.8 1 90
67 VALVE ROCKER ASSLY. 3H.010 1 91,92
WATER INLET AND OUTLET CONNECTION
68 3H.029.1 1 93
FOR RADIATOR(STAGE 1)
69 WATER PUMP (282.5 CRS) 4H.052 1 94
WATER PUMP PULLEY FOR POLY V BELT
70 4H.1483 1 95
6PK (2R TO 4RTA)
71 SET OF JOINTS 3H.401.47 1 96
72 SET OF WASHERS 3H.401.70 1 97
73 SET OF `O' RINGS 3H.401.19 1 98
74 SET OF BEARINGS 1 99

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - AIR CLEANER ASSEMBLY WITH
STRAP (MAHALE MODEL GROUP: - 3H.415.5
KFA-01-1-7484)

4
VA R
C CUM TO
I ND I CA

5 3

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

AIR CLEANER ASSEMBELY CONSISTING OF
SR. NO. 2 & 3
1 3H.415.10.0.00 4.5 CUBIC METER (MAHALE 1 (NOT SUPPLIED
MAKE:P-070815/02) LOOSE)
MAIN ELEMENT FOR AIR
2 04.586.03.0.00 1
CLEANER
3 6H.411.08.0.00 VACCUATOR VALVE (1878417168) 1
RESTRICTION INDICATOR -
4 47.113.15.0.00 1
20"W.G.
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
6 50.506.10.000. PLAIN MACHINED WASHER - M10 4
7 50.006.10.000. NUT - M10X1.5 - GR.8.8 2

5
TITLE: - AIR CLEANER MOUNTING FOR
GROUP: - 2H.315.1
3H.415.10 .0.00 (2R-ENGINE)

3
2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BRACKET FOR AIR CLEANER
1 4H.404.01.0.00 1
(PLASTIC)
2 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 4
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4

6
TITLE: - ALTERNATOR MOUNTING AND BELT
GUARD (TURBO) WITH POLY V BELT GROUP: - 4H.1484.7
PULLEY 6PK (2R TO 4RTA)

18 7 22
4 9
19
8
25 5
3
7

10
20
21 6

24 12
23 11
7
17 13
16
14 15
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ALTERNATOR MOUNTING KIT
*1 4H.1484.70.0.00 1 OF SR. NO. 2 &
FOR POLY V BELT 8 TO 20
MOUNTING SUBASLY. CONSISTING OF
*2 4H.044.20.0.00 1 SR. NO. 3 TO 7
FOR ALTERNATOR
3 48.175.07.0.00 BKT.FOR ALT 1
BUSH FOR ALTERNATOR
4 48.067.04.0.00 1
(IN BRACKET) 32MM
5 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
DOWEL BOLT FOR ALTERNATOR
6 48.067.03.7.00 1
M10X1.5 (130MM)
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
8 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 6
ALTERNATOR PULLEY
10 4H.1484.12.0.00 1
FOR MICO ALTERNATOR
LOCATING BOLT
11 4H.198.02.0.00 1
(FOR EYE BOLT) 65MM

7
TITLE: - ALTERNATOR MOUNTING AND BELT
GUARD (TURBO) WITH POLY V BELT GROUP: - 4H.1484.7
PULLEY 6PK (2R TO 4RTA)

18 7 22
4 9
19
8
25 5
3
7

10
20
21 6

24 12
23 11
7
17 13
16
14 15
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.506.12.000. PLAIN MACHINED WASHER - M12 1
13 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1
14 50.006.10.000. NUT - M10X1.5 - GR.8.8 3
15 4H.329.26.0.00 SWIVEL PIECE 1
16 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 1
17 50.548.08.000. SPL.PLAIN M/CED WASHER 1
18 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
19 50.506.06.000. PLAIN MACHINED WASHER - M6 2
20 F6.018.19.0.00 EYE BOLT 1
21 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
22 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
23 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
24 50.548.08.0.00 SPL.PLAIN M/CED WASHER M8 3
BELT GAURD FOR ALTERNATOR
25 4H.198.07.0.00 1
(S/F COMBINED GEAR CASING)

8
TITLE: - ALUMINIUM RADAITOR FOR
GROUP: - 3H.291.10
3R VAVE GENSET

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ALUMINIUM RADAITOR FOR
1 3H.291.10.0.00 1
3R VAVE GENSET
RADIATOR CAP 13 PSI WITH
2 48.213.03.0.00 1
2SEALING WASHER

9
TITLE: -ANTIVIBRATION MOUNTING
(PGS-1B POLYBOND MAKE) GROUP: - 2H.332
FOR 2R/3R1040

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ANTIVIBRATION MOUNTING
1 2H.332.01.0.00 (PGS-1B POLYBOND MAKE) 4
FOR 2R/3R1040
2 50.506.10.000. PLAIN MACHINED WASHER - M10 8
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 8

10
TITLE: - AVM FITMENT BOLTS GROUP: - 2H.332.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 12
2 50.548.12.000. SPL. PLAIN WASHER - M12 16
3 50.006.12.000. NUT - M12X1.75 - GR.8 8

11
TITLE:- BREATHER PIPE GROUP:- 3H.028.4

1
2

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.028.05.0.00 BREATHER PIPE 1
2 2H.028.03.0.00 CLIP FOR BREATHER PIPE. 1
3 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1

12
TITLE: - CAMSHAFT GROUP: - 3H.003

3
5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.003.10.0.00 SUB ASSEMBLY OF CAM SHAFT 1 OF SR. NO.-
2&3
NOT SUPPLIED
2 3H.003.01.0.00 CAMSHAFT 1 LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAMSHAFT GEAR 1
LOOSE
NOT SUPPLIED
4 4H.003.02.0.00 THRUST WASHER FOR CAMSHAFT 1
LOOSE
5 03.117.02.0.00 PIN FOR TACHOMETER 1

13
TITLE: - CHARGING ALTERNATOR 12V,
35 A, MICO MAKE K1 MODEL GROUP: - 3H.315
F 002 G1B 342 120 DEGREE MOUNTING.

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY CHARGING
ALTERNATOR 12V, 35A, MICO
1 3H.315.01.0.00 1
MAKE K1 MOCEL NO.F 002 G1B 342
120 DEGREE MOUNTING

14
TITLE: - CRANK PULLEY FOR POLY V BELT
GROUP: - 4H.1295.5
6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANK SHAFT PULLEY S/F
1 4H.1295.06.0.00 COMBINED GEAR CASING 1
(6 GROVE)
2 4H.370.02.0.00 BOLT FOR CRANK PULLEY 5
HARD WASHER
3 02.005.04.0.00 5
(13 I.D X 21O.D X 1.5 TH)

15
TITLE:- CRANK SHAFT (EN 9) GROUP:- 3H.299

3
9

10

7
4
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANK SHAFT ASSEMBLY WITH
*1 3H.299.10.0.00 1 OF SR. NO.
GEAR (EN 9 2 & 7, 8
CONSISTING
OF SR. NO. 3
CRANK SHAFT ASSEMBLY W/O
*2 3H.299.20.0.00 1 TO 6
CR'GEAR (EN 9) NOT SUPPLIED
LOOSE
NOT SUPPLIED
3 3H.299.01.0.00 CRANKSHAFT (FINISH) 1
LOOSE
NOT SUPPLIED
4 03.005.07.0.00 COUNTER WEIGHT-FINISHED 4
LOOSE
HARD WASHER
5 02.005.04.0.00 8
(13 I.D X 21O.D X 1.5 TH )
SOCKET HEAD BOLT -
6 04.005.12.0.00 8
M12X1.75X60 -10.9
7 4H.371.02.0.00 CRANKSHAFT GEAR 1
8 50.401.08.060. DOWEL PIN 8X60 1
NOT SUPPLIED
9 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1 LOOSE

