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FX210
PICK & CARRY CRANE
102092420500/B
17/05/2017
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 BODY AND FRAME WORK
01.01 FRONT BODY SUB ASSY (INNER OUTRIGGER) 5-6
01.02 FRONT BODY SUB ASSY. (WITH OUTSIDE OUTRIGGER) 7-8
01.03 FRONT BODY SUB ASSY. (WITH OUTSIDE OUTRIGGER & DW) 9-10
01.04 OUTRIGGER HYD. ASSEMBLY 11-12
01.05 REAR FRAME SUB ASSEMBLY 13-14
01.06 CENTER PIVOT ASSEMBLY 15-16
01.07 COUNTER WEIGHT ASSEMBLY & INSTALLATION 17-18
01.08 FRONT BONNET & COVER ASSEMBLY 19-20
01.09 REAR BONNET & COVER ASSEMBLY 21-22
01.10 CABIN ASSEMBLY 23-24
01.11 CABIN SUB ASSEMBLY 25-28
01.12 TYRE GUARD ASSEMBLY 29-30
1
04.04 REAR AXLE ASSEMBLY (EICHER) 75-76
04.05 SINGLE SUSPENSION ASSY) 77-78
04.06 DRIVE LINE ASSEMBLY 79-80
06 HYDRAULICS
06.01 CONTROL VALVE CIRCUIT 91-92
06.02 STEERING CIRCUIT 93-96
06.03 LUFF CIRCUIT 97-98
06.04 HYDRAULIC TANK INSTALATION 99-100
06.05 STEERING UNIT 101-102
06.06 PRIORITY VALVE 103-104
06.07 HYDRAULIC CYLINDERS 105-114
07 ELECTRICAL SYSTEM
07.01 WIRING HARNESS 115-116
07.02 LIGHT ASSEMBLY 117-118
07.03 BATTERY INSTALLATION 119-120
07.04 DASHBOARD & INSTRUMENTS 121-122
08 DECALS
08.01 DAECALS-36‘ 123-124
08.02 DAECALS-58‘ 125-126
09 OPTIONAL ITEMS
09.01 S.L.I. (SAFE LOAD INDICATION SYSTEM) 127-132
09.02 PROXIMITY SENSOR ASSEMBLY 133-136
09.03 REAR VIEW CAMERA INSTALLATION 137-138
09.04 REVOLVING LIGHT & FIRE EXTINGUISHER ASSEMBLY 139-140
09.05 HOSE KIT 141-141
10 ENGINE COMPONENTS
10.01 ENIGNE BLOCK 142-143
2
10.02 CYLINDER HEAD 144-147
10.03 MAIN BEARING 148-149
10.04 PISTON & RINGS 150-151
10.05 CONNECTING ROD 152-153
10.06 CRANK SHAFT 154-155
10.07 CAMSHAFT 156-157
10.08 FLYWHEEL 158-159
10.09 FLYWHEEL HOUSING 160-161
10.10 TIMING GEARS 162-163
10.11 TIMING GEARS CASE 164-165
10.12 OIL SUMP 166-167
10.13 OIL SUCTION STRAINER 168-169
10.14 OIL PUMP 170-171
10.15 ENGINE VALVES 172-173
10.16 OIL DIPSTICK 174-175
10.17 INTAKE MANIFOLD 176-177
10.18 EXHAUST MANIFOLD 178-179
10.19 OIL COOLER AND FILTER 180-181
10.20 OIL COOLER & FILTER –INTERNAL COMPONENTS 182-183
10.21 THERMOSTAT 184-185
10.22 BREATHER HOSE 186-187
10.23 FUEL INJECTION PUMP AND PIPES 188-189
10.24 NOZZLE HOLDER 190-191
10.25 WATER PUMP 192-193
10.26 ASSY OF AIR COMPRESSOR 194-195
10.27 ASSY OF AIR COMPRESSOR INTRNAL COMPONENTS 196-197
10.28 ALTERNATOR 198-199
10.29 ALTERNATOR – INTERNAL COMPONENTS 200-201
10.30 TURBO CHARGER 202-203
10.31 STARTER MOTOR 204-205
10.32 SUNDRIES AND FINISH 206-206
10.33 LOOSE ITEMS 207-208
11 CLUCTH 209-210
15 WINCH 223-228
3
16 CONTROL VALVE 229-236
4
FRONT BODY SUB ASSY (INNER OUTRIGGER)
(102011120200)
FIGURE NO: - 01.01
1
5
FRONT BODY SUB ASSY (INNER OUTRIGGER)
(102011120200)
FIGURE NO: - 01.01
6
F. BODY SUB ASSY (WITH OUTSIDE OUTRIGGER)
(102011120000)
FIGURE NO: - 01.02
7
F. BODY SUB ASSY (WITH OUTSIDE OUTRIGGER)
(102011120000)
FIGURE NO: - 01.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102011322300 C F. BODY WITH OUTER OR 1
2 102011322200 A COVER PLATE 1
3 101511446700 A COVER PLATE FAB 2
8
F. BODY SUB ASSY (WITH OUTSIDE OR & DW)
(102011119900)
FIGURE NO: - 01.03
9
F. BODY SUB ASSY (WITH OUTSIDE OR & DW)
(102011119900)
FIGURE NO: - 01.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102011321400 C F. BODY WITH OUTER OR& DW 1
2 102011322200 A COVER PLATE FAB 2
10
OUTRIGGER HYD. ASSEMBLY
FIGURE NO: - 01.04 (101642121000)
20
18
17
19
10
2
21 3
22
15 9
8
14 23
7
16 6
DETAIL A
11
OUTRIGGER HYD. ASSEMBLY
(101642121000)
FIGURE NO: - 01.04
12
REAR FRAME SUB ASSY
(102014119900)
FIGURE NO: - 01.05
2
4
13
REAR FRAME SUB ASSY
(102014119900)
FIGURE NO: - 01.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102014325200 D REAR FRAME FAB 1
2 102014429000 A WELD FLANGE 2
3 102014520000 A PLATE 1
4 101214522700 C COVER PLATE 1 EXISTING
14
CENTER PIVOT ASSY.
(102016119900)
FIGURE NO: - 01.06
5
14
16
15
2
8
13
6
9 10
12 11
15
CENTER PIVOT ASSY.
(102016119900)
FIGURE NO: - 01.06
16
COUNTER WEIGHT ASSY & INSTALLATION
(102015219900)
FIGURE NO: - 01.07
5
1
4
6
11
10
17
COUNTER WEIGHT ASSY & INSTALLATION
(102015219900)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102015320900 A SIDE CWT FAB LH 1
2 102015321000 A SIDE COUNTER WT RH 1
4 901601600000 A WASHER PLAIN 12 M16
5 901611600000 A WASHER SPRING 12 M16
6 901501612100 A SCREW HEX 4 M16x50, Gr - 10.9
7 901101611130 A BOLT HEX 8 M16x65, Gr - 8.8
8 102015321200 A LADDER FAB 1
9 901600800000 A PLAIN WASHER 8 M8
10 901610800000 A SPRING WASHER 8 M8
11 901500812040 A HEX SCREW 8 M8X20
18
FRONT BONNET & COVER ASSY
(102064120300)
FIGURE NO: - 01.08
7
8
21 6
20
29
1
22
5
2
25
27
15 26
3 4
17
18
11 28
16 10 13
12 14 19
19
FRONT BONNET & COVER ASSY
(102064120300)
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102064120000 D TOOL BOX SUB ASSY 1
2 102064322700 B FENDER FAB RH 1
3 929100000100 A WINCH (WIN 20) 1 Dinamic Oil
4 102064322800 B FENDER FAB LH 1
5 101564325600 B GUARD FAB 1
6 901601000000 A WASHER PLAIN 52 M10
7 901501012070 A SCREW HEX 52 M10x35, Gr - 8.8
8 901611000000 A WASHER SPRING 52 M10
10 101664124400 A ROLLER ASSY 4
11 901111210160 A BOLT ALLEN 8 M16x60, Gr - 12.9
12 101714219900 B AGB PIN 1
13 901100812150 A BOLT HEX 1 M8x75, Gr - 8.8
14 901220800000 A NUT NYLOCK 1 M8
15 101112200415 A PIN STEERING JACK OLD 30X140 L 1
16 101727120100 A HOOK & SNATCH ASSY 1
17 901501612120 A SCREW HEX 4 M16x60, Gr - 8.8
18 100945400440 A WIRE ROPE 1 DIA 12MM; 6X19XFC 44 MTR LONG
19 901201000000 A NUT HEX 4 M10
20 937200000100 A HANDLE 1 CAR INTERNATIONAL
21 901110610040 A BOLT ALLEN 2 M6x20, Gr - 12.9
22 901200600000 A HEX NUT 2 M6
25 101215320500 D AUX.COUNTER WEIGHT FAB 1
26 901601600000 A WASHER PLAIN 10 M16
27 901611600000 A WASHER SPRING 6 M16
28 901101612090 A BOLT HEX 6 M16x45, Gr - 8.8
29 901600600000 A WASHER PLAIN 2 M6
20
REAR BONNET & COVER ASSEMBLY
(102064120400)
FIGURE NO: - 01.10
10
15 1
12
2 14
13
16
4
8
20 7
11
19
17 3
18
9
21
REAR BONNET & COVER ASSEMBLY
(102064120400)
FIGURE NO: - 01.10
22
CABIN ASSY
(101563126500)
FIGURE NO: - 01.11
11
2
13 6
5
12
3
17
10
14
16 15
23
CABIN ASSY
(101563126500)
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563126300 F CABIN SUB ASSY_N 1
2 936100001100 A DRIVER SEAT 1
3 94190000020 A FAN (24V) 1
4 90160050000 A WASHER PLAIN 4 M5
5 901610500000 A WASHER SPRING 4 M5
6 901500512030 A SCREW HEX 4 M5x15, Gr - 8.8
7 101263528000 B FLOOR MAT 1
8 941800000600 A WIPER MOTOR (24V) 1
9 101175419900 A WIPER ARM 16" 1
10 101193420100 A WIPER BLADE 17" 1
11 936400000200 A SEAT BELT 1
12 901611000000 A SPRING WASHER 4 M10
13 901101012060 A BOLT HEX 4 M10x30, Gr - 8.8
14 101563329200 A MASTER CYL COVER 1
15 901500812050 A SCREW HEX 4 M8X25, Gr- 8.8
16 901610800000 A WASHER SPRING 4 M8
17 101563452000 A RUBBER CORK CAP (Ø25) 1
24
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.12
53
35
8 9 33
57
61 3
54 55 6
34
23
5 4
16
28
22
31 10
17
32
27
38 14
18 41
2 15
29 30
21 A 42
49
62 13 19
43 51 52 20
7 1
56 48
44
63 50
60
DETAIL A
25
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101563328600 C CABIN FRAME FAB 1
2 101263328700 A DASHBOX FAB_N 1
3 300164405000 A HINGE PIN. 2
5 101263451700 B SIDE GLASS BEDING 1
6 101763443100 A WINDOE FRAME LH 1
7 101563329000 A DOOR FRAME FAB_N 1
8 101763442900 B SIDE GLASS 1
9 101763443000 C SIDE GLASS BEDING 1
10 101263453800 C FRONT GLASS BEDING 1
13 937200000100 A HANDLE 2
14 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
15 901600600000 A WASHER PLAIN 8 M6
16 101271120400 A WIRING HARNESS CABIN 1
17 101263465700 A CATCHER 1
18 901500612040 A SCREW HEX 8 M6x20, Gr - 8.8
19 901610800000 A WASHER SPRING 4 M8
20 901600800000 A WASHER PLAIN 10 M8
21 101263465800 A CATCHER FEMALE 1
