Professional Documents
Culture Documents
Replaces: 2021-07-26
Control devices
HM, HS5 and EO series 1X
Americas
▶ The control devices for the axial piston variable pumps
A4VSO, A4VBO, A4VSG and A4CSG
▶ Open and closed circuits
Features Contents
▶ Electro-hydraulic control with proportional- and Type code for (A)A4VSO2
control valve Type code for A4VBO3
▶ Digital electro-hydraulic control systems with amplifier Type code for (A)A4VSG4
or on-board electronics and IntraWorks freely Type code for (A)A4CSG5
programmable operating software (HS5 and HS5E) HM1 / HM2 – Hydraulic control, quantity-dependent 6
▶ Control of swivel angle, pressure and torque HM2C – Customer solution with proportional valve,
limitation (HS5P) position transducer 12
▶ Control for speed variability with HS5 and HS5E. HS5(P) – electro-hydraulic control with control valve 16
▶ Mechanical Vg min and Vg max limitation HS5M – suitable for use under fluid 23
▶ Electric control for inside-reservoir installation under HS5V(P) – control with internal control pressure supply
fluid (HS5M, EO2M) for open circuit 27
▶ The special version and HS5V enable overcenter and HS5L(P) – internal control pressure supply 31
decompression via the pump. HS5E(P) – with integrated digital electronics (OBE) 34
▶ HS5(E)V, HS5(E)L with internal control pressure Electrical data of pilot control valve HS5E 38
supply as standard HS5EV(P) – control supply with integrated digital elec-
tronics (OBE) and internal control pressure supply 45
HS5EL(P) – internal control pressure supply 51
HS5(E)K / EO1K / EO2K – short circuit valve 53
HS5(E)Z(P) – Zero swivel function with (de-energized)
control valve for A4VSG and A4CSG 58
EO1 / EO2 – control with proportional valve 61
EO2M – Suitable for use under fluid 70
Project planning notes 74
Installation instructions 74
Safety instructions 75
Related documentation 76
01 02 03 04 05 06 07 08 09 10 11 12
A4VS(L) O / –
Hydraulic fluid
01 For details see data sheet 92050
Axial piston unit 40 71 125 180 250 355 500 750 1000
02 Swashplate design, variable SAE version ● ● ● ● ● ● – – – AA4VS
metric version – – – – – – ● ● ● A4VS(L)1)
Operating mode
03 Pump, open circuit (see data sheet 92050) O
Size (NG)
04 Geometric displacement (values see data sheet 92050) 40 71 125 180 250 355 500 750 1000
1) Charge pump (L) only available with NG 750 2) Operation with HF hydraulic fluids on request
01 02 03 04 05 06 07 08 09 10 11 12
O / –
Operating mode
03 Pump, open circuit O
Size (NG)
04 Geometric displacement (values see data sheet 92122) 71 125 250 450
Series
06 Series 1, index 0 ● – – – 10
Series 3, index 0 – ● ● ● 30
01 02 03 04 05 06 07 08 09 10 11 12 13 14
(A)A4VS G / –
Hydraulic fluid
01 For details see data sheet 92100
Axial piston unit 40 71 125 180 250 355 500 750 1000
02 Swashplate design, variable SAE version ● ● ● ● ● ● – – – AA4VS
metric version – – – – – – ● ● ● A4VS
Operating mode
03 Pump, closed circuit (see data sheet 92100) G
Size (NG)
04 Geometric displacement (values see data sheet 92100) 40 71 125 180 250 355 500 750 1000
01 02 03 04 05 06 07 08 09 10 11 12 14
(A)A4CS G / –
Operating mode
02 Pump, closed circuit (see data sheet 92105) G
Size (NG)
03 Geometric displacement (values see data sheet 92105) 250 355 500 750
The control HM1/2 sets the displacement of the pump Two versions are available:
depending on the control fluid quantity. Type Control pressure [psi (bar)] Sizes
This control is used for 2-point circuit or as a base device HM1 from 290 (20) 40, 71, 125 and 250
for controls with proportional valves (additional electric (see page 7)
feedback required), e.g. HS5, HS5E, E02, E01. HM2 from 725/1450/1800 40...1000 (see page 8)
(50/100/125)
Spring-centering HM2: To minimize the control fluid consumption,
The spring-centering of the stroking cylinder is standard. the stroking chambers are sealed in sizes 125 to 750.
It is used for setting and adjustment in the depressurized
neutral position, but without a defined reset during ▼ Flow direction in closed circuit
high-pressure operation.
Direction of rotation Swiveling range1)
Notes clockwise counter-clockwise
▶ The spring feedback in the controller and pump B to A A to B clockwise
control spring centering are no safety devices. A to B B to A counter-clockwise
The controller can stick in an undefined position
Overcenter with (A)A4VSO is available on request.
due to internal contamination (contaminated
hydraulic fluid, abrasion or residual contamination
▼ Flow direction in open circuit
from system components). As a result, the flow in
the axial piston unit will no longer respond correctly Direction of rotation Swiveling range1)
cw
Setting with (A)A4VSG and (A)A4CSG (closed circuit): ccw
▶ The Vg max stops are set on both sides to nominal
Vg max.
When ordering, please state other setting requests
in plain text.
B A
MB MA
X2 X1
B1 B MB
U S MS K1 K2 T R(L)
U X1 K3 K2 T R(L) X2
X2 X1 B1 B MB
B1 B MB
B A Ports
MB MA X1 Control pressure
X2 Control pressure
MX, MX1, MX2 Measuring ports control pressure
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2
Dimensions HM1/HM2
A5 Mounting face
in accordance with porting pattern
R(L)
DIN 24340 A6
A2
A4
B
X2
L R
15°0°15°
A1
X1
A3
R(L)
NG A1 A2 A3 A4 A5
40 11.65 (296) 5.35 (136) 0.94 (24) 4.02 (102) 9.76 (248) For detailed dimensions and technical data for the
71 13.07 (332) 6.18 (157) 1.10 (28) 4.72 (120) 10.90 (276) variable pump, see data sheet 92050 ((A)A4VSO) or
92100 ((A)A4VSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring X = Plugged (in normal operation)
devices and fittings.
Dimensions HM1/HM2
R(L)
A2
A4
R7/R4
T S
A5
R2
X2
R3
A3
L R
15°0°15°
A1
A3
R(L)
R6 X1
R5
NG A1 A2 A3 A4 A5
2)
125/180 5.83 (402) 7.52 (191) 2.64 (67) 7.34 (186.5) 9.88 (251) For detailed dimensions and technical data for the
250/3552) 19.09 (485) 9.37 (238) 2.80 (71) 9.17 (233) 12.24 (311) variable pump, see data sheet 92050 ((A)A4VSO),
92100 ((A)A4VSG) or 92105 ((A)A4CSG)
1) Depending on the application, momentary pressure peaks 3) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
2) Size 180 and 355 only with HM2
Dimensions HM2
A5
Mounting face
X1, X2 MX in accordance with porting pattern
DIN 24340 A6
MX1
A2
A4
R7/R4
T S
R2
R3
U MX2
X2
A3
A1
L R
15°0°15°
R(L)
X1
MX1
R6
R5
NG A1 A2 A3 A4 A5
500 21.58 (555) 11.14 (283) 1.97 (50) 10.79 (274) 15.28 (388) For detailed dimensions and technical data for the
750 24.80 (630) 12.60 (320) 1.97 (50) 11.97 (304) 16.54 (420) variable pump, see data sheet 92050 (A4VSO), 92100
1000 26.38 (670) 13.66 (347) 1.97 (50) 12.87 (327) 19.13 (486) (A4VSG) or 92105 (A4CSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring X = Plugged (in normal operation)
devices and fittings.
The HM2C customer solution provides the base unit, The axis module and the MLC for actuating the HM2C
sensors and actuators required for a control system. control are not included in the HM2C scope of delivery.
This means that a pump control system can be built up
by the end users themselves for electronic volume, Spring-centering
pressure and power control. Notice: No finished pump The spring-centering of the stroking cylinder is standard.
control electronics is available for the HM2C like for the It is used for setting and adjustment in the depressurized
HS5. The HM2C can be integrated freely in the control neutral position, but without a defined reset during
architecture of the plant operator machine with defined high-pressure operation.
standard interfaces. Notes
On the pump side, the base unit is equipped with: ▶ The spring feedback in the controller and pump
▶ A proportional valve (including integrated valve amplifier) control spring centering are no safety devices.