16
TITLE:- CRANK SHAFT (EN 9) GROUP:- 3H.299

3
9

10

7
4
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

10 50.401.08.025. DOWEL PIN 8X25 1

17
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1

42
5
29
12 30
14 25
26 28 27
24

13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
MONOBLOCK CRANKCASE W/O
*1 3H.001.90.0.00 1 OF SR. NO. 2,
BEARINGS 21 TO 30
CONSISTING
MONOBLOCK CRANCASE &
*2 3H.001.80.0.00 1 OF SR. NO. 3,
BRG.CAP ASSLY. 20
CONSISTING
MONOBLOCK CRANKCASE WITH
*3 3H.001.70.0.00 1 OF SR. NO. 4,
BEARING CAP 17 TO 19
CONSISTING
MONOBLOCK CRANKCASE WITH
*4 3H.001.60.0.00 1 OF SR. NO. 5
BEARING CAP TO 16
MONOBLOCK CRANKCASE NOT SUPPLIED
5 3H.001.03.0.00 1
(FINISH) LOOSE
M.B.CAP (FWE) NOT SUPPLIED
6 03.001.23.0.00 1
16.99 DIA.DOWEL HOLE LOOSE
M.B.CAP (KHD) NOT SUPPLIED
7 03.001.24.0.00 2
16.99DIA DOWEL HOLES LOOSE
NOT SUPPLIED
8 4H.001.02.0.00 BEARING CAP(GEAR END)(FINISH) 1
LOOSE

18
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1

42
5
29
12 30
14 25
26 28 27
24

13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOLT FOR MB CAP
9 03.001.22.0.00 8
(HEX HEAD) M14X2X128
10 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 8
11 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 8
12 F6.007.34.0.00 SEALING CAP 5
13 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
14 4H.001.05.0.00 SEALING CAP 2
CRANK SHAFT PLUG - NOT
*15 34.003.07.0.00 2
ALUMINIUM ILLUSTARTED
16 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
PRECOATED PLUG
17 34.001.35.0.00 1
(FOR OIL GALLERY)
18 50.508.08.000. COPPER WASHER (10X16) 1
NOT
*19 50.610.10.000. CORE PLUG 1 ILLUSTARTED
20 02.037.04.0.00 DIPSTICK GUIDE 1
21 03.001.04.0.00 CAM BUSH 1
22 04.001.08.0.00 PRECOATED SCREW PLUG 1
23 50.508.18.000. COPPER WASHER (20X24) 1

19
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1

42
5
29
12 30
14 25
26 28 27
24

13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

24 03.001.07.0.00 SLOTTED PIN 4
25 50.610.12.000. CORE PLUG 4
26 50.508.10.000. COPPER WASHER (12X18) 4
27 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
28 4H.001.14.0.00 1
PLATE
29 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
30 50.506.08.000. PLAIN MACHINED WASHER - M8 3
CONSISTING
OF SR. NO. 32
*31 02.001.07.0.00 MAIN BRG TOP & BOTTOM 4 REFER TO SET
OF BEARINGS
INDEX PAGE
32 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISTING
THRUST RING PAIR-DRIVE
*33 03.001.18.0.00 1 OF SR. NO. 34,
END,102 DIA) 35

20
TITLE: - CRANKCASE (VAVE) GROUP: - 3H.001.1

42
5
29
12 30
14 25
26 28 27
24

13 22
43 23
44 21 40 41
17 39
20 34
32
37
11 35
16 32
10 38 6
18 7
9 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

34 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
35 03.001.21.0.00 1
END,BOTTOM)
CONSISTING
*36 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 OF SR NO. 37,
38
37 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF
38 B2.005.19.0.00 1
(G.E.-BOTTOM)
39 50.602.14.000. PLUG (M14X1.5) 1
40 50.508.12.000. COPPER WASHER (14X20) 1
41 50.401.08.014. DOWEL 2
42 50.540.09.016. SPRING DOWEL PIN 2
ADAPTOR FOR L.O. PRESSURE
43 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
44 50.508.08.000. COPPER WASHER (10X16) 1

21
TITLE: - CYLINDER HEAD GROUP: - 3H.009.1

23 24 33
31 19
30 22
28 26
21
17 31 12

15
16 10
27 11
20 9
25
13

29 4
8
32 6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.009.30.0.00 CYL. HEAD WITH CORE PLUGS 1 OF SR. NO.-
2, 17 TO 28
CONSISTING
CYL. HEAD WITH VALVE GUIDE &
*2 3H.009.20.0.00 1 OF SR. NO.-
VALVE SEAT INSERTS 3, 12 TO 14
CONSISTING
CYLINDER HEAD ASSLY.-
*3 3H.009.10.0.00 1 OF SR. NO.-
(COMPLETE) 4 , 9 TO 11
CONSISTING
OF SR. NO. 5
4 3H.009.01.0.00 CYLINDER HEAD (Finish) 1 TO 8
NOT SUPPLIED
LOOSE
5 50.010.08.120. STUD - M8X1.25X120 - 8.8 5
STUD - M8 X1.25 X 65 MM - 8.8
6 50.010.08.065. 1
GRADE
7 50.505.08.000. SPRING WASHER - M8 6
8 50.006.08.000. NUT- M8X1.25 - GR.8 6
9 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 3

22
TITLE: - CYLINDER HEAD GROUP: - 3H.009.1

23 24 33
31 19
30 22
28 26
21
17 31 12

15
16 10
27 11
20 9
25
13

29 4
8
32 6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANK SHAFT PLUG -
10 34.003.07.0.00 4
ALUMINIUM
11 34.003.08.0.00 WASHER FOR ALU.PLUG. 4
VALVE SEAT INSERT
12 4H.007.03.9.00 3
(INLET)(SEMIFINISH)
13 4H.007.04.9.00 VALVE SEAT INSERT (EXHAUST) 3
CONSISTING
ASSEMBLY OF SEMIFINISH VALVE
*14 4H.007.38.0.00 6 OF SR. NO.-
GUIDE & SNAP RING 15 & 16
15 4H.007.02.9.00 VALVE GUIDE (SEMI-FINISH) 1
16 02.022.18.0.00 WIRE SNAP RING 1
17 06.631.02.0.00 VALVE SEAL 6
CONSISTING
*18 4H.007.40.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.-
19 & 20
19 4H.007.05.0.00 INLET VALVE. 3
20 4H.007.06.0.00 EXHAUST VALVE. 3
21 34.013.13.0.00 CUP FOR VALVE SPRING. 6
22 02.022.13.0.00 VALVE SPRING 6
23 02.022.11.0.00 VALVE CUP 6

23
TITLE: - CYLINDER HEAD GROUP: - 3H.009.1

23 24 33
31 19
30 22
28 26
21
17 31 12

15
16 10
27 11
20 9
25
13

29 4
8
32 6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

24 02.022.12.0.00 VALVE COLLET 12
25 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 1
26 50.010.10.050. STUD - M10X1.5X50 - 8.8 3
27 4H.007.08.0.00 BUTTON FOR INJECTOR YOKE. 3
28 50.010.10.070. STUD - M10X1.5X70 - 8.8 3
29 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 1
30 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 14
31 50.506.10.000. PLAIN MACHINED WASHER - M10 6
32 3H.009.06.0.00 GASKET FOR CYL.HEAD (1.22 MM) 1
33 50.006.10.000. NUT - M10X1.5 - GR.8 6