22 101263476900 A WINDOW FRAME 1
23 101263477000 A SIDE GLASS 1
27 101263478600 A DOOR GLASS 1
28 101263483200 B SIDE GLASS BEDING 1 TOTAL LENGTH :1400 MM
29 101263483400 B DOOR GLASS BEDING 1
30 937100001500 A D.P. DOOR LOCK RH 1
31 101263485600 B WINDOW GLASS 1
32 101263486000 B WINDOW GLASS 1
33 101263451200 B LH SPLIT GLASS 1
34 101263451800 A SIDE GLASS 1
35 101763443200 B LH SPLIT GLASS 1
38 101263436100 A GLASS SLINDING CLAMP 6
41 101763443600 B COVER 1
42 101211455000 D FRONT COVER 1
43 101263484100 F HOSE COVER PLATE 1
44 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
48 101563446500 A PLATE 1
49 901500812030 A SCREW HEX 2 M8x15, Gr - 8.8
50 901200800000 A NUT HEX 2 M8
51 101563457200 A CABIN COVER PLATE 1
52 901500612030 A SCREW HEX 2 M6x16, Gr - 8.8
26
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.13
53
35
8 9 33
57
61 3
54 55 6
34
23
5 4
16
28
22
31 10
17
32
27
38 14
18 41
2 15
29 30
21 A 42
49
62 13 19
43 51 52 20
7 1
56 48
44
63 50
60
DETAIL A
27
CABIN SUB ASSY
(101563126300)
FIGURE NO: - 01.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
53 101563425000 A ROOF CARPET 1
54 101563451700 A REAR GLASS BEDING 1
55 101563451600 A REAR GLASS 1
56 101563455900 A DOOR GLASS 1
57 101563454900 A WINDOW GLASS 2
60 101563455800 A DOOR GLASS BEDING 1
61 101563454800 A WINDOW FRAME 1
62 101563456000 A DOOR GLASS BEDING 1
63 101563455600 A DOOR GLASS 1
28
TYRE GUARD ASSY
(102064120700)
FIGURE NO: - 01.14
4
5
6
29
TYRE GUARD ASSY
(102064120700)
FIGURE NO: - 01.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102064320700 B REAR TYRE GAURD FAB_LH 1
2 102064320600 A FRONT TYRE GAURD FAB 2
3 102064320800 B REAR TYRE GAURD FAB_RH 1
4 901601000000 A WASHER PLAIN 32 M10
5 901611000000 A WASHER SPRING 16 M10
6 901501012060 A SCREW HEX 16 M10X30
30
BOOM ASSY COMPLETE
(102021121500-58‘)
FIGURE NO: - 02.01
3 7 40 41
A E
2
F 4
D 39
1 11
49
B
5 10
31 32
33 C
28
34
23 27 26 25 42 43 24
38
29 35 36 6 44 8
30
37
DETAIL E DETAIL F
13
14
DETAIL D 12
15
47
16
45
48
46
22
DETAIL A DETAIL B DETAIL C
31
BOOM ASSY COMPLETE
(102021121500-58‘)
FIGURE NO: - 02.01
32
BOOM ASSY COMPLETE
(102021121500-58‘)
3 7 40 41
A E
2
F 4
D 39
1 11
49
B
5 10
31 32
33 C
28
34
23 27 26 25 42 43 24
38
29 35 36 6 44 8
30
37
DETAIL E DETAIL F
13
14
DETAIL D 12
15
47
16
45
48
46
22
DETAIL A DETAIL B DETAIL C
33
BOOM ASSY COMPLATE
(102021121500-58‘)
FIGURE NO: - 02.01
34
MAIN BOOM ASSY
(102021121600)
FIGURE NO: - 02.02
21
18
3
B
19
6
12
17 5
13
15
4
14
2
20
DETAIL A
16 11
10
9
DETAIL B
35
MAIN BOOM ASSY
(102021121600)
FIGURE NO: - 02.02
36
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03
45 44 43
29 42
24 44
46 51
28 50
27 23
49
40
48
41
19 17
38 14 47
22
32 15
25
5
52
4 35
20
26
40
36
41
21
18
13
37 16
8 39
30
12 10
3
2 34 9
2
3 37 33 6
31 11 7
DETAIL A DETAIL B
37
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102022321400 A FIRST EXTN FAB 1 EXISTING
2 101122400800 A SHIM 4 (100X50X1)
3 101122400900 A SHIM 4 (100X50X3)
4 101122401000 A SHIM 2 300X50X1
5 101122401100 A SHIM 2 300X50X3
6 101022401300 C WEARPAD CARRIER 2
7 101222419900 A WEAR PAD 2
8 101422200100 A RETAINER WEARPAD 1
9 901601000000 A WASHER PLAIN 8 M10
10 901611000000 A WASHER SPRING 8 M10
11 901501012070 A SCREW HEX 2 M10x35, Gr - 8.8
12 101022402400 A BOTTOM WEAR PAD 2
13 933100001200 A BALL BEARING 2 6013 (EXISTING)
14 933100000500 A GROVED BALL BEARING 2 6215-2RS1
15 101122200700 A ROPE BOSS SHEAVE 2
16 101022200500 A PULLEY 2
17 101122200500 - PULLEY 2
18 101622421300 A PIN 2
19 901222200000 A NUT NYLOCK 2 M22
20 901521012090 A SCREW GRUB 2 M10x45, Gr - 8.8
21 101022200600 B TAPPED BOSS 2
22 901502412080 A SCREW HEX 2 M24x40, Gr - 8.8
23 901521012070 A SCREW GRUB 2 M10x35, Gr - 8.8
24 101122200900 A PIN 1
25 101022402500 B SPACER WEAR PAD 1
26 101022402600 A WEARPAD 1
27 901500812060 A SCREW HEX 2 M8x30, Gr - 8.8
28 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
29 901221000000 A NUT NYLOCK 3 M10
30 101022401400 A WEAR PAD 2 100X50X13
31 101122404200 A WEAR PAD 2 100X50X20 (EXISTING)
32 101022401500 A WEARPAD 2 EXISTING
33 101122401600 A SHIM 2 140X50X1
34 101122401700 A SHIM 2 140X50X3
35 101121402400 A SHIM 1 SHIM 75x25x3THK
36 901560612060 A COUNTERSUNK SCREW 2 M6x30, Gr - 8.8
37 901560612040 A COUNTERSUNK SCREW 8 M6x20, Gr - 8.8
38 901560812060 A COUNTERSUNK SCREW 4 M8x30, Gr - 8.8
38
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03
45 44 43
29 42
24 44
46 51
28 50
27 23
49
40
48
41
19 17
38 14 47
22
32 15
25
5
52
4 35
20
26
40
36
41
21
18
13
37 16
8 39
30
12 10
3
2 34 9
2
3 37 33 6
31 11 7
DETAIL A DETAIL B
39
FIRST EXT ASSY
(102022121200)
FIGURE NO: - 02.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
39 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
40 101022201100 A SPACER 4
41 901612400000 A WASHER SPRING 4 M24
42 101022201600 A TOP PULLEY 1
43 933100001800 A BALL BEARING 1 6310-2RS1
44 930110401000 A INTERNAL CIRCLIP 2 DIA 110 x 4 N IS:3075
45 101126200100 A SPACER 5 1
46 101126200200 B SPACER 26 1
47 101222320100 A ROPE RETAINER BKT 1
48 901600800000 A WASHER PLAIN 2 M8
49 901610800000 A WASHER SPRING 2 M8
50 901660600000 A LINCH PIN 1
51 101621220200 A LOCKING PIN 1 EXISTING
52 901101012160 A BOLT HEX 2 M10x80, Gr - 8.8
40
SECOND EXT ASSY
(102023121200)
FIGURE NO: - 02.04
7
10 11
22 28 36 9 13
38
8 37 8
20 17
39
40 19 15 12
25 27 16
5
26
21
23 4
18
32 6
31
34
33
30
35
3
19
29
2
14
24
DETAIL A DETAIL B
41
SECOND EXT ASSY
(102023121200)
FIGURE NO: - 02.04
42
MANUAL EXT ASSY
(102024121200)
FIGURE NO: - 02.05
10
27
25
15
6
23
25
18
20
26
19
24 11
16
7 17
2 20
14
8
3 21
9
28 22
4 11 12
B 13
DETAIL B
DETAIL A
43
MANUAL EXT ASSY
(102024121200)
FIGURE NO: - 02.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102024321400 A MANUAL EXTN FAB 1
2 101122400800 A SHIM 4 (100X50X1)
3 101122401300 A WEAR PAD 2 100X50X10
4 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
6 901221000000 A NUT NYLOCK 2 M10
7 101023403000 A TOP WEARPAD 1
8 101623420400 B ROPE GAURD PIN 3
9 901400400000 A SPLIT PIN 6 SUITABLE FOR DIA 4 x 5 0 LG
10 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
11 933100001000 A DEEP GROOVE BALL BEARING 6 16010
12 901602000000 A WASHER PLAIN 6 M20
13 101623422600 A SPACER 1 EXISTING
14 101126200100 A SPACER 5 3
15 101223423200 A SPACER UPPER 1
16 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
17 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N IS:3075
18 101123201300 A PIN 1
19 901610800000 A WASHER SPRING 1 M8
20 101624421500 A SPACER 3
21 101126200800 A PULLEY 3 EXISTING
22 901300600000 A NIPPLE GREASE 3 M6x1
23 101624421300 A PIN UPPER 1
24 901560812060 A COUNTER SUNK SCREW 4 M8X30,Gr-8.8
25 101624421400 A PIN LOWER 1
26 901600800000 A WASHER PLAIN 1 M8
27 901660600000 A LINCH PIN 1
28 901520812030 A SCREW GRUB 4 M8x15 Gr - 8.8
44
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06
A
2 3
32
12
40
B
10
8
24 C
6
34 19 17 18 14 15 16
5 11 4
9 33
13
21 DETAIL E DETAIL F
DETAIL D 27
30
38
29
36
26
37
39 28
31
DETAIL A DETAIL B DETAIL C
45
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06
46
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06
A
2 3
32
12
40
B
10
8
24 C
6
34 19 17 18 14 15 16
5 11 4
9 33
13
21 DETAIL E DETAIL F
DETAIL D 27
30
38
29
36
26
37
39 28
31
DETAIL A DETAIL B DETAIL C
47
BOOM ASSEMBLY COMPLETE
(102021121700)-2050
FIGURE NO: - 02.06
48
MAIN BOOM ASSEMBLY
(102021121800)-2050
FIGURE NO: - 02.07
20
11
7
8
9
15 3
14 13
17
16
12
2
5 19
18 10
DETAIL A
49
MAIN BOOM ASSEMBLY
(102021121800)-2050
FIGURE NO: - 02.07
50
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08
1 42 14
39 41
40
12
41
26 18
43 37
21 38
16 25 19
17
35 14
24
12
29
13 46
5
