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ENGINE

Engine

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006002860B91 ENGINE 595 DI Turbo Non CRPTO (BS - III) 1
006002865B91 ENGINE 595 DI Turbo CRPTO (BS - III) 1
005554123R91 ENGINE 575 DI (BS - III) - Red Painted 1
006003620A91 ENGINE 575 DI Rotary (BS - III) - Red Painted 1
006002232A91 ENGINE 475 DI NST (BS - III) - Red Painted 1
000021363E07 ENGINE 275 DI ( TU Series ) (BS - III) - Red Painted 1
005554122R91 ENGINE 275 DI (BS - III) - Red Painted 1
005554121R91 ENGINE 265 DI (BS - III) - Red Painted 1
ENG255DILS ENGINE 255 LS Yuvraj DI (BS - III) - - - A/206/F09/45
ENG245DIBP ENGINE 245 DI (BS - III) - - -
ENG235DIBP ENGINE 235 DI (BS - III) - - -
005554116R91 ENGINE 225 DI (BS - II) - - -
006003623A91 MAJOR Crankcase Assembly 575 DI Rotary (BS - III) 1
006002233A91 MAJOR Crankcase Assembly 475 DI NST (BS - III) 1
006006058H91 MAJOR Crankcase Assembly 235 DI (BS - III) - - -
MAJOR CRANKCASE ASSEMBLY
005554130R91 MAJOR Crankcase Assembly 575 DI (BSIII) - Red 1 - -
006002866B91 MAJOR Crankcase Assembly 595 DI Turbo (BS - III) 1 - -
006002244A91 MAJOR Crankcase Assembly 255 DI Yuvraj (BS - III) - - 1 A/137/F05/31
000021542E07 MAJOR Crankcase Assembly 275 DI (TU Series)(BSIII) - Red - 1 -
005554129R91 MAJOR Crankcase Assembly 275 DI (BSIII) - Red - 1 -

2
Engine

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006007632B91 * ENGINE Assy. 575DI BSIII (Inline Pump) - Grey Painted 1 - - A/204/F09/37
006007633B91 * ENGINE Assy. 575DI BSIII (Rotary Pump) - Grey Painted 1 - - A/204/F09/37
006007634B91 * ENGINE Assy. 475 DI BSIII - Grey Painted 1 - - A/204/F09/37
006007635B91 * ENGINE Assy. 275 DI (TU Series) BSIII - Grey Painted 1 - - A/204/F09/37
006007636B91 * ENGINE Assy. 275 DI BSIII - Grey Painted 1 - - A/204/F09/37
006007637B91 * ENGINE Assy. 265 DI BSIII - Grey Painted 1 - - A/204/F09/37
006007641B91 * MAJOR CRANKCASE Assy. 575DI (Inline Pump) BSIII - Grey 1 - - A/204/F09/37
006007639B91 * MAJOR CRANKCASE Assy. 575DI (Rotary Pump) BSIII - Grey 1 - - A/204/F09/37
006007640B91 * MAJOR CRANKCASE Assy. 475DI BSIII - Grey Painted 1 - - A/204/F09/37
006007644B91 * MAJOR CRANKCASE Assy. 275DI (TU Series) BSIII - Grey 1 - - A/204/F09/37
006007645B91 * MAJOR CRANKCASE Assy. 275DI BSIII - Grey Painted 1 - - A/204/F09/37
006007643B91 * MAJOR CRANKCASE Assy. 265DI BSIII - Grey Painted 1 - - A/204/F09/37

* Parts Not Illustrated / ◆ Alternate Part Number

2a
Engine

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554128R91 MAJOR Crankcase Assembly 265 DI (BS - III) - 1 -
006004662H91 MAJOR Crankcase Assembly 245 DI (BS - III) - - 1

MAJOR REPAIR KIT


005555535R93 * KIT Engine Repair BS - III 1 - -
006000074R91 ◆ KIT Engine Repair BS - III with Mahle Piston 1 - -
005555534R93 * KIT Engine Repair BS - III - 1 -
006000073R91 ◆ KIT Engine Repair BS - III with Mahle Piston - 1 -
005555533R92 KIT Repair Major (for 4 DI) (BS - II) 1 - - IPL Piston
006000068R92 ◆ Mahle Piston
005555532R92 KIT Repair Major (for 3 DI) (BS - II) - 1 - IPL Piston
006000067R91 ◆ Mahle Piston
005552353R91 KIT Repair Major (for 2 DI) - 225 DI / 255 DI Old - - 1
Comprising of :
005556878R91 KIT Piston, Sleeve & Ring Assembly - IPL 4 3 2 IPL Piston
005556880R91 KIT Piston, Sleeve & Ring Assembly - ESCORT
005553031R91 SET Camshaft Bushes 1 1 1
005555185R91 SET Valve Inlet/Exhaust 4 3 2
005550574R91 PACKAGE Engine Gasket 1 1 1
005550349R91 SEAL Valve Stem 8 6 4
006001625R91 OIL Seal Rear Crankshaft - - 1
006002830A1 PTSE Material 1 1 1
005556721R91 OIL Seal Crankcase Cover 1 1 1
006002829A1 PTSE Material 1 1 1
005551140R1 GUIDE ValveStem 8 6 4
003047230R1 SCREW 2 2 2
000172578 PLUG 1 1 1
000022237RD BUSH Connecting Rod Assembly 4 3 2
005557570R1 SPRING Valve Outer 8 6 4
005557837R91 KIT Repair Minor (for 3 DI) (BS - II) & (BS - III) - 1 -
005557838R91 KIT Repair Minor (for 4 DI) (BS - II) & (BS - III) 1 - -
KIT Repair Minor (for 2 DI) - 225 DI / 255 DI (BS - II) - - 1
Comprising of
005551030R91 RING Set Piston 4 3 2
005555531R1 SLEEVE Cylinder 4 3 2
000022039RD GASKET Cylinder Head 1 - -
005551064R1
005554767R1
005554163R1 GASKET Cylinder Head - 1 -
005551065R1
005554768R1

* Parts Not Illustrated / ◆ Alternate Part Number

3
Engine

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005551066R1 GASKET Cylinder Head - - 1
005557179R1 GASKET Valve Housing Cover 1 - - A/84/F02/32
005550502R1 GASKET Valve Housing Cover - 1 -
005558410R1 GASKET Valve Housing Cover - - 1 A/84/F02/32
000704165R2 GASKET Exhaust Manifold 2 - -
000704165R2 GASKET Exhaust Manifold - 2 -
000704165R2 GASKET Exhaust Manifold - - 2
006001381B1 GASKET Intake Manifold 1 - - A/190/F08/45
000015448RD GASKET Intake Manifold - 1 -
000015417RD GASKET Intake Manifold - - 1
005557832R1 GASKET Crankcase Oil Pan 1 - - E/56/F02/05
005557832R1 GASKET Crankcase Oil Pan - 1 - A/84/F02/32
000015498RD GASKET Crankcase Oil Pan - - 1
001231297R2 RING Packing 4 4 2
005553024R1 RING Packing 4 4 2
005550574R91 PACKAGE Gasket (Engine) Cpte. 1 - -
005550575R92 PACKAGE Gasket (Engine) Cpte. - 1 -
005550576R92 PACKAGE Gasket (Engine) Cpte. - - 1
Comprising of
005557179R1 GASKET Valve Housing Cover 1 - -
005550502R1 GASKET Valve Housing Cover - 1 -
005558410R1 GASKET Valve Housing Cover - - 1 A/84/F02/32
000022023RD GASKET Exhaust Manifold 1 - -
000015448RD GASKET Exhaust Manifold - 1 -
000015417RD GASKET Exhaust Manifold - - 1
000022039RD GASKET Cylinder Head 1 - -
005554163R1 GASKET Cylinder Head - 1 -
005551066R1 GASKET Cylinder Head - - 1
001233545R1 GASKET Thermostat Housing 1 - -
000015490RD GASKET Thermostat Housing - 1 1
003065125R2 GASKET Thermostat Housing Cover 1 1 1
000703816R1 GASKET Water Pump 1 1 1
001233546R1
005555211R1 GASKET Crankcase Front Cover 1 1 1
005555212R1 GASKET Crankcase Front Plate 1 1 1
005557831R1 GASKET Crankcase Oil Pan 1 - - A/84/F02/32
005557832R1 GASKET Crankcase Oil Pan - 1 - A/84/F02/32
005550577R91 PACKAGE Gasket (Engine) Top Overhaul - 1 -
005550579R91 PACKAGE Gasket (Engine) Top Overhaul - - 1

Under Size Crankshaft & Con Rod Bearings Set


005553997R91 * Set Bearing Crankshaft Main STD -KOEL - 4 DI 1 - -
000022122RD ◆ SET Bearing Crankshaft Main STD - 4 DI - (Bimetal) 1 - -

* Parts Not Illustrated / ◆ Alternate Part Number

4
Engine

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554017R91 * Set Bearing Crankshaft Main STD -KOEL - 3 DI - 1 -
000015531RD ◆ SET Bearing Crankshaft Main STD - 3 DI - (Bimetal) - 1 -
005554025R91 * SET Bearing Crankshaft Main STD -KOEL - 2 DI - - 1
000015553RD ◆ SET Bearing Crankshaft Main STD - 2 DI - (Bimetal) - - 1
005553999R91 * SET BEARING Crankshaft Main 0.25mm - 4 CY - KOEL 1 - -
000022144RD ◆ SET Bearing Crankshaft 0.25mm U/S - 4 DI - (Bimetal) 1 - -
005554019R91 * SET Bearing Crankshaft Main 0.010-3 CY - KOEL - 1 -
000015524RD ◆ SET Bearing Crankshaft 0.25mm U/S - 3 DI - (Bimetal) - 1 1
005554027R91 * SET Bearing Crankshaft Main 0.25mm -2 CY - KOEL - - 1
000015918RD ◆ SET Bearing Crankshaft 0.25mm U/S - 2 DI - (Bimetal) - - 1
000022149RD * SET Bearing Crankshaft 0.38mm U/S - 4 DI - (Bimetal) 1 - -
000015529RD * SET Bearing Crankshaft 0.38mm U/S - 3 DI - (Bimetal) - 1 -
000015919RD * SET Bearing Crankshaft 0.38mm U/S - 2 DI - (Bimetal) - - 1
005554001R91 * SET Bearing Crankshaft Main 0.5mm -4 CY - KOEL 1 - -
000022145RD ◆ SET Bearing Crankshaft 0.5mm U/S - 4 DI - (Bimetal) 1 - -
005554021R91 * SET Bearing Crankshaft Main 0.020-3 CY - KOEL - 1 -
000015525RD ◆ SET Bearing Crankshaft 0.5mm U/S - 3 DI - (Bimetal) - 1 -
005554029R91 * SET Bearing Crankshaft Main 0.5mm -2 CY - KOEL - - 1
000015920RD ◆ SET Bearing Crankshaft 0.5mm U/S - 2 DI - (Bimetal) - - 1
005554003R91 * SET Bearing Crankshaft Main 0.76mm - 4 CY - KOEL 1 - -
000022150RD ◆ SET Bearing Crankshaft 0.76mm U/S - 4 DI - (Bimetal) 1 - -
005554023R91 * SET Bearing Crankshaft Main 0.76mm -3 CY - KOEL - 1 -
000015530RD ◆ SET Bearing Crankshaft 0.76mm U/S - 3 DI - (Bimetal) - 1 -
000015921RD * SET Bearing Crankshaft 0.76mm U/S - 2 DI - (Bimetal) - - 1

Connecting Rod Bearing for Heavy Duty


Crank Pin (Dia. 53.99 mm)
005554088R91 * SET Of Conrod Bearing Std - (585 DI/275TU/255 LS Yuvraj) A/R A/R A/R
005554089R91 ◆ SET Of Conrod Bearing - LS (Long Stroke) Engine 4 3 2
005554240R91 * SET Connecting Rod Bearing 0.25mm U/S A/R A/R A/R
-( 585 DI / 275 TU/ 255 LS Yuvraj)
005554241R91 * SET Connecting Rod Bearing 0.38mm U/S A/R A/R A/R
-( 585 DI / 275 TU/ 255 LS Yuvraj)
005554242R91 * SET Connecting Rod Bearing - 0.5mm U/S A/R A/R A/R
-( 585 DI / 275 TU/ 255 LS Yuvraj)
005554243R91 * SET Connecting Rod Bearing 0.76mm U/S A/R A/R A/R
-( 585 DI / 275 TU/ 255 LS Yuvraj)

Connecting Rod Bearing for Regular Duty


Crank Pin (Dia. 44.462 mm)
005553998R91 * SET Bearing Con Rod Std 4-CYLINDER - KOEL 1 - -
001231519R91 ◆ SET Bearing Con Rod Std - 4 DI - (BIMETAL) 1 - 1
005554018R91 * SET Bearing Con Rod Std - 3 CY - KOEL - 1 -

* Parts Not Illustrated / ◆ Alternate Part Number / U/S - Under Size

5
Engine

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554026R91 * SET Bearing Con Rod Std - 2 CY - KOEL - - 1
000015908RD ◆ SET Bearing Con Rod Std - 2 CY - (BIMETAL) - - 1
005554000R91 * SET Bearing Con Rod 0.25mm - 4 CY - KOEL 1 - -
001231520R91 ◆ SET Bearing Con Rod 0.25mm - 4 DI - (BIMETAL) 1 - -
001082408R91 ◆ SET Bearing Con Rod 0.25mm - 4 DI - (BIMETAL) 1 - -
005554020R91 * SET Bearing Con Rod Shel 0.25mm - 3 CY - KOEL - 1 -
000015533RD ◆ SET Bearing Conrod 0.25mm U/S - 3 DI - (BIMETAL) - 1 -
005554028R91 * SET Bearing Con Rod Shel 0.25mm - 2 CY - KOEL - - 1
001231521R91 * SET Bearing Con Rod 0.38mm U/S - 4 DI - (BIMETAL) 1 - -
001099287R91 ◆ SET Bearing Con Rod 0.38mm U/S - 4 DI - (BIMETAL) 1 - -
000015521RD * SET Bearing Con Rod 0.38mm U/S - 3 DI- (BIMETAL) - 1 -
005554002R91 * SET Bearing Con Rod Shel 0.5mm - 4CY - KOEL - - 1
001231522R91 ◆ SET Bearing Con Rod 0.5mm - 4 DI - (BIMETAL) 1 - -
001082410R91 ◆ SET Bearing Con Rod 0.5mm - 4 DI - (BIMETAL) 1 - -
005554022R91 * SET Bearing Con Rod Shel 0.5mm - 3 CY - KOEL - 1 -
000015532RD ◆ SET Bearing Con Rod 0.5mm U/S - 3 DI- (BIMETAL) - 1 -
005554030R91 * SET Bearing Con Rod Shel 0.5mm - 2 CY - KOEL - - 1
005554004R91 * SET Bearing Con Rod Shel 0.76mm - 4 CY - KOEL 1 - -
001231523R91 ◆ SET Bearing Con Rod 0.76mm - 4 DI - (BIMETAL) - 1 -

* Parts Not Illustrated / ◆ Alternate Part Number / U/S - Under Size

6
Valve Housing Cover without PCV System
3

5 6 4
10

8
9
7
10
8 1

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005557148R91 1 COVER Cpte. Valve Housing (4DI) (Without PCV) 1 - - A/84/2/32
005556203R91 1 COVER Cpte. Valve Housing (3DI) (Without PCV) - 1 -
005551182R93 1 COVER Cpte. Valve Housing (2DI) (Without PCV) - - 1
005557179R1 2 GASKET Valve Housing (4DI) (Victor) 1 - -
005550502R1 2 GASKET Valve Housing Cover (3DI) - 1 -
005554163R1 ◆
005558410R1 2 GASKET Valve Housing (2DI) - - 1 A/84/F02/32
005556202R91 3 SUB Assembly Breather Cap Comprising of 1 1 1
005553100R92 4 CAP Oil Filler (Breather Cylinder Head) 1 1 1
006002611F1 5 TUBE Oil Emanation 1 1 1 A/169/F07/37
005552915R91 6 CLIP Hose Worm Type (or 1082 169 R92) 1 1 1
005553101R2 7 SEAL Oil Filler Cap 2 2 2
001121233R1 8 STIFFENER Valve Housing Cover 2 2 2
001121234R2 9 WASHER Rubber 2 2 2 A/190/F08/45
001121234R1 * WASHER 4 4 4
000022055RD 10 NUT Valve Housing Cover 2 2 2
005553103R1 * CLAMP 1 1 1
006004511B1 * CLIP for Blow by Breather Pipe 1 1 1 E/91/F07/46

* Parts Not Illustrated / ◆ Alternate Part Number

7
Valve Housing Cover with PCV System

9
2 3

5 4
7

5
12 5
1

Note : For Common parts refer page NO. 11

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006002592A91 * PCV Servicing Kit 4 DI Comprising of 1 - - E/84/F05/07
006002593A91 * PCV Servicing Kit 3 DI Comprising of - 1 -
006002497A1 1 HOSE Intake-4DI (Valve Housing Cover to PCV) 1 - -
006002458A1 1 HOSE Intake-3DI (Valve Housing Cover to PCV) - 1 -
006002416A91 2 PCV Unit 1 1 -
006002288A91 3 BRACKET PCV 1 1 -
006002498A91 4 HOSE Outlet Crimped - 4DI (PCV to Aircleaner) 1 - -
006002459A91 4 HOSE Outlet Crimped - 3DI (PCV to Aircleaner) - 1 -
005552915A91 5 CLIP 4 4 -
006002128R91 * AIR CLEANER 1 1 -
006002312A91 * PRE CLEANER New Sarpanch 1 1 -
006002314A91 7 VALVE Housing Cover - 4DI (With PCV System) 1 - -
006002313A91 7 VALVE Housing Cover - 3DI (With PCV System) - 1 -
000020628E05 8 O’ RING Valve Housing Cover Cap 1 1 -
000020629E05 9 CAP - Valve Housing Cover 1 1 -

* Parts Not Illustrated

8
Exhaust System (Updraft)

11 12

10
5 4
6
3

78 2
2

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000704165R2 1 GASKET Exhaust Manifold 2 2 2
006000318B1 1 GASKET Exhaust Manifold - 595DI Turbo 2 - -
001127058R93 * MANIFOLD Exhaust W/Stub Pipe Assy. 4 DI 1 - -
006000216B91 * MANIFOLD Exhaust W/Stub Pipe Assy.-3 DI Sarpanch/NBP/NST - 1 -
005550785R92 * MANIFOLD Exhaust W/Stub Pipe Assy. BP - 1 - U/41/F09/40
005550786R92 * MANIFOLD Exhaust W/stub pipe assy 2 DI - - 1
006000313B1 2 MANIFOLD Exhaust - 595 DI Turbo 1 - -
003042719R1 2 MANIFOLD Exhaust 1 - -
005550113R2 2 MANIFOLD Exhaust 3 DI BP - 1 - U/41/F09/40
000704613R1 3 GASKET Exhaust Pipe 1 1 -
005550272R1 3 GASKET Exhaust Pipe - 2 DI - - 1
001231400R13 4 PIPE Cpte. Exhaust (All 4 DI & Only 3 DI BP) 1 1 - U/41/F09/40
006000315B2 4 PIPE Exhaust - 595DI Turbo 1 - - A/169/F07/37
005550269R92 4 PIPE Cpte. Exhaust - - 1
000179840 5 BOLT Exhaust Pipe Mounting 4 4 4
000179840 7 BOLT Exhaust Manifold 4 - -
000179816 7 BOLT Exhaust Manifold - 4 -
00030020R1 7 BOLT Exhaust Manifold - - 4
001233893R1 8 WASHER Plain Exhaust Manifold 4 4 4
006001900B91 9 SILENCER - 595DI Turbo 1 - -
008000131B91 9 SILENCER - All NST except 595DI Turbo 1 1 1

* Parts Not Illustrated

9
Exhaust System (Updraft)

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005556243R92 9 SILENCER Cpte. (W/Bend outlet) 1 1 1
Powder Coated (Walker) (Yuvraj / BP/ Sarpanch)
006002813A1 ◆ SILENCER Ceramic Coated (BP / BIC / Yuvraj) 1 1 1 A/129/F05/15
000020643SH 10 SHEILD Heat - 3 DI BP - 1 -
006000199B11 10 SHEILD Heat 3 DI Sarpanch - 1 -
000179816 11 BOLT Heat Shield Mounting - 1 -
000120393 12 WASHER Plain Heat Shield Mounting - 1 -
001233078R91 * COVER Exhaust Silencer 1 1 1

* Parts Not Illustrated / ◆ Alternate Part Number

10
Air Intake System

1 3
2

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022177RD 1 MANIFOLD Air Intake - 4DI 1 - -
000015672RD 1 MANIFOLD Air Intake - 3DI - 1 -
000015683RD 1 MANIFOLD Intake - 2 DI - - 1
000022061RD 2 BOLT Intake Manifold Mounting 9 6 5
005557005R1 * STUD - Intake Manifold - 1 - A/85/F02/33
000934309R1 3 WASHER Spring Manifold Mounting 9 9 5
006001381B1 4 GASKET Intake Manifold - 595DI Turbo 1 - -
000022023RD 4 GASKET Intake Manifold 1 - - A/183/F08/29
000015448RD 4 GASKET Intake Manifold - 3 DI - 1 -
000015417 RD 4 GASKET Intake Manifold - 2 DI - - 1

* Parts Not Illustrated

11
Air Intake System

19
2

20
16
17 15 11
9 21
13
10 18
14 12
22
3

4 23

5
26 25 24
6

7 27
30 28 29
1

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005556008R92 1 TWIN Air Cleaner Assy.- 255 Yuvraj/ All 3 DI 1 1 1
Except NST / 4 DI BP & Sarpanch (Without PCV System)
006002128R91 1 TWIN Air Cleaner Assy.- All NST Except 595 & 4 DI NBP 1 1 -
(With PCV System) Comprising of
005554585R91 2 BODY Cpte. Air Cleaner 1 1 1
005554977R91 ◆
005555890R91 3 PAPER Element 1 1 1
005552723R91 4 SECONDARY Wire Mesh 1 1 1
005555341R1 5 SEALING Ring Air Cleaner 2 2 2
005552127R2 * RING Rubber V Grrove 1 1 1
001231237R91 6 CLAMP Cpte. Air Cleaner 1 1 1
001121205R91 7 PRIMARY Wire Mesh 1 1 1
005554980R91 ◆
001121206R91 8 BOWL Cpte. Air Cleaner 1 1 1
005554583R91 9 BRACKET Clamp Mounting 1 1 1
005554584R1 10 BEADING Rubber - Large 2 2 2
005554592R1 11 BEADING Rubber - Small 2 2 2
000179843 12 BOLT 2 2 2
001082012R2 13 WASHER 2 2 2
005554647R1 15 BOLT Bracket Air Cleaner Mounting 2 - -
001231899R1 15 BOLT Bracket Air Cleaner Mounting - 2 -

* Parts Not Illustrated / ◆ Alternate Part Number

12
Air Intake System

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001127933r1 16 WASHER Lock Air Cleaner Mounting 2 2 2
001233893R1 17 WASHER Spring Air Cleaner Mounting 2 2 2
001099980R94 18 PRECLEANER Cpte. Metallic 1 1 1
001233281R91 ◆
001099986R11 19 TOP Cover 1 1 1
001233076R1 20 RUBBER Ring Top 1 1 1
001099988R2 21 DUST Collector 1 1 1
001233077R1 22 RUBBER Ring Bottom 1 1 1
005550403R11 23 BOTTOM Disc 1 1 1
006000329R91 18 PRECLEANER Ctpe.All BP/Sarpanch/Yuvraj & 3DI NBP 1 1 1
(Without PCV System)
006002114B91 18 PRECLEANER Cpte. PAI - 4 DI NBP (With PCV System) 1 - -
006002312A91 18 PRECLEANER Cpte. CONAL - All NST Except 595DI 1 1 - A/186/F08/35
(With PCV System)
008000080B91 18 PRECLEANER Cpte. All NST Except 595DI 1 1 -
(Without PCV System)
006002124B91 18 PRECLEANER Cpte. (BP/BIC Models) (With PCV System) 1 1 1
006000329R91 18 PRECLEANER Cpte. (NBP Models) (Without PCV System) 1 1 -
001121249R92 24 BRACE Cpte. Air Cleaner 1 - -
005550042R92 24 BRACE Cpte. Air Cleaner - 1 1
005552901R1 25 BOLT Brace Mounting 2 2 2
000022273RD 26 WASHER Brace Mounting 2 2 2
005555174R1 27 HOSE Air Intake 1 1 1
006000060B1 28 SPRING Air Intake Hose 1 1 1 A/100/F03/20
005555559R91 29 CLIP Hose (Manifold End) 1 1 1
005555585R91 30 CLIP Hose (Air Cleaner End) 1 1 1

◆ Alternate Part Number

13
Air Intake System - 595 DI Turbo

9
4
1 10

5
2 7
6

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001512 B91 1 AIR CLEANER Dry Type Comprising of 1 - -
006000489 F1 2 COVER 1 - -
006000455 F1 3 PRIMARY Air Filter 1 - -
006000456 F1 4 SAFETY Air Element 1 - -
006000491 F1 5 LATCH Assy. (Cover to Body) 3 - -
006000490 F1 6 DUST Unloader 1 - -
006000492 F1 7 CLIP Dust Unloader 1 - -
‡ * AIR CLEANER Body 1 - -
007600652 B91 8 AIR CLEANER Bracket 1 - -
000061197 M01 9 WING Nut 1 - -
008000080 B91 10 PRECLEANER Cpte. - 595DI Turbo 1 - -

* Parts Not Illustrated / ‡ Not Serviceable Separately

14
Air Intake System - 595 DI Turbo

4
8
10
7
6 12

11

3 5
9

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
007600696 B91 1 BRACKET Precleaner 1 - -
006001591 B1 2 HOSE Precleader 1 - -
007600648 B91 3 BRACKET for Air Cleaner Mounting 1 - -
006000750 B91 4 HOSE Assy. Air Intake Comprising of 1 - -
‡ 5 HOSE Front 1 - -
‡ 6 PIPE Metal 1 - -
‡ 7 HOSE Rear 1 - -
006001231 B1 8 CLIPS 2 - -
006001209 B1 9 CLIP Hose Air Cleaner Dia. 76 mm 1 - -
006001232 B1 10 CLIP Hose Air Cleaner Dia. 57 mm 1 - -
006001144 B1 11 SPRING Hose Front 1 - -
006001145 B1 12 SPRING Hose Rear 1 - -
007601553 B1 * LOCK Plate Air Cleaner Bracket 2 - -

* Parts Not Illustrated / ‡ Not Serviceable Separately

15
Cylinder Head Assembly

15
16 17
23
18 22
19 18
21
20 4

5 6
1

24

9 9
10 10
11 FOR 3 Cyl.
11 28
12 12

13 14

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022126RD * HEAD Cylinder Cpte with Valves 1 - -
for 475DI, 575DI, 575DI Rotary & 595 DI (BS - III)
000022125RD * HEAD Cylinder Cpte with Valves - 4 DI (BS - II) 1 - -
000015517RD * HEAD Cylinder Cpte with Valves - 1 -
for 265DI, 275DI & 275DI TU (BS - III)
000015515RD * HEAD Cylinder Cpte with Valves - 3 DI (BS - II) - 1 -
006009525B91 * HEAD Cylinder Cpte with Valves - 255 DI Yuvraj LS - - - E/99/F09/05 - A/137/F05/31
(BS - II) & (BS - III)
000015510RD * HEAD Cylinder Cpte with Valves - 2 DI Old 225/255 Reg - - 1
(BS - II)Comprising of
000022202E13 * HEAD Cylinder Cpte w/o Valves 1 - -
for 475DI, 575DI, 575DI Rotary & 595 DI (BS - III)
000022040RD * HEAD Cylinder Cpte w/o Valves - 4 DI 1 - -
005556530R91 * HEAD Cylinder Cpte w/o Valves - 1 -
265DI, 275DI & 275DI TU (BS - III)
005556530R91 * HEAD Cylinder Cpte w/o Valves - 275DI LS (BS-II) - 1 -
000015449RD * HEAD Cylinder Cpte w/o Valves - 3 DI - 1 -
000015474RD * HEAD Cylinder Cpte w/o Valves - 2 DI Old 225/255 Reg - - 1
000015496RD * HEAD Cylinder Cpte w/o Valves - 255 Yuvraj - - 1 E/99/F09/05
Comprising of (BS-II & BS-III)
‡ 1 HEAD Cylinder 1 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

16
Cylinder Head Assembly

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000172558 2 PLUG Expansion 1-1/4” 6 4 3
000172578 3 PLUG Expansion 1-3/4” 1 1 1
000022265RD 4 GUIDE Valve 8 6 4
005551140R1 4 GUIDE Valve (Fully Finished) Stem 8 6 4
000022087RD 5 RING Valve Seat Intake 4 3 2 E/82/F05/02
006000362R1 ◆
000022086RD 6 RING Valve Seat Exhaust 4 3 2 E/82/F05/02
006000363R1 ◆
005553706R1 7 STUD Injection Nozzle Holder 4 3 2
000022052RD 8 STUD Rocker Shaft End Bracket 2 2 2
005557681R1 9 LOCK Valve Spring Retainer 16 12 8
000022007RD 10 CUP Retainer Valve Spring 8 6 4
005557570R1 11 SPRING Valve 8 6 4
000022008RD 12 WASHER Cup Retainer Valve Spring 8 6 4
005555185R91 * SET Valve Engine(Intake/Exhaust) 4 3 2
Comprising of One Valve Each
005557659R1 13 VALVE Intake - (Shriram) 4 3 2 A/84/F02/32
005557661R1 ◆ VALVE Intake - (EVL)
005557660R1 14 VALVE Exhaust - Shriram) 4 3 2 A/84/F02/32
005557662R1 ◆ VALVE Exhaust - (EVL)
006001620B1 14 VALVE Exhaust 595DI Turbo 4 - -
005550349R91 15 SEAL Valve Stem 8 6 4
005554989R1 16 BOLT Cylinder Head Long 1 1 1
005554988R1 17 BOLT Cylinder Head Short 15 12 8
001082185R2 18 WASHER Cylinder Head Bolt 16 13 9
005551425R2 19 SENSOR Unit Water Temperature 1 1 1
005551426R2 ◆
005550766R2 20 WASHER Temp Gauge Insert 1 1 1
000022171RD 21 CLAMP Nozzle Holder 4 3 2
000022056RD 22 WASHER Conical Nozzle Holder 4 3 2
000022055RD 23 NUT Nozzle Holder Clamp 4 3 2
000022039RD 24 GASKET Cylinder Head 1 - -
005554163R1 24 GASKET Cylinder Head - 1 -
005551066R1 24 GASKET Cylinder Head - - 1
000022289RD * PLUG Water Jet 4 3 2

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

17
Valve Train

16

21 15
13
25 18
20 19
21 12
17

11
24 23 8

14 22
15 17
10
7

4 5
23

6
26 25
27 27
2 3
28 28
1 29 29

31 32

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
003064085R3 1 GEAR Camshaft 1 1 1
000026058D 2 SCREW Camshaft Thrust Plate 2 2 2
001082012R2 3 WASHER Spring Thrust Plate 2 2 2
006000372R1 4 PLATE Camshaft Thrust 1 1 1 A/101/F03/21
000218217 5 KEY Woodruff Camshaft Gear 1 1 1
000022104RD 6 CAMSHAFT ( All 4 DI) 1 - -
005555078R2 6 CAMSHAFT (All 3 DI Except 275 Long Stroke) - 1 -
005557320R1 6 CAMSHAFT ( 275 DI Long Stroke) - 1 -
005557310R1 6 CAMSHAFT ( 255 Yuvraj) - - 1
000015485RD 6 CAMSHAFT (225/255 DI U/S) (2 DI) - - 1
000022019RD 7 TAPPET Valve 8 6 4
000022020RD 8 ROD Push Valve All Except 475 DI, 265 DI / 255DI 8 6 4
LS Yuvraj (Used for 475 BS - III & 265 BS - III)
005550190R1 8 ROD Valve Push Short Stroke - 475 DI / 365 DI 8 6 -
006001225B91 9 ROCKER Arm & Valve Lever Shaft Assly (Casting) 1 - - A/137/F05/31
005553392R91 9 ROCKER Arm & Valve Lever Shaft Assly (Bush Type)-Forging 1 - -
006001224B91 9 ROCKER Arm & Valve Lever Shaft Assly (Casting) - 1 - A/137/F05/31
005553503R91 9 ROCKER Arm & Valve Lever Shaft Assly - 3 DI - 1 -
006001510R91 9 ROCKER Arm & Valve Lever Shaft Assly (Casting) - - 1 A/137/F05/31
005558617R91 9 ROCKER Arm & Valve Lever Shaft Assly - 2 DI - - 1
Comprising of

18
Valve Train

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022034RD 10 CIRCLIP Retainer Valve Lever Shaft 2 2 2
000022033RD 11 WASHER Spring Valve Lever Shaft 6 4 2
003108732R1 12 SCREW Adjusting Rocker Arm 8 6 4
000133093R1 13 NUT Rocker Arm Adjusting Screw 8 6 4
006001226B1 14 ARM Rocker (Casting) 8 6 4 A/137/F05/31
005553394R91 14 ARM Rocker Cpte with Bush Comprising of 8 6 4
005553393R1 15 ARM Rocker 8 6 4
005557842R1 16 BUSH Rocker Arm with Oil Retention Slot 8 6 4
000022011RD 17 BRACKET Valve Lever Shaft-Front/Rear 2 2 2
000022055RD 18 NUT 2 2 2
000022079RD 19 WASHER Spring M10 2 2 1
005554816R91 20 SHAFT Valve Lever With Plug 1 - -
005553574R2 20 SHAFT Valve Lever With Plug (Casting) 1 - - A/137/F05/31
005554833R91 20 SHAFT Valve Lever With Plug - 1 -
005553391R2 20 SHAFT Valve Lever With Plug (Casting) - 1 - A/137/F05/31
005554834R91 20 SHAFT Valve Lever With Plug - - 1
005553575R2 20 SHAFT Valve Lever With Plug (Casting) - - 1 A/137/F05/31
000172528 21 PLUG Expansion 2 2 1
000022035RD 22 SPRING Valve Lever Shaft 2 1 1
000022036RD 23 SPACER Valve Lever Shaft 2 1 1
000022010RD 24 BRACKET Valve Lever Shaft-Center W/ Pin 1 1 1
000265923R1 25 PIN Spring 1 1 1
005557681R1 26 LOCK Valve Spring (Multrigroove) 16 12 8
005557631R1 27 CUP Retainer Valve Spring (Upper) 8 6 4
005557570R1 28 SPRING Valve 8 6 4
000022008RD 29 WASHER Cup Retainer Valve Spring 8 6 4
006001620B1 32 VALVE Exhaust - 595 DI Turbo 4 - -
005555185R91 30 SET Valve Engine (Intake / Exhaust) Comprising of A/R A/R A/R
005557661R1 31 VALVE Intake, Multrigroove Valve (Rane) 4 3 2
005557659R1 ◆ VALVE Intake, Multrigroove Valve (Shriram) 4 3 2
005557662R1 32 VALVE Exhaust , Multrigroove Valve (Rane) 4 3 2
005557660R1 ◆ VALVE Exhaust, Multrigroove Valve (Shriram) 4 3 2

◆ Alternate Part Number

19
Crankcase Front Cover
3
9
10
7

13
3 13 15
11
12
2
5
4
1
3 6
21
8 3 22

16 20

18 19 17

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006003387A1 1 COVER Injection Pump Gear-595DI Turbo Bigger Opening 1 - - A/137/F05/31
006001895B11 1 COVER Injection Pump Gear-595DI Turbo Smaller Opening 1 - - A/100/F03/20
005555948R1 1 COVER Injection Pump Gear - Bigger Opening 1 1 1 A/134/F05/23
006000256R1 1 COVER Injection Pump Gear - Smaller Opening 1 1 1 A/100/F03/20
005555361R1 2 BOLT (V Grade) 4 4 4
001082011R2 3 WASHER 4 4 4
005554390R1 4 GASKET F.I.P Gear Cover (For 005555948R1Cover) 1 1 1 A/134/F05/23
006000370R1 4 GASKET F.I.P Gear Cover (For 006000256R1Cover) 1 1 1 A/100/F03/20
006003386A1 5 COVER Front Crankcase-595DI Turbo Bigger Opening A/137/F05/31
005554388R1 5 COVER Front Crankcase - Bigger Opening 1 1 1 A/134/F05/23
006002344B1 5 COVER Front Crankcase-595 Turbo-Smaller Opening
006001260R1 5 COVER Front Crankcase - Smaller Opening 1 1 1 A/100/F03/20
006002829A1 6 (OIL Seal Crankcase Cover front-Fenner-PTFE 1 1 1
005556721R91 ◆ -CR Seal
005555358R1 7 BOLT 4 4 4
000706732R1 8 BOLT 4 4 4
005555359R1 9 BOLT (V Grade) 6 6 6
000102634 10 NUT 4 4 4
000181434 11 BOLT Shaft Idler Gear Mounting 1 1 1
000703853R41 12 SHAFT Cpte. Idler Gear with roll pin 1 1 1
Comprising of

◆ Alternate Part Number

20
Crankcase Front Cover

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000703853R4 13 SHAFT Idler Gear 1 1 1
001232850R1 14 PIN Roll 1 1 1
006001353B91 15 GEAR Idler - 595DI Turbo 1 - -
000703852R1 15 GEAR Idler 1 1 1
005555211R1 16 GASKET Crankcase Front Cover 1 1 1
000022088RD 17 PLATE Front Crankcase 1 1 1
000179816 18 BOLT Front Plate Mounting 1 1 1
000703636R1 19 WASHER Tap Front Plate Mounting 1 1 1
003047230R1 20 SCREW Crancase Front Plate 1 1 1
005555212R1 21 GASKET Crankcase Front Plate 1 1 1
000703851R1 22 GASKET Hydraulic Pump Opening Cover 1 1 1
000015735RD * COVER Crankcase Top Plate - - 1
000015738RD * GASKET Crankcase Cover Top - - 1
005555361R1 * BOLT Front Plate Mounting 1 1 1
000179795 * BOLT Front Plate 1 1 1
001082010R2 * WASHER Spring Lock 1 1 1
001082011R1 * WASHER Spring Lock 14 14 14
001121799R1 * WASHER Plain 1 1 1
000708114R3 * CABLE Clip 1 1 1
008000068B1 * PANEL Heat Shield - 3DI NST/4DI NST 1 1 -

Parts Used When Hydraulic Pump Not Used


000703850R2 * PLATE Hydraulic Pump Opening Cover 1 1 1
000179822 * BOLT Hydraulic Pump Plate Mounting 4 4 4
000102634 * NUT Hydraulic Pump Plate Mounting 4 4 4
001082011R2 * WASHER Spring Hydraulic Pump Plate Mounting 4 4 4

* Parts Not Illustrated

21
Crankcase with Oil Pan

32 19 20 21 22 23
31
18 8

12
11
10 24
14
13
16
1 15
17
6
7
9 3

25
5 2
4

26

28
27 29
30
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001594B91 * CRANKCASE Cpte. -595DI Turbo (BS-II & BS-III) 1 - -
005552979R91 * CRANKCASE Cpte. - 475 BSIII & 575/585 DI (BS-II & BS-III) 1 - -
005553973R11 * CRANKCASE Cpte. - 365DI (BS-II) - 1 -
005553061R11 * CRANKCASE Cpte. - (475DI) (BS-II) 1 - -
005552981R91 * CRANKCASE Cpte. (B 275DI TU & B 275DI/365) - 1 -
006005972B91 * CRANKCASE Cpte. (275DI / 265DI)- BS III - 1 - A/206/F09/45
005552983R91 * CRANKCASE Cpte. (265DI) (BS-II) - 1 -
005557843R91 * CRANKCASE Cpte. (255DI Yuvraj) (BS-II & BS-III) - - 1
005552985R91 * CRANKCASE Cpte. (225/255 Up speed) (BS-II) - - 1
‡ 1 CRANKCASE Casting Deck 1 - -
‡ 2 CAP Bearing Crankshaft Front 4 3 -
‡ 3 CAP Bearing Crankshaft Rear 1 1 -
003061211R1 4 BOLT Main Bearing Cap 10 8 -
003061325R1 5 WASHER Main Bearing Cap Bolt 10 8 -
000022174RD 6 BUSH Camshaft Front KOEL 1 1 -
005551153R1 ◆ BUSH Camshaft Centre Menon - - -
005554460R1 ◆ BUSH Camshaft Centre Bimetal - - -
000022018RD 7 BUSH Camshaft Centre KOEL 1 1 1
005554461R1 ◆ BUSH Camshaft Centre Menon - - -
005551152R1 ◆ BUSH Camshaft Centre Bimetal - - -
001231247R1 8 BUSH Camshaft Rear KOEL 1 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

22
Crankcase with Oil Pan

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554462R1 ◆ BUSH Camshaft Rear Menon
000703829R1 ◆ BUSH Camshaft Rear
000141244 9 PIN Dowel Crankcase Front 2 2 2
000703832R1 10 STUD Water Pump Mounting 4 4 4
005557815R91 11 TUBE Dipstick & Adaptor 9.4 Ltr. sump 1
006001697R92 11 TUBE Dipstick & Adaptor 1 1 E/78/F05/02-A/167/F07/27
005557836R91 11 TUBE Dipstick & Adaptor Consists of 1 1 1
006005662B1 * DIPSTICK MDI Engine Lub Oil (Except 595DI) 1 1 - A/167/F07/27
005557704R1 * TUBE Dipstick 1 1 1
005556131R1 ◆ TUBE Dipstick 1 1 1
005557705R1 * ADAPTOR 1 1 1
000141223 12 PIN Dowel Rear Oil Seal Retainer 2 2 2
005551963R1 13 PIN Dowel Crankcase Rear 2 2 2
000103883 14 PLUG Headless Pipe Slotted 3 3 3
000020988R1 15 PLUG Water Drain 1 1 1
005550224R1 16 STUD Starter Motor Mounting 1 1 1
000444691 17 PLUG Headless Pipe Slotted 2 2 2
000103884 ◆
006001697R91 18 OIL Level Gauge Assy - 3DI 5.4 Ltr. Sump - 1 - E/78/F05/02
005557815R91 18 OIL Level Gauge Assy - 595DI Turbo 9.5 Ltr. Sump 1 - -
005557619R91 18 OIL Level Gauge Assy - 7.7 Ltr. Sump 1 1 -
005558401R91 18 OIL Level Gauge Assy - 5.4 Ltr. Sump 1 1 -
005557702R92 18 OIL Level Gauge Assy - 255 Yuvraj 4.5 Ltr. A/167/F07/27
Comprising of
006005661B1 * DIPSTICK MDI Engine Lub Oil - - 1 A/167/F07/27
005557703R1 * O’ RING For Dipstick (Except 595 DI) 1 1 1 A/167/F07/27
005550183R1 19 PIN Dowel Cylinder Head Mounting 2 2 2
0000172578 20 PLUG Expansion Crankcase Rear 1 1 1
000708907R1 21 GASKET Retainer Rear Oil Seal 1 1 1
001231551R11 * RETAINER Crankshaft Rear Oil Seal Comprising of 1 1 1
001231551R1 22 RETAINER 1 1 1
006002830A1 23 SEAL Oil Crankshaft Rear PTFE ( Fenner ) 1 1 1
006001625R91 ◆ SEAL Oil Crankshaft Rear CR Seals
000706732R1 24 BOLT Retainer Mounting 7 7 7
005557831R1 25 GASKET Crankcase Oil pan 1 - - A/84/F02/32
005557832R1 25 GASKET Crankcase Oil pan - 1 - E/56/F02/05
000015498RD 25 GASKET Crankcase Oil pan 2DI model - - 1
005557814R91 26 PAN Oil Crancase Cpte. - 7.7 Ltr. 1 - - E/82/F05/02
005555343R11 ◆
005555342R2 26 PAN Oil Crancase Cpte. - 5.4 Ltr. - 1 - E/78/F04/03
000015769RD 26 PAN Oil Crancase Cpte. - 2DI - - 1
005558051R91 26 PAN Oil Crancase Cpte. - 9.5 Ltr. 1 - -
005555361R1 27 BOLT Crancase Oil Pan Mounting (V Grade) 14 12 8
001082011R2 28 WASHER Spring Crankcase Oil Pan 14 12 8

* Parts Not Illustrated / ◆ Alternate Part Number

23
Crankcase with Oil Pan

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001081618R1 29 GASKET Oil Pan Drain Plug 1 1 1
001099900R2 30 PLUG Drain Magnetic 1 1 1 A/117/F04/21
00022208RD 31 ADAPTOR Lube Oil Pipe 1 1 1
005550174R1 32 T JOINT Oil Pressure & F.I.P - All 3DI BS - III Model 1 1 - DELETED
& 4DI Model (Not Required For New Type of Self
Lubricating F.I.P)
006003180B92 33 PIPE Crankcase to FIP (BS-III) 1 1 1

◆ Alternate Part Number

24
Turbo System - 595 DI Turbo
20
19 21
17 3
7
16
15
6
11
12 2 7
18
8
10

9
13
4

14

24
23
25
22
21

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006000316B91 1 TURBOCHARGER Assembly (Tata Holset) 1 - -
006000317B1 2 GASKET Metal - Exhaust Manifold & Turbo Charger 1 - -
000020306E05 3 BOLT Flanged 4 - -
006000313B1 4 MANIFOLD Exhaust 1 - -
006000318B1 5 GASKET Exhaust Manifold & Cylinder Head 2 - -
006000314B1 6 HOSE Turbo Charger To Air Intake Pipe 1 - -
006001210B1 7 CLIP Hose Turbo Charger To Pipe Dia 46 mm 2 - -
006000741B11 8 PIPE Air Intake Manifold Turbo Charger 1 - -
006001347B1 9 RUBBER Pad 1 - -
006001165B1 10 CLAMP Turbo Charger Pipe 1 - -
000179800 * BOLT 1 - -
001082011R2 * SPECIAL Lock Lever 1 - -
000120375 * NUT 1 - -
000020307E05 11 BOLT 2 - -
006001232B1 12 CLIP Hose, Dia 57 mm 1 - -
006000747B1 13 HOSE Pipe To Intake Manifold 1 - -
006001209B1 14 CLIP Hose Air Intake Dia 74 mm 1 - -
006000745B1 15 BRACKET Support Stub Pipe 1 - -
006000315B1 16 STUB Pipe Exhaust Turbo Charger Outlet 1 - -
006000319B1 17 GASKET Metal - Exhaust Pipe & Turbo Charger 1 - -
000020309E05 18 BOLT Flanged 3 - -

* Parts Not Illustrated

25
Turbo System - 595 DI Turbo

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006000320B91 19 PIPE Cpte Lub. Oil Inlet (Tata Holset) 1 - -
006001299B1 20 BOLT Banjo (Turbo End) 1 - -
001081724R2 21 WASHER Copper 4 - -
001081723R1 22 BOLT Banjo (Crankcase End) 1 - -
006000321B91 23 HOSE Cpte Lube Oil Outlet 1 - -
005552904R1 24 ADAPTOR Reservoir Suction Port 1 - -
660666570H1 24 BANJO Bolt 1 - -
005552905R1 25 WASHER Copper 2 - -
006000744B1 * GASKET, Lube Oil Outlet 1 - -
006001306E05 * BOLT Flanged Hexagainal Head 2 - -
005550174R1 * TEE Joint Oil Pressure & FIP 1 - -
000179817 * BOLT 1 - -
000022079RD * WASHER Plain 1 - -
005555988R1 * WASHER Spring Lock 1 - -
007700169B1 * METER Service 1 - -
000022208RD * ADAPTOR Lub Oil Inlet Hose 1 - -
001081723R1 * BOLT Banjo (Crankcase End) 1 - -
001081724R2 * WASHER Copper 2 - -
006001164B1 * U-BOLT 1 - -
006001146B11 * BRACKET Support Pipe Air Intake 1 - -

* Parts Not Illustrated

26
Crankshaft Assembly
6
7

8
4
6
3
1 2
13a

10a 12

12
13b

10b
11

17
9

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006000260B1 1* BOLT Crankshaft pulley - 255 LS YUVRAJ / 275 DI 1 1 1 A/115/F04/17
TU & LS / 585 DI
000022073RD 1 NUT Crankshaft 1 1 1
006000259B1 * SPACER Crankshaft 255/275 DI TU/585 DI 1 1 1 A/115/F04/17
000022075RD 2 WASHER Crankshaft Nut 1 1 1
006004821B1 3 PULLEY Fan Drive - Smaller Dia Pulley 1 - - E/79/F04/10
(For 475 DI & 575 Rotary BS - III) H/03/F07/36
005554719R91 3 PULLEY Fan Drive - All 4 DI Except 475 DI 1 - -
006003752B1 3 MAIN Drive Pulley - 275 (BS - III) Small - 1 1
006003266A1 3 PULLEY Fan Drive (Cast Iron)
- 265 DI (BS - II) & 265 (BS - III), 275 DI TU (BS - II) - 1 - A/134/F05/23
006000172R91 ◆ PULLEY Fan Drive Sheet Metal 3 DI - 1 -
005555053R1 3 PULLEY Fan Drive - 255 DI LS Yuvraj - - 1
000703865R1 4 PINION Crankshaft 1 1 1
005554061R11 5 CRANKSHAFT Cpte. (585/595 DI) W/Pilot BEARING 1 - - A/206/F09/45
000022121RD 5 CRANKSHAFT Cpte. (575 DI) with Pilot Bearing BSII 1 - - A/206/F09/45
(Same used for 575 DI & 475 DI BS - III)
005553039R11 5 CRANKSHAFT Cpte. (475 DI) with Pilot Bearing - BSII 1 - - A/206/F09/45
005553972R11 5 CRANKSHAFT 365 DI with Dowel/ Pilot Bearing - 1 -
000021441E07 5 CRANKSHAFT 275DI TU with Pilot Bearing - 1 -
005550199R91 5 CRANKSHAFT 265DI with Bearing/Dowel Pin/Woodruf Key - 1 -

* Parts Not Illustrated / ◆ Alternate Part Number

27
Crankshaft Assembly

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005557790R91 5 CRANKSHAFT 255DI Yuvraj with Bearing/Dowel Pin/Woodruf Key - - 1
000015601RD 5 CRANKSHAFT 225DI with Bearing/Dowel Pin/ Woodruf Key - - 1
005557049R11 5 CRANKSHAFT Cpte. (585 & 595 DI) Without Bearing 1 - -
005557050R11 5 CRANKSHAFT Cpte. (575 DI) Without Bearing & 475 BS-III 1 - -
005557051R11 5 CRANKSHAFT Cpte. (475 DI) without Bearing 1 - -
005557052R11 5 CRANKSHAFT 365 DI Without Bearing - 1 -
006000038R11 5 CRANKSHAFT 275DI LS Without Bearing - 1 -
005557054R11 5 CRANKSHAFT 275DI TU Without Bearing - 1 -
005557053R11 5 CRANKSHAFT Cpte. (275 DI Reg ) Without Bearing & 265 DI BS-III - 1 -
005550294R91 5 CRANKSHAFT Cpte. (B 275 IDI Engine ) 1 - -
005557788R11 5 CRANKSHAFT 255DI LS (Yuvraj) Without Bearing - - 1
000024550D 6 PIN Dowel 2 2 2
001082183R91 7 BEARING Clutch Pilot 1 1 1
0000218211 8 KEY Woodruff 2 2 2
006003690H91 9 FLYWHEEL Assy. - 575DI Rotary (BS - III)
/ 475 DI / 595 DI Non CRPTO (BS - III) 1 - -
005556539R91 9 FLYWHEEL Assy. - 275DI LS (BS - II) - 1 -
006003694H91 9 FLYWHEEL Assy. - 595DI Turbo Non CRPTO (BS - II) 1 - -
006003696H91 9 FLYWHEEL Assy. - 595DI Turbo RCRPTO (BS - III) 1 - -
006002147B91 9 FLYWHEEL Assy. - 595DI Turbo - RCRPTO (BS - II) 1 - -
006001230B11 9 FLYWHEEL Assy. - 595DI Turbo - Non CRPTO (BS - II) 1 - -
006000331R11 9 FLYWHEEL Assy. - 585DI (BS - II) 1 - - A/104/F03/33
006003690H91 9 FLYWHEEL Assy. (Non CRPTO) (BS - III) All 475 / 575 1 - -
006003692H91 9 FLYWHEEL Assy. - (CRPTO) (BS - III) All 475/575/575 DI Rotary 1 - -
006000330R11 9 FLYWHEEL Assy. - 575DI (BS - II) 1 - - A/104/F03/33
006000174R11 9 FLYWHEEL Assy. - 475 DI (BS - II) 1 - - A/104/F03/33
006003699H91 9 FLYWHEEL Assy. (BS - III) for 265 DI / 275 DI Reg. Except 275 TU - 1 -
006000738R11 9 FLYWHEEL Assy. - 265/365 (BS - II) - 1 - A/93/F03/05
006003825B91 9 FLYWHEEL Assy. - 275 TU (BS - III) - 1 -
006000733R11 9 FLYWHEEL Assy. - 275 TU (BS - II) - 1 - A/93/F03/05
006000735R11 9 FLYWHEEL Assy. - 275 Reg (BS - II) - 1 - A/93/F03/05
005556589R91 9 FLYWHEEL Assy. - 275 DI LS (BS-II) - 1 -
006008020B91 9 FLYWHEEL Assy. - 255 Yuvraj - - - E/99/F09/05
000015783RD 9 FLYWHEEL Assy. - 225DI (BS-II) - - 1 E/78/F04/03
000704436R1 10 GEAR Ring Flywheel 1 1 1
000709517R1 11 BOLT Flywheel Mounting 6 6 6
005553997R91 12 SET Bearing Crankshaft Main STD -KOEL - 4 DI 1 - -
000022122RD ◆ SET Bearing Crankshaft Main STD - 4 DI - (Bimetal) 1 - -
005554017R91 12 SET Bearing Crankshaft Main STD -KOEL - 3 DI - 1 -
000015531RD ◆ SET Bearing Crankshaft Main STD - 3 DI - (Bimetal)
005554025R91 12 SET Bearing Crankshaft Main STD -KOEL - 2 DI - - 1
000015553RD ◆ SET Bearing Crankshaft Main STD - 2 DI - (Bimetal)
005553999R91 12 SET Bearing Crankshaft Main 0.25mm-4 DI - KOEL 1 - -
000022144RD ◆ SET Bearing Crankshaft 0.25mm 4 DI - (Bimetal)

