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PART'S CATALOGUE

FX210
PICK & CARRY CRANE

102092420500/B
17/05/2017
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 BODY AND FRAME WORK
01.01 FRONT BODY SUB ASSY (INNER OUTRIGGER) 5-6
01.02 FRONT BODY SUB ASSY. (WITH OUTSIDE OUTRIGGER) 7-8
01.03 FRONT BODY SUB ASSY. (WITH OUTSIDE OUTRIGGER & DW) 9-10
01.04 OUTRIGGER HYD. ASSEMBLY 11-12
01.05 REAR FRAME SUB ASSEMBLY 13-14
01.06 CENTER PIVOT ASSEMBLY 15-16
01.07 COUNTER WEIGHT ASSEMBLY & INSTALLATION 17-18
01.08 FRONT BONNET & COVER ASSEMBLY 19-20
01.09 REAR BONNET & COVER ASSEMBLY 21-22
01.10 CABIN ASSEMBLY 23-24
01.11 CABIN SUB ASSEMBLY 25-28
01.12 TYRE GUARD ASSEMBLY 29-30

02 BOOM AND EXTENSION ASSEMBLY


02.01 BOOM COMPLETE ASSEMBLY - 58‘ 31-34
02.02 MAIN BOOM ASSEMBLY 35-36
02.03 1ST EXTENSION ASSEMBLY 37-40
02.04 2ND EXTENSION ASSEMBLY 41-42
02.05 MANUAL EXTENSION ASSEMBLY 43-44
02.06 BOOM COMPLETE ASSEMBLY - 36‘ 45-48
02.07 MAIN BOOM ASSEMBLY 49-50
02.08 1ST EXTENSION ASSEMBLY 51-54
02.09 2ND EXTENSION ASSEMBLY 55-56
02.10 SANTCH BLOCK ASSEMBLY-6F 57-58

03 ENGINE & TRANSMISSION ASSEMBLY


03.01 ENGINE INSTALLATION 59-60
03.02 AIR INTAKE ASSEMBLY 61-62
03.03 EXHAUST SYSTEM 63-64
03.04 FUEL TANK INSTALLATION 65-66
03.05 COOLING SYSTEM 67-68

04 FRONT & REAR AXLE


04.01 FRONT AXLE & BRAKE ASSEMBLY 69-70
04.02 FRONT WHEEL ASSEMBLY 71-72
04.03 REAR WHEEL ASSEMBLY 73-74

1
04.04 REAR AXLE ASSEMBLY (EICHER) 75-76
04.05 SINGLE SUSPENSION ASSY) 77-78
04.06 DRIVE LINE ASSEMBLY 79-80

S NO. DESCRIPTION PAGE NO

05 CONTROL & LINKAGES


05.01 ENGINE CONTROL ASSEMBLY 81-82
05.02 GEAR SHIFTING ASSEMBLY 83-84
05.03 PNEUMATIC CIRCUIT 85-86
05.04 CLUTCH ASSEMBLY 87-88
05.05 FOOT ACCELERATOR ASSEMBLY 89-90

06 HYDRAULICS
06.01 CONTROL VALVE CIRCUIT 91-92
06.02 STEERING CIRCUIT 93-96
06.03 LUFF CIRCUIT 97-98
06.04 HYDRAULIC TANK INSTALATION 99-100
06.05 STEERING UNIT 101-102
06.06 PRIORITY VALVE 103-104
06.07 HYDRAULIC CYLINDERS 105-114

07 ELECTRICAL SYSTEM
07.01 WIRING HARNESS 115-116
07.02 LIGHT ASSEMBLY 117-118
07.03 BATTERY INSTALLATION 119-120
07.04 DASHBOARD & INSTRUMENTS 121-122

08 DECALS
08.01 DAECALS-36‘ 123-124
08.02 DAECALS-58‘ 125-126

09 OPTIONAL ITEMS
09.01 S.L.I. (SAFE LOAD INDICATION SYSTEM) 127-132
09.02 PROXIMITY SENSOR ASSEMBLY 133-136
09.03 REAR VIEW CAMERA INSTALLATION 137-138
09.04 REVOLVING LIGHT & FIRE EXTINGUISHER ASSEMBLY 139-140
09.05 HOSE KIT 141-141

10 ENGINE COMPONENTS
10.01 ENIGNE BLOCK 142-143

2
10.02 CYLINDER HEAD 144-147
10.03 MAIN BEARING 148-149
10.04 PISTON & RINGS 150-151
10.05 CONNECTING ROD 152-153
10.06 CRANK SHAFT 154-155
10.07 CAMSHAFT 156-157
10.08 FLYWHEEL 158-159
10.09 FLYWHEEL HOUSING 160-161
10.10 TIMING GEARS 162-163
10.11 TIMING GEARS CASE 164-165
10.12 OIL SUMP 166-167
10.13 OIL SUCTION STRAINER 168-169
10.14 OIL PUMP 170-171
10.15 ENGINE VALVES 172-173
10.16 OIL DIPSTICK 174-175
10.17 INTAKE MANIFOLD 176-177
10.18 EXHAUST MANIFOLD 178-179
10.19 OIL COOLER AND FILTER 180-181
10.20 OIL COOLER & FILTER –INTERNAL COMPONENTS 182-183
10.21 THERMOSTAT 184-185
10.22 BREATHER HOSE 186-187
10.23 FUEL INJECTION PUMP AND PIPES 188-189
10.24 NOZZLE HOLDER 190-191
10.25 WATER PUMP 192-193
10.26 ASSY OF AIR COMPRESSOR 194-195
10.27 ASSY OF AIR COMPRESSOR INTRNAL COMPONENTS 196-197
10.28 ALTERNATOR 198-199
10.29 ALTERNATOR – INTERNAL COMPONENTS 200-201
10.30 TURBO CHARGER 202-203
10.31 STARTER MOTOR 204-205
10.32 SUNDRIES AND FINISH 206-206
10.33 LOOSE ITEMS 207-208

11 CLUCTH 209-210

12 AUXILLIARY GEAR BOX 211-218

13 AIR INFLATION KIT 219-220

14 FILTER ASSEMBLY 221-222

15 WINCH 223-228

3
16 CONTROL VALVE 229-236

17 BRAKE VALVE 237-238

18 UNLOADER VALVE 239-242

19 QUICK RELEASE VALVE 243-244

20 GRADUATED HAND CONTROL VALVE 245-246

21 REAR AXLE 440 DH (EICHER) 247-274

22 WINCH INSTALLATION 275-276

23 FLY JIB ASEMBLY 277-278

24 MAN BASKET ASSEMBLY 279-280

4
FRONT BODY SUB ASSY (INNER OUTRIGGER)
(102011120200)
FIGURE NO: - 01.01
1

5
FRONT BODY SUB ASSY (INNER OUTRIGGER)
(102011120200)
FIGURE NO: - 01.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102011321000 B FRONT BODY WITH AXLE FAB. 1
2 101511524600 A COVER PLATE 2 EXISTING

6
F. BODY SUB ASSY (WITH OUTSIDE OUTRIGGER)
(102011120000)
FIGURE NO: - 01.02

7
F. BODY SUB ASSY (WITH OUTSIDE OUTRIGGER)
(102011120000)
FIGURE NO: - 01.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102011322300 C F. BODY WITH OUTER OR 1
2 102011322200 A COVER PLATE 1
3 101511446700 A COVER PLATE FAB 2

8
F. BODY SUB ASSY (WITH OUTSIDE OR & DW)
(102011119900)
FIGURE NO: - 01.03

9
F. BODY SUB ASSY (WITH OUTSIDE OR & DW)
(102011119900)
FIGURE NO: - 01.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102011321400 C F. BODY WITH OUTER OR& DW 1
2 102011322200 A COVER PLATE FAB 2

10
OUTRIGGER HYD. ASSEMBLY
FIGURE NO: - 01.04 (101642121000)

20
18
17
19

10

2
21 3
22
15 9

8
14 23
7

16 6

DETAIL A

11
OUTRIGGER HYD. ASSEMBLY
(101642121000)
FIGURE NO: - 01.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924801250451 A CYL. OUTRIGGER 2
2 901601600000 A WASHER PLAIN 8 M16
3 901611600000 A WASHER SPRING 8 M16
4 901101613140 A BOLT HEX 8 M16x65, Gr - 10.9
5 101211333600 A OR SHOE PLATE FAB 4
6 101211453900 A OR SHOE PLATE 2
7 901601200000 A WASHER PLAIN 12 M12
8 901611200000 A WASHER SPRING 12 M12
9 901101213070 A BOLT HEX 12 M12X35, Gr - 10.9
10 925022001500 A SWIVEL RUN ELBOW 4
14 101742420300 A ADOPTER 8 1/2"X3/8" BSP`
15 925082000200 A DOWTY SEAL 8 3/8" BSP
16 929200001500 A DUAL PILOT CHECK VALVE 2
16.1 929200001600 A CARTRIDGE SC5H-R3/14 4
16.2 929200001700 A MANIFOILD BLOCK SB-R4-0205ST 2
17 102043320000 A OUTIGGER TUBE LH 1
18 102043319900 A OUTIGGER TUBE RH 1
19 901600800000 A WASHER PLAIN 4 M8
20 901500812030 A SCREW HEX 4 M8X15, Gr - 8.8
21 901100812200 A BOLT HEX 2 M8X100
22 901610800000 A SPRING WASHER 2 M8
23 901200800000 A HEX NUT 2 M8

12
REAR FRAME SUB ASSY
(102014119900)
FIGURE NO: - 01.05

2
4

13
REAR FRAME SUB ASSY
(102014119900)
FIGURE NO: - 01.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102014325200 D REAR FRAME FAB 1
2 102014429000 A WELD FLANGE 2
3 102014520000 A PLATE 1
4 101214522700 C COVER PLATE 1 EXISTING

14
CENTER PIVOT ASSY.
(102016119900)
FIGURE NO: - 01.06

5
14
16

15
2
8
13
6

9 10

12 11

15
CENTER PIVOT ASSY.
(102016119900)
FIGURE NO: - 01.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 933400001200 A BEARING DIA 80 2
2 102011424800 A CENTER PIVOT PIN 2
3 102016420000 A THRUST WASHER 4 220X81X3MM
4 102016420100 A THRUST WASHER 4 220X81X2MM
5 901111010060 A BOLT ALLEN 16 M10x30, Gr - 12.9
6 102011424900 A ST.JACK PIN 4
7 901101212280 A BOLT HEX 2 M12x140, Gr - 8.8
8 901221200000 A NUT NYLOCK 2 M12
9 901101012150 A BOLT HEX 4 M10x75, Gr - 8.8
10 901201000000 A NUT HEX 4 M10
11 924551000244 A STEERING CYLINDER(LH) 1
12 924551000243 A STEERING CYLINDER (RH) 1
13 102011322100 B TOWING BKT FAB 1
14 101611220000 A LOCKING PIN 2
15 901660600000 A LYNCH PIN 2 M6X42MM
16 901301200000 A NIPPLE GREASE M12 2

16
COUNTER WEIGHT ASSY & INSTALLATION
(102015219900)
FIGURE NO: - 01.07

5
1
4

6
11

10

17
COUNTER WEIGHT ASSY & INSTALLATION
(102015219900)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102015320900 A SIDE CWT FAB LH 1
2 102015321000 A SIDE COUNTER WT RH 1
4 901601600000 A WASHER PLAIN 12 M16
5 901611600000 A WASHER SPRING 12 M16
6 901501612100 A SCREW HEX 4 M16x50, Gr - 10.9
7 901101611130 A BOLT HEX 8 M16x65, Gr - 8.8
8 102015321200 A LADDER FAB 1
9 901600800000 A PLAIN WASHER 8 M8
10 901610800000 A SPRING WASHER 8 M8
11 901500812040 A HEX SCREW 8 M8X20

18
FRONT BONNET & COVER ASSY
(102064120300)
FIGURE NO: - 01.08

7
8
21 6

20

29
1
22
5
2

25

27
15 26
3 4
17

18

11 28
16 10 13
12 14 19

19
FRONT BONNET & COVER ASSY
(102064120300)
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102064120000 D TOOL BOX SUB ASSY 1
2 102064322700 B FENDER FAB RH 1
3 929100000100 A WINCH (WIN 20) 1 Dinamic Oil
4 102064322800 B FENDER FAB LH 1
5 101564325600 B GUARD FAB 1
6 901601000000 A WASHER PLAIN 52 M10
7 901501012070 A SCREW HEX 52 M10x35, Gr - 8.8
8 901611000000 A WASHER SPRING 52 M10
10 101664124400 A ROLLER ASSY 4
11 901111210160 A BOLT ALLEN 8 M16x60, Gr - 12.9
12 101714219900 B AGB PIN 1
13 901100812150 A BOLT HEX 1 M8x75, Gr - 8.8
14 901220800000 A NUT NYLOCK 1 M8
15 101112200415 A PIN STEERING JACK OLD 30X140 L 1
16 101727120100 A HOOK & SNATCH ASSY 1
17 901501612120 A SCREW HEX 4 M16x60, Gr - 8.8
18 100945400440 A WIRE ROPE 1 DIA 12MM; 6X19XFC 44 MTR LONG
19 901201000000 A NUT HEX 4 M10
20 937200000100 A HANDLE 1 CAR INTERNATIONAL
21 901110610040 A BOLT ALLEN 2 M6x20, Gr - 12.9
22 901200600000 A HEX NUT 2 M6
25 101215320500 D AUX.COUNTER WEIGHT FAB 1
26 901601600000 A WASHER PLAIN 10 M16
27 901611600000 A WASHER SPRING 6 M16
28 901101612090 A BOLT HEX 6 M16x45, Gr - 8.8
29 901600600000 A WASHER PLAIN 2 M6

20
REAR BONNET & COVER ASSEMBLY
(102064120400)
FIGURE NO: - 01.10

10

15 1
12
2 14

13
16

4
8

20 7
11
19
17 3
18
9

21
REAR BONNET & COVER ASSEMBLY
(102064120400)
FIGURE NO: - 01.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102064120200 G BONNET ASSY 1
2 102064321800 E FENDER CUM BATTRY BOX FAB RH 1
3 102064321200 A ANGLE FAB 2
4 102064321900 F FENDER FAB LH 1
5 901600800000 A WASHER PLAIN 14 M8
6 901500812040 A SCREW HEX 15 M8x20, Gr - 8.8
7 901601000000 A WASHER PLAIN 48 M10
8 901501012060 A SCREW HEX 32 M10x30, Gr - 8.8
9 901101012050 A BOLT HEX 12 M10x25, Gr - 8.8
10 901611000000 A WASHER SPRING 29 M10
11 901221000000 A NUT NYLOCK 18 M10
12 901110610040 A BOLT ALLEN 4 M6x20, Gr - 12.9
13 901200600000 A HEX NUT 4 M6
14 901600600000 A WASHER PLAIN 2 M6
15 901500612030 A SCREW HEX 2 M6x16, Gr - 8.8
16 901610800000 A WASHER SPRING 8 M8
17 102064322100 A CENTER PLATE FAB. 1
18 901601000000 A WASHER PLAIN 4 M10
19 901611000000 A WASHER SPRING 4 M10
20 901501012040 A SCREW HEX 4 M10x20, Gr - 8.8

22
CABIN ASSY
(101563126500)
FIGURE NO: - 01.11
11
2

13 6
5

12
3

17

10

14

16 15

23
CABIN ASSY
(101563126500)
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563126300 F CABIN SUB ASSY_N 1
2 936100001100 A DRIVER SEAT 1
3 94190000020 A FAN (24V) 1
4 90160050000 A WASHER PLAIN 4 M5
5 901610500000 A WASHER SPRING 4 M5
6 901500512030 A SCREW HEX 4 M5x15, Gr - 8.8
7 101263528000 B FLOOR MAT 1
8 941800000600 A WIPER MOTOR (24V) 1
9 101175419900 A WIPER ARM 16" 1
10 101193420100 A WIPER BLADE 17" 1
11 936400000200 A SEAT BELT 1
12 901611000000 A SPRING WASHER 4 M10
13 901101012060 A BOLT HEX 4 M10x30, Gr - 8.8
14 101563329200 A MASTER CYL COVER 1
15 901500812050 A SCREW HEX 4 M8X25, Gr- 8.8
16 901610800000 A WASHER SPRING 4 M8
17 101563452000 A RUBBER CORK CAP (Ø25) 1

24
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.12

53
35

8 9 33
57

61 3

54 55 6
34
23
5 4
16
28
22
31 10
17
32
27
38 14
18 41

2 15
29 30
21 A 42
49

62 13 19
43 51 52 20
7 1
56 48
44
63 50
60
DETAIL A

25
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563328600 C CABIN FRAME FAB 1
2 101263328700 A DASHBOX FAB_N 1
3 300164405000 A HINGE PIN. 2
5 101263451700 B SIDE GLASS BEDING 1
6 101763443100 A WINDOE FRAME LH 1
7 101563329000 A DOOR FRAME FAB_N 1
8 101763442900 B SIDE GLASS 1
9 101763443000 C SIDE GLASS BEDING 1
10 101263453800 C FRONT GLASS BEDING 1
13 937200000100 A HANDLE 2
14 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
15 901600600000 A WASHER PLAIN 8 M6
16 101271120400 A WIRING HARNESS CABIN 1
17 101263465700 A CATCHER 1
18 901500612040 A SCREW HEX 8 M6x20, Gr - 8.8
19 901610800000 A WASHER SPRING 4 M8
20 901600800000 A WASHER PLAIN 10 M8
21 101263465800 A CATCHER FEMALE 1
22 101263476900 A WINDOW FRAME 1
23 101263477000 A SIDE GLASS 1
27 101263478600 A DOOR GLASS 1
28 101263483200 B SIDE GLASS BEDING 1 TOTAL LENGTH :1400 MM
29 101263483400 B DOOR GLASS BEDING 1
30 937100001500 A D.P. DOOR LOCK RH 1
31 101263485600 B WINDOW GLASS 1
32 101263486000 B WINDOW GLASS 1
33 101263451200 B LH SPLIT GLASS 1
34 101263451800 A SIDE GLASS 1
35 101763443200 B LH SPLIT GLASS 1
38 101263436100 A GLASS SLINDING CLAMP 6
41 101763443600 B COVER 1
42 101211455000 D FRONT COVER 1
43 101263484100 F HOSE COVER PLATE 1
44 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
48 101563446500 A PLATE 1
49 901500812030 A SCREW HEX 2 M8x15, Gr - 8.8
50 901200800000 A NUT HEX 2 M8
51 101563457200 A CABIN COVER PLATE 1
52 901500612030 A SCREW HEX 2 M6x16, Gr - 8.8

26
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.13

53
35

8 9 33
57

61 3

54 55 6
34
23
5 4
16
28
22
31 10
17
32
27
38 14
18 41

2 15
29 30
21 A 42
49

62 13 19
43 51 52 20
7 1
56 48
44
63 50
60
DETAIL A

27
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
53 101563425000 A ROOF CARPET 1
54 101563451700 A REAR GLASS BEDING 1
55 101563451600 A REAR GLASS 1
56 101563455900 A DOOR GLASS 1
57 101563454900 A WINDOW GLASS 2
60 101563455800 A DOOR GLASS BEDING 1
61 101563454800 A WINDOW FRAME 1
62 101563456000 A DOOR GLASS BEDING 1
63 101563455600 A DOOR GLASS 1

28
TYRE GUARD ASSY
(102064120700)
FIGURE NO: - 01.14

4
5
6

29
TYRE GUARD ASSY
(102064120700)
FIGURE NO: - 01.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102064320700 B REAR TYRE GAURD FAB_LH 1
2 102064320600 A FRONT TYRE GAURD FAB 2
3 102064320800 B REAR TYRE GAURD FAB_RH 1
4 901601000000 A WASHER PLAIN 32 M10
5 901611000000 A WASHER SPRING 16 M10
6 901501012060 A SCREW HEX 16 M10X30

30
BOOM ASSY COMPLETE
(102021121500-58‘)
FIGURE NO: - 02.01

3 7 40 41

A E
2

F 4

D 39
1 11
49
B
5 10

31 32
33 C
28

34
23 27 26 25 42 43 24

38
29 35 36 6 44 8

30

37

DETAIL E DETAIL F
13
14
DETAIL D 12
15
47
16
45

48

46

22
DETAIL A DETAIL B DETAIL C

31
BOOM ASSY COMPLETE
(102021121500-58‘)
FIGURE NO: - 02.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102021121600 A MAIN BOOM ASSY 1
2 102022121200 A FIRST EXTN ASSY 1
3 102023121200 A SECOND EXTN ASSY 1
4 102024121200 A MANUAL EXTN ASSY 1
5 101623423300 B LOCKING PIN 1
6 924801003741 A EXTN CYL 1
7 101521126600 A ROLLER BKT ASSY 1
8 101622421400 B CYL MTG PLATE 2
9 901561612130 A COUNTERSUNK SCREW 8 M16x65, Gr - 8.8
10 901661700000 A LINCH PIN 1
%DI 10 mm (6x37 S.C) 7 mtr long WITH
11 101521426500 C WIRE ROPE 1 THIMBLE
12 101221402600 A SHAKLE 1 EXISTING
13 101221219900 A PIN 1 EXISTING
14 901101012130 A BOLT HEX 1 M10x65, Gr - 8.8
15 901221000000 A NUT NYLOCK 1 M10
16 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
22 901221600000 A NUT NYLOCK 4 M16
23 101221325100 B ROPE PULLEY BKT 1 EXISTING
24 901500812040 A SCREW HEX 5 M8x20, Gr - 8.8
25 101228400500 A PIN ROLLER BKT 1 REF NO. ANBAM3-0812
26 101228400400 B BUSH 1 REF NO. ANBAM3-1212
27 101228400300 C PULLEY 1 REF NO. ANBAM3-1012
28 101121201300 C TIE ROD 2
29 901602000000 A WASHER PLAIN 2 M20
30 901202000000 A NUT HEX 6 M20