37 47
4
38 44
15 22 9
32 45
2
23
36
3
33
27 11
31
34 30
2 8
10 6
3 20 7
34 28
DETAIL B DETAIL A
51
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08
52
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08
1 42 14
39 41
40
12
41
26 18
43 37
21 38
16 25 19
17
35 14
24
12
29
13 46
5
37 47
4
38 44
15 22 9
32 45
2
23
36
3
33
27 11
31
34 30
2 8
10 6
3 20 7
34 28
DETAIL B DETAIL A
53
FIRST EXTN. ASSEMBLY
(102022121300)-2050
FIGURE NO: - 02.08
54
SECOND EXTN. ASSEMBLY
(102023121300)-2050
FIGURE NO: - 02.09
A
B
1
25 29 25
28 30
30 26
26
31 32
14
7 11
10 13 19
9 8 16
36 12
14
27 3
18 17
34 5
16
4
31 21
6
26 15
30
25
28
2 33 22
20 29 8
35 23 24
DETAIL A DETAIL B
55
SECOND EXTN. ASSEMBLY
(102023121300)-2050
FIGURE NO: - 02.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102023321600 A SECOND EXTN FAB 1
2 101122401300 A WEAR PAD 2 100X50X10
3 101122400800 A SHIM 4 (100X50X1)
4 101023401500 A WEAR PAD 2
5 101122400900 A SHIM 4 (100X50X3)
6 901560612070 A COUNTERSUNK SCREW 4 M6x35, Gr - 8.8
7 101023403000 A TOP WEARPAD 1
8 901610800000 A WASHER SPRING 3 M8
9 101023502300 A SHIM 1 200X104X1
10 101023502400 A SHIM 1 200X104X3
11 901560812100 A COUNTERSUNK SCREW 4 M8x50, Gr - 8.8
12 101023502200 A STOPER PLATE 1
13 901500812070 A SCREW HEX 2 M8x35, Gr - 8.8
14 901101012150 A BOLT HEX 2 M10x75, Gr - 8.8
15 901602000000 A WASHER PLAIN 6 M20
16 901221000000 A NUT NYLOCK 2 M10
17 101623420400 B ROPE GAURD PIN 3
18 101123200500 A PIN LOWER 1
19 101123200400 A PIN UPPER 1
20 901560612040 A COUNTERSUNK SCREW 4 M6x20, Gr - 8.8
21 901400400000 A SPLIT PIN 6 DIA 4 x 50L
22 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
23 101123201300 B PIN 1 EXISTING PART
24 901600800000 A WASHER PLAIN 1 M8
25 933100001000 A DEEP GROOVE BALL BEARING 8 16010
26 101223423100 C THRUST WASHER 8 REF NO: AMPBA0200
27 101623422300 A PULLEY 1 EXISTING
28 101126200800 A PULLEY 4 EXISTING
29 101126200100 A SPACER 5 4
30 930802501000 A INTERNAL CIRCLIP 8 DIA 80 x 2.5 N IS:3075
31 101623422600 A SPACER 3 EXISTING
32 101623422400 A SPACER UPPER 1 EXISTING
33 901300600000 A NIPPLE GREASE 4 M6x1
34 933100001200 A BALL BEARING 1 6013 (EXISTING)
35 101623422700 A SPACER 2 EXISTING
36 930652001000 A CIRCLIP 1 DIA 65 x 2.5 N IS:3075 (PART-1)
56
SANTCH BLOCK ASSY-6F
(102326119900)
16
17
5 15
13
6
2
7
3
18
10 8
9
11
12
57
SANTCH BLOCK ASSY-6F
(102326119900)
FIGURE NO: - 02.10
58
ENGINE INSTALLATION
(101731120700)
FIGURE NO: - 03.01
6
1
5
2
3
12 9
13
4 4
14
15
10
7
11
16
59
ENGINE INSTALLATION
(101731120700)
FIGURE NO: - 03.01
60
AIR INTAKE SYSTEM
(102032119900)
FIGURE NO: - 03.02
1
7
6
2
8
5
9
61
AIR INTAKE SYSTEM
(102032119900)
FIGURE NO: - 03.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101432420000 C AIR CLEANER MTG 2
2 102035419900 C AIR INTAKE PIPE 1
3 901601000000 A WASHER PLAIN 4 M10
4 901501012050 A SCREW HEX 4 M10x25, Gr - 8.8
5 901201000000 A NUT HEX 4 M10
6 90161100000 A SPRING WASHER 4 M10
7 901500812040 A HEX SCREW 4 M8X20
8 901600800000 A WASHER PLAIN 4 M8
9 901610800000 A WASHER SPRING 4 M8
62
EXHAUST SYSTEM
(102033119900)
FIGURE NO: - 03.03
2
7
8
6
63
EXHAUST SYSTEM
(102033119900)
FIGURE NO: - 03.03
64
FUEL TANK INSTALLATION
(102034120000)
0 FIGURE NO: - 03.04
25
24
23
F
5
21
3
2 1 11
15
16
12
10
22
9
8
20 7
6 17
19 14
18
13
DETAIL F
65
FUEL TANK INSTALLATION
(102034120000)
FIGURE NO: - 03.04
66
COOLING SYSTEM
(101435120100)
FIGURE NO: - 03.05
22
31 8 37
4 38
29
35 2
30
5
16 36
27
1
26
13
28
14
6
15
32
34
11
10
9 12 21
20
23 24 18
17
67
COOLING SYSTEM
FIGURE NO: - 03.05 (101435120100)
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955300005000 A CHARGE AIR COOLER 1 76 HP,BANCO
2 101435120000 B RADIATOR ASSY(15XWF) 1
3 101435319900 B CAC MTG FAB(RH) 1
4 101435320000 B CAC MTG FAB LH 1
5 101435422600 A CAC PIPE RH(A/L) 1
6 955400550750 A HOSE CLAMP 16 SIZE TYPE: 70A, 2-1/4"
7 101435422500 A CAC PIPE LH(A/L) 1
8 101435420700 B CAC HOSE 2
9 901601000000 A WASHER PLAIN 2 M10
10 901611000000 A WASHER SPRING 2 M10
11 901101012070 A BOLT HEX 2 M10x35, Gr - 8.8
12 901221000000 A NUT NYLOCK 2 M10
13 901600800000 A WASHER PLAIN 10 M8
14 901610800000 A WASHER SPRING 8 M8
15 901500812040 A SCREW HEX 4 M8x20, Gr - 8.8
16 101435422800 A RADIATOR TOP HOSE(A/L) 1
17 101535422300 A BOTTOM HOSE 2
18 996100013470 A WORM DRIVE CLAMP 14 (SIZE TYPE 60A)
20 101535422400 A MID PIPE 1
21 940000003300 A ENGINE MTG PAD 2
22 901101212160 A BOLT HEX 2 M12X80, Gr-8.8
23 901601200000 A WASHER PLAIN 6 M12
24 901221200000 A NUT NYLOCK 2 M12
26 901610600000 A WASHER SPRING 6 M6
27 901600600000 A WASHER PLAIN 6 M6
28 901500612050 A SCREW HEX 4 M6X25, Gr-8.8
29 101221206400 A SPACER 4 70X40.5X5.0
30 101535422500 A COWING (A\L) 1
31 101214401900 A ENGINE MOUNTING WASHER 2 50X13X5
32 101435422400 A CAC HOSE 2
33 101435422900 B STOPPER U BEND RH 1
34 101435423000 B STOPPER U BEND RH 1
35 955400550750 A HOSE CLAMP 4 75A
36 901500812050 A SCREW HEX 4 M8X25
37 901500612070 A SCREW HEX 2 M6X35
38 901200800000 A HEX NUT 4 M8
68
FRONT AXLE & BRAKE ASSEMBLY
(101681122200)
FIGURE NO: - 04.01
16
34 32
26 19
30 33 28
27 20
18
21
31
17
8
11
12
19
13
25
2
20 5
23
9
4
3
6
7
10
14
1
15
69
FRONT AXLE & BRAKE ASSEMBLY
FIGURE NO: - 04.01
(101681122200)
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 956100002800 A BRAKE DRUM TATA 2
2 101481422000 A OIL CATCHER 2
3 101481422500 A SPACER RING(PR33) 2 OD-160,ID-136X1MM
4 934135160130 A OIL SEAL 2 (135X160X13)
5 933300032214 A TAPER ROLLER BEARING 2 32214
6 101481421400 A STEEL HUB 2
7 933300032218 A TAPER ROLLER BEARING 2 32218
8 101281422600 A SPACER WASHER 2
9 101281421600 A GROOVE NUT 4
10 101281422300 A LOCKING WASHER 4
11 101481421800 B AXLE GASKET 2
12 101481421700 A HUB PLATE(PH28) 2
13 901560812060 A COUNTERSUNK SCREW 16
14 101481421500 A WHEEL MOUNTING BOLT 16 M22X2.5X125MM
15 901272220000 A WHEEL NUT 16 M22X2.5
16 956700004500 A BRAKE ACTUATOR RH 1
17 956700004400 A BRAKE ACTUATOR LH 1
18 101211337700 A BOOSTER MTG FAB 2 170X110MM
19 901221600000 A NUT NYLOCK 20
20 901101612100 A BOLT HEX 16
21 956100004900 A SLACK ADJUSTER ASSY LH 1
23 101281422700 A OIL SEAL 2
25 102085100300 A PNEUMATIC BRAKE ASSY (LH) 1 TATA
26 102085100400 A PNEUMATIC BRAKE ASSY (RH) 1 TATA
27 901601600000 A WASHER PLAIN 4
28 901611600000 A WASHER SPRING 16 M16
29 101252420900 A BRAKE LEVER PIN 2
30 901601200000 A WASHER PLAIN 4
31 901400200000 A SPLIT PIN 2
32 101252320800 A BOOSTER MTG BKT FAB(RH) 1
33 101252320700 A BOOSTER MTG BKT FAB(LH) 1
70
FRONT WHEEL ASSEMBLY
(101682119900)
FIGURE NO: - 04.02
71
FRONT WHEEL ASSEMBLY
(101682119900)
FIGURE NO: - 04.02
72
REAR WHEEL ASSEMBLY
(101682120000)
FIGURE NO: - 04.03
73
REAR WHEEL ASSEMBLY
(101582120000)
FIGURE NO: - 04.03
74
REAR AXLE ASSEMBLY (EICHER)
(102081119900)
FIGURE NO: - 04.04
4
7 11
10
5
12 8
75
REAR AXLE ASSEMBLY (EICHER)
(102081119900)
FIGURE NO: - 04.04
76
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.05
77
SINGLE SUSPENSION ASSY.
(102081120000)
FIGURE NO: - 04.05
78
DRIVE LINE ASSY.
(102086119900)
FIGURE NO: - 04.06
25
18 17 16
3
2 1
7 15
14
9 11
8
13
23
5
4
24
22
21
20
19
79
DRIVE LINE ASSY.
(102086119900)
FIGURE NO: - 04.06
80
ENGINE CONTROL ASSEMBLY
(102051119900)
FIGURE NO: - 05.01
12
11
10
1
2
5
3 8
6
7
15
4 14
16 13 9
81
ENGINE CONTROL ASSEMBLY
(102051119900)
FIGURE NO: - 05.01
82
GEAR SHIFTING ASSEMBLY
(102053119900)
FIGURE NO: - 05.02
6
7
5
14 11
12
1
4
3 15
13
2 10
83
GEAR SHIFTING ASSEMBLY
(102053119900)
FIGURE NO: - 05.02
84
PNEUMATIC CIRCUIT
(102086119900)
FIGURE NO: - 05.03
85
PNEUMATIC CIRCUIT
(101485119900)
FIGURE NO: - 05.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101485419900 A COMPRESSOR PIPE 1
3 927000019600 A RESERVIOR ASSY 2 25 LTR.