▶ Swivel angle sensor The controller can stick in an undefined position due
All components are already installed and piped up and to internal contamination (contaminated hydraulic
only have to be connected with the on-site control. fluid, abrasion or residual contamination from system
The HM2C control receives the setpoint value for the components). As a result, the flow in the axial piston
mounted proportional valve from the superordinate unit will no longer respond correctly to the operator's
control in the form of an electric current signal. specifications. Check whether the application on your
Component Designation Material machine requires additional safety measures to
number
bring the driven consumer to a safe position
Valve Sizes 40 to 180 R901438013
(immediate stop).
4WREE6V08-2X/G24K31/F1V-989
Data sheet 29061 To minimize the control fluid consumption, the stroking
Sizes 250 to 1000 R901377315 chambers are sealed in sizes 125 to 1000 and can be bled
4WREE6V16-2X/G24K31/F1V-989 via the ports R2 to R7.
Data sheet 29061
Swivel angle limitation
Swivel angle Standardized output signal Depending on
Minimum and maximum swivel angle limitation is
sensor 4 to 20 mA and 2 to 10 V the size
mechanically adjustable up to 50 % Vg max. For size 500,
The pump setting is recorded via the swivel angle sensor.
Vg min is adjustable up to 50 % Vg max and Vg max up to 70 %
These two parameters are therefore available to the
Vg max (75 % with A4VBO 450).
superordinate control.
Example applications: Notes
▶ The plant operator wants to retain his own machine Setting with (A)A4VSO (open circuit):
control and integrate the pump control in it. ▶ The Vg max stop is set to nominal Vg max as standard.
This type of customer-specific solution can be set up Please specify different values in your order
with the HM2C and the Motion Logic Control (MLC) ▶ The Vg min stop is set to nominal Vg= 0 gpm (0 l/min)
from Bosch Rexroth, for example. Together with with PHD = 290 psi (20 bar) as standard. Other values
a matching I/O axis module, a freely programmable should be specified when placing the order.
control is available to the user. When ordering, please state other setting requests in
plain text.
T P
T P
b a
a
b a
a b
b B A G
U
B A G
U
Mp
Sp
B1 B MB RKV MB2 P
P B1 B MB1
RKV MA
S
U S
U
U S MS M1 R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2
Dimensions HM2C
A3
SP RKV
P
A2
R7/R4
U
B
A4
R2
M2
R3
L R
15°0°15°
A1
R(L)
R6
M1
R5
NG A1 A2 A3 A4
125 15.80 (401) 12.00 (304) 13.80 (350) 12.20 (309) For detailed dimensions and technical data for the variable
250 19.10 (485) 13.50 (344) 16.20 (412) 14.60 (372) pump, see data sheet 92050 ((A)A4VSO), 92100 ((A)A4VSG) or
92105 ((A)A4CSG)
Dimensions HM2C
A3
RKV
R(L) P
MP
MB2
A2
A4
R7/R4
B
A5
R2
MA
R3 RKV
A6
R
15°0°15°
A1
L
R6
MB2
R5
A7
NG A1 A2 A3 A4 A5 A6 A7
500 21.90 14.30 20.50 10.80 15.30 1.97 15.40 For detailed dimensions and technical data for the
(555) (363) (520) (274) (388) (50) (392) variable pump, see data sheet 92050 (A4VSO),
92100 (A4VSG) or 92105 (A4CSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
For electric displacement and pressure control To minimize the control fluid consumption, the stroking
as well as torque limitation with VT-HPC-1-1X with chambers are sealed in sizes 125...1000 and can be bled
external control pressure supply via the ports R2 … R7.
The control HS5 sets the displacement of the pump with Swivel angle limitation
the mounted direct operated control valve proportional Minimum and maximum swivel angle limitation is
to the setpoint value. mechanically adjustable up to 50 % Vg max. For size 500,
The pump setting is reported by an inductive position Vg min is adjustable up to 50 % Vg max and Vg max up to 70 %
transducer. Vg max (75 % with A4VBO 450).
With HS5P, the mounted pressure transducer HM20 Notes
(see data sheet 30272) records the system pressure, Setting with (A)A4VSO (open circuit):
with (A)A4VSG and (A)A4CSG, each pressure side is ▶ The Vg max stop is set to nominal Vg max as standard.
assigned a pressure transducer. Please specify different values in your order
Together with the relevant control electronics VT-HPC-1-1X ▶ The Vg min stop is set to nominal Vg= 0 gpm (0 l/min)
and the operating software IndraWorks, the user has with PHD= 290 psi (20 bar) as standard. Other values
a precise and freely parameterizable control, which offers should be specified when placing the order.
a comfortable operating and diagnosis interface. Setting with (A)A4VSG and (A)A4CSG (closed circuit):
The digital control amplifier VT-HPC-1-1X for actuating the ▶ The Vg max stops are set on both sides to nominal Vg max.
HS5 control is not included in the scope of delivery,
When ordering, please state other setting requests in
please order separately in accordance with
plain text.
data sheet 30237.
To ensure the functional reliability for the
The programming of the digital control electronics takes
HS5(V)(L) control system, the operating fluid must have
place via the Ethernet interface of the IndraWorks
a min. cleanliness level of 18/16/13 as defined in ISO 4406.
operating software.
Machine and system dynamics must be optimized by the
Optional:
system operator using the pressure control function.
▶ HS5P with one (open circuit) or two (closed circuit)
Spring-centering
pressure transducer(s) for pressure control and
The spring-centering of the stroking cylinder is standard.
torque limitation
It is used for setting and adjustment in the depressurized
▶ Speed variation possible with SD card:
neutral position, but without a defined reset during
VT-SD-HPC-HS5n.
high-pressure operation.
For description, see data sheet 30237-Z.
Notes
▶ The spring feedback in the controller and pump
control spring centering are no safety devices.
The controller can stick in an undefined position
due to internal contamination (contaminated
hydraulic fluid, abrasion or residual contamination
from system components). As a result, the flow in the
axial piston unit will no longer respond correctly to
the operator's specifications. Check whether the
application on your machine requires additional
safety measures to bring the driven consumer to
a safe position (immediate stop).
p p
-α
α +α
1) Due to the permissible data of the proportional valve clockwise B to A Vg max clockwise
clockwise
2) With minimum control pressure counter-clockwise A to B
3) Pressure transducer value
counter- clockwise A to B Vg max counter-
4) See swivel angle indicator
clockwise counter-clockwise B to A clockwise
15° 0°15°
cw
ccw
2 T P 2
T P
b a
b a
b a
b a B A
B A
4 4
SP SP
B1 B MB RKV RKV
(5) P B1 B MB P
(5)
I S
P U I S
P U
3
3
1
1
U S MS K1 K2 T R(L)
U S MS K1 K2 T R(L)
2 T P 2
T P a
b a
b
b a
b a B A
B A
4 4
SP SP
B1 B MB RKV RKV
(5) P B1 B MB P
(5)
I S
P U I S
P U
3
3
1
1
U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2
U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2
B A T P
2
b a
b a
MB1 MA1 B A
4
MP
RKV P
E
MB2 MA2
I
P
(5) S
U
I
P
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2
NG Type
500 to 1000 4WRPH6CA40L-2X/G24Z4/V-855
3 Inductive position transducer
NG Type
500 to 1000 AWAX004D02
with round connector 4-pin M12 × 1
4 Intermediate plate
- The RKV port must be unloaded to the reservoir.
5 Only with HS5P: Pressure transducer HM20-2X/630-C-K35
(see data sheet 30272) with intermediate flange,
with A4VSG and A4CSG, each pressure side has
1 pressure transducer assigned and mounted
Ports
P Control pressure
SP Control pressure accumulator
RKV Control fluid return flow
M… Measuring ports control pressure
R2 … R7 Air bleeding the stroking chamber
Dimensions HS5(P)
▼ Size 40 and 71; example: AA4VSO HS5P with pressure transducer in B (clockwise rotation with; counter-clockwise without HM20)
With AA4VSO and A4VBO counter-clockwise and clockwise rotation, partly different components and dimensions.
With AA4VSG, the dimensions "L" apply for both directions of rotation.
3 2 3
2
4
With pressure transducer, position 5: 4
Intermediate flange with through
RKV
holes (dimensions dependent on NG)
1 1 RKV
A3L
for mounting bolts
A3
(for fastening threads, see relevant
pump data sheet)
A5L
A8
A8L
B A5 B
A10
A9
A6
A2
P
W ▼ Detail W counter-clockwise rotation
15°0°15°
LR
SP
Einschraubloch M33
A1
RKV
A2L
R(L) A10L
A9L
A6L
1.18
(30)
For detailed dimensions and technical data for the variable pump, see data sheets 92050 (AA4VSO), 92122(A4VBO) or 92100 (AA4VSG)
▼ Size 125 to 355, example AA4VSO HS5P with a pressure transducer on port B
With AA4VSO and A4VBO, the dimension A4 is different for clockwise and counter-clockwise rotation.
