ILLUSTRATED SPARE PART LIST

FOR

4R1040TA ENGINE
FOR POWER GENERATION
A/C – GOEM

APPLICATION CODE NO.

4H.8901

KIRLOSKAR OIL ENGINES LIMITED

A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

MARCH- 2016 PUBLICATION NO. 4H.1900.20.0.00-REV.01

1
 GROUP INDEX
APPLICATION CODE 4H.8901

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR INLET MANIFOLD (TA) 4H.223 1 5
2 AIR INTAKE SYSTEM 4H.08PM.01 1 6,7
3 ALTERNATOR COUPLING FASTENERS 4H.09PK.01 1 8
ALTERNATOR MOUNTING WITH POLY V
4 4H.1484.13 1 9,10
BELT PULLEY 6PK (2R TO 4RTA)
5 AVM ASSEMBLY 4H.12PM.01 1 11
BOSCH INLINE FIP FOR 4R1040TA ENGINE
6 (102 HP @ 1500 RPM, CPCB-II, BOSCH PART 4H.1890.2 1 12,13
NO. E C40 2775 00)
BOSCH P TYPE INJECTOR (ASSLY. NO. E 080
7 4H.1429.7 4 14
2141 00, NOZZLE TIP NO. B 613)
8 BREATHER HOSE 4H.13PM.01 1 15
9 BREATHER PIPE (TURBO ENGINE STAGE 1) 4H.161.1 1 16
10 CAC IN AND OUT PIPE CONNECTION 4H.224.6 1 17 TO 18
CAMSHAFT & GEAR ASSEMBLY FOR T
11 4H.003.4 1 19
ENGINE (CAST IRON)
12 CHARGING ALTERNATOR MOUNTING 4H.07PM.01 1 20
13 CLAMP ASSY 4H.10PM.02 1 21
14 CONTROL PANEL CONNECTOR ASSEMBLY 4H.16PK.02 1 22
15 COOLING SYSTEM 4H.10PM.03 1 23 TO 24
16 COOLING SYSTEM 4H.10PK.03 1 25 TO 26
CRANK PULLEY FOR POLY V BELT 6PK
17 4H.1295.5 1 27
(2R TO 4RTA)
18 CRANKCASE (TURBOCHARGED ENGINE) 4H.156 1 28 TO 31
19 CRANKSHAFT 4H.181.1 1 32
20 CYLINDER HEAD ASSEMBLY 4H.1726 1 33 TO 36
21 CYLINDER LINER.(105 DIA) 2H.008 4 37
22 DELIVERY BODY. 2H.013 1 38
23 DIPSTICK ( PRESSED SUMP ) 04.445 1 39
ENGINE MOUNTING FOOT
24 2H.124 1 40
( FOR PACKING PURPOSE )
25 ENGINE MTG.FOOT (G.E SIDE) 4H.228 1 41
26 ENGINE WIRING HARNESS 4H.27PM.01 1 42
27 EXHAUST DIFFUSER AND MNTG.(TA) 4H.221 1 43
28 EXHAUST MANIFOLD (TA) CASTING 4H.220 1 44
29 EXHAUST SYSTEM 4H.11PK.01 1 45 TO 46
30 FAN AND SPACER ASSEMBLY 4H.03PM.01 1 47
31 FLANGE AND FASTENERS FOR TAIL PIPE 4H.21PK.02 1 48
32 FLYWHEEL & FLYWHEEL HOUSING ( 3R/4R ) 3H.04PM.01 1 49
FUEL FILTER MOUNTING
33 4H.657 1 50
FOR SPIN ON FILTER
34 FUEL INJECTION PUMP (STAGE TWO) 4H.006.2 1 51
35 FUEL PIPING 4H.15PM.01 1 52,53
36 FUEL PUMP GEAR. 2H.011 1 54
37 FUEL TANK UNIT 4H.22PM.01 1 55

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
GEAR CASING (NEW DESIGN COMBINED
38 4H.1235 1 56,57
WITH FRONT COVER)
39 HIGH PRESSURE PIPE SET ( 6 X 2.0 X 550 ) 4H.1943 1 58
INTERMEDIATE GEAR AND SUPPORT
40 4H.237.1 1 59
FOR COMBINED GEAR CASING
41 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 1 60
42 KIT GROUP S/F CANOPY (4RTA - CPCB II) 4H.104.4 1 61
L.O. COOLER & FILTER FOR 4RT/TA S/F
43 4H.658 1 62,63
WATERN JACKET HEATER
LEVEL1 KG934 CONTROLLER &
44 4H.16PK.05 1 64,65
CONNECTOR ASSEMBLY
45 LIFTING HOOK (TURBO ENGINE) 4H.170 1 66
46 LUB OIL PUMP 6H.004 1 67,68
LUB OIL SUMP (PRESSED)
47 4H.1247 1 69
DRAIN HOLE AT G.E
48 LUBE OIL DRAIN ARRANGEMENT 4H.14PM.01 1 70
NOZZLE LEAK OFF PIPE FOR 4R1040
49 4H.1321.1 1 71
INTERNACO END CONNECTION M12 UNOIN
50 OIL SEAL HOUSING (FLYWHEEL END) 2H.096.2 1 72
OIL SUPPLY AND DRAIN
51 4H.222 1 73,74
PIPE FOR TURBO (TA)
PISTON AND CON ROD ASSEMBLY
52 4H.180.5 4 75,76
(CPCB II- 40 DIA PIN)
53 POLY V BELT (FENNER, 6PK-1190) 4H.1493 1 77
54 PUSHROD & TAPPETS 2H.007 4 78
55 ROCKER COVER (TURBO ENGINE) CASTING 4H.160 1 79
ROCKER SUPPORT ASSLY
56 4H.1433 1 80,81
(LOW FREQ. TAPPET ADJ)
57 RADIATOR (PP SHEET) 82.5KVA TATA TOYO 4H.1410.40.0.PR 1 82
58 SENSOR UNIT 4-20mA 4H.01PM.07 1 83
59 SET OF STICKERS 4H.23PM.01 1 84,85
SPIN ON FUEL FILTER
60 3H.132 1 86
(MICO NO F002 H20 116)
61 STARTER MOUNTING ASSEMBLY 4H.06PM.02 1 87
62 STOP SOLENOID ASSEMBLY 4H.02PM.01 1 88
63 SUCTION HOSE ASSY 4H.08PM.02 1 89
64 SUCTION TUBE (TURBOCHARGED ENGINE) 4H.231 1 90
THERMOSTAT AND MNTG.
65 4H.096 1 91, 92
(UPWORD OPENING)
66 THERMOSTAT PLUG 46.260.8 1 93
TURBOCHARGER ( K24 --- 5.11 ) FOR
67 4H.277 1 94
4R1040TA ENGINE
68 WATER PUMP (282.5 CRS) 4H.052 1 95
WATER PUMP PULLEY FOR POLY V BELT
69 4H.1483 1 96
6PK (2R TO 4RTA)
70 SET OF JOINTS 4H.1806.45 1 97
71 SET OF COPPER WASHERS 4H.1806.46 1 99

3
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
72 SET OF 'O' RINGS 4H.1806.47 1 100
73 SET OF BEARINGS 1 101

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION AND

DESCRIPTIONS ARE NOT BINDING

4
TITLE: - AIR INLET MANIFOLD (TA) GROUP: - 4H.223

6 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.223.01.0.00 AIR INLET MANIFOLD (TA) 1
2 4H.030.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
3 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 5
4 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
5 50.506.08.000. PLAIN MACHINED WASHER - M8 8
6 4H.223.11.0.00 JOINT FOR AIR INLET PIPE 1

5
TITLE: - AIR INTAKE SYSTEM GROUP: - 4H.08PM.01

6
12

11

4 7
10 3
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
AIR CLEARNER MOUNTING
*1 4H.08PM.10.0.00 1 OF SR. NO.
BRACKET ASSEMBLY 2 TO 4
AIR CLEANER BRACKET FOR
2 4H.227.11.0.00 1
6H.412.20 AIR CLEANER
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
4 50.003.10.022. SET SCREW - M10X1.5X22 - 8.8 4
CONSISTING
*5 4H.08PM.20.0.00 AIR CLEANER ASSEMBLY 1 OF SR. NO.
6 TO 12
RADIAL SEAL AIR CLEANER
6 6H.412.10.0.00 ASSLY(W/O SAFETY ELEMENT) 1
KFA-01-7222
7 50.548.10.000. SPECIAL PLAIN WASHER - M10 4
8 50.003.10.022. SET SCREW - M10X1.5X22 - 8.8 4
9 4H.227.12.0.00 HOSE FOR AIR CLEANER 1
JUPITER WORM DRIVE CLAMP,
10 48.305.07.0.00 TYPE 603,80mm DIA(S/F 80mm 1
HOSE O.D.)

6
TITLE: - AIR INTAKE SYSTEM GROUP: - 4H.08PM.01

6
12

11

4 7
10 3
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

T BOLT CLAMP JUPITOR
11 06.376.08.0.00 1
(RANGE FROM DIA 116 TO 123)
RESTRICTION INDICATOR –
12 47.113.15.0.00 1
20”W.G.

