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STAG GOODS (BS II)

Parts catalogue
FOREWORD

This Spare Parts Catalogue is applicable to STAG GOODS Vehicles fitted with Bharat Stage II norms engine.

The following information regarding mode of supply is given in the Catalogue:


(A) When the components are supplied in the form of a sub-assembly or a set, or kit, specific mention is made.
(B) Similarly when parts are not serviced as components, specific mention is made. (Not Serviced - NS)
(C) No specific mention is made when component/assembly is supplied, as such.
(D) All standard fasteners (prefix H & L) are not serviced.

While ordering for parts, due note of the above information should be taken.

In addition to the "Description" and the "Part Number", the "Aggregate" / "Unit Description", if given, will enable our Parts
department to process the order quickly.

Since the process of development is continuous with design changes, part numbers are likely to change. The information
given in this publication is current at the time of printing. The possibility exists that the information may need to be
updated as a result of modification adopted by the manufacturer at any time for reason of a technical or commercial
nature. Relevant changes would be updated through our Service Circular / Bulletin, if found necessary.

While all care has been taken to illustrate the components as they look, due to constraints of standardising the
illustrations, variations will be there. The components shown in the illustration but not listed in description column are not
applicable for the models referred above.

Though every care has been taken in preparing this Parts Catalogue, no liability is under taken for any error which may
arise.
For any clarifications write to:
TECHNICAL SERVICE GROUP
ASHOK LEYLAND LIMITED
Marketing Division
480, Anna Salai, Nandanam,
Chennai - 600 035, INDIA. PUBLICATION NO. PCCD:ALPC:877:1005:350:11
Contents
FOREWORD 2 GEAR BOX - COUNTER SHAFT 133
CONTENTS 3 GEAR BOX - SELECTOR FORKS 135
AGGREGATE SPEC DETAILS 4 GEAR BOX - SELECTOR HOUSING 137
ENGINE SPEC DETAILS 5 GEAR SHIFT LINKAGE 141
ENGINE ASSEMBLY, CYLINDER BLOCK, OIL SUMP AND DIPSTICK 7 PROPELLER SHAFT 145
CYLINDER HEAD 11 PROPELLER SHAFT - INTERNAL COMPONENTS 147
PISTON AND CONNECTING ROD 13 FRONT AXLE 149
CRANKSHAFT AND MAIN BEARING 15 FRONT AXLE - FA85 155
CAMSHAFT AND TIMING GEARS 17 TRACK ROD ASSY 161
TIMING CASE 19 FRONT BRAKE - INTERNAL COMPONENTS 163
ROCKER SHAFT AND VALVES 21 DRAG LINK ASSY 165
INLET AND EXHAUST MANIFOLDS 23 REAR AXLE - HUB & BRAKE GROUP 169
FUEL INJECTION EQUIPMENT 25 REAR AXLE - DRIVE HEAD GROUP 173
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I) 31 REAR BRAKE - INTERNAL COMPONENTS 177
FUEL INJECTION PUMP - INTERNAL COMPONENTS (GROUP II) 51 FRONT SPRING 181
FEED PUMP - INTERNAL COMPONENTS 59 REAR SPRING 183
INJECTOR - INTERNAL COMPONENTS 61 FRONT SHOCK ABSORBER 185
FUEL FILTER - INTERNAL COMPONENTS 65 FRAME 187
FLYWHEEL AND FLYWHEEL HOUSING 67 CAB MOUNTING 193
OIL PUMP 69 OPERATING PEDALS 195
ENGINE OIL STRAINER 71 ACCELERATOR PEDAL AND LINKAGES 197
OIL COOLER AND FILTER 73 STEERING 199
ENGINE COOLING FAN 77 STEERING BOX INTERNAL COMPONENTS 201
COOLANT PUMP 79 FRONT END STRUCTURE 205
THERMOSTAT HOUSING 81 DRIVER SEAT 217
AIR COMPRESSOR 83 FUEL TANK AND PIPING 219
AIR COMPRESSOR - INTERNAL COMPONENTS 85 FRONT BUMPER BAR 221
ALTERNATOR MOUNTING 89 SILENCER AND EXHAUST PIPING 223
ALTERNATOR (30 AMPS) - INTERNAL COMPONENTS 91 EXHAUST BRAKE 227
STARTER MOTOR (30 AMPS) - INTERNAL COMPONENTS 95 LAMPS AND BRACKETS 229
TURBOCHARGER 99 INSTRUMENT PANEL 231
AIR CLEANER AND AIR INTAKE PIPING 103 WIRING 235
RADIATOR AND PIPING 105 WIPER MOTOR 237
CHARGE AIR COOLER 109 AIR PIPING LAYOUT 239
ENGINE MOUNTING 111 FOOT BRAKE COMPONENTS 243
CLUTCH 113 FOOT BRAKE ADAPTORS 245
CLUTCH WITHDRAWAL MECHANISM 115 SPARE WHEEL CARRIER 251
GEAR BOX ASSEMBLY & CASING 117 REAR UNDER PROTECTION DEVICE 253
GEAR BOX - PINION SHAFT 121 NOISE SHIELD 255
GEAR BOX - MAIN SHAFT 125 SPRAY SUPRESSION DEVICE 257
GEAR BOX - REVERSE SHAFT 131
AGGREGATE SPEC DETAILS
SL. SPEC DESCRIPTION SPEC SL. SPEC DESCRIPTION SPEC
NO NO NO NO
1 STAG GOODS VEHICLE ALVEG738 24 115 LITRES CARGO FUEL TANK HAOT34/5

2 HINO W04CTI BS2 ENGINE HA4CTI2U/3 25 PIPING AIR-NYLON ALPA349

3 DRY TYPE AIR INTAKE PIPING ALAIP103/1 26 PIPING EXHAUST ALPE260

4 ZF S5-36 (FGR 6.5) ALGB32/30 27 FUEL PIPING (NYLON HOSES) ALPF200/2

5 REAR AXLE C100 - 4.1 RAR ALBA179/2 28 PROPELLER SHAFT ALPS176

6 FRONT AXLE ALFA71 29 RADIATOR AND PIPING ALRP122

7 CLUTCH ALC46 30 REAR SPRING WITH HELPER ALRS54/1

8 CONTROL GEAR ALCG100/5 31 REAR WHEELS HARW207/3

9 CABIN MOUNTING - RUBBER PAD TYPE ALCM82 32 SILENCER EXHAUST ALSE79

10 CAC PIPINGS ALCAC4 33 STEERING GEAR ALSG148

11 CHANGE SPEED OPERATION. ALCSO112/1 34 SPARE WHEEL HASW207/2

12 CLUTCH WITHDRAWAL GEAR ALCWG19/19 35 SPARE WHEEL CARRIER ALSWC27

13 DRAG LINK ALDL28 36 TOOLS & SPARES ALTS12

14 DRIVER SEAT ALDS20 37 LAMPS AND BRACKETS ALLB56/1

15 FRAME ALF234/17 38 SWITCH BOARD ALSB85/4

16 FRONT BUMPER BAR ALFBB58/1 39 WIRING HARNESSES ALW96/3

17 FRONT END STRUCTURE - RUBBER PAD MTG ALFES153/1 40 WINDSCREEN WIPER ALWSW14

18 FRONT SPRING ALFS40/5 41 FES TRIM EQUIPMENTS ALFTE14

19 FRONT SHOCK ABS ALFSA10 42 CSR REQUIREMENTS ALCSR3

20 FOOT BRAKES ALFB105 43 EXHAUST BRAKES ALEB39

21 FRONT WHEELS HAFW207/2 44 REAR UNDER RUN PROTECTION DEVICE ALRBB18/2

22 ENGINE MOUNTING ALME61/1 45 SPRAY SUPPRESSION DEVICE ALSSD9

23 OPERATING PEDAL ALOP67/2 46 NOISE SHIELD ALNSH7


ENGINE SPEC DETAILS
SL. NO. DESCRIPTION SPEC
1 ASSY OF 4CTI EURO2 ENGINE HA4CTI2U/3
2 ASSY OF ENGINE CYLINDER HEAD HAECH7
3 ASSY OF ENGINE CYLINDER BLOCK ALECB360
4 ASSY OF ENGINE MAIN BEARINGS ALEMB350
5 ASSY OF ENGINE PISTON & RINGS HAEPR6
6 ASSY OF ENGINE CONNECTING ROD ALECN360
7 ASSY OF ENGINE CRANKSHAFT HAECS4
8 ASSY OF ENGINE CAMSHAFT HAECM4
9 ASSY OF ENGINE FLYWHEEL HAEFW5/2
10 ASSY OF ENGINE FLYWHEEL HOUSING ALEFH300/6
11 ASSY OF ENGINE TIMING GEARS HAETG1
12 ASSY OF ENGINE TIMING GEAR CASE HAETC3/3
13 ASSY OF ENGINE SUMP ALESU350/2
14 ASSY OF ENGINE OIL STRAINER ALEOS300
15 ASSY OF ENGINE OIL PUMP ALEOP350/1
16 ASSY OF ENGINE VALVES HAEVL4
17 ASSY OF ENGINE OIL LEVEL GAUGE HAOLG2/2
18 ASSY OF ENGINE INTAKE MANIFOLD & PIPES HAEIM5
19 ASSY OF ENGINE EXHAUST MANIFOLD HAEEM4
20 ASSY OF ENGINE OIL COOLER/FILTER ALEOC340
21 ASSY OF ENGINE THERMOSTAT ALETH300/2
22 ASSY OF ENGINE COOLING FAN HAECF3
23 ASSY OF ENGINE BREATHER HOSE ALEBH300
24 ASSY OF FUEL INJ. PUMP AND PIPES HAFIE18
25 ASSY OF ENGINE NOZZLE HOLDER HAENH4
26 ASSY OF COOLANT PUMP WITH STD PULLEY HAEWP6/2
27 ASSY OF ENGINE AIR COMPRESSOR HAECR10/1
28 ASSY OF DYNAMO DRIVE HADD6
29 *ASSY OF STARTER MOTOR ALSM16
30 ASSY OF ENGINE TURBO- CHARGER HAESC13
ENGINE ASSEMBLY, CYLINDER BLOCK, OIL SUMP AND DIPSTICK
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 A8743000 ASSY OF ENGINE (STAG BS II ) 1


2 1 B7016502 S/A OF CYLINDER BLOCK 1
3 2 F3434922 LINER CYLINDER S/S OUTER DIA +W+ A/R
4 2 F3435122 LINER CYLINDER S/S OUTER DIA +X+ A/R
5 2 F3435222 LINER CYLINDER S/S OUTER DIA +Y+ A/R
6 2 F3435322 LINER CYLINDER S/S OUTER DIA +Z+ A/R
7 3 F3585315 BOLT BEARING CAP 10
8 4 F0234330 BEARING CAMSHAFT NO.1 1
9 5 F0234430 BEARING, CAMSHAFT NO.2 1
10 6 F0234530 BEARING, CAMSHAFT NO.3 1
11 7 F3145615 PLUG EXPANSION FRONT AND REAR END 5
12 8 F3145715 PLUG EXPANSION OIL PUMP AND BLOCK UPPER 5
13 9 F3145415 PLUG EXPANSION INJECTION PUMP SIDE 3
14 10 F3144915 PLUG EXPANSION 1
15 11 F0535930 BUSHING BODY OIL PUMP 1
16 13 F3146615 PLUG EXPANSION 3
17 14 F3145015 PLUG EXPANSION 1
18 15 F0954515 PIN STRAIGHT FOR CYLINDER HEAD 2
19 16 F0954415 PIN STRAIGHT FOR FRONT END 2
20 17 X3108815 PLUG 4
21 18 F4832610 BALL STEEL 2
22 19 F0954615 PIN STRAIGHT FOR OIL PUMP 1
23 20 F0954715 PIN FOR REAR END 2
24 21 F7647314 END SEAL PLATE 1
25 22 F7647314 SEAL PLATE FOR CAMSHAFT REAR END 1
26 23 L2010816 BOLT-FOR CAMSHAFT PLATE 2
27 24 X1406714 DUMMY PLATE 1
28 25 L2010820 SET SCREW M8X1.25X20 LONG FOR CLAMP 4
29 L4110800 SPRING WASHER 4
30 L4010800 WASHER PLAIN 2
7
ENGINE ASSEMBLY, CYLINDER BLOCK, OIL SUMP AND DIPSTICK
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 26 B8250103 S/A OF GUIDE 1


32 26A F2702050 O RING FOR HOLDER SEAL -REF STD 1
33 27 B8733001 S/A GAUGE 1
34 28 X7144510 BRACKET FOR GUIDE PIPE CLAMPING 1
35 29 F3573211 BOLT -REF STD FOR GUIDE PIPE BRACKET 1
36 30 B8752001 S/A OF PAN OIL -FRONT WELL 1
37 31 F4930060 WASHER SOFT OIL DRAIN PLUG 1
38 32 F1301211 PLUG FOR OIL DRAIN 1
39 33 F4922600 WASHER, SPRING 26
40 34 L2010816 BOLT - OIL PAN TO BLOCK 25
41 35 L2010820 SET SCREW M8X1.25X20 LONG FOR CLAMP 1

9
CYLINDER HEAD
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 B8715502 S/A OF CYLINDER HEAD (W/O STUDS) 1


2 2 P8104017 GASKET CYLINDER HEAD 1
3 3 F0531422 BUSHING VALVE GUIDE 8
4 4 X0900126 SEAT VALVE INTAKE 4
5 5 X0900116 SEAT VALVE EXHAUST 4
6 P0950951 COMPOSITE VALVE SEAT KIT 1
7 6 F3584915 BOLT CYLINDER HEAD 13
8 6A L1011008 BOLT CYLINDER HEAD 4
9 6B L4111000 SPRING WASHER 4
10 6C L4011000 WASHER,PLAIN 4
11 7 F3585015 BOLT CYLINDER HEAD 5
12 8 F1135842 COVER CYLINDER HEAD 1
13 9 F1762100 GASKET CYLINDER HEAD COVE 1
14 10 F1100160 OIL FILLER CAP 1
15 11 F3144915 PLUG EXPANSION 4
16 12 F3145115 PLUG EXPANSION 4
17 13 F3145015 PLUG EXPANSION 4
18 14 F3145215 PLUG EXPANSION 4
19 15 F3145315 PLUG EXPANSION 4
20 16 F3145415 PLUG EXPANSION 1
21 17 F3769815 STUD FOR NOZZLE HOLDER 8
22 18 F3769315 STUD FOR EXHAUST MANIFOLD 8
23 19 F4832510 BALL STEEL 4
24 20 L1010807 BOLT M8X1.25 6
25 21 L4110800 SPRING WASHER 6
26 22 L4010800 WASHER 8 DIA PLATED 6

11
PISTON AND CONNECTING ROD
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 P0957051 RING SET - SPR MAKE 1


2 1 P0959451 RING SET ESCORTS 1
3 1 P0959151 RING SET - IPL 1
4 2 P0956951 PISTON SET - SPR MAKE 1
5 2 P0959351 PISTON SET ESCORTS 1
6 2 P0959051 PISTON SET - IPL 1
7 P0957151 ENGINE SET - SPR MAKE 1
8 P0959551 ENGINE SET ESCORTS ( ALTERNATE) 1
9 P0959251 ENGINE SET - IPL ( ALTERNATE) 1
10 3 X0908115 CIRCLIP - SPR MAKE 8
11 3 X0704510 CIRCLIP - ESCORTS 8
12 3 F0745810 CIRCLIP - IPL 8
13 4 X0704610 PISTON PIN - SPR MAKE 4
14 4 X0908015 PISTON PIN- ESCORTS 4
15 4 X0910515 PISTON PIN - IPL 4
16 5 B7761301 S/A OF CONNECTING ROD 4
17 6 X0501930 BUSH 4
18 7 F3585615 BOLT 8
19 8 P0951551 CON ROD BEARING KIT - STD 1
20 9 P0958351 CON ROD BEARING KIT - 0.25 MM U/S AR
21 10 P0958451 CON ROD BEARING KIT - 0.50 MM U/S AR
22 10 P0958551 CON ROD BEARING KIT - 0.75 MM U/S AR
23 10 P0958651 CON ROD BEARING KIT - 1.00 MM U/S AR

13
CRANKSHAFT AND MAIN BEARING
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F3568715 NUT 1
2 2 F1200210 SPACER 1
3 3 F2702650 O RING 1
4 4 X1500922 PULLEY 1
5 5 X1602711 GEAR, CRANKSHAFT 1
6 6 F0954915 KEY FOR GEAR CRANKSHAFT 1
7 7 F3351111 CRANKSHAFT 1
8 8 F3438615 COLLAR 1
9 9 P0915251 CRANK SHAFT THRUST WASHER SET - STD 1
10 10 P0915351 CRANK SHAFT THRUST WASHER SET - 0.25 O/S AR
11 11 P0928851 CRANK SHAFT MAIN BEARING SET -STD AR
12 12 P0928951 CRANK SHAFT MAIN BEARING SET - 0.25 U/S AR
13 13 P0929051 CRANK SHAFT MAIN BEARING SET - 0.50 U/S AR

15
CAMSHAFT AND TIMING GEARS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 X3307511 CAMSHAFT 1
2 2 F4832710 BALL STEEL 1
3 3 F0955115 KEY 1
4 4 F7661614 PLATE, CAMSHAFT THRUST 1
5 5 L2010825 SETSCREW 2
6 5A F4922600 WASHER,SPRING FOR THE ABOVE 2
7 6 F1655711 GEAR CAMSHAFT 1
8 6 F1661211 GEAR, CAMSHAFT (ALT.) 1
9 7 F4945310 WASHER PLAIN REF STD 1
10 8 F3501800 BOLT 1
11 F4922800 SPRING WASHER FOR ABOVE 1
12 10 F3585715 BOLT FOR THRUST PLATE SETTING 1
13 11 F0955015 PIN,STRAIGHT -REF.STD. 2
14 12 F3347211 SHAFT,IDLE GEAR 1
15 13 B7014502 S/A OF SHAFT,IDLER GEAR 1
16 14 F0536030 BUSING FOR GEAR IDLER 1
17 15 X1602811 GEAR,IDLE 1
18 16 B8254801 S/A OF GEAR,IDLER 1
19 17 F7661714 PLATE, IDLE GEARS THRUST 1
20 19 F7661814 PLATE, IDLE GEAR THRUST 1