With AA4VSG and A4CSG, dimension A4R (clockwise) applies for both directions of rotation.
A7 to mounting face
A4 to mounting face
3 2
P
(SP)
With pressure transducer, position 5:
4
Intermediate flange with through holes
(dimensions dependent on NG) RKV
for mounting bolts 1
A3
(for fastening threads, see respective
pump data sheet)
A8
A5
Transport lock
M12 (x1.75)
(5) B
Detail W
Valve mounting with
SP
AA4VSG
RKV
AA4CSG
A2
W
15°0°15°
LR
Einschraubloch M33
A1
A6
A2
NG A1 A3 A4R A4L A5 A6 A7 A8
125/180 15.83 11.30 12.28 12.54 6.14 2.76 15.09 5.83 For detailed dimensions and technical data for the variable
(402) (286) (312) (318.5) (156) (70) (383) (148) pump, see data sheet 92050 (AA4VSO), 92122(A4VBO), 92100
(AA4VSG) or 92105 (AA4CSG)
250/355 19.09 12.70 14.72 14.98 7.56 2.76 17.52 7.24
(485) (322) (374) (380.5) (192) (70) (445) (184)
3
4 MP MB2
1
With pressure transducer, position 5:
Intermediate flange with through holes
A2
(dimensions dependent on NG) 2
A4
for mounting bolts B
(for fastening threads, see respective
R7/R4 Transport lock
pump data sheet)
M14 (x2)
(5)
A
A5 to mounting face
R3 R2 MA
Valve mounting with
A4VSG
A4CSG
A4VSO for clockwise rotation
RKV
A4VBO for clockwise rotation
A1
A6
LR
15 0 15
P
R(L)
Valve mounting with
A4VSO for counter-clockwise rotation
A4VBO for counter-clockwise rotation
30
R6 R5
A3 to mounting face
For key, see page 19 with counter-clockwise rotation A3 = A5
NG A1 A2 A3 A4 A5 A6
500 21.85 14.30 15.34 10.79 15.38 1.97 For detailed dimensions and technical data for the
(450 with A4VBO) (555) (363) (392) (274) (388) (50) variable pump, see data sheet 92050 (A4VSO),
92122 (A4VBO), 92100 (A4VSG) or 92105 (A4CSG)
750 24.80 15.80 16.69 11.97 16.54 1.97
(630) (402) (424) (304) (420) (50)
1000 26.38 16.90 19.29 12.97 19.13 1.97
(670) (429) (490) (327) (486) (50)
The variant HS5M corresponds to the HS5 design, ▼ Flow direction in closed circuit
but without proportional valve, but with pilot pressure Direction of rotation Swiveling range1)
ports X1 and X2. The proportional valve can be positioned clockwise counter-clockwise
separately in the system and piped up via the designated B to A A to B clockwise
ports X1 and X2 of the pump. The unit can be installed in
A to B B to A counter-clockwise
the reservoir together with the directly mounted position
transducer.
▼ Flow direction in open circuit
Approved for HLP fluids DIN 51524.
Recommendation Direction of rotation Swiveling range1)
▶ Directional control valve 4WRPH6, clockwise counter-clockwise
see data sheet 29027 S to B counter-clockwise
▶ Electronics VT-HPC-1-1X see data sheet 30237 S to B clockwise
▶ For cables, see data sheet 30237-B
Technical data inductive position transducer AWAX
Notes Temperature range -13°F to +176°F (-25 °C to +80 °C)
Setting with (A)A4VSO (open circuit): for AWAX004D02 and AWAX004D03
▶ The Vg max stop is set to nominal Vg max as standard. Type of protection IPX7 DIN VDE 0470-EN 60529
Please specify different values in your order Typical temperature 0.05% / K (based on the total output
▶ The Vg min stop is set to nominal Vg= 0 gpm (0 l/min) drift voltage swing)
with PHD= 290 psi (20 bar) as standard. Other values Vibration resistance 10 g sine; 10 g noise; 15 g shock
should be specified when placing the order. Use under fluid approved for HLPD 46
(with installed mating connector)
Setting with (A)A4VSG and (A)A4CSG (closed circuit):
Sealing material FKM
▶ The Vg max stops are set on both sides to nominal Vg max.
cw
ccw
RE-A 92076/2022-04-20, Bosch Rexroth Corporation
24 HM, HS5 and EO series 1X (Americas) | Control devices
HS5M – suitable for use under fluid
▼ Size 40 to 1000 for (A)A4VSO and (A)A4VSG, size 250 to 750 for (A)A4CSG
Example: (A)A4VSO…HS5M, size 125 to 1000
T P
T P
b a
b a
a b a
b
B A
B A
X1 X2 X1 X2
B1 B MB
3 3
B1 B MB
S S
U U
2 2
1 1
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2 U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2
NG Type
40, 125 and 180 AWAX004D03
71 AWAX004D02 with spacer
250 to 1000 AWAX004D02
with round connector 4-pin M12 × 1
3 Port plate
Ports
X1 Control pressure
X2 Control pressure
R2 … R7 Air bleeding of stroking chamber
(NG 125 to 1000)
Dimensions HS5M
▼ (A)A4VSO, (A)A4VSG and (A)A4CSG, size 40, 71, 500 and 750
▼ NG 40 … 71 ▼ NG 500 … 750
2
3
1
2
W
1 3
A2
A2
A4
A4
B
A5
A5
X2
A1
L R
A1
15°0°15°
15°0°15°
A3
X1
Detail W
X1 X2
A3
For key, see page 24
NG A1 A2 A3 A4 A5
40 11.65 8.81 1.10 4.09 9.49
(296) (223.7) (28) (104) (241)
71 13.07 9.57 1.10 4.72 10.59
(332) (243) (28) (120) (269) For detailed dimensions and technical data for the variable
pump, see data sheet 92050 ((A)A4VSO), 92100 ((A)A4VSG)
500 21.85 14.30 8.82 8.07 15.71
or 92105 ((A)A4CSG)
(555) (363) (224) (205) (399)
750 24.80 15.75 8.82 9.25 16.97
(630) (400) (224) (235) (431)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
1
3
A2
A4
B
A5
X2
A3
L R
15°0°15°
A1
A3
R(L)
X1
NG A1 A2 A3 A4 A5
125/180 15.83 10.07 2.64 7.34 9.88
For detailed dimensions and technical data for the variable pump,
(402) (272) (67) (186.5) (251)
see data sheet 92050 ((A)A4VSO), 92100 ((A)A4VSG) or
250/355 19.09 12.50 2.80 9.17 12.54
92105 ((A)A4CSG)
(485) (318.2) (71) (233) (310.5)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
HS5V(P) – control with internal control pressure supply for open circuit
The variant HS5V corresponds to the HS5 design, Technical data HS5V(P)
but with internal control pressure supply, Size NG 40 to 355
differential stroking pistons and depressurized Maximum working pressure pmax1) psi (bar) 5100 (350)
basic setting Vg max. This removes the need for an AA4VSO
external control pressure supply. The control pressure Nominal pressure A4VBO pnom psi (bar) 6500 (450)
supply takes place directly from the high pressure. Minimum working pressure pmin psi (bar) 290 (20)
With the electric motor switched off and actuator
Circuit diagram HS5V
system depressurized, the pump swivels to maximum
displacement (Vg max) through spring force. ▼ Sizes 250 and 355
For reliable control, the system pressure must be Example: AA4VSO HS5V with preload block AGEV4-05728-AA/46
at least 290 psi (20 bar).
not included in the scope of delivery
If the pump is to be controlled below 290 psi (20 bar), B 5
a preload block is required for generating the required 2
P T
control power. You need to contact us for a specific a a b
b
application. A B
αact
50 40, 125 and 180 AWAX004D03
71 AWAX004D02 and spacer
0
250 to 355 AWAX004D02
-50 with round connector 4-pin M12 × 1
4 Intermediate plate
3500
5 Preload block
(240)
pact
2300
(160) pset 1
To ensure the functional reliability for the HS5V(P)
1150
control system, the operating fluid must have a min. clean-
(80)
0 liness level of 18/16/13 as defined in ISO 4406.