7
TITLE: - ALTERNATOR COUPLING FASTENERS GROUP: - 4H.09PK.01

5
3

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.548.12.000. SPL. PLAIN WASHER - M12 2
2 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
HARD WASHER
3 02.438.23.0.00 20
(11 I.D. X 19 O.D. X 1.5 TH )
4 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 8
5 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12

8
TITLE: - ALTERNATOR MOUNTING WITH
POLY V BELT PULLEY 6PK GROUP: - 4H.1484.13
(2R TO 4RTA)

4 9
8
17
5
7 3
7 18
6

10
20
19
12
13
9

15 9 11
13 9 14 21

16 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ALTERNATOR MOUNTING KIT
*1 4H.1484.10.0.00 1 OF SR. NO. 2 &
FOR POLY V BELT 8 TO 21
CONSISTING
MOUNTING SUBASLY. FOR
*2 4H.044.20.0.00 1 OF SR. NO. 3
ALTERNATOR TO 7
3 48.175.07.0.00 BKT.FOR ALT 1
BUSH FOR ALTERNATOR (IN
4 48.067.04.0.00 1
BRACKET) 32MM
5 50.006.10.000. NUT - M10X1.5 - GR.8 1
DOWEL BOLT FOR ALTERNATOR
6 48.067.03.7.00 1
M10X1.5 (130MM)
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
8 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 2
9 50.506.10.000. PLAIN MACHINED WASHER - M10 6
PULLEY FOR ALTERNATOR
10 4H.1484.11.0.00 1
56.5 P.C.D
LOCATING BOLT
11 4H.198.02.0.00 1
(FOR EYE BOLT) 65MM

9
TITLE: - ALTERNATOR MOUNTING WITH
POLY V BELT PULLEY 6PK GROUP: - 4H.1484.13
(2R TO 4RTA)

4 9
8
17
5
7 3
7 18
6

10
20
19
12
13
9

15 9 11
13 9 14 21

16 22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.506.12.000. PLAIN MACHINED WASHER - M12 1
13 50.006.10.000. NUT - M10X1.5 - GR.8 3
14 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1
15 4H.329.26.0.00 SWIVEL PIECE 1
16 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1
17 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
18 50.506.06.000. PLAIN MACHINED WASHER - M6 2
19 F6.018.19.0.00 EYE BOLT 1
20 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
21 02.022.06.0.00 WASHER 1
22 50.548.08.000. SPL.PLAIN M/CED WASHER 1

10
TITLE: - AVM ASSEMBLY GROUP: - 4H.12PM.01

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ANTI VIBRATION MOUNT 100 CRS
1 4H.1716.01.0.00 4
43 HT CORI RUBBER
2 50.506.10.000. PLAIN MACHINED WASHER - M10 12
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 8
4 50.006.10.000. NUT - M10X1.5 - GR.8 4

11
TITLE: - BOSCH INLINE FIP FOR 4R1040TA
ENGINE (102 HP @ 1500 RPM, CPCB-II, BOSCH GROUP: - 4H.1890.2
PART NO. E C40 2775 00)

8
1
18
7 13
9
17
14

12
10
11
5 10
15
3

16

4
2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOSCH INLINE FIP FOR 4R1040TA
ENGINE (102 HP @1500 RPM, CPCB-
1 4H.1890.02.0.00 1
II, BOSCH PART NUMBER. E C40
2775 00, LLA Elements)
JOINT FOR FUEL PUMP (NON
2 34.016.12.0.00 1
ASBESTOS)
L.O.SUPPLY HOSE (FIP) M10 BANJO
3 4H.006.01.0.00 1
ENDS X 235 L
SPECIAL BANJO BOLT(L.O.SUPPLY
4 03.660.07.0.00 1
TO PUMP)
5 50.508.07.000. COPPER WASHER (10X14) 1
BANJO BOLT WITH STRAINER (2
6 34.016.15.0.00 1
443 456 900)
7 50.504.04.0.00 BANJO BOLT - M14X1.5 1
BRACKET FOR SPEED
8 4H.122.01.0.00 1
ADJUSTMENT
9 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
10 03.065.04.0.00 KNURLED NUT 1

12
TITLE: - BOSCH INLINE FIP FOR 4R1040TA
ENGINE (102 HP @ 1500 RPM, CPCB-II, BOSCH GROUP: - 4H.1890.2
PART NO. E C40 2775 00)

8
1
18
7 13
9
17
14

12
10
11
5 10
15
3

16

4
2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 03.065.05.0.00 SPHERICAL WASHER 1
O RING - DIPSTICK (2X5,21515 OR
12 03.036.01.0.00 1
21511)
13 50.003.06.015. SET SCREW - M6X1X15 - 8.8 1
14 50.001.01.010. SPLIT COTTER PIN - 1.6X10 1
15 50.006.08.000. NUT- M8X1.25 - GR.8 1
HOSE TAIL CONNECTION (S/F M14
16 06.610.10.0.00 1
BANJO)
17 50.508.12.000. COPPER WASHER (14X20) 1
18 50.506.06.000. PLAIN MACHINED WASHER - M6 1

13
TITLE: - BOSCH P TYPE INJECTOR (ASSLY. NO.
GROUP: - 4H.1429.7
E 080 2141 00, NOZZLE TIP NO. B 613)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOSCH P TYPE INJECTOR
1 4H.1429.10.0.00 (ASSLY. NO. E 080 2141 00, NOZZLE 1
TIP NO. B 613)

14
TITLE: - BREATHER HOSE GROUP: - 4H.13PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BREATHER HOSE FOR 82.5 KVA
1 4H.844.01.0.00 1
SILENT SET
HOSE CLIP (41 MM) For
2 50.519.08.000. 2
40.002.06.0.00

15
TITLE: - BREATHER PIPE
GROUP: - 4H.161.1
(TURBO ENGINE STAGE 1)

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.161.05.0.00 BREATHER PIPE 1
2 4H.161.06.0.00 CLIP FOR BREATHER PIPE 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1

16
TITLE: - CAC IN AND OUT PIPE CONNECTION GROUP: - 4H.224.6

7
12
11
2 12

1
6 15

10 13
14
10

9
4 5 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.224.06.0.00 AIR PIPE ( TURBO SIDE ) 1
2 4H.224.07.0.00 AIR PIPE ( CAC SIDE) 1
3 4H.224.08.0.00 JOINT ( AIR PIPE) 1
RUBBER HOSE(COMPRESSOR
4 4H.168.11.0.00 1
OUTLET)-K24 TURBO
5 4H.224.02.0.00 BRACKET FOR AIR PIPE 1
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
7 4H.224.03.0.00 U CLAMP 2
8 50.006.08.000. NUT- M8X1.25 - GR.8 8
9 50.506.08.000. PLAIN MACHINED WASHER - M8 12
10 50.548.08.000. SPL.PLAIN M/CED WASHER 6
RUBBER HOSE FOR MAIN AIR PIPE
11 F6.680.06.0.00 100 X 100 X 180 LENGTH WITH 3 2
STEEL RINGS
T-BOLT CLAMP JUPITER JT6A20
12 F6.680.25.0.00 4
(100 - 108 DIA RANGE)
AIR PIPE
13 4H.224.04.0.00 1
(CAC TO AIR INLET MANIFOLD)

17
TITLE: - CAC IN AND OUT PIPE CONNECTION GROUP: - 4H.224.6

7
12
11
2 12

1
6 15

10 13
14
10

9
4 5 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 4
15 4H.224.13.0.00 CAP FOR CAC PIPE 2

18
TITLE: - CAMSHAFT & GEAR ASSEMBLY
GROUP: - 4H.003.4
FOR T ENGINE (CAST IRON)

3 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.003.70.0.00 CAMSHAFT SUBASSLY 1 OF SR. NO.
2&3
CAMSHAFT FOR 4R1040 CHILLED NOT SUPPLIED
2 4H.003.08.0.00 1
C.I. (FINISH) LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1 LOOSE
THRUST WASHER FOR CAM NOT SUPPLIED
4 4H.003.02.0.00 1
SHAFT LOOSE
5 03.117.02.0.00 PIN 1

19
TITLE: - CHARGING ALTERNATOR MOUNTING GROUP: - 4H.07PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY CHARGING
ALTERNATOR 12V, 35A, MICO
1 3H.315.01.0.00 1
MAKE K1 MODEL NO.F 002 G1B 342
120 DEGREE MOUNTING
BELT GAURD FOR ALTERNATOR
2 4H.198.07.0.00 1
(S/F COMBINED GEAR CASING)
3 50.506.06.000. PLAIN MACHINED WASHER - M6 2
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
5 50.548.08.000. SPL.PLAIN M/CED WASHER 1
6 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 1

20
TITLE: - CLAMP ASSY GROUP: - 4H.10PM.02

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.073.05.0.00 LOWER CLAMP FOR PIPE 1
2 4H.073.04.0.00 UPPER CLAMP FOR PIPE 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2