32
BOOM ASSY COMPLETE
(102021121500-58‘)

FIGURE NO: - 02.01

3 7 40 41

A E
2

F 4

D 39
1 11
49
B
5 10

31 32
33 C
28

34
23 27 26 25 42 43 24

38
29 35 36 6 44 8

30

37

DETAIL E DETAIL F
13
14
DETAIL D 12
15
47
16
45

48

46

22
DETAIL A DETAIL B DETAIL C

33
BOOM ASSY COMPLATE
(102021121500-58‘)
FIGURE NO: - 02.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


31 101128200400 A LOCKING PIN 2
32 901660600000 A LINCH PIN 2
33 101121201400 B SOLID THIMBLE 2
34 101128200500 B ROPE CLAMP 2
35 101521422300 A PIN EXTN CYL 1
36 930402502000 A EXTERNAL CIRCLIP 2 DIA 40 x 2.5 N IS:3075
37 102324124500 A ROPE 2 DIA 13 X 17 mtr WIRE ROPE
38 996700007802 A U CLAMP 14
39 101621426100 B ROPE WINCH 1 DIA13X90M (STEEL CORE) ANTI TWIST
40 901611000000 A WASHER SPRING 6 M10
41 901511010100 A SCREW ALLEN 6 M10x50, Gr - 12.9
42 901600800000 A WASHER PLAIN 5 M8
43 901610800000 A WASHER SPRING 5 M8
44 101521527600 A SHIM 2
45 101221421600 A HOOK PIN 1
46 101627120000 A HOOK ASSY 16T 1 HOOK ASSY. 16TON
47 901201200000 A NUT HEX 1 M12
48 901101212180 A BOLT HEX 1 M12x90, Gr - 8.8
49 101521446700 A SOLID THIMBLE 1

34
MAIN BOOM ASSY
(102021121600)
FIGURE NO: - 02.02

21

18
3
B
19
6
12
17 5
13
15
4
14
2
20

DETAIL A
16 11
10
9

DETAIL B

35
MAIN BOOM ASSY
(102021121600)
FIGURE NO: - 02.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102021323000 B MAIN BOOM FAB 1
2 101121402100 D RETAINER WEARPAD 2
3 101121404500 A WEARPAD 2
4 101121401900 A SHIM 2 SHIM 250x60x1THK
5 101121402000 A SHIM 2 SHIM 250x60x3THK
6 101521454600 B BOTTOM WEARPAD 2
7 101021403000 B SPACER WEAR PAD 1
8 101121404500 A WEARPAD 1
9 901601000000 A WASHER PLAIN 6 M10
10 901611000000 A WASHER SPRING 6 M10
11 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
12 901201600000 A NUT HEX 2 M16
13 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
14 901600800000 A WASHER PLAIN 10 M8
15 901610800000 A WASHER SPRING 10 M8
16 901500812080 A SCREW HEX 4 M8x40, Gr - 8.8
17 901500812040 A SCREW HEX 6 M8x20, Gr - 8.8
18 901560612050 A COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
19 101021401900 C WEARPAD CARRIER 2
20 101121400900 A COVER PLATE 1
21 901301000000 A NIPPLE GREASE 1 M10x1

36
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03

45 44 43
29 42
24 44
46 51
28 50
27 23
49
40
48
41
19 17
38 14 47
22
32 15
25
5
52
4 35
20
26
40
36
41
21
18
13
37 16

8 39
30
12 10
3
2 34 9
2
3 37 33 6
31 11 7

DETAIL A DETAIL B

37
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102022321400 A FIRST EXTN FAB 1 EXISTING
2 101122400800 A SHIM 4 (100X50X1)
3 101122400900 A SHIM 4 (100X50X3)
4 101122401000 A SHIM 2 300X50X1
5 101122401100 A SHIM 2 300X50X3
6 101022401300 C WEARPAD CARRIER 2
7 101222419900 A WEAR PAD 2
8 101422200100 A RETAINER WEARPAD 1
9 901601000000 A WASHER PLAIN 8 M10
10 901611000000 A WASHER SPRING 8 M10
11 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
12 101022402400 A BOTTOM WEAR PAD 2
13 933100001200 A BALL BEARING 2 6013 (EXISTING)
14 933100000500 A GROVED BALL BEARING 2 6215-2RS1
15 101122200700 A ROPE BOSS SHEAVE 2
16 101022200500 A PULLEY 2
17 101122200500 - PULLEY 2
18 101622421300 A PIN 2
19 901222200000 A NUT NYLOCK 2 M22
20 901521012090 A SCREW GRUB 2 M10x45, Gr - 8.8
21 101022200600 B TAPPED BOSS 2
22 901502412080 A SCREW HEX 2 M24x40, Gr - 8.8
23 901521012070 A SCREW GRUB 2 M10x35, Gr - 8.8
24 101122200900 A PIN 1
25 101022402500 B SPACER WEAR PAD 1
26 101022402600 A WEARPAD 1
27 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
28 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
29 901221000000 A NUT NYLOCK 3 M10
30 101022401400 A WEAR PAD 2 100X50X13
31 101122404200 A WEAR PAD 2 100X50X20 (EXISTING)
32 101022401500 A WEARPAD 2 EXISTING
33 101122401600 A SHIM 2 140X50X1
34 101122401700 A SHIM 2 140X50X3
35 101121402400 A SHIM 1 SHIM 75x25x3THK
36 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
37 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8
38 901560812060 A COUNTERSUNK SCREW 4 M8x30, Gr - 8.8

38
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03

45 44 43
29 42
24 44
46 51
28 50
27 23
49
40
48
41
19 17
38 14 47
22
32 15
25
5
52
4 35
20
26
40
36
41
21
18
13
37 16

8 39
30
12 10
3
2 34 9
2
3 37 33 6
31 11 7

DETAIL A DETAIL B

39
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
39 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
40 101022201100 A SPACER 4
41 901612400000 A WASHER SPRING 4 M24
42 101022201600 A TOP PULLEY 1
43 933100001800 A BALL BEARING 1 6310-2RS1
44 930110401000 A INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
45 101126200100 A SPACER 5 1
46 101126200200 B SPACER 26 1
47 101222320100 A ROPE RETAINER BKT 1
48 901600800000 A WASHER PLAIN 2 M8
49 901610800000 A WASHER SPRING 2 M8
50 901660600000 A LINCH PIN 1
51 101621220200 A LOCKING PIN 1 EXISTING
52 901101012160 A BOLT HEX 2 M10x80, Gr - 8.8

40
SECOND EXT ASSY
(102023121200)
FIGURE NO: - 02.04

7
10 11
22 28 36 9 13
38
8 37 8
20 17
39
40 19 15 12

25 27 16
5
26
21
23 4
18
32 6
31
34

33

30
35
3
19
29
2

14
24
DETAIL A DETAIL B

41
SECOND EXT ASSY
(102023121200)
FIGURE NO: - 02.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102023321400 A SECOND EXTN FAB 1
2 101122401300 A WEAR PAD 2 100X50X10
3 101122400800 A SHIM 2 (100X50X1)
4 101023404700 A WEAR PAD 2 100X50X26
5 101122400900 A SHIM 6 (100X50X3)
6 901560612070 A COUNTERSUNK SCREW 4 M6x35, Gr - 8.8
7 101023403000 A TOP WEARPAD 1
8 901610800000 - WASHER SPRING 4 M8
9 101023502300 A SHIM 1 200X104X1
10 101023502400 A SHIM 1 200X104X3
11 901560812100 A COUNTERSUNK SCREW 4 M8x50, Gr - 8.8
12 101023502200 A STOPER PLATE 1
13 901500812070 - SCREW HEX 2 M8x35, Gr - 8.8
14 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
15 101623422300 A PULLEY 1 EXISTING
16 933100001200 A BALL BEARING 1 6013 (EXISTING)
17 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075 (PART-1)
18 901560612050 A COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
19 901611000000 A WASHER SPRING 10 M10
20 901600800000 A WASHER PLAIN 2 M8
21 101121404500 A WEARPAD 1
22 901500812050 - SCREW HEX 2 M8x25, Gr - 8.8
23 101021401900 B WEARPAD CARRIER 2
24 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
25 101021403000 A SPACER WEAR PAD 1
26 101122401200 A WEARPAD 2
27 901601000000 A WASHER PLAIN 10 M10
28 101623220100 B PIN 1 EXISTING
29 101623423500 A RETAINER WEARPAD 1
30 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
31 101022402400 A BOTTOM WEAR PAD 2
32 901201600000 A NUT HEX 2 M16
33 101122401700 A SHIM 2 140X50X3
34 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
35 101122401600 A SHIM 2 140X50X1
36 101623220000 B PULLEY 1 EXISTING
37 930252002000 A EXTERNAL CIRCLIP 1 DIA30x2N IS:3075 (P-1)
38 933100004800 A BALL BEARING 1 6205-2RSL
39 901101012050 A BOLT HEX 2 M10x25, Gr - 8.8
40 101523424100 A WELD BLOCK S/E 1

42
MANUAL EXT ASSY
(102024121200)
FIGURE NO: - 02.05

10
27
25
15
6
23
25
18
20
26

19
24 11
16
7 17
2 20
14
8
3 21
9
28 22
4 11 12
B 13
DETAIL B

DETAIL A

43
MANUAL EXT ASSY
(102024121200)
FIGURE NO: - 02.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102024321400 A MANUAL EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122401300 A WEAR PAD 2 100X50X10
4 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
6 901221000000 A NUT NYLOCK 2 M10
7 101023403000 A TOP WEARPAD 1
8 101623420400 B ROPE GAURD PIN 3
9 901400400000 A SPLIT PIN 6 SUITABLE FOR DIA 4 x 5 0 LG
10 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
11 933100001000 A DEEP GROOVE BALL BEARING 6 16010
12 901602000000 A WASHER PLAIN 6 M20
13 101623422600 A SPACER 1 EXISTING
14 101126200100 A SPACER 5 3
15 101223423200 A SPACER UPPER 1
16 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
17 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N IS:3075
18 101123201300 A PIN 1
19 901610800000 A WASHER SPRING 1 M8
20 101624421500 A SPACER 3
21 101126200800 A PULLEY 3 EXISTING
22 901300600000 A NIPPLE GREASE 3 M6x1
23 101624421300 A PIN UPPER 1
24 901560812060 A COUNTER SUNK SCREW 4 M8X30,Gr-8.8
25 101624421400 A PIN LOWER 1
26 901600800000 A WASHER PLAIN 1 M8
27 901660600000 A LINCH PIN 1
28 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8

44
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06
A

2 3

32
12

40
B

10
8
24 C

6
34 19 17 18 14 15 16
5 11 4
9 33

13

21 DETAIL E DETAIL F
DETAIL D 27

30
38
29
36

26
37

39 28

31
DETAIL A DETAIL B DETAIL C

45
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102021121800 A MAIN BOOM ASSY 1
2 102022121300 A FIRST EXTN ASSY 1
3 102023121300 A SECOND EXTN ASSY 1
4 924701002051 A EXTn. CYLINDER 1 2393CCL + 2050 STROKE (DANTAL)
5 101028201200 A PIN EXTN CYL 1
6 101121201300 D TIE ROD 2
7 901202000000 A NUT HEX 6 M20
8 101128200400 A LOCKING PIN 2
9 101121201400 B SOLID THIMBLE 2
10 901660600000 A LINCH PIN 2
11 930402502000 A EXTERNAL CIRCLIP 4 DIA 40 x 2.5 N IS:3075
12 101122201700 A PIN EXTN CYL 1
13 101128200500 B ROPE CLAMP 2
14 901600800000 A WASHER PLAIN 5 M8
15 901610800000 A WASHER SPRING 5 M8
16 901500812040 A SCREW HEX 5 M8x20, Gr - 8.8
17 101228400400 B BUSH 1 REF NO. ANBAM3-1212
18 101228400500 A PIN ROLLER BKT 1 REF NO. ANBAM3-0812
19 101228400300 C PULLEY 1 REF NO. ANBAM3-1012
21 996700007802 A U CLAMP 14
24 101028100300 A ROPE 2 SIZE 13 mm 6/19 STEEL CORE, 12.5mtr long
25 929100000800 A WINCH ASSY 1 2.5 T/86 mtr ROPE & ROPE TENSIONER
26 101221402600 A SHAKLE 1 EXISTING
27 101221219900 A PIN 1 EXISTING
28 101227119900 A HOOK ASSY 12T 1 REF NO: AFBSAS 3412
29 901101012130 A BOLT HEX 1 M10x65, Gr - 8.8
30 901201000000 A NUT HEX 1 M10
31 901221600000 A NUT NYLOCK 4 M16
32 101028100800 B ROPE 1 DIA 13, 60 mtr LONG(STEEL CORE) ANTI TWIST
33 901602000000 A WASHER PLAIN 2 M20
34 101221325100 B ROPE PULLEY BKT 1

46
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06
A

2 3

32
12

40
B

10
8
24 C

6
34 19 17 18 14 15 16
5 11 4
9 33

13

21 DETAIL E DETAIL F
DETAIL D 27

30
38
29
36

26
37

39 28

31
DETAIL A DETAIL B DETAIL C

47
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


36 101221202100 A HOOK PIN 1
37 901101212180 A BOLT HEX 1 M12X90
38 901201200000 A NUT HEX 1 M12
39 101821424800 A HOOK ASSY 20 TON 1
40 101521446700 A SOLID THIMBLE 1

48
MAIN BOOM ASSEMBLY
(102021121800)-2050
FIGURE NO: - 02.07

20

11
7
8
9

15 3

14 13

17

16

12

2
5 19
18 10

DETAIL A

49
MAIN BOOM ASSEMBLY
(102021121800)-2050
FIGURE NO: - 02.07

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102021323300 A MAIN BOOM FAB 1
2 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
3 901201600000 A NUT HEX 2 M16
4 101121402100 B RETAINER WEARPAD 2
5 101122401200 A WEARPAD 2
6 101021402900 A BOTTOM WEARPAD 2
7 101021403000 A SPACER WEAR PAD 1
8 101121404500 A WEARPAD 1
9 901560612050 A COUNTERSUNK SCREW 2 M6x25, Gr - 8.8
10 901601000000 A WASHER PLAIN 6 M10
11 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
12 901500812080 A SCREW HEX 4 M8x40, Gr - 8.8
13 901501612140 A SCREW HEX 2 M16x70, Gr - 8.8
14 101121401900 A SHIM 2 SHIM 250x60x1THK
15 101121402000 A SHIM 2 SHIM 250x60x3THK
16 901610800000 A WASHER SPRING 6 M8
17 901600800000 A WASHER PLAIN 6 M8
18 101021401900 B WEARPAD CARRIER 2
19 901611000000 A WASHER SPRING 6 M10
20 901301000000 A NIPPLE GREASE 1 M10X1

50
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08

1 42 14
39 41
40
12
41
26 18

43 37

21 38

16 25 19
17
35 14
24
12
29
13 46
5
37 47
4
38 44

15 22 9

32 45
2
23
36
3
33
27 11
31
34 30
2 8
10 6
3 20 7
34 28

DETAIL B DETAIL A

51
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 102022321600 A FIRST EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122400900 A SHIM 4 (100X50X3)
4 101122401000 A SHIM 2 300X50X1
5 101122401100 A SHIM 2 300X50X3
6 101022401300 C WEARPAD CARRIER 2
7 101222419900 A WEAR PAD 2
8 101422200100 B RETAINER WEARPAD 1
9 901601000000 A WASHER PLAIN 8 M10
10 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
11 101022402400 A BOTTOM WEAR PAD 2
12 933100000500 A GROVED BALL BEARING 4 6215-2RS1
13 101122200700 A ROPE BOSS SHEAVE 2
14 101122200500 A PULLEY 4
15 101022201000 A PIN 2
16 901222200000 A NUT NYLOCK 2 M22
17 901521012070 A SCREW GRUB 2 M10x35, Gr - 8.8
18 101122200600 A TAPPED BOSS 2
19 901502412090 A SCREW HEX 2 M24x45, Gr - 8.8
20 901521012090 A SCREW GRUB 2 M10x45, Gr - 8.8
21 101122200900 A PIN 1
22 101022402500 B SPACER WEAR PAD 1
23 101022402600 A WEARPAD 1
24 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
25 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
26 901221000000 A NUT NYLOCK 1 M10
27 101022401400 A WEAR PAD 2 100X50X13
28 101122401300 A WEAR PAD 2 100X50X10
29 101022401500 A WEARPAD 2 EXISTING
30 101122401600 A SHIM 2 140X50X1
31 101122401700 A SHIM 2 140X50X3
32 101121402400 A SHIM 1 SHIM 75x20x3THK
33 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
34 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8

52
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08

1 42 14
39 41
40
12
41
26 18

43 37

21 38

16 25 19
17
35 14
24
12
29
13 46
5
37 47
4
38 44

15 22 9

32 45
2
23
36
3
33
27 11
31
34 30
2 8
10 6
3 20 7
34 28

DETAIL B DETAIL A

53
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


35 901560812060 A COUNTERSUNK SCREW 4 M8x30, Gr - 8.8
36 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
37 101022201100 A SPACER 4
38 901612400000 A WASHER SPRING 4 M24
39 101022201600 A TOP PULLEY 1
40 933100001800 A BALL BEARING 1 6310-2RS1
41 930110401000 A INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
42 101126200100 A SPACER 5 1
43 101126200200 B SPACER 26 1
44 101222320100 A ROPE RETAINER BKT 1
45 901611000000 A WASHER SPRING 8 M10
46 901610800000 A WASHER SPRING 2 M8
47 901600800000 A WASHER PLAIN 2 M8

54
SECOND EXTN. ASSEMBLY
(102023121300)-2050
FIGURE NO: - 02.09

A
B

1
25 29 25
28 30
30 26
26
31 32

14
7 11
10 13 19
9 8 16
36 12
14
27 3
18 17
34 5
16
4
31 21
6
26 15

30
25
28
2 33 22
20 29 8
35 23 24

DETAIL A DETAIL B

55
SECOND EXTN. ASSEMBLY
(102023121300)-2050
FIGURE NO: - 02.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102023321600 A SECOND EXTN FAB 1
2 101122401300 A WEAR PAD 2 100X50X10
3 101122400800 A SHIM 4 (100X50X1)
4 101023401500 A WEAR PAD 2
5 101122400900 A SHIM 4 (100X50X3)
6 901560612070 A COUNTERSUNK SCREW 4 M6x35, Gr - 8.8
7 101023403000 A TOP WEARPAD 1
8 901610800000 A WASHER SPRING 3 M8
9 101023502300 A SHIM 1 200X104X1
10 101023502400 A SHIM 1 200X104X3
11 901560812100 A COUNTERSUNK SCREW 4 M8x50, Gr - 8.8
12 101023502200 A STOPER PLATE 1
13 901500812070 A SCREW HEX 2 M8x35, Gr - 8.8
14 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
15 901602000000 A WASHER PLAIN 6 M20
16 901221000000 A NUT NYLOCK 2 M10
17 101623420400 B ROPE GAURD PIN 3
18 101123200500 A PIN LOWER 1
19 101123200400 A PIN UPPER 1
20 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
21 901400400000 A SPLIT PIN 6 DIA 4 x 50L
22 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
23 101123201300 B PIN 1 EXISTING PART
24 901600800000 A WASHER PLAIN 1 M8
25 933100001000 A DEEP GROOVE BALL BEARING 8 16010
26 101223423100 C THRUST WASHER 8 REF NO: AMPBA0200
27 101623422300 A PULLEY 1 EXISTING
28 101126200800 A PULLEY 4 EXISTING
29 101126200100 A SPACER 5 4
30 930802501000 A INTERNAL CIRCLIP 8 DIA 80 x 2.5 N IS:3075
31 101623422600 A SPACER 3 EXISTING
32 101623422400 A SPACER UPPER 1 EXISTING
33 901300600000 A NIPPLE GREASE 4 M6x1
34 933100001200 A BALL BEARING 1 6013 (EXISTING)
35 101623422700 A SPACER 2 EXISTING
36 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075 (PART-1)

56
SANTCH BLOCK ASSY-6F
(102326119900)

FIGURE NO: - 02.10


14

16
17
5 15
13
6
2

7
3
18

10 8

9
11

12

57
SANTCH BLOCK ASSY-6F
(102326119900)
FIGURE NO: - 02.10

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 102326319900 B SNATCH BLOCK FAB-6F 1
2 102326420100 A PIN 1
3 101226420200 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20
5 901101012150 A BOLT HEX 1 M10x75,
6 901201000000 A NUT HEX 1 M10
7 901400400000 A SPLIT PIN 4 DIA 4 x 5 0
8 901300600000 A NIPPLE GREASE 2 M6x1
9 102026420400 A SPRING DOWEL 1 DIA 10X130
10 102026420200 A HOOK NUT 1
11 933500001400 A THRUST BALL BRG 51214 1
12 102026420300 A HOOK 16 T 1 APBA12-011
13 102024423800 B BUSH 3
14 101524428500 A PULLEY 3
15 102024424200 B THRUST WASHER 4 MM 6
16 102024424100 B SPACER 7 MM 4
17 102024424000 B SPACER 5 MM 4
18 901301000000 A NIPPLE GREASE 1 M10x1

58
ENGINE INSTALLATION
(101731120700)
FIGURE NO: - 03.01

6
1
5
2

3
12 9

13

4 4
14
15
10
7
11

16

59
ENGINE INSTALLATION
(101731120700)
FIGURE NO: - 03.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931560000100 A ENGINE ALHT4CTIC3 1
2 101331400400 A ENGINE MTG BKT REAR 2
3 901501212060 A SCREW HEX 12 M12x30, Gr - 8.8
4 901611200000 A WASHER SPRING 16 M12
5 300131200100 A SPACER BOTTOM 2
6 901111610220 A BOLT ALLEN 2 M16x110, Gr - 12.9
7 901611600000 A WASHER SPRING 2 M16
8 901221600000 A NUT NYLOCK 2 M16
9 101331400500 A ENGINE MTG PAD FRONT 2
10 901101012050 A BOLT HEX 4 M10x25, Gr - 8.8
11 901611000000 A WASHER SPRING 16 M10
12 901221000000 A NUT NYLOCK 8 M10
13 901601000000 A WASHER PLAIN 8 M10
14 901101034070 A BOLT HEX 8 M10x30, Gr - 12.9
15 101383100100 A TRANSMISSION 1 A15716000000
16 903500624090 A SCREW HEX 12 3/8"BSFX1-1/8"Lg, Gr-12.9

60
AIR INTAKE SYSTEM
(102032119900)
FIGURE NO: - 03.02

1
7
6
2
8
5
9

61
AIR INTAKE SYSTEM
(102032119900)
FIGURE NO: - 03.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101432420000 C AIR CLEANER MTG 2
2 102035419900 C AIR INTAKE PIPE 1
3 901601000000 A WASHER PLAIN 4 M10
4 901501012050 A SCREW HEX 4 M10x25, Gr - 8.8
5 901201000000 A NUT HEX 4 M10
6 90161100000 A SPRING WASHER 4 M10
7 901500812040 A HEX SCREW 4 M8X20
8 901600800000 A WASHER PLAIN 4 M8
9 901610800000 A WASHER SPRING 4 M8