Time t
P T 2
a b
a b
A B
4
XS
5
B1 B M B
S
U
U S MS M1 K1 K2 T R(L) M2
NG Type
71 to 125 4WRPH6CA24L-2X/G24Z4/V-855
250 4WRPH6CA40L-2X/G24Z4/V-855
3 Inductive position transducer:
NG Type
125 AWAX004D03
71 AWAX004D02 and spacer
250 AWAX004D02
with round connector 4-pin M12 × 1
4 Intermediate plate
5 Pressure relief valve
Dimensions HS5V
A4
A4 3
4 2
1
3
2
1
A3
A3
L R
15°0°15°
R
15° 0 15°
L
A2
A2
R(L)
M1
M1
Valve mounting with
AA4VSO for counter-clockwise rotation
NG A1 A2 A3 A4
40 5.12 (130) 4.09 (104) 8.82 (224) 11.06 (281)
71 5.83 (148) 4.96 (126) 9.63 (244.7) 12.16 (309)
For detailed dimensions and technical data of the
125 6.97 (177) 5.79 (147) 10.70 (271) 14.80 (375)
variable pump, see data sheet 92050 ((A)A4VSO)
180 6.97 (177) 5.79 (147) 10.70 (271) 14.80 (375)
250/355 8.35 (212) 7.05 (179) 12.17 (309) 17.05 (433)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
Dimensions HS5V
▼ A4VBO, size 71
1 XS 2
A3
A5
A4
A6
M2
XS
A1
R
L
A2
M1 B
NG A1 A2 A3 A4 A5 A6
71 5.83 (148) 4.96 (126) 9.63 (244.7) 14.88 (378) 5.68 (144.2) 10.57 (268.5) For detailed dimensions and technical
125 data of the variable pump,
On request
250 see data sheet 92122 (A4VBO)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
The HS5L variant corresponds to the HS5 version Technical data HS5L(P)
but with internal control pressure supply in the Size NG 250 to 750
closed circuit. With a rotating pump and not active control Maximum working pressure pmax 1)
bar 350
(valve de-energized), the pump swivels to ‒Vg max by the Minimum working pressure pmin bar 20
boost pressure. The control pressure supply takes place Minimum required control pmin bar Double boost pressure
directly from the high pressure or boost pressure. pressure +5 bar for size 355
This removes the need for an external control pressure Circuit diagram HS5L
supply. With the electric motor switched off and actuator
system depressurized, the pump swivels to 0% swivel ▼ Sizes 500 and 750
angle through spring-centering. Example: A4CSG 500HS5L
the boost pressure (for NG 355 +75 psi (+5 bar)). See also 1
boost pressures in data sheet 92105.
MAB U K2 K3 T R(L) R6 R7 R3 R2 E2 E1 S MS
R5 R4
To ensure the functional reliability for the HS5L(P)
1 Pump with hydraulic control device (A)A4CSG
control system, the operating fluid must have a min. (see data sheet 92105)
cleanliness level of 18/16/13 as defined in ISO 4406. 2 4/4 directional control valve (see data sheet 29027)
Further details and information on the required NG Type
cleanliness level of the hydraulic fluid can be found 250 and 750 4WRPH6CA40L-2X/G24Z4/V-855
in the operating instructions 92076-01-B. 3 Inductive position transducer:
NG Type
250 to 750 AWAX004D02
with round connector 4-pin M12 × 1
4 Intermediate plate
A to B B to A counter- cw
1) Due to the permissible data of the proportional valve, ccw
higher pressures on request clockwise
Dimensions HS5L
▼ Size 250 to 355, example AA4CSG HS5LP with two pressure transducers on port B and A
A7 to mounting face
A4 to mounting face
3 2
P
(SP)
4
With pressure transducer, position 5:
Intermediate flange with through holes RKV
(dimensions dependent on NG) 1
A3
for mounting bolts
(for fastening threads, see respective
pump data sheet)
A8
A5
M12 (x1.75)
Transport lock
(5)
Detail W
clockwise rotation
RKV
A2
A6
15°0°15°
LR
Einschraubloch M33
W
A1
A2
R(L)
P
NG A1 A3 A4 A5 A6 A7 A8
250/355 19.09 12.70 14.65 7.56 2.76 17.52 7.24 For detailed dimensions and technical data, see data sheet 92105
(485) (322) (372) (192) (70) (445) (184)
The RKV port must be unloaded to the reservoir. 1) Depending on the application, momentary pressure peaks
can occur. Keep this in mind when selecting measuring devices
and fittings.
2) O = Must be connected (plugged on delivery)
Bosch Rexroth Corporation, RE-A 92076/2022-04-20
X = Plugged (in normal operation)
Dimensions [inch (mm)] Control devices | HM, HS5 and EO series 1X (Americas) 33
HS5L(P) – control with internal control pressure supply for A4CSG
Dimensions HS5L
MB1 3
R(L)
1 MB2
MAB
P 2
A2
(5)
With pressure transducer, position 5:
A4
Intermediate flange with through holes
(dimensions dependent on NG)
for mounting bolts
(for fastening threads, see respective
pump data sheet)
Transport lock
A3
R3 R2 MA2
Rkv
Valve mounting with A4CSG
Clockwise rotation
LR
15 0 15
A1
R6 R5
NG A1 A2 A3 A4
500 21.85 (555) 14.29 (363) 4.29 (109) 10.78 (274) For detailed dimensions and technical data of the
750 On request variable pump, see data sheet 92105 (A4CSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
An axial piston variable pump with HS5E is a complete Swivel angle limitation
solution for an entire Bosch Rexroth pump control system Minimum and maximum swivel angle limitation is
for electro-hydraulic mechanically adjustable up to 50 % Vg max.
▶ Swivel angle control For size 500, Vg min is adjustable up to 50 % Vg max and
▶ Pressure control (optional HS5EP) Vg max up to 70 % Vg max.
▶ Torque limitation (optional HS5EP) Variable-speed operation
and external control pressure supply. Variable-speed operation represents an additional
function allowing the reduction of the rotational speed
The control system consists of the following components: in the partial load range. This provides advantages in the
▶ (A)A4VSO, (A)A4VSG, (A)A4CSG or A4VBO axial piston noise behavior and total efficiency of the axial piston unit.
variable pump In this variable-speed operating mode, depending on the
▶ Directional control valve with On Board Electronics current operating point, the optimum drive speed for the
▶ Swivel angle sensor for detecting pump swivel angle electric motor is calculated and passed on to the
▶ Optional (HS5EP): one pressure transducer with converter. For this purpose, it is essential that the electric
(A)A4VSO or two pressure sensors with drive motor has the appropriate dynamics and is
(A)A4VSG/(A)A4CSG controlled via a converter.
Machine and system dynamics must be optimized by the In the condition as delivered from the factory,
system operator using the pressure control function. the variable-speed operation is deactivated. If the
control system shall work in variable-speed mode,
Spring-centering this operating mode must be activated and parameterized
Pump control spring centering comes standard. It is used (see data sheet 30237-Z).
for setting and adjustment in the depressurized neutral Notes
position, but without a defined reset during high-pressure Setting with (A)A4VSO (open circuit):
operation. Spring centering is not a safety device. ▶ The Vg max stop is set to nominal Vg max as standard.
To minimize the control fluid consumption, the stroking Please specify different values in your order
chambers are sealed in sizes 125 to 1000 and can be bled ▶ The Vg min stop is set to
via the ports R2 to R7. Vg= 0 gpm (0 l/min) with PHD= 290 psi (20 bar) as
Notes standard. Other values should be specified when
▶ The pump control spring centering is not a safety placing the order.
device. The controller can stick in an undefined For further technical data, see table "Technical data HS5(P)"
position due to internal contamination on page 17.
(contaminated hydraulic fluid, abrasion or residual To ensure the functional reliability for the
contamination from system components). As a result, HS5E(V)(L) control system, the operating fluid must
the flow in the axial piston unit will no longer have a min. cleanliness level of 18/16/13 as defined
respond correctly to the operator's specifications. in ISO 4406.
Check whether the application on your machine Further details and information on the required
requires additional safety measures to bring the cleanliness level of the hydraulic fluid can be found
driven consumer to a safe position (immediate stop). in the operating instructions 92076-01-B.