◆ Alternate Part Number

28
Crankshaft Assembly

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554019R91 12 SET Bearing Crankshaft Main 0.25mm - 3 DI - KOEL - 1 -
000015524RD ◆ SET Bearing Crankshaft 0.25mm - 3 DI - (Bimetal) - 1 -
005554027R91 12 SET Bearing Crankshaft Main 0.25mm - 2 DI - KOEL - - 1
000015918RD ◆ SET Bearing Crankshaft 0.25mm - 2 DI - (Bimetal) - - 1
000022149RD 12 SET Bearing Crankshaft 0.375mm - 4 DI - (Bimetal) 1 - -
000015529RD 12 SET Bearing Crankshaft 0.375mm - 3 DI - (Bimetal) - 1 -
000015919RD 12 SET Bearing Crankshaft 0.375mm - 2 DI - (Bimetal) - - 1
005554001R91 12 SET Bearing Crankshaft Main 0.5mm - 4 DI - KOEL 1 - -
000022145RD ◆ SET Bearing Crankshaft 0.5mm - 4 DI - (Bimetal) 1 - -
005554021R91 12 SET Bearing Crankshaft Main 0.5mm - 3 DI - KOEL - 1 -
000015525RD ◆ SET Bearing Crankshaft 0.5mm - 3 DI - (Bimetal) - 1 -
005554029R91 12 SET Bearing Crankshaft 0.5mm - 2CYLINDER - KOEL - - 1
000015920RD ◆ SET Bearing Crankshaft 0.5mm - 2 DI - (Bimetal) - - 1
005554003R91 12 SET Bearing Crankshaft Main 0.76mm - 4CYLINDER - KOEL 1 - -
000022150RD ◆ SET Bearing Crankshaft 0.76mm - 4 DI - (Bimetal) 1 - -
005554023R91 12 SET Bearing Crankshaft Main 0.76mm - 3CYLINDER - KOEL - 1 -
000015530RD ◆ SET Bearing Crankshaft 0.76mm - 3 DI - (Bimetal) - 1 -
000015921RD 12 SET Bearing Crankshaft 0.76mm - 2 DI - (Bimetal) - - 1

◆ Alternate Part Number

29
Sleeve Piston & Connecting Rod Assembly
4 5 6

1 6

9 7
2 14
12
10
3
16 16
11

17
13

15
15

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006003231A1 1 SLEEVE Cylinder (Chrome Plating) 4 3 2
005555531R1 1 SLEEVE Cylinder (Plato Honing) 4 3 2
005557311R1 1 SLEEVE Cylinder 255 YUVRAJ / 275DI LS - 3 2
005553024R1 2 ‘O’ RING Sleeve Cylinder (Upper) 4 3 2
Silicon Orange Colour Water
001231297R2 3 ‘O’ RING Sleeve Cylinder (Lower) Nitrile Black Colour Oil 4 3 2
005554095R91 4 PISTON with Pin - IPL (BS - III) 4 3 -
005554096R91 ◆ PISTON with Pin - ESCORT (BS - III) 4 3 -
006006038B1 ◆ PISTON with Pin - Shriram (BS - III) 4 3 -
005554074R91 4 PISTON with Pin (IPL) (BS-II)
005554075R91 ◆ PISTON with Pin (Escort) (BS-II) 4 3 2
005555720R91 ◆ PISTON with Pin (Menon) (BS-II)
005557312R1 4 PISTON 255 Yuvraj / 275DI LS - 3 2
005557784R91 4 PISTON with Pin 275 LS & 255 Yuvraj (BS-II) - 3 2
005551054R2 5 PISTON Pin (IPL) 4 3 2 A/195/F09/07
005550812R1 ◆ PISTON Pin (Escort) 4 3 2
005551879R2 ◆ PISTON Pin (Menon) 4 3 2
005555844R1 6 CIRCLIP Piston Pin 8 6 4
005558103R91 7 SET Piston Ring - Goetz for Single Piston 4 3 2 E/57/F02/6
005551030R91 ◆ Comprising of
‡ 8 RING Piston Compression (Top) Indigenous 1 1 1

◆ Alternate Part Number

30
Sleeve Piston & Connecting Rod Assembly

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
‡ 9 RING Piston Compression (Bottom) Indigenous 1 1 1
‡ 10 RING Piston Oil Control 1 1 1
006003681B91 7 SET Piston Ring - Goetz (Local) Comprising of 4 3 2 A/137/F05/31
‡ 8 RING Piston Compression (Top) Indigenous
‡ 9 RING Piston Compression (Bottom) Indigenous
‡ 10 RING Piston Oil Control
005554064R92 11 ROD Connecting Cpte.(585 DI, B 275DI TU) 4 3 -
006005115H91 11 ROD Connecting Cpte.255 Yuvraj & 275 DI LS - 3 2 A/167/F07/27
Comprising of A/170/F07/38
006005116H1 12 ROD Connecting A/167/F07/27-A/170/F07/38
006005117H1 13 CAP Connecting Rod A/167/F07/27-A/170/F07/38
005555263R1 14 BUSH Connecting Rod
005557315R1 14 BUSH Connecting Rod - 255 Yuvraj & 275 DI LS - 3 2
005557567R1 u (BIMETAL)
005555719R1 15 BOLT Connecting Rod
005557316R1 15 BOLT Connecting Rod - 255 Yuvraj / 275 DI LS - 6 4
005554069R1 16 NUT Connecting Rod
005557317R1 16 NUT Connecting Rod - 255 Yuvraj / 275 DI LS - 6 4
005554067R1 17 BEARING Connecting Rod Cpte. 255 8 6 4
Yuvraj / 275 DI LS
006001873A91 11 ROD Connecting Cpte All Except 275 DI TU/585 DI/255 DI 4 3 2 E/80/F04/14
Comprising of
‡ 12 ROD Connecting 4 3 2
‡ 13 CAP Connecting Rod 4 3 2
005555263R1 14 BUSH Connecting Rod 4 3 2
006001302R1 15 BOLT Connecting Rod 8 6 4 E/80/F04/14
005550750R1 17 BEARING Connecting Rod 8 6 4
005556878R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.) 4 3 2
( With IPL Piston) Comprising of
Ref No.4, 1, 2, 3, 6 & Ring Set
005556880R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.) 4 3 2
(With Mahle Piston) Comprising of
Ref No.4, 1, 2, 3, 6 & Ring Set
005556881R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.) 4 3 2
Comprising of Ref No.4, 1, 2, 3, 6 & Ring Set
006004836B91 * ENGINE Repair Kit (Chrome Plated Cylinder) 4 DI 1 - -
006004837B91 * ENGINE Repair Kit (Chrome Plated Cylinder) 3 DI - 1 -

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

31
Lubrication System (Oil Pump)

2
3
4
6

23
8 24 5

10 9

11 16 17 18 19

12 21
22
15

14 13 20

1
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001127750R93 1 PUMP Lube Oil Cpte. 1 1 1
Comprising of
003042479R1 2 COUPLING Hourmeter Drive 1 1 -
000932204R1 3 PIN Roll 2 2 2
000704107R3 4 PINION Oil Pump Drive 1 1 1
001121038R1 5 BODY Oil Pump 1 1 1
000103905 6 KEY Woodruff 1 1 1
‡ 7 ROTOR & SHAFT Assy. 1 1 1
Comprising of
‡ 8 SHAFT Oil Pump 1 1 1
001121042R1 9 ROTOR Inner Pump 1 1 1
‡ 10 PIN Groove 1 1 1
001121044R1 11 ROTOR Outer 1 1 1
001082043R1 12 COVER Oil Pump 1 1 1
001121261R2 ◆
000179797R1 14 BOLT Cover To Body 2 2 2
‡ 15 WASHER Spring Cover To Body 4 4 4
001121039R1 16 PLUNGER Relief Valve 1 1 1
001082037R1 17 SPRING Relief Valve 1 1 1
001127778R1 18 GASKET Retainer Spring 1 1 1
‡ 19 RETAINER Spring 1 1 1

◆ Alternate Part Number / ‡ Not Serviceable Separately

32
Lubrication System (Oil Pump)

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000015916RD 20 SCREEN Oil Pump - 4 DI - 7.6 Ltr. & 3 DI - 5.4 Ltr. 1 1 1 E/82/F05/02 &
Small Sump E/78/F04/03
005557816R91 20 SCREEN Oil Pump - 4 DI - 9.4 Ltr. & 3 DI 7.6 Ltr. 1 1 -
Big Sump
000179791 21 BOLT Screen To Cover 2 2 2
00017403R1 22 WASHER Spring 2 2 2
001082010R2 ◆
000179840 23 BOLT Oil Pump Mounting 1 1 1 A/169/F07/37
001082010R2 24 WASHER Spring Lock 1 1 1

◆ Alternate Part Number

33
Lubrication System - 595 DI Turbo

2 8
S 7 S
7 11
1
12
S
24

23
24

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001527B91 1 PUMP Lube Oil Cpte. Comprising of 1 - -
006001537B1 2 COUPLING Hour Meter drive 1 - -
006001539B1 3 PIN Roll 2 - -
006001536B1 4 PINION Oil Pump Drive 1 - -
006001528B1 5 BODY Oil Pump 1 - -
006001538B1 6 KEY Woodruff 1 - -
‡ 7 ROTOR & Shaft Assy. Comprising of 1 - -
‡ 8 SHAFT Oil Pump 1 - -
006001540B1 9 ROTOR Inner Pump 1 - -
‡ 10 PIN Groove 1 - -
006001541B1 11 ROTOR Outer 1 - -
006001529B1 12 COVER Oil Pump 1 - -
000179797 14 BOLT Cover to Body 2 - -
‡ 15 WASHER Spring Cover To Body 4 - -
006001533B1 16 PLUNGER Relief Valve 1 - -
006001532B1 17 SPRING Relief Valve 1 - -
006001534B1 18 WASHER Copper Asbestos 1
‡ 19 RETAINER Spring 1 - -
000015916RD 20 SCREEN Oil Pump 1 - -
000179791 21 BOLT Screen to Cover 2 - -
000017403R1 22 WASHER Spring 1/4” Lock 2 - -

‡ Not Serviceable Separately

34
Lubrication System - 595 DI Turbo

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000179840 23 BOLT Oil Pump Mounting 1 - -
001082010R2 24 WASHER Spring Lock 1 - -

35
Lub. Oil Filter Assembly
Fig. - 1 Fig. - 2
7 6 4

27

24
2
26 26
23 28
25 22
30
26
21 25
26

30

20 29

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005556868R91 1 FILTER Assy Spin on W/ Adaptor (Dispensable Type) 1 1 -
Comprising of Modified
005557147R91 2 FILTER Assy. Spin-On (Pre Run) 1 1 -
005556869R91 3 ADAPTOR for Filter Spin on 1 1 -
001081753R1 4 GASKET Lube Oil Filter 1 1 1
000179840 5 BOLT 2 2 2
001082012R2 6 WASHER Spring Lock 2 2 2
005554373R91 * W/NUT Arrangement 1 - -
005552820R91 6a FILTER Lube Oil Cpte. - Kisan Old - 1 1
005550140R91 6a FILTER Lube Oil Cpte. - Premier Old - 1 1
Comprising of
‡ 7 NUT - 1 1
‡ * BOLT - 1 1
000131016 8 WASHER Plain - 1 1
005552818R1 9 WASHER Rubber - 1 1
‡ 10 NUT Valve - 1 1
‡ 11 WASHER Rubber - 1 1
‡ 12 SPRING - 1 1
‡ 13 SPHERE - 1 1
005550822R1 14 HEAD Filter - 1 1
005552826R1 15 SEAL Rubber - 1 1

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately

36
Lub. Oil Filter Assembly

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005553593R91 16 ELEMENT Filter - 1 1
001231197R91 u
‡ 17 CIRCLIP - 1 1
‡ 18 BOWL Assy. - 1 1
‡ 19 GROMMET - 1 1
‡ * CAP Washer - 1 1
‡ * WASHER Seal - 1 1
‡ * WASHER MS - 1 1
‡ * SPRING - 1 1
001231197R91 16 ELOFIC Oil Filter Element - Old 1 1 1

OIL FILTER ASSEMBLY - 595 DI TURBO


006001547B91 20 FILTER Assy Spin On 1 - -
005555161R1 24 ADAPTOR for Filter Spin on 1 - -
006001760B1 21 ADAPTOR Oil Cooler 1 - -
006000771F1 23 O’ RING For Oil Cooler 1 - -
006000339F1 22 OIL Cooler (5 Plate) 1 - -
000029839E05 25 HOSE Oil Cooler Inlet and Outlet 2 - -
005556668R91 26 CLIP Pipe Reservior To Pump - Worm Type Models 4 - -
006002175B1 27 PIPE Oil Cooler Outlet 1 - -
006002174B1 28 PIPE Oil Cooler Inlet 1 - -
‡ 29 BRACKET Oil Cooler Pipe 1 - -
005555361R1 30 BOLT 1 - -

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately

37
Cooling System

23

24
7
13
2 1
5
15

8 19 22
2 15
20 16
9
10
11 21
12 3 17
4

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005555509R1 1 HOSE Pipe Radiator Inlet-EPDM 1 1 - H/01/F07/09 - A/206/F09/45
005556143R2 1 HOSE Pipe Radiator Inlet-EPDM - - 1
005556103R91 2 CLIP Radiator Hose 4 4 4
005555177R1 3 HOSE Pipe Radiator Outlet- EPDM 1 1 1 E/79/F04/10
005552717R1 ◆
006001725A1 3 HOSE Pipe Radiator Outlet- EPDM (High Discharge) 1 - - H/01/F07/09 - A/206/F09/45
006003577B91 4 RADIATOR Aluminium Cpte. W/Recovery Bottle & Cow 1 - - A/198/F09/19
All 4DI NST, 575 BP/NBP/NST & 585 Sarpanch (Central Mounting)/275 TU BS-III)
006005541B91 4 RADIATOR Aluminium Cpte. 475DI & 575DI BP & NST 1 - - A/207/F09/50
006002442A91 4 ALUMINIUM RADIATOR Cpte. W/ Recovery Bottle & Cowl 1 - -
006009759B91 ◆ 475 BP / NBP (Offset Mounting) A/206/F09/45
006003359B91 4 RADIATOR Aluminium Cpte. W/Recovery Bottle & Cowl 595DI Turbo 1 - -
006004653B91 4 ALUMINIUM RADIATOR Cpte. 575DI Rotary & 275 DI TU 1 - -
(BS - III) W/ Recovery Bottle & Cowl
006002441A91 4 ALUMINIUM RADIATOR Cpte. 265 DI / 275 DI Reg. - 1 -
W/ Recovery Bottle & Cowl ALL 3 DI
006005540B91 ◆ RADIATOR Aluminium Cpte. W/Recovery Bottle & Cowl 1 1 - A/210/F10/03
265DI, 275DI & only 575DI Bhoomiputra Models
006002554A91 4 ALUMINIUM RADIATOR Cpte. with Recovery Bottle & Cowl - - 1
255 LS Yuvraj Consists of
006005340B91 4 RADIATOR Copper Cpte. W/Recovery Bottle & Cowl 475 & 575DI NST 1 - - H/01/F07/09

◆ Alternate Part Number

38
Cooling System

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001118R91 5 CAP Radiator - Aluminium Radiator 1 1 1 E/81/F04/40
005554582R91 5 CAP Radiator - Copper Radiator 1 1 1
00707888R92 * VALVE Radiator Drain (Old) 1 1 1
006001122R1 6 DRAIN Cock - Copper Radiator 1 1 1
006001122R1 6 DRAIN Cock - Aluminium Radiator 1 1 1
005555296R1 7 COWL Radiator - 4 DI - Copper Radiator 1 - -
005551922R1 7 COWL Radiator - 3 DI - Copper Radiator - 1 -
005551921R1 7 COWL - 255DI Yuvraj - Copper Radiator - - 1
005557796R3 7 COWL Plastic - Aluminium Radiator 1 1 1
006003275B1 7 COWL Plastic - Aluminium Radiator 595DI 1 - -
006005347B1 7 COWL Metallic - Copper Radiator 475 / 575 DI NST 1 1 1 H/01/F07/09
001231780R2 8 BOLT Radiator Mounting 2 2 2
003041407R2 9 PAD Radiator 2 2 2
000067205D 10 SPRING Radiator Hold Down 2 2 2
000020869R1 11 WASHER Plain Radiator Mounting (.531x.875x.060) 2 2 2
001081682R1 12 NUT Nyloc 2 2 2
007535329B1 13 BRACE Radiator - 595DI Turbo 1 - -
006005355B1 13 BRACE Radiator - All Except 595DI Turbo 1 1 1 H/01/F07/09
006002654A91 14 RECOVERY Bottle Sub Assly. Consists of
006002617A1 15 SPACER 1 1 1
006002618A1 16 BOLT M6x1x78 1 1 1
005557796R3 * SHROUD 1 1 1
‡ 17 RECOVERY Bottle Assy. 1 1 1
‡ 18 BOLT 2 2 2
‡ 19 VENT Tube 1 1 1
‡ * SPRING Clip 2 2 2
‡ 20 BRACKET Top 1 1 1
‡ 21 BRACKET Side 1 1 1
005558563R1 * SPACER Shroud 1 1 1
006002260C91 17 RECOVERY Bottle Assembly 1 1 1 H/01/F07/09
006004832B91 22 CAP Recovery Bottle with Vent Tube 1 1 1
000179842 23 BOLT Brace Fixing 2 2 2
001082012R2 24 WASHER Spring Lock 2 2 2
001231287R2 * GROMMET Rubber 1 1 1
001231288R2 * BUSH Radiator Brace 1 1 1
00030184R1 25 WASHER Plain Brace Radiator 1 1 1
000102635 26 NUT Brace Fixing 2 2 2
CHILD PARTS OF ALUMINIUM RADIATOR
006001121R1 * SEALING Ring 1 1 1
006001119R1 * TOP Tank 1 1 1
006001120R1 * BOTTOM Tank 1 1 1
005558563R1 * SPACER Shroud 1 1 1
006004832B91 * CAP Recovery Bottle with Vent Tube - H1 1 1 1

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately

39
Cooling System Water Pump & Thermostat Housing

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005552836R91 * KIT Water Pump Repair (For Old Tractors)Comprising of 1 1 1
005551098R1 * CLIP Water Pump 1 1 1
005552669 R1 ◆
005551068R1 * SLINGER 1 1 1
005552 663 R1 ◆
005551091R91 * SEAL Assy. 1 1 1
005552659R91 * IMPELLER 1 1 1
005552817R91 * KIT Radiator Mounting Hardware Comprising of 1 1 1
001231780R2 8 BOLT Radiator Mounting 2 2 2
000067205D 10 SPRING Radiator Hold Down 2 2 2
003041407R2 9 PAD Radiator 2 2 2
000020869R1 11 WASHER Plain Radiator Mounting 2 2 2
001081682R1 12 NUT Nyloc 2 2 2
006002654A91 * KIT Recovery Bottle consists of 1 1 1
006002619A91 17 RECOVERY Bottle assy. 1 1 1
‡ 18 BOLT 2 2 2
‡ 19 VENT Tube 1 1 1
‡ * CLIP Spring 2 2 2
‡ 20 BRACKET - Top 1 1 1
‡ 21 BRACKET - Side 1 1 1
‡ 16 BOLT 1 1 1
‡ 15 SPACER 1 1 1
007535272B1 25 SEALING Radiator Side LH - 595DI Turbo 1 - -
008000467B2 25 SEALING Radiator Side LH - 4 DI NST Except 595DI 1 - -
008000368B2 25 SEALING Radiator Side LH - All 3 DI NST - 1 -
007601827B1 25 SEALING Radiator Side LH - All NBP 1 1 -
007535271B1 26 SEALING Radiator Side RH - 595DI Turbo 1 - -
008000468B2 26 SEALING Radiator Side RH - 4 DI NST 1 - -
008000369B2 26 SEALING Radiator Side RH - All 3 DI NST - 1 -
007601828B1 26 SEALING Radiator Side RH - All NBP 1 1 -
007535273B1 27 SEALING Radiator Top - 595DI Turbo 1 - -
008000501B2 27 SEALING Radiator Top All NST Except 595DI Turbo 1 1 -
008000658B91 27 SEALING Radiator Top - 575DI NBP 1 - -
008000657B91 27 SEALING Radiator Top - 475DI NBP 1 - -
007535932B91 27 SEALING Radiator Top - 275DI NBP - 1 -
005558417R92 27 SEALING Radiator Top - 265DI NBP - 1 -
007535987B1 27 SEALING Radiator Top - 475/575DI NST 1 - -
008000627B1 * FOAM Pad for Radiator Sealing 2 2 2
005558065R92 * BOTTOM Seal Plate - 475DI Sarpanch 1 - - E/66/F02/47
007600178R91 * BOTTOM Seal Plate - 475DI BP 1 - - E/66/F02/47
000043129C11 * WIREMESH Radiator 1 1 1
005556242R91 * THRESHGUARD Assy.( For 575 / 585DI )-Copper Radiator 1 - -
005557918R91 * THRESHGUARD Kit ( For 475DI) - Copper Radiator 1 - -

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately

40
Cooling System Water Pump & Thermostat Housing

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005557798R1 * THRESHGUARD Assy - All except 475 & 575/585 DI - 1 -
- Copper Radiator
005557799R1 * BRACKET for Thresh guard - Copper Radiator 2 - -
005557800R1 * BRACKET for Thresh guard - Copper Radiator - 2 -
005555916R91 * BRACKET - Threshguard LH side - 475DI - Copper Radiator 1 - -
005555917R91 * BRACKET - Threshguard RH side - 475DI 1 - -
- Copper Radiator

* Parts Not Illustrated

41
Cooling System

16
17 15
14
13
12
11

10

7
8
7b
6 5
1
4
7a

2
3a 4
3

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
Aluminium Radiator Cpte With Recovery Bottle
005550713R91 1 FAN Blade (8 Blades) 1 1 1
006003763B1 1 FAN 4 Blade - (For 575 Rotary BS-III & 275 TU BS-III) 1 1 - A/190/F08/45
006001212B91 1 FAN Blade - Metallic - 595 DI Turbo (BS-II & BS-III) 1 - -
005557136R1 1 FAN Blade (7 Blades) Plastic 1 1 - A/190/F08/45
575 DI / 475 DI / 265 DI / 275 DI (BS-II & BS-III)
005551502R91 1 FAN Blade (6 Blades) - 255DI Yuvraj LS - - 1
005555358R1 * BOLT Spacer Mounting - Fan 4 Blade 4 4 4
(For 575 Rotary BS-III & 275 TU BS-III)
001121799R1 * WASHER Spacer Mounting Bolt 4 4 4
- 575 Rotary BS-III / 275 DI TU / 595 DI
000179816 2 BOLT Fan Mounting - All Model Except 4 4 4
575 Rotary BS-III / 275 DI TU / 595 DI
000120393 3 WASHER Plain - 595DI Turbo 4 - -
001082011R2 3 WASHER Spring Lock - All Inclusive of 595DI Turbo 4 4 4
006001763B1 3a SPACER - Fan 4 Blade (For 575 Rotary BS-III & 275 TU BS-III/595 DI) 1 1 1
006004215B1 4 BELT - (Only for 275 TU BS - III) - 1 -
001231195R2 4 BELT Fan (Dunlop) 265/275 BSIII 1 1 1
005554153R1 ◆ BELT Fan (Hilton) - 575 DI / 595 DI (BS - II) & 265/275 BSIII
006001726A1 4 BELT Fan - 475 for Smaller Dia Pulley 1 - - E/79/F04/10
(Also use for 475 BS - III & 575 Rotary BS - III)

* Parts Not Illustrated / ◆ Alternate Part Number

42
Cooling System

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005555358R1 * BOLT Adaptor Mounting 4 4 -
(For 595 Turbo, 575 Rotary BS - III & 275 TU BS - III)
006003265A92 5 PUMP Water - High Discharge - Autolek 1 1 - H/06/F09/11
006001660B92 ◆ M/s. Autolek KACO Seal
006004741B92 ◆ M/s. Alpump (595DI Turbo/475NST & All BS-III) H/06/F09/11
006003264A91 5 PUMP Water Cpte (Autolek) 1 1 1 A/148/F06/24
- Low Discharge (BS-II) Except 595 DI / 475 DI
005555095R95 ◆ PUMP Water Cpte (ALPUMP) Comprising of 1 1 1 A/117/F04/21
005552665R1 * FLANGE Water Pump 1 1 1
005552667R1 * NUT Pulley Locking Screw 1 1 1
005551095R1 * SCREW Headless (Dog Point) 1 1 1
005552668R1 * WASHER Star 1 1 1
005551093R1 * HUB Water Pump 1 1 1
‡ 6 BEARING Water Pump Spindle 1 1 1
‡ 6 BEARING (Ball) Water Pump Spindle 1 1 1
005551087R1 7 BODY Water Pump (Spout) 1 1 1
005554321R1 ◆
005551098R1 * CLIP Water Pump 1 1 1
005552669R1 ◆
005551068R1 * SLINGER 1 1 1
005552663R1 ◆
006003163B1 8 SEAL Assy. - Kaco (Unitized) 1 1 1
005554776R1 9 IMPELLER 1 1 1
001233546R1 10 GASKET Water Pump - (Low Discharge) 1 1 1
006001821A1 10 GASKET Water Pump - High Discharge - Silicon Beading 1 1 - E/79/F04/10
(475 / 595DI Turbo & All BS - III Models)
000102635 7a NUT Water Pump 4 4 4
001082012R2 7b WASHER Spring Lock 4 4 4
003065123R2 * TUBE Thermostat Bypass 1 1 1
005556668R91 * CLIP Bypass Thermostat Hose (Low Discharge) 2 2 2
005557263R1 * CLIP Bypass Thermostat Hose (High Discharge) 2 E/79/F04/10
005557797R1 11 HOSE Thermostat Bypass (Low Discharge) 1 1 1
005556140R1 ◆ 1 1 -
006001891B1 11 HOSE Thermostat Bypass (High Discharge) 1 1 - E/79/F04/10
For 475 & All BS - III Models
005554507R1 12 HOUSING Thermostat 1 - -
005554508R1 12 HOUSING Thermostat - 1 1
005556450R92 13 THERMOSTAT 1 1 1 A/97/F03/12
001233545R1 14 GASKET Thermostat Housing 1 1 1
00703 815 R1 ◆
001233546R1 ◆
003065126R2 15 COVER Thermostat Housing 1 1 1
000022271RD 16 BOLT Thermostat Cover Mounting 3 3 3
001082011R2 17 WASHER Sp. Lock Thermostat Cover Mounting 3 3 3

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

43
Fuel Injection System

37 38
16 23 13

21 1415 10 26
18 25
17
26
5 6 7 22 20
27 4 19
34
8 35
9
24
25

29

36 12 11
4 2 3a
31 30 32 33

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022271RD 1 BOLT F.I.P. Gear Mounting 3 3 3
006001336B1 2 GEAR Cpte. Injection Pump - 595 DI Turbo 1 - -
005557834R1 2 GEAR Cpte. Injection Pump 1 1 1
005556532R1 2 GEAR Cpte. Injection Pump - 275 DI Long Stroke - 1 -
006001340R1 2 GEAR Cpte. Injection Pump - 255 DI YUVRAJ - - 1
000022168RD * GASKET F.I.P. 1 1 1
‡ 3 PUMP Fuel Injection Cpte. - - -
006003149B92 3a PLATE Adaptor FIP Flange 1 - -
006004299B2 3a PLATE Adaptor FIP Flange 1 1 1 A/204/F09/37
001081722R2 * BANJO Union 1 1 1
000022200RD * UNION 1 1 1
005551516R1 * BANJO Union (Shorter Length) 1 1 1
000022277RD 4 PIPE Fuel Injection No. 1 Cpte. 1 1 1
006001097B91 4 PIPE Fuel Injection No. 1 Cpte.- 595DI Turbo / 275 TU (BS - III) 1 - -
000022278RD 5 PIPE Fuel Injection No. 2 Cpte. 1 1 1
006001098B91 5 PIPE Fuel Injection No. 2 Cpte.- 595DI Turbo / 275 TU (BS - III) 1 - -
000022279RD 6 PIPE Fuel Injection No. 3 Cpte. 1 1 -
006001099B91 6 PIPE Fuel Injection No. 3 Cpte. .- 595DI Turbo / 275 TU (BS - III) 1 - -
000022280RD 7 PIPE Fuel Injection No. 4 Cpte. 1 - -
006001100B91 7 PIPE Fuel Injection No. 4 Cpte. - 595DI Turbo 1 - -
000022201RD 8 CLAMP Injector Pipe Male 2 2 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

44
Fuel Injection System

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022202RD 9 CLAMP Injector Pipe Female 2 2 1
000022206RD * BOLT Injector Pipe Clamp 2 2 1
001233807R1 * NUT Injector Pipe Clamp M6x1 Hex Zinc Plated 2 2 1
001233808R1 * WASHER Spring Injector Pipe Clamp M6 2 2 2
005550227R1 * RUBBER Injector Pipe Clamp (Except B275 DI TU) - 4 3
006001275B91 10 FUEL Filter Twin - D-TVS - 575DI Rotary 1 - -
006000094F1 10 FUEL Filter twin- 0.7 Ltr. Higher Capacity Filter 1 1 1
006000177F1 11 ELEMENT Fuel Filter (Primary) - 10 Micron 1 1 1
001081778R93 12 ELEMENT Fuel Filter (Secondary) 1 1 1
001082293R95 10 FILTER Twin Fuel Cpte. 0.5 Ltr. 1 1 1
001082448R92 11 ELEMENT Fuel Filter (Primary) 1 1 1
001082438R91 12 ELEMENT Fuel Filter (Secondary) 1 1 1
001082277R1 * O’ RING Fuel Filter Head 2 2 2
006010809B1 13 BRACKET Fuel Filter Mounting 475DI Bhoomiputra 1 1 1
006000079B11 13 BRACKET Fuel Filter Mounting - on Front Cover 1 1 - A/127/F05/13
(All NST/NBP & 4DI except 475DI BP/Sarpanch)
000015822RD 13 BRACKET Fuel Filter Mounting - Near Fuel Tank Side - 1 1
000022271RD * BOLT Fuel Filter Mounting Bracket 2 2 2
000934309R1 * WASHER Spring M8 Filter Mounting Bracket 2 2 2
005550753R1 14 NUT Fuel Filter Mounting 2 2 2
001082014R2 15 WASHER Spring Filter Mounting 2 2 2
005551103R91 16 PIPE Cpte. Fuel Spill - All 4 DI 1 - -
005551104R91 16 PIPE Cpte. Fuel Spill - All 3 DI - 1 -
005551105R91 16 PIPE Cpte. Fuel Spill - All 2 DI - - 1
000022307RD 17 BOLT Banjo Spill Pipe 4 3 2
000022306RD 18 WASHER Copper Spill Pipe 8 6 4
006000073B11 19 PIPE Feed Pump To Filter - All NBP / NST 1 1 -
005555832R11 19 PIPE Feed Pump To Filter - 4 DI Sarpanch / BP 1 - -
005550185R91 19 PIPE Feed Pump To Filter - 3 DI Sarpanch / BP - 1 -
005550508R91 19 PIPE Feed Pump To Filter - 2 DI - - 1
006003188B92 19 PIPE Cpte. Fuel Filter to F.I.P. 1 1 1 A/160/F07/08
001081720R3 20 BOLT Banjo Feed Pump To Filter Pipe 2 2 2
001232932R1 ◆
006001238R1 21 WASHER Copper Feed Pump To Filter Pipe 4 4 4
006000074B11 22 PIPE Filter To F.I.P. - ALL NBP & NST 1 1 -
005555833R11 22 PIPE Filter To F.I.P. - 4DI BP & SARPANCH 1 - -
005550184R91 22 PIPE Filter To F.I.P. - 3DI BP & SARPANCH - 1 -
005550509R91 22 PIPE Filter To F.I.P. - 2 DI - - 1
005557072R93 23 PIPE Cpte. Fuel Overflow - All 4 DI 1 - - A/157/F07/01
006002759A92 23 PIPE Cpte. Fuel Overflow 3 DI NBP/NST - Nylon - 1 - A/157/F07/01
005551076R91 23 PIPE Cpte. Fuel Overflow - 2 DI - - 1
006001175B1 23 PIPE Cpte. F.I.P Overflow - All Models 1 1 1
005551660R1 * BANJO Connector 1 1 1

* Parts Not Illustrated / ◆ Alternate Part Number

45
Fuel Injection System

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001081897R1 35 PAD Felt Clamp Plates 2 2 2
001082010R2 * WASHER Spring Plate Clamping 2 2 2
000120375 * NUT for Clamping Plate Bolt 2 2 2
005551138R2 36 BRACKET Full Pipe Support 1 - 1
001230010R2 * BOLT Banjo (Pipe Fuel Tank To Tap) 1 1 1
001230331R2 * BOLT Banjo (Pipe Fuel Tank To Fuel Pump) 1 1 1
001121836R1 * WASHER Copper 2 2 -
005551256R91 * NOZZLE Cpte. 4 3 2
005551297R91 * VALVE Delivery 4 3 2
005551063R91 * PLUNGER Element 4 3 2
001081969R2 * WASHER Delivery Valve A/R A/R A/R
005550057R1 * O’ RING Adaptor 1 1 1
001121168R1 * WASHER for Filter Housing A/R A/R A/R
005551061R91 * PUMP Feed Cpte. 1 - -
005551060R91 * PUMP Feed Cpte. - 1 -
001081972R1 * WASHER Copper For Feed Pump A/R A/R A/R
005551264R1 * SCREW Air Vent A/R A/R A/R
005550061R1 * SCREW Injector Leak Off 4 3 2
005550062R1 * WASHER Screw A/R A/R A/R
001121173R92 * PRIMER Hand 1 1 1
000022211RD * VALVE R.S.D. Holder Delivery 4 3 2
005557408R91 24 PIPE Cpte Lube Oil to FIP - 595DI Turbo & All BS - III 1 1 -
001233313R1 * CLIP Oil Pipe (All BS - III) 2 2 -
007600694R91 * BRACKET Water Separator Mounting 1 1 -
006001238R1 * WASHER Water Separator Mounting 1 1 -
007515264B91 * FUEL Tap with Filter 1 1 -
006003180B92 24 PIPE Oil Cpte. - 1 1
000707321R91 * SEAL Governer - All 3 3 3

006005027B1 26 INJECTOR Cpte. With Nozzle - 255 DI - - 2 E/99/F09/05


006001175B1 23 PIPE Cpte. Fuel Overflow - 255 DI - - 1 E/99/F09/05
001081723R1 * BOLT Banjo Lub FIP Pipe - 255 DI - - 1 E/99/F09/05
001081724R2 * WASHER Copper Lub FIP Pipe - 255 DI - - 2 E/99/F09/05

* Parts Not Illustrated

47
Fuel Injection System - 575 DI Rotary Pump

1 2 3 4

9 10

6
7a 5

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006003017A91 * PIPE High Pressure Assembly Consists of 1 - - R/06/F05/26
006001283B1 1 PIPE High Pressure No. 1 1 - -
006001284B1 2 PIPE High Pressure No. 2 1 - -
006001285B1 3 PIPE High Pressure No. 3 1 - -
006001286B1 4 PIPE High Pressure No. 4 1 - -
006001282B1 5 PIPE Overflow 1 - -
006001281B2 6 PIPE Fuel - Filter to FIP 1 - -
006001275B91 7 FUEL Filter Assy. D-TVS 1 - -
006003393R1 7a FUEL Filter Element D-TVS 2 - -
006003394R91 * SOLENOID Switch Assy. 1 - -
006001276B11 8 BRACKET Fuel Filter Mounting 1 - -
006001173B1 9 GEAR F.I.P. 1 - -
006001269B1 10 PLATE F.I.P. Adaptor 1 - -
006003680B1 * PIPE - Fuel Tank to Filter 1 - -

* Parts Not Illustrated

48
Kit for Spares & Service

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001081643R91 * SET OF RING Piston -B275SB- IP A/R - -
001082164R91 * PACKAGE Gasket Engine -B275SB A/R - -
001099285R91 * SET BEARING Con Rod - STD-BIMETL A/R - -
001099569R91 * SET CYLINDER Sleeve & Piston A/R - -
001121052R91 * PISTON Assy W/Pin - 444 A/R - -
001121053R91 * SET CYLINDER Sleeve & Piston - 444 A/R - -
001121063R91 * PISTON Assy. W/Pin -B275SB-ESCORT A/R - -
001121590R91 * SET PISTON RING -B275SB -PCVL A/R - -
001121714R92 * SET CYLINDER Piston Cpte. A/R - -
001127889R91 * SET CYLINDER Sleeve & Piston A/R - -
005551067R91 * SET PISTON Ring - 444 - PCVL A/R - -
005551993R91 * SET PISTON Rings - DI ENG.- PCVL A/R - -
005554100R91 * KIT PISTON Sleeve Rings (B-275) - IDI A/R - -
005554486R91 * SET BEARING Main/Con 0.010-U/S A/R - -
005554488R91 * SET BEARING Main/Con 0.030-U/S A/R - -
005555310R91 * KIT ENGINE Repair (B-275) - IDI A/R - -
005555532R93 * KIT ENGINE Repair 3 DI A/R - -
005555533R93 * KIT ENGINE Repair 4 DI A/R - -
005556874R91 * KIT PISTON/Sleeve/Ring DI ONE Cylinder A/R - -
005556875R91 * KIT PISTON/Sleeve/Ring DI ONE Cylinder A/R - -
005556877R91 * KIT PISTON/Sleeve/Ring DI For One Cylinder A/R - -
005556881R91 * KIT PISTON/Sleeve/Ring One Cylinder DI A/R - -
006001918A91 * SERVICE Kit For Elements of Fuel Filter A/R - -
006001919A91 * SERVICE Kit For Oil And Fuel Filter A/R - -
006001920A91 * SERVICE Kit Of Elments of Fuel Filter A/R - -
006002145R91 * PISTON With Gudgeon Pin & Circlip A/R - -
006002592A91 * 4 DI SERVICE KIT-PCV A/R - -
006002593A91 * 3 DI SERVICE KIT -PCV A/R - -
006003681B91 * RING SET For Single Piston DI A/R - -
005552836R92 * KIT Navjeevan Water Pump A/R - -
006002145R91 * KIT Piston with Gudgeon Pin & Circlip A/R - -

* Parts Not Illustrated

49
235 DI ENGINE
Crankcase System - 235 DI

2
4

3
18 25
13
12 27
24
26
23
22
28 21

16
29
9
30 14
20
17
1

10 5
2 8 6

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

ENG235DIBP * ENGINE Cpte. 235DI BP 1 A/206/F09/45


006001091B2 1 CRANKCASE Machined Air Cooled 235 DI 1
006001849B1 2 STUD Cylinder Head-Short 1
006002146B1 3 STUD Cylinder Head-Long 3
000012653P04 4 NUT Hex 4
006000768B1 5 DRAIN Plug Magnet 1
000020706E05 6 SEALING Washer Copper 1
000020254E05 7 BOLT 1
006000769B1 8 STRIP Flat Crankcase 1
006000771B1 9 STRIP Bend Crankcase 1
000934309R1 10 WASHER Spring Lock 1
005553017R1 11 NUT 1
006001997B91 12 DIP Stick 1
005557703R1 13 RING Rubber 1
006001809B1 14 GASKET Inspection Cover 1
006000777B1 15 COVER Inspection 1
006000406H1 16 OIL Passage Plug 1
000020307E05 17 FLANGED Hex. Head Bolt 7
006000780B1 18 O’ RING 135 Mm 1
006000781B1 19 PISTON Cooling Jet 1
000020281E05 20 PIN Dowel 2

* Parts N ot Illustrated

52
Crankcase System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001853B1 21 BREATHER O’ Ring 2


006001852B1 22 BREATHER Cap Housing 1
006002599B1 23 WIRE Mesh - Breather Housing 1
005553101R2 24 O’ RING Filler Cap 1
006002025 A1 25 CAP Oil Filler With ‘O’ Ring 1
006002087H1 26 BREATHER Tube 1
005552915R91 27 BREATHER Tube Hose Clip 1
000020269E05 28 PIN Dowel 2
005551963R1 29 PIN Dowel 2
000020786E05 30 PLUG M10x1 Taper Oil Galary 2

* Parts Not Illustrated

53
Crankshaft System - 235 DI

32
29 31 27 23 21
16
13

30
14
26 17 20

28 28
7
6
8 34
5
4 18 19b 19a
12 15
2 33 11
9 10
19

35

3 24 25
1

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006002642B1 1 NUT Pulley 1


006001008B1 2 SPACER 0.5 mm 1
006001889B1 3 PULLEY Crankshaft 1
006001010B1 4 GEAR Crankshaft 1
006001011B1 5 BEARING Cylinder 1
006001012B1 6 SPACER Front 1
006000822B2 7 CRANKSHAFT Assembly 1 A/194/F09/01
006001014B1 8 KEY Crankshaft 1
006001015B1 9 SPACER Rear 1
006001016B1 10 CIRCLIP 1
006001017B1 11 GASKET Bearing Housing 1
006001018B1 12 HOUSING Main 1
000020313E05 13 BOLT 8
006001020B1 14 NUT Ring Crankshaft 1
006001808B1 15 GASKET Oil Seal Retainer 1
006001023B1 16 COVER Oil Seal Retainer 1
006000821B1 17 SEAL Oil Rear Viton 1
000020565E05 18 BOLT 4
006001860B91 19 FLYWHEEL Assembly Comprising of 1
‡ 19a FLYWHEEL 1
006000900B1 19b RING GEAR Flywheel (ACE) 1

‡ Not Serviceable Separately

54
Crankshaft System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001026B1 20 NUT Flywheel 1


006001027B1 21 CONNECTING ROD Assembly 1
006001035B1 22 BEARING Con-Rod Big End 2
006001033B1 23 BUSH Con Rod Small End 1
006001034B1 24 BOLT Con Rod 2
006002584B1 25 WASHER For Con-Rod Assembly 1
006001032B1 26 PISTON For ACE 1
006001031B1 27 PIN Piston 1
006001030B1 28 CIRCLIP For Piston 2
006001028B1 29 RING Piston Top 1
006001029B1 30 RING Piston Second 1
006000901B1 31 RING Oil Control 1
006001042B1 32 BUSH Crankshaft 1
006001041B1 33 BEARING NUP 315 1
006001040B1 34 KEY Driving Gear 1
006003448B1 * SET Piston Ring Comprising of 1
006001028B1 * RING Piston Top 1
006001029B1 * RING Piston Second 1
006000901B1 * RING Oil Control 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

55
Cylinder Head System - 235 DI
1
3
2
4
8
7
11 12 5 35
6 36
13 34
9
10
14 16
53a 17
18
33 61
32 29
19 50
39 15
43
37 28 40 20
57 24 48
38 27 45
44 35 52
41 35 31 46
42 44 59
54 23
25 60
30
24
26
21
22
55
59

53
58

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006002068B1 1 NUT Cap Rocker Cover 1


000020695E05 2 WASHER Sealing - Copper 3
000020254E05 3 BOLT 2
006001045B1 4 COVER Rocker 1
006001765B1 5 PLATE Deflector 1
000020797E05 6 BOLT 2
006001046B1 7 GASKET Rocker Cover - 235 DI 1
006002058B1 8 STUD Rocker Cover 1
006001834B2 9 ROCKERARM RH With Oil Groove 1
006001833B2 10 ROCKER ARM LH With Oil Groove 1
006001053B1 11 SPACER Rocker 2
006001835B2 12 PIN Rocker Arm with Helical Groove 1 A/164/F07/18
000133093R1 13 NUT Valve Lever Adjust Screw 2
003108732R1 14 SCREW Adjusting Valve Tappet 2
006001057B1 15 SEAL Valve Stem 2
006001054B1 16 LOCK Valve 4
006001055B1 17 RETAINER Valve Spring Top 2
006001056B1 18 SPRING Valve 2
006001052B1 19 RETAINER Bottom 2
006001074B92 20 CYLINDER HEAD Asembly 1 E/97/F08/44
006001077B1 21 SEAT Valve Inlet 1

56
Cylinder Head System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001078B1 22 SEAT Valve Exhaust 1


006001079B1 23 GUIDE Valve (Semifinished) 2
006001064B1 24 VALVE Exhaust 1
006001065B1 25 VALVE Inlet 1
006002269B1 26 SHIM Beaded 0.8 mm 1
006002270B1 26 SHIM Beaded 0.9 mm 1
006002271B1 26 SHIM Beaded 1.0 mm 1
006001766B1 27 NUT Cap Rocker Bolt 1
006001058B2 28 BOLT 1 A/164/F07/18
006001059B1 29 SPRING Decomp System 1
001081724R2 30 WASHER Sealing - Copper 2
006001044B1 31 BOLT Decomp System 2
006001043B91 32 PLATE Actuating Assembly 1
006002266B1 33 STUD Actuator Plate 2
005553017R1 34 NUT 4
000934309R1 35 WASHER M8 Spring Lock 6
006001050B1 36 PLATE Actuator 1
006001066B1 37 ‘O’ Ring 2
006002107B1 38 SPRING Torsion 1
006002139B1 39 LEVER Decompression 1
006001776B11 40 STOPPER Decompression Cable 1
006000985B1 41 GASKET Inlet Manifold 1
006001061B1 42 STUD 2
006000826B2 43 MANIFOLD Intake 1 A/164/F07/18
005553017R1 44 NUT 2
006001868B1 * HOUSING Lower Intake Manifold 1 A/164/F07/18
006000994B1 45 GASKET Exhaust 1
006000999B1 46 STUD 2
000022273RD 47 WASHER Spring Lock 2
006001746B1 48 MANIFOLD Exhaust 1
007535683B1 49 DUCT Air 1
006002134B1 50 BRACKET Top Silencer 1
000012653P04 51 NUT 2
000022055RD 52 NUT 2
006000965B1 53 AIR CLEANER Assembly 1
007601267B91 53a PRECLEANER - 235 DI 1
006002106B1 54 HOSE Air Cleaner 1
006001596B1 55 SPRING Hose Air Cleaner 1
007601267B91 56 PRE CLEANER 1
000021941E09 57 CLIP For Air Cleaner Hose 2
006002780B1 58 SEAL Rubber Outer 1
006002781B1 59 SEAL Rubber Inner 1
006002131B1 60 BRACKET Support Lower Silencer 1
006001926B1 61 SILENCER 1

* Parts Not Illustrated

57
Cylinder Head System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006003447B1 * PACKAGE Gasket (Engine Cpte) Comprising of 1


006000994B1 * GASKET Exhaust 1
006001808B1 * GASKET Oil Seal Retainer 1
006002118B1 * GASKET Bearing Flange 1
006001017B1 * GASKET Bearing Housing 1
006000931B1 * GASKET FIP Flange 1
006002188B1 * GASKET Front Cover 1
006000929B1 * GASKET Hour Meter 1
006000985B1 * GASKET Inlet Manifold 1
006001809B1 * GASKET Inspection Cover 1
006001810B1 * GASKET Pump Base 1
006000835B1 * GASKET Push Rod Cover 1
006001046B1 * GASKET Rocker Cover 1
006000815B1 * GASKET Strainer Assembly 1
006003449B1 * SET VALVE Engine Comprising of 1
006001064B1 24 VALVE Exhaust 1
006001065B1 25 VALVE Inlet 1
007602644B11 40 BRACKET Decompression Rod 1 C/03F08/21
007602645B1 * ROD Decompression 1 C/03/F08/21
006004600B11 39 LEVER Decompression 1 C/03/F08/21
005550039R1 * PIVOT Governor Controll 1 C/03/F08/21
000120376 * NUT 2 C/03/F08/21
000114605 * WASHER Tooth Lock 2 C/03/F08/21
000934871R1 * NUT Hex Headed 1 C/03/F08/21
005555955R1 * WASHER Plain 1 C/03/F08/21
000103361 * PIN Cotter 1 C/03/F08/21
001127932R1 * PAD Fuel Tank 1 C/03/F08/21
007602761B1 * KNOB Decompression 1 C/03/F08/21

58
Governor System - 235 DI

1
2 21 20 22 17 11
3

23

61
60 6 19
59
63 7
62 18 72a 72 17
64 34
62 58 36
65 10 37 35
65 31 33
56 51 27/28
52 29
66
30
25 47 55 44 42 43 55 39
16
15
24 70
12 49
13 36
14

26 13 74 67 68 69 9 4 8 71 46 48 73 75 38 50 40 41 45

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001665B1 1 PUSH ROD Assembly 2


006000835B1 2 GASKET Push Rod Cover 1
006000838B1 3 COVER Push Rod 1
001081728R2 4 WASHER Sealing 11
000020307E05 5 BOLT Flanged 2
005555585R91 6 CLIP For Air Cleaner Hose 2
006000840B1 7 HOSE Push Rod Cover 1
006000841B2 8 COVER Front 1
006002715B1 9 BOLT Allen 11
006000917B1 10 BRACKET Pull to Stop Lever 1
006002188B1 11 GASKET Front Cover 1
006000842B1 12 BOLT Special Hex 1
001081728R2 13 WASHER Sealing 7
006000928B1 14 BOLT Timing 1
006000843B1 15 FLANGE Camshaft 1
006002118B1 16 GASKET Bearing Flange 1
006000847B1 17 BEARING Ball 2
006000848B1 18 STRIP For Tappet 1
006000849B2 19 CAMSHAFT 1
006002123B1 20 KEY Woodruff 1
006000851B1 21 TAPPET Flat 2

59
Governor System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000852B1 22 GEAR Camshaft 1


006000854B1 23 NUT 1
006000855B1 24 SHAFT Governor 1
006001066B1 25 ‘O’ RING 1
006002505B1 26 SEAL Oil Front Viton 1
006000915B1 27 SHIM 0.2 mm Thick 1
006000916B1 28 SHIM 0.5 mm Thick 1
006000864B1 29 FORK Governing 1
006000865B1 30 PIN Thrust 2
006000893B1 31 BEARING Ball 1
006000867B1 32 SLEEVE Governor 1
006000868B1 33 WEIGHT Governor 2
006000869B1 34 FLANGE Governor 1
006000870B1 35 PIN Governor Weight 2
000103373 36 PIN Cotter 3
006000873B1 37 PIN Slide 2
006000878B1 38 HOUSING Governor 1
006002575B1 39 NIPPLE Grease 1
006002036B91 40 SPRING Guide Assembly 1
006001056B1 41 SPRING Governor 1
006000890B91 42 LEVER Assy Accelerator
006000892B1 43 BOLT High Idle 1
006000894B1 44 BOLT Low Idle 1
006002033B1 45 SPRING Retainer Front-Governor 1
006000886B1 46 LEVER Governor 1
006000885B1 47 LEVER Upper Governor 1
000020253E05 48 BOLT 1
006000887B1 49 SPRING Pressure 1
006000888B1 50 CIRCLIP - E Type 1
006002059B1 51 PIN Roll 1
006002201B1 52 BRACKET Full Load Setting 1
000020307E05 53 BOLT 2
006000889B1 54 BOLT Governor Setting 1
001233807R1 55 NUT 2
006001810B1 56 GASKET Pump Base 1
006001839B1 57 PUMP Base 1
006001975B1 58 SCREW Cap Allen 2
006002024B91 * ASSEMBLY Roller Tappet Consist of 1
006001838B1 59 TAPPET Body 1
006000907B1 60 NUT Thin 1
006001850B1 61 SCREW Tappet Adjsuting FIP 1
006001836B1 62 ROLLER Tappet FIP 1
006001837B1 63 BUSH Roller Tappet FIP 1
006000911B1 64 PIN Roller Tappet 1

60
Governor System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000931B1 65 GASKET FIP Flange 1


000020307E05 66 BOLT 3
006000930B1 67 ADAPTOR Hour Meter 1
006000935B1 68 SEAL Oil Hour Meter 1
006000929B1 69 GASKET Hour Meter 1
000011529P02 70 WASHER M6 Plated 1
005553017R1 71 NUT 2
000020312E05 72 BOLT M6 x 20 2
001233808R1 72a SPRING Lock Washer 2
000013379P04 73 BOLT Allen 2
000022271RD 74 BOLT Hour Meter Locking 2
000060686M01 75 PLAIN Washer 2
0060003917B1 76 SCREW Grub 1

61
Fuel System - 235 DI
8
67
2
3
5
4
1

10
9 15
14
12
17
11

19
13
18
12
16

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005553706R1 1 STUD Injector Nozzle Holder 1


000022055RD 2 NUT 3
000022056RD 3 WASHER Cone 1
006001854B91 4 INJECTOR Assembly (E083 2609 00) 1
000022171RD 5 CLAMP Nozzle Holder 1
000022306RD 6 BOLT Banjo 1
000022307RD 7 WASHER 1
006001966B1 8 PIPE Spill Over 1
006001965B1 9 PIPE Fuel Filter to FIP 1
006000918B2 10 PIPE High Pressure Fuel Injection 1 A/194/F09/01
000021354E08 11 FILTER Fuel Twin 1 A/151/F06/28
000020710E05 12 WASHER Sealing 2
005550753r1 13 NUT 3
001232932R1 14 BOLT Banjo 3
000020726E05 15 BOLT Filter Mounting 2
006002069B1 16 BRACKET Fuel Filter Mounting 1
006002165B91 17 FUEL Injection Pump Pf Ia (V) Type (F002 F 30 004) 1
000020307E05 18 BOLTS 2
005550700R1 19 WASHER Spring Lock 2
007201365B1 * PIPE Fuel Tank to Fuel Filter 1

62
Lubricating System - 235 DI

15 9 14

4 17

2 8 20 16

3
5 6
12 13
1 10
18
11 7

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000789B91 1 OIL Filter Assembly 1