62
EXHAUST SYSTEM
(102033119900)
FIGURE NO: - 03.03

2
7
8
6

63
EXHAUST SYSTEM
(102033119900)
FIGURE NO: - 03.03

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 955200001700 A SILENCER ASSY 1 F3950614
2 101733325700 A CLAMP FAB 2
3 101233120100 C CLAMP ASSY 3
4 102333320000 A EXHAUST PIPE FAB 1
5 901101012080 A BOLT HEX 3 M10x40, Gr - 8.8
6 901611000000 A WASHER SPRING 3 M10
7 901201000000 A NUT HEX 3 M10
8 101433420900 A GASKET (SILENCER) 1
9 101433422400 C OUTLET BEND PIPE 1

64
FUEL TANK INSTALLATION
(102034120000)
0 FIGURE NO: - 03.04
25
24

23

F
5
21
3
2 1 11
15
16
12

10
22

9
8

20 7

6 17

19 14

18
13
DETAIL F

65
FUEL TANK INSTALLATION
(102034120000)
FIGURE NO: - 03.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 300193419900 A STAY MOUNT CAP 8
2 94000004200 A RUBBER PAD 4
3 101214401900 A WASHER 4
4 901101212150 A BOLT HEX 4 M12x75, Gr - 8.8
5 901221200000 A NUT NYLOCK 4 M12
6 101046400500 A GASKET FOR HYD TANK 1
7 901610800000 A WASHER SPRING 8 M8
8 901500812030 A SCREW HEX 8 M8x15, Gr - 8.8
9 901681420000 A COPPER WASHER 2 14X20X1.5
10 901131430000 A BOLT BENJO 1 M14x1.5
11 925082000100 A DOWTY SEAL 3/4" 1
12 300135401000 A MAGNETIC PLUG 1 3/4" BSP
13 102034119900 C FUEL TANK SUB ASSY 1
14 922600000100 A BREATHER 1 MINTOR, TSS0M
15 200145400500 A DOWTY SEAL 1 1/2" BSP
16 101034400200 A FUEL COCK 1 AFFTA1500A00
17 200534421300 A FUEL CAP NEW 1
18 901610500000 A WASHER SPRING 2 M5
19 901500512030 A SCREW HEX 2 M5x15, Gr - 8.8
20 102034420500 A FUEL FLOAT 1
21 101234420300 A DIESEL SUCTION PIPE 1 LENGTH-1000
22 102034420400 A FUEL RETURN PIPE 1 LENGTH-2500
23 101434420800 A FUEL FLEXIBLE PIPE 1 LENGTH- 1700
24 955400090120 A WORM DRIVE CLAMP 1 ID 3/8, OD 1/2
25 101263404400 A PVC SLEEVE 1 1.1/2 ID (13 MTR )

66
COOLING SYSTEM
(101435120100)
FIGURE NO: - 03.05
22

31 8 37
4 38
29
35 2

30
5
16 36
27
1
26
13
28
14
6
15
32
34

11

10
9 12 21
20
23 24 18
17

67
COOLING SYSTEM
FIGURE NO: - 03.05 (101435120100)
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955300005000 A CHARGE AIR COOLER 1 76 HP,BANCO
2 101435120000 B RADIATOR ASSY(15XWF) 1
3 101435319900 B CAC MTG FAB(RH) 1
4 101435320000 B CAC MTG FAB LH 1
5 101435422600 A CAC PIPE RH(A/L) 1
6 955400550750 A HOSE CLAMP 16 SIZE TYPE: 70A, 2-1/4"
7 101435422500 A CAC PIPE LH(A/L) 1
8 101435420700 B CAC HOSE 2
9 901601000000 A WASHER PLAIN 2 M10
10 901611000000 A WASHER SPRING 2 M10
11 901101012070 A BOLT HEX 2 M10x35, Gr - 8.8
12 901221000000 A NUT NYLOCK 2 M10
13 901600800000 A WASHER PLAIN 10 M8
14 901610800000 A WASHER SPRING 8 M8
15 901500812040 A SCREW HEX 4 M8x20, Gr - 8.8
16 101435422800 A RADIATOR TOP HOSE(A/L) 1
17 101535422300 A BOTTOM HOSE 2
18 996100013470 A WORM DRIVE CLAMP 14 (SIZE TYPE 60A)
20 101535422400 A MID PIPE 1
21 940000003300 A ENGINE MTG PAD 2
22 901101212160 A BOLT HEX 2 M12X80, Gr-8.8
23 901601200000 A WASHER PLAIN 6 M12
24 901221200000 A NUT NYLOCK 2 M12
26 901610600000 A WASHER SPRING 6 M6
27 901600600000 A WASHER PLAIN 6 M6
28 901500612050 A SCREW HEX 4 M6X25, Gr-8.8
29 101221206400 A SPACER 4 70X40.5X5.0
30 101535422500 A COWING (A\L) 1
31 101214401900 A ENGINE MOUNTING WASHER 2 50X13X5
32 101435422400 A CAC HOSE 2
33 101435422900 B STOPPER U BEND RH 1
34 101435423000 B STOPPER U BEND RH 1
35 955400550750 A HOSE CLAMP 4 75A
36 901500812050 A SCREW HEX 4 M8X25
37 901500612070 A SCREW HEX 2 M6X35
38 901200800000 A HEX NUT 4 M8

68
FRONT AXLE & BRAKE ASSEMBLY
(101681122200)
FIGURE NO: - 04.01

16

34 32

26 19
30 33 28
27 20
18

21
31

17

8
11
12
19
13
25
2
20 5

23
9
4
3
6
7
10
14
1
15

69
FRONT AXLE & BRAKE ASSEMBLY
FIGURE NO: - 04.01
(101681122200)
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 956100002800 A BRAKE DRUM TATA 2
2 101481422000 A OIL CATCHER 2
3 101481422500 A SPACER RING(PR33) 2 OD-160,ID-136X1MM
4 934135160130 A OIL SEAL 2 (135X160X13)
5 933300032214 A TAPER ROLLER BEARING 2 32214
6 101481421400 A STEEL HUB 2
7 933300032218 A TAPER ROLLER BEARING 2 32218
8 101281422600 A SPACER WASHER 2
9 101281421600 A GROOVE NUT 4
10 101281422300 A LOCKING WASHER 4
11 101481421800 B AXLE GASKET 2
12 101481421700 A HUB PLATE(PH28) 2
13 901560812060 A COUNTERSUNK SCREW 16
14 101481421500 A WHEEL MOUNTING BOLT 16 M22X2.5X125MM
15 901272220000 A WHEEL NUT 16 M22X2.5
16 956700004500 A BRAKE ACTUATOR RH 1
17 956700004400 A BRAKE ACTUATOR LH 1
18 101211337700 A BOOSTER MTG FAB 2 170X110MM
19 901221600000 A NUT NYLOCK 20
20 901101612100 A BOLT HEX 16
21 956100004900 A SLACK ADJUSTER ASSY LH 1
23 101281422700 A OIL SEAL 2
25 102085100300 A PNEUMATIC BRAKE ASSY (LH) 1 TATA
26 102085100400 A PNEUMATIC BRAKE ASSY (RH) 1 TATA
27 901601600000 A WASHER PLAIN 4
28 901611600000 A WASHER SPRING 16 M16
29 101252420900 A BRAKE LEVER PIN 2
30 901601200000 A WASHER PLAIN 4
31 901400200000 A SPLIT PIN 2
32 101252320800 A BOOSTER MTG BKT FAB(RH) 1
33 101252320700 A BOOSTER MTG BKT FAB(LH) 1

70
FRONT WHEEL ASSEMBLY
(101682119900)
FIGURE NO: - 04.02

71
FRONT WHEEL ASSEMBLY
(101682119900)
FIGURE NO: - 04.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 960100001220 A TYRE 12x20 1
2 960300001220 A FLAP(12X20) 1
3 960200001220 A TUBE(12x20) 1
4 960400002400 A RIM (7"X20") 1
5 101481422400 A SPACER RING-OD-318,ID-231MM 1

72
REAR WHEEL ASSEMBLY
(101682120000)
FIGURE NO: - 04.03

73
REAR WHEEL ASSEMBLY
(101582120000)
FIGURE NO: - 04.03

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 960100000400 A TYRE 14X25 - 20 PR 2
2 960300000200 A FLAP 14X25 2
3 960200000400 A TUBE 14X25 2
4 960700003700 B RIM 14X25 2
5 901272220000 A WHEEL NUT 16 M22X2.5
6 901612200000 A SPRING WASHER 16 M22

74
REAR AXLE ASSEMBLY (EICHER)
(102081119900)
FIGURE NO: - 04.04

4
7 11

10
5

12 8

75
REAR AXLE ASSEMBLY (EICHER)
(102081119900)
FIGURE NO: - 04.04

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 932100001900 A REAR AXLE EICHER 1 440 DH-EICHER AXLE
2 901601200000 A WASHER PLAIN 32 M12
3 901101212240 A BOLT HEX 16 M12x120, Gr - 8.8
4 901221200000 A NUT NYLOCK 16 M12
5 101281619900 C AXLE MTG BKT 2
6 101611325800 D AXLE MTG FAB 2
7 102081421200 A U-BOLT 4 M22X2.5X460MM
8 101581427500 A SPACER 8 35X23X30L
9 901222213000 A NYLOCK NUT 8 M22X2.5
10 102081120000 A SINGLE SUSPENSION ASSY-FX210 2
11 901301010000 A GRAESE NIPPLE 6 M10X1 (90)
12 101481422200 A LOCKING WASHER 8

76
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.05

77
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.05

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101393300100 A JACK LEAF SPRING BKT SUB ASSY. 1
2 101393400100 B LEAF SPRING 1
3 101393200200 A PIN 3
4 901221200000 A NUT NYLOCK 3 M12
5 901611200000 A WASHER SPRING 3 M12
6 101581421500 A SPECIAL BOLT 3
7 101581421400 A SPACER 5
8 101393300200 B LEAF SPRING BKT 2

78
DRIVE LINE ASSY.
(102086119900)
FIGURE NO: - 04.06

25
18 17 16
3
2 1
7 15
14
9 11
8

13
23

5
4

24

22
21

20

19

79
DRIVE LINE ASSY.
(102086119900)
FIGURE NO: - 04.06

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 932400000200 A AUX. GEAR BOX ASSY 1 A1900900
2 101414322400 A AGB MTG FAB 2
3 101381100400 A PROPELLAR SHAFT (INPUT) 1 ABPCASKU5067
4 101486320000 A AUG GEAR BOX MTG BKT 1 AFAGB15F0200
5 101383200100 A PIN 3 (DIA 40X160)
6 101213200700 B CRADLE PIN (40X155) 1
7 901101212150 A BOLT HEX 1 M12x75, Gr - 8.8
8 901201200000 A NUT HEX 1 M12
9 901601200000 A WASHER PLAIN 8 M12
11 102386120400 A PROPELLOR SHAFT REAR 1
13 901221200000 A NUT NYLOCK 9 M12
14 901611200000 A WASHER SPRING 9 M12
15 901501212090 A SCREW HEX 8 M12x45, Gr - 8.8
16 902220623120 A NUT NYLOCK 3/8" 28
17 902100622120 A SCREW HEX 3/8" UNF x 1-1/2" LG 28 Gr-10.9
18 901670200700 A COTTER PIN 6
19 101485321000 B SOLONOIED MTG BKT FAB 1
20 901601000000 A WASHER PLAIN 2 M10
21 901611000000 A WASHER SPRING 2 M10
22 901501012050 A SCREW HEX 2 M10x25, Gr - 8.8
23 101213200600 A BUSH NYLON MO S2 1
24 101784420000 A ADOPTER ON HOUSING 1 AF0155515000
25 101283435200 A SPACER 1

80
ENGINE CONTROL ASSEMBLY
(102051119900)
FIGURE NO: - 05.01

12

11
10
1
2
5
3 8
6

7
15
4 14
16 13 9

81
ENGINE CONTROL ASSEMBLY
(102051119900)
FIGURE NO: - 05.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101451319900 A ACC & STOP CABLE MTG BKT 1
2 901611000000 A WASHER SPRING 2 M10
3 901501012040 A SCREW HEX 2 M10x20, Gr - 8.8
4 101651400100 B ACCELRATOR_PEDAL 1
5 901550812040 A SCREW FLANGE HEX 2 M8x20, Gr - 8.8
6 901610800000 A WASHER SPRING 5 M8
7 901200800000 A NUT HEX 5 M8
8 102031419900 A STOP CABLE 1
9 102051419900 D ACCELERATOR CABLE ASSY 1
10 101451420000 A CABLE MTG LEVER 1
11 901200600000 A HEX NUT 2 M6
12 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8
13 101051300300 A HINGE WITH LEVER 1
14 901500812050 A SCREW HEX 2 M8X25-GR-8.8
15 901500812030 A SCREW HEX 2 M8X15-GR-8.8
16 901600800000 A PLAIN WASHER 5 M8

82
GEAR SHIFTING ASSEMBLY
(102053119900)
FIGURE NO: - 05.02

6
7
5
14 11

12
1
4

3 15
13
2 10

83
GEAR SHIFTING ASSEMBLY
(102053119900)
FIGURE NO: - 05.02

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101753420800 A GEAR CABLE MTG 1 ABGSA15F0100
2 101753420900 B GEAR CABLE MTG 1 ABGSA15F0200
3 102083420000 A GEAR CHANGE CABLE 1
4 101283120200 A CLAMP ASSY 4
5 101753319900 B CABLE MTG FAB 1
6 102083419900 A GEAR CHANGE CABLE 1
7 901501012040 A SCREW HEX 5 M10x20, Gr - 8.8
8 101283120900 B GEAR CHANGE BKT SUB ASSY 1
9 901601000000 A WASHER PLAIN 4 M10
10 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
11 901501212070 A SCREW HEX 5 M12x35, Gr - 8.8
12 901601200000 A WASHER PLAIN 5 M12
13 901201200000 A NUT HEX 1 M12
14 901611000000 A WASHER SPRING 5 M10
15 101453120000 A GEAR SHIFTING LEVER 1

84
PNEUMATIC CIRCUIT
(102086119900)
FIGURE NO: - 05.03

85
PNEUMATIC CIRCUIT
(101485119900)
FIGURE NO: - 05.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101485419900 A COMPRESSOR PIPE 1
3 927000019600 A RESERVIOR ASSY 2 25 LTR.
5 101585120100 A AIR TANK DRAIN PLUG ASSY 2
6 101085202500 A ADOPTER 3 (22x1.5/18x1.5)
7 925061001400 A PLUG 6 VSTI16X1.5EDA3C
8 927000001700 A LOW PRESSURE INDICATOR SWITCH 2 CLAYTON P/NO M250280
9 101285426500 A 'T ' ADOPTER 4
10 101393400300 A DRYING &DISTRIBUTOR UNIT 1
11 101285426800 B ADOPTER 10 (16x1.5/18x1.5)
12 101393400400 A QUICK RELEASE VALVE 2 WTVS NO.100303670
13 927000001600 A RELAY VALVE 2 WTVS NO. 100302970
14 101285426900 B ADOPTER 2 (14x1.5/18x1.5)
15 101393400500 A DUALE BRAKE VALVE 1 WTVS NO.100600681, WITH PEDAL
16 101085402500 A ADOPTER PEDAL 3 (18x1.5/12x1.5/16x1.5)
17 101085201500 A ADOPTER PEDAL 1 (18x1.5/14x1.5/16x1.5)
18 911041042000 B BRAKE HOSE 1 12X1.5
19 101085402600 A M.C. BRAKE SWITCH 1
20 102311423900 A BEND PLATE 2
21 101543426800 A PU PIPE 1 25 mtr
22 101085204100 A INSERT 52
23 101085204200 A NUT 52
24 101085204000 A FURRULE 52
25 101085402400 A LOCKUT 4 16X1.5
27 101085404000 A P.V.C.FLEXIBLE PIPE 3/4" 1 46 MTR
28 925061001000 A PLUG 3 M12X1.5
29 925061000600 A PLUG 4 M14x1.5,AMFTA1100000
30 927000001100 A GRADUATED HAND CONTROL VALVE 1 M303670
31 956700003100 A SOLONOIED VALVE 2 F3916500/X3973600
32 101385401500 A ADOPTER 10 M16X1-1/2X12L
33 101385401600 A ADOPTER 3 M14X1-1/2X12L
34 101185203800 A LONG ADOPTER 3 1/4X12L
35 101541419900 A CROSS ADOPTER 2 1"
36 925081001100 A DOWTY SEAL 16 M22
37 925081000800 A DOWTY SEAL 6 M16
38 925081000700 A DOWTY SEAL 7 M14
39 901682227000 A COPPER WASHER 1 22X27X1.5
40 901500812040 A HEX SCREW 3 M8X20
41 901600800000 A PLAIN WASHER 4 M8
42 101185203700 A ADOPTER 1 1/4"X12L
43 101585421000 A BRASS ELBOW 1 M22X1.5
44 101285422000 A LOCK NUT 1 M22
45 200145400200 A DOWTY SEAL 9 1/4" BSP
46 200145400300 A DOWTY SEAL 4 3/8"BSP

86
CLUTCH ASSEMBLY
(102054119900)
FIGURE NO: - 05.04

1 16 19
7 15 20
23
22
4

21
DETAIL B

18

DETAIL A

B
3 11
12
2 13

10
9
6

17

14

87
CLUTCH ASSEMBLY
(102054119900)
FIGURE NO: - 05.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101784320000 B SLAVE CYL MTG BKT 1
2 101383401000 A SLAVE CYLINDER 1 AX7413400
3 101254120100 B TIE ROD ASSY 1
4 901610800000 A WASHER SPRING 4 M8
5 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
6 901100812040 A BOLT HEX 1 M8x20, Gr - 8.8
7 901200800000 A NUT HEX 5 M8
8 101554420600 A BUNDY TUBE 1 2300 (10-12)
9 101252400300 A CLUTCH HOSE 1
10 101085401550 A BUNDY TUBE 1 1550MM
11 901601000000 A WASHER PLAIN 4 M10
12 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
13 955700002600 A MASTER CYL 1 F 7873530
14 101284220000 A SELF LUBRICATING BUSH 1
15 101254320500 E CLUTCH PEDAL FAB 1
16 101654421800 A COMPRESION SPRING 1
17 101254422700 A PIN 1
18 901600800000 A WASHER PLAIN 1 M8
19 901200600000 A HEX NUT 1 M6
20 901600600000 A WASHER PLAIN 1 M6
21 901500612040 A SCREW HEX 1 M6x20, Gr - 8.8
22 901501012050 A SCREW HEX 1 M10x25, Gr - 8.8
23 101584119900 A CLUTCH ADJUSTABLE ROD ASSY 1

88
FOOT ACCELETATOR ASSEMBLY
(101251120000)
FIGURE NO: - 05.05

89
FOOT ACCELETATOR ASSEMBLY
(101251120000)
FIGURE NO: - 05.05

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101651400100 A FOOT PEDAL 1
2 101051300300 A HINGE WITH LEVER 1
3 101551430000 B THROTTLE CABLE ASSY 1
4 901100812030 A HEX BOLT M8X15 2
5 901200800000 A HEX NUT- M8 5
6 901100812040 A BOLT HEX-M8X20,GR 8.8 3
7 900400200200 A SPLIT PIN 4

90
CONTROL VALVE CIRCUIT
(101542120500)
FIGURE NO: - 06.01

91
CONTROL VALVE CIRCUIT
(101542120500)
FIGURE NO: - 06.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 923000004600 A CONTROL VALVE-D4/5+LEVER BOX 1 (60110958IN)
2 923000005000 B CONTROL VALVE LEVER 3
3 200145400500 A DOWTY SEAL 11 1/2" BSP
4 101241200300 A ADOPTER-1/2"X1/2" (L=42MM) 12
5 101241200600 A ADOPTOR 1 1/2"X1"
6 200145400700 A DOWTY SEAL 1 1" BSP
7 925082000100 A DOWTY SEAL 1 3/4"
8 101241420900 A TEE ADOPTER -(L=80MM) 1 3/4"X1/2"X1" BSP
12 901100812130 A SCREW HEX 4 M8x65, Gr - 8.8
13 901610800000 A WASHER SPRING 4 M8
14 901600800000 A PLAIN WASHER 4 M8
15 923000006500 A CONTROL VALVE LEVER 3
16 101026240803 A KNOB - WINCH 1
17 101026240801 A KNOB -EXTENSION 1
18 101026240802 A KNOB -BOOM 1

92
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02

37
7 6
38
36

35 2 33
5 29
25

24
35 14 18
34 3
20 15
20

23 32
13
41 26
16 A
48 28
4
49 27
19 B

47 21 40

39 40
1 8 17
DETAIL B
1:25 11 9
31
30
10

46 12

45
42 44
43 DETAIL A
1:10

93
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101531420100 A FLANGE 1
2 101531420300 A PROPELLER SHAFT(PUMP) 1
3 101247101014 A VANE PUMP 1 VT6C-014-2-L-00-B-1
4 101531420200 A PUMP FLANGE 1
5 101443320000 A SUCTION PIPE FAB_N 1
6 901611200000 A WASHER SPRING 4 M12
7 901101212070 A BOLT HEX 4 M12x35, Gr - 8.8
8 101247201200 B OUTLET FLANGE 1 AMHCNCA12000
9 200145400700 A DOWTY SEAL 1 1" BSP
10 101243427200 A ADOPTER 1" X 1" BSP 1
11 935020000250 A O-RING 1 20x2.5
12 101243427100 A ELBOW 1" X1" FREE NUT 1 1" X 1" BSP
13 200145400200 A DOWTY SEAL 1 1/4" BSP
14 200145204600 A PLUG 1/4"BSP 1
15 901101212100 A BOLT HEX 2 M12x50, Gr - 8.8
16 901221200000 A NUT NYLOCK 2 M12
17 901111010060 A BOLT ALLEN 4 M10x30, Gr - 12.9
18 102043420100 B DELIVERY PIPE 1
19 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
20 901610800000 A WASHER SPRING 17 M8
21 901200800000 A NUT HEX 4 M8
22 101545319900 B WINCH PIPE FAB 1
23 101644320900 C LUFF PIPE FAB 1
24 101644324200 C PIPE FAB (P&T) 1
25 101644320800 C PIPE FAB (1/2") 1
26 102043419900 C RETURN LINE PIPE 1
27 102043420000 B SUCTION PIPE 1
28 101443421900 A SUCTION HOSE 1
29 100293401500 A SUCTION HOSE (2"x280) 1
30 926500000600 A STEERING COLUMN(TELE) 1 85M00066