Connection
▶ 24 V voltage supply
▶ Ambient temperature -4 °F to +140 °F(-20 °C to +60 °C)
Hydraulic fluid temperature -4 °F to 158 °F (-20 °C to
+70 °C)
▶ LED status indicator
▶ Interface for:
EtherNet/IP, Sercos III, EtherCAT,
ProfiNET RT connection
6 7
5 8
4 9
3 10
2
1
NG Type
40, 125 and 180 VT-SWA-LIN-1X/G15-1-C20
71 VT-SWA-LIN-1X/G15-2-C20
250 to 1000 VT-SWA-LIN-1X/G15-3-C20
with round connector 4-pin M12 × 1
Preferred types
R902569939 A A4VSO 125 HS5E/30R-VZB25U99
R902569940 A A4VSO 180 HS5E/30R-VZB25U99
R902569941 AH A4VSO 260 HS5E/30R-VZB25U99
R902569937 AH A4VSO 370 HS5E/30R-VZB25U99
Optional:
▶ HS5EP with one or two pressure transducer(s)
for pressure control and torque limitation
2 2
T P
T P G
G b a a
b a b
b a
B A
B A
4 4
B1 B MB SP SP
(5) RKV RKV
P B1 B MB P
(5)
I S
P U I S
P U
3
3
1
1
U S MS K1 K2 T R(L)
U S MS K1 K2 T R(L)
2
2 T P
G
T P b b a a
G
b b a a B A
B A
4
4
SP
B1 B MB RKV SP RKV
(5) B1 B MB P
P (5)
I S I S
P U P U
3 3
1 1
U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2 U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2
Environmentally acceptable systems for the areas of EMC, climate, and mechanical loading
Characteristics Values
Mechanical loading: Sinus test according to DIN EN 60068-2-6 10 … 2000 Hz / maximum 10g / 10 cycles / 3 axes
Mechanical loading: Noise check according to DIN EN 60068-2-64 20 … 2000 Hz / 10g RMS / 30g peak / 30 min / 3 axes
Mechanical loading: Transport shock according to DIN EN 60068-2-27 15g / 11 ms / 3 axes
Electromagnetic compatibility (EMC)
▶ EN 61000-6-2 / EN 61000-6-3 10 kV CD/15 kV AD with BWK B
– EN 61000-4-2 ESD 2 kV with BWK B
– EN 61000-4-4 burst 0.5 kV (sym./asym.) with BWK B
– EN 61000-4-5 surge 10 Veff (150 kHz … 80 MHz)
– EN 61000-4-6 HF line-conducted with BWK A
– EN 55016-2-1 radio interference voltage 0.15 … 30 MHz, Class A, EN 55022
Notes
▶ The information about mechanical loading only refers
to components containing electronics, i.e. the HS5E
pilot control valve, HM20 and the VT-SWA-LIN.
The following table shows the pin assignment of the ▼ XH4: Central connector
1.30 (33)
chapter "Cable sets")
3.54 (90)
Notice
▶ Connect ports M0 and L0 in the control cabinet
to prevent potential shifts.
▶ Signal lines (pin 3 to 11) must be shielded.
The shielding must be connected to the control
on one side!
1) If the analog inputs AI1 and AI2 are not used, the analog
outputs AO1 and AO2 can be parameterized as current outputs
(e.g. if the setpoint value is specified via the fieldbus).
X2M1 and X2M2: Analog, configurable pressure X7E1 and X7E2: Plug-in connector assignment for
sensor interface (coding A), M12, 5-pin, socket Ethernet interface (coding D), M12, 4-pin, socket
Pin assignment of X2M1 and X2M2 Pin assignment of X7E1 and X7E2
Pin Assignment Pin Assignment
1 + 24 V voltage output 1 TxD +
(sensor supply)1) 2 RxD +
2 Sensor signal input for current 3 TxD -
(4 … 20 mA)2)
4 RxD -
3 GND
5 not assigned
4 Sensor signal input voltage
(0 … 10V) 2)
5 Negative differential amplifier
input to pin 4 (optional)
Green/yellow =
Dimensions HS5E(P)
▼ AA4VSO, size 40 to 71, example: AA4VSO HS5EP with pressure transducer in B (clockwise rotation with; counter-clockwise without
HM20)
Rkv Rkv
A3L
A3
W
P (SP) P (SP)
A5L
A8
A8L
A5
K B K B
B
▼ Detail W clockwise rotation
A10
A2
A9
A6
15°0°15°
LR
A1
P
A2L
R(L)
▼ Detail W counter-clockwise rotation
SP RKV
1.18
(30)
Dimensions HS5E(P)
A2
A3 A7 A7
R2 R5
Rkv
R3 R6
A4
W
P (SP)
A5
A6 R4 R7
K B
B
M2
Valve mounting with
A4VSO for counter-clockwise rotation
Detail W
R
15° 0 15°
L
P SP
R(L) P SP
Einschraubloch M22
RKV
30
A8 A9
Rkv
M1 B
A1
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
125 7.99 7.01 4.21 13.50 6.14 5.83 6.97 2.76 2.76
(203) (178) (107) (343) (156) (148) (177) (70) (70) For detailed dimensions
and technical
180 7.99 7.01 4.21 13.94 6.14 5.83 7.91 2.76 2.76
data of the variable
(203) (178) (107) (354) (156) (148) (201) (70) (70)
pump (A)A4VSO,
250/355 9.76 7.68 4.88 14.92 7.56 7.24 9.55 2.76 2.76 see data sheet 92050
(248) (195) (124) (379) (192) (184) (242.5) (70) (70)
Dimensions HS5E(P)
A2
A7 A7
A3
R(L)
MP R2 R5
MB2 R6
R3
(448)
A4
R7
A5
R4
A6
22 h9
BB
B
-0.2
MA
B1
Rkv
Valve mounting with
A4VSO for counter-clockwise rotation
R
15 ~ 0 15 ~
R
L
L
30
P
A1
B
NG A1 A2 A3 A4 A5 A6 A7
500 10.98 4.80 4.68 15.75 9.65 8.07 10.93
(279) (122) (119) (400) (245) (205) (277.5) For detailed dimensions and
750 On request technical data of the variable pump,
1000 On request see data sheet 92050 (A4VSO)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
HS5EV(P) – control supply with integrated digital electronics (OBE) and internal control
pressure supply
An axial piston variable pump with HS5E control system ▼ Dynamic characteristic curve for pressure reduction
via the pump
is a complete solution for an entire Bosch Rexroth
pump control system for an electro-hydraulic 100
system eliminates the need for an external control Maximum working pressure pmax1) psi (bar) 5100 (350)
(A)A4VSO
pressure supply. The control pressure supply takes place
Nominal pressure A4VBO pnom psi (bar) 6500 (450)
directly from the high pressure.
Minimum working pressure pmin psi (bar) 290 (20)
With the electric motor switched off and actuator
system depressurized, the pump swivels to maximum Electrical control loop performance
displacement (Vg max) through spring force. Swivel angle control Pressure control1)
For reliable control, the system pressure must be Linearity tolerance ≤ 1.0% ≤ 1.5% (≤ 1.0%2))
at least 290 psi (20 bar). Temperature error ≤ 0.5% / 10 K ≤ 0.5% / 10 K
If the pump is to be controlled below 290 psi (20 bar), Hysteresis ≤ 0.2% ≤ 0.2%
a preload block is required for generating the required Repeat accuracy ≤ 0.2% ≤ 0.2%
control power. You need to contact us for a specific
application.
Notes
▶ Information on electrical data and ambient and
Property, basic position de-energized
operating conditions of the pilot control valve
With the proportional valve de-energized, the pump
as well as further information on the central
outlet plugged and the axial piston unit rotating,
connector can be found on page 38 and 39.
a minimum pressure (approx. 87 to 145 psi ( 6 to 10 bar))
settles. To ensure the functional reliability for the HS5EV(P)
control system, the operating fluid must have a min.
Swiveling range –100 % to +100 % cleanliness level of 18/16/13 as defined in ISO 4406.
As a special feature, the pump can switch the conveying Further details and information on the required
direction. This feature of switching over the neutral cleanliness level of the hydraulic fluid can be found
position enables a quick pressure reduction via the pump. in the operating instructions 92076-01-B.
1) Due to the permissible data of the proportional valve
with consideration of the pump pulsation
2) Using the integrated calibration function
6 7
5 8
4 9
3 10
2
1
Optional:
▶ HS5EVP with a pressure transducer for pressure
control and torque limitation
B 2
P T
G
a a b b
2 A B
P T
G
a a b b 4
T A B
(5) B1 B MB
I 4
P
(5) I S
P U
S
U
3
3
1
1
U S MS M1 K1 K2 T R(L) M2
U S MS M1 K1 K2 T R(L) M2
Ports
1 Pump with hydraulic control device
S Suction port
(A)A4VSO (see data sheet 92050), A4VBO
B Working port (see data sheet 92122)
M1, M2 Control pressure measuring 2 Pilot control valve HS5E
MS Suction pressure measuring 3 Swivel angle sensor VT-SWA-LIN-1X/G15-...-C20
4 Intermediate plate
K1, K2 Flushing port
5 Only with HS5EVP: Pressure transducer HM20-2X/630-C-K35
T Drain port (see data sheet 30272) with intermediate flange.