24
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.008.10.0.00 CYLINDER WITH `O’ RING 1 OF SR. NO.-
2 TO 4
CYLINDER LINER (105mm DIA.)A- NOT SUPPLIED
2 2H.008.01.0.00 1
GROUP LOOSE
3 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
4 2H.008.11.0.00 1
(VITON MATERIAL)

25
TITLE:- DELIVERY BODY GROUP:- 2H.013

7 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO.
2, 6 & 7
2 2H.013.01.0.00 DELIVERY BODY 1
3 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
4 50.506.08.000 PLAIN MACHINED WASHER - M8 3
5 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
6 2H.014.01.0.00 DELIVERY TUBE 1
7 2H.014.02.0.00 ‘O’ RING (FOR DELIVERY TUBE) 2

26
TITLE :- DIP STICK GROUP :- 3H.024

1
.00
0.0
6.1
.03
03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.024.10.0.00 DIPSTICK ASSLY. 1
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5,21515 OR 21511)

27
TITLE: - ENGINE MTG. FOOT
GROUP: - 2H.124
FOR PACKING PURPOSE

1 2

4 4
3 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT
1 2H.124.03.0.00 1
(GEAR END,FUEL PUMP SIDE)
CRANKCASE FOOT(GEAR
2 2H.124.04.0.00 1
END,STARTER SIDE)
3 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 4
4 50.506.12.000. PLAIN MACHINED WASHER - M12 4
5 50.006.12.000. NUT - M12X1.75 - GR.8.8 2

28
TITLE: - ENGINE MOUNTING FOOT (225 HT.) GROUP: - 4H.228

4
4 5
3

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT
1 4H.228.01.0.00 1
(F P SIDE 225 HT.)
CRANKCASE FOOT
2 4H.228.02.0.00 1
(STARTER SIDE 225 HT.)
3 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 4
HARD WASHER
4 02.005.04.0.00 4
(13 I.D X 21O.D X 1.5 TH)
5 2H.124.05.0.00 SUPPORT FOR MOUNTING FOOT 2

29
TITLE: - ENGINE WIRING HARNESS
GROUP: - 3H.577.8
FOR 3R CPCB ENGINE

D6
WATER TEMP.
SWITCH D7
D4 LOP SWITCH
SIGNAL
FUEL LEVEL
SENSOR D8
LOP SWITCH

E
ID
SUPPLY

NE 1
LS
D
D9
PA ENGINE CONTROL
UNIT
D11
BODY D10
EARTHING STOP SOLENOID

1 ST D3
AR
5 TE
R

3 8
4

R
TO
ER D2
NA
7

T
AL
9

12 13 2 10
15 14
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.577.80.0.PR
2 3H.577.02.0.PR
3 50.506.08.000.
4 50.003.08.025.
5 34.151.03.0.00
6 3H.905.01.0.00
7 22.118.01.0.00
8 3H.905.03.0.00
9 3H.905.02.0.00
10 3H.905.04.0.00
11 3H.905.05.0.00
12 50.003.10.020.
13 50.003.12.020.
ENGINE WIRING HARNESS
1
ASSEMBLY FOR 3R CPCB GENSET
WITH KG 934 UNIT(BACK SIDE
PANEL) WITH ETP COMPONENTS
NOT
IOPS MODUL 1 ILLUSTRATED
PLAIN MACHINED WASHER - M8 12
SET SCREW - M8X1.25X25 - 8.8 4
CLIP FOR FLEXIBLE PIPE WITH
6
SLEEVE
RUBBER SLEEVE 16 DIA 2
RUBBER SLEEVE(12DIA) 1
RUBBER SLIVE 27 DIA 2
CLIP 25 DIA FOR FLEXIBLE PIPE 1
CLIP 20 DIA FOR FLEXIBLE PIPE 3
RUBBER SLEEVE FOR
1
TEMP.SWITCH / SENSOR
SET SCREW - M10X1.5X20 - 8.8 1
SET SCREW - M12X1.75X20 - 8.8 1

30
TITLE: - ENGINE WIRING HARNESS
GROUP: - 3H.577.8
FOR 3R CPCB ENGINE

D6
WATER TEMP.
SWITCH D7
D4 LOP SWITCH
SIGNAL
FUEL LEVEL
SENSOR D8
LOP SWITCH

E
ID
SUPPLY

NE 1
LS
D
D9
PA ENGINE CONTROL
UNIT
D11
BODY D10
EARTHING STOP SOLENOID

1 ST D3
AR
5 TE
R

3 8
4

R
TO
ER D2
NA
7

T
AL
9

12 13 2 10
15 14
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.548.12.000. SPL. PLAIN WASHER - M12 1
15 50.506.10.000. PLAIN MACHINED WASHER - M10 1

31
TITLE :- EXHAUST MANIFOLD GROUP :- 3H.016

5
9
6

1
2

7
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.016.04.0.00 EXHAUST MANIFOLD 1
GASKET FOR EXHAUST
2 P2.106.01.0.00 3
MANIFOLD
3 50.010.10.030. STUD - M10X1.5X30 - 8.8 4
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4
GASKET (FOR EXHAUST
5 4H.035.03.0.00 1
ADAPTOR)
STAINLESS STEEL NUT M10
6 50.080.10.000. 4
AISI-304
7 4H.107.02.0.00 SPACER(FOR EXT.MANIFOLD) 6
SOCKET HEAD SCREW -
8 50.011.08.075. 6
M8X1.25X75 - 8.8
ADAPTOR FOR EXHAUST
9 3H.016.02.0.00 1
SILENCER

32
TITLE: -FLYWHEEL (COST REDUCTION
GROUP: - 4H.1171
FOR PG APPLICATION)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLYWHEEL ASSEMBLY CONSISTING
*1 4H.1171.10.0.00 (COST REDUCTION FOR PG 1 OF SR. NO.
APPLICATION) 2&3
FLYWHEEL
NOT SUPPLIED
2 4H.1171.01.0.00 (COST REDUCTION FOR PG 1 LOOSE
APPLICATION)
3 03.035.02.0.00 STARTER RING HA 1
BOLT FOR FLYWHEEL
4 03.035.03.0.00 10
(M10X35 LONG)

33
TITLE: -FLYWHEEL HOUSING SAE-3 GROUP: -4H.1183

4
3 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1183.01.0.00 FLYWHEEL HOUSING SAE-3 1
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
3 50.052.10.030. SET BOLT-M10X30-10.9 8
4 02.024.09.0.00 WASHER 8
5 4H.038.02.0.00 FLANG FOR STARTER. 1

34
TITLE: - FUEL FILTER AND MOUNTING GROUP: - 3H.241.1

4 5

8
6

6
8
9

7
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL FILTER 0.6 ltrs. SINGLE BOWL
1 03.922.40.0.00 1
SPIN ON (MICO NO. : F 002 H20 130)
FUEL PIPE FEED PUMP TO FUEL
2 3H.241.03.0.00 1
FILTER
3 3H.241.04.0.00 FUEL PIPE FUEL FILTER TO FIP 1
BRACKET FOR FUEL FILTER
4 3H.972.02.0.00 1
MOUNTING
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
6 50.506.10.000. PLAIN MACHINED WASHER - M10 4
7 50.504.04.0.00 BANJO BOLT - M14X1.5 2
8 50.508.12.0.00 COPPER WASHER (14X20) 4
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2