21
TITLE: - CONTROL PANEL CONNECTOR
GROUP: - 4H.16PK.02
ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
TYCO/MSSL MAKE CONNECTOR
*1 DV0.853.60.0.00 1 OF SR. NO. 2
FOR PANEL SIDE TO 6
4PIN CONNECTOR HOUSING TYCO NOT
*2 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*3 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*4 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
10PIN CONNECTOR HOUSING
NOT
*5 47.569.17.0.00 MSSL MAKE (MALE) TYPE- 250 1
ILLUSTRATED
SERIES
20AMP TERMINAL MSSL MAKE NOT
*6 47.569.18.0.00 10
(MALE) TYPE- 250 SERIES ILLUSTRATED

22
TITLE: - COOLING SYSTEM GROUP: - 4H.10PM.03

7
4 10
17

6 16

15

5 4
17
4
6 2 10 10
4 10
14
3
13
12
11
10
9
8 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.10PM.20.0.00 WATER CONNECTION ASSEMBLY 1 OF SR. NO. 2
TO 17
HOSE (PIPE TO WATER PUMP)
2 4H.073.02.0.00 1
(45X45X80L)
3 4H.073.07.0.00 PIPE(RADIATOR TO PUMP INLET) 1
4 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 5
5 4H.226.14.0.00 MAKE UP HOSE 4R TA 1
WORM DRIVE CLAMP ( JUPITOR
6 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)
HOSE (THERMOSTAT TO RAD
7 4H.226.15.0.00 1
INLET)
8 4H.226.16.0.00 HOSE (RAD OUT TO ENGINE IN) 1
9 30.650.02.0.00 HOSE CLIP (S.S.70 DIA.) 1
10 50.508.12.000 COPPER WASHER (14X20) 5
ADAPTOR FOR WATER TEMP.
11 4H.225.14.0.00 1
SWITCH
12 4H.225.13.0.00 SPACER FOR VENT CONNECTION 1

23
TITLE: - COOLING SYSTEM GROUP: - 4H.10PM.03

7
4 10
17

6 16

15

5 4
17
4
6 2 10 10
4 10
14
3
13
12
11
10
9
8 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

HOSE TAIL CONNECTION (S/F M14
13 06.610.10.0.00 1
BANJO)
14 50.504.04.000 BANJO BOLT - M14X1.5 1
15 4H.225.11.0.00 ADAPTOR FOR VENT PIPE 1
16 4H.225.09.0.00 VENT PIPE 1
17 06.610.04.0.00 WIRE HOSE CLIP (S/F 16 MM PIPE) 2

24
TITLE: - COOLING SYSTEM GROUP: - 4H.10PK.03

12
11 11
12
13
14 14
13

13
15 15
13

7
3 8
5
6 9
4
2 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.10PM.30.0.00 RADIATOR DRAIN ASSEMBLY 1 OF SR.NO.-
2 TO 7
ADAPTOR FOR DRAIN COCK (1/2"
2 3H.153.02.0.00 1
BSP MAIL)
3 50.506.14.000. PLAIN MACHINED WASHER - M14 2
4 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1
5 3H.153.21.0.00 DRAIN COCK 1
6 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
SPRING BAND CLIP ( KLIPCO/
7 2H.112.01.0.00 1
NOMINAL DIA. 10 ) )
ANTIVIBRATION MTG.-
8 48.213.08.0.00 2
BOTTOM,RADIATOR.
9 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
10 50.006.10.000. NUT - M10X1.5 - GR.8 2
11 6H.019.07.0.00 BUSH STEEL 2
12 6H.019.06.0.00 RUBBER BUSH 2
13 50.548.12.000. SPL. PLAIN WASHER - M12 4
14 50.006.12.000. NUT - M12X1.75 - GR.8 2

25
TITLE: - COOLING SYSTEM GROUP: - 4H.10PK.03

12
11 11
12
13
14 14
13

13
15 15
13

7
3 8
5
6 9
4
2 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

15 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2

26
TITLE: - CRANK PULLEY FOR POLY V BELT
GROUP: - 4H.1295.5
6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANK SHAFT PULLEY
1 4H.1295.06.0.00 1
S/F GEAR CASING
2 4H.370.02.0.00 BOLT FOR CRANK PULLEY 5

27
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156
ENGINE)

23
5 6 3 24
22
4 19
38 21
20 16
18 17
15 37
40
35
43 25 36
14 30
42
33 26
41
7 31
28
13
11 34
9 44
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANKCASE ASSLY.WITHOUT
*1 4H.156.20.0.00 1 OF SR. NO. 2,
BEARINGS 15 TO 26
CONSISTING
CRANKCASE (LINE BORING
*2 4H.156.50.0.00 1 OF SR. NO. 3
OPERATION) TO 14
CRANKCASE (TURBOCHARGED NOT SUPPLIED
3 4H.156.01.0.00 1
ENGINE) LOOSE
4 F6.007.34.0.00 SEALING CAP 5
5 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
6 4H.001.05.0.00 SEALING CAP 3
CRANK SHAFT PLUG -
7 34.003.07.0.00 2
ALUMINIUM
8 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
9 03.001.23.0.00 1
HOLE LOOSE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
10 03.001.24.0.00 3
HOLES LOOSE

28
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156
ENGINE)

23
5 6 3 24
22
4 19
38 21
20 16
18 17
15 37
40
35
43 25 36
14 30
42
33 26
41
7 31
28
13
11 34
9 44
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
11 4H.001.02.0.00 BEARING CAP(GEAR END)(FINISH) 1
LOOSE
BOLT FOR MB CAP(HEX HEAD)
12 03.001.22.0.00 10
M14X2X128
13 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10
14 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
15 03.001.04.0.00 CAM BUSH 1
16 04.001.08.0.00 PRECOATED SCREW PLUG 1
17 50.508.19.000. COPPER WASHER (20X26) 1
18 03.001.07.0.00 SLOTTED PIN 5
19 4H.001.22.0.00 PRECOATED PLUG 6
20 50.508.10.000. COPPER WASHER (12X18) 6
21 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
22 4H.001.14.0.00 1
PLATE
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
24 50.506.08.000. PLAIN MACHINED WASHER - M8 3
25 02.037.04.0.00 DIPSTICK GUIDE 1
26 50.610.10.000. CORE PLUG 1

29
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156
ENGINE)

23
5 6 3 24
22
4 19
38 21
20 16
18 17
15 37
40
35
43 25 36
14 30
42
33 26
41
7 31
28
13
11 34
9 44
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 28
*27 02.001.07.0.00 MAIN BRG TOP & BOTTOM 5 REFER TO SET
OF BEARINGS
INDEX PAGE
28 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISRTING
THRUST RING PAIR-DRIVE
*29 03.001.18.0.00 1 OF SR. NO.
END,102 DIA. 30, 31
30 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
31 03.001.21.0.00 1
END,BOTTOM)
CONSISTING OF
*32 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 SR. NO. 33, 34
33 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF(G.E.-
34 B2.005.19.0.00 1
BOTTOM)
35 50.602.14.000. PLUG (M14X1.5) 1
36 50.508.12.000. COPPER WASHER (14X20) 1
37 50.401.08.014. DOWEL 2

30
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156
ENGINE)

23
5 6 3 24
22
4 19
38 21
20 16
18 17
15 37
40
35
43 25 36
14 30
42
33 26
41
7 31
28
13
11 34
9 44
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

38 4H.156.90.0.00 OIL SPRAY NOZZLE (MODIFIED) 4
SUB. ASSEMBLY OF SPECIAL CONSISTING
*39 4H.156.07.0.00 BANJO BOLT(FOR OIL SPRAY 4 OF SR. NO. 40
NOZZLE.) TO 43
40 4H.156.05.0.00 BANJO BOLT 1
CLOSING BUTTON (FOR OIL
41 4H.156.06.0.00 1
SPRAY BANJO BOLT)
42 02.002.02.0.00 SPRING 1
43 02.002.04.0.00 STEEL BALL 1
44 48.288.02.0.00 PLUG FOR DIP STICK HOLE 1

31
TITLE: - CRANKSHAFT GROUP: - 4H.181.1

9
10

4 8

6 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.181.30.0.00 CRANKSHAFT ASSLY. WITH GEAR 1 OF SR. NO. 2 &
7,8
CONSISTING
*2 4H.181.40.0.00 CRANK SHAFT ASSEMBLY. 1 OF SR. NO. 3
TO 6
3 4H.181.03.0.00 CRANKSHAFT 1
4 04.005.11.0.00 BALANCE WT. 4
HARD WASHER (13 I.D X 21O.D X
5 02.005.04.0.00 8
1.5 TH)
SOCKET HEAD BOLT -
6 04.005.12.0.00 8
M12X1.75X60 -10.9
7 4H.371.02.0.00 CRANKSHAFT GEAR 1
8 50.401.08.060. DOWEL PIN 8X60 1
9 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1
10 50.401.08.025. DOWEL PIN 8X25 1

32
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CYLINDER HEAD ASSLY
*1 4H.1432.30.0.00 1 OF SR. NO. 2 &
COMPLETE. 30 TO 33
CONSISTING
CYL.HEAD ASSLY WITH VALVES OF SR. NO.
*2 4H.1432.20.0.00 1
& SPRINGS 3 TO 11 &
26 TO 29
3 06.631.02.0.00 VALVE SEAL 8
CONSISTING
*4 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO. 5,6
5 4H.1432.04.0.00 INLET VALVE 4
6 4H.1432.05.0.00 EXHAUST VALVE 4
7 34.013.13.0.00 CUP FOR VALVE SPRING. 8
8 02.022.13.0.00 VALVE SPRING 8
9 02.022.11.0.00 VALVE CUP 8
10 02.022.28.0.00 VALVE COLLET(3-GROOVE) 16
CYLINDER HEAD (P TYPE CONSISTING
OF SR. NO.
*11 4H.007.110.0.00 INJECTOR) ASSEMBLY WITH VS 1
12 TO 15 &
INSERT & VG 19 TO 25

