Professional Documents
Culture Documents
Engine
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006002860B91 ENGINE 595 DI Turbo Non CRPTO (BS - III) 1
006002865B91 ENGINE 595 DI Turbo CRPTO (BS - III) 1
005554123R91 ENGINE 575 DI (BS - III) - Red Painted 1
006003620A91 ENGINE 575 DI Rotary (BS - III) - Red Painted 1
006002232A91 ENGINE 475 DI NST (BS - III) - Red Painted 1
000021363E07 ENGINE 275 DI ( TU Series ) (BS - III) - Red Painted 1
005554122R91 ENGINE 275 DI (BS - III) - Red Painted 1
005554121R91 ENGINE 265 DI (BS - III) - Red Painted 1
ENG255DILS ENGINE 255 LS Yuvraj DI (BS - III) - - - A/206/F09/45
ENG245DIBP ENGINE 245 DI (BS - III) - - -
ENG235DIBP ENGINE 235 DI (BS - III) - - -
005554116R91 ENGINE 225 DI (BS - II) - - -
006003623A91 MAJOR Crankcase Assembly 575 DI Rotary (BS - III) 1
006002233A91 MAJOR Crankcase Assembly 475 DI NST (BS - III) 1
006006058H91 MAJOR Crankcase Assembly 235 DI (BS - III) - - -
MAJOR CRANKCASE ASSEMBLY
005554130R91 MAJOR Crankcase Assembly 575 DI (BSIII) - Red 1 - -
006002866B91 MAJOR Crankcase Assembly 595 DI Turbo (BS - III) 1 - -
006002244A91 MAJOR Crankcase Assembly 255 DI Yuvraj (BS - III) - - 1 A/137/F05/31
000021542E07 MAJOR Crankcase Assembly 275 DI (TU Series)(BSIII) - Red - 1 -
005554129R91 MAJOR Crankcase Assembly 275 DI (BSIII) - Red - 1 -
2
Engine
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006007632B91 * ENGINE Assy. 575DI BSIII (Inline Pump) - Grey Painted 1 - - A/204/F09/37
006007633B91 * ENGINE Assy. 575DI BSIII (Rotary Pump) - Grey Painted 1 - - A/204/F09/37
006007634B91 * ENGINE Assy. 475 DI BSIII - Grey Painted 1 - - A/204/F09/37
006007635B91 * ENGINE Assy. 275 DI (TU Series) BSIII - Grey Painted 1 - - A/204/F09/37
006007636B91 * ENGINE Assy. 275 DI BSIII - Grey Painted 1 - - A/204/F09/37
006007637B91 * ENGINE Assy. 265 DI BSIII - Grey Painted 1 - - A/204/F09/37
006007641B91 * MAJOR CRANKCASE Assy. 575DI (Inline Pump) BSIII - Grey 1 - - A/204/F09/37
006007639B91 * MAJOR CRANKCASE Assy. 575DI (Rotary Pump) BSIII - Grey 1 - - A/204/F09/37
006007640B91 * MAJOR CRANKCASE Assy. 475DI BSIII - Grey Painted 1 - - A/204/F09/37
006007644B91 * MAJOR CRANKCASE Assy. 275DI (TU Series) BSIII - Grey 1 - - A/204/F09/37
006007645B91 * MAJOR CRANKCASE Assy. 275DI BSIII - Grey Painted 1 - - A/204/F09/37
006007643B91 * MAJOR CRANKCASE Assy. 265DI BSIII - Grey Painted 1 - - A/204/F09/37
2a
Engine
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554128R91 MAJOR Crankcase Assembly 265 DI (BS - III) - 1 -
006004662H91 MAJOR Crankcase Assembly 245 DI (BS - III) - - 1
3
Engine
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005551066R1 GASKET Cylinder Head - - 1
005557179R1 GASKET Valve Housing Cover 1 - - A/84/F02/32
005550502R1 GASKET Valve Housing Cover - 1 -
005558410R1 GASKET Valve Housing Cover - - 1 A/84/F02/32
000704165R2 GASKET Exhaust Manifold 2 - -
000704165R2 GASKET Exhaust Manifold - 2 -
000704165R2 GASKET Exhaust Manifold - - 2
006001381B1 GASKET Intake Manifold 1 - - A/190/F08/45
000015448RD GASKET Intake Manifold - 1 -
000015417RD GASKET Intake Manifold - - 1
005557832R1 GASKET Crankcase Oil Pan 1 - - E/56/F02/05
005557832R1 GASKET Crankcase Oil Pan - 1 - A/84/F02/32
000015498RD GASKET Crankcase Oil Pan - - 1
001231297R2 RING Packing 4 4 2
005553024R1 RING Packing 4 4 2
005550574R91 PACKAGE Gasket (Engine) Cpte. 1 - -
005550575R92 PACKAGE Gasket (Engine) Cpte. - 1 -
005550576R92 PACKAGE Gasket (Engine) Cpte. - - 1
Comprising of
005557179R1 GASKET Valve Housing Cover 1 - -
005550502R1 GASKET Valve Housing Cover - 1 -
005558410R1 GASKET Valve Housing Cover - - 1 A/84/F02/32
000022023RD GASKET Exhaust Manifold 1 - -
000015448RD GASKET Exhaust Manifold - 1 -
000015417RD GASKET Exhaust Manifold - - 1
000022039RD GASKET Cylinder Head 1 - -
005554163R1 GASKET Cylinder Head - 1 -
005551066R1 GASKET Cylinder Head - - 1
001233545R1 GASKET Thermostat Housing 1 - -
000015490RD GASKET Thermostat Housing - 1 1
003065125R2 GASKET Thermostat Housing Cover 1 1 1
000703816R1 GASKET Water Pump 1 1 1
001233546R1
005555211R1 GASKET Crankcase Front Cover 1 1 1
005555212R1 GASKET Crankcase Front Plate 1 1 1
005557831R1 GASKET Crankcase Oil Pan 1 - - A/84/F02/32
005557832R1 GASKET Crankcase Oil Pan - 1 - A/84/F02/32
005550577R91 PACKAGE Gasket (Engine) Top Overhaul - 1 -
005550579R91 PACKAGE Gasket (Engine) Top Overhaul - - 1
4
Engine
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554017R91 * Set Bearing Crankshaft Main STD -KOEL - 3 DI - 1 -
000015531RD ◆ SET Bearing Crankshaft Main STD - 3 DI - (Bimetal) - 1 -
005554025R91 * SET Bearing Crankshaft Main STD -KOEL - 2 DI - - 1
000015553RD ◆ SET Bearing Crankshaft Main STD - 2 DI - (Bimetal) - - 1
005553999R91 * SET BEARING Crankshaft Main 0.25mm - 4 CY - KOEL 1 - -
000022144RD ◆ SET Bearing Crankshaft 0.25mm U/S - 4 DI - (Bimetal) 1 - -
005554019R91 * SET Bearing Crankshaft Main 0.010-3 CY - KOEL - 1 -
000015524RD ◆ SET Bearing Crankshaft 0.25mm U/S - 3 DI - (Bimetal) - 1 1
005554027R91 * SET Bearing Crankshaft Main 0.25mm -2 CY - KOEL - - 1
000015918RD ◆ SET Bearing Crankshaft 0.25mm U/S - 2 DI - (Bimetal) - - 1
000022149RD * SET Bearing Crankshaft 0.38mm U/S - 4 DI - (Bimetal) 1 - -
000015529RD * SET Bearing Crankshaft 0.38mm U/S - 3 DI - (Bimetal) - 1 -
000015919RD * SET Bearing Crankshaft 0.38mm U/S - 2 DI - (Bimetal) - - 1
005554001R91 * SET Bearing Crankshaft Main 0.5mm -4 CY - KOEL 1 - -
000022145RD ◆ SET Bearing Crankshaft 0.5mm U/S - 4 DI - (Bimetal) 1 - -
005554021R91 * SET Bearing Crankshaft Main 0.020-3 CY - KOEL - 1 -
000015525RD ◆ SET Bearing Crankshaft 0.5mm U/S - 3 DI - (Bimetal) - 1 -
005554029R91 * SET Bearing Crankshaft Main 0.5mm -2 CY - KOEL - - 1
000015920RD ◆ SET Bearing Crankshaft 0.5mm U/S - 2 DI - (Bimetal) - - 1
005554003R91 * SET Bearing Crankshaft Main 0.76mm - 4 CY - KOEL 1 - -
000022150RD ◆ SET Bearing Crankshaft 0.76mm U/S - 4 DI - (Bimetal) 1 - -
005554023R91 * SET Bearing Crankshaft Main 0.76mm -3 CY - KOEL - 1 -
000015530RD ◆ SET Bearing Crankshaft 0.76mm U/S - 3 DI - (Bimetal) - 1 -
000015921RD * SET Bearing Crankshaft 0.76mm U/S - 2 DI - (Bimetal) - - 1
5
Engine
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554026R91 * SET Bearing Con Rod Std - 2 CY - KOEL - - 1
000015908RD ◆ SET Bearing Con Rod Std - 2 CY - (BIMETAL) - - 1
005554000R91 * SET Bearing Con Rod 0.25mm - 4 CY - KOEL 1 - -
001231520R91 ◆ SET Bearing Con Rod 0.25mm - 4 DI - (BIMETAL) 1 - -
001082408R91 ◆ SET Bearing Con Rod 0.25mm - 4 DI - (BIMETAL) 1 - -
005554020R91 * SET Bearing Con Rod Shel 0.25mm - 3 CY - KOEL - 1 -
000015533RD ◆ SET Bearing Conrod 0.25mm U/S - 3 DI - (BIMETAL) - 1 -
005554028R91 * SET Bearing Con Rod Shel 0.25mm - 2 CY - KOEL - - 1
001231521R91 * SET Bearing Con Rod 0.38mm U/S - 4 DI - (BIMETAL) 1 - -
001099287R91 ◆ SET Bearing Con Rod 0.38mm U/S - 4 DI - (BIMETAL) 1 - -
000015521RD * SET Bearing Con Rod 0.38mm U/S - 3 DI- (BIMETAL) - 1 -
005554002R91 * SET Bearing Con Rod Shel 0.5mm - 4CY - KOEL - - 1
001231522R91 ◆ SET Bearing Con Rod 0.5mm - 4 DI - (BIMETAL) 1 - -
001082410R91 ◆ SET Bearing Con Rod 0.5mm - 4 DI - (BIMETAL) 1 - -
005554022R91 * SET Bearing Con Rod Shel 0.5mm - 3 CY - KOEL - 1 -
000015532RD ◆ SET Bearing Con Rod 0.5mm U/S - 3 DI- (BIMETAL) - 1 -
005554030R91 * SET Bearing Con Rod Shel 0.5mm - 2 CY - KOEL - - 1
005554004R91 * SET Bearing Con Rod Shel 0.76mm - 4 CY - KOEL 1 - -
001231523R91 ◆ SET Bearing Con Rod 0.76mm - 4 DI - (BIMETAL) - 1 -
6
Valve Housing Cover without PCV System
3
5 6 4
10
8
9
7
10
8 1
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005557148R91 1 COVER Cpte. Valve Housing (4DI) (Without PCV) 1 - - A/84/2/32
005556203R91 1 COVER Cpte. Valve Housing (3DI) (Without PCV) - 1 -
005551182R93 1 COVER Cpte. Valve Housing (2DI) (Without PCV) - - 1
005557179R1 2 GASKET Valve Housing (4DI) (Victor) 1 - -
005550502R1 2 GASKET Valve Housing Cover (3DI) - 1 -
005554163R1 ◆
005558410R1 2 GASKET Valve Housing (2DI) - - 1 A/84/F02/32
005556202R91 3 SUB Assembly Breather Cap Comprising of 1 1 1
005553100R92 4 CAP Oil Filler (Breather Cylinder Head) 1 1 1
006002611F1 5 TUBE Oil Emanation 1 1 1 A/169/F07/37
005552915R91 6 CLIP Hose Worm Type (or 1082 169 R92) 1 1 1
005553101R2 7 SEAL Oil Filler Cap 2 2 2
001121233R1 8 STIFFENER Valve Housing Cover 2 2 2
001121234R2 9 WASHER Rubber 2 2 2 A/190/F08/45
001121234R1 * WASHER 4 4 4
000022055RD 10 NUT Valve Housing Cover 2 2 2
005553103R1 * CLAMP 1 1 1
006004511B1 * CLIP for Blow by Breather Pipe 1 1 1 E/91/F07/46
7
Valve Housing Cover with PCV System
9
2 3
5 4
7
5
12 5
1
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006002592A91 * PCV Servicing Kit 4 DI Comprising of 1 - - E/84/F05/07
006002593A91 * PCV Servicing Kit 3 DI Comprising of - 1 -
006002497A1 1 HOSE Intake-4DI (Valve Housing Cover to PCV) 1 - -
006002458A1 1 HOSE Intake-3DI (Valve Housing Cover to PCV) - 1 -
006002416A91 2 PCV Unit 1 1 -
006002288A91 3 BRACKET PCV 1 1 -
006002498A91 4 HOSE Outlet Crimped - 4DI (PCV to Aircleaner) 1 - -
006002459A91 4 HOSE Outlet Crimped - 3DI (PCV to Aircleaner) - 1 -
005552915A91 5 CLIP 4 4 -
006002128R91 * AIR CLEANER 1 1 -
006002312A91 * PRE CLEANER New Sarpanch 1 1 -
006002314A91 7 VALVE Housing Cover - 4DI (With PCV System) 1 - -
006002313A91 7 VALVE Housing Cover - 3DI (With PCV System) - 1 -
000020628E05 8 O’ RING Valve Housing Cover Cap 1 1 -
000020629E05 9 CAP - Valve Housing Cover 1 1 -
8
Exhaust System (Updraft)
11 12
10
5 4
6
3
78 2
2
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000704165R2 1 GASKET Exhaust Manifold 2 2 2
006000318B1 1 GASKET Exhaust Manifold - 595DI Turbo 2 - -
001127058R93 * MANIFOLD Exhaust W/Stub Pipe Assy. 4 DI 1 - -
006000216B91 * MANIFOLD Exhaust W/Stub Pipe Assy.-3 DI Sarpanch/NBP/NST - 1 -
005550785R92 * MANIFOLD Exhaust W/Stub Pipe Assy. BP - 1 - U/41/F09/40
005550786R92 * MANIFOLD Exhaust W/stub pipe assy 2 DI - - 1
006000313B1 2 MANIFOLD Exhaust - 595 DI Turbo 1 - -
003042719R1 2 MANIFOLD Exhaust 1 - -
005550113R2 2 MANIFOLD Exhaust 3 DI BP - 1 - U/41/F09/40
000704613R1 3 GASKET Exhaust Pipe 1 1 -
005550272R1 3 GASKET Exhaust Pipe - 2 DI - - 1
001231400R13 4 PIPE Cpte. Exhaust (All 4 DI & Only 3 DI BP) 1 1 - U/41/F09/40
006000315B2 4 PIPE Exhaust - 595DI Turbo 1 - - A/169/F07/37
005550269R92 4 PIPE Cpte. Exhaust - - 1
000179840 5 BOLT Exhaust Pipe Mounting 4 4 4
000179840 7 BOLT Exhaust Manifold 4 - -
000179816 7 BOLT Exhaust Manifold - 4 -
00030020R1 7 BOLT Exhaust Manifold - - 4
001233893R1 8 WASHER Plain Exhaust Manifold 4 4 4
006001900B91 9 SILENCER - 595DI Turbo 1 - -
008000131B91 9 SILENCER - All NST except 595DI Turbo 1 1 1
9
Exhaust System (Updraft)
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005556243R92 9 SILENCER Cpte. (W/Bend outlet) 1 1 1
Powder Coated (Walker) (Yuvraj / BP/ Sarpanch)
006002813A1 ◆ SILENCER Ceramic Coated (BP / BIC / Yuvraj) 1 1 1 A/129/F05/15
000020643SH 10 SHEILD Heat - 3 DI BP - 1 -
006000199B11 10 SHEILD Heat 3 DI Sarpanch - 1 -
000179816 11 BOLT Heat Shield Mounting - 1 -
000120393 12 WASHER Plain Heat Shield Mounting - 1 -
001233078R91 * COVER Exhaust Silencer 1 1 1
10
Air Intake System
1 3
2
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022177RD 1 MANIFOLD Air Intake - 4DI 1 - -
000015672RD 1 MANIFOLD Air Intake - 3DI - 1 -
000015683RD 1 MANIFOLD Intake - 2 DI - - 1
000022061RD 2 BOLT Intake Manifold Mounting 9 6 5
005557005R1 * STUD - Intake Manifold - 1 - A/85/F02/33
000934309R1 3 WASHER Spring Manifold Mounting 9 9 5
006001381B1 4 GASKET Intake Manifold - 595DI Turbo 1 - -
000022023RD 4 GASKET Intake Manifold 1 - - A/183/F08/29
000015448RD 4 GASKET Intake Manifold - 3 DI - 1 -
000015417 RD 4 GASKET Intake Manifold - 2 DI - - 1
11
Air Intake System
19
2
20
16
17 15 11
9 21
13
10 18
14 12
22
3
4 23
5
26 25 24
6
7 27
30 28 29
1
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005556008R92 1 TWIN Air Cleaner Assy.- 255 Yuvraj/ All 3 DI 1 1 1
Except NST / 4 DI BP & Sarpanch (Without PCV System)
006002128R91 1 TWIN Air Cleaner Assy.- All NST Except 595 & 4 DI NBP 1 1 -
(With PCV System) Comprising of
005554585R91 2 BODY Cpte. Air Cleaner 1 1 1
005554977R91 ◆
005555890R91 3 PAPER Element 1 1 1
005552723R91 4 SECONDARY Wire Mesh 1 1 1
005555341R1 5 SEALING Ring Air Cleaner 2 2 2
005552127R2 * RING Rubber V Grrove 1 1 1
001231237R91 6 CLAMP Cpte. Air Cleaner 1 1 1
001121205R91 7 PRIMARY Wire Mesh 1 1 1
005554980R91 ◆
001121206R91 8 BOWL Cpte. Air Cleaner 1 1 1
005554583R91 9 BRACKET Clamp Mounting 1 1 1
005554584R1 10 BEADING Rubber - Large 2 2 2
005554592R1 11 BEADING Rubber - Small 2 2 2
000179843 12 BOLT 2 2 2
001082012R2 13 WASHER 2 2 2
005554647R1 15 BOLT Bracket Air Cleaner Mounting 2 - -
001231899R1 15 BOLT Bracket Air Cleaner Mounting - 2 -
12
Air Intake System
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001127933r1 16 WASHER Lock Air Cleaner Mounting 2 2 2
001233893R1 17 WASHER Spring Air Cleaner Mounting 2 2 2
001099980R94 18 PRECLEANER Cpte. Metallic 1 1 1
001233281R91 ◆
001099986R11 19 TOP Cover 1 1 1
001233076R1 20 RUBBER Ring Top 1 1 1
001099988R2 21 DUST Collector 1 1 1
001233077R1 22 RUBBER Ring Bottom 1 1 1
005550403R11 23 BOTTOM Disc 1 1 1
006000329R91 18 PRECLEANER Ctpe.All BP/Sarpanch/Yuvraj & 3DI NBP 1 1 1
(Without PCV System)
006002114B91 18 PRECLEANER Cpte. PAI - 4 DI NBP (With PCV System) 1 - -
006002312A91 18 PRECLEANER Cpte. CONAL - All NST Except 595DI 1 1 - A/186/F08/35
(With PCV System)
008000080B91 18 PRECLEANER Cpte. All NST Except 595DI 1 1 -
(Without PCV System)
006002124B91 18 PRECLEANER Cpte. (BP/BIC Models) (With PCV System) 1 1 1
006000329R91 18 PRECLEANER Cpte. (NBP Models) (Without PCV System) 1 1 -
001121249R92 24 BRACE Cpte. Air Cleaner 1 - -
005550042R92 24 BRACE Cpte. Air Cleaner - 1 1
005552901R1 25 BOLT Brace Mounting 2 2 2
000022273RD 26 WASHER Brace Mounting 2 2 2
005555174R1 27 HOSE Air Intake 1 1 1
006000060B1 28 SPRING Air Intake Hose 1 1 1 A/100/F03/20
005555559R91 29 CLIP Hose (Manifold End) 1 1 1
005555585R91 30 CLIP Hose (Air Cleaner End) 1 1 1
13
Air Intake System - 595 DI Turbo
9
4
1 10
5
2 7
6
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001512 B91 1 AIR CLEANER Dry Type Comprising of 1 - -