5 101585120100 A AIR TANK DRAIN PLUG ASSY 2
6 101085202500 A ADOPTER 3 (22x1.5/18x1.5)
7 925061001400 A PLUG 6 VSTI16X1.5EDA3C
8 927000001700 A LOW PRESSURE INDICATOR SWITCH 2 CLAYTON P/NO M250280
9 101285426500 A 'T ' ADOPTER 4
10 101393400300 A DRYING &DISTRIBUTOR UNIT 1
11 101285426800 B ADOPTER 10 (16x1.5/18x1.5)
12 101393400400 A QUICK RELEASE VALVE 2 WTVS NO.100303670
13 927000001600 A RELAY VALVE 2 WTVS NO. 100302970
14 101285426900 B ADOPTER 2 (14x1.5/18x1.5)
15 101393400500 A DUALE BRAKE VALVE 1 WTVS NO.100600681, WITH PEDAL
16 101085402500 A ADOPTER PEDAL 3 (18x1.5/12x1.5/16x1.5)
17 101085201500 A ADOPTER PEDAL 1 (18x1.5/14x1.5/16x1.5)
18 911041042000 B BRAKE HOSE 1 12X1.5
19 101085402600 A M.C. BRAKE SWITCH 1
20 102311423900 A BEND PLATE 2
21 101543426800 A PU PIPE 1 25 mtr
22 101085204100 A INSERT 52
23 101085204200 A NUT 52
24 101085204000 A FURRULE 52
25 101085402400 A LOCKUT 4 16X1.5
27 101085404000 A P.V.C.FLEXIBLE PIPE 3/4" 1 46 MTR
28 925061001000 A PLUG 3 M12X1.5
29 925061000600 A PLUG 4 M14x1.5,AMFTA1100000
30 927000001100 A GRADUATED HAND CONTROL VALVE 1 M303670
31 956700003100 A SOLONOIED VALVE 2 F3916500/X3973600
32 101385401500 A ADOPTER 10 M16X1-1/2X12L
33 101385401600 A ADOPTER 3 M14X1-1/2X12L
34 101185203800 A LONG ADOPTER 3 1/4X12L
35 101541419900 A CROSS ADOPTER 2 1"
36 925081001100 A DOWTY SEAL 16 M22
37 925081000800 A DOWTY SEAL 6 M16
38 925081000700 A DOWTY SEAL 7 M14
39 901682227000 A COPPER WASHER 1 22X27X1.5
40 901500812040 A HEX SCREW 3 M8X20
41 901600800000 A PLAIN WASHER 4 M8
42 101185203700 A ADOPTER 1 1/4"X12L
43 101585421000 A BRASS ELBOW 1 M22X1.5
44 101285422000 A LOCK NUT 1 M22
45 200145400200 A DOWTY SEAL 9 1/4" BSP
46 200145400300 A DOWTY SEAL 4 3/8"BSP
86
CLUTCH ASSEMBLY
(102054119900)
FIGURE NO: - 05.04
1 16 19
7 15 20
23
22
4
21
DETAIL B
18
DETAIL A
B
3 11
12
2 13
10
9
6
17
14
87
CLUTCH ASSEMBLY
(102054119900)
FIGURE NO: - 05.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101784320000 B SLAVE CYL MTG BKT 1
2 101383401000 A SLAVE CYLINDER 1 AX7413400
3 101254120100 B TIE ROD ASSY 1
4 901610800000 A WASHER SPRING 4 M8
5 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
6 901100812040 A BOLT HEX 1 M8x20, Gr - 8.8
7 901200800000 A NUT HEX 5 M8
8 101554420600 A BUNDY TUBE 1 2300 (10-12)
9 101252400300 A CLUTCH HOSE 1
10 101085401550 A BUNDY TUBE 1 1550MM
11 901601000000 A WASHER PLAIN 4 M10
12 901501012060 A SCREW HEX 4 M10x30, Gr - 8.8
13 955700002600 A MASTER CYL 1 F 7873530
14 101284220000 A SELF LUBRICATING BUSH 1
15 101254320500 E CLUTCH PEDAL FAB 1
16 101654421800 A COMPRESION SPRING 1
17 101254422700 A PIN 1
18 901600800000 A WASHER PLAIN 1 M8
19 901200600000 A HEX NUT 1 M6
20 901600600000 A WASHER PLAIN 1 M6
21 901500612040 A SCREW HEX 1 M6x20, Gr - 8.8
22 901501012050 A SCREW HEX 1 M10x25, Gr - 8.8
23 101584119900 A CLUTCH ADJUSTABLE ROD ASSY 1
88
FOOT ACCELETATOR ASSEMBLY
(101251120000)
FIGURE NO: - 05.05
89
FOOT ACCELETATOR ASSEMBLY
(101251120000)
FIGURE NO: - 05.05
90
CONTROL VALVE CIRCUIT
(101542120500)
FIGURE NO: - 06.01
91
CONTROL VALVE CIRCUIT
(101542120500)
FIGURE NO: - 06.01
92
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02
37
7 6
38
36
35 2 33
5 29
25
24
35 14 18
34 3
20 15
20
23 32
13
41 26
16 A
48 28
4
49 27
19 B
47 21 40
39 40
1 8 17
DETAIL B
1:25 11 9
31
30
10
46 12
45
42 44
43 DETAIL A
1:10
93
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02
94
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02
37
7 6
38
36
35 2 33
5 29
25
24
35 14 18
34 3
20 15
20
23 32
13
41 26
16 A
48 28
4
49 27
19 B
47 21 40
39 40
1 8 17
DETAIL B
1:25 11 9
31
30
10
46 12
45
42 44
43 DETAIL A
1:10
95
STEERING CIRCUIT(SAUER-DANFOSS)
(102043119900)
FIGURE NO: - 06.02
96
LUFF CIRCUIT
(102042119900)
FIGURE NO: - 06.03
16
15
13
17 14
F
18
3
9
5
6
1
7
2
4
8
10
DETAIL F
97
LUFF CIRCUIT
(102042119900)
FIGURE NO: -06.03
98
HYD. TANK INSTALLATION
(102046119900)
FIGURE NO: - 06.04
3 6
2
1 23
18 22 9
19
15
8
7
21
14
12
11
13
10
17
20
16
DETAIL G
99
HYD. TANK INSTALLATION
(102046119900)
FIGURE NO: - 06.04
100
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05
101
STEERING UNIT
(926100001300)
FIGURE NO: - 06.05
102
PRIORITY VALVE
(926100001200)
103
PRIORITY VALVE
(926100001200)
FIGURE NO: - 06.06
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 101243421500 A INTERNAL PP-PLUG 1
2 101243421600 A O-RING 2
3 101243421700 A ORIFICE SCREW 1
5 101243421800 A SPOOL OLS 1
7 101243421900 A SPRING 1
8 101243422000 A INTERNAL LS PLUG 1
11 101243422100 A ORIFICE SCREW LS 1
13 101243422200 A SET OF SEALS 1
104
LUFF CYLINDER
(924110141293)
FIGURE NO: - 06.07.01
105
LUFF CYLINDER
(924110141293)
FIGURE NO: - 06.07.01
106
LUFF CYLINDER
(924110141292)
FIGURE NO: - 06.07.02
107
LUFF CYLINDER
(924110141292)
FIGURE NO: - 06.07.02
108
OUTRIGGER CYLINDER
(924801250451)
FIGURE NO: - 06.07.03
109
OUTRIGGER CYLINDER
(924801250451)
FIGURE NO: - 06.07.03
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 924200023000 A FINAL TUBE WELDMENT 1
2 924200023100 A PISTON ROD WELDMENT 1
3 924200023200 A PISTON 1
4 924200023300 A GLAND 1
5 924200023400 A GRUB SCREW 1
6 924200023500 A STEEL BALL 1
7 PART OF SEAL KIT A PISTON SEAL 1
8 PART OF SEAL KIT A O RING 1
9 PART OF SEAL KIT A O RING 1
10 PART OF SEAL KIT A BACK UP RING 1
11 PART OF SEAL KIT A SLYD RING 3
12 PART OF SEAL KIT A ROD SEAL 1
13 PART OF SEAL KIT A WIPER SEAL 1
14 924200023600 A SEAL KIT OF CONSIST 7TO 13 1
110
STEERING CYLINDER LH
(924551000243)
FIGURE NO: - 06.07.04
111
STEERING CYLINDER LH
(924551000243)
FIGURE NO: - 06.07.04
112
STEERING CYLINDER RH
(924551000244)
FIGURE NO: - 06.07.05
113
STEERING CYLINDER RH
(924551000244)
FIGURE NO: - 06.07.05
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924200035400 A TUBE ASSY. 1
2 924200033800 A PISTON ROD ASSY 1
3 924200033900 A PISTON 1
4 924200034000 A GLAND 1
5 924200034100 A SPH. BEARING 1
6 924200035500 A INT. CIRCLIP 2
7 924200035600 A CREASE NIPPLE 4
8 924200035700 A PISTON SEAL 2
9 924200034500 A WEAR RING (PISTON) 1
10 924200034600 A WIPER SEAL 2
11 924200034700 A ROD SEAL 1
12 924200034800 A WEAR RING (GLAND) 1
13 924200034900 A B/U-RING (GLAND) 2
14 924200035000 A B/U-RING (PISTON) 1
15 924200035100 A O-RING (GLAND) 2
16 924200035200 A O-RING (PISTON) 1
A 924200035300 A SEAL KIT 1
114
WIRING HARNESS
FIGURE NO: - 07.01
115
WIRING HARNESS
FIGURE NO: - 07.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101671420600 A W/H ENGINE 1
2 101671420700 A W/H CABIN 1
3 101671420800 A W/H BOOM 1
4 101671420900 A W/H REAR 1
5 101671421000 A W/H DASHBOARD 1
6 101671421100 A W/H FUSE BOX 1
116
LIGHT ASSEMBLY
(101472120600)
FIGURE NO: - 07.02
17
2 3 21 18
14 20
4
19
7 6
5 23
9 8
12
10 22
11
12
15 1
16
13
117
LIGHT ASSEMBLY
(101472120600)
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 941700000200 A HORN 24V 1
2 941100001400 A CABIN LAMP 1
3 901600600000 A WASHER PLAIN 2 M6
4 901560612080 A CSK SCREW 2 M6x40, Gr-8.8
5 941500000100 A WARNING LIGHT 1 HI-LUX
6 901600500000 A WASHER PLAIN 2 M5
7 901200500000 A NUT HEX 2 M5
8 101221301600 A BKT.SPOT LIGHT FAB 1
9 901100812150 A BOLT HEX 1 M8x75, Gr - 8.8
10 941200000300 A HELOGEN LIGHT (24 V) 1
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 901200800000 A NUT HEX 3 M8X1.25P
13 901100812040 A BOLT HEX 1 M8x20, Gr - 8.8
14 943700000300 A REVERSE BUZZER (24v) 1 24V
15 941100003000 A HEAD LIGHT (24V) 4
16 941100003100 A SIDE INDICATOR ASSY (24-V) 2
17 941200000400 A WORK LAMP 24V 2 HI-LUX
18 941300001100 A 4 CHAMBER LIGTH WITH BULBS (24 V) 2
19 101564329600 A LIGHT BKT SUB ASSY 2
20 901611000000 A WASHER SPRING 4 M10
21 901501012040 A SCREW HEX 4 M10x20, Gr - 8.8
22 941400000200 A NO. PLATE LIGHT 1
23 901500612040 A SCREW HEX 2 M6x20, Gr - 8.8
118
BATTERY INSTALLATION
(102073119000)
FIGURE NO: - 07.03
3 6
5
119
BATTERY INSTALLATION
(102073119000)
FIGURE NO: - 07.03
120
DASHBOARD & INSTRUMENT ASSEMBLY
(102074119900)
FIGURE NO: - 07.04
9
3
4
15
18
17
2
12
11
8 5
6
14
13 19
10 16
7
29
28 1
26 27
24
22
23
20
25
21
121
DASHBOARD & INSTRUMENT ASSEMBLY
(102074119900)
FIGURE NO: - 07.04
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101774420800 A SWITCH PLATE 1
2 101263440400 D GAUGE PLATE 1
3 901610600000 A WASHER SPRING 8 M6
4 901500612030 A SCREW HEX 8 M6x16, Gr - 8.8
5 943200000200 A SWITCH 3P 2 SIRGOMS, ON-OFF-ON
6 943200000100 A SWITCH 2P 8 SIRGOMS, ROTORY TYPE, ON-OFF-ON
7 943300000100 A HORN SWITCH 1
8 943300001300 A SWITCH 2P ON-OFF (HAZARD 24V) 1
9 944100001500 A RPM CUM HOUR MTR(24V) 1
10 944100002400 B SPEEDO METER(24V) 1
11 944100001800 A FUEL GAUGE(24V) 1
12 944100002500 A AIR PRESSURE GAUGE(24V) 1
13 944100001700 A WATER TEMP GAUGE(24V) 1
14 944100001600 A OIL PRESSURE GAUGE(24V) 1
15 941500001200 A INDIACATOR 2 GREEN
16 941500001300 A INDIACATOR 1 RED
17 941500001800 A BATTERY CHARGING INDICATOR(24V) 1 RED
18 941500001400 A INDICATOR 1 BLUE
19 941500001500 A INDIACATOR 1 ORANGE
20 943800000300 A FUSE BOX 1
21 943500000100 A IGNITION SWITCH 1
22 901600500000 A WASHER PLAIN 2 M5
23 943800001300 A SPACER (FUSE BOX & MCB MTG) 2
24 901550512140 A SLOTTED CHESE HEAD SCREW 2 M5x70,
25 901200500000 A NUT HEX 2 M5
26 943700001100 A RELAY DASHBOARD 1
122
DECALS ASSEMBLY
(102092120100)-2050
FIGURE NO: - 08.01
29
17
20
Hydraulic Oil
XXXX
MAX
24
32
18
33 16
30
START THE M/C ONLY IF
LEVER IS IN NETURAL POSITION.
62v
31 XXX X
25
CAUTI ON !!!
14
M IN "DO NOT MOVE TH E MACHINE
UNLES S WARNING LIG HT/BUZ ZER
-3 v
IS OFF AND TH ERE I S A PRE SSURE STOP
W ARNING OF 7 BAR IN AIR PRE SSURE GAUGE
& BRAKES ARE FULLY R ELEAS ED."
9.0
0.0 XXXX
D O N OT ST AN D U N D ER T H E W E IG H T. XXXX
34 13
1
D OW N EXT EN D L OWE RIN G
L UFF E XTE N SI O N HO I S T
XXX X
2
LU BRICA NT
ENGINE
HYDRAULIC
MA NUFA CT UR TRANSMISSION
OIL GREASE BRAKE OIL
TEMP TEMP ABOVE
ER 0-27°C 27°C RESERVOIR
INDIAN
OIL
BHARAT
PETROLEUM
HINDUSTAN
PETROLEUM
(H.P.C)
CASTROL
11 GULF
3
SAH
PETROLEUMS
LIMITED
ON
FILTERS
ST
21
FF
O
AR
T
4
WHEEL & TYRES
WHEEL NUT
TIGHTENING
TYRE
INFLATION
IMP ORTA N T :-
ADHERE TO SERVICE SPECIFICATIONS & PERIODIC MAINTENCE SCHEDULE.