94
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02

37
7 6
38
36

35 2 33
5 29
25

24
35 14 18
34 3
20 15
20

23 32
13
41 26
16 A
48 28
4
49 27
19 B

47 21 40

39 40
1 8 17
DETAIL B
1:25 11 9
31
30
10

46 12

45
42 44
43 DETAIL A
1:10

95
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


31 926600000100 A STEERING WHEEL 1
32 901520812040 A GRUB SCREW_8x20 1
33 996100013470 A HOSE CLAMP 12 SIZE TYPE: 2"
34 901600800000 A WASHER PLAIN 13 M8 EXISTING
35 901500812040 A SCREW HEX 13 M8x20, Gr - 8.8
36 901601000000 A WASHER PLAIN 4 M10
37 901611000000 A WASHER SPRING 4 M10
38 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
39 901101012070 A BOLT HEX 6 M10x35, Gr - 8.8
40 901100812060 A BOLT HEX 4 M8x30, Gr - 8.8
41 101545320000 D OUTRIGGER PIPE FAB. 1
42 926100001100 A STEERING UNIT 315LS 1
43 200145400500 A DOWTY SEAL 5 1/2" BSP
44 925044000200 A ADOPTER 1/2" BSP X 3/4" 16 UNF 5
45 200145400200 A DOWTY SEAL 3 1/4" BSP
46 925044000400 A ADOPTER 1/4 BSP X 7/16-20 UNF 3
47 926100001200 A PRIORITY VLAVE OLS160 1
48 925044000300 A ADOPTER 1"BSP X 1.1/16-12 UNF 2
49 200145400600 A DOWTY SEAL 2 3/4" BSP

96
LUFF CIRCUIT
(102042119900)
FIGURE NO: - 06.03

16

15

13

17 14
F

18

3
9
5
6
1
7
2
4

8
10
DETAIL F

97
LUFF CIRCUIT
(102042119900)
FIGURE NO: -06.03

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924110141293 A LUFF CYL. 2
2 102011424600 C LOWER LUFF PIN 1
3 102011424700 C UPPER LUFF PIN 2
4 101644420400 A UPPER TUBE 1
5 101644421800 A LOWER TUBE 1
6 101241200300 A ADOPTER 1/2" X 1/2" BSP 4
7 200145400500 A DOWTY SEAL 4 1/2" BSP
8 901101212200 A BOLT HEX 3 M12x100, Gr - 8.8
9 901201200000 A NUT HEX 3 M12
10 929200002900 A CONTROL BALANCE VALVE (TUSCON) 1 OSI95F4W35N4INI729
13 102011425000 A BOOM PIVOT PIN 1
14 102021435100 A SPACER 1 110X80X5MM
15 101628200100 B SLOTTED NUT 1 M50
16 901400400000 A SPLIT PIN 1 DIA-4X50MM
17 901101212240 A BOLT HEX 1 M12x120, Gr - 8.8
18 901221200000 A NUT NYLOCK 1 M12

98
HYD. TANK INSTALLATION
(102046119900)
FIGURE NO: - 06.04

3 6
2

1 23

18 22 9
19

15
8

7
21
14
12

11
13

10
17
20
16
DETAIL G

99
HYD. TANK INSTALLATION
(102046119900)
FIGURE NO: - 06.04

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 102046120000 A HYD. TANK SUB ASSY 1
2 300193419900 A STAY MOUNT CAP 8
3 940000002100 A STAY RUBBER MOUNT 8
4 101214401900 A WASHER 4
5 901101212150 A BOLT HEX 4 M12x75, Gr - 8.8
6 901221200000 A NUT NYLOCK 4 M12
7 101046400200 A HYD FILTER ASSY 1 TIFP-08-025
8 901601000000 A WASHER PLAIN 2 M10
9 901501012080 A SCREW HEX 2 M10x40, Gr - 8.8
10 101046400300 A BREATHER ASSY 1
11 901610500000 - WASHER SPRING 6 M5
12 901500512030 A SCREW HEX 6 M5x16, Gr - 8.8
13 101046400500 A GASKET FOR HYD TANK 1
14 901610800000 A WASHER SPRING 8 M8
15 901500812030 A SCREW HEX 8 M8x15, Gr - 8.8
16 901681420000 A COPPER WASHER 2 14x20x1.5
17 901131430000 A BOLT BENJO 1 M14x1.5
18 922100000200 A SUCTION STRAINER 1
19 300135401000 A MAGNETIC PLUG 1 3/4" BSP
20 101246427100 B DIFFUSER PIPE 1
21 955400350350 A WORM DRIVE CLIP 1 35A
22 929500000300 A LEVEL GAUGE 2 3/4"
23 925082000100 A DOWTY SEAL 3/4" 3

100
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05

101
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101243422300 A DUST SEAL RING 1
2 101243422400 A HOUSING, SPOOL & SLEEVE 1
3 101243422500 A BALL 1
5 101243422900 A SHAFT SEAL 1
7 101243422600 A BEARING ASSEMBLY 1
7a 101243422700 A NEEDLE BEARING 1
7b 101243422800 A BEARING WASHER 2
10 101243423000 A RING 1
11 101243423100 A CROSS PIN 1
12 101243423200 A SET OF SPRINGS 1
12a 101243423300 A NEUTRAL POSITION SPRING 2
12b 101243423400 A FLAT SPRING 2
13 101243423500 A CARDAN SHAFT 1
15 101243423600 A O-RING 1
16 101243423700 A DISTRIBUTOR PLATE 1
17 101243423800 A GEAR WHEEL SET 1
18 101243423900 A O-RING 2
19 101243424000 A END COVER 1
20 101243424100 A WASHER 7
22 101243424200 A SPACIAL SCREW 1
23 101243424300 A SCREW 6
24 101243424400 A NAME PLATE 1
30 101243424500 A PRESSURE RELIEF VALVE 1
30a 101243424600 A PISTON 1
30b 101243424700 A ADJUSTING SCREW 1
30c 101243424800 A PLUG 1
31 101243424900 A SPRING FOR RELIEF VALVE 1
37 101243425000 A CHECK VALVE 1
A 101243425100 A SEAL KIT 1

102
PRIORITY VALVE
(926100001200)

FIGURE NO: - 06.06

103
PRIORITY VALVE
(926100001200)
FIGURE NO: - 06.06
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 101243421500 A INTERNAL PP-PLUG 1
2 101243421600 A O-RING 2
3 101243421700 A ORIFICE SCREW 1
5 101243421800 A SPOOL OLS 1
7 101243421900 A SPRING 1
8 101243422000 A INTERNAL LS PLUG 1
11 101243422100 A ORIFICE SCREW LS 1
13 101243422200 A SET OF SEALS 1

104
LUFF CYLINDER
(924110141293)
FIGURE NO: - 06.07.01

105
LUFF CYLINDER
(924110141293)
FIGURE NO: - 06.07.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 924200029700 A TUBE MACHNING 1
2 924200029800 A ROD WELDMENT 1
3 924200029900 A PISTON 1
4 924200030000 A GLAND 1
5 924200030100 A GREASING NIPPLE 2
6 924200030200 A SPH BEARING 1
7 924200030300 A BUSH 1
8 924200030400 A CIRCLIP-INTERNAL 2
9 924200030500 A STEEL BALL 1
10 924200030600 A GRUB SCREW 1
11 PART OF SEAL KIT A PISTON SEAL 1
12 PART OF SEAL KIT A SLYD RING 1
13 PART OF SEAL KIT A O RING 1
14 PART OF SEAL KIT A BACK UP RING 1
15 PART OF SEAL KIT A O RING 1
16 PART OF SEAL KIT A BACK UP RING 1
17 PART OF SEAL KIT A O RING 1
18 PART OF SEAL KIT A SLYD RING 3
19 PART OF SEAL KIT A ROD SEAL 1
20 PART OF SEAL KIT A WIPER SEAL 1
924200030700 A SEAL KIT OF CONSIST 11 TO 20 1

106
LUFF CYLINDER
(924110141292)
FIGURE NO: - 06.07.02

107
LUFF CYLINDER
(924110141292)
FIGURE NO: - 06.07.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924200031700 A TUBE ASSY. 1
2 924200031800 A PISTON ROD 1
3 924200031900 A ROD EYE 1
4 924200032000 A PISTON 1
5 924200032100 A GLAND 1
6 924200032200 A SNAP RING 1
7 924200032300 A SL BUSH 1
8 924200032400 A SPH BEARING 1
9 924200032500 A INT. CIRCLIP 2
10 924200032600 A GREASE NIPPLE 2
11 924200032700 A PISTON SEAL 1
12 924200032800 A WEAR RING (PISTON) 2
13 924200032900 A WIPER SEAL 1
14 924200033000 A ROD SEAL 1
15 924200033100 A WEAR RING (GLAND) 3
16 924200033200 A B/U -RING (GLAND) 1
17 924200033300 A B/U-RING (PISTON & ROD EYE) 2
18 924200033400 A O RING (GLAND) 1
19 924200033500 A O-RING (PISTON & ROD EYE) 2
A 924200033600 A SEAL KIT 1 SET

108
OUTRIGGER CYLINDER
(924801250451)
FIGURE NO: - 06.07.03

109
OUTRIGGER CYLINDER
(924801250451)
FIGURE NO: - 06.07.03
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 924200023000 A FINAL TUBE WELDMENT 1
2 924200023100 A PISTON ROD WELDMENT 1
3 924200023200 A PISTON 1
4 924200023300 A GLAND 1
5 924200023400 A GRUB SCREW 1
6 924200023500 A STEEL BALL 1
7 PART OF SEAL KIT A PISTON SEAL 1
8 PART OF SEAL KIT A O RING 1
9 PART OF SEAL KIT A O RING 1
10 PART OF SEAL KIT A BACK UP RING 1
11 PART OF SEAL KIT A SLYD RING 3
12 PART OF SEAL KIT A ROD SEAL 1
13 PART OF SEAL KIT A WIPER SEAL 1
14 924200023600 A SEAL KIT OF CONSIST 7TO 13 1

110
STEERING CYLINDER LH
(924551000243)
FIGURE NO: - 06.07.04

111
STEERING CYLINDER LH
(924551000243)
FIGURE NO: - 06.07.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924200033700 A TUBE ASSY. 1
2 924200033800 A PISTON ROD ASSY 1
3 924200033900 A PISTON 1
4 924200034000 A GLAND 1
5 924200034100 A SPH. BEARING 1
6 924200034200 A INT. CIRCLIP 2
7 924200034300 A CREASE NIPPLE 4
8 924200034400 A PISTON SEAL 2
9 924200034500 A WEAR RING (PISTON) 1
10 924200034600 A WIPER SEAL 2
11 924200034700 A ROD SEAL 1
12 924200034800 A WEAR RING (GLAND) 1
13 924200034900 A B/U-RING (GLAND) 2
14 924200035000 A B/U-RING (PISTON) 1
15 924200035100 A O-RING (GLAND) 2
16 924200035200 A O-RING (PISTON) 1
A 924200035300 A SEAL KIT 1

112
STEERING CYLINDER RH
(924551000244)
FIGURE NO: - 06.07.05

113
STEERING CYLINDER RH
(924551000244)
FIGURE NO: - 06.07.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924200035400 A TUBE ASSY. 1
2 924200033800 A PISTON ROD ASSY 1
3 924200033900 A PISTON 1
4 924200034000 A GLAND 1
5 924200034100 A SPH. BEARING 1
6 924200035500 A INT. CIRCLIP 2
7 924200035600 A CREASE NIPPLE 4
8 924200035700 A PISTON SEAL 2
9 924200034500 A WEAR RING (PISTON) 1
10 924200034600 A WIPER SEAL 2
11 924200034700 A ROD SEAL 1
12 924200034800 A WEAR RING (GLAND) 1
13 924200034900 A B/U-RING (GLAND) 2
14 924200035000 A B/U-RING (PISTON) 1
15 924200035100 A O-RING (GLAND) 2
16 924200035200 A O-RING (PISTON) 1
A 924200035300 A SEAL KIT 1

114
WIRING HARNESS
FIGURE NO: - 07.01

115
WIRING HARNESS
FIGURE NO: - 07.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101671420600 A W/H ENGINE 1
2 101671420700 A W/H CABIN 1
3 101671420800 A W/H BOOM 1
4 101671420900 A W/H REAR 1
5 101671421000 A W/H DASHBOARD 1
6 101671421100 A W/H FUSE BOX 1

116
LIGHT ASSEMBLY
(101472120600)
FIGURE NO: - 07.02

17
2 3 21 18
14 20
4
19
7 6
5 23
9 8
12
10 22

11

12

15 1
16
13

117
LIGHT ASSEMBLY
(101472120600)
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 941700000200 A HORN 24V 1
2 941100001400 A CABIN LAMP 1
3 901600600000 A WASHER PLAIN 2 M6
4 901560612080 A CSK SCREW 2 M6x40, Gr-8.8
5 941500000100 A WARNING LIGHT 1 HI-LUX
6 901600500000 A WASHER PLAIN 2 M5
7 901200500000 A NUT HEX 2 M5
8 101221301600 A BKT.SPOT LIGHT FAB 1
9 901100812150 A BOLT HEX 1 M8x75, Gr - 8.8
10 941200000300 A HELOGEN LIGHT (24 V) 1
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 901200800000 A NUT HEX 3 M8X1.25P
13 901100812040 A BOLT HEX 1 M8x20, Gr - 8.8
14 943700000300 A REVERSE BUZZER (24v) 1 24V
15 941100003000 A HEAD LIGHT (24V) 4
16 941100003100 A SIDE INDICATOR ASSY (24-V) 2
17 941200000400 A WORK LAMP 24V 2 HI-LUX
18 941300001100 A 4 CHAMBER LIGTH WITH BULBS (24 V) 2
19 101564329600 A LIGHT BKT SUB ASSY 2
20 901611000000 A WASHER SPRING 4 M10
21 901501012040 A SCREW HEX 4 M10x20, Gr - 8.8
22 941400000200 A NO. PLATE LIGHT 1
23 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8

118
BATTERY INSTALLATION
(102073119000)
FIGURE NO: - 07.03

3 6
5

119
BATTERY INSTALLATION
(102073119000)
FIGURE NO: - 07.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 942100000300 A BATTERY 12V 75MAH 2 MF70Z
2 101074401600 A BATTERY LEAD + VE 1
3 101074403400 A BATTERY LEAD -VE 1 LENGTH-450MM
4 101374401000 A BATTERY LEAD (-VE) 1 LENGTH-440MM
5 101074304700 B BATTERY CLAMP BOLT WITH FLY NUT 4
6 101573419900 A BATTERY RUBBER MAT 1 314X185MM

120
DASHBOARD & INSTRUMENT ASSEMBLY
(102074119900)
FIGURE NO: - 07.04
9
3
4
15

18

17
2
12

11

8 5
6
14
13 19

10 16
7
29
28 1

26 27
24

22

23

20
25

21

121
DASHBOARD & INSTRUMENT ASSEMBLY
(102074119900)
FIGURE NO: - 07.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101774420800 A SWITCH PLATE 1
2 101263440400 D GAUGE PLATE 1
3 901610600000 A WASHER SPRING 8 M6
4 901500612030 A SCREW HEX 8 M6x16, Gr - 8.8
5 943200000200 A SWITCH 3P 2 SIRGOMS, ON-OFF-ON
6 943200000100 A SWITCH 2P 8 SIRGOMS, ROTORY TYPE, ON-OFF-ON
7 943300000100 A HORN SWITCH 1
8 943300001300 A SWITCH 2P ON-OFF (HAZARD 24V) 1
9 944100001500 A RPM CUM HOUR MTR(24V) 1
10 944100002400 B SPEEDO METER(24V) 1
11 944100001800 A FUEL GAUGE(24V) 1
12 944100002500 A AIR PRESSURE GAUGE(24V) 1
13 944100001700 A WATER TEMP GAUGE(24V) 1
14 944100001600 A OIL PRESSURE GAUGE(24V) 1
15 941500001200 A INDIACATOR 2 GREEN
16 941500001300 A INDIACATOR 1 RED
17 941500001800 A BATTERY CHARGING INDICATOR(24V) 1 RED
18 941500001400 A INDICATOR 1 BLUE
19 941500001500 A INDIACATOR 1 ORANGE
20 943800000300 A FUSE BOX 1
21 943500000100 A IGNITION SWITCH 1
22 901600500000 A WASHER PLAIN 2 M5
23 943800001300 A SPACER (FUSE BOX & MCB MTG) 2
24 901550512140 A SLOTTED CHESE HEAD SCREW 2 M5x70,
25 901200500000 A NUT HEX 2 M5
26 943700001100 A RELAY DASHBOARD 1

122
DECALS ASSEMBLY
(102092120100)-2050
FIGURE NO: - 08.01

29

17

20
Hydraulic Oil

XXXX

MAX

24
32
18
33 16
30
START THE M/C ONLY IF
LEVER IS IN NETURAL POSITION.

62v
31 XXX X

25
CAUTI ON !!!
14
M IN "DO NOT MOVE TH E MACHINE
UNLES S WARNING LIG HT/BUZ ZER
-3 v
IS OFF AND TH ERE I S A PRE SSURE STOP
W ARNING OF 7 BAR IN AIR PRE SSURE GAUGE
& BRAKES ARE FULLY R ELEAS ED."
9.0
0.0 XXXX

D O N OT ST AN D U N D ER T H E W E IG H T. XXXX

10 129 2 420 100

34 13
1
D OW N EXT EN D L OWE RIN G

L UFF E XTE N SI O N HO I S T

UP RET RA CT RAI SIN G

XXX X

Action Construction Equipment Ltd.


37
SER VIC E IN ST RU CT ION S
Recommended Lubricants

2
LU BRICA NT
ENGINE
HYDRAULIC
MA NUFA CT UR TRANSMISSION
OIL GREASE BRAKE OIL
TEMP TEMP ABOVE
ER 0-27°C 27°C RESERVOIR

INDIAN
OIL
BHARAT
PETROLEUM

HINDUSTAN
PETROLEUM
(H.P.C)

CASTROL

11 GULF

3
SAH
PETROLEUMS
LIMITED

PERIODIC CHECK CHANGE(HOURS) CAPACITY(Ltr)


MAINTENANCE (HOURS) FIRST SUBSEQUENT
OILS

ON
FILTERS

ST
21
FF
O

AR
T
4
WHEEL & TYRES
WHEEL NUT
TIGHTENING
TYRE
INFLATION
IMP ORTA N T :-
ADHERE TO SERVICE SPECIFICATIONS & PERIODIC MAINTENCE SCHEDULE.
XXXX

5 CHECK:
DAILY BEFORE ST ART ING ENGINE

1.ENGINE OIL 7.WHEEL NUT TIGHTNESS


2.RADIATOR COOLENT 8.ANY EXTERNAL LEAKAGES
3.FUEL LEVEL CLEAN:
4.HYDRAULIC OIL LEVEL 1.AIR CLEANER DUST BOWL
5.FAN BELT TENSION GREASE:

27
6.TYRE PRESSURE 1.ALL PIVOT PINS

12

26
Actio n Co nst ructi on Eq uip m ent L td.
D h ud h ol a Li nk R o ad , Villa g e D u d h ola ,
Pal w al- 1 2 11 0 2 , F a ri da b a d , H a ry a na ( In di a )
6
Model

Machine No. Engine No. HEAD LIGHT REVERSE


Chassis No. Month & Year of Mfg.
(BK/WT) LIGHT(GR/BK)

22 INDI CATORS
(RD/GR)
BOOM LIGHT
(BL/WT)

28 XXX X
19 15 FAN
(RD/BL)
WORK LAMP
(BR/BK)
WIPER RPM
(YW/RD) (RD)
Action Construction Equipment Ltd.
PARKI NG CABIN LIGHT

CAUTION 23
C A U T IO N

NEVER
* S T ART T HE EN GIN E W HEN T HE
LIGHT(GR/RD)

HORN
(BK/GR)

PARKING BRAKE

8
*VEH
C HAICNG
LE EIS GEAR
I N GEAR
WHE. N M O VIN G .

THE SHAPE AND CONFIGURATION OF THIS MACHINE * D RI VE WI T H YO UR F O OT O N


* HE
T FI L L
CHL UT
YDCH
RAUPE
L IC
DAOL.IL W IT H EN G INE RU NN IN G.
(WT/RD) (BL)

36
IS DULY REGISTERED UNDER INDIAN DESIGN ACT, * W EL D W IT H BA T T ERY CO NN EC T ED .
* D IS CO NN ECT ELE C T RICA LS W I T H
*EN
WG OIN
RKE RU
U ND
NNER
IN LO
G . AD

2000. ACTION CONSTRUCTION EQUIPMENT LIMITED * UITNN


W HOEC
UTCES
SA F
ARI
ETLY
ADJU S T M ANT .
Y SINT RU
T ERF
T . ERE W IT H F ACT O RY
REAR CABIN
IS THE SOLE PROPRIETOR OF THIS DESIGN AND HAS ALWAYS LIGHT (ORG)
* S T ART O NLY T HR O UG H BA T T ERY.

EXCLUSIVE RIGHTS TO USE THIS DESIGN. * F I T EA RT H LA ST T O C O NN EC T BAT T ERY .


* T I G HT EN W HEE L NU T S F REQ UE NT LY . *F U SE R AT IN G:- 10 A MP

XXXX
* RE M O VE EAR T H FIR S T T O
ANYONE USING AN IDENTICAL OR DI SC ONN EC T BA T T ERY .