006002021B1 2 ADAPTOR Oil Filter 1
006002372B1 3 PLUG Special for Oil tube 1
006002284B1 4 TUBE Oil 1
006000800B91 5 PUMP Lube Cpte. W/o SS 1
000020565E05 6 BOLT Flanged Oil Pump Mounting 3
006000811B1 7 GEAR DRIVE To Pump 1
006003172B1 8 OIL Pressure Switch 1
006000815B1 9 GASKET Strainer Assembly 1
006000818B91 10 STRAINER Assembly 1
006000823B1 11 VALVE Relief Assembly 1
000120384 12 WASHER Spring Lock 1
005557077R1 13 NUT 1
000013344P04 14 BOLT Allen 2
006000874B1 15 RING Oiling 1
006000875B1 16 LINK Oiling Ring 1
006000876B1 17 PIN Guide 1
001081724R2 18 WASHER Copper Relief Valve 1
000020270E05 19 KEY Woodruff 1

63
Cooling System - 235 DI

16 36 20 28

15
19
18
21 30 12
17

31 14
33
29 34
26
29
8 27
22

37
6
13 10
35
25
4
11
23 5 321
9
7
24

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000013119P04 1 NUT 2
007601117B1 2 WASHER Spring Lock 2
005554172R1 3 WASHER Plain 2
006000939B2 4 IMPELLER Cooling - Plastic 1 A/151/F06/28
006001764B1 5 SPACER Blower Assembly 2
006004785B1 6 BEARING Ball 2 A/153/F06/34
006001840B91 7 SHAFT Blower 1
000020270E05 8 KEY Woodruff 2
006001844B1 9 TUBE Support 1
006001888B1 10 PULLEY Blower 1
006000952B1 11 GUARD Impeller Front 1
006001868B1 12 HOUSING Lower 1
006000953B2 13 HOUSING Upper 1 A/184/F08/30
006001878B1 14 PLATE Deflector RH 1
006001877B1 15 PLATE Deflector LH 1
006001879B1 16 SIDE For Blower LH 1
006001880B1 17 SIDE For Blower RH 1
006001885B1 18 STRIP Blower Assembly 1
006001883B1 19 SPRING Tension 1
006001884B1 20 HOOK Blower Assembly 1
006000961B1 21 GUARD Impeller Shaft Rear 1

64
Cooling System - 235 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000964B2 22 SUPPORT Blower 1


006000970B1 23 BOLT-U (Yoke) 2
006003916B1 24 V BELT 1
000020312E05 25 BOLT 4
000020797E05 26 BOLT 14
000934309R1 27 WASHER Spring Lock 4
006001295B91 28 SENSOR Temperature 1
005553017R1 29 NUT 5
000934309R1 30 WASHER Spring 1
000020309E05 31 BOLT 1
000020308E05 32 BOLT 1 H/03/F07/36
001233807R1 33 NUT 4
001233808R1 34 WASHER Spring Lock 4
000020565E05 35 BOLT 1
006001071B1 36 SLEEVE Cylinder Assembly 1
006001974B1 37 BOLT Allen 4

* Parts Not Illustrated

65
245 DI ENGINE
Crankcase Assembly - 245 DI

28

27
26 9
8 7 24

25
29

1
9
33
34
20 16
23 17
22 13 10 15
14
35 18
19
20 20 5
6 15

3
11 2
10
12

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

ENG245DIBP * ENGINE Cpte. 245DI BP 1


006000393H1 1 CRANKCASE Assy With Bearing Cap 1
‡ 2 CAP Front Bearing 1
‡ 3 CENTRE Bearing Cap 1
‡ 4 CAP Rear Bearing 1
006000421H1 5 STUD Bearing 6
006000414H1 6 NUT 6
000172580 7 PLUG Sheet Metal - Welch Plug 1
000020787E05 8 PLUG For Oil Gallery 3
006000406H1 9 PLUG with Groove (Front Oil Gallery) 2
006000359H91 10 SET of Bearings Comprising of 1
‡ 11 MAIN BEARING Top Front 2
‡ 12 MAIN BEARING Bottom Front 2
‡ 13 MAIN BEARING Top Rear 1
‡ 14 MAIN BEARING Bottom Rear 1
006000349H91 15 SET of Thrust Washer Comprising of 1
‡ 16 THRUST WASHER Top Outer 1
‡ 17 THRUST WASHER Bottom Outer 1
‡ 18 THRUST WASHER Top Inner 1
‡ 19 THRUST WASHER Bottom Inner 1
006000403H1 20 STUD For Front Cover 8

* Parts Not Illustrated / ‡ Not Serviceable Separately

68
Crankcase Assembly - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000012653P04 22 NUT ( Front Cover) 8


005556521R1 23 WASHER (Front Cover) 8
006000405H91 24 OIL Dip Stick Assy. 1
006000417H1 25 SEALING Ring For Dip Stick 1
006000408H1 26 SEALING Ring - Cylinder Liner (Lower) 2
006001515H1 27 SEALING Ring - Cylinder Liner (Upper) 2
006000409H1 28 CYLINDER Liner 2
000020988R1 29 DRAIN Plug 1
000020883E05 31 STUD (FIP) 3
006000394H1 33 SCREW Lubricating Distibution Mechanism 1
000022055RD 34 NUT 1
000020786E05 35 PLUG Crankcase 3
006001196H1 * STUD for Starter Motor Mounting 3
006001907H1 * KIT Gasket Overhaul A/R

* Parts Not Illustrated

69
Crankcase Assembly - 245 DI
32 34
30
26 25 29 50
27 48 28
47
45
19 44
21 33
28 7
6
23 20
24
22

18
10 1
38
37 39
35 5
36
40 13
11 2
12 3
16 17

14/15 9
8 4

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000442H91 1 SHEET Metal Cover Assy. 1


006000436H1 2 OIL Pan Gasket 1
006000448H1 3 OIL Pan Assy (Sheet Metal) 1
006000462H1 4 LATTERAL Batton 2
006000455H1 5 BATTON 2
000020307E05 6 BOLT For Oil Pan To Rear Cover 20
009343009R1 7 WASHER Spring M8 For Oil Pan 13
001099900R2 8 DRAIN Plug 1
001081618R1 9 WASHER For Drain Plug 1
006000438H1 10 CENTERING Tube - Front Cover(dowel) 2
006000439H1 11 GASKET Front Cover 1
006002000B1 12 COVER Front 1
006000473H1 13 SHAFT Sealing Ring (Front Cover) 1
005556320R1 14 BOLT Long For Front Cover 2
006002820H1 15 BOLT M10 X 85 With Sealing Hole 1
006000453H1 16 BOLT M10x 55 Front Cover 1
000012249P04 16 BOLT M10x45 For Front Cover 1
001231899R2 17 BOLT M10 X 60 For Front Cover 1
000022273Rd 18 SPRING Washer 10.2 For Front Cover 7
006000441H1 19 GASKET Timing Gear Cover(FIP Cover) 1
006000440H1 20 COVER Timing Gear (FIP) 1

70
Crankcase Assembly - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006002025A1 21 FILTER Cap 1


005556668R91 22 CLIP 1
000030020R1 23 BOLT M 10 X 25 (Timing Gear Cover FIP) 1
006002087H1 24 BREATHER Tube 1
006000449H1 25 GASKET Side Cover 1
006000443H1 26 COVER Side (Tappet) 1
000012249P04 27 BOLT For Side Cover 6
006000459H1 28 PIN M8x6x16 (Dowel Rear Cover) 2
006000450H1 29 GASKET Rear Cover 1
006000446H1 30 COVER Rear 1
006000445H1 31 OIL Sealing Ring (Crankshaft Seal) 1
000934309R1 32 SPRING Washer 8.2 For Rear Cover 7
000020306E05 33 BOLT M8 X 30 For Rear Cover 2
000020309E05 34 BOLT M8 X 25 Rear Cover) 5
006001963H1 35 CONNECTOR Hour Meter Cable 1
005552909 36 WASHER For Connector
006001922H1 37 NUT Transmission Cable 1
006001901H1 38 TIMING Mark Pointer 1
006000637H1 39 DOWEL 1
000020565E05 40 BOLT 2
006001801B1 41 IDLER Cage 1
000020280E05 42 DOWEL 2
006001807B1 43 GASKET Cage Idler 1
006001945B1 44 IDLER Shaft 1
006000524H1 45 BEARING 6204 N 2
006000530H1 46 CIRCLIP Internal 1
006001797B1 47 GEAR Idler 1
006002149H1 48 CIRCLIP External 1
000020306E05 49 BOLT M8 X 1.25 X 30 4
005551963R1 50 DOWEL Crankcase To Clutch Housing 2

71
Crankshaft Mechanism - 245 DI
21
22
23
20 19
18

25
24a
24
27
8
26
3 4 5 10 9 11
6

3
1 7
16 17 15 14 13 2
26

28

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000472H91 1 CRANKSHAFT Assy. Consisting of 1


006000482H1 2 BOLT Counter Weight 4
‡ 3 COUNTER Weight 2
006000499H1 4 BEARING Pilot 6304ZR 1
006000498H1 5 CIRCLIP (Crank Shaft) 1
006000496H1 6 KEY (CRANKSHAFT) 1
006000495H1 7 PIN (Dowel Crankshaft to flywheel) 1
006001167B91 8 FLYWHEEL Assy. Comprising of 1
‡ 9 FLYWHEEL 279mm” 1
006000489H1 10 FLY WHEEL Ring Gear 1
006000490H1 11 FLY WHEEL Bolt 4
006000619H1 13 CRANKSHAFT Timing Gear 1
006000683H1 14 FRONT Oil Slinger Ring 1
006000348H1 15 PULLEY Engine Belt 1
006000475H1 16 BOLT Pulley (Crankshaft) 1
006000506H1 17 WASHER For Crankshaft 1
006003308H91 KIT Piston Comprising of 1
006000476H1 18 PISTON 2
006000487H1 19 PISTON PIN 2
006000497H1 20 CIRCLIP (Piston Pin) 4
006003309H91 * RING Set (For 1 Piston) Comprising of 1

‡ Not Serviceable Separately

72
Crankshaft Mechanism - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000477H1 21 RING 1 2
006000478H1 22 RING 2 2
006000479H1 23 RING 3 2
006000485H91 24 CONNECTING Rod Assembly Comprising of 2
‡ 24a CONROD 2
006000486H1 25 CONROD Small End Bush 2
006000493H1 27 CONNECTING Rod Bolt 4
006000494H1 28 CONNECTING Rod Bolt Nut 4
006000474H1 26 CONROD Big End Liner 4

* Parts Not Illustrated / ‡ Not Serviceable Separately

73
Valve Gear - 245 DI

10

1
8 7 6 5 2

3
9 4

17 16 13 14 15 13 12 18 11

25 23 21 22 21 20 24 25

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000345H1 1 CAMSHAFT 1
006000518H1 2 KEY Woodruf 1
006000503H1 3 WASHER Camshaft 1
006000721H1 4 BOLT Camshaft 1
006000504H1 5 PAD Camshaft 1
006000505H1 6 ADAPTOR Camshaft 1
000020308E05 7 BOLT M 8x16 L for Camshaft Pad 3
006000484H1 8 GEAR Timing Camshaft 1
006000507H91 9 VALVE Tappet Assy. 4
006002299H91 10 PUSH ROD Assy. 4
006000526H1 11 PIN Intermediate Gear 1
006000502H1 12 GEAR (Idler Gear) Top Intermediate 1
006000524H1 13 BEARING 6204 2
006000530H1 14 CIRCLIP 1
006000527H1 15 WASHER Special for Intermediate Gear 1
006000513H1 19 GEAR Timing - FIP 1
000020308E05 18 BOLT M8X16 for timing gear - FIP 6
006002739B1 16 LOCK PAD (star washser) 1
006002756H1 17 NUT For Top Inter. Gear (Idler) 1
006000512H1 20 GEAR Bottom Intermediate 1
006000523H1 21 BEARING 6203 2

74
Valve Gear - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000521H1 22 CIRCLIP 40 (Bottom Intermidiate Gear Pin) 1


006000510H1 23 PIN Intermeiate Gear Bottom 1
006000511H1 24 PAD Intermeiate Gear Bottom 1
006000519H1 25 CIRCLIP (Bottom Intermidiate Gear Pin) 2

75
Cylinder Head Assembly - 245 DI
33
32
31
30
29
28 27
48 26
14
49 13
47 44 17 8
46 11
42 10
7 9
22 23 5
20 45
19 21
15 6 57 12
25 18
41 43
21
24 56
61 3
2 ra
51 i nd
2 ah
1 M 53
54
4 55
60

35 59 52
34 55 56
57 58
37

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000020507E05 1 DOWEL Cylinder 4


006005505B1 2 GASKET Cylinder Head 2 E/89/F07/15
006000344H91 3 ASSY. CYLINDER Head with Welch Plugs 2
‡ 3 HEAD Cylinder 1
000020299E05 * PLUG Expansion 6
000020301E05 * PLUG Expansion 1
000020903E05 * PLUG Expansion Dia 40 mm 1
006001981H1 * VALVE GUIDE Exhaust prefinish 1
006001980H1 * VALVE GUIDE Inlet - prefinish 1
006000614H1 * SEAT INSERT Inlet Valve - Prefinish 1
006000615H1 * SEAT INSERT Exhaust Valve - Prefinish 1
006000343H1 4 WATER Director 2
005550349R91 5 SEAL Valve Stem 4
006000618H1 6 SPRING Retainer Cup Lower 4
006000616H1 7 SPRING Valve 4
006000342H1 8 RETAINER Spring Upper 4
006000610H1 9 VALVE Inlet 2
006000611H1 10 VALVE Exhaust 2
005557681R1 11 COLLET Scored Cone 8
006000812F1 12 BOLTS Cylinder Head - 12.9 Grade 8 E/89/F07/15
006001198H1 13 STUD Rocker Arm Bracket 2

* Parts Not Illustrated / ‡ Not Serviceable Separately

76
Cylinder Head Assembly - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001195H1 14 STUD M10 X1.5 Rocker Cover 2


006000637H1 15 LOCATION Sleeve for Rocker Bracket 2
006000589H91 16 ASSEMBLY Rocker Group 2
006000621H1 17 BRACKET Rocker Arm 1
006000623H1 18 SHAFT Rocker 1
006000604H91 19 ROCKER ARM Assembly 2
006000622H1 20 ROCKER ARM 1
006000352H1 21 BUSH Rocker Arm 1
006000624H1 22 SCREW Adjusting 2
000032140B12 23 SCREW Nut Adjusting 2
006000626H1 24 WASHER Rocker Shaft 2
006000640H1 25 CIRCLIP 19 (rocker shaft) 2
000934309R1 26 WASHER(M8) Spring For Rocker Assy Mounting Stud 2
005553017R1 27 NUT For Rocker Bracket Stud 2
000022273RD 28 WASHER(M10) Spring For Rocker Assy Mounting Stud 2
000022055RD 29 NUT for Rocker Bracket Stud 2
006000628H1 30 GASKET Valve Cover 2
006000339H1 31 COVER CYLINDER Head (Valve Housing Cover) 2
006000351H1 32 WASHER Plain Valve Housing Cover 1
006001207H1 33 NUT Cap Valve Housing Cover 2
006000599H1 34 GASKET WATER Manifold 2
006003126H1 35 OUTLET Water Manifold 1
006001200H1 36 STUD - Water Manifold 4
000934309R1 37 WASHER 4
005553017R1 38 NUT 4
005550766R2 39 WASHER For Temperature Sensor Adaptor 1
005551426 40 TEMP Sensor Adapter 1
006000600H1 41 GASKET Between Exhaust Manifold and Cylinder Head 2
006002158H91 * EXHAUST Manifold Assembly 1
Comprising of
006000680H1 42 MANIFOLD Exhaust 1
000704613R1 46 GASKET Stub Pipe 1
001231400R13 47 STUB PIPE Assy 1
000179840 48 BOLT - Exhaust Manifod and Stub Pipe 2
001082012R2 49 WASHER 2
006001196H1 43 STUD - Exhaust Manifold 4
000022273RD 44 WASHER 4
000022055RD 45 NUT 4
006000601H1 50 GASKET Between Intake Mani And CYLINDER Head 2
006000606H1 51 INTAKE Manifold 1
006001199H1 52 STUD M8 Inlet Manifold 4
000934309R1 53 WASHER Spring 4
005553017R1 54 NUT 4
006000653H1 55 GASKET 1

* Parts Not Illustrated

77
Cylinder Head Assembly - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001199H1 56 STUD 2
000934309R1 57 WASHER 2
005553017R1 58 NUT 2
006002841H1 59 MANIFOLD Intermediate 1
006000507H91 60 VALVE Tappet Assy. 4
006002299H91 61 PUSH ROD Assy. 4

78
Cooling System - 245 DI

3 6
2
7
4
9 5
1
12
27

11

8
13 10

15 4

23

24 22
25 21
16 17
10
26
19 18

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007536253B1 1 COWL CPTE. Radiator Metallic 1 A/160/F07/08


007536253B1 1 COWL CPTE. Radiator Plastic 1
00760695B1 2 BRACE Radiator 1
005552901R1 3 BOLT 2
000022273RD 4 WASHER Spring Lock 2
005554365R1 5 NUT 2
007601737B1 6 HOSE Radiator To Thermostat 1
005556103R91 7 CLIP Hose 6
007601621B1 8 HOSE Radiator To Water Pump 1
007601402B1 9 SEALING Radiator Side RH 1
007601403B1 10 SEALING Radiator Side LH 1
076001953B91 11 RADIATOR Assembly with Cowl 1
007602942B91 11 RADIATOR Aluminum Assembly with Cowl 1 A/160/F07/08
007601953B91 11a RADIATOR Assembly with Recovery Bottle 1
007600505B1 12 FAN Blade Assembly 1
006002090B1 13 SPACER Fan 1
000934309R1 14 WASHER Spring Lock 4
000061157M01 15 BOLT Fan Mounting 4
006000653H1 16 GASKET Thermostat Housing & Water Outlet Manifold 1
006000652H1 17 THERMOSTAT Housing 1
006001200H1 18 STUD - Thermo. Housing Cover & Water Manifold 2

79
Cooling System - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000934309R1 19 WASHER For Stud 2


005553017R1 20 NUT 2
006000651H1 21 THERMOSTAT 1
006000350H1 22 GASKET Betn Thermostat Hsg & cover 1
006000654H1 23 COVER Thermostat Housing 1
005554679R1 24 BOLT 3
001233808R1 25 WASHER Spring Lock 3
006004585H1 26 HOSE Thermostat Housing to Water Pump 1 A/153/F06/34
000043129C11 27 WIREMESH Radiator 1 A/184/F08/30

80
Water Pump Assembly - 245 DI

3
10
15
14
13

1a
12
1
8
8
9 6
4
5 11

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006002102B91 1a WATER Pump Assy. 1


005554734R92 1 SEAL Unitized 1
006001498H1 2 IMPELLER 1
006001499H1 3 SHAFT Water Pump 1
006001500H1 4 PULLEY 1
006001501H1 5 NUT Nyloc 1
006001502H1 6 OIL Seal 1
006001503H1 7 SPACER Tube 1
006001504H1 8 CIRCLIP Internal 1
006001505H1 9 SPACER 1
006001506H1 10 KEY Woodruff 1
006001507H1 11 WASHER for Locknut 1
006001508H1 12 GREASE Cup Assy. 1
000051420D01 13 BOLT 4
000022273RD 14 WASHER 4
006000536H1 15 WATER Pump Gasket 1

81
Lubricating System - 245 DI

4 2

67

5 19

16
13
12 18
17
15
23 22
9 10 11

24

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000537H91 1 OIL Pump Assembly 1


006000538H1 2 OIL Pump Drive Gear 1
006000552H1 4 OIL Pump Centering Tube 2
006000554H1 5 BOLT For Oil Pump Mounting 2
006000634H1 6 SCREW Connector (Connector Oil Pump Inlet) 1
000020286E05 7 COPPER Washer For Screw Connector 1
006000541H1 8 SUCTION Strainer Assy 1
006000570H1 9 BANJO Bolt For Lub Oil Pump 1
005552905R1 10 WASHER Copper 2
006001637H1 11 DELIVERY PIPE Assy 1
006000572H1 12 CONNECTOR - Hp Pipe To Block 1
005552905R1 13 WASHER Copper 1
006000574H91 14 SINGLE Stage Oil Filter Assy. Comprising of 1
006001678H1 15 BRACKET Oil Filter 1
006000573H1 16 SEALING Ring 2
000020316E05 24 FILTER Element 1
000030020R1 17 BOLT M10x25 For Mounting Oil Filter Assy 2
000022273Rd 18 WASHER Spring For Mounting Oil Filter Assy 2
006001972B1 19 DELIVERY Pipe Lub Oil Pump To Block 1
006000570H1 20 BANJO Bolt For Delivery Pipe Pump To Block 2
005552905R1 21 WASHER Copper 4

82
Lubricating System - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006001638H1 22 SEALING Taper 1


006001639H1 23 FERRULE 1

83
Fuel System & Air Cleaner - 245 DI

28 32 30 29

26

35 33
36 34
37
19 20
15 12 24
18 13 23
16 17 8 22 31
6 21
9 10 11 7

5 4 3 2 1 27 39 38

2 1

4 3

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006000688H91 1 PUMP Injection (MICO) 1


006000520H1 2 ADAPTER (FIP) 1
006000689H1 3 GASKET For Injection Pump 1
000020882E05 4 NUT M10 For Pump Mounting 3
000022273Rd 5 WASHER Spring 3
006001904H1 6 PIPE Fuel Injection (High Press Pipe No. 1) 1
006000715H1 7 PIPE Fuel Injection (High Press Pipe No. 2) 1
000022201Rd 8 CLIP For Holding High Pressure Pipe (Holder High Pressure Pipe) 1
006003049H1 9 PIPE - FIP Lubrication 1
000020744E05 10 BANJO 2
001081724R2 11 COPPER Washer 4
000022206Rd 12 BOLT For Clip-high Pressure Pipe 1
001233808R1 13 WASHER Spring 2
001233807R1 14 NUT For Bolt For Clip - High Pressure Pipe 1
006000687H91 15 INJECTOR Assembly 2
000022171Rd 16 CLAMP Nozzle Holder 2
000022056Rd 17 WASHER Spherical Injection Nozzle Holder 2
006000696H1 18 STUD Nozzle Holder 2
005553017R1 19 NUT M8 For Injector Clampling 2
000934309R1 20 WASHER 2
006000629H1 21 PIPE Cpte. From Filter To FIP 1

84
Fuel System & Air Cleaner - 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000020710E05 22 WASHER Copper - Pipe Cpte From Filter To FIP (Sealing Ring) 4
001232932R1 23 BANJO Bolt - Pipe Cpte From Filter To FIP 2
006000704H1 24 PIPE From Feed Pump To Fuel Filter 1
006000710H1 25 OVERFLOW Pipe From FIP To Tank 1
006000703H1 26 PIPE Cpte Fuel Spill Injector To Tank 1
006000717H1 27 PIPE Cpte Filter To Feed Pump 1
006000583H1 28 BRACKET For Diesel Filter 1
000020565E05 29 BOLT Filter Angle Plate Mounting 2
000022273RD/ 30 WASHER Spring - For Fuel Filter Bracket 2
001082293R95
006000094F1 31 FUEL Filter Twin 1/2 Ltr. Mico 1
001233891R1 32 BOLT For Mounting Filter Assy. 2
000022055Rd 33 NUT For Mounting Filter Assyl. 2
005550700R1 34 WASHER Spring Lock For Mounting Fuel Filter On Filter Bracket 2
006003360H1 35 PIPE - Oil Gallery To Front Cover 1
006003355H1 36 BANJO 2
001081724R2 37 WASHER Copper 4
006000177F1 38 FILTER Element Primary 1
001081778R93 39 FILTER Element Secondary 1

AIR CLEANER
006001513B91 1 AIR Cleaner 1
007600595R91 2 BRACKET Air Cleaner 1
006001252B1 3 HOSE Air Intake 1
005555585R91 4 CLIP Hose Air Cleaner End 2

85
CHASSIS
AND
SHEET METAL
Single Piece Front Axle

11
12
13
7

17
14 14 2
15 15 10
3
16 2

17
10 2
4 3 18
9
8

2
18

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005557768R93 1 FRONT Axle Cpte. With Iron Ore - 255 Yuvraj 1


007600039R92 1 FRONT Axle Cpte. With Iron Ore - 3DI NBP/NST/ Sarpanch/BP 1
005557291R95 1 FRONT Axle Cpte. With Iron Ore - 475 NBP/NST/Sarpanch/BP 1
005558522R96 1 FRONT Axle Cpte. With Iron Ore - 575 NBP 1
007600344R91 1 FRONT Axle Cpte. Single Piece 475DI & 275DI Wetland Models 1 K/50/F04/13
000040090D 2 BUSH Steering Knuckle - 3 DI NBP/NST/ 255 Yuvraj 4
007600289R1 2 BUSH Steering Knuckle - 475/ 575 NBP & NST 4
000705593R1 3 BUSH Front Axle Pivot Pin 3DI/ 475 2
007600046R1 3 BUSH Front Axle Pivot Pin-Short - 575 NBP 1
007600045R1 3A BUSH Front Axle Pivot Pin-Long - 575 NBP 1
000109462 4 NIPPLE Grease A/R
000109461 4 NIPPLE Grease A/R
005557719R91 5 PIVOT Pin Front Axle 1
001081607R1 5A BOLT 2
005556442R1 6 LOCK Plate for Pivot Pin 1
007600998A91 7 STAY Rod 3 DI NBP (32 mm Dia.) 1
007600999A91 7 STAY Rod 4 DI NBP (32 mm Dia.) 1
007601001A1 8 NUT Stay Rod 2
001231305R2 9 WASHER Spring Lock Stayrod Nut 2
007600002R1 10 SEAL Oil Pivot
t Pin (Wetland) 2
005550052R2 11 SOCKET S ayrod Ball 1

88
Single Piece Front Axle

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

1082051R2 12 WASHER Spring Lock 2


000842389R1 13 SHIM Stay Rod Cap G 0.381mm 6
000271565 14 BOLT 2
003109613R2 15 CAP Stay Rod Ball Socket 1
003071538R3 16 BALL Stay Rod 1
007600876R91 17 SEAL Steering Knuckle - Top 2 A/116/F04/19
005557019R91 18 SEAL Steering Knuckle - Bottom 2
000103374 * PIN Cotter - 3DI/ 475 NBP 2
000933471R1 * NUT Slotted - 3DI/ 475 NBP 2
000114745 * KEY Woodruff 2
005557092R1 * SHIM 0.381mm 1
005557091R1 * SHIM G 0.127mm 1
005557093R1 * FELT Washer - 4 DI 2

* Parts Not Illustrated

89
Single Piece Front Axle 235 & 245 DI

11

13

2 14 12
10
9
15
4 5 3 16
1
1

6,7,8 2

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

245 DI FRONT AXLE


007600518B11 * FRONT Axle Cpte.-245 DI-40mm Dia. Steering Knuckle - -
Old Comprising of
007601647B1 1 BUSH Central Sleeve Front Axle 2
007601646B1 2 BUSH Steering Knuckle (Thrust) 4
007601013B11 3 PIN Pivot Front Axle With Lock Plate 1
007601018B1 4 LOCK Plate Small - Front Axle Pivot Pin 2
001081607R1 5 BOLT 2
007601710B1 6 SHIM Steering Knuckle Pivot Pin (0.1mm thickness) 2
007601711B1 7 SHIM Steering Knuckle Pivot Pin (0.2mm thickness) 2
007601712B1 8 SHIM Steering Knuckle Pivot Pin (0.5mm thickness) 4
007601023B1 9 O’ RING Front Axle Pivot Pin 2
007601024B1 10 O’ RING Bottom Steering Knuckle 2
000114745 11 KEY Woodruff 1
007600522B1 12 ARM Knuckle LH 1
007600523B1 13 ARM Knuckle RH 1
000271565 14 BOLT 2
007601726B1 16 SHIM Front Axle Pivot Pin (0.2mm thickness) 4
007601727B1 16 SHIM Front Axle Pivot Pin (0.2mm thickness) 4
007601728B1 16 SHIM Front Axle Pivot Pin (0.2mm thickness) 4

* Parts Not Illustrated

90
Single Piece Front Axle 235 & 245 DI

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

245 DI MODIFIED FRONT AXLE


007601390B11 * FRONT Axle Cpte.-245 DI-34.5mm Dia. Steering Knuckle Comprising of
007600045R1 1 BUSH Central Sleeve Front Axle 2
007601393B1 2 BUSH Steering Knuckle (Thrust) 4
007601760B11 3 PIN Pivot Front Axle With Lock Plate 1
005556442R1 4 LOCK Plate Small - Front Axle Pivot Pin 2
001081607R1 5 BOLT 2
005557092R1 6 SHIM Steering Knuckle Pivot Pin (0.1mm thickness) 2
005557091R1 7 SHIM Steering Knuckle Pivot Pin (0.2mm thickness) 2
000114745 11 KEY Woodruff 1
007600522B1 12 ARM Knuckle LH (34.5 mm Dia.) 1
007600533B11 13 ARM Knuckle RH 1
000271565 14 BOLT 2
000124589 15 NUT 1
007601756B1 16 SHIM Front Axle Pivot Pin (0.2mm thickness) 4
007601757B1 16 SHIM Front Axle Pivot Pin (0.2mm thickness) 4
007601758B1 16 SHIM Front Axle Pivot Pin (0.2mm thickness) 4
001231413R91 * BEARING Thrust Steering Knuckle 2

235 DI FRONT AXLE


007600608B91 * FRONT Axle Cpte. with Hub Assly. - 235 1
40mm Dia. Steering Knuckle - Old Comprising of
007600609B11 * FRONT Axle Cpte. - 235 40mm Dia. Steering Knuckle Comprising of 1
007600045B1 1 BUSH Pivot Pin - 235 2
007600565B1 2 BUSH Steering Knuckle 2
007600544B1 2 BUSH Steering Knuckle 2
007601567B11 3 PIVOT Pin Cpte. with Lock Plate - 235 1
007601018B1 4 LOCK Plate Small - Front Axle Pivot Pin 2
007601710B1 * SHIM Steering Knuckle Pivot Pin 0.1mm 2
007601711B1 * SHIM Steering Knuckle Pivot Pin 0.2mm 2
007601712B1 * SHIM Steering Knuckle Pivot Pin 0.5mm 2
007601023B1 * O’RING Front Axle Pivot Pin 4
007601024B1 * O’RING Bottom Steering Knuckle 2
007601726B1 6 SHIM Front Axle Pivot Pin 0.2mm 4
007601727B1 7 SHIM Front Axle Pivot Pin 0.5mm 4
007601728B1 8 SHIM Front Axle Pivot Pin 0.8mm 4
007600522B1 12 ARM Knuckle LH 1
007600523B1 13 ARM Knuckle RH 1

235 DI MODIFIED FRONT AXLE


007600608B92 * FRONT Axle Cpte. with Hub Assly. - 235 1 A/151/F06/28
34.5mm Dia. Steering Knuckle Comprising of
007602612B91 * FRONT Axle Cpte.-235 34.5mm Dia. Steering Knuckle Comprising of 1 A/151/F06/28
007600565B1 1 BUSH Pivot Pin - 235 2 A/151/F06/28

* Parts Not Illustrated

91
Single Piece Front Axle 235 & 245 DI

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

007601393B1 2 BUSH Steering Knuckle 4 A/151/F06/28


007602623B3 3 PIVOT Pin Cpte. with Lock Plate - 235 1 N/38/F08/31
005556442R1 4 LOCK Plate Small - Front Axle Pivot Pin 2
005557092R1 * SHIM Steering Knuckle Pivot Pin 0.1mm 2
005557091R1 * SHIM Steering Knuckle Pivot Pin 0.2mm 2
007601673B1 6 SHIM Front Axle Pivot Pin 0.2mm 4
007605060B91 7 SPACER Front Axle Pivot Pin A/R N/38/F08/31
007601758B1 8 SHIM Front Axle Pivot Pin 0.8mm 4
001231413R91 * BEARING Thrust Steering Knuckle 2
007600522B1 12 ARM Knuckle LH 1
007600523B1 13 ARM Knuckle RH 1
007602554B91 * TIE Rod Assembly 235 DI 1 A/151/F06/28
005555303R2 * PLATE Lock 1 N/38/F08/31
000934309R1 * WASHER Spring Lock 1 N/38/F08/31
000020253E05 5 BOLT Hex. Headed 4 N/38/F08/31

* Parts Not Illustrated

92
3 Piece Front Axle

18
15
22

23
23 14 5
19 20 7
1
8
21 4
2

5 9 3
10 5
2
6
17
16
3

5 3

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005555913R93 1 FRONT Axle Cpte. - 3 Piece 1


007600635R91 1 FRONT Axle Cpte. - 3 Piece 575DI Wetland 1 K/50/F04/13
005553988R2 2 BUSH Front Axle Pivot Pin 2
001081992R91 3 NIPPLE Grease 3
005558950R92 4 FRONT Axle Extension Grey Colour L.H. 1
007600495R92 4 FRONT Axle Extension Grey Colour L.H. - 575DI Wetland 1 K/50/F04/13
000040090D 5 BUSH Steering Knuckle 2
005558971R92 6 FRONT Axle Extension Grey Colour R.H. 1
007600494R92 6 FRONT Axle Extension Grey Colour R.H. - 575DI Wetland 1 K/50/F04/13
000040090D 5 BUSH Steering Knuckle 2
001081755R2 7 BOLT 2
005556110R2 8 SLEEVE Front Axle Bolt 2
001082016R2 9 WASHER 2
000022081 10 NUT 2
005557719R91 11 PIVOT Pin Front Axle with Lock Plate 1
005557718R1 11 PIVOT Pin Front Axle 1
001081607R1 12 BOLT 2
005556442R1 13 LOCK Plate For Pivot Pin 1
007600999A91 14 STAY Rod 4 DI (32 mm Dia.) 1
007600333B91 14 STAY Rod Cpte. Nut - 595 DI 1
000842389R1 15 SHIM Stay Rod Cap G 0.381mm 6

93
3 Piece Front Axle

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

007601001A1 16 NUT Stay Rod 2


001231305R2 17 WASHER Spring Lock Stayrod Nut 2
005550052R2 18 SOCKET Stayrod Ball 1
000271558 19 BOLT 2
000271565 20 BOLT 2
003109613R2 21 CAP STAY Rod Ball Socket 1
‡ 22 BALL Stay Rod 1
007600876R91 * STEERING Knuckle Seal -top 2
005557019R91 * STEERING Knuckle Seal - Bottom 2
000842389R1 * SHIM 0.381mm 1
005557091R1 * SHIM G 0.127mm 1
007601285A1 * SPACER - Stay Rod A/R
007601286A1 * SPACER - Stay Rod A/R
007601287A1 * SPACER - Stay Rod A/R
007601284A1 23 WASHER - Stay Rod 2
007600976B91 * FRONT Axle Centre Piece - 595 DI Potato Spl. 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

94
Front Axle Support

1 2/3
5a

1b

1a 1 8
7
8
6

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005550519R94 1 SUPPORT Front Axle (With Adaptor Type) (225/255 DI Reg) 1


005550053R93 1 SUPPORT Front Axle - Folded (With Adaptor Type) (For 3 DI Models) 1
005551419R97 1 SUPPORT Front Axle (265 DI BP& 365 DI/255 DI Yuvraj) 1
007536712B1 1 SUPPORT Front Axle (265 & 475 DI, New Bhoomiputra) 1 A/170/F07/38
005551418R8 1 SUPPORT Front Axle (All 3DI/All 475 DI Models Except NST) 1
007536712B1 1 SUPPORT Front Axle (All NBP) 1 A/206/F09/45
001231765R94 1 SUPPORT Front Axle (With Adaptor Type) (B 275 IDI ) 1
007600641R91 1 SUPPORT Front Axle - (Cast Iron) 1
(All 575 DI & 585 DI Sarpanch)
008000462B1 1 SUPPORT Front Axle (475 DI NEW SARPANCH) 1
007600308B91 1 SUPPORT Front Axle (595 DI NEW SARPANCH) 1 A/206/F09/45
007600632R91 1 SUPPORT Front Axle - Wetland with Replaceable Bush (575 DI) 1 A/207/F09/50
005550513R1 1b ADAPTOR Front Axle 1
005551416R1 2 SPACER LH 1
005551417R1 3 SPACER RH 1
007600275R1 2 SPACER (For 475 DI models with 2
Single Piece Front Axle / 575 DI BP (All 3 DI NBP)
000179799 4 BOLT 4
000271731 5 BOLT 2
000271560 5a BOLT 2
000271569 6 BOLT 1

95
Front Axle Support

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

000271574 7 BOLT 1
001082015R2 8 WASHER Spring Lock 4
005556425R1 * BUSH Rear Front Axle Support 575DI 1
005556426R1 * BUSH Front Front Axle Support 575DI 1

* Parts Not Illustrated

96
245 & 235 Front Axle Support

19 17 4 18 14

17 15
16 2a
8
5 4a 3a
5a
9
6
10 1a
7 13
12
1
2 6a
3
11
2

Fig. - 1 Fig. - 2

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

245 FRONT AXLE SUPPORT


007600521B11 1a SUPPORT Front Axle - 245 DI (40 mm Dia. Steering Knuckle) 1
007601761B91 1a SUPPORT Front Axle - 245 DI (34.5 mm Dia Steering Knuckle) 1 A/150/F06/27
00760116B1 2a BOLT 245 DI 4
007601117B1 3a WASHER 245 DI 4
005552901R1 4a BOLT - 245 DI 1
000022273RD 5a WASHER - 245 DI 1
7600980B91 6a SEALING Bottom 1

235 FRONT AXLE SUPPORT


007600606B12 1 SUPPORT Front Axle - 235 (40 mm Dia. Steering Knuckle) 1
007602621B91 1 SUPPORT Front Axle - 235 (34.5 mm Dia Steering Knuckle) 1 A/151/F06/28
007600330C1 2 BOLT 6
005556521R1 3 WASHER Spring Lock 6
000030184R1 4 WASHER Plain 2
‡ 5 ADAPTOR Hydraulic Mounting 1
000020294SH 6 BOLT 4 A/173/F07/42
000022273RD 7 WASHER Spring Lock 4
007601522B1 8 BRACKET Tower Air Cleaner 1
000020306E05 9 BOLT 4
000934309R1 10 WASHER Spring Lock 2

‡ Not Serviceable Separately

97
245 & 235 Front Axle Support

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

000120396 11 WASHER Plain 6


000022055RD 12 NUT 4
000934309R1 13 NUT 4
007601015B1 14 CLAMP Air Cleaner 1
007601014B1 15 BRACKET Air Cleaner 1
000179840 16 BOLT 4
001082012R2 17 WASHER Spring Lock 6
000179843 18 BOLT 2
000102635 19 NUT 2

‡ Not Serviceable Separately

98
Front Axle Weight

19
18

9a 17

16
14

15 13
12
11
10

20
9

5
1 4
3
8
7
2 6

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007600361B1 1 WEIGHT Front Axle 595 NST 1


007601372R2 1 WEIGHT Front Axle 50 Kg 1 A/160/F07/08
00555044R4 & 000040276C07
As a Set is Interchangeable with 007601372R1
00555044R4 ◆ WEIGHT Front Axle 34 Kg 1
000040276C07 WEIGHT Front Axle 16 Kg 1
000271574 2 BOLT 2
007601893B1 ◆ BOLT 2
001099817R1 3 WASHER Plain 3 A/202/F09/26
001082015R2 4 WASHER Spring Lock 2
007600258R1 5 BRACKET Front End Mounting 1 A/129/F05/15
005550228R2 5 BRACKET Front Weight - 255 Yuvraj 1
005550998R3 5 BRACKET Front Weight - 275 BP 1
005558326R1 5 BRACKET Front Weight - 475 Sarpanch/275 NBP/275 Sarpanch 1
005558319R1 5 BRACKET Front Weight - 575 BP/ Sarpanch 1
000271560 6 BOLT 2 A/129/F05/15
001082015R2 7 WASHER Spring Lock 2
005550807R1 9 WEIGHT Front End (Jerry Can) A/R
005557710R1 9 WEIGHT Front End - 255 Yuvraj/ 8
All 275&575 Except 275 & 575 NST
005555523R1 9 WEIGHT Front End L Type A/R

◆ Alternate Part Number

99
Front Axle Weight

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005557868R1 9 WEIGHT Front End (Box Type) (For 575 & 585 DI Sarpanch) 4
007600361B1 9 WEIGHT Front End 595 NST A/R
005551847R1 * PLUG for Weight Mounting Bracket 1
005550092R1 10 SPACER Rubber 1
005550099R92 11 RETAINING Plate for Front weight 1
000050648D99 12 WASHER Plain (Except B 275, 225 & 255 DI) 2
001082014R2 13 WASHER Spring Lock (Except B 275, 225 & 255 DI) 2
005557709R1 14 BOLT Long (Except B 275, 225 & 255 DI) 2
005558022R1 15 PLATE Clamp (L Type) (For B275 DI) 2
005557848R2 16 BOTTOM Seal Rubber (For B275 DI) 1
000120377 16 NUT UNC 2
007600980B91 17 BOTTOM Seal Rubber (For 245 DI) 1
005558065R92 17 BOTTOM Seal plate 475 Sarpanch 1
007600178R91 17 BOTTOM Seal plate 475 BP 1
008000048B1 * BAFFLE Plate - 475 NST 1
008000115B91 * HEAT Shield - 475 NST 1
007536255B11 * SHIELD Baffle Plate - 595 DI 1
007539478B1 * BAFFLE Hot Air - 595, 575 & 275 DI 1 A/198/F09/19
007535986B11 * BAFFLE Plate LH - 595 DI Old 1
007535833B1 * BAFFLE Plate - 595 DI Modified 1
000120394 18 WASHER Plain 2
000180123 19 BOLT For Rubber Bottom Seal 2
005558426R1 * PAD Rubber Weight Retaining
- 475 Sarpanch / 275 NBP/ 275 Sarpanch/575 BP/275 BP 1
005558216R1 * WEIGHT Rear Wheel 595 NST 2
007536937B11 20 FRONT Counter Weight in Sheet Metal Box - 1 U/34/F06/33
36 Kg. 475 Sarpanch / 275 NBP/ 275 Sarpanch
007536936B1 * BOLT Front End Weight Mounting 8
005558327R91 11 RETAINING Plate for Front Weight
- 275 DI Sarpanch / 575 DI BP / 575 DI Sarpanch 1
007536938B11 17 BOTTOM Sealing - 275 DI NBP 1
007602376B91 17 BOTTOM Sealing - All NBP Except 275 DI 1
007602375B1 * STOPPER Hood Rest Tyre 2
007602373B1 17a FOAM Pad for Bottom Sealing Back 1
006008314B1 17b FOAM Pad for Bottom Sealing Side 1
007535932B91 17 BOTTOM Sealing - 275 DI NBP (Old Type) 1
007500036R1 * RUBBER Bottom Seal - 255 DI Yuvraj 1

* Parts Not Illustrated

100
Steering Knuckle, Arm, Drag Link and Tie Rod

19

23
24

22
21 19
11 20
6
12
13 19 7
14
15 16
11 5
12 9 8
13 18 2
14
22 15 10 3
21
20
5
19
4
6
17
18
8 1
3

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007601025B11 1 KNUCKLE Cpte. R.H. Steering (For 235 / 245 DI) 1


40 mm Dia Knuckle Pin - Old
007601399B11 1 KNUCKLE Cpte. R.H. Steering (For 235 / 245 DI) 1 A/150/F06/27 &
34.5 mm Dia Knuckle Pin - Modified A/151/F06/27
005557090R93 1 KNUCKLE Cpte. R.H. Steering (For 475 DI All models & 575 NBP) 1 N/28/F04/32
001127036R96 1 KNUCKLE Cpte. R.H. Steering (For All 3 DI models 1 N/28/F04/32
255 Yuvraj/575 DI BP/575 Sarpanch/575 DI NEW SARPANCH/
585 Sarpanch/595 DI/585 DI Sarpanch with Power Steering
005554708R94 1 KNUCKLE Cpte. R.H. Steering 1 A/206/F09/45
(For 585 DI Sarpanch with Power Steering)
007600679B11 2 KNUCKLE Cpte. L.H. Steering (For 235 / 245 DI ) 1
40 mm Dia Knuckle Pin - Old
007601398B11 2 KNUCKLE Cpte. L.H. Steering (For 235 / 245 DI) 1 A/150/F06/27 &
34.5 mm Dia Knuckel Pin - Modified A/151/F06/27
005557089R93 2 KNUCKLE Cpte. L.H. Steering (For 475 DI All Models & 575 NBP) 1 N/28/F04/32
001127035R95 2 KNUCKLE Cpte. L.H. Steering (For All 3 DI Models / 255 Yuvraj / 1 N/28/F04/32
575 DI BP/575 Sarpanch/575 DI NEW SARPANCH/585 Sarpanch/595 DI
005557708R5 2 KNUCKLE Cpte. L.H. Steering (For 585 DI Sarpanch Power Steering) 1
000039862D 3 BEARING Steering Knuckle Thrust 2
001231413R91 ◆
001127311R91 ◆

◆ Alternate Part Number

101
Steering Knuckle, Arm, Drag Link and Tie Rod

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

003070055R91 ◆
000707558R91 ◆
001082161R92 ◆
007600522B1 4 ARM R.H. Steering Knuckle (For 235 & 245 DI) 1
001127655R1 4 ARM R.H. Steering Knuckle (For All 575 Model Except 1
575 NBP/ 585 Sarpanch / All 3DI / 255 Yuvraj)
005557087R1 4 ARM R.H. Steering Knuckle (For All Models Except Above) 1
000271565 5 BOLT 2
000102639 6 NUT 2
007600523B1 7 ARM R.H. Steering Knuckle (For 235 & 245 DI) 1
001127659R1 7 ARM L.H, Steering Knuckle(For All 575 Model Except 1
575 NBP/ 585 Sarpanch / All 3DI / 255 Yuvraj)
005557088R1 7 ARM L.H, Steering Knuckle (For All Models Except Above) 1
000114745 8 KEY Woodruff No. 40 2
007601748B91 9 TIE ROD Cpte. - 595 DI Potato Spl. 1
007602554B91 9 TIE ROD Cpte. (For 235/245 DI) 40mm Dia. Steering Knuckle 1 A/206/F09/45
005557725R91 9 TIE ROD Cpte. QH Talbros 1
001232794R92 9 TIE ROD Cpte. for Single Piece Axle 1
(For 255 Yuvraj/All 3DI Models/575DI NBP/All 475 Models)
001233219R91 ◆
001231409R91 ◆
001127912R2 ◆
001230282R91 9 TIE ROD Cpte. (For 3 piece Axle) NAAL 1
005550589R91 ◆ RML Comprising of
‡ 10 TUBE Tie Rod 1
000181379 11 BOLT 2
001082012R2 12 WASHER 2
001082019R1 13 CLIP Tie Rod LH 2
000120394 14 WASHER 2
000103026 15 NUT 2
007601656B91 16 END LH Cpte. Tie Rod - 235 / 245 DI 1
007601944A91 16 END LH Cpte. Tie Rod (For 255 Yuvraj / 1
All 3 DI Models / 575DI NBP/All 475 Models)
001230291R11 16 END LH Cpte. Tie Rod (For 3 Piece Front Axle) NAAL 1
005550590R91 ◆ RML
007601657B91 17 END RH Cpte. Tie Rod - 235 1
007601945A91 17 END RH Cpte. Tie Rod (For 255 Yuvraj / 1
All 3 DI Models / 575DI NBP/All 475 Models)
001230290R11 17 END RH Cpte. Tie Rod (For 3 Piece Front Axle) NAAL 1
005550591R91 ◆ RML
00110146R91 18 NIPPLE Grease 4
007601659B1 19 BOOT Rubber - 235 / 245 DI 4
001082091R1 19 BOOT Rubber 4
007601660B1 20 WASHER Lock - 235 / 245 DI 4

‡ Not Serviceable Separately / ◆ Alternate Part Number

102
Steering Knuckle, Arm, Drag Link and Tie Rod

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001127914R1 20 WASHER Lock 4


007601661B1 21 NUT - 235 4
000933471R1 21 NUT 4
000103374 22 PIN Cotter 4
007601899B1 23 DRAG Link Cpte. - 235 1
007600525B1 23 DRAG Link Cpte. - 245 DI 1
008000352B92 23 DRAG Link Cpte. - 265 DI New Sarpanch/275 DI New Sarpanch 1
005550044R92 23 DRAG Link Cpte. - 1
255 DI/475 DI NEW SARPANCH/575 DI NEW SARPANCH/All 3DI Except NST
001232795R92 23 DRAG Link Cpte. - All 475 DI Sarpanch/475 DI BP/
001233220R91 ◆ 475 NBP/575 DI Sarpanch/575 DI BP/575 DI NBP 1
007600321B92 23 DRAG LINK CPTE. - 595 NST Comprising of 1
‡ 24 TUBE Drag Link 1
001232793R92 25 END L.H. Cpte. Drag Link - (RML) 1
001233509R91 ◆
001231792R92 26 END R.H. Cpte. Drag Link -(RML) 1
001233510R91 ◆
000120394 27 WASHER Spring Lock 2
001082012R2 28 WASHER Plain 2
000103026 29 NUT 2
005557091R1 * SHIM Steering Knuckle Pivot 0.015” A/R
005557092R1 * SHIM Steering Knuckle Pivot 0.005” A/R

KIT NUMBERS
007601664B91 * KIT Tie Rod End RH & LH (235/245 DI) 1
007600081R91 * KIT Tie Rod End RH & LH (For 575 & 585 DI Models - 1
3 Piece Front Axle) Comprising of
001230290R11 17 END Cpte. Tie Rod RH 1
001230291R11 16 END Cpte. Tie Rod LH 1
007600082R91 * KIT Tie Rod End RH & LH (For 2 DI & 3 DI Models) 1
Comprising of
001232792R91 17 END Cpte. Tie Rod RH 1
001232793R91 16 END Cpte. Tie Rod LH 1

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

103
Front Wheel Hub

7 9
8
6
3

12
11 10

5
2
1 4

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558517R1 1 OIL Seal (Front wheel Hub) 1


007604965B91 2 BEARING Inner Front Wheel Cpte. (Bigger) 2 N/41/F09/12
001099226R91 2 BEARING Inner Front Wheel Cpte. 2
001099263R91 ◆
000371896R91 ◆
000618022R91 ◆
001082166R91 ◆
005551757R91 ◆
007603307B1 3 HUB Front Wheel Cpte. (For Bigger Inner Bearing) 2 N/41/F09/12
005555556R2 3 HUB Front Wheel Cpte. 2
001099227R91 4 BEARING Front Wheel Cpte. Outer 2
000392674R91 ◆
000700549R91 ◆
001099264R91 ◆
005551758R91 ◆
005555170R91 ◆
000700572R1 5 WASHER Front Wheel Outer Bearing 2
000427645 6 NUT Slotted 2
000103398 7 PIN Cotter 2
005555558R2 8 GASKET Front Wheel Hub Cap 2 A/172/F07/40
005555557R1 9 CAP Front Wheel Hub 2

◆ Alternate Part Number

104
Front Wheel Hub

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000179816 10 BOLT 6
001082011R2 11 WASHER 6
003043870R1 * RETAINER Grease Front Wheel Bearing Outer 2
000109461 12 GREASE Nipple 1
000700572R1 * WASHER Front Wheel 1

* Parts Not Illustrated

105
Fuel System

14
6a 13
20

15 16
17 21
19
4/5 18
22
23
1
3

7
8
2 9 6
987 10
24
12
10
11

25 1
26

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007515105B91 1 TANK Fuel Cpte. (For 235) 1


005558061R92 1 TANK Fuel Cpte. (For 225 / 255 Yuvraj) 1
005558121R92 1 TANK Fuel Cpte. with Hood latch. All NBP/Sarpanch/ 245 DI 1
007515323B92 1 TANK Fuel - All New Sarpanch / 595 DI 1 A/207/F09/50
005558058R91 1 TANK Fuel Cpte. (For All BP) with Scuttle Old 1
005557623R93 1 TANK Fuel - (575 BP Models) with Scuttle Old BP 1 A/206/F09/45
007515322B91 * CAP Fuel Tank - All Sarpanch & NST 1 A/132/F05/18-U/38/F07/34
007515223R91 * CAP Fuel Tank with Lock - All BP & Yuvraj 1 A/132/F05/18
005555085R3 * SEAL Fuel Tank Cap All BP & Yuvraj 1
007700433B1 2 UNIT Fuel Tank - 235 1
005556083R3 2 UNIT Fuel Tank - All BP / NBP/ Sarpanch & 245 DI 1
008000289B92 2 UNIT Fuel Tank - All New Sarpanch (PRICOL) 1
005554084R1 3 GASKET Fuel Unit Tank 1
001127217R1 * SPRING Hood Latch RH 1
005558698R91 4 LATCH Hood LH Cpte. 1
008000247B91 4 LATCH Hood LH Cpte. 1
001127216R1 * SPRING Hood Latch LH 1
005558693R91 5 LATCH Hood RH Cpte. 1
008000248B91 5 LATCH Hood RH Cpte. 1
000704525R1 * BRACKET Hood Latch 2
001127926R1 * BOLT Water Drain Wing 1

