Professional Documents
Culture Documents
FOR
2R1040 G1 ENGINE
FOR POWER GENERATION
A/C – GOEM
1
GROUP INDEX
APPLICATION CODE 2H.8306
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR INTAKE SYSTEM 2H.08PM.01 1 4,5
2 ALTERNATOR COUPLING FASTNERS 2H.09PK.01 1 6
ALTERNATOR MOUNTING AND BELT
3 4H.1484.17 1 7,8
GUARD
4 ALTERNATOR PULLEY FOR POLY V 4H.1484.6 1 9
5 AVM ASSEMBLY 2H.12PM.03 1 10
BOSCH INLINE FIP FOR 2R1040 G1 ENGINE
6 (25.5 HP @ 1500 RPM, CPCB-II, BOSCH NO. E 2H.048.4 1 11,12
040 2888 00 / F002 A3Z 005)
7 BREATHER HOSE 2H.13PM.01 1 13
8 BREATHER PIPE FOR CANOPY GENSET 2H.164.3 1 14
9 CAMSHAFT 2H.003 1 15
10 CHARGING ALTERNATOR 12V, 3H.315 1 16
11 CLAMP ASSEMBLY 2H.10PM.02 1 17
12 COMBINED LEAK OFF PIPE ( M12 UNION ) 2H.088.1 1 18
13 COOLING SYSTEM 2H.10PM.03 1 19
14 COOLING SYSTEM 2H.10PK.03 1 20,21
CRANK PULLEY FOR POLY V BELT 6PK
15 4H.1295.5 1 22
(2R TO 4RTA)
16 CRANKSHAFT 2H.966 1 23
24 TO
17 CYLINDER HEAD 2H.979 1
26
18 CYLINDER LINER.(105 DIA) 2H.008 2 27
19 DELIVERY BODY. 2H.013 1 28
20 DIP-STICK 03.036 1 29
21 ENGINE MTG.FOOT (G.E SIDE) 4H.228.9 1 30
ENGINE WIRING HARNESS ASSLY FOR 2R
22 2H.27PM.05 1 31
WITH KG541 UNIT
EXHAUST ADAPTOR FOR 2R1040 UPWARD
23 2H.115 1 32
OPENING
EXHAUST MANIFOLD
24 P1.036 1 33
( CENTRAL OPENING )
25 EXHAUST SYSTEM 2H.11PK.01 1 34
26 FAN AND SPACER ASSEMBLY 2H.03PM.01 1 35
27 FLANGE AND FASTENERS FOR TAIL PIPE 2H.21PK.02 1 36
28 FLYWHEEL & FLYWHEEL HOUSING ( 2R ) 2H.04PM.01 1 37
29 FUEL INJECTION PIPE ( H.P PIPE 700MM ) P1.011 1 38,39
30 FUEL PIPING 2H.15PM.01 1 40,41
31 FUEL PUMP GEAR. 2H.011 1 42
32 FUEL TANK UNIT ASSEMBLY 2H.22PM.01 1 43
44 TO
33 GEAR CASING ( MACINING ) 3H.962 1
46
GENERATOR CONTROL UNIT KG541
34 D8.048.07.0.PR 1 47
LEVEL - 0
2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
INJECTOR ASSEMBLY (E 080 2251 00) WITH
35 4H.1429.6 2 48
NOZZLE (B 433 391 733)
36 INLET MANFIOLD 2H.094.1 1 49
INTERMEDIATE GEAR AND SUPPORT FOR
37 4H.237.1 1 50
COMBINED GEAR CASING
38 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 6 51
39 KIT GROUP S/F CANOPY (2R - CPCB II) 2H.227.3 1 52
40 L.O.HEADER (W/O OIL COOLER) 2H.964.1 1 53
41 LIFTING HOOK (TURBO ENGINE) 4H.170 1 54
55 TO
42 LUB OIL PUMP 3H.005.2 1
57
LUB OIL SUMP
43 2H.072 1 58
(SHEET METAL FOR 2R1040 GENSET)
44 LUBE OIL DRAIN ARRANGEMENT 4H.14PM.01 1 59
60 TO
45 MONOBLOCK CRANKCASE 2H.001.1 1
62
46 NAME PLATE FOR CPCB II ENGINE 4H.19PM.01 1 63
OIL SEAL HOUSING
47 2H.039 1 64
(PG S/F SHEET METAL SUMP)
48 PISTON AND CON ROD ASSEMBLY 3H.106.2 2 65,66
49 POLY V BELT (FENNER, 6PK-1190) 4H.1493 1 67
50 PUSHROD & TAPPETS 2H.007 2 68
51 RADIATOR (PP SHEET) TATA TOYO 2H.139.80.0.PR 1 69
52 RESIDENTIAL SILENCER FOR 15,KVA 2H.188.10.0.00 1 70
53 ROCKER COVER (ALUMINIUM) 2H.107.2 1 71,72
54 SENSOR UNIT ASSEMBLY 4H.01PM.08 1 73