35
TITLE: - FUEL INJECTION PIPE GROUP: - 3H.011

5
2
6
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.011.10.0.00 H.P.PIPE ASSLY. (WITH PIPE CLIP) 1 OF SR.NO.
2 TO 8
NOT SUPPLIED
2 3H.011.20.0.00 H.P.PIPE ASSLY CYLINDER NO.1 1 LOOSE
NOT SUPPLIED
3 3H.011.30.0.00 H.P.PIPE ASSLY CYLINDER NO.2 1 LOOSE
NOT SUPPLIED
4 3H.011.40.0.00 H.P.PIPE ASSLY CYLINDER NO.3 1 LOOSE
5 50.541.02.000 PIPE CLIP. (FOR 3 PIPES) 2
6 02.036.03.0.00 RUBBER SLEEVE 3
7 50.003.06.012 SET SCREW - M6X1X12 - 8.8 1
8 50.006.06.000 NUT - M6X1 - GR.8 1

36
TITLE: - FUEL INJECTION PUMP FOR 3R1040PG
(MICO NO. E 040 1625 00) WITH FIX GROUP: - 3H.405
SPEED BRACKET

11 8

7 15 17 13
10 9 14

12

16
3

4
15
2
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL INJECTION PUMP FOR
1 3H.171.10.0.00 3R1040PG (MICO NO. 1
F 002 AOZ 391)
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
3 4H.006.01.0.00 L.O.SUPPLY HOSE (FIP) 1
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000. COPPER WASHER (10X14) 4
BANJO BOLT WITH STRAINER
6 34.016.15.0.00 1
(2 443 456 900)
7 50.504.04.000. BANJO BOLT - M14X1.5 2
BRACKET FOR ENGINE SPEED
8 4H.122.06.0.00 1
ADJUSTMENT FOR 2R AND 3R1040
BAR FOR ENGINE SPEED
9 4H.122.07.0.00 1
ADJUSTMENT FOR 2R AND 3R 1040
10 03.065.04.0.00 KNURLED NUT 2
11 03.065.05.0.00 SPHERICAL WASHER 2

37
TITLE: - FUEL INJECTION PUMP FOR 3R1040PG
(MICO NO. E 040 1625 00) WITH FIX GROUP: - 3H.405
SPEED BRACKET

11 8

7 15 17 13
10 9 14

12

16
3

4
15
2
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

O RING - DIPSTICK
12 03.036.01.0.00 2
(2X5, 21515 OR 21511)
13 50.003.06.015. SET SCREW - M6X1X15 - 8.8 2
14 50.036.03.001. SPLIT COTTER PIN - 1/16"X1/2" 1
15 50.508.12.000. COPPER WASHER (14X20) 6
16 50.506.08.000. PLAIN MACHINED WASHER - M8 3
17 50.006.06.000. NUT - M6X1 - GR.8.8 1

38
TITLE: -FUEL INJECTION PUMP (PG STAGE II) GROUP: -3H.032.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 10.027.02.0.00 LEAD SEAL (5945010300) 1
2 10.027.03.0.00 SEALING WIRE (5945010600) 1

39
TITLE: - FUEL LEVEL SENSOR 110MM
GROUP: - 2H.850.14
HEIGHT (PRICOL C20 5289)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL LEVEL SENSOR 110MM
1 2H.850.14.0.00 1
HEIGHT(PRICOL C20 5289)

40
TITLE: - FUEL PIPES FOR 2R GROUP: - 2H.712.1

2 4
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.486.05.0.00 ADAPTOR M14 X M16 U 3
2 50.508.12.000. COPPER WASHER (14X20) 2
FUEL INLET PIPE (20 & 25 KVA
3 3H.181.01.0.00 TRAILER MOUNTED GENSET) 1
LENGTH 750 MM
FUEL PIPE (RETURN) M12x1.5
4 3H.181.05.0.00 1
MALE PLUG x M16x1.5UNION

41
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.011.01.0.00 FUEL PUMP GEAR (FINISH) 1
HUB FOR FUEL PUMP GEAR
2 2H.011.02.0.00 1
(FINISH)
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR 3

42
TITLE: - GEAR CASING (MACINING) GROUP: - 3H.962

17 7
4
6 8
21
3 26
27 2
18 13
12
19
14
5 11 9

20 1
23
16
20 20 15 20
24 22 10
25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.962.01.0.00 GEAR CASINING (MACHINING) 1
PRECOATED STUD
2 03.001.12.0.00 4
(FOR FUEL PUMP MOUNTING)
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
4 50.006.10.000. NUT - M10X1.5 - GR.8 4
5 34.001.23.0.00 DOWEL FOR GEAR CASING 2
SEALING WASHER
6 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
7 F6.040.04.0.00 OIL FILLER CAP 1
8 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
9 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
10 4H.1190.02.0.00 COVER FOR FUEL PUMP GEAR 1
11 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1
12 03.014.07.0.00 CUP FOR SPRING 1
13 03.014.06.0.00 SPRING FOR CUP 1
14 50.508.27.000. COPPER WASHER (24X29) 1
PRECOATED CORE PLUG (FOR
15 34.001.36.0.00 1
MAIN OIL GALLERY FWE SIDE)

43
TITLE: - GEAR CASING (MACINING) GROUP: - 3H.962

17 7
4
6 8
21
3 26
27 2
18 13
12
19
14
5 11 9

20 1
23
16
20 20 15 20
24 22 10
25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

16 50.508.17.000. COPPER WASHER (18X24) 1
COVER FOR CAM SHAFT BORE ON
17 4H.1235.02.0.00 1
GEAR CASING
18 4H.1235.07.0.00 TIMING POINTER PG 1
19 4H.358.12.0.00 OIL DEFLECTOR PLATE 1
20 50.506.08.000. PLAIN MACHINED WASHER - M8 19
21 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 7
22 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
23 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 4
24 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
25 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 2
SOCKET HEAD SCREW -
26 50.011.08.075. 1
M8X1.25X75 - 8.8
COUNTER SUNK SOCKET HEAD
27 06.010.01.0.00 1
SCREW.