* Parts Not Illustrated

106
Fuel System

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005550018R1 * DRAIN Water 1


001121752R2 * WASHER Rubber 1
006001355B1 * BRACKET Cpte. Pull to Stop (245 DI) 1
001127941R91 * BRACKET Cpte. Fuel Shut Off Rod 1
(For 255Yuvraj/235 & All BP Except 575 BP)
005554760R91 * BRACKET Cpte. Fuel Shut Off Rod - 575 BP 1
005557006R1 * BRACKET Cpte. Pull to Stop (For 4 DI NBP/NST & Sarpanch) 1
005557403R2 * BRACKET Cpte. Pull to Stop (For 3 DI NBP/NST & Sarpanch) 1
000179837 * BOLT 1
000102635 * NUT 1
001082012R2 * WASHER Spring Lock 1
007505269B91 6 SCUTTLE Assembly - 235 1
005557555R91 6 SCUTTLE Assembly- All NBP & 245 DI 1
005557555R91 6 SCUTTLE Assembly - All Sarpanch 1
008000490B91 6 SCUTTLE Assembly - All New Sarpanch 1 A/112/F04/04-A/160/F07/08
000013895P04 7 BOLT 4
000022273RD 8 WASHER Spring Lock 4
000022079RD 9 WASHER Plain 4
0055575556R11 12 PAD Scuttle 4
005558436R1 10 BOLT 10
005557516R1 11 STRIP Rubber (Between Tank & Scuttle) - 235 2
007505238B1 13 SCUTTLE Panel - 235 1 A/164/F07/18
007505521B11 ◆ A/194/F09/01
007505383B1 13 SCUTTLE Panel - 245 DI 1
005558667R91 13 SCUTTLE Panel - 3 DI BP & 475 BP 1
007505549B91 13 SCUTTLE Panel Cpte. 1 A/170/F07/38
005559009R91 13 SCUTTLE Panel - 575/585 BP 1
005557556R2 13 SCUTTLE Panel - All Sarpanch 1
008000065B91 13 SCUTTLE Panel - All New Sarpanch 1
‡ 6a FLAPPER Scuttle 1
008000149B1 15 NUT Float ( Between Scuttle & Fuel Tank) - All New Sarpanch 1
007500488R2 * BEADING PVC Hood Flapper 1
005557488R1 * BUTTON Rubber for Hood Flapper 2
005557770R1 * GROMMET Rubber for Hood Latch Pocket 2
001231287R2 * GROMMET Rubber - 255 DI Yuvraj 2
005557982R1 * PAD Rubber - Tank to Scuttle Mounting
- All NBP & All BIC Sarpanch Models 2
000704520R2 * PAD Rubber Fuel Tank Support - 255 DI Yuvraj / 575 DI BP 8
001121466R1 * PAD Rubber Fuel Tank - 255 DI Yuvraj / 575 DI BP 1
008000198B1 14 STOPPER Rubber for Flapper ( Scuttle) 1
008000132B1 16 PAD Rubber Scuttle side - All New Sarpanch 2
008000109B1 17 PAD Rubber Scuttle Bottom - All New Sarpanch 2
008000069B1 18 HEAT SHIELD Scuttle Panel LH - All New Sarpanch 1
008000068B1 19 HEAT SHIELD Scuttle Panel RH - All New Sarpanch 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

107
Fuel System

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

008000150B1 20 COVER Scuttle Support - All New Sarpanch 1


005558527R91 21 BRACKET Fuse Box Mounting 235 / 245 DI/ All NBP 1 A/170/F07/38
008000228B91 21 BRACKET Fuse Mounting - All New Sarpanch 1
008000257B1 22 COVER Steering Column Front - All New Sarpanch 1
008000258B1 23 COVER Steering Column Rear - All New Sarpanch 1
008000066B1 * BRACKET Fuel Tank Bottom Scuttle Mounting LH - All New Sarpanch 1
008000067B1 * BRACKET Fuel Tank Bottom Scuttle Mounting RH - All New Sarpanch 1
008000031B1 * LOCKSET Cpte. with Key- All New Sarpanch/ NBP / 235 & 245 DI 1
001127934R2 * FUEL Tank Clamping Plate - 235 / 255 Yuvraj 1
005552613R93 24 MIRROR Cpte. With Bracket - All Except NST 1 A/206/F09/45
008000164B91 24 MIRROR Cpte. With Bracket - All NST 1
008000576B1 25 PAD Rubber - Mirror Mounting - ALL NEW SARPANCH 1
008000300B1 26 SCREW - Mirror Mounting 4
00020308E05 * BOLT for Mounting Scuttle With Fuel Tank 10
008000326B1 * PAD Rubber Fuel Tank Mounting 6
007515264B91 27 FUEL Tap with Filter Assembly 1 A/157/F07/01
008000068B1 28 SCUTTLE Panel Heat Shield RH 1
008000069B1 29 SCUTTLE Panel Heat Shield LH 1
008000326B1 * PAD Rubber - All New Sarpanch 1
008000068B1 * SCUTTLE Panel Heat Shield R.H - MF - All New Sarpanch 1
008000069B1 * SCUTTLE Panel Heat Shield L.H - MF - All New Sarpanch 1
000060495M01 * RUBBER Pad Side Panel - All New Sarpanch 4
000061345M01 * RUBBER Pad for Floor Panel - All New Sarpanch 4
001127932R1 * RUBBER Pad - All 2
001127966R1 * RUBBER Pad - All 4
005555907R1 * GROMMET - 7 Pole Socket 1
005555460R1 * GROMMET - EPDM - Flip Tyre Shield 1 A/173/F07/42
001231287R2 * GROMMET - Rubber 1
000112734 * GROMMET - G9.525 mm 1

* Parts Not Illustrated

108
Steering Wheel and Steering Mechanism

3
2

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005556889R1 1 WHEEL Steering - NBP & Sarpanch Key Way Type Inner Column 1
008000155B1 1 WHEEL Steering - NST Spline Type Inner Column 1
005556889R1 1 WHEEL Steering - BP Key Way Type Inner Column 1 A/190/F08/45
000103030 2 NUT Wheel 1
000060869M01 3 BUTTON Dummy Horn 1 A/143/F06/14
000124549 * KEY Woodruff 1
005557164R92 * STEERING Cap with New Millenium1090 1

* Parts Not Illustrated

109
Rear Wheel Rim & Disc

6
9

8
7

3
5

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

FRONT WHEEL
007601439A91 1 RIM & Disc Front Wheel Cpte. - 4.5 x 16 Red 2 A/129/F05/15
007601441A91 1 RIM & Disc Front Wheel Cpte. - 4.5E x 16 2
(Silver Ash)-595DI-14.9 x 28 Large Tyre
005551135R91 1 RIM & Disc Front Wheel Cpte. - 5 x 20 Red 2
000041251C11 1 RIM & Disc Front Wheel Cpte. - 6 x 16 Red 2
003047573R1 2 BOLT Front Wheel Hub 12
003047574R1 3 NUT Front Wheel Hub Bolt 12
REAR WHEEL RIM & DISC FOR W11 x 28 Red
005558183R91 4 RIM & Disc Cpte.- Red (Hexagonal Disc) 2
001231227R91 5 WHEEL Disc 2
005555816R91 6 RIM With Lugs 2
005555818R1 7 BOLT 12
005555820R1 8 WASHER 6
005555819R1 9 NUT 12
007535115R91 4 RIM & Disc Cpte.- Red (Square Disc) - W11 x 28 - 6” PCD 2 A/129/F05/15
007535150R91 5 WHEEL Disc 2
007535151R91 6 RIM 2
007535175R91 4 RIM & Disc Cpte.- Red - 475 Sarpanch & CRPTO
(Square Disc) - W11 x 28 - 8” PCD 2
007535154R91 5 WHEEL Disc 2

110
Rear Wheel Rim & Disc

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007535151R91 6 RIM 2
005555828R91 9 COLLAR Nut 16
POTATO SPECIAL
007601606B91 4 RIM & Disc Cpte. Potato Spl. W12 x 28” 2
007601713B91 4 RIM & Disc Cpte. Potato Spl. W11 x 28” 2
006501063R1 7 BOLT Rear Wheel Hub 16
000013013P04 * CASTING Wheel Weight 2
000013014P04 * BOLT Round Head Square Neck M16 x 2 x 70” 8
000012653P04 * NUT M16 x 2” 8
REAR WHEEL RIM & DISC W12 x 28
005554879R91 4 RIM & DIsc Cpte. (Red) - Hexagonal Disc 2
005555004R91 5 DISC Rear Wheel (Amforge) 2
005555005R91 6 RIM With Lugs 2
005555008R1 7 BOLT 12
005555006R1 8 WASHER 12
005555007R1 9 NUT 12
007535114R91 4 REAR Wheel Rim & DIsc w12 x 28 (Red) - Square Disc 2
007535155R91 5 RIM Rear Wheel 2
007535154R91 6 DISC Rear Wheel 2
003047575R2 9 NUT Rear Wheel 16
REAR WHEEL RIM & DISC W13 x 28 - Hexagonal Disc
001230165R92 4 RIM & DISC Cpte. 2
001231227R1 5 WHEEL Disc 2
001233057R91 6 RIM 2
001099889R1 7 BOLT 12
001082318R1 8 WASHER 12
001099890R1 9 NUT 12
REAR WHEEL RIM & DISC W13 x 28 - Square Disc
007601969C91 4 RIM & DISC Cpte. 2
WHEEL WEIGHTS (OPTIONAL) FOR REAR WHEEL
005558261R1 * CASTING Weight Rear Wheel 2
000124589 * NUT G15.875 mm 8
001099817R1 * WASHER Plain 8
005554348R1 * SPACER Rear Wheel Weight Mounting 8
000271731 * BOLT G15.875 mm x 101.6 mm Long 8
FOR FRONT WHEEL
001082211R1 * CASTING Weight Front Wheel 2
000180193 * BOLT 1/2 UNC x 3 - 3/4 Zinc Pl. 8
000120378 * NUT 1/2 UNC Hex. 8
TOW HOOK (OPTIONAL)
007000068C11 * TOW Hook Rear Cpte. 1
007000067C11 * BRACKET Tow Hook Rear Cpte. 1
005555990R1 * WASHER G19.05 mm Spring Lock Zinc Pl. 6
001082211R1 * NUT Hex. G19.05 mm Zinc. Pl. 6

* Parts Not Illustrated

111
Governor Control Linkages
Fig-1

2 2
4
3 4 54 18
5
6 23
4
7
22 19

20
21 19
18 19
12 11 17
18
9 10 13

8
16
14

15

Fig-2 22 23 21 23 22

20
PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS
19 18

17
22 23 21 23 22

14

16 15

Fig-3
20

23 23
21 22 17
22

112
Governor Control Linkages

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

Fig-1 (For 575, 585 DI & 575 DI-C & 585 DI-C)
005556849R91 1 CONTROL Governor Cpte. All BP / Sarpanch 1 A/112/F04/04
005556823R2 * KNOB Governor control lever - BP & Sarpanch 1
000179793 * BOLT 1/4” UNC x 5/8” Hex. Hd. 2
001082010R2 * WASHER 1/4” Spring Lock 2
001121386R2 * SPACER Governor Control Friction Plate A/R
000225507 2 SCREW 1/4” UNC x 1-3/4” Hex. Hd. 2
000114492 3 NUT Jam 1/4” UNC Hex. 2
000225507 2 SCREW 1/4” UNC x 1-3/4” Hex. Hd. 1
003047325R1 4 WASHER Governor Control 1
00704681R2 5 WASHER Governor Control Friction 2
006504651B1 6 SPRING Governor Control Friction 1 A/175/F07/44
001121174R1 7 NUT 1/4” UNC Nylock 1
005550500R91 8 ROD Control Assembly (1 Piece) 1
(For 255 Yuvraj/ All BP Except 275 TU, 575 & 585 DI)
005550495R1 9 SWIVEL Control Rod 1
005550496R1 10 ROD Control, Control To Cross Shaft 1
005550497R1 11 END Control Rod 1
005551010R1 12 NUT M6 x 1 Hex. Hd. 1
005554754R91 8 ROD Control Assembly (1 Piece) All NBP/ Sarpanch/ 1
NST/235/245/575/585DI/595DI Comprising of
005550495R1 9 SWIVEL Control Rod 1
005554755R1 10 ROD Control, Control To Cross Shaft 1
005550497R1 11 END Control Rod 1
005551010R1 12 NUT M6 x 1 Hex. Hd. 1
005550498R1 13 CLIP Control Rod End 1
003066381R1 14 KNOB Fuel Shut Off Control Rod 1
000706216R1 15 NUT 2BA Hex. 1
001099552R3 16 SPRING Fuel Shut Off Rod 1
005550048R1 17 ROD Control Fuel Shut Off ( 3 DI BP Except 275 DI LS)
005557674R97 * CABLE Pull to Stop - Except 245 / 235 1 U/43/F09/48
005555560R1 * KNOB - Pull to Stop 1
005554762R1 17 ROD Control Fuel Shut Off (575 BP & 585 DI-C) 1
001127943R1 17 ROD Control Fuel Shut Off (For B 275,475BP, 575 DI & 585 DI) 1
000446161 18 WASHER Plain 2 A/170/F07/38
000103361 19 PIN Cotter 1/16” x 1/2” 2
000020869R1 * WASHER Plain (Sarpanch & NBP) 1 I/41/F07/32
001233315R2 20 ROD Control Cross To Adjusting Nut (For 575 & 585 DI) 1
001121007R2 21 NUT Adjusting (M.S.) 1
000446161 18 WASHER Plain 3
000103361 19 PIN Cotter 1/16” x 1/2” 3

* Parts Not Illustrated

113
Governor Control Linkages

Fig-4 2

22 23 21 23 22

Fig-5 20

17

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS


Fig-6 For other common parts
refer to base catalogue
(Model 255 DI)

4 5 6

2
3

114
Governor Control Linkages

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000120376 22 NUT 5/16 UNC Hex. 2


001221006R5 23 ROD Adjusting Nut To Governor (For 575 & 585 DI) 1
005558048R2 24 ROD Governor Control - 3 DI BP/NBP/ Sarpanch
005557632R1 24 ROD Governor Control - 4 DI BP/ Sarpanch/ BP
005554964R1 24 ROD Governor Control - 255 Yuvraj
001127941R91 * BRACKET Cpte. Fuel Shut Off Rod 1
000179837 * BOLT 3/8” UNC Hex. Hd 1
000102635 * NUT 3/8” UNC Hex. 1
001082012R2 * WASHER 3/8” Spring Lock 1

For 235/ 245 / All NBP


008000637B91 1 CONTROL Governor Cpte. All NBP/235/245 DI 1
007535997B1 * KNOB Governor control lever - NBP & NST 1
005554754R91 8 ROD Control Assy- All NBP & 235 / 245 1
005550495R1 9 SWIVEL Control Rod To Friction Lever 1
005554755R1 10 ROD Control,Control To X Shaft 1
005550497R1 11 END Control Rod 1
005551010R1 12 NUT Lock 1
007600591B1 24 CONTROL Rod Cpte. Cross Shaft To Governer - 235 1 R/12/F06/21
006001357B1 24 CONTROL Rod Cpte. Cross Shaft To Governer - 245 1
005558048R2 24 CONTROL Rod Cpte. Cross Shaft To Governer- 3 DI BP/ NBP/ Sarpanch 1
005557632R1 24 CONTROL Rod Cpte. Cross Shaft To Governer - 4 DI BP/ Sarpanch/ NBP 1
007601453B1 21 PIVOT Governor Control 1
007600773B1 * CONTROL Rod Cpte. Pedal To Cross Shaft 1 R/12/F06/21
007601046B91 * CABLE Pull to Stop - 235 1
007601243B91 * CABLE Pull to Stop - 245 1
005557674R93 * CABLE Pull to Stop - All NBP Except 235/ 245 1
006001793B91 * CABLE Decompression - 235 1
007602761B1 * KNOB - Cable Decompression - 235 1
005555560R1 * KNOB - Pull to Stop 1
006001355B1 * BRACKET Pull to Stop - 245 1
005557403R2 * BRACKET Pull to Stop -All NBP Except 235/ 245 1
000120376 22 NUT 5/16' UNC Hex 4
000114605 23 WASHER 5/16' 4

For 595 DI & All New Sarpanch


008000137B91 1 CONTROL Governor Cpte. All New Sarpanch 1
007535997B1 * KNOB - Governor Control Lever - NBP & NST 1

* Parts Not Illustrated

115
Governor Control Linkages

Fig-3

20

23 23
21 22 17
22

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

Fig-4
23
23 22
21
22

20

17

116
Governor Control Linkages

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

008000359B1 23 ROD Governor Control - 3 DI NEW SARPANCH 1


008000278B1 23 ROD Governor Control - 4 DI NEW SARPANCH 1
007604145B11 * ROD Foot Control Cpte. Pedal to Cross Shaft 1 A/210/F10/03
005557674R93 17 CABLE Pull to Stop 1 A/130/F05/16
005555560R1 * KNOB - Pull to Stop 1
005557006R1 * BRACKET Pull to Stop 1
005550039R1 21 PIVOT Gov. Control Rod - All New Sarpanch 1
000120376 22 NUT 5/16' UNC Hex 4
000114605 23 WASHER 5/16' 4

Fig-2 (For B275, 365 & 265 DI - Only Uncommon Parts)


005550048R2 17 ROD Control Fuel Shut Off 1
005550039R1 21 PIVOT Governor Control Rod 1

Fig-3 (For 225 DI / 255 Yuvraj)


005550994R1 17 ROD Control Fuel Shut Off 1
005554964R1 20 ROD Control Cross Shaft To Governor 1
005550039R1 21 PIVOT Governor Control Rod 1

Fig-4 (For B-275)


001127943R1 17 ROD Control Fuel Shut Off 1
005550764R1 20 ROD Control Cross Shaft To Governor 1
005550039R1 21 PIVOT Governor Control Rod 1
000103361 PIN cotter
000446161 PLAIN washer

NOTE : The Governor Control Linkages Which Are


Different In Shapes Are Shown In Fig.2, 3 & 4.
All Other Linkages Remains Same As Shown In Fig.1.

* Parts Not Illustrated

117
Steering - Mechanism (XLO)
7-10
1 11
5 12-14
15
16
17
2

6 18

31
3 32
4 33

34
19
35
17

20

25

26 16
21-24
12-14
28 11
29 7-10
4
3
30 27

4
3

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001231136R93 * GEAR Steering Assembly 510 with Drop Arm 1


0
001231137R91 * GEAR Steering Assembly 51 W/o. Drop Arm 1
007600054R91 * GEAR Steering Assembly 630 with Drop Arm 1
0
007600078R91 * GEAR Steering Assembly 63 W/o. Drop Arm 1
001231178R1 1 NUT Wheel 1
001231177R1 2 KEY Woodruff 1
001231149R1 3 SCREW 13
001231148R1 4 WASHER Spring Lock 13
001231176R1 5 JACKET Bush 1
001231217R91 6 HOUSING Cap & Jacket Tube 1
001231150R1 7 SHIM Worm Cover (0.050mm) A/R
001231151R1 8 SHIM Worm Cover (0.127mm) A/R
001231152R1 9 SHIM Worm Cover (0.254mm) A/R
001231153R1 10 SHIM Worm Cover (0.762mm) A/R
001231218R1 11 SHEET O’ Ring 2
007600071R1 12 O’ RING (2.2mm) A/R
001231155R1 13 O’ RING (3.0mm) A/R
001231154R1 14 O’ RING (3.6mm) A/R
001231147R1 15 SPACER 1
001231146R91 16 CUP Worm Bearing 2
001231145R91 17 ROLLER & Cage Assembly 2

* Parts Not Illustrated

118
Steering - Mechanism (XLO)

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001231141R91 18 WORM Column & Brg. Race Assembly 1


001231139R1 19 PLUG Oil Filler 1
001231219R91 20 HOUSING 510 with Bushes 1231 162 R1 & 1231 179 R1 1
007600072R1 20 HOUSING 630 with Bushes 1231 162 R1 & 1231 179 R1 1
001231170R1 21 SHIM (1.6 mm ) A/R
001231169R1 22 SHIM (0.25 mm) A/R
001231168R1 23 SHIM (0.125 mm) A/R
001231167R1 24 SHIM (0.075 mm) A/R
001231166R1 * WASHER Thrust 1
001231160R1 25 BUSH 1
001231159R91 26 SHAFT Assembly Gear / Rocker Shaft - 510 1
001231171R1 27 SCREW Adjusting 1
001231157R1 28 O’ RING 1
001231223R91 29 SHAFT Cover With Bush 1232 160 R1 1
001231172R1 30 NUT Hex. Lock 1
001231165R1 31 NUT Shaft 1
001231164R1 32 WASHER Spring Lock 1
005557752R1 33 ARM Steering (Drop Arm-510) 1
007600073R1 33 ARM Steering (Drop Arm-630) 1
001231163R1 34 RING Sealing 1
001231161R91 35 SEAL Oil 1
001127172R1 * BOOT Rubber 1
001231175R91 * KIT Jacket Bearing Comprising of Ref. 1, 2 & 5 1
001231158R91 * KIT Gear Shaft Cpte. 1
Comprising of Ref. 3, 4, 21-32, 34, 35 and
001231162R1 * BUSH Lower 1
001231179R1 * BUSH Upper 1
001231166R1 * WASHER Thrust 1
001231173R91 * KIT Bearing Cpte. 1
Comprising of Ref. 3, 4, 7-10, 12-15 and
001231174R91 * BEARING Assembly 1
001231144R91 * BEARING Inner Race 2
001231145R91 * ROLLER & Cage Assembly 2
001231146R91 * CUP Bearing 2
001231140R1 * KIT Worm Column & Bearing Cpte. 1
Comprising of Ref. 3, 4, 7-10, 12-18 and
001231141R91 * WORM Column & Inner Race Assembly 1

* Parts Not Illustrated

119
Steering Gear Box (RML)

37
C 35
16
34 36
38

20 17 3
31 28
33 39
26 29
27 30
24 23 F
25 13
14
B 19
15
32 3

22
18
6 8
21
1 4
7
5
D

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005557341R94 1 GEAR Steering Cpte. with Drop Arm-510 Key Way Type 1
Inner Column - RML BOX Sub Assembly
001233091R91 1 GEAR Steering Cpte. W/o. Drop Arm-510 Key Way Type 1
Inner Column - RML BOX Sub Assembly
008000151B91 1 GEAR Steering Cpte. with Drop Arm-630 Spline Type 1
Inner Column - RML BOX Sub Assembly
008000527B91 1 GEAR Steering Cpte. W/o. Drop Arm-630 Spline Type 1
Inner Column - RML BOX Sub Assembly
007602801B91 1 GEAR Steering Cpte. with Drop Arm-630 Key Way Type 1 A/160/F07/08-A/169/F07/37
Inner Column - RML BOX Sub Assembly
007602801B91 ◆ A/160/F07/08
005555702R91 1 GEAR Steering Cpte. W/o. Drop Arm-630 Key Way Type 1
Inner Column - RML BOX Sub Assembly
001231205R91 A MAIN Case / Box Machined - 510 1
0
007603009B91 A MAIN Case / Box Machined - 63 1
‡ 1 BUSH *
001233094R1 B INNER Column & Main Assembly Key Way Type 1
008000332B91 B INNER Column & Main Assembly Spline Type 1
‡ 3 INNER Column 1
‡ 4 MAIN Nut 1
‡ 5 TRANSFER Tube 1

‡ Not Serviceable Separately / ◆ Alternate Part Number

120
Steering Gear Box (RML)

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

‡ 6 TRANSFER Tube Retainer 1


‡ 7 TRANSFER Tube Bolt 2
‡ 8 STEEL Balls 5/16'’ 27
007537163B91 C TOP Bearing Assembly 1
‡ 9 INNER Race ( Top ) 1
‡ 10 ADJUSTABLE Ball Race 1
‡ 11 NYLON Cage With Steel Ball 1
007537164B91 D BOTTOM Bearing Assembly 1
‡ 12 INNER Race ( Bottom ) 1
‡ 10 ADJUSTABLE Ball Race 1
‡ 11 NYLON Cage With Steel Ball 1
001231130R1 13 SHIMS ( 0.010" ) A/R
001231131R1 14 SHIMS ( 0.005" ) A/R
001231132R1 15 SHIMS ( 0.003 “ ) A/R
‡ E COVER Plate Sub Assembly *
‡ 16 COVER Plate Machined 1
001233094R1 17 BUSH 1
001121339R1 18 SPRING Washer 4
001231120R1 19 BOLT (M10x1. 5x3mm 4
001231119R1 20 BOLT ( M8x1 . 25x25mm ) 6
001231108R1 21 SPHERICAL Roller 1
007603438B91 22 ROCKER Shaft W/o. Backlash Adj. Mechanism 1 A/206/F09/45
007601497A1 22 ROCKER Shaft with Self Adj. Mechanism 1
007537165B1 23 LOCATOR 1
007537166B1 24 SPRING 1
007537167B1 25 SPRING Seat 1
001231127R1 26 ADJUSTER Screw 1
001231114R1 27 LOCK Nut- Adjuster Screw 1
001231117R1 28 DUST Seal 1
001121338R1 29 SPRING Washer (Drop Arm) 1
001121327R1 30 LOCK Nut- Rocker Shaft 1
001121330R91 31 OIL Seal -rocker Shaft 1
001121314R1 32 OIL Plug 1
001231199R1 33 DROP Arm - 510 for BP Models 1
008000380B1 33 DROP Arm - 630 All New Sarpanch Models 1
005555529R1 33 DROP Arm - 630 NBP & Old Sarpanch Models 1
001231125R1 34 DOWEL Pin 2
001231111R1 F OUTER Column Assembly 1
001231112R1 35 RUBBER Bush 1
001231113R1 35a BUSH *
008000381B1 35b BUSH for NST Models 1 O/13/F03/59
007537168B1 36 KEY Woodruf 1
007537169B1 37 CAP Dust 1
007537170B1 38 SCREW Hexagon Head 1

‡ Not Serviceable Separately

121
Steering Gear Box (RML)

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

007537171B1 39 WASHER Fiber 1


001127172R91 * BOOT Rubber 1
000124549 * KEY Woodruff 1

* Parts Not Illustrated

122
Steering Mechanism (ZF) 510

8
16
3
17 9 1
18
2

10
4 11
12
6 13
7
14

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005554703R92 * GEAR Steering Cpte. 510 With Drop Arm Comprising of 1


0
005555638R91 * GEAR Steering Cpte. 51 W/o. Drop Arm Comprising of 1
005555644R91 1 SET Bush 1
005555639R91 2 WORM Column Assembly 1
005555649R1 3 PLUG Oil 1
005555642R91 4 RACE Bearing 1
005555643R91 5 BEARING Cage Assembly 1
005555654R1 6 GASKET 1
005555656R1 7 FLANGE Adjusting 1
005555648R91 8 COVER Housing 1
005555641R91 9 SECTOR Shaft Assembly 1
005555653R91 10 OIL Seal Shaft 1
005555646R91 11 SEAL Dust 1
005555640R1 12 ARM Drop 1
005555645R1 13 TAB Washer 1
005555647R1 14 NUT M13 x 1.5 mm 1
005555657R91 15 HOUSING 1
005555652R1 16 BLACKLASH Adjuster 1
005555651R1 17 CIRCLIP 1
005555650R91 18 GUIDE Washer Set 1
005555655R91 * SHIM Set A/R

* Parts Not Illustrated

123
Seat

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558046R95 1 SEAT Sliding Cpte. 63 DEG Steering (ALF Make) 1 A/132/F05/18


(For All Sarpanch & NST/NBP) A/157/F07/01
007604705B1 1 SEAT Sliding Cpte. 63 DEG Steering (Harita Make & Polar Make) 1 A/187/F08/41
(For All Sarpanch & NST/ NBP)
005558078R95 2 SEAT Cpte. (Polar Make) - 575 DI 1 A/190/F08/45
007500003R94 2 SEAT Cpte. (Harita Make) All BP 1 A/190/F08/45
005558045R92 2 SEAT 510 Ms. ALF - All BP 1
005558078R94 2 SEAT 510 Ms. POLAR - All BP 1 A/160/F07/08
0
007600128R92 2 SEAT 51 Ms. SPACK - All BP 1 A/132/F05/18
005558651R91 2 SEAT Cpte. with Bracket - 265 DI Orchanrd BP 1
005557027R91 * KIT Repair Seat Pan Comprising of 1
005556072R1 * CUSHION Seat Pan 1
005556073R1 * BEADING Rubber 1
005557026R91 * SEAT Backrest Kit 1
008000555B1 * PAN Back Rest - For NST 1
008000554B1 * PLATE Back Rest - For NST 1
001230149R2 * PIN Hinge For Seat 2
003069620R1 * RETAINER Seat Pivot Pin 1
000180124 * BOLT 2
000030184R1 * WASHER Plain 2
001082360R3 * WASHER Spring Lock 2

* Parts Not Illustrated

124
Seat

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000179837 * BOLT 3 A/124/F05/03


000179843 * BOLT 2
000120394 * WASHER Plain 2 A/124/F05/03
000102635 * NUT UNC 2
00120394 * WASHER Plain 1
001082012R2 * WASHER Spring Lock 3
005556928R91 * SPRING Top Link Hanger 1
000180183 * BOLT Sliding Seat 2
– * COVER Seat for Backrest BP/BIC 1 A/157/F07/01
– * COVER Seat for Cushion BP/BIC 1 A/157/F07/01
005554497R91 * BACK Rest - Seat 1
005554496R91 * PAN Cpte. - Seat 1
005557225R91 * LEVER Assy - Fore & Aft 1
005557226R1 * KNOB Fore & Aft lever 1
007601771A1 * BUSH - Sliding Seat 1
005556892R1 * NYLON Bush - White Back Not 1
007537215B12 * STAND Water Bottle NST & NBP 1 U/40/F09/35
005558074R92 * STAND - Water Bottle NBP 1
005558197R92 * STAND - Water Bottle NST 1
007601187R1 * STAND bottle holder BP and New Sarpanch 1 A/130/F05/16
005555561R91 * PAN Cpte. Seat Assembly - Fixed Seat 1 A/62/F 2001
005557045R1 * SEAT Floating Frame 1 A/62/F 2001
005557046R1 * MAIN Frame Seat 1 A/62/F 2001
005557047R1 * SEAT Damper Mounting Pin 1 A/62/F 2001
005555885R1 * SEAT Mounting Pin 2 A/62/F 2001
001099733R1 * CLIP Spring 2 A/62/F 2001
000120394 * WASHER Plain 2 A/62/F 2001
005556675R91 * SLIDER Sliding Seat 1 A/59/F 2000
005555562R1 * BACK Rest - Fixed Seat 1 A/49/F 99
005555565R1 * NYLON Bush 2 A/49/F 99
005555563R1 * SPRING Seat 1 A/49/F 99
005555564R1 * DAMPER Seat 1 A/49/F 99
007605336B91 1 SEAT Sliding Cpte (Polar Make) - 595 DI 1 A/195/F09/07
007605337B91 1 SEAT Fixed Cpte (Polar Make) - 595 DI 1 A/195/F09/07
007605331B91 1 SEAT Cpte (Harita Make) - 595 DI 1 A/195/F09/07
007605339B91 1 SEAT Sliding (ALF Make) - 595 DI 1 A/195/F09/07

* Parts Not Illustrated

125
Footplate

2 1 3

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001233058R12 1 FOOT Plate Cpte. RH (For 255 Yuvraj/235) 1


007600824B91 1 FOOT Plate Cpte. RH Potato Spl. - 595 DI 1
007601889B91 1 FOOT Plate Cpte. RH - 595 DI - 14.9 x 28 Large Tyre 1
005555743R92 1 FOOT Plate Cpte. RH (For BP/NBP/ 235/245 DI) 1
005558310R93 1 FOOT Plate Cpte. RH (For All Sarpanch) 1
008000362B91 1 FOOT Plate Cpte. RH (For All New Sarpanch Except 595) 1
007601123B91 1 FOOT Plate RH - 595 NST 1
005553980R92 1 FOOT Plate RH - 585 CE 1
007601201B1 1 FOOT Plate Cpte. LH (For 235) 1
007600823B91 1 FOOT Plate Cpte. LH Potato Spl. - 595 DI 1
007601888B91 1 FOOT Plate Cpte. LH - 595 DI - 14.9 x 28 Large Tyre 1
005555743R92 1 FOOT Plate RH - 575 DI 1 A/195/F09/07
001233059R11 2 FOOT Plate Cpte. LH (For 255 Yuvraj) 1
005552394R95 2 FOOT Plate Cpte. LH (For BP/NBP / 245 DI) 1
005557549R93 2 FOOT Plate Cpte. LH (For All Sarpanch) 1
007536741B11 2 FOOT Plate Cpte. LH (For All New Sarpanch Except 595 DI) - Old 1 A/160/F07/08
007536741B11 2 FOOT Plate Cpte. LH (For All New Sarpanch & 595 DI) - Modified 1 A/157/F07/01
007601124B91 2 FOOT Plate LH - 595 NST 1
005555743R92 2 FOOT Plate LH - 585 CE 1
005552394R95 2 FOOT Plate LH - 575 DI 1 A/195/F09/07

126
Footplate

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558054R91 3 FOOT Step Cpte. - 575 DI 1 A/195/F09/07


007602684B1 3 FOOT Step Cpte. (235DI) 1 A/164/F07/18-A/175/F07/44
005558054R91 3 FOOT Step Cpte. (For All Bhoomiputra / NBP /245 DI) 1
007600091R92 3 FOOT Step Cpte. (For All Sarpanch) 1
007530784R1 3 FOOT Step Cpte. (All New Sarpanch, Except 475/575 DI OIB) 1 A/160/F07/08
007600402B91 3 FOOT Step Cpte. (For All New Sarpanch) - Old 1
007530784R1 3 FOOT Step Cpte. (For All New Sarpanch & 595 DI) - Modified 1
005555068R91 3 FOOT Step Cpte. (For 585 CE) 1

127
Foot Accelerator

4
5
6 2
7
8

3 1

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007600584B91 1 FOOT Control Control Assembly Cpte. - 235 1


007535555B91 1 FOOT Control Control Assembly - 595 DI Potato Spl. 1
001231352R93 1 FOOT Control Assembly (For 255 Yuvraj) 1
005555739R93 1 FOOT Control Assembly (For BP/NBP & 245 DI) 1
005558293R92 1 FOOTControl Assembly (For All Sarpanch) 1
008000357B91 1 FOOT Control Assembly (For All New Sarpanch) 1
005555739R93 1 FOOT Control Assembly - 575 DI 1 A/195/F09/07
007600773B1 2 ROD Control Cpte. (For 235) 1
007600833B1 2 ROD Control Cpte. (For 245 DI & All NBP) 1
005558291R91 2 ROD Control Cpte. (For Sarpanch) 1
007535623R1 2 ROD Control Cpte. (Foot Pedal To Cross Shaft) 1 A/127/F05/13
(All BP & Sarpanch/255 Yuvraj)
007604145B11 2 ROD Foot Control Cpte. (For All New Sarpanch) 1 A/210/F10/03
007600833B1 2 ROD Control Cpte. - 575 DI 1 A/195/F09/07
007505204B92 3 SUPPORT Scuttle Rear Cpte. - 575 DI 1 A/195/F09/07
007505171B91 3 SUPPORT Scuttle Rear Cpte.- 235 1
007505204B92 3 SUPPORT Scuttle Rear Cpte. - 245 DI & All NBP 1
001231022R95 3 SUPPORT Scuttle Rear Cpte. - 255 DI 1
005556925R91 3 SUPPORT Scuttle Rear Cpte.- All BP 1
005558300R92 3 SUPPORT Scuttle Rear Cpte.- All Sarpanch 1
008000277B91 3 SUPPORT Scuttle Rear Cpte.- All New Sarpanch 1 A/206/F09/45

128
Foot Accelerator

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000179800 4 BOLT 1/4” x 1-3/8” Hex. Hd 7


001082010R2 5 WASHER 1/4” Spring Lock 7
000706281R1 6 WASHER Lock Hold Down Bolt 7
003041407R2 7 PAD Radiator / Pad Rubber Fuel Tank Support 14 A/118/F04/29
003044455R1 8 NUT Fuel Tank Spire Grip 7
005557576R2 * LEVER Foot Control Assembly 1
005557578R2 * BRACKET-FOOT Pedal Return Spring 1
007600461R1 * SPRING Foot Accelerator 1
005555955R1 * WASHER Plain 1
007601199B1 * SPACER Foot Plate - 235 1
000103374 * PIN Cotter 1 A/210/F10/03
008000277B91 * BRACKET - Support for Cross Shaft Assy 1

* Parts Not Illustrated

129
Hood and Radiator Grille

11
12
2

1
1a

10
6 4
7
4a
3a
2a
5
4
3 Fig. - 2

Fig. - 1

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

ALL NBP / 235 & 245 DI BP (Fig. - 2)


007500351B91 1a HOOD & GRILL Assly - 235 1
007500383B91 1a HOOD & GRILL Assly - 245 DI 1
008000608B91 1a HOOD & RADIATOR Grille Assembly (For 3 DI NBP) 1 R/07/F05/34
007501047B11 1a HOOD & Radiator Grill Assembly (For 4DI NBP) 1
005556478R1 2a BOLT Hood Pivot 2
001082014R3 3a WASHER Spring Lock 2
005556479R1 4a NUT 2
007500529B1 7 SCREEN Mesh Grill (Black) - All NBP / 235 BP / 245 BP 1
005554912R2 12 BEADING - Rubber Hood 1
005558261R92 * BRACKET Hood Mounting LH 1
007602615B1 * BRACKET Hood Mounting LH 1 U/34/F06/33
005558262R92 * BRACKET Hood Mounting RH 1
007602616B1 * BRACKET Hood Mounting RH 1 U/34/F06/33
007500355R1 * BRACKET Hood Stopper 2
005558620R91 8 LOGO Mahindra - NBP 1
007602186A1 8 LOGO Mahindra Millenium - NBP 1
007602375B1 * REST Pad Hood Stopper - All NBP 2
005557488R1 * RUBBER Button for Flapper 2
007535932B1 * BOOT Rubber - NBP 2
008000199B2 12 BEADING - Rubber Hood 1

* Parts Not Illustrated

130
Hood and Radiator Grille

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

All New Sarpanch Models (Fig. - 1)


005559568B91 1 ASSEMBLY HOOD Cpte. - 3DI New Sarpanch 1 A/160/F07/08
008000503B13 1 ASSEMBLY HOOD Cpte. -.4DI NST 1 A/160/F07/08
005559552B91 1 ASSEMBLY HOOD Cpte. - 475/575/585 DI Sarpanch 1 H/03/F07/36
007500329B93 1 ASSEMBLY HOOD Cpte. 595 DI NEW SARPANCH 1 A/160/F07/08-A/143/F06/14
‡ 2 HOOD Flapper 1
007501058B11 3 GRILL Radiator Cpte. - All New Sarpanch 1 H/03/F07/36
007601033B1 4 SCREW - 595 DI 5
008000317B2 4 SCREW - All New Sarpanch Except 595 DI 5
008000153B1 5 WASHER 5
008000321B1 6 WASHER 5
008000552B2 7 SCREEN Radiator Grille - All New Sarpanch 1 H/03/F07/36
008000043B1 7 SCREEN Radiator Grille (For 595 NST) 1
008000172B2 9 BOLT Hood Pivot - NST 2
008000113B1 10 NUT 2
007500573A1 * PAD Rest Hood Stopper - All 2
005557488R1 * RUBBER Button for Flapper 2
008000198B1 11 STOPPER Rubber for Flapper 1
008000199B2 12 BEADING - Rubber Hood 1
008000047B2 * BAFFLE Plate Hot Air - NST 1
007602186A1 * LOGO Mahindra Millenium - NST 1
OLD BHOOMIPUTRA MODELS & 255 YUVRAJ (Fig. - 3)
005557851R91 13 HOOD & RADIATOR Grille Assembly (255 DI Yuvraj) 1
007501135B91 13 HOOD & Radiator Grill Cpte. - 265/275 BP 1 U/41/F09/40
005557066R93 13 HOOD & RADIATOR Grill Assembly - 4 Cylinder BP Models 1 U/41/F09/40
005557992R91 13 HOOD & RADIATOR Grille Assembly (For 575 DI BP) 1
001231657R3 * SCREEN Radiator Grille (For BP & Sarpanch) 1 A/131/F05/17
005556478R1 14 BOLT Hood Pivot 1
001082014R3 15 WASHER Spring Lock 2
005556479R1 * NUT 1
005550043R2 16 BRACKET Hood Stopper - 255 Yuvraj 2
005558423R91 16 BRACKET Hood Stopper - All BP 2 A/125/F04/04
000704525R1 * BRACKET Hood Latch 2
001127216R1 * SPRING Hood Latch LH 1
001127217R1 * SPRING Hood Latch RH 1
005554912R2 * BEADING - Rubber Hood 1
005556118R91 * LEVER CPTE. LH Hood Latch 1
005556120R91 * LEVER CPTE. RH Hood Latch 1
007600258R1 17 BRACKET Hood & L Weight Mounting - 275 DI BP 2 A/129/F05/15
005554817R92 18 BRACKET Hood Mounting LH 1
005554818R92 18 BRACKET Hood Mounting RH 1
005558261R92 * BRACKET Hood Mounting LH - 255 Yuvraj 1
005558262R92 * BRACKET Hood Mounting RH - 255 Yuvraj 1
000704135R2 * SPACER Hood Pivot - 575 BP 2

* Parts Not Illustrated / ‡ Not Serviceable Separately

131
Hood and Radiator Grille

26
13

25

Ma

4
hin
dra

16
15a 15
21 14
22 23
20 22 Ma
hin
dra

19 16
2
24
17/18 21
21
22 15a 15
20 14
Fig. - 3 Fig. - 4
19

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007602189A1 * LOGO Mahindra Millenium - BP 1


OLD SARPANCH MODELS (Fig. - 4)
005558570R91 27 HOOD & RADIATOR Grille Assembly (For 275/265 DI Sarpanch) 1
005558688R91 27 HOOD & RADIATOR Grille Assembly (For 475 DI Sarpanch) 1
005558467R91 27 HOOD & RADIATOR Grille Assembly (575/585 Sarpanch) 1
001231657R3 * SCREEN Radiator Grille (For BP & Sarpanch) 1 A/131/F05/17
005558262R92 17 BRACKET Hood Mounting LH (For All Sarpanch) 1
005558261R92 18 BRACKET Hood Mounting RH (For All Sarpanch) 1
007500355R1 * BRACKET Hood Stopper - All NBP / 3 DI Sarpanch 2
005558423R91 * BRACKET Hood Stopper (For 4 DI Sarpanch) 2
000179800 23 BOLT 2
001082010R2 24 WASHER 2
005556111R1 22 BOOT Rubber Hood Resting 2
000120375 21 NUT 2
005554108R1 19 BOLT 2
003047325R1 20 WASHER Plain 4
000704135R2 15a SPACER Hood Pivot 2
005556478R91 * BOLT 2
000120396 * WASHER 2
007600291B1 26 CAP Sealing Precleaner & Hood 1 A/120/F04/35
005557509R91 * HOOD Latch Lever LH (For 475 DI) 1

* Parts Not Illustrated

132
Hood and Radiator Grille

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005557511R91 * HOOD L atch Lever RH (For 475 DI) 1


005558620R91 25 LOGO Mahindra 1
007602189A1 25 LOGO Mahindra Millenium - Sarpanch 1
005558621R91 * NEW MILLENIUM LOGO - Oval (Angular) 1
005554353R1 * BUSH Nylon For Mounting 2
005555199R91 * MONOGRAM with Nylon Bush 1

* Parts Not Illustrated

133
Product Graphics & Stickers

17

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

STICKER
005558052R1 * STICKER For Smart Hydraulics 1
005557811R1 * STICKER Engine Idling All Except 595 1
006001893B1 * STICKER Engine Idling For 595 DI 1
007530718R1 * STICKER Warning And Tyre Pressure 1
007600049R1 * STICKER Final OK 1
005557865R1 * STICKER CRPTO Dual Clutch (RH) 1
005557866R1 * STICKER CRPTO Dual Clutch (LH) 1
006001824B1 * STICKER Warning Turbo Engine (Hindi) 1
006501103C1 * STICKER Warning Rev PTO 1
006001751B1 * STICKER Engine Oil 15W40(CF4) 595 Turbo 1
006503051B1 * STICKER OIB Precaution 1
005558620R91 * NEW Millenium Logo - NST 1
007700340B1 * EMBLEM Slow Moving 1
006004813B1 * STICKER Castrol CRB Prima 1
006004605C1 * STICKER Castrol CRB Prima Plus 1

PRODUCT GRAPHICS - 255 YUVRAJ


007515023R2 * STICKER Yuvraj 2
007500224R1 * GRAPHIC Product LH 1
007500225R1 * GRAPHIC Product RH 1

* Parts Not Illustrated

134
Product Graphics & Stickers

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

PRODUCT GRAPHICS - OLD BHOOMIPUTRA (BP)


005557150R2 * STICKER TU for 275BP A/122/F04/42
005557249R1 * GRAPHIC Product LH (For 265 Bhoomiputra) 1
005557250R1 * GRAPHIC Product RH (For 265 Bhoomiputra) 1
005557246R1 * GRAPHIC Product LH (For 275 Bhoomiputra) 1
005557247R1 * GRAPHIC Product RH (For 275 Bhoomiputra) 1
005558713R1 * GRAPHIC Product LH (For 365 Bhoomiputra) 1
005558714R1 * GRAPHIC Product RH (For 365 Bhoomiputra) 1
005556994R1 * GRAPHIC Product LH (For 475 Bhoomiputra) 1
005556995R1 * GRAPHIC Product RH (For 475 Bhoomiputra) 1
005557504R1 * GRAPHIC Product LH (For 575 Bhoomiputra) 1
005557505R1 * GRAPHIC Product RH (For 575 Bhoomiputra) 1
005557629R1 * STICKER Bhoomiputra For Scuttle 2
005557715R1 * STICKER Govinda-Fender (All Bhoomiputra) 1 A/120/F04/35

GRAPHIC PRODUCT OLD SARPANCH MODELS (BIC)


005558211R2 * GRAPHIC Product (For 265 Sarpanch) 2
005558212R2 * GRAPHIC Product (For 275 Sarpanch) 2
005557150R1 * STICKER TU - 275 TU 1
005558712R1 * GRAPHIC Product (For 475 Sarpanch) 2
005558525R1 * GRAPHIC Product (For 575 Sarpanch) 2
005558670R1 * GRAPHIC Product (For 585 Sarpanch) 2
007535731B1 * STICKER Pheta Sarpanch (For All Sarpanch) 265/275 DI 2 A/122/F04/42-A/160/F07/08

PRODUCT GRAPHICS - NEW BHOOMIPUTRA (NBP)


007536063B1 * STICKER Air Flow - 235 BP 1
007536067B1 * STICKER Scuttle - 235 BP 2
007536056B1 * PRODUCT Graphics 235DI L.H - NBP 1
007536057B1 * PRODUCT Graphics 235DI R.H - NBP 1
005557629R1 * STICKER Scuttle - 245 BP & All NBP/ BP Except 235 BP 2
007602069B1 * PRODUCT Graphics 245DI 2
007602070B1 * STRIPE LH for 245 DI 1
007602071B1 * STRIPE RH for 245 DI 1
008000713B1 * PRODUCT Graphics 265DI L.H - NBP 1
008000714B1 * PRODUCT Graphics 265DI R.H - NBP 1
008000711B1 * PRODUCT Graphics 275DI L.H - NBP 1
008000712B1 * PRODUCT Graphics 275DI R.H - NBP 1
008000715B1 * STICKER 3DI L.H - 265/275 NBP 1 A/143/F06/14
008000716B1 * STICKER 3DI R.H - 265/275 NBP 1 A/143/F06/14
008000709B1 * PRODUCT Graphics 475DI L.H - NBP 1
008000710B1 * PRODUCT Graphics 475DI R.H - NBP 1
008000707B1 * PRODUCT Graphics 575DI L.H - NBP 1
008000708B1 * PRODUCT Graphics 575DI R.H - NBP 1
008000717B1 * STICKER 4 DI (LH) - 475/575 NBP 1 A/143/F06/14

* Parts Not Illustrated

135
Product Graphics & Stickers

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

008000718B1 * STICKER 4 DI (RH) - 475/575 NBP 1 A/143/F06/14

PRODUCT GRAPHICS - NEW SARPANCH (NST)


008000568B1 * STICKER Lower LH - 265 DI NEW SARPANCH 1 R/04/F04/36
008000569B1 * STICKER Lower RH - 265 DI NEW SARPANCH 1 R/04/F04/36
008000563B1 * GRAPHIC Product LH (For 275 DI NEW SARPANCH) 1 R/03/F04/33
008000564B1 * GRAPHIC Product RH (For 275 DI NEW SARPANCH) 1 R/03/F04/33
005557150R2 * STICKER TU - 275 TU NST 2
008000565B1 * STICKER 3 DI (LH) - NST 1 R/03/F04/33
008000566B1 * STICKER 3 DI (RH) - NST 1 R/03/F04/33
007535731B1 * NEW Pheta Sticker (3 DI NEW SARPANCH) 2
008000617B1 * STICKER Lower LH - 475 DI NEW SARPANCH 1 A/130/F05/16
008000618B1 * STICKER Lower RH - 475 DI NEW SARPANCH 1 A/130/F05/16
008000613B1 * STICKER Lower LH - 575 DI NEW SARPANCH 1 A/130/F05/16
008000614B1 * STICKER Lower RH - 575 DI NEW SARPANCH 1 A/130/F05/16
008000615B1 * STICKER Upper LH - 4 DI NEW SARPANCH Except 595 1 A/130/F05/16
008000616B1 * STICKER Upper RH - 4 DI NEW SARPANCH Except 595 1 A/130/F05/16
007535731B1 * STICKER - New Sarpanch Pheta - 4 DI NEW SARPANCH 2
007535656B1 * STICKER Mahindra 595 DI Super Turbo 2
007900464B1 * STICKER New Styling 595 DI-LH 1 A/207/F09/50
007900465B1 * STICKER New Styling 595 DI - RH 1 A/207/F09/50
006001380B1 * STCKER Warning for Turbo 1
007605510B1 * STICKER Potato Special 1 U/41/F09/40

** Drawing Shown in the previous pages are only Illustrative

* Parts Not Illustrated

136
Fenders

3 2

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007500037R93 1 FENDER RH Cpte.-12.4 x 28 Tyre Size-All BP & OLD SAR 1


(For 235/245/265/275/475 Sarpanch/All BP & NBP Except 575 DI)
007530778B91 1 FENDER RH Cpte. - 595 DI Potato Spl. 1
005557937R94 1 FENDER RH Cpte.-13.6 x 28 Tyre Size
(For 575 BP& NBP/ 585 BP & Sarpanch) 1 I/36/F05/01
008000396B91 1 FENDER RH Cpte.-13.6 x 28 Tyre Size 1 U/31/F04/25-A/160/F07/08
(For 575 DI NEW SARPANCH & 595 DI NEW SARPANCH)
008000262B92 1 FENDER Assly.Cpte. RH-12.4 x 28 Tyre Size 265/275/475-All New Sarpanch 1 A/186/F08/35
005556909R93 1 FENDER Cpte. RH.-12.4 x 28 Tyre Size 255 DI Yuvraj 1
007500038R93 2 FENDER LH Cpte.-12.4 x 28 Tyre Size-All BP & OLD SAR 1
(For 235/245/265/275/475 Sarpanch/All BP & NBP Except 575 DI)
007530777B91 2 FENDER LH Cpte. - 595 DI Potato Spl. 1
005557936R94 2 FENDER LH Cpte.-13.6 x 28 Tyre Size
(For 575 BP & NBP& 585 DI-BIC/BP) 1 I/36/F05/01
008000395B92 2 FENDER LH Cpte.-13.6 x 28 Tyre Size 1 U/31/F04/25-A/160/F07/08
(For 575 DI NEW SARPANCH & 595 DI NEW SARPANCH)
008000261B93 2 FENDER Assly. Cpte. LH-12.4 x 28 Tyre Size 265/275/475-All NST 1 A/186/F08/35
005556906R93 2 FENDER Cpte. LH. -12.4 x 28 Tyre Size 255 DI Yuvraj 1
005557497R92 3 SEAT Fender RH (For 575 & 585 All Old BP & SAR. Models) 1
005557493R92 3 SEAT Fender LH (For 575 & 585 All Old BP & SAR. Models) 1
008000401B2 3 SEAT Fender RH (For All New Sarpanch) 1 A/121/F04/38 & U/31/F04/25

* Parts Not Illustrated

137
Fenders

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

008000400B2 3 SEAT Fender LH (For All New Sarpanch) 1 A/121/F04/38 & U/31/F04/25
007530338R91 3 SEAT Fender RH - All BP / NBP/ Sarpanch / 245 & 235 1
007530337R91 3 SEAT Fender LH - All BP / NBP/ Sarpanch / 245 & 235 1
005557716R92 3 SEAT Fender LH - 255 Yuvraj 1
005557717R92 3 SEAT Fender RH - 255 Yuvraj 1
005557391R1 4 SPACER Fender Mounting (For 585 DI With Tyre Size 16.9 x 28) 2
005554895R1 * INSULATOR Fender Mounting 2
007530539R1 * INSULATOR Fender Mounting - All Models 2
005551969R3 * GROMMET Rubber 2
001231707R1 5 BOLT Fender Mounting 4
000102639 * NUT 4
005558265R1 * END Cap Fender Seat 4
000022079RD39 * WASHER Plain 10
008000410B1 * PAD Rubber Fender Seat 4 U/31/F04/25
007900147B1 * WASHER for Fender Mounting Bolt - 595 DI Potato Special 4

* Parts Not Illustrated

138
Battery Cover

8 11 10

3
5
4
9
7

3a 6
3

2 1 4
7

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

235 / 245 DI / 255 Yuvraj / All BP, NBP & Sarpanch


007537436B11 1 TRAY Battery Cpte. - 235 DI 1 U/36/F07/19
007700087B91 1 TRAY Battery Cpte. - 245 DI 1
007600217R91 1 TRAY Battery Cpte. - 255 DI/All BP/All Sarpanch 1
005551867R93 1 TRAY Battery Cpte. - 4DI NBP 1
007537438B1 2 BRACE Battery Front - 235 DI 1 U/36/F07/19
007700098B1 2 BRACE Battery Front - 245 DI 1
0P5551868R1 2 BRACE Battery Front - 255 DI/All BP/All Sarpanch & NBP 1
007537437B1 3 BRACE Battery Rear - 235 DI 1 U/36/F07/19
007700099B1 3 BRACE Battery Rear - 245 DI 1
007600220R1 3 BRACE Battery Rear - 255 DI/All BP/All Sarpanch/3DI NBP 1
005551869R1 3 BRACE Battery Rear - 4 DI NBP 1
007602130A1 3a MUD GUARD - 235 DI 1 U/36/F07/19
007602321B1 3a MUD GUARD - 245 DI 1 A/160/F07/08
007600218R1 3a MUD GUARD - 255 DI/All BP/All Sarpanch & NBP 1
001127948R1 4 STUD - Battery Hold Down - 235 2 U/36/F07/19
008000630A1 4 STUD - Battery Hold Down 1
001127948R1 5 STUD Rear Battery Hold Down 1
001127950R91 4 STUD Front Battery Hold Down 1
001127951R94 6 RETAINER Battery - 235 1 U/36/F07/19
001127951R95 6 RETAINER Battery 1