55 SET OF STICKERS 2H.23PM.03 1 74,75
56 SKID FASTENERS 2H.124.9 1 76
SPIN ON FUEL FILTER & ITS MTG ON
57 3H.241.2 1 77
HOUSING
58 STARTER MOUNTING ASSEMBLY 4H.06PM.02 1 78
59 STOP SOLENOID ASSEMBLY 4H.02PM.01 1 79
60 SUCTION HOSE ASSEMBLY 2H.08PM.02 1 80
61 SUCTION TUBE 2H.071 1 81
62 THERMOSTAT AND MOUNTING 3H.061 1 82,83
63 THERMOSTAT PLUG 46.260.8 1 84
64 VALVE ROCKER ASSEMBLY 2H.982 1 85,86
65 WATER PUMP (282.5 CRS) 4H.052 1 87
WATER PUMP PULLEY FOR POLY V BELT
66 4H.1483 1 88
6PK (2R TO 4RTA)
3
TITLE: - AIR INTAKE SYSTEM GROUP: - 2H.08PM.01
11 9
10
10
3
4
13
12 2
4
TITLE: - AIR INTAKE SYSTEM GROUP: - 2H.08PM.01
11 9
10
10
3
4
13
12 2
5
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - 2H.09PK.01
1
2
3
4
5
2
6
TITLE: - ALTERNATOR MOUNTING AND
GROUP: - 4H.1484.17
BELT GUARD
17 5
7
18 4 9
8
22
3
7
19
20 6
15
16 11
10
12
21
13 14
9
7
TITLE: - ALTERNATOR MOUNTING AND
GROUP: - 4H.1484.17
BELT GUARD
17 5
7
18 4 9
8
22
3
7
19
20 6
15
16 11
10
12
21
13 14
9
8
TITLE: - ALTERNATOR PULLEY FOR POLY V GROUP: - 4H.1484.6
9
TITLE: - AVM ASSEMBLY GROUP: - 2H.12PM.03
5 2
7 6
6 3
8
4 7
1
6 1
10
TITLE: -BOSCH INLINE FIP FOR 2R1040 G1
ENGINE (25.5 HP @ 1500 RPM, CPCB-II, GROUP: -2H.048.4
BOSCH NO. E 040 2888 00 / F002 A3Z 005)
9
1
11
6
10 13
12
2 13
14
4
7 8 5
11
TITLE: -BOSCH INLINE FIP FOR 2R1040 G1
ENGINE (25.5 HP @ 1500 RPM, CPCB-II, GROUP: -2H.048.4
BOSCH NO. E 040 2888 00 / F002 A3Z 005)
9
1
11
6
10 13
12
2 13
14
4
7 8 5
12
TITLE: - BREATHER HOSE GROUP: - 2H.13PM.01
13
TITLE: - BREATHER PIPE FOR CANOPY
GROUP: - 2H.164.3
GENSET
2 4
14
TITLE: - CAMSHAFT GROUP: - 2H.003
2
5
15
TITLE: - CHARGING ALTERNATOR 12V, GROUP: - 3H.315
16
TITLE: - CLAMP ASSEMBLY GROUP: - 2H.10PM.02
5
1
4
3
4
3
17
TITLE: - COMBINED LEAK OFF PIPE
GROUP: - 2H.088.1
(M12 UNION)
18
TITLE: - COOLING SYSTEM GROUP: - 2H.10PM.03
6
2
6
19
TITLE: - COOLING SYSTEM GROUP: - 2H.10PK.03
6
5
9
10
10
13
12 2
11
14 3 2 4
4 3
20
TITLE: - COOLING SYSTEM GROUP: - 2H.10PK.03
6
5
9
10
10
13
12 2
11
14 3 2 4
4 3
21
TITLE: - CRANK PULLEY FOR POLY V BELT
GROUP: - 4H.1295.5
6PK (2R TO 4RTA)
22
TITLE: - CRANKSHAFT GROUP: - 2H.966
1
10
3
4
23
TITLE: - CYLINDER HEAD GROUP: - 2H.979
21 27 22
20 25 23
24
5
19
26 6
18
14
9 13
10
17 29
16
4
12 28
11
24
TITLE: - CYLINDER HEAD GROUP: - 2H.979
21 27 22
20 25 23
24
5
19
26 6
18
14
9 13
10
17 29
16
4
12 28
11
25
TITLE: - CYLINDER HEAD GROUP: - 2H.979
21 27 22
20 25 23
24
5
19
26 6
18
14
9 13
10
17 29
16
4
12 28
11
26
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008
27
TITLE: - DELIVERY BODY GROUP: - 2H.013
4 2
28
TITLE: - DIP-STICK GROUP: - 03.036
1
.00
0.0
6.1
.03
03
29
TITLE: - ENGINE MTG.FOOT (G.E SIDE) GROUP: - 4H.228.9
4
4
3
2
1
30
TITLE: - ENGINE WIRING HARNESS ASSLY
GROUP: - 2H.27PM.05
FOR 2R WITH KG541 UNIT
D6
WATER TEMP.