R(L) Fluid filling; air bleeding (drain port)
U Flushing port
P T
G
a b
2
a b
A B
4
(5) B1 B MB
I S
P U
U S MS M K1 K2 T R(L)
NG Type
40 to 125 HS5EN/6 CA 24L-2X/VH0/24MD7G
250 HS5EN/6 CA 40L-2X/VH0/24MD7G
3 Swivel angle sensor (see data sheet 30263):
NG Type
40, 125 VT-SWA-LIN-1X/G15-1-C20
71 VT-SWA-LIN-1X/G15-2-C20
250 VT-SWA-LIN-1X/G15-3-C20
with round connector 4-pin M12 × 1
4 Pressure relief valve
5 Only with HS5EVP: Pressure transducer HM20-2X/630-C-K35
(see data sheet 30272) with intermediate flange
Dimensions HS5EVP
A4 A5
A3
B
15° 0 15°
L
A6
R(L)
A1
M1 B
NG A1 A2 A3 A4 A5 A6
40 5.67 (144) 11.10 (282) 11.55 (293.5) 5.12 (130) 4.09 (104) 4.72 (120)
71 6.54 (166) 9.92 (252) 12.16 (309) 15.83 (148) 4.96 (126) 4.82 (122.5)
For detailed dimensions and
125 7.99 (203) 9.88 (251) 13.50 (343) 6.97 (177) 5.79 (147) 5.61 (142.5) technical data of the vari-
180 7.99 (203) 9.84 (250) 13.50 (343) 6.97 (177) 5.79 (147) 5.91 (150) able pump (A)A4VSO,
see data sheet 92050
250 9.76 (248) 9.76 (248) 14.92 (379) 8.39 (213) 7.05 (179) 6.85 (174)
355 9.76 (248) 9.76 (248) 14.92 (379) 8.39 (213) 7.05 (179) 7.01 (178)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X= Plugged (in normal operation)
and fittings.
Dimensions HS5EVP
A5 A6
R(L)
A3
A4
K1
B
K2
B1
A2
R
L
U
M B
A1
NG A1 A2 A3 A4 A5 A6
71 6.53 (166) approx. 9.92 (252) approx. 12.60 (320) 12.16 (309) 5.82 (148) 4.96 (126) For detailed dimensions and technical
125 data of the variable pump,
On request
250 see data sheet 92122 (A4VBO)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
The HS5EL(P) variant corresponds to the HS5E version Circuit diagram HS5EL
but with internal control pressure supply. With a rotating
pump and not active control (valve de-energized), ▼ Sizes 500 to 750
Example: A4CSG 500 HS5EL
the pump swivels to ‒Vg max by the boost pressure.
The control pressure supply takes place directly from B MB1 K1 MA1 A
the high pressure or boost pressure. This removes the
need for an external control pressure supply. K4
With the electric motor switched off and actuator system
MK4
depressurized, the pump swivels to 0 swivel angle through
spring-centering. T P
2
G
b b a
a
Notes B A
▶ The spring feedback in the controller and pump
Rkv
control spring centering are no safety devices. ME3 4
The controller can stick in an undefined position due to
internal contamination (contaminated hydraulic fluid,
S
abrasion or residual contamination from system U
Dimensions HS5EL
A4
B
M2
R(L)
A2
A1 M1
NG A1 A2 A3 A4
250 9.76 9.55 9.55 approx. 15.35
(248) (242.5) (242.5) approx. (390)
355 9.76 9.55 9.55 approx. 15.35
(248) (242.5) (242.5) approx. (390) For detailed dimensions and technical
500 10.98 10.94 10.94 approx. 17.64 data of the variable pump (A)A4CSG,
(279) (278) (278) approx. (448) see data sheet 92105
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X= Plugged (in normal operation)
and fittings.
A 4/2-way shut-off valve is installed between the ● = short circuit valve (4/2-way shut-off valve)
proportional or control valve and the control device. Type Z4WE6E68-3X/EG24N9Z4/V1) (see data sheet 23193,
Notes please observe performance limits).
▶ The short circuit switching is used for setting
◊ = short circuit valve (4/2-way shut-off valve)
and adjustment in depressurized neutral position,
but with no defined reset during high-pressure Type Z4WEH10E68-4X/6EG24N9ETZ4/B10D31)
operation (see data sheet 24753).
▶ The spring feedback in the controller and pump
control spring centering are no safety devices.
The controller can stick in an undefined position due to
internal contamination (contaminated hydraulic fluid,
abrasion or residual contamination from system
components). As a result, the flow in the
axial piston unit will no longer respond correctly to the
operator's specifications. Check whether the
application on your machine requires additional
safety measures to bring the driven consumer to a safe
position (immediate stop).
▶ With a de-energized short circuit valve,
the proportional valve has no function due to the
interrupted connection, i.e. the control does not
follow the setpoint value.
Detailed information on EO1 and EO2 control is
available from page 61.
To ensure the functional reliability for the HS5(V)(L)(P)
control system, the operating fluid must have a min.
cleanliness level of 18/16/13 as defined in ISO 4406.
Further details and information on the required
cleanliness level of the hydraulic fluid can be found
in the operating instructions 92076-01-B.
Circuit diagrams
b a T P
b a
B A b a
B A
MB MA B A
MB1 MA1
E SP MP
RKV
P E RKV P
MB2 MA2
I
P
S
U S
I U
P
U M1 R5 R6 R7 K3 K2 T R(L) R4 R3 R2 M2 U R5 R6 R7 K3 K2 T R(L) R4 R3 R2
▼ Sizes 40 to 355
Example: closed circuit A4VSG 125HS5EKP
T P
G
b b a a
B A
B A
MB1 MA1
RKV SP
P
I
P
I
P S
U
U M1 R5 R6 R7 K3 K2 T R(L) R4 R3 R2 M2
E2
E1
ME3 E
ME
T3
MB2 MA2
K4 MK4
T1
K1
Dimensions
A3 to mounting face
A8 to mounting face
P 1.97
(50)
1.97
(50) A2
A4 to mounting face
A7 to mounting face
1.97
(50)
P
A6
A5
P
R(L)
B
1.97
(50)
NG A2 A3 A4 A5 A6 A7 A8
40 11.90 (301) 11.65 (296) 12.76 (324) 11.73 (298) 9.69 (246) 11.61 (295) –
71 12.24 (311) 12.72 (323) 13.82 (351) 12.36 (314) 10.43 (265) 12.68 (322) –
125 / 180 13.20 (336) 15.00 (381) – 10.03 (331) 11.73 (298) 14.92 (379) –
250 / 355 14.39 (365.5) 17.44 (443) – 14.37 (365) 13.58 (345) 17.44 (443) –
500 – – – – – – 21.69 (551)
750 – -– – – -– – 22.95 (583)
1000 – – – – – – 25.55 (649)
Dimensions A4VSG
A1
A2
RKV
P
B
B
A
On request
A
A3
15°0°15°
LR
Einschraubloch M33
R(L)
NG A1 A2 A3
40
On request
71
125 / 180 6.91 (175.5) 15.88 (403.4) approx. 10.35 (263)
250 / 355
500
On request
750
1000
1.97
b a (50)
P
b a
B A
A3
MB1 MA1
A2
MB3 MA3
RKV MP
E P
MB2
MA2
S
U B
A4 to mounting face
U R5 R6 R7 K2 K3 T R(L) R4 R3 R2 NG A2 A3 A4
500 15.20 (386) 15.43 (392) 23.98 (609)
750 16.42 (417) 16.81 (427) 25.24 (641)
1000 17.28 (439) 17.95 (456) 27.83 (707)
HS5(E)Z(P) – Zero swivel function with (de-energized) control valve for A4VSG and A4CSG
If the activation valve (4) is de-energized, the zero swivel Actuating times zero swivel
function starts when the control pressure is applied. The maximum swivel time is <1 second.
As a result, the HS5(E) control valve (2) is switched The actuating time of the zero swivel function depends
inoperative, and at the same time the swivel angle on the operating point and applies under the following
control of the zero swivel function takes over. boundary conditions:
In the closed circuit, the HS5(E) control system swivels ▶ Compliance with control pressure specifications.
to swivel angle α = –100% due to its design. The control ▶ To ensure the actuating time, an optimum temperature
position of the zero swivel function, on the other hand, range with an operating viscosity of νopt 16…36 cSt
is in the central position at 0% swivel angle. (mm²/s) is required (see data sheet 92100 and 92105).