7
SUBSTANTIALLY SIMILAR DESIGN WILL RENDER
HIMSELF LIABLE FOR LEGAL PROCEEDINGS FOR
TYRE PRESSURE
INFRINGEMENT AND PASSING OFF.
REA R
320192403400
60 PS I
AB DS 1 5F- 1000

9
DIESEL 35
XXXX

123
DECALS ASSEMBLY
(102092120100) -2050
FIGURE NO: - 08.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102092420100 A STICKER-3.3T 2
2 102092420000 A STICKER-9.5T 2
3 101592430500 A STICKER-10.6T 2
4 102092420000 A STICKER-17T 2
5 102092419900 A STICKER-20T 2
6 320192403000 A STICKER-CRUSH AREA 2
7 101292421000 A STICKER-DIESEL TANK 1
8 101292419900 A STICKER-TYRE PRESSURE 1
9 320192400500 A STICKER-LIFTING HOOK 2
10 101292420600 A STICKER-CAUTION (BATTERY) 1
11 101692420800 B STICKER-SERVICE INSTRUCTION 1
12 101292420000 A STICKER-BEFORE STARTING ENGINE 1
13 320192400800 B STICKER-STOP 1
14 320192401100 C STICKER-START WARNING 1
15 101692420900 A STICKER-FUSE BOX 1
16 102092420100 A STICKER-FX210 2
17 101292400800 A STICKER-ACE 2
18 101292400700 A STICKER-ACE 1
19 101292420400 A STICKER-CAUTION 1
20 101292420300 A STICKER-HYD OIL 1
21 101292420900 A STICKER-ON/OFF 1
22 970700003800 A STICKER-RECT REFLECTOR RED 2
23 970700011700 A REFLEXIVE TAPE "RED" 2025 MM
24 970700011800 A REFLEXIVE TAPE"WHITE" 2310 MM
25 101292420100 A STICKER-WARNING PLATE 1
26 200192200100 A STICKER-DATA PLATE 1
27 970700011900 A REFLEXIVE TAPE"ORANGE" 2450 MM
28 320192403400 A CAUTION PLATE 1 2450 MM
29 970700003700 A RECT REFLECTOR AMBER 6
30 102092520000 A LOAD CHART PLATE(AL) 1
31 970700010200 A STICKER-RECT REFLECTOR WHITE 2
32 970700002700 A SIDE VIEW MIRROR 2
33 101292120300 A MIRROR MTG ROD 2
34 101292422700 A STICKER( CAUTION BRAKE) 1
35 101293430300 A STICKER DIESEL TANK 1
36 101292401300 A STICKERS-ACE 1 (305X120)
37 101292420200 A STICKER -CONTROL VALVE AL 1

124
DECALS ASSEMBLY
(102092119900) -58‘
FIGURE NO: - 08.01

29

17

20
Hydraulic Oil

XXXX

MAX

24
32
18
33 16
30
START THE M/C ONLY IF
LEVER IS IN NETURAL POSITION.

31 XXX X

25
14
62 v

CAUTI ON !!!
M IN "DO NOT MOVE TH E MACHINE
UNLES S WARNING LIG HT/BUZ ZER
IS OFF AND TH ERE I S A PRE SSURE STOP
W ARNING OF 7 BAR IN AIR PRE SSURE GAUGE
& BRAKES ARE FULLY R ELEAS ED."
XXXX
-3v

D O N O T S T AN D U N D ER T H E W E IG H T. XXXX

10 129 2 420 100

34 13 D OW N EXT EN D L OWE RIN G

L UFF E XTE N SI O N HO I S T

UP RET RA CT RAI SIN G

XXX X

1
Action Construction Equipment Ltd.
37
SERV ICE IN ST RU CT ION S
Recommended Lubricants

2
LU BRICA NT
ENGIN E HYDRAULIC
MA NUFA CT UR TRANSMISSION
TEMP TEMP ABOVE OIL GREASE BRAKE OIL
ER 0-27°C 27°C RESERVOIR

INDIAN
OIL
BHARAT
PETROLEUM

HINDUSTAN
PETROLEUM
(H.P.C)

CASTROL

11 GULF

3
SAH
PETROLEUMS
LIMITED

PERIODIC CHECK CHANGE(HOURS) CAPACITY(Ltr)


MAINTENANCE (HOURS) FIRST SUBSEQUENT
OILS

ON
FILTERS

ST
21
FF
O

AR
T
4
WHEEL & TYRES
WHEEL NUT
TIGHTENING
TYRE
INFLATION
IMP ORTA NT :-
ADHERE TO SERVICE SPECIFICATIONS & PERIODIC MAINTENCE SCHEDULE.
XXXX

5 CHECK:
DAILY BEFORE ST ART ING ENGINE

1.ENGINE OIL 7.WHEEL NUT TIGHTNESS


2.RADIATOR COOLENT 8.ANY EXTERNAL LEAKAGES
3.FUEL LEVEL CLEAN:
4.HYDRAULIC OIL LEVEL 1.AIR CLEANER DUST BOWL
5.FAN BELT TENSION GREASE:

27
6.TYRE PRESSURE 1.ALL PIVOT PINS

12

26
Actio n Co nst ructi on Eq uip m ent L td.
D h ud h ol a Li nk R oa d , Villa g e D u d h ola ,
Pal w al- 1 2 11 0 2 , F a ri da b a d , H a ry an a ( In di a )
6
Model

Machine No. Engine No. HEAD LIGHT REVERSE


Chassis No. Month & Year of Mfg. (BK/WT) LIGHT(GR/BK)

22 INDI CATORS
(RD/GR)
BOOM LIGHT
(BL/WT)

28 XXX X
19 15 FAN
(RD/BL)
WORK LAMP
(BR/BK)
WIPER RPM
(YW/RD) (RD)
Action Construction Equipment Ltd.
PARKI NG CABIN LIGHT

CAUTION 23
C A U T IO N
NEVER
* S T ART T HE EN GIN E W HEN T HE
LIGHT(GR/RD)

HORN
(BK/GR)

PARKING BRAKE

8
* C HA
VEH ICNG
LE EIS GEAR
I N GEARWHE . N M O VIN G .

THE SHAPE AND CONFIGURATION OF THIS MACHINE * D RI VE WI T H YO UR F O OT O N


*T F
HEILLCHL YD
UT CH
RAUPE L IC
DAOL.IL W IT H EN G INE RU NN IN G.
(WT/RD) (BL)

36
IS DULY REGISTERED UNDER INDIAN DESIGN ACT, * W EL D W IT H BA T T ERY CO NN EC T ED .
* D IS CO NN ECT ELE C T RICA LS W I T H
*ENWG OIN
RKE RU
U ND
NNERIN G
LO. AD

2000. ACTION CONSTRUCTION EQUIPMENT LIMITED * UITNN


W HOEC
UTCES
SA F
ARI
ETLY
ADJU S T M ANT .
Y SINT RU
T ERF
T . ERE W IT H F ACT O RY
REAR CABIN
IS THE SOLE PROPRIETOR OF THIS DESIGN AND HAS ALWAYS LIGHT (ORG)
* S T ART O NLY T HR O UG H BA T T ERY.

EXCLUSIVE RIGHTS TO USE THIS DESIGN. * F I T EA RT H LA ST T O C O NN EC T BAT T ERY .


* T I G HT EN W HEE L NU T S F REQ UE NT LY . *F U SE R AT IN G:- 10 A MP

XXXX
* RE M O VE EAR T H F IRS T T O
ANYONE USING AN IDENTICAL OR DI SC ONN EC T BA T T ERY .

7
SUBSTANTIALLY SIMILAR DESIGN WILL RENDER
HIMSELF LIABLE FOR LEGAL PROCEEDINGS FOR TYRE PRESSURE
INFRINGEMENT AND PASSING OFF.
REA R
320192403400
60 PS I
AB DS 1 5F- 1000

9
DIESEL 35
XXXX

125
DECALS ASSEMBLY
(102092119900) -58‘
FIGURE NO: - 06.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101692424500 A STICKER-0.9T 2
2 101692421800 A STICKER-9T 2
3 101292401200 A STICKER-12T 2
4 102092420000 A STICKER-17T 2
5 102092419900 A STICKER-20T 2
6 320192403000 A STICKER-CRUSH AREA 2
7 101292421000 A STICKER-DIESEL TANK 1
8 101292419900 A STICKER-TYRE PRESSURE 1
9 320192400500 A STICKER-LIFTING HOOK 2
10 101292420600 A STICKER-CAUTION (BATTERY) 1
11 101692420800 B STICKER-SERVICE INSTRUCTION 1
12 101292420000 A STICKER-BEFORE STARTING ENGINE 1
13 320192400800 B STICKER-STOP 1
14 320192401100 C STICKER-START WARNING 1
15 101692420900 A STICKER-FUSE BOX 1
16 102092420100 A STICKER-FX210 2
17 101292400800 A STICKER-ACE 2
18 101292400700 A STICKER-ACE 1
19 101292420400 A STICKER-CAUTION 1
20 101292420300 A STICKER-HYD OIL 1
21 101292420900 A STICKER-ON/OFF 1
22 970700003800 A STICKER-RECT REFLECTOR RED 2
23 970700011700 A REFLEXIVE TAPE "RED" 2025 MM
24 970700011800 A REFLEXIVE TAPE"WHITE" 2310 MM
25 101292420100 A STICKER-WARNING PLATE 1
26 200192200100 A STICKER-DATA PLATE 1
27 970700011900 A REFLEXIVE TAPE"ORANGE" 2450 MM
28 320192403400 A CAUTION PLATE 1 2450 MM
29 970700003700 A RECT REFLECTOR AMBER 6
30 102092519900 A LOAD CHART PLATE(AL) 1
31 970700010200 A STICKER-RECT REFLECTOR WHITE 2
32 970700002700 A SIDE VIEW MIRROR 2
33 101292120300 A MIRROR MTG ROD 2
34 101292422700 A STICKER( CAUTION BRAKE) 1
35 101293430300 A STICKER DIESEL TANK 1
36 101292401300 A STICKERS-ACE 1 (305X120)
37 101292420200 A STICKER -CONTROL VALVE AL 1

126
S.L.I. INSTALLATION ASSEMBLY
(101575119900)

FIGURE NO: - 09.01

127
S.L.I. INSTALLATION ASSEMBLY
(101575119900)
FIGURE NO: - 09.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943950001200 A S.L.I. SYSTEM SET 1 12V
2 100975420100 A PIN 1
3 901540512040 A SLOTTED CHESE HEAD SCREW 8 M5X20, Gr-8.8
4 901101012050 A BOLT HEX 6 M10X25, Gr-8.8
5 901602000000 A WASHER PLAIN 1 M20
6 901202000000 A NUT HEX 2 M20
7 901600500000 A WASHER PLAIN 8 M5
8 901601000000 A WASHER PLAIN 6 M10
9 901201600000 A HEX NUT-M16 1
10 901501612100 A SCREW HEX 1 M16X50, Gr-8.8
11 901601600000 A WASHER PLAIN 1 M16
12 929900002200 A DUMP VALVE-12V 1
13 101741421900 A DUMP VALVE MTG BKT 1

128
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01

129
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
5 943990018500 A LENGTH TRANSDUCER UNIT MODLE:- 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
11 943990019100 A 3 CORE SHIELDED CABLE (PRESSURE 2
12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. 1
RELAY CUT-OFF CABLE LENGTH- 7
15 943990019500 A MTR 1

130
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02

131
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
5 943990018500 A LENGTH TRANSDUCER UNIT MODLE:- 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
11 943990019100 A 3 CORE SHIELDED CABLE (PRESSURE 2
12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. 1
RELAY CUT-OFF CABLE LENGTH- 7
15 943990019500 A MTR 1

132
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02

133
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 943990016800 B REAR VIEW DISPAY UNIT WITH 4 SENSOR 1 (TF990)
2 101211331000 A PROXIMITY SENSOR BKT. FAB. 2
3 901500512030 A SCREW HEX 2 M5X15-GR-8.8
4 901600600000 A PLAIN WASHER 16 M6
5 901200500000 A HEX NUT 10 M5
6 901200600000 A HEX NUT-M6 8
7 943990016800 A CONVERTOR BOX 1 24V TO 12V
8 530041401000 A GLAND ST 16 1
9 901560612070 A COUNTER SUNK SCREW 8 M6X35
10 901200600000 A HEX NUT 16 M6

134
REAR VIEW MIRROR WITH 4 SENSOR
(943990003800)
FIGURE NO: - 09.02.01

135
REAR VIEW MIRROR WITH 4 SENSOR
(943990003800)
FIGURE NO: - 09.02.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101275420000 A DISPLAY BOX-FX120 1
2 101275420100 A PROCESSING BOX-FX120 1
3 101275420200 A PROXY SENSOR-FX120 4
4 101275420300 A SENSOR CABLE-FX120 1

136
REAR VIEW CAMERA INSTALLATION
(101475120500)
FIGURE NO: - 09.03

6
7

B 4
2
A
3

DETAIL A

DETAIL B

137
REAR VIEW CAMERA INSTALLATION
(101475120500)
FIGURE NO: - 09.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101475319900 A CAMERA MTG BOX (BAJAJ) 1
2 901600600000 A WASHER PLAIN 2 M6
3 901500612050 A SCREW HEX 4 M6x25, Gr - 8.8
4 901610600000 A SPRING WASHER 4 M6
5 901200600000 A HEX NUT M6 4 M6
6 943990018000 A ADOPTER LEAD CAMERA 1
7 943990011600 A CAMERA SET WITH 7" SCREEN 1

138
REVOLVING LIGHT &
FIRE EXTINGUISHER ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04

139
REVOLVING LIGHT &
FIRE EXTINGUISHER ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 941500000900 A REVOLVING LIGHT 1
2 101563326200 A EXTINGUISHER MTG BKT FAB 1
3 901601000000 A WASHER PLAIN 2 M10
4 901611000000 A WASHER SPRING 2 M10
5 901501012040 A SCREW HEX 2 M10X20, Gr-8.8
6 901201000000 A NUT HEX 2 M10
7 970700014200 A FIRE EXTINGUISHER 2KG 1
8 101575319900 A BICON LIGHT MTG FAB-FX150-N 1
9 943990024600 A CONVERTER BOX 1 24V TO 12V
10 901500612050 A SCREW HEX 3 M6X25
11 901200600000 A HEX NUT 3 M6
12 901600600000 A SPRING WASHER 3 M6
13 901610600000 A HEX NUT 3 M6

140
HOSE KIT-COMMON (STD)
FIGURE NO: - 09.04

141
ENGINE BLOCK

FIGURE NO: - 10.01

142
ENGINE BLOCK
FIGURE NO: - 10.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800113900 A S/A OF 4CTI CYLINDER BLOCK WITH PCN 1
2 955800114000 A LINER CYLINDER S/S OUTER DIA +W+ 4
2.1 955800114100 A LINER CYLINDER S/S OUTER DIA +X+ A/R
2.2 955800114200 A LINER CYLINDER S/S OUTER DIA +Y+ A/R
2.3 955800114300 A LINER CYLINDER S/S OUTER DIA +Z+ A/R
3 955800114400 A BOLT BEARING CAP 10
7 955800114600 A PLUG EXPANSION FRONT AND REAR END 5
8 955800114700 A PLUG EXPANSION OIL PUMP AND BLOCK-UPPER 5
9 955800114800 A PLUG EXPANSION INJN. PUMP SIDE 3
10 955800114900 A PLUG EXPANSION 1
11 955800115000 A BUSHING BODY OIL PUMP REPAIR STD 1
13 955800115100 A PLUG EXPANSION 3
14 955800115200 A PLUG EXPANSION 1
15 955800115300 A PIN STRAIGHT FOR CYLINDER HEAD-REF.STD 2
16 955800115400 A PIN STRAIGHT FOR FRONT END-REF.STD. 2
17 955800115500 A PLUG ALT TO F3146315 2
17.1 955800115600 A PLUG -REF.STD. 2
18 955800115700 A BALL STEEL -REF.STD. 2
19 955800115800 A PIN STRAIGHT FOR OIL PUMP-REF.STD. 1
20 955800115900 A PIN FOR REAR END 2
21 955800116000 A O-RING FOR CAMSHAFT REAR END SEAL PLATE-REF.STD. 1
22 955800116100 A SEAL PLATE FOR CAMSHAFT REAR END 1
23 955800116200 A BOLT FOR CAMSHAFT REAR END PLATE-REF.STD. 2
24 955800116300 A COOLING JET BODY - E2 - (FOR FIRST 3 CYL) 3
24.1 955800116400 A COOLING JET BODY - 4CTI - (FOR 4TH CYL) 1
25 955800116500 A SOCKET-SCREW M6 X 15 X 1 CP 4
26 955800114500 A CAM BUSH KIT 1 4,5,6

143
CYLINDER HEAD

FIGURE NO: - 10.02

144
CYLINDER HEAD
FIGURE NO: - 10.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


A 955800116600 A S/A OF CYLINDER HEAD (WITH STUDS) COMP OF SL.NO 3, 5-8,18-29,30-331
B 955800116700 A S/A OF CYLINDER HEAD (W/O STUDS) COMP OF SL.NO 3, 5-8,18-25,30-33 1 OPTION CLASS
1 955800116800 A HEAD CYLINDER 1
2 955800116900 A GASKET CYLINDER HEAD 1
3 955800117000 A BUSHING VALVE GUIDE 8
4 955800117100 A SEAT VALVE INTAKE 4
4 955800117200 A SEAT VALVE INTAKE ALTERNATE TO X0900216 4
5 955800117300 A SEAT VALVE EXHAUST 4
5.1 955800117400 A COMPOSITE VALVE SEAT KIT 1
6 955800117500 A BOLT CYLINDER HEAD 13
6A 955800117600 A BOLT CYLINDER HEAD 4
6B 955800117700 A SPRING WASHER 4
6C 955800117800 A WASHER,PLAIN 4
7 955800117900 A BOLT CYLINDER HEAD 5
8 955800118000 A COVER CYLINDER HEAD 1
9 955800118100 A GASKET CYLINDER HEAD COVER 1
10 955800118200 A OIL FILLER CAP 1
11 955800114900 A PLUG EXPANSION FOR WATER JET 4
12 955800118300 A PLUG,EXPANSION FOR LOWER SIDE 4
13 955800115200 A PLUG,EXPANSION FOR UPPER SIDE 4
14 955800118400 A PLUG,EXPANSION FOR UPPER SIDE 4
15 955800118500 A PLUG,EXPANSION FOR UPPER SIDE 4
16 955800114800 A PLUG, EXPANSION FOR PR SIDE 1
16.1 955800118600 A PLUG 1
16.2 955800118700 A WASHER 1
17 955800015700 A STUD 8
18 955800118800 A STUDFOR EXHAUST MANIFOLD 8
18.1 955800118900 A STUD ALTERNATE TO F3769815 8
18.2 955800119000 A STUD - M8X1.25 2
19 955800119100 A BALL,STEEL FOR WATER JET 4
20 955800119200 A BOLT M8X1.25 6
21 955800119300 A SPRING WASHER 6
22 955800119400 A WASHER 8 DIAPLATED 6
23 955800119500 A SEAT VALVE SPRING-UPPER 8
24 955800119600 A SEAT-VALVE SPRING LOWER 8
25 955800119700 A LOCK VALVE SPG RET 16
26 955800119800 A VALVE SPRING 8
26 955800119900 A VALVE SPRING - ALTERNATE TO X3605010 8

145
CYLINDER HEAD

FIGURE NO: - 10.02

146
CYLINDER HEAD
FIGURE NO: - 10.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


27 955800120000 A SPRINGVALVE OUTER (BCL) 8
28 955800120100 A INLET VALVE 4
29 955800120200 A EX VALVE 4
30 955800120300 A VALVE STEM SEAL (DOUBLE LIP) 8
30.1 955800120400 A COMPOSITE VALVE KIT (COMPRISES OF ITEMS MARKED # ) 1
30.2 955800120500 A WATER TEMP SENSOR 1

147
MAIN BEARINGS
FIGURE NO: - 10.03

148
MAIN BEARINGS
FIGURE NO: - 10.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800120600 A CRANK SHAFT THRUST WASHER SET - STD 1
2 955800120700 A CRANK SHAFT MAIN BEARING SET -STD 1
2.1 955800120800 A CRANK SHAFT MAIN BEARING SET - 0.25 U/S 1
2.2 955800120900 A CRANK SHAFT MAIN BEARING SET - 0.50 U/S 1
2.3 955800121000 A CRANK SHAFT MAIN BEARING SET - 0.75 U/S 1

149
PISTONS & RINGS

FIGURE NO: - 10.04

150
PISTONS & RINGS

FIGURE NO: - 10.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800076400 A RING SET 1
2 955800076500 A PISTON SET 1

151
CONNECTING ROD
FIGURE NO: - 10.05

152
CONNECTING ROD
FIGURE NO: - 10.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 95580006100 A S/A OF CONNECTING ROD 4
2 955800121300 A BUSH 4
3 955800121400 A BOLT 8
4 955800121500 A CON ROD BEARING KIT - STD 1
4 955800121600 A CON ROD BEARING KIT - 0.25 MM U/S 1
4 955800121700 A CON ROD BEARING KIT - 0.50 MM U/S 1
4 955800121800 A CON ROD BEARING KIT - 0.75 MM U/S 1

153
CRANKSHAFT
FIGURE NO: - 10.06

154
CRANKSHAFT
FIGURE NO: - 10.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800121900 A NUT 1
2 955800122000 A SPACER 1
3 955800122100 A O RING 1
4 955800122200 A PULLEY CRANKSHAFT (POLY-V) 1
5 955800122300 A GEAR, CRANKSHAFT 1
6 955800122400 A KEY FOR GEAR CRANKSHAFT 1
7 955800006200 A COLLAR 1
8 955800122500 A PULLEY FOR ALTERNATOR (SPA 68 PCD) 1

155
CAMSHAFT
FIGURE NO: - 10.07

156
CAMSHAFT
FIGURE NO: - 10.07

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


A 955800122600 A S/A OF CAMSHAFT 1
1 955800007000 A CAMSHAFT 1
2 955800122700 A BALL STEEL 1
3 955800122800 A KEY 1
4 955800122900 A PLATE, CAMSHAFT THRUST 1
5 955800123000 A SETSCREW 2
5A 955800123100 A WASHER,SPRING FOR THE ABOVE 2
6 955800123200 A GEAR CAMSHSFT ALT - F1661211 1
7 955800123300 A WASHER PLAIN REF STD 1
8 955800123400 A BOLT 1
8.1 955800123500 SPRING WASHER FOR ABOVE 1

157
FLYWHEEL
FIGURE NO: - 10.08

158
FLYWHEEL
FIGURE NO: - 10.08

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800123600 A S/A OF FLYWHEEL WITH 8.0 DEG INJ TIMIMG 1
2 955800123700 A FLYWHEEL WITH 8.0 DEG INJ TIMING 1
3 955800123800 A STARTER RING 1
4 955800123900 A FLANGE BOLT - HEX M14 X 1.5 - X 34.5 LONG X 0 6

159
FLYWHEEL HOUSING

FIGURE NO: - 10.09

160
FLYWHEEL HOUSING
FIGURE NO: - 10.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800124000 A WASHER PLAIN FOR ENG LIFTING BOLT 2
2 955800124100 A LOCK WASHER FOR ENG LIFTING BOLT 2
3 955800124200 A ENGINE LIFTING BOLT 2
4 955800124300 A DUST COVER 2
5 955800124400 A FLANGED SCREW - M8X1.25X12L 4
6 955800124500 A FLYWHEEL HSG W/O LUG 1
7 955800124600 A FLANGED SCREW - M14X2X40L 8
8 955800124700 A OIL SEAL 1
9 955800124800 A FLANGED SCREW M8 X 1.25 X 32 6
10 955800124900 A STUD FOR STARTER MOTOR MTG 3