006000489 F1 2 COVER 1 - -
006000455 F1 3 PRIMARY Air Filter 1 - -
006000456 F1 4 SAFETY Air Element 1 - -
006000491 F1 5 LATCH Assy. (Cover to Body) 3 - -
006000490 F1 6 DUST Unloader 1 - -
006000492 F1 7 CLIP Dust Unloader 1 - -
‡ * AIR CLEANER Body 1 - -
007600652 B91 8 AIR CLEANER Bracket 1 - -
000061197 M01 9 WING Nut 1 - -
008000080 B91 10 PRECLEANER Cpte. - 595DI Turbo 1 - -
14
Air Intake System - 595 DI Turbo
4
8
10
7
6 12
11
3 5
9
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
007600696 B91 1 BRACKET Precleaner 1 - -
006001591 B1 2 HOSE Precleader 1 - -
007600648 B91 3 BRACKET for Air Cleaner Mounting 1 - -
006000750 B91 4 HOSE Assy. Air Intake Comprising of 1 - -
‡ 5 HOSE Front 1 - -
‡ 6 PIPE Metal 1 - -
‡ 7 HOSE Rear 1 - -
006001231 B1 8 CLIPS 2 - -
006001209 B1 9 CLIP Hose Air Cleaner Dia. 76 mm 1 - -
006001232 B1 10 CLIP Hose Air Cleaner Dia. 57 mm 1 - -
006001144 B1 11 SPRING Hose Front 1 - -
006001145 B1 12 SPRING Hose Rear 1 - -
007601553 B1 * LOCK Plate Air Cleaner Bracket 2 - -
15
Cylinder Head Assembly
15
16 17
23
18 22
19 18
21
20 4
5 6
1
24
9 9
10 10
11 FOR 3 Cyl.
11 28
12 12
13 14
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022126RD * HEAD Cylinder Cpte with Valves 1 - -
for 475DI, 575DI, 575DI Rotary & 595 DI (BS - III)
000022125RD * HEAD Cylinder Cpte with Valves - 4 DI (BS - II) 1 - -
000015517RD * HEAD Cylinder Cpte with Valves - 1 -
for 265DI, 275DI & 275DI TU (BS - III)
000015515RD * HEAD Cylinder Cpte with Valves - 3 DI (BS - II) - 1 -
006009525B91 * HEAD Cylinder Cpte with Valves - 255 DI Yuvraj LS - - - E/99/F09/05 - A/137/F05/31
(BS - II) & (BS - III)
000015510RD * HEAD Cylinder Cpte with Valves - 2 DI Old 225/255 Reg - - 1
(BS - II)Comprising of
000022202E13 * HEAD Cylinder Cpte w/o Valves 1 - -
for 475DI, 575DI, 575DI Rotary & 595 DI (BS - III)
000022040RD * HEAD Cylinder Cpte w/o Valves - 4 DI 1 - -
005556530R91 * HEAD Cylinder Cpte w/o Valves - 1 -
265DI, 275DI & 275DI TU (BS - III)
005556530R91 * HEAD Cylinder Cpte w/o Valves - 275DI LS (BS-II) - 1 -
000015449RD * HEAD Cylinder Cpte w/o Valves - 3 DI - 1 -
000015474RD * HEAD Cylinder Cpte w/o Valves - 2 DI Old 225/255 Reg - - 1
000015496RD * HEAD Cylinder Cpte w/o Valves - 255 Yuvraj - - 1 E/99/F09/05
Comprising of (BS-II & BS-III)
‡ 1 HEAD Cylinder 1 1 1
16
Cylinder Head Assembly
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000172558 2 PLUG Expansion 1-1/4” 6 4 3
000172578 3 PLUG Expansion 1-3/4” 1 1 1
000022265RD 4 GUIDE Valve 8 6 4
005551140R1 4 GUIDE Valve (Fully Finished) Stem 8 6 4
000022087RD 5 RING Valve Seat Intake 4 3 2 E/82/F05/02
006000362R1 ◆
000022086RD 6 RING Valve Seat Exhaust 4 3 2 E/82/F05/02
006000363R1 ◆
005553706R1 7 STUD Injection Nozzle Holder 4 3 2
000022052RD 8 STUD Rocker Shaft End Bracket 2 2 2
005557681R1 9 LOCK Valve Spring Retainer 16 12 8
000022007RD 10 CUP Retainer Valve Spring 8 6 4
005557570R1 11 SPRING Valve 8 6 4
000022008RD 12 WASHER Cup Retainer Valve Spring 8 6 4
005555185R91 * SET Valve Engine(Intake/Exhaust) 4 3 2
Comprising of One Valve Each
005557659R1 13 VALVE Intake - (Shriram) 4 3 2 A/84/F02/32
005557661R1 ◆ VALVE Intake - (EVL)
005557660R1 14 VALVE Exhaust - Shriram) 4 3 2 A/84/F02/32
005557662R1 ◆ VALVE Exhaust - (EVL)
006001620B1 14 VALVE Exhaust 595DI Turbo 4 - -
005550349R91 15 SEAL Valve Stem 8 6 4
005554989R1 16 BOLT Cylinder Head Long 1 1 1
005554988R1 17 BOLT Cylinder Head Short 15 12 8
001082185R2 18 WASHER Cylinder Head Bolt 16 13 9
005551425R2 19 SENSOR Unit Water Temperature 1 1 1
005551426R2 ◆
005550766R2 20 WASHER Temp Gauge Insert 1 1 1
000022171RD 21 CLAMP Nozzle Holder 4 3 2
000022056RD 22 WASHER Conical Nozzle Holder 4 3 2
000022055RD 23 NUT Nozzle Holder Clamp 4 3 2
000022039RD 24 GASKET Cylinder Head 1 - -
005554163R1 24 GASKET Cylinder Head - 1 -
005551066R1 24 GASKET Cylinder Head - - 1
000022289RD * PLUG Water Jet 4 3 2
17
Valve Train
16
21 15
13
25 18
20 19
21 12
17
11
24 23 8
14 22
15 17
10
7
4 5
23
6
26 25
27 27
2 3
28 28
1 29 29
31 32
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
003064085R3 1 GEAR Camshaft 1 1 1
000026058D 2 SCREW Camshaft Thrust Plate 2 2 2
001082012R2 3 WASHER Spring Thrust Plate 2 2 2
006000372R1 4 PLATE Camshaft Thrust 1 1 1 A/101/F03/21
000218217 5 KEY Woodruff Camshaft Gear 1 1 1
000022104RD 6 CAMSHAFT ( All 4 DI) 1 - -
005555078R2 6 CAMSHAFT (All 3 DI Except 275 Long Stroke) - 1 -
005557320R1 6 CAMSHAFT ( 275 DI Long Stroke) - 1 -
005557310R1 6 CAMSHAFT ( 255 Yuvraj) - - 1
000015485RD 6 CAMSHAFT (225/255 DI U/S) (2 DI) - - 1
000022019RD 7 TAPPET Valve 8 6 4
000022020RD 8 ROD Push Valve All Except 475 DI, 265 DI / 255DI 8 6 4
LS Yuvraj (Used for 475 BS - III & 265 BS - III)
005550190R1 8 ROD Valve Push Short Stroke - 475 DI / 365 DI 8 6 -
006001225B91 9 ROCKER Arm & Valve Lever Shaft Assly (Casting) 1 - - A/137/F05/31
005553392R91 9 ROCKER Arm & Valve Lever Shaft Assly (Bush Type)-Forging 1 - -
006001224B91 9 ROCKER Arm & Valve Lever Shaft Assly (Casting) - 1 - A/137/F05/31
005553503R91 9 ROCKER Arm & Valve Lever Shaft Assly - 3 DI - 1 -
006001510R91 9 ROCKER Arm & Valve Lever Shaft Assly (Casting) - - 1 A/137/F05/31
005558617R91 9 ROCKER Arm & Valve Lever Shaft Assly - 2 DI - - 1
Comprising of
18
Valve Train
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022034RD 10 CIRCLIP Retainer Valve Lever Shaft 2 2 2
000022033RD 11 WASHER Spring Valve Lever Shaft 6 4 2
003108732R1 12 SCREW Adjusting Rocker Arm 8 6 4
000133093R1 13 NUT Rocker Arm Adjusting Screw 8 6 4
006001226B1 14 ARM Rocker (Casting) 8 6 4 A/137/F05/31
005553394R91 14 ARM Rocker Cpte with Bush Comprising of 8 6 4
005553393R1 15 ARM Rocker 8 6 4
005557842R1 16 BUSH Rocker Arm with Oil Retention Slot 8 6 4
000022011RD 17 BRACKET Valve Lever Shaft-Front/Rear 2 2 2
000022055RD 18 NUT 2 2 2
000022079RD 19 WASHER Spring M10 2 2 1
005554816R91 20 SHAFT Valve Lever With Plug 1 - -
005553574R2 20 SHAFT Valve Lever With Plug (Casting) 1 - - A/137/F05/31
005554833R91 20 SHAFT Valve Lever With Plug - 1 -
005553391R2 20 SHAFT Valve Lever With Plug (Casting) - 1 - A/137/F05/31
005554834R91 20 SHAFT Valve Lever With Plug - - 1
005553575R2 20 SHAFT Valve Lever With Plug (Casting) - - 1 A/137/F05/31
000172528 21 PLUG Expansion 2 2 1
000022035RD 22 SPRING Valve Lever Shaft 2 1 1
000022036RD 23 SPACER Valve Lever Shaft 2 1 1
000022010RD 24 BRACKET Valve Lever Shaft-Center W/ Pin 1 1 1
000265923R1 25 PIN Spring 1 1 1
005557681R1 26 LOCK Valve Spring (Multrigroove) 16 12 8
005557631R1 27 CUP Retainer Valve Spring (Upper) 8 6 4
005557570R1 28 SPRING Valve 8 6 4
000022008RD 29 WASHER Cup Retainer Valve Spring 8 6 4
006001620B1 32 VALVE Exhaust - 595 DI Turbo 4 - -
005555185R91 30 SET Valve Engine (Intake / Exhaust) Comprising of A/R A/R A/R
005557661R1 31 VALVE Intake, Multrigroove Valve (Rane) 4 3 2
005557659R1 ◆ VALVE Intake, Multrigroove Valve (Shriram) 4 3 2
005557662R1 32 VALVE Exhaust , Multrigroove Valve (Rane) 4 3 2
005557660R1 ◆ VALVE Exhaust, Multrigroove Valve (Shriram) 4 3 2
19
Crankcase Front Cover
3
9
10
7
13
3 13 15
11
12
2
5
4
1
3 6
21
8 3 22
16 20
18 19 17
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006003387A1 1 COVER Injection Pump Gear-595DI Turbo Bigger Opening 1 - - A/137/F05/31
006001895B11 1 COVER Injection Pump Gear-595DI Turbo Smaller Opening 1 - - A/100/F03/20
005555948R1 1 COVER Injection Pump Gear - Bigger Opening 1 1 1 A/134/F05/23
006000256R1 1 COVER Injection Pump Gear - Smaller Opening 1 1 1 A/100/F03/20
005555361R1 2 BOLT (V Grade) 4 4 4
001082011R2 3 WASHER 4 4 4
005554390R1 4 GASKET F.I.P Gear Cover (For 005555948R1Cover) 1 1 1 A/134/F05/23
006000370R1 4 GASKET F.I.P Gear Cover (For 006000256R1Cover) 1 1 1 A/100/F03/20
006003386A1 5 COVER Front Crankcase-595DI Turbo Bigger Opening A/137/F05/31
005554388R1 5 COVER Front Crankcase - Bigger Opening 1 1 1 A/134/F05/23
006002344B1 5 COVER Front Crankcase-595 Turbo-Smaller Opening
006001260R1 5 COVER Front Crankcase - Smaller Opening 1 1 1 A/100/F03/20
006002829A1 6 (OIL Seal Crankcase Cover front-Fenner-PTFE 1 1 1
005556721R91 ◆ -CR Seal
005555358R1 7 BOLT 4 4 4
000706732R1 8 BOLT 4 4 4
005555359R1 9 BOLT (V Grade) 6 6 6
000102634 10 NUT 4 4 4
000181434 11 BOLT Shaft Idler Gear Mounting 1 1 1
000703853R41 12 SHAFT Cpte. Idler Gear with roll pin 1 1 1
Comprising of
20
Crankcase Front Cover
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000703853R4 13 SHAFT Idler Gear 1 1 1
001232850R1 14 PIN Roll 1 1 1
006001353B91 15 GEAR Idler - 595DI Turbo 1 - -
000703852R1 15 GEAR Idler 1 1 1
005555211R1 16 GASKET Crankcase Front Cover 1 1 1
000022088RD 17 PLATE Front Crankcase 1 1 1
000179816 18 BOLT Front Plate Mounting 1 1 1
000703636R1 19 WASHER Tap Front Plate Mounting 1 1 1
003047230R1 20 SCREW Crancase Front Plate 1 1 1
005555212R1 21 GASKET Crankcase Front Plate 1 1 1
000703851R1 22 GASKET Hydraulic Pump Opening Cover 1 1 1
000015735RD * COVER Crankcase Top Plate - - 1
000015738RD * GASKET Crankcase Cover Top - - 1
005555361R1 * BOLT Front Plate Mounting 1 1 1
000179795 * BOLT Front Plate 1 1 1
001082010R2 * WASHER Spring Lock 1 1 1
001082011R1 * WASHER Spring Lock 14 14 14
001121799R1 * WASHER Plain 1 1 1
000708114R3 * CABLE Clip 1 1 1
008000068B1 * PANEL Heat Shield - 3DI NST/4DI NST 1 1 -
21
Crankcase with Oil Pan
32 19 20 21 22 23
31
18 8
12
11
10 24
14
13
16
1 15
17
6
7
9 3
25
5 2
4
26
28
27 29
30
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001594B91 * CRANKCASE Cpte. -595DI Turbo (BS-II & BS-III) 1 - -
005552979R91 * CRANKCASE Cpte. - 475 BSIII & 575/585 DI (BS-II & BS-III) 1 - -
005553973R11 * CRANKCASE Cpte. - 365DI (BS-II) - 1 -
005553061R11 * CRANKCASE Cpte. - (475DI) (BS-II) 1 - -
005552981R91 * CRANKCASE Cpte. (B 275DI TU & B 275DI/365) - 1 -
006005972B91 * CRANKCASE Cpte. (275DI / 265DI)- BS III - 1 - A/206/F09/45
005552983R91 * CRANKCASE Cpte. (265DI) (BS-II) - 1 -
005557843R91 * CRANKCASE Cpte. (255DI Yuvraj) (BS-II & BS-III) - - 1
005552985R91 * CRANKCASE Cpte. (225/255 Up speed) (BS-II) - - 1
‡ 1 CRANKCASE Casting Deck 1 - -
‡ 2 CAP Bearing Crankshaft Front 4 3 -
‡ 3 CAP Bearing Crankshaft Rear 1 1 -
003061211R1 4 BOLT Main Bearing Cap 10 8 -
003061325R1 5 WASHER Main Bearing Cap Bolt 10 8 -
000022174RD 6 BUSH Camshaft Front KOEL 1 1 -
005551153R1 ◆ BUSH Camshaft Centre Menon - - -
005554460R1 ◆ BUSH Camshaft Centre Bimetal - - -
000022018RD 7 BUSH Camshaft Centre KOEL 1 1 1
005554461R1 ◆ BUSH Camshaft Centre Menon - - -
005551152R1 ◆ BUSH Camshaft Centre Bimetal - - -
001231247R1 8 BUSH Camshaft Rear KOEL 1 1 1
22
Crankcase with Oil Pan
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554462R1 ◆ BUSH Camshaft Rear Menon
000703829R1 ◆ BUSH Camshaft Rear
000141244 9 PIN Dowel Crankcase Front 2 2 2
000703832R1 10 STUD Water Pump Mounting 4 4 4
005557815R91 11 TUBE Dipstick & Adaptor 9.4 Ltr. sump 1
006001697R92 11 TUBE Dipstick & Adaptor 1 1 E/78/F05/02-A/167/F07/27
005557836R91 11 TUBE Dipstick & Adaptor Consists of 1 1 1
006005662B1 * DIPSTICK MDI Engine Lub Oil (Except 595DI) 1 1 - A/167/F07/27
005557704R1 * TUBE Dipstick 1 1 1
005556131R1 ◆ TUBE Dipstick 1 1 1
005557705R1 * ADAPTOR 1 1 1
000141223 12 PIN Dowel Rear Oil Seal Retainer 2 2 2
005551963R1 13 PIN Dowel Crankcase Rear 2 2 2
000103883 14 PLUG Headless Pipe Slotted 3 3 3
000020988R1 15 PLUG Water Drain 1 1 1
005550224R1 16 STUD Starter Motor Mounting 1 1 1
000444691 17 PLUG Headless Pipe Slotted 2 2 2
000103884 ◆
006001697R91 18 OIL Level Gauge Assy - 3DI 5.4 Ltr. Sump - 1 - E/78/F05/02
005557815R91 18 OIL Level Gauge Assy - 595DI Turbo 9.5 Ltr. Sump 1 - -
005557619R91 18 OIL Level Gauge Assy - 7.7 Ltr. Sump 1 1 -
005558401R91 18 OIL Level Gauge Assy - 5.4 Ltr. Sump 1 1 -
005557702R92 18 OIL Level Gauge Assy - 255 Yuvraj 4.5 Ltr. A/167/F07/27
Comprising of
006005661B1 * DIPSTICK MDI Engine Lub Oil - - 1 A/167/F07/27
005557703R1 * O’ RING For Dipstick (Except 595 DI) 1 1 1 A/167/F07/27
005550183R1 19 PIN Dowel Cylinder Head Mounting 2 2 2
0000172578 20 PLUG Expansion Crankcase Rear 1 1 1
000708907R1 21 GASKET Retainer Rear Oil Seal 1 1 1
001231551R11 * RETAINER Crankshaft Rear Oil Seal Comprising of 1 1 1
001231551R1 22 RETAINER 1 1 1
006002830A1 23 SEAL Oil Crankshaft Rear PTFE ( Fenner ) 1 1 1
006001625R91 ◆ SEAL Oil Crankshaft Rear CR Seals
000706732R1 24 BOLT Retainer Mounting 7 7 7
005557831R1 25 GASKET Crankcase Oil pan 1 - - A/84/F02/32
005557832R1 25 GASKET Crankcase Oil pan - 1 - E/56/F02/05
000015498RD 25 GASKET Crankcase Oil pan 2DI model - - 1
005557814R91 26 PAN Oil Crancase Cpte. - 7.7 Ltr. 1 - - E/82/F05/02
005555343R11 ◆
005555342R2 26 PAN Oil Crancase Cpte. - 5.4 Ltr. - 1 - E/78/F04/03
000015769RD 26 PAN Oil Crancase Cpte. - 2DI - - 1
005558051R91 26 PAN Oil Crancase Cpte. - 9.5 Ltr. 1 - -
005555361R1 27 BOLT Crancase Oil Pan Mounting (V Grade) 14 12 8
001082011R2 28 WASHER Spring Crankcase Oil Pan 14 12 8
23
Crankcase with Oil Pan
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001081618R1 29 GASKET Oil Pan Drain Plug 1 1 1
001099900R2 30 PLUG Drain Magnetic 1 1 1 A/117/F04/21
00022208RD 31 ADAPTOR Lube Oil Pipe 1 1 1
005550174R1 32 T JOINT Oil Pressure & F.I.P - All 3DI BS - III Model 1 1 - DELETED
& 4DI Model (Not Required For New Type of Self
Lubricating F.I.P)
006003180B92 33 PIPE Crankcase to FIP (BS-III) 1 1 1
24
Turbo System - 595 DI Turbo
20
19 21
17 3
7
16
15
6
11
12 2 7
18
8
10
9
13
4
14
24
23
25
22
21
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006000316B91 1 TURBOCHARGER Assembly (Tata Holset) 1 - -
006000317B1 2 GASKET Metal - Exhaust Manifold & Turbo Charger 1 - -
000020306E05 3 BOLT Flanged 4 - -
006000313B1 4 MANIFOLD Exhaust 1 - -
006000318B1 5 GASKET Exhaust Manifold & Cylinder Head 2 - -
006000314B1 6 HOSE Turbo Charger To Air Intake Pipe 1 - -
006001210B1 7 CLIP Hose Turbo Charger To Pipe Dia 46 mm 2 - -
006000741B11 8 PIPE Air Intake Manifold Turbo Charger 1 - -
006001347B1 9 RUBBER Pad 1 - -
006001165B1 10 CLAMP Turbo Charger Pipe 1 - -
000179800 * BOLT 1 - -
001082011R2 * SPECIAL Lock Lever 1 - -
000120375 * NUT 1 - -
000020307E05 11 BOLT 2 - -
006001232B1 12 CLIP Hose, Dia 57 mm 1 - -
006000747B1 13 HOSE Pipe To Intake Manifold 1 - -
006001209B1 14 CLIP Hose Air Intake Dia 74 mm 1 - -
006000745B1 15 BRACKET Support Stub Pipe 1 - -
006000315B1 16 STUB Pipe Exhaust Turbo Charger Outlet 1 - -
006000319B1 17 GASKET Metal - Exhaust Pipe & Turbo Charger 1 - -
000020309E05 18 BOLT Flanged 3 - -
25
Turbo System - 595 DI Turbo
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006000320B91 19 PIPE Cpte Lub. Oil Inlet (Tata Holset) 1 - -
006001299B1 20 BOLT Banjo (Turbo End) 1 - -
001081724R2 21 WASHER Copper 4 - -
001081723R1 22 BOLT Banjo (Crankcase End) 1 - -
006000321B91 23 HOSE Cpte Lube Oil Outlet 1 - -
005552904R1 24 ADAPTOR Reservoir Suction Port 1 - -
660666570H1 24 BANJO Bolt 1 - -
005552905R1 25 WASHER Copper 2 - -
006000744B1 * GASKET, Lube Oil Outlet 1 - -
006001306E05 * BOLT Flanged Hexagainal Head 2 - -
005550174R1 * TEE Joint Oil Pressure & FIP 1 - -
000179817 * BOLT 1 - -
000022079RD * WASHER Plain 1 - -
005555988R1 * WASHER Spring Lock 1 - -
007700169B1 * METER Service 1 - -
000022208RD * ADAPTOR Lub Oil Inlet Hose 1 - -
001081723R1 * BOLT Banjo (Crankcase End) 1 - -
001081724R2 * WASHER Copper 2 - -
006001164B1 * U-BOLT 1 - -
006001146B11 * BRACKET Support Pipe Air Intake 1 - -
26
Crankshaft Assembly
6
7
8
4
6
3
1 2
13a
10a 12
12
13b
10b
11
17
9
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006000260B1 1* BOLT Crankshaft pulley - 255 LS YUVRAJ / 275 DI 1 1 1 A/115/F04/17
TU & LS / 585 DI
000022073RD 1 NUT Crankshaft 1 1 1
006000259B1 * SPACER Crankshaft 255/275 DI TU/585 DI 1 1 1 A/115/F04/17
000022075RD 2 WASHER Crankshaft Nut 1 1 1
006004821B1 3 PULLEY Fan Drive - Smaller Dia Pulley 1 - - E/79/F04/10
(For 475 DI & 575 Rotary BS - III) H/03/F07/36
005554719R91 3 PULLEY Fan Drive - All 4 DI Except 475 DI 1 - -
006003752B1 3 MAIN Drive Pulley - 275 (BS - III) Small - 1 1
006003266A1 3 PULLEY Fan Drive (Cast Iron)
- 265 DI (BS - II) & 265 (BS - III), 275 DI TU (BS - II) - 1 - A/134/F05/23
006000172R91 ◆ PULLEY Fan Drive Sheet Metal 3 DI - 1 -
005555053R1 3 PULLEY Fan Drive - 255 DI LS Yuvraj - - 1
000703865R1 4 PINION Crankshaft 1 1 1
005554061R11 5 CRANKSHAFT Cpte. (585/595 DI) W/Pilot BEARING 1 - - A/206/F09/45
000022121RD 5 CRANKSHAFT Cpte. (575 DI) with Pilot Bearing BSII 1 - - A/206/F09/45
(Same used for 575 DI & 475 DI BS - III)
005553039R11 5 CRANKSHAFT Cpte. (475 DI) with Pilot Bearing - BSII 1 - - A/206/F09/45
005553972R11 5 CRANKSHAFT 365 DI with Dowel/ Pilot Bearing - 1 -
000021441E07 5 CRANKSHAFT 275DI TU with Pilot Bearing - 1 -
005550199R91 5 CRANKSHAFT 265DI with Bearing/Dowel Pin/Woodruf Key - 1 -
27
Crankshaft Assembly
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005557790R91 5 CRANKSHAFT 255DI Yuvraj with Bearing/Dowel Pin/Woodruf Key - - 1
000015601RD 5 CRANKSHAFT 225DI with Bearing/Dowel Pin/ Woodruf Key - - 1
005557049R11 5 CRANKSHAFT Cpte. (585 & 595 DI) Without Bearing 1 - -
005557050R11 5 CRANKSHAFT Cpte. (575 DI) Without Bearing & 475 BS-III 1 - -
005557051R11 5 CRANKSHAFT Cpte. (475 DI) without Bearing 1 - -
005557052R11 5 CRANKSHAFT 365 DI Without Bearing - 1 -
006000038R11 5 CRANKSHAFT 275DI LS Without Bearing - 1 -
005557054R11 5 CRANKSHAFT 275DI TU Without Bearing - 1 -
005557053R11 5 CRANKSHAFT Cpte. (275 DI Reg ) Without Bearing & 265 DI BS-III - 1 -
005550294R91 5 CRANKSHAFT Cpte. (B 275 IDI Engine ) 1 - -
005557788R11 5 CRANKSHAFT 255DI LS (Yuvraj) Without Bearing - - 1
000024550D 6 PIN Dowel 2 2 2
001082183R91 7 BEARING Clutch Pilot 1 1 1
0000218211 8 KEY Woodruff 2 2 2
006003690H91 9 FLYWHEEL Assy. - 575DI Rotary (BS - III)
/ 475 DI / 595 DI Non CRPTO (BS - III) 1 - -
005556539R91 9 FLYWHEEL Assy. - 275DI LS (BS - II) - 1 -
006003694H91 9 FLYWHEEL Assy. - 595DI Turbo Non CRPTO (BS - II) 1 - -
006003696H91 9 FLYWHEEL Assy. - 595DI Turbo RCRPTO (BS - III) 1 - -
006002147B91 9 FLYWHEEL Assy. - 595DI Turbo - RCRPTO (BS - II) 1 - -
006001230B11 9 FLYWHEEL Assy. - 595DI Turbo - Non CRPTO (BS - II) 1 - -