* Parts Not Illustrated / ◆ Alternate Part Number

139
Battery Cover

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

007700098B1 2 BRACE Battery Front 1


008000211B3 10 PAD Battery (Plastic) 1
005559238R91 ◆ PAD Battery (Rubber) - 4DI - NBP /BP / NST 1
008000211B3 10 PAD Battery (Rubber) - 3DI - NBP/BP / NST 1
005554680R94 7 COVER Cpte. Battery 1
005557966R1 * BUSH Pivot Battery Cover 2
007535336R1 * BUSH Mud Guard Battery Cover 2
001231333R91 8 NUT Wing Cpte. 1
008000657B91 * BOTTOM Sealing Cpte. - 475 DI NBP / 575 DI NBP 1
007536938B11 * BOTTOM Sealing Cpte. - 275 DI NBP 1
005558463R91 * BOTTOM Sealing Cpte. with Rubber Beading - 575 BP 1
007602373B1 * FOAM for Bottom Sealing Back - 275 DI NBP 1
007602374B1 * FOAM for Bottom Sealing Side - 275 DI NBP 1
007700692B1 * CABLE Battery Positive - 235 DI 1 U/36/F07/19

NEW SARPANCH (NST)


008000171B1 3 STUD - Battery Hold Down - 3 DI NEW SARPANCH 1
007601574A1 3 STUD - Battery Hold Down - 4 DI NEW SARPANCH 1
007537084B1 7 COVER Battery Front - All New Sarpanch 1
008000351B93 9 BRACKET Battery Mounting 3DI NEW SARPANCH 1
007600376B94 9 BRACKET Battery Mounting 595 NST 1
008000129B95 9 BRACKET Battery Mounting All 4DI NEW SARPANCH Except 595 1 A/206/F09/45
008000211B3 10 PAD Battery (Plastic) 1
005559238R91 ◆ 1
008000559B91 11 PLATE Battery Clamping -3DI NEW SARPANCH 1
007601572R91 11 PLATE Battery Clamping -4 DI NEW SARPANCH 1
007600376B94 11 BRACKET Battery Clamping 1

007601179R91 * KIT Battery Box (75 Amp-Hr) - Small Side Mounting 1


007603353B91 * KIT Battery Box (88 Amp-Hr) - Big - Side Mounting 1 A/206/F09/45
007605100B91 * KIT Battery Box (88 Amp-Hr) - Big - Side Mounting NST 1

* Parts Not Illustrated / ◆ Alternate Part Number


140
Tool Box & Hold All Kit

5
4
3
2

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007535554B1 1 TOOL Box Cpte. - 595 DI / 575 DI CRPTO 1


007201737A91 1 TOOL Box Cpte. - 475 DI / 575 DI / 595 DI OIB 1
007535977B11 1 TOOL Box Cpte. - 595 DI Non CRPTO - 14.9 x 28 Large Tyre 1
007600275R1 1* SPACER Tool Box Mounting 595 DI Non CRPTO 2
- 14.9 x 28 Large Tyre
001099817R1 1* WASHER Plain 595 DI Non CRPTO - 14.9 x 28 Large Tyre 2
000271724 1* BOLT 5/8 x UNC x 2-1/4” Hex HD Zinc Plated 2
595 DI Non CRPTO - 14.9 x 28 Large Tyre
005555989R1 1* WASHER G 15.875mm Spring Lock 2
007535977B11 1 TOOL Box All New Sarpanch & 595 DI 1 A/131/F05/17
001127315R96 1 TOOL Box Cpte. All NBP /BP /Yuvraj. 1 A/112/F04/04
005555301R91 ◆
007201737A91 1 TOOL Box Cpte. All OIB Models 1
000179842 2 BOLT 2
000120394 3 WASHER Plain 2 A/170/F07/38
000102635 5 NUT 2
000179857 * BOLT 2
000271500 * NUT 2
001082013R2 4 WASHER Spring Lock 2
005556463R1 6 SPACER Tool Box Mounting 2
005553856R91 * KIT Tool Cpte. W/o Grease Gun - All Models Comprising of 1

◆ Alternate Part Number

141
Tool Box & Hold All Kit

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005550882R91 * HOLD All Tool 1


001232071R1 * OPEN End And Ring Spanner Combination 1
001232074R1 * OPEN End And Ring Spanner Combination 1
001232072R1 * SPANNER Open End 1
001232073R1 * SPANNER Open End 1
001232075R91 * PLIER Slip Joint (Ordinary) 1
001232600R1 * SPANNER Ring 10 x 11 mm 1
001232601R1 * SPANNER Ring 12 x 13 mm 1
001232821R1 * SPANNER Ring 10 x 12 mm 1
001121748R91 * SCREW Driver 150mm 1
001232076R91 * SCREW Driver 8 x 200 mm 1
005550884R91 * GUN Grease Lever Type 1
005554290R91 ◆

* Parts Not Illustrated / ◆ Alternate Part Number

142
Farmer Kit & Literature

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

FARMER KITS
005556282R95 * FARMER KIT - Regular Models (BP / NBP / Sarpanch / NST) 1 A/210/F10/03
007601520B93 * FARMER KIT - 595 DI 1 A/210/F10/03
006003630B93 * FARMER KIT - 235 DI Air Flow 1 A/210/F10/03
006003676H93 * FARMER KIT - 245 DI 1 A/210/F10/03
006003579A93 * FARMER KIT - 575DI Sarpanch Rotary - DTVS Pump 1 A/210/F10/03
007603287B91 * FARMER Kit - Shaan
007203370B92 * FARMER KIT - 575DI Sarpanch Rotary with OIB 1 A/210/F10/03
007203367B92 * FARMER KIT - Regular Models with OIB (BP / NBP / Sarpanch / NST) 1 A/210/F10/03
007606032B92 * FARMER KIT - 595 DI With OIB & 295DI Dlx 1 A/210/F10/03

LITERATURES
00000056PM * SERVICE MANUAL-Arjun 1
00000057PM * SERVICE Bulletin File with Live Service Bulletin 1
00000058PM * SET OF WALL-Charts -Arjun 1
000WARMAN02 * WARRANTY Policy & Procdure Manual 1
00000080PM * SERVICE BULLETIN FOLDER-Empty 1
000000181PM * SUPPLEMENTARY PARTS CATALOGUE - 1
Mahindra Sarpanch 595 DI Super Turbo
000000182PM * SERVICE MANUAL- H-1- For -Regular Range of Tractors 1
000000183PM * SPECIAL Service Tools Catalogue 1
000000184PM * SUPPLEMENTARY PARTS CATALOGUE - 235 1
000000185PM * SUPPLEMENTARY SERVICE MANUAL - 235 1
000000186PM * SUPPLEMENTARY PARTS CATALOGUE - 245 1
000000187PM * SUPPLEMENTARY SERVICE MANUAL - 245 1
000000188PM * DATA BOOK - Regular & Arjun 1
000000189PM * PARTS Identification & Defect Code Book 1
0000MDIPC01 * PARTS CATALOGUE for Regular Range of Tractors 1
0000ARJPC01 * PARTS CATALOGUE for Arjun Range of Tractors 1
DISPSTAND01 * SET of Wallcharts (10 nos) with Display Stand 1
WALLCHART01 * SET of Wallcharts (10 nos) without Display Stand 1
0SHAANSPC03 * Supp. Parts Catalogue for Shaan 1
0SHAANSSM03 * Supp. Service Manual for Shaan 1
NSTMKMSPC01 * Supp. Parts Catalogue for 295MKM, 295Dlx, 475Dlx, 575Dlx & 595Dlx 1
000LABCOD02 * Warranty Labour Operation Code Book – Edition 2 1

* Parts Not Illustrated

143
TRANSMISSION
Clutch Assembly Coil

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

For 255 Yuvraj / 235


001127805R91 * CLUTCH Cpte. 254 mm (Clutch Auto) Comprising of 1
001099224R91 1 COVER Assembly Clutch 254 mm Comprising of 1
001127526R1 3 PLATE Pressure 1
005553803R91 2 PLATE Clutch Driven Assembly 1
005553673R11 * PACKAGE Cpte. 254 mm Facing/Rivet Comprising of A/R
005553673R1 * FACING Clutch 2
005553092R1 * RIVET Clutch Liner 40

Clutch Assembly 279.4 mm


Clutch Auto
005555242R1 * PLATE Release Lever 1
006500866B91 1 COVER Assembly Clutch 279.4 mm 1
005555238R1 3 PLATE Pressure 1
005555229R1 * NUT Adjusting 3
005555235R1 * SPRING 3
005556565R91 * PLATE Driven Clutch Assembly Progressive Driven 1
005557234R91 ◆
001099323R1 * BOLT Clutch Mounting 6
001099324R1 ◆
001082011R2 * WASHER Spring Lock 6

* Parts Not Illustrated / ◆ Alternate Part Number

146
Clutch Assembly Coil

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005553674R11 * PACKAGE Cpte. 279.4 mm CL Facing Rivet Comprising of 1


005553674R1 * FACING Clutch 2
‡ * RIVET Clutch Liner 48
005555045R91 * CLUTCH Cpte. 279.4 mm 1
005556565R91 * CLUTCH Plate 1
005555284R91 * SERVICE Kit Repair Clutch Auto Coil 1
006502330R91 * KIT cover with strap assy (C.A.) 1 K/49/F04/01
006502335R1 * PRESSURE plate (C.A.) 1 K/49/F04/01
006502336R1 * BOLT & WASHER Kit (C.A.) 1 K/49/F04/01
006502339R91 * LEVER kit (CA) 1 K/49/F04/01
006502348R91 * KIT Spring (C.A.) 1 K/49/F04/01

* Parts Not Illustrated / ‡ Not Serviceable Separately

147
Clutch Assembly Diaphgram

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

Valeo Clutch (DIaphragm Clutch)


006502173R93 1 COVER Assembly Clutch 279.4 mm (Valeo) 1 JA/10/F08/38
006502174R92 2 PLATE Driven Clutch Assembly (Valeo) 1 K/49/F04/01
000032068B12 1 COVER Assembly Clutch - 595 NST (Non-CRPTO) 1
000032067B12 2 PLATE Driven Clutch Assembly - 595 NST (Non-CRPTO) 1

Service Kit Clutch Repair (For 279.4 mm Valeo)


006500150C91 * KIT Pressure Plate Consisting of Pressure Plate, Rivet A/R
Pressure Plate & Drive Strap
006500151C91 * KIT Diaphragm Consisting of Rivet Delta, Rivet Cover, Rivet A/R
Pressure Plate, Drive Strap & Diaphragm
006500152C91 * KIT Clutch Facing Consisting of Clutch Facing & Rivet Facing A/R
006500153C91 * KIT Drive Strap Consisting of Drive Strap, Rivet Pressure A/R
Plate & Rivet Cover

148
Dual Clutch Assembly (Dana - CRPTO Model)

2 3 5 6 7 8 9 10 13 12 14 15

4 11 16

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

1 CLUTCH Dual Assembly Cpte. Comprising of 1


000709651R1 2 SCREW Adjusting 3
000709650R1 3 LEVER Clutch 3
000709654R1 4 SPRING Clip Anchor 3
003047750R1 5 PIN Pivot 3
000709642R1 6 COVER 1
000709644R1 7 PLATE Pressure - 228.6 mm 1
005553005R91 8 PLATE Driven Assembly 228.6 mms 1
000709643R1 9 PLATE Flywheel 1
003066669R1 10 SPRING Belleville - 279.4 mm Main Drive 1
005554464R1 11 PIN 3
000709648R1 12 PIN Rod End 3
003066670R1 13 PLATE Pressure - 279.4 mm Main Drive 1
000709647R1 14 END Rod 3
005552808R91 15 PLATE Driven Assembly - 279.4 mm 1
003066671R1 16 NUT Lock 6

149
Dual Clutch Assembly (Raneluk - CRPTO MOdel)

7
6

4
1
3

2
8

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

RANELUK Clutch (for CRPTO & Reverse CRPTO Model)


000032600B12 1 CLUTCH Cover Assembly Raneluk (279.4 mm) Comprising of 1
006500157C91 2 PRESSURE Plate For Main Clutch 1
006500158C91 3 DIAPHRAGM Spring 1
006500159C91 4 FULCRUM Spring 1
006500156C91 5 PRESSURE Plate For PTO Clutch 1
000032602B12 6 PTO Driven Plate With Ceramic Pads 1
‡ 7 HOUSING Cover 1
000032601B12 8 DRIVEN Assembly Main 279.4 (With Ceramic Pads) CRPTO 1
006500161C91 * KIT For Clutch Repair PTO A/R
006500162C91 * KIT For Clutch Repair Main A/R
006502185C91 * KIT - Cerametalic Pad Main Clutch Plate A/R
006502186C91 * KIT - Cerametalic Pad PTO Clutch Plate A/R

* Parts Not Illustrated / ‡ Not Serviceable Separately

150
Clutch Housing and Linkages

1 2 16 32 31 22 21

24

8
25

5
6

3 4 19
7
36
14 13
16 17 37
41 42 35
8
9 33
12 38
11 10 15 34
39

40 18

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007601596B91 1 PEDAL Clutch - 595 DI OIB 14.9 x 28 Tyre 1


001082367R91 1 PEDAL Clutch - Press Type (Straight) (For B 275 & 255 Yuvraj) 1
007600582B92 1 PEDAL Clutch 235 1 A/151/F06/28
007601252B92 1 PEDAL Clutch 595 NST 1 A/195/F09/07
008000562B91 1 PEDAL Clutch 475/575 OIB 1 M/19/F05/12
005557580R94 1 PEDAL Clutch Cpte. - Push Type (For All Sarpanch Models Except W/L) 1 A/206/F09/45
008000117B92 1 PEDAL Clutch Cpte. - (For All New Sarpanch Models Except 595 DI) 1 A/195/F09/07
007601252B91 1 PEDAL Clutch Cpte. - (For 595 NST Models) 1
005556226R93 1 PEDAL Clutch - Push Type (For BP & NBP Models) 1 K/49/F04/01
008000356B91 1 PEDAL Clutch Cpte. With Seal (For 475 DI Sarpanch Wet Land) 1
005557581R92 2 BRACKET Clutch Pedal Mounting - All Sarpanch Except W/L 1 A/195/F09/07
006506318C91 2 BRACKET Clutch Pedal - 595 DI OIB 1 A/195/F09/07
000032915B91 2 BRACKET Clutch Pedal Mounting - 595 DI OIB 14.9 x 28 Tyre 1
007601200B12 2 BRACKET Clutch Pedal Mounting - 235 1 A/151/F06/28
007600401B91 2 BRACKET Clutch Pedal Mounting - 595 NST 1
008000556B91 2 BRACKET Clutch Pedal Mounting - 475/575 OIB 1 M/19/F05/12
005558548R91 * SEAL Dust Clutch Pedal OIB 1 M/19/F05/12
006508502B1 2 BRACKET Clutch Pedal Mounting - (All NBP/ BP) 1 U/42/F09/47
008000118B91 2 BRACKET Clutch Pedal Mounting -All BP (475 W/L) 1
008000556B92 2 BRACKET Clutch Pedal Mounting - All New Sarpanch Except 595 1 A/130/F05/16 & A/134/F05/23

151
Clutch Housing and Linkages

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

007600401B91 2 BRACKET Clutch Pedal Mounting - 595 NST


005556804R1 3 CONNECTING Link Clutch - 595 DI OIB 14.9 x 28 Tyre 1
005552393R92 3 CONNECTING Link Clutch - All NBP/BP/Sarpanch/245 DI 1
008000126B91 3 CONNECTING Link Clutch - 595 Non CRPTO 1
008000213B91 3 CONNECTING Link Clutch - 595 RCRPTO 1
007601885B91 3 CONNECTING Link Clutch - 235 1
006500011R91 3 CONNECTING Link Clutch (For Raneluk CRPTO) 1
008000126B91 3 CONNECTING Link Clutch (For All New Sarpanch & 595 Non CRPTO) 1
008000213B91 3 CONNECTING Link Clutch (For 595 NST Rev. CRPTO) 1
000039374D 4 PIN 2
005555955R1 5 WASHER 4
000103361 6 PIN Cotter 2
006501497C1 7 LEVER Clutch Shaft - 595 DI OIB 14.9 x 28 Tyre
005556228R91 7 LEVER Clutch Shaft (For CRPTO) 1
006501497C1 7 LEVER Clutch Shaft - 235 1
005557582R92 7 LEVER Clutch Shaft - 245 DI 1
006501529R91 7 LEVER Clutch Shaft (For Sarpanch & All New Sarpanch) - Valeo 1 K/49/F04/01
006502191R91 7 LEVER Clutch Shaft (For BP/ NBP / 245 DI) 1 K/49/F04/01
005552392R91 ◆
005557580R92 8 BUSH Clutch Pedal Shaft 2
001231903R1 8 BUSH Clutch Pedal Shaft for BP 2 A/206/F09/45
005558548R91 9 SEAL Clutch Pedal Cpte. (For 475 DI Sarpanch Paddy) 2
000751399R1 10 BOLT 1
000114502 11 NUT 2
000181379 12 BOLT 2
000751872R1 13 NUT 2
001082012R2 14 WASHER Spring Lock 2
000049405H 15 WASHER Spacking Clutch Pedal 2
000705252R3 16 SPRING Clutch Pedal Return 1
003071270R5 17 SHAFT Clutch Release 1
006502246B1 17 SHAFT Clutch Release - 235 1
001127629R2 18 CIRCLIP External 1
005558519R5 19 HOUSING Clutch Cpte. - Non CRPTO 1 K/75/F09/36
◆ HOUSING Clutch Cpte. with Grease Nipple (Valeo) All New Sarpanch / All 575 DI/475 Sarpanch 1 A/160/F07/08
006501048B1 19 HOUSING Clutch Cpte.- 235 DI 1 U/36/F07/19
007600415A91 19 HOUSING Clutch Cpte. - 245 DI 1
000020549R1 20 BOLT 6
005554737R1 21 BOLT 8
000019992R1 22 BOLT 1
006504669B1 * N UT Clutch Housing - 245 DI 1 A/184/F08/30
001082014R2 23 WASHER Spring Lock 15
000109462 24 NIPPLE Grease 2
001121585R1 ◆
000109461 ◆

* Parts Not Illustrated / ◆ Alternate Part Number

152
Clutch Housing and Linkages

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006500006R92 25 COVER Dust Clutch Housing Cpte.for All models 1 A/129/F05/15


006502427B11 25 COVER Dust Clutch Housing Cpte. 245 DI 1
000179818 26 BOLT Dust Cover 2
000179841 26 BOLT Dust Cover - 245 DI 2
005555955R1 27 WASHER Plain 2
001082012R2 27 WASHER - 245 DI 2
000179814 28 BOLT 3
001082011R2 29 WASHER Spring Lock 3
006500005R1 30 PAD Rubber Clutch Housing Dust Cover (For 2DI & 4DI) 1
001081988R1 30 RUBBER Strip Hand Hole Cover (For 475 DI Sarpanch Paddy) 1
000141284 31 PIN Dowel 2
000709473R1 32 STUD 1
006503792R91 33 COVER Hand Hole Cpte.- All models 1 A/143/F06/14
006500016R91 ◆
006500017R92 33 COVER Hand Hole Cpte. - 475 & 575 All Model/475
Sarpanch& NST/265BP 1
000032546B12 33 COVER Hand Hole Cpte.- 595 NST CRPTO 1
006501266B91 33 COVER Hand Hole Cpte. - 245 DI 1
006501657B91 33 COVER Hand Hole Cpte. 235 1
001099323R1 34 BOLT Hand Hole Cover 8
005553025R1 35 FORK Clutch Release 1
000706732R1 36 BOLT Clutch Fork 2
001082011R2 37 WASHER Spring Lock 2
003047229R4 38 KEY Clutch Release Shaft 2
001233264R91 39 BEARING Antifriction Clutch Release (Thrust) 1
006501380R91 ◆ BEARING Clutch Release (Texpin) K/49/F04/01
006501782R91 ◆
005554154R91 ◆
005554520R91 ◆
001121814R1 40 RETAINER Spring 2
006500019R1 41 GASKET Clutch Housing Hand Hole Cover Sealing 1
006501263B1 41 GASKET Clutch Housing Hand Hole Cover Sealing 245 DI 1
001082012R2 * WASHER 245 DI 4
001082011R2 * WASHER 4
000031293B12 42 SLEEVE Clutch Release 235 1
005557361R1 42 SLEEVE Clutch Release - Coil Type Clutch Except 235 1
005558413R1 42 SLEEVE Clutch Release (Valeo) 1
007565147R1 * BRACKET Clutch Pedal Return Spring -with Integ. 1
Bracket Clutch Hsg.
005551042R2 * BRACKET Clutch Pedal Return Spring - Old Type Clutch Housing 1

* Parts aNot Illustrated / ◆ Alternate Part Number

153
Clutch Housing & Linkages - CRPTO (Reverse)
46 22
48
49
42 26 23 6
25 24 1
41 27 6
45 40
45 28 50
43 35 51
39 52
53
3
31 2 4
5 78
27
28 12
29
34 30
28 10 9
11
33 15 14 13
32
37
36 3835
39 40
20

16

17 19
24 22 21 18
23

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006500659A2 1 CLUTCH Housing Rev CRPTO With Window 1


003071270R5 2 SHAFT Clutch Release 1
003047229R3 3 KEY Clutch Lever 1
001127629R1 4 CIRCLIP Clutch Release Shaft 1
003044005R4 5 FORK Clutch Release 1
000109462 6 NIPPLE Grease 2
000706732R1 7 BOLT Clutch Release Fork 2
001082011R2 8 WASHER Spring Lock 2
006500272C1 9 SPACER Clutch Release Fork 1 A/202/F09/24
03070635R91 10 BEARING Antifriction Clutch Release 1
000032605B12 11 CLUTCH Release Sleeve 1
003045088R3 12 INSERT 2
000032942B12 13 PIPE Greasing 1
005555989R1 14 WASHER Spring 10
005556448R1 15 NUT 1
000032580B12 16 GASKET Hand Hole Cover 1
000032546B12 17 PLATE Hand Hole Cover 1
000179837 18 BOLT 8
001082012R2 19 WASHER 8
000032545B12 20 GASKET, Oil Pan 1 A/206/F09/45
006500205C1 21 OIL Pan Clutch Housing 1

154
Clutch Housing & Linkages - CRPTO (Reverse)

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005556422R1 22 MAGNETIC Drainplug 1


000051287D01 23 BOLT 2
000141284 24 PIN Dowell Steering Mounting 2
000060802M01 25 SPACER Fuel Tank Braket 2
000709473R1 26 STUD 1
000032145B12 27 BOLT Clutch Hsg. - Trans Case 8
001082012R2 28 SPRING Washer 10
000120396 29 WASHER Plain 6
000032825B12 30 BOLT, Clutch Hsg. - Trans Case 2
000032959B12 31 GASKET, Clutch Hsg. Trans Case 1
006500213C1 32 SHAFT 2 Speed PTO Gear 1
006500207C1 33 FORK 2 Speed Shifter Gear 1
005551805R1 34 PIN Gear Shifter Fork 2
000031257B12 35 SCREW Grub Cam Clamp 2
000031993B12 36 LOCK PLATE Gear Shifter Cams 2
000031258B12 37 NUT Cam Clamp 2
005551707R91 38 OILSEAL PTO Shifter Assembly 2
005553967R91 ◆
005551798R2 39 WASHER Retaining Shifter Shaft 2
005551799R1 40 CIRCLIP Shifter Shaft 2
006500272C1 41 SPACER Clutch Release Fork 1
006500215C1 42 SHIFTER Lever 2 Speed Shaft 1
006500201C1 43 SPACER Key 2 Speed Shaft 1
000030020R1 44 BOLT 1
001233491R1 45 WASHER Plain 1
008000213B91 46 CONNECTING Link Rev PTO (Turn Buckle) - 595 DI 1
000103373 47 PIN Cotter 2
000120393 48 WASHER Plain 2
000393740D 49 PIN Rod End 2
006502145C1 50 CLUTCH Inspection Cover Plate 1
006502225C1 51 GASKET Clutch Inspection Cover Plate 1
001082012R2 52 WASHER Spring Lock 8
000179838 53 BOLT 2

◆ Alternate Part Number

155
Clutch Housing and Linkages (CRPTO)
22

33

32
13 21 23
14
11
28 9 12
24

15
26
16 27
3 25
4
8
18

17 7

19 30

20

31

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005553023R6 1 HOUSING Clutch Cpte. (Dana) 1


005551654R6 ◆
006500146A1 1 HOUSING Clutch Cpte. Raneluk 1
005551713R2 2 FORK Gear Shifter PTO 1
005551796R1 3 O’ RING Gear Shifter 1
005551714R3 4 SHAFT Two Speed PTO Shifter 1
005553966R91 5 OIL Seal PTO Hollow Driven Shaft (S.S) 2
005551798R2 6 WASHER 1
005551799R1 7 CIRCLIP 1
005551805R1 8 PIN Gear Shifter Fork 2
005551803R2 9 LEVER PTO Clutch High Low Operation 1
005554261R3 10 KNOB Clutch Operating Lever 1
003041396R2 11 SPRING Clutch Release Lever 1
003041395R1 12 SLEEVE 1
000017067R1 13 PIN Roll 1
005556769R1 14 PIN Clutch Housing 1
000032959B12 15 GASKET Clutch Housing To Trans. 1
005552622R1 16 CIRCLIP External 45 mm. 1
005552628R2 17 COVER Clutch Housing Hand Hole (Dana) 1
000032546B12 17 COVER Clutch Housing Hand Hole RANELUK 1
005554171R1 18 PAD Seal Clutch Housing Hand Hole Cap (Dana) 1

◆ Alternate Part Number

156
Clutch Housing and Linkages (CRPTO)

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000032580B12 18 PAD Seal Clutch Housing Hand Hole Cap Raneluk 1


005558524R1 19 GASKET Clutch Housing Bottom Cover (Dana) 1
000032545B12 19 GASKET Clutch Housing Bottom Cover RANELUK 1
005552626R1 20 COVER PTO Gear Box - Bottom Plate (Dana) 1
006500205C1 20 COVER PTO Gear Box - Bottom Plate Raneluk 1 A/122/F04/42
000032544B12 ◆
003045088R3 21 INSERT Clutch Release Fork 2
003044005R4 22 FORK Clutch Release 1
005558288R92 23 BEARING Clutch Release 1
005552620R2 24 SLEEVE Clutch Release - Heavy Duty (Dana) 1
006502374B1 24 SLEEVE Clutch Release - Raneluk 1 K/52/F04/27
005556445R91 25 PIPE Flexible Cpte. 1
005556448R1 26 NUT Hex. 1
005556521R1 27 WASHER Spring 1
005554737R1 28 BOLT 1
005554777R2 29 BOLT 2
000179837 30 BOLT 6
000179843 31 BOLT 8
000020259E05 32 BOLT Mounting For Clutch Housing Raneluk 12
006500011R91 33 CONNECTING Link Clutch Raneluk CRPTO 1
000032825B12 * BOLT Mounting Clutch Housing - Transcase Raneluk 8
006500272C1 * SPACER Clutch Release Fork 1 A/203/F09/26

* Parts Not Illustrated / ◆ Alternate Part Number

157
Transmission Gears and Shafts - Sliding Mesh
27
28
22
21
20 26
17 24 25
1518 23 51
13 14 51
12 19 46
44

9 11 41 42
8 7
47 49
6 45 48
39
10 43
2 10
36 54
40 52
1 5 38a
4 38
3 55
31
35
56 36 53
34
33 33
30
35
57

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

‡ 1 SHAFT Transmission Spline (9 T) 1


005557131R91 2 BEARING Roller Taper Spline Shaft Rear 1
006501521B1 3 SPACER Trans. Spline Shaft T.R. Bearing - 235 & 245 DI 1
003044037R1 3 SPACER Trans. Spline Shaft T.R. Bearing - 1
All Except 235 & 245 DI
003044038R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.075mm) - Circular A/R
003044039R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.25mm) - Circular A/R
003044040R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.1 mm) - Circular A/R
003041092R1 4 SHIM Trans. Spline Shaft T. R. Bearing - (0.375mm) Circular A/R
003041093R1 4 SHIM Trans. Spline Shaft T. R. Bearing - Circular A/R
005551732R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.125mm) - Triangular A/R
005551733R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.4mm) - Triangular A/R
005551734R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.375mm) - Triangular A/R
005551735R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.75mm) - Triangular A/R
005551736R1 4 SHIM Trans. Spline Shaft T. R. Bearing - Triangular A/R
006501173B1 5 CAGE Trans. Spline Shaft Taper Roller Bearing 235 DI 1
006503100B1 5 CAGE Trans. Spline Shaft Taper Roller Bearing- 245 DI 1
005556133R2 5 CAGE Trans. Spline Shaft Taper Roller Bearing All Exept 235 & 245 1 K/52/F04/27
000186334 6 BOLT 3
000103028 7 NUT Lock 3
001127763R1 8 WASHER Internal Tooth Lock 3

‡ Not Serviceable Separately

158
Transmission Gears and Shafts - Sliding Mesh

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005557130R91 9 BEARING Roller Taper Spline Shaft Front 1


003044035R1 10 NUT Lock Trans. Spline Shaft Taper Roller Bearing 2
006500242C1 11 PLATE Lock Transmission Spline Shaft 1 A/202/F09/24
006500986B1 12 GEAR Sliding 1st & Reverse Speed (50 T) 235 1 A/184/F08/30
006501140B2 12 GEAR Sliding 1st & Reverse Speed (54 T) 245 DI 1
006501548R1 12 GEAR Sliding 1st & Reverse Speed (52 T) All SM Except 235 & 245 1 A/130/F05/16
006501034B2 13 GEAR Sliding 2nd & 3rd Speed (44 & 39 T) - 235 1 A/164/F07/18
006501142B1 13 GEAR Sliding 2nd & 3rd Speed (45 & 39 T) - 245 DI 1
006501559R1 13 GEAR Sliding 2nd & 3rd Speed (44 & 38 T) All SM Except 235 & 245 1
006500311R1 14 Coupling Gear 4th & Direct Speed (18 T) - 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft)
006500290B1 14 Coupling Gear 4th & Direct Speed (18 T) - Old 1
006501039B1 15 GEAR Coupling Sliding 4th & Direct (33 T) 235 1
006501030B1 15 GEAR Coupling Sliding 4th & Direct (35 T) 245 DI 1
006500288R1 15 GEAR Coupling Sliding 4th & Direct (31T) All Except 235 & 245 1
Improved Transmission (with Through Hole in Spline Shaft)
006506523B91 16 KIT Quill Gear & NRB consist of 1
‡ 17 GEAR Sliding Quill 4th & Direct Speed - Improved Transmission 1 K/55/F05/24
005554892R91 18 BEARING Needle Improved Transmission (with Through Hole in Spline Shaft) 2
006500291R1 17 GEAR Sliding Quill 4th & Direct Speed - Old 1
001099653R91 18 BEARING Needle W/o. Through Hole in Spline Shaft 2
006500289R1 19 SLIDING Gear Coupling 1
006503334A1 19A SPACER 1.2 mm Thick 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft)
000032121B12 19B CIRCLIP 28 mm Dia 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft)
005554802R91 20 BEARING Pilot Transmission Spline Shaft 1
006501028B1 21 SHAFT Transmission Driving - 235 - 18 T 1
006501037B1 21 SHAFT Transmission Driving - 245 DI - 16 T 1
006502287R1 21 SHAFT Transmission Driving - (All SM Except 235 & 245) 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft)
006501551R1 21 SHAFT Transmission Driving - S.M.(15 Teeth) 1 K/49/F04/01
006501552R1 21 SHAFT Transmission CRPTO (15 Teeth) (Dana) 1
006501553R1 21 SHAFT Transmission S.M. + CRPTO (15 Teeth) Raneluk 1 K/49/F04/01
000751081R1 22 CIRCLIP Transmission Drive Shaft Bearing Retaining 1
005556654R91 23 BEARING Transmission Drive Shaft 1
000751146R1 24 CIRCLIP Trans. Drive Shaft Brg. Retaining External 1
000704017R1 25 GASKET Trans. Drive Shaft Brg. Cage 1
001233552R1 ◆
000751181R2 26 CAGE Brg. Trans. Drive Shaft 1
005551697R1 ◆
000032502B12 26 CAGE Brg. Trans. Drive Shaft Raneluk CRPTO 1
000179840 27 BOLT 4
001082012R2 28 WASHER 4

◆ Alternate Part Number

159
Transmission Gears and Shafts - Sliding Mesh

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005558356R91 29 OIL Seal Trans. Drive Shaft Three Lip Hitech 1


005554234R92 29 OIL Seal Trans. Drive Shaft Single Lip 1
000703984R1 30 CIRCLIP Trans. Counter Shaft Rear Ball Bearing Retainer 1
005555311R91 31 BEARING Trans. Counter Shaft Rear 1
005558347R91 31 BEARING Trans Counter Shaft Rear-CRPTO 1
006501036B1 32 GEAR Idler Trans. Counter Shaft (Nylon Gear ) - 235 1
005551769R91 33 BEARING Needle - SM CRPTO 2
005552634R1 34 SHIM (0.25 mm) A/R
005552635R1 34 SHIM (0.375 mm) A/R
006501032B1 35 SHAFT Counter Trans. 235 1
006504390B91 35 SHAFT Counter Trans. 235 (with Reduced width Type 2nd Gear) 1
006501141B1 35 SHAFT Counter Trans. 245 DI 1
nd
006504327B91 35 SHAFT Counter Trans. 245 DI (with Reduced width Type 2 Gear) 1
006504316B91 35 SHAFT Counter Trans. W/Woodruf Key (Non CRPTO) All Except 235& 245 1
006502168R92 35 SHAFT Counter Trans. W/Woodruf Key 1
000124556 36 KEY Woodruff - 1/4 x 1-1/8" 2
005551710R1 37 SHAFT Counter Trans. & 1st Speed Gear Hollow ( SM - CRPTO) 1
006501556R1 38 GEAR Driving 2nd Speed (26 T) - 235 1
006505002B1 38 GEAR Driving 2nd Speed (26 T) - 235 (with Reduced width Type 2nd Gear) 1
006501143B1 38 GEAR Driving 2nd Speed (24T) - 245 DI 1
006504325B1 * SPACER Casting 2nd Speed Driving Gear (24T) - 245 DI 1
006504328B1 38 GEAR Driving 2nd Speed ( 24 T) - 245 DI (with Reduced width Type 2nd Gear) 1 Reduced Width
006503046R1 38 GEAR Driving 2nd Speed ( 26 T) - All Except 235 & 245 1
006503323R1 38a SPACER 2nd Speed Gear - All Except 235 & 245 1
nd
006504325B1 38 SPACER 2nd Speed Gear - 245 DI (with Reduced width Type 2 Gear) 1
006501040B1 39 GEAR Driving 3rd & 4th Speed (31 T) 235 1
006501374B2 39 GEAR Driving 3rd & 4th Speed (31 T) 245 DI 1
006501558R1 39 GEAR Driving 3rd & 4th Speed (32 & 29 Teeth) All Except 235 & 245 1
006501560R1 40 COUPLING Sliding Gear (All model) 1 A/134/F05/23
006501029B1 41 GEAR Contant Mesh (52 T) - 235 1
006501038B1 41 GEAR Contant Mesh (54 T) - 245 DI 1
006501561R1 41 GEAR Contant Mesh (55 T) All Except 235 & 245 DI 1 K/49/F04/01
000751056R1 42 BUSH Cast Iron 1
000751059R1 43 SPACER Counter Shaft 1
001081960R91 44 BEARING Trans. Counter Shaft Front 1
000751120R4 45 WASHER Retaining Trans. Counter Shaft 1
000179817 46 BOLT 2
000751441R4 47 LOCK Plate Transmission Counter Shaft 1
000751061R1 48 GASKET Trans. Counter Shaft Brg. Retainer Front 1
001233559R1 ◆
000751062R1 49 RETAINER Counter Shaft Brg. Front 1
000179840 50 BOLT 4
001082012R2 51 WASHER 4
001121078R1 52 CIRCLIP External 1

◆ Alternate Part Number

160
Transmission Gears and Shafts - Sliding Mesh

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006501139B2 54 GEAR Driving Reverse Idler 1 R/15/F08/28


006501144B2 55 SHAFT Reverse Idler 1 R/15/F08/28
006504327B91 35 SHAFT Counter With Key 1 R/15/F08/28
006504328B1 38 GEAR 2nd Speed Idler 1 R/15/F08/28
006504325B1 38a SPACER 2nd Gear 1 R/15/F08/28
006501142B2 13 GEAR 2nd & 3rd Speed Sliding 1 R/15/F08/28
006501140B2 12 GEAR Sliding 1st & Reverse 1 R/15/F08/28
006501374B2 39 GEAR 3rd & 4th Speed Driving 1 R/15F08/28
006501030B1 15 GEAR Sliding 4th & Direct Speed 1 R/15/F08/28
006500290R1 14 COUPLING 4th & Direct Speed 1 R/15/F08/28
006500291R1 * GEAR Sliding Quill 4th & Direct Speed 1 R/15/F08/29
006500289R1 19 COUPLING Hi Speed 1 R/15/F08/29
006504466B91 2 BEARING Taper Roller Spline Shaft Rear 1 A/198/F09/19
006507764B91 2 BEARING Taper Roller Spline Shaft Rear 1 A/198/F09/19

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

161 A
Transmission Gears and Shafts - Sliding Mesh

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

003110755R3 53 WASHER Reverse Idler 1


006501033B2 54 GEAR Driving reverse Idler (23T) 235DI 1 A/194/F09/01
006501139B2 54 GEAR Driving Reverse Idler (19 T) 245 DI
006502458R1 54 GEAR Driving Reverse Idler (21 T) All Models Except 235 & 245 1 A/137/F05/31
006501144B2 55 SHAFT and Gear Reverse Idler (21 T) 245 DI
006500284R1 55 SHAFT and Gear Reverse Idler (20 T) All Except 245 DI 1
000032143B12 56 OIL collector - All SM & CM Models 1
000032154B12 57 SPACER Oil Collector 1
005555713R91 * REVERSE Idler Gear NRB 1
006501429B91 * PACKAGE Service Set Of 4 Gears (235) A/R
006501172B91 * PACKAGE Service Set Of 4 Gears (245 DI) A/R
006502298R91 * PACKAGE Service Set Of 4 Gears (With Improved A/R
Transmission (with Reduced width Type 2nd Gear)
All Except 235 & 245 Comprising of
006501030B1 15 GEAR Coupling Sliding 4th & Direct Speed - 245 DI 1
006500288R1 15 GEAR Coupling Sliding 4th & Direct Speed - All Except 245 1
006501039B1 14 COUPLING Gear 4th & Direct Speed - 235 1
006500311R1 14 COUPLING Gear 4th & Direct Speed - All Except 235 1
006502289R1 16 GEAR Sliding Quill 4th & Direct Speed 1
006500289R1 19 SLIDING Gear Coupling 1
006500287R91 * PACKAGE Service Set Of 4 Gears (Old type) Comprising of A/R
006500288R1 15 GEAR Coupling Sliding 4th & Direct Speed 1
006500290R1 14 COUPLING Gear 4th & Direct Speed 1
006500291R1 16 GEAR Sliding Quill 4th & Direct Speed 1
006500289R1 19 SLIDING Gear Coupling 1
006501237B92 * PACKAGE Service Set Of 2 Gears- 235/245 DI (11/46) 1
006502358R91 * PACKAGE Service Set Of 2 Gears- (9/44) 1 K/55/F05/24
Thru Hole in Spline Shaft
006501451R91 * PACKAGE Service Set Of 2 Gears Comprising of 1
‡ 1 SHAFT Trans. Spline 1
‡ * GEAR Spiral Bevel Drive 1

PARTS USED IN EARLIER MODELS


000751078R5 21 SHAFT Transmission Driving (16 T) 1
001099268R91 22 BEARING Transmission Drive Shaft 1
001099269R92 ◆
000751058R2 41 GEAR Constant Mesh (54 T) 1
001081668R91 44 BEARING Trans. Counter Shaft Front 1
001081960R91 ◆
000751083R2 54 GEAR Driving Reverse Idler (22 Teeth) 1
00709448R92 * PACKAGE Service Set of 2 Gears (For B 275) A/R
001127032R91 * PACKAGE Service Set of 2 Gears (444 Type) A/R

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

161
Transmission Gears and Shafts Partial Constant Mesh Transmission
38
36
37
33

27
23 35
34
32
31
26 30
29
28
25
13 24
22 57
21
11 20 58
19 53
18 51
7 17 49
8 16
6 15
14 56
12 55
10 54
10 52
9 45 50
5 48
43
23 4 47
46
40 62
44
1 61
42 60
63 59
64 41
39

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

‡ 1 SHAFT Transmission Spline (9 T) 1


005557131R91 2 BEARING Roller Taper Spline Rear 2
003044037R1 3 SPACER Trans. Spline Shaft T.R. Bearing 1
003044038R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.075mm) - Circular A/R
003044039R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.25mm) - Circular A/R
003044040R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.1mm) - Circular A/R
003041092R1 4 SHIM Trans. Spline Shaft T. R. Bearing - (0.375mm) Circular A/R
003041093R1 4 SHIM Trans. Spline Shaft T. R. Bearing - Circular A/R
005551732R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.125mm) - Triangular A/R
005551733R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.4mm) - Triangular A/R
005551734R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.375mm) - Triangular A/R
005551735R1 4 SHIM Trans. Spline Shaft T. R. Bearing (0.75mm) - Triangular A/R
005551736R1 4 SHIM Trans. Spline Shaft T. R. Bearing - Triangular A/R
006501261B1 5 CAGE Trans. Spline Shaft Taper Roller Bearing- 595 NST 1
005556133R2 5 CAGE Trans. Spline Shaft Taper Roller Bearing- All Except 595 1 K/52/F04/27
000186334 6 BOLT 3
000103028 7 NUT Lock 3
001127763R1 8 WASHER Internal Tooth Lock 3
005557130R91 9 BEARING Roller Taper Spline Shaft Front 1
003044035R1 10 NUT Lock Trans. Spline Shaft Taper Roller Bearing 2
006500242C1 11 PLATE Lock Trans. Spline Shaft 1 A/202/F09/24

‡ Not Serviceable Separately

162
Transmission Gears and Shafts Partial Constant Mesh Transmission

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006501056B1 12 GEAR Sliding 1st & Reverse Speed (52 T) - 595DI 1


006501547R1 12 GEAR Sliding 1st & Reverse Speed (52 T) - CM Except 595DI 1 K/51/F04/15
000032060B12 13 CIRCLIP 45 Dia Improved Transmission (with Through 1 K/55/F05/24
Hole in Spline Shaft) & 595 DI
000751146R1 13 CIRCLIP 45 Dia (Drive Shaft Brg. Retaining) 1
005554788R1 14 SPACER 3.5mm Thick 1
006502302R1 15 BUSHING Second Speed Gear 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft) 1 K/55/F05/24
005554789R1 15 BUSHING Second Speed Gear- Old 1
006501058B2 16 GEAR Second Speed Constantmesh (44 T) 595 NST 1 A/183/F08/29
006501566R1 16 GEAR Second Speed Constantmesh (44 T) All Except 595 NST 1
006502464R2 17 HUB - All Constant Mesh Models A/137/F05/31
A/157/F07/01
006501546R2 18 RING Control Shifting - All CM models 1 A/174/F08/41
006502303R1 19 BUSHING Third Speed Gear - Improved Transmission 1 K/55/F05/24
005554793R1 19 BUSHING Third Speed Gear 1
005554794R1 20 GEAR Constant Mesh 3rd Speed (38 T) 1
005554795R1 21 SPACER 1.5mm Improved Transmission (with Through Hole in Spline Shaft) 1
005554796R2 21 Spacer 2.25mm 1
006500311R1 22 COUPLING 4th & Direct Speed 1
006503334A1 23 SPACER 1.2mm - Improved Transmission (with Through Hole in Spline Shaft) 1 K/55/F05/24
006501573B1 23 SPACER 1.5mm - 595 NST 1
006501630B1 23 SPACER 1.8mm - 595 NST 1
005554797R1 23 SPACER 3.0mm 1
005554788R1 23 SPACER 3.5mm Thick Improved Transmission (with Through Hole in Spline Shaft)
000032120B12 24 CIRCLIP 30 Dia.- 595 NST 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft)
005554798R2 24 CIRCLIP 28 Dia. 1
006501515B1 25 SLIDING Gear 4th & Direct Speed (28 T) 595 NST 1
006500310R1 25 SLIDING Gear 4th & Direct Speed (31 T) 1
006501574B1 26 GEAR Sliding Quill Cpte. For 4th & Direct Speed - 595 NST 1
006502289R1 26 GEAR Sliding Quill Cpte. For 4th & Direct Speed - 1 K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft)
006500312R1 26 GEAR Sliding Quill Cpte. For 4th & Direct Speed - Old 1
005554892R91 27 BEARDING Needle Improved Transmission
(with Through Hole in Spline Shaft) 2
006501578B1 27 BEARING Needle - 595 DI NEW SARPANCH 2
003043047R91 27a BEARING Needle (Big-1816) Old Transmission 1
005554799R91 27b BEARING Needle (Small-1812) Old Transmission 1
006501075B1 28 SLIDING Gear Coupling 595 NST 1
006500289R1 28 SLIDING Gear Coupling All Except 595 NST 1
005554802R91 29 BEARING Pilot Transmission Spline Shaft 1
006501246B2 30 SHAFT Transmission Driving - 595 NST 1 A/167/F07/27

163
Transmission Gears and Shafts Partial Constant Mesh Transmission

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

006502287R1 30 SHAFT Transmission Driving - 1 K/55/F05/24


Improved Transmission (with Through Hole in Spline Shaft)
006501549R1 30 SHAFT Transmission Driving - C.M. (15 T) - OLD 1 K/49/F04/01
006501550R1 30 SHAFT Transmission Driving - C.M. CRPTO 1
000751081R1 31 CIRCLIP Tran. Drive Shaft Brg. Retainer 1
005553683R91 32 BEARING Transmission Drive Shaft 1
000756146R1 33 CIRCLIP Tran. Drive Shaft Brg. Retainer 1
000704017R1 34 GASKET Transmission Drive Shaft Brg. Cage 1
001233552R1 ◆
000751181R2 35 CAGE Brg. Transmission Drive Shaft 1
005551697R1 ◆
000179840R1 36 BOLT 4
001082012R2 37 WASHER Spring Lock 4
005558356R91 38 OIL Seal Trans. Drive Shaft (Double Lip) 1
005554234R92 ◆
005553966R91 ◆
000703984R1 39 CIRCLIP Trans. Counter Shaft Rear Ball Bearing Retainer 1
005554893R91 40 BEARING Trans. Counter Shaft Rear 1
005551769R91 41 BEARING Needle 1
006505350B1 42 SHAFT Counter Trans. & 1st Speed Gear 595 NST- Non CRPTO 1
006501247B1 42 SHAFT Counter Trans. & 1st Speed Gear 595 NST - RCRPTO 1
006502168R92 * SHAFT Cpte. Counter Trans. W/ Woodruf Key-All Except 595
006500985R2 42 SHAFT Counter Trans. & 1st Speed Gear (18 T) Hollow 1
000124556 43 KEY Woodruff 2
006501055B1 44 GEAR Driving 2nd Speed (26 T) 595 NST 1
006503047R1 44 GEAR Driving 2nd Speed (26 T) All Except 595 1
006503323R1 45 SPACER 2nd Speed Gear - All Except 595 NST 1
006501513B2 46 GEAR Driving 3rd & 4th Speed (29 & 35 T) - 595 NST 1 A/167/F07/27
005555340R2 46 GEAR Driving 3rd & 4th Speed (32 & 39 T) All Except 595 1
006501514B1 47 COUPLING Sliding Gear 1st Counter - 595 NST 1
006501560R1 47 COUPLING Sliding Gear 1st Counter - All Except 595 NST 1
006501057B1 48 GEAR Constant Mesh (55 T)595 NST 1
006501561R1 48 GEAR Constant Mesh (55 T) - All Except 595 NST 1
00751056R1 49 BUSH Cast Iron 1
005554797R2 50 SPACER Counter Shaft 1
00751059R1 ◆
001081960R91 51 BEARING Tansmission Counter Shaft Front 1
000751120R4 52 WASHER Retaining Trans. Counter Shaft 1
000179817 53 BOLT 2
000751441R4 54 LOCK Plate Transmission Counter Shaft 1
000751061R1 55 GASKET Trans. Shaft Bearing Retainer Front 1
001233559R1 ◆
000751062R1 56 RETAINER Counter Shaft Brg. Front 1
000179840R1 57 BOLT 4

* Parts Not Illustrated / ◆ Alternate Part Number

164
Transmission Gears and Shafts Partial Constant Mesh Transmission

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001082012R2 58 WASHER Spring Lock 4


001121078R1 59 CIRCLIP External 25mm 1
003110755R3 60 WASHER Reverse Idler Gear 1
006501060B1 61 GEAR Driving Reverse Idler (21 T) - 595 NST 1
006502458R1 61 GEAR Driving Reverse Idler (21 T) All Models Except 595 1 A/137/F05/31
006501061B1 62 SHAFT & Gear Reverse Ider (20 T) 595 NST 1
006500313R1 62 SHAFT & Gear Reverse Ider (20 T) 1
000032143B12 63 OIL Collector
00003215B12 64 SPACER Oil Collector
006501190B93 * PACKAGE Service Set of Two - 595 NST (11/46) A/R A/169/F07/37
006504486B91 * PACKAGE Service Set of Two - A/R K/55/F05/24
Improved Transmission (with Through Hole in Spline Shaft) (9/44) A/169/F07/37
006501449R91 * PACKAGE Service Set of Two (9/44) Comprising of A/R
‡ 1 TRANSMISSION Spline Shaft 1
‡ * GEAR Spiral Bevel Drive 1
001231983R1 43 SHAFT Counter Trans. & 1st Speed Gear (19 T ) For B 275 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

165
C.R.P.T.O. Gears & Shafts

40
36 8 9
7
38 37
4139
42
44 8
43 2
46 45 5 6

4
3
2 6 32
1
1a 3433 21 20

35
13
19
11 17 18
12 1516

31 14 22
23
24 25
26
27
28
27
29

30

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000751181R2 1 CAGE Drive Shaft Bearing 1 K/65/F07/35


006502863C1 1 CAGE Drive Shaft Bearing 1
006503743A1 2 OIL Seal Hollow Drive Shaft 2
005551768R1 3 BEARING Ball Hollow Drive Shaft Rear 1
006500210C2 4 HOLLOW Drive Shaft Rev PTO 1 AA/144/F06-15
006505035C91 5 BEARING Ball Hollow Drive Shaft Front (6211 NR) 1 K/65/F07/35
006505470C91
00003260412 6 CIRCLIP Hollow Drive Shaft 2
006500222C1 7 GASKET Bearing Housing 1
006502765C1 8 HOUSING Bearing Hollow Drive Shaft 1
005550487R1 9 BOLT 8
001082011R2 10 WASHER Spring Lock 8
005552638R1 11 COUPLING PTO Shaft (Front) 1
005552639R1 12 CIRCLIP PTO Coupling 40 mm Dia 1
006500211C1 13 SHAFT Rev PTO Front 1
006500194C1 14 GEAR Driven 61T Rev PTO 1
006500200C1 15 SPACER PTO Shaft Front 1
005551767R91 16 ROLLER Bearing PTO Shaft Front 1
005551638R1 17 CIRCLIP PTO Shaft Front 1
006500264C1 18 GASKET End Cover 1
006500208C1 19 ENDCOVER PTO Shaft Front 1

166
C.R.P.T.O. Gears & Shafts

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005552891R1 20 BOLT 4
001082010R2 21 WASHER 4
000751150R2 22 RETAINER, Front Hollow Counter Shaft 1
005552634R1 24 SHIMS A/R
005552635R1 24 SHIMS A/R
005552636R1 24 SHIMS A/R
000032861B12 24 SHIMS (.125 mm) A/R
000032862B12 24 SHIMS (.2 mm) A/R
000751638R1 25 CIRCLIP Internal 50 mm Dia 1
001081668R91 26 BEARING Hollow Counter Shaft (6210 NR) 1
001081960R91 ◆
001099206R91 ◆
005551666R91 ◆
005551769R91 27 BEARING Needle 2
006501247B1 28 COUNTER Shaft Hollow -18 T 1
006503361R2 28 COUNTER Shaft Hollow 575DI Northstar (EPA & NAC Series) 1
005558347R91 29 BEARING Rear Counter Shaft ( 16010) 2
005551706R1 30 SHAFT PTO Center 1
006500197C91 31 NEEDLE Cage 2
005551698R1 32 COUPLING 2nd Speed PTO Gear 1
006500212C1 33 GEAR Coupling PTO 1
006500193C1 34 GEAR Driven 57 T Rev PTO 1
006500195C91 35 NEEDLE Cage 2
006500927C1 36 CIRCLIP Ext 22 mm Dia (Rev Idler Shaft) 1
006500198C1 37 SPACER Idler Shaft Front 1
006500822C1 38 BUSH NRB Clutch Housing 1
006500196C91 39 CAGE Needle 1
006500823C1 40 SPACER Rev Idler Shaft Rev PTO 1
006500989C1 41 PIN Roll 1
006500192C1 42 IDLER Gear Driving 33 Teeth Rev PTO 1
006500828C1 43 REVERSE Idler Shaft Rev PTO 1
005551769R91 44 BEARING Needle Roller (38 x 30 x20) 1
006500829C1 45 IDLER Gear Driven Rev PTO - 18 1
006500870C1 46 CIRCLIP Rev Idler Shaft (32mm Ext) 1
006505475B91 * KIT Hollow Drive Shaft - Modified - 595 DI 1