33
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CYLINDER HEAD (FINISH) WITH P
12 4H.007.48.0.00 1
TYPE INJECTOR (SINGLE JACKET)
VALVE SEAT INSERT (INLET)
13 4H.1432.02.9.00 4
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
14 4H.1432.03.9.00 4
SEMI-FINISH
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*15 4H.007.39.0.00 8
GUIDE & SNAP RING OF SR. NO. 16
CONSISTING
ASSEMBLY OF SEMIFINISH VALVE
*16 4H.007.38.0.00 1 OF SR. NO.
GUIDE & SNAP RING 17,18
17 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
18 02.022.18.0.00 WIRE SNAP RING 1
CRANK SHAFT PLUG -
19 34.003.07.0.00 5
ALUMINIUM
20 34.003.08.0.00 WASHER FOR ALU.PLUG. 5
CORE PLUG-HEXAGONAL SOCKET
21 50.610.16.000. 1
HEAD(DIN-908)
22 50.508.16.000. COPPER WASHER (18X22) 1

34
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

23 50.610.24.000. CORE PLUG 3
24 50.508.29.000. COPPER WASHER (26X32) 3
25 F6.007.35.0.00 SEALING CAP 3
26 50.010.08.120. STUD - M8X1.25X120 - 8.8 5
STUD - M8 X1.25 X 65 MM - 8.8
27 50.010.08.065. 3
GRADE
28 50.505.08.000. SPRING WASHER - M8 8
29 50.006.08.000. NUT- M8X1.25 - GR.8 8
30 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
31 50.010.10.050. STUD - M10X1.5X50 - 8.8 4
32 4H.007.26.0.00 CORE PLUG(FOR CYL.HEAD) 1
33 50.508.09.000. COPPER WASHER (12X16) 1
JOINT FOR WATER OUTLET
34 4H.022.11.0.00 1
MANIFOLD
35 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 18
36 02.022.06.0.00 WASHER 8
37 50.006.10.000. NUT - M10X1.5 - GR.8 8
GASKET FOR CYL. HEAD
38 4H.007.24.0.00 1
(THICKNESS 1.22 )

35
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

GASKET (FOR CYLINDER HEAD)
39 4H.007.11.0.00 1
1.10 THK.
40 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2

36
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CYLINDER LINER (105mm DIA.)A-
1 2H.008.01.0.00 1
GROUP
2 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
3 2H.008.11.0.00 1
(VITON MATERIAL)

37
TITLE: - DELIVERY BODY GROUP: - 2H.013

7 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO.
2, 6 & 7
2 2H.013.01.0.00 DELIVERY BODY 1
3 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
4 50.506.08.000 PLAIN MACHINED WASHER - M8 3
5 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
6 2H.014.01.0.00 DELIVERY TUBE 1
7 2H.014.02.0.00 ‘O’ RING (FOR DELIVERY TUBE) 2

38
TITLE: - DIPSTICK (PRESSED SUMP) GROUP: - 04.445

5 .1
.4 4
0.0
.00
1
04

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

DIPSTICK ASSLY (PRESSED
1 04.445.10.0.00 1
SUMP210-170X25-38
O RING - DIPSTICK (2X5, 21515 OR
2 03.036.01.0.00 1
21511)

39
TITLE: - ENGINE MOUNTING FOOT
GROUP: - 2H.124
(FOR PACKING PURPOSE)

1 2

4 4
3 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT(GEAR
1 2H.124.03.0.00 1
END,FUEL PUMP SIDE)
CRANKCASE FOOT(GEAR
2 2H.124.04.0.00 1
END,STARTER SIDE)
3 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 4
4 50.506.12.000. PLAIN MACHINED WASHER - M12 4

40
TITLE: - ENGINE MTG.FOOT (G.E SIDE) GROUP: - 4H.228

4
4
3

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANKCASE FOOT
1 4H.228.01.0.00 1
(F P SIDE 225 HT.)
CRANKCASE FOOT
2 4H.228.02.0.00 1
(STARTER SIDE 225 HT.)
3 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 4
HARD WASHER
4 02.005.04.0.00 4
(13 I.D X 21O.D X 1.5 TH)

41
TITLE: - ENGINE WIRING HARNESS GROUP: - 4H.27PM.01

D2
ALTENATOR

E
ID
RS

2
EC 1
TO
D

D5 D3
NN

CPS STARTER
CO

D4
FUEL LEVEL
SENSOR
D6 D9
WATER TEMP.
ENGINE
6 SENSOR
CONTROL UNIT
STOP
D10
SOLENOID

7
D8
1 BODY
EARTHING

8 3
5
4 D6
WATER TEMP SENSOR
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ENGINE WIRING HARNESS
ASSEMBLY WITH KG 934 UNIT
1 4H.1904.50.0.PR 1
FOR 4RT SUPPER SILENT ,4-20 mA
GEMS SENSOR GENSET
2 3H.577.01.0.00 CPS MODUL 1
CLIP FOR FLEXIBLE PIPE WITH
3 34.151.03.0.00 2
SLEEVE
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2
5 3H.905.16.0.PR RUBBER SLEEVE 27 DIA 2
6 3H.905.15.0.PR RUBBER SLEEVE 16 DIA 3
RUBBER SLEEVE FOR
7 3H.905.05.0.00 2
TEMP.SWITCH / SENSOR
RUBBER SLEEVE 38X10 FOR PR
8 46.252.02.0.00 1
GAUGE SENDOR
9 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2

42
TITLE: - EXHAUST DIFFUSER AND MNTG. (TA) GROUP: - 4H.221

4
5
1
9
10
2 7

3 2
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.506.08.000. PLAIN MACHINED WASHER - M8 8
2 50.548.08.000. SPL.PLAIN M/CED WASHER 5
BRACKET FOR EXHAUST
3 4H.221.09.0.00 1
DIFFUSER (FOR K24 TURBO)
4 4H.167.03.0.00 JOINT FOR ADAPTOR RING 2
EXPANSION BELLOW ( FOR K24
5 4H.221.06.0.00 1
TURBO)
EXHAUST DIFFUSER ( FOR K24
6 4H.221.08.0.00 1
TURBO)
7 4H.221.11.0.00 HEAT SHIELD 1
8 4H.221.12.0.00 HEAT SHIELD (FOR TURBO) 1
SOCKET HEAD SCREW -
9 50.011.08.020. 8
M8X1.25X20 - 8.8
10 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 3
11 50.003.08.045. SET SCREW - M8X1.25X45 - 8.8 2

43
TITLE: - EXHAUST MANIFOLD (TA) GROUP: - 4H.220

5 1

7
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.220.01.0.00 EXHAUST MANIFOLD (TA) 1
2 50.010.08.025. STUD - M8X1.25X25 - 8.8 4
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.080.08.000. NUT (SS) - M8x1.25 4
S.S. JOINT FOR EXHAUST
5 P2.106.01.0.00 4
MANIFOLD
6 4H.107.02.0.00 SPACER (FOR EXT.MANIFOLD) 8
SOCKET HEAD SCREW -
7 50.011.08.075. 8
M8X1.25X75 - 8.8

44
TITLE: - EXHAUST SYSTEM GROUP: - 4H.11PK.01

18 20
19

17

11 13
12

10
15
2
12
14
8 4
7
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.11PM.10.0.00 EXPANSION BELLOW ASSEMBLY 1
OF SR. NO. 2,3
2 06.602.10.0.00 EXPANSION BELLOW ASSLY 3" 1
CONSISTING
ASSEMBLY OF U CLAMP
*3 06.089.20.0.00 1 OF SR. NO. 4
(S/F SILENCER ) TO 8
4 06.089.02.0.00 U CLAMP 1
5 06.089.03.0.00 CLAMPING PLATE 1
6 50.506.10.000. PLAIN MACHINED WASHER - M10 2
7 50.505.10.000. SPRING WASHER - M10 2
8 50.006.10.000. NUT - M10X1.5 - GR.8 2
CONSISTING
FLANGES AND FASTENERS FOR
*9 4H.11PK.10.0.00 1 OF SR. NO. 10
EXHAUST PIPE TO 15
FLANGE FOR EXPANSION
10 06.602.02.0.00 1
BELLOW.3"
FLANGE (AT SILENCER INLET &
11 4H.775.04.0.00 OUTLET) FOR 4R1040,4R1040T 1
SILENT SET