44
TITLE: - HOSE FOR PVC PIPE GROUP: - 2H.277.21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.277.21.0.PR HOSE FOR PVC PIPE 1

45
TITLE: - HOSES FOR 3H.415.10.0.00 AIR
GROUP: - 47.415.4
CLEANER ASSEMBLY (RB22/RB33)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.404.02.0.00 HOSE FOR AIR CLEANER 1
JUPITER T -BOLT CLAMP
2 F6.377.16.0.00 2
S/F 83MM O.D

46
TITLE: - INJECTOR & INJECTOR MOUNTING
GROUP: - 4H.1501
R1040NA (CMVR STAGE-II)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

INJECTOR WITH DLLA..S NOZZLE
1 4H.933.02.0.00 1
(E 080 1371 00) CMVR STAGE-II
2 2H.023.01.0.00 INJECTOR YOKE. 1
3 3H.009.11.0.00 O RING FOR NOZZLE 1
4 02.035.08.0.00 BUSH FOR INJECTOR 1

47
TITLE: - INLET MANIFOLD GROUP: - 3H.185…EXP

3
1

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

AIR INLET MANIFOLD FOR
1 3H.185.01.0.00 1
SHANTI (ALUMINIUM)
2 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 3
3 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
4 50.056.02.000. HEADLESS PIPE PLUG 1/8"-27 NPTF 1
5 04.001.08.0.00 PRECOATED SCREW PLUG 1
6 50.508.18.000. COPPER WASHER (20X24) 1
7 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 1

48
TITLE: -INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1
BUSH OF SR. NO. 2, 3
NOT SUPPLIED
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
LOOSE
BUSH FOR INTERMEDIATE
3 2H.004.02.9.00 1
GEAR(S/F)
SUPPORT FOR INTERMEDIATE
4 2H.004.11.0.00 1
GEAR
RETAINING PLATE
5 2H.004.04.0.00 1
(FOR INT.GEAR)
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3

49
TITLE: - JUPITER T -BOLT CLAMP S/F
GROUP: - F6.377.16
83MM O.D

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JUPITER T -BOLT CLAMP
1 F6.377.16.0.00 1
S/F 83MM O.D

50
TITLE :- K LUB OIL GROUP :- 4H.559.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT
*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 1
ILLUSTRATED

51
TITLE: - KIT GROUP (S/F CANOPY) VAVE GROUP: - 3H.937.1

1 2 3 4 6

TM

KIRLOSKAR
GREEN
POWER IDEAS

1800 233 3344

7 8 9 10 11 12

TM

KIRLOSKAR
GREEN
POWER IDEAS

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 06.597.88.0.00 LEFT HAND HINGE 6
LEFT HAND LOCK WITH CATCHER
2 06.597.94.0.00 1
(UPTO 82.5 KVA)
3 06.598.06.0.00 RIGHT HAND HINGE 4
RIGHT HAND LOCK WITH
4 06.598.05.0.00 2
CATCHER (UPTO 82.5 KVA)
SET OF STICKERS FOR WATER CONSISTING
*5 2H.181.30.0.00 COOLED ENGINES 1 OF SR. NO. 6
(UPTO 30 KVA - 2R/3R ) TO 35
STICKER FOR KGPI LOGO FOR
6 2H.075.17.0.00 2
CANOPY (435.2x394.4 MM)
7 2H.075.13.0.00 KGPI LOGO GREEN BAND 2
8 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
9 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
ELECTRICAL SHOCK
10 2H.181.05.0.00 1
(STICKER WORD)
STICKER FOR "ROUTINE CHECK
11 2H.181.06.0.00 1
POINT"
12 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4

52
TITLE: - KIT GROUP (S/F CANOPY) VAVE GROUP: - 3H.937.1

13 14 15 16 17 18

19 20 21 22 23

24 25 26 27

! !

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
14 2H.181.09.0.00 STICKER FOR "BREATHER" 1
15 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1
16 2H.181.12.0.00 STICKER FOR "DO'S AND DON'TS" 1
17 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
18 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
19 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1
20 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1
21 2H.181.19.0.00 STICKER FOR "COOLANT FILL" 1
22 2H.181.22.0.00 FUEL SUCTION (STICKER WORD) 1
23 2H.181.23.0.00 FUEL RETURN (STICKER WORD) 1
STICKER FOR LIFTING
24 2H.181.24.0.00 1
INSTRUCTION
STICKER FOR LIFTING
25 2H.181.25.0.00 1
INSTRUCTION
26 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
27 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1

53
TITLE: - KIT GROUP (S/F CANOPY) VAVE GROUP: - 3H.937.1

28 29 30 31 32

33 34 35 36

Call Kirloskar
Service Helpline at

between 8 am to 8 pm x 7 days.
1800 - 233 3344
(Toll-free from BSNL, MTNL)
& 020-6608 4608
(other than BSNL, MTNL)

37

38

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

28 38.065.06.0.00 STICKER FOR "DIESEL'' 1
29 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
30 38.065.09.0.00 STICKER FOR "WATER DRAIN'' 1
31 38.065.13.0.00 STICKER FOR "EARTHING" 1
32 38.065.70.0.00 STICKER FOR "BATTERY" 1
33 38.065.71.0.00 WARNING STICKER 1
34 38.065.74.0.00 DANGER STICKER 1
35 2H.075.08.0.00 TOLL FREE STICKER 1
RAD WATER FILL CAP WITH
36 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY
37 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 6
38 50.506.05.000. PLAIN MACHINED WASHER - M5 6

54
TITLE: - KIT GROUP FOR 3R1040 CPCB
GROUP: - 3H.230.4
CANOPY ENGINE

11 12
3
1
10 8

9
4
14
15
3
2

6
5
16
7 17
13
18
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

EXPANSION BELOOW FOR
1 3H.223.05.0.00 1
3R -VAVE GENSET (290MM)
DRAIN PIPE FOR LUB OIL SUMP
2 3H.219.03.0.00 FOR 6R1080T,6R1080TA 1
WITH LENGTH 640MM
3 50.508.17.000. COPPER WASHER (18X24) 2
4 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
5 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
6 50.006.06.000. NUT - M6X1 - GR.8.8 2
7 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 2
8 3H.153.11.0.00 DRAIN COCK 1
9 3H.153.12.0.00 ADAPTOR WITH HOSE TAIL 1
10 3H.147.09.0.00 ADAPTOR FOR LUB OIL DRAIN 1
11 50.504.06.0.00 BANJO BOLT - M18X1.5 1
12 50.519.03.0.00 WORM DRIVE HOSE CLIP (22 MM) 1
BREATHER HOSE FOR 3R-VAVE
13 3H.230.02.0.00 1
ENGINE
14 50.519.06.000. WORM DRIVE HOSE CLIP (30 MM) 2

55
TITLE: - KIT GROUP FOR 3R1040 CPCB
GROUP: - 3H.230.4
CANOPY ENGINE

11 12
3
1
10 8

9
4
14
15
3
2

6
5
16
7 17
13
18
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

15 46.256.05.0.00 SILENSER CLAMP 1
16 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 1
17 50.548.08.000. SPL.PLAIN M/CED WASHER 2
18 50.006.08.000. NUT- M8X1.25 - GR.8 1

56
TITLE: - KIT GROUP FOR CC GENSET.
GROUP: - 02.512.5
(FASTNERS.) FOR 3R VAVE

1 3

2 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER
2 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH )
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 8

57
TITLE: - L.O.HEADER (W/O OIL COOLER) GROUP: - 2H.964.1

14 10
11
10
12

6
5

3
8
7

10
4
9

13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.964.30.0.00 L.O.HEADER ASSLY (W/O COOLER) 1 OF SR. NO.-
2 ,9 TO 15
CONSISTING
HEADER SUB ASSLY
*2 2H.964.40.0.00 1 OF SR. NO.-
(WITH L.O. FILTER) 3 TO 8
HEADER (FOR SPIN ON FILTER)
3 2H.964.04.0.00 1
(WITHOUT COOLER)
4 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
PRECOATED PLUG (FOR OIL
5 34.001.35.0.00 1
GALLERY)
6 50.508.08.000. COPPER WASHER (10X16) 1
7 50.602.18.000. CORE PLUG 1
8 50.508.16.000. COPPER WASHER (18X22) 1
9 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
11 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 2
12 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 2
SPIN ON FILTER FOR
13 04.270.01.0.00 1
LUBRICATING OIL