006000331R11 9 FLYWHEEL Assy. - 585DI (BS - II) 1 - - A/104/F03/33
006003690H91 9 FLYWHEEL Assy. (Non CRPTO) (BS - III) All 475 / 575 1 - -
006003692H91 9 FLYWHEEL Assy. - (CRPTO) (BS - III) All 475/575/575 DI Rotary 1 - -
006000330R11 9 FLYWHEEL Assy. - 575DI (BS - II) 1 - - A/104/F03/33
006000174R11 9 FLYWHEEL Assy. - 475 DI (BS - II) 1 - - A/104/F03/33
006003699H91 9 FLYWHEEL Assy. (BS - III) for 265 DI / 275 DI Reg. Except 275 TU - 1 -
006000738R11 9 FLYWHEEL Assy. - 265/365 (BS - II) - 1 - A/93/F03/05
006003825B91 9 FLYWHEEL Assy. - 275 TU (BS - III) - 1 -
006000733R11 9 FLYWHEEL Assy. - 275 TU (BS - II) - 1 - A/93/F03/05
006000735R11 9 FLYWHEEL Assy. - 275 Reg (BS - II) - 1 - A/93/F03/05
005556589R91 9 FLYWHEEL Assy. - 275 DI LS (BS-II) - 1 -
006008020B91 9 FLYWHEEL Assy. - 255 Yuvraj - - - E/99/F09/05
000015783RD 9 FLYWHEEL Assy. - 225DI (BS-II) - - 1 E/78/F04/03
000704436R1 10 GEAR Ring Flywheel 1 1 1
000709517R1 11 BOLT Flywheel Mounting 6 6 6
005553997R91 12 SET Bearing Crankshaft Main STD -KOEL - 4 DI 1 - -
000022122RD ◆ SET Bearing Crankshaft Main STD - 4 DI - (Bimetal) 1 - -
005554017R91 12 SET Bearing Crankshaft Main STD -KOEL - 3 DI - 1 -
000015531RD ◆ SET Bearing Crankshaft Main STD - 3 DI - (Bimetal)
005554025R91 12 SET Bearing Crankshaft Main STD -KOEL - 2 DI - - 1
000015553RD ◆ SET Bearing Crankshaft Main STD - 2 DI - (Bimetal)
005553999R91 12 SET Bearing Crankshaft Main 0.25mm-4 DI - KOEL 1 - -
000022144RD ◆ SET Bearing Crankshaft 0.25mm 4 DI - (Bimetal)
28
Crankshaft Assembly
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005554019R91 12 SET Bearing Crankshaft Main 0.25mm - 3 DI - KOEL - 1 -
000015524RD ◆ SET Bearing Crankshaft 0.25mm - 3 DI - (Bimetal) - 1 -
005554027R91 12 SET Bearing Crankshaft Main 0.25mm - 2 DI - KOEL - - 1
000015918RD ◆ SET Bearing Crankshaft 0.25mm - 2 DI - (Bimetal) - - 1
000022149RD 12 SET Bearing Crankshaft 0.375mm - 4 DI - (Bimetal) 1 - -
000015529RD 12 SET Bearing Crankshaft 0.375mm - 3 DI - (Bimetal) - 1 -
000015919RD 12 SET Bearing Crankshaft 0.375mm - 2 DI - (Bimetal) - - 1
005554001R91 12 SET Bearing Crankshaft Main 0.5mm - 4 DI - KOEL 1 - -
000022145RD ◆ SET Bearing Crankshaft 0.5mm - 4 DI - (Bimetal) 1 - -
005554021R91 12 SET Bearing Crankshaft Main 0.5mm - 3 DI - KOEL - 1 -
000015525RD ◆ SET Bearing Crankshaft 0.5mm - 3 DI - (Bimetal) - 1 -
005554029R91 12 SET Bearing Crankshaft 0.5mm - 2CYLINDER - KOEL - - 1
000015920RD ◆ SET Bearing Crankshaft 0.5mm - 2 DI - (Bimetal) - - 1
005554003R91 12 SET Bearing Crankshaft Main 0.76mm - 4CYLINDER - KOEL 1 - -
000022150RD ◆ SET Bearing Crankshaft 0.76mm - 4 DI - (Bimetal) 1 - -
005554023R91 12 SET Bearing Crankshaft Main 0.76mm - 3CYLINDER - KOEL - 1 -
000015530RD ◆ SET Bearing Crankshaft 0.76mm - 3 DI - (Bimetal) - 1 -
000015921RD 12 SET Bearing Crankshaft 0.76mm - 2 DI - (Bimetal) - - 1
29
Sleeve Piston & Connecting Rod Assembly
4 5 6
1 6
9 7
2 14
12
10
3
16 16
11
17
13
15
15
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006003231A1 1 SLEEVE Cylinder (Chrome Plating) 4 3 2
005555531R1 1 SLEEVE Cylinder (Plato Honing) 4 3 2
005557311R1 1 SLEEVE Cylinder 255 YUVRAJ / 275DI LS - 3 2
005553024R1 2 ‘O’ RING Sleeve Cylinder (Upper) 4 3 2
Silicon Orange Colour Water
001231297R2 3 ‘O’ RING Sleeve Cylinder (Lower) Nitrile Black Colour Oil 4 3 2
005554095R91 4 PISTON with Pin - IPL (BS - III) 4 3 -
005554096R91 ◆ PISTON with Pin - ESCORT (BS - III) 4 3 -
006006038B1 ◆ PISTON with Pin - Shriram (BS - III) 4 3 -
005554074R91 4 PISTON with Pin (IPL) (BS-II)
005554075R91 ◆ PISTON with Pin (Escort) (BS-II) 4 3 2
005555720R91 ◆ PISTON with Pin (Menon) (BS-II)
005557312R1 4 PISTON 255 Yuvraj / 275DI LS - 3 2
005557784R91 4 PISTON with Pin 275 LS & 255 Yuvraj (BS-II) - 3 2
005551054R2 5 PISTON Pin (IPL) 4 3 2 A/195/F09/07
005550812R1 ◆ PISTON Pin (Escort) 4 3 2
005551879R2 ◆ PISTON Pin (Menon) 4 3 2
005555844R1 6 CIRCLIP Piston Pin 8 6 4
005558103R91 7 SET Piston Ring - Goetz for Single Piston 4 3 2 E/57/F02/6
005551030R91 ◆ Comprising of
‡ 8 RING Piston Compression (Top) Indigenous 1 1 1
30
Sleeve Piston & Connecting Rod Assembly
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
‡ 9 RING Piston Compression (Bottom) Indigenous 1 1 1
‡ 10 RING Piston Oil Control 1 1 1
006003681B91 7 SET Piston Ring - Goetz (Local) Comprising of 4 3 2 A/137/F05/31
‡ 8 RING Piston Compression (Top) Indigenous
‡ 9 RING Piston Compression (Bottom) Indigenous
‡ 10 RING Piston Oil Control
005554064R92 11 ROD Connecting Cpte.(585 DI, B 275DI TU) 4 3 -
006005115H91 11 ROD Connecting Cpte.255 Yuvraj & 275 DI LS - 3 2 A/167/F07/27
Comprising of A/170/F07/38
006005116H1 12 ROD Connecting A/167/F07/27-A/170/F07/38
006005117H1 13 CAP Connecting Rod A/167/F07/27-A/170/F07/38
005555263R1 14 BUSH Connecting Rod
005557315R1 14 BUSH Connecting Rod - 255 Yuvraj & 275 DI LS - 3 2
005557567R1 u (BIMETAL)
005555719R1 15 BOLT Connecting Rod
005557316R1 15 BOLT Connecting Rod - 255 Yuvraj / 275 DI LS - 6 4
005554069R1 16 NUT Connecting Rod
005557317R1 16 NUT Connecting Rod - 255 Yuvraj / 275 DI LS - 6 4
005554067R1 17 BEARING Connecting Rod Cpte. 255 8 6 4
Yuvraj / 275 DI LS
006001873A91 11 ROD Connecting Cpte All Except 275 DI TU/585 DI/255 DI 4 3 2 E/80/F04/14
Comprising of
‡ 12 ROD Connecting 4 3 2
‡ 13 CAP Connecting Rod 4 3 2
005555263R1 14 BUSH Connecting Rod 4 3 2
006001302R1 15 BOLT Connecting Rod 8 6 4 E/80/F04/14
005550750R1 17 BEARING Connecting Rod 8 6 4
005556878R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.) 4 3 2
( With IPL Piston) Comprising of
Ref No.4, 1, 2, 3, 6 & Ring Set
005556880R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.) 4 3 2
(With Mahle Piston) Comprising of
Ref No.4, 1, 2, 3, 6 & Ring Set
005556881R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.) 4 3 2
Comprising of Ref No.4, 1, 2, 3, 6 & Ring Set
006004836B91 * ENGINE Repair Kit (Chrome Plated Cylinder) 4 DI 1 - -
006004837B91 * ENGINE Repair Kit (Chrome Plated Cylinder) 3 DI - 1 -
31
Lubrication System (Oil Pump)
2
3
4
6
23
8 24 5
10 9
11 16 17 18 19
12 21
22
15
14 13 20
1
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001127750R93 1 PUMP Lube Oil Cpte. 1 1 1
Comprising of
003042479R1 2 COUPLING Hourmeter Drive 1 1 -
000932204R1 3 PIN Roll 2 2 2
000704107R3 4 PINION Oil Pump Drive 1 1 1
001121038R1 5 BODY Oil Pump 1 1 1
000103905 6 KEY Woodruff 1 1 1
‡ 7 ROTOR & SHAFT Assy. 1 1 1
Comprising of
‡ 8 SHAFT Oil Pump 1 1 1
001121042R1 9 ROTOR Inner Pump 1 1 1
‡ 10 PIN Groove 1 1 1
001121044R1 11 ROTOR Outer 1 1 1
001082043R1 12 COVER Oil Pump 1 1 1
001121261R2 ◆
000179797R1 14 BOLT Cover To Body 2 2 2
‡ 15 WASHER Spring Cover To Body 4 4 4
001121039R1 16 PLUNGER Relief Valve 1 1 1
001082037R1 17 SPRING Relief Valve 1 1 1
001127778R1 18 GASKET Retainer Spring 1 1 1
‡ 19 RETAINER Spring 1 1 1
32
Lubrication System (Oil Pump)
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000015916RD 20 SCREEN Oil Pump - 4 DI - 7.6 Ltr. & 3 DI - 5.4 Ltr. 1 1 1 E/82/F05/02 &
Small Sump E/78/F04/03
005557816R91 20 SCREEN Oil Pump - 4 DI - 9.4 Ltr. & 3 DI 7.6 Ltr. 1 1 -
Big Sump
000179791 21 BOLT Screen To Cover 2 2 2
00017403R1 22 WASHER Spring 2 2 2
001082010R2 ◆
000179840 23 BOLT Oil Pump Mounting 1 1 1 A/169/F07/37
001082010R2 24 WASHER Spring Lock 1 1 1
33
Lubrication System - 595 DI Turbo
2 8
S 7 S
7 11
1
12
S
24
23
24
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001527B91 1 PUMP Lube Oil Cpte. Comprising of 1 - -
006001537B1 2 COUPLING Hour Meter drive 1 - -
006001539B1 3 PIN Roll 2 - -
006001536B1 4 PINION Oil Pump Drive 1 - -
006001528B1 5 BODY Oil Pump 1 - -
006001538B1 6 KEY Woodruff 1 - -
‡ 7 ROTOR & Shaft Assy. Comprising of 1 - -
‡ 8 SHAFT Oil Pump 1 - -
006001540B1 9 ROTOR Inner Pump 1 - -
‡ 10 PIN Groove 1 - -
006001541B1 11 ROTOR Outer 1 - -
006001529B1 12 COVER Oil Pump 1 - -
000179797 14 BOLT Cover to Body 2 - -
‡ 15 WASHER Spring Cover To Body 4 - -
006001533B1 16 PLUNGER Relief Valve 1 - -
006001532B1 17 SPRING Relief Valve 1 - -
006001534B1 18 WASHER Copper Asbestos 1
‡ 19 RETAINER Spring 1 - -
000015916RD 20 SCREEN Oil Pump 1 - -
000179791 21 BOLT Screen to Cover 2 - -
000017403R1 22 WASHER Spring 1/4” Lock 2 - -
34
Lubrication System - 595 DI Turbo
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000179840 23 BOLT Oil Pump Mounting 1 - -
001082010R2 24 WASHER Spring Lock 1 - -
35
Lub. Oil Filter Assembly
Fig. - 1 Fig. - 2
7 6 4
27
24
2
26 26
23 28
25 22
30
26
21 25
26
30
20 29
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005556868R91 1 FILTER Assy Spin on W/ Adaptor (Dispensable Type) 1 1 -
Comprising of Modified
005557147R91 2 FILTER Assy. Spin-On (Pre Run) 1 1 -
005556869R91 3 ADAPTOR for Filter Spin on 1 1 -
001081753R1 4 GASKET Lube Oil Filter 1 1 1
000179840 5 BOLT 2 2 2
001082012R2 6 WASHER Spring Lock 2 2 2
005554373R91 * W/NUT Arrangement 1 - -
005552820R91 6a FILTER Lube Oil Cpte. - Kisan Old - 1 1
005550140R91 6a FILTER Lube Oil Cpte. - Premier Old - 1 1
Comprising of
‡ 7 NUT - 1 1
‡ * BOLT - 1 1
000131016 8 WASHER Plain - 1 1
005552818R1 9 WASHER Rubber - 1 1
‡ 10 NUT Valve - 1 1
‡ 11 WASHER Rubber - 1 1
‡ 12 SPRING - 1 1
‡ 13 SPHERE - 1 1
005550822R1 14 HEAD Filter - 1 1
005552826R1 15 SEAL Rubber - 1 1
36
Lub. Oil Filter Assembly
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005553593R91 16 ELEMENT Filter - 1 1
001231197R91 u
‡ 17 CIRCLIP - 1 1
‡ 18 BOWL Assy. - 1 1
‡ 19 GROMMET - 1 1
‡ * CAP Washer - 1 1
‡ * WASHER Seal - 1 1
‡ * WASHER MS - 1 1
‡ * SPRING - 1 1
001231197R91 16 ELOFIC Oil Filter Element - Old 1 1 1
37
Cooling System
23
24
7
13
2 1
5
15
8 19 22
2 15
20 16
9
10
11 21
12 3 17
4
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005555509R1 1 HOSE Pipe Radiator Inlet-EPDM 1 1 - H/01/F07/09 - A/206/F09/45
005556143R2 1 HOSE Pipe Radiator Inlet-EPDM - - 1
005556103R91 2 CLIP Radiator Hose 4 4 4
005555177R1 3 HOSE Pipe Radiator Outlet- EPDM 1 1 1 E/79/F04/10
005552717R1 ◆
006001725A1 3 HOSE Pipe Radiator Outlet- EPDM (High Discharge) 1 - - H/01/F07/09 - A/206/F09/45
006003577B91 4 RADIATOR Aluminium Cpte. W/Recovery Bottle & Cow 1 - - A/198/F09/19
All 4DI NST, 575 BP/NBP/NST & 585 Sarpanch (Central Mounting)/275 TU BS-III)
006005541B91 4 RADIATOR Aluminium Cpte. 475DI & 575DI BP & NST 1 - - A/207/F09/50
006002442A91 4 ALUMINIUM RADIATOR Cpte. W/ Recovery Bottle & Cowl 1 - -
006009759B91 ◆ 475 BP / NBP (Offset Mounting) A/206/F09/45
006003359B91 4 RADIATOR Aluminium Cpte. W/Recovery Bottle & Cowl 595DI Turbo 1 - -
006004653B91 4 ALUMINIUM RADIATOR Cpte. 575DI Rotary & 275 DI TU 1 - -
(BS - III) W/ Recovery Bottle & Cowl
006002441A91 4 ALUMINIUM RADIATOR Cpte. 265 DI / 275 DI Reg. - 1 -
W/ Recovery Bottle & Cowl ALL 3 DI
006005540B91 ◆ RADIATOR Aluminium Cpte. W/Recovery Bottle & Cowl 1 1 - A/210/F10/03
265DI, 275DI & only 575DI Bhoomiputra Models
006002554A91 4 ALUMINIUM RADIATOR Cpte. with Recovery Bottle & Cowl - - 1
255 LS Yuvraj Consists of
006005340B91 4 RADIATOR Copper Cpte. W/Recovery Bottle & Cowl 475 & 575DI NST 1 - - H/01/F07/09
38
Cooling System
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006001118R91 5 CAP Radiator - Aluminium Radiator 1 1 1 E/81/F04/40
005554582R91 5 CAP Radiator - Copper Radiator 1 1 1
00707888R92 * VALVE Radiator Drain (Old) 1 1 1
006001122R1 6 DRAIN Cock - Copper Radiator 1 1 1
006001122R1 6 DRAIN Cock - Aluminium Radiator 1 1 1
005555296R1 7 COWL Radiator - 4 DI - Copper Radiator 1 - -
005551922R1 7 COWL Radiator - 3 DI - Copper Radiator - 1 -
005551921R1 7 COWL - 255DI Yuvraj - Copper Radiator - - 1
005557796R3 7 COWL Plastic - Aluminium Radiator 1 1 1
006003275B1 7 COWL Plastic - Aluminium Radiator 595DI 1 - -
006005347B1 7 COWL Metallic - Copper Radiator 475 / 575 DI NST 1 1 1 H/01/F07/09
001231780R2 8 BOLT Radiator Mounting 2 2 2
003041407R2 9 PAD Radiator 2 2 2
000067205D 10 SPRING Radiator Hold Down 2 2 2
000020869R1 11 WASHER Plain Radiator Mounting (.531x.875x.060) 2 2 2
001081682R1 12 NUT Nyloc 2 2 2
007535329B1 13 BRACE Radiator - 595DI Turbo 1 - -
006005355B1 13 BRACE Radiator - All Except 595DI Turbo 1 1 1 H/01/F07/09
006002654A91 14 RECOVERY Bottle Sub Assly. Consists of
006002617A1 15 SPACER 1 1 1
006002618A1 16 BOLT M6x1x78 1 1 1
005557796R3 * SHROUD 1 1 1
‡ 17 RECOVERY Bottle Assy. 1 1 1
‡ 18 BOLT 2 2 2
‡ 19 VENT Tube 1 1 1
‡ * SPRING Clip 2 2 2
‡ 20 BRACKET Top 1 1 1
‡ 21 BRACKET Side 1 1 1
005558563R1 * SPACER Shroud 1 1 1
006002260C91 17 RECOVERY Bottle Assembly 1 1 1 H/01/F07/09
006004832B91 22 CAP Recovery Bottle with Vent Tube 1 1 1
000179842 23 BOLT Brace Fixing 2 2 2
001082012R2 24 WASHER Spring Lock 2 2 2
001231287R2 * GROMMET Rubber 1 1 1
001231288R2 * BUSH Radiator Brace 1 1 1
00030184R1 25 WASHER Plain Brace Radiator 1 1 1
000102635 26 NUT Brace Fixing 2 2 2
CHILD PARTS OF ALUMINIUM RADIATOR
006001121R1 * SEALING Ring 1 1 1
006001119R1 * TOP Tank 1 1 1
006001120R1 * BOTTOM Tank 1 1 1
005558563R1 * SPACER Shroud 1 1 1
006004832B91 * CAP Recovery Bottle with Vent Tube - H1 1 1 1
39
Cooling System Water Pump & Thermostat Housing
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005552836R91 * KIT Water Pump Repair (For Old Tractors)Comprising of 1 1 1
005551098R1 * CLIP Water Pump 1 1 1
005552669 R1 ◆
005551068R1 * SLINGER 1 1 1
005552 663 R1 ◆
005551091R91 * SEAL Assy. 1 1 1
005552659R91 * IMPELLER 1 1 1
005552817R91 * KIT Radiator Mounting Hardware Comprising of 1 1 1
001231780R2 8 BOLT Radiator Mounting 2 2 2
000067205D 10 SPRING Radiator Hold Down 2 2 2
003041407R2 9 PAD Radiator 2 2 2
000020869R1 11 WASHER Plain Radiator Mounting 2 2 2
001081682R1 12 NUT Nyloc 2 2 2
006002654A91 * KIT Recovery Bottle consists of 1 1 1
006002619A91 17 RECOVERY Bottle assy. 1 1 1
‡ 18 BOLT 2 2 2
‡ 19 VENT Tube 1 1 1
‡ * CLIP Spring 2 2 2
‡ 20 BRACKET - Top 1 1 1
‡ 21 BRACKET - Side 1 1 1
‡ 16 BOLT 1 1 1
‡ 15 SPACER 1 1 1
007535272B1 25 SEALING Radiator Side LH - 595DI Turbo 1 - -
008000467B2 25 SEALING Radiator Side LH - 4 DI NST Except 595DI 1 - -
008000368B2 25 SEALING Radiator Side LH - All 3 DI NST - 1 -
007601827B1 25 SEALING Radiator Side LH - All NBP 1 1 -
007535271B1 26 SEALING Radiator Side RH - 595DI Turbo 1 - -
008000468B2 26 SEALING Radiator Side RH - 4 DI NST 1 - -
008000369B2 26 SEALING Radiator Side RH - All 3 DI NST - 1 -
007601828B1 26 SEALING Radiator Side RH - All NBP 1 1 -
007535273B1 27 SEALING Radiator Top - 595DI Turbo 1 - -
008000501B2 27 SEALING Radiator Top All NST Except 595DI Turbo 1 1 -
008000658B91 27 SEALING Radiator Top - 575DI NBP 1 - -
008000657B91 27 SEALING Radiator Top - 475DI NBP 1 - -
007535932B91 27 SEALING Radiator Top - 275DI NBP - 1 -
005558417R92 27 SEALING Radiator Top - 265DI NBP - 1 -
007535987B1 27 SEALING Radiator Top - 475/575DI NST 1 - -
008000627B1 * FOAM Pad for Radiator Sealing 2 2 2
005558065R92 * BOTTOM Seal Plate - 475DI Sarpanch 1 - - E/66/F02/47
007600178R91 * BOTTOM Seal Plate - 475DI BP 1 - - E/66/F02/47
000043129C11 * WIREMESH Radiator 1 1 1
005556242R91 * THRESHGUARD Assy.( For 575 / 585DI )-Copper Radiator 1 - -
005557918R91 * THRESHGUARD Kit ( For 475DI) - Copper Radiator 1 - -
40
Cooling System Water Pump & Thermostat Housing
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005557798R1 * THRESHGUARD Assy - All except 475 & 575/585 DI - 1 -
- Copper Radiator
005557799R1 * BRACKET for Thresh guard - Copper Radiator 2 - -
005557800R1 * BRACKET for Thresh guard - Copper Radiator - 2 -
005555916R91 * BRACKET - Threshguard LH side - 475DI - Copper Radiator 1 - -
005555917R91 * BRACKET - Threshguard RH side - 475DI 1 - -
- Copper Radiator
41
Cooling System
16
17 15
14
13
12
11
10
7
8
7b
6 5
1
4
7a
2
3a 4
3
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
Aluminium Radiator Cpte With Recovery Bottle
005550713R91 1 FAN Blade (8 Blades) 1 1 1
006003763B1 1 FAN 4 Blade - (For 575 Rotary BS-III & 275 TU BS-III) 1 1 - A/190/F08/45
006001212B91 1 FAN Blade - Metallic - 595 DI Turbo (BS-II & BS-III) 1 - -
005557136R1 1 FAN Blade (7 Blades) Plastic 1 1 - A/190/F08/45
575 DI / 475 DI / 265 DI / 275 DI (BS-II & BS-III)
005551502R91 1 FAN Blade (6 Blades) - 255DI Yuvraj LS - - 1
005555358R1 * BOLT Spacer Mounting - Fan 4 Blade 4 4 4
(For 575 Rotary BS-III & 275 TU BS-III)
001121799R1 * WASHER Spacer Mounting Bolt 4 4 4
- 575 Rotary BS-III / 275 DI TU / 595 DI
000179816 2 BOLT Fan Mounting - All Model Except 4 4 4
575 Rotary BS-III / 275 DI TU / 595 DI
000120393 3 WASHER Plain - 595DI Turbo 4 - -
001082011R2 3 WASHER Spring Lock - All Inclusive of 595DI Turbo 4 4 4
006001763B1 3a SPACER - Fan 4 Blade (For 575 Rotary BS-III & 275 TU BS-III/595 DI) 1 1 1
006004215B1 4 BELT - (Only for 275 TU BS - III) - 1 -
001231195R2 4 BELT Fan (Dunlop) 265/275 BSIII 1 1 1
005554153R1 ◆ BELT Fan (Hilton) - 575 DI / 595 DI (BS - II) & 265/275 BSIII
006001726A1 4 BELT Fan - 475 for Smaller Dia Pulley 1 - - E/79/F04/10
(Also use for 475 BS - III & 575 Rotary BS - III)
42
Cooling System
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
005555358R1 * BOLT Adaptor Mounting 4 4 -
(For 595 Turbo, 575 Rotary BS - III & 275 TU BS - III)
006003265A92 5 PUMP Water - High Discharge - Autolek 1 1 - H/06/F09/11
006001660B92 ◆ M/s. Autolek KACO Seal
006004741B92 ◆ M/s. Alpump (595DI Turbo/475NST & All BS-III) H/06/F09/11
006003264A91 5 PUMP Water Cpte (Autolek) 1 1 1 A/148/F06/24
- Low Discharge (BS-II) Except 595 DI / 475 DI
005555095R95 ◆ PUMP Water Cpte (ALPUMP) Comprising of 1 1 1 A/117/F04/21
005552665R1 * FLANGE Water Pump 1 1 1
005552667R1 * NUT Pulley Locking Screw 1 1 1
005551095R1 * SCREW Headless (Dog Point) 1 1 1
005552668R1 * WASHER Star 1 1 1
005551093R1 * HUB Water Pump 1 1 1
‡ 6 BEARING Water Pump Spindle 1 1 1
‡ 6 BEARING (Ball) Water Pump Spindle 1 1 1
005551087R1 7 BODY Water Pump (Spout) 1 1 1
005554321R1 ◆
005551098R1 * CLIP Water Pump 1 1 1
005552669R1 ◆
005551068R1 * SLINGER 1 1 1
005552663R1 ◆
006003163B1 8 SEAL Assy. - Kaco (Unitized) 1 1 1
005554776R1 9 IMPELLER 1 1 1
001233546R1 10 GASKET Water Pump - (Low Discharge) 1 1 1
006001821A1 10 GASKET Water Pump - High Discharge - Silicon Beading 1 1 - E/79/F04/10
(475 / 595DI Turbo & All BS - III Models)