17
TIMING CASE
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F3576511 BOLT FOR TIMING GEAR CASE MTG 2


2 2 F3576611 BOLT FOR TIMING GEAR CASE MTG 1
3 3 F3574311 BOLT REF-STDFOR PLATE F7647414 2
4 5 F7647414 SEAL,PLATEFOR POWER STEERING HOLE 1
5 6 F3576411 BOLT -REF STDFOR TIMING GEAR CASE MTG 5
6 7 F3574111 BOLT -REF STDFOR TIMING BACK PLATE MTG 4
7 10 F1761500 GASKET FRONT END PLATE 1
8 11 F3574411 BOLT -REF STDFOR TIMING BACK PLATE MTG 3
9 12 X7200113 PLATE,FRONT ENDTIMING BACK PLATE 1
10 14 F3145915 PLUG,EXPANSION 1
11 15 X1101322 COVER TIMING GEAR CASE 1
12 16 F3145815 PLUG,EXPANSION 1
13 17 F3574711 BOLT REF STDFOR TIMING GEAR CASE MTG 3
14 19 X1102622 FRONT COVER 1
15 20 F2749200 “O” RING FOR FRONT COVER 1
16 22 F3574811 BOLT -REF STD. FOR PLATE X7202814 3
17 23 F2749100 SEAL,OILFOR CRANKSHAFTFRONT 1
18 X3501911 SPECIAL BOLT - FOR TMG.BACK PLATE MTG.(IN COUNTERBORE LOCN.) 1

19
ROCKER SHAFT AND VALVES
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 B7015004 S/A OF ROD,VALVE PUSH 8


2 2 X4200111 VALVE INTAKE STANDARD (NSS) 4
3 3 F4231911 VALVE EXHAUST STANDARD (NSS) 4
4 P0951051 COMPOSITE VALVE KIT 1
5 4A X2702600 SEAL, VALVE STEM-OIL 8
6 5 X3605010 VALVE SPRING 8
7 5 X3606010 VALVE SPRING - IMPORTED MATERIAL - ALT. TO X3605010 8
8 6 X0901011 SEAT VALVE SPRING-LOWER 8
9 7 X0900911 SEAT VALVE SPRING-UPPER 8
10 8 F4330722 LIFTER VALVE 8
11 9 X3507615 SCREW VALVE ADJUSTING 8
12 10 F3210322 ARM,VALVE ROCKER-INTAKE 4
13 11 F3210422 ARM,VALVE ROCKER-EXHAUST 4
14 12 B7018802 S/A OF SHAFT VALVE ROCKER 1
15 12A F3146015 PLUG EXPANSION -REF STD 2
16 13 F7104522 SUPPORT VALVE ROCKER FRONT 1
17 14 F7104622 SUPPORT VALVE ROCKER CENTRE 3
18 15 F7104722 SUPPORT VALVE ROCKER REAR 1
19 16 F3438515 LOCK,VALVE SPRING RETAINER 16
20 17 F3438415 COLLAR 4
21 18 F3586215 NUT 8
22 19 L1010812 M8 BOLT 5
23 19A F4922600 WASHER, SPRING 5
24 19B F4923000 WASHER,PLAIN 5
25 20 F4945910 LOCK WASHER 2
26 21 F3576711 SCREW SET 2

21
INLET AND EXHAUST MANIFOLDS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F1305542 PIPE 1
2 2 X1706500 GASKET 1
3 3 L1010811 BOLT 10
4 4 L4110800 SPRING WASHER 14
5 5 L4010800 PLAIN WASHER 14
6 6 F3782115 STUD 4
7 7 L3010818 PLAIN NUT - M8X1 4
8 8 X3714015 STUD - M8X1.25 - 43 MM LONG 2
9 10 X1802042 MANIFOLD 1
10 11 X1813022 MANIFOLD 1
11 12 F1768700 GASKET 4
12 13 F1200410 SPACER FOR EXHAUST MFLD.MTG.NUT 8
13 14 F3568615 NUT FOR EXHAUST MFLD.MTG. 8
14 15 X3714215 STUD FOR T/C MTG. ON TO E/M 4
15 16 X1111814 HEAT SHIELD 1
16 17 L2010820 SET SCREW M8X1.25X20 LONGFOR CLAMP 1
17 18 L4110800 WASHER 3
18 19 L4010800 WASHER 8 DIA PLATED 3

23
FUEL INJECTION EQUIPMENT
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 X7455400 FUEL INJ. PUMP 1


2 1A X1706700 GASKET - FIP MOUNTING 1
3 1B X1600515 SPLINED BUSH 1
4 1C X4902830 COPPER WASHER - FOR THE ABOVE 1
5 1D X0139015 THREADED UNION 1
6 1E X8000314 FIP SUPPORT BRACKET 1
7 2 B7049502 S/A OF PIPE - FIP BOOST COMPENSATOR 1
8 2A X3508015 BOLT, BANJO-IMF END 1
9 2B X3508115 BOLT, BANJO-FIP END 1
10 2C X4900131 WASHER, BANJO 4
11 3 X1102322 HOUSING, INJECTION PUMP DRIVE 1
12 3A F2702450 “O” RING FOR COVER PLATE SEAL 1
13 3B X1102422 END COVER 1
14 3C X0501330 BUSH 2
15 3D X3503111 BOLT M8*1.25-10.9 GRADE 3
16 4 X3223015 COUPLING, INJN.PUMP DRIVE 1
17 4A X0705310 CIRCLIP 1
18 5 X4300211 ECCENTRIC DISC 1
19 5A X0705410 CIRCLIP 1
20 6 X0705510 CIRCLIP 1
21 7 X3714015 STUD FOR FIP MOUNTING 3
22 8 X7462300 FEED PUMP 1
23 8A X3712515 STUD, FOR FEED PUMP 3
24 9 X1706600 GASKET, FOR FEED PUMP 1
25 10 L3010618 PLAIN NUT M6X1 3
26 11 F4945810 LOCK WASHER REFER STD 3
27 12 X3503111 BOLT FOR FIP DRIVE GEAR 8
28 12A X4904810 SPECIAL WASHER 8
29 13 X7600410 WASHER, THRUST 1
30 14 X1603411 GEAR,INJECTION PUMP DRIVE 1
25
FUEL INJECTION EQUIPMENT
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 15 X3307811 SHAFT, INJECTION PUMP DRIVE 1


32 16 F2749200 “O” RING FOR END COVER 1
33 17 X4902830 COPPER WASHER 2
34 18 X3539311 BOLT, BANJO (FUEL “IN”) 1
35 19 L3010818 PLAIN NUT - M8X1,25 3
36 20 F4922600 WASHER, SPRING - FIP MTG. 3
37 21 X4904510 WASHER PLAIN-FOR FIP MTG. 3
38 22 B8723201 S/A OF PIPE, INJR.-NO.1 1
39 23 B8723202 S/A OF PIPE, INJR.-NO.2 1
40 24 B8723203 S/A OF PIPE,INJR.-NO.3 1
41 25 B8723204 S/A OF PIPE,INJR.-NO.4 1
42 28 B8249510 S/A OF CLAMP 2
43 30 F4922600 WASHER, SPRING - REF.STD. - FOR THE ABOVE 2
44 31 L3010818 PLAIN NUT - M8X1,25 2
45 32 X1936510 PIPE , NOZZLE LEAKAGE 1
46 33 F1939660 HOSE, FUEL 1
47 34 B7049503 S/A OF PIPE, THRO FEED 1
48 35 F0838610 CLIP FUEL HOSE CLAMP 2
49 B8249509 S/A OF CLIP - FOR PIPE THRO’ FEED 1
50 36 B4439704 S/A OF FUEL HOSE(500 LONG 1
51 37 B4439703 S/A OF FUEL HOSE(550 LONG 1
52 38 F3131415 BANJO BOLT 3
53 39 F4930430 WASHER FOR BANJO BOLT 4
54 40 X7423500 ASSY OF FUEL FILTER (1.1 LTR.) 1
55 41 X0426510 BRACKET-FOR DUAL FILTERMOUNTING 1
56 42 X7464000 INJECTOR (MICO) 4
57 43 F1761300 GASKET,NOZZLE HOLDER (COPPER) 4
58 44 F0131614 ADAPTOR,NOZZLE HOLDER (INJECTOR CLAMP) 4
59 45 F3769815 STUD FOR NOZZLE HOLDER 8
60 46 F4922600 WASHER,SPRING-REF.STD. FOR THE ABOVE 8
27
FUEL INJECTION EQUIPMENT
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

61 47 F3584515 NUT-REF.STD. FOR HOLDER 8


62 48 P1318935 BANJO BOLT 6
63 49 X7435600 WASHER,SOFT FOR THE ABOVE 2
64 50 X3965600 BANJO - STRAINER ASSEMBLY 1
65 51 B4443702 S/A OF HOSE- W/S TO FIP 1
66 52 B8742504 S/A OF PIPE, OIL SUPPLY FROM BLOCK TO HOUSING 1
67 53 F3575611 BOLT, BANJO WITH SINGLE HOLE-FOR LUB OIL PIPE 1
68 54 F4930530 WASHER, SOFT 2
69 55 F4930530 WASHER, SOFT FOR THE ABOVE BANJO BOLTS 2
70 56 F3575511 BOLT, BANJO WITH DOUBLE HOLE-FOR LUB OIL PIPE 1
71 L1010807 BOLT FOR FIP DRIVE ASSY MOUNTING WITH TG CASE 2
72 F4922600 WASHER, SPRING - REF.STD. FOR THE ABOVE 2
73 F4923300 WASHER,PLAIN - REF.STD. FOR THE ABOVE 2

29
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 3 P1303807 SHAFT SEALING RING 1


2 7 P1317239 SUPPLY PUMP 1
3 9 P1302007 SUPPORT RING 1
4 10 P1320007 TORX FLAT HEAD SCREW 2
5 12 P1303933 DRIVE SHAFT 1
6 13 P1302909 WOODRUFF KEY 1
7 15 P1300126 BUFFER 2
8 16 P1300316 TOOTHED GEAR 1
9 17 P1311049 SLIDING DISC 1
10 20 P1305707 ROLLER RING 1
11 21 P1308109 BEARING PIN 4
12 22 P1304507 ROLLER 4
13 23 P1316449 FRICTION WASHER 4
14 24 P1308209 ADJUSTING PIN 1
15 25 P1307609 RETAINING PIN 1
16 26 P1300904 RETAINING BRACKET 1
17 27 P1310330 CROSS DISC 1
18 29 P1307530 CAMPLATE 1
19 30 P1303827 SEAL RING 1
20 31 P1310242 TIMING DEVICE PISTON 1
21 32 P1301216 SLIDER PIECE 1
22 33 & 35 P1305127 SHIM 0.20 MM THICK A/R
23 33 & 35 P1305227 SHIM 0.30 MM THICK A/R
24 33 & 35 P1305327 SHIM 0.40 MM THICK A/R
25 33 & 35 P1305427 SHIM 0.50 MM THICK A/R
26 33 & 35 P1305527 SHIM 0.60 MM THICK A/R
27 33 & 35 P1305627 SHIM 0.70 MM THICK A/R
28 33 & 35 P1305727 SHIM 0.80 MM THICK A/R
29 33 & 35 P1305827 SHIM 0.90 MM THICK A/R
30 33 & 35 P1305927 SHIM 1.00 MM THICK A/R
31
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 33& 35 P1306027 SHIM 1.10 MM THICK A/R


32 33& 35 P1306127 SHIM 1.20 MM THICK A/R
33 33& 35 P1306227 SHIM 1.30 MM THICK A/R
34 33& 35 P1306327 SHIM 1.40 MM THICK A/R
35 33& 35 P1306427 SHIM 1.50 MM THICK A/R
36 33& 35 P1306527 SHIM 1.60 MM THICK A/R
37 33& 35 P1306627 SHIM 1.70 MM THICK A/R
38 33& 35 P1306727 SHIM 1.80 MM THICK A/R
39 33& 35 P1306827 SHIM 1.90 MM THICK A/R
40 33& 35 P1306927 SHIM 2.00 MM THICK A/R
41 33& 35 P1307027 SHIM 2.10 MM THICK A/R
42 33& 35 P1307127 SHIM 2.20 MM THICK A/R
43 33& 35 P1307227 SHIM 2.30 MM THICK A/R
44 33& 35 P1307327 SHIM 2.40 MM THICK A/R
45 33& 35 P1307427 SHIM 2.50 MM THICK A/R
46 33& 35 P1301127 SHIM 2.60 MM THICK A/R
47 33& 35 P1307527 SHIM 2.70 MM THICK A/R
48 33& 35 P1307627 SHIM 2.80 MM THICK A/R
49 33& 35 P1307727 SHIM 2.90 MM THICK A/R
50 33& 35 P1301027 SHIM 3.00 MM THICK A/R
51 34 P1317736 COMPRESSION SPRING 1
52 34 P1317836 COMPRESSION SPRING 1
53 36 P1303827 SEAL RING 1
54 37 P1303811 CLOSEING COVER 1
55 38 P1334035 TORX FILLISTER SCREW 2
56 39 P1303030 COVER PLATE 1
57 40 P1334035 TORX FILLISTER SCREW 2
58 50 P1320239 HYDRAULIC HEAD 1
59 50/5 P1314444 SHIM 1
60 50/6 P1301149 SOLTTED WASHER 1
33
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

61 50/6/1 P1319249 SOLTTED WASHER 1


62 50/7 P1314609 SPRING SEAT 1
63 50/7/1 P1307209 SPRING SEAT 1
64 50/9 P1307109 SPRING SEAT 2
65 50/10 P1305127 SHIM 0.20 MM THICK AR
66 50/10 P1305227 SHIM 0.30 MM THICK AR
67 50/10 P1305327 SHIM 0.40 MM THICK AR
68 50/10 P1305427 SHIM 0.50 MM THICK AR
69 50/10 P1305527 SHIM 0.60 MM THICK AR
70 50/10 P1305627 SHIM 0.70 MM THICK AR
71 50/10 P1305727 SHIM 0.80 MM THICK AR
72 50/10 P1305827 SHIM 0.90 MM THICK AR
73 50/10 P1305927 SHIM 1.00 MM THICK AR
74 50/10 P1306027 SHIM 1.10 MM THICK AR
75 50/10 P1306127 SHIM 1.20 MM THICK AR
76 50/10 P1306227 SHIM 1.30 MM THICK AR
77 50/10 P1306327 SHIM 1.40 MM THICK AR
78 50/10 P1306427 SHIM 1.50 MM THICK AR
79 50/10 P1306527 SHIM 1.60 MM THICK AR
80 50/10 P1306627 SHIM 1.70 MM THICK AR
81 50/10 P1306727 SHIM 1.80 MM THICK AR
82 50/10 P1306827 SHIM 1.90 MM THICK AR
83 50/10 P1306927 SHIM 2.00 MM THICK AR
84 50/10 P1307027 SHIM 2.10 MM THICK AR
85 50/10 P1307127 SHIM 2.20 MM THICK AR
86 50/10 P1307227 SHIM 2.30 MM THICK AR
87 50/10 P1307327 SHIM 2.40 MM THICK AR
88 50/10 P1307427 SHIM 2.50 MM THICK AR
89 50/10 P1301127 SHIM 2.60 MM THICK AR
90 50/10 P1307527 SHIM 2.70 MM THICK AR
35
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

91 50/10 P1307627 SHIM 2.80 MM THICK AR


92 50/10 P1307727 SHIM 2.90 MM THICK AR
93 50/10 P1301027 SHIM 3.00 MM THICK AR
94 50/11 P1312409 GUIDE PIN 2
95 50/804 P1302951 PARTS SET 1
96 51 P1301327 O-RING 1
97 52 2 460 100 027 SHIM 1.78 MM THICK AR
98 52 2 460 100 029 SHIM 1.80 MM THICK AR
99 52 2 460 100 031 SHIM 1.82 MM THICK AR
100 52 2 460 100 033 SHIM 1.84 MM THICK AR
101 52 2 460 100 035 SHIM 1.86 MM THICK AR
102 52 2 460 100 037 SHIM 1.88 MM THICK AR
103 52 2 460 100 039 SHIM 1.90 MM THICK AR
104 52 2 460 100 041 SHIM 1.92 MM THICK AR
105 52 2 460 100 043 SHIM 1.94 MM THICK AR
106 52 2 460 100 045 SHIM 1.96 MM THICK AR
107 52 2 460 100 047 SHIM 1.98 MM THICK AR
108 52 2 460 100 049 SHIM 2.00 MM THICK AR
109 52 2 460 100 051 SHIM 2.02 MM THICK AR
110 52 2 460 100 053 SHIM 2.04 MM THICK AR
111 52 2 460 100 055 SHIM 2.06 MM THICK AR
112 52 2 460 100 057 SHIM 2.08 MM THICK AR
113 52 2 460 100 059 SHIM 2.10 MM THICK AR
114 52 2 460 100 061 SHIM 2.12 MM THICK AR
115 52 2 460 100 063 SHIM 2.14 MM THICK AR
116 52 2 460 100 065 SHIM 2.16 MM THICK AR
117 52 2 460 100 067 SHIM 2.18 MM THICK AR
118 52 2 460 100 069 SHIM 2.20 MM THICK AR
119 52 2 460 100 071 SHIM 2.22 MM THICK AR
120 52 2 460 100 073 SHIM 2.24 MM THICK AR
37
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