45
TITLE: - EXHAUST SYSTEM GROUP: - 4H.11PK.01

18 20
19

17

11 13
12

10
15
2
12
14
8 4
7
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.506.10.000. PLAIN MACHINED WASHER – M10 8
13 50.003.10.035. SET SCREW – M10X1.5X35 – 8.8 4
14 50.006.10.000. NUT – M10X1.5 – GR.8 4
JOINT FOR EXH DIFFUSER DOWN
15 06.468.03.0.00 1
OPEN(OUTLET) STAINLESS STEEL
CONSISTING
*16 4H.11PM.30.0.00 EXHAUST SILENCER ASSEMBLY 1 OF SR. NO. 17
TO 20
17 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
EXHAUST SILENCER FOR 82.5KVA
18 4H.792.50.0.00 1
SET
19 50.506.12.000. PLAIN MACHINED WASHER – M12 4
20 50.003.12.040. SET SCREW – M12X1.75X40 – 8.8 4

46
TITLE: - FAN AND SPACER ASSEMBLY GROUP: - 4H.03PM.01

2
1
5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SPACER FOR RADIATOR FAN
1 4H.554.01.0.00 1
(30MM)
2 50.010.08.055. STUD - M8X1.25X55 - 8.8 4
3 50.540.09.016. SPRING DOWEL PIN 1
FAN (PUSHER TYPE-METALLIC 21"
4 6H.330.01.0.00 1
DIA MTG HOLE-55 PCD)
5 50.506.08.000. PLAIN MACHINED WASHER - M8 4
6 50.006.08.000. NUT- M8X1.25 - GR.8 4

47
TITLE: - FLANGE AND FASTENERS FOR TAIL
GROUP: - 4H.21PK.02
PIPE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
FLANGE (AT SILENCER INLET &
2 4H.775.04.0.00 OUTLET) FOR 4R1040,4R1040T 1
SILENT SET
3 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
4 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 4
5 50.006.10.000. NUT - M10X1.5 - GR.8 4

48
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - 3H.04PM.01
(3R/4R)

6
7
8

10
9
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLYWHEEL ASSEMBLY (COST
*1 4H.1171.10.0.00 REDUCTION FOR PG 1
APPLICATION)
FLYWHEEL (COST REDUCTION
2 4H.1171.01.0.00 1
FOR PG APPLICATION)
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
4 4H.1183.01.0.00 FLYWHEEL HOUSING SAE-3 1
BOLT FOR FLYWHEEL
5 03.035.03.0.00 10
(M10X35 LONG)
6 02.024.09.0.00 WASHER 8
7 50.052.10.040. SET BOLT-M10X40-10.9 8
8 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
9 50.508.14.000. COPPER WASHER (16X22) 1
10 50.602.16.000. CORE PLUG 16X1.5 1

49
TITLE: - FUEL FILTER MOUNTING FOR SPIN
GROUP: - 4H.657
ON FILTER

4
8

5
7
3
2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL FILTER MOUNTING
1 3H.191.01.0.00 1
BRACKET SPIN ON TYPE
2 50.506.10.000. PLAIN MACHINED WASHER - M10 2
3 50.002.10.050. SET BOLT - M10X1.5X50 - 8.8 2
4 50.003.12.035. SET SCREW - M12X1.75X35 - 8.8 2
5 50.506.12.000. PLAIN MACHINED WASHER - M12 4
CONSISTING
*6 4H.657.10.0.00 SUB ASSEMBLY OF FUEL PIPES 1 OF SR. NO
7,8
FUEL PIPE ( FUEL FILTER TO FUEL
7 4H.657.01.0.00 1
PUMP )
8 4H.031.05.0.00 FUEL PIPE FEED PUMP TO FILTER) 1

50
TITLE: - FUEL INJECTION PUMP (STAGE II) GROUP: -4H.006.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 10.027.02.0.00 LEAD SEAL 1
2 10.027.03.0.00 SEALING WIRE 1

51
TITLE: - FUEL PIPING GROUP: - 4H.15PM.01

6
7
5
11
7
8
7
18 11
9
16 13 12 7
17 7
2

7
19
14 4
10 1 3
20
21
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BRACKET FOR MUD-FILTER AND
1 3H.228.01.0.PR 1
WATER SEPARATOR
2 47.278.01.0.00 WATER SAPARATOR 1
3 50.506.10.000. PLAIN MACHINED WASHER - M10 2
4 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
5 50.506.12.000. PLAIN MACHINED WASHER - M12 2
6 50.002.12.040. SET BOLT - M12X1.75X40 - 8.8 2
7 50.508.14.000. COPPER WASHER (16X22) 6
8 50.508.12.000. COPPER WASHER (14X20) 1
FUEL PIPE RETURN WITH UNION
9 02.408.05.0.00 1
NUT
10 4H.486.15.0.PR FUEL PIPE 1
11 50.504.04.000. BANJO BOLT - M14X1.5 2
12 50.508.16.000. COPPER WASHER (18X22) 2
13 4H.486.16.0.PR FUEL PIPE 1
14 2H.116.07.0.PR BRACKET (FOR FUEL PIPE) 2
CLAMP ASSEMBLY FOR TURBO CONSIST OF 16
*15 DV2.086.60.0.PR 2
OIL SUPPLY PIPE TO 19

52
TITLE: - FUEL PIPING GROUP: - 4H.15PM.01

6
7
5
11
7
8
7
18 11
9
16 13 12 7
17 7
2

7
19
14 4
10 1 3
20
21
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CLAMP FOR TURBO OIL SUPPLY
16 DV2.086.63.0.PR 1
PIPE
17 4H.031.07.0.00 RUBBER SLEEVE 1
18 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
19 50.006.08.000. NUT- M8X1.25 - GR.8 1
20 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
21 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2

53
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.011.01.0.00 FUEL PUMP GEAR(FINISH) 1
HUB FOR FUEL PUMP
2 2H.011.02.0.00 1
GEAR(FINISH)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

54
TITLE: - FUEL TANK UNIT GROUP: - 4H.22PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL TANK UNIT S/F 180
1 4H.1649.24.0.00 1
EFFECTIVE TANK HEIGHT

55
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235
COMBINED WITH FRONT COVER)

21
17 7 20
4
6
26
22 23
3 8
27 2
18
13 28
12
19
14
1 11 9
5

16
25 15
24

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1174.02.0.00 GEAR CASING (FOR PG) 1
PRECOATED STUD (FOR
2 03.001.12.0.00 4
FUEL PUMP MOUNTING)
3 50.506.10.000. PLAIN MACHINED WASHER - M10 4
4 50.006.10.000. NUT - M10X1.5 - GR.8 4
5 34.001.23.0.00 DOWEL FOR GEAR CASING 2
SEALING WASHER (FOR
6 F6.040.01.0.00 1
OIL FILLING CAP)
7 F6.040.04.0.00 OIL FILLER CAP 1
8 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
9 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
10 4H.1190.02.0.00 COVER FOR FUEL PUMP GEAR 1
11 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1
12 03.014.07.0.00 CUP FOR SPRING 1
13 03.014.06.0.00 SPRING FOR CUP 1
14 50.508.27.000. COPPER WASHER (24X29) 1
PRECOATED CORE PLUG (FOR
15 34.001.36.0.00 1
MAIN OIL GALLERY FWE SIDE)
16 50.508.17.000. COPPER WASHER (18X24) 1

56
TITLE: - GEAR CASING (NEW DESIGN
GROUP: - 4H.1235
COMBINED WITH FRONT COVER)

21
17 7 20
4
6
26
22 23
3 8
27 2
18
13 28
12
19
14
1 11 9
5

16
25 15
24

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

COVER FOR CAM SHAFT
17 4H.1235.02.0.00 1
BORE ON GEAR CASING
18 4H.1235.07.0.00 TIMING POINTER PG 1
19 4H.358.12.0.00 OIL DEFLECTOR PLATE 1
20 50.003.06.010. SET SCREW - M6X1X10 - 8.8 4
21 50.506.06.000. PLAIN MACHINED WASHER - M6 4
22 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 5
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
24 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 6
25 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
26 50.506.08.000. PLAIN MACHINED WASHER - M8 18
COUNTER SUNK SOCKET
27 06.010.01.0.00 1
HEAD SCREW.
SOCKET HEAD SCREW -
28 50.011.08.075. 1
M8X1.25X75 - 8.8

57
TITLE: - HIGH PRESSURE PIPE SET
GROUP: - 4H.1943
(6 X 2.0 X 550)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 4H.1943.60.0.PR HIGH PRESSURE PIPE ASSEMBLY 1 OF SR. NO.
2 TO 5
2 4H.1943.20.0.PR HIGH PRESSURE PIPE (CYL 1) 1
3 4H.1943.30.0.PR HIGH PRESSURE PIPE (CYL 2) 1
4 4H.1943.40.0.PR HIGH PRESSURE PIPE (CYL 3) 1
5 4H.1943.50.0.PR HIGH PRESSURE PIPE (CYL 4) 1

58
TITLE: -INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1
BUSH OF SR. NO. 2, 3
NOT SUPPLIED
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
LOOSE
BUSH FOR INTERMEDIATE
3 2H.004.02.9.00 1
GEAR(S/F)
SUPPORT FOR INTERMEDIATE
4 2H.004.11.0.00 1
GEAR
RETAINING PLATE (FOR
5 2H.004.04.0.00 1
INT.GEAR)
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3