000102635 7a NUT Water Pump 4 4 4
001082012R2 7b WASHER Spring Lock 4 4 4
003065123R2 * TUBE Thermostat Bypass 1 1 1
005556668R91 * CLIP Bypass Thermostat Hose (Low Discharge) 2 2 2
005557263R1 * CLIP Bypass Thermostat Hose (High Discharge) 2 E/79/F04/10
005557797R1 11 HOSE Thermostat Bypass (Low Discharge) 1 1 1
005556140R1 ◆ 1 1 -
006001891B1 11 HOSE Thermostat Bypass (High Discharge) 1 1 - E/79/F04/10
For 475 & All BS - III Models
005554507R1 12 HOUSING Thermostat 1 - -
005554508R1 12 HOUSING Thermostat - 1 1
005556450R92 13 THERMOSTAT 1 1 1 A/97/F03/12
001233545R1 14 GASKET Thermostat Housing 1 1 1
00703 815 R1 ◆
001233546R1 ◆
003065126R2 15 COVER Thermostat Housing 1 1 1
000022271RD 16 BOLT Thermostat Cover Mounting 3 3 3
001082011R2 17 WASHER Sp. Lock Thermostat Cover Mounting 3 3 3
43
Fuel Injection System
37 38
16 23 13
21 1415 10 26
18 25
17
26
5 6 7 22 20
27 4 19
34
8 35
9
24
25
29
36 12 11
4 2 3a
31 30 32 33
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022271RD 1 BOLT F.I.P. Gear Mounting 3 3 3
006001336B1 2 GEAR Cpte. Injection Pump - 595 DI Turbo 1 - -
005557834R1 2 GEAR Cpte. Injection Pump 1 1 1
005556532R1 2 GEAR Cpte. Injection Pump - 275 DI Long Stroke - 1 -
006001340R1 2 GEAR Cpte. Injection Pump - 255 DI YUVRAJ - - 1
000022168RD * GASKET F.I.P. 1 1 1
‡ 3 PUMP Fuel Injection Cpte. - - -
006003149B92 3a PLATE Adaptor FIP Flange 1 - -
006004299B2 3a PLATE Adaptor FIP Flange 1 1 1 A/204/F09/37
001081722R2 * BANJO Union 1 1 1
000022200RD * UNION 1 1 1
005551516R1 * BANJO Union (Shorter Length) 1 1 1
000022277RD 4 PIPE Fuel Injection No. 1 Cpte. 1 1 1
006001097B91 4 PIPE Fuel Injection No. 1 Cpte.- 595DI Turbo / 275 TU (BS - III) 1 - -
000022278RD 5 PIPE Fuel Injection No. 2 Cpte. 1 1 1
006001098B91 5 PIPE Fuel Injection No. 2 Cpte.- 595DI Turbo / 275 TU (BS - III) 1 - -
000022279RD 6 PIPE Fuel Injection No. 3 Cpte. 1 1 -
006001099B91 6 PIPE Fuel Injection No. 3 Cpte. .- 595DI Turbo / 275 TU (BS - III) 1 - -
000022280RD 7 PIPE Fuel Injection No. 4 Cpte. 1 - -
006001100B91 7 PIPE Fuel Injection No. 4 Cpte. - 595DI Turbo 1 - -
000022201RD 8 CLAMP Injector Pipe Male 2 2 1
44
Fuel Injection System
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
000022202RD 9 CLAMP Injector Pipe Female 2 2 1
000022206RD * BOLT Injector Pipe Clamp 2 2 1
001233807R1 * NUT Injector Pipe Clamp M6x1 Hex Zinc Plated 2 2 1
001233808R1 * WASHER Spring Injector Pipe Clamp M6 2 2 2
005550227R1 * RUBBER Injector Pipe Clamp (Except B275 DI TU) - 4 3
006001275B91 10 FUEL Filter Twin - D-TVS - 575DI Rotary 1 - -
006000094F1 10 FUEL Filter twin- 0.7 Ltr. Higher Capacity Filter 1 1 1
006000177F1 11 ELEMENT Fuel Filter (Primary) - 10 Micron 1 1 1
001081778R93 12 ELEMENT Fuel Filter (Secondary) 1 1 1
001082293R95 10 FILTER Twin Fuel Cpte. 0.5 Ltr. 1 1 1
001082448R92 11 ELEMENT Fuel Filter (Primary) 1 1 1
001082438R91 12 ELEMENT Fuel Filter (Secondary) 1 1 1
001082277R1 * O’ RING Fuel Filter Head 2 2 2
006010809B1 13 BRACKET Fuel Filter Mounting 475DI Bhoomiputra 1 1 1
006000079B11 13 BRACKET Fuel Filter Mounting - on Front Cover 1 1 - A/127/F05/13
(All NST/NBP & 4DI except 475DI BP/Sarpanch)
000015822RD 13 BRACKET Fuel Filter Mounting - Near Fuel Tank Side - 1 1
000022271RD * BOLT Fuel Filter Mounting Bracket 2 2 2
000934309R1 * WASHER Spring M8 Filter Mounting Bracket 2 2 2
005550753R1 14 NUT Fuel Filter Mounting 2 2 2
001082014R2 15 WASHER Spring Filter Mounting 2 2 2
005551103R91 16 PIPE Cpte. Fuel Spill - All 4 DI 1 - -
005551104R91 16 PIPE Cpte. Fuel Spill - All 3 DI - 1 -
005551105R91 16 PIPE Cpte. Fuel Spill - All 2 DI - - 1
000022307RD 17 BOLT Banjo Spill Pipe 4 3 2
000022306RD 18 WASHER Copper Spill Pipe 8 6 4
006000073B11 19 PIPE Feed Pump To Filter - All NBP / NST 1 1 -
005555832R11 19 PIPE Feed Pump To Filter - 4 DI Sarpanch / BP 1 - -
005550185R91 19 PIPE Feed Pump To Filter - 3 DI Sarpanch / BP - 1 -
005550508R91 19 PIPE Feed Pump To Filter - 2 DI - - 1
006003188B92 19 PIPE Cpte. Fuel Filter to F.I.P. 1 1 1 A/160/F07/08
001081720R3 20 BOLT Banjo Feed Pump To Filter Pipe 2 2 2
001232932R1 ◆
006001238R1 21 WASHER Copper Feed Pump To Filter Pipe 4 4 4
006000074B11 22 PIPE Filter To F.I.P. - ALL NBP & NST 1 1 -
005555833R11 22 PIPE Filter To F.I.P. - 4DI BP & SARPANCH 1 - -
005550184R91 22 PIPE Filter To F.I.P. - 3DI BP & SARPANCH - 1 -
005550509R91 22 PIPE Filter To F.I.P. - 2 DI - - 1
005557072R93 23 PIPE Cpte. Fuel Overflow - All 4 DI 1 - - A/157/F07/01
006002759A92 23 PIPE Cpte. Fuel Overflow 3 DI NBP/NST - Nylon - 1 - A/157/F07/01
005551076R91 23 PIPE Cpte. Fuel Overflow - 2 DI - - 1
006001175B1 23 PIPE Cpte. F.I.P Overflow - All Models 1 1 1
005551660R1 * BANJO Connector 1 1 1
45
Fuel Injection System
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001081897R1 35 PAD Felt Clamp Plates 2 2 2
001082010R2 * WASHER Spring Plate Clamping 2 2 2
000120375 * NUT for Clamping Plate Bolt 2 2 2
005551138R2 36 BRACKET Full Pipe Support 1 - 1
001230010R2 * BOLT Banjo (Pipe Fuel Tank To Tap) 1 1 1
001230331R2 * BOLT Banjo (Pipe Fuel Tank To Fuel Pump) 1 1 1
001121836R1 * WASHER Copper 2 2 -
005551256R91 * NOZZLE Cpte. 4 3 2
005551297R91 * VALVE Delivery 4 3 2
005551063R91 * PLUNGER Element 4 3 2
001081969R2 * WASHER Delivery Valve A/R A/R A/R
005550057R1 * O’ RING Adaptor 1 1 1
001121168R1 * WASHER for Filter Housing A/R A/R A/R
005551061R91 * PUMP Feed Cpte. 1 - -
005551060R91 * PUMP Feed Cpte. - 1 -
001081972R1 * WASHER Copper For Feed Pump A/R A/R A/R
005551264R1 * SCREW Air Vent A/R A/R A/R
005550061R1 * SCREW Injector Leak Off 4 3 2
005550062R1 * WASHER Screw A/R A/R A/R
001121173R92 * PRIMER Hand 1 1 1
000022211RD * VALVE R.S.D. Holder Delivery 4 3 2
005557408R91 24 PIPE Cpte Lube Oil to FIP - 595DI Turbo & All BS - III 1 1 -
001233313R1 * CLIP Oil Pipe (All BS - III) 2 2 -
007600694R91 * BRACKET Water Separator Mounting 1 1 -
006001238R1 * WASHER Water Separator Mounting 1 1 -
007515264B91 * FUEL Tap with Filter 1 1 -
006003180B92 24 PIPE Oil Cpte. - 1 1
000707321R91 * SEAL Governer - All 3 3 3
47
Fuel Injection System - 575 DI Rotary Pump
1 2 3 4
9 10
6
7a 5
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
006003017A91 * PIPE High Pressure Assembly Consists of 1 - - R/06/F05/26
006001283B1 1 PIPE High Pressure No. 1 1 - -
006001284B1 2 PIPE High Pressure No. 2 1 - -
006001285B1 3 PIPE High Pressure No. 3 1 - -
006001286B1 4 PIPE High Pressure No. 4 1 - -
006001282B1 5 PIPE Overflow 1 - -
006001281B2 6 PIPE Fuel - Filter to FIP 1 - -
006001275B91 7 FUEL Filter Assy. D-TVS 1 - -
006003393R1 7a FUEL Filter Element D-TVS 2 - -
006003394R91 * SOLENOID Switch Assy. 1 - -
006001276B11 8 BRACKET Fuel Filter Mounting 1 - -
006001173B1 9 GEAR F.I.P. 1 - -
006001269B1 10 PLATE F.I.P. Adaptor 1 - -
006003680B1 * PIPE - Fuel Tank to Filter 1 - -
48
Kit for Spares & Service
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
4DI 3DI 2DI
001081643R91 * SET OF RING Piston -B275SB- IP A/R - -
001082164R91 * PACKAGE Gasket Engine -B275SB A/R - -
001099285R91 * SET BEARING Con Rod - STD-BIMETL A/R - -
001099569R91 * SET CYLINDER Sleeve & Piston A/R - -
001121052R91 * PISTON Assy W/Pin - 444 A/R - -
001121053R91 * SET CYLINDER Sleeve & Piston - 444 A/R - -
001121063R91 * PISTON Assy. W/Pin -B275SB-ESCORT A/R - -
001121590R91 * SET PISTON RING -B275SB -PCVL A/R - -
001121714R92 * SET CYLINDER Piston Cpte. A/R - -
001127889R91 * SET CYLINDER Sleeve & Piston A/R - -
005551067R91 * SET PISTON Ring - 444 - PCVL A/R - -
005551993R91 * SET PISTON Rings - DI ENG.- PCVL A/R - -
005554100R91 * KIT PISTON Sleeve Rings (B-275) - IDI A/R - -
005554486R91 * SET BEARING Main/Con 0.010-U/S A/R - -
005554488R91 * SET BEARING Main/Con 0.030-U/S A/R - -
005555310R91 * KIT ENGINE Repair (B-275) - IDI A/R - -
005555532R93 * KIT ENGINE Repair 3 DI A/R - -
005555533R93 * KIT ENGINE Repair 4 DI A/R - -
005556874R91 * KIT PISTON/Sleeve/Ring DI ONE Cylinder A/R - -
005556875R91 * KIT PISTON/Sleeve/Ring DI ONE Cylinder A/R - -
005556877R91 * KIT PISTON/Sleeve/Ring DI For One Cylinder A/R - -
005556881R91 * KIT PISTON/Sleeve/Ring One Cylinder DI A/R - -
006001918A91 * SERVICE Kit For Elements of Fuel Filter A/R - -
006001919A91 * SERVICE Kit For Oil And Fuel Filter A/R - -
006001920A91 * SERVICE Kit Of Elments of Fuel Filter A/R - -
006002145R91 * PISTON With Gudgeon Pin & Circlip A/R - -
006002592A91 * 4 DI SERVICE KIT-PCV A/R - -
006002593A91 * 3 DI SERVICE KIT -PCV A/R - -
006003681B91 * RING SET For Single Piston DI A/R - -
005552836R92 * KIT Navjeevan Water Pump A/R - -
006002145R91 * KIT Piston with Gudgeon Pin & Circlip A/R - -
49
235 DI ENGINE
Crankcase System - 235 DI
2
4
3
18 25
13
12 27
24
26
23
22
28 21
16
29
9
30 14
20
17
1
10 5
2 8 6
* Parts N ot Illustrated
52
Crankcase System - 235 DI
53
Crankshaft System - 235 DI
32
29 31 27 23 21
16
13
30
14
26 17 20
28 28
7
6
8 34
5
4 18 19b 19a
12 15
2 33 11
9 10
19
35
3 24 25
1
54
Crankshaft System - 235 DI
55
Cylinder Head System - 235 DI
1
3
2
4
8
7
11 12 5 35
6 36
13 34
9
10
14 16
53a 17
18
33 61
32 29
19 50
39 15
43
37 28 40 20
57 24 48
38 27 45
44 35 52
41 35 31 46
42 44 59
54 23
25 60
30
24
26
21
22
55
59
53
58
56
Cylinder Head System - 235 DI
57
Cylinder Head System - 235 DI
58
Governor System - 235 DI
1
2 21 20 22 17 11
3
23
61
60 6 19
59
63 7
62 18 72a 72 17
64 34
62 58 36
65 10 37 35
65 31 33
56 51 27/28
52 29
66
30
25 47 55 44 42 43 55 39
16
15
24 70
12 49
13 36
14
26 13 74 67 68 69 9 4 8 71 46 48 73 75 38 50 40 41 45
59
Governor System - 235 DI
60
Governor System - 235 DI
61
Fuel System - 235 DI
8
67
2
3
5
4
1
10
9 15
14
12
17
11
19
13
18
12
16
62
Lubricating System - 235 DI
15 9 14
4 17
2 8 20 16
3
5 6
12 13
1 10
18
11 7
63
Cooling System - 235 DI
16 36 20 28
15
19
18
21 30 12
17
31 14
33
29 34
26
29
8 27
22
37
6
13 10
35
25
4
11
23 5 321
9
7
24
000013119P04 1 NUT 2
007601117B1 2 WASHER Spring Lock 2
005554172R1 3 WASHER Plain 2
006000939B2 4 IMPELLER Cooling - Plastic 1 A/151/F06/28
006001764B1 5 SPACER Blower Assembly 2
006004785B1 6 BEARING Ball 2 A/153/F06/34
006001840B91 7 SHAFT Blower 1
000020270E05 8 KEY Woodruff 2
006001844B1 9 TUBE Support 1
006001888B1 10 PULLEY Blower 1
006000952B1 11 GUARD Impeller Front 1
006001868B1 12 HOUSING Lower 1
006000953B2 13 HOUSING Upper 1 A/184/F08/30
006001878B1 14 PLATE Deflector RH 1
006001877B1 15 PLATE Deflector LH 1
006001879B1 16 SIDE For Blower LH 1
006001880B1 17 SIDE For Blower RH 1
006001885B1 18 STRIP Blower Assembly 1
006001883B1 19 SPRING Tension 1
006001884B1 20 HOOK Blower Assembly 1
006000961B1 21 GUARD Impeller Shaft Rear 1
64
Cooling System - 235 DI
65
245 DI ENGINE
Crankcase Assembly - 245 DI
28
27
26 9
8 7 24
25
29
1
9
33
34
20 16
23 17
22 13 10 15
14
35 18
19
20 20 5
6 15
3
11 2
10
12
68
Crankcase Assembly - 245 DI
69
Crankcase Assembly - 245 DI
32 34
30
26 25 29 50
27 48 28
47
45
19 44
21 33
28 7
6
23 20
24
22
18
10 1
38
37 39
35 5
36
40 13
11 2
12 3
16 17
14/15 9
8 4
70
Crankcase Assembly - 245 DI
71
Crankshaft Mechanism - 245 DI
21
22
23
20 19
18
25
24a
24
27
8
26
3 4 5 10 9 11
6
3
1 7
16 17 15 14 13 2
26
28
72
Crankshaft Mechanism - 245 DI
006000477H1 21 RING 1 2
006000478H1 22 RING 2 2
006000479H1 23 RING 3 2
006000485H91 24 CONNECTING Rod Assembly Comprising of 2
‡ 24a CONROD 2
006000486H1 25 CONROD Small End Bush 2
006000493H1 27 CONNECTING Rod Bolt 4
006000494H1 28 CONNECTING Rod Bolt Nut 4
006000474H1 26 CONROD Big End Liner 4
73
Valve Gear - 245 DI
10
1
8 7 6 5 2
3
9 4
17 16 13 14 15 13 12 18 11
25 23 21 22 21 20 24 25
006000345H1 1 CAMSHAFT 1
006000518H1 2 KEY Woodruf 1
006000503H1 3 WASHER Camshaft 1
006000721H1 4 BOLT Camshaft 1
006000504H1 5 PAD Camshaft 1
006000505H1 6 ADAPTOR Camshaft 1
000020308E05 7 BOLT M 8x16 L for Camshaft Pad 3
006000484H1 8 GEAR Timing Camshaft 1
006000507H91 9 VALVE Tappet Assy. 4
006002299H91 10 PUSH ROD Assy. 4
006000526H1 11 PIN Intermediate Gear 1
006000502H1 12 GEAR (Idler Gear) Top Intermediate 1
006000524H1 13 BEARING 6204 2
006000530H1 14 CIRCLIP 1
006000527H1 15 WASHER Special for Intermediate Gear 1
006000513H1 19 GEAR Timing - FIP 1
000020308E05 18 BOLT M8X16 for timing gear - FIP 6
006002739B1 16 LOCK PAD (star washser) 1
006002756H1 17 NUT For Top Inter. Gear (Idler) 1
006000512H1 20 GEAR Bottom Intermediate 1
006000523H1 21 BEARING 6203 2
74
Valve Gear - 245 DI
75
Cylinder Head Assembly - 245 DI
33
32
31
30
29
28 27
48 26
14
49 13
47 44 17 8
46 11
42 10
7 9
22 23 5
20 45
19 21
15 6 57 12
25 18
41 43
21
24 56
61 3
2 ra
51 i nd
2 ah
1 M 53
54
4 55
60
35 59 52
34 55 56
57 58
37
76
Cylinder Head Assembly - 245 DI
77
Cylinder Head Assembly - 245 DI
006001199H1 56 STUD 2
000934309R1 57 WASHER 2
005553017R1 58 NUT 2
006002841H1 59 MANIFOLD Intermediate 1
006000507H91 60 VALVE Tappet Assy. 4
006002299H91 61 PUSH ROD Assy. 4
78
Cooling System - 245 DI
3 6
2
7
4
9 5
1
12
27
11
8
13 10
15 4
23
24 22
25 21
16 17
10
26
19 18
79
Cooling System - 245 DI
80
Water Pump Assembly - 245 DI
3
10
15
14
13
1a
12
1
8
8
9 6
4
5 11
81
Lubricating System - 245 DI
4 2
67
5 19
16
13
12 18
17
15
23 22
9 10 11
24
82
Lubricating System - 245 DI
83
Fuel System & Air Cleaner - 245 DI
28 32 30 29
26
35 33
36 34
37
19 20
15 12 24
18 13 23
16 17 8 22 31
6 21
9 10 11 7
5 4 3 2 1 27 39 38
2 1
4 3
84
Fuel System & Air Cleaner - 245 DI
000020710E05 22 WASHER Copper - Pipe Cpte From Filter To FIP (Sealing Ring) 4
001232932R1 23 BANJO Bolt - Pipe Cpte From Filter To FIP 2
006000704H1 24 PIPE From Feed Pump To Fuel Filter 1
006000710H1 25 OVERFLOW Pipe From FIP To Tank 1
006000703H1 26 PIPE Cpte Fuel Spill Injector To Tank 1
006000717H1 27 PIPE Cpte Filter To Feed Pump 1
006000583H1 28 BRACKET For Diesel Filter 1
000020565E05 29 BOLT Filter Angle Plate Mounting 2
000022273RD/ 30 WASHER Spring - For Fuel Filter Bracket 2
001082293R95
006000094F1 31 FUEL Filter Twin 1/2 Ltr. Mico 1
001233891R1 32 BOLT For Mounting Filter Assy. 2
000022055Rd 33 NUT For Mounting Filter Assyl. 2
005550700R1 34 WASHER Spring Lock For Mounting Fuel Filter On Filter Bracket 2
006003360H1 35 PIPE - Oil Gallery To Front Cover 1
006003355H1 36 BANJO 2
001081724R2 37 WASHER Copper 4
006000177F1 38 FILTER Element Primary 1
001081778R93 39 FILTER Element Secondary 1
AIR CLEANER
006001513B91 1 AIR Cleaner 1
007600595R91 2 BRACKET Air Cleaner 1
006001252B1 3 HOSE Air Intake 1
005555585R91 4 CLIP Hose Air Cleaner End 2
85
CHASSIS
AND
SHEET METAL
Single Piece Front Axle
11
12
13
7
17
14 14 2
15 15 10
3
16 2
17
10 2
4 3 18
9
8
2
18
88
Single Piece Front Axle
89
Single Piece Front Axle 235 & 245 DI
11
13
2 14 12
10
9
15
4 5 3 16
1
1
6,7,8 2
90
Single Piece Front Axle 235 & 245 DI
91
Single Piece Front Axle 235 & 245 DI
92
3 Piece Front Axle
18
15
22
23
23 14 5
19 20 7
1
8
21 4
2
5 9 3
10 5
2
6
17
16
3
5 3
93
3 Piece Front Axle
94
Front Axle Support
1 2/3
5a
1b
1a 1 8
7
8
6
95
Front Axle Support
000271574 7 BOLT 1
001082015R2 8 WASHER Spring Lock 4
005556425R1 * BUSH Rear Front Axle Support 575DI 1
005556426R1 * BUSH Front Front Axle Support 575DI 1
96
245 & 235 Front Axle Support
19 17 4 18 14
17 15
16 2a
8
5 4a 3a
5a
9
6
10 1a
7 13
12
1
2 6a
3
11
2
Fig. - 1 Fig. - 2
97
245 & 235 Front Axle Support
98
Front Axle Weight
19
18
9a 17
16
14
15 13
12
11
10
20
9
5
1 4
3
8
7
2 6
99
Front Axle Weight
005557868R1 9 WEIGHT Front End (Box Type) (For 575 & 585 DI Sarpanch) 4
007600361B1 9 WEIGHT Front End 595 NST A/R
005551847R1 * PLUG for Weight Mounting Bracket 1
005550092R1 10 SPACER Rubber 1
005550099R92 11 RETAINING Plate for Front weight 1
000050648D99 12 WASHER Plain (Except B 275, 225 & 255 DI) 2
001082014R2 13 WASHER Spring Lock (Except B 275, 225 & 255 DI) 2
005557709R1 14 BOLT Long (Except B 275, 225 & 255 DI) 2
005558022R1 15 PLATE Clamp (L Type) (For B275 DI) 2
005557848R2 16 BOTTOM Seal Rubber (For B275 DI) 1
000120377 16 NUT UNC 2
007600980B91 17 BOTTOM Seal Rubber (For 245 DI) 1
005558065R92 17 BOTTOM Seal plate 475 Sarpanch 1
007600178R91 17 BOTTOM Seal plate 475 BP 1
008000048B1 * BAFFLE Plate - 475 NST 1
008000115B91 * HEAT Shield - 475 NST 1
007536255B11 * SHIELD Baffle Plate - 595 DI 1
007539478B1 * BAFFLE Hot Air - 595, 575 & 275 DI 1 A/198/F09/19
007535986B11 * BAFFLE Plate LH - 595 DI Old 1
007535833B1 * BAFFLE Plate - 595 DI Modified 1
000120394 18 WASHER Plain 2
000180123 19 BOLT For Rubber Bottom Seal 2
005558426R1 * PAD Rubber Weight Retaining
- 475 Sarpanch / 275 NBP/ 275 Sarpanch/575 BP/275 BP 1
005558216R1 * WEIGHT Rear Wheel 595 NST 2
007536937B11 20 FRONT Counter Weight in Sheet Metal Box - 1 U/34/F06/33
36 Kg. 475 Sarpanch / 275 NBP/ 275 Sarpanch
007536936B1 * BOLT Front End Weight Mounting 8
005558327R91 11 RETAINING Plate for Front Weight
- 275 DI Sarpanch / 575 DI BP / 575 DI Sarpanch 1
007536938B11 17 BOTTOM Sealing - 275 DI NBP 1
007602376B91 17 BOTTOM Sealing - All NBP Except 275 DI 1
007602375B1 * STOPPER Hood Rest Tyre 2
007602373B1 17a FOAM Pad for Bottom Sealing Back 1
006008314B1 17b FOAM Pad for Bottom Sealing Side 1
007535932B91 17 BOTTOM Sealing - 275 DI NBP (Old Type) 1
007500036R1 * RUBBER Bottom Seal - 255 DI Yuvraj 1
100
Steering Knuckle, Arm, Drag Link and Tie Rod
19
23
24
22
21 19
11 20
6
12
13 19 7
14
15 16
11 5
12 9 8
13 18 2
14
22 15 10 3
21
20
5
19
4
6
17
18
8 1
3
101
Steering Knuckle, Arm, Drag Link and Tie Rod
003070055R91 ◆
000707558R91 ◆
001082161R92 ◆
007600522B1 4 ARM R.H. Steering Knuckle (For 235 & 245 DI) 1
001127655R1 4 ARM R.H. Steering Knuckle (For All 575 Model Except 1
575 NBP/ 585 Sarpanch / All 3DI / 255 Yuvraj)
005557087R1 4 ARM R.H. Steering Knuckle (For All Models Except Above) 1
000271565 5 BOLT 2
000102639 6 NUT 2
007600523B1 7 ARM R.H. Steering Knuckle (For 235 & 245 DI) 1
001127659R1 7 ARM L.H, Steering Knuckle(For All 575 Model Except 1
575 NBP/ 585 Sarpanch / All 3DI / 255 Yuvraj)
005557088R1 7 ARM L.H, Steering Knuckle (For All Models Except Above) 1
000114745 8 KEY Woodruff No. 40 2
007601748B91 9 TIE ROD Cpte. - 595 DI Potato Spl. 1
007602554B91 9 TIE ROD Cpte. (For 235/245 DI) 40mm Dia. Steering Knuckle 1 A/206/F09/45
005557725R91 9 TIE ROD Cpte. QH Talbros 1
001232794R92 9 TIE ROD Cpte. for Single Piece Axle 1