161
TIMING GEARS
FIGURE NO: - 10.10

162
TIMING GEARS
FIGURE NO: - 10.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800125000 A BOLT FOR THRUST PLATE SETTING 1
2 955800125100 A PLATE, IDLE GEAR THRUST 1
3 955800125200 A S/A OF SHAFT, IDLER GEAR COMPRISES OF ITEM MARKRD $ 1
4 955800125300 A PIN, STRAIGHT 2
5 955800008400 A SHAFT, IDLER GEAR 1
6 955800007500 A S/A GEAR IDLER COMPRISES OF ITEMS MARKED # 1
7 955800125400 A GEAR, IDLER 1
8 955800125500 A BUSHING 1
9 955800125600 A PLATE, IDLER GEAR THRUST 1

163
TIMING GEAR CASE
FIGURE NO: - 10.11

164
TIMING GEAR CASE
FIGURE NO: - 10.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800125700 A BOLT FOR TIMING GEAR CASE MTG 2
1.1 955800123100 A WASHER FOR THE ABOVE 2
2 955800125800 A M8 SETSCREW ALT TO F3576611 1
2.1 955800123100 A WASHER FOR THE ABOVE 1
3 955800125900 A SETSCREW - M10X1.5 20 LONG 2
4 955800126000 A O RING FOR CASE BEARING HOLDER 1
6 955800126100 A BOLT M8X1.5X65L 5
6.1 955800123100 A WASHER FOR THE ABOVE 5
7 955800126200 A BOLT FOR TIMING BACK PLATE MTG 4
7.1 955800123100 A WASHER FOR THE ABOVE 4
10 955800126300 A GASKET FRONT END PLATE 1
11 955800126400 A SETSCREW - M8X1.25X20 LONG FOR CLAMP 4
11.1 955800123100 A WASHER FOR THE ABOVE 4
12 955800126500 A PLATE, FRONT END TIMING BACK PLATE 1
13 955800126600 A PLUG (ALT TO F3146315) 1
14 955800126700 A PLUG, EXPANSION 1
15 955800126800 A TIMING GEAR CASE 1
16 955800126900 A PLUG, EXPANSION 1
17 955800127000 A M8X85LG FOR TIMING GEAR CASE MTG 3
17.1 955800123100 A WASHER FOR THE ABOVE 3
19 955800127200 A CASE BEARING HOLDER 1
20 955800127300 A BEARING, BALL 1
21 955800127400 A RING RETAINER 1
22 955800123000 A SET SCREW 3
22.1 955800123100 A WASHER FOR THE ABOVE 3
23 955800127600 A SEAL, OIL FOR CRANKSHAFT FRONT 1

165
OIL SUMP
FIGURE NO: - 10.12

166
OIL SUMP
FIGURE NO: - 10.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800127700 A SUMP 1
2 955800127800 A WASHER SOFT OIL DRAIN PLUG 1
3 955800127900 A PLUG FOR OIL DRAIN 1
4 955800123100 A WASHER, SPRING 26
5 955800126200 A BOLT - OIL PAN TO BLOCK 25

167
OIL SUCTION STRAINER
FIGURE NO: - 10.13

168
OIL SUCTION STRAINER
FIGURE NO: - 10.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128100 A O RING FLANGE SEAL (ID 25.7) 1
3 955800128200 A FLANGED SCREW - M8x1.25x22L 2
5 955800128300 A S/A OF OIL STRAINER COMPRISES OF 1
4 955800128400 A STRAINER WITH TREPANNING 1
6 955800128500 A SCREEN OIL STRAINER 1
7 955800128600 A RING SNAP 1

169
OIL PUMP

FIGURE NO: - 10.14

170
OIL PUMP
FIGURE NO: - 10.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128700 A GEAR OIL PUMP DRIVE ALT TO F1661311 1
2 955800128800 A S/A OF OIL PUMP 1
3 955800128900 A BOLT 3
4 955800129000 A COVER OIL PUMP 1
5 955800129100 A SPECIAL BOLT 2
6 955800129200 A BUSH OIL PUMP DRIVE 1
7 955800129300 A SHAFT OIL PUMP DRIVE 1
8 955800129400 A GEAR OIL PUMP DRIVE SHAFT 1
9 955800129500 A GASKET OIL PUMP COVER 1
10 955800129600 A GEAR OIL PUMP DRIVEN SHAFT 1
11 955800129700 A S/A OF GEAR 1
12 955800129800 A BUSH OIL PUMP DRIVEN 1
13 955800129900 A SHAFT OIL PUMP DRIVEN 1
14 955800130000 A BOLT 2

171
ENGINE VALVES

FIGURE NO: - 10.15

172
ENGINE VALVES
FIGURE NO: - 10.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800006300 A S/A OF ROD,VALVE PUSH 8
2 955800130100 A VALVE INTAKE STANDARD 4
3 955800120200 A VALVE EXHAUST STANDARD 4
3.1 955800120400 A COMPOSITE VALVE KIT (COMPRISES OF ITEMS MARKED #) 1
4A 955800120300 A OILSEAL, VALVE STEM 8
4 955800130200 A VALVE SPRING INNER - (SUBSTITUE F3642210 X3606610 X3606510) 8
5 955800119800 A VALVE SPRING - (SUBSTITUE X3606010) 8
6 955800119600 A SEAT VALVE SPRING - LOWER 8
7 955800119500 A SEAT VALVE SPRING - UPPER 8
8 955800130300 A LIFTER VALVE 8
9 955800006400 A SCREW VALVE ADJUSTING 8
10 955800130400 A ARM,VALVE ROCKER - INTAKE 4
11 955800130500 A ARM,VALVE ROCKER - EXHAUST 4
12 955800130600 A S/A OF SHAFT VALVE ROCKER 1
12A 955800130700 A PLUG EXPANSION 2
13 955800130800 A SUPPORT VALVE ROCKER FRONT 1
14 955800130900 A SUPPORT VALVE ROCKER CENTRE 3
15 955800131000 A SUPPORT VALVE ROCKER rear 1
16 955800131100 A LOCK, VALVE SPRING RETAINER 16
17 955800131200 A COLLAR 4
18 955800131300 A NUT 8
19 955800131400 A M8 BOLT 5
19A 955800119300 A WASHER 5
19B 955800119400 A WASHER 8 DIA PLATED 5
20 955800131500 A LOCK WASHER 2
21 955800131600 A SCREW SET 2

173
OIL DIPSTICK

FIGURE NO: - 10.16

174
OIL DIPSTICK
FIGURE NO: - 10.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800131700 A S/A OF GAUGE,OIL LEVEL TOP ENTRY DIPSTICK 1
2 955800131800 A S/A OF GUIDE OIL LEVEL 1
3 955800131900 A ‘O’ RING FOR HOLDER SEAL 1

175
INTAKE MANIFOLD
FIGURE NO: - 10.17

176
INTAKE MANIFOLD
FIGURE NO: - 10.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800132000 A S/A MANIFOLD, INTAKE-HA4CTI3K 1
1 955800132100 A INTAKE MANIFOLD-HA4CTI3K 1
2 955800132200 A STUD FOR A.I.PIPE MTG (Refer IVECO STD ALI HW 041) 4
3 955800132300 A AIR INTAKE ELBOW 1
4 955800015600 A GASKET, AIR INTAKE PIPE 1
5 955800132400 A FLANGED BOLT - M8x1.25x50L 4
6 955800132500 A FLANGED BOLT -M8x1.25x60L 6
7 955800132600 A FLANGED Nut - M8x1.25 4
8 955800132700 A STUD M6X1 4

177
EXHAUST MANIFOLD
FIGURE NO: - 10.18

178
EXHAUST MANIFOLD
FIGURE NO: - 10.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800132900 A MANIFOLD 1
2 955800133000 A SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 4
4 955800133100 A NUT FOR EXHAUST MFLD.MTG. 8
5 955800133200 A SPECIAL STUD FOR TURBOCHARGER MOUNTING 4
6 955800133300 A HEAT SHIELD 1
7 955800128000 A SET SCREW M8X1.25X20 LONGFOR CLAMP 1
8 955800119300 A WASHER 3
9 955800119400 A WASHER 8 DIA PLATED 3
9.1 955800133400 A SPACER, LONG (FOR EMF MOUNTING LONG STUD) 4
9.2 955800133500 A SPACER 4

179
OIL COOLER AND FILTER
FIGURE NO: - 10.19

180
OIL COOLER AND FILTER
FIGURE NO: - 10.19
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800133600 A O RING 4
2 955800133700 A BOLT 9
2.1 955800119400 A WASHER 8 DIA PLATED 2
3 955800133800 A BOLT OIL COOLER SET 3
3.1 955800119400 A WASHER 8 DIA PLATED 2
4 955800133900 A BOLT 4
4.1 955800119400 A WASHER 8 DIA PLATED 4
5 955800134000 A CONNECTOR PIPE 1
6 955800134100 A DOUBLE BANJO BOLT 1
7 955800134200 A WASHER SOFT 3
8 955800134300 A COOLER ASSY OIL 1

181
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20

182
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800134400 A COOLER ASSY OIL 1
2 955800134500 A S/A CASE OIL COOLER 1
3 955800134600 A CASE OIL COOLER 1
4 955800134700 A PLUG VALVE SPRING 5
5 955800134800 A O RING 5
7 955800134900 A SPRING OIL VALVE 2
8 955800135000 A SPRING OIL VALVE 1
9 955800135100 A VALVE FILTER SAFETY 3
10 955800135200 A FILTER ELEMENT OIL 1
11 955800135300 A O RING 1
12 955800135400 A O RING 1
13 955800135500 A WASHER 1
14 955800135600 A S/A OF ELEMENT OF OIL COOLER - 5 PLATE 1
16 955800135700 A NUT M8X1 (PLATED) 4
17 955800135800 A CONE WASHER 4
18 955800135900 A BOLT OIL FILTER BOWL 1
19 955800136000 A SPRING 1
19A 955800136100 A OIL COOLER GASKET 1
22 955800011100 A BOWL OIL FILTER 1

183
THERMOSTAT
FIGURE NO: - 10.21

184
THERMOSTAT
FIGURE NO: - 10.21
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800136200 A COVER THERMOSTAT CASE 1
2 955800136300 A THERMOSTAT 1
3 955800136400 A GASKET THERMOSTAT 1
4 955800136500 A BOLT CASE TO COVER 1
4.1 955800136600 A BOLT M 10X1.5 70 LONG (ALT FOR F3574611) 1
4.2 955800117700 A WASHER 3
5 955800011300 A S/A OF CASE THERMOSTAT COMPRISES OF ITEMS MARKED # 1
5.1 955800136700 A CASE THERMOSTAT 1
5.2 955800136800 A PIPE VENT 1
5.3 955800136900 A VENT ADAPTOR 1
6 955800137000 A BOLT CASE TO HEAD 4
6.1 955800127000 A M8X85LG ON PIN (ALT FOR F3574711) 4
6.2 955800119300 A WASHER 8
7 955800137100 A ‘O’ RING - WATER BYPASS AREA 2
8 955800137200 A BOLT GUIDE PIPE BRKT MTG 2
8.1 955800137300 A M10X75 BOLT (ALT FOR F3573511) 2
9 955800137400 A BOLT COVER TO CASE 3
9.1 955800137500 A SETSCREW( ALT FOR F3574811) 4
9.2 955800119400 A WASHER 8 DIA PLATED 4

185
BREATHER HOSE
FIGURE NO: - 10.22

186
BREATHER HOSE
FIGURE NO: - 10.22
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800137600 A CLAMP 1
2 955800137700 A BREATHER HOSE WITH INNER SPRING 1
4 955800137800 A FLANGE VENT HOSE 1
4.1 955800137900 A CLIP SPRING BAND ( 25X12X1) 1

187
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23

188
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800138000 A S/A OF FIE SYSTEM ASSY 1
1 955800138100 A FUEL INJECTION PUMP 101 HP BS3 CEV 1
2 955800138200 A S/A COVER TIMER 1
2A 955800138300 A COVER TIMER 1
2B 955800124900 A STUD M10X1.5/1.25 4
3 955800138400 A FLANGED NUT - M10x1.25 4
4 955800138500 A FLA SCREW M10x1.5x16 8.8 GR 2
5 955800138600 A FLANGED SCREW - M10x1.5x20L 2
6 955800138700 A FLANGED SCREW - M10x1.5x27L 1
7 955800138800 A FLANGED NUT - M10x1.5 1
8 955800138900 A S/A OF CLIP 8
8A 955800139000 A CLIP 4
8B 955800139100 A SPACER 4
9 955800139200 A S/A OF CLAMP INJR. PIPE 1
9A 955800139300 A CLIP 1
9B 955800139400 A SPACER RUBBER 1
10 955800139500 A S/A OF CLAMP INJR. PIPES 1
10A 955800139600 A CLIP 1
10B 955800139700 A SPACER RUBBER 1
CLIP FOR COMPRESSOR LUB OIL PIPE MOUNTING (SPACER ELIMINATION
11 955800139800 A 1
AS VE)
12 955800139900 A CLIP S/A 1
12A 955800140000 A CLIP 1
12B 955800140100 A SPACER 1
13 955800140200 A BOOST PIPE 1
13A 955800140300 A BANJO EYE 2
13B 955800140400 A TUBE - NYLON-FOR FIP BOOST PIPE 1
14 955800140500 A S/A OF HP PIPES,INJECTOR-FOR PROCUREMENT 1
15 955800140600 A S/A OF PIPE, INJECTOR - No.1 1
16 955800140700 A S/A OF PIPE, INJECTOR - No.2 1
17 955800140800 A S/A OF PIPE, INJECTOR - No.3 1
18 955800140900 A S/A OF PIPE, INJECTOR - No.4 1
19 955800141000 A PIPE OIL 1
20 955800141100 A CLIP 2
21 955800141200 A FLYWHEEL COUPLING 1
22 955800141300 A HOSE FUEL 1
23 955800141400 A O Ring 142.5 x 3 1
24 955800141500 A PLUG TIMING HOLE 1
25 955800141600 A LUB OIL FEED PIPE FOR FUEL INJECTION PUMP 1
26 955800141700 A S/A OF PIPE 1

189
NOZZLE HOLDER
FIGURE NO: - 10.24

190
NOZZLE HOLDER
FIGURE NO: - 10.24
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800141800 A INJECTOR ASSY 4
2 955800141900 A GASKET NOZZLE HOLDER 4
3 955800142000 A ADAPTOR NOZZLE HOLDER 4
4 955800132700 A FLANGED NUT - M8x1.25 8

191
WATER PUMP
FIGURE NO: - 10.25

192
WATER PUMP
FIGURE NO: - 10.25
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800142100 A POLY V PULLEY-WATER PUMP (UPRATED) 1
2 955800142200 A S/A OF WATER PUMP 1
3 955800142300 A BOLT M8 X 110 X 1.25 CP PLATED 2
4 955800142400 A SCREW M8 X 30 X 1.25 CP PLATED 4
4A 955800142500 A SCREW M8 X 22 X 1.25 CP PLATED 4
5 955800142600 A S/A OF IMPELLER 1
5.1 955800142700 A BOSS WATERPUMP IMPELLER 1
6 955800142800 A WATERPUMP SPINDLE BEARING 1
7 955800142900 A WATER PUMP SEAL ASSEMBLY 1
8 955800143000 A WATER PUMP CASING 1
9 955800143100 A HUB COOLANT PUMP 1

193
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26

194
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800011500 A AIR COMPRESSOR 1
2 955800143200 A GEAR AIR COMPRESSOR DRIVE (ALT - F1661111) 1
3 955800143300 A 'O' RING 1
4 955800143400 A BOLT M10X1.5X120 MM LONG 2
5 955800138700 A WASHER M10 1
7 955800143500 A ADAPTOR - AIR INTAKE 2
8 955800143600 A WASHER 2
10 955800143700 A WASHER FOR BOLT ON COMPRESSOR SIDE 3
12 955800143800 A BOLT BANJO - SINGLE HOLE 1
13 955800143700 A WASHER SOFT FOR THE ABOVE 2

195
AIR COMPRESSOR
AIR COMPRESSOR-INTRNAL COMPONENTS

FIGURE NO: - 10.27

196
AIR COMPRESSOR
AIR COMPRESSOR-INTERNAL COMPONENTS

FIGURE NO: - 10.27

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800143900 A SETSCREW 4
2 955800144000 A WASHER 4
3 955800144100 A M6 STUD 1
4 955800144200 A WASHER 1
5 955800144300 A CYLINDERHEAD 1
6 955800144400 A JOINT 1
27 955800145300 A CYLINDER BLOCK (INCLUDES ITEM 28 - 1 OFF) 1
32 955800145400 A COVER 1
33 955800145500 A SPRING WASHER 4
34 955800145600 A HEXAGON SCREW 4
39 955800145700 A END COVER (INCLUDES ITEM 28 - 1 OFF) 1
40 955800145800 A WASHER 4
41 955800145900 A SETSCREW 4
42 955800146000 A NUT 1
43 955800144500 A REED VALVE ASSY 1 8,9,10,11,12,13,14
44 955800144700 A PISTON ASSY- STD 1 16,17,18,19 & 20
44.1 955800144800 A PISTON ASSY - 0.254 MM O/S 1
44.2 955800144900 A PISTON ASSY - 0.508 MM O/S 1
45 955800145000 A CONNECTING ROD ASSY 1 21,22, 23 & 24

197
ALTERNATOR
FIGURE NO: - 10.28

198
ALTERNATOR
FIGURE NO: - 10.28

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800146100 A 55A ALTERNATOR, POLY-V (L-TVS) 1
2 955800146200 A ALTERNATOR BRACKET 1
3 955800146300 A LINK BOLT 1
4 955800146400 A SPECIAL SCREW 1
5 955800146500 A ADAPTOR PIECE 1
6 955800146600 A BUSH 1
7 955800146700 A BELT 8PK 1250 (FENNER) 1
8 955800146800 A VALVE (COOLANT ELBOW) 1
9 955800146900 A O RING 1
10 955800147000 A PIPE COOLANT PUMP 1
11 955800147100 A O RING 2
12 955800147200 A BOLT M10 X 80 X 1.5 CP PLATED 2
13 955800147300 A SCREW M10 X 30 X 1.5 CP PLATED 2
14 955800117700 A SC WASHER 10 DIA PLATED 4
15 955800147400 A BOLT M12 X 130 X 1.75 CP PLATED 1
16 955800147500 A NYLOC NUT M12 X PC 8 X 1.75 CP PLATED 1
17 955800147600 A NUT M10 X PC 8 X 1.5 CP PLATED 1
18 955800117700 A SC WASHER 10 DIA PLATED 1
19 955800147700 A NUT M12 X PC 8 X 1.75 CP PLATED 2

199
ALTERNATOR
INTERNAL COMPONENTS

FIGURE NO: - 10.29

200
ALTERNATOR
INTERNAL COMPONENTS

FIGURE NO: - 10.29


REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800147800 A PULLEY 1
2 955800147900 A ASYMMETRIC FAN 1
3 955800148000 A THROUGH BOLT 4
4 955800148100 A DE BRACK ET ASSEMBLY 1
5 955800148200 A ROTOR ASSEMBLY 1
6 955800148300 A SRE BALL BEARING 1
7 955800148400 A STATOR WINDING ASSEMBLY 1
8 955800148500 A RECTIFIER ASSEMBLY 1
9 955800148600 A BRUSH 2
10 955800148700 A REGULATOR & BRUSH BOX ASSY. 1
11 955800148800 A SRE BRACK ET ASSEMBLY 1
12 955800148900 A PULLEY ASSEMBLING KIT COMPRISES OF ITMES MARKED $ 1
13 955800149000 A DE BEARING ASSEMBLING KIT COMPRISES OF ITMES MARKED # 1
14 955800149100 A RECTIFIER ASSEMBLING KIT COMPRISES OF ITMES MARKED @ 1
15 955800149200 A PLUG MOULDING ASSEMBLING 1

201
TURBO CHARGER
FIGURE NO: - 10.30

202
TURBO CHARGER
FIGURE NO: - 10.30

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800149300 A TURBO CHARGER 1
2 955800149400 A T/C FEED PIPE 1
3 955800149500 A S/A OF PIPE TURBO OIL DRAIN (TC END) 1
4 955800149600 A S/A OF PIPE OIL DRAIN BLOCK END 1
5 955800149700 A STAINLESS STEEL JUBILEE CLIP 2
6 955800124800 A FLANGED SCREW M8 x 1.25 x 32 2
7 995800149800 A STUD-TC MTG ON EMF 3
8 955800128200 A FLANGED SCREW -M18X1.25X22L 2
9 995800149900 A FLANGED SCREW -M18X1.25X22L 2
10 955800150000 A FLANGED SCREW -M10X1.5X35L 2
11 955800138800 A FLANGED NUT -M10X1.5 2
12 955800150100 A ELBOW, EXHAUST 1
13 955800150200 A GASKET TURBO TO EXHAUST PIPE 1
14 955800150300 A GASKET, EMF TO TC 1
15 955800150400 A GASKET OIL OUTLET 1
16 955800150500 A HOSE 5/8"OD X 70MM LONG 1
17 955800150600 A BANJO BOLT (M12X1.5) 1
18 955800150700 A NUT - HEX M8 X 1.25 CP X 6.62 LONG X 0 9
19 955800150800 A STUD FOR T/C OUTLET (LONG) 2
20 955800150900 A WASHER 1
21 955800151000 A WASHER (RE. 04858609) 1
22 955800151100 A WASHER 17 OD X 9 ID X 2.3 T 9
23 955800151200 A L-BRACKET FOR ELBOW 1
24 955800151300 A TURBO DRAIN GASKET 1
25 955800151400 A SCREW M6 X 20 X 1 CP PLATED 2
26 955800151500 A WASHER 6 DIA PLATED 2
27 955800151600 A SC WASHER 6 DIA PLATED 2

203
STARTER MOTOR
INTERNAL COMPONENTS

FIGURE NO: - 10.31

204
STARTER MOTOR
INTERNAL COMPONENTS

FIGURE NO: - 10.31


REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800151700 A M14-24 V STARTER MOTOR 1
1 955800151800 A SHROUD 1
2 955800151900 A PLUNGER ASSEMBLY 1
3 955800152000 A SOLENOID SWITCH ASSEMBLY 1
4 955800152100 A FIXING BRACKET ASSEMBLY 1
5 955800152200 A DRIVE ASSEMBLY 1
6 955800152300 A ENGAGING LEVER ASSEMBLY 1
7 955800152400 A INTERMEDIA BRACKET 1
8 955800152500 A ARMATURE ASSEMBLY 1
9 955800152600 A FIELD COIL ASSEMBLY 1
10 955800152700 A BRUSH GEAR ASSEMBLY 1
11 955800152800 A CE BRACKET ASSEMBLY 1
12 955800152900 A ARMATURE ASSEMBLY KIT CONSISTS OF : 1
13 955800153000 A BEARING BUSH ASSEMBLING KIT1 CONSISTS OF : 1
14 955800153100 A BRUSH ASSEMBLING KIT CONSISTS OF : 1
15 955800153200 A FASTENERS ASSEMBLING KIT CONSISTS OF : 1
16 955800153300 A SEALING ASSEMBLING KIT CONSISTS OF : 1