D4 SENSOR
FUEL LEVEL
SENSOR
D7
LOP SWITCH
D9
ENGINE
D1 1 CONTROL UNIT
CONNECTOR SIDE
D8 D10
BODY STOP
EARTHING SOLENOID
5 D3
STARTER
12
10 4 D5
CPS
9
3 11
7
13 8
D2
ALTERNATOR
6
31
TITLE: - EXHAUST ADAPTOR FOR 2R1040
GROUP: - 2H.115
UPWARD OPENING
32
TITLE: - EXHAUST MANIFOLD
GROUP: - P1.036
(CENTRAL OPENING)
10 9
5
2
3
1
7
8
33
TITLE: - EXHAUST SYSTEM GROUP: - 2H.11PK.01
10
6 4
5
34
TITLE: - FAN AND SPACER ASSEMBLY GROUP: - 2H.03PM.01
1 3
5
6
4
3
7
35
TITLE: - FLANGE AND FASTENERS
GROUP: - 2H.21PK.02
FOR TAIL PIPE
1
2
4
5
3
4
36
TITLE: - FLYWHEEL &
GROUP: - 2H.04PM.01
FLYWHEEL HOUSING (2R)
5 3
7 2
10 11
13
9 12
37
TITLE: - FUEL INJECTION PIPE
GROUP: - P1.011
(H.P PIPE 700MM)
10 9 14
5
4
15
12
11
6 13
38
TITLE: - FUEL INJECTION PIPE
GROUP: - P1.011
(H.P PIPE 700MM)
10 9 14
5
4
15
12
11
6 13
39
TITLE: - FUEL PIPING GROUP: - 2H.15PM.01
9
8 8
9 6
8 15
4 16
3 7
1
8
9
12 2
16 14
11
15 13
40
TITLE: - FUEL PIPING GROUP: - 2H.15PM.01
9
8 8
9 6
8 15
4 16
3 7
1
8
9
12 2
16 14
11
15 13
41
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011
4 2
42
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 2H.22PM.01
43
TITLE: - GEAR CASING (MACHINING) GROUP: - 3H.962
22 17
7
26
4
6 8
30
22
3
23 2
20
22 13
18 27 12
24
22 14
11
5 19
1 22 9
20 21
26 16
25 15
22
28 29
10
44
TITLE: - GEAR CASING (MACHINING) GROUP: - 3H.962
22 17
7
26
4
6 8
30
22
3
23 2
20
22 13
18 27 12
24
22 14
11
5 19
1 22 9
20 21
26 16
25 15
22
28 29
10
45
TITLE: - GEAR CASING (MACHINING) GROUP: - 3H.962
22 17
7
26
4
6 8
30
22
3
23 2
20
22 13
18 27 12
24
22 14
11
5 19
1 22 9
20 21
26 16
25 15
22
28 29
10
46
TITLE: - GENERATOR CONTROL UNIT KG541
GROUP: - D8.048.07.0.PR
LEVEL - 0
KOEL
GREEN
47
TITLE: - INJECTOR ASSEMBLY (E 080 2251 00)
GROUP: - 4H.1429.6
WITH NOZZLE (B 433 391 733)
48
TITLE: - INLET MANFIOLD GROUP: - 2H.094.1
5
1
3
7
6
49
TITLE: -INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING
50
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00
51
TITLE: - KIT GROUP S/F CANOPY (2R - CPCB II) GROUP: - 2H.227.3
3
1 2
4 5
52
TITLE: - L.O.HEADER (W/O OIL COOLER) GROUP: - 2H.964.1
12
8
10
6
8
5
7
8
9
4
11
53
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170
1 3
2 2
54
TITLE: - LUB OIL PUMP GROUP: - 3H.005.2
14 24 25 19
12
20 13
15
25
23 11
3 8
9
16
17 22
6 10 21
5
55
TITLE: - LUB OIL PUMP GROUP: - 3H.005.2
14 24 25 19
12
20 13
15
25
23 11
3 8
9
16
17 22
6 10 21
5
56
TITLE: - LUB OIL PUMP GROUP: - 3H.005.2
14 24 25 19
12
20 13
15
25
23 11
3 8
9
16
17 22
6 10 21
5
57
TITLE: - LUB OIL SUMP
GROUP: - 2H.072
(SHEET METAL FOR 2R1040 GENSET)