(For 255 Yuvraj/All 3DI Models/575DI NBP/All 475 Models)
001233219R91 ◆
001231409R91 ◆
001127912R2 ◆
001230282R91 9 TIE ROD Cpte. (For 3 piece Axle) NAAL 1
005550589R91 ◆ RML Comprising of
‡ 10 TUBE Tie Rod 1
000181379 11 BOLT 2
001082012R2 12 WASHER 2
001082019R1 13 CLIP Tie Rod LH 2
000120394 14 WASHER 2
000103026 15 NUT 2
007601656B91 16 END LH Cpte. Tie Rod - 235 / 245 DI 1
007601944A91 16 END LH Cpte. Tie Rod (For 255 Yuvraj / 1
All 3 DI Models / 575DI NBP/All 475 Models)
001230291R11 16 END LH Cpte. Tie Rod (For 3 Piece Front Axle) NAAL 1
005550590R91 ◆ RML
007601657B91 17 END RH Cpte. Tie Rod - 235 1
007601945A91 17 END RH Cpte. Tie Rod (For 255 Yuvraj / 1
All 3 DI Models / 575DI NBP/All 475 Models)
001230290R11 17 END RH Cpte. Tie Rod (For 3 Piece Front Axle) NAAL 1
005550591R91 ◆ RML
00110146R91 18 NIPPLE Grease 4
007601659B1 19 BOOT Rubber - 235 / 245 DI 4
001082091R1 19 BOOT Rubber 4
007601660B1 20 WASHER Lock - 235 / 245 DI 4
102
Steering Knuckle, Arm, Drag Link and Tie Rod
KIT NUMBERS
007601664B91 * KIT Tie Rod End RH & LH (235/245 DI) 1
007600081R91 * KIT Tie Rod End RH & LH (For 575 & 585 DI Models - 1
3 Piece Front Axle) Comprising of
001230290R11 17 END Cpte. Tie Rod RH 1
001230291R11 16 END Cpte. Tie Rod LH 1
007600082R91 * KIT Tie Rod End RH & LH (For 2 DI & 3 DI Models) 1
Comprising of
001232792R91 17 END Cpte. Tie Rod RH 1
001232793R91 16 END Cpte. Tie Rod LH 1
103
Front Wheel Hub
7 9
8
6
3
12
11 10
5
2
1 4
104
Front Wheel Hub
000179816 10 BOLT 6
001082011R2 11 WASHER 6
003043870R1 * RETAINER Grease Front Wheel Bearing Outer 2
000109461 12 GREASE Nipple 1
000700572R1 * WASHER Front Wheel 1
105
Fuel System
14
6a 13
20
15 16
17 21
19
4/5 18
22
23
1
3
7
8
2 9 6
987 10
24
12
10
11
25 1
26
106
Fuel System
107
Fuel System
108
Steering Wheel and Steering Mechanism
3
2
005556889R1 1 WHEEL Steering - NBP & Sarpanch Key Way Type Inner Column 1
008000155B1 1 WHEEL Steering - NST Spline Type Inner Column 1
005556889R1 1 WHEEL Steering - BP Key Way Type Inner Column 1 A/190/F08/45
000103030 2 NUT Wheel 1
000060869M01 3 BUTTON Dummy Horn 1 A/143/F06/14
000124549 * KEY Woodruff 1
005557164R92 * STEERING Cap with New Millenium1090 1
109
Rear Wheel Rim & Disc
6
9
8
7
3
5
FRONT WHEEL
007601439A91 1 RIM & Disc Front Wheel Cpte. - 4.5 x 16 Red 2 A/129/F05/15
007601441A91 1 RIM & Disc Front Wheel Cpte. - 4.5E x 16 2
(Silver Ash)-595DI-14.9 x 28 Large Tyre
005551135R91 1 RIM & Disc Front Wheel Cpte. - 5 x 20 Red 2
000041251C11 1 RIM & Disc Front Wheel Cpte. - 6 x 16 Red 2
003047573R1 2 BOLT Front Wheel Hub 12
003047574R1 3 NUT Front Wheel Hub Bolt 12
REAR WHEEL RIM & DISC FOR W11 x 28 Red
005558183R91 4 RIM & Disc Cpte.- Red (Hexagonal Disc) 2
001231227R91 5 WHEEL Disc 2
005555816R91 6 RIM With Lugs 2
005555818R1 7 BOLT 12
005555820R1 8 WASHER 6
005555819R1 9 NUT 12
007535115R91 4 RIM & Disc Cpte.- Red (Square Disc) - W11 x 28 - 6” PCD 2 A/129/F05/15
007535150R91 5 WHEEL Disc 2
007535151R91 6 RIM 2
007535175R91 4 RIM & Disc Cpte.- Red - 475 Sarpanch & CRPTO
(Square Disc) - W11 x 28 - 8” PCD 2
007535154R91 5 WHEEL Disc 2
110
Rear Wheel Rim & Disc
007535151R91 6 RIM 2
005555828R91 9 COLLAR Nut 16
POTATO SPECIAL
007601606B91 4 RIM & Disc Cpte. Potato Spl. W12 x 28” 2
007601713B91 4 RIM & Disc Cpte. Potato Spl. W11 x 28” 2
006501063R1 7 BOLT Rear Wheel Hub 16
000013013P04 * CASTING Wheel Weight 2
000013014P04 * BOLT Round Head Square Neck M16 x 2 x 70” 8
000012653P04 * NUT M16 x 2” 8
REAR WHEEL RIM & DISC W12 x 28
005554879R91 4 RIM & DIsc Cpte. (Red) - Hexagonal Disc 2
005555004R91 5 DISC Rear Wheel (Amforge) 2
005555005R91 6 RIM With Lugs 2
005555008R1 7 BOLT 12
005555006R1 8 WASHER 12
005555007R1 9 NUT 12
007535114R91 4 REAR Wheel Rim & DIsc w12 x 28 (Red) - Square Disc 2
007535155R91 5 RIM Rear Wheel 2
007535154R91 6 DISC Rear Wheel 2
003047575R2 9 NUT Rear Wheel 16
REAR WHEEL RIM & DISC W13 x 28 - Hexagonal Disc
001230165R92 4 RIM & DISC Cpte. 2
001231227R1 5 WHEEL Disc 2
001233057R91 6 RIM 2
001099889R1 7 BOLT 12
001082318R1 8 WASHER 12
001099890R1 9 NUT 12
REAR WHEEL RIM & DISC W13 x 28 - Square Disc
007601969C91 4 RIM & DISC Cpte. 2
WHEEL WEIGHTS (OPTIONAL) FOR REAR WHEEL
005558261R1 * CASTING Weight Rear Wheel 2
000124589 * NUT G15.875 mm 8
001099817R1 * WASHER Plain 8
005554348R1 * SPACER Rear Wheel Weight Mounting 8
000271731 * BOLT G15.875 mm x 101.6 mm Long 8
FOR FRONT WHEEL
001082211R1 * CASTING Weight Front Wheel 2
000180193 * BOLT 1/2 UNC x 3 - 3/4 Zinc Pl. 8
000120378 * NUT 1/2 UNC Hex. 8
TOW HOOK (OPTIONAL)
007000068C11 * TOW Hook Rear Cpte. 1
007000067C11 * BRACKET Tow Hook Rear Cpte. 1
005555990R1 * WASHER G19.05 mm Spring Lock Zinc Pl. 6
001082211R1 * NUT Hex. G19.05 mm Zinc. Pl. 6
111
Governor Control Linkages
Fig-1
2 2
4
3 4 54 18
5
6 23
4
7
22 19
20
21 19
18 19
12 11 17
18
9 10 13
8
16
14
15
Fig-2 22 23 21 23 22
20
PART NUMBER REF. DESCRIPTION OF PART QTY. REVISION / REMARKS
19 18
17
22 23 21 23 22
14
16 15
Fig-3
20
23 23
21 22 17
22
112
Governor Control Linkages
Fig-1 (For 575, 585 DI & 575 DI-C & 585 DI-C)
005556849R91 1 CONTROL Governor Cpte. All BP / Sarpanch 1 A/112/F04/04
005556823R2 * KNOB Governor control lever - BP & Sarpanch 1
000179793 * BOLT 1/4” UNC x 5/8” Hex. Hd. 2
001082010R2 * WASHER 1/4” Spring Lock 2
001121386R2 * SPACER Governor Control Friction Plate A/R
000225507 2 SCREW 1/4” UNC x 1-3/4” Hex. Hd. 2
000114492 3 NUT Jam 1/4” UNC Hex. 2
000225507 2 SCREW 1/4” UNC x 1-3/4” Hex. Hd. 1
003047325R1 4 WASHER Governor Control 1
00704681R2 5 WASHER Governor Control Friction 2
006504651B1 6 SPRING Governor Control Friction 1 A/175/F07/44
001121174R1 7 NUT 1/4” UNC Nylock 1
005550500R91 8 ROD Control Assembly (1 Piece) 1
(For 255 Yuvraj/ All BP Except 275 TU, 575 & 585 DI)
005550495R1 9 SWIVEL Control Rod 1
005550496R1 10 ROD Control, Control To Cross Shaft 1
005550497R1 11 END Control Rod 1
005551010R1 12 NUT M6 x 1 Hex. Hd. 1
005554754R91 8 ROD Control Assembly (1 Piece) All NBP/ Sarpanch/ 1
NST/235/245/575/585DI/595DI Comprising of
005550495R1 9 SWIVEL Control Rod 1
005554755R1 10 ROD Control, Control To Cross Shaft 1
005550497R1 11 END Control Rod 1
005551010R1 12 NUT M6 x 1 Hex. Hd. 1
005550498R1 13 CLIP Control Rod End 1
003066381R1 14 KNOB Fuel Shut Off Control Rod 1
000706216R1 15 NUT 2BA Hex. 1
001099552R3 16 SPRING Fuel Shut Off Rod 1
005550048R1 17 ROD Control Fuel Shut Off ( 3 DI BP Except 275 DI LS)
005557674R97 * CABLE Pull to Stop - Except 245 / 235 1 U/43/F09/48
005555560R1 * KNOB - Pull to Stop 1
005554762R1 17 ROD Control Fuel Shut Off (575 BP & 585 DI-C) 1
001127943R1 17 ROD Control Fuel Shut Off (For B 275,475BP, 575 DI & 585 DI) 1
000446161 18 WASHER Plain 2 A/170/F07/38
000103361 19 PIN Cotter 1/16” x 1/2” 2
000020869R1 * WASHER Plain (Sarpanch & NBP) 1 I/41/F07/32
001233315R2 20 ROD Control Cross To Adjusting Nut (For 575 & 585 DI) 1
001121007R2 21 NUT Adjusting (M.S.) 1
000446161 18 WASHER Plain 3
000103361 19 PIN Cotter 1/16” x 1/2” 3
113
Governor Control Linkages
Fig-4 2
22 23 21 23 22
Fig-5 20
17
4 5 6
2
3
114
Governor Control Linkages
115
Governor Control Linkages
Fig-3
20
23 23
21 22 17
22
Fig-4
23
23 22
21
22
20
17
116
Governor Control Linkages
117
Steering - Mechanism (XLO)
7-10
1 11
5 12-14
15
16
17
2
6 18
31
3 32
4 33
34
19
35
17
20
25
26 16
21-24
12-14
28 11
29 7-10
4
3
30 27
4
3
118
Steering - Mechanism (XLO)
119
Steering Gear Box (RML)
37
C 35
16
34 36
38
20 17 3
31 28
33 39
26 29
27 30
24 23 F
25 13
14
B 19
15
32 3
22
18
6 8
21
1 4
7
5
D
005557341R94 1 GEAR Steering Cpte. with Drop Arm-510 Key Way Type 1
Inner Column - RML BOX Sub Assembly
001233091R91 1 GEAR Steering Cpte. W/o. Drop Arm-510 Key Way Type 1
Inner Column - RML BOX Sub Assembly
008000151B91 1 GEAR Steering Cpte. with Drop Arm-630 Spline Type 1
Inner Column - RML BOX Sub Assembly
008000527B91 1 GEAR Steering Cpte. W/o. Drop Arm-630 Spline Type 1
Inner Column - RML BOX Sub Assembly
007602801B91 1 GEAR Steering Cpte. with Drop Arm-630 Key Way Type 1 A/160/F07/08-A/169/F07/37
Inner Column - RML BOX Sub Assembly
007602801B91 ◆ A/160/F07/08
005555702R91 1 GEAR Steering Cpte. W/o. Drop Arm-630 Key Way Type 1
Inner Column - RML BOX Sub Assembly
001231205R91 A MAIN Case / Box Machined - 510 1
0
007603009B91 A MAIN Case / Box Machined - 63 1
‡ 1 BUSH *
001233094R1 B INNER Column & Main Assembly Key Way Type 1
008000332B91 B INNER Column & Main Assembly Spline Type 1
‡ 3 INNER Column 1
‡ 4 MAIN Nut 1
‡ 5 TRANSFER Tube 1
120
Steering Gear Box (RML)
121
Steering Gear Box (RML)
122
Steering Mechanism (ZF) 510
8
16
3
17 9 1
18
2
10
4 11
12
6 13
7
14
123
Seat
124
Seat
125
Footplate
2 1 3
126
Footplate
127
Foot Accelerator
4
5
6 2
7
8
3 1
128
Foot Accelerator
129
Hood and Radiator Grille
11
12
2
1
1a
10
6 4
7
4a
3a
2a
5
4
3 Fig. - 2
Fig. - 1
130
Hood and Radiator Grille
131
Hood and Radiator Grille
26
13
25
Ma
4
hin
dra
16
15a 15
21 14
22 23
20 22 Ma
hin
dra
19 16
2
24
17/18 21
21
22 15a 15
20 14
Fig. - 3 Fig. - 4
19
132
Hood and Radiator Grille
133
Product Graphics & Stickers
17
STICKER
005558052R1 * STICKER For Smart Hydraulics 1
005557811R1 * STICKER Engine Idling All Except 595 1
006001893B1 * STICKER Engine Idling For 595 DI 1
007530718R1 * STICKER Warning And Tyre Pressure 1
007600049R1 * STICKER Final OK 1
005557865R1 * STICKER CRPTO Dual Clutch (RH) 1
005557866R1 * STICKER CRPTO Dual Clutch (LH) 1
006001824B1 * STICKER Warning Turbo Engine (Hindi) 1
006501103C1 * STICKER Warning Rev PTO 1
006001751B1 * STICKER Engine Oil 15W40(CF4) 595 Turbo 1
006503051B1 * STICKER OIB Precaution 1
005558620R91 * NEW Millenium Logo - NST 1
007700340B1 * EMBLEM Slow Moving 1
006004813B1 * STICKER Castrol CRB Prima 1
006004605C1 * STICKER Castrol CRB Prima Plus 1
134
Product Graphics & Stickers
135
Product Graphics & Stickers
136
Fenders
3 2
137
Fenders
008000400B2 3 SEAT Fender LH (For All New Sarpanch) 1 A/121/F04/38 & U/31/F04/25
007530338R91 3 SEAT Fender RH - All BP / NBP/ Sarpanch / 245 & 235 1
007530337R91 3 SEAT Fender LH - All BP / NBP/ Sarpanch / 245 & 235 1
005557716R92 3 SEAT Fender LH - 255 Yuvraj 1
005557717R92 3 SEAT Fender RH - 255 Yuvraj 1
005557391R1 4 SPACER Fender Mounting (For 585 DI With Tyre Size 16.9 x 28) 2
005554895R1 * INSULATOR Fender Mounting 2
007530539R1 * INSULATOR Fender Mounting - All Models 2
005551969R3 * GROMMET Rubber 2
001231707R1 5 BOLT Fender Mounting 4
000102639 * NUT 4
005558265R1 * END Cap Fender Seat 4
000022079RD39 * WASHER Plain 10
008000410B1 * PAD Rubber Fender Seat 4 U/31/F04/25
007900147B1 * WASHER for Fender Mounting Bolt - 595 DI Potato Special 4
138
Battery Cover
8 11 10
3
5
4
9
7
3a 6
3
2 1 4
7
139
Battery Cover
5
4
3
2
141
Tool Box & Hold All Kit
142
Farmer Kit & Literature
FARMER KITS
005556282R95 * FARMER KIT - Regular Models (BP / NBP / Sarpanch / NST) 1 A/210/F10/03
007601520B93 * FARMER KIT - 595 DI 1 A/210/F10/03
006003630B93 * FARMER KIT - 235 DI Air Flow 1 A/210/F10/03
006003676H93 * FARMER KIT - 245 DI 1 A/210/F10/03
006003579A93 * FARMER KIT - 575DI Sarpanch Rotary - DTVS Pump 1 A/210/F10/03
007603287B91 * FARMER Kit - Shaan
007203370B92 * FARMER KIT - 575DI Sarpanch Rotary with OIB 1 A/210/F10/03
007203367B92 * FARMER KIT - Regular Models with OIB (BP / NBP / Sarpanch / NST) 1 A/210/F10/03
007606032B92 * FARMER KIT - 595 DI With OIB & 295DI Dlx 1 A/210/F10/03
LITERATURES
00000056PM * SERVICE MANUAL-Arjun 1
00000057PM * SERVICE Bulletin File with Live Service Bulletin 1
00000058PM * SET OF WALL-Charts -Arjun 1
000WARMAN02 * WARRANTY Policy & Procdure Manual 1
00000080PM * SERVICE BULLETIN FOLDER-Empty 1
000000181PM * SUPPLEMENTARY PARTS CATALOGUE - 1
Mahindra Sarpanch 595 DI Super Turbo
000000182PM * SERVICE MANUAL- H-1- For -Regular Range of Tractors 1
000000183PM * SPECIAL Service Tools Catalogue 1
000000184PM * SUPPLEMENTARY PARTS CATALOGUE - 235 1
000000185PM * SUPPLEMENTARY SERVICE MANUAL - 235 1
000000186PM * SUPPLEMENTARY PARTS CATALOGUE - 245 1
000000187PM * SUPPLEMENTARY SERVICE MANUAL - 245 1
000000188PM * DATA BOOK - Regular & Arjun 1
000000189PM * PARTS Identification & Defect Code Book 1
0000MDIPC01 * PARTS CATALOGUE for Regular Range of Tractors 1
0000ARJPC01 * PARTS CATALOGUE for Arjun Range of Tractors 1
DISPSTAND01 * SET of Wallcharts (10 nos) with Display Stand 1
WALLCHART01 * SET of Wallcharts (10 nos) without Display Stand 1
0SHAANSPC03 * Supp. Parts Catalogue for Shaan 1
0SHAANSSM03 * Supp. Service Manual for Shaan 1
NSTMKMSPC01 * Supp. Parts Catalogue for 295MKM, 295Dlx, 475Dlx, 575Dlx & 595Dlx 1
000LABCOD02 * Warranty Labour Operation Code Book – Edition 2 1
143
TRANSMISSION
Clutch Assembly Coil
146
Clutch Assembly Coil
147
Clutch Assembly Diaphgram
148
Dual Clutch Assembly (Dana - CRPTO Model)
2 3 5 6 7 8 9 10 13 12 14 15
4 11 16
149
Dual Clutch Assembly (Raneluk - CRPTO MOdel)
7
6
4
1
3
2
8
150
Clutch Housing and Linkages
1 2 16 32 31 22 21
24
8
25
5
6
3 4 19
7
36
14 13
16 17 37
41 42 35
8
9 33
12 38
11 10 15 34
39
40 18
151
Clutch Housing and Linkages
152
Clutch Housing and Linkages
153
Clutch Housing & Linkages - CRPTO (Reverse)
46 22
48
49
42 26 23 6
25 24 1
41 27 6
45 40
45 28 50
43 35 51
39 52
53
3
31 2 4
5 78
27
28 12
29
34 30
28 10 9
11
33 15 14 13
32
37
36 3835
39 40
20
16
17 19
24 22 21 18
23
154
Clutch Housing & Linkages - CRPTO (Reverse)
155
Clutch Housing and Linkages (CRPTO)
22
33
32
13 21 23
14
11
28 9 12
24
15
26
16 27
3 25
4
8
18
17 7
19 30
20
31
156
Clutch Housing and Linkages (CRPTO)
157
Transmission Gears and Shafts - Sliding Mesh
27
28
22
21
20 26
17 24 25
1518 23 51
13 14 51
12 19 46
44
9 11 41 42
8 7
47 49
6 45 48
39
10 43
2 10
36 54
40 52
1 5 38a
4 38
3 55
31
35
56 36 53
34
33 33
30
35
57
158
Transmission Gears and Shafts - Sliding Mesh
159
Transmission Gears and Shafts - Sliding Mesh
160
Transmission Gears and Shafts - Sliding Mesh
161 A
Transmission Gears and Shafts - Sliding Mesh
161
Transmission Gears and Shafts Partial Constant Mesh Transmission
38
36
37
33
27
23 35
34
32
31
26 30
29
28
25
13 24
22 57
21
11 20 58
19 53
18 51
7 17 49
8 16
6 15
14 56
12 55
10 54
10 52
9 45 50
5 48
43
23 4 47
46
40 62
44
1 61
42 60
63 59
64 41
39
162
Transmission Gears and Shafts Partial Constant Mesh Transmission
163
Transmission Gears and Shafts Partial Constant Mesh Transmission
164
Transmission Gears and Shafts Partial Constant Mesh Transmission
165
C.R.P.T.O. Gears & Shafts
40
36 8 9
7
38 37
4139
42
44 8
43 2
46 45 5 6
4
3
2 6 32
1
1a 3433 21 20
35
13
19
11 17 18
12 1516
31 14 22
23
24 25
26
27
28
27
29
30
166
C.R.P.T.O. Gears & Shafts
005552891R1 20 BOLT 4
001082010R2 21 WASHER 4
000751150R2 22 RETAINER, Front Hollow Counter Shaft 1
005552634R1 24 SHIMS A/R
005552635R1 24 SHIMS A/R
005552636R1 24 SHIMS A/R
000032861B12 24 SHIMS (.125 mm) A/R
000032862B12 24 SHIMS (.2 mm) A/R
000751638R1 25 CIRCLIP Internal 50 mm Dia 1
001081668R91 26 BEARING Hollow Counter Shaft (6210 NR) 1
001081960R91 ◆
001099206R91 ◆
005551666R91 ◆
005551769R91 27 BEARING Needle 2
006501247B1 28 COUNTER Shaft Hollow -18 T 1
006503361R2 28 COUNTER Shaft Hollow 575DI Northstar (EPA & NAC Series) 1
005558347R91 29 BEARING Rear Counter Shaft ( 16010) 2
005551706R1 30 SHAFT PTO Center 1
006500197C91 31 NEEDLE Cage 2
005551698R1 32 COUPLING 2nd Speed PTO Gear 1
006500212C1 33 GEAR Coupling PTO 1
006500193C1 34 GEAR Driven 57 T Rev PTO 1
006500195C91 35 NEEDLE Cage 2
006500927C1 36 CIRCLIP Ext 22 mm Dia (Rev Idler Shaft) 1
006500198C1 37 SPACER Idler Shaft Front 1
006500822C1 38 BUSH NRB Clutch Housing 1
006500196C91 39 CAGE Needle 1
006500823C1 40 SPACER Rev Idler Shaft Rev PTO 1
006500989C1 41 PIN Roll 1
006500192C1 42 IDLER Gear Driving 33 Teeth Rev PTO 1
006500828C1 43 REVERSE Idler Shaft Rev PTO 1
005551769R91 44 BEARING Needle Roller (38 x 30 x20) 1
006500829C1 45 IDLER Gear Driven Rev PTO - 18 1
006500870C1 46 CIRCLIP Rev Idler Shaft (32mm Ext) 1
006505475B91 * KIT Hollow Drive Shaft - Modified - 595 DI 1
167
C.R.P.T.O. - Gears & Shafts - Dana Clutch Old
1 2 3 5 4 8 6
13 14
11 12
10
9
22 23
21
19 20
18
15
16 17
28
29
27
24 25 26
32
30 31
168
C.R.P.T.O. - Gears & Shafts - Dana Clutch Old
005551703R1 21 SPACER 1
005551697R1 22 GEAR P.T.O Driven (61 T) (Dana) 1
005551702R1 23 BUSH Sintered 1
005551698R1 24 COUPLING P.T.O Gear (2nd Speed) 1 2ND SPEED
005551699R1 25 GEAR Coupling P.T.O 1
005555965R1 26 SPACER P.T.O. Shaft Front 1
005551700R1 27 WASHER Thrust 1
005551759R1 28 BALL Steel 1
005551705R2 29 SHAFT P.T.O. Front (Dana) 1
005552640R1 30 COUPLING P.T.O. Shaft 1
005552639R1 31 CIRCLIP Internal 40mm 1
005551706R2 32 SHAFT P.T.O. Centre 1
005558347R91 33 CRPTO Bearing Ball Deep Groove 16010
169
Transmission Case
19
8
7 20
22 3
11
12
2
10
9
1 4
6 4
13
14
16 5
15
21
006503631B91 1 CASE Transmission Cpte. - 595 NST Non CRPTO OIB 1 A/206/F09/45
with 14.9 x 28 Large Tyre
006503548B1 1 CASE Transmission Cpte. - 595 NST Non CRPTO 1
with 14.9 x 28 Large Tyre
006501076B2 1 CASE Transmission Cpte. - 595 NST Non CRPTO 1 A/198/F09/19
006501244B92 1 CASE Transmission Cpte. - 595 NST CRPTO 1 A/198/F09/19
006500167B2 1 CASE Transmission Cpte. - 475 / 575 OIB 1 A/198/F09/19 - M/19/F05/12
006501464A92 1 CASE Transmission Cpte.- 475 BP - LT 1 A/198/F09/19
006500848R2 1 CASE Transmission Cpte. - All CM Transmission Except 595 1 A/198/F09/19
006501464A91 1 CASE Transmission Cpte.(Bull Cage Mounting Hole Re-oriented) 1 A/206/F09/45
006502206A92 1 CASE Transmission Cpte. (CRPTO) 1 A/198/F09/19
00431103C11 2 PIN Dowel 2
005555715R1 3 PLUG Expansion (Except CRPTO) 1
005556422R2 4 PLUG Drain With Permanent Magnet 2 A/127/F05/13
005556606R1 5 PLUG Magnetic Drain 1
00000109462 6 NIPPLE Grease 2
001231710R1 7 BUSH Reverse Idler Gear Rear 1
001233123R1 ◆
005555713R91 8 BEARING Needle Roller 1
000711312R1 9 GASKET P.T.O. Shifter Shaft Hole Cover 1
001233558R1 ◆
170
Transmission Case
171
Gears Shifter Mechanism & Tran. Case Cover Front - Sliding Mesh
1
8
13
2
3 14
15
23 16
7 25 7 9 17
10 18
6
12 4 19
5 20
21
11
41 40
38
37
42
26 5 22
27 28 32
29 34
30 33
33 29 31
39 35
36
172
Gears Shifter Mechanism & Tran. Case Cover Front - Sliding Mesh
173
Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.