58
TITLE: - L.O.HEADER (W/O OIL COOLER) GROUP: - 2H.964.1

14 10
11
10
12

6
5

3
8
7

10
4
9

13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 3H.007.15.0.00 JOINT FOR HEADER 1

59
TITLE :- LEAK OFF PIPE FOR 20 & 25 KVA GROUP :- 3H.151

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOZZLE LEAK OFF PIPE FOR
1 3H.151.10.0.00 1
KVA20/25
2 03.027.04.0.00 BANJO BOLT 3
3 50.508.05.000. COPPER WASHER (8X12) 6

60
TITLE :- LEVEL 1 GENSET CONTROLLER
GROUP :- 2H.831
MODEL KG934

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONNECTOR ASSEMBLY FOR
CONSIST OF
*1 2H.241.60.0.00 CONTROL PANEL WITH KG934 1
SR.NO.-2 TO 5
UNIT
6 PIN CONNECTOR MOLEX MAKE
NOT
*2 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1 ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) WITH 1 ILLUSTRATED
FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1 ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1
ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN
NOT
*6 4H.971.16.0.00 (MALE CONNECTOR FEMALE 1
ILLUSTRATED
PINS)

61
TITLE :- LEVEL 1 GENSET CONTROLLER
GROUP :- 2H.831
MODEL KG934

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUGS SUITABLE FOR ALL MOLEX NOT
*7 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*8 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED
GENERATOR CONTROL UNIT
9 2H.894.06.0.00 1
KG934 LEVEL -1

62
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170

1 3

2 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.170.01.0.00 LIFTING HOOK 2
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4

63
TITLE: - LOOSE ITEMS TO BE SUPPLIED WITH
GROUP: - 3H.282.8
2R ENGINE

2
3
4
5
9 10 6

12

7 10
11
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ANTIVIBRATION MTG.-
1 48.213.08.0.00 2
BOTTOM,RADIATOR.
2 3H.291.04.0.00 STAY FOR RADIATOR 2
3 6H.019.06.0.00 RUBBER BUSH 8
4 6H.019.07.0.00 BUSH STEEL 8
5 6H.019.08.0.00 SPECIAL WASHER 8
6 50.006.12.000. NUT - M12X1.75 - GR.8.8 8
HOSE FOR THERMOSTAT TO
7 3H.029.08.0.00 1
RADIATOR
HOSE FROM WATER PUMP IN TO
8 3H.282.04.0.00 1
RADIATOR OUT
9 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 2
10 49.097.01.0.00 WORM DRIVE HOSE CLIP 38X54 2
11 50.548.10.000. SPECIAL PLAIN WASHER - M10 4
12 50.006.10.000. NUT - M10X1.5 - GR.8.8 4

64
TITLE: - LUBE.OIL PUMP. GROUP: - 3H.005.2

26 19
14 25
21 12
20 13
15
26

24 11

3 8 23
9
16

17 10
6 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSIST. OF
*1 3H.005.70.0.00 LUB OIL PUMP SUB ASSEBLY 1 SR. NO. 2,18
21 TO 24
CONSIST. OF
*2 3H.005.95.0.00 LUB OIL PUMP ASSLY. 1 SR. NO. 3,4, & 7
NOT SUPPLIED
3 03.010.17.0.00 OUTER ROTOR 1 LOOSE
CONSIST. OF
*4 3H.005.40.0.00 ROTOR SUB ASSLY.(W/O KEY) 1 SR. NO. 5 & 6
NOT SUPPLIED
5 03.010.22.0.00 INNER ROTOR 1 LOOSE
NOT SUPPLIED
6 03.010.23.0.00 SHAFT FOR INNER ROTOR 1 LOOSE
CONSIST. OF
*7 3H.005.80.0.00 LUB OIL PUMP ASSEMBLY KIT 1 SR. NO. 8 TO 17
L.O.PUMP BODY (COMPACT NOT SUPPLIED
8 3H.005.01.0.00 1
VERSION)(FINISH) LOOSE
NOT SUPPLIED
9 06.010.02.0.00 COVER PLATE 1 LOOSE

65
TITLE: - LUBE.OIL PUMP. GROUP: - 3H.005.2

26 19
14 25
21 12
20 13
15
26

24 11

3 8 23
9
16

17 10
6 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
10 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1
LOOSE
LUB.OIL PUMP DRIVING GEAR
11 3H.005.04.0.00 1
(FINISH)
12 03.010.26.0.00 SPRING (FOR RELIEF VALVE) 1
13 03.010.13.0.00 RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
COUNTER SUNK SOCKET HEAD
17 06.010.01.0.00 3
SCREW.
SUB.ASSLY.OF L.O.PUMP CONSIST. OF
*18 3H.005.30.0.00 1
INT.GEAR AND BUSH. SR. NO. 19 & 20
INTERMEDIATE GEAR
19 3H.005.03.0.00 1
(FOR L.O.PUMP) (FINISH)
20 34.014.12.0.00 BUSH FOR LEVER 1
21 02.024.38.0.00 WASHER (ROCKER LEVER) 1
SHAFT FOR LUB OIL PUMP NOT SUPPLIED
22 4H.372.01.0.00 1
(INTERMEDIATE GEAR) LOOSE

66
TITLE: - LUBE.OIL PUMP. GROUP: - 3H.005

26 19
14 25
21 12
20 13
15
26

24 11

3 8 23
9
16

17 10
6 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

23 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
24 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
25 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
26 50.506.08.000. PLAIN MACHINED WASHER - M8 3

67
TITLE: - LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
GROUP: - 2H.092.6
(INDIA), 2 TERMINAL, BODY GROUND
WITH IMPORTED BOBBIN ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO
1 2H.092.11.0.00 SIEMENCE (INDIA), 2 TERMINAL, 1
BODY GROUND WITH IMPORTED
BOBBIN ASSEMBLY

68
TITLE: - MATTING FLANGES FOR CPCB SET
GROUP: - 2H.193.5
EXHAUST PIPING

1 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.154.04.0.00 SILENCER FLANGE VAVE 1
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
3 50.506.10.000. PLAIN MACHINED WASHER - M10 10
4 50.006.10.000. NUT - M10X1.5 - GR.8 6
5 6H.553.21.0.00 SILENCER CLAMP S/F 275 DIA 1

69
TITLE: - MICO STARTER 12VDC 2.7KW
GROUP: - 2H.301
SUITABLE FOR - 20 deg. C

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

MICO STARTER 12VDC 2.7KW
1 2H.301.01.0.00 1
SUITABLE FOR - 20 deg.
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3

70
TITLE: - OIL SEAL HOUSING (PG S/F SHEET
GROUP: - 2H.039
METAL SUMP)

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
2 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
4 50.506.08.000. PLAIN MACHINED WASHER - M8 10
5 03.007.06.0.00 OIL SEAL (115X140X16) CR MAKE 1

71
TITLE: - OIL SUMP (PRESSED) GROUP: - 03.829

5 4

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 2
1 03.829.30.0.00 LUB OIL SUMP (FLAT FACAE) 1 NOT SUPPLIED
LOOSE
CONSISTING
*2 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 2 OF SR. NO.
3&4
3 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
4 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
SOCKET HEAD SCREW -
5 50.011.08.016. 19
M8X1.25X16 - 8.8
WASHER
6 06.074.16.0.00 19
(SHEET METAL L.O.SUMP)