XXXX
5 CHECK:
DAILY BEFORE ST ART ING ENGINE
27
6.TYRE PRESSURE 1.ALL PIVOT PINS
12
26
Actio n Co nst ructi on Eq uip m ent L td.
D h ud h ol a Li nk R o ad , Villa g e D u d h ola ,
Pal w al- 1 2 11 0 2 , F a ri da b a d , H a ry a na ( In di a )
6
Model
22 INDI CATORS
(RD/GR)
BOOM LIGHT
(BL/WT)
28 XXX X
19 15 FAN
(RD/BL)
WORK LAMP
(BR/BK)
WIPER RPM
(YW/RD) (RD)
Action Construction Equipment Ltd.
PARKI NG CABIN LIGHT
CAUTION 23
C A U T IO N
NEVER
* S T ART T HE EN GIN E W HEN T HE
LIGHT(GR/RD)
HORN
(BK/GR)
PARKING BRAKE
8
*VEH
C HAICNG
LE EIS GEAR
I N GEAR
WHE. N M O VIN G .
36
IS DULY REGISTERED UNDER INDIAN DESIGN ACT, * W EL D W IT H BA T T ERY CO NN EC T ED .
* D IS CO NN ECT ELE C T RICA LS W I T H
*EN
WG OIN
RKE RU
U ND
NNER
IN LO
G . AD
XXXX
* RE M O VE EAR T H FIR S T T O
ANYONE USING AN IDENTICAL OR DI SC ONN EC T BA T T ERY .
7
SUBSTANTIALLY SIMILAR DESIGN WILL RENDER
HIMSELF LIABLE FOR LEGAL PROCEEDINGS FOR
TYRE PRESSURE
INFRINGEMENT AND PASSING OFF.
REA R
320192403400
60 PS I
AB DS 1 5F- 1000
9
DIESEL 35
XXXX
123
DECALS ASSEMBLY
(102092120100) -2050
FIGURE NO: - 08.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 102092420100 A STICKER-3.3T 2
2 102092420000 A STICKER-9.5T 2
3 101592430500 A STICKER-10.6T 2
4 102092420000 A STICKER-17T 2
5 102092419900 A STICKER-20T 2
6 320192403000 A STICKER-CRUSH AREA 2
7 101292421000 A STICKER-DIESEL TANK 1
8 101292419900 A STICKER-TYRE PRESSURE 1
9 320192400500 A STICKER-LIFTING HOOK 2
10 101292420600 A STICKER-CAUTION (BATTERY) 1
11 101692420800 B STICKER-SERVICE INSTRUCTION 1
12 101292420000 A STICKER-BEFORE STARTING ENGINE 1
13 320192400800 B STICKER-STOP 1
14 320192401100 C STICKER-START WARNING 1
15 101692420900 A STICKER-FUSE BOX 1
16 102092420100 A STICKER-FX210 2
17 101292400800 A STICKER-ACE 2
18 101292400700 A STICKER-ACE 1
19 101292420400 A STICKER-CAUTION 1
20 101292420300 A STICKER-HYD OIL 1
21 101292420900 A STICKER-ON/OFF 1
22 970700003800 A STICKER-RECT REFLECTOR RED 2
23 970700011700 A REFLEXIVE TAPE "RED" 2025 MM
24 970700011800 A REFLEXIVE TAPE"WHITE" 2310 MM
25 101292420100 A STICKER-WARNING PLATE 1
26 200192200100 A STICKER-DATA PLATE 1
27 970700011900 A REFLEXIVE TAPE"ORANGE" 2450 MM
28 320192403400 A CAUTION PLATE 1 2450 MM
29 970700003700 A RECT REFLECTOR AMBER 6
30 102092520000 A LOAD CHART PLATE(AL) 1
31 970700010200 A STICKER-RECT REFLECTOR WHITE 2
32 970700002700 A SIDE VIEW MIRROR 2
33 101292120300 A MIRROR MTG ROD 2
34 101292422700 A STICKER( CAUTION BRAKE) 1
35 101293430300 A STICKER DIESEL TANK 1
36 101292401300 A STICKERS-ACE 1 (305X120)
37 101292420200 A STICKER -CONTROL VALVE AL 1
124
DECALS ASSEMBLY
(102092119900) -58‘
FIGURE NO: - 08.01
29
17
20
Hydraulic Oil
XXXX
MAX
24
32
18
33 16
30
START THE M/C ONLY IF
LEVER IS IN NETURAL POSITION.
31 XXX X
25
14
62 v
CAUTI ON !!!
M IN "DO NOT MOVE TH E MACHINE
UNLES S WARNING LIG HT/BUZ ZER
IS OFF AND TH ERE I S A PRE SSURE STOP
W ARNING OF 7 BAR IN AIR PRE SSURE GAUGE
& BRAKES ARE FULLY R ELEAS ED."
XXXX
-3v
D O N O T S T AN D U N D ER T H E W E IG H T. XXXX
L UFF E XTE N SI O N HO I S T
XXX X
1
Action Construction Equipment Ltd.
37
SERV ICE IN ST RU CT ION S
Recommended Lubricants
2
LU BRICA NT
ENGIN E HYDRAULIC
MA NUFA CT UR TRANSMISSION
TEMP TEMP ABOVE OIL GREASE BRAKE OIL
ER 0-27°C 27°C RESERVOIR
INDIAN
OIL
BHARAT
PETROLEUM
HINDUSTAN
PETROLEUM
(H.P.C)
CASTROL
11 GULF
3
SAH
PETROLEUMS
LIMITED
ON
FILTERS
ST
21
FF
O
AR
T
4
WHEEL & TYRES
WHEEL NUT
TIGHTENING
TYRE
INFLATION
IMP ORTA NT :-
ADHERE TO SERVICE SPECIFICATIONS & PERIODIC MAINTENCE SCHEDULE.
XXXX
5 CHECK:
DAILY BEFORE ST ART ING ENGINE
27
6.TYRE PRESSURE 1.ALL PIVOT PINS
12
26
Actio n Co nst ructi on Eq uip m ent L td.
D h ud h ol a Li nk R oa d , Villa g e D u d h ola ,
Pal w al- 1 2 11 0 2 , F a ri da b a d , H a ry an a ( In di a )
6
Model
22 INDI CATORS
(RD/GR)
BOOM LIGHT
(BL/WT)
28 XXX X
19 15 FAN
(RD/BL)
WORK LAMP
(BR/BK)
WIPER RPM
(YW/RD) (RD)
Action Construction Equipment Ltd.
PARKI NG CABIN LIGHT
CAUTION 23
C A U T IO N
NEVER
* S T ART T HE EN GIN E W HEN T HE
LIGHT(GR/RD)
HORN
(BK/GR)
PARKING BRAKE
8
* C HA
VEH ICNG
LE EIS GEAR
I N GEARWHE . N M O VIN G .
36
IS DULY REGISTERED UNDER INDIAN DESIGN ACT, * W EL D W IT H BA T T ERY CO NN EC T ED .
* D IS CO NN ECT ELE C T RICA LS W I T H
*ENWG OIN
RKE RU
U ND
NNERIN G
LO. AD
XXXX
* RE M O VE EAR T H F IRS T T O
ANYONE USING AN IDENTICAL OR DI SC ONN EC T BA T T ERY .
7
SUBSTANTIALLY SIMILAR DESIGN WILL RENDER
HIMSELF LIABLE FOR LEGAL PROCEEDINGS FOR TYRE PRESSURE
INFRINGEMENT AND PASSING OFF.
REA R
320192403400
60 PS I
AB DS 1 5F- 1000
9
DIESEL 35
XXXX
125
DECALS ASSEMBLY
(102092119900) -58‘
FIGURE NO: - 06.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101692424500 A STICKER-0.9T 2
2 101692421800 A STICKER-9T 2
3 101292401200 A STICKER-12T 2
4 102092420000 A STICKER-17T 2
5 102092419900 A STICKER-20T 2
6 320192403000 A STICKER-CRUSH AREA 2
7 101292421000 A STICKER-DIESEL TANK 1
8 101292419900 A STICKER-TYRE PRESSURE 1
9 320192400500 A STICKER-LIFTING HOOK 2
10 101292420600 A STICKER-CAUTION (BATTERY) 1
11 101692420800 B STICKER-SERVICE INSTRUCTION 1
12 101292420000 A STICKER-BEFORE STARTING ENGINE 1
13 320192400800 B STICKER-STOP 1
14 320192401100 C STICKER-START WARNING 1
15 101692420900 A STICKER-FUSE BOX 1
16 102092420100 A STICKER-FX210 2
17 101292400800 A STICKER-ACE 2
18 101292400700 A STICKER-ACE 1
19 101292420400 A STICKER-CAUTION 1
20 101292420300 A STICKER-HYD OIL 1
21 101292420900 A STICKER-ON/OFF 1
22 970700003800 A STICKER-RECT REFLECTOR RED 2
23 970700011700 A REFLEXIVE TAPE "RED" 2025 MM
24 970700011800 A REFLEXIVE TAPE"WHITE" 2310 MM
25 101292420100 A STICKER-WARNING PLATE 1
26 200192200100 A STICKER-DATA PLATE 1
27 970700011900 A REFLEXIVE TAPE"ORANGE" 2450 MM
28 320192403400 A CAUTION PLATE 1 2450 MM
29 970700003700 A RECT REFLECTOR AMBER 6
30 102092519900 A LOAD CHART PLATE(AL) 1
31 970700010200 A STICKER-RECT REFLECTOR WHITE 2
32 970700002700 A SIDE VIEW MIRROR 2
33 101292120300 A MIRROR MTG ROD 2
34 101292422700 A STICKER( CAUTION BRAKE) 1
35 101293430300 A STICKER DIESEL TANK 1
36 101292401300 A STICKERS-ACE 1 (305X120)
37 101292420200 A STICKER -CONTROL VALVE AL 1
126
S.L.I. INSTALLATION ASSEMBLY
(101575119900)
127
S.L.I. INSTALLATION ASSEMBLY
(101575119900)
FIGURE NO: - 09.01
128
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01
129
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.01
130
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02
131
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 09.01.02
REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS
1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
5 943990018500 A LENGTH TRANSDUCER UNIT MODLE:- 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
11 943990019100 A 3 CORE SHIELDED CABLE (PRESSURE 2
12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. 1
RELAY CUT-OFF CABLE LENGTH- 7
15 943990019500 A MTR 1
132
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02
133
PROXIMITY SENSOR ASSEMBLY
(101275419900)
FIGURE NO: - 09.02
134
REAR VIEW MIRROR WITH 4 SENSOR
(943990003800)
FIGURE NO: - 09.02.01
135
REAR VIEW MIRROR WITH 4 SENSOR
(943990003800)
FIGURE NO: - 09.02.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101275420000 A DISPLAY BOX-FX120 1
2 101275420100 A PROCESSING BOX-FX120 1
3 101275420200 A PROXY SENSOR-FX120 4
4 101275420300 A SENSOR CABLE-FX120 1
136
REAR VIEW CAMERA INSTALLATION
(101475120500)
FIGURE NO: - 09.03
6
7
B 4
2
A
3
DETAIL A
DETAIL B
137
REAR VIEW CAMERA INSTALLATION
(101475120500)
FIGURE NO: - 09.03
138
REVOLVING LIGHT &
FIRE EXTINGUISHER ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04
139
REVOLVING LIGHT &
FIRE EXTINGUISHER ITEM ASSEMBLY
(101593130900)
FIGURE NO: - 09.04
140
HOSE KIT-COMMON (STD)
FIGURE NO: - 09.04
141
ENGINE BLOCK
142
ENGINE BLOCK
FIGURE NO: - 10.01
143
CYLINDER HEAD
144
CYLINDER HEAD
FIGURE NO: - 10.02
145
CYLINDER HEAD
146
CYLINDER HEAD
FIGURE NO: - 10.02
147
MAIN BEARINGS
FIGURE NO: - 10.03
148
MAIN BEARINGS
FIGURE NO: - 10.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800120600 A CRANK SHAFT THRUST WASHER SET - STD 1
2 955800120700 A CRANK SHAFT MAIN BEARING SET -STD 1
2.1 955800120800 A CRANK SHAFT MAIN BEARING SET - 0.25 U/S 1
2.2 955800120900 A CRANK SHAFT MAIN BEARING SET - 0.50 U/S 1
2.3 955800121000 A CRANK SHAFT MAIN BEARING SET - 0.75 U/S 1
149
PISTONS & RINGS
150
PISTONS & RINGS
151
CONNECTING ROD
FIGURE NO: - 10.05
152
CONNECTING ROD
FIGURE NO: - 10.05
153
CRANKSHAFT
FIGURE NO: - 10.06
154
CRANKSHAFT
FIGURE NO: - 10.06
155
CAMSHAFT
FIGURE NO: - 10.07
156
CAMSHAFT
FIGURE NO: - 10.07
157
FLYWHEEL
FIGURE NO: - 10.08
158
FLYWHEEL
FIGURE NO: - 10.08
159
FLYWHEEL HOUSING
160
FLYWHEEL HOUSING