59
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

3.5 NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4
LTR ILLUSTRATED

60
TITLE: - KIT GROUP S/F CANOPY
GROUP: - 4H.104.4
(4RTA - CPCB II)

3
1 2

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SS LEFT HAND HINGE FOR
1 3H.408.90.0.00 4
CANOPY
LEFT HAND LOCK WITH CATCHER
2 6H.623.30.0.00 2
FOR 50MM THK FOAM CANOPY
SS RIGHT HAND HINGE FOR
3 3H.408.91.0.00 4
CANOPY
RIGHT HAND LOCK WITH
4 6H.623.25.0.00 CATCHER FOR 50MM THK FOAM 2
CANOPY
RAD WATER FILL CAP WITH
5 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY
HANDLE FOR DOOR NOT
*6 D3.331.09.0.00 1
(DARSHNA PART NO.DHP110) ILLUSTRATED

61
TITLE: - L.O. COOLER & FILTER FOR 4RT/TA
GROUP: - 4H.658
S/F WATERN JACKET HEATER

10
9

13
14 8
15
1
6

16

7
10
11
4
17
5
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SPIN ON FILTER FOR
1 06.436.01.0.00 1
LUBRICATING OIL
CONSISTING
L.O. COOLER & HEADER
*2 4H.658.10.0.00 1 OF SR. NO 3 &
ASSEMBLY 9 TO 15
CONSISTING
HEADER SUBASSEMBLY
*3 4H.658.20.0.00 1 OF SR. NO
(L.0. FILTER) 4 TO 8
HEADER FOR L.O.C & FILTER
4 4H.658.01.0.00 1
S/F WATER JACKET HEATER
5 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
PRECOATED PLUG
6 34.001.35.0.00 1
(FOR OIL GALLERY)
HEADLESS PIPE
7 50.056.06.000. 2
PLUG 1/2"-14 NPTF
8 50.508.08.000. COPPER WASHER (10X16) 1
9 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
11 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 4
12 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 1

62
TITLE: - L.O. COOLER & FILTER FOR 4RT/TA
GROUP: - 4H.658
S/F WATERN JACKET HEATER

10
9

13
14 8
15
1
6

16

7
10
11
4
17
5
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SOCKET HEAD SCREW -
13 50.011.08.035. 4
M8X1.25X35 - 8.8
14 4H.385.02.0.00 LUB OIL COOLER (12 PLATES) 1
JOINT FOR LUB OIL COOLER
15 3H.007.13.0.00 2
(NON ASBESTOS GASKET)
16 3H.007.15.0.00 JOINT FOR HEADER 1
HEADLESS PIPE PLUG
17 50.056.07.000. 1
(NPTF 14-3/4")

63
TITLE: - LEVEL1 KG934 CONTROLLER &
GROUP: - 4H.16PK.05
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

KG934 CONTROLLER WITH 4-20MA
1 02.026.04.0.PR 1
UPDATED VERSION IS 3.0.4G
CONNECTOR ASSEMBLY FOR CONSISTING
*2 2H.241.60.0.00 CONTROL PANEL WITH KG934 1 OF SR.NO. 3 TO
UNIT 9
6 PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1
ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) WITH 1
ILLUSTRATED
FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1 ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*6 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1 ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN NOT
*7 4H.971.16.0.00 1
(MALE CONNECTOR FEMALE PINS) ILLUSTRATED

64
TITLE: - LEVEL1 KG934 CONTROLLER &
GROUP: - 4H.16PK.05
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUGS SUITABLE FOR ALL MOLEX NOT
*8 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*9 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED

65
TITLE: - LIFTING HOOK (TURBO ENGINE) GROUP: - 4H.170

1 3

2 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.170.01.0.00 LIFTING HOOK 2
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4

66
TITLE: - LUB OIL PUMP GROUP: - 6H.004

14 22 23 19

13
12
20
15
23

21 11
2

7
8 17
10

6
4
9
16
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.004.10.0.00 LUBE.OIL PUMP ASSEMBLY. 1 OF SR. NO. 2,3
& 7 TO 17
SUB. ASSEMBLY OF
2 6H.004.20.0.00 1
L.O.PUMP BODY & BUSH.
CONSISTING
*3 06.010.10.0.00 ROTOR ASSLY 1 OF SR. NO.
4 TO 6
NOT SUPPLIED
4 06.010.03.0.00 SHAFT 1
LOOSE
NOT SUPPLIED
5 06.010.04.0.00 INNER ROTOR 1
LOOSE
NOT SUPPLIED
6 50.405.11.000. WOODRUFF KEY 1
LOOSE
NOT SUPPLIED
7 06.010.05.0.00 OUTER ROTOR 1
LOOSE
NOT SUPPLIED
8 06.010.02.0.00 COVER PLATE 1
LOOSE
COUNTER SUNK SOCKET
9 06.010.01.0.00 3
HEAD SCREW.
10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1

67
TITLE: - LUB OIL PUMP GROUP: - 6H.004

14 22 23 19

13
12
20
15
23

21 11
2

7
8 17
10

6
4
9
16
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUB.OIL PUMP DRIVING
11 3H.005.04.0.00 1
GEAR(FINISH)
12 03.010.13.0.00 RELIEF VALVE 1
13 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
SHAFT FOR LUB OIL PUMP NOT SUPPLIED
16 4H.372.01.0.00 1
(INTERMEDIATE GEAR) LOOSE
17 4H.372.02.0.00 HARD WASHER ( FOR INT. GEAR) 1
SUB.ASSLY.OF L.O.PUMP CONSISTING OF
*18 3H.005.30.0.00 1 SR. NO. 19, 20
INT.GEAR AND BUSH.
INTERMEDIATE GEAR
19 3H.005.03.0.00 1
(FOR L.O.PUMP)(FINISH)
20 34.014.12.0.00 BUSH FOR LEVER 1
21 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
22 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
23 50.506.08.000. PLAIN MACHINED WASHER - M8 3

68
TITLE: - LUB OIL SUMP (PRESSED) DRAIN
GROUP: - 4H.1247
HOLE AT G.E

4
5

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUB OIL SUMP ASSEMBLY (FOR CONSISTING
*1 4H.1247.10.0.00 PG ENGINES WITH JCB GEAR 1 OF SR. NO.
CASING) DRAIN HOLE AT G.E 2&3
LUB OIL SUMP(PRESSED) DRAIN
2 4H.1247.01.0.00 1
HOLE AT G.E
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR. NO.
4&5
4 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
SOCKET HEAD SCREW -
6 50.011.08.016. 22
M8X1.25X16 - 8.8
WASHER(SHEET METAL
7 06.074.16.0.00 22
L.O.SUMP)

69
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - 4H.14PM.01

10 8

1 4 9
2 13 6
11
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.508.17.000. COPPER WASHER (18X24) 2
2 3H.147.09.0.00 ADAPTOR FOR LUB OIL DRAIN 1
3 50.504.06.000. BANJO BOLT - M18X1.5 1
4 3H.153.11.0.00 DRAIN COCK 1
DRAIN PIPE FOR LUB OIL SUMP
5 3H.219.03.0.00 FOR 6R1080T,6R1080TA WITH 1
LENGTH 640MM
6 50.519.03.000. WORM DRIVE HOSE CLIP (22 MM) 1
CONSIST OF
*7 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1
SR.NO. 8,9
8 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
9 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
10 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
11 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
12 50.006.06.000. NUT - M6X1 - GR.8 2
13 3H.153.12.0.00 ADAPTOR WITH HOSE TAIL 1

70
TITLE: - NOZZLE LEAK OFF PIPE FOR 4R1040
GROUP: - 4H.1321.1
INTERNACO END CONNECTION M12 UNOIN

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOZZLE LEAK OFF PIPE FOR
1 4H.1321.01.0.00 1
4R1040 INTERNACO

71
TITLE: - OIL SEAL HOUSING (FLYWHEEL END) GROUP: - 2H.096.2

5 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
2 50.506.08.000. PLAIN MACHINED WASHER - M8 10
3 2H.006.20.0.00 PLATE(WITH RUBBER MOULDING) 1
CONSISTING
SUB ASSEMBLY OF OIL SEAL
*4 2H.096.30.0.00 1 OF SR. NO.
HOUSING 5
5 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
6 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1

72
TITLE: -OIL SUPPLY AND DRAIN PIPE
GROUP: - 4H.222
FOR TURBO (TA)

13
7 3
14
4
12
1 4

15 19
2

19 4
10 22 20

21
8
22
4 9 16
4
3 18
6
17
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.132.02.0.00 ADAPTOR (TURBOCHARGER SIDE) 1
JOINT FOR ADAPTOR
2 4H.132.27.0.00 1
(TURBO SIDE)
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 4
4 50.506.08.000 PLAIN MACHINED WASHER - M8 4
5 4H.132.04.0.00 ADAPTOR (CRANKCASE SIDE) 1
JOINT FOR ADAPTOR
6 4H.132.28.0.00 1
(CRANKCASE SIDE)
7 4H.222.01.0.00 LUB OIL INLET PIPE 1
8 4H.132.07.0.00 CLAMP 1
9 50.003.06.012 SET SCREW - M6X1X12 - 8.8 2
10 50.506.06.000 PLAIN MACHINED WASHER - M6 2
CONSISTING
*11 4H.222.03.0.00 LUB OIL DRAIN PIPE (K24 TURBO) 1 OF SR. NO.-
12 & 13
12 4H.222.02.0.00 LUB OIL DRAIN PIPE 1
13 4H.132.22.0.00 FLANGE FOR TURBO DRAIN PIPE 1
14 4H.132.29.0.00 JOINT FOR LUB OIL DRAIN PIPE 1
15 50.003.08.020 SET SCREW - M8X1.25X20 - 8.8 2