49A
23
61
48A
20
21 19 62 45A
18 65
17 62
63
13 16
15 58 60 35A
22
66
12
10 8
7 63 41A
4
24
1
52
29 9 5
32
30
53 31
37 Old Type Shifter Fork
55
36 38
42
56 41
34 40 43 45
57 39
48
44
35 51
47
46 50
49
174
Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.
175
Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.
176
Differential
23 7 1
8a
8
4 5 9
10
11
24 12 13
16
6 15
6
18
17 15 20
25
6
14 19
21
22
006502214R1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - Wet Land 1 K/50/F04/13
006501001B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - All OIB 1 M/19/F05/12
006500993B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - 235 1
006502707B1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. - 595 DI 1
006500293R1 1 CAGE Bearing Bull Pinion Shaft LH Cpte. Wetland 1 A/203/F9/26
All Except 235/595
006502597R1 2 BOLT Bull Pinion Brg. Cage - Pre coated 10 K/52/F04/27
006502598R1 3 BOLT - Bull Cage - Roll Pin - Pre coated 2 K/52/F04/27
003071404R1 4 PIN Roll 1
003071406R1 5 WASHER Roll Pin Bolt 2
000032482B12 6 ROLL Pin Inner 4
001082185R2 7 WASHER Bull Pinion Shaft Brg. Cage 10
006500263R1 8 SHIM Bull Pinion Brg. Cage (0.1 mm) (Light) A/R
006500262R1 8 SHIM Bull Pinion Brg. Cage (0.175 mm) (Medium) A/R
006500261R1 8 SHIM Bull Pinion Brg. Cage (0.375 mm) (Heavy) A/R
003071411R2 8 SHIM Bull Pinion Brg. Cage (0.1 mm) (Ex. Heavy) A/R
006503057C1 8a GASKET Bull Pinion Shaft Bearing Cage - 595 DI with 190mm Dry Brakes 2
000032774B91 8a GASKET Bull Pinion Shaft Bearing Cage - 595 DI with OIB Brakes 2
001081686R91 9 OIL SEAL Bull Pinion Shaft 2
006500038R92 ◆ A/160/F07/08
005558357R91 ◆
177
Differential
178
Differential
179
Differential Lock
1
2
3
6
7
14 13
8
9
10
11 12
16
15
18 17
180
Differential Lock
181
Rear Axle Carrier and Rear Axle
2 1
3
5 5 4
7 6
8
9
10
13
12
11
14
16 17 15
18
20
19
21
23 22
000271631 1 BOLT 2
005555927R1 2 LOCK Plate Bull Gear Bolt 2 A/203/F09/26
006501608R1 2 LOCK Plate Bull Gear Bolt - All Except 595 DI 2 A/127/F05/13
000031267B12 3 WASHER Retaining Bull Gear 2 A/203/F09/26
006501615R91 3 WASHER Retaining Bull Gear - All Except 595 DI 2
006501615R91 ◆ 150 mm Thick A/127/F05/13
005555814R1 4 PIN Roll 2
005555814R1 * PIN Slotted Spring - All Models 2 A/127/F05/13
001099887R1 5 SHIM Bull Gear (0.1mm) A/R
003042081R1 5 SHIM Bull Gear (0.125mm) A/R
001121433R1 5 SHIM Bull Gear (0.0375mm) A/R
000032172B12 5 SHIM Bull Gear (0.025mm) A/R
000032058B12 5 SHIM Bull Gear (1mm) A/R
000032598B12 5 SHIM Bull Gear (0.075mm) A/R
003069953R1 6 GEAR Bull (48 T, 18 Splines) All Except 235/255/595 & 275 TU 2
(Use W/Brake Shaft L.H. 23 293 RD & Brake Shaft R.H. 23 292 RD)
005557603R1 6 GEAR Bull (245, 265, 275, 475, 575) (48 T, 18 Splines) 2 K/49/F04/01
006503529B1 ◆ Including OIB (20MnCr5)
006502897B1 6 GEAR Bull (13 T) for 595 DI - 14.9 x 28 Large Tyre 2
005553385R1 6 GEAR Bull (68 T, 18 Splines) (Use W/Brake Shaft 2
L.H. 23 293 RD & Brake Shaft R.H. 23 292 RD)
182
Rear Axle Carrier and Rear Axle
183
Rear Axle Carrier and Rear Axle
184
Rear P.T.O. Shaft & Operating Lever
2
1
5
6
4 7
8
3
9
14
10
17 11
12
21
19 22
23
16
15
16
21
20
185
Rear P.T.O. Shaft & Operating Lever
186
Rear PTO Shaft & Operating Lever Reverse CRPTO
1
2
4 5 6 8
7
12
9
10
11
18
13
14
19
26 25
27 17
20 16 15
21
22
23
24
187
Rear PTO Shaft & Operating Lever Reverse CRPTO
000032176B12 17 BEARING 1
000031104B12 18 SPACER, P.T.O. Shaft Bearing 1
000032855B12 19 PTO Shaft 1
003073112R1 20 COLLAR 2
005558067R91 21 OIL Seal PTO Shaft 1
000032511B12 22 GASKET, PTO Oil Seal Retainer 1
000031230B12 23 RETAINER, P.T.O. Oil Seal 1
003041319R11 24 CAP Safety PTO 1
000751472R1 25 WASHER Special PTO Cap 3
000179819 26 BOLT (PTO Retainer - Transcase) 3
000179814 27 BOLT PTO Cap 3
188
Foot Brakes and Linkages
12
11
2
3
17
1
3
9
8
16 4 6 5
14
15 10
7
13
189
Foot Brakes and Linkages
190
Hand Brake Linkage
12 2
11 3
8
4
10
9 6
7
13
14
19
18 15
17
191
Hand Brake Linkage
192
Disc Brakes and Linkages (Brakes India) 178mm
33
30 34
31
35
3/4
5/6
7
9
11
10
9
16
14 13
13
12 17
18
20
21
22
23
15
24
36
27 26
28
25
29
193
Disc Brakes and Linkages (Brakes India) 178mm
194
Disc Brakes & Linkages 190mm Phase II Brakes
195
Disc Brakes & Linkages 190mm Phase II Brakes
196
Oil Immersed Brake
2726 27a 28 29 32 30 2 17 16
34 6 7 5 1
32
13 14 11
31
33 34 25
19
9 15 12 810 21
20
18
22
23
24
197
Oil Immersed Brake
198
ELECTRICALS
Alternator / Starter Motor
6
7
5
4
2
7 9
3 3a
200
Alternator / Starter Motor
STARTER MOTOR
‡ 9 STARTER Motor 1
000179840 * BOLT 2
001233891R1 * BOLT - 245 DI 2
006000453H1 * BOLT M10 2 A/203/F09/26
000030184R1 * WASHER 2 A/203/F09/26
000108212R2 * WASHER Spring Lock 2
000022273RD * WASHER Spring Lock - 245 DI
000102636 * NUT 1
000022055RD * NUT - 235 3
001082012R2 * BRACE Startor Motor
000041060C99 * GUARD Starter Motor - 595DI Turbo 1
005550170R1 * RUBBER Boot for Starter Motor 1 A/186/F08/35
005557308R2 * NUT Domed 1 DELETED
005550224R1 * STUD Starter Mounting - 235 1
201
235 DI Alternator / Starter Motor
12 11
9
1 6
8
12
4
10
3
9
5
7
202
245 Di Alternator / Starter Motor
8
5
4
9
10
6
2
203
Instrument Cluster (NBP/245DI/235DI/CMVR SARPANCH)
2 5 4a 1 6 8 9 10 11
13 12
4
NBP/ 235DI / 245DI / CMVR SARPANCH - INSTRUMENT CLUSTER
2 3 5 16 8 9 10 11
4a
4 13 12
NBP/ 235DI / 245DI / CMVR SARPANCH - INSTRUMENT CLUSTER WITHOUT VOLTMETER & OPG
204
Instrument Cluster (NBP/245DI/235DI/CMVR SARPANCH)
205
Instrument Cluster - 595 DI Turbo/NST
7 4 5
3 2 6
NEW SARPANCH CLUSTER- INSTRUMENT CLUSTER
5 4 3
7 6
NEW SARPANCH CLUSTER- INSTRUMENT CLUSTER - WITHOUT VOLTMETER & OPG
206
Instrument Cluster - 595 DI Turbo/NST
207
Instrument Panel
5 4 3 2 1 11 10 9
6 7 13 12 14 8
208
Instrument Panel
209
Old SARPANCH / Old BP - Instrument Panel
4
5
3
2
6
9
7
8
10 9
14
16
11 15
13
12
210
Old SARPANCH / Old BP - Instrument Panel
211
Lamps
6
7 1
9 2
8 10
3/4
212
Lamps
213
Hour Meter Cable / Horn/ Fuse Box /
Battery Cable / Brake Light Switch / Safety Triangle / 7 Pole Socket
1
3
5
9
6a
7
10
4
8 8
6
214
Hour Meter Cable / Horn/ Fuse Box /
Battery Cable / Brake Light Switch / Safety Triangle / 7 Pole
215
Wiring Harness
216
Wiring Harness
217
Wiring Harness
218
Cable Clips - Wiring Harness
219
HYDRAULICS
40 HP Hydraulic – 235 DI, 245 DI, 255 DI, 265 DI,
275 DI, 475 DI Models
60 HP Hydraulic – Only on 575 DI & 595 DI
VTU – Vary Touch Unit (Earlier Design of Hydraulics)
HY-TEC – Current Design of Hydraulics
Pipes–Suction & Pressure, For VTU & Hy–Tec Hydraulics
3
1 2
13 14
12
7 10 8
11 6
5
20
19
16 4
6
15
19
17
18
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
001121094R91 1 PUMP Assy. (Dowty 11.2cc) – High Discharge – 1
005555775R91 1 PUMP Cpte. (Vickers 8cc) – Low Discharge 1 –
000020421SH 1 PUMP Cpte. (Dowty 7.02cc) - Low Discharge 1 –
007200224D1 1 PUMP Cpte. 235 1 –
007202501B91 1 PUMP Assy. M/s. Mico - High Discharge 1 1
006001798B1 2 PINION Hydraulic Pump 1 1
000704331R2 2 PINION Hydraulic Pump 1 1
005553256R1 3 NUT Lock 1 1
001121113R1 3 NUT Lock 1 1
007200723B1 4 PIPE Pressure – 245 DI Models 1 –
005552722R1 4 PIPE Pressure – 2 DI Models 1 –
005552729R1 4 PIPE Pressure – 3 DI BP & NBP Model 1 –
005558258R1 4 PIPE Pressure – 3 DI Sarpanch Model 1 –
008000550B91 4 PIPE Pressure – 3 DI NST Model 1 –
005555413R1 4 PIPE Pressure – 4 DI BP & NBP – (Low Discharge) 1 1
005557591R1 4 PIPE Pressure – 4 DI Sarpanch Model 1 1
005555413R1 4 PIPE Pressure - 4DI Sarpanch Model 1 1 A/187/F08/41
008000303B1 4 PIPE Pressure – 4 DI NST Model 1 1
000705520R2 5 COUPLING Hydraulic Pressure Pipe (Pump End) 1 1 A/143/F06/14
001121709R3 5 COUPLING Hydraulic Pressure Pipe (Pump End) 1 1
000705519R4 6 RING Sealing 2 2
222
Pipes–Suction & Pressure, For VTU & Hy–Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201268A1 7 MANIFOLD Pressure Hydraulic Pump 1 1 A/143/F06/14
000051565D01 7 MANIFOLD Pressure Hydraulic Pump 1 1
000377952R1 8 O’RING 1 1
001082252R1 9 SCREW Allen Cap 2 2
000706072R1 10 WASHER Lock 2 2
007601777B91 11 PIPE Suction With Manifold – 245 DI Models 1 –
005552721R91 11 PIPE Suction With Manifold – 2 DI Models 1 –
005552727R91 11 PIPE Suction With Manifold – 3 DI BP & NBP Models 1 –
005558260R91 11 PIPE Suction With Manifold – 3 DI Sarpanch Models 1 – P/25/F03/32
008000548B91 11 PIPE Suction With Manifold – 3 DI NST Models 1 –
005552037R92 11 PIPE Suction With Manifold – 4 DI BP & NBP. Models 1 1
007200607B91 11 PIPE Suction With Manifold – 4 DI Sarpanch Models 1 1 P/30/F04/05
005557592R91 11 PIPE Suction With Manifold – 4 DI Sarpanch Models 1 1
008000301B91 11 PIPE Suction With Manifold – 4 DI NSTModels 1 1
000364879R1 12 O’RING 1 1
001082253R1 13 SCREW Allen Cap 2 2
000706053R1 14 WASHER Lock 2 2
000705520R2 15 NUT Ring Sealing (Control Valve End) 1 1
000704336R2 16 COUPLING Pressure Pipe 1 1
001232066R91 17 CLIP Suction Hose 1 1
005558383R91 ◆
000704741R2 18 HOSE Suction Filter 1 1 A/203/F09/26
001121108R1 19 KEY Woodruff 1 1
000706405R2 20 CLAMP Hyd Suction / Pressure Pipe 2 2
179799 21 BOLT 1 1
120375 22 NUT 1 1
000108210R2 23 WASHER Spring Lock 1 1
001121115R91 * KIT Seal For Hydraulic Pump (DOWTY) Comprising of 1 1
001121098R91 * SEAL Body 2 2
001121099R1 * RING Backing 2 2
001121100R1 * RING Backing 2 2
001121101R91 * SEAL Lobe 2 2
001121111R91 * OIL Seal Shaft 2 2
005557586R3 * PIPE Guard – For All Models 1 1 P/30/F04/05
005558325R94 * PIPE Guard – For All Models 1 1 A/160/F07/08
008000291B91 * PIPE Guard – For NST 1 1
000703851R1 * GASKET Cover – Hyd Pump 1 1
007202616B91 * PUMP Cpte. (Mico) 1 - A/204/F09/37
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007202233B1 1 PIPE PRESSURE - 595 DI 14.9 x 28 Large Tyre – 1
000051565D01 2 MANIFOLD Pressure - Hydraulic Pump – 1
000051431D01 3 COUPLING Pump End – 1
000705519R3 4 RING Sealing Pump End - Ferrule – 1
000377952R1 5 O’ RING – 1
001082252R1 6 SCREW Allen – 2
000706072R1 7 WASHER – 2
000705519R4 8 RING Sealing – 2
000705520R3 10 COUPLING – 2
000051252D01 11 HEAT Sheild – 1
000051215D01 12 FILTER Suction – 1
000051431D01 13 COUPLING Main Pressure Pipe – 1
000051191D02 14 HOSE Suction 595 DI 14.9 x 28 Large Tyre Non CRPTO – 2 A/206/F09/45
007201684C2 14 HOSE Suction Z Shape - 2 A/206/F09/45
000051193D01 15 HOSE Clip – 4
007202232B1 16 PIPE Suction Filter to Strainer -
595 DI 14.9 x 28 Large Tyre Non CRPTO – 1
007202237B91 16 PIPE Suction Filter to Strainer -
595 DI 14.9 x 28 Large Tyre Rev. CRPTO
000051188D01 17 O’ RING Suction Manifold Filter – 1
– 1
224
Hydraulic Suction and Pressure Pipes
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000051180D01 18 HEAD Filter – 1
007601975B1 18a BRACKET Filter Mtg.
595 DI 14.9 x 28 Large Tyre Rev. CRPTO – 1
007201824B1 18a BRACKET Filter Mtg.
595 DI 14.9 x 28 Large Tyre Non CRPTO – 1
000179840 18* BOLT Filter Bracket Mtg. – 3
001082012R2 18* WASHER Filter Mtg. Bracket – 3
000120394 18* WASHER Plain – 3
000120378 18* NUT for Filter Mtg. – 3
007201221C1 19 PIPE Suction Assembly Filter to Pump – 1 KA/53/F04-44
(Side Window Clutch Housing)
007202236B91 19 PIPE Suction Assembly Filter to Pump – 1
595 DI 14.9 x 28 Large Tyre Rev. CRPTO
007201805B91 19 PIPE Suction Assembly Filter to Pump
595 DI 14.9 x 28 Large Tyre Non CRPTO
001082253R1 20 SCREW Allen – 3
007060535R1 21 WASHER – 3
000051187D01 22 O’ RING Suction Manifold Hyd. Pump – 1
225
Hydraulic Pump Mounting Assy & Pipes - 235
16
25 11
9
7
17 12
24 28 20
18 17
24
15
14 22
3
21
19 23
2
5
32
13 4
10 6
8
29 1 26 27
30 31
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007200755B1 1 BRACKET Hydraulic Pump Mounting 1 –
007200739B1 2 SPACER 1 –
007200745B1 3 SHAFT Idler Mounting 1 –
007200746B1 4 SHAFT Extension 1 –
007200741B1 5 KEY 1 –
007200842B1 6 BEARING Extension Shaft 2 –
007200841B1 7 BEARING Idler Pulley 1 –
007200740B1 8 CIRCLIP Extension Retainer 1 –
007200744B1 9 CIRCLIP Idler Shaft 1 –
005552625R1 10 CIRCLIP Bearing Retainer 1 –
007200742B1 11 COVER Bearing 1 –
007200747B1 12 PULLEY Idler 1 –
007200748B1 13 PULLEY Pump 1 –
007200754B1 14 RING Felt 1 –
007201466B1 15 COVER Felt 1 –
007201297B1 16 BOLT M8 x 1.25 x 100 L 1 –
005555975R1 17 BOLT M5 x 15 6 –
005556448R1 18 NUT M6 x 1.5 1 –
005556521R1 19 WASHER M16 Spring Lock 1 –
000012459P04 20 BOLTM10 x 1.5 x 60 2 –
000022055RD 21 NUT M10 x 1.5 2 –
226
Hydraulic Pump Mounting Assy & Pipes - 235
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
005555988R1 22 WASHER M10 Spring Lock 2 –
000020250E05 23 WASHER Plain 2 –
005555976R1 24 WASHER M5 Spring Lock 6 –
006001999B1 25 BELT 1 –
000020306E05 26 BOLT M8 4 –
000934309R1 27 WASHER M8 Spring Lock 4 –
005553017R1 28 BOLT M8 x 1.25 2 –
007201363B11 29 PIPE Suction Complete With Manifold 1 –
007201361B1 30 PIPE Pressure 1 –
007201384B1 31 CLAMP Hydraulic Pipe 1 –
007200224D1 32 PUMP Hydraulic - 235 1 –
227
Pipes Hydraulic - OIB - Lubritech Brakes
12 2
11
9 5
3 8
7
6
10 4
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201355C1 1 BOX Strainer - 575/475/595 DI – 1
007201350C1 2 GASKET Suction Strainer - 575/475/595 DI – 1
007202131B2 3 STRAINER Suction OIB Assy. - 1 A/198/F09/19 - A/137F05/31
007200624C11 3 STRAINER Suction OIB Assy. - – 1
595 DI Non CRPTO 14.9 x 28 Large Tyre
007201807B91 4 PIPE Suction – Filter to Strainer OIB - 475/575/595 DI – 1
007200618C1 5 SCREW Allen M6 x 45 Long – 4
000051215D01 6 FILTER Suction Assy. - 575/475/595 DI – 1
000022271RD 7 BOLT - 575/475/595 DI – 3
000934309R1 8 WASHER Spring Lock - 575/475/595 DI – 3
000060686M01 9 WASHER Plain - 575/475/595 DI – 3
10 O‘ RING Strainer - 575/475/595 DI – 1
000179838 11 BOLT Strainer Box Mtg. - 575/475/595 DI – 4
001082012R2 12 WASHER - 575/475/595 DI – 4
40.252 * GASKET Liquid for Strainer Box Mtg. – A/R
000051188D01 O’RING Filter and Pipe - 575/475/595 DI – 1
13 18
21 22 14
19
17
16
4 15
20
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201824B1 13 BRACKET Filter Mtg. - 475/575/595 DI – 1
005552901R1 14 BOLD Filter & Bracket Mtg. - 475/575/595 DI – 3
000051180D01 15 HEAD Filter - 475/575/595 DI – 1
000051191D02 16 HOSE - 1
000051193D01 17 CLIP Hose - 475/575/595 DI – 2
007201805B91 18 PIPE Suction with Manifold (Pump to Filter) - 475/575/595 DI – 1
000051187D01 19 ‘O’ RING - 475/575 DI – 1
000704348R1 19 ‘O’ RING Suction Filter - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007201612B1 20 PIPE Pressure - 475/575 DI – 1
007202233B1 20 PIPE Pressure - CNOL 595 DI – 1
000179883 21 BOLT Filter - Bracket Mtg. - 475/575/595 DI – 1
008000631B1 22 STUD Filter Bolt - 475/575/595 DI – 1
000051256D01 * CLAMP Pipe - 475/575/595 DI – 2
000120372 * NUT Filter Bracket Mtg. - 475/575/595 DI – 1
001082014R3 * SPRING Lock Washer - 475/575/595 DI – 1
000120396 * WASHER Plain - 475/575/595 DI – 1
10 14
15
1 2
13
12 11
6 6
16 16
7
8 6
16
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201851C1 1 PIPE Pressure RH - CNOL 595 DI 14.9 x 28 Large Tyre - 1 A/206/F09/45
007201323C1 1 PIPE Pressure RH - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007201614B91 1 PIPE Pressure RH - 575/475 DI – 1
007201852C1 1 PIPE Pressure LH - CNOL 595 DI 14.9 x 28 Large Tyre - 1 A/206/F09/45
007201324C1 1 PIPE Pressure LH - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007206313B91 2 PIPE Pressure LH - 575/475 DI – 1
007201132C1 3 PIPE Pressure for RLF Adaptor -
CNOL 595 DI 14.9 x 28 Large Tyre – 1
007201658B91 3 PIPE Pressure for RLF Adaptor - 575/475 DI – 1
001081753R1 4 GASKET Lub Filter - 475/575/595 DI – 1
007200720C1 5 ADAPTOR RLF - 475/575/595 DI – 1
007200595C1 6 STUD Male Coupling - 475/575/595 DI – 3
000179838 7 BOLT For RLF Adaptor - 475/575/595 DI – 2
001082012R2 8 WASHER - 475/575/595 DI – 6
007200592C1 9 CONNECTOR 4 Way - CNOL 595 DI 14.9 x 28 Large Tyre – 1
007202182A91 9 CONNECTOR 4 Way - All NST - 1
007200674C11 10 PIPE VTU Housing Lubrication - 475/575/595 DI – 1
000103374 11 PIN Cotter - 475/575/595 DI – 1
# 12 NUT - 475/575/595 DI – 1
000704337R1 13 SEAL Bonded BSP - 475/575/595 DI – 1
007200824C1 14 BOLT Banjo - M6 - 475/575/595 DI – 4
230
Pipes Hydraulic - OIB - Lubritech Brakes
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000720232C1 15 WASHER Copper - M6 - 475/575/595 DI – 8 A/169/F07/37
000061056M01 16 WASHER Copper - 475/575/595 DI – 1
231
Lift Housing for VTU & Hy Tec Hydraulics
26
11
12
12a 9
10
25
23 16
14
13 18
24
1
27 15
7
8
19
5
22 4
21
20
3 2
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007203026B91 1 VTU Assembly Cpte. For Hy-Tech 40 HP 1 - - - P/40/F08/37
007203027B91 1 VTU Assembly Cpte. For Hy-Tech 40 HP 1 - - - P/40/F08/37
007201133B91 1 VTU Assy.Cpte For HY-TEC Hydraulics-40 HP - 1 - -
007203116B91 1 VTU Assembly Cpte. For Hy-Tech 60 HP - - 1 - P/40/F08/37
007201134B91 1 VTU Assy.Cpte For HY-TEC Hydraulics-60 HP - - - 1
000051250B01 1 VTU Assy.Cpte For HY-TEC Hydraulics-60 HP - - 1 -
(Non OIB Arjun) - CNRL/CNSL
007200584C91 1 VTU Assy.Cpte For HY-TEC Hydraulics-60 HP - - - 1
(OIB Arjun) - CNOL
000704741R2 2 HOSE Suction Filter 1 - 1 - A/203/F09/26
000051191D02 2 HOSE Suction - - 1 - A/203/F09/26
007201684C2 2 SUCTION Hose Z Shape - - 1 - A/203/F09/26
001233066R91 3 CLIP Hose 1 - 1 -
000051193D01 3 CLIP Hose - CNSL - - 1 -
000051197D01 4 STRAINER - CNSL/CNOL - - 1 -
003044368R96 4 STRAINER Suction Pipe short 1 - 1 - A/137/F05/31 &
P/30/F04/05