5
7
4
58
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - 4H.14PM.01
10 8
9
1 4
2 13 6
11
12
59
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001.1
3
34 21
6 22
5 19
20
17 14
18
16 15
13 33
32
4 23 27
25
30
12 28
11 31 7
10 9 8
60
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001.1
3
34 21
6 22
5 19
20
17 14
18
16 15
13 33
32
4 23 27
25
30
12 28
11 31 7
10 9 8
61
TITLE: - MONOBLOCK CRANKCASE GROUP: - 2H.001.1
3
34 21
6 22
5 19
20
17 14
18
16 15
13 33
32
4 23 27
25
30
12 28
11 31 7
10 9 8
62
TITLE: - NAME PLATE FOR CPCB II ENGINE GROUP: - 4H.19PM.01
63
TITLE: - OIL SEAL HOUSING
GROUP: - 2H.039
(PG S/F SHEET METAL SUMP)
2 1
64
TITLE: - PISTON AND CON ROD ASSEMBLY GROUP: - 3H.106.2
10
12
2
5 14
11 13
7 4
65
TITLE: - PISTON AND CON ROD ASSEMBLY GROUP: - 3H.106.2
10
12
2
5 14
11 13
7 4
66
TITLE: - POLY V BELT (FENNER, 6PK-1190) GROUP: - 4H.1493
67
TITLE: - PUSHROD & TAPPETS GROUP: - 2H.007
68
TITLE: - RADIATOR (PP SHEET) TATA TOYO GROUP: - 2H.139.80.0.PR
69
TITLE: - RESIDENTIAL SILENCER FOR 15, KVA GROUP: - 2H.188.10.0.00
70
TITLE: - ROCKER COVER (ALUMINIUM) GROUP: - 2H.107.2
11
12
8
13
4 6
10
9
71
TITLE: - ROCKER COVER (ALUMINIUM) GROUP: - 2H.107.2
11
12
8
13
4 6
10
9
72
TITLE: - SENSOR UNIT ASSEMBLY GROUP: -4H.01PM.08
2
7
3
7
73
TITLE: - SET OF STICKERS GROUP: - 2H.23PM.03
2
3
4 5
KOEL 6 7
CHHOTACHILLI
BY
KIRLOSKAR
8
9 10
11 12 13
15 16
14 17
74
TITLE: - SET OF STICKERS GROUP: - 2H.23PM.03
2
3
4 5
KOEL 6 7
CHHOTACHILLI
BY
KIRLOSKAR
8
9 10
11 12 13
15 16
14 17
75
TITLE: - SKID FASTENERS GROUP: - 2H.124.9
4 5
2 2
1 1
76
TITLE: - SPIN ON FUEL FILTER & ITS MTG ON
GROUP: - 3H.241.2
HOUSING
9
3
2
4
12
5
1
10
11
7
10
9
77
TITLE: - STARTER MOUNTING ASSEMBLY GROUP: - 4H.06PM.02
2 4
3
78
TITLE: - STOP SOLENOID ASSEMBLY GROUP: - 4H.02PM.01
79
TITLE: - SUCTION HOSE ASSEMBLY GROUP: - 2H.08PM.02
3
4
1
2
80
TITLE: - SUCTION TUBE GROUP: - 2H.071
5
10
3
8
7 2
81
TITLE: - THERMOSTAT AND MOUNTING GROUP: - 3H.061
3
10
14
4 11
13
14
2
5
9 12
8
6
7
82
TITLE: - THERMOSTAT AND MOUNTING GROUP: - 3H.061
3
10
14
4 11
13
14
2
5
9 12
8
6
7
83
TITLE: - THERMOSTAT PLUG GROUP: - 46.260.8
84
TITLE: - VALVE ROCKER ASSEMBLY GROUP: - 2H.982
11 6
18 14
17 18
18 14 16 17 7
6
17 14
15
10 14
16 18
15 17
6 15
7
16
9
15 19
5
6
8 16
4
85
TITLE: - VALVE ROCKER ASSEMBLY GROUP: - 2H.982
11 6
18 14
17 18
18 14 16 17 7
6
17 14
15
10 14
16 18
15 17
6 15
7
16
9
15 19
5
6
8 16
4
86
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052
6
1
5
3
8
9
87
TITLE: - WATER PUMP PULLEY FOR POLY
GROUP: - 4H.1483
V BELT 6PK (2R TO 4RTA)
88