FIGURE NO: - 10.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800124000 A WASHER PLAIN FOR ENG LIFTING BOLT 2
2 955800124100 A LOCK WASHER FOR ENG LIFTING BOLT 2
3 955800124200 A ENGINE LIFTING BOLT 2
4 955800124300 A DUST COVER 2
5 955800124400 A FLANGED SCREW - M8X1.25X12L 4
6 955800124500 A FLYWHEEL HSG W/O LUG 1
7 955800124600 A FLANGED SCREW - M14X2X40L 8
8 955800124700 A OIL SEAL 1
9 955800124800 A FLANGED SCREW M8 X 1.25 X 32 6
10 955800124900 A STUD FOR STARTER MOTOR MTG 3
161
TIMING GEARS
FIGURE NO: - 10.10
162
TIMING GEARS
FIGURE NO: - 10.10
163
TIMING GEAR CASE
FIGURE NO: - 10.11
164
TIMING GEAR CASE
FIGURE NO: - 10.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800125700 A BOLT FOR TIMING GEAR CASE MTG 2
1.1 955800123100 A WASHER FOR THE ABOVE 2
2 955800125800 A M8 SETSCREW ALT TO F3576611 1
2.1 955800123100 A WASHER FOR THE ABOVE 1
3 955800125900 A SETSCREW - M10X1.5 20 LONG 2
4 955800126000 A O RING FOR CASE BEARING HOLDER 1
6 955800126100 A BOLT M8X1.5X65L 5
6.1 955800123100 A WASHER FOR THE ABOVE 5
7 955800126200 A BOLT FOR TIMING BACK PLATE MTG 4
7.1 955800123100 A WASHER FOR THE ABOVE 4
10 955800126300 A GASKET FRONT END PLATE 1
11 955800126400 A SETSCREW - M8X1.25X20 LONG FOR CLAMP 4
11.1 955800123100 A WASHER FOR THE ABOVE 4
12 955800126500 A PLATE, FRONT END TIMING BACK PLATE 1
13 955800126600 A PLUG (ALT TO F3146315) 1
14 955800126700 A PLUG, EXPANSION 1
15 955800126800 A TIMING GEAR CASE 1
16 955800126900 A PLUG, EXPANSION 1
17 955800127000 A M8X85LG FOR TIMING GEAR CASE MTG 3
17.1 955800123100 A WASHER FOR THE ABOVE 3
19 955800127200 A CASE BEARING HOLDER 1
20 955800127300 A BEARING, BALL 1
21 955800127400 A RING RETAINER 1
22 955800123000 A SET SCREW 3
22.1 955800123100 A WASHER FOR THE ABOVE 3
23 955800127600 A SEAL, OIL FOR CRANKSHAFT FRONT 1
165
OIL SUMP
FIGURE NO: - 10.12
166
OIL SUMP
FIGURE NO: - 10.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800127700 A SUMP 1
2 955800127800 A WASHER SOFT OIL DRAIN PLUG 1
3 955800127900 A PLUG FOR OIL DRAIN 1
4 955800123100 A WASHER, SPRING 26
5 955800126200 A BOLT - OIL PAN TO BLOCK 25
167
OIL SUCTION STRAINER
FIGURE NO: - 10.13
168
OIL SUCTION STRAINER
FIGURE NO: - 10.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128100 A O RING FLANGE SEAL (ID 25.7) 1
3 955800128200 A FLANGED SCREW - M8x1.25x22L 2
5 955800128300 A S/A OF OIL STRAINER COMPRISES OF 1
4 955800128400 A STRAINER WITH TREPANNING 1
6 955800128500 A SCREEN OIL STRAINER 1
7 955800128600 A RING SNAP 1
169
OIL PUMP
170
OIL PUMP
FIGURE NO: - 10.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800128700 A GEAR OIL PUMP DRIVE ALT TO F1661311 1
2 955800128800 A S/A OF OIL PUMP 1
3 955800128900 A BOLT 3
4 955800129000 A COVER OIL PUMP 1
5 955800129100 A SPECIAL BOLT 2
6 955800129200 A BUSH OIL PUMP DRIVE 1
7 955800129300 A SHAFT OIL PUMP DRIVE 1
8 955800129400 A GEAR OIL PUMP DRIVE SHAFT 1
9 955800129500 A GASKET OIL PUMP COVER 1
10 955800129600 A GEAR OIL PUMP DRIVEN SHAFT 1
11 955800129700 A S/A OF GEAR 1
12 955800129800 A BUSH OIL PUMP DRIVEN 1
13 955800129900 A SHAFT OIL PUMP DRIVEN 1
14 955800130000 A BOLT 2
171
ENGINE VALVES
172
ENGINE VALVES
FIGURE NO: - 10.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800006300 A S/A OF ROD,VALVE PUSH 8
2 955800130100 A VALVE INTAKE STANDARD 4
3 955800120200 A VALVE EXHAUST STANDARD 4
3.1 955800120400 A COMPOSITE VALVE KIT (COMPRISES OF ITEMS MARKED #) 1
4A 955800120300 A OILSEAL, VALVE STEM 8
4 955800130200 A VALVE SPRING INNER - (SUBSTITUE F3642210 X3606610 X3606510) 8
5 955800119800 A VALVE SPRING - (SUBSTITUE X3606010) 8
6 955800119600 A SEAT VALVE SPRING - LOWER 8
7 955800119500 A SEAT VALVE SPRING - UPPER 8
8 955800130300 A LIFTER VALVE 8
9 955800006400 A SCREW VALVE ADJUSTING 8
10 955800130400 A ARM,VALVE ROCKER - INTAKE 4
11 955800130500 A ARM,VALVE ROCKER - EXHAUST 4
12 955800130600 A S/A OF SHAFT VALVE ROCKER 1
12A 955800130700 A PLUG EXPANSION 2
13 955800130800 A SUPPORT VALVE ROCKER FRONT 1
14 955800130900 A SUPPORT VALVE ROCKER CENTRE 3
15 955800131000 A SUPPORT VALVE ROCKER rear 1
16 955800131100 A LOCK, VALVE SPRING RETAINER 16
17 955800131200 A COLLAR 4
18 955800131300 A NUT 8
19 955800131400 A M8 BOLT 5
19A 955800119300 A WASHER 5
19B 955800119400 A WASHER 8 DIA PLATED 5
20 955800131500 A LOCK WASHER 2
21 955800131600 A SCREW SET 2
173
OIL DIPSTICK
174
OIL DIPSTICK
FIGURE NO: - 10.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800131700 A S/A OF GAUGE,OIL LEVEL TOP ENTRY DIPSTICK 1
2 955800131800 A S/A OF GUIDE OIL LEVEL 1
3 955800131900 A ‘O’ RING FOR HOLDER SEAL 1
175
INTAKE MANIFOLD
FIGURE NO: - 10.17
176
INTAKE MANIFOLD
FIGURE NO: - 10.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800132000 A S/A MANIFOLD, INTAKE-HA4CTI3K 1
1 955800132100 A INTAKE MANIFOLD-HA4CTI3K 1
2 955800132200 A STUD FOR A.I.PIPE MTG (Refer IVECO STD ALI HW 041) 4
3 955800132300 A AIR INTAKE ELBOW 1
4 955800015600 A GASKET, AIR INTAKE PIPE 1
5 955800132400 A FLANGED BOLT - M8x1.25x50L 4
6 955800132500 A FLANGED BOLT -M8x1.25x60L 6
7 955800132600 A FLANGED Nut - M8x1.25 4
8 955800132700 A STUD M6X1 4
177
EXHAUST MANIFOLD
FIGURE NO: - 10.18
178
EXHAUST MANIFOLD
FIGURE NO: - 10.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800132900 A MANIFOLD 1
2 955800133000 A SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 4
4 955800133100 A NUT FOR EXHAUST MFLD.MTG. 8
5 955800133200 A SPECIAL STUD FOR TURBOCHARGER MOUNTING 4
6 955800133300 A HEAT SHIELD 1
7 955800128000 A SET SCREW M8X1.25X20 LONGFOR CLAMP 1
8 955800119300 A WASHER 3
9 955800119400 A WASHER 8 DIA PLATED 3
9.1 955800133400 A SPACER, LONG (FOR EMF MOUNTING LONG STUD) 4
9.2 955800133500 A SPACER 4
179
OIL COOLER AND FILTER
FIGURE NO: - 10.19
180
OIL COOLER AND FILTER
FIGURE NO: - 10.19
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800133600 A O RING 4
2 955800133700 A BOLT 9
2.1 955800119400 A WASHER 8 DIA PLATED 2
3 955800133800 A BOLT OIL COOLER SET 3
3.1 955800119400 A WASHER 8 DIA PLATED 2
4 955800133900 A BOLT 4
4.1 955800119400 A WASHER 8 DIA PLATED 4
5 955800134000 A CONNECTOR PIPE 1
6 955800134100 A DOUBLE BANJO BOLT 1
7 955800134200 A WASHER SOFT 3
8 955800134300 A COOLER ASSY OIL 1
181
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20
182
OIL COOLER AND FILTER INTERNAL
COMPONENTS
FIGURE NO: - 10.20
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800134400 A COOLER ASSY OIL 1
2 955800134500 A S/A CASE OIL COOLER 1
3 955800134600 A CASE OIL COOLER 1
4 955800134700 A PLUG VALVE SPRING 5
5 955800134800 A O RING 5
7 955800134900 A SPRING OIL VALVE 2
8 955800135000 A SPRING OIL VALVE 1
9 955800135100 A VALVE FILTER SAFETY 3
10 955800135200 A FILTER ELEMENT OIL 1
11 955800135300 A O RING 1
12 955800135400 A O RING 1
13 955800135500 A WASHER 1
14 955800135600 A S/A OF ELEMENT OF OIL COOLER - 5 PLATE 1
16 955800135700 A NUT M8X1 (PLATED) 4
17 955800135800 A CONE WASHER 4
18 955800135900 A BOLT OIL FILTER BOWL 1
19 955800136000 A SPRING 1
19A 955800136100 A OIL COOLER GASKET 1
22 955800011100 A BOWL OIL FILTER 1
183
THERMOSTAT
FIGURE NO: - 10.21
184
THERMOSTAT
FIGURE NO: - 10.21
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800136200 A COVER THERMOSTAT CASE 1
2 955800136300 A THERMOSTAT 1
3 955800136400 A GASKET THERMOSTAT 1
4 955800136500 A BOLT CASE TO COVER 1
4.1 955800136600 A BOLT M 10X1.5 70 LONG (ALT FOR F3574611) 1
4.2 955800117700 A WASHER 3
5 955800011300 A S/A OF CASE THERMOSTAT COMPRISES OF ITEMS MARKED # 1
5.1 955800136700 A CASE THERMOSTAT 1
5.2 955800136800 A PIPE VENT 1
5.3 955800136900 A VENT ADAPTOR 1
6 955800137000 A BOLT CASE TO HEAD 4
6.1 955800127000 A M8X85LG ON PIN (ALT FOR F3574711) 4
6.2 955800119300 A WASHER 8
7 955800137100 A ‘O’ RING - WATER BYPASS AREA 2
8 955800137200 A BOLT GUIDE PIPE BRKT MTG 2
8.1 955800137300 A M10X75 BOLT (ALT FOR F3573511) 2
9 955800137400 A BOLT COVER TO CASE 3
9.1 955800137500 A SETSCREW( ALT FOR F3574811) 4
9.2 955800119400 A WASHER 8 DIA PLATED 4
185
BREATHER HOSE
FIGURE NO: - 10.22
186
BREATHER HOSE
FIGURE NO: - 10.22
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800137600 A CLAMP 1
2 955800137700 A BREATHER HOSE WITH INNER SPRING 1
4 955800137800 A FLANGE VENT HOSE 1
4.1 955800137900 A CLIP SPRING BAND ( 25X12X1) 1
187
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23
188
FUEL INJECTION PUMP AND PIPES
FIGURE NO: - 10.23
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 955800138000 A S/A OF FIE SYSTEM ASSY 1
1 955800138100 A FUEL INJECTION PUMP 101 HP BS3 CEV 1
2 955800138200 A S/A COVER TIMER 1
2A 955800138300 A COVER TIMER 1
2B 955800124900 A STUD M10X1.5/1.25 4
3 955800138400 A FLANGED NUT - M10x1.25 4
4 955800138500 A FLA SCREW M10x1.5x16 8.8 GR 2
5 955800138600 A FLANGED SCREW - M10x1.5x20L 2