005557594R91 4 STRAINER Suction Pipe long
232
Lift Housing for VTU & Hy Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007202107B1 * PLUG Suction Filter Bore - OIB 1 1 M/19/F05/12
000704348R1 5 O’ RING Suction Filter - All Except OIB 1 - 1 - A/137/F05/31
001232555R1 6 STOPPER Suction Filter - All Except OIB 1 - 1 - A/137/F05/31
007201300A1 7 HOUSING VTU 1 - 1 -
007201351A1 7 HOUSING VTU - OIB - 1 - 1
001233550R1 8 GASKET Transmission Cover Rear 1 - 1 -
000703967R3 ◆
007201523A11 9 PLATE Top Cover Hydraulic Lift Housing 1 - 1 - P/25/F03/32
007202183A1 9 PLATE Top Cover Hydraulic Lift Housing - OIB - 1 - 1 M/19/F05/12
40.264 10 SILICON sealant Top Cover plate A/R A/R A/R A/R
007200371A1 u GASKET Top Cover plate
005554657R91 11 BREATHER Assy. Air 1 1 1 1
000179817 12 BOLT Hex Head 5 5 5 3
000179818 * BOLT hex Head 3 3 3 9
000108211R2 12b WASHER Spring Lock 8 8 8 8
000108212R2 * WASHER Spring Lock 9 9 9 2
000751472 * WASHER Plain 2 2 2 2
000377952R1 13 O’ RING (Before Conduit) 1 1 1 1
000751540R1
007202745B1 14 CONNECTOR Valve Return 1 1 1 1 A/183/F08/29 - A/184/F08/30
003061055R2 15 GASKET Cover Plate Adaptor 1 1 1 1
001081753R1 ◆
007201930A1 16 BODY Cpte. Oil Filter 1 1 1 1
005556040R91 ◆
000179841 17 BOLT 2 2 2 2
000108212R2 18 WASHER 2 2 2 2
000751499R3 19 GASKET Cover Plate Hydraulic Lift Housing - Old 1 - 1 -
000050852D01 20 PLATE Bottom Cover Hydraulic Hsg Cpte - Except OIB 1 - 1 -
007201621B11 ◆
007000064B1 20 PLATE Bottom Cover Hydraulic Hsg Cpte -OIB - 1 - 1
000179814 21 BOLT 8 8 8 8
000108211R2 22 WASHER Spring Lock 8 8 8 8
005551716R1 23 DIPSTICK Hydraulic Oil 1 1 1 1
005557656R1 * O’ RING For Dipstick 1 1 1 1
005556606R1 24 PLUG Magnetic Drain 1 1 1 1
000709840R2 24a DOWTY Washer 1 1 1 1
005556039R91 25 FILTER Return Line 1 1 1 1
007536359B12 26 GUARD Return Line Filter 1 1 1 1 A/169/F07/37
007536359B11 26a GUARD Return Line Filter (Tube Type) 1 1 1 1 A/151/F06/28
000179842 27 BOLT Hydraulic Hsg Mtg 10 10 10 10
000186284 28 BOLT Hydraulic Hsg Mtg 1 1 1 1
003070930R1 * WIRE Clip 4 4 4 4
000032954B12 * SILICON Senlant Grade 912 A/R A/R A/R A/R
233
Hydraulic Lift Housing (21 Bolts)
11
9
12
13
10
20
22h
22g
21
15
14
7
22a
22d
22d
22d
22f
22c 6
22d 5
22e
4
3
16 17 22b 22d 2
19
18
234
Hydraulic Lift Housing (21 Bolts)
235
Control Levers – Hydraulics for VTU Only
1
24
56
78
10
12
3 15
13
14
9 11
22 23
16
17 24
18 21 23 22
17
19
28 20 25
2930
26 27
31
32 34 36
38
37
33 35
39
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
005555102R1 1 STRIP Quadrant Lever 1 1
003045639R21 2 SLIDE Assembly Draft Lever 1 1
000555621R1 3 KNOB Draft Control 1 1
005556900R91 4 LEVER Draft Control Cpte. 1 1
001231232R93 * LEVER Draft Control & Hub assly 1 1
003044397R1 5 DISC Friction Draft Lever 1 1
003044402R1 6 PLATE Friction 1 1
003044887R1 7 DISC Friction Outer Position Control 1 1
005556022R1 8 KNOB Position Control 1 1
003044399R2 9 LEVER Position Control 1 1
000704589R1 10 CIRCLIP 24 mm 1 1
003044388R1 11 STOP Control Lever 1 1
001231203R1 12 STOP Position Control Lever 1 1
005555966R1 13 QUADRANT Control Lever 1 1
000012319R1 14 BOLT Lock Position Control Lever 1 1
120377 15 NUT Hex 1 1
001099853R1 16 CIRCLIP 19mm 1 1
000350818R1 17 O’ RING 2 2
001231284R2 18 BRACKET Control Lever 1 1
003044392R2 19 GASKET Control Lever Bracket 1 1
003044408R96 20 SLEEVE Position Control Cpte . 1 1
236
Control Levers – Hydraulics for VTU Only
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003044412R1 21 LINK Connecting 1 1
003044417R5 22 PIVOT Cross Tube 2 2
000709840R2 23 WASHER Copper Asbestos 2 2
003044413R93 24 TUBE Cpte. Cross Position Control 1 1
003044418R94 25 LINK Cpte Position Control 1 1
003044423R91 26 ARM Cpte. Radius Position Control Link 1 1
000751575R1 27 PIN Radius Arm Pivot 1 1
003044886R1 28 WASHER Tab 1 1
OR
001121792R1
005557653R1 29 SPRING Draft Control Crankshaft – 1
000377952R1 30 O’ RING 2 2
005554395R92 31 CRANK SHAFT Draft Control Cpte. – 1
(For 575 DI, 585 DI, 475 DI) 60 HP Category
003044403R96 ◆ CRANK SHAFT Draft Control Cpte. 40 HP Category 1 –
003044383R91 32 LINK Cpte. Valve Operating 1 1
001099678R1 33 LINK Draft7 1 1
000751517R1 34 SPRING Draft Link 1 1
000751514R1 35 CLEVIS Draft Link 1 1
003067183R91 36 O’RING for DC Plunger (Old) 1 1 P/25/F03/32
007200609A91 37 OILSEAL Draft Link Plunger (3 LIP) 1 1 P/25/F03/32
000751512R3 38 PIN Levelling 1 1
000751516R1 39 SPRING Draft Link Return Spring 1 1
237
Control Levers – Hydraulics for Hy–Tec Only
2
1
7
3 13
4
5
6 19
8
20
9
10 21 22
11 23
12
14 24
15 25
16 26
17
27
18 30
28
29 32 33
31 34
38 39 40
51
35 50
49
36 48
47
37
46
41
42
43 44
44a
45 52
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007201044B91 * QUADRANT Assembly Consist of
005555968R91 1 QUADRANT Assy Control Plate Comprising of 1 1 1 1
001231334R91 2 STOP Nut Control Lever 2 2 2 2
000180120 3 BOLT 2 2 2 2
001082360R2 4 WASHER Spring Lock - Plated 2 2 2 2
000120377 5 NUT 2 2 2 2
005556899R1 6 KNOB Draft Control 1 1 1 1
005555103R91 7 SLIDE Assembly Draft 1 1 1 1
003044388R2 * STOP Control Lever 1 1 1 1
007200673B1 8 LEVER Draft Control With Hub 1 1 1 1
003044887R1 9 DISC Friction Outer Position 1 1 1 1
003044402R1 10 PLATE Friction 1 1 1 1
003044397R1 11 DISC Friction Draft Lever 1 1 1 1
001121155R92 12 LEVER Position Control Cpte.with Hub 1 1 1 1
005556901R1 13 KNOB Position Control 1 1 1 1
000704589R1 14 CIRCLIP 1 1 1 1
003044388R2 15 STOP Control Lever 1 1 1 1
000180124 16 BOLT 4 4 4 4
001082360R2 17 WASHER Spring Lock - Plated 1 1 1 1
000120377 18 NUT Plated 4 4 4 4
‡ 19 RIVET 4 4 4 4
238
Control Levers – Hydraulics for Hy–Tec Only
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
005556032R1 20 ALLEN Screw 1 1 1 1
001231009R2 21 BOLT Lock Position Control 1 1 1 1
001082360R2 22 WASHER Spring Lock - Plated 1 1 1 1
‡ 23 PLATE Quadrant control 1 1 1 1
000120394 24 WASHER Pin 1 1 1 1
000051061D01 25 STOP Postion Control Lever 1 1 1 1
001099853R1 26 CIRCLIP External 1 1 1 1
000350818R1 27 O’ RING 2 2 2 2
001231284R2 28 BRACKET Control Lever 1 1 1 1
000019242R1 29 PIN Spring Slotted 1 1 1 1
000377952R1 30 O’ RING 1 1 1 1
003044392R2 31 GASKET Control Lever Bracket 1 1 1 1
003044408R96 32 SLEEVE Complete Position Control 1 1 1 1
003044417R5 33 PIVOT Cross Tube 2 2 2 2
000709840R2 34 WASHER Dowty 2 2 2 2
003044886R1 35 WASHER Tab 1 1 1 1
003044412R1 36 LINK Connecting 1 1 1 1
000103373 37 PIN Cotter 2 2 2 2
000120393 38 WASHER Plain 2 2 2 2
000050829D01 39 CROSS Tube Position Control Complete 1 1 1 1
000050818D01 40 LINK Roller Complete 1 1 1 1
007200672B91 41 CRANKSHAFT Draft Control Complete 1 1 1 1
000103384 42 PIN Cotter 2 2 2 2
000120393 43 WASHER Plain 1 1 1 1
005558604R91 44 LINK Actuating Draft Control Complete Sintered 1 1 1 1
000050822D01 44a LINK PC Actuating 1 1 1 1
000050808D01 45 BRACKET Support Complete 1 1 1 1
000050879D01 * CIRCLIP C Type Ext. 2 2 2 2
000050888D01 * WASHER Plain 2 2 2 2
000050883D01 * SCREW Allen 1 1 1 1
000050884D01 * WASHER Spring Support Bracket 1 1 1 1
000050885D01 * PIN Locating Support Bracket 1 1 1 1
000050827D01 46 LINK Draft Complete 1 1 1 1
000120393 47 WASHER Plain 1 1 1 1
000751517R1 48 SPRING Draft Link 1 1 1 1
000751514R1 49 CLEVIS Draft Link 1 1 1 1
000103384 * PIN Cotter 1 1 1 1
000051388D01 50 PLUNGER Draft Link Assembly 1 1 1 1
000050881D01 * NUT Jam 1 1 1 1
000050882D01 * HEX Bolt 1 1 1 1
003067183R1 * O’ RING
007200609A91 51 OIL Seal ( For DC Plunger ) 1 1 1 1
000050822D01 * LINK Actuating Position Control Complete 1 1 1 1
000751516R1 52 SPRING Draft Link Return 1 1 1 1
4
3
8
5
7
4
2 9
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007203023C91 1 VALVE Control Assembly - 60HP - - 1 1 P/40/F08/37
007203021B91 1 VALVE Control Assembly - 40HP 1 - - - P/40/F08/37
179891 2 BOLT 6 6 6 6
000179890 3 BOLT 2 2 2 2
005558124R1 5 PLUG BSP Tapping Auxillary 1 1 1 1
000704337R1 6 WASHER Sealing BSP 1 1 1 1
000751580R3 7 BOLT Needle Valve Cover 1 1 1 1
003045118R1 8 WASHER 1 1 1 1
003045112R1 9 KNOB Speed Control For VTU Hydraulics Only 1 1 1 1
005558345R92 * KIT Conversion for Regular Hytech 40 HP 1 1 - -
005558346R92 * KIT Conversion for Regular Hytech 60 HP - - 1 1
240
Control Valve–Cylinder Head (O–Rings) for VTU & Hy-Tec Hydraulics
6 1 2
4 5
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
005554404R1 1 O’ RING Cylinder Head Face Ring 1 1 1 1
001232895R1 1 O’ RING Cylinder Head Face Ring 1 1 1 1
005554405R1 2 O’ RING – Spigot 1 1 1 1
000381871R1 2 O’ RING – Spigot 1 1 1 1
000021433R1 3 O’ RING Pressure Oulet 2 2 2 2
OR
000350667R1
000377952R1 4 O’ RING 2 2 2 2
OR
001127542R2
OR
000352221R1
003067183R1 5 O’ RING Pressure Inlet 1 1 1 1
OR
000355966R1
OR
001127546R1
000379365R1 6 O’ RING 1 1 1 1
241
Control Valve Cylinder Head for VTU Hydraulics
3
2
5 4
6
7 1
8
9 11
10
36 12
16 17 13
14
35 22
29
27
21
20 28
26
18 19 25 24
15
34
33 23
32
31 30
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003045102R21 1 VALVE Isolator Comprising of 1 1
003045113R2 2 KNOB Isolator Valve Spring 1 1 P/29/F03/54
000017047R1 3 PIN Std. Spring 1 1
003045104R1 4 PLATE Stop 1 1
000179793 5 BOLT 2 2
000108210R2 6 WASHER 2 2
003045107R2 7 SHAFT Isolator Valve Knob 1 1
000023524R1 8 O’ RING 1 1
003045116R2 9 O’ RING 1 1
003045106R1 10 BUSH Isolator Valve 1 1
‡ 11 PIN Groove 1 1
‡ 11 PIN Std. Spring 1 1
003045102R2 12 VALVE Isolator 1 1
005554400R1 13 HEAD Cylinder With Isolator Valve Seat – 1 P/25/F03/32
003069235R91 13 HEAD Cylinder With Isolator Valve Seat 1 –
003067146R1 14 SEAT Isolator Valve 1 1
‡ 15 HEAD Cylinder W/O Isolator Valve Seat 1 1
005558124R1 16 PLUG BSP Tapping Auxillary 1 1
000704337R1 17 WASHER Dowty Sealing 1 1
000751580R3 18 BOLT Needle Valve Cover 1 1
003045118R1 19 WASHER 1 1
242
Control Valve Cylinder Head for VTU Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003047294R95 20 ORIFICE Assembly 1 1
000384937R1 21 O’RING 2 2
003045103R11 22 SPOOL Assy. Speed Control Comprising of 1 1
003045112R1 23 KNOB Speed Control 1 1
000017047R1 24 PIN Sloted 1 1
‡ 25 LATCH Spool 1 1
003045118R1 26 WASHER Dowty 1 1
‡ 27 SPOOL Speed Control 1 1
000017136R1 28 PIN Roll 1 1
000379366R1 29 O’ RING 1 1
OR
000359158R1
OR
001127554R2
003047246R1 30 CIRCLIP 1 1
003108188R11 31 PLUG Assembly 1 1
000555638R1 32 O’RING 1 1
OR
003067183R1
OR
000355966R1
OR
001127546R2
003045111R1 33 SPRING Speed Control Piston 1 1
003045105R1 34 PISTON Speed Control 1 1
003045109R2 35 SPACER 1 1
001231204R1 36 LOCK Isolating Valve 1 1
243
Control Valve – Cylinder Head for Hy–Tec Hydraulics
4
6 5
7
8
9
10 12
11
13 14
29
17
16 15
2
1
28
27
21
20
18 19 28
26
22
23
24
25
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000051347D02 * CYLINDER Head Assembly 1 1 - - P/44/F09/38
000051243D02 * CYLINDER Head Assembly - - 1 1 P/44/F09/38
Comprising of with Isolator valve seat
000051710D01 * CYLINDER Head Sub-Assy. (60HP Category) - - 1 1
000051712D01 * CYLINDER Head Sub-Assy. (40HP Category) 1 1 - -
Comprising of
000051707D02 * ASSY. Cylinder Head with Sleeve (60HP) - - 1 1
000051708D02 * ASSY. Cylinder Head with Sleeve (40HP) 1 1 - -
‡ 1 SLEAVE 1 1 1 1
000050857D01 22 SPOOL Compensator Flow 1 1 1 1
000050925D01 2 SPACER Compensator 1 1 1 1
‡ * WASHER Dowty A/100/F03/20
‡ 16 PLUG 1 1 1 1 A/100/F03/20
000379365R1 * O’ RING 2 2 2 2
000021433R1 * O’ RING 2 2 2 2
003067183R1 * O’ RING 1 1 1 1
005554404R1 * O’ RING - - 1 1
001232895R1 * O’ RING 1 1 - -
005556038R1 * O’ RING Rectangular 1 1 1 1
005554405R1 * O’ RING - - 1 1
000381871R1 * O’ RING 1 1 - -
244
Control Valve – Cylinder Head for Hy–Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
003045102R21 * ISOLATING Valve Assy Comprising of 1 1 1 1
003045113R2 3 KNOB Isolating Valve Shut / Open 1 1 1 1
000017047R1 4 SPRING Pin 1 1 1 1
003045107R1 8 SHAFT Isolator Valve Knob 1 1 1 1
000023524R1 9 O’ RING 1 1 1 1
003045104R1 5 PLATE Stop 1 1 1 1
003045106R1 11 BUSH Isolator Valve 1 1 1 1
003045116R1 10 O’ RING 1 1 1 1
003045102R2 13 VALVE Isolator 1 1 1 1
000443137 12 PIN Groove 1 1 1 1
003067146R1 15 SEAT Isolator Valve 1 1 1 1
000179793 6 BOLT 2 2 2 2
001082010R2 7 WASHER Spring Lock 2 2 2 2
000051165D01 23 SPRING Compensator 1 1 1 1
000051167D01 24 PLUG Assembly Retainer 1 1 1 1
003047246R1 25 CIRCLIP Internal 1 1 1 1
000751580R3 18 BOLT Valve Needle Cover 1 1 1 1
003045118R1 19 WASHER Dowty 1 1 1 1
003047294R95 20 ORFICE Assembly 1 1 1 1
000384937R1 21 O’ RING 1 1 1 1
000377952R1 * O’ RING 1 1 1 1
‡ * WASHER Spring Lock 2 2 2 2
000179796 * BOLT 1 1 1 1
000179799 * BOLT 1 1 1 1
003108188R1 * PLUG 1 1 1 1
‡ * PIN Slotted 1 1 1 1
000179890 26 BOLT 2 2 2 2
000179891 27 BOLT 6 6 6 6
001082014R2 28 WASHER Spring Lock 7 7 7 7
001231204R1 29 LOCK Isolating Valve 1 1 1 1
245
Control Valve – Valve Body for VTU Hydraulics
10
8 9 8
7
5 6
3 4
2
14
11
13 15
12
19
16 17 18
29 33
26 27 32
24 25 30
31
2021 28
23 38 43
42
22 4041
39
38 53 54
35 36 37
49 52
34 48 5051
49
47
46
44 45
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000000641XP 1 PISTON Assembly (3 Groove) 60 HP Category – 1
003044376R93 1 PISTON Assembly 40 HP Category Comprising of 1 –
‡ 2 PLUG Relief Valve 1 1
‡ 3 BALL Relief Valve 1 1
‡ 4 O’RING 1 1
‡ 5 RIDER Relief Valve Ball 1 1
‡ 6 SPRING Unloader Valve 1 1
‡ 7 PISTON 1 –
‡ 7 PISTON – 1
000387374R1 8 RING Cylinder Bearing 2 –
005554403R1 8 RING Cylinder Bearing – 2
000025205R1 9 RING Rectangular Section (40 HP) 1 –
005554401R1 9 RING Rectangular Section (60 HP) – 1
000545813R2 10 RING Outer Seal (40 HP) 1 –
005554402R1 10 RING Outer Seal (60 HP) – 1
003044434R1 11 CYLINDER Hydraulic Lift 1 –
005554399R1 11 CYLINDER Hydraulic Lift – 1
005555283R1 12 GASKET Valve Body 1 1
005554398R1 13 VALVE Body – 1
003044426R1 13 VALVE Body 40 HP Category 1 –
000444697 14 PLUG 1 1
246
Control Valve – Valve Body for VTU Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000444687 15 PLUG 3 3
000385713R1 16 O’RING Valve Sleeve 1 1
003040809R2 17 PLUG Main Sleeve 1 1
‡ 18 SPOOL & SLEEVE Assembly With Circlip 1 1
000051152D01 * SPOOL for 40 / 60 HP 1 1
007200443A1 * SPOOL Control Valve for 40/60 HP Size '0' 1 1
007200444A1 * SPOOL Control Valve for 40/60 HP Size '1' 1 1
007200445A1 * SPOOL Control Valve for 40/60 HP Size '2' 1 1
003040910R1 19 CIRCLIP Internal 1 1
000751560R2 20 WASHER Copper 1 1
000377952R1 21 O’RING Non Return Valve Seat 1 1
000751559R6 22 SEAT Non Return Valve 1 1
003072883R1 23 BALL Non Return Valve 1 1
003063495R1 24 RIDER Ball (For Non–Return Valve) 1 1
003074227R2 25 SPRING Non Return Valve 1 1
000751555R2 26 SLEEVE Non Return Valve 1 1
000751554R3 27 SEAT Relief Valve 1 1
000377952R1 28 O’RING Valve Seat 1 1
003072883R1 29 BALL Relief Valve – 1
003108946R3 30 RIDER Relief Valve 1 1
000751557R2 31 SPRING Relief Valve 1 1
001099888R1 32 SHIM Steel A/R A/R
003108947R2 33 HOUSING Relief Valve Spring 1 1
000035226R2 34 SPRING Flow Control Valve Ball 1 1
000035084R2 35 RIDER Flow Control Valve Ball 1 1
003072912R1 36 BALL Flow Control Valve Ball 1 1
000751562R2 37 SEAT Flow Control Valve 1 1
000704378R3 38 O’RING Ball Seat 1 1
007201178A91 39 PISTON Regulating Valve Cpte. 1 1 A/131/F05/17
007201180A1 40 RING Wear / Bearing RIng 1 1 A/131/F05/17
007201599B1 40a RING Glide 1 1
005557646R1 41 O’RING Valve Piston 1 1
000751566R2 42 PLUG Valve Piston 1 1
000751567R1 43 CIRCLIP Internal 1 1
000041608D 44 SPRING Spool Return 1 1
003049142R95 45 LOWERING Spool Assy kit Comprising of 1 1
‡ 46 SPOOL Lowering 1 1
‡ 47 SLEEVE Lowering 1 1
‡ 48 GLAND Lowering Spool 1 1
000384937R1 49 O’RING 2 2
000379366R1 50 O’RING 1 1
‡ 51 PLUG Lowering Sleeve 1 1
‡ 52 SLEEVE Lowering Spool 1 1
‡ 53 SPRING Plunger 1 1
‡ 54 PLUNGER Lowering Spool 1 1
247
Control Valve – Valve Body for VTU Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003063656R93 55 PACKAGE Non Return Valve And Relief Valve Comprising of
000751660R1 20 WASHER Copper 1 1
000377952R1 21 O’RING Non Return Valve Seat 1 1
000751559R2 22 SEAT Non Return Valve 1 1
003072883R1 23 BALL Non Return Valve 1 1
003063495R1 24 RIDER Ball (For Non Return Valve) 1 1
003074227R2 25 SPRING Non Return Valve 1 1
000751555R2 26 SLEEVE Non Return Valve 1 1
000751554R3 27 SEAT Relief Valve 1 1
000377952R1 28 O’RING Valve Seat 1 1
003072883R1 29 BALL Relief Valve 1 1
003108946R3 30 RIDER Relief Valve 1 1
000751557R2 31 SPRING Relief Valve 1 1
001099888R1 32 SHIM Steel A/R A/R
003108947R2 33 HOUSING Relief Valve Spring 1 1
000005152D01 * SPOOL 40/ 60 HP 1 1
005555261R91 * PACKAGE Control Valve O’ Ring (Service) 40 HP Comprising of 1 –
000704378R3 * O’ RING Nitrile 1 –
000385713R1 * O’ RING Valve Piston – Nitrile 1 –
000377952R1 * O’ RING 1 –
005555256R1 * O’ RING 2 –
000384937R1 ◆
005555257R1 * O’ RING 1 –
000379366R1 ◆
003067183R1 * O’ RING 2 –
000023524R1 * O’ RING 1 –
003045116R3 * O’ RING 1 –
000021433R1 * O’ RING 1 –
000379365R1 * O’ RING 2 –
000381871R1 * O’ RING 1 –
001232895R1 * O’ RING 1 –
003063660R92 * PACKAGE Lowering Spool Kit Comprising of 1 –
003049142R95 * SPOOL Assembly 1 1
000041608D * SPRING Spool Return 1 1
003067183R1 * O’ RING 1 1
000379365R1 * O’ RING 1 1
000021433R1 * O’ RING 2 2
000350667R1 ◆
000384937R1 * O’ RING 1 1
003067148R91 * PACKAGE Isolator & Valve Seat Kit Comprising of 1 1
003045102R21 * VALVE 1 1
003067146R1 * SEAT 1 1
000443137 * PIN 1 1