121 52 2 460 100 075 SHIM 2.26 MM THICK AR


122 52 2 460 100 077 SHIM 2.28 MM THICK AR
123 52 2 460 100 079 SHIM 2.30 MM THICK AR
124 52 2 460 100 081 SHIM 2.32 MM THICK AR
125 52 2 460 100 083 SHIM 2.34 MM THICK AR
126 52 2 460 100 085 SHIM 2.36 MM THICK AR
127 52 2 460 100 087 SHIM 2.38 MM THICK AR
128 52 2 460 100 089 SHIM 2.40 MM THICK AR
129 52 2 460 100 091 SHIM 2.42 MM THICK AR
130 52 2 460 100 093 SHIM 2.44 MM THICK AR
131 52 2 460 100 095 SHIM 2.46 MM THICK AR
132 52 2 460 100 097 SHIM 2.48 MM THICK AR
133 52 2 460 100 099 SHIM 2.50 MM THICK AR
134 52 2 460 100 101 SHIM 2.52 MM THICK AR
135 52 2 460 100 103 SHIM 2.54 MM THICK AR
136 52 2 460 100 105 SHIM 2.56 MM THICK AR
137 52 2 460 100 107 SHIM 2.58 MM THICK AR
138 52 2 460 100 109 SHIM 2.60 MM THICK AR
139 52 2 460 100 111 SHIM 2.62 MM THICK AR
140 52 2 460 000 113 SHIM 2.64 MM THICK AR
141 52 2 460 100 115 SHIM 2.66 MM THICK AR
142 52 2 460 100 117 SHIM 2.68 MM THICK AR
143 52 2 460 100 119 SHIM 2.70 MM THICK AR
144 52 2 460 100 121 SHIM 2.72 MM THICK AR
145 52 2 460 100 123 SHIM 2.74 MM THICK AR
146 52 2 460 100 125 SHIM 2.76 MM THICK AR
147 52 2 460 100 127 SHIM 2.78 MM THICK AR
148 52 2 460 100 129 SHIM 2.80 MM THICK AR
149 52 2 460 100 131 SHIM 2.82 MM THICK AR
150 52 2 460 100 133 SHIM 2.84 MM THICK AR
39
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

151 52 2 460 100 135 SHIM 2.86 MM THICK AR


152 52 2 460 100 137 SHIM 2.88 MM THICK AR
153 52 2 460 100 139 SHIM 2.90 MM THICK AR
154 54 P1301917 GASKET 4
155 58 P1302701 FITTING 4
156 60 P1320235 TORX FILLISTER SCREW 2
157 66 P1301827 O-RING 1
158 68 P1304433 SHAFT 1
159 69 P1302807 SPACER RING 1
160 95 P1309924 FULCRUM LEVER 1
161 103 P1300849 PLAIN WASHER 1
162 104 P1321635 SLOTTED SHOULDER SCREW 2
163 105 P1301349 GASKET 2
164 106 P1305336 COMPRESSION SPRING 2
165 107 P1321735 HEXAGON NUT 1
166 108 P1301533 GOVERNOR SHAFT 1
167 109 P1304127 O-RING 1
168 110 P1303230 SHIM PLATE 0.95 MM THICK AR
169 110 P1303230 SHIM PLATE 0.95 MM THICK AR
170 110 P1303330 SHIM PLATE 1.05 MM THICK AR
171 110 P1303330 SHIM PLATE 1.05 MM THICK AR
172 110 P1303430 SHIM PLATE 1.15 MM THICK AR
173 110 P1303530 SHIM PLATE 1.25 MM THICK AR
174 110 P1303630 SHIM PLATE 1.35 MM THICK AR
175 110 P1303730 SHIM PLATE 1.45 MM THICK AR
176 110 P1303830 SHIM PLATE 1.55 MM THICK AR
177 110 P1303930 SHIM PLATE 1.65 MM THICK AR
178 110 P1304030 SHIM PLATE 1.75 MM THICK AR
179 111 P1304130 SUPPORTING DISC 1.25 MM THICK AR
180 111 P1302630 SUPPORTING DISC 1.30 MM THICK AR
41
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

181 111 P1301130 SUPPORTING DISC 1.35 MM THICK AR


182 111 P1301030 SUPPORTING DISC 1.40 MM THICK AR
183 111 P1304530 SUPPORTING DISC 1.45 MM THICK AR
184 111 P1305030 SUPPORTING DISC 1.50 MM THICK AR
185 111 P1305130 SUPPORTING DISC 1.55 MM THICK AR
186 111 P1305230 SUPPORTING DISC 1.60 MM THICK AR
187 111 P1305330 SUPPORTING DISC 1.65 MM THICK AR
188 111 P1305430 SUPPORTING DISC 1.70 MM THICK AR
189 111 P1305530 SUPPORTING DISC 1.75 MM THICK AR
190 111 P1305630 SUPPORTING DISC 1.80 MM THICK AR
191 111 P1305730 SUPPORTING DISC 1.85 MM THICK AR
192 111 P1305830 SUPPORTING DISC 1.90 MM THICK AR
193 111 P1305930 SUPPORTING DISC 1.95 MM THICK AR
194 111 P1306030 SUPPORTING DISC 2.00 MM THICK AR
195 111 P1306130 SUPPORTING DISC 2.05 MM THICK AR
196 112 P1308839 FLYWEIGHT ASSEMBLY 1
197 114 P1345444 SHIM RING 1
198 115 P1301034 SLIDING SLEEVE 1
199 116 P1300734 SEALING CAP 1
200 117 P1301531 ADJUSTING PLUG 7.6 MM LONG AR
201 117 P1301631 ADJUSTING PLUG 7.8 MM LONG AR
202 117 P1301731 ADJUSTING PLUG 8.0 MM LONG AR
203 117 P1301831 ADJUSTING PLUG 8.2 MM LONG AR
204 117 P1301931 ADJUSTING PLUG 8.4 MM LONG AR
205 117 P1302031 ADJUSTING PLUG 8.6 MM LONG AR
206 117 P1302131 ADJUSTING PLUG 8.8 MM LONG AR
207 117 P1302231 ADJUSTING PLUG 9.0 MM LONG AR
208 117 P1302331 ADJUSTING PLUG 9.2 MM LONG AR
209 117 P1302431 ADJUSTING PLUG 9.4 MM LONG AR
210 117 P1302531 ADJUSTING PLUG 9.6 MM LONG AR
43
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

211 117 P1305631 ADJUSTING PLUG 9.8 MM LONG AR


212 117 P1302731 ADJUSTING PLUG 10.0 MM LONG AR
213 117 P1302831 ADJUSTING PLUG 10.2 MM LONG AR
214 117 P1302931 ADJUSTING PLUG 10.4 MM LONG AR
215 117 P1303031 ADJUSTING PLUG 10.6 MM LONG AR
216 117 P1303131 ADJUSTING PLUG 10.8 MM LONG AR
217 117 P1303231 ADJUSTING PLUG 11.0 MM LONG AR
218 117 P1305931 ADJUSTING PLUG 11.2 MM LONG AR
219 117 P1306031 ADJUSTING PLUG 11.4 MM LONG AR
220 122 P1312536 EXTENSION SPRING 1
221 129 P1302327 O-RING 1
222 130 P1306731 SCREW PLUG 1
223 132 P1341335 BLEEDER SCREW 1
224 133 P1310527 O-RING 1
225 134 P1310627 O-RING 1
226 135 P1308642 CONTROL VALVE 1
227 140 P1306211 PROTECTION CAP 1
228 200 P1311336 COMPRESSION SPRING 1
229 205 P1307409 WOODRUFF KEY 1
230 206 P1326335 ROUND NUT 1
231 207 P1313449 SPRING LOCK WASHER 1
232 228 P1300445 BLADE TERMINAL 1
233 228/1 P1301245 BLADE TERMINAL 1
234 229 P1301749 TOOTH LOCK WASHER 1
235 230 P1322735 HEXAGON NUT 1
236 235 P1320339 CONTROL UNIT9 1
237 235/3 P1308742 EXPANSION ELEMENT 1
238 235/4 P1315649 PRESSURE DISK 1
239 235/5 P1308409 SPRING SEAT 1
240 235/6 P1303032 TIE ROD 1
45
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

241 235/8 P1301704 BRACKET 1


242 235/9 P1312636 COMPRESSION SPRING 1
243 235/10 P1312736 COMPRESSION SPRING 1
244 235/12 P1342635 SCREW 2
245 235/13 P1317439 BELLOWS 1
246 237 P1322335 TORX FILLISTER SCREW 2
247 239 P1301749 TOOTHED LOCK WASHER 1
248 240 P1307942 SOLENOID 1
249 240/7 P1301727 O-RING 1
250 242 P1300445 BLADE TERMINAL 1
251 243 P1322735 HEXAGON NUT 1
252 254 P1322435 SCREW 3
253 275 P1313549 SPRING LOCK WASHER 1
254 276 P1342835 SCREW 2
255 277 P1309527 SEAL RING 1
256 290 P1301549 PALIN WASHER 1
257 291 P1313549 SPRING LOCK WASHER 1
258 292 P1343935 WASHER-AND-SCREW ASSEMBLY 1
259 294 P1304234 GUIDE SLEEVE 1
260 295 P1304334 SPRING SLEEVE 1
261 296 P1350635 CHEESE HEAD SCREW 1
262 297 P1302108 CLAMPING PIECE 1
263 361 P1306924 CONTROL LEVER 1
264 362 P1313549 SPRING LOCK WASHER 2
265 363 P1350735 CHEESE HEAD SCREW 2
266 380 P1301249 SHIM 1
267 381 P1310511 FITTING COVER 1
268 381/1 P1310411 FITTING COVER 1
269 381/2 P1304133 LEVER SHAFT 1
270 381/3 P1301927 O-RING 1
47
FUEL INJECTION EQUIPMENT - INTERNAL COMPONENTS (GROUP I)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

271 382 P1307024 CONTROL LEVER 1


272 382 P1307024 CONTROL LEVER 1
273 383 P1301104 STOP BRACKET 1
274 384 P1312836 COILED SPRING 1
275 385 P1313549 SPRING LOCK WASHER 1
276 386 P1317635 HEXAGON NUT 1
277 392 P1309627 O-RING 1
278 393 P1342935 LOCKING SCREW 1
279 394 P1308230 INTERMEDIATE PLATE 1
280 471 P1305811 CLOSURE CAP 1
281 800 P1306218 PUMP HOUSING 1
282 800/2 P1302905 BUSH 1
283 805 P1301451 PARTS SET ( FLYWEIGHT GROUP ) 1
284 806 P1302751 PARTS SET RETAINING PIN 1

49
FUEL INJECTION PUMP - INTERNAL COMPONENTS (GROUP II)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 67 P1320439 MANIFOLD PRESSURE COMPRESSURE 1


2 67/1 P1306118 STOP HOUSING 1
3 67/4 P1300449 SHIM 1
4 67/8 P1304033 LEVER SHAFT 1
5 67/9 P1312436 COILED SPRING 1
6 67/10 P1301927 O-RING 1
7 67/11 P1301249 SHIM 1
8 67/12 P1306424 STOP LEVER 1
9 67/13 P1333535 FLANGE NUT 1
10 67/15 P1342435 HEADLESS SETSCREW 1
11 67/16 P1342435 HEADLESS SETSCREW 1
12 67/17 P1321135 THREADED PIN 1
13 67/34 P1314509 GUIDE PIN 1
14 67/34 P1312509 GUIDE PIN 24.0 MM 1
15 67/34 P1312609 GUIDE PIN 24.1 MM 1
16 67/34 P1312709 GUIDE PIN 24.2 MM 1
17 67/34 P1312809 GUIDE PIN 24.3 MM 1
18 67/34 P1312909 GUIDE PIN 24.4 MM 1
19 67/34 P1313009 GUIDE PIN 24.5 MM 1
20 67/34 P1313109 GUIDE PIN 24.6 MM 1
21 67/34 P1313209 GUIDE PIN 24.7 MM 1
22 67/34 P1313309 GUIDE PIN 24.8 MM 1
23 67/34 P1313409 GUIDE PIN 24.9 MM 1
24 67/34 P1313509 GUIDE PIN 25.0 MM 1
25 67/34 P1313609 GUIDE PIN 25.1 MM 1
26 67/34 P1313709 GUIDE PIN 25.2 MM 1
27 67/34 P1313809 GUIDE PIN 25.3 MM 1
28 67/34 P1313909 GUIDE PIN 25.4 MM 1
29 67/34 P1314009 GUIDE PIN 25.5 MM 1
30 67/34 P1314109 GUIDE PIN 25.6 MM 1
51
FUEL INJECTION PUMP - INTERNAL COMPONENTS (GROUP II)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 67/34 P1314209 GUIDE PIN 25.7 MM 1


32 67/34 P1314309 GUIDE PIN 25.8 MM 1
33 67/39 P1304031 SCREW PLUG 1
34 67/40 P1304727 FLAT SEAL RING 1
35 67/41 P1314409 ADJUSTING PIN 1
36 67/42 P1310749 PLATE WASHER 2
37 67/43 P1300241 DIAPHRAGM 1
38 67/44 P1310849 SPRING WASHER 1
39 67/45 P1329535 HEXAGON NUT 1
40 67/47 P1317936 COMPRESSION SPRING 1
41 67/48 P1310005 SPACER BUSHING A/R
42 67/48 P1303405 SPACER BUSHING 1.7 MM A/R
43 67/48 P1303505 SPACER BUSHING 1.9 MM A/R
44 67/48 P1303605 SPACER BUSHING 2.1 MM A/R
45 67/48 P1303705 SPACER BUSHING 2.3 MM A/R
46 67/48 P1303805 SPACER BUSHING 2.5 MM A/R
47 67/48 P1303905 SPACER BUSHING 2.7 MM A/R
48 67/48 P1304005 SPACER BUSHING 2.9 MM A/R
49 67/48 P1304105 SPACER BUSHING 3.1 MM A/R
50 67/48 P1304205 SPACER BUSHING 3.3 MM A/R
51 67/48 P1304305 SPACER BUSHING 3.5 MM A/R
52 67/48 P1304405 SPACER BUSHING 3.7 MM A/R
53 67/48 P1304505 SPACER BUSHING 3.9 MM A/R
54 67/48 P1304605 SPACER BUSHING 4.1 MM A/R
55 67/48 P1304705 SPACER BUSHING 4.3 MM A/R
56 67/48 P1304805 SPACER BUSHING 4.5 MM A/R
57 67/48 P1304905 SPACER BUSHING 4.7 MM A/R
58 67/48 P1305005 SPACER BUSHING 4.9 MM A/R
59 67/48 P1305105 SPACER BUSHING 5.1 MM A/R
60 67/48 P1305205 SPACER BUSHING 5.3 MM A/R
53
FUEL INJECTION PUMP - INTERNAL COMPONENTS (GROUP II)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

61 67/48 P1305305 SPACER BUSHING 5.5 MM A/R


62 67/48 P1305405 SPACER BUSHING 5.7 MM A/R
63 67/48 P1305505 SPACER BUSHING 5.9 MM A/R
64 67/48 P1305605 SPACER BUSHING 6.1 MM A/R
65 67/48 P1305705 SPACER BUSHING 6.3 MM A/R
66 67/48 P1305805 SPACER BUSHING 6.5 MM A/R
67 67/48 P1305905 SPACER BUSHING 6.7 MM A/R
68 67/48 P1306005 SPACER BUSHING 6.9 MM A/R
69 67/48 P1306105 SPACER BUSHING 7.1 MM A/R
70 67/48 P1306205 SPACER BUSHING 7.3 MM A/R
71 67/48 P1306305 SPACER BUSHING 7.5 MM A/R
72 67/48 P1306405 SPACER BUSHING 7.7 MM A/R
73 67/48 P1306505 SPACER BUSHING 7.9 MM A/R
74 67/48 P1306605 SPACER BUSHING 8.1 MM A/R
75 67/48 P1306705 SPACER BUSHING 8.3 MM A/R
76 67/48 P1306805 SPACER BUSHING 8.5 MM A/R
77 67/49 P1306111 CLOSING COVER 1
78 67/50 P1304909 THREADED PIN 1
79 67/53 P1329635 HEXAGON NUT 1
80 67/54 P1329735 CHEESE HEAD SCREW 1
81 67/56 P1309724 CONTROL LEVER 1
82 67/57 P1305009 STRAIGHT PIN 1
83 67/130 P1329835 HEXAGON NUT 1
84 67/137 P1329935 HEXAGON NUT 1
85 72 P1306624 CONTROL LEVER 1
86 73 P1313549 SPRING LOCK WASHER 1
87 75 P1317635 HEXAGON NUT 1
88 75/1 P1333535 FLANGE NUT 1
89 88 P1351735 ADJUSTING SCREW 1
90 88/1 P1340835 ADJUSTING SCREW 1
55
FUEL INJECTION PUMP - INTERNAL COMPONENTS (GROUP II)
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

91 88/2 P1300934 SPACER SLEEVE 1


92 88/3 P1340935 HEXAGON NUT 1
93 88/4 P1311149 PLAIN WASHER 1
94 88/5 P1301427 O-RING 1
95 92 P1302817 GASKET 1
96 123 P1341235 SCREW 4
97 136 P1343835 HOLLOW BOLT 1
98 209 P1305611 PROTECTION CAP 1
99 220 P1313036 COILED SPRING 1
100 289 P1306824 CONTROL LEVER 1
101 292 P1320435 HEXAGON SCREW 1
102 325 P1307309 SPRING SEAT 1
103 329 P1300138 SPRING SEAT 1
104 336 P1300219 VENT FITTING 1
105 339 P1300138 PROTECTIVE CAP 1

57
FEED PUMP - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 2 P1301542 FEED PUMP PLUNGER BLUE A/R


2 2 P1301842 FEED PUMP PLUNGER WHITE A/R
3 3 P1312936 PLUNGER SPRING 1
4 4 P1301331 CLOSING PLUG 1
5 5 P1303733 PRESSURE SPINDLE 1
6 P1301509 SLIDER 2
7 P1301705 ROLLER 1
8 P1300943 ROLLER TAPPET 1
9 P1301409 BEARING PIN 1
10 P1300207 RETAINER 1
11 12 P1301442 VALVE 2
12 13 P1302236 SPRING 2
13 14A P1300125 REDUCING UNION 1
14 16 P1300427 O - RING 1
15 19 P1315139 HAND PRIMER 1
16 41 P1301607 SEALING RING FOR 14A & 19 2
17 42 P1301707 SEALING RING FOR 4 1
18 43 P1336535 INLET BANJO WITH STRAINER 1