* Parts Not Illustrated / ◆ Alternate Part Number

167
C.R.P.T.O. - Gears & Shafts - Dana Clutch Old

1 2 3 5 4 8 6

13 14
11 12

10

9
22 23
21
19 20
18
15
16 17

28
29
27
24 25 26

32

30 31

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005555091R91 1 HOUSING Bearing Cpte. (Dana) 1


000706732R1 2 BOLT 4
001082011R2 3 WASHER Spnng Lock 4
005552621R91 4 OIL SEAL Bearing Housing Sleeve Carrier - Front 1
006503743A1 ◆
005552623R1 5 GASKET Bearing Housing (Dana) 1
000751149R1 6 CIRCLIP internal 85 mm 1
005555088R92 7 SHAFT Drive Hollow P.T.O Cpte. (Dana) Comprising of 1
005556864R91 8 BEARING 6209 - Housing Sleeve Carrier 1
‡ 9 COLLAR Compression Hollow drive shaft 1
005555086R2 10 SHAFT Drive Hollow P.T.O. (Dana) 1
005556865R91 11 BEARING Ball (6211 SKF) - Hollow Shaft Rear 1
005555964R1 12 SPACER Hollow Drive Shaft 1
005552625R1 13 CIRCLIP External 30mm (Dana) 1
005551797R91 14 OIL SEAL Hollow Shaft Rear (Dana) 1
005551708R1 15 COVER End (Dana) 1
005552891R1 16 BOLT 3
001082010R2 17 WASHER Spring Lock 3
005551709R1 18 GASKET End Cover 1
000751638R1 19 CIRCLIP External 50 mm 1 Hollow Counter Shaft
005558405R91 20 BEARING Cyl Roller (NUP 2206 EC) PTO Shaft Front 1

◆ Alternate Part Number / ‡ Not Serviceable Separately

168
C.R.P.T.O. - Gears & Shafts - Dana Clutch Old

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005551703R1 21 SPACER 1
005551697R1 22 GEAR P.T.O Driven (61 T) (Dana) 1
005551702R1 23 BUSH Sintered 1
005551698R1 24 COUPLING P.T.O Gear (2nd Speed) 1 2ND SPEED
005551699R1 25 GEAR Coupling P.T.O 1
005555965R1 26 SPACER P.T.O. Shaft Front 1
005551700R1 27 WASHER Thrust 1
005551759R1 28 BALL Steel 1
005551705R2 29 SHAFT P.T.O. Front (Dana) 1
005552640R1 30 COUPLING P.T.O. Shaft 1
005552639R1 31 CIRCLIP Internal 40mm 1
005551706R2 32 SHAFT P.T.O. Centre 1
005558347R91 33 CRPTO Bearing Ball Deep Groove 16010

169
Transmission Case

19
8

7 20

22 3
11
12

2
10
9

1 4

6 4
13
14
16 5
15
21

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006503631B91 1 CASE Transmission Cpte. - 595 NST Non CRPTO OIB 1 A/206/F09/45
with 14.9 x 28 Large Tyre
006503548B1 1 CASE Transmission Cpte. - 595 NST Non CRPTO 1
with 14.9 x 28 Large Tyre
006501076B2 1 CASE Transmission Cpte. - 595 NST Non CRPTO 1 A/198/F09/19
006501244B92 1 CASE Transmission Cpte. - 595 NST CRPTO 1 A/198/F09/19
006500167B2 1 CASE Transmission Cpte. - 475 / 575 OIB 1 A/198/F09/19 - M/19/F05/12
006501464A92 1 CASE Transmission Cpte.- 475 BP - LT 1 A/198/F09/19
006500848R2 1 CASE Transmission Cpte. - All CM Transmission Except 595 1 A/198/F09/19
006501464A91 1 CASE Transmission Cpte.(Bull Cage Mounting Hole Re-oriented) 1 A/206/F09/45
006502206A92 1 CASE Transmission Cpte. (CRPTO) 1 A/198/F09/19
00431103C11 2 PIN Dowel 2
005555715R1 3 PLUG Expansion (Except CRPTO) 1
005556422R2 4 PLUG Drain With Permanent Magnet 2 A/127/F05/13
005556606R1 5 PLUG Magnetic Drain 1
00000109462 6 NIPPLE Grease 2
001231710R1 7 BUSH Reverse Idler Gear Rear 1
001233123R1 ◆
005555713R91 8 BEARING Needle Roller 1
000711312R1 9 GASKET P.T.O. Shifter Shaft Hole Cover 1
001233558R1 ◆

◆ Alternate Part Number

170
Transmission Case

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000711466R1 10 PLATE Cover P.T.O. Shifter Shaft Hole 1


000179837R1 11 BOLT 3
001082012R2 12 WASHER Spring Lock 3
000703971R1 13 GASKET Trans Case - P.T.O. Oil Seal Retainer 1
001233551R1 ◆
006500964R91 14 PTO End Cap 1
000703972R1 14 PLATE P.T.O. Shaft Opening 1
000179816R1 15 BOLT 3
001082011R2 16 SPRING Lock 3
005555210R91 * SKID Cpte. Trans. W/o Engine (For 265 & 365 DI) 1
005557285R1 17 SEAL Drain Plug Transmission 3
006500880R1 18 WIRE Sealing 3
000703969R2 19 GASKET Trans Case - Gear Shifter Assembly 1
001233553R1 ◆
000703967R3 20 GASKET Trans Case - Hydraulic Housing Assembly 1
001233550R1 ◆
000703913R1 21 GASKET Trans Case - Rear Axle Carrier 1
001233548R1 ◆
000751124R3 22 GASKET Clutch Housing To Trans Case CRPTO 1
000708117R2 * CLIP Cable 1
000032954B12 * SEALANT Silicon-Grade-912 (300ml) Brake Hsg & Trans Case A/R A/117/F04/21
005557287R1 * WIRE Sealing Rear Drain / SL Mesh File 1
005557289R1 * WIRE Sealing Filler Plug Sliding 1
006500880R1 * WIRE Seal for Plug - NST 1

* Parts Not Illustrated / ◆ Alternate Part Number

171
Gears Shifter Mechanism & Tran. Case Cover Front - Sliding Mesh
1
8
13
2
3 14
15
23 16
7 25 7 9 17

10 18
6
12 4 19
5 20
21
11

41 40
38
37
42

26 5 22

27 28 32

29 34
30 33
33 29 31
39 35
36

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001127753R91 1 HANDLE Shift High Low Range 1


001233156R1 2 PIN Roll 1
001231787R3 3 SHAFT Shifter High Low Range 1
001127794R91 4 OIL SEAL High Low Range Shifter Shaft 1
001082178R1 5 BALL Steel 6
006502304R1 6 SPRING Gear Shifter Poppet 2 K/49/F04/01
000172529 7 PLUG Expansion Gear Shift Lever Swivel 1
006501494A2 8 Knob G.S. lever - All NBP Except 235 -
000053717DA 8 Knob G.S. lever - 255 Yuvraj & 235 & All BP -
005558322R91 9 Threaded Lever With Knob Lever For Northstar Sevice -
005550815R94 9 LEVER Gear Shifter Cpte.235 / 255 & 265/275/475 BP 1
005554763R93 9 LEVER Gear Shifter Cpte. (For 575 BP, Raneluk CRPTO) 1
006501462A91 9 LEVER Gear Shifter Cpte. (All NBP Except 235) 1
000704041R92 9 LEVER Gear Shifter Cpte.265 Orchard 1
000103409 10 PIN Cotter 1
000705650R1 11 SHAFT Swivel Gear Shifter Lever (Large) 1
006503050B91 12 DIPSTICK Gear Oil - OIB 1 M/19/F05/12
006503452R91 12 DIPSTICK Gear Oil - Non OIB 1 K/73/F09/28 -A/169/F07/37
000710953R1 13 STOP Spring Gear Shifter Lever 1
000029547D 14 SPRING Gear Shifter Lever 1

172
Gears Shifter Mechanism & Tran. Case Cover Front - Sliding Mesh

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000034880D 15 RETAINER Felt Washer Shifter Lever 1


001099185R1 16 WASHER Felt Gear Shifter Retainer 1
000615190R1 17 WASHER Plain 1 A/175/F07/44
000712626R1 18 SHIELD Gear Shifter Swivel Housing 1
003044047R9 19 COVER Transmission Case Front 1
000179839 20 BOLT 8
000022079RD 21 WASHER Plain 8
001233553R1 22 GASKET Transmission Case Cover Front 1
000034878D 23 SHAFT Swivel Gear Shifter Lever (Small) 1
001231786R3 24 CAM High Speed Gear Shifter 1
00455182R1 25 PIN Roll 1
00751094R44 26 FORK High Speed Shifter 1
000705926R1 27 GUIDE Gear Shifter Rail L.H. 1
006501027R11 28 FORK 4th Speed Gear Shifter Cpte. 1
000704038R1 29 GUIDE Gear Shifter Rail Inner 2
006501026R11 30 FORK 2nd & 3rd Speed Gear Shifter Cpte. 1
005557808R11 31 FORK 1st & Reverse Speed Gear Shifter 1
000751085R1 32 BRACKET Gear Shifter Fork & Guide 1
000179837 33 BOLT 4
000059473DA 34 LOCK Bolt Gear Shifter Rail Guide 4
000704039R2 35 GUIDE Gear Shifer Rail R. H. 1
005558450R11 36 FORK Low Speed Gear Shifter 1
000751851R4 37 CAM Low Speed Gear Shifter 1
000455182R1 38 PIN Slotted Spring 1
003044010R1 39 BRACKET Gear Shifter Fork & Guide 1
005556176R91 40 CHANNEL Cpte. 1
005558246R1 41 WASHER Copper (Dipstick) 1
006502308R3 42 RUBBER Bellow TC Cover 1 K/73/F09/28 - A/169/F07/37
006505252B1 * CLIP Worm Drive - TC Cover - Small 1 A/169/F07/37
006505253B1 * CLIP Worm Drive - TC Cover - Big 1 A/169/F07/37

* Parts Not Illustrated

173
Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.

49A
23
61
48A
20
21 19 62 45A
18 65
17 62
63
13 16
15 58 60 35A
22
66
12
10 8
7 63 41A
4
24
1
52
29 9 5
32
30
53 31
37 Old Type Shifter Fork
55
36 38
42
56 41
34 40 43 45
57 39
48
44
35 51
47
46 50

49

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005551588R92 1 HANDLE Shift High Low Range (For 585 DI) 1


006502581B91 1 LEVER Threaded Cpte. (High-Low) 1 A/186/F08/35 - A/187/F08/414
005558323R91 1 HANDLE Shift High Low Range (For NST) 1 A/203/F09/26
005557114R2 2 KNOB High / Low Lever 1
001233156R1 3 PIN Roll 1
005551615R1 4 SHAFT Shifter High Low Range 1
001231787R3 4 SHAFT shifter High Low Range - SM type FORK 1 A/160/F07/08
001231786R3 5 CAM High Speed Gear Shifter 1
00932039R1 6 PIN Roll 1
000751851R4 7 CAM Low Speed Shifter 1 K/51/F04/15
001081710R91 8 OIL SEAL High Low Range Shifter Shaft 1
001127794R91 ◆
001082178R1 9 BALL Steel 6
006502304R1 10 SPRING Gear Shifter Poppet 6
000172529 11 PLUG Expansion Gear Shift Lever Swivel Shaft (Small) 1
005555715R1 12 EXPANSION Plug 1
000705650R1 13 SHAFT Swivel Gear Shifter Lever (Large) 1
000034878D 13 SHAFT Swivel Gear Shifter Lever (Small) 1
005557304R1 14 LEVER Gear Shifter Cpte. - Straight Type 1
000704041R92 14 LEVER Gear Shifter Cpte. (For 265 DI Orchard) 1
006502244B91 14 LEVER Gear Shifter Threaded Cpte. (For New Sarpanch (NST) Model) 1

◆ Alternate Part Number

174
Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006501458A91 14 LEVER Gear Shifter Threaded Cpte. (For Sarpanch Model) 1


000712626R1 15 SHIELD Gear Shifter Swivel Housing 1 A/169/F07/37
000615190R1 16 WASHER Plain 1
001099185R1 17 WASHER Felt Gear Shifter Housing 1
000034880D 18 RETAINER Felt Washer Shifter Lever 1
000029547D 19 SPRING Gear Shifter Lever 1
000710953R1 20 STOP Spring Gear Shifter Lever 1
000103409 21 PIN Cotter 1
000103868 22 PLUG Pipe 1
000053717DA * BALL Gear Shifter Cpte. 1
006502245B1 23 KNOB Threaded Gear Shifter (For NST Models)
006501494A2 23 KNOB Threaded Gear Shifter (For Sarpanch Models) 1
006500274R1 24 COVER Transmission Case Front 1
006500901A3 24 COVER Transmission Case Front SM Type Fork 1 A/169/F07/37
005551620R1 25 BOLT 2
005551621R1 26 BOLT 2
000179839 27 BOLT 4
000022079RD 28 WASHER Plain 8
005554811R2 29 RUBBER Boot 1
005552369R1 30 GUIDE Plate 1
005555303R2 31 PLATE Lock (2Holes) 1
005555304R1 32 WASHER Lock 1
005555305R1 33 BOLT Guide Plate 3
005555814R1 34 ROLL Pin 1
006500907A11 35A FORK Cpte. Low Speed Shifter - SM type 1
005553403R3 35 FORK Low Speed Shifter 1
005553572R3 36 RAIL Low Speed Shifter 1
005551563R1 37 COUPLING Low Speed Shifter 1
000445182R1 38 PIN Roll 4
005552371R1 39 COUPLING Rail 1st & Rev. Speed Shifter 1
005554805R1 40 RAIL 1st & Rev. Speed Shifter 1
005553399R1 41 FORK 1st & Rev. Speed Shifter 1
006500903A11 41A FORK Cpte. 1st & Rev. Speed Shifter - SM Type 1
005551581R1 42 PIN Roll 5
005551624R1 43 INTER Lock Pin 2
005554806R1 44 RAIL 2nd & 3rd Speed Shifter 1
005553400R2 45 FORK 2nd & 3rd Speed Shifter 1
006500904A11 45A FORK Cpte. 2nd & 3rd Speed Shifter - SM Type 1
005551566R1 46 COUPLING 4th Speed Shifter 1
005554807R2 47 RAIL 4th Speed Shifter 1
005553401R2 48 FORK 4th Speed Shifter -All Except 595 NST 1
006501516B1 48 FORK 4th Speed Shifter - 595 NST 1
006503641R92 48A FORK 4th Speed Shifter - 595 NST (Square Type Rail & Fork) 1 K/70/F08/60
006500905A11 48A FORK Cpte. 4th Speed Shifter - SM Type 1

* Parts Not Illustrated / ◆ Alternate Part Number

175
Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

006500906A11 49A FORK Cpte. High Speed Shifter - SM Type 1


005553402R3 49 FORK High Speed Shifter 1
005553571R3 50 RAIL High Speed Shifter 1
005551562R1 51 COUPLING High Speed Shifter 1
005551810R1 52 PLATE Retainer 1
005555562R1 53 PLATE Lock (Retainer Plate) 1
005555306R1 ◆
000179795 54 BOLT Retainer Plate 2
006500295R2 55 GASKET 1
006500930A1 55 GASKET - Use wih SM Type TC Cover & Fork Housing
000141244 56 DOWEL Pins 2
006500275R1 57 HSG. Trans.case Cover Front - For Sarpanch 1
006500902A2 57 HSG. Trans.case Cover Front - SM Type 1
006502308R2 58 RUBBER Bellow Gear Shifter Lever 1
005556554R91 59 CHANNEL Cpte. 1
000708113R2 * CABLE Clip On TC Cover
000704039R2 60 GUIDE Gear Shifter Rail RH 1
000705926R1 61 GUIDE Gear Shifter Rail LH 1
000704038R1 62 GUIDE Gear Shifter Rail Inner 2
000059473DA 63 LOCK Bolt Gear Shifter Rail Guide 4
006502142A1 64 BRACKET Gear Shifter Fork Front 1
000751085R1 65 BRACKET Gear Shifter Fork Rear 1 A/202F09/24 - A/206/F09/45
000179839 66 BOLT 4
006503452R91 67 DIPSTICK For CM - Non OIB 1 K/73/F09/28
006503050B91 67 DIPSTICK For CM - OIB 1
005558246R1 68 WASHER For Dipstick 1
006505252B1 * CLIP Worm Drive - TC Cover - Small 1
006505253B1 * CLIP Worm Drive - TC Cover - Big 1

* Parts Not Illustrated / ◆ Alternate Part Number

176
Differential
23 7 1

8a
8
4 5 9
10
11

24 12 13

16
6 15
6
18
17 15 20
25
6
14 19
21

22

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006502214R1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - Wet Land 1 K/50/F04/13
006501001B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - All OIB 1 M/19/F05/12
006500993B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - 235 1
006502707B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - 595 DI 1
006500293R1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. Wetland 1 A/203/F9/26
All Except 235/595
006502597R1 2 BOLT Bull Pinion Brg. Cage - Pre coated 10 K/52/F04/27
006502598R1 3 BOLT - Bull Cage - Roll Pin - Pre coated 2 K/52/F04/27
003071404R1 4 PIN Roll 1
003071406R1 5 WASHER Roll Pin Bolt 2
000032482B12 6 ROLL Pin Inner 4
001082185R2 7 WASHER Bull Pinion Shaft Brg. Cage 10
006500263R1 8 SHIM Bull Pinion Brg. Cage (0.1 mm) (Light) A/R
006500262R1 8 SHIM Bull Pinion Brg. Cage (0.175 mm) (Medium) A/R
006500261R1 8 SHIM Bull Pinion Brg. Cage (0.375 mm) (Heavy) A/R
003071411R2 8 SHIM Bull Pinion Brg. Cage (0.1 mm) (Ex. Heavy) A/R
006503057C1 8a GASKET Bull Pinion Shaft Bearing Cage - 595 DI with 190mm Dry Brakes 2
000032774B91 8a GASKET Bull Pinion Shaft Bearing Cage - 595 DI with OIB Brakes 2
001081686R91 9 OIL SEAL Bull Pinion Shaft 2
006500038R92 ◆ A/160/F07/08
005558357R91 ◆

◆ Alternate Part Number

177
Differential

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005554053R91 10 BEARING Cyl. Roller (NJ309) 2


006503269B1 11 SHAFT Bull Pinion & Brake L.H. (13 T)
- 595 DI Non CRPTO 14.9 x 28 Large Tyre 1
006500999B1 11 SHAFT Bull Pinion & Brake L.H. OIB 1 M/19/F05/12
006500285R1 11 SHAFT Bull Pinion & Brake L.H. (13 T) All Except 235/255/595 1
006501564R1 11 SHAFT Bull Pinion & Brake L.H. (15 T) 275 TU 1
006000263R2 11 SHAFT Bull Pinion LH / RH - 16 T - 255 Yuvraj 1
006500991B1 11 SHAFT Bull Pinion LH (14 T) - 235 1
006501754B1 11 SHAFT Bull Pinion LH (12 T) - 595 NST 1
001099230R91 12 BEARING Taper Roller Differential 2
005557178R91 ◆
005553500R91 ◆
000031058B06 12 BEARING Taper Roller Differential for Bull Shaft 2
000032510B12 13 LOCK Plate LH Hub 4 A/186/F08/35
005557173R1 14 GEAR Bevel Differential (24 T) 2
006501562R1 ◆
006505504B1 14 GEAR Bevel Differential - Wet Land 2 A/186/F08/35
000704707R4 15 SHAFT Differential (All Models, Except 595 DI) 4 A/157/F07/01
000017244R1 16 PIN Roll Outer 1
005557174R1 17 PINION Differential (13 T) 4
006501563R1 ◆
006505503B1 17 PINION Differential - Wet Land 4 A/186/F08/35
‡ 18 GEAR Spiral Bevel Drive - Order as Matched Pair Under 1
006504487B91 * SET OF 2 GEAR SM (Improved Transmission)(9/44) 1 K/55/F05/24-A/169/F07/37
006501451R91 * SET OF 2 GEAR SM (Old)(9/44) 1
006502357R91 * SET OF 2 GEAR CM (Improved Transmission)(9/44) 1 K/55/F05/24
006501449R91 * SET OF 2 GEAR CM (Old) (9/44) 1
006501237B92 * SET OF TWO - (11/46 ) 235BP / 245BP 1
006505465C91 * SET OF TWO - 235 DI 1 A/164/F07/18
003042127R2 19 BOLT Retaining Drive Bevel Gear 12 A/169/F07/37
000031241B12 20 LOCK Plate Ring Gear - 235 & 245
006500881A1 20 Lock Plate Ring Gear 6 K/52/F04/27
003069954R3 21 SHAFT Bull Pinion & Brake R.H. - 245 DI 1
006503268B1 21 SHAFT Bull Pinion & Brake R.H. (13 T)
- 595 DI Non CRPTO 14.9 x 28 Large Tyre 1
006501000B1 21 SHAFT Bull Pinion & Brake R.H. (OIB) 1 M/19/F05/12
006500286R1 21 SHAFT Bull Pinion & Brake R.H. (13 T) All Except 235/255/595 1
006501565R1 21 SHAFT Bull Pinion & Brake R.H. (15 T) 275 TU 1
006000263R2 21 SHAFT Bull Pinion LH / RH - 16 T - Yuvraj 1
006500991B1 21 SHAFT Bull Pinion RH - 235 (14 T) 1
006501755B1 21 SHAFT Bull Pinion RH - 595 NST (12 T) 1
006502373R1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- Wet Land - SG Iron 1 K/50/F04/13
006502215R1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- Non Wet Land 1
006501002B1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- OIB 1 M/19/F05/12

* Parts Not Illustrated / ◆ Alternate Part Number / ‡ Not Serviceable Separately

178
Differential

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006500994B1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- 235 1


006502708B1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- 595 DI 1
006500294R1 22 CAGE Bearing Bull Pinion Shaft RH Cpte. 1
All Except 235/595 & Wet Land
006501197B92 23 CASE Differential Cpte. - 235 / 245 DI 1 A/160/F07/08
006500292C93 23 CASE Differential Cpte. - Wet Land - SG Iron (595 DI) 1 A/169/F07/37
006505015B91 23 CASE Differential Cpte. SG Iron (275, 475 & 575 Weltland Models) 1 A/206/F09/45
006500292C91 23 CASE Differential Cpte. - 595 DI 1
005555774R11 23 CASE Differential Cpte.- All Except 235 & 595 Comprising of 1
‡ 24 CASE Differential LH 1
‡ 25 CASE Differential RH 1
006500173C1 26 WASHER Diff Bevel Pinion Wet Land 4 K/50/F04/13
006500172C1 27 WASHER Diff Bevel Gear - Wet Land 2 K/50/F04/13
000032953B12 * METLOCK For Bullcage Bolt Grade352 A/R
000031058B06 * BEARING Needle Roller Bull Pinion Shaft 2

* Parts Not Illustrated / ‡ Not Serviceable Separately

179
Differential Lock
1

2
3

6
7

14 13

8
9
10
11 12
16
15

18 17

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000455183R1 1 PIN Slotted Spring 1


000704747R1 2 CLUTCH Differential Lock 1
000704750R1 3 DISTANCE Piece Differential Lock Shaft 1
000141155 4 PIN Dowel 1
000708997R2 5 SHAFT Differential Lock 1
000032723B12 5 SHAFT Differential Lock 595 NST 1
006501003B1 5 SHAFT Differential Lock 475/575/595 OIB 1 M/19/F05/12
000705233R1 6 SPRING Differential Lock 2
000704749R1 7 COLLAR Differential Shaft 1
000708996R1 8 RETAINER - O’Ring Differential Lock Shaft 1
006501004B2 8 RETAINER - 'O' Ring Differential Lock Shaft 475/575/595 OIB 1 A/206/F09/45
000350667R1 9 O’ RING Outer Diff. Lock Shaft 1
001081688R91 10 OIL SEAL Diff. Lock Shaft 1
001127791R91 ◆
006503934B91 10 OIL SEAL Diff. Lock Shaft 475/575 OIB 1 M/19/F05/12
000252739R1 11 O’ RING Inner Diff. Lock Shaft 2 A/206/F09/45
000708999R1 12 CIRCLIP External 1
000704744R4 13 LEVER Differential Lock (For B 275) 1
005557583R1 13 PEDAL Differential Lock (For All Sarpanch Model) 1
006506075B1 13 LEVER Differential Lock For Raised Footplate (For BP) 1 P/40/F08/37
000032111B12 13 LEVER Differential Lock For 475/575 OIB 1 M/19/F05/12

◆ Alternate Part Number

180
Differential Lock

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006506980C1 13 LEVER Differential Lock For 595 NST 1 A/195/F09/07


000109461 14 NIPPLE Grease 1
001121584R1 ◆
000109462 14 NIPPLE Grease 595 NST 1
000704757R3 15 BOLT Pivot Differential Lock 1
000615167R1 16 WASHER Plain 2
000704759R2 17 SPRING Return Differential Lock Lever 1
005553826R1 ◆
005553825R2 18 PLATE Anchor Diff. Lock Lever Return Spring 1

◆ Alternate Part Number

181
Rear Axle Carrier and Rear Axle
2 1
3
5 5 4

7 6
8
9
10

13
12
11
14
16 17 15
18

20
19

21
23 22

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000271631 1 BOLT 2
005555927R1 2 LOCK Plate Bull Gear Bolt 2 A/203/F09/26
006501608R1 2 LOCK Plate Bull Gear Bolt - All Except 595 DI 2 A/127/F05/13
000031267B12 3 WASHER Retaining Bull Gear 2 A/203/F09/26
006501615R91 3 WASHER Retaining Bull Gear - All Except 595 DI 2
006501615R91 ◆ 150 mm Thick A/127/F05/13
005555814R1 4 PIN Roll 2
005555814R1 * PIN Slotted Spring - All Models 2 A/127/F05/13
001099887R1 5 SHIM Bull Gear (0.1mm) A/R
003042081R1 5 SHIM Bull Gear (0.125mm) A/R
001121433R1 5 SHIM Bull Gear (0.0375mm) A/R
000032172B12 5 SHIM Bull Gear (0.025mm) A/R
000032058B12 5 SHIM Bull Gear (1mm) A/R
000032598B12 5 SHIM Bull Gear (0.075mm) A/R
003069953R1 6 GEAR Bull (48 T, 18 Splines) All Except 235/255/595 & 275 TU 2
(Use W/Brake Shaft L.H. 23 293 RD & Brake Shaft R.H. 23 292 RD)
005557603R1 6 GEAR Bull (245, 265, 275, 475, 575) (48 T, 18 Splines) 2 K/49/F04/01
006503529B1 ◆ Including OIB (20MnCr5)
006502897B1 6 GEAR Bull (13 T) for 595 DI - 14.9 x 28 Large Tyre 2
005553385R1 6 GEAR Bull (68 T, 18 Splines) (Use W/Brake Shaft 2
L.H. 23 293 RD & Brake Shaft R.H. 23 292 RD)

* Parts Not Illustrated / ◆ Alternate Part Number

182
Rear Axle Carrier and Rear Axle

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006501572A1 6 GEAR Bull (68 T, 18 Splines) For 275 DI TU 2 K/49/F04/01


006500979B1 6 GEAR Bull 595 NST (43 T) 2
006500987B1 6 GEAR Bull 235 (45 T) 2
006501627A1 6 GEAR Bull 255 Yuvraj (67 T) 2
000703913R3 7 GASKET Rear Axle Carrier 2
001233548R1 ◆
00003248B12 7 GASKET Rear Axle Carrier 595 NST 2
000703911R1 8 CIRCLIP Seager 110mm Bore Size Internal-3DI NEW SARPANCH/Wetland 2 Upto 275
00701067R1 8 CIRCLIP 130mm Bore Size (For 4DI - NST & NBP) 2
000032802B12 8 CIRCLIP 595 NST 2
001099467R91 9 BEARING Ball Rear Axle Inner (For 4DI - NST & NBP) 2
003069349R92 9 BEARING Ball Rear Axle Inner (255 Yuvraj & 3DI NEW SARPANCH) 2
006501430R91 9 BEARING Cylindrical Roller - Rear Axle Inner (Wetland) 2
000031274B12 9 BEARING Tapper Roller - Rear Axle Inner - 595 NST 2

000032027B12 * O’RING Rear Axle Carrier - 595 NST 2


003043995R1 10 COLLAR Rear Axle (For 475, 575 & 585 DI) 2
001082274R2 10 COLLAR Rear Axle (For 255, 265, 275) 2 K/50/F04/13
006502658B1 11 CARRIER Rear Axle L.H. - 595 DI - 14.9 x 28 Large Tyre 1
006502705B1 11 CARRIER Rear Axle L.H. - 595 DI Potato Spl. Models 1
005555516R1 11 CARRIER Rear Axle L.H. (For 585 DI, 18 Splines) 1
006502757B2 11 CARRIER Rear Axle L.H. (For 265, 275, 475 & 575) 1 A/202/F09/26 - R/03/F04/33
005555514R2 11 CARRIER Rear Axle L.H. (For All 475 & 575 Except NST) 1
006500895R2 11 CARRIER Rear Axle L.H. (For 4DI - NST) 1
006502658B1 11 CARRIER Rear Axle L.H. - 595 NST 1
006501536A2 11 CARRIER Rear Axle L.H. (Wetland) 1
005555512R2 11 CARRIER Rear Axle L.H. (For 255) 1 A/202/F09/26
000032145B12 12 BOLT 20 ER15040
001082014R2 13 WASHER Spring Lock 20
006502659B1 11 CARRIER Rear Axle R.H.- 595 DI - 14.9 x 28 Large Tyre 1
006502706B1 11 CARRIER Rear Axle L.H. - 595 DI Potato Spl. Models 1
005555517R1 11 CARRIER Rear Axle R.H. (For 575 & 585 DI, 18 Splines) 1
006502758B2 11 CARRIER Rear Axle R.H. (265, 275, 475 & 575) 1 A/202/F09/26 - R/03/F04/33
006500896R2 11 CARRIER Rear Axle R.H. (For 4DI NEW SARPANCH) 1
006502659B1 11 CARRIER Rear Axle L.H. 595 NST 1
006501537A2 11 CARRIER Rear Axle RH (For Wetland) 1 A/206/F09/45
005555515R2 11 CARRIER Rear Axle R.H. (For All 475 & 575 Except NST, 585 DI) 1
005555513R2 11 CARRIER Rear Axle R.H. (For 235/245/255) 1 A/202/F09/26
006502193B91 14 BEARING Ball Rear Axle Outer 2 K/50/F04/13
001082206R91 ◆
000031275B12 14 BEARING Ball Rear Axle Outer 595 NST 2
000703915R1 15 WASHER Felt Rear Axle (13 Splines) All 3 DI models 2 A/124/F05/03
00031238B12 15 WASHER Felt Rear Axle (18 Splines) 2 A/118/F04/29
000031226B12 15 WASHER Felt Rear Axle 595 NST 2

◆ Alternate Part Number

183
Rear Axle Carrier and Rear Axle

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

000711197R1 16 GASKET Rear Axle Brg. Retainer 2


001233557R1 ◆
000032512B12 16 GASKET Rear Axle Brg. Retainer 595DI NST 2
006500040R91 17 OIL SEAL Rear Axle Retainer (13 Splines 2 Single lip
001127795R91 ◆ - to be Used with 6501200R2 Single lip
005558021R91 ◆ Three lip , C13 Spline
006500248R91 17 OIL SEAL Rear Axle Retainer (For 475, 575 & 585 DI, 18 Splines) 3 Lips 2 K/50/F04/13
000031252B12 17 OIL SEAL Rear Axle Retainer 595 NST 2
000031238B12 * Washer Belt Rear Axle Brg. Retainer 595 NST 2
006500826R1 18 RETAINER Rear Axle Brg. Cpte. (13 Splines) 2 K/50/F04/13
All 3 DI, 475 BP & Sarpanch
006502591R2 18 RETAINER Rear Axle Brg. Cpte. 2 A/169/F07/37
(For 475, 575 NBP & NST 585 DI, 18 Splines)
006502592R2 18 RETAINER Rear Axle Brg. Cpte. (13 Spline) 2
000031224B12 18 RETAINER Rear Axle Brg. Cpte. 595 NST 2
000179839 19 BOLT 8
001082012R2 20 WASHER Spring Lock 8
006501200R2 21 AXLE Rear Cpte. 18 Spline - 8" P.C.D. (For 475 NST & Sarpanch) 2 A/131/F05/17
006501109R1 21 AXLE Rear 203.2 mm PCD (All 575 Models & 475 W/L) 2 K/51/F04/15
006500888A1 21 AXLE Rear 152.4 MM PCD (475BP & 275DI-Wet land 2
006500273R1 21 AXLE Rear Cpte. - 6" P.C.D (For 255 & All 3DI, 475 BP & NBP, 365 DI, 13 Splines) 2 K/49/F04/01
000032006B12 21 AXLE Rear Cpte. 595 NST 2
005557602R1 21 AXLE Rear Cpte.(18 Splines) 2
005552814R91 * KIT Bolt & Nut Rear Axle 595 NST Comprising of : 1
001099884R2 22 BOLT Rear Wheel Hub 595 NST 16
003047575R2 23 NUT Rear Wheel Hub 595 NST 16
006501063R1 22 BOLT Rear Wheel Hub (Short) (For 255, All 3 DI & 475 NBP) 16
006500881A1 22 BOLT Rear Wheel Hub (Long) (For 475 BP & 3DI Models) 16
006500909R1 22 BOLT Rear Wheel Hub (D Type) (For 4DI NEW SARPANCH & 575 NBP) 16
003047575R2 23 NUT Conical Rear Wheel Hub (For Sarpanch) 16
005555828R1 23 NUT Collared Rear Wheel Hub (For 475 BP & 3DI Models) 16

* Parts Not Illustrated / ◆ Alternate Part Number

184
Rear P.T.O. Shaft & Operating Lever
2

1
5
6

4 7
8
3
9

14
10
17 11
12
21
19 22

23

16
15
16
21
20

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006500849R91 1 LEVER P.T.O. Shifter Cpte. (All New Sarpanch)


Comprising of
006500851R1 * ROD PTO Shifter 1
006500850R1 * LEVER Shifter PTO 1
003064231R2 * SHAFT PTO Shifter 1
003064232R11 * ARM CPTE. PTO Shifter Lever 1
000020417SH * NUT 1
005556548R91 1 LEVER P.T.O.Shifter Cpte. (Long, Non Threaded) 255 Yuvraj / BP 1
006503034C11 1 LEVER P.T.O. Shifter Cpte. - 595 DI OIB - 14.9 x 28 Large Tyre 1
007535101B91 1 LEVER P.T.O. Shifter Cpte. (OIB) - 475/575 DI 1 M/19/F05/12
003064230R92 1 LEVER P.T.O. Shifter Cpte. (Small) 1
005557233R91 1 LEVER P.T.O. Shifter Cpte. Threaded (For Sarpanch) 1 A/187/F08/41
007601263B91 1 LEVER P.T.O. Shifter Cpte. (All NBP) 1
005557109R2 2 KNOB P.T.O. Shifter Threaded 1
001127792R92 3 OIL Seal 1
000704392R3 4 BRACKET P.T.O. Shifter Cpte. 1
00179838 5 BOLT 3
001082012R2 6 WASHER Spring Lock 3
001233558R1 7 GASKET P.T.O. Shifter Shaft 1
000751115R92 8 SHIFTER P.T.O. Shaft 1
000142508 9 PIN Groove 1

* Parts Not Illustrated

185
Rear P.T.O. Shaft & Operating Lever

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005552638R1 10 COUPLING P.T.O. Shaft (CRPTO) 1


005552640R1 ◆ Big Size
000751113R3 10 COUPLING P.T.O. Shaft (Non CRPTO) 1
005552637R1 11 BUSH P.T.O. Shaft Rear (For CRPTO) 1
005555962R1 12 CIRCLIP Internal 72 mm (Reg. P.T.O.) 1
005552625R1 12 CIRCLIP (Only For CRPTO) 1
005551902R31 13 SHAFT P.T.O. Rear Cpte. (For CRPTO) W/O BUSH 1
Comprising of
000032543B12 14 SHAFT P.T.O. 1
001081693R91 15 BEARING P.T.O. Shaft 1
003073112R2 16 COLLAR 1
005552625R1 * CIRCLIP - PTO SHAFT (30mm) 1
001231986R92 13 SHAFT P.T.O. Rear Cpte. with Bush (Non CRPTO) 1
Comprising of
001127761R93 * SHAFT PTO Rear Cpte. Non CRPTO - W/O Bush 1
Comprising of
006501107R2 14 PTO Shaft Rear 1
001081964R91 15 BEARING P T O SHAFT 1
003073112R2 16 COLLAR PTO SHAFT 1
005555962R1 * CIRCLIP - PTO SHAFT (38mm) 1
001231984R1 11 BUSH P.T.O. Shaft Rear (Non CRPTO) 1
001233551R1 17 GASKET P.T.O. Oilseal Retainer 1
000704387R1 18 RETAINER P.T.O. Oilseal Cpte. 1
000179819 19 BOLT 2
005556185R1 20 BOLT P.T.O. With Hole 1
000751472R1 21 WASHER Special 3
006503006R91 22 OIL Seal P.T.O. Shaft - All models 1 K/56/F05/25
006500964R91 23 SHIELD P.T.O. Safety 1

* Parts Not Illustrated / ◆ Alternate Part Number

186
Rear PTO Shaft & Operating Lever Reverse CRPTO
1
2

4 5 6 8
7

12
9
10
11
18
13
14

19
26 25
27 17
20 16 15
21
22
23
24

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000032139B12 1 KNOB PTO Lever (Non CRPTO) 1


000032140B12 2 NUT Knob PTO Lever 1
000032911B12 3 LEVER PTO Shifter (Non CRPTO) 1
006500216C11 3 LEVER PTO Shifter (Rev. CRPTO) 1
001082228R92 4 OIL Seal 1
000704391R31 5 BRACKET PTO Shifter (Non CRPTO) 1
006500206C1 5 BRACKET PTO Shifter (Rev. CRPTO) 1
000711312R1 6 GASKET PTO Shifter Shaft 1
001233558R1 ◆
000142508 7 PIN Groove 1
000751115R92 8 SHIFTER PTO Shaft 1
000032114B12 9 PIVOT Pin PTO Shifter Lever 1
000179838 10 BOLT 3
001082012R2 11 WASHER Spring Lock 3
000751113R3 12 CLUTCH PTO 1
005555962R1 13 CIRCLIP, External PTO Shaft 1
005552637R1 14 BUSH PTO Shaft Rear 1
000032958B12 15 PTO SHAFT Assembly - Base Model 1
000032542B12 15 PTO SHAFT Assembly - CRPTO Model Comprising of 1
001081964R91 16 BEARING PTO Shaft 1
005551610R91

◆ Alternate Part Number

187
Rear PTO Shaft & Operating Lever Reverse CRPTO

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

000032176B12 17 BEARING 1
000031104B12 18 SPACER, P.T.O. Shaft Bearing 1
000032855B12 19 PTO Shaft 1
003073112R1 20 COLLAR 2
005558067R91 21 OIL Seal PTO Shaft 1
000032511B12 22 GASKET, PTO Oil Seal Retainer 1
000031230B12 23 RETAINER, P.T.O. Oil Seal 1
003041319R11 24 CAP Safety PTO 1
000751472R1 25 WASHER Special PTO Cap 3
000179819 26 BOLT (PTO Retainer - Transcase) 3
000179814 27 BOLT PTO Cap 3

188
Foot Brakes and Linkages

12
11
2
3
17

1
3

9
8
16 4 6 5

14
15 10

7
13

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005554286R93 1 PEDAL Brake RH W/Gr. Nipple (For Bhoomiputra/ NBP) 1


008000523B92 1 PEDAL Brake Cpte. RH (For 595 DI OIB) - 14.9 x 28 Large Tyre 1 A/169/F07/37
008000525B91 1 PEDAL Brake Cpte. RH (For 475/575 DI OIB) 1
008000111B91 1 PEDAL Brake Cpte. RH (For NST) 1
007601251B91 1 PEDAL Brake Cpte. RH (For 595 NST) 1
005557572R91 1 PEDAL Brake Cpte. RH (For Sarpanch) 1
000050016D99 1 PEDAL Brake Cpte. RH (For 255 Yuvraj) 1
005558589R91 1 PEDAL Brake Cpte. RH (For 475 DI Sarpanch Paddy) 1
005554286R93 1 PEDAL Brake Cpte. RH - 575 DI 1 A/195/F09/07
005558548R91 2 SEAL (For 475 DI Sarpanch Paddy & 275 & 575 W/L) 4
001231903R1 3 BUSH Brake Pedal Cross Shaft 2
001121585R1 4 NIPPLE Grease 1
003064219R3 5 PIN Foot Brake Adjuster 2
000103374 6 PIN Cotter 2
000120396 7 WASHER Plain 2
003064186R3 8 SPRING Brake Pedal Return 2 A/198/F09/19
000124556 9 KEY Woodruff 1
006501693C11 10 SHAFT Brake Pedal Cpte. - 595 DI OIB 14.9 x 28 Large Tyre 1
001127840R94 10 SHAFT Brake Pedal Cpte. 1 K/51/F04/15
001127843R3 * SHAFT Brake Pedal 1

189
Foot Brakes and Linkages

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005552116R1 11 WASHER Brake Pedal Shaft 1


003064192R1 11 WASHER Brake Pedal Shaft A/R
000010800P03 11 WASHER Brake Pedal Shaft 1 A/151/F06/08-A/175/F07/44
000103408 12 PIN Cotter 1
008000524B91 13 PEDAL Brake Cpte. LH (For 595 DI OIB) - 14.9 x 28 Large Tyre 1
008000526B91 13 PEDAL Brake Cpte. LH (For 475/575 DI OIB) 1
008000112B93 13 PEDAL Brake Cpte. LH (For NST) 1 A/210/F10/03
007601250B91 13 PEDAL Brake Cpte. LH (For 595 NST) 1
005553585R93 13 PEDAL Brake Cpte. LH (For 255 Yuvraj) 1
005554287R94 13 PEDAL Brake LH W/L Plate Pin (For Bhoomiputra/ NBP) 1 A/117/F04/21
005558427R92 13 PEDAL Brake Cpte. LH (For Sarpanch) 1
005554287R94 13 PEDAL Brake Cpte. LH - 575 DI 1 A/195/F09/07
005558548R91 * OIL Seal Brake Pedal (Wet Land) 1
‡ 14 LATCH Plate 1
‡ 15 PIN 1
‡ 16 SPRING 1
001231585R93 17 CABLE Handle Brake Connecting 1
005550520R93 ◆
00603687M01 17 CABLE Hand Brake 1 For 575NST
005556552R1 * COVER Rubber Brake Pedal Stopper 2

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

190
Hand Brake Linkage

12 2
11 3
8
4

10
9 6
7
13

14

19
18 15

17

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005554215R91 * HAND Brake Sub Assembly - 255 Yuvraj /NBP


008000481B91 * HAND Brake Sub Assembly - NST
005557039R91 * Sub Assembly Handbrake Linkage 1
001231758R91 1 LEVER Assembly Hand Brake 1
000061121M01 1 Lever Assey. Hand Brake (For 475 DI Sarpanch Paddy) 1
0003111364R1 2 PIN Short 1
0003045971R1 3 WASHER 1
0003045972R1 4 CLIP Spring 1
0003045973R1 5 PIN Long 1
0003045975R1 6 PIN Split Cotter 1
0003045974R1 7 WASHER 1
001232552R3 8 SPACER Hand Brake Mounting (Long) (3DI-Qty.3, 4DI-Qty.1) 3/1
001232553R3 9 SPACER Hand Brake Mounting (Small) (For 3DI & 4DI) 2
000186283 10 BOLT 3
000020309E05 10 BOLT Flanged (For 475 DI Sarpanch Paddy) 4
001082012R2 11 WASHER 3
000102635 12 NUT 3
003045976R1 13 SPACER Internal Hand Brake Assembly 3
000020401SH 14 CABLE Hand Brake Operating (All Sliding Mesh Models) 1
005550520R93 14 CABLE Hand Brake Operating 1
005555093R91 ◆

* Parts Not Illustrated / ◆ Alternate Part Number

191
Hand Brake Linkage

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

005558546R91 14 CABLE Hand Brake Operating (For 475 DI Sarpanch Paddy) 1


000114493 15 NUT Jam 2
001231586R1 16 CLEVIS Hand Brake Cable 2
000039374D 17 PIN Rod End 1
000120393 18 WASHER Plain 1
000103373 19 PIN Cotter 1
000103374 19 PIN Cotter (For 475 DI Sarpanch Paddy) 1

192
Disc Brakes and Linkages (Brakes India) 178mm
33
30 34
31
35

3/4

5/6

7
9
11
10
9
16
14 13
13
12 17
18
20
21
22
23
15
24
36
27 26
28

25
29

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006502183A91 * BRAKE Assembly RH Wetland 1 K/50/F04/13


006502184A91 * BRAKE Assembly LH Wetland 1 K/50/F04/13
005557695R91 1 DISC Brake L.H. Cpte. 1
005557696R91 2 DISC Brake R.H. Cpte. Comprising of 1
003064171R1 3 HOUSING Brake L.H. 1
006503786B1 3 HOUSING Brake L.H. Wetland 1
003064172R1 4 HOUSING Brake R.H. 1
006503787B1 4 HOUSING Brake R.H. Wedland 1
006500034R91 4 HOUSING Brake R.H. for Tractors w/o Diff. Lock 1
005556201R1 5 GASKET Brake Housing RH 1 A/117/F04/21
005556200R1 6 GASKET Brake Housing LH 1 A/117/F04/21
000032954B12 ◆ SILICON Sealant Use in Place of Ref 5 & 6 A/R
6 GASKET* (Sealent Sillicon / Metlock - 912) 1 K/50/F04/13 - A/160/F07/08
001081836R91 7 DISC Friction Lined Assembly 2
003067135R91 8 UNIT Actuating Disc Assembly Comprising of 1
003067144R1 9 DISC Actuating 2
000706039R2 10 BALL 5
003066876R1 11 SPRING Return Actuating Disc 3
000705967R2 12 LINK 1
006503859B1 12 LINK – Actuating Disc Wetland 1 A/146/F07/17
003072278R1 13 LINK Cranked 2

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

193
Disc Brakes and Linkages (Brakes India) 178mm

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

000016618R1 14 PIN Jaw 1


001099597R1 15 PIN Spring 7
005557159R1 15 PIN Spring – Wetland 7 A/146/F06/17
003067137R1 16 PIN Pivot 2
000118624 16 PIN Pivot Actuating Disc Threaded – Wetland 2 A/146/F06/17
00306742R1 * NUT Pivot Pin – Wetland 2
003067142R1 17 WASHER 1
000118624 18 NUT Lock 2
005557154R1 19 LINK Tension 1
006502771A1 19 LINK Tension – Wetland 1 A/146/F06/17
001082151R1 20 WASHER Plain 4
005557157R1 20 WASHER – Wetland 4 A/146/F06/17
005557155R1 21 LINKAGE Round 1
005557160R1 22 NUT Round Linkage 1
005557161R1 23 BOOT Rubber (Dust Cover) 1
006502772A1 23 BOOT Rubber (Wetland)
005557156R1 24 TRUNION Round Linkage 1
003064195R1 25 PIN Brake Operating Lever RH Brake Assembly 1
003064194R1 26 LEVER Brake Operating 2
006502773A1 26 LEVER Brake Operating – Wetland 2 A/146/F06/17
003067136R1 27 NUT Lock 2
003064217R1 28 TRUNION Brake Lever 1
003064218R1 29 BOLT Foot Brake Adjuster 1
000179896 30 BOLT 8
001082014R2 31 WASHER Spring Lock 8
005556470R91 32 BREATHER Assembly Brake Cpte. 1
006503186R91 32 BREATHER Assembly Brake Cpte. Comprising of 1
‡ 33 BOLT Pipe Union Breather 1
‡ 34 PIPE Breather 1
‡ 35 WASHER Copper 2
003064216R1 36 PIN LH Brake Assembly 1
005558066R91 * KIT Brake Asbestos Free A/R
005558068R91 * KIT Brake Asbestos Free With Gasket A/R

* Parts Not Illustrated / ‡ Not Serviceable Separately

194
Disc Brakes & Linkages 190mm Phase II Brakes

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006502296C91 * BRAKE ASSEMBLY LH 1


006502297C91 * BRAKE ASSEMBLY RH Brake Assembly Comprising of 1
006502607C11 1 FRICTION disc Assembly with liners 2
006502662C1 2 HOUSING Brake LH 1
006502663C1 2 HOUSING Brake RH 1
006502661C91 3 ASSEMBLY Actuating Unit Comprising of 1
006502664C1 4 ACTUATING Disc 2
006502609C1 5 BALL 5
006502608C1 6 SPRING 5
006502666C1 7 CLAVIS with Pull Rod (One piece) 1
006502668C1 8 PULL rod (EYE BOLT TYPE) 1
006502704C91 9 BOOT ASSY (Consists of Boot & Insert) 2
006502691C1 10 PIN Std Headed 2
006502692C1 11 JAW PIN (Tension Link) 1
006502699C91 12 OPERATING Lever Assembly 2
006502693C1 13 TRUNION Block 1
006502694C1 14 PIN LH 1
006502695C1 14 PIN RH 1
006502669C1 15 LINK Cranked 1
006502605C1 16 COVER - LH 1
006502606C1 16 COVER - RH 1

* Parts Not Illustrated

195
Disc Brakes & Linkages 190mm Phase II Brakes

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

006502670C1 17 LINK Tension 2


006502700C1 18 BOLT Brakes Setting 1
006502701C1 19 NUT Check Brakes Setting Bolt 1
000377952R1 20 O’ RING 1
006502702C1 21 NUT Pull Rod Longer 1
006502703C1 22 NUT Pull Rod Shorter 1
006502293C1 23 PLUG Breather 1
006502294C1 24 PIPE Breather 1
006502257C1 25 WASHER Dowty 1
006502256C1 26 PLUG Drain 1
000032830B12 27 BOLT, Brake Drum Mounting 5
000012506P04 28 BOLT, Brake Cover 2
006502671C91 * KIT Brake liner 190.5 mm - 8 Brake liners & 48 Rivets 1

196
Oil Immersed Brake

2726 27a 28 29 32 30 2 17 16
34 6 7 5 1

32

13 14 11
31

33 34 25
19
9 15 12 810 21
20

18
22
23

24

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006502391B91 * BRAKE Assembly LH 1


006502390B91 * BRAKE Assembly RH 1
BRAKE Assembly Consists of
000032775B99 1 GASKET Brake Hsg. Brake Cover - 595 DI OIB 14.9 x 28 Large Tyre 2
006503038C1 1 GASKET Brake Hsg. Brake Cover 2
006503421B1 2 COVER Brake Housing LH 1
006503422B1 2a COVER Brake Housing RH 1
006506426C1 3 PLATE Steel 8
006506427C1 4 PLATE Friction 10
‡ 5 ACTUATING Disc 4
‡ 6 SPRING 6
‡ 7 BALL 10
‡ 8 LINK Cranked 2
‡ 9 LINK Tension 2
‡ 10 BOLT 4
‡ 11 NUT 4
‡ 12 PIN Std. Headed 2
‡ 13 WASHER 2
‡ 14 PIN R Spring 2
‡ 15 ROD Pull 2
000179883 16 BOLT Brake Housing - Brake Cover 16

* Parts Not Illustrated / ‡ Not Serviceable Separately

197
Oil Immersed Brake

PART NUMBER REF. DESCRIPTION OF PART Qty. REVISION / REMARKS

006500140B1 17 BOLT Bull Cage - Brake Housing 10


006503245C1 34 BRAKE Housing LH 1
006503246C1 34 BRAKE Housing RH 1
006502908C1 18 SHAFT Brake Lever - 475 / 575 OIB 2
006502909C1 18a SHAFT Brake Lever LH - 595 DI OIB 14.9 x 28 Large Tyre 1
006502910C1 18b SHAFT Brake Lever RH - 595 DI OIB 14.9 x 28 Large Tyre 1
006503405C91 * KIT Adjuster Assembly 2
006503425B1 * KIT Friction Set 2
006503238C1 * ACTUATING Unit AssemblyConsists of 2
‡ 5 ACTUATING Disc 4
‡ 6 SPRING 6
‡ 7 BALL 10
000016141P04 19 OIL Seal - Brake Lever Shaft 2
006502909C1 20 BRAKE Lever LH 1
006502910C1 20 BRAKE Lever RH 1
001127629R2 21 CIRCLIP - External Brake Lever Shaft 2
003064219R3 22 PIN Foot Brake Adjuster 2
001099597R1 23 PIN R Spring 4
006502917C91 24 BRAKE Turn Buckle Complete 2
005556422R1 25 PLUG Drain 2
000020710E05 26 GASKET Copper 2
065324139C91 27 ADJUSTER Swing 2
006502914C1 27a GASKET Bull Cage Brake Housing 2
007200595C1 28 MALE Stud Coupling 2
007200826C1 29 WASHER Copper 2
000179883 30 BOLT Bull Cage - Brake Housing 4
006500824B1 31 OIL Seal Differential Lock Shaft 1
000120396 32 WASHER Plain 30
005552986R1 33 PIN Dowel 4
006503245C1 34 HOUSING L.H. 1
006503246C1 34 HOUSING R.H. 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