72
TITLE: - PISTON AND CONNECTING ROD
ASSEMBLY R1040NA (CPCB 'S' TYPE GROUP: - 4H.1502.1
INJECTOR)

13
15

9 17

14
10

16
5
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
PISTON & CON.ROD ASSEMBLY OF SR. NO.2
*1 4H.1502.50.0.00 R1040NA (CPCB 'S' TYPE 1
NOT SUPPLIED
INJECTOR) ASSEMBLY
CONSISTING
PISTON ASSEMBLY -COMPLETE
*2 4H.1502.10.0.00 1 OF SR. NO.
R1040NA (CMVER STAGE-II) 3 & 7,12,17
CONSISTING
PISTON WITH PIN AND CIRCLIP
*3 4H.1502.20.0.00 1 OF SR. NO.
R1040NA (CMVR STAGE-II) 4 TO 6
PISTON 105 DIA, B1 CAVITY FOR
NOT SUPPLIED
4 3H.106.08.0.00 CMVR STAGE II (SUPPLIER DWG 1 LOOSE
NO RD/PT/OT-H37)
5 34.025.24.0.00 PISTON PIN 1
6 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
CONSISTING
PISTON RING SET
*7 2H.009.55.0.00 1 OF SR. NO.
(SUITABLE FOR WT) 8 TO 10

73
TITLE: - PISTON AND CONNECTING ROD
ASSEMBLY R1040NA (CPCB 'S' TYPE GROUP: - 4H.1502.1
INJECTOR)

13
15

9 17

14
10

16
5
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

TOP RING 105DIA
NOT SUPPLIED
8 2H.009.07.0.00 (CHROME INLAID KEY STONE 1
LOOSE
RING FOR WT PISTONS)
NOT SUPPLIED
9 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1
LOOSE
OIL CONTROL RING 105 DIA
NOT SUPPLIED
10 2H.009.09.0.00 (CHROME CONFIRMABLE OIL 1
LOOSE
CONTROL RING FOR WT PISTONS)
CONSISTING
*11 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1
OF SR. NO.11
CONSISTING
CON ROD ASSEMBLY
*12 04.685.20.0.00 1 OF SR. NO.
(WITHOUT LE BEARING) 13 TO 16
CONNECTING ROD NOT SUPPLIED
13 04.685.01.0.00 1
(DREAM PROJECT) MACHINING LOOSE
14 04.692.03.0.00 CONNECTING ROD BOLT 2
15 02.021.03.9.00 SMALL END BUSH (S/F) 1

74
TITLE: - PISTON AND CONNECTING ROD
ASSEMBLY R1040NA (CPCB 'S' TYPE GROUP: - 4H.1502.1
INJECTOR)

13
15

9 17

14
10

16
5
4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

16 50.401.07.010. DOWEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
17 04.685.02.0.00 2
BEARING(NA) LOOSE

75
TITLE: - POLY V BELT GROUP: - 4H.1493

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1493.01.0.00 POLY V BELT 1

76
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

77
TITLE: - PVC PIPE FOR AIR CLEANER SUCTION GROUP: - 3H.415.07

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PVC PIPE FOR AIR CLEANER
1 3H.415.07.0.PR 1
SUCTION

78
TITLE :- RADIATOR FAN (430 DIA, PUSHER) GROUP :- 4H.083.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 48.212.01.0.00 RADIATOR FAN 17"DIA - PUSHER 1

79
TITLE: - RADIATOR FAN MTG. GROUP: - 4H.083.7

4
3
2

6 5

7
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 47.051.01.0.00 SPACER FOR FAN 1
2 50.010.08.035. STUD - M8X1.25X35 - 8.8 4
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
5 50.540.09.016. SPRING DOWEL PIN 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.505.08.000. SPRING WASHER - M8 4

80
TITLE: - RADIATOR WATER DRAIN
GROUP: - 3H.153.21
CONNECTION

6 3

5 3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ADAPTOR FOR DRAIN COCK
1 3H.153.02.0.00 1
(1/2" BSP MAIL)
RADIATOR DRAIN PIPE
2 3H.153.01.0.00 1
(1200MM LENGTH)
SPRING BAND CLIP
3 2H.112.01.0.00 2
(KLIPCO/ NOMINAL DIA. 10 )
4 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1
5 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
6 50.506.14.000. PLAIN MACHINED WASHER - M14 2

81
TITLE: - RESIDENTIAL SILENCER FOR 15KVA GROUP: - 2H.188.10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RESIDENTIAL SILENCER FOR
1 2H.188.10.0.00 1
15KVA

82
TITLE: -ROCKER COVER GROUP: - 3H.190.2

8 6
9
7
10

2
10

11

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.190.10.0.00 ROCKER COVER ASSEMBLY 1 OF SR. NO.-
2 TO 7
2 3H.190.01.0.00 ROCKER COVER 1
3 4H.139.02.0.00 DEFLECTOR PLATE 1
P K DRIVE SCREW 1/8"X3/8"
4 10.046.02.0.00 4
(RIVET)
5 3H.049.30.0.00 BREATHER TUBE ASSEMBLY 1
6 50.002.08.016. SET BOLT - M8X1.25X16 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 3
9 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
11 3H.014.11.0.00 JOINT FOR ROCKER COVER 1

83
TITLE: - SENSOR FOR TEMPERATURE GAUGE GROUP: - 46.065.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SENSOR UNIT
1 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)
2 50.508.11.000. COPPER WASHER (14X18) 1

84
TITLE: - STOP SOLENOID (12V, ENERGIES
GROUP: - 4H.150.4
TO STOP) SINGLE COIL

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.150.01.0.00 STOP SOLENOID WITH iSSC 1

85
TITLE: - SUCTION TUBE GROUP: - 3H.006

5
2

8 7 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.006.20.0.00 SUCTION TUBE 1
OF SR. NO.-2
CONSISTING
2 3H.006.10.0.00 ASSEMBLY OF SUCTION TUBE 1 OF SR. NO.-
3 TO 8
3 03.011.04.0.00 CLIP FOR PIPE 2
4 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 2
5 50.506.08.000 PLAIN MACHINED WASHER - M8 2
6 50.003.06.012 SET SCREW - M6X1X12 - 8.8 2
7 50.539.10.000 LOCK WASHER 2
8 50.006.06.000 NUT - M6X1 - GR.8 2

86
TITLE: - T BOLT CLAMP KLIPCO TB72/JUPITOR
GROUP: - 06.376.03
(79 TO 87 DIA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

T BOLT CLAMP KLIPCO
1 06.376.03.0.00 1
TB72/JUPITOR (79 TO 87 DIA)

87
TITLE: - THERMOSTAT AND MOUNTING (RH) GROUP: - 3H.061.3

3 11
14 12
4
10
2
14

8 5

9 9

6 13
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.061.60.0.00 THERMOSTAT ASSEMBLY (RH) 1 OF SR. NO. 2
TO 10
THERMOSTAT HOUSING M14 TAP
2 4H.053.01.0.00 1
BOTH SIDES
THERMOSTAT ELEMENT
3 39.040.09.0.00 1
(74 DEG) - WTIL NO.DEV358
4 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
THERMOSTAT COVER-
HORIZONTAL OUTLET POINTING
5 47.025.03.0.00 1
TOWARDS RIGHTS SIDE VIEWING
TOWARDS RAIDATOR
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1
11 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 4
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

88
TITLE: - THERMOSTAT AND MOUNTING (RH) GROUP: - 3H.061.3

3 11
14 12
4
10
2
14

8 5

9 9

6 13
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR THERMOSTAT
13 4H.053.11.0.00 1
HOUSING
14 47.542.02.0.00 STEPLESS EAR CLAMP 2