59
INJECTOR - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 2 P1336335 PRESSURE BOLT 1


2 2 P1336335 PRESSURE BOLT 1
3 3 P1309636 SPRING 1
4 5 P1339644 SHIM 0.80 MM THICK A/R
5 5 P1339744 SHIM 0.82 MM THICK A/R
6 5 P1339844 SHIM 0.84 MM THICK A/R
7 5 P1339944 SHIM 0.86 MM THICK A/R
8 5 P1340044 SHIM 0.88 MM THICK A/R
9 5 P1340144 SHIM 0.90 MM THICK A/R
10 5 P1340244 SHIM 0.92 MM THICK A/R
11 5 P1340344 SHIM 0.94 MM THICK A/R
12 5 P1340444 SHIM 0.96 MM THICK A/R
13 5 P1340544 SHIM 0.98 MM THICK A/R
14 5 P1340644 SHIM 1.00 MM THICK A/R
15 5 P1340744 SHIM 1.02 MM THICK A/R
16 5 P1340844 SHIM 1.04 MM THICK A/R
17 5 P1340944 SHIM 1.06 MM THICK A/R
18 5 P1341044 SHIM 1.08 MM THICK A/R
19 5 P1341144 SHIM 1.10 MM THICK A/R
20 5 P1341244 SHIM 1.12 MM THICK A/R
21 5 P1341344 SHIM 1.14 MM THICK A/R
22 5 P1341444 SHIM 1.16 MM THICK A/R
23 5 P1341544 SHIM 1.18 MM THICK A/R
24 5 P1341644 SHIM 1.20 MM THICK A/R
25 5 P1341744 SHIM 1.22 MM THICK A/R
26 5 P1341844 SHIM 1.24 MM THICK A/R
27 5 P1341944 SHIM 1.26 MM THICK A/R
28 5 P1342044 SHIM 1.28 MM THICK A/R
29 5 P1342144 SHIM 1.30 MM THICK A/R
30 5 P1342244 SHIM 1.32 MM THICK A/R
61
INJECTOR - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 5 P1342344 SHIM 1.34 MM THICK A/R


32 5 P1342444 SHIM 1.36 MM THICK A/R
33 5 P1342544 SHIM 1.38 MM THICK A/R
34 5 P1342644 SHIM 1.40 MM THICK A/R
35 5 P1342744 SHIM 1.42 MM THICK A/R
36 5 P1342844 SHIM 1.44 MM THICK A/R
37 5 P1342944 SHIM 1.46 MM THICK A/R
38 5 P1343044 SHIM 1.48 MM THICK A/R
39 5 P1343144 SHIM 1.50 MM THICK A/R
40 5 P1343244 SHIM 1.52 MM THICK A/R
41 5 P1343344 SHIM 1.54 MM THICK A/R
42 5 P1343444 SHIM 1.56 MM THICK A/R
43 5 P1343544 SHIM 1.58 MM THICK A/R
44 5 P1343644 SHIM 1.60 MM THICK A/R
45 5 P1343744 SHIM 1.62 MM THICK A/R
46 5 P1343844 SHIM 1.64 MM THICK A/R
47 5 P1343944 SHIM 1.66 MM THICK A/R
48 5 P1344044 SHIM 1.68 MM THICK A/R
49 8 P1342512 DISTANCE PIECE 1
50 12 P1301407 CIRCLIP 1
51 13 P1318835 WASHER 1
52 14 P1301907 RUBBER BUSH 1
53 15 P1318935 BANJO BOLT 1
54 16 P1313735 WASHER 2
55 17 P1300937 INLET CONNECTION STUD 1
56 18 P1301507 VITON RING 1
57 19 P1310449 WASHER 1
58 21 P1336435 NOZZLE RETAINING NUT 1
59 25 P1305856 NOZZLE 1

63
FUEL FILTER - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 P1313211 FILTER BOWL 2


2 3 P1301640 MICRO SUPER FILTER INSERT COIL TYPE (WITH PART FIG. NO. 8) 2
3 5 P1313311 FILTER COVER ASSEMBLY 1
4 8 P1305935 SEALING RING 1
5 9 P1330635 HEXAGON SCREW 2
6 10 P1313735 FLAT SEAL RING 2
7 13 P1318735 AIRVENT SCREW 2
8 13A P1318735 SLUDGE SCREW 2
9 14 P1313635 FLAT SEAL RING FOR 13 2
10 27 P1313635 FLAT SEAL RING FOR 13A 2
11 34 P1315635 BANJO BOLT 1
12 35 P1300429 BANJO 1
13 36 P1314035 FLAT SEAL RING 1

65
FLYWHEEL AND FLYWHEEL HOUSING
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F4945110 WASHER PLAIN . FOR ENG LIFTING BOLT 2


2 2 F4945010 LOCK WASHER . FOR ENG LIFTING BOLT 2
3 3 F3583615 BOLT ENGINE LIFTING BOLT 2
4 4 X1102513 DUST COVER 2
5 5 L2010812 SETSCREW 4
6 6 X1812522 FLYWHEEL HOUSING 1
7 7 L1011409 BOLT FLY HSG TO BLOCK 8
8 L4011400 14 DIA KOLOK WASHER 8
9 L4111400 14 DIA KOLOK WASHER 8
10 8 P8101527 OIL SEAL FOR CRANKSHAFT REAR 1
11 9 L1010807 BOLT M8X1.25 6
12 L4010800 WASHER 8 DIA PLATED 6
13 F4922600 WASHER, SPRING 10
14 10 F3769515 STUD FOR STARTER MOTOR MTG 3
15 11 F4945410 WASHER PLAIN-REF.STD FOR STARTER MTG 3
16 12 F4945510 LOCK WASHER -REF.STD FOR STARTER MTG 3
17 13 F3584615 NUT FOR STARTER MTG 3
18 21 F0245410 BEARING BALL 1
19 22 F0741822 RING GEAR 1
20 23 B8730901 S/A OF FLYWHEEL 1
21 24 X1604822 FLYWHEEL(NSS) 1
22 26 F7647114 STOPPER BEARING 1
23 27 F3583515 BOLT FOR FLYWHEEL MTG 6
24 28 L2010814 BOLT-FOR STOPPER BEARINGS 2

67
OIL PUMP
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F1600326 GEAR OIL PUMP DRIVE 1


2 2 B7018701 S/A OF OIL PUMP 1
3 3 L2010820 BOLT 5
4 F4922600 WASHER, SPRING 5
5 4 X1101122 COVER OIL PUMP 1
6 6 F0536430 BUSHING OIL PUMP DRIVE SHAFT 1
7 7 F3356215 SHAFT OIL PUMP DRIVE 1
8 8 F1661311 GEAR, OIL PUMP DRIVE SHAFT 1
9 9 F1761200 GASKET OIL PUMP COVER 1
10 10 F1600426 GEAR OIL PUMP DRIVEN SHAFT 1
11 12 F0536230 BUSHING BODY OIL PUMP 1
12 13 F3356315 SHAFT OIL PUMP DRIVEN 1
13 B8729902 S/A OF COVER, OIL PUMP( INCLUDING ILL.NO.1,5,7,8) 1
14 14 L2010807 BOLT M8 X 1.25 2
15 F4922600 WASHER, SPRING 2

69
ENGINE OIL STRAINER
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F2702750 O RING 1
2 2 F3400113 GUIDE O RING 1
3 3 L2010825 SETSCREW 2
4 3A F4922600 WASHER, SPRING 2
5 3B F4923000 WASHER,PLAIN 2
6 4 F4030142 STRAINER,OIL 1
7 5 B7014801 S/A OF STRAINER 1
8 6 F4000310 SCREEN OIL STRAINER 1
9 7 F0743510 RING SNAP 1

71
OIL COOLER AND FILTER
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F2702550 O-RING (FOR MTG ON CYL BLOCK) 4


2 2 L2010825 SETSCREW 9
3 L4010800 WASHER 8 DIA PLATED 9
4 L4110800 WASHER 9
5 3 F4935530 WASHER SOFT 2
6 3A F4930630 WASHER 1
7 4 F1986715 CONNECTOR PIPE (FOR PR. GAUGE CONNECTION) 1
8 5 F3576211 BOLT (BANJO) - FOR PR. GAUGE CONNECTION 1
9 6 F3502600 BOLT (FOR MTG ON CYL BLOCK) 4
10 F4922600 WASHER,SPRING - REF.STD. FOR THE ABOVE 4
11 F4923300 WASHER,PLAIN - REF.STD. FOR THE ABOVE 4
12 7 L1010808 BOLT 3
13 L4010800 WASHER 8 DIA PLATED 3
14 L4110800 WASHER 3
15 8 B7715901 ASSY OF OIL COOLER WITH FILTER ( ALT. NO. B7761901 ) 1
16 11 F1842742 CASE, OIL COOLER 1
17 12 F3146115 PLUG 2
18 13 F2749700 O-RING 5
19 14 F3147115 PLUG, VALVE SPRING 3
20 15 F3639410 SPRING, OIL VALVE 2
21 16 F3639510 SPRING, OIL VALVE 1
22 17 F4231711 VALVE, FILTER SAFETY 3
23 18 F7824900 OIL COOLER ELEMENT ASSY 1
24 19 F1762700 GASKET OILCOOLER 2
25 19A X1707700 GASKET OILCOOLER 1
26 20 X4901010 CONICAL WASHER 4
27 21 X3503815 NUT M8X1,PLATED 4
28 22 B7015403 S/A OF OIL FILTER 1
29 22A F1140513 BOWL, OIL FILTER ELEMENT 1
30 23 P3101540 ELEMENT, OIL FILTER 1
73
OIL COOLER AND FILTER
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 24 F3639610 SPRING, OIL FILTER ELEMENT SUPPORT 1


32 25 F4945610 WASHER 1
33 26 F2749900 O-RING 1
34 27 F2749800 O-RING 1
35 28 F3588115 BOLT 1
36 29 F2750000 O-RING 1
37 30 F3147215 PLUG,OIL FILTER DRAIN 1
38 31 X0134915 ADAPTOR 1
39 32 F4922300 WASHER 1
40 33 X7809300 OIL PRESSURE TRANSDUCER 1

75
ENGINE COOLING FAN
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 B8727001 S/A FAN/FAN DRIVE ASSY 1


2 2 B8727002 S/A FAN DRIVE (CLUTCH ASSY) 1
3 3 X7000200 FAN - 470 DIA - 10 BLADES 1
4 4 L2010816 BOLT 4
5 5 F4922600 WASHER SPRING - REF.STD. FOR THE ABOVE 8
6 6 F4922600 WASHER PLAIN REF.STD. 4
7 7 X1202422 SPACER FAN PULLEY 1
8 8 L2010830 BOLT FOR SPACER MOUNTING 4
9 8 L2010825 SET SCREW-M8X1.25X25 MM 4
10 9 L4111000 WASHER 4

77
COOLANT PUMP
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F1539322 PULLEY COOLANT PUMP 1


2 2 B7016011 S/A OF PUMP COOLANT 1
3 3 L2010830 BOLT 4
4 3 F3575311 BOLT 2
WATER PUMP INTERNAL PARTS
5 4 P2601818 WATER PUMP HOUSING 1
6 5 P2601918 WATER PUMP HUB 1
7 6 P2600315 WATER PUMP IMPELLER 1
8 7 P2604702 WATERPUMP BEARING 1
9 8 P2605627 WATER PUMP SEAL 1

79
THERMOSTAT HOUSING
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 X1102042 COVER THERMOSTAT CASE 1


2 2 X0124715 VENT NIPPLE (ADAPTOR) 1
3 3 W1026016 COPPER WASHER FOR ABOVE 1
4 4 L2010825 SETSCREW 3
5 4A F4922600 WASHER, SPRING 3
6 4B L4010800 WASHER 8 DIA PLATED 3
7 5 X7468900 THERMOSTAT ASSY. 1
8 6 F1761400 GASKET THERMOSTAT 1
9 7 F1825022 CASE THERMOSTAT 1
10 F1985515 PIPE VENT FOR ABOVE 1
11 8 F2701550 O RING WATER BYPASS AREA 2
12 9 L1011014 BOLT M 10X1.5 70 LONG 1
13 9A L4111000 SPRING WASHER 1
14 9B L4111000 WASHER 2
15 10 L1010817 BOLT 4
16 F4922600 WASHER, SPRING 4
17 15 F7800700 TEMP.SENSOR-PRICOL 1
18 F0107315 VENT ADAPTOR ON THERMOSTAT CASE 1
19 16 F0837710 CLAMP 1
20 17 F1944250 HOSE VENT 1
21 18 F1200310 SPACER 1
22 19 F1440114 FLANGE VENT 1
23 F0831610 JUBILEE CLIP 1

81
AIR COMPRESSOR
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F7474000 AIR COMPRESSOR 1


2 2 F1655611 GEAR AIR COMPRESSOR DRIVE 1
3 2 F1661111 GEAR 1
4 3 F2702850 O RING 1
5 4 L1011024 BOLT M10X1.5X120 MM LONG 2
6 4 L2011030 SET SCREW M10X1 1
7 5 H4111000 WASHER 10 DIA 3
8 6 H4011010 WASHER 6
9 7 F0130015 ADAPTER 2
10 8 F4930240 WASHER 2
11 9 F3575511 BOLT WITH DOUBLE HOLE 1
12 10 F4930530 WASHER FOR BOLT ON COMPRESSOR SIDE 3
13 11 B8742505 S/A OF PIPE - OIL TO FRONT COVER 1
14 12 F3143815 BOLT BANJO - SINGLE HOLE 1
15 13 F4930530 WASHER SOFT FOR THE ABOVE 2

83
AIR COMPRESSOR - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 P1010635 SETSCREW 4
2 2 P1006535 WASHER 4
3 3 P1000637 M6 STUD 1
4 4 P1001249 WASHER 1
5 5 P1004218 CYLINDERHEAD 1
6 6 + # * JOINT (THICK) 1
7 7 + # * JOINT (THIN) 1
8 P1008739 REED VALVE ASSY. COMP. ILL NOS. 8,9,10,11,12,13,14&15 1
9 8 + # * LOCATING PIN 2
10 9 DELIVERY REED 1
11 10 VALVE PLATE 1
12 11 INLET REED 1
13 12 + # * LOCATING PIN 1
14 13 + # * LOCATING PIN 1
15 14 + # * JOINT (THIN) 1
16 15 + # * JOINT (THICK) 1
17 P1007551 PISTON ASSY COMP. ILL NOS 16,17,18,19&20 - STD 1
18 P1007951 PISTON ASSY COMP. ILL NOS 16,17,18,19&20 - 0.254 MM O/S 1
19 P1008051 PISTON ASSY COMP. ILL NOS 16,17,18,19&20 - 0.508 MM O/S 1
20 16 @ EXTERNALLY STEPPED RING 3
21 17 @ OIL CONTROL RING 1
22 18 $ PISTON 1
23 19 $ GUDGEON PIN 1
24 20 $ CIRCLIP 2
25 P1008839 CONNECTING ROD ASSY COMP. ILL NOS 21,22,23 & 24 1
26 21 P1002432 CONNECTION ROD (INCLUDES ITEM 24) 1
27 22 # THIN WALLED BEARING 2
28 23 # * LOCKING STRAP 1
29 24 CONNECTING ROD BOLT 2
30 27 P1004618 CYLINDER BLOCK (INCLUDES ITEM 28 - 1 OFF) 1
85
AIR COMPRESSOR - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 28 # BUSH 2
32 29 # LOCK WASHER 1
33 30 # NUT 1
34 31 # * JOINT 1
35 32 P1005211 COVER 1
36 33 P1001649 SPRING WASHER 4
37 34 P1013435 HEXAGON SCREW 4
38 35 # THRUST WASHER 1
39 36 P1001509 # WOODRUF KEY 1
40 37 P1000733 CRANK SHAFT 1
41 38 # * JOINT 1
42 39 P1003411 END COVER (INCLUDES ITEM 28 - 1 OFF) 1
43 40 P1001549 WASHER 4
44 41 P1010735 SETSCREW 4
45 42 P1012235 NUT 1
46 + P1011451 CYLINDER HEAD GASKET REPAIR KIT ITEMS MARKED + 1
47 * P1007351 MINOR REPAIR KIT ITEMS MARKED * 1
48 # P1007451 MAJOR REPAIR KIT ITEMS MARKED # - STD 1
49 # P1007751 MAJOR REPAIR KIT ITEMS MARKED # - 0.254 MM U/S 1
50 # P1007851 MAJOR REPAIR KIT ITEMS MARKED # - 0508 MM U/S 1
51 @ P1007651 PISTON RING REPAIR KIT ITEMS MARKED @ - STD 1
52 @ P1008151 PISTON RING REPAIR KIT ITEMS MARKED @-0.254 MM O/S 1
53 @ P1008251 PISTON RING REPAIR KIT ITEMS MARKED @-0.508 MM O/S 1
54 $ P1011551 PISTON REPAIR KIT ITEMS MARKED $ - STD 1
55 $ P1009551 PISTON REPAIR KIT ITEMS MARKED $ - 0.254 MM O/S 1
56 $ P1009651 PISTON REPAIR KIT ITEMS MARKED $ - 0.508 MM O/S 1