205
SUNDRIES AND FINISH
FIGURE NO: - 10.32

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800153400 A PRESSURE SENDER 1
2 955800153500 A LIFTING EYE 'FRONT' 1
3 955800153600 A PLUG M16 1
4 955800153700 A TEMPERATURE SENSOR 1
5 955800153800 A PLUG 1/8" BSP 1
6 955800153900 A WASHER 0.625 OD X 0.406 ID X 0.063 T 1
7 955800154000 A S/A OF COMPRESSOR INLET PIPE 1

206
LOOSE ITEMS
FIGURE NO: - 10.33

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


AIR INLET SYSTEM
1 955800154100 A AIR CLEANER ASSY 1
2 955800154200 A AIR CLEANER ELEMENT -PRIMARY 1
3 955800154300 A AIR CLEANER ELEMENT -SAFETY 1
4 955800154400 A HOSE ELBOW 1
5 955800154500 A T BOLT HOSE CLAMP 1
6 955800154600 A T BOLT HOSE CLAMP 2
7 955800154700 A T BOLT HOSE CLAMP 1
8 955800154800 A RESTRICTION INDICATOR 1
9 955800154900 A ASSEMBLY PRE CLEANER 1
10 955800155000 A A/CL MOUNTING BRACKET 1
11 955800155100 A BOLT FOR BRACKET 2
12 955800155200 A PLANE WAHER (M12) 2
13 955800155300 A SPRING WASHER (M12) 2
14 955800147300 A BOLT FOR A/CL TO BKT. (M10x30L) 4
15 955800147600 A NUT 4
16 955800117800 A PLAIN WASHER (M10) 4
17 955800117700 A SPRING WASHER (M10) 4
EXHAUST SYSTEM
18 955800155400 A MUFFLER 1
19 955800155500 A CLAMP 2
COOLING SYSTEM
21 955800155600 A MOUNTING BRACKET (LH) 1
22 955800155700 A MOUNTING BRACKET (RH) 1
23 955800155800 A MOUNTING BUSH (AVM) 4
24 955800155900 A DISTANCE PIECE 2
25 955800156000 A PLAIN WASHER 6
26 955800156100 A SPRING WASHER 2
27 955800156200 A NUT 2
28 955800156300 A BOLT 2
29 955800156400 A STRAIGHT HOSE 2
30 955800156500 A L' PIPE WITH S/W PROVISION 1
31 955800156600 A S' HOSE 2
32 955800156700 A VENT HOSE 1
33 955800156800 A WORM CLIPS (0 CLIP) 2
34 955800156900 A NRV PIPE 1
35 955800157000 A NRV PIPE CLAMP 1

207
LOOSE ITEMS
FIGURE NO: - 10.33

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


36 955800157100 A NRV PIPE CLAMP PLATE 1
37 955800157200 A CLIPS FOR WATER HOSES 8
38 955800128000 A BOLTS 4
39 955800157300 A NUTS 5
40 955800119400 A PLAIN WASHER 3
41 955800119300 A SPRING WASHER 5
42 955800157400 A BUFFLER 2
43 955800157500 A 90 HOSE FOR CAC 2
44 955800157600 A 110 HOSE FOR CAC 1
45 955800157700 A STRAIGHT HOSE 1
46 955800157800 A T' BOLT CLAMP FOR CAC HOSES 8
47 955800157900 A 22" PUSHER FAN 1
48 955800158000 A FAN ADAPTOR 1
49 955800158100 A FAN BOLTS 4
50 955800158200 A BOLT FOR FAN ADAPTOR & PULLEY 4
A PERIPHERALS
51 955800158300 A BRACKET FOR PIPE MOUNTING 1
52 955800158400 A FRONT LEGS 2
53 955800158500 A REAR LEG (LH) 1
54 955800158600 A REAR LEG (RH) 1
55 955800158700 A BOLT FOR LEGS M12X50L 16
56 955800155200 A PLANE WAHER (M12) 16
57 955800155300 A SPRING WASHER(M12) 16
58 955800158800 A TURBO OUTLET 90 DEG BEND 1
A ELECTRICAL SYSTEM
59 955800158900 A GAUGE WT 1
60 955800159000 A GAUGE LOP 1
61 955800159100 A GAUGE AMMETER 1
62 955800159200 A GAUGE SPEED HOUR METER (DIGITAL) 1

208
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00

1 2 13

12

10

9
5

3 11
7

209
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955700005300 A CLUTCH PLATE 1
2 955700005100 A PRESSURE PLATE 1
3 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
4 101354400400 A CL W/D SLEEVE ECOMET 1 X3400922
5 956700002600 A CL OPTG LEVER 1 F2443811
6 101383400600 A CL ROCKER SHAFT 1 F3355315
7 101354300200 A KEY 2 F0949015
8 101383400500 A LEVER ON SHAFT OUTER 1 F2443911
9 101383400700 A SPRING 1 F3634910
10 101383400900 A CLUTCH RELEASE BEARING 1 X0204110
11 101784420000 A ADOPTER ON HOUSING 1 AF0155515000
12 101383400300 A FLEX. PIPE 1 F1939650
13 101393200800 A ADOPTER M10X1XM10X1X45 (ALGB) 1

210
AUXILLIARY GEAR BOX

FIGURE NO: - 12.00

211
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 932400000200 A ASSY OF AUXILLARY GEAR BOX 1
1 932900042300 A S/A OF TRANSFER CASE WITH COVER COMPRISES OF ITEMS MARKED 1
2 932900042400 A WASHER 1
3 932900042500 A MAGNETIC DRAIN PLUG 1
4 932900042600 A S/A OF FILLER PLUG 1
5 932900042700 A GASKET 2
6 932900042800 A S/A TRANSFER CASE COVER 1
7 932900042900 A 5/16" SPECIAL COMBINATION STUD 6
7A 932900043000 A 5/16 IN SPL COMBINATON STUD 12
8 932900043100 A NUT 42
9 932900043200 A SPRING WASHER-5/16"BSF 54
9.1 932900043300 A D/C WASHER 6
10 932900043400 A GASKET 1
11 932900043500 A S/A OF TOP COVER 1
11.1 932900043600 A PVC HOSE 1 METER LG 1
11.2 932900043700 A JUPITOR HOSE CLAMP 1
11.3 932900043800 A CLIP 1
11A 932900043900 A DOWEL 3
13 932900044100 A 5/16" BSF SET SCREW 12
14 932900044200 A COPPER WASHER-FOR ADAPTOR 1
15 932900044300 A PLUG 1
16 932900044400 A SHIM .005" THICK A/R
16.1 932900044500 A SHIM .010" THICK A/R OPTION CLASS
16.2 932900044600 A SHIM .015" THICK A/R OPTION CLASS
17 932900044700 A S/A OF MTG BRKT RH 1
18 932900044800 A FLEXIBLE BUSH FOR MTG BRACKET RH/LH 3
19 932900044900 A 3/8 IN SPL COMBINATION STUD 18
20 932900045000 A KOLOK WASHER 3/8 DIA 24
21 932900045100 A NUT 3/8 UNF 24
22 932900045200 A GASKET 1
23 932900045300 A S/A OF MTG. BRKT-LH 1
24 932900045400 A GASKET 1
25 932900045500 A S/A OF MTG. BRKT-REAR 1
25.1 932900045600 A S/A OF INPUT SHAFT COMPRISES OF ITEMS MARKED * 1
26 932900045700 A ROLLER BEARING 1
27 932900045800 A INPUT SHAFT 1
28 932900045900 A WASHER 1
29 932900046000 A SPUR GEAR INPUT LOW 1

212
AUXILLIARY GEAR BOX

FIGURE NO: - 12.00

213
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
30 932900046100 A DISTANCE BUSH FOR ABOVE 1
31 932900046200 A FIXED DOG CLUTCH 1
32 932900046300 A SLIDING DOG CLUTCH 2
33 932900046400 A SPEED CHANGE FORK 2
36 932900046500 A LOCK WASHER 2
36.1 932900046800 A KOLOK WASHER 2
37 932900046600 A BOLT 2
38 932900047000 A SPUR GEAR INPUT HIGH 1
39 932900047100 A DISTANCE BUSH FOR ABOVE 1
40 932900047200 A WASHER 1
40.1 932900047300 A THRUST WASHER 1
40.2 932900047400 A THRUST WASHER 1
40.3 932900047500 A THRUST WASHER 1
40.4 932900047600 A THRUST WASHER 1
40.5 932900047700 A THRUST WASHER 1
41 932900047800 A DISTANCE PIECE 1
42 932900047900 A THRUST WASHER 1
43 932900048000 A ROLLER BEARING 1
44 932900048100 A DISTANCE PIECE 1
44.1 932900048200 A S/A OIL SEAL HSG, INPUT COMPRISES OF ITEMS MARKED $ 1
45 932900048300 A SHIMS -0.002 IN A/R
45.1 932900048400 A SHIMS -0.005 IN A/R
45.2 932900048500 A SHIMS -0.010 IN A/R
45.3 932900048600 A SHIMS -0.020 IN A/R
46 932900048700 A OIL SEAL HOUSING INPUT 1
47 932900048800 A OIL SEAL 4
48 932900048900 A DRIVING FLANGE INPUT END 2
49 932900049000 A WASHER 5
49.1 932900049100 A WASHER 3/8 DIA INCH PLATED 2
50 932900049200 A SIMMONDS NUT 3
51 932900049300 A GASKET 2
52 932900049400 A COVER 1
52.1 932900049500 A S/A LAY SHAFT COMPRISES OF ITEMS MARKED ^ 1
53 932900049600 A LAY SHAFT 1
54 932900049700 A ROLLER BEARING 2
55 932900049800 A SPACER OUTER LAY SHAFT 1
56 932900049900 A GEAR LAY SHAFT 1

214
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00

215
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
57 932900050000 A SPACER INNER LAY SHAFT 1
60 932900050100 A COVER PLATE 1
60.1 932900050200 A S/A OF OIL SEAL HSG,OUTPUT FRT COMPRISES OF ITEMS MARKED
1@
61 932900050300 A OIL SEAL HOUSING OUTPUT FRONT 1
61.1 932900050800 A S/A O/P SHAFT FRT comprises of items marked % 1
63 932900050900 A DISTANCE PIECE 1
64 932900051000 A BALL BEARING 2
65 932900051100 A CRCLIP 90 MM DIA INTERNAL 2
66 932900051200 A SPACER 1
67 932900051300 A OIL FLINGER 1
68 932900051400 A OUTPUT SHAFT FRONT 1
69 932900051500 A DISTANCE PIECE 1
70 932900051600 A FIXED DOG CLUTCH 1
71 932900051700 A DISTANCE WASHER 1
72 932900051800 A CIRCLIP 35 MM DIA EXTERNAL 1
73 932900051900 A SPIGOT BEARING 1
73.1 932900052000 A S/A O/P SHAFT RR COMPRISES OF ITEMS MARKED # 1
74 932900052100 A NEEDLE ROLLER BEARING 1
75 932900052200 A OUTPUT SHAFT REAR 1
77 932900052300 A DISTANCE PIECE 1
78 932900052400 A SPEEDOMETER HOUSING 1
79 932900052500 A ROLLER BEARING 1
80 932900052600 A DISTANCE PIECE 1
81 932900052700 A GEAR SPEEDOMETER 1
82 932900052800 A OIL SEAL 1
83 932900052900 A OIL SEAL RING 1
84 932900053000 A DRIVING FLANGE 1
86 932900053100 A DRIVING SPINDLE BRKT. SPEEDO PINION BUSH 1
87 932900053200 A DRIVING SPINDLE SPEEDO- METER PINION 1
88 932900053300 A DISTANCE WASHER ON SPINDLE 1
89 932900053400 A RIVET 1
90 932900053500 A JOINT 2
91 932900053600 A INSTRUMENT DRIVE HOUSING 1
92 932900053700 A STUD M6 X 1.00 3
92 932900053800 A STUD WITH SEALING HOLE 1
93 932900053900 A SPRING WASHER - M6 4
94 932900054000 A PLAIN NUT M6x1 4

216
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00

217
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900054100 A SPEED CHANGE SPINDLE 2
1.1 932900054200 A SIMMONDS NUT 2
2 932900054400 A GASKET 2
3 932900054500 A ADAPTOR PLATE 2
4 932900054600 A OIL SEAL (35X19X10) 1
5 932900054700 A HEX SOCKET HEAD CAP SCREW M6X15LONG(IS-2269) 6
6 932900054800 A OIL SEAL - SUPER SEAL REF: 3B - 032019 2
8 932900054900 A SHIFT CYLINDER BODY 1
9 932900055000 A SET SCREW 6
10 932900055100 A WASHER 4
11 932900055200 A WASHER (FOR PLUG) 1
12 932900055300 A ADAPTOR 091154 1
13 932900055400 A STUD_FOR COVER PLATE TO CYL BODY 8
13.1 932900055500 A 1/4" SPL. COMBINATION STUD 8
14 932900055600 A 1/4" DIA KOLOK WASHER 8
15 932900055700 A NUTS 8
16 932900055800 A PUSH ROD GROMMET 2
17 932900055900 A PISTON FOR PNEUMATIC SHIFT CYILINDER ASSY 1
19 932900056000 A SHIFT CYLINDER GROMMET FOR PISTON 3
20 932900046500 A PUSH ROD WASHER 2
21 932900054200 A NYLOC NUT FOR SPINDLE 2
22 932900056300 A SPRING 1
23 932900056100 A SPL. NUT W/PLATE 1
24 932900056600 A SPRING CUT ALT 2
25 932900056700 A COVER PLATE 1
26 932900056800 A S/A OF SPECIAL PLUG 1
27 932900056900 A SHIFT CYLINDER BODY 1
28 932900057000 A COMPRESSION SPRING 1
29 932900057100 A STRAINER PLATE 1
30 932900057200 A STRAINER PLATE RETAINER 1
30.1 932900057300 A STRAINER 1
32 932900057400 A CYLINDER COVER 1

218
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00

219
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000021400 A TWIN TYRE CONNECTOR 1 OMNI
2 927000021500 A NOZZLE 1
3 927000021600 A NUT 1 M16X1.5
4 960900000100 A AIR NOZZLE 1 TYRE SIZE 14X25
5 101285427800 A PU PIPE 1

220
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00

221
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
14 AB0RA1400000 A WASHER 6
15 AB0RA1500000 A WASHER 6
17 AB0RA1700000 A FILTER BODY 1
18 AB0RA1800000 A BOLT 4
19 AB0RA1900000 A WASHER 4
20 ABHOF0400A00 A FILTER ELEMENT 1
21 935250100000 A O RING (OD 100X2.5THK) 1
22 ABHOF2200000 A COVER 1

222
WINCH (35L)
(929100001200)
FIGURE NO: - 15.00

223
WINCH (35L)
FIGURE NO: - 15.00 (929100001200)
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900049400 A HYDRAULIC MOTOR 1
2 929900049500 A HEX SOCKET HEAD CAP SCREW 2
3 929900049600 A BUSHING 2
4 929900040600 A SHIM 4
5 929900049700 A O RING JOINT 1
6 929900049800 A BRAKE UNIT 1
7 929900049900 A HEX SOCKET HEAD CAP SCREW 8
8 929900050000 A O RING JOINT 2
9 929900050100 A REDUCTION GEAR UNIT 1
10 929900050200 A RING GEAR 1
42 929900050300 A SUN GEAR 1
43 929900040000 A 90 DEG CONNECTION (CONICAL) 2
45 929900040200 A VALVE 1
46 929900046200 A HEX SOCKET HEAD CAP SCREW 2
47 929900050400 A CROSS MEMBER 2
48 929900050500 A HEXAGON SCREW 8

224
WINCH (35L)
(929100001200)
FIGURE NO: - 15.01

225
WINCH (35L)
(929100001200)
FIGURE NO: - 15.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


11 929900050600 A HEX SOCKET HEAD CAP SCREW 12
12 929900050700 A FLANGE 1
13 929900050800 A O RING JOINT 2
14 929900050900 A RING GEAR 1
15 929900051000 A PLUG 2
16 929900051100 A COPPER WASHER 3
17 929900040400 A HEX SOCKET HEAD CAP SCREW 8
18 929900051200 A V RING 2
19 929900051300 A FLANGE 1
20 929900051400 A HEX SOCKET HEAD CAP SCREW 10
21 929900051500 A WINCH DRUM 1
22 929900051600 A SEEGER 2
33 929900051700 A ANTIROTATION FLANGE 1
34 929900051800 A OIL RETAINER SEAL 1
35 929900051900 A BALL BEARING 1
36 929900052000 A MOTOR SIDE SUPPORT 1
37 929900052100 A SPRING PIN 4
38 929900052200 A REDUCTION GEAR UNIT 1
39 929900052300 A PLUG 1
40 929900052400 A COPPER WASHER 1
41 929900052500 A SUN GEAR 1
42 929900052600 A OIL LEVEL PLUG 1

226
WINCH (35L)
(929100001200)
FIGURE NO: - 15.02

227
WINCH (35L)
(929100001200)
FIGURE NO: - 15.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
18 929900051200 A V RING 2
22 929900051600 A SEEGER 2
23 929900052700 A BALL BEARING 1
24 929900052800 A HEX SOCKET HEAD CAP SCREW 8
25 929900052900 A SIDE FLANGE (HUB SIDE) 1
26 929900053000 A CLAMP 3
27 929900053100 A HEX SOCKET HEAD CAP SCREW 6
28 929900053200 A HUB 1
29 929900053300 A SCREW 6
30 929900053400 A HUB SIDE SUPPORT 1
31 929900053500 A FASTENING SURFACE PLATE 2
32 929900053600 A HEX SOCKET HEAD CAP SCREW 8

228
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00

229
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200010400 A HC-D4 COLL.E.Q_INLET (210 BAR) 1
2 923200010500 A HC-D4 RP SECTION 2
3 923200010600 A HC-D4 RP SECTION 4
4 923200010700 A HC-D4 OUTLET SECTION 1
5 923200010800 A TIRAN. L:305 4
RONDELLA RINFORZATA D. 10 SPECIALE A SEZ.
6 923200010900 A 4
RETTANGOLARE (SPIGOLI VIVI)
7 923200011000 A DADO R80 UNI 5588 M10 4
8 923200011100 A KIT GUARNIZION-HC-D4/6 Q. INLET 1

230
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01

231
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 923200011200 A MV99 V. MAX.D. -201/420BAR 1
2 923200011300 A ASS. TAPPO CHIUSU. QINLET D4 1

232
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01

233
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200010000 A D4 (H001-H002) LEV.P. 1
2 923200011400 A STL.DW AB IN TCL 1
3 923200010200 A D4 : F001A R.S. 1
4 923200010300 A KIT GUARNIZIONI-HC-D4 RP SECTION 1

234
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03

235
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 923200011500 A KIT TAPPO 1/2” GAS 2
2 923200011600 A KIT TAPPO 3/4” GAS 1

236
BRAKE VALVE
FIGURE NO: - 17.00

237
BRAKE VALVE
FIGURE NO: - 17.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
B 101344100100 BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1

238
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00

239
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000010800 A NUT 1
2 927000010900 A SPRING WASHER 1
3 927000011000 A FOLLOWER 2
4 927000011100 A DIAPHRAGM 1
5 927000011200 A SPRING 1
6 927000011300 A VALVE 1
7 927000011400 A GOVERNOR PLUNGER 1
8 927000011500 A VALVE BODY 1
9 927000011600 A NON RETURN VALVE 1
10 927000011700 A CONICAL SPRING 1
11 927000011800 A VALVE STOP AND SPRING RETAINER 1
12 927000011900 A FILTER RETAINER 1
13 927000012000 A FILTER 1
14 927000012100 A ‘O’ RING 1
15 927000012200 A UNLOADER PLUNGER 1
16 927000012300 A VALVE SEAT 1
17 927000012400 A VALVE 1
18 927000012500 A NYLOC NUT 1
19 927000012600 A ‘O’ RING 1
20 927000012700 A ADJUSTING SCREW 1
21 927000012800 A CUP 1
22 927000012900 A SCREW 4
23 927000013000 A EXHAUST FLAP 1
24 927000013100 A TOP COVER 1
25 927000013200 A SPRING GUIDE 1
26 927000013300 A SPRING 1
27 927000013400 A SCREW 2
28 927000013500 A NAME PLATE 1
29 927000013600 A WASHER 1
30 927000013700 A ADOPTER 1
31 927000013800 A DUST CAP 1
32 927000013900 A ‘O’ RING 1
33 927000014000 A PLUNGER 1
34 927000014100 A VALVE 1

240
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00

241
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
35 927000014200 A SPRING 1
36 927000014300 A SPRING 1
37 927000014400 A SHIM 1
38 927000014500 A BASE COVER 1
39 927000014600 A INTERNAL CIRCLIP 1
40 927000014700 A LOCK NUT 1
41 927000014800 A STRAINER 1
A 927000015000 A REPAIR KIT FOR UNLOADER VALVE 1
B 927000019100 A UNLOADER VALVE COMPLETE 1

242
QUICK RELEASE VALVE
FIGURE NO: - 19.00

243
QUICK RELEASE VALVE
FIGURE NO: - 19.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000028400 A UNION BODY 1
2 927000028500 A SEALING WASHER 1
3 927000028600 A BODY 1
4 927000028700 A SEALING WASHER 2
5 927000028800 A UNION BODY 2
6 927000028900 A DIAPHRAGM 1
7 927000029000 A SEALING RING 1
8 927000029100 A VALVE SEAT 1
9 927000029200 A EXHAUST COVER 1
10 927000029300 A SPRING WASHER 4
11 927000029400 A HEX SCREW M6X1 4