6 955800138700 A FLANGED SCREW - M10x1.5x27L 1
7 955800138800 A FLANGED NUT - M10x1.5 1
8 955800138900 A S/A OF CLIP 8
8A 955800139000 A CLIP 4
8B 955800139100 A SPACER 4
9 955800139200 A S/A OF CLAMP INJR. PIPE 1
9A 955800139300 A CLIP 1
9B 955800139400 A SPACER RUBBER 1
10 955800139500 A S/A OF CLAMP INJR. PIPES 1
10A 955800139600 A CLIP 1
10B 955800139700 A SPACER RUBBER 1
CLIP FOR COMPRESSOR LUB OIL PIPE MOUNTING (SPACER ELIMINATION
11 955800139800 A 1
AS VE)
12 955800139900 A CLIP S/A 1
12A 955800140000 A CLIP 1
12B 955800140100 A SPACER 1
13 955800140200 A BOOST PIPE 1
13A 955800140300 A BANJO EYE 2
13B 955800140400 A TUBE - NYLON-FOR FIP BOOST PIPE 1
14 955800140500 A S/A OF HP PIPES,INJECTOR-FOR PROCUREMENT 1
15 955800140600 A S/A OF PIPE, INJECTOR - No.1 1
16 955800140700 A S/A OF PIPE, INJECTOR - No.2 1
17 955800140800 A S/A OF PIPE, INJECTOR - No.3 1
18 955800140900 A S/A OF PIPE, INJECTOR - No.4 1
19 955800141000 A PIPE OIL 1
20 955800141100 A CLIP 2
21 955800141200 A FLYWHEEL COUPLING 1
22 955800141300 A HOSE FUEL 1
23 955800141400 A O Ring 142.5 x 3 1
24 955800141500 A PLUG TIMING HOLE 1
25 955800141600 A LUB OIL FEED PIPE FOR FUEL INJECTION PUMP 1
26 955800141700 A S/A OF PIPE 1
189
NOZZLE HOLDER
FIGURE NO: - 10.24
190
NOZZLE HOLDER
FIGURE NO: - 10.24
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800141800 A INJECTOR ASSY 4
2 955800141900 A GASKET NOZZLE HOLDER 4
3 955800142000 A ADAPTOR NOZZLE HOLDER 4
4 955800132700 A FLANGED NUT - M8x1.25 8
191
WATER PUMP
FIGURE NO: - 10.25
192
WATER PUMP
FIGURE NO: - 10.25
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800142100 A POLY V PULLEY-WATER PUMP (UPRATED) 1
2 955800142200 A S/A OF WATER PUMP 1
3 955800142300 A BOLT M8 X 110 X 1.25 CP PLATED 2
4 955800142400 A SCREW M8 X 30 X 1.25 CP PLATED 4
4A 955800142500 A SCREW M8 X 22 X 1.25 CP PLATED 4
5 955800142600 A S/A OF IMPELLER 1
5.1 955800142700 A BOSS WATERPUMP IMPELLER 1
6 955800142800 A WATERPUMP SPINDLE BEARING 1
7 955800142900 A WATER PUMP SEAL ASSEMBLY 1
8 955800143000 A WATER PUMP CASING 1
9 955800143100 A HUB COOLANT PUMP 1
193
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26
194
ASSY OF AIR COMPRESSOR
FIGURE NO: - 10.26
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800011500 A AIR COMPRESSOR 1
2 955800143200 A GEAR AIR COMPRESSOR DRIVE (ALT - F1661111) 1
3 955800143300 A 'O' RING 1
4 955800143400 A BOLT M10X1.5X120 MM LONG 2
5 955800138700 A WASHER M10 1
7 955800143500 A ADAPTOR - AIR INTAKE 2
8 955800143600 A WASHER 2
10 955800143700 A WASHER FOR BOLT ON COMPRESSOR SIDE 3
12 955800143800 A BOLT BANJO - SINGLE HOLE 1
13 955800143700 A WASHER SOFT FOR THE ABOVE 2
195
AIR COMPRESSOR
AIR COMPRESSOR-INTRNAL COMPONENTS
196
AIR COMPRESSOR
AIR COMPRESSOR-INTERNAL COMPONENTS
197
ALTERNATOR
FIGURE NO: - 10.28
198
ALTERNATOR
FIGURE NO: - 10.28
199
ALTERNATOR
INTERNAL COMPONENTS
200
ALTERNATOR
INTERNAL COMPONENTS
201
TURBO CHARGER
FIGURE NO: - 10.30
202
TURBO CHARGER
FIGURE NO: - 10.30
203
STARTER MOTOR
INTERNAL COMPONENTS
204
STARTER MOTOR
INTERNAL COMPONENTS
205
SUNDRIES AND FINISH
FIGURE NO: - 10.32
206
LOOSE ITEMS
FIGURE NO: - 10.33
207
LOOSE ITEMS
FIGURE NO: - 10.33
208
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00
1 2 13
12
10
9
5
3 11
7
209
CLUTCH SUB ASSY.
(101484119900)
FIGURE NO: - 11.00
210
AUXILLIARY GEAR BOX
211
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
A 932400000200 A ASSY OF AUXILLARY GEAR BOX 1
1 932900042300 A S/A OF TRANSFER CASE WITH COVER COMPRISES OF ITEMS MARKED 1
2 932900042400 A WASHER 1
3 932900042500 A MAGNETIC DRAIN PLUG 1
4 932900042600 A S/A OF FILLER PLUG 1
5 932900042700 A GASKET 2
6 932900042800 A S/A TRANSFER CASE COVER 1
7 932900042900 A 5/16" SPECIAL COMBINATION STUD 6
7A 932900043000 A 5/16 IN SPL COMBINATON STUD 12
8 932900043100 A NUT 42
9 932900043200 A SPRING WASHER-5/16"BSF 54
9.1 932900043300 A D/C WASHER 6
10 932900043400 A GASKET 1
11 932900043500 A S/A OF TOP COVER 1
11.1 932900043600 A PVC HOSE 1 METER LG 1
11.2 932900043700 A JUPITOR HOSE CLAMP 1
11.3 932900043800 A CLIP 1
11A 932900043900 A DOWEL 3
13 932900044100 A 5/16" BSF SET SCREW 12
14 932900044200 A COPPER WASHER-FOR ADAPTOR 1
15 932900044300 A PLUG 1
16 932900044400 A SHIM .005" THICK A/R
16.1 932900044500 A SHIM .010" THICK A/R OPTION CLASS
16.2 932900044600 A SHIM .015" THICK A/R OPTION CLASS
17 932900044700 A S/A OF MTG BRKT RH 1
18 932900044800 A FLEXIBLE BUSH FOR MTG BRACKET RH/LH 3
19 932900044900 A 3/8 IN SPL COMBINATION STUD 18
20 932900045000 A KOLOK WASHER 3/8 DIA 24
21 932900045100 A NUT 3/8 UNF 24
22 932900045200 A GASKET 1
23 932900045300 A S/A OF MTG. BRKT-LH 1
24 932900045400 A GASKET 1
25 932900045500 A S/A OF MTG. BRKT-REAR 1
25.1 932900045600 A S/A OF INPUT SHAFT COMPRISES OF ITEMS MARKED * 1
26 932900045700 A ROLLER BEARING 1
27 932900045800 A INPUT SHAFT 1
28 932900045900 A WASHER 1
29 932900046000 A SPUR GEAR INPUT LOW 1
212
AUXILLIARY GEAR BOX
213
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
30 932900046100 A DISTANCE BUSH FOR ABOVE 1
31 932900046200 A FIXED DOG CLUTCH 1
32 932900046300 A SLIDING DOG CLUTCH 2
33 932900046400 A SPEED CHANGE FORK 2
36 932900046500 A LOCK WASHER 2
36.1 932900046800 A KOLOK WASHER 2
37 932900046600 A BOLT 2
38 932900047000 A SPUR GEAR INPUT HIGH 1
39 932900047100 A DISTANCE BUSH FOR ABOVE 1
40 932900047200 A WASHER 1
40.1 932900047300 A THRUST WASHER 1
40.2 932900047400 A THRUST WASHER 1
40.3 932900047500 A THRUST WASHER 1
40.4 932900047600 A THRUST WASHER 1
40.5 932900047700 A THRUST WASHER 1
41 932900047800 A DISTANCE PIECE 1
42 932900047900 A THRUST WASHER 1
43 932900048000 A ROLLER BEARING 1
44 932900048100 A DISTANCE PIECE 1
44.1 932900048200 A S/A OIL SEAL HSG, INPUT COMPRISES OF ITEMS MARKED $ 1
45 932900048300 A SHIMS -0.002 IN A/R
45.1 932900048400 A SHIMS -0.005 IN A/R
45.2 932900048500 A SHIMS -0.010 IN A/R
45.3 932900048600 A SHIMS -0.020 IN A/R
46 932900048700 A OIL SEAL HOUSING INPUT 1
47 932900048800 A OIL SEAL 4
48 932900048900 A DRIVING FLANGE INPUT END 2
49 932900049000 A WASHER 5
49.1 932900049100 A WASHER 3/8 DIA INCH PLATED 2
50 932900049200 A SIMMONDS NUT 3
51 932900049300 A GASKET 2
52 932900049400 A COVER 1
52.1 932900049500 A S/A LAY SHAFT COMPRISES OF ITEMS MARKED ^ 1
53 932900049600 A LAY SHAFT 1
54 932900049700 A ROLLER BEARING 2
55 932900049800 A SPACER OUTER LAY SHAFT 1
56 932900049900 A GEAR LAY SHAFT 1
214
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
215
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
57 932900050000 A SPACER INNER LAY SHAFT 1
60 932900050100 A COVER PLATE 1
60.1 932900050200 A S/A OF OIL SEAL HSG,OUTPUT FRT COMPRISES OF ITEMS MARKED
1@
61 932900050300 A OIL SEAL HOUSING OUTPUT FRONT 1
61.1 932900050800 A S/A O/P SHAFT FRT comprises of items marked % 1
63 932900050900 A DISTANCE PIECE 1
64 932900051000 A BALL BEARING 2
65 932900051100 A CRCLIP 90 MM DIA INTERNAL 2
66 932900051200 A SPACER 1
67 932900051300 A OIL FLINGER 1
68 932900051400 A OUTPUT SHAFT FRONT 1
69 932900051500 A DISTANCE PIECE 1
70 932900051600 A FIXED DOG CLUTCH 1
71 932900051700 A DISTANCE WASHER 1
72 932900051800 A CIRCLIP 35 MM DIA EXTERNAL 1
73 932900051900 A SPIGOT BEARING 1
73.1 932900052000 A S/A O/P SHAFT RR COMPRISES OF ITEMS MARKED # 1
74 932900052100 A NEEDLE ROLLER BEARING 1
75 932900052200 A OUTPUT SHAFT REAR 1
77 932900052300 A DISTANCE PIECE 1
78 932900052400 A SPEEDOMETER HOUSING 1
79 932900052500 A ROLLER BEARING 1
80 932900052600 A DISTANCE PIECE 1
81 932900052700 A GEAR SPEEDOMETER 1
82 932900052800 A OIL SEAL 1
83 932900052900 A OIL SEAL RING 1
84 932900053000 A DRIVING FLANGE 1
86 932900053100 A DRIVING SPINDLE BRKT. SPEEDO PINION BUSH 1
87 932900053200 A DRIVING SPINDLE SPEEDO- METER PINION 1
88 932900053300 A DISTANCE WASHER ON SPINDLE 1
89 932900053400 A RIVET 1
90 932900053500 A JOINT 2
91 932900053600 A INSTRUMENT DRIVE HOUSING 1
92 932900053700 A STUD M6 X 1.00 3
92 932900053800 A STUD WITH SEALING HOLE 1
93 932900053900 A SPRING WASHER - M6 4
94 932900054000 A PLAIN NUT M6x1 4
216
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
217
AUXILLIARY GEAR BOX
FIGURE NO: - 12.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900054100 A SPEED CHANGE SPINDLE 2
1.1 932900054200 A SIMMONDS NUT 2
2 932900054400 A GASKET 2
3 932900054500 A ADAPTOR PLATE 2
4 932900054600 A OIL SEAL (35X19X10) 1
5 932900054700 A HEX SOCKET HEAD CAP SCREW M6X15LONG(IS-2269) 6
6 932900054800 A OIL SEAL - SUPER SEAL REF: 3B - 032019 2
8 932900054900 A SHIFT CYLINDER BODY 1
9 932900055000 A SET SCREW 6
10 932900055100 A WASHER 4
11 932900055200 A WASHER (FOR PLUG) 1
12 932900055300 A ADAPTOR 091154 1
13 932900055400 A STUD_FOR COVER PLATE TO CYL BODY 8