87
ALTERNATOR MOUNTING
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F7482000 ALTERNATOR ( 30 AMPS ) 1


2 2 F3236814 ALTERNATOR ADJUSTING LINK 1
3 H4010800 WASHER PLAIN 1
4 H4111000 WASHER SINGLE COIL 1
5 3 H2010825 SET SCREW M8X1.25 ON ADJUSTING LINK 1
6 4 H2011030 SET SCREW M10X1.5 2
7 H4111000 WASHER SINGLE COIL 4
8 H1011025 ALTERNATOR HINGE BOLT M10X1.5 1
9 H3611018 ALTERNATOR HINGE NYLOC NUT 1
10 5 X7102122 ALTERNATOR BRACKET 1
11 6 F4210135 VALVE COOLANT COCK FOR WATER DRAIN 1
12 7 F2701850 O RING FOR WATER DRAIN COCK 1
13 8 H1011018 BOLT 2
14 9 F1931322 PIPE COOLANT PUMP OUTLET 1
15 10 F2701650 +O+ RING 2
16 11 F0331250 +V+ BELT 1
17 12 F0536115 SPLIT BUSH FOR ALT BRKT 1

89
ALTERNATOR (30 AMPS) - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 P3718935 SHAFT NUT 1


2 2 P3704049 SPRING WASHER 1
3 3 P3700815 PULLEY 1
4 4 P3700415 FAN 1
5 5 P3701134 SPACING COLLAR 1
6 6 P3703005 SLIDING BUSH 2
7 7 P3700604 D.E. BRACKET ASSY. 1
8 8 P3702902 BALL BEARING D.E. 1
9 9 P3702730 RETAINER PLATE 1
10 10 P3717135 SCREW 3
11 11 P3701352 STATOR ASSY 1
12 12 P3701234 BEARING COLLAR 1
13 13 P3701552 ROTOR ASSY 1
14 14 P3700622 KEY 1
15 15 P3702407 DUST SEAL 1
16 16 P3702802 BALL BEARING SRE 1
17 17 P3701107 SLIP RING 2
18 18 P3700907 ‘O’ RING 1
19 19 P3700704 SRE BRACKET ASSY 1
20 20 P3719035 FIXING BOLT 3
21 21 P3702549 SPRING WASHER 3
22 22 BRUSH BOX 1
23 23 P3717335 SCREW (BR. BOX) 2
24 24 P3704839 RECTIFIER ASSY. 1
25 25 P3702507 SEAL 1
26 26 P3701911 COVER MOULDING 1
27 27 P3717435 COVER FIXING SCREW 2
28 28 P3705139 REGULATOR 1
29 29 P3717535 SCREW REGULATOR FIXING 1
30 30 P3709339 BRUSH PLATE ASSY. 1
91
ALTERNATOR (30 AMPS) - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 31 P3717435 SCREW 1
32 32 SEAL BRUSH BOX 1
33 33 P3709439 BRUSH SPRING AND STUD. ASSY. 1
34 34 P3715035 NUT IND TERM 1
35 35 P3704149 SPRING WASHER 1
36 36 P3717435 BRUSH FIXING SCREW 1
37 37 P3702649 INSUL WASHER 5
38 38 P3702705 INSUL BUSH 4
39 39 P3717635 TAPTITE SCREW (SHORT) 1
40 40 P3717735 TAPTITE SCREW (LONG) 4
41 41 P3711335 NUT POSITIVE TERMINAL 1
42 42 P3703449 SPRING WASHER TERMINAL 1
43 43 P3717835 SCREW RECTIFIER FIXING 3
44 44 P3700802 FUSE LINK 1
45 P3700751 BRUSH BOX REPLACEMENT KIT 1
46 P3700651 BRUSH REPLACEMENT KIT 1
47 P3717935 SCREW CAPACITOR FIXING 1
48 P3702749 SPRING WASHER 1

93
STARTER MOTOR (30 AMPS) - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 X7479300 M14 PRE-ENGAGED STARTER MOTOR OF LTVS MAKE -12 V 1


2 F1441114 SHIELD FOR STARTER MOTOR PROTECTION 1
3 1 P3702111 SHROUD 1
4 2 P3710439 PLUNGER ASSEMBLY 1
5 3 P3710539 SOLENOID SWITCH ASSEMBLY 1
6 4 P3710639 ARMATURE ASSEMBLY 1
7 5 P3710739 INTERMEDIA BRACKET ASSY. 1
8 6 P3710839 ENGAGING LEVER ASSEMBLY 1
9 7 P3710939 DRIVE ASSEMBLY 1
10 8 P3711039 FIXING BRACKET ASSEMBLY 1
11 9 P3711139 FIELD COIL ASSEMBLY 1
12 10 P3711239 BRUSH GEAR ASSEMBLY 1
13 11 P3711339 CE BRACKET ASSEMBLY 1
14 12 P3701651 ARMATURE ASSEMBLY KIT 1
CONSISTS OF :
15 1. THRUST WASHER MOU. 1
16 2. THRUST COLLAR 1
17 3. JUMP RING 1
18 13 P3701751 BUSH ASSEMBLING KIT 1
CONSISTS OF :
19 1. BEARING BUSH (INT. BRKT) 1
20 P3701004 2. BEARING BUSH (CE BRKT) 1
21 3. BEARING BUSH (DIX. BRAKT) 1
22 14 P3701851 FASTERNERS ASSEMBLING KIT 1
CONSISTS OF :
23 1. SCREW (SOLENOID) 3
24 2. SPRING WASHER 3
25 3. PIVOT PIN 1
26 4. PIVOT NUT 1
27 P3715635 5. POLE SCREW 4
95
STARTER MOTOR (30 AMPS) - INTERNAL COMPONENTS
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

28 P3716335 6. BG FIXING SCREW 2


29 7. FIXING STUD 2
30 8. FLANGE NUT (FIX. STUD) 2
31 9. PLAIN WASHER (FIX. STUD) 2
32 15 P3701951 SEALING ASSEMBLING KIT 1
CONSISTS OF :
33 1. SEAL (SOLENOID) 1
34 2. ‘O’ RING (DE) 1
35 3. OIL SEAL 1
36 4. GROMMET 1
37 5. ‘O’ RING (CE) 1
38 P3701705 6. BUSH (BG FIX. SCREW) 2
39 P3701905 7. BUSH (FIXING STUD) 2
40 16 P3702051 BRUSH ASSEMBLING KIT 1
CONSISTS OF :
41 1. INSUL BRUSH (LONG) 2
42 2. EARTH BRUSH 2
43 3. BRUSH SPRING 4

97
TURBOCHARGER
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 X7819800 TURBOCHARGER - TEL MAKE 1


2 2 X1707600 GASKET - T/C TO EMF 1
3 3 F3782115 STUD FOR TURBINE OUTLET 3
4 4 F3555710 NUT FOR T/C MTG. AND T/C OUTLET 9
5 5 X3709115 STUD FOR T/C OUTLET (LONG) 2
6 6 X1301422 ELBOW EXHAUST 1
7 7 X1707500 GASKET ELBOW TO TC 1
8 8 X8000710 L-BRACKET EXH. ELBOW 1
9 9 L3021018 NUT FOR L-BKT TO EMF 2
10 10 L4111000 WASHER 2
11 L4011000 PLAIN WASHER 2
12 11 L2010825 SETSCREW 2
13 12 L2011035 SETSCREW M10X1.5X35 LONG - LBKT TO EMF 2
14 14 X1802342 PIPE TURBOCOMPRESSOR OUTLET TO CAC 1
15 15 X0804910 CLIP- REFER IVECO NO. 4843862 1
16 16 X2703350 O-RING - REFER IVECO NO. 17283481 1
17 17 X8008210 L-BRACKET CAC PIPE 1
18 L2010820 SETSCREW M8 X 1.25 X 20 LOMG 2
19 L4010800 WASHER 8 DIA PLATED 2
20 L4110800 WASHER 2
21 18 B8727104 S/A OF PIPE OIL DRAIN - T/C END 1
22 X4901630 WASHER (RE. IVECO NO. 04858609) 1
23 19 F1935850 HOSE OIL DRAIN 1
24 20 F0833710 HOSE CLIP 2
25 21 B8249602 S/A OF PIPE -OIL DRAIN BLOCK END 1
26 22 B8727103 S/A OF PIPE OIL INLET 1
27 23 X3110515 BANJO BOLT (REFER IVECO 0486 4082) 1
28 24 X4901530 WASHER (REFER IVECO. 04858607) 1
29 FASTENERS FOR BLOCK END OIL DRAIN PIPE
30 25 F3500300 BOLT -REF. STD. -C/CASE END T/C OIL O/L FLANGE 2
99
TURBOCHARGER
QTY

HA4CTI2U/3
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 26 F4945210 SPRING WASHER FOR THE ABOVE 2


32 27 H2110820 SOCKET HEAD CAP SCREW FOR TC OIL PIPE 2
33 28 L4110800 WASHER 2

101
AIR CLEANER AND AIR INTAKE PIPING
QTY

ALAIP103/1
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 X2100414 AIR FILTER MOUNTING STRAP 2


2 2 L3610818 NYLOC NUT A/C TO STRAP 2
3 3 L4010800 PLAIN WASHER M8 2
4 4 F8273600 DRY TYPE AIR FILTER 1
5 5 F1904514 INLET PIPE ASSY 1
6 6 F1921650 ELBOW HOSE - 102 ID 1
7 7 F8205310 T BOLT TYPE HOSE CLAMP 2
8 8 B4823402 PIPE WITH FLANGE ASSY 1
9 9 F1921650 ELBOW HOSE - 102 ID 1
10 10 F8205310 T BOLT TYPE HOSE CLAMP 2
11 11 X1933650 ELBOW HOSE (AT AIR CLNR OUTLET) 1
12 12 X3901810 CLAMP T BOLT 2
13 13 F1928815 OUTLET PIPE ASSY - 1 1
14 14 X1933650 ELBOW HOSE 1
15 15 X3901810 CLAMP T BOLT 2
16 16 F1904614 OUTLET PIPE ASSY - 2 1
17 17 F1923150 ELBOW REDUCER HOSE 1
18 18 F8206410 TEE BOLT CLAMP - PIPE END 1
19 19 F8206510 TEE BOLT CLAMP- TURBO END 1
20 20 F1901800 SERVICE INDICATOR HOSE 1
21 21 F8273900 VACUUM INDICATOR 1
22 22 B8222201 S/A OF COMPRESSOR INLET PIPE 1
23 23 F1942650 RUBBER HOSE 1
24 24 F0831610 JUBILEE CLIP CO TYPE OX 2
25 25 X3962700 PRIMARY CATRIDGE 1
26 26 X3962800 SAFETY CATRIDGE 1
27 27 F0464710 AIR FILTER MOUNTING BRKT 1

103
RADIATOR AND PIPING
QTY

COMMON
SL. ILL. PART

ALRP122
NO. NO. NO. DESCRIPTION REMARKS

1 B1128401 RADIATOR AND CAC ASSY 1


2 1 F8262500 RADIATOR 1
3 1A F3903560 RADIATOR COWL 1
4 2 F0458010 RADIATOR MOUNTING BRKT 2
5 3 F0530150 RUBBER BUSH 4
6 4 F1235415 DISTANCE PIECE 2
7 5 F4931410 PLATE WASHER 2
8 6 L2020815 M8 X 1.25 BOLT 6
9 7 L4110800 WASHER 6
10 8 L1021616 M16 BOLT - 80MM LONG 2
11 9 L3621618 NUT NYLOC 2
12 10 B1105303 S/A OF RADIATOR STAY 1
13 11 F0531450 RUBBER BUSH 4
14 12 L1011012 M10 BOLT 60 MM LONG 2
15 13 L4011000 M10 PLAIN WASHER 2
16 14 L3611018 NUT 2
17 15 F1972150 HOSE - RADIATOR INLET. 1
18 16 F1971550 HOSE - WATER PUMP INLET 1
19 17 F1935342 ALUMINIUM ELBOW 1
20 18 X1900142 ALUM ELBOW 1
21 19 F1971350 ELBOW HOSE 1
22 20 F1925250 HOSE REF:F1925150 1
23 21 F1332542 ALUMINIUM_ELBOW 1
24 22 F1970750 HOSE AT RADIATOR BOTTOM OUTLET 1
25 23 F1979250 MAKEUP LINE HOSE 1
26 23 F1979350 MAKE UP LINE HOSE 1
27 24 X1904035 COPPER PIPE 1
28 25 F1972850 VENT HOSE 1
29 26 F1979150 VENT LINE ELBOW HOSE 1
30 27 F8201010 STAINLESS STEEL JUBILEE CCLIP(DIA 54-46) 10
105
RADIATOR AND PIPING
QTY

COMMON
SL. ILL. PART

ALRP122
NO. NO. NO. DESCRIPTION REMARKS

31 28 X3900610 STAINLESS STEEL CLIP FOR MAKE UP LINE HOSE 4


32 F8200110 STAINLESS CLIP FOR VENT LINE HOSES 4

107
CHARGE AIR COOLER
QTY

COMMON
SL. ILL. PART

ALCAC4
NO. NO. NO. DESCRIPTION REMARKS

1 1 F1960715 PIPE - TURBO CHARGER OUTLET TO CAC IN 2


2 2 F1929015 PIPE - CAC OUTLET TO INLET MANIFOLD 1
3 3 X1912150 STRAIGHT HOSE 5
4 4 X3900310 TEE - BOLT CLAMP 10
5 5 F8262600 CHARGE AIR COOLER 1

109
ENGINE MOUNTING
QTY

ALME61/1
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 B0211803 S/A OF ENGINE MTG BRKT-FRONT RH 1


2 B0211804 S/A OF ENG MTG BRKT -FRONT LH 1
3 1 L1021622 BOLT M16 X 1.5 110 MM LONG 2
4 2 F4934715 WASHER 2
5 3 F7102222 ENGINE MOUNTING BRACKET 2
6 4 F0915315 DOWEL 2
7 7 F2635000 METACONE MOUNTS 2
8 13 F0452810 REAR ENGINE MOUNTING BRACKET. 2
9 14 H3621618 SIMMONDS NUT M16 2
10 15 L2011022 SETSCREW M10X1.5X22 LONG 4
11 16 L4111000 WASHER 10 DIA 4
12 18 X2603400 ENGINE MTG PAD - FRONT 2

111
CLUTCH
QTY

COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

ALC46
1 B1303703 CAL 310DIA CLUTCH KIT ASSY (WITH CLUTCH DISC ) 1
2 B1303701 S/A OF CLUTCH COVER ASSY -CAL 1
3 B1303702 S/A OF 310DIA CLUTCH DISCWITH B1675 FACING 1
4 F3589715 SET SCREW M8 X 1.25-20 LONG 8
5 L4110800 WASHER M8 8

113
CLUTCH WITHDRAWAL MECHANISM
QTY

ALCWG19/19
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 F0135915 UNION 1
2 23 X7413400 S/A SLAVE CYLINDER(7/8") 1
3 24 F0155515 ADAPTOR 1
4 25 F2132415 JAW END 1
5 26 F0933815 SPECIAL PIN 1
6 27 H3550511 SIMMONDS NUT 1
7 28 F2443911 LEVER ON SHAFT-OUTER 1
8 29 L1080618 BOLT 3/8" UNF 2.25" LONG 1
9 30 H4100600 3/8" DIA KOLOK WASHER 1
10 31 L3080611 3/8" UNF NUT 1
11 33 F3635010 TENSION SPRING 1
12 35 F3099514 ANCHOR FOR SPRING 1
13 38 B1406001 SLAVE CYLINDER MOUNTING BRACKET 1
14 42 F2560010 GREASE NIPPLE M10X1 1
15 44 F3355315 CLUTCH ROCKING SHAFT 1
16 45 F0949015 KEY IN SPINDLE FOR LEVER 2
17 46 F2443811 CLUTCH OPERATING LEVER 1
18 47 L1080614 BOLT 3/8" UNF 1.75" LONG 1
19 48 H4100600 3/8" DIA KOLOK WASHER 1
20 49 X0204110 CLUTCH WITHDRAWAL BEARING 1
21 50 X3400922 CLUTCH WITHDRAWAL SLEEVE 1
22 51 F3634910 SPRING 1
23 56 F1940060 NYLON PIPE 260 MM LONG 1
24 58 F3550715 CHECKNUT 1
25 59 F0139915 UNION NUT 1
26 61 F0134515 ADAPTOR AT CW SLEEVE 1
27 F2930140 OLIVE 1
28 F2935315 UNION NUT 1