244
GRADUATED HAND
CONTROL VALVE
FIGURE NO: - 20.00

245
GRADUATED HAND CONTROL VALVE
FIGURE NO: - 20.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000029500 A INLET ADAPTER 1
2 927000029600 A VALVE SPRING 2
3 927000029700 A VALVE 1
4 927000029800 A VALVE BODY 1
5 927000029900 A SEALING RING 1
6 927000030000 A EXHAUST BANJO 1
7 927000030100 A SPLIT PIN 1
8 927000030200 A PLUNGER 1
9 927000030300 A SEALING RING 2
10 927000030400 A SPRING 1
11 927000030500 A SHIM AS REQD
12 927000030600 A SHIM AS REQD
13 927000030700 A SHIM AS REQD
14 927000030800 A CAM FOLLOWER 1
15 927000030900 A SEALING RING 1
16 927000031000 A ROLLER 1
17 927000031100 A CAM 1
18 927000031200 A PIVOT 1
19 927000031300 A TENSION PIN 1
20 927000031400 A TOP COVER 1
21 927000031500 A LEVER 1
22 927000031600 A DIAL 1
23 927000031700 A GAITER 1
24 927000031800 A SLOTTED C' SUNK HEAD SCREW 2
25 927000031900 A SLEEVE 1
26 927000032000 A SPRING 1
27 927000032100 A KNOB 1

246
REAR AXLE ASSEMBLY

FIGURE NO: - 21.01

247
REAR AXLE ASSEMBLY
FIGURE NO: - 21.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900085600 A REAR AXLE ASSY FOR TRC 2319 CRANE 1

248
REAR AXLE
FIGURE NO: - 21.02

249
REAR AXLE
FIGURE NO: - 21.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900085700 A NUT, BRAKE MOUNTING-( M16 X 1.5 ) 16
2 932900085800 A GASKET,REAR AXLE SHAFT,HCV 2
3 932900085900 A PIN, REAR AXLE SHAFT 4
4 932900086000 A BOLT BEARING RETAINER 14
5 932900086100 A BOLT, REAR AXLE SHAFT 16
6 932900086200 A BREATHER ASSEMBLY 1
7 932900086300 A NUT CAB. MOUNTING- HCV 4
8 932900086400 A BOLT M8x1.25x16 1
9 932900086500 A WASHER(16) 16
10 932900086600 A SHAFT, REAR AXLE-F15 2
11 932900086700 A SPRING WASHER M14 18
12 932900086800 A STUD DIFF CARRIER MTG 4
13 932900086900 A BRCKET T CONNECTOR 1
14 932900087000 A CLAMP SUCTION HOSE-P/S HCV ECER 1
15 932900087100 A WASHER SPRING M10 4
16 932900087200 A CABLE BAND (L-150) 1
17 932900087300 A WASHER SPRING 8
18 932900087400 A BOLT BOOSTER SUPPORT 4
19 932900087500 A BOLT BRACKETSPG BRAKE ACT. 8
20 932900087600 A HOUSING REAR AXLE 1
20A 932900087700 A LEVEL PLUG 1
20B 932900087800 A DRAIN PLUG 1
21 932900087900 A ASSY. CARRIER DIFF. 440DH, 6.428FDR 1

250
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03

251
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900088000 A OIL SEAL - HCV 1
2 932900088100 A NUT,PINION,FINAL DRIVE-HCV 1
3 932900088200 A FLANGE NUT 12
4 932900088300 A CIRCLIP 1
5 932900088400 A BEARING CASE DIFF. 440DH (30.25) 2
BEARING PINION PILOT - 440DH.
6 932900088500 1
A (30.25)
7 932900088600 A LOCK NUT SIDE BRG (30.25) 2
8 932900088700 A SHIM 1
9 932900088800 A COLLAR PINION FD (17.750) 1
932900088900 A COLLAR PINION FD (17.800) 1
932900089000 A COLLAR PINION FD (17.850) 1
932900089100 A COLLAR PINION FD (17.900) 1
932900089200 A COLLAR PINION FD (17.875) 1
932900089300 A COLLAR PINION FD (17.825) 1
932900089400 A COLLAR PINION FD (17.775) 1
10 932900089500 A SHIM 1
11 932900089600 A SPACER - DIFF. GEAR 2
12 932900089700 A LOCKING PLATE 2
BEARING PINION FD INNER -
13 932900089800 1
A 440DH.(30.25)
14 932900089900 A D-BOLT, GEAR F.D. 12
15 932900090000 A SPACER - DIFF. PINION 4
16 932900090100 A BOLT BEARING RETAINER 8
17 932900090200 A SHIELD DUST - HCV 1
18 932900090300 A SPIDER-MAV 1
19 932900090400 A CONICAL WASHER 12
PINION DIFFERENTIAL MCV
20 932900090500 4
A 20MNCR5

252
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03

253
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


21 932900090600 A THRUST BOLT 458 DH 1
22 932900090700 A NUT THRUST BOLT458 DH 1
23 932900090800 A SET - CASE DIFFERENTIAL (440 DH) 1
24 932900090900 A BOLT, CASE DIFF.- 440 DH. 12
25 932900091000 A CONICAL WASHER M14 1
26 932900091100 A SET CWP 6.428- 440 DH 1
BEARING FINAL DRIVE OUTER
27 932900091200 1
A (30.25)
28 932900091300 A BOLT M8x1.25x30 4
29 932900091400 A SPRING WASHER M14 8
30 932900091500 A PIN SPLIT 5.0x50.0 1
31 932900091600 A SET - CARRIER DIFF. 1
31A 932900091700 A DOWEL PIN BEARING CAP 4
31B 932900091800 A BOLT-BRG. CAP M22x1.5-6g 4
31C 932900091900 A LOCK PLATE- 440 DH (30.25) 4
32 932900092000 A GEAR DIFFERENTIAL MAV 20MNCR5 2
932900092100 A COLLAR PINION FD (18.000) 1
932900092200 A COLLAR PINION FD (18.025) 1
33 932900092300 A BRG. RETAINER 1
34 932900092400 A OIL SEPERATOR (30.25 1
932900092500 A COLLAR PINION FD (17.950) 1
932900092600 A COLLAR PINION FD (17.975) 1
932900092700 A COLLAR PINION FD (17.925) 1
JOINT PROPELLOR SHAFT 6*2 (NEW
35 932900092800 1
A 22MM))
36 932900092900 A BOLT, BRAKE MOUNTING 16
36 932900093000 A BOLT BRAKE MOUNTING HCV 16

254
REAR AXLE & BRAKE ASSEMBLY
FIGURE NO: - 21.04

255
REAR AXLE & BRAKE ASSEMBLY
FIGURE NO: - 21.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900093100 A BKT. SPRING BRAKE ACT.-LH 1
2 932900093200 A BKT. SPRING BRAKE ACT.-RH 1

3 932900093300 BRAKE ASSY RR. RH DIA MAV 1 410X180 ABS


A

4 932900093400 BRAKE ASSY RR. LH DIA MAV 1 410X180 ABS


A
5 932900093500 A BRAKE DRUM REAR (30.25) 2

6 932900093600 AUTO SLACK ADJUSTER OFFSET 16 1


A
932900093700 A AUTO SLACK ADJUSTER LH 1
7 932900093800 A SBA TYPE 24/24 (10 BAR) 2
8 932900093900 A INSTAL, REAR AXLE 1 440DH -6.428FDR

256
AUTO SLACK ADJUSTER
FIGURE NO: - 21.05

257
AUTO SLACK ADJUSTER
FIGURE NO: - 21.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900094000 A BODY 1
2 932900094100 A WORM GEAR 1
3 932900094200 A WORM SHAFT 1
4 932900094300 A CLUTCH WORM GEAR 1
5 932900094400 A PINION ASSY 1
6 932900094500 A SPRING 1
7 932900094600 A SPRING RETAINING 1
8 932900094700 A THRUST BEARING 1
9 932900094800 A BEARING RETAINER 1
10 932900094900 A SPRING SEAT 1
11 932900095000 A TUBULAR RIVET 2
12 932900095100 A SEALING RING 1
13 932900095200 A COVER PLATE ASSY 1
14 932900095300 A COUNTERSUNK HEAD SCREW 7
14 932900095400 A COUNTERSUNK HEAD SCREW 7
15 932900095500 A TAIL HOLE BUSH 1
16 932900095600 A RETAINING SPRING 1
17 932900095700 A GASKET 1
18 932900095800 A O RING 2
19 932900095900 A SERVICE KIT MAJOR 1
20 932900096000 A SERVICE KIT MINOR 1

258
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06

259
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900096100 A TORQUE PLATE LH 1
2 932900096200 A BUSH (METAL) 1
3 932900096300 A FULCRUM PIN BUSH 2
4 932900096400 A OIL SEAL 4
5 932900096500 A GREASE NIPPLE 1
6 932900096600 A CIRCLIP 1
7 932900096700 A SHIM (1 MM) 2
8 932900096800 A SHIM (0.5 MM) 1
9 932900096900 A SHIM (0.3 MM) 1
10 932900097000 A WASHER 1
11 932900097100 A SPRING CAM END 1
12 932900097200 A SHOE RETURN SPRING 2
13 932900097300 A GREASE, NIPPLE TORQUE PLATE 1
14 932900097400 A CAMSHAFT BRACKET 1
15 932900097500 A DUST SHIELD ASSY-TOP 1
16 932900097600 A DUST SHIELD ASSY-BOTTOM 1
17 932900097700 A ROLLER 2
18 932900097800 A FULCRUM PIN 2
19 932900097900 A SLEEVE- DERLIN (45.0 MM) 1
20 932900098000 A GROMMET 2

260
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06

261
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


21 932900098100 A LINED SHOE ASSY RR 2
22 932900098200 A CAM SHAFT-LH 1
23 932900098300 A WASHER 6
24 932900098400 A BOLT 6
25 932900098500 A KIT BUSH 1
KIT LINING FIRST OVER SIZE RR WITH
26 932900098600 1
A SPRING
KIT LINING SECOND OVER SIZE RR WITH
932900098700 1
A SPRING
KIT LINING STANDARD SIZE RR WITH
932900098800 1
A SPRING
26A 932900098900 A LINING FIRST OVER SIZE 8
932900099000 A LINING SECOND OVER SIZE 8
932900099100 A LINING STANDARD SIZE 8
26B 932900099200 A RIVET 80
26C 932900099300 A SHOE RETURN SPRING 4
26D 932900099400 A SPRING CAM END 2
KIT LINING STANDARD SIZE RR
27 932900099500 1
A WITHOUT SPRING
KIT LINING FIRST OVERSIZE RR
27 932900099600 1
A WITHOUT SPRING
KIT LINING SECOND OVERSIZE RR
27 932900099700 1
A WITHOUT SPRING
27A 932900099800 A LINING STANDARD SIZE 8
932900099900 A LINING FIRST OVER SIZE 8
932900100000 A LINING SECOND OVER SIZE 8
27B 932900100100 A RIVET 80
28 932900100200 A KIT TORQUE PLATE ASSY LH(ABS) 1

262
BRAKE ASSEMBLY RR RH

FIGURE NO: - 21.07

263
BRAKE ASSEMBLY RR RH
FIGURE NO: - 21.07

S.
REV. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900100201 A TORQUE PLATE LH 1
2 932900100202 A BUSH (METAL) 1
3 932900100203 A FULCRUM PIN BUSH 2
4 932900100204 A OIL SEAL 4
5 932900100205 A GREASE NIPPLE 1
6 932900100206 A CIRCLIP 1
7 932900100207 A SHIM (1 MM) 2
8 932900100208 A SHIM (0.5 MM) 1
9 932900100209 A SHIM (0.3 MM) 1
10 932900100210 A WASHER 1
11 932900100211 A SPRING CAM END 1
12 932900100212 A SHOE RETURN SPRING 2
13 932900100213 A GREASE, NIPPLE TORQUE PLATE 1
14 932900100214 A CAMSHAFT BRACKET 1
15 932900100215 A DUST SHIELD ASSY-TOP 1
16 932900100216 A DUST SHIELD ASSY-BOTTOM 1
17 932900100217 A ROLLER 2
18 932900100218 A FULCRUM PIN 2
19 932900100219 A SLEEVE- DERLIN (45.0 MM) 1
20 932900100220 A GROMMET 2

264
BRAKE ASSEMBLY RR RH
FIGURE NO: - 21.07

265
BRAKE ASSEMBLY RR RH
FIGURE NO: - 21.07

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


21 932900100221 A LINED SHOE ASSY RR 2
22 932900100222 A CAM SHAFT-RH 1
23 932900100223 A WASHER 6
24 932900100224 A BOLT 6
25 932900100225 A KIT BUSH 1
KIT LINING FIRST OVER SIZE RR WITH
26 932900100226 1
A SPRING
KIT LINING SECOND OVER SIZE RR WITH
932900100227 1
A SPRING
KIT LINING STANDARD SIZE RR WITH
932900100228 1
A SPRING
26A 932900100229 A LINING FIRST OVER SIZE 8
932900100230 A LINING SECOND OVER SIZE 8
932900100231 A LINING STANDARD SIZE 8
26B 932900100232 A RIVET 80
26C 932900100233 A SHOE RETURN SPRING 4
26D 932900100234 A SPRING CAM END 2
KIT LINING STANDARD SIZE RR
27 932900100235 1
A WITHOUT SPRING
KIT LINING FIRST OVERSIZE RR
27 932900100236 1
A WITHOUT SPRING
KIT LINING SECOND OVERSIZE RR
27 932900100237 1
A WITHOUT SPRING
27A 932900100238 A LINING STANDARD SIZE 8
932900100239 A LINING FIRST OVER SIZE 8
932900100240 A LINING SECOND OVER SIZE 8
27B 932900100241 A RIVET 80
28 932900100242 A KIT TORQUE PLATE ASSY LH(ABS) 1

266
SPRING BRAKE ACTUATOR

FIGURE NO: - 21.08

267
SPRING BRAKE ACTUATOR
FIGURE NO: - 21.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900100243 A NSN PRESSURE PLATE ASSEMBLY 1
2 932900100244 A CYLINDER KIT 1
3 932900100245 A CYLINDER COVER 1
4 932900100246 A NUT 1
5 932900100247 A ROD 1
6 932900100248 A NG 12 MINSR KIT 2
7 932900100249 A PUSH ROD ASSY KIT 1
8 932900100250 A DUST SEAL 1
9 932900100251 A LOCKING NUT 1
10 932900100252 A PISTON 1
11 932900100253 A FORK 1
12 932900100254 A GAITER 1
13 932900100255 A CLAMP RING KIT 1
14 932900100256 A SCREW 1
15 932900100257 A NUT 1
16 932900100258 A CLAMP RING 1
17 932900100259 A NG 12 MAJOR KIT 2
18 932900100260 A RETAINING CLIP 1
19 932900100261 A O-RING 1
20 932900100262 A PRESSURE SCREW 1
21 932900100263 A SPRING ELEMENT NG 12 1
22 932900100264 A HEAVY COIL SPRING 1
23 932900100265 A REPAIR KIT SBA 24/24 1
24 932900100266 A SEAL 1
25 932900100267 A CHECK VALVE 1
26 932900100268 A DIAPHRAGM 1
27 932900100269 A RING 1
28 932900100270 A VALVE SEAT 1
29 932900100271 A SPRING 1
30 932900100272 A DIAPHRAGM 1

268
SPRING BRAKE ACTUATOR
FIGURE NO: - 21.08

269
SPRING BRAKE ACTUATOR
FIGURE NO: - 21.08

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


31 932900100273 A O-RING 1
32 932900100274 A BEARING 1
33 932900100275 A SPLIT PIN 1
34 932900100276 A PIN 1
35 932900100277 A SEAL 1
36 932900100278 A SEALING WASHER 1
37 932900100279 A O-RING 1
38 932900100280 A VALVE 1
39 932900100281 A O-RING 1
40 932900100282 A BEARING 1
41 932900100283 A O-RING 1

270
REAR WHEEL END
FIGURE NO: - 21.09

271
REAR WHEEL END
FIGURE NO: - 21.09

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 932900100284 A WHEEL NUT - HCV 10
2 932900100285 A BRAKE DRUM REAR (30.25) 1
3 932900100286 A BOLT M8x1.25x12 4
4 932900100287 A SPACER 1
5 932900100288 A OIL SEAL HUB REAR INNER (30.25) 1
6 932900100289 A BOLT 2
7 932900100290 A BEARING, REAR HUB INNER 1
8 932900100291 A COVER DUST 1
9 932900100292 A BOLT,WHEEL HUB,REAR 10
9 932900100293 A BOLT,WHEEL HUB,REAR 20
10 932900100294 A REAR WHEEL HUB NON-ABS MAV 1
11 932900100295 A THICKER SHIM T=5.334, REAR BEARING 1
12 932900100296 A SPACER,REAR HUB BEARING 1
13 932900100297 A THICKER SHIM KIT, REAR 1
932900100298 A THICKER SHIM T=5.384, REAR BEARING 1
932900100299 A THICKER SHIM T=5.484, REAR BEARING 1
932900100300 A THICKER SHIM T=5.584, REAR BEARING 1
932900100301 A THICKER SHIM T=5.684, REAR BEARING 1
932900100302 A THICKER SHIM T=5.784, REAR BEARING 1
932900100303 A THICKER SHIM T=5.884, REAR BEARING 1
932900100304 A THICKER SHIM T=5.984, REAR BEARING 1
932900100305 A THICKER SHIM T=6.084, REAR BEARING 1
932900100306 A THICKER SHIM T=6.134, REAR BEARING 1
932900100307 A THICKER SHIM T=6.034, REAR BEARING 1
932900100308 A THICKER SHIM T=5.934, REAR BEARING 1
932900100309 A THICKER SHIM T=5.834, REAR BEARING 1
932900100310 A THICKER SHIM T=5.734, REAR BEARING 1
932900100311 A THICKER SHIM T=5.634, REAR BEARING 1
932900100312 A THICKER SHIM T=5.534, REAR BEARING 1
932900100313 A THICKER SHIM T=5.434, REAR BEARING 1
932900100314 A THICKER SHIM T=5.334, REAR BEARING 1
932900100315 A THICKER SHIM T=5.184, REAR BEARING 1

272
REAR WHEEL END
FIGURE NO: - 21.09

273
REAR WHEEL END
FIGURE NO: - 21.09

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


932900100316 A THICKER SHIM T=5.234, REAR BEARING 1
932900100317 A THICKER SHIM T=6.434, REAR BEARING 1
932900100318 A THICKER SHIM T=5.284, REAR BEARING 1
932900100319 A THICKER SHIM T=6.334, REAR BEARING 1
932900100320 A THICKER SHIM T=6.384, REAR BEARING 1
932900100321 A THICKER SHIM T=6.284, REAR BEARING 1
932900100322 A THICKER SHIM T=5.134, REAR BEARING 1
932900100323 A THICKER SHIM T=4.984, REAR BEARING 1
932900100324 A THICKER SHIM T=5.034, REAR BEARING 1
932900100325 A THICKER SHIM T=5.084, REAR BEARING 1
932900100326 A THICKER SHIM T=6.234, REAR BEARING 1
932900100327 A THICKER SHIM T=6.184, REAR BEARING 1
932900100328 A THICKER SHIM T=6.684, REAR BEARING 1
932900100329 A THICKER SHIM T=6.734, REAR BEARING 1
932900100330 A THICKER SHIM T=6.784, REAR BEARING 1
932900100331 A THICKER SHIM T=6.834, REAR BEARING 1
932900100332 A THICKER SHIM T=6.884, REAR BEARING 1
932900100333 A THICKER SHIM T=6.584, REAR BEARING 1
932900100334 A THICKER SHIM T=6.634, REAR BEARING 1
932900100335 A THICKER SHIM T=6.534, REAR BEARING 1
932900100336 A THICKER SHIM T=6.484, REAR BEARING 1
14 932900100337 A BEARING, REAR HUB OUTER 1
15 932900100338 A OIL SEAL REAR HUB OUTER (HCV) 1
16 932900100339 A SPACER SEAL OUTER - HCV 1
17 932900100340 A LOCK NUT WHEEL BEARING - HCV 1
18 932900100341 A LOCK WASHER 1

274
WINCH INSTALLATION
(101545120700)
FIGURE NO: - 22.00

6
5
4
8
1
3
9
2

275
WINCH INSTALLATION
(101545120700)
FIGURE NO: - 22.00

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 901601600000 A WASHER PLAIN 4 M16
2 901501612160 A SCREW HEX 4 M16x80, Gr - 8.8
3 925082000100 A DOWTY SEAL 3/4" 2
4 200145203700 A ADOPTER 3/4" X 1/2" BSP 2
5 200145400200 A DOWTY SEAL 1 1/4" BSP
6 101245200500 A 1/4"X1/4" ADOPTER 1
7 929100001200 A WINCH ASSY 1 3.5 T
8 901221600000 A NUT NYLOCK 4 M16
9 901611600000 A WASHER SPRING 4 M16

276
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 23.00

23

22

24

20
18

15
21
1

17
19

9
10
11

8
5
3 6
16 4
7 2
12

14
13

277
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 23.00

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101525319900 C FLYJIB FAB 1
2 101525219900 A PIN 1
3 101126200800 A PULLEY 2
4 101623422600 A SPACER 1
5 101223423100 C THRUST WASHER 4
6 101126200100 A SPACER 5 4
7 933100001000 A DEEP GROOVE BALL BEARING 4
8 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N IS:3075
9 101123201300 B PIN 1
10 901610800000 A WASHER SPRING 2 M8
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 101525220000 A ROPE GAURD PIN 1
13 901602000000 A WASHER PLAIN 2 M20
14 901400400000 A SPLIT PIN 2 DIA 4 x 50L
15 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
16 901221000000 A NUT NYLOCK 1 M10
17 101228400300 D PULLEY 1
18 101223200400 A PIN 1
19 101228400400 C BUSH 1
20 901100812100 A BOLT HEX 1 M8X50,Gr - 8.8
21 901200800000 A NUT HEX 2 M8
22 101525220300 A PIN 2
23 901101012130 A BOLT HEX 2 M10X65
24 901201000000 A NUT HEX 2 M10

278
MAN BASKET ASSEMBLY (OPTIONAL)
(101525120100)
FIGURE NO: - 24.00
9

7
6
4 8

5 10
12
11
13

279
MAN BASKET ASSEMBLY (OPTIONAL)
(101525120100)
FIGURE NO: - 24.00

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101525320600 B MANBASKET FAB. 1
2 101525320800 C ARM FAB. 1
3 101525320900 C LOCKING ARRANGEMENT 1
4 901100812140 A BOLT HEX 1 M8x70, Gr - 8.8
5 101525428300 A PIN 1
6 901610800000 A WASHER SPRING 1 M8
7 901200800000 A NUT HEX 1 M8
8 101221452700 A PIN 2
9 901101012130 A BOLT HEX 2 M10x65, Gr - 8.8
10 901611000000 A WASHER SPRING 6 M10
11 901201000000 A NUT HEX 6 M10
12 901601000000 - WASHER PLAIN 8 M10
13 901501012080 A SCREW HEX 4 M10x40, Gr - 8.8

280

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