13.1 932900055500 A 1/4" SPL. COMBINATION STUD 8
14 932900055600 A 1/4" DIA KOLOK WASHER 8
15 932900055700 A NUTS 8
16 932900055800 A PUSH ROD GROMMET 2
17 932900055900 A PISTON FOR PNEUMATIC SHIFT CYILINDER ASSY 1
19 932900056000 A SHIFT CYLINDER GROMMET FOR PISTON 3
20 932900046500 A PUSH ROD WASHER 2
21 932900054200 A NYLOC NUT FOR SPINDLE 2
22 932900056300 A SPRING 1
23 932900056100 A SPL. NUT W/PLATE 1
24 932900056600 A SPRING CUT ALT 2
25 932900056700 A COVER PLATE 1
26 932900056800 A S/A OF SPECIAL PLUG 1
27 932900056900 A SHIFT CYLINDER BODY 1
28 932900057000 A COMPRESSION SPRING 1
29 932900057100 A STRAINER PLATE 1
30 932900057200 A STRAINER PLATE RETAINER 1
30.1 932900057300 A STRAINER 1
32 932900057400 A CYLINDER COVER 1
218
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00
219
AIR INFLATION KIT ASSEMBLY
(927000021300)
FIGURE NO: - 13.00
220
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00
221
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 14.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
14 AB0RA1400000 A WASHER 6
15 AB0RA1500000 A WASHER 6
17 AB0RA1700000 A FILTER BODY 1
18 AB0RA1800000 A BOLT 4
19 AB0RA1900000 A WASHER 4
20 ABHOF0400A00 A FILTER ELEMENT 1
21 935250100000 A O RING (OD 100X2.5THK) 1
22 ABHOF2200000 A COVER 1
222
WINCH (35L)
(929100001200)
FIGURE NO: - 15.00
223
WINCH (35L)
FIGURE NO: - 15.00 (929100001200)
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900049400 A HYDRAULIC MOTOR 1
2 929900049500 A HEX SOCKET HEAD CAP SCREW 2
3 929900049600 A BUSHING 2
4 929900040600 A SHIM 4
5 929900049700 A O RING JOINT 1
6 929900049800 A BRAKE UNIT 1
7 929900049900 A HEX SOCKET HEAD CAP SCREW 8
8 929900050000 A O RING JOINT 2
9 929900050100 A REDUCTION GEAR UNIT 1
10 929900050200 A RING GEAR 1
42 929900050300 A SUN GEAR 1
43 929900040000 A 90 DEG CONNECTION (CONICAL) 2
45 929900040200 A VALVE 1
46 929900046200 A HEX SOCKET HEAD CAP SCREW 2
47 929900050400 A CROSS MEMBER 2
48 929900050500 A HEXAGON SCREW 8
224
WINCH (35L)
(929100001200)
FIGURE NO: - 15.01
225
WINCH (35L)
(929100001200)
FIGURE NO: - 15.01
226
WINCH (35L)
(929100001200)
FIGURE NO: - 15.02
227
WINCH (35L)
(929100001200)
FIGURE NO: - 15.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
18 929900051200 A V RING 2
22 929900051600 A SEEGER 2
23 929900052700 A BALL BEARING 1
24 929900052800 A HEX SOCKET HEAD CAP SCREW 8
25 929900052900 A SIDE FLANGE (HUB SIDE) 1
26 929900053000 A CLAMP 3
27 929900053100 A HEX SOCKET HEAD CAP SCREW 6
28 929900053200 A HUB 1
29 929900053300 A SCREW 6
30 929900053400 A HUB SIDE SUPPORT 1
31 929900053500 A FASTENING SURFACE PLATE 2
32 929900053600 A HEX SOCKET HEAD CAP SCREW 8
228
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00
229
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.00
230
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01
231
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 923200011200 A MV99 V. MAX.D. -201/420BAR 1
2 923200011300 A ASS. TAPPO CHIUSU. QINLET D4 1
232
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01
233
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.01
234
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03
235
CONTROL VALVE (6 SPOOL)
(923000004500/A)
FIGURE NO: - 16.01.03
236
BRAKE VALVE
FIGURE NO: - 17.00
237
BRAKE VALVE
FIGURE NO: - 17.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1
A 927000010700 A REPAIR KIT FOR BRAKE VALVE 1
B 101344100100 BRAKE VALVE COMPLETE (ITEM NO. 1-37) 1
238
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00
239
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000010800 A NUT 1
2 927000010900 A SPRING WASHER 1
3 927000011000 A FOLLOWER 2
4 927000011100 A DIAPHRAGM 1
5 927000011200 A SPRING 1
6 927000011300 A VALVE 1
7 927000011400 A GOVERNOR PLUNGER 1
8 927000011500 A VALVE BODY 1
9 927000011600 A NON RETURN VALVE 1
10 927000011700 A CONICAL SPRING 1
11 927000011800 A VALVE STOP AND SPRING RETAINER 1
12 927000011900 A FILTER RETAINER 1
13 927000012000 A FILTER 1
14 927000012100 A ‘O’ RING 1
15 927000012200 A UNLOADER PLUNGER 1
16 927000012300 A VALVE SEAT 1
17 927000012400 A VALVE 1
18 927000012500 A NYLOC NUT 1
19 927000012600 A ‘O’ RING 1
20 927000012700 A ADJUSTING SCREW 1
21 927000012800 A CUP 1
22 927000012900 A SCREW 4
23 927000013000 A EXHAUST FLAP 1
24 927000013100 A TOP COVER 1
25 927000013200 A SPRING GUIDE 1
26 927000013300 A SPRING 1
27 927000013400 A SCREW 2
28 927000013500 A NAME PLATE 1
29 927000013600 A WASHER 1
30 927000013700 A ADOPTER 1
31 927000013800 A DUST CAP 1
32 927000013900 A ‘O’ RING 1
33 927000014000 A PLUNGER 1
34 927000014100 A VALVE 1
240
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00
241
UNLOADER VALVE ASSY.
FIGURE NO: - 18.00
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
35 927000014200 A SPRING 1
36 927000014300 A SPRING 1
37 927000014400 A SHIM 1
38 927000014500 A BASE COVER 1
39 927000014600 A INTERNAL CIRCLIP 1
40 927000014700 A LOCK NUT 1
41 927000014800 A STRAINER 1
A 927000015000 A REPAIR KIT FOR UNLOADER VALVE 1
B 927000019100 A UNLOADER VALVE COMPLETE 1
242
QUICK RELEASE VALVE
FIGURE NO: - 19.00
243
QUICK RELEASE VALVE
FIGURE NO: - 19.00
244
GRADUATED HAND
CONTROL VALVE
FIGURE NO: - 20.00
245
GRADUATED HAND CONTROL VALVE
FIGURE NO: - 20.00
246
REAR AXLE ASSEMBLY
247
REAR AXLE ASSEMBLY
FIGURE NO: - 21.01
248
REAR AXLE
FIGURE NO: - 21.02
249
REAR AXLE
FIGURE NO: - 21.02
250
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03
251
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03
252
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03
253
CARRIER DIFFERENTIAL ASSEMBLY
FIGURE NO: - 21.03
254
REAR AXLE & BRAKE ASSEMBLY
FIGURE NO: - 21.04
255
REAR AXLE & BRAKE ASSEMBLY
FIGURE NO: - 21.04
256
AUTO SLACK ADJUSTER
FIGURE NO: - 21.05
257
AUTO SLACK ADJUSTER
FIGURE NO: - 21.05
258
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06
259
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06
260
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06
261
BRAKE ASSEMBLY RR LH
FIGURE NO: - 21.06
262
BRAKE ASSEMBLY RR RH
263
BRAKE ASSEMBLY RR RH
FIGURE NO: - 21.07
S.
REV. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900100201 A TORQUE PLATE LH 1
2 932900100202 A BUSH (METAL) 1
3 932900100203 A FULCRUM PIN BUSH 2
4 932900100204 A OIL SEAL 4
5 932900100205 A GREASE NIPPLE 1
6 932900100206 A CIRCLIP 1
7 932900100207 A SHIM (1 MM) 2
8 932900100208 A SHIM (0.5 MM) 1
9 932900100209 A SHIM (0.3 MM) 1
10 932900100210 A WASHER 1
11 932900100211 A SPRING CAM END 1
12 932900100212 A SHOE RETURN SPRING 2
13 932900100213 A GREASE, NIPPLE TORQUE PLATE 1
14 932900100214 A CAMSHAFT BRACKET 1
15 932900100215 A DUST SHIELD ASSY-TOP 1
16 932900100216 A DUST SHIELD ASSY-BOTTOM 1
17 932900100217 A ROLLER 2
18 932900100218 A FULCRUM PIN 2
19 932900100219 A SLEEVE- DERLIN (45.0 MM) 1
20 932900100220 A GROMMET 2
264
BRAKE ASSEMBLY RR RH
FIGURE NO: - 21.07
265
BRAKE ASSEMBLY RR RH
FIGURE NO: - 21.07
266
SPRING BRAKE ACTUATOR
267
SPRING BRAKE ACTUATOR
FIGURE NO: - 21.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 932900100243 A NSN PRESSURE PLATE ASSEMBLY 1
2 932900100244 A CYLINDER KIT 1
3 932900100245 A CYLINDER COVER 1
4 932900100246 A NUT 1
5 932900100247 A ROD 1
6 932900100248 A NG 12 MINSR KIT 2
7 932900100249 A PUSH ROD ASSY KIT 1
8 932900100250 A DUST SEAL 1
9 932900100251 A LOCKING NUT 1
10 932900100252 A PISTON 1
11 932900100253 A FORK 1
12 932900100254 A GAITER 1
13 932900100255 A CLAMP RING KIT 1
14 932900100256 A SCREW 1
15 932900100257 A NUT 1
16 932900100258 A CLAMP RING 1
17 932900100259 A NG 12 MAJOR KIT 2
18 932900100260 A RETAINING CLIP 1
19 932900100261 A O-RING 1
20 932900100262 A PRESSURE SCREW 1
21 932900100263 A SPRING ELEMENT NG 12 1
22 932900100264 A HEAVY COIL SPRING 1
23 932900100265 A REPAIR KIT SBA 24/24 1
24 932900100266 A SEAL 1
25 932900100267 A CHECK VALVE 1
26 932900100268 A DIAPHRAGM 1
27 932900100269 A RING 1
28 932900100270 A VALVE SEAT 1
29 932900100271 A SPRING 1
30 932900100272 A DIAPHRAGM 1
268
SPRING BRAKE ACTUATOR
FIGURE NO: - 21.08
269
SPRING BRAKE ACTUATOR
FIGURE NO: - 21.08
270
REAR WHEEL END
FIGURE NO: - 21.09
271
REAR WHEEL END
FIGURE NO: - 21.09
272
REAR WHEEL END
FIGURE NO: - 21.09
273
REAR WHEEL END
FIGURE NO: - 21.09
274
WINCH INSTALLATION
(101545120700)
FIGURE NO: - 22.00
6
5
4
8
1
3
9
2
275
WINCH INSTALLATION
(101545120700)
FIGURE NO: - 22.00
276
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 23.00
23
22
24
20
18
15
21
1
17
19
9
10
11
8
5
3 6
16 4
7 2
12
14
13
277
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 23.00
278
MAN BASKET ASSEMBLY (OPTIONAL)
(101525120100)
FIGURE NO: - 24.00
9
7
6
4 8
5 10
12
11
13
279
MAN BASKET ASSEMBLY (OPTIONAL)
(101525120100)
FIGURE NO: - 24.00
280