115
GEAR BOX ASSEMBLY & CASING
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 A A1552600 ASSY OF GEARBOX 1


2 1 F1833042 MAIN GEAR CASE (ONLY FOR MK I GB) 1
3 1 B1516619 MAIN GEAR CASE WITH HELICOIL INSERT(ALT TO F1833042) 1
4 F3550410 HELICOIL INSERT - M18X1.5 1
5 2 F1758900 JOINT FOR FILLER ELBOW 1
6 3 F1332342 FILLER ELBOW 1
7 4 F3143015 FILLER PLUG (ONLY FOR MK I GB) 1
8 4 F3106915 FILLER PLUG ALT. NO.F3143015 1
9 4 F3107815 FILLER PLUG ALT. NO.F3106915 1
10 5 L4510800 WAVY WASHER 2
11 6 L2010825 SCREW M.8 FOR FIXING FILLER ELBOW 2
12 7 F1758400 GASKET 1
13 8 F1134942 COVER-REVERSE IDLER ALT F1140713 1
14 8 F1140713 COVER-REVERSE IDLER ALTF1134942 1
15 9 L4510800 WAVY WASHER 8
16 10 L2010830 SCREW M8X30 FOR CAST COVER 8
17 10 L2010815 SCREW M8X15 LONG FOR SHEET METAL COVER 8
18 11 F3142915 DRAIN PLUG (ONLY FOR MK I) 1
19 11 F3107015 DRAIN PLUG -MAGNETIC ALT. NO.F3142915 1
20 11 F3107915 DRAIN PLUG -MAGNETIC ALT. NO.F3107015 1
21 12 F4934910 WASHER 1
22 13 F3550410 HELICOIL INSERT M18X1.5 1
23 14 F3143115 PLUG M18X1.5 2
24 19 F3550910 HAMMER DRIVEN SCREW 4
25 20 F7200740 IDENTIFICATON PLATE 1
26 21 B1516604 S/A OF DETEND PLUNGER - EXISTING 1
27 21 F3573310 SPECIAL SCREW - PROPOSED
28 22 F1758300 JOINT FOR DETENT PLUNGER 1
29 23 F4944010 TAB WASHER 17 ST 1
30 24 F1624715 GEAR 1
117
GEAR BOX ASSEMBLY & CASING
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 25 F3351615 SHAFT 1
32 26 F4944110 SEALING RING 1
33 27 F4943910 WASHER 1
34 28 F2747100 OIL SEAL 1
35 29 F3143215 SCREWED BUSH 1
36 30 F3142315 PLUG 1
37 31 F4944410 WASHER 1
38 32 F2717600 OIL SEAL 1
39 33 F1758200 GASKET 1
40 34 F1138813 ENDCOVER 1
41 35 L4511200 WAVY WASHER 4
42 36 L2011225 SCREW M12 X 25 4
43 37 F1758600 GASKET 1
44 38 F1834342 GEARCASE FRONT 1
45 39 F0928315 DOWEL 2
46 40 F7456300 BREATHER 1
47 41 L4511000 WAVY WASHER 10 DIA 20
48 42 L1011014 BOLT M10X1.5X70 20
49 43 F1859822 CLUTCH HOUSING 1
50 44 F3771115 SPECIAL STUD FOR FIXING CL HSG TO GEARCASE 10
51 45 L3021218 NUT M12X1.5 10
52 46 L4111200 SPRING WASHER 12DIA 10
53 47 F7656314 COVER PLATE ON CLUTCH HSG (TOP & BOTTOM) 2
54 48 L2010810 SETSCREW M8X1,25 FOR FIXING CVR PLATE ON CL HSG 4
55 49 L4010800 8MM WASHER PLAIN 4
56 49 L4110800 KOLOK WASHER 8 DIA. 4
57 50 L2050609 SET SCREW 3/8"BSF FOR FIXING CL HSG ON F/W HSG 12
58 51 L4200600 WASHER 12
59 F1138814 TIMING POINTER COVER ON GB 1
60 P2603017 ZF GEAR BOX GASKET KIT 1
119
GEAR BOX - PINION SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 L2010828 SCREW M8X28 DIN 933 8.8 11


2 2 L4510800 WAVY WASHER B DIN 137 11
3 3 F7100922 INPUT SHAFT COVER 1
4 4 F2717500 OIL SEAL 1
5 5 F1758500 JOINT 1
6 6 F4930513 LOCKING RING 1
7 7 F0739510 SPLIT RING - 3.5 2
8 7 F0739410 SPLIT RING - 3.4 2
9 7 F0739710 SPLIT RING 2
10 7 F0739610 SPLIT RING - 3.6 2
11 8 F4941810 WASHER S= 2.0 1
12 8 F4941910 WASHER S= 1.95 1
13 8 F4942010 WASHER S= 1.90 1
14 8 F4942110 WASHER S= 1.85 1
15 8 F4942210 WASHER S= 1.80 1
16 8 F4942310 WASHER S= 1.75 1
17 8 F4942410 WASHER S= 1.70 1
18 8 F4942510 WASHER S= 1.65 1
19 8 F4942610 WASHER S= 1.60 1
20 8 F4942710 WASHER S= 1.55 1
21 8 F4942810 WASHER S= 1.50 1
22 8 F4942910 WASHER S= 1.45 1
23 8 F4943010 WASHER S= 1.40 1
24 8 F4943110 WASHER S= 1.35 1
25 8 F4943210 WASHER S= 1.30 1
26 8 F4943310 WASHER S= 1.25 1
27 8 F4943410 WASHER S= 1.20 1
28 8 F4943510 WASHER S= 1.15 1
29 8 F4943610 WASHER S= 1.10 1
30 8 F4943710 WASHER S= 1.05 1
121
GEAR BOX - PINION SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 8 F4943810 WASHER S= 1.0 1


32 9 F0736710 SNAP RING 1
33 10 F0242610 ROLLER BEARING 1
34 11 F3347011 INPUT SHAFT 1
35 12 F0741110 SPACER S=3.0 1
36 12 F0741210 SPACER S=3.3 1
37 12 F0741310 SPACER S=3.5 1
38 12 F0741410 SPACER S=3.7 1
39 12 F0741510 SPACER S=4.0 1
40 12 F0741610 SPACER S=4.3 1
41 12 F0741710 SPACER S=4.6 1
42 12 F0741810 SPACER S=4.9 1
43 12 F0741910 SPACER S=5.2 1
44 13 F1651111 SYNCHRO CONE) 1

123
GEAR BOX - MAIN SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F0737310 CIRCLIP SW 25 1
2 2 F0254010 SPIGOT BEARING 1
3 3 F3436815 SLEEVE FOR SPIGOT BEARING 1
4 4 F0744410 CIRCLIP 40 X 2.5 1
5 4 F0744310 CIRCLIP 40 X 2.45 1
6 4 F0744210 CIRCLIP 40 X 2.4 1
7 4 F0744110 CIRCLIP 40 X 2.35 1
8 4 F0744010 CIRCLIP 40 X 2.3 1
9 4 F0743910 CIRCLIP 40 X 2.2 1
10 5 B1516615 S/A OF SYNCHRO PACK 4TH & 5TH 1
11 6 F1600116 SYNCHRONISER RING 2
12 7 F1656411 SYNCHRONISER HUB 1
13 7 F1609511 SYNCHRONISER HUB (ALT.) 1
14 8 F3637510 SPRING 6
15 9 F0927815 BALLPIN 6
16 10 F3400216 PLUNGER 6
17 11 F1651711 SLIDING DOG CLUTCH 1
18 11 F1609611 SLIDING DOG CLUTCH (ALT.) 1
19 12 F1651111 SYNCHRO CONE 1
20 12 F1610411 SYNCHRO CONE(ALT.) 1
21 13 F1647311 4TH GEAR ON MAINSHAFT 1
22 14 F0254910 NEEDLE ROLLER BEARING 4TH GEAR 1
23 15 F0738910 CIRCLIP 1
24 15 F0738310 CIRCLIP 1
25 15 F0738410 CIRCLIP 1
26 16 F3421615 SLEEVE FOR NBR 3RD GEAR 1
27 17 F0254810 NEEDLE ROLLER BEARING FOR 3RD GEAR 1
28 18 F1647411 3RD GEAR ON MAIN SHAFT 1
29 19 F1652811 SYNCHRO CONE 2
30 19 F1610511 SYNCHRO CONE(ALT.) 2
125
GEAR BOX - MAIN SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 20 B1516609 S/A OF SYNCHRO PACK 2ND & 3RD 1


32 21 F1600216 SYNCHRO RING 2
33 22 F1652111 SYNCHORONISER HUB 1
34 22 F1610611 SYNCHORONISER HUB(ALT.) 1
35 23 F1651011 SLIDING DOG CLUTCH 1
36 23 F1608411 SLIDING DOG CLUTCH (ALT.) 1
37 24 F1647511 2ND GEAR ON MAIN SHAFT 1
38 25 F0254710 NEEDLE ROLLER BEARING FOR 2ND GEAR 1
39 26 F3347511 MAIN SHAFT 1
40 27 F0254610 NEEDLE ROLLER BEARING FOR 1ST GEAR 1
41 28 F1605911 1ST GEAR ON MAINSHAFT 1
42 29 F1650111 SYNCHRO CONE 1
43 30 B1516901 S/A OF SYNCHRO PACK 1ST & REV 1
44 31 F1650811 SYNCHRO RING 1
45 F0840813 LOCKING RING 1
46 32 F1652411 SYNCHRONISER HUB 1
47 33 F0927415 BALL PIN 3
48 33A F3637510 SPRING 3
49 34 F1651911 SLIDING DOG CLUTCH 1
50 35 F0737410 CIRCLIP 68X2.5 1
51 35 F0737510 CIRCLIP 68X2.45 1
52 35 F0737610 CIRCLIP 68X2.4 1
53 35 F0737710 CIRCLIP 68X2.35 1
54 35 F0737810 CIRCLIP 68X2.3 1
55 36 F0254310 NEEDLE ROLLER BEARING FOR REV GEAR 1
56 37 F1650211 FIXED DOG CLUTCH REVERSE 1
57 37 F1609411 FIXED DOG CLUTCH REVERSE (ALT.) 1
58 38 F1647711 REVERSE GEAR 1
59 39 F3436515 SLEEVE FOR N B R 1
60 40 F0737910 CIRCLIP 100X3 1
127
GEAR BOX - MAIN SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

61 40 F0738010 CIRCLIP 100X2.9 1


62 40 F0738110 CIRCLIP 100X2.8 1
63 40 F0738210 CIRCLIP 100X2.7 1
64 41 F0259310 ROLLER BEARING REAR 1
65 42 F1652011 SPEEDOMETER WORM 1
66 43 F1435611 OUTPUT FLANGE 1
67 44 F3538510 NUT FOR OP FLANGE 1
68 45 F4930313 LOCKING RING 1

129
GEAR BOX - REVERSE SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F0255010 NEEDLE ROLLER BEARING FOR REV IDLER 2


2 2 F1650911 REVERSE IDLER GEAR 1
3 3 F2747400 ‘O’ RING 1
4 4 F0928415 REVERSE IDLER PIN 1
5 5 F4944210 WASHER 1
6 6 L4510800 WAVY WASHER 8MM FOR REV IDLER 1
7 7 L2010816 SCREW 8 MM FOR REV IDLER PIN 1

131
GEAR BOX - COUNTER SHAFT
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F4940910 SPACER RING S= 2.2 2


2 1 F4941010 SPACER RING S= 2.0 2
3 1 F4941110 SPACER RING S= 1.75 2
4 1 F4941210 SPACER RING S= 1.7 2
5 1 F4941310 SPACER RING S= 1.65 2
6 1 F4941410 SPACER RING S= 1.6 2
7 1 F4941510 SPACER RING S= 1.55 2
8 1 F4941610 SPACER RING S= 1.5 2
9 1 F4902810 SPACER RING S= 1.35 2
10 1 F4902910 SPACER RING S= 1.30 2
11 1 F4903010 SPACER RING S= 1.25 2
12 1 F4903110 SPACER RING S= 1.20 2
13 2 F0736810 CIRCLIP 40 X 1.75 1
14 2 F0736910 CIRCLIP 40 X 1.7 1
15 2 F0738710 CIRCLIP 40 X 1.65 1
16 2 F0737010 CIRCLIP 40 X 1.6 1
17 2 F0738610 CIRCLIP 40 X 1.55 1
18 2 F0737110 CIRCLIP 40 X 1.45 1
19 2 F0737210 CIRCLIP 40 X 1.4 1
20 2 F0738510 CIRCLIP 40 X 1.45 1
21 3 F0248610 TAPER ROLLER BEARING 1
22 4 F1651511 CONSTANT MESH GEAR 1
23 5 F1646911 4TH GEAR ON LAYSHAFT (S536) 1
24 6 F1647111 3RD GEAR ON LAYSHAFT (S536) 1
25 7 F1647211 2ND GEAR ON LAYSHAFT (S536) 1
26 8 F3308411 LAY SHAFT 1
27 9 F0248510 TAPER ROLLER BEARING 1

133
GEAR BOX - SELECTOR FORKS
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 B1516613 S/A OF SELECTOR FORK 1ST & REV 1


2 2 F4944310 WAVY WASHER 6
3 3 F3142715 PIVOT SCREW 1ST&REV 2
4 4 F3400331 SELECTOR PAD 6
5 5 B1516601 S/A OF SELECTOR FORK 2ND & 3RD 1
6 6 F3142615 PIVOT SCREW 2ND&3RD,4TH&5TH 4
7 7 B1516602 S/A OF SELECTOR FORK 5TH &4TH 1
8 8 F2437414 SELECTOR PLATE 5TH&4TH 1
9 9 F2437514 SELECTOR PLATE 2ND & 3RD 1
10 10 F2437614 SELECTOR PLATE 1ST & REV 1
11 11 F3344111 REVERSE SELECTOR SHAFT 1

135
GEAR BOX - SELECTOR HOUSING
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 A B1507901 S/A OF SELECTOR TOWER 1


2 1 F1805342 SELECTOR HOUSING 1
3 2 F1758800 GASKET SEL HSG-TO GEAR CASE 1
4 3 F1758000 GASKET SEL HSG-TO GEAR CASE 1
5 4 L1010814 BOLT M8X70 DIN 931 8.8 8
6 5 L1010810 BOLT M8X50 DIN 931 8.8 2
7 6 L4510800 WAVY WASHER B 8 DIN 137 10
8 7 F0243310 NEEDLE ROLLER BEARING HK2520 SEL HSG 25X32X20 1
9 8 F2747200 OIL SEAL 25X35X7 B ZFN 132 NB 1
10 9 F2747300 SCRAPPER 1
11 10 F1138613 DUST CAP 1
12 11 X2402911 OUTER LEVER 1
13 12 F3559615 BOLT M10X40 1
14 13 L4511000 WAVY WASHER M10 1
15 14 F3538010 NUT M10 1
16 15 F3436615 BUSH 1
17 16 F3365715 SELECTOR SHAFT (ALT:F3364515) 1
18 16 F3364515 SELECTOR SHAFT 1
19 17 F1266015 STOP TUBE 1
20 18 F4941710 WASHER 1
21 19 F3638010 SPRING 1
22 20 F0535115 BUSH 1
23 21 F0738810 CIRCLIP (V-RING) 1
24 22 F1758100 GASKET 1
25 23 F1139013 END COVER 1
26 24 L4510800 WAVY WASHER 8MM 4
27 25 L2010820 SCREW M8X20 4
28 26 F2452711 SELECTOR LEVER 1
29 27 F2430712 LOCKING PIECE 1
30 28 F0928115 ROLL PIN 2
137
GEAR BOX - SELECTOR HOUSING
QTY

ALGB32/30
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 29 F0928215 ROLL PIN 2


32 30 F3142815 SCREW PLUG M18X1.5 1
33 31 F8018700 REVERSE LIGHT SWITCH 1
34 32 F4944010 TAB WASHER 17 ST 1
35 33 F4232015 DETEND PLUNGER 1
36 34 F3644010 SPRING 1
37 35 F4934630 WASHER A24X29 1
38 36 F3142515 PLUG M24X1.5 1

139
GEAR SHIFT LINKAGE
QTY

ALCSO112/1
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 B1729001 S/A OF GEAR SHIFT LEVER 1


2 2 B1727802 S/A OF CONTROL TUBE. 1
3 3 B1727803 S/A OF CSO MTG BRACKET 1
4 4 F0454410 SUPPORT BRACKET FOR S/A CSO BRKT ON FW HSG. 1
5 5 B1722103 S/A OF KNUCKLE 1
6 6 F2154111 KNUCKLE 1
7 6A F0915015 FULCRUM PIN 1
8 7 F7898600 BALL JOINT 1
9 7A F2560410 GREASE NIPPLE -M10X1-90 1
10 8 F0739910 CIRCLIP-RANE 1
11 9 L2021040 SETSCREW M10X1.25X40 LONG 1
12 10 L3021018 NUT M10X1.25 1
13 11 L4111000 WASHER 10 DIA 1
14 12 L1010807 BOLT M8X1.25-35 LONG 1
15 13 L4110800 WASHER M8 1
16 14 L2010825 SETSCREW 4
17 15 L3010818 NUT 4
18 16 L4110800 WASHER M8 4
19 17 F0534230 BIMETAL BUSH 2
20 18 F4831060 CONTROL KNOB 1
21 19 L3011218 HEX NUT M12 1
22 20 L1011208 BOLT M12 X1.75X40 LONG 2
23 21 L4111200 SPRING WASHER M12 2
24 22 L4011200 M12 PLAIN WASHER 2
25 F1135650 RUBBER GAITER 1
26 H4111200 SINGLE COIL WASHER 3
27 34 F7406600 BALL JOINT(IMPROVED) 1
28 35 H3021218 NUT M12X1.5 2
29 36 F3515610 NUT 1
30 37 F1903615 REACTION TUBE 1
141
GEAR SHIFT LINKAGE
QTY

ALCSO112/1
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 38 F3515710 NUT 1
32 39 F7406700 BALL JOINT (IMPROVED) 1
33 40 B1516903 S/A OF SUPPORT PLATE 1
34 41 L2011020 SETSCREW 2
35 42 L4511000 WAVY WASHER 2

143
PROPELLER SHAFT
QTY

COMMON
SL. ILL. PART

ALPS176
NO. NO. NO. DESCRIPTION REMARKS

1 B2145001 S/A FRONT PROP SHAFT - 3600 WB (WITH CENTRE BEARING ASSY) 1
2 2 F3504300 SPL BOLT 11/2"X1/2"UNF FLANGE CONN. 12
3 3 L3880811 NUT-1/2" CONNG.FLANGES 12
4 4 F8246600 FRONT PROP.SHAFT - 3600 WB 1
5 5 F0257010 CEN.BRG KIT(SIL) 1
6 7 L2021230 M12 SETSCREW -30 LONG 2
7 8 F4954610 WASHER M12X31 O.DX4 (REF.F4954110-A3) 2
8 9 L3621218 M12 X 1.5 NYLOC NUT 2
9 13 F8246700 REAR PROPELLER SHAFT 1

145
PROPELLER SHAFT - INTERNAL COMPONENTS
QTY

COMMON
SL. ILL. PART

ALPS176
NO. NO. NO. DESCRIPTION REMARKS

1 1 P4500514 COMPANION FLANGE 1


2 2 P4500835 SHAFT NUT 1
3 3 P4501932 FLANGE YOKE 3
4 4,5,6 P4502151 U J KIT 3
5 7 P4503039 SLIP YOKE ASSEMBLY 1
6 8 P4500327 DUST CAP 1