* SPOOL 1 1
248
Control Valve – Valve Body for VTU Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000444687 15 PLUG 3 3
000385713R1 16 O’RING Valve Sleeve 1 1
003040809R2 17 PLUG Main Sleeve 1 1
‡ 18 SPOOL & SLEEVE Assembly With Circlip 1 1
000051152D01 * SPOOL for 40 / 60 HP 1 1
003040910R1 19 CIRCLIP Internal 1 1
000751560R2 20 WASHER Copper 1 1
000377952R1 21 O’RING Non Return Valve Seat 1 1
000751559R6 22 SEAT Non Return Valve 1 1
003072883R1 23 BALL Non Return Valve 1 1
003063495R1 24 RIDER Ball (For Non–Return Valve) 1 1
003074227R2 25 SPRING Non Return Valve 1 1
000751555R2 26 SLEEVE Non Return Valve 1 1
000751554R3 27 SEAT Relief Valve 1 1
000377952R1 28 O’RING Valve Seat 1 1
003072883R1 29 BALL Relief Valve – 1
003108946R3 30 RIDER Relief Valve 1 1
000751557R2 31 SPRING Relief Valve 1 1
001099888R1 32 SHIM Steel A/R A/R
003108947R2 33 HOUSING Relief Valve Spring 1 1
000035226R2 34 SPRING Flow Control Valve Ball 1 1
000035084R2 35 RIDER Flow Control Valve Ball 1 1
003072912R1 36 BALL Flow Control Valve Ball 1 1
000751562R2 37 SEAT Flow Control Valve 1 1
000704378R3 38 O’RING Ball Seat 1 1
007201178A91 39 PISTON Regulating Valve Cpte. 1 1 A/131/F05/17
007201180A1 40 RING Wear / Bearing RIng 1 1 A/131/F05/17
007201599B1 40a RING Glide 1 1
005557646R1 41 O’RING Valve Piston 1 1
000751566R2 42 PLUG Valve Piston 1 1
000751567R1 43 CIRCLIP Internal 1 1
000041608D 44 SPRING Spool Return 1 1
003049142R95 45 LOWERING Spool Assy kit Comprising of 1 1
‡ 46 SPOOL Lowering 1 1
‡ 47 SLEEVE Lowering 1 1
‡ 48 GLAND Lowering Spool 1 1
000384937R1 49 O’RING 2 2
000379366R1 50 O’RING 1 1
‡ 51 PLUG Lowering Sleeve 1 1
‡ 52 SLEEVE Lowering Spool 1 1
‡ 53 SPRING Plunger 1 1
‡ 54 PLUNGER Lowering Spool 1 1
003063656R93 55 PACKAGE Non Return Valve And Relief Valve Comprising of
000751660R1 20 WASHER Copper 1 1
247
Control Valve–Valve Body for Hy-Tec Hydraulics
1
11
8
9
7
5 6
53 41 42
36 40
10 37 39
8 36
35
34 24
2
51 14 33 34 54 22 23
32
21
20
19
18
17
16
31
55 30
29
28
26
50 25 27
48 49 13
46 47 12
45 15
44
43 52
250
Control Valve–Valve Body for Hy-Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
005555283R2 12 GASKET Valve Body 1 1 1 1
000444687 15 PLUG 4 4 4 4
# 54 BORE Assembly Main Control Valve
Comprising of
000385713R1 16 O’ RING 1 1 1 1
000051166D01 17 PLUG Main Sleeve 1 1 1 1
000050936D01 18 SPRING Main Valve 1 1 1 1
‡ 19 SLEEVE Control Valve 1 1 1 1
003040910R1 20 CIRCLIP 1 1 1 1
21 SPOOL Control Valve 1 1 1 1
000051227D01 23 MAIN SLEEVE End Cap 1 1 1 1
000051038D01 24 SCREW Allen 1 1 1 1
000051695D01 * WASHER Spring Lock 1 1 1 1
# 13 RELIEF Valve Bore Assembly Comprising of
007200832C1 25 SEAT Relief Valve integrated 1 1 1 1
000377952R1 26 O’ RING 1 1 1 1
003108946R3 28 BALL Rider Non Return Valve 1 1 1 1
003072883R1 27 BALL 3/8” Relief Valve 1 1 1 1
000751557R2 29 RELIEF Valve Spring 1 1 1 1
003108947R2 31 RELIEF Valve Spring Housing 1 1 1 1
0003110027R1 30 SHIMS Steel 1 1 1 1
53 REGULATING Valve Bore Assembly 1 1 1
Comprising of
003072912R1 34 BALL Flow Conrol Valve 1 1 1 1
000350084R2 33 RIDER Ball 1 1 1 1
000352026R2 32 SPRING Flow Control Valve Ball 1 1 1 1
000050993D01 35 SEAT Ball Valve 1 1 1 1
000704378R1 36 O’ RING 1 1 1 1
007201178A91 PISTON Regulating Assembly-Reduced Width 1 1 1 1
007200882A91 PISTON Regulating Assembly 1 1 1 1
000385713R1 38 RING Bearing - Indigenous 1 1 1 1
007201599B1 ◆
005557647R1 38 RING Bearing - Imported 1 1 1 1
007201180A1 39 GLIDE Ring - Indigenous 1 1 1 1
005554906R1 39 GLIDE Ring - Imported 1 1 1 1
000050992D01 40 PLUG Valve 1 1 1 1
005557646R1 41 O’ RING below glide ring 1 1 1 1
000751567R1 42 CIRCLIP (Internal) 1 1 1 1
000379365R1 * O’ RING 1 1 1 1
000444697 51 PLUG NPTF 1 1 1 1
000051228D01 * ORIFICE 1 1 1 1
55 BORE Assembly Check Valve Comprising of
007200369C1 43 SPRING Check Valve Retainer 1 1 1 1 P/29/F03/54
000051157D01 44 RETAINER Check Valve 1 1 1 1
251
Control Valve–Valve Body for Hy-Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000051155D01 45 SLEEVE Check Valve Ball 1 1 1 1
003074227R2 46 SPRING Non Return Valve 1 1 1 1
003063495R1 47 BALL Rider Non Return Valve 1 1 1 1
003072883R1 48 BALL 3/8” Non Return Valve 1 1 1 1
000051182D01 49 SEAT Check Valve (40 & 60 HP) 1 1 1 1
000051181D01 50 O’ RING (60 HP & 40 HP ) 1 1 1 1
007202286B91 * SEAL RING KIT -Regulating piston - Reduced Width 1 1 1 1 A/134/F05/23
000005130D01 * O’ RING Kit For 60 HP Hy-tec Hydraulics - 1 1
000051365D01 * O’ RING Kit For 40 HP Hy-tec Hydraulics 1 1 - -
252
Lift Arms for VTU & Hy-Tec Hydraulics
1
2
3
4
5
6 10
8
7
11
13
15
14 12
16
17
18
7 19
8
20
9 2
6
5
4
3
1
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000340340R1 1 BOLT 2 2 2 2
000108214R2 2 WASHER Spring Lock 2 2 2 2
000708922R2 3 PLATE Lift Arm Retaining 2 2 2 2
001127628R2 4 ARM Lift Forging 2 2 2 2
007201423B1 4 ARM Lift - Casting 255 Yuvraj & 475 BP 2 2 2 2 A/131/F05/17
A/186/F08/35
001127798R91 5 OILSEAL Rockshaft 2 2 2 2
003044372R1 6 WASHER Rockshaft 2 2 2 2
005555258R1 7 O’ RING Rockshaft 2 2 2 2
001121176R1 8 SPACER Lift Arm 2 2 2 2
001231718R1 9 BUSH Rockshaft 4 4 4 4
003044370R1 10 ROCKSHAFT 1 1 1 1
007200412A1 11 ARM Rocker 1 1 1 1 P/27/F03/42
001231563R1 12 BOLT Hydraulic Rocker Arm 1 1 1 1
007202486B1 13 CAM Rock Shaft - Cast Iron to Nylon (265 DI, 275 DI, 475 DI) 1 1 1 1 A/157/F07/01
007200413A1 14 ROD Connecting 1 1 1 1 P/27/F03/42
007200217B1 15 PIN Std. 1 1 1 1 P/27/F03/42
000103384 16 PIN Cotter 1 1 1 1
003046977R1 17 BUSH Connecting Rod 1 1 1 1
007200414A91 18 CHAIN Safety Complete. 1 1 1 1 P/27/F03/42
003044309R1 19 PIN Lift Arm 2 2 2 2
007201424B1 19 PIN Lift Arm - Casting 2 2 2 2 A/131/F05/17
A/186/F08/35
253
Lift Arms for VTU & Hy-Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
000720631R1 20 PIN Cotter 2 2 2 2
254
Bell Crank Assembly
2
12
3
4 11 13
5
14
6 15
7 16
10
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007201284A1 1 NUT 2 2 2 2
003073898 1 NUT Hex. 19.05 mm (Lock Nut)-595DI 14.9x28 Tyre - - 2 2
000124847 ◆
007201283A1 2 TRUNION Top Link 1 1 1 1
000751508R2 2 TRUNION Top Link - 595DI 14.9x28 Tyre - - 1 1
000050934D01 3 SPACER Top Link Spindle 1 1 1 1
000751506R4 4 Spring Toplink Small (Increased ID) 1 1 1 1
003040826R1 4 Spring Toplink Small - 595DI 14.9x28 Tyre - - 1 1
007201302A1 5 SEAT Spring Small 1 1 1 1
007201185A91 6 OIL SEAL Mudblock 1 1 1 1
005557971R91 7 OILSEAL Top Link Spindle - Doule lip 1 - 1 -
007201185A91 7 OILSEAL Top Link Spindle - OIB - 1 - 1
003064871R1 8 SEAT Spring 1 1 1 1
000751505R1 9 SPRING Top Link (Big) 1 1 1 1
007201282A1 10 SPINDLE Toplink with Collar 1 - 1 - P/29/F03/54
007200582C1 10 SPINDLE Toplink with Collar - 595DI 14.9x28 Tyre - - 1 1 P/29/F03/54
007202549B1 10 SPINDLE Toplink with Collar Induction Hardened - 1 - 1
005557652R1 11 CRANK Top Link 1 1 1 1 P/25/F03/32
007200351B1 11 CRANK Top Link ( 2 Hole Mounting ) 1 1 1 1 P/28/F03/51
000109461 12 LUBRICATOR 1 1 1 1
001121584R1 ◆
255
Bell Crank Assembly
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
001121062R2 13 SHAFT Top Link Crank 1 1 1 1
000051028D01 13 SHAFT Top Link Crank - 595DI 14.9x28 Tyre - - 1 1
005554106R1 14 PLATE Top Link Crank Shaft Lock 1 1 1 1
001121792R1 15 WASHER Tab 2 2 2 2
000179814 16 BOLT 2 2 2 2
003049370R1 * WASHER Plain A/R A/R A/R A/R
003049369R1 * WASHER Plain A/R A/R A/R A/R
000022194R1 * WASHER Plain A/R A/R A/R A/R
005557354R1 * WASHER Plain A/R A/R A/R A/R
007200350B1 * RUBBER Bellow Top Link Spindle 1 1 1 1
007200350B2 * RUBBER Bellow Top Link Spindle 1 1 1 1 P/42/F09/10
256
Linkage Three Point for Hy-Tec Hydraulics
6
16/17
5
1
4
14
15
3
2
10/11
9 12 9
13a
13a
13
13c
8
13d
13e
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007200630B91 1 LINK Top Complete - Universal 1 1 1 1
(275/475/575/595) Comprising of
007200835B1 2 EYEBOLT Top Link (Cat I) 1 1 1 1
007200838B1 3 LOCK PLATE - Top Link 1 1 1 1
007200837B11 4 TURNBUCKLE Top Link With Handle 1 1 1 1
007200836B1 5 EYEBOLT Top Link Cpte. (Cat II) 1 1 1 1
007201714C11 1 LINK Top Complete-CNRL-595 DI 14.9x28 Large Tyre - - 1 -
007201940C91 1 LINK Top Complete-CNSL/CNOL-595 DI 14.9x28 Large Tyre - - 1 1
003044339R92 1 LINK Top Complete (235/245/255/265 DI) Comprising of 1 1 1 1
000704178R21 2 EYEBOLT Top Link (Cat I) 1 1 1 1
000426899 3 NUT 1 1 1 1
003044340R2 4 TURNBUCKLE Top Link With Handle 1 1 1 1
000704177R21 5 EYEBOLT Top Link (Cat II) 1 1 1 1
005557693R2 6 PIN TOPLINK CAT-1 1 1 1 1 P/38/F07/28
005557694R1 7 PIN TOPLINK CAT-2 1 1 1 1
007200598C91 8 PIN Cotter Cpte. Implement 2 2 2 2
007200850C11 14 LIFT Rod LH Fixed Type - 595 DI 14.9 x 28 Large Tyre - - 1 1
007202146B91 14 FIX Lift Rod Assy with Boll Joint - 255/265/275 1 1 1 1
007201120B91 14 LIFT Rod Fixed - Increased Length - 475/575/595 1 1 1 1
007201700C91 15 LIFT Rod RH Cpte. (Jug & Collar)-CNRL/CNOL
- 595 DI 14.9 x 28 Large Tyre - - 1 1
257
Linkage Three Point for Hy-Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007202147B91 15 LIFT Rod RH Cpte. (TB TYPE) -255/265/275 1 1 1 1
007200833B93 15 LIFT Rod RH Cpte. (TB TYPE) - 475/575/595 1 1 1 1
007201119B11 EYE Bolt ASSY. - Lift Rod 1 1 1 1
258
Linkage Three Point for Hy-Tec Hydraulics
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007202116B1 16 BRACKET Check Chain L.H. 1 1 1 1 A/122/F04/42 - A/160/F07/08
007200461C11 16 BRACKET Check Chain L.H. CNOL/CNSL/CNRL
- 595 DI 14.9 x 28 Large Tyre - - 1 1
007601841B91 16 BRACKET Check Chain L.H. - CNPT - Potato Special 1 1 1 1
007202115B1 16 BRACKET Check Chain LH Model All - Angle Type 1 1 1 1 A/151/F06/28
007202627B1 16 BRACKET Check Chain LH - Small Hole 1 1 1 1
007202115B1 17 BRACKET Check Chain RH 1 1 1 1 A/122/F04/42 - A/160/F07/08
007200462C11 17 BRACKET Check Chain RH CNOL/CNSL/CNRL
- 595 DI Large Tyre - 14.9x28 - - 1 1
007202116B1 17 BRACKET Check Chain RH Model All - Angle Type 1 1 1 1 A/151/F06/28
007601842B91 17 BRACKET Check Chain RH - CNPT - Potato Special 1 1 1 1
007202626B1 17 BRACKET Check Chain RH - Small Hole 1 1 1 1
000271560 17* BOLT Check Chain Mounting Bracket 4 4 4 4
000124589 17* NUT Check Chain Mounting Bracket 4 4 4 4
001233150R1 17* WASHER Check Chain Mounting Bracket 4 4 4 4
000050620D02 * CLIP Spring 8 8 8 8
000050591B02 * CLIP Spring - 595 DI 14.9 x 28 Large Tyre 8 8 8 8
005556928R1 * SPRING Top Link Hanger Combined with Seal 1 1 1 1
000271560 * CHECK Chain Bracket Mounting Bolt 4 4 4 4
000124589 * NUT for Check Chain Bracket Mounting 4 4 4 4
005555898R1 * WASHER Spring Lock 5/8” 4 4 4 4
007201424B1 * PIN Lift Rod 4 4 4 4
003071482R1 * PIN Std - Pin Standard Headed Lift Rod 4 4 4 4
000050264D91 * PIN Headed Lift Rod 595 DI 14.9 x 28 Large Tyre 4 4 4 4
003044309R1 * PIN Std - 595 DI Turbo 1 1 1 1
007000049C11 * HANGER Top Link 595 DI 14.9 x 28 Large Tyre - - 1 1
007000048C11 * BRACKET Top Link Hanger 595 DI 14.9 x 28 Large Tyre - - 1 1
007200598C91 * LYNCH Pin 2 2 2 2
005556928R1 * SPRING Top Link Hanger 1 1 1 1
007000049C11 * CHAIN Top Link Hanger 595 DI 14.9 x 28 Large Tyre 1 1 1 1
007200598C91 * LYNCH Pin for Hanger Bracket 595 DI 14.9 x 28 Large Tyre 2 2 2 2
KITS
000051300D01 * O’ Ring Cross Shaft 60HP - - 1 1
000051365D01 * O’ Ring Cross Shaft 40HP 1 1 - -
001127224R92 * PACKAGE O’ Ring 1 1 1 1
005558382R91 * GASKET Kit for Hydraulic 1 1 1 1
259
Three Point Linkages
11
4 8
9
6 5 2
13 12
1
14 45
15
16
46
17
23 18
24 19
25 29 30 20 47
48 21
22 26
33 28 42
34
27
43
41
37
g e 44 b
39 38
f d c a
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
007201940C91 1 LINK Assy. Upper – 1 UA/33/F05-22
007200867C1 2 LOCK PLATE Top Link – 1 UA/33/F05-22
007201946C11 4 TURN Buckle Cpte. Upper Link – 1 UA/33/F05-22
007201943C11 5 EYE BOLT ASSY. Upper Link CAT II LH – 1 UA/33/F05-22
007201944C11 5 EYE BOLT ASSY. Upper Link CAT I RH – 1 UA/33/F05-22
005557693R1 6 PIN Top Link CAT I – 1 UA/33/F05-22
005557694R1 6 PIN Top Link CAT II – 1
005557693R1 6 PIN CPTE Top Link CAT I – 1 AA/144/F06-15
003074763R1 * RING Extension – 2 ELIMINATED
007200598C91 * LYNCH PIN ASSY. – 1
000704207R4 8 SWIVEL Lift Rod – 2 OBSOLETE AA/119/F04-
34
003069069R3 9 PIN HEADED LEV. GB – 1 OBSOLETE AA/119/F04-
34
000050684D99 * WASHER PLAIN – 2 OBSOLETE AA/119/F04-
34
003044309R1 23 PIN Headed Lift Arm – 3 OBSOLETE AA/119/F04-
34
005556373R1 24 LIFT ROD Upper Half LH – 1 OBSOLETE AA/119/F04-
34
007201107C1 24 YOKE LH Lift Link – 1
007200461C11 25 BRACKET RAC End Cpte. - LH – 1 AA/128/F05-14
260
Three Point Linkages
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART 40 HP 60 HP REVISION / REMARKS
REG OIB REG OIB
007200462C11 26 BRACKET RAC End Cpte. - RH – 1 AA/128/F05-14
000271560 26* BOLT Check Chain Bracket Mtg. 595 DI 14.9 x 28 Large Tyre – 4
000124589 26* NUT Check Chain Bracket Mtg. – 4
595 DI 14.9 x 28 Large Tyre
0005555989R1 26* WASHER Spring Lock Check Chain Bracket Mtg. – 4
595 DI 14.9 x 28 Large Tyre
000050751D99 27 LINK ASSY. LOWER - LH - 595 DI – 1
14.9 x 28 Large Tyre
000050752D99 28 LINK ASSY. LOWER - RH - 595 DI – 1
14.9 x 28 Large Tyre
007000039C11 29 PLATE Lower Link Complete - LH - 595 DI – 1
14.9 x 28 Large Tyre
000700040C11 30 PLATE Lower Link Complete - RH - 595 DI – 1
14.9 x 28 Large Tyre
000271606 33 BOLT 19.05 mm UNC - 595 DI – 6
14.9 x 28 Large Tyre
000114610 * WASHER 19.05 mm Star Lock - 595 DI – 6
14.9 x 28 Large Tyre
003071482R2 34 PIN Headed Lift Rod - 595 DI – 2
14.9 x 28 Large Tyre
007200280C2 37 TUBE Stabilizer - 595 DI – 2 A/169/F07/37
14.9 x 28 Large Tyre
007200281C1 38 EYEBOLT Link End - 595 DI – 2
14.9 x 28 Large Tyre
007200282C1 38 EYEBOLT RAC End - 595 DI – 2
14.9 x 28 Large Tyre
007200354C1 39 FORK LINK End - 595 DI – 2
14.9 x 28 Large Tyre
007200432C1 39a NUT M24 x 3 Nylock - 595 DI – 2
14.9 x 28 Large Tyre
007201177C1 39b WASHER M24 Machined - 595 DI – 2
14.9 x 28 Large Tyre
000050264D99 41 PIN Lift Rod - 595 DI – 2
14.9 x 28 Large Tyre
000050591B02 * CLIP Spring - 595 DI – 2 OBSOLETE AA/119/F04-
34
14.9 x 28 Large Tyre
000050807D99 42 PIN Stabilizer Shorter - 595 DI – –
14.9 x 28 Large Tyre
007200283C1 43 FORK RAC End - 595 DI – 2
14.9 x 28 Large Tyre
007200598C91 * LYNCH PIN Assembly – 2
000050686D99 * WASHER Plain 13.10 X 24.00 X 2.0 – 8
261
Three Point Linkages
5 2 4
1
6
45
46
23
24
47
25
48 30
29
26
28
33 34
42
43
41
37
38
39
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
005555989R1 * WASHER G15.875 mm Spring Lock – 8
007200422C1 * SCREW G15.875 mm Hex. – 4 OBSOLETE AA/119/F04-34
000271724 * BOLT G15.875-11 x 57.15 mm Hex. – 8 AA/135/F05-27
000124589 * NUT G15.875 mm UNC –
007000067C11 45 BRACKET CPTE. Rear Tow-hook – 1
007000068C11 46 TOW-HOOK CPTE. Rear – 1
007000087C11 47 PIN CPTE. Trailer – 1
001099817R1 * WASHER Plain – 1
000271558 * SCREW G15.875 mm HEX. – 6
005555981R1 * WASHER G15.875 mm Spring Lock – 10
007200598C91 * LYNCH PIN Assembly – 1
007200491C1 * SCREW G19.05 mm X 43.18 mm – 6
005556439R1 * NUT G19.05 mm UNC 6 –
005555990R1 * WASHER G19.05 mm SPRING 6 –
000180123 * BOLT G7.938 mm UN262C - G28.575 mm 2 2
001082360R2 * WASHER G7.938 mm Spring Lock 2 2
007000048C11 * BRACKET Top Link Hanger 1 1
007000049C11 * HANGER Top Link 1 1
007200598C91 * LYNCH PIN Assembly 1 1
007200850C11 48 LIFT Rod Cpte - Fixed Type LH 1 – AA/119/F04-34
072001700C91 ASSY. Lift Link Cpte. RH (Lug & Collar) Consists of 1 1 UA/33/F05-22
262
Three Point Linkages
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
072001707C11 A EYE BOLT Cpte RH Lift Link 1 1 UA/33/F05-22
007201708C11 B TUBE Cpte. RH Lift Link 1 1 UA/33/F05-22
007201709C11 C YOKE Cpte. RH Lift Link 1 1 UA/33/F05-22
007201714C11 D HANDLE Cpte Lift Link 1 1 UA/33/F05-22
000109461 * NIPPLE Grease 1 1 UA/33/F05-22
263
Levelling Gear Box & Lift Rod Assy - Old Tractor
6 1 3 9
8 10
11
3
1 5
2 6 13
14
23 4
15
16
18
11 17
22
21 18
20
19 11
19
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
000704207R4 1 SWIVEL Lift Rod 1 1
003044309R1 2 PIN STD Headed 1 1
000103409 3 PIN Hair Clip 1 1
000103408 7 PIN Hair Clip 1 1
005554145R91 4 ROD Levelling With Telescopic Tube Comprising of 1 1
003069056R96 4 ROD Cpte. Levelling Comprising of 1 1
001099902R93 ◆
003069069R2 6 PIN 2 2
003069057R5 8 BOX Levelling Gear 1 1
003069062R3 9 CRANK Levelling Control 1 1
000142506 10 PIN 1 1
001121576R1 * CLIP Spring Levelling Gear Box Lock 1 1
001049461 11 NIPPLE Grease 2 2
001127040R92 12 SET Of Gear & Pinion 1 1
000103905 13 KEY Woodruff 1 1
003069066R2 14 ROD Levelling 1 1
000555698R1 15 BEARING Disc Levelling Gear Box 1 1
005551028R2 16 LEVELLING Rod Bearing (Bush) 1 1
003069065R1 17 NUT Levelling Rod Bearing Lock 1 1
001121459R92 18 TUBE Telescopic Lift Rod W/Gr. Nipple (Reg.) 2 2
001127908R92 19 FORK Lift Rod Cpte. (For Tele. Lift Rod) 2 2
264
Levelling Gear Box & Lift Rod Assy - Old Tractor
QUANTITY
PART NUMBER REF. DESCRIPTION OF PART REVISION / REMARKS
40HP 60HP
003071482R2 20 PIN 2 2
000179875R1 21 WASHER Plain 2 2
000702631R1 22 PIN Hair Clip 2 2
005550262R92 23 FIX Lift Rod Assy with Boll joint 1 1
001127642R92 * LIFT Rod Upper Half L.H. Comprising of 1 1
001127641R2 39 SHAFT L.H. Lift Rod Upper Half 1 1
000112740R92 12 SET of Gear & Pinion 1 1
000306969R3 18 STD. Head Pin 2 2
000050365D99 9 CRANK Levelling 1 1
000050366D99 14 O’RING 1 1
000142506 * PIN Groove G 4.7625 mm x 19.05 mm 1 1
000103408 * PIN Cotter 4 4
265