Notes
▶ The pump control zero swivel function is not a safety Accuracy zero swivel
device. The controller can stick in an undefined Achievable accuracy of the neutral position: 0% +/- 2%
position due to internal contamination referred to 100% of the swivel angle signal Boundary
(contaminated hydraulic fluid, abrasion or residual conditions:
contamination from system components). As a result, ▶ To ensure accuracy, an optimum temperature range
the flow in the axial piston unit will no longer with an operating viscosity of νopt 16…36 cSt (mm²/s)
respond correctly to the operator's specifications. is required (see data sheet 92100 and 92105).
Check whether the application on your machine ▶ The required control pressure is at least 2200 psi
requires additional safety measures to bring the (150 bar).
driven consumer to a safe position (immediate stop). The applied control pressure has a direct influence
on the accuracy of the zero swivel function.
Technical data hydraulic HS5(E)Z
Therefore, it is recommended to specify the control
Size 500 pressure available in the system when ordering.
Control pressure at port P When determining the control pressure at port P of the
Minimum pmin psi (bar) 2200 (150) unit, the relationship from the "Control fluid supply
Maximum pmax psi (bar) 5100 (350) at port P" characteristic curve must be taken into account.
Control fluid return flow RKV1) pmax psi (bar) <60 (<4)
Minimum required qVmin gpm (l/min) 13.2 (50) The value refers to the calibrated swivel angle zero point
control fluid supply during the final inspection on the test rig.
Technical data electric HS5(E)Z Attention
Size 500 ▶ Through the calibration function of the swivel angle
Electric switching signal for the activation V 24 zero point, it is not guaranteed in a closed loop
of the zero swivel function pump, that the pressure in A and B will be equal at
0% swivel angle.
▼ Characteristic curve of control fluid supply at port P If this is desired, the swivel angle zero point has to be
13.2 (50) readjusted manually on the pump itself.
Flow in P [gpm (l/min)]
11.9 (45)
▶ The zero swivel function only applies to the operation
as a pump with load-free neutral position.
10.6 (40)
9.2 (35)
7.9 (30)
6.6 (25)
5.3 (20)
(150) (175) (200) (225) (250) (275) (300) (325)
2200 2550 2900 3250 3600 3990 4350 4720 1) The RKV port must be unloaded to the reservoir.
Control pressure in P [psi (bar)]
5 5
K4 2 K4 2
MK4 X MK4 X
4 4
P P
Mp Mp
MA2 MA2
ME3 Rkv ME3 Rkv
MB2 MB2
S S
U U
3 3
1 1
1 Pump with hydraulic control device A4CSG 1 Pump with hydraulic control device A4CSG
(see data sheet 92105) (see data sheet 92105)
2 4/4 directional control valve (see data sheet 29027) 2 HS5E pilot control valve
NG Type NG Type
500 4WRPH6CA40L-2X/G24Z4/V-855 500 HS5EN/6 CA 40L-2X/VH0/24MD7G
3 Inductive position transducer: 3 Swivel angle sensor (see data sheet 30263):
NG Type NG Type
500 AWAX004D02 500 VT-SWA-LIN-1X/G15-3-C20
with round connector 4-pin M12 × 1 with round connector 4-pin M12 × 1
4 Valve (drawn de-energized) for the activation of the 4 Valve (drawn de-energized) for the activation of the
zero swivel function zero swivel function
5 DRG control valve 5 DRG control valve
15° 0°15°
cw cw
A to B B to A counter- ccw A to B B to A counter- ccw CCW
clockwise clockwise
▼ A4VSG and A4CSG, size 500 HS5Z ▼ A4VSG and A4CSG, size 500 HS5EZ
P
MB2
A1
A1
MB2
B B
A2 A2
MA2
MA2 X
Rkv MP Rkv MP
NG A1 A2
500 (HS5Z) 16.50 (419) 9.96 (253)
For detailed dimensions and technical data for the variable pump,
500 (HS5EZ) approx. 17.64 (448) 12.64 (321) see data sheet 92050 (A4VSO) or 92100 (A4VSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
U
+
Umax
U
Umax
Vg Vg
– +
Vg max Vg max
Vg
Vg max
U
–
Umax
Direction of Swiveling range1) Actuation of solenoid Direction of Swiveling range1) Flow Actuation of
rotation rotation direction solenoid
clockwise counter-clockwise a clockwise B to A b
clockwise
counter- clockwise b counter-clockwise A to B a
clockwise clockwise A to B b
counter-
Overcenter is available on request. clockwise counter-clockwise B to A a
1) Cf. Swivel angle indicator 2) With 725 psi (50 bar) control pressure
3) Values are valid for a constant operating temperature of 122 °F
15° 0°15°
cw (50 °C)
ccw
B A
2
MB MA b a
2 4
b a
E B1 B MB SP
RKV
P
S
S U
U
3 3
1.1 1.2
U S MS M1 K1 K2 T R(L) M2
U K2 K3 T R(L) P
NG Type1)
40 and 71 4WRA6V15-2X/G24N9K4/V-589
125 and 250 4WRA6V30-2X/G24N9K4/V-589
3 Inductive position transducer AWXX004D021)
4 Flow control plate
Ports
P Control pressure
SP Control pressure accumulator
RKV Control fluid return flow
M1, M2 Measuring ports control pressure
Dimensions EO1
1.1
2
A2
A5
B
A3
A4
P
L R
15°0°15°
A1
R(L)
NG A1 A2 A3 A4 A5
40 11.65 (296) 9.69 (246) 10.98 (279) 7.01 (178) 5.31 (135) For detailed dimensions and technical data for the
71 13.07 (332) 10.43 (265) 12.05 (306) 8.07 (205) 5.98 (152) variable pump, see data sheet 92050 (AA4VSO) or
92100 (AA4VSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
A4
3 2
R(L)
RKV
1.1
A2
A7
A5
P(SP)
R7/R4 B
R2
M2 SP RKV
R3
Detail W
SP
SP
A6
L R
15°0°15°
W
A1
2.76
(70)
RKV
P
R(L)
P P
R6
M1
R5
A8
For key, see page 63
NG A1 A2 A4 A5 A6 A7 A8
125 15.83 (402) 11.73 (298) 12.28 (312) 6.14 (156) 1.54 (39) 5.83 (148) 13.86 (352) For detailed dimensions and
250 19.03 (485) 13.58 (345) 14.65 (372) 7.56 (192) 1.54 (39) 7.24 (184) 16.22 (412) technical data for the variable
pump, see data sheet 92050
(AA4VSO) or 92100 (A4VSG)
1) Depending on the application, momentary pressure peaks 2) O= Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
Weight: approx. (A4VSO…EO2…N00) m lbs 92 130 216 269 440 484 744 1058 1344
kg (42) (59) (98) (122) (200) (220) (338) (481) (611)
Maximum hysteresis ∆Vg4) ≤ ±2% of Vg max
Minimum repeatability4) ≤ ±1.5% of Vg max
Linearity deviation4) ≤ 2.5% of Vg max
Circuit diagrams EO2 – size 40 to 355 Circuit diagram EO2 – size 500 to 1000
The control fluid to be supplied externally on port P is The control fluid to be supplied externally on port P is
drained internally via the drain port R(L) of the pump. drained via the port RKV to be connected externally to
For A4CSG with EO2, the control pressure relief valve the reservoir.
is not required and is replaced with a threaded plug. For A4CSG with EO2, the control pressure relief valve
To minimize the control fluid consumption, the stroking is not required and is replaced with a threaded plug.
chambers are sealed in sizes 125...355 and can be bled To minimize the control fluid consumption, the stroking
via the ports R2 to R7. chambers are sealed and can be bled via the ports R2 to R7.