147
FRONT AXLE
QTY

ALFW207/2
COMMON
SL. ILL. PART

ALFA71
NO. NO. NO. DESCRIPTION REMARKS

1 A2502500 ASSY OF FRONT AXLE - COMPLETE 1


2 F3240011 FRONT AXLE BEAM 1
3 1,2,3 B2502401 S/A STUB AXLE 2
4 1 F3215011 STUB AXLE 1
5 2 F0500310 BUSH-TOP 1
6 3 F0500410 BUSH-BOTTOM 1
7 4 F2748200 O RING 4
8 5 F2748300 O RING 2
9 6 F2748400 V RING SEAL 2
10 7 F0951615 KING PIN 2
11 8 F0244810 THRUST BEARING 2
12 9 F4453910 SHIM (0.080 MM) A/R
13 9 F4453410 SHIM (0.125 MM) A/R
14 9 F4453510 SHIM (0.250 MM) A/R
15 9 F4453610 SHIM (1.00 MM) A/R
16 10 F1145614 KING PIN COVER 1
17 F0951715 HOLLOW DOWEL 6
18 11 F2560010 GREASE NIPPLE 2
19 11A F2560410 GREASE NIPPLE M10X1-90 AT KP BOTTOM 2
20 12 F3565215 SLOTTED NUT 2
21 13 F4914215 WASHER 2
22 14 H5015040 SPLIT PIN 5 DIA X 40 LG. 2
23 14 L5001215 SPLIT PIN-3/16"DIAX1.875 LONG- ALT. 2
24 15 F3598315 MAX CUT SCREW 2
25 16 L3111018 LOCK NUT M10 2
26 17 H1011610 BOLT M16X2.0-50 LONG 2
27 18 H4011600 WASHER PLAIN 16DIA 2
28 19 F3566815 NYLOC NUT M16X2.0 2
29 20 F1877122 FRONT HUB-6WB 2
30 21 F3584711 WHEEL BOLT 12
149
FRONT AXLE
QTY

ALFW207/2
COMMON
SL. ILL. PART

ALFA71
NO. NO. NO. DESCRIPTION REMARKS

31 22 F0244610 TAPER ROLLER BEARING 39581/39520 INNER 2


32 23 F0244710 TAPPER ROLLER BRG - OUTER 2
33 24 F2748100 OIL SEAL 2
34 25 F1103413 HUB CAP 2
35 F1724300 GASKET 2
36 L2010615 SET SCREW M6 12
37 L4110600 SPRING WASHER M6 12
38 26 F1869822 BRAKEDRUM 2
39 27 F2455711 STEERING LEVER 1
40 28 F2454511 TRACK ARM RH 1
41 28 F2454611 TRACK ARM LH 1
42 29 B2521501 TRACK ROD ASSY 1
43 30 H1011614 BOLT M16X2.0 70 LONG 2
44 31 F3566815 NYLOC NUT M16X2.0 2
45 32 H1011615 BOLT M16X2.0 75 LONG 4
46 33 F3566815 NYLOC NUT M16X2.0 4
47 34 F7624614 OIL SEAL WITHDRAWAL PLATE 2
48 35 F1201522 DISTANCE PIECE 2
49 F4400613 SHIM - 0.002" A/R
50 F4400713 SHIM - 0.003" (REF. F4400613) A/R
51 F4400813 SHIM - 0.005" (REF. F4400613) A/R
52 F4400913 SHIM - 0.010" (REF. F4400613) A/R
53 F4401013 SHIM - 0.020" (REF. F4400613) A/R
54 F7406800 FRT BRAKE ASSY LH AAL 325X120 S CAM 1
55 F7406900 FRT BRAKE ASSY RH AAL 325X120 S CAM 1
56 F7404700 BRAKE CHAMBER FRONT TY 9 2
57 F7404900 SLACK ADJUSTER 2
58 F3516510 SPL BOLT M14X2X45 LG 10.9 GRADE 8
59 F3562810 CLEVLOC NUT M14X2-GR 10 8
60 H4111400 14 DIA KOLOK WASHER 8
151
FRONT AXLE
QTY

ALFW207/2
COMMON
SL. ILL. PART

ALFA71
NO. NO. NO. DESCRIPTION REMARKS

61 F0930115 PIVOT PIN 2


62 H3650611 SIMMONDS NUT ALSL0401 2
63 F3598815 WHEEL NUT RH 12
64 F3833314 DISC WHEEL 6.00X16 123.5 OFFSET 2

153
FRONT AXLE - FA85
QTY

HAFW207/2
COMMON
ALFA85/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 A2529100 ASSY OF FRONT AXLE - COMPLETE 1


2 F3217711 FRONT AXLE BEAM 1
3 B2529101 S/A STUB AXLE (COMPRISES OF SL.NO 3,4,5) - 1 SET EACH 2
4 F3217811 STUB AXLE 2
5 F0500942 BUSH 4
6 F2720700 OIL SEAL 4
7 F0983815 KING PIN 2
8 F0259410 THRUST BEARING - T126 TTCS (TEXSPIN) 2
9 F0263710 THRUST BEARING - O/S1 2
10 F0263810 THRUST BEARING - O/S2 2
11 F0263910 THRUST BEARING - O/S3 2
12 F4416810 SHIM-0.003" 1
13 F4416910 SHIM - 0.005" (REF F4416810) AR
14 F4417010 SHIM - 0.010" (REF F4416810) AR
15 F4417110 SHIM - 0.020" (REF F4416810) AR
16 F4417210 SHIM - 0.040" (REF F4416810) AR
17 X0954815 COTTERPIN(38) 2
18 X0954915 COTTERPIN(46) 2
19 X0955015 COTTERPIN(42) 2
20 F4952910 WASHER 2
21 L3811018 NUT 2
22 F1145614 KING PIN COVER 1
23 F1727500 GASKET 4
24 F0951715 HOLLOW DOWEL 6
25 F2560010 GREASE NIPPLE 2
26 F2560410 GREASE NIPPLE M10X1-90 AT KP BOTTOM 2
27 F3565215 SLOTTED NUT 2
28 F4914215 WASHER 2
29 H5015040 SPLIT PIN 5 DIA X 40 LG. 2
30 L5001215 SPLIT PIN-3/16"DIAX1.875 LONG- ALT. 2
155
FRONT AXLE - FA85
QTY

HAFW207/2
COMMON
ALFA85/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 F3598315 MAX CUT SCREW 2


32 L3111018 LOCK NUT M10 2
33 H1011610 BOLT M16X2.0-50 LONG 2
34 H4011600 WASHER PLAIN 16DIA 2
35 F3566815 NYLOC NUT M16X2.0 2
36 F1877122 FRONT HUB-6WB 2
37 F3584711 WHEEL BOLT 12
38 F0244610 TAPER ROLLER BEARING 39581/39520 INNER 2
39 F0244710 TAPPER ROLLER BRG - OUTER 2
40 F2748100 OIL SEAL 2
41 F1103413 HUB CAP 2
42 F1724300 GASKET 2
43 L2010615 SET SCREW M6 12
44 L4110600 SPRING WASHER M6 12
45 F1869822 BRAKE DRUM 2
46 F2455711 STEERING LEVER 1
47 F2418611 TRACK ARM RH 1
48 F2418711 TRACK ARM LH 1
49 B2521501 TRACK ROD ASSY 1
50 H1011614 BOLT M16X2.0 70 LONG 2
51 F3566815 NYLOC NUT M16X2.0 2
52 H1011615 BOLT M16X2.0 75 LONG 4
53 F3566815 NYLOC NUT M16X2.0 4
54 F7624614 OIL SEAL WITHDRAWAL PLATE 2
55 F1201522 DISTANCE PIECE 2
56 F4400613 SHIM - 0.002" A/R
57 F4400713 SHIM - 0.003" (REF. F4400613) A/R
58 F4400813 SHIM - 0.005" (REF. F4400613) A/R
59 F4400913 SHIM - 0.010" (REF. F4400613) A/R
60 F4401013 SHIM - 0.020" (REF. F4400613) A/R
157
FRONT AXLE - FA85
QTY

HAFW207/2
COMMON
ALFA85/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

61 F7406800 FRT BRAKE ASSY LH AAL 325X120 S CAM 1


62 F7406900 FRT BRAKE ASSY RH AAL 325X120 S CAM 1
63 F7404700 BRAKE CHAMBER FRONT (TYPE 9) 2
64 F7404900 SLACK ADJUSTER - EXISTING 2
65 F8367000 SLACK ADJUSTER (MEI) - PROPOSED 2
66 F3516510 SPL BOLT M14X2X45 LG 10.9 GRADE 8
67 F3562810 CLEVLOC NUT M14X2-GR 10 8
68 H4111400 14 DIA KOLOK WASHER 8
69 F0930115 PIVOT PIN 2
70 H3650611 SIMMONDS NUT ALSL0401 2
71 F3598815 WHEEL NUT 12
72 F3833314 DISC WHEEL 6.00X16 123.5 OFFSET 2

159
TRACK ROD ASSY
QTY

COMMON

ALFA85/2
SL. ILL. PART

ALFA71
NO. NO. NO. DESCRIPTION REMARKS

1 A B2521501 TRACK ROD ASSY


2 B P2410439 END ASSEMBLY-RH 1
3 C P2410539 END ASSEMBLY-LH 1
4 1 SOCKET RH 1 NOT SERVICABLE
5 2 SOCKET LH 1 NOT SERVICABLE
6 3 BOTTOM CUP 2 NOT SERVICABLE
7 4 BALL PIN 2 NOT SERVICABLE
8 5 TOP CUP 2 NOT SERVICABLE
9 6 SPRING 2 NOT SERVICABLE
10 7 SCREW PLUG 2 NOT SERVICABLE
11 8 P2400707 LOCK RING 2
12 9 P2400229 GREASE NIPPLE 2
13 10 P2401111 DUST COVER 2
14 11 P2408135 SLOTTED NUT 2
15 12 P2400909 COTTER PIN 2
16 C P2406351 MAJOR REPAIR KIT 1
17 D P2406451 MINOR REPAIR KIT 1
18 13 P2401324 TUBE 1
19 14 P2400308 CLAMP 2
20 15 P2403435 BOLT 2
21 16 P2401849 SPRING WASHER 2
22 17 P2403535 NUT 2

161
FRONT BRAKE - INTERNAL COMPONENTS
QTY

COMMON

ALFA85/2
SL. ILL. PART

ALFA71
NO. NO. NO. DESCRIPTION REMARKS

1 1 P4310139 BRAKE SHOE LINING ASSY 2


2 2 P4301636 SPRING - ANCHOR 1
3 3 P4301236 SPRING – SHOE RETURN 1
4 4 P4301336 ANTI RATLE SPRING 2
5 5 P4300408 CLIP – ANTI RATTLE SPRING 2
6 6 P4301443 ROLLER BRAKE SHOE 2
7 7 P4301309 ANCHOR PIN 2
8 8 P4301749 WASHER FLAT 4
9 9 P4310435 SCREW CAP 4
10 10 P4306449 CAMHEAD WASHER 1
11 11 P4304433 CAM SHAFT LH 1
12 P4302933 CAM SHAFT RH 1
13 12 P4305851 LINER - BRAKE KIT WITH RIVETS 2
14 14 P4310239 BRAKE SHOE W/O LINER 2
15 15 P4310339 S/A BACKING PALTE-FRONT LH 1
16 P4310439 S/A BACKING PALTE-FRONT RH 1
17 16 P4302849 WASHER FLAT 2
18 17 P4308235 NUT – LOCK 2
19 18 P4301831 INSPECTION PLUG 2
20 19 P4301749 WASHER FLAT 6
21 20 P4310535 NUT – LOCK 6
22 21 P4302027 SEAL – GREASE 2
23 22 P4300605 BUSHING - CAM 2
24 23 P4310539 BRACKET ASSY.- FRONT LH 1
25 P4310639 BRACKET ASSY.- FRONT RH 1
26 24 P4300329 FITTING – GREASE 1
27 25 P4306549 WASHER FLAT (2.5 MM THICK) 1
28 26 P4306649 WASHER FLAT (0.8 MM THICK) 2
29 27 P4306749 WASHER FLAT (1.4 MM THICK) 2
30 28 P4302607 RING SNAP 1
31 29 P4301137 STUD-BRACKET MTG 2
163
DRAG LINK ASSY
QTY

COMMON
SL. ILL. PART

ALDL28
NO. NO. NO. DESCRIPTION REMARKS

1 F7483200 DRAG LINK COMPLETE WITH NUT AND SPLIT PIN 1


2 B2316201 S/A OF DRAG LINK (RANE) 1
3 F3565515 NUT-CASTLE M18 (RANE) 2
4 H5014006 SPLIT PIN (RANE) 2
5 DRAG LINK - INTERNAL COMPONENTS
6 P2403439 END ASSEMBLY - RH 1
7 P2404551 MAJOR KIT 30 DIA (COMPRISING ITEMS MARKED #) 1
8 # BOTTOM CUP 1
9 # BALL PIN 1
10 # TOP CUP 1
11 # SPRING 1
12 # SCREW PLUG 1
13 P2400207 # LOCK RING 1
14 P2400229 # GREASE NIPPLE 1
15 P2400711 # DUST COVER 1
16 P2403735 # CASTLE NUT 1
17 P2400909 # COTTER PIN 1
18 P2405651 MAJOR KIT 35 DIA (COMPRISING ITEMS MARKED *) 1
19 * BOTTOM CUP 1
20 * BALL PIN 1
21 * TOP CUP 1
22 * SPRING 1
23 * SPRING 1
24 * SCREW PLUG 1
25 P2400807 * LOCK RING 1
26 P2400229 * GREASE NIPPLE 1
27 P2400811 * DUST COVER 1
28 P2403735 * CASTLE NUT 1
29 P2400909 * COTTER PIN 1
30 P2403435 * BOLT 2
165
DRAG LINK ASSY
QTY

COMMON
SL. ILL. PART

ALDL28
NO. NO. NO. DESCRIPTION REMARKS

31 P2401849 * SPRING WASHER 2


32 P2403535 * NUT 2

167
REAR AXLE - HUB & BRAKE GROUP
QTY

HARW207/3
ALBA179/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 A3005800 ASSY OF REAR AXLE 1


2 2 F1869822 BRAKE DRUM-REAR 2
3 3 F3580511 NUT FOR AXLE SHAFT MTG - GRADE 5 16
4 4 F4946510 LOCK WASHER —EXTERNAL TOOTH TYPE 16
5 5 F3347911 AXLE SHAFT —AAL SUPPLY 2
6 6 F1762900 JOINT—FOR AXLE SHAFT 2
7 7 F0957415 DOWEL —FOR AXLE SHAFT 16
8 8 F4946410 WASHER—WHEEL BRG.LOCK 2
9 9 F3579211 NUT —WHEEL BRG. ADJ. 2
10 9 B3036604 NUT WHEEL BRG ADJ. - ALT . TO F3579211 2
11 10 F0245910 BEARING OUTER 2
12 11 F1856522 REAR HUB 2
13 12 F1104113 OIL FLINGER 2
14 13 F3579311 NUT —WHEEL BRG. LOCK 2
15 14 F0246010 BEARING INNER 2
16 15 X2701950 OIL SEAL 2
17 16 F3779115 AXLE SHAFT STUD 16
18 17 F3507211 WHEEL BOLT 12
19 18 X2702250 OUTER OIL SEAL - GREASE LUBRICATION 2
20 * OLI FLINGER TO HUB 1
21 L2010615 SET SCREW M6 X15 LONG 6
22 L4110600 WASHER KOLOK 6 DIA 6
23 F8290300 325 DIA ‘S’ CAM BRAKE-REAR-LH(HSG MTD VERSION) 1
24 F8290400 325 DIA ‘S’ CAM BRAKE-REAR-RH(HSG MTD VERSION) 1
25 F8303510 BRACKET - BRAKE CHAMBER-RH 1
26 F8303610 BRACKET - BRAKE CHAMBER-LH 1
27 F7404800 SPRING BRAKE ACTUATOR- TY 9/9 2
28 F8367000 SLACK ADJUSTER 2
29 *FOR SPRING BRAKE ACTUATOR JAW END
30 F0930115 PIVOT PIN 2
169
REAR AXLE - HUB & BRAKE GROUP
QTY

HARW207/3
ALBA179/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 H3650611 SIMMONDS NUT ALSL0401 2


32 * FASTENERS FOR BRAKES MOUNTING
33 F3516710 SPL BOLT M14X2X40 LG 10.9 GRADE 8
34 F3562810 CLEVELOC NUT M14X2-GR 10 8
35 H4111400 14 DIA KOLOK WASHER 8
36 * FOR BRAKE CHAMBER BRACKET TO HOUSING
37 F3589511 BOLT -M12 X 1.75 X 30 LONG -10.9 GRADE 8
38 L4111200 SPRING WASHER 12 DIA 8
39 * FOR PLUMMER BLOCK TO HOUSING
40 L1011018 BOLT-M10X1.5 - (90 LONG) 4
41 L4111000 SPRING WASHER 10 DIA 4
42 F3598815 WHEEL NUT RH 12
43 F3833314 DISC WHEEL 6.00X16 123.5 OFFSET 4