73
TITLE: -OIL SUPPLY AND DRAIN PIPE
GROUP: - 4H.222
FOR TURBO (TA)

13
7 3
14
4
12
1 4

15 19
2

19 4
10 22 20

21
8
22
4 9 16
4
3 18
6
17
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ADAPTOR ASSEMBLY FOR TURBO
16 4H.132.13.0.00 1
DRAIN (CRANKCASE SIDE)
JOINT FOR ADAPTOR
17 4H.132.31.0.00 1
(CRANKCASE SIDE)
18 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 2
19 4H.132.18.0.00 ASSEMBLY OF CLAMP STRAP 1
20 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 2
21 4H.366.07.0.00 HOSE (FOR TURBO DRAIN PIPE) 1
22 50.519.06.000. WORM DRIVE HOSE CLIP (30 MM) 2

74
TITLE: - PISTON AND CON ROD ASSEMBLY
GROUP: - 4H.180.5
(CPCB II- 40 DIA PIN)

13
12
7

8 16

14
9

3
15

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 2,
PISTON & CON. ROD ASSLY.(FOR
*1 4H.180.110.0.PR 1 10
CPCB II) NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 4H.180.120.0.PR PISTON ASSEMBLY COMPLETE 1 OF SR. NO. 3
TO 6
NOT SUPPLIED
3 4H.180.12.0.PR 4R1040 TA PISTON FOR CPCB II 1 LOOSE
4 4H.180.05.0.00 PISTON PIN - 40 MM DIA. 1
5 50.502.40.000. CIRCLIP INTERNAL - 40 MM 2
CONSISTING
*6 2H.009.30.0.00 PISTON RING SET(105 DIA.) 1 OF SR. NO. 7
TO 9
NOT SUPPLIED
7 2H.009.02.0.00 TOP RING (105 DIA) 1 LOOSE
NOT SUPPLIED
8 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1 LOOSE
NOT SUPPLIED
9 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1 LOOSE

75
TITLE: - PISTON AND CON ROD ASSEMBLY
GROUP: - 4H.180.5
(CPCB II- 40 DIA PIN)

13
12
7

8 16

14
9

3
15

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CONNECTING ROD ASSLY. (WITH
*10 04.692.20.0.00 1 OF SR. NO. 11,
LE BEARING) 17
CONSISTING
*11 04.692.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO. 12
TO 16
NOT SUPPLIED
12 4H.182.02.0.00 SMALL END BUSH (40 DIA) 1
LOOSE
13 04.692.01.0.00 CONNECTING ROD 1
14 04.692.03.0.00 CONNECTING ROD BOLT 2
15 50.401.07.010. D0WEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
16 04.692.02.0.00 2
BEARING(TA) LOOSE

76
TITLE: - POLY V BELT GROUP: - 4H.1493

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1493.01.0.00 POLY V BELT 1

77
TITLE: - PUSHROD & TAPPETS GROUP: - 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

78
TITLE: - ROCKER COVER (TURBO ENGINE)
GROUP: - 4H.160
CASTING

8 2

4
10

6
9
7

5 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUB ASSLY. OF ROCKER COVER CONSIST OF
*1 4H.160.10.0.00 1
AND BREATHER PIPE SR. NO. 2 TO 7
2 4H.160.01.0.00 ROCKER COVER (TURBO ENGINE) 1
3 4H.160.02.0.00 DEFLECTOR PLATE 1
NOT SUPPLIED
4 4H.160.03.0.00 BREATHER PIPE 1
LOOSE
P K DRIVE SCREW 1/8"X3/8"
5 10.046.02.0.00 4
(RIVET)
NOT SUPPLIED
6 4H.161.03.0.00 ADAPTOR FOR BREATHER PIPE 1
LOOSE
7 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
8 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 8
9 50.506.08.000. PLAIN MACHINED WASHER - M8 8
10 4H.009.12.0.00 ROCKER COVER JOINT METTALIC 1

79
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)

13

16 8 7
6
17 13
12

13 14

6 14
9
7
15 18
4 4 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ROCKER SUPPORT ASSEMBLY
*1 4H.1433.40.0.00 1 OF SR. NO. 2, 6
COMPLETE (E TYPE CIRCLIP) TO 10 & 17
CONSISTING
ROCKER SHAFT SUB ASSLY
*2 4H.1433.30.0.00 1 OF SR. NO. 3
(S/F `E' TYPE CIRCLIP) TO 5
ROCKER SHAFT
3 4H.1433.04.0.00 1
(S/F `E' TYPE CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 8
7 50.513.15.000. E TYPE CIRCLIP-EXTERNAL (15 DIA.) 8
8 4H.1433.02.0.00 ROCKER SUPPORT (FWE) 1
9 4H.1433.03.0.00 ROCKER SUPPORT 3
CONSISTING
OF SR. NO. 11
*10 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 8 & 14 TO 16
NOT SUPPLIED
LOOSE

80
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)

13

16 8 7
6
17 13
12

13 14

6 14
9
7
15 18
4 4 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*11 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 OF SR. NO. 12,
13
NOT SUPPLIED
12 4H.1433.01.0.00 ROCKER ARM (FINISH) 1 LOOSE
NOT SUPPLIED
13 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
14 02.024.15.0.00 V.R.TOE 1
LOOSE
15 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
16 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
17 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
18 2H.022.06.0.00 OIL METERING ORIFICE 1

81
TITLE: - RADIATOR (PP SHEET) 82.5KVA
GROUP: -4H.1410.40.0.PR
TATA TOYO

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

RADIATOR (PP SHEET) 82.5KVA
1 4H.1410.40.0.PR 1
TATA TOYO

82
TITLE: - SENSOR UNIT 4-20mA GROUP: - 4H.01PM.07

2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER TEMPERATURE SENSOR CONSISTING
*1 4H.01PM.10.0.00 1
ASSEMBLY OF SR.NO.2,3
SENSOR UNIT(FOR ELEC TEMP
2 46.085.02.0.00 1
GAUGE)
3 50.508.12.000. COPPER WASHER (14X20) 1
CONSISTING
LUBE OIL PRESSURE SENDOR
*4 4H.01PM.40.0.PR 1 OF SR.NO.
ASSEMBLY
5 TO 7
4-20 mA LUBE OIL PRESSURE
5 DV0.812.11.0.00 SENSOR GEMS MAKE 3100 1
SERIES
ADAPTOR FOR L.O. PRESSURE
6 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
7 50.508.08.000. COPPER WASHER (10X16) 1

83
TITLE: - SET OF STICKERS GROUP: - 4H.23PM.01

1 3 4 5 6

TM

KIRLOSKAR
GREEN
POWER IDEAS

7 8 9
10 11

12 13 14 15 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 2H.075.18.0.00 KGPI LOGO FOR CANOPY "B" 2
NOT
*2 2H.075.14.0.00 KGPI LOGO GREEN BAND 2 ILLUSTRATED
3 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
4 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
ELECTRICAL SHOCK (STICKER
5 2H.181.05.0.00 1
WORD)
STICKER FOR "ROUTINE CHECK
6 2H.181.06.0.00 1
POINT"
7 2H.181.09.0.00 STICKER FOR "BREATHER" 1
8 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1
9 2H.181.12.0.00 STICKER FOR "DO'S AND DON'T'S" 1
10 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
11 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
12 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1
13 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1
14 2H.181.19.0.00 STICKER FOR "COOLANT FILL" 1
15 2H.181.22.0.00 FUEL SUCTION ( STICKER WORD ) 1
16 2H.181.23.0.00 FUEL RETURN ( STICKER WORD ) 1

84
TITLE: - SET OF STICKERS GROUP: - 4H.23PM.01

17 21
18 19 20

23 24 25
22

Call Kirloskar
Service Helpline at

between 8 am to 8 pm x 7 days.
1800 - 233 3344
(Toll-free from BSNL, MTNL)
+ 91 8806334433

26 27
28
!
29

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

17 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
18 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1
19 38.065.06.0.00 STICKER FOR "DIESEL'' 1
20 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
21 38.065.13.0.00 STICKER FOR "EARTHING" 2
22 38.065.70.0.00 STICKER FOR "BATTERY" 1
23 38.065.71.0.00 WARNING STICKER 1
24 38.065.74.0.00 DANGER STICKER 1
25 2H.075.08.0.00 TOLL FREE STICKER 1
26 38.065.73.0.00 CANOPY LIFTING STICKER BIG 1
27 38.065.65.0.00 STICKER FOR "REFER MANUAL" 1
28 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4
29 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1