198
ELECTRICALS
Alternator / Starter Motor

6
7

5
4

2
7 9
3 3a

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

ALTERNATOR DRIVE AND MOUNTING


‡ 1 Alternator with Pulley Cpte. 1
006002181B2 2 BRACKET Alternator Mounting - 235 1 A/164/F07/18
006002828B11 2 BRACKET Alternator Mounting - 245 DI 1
005558298R91 2 BRACKET Alternator Mounting (255 Yuvraj) 1
005556224R91 2 BRACKET Alternator Mounting - All BP / SARPANCH/ 1
NBP & NEW SARPANCH CLUSTER Except 595 & 475
005554908R11 2 BRACKET Alternator Mounting - 475 BP & SARPANCH 1
006001892B91 2 BRACKET Alternator Mounting - 475 NEW SARPANCH 1
006001348B11 2 BRACKET Alternator Mounting - 595 NEW SARPANCH 1
006001866B1 3 BRACE Alternator (235) 1
006002831B1 3 BRACE Alternator (245 DI)
005556077R1 3 BRACE Alternator (255 Yuvraj) 1
005556225R1 3 BRACE Alternator (For All BP/SARPANCH /NBP/ NEW SARPANCH 1
CLUSTER Except 475 NEW SARPANCH)
005554365R1 3a NUT 2
005030184R1 * SPRING Washer 1
000061184M01 * WASHER Plain 1
005556322R1 4 BOLT Small Alternator Mounting 1
000030031R1 5 BOLT Brace Mounting 1
006000199B11 * HEAT Shield For Alternator (For All 3DI & 4DI Models) 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

200
Alternator / Starter Motor

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

008000115B91 * HEAT Shield For Alternator (NEW SAR) 1


005558416R1 * HEAT Shield For Alternator (255 Yuvraj) 1 A/115/F04/17
005553932R1 * BRACE Bracket To Valve Housing Cover (For 4DI Models) 1
000030184R1 * SPRING Wahsher 1
005556320R1 * BOLT 1
000020308E05 6 BOLT Alternator BracketMounting - 245DI 1
002029734 6 BOLT Alternator (M10 x 1.5 x 85mm Long) 1
000022271RD 6 BOLT Alternator Bracket Mounting-4DI Models 1
001082011R2 7 WASHER Spring 1
000708114R3 * WIRE Clip 1
006001999B1 8 BELT Alternator 235 1
006002865B1 8 BELT Alternator 245 DI 1
005556085R1 8 BELT Alternator 1
005553924R91 * CABLE - Earth Alternator 1

STARTER MOTOR
‡ 9 STARTER Motor 1
000179840 * BOLT 2
001233891R1 * BOLT - 245 DI 2
006000453H1 * BOLT M10 2 A/203/F09/26
000030184R1 * WASHER 2 A/203/F09/26
000108212R2 * WASHER Spring Lock 2
000022273RD * WASHER Spring Lock - 245 DI
000102636 * NUT 1
000022055RD * NUT - 235 3
001082012R2 * BRACE Startor Motor
000041060C99 * GUARD Starter Motor - 595DI Turbo 1
005550170R1 * RUBBER Boot for Starter Motor 1 A/186/F08/35
005557308R2 * NUT Domed 1 DELETED
005550224R1 * STUD Starter Mounting - 235 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

201
235 DI Alternator / Starter Motor

12 11
9
1 6

8
12
4
10

3
9
5
7

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000020565E05 1 BOLT Flanged Hex Head M10 x 20 1


006001866B1 2 BRACE Alternator 1
006002181B2 3 BRACKET Alternator 1 A/164/F07/18
‡ 4 ALTERNATOR 1
000020586E05 5 BOLT Alternator 1
006001974B1 6 BOLT Allen M10 X 1.5 X 25 7
006001294B91 7 MOTOR Starter 1
000030024R1 8 BOLT Starter Mounting M10 X 45 2
000022055RD 9 NUT M10X1.5 3
005550224R1 10 STUD Starter Mounting 1
000020307E05 11 BOLTS M8X20 1
000022273RD 12 WASHER Spring Lock M10 3

‡ Not Serviceable Separately

202
245 Di Alternator / Starter Motor

8
5
4
9

10
6
2

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

‡ 1 ALTERNATOR with pulley cpte.(36 Amps) 1


006002828B11 2 BRACKET Alternator mounting 1
000020308E05 3 BOLT Alternator Bracket Mounting 3
002029734 4 BOLT Alternator (M10 x 1.5 x 85 mm long) 1
006002103B1 5 STRUT Alternator 1
006000993B1 6 BOLT (M10 x 1.5 x 15) Strut to Idler 1
005552901R1 7 BOLT (M10 x 1.5 x 20) Strut to Alternator 1
005554365R1 8 NUT M10 x 1.5 pitch 2
006002865B1 9 V BELT Alternator Pulley to Pump Pulley 1
006001801B1 10 IDLER Cage 1

‡ Not Serviceable Separately

203
Instrument Cluster (NBP/245DI/235DI/CMVR SARPANCH)

2 5 4a 1 6 8 9 10 11

13 12
4
NBP/ 235DI / 245DI / CMVR SARPANCH - INSTRUMENT CLUSTER

2 3 5 16 8 9 10 11

4a

4 13 12
NBP/ 235DI / 245DI / CMVR SARPANCH - INSTRUMENT CLUSTER WITHOUT VOLTMETER & OPG

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

008000592B91 1 INSTRUMENT Cluster - 235 - Green Colour 1


007700616B91 1 INSTRUMENT Cluster - 245 DI - Blue Colour 1 I/42/F07/45
007700614B91 1 INSTRUMENT Cluster - All NBP/BIC-CMVR 235/245 DI W/O OPG 1 I/39/F07/2
008000676B1 2 PANEL Cluster - All 1
008000677B1 * CRYSTAL / GLASS - All 1
007700476B91 * DIAL Front Cluster - 245/ 235 1
008000678B1 * DIAL Front Cluster - All NBP Except 235 / 245 DI 1
008000679B1 * ASSEMBLY CASE Cluster - All 1
007700554B1 3 TEMPERATURE Gauge - 245 DI 1
007700479B91 3 TEMPERATURE Gauge - 235 1
008000682B1 3 TEMPERATURE Gauge - All NBP Except 235 / 245 DI 1
007700555B1 4 VOLTMETER 245 DI 1
007700558B1 4 VOLTMETER 235 1
007700556B1 4a OIL Pressure Gauge 245 DI 1
008000686B1 * LAMP Wedge Base (T10) Cluster 3
008000687B1 * LAMP Wedge Base (T10) 2 W Cluster 5
007700553B1 5 FUEL Gauge - 245 DI 1
007700478B91 5 FUEL Gauge - 235 1
008000681B1 5 FUEL Gauge - All NBP Except 235 / 245 DI 1
007700557B1 6 RPM / Hour meter 245 DI 1
007700477B91 6 RPM / Hour meter 235 1

* Parts Not Illustrated

204
Instrument Cluster (NBP/245DI/235DI/CMVR SARPANCH)

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

008000680B1 6 RPM / Hour meter - All NBP Except 235 / 245 DI 1


005558699R92 8 HAZARD Switch 1 A/169/F07/37
008000673B91 9 TURN Signal Switch - Gas Knob Type 1
008000689B1 9 TURN Signal Switch - Gas Knob Type 1
005558683R91 9 TURN Signal Switch - Rotary Type 1
008000674B91 10 PLOUGH Lamp Switch - Gas Knob Type 1
005558682R91 10 PLOUGH Lamp Switch - Rotary Type 1
005555204R91 11 HORN Switch (Round) 1
000041184C99 ◆
008000692B1 * GROMMET Rubber Cluster 1
008000689B1 12 HEAD Light Switch 1
008000688B1 13 STARTER Switch (Without Boot) 1
005558982R93 ◆ A/167/F07/27-A/170/F07/38
005553086R94 * FLASHER Cpte. 90W 1 A/207/F09/50
005551425R2 * SENSOR Unit Temperature - M/s. PRICOL 1
005551426R1 ◆
005550766R2 * WASHER Copper Temperature Insert 1
005555207R1 * KEY Starter Switch 1

UNCOMMON PARTS FOR NBP/235DI/245DI/CMVR BIC


SARPANCH-INSTRUMENT CLUSTER WITHOUT VOLTMETER & OPG
007700614B91 1 INSTRUMENT Cluster - NBP/CMVR SARPANCH 1
007700615B91 1 INSTRUMENT Cluster - 235DI 1
007700616B91 1 INSTRUMENT Cluster - 245DI 1
007700699B92 4 BATTERY Charge Indicator - All NBP/CMVR SARPANCH 1
007700740B91 4 BATTERY Charge Indicator - 245 DI
007700735B91 4 BATTERY Charge Indicator - 235
007700700B92 4a OIL Pressure Gauge Indicator - All NBP/CMVR SARPANCH 1
007700741B91 4a OIL Pressure Guage Indicator - 245DI 1
007700736B91 4a OIL Pressure Guage Indicator - 235DI 1
007700613B91 * SWITCH Oil Pressure - All NBP/235DI/CMVR SARPANCH 1 A/160/F07/08-A/42/F07/45
000013085P04 * SWITCH Oil Pressure - 245DI 1
006004848B1 * ADAPTOR TEE-All 3DI NBP-All NBP/245DI/235DI/CMVR SARPANCH 1
007700699B91 * INDICATOR Battery Charge - All NBP 1 I/39/F07/02
007700700B91 * INDICATOR Oil Pressure - All NBP 1 I/39/F07/02
007700613B91 * SWITCH - Oil Pressure - All NBP 1 I/39/F07/02

* Parts Not Illustrated / ◆ Alternate Part Number

205
Instrument Cluster - 595 DI Turbo/NST
7 4 5

3 2 6
NEW SARPANCH CLUSTER- INSTRUMENT CLUSTER
5 4 3

7 6
NEW SARPANCH CLUSTER- INSTRUMENT CLUSTER - WITHOUT VOLTMETER & OPG

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

007700605B91 1 INSTRUMENT Cluster - 575 DI Rotary 1 A/160/F07/08


008000162B91 1 INSTRUMENT Cluster - All New Sarpanch models Except 595 DI 1
007700605B91 ◆ M/s. PRICOL / M/s. MINDA
007700606B91 1 INSTRUMENT Cluster - 595 DI Turbo 1 A/160/F07/08
007700079B91 1 INSTRUMENT Cluster - 595 DI with Clog Indication Lamp 1
007700606B91 ◆ M/s. PRICOL / M/s. MINDA
007700715B91 2 GLASS - M/s. MINDA 1
008000515B1 2 GLASS - M/s. PRICOL 1
008000144B11 3 ASSLY. Fuel Gauge - M/s. PRICOL 1
007700712B91 3 ASSLY. Fuel Gauge - M/s. MINDA 1
008000122B11 4 ASSLY. Hour/RPM Meter - M/s. PRICOL 1
007700710B91 4 ASSLY. Hour/RPM Meter - M/s. MINDA 1
008000145B11 5 ASSLY. Temperature Gauge - M/s. PRICOL 1
007700711B91 5 ASSLY. Temperature Gauge - M/s. MINDA 1
007700752B1 6 ASSLY. Oil Pressure Gauge - M/s. MINDA 1
007700753B91 7 ASSLY. Voltmeter - M/s. MINDA 1
008000579B91 8 INDICATOR Choke-595 Clog Indicator - M/s. PRICOL 1
008000298B2 * LIGHT Switch 3 Position 1
005558682R91 * ROTORY Switch for Plough Lamp 1
005558699R91 * HAZARD Switch 1
005558982R91 * STARTER Switch Cpte.( Plastic body) 1

* Parts Not Illustrated / ◆ Alternate Part Number

206
Instrument Cluster - 595 DI Turbo/NST

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

008000154B91 * COMBINATION Switch - New Sarpanch 1


005553086R92 * FLASHER Cpte. 90W 1
008000308B1 * SCREW Slotted Rd. Hd. Long Cluster Mounting 2
008000293B1 * SCREW Slotted Rd. Hd. Small Cluster Mounting 3
000040881C99 * LAMPWEDGE Base 3W 12V 2
000040880C99 * LAMPWEDGE Base 1.7W 12V 6
007700257C91 * INTERMITTENT Beeper - 595DI Turbo 1
008000299B1 * SWIVEL Elbow Body 3/16” OD 1
007700462B1 * OLIVE Brass New Sarpanch 1
008000078B1 * LUBE Oil Pressure Pipe - Cluster End 1
005551425R2 * SENSOR Unit Temperature - M/s. PRICOL 1
005551426R1 ◆
005550766R2 * WASHER Copper Temperature Insert 1
005555207R1 * KEY Starter Switch 1

UNCOMMON PARTS FOR NEW SARPANCH CLUSTER -


W/O VOLTMETER & OPG M/s. MINDA
007700606B91 1 INSTRUMENT Cluster 595DI Turbo 1
007700605B91 1 INSTRUMENT Cluster - All New Sarpanch / 575 Rotary NST 1
007700713B91 7 BATTERY Charge Indicator - All New Sarpanch 1 A/160/F07/08
007700714B91 6 OIL Pressure Guage Indicator - All New Sarpanch 1 A/160/F07/08
007700613B91 * SWITCH Oil Pressure - All New Sarpanch 1 I/39/F07/2-A/160/F07/08
006004848B1 * ADAPTOR Tee - All 3DI New Sarpanch Cluster & 595DI Turbo 1

* Parts Not Illustrated / ◆ Alternate Part Number

207
Instrument Panel

5 4 3 2 1 11 10 9

6 7 13 12 14 8

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558680R94 1 INSTRUMENT Cluster Cpte - 255 Yuvraj A/132/F05/18


(With High beam indicator coupler) (Without Fuel Gauge) 1
007700840B91 1 INSTRUMENT Cluster Cpte -All BP models 1 I/49/F09/03 - A/132/F05/18
(With High beam indicator coupler) Consists of
005558771R1 1 INSTRUMENT Cluster-5 Gauges - Old Bhoomiputra 1
005558772R1 1 INSTRUMENT Cluster-4Gauges - Yuvraj 1
005559044R1 * DASHBOARD Panel (Without Gauges & Switches) 1
005559090R1 2 CRYSTAL / GLASS 1
005558776R1 3 VOLTMETER 1
005558774R1 4 TEMPERATURE Gauge 1
00555777R1 5 FUEL Gauge 1
005558775R1 6 OIL Pressure Gauge 1
005558773R1 7 RPM / Hour meter 1
005555204R91 8 HORN Switch (Round) 1
000041184C99 ◆
005558829R91 8 HORN Switch (Rectangular) 1
005559093R1 * BULB 12 V 3.4 W for Minda Cluster 1
00555883R91 9 TURN Signal Switch 1
00555882R91 10 PLOUGH Lamp Switch 1
005558003R91 11 HEAD Light Switch 1
005558699R91 12 SWITCH Hazard Cpte. 1

* Parts Not Illustrated / ◆ Alternate Part Number

208
Instrument Panel

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558778R1 13 PLATE Dashboard 1


005558982R91 14 STARTER Switch 1
005558294R1 * PIPE Oil Pressure Gauge For Minda Cluster 1 DELETED
005559130R91 * FUSE Box 1
005553086R92 * FLASHER Cpte. 90W 1
005551425R2 * SENSOR Unit Temperature - M/s. PRICOL 1
005551426R1 ◆
005550766R2 * WASHER Copper Temperature Insert 1
005555207R1 * KEY Starter Switch 1

* Parts Not Illustrated / ◆ Alternate Part Number

209
Old SARPANCH / Old BP - Instrument Panel

4
5
3

2
6
9

7
8

10 9
14

16
11 15

13
12

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558171R91 * SUB Assly. Inst, Panel - All SARPANCH Models 1


005557489R1 * BEADING Instrument Panel 1
005552288R91 * 12 V / 2 W ( S F S C ) Bulb Illumination 4
005555112R92 1 AMMETER (-50-0-50) PRICOL 1
005556259R92 (30-0-50) VDO
005555956R92 2 FUEL GAUGE - VDO 1
005556084R92 ◆ PRICOL
005554997R3 * RING RUBBER Gauge - Other than Hour Meter 4
005554996R3 * RING RUBBER Gauge - Hour Meter 1
005554853R93 3 ELECTRICAL Temperature Gauge PRICOL 1
005554854R93 ◆ VDO
005554851R92 4 OIL Pressure Gauge PRICOL 1
005554852R92 ◆ VDO
005553889R91 5 SOCKET Cpte Brake Light Indicator 1
005553890R91 6 SOCKET Cpte Indicator Charge 1
005553086R92 * FLASHER Relay 1
005552776R91 7 LAMP Turn Signal Indicator 1
005555204R91 8 BUTTON Cpte Horn Push With Rubber Boot 1
001127909R91 9 SWITCH For Flasher 1
00555883R91 9 TURN Signal Switch 1
001127241R91 10 SWITCH For Plough Lamp - Toggle Type 1

* Parts Not Illustrated / ◆ Alternate Part Number

210
Old SARPANCH / Old BP - Instrument Panel

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

00555882R91 10 PLOUGH Lamp Switch - Rotary Type 1


005558982R92 11 STARTER Switch Cpte 1
005558699R91 12 HAZARD Switch 1
005556767R1 * SCREW Slotted Rd. 1
005556768R1 * WASHER Fibre 1
005559015R91 13 HOUR RPM Meter 1 I/34/F04/24
005559003R91 * LIGHT Switch Cpte 1
005551426R2 * TEMPERATURE Sensor on Cranckcase 1
005557557R1 * INSTRUMENT Panel - SARPANCH 1
005555898R11 * INSTRUMENT Panel - BP 1
005553862R91 * BRACKET Hour Meter 1
001121367R41 ◆
001081901R1 15 SCREW 4
001082303R1 16 Screw 4
005559130R1 * FUSE Box 1
005552288R91 * BULB BA7S Illuminated Guage 8
001121028R91 * BULB Illumination Lamp 1
005551425R2 * SENSOR Unit Temperature - M/s. PRICOL 1
005551426R1 ◆
005550766R2 * WASHER Copper Temperature Insert 1
001081883R1 * ADAPTOR Temperature Guage 1
005550426R2 * ADAPTOR Oil Pressure Gauge 1
007700613B91 * SWITCH Oil Pressure 1 I/49/F09/03
005558029R92 * PIPE Engine Oil to Pressre Guage - SARPANCH 1
001082150R2 * PIPE Engine Oil to Pressre Guage - BP 1
003042467R2 * GASKET Hou Meter Cable Bracket 1 A/210/F10/03
005557489R1 * BEADING Instrument Panel 1
005553890R91 * SOCKET Cpte. Battery Charge 1
005555630R91 * BULB Light Indicator 1
005553889R91 * SOCKET Brake Light Indicator 1
005555207R1 * KEY Starter Switch 1
005555709R1 ◆

* Parts Not Illustrated / ◆ Alternate Part Number

211
Lamps
6

7 1

9 2
8 10

3/4

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558759R91 1 PLOUGH Lamp Round W/Halogen Bulb MINDA 1 A/170/F07/38


005554664R91 1 PLOUGH Lamp Cpte. -All BP /255 Yuvraj/ All NBP - MINDA 1
005554678R91 ◆ POPULAR
005554678R91 1 PLOUGH Lamp Round M/s. Neolite 1 A/170/F07/38
005554678R91 1 PLOUGH Lamp Cpte-All New Sarpanch (With Halogen Bulb) A/169/F07/37
/ SARPANCH NEOLITE 1
005554664R91 ◆ MINDA A/169/F07/37
001081697R91 2 BULB
005557975R91 * LAMP Registration Plate 1
001127749R91 * BULB Registration Plate (5W/12V) 1
000000228SP * LENS White Reg. No. Plate Lamp 1

HEAD LAMP - Halogen Bulb


008000158B91 3 HEADLAMP LH - All NBP / NEW SARPANCH / 235 & 245 DI 1
005557721R91 3 HEAD LAMP ROUND LH - MINDA All SARPANCH 1 A/112/F04/04
008000159B91 4 HEADLAMP RLH - All NBP / NEW SARPANCH / 235 & 245 DI 1
005557722R91 4 HEAD LAMP ROUND RH - MINDA - All SARPANCH 1 A/112/F04/04
005557721R91 3 HEADLAMP CPTE LH (Round) - (Without Halogen Bulb)
255 Yuvraj / All BP 1 A/187/F08/41
005557722R91 4 HEADLAMP CPTE RH (Round) - (Without Halogen Bulb)
255 Yuvraj / All BP 1 A/187/F08/41

* Parts Not Illustrated / ◆ Alternate Part Number

212
Lamps

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

001099312R91 * BULB for Round & Spherical Head Lamp 2


005557947R1 * BULB Halogen Head Light 2
008000498B2 5 BEADING Head Lamp - NST / NBP 2 A/203/F09/26
008000045B1 5 SEALING Rubber Head Lamp - 595 DI 2

THREE IN ONE LAMP & P&T LAMP


007700438B91 6 LAMP Rear 3 IN 1 LH 1 I/36/F05/1
007700437B91 7 LAMP Rear 3 IN 1 RH 1 I/36/F05/1
001233975R91 8 BULB Stop Lamp 12V x 15 W 2
001233974R91 9 BULB Tail Lamp 12V x 5W 1
005553847R91 * BULB 12V 2
007700339B1 10 P & T LAMP 2
007700391B1 * RUBBER Pad for P&T Lamp (CMVR) - All New Sarpanch 2
005558599R91 * LAMP Cpte. P& T - All models (as per CMVR) 2 A/132/F05/18 &
A/112/F04/04
005557975R91 * LAMP Registration

* Parts Not Illustrated

213
Hour Meter Cable / Horn/ Fuse Box /
Battery Cable / Brake Light Switch / Safety Triangle / 7 Pole Socket

1
3

5
9
6a

7
10
4

8 8
6

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

005558976R92 1 CABLE Hourmeter - 235 1 A/164/F07/18


007700090B1 1 CABLE Hourmeter - 245 DI 1
006004963B1 * WASHER Connector - Cable Hour Meter 245DI 1 A/155/F06/37
005559128R91 1 CABLE Hourmeter - Braided (For All 255DI &BP Models/Yuvraj) 1 A/121/F04/38
005559129R91 1 CABLE Hourmeter (For All NBP & SARPANCH) 1 A/121/F04/38
008000023B1 1 CABLE Hourmeter (For All New Sarpanch Models) 1
003042467R2 2 GASKET Hourmeter Cable Bracket 1 A/210/F10/03
000180018 * BOLT Hourmeter cable Mounting .On crankcase 1
5544679R1 * BOLT with Sealing Hole MountingOn crankcase 1
005550426R2 * ADAPTOR Oil Pressure Gauge 1
005558294R1 * PIPE Oil Pressure Gauge-255 Yuvraj/BP 1
005558029R92 * PIPE Oil Pressure Gauge-All SARPANCH 1
005552322R1 * OLIVE Oil Pressure Gauge 1
000052728D * CUSHION Oil Pipe (Oil Pipe Clip) 1
003040386R1 * ELBOW Oil Pipe To Engine Crankcase 1
005552323R1 ◆ 1
007700960B91 3 SWITCH Brake With Coupler - All Models 1 I/50/F09/25
0005558042R1 4 SPRING Brake Light Switch -255DI 1
0005557433R1 4 SPRING Brake Light Switch -All BP/NBP/NST/SARPANCH 1
000446161 * WASHER Plain 1

* Parts Not Illustrated

214
Hour Meter Cable / Horn/ Fuse Box /
Battery Cable / Brake Light Switch / Safety Triangle / 7 Pole

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000103361 * PIN Cotter 1


005557164R92 * BUTTON Dummy Horn Cpte (on Steering Wheel) 1
007700750B91 5 HORN Cpte.W/Straight Bracket 1 A/167/F07/27-I/41/F07/32
000180018 * BOLT Horn Mounting 2
005559254R91 * CABLE Battery to Negative - NBP 1
005558393R1 * CABLE Battery to Negative-255 YUVRAJ/ 235/All BP/SARPANCH 1
005555075R92 * CABLE Battery to Negative - 595DI Turbo 1
005559088R1 * CABLE Battery to Negative - NEW SARPANCH CLUSTER& 245 DI 1
005559253R91 * CABLE Battery Positive -NBP/NST 1 A/190/F08/45
005558392R1 * CABLE Battery Positive - BP/ Sarpanch / New Sarpanch Cluster& Yuvraj 1
000040576C99 * CABLE Battery Positive - 235 BP / 595DI Turbo 1
007700089B1 * CABLE Battery Positive - 245 BP 1
005558527R91 * BRACKET Fuse Box Mounting - NBP/ SARPANCH 1
005554759R1 * BRACKET Fuse Box Mounting - BP 1
008000228B91 * BRACKET Fuse Box Mounting NEW SARPANCH 1
001127781R92 6 BOX Fuse Cpte. 6 Pole - Old Bhoomiputra 1
007700403B91 6 FUSE Box Cpte. NEW SARPANCH 1
007700435B1 6a FUSE Box Housing - NEW SARPANCH CLUSTER 1
005559017R1 7 COVER Fuse Box-All BP 1
005559130R1 7 BOX Fuse - SARPANCH 1
007700396B1 7 COVER Fuse Box With Spare Fuse NEW SARPANCH 1
001231622R1 8 LINK Fuse 15 amps. (Glass)- Old BP A/R
001127784R1 8 LINK Fuse 10 amps. (Glass)-Old BP A/R
001127784R1 8 LINK Fuse 10 amps. (Glass)-Old BP A/R
000013047P04 8 FUSE 5A - Blade Type (NEW SARPANCH / NBP / BIC) A/R
000040697C99 8 FUSE 10A - Blade Type (NEW SARPANCH / NBP / BIC) A/R
000040883C91 8 FUSE 15A - Blade Type (NEW SARPANCH / NBP / BIC) A/R
005555944R1 9 GASKET Fuel Unit 1
008000289B92 9 FLOAT Fuel Unit - NEW SARPANCH CLUSTER 1
005556083R3 9 FLOAT Fuel Unit - Old BP / BIC / NBP 1
007700973B91 * TRIANGLE Safety 1 U/40/F09/35
007900444B1 * BRACKET Horn Mounting 1 I/46/F08/47

* Parts Not Illustrated / ◆ Alternate Part Number

215
Wiring Harness

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

WIRING HARNESS ASSY. - OLD BP / YUVRAJ (MINDA)


005558761R93 * WIRING Harness Assy. Main With Fuse box-255 Yuvraj 1 A/206/F09/45
005558681R93 * WIRING Harness Rear -All BP (7 Pole socket) 1 A/132/F05/18 - A/169/F07/37
007700651B91 * WIRING Harness Main Old Bhoomiputra 1
WIRING HARNESS ASSY. 265DI ORCHAD SPL
005558638R91 * WIRING Harness Assy. - 265 ORCHARD 1
005558585R91 * SUB ASSY Instrument Panel W/Wiring Harn 1

WIRING HARNESS ASSY. - OLD SARPANCH


005558109R92 * WIRING HARNESS - Main 1
005558104R92 * WIRING HARNESS
005558105R92 * WIRING Harness Front 1
005558106R92 * WIRING Harness - Platform 1
005558107R91 * WIRING Harness Rear 1
005558108R91 * FUSIBLE Link 1

WIRING HARNESS ASSY. NEW SARPANCH


008000208B12 * WIRING Harness Front - All New Sarpanch Except 595 & 575 Rotary 1
007700828B91 * WIRING Harness (NST) - Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Rear 1 A/132/F05/18

WIRING HARNESS ASSY. NEW SARPANCH


W/O VOLTMETER & OPG CLUSTER
007700827B91 * WIRING Harness Main NST - Except 595 & 575 Rotary 1 I/46/F08/47
007700828B91 * WIRING Harness (NST) - Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Rear 1 A/132/F05/18

WIRING HARNESS ASSY. 595DI TURBO


007700642B91 * WIRING Harness Front 595DI Turbo 1 A/160/F07/08
007700080B94 * WIRING Harness Front 595DI Turbo 1
007700828B91 * WIRING Harness (NST) - Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Rear 1 A/132/F05/18

WIRING HARNESS ASSY. 595DI TURBO W/O VOLTMETER


& OPG CLUSTER
007601574A1 * WIRING Harness Front 595DI Turbo 1
008000209B13 * WIRING Harness - Platform 1
008000210B12 * WIRING Harness Rear 1 A/132/F05/18

WIRING HARNESS ASSY. - Bhoomiputra / Yuvraj Models


007700821B91 * WIRING Harness - Main 1 I/49/F09/03
007700828B91 * WIRING Harness - Rear 1 I/49/F09/03
008000210B12 * WIRING Harness - Rear Platform 1 I/49/F09/03
003070930R2 * CLIP Cable 3 I/49/F09/03

* Parts Not Illustrated

216
Wiring Harness

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

WIRING HARNESS ASSY. 575DI ROTARY NST


007700882B91 * WIRING Harness Main - 575 Rotary 1 I/46/F08/47
006001289B91 * WIRING Harness Front - 575 Rotary 1
007700828B91 * WIRING Harness (NST) - Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Rear 1 A/132/F05/18
007700642B91 * WIRING Harness 1

WIRING HARNESS ASSY. 575DI ROTARY NEW SARPANCH CLUSTER


W/O VOLTMETER & OPG CLUSTER
007700644B91 * WIRING Harness Front - 575 Rotary 1
008000209B13 * WIRING Harness - Platform 1
008000210B12 * WIRING Harness Rear 1 A/132/F05/18

WIRING HARNESS ASSY. 245 DI


007700620B91 * WIRING Harness Main 1 A/42/F07/45
007700575B91 * WIRING Harness Front & Main 1
– * WIRING Harness Front 1 A/160/F07/08
007700575B91 * WIRING Harness - MAIN 1 A/160/F07/08
005558106R92 * WIRING Harness Platform 1
005558107R91 * WIRING Harness Rear 1

WIRING HARNESS ASSY. 245 DI W/O VOLTMETER


& OPG CLUSTER
007700620B91 * WIRING Harness Front & Main 1
005558106R92 * WIRING Harness Platform 1
005558107R91 * WIRING Harness Rear 1

WIRING HARNESS ASSY. 235 DI


007700879B91 * WIRING Harness 235DI Cpte. 1 A/194/F09/01
007700413B1 * WIRING Harness Front 1
007700412B1 * WIRING Harness - MAIN 1
007700828B91 * WIRING Harness - Platform 1 A/194/F09/01
008000210B12 * WIRING Harness - Fender 1 A/194/F09/01
007700559B91 * WIRING Harness with CMVR Cluster 1

WIRING HARNESS ASSY. NBP


007700850B91 * WIRING Harness Main NBP 1 I/46/F08/47 - I/39/F07/2
008000659B1 * WIRING Harness Front - NBP 1
007700643B91 * Front Harness for BIC with Cluster 1 A/169/F07/37-A/169/F07/37
008000660B1 * WIRING Harness - MAIN 1
007700828B91 * WIRING Harness Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Fender 1 I/46/F08/47

* Parts Not Illustrated

217
Wiring Harness

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

WIRING HARNESS ASSY. NBP W/O VOLTMETER


& OPG CLUSTER
007700617B91 * WIRING Harness Front & Main 1
007700828B91 * WIRING Harness Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Fender 1 I/46/F08/47
007700857B1 * WIRING Harness 1
WIRING HARNESS ASSY. OLD BIC WITH CMVR CLUSTER
008000660B1 * WIRING Harness Main 1
007700828B91 * WIRING Harness Platform 1 I/46/F08/47
008000210B12 * WIRING Harness Fender 1 I/46/f08/47

FOR ALL MODELS


007700329B2 * BRACKET Safety Triangle 1 U/40/F09/35
007700371B91 * 7- POLE Assembly Comprising of 1
007700331B1 * BRACKET for 7 Pole Socket 1
007700338B1 * SOCKET Assembly - 7 Pin 1
001081607R1 * BOLT 3
000934309R1 * SPRING Washer 3
005556767R1 * BOLT 2
005556768R1 * SPRING Washer 2
007700340B1 * EMBLEM 1
005555907R1 * GROMMET Seven Pole Socket 1

WIRING HARNESS ASSY. - 575 DI Model


007700880B91 * WIRING Harness Front For BIC Cluster 1 A/195/F09/07
007700828B91 * WIRING Harness Platform 1 A/195/F09/07
008000210B12 * WIRING Harness Rear 1 A/195/F09/07
003070930R2 * CLIP Cable 1 A/195/F09/07

* Parts Not Illustrated

218
Cable Clips - Wiring Harness

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

003070930R2 * CLIP Cable On Horn Mounting (For 4 Cylinder IDI Tractor) 1


003067821R2 * CLIP Cable On Weight Holding Bracket For 1
Head Lamp / Horn Mounting (For All DI Tractors)
003067821R2 * CLIP Cable On Radiator Cowl 1
000708114R1 * CLIP Cable On Injection Pump Gear Cover 1
000708114R1 * CLIP Cable On Thermostat Housing Cover For Main Cable 1
003070930R2 * CLIP Cable On Air Intake Manifold For Temperature Gauge 1
003070930R2 * CLIP Cable On Scuttle Support Front For 2
Oil Pressure Gauge & Main Cable
003070930R2 * CLIP Cable On Transmission Case Cover 2
003070930R2 * CLIP Cable On Hand Brake Lever Spacer For Main Cable 1
000708117R2 * CLIP Cable On Rear Axle Carrier R.H. For Main Cable 1
000708117R2 * CLIP Cable On Rear Axle Carrier L.H. For Main Cable 1
(For 4 Cylinder DI Tractor)
003070930R2 * CLIP Cable On V.T.U. (L.H.) (For 4 Cylinder DI Tractor) 1
003070930R2 * CLIP Cable On V.T.U. (R.H.) 1
000751627R3 * CLIP Cable 3
005558527R91 * BRACKET Fuse Box - Old BIC Models 1
001127782R2 * PAD Rubber Fuse Box 1

* Parts Not Illustrated

219
HYDRAULICS
40 HP Hydraulic – 235 DI, 245 DI, 255 DI, 265 DI,
275 DI, 475 DI Models
60 HP Hydraulic – Only on 575 DI & 595 DI
VTU – Vary Touch Unit (Earlier Design of Hydraulics)
HY-TEC – Current Design of Hydraulics
Pipes–Suction & Pressure, For VTU & Hy–Tec Hydraulics
3
1 2
13 14

12
7 10 8
11 6
5
20

19

16 4
6
15
19

17
18

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
001121094R91 1 PUMP Assy. (Dowty 11.2cc) – High Discharge – 1
005555775R91 1 PUMP Cpte. (Vickers 8cc) – Low Discharge 1 –
000020421SH 1 PUMP Cpte. (Dowty 7.02cc) - Low Discharge 1 –
007200224D1 1 PUMP Cpte. 235 1 –
007202501B91 1 PUMP Assy. M/s. Mico - High Discharge 1 1
006001798B1 2 PINION Hydraulic Pump 1 1
000704331R2 2 PINION Hydraulic Pump 1 1
005553256R1 3 NUT Lock 1 1
001121113R1 3 NUT Lock 1 1
007200723B1 4 PIPE Pressure – 245 DI Models 1 –
005552722R1 4 PIPE Pressure – 2 DI Models 1 –
005552729R1 4 PIPE Pressure – 3 DI BP & NBP Model 1 –
005558258R1 4 PIPE Pressure – 3 DI Sarpanch Model 1 –
008000550B91 4 PIPE Pressure – 3 DI NST Model 1 –
005555413R1 4 PIPE Pressure – 4 DI BP & NBP – (Low Discharge) 1 1
005557591R1 4 PIPE Pressure – 4 DI Sarpanch Model 1 1
005555413R1 4 PIPE Pressure - 4DI Sarpanch Model 1 1 A/187/F08/41
008000303B1 4 PIPE Pressure – 4 DI NST Model 1 1
000705520R2 5 COUPLING Hydraulic Pressure Pipe (Pump End) 1 1 A/143/F06/14
001121709R3 5 COUPLING Hydraulic Pressure Pipe (Pump End) 1 1
000705519R4 6 RING Sealing 2 2

222
Pipes–Suction & Pressure, For VTU & Hy–Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201268A1 7 MANIFOLD Pressure Hydraulic Pump 1 1 A/143/F06/14
000051565D01 7 MANIFOLD Pressure Hydraulic Pump 1 1
000377952R1 8 O’RING 1 1
001082252R1 9 SCREW Allen Cap 2 2
000706072R1 10 WASHER Lock 2 2
007601777B91 11 PIPE Suction With Manifold – 245 DI Models 1 –
005552721R91 11 PIPE Suction With Manifold – 2 DI Models 1 –
005552727R91 11 PIPE Suction With Manifold – 3 DI BP & NBP Models 1 –
005558260R91 11 PIPE Suction With Manifold – 3 DI Sarpanch Models 1 – P/25/F03/32
008000548B91 11 PIPE Suction With Manifold – 3 DI NST Models 1 –
005552037R92 11 PIPE Suction With Manifold – 4 DI BP & NBP. Models 1 1
007200607B91 11 PIPE Suction With Manifold – 4 DI Sarpanch Models 1 1 P/30/F04/05
005557592R91 11 PIPE Suction With Manifold – 4 DI Sarpanch Models 1 1
008000301B91 11 PIPE Suction With Manifold – 4 DI NSTModels 1 1
000364879R1 12 O’RING 1 1
001082253R1 13 SCREW Allen Cap 2 2
000706053R1 14 WASHER Lock 2 2
000705520R2 15 NUT Ring Sealing (Control Valve End) 1 1
000704336R2 16 COUPLING Pressure Pipe 1 1
001232066R91 17 CLIP Suction Hose 1 1
005558383R91 ◆
000704741R2 18 HOSE Suction Filter 1 1 A/203/F09/26
001121108R1 19 KEY Woodruff 1 1
000706405R2 20 CLAMP Hyd Suction / Pressure Pipe 2 2
179799 21 BOLT 1 1
120375 22 NUT 1 1
000108210R2 23 WASHER Spring Lock 1 1
001121115R91 * KIT Seal For Hydraulic Pump (DOWTY) Comprising of 1 1
001121098R91 * SEAL Body 2 2
001121099R1 * RING Backing 2 2
001121100R1 * RING Backing 2 2
001121101R91 * SEAL Lobe 2 2
001121111R91 * OIL Seal Shaft 2 2
005557586R3 * PIPE Guard – For All Models 1 1 P/30/F04/05
005558325R94 * PIPE Guard – For All Models 1 1 A/160/F07/08
008000291B91 * PIPE Guard – For NST 1 1
000703851R1 * GASKET Cover – Hyd Pump 1 1
007202616B91 * PUMP Cpte. (Mico) 1 - A/204/F09/37

* Parts Not Illustrated


223
Hydraulic Suction and Pressure Pipes

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007202233B1 1 PIPE PRESSURE - 595 DI 14.9 x 28 Large Tyre – 1
000051565D01 2 MANIFOLD Pressure - Hydraulic Pump – 1
000051431D01 3 COUPLING Pump End – 1
000705519R3 4 RING Sealing Pump End - Ferrule – 1
000377952R1 5 O’ RING – 1
001082252R1 6 SCREW Allen – 2
000706072R1 7 WASHER – 2
000705519R4 8 RING Sealing – 2
000705520R3 10 COUPLING – 2
000051252D01 11 HEAT Sheild – 1
000051215D01 12 FILTER Suction – 1
000051431D01 13 COUPLING Main Pressure Pipe – 1
000051191D02 14 HOSE Suction 595 DI 14.9 x 28 Large Tyre Non CRPTO – 2 A/206/F09/45
007201684C2 14 HOSE Suction Z Shape - 2 A/206/F09/45
000051193D01 15 HOSE Clip – 4
007202232B1 16 PIPE Suction Filter to Strainer -
595 DI 14.9 x 28 Large Tyre Non CRPTO – 1
007202237B91 16 PIPE Suction Filter to Strainer -
595 DI 14.9 x 28 Large Tyre Rev. CRPTO
000051188D01 17 O’ RING Suction Manifold Filter – 1
– 1

224
Hydraulic Suction and Pressure Pipes

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000051180D01 18 HEAD Filter – 1
007601975B1 18a BRACKET Filter Mtg.
595 DI 14.9 x 28 Large Tyre Rev. CRPTO – 1
007201824B1 18a BRACKET Filter Mtg.
595 DI 14.9 x 28 Large Tyre Non CRPTO – 1
000179840 18* BOLT Filter Bracket Mtg. – 3
001082012R2 18* WASHER Filter Mtg. Bracket – 3
000120394 18* WASHER Plain – 3
000120378 18* NUT for Filter Mtg. – 3
007201221C1 19 PIPE Suction Assembly Filter to Pump – 1 KA/53/F04-44
(Side Window Clutch Housing)
007202236B91 19 PIPE Suction Assembly Filter to Pump – 1
595 DI 14.9 x 28 Large Tyre Rev. CRPTO
007201805B91 19 PIPE Suction Assembly Filter to Pump
595 DI 14.9 x 28 Large Tyre Non CRPTO
001082253R1 20 SCREW Allen – 3
007060535R1 21 WASHER – 3
000051187D01 22 O’ RING Suction Manifold Hyd. Pump – 1

225
Hydraulic Pump Mounting Assy & Pipes - 235
16

25 11
9
7
17 12
24 28 20

18 17
24
15
14 22
3
21
19 23
2
5
32
13 4

10 6
8

29 1 26 27

30 31

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007200755B1 1 BRACKET Hydraulic Pump Mounting 1 –
007200739B1 2 SPACER 1 –
007200745B1 3 SHAFT Idler Mounting 1 –
007200746B1 4 SHAFT Extension 1 –
007200741B1 5 KEY 1 –
007200842B1 6 BEARING Extension Shaft 2 –
007200841B1 7 BEARING Idler Pulley 1 –
007200740B1 8 CIRCLIP Extension Retainer 1 –
007200744B1 9 CIRCLIP Idler Shaft 1 –
005552625R1 10 CIRCLIP Bearing Retainer 1 –
007200742B1 11 COVER Bearing 1 –
007200747B1 12 PULLEY Idler 1 –
007200748B1 13 PULLEY Pump 1 –
007200754B1 14 RING Felt 1 –
007201466B1 15 COVER Felt 1 –
007201297B1 16 BOLT M8 x 1.25 x 100 L 1 –
005555975R1 17 BOLT M5 x 15 6 –
005556448R1 18 NUT M6 x 1.5 1 –
005556521R1 19 WASHER M16 Spring Lock 1 –
000012459P04 20 BOLTM10 x 1.5 x 60 2 –
000022055RD 21 NUT M10 x 1.5 2 –

226
Hydraulic Pump Mounting Assy & Pipes - 235

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
005555988R1 22 WASHER M10 Spring Lock 2 –
000020250E05 23 WASHER Plain 2 –
005555976R1 24 WASHER M5 Spring Lock 6 –
006001999B1 25 BELT 1 –
000020306E05 26 BOLT M8 4 –
000934309R1 27 WASHER M8 Spring Lock 4 –
005553017R1 28 BOLT M8 x 1.25 2 –
007201363B11 29 PIPE Suction Complete With Manifold 1 –
007201361B1 30 PIPE Pressure 1 –
007201384B1 31 CLAMP Hydraulic Pipe 1 –
007200224D1 32 PUMP Hydraulic - 235 1 –

227
Pipes Hydraulic - OIB - Lubritech Brakes

12 2
11
9 5
3 8
7

6
10 4

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201355C1 1 BOX Strainer - 575/475/595 DI – 1
007201350C1 2 GASKET Suction Strainer - 575/475/595 DI – 1
007202131B2 3 STRAINER Suction OIB Assy. - 1 A/198/F09/19 - A/137F05/31
007200624C11 3 STRAINER Suction OIB Assy. - – 1
595 DI Non CRPTO 14.9 x 28 Large Tyre
007201807B91 4 PIPE Suction – Filter to Strainer OIB - 475/575/595 DI – 1
007200618C1 5 SCREW Allen M6 x 45 Long – 4
000051215D01 6 FILTER Suction Assy. - 575/475/595 DI – 1
000022271RD 7 BOLT - 575/475/595 DI – 3
000934309R1 8 WASHER Spring Lock - 575/475/595 DI – 3
000060686M01 9 WASHER Plain - 575/475/595 DI – 3
10 O‘ RING Strainer - 575/475/595 DI – 1
000179838 11 BOLT Strainer Box Mtg. - 575/475/595 DI – 4
001082012R2 12 WASHER - 575/475/595 DI – 4
40.252 * GASKET Liquid for Strainer Box Mtg. – A/R
000051188D01 O’RING Filter and Pipe - 575/475/595 DI – 1

* Parts Not Illustrated


228
Pipes Hydraulic-OIB-Lubritech Brakes-595DI-14.9x28 Tyre

13 18

21 22 14
19

17
16

4 15
20

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201824B1 13 BRACKET Filter Mtg. - 475/575/595 DI – 1
005552901R1 14 BOLD Filter & Bracket Mtg. - 475/575/595 DI – 3
000051180D01 15 HEAD Filter - 475/575/595 DI – 1
000051191D02 16 HOSE - 1
000051193D01 17 CLIP Hose - 475/575/595 DI – 2
007201805B91 18 PIPE Suction with Manifold (Pump to Filter) - 475/575/595 DI – 1
000051187D01 19 ‘O’ RING - 475/575 DI – 1
000704348R1 19 ‘O’ RING Suction Filter - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007201612B1 20 PIPE Pressure - 475/575 DI – 1
007202233B1 20 PIPE Pressure - CNOL 595 DI – 1
000179883 21 BOLT Filter - Bracket Mtg. - 475/575/595 DI – 1
008000631B1 22 STUD Filter Bolt - 475/575/595 DI – 1
000051256D01 * CLAMP Pipe - 475/575/595 DI – 2
000120372 * NUT Filter Bracket Mtg. - 475/575/595 DI – 1
001082014R3 * SPRING Lock Washer - 475/575/595 DI – 1
000120396 * WASHER Plain - 475/575/595 DI – 1

* Parts Not Illustrated


229
Pipes Hydraulic - OIB - Lubritech Brakes

10 14
15

1 2

13
12 11
6 6
16 16

7
8 6
16

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201851C1 1 PIPE Pressure RH - CNOL 595 DI 14.9 x 28 Large Tyre - 1 A/206/F09/45
007201323C1 1 PIPE Pressure RH - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007201614B91 1 PIPE Pressure RH - 575/475 DI – 1
007201852C1 1 PIPE Pressure LH - CNOL 595 DI 14.9 x 28 Large Tyre - 1 A/206/F09/45
007201324C1 1 PIPE Pressure LH - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007206313B91 2 PIPE Pressure LH - 575/475 DI – 1
007201132C1 3 PIPE Pressure for RLF Adaptor -
CNOL 595 DI 14.9 x 28 Large Tyre – 1
007201658B91 3 PIPE Pressure for RLF Adaptor - 575/475 DI – 1
001081753R1 4 GASKET Lub Filter - 475/575/595 DI – 1
007200720C1 5 ADAPTOR RLF - 475/575/595 DI – 1
007200595C1 6 STUD Male Coupling - 475/575/595 DI – 3
000179838 7 BOLT For RLF Adaptor - 475/575/595 DI – 2
001082012R2 8 WASHER - 475/575/595 DI – 6
007200592C1 9 CONNECTOR 4 Way - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007202182A91 9 CONNECTOR 4 Way - All NST - 1
007200674C11 10 PIPE VTU Housing Lubrication - 475/575/595 DI – 1
000103374 11 PIN Cotter - 475/575/595 DI – 1
# 12 NUT - 475/575/595 DI – 1
000704337R1 13 SEAL Bonded BSP - 475/575/595 DI – 1
007200824C1 14 BOLT Banjo - M6 - 475/575/595 DI – 4

230
Pipes Hydraulic - OIB - Lubritech Brakes

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000720232C1 15 WASHER Copper - M6 - 475/575/595 DI – 8 A/169/F07/37
000061056M01 16 WASHER Copper - 475/575/595 DI – 1

231
Lift Housing for VTU & Hy Tec Hydraulics

26
11
12
12a 9
10
25
23 16
14
13 18
24
1
27 15

7
8

19
5
22 4
21
20
3 2

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007203026B91 1 VTU Assembly Cpte. For Hy-Tech 40 HP 1 - - - P/40/F08/37
007203027B91 1 VTU Assembly Cpte. For Hy-Tech 40 HP 1 - - - P/40/F08/37
007201133B91 1 VTU Assy.Cpte For HY-TEC Hydraulics-40 HP - 1 - -
007203116B91 1 VTU Assembly Cpte. For Hy-Tech 60 HP - - 1 - P/40/F08/37
007201134B91 1 VTU Assy.Cpte For HY-TEC Hydraulics-60 HP - - - 1
000051250B01 1 VTU Assy.Cpte For HY-TEC Hydraulics-60 HP - - 1 -
(Non OIB Arjun) - CNRL/CNSL
007200584C91 1 VTU Assy.Cpte For HY-TEC Hydraulics-60 HP - - - 1
(OIB Arjun) - CNOL
000704741R2 2 HOSE Suction Filter 1 - 1 - A/203/F09/26
000051191D02 2 HOSE Suction - - 1 - A/203/F09/26
007201684C2 2 SUCTION Hose Z Shape - - 1 - A/203/F09/26
001233066R91 3 CLIP Hose 1 - 1 -
000051193D01 3 CLIP Hose - CNSL - - 1 -
000051197D01 4 STRAINER - CNSL/CNOL - - 1 -
003044368R96 4 STRAINER Suction Pipe short 1 - 1 - A/137/F05/31 &
P/30/F04/05
005557594R91 4 STRAINER Suction Pipe long

232
Lift Housing for VTU & Hy Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007202107B1 * PLUG Suction Filter Bore - OIB 1 1 M/19/F05/12
000704348R1 5 O’ RING Suction Filter - All Except OIB 1 - 1 - A/137/F05/31
001232555R1 6 STOPPER Suction Filter - All Except OIB 1 - 1 - A/137/F05/31
007201300A1 7 HOUSING VTU 1 - 1 -
007201351A1 7 HOUSING VTU - OIB - 1 - 1
001233550R1 8 GASKET Transmission Cover Rear 1 - 1 -
000703967R3 ◆
007201523A11 9 PLATE Top Cover Hydraulic Lift Housing 1 - 1 - P/25/F03/32
007202183A1 9 PLATE Top Cover Hydraulic Lift Housing - OIB - 1 - 1 M/19/F05/12
40.264 10 SILICON sealant Top Cover plate A/R A/R A/R A/R
007200371A1 u GASKET Top Cover plate
005554657R91 11 BREATHER Assy. Air 1 1 1 1
000179817 12 BOLT Hex Head 5 5 5 3
000179818 * BOLT hex Head 3 3 3 9
000108211R2 12b WASHER Spring Lock 8 8 8 8
000108212R2 * WASHER Spring Lock 9 9 9 2
000751472 * WASHER Plain 2 2 2 2
000377952R1 13 O’ RING (Before Conduit) 1 1 1 1
000751540R1
007202745B1 14 CONNECTOR Valve Return 1 1 1 1 A/183/F08/29 - A/184/F08/30
003061055R2 15 GASKET Cover Plate Adaptor 1 1 1 1
001081753R1 ◆
007201930A1 16 BODY Cpte. Oil Filter 1 1 1 1
005556040R91 ◆
000179841 17 BOLT 2 2 2 2
000108212R2 18 WASHER 2 2 2 2
000751499R3 19 GASKET Cover Plate Hydraulic Lift Housing - Old 1 - 1 -
000050852D01 20 PLATE Bottom Cover Hydraulic Hsg Cpte - Except OIB 1 - 1 -
007201621B11 ◆
007000064B1 20 PLATE Bottom Cover Hydraulic Hsg Cpte -OIB - 1 - 1
000179814 21 BOLT 8 8 8 8
000108211R2 22 WASHER Spring Lock 8 8 8 8
005551716R1 23 DIPSTICK Hydraulic Oil 1 1 1 1
005557656R1 * O’ RING For Dipstick 1 1 1 1
005556606R1 24 PLUG Magnetic Drain 1 1 1 1
000709840R2 24a DOWTY Washer 1 1 1 1
005556039R91 25 FILTER Return Line 1 1 1 1
007536359B12 26 GUARD Return Line Filter 1 1 1 1 A/169/F07/37
007536359B11 26a GUARD Return Line Filter (Tube Type) 1 1 1 1 A/151/F06/28
000179842 27 BOLT Hydraulic Hsg Mtg 10 10 10 10
000186284 28 BOLT Hydraulic Hsg Mtg 1 1 1 1
003070930R1 * WIRE Clip 4 4 4 4
000032954B12 * SILICON Senlant Grade 912 A/R A/R A/R A/R

233
Hydraulic Lift Housing (21 Bolts)
11
9
12
13

10

20
22h
22g

21
15
14

7
22a
22d
22d
22d
22f
22c 6
22d 5
22e
4
3
16 17 22b 22d 2
19
18

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

000051250D01 * HYDRAULIC ASSEMBLY COMPLETE - CNSL/CNRL 1


595 DI Non CRPTO-14.9 x 28 Large Tyre Non OIB
007200584C91 * HYDRAULIC ASSEMBLY COMPLETE (OIB) - CNOL 1 MA/12/F05-11
595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB
000051192D01 3 CLAMP 4
000051193D01 * HOSE CLIP 4
000051197D01 4 STRAINER Suction 595 DI Non CRPTO - 1
14.9 x 28 Large Tyre Non OIB
007200596C1 * PLUG Suction Filter Bore (OIB) 1 AA/138/F05-32
000704348R1 5 O’ RING 1
000050930D01 6 STOPPER Suction Strainer 1
595 DI Non CRPTO-14.9 x 28 Large Tyre Non OIB
007201276C1 7 LIFT Housing Hydraulic (Mud block seal introduced) 1 AA/133/F05-20
595 DI Non CRPTO-14.9 x 28 Large Tyre Non OIB
007200583C1 7 HOUSING Lift Hydraulic (OIB) 1 MA/12/F05-11
595 DI Non CRPTO-14.9 x 28 Large Tyre OIB
000032151B12 8 GASKET Transmission 1