2
2
b a
b a
4
B A
SP 5
B1 B MB RKV
P MB1 MA1
MB3 MA3
RKV MP
S
MB2 P
U
E 4
MA2
3
S
1.1 U
U S MS K1 K2 T R(L) 3
1.2
▼ Sizes 125 to 355
U R5 R6 R7 K2 K3 T R(L)R4 R3 R2
Example: open circuit AA4VSO
U S MS M1R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2
Dimensions EO2
A7 to mounting face
A4 to mounting face
2
3
RKV
1.1
A3
A2
4
A8
A5
R7/R4 P B
Detail W
R2 M2
R3
RKV SP
RKV
A10
A9
A9
L R
W
15°0°15°
A1
A6
A6
R(L)
P
R6 P
R5 M1
NG key, see A
For page 67A A3 A4 A5 A6 A7 A8 A9 A10
1 2
40 11.65 9.76 9.69 8.74 4.25 2.91 10.75 5.04 1.38 2.09 For detailed dimensions and technical data
(296) (248) (246) (222) (108) (74) (273) (128) (35) (53) for the variable pump, see data sheet 92050
(AA4VSO), 92100 (AA4VSG) or 92105
71 13.07 11.39 10.43 9.80 4.84 3.11 11.81 5.63 1.18 1.89
(AA4CSG)
(332) (264) (265) (249) (123) (79) (300) (143) (30) (48)
125/180 15.83 11.06 11.73 12.20 6.14 2.76 13.78 5.83 0 1.54
(402) (281) (298) (310) (156) (70) (350) (148) (0) (39)
250/355 19.09 12.48 13.58 14.65 7.56 2.76 16.22 7.24 0 1.54
(485) (317) (345) (372) (192) (70) (412) (184) (0) (39)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
A2
3 P, RKV
MP
5
1.2
A3
4 2
A4
R7/R4
A5
R2
MA2
R3
MA3
RKV
P
A6
L R
15°0°15°
A1
R(L)
R6 MB3
MB2
R5
For key, see page 67
NG A1 A2 A3 A4 A5 A6
500 21.85 (555) 22.01 (559) 15.43 (392) 10.79 (274) 15.28 (388) 1.97 (50) For detailed dimensions and technical
750 24.80 (630) 23.27 (591) 16.81 (427) 11.97 (304) 16.54 (420) 1.97 (50) data for the variable pump,
see data sheet 92050 (A4VSO), 92100
1000 26.38 (670) 25.87 (657) 17.95 (456) 12.87 (327) 19.13 (486) 1.97 (50)
(A4VSG) or 92105 (A4CSG)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
The EO2M variant corresponds to the EO2 version, directly mounted position transducer.
but without proportional valve, but with pilot pressure Approved for HLP fluids DIN 51524.
ports X1 and X2. With the separately placed valve (type see page 67) and
The proportional valve can be positioned separately in the a separate VT3025-1x amplifier according to data
system and piped up via the designated ports X1 and X2 of sheet 29955, an analog EO pump control system can be
the pump. installed.
The unit can be installed in the reservoir together with the
Circuit diagrams EO2M – size 40 to 355 Circuit diagram EO2M – size 500 to 1000
To minimize the control fluid consumption, the stroking To minimize the control fluid consumption,
chambers are sealed in sizes 125...355 and can be bled the stroking chambers are sealed and can be bled via
via the ports R2 to R7. the ports R2 to R7.
3
X2 X1
3
B1 B MB X2
X1
B1 B MB MX
2 MB1 MA
S 2
U
S
U
1 1
U S MS K1 K2 T R(L)
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2
3
B1 B MB
2
S
U
U S MS X1 R5 R7 K1 K2 T R(L) R4 R2 X2
R6 R3
Dimensions EO2M
Size Size
125 to 355 40 to 71
2
X1; X2 2
1 1
3
A1
X1; X2
3
A6
A1
A5
B B
X2 A6
X2
A4
15° 0 15°
R
A2
A2
A3
L
A3
R(L) X1
R(L)
B
B
X1
A5
NG A1 A2 A3 A4 A5 A6
40/71 10.41 (264.5) 13.07 (332) 1.10 (28) – 4.70 (119.5) 3.11 (79) For detailed dimensions and
125/180 11.73 (298) 15.83 (402) 2.64 (67) 2.64 (67) 1.87 (47.5) 7.34 (186.5) technical data for the variable
pump, see data sheet 92050
250/355 13.58 (345) 19.09 (485) 2.80 (71) 2.80 (71) 2.46 (62.5) 9.17 (233)
(A4VSO)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
2 MX
1
A1
A6
A5 B
MA B1
X2
A4
A2
15° 0 15°
R
L
A3
R(L)
X1
B
MB1
NG A1 A2 A3 A4 A5 A6
500 15.43 (392) 21.85 (555) 1.97 (50) 1.97 (50) 4.29 (109) 10.79 (274) For detailed dimensions and technical
750 16.81 (427) 24.80 (630) 1.97 (50) 1.97 (50) 4.69 (119) 11.97 (304) data for the variable pump,
see data sheet 92050 (A4VSO)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
▶ The control devices HM, HS5 and EO are designed measures to ensure that other components or
for use in the open circuit (A4VSO, A4VBO) or closed operators (e.g. with a pacemaker) are not affected
circuit (A4VSG, A4CSG) depending on the pump. by this potentiality.
▶ Project planning, installation and commissioning of ▶ Pressure controllers are not safeguards against
the axial piston units requires the involvement of pressure overload. Be sure to add a pressure relief
skilled personnel. valve to the hydraulic system.
▶ Before using the axial piston unit, please read the ▶ For drives that are operated for a long period of time
corresponding instruction manual completely and with constant rotational speed, the natural frequency
thoroughly. If necessary, this can be requested from of the hydraulic system can be stimulated by the
Bosch Rexroth. excitation frequency of the pump (rotational speed
▶ Before finalizing your design, request a binding frequency x 9). This can be prevented with suitably
installation drawing. If you need a 3D installation designed hydraulic lines.
model, please consult the responsible contact person ▶ For controllers requiring external pilot pressure,
at Bosch Rexroth. sufficient control fluid must be provided to the
▶ The specified data and notes contained herein associated ports to ensure the required pilot pressures
must be observed. for the respective controller function. These controllers
More information on the products can be found are subject to leakage due to their design. An increase
in the data sheets listed on page 1. in control fluid demand has to be anticipated over the
▶ Depending on the operating conditions of the total operating time. The design of the control fluid
axial piston unit (working pressure, fluid temperature), supply must thus be sufficiently large. If the control
the characteristic curve may shift. fluid is too low, the respective controller function may
▶ The characteristic curve may also shift due to the be impaired and undesired system behavior may result.
dither frequency or control electronics. ▶ Please note the details regarding the tightening torques
▶ Preservation: Our axial piston units are supplied of port threads and other threaded joints in the
as standard with preservation protection for instruction manual.
a maximum of 12 months. If longer preservation ▶ The ports and fastening threads are designed for the
protection is required (maximum 24 months), pmax permissible pressures of the respective ports,
please specify this in plain text when placing your see the connection tables. The machine or system
order. The preservation periods apply under optimal manufacturer must ensure that the connecting
storage conditions, details of which can be found in elements and lines correspond to the specified
the data sheet 90312 or the instruction manual. application conditions (pressure, flow, hydraulic fluid,
▶ Not all configuration variants of the product are temperature) with the necessary safety factors.
approved for use in safety functions according ▶ The working ports and function ports are only intended
to ISO 13849. Please consult the proper contact to accommodate hydraulic lines.
at Bosch Rexroth if you require reliability parameters
(e.g. MTTFd) for functional safety. Installation instructions
▶ Depending on the type of control used,
electromagnetic effects can be produced when using The installation instructions for the relevant variable
solenoids. Use of the recommended direct current pump apply:
(DC) on the electromagnet does not produce any ▶ A4VSO, data sheet 92050
electromagnetic interference (EMI) nor is the ▶ A4VBO, data sheet 92122
electromagnet influenced by EMI. A possible ▶ A4VSG, data sheet 92100
electromagnetic interference (EMI) exists if the ▶ A4CSG, data sheet 92105
solenoid is supplied with modulated direct current Only the controls HM1, HM2, EO2M and HS5M are
(e.g. PWM signal). The machine manufacturer should suitable for use under fluid.
conduct appropriate tests and take appropriate
Safety instructions
Related documentation
Product-specific documentation
Document type Title Document number
Data sheet Axial piston variable pump (A)A4VSO series 1x and 3x 92050
Axial piston variable pump (A)A4VSG series 1x and 3x 92100
Axial piston variable pump (A)A4CSG series 3x 92105
Axial piston variable pump A4VBO series 1x and 3x 92122
Instruction manuals Axial piston variable pump (A)A4VSO series 1x and 3x 92050-01-B
Axial piston variable pump (A)A4VSG series 1x and 3x 92100-01-B
Axial piston variable pump (A)A4CSG series 3x 92105-01-B
Axial piston variable pump A4VBO series 1x and 3x 92122-01-B
Control system HS5E(V)(L) for 92076-01-B
Axial piston variable pump (A)A4VSO, A4VBO, (A)A4VSG and (A)A4CSG
VT-HPC-1-1X Digital control electronics for axial piston pumps 30237-B
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