89
TITLE: - THERMOSTAT PLUG GROUP: - 46.260.8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.602.14.000. PLUG (M14X1.5) 1
2 50.508.11.0.00 COPPER WASHER (14X18) 1

90
TITLE: - VALVE ROCKER ASSLY. GROUP: - 3H.010

15 8
16
22
20 7
19 9 15 6
12 16
15

22
17
16

10
17
6 17
5
7 11 21
18
4 17
15
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
VALVE ROCKER ASSLY.
*1 3H.010.10.0.00 1 OF SR. NO. 2, 6
(COMPLETE) TO 13 & 21, 22
CONSISTING
VALVE ROCKER SHAFT SUB
*2 3H.010.20.0.00 1 OF SR. NO. 3
ASSLY. TO 5
3 3H.010.01.0.00 ROCKER SHAFT 1
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER (FOR ROCKER ARM) 2
E TYPE CIRCLIP-EXTERNAL
7 50.513.15.000. 2
(15 DIA.)
8 2H.022.03.0.00 SPRING FOR ROCKER SHAFT. 2
9 2H.022.01.0.00 ROCKER SUPPORT (FINISH)(FWE) 1
10 2H.022.06.0.00 OIL METERING ORIFICE 1
11 2H.022.02.0.00 ROCKER SUPPORT (FINISH) 2
12 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2

91
TITLE: - VALVE ROCKER ASSLY. GROUP: - 3H.010

15 8
16
22
20 7
19 9 15 6
12 16
15

22
17
16

10
17
6 17
5
7 11 21
18
4 17
15
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*13 02.024.20.0.00 VALVE ROCKER ASSLY 6 OF SR. NO. 14
& 17 TO 20
CONSISTING OF
ROCKER ARM SUB ASSEMBLY SR. NO. 15, 16
*14 02.024.23.0.00 1 NOT SUPPLIED
(WITH VR BUSH)
LOOSE
NOT SUPPLIED
15 02.024.11.0.00 ROCKER ARM 1
LOOSE
NOT SUPPLIED
16 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
17 02.024.15.0.00 V.R.TOE 1
LOOSE
18 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
19 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
20 02.024.14.0.00 OIL METERING SCREW 1
21 P2.010.03.0.00 WASHER FOR ROCKER ARM 6
22 F6.007.13.0.00 WASHER 3

92
TITLE: - WATER INLET AND OUTLET
CONNECTION FOR RADIATOR GROUP: - 3H.029.1
(STAGE 1)

1
7 3

4
7

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.029.02.0.00 PIPE (RADIATOR TO PUMP INLET) 1
HOSE WATER PUMP TO RADIATOR
2 4H.073.02.0.00 1
(45X45X80L)
LOWER CLAMP
3 3H.029.03.0.00 1
(FOR RADIATOR PIPE)
4 3H.029.04.0.00 TOP CLAMP (FOR RADIATOR PIPE) 1
5 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 2
7 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 2

93
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
5 50.506.10.000. PLAIN MACHINED WASHER - M10 5

94
TITLE: - WATER PUMP PULLEY FOR POLY
GROUP: - 4H.1483
V BELT 6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER PUMP PULLEY FOR POLY
1 4H.1483.11.0.00 1
V BELT (6 GROVE)

95
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (3H.3025)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 3H.401.47.0.00 SET OF JOINTS 1 OF SR. NO. 2
TO 16
*2 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
JOINT FOR FUEL PUMP
*3 34.016.12.0.00 1
(NON ASBESTOS)
*4 3H.007.15.0.00 JOINT FOR HEADER 1
*5 3H.009.06.0.00 GASKET FOR CYL.HEAD(1.22 MM) 1
*6 3H.014.11.0.00 JOINT FOR ROCKER COVER 1
*7 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 1
*8 3H.160.13.0.00 JOINT FOR EXHAUST SILENCER 2
JOINT FOR CAM BORE BLANKING
*9 4H.001.14.0.00 1
PLATE
*10 4H.035.03.0.00 GASKET FOR EXH.ADAPTOR (S.S) 1
JOINT FOR BEARING HOUSING
*11 4H.052.11.0.00 1
(282.5 CRS)
*12 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT FOR THERMOSTAT
*13 4H.053.11.0.00 1
HOUSING

96
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (3H.3025)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*14 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
*15 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
S.S. JOINT FOR EXHAUST
*16 P2.106.01.0.00 3
MANIFOLD
CONSISTING
*17 3H.401.70.0.00 SET OF WASHERS 1 OF SR. NO. 18
TO 28
*18 50.508.05.000. COPPER WASHER (8X12) 6
*19 50.508.07.000. COPPER WASHER (10X14) 4
*20 50.508.08.000. COPPER WASHER (10X16) 3
*21 50.508.10.000. COPPER WASHER (12X18) 4
*22 50.508.11.000. COPPER WASHER (14X18) 3
*23 50.508.12.000. COPPER WASHER (14X20) 13
*24 50.508.16.000. COPPER WASHER (18X22) 1
*25 50.508.17.000. COPPER WASHER (18X24) 3
*26 50.508.18.000. COPPER WASHER (20X24) 2
*27 50.508.27.000. COPPER WASHER (24X29) 1
SEALING WASHER (FOR OIL
*28 F6.040.01.0.00 1
FILLING CAP)

97
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (3H.3025)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*29 3H.401.19.0.00 SET OF `O'RINGS 1 OF SR. NO. 30
TO 37
*30 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
O RING - DIPSTICK
*31 03.036.01.0.00 3
(2X5,21515 OR 21511)
*32 03.922.41.0.00 SEALING RING FOR FUEL FILTER 1
*33 2H.008.07.0.00 O RING (FOR CYL.LINER) 6
O RING FOR CYLINDER LINER
*34 2H.008.11.0.00 3
(VITON MATERIAL)
*35 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
*36 3H.009.11.0.00 O RING FOR NOZZLE 3
*37 F6.024.47.0.00 O - RING FOR DRAIN PLUG 4

98
TITLE: - SET OF BEARINGS (HA 03 & 3H)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF MAIN BEARINGS
*1 M.073.4.00.003 MAIN BEARING HA STD. 1 (4 PAIRS) STD.
*2 M.073.4.00.013 MAIN BEARING HA 1 0.25mm U/S
*3 M.073.4.00.023 MAIN BEARING HA 1 0.50mm U/S
*4 M.073.4.00.033 MAIN BEARING HA 1 0.75mm U/S
*5 M.073.4.00.043 MAIN BEARING HA 1 1.00mm U/S
*6 M.073.4.00.053 MAIN BEARING HA 1 1.25mm U/S
*7 M.073.4.00.063 MAIN BEARING HA 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.073.4.00.003 CONROD BEARING HA STD. 1 (3 PAIRS) STD.
*9 B.073.4.00.013 CONROD BEARING HA 1 0.25mm U/S
*10 B.073.4.00.023 CONROD BEARING HA 1 0.50mm U/S
*11 B.073.4.00.033 CONROD BEARING HA 1 0.75mm U/S
*12 B.073.4.00.043 CONROD BEARING HA 1 1.00mm U/S
*13 B.073.4.00.053 CONROD BEARING HA 1 1.25mm U/S
*14 B.073.4.00.063 CONROD BEARING HA 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

99