85
TITLE: - SPIN ON FUEL FILTER
GROUP: - 3H.132
(MICO NO F002 H20 116)

5
6
6 4
5

4
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SPIN ON FUEL FILTER (TWIN
*1 3H.132.10.0.00 1 OF SR. NO.
BOWL, 0.6 LIT.) 2 TO 4
2 3H.132.01.0.00 PRIMARY ELEMENT 1
3 3H.132.02.0.00 SECONDARY ELEMENT 1
4 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
5 50.504.04.000. BANJO BOLT - M14X1.5 2
6 50.508.12.000. COPPER WASHER (14X20) 4

86
TITLE: - STARTER MOUNTING ASSEMBLY GROUP: - 4H.06PM.02

2 4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLANG FOR STARTER 13 TOTAL
1 4H.038.02.0.00 1
AND 6 MM EFFECTIVE WIDTH
MICO STARTER 12VDC 2.7KW
2 2H.301.02.0.PR SUITABLE FOR - 20 deg. WITH 1
ALUMINIUM FLANGE
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3
4 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3

87
TITLE: - STOP SOLENOID ASSEMBLY GROUP: - 4H.02PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.150.01.0.00 STOP SOLENOID WITH iSSC 1

88
TITLE: - SUCTION HOSE ASSY GROUP: - 4H.08PM.02

3
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PVC PIPE FOR AIR CLEANER
1 4H.412.05.0.00 1
(SUCTION SIDE)
2 6H.412.06.0.00 HOSE FOR AIR SUCTION PIPE 1
3 50.519.17.000. WORM DRIVE HOSE CLIP (127 MM) 2

89
TITLE: - SUCTION TUBE
GROUP: - 4H.231
(TURBOCAHRGED ENGINE)

8 2

6 5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUCTION TUBE ASSLY.(TURBO
*1 4H.231.20.0.00 1 OF SR. NO. 2
ENGINE) TO 6
SUCTION TUBE SUB
2 4H.231.10.0.00 1
ASSLY.(TURBO ENGINE)
3 06.008.04.0.00 CLAMPING STRAP 2
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
5 50.506.06.000. PLAIN MACHINED WASHER - M6 4
6 50.006.06.000. NUT - M6X1 - GR.8 2
7 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
8 50.506.08.000. PLAIN MACHINED WASHER - M8 2

90
TITLE: - THERMOSTAT AND MNTG.
GROUP: - 4H.096
(UPWORD OPENING)

3
6
14
7

13

14
4
2 5

10
9 11
8

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
THERMOSTAT & HOUSING
*1 4H.096.10.0.00 1 OF SR. NO.
ASSEMBLY (UPWORD OPENING) 2 TO 9
THERMOSTAT HOUSING M14 TAP
2 4H.053.01.0.00 1
BOTH SIDES
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
5 4H.096.03.0.00 THERMOSTAT COVER, TOP OPEN 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 4
11 50.506.08.000. PLAIN MACHINED WASHER - M8 4
JOINT FOR THERMOSTAT
12 4H.053.11.0.00 1
HOUSING
13 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1

91
TITLE: - THERMOSTAT AND MNTG.
GROUP: - 4H.096
(UPWORD OPENING)

3
6
14
7

13

14
4
2 5

10
9 11
8

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WORM DRIVE CLAMP ( JUPITOR
14 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)

92
TITLE: - THERMOSTAT PLUG GROUP: - 46.260.8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.602.14.000. PLUG (M14X1.5) 1
2 50.508.11.0.00 COPPER WASHER (14X18) 1

93
TITLE: - TURBOCHARGER FOR 4R1040TA
GROUP: - 4H.277
ENGINE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

TURBOCHARGER ( K24 --- 5.11 )
1 4H.277.10.0.00 1
FOR 4R1040TA ENGINE
2 6H.029.01.0.00 GASKET (FOR TURBOCHARGER) 1

94
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
5 50.506.10.000. PLAIN MACHINED WASHER - M10 5

95
TITLE: - WATER PUMP PULLEY FOR POLY
GROUP: - 4H.1483
V BELT 6PK (2R TO 4RTA)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER PUMP PULLEY FOR POLY
1 4H.1483.11.0.00 1
V BELT (6 GROVE)

96
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (4H.8901)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSITING
*1 4H.1806.45.0.00 SET OF JOINTS 1 OF SR.NO. 2
TO 27
JOINT FOR EXH DIFFUSER DOWN
*2 06.468.03.0.00 1
OPEN (OUTLET) STAINLESS STEEL
*3 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
JOINT FOR FUEL PUMP (NON
*4 34.016.12.0.00 1
ASBESTOS)
JOINT FOR LUB OIL COOLER
*5 3H.007.13.0.00 2
(NON ASBESTOS GASKET)
*6 3H.007.15.0.00 JOINT FOR HEADER 1
JOINT FOR CAM BORE BLANKING
*7 4H.001.14.0.00 1
PLATE
GASKET
*8 4H.007.11.0.00 1
(FOR CYLINDER HEAD)1.10 THK.
GASKET FOR CYL. HEAD
*9 4H.007.24.0.00 1
(THICKNESS 1.22 )
*10 4H.009.12.0.00 ROCKER COVER JOINT METTALIC 1

97
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (4H.8901)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR WATER OUTLET
*11 4H.022.11.0.00 1
MANIFOLD
*12 4H.030.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
JOINT FOR BEARING HOUSING
*13 4H.052.11.0.00 1
(282.5 CRS)
*14 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT FOR THERMOSTAT COVER
*15 4H.053.08.0.00 1
(METTALIC)
JOINT FOR THERMOSTAT
*16 4H.053.11.0.00 1
HOUSING
*17 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
JOINT FOR ADAPTOR
*18 4H.132.27.0.00 1
(TURBO SIDE)
JOINT FOR ADAPTOR
*19 4H.132.28.0.00 1
(CRANKCASE SIDE)
*20 4H.132.29.0.00 JOINT FOR LUB OIL DRAIN PIPE 1
JOINT FOR ADAPTOR CRANKCASE
*21 4H.132.31.0.00 1
SIDE
*22 4H.167.03.0.00 JOINT FOR ADAPTOR RING 2

98
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (4H.8901)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR AIR INLET PIPE
*23 4H.223.11.0.00 1
(ARMSTRONG TS9013 )
*24 4H.224.08.0.00 JOINT ( AIR PIPE) 1
*25 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 2
*26 6H.029.01.0.00 JOINT SS (FOR TURBOCHARGER) 1
S.S. JOINT FOR EXHAUST
*27 P2.106.01.0.00 4
MANIFOLD
CONSITING
*28 4H.1806.46.0.00 SET OF COPPER WASHERS 1 OF SR.NO. 29
TO 41
*29 50.508.07.000. COPPER WASHER (10X14) 1
*30 50.508.08.000. COPPER WASHER (10X16) 1
*31 50.508.09.000. COPPER WASHER (12X16) 1
*32 50.508.10.000. COPPER WASHER (12X18) 7
*33 50.508.11.000. COPPER WASHER (14X18) 3
*34 50.508.12.000. COPPER WASHER (14X20) 12
*35 50.508.14.000. COPPER WASHER (16X22) 7
*36 50.508.16.000. COPPER WASHER (18X22) 3
*37 50.508.17.000. COPPER WASHER (18X24) 3

99
TITLE: -SET OF JOINTS, COPPER WASHERS &
GROUP: -
'O' RINGS (4H.8901)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*38 50.508.19.000. COPPER WASHER (20X26) 1
*39 50.508.27.000. COPPER WASHER (24X29) 1
*40 50.508.29.000. COPPER WASHER (26X32) 3
SEALING WASHER
*41 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
CONSITING
*42 4H.1806.47.0.00 SET OF 'O' RINGS 1 OF SR.NO. 43
TO 49
*43 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
O RING - DIPSTICK (2X5,21515 OR
*44 03.036.01.0.00 2
21511)
*45 2H.008.07.0.00 O RING (FOR CYL.LINER) 8
O RING FOR CYLINDER LINER
*46 2H.008.11.0.00 4
(VITON MATERIAL)
*47 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
*48 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
*49 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2

100
TITLE: - SET OF BEARINGS (HA 04 & 4H)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF MAIN BEARINGS
*1 M.074.4.00.003 MAIN BEARING HA STD. 1 (5 PAIRS) STD.
*2 M.074.4.00.013 MAIN BEARING HA 1 0.25mm U/S
*3 M.074.4.00.023 MAIN BEARING HA 1 0.50mm U/S
*4 M.074.4.00.033 MAIN BEARING HA 1 0.75mm U/S
*5 M.074.4.00.043 MAIN BEARING HA 1 1.00mm U/S
*6 M.074.4.00.053 MAIN BEARING HA 1 1.25mm U/S
*7 M.074.4.00.063 MAIN BEARING HA 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.074.4.00.003 CONROD BEARING HA STD. 1 (4 PAIRS) STD.
*9 B.074.4.00.013 CONROD BEARING HA 1 0.25mm U/S
*10 B.074.4.00.023 CONROD BEARING HA 1 0.50mm U/S
*11 B.074.4.00.033 CONROD BEARING HA 1 0.75mm U/S
*12 B.074.4.00.043 CONROD BEARING HA 1 1.00mm U/S
*13 B.074.4.00.053 CONROD BEARING HA 1 1.25mm U/S
*14 B.074.4.00.063 CONROD BEARING HA 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

101