* Parts Not Illustrated

234
Hydraulic Lift Housing (21 Bolts)

PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS

006003490C1 8 LIQUID GASKET Transmission 1 AA/133/F05-20


007202107B1 * PLUG Expansion (OIB) 1 AA/138/F05-32
595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB
005554858R91 9 PLATE Cpte - Top Cover 1
007200371A1 10 GASKET Top Cover Plate 1
005554657R91 11 BREATHER Assembly 1
000179814 12 BOLT Hex Head G7.93 mm (5/16") UNC X 5/8 “ 8
001082011R2 13 WASHER Spring Lock G7.93 mm (5/16") 28
000704743R2 14 WASHER Dowty 1
000751580R3 15 BOLT Needle Valve Cover 1
000751499R3 16 GASKET Cover Plate Hydraulic Lift 1
000050984D01 17 BOTTOM Plate Cpte 1
000179814 18 BOLT Hex Head 5/16 UNC X 5/8 Long 8
001082011R2 19 WASHER 5/16 Spring Lock 8
000051381D01 20 DIP STICK Hydraulic Oil - CNSL/CNRL 1
595 DI Non CRPTO - 14.9 x 28 Large Tyre Non OIB
006503050B91 20 DIP STICK Hydraulic Oil - OIB - CNOL 1
595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB
005556606R1 21 PLUG Drain 3/4 Magnetic Izg 1670 1
000051285D01 22a STUD 2
000051286D01 22b BOLT VTU Mtg. - 7/16” UNC x 4.75” Long 1
000051287D01 22c BOLT VTU Mtg. - 7/16” UNC x 1.75” Long 3
000179860R1 22d BOLT VTU Mtg. - 7/16” UNC x 1-1/4” Hex. HD 12
000051289D01 22e BOLT VTU Mtg. - 7/16” UNC x 1.5” Long 1
000051290D01 22f NUT 2
000051291D01 22g BOLT 1
000051359D01 22h BOLT 1
001082013R2 22i WASHER Spring Lock 7/16” 21
000377952R1 23 ‘O’ RING - G14.28 x 19.05 x 2.38 mm (OIB)-CNOL 1 MA/12/F05-11
595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB
000751540R1 24 CONNECTOR Valve Return (OIB)-CNOL 1 MA/12/F05-11
595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB
006503051B1 * STICKER Precaution (OIB)-CNOL 1 MA/12/F05-11
595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB

* Parts Not Illustrated

235
Control Levers – Hydraulics for VTU Only
1
24
56
78
10
12
3 15
13
14

9 11
22 23
16
17 24
18 21 23 22
17
19
28 20 25
2930

26 27

31

32 34 36

38
37
33 35

39
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
005555102R1 1 STRIP Quadrant Lever 1 1
003045639R21 2 SLIDE Assembly Draft Lever 1 1
000555621R1 3 KNOB Draft Control 1 1
005556900R91 4 LEVER Draft Control Cpte. 1 1
001231232R93 * LEVER Draft Control & Hub assly 1 1
003044397R1 5 DISC Friction Draft Lever 1 1
003044402R1 6 PLATE Friction 1 1
003044887R1 7 DISC Friction Outer Position Control 1 1
005556022R1 8 KNOB Position Control 1 1
003044399R2 9 LEVER Position Control 1 1
000704589R1 10 CIRCLIP 24 mm 1 1
003044388R1 11 STOP Control Lever 1 1
001231203R1 12 STOP Position Control Lever 1 1
005555966R1 13 QUADRANT Control Lever 1 1
000012319R1 14 BOLT Lock Position Control Lever 1 1
120377 15 NUT Hex 1 1
001099853R1 16 CIRCLIP 19mm 1 1
000350818R1 17 O’ RING 2 2
001231284R2 18 BRACKET Control Lever 1 1
003044392R2 19 GASKET Control Lever Bracket 1 1
003044408R96 20 SLEEVE Position Control Cpte . 1 1

* Parts Not Illustrated

236
Control Levers – Hydraulics for VTU Only

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003044412R1 21 LINK Connecting 1 1
003044417R5 22 PIVOT Cross Tube 2 2
000709840R2 23 WASHER Copper Asbestos 2 2
003044413R93 24 TUBE Cpte. Cross Position Control 1 1
003044418R94 25 LINK Cpte Position Control 1 1
003044423R91 26 ARM Cpte. Radius Position Control Link 1 1
000751575R1 27 PIN Radius Arm Pivot 1 1
003044886R1 28 WASHER Tab 1 1
OR
001121792R1
005557653R1 29 SPRING Draft Control Crankshaft – 1
000377952R1 30 O’ RING 2 2
005554395R92 31 CRANK SHAFT Draft Control Cpte. – 1
(For 575 DI, 585 DI, 475 DI) 60 HP Category
003044403R96 ◆ CRANK SHAFT Draft Control Cpte. 40 HP Category 1 –
003044383R91 32 LINK Cpte. Valve Operating 1 1
001099678R1 33 LINK Draft7 1 1
000751517R1 34 SPRING Draft Link 1 1
000751514R1 35 CLEVIS Draft Link 1 1
003067183R91 36 O’RING for DC Plunger (Old) 1 1 P/25/F03/32
007200609A91 37 OILSEAL Draft Link Plunger (3 LIP) 1 1 P/25/F03/32
000751512R3 38 PIN Levelling 1 1
000751516R1 39 SPRING Draft Link Return Spring 1 1

◆ Alternate Part Number

237
Control Levers – Hydraulics for Hy–Tec Only
2
1

7
3 13
4
5
6 19
8
20
9
10 21 22
11 23
12
14 24
15 25
16 26

17
27
18 30
28

29 32 33
31 34
38 39 40
51
35 50
49
36 48
47
37
46
41

42
43 44
44a
45 52
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007201044B91 * QUADRANT Assembly Consist of
005555968R91 1 QUADRANT Assy Control Plate Comprising of 1 1 1 1
001231334R91 2 STOP Nut Control Lever 2 2 2 2
000180120 3 BOLT 2 2 2 2
001082360R2 4 WASHER Spring Lock - Plated 2 2 2 2
000120377 5 NUT 2 2 2 2
005556899R1 6 KNOB Draft Control 1 1 1 1
005555103R91 7 SLIDE Assembly Draft 1 1 1 1
003044388R2 * STOP Control Lever 1 1 1 1
007200673B1 8 LEVER Draft Control With Hub 1 1 1 1
003044887R1 9 DISC Friction Outer Position 1 1 1 1
003044402R1 10 PLATE Friction 1 1 1 1
003044397R1 11 DISC Friction Draft Lever 1 1 1 1
001121155R92 12 LEVER Position Control Cpte.with Hub 1 1 1 1
005556901R1 13 KNOB Position Control 1 1 1 1
000704589R1 14 CIRCLIP 1 1 1 1
003044388R2 15 STOP Control Lever 1 1 1 1
000180124 16 BOLT 4 4 4 4
001082360R2 17 WASHER Spring Lock - Plated 1 1 1 1
000120377 18 NUT Plated 4 4 4 4
‡ 19 RIVET 4 4 4 4

‡ Not Serviceable Separately

238
Control Levers – Hydraulics for Hy–Tec Only
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
005556032R1 20 ALLEN Screw 1 1 1 1
001231009R2 21 BOLT Lock Position Control 1 1 1 1
001082360R2 22 WASHER Spring Lock - Plated 1 1 1 1
‡ 23 PLATE Quadrant control 1 1 1 1
000120394 24 WASHER Pin 1 1 1 1
000051061D01 25 STOP Postion Control Lever 1 1 1 1
001099853R1 26 CIRCLIP External 1 1 1 1
000350818R1 27 O’ RING 2 2 2 2
001231284R2 28 BRACKET Control Lever 1 1 1 1
000019242R1 29 PIN Spring Slotted 1 1 1 1
000377952R1 30 O’ RING 1 1 1 1
003044392R2 31 GASKET Control Lever Bracket 1 1 1 1
003044408R96 32 SLEEVE Complete Position Control 1 1 1 1
003044417R5 33 PIVOT Cross Tube 2 2 2 2
000709840R2 34 WASHER Dowty 2 2 2 2
003044886R1 35 WASHER Tab 1 1 1 1
003044412R1 36 LINK Connecting 1 1 1 1
000103373 37 PIN Cotter 2 2 2 2
000120393 38 WASHER Plain 2 2 2 2
000050829D01 39 CROSS Tube Position Control Complete 1 1 1 1
000050818D01 40 LINK Roller Complete 1 1 1 1
007200672B91 41 CRANKSHAFT Draft Control Complete 1 1 1 1
000103384 42 PIN Cotter 2 2 2 2
000120393 43 WASHER Plain 1 1 1 1
005558604R91 44 LINK Actuating Draft Control Complete Sintered 1 1 1 1
000050822D01 44a LINK PC Actuating 1 1 1 1
000050808D01 45 BRACKET Support Complete 1 1 1 1
000050879D01 * CIRCLIP C Type Ext. 2 2 2 2
000050888D01 * WASHER Plain 2 2 2 2
000050883D01 * SCREW Allen 1 1 1 1
000050884D01 * WASHER Spring Support Bracket 1 1 1 1
000050885D01 * PIN Locating Support Bracket 1 1 1 1
000050827D01 46 LINK Draft Complete 1 1 1 1
000120393 47 WASHER Plain 1 1 1 1
000751517R1 48 SPRING Draft Link 1 1 1 1
000751514R1 49 CLEVIS Draft Link 1 1 1 1
000103384 * PIN Cotter 1 1 1 1
000051388D01 50 PLUNGER Draft Link Assembly 1 1 1 1
000050881D01 * NUT Jam 1 1 1 1
000050882D01 * HEX Bolt 1 1 1 1
003067183R1 * O’ RING
007200609A91 51 OIL Seal ( For DC Plunger ) 1 1 1 1
000050822D01 * LINK Actuating Position Control Complete 1 1 1 1
000751516R1 52 SPRING Draft Link Return 1 1 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately


239
Control Valve Assembly for VTU & Hy-Tec Hydraulics

4
3

8
5
7
4
2 9

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007203023C91 1 VALVE Control Assembly - 60HP - - 1 1 P/40/F08/37
007203021B91 1 VALVE Control Assembly - 40HP 1 - - - P/40/F08/37
179891 2 BOLT 6 6 6 6
000179890 3 BOLT 2 2 2 2
005558124R1 5 PLUG BSP Tapping Auxillary 1 1 1 1
000704337R1 6 WASHER Sealing BSP 1 1 1 1
000751580R3 7 BOLT Needle Valve Cover 1 1 1 1
003045118R1 8 WASHER 1 1 1 1
003045112R1 9 KNOB Speed Control For VTU Hydraulics Only 1 1 1 1
005558345R92 * KIT Conversion for Regular Hytech 40 HP 1 1 - -
005558346R92 * KIT Conversion for Regular Hytech 60 HP - - 1 1

240
Control Valve–Cylinder Head (O–Rings) for VTU & Hy-Tec Hydraulics

6 1 2

4 5

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
005554404R1 1 O’ RING Cylinder Head Face Ring 1 1 1 1
001232895R1 1 O’ RING Cylinder Head Face Ring 1 1 1 1
005554405R1 2 O’ RING – Spigot 1 1 1 1
000381871R1 2 O’ RING – Spigot 1 1 1 1
000021433R1 3 O’ RING Pressure Oulet 2 2 2 2
OR
000350667R1
000377952R1 4 O’ RING 2 2 2 2
OR
001127542R2
OR
000352221R1
003067183R1 5 O’ RING Pressure Inlet 1 1 1 1
OR
000355966R1
OR
001127546R1
000379365R1 6 O’ RING 1 1 1 1

241
Control Valve Cylinder Head for VTU Hydraulics

3
2

5 4
6
7 1

8
9 11
10

36 12
16 17 13
14

35 22

29
27
21
20 28
26
18 19 25 24
15

34
33 23
32
31 30

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003045102R21 1 VALVE Isolator Comprising of 1 1
003045113R2 2 KNOB Isolator Valve Spring 1 1 P/29/F03/54
000017047R1 3 PIN Std. Spring 1 1
003045104R1 4 PLATE Stop 1 1
000179793 5 BOLT 2 2
000108210R2 6 WASHER 2 2
003045107R2 7 SHAFT Isolator Valve Knob 1 1
000023524R1 8 O’ RING 1 1
003045116R2 9 O’ RING 1 1
003045106R1 10 BUSH Isolator Valve 1 1
‡ 11 PIN Groove 1 1
‡ 11 PIN Std. Spring 1 1
003045102R2 12 VALVE Isolator 1 1
005554400R1 13 HEAD Cylinder With Isolator Valve Seat – 1 P/25/F03/32
003069235R91 13 HEAD Cylinder With Isolator Valve Seat 1 –
003067146R1 14 SEAT Isolator Valve 1 1
‡ 15 HEAD Cylinder W/O Isolator Valve Seat 1 1
005558124R1 16 PLUG BSP Tapping Auxillary 1 1
000704337R1 17 WASHER Dowty Sealing 1 1
000751580R3 18 BOLT Needle Valve Cover 1 1
003045118R1 19 WASHER 1 1

‡ Not Serviceable Separately

242
Control Valve Cylinder Head for VTU Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003047294R95 20 ORIFICE Assembly 1 1
000384937R1 21 O’RING 2 2
003045103R11 22 SPOOL Assy. Speed Control Comprising of 1 1
003045112R1 23 KNOB Speed Control 1 1
000017047R1 24 PIN Sloted 1 1
‡ 25 LATCH Spool 1 1
003045118R1 26 WASHER Dowty 1 1
‡ 27 SPOOL Speed Control 1 1
000017136R1 28 PIN Roll 1 1
000379366R1 29 O’ RING 1 1
OR
000359158R1
OR
001127554R2
003047246R1 30 CIRCLIP 1 1
003108188R11 31 PLUG Assembly 1 1
000555638R1 32 O’RING 1 1
OR
003067183R1
OR
000355966R1
OR
001127546R2
003045111R1 33 SPRING Speed Control Piston 1 1
003045105R1 34 PISTON Speed Control 1 1
003045109R2 35 SPACER 1 1
001231204R1 36 LOCK Isolating Valve 1 1

‡ Not Serviceable Separately

243
Control Valve – Cylinder Head for Hy–Tec Hydraulics
4

6 5
7
8

9
10 12
11
13 14
29
17
16 15

2
1
28
27
21
20
18 19 28
26
22
23

24

25
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000051347D02 * CYLINDER Head Assembly 1 1 - - P/44/F09/38
000051243D02 * CYLINDER Head Assembly - - 1 1 P/44/F09/38
Comprising of with Isolator valve seat
000051710D01 * CYLINDER Head Sub-Assy. (60HP Category) - - 1 1
000051712D01 * CYLINDER Head Sub-Assy. (40HP Category) 1 1 - -
Comprising of
000051707D02 * ASSY. Cylinder Head with Sleeve (60HP) - - 1 1
000051708D02 * ASSY. Cylinder Head with Sleeve (40HP) 1 1 - -
‡ 1 SLEAVE 1 1 1 1
000050857D01 22 SPOOL Compensator Flow 1 1 1 1
000050925D01 2 SPACER Compensator 1 1 1 1
‡ * WASHER Dowty A/100/F03/20
‡ 16 PLUG 1 1 1 1 A/100/F03/20
000379365R1 * O’ RING 2 2 2 2
000021433R1 * O’ RING 2 2 2 2
003067183R1 * O’ RING 1 1 1 1
005554404R1 * O’ RING - - 1 1
001232895R1 * O’ RING 1 1 - -
005556038R1 * O’ RING Rectangular 1 1 1 1
005554405R1 * O’ RING - - 1 1
000381871R1 * O’ RING 1 1 - -

* Parts Not Illustrated / ‡ Not Serviceable Separately

244
Control Valve – Cylinder Head for Hy–Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
003045102R21 * ISOLATING Valve Assy Comprising of 1 1 1 1
003045113R2 3 KNOB Isolating Valve Shut / Open 1 1 1 1
000017047R1 4 SPRING Pin 1 1 1 1
003045107R1 8 SHAFT Isolator Valve Knob 1 1 1 1
000023524R1 9 O’ RING 1 1 1 1
003045104R1 5 PLATE Stop 1 1 1 1
003045106R1 11 BUSH Isolator Valve 1 1 1 1
003045116R1 10 O’ RING 1 1 1 1
003045102R2 13 VALVE Isolator 1 1 1 1
000443137 12 PIN Groove 1 1 1 1
003067146R1 15 SEAT Isolator Valve 1 1 1 1
000179793 6 BOLT 2 2 2 2
001082010R2 7 WASHER Spring Lock 2 2 2 2
000051165D01 23 SPRING Compensator 1 1 1 1
000051167D01 24 PLUG Assembly Retainer 1 1 1 1
003047246R1 25 CIRCLIP Internal 1 1 1 1
000751580R3 18 BOLT Valve Needle Cover 1 1 1 1
003045118R1 19 WASHER Dowty 1 1 1 1
003047294R95 20 ORFICE Assembly 1 1 1 1
000384937R1 21 O’ RING 1 1 1 1
000377952R1 * O’ RING 1 1 1 1
‡ * WASHER Spring Lock 2 2 2 2
000179796 * BOLT 1 1 1 1
000179799 * BOLT 1 1 1 1
003108188R1 * PLUG 1 1 1 1
‡ * PIN Slotted 1 1 1 1
000179890 26 BOLT 2 2 2 2
000179891 27 BOLT 6 6 6 6
001082014R2 28 WASHER Spring Lock 7 7 7 7
001231204R1 29 LOCK Isolating Valve 1 1 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

245
Control Valve – Valve Body for VTU Hydraulics
10
8 9 8
7

5 6

3 4
2

14
11

13 15
12
19

16 17 18
29 33
26 27 32
24 25 30
31
2021 28
23 38 43
42
22 4041
39
38 53 54
35 36 37
49 52
34 48 5051
49
47
46
44 45

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000000641XP 1 PISTON Assembly (3 Groove) 60 HP Category – 1
003044376R93 1 PISTON Assembly 40 HP Category Comprising of 1 –
‡ 2 PLUG Relief Valve 1 1
‡ 3 BALL Relief Valve 1 1
‡ 4 O’RING 1 1
‡ 5 RIDER Relief Valve Ball 1 1
‡ 6 SPRING Unloader Valve 1 1
‡ 7 PISTON 1 –
‡ 7 PISTON – 1
000387374R1 8 RING Cylinder Bearing 2 –
005554403R1 8 RING Cylinder Bearing – 2
000025205R1 9 RING Rectangular Section (40 HP) 1 –
005554401R1 9 RING Rectangular Section (60 HP) – 1
000545813R2 10 RING Outer Seal (40 HP) 1 –
005554402R1 10 RING Outer Seal (60 HP) – 1
003044434R1 11 CYLINDER Hydraulic Lift 1 –
005554399R1 11 CYLINDER Hydraulic Lift – 1
005555283R1 12 GASKET Valve Body 1 1
005554398R1 13 VALVE Body – 1
003044426R1 13 VALVE Body 40 HP Category 1 –
000444697 14 PLUG 1 1

‡ Not Serviceable Separately

246
Control Valve – Valve Body for VTU Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000444687 15 PLUG 3 3
000385713R1 16 O’RING Valve Sleeve 1 1
003040809R2 17 PLUG Main Sleeve 1 1
‡ 18 SPOOL & SLEEVE Assembly With Circlip 1 1
000051152D01 * SPOOL for 40 / 60 HP 1 1
007200443A1 * SPOOL Control Valve for 40/60 HP Size '0' 1 1
007200444A1 * SPOOL Control Valve for 40/60 HP Size '1' 1 1
007200445A1 * SPOOL Control Valve for 40/60 HP Size '2' 1 1
003040910R1 19 CIRCLIP Internal 1 1
000751560R2 20 WASHER Copper 1 1
000377952R1 21 O’RING Non Return Valve Seat 1 1
000751559R6 22 SEAT Non Return Valve 1 1
003072883R1 23 BALL Non Return Valve 1 1
003063495R1 24 RIDER Ball (For Non–Return Valve) 1 1
003074227R2 25 SPRING Non Return Valve 1 1
000751555R2 26 SLEEVE Non Return Valve 1 1
000751554R3 27 SEAT Relief Valve 1 1
000377952R1 28 O’RING Valve Seat 1 1
003072883R1 29 BALL Relief Valve – 1
003108946R3 30 RIDER Relief Valve 1 1
000751557R2 31 SPRING Relief Valve 1 1
001099888R1 32 SHIM Steel A/R A/R
003108947R2 33 HOUSING Relief Valve Spring 1 1
000035226R2 34 SPRING Flow Control Valve Ball 1 1
000035084R2 35 RIDER Flow Control Valve Ball 1 1
003072912R1 36 BALL Flow Control Valve Ball 1 1
000751562R2 37 SEAT Flow Control Valve 1 1
000704378R3 38 O’RING Ball Seat 1 1
007201178A91 39 PISTON Regulating Valve Cpte. 1 1 A/131/F05/17
007201180A1 40 RING Wear / Bearing RIng 1 1 A/131/F05/17
007201599B1 40a RING Glide 1 1
005557646R1 41 O’RING Valve Piston 1 1
000751566R2 42 PLUG Valve Piston 1 1
000751567R1 43 CIRCLIP Internal 1 1
000041608D 44 SPRING Spool Return 1 1
003049142R95 45 LOWERING Spool Assy kit Comprising of 1 1
‡ 46 SPOOL Lowering 1 1
‡ 47 SLEEVE Lowering 1 1
‡ 48 GLAND Lowering Spool 1 1
000384937R1 49 O’RING 2 2
000379366R1 50 O’RING 1 1
‡ 51 PLUG Lowering Sleeve 1 1
‡ 52 SLEEVE Lowering Spool 1 1
‡ 53 SPRING Plunger 1 1
‡ 54 PLUNGER Lowering Spool 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

247
Control Valve – Valve Body for VTU Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003063656R93 55 PACKAGE Non Return Valve And Relief Valve Comprising of
000751660R1 20 WASHER Copper 1 1
000377952R1 21 O’RING Non Return Valve Seat 1 1
000751559R2 22 SEAT Non Return Valve 1 1
003072883R1 23 BALL Non Return Valve 1 1
003063495R1 24 RIDER Ball (For Non Return Valve) 1 1
003074227R2 25 SPRING Non Return Valve 1 1
000751555R2 26 SLEEVE Non Return Valve 1 1
000751554R3 27 SEAT Relief Valve 1 1
000377952R1 28 O’RING Valve Seat 1 1
003072883R1 29 BALL Relief Valve 1 1
003108946R3 30 RIDER Relief Valve 1 1
000751557R2 31 SPRING Relief Valve 1 1
001099888R1 32 SHIM Steel A/R A/R
003108947R2 33 HOUSING Relief Valve Spring 1 1
000005152D01 * SPOOL 40/ 60 HP 1 1
005555261R91 * PACKAGE Control Valve O’ Ring (Service) 40 HP Comprising of 1 –
000704378R3 * O’ RING Nitrile 1 –
000385713R1 * O’ RING Valve Piston – Nitrile 1 –
000377952R1 * O’ RING 1 –
005555256R1 * O’ RING 2 –
000384937R1 ◆
005555257R1 * O’ RING 1 –
000379366R1 ◆
003067183R1 * O’ RING 2 –
000023524R1 * O’ RING 1 –
003045116R3 * O’ RING 1 –
000021433R1 * O’ RING 1 –
000379365R1 * O’ RING 2 –
000381871R1 * O’ RING 1 –
001232895R1 * O’ RING 1 –
003063660R92 * PACKAGE Lowering Spool Kit Comprising of 1 –
003049142R95 * SPOOL Assembly 1 1
000041608D * SPRING Spool Return 1 1
003067183R1 * O’ RING 1 1
000379365R1 * O’ RING 1 1
000021433R1 * O’ RING 2 2
000350667R1 ◆
000384937R1 * O’ RING 1 1
003067148R91 * PACKAGE Isolator & Valve Seat Kit Comprising of 1 1
003045102R21 * VALVE 1 1
003067146R1 * SEAT 1 1
000443137 * PIN 1 1
* SPOOL 1 1

* Parts Not Illustrated / ◆ Alternate Part Number

248
Control Valve – Valve Body for VTU Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000444687 15 PLUG 3 3
000385713R1 16 O’RING Valve Sleeve 1 1
003040809R2 17 PLUG Main Sleeve 1 1
‡ 18 SPOOL & SLEEVE Assembly With Circlip 1 1
000051152D01 * SPOOL for 40 / 60 HP 1 1
003040910R1 19 CIRCLIP Internal 1 1
000751560R2 20 WASHER Copper 1 1
000377952R1 21 O’RING Non Return Valve Seat 1 1
000751559R6 22 SEAT Non Return Valve 1 1
003072883R1 23 BALL Non Return Valve 1 1
003063495R1 24 RIDER Ball (For Non–Return Valve) 1 1
003074227R2 25 SPRING Non Return Valve 1 1
000751555R2 26 SLEEVE Non Return Valve 1 1
000751554R3 27 SEAT Relief Valve 1 1
000377952R1 28 O’RING Valve Seat 1 1
003072883R1 29 BALL Relief Valve – 1
003108946R3 30 RIDER Relief Valve 1 1
000751557R2 31 SPRING Relief Valve 1 1
001099888R1 32 SHIM Steel A/R A/R
003108947R2 33 HOUSING Relief Valve Spring 1 1
000035226R2 34 SPRING Flow Control Valve Ball 1 1
000035084R2 35 RIDER Flow Control Valve Ball 1 1
003072912R1 36 BALL Flow Control Valve Ball 1 1
000751562R2 37 SEAT Flow Control Valve 1 1
000704378R3 38 O’RING Ball Seat 1 1
007201178A91 39 PISTON Regulating Valve Cpte. 1 1 A/131/F05/17
007201180A1 40 RING Wear / Bearing RIng 1 1 A/131/F05/17
007201599B1 40a RING Glide 1 1
005557646R1 41 O’RING Valve Piston 1 1
000751566R2 42 PLUG Valve Piston 1 1
000751567R1 43 CIRCLIP Internal 1 1
000041608D 44 SPRING Spool Return 1 1
003049142R95 45 LOWERING Spool Assy kit Comprising of 1 1
‡ 46 SPOOL Lowering 1 1
‡ 47 SLEEVE Lowering 1 1
‡ 48 GLAND Lowering Spool 1 1
000384937R1 49 O’RING 2 2
000379366R1 50 O’RING 1 1
‡ 51 PLUG Lowering Sleeve 1 1
‡ 52 SLEEVE Lowering Spool 1 1
‡ 53 SPRING Plunger 1 1
‡ 54 PLUNGER Lowering Spool 1 1
003063656R93 55 PACKAGE Non Return Valve And Relief Valve Comprising of
000751660R1 20 WASHER Copper 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately

247
Control Valve–Valve Body for Hy-Tec Hydraulics
1

11

8
9
7

5 6

53 41 42
36 40
10 37 39
8 36
35
34 24
2
51 14 33 34 54 22 23
32
21
20
19
18
17
16
31
55 30
29
28
26
50 25 27
48 49 13
46 47 12
45 15
44
43 52

000051664D01 * VALVE body with sleeve - - 1 1


QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000051346D01 1 VALVE Body Assembly (40 HP) 1 1 - -
000051242D01 1 VALVE Body Assembly (60 HP)Comprising of - - 1 1
007203020B91 * VALVE Body with Sleeve 1 1 - - P/40/F08/37
007203022C91 * VALVE Body with Sleeve - - 1 1 P/40/F08/37
000051526D01 * PISTON Assembly (40 HP) 1 1 - -
000051525D02 * PISTON Assembly (60 HP) Comprising of - - 1 1 P/43/F09/27
000051521D01 2 PLUG Relief Valve 1 1 2 2 P/43/F09/27
000051524D01 3 BALL 1 1 2 2 P/43/F09/27
000379365R1 4 O’ RING 1 1 2 2 P/43/F09/27
000051523D01 5 RIDER Relief Valve Ball 1 1 2 2 P/43/F09/27
000051519D01 * SHIM Rider Relief Valve - - A/R A/R
003066410R1 6 SPRING Unloader Valve 1 1 2 2 P/43/F09/27
‡ 7 PISTON 1 1 1 1
005554403R1 8 RING Cylinder Bearing (60 HP) - - 2 2
000387374R1 8 RING Cylinder Bearing Ring (40 HP) 2 2 - -
005554401R1 9 SEAL Ring Retangular Section (60 HP) - - 1 1
000025205R1 9 SEAL Ring Retangular Section (40 HP) 1 1 - -
005554402R1 10 RING Outer Seal (60 HP) - - 1 1
000545813R2 10 RING Outer Seal (40 HP) 1 1 - -
005554399R1 11 LIFT Cylinder Hydraulic - (60 HP) - - 1 1
003044434R1 11 LIFT Cylinder Hydraulic - (40 HP) 1 1 - -

* Parts Not Illustrated / ‡ Not Serviceable Separately

250
Control Valve–Valve Body for Hy-Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
005555283R2 12 GASKET Valve Body 1 1 1 1
000444687 15 PLUG 4 4 4 4
# 54 BORE Assembly Main Control Valve
Comprising of
000385713R1 16 O’ RING 1 1 1 1
000051166D01 17 PLUG Main Sleeve 1 1 1 1
000050936D01 18 SPRING Main Valve 1 1 1 1
‡ 19 SLEEVE Control Valve 1 1 1 1
003040910R1 20 CIRCLIP 1 1 1 1
21 SPOOL Control Valve 1 1 1 1
000051227D01 23 MAIN SLEEVE End Cap 1 1 1 1
000051038D01 24 SCREW Allen 1 1 1 1
000051695D01 * WASHER Spring Lock 1 1 1 1
# 13 RELIEF Valve Bore Assembly Comprising of
007200832C1 25 SEAT Relief Valve integrated 1 1 1 1
000377952R1 26 O’ RING 1 1 1 1
003108946R3 28 BALL Rider Non Return Valve 1 1 1 1
003072883R1 27 BALL 3/8” Relief Valve 1 1 1 1
000751557R2 29 RELIEF Valve Spring 1 1 1 1
003108947R2 31 RELIEF Valve Spring Housing 1 1 1 1
0003110027R1 30 SHIMS Steel 1 1 1 1
53 REGULATING Valve Bore Assembly 1 1 1
Comprising of
003072912R1 34 BALL Flow Conrol Valve 1 1 1 1
000350084R2 33 RIDER Ball 1 1 1 1
000352026R2 32 SPRING Flow Control Valve Ball 1 1 1 1
000050993D01 35 SEAT Ball Valve 1 1 1 1
000704378R1 36 O’ RING 1 1 1 1
007201178A91 PISTON Regulating Assembly-Reduced Width 1 1 1 1
007200882A91 PISTON Regulating Assembly 1 1 1 1
000385713R1 38 RING Bearing - Indigenous 1 1 1 1
007201599B1 ◆
005557647R1 38 RING Bearing - Imported 1 1 1 1
007201180A1 39 GLIDE Ring - Indigenous 1 1 1 1
005554906R1 39 GLIDE Ring - Imported 1 1 1 1
000050992D01 40 PLUG Valve 1 1 1 1
005557646R1 41 O’ RING below glide ring 1 1 1 1
000751567R1 42 CIRCLIP (Internal) 1 1 1 1
000379365R1 * O’ RING 1 1 1 1
000444697 51 PLUG NPTF 1 1 1 1
000051228D01 * ORIFICE 1 1 1 1
55 BORE Assembly Check Valve Comprising of
007200369C1 43 SPRING Check Valve Retainer 1 1 1 1 P/29/F03/54
000051157D01 44 RETAINER Check Valve 1 1 1 1

* Parts Not Illustrated / ‡ Not Serviceable Separately / ◆ Alternate Part Number

251
Control Valve–Valve Body for Hy-Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000051155D01 45 SLEEVE Check Valve Ball 1 1 1 1
003074227R2 46 SPRING Non Return Valve 1 1 1 1
003063495R1 47 BALL Rider Non Return Valve 1 1 1 1
003072883R1 48 BALL 3/8” Non Return Valve 1 1 1 1
000051182D01 49 SEAT Check Valve (40 & 60 HP) 1 1 1 1
000051181D01 50 O’ RING (60 HP & 40 HP ) 1 1 1 1
007202286B91 * SEAL RING KIT -Regulating piston - Reduced Width 1 1 1 1 A/134/F05/23
000005130D01 * O’ RING Kit For 60 HP Hy-tec Hydraulics - 1 1
000051365D01 * O’ RING Kit For 40 HP Hy-tec Hydraulics 1 1 - -

* Parts Not Illustrated

252
Lift Arms for VTU & Hy-Tec Hydraulics
1
2

3
4
5
6 10
8
7
11
13
15

14 12

16
17

18

7 19
8
20

9 2
6
5
4
3
1

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000340340R1 1 BOLT 2 2 2 2
000108214R2 2 WASHER Spring Lock 2 2 2 2
000708922R2 3 PLATE Lift Arm Retaining 2 2 2 2
001127628R2 4 ARM Lift Forging 2 2 2 2
007201423B1 4 ARM Lift - Casting 255 Yuvraj & 475 BP 2 2 2 2 A/131/F05/17
A/186/F08/35
001127798R91 5 OILSEAL Rockshaft 2 2 2 2
003044372R1 6 WASHER Rockshaft 2 2 2 2
005555258R1 7 O’ RING Rockshaft 2 2 2 2
001121176R1 8 SPACER Lift Arm 2 2 2 2
001231718R1 9 BUSH Rockshaft 4 4 4 4
003044370R1 10 ROCKSHAFT 1 1 1 1
007200412A1 11 ARM Rocker 1 1 1 1 P/27/F03/42
001231563R1 12 BOLT Hydraulic Rocker Arm 1 1 1 1
007202486B1 13 CAM Rock Shaft - Cast Iron to Nylon (265 DI, 275 DI, 475 DI) 1 1 1 1 A/157/F07/01
007200413A1 14 ROD Connecting 1 1 1 1 P/27/F03/42
007200217B1 15 PIN Std. 1 1 1 1 P/27/F03/42
000103384 16 PIN Cotter 1 1 1 1
003046977R1 17 BUSH Connecting Rod 1 1 1 1
007200414A91 18 CHAIN Safety Complete. 1 1 1 1 P/27/F03/42
003044309R1 19 PIN Lift Arm 2 2 2 2
007201424B1 19 PIN Lift Arm - Casting 2 2 2 2 A/131/F05/17
A/186/F08/35

◆ Alternate Part Number

253
Lift Arms for VTU & Hy-Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000720631R1 20 PIN Cotter 2 2 2 2

254
Bell Crank Assembly

2
12
3

4 11 13

5
14
6 15
7 16

10

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007201284A1 1 NUT 2 2 2 2
003073898 1 NUT Hex. 19.05 mm (Lock Nut)-595DI 14.9x28 Tyre - - 2 2
000124847 ◆
007201283A1 2 TRUNION Top Link 1 1 1 1
000751508R2 2 TRUNION Top Link - 595DI 14.9x28 Tyre - - 1 1
000050934D01 3 SPACER Top Link Spindle 1 1 1 1
000751506R4 4 Spring Toplink Small (Increased ID) 1 1 1 1
003040826R1 4 Spring Toplink Small - 595DI 14.9x28 Tyre - - 1 1
007201302A1 5 SEAT Spring Small 1 1 1 1
007201185A91 6 OIL SEAL Mudblock 1 1 1 1
005557971R91 7 OILSEAL Top Link Spindle - Doule lip 1 - 1 -
007201185A91 7 OILSEAL Top Link Spindle - OIB - 1 - 1
003064871R1 8 SEAT Spring 1 1 1 1
000751505R1 9 SPRING Top Link (Big) 1 1 1 1
007201282A1 10 SPINDLE Toplink with Collar 1 - 1 - P/29/F03/54
007200582C1 10 SPINDLE Toplink with Collar - 595DI 14.9x28 Tyre - - 1 1 P/29/F03/54
007202549B1 10 SPINDLE Toplink with Collar Induction Hardened - 1 - 1
005557652R1 11 CRANK Top Link 1 1 1 1 P/25/F03/32
007200351B1 11 CRANK Top Link ( 2 Hole Mounting ) 1 1 1 1 P/28/F03/51
000109461 12 LUBRICATOR 1 1 1 1
001121584R1 ◆

◆ Alternate Part Number

255
Bell Crank Assembly

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
001121062R2 13 SHAFT Top Link Crank 1 1 1 1
000051028D01 13 SHAFT Top Link Crank - 595DI 14.9x28 Tyre - - 1 1
005554106R1 14 PLATE Top Link Crank Shaft Lock 1 1 1 1
001121792R1 15 WASHER Tab 2 2 2 2
000179814 16 BOLT 2 2 2 2
003049370R1 * WASHER Plain A/R A/R A/R A/R
003049369R1 * WASHER Plain A/R A/R A/R A/R
000022194R1 * WASHER Plain A/R A/R A/R A/R
005557354R1 * WASHER Plain A/R A/R A/R A/R
007200350B1 * RUBBER Bellow Top Link Spindle 1 1 1 1
007200350B2 * RUBBER Bellow Top Link Spindle 1 1 1 1 P/42/F09/10

* Parts Not Illustrated

256
Linkage Three Point for Hy-Tec Hydraulics

6
16/17
5

1
4
14
15
3
2

10/11
9 12 9
13a

13a
13
13c
8
13d
13e

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007200630B91 1 LINK Top Complete - Universal 1 1 1 1
(275/475/575/595) Comprising of
007200835B1 2 EYEBOLT Top Link (Cat I) 1 1 1 1
007200838B1 3 LOCK PLATE - Top Link 1 1 1 1
007200837B11 4 TURNBUCKLE Top Link With Handle 1 1 1 1
007200836B1 5 EYEBOLT Top Link Cpte. (Cat II) 1 1 1 1
007201714C11 1 LINK Top Complete-CNRL-595 DI 14.9x28 Large Tyre - - 1 -
007201940C91 1 LINK Top Complete-CNSL/CNOL-595 DI 14.9x28 Large Tyre - - 1 1
003044339R92 1 LINK Top Complete (235/245/255/265 DI) Comprising of 1 1 1 1
000704178R21 2 EYEBOLT Top Link (Cat I) 1 1 1 1
000426899 3 NUT 1 1 1 1
003044340R2 4 TURNBUCKLE Top Link With Handle 1 1 1 1
000704177R21 5 EYEBOLT Top Link (Cat II) 1 1 1 1
005557693R2 6 PIN TOPLINK CAT-1 1 1 1 1 P/38/F07/28
005557694R1 7 PIN TOPLINK CAT-2 1 1 1 1
007200598C91 8 PIN Cotter Cpte. Implement 2 2 2 2
007200850C11 14 LIFT Rod LH Fixed Type - 595 DI 14.9 x 28 Large Tyre - - 1 1
007202146B91 14 FIX Lift Rod Assy with Boll Joint - 255/265/275 1 1 1 1
007201120B91 14 LIFT Rod Fixed - Increased Length - 475/575/595 1 1 1 1
007201700C91 15 LIFT Rod RH Cpte. (Jug & Collar)-CNRL/CNOL
- 595 DI 14.9 x 28 Large Tyre - - 1 1

257
Linkage Three Point for Hy-Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007202147B91 15 LIFT Rod RH Cpte. (TB TYPE) -255/265/275 1 1 1 1
007200833B93 15 LIFT Rod RH Cpte. (TB TYPE) - 475/575/595 1 1 1 1
007201119B11 EYE Bolt ASSY. - Lift Rod 1 1 1 1

LOWER LINK ASSY. & CHECK CHAIN ASSY.


000050751D99 9 LOWER Link LH Cpte. - 595 DI 14.9 x 28 Large Tyre - - 1 1
000050752D99 9 LOWER Link RH Cpte. - 595 DI 14.9 x 28
Large Tyre - - 1 1
007000039C11 9a PLATE Lower Link Cpte. LH - 595 DI 14.9 x 28
Large Tyre - - 1 1
007000040C11 9a PLATE Lower Link Cpte. RH - 595 DI 14.9 x 28
Large Tyre - - 1 1
007202666C91 9 LOWER Link LH Cpte. - CNRL - 595 DI 14.9 x 28
Large Tyre - - 1 -
007202667C91 9 LOWER Link RH Cpte. - CNRL - 595 DI 14.9 x 28
Large Tyre - - 1 -
007200543B91 9 LOWER Link LH Cpte. - 595 NST 1 1 1 1
007200664B91 9 LOWER Link RH Cpte. - 595 NST 1 1 1 1
007202583B91 9 LOWER Link Cpte. - 235/245/255/265/275 DI 2 2 2 2 A/160/F07/08
007200387A91 9 LOWER Link Cpte. - All Except 595 2 2 2 2
007200583B91 9 LOWER Link Cpte. - Reduced Width 2 2 2 2 A/160/F07/08
- 235/245 DI/255 DI Yuvraj/265 DI/275DI
007202770B1 9 WASHER Lower Link - Reduced Width 2 2 2 2 A/160/F07/08
- 235/245 DI/255 DI Yuvraj/265 DI/275DI

ATTACHMENT THREE POINT LINKAGE


007201412B91 10 PLATE Cpte. D.bar Support L.H. 595 NST 1 1 1 1
007201413B91 11 PLATE Cpte. D.bar Support R.H. 595 NST 1 1 1 1
007200562B91 10 PLATE Cpte. D.bar Support L.H All Except 595 NST 1 1 1 1
007200563B91 11 PLATE Cpte. D.bar Support R.H.) All Except 595 NST 1 1 1 1
003110841R2 * PIN Lower Link 6 6 6 6
000271606 12 BOLT - Drawbar Plate Mounting 1 1 1 1
000114610 * WASHER External Tooth Lock 1 1 1 1
007202582B1 13 CHECK Chain Assy - M16 Thread 2 2 2 2
007202769B91 13 CHECK Chain Assy - Reduced width 2 2 2 2 A/160/F07/08
- 235/245 DI/255 DI Yuvraj/265 DI/275DI
007200405A91 13 CHECK Chain Assy - 595DI Turbo - - 2 2
007201949B91 13 CHECK Chain Assy - Potato Special - CNPT - - 2 2
007201458A91 13 CHECK Chain Assy - All - M20 Thread 2 2 2 2
005556384R1 13a NUT Nylon 1 1 1 1
005556377R1 13b LOCK Washer - LH 1 1 1 1
005556376R1 13c LOCK Washer - RH 1 1 1 1
005556379R1 13d SHACKLE Check Chain 1 1 1 1
005556380R1 13e PIN Standard Head 1 1 1 1

* Parts Not Illustrated

258
Linkage Three Point for Hy-Tec Hydraulics

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007202116B1 16 BRACKET Check Chain L.H. 1 1 1 1 A/122/F04/42 - A/160/F07/08
007200461C11 16 BRACKET Check Chain L.H. CNOL/CNSL/CNRL
- 595 DI 14.9 x 28 Large Tyre - - 1 1
007601841B91 16 BRACKET Check Chain L.H. - CNPT - Potato Special 1 1 1 1
007202115B1 16 BRACKET Check Chain LH Model All - Angle Type 1 1 1 1 A/151/F06/28
007202627B1 16 BRACKET Check Chain LH - Small Hole 1 1 1 1
007202115B1 17 BRACKET Check Chain RH 1 1 1 1 A/122/F04/42 - A/160/F07/08
007200462C11 17 BRACKET Check Chain RH CNOL/CNSL/CNRL
- 595 DI Large Tyre - 14.9x28 - - 1 1
007202116B1 17 BRACKET Check Chain RH Model All - Angle Type 1 1 1 1 A/151/F06/28
007601842B91 17 BRACKET Check Chain RH - CNPT - Potato Special 1 1 1 1
007202626B1 17 BRACKET Check Chain RH - Small Hole 1 1 1 1
000271560 17* BOLT Check Chain Mounting Bracket 4 4 4 4
000124589 17* NUT Check Chain Mounting Bracket 4 4 4 4
001233150R1 17* WASHER Check Chain Mounting Bracket 4 4 4 4
000050620D02 * CLIP Spring 8 8 8 8
000050591B02 * CLIP Spring - 595 DI 14.9 x 28 Large Tyre 8 8 8 8
005556928R1 * SPRING Top Link Hanger Combined with Seal 1 1 1 1
000271560 * CHECK Chain Bracket Mounting Bolt 4 4 4 4
000124589 * NUT for Check Chain Bracket Mounting 4 4 4 4
005555898R1 * WASHER Spring Lock 5/8” 4 4 4 4
007201424B1 * PIN Lift Rod 4 4 4 4
003071482R1 * PIN Std - Pin Standard Headed Lift Rod 4 4 4 4
000050264D91 * PIN Headed Lift Rod 595 DI 14.9 x 28 Large Tyre 4 4 4 4
003044309R1 * PIN Std - 595 DI Turbo 1 1 1 1
007000049C11 * HANGER Top Link 595 DI 14.9 x 28 Large Tyre - - 1 1
007000048C11 * BRACKET Top Link Hanger 595 DI 14.9 x 28 Large Tyre - - 1 1
007200598C91 * LYNCH Pin 2 2 2 2
005556928R1 * SPRING Top Link Hanger 1 1 1 1
007000049C11 * CHAIN Top Link Hanger 595 DI 14.9 x 28 Large Tyre 1 1 1 1
007200598C91 * LYNCH Pin for Hanger Bracket 595 DI 14.9 x 28 Large Tyre 2 2 2 2

KITS
000051300D01 * O’ Ring Cross Shaft 60HP - - 1 1
000051365D01 * O’ Ring Cross Shaft 40HP 1 1 - -
001127224R92 * PACKAGE O’ Ring 1 1 1 1
005558382R91 * GASKET Kit for Hydraulic 1 1 1 1

* Parts Not Illustrated

259
Three Point Linkages
11

4 8
9
6 5 2
13 12
1
14 45
15
16
46
17
23 18
24 19
25 29 30 20 47

48 21
22 26

33 28 42
34
27
43
41
37
g e 44 b
39 38

f d c a
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201940C91 1 LINK Assy. Upper – 1 UA/33/F05-22
007200867C1 2 LOCK PLATE Top Link – 1 UA/33/F05-22
007201946C11 4 TURN Buckle Cpte. Upper Link – 1 UA/33/F05-22
007201943C11 5 EYE BOLT ASSY. Upper Link CAT II LH – 1 UA/33/F05-22
007201944C11 5 EYE BOLT ASSY. Upper Link CAT I RH – 1 UA/33/F05-22
005557693R1 6 PIN Top Link CAT I – 1 UA/33/F05-22
005557694R1 6 PIN Top Link CAT II – 1
005557693R1 6 PIN CPTE Top Link CAT I – 1 AA/144/F06-15
003074763R1 * RING Extension – 2 ELIMINATED
007200598C91 * LYNCH PIN ASSY. – 1
000704207R4 8 SWIVEL Lift Rod – 2 OBSOLETE AA/119/F04-
34
003069069R3 9 PIN HEADED LEV. GB – 1 OBSOLETE AA/119/F04-
34
000050684D99 * WASHER PLAIN – 2 OBSOLETE AA/119/F04-
34
003044309R1 23 PIN Headed Lift Arm – 3 OBSOLETE AA/119/F04-
34
005556373R1 24 LIFT ROD Upper Half LH – 1 OBSOLETE AA/119/F04-
34
007201107C1 24 YOKE LH Lift Link – 1
007200461C11 25 BRACKET RAC End Cpte. - LH – 1 AA/128/F05-14

* Parts Not Illustrated

260
Three Point Linkages

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007200462C11 26 BRACKET RAC End Cpte. - RH – 1 AA/128/F05-14
000271560 26* BOLT Check Chain Bracket Mtg. 595 DI 14.9 x 28 Large Tyre – 4
000124589 26* NUT Check Chain Bracket Mtg. – 4
595 DI 14.9 x 28 Large Tyre
0005555989R1 26* WASHER Spring Lock Check Chain Bracket Mtg. – 4
595 DI 14.9 x 28 Large Tyre
000050751D99 27 LINK ASSY. LOWER - LH - 595 DI – 1
14.9 x 28 Large Tyre
000050752D99 28 LINK ASSY. LOWER - RH - 595 DI – 1
14.9 x 28 Large Tyre
007000039C11 29 PLATE Lower Link Complete - LH - 595 DI – 1
14.9 x 28 Large Tyre
000700040C11 30 PLATE Lower Link Complete - RH - 595 DI – 1
14.9 x 28 Large Tyre
000271606 33 BOLT 19.05 mm UNC - 595 DI – 6
14.9 x 28 Large Tyre
000114610 * WASHER 19.05 mm Star Lock - 595 DI – 6
14.9 x 28 Large Tyre
003071482R2 34 PIN Headed Lift Rod - 595 DI – 2
14.9 x 28 Large Tyre
007200280C2 37 TUBE Stabilizer - 595 DI – 2 A/169/F07/37
14.9 x 28 Large Tyre
007200281C1 38 EYEBOLT Link End - 595 DI – 2
14.9 x 28 Large Tyre
007200282C1 38 EYEBOLT RAC End - 595 DI – 2
14.9 x 28 Large Tyre
007200354C1 39 FORK LINK End - 595 DI – 2
14.9 x 28 Large Tyre
007200432C1 39a NUT M24 x 3 Nylock - 595 DI – 2
14.9 x 28 Large Tyre
007201177C1 39b WASHER M24 Machined - 595 DI – 2
14.9 x 28 Large Tyre
000050264D99 41 PIN Lift Rod - 595 DI – 2
14.9 x 28 Large Tyre
000050591B02 * CLIP Spring - 595 DI – 2 OBSOLETE AA/119/F04-
34
14.9 x 28 Large Tyre
000050807D99 42 PIN Stabilizer Shorter - 595 DI – –
14.9 x 28 Large Tyre
007200283C1 43 FORK RAC End - 595 DI – 2
14.9 x 28 Large Tyre
007200598C91 * LYNCH PIN Assembly – 2
000050686D99 * WASHER Plain 13.10 X 24.00 X 2.0 – 8

* Parts Not Illustrated

261
Three Point Linkages

5 2 4

1
6
45

46
23
24

47
25
48 30
29
26
28
33 34
42

43
41
37
38
39

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
005555989R1 * WASHER G15.875 mm Spring Lock – 8
007200422C1 * SCREW G15.875 mm Hex. – 4 OBSOLETE AA/119/F04-34
000271724 * BOLT G15.875-11 x 57.15 mm Hex. – 8 AA/135/F05-27
000124589 * NUT G15.875 mm UNC –
007000067C11 45 BRACKET CPTE. Rear Tow-hook – 1
007000068C11 46 TOW-HOOK CPTE. Rear – 1
007000087C11 47 PIN CPTE. Trailer – 1
001099817R1 * WASHER Plain – 1
000271558 * SCREW G15.875 mm HEX. – 6
005555981R1 * WASHER G15.875 mm Spring Lock – 10
007200598C91 * LYNCH PIN Assembly – 1
007200491C1 * SCREW G19.05 mm X 43.18 mm – 6
005556439R1 * NUT G19.05 mm UNC 6 –
005555990R1 * WASHER G19.05 mm SPRING 6 –
000180123 * BOLT G7.938 mm UN262C - G28.575 mm 2 2
001082360R2 * WASHER G7.938 mm Spring Lock 2 2
007000048C11 * BRACKET Top Link Hanger 1 1
007000049C11 * HANGER Top Link 1 1
007200598C91 * LYNCH PIN Assembly 1 1
007200850C11 48 LIFT Rod Cpte - Fixed Type LH 1 – AA/119/F04-34
072001700C91 ASSY. Lift Link Cpte. RH (Lug & Collar) Consists of 1 1 UA/33/F05-22

* Parts Not Illustrated

262
Three Point Linkages

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
072001707C11 A EYE BOLT Cpte RH Lift Link 1 1 UA/33/F05-22
007201708C11 B TUBE Cpte. RH Lift Link 1 1 UA/33/F05-22
007201709C11 C YOKE Cpte. RH Lift Link 1 1 UA/33/F05-22
007201714C11 D HANDLE Cpte Lift Link 1 1 UA/33/F05-22
000109461 * NIPPLE Grease 1 1 UA/33/F05-22

BOX TYPE LEVELLING GEAR


PARTS ARE TO BE USED FOR OLD MODELS ONLY.

* Parts Not Illustrated

263
Levelling Gear Box & Lift Rod Assy - Old Tractor

6 1 3 9

8 10
11
3
1 5
2 6 13

14
23 4
15
16
18

11 17
22
21 18
20
19 11

19

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000704207R4 1 SWIVEL Lift Rod 1 1
003044309R1 2 PIN STD Headed 1 1
000103409 3 PIN Hair Clip 1 1
000103408 7 PIN Hair Clip 1 1
005554145R91 4 ROD Levelling With Telescopic Tube Comprising of 1 1
003069056R96 4 ROD Cpte. Levelling Comprising of 1 1
001099902R93 ◆
003069069R2 6 PIN 2 2
003069057R5 8 BOX Levelling Gear 1 1
003069062R3 9 CRANK Levelling Control 1 1
000142506 10 PIN 1 1
001121576R1 * CLIP Spring Levelling Gear Box Lock 1 1
001049461 11 NIPPLE Grease 2 2
001127040R92 12 SET Of Gear & Pinion 1 1
000103905 13 KEY Woodruff 1 1
003069066R2 14 ROD Levelling 1 1
000555698R1 15 BEARING Disc Levelling Gear Box 1 1
005551028R2 16 LEVELLING Rod Bearing (Bush) 1 1
003069065R1 17 NUT Levelling Rod Bearing Lock 1 1
001121459R92 18 TUBE Telescopic Lift Rod W/Gr. Nipple (Reg.) 2 2
001127908R92 19 FORK Lift Rod Cpte. (For Tele. Lift Rod) 2 2

* Parts Not Illustrated / ◆ Alternate Part Number

264
Levelling Gear Box & Lift Rod Assy - Old Tractor

QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003071482R2 20 PIN 2 2
000179875R1 21 WASHER Plain 2 2
000702631R1 22 PIN Hair Clip 2 2
005550262R92 23 FIX Lift Rod Assy with Boll joint 1 1
001127642R92 * LIFT Rod Upper Half L.H. Comprising of 1 1
001127641R2 39 SHAFT L.H. Lift Rod Upper Half 1 1
000112740R92 12 SET of Gear & Pinion 1 1
000306969R3 18 STD. Head Pin 2 2
000050365D99 9 CRANK Levelling 1 1
000050366D99 14 O’RING 1 1
000142506 * PIN Groove G 4.7625 mm x 19.05 mm 1 1
000103408 * PIN Cotter 4 4

* Parts Not Illustrated

265

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