171
REAR AXLE - DRIVE HEAD GROUP
QTY

ALBA179/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 P4308618 AXLE HOUSING ASSY( FOR HOUSING MOUNTED BRAKES ) 1


2 2 P4303539 BREATHER ASSY 1
3 2 B3000105 SPECIAL PLUG ALT P4303539 1
4 3 P4301931 MAGNETIC DRAIN PLUG 1
5 4 P4317839 DIFF CARRIER ASSY (C100-5.29 RATIO) 1
6 5 P4300317 GASKET - CARRIER TO HOUSING 1
7 6 P4309635 CAP SCREW-LONG 9
8 7 P4301037 STUD 3
9 8 P4301249 WASHER -CARRIER TO HSG 12
10 P4306035 NUT 3
11 9 P4301731 PLUG OIL FILLING 1
12 10 P4300135 NUT DRIVE PINION 1
13 11 P4300649 WASHER DRIVE PINION 1
14 12 P4302314 COMPANION FLANGE 1
15 14 P4301027 OIL SEAL PINION 1
16 15 P4300302 PINION OUTER BRG 1
17 16 P4301318 PINION CAGE,CUP&CONE ASSY 1
18 17 P4305735 CAP SCREW-PINION CAGE 8
19 18 P4301749 WASHER 8
20 19 P4301044 SHIM PINION BRG GAUGE 0.003" 1
21 19 P4301144 SHIM PINION BRG GAUGE 0.005" 1
22 20 P4301151 SPACER KIT DRIVE PINION 1
23 21 P4301702 PINION INNER BRG 1
24 22 P4307016 DRIVE GEAR & PINION ASSY 1
25 23 P4300102 SPIGOT BEARING DRIVE PINION R/A 1
26 24 P4300707 LOCK RING 1
27 25 P4301418 DIFF.CARR.& CAP ASSY 1
28 26 P4310035 SCREW THRUST 1
29 27 P4306335 NUT SPECIAL 1
30 28 P4305835 CAP SCREW DIFF.BRG CAP 4
173
REAR AXLE - DRIVE HEAD GROUP
QTY

ALBA179/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 29 P4301049 WASHER DIFF.BRG.CAP 4


32 30 P4301435 ADJUSTING RING 2
33 30A P4300109 COTTER PIN-ADJ RING 2
34 32 P4301802 DIFF BEARING R/A 1
35 35 P4303239 DIFF CASE 1
36 36 P4302939 DIFF CASE ASSY & NEST ASSY 1
37 37 P4304535 CAP SCREW - DIFF CASE 8
38 37A P4304349 WASHER 1
39 39 P4303649 THRUST WASHER -SIDE GEAR 2
40 40 P4302616 SIDE GEAR DIFF 2
41 41 P4303749 THRUST WASHER DIFF.PINION 4
42 42 P4302416 PINION -DIFF 4
43 43 P4302316 SPIDER DIFF 1
44 44 P4301802 CUP & CONE DIFF BEARING 1
45 45 P4300235 BOLT DIFF CASE TO GEAR 12
46 46 P4301249 WASHER DIFF CASE 12
47 47 P4300535 NUT DIFF CASE TO GEAR 12

175
REAR BRAKE - INTERNAL COMPONENTS
QTY

ALBA179/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 P4310139 BRAKE SHOE LINING ASSY 2


2 2 P4301636 SPRING - ANCHOR 1
3 3 P4301236 SPRING – SHOE RETURN 1
4 4 P4301336 ANTI RATLE SPRING 2
5 5 P4300408 CLIP – ANTI RATTLE SPRING 2
6 6 P4301443 ROLLER BRAKE SHOE 2
7 7 P4301309 ANCHOR PIN 2
8 8 P4301749 WASHER FLAT 4
9 9 P4310435 SCREW CAP 4
10 10 P4306449 CAMHEAD WASHER 1
11 11 P4304533 CAM SHAFT LH 1
12 11 P4304633 CAM SHAFT RH 1
13 12 P4305851 LINER - BRAKE KIT WITH RIVETS 2
14 14 P4310239 BRAKE SHOE W/O LINER 2
15 15 P4310739 S/A BACKING PALTE -REAR LH 1
16 15 P4313939 S/A BACKING PALTE -REAR RH 1
17 16 P4302849 WASHER FLAT 2
18 17 P4308235 NUT – LOCK 2
19 18 P4301831 INSPECTION PLUG 2
20 20 P4310535 NUT – LOCK 4
21 19 P4317239 S/A-PLUMMER BLOCK 1
22 21 P4302027 SEAL – GREASE 2
23 22 P4300605 BUSHING - CAM 2
24 23 P4302504 BRACKET ASSY.- REAR(LH/RH) 1
25 24 P4300329 FITTING – GREASE 1
26 25 P4306549 WASHER FLAT (2.5 MM ) 1
27 26 P4306649 WASHER FLAT (0.8 MM) 2
28 27 P4306749 WASHER FLAT (1.4 MM ) 2
29 28 P4302607 RING SNAP 1
30 29 P4302331 PLUG BACKING PLATE 2
177
REAR BRAKE - INTERNAL COMPONENTS
QTY

ALBA179/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 30 F8303510 BRACKET - BRAKE CHAMBER-RH 1


32 30 F8303610 BRACKET - BRAKE CHAMBER-LH 1

179
FRONT SPRING
QTY

COMMON
ALFS40/5
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F4558010 FRONT SPRING 2


2 2 B3115601 SUB-ASSY OF SPRING SHACKLE 2
3 2 F3240211 SPRING SHACKLE 1
4 3 F0531232 SPRING EYE BUSH 1
5 4 F0923415 SHACKLE PIN 6
6 4A F0531232 SPRING EYE BUSH 4
7 4B F2560410 GREASE NIPPLE 6
8 5 F2632200 S/A OF BUMP STOP 2
9 7 F7625214 BUFFER MOUNTING PLATE 2
10 9 F7625014 SHOCK ABSORBER PLATE 2
11 10 F3501811 FRONT EYE BOLT 8
12 11 F8021910 TAPER PACKING 4
13 11A F7661514 PACKING PLATE ON RHS ONLY 1
14 12 F3582415 NUT SIMMONDS M16X2 8
15 13 H1050721 BOLT TO CLAMP SHACKLE PINS 4
16 13 H1050722 BOLT TO CLAMP SHACKLE PINS 2
17 14 H3050711 NUT PLAIN 7/16"BSF 6
18 15 H4100700 WASHER KOLOK 7/16"DIA 6
*TO FIT S/A OF BUMP STOP
19 H2011020 SETSCREW M10X1.5-20MM LG 4
20 H4111000 WASHER KOLOK 10 DIA 4
LEAF INDIVIDUAL PART NO.S
21 P3184145 MAIN LEAF 2
22 P3217345 SECOND LEAF 2
23 P3217445 THIRD LEAF 2
24 P3217545 FOURTH LEAF 2
25 P3217645 FIFTH LEAF 2

181
REAR SPRING
QTY

COMMON
ALRS44/1
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F4555410 REAR SPRING 2


2 2 F3240211 SPRING SHACKLE 2
3 3 H1050721 BOLT 7/16"BSFX2.625"LONG 6
4 4 H4100700 WASHER KOLOK 7/16"DIA ALSL0802 6
5 4A H3050711 NUT 7/16"BSF 6
6 5 F0531232 SPRING EYE BUSH 6
7 6 F0923415 SHACKLE PIN 6
8 7 F2560010 90’GREASE NIPPLE 6
9 8 F3596915 U BOLT 4
10 9 F3582515 NUT SIMMONDS M18X2 8
11 10 F0846411 CLAMP TOP 2
REAR SPRING INDIVIDUAL LEAF DETAILS
12 P3234045 REAR SPRING MAIN LEAF STAG 2
13 P3234145 REAR SPRING SECOND LEAF STAG 2
14 P3234245 REAR SPRING THIRD LEAF STAG 2
15 P3234345 REAR SPRING FOURTH LEAF STAG 2
16 P3234445 REAR SPRING FIFTH LEAF STAG 2

183
FRONT SHOCK ABSORBER
QTY

COMMON
SL. ILL. PART

ALFSA10
NO. NO. NO. DESCRIPTION REMARKS

1 F7482400 FRONT SHOCK ABSORBER 2

185
FRAME
QTY

ALF234/17
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 A8156700 ASSY OF FRAME - 3600 WB 1


2 1 F7560614 FRAME DRILLING RH 1
3 2 F7560714 FRAME DRILLING LH 1
4 3 F7548314 FRONT L-FLITCH RH 1
5 4 F7548414 FRONT L-FLITCH LH 1
6 6 B8137101 S/A OF FRONT CROSS MEMBER. 1
7 5 B8141702 S/A OF TIE MEMBER 1
8 7 B1072401 S/A OF SECOND CROSS MBR 1
9 8 B1005501 S/A CB X-MEMBER 1
10 9 B1049416 S/A OF REAR SPRING REAR CROSS MEMBER 1
11 9A F7181714 RSA TOP BRACKET RH 1
12 F7181814 RSA TOP BRACKET LH 1
13 10 B1049415 S/A OF REAR SPRING FRONT CROSS MEMBER 1
14 11 F4619113 REAR CROSSMEMBER 1
15 12 F2631400 REAR SPG BUFFER 2
16 F7508914 L-FLITCH AT SECOND CROSS MEMBER 2
17 13 F7500114 REAR SHOCK ABS C-FLITCHRH 1
18 13 F7500214 REAR SHOCK ABS C-FLITCHLH 1
19 F1272315 FERRULE FOR C-FLITCHES 8
20 F0491914 FRONT SHOCK ABS-TOP BRKT 2
21 14 F7103122 FRONT SPRING BRACKET 4
22 15 F7109522 REAR SPRING BRACKET 4
23 B1073501 S/A OF HELPER SPG BKT 4
24 F3001740 RENEWAL PLATE 1
25 X3003340 NAME PLATE 1
26 *TO FIT FSFB ON FRAME-LH
27 L2021235 SPL BOLT M12X1 2
28 L1021209 SPL BOLT M12X1 2
29 L3021218 NUT PLAIN M12X1 4
30 L4111200 WASHER KOLOK 12 DIA 4
187
FRAME
QTY

ALF234/17
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 *TO FIT FSFB ON FRAME-RH


32 L2021235 SPL BOLT M12X1 2
33 L1021209 SPL BOLT M12X1 2
34 L3021218 NUT PLAIN M12X1 4
35 L4111200 WASHER KOLOK 12 DIA 4
36 *TO FIT FSRB ON FRAME-LH WITH X-MEMBER
37 F3571311 SPL BOLT M12X1 2
38 F3571411 SPL BOLT M12X1 2
39 L3021218 NUT PLAIN M12X1 4
40 H4111200 WASHER-KOLOK 12 DIA 4
41 *TO FIT FSRB ON FRAME-RH WITH X-MEMBER
42 F3571311 SPL BOLT M12X1 2
43 F3571411 SPL BOLT M12X1 2
44 L3021218 NUT PLAIN M12X1 4
45 L4111200 WASHER KILOK 12 DIA 4
46 *TO FIT RSFB ON FRAME-LH WITH X-MEMBER
47 F3592111 SPECIAL BOLT 4
48 L3021218 NUT PLAIN M12X1 4
49 *TO FIT RSFB ON FRAME-RH WITH X-MEMBER
50 F3592111 SPECIAL BOLT 4
51 L3021218 NUT PLAIN M12X1 4
52 H4111200 WASHER KOLOK 12 DIA
53 *TO FIT RSRB ON FRAME LH AND RH WITH X-MEMBER
54 F3592111 SPECIAL BOLT 8
55 L3021218 NUT PLAIN M12X1 8
56 H4111200 WASHER KOLOK 12 DIA 8
57 *TO FIT FRONT SHOCK ABS BRKTS ON FRAME LH
58 H2021240 SETSCREW M12X15 40MM LG 4
59 L3021218 NUT PLAIN M12X15 4
60 L4111200 WASHER KOLOK 12 DIA 4
189
FRAME
QTY

ALF234/17
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

61 *TO FIT FRONT SHOCK ABS BRKTS ON FRAME-RH


62 H2021240 SETSCREW M12X1.5 (TO FIT SH.ABSR ON FRAME RH 3
63 L1021210 BOLT 1
64 L3021218 NUT PLAIN M12X15 4
65 L4111200 WASHER KOLOK 12 DIA 4
66 *TO FIT CB X-MEMBER ON FRAME LH
67 H2021225 SETSCREW M12X15-25MM LG 4
68 L3021218 NUT PLAIN M12X15 4
69 L4111200 WASHER KOLOK 12 DIA 4
70 *TO FIT CB X-MEMBER ON FRAME RH
71 H2021225 SETSCREW M12X15-25MM LG 4
72 L3021218 NUT PLAIN M12X15 4
73 L4111200 WASHER KOLOK 12 DIA 4
74 *TO FIT HELPER SPRING BRACKETS TO FRAME
75 L2021235 SET SCREW M12X1.5X35LONG 16
76 L3021218 NUT M12X1.5 16
77 L4111200 12MM DIA WASHER 16
78 *TO FIT RSA FLITCH LH ON FRAME LH
79 H2011030 SETSCREW M10X15 30MM LGON BOTTOM WITH RR BUFFER 2
80 L1021219 BOLT M10X15 90MM LONG ON SIDE WITH RSA BRKT 4
81 L3021218 NUT PLAIN M10X15 6
82 L4111200 WASHER KOLOK 10 DIA 6
83 *TO FIT RSA FLITCH RH ON FRAME RH
84 F1220914 DISTANCE PIECE BETWEEN BUFFER AND FRAME 2
85 L1011013 SETSCREW M10X15 35MM LGON BOTTOM WITH RR BUFFER 2
86 L1021219 BOLT M10X15-90MM LONG ON SIDE WITH RSA BRKT 4
87 L3021218 NUT PLAIN M10X15 6
88 L4111200 WASHER KOLOK 10 DIA 6

191
CAB MOUNTING
QTY

COMMON
SL. ILL. PART

ALCM82
NO. NO. NO. DESCRIPTION REMARKS

1 B0121601 FRONT CABIN MTG BRACKET - RH 1


2 B0121602 FRONT CABIN MTG BRACKET - LH 1
3 B0121603 REAR CABIN MTG BRACKET - RH 1
4 B0121604 REAR CABIN MTG BRACKET - LH 1
5 FASTENERS FOR CAB MTG. BRKT. TO FRAME
6 L2011235 12MM SETSCREW 12
7 L4111200 SPRING WASHER 12 DIA. 12
8 L3011218 12MM NUT 12
9 COMPONENTS FOR CAB MTG TO CAB MTG BRACKETS
10 F2600550 RUBBER PAD - RECTANGULAR 4
11 F2600650 RUBBER PAD - ROUND 4
12 F4902710 WASHER - TO FIX AT BOTTOM OF ROUND RUBBER PAD. 4
13 F1296415 DISTANCE PIECE (FERRULE) 4
14 L1011220 BOLT - M12 X 100 - MTG FOR BRKT TO FES 4
15 L3611218 NYLOC NUT M12 4
16 L4011200 PLAIN WASHER 8

193
OPERATING PEDALS
QTY

ALOP67/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F7962014 SUPPORT ASSY 1


2 1A F7873530 CLUTCH MASTER CYLINDER 1
3 2 F7962114 PLATE-SUPPORT ASSY 1
4 3 F4951610 WASHER 4
5 4 F3543610 NUT 4
6 5 F3551811 NUT 2
7 7 F7872320 STOP-PEDAL CLUTCH 1
8 8 F1292915 PAD-CLUTCH PEDAL STOP 2
9 10 F7600815 SHAFT PEDALS 1
10 11 F4949560 WASHER-PEDAL SHAFT 4
11 12 F4951010 WASHER BOWED 2
12 13 F7870240 SNAP RING 2
13 14 B5412217 PEDAL-CLUTCH 1
14 15 F7860700 SPACER-PEDAL SHAFT 1
15 16 F7860800 SPACER-PEDAL SHAFT 1
16 16 F7861000 SPRING-PEDAL RETURN- CLUTCH 1
17 17 F3294515 LONGER PUSH ROD 1
18 18 F4952710 WASHER-CLEVIS PIN 2
19 19 F0847014 PIN-SPRING 2
20 20 F7401250 PAD-BRAKE AND CLUTCH PEDAL 2
21 21 B5412216 PEDAL-BRAKE 1
22 23 F7860900 SPRING-PEDAL RETURN- BRAKE 1
23 24 F3293415 PUSH ROD - BRAKE 1
24 25 F0965815 CLEVIS PIN 1
25 26 B5623401 PIPE-M/C TO BRKT ON CAB FRONT. 1
26 27 B6600208 S/A OF FLEX. HOSE - ARMOURED 1
27 28 B3607601 PIPE-FLEX HOSE TO SLAVE CYL. HOSE -2683 LG. 1
28 29 B1405801 ARMOURED HOSE - FOR SLAVE CYLINDER 1
29 30 F3103815 BANJO BOLT BI NO64478979 1
30 31 F4905400 COPPER GASKET BI NO 64474627 2
195
ACCELERATOR PEDAL AND LINKAGES
QTY

ALCG100/5
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F8240700 ACCELERATOR CABLE 1


2 2 B3733501 S/A OF ACCELARATOR PEDAL 1
3 3 X3000660 PEDAL PAD 1
4 4 F7874760 BRKT; SHAFT & BRKT.ASSY. 1
5 5 F0249210 BEARING 2
6 6 F3362115 SHAFT 1
7 7 F3644410 SPRING 1
8 8 F3292915 CONTROL ROD 1
9 9 L3010618 HEX NUT M6 2
10 10 B2034307 BALL JOINT M6 2
11 11 F7872050 BOOT 1
12 12 B5412240 CROSS SHAFT RHD 1
13 13 B5412241 BRACKET CROSS SHAFT 2
14 14 B2034307 BALL JOINT M6 2
15 F0461210 SUPPORT BRACKET FOR CABLE ON FIP 1
16 F3604310 SPRING PULL OFF 1

197
STEERING
QTY

COMMON
SL. ILL. PART

ALSG148
NO. NO. NO. DESCRIPTION REMARKS

1 1 F8051000 STG COL ASSY WITH 1" SHAFT 1


2 4 F7962814 BRKT STRG COLUMN 1
3 5 W8010820 BOLT 4
4 6 Q4110800 LOCK WASHER 4
5 7 W4010800 FLAT WASHER 4
6 8 F3505000 BOLT STRG COLUMN BRKT 2
7 9 F4949660 WASHER 2
8 10 W3810818 NUT-STRG COL BRKT 2
9 11 F7962914 BRKT STRG COLUMN SHROUD 1
10 12 F7873460 RIVET POP 2
11 13 F3542710 NUT 4
12 14 F7616760 BUSH FOR SELF CANCELLATION 1
13 15 W2510406 M4 SCREW 1
14 23 F7614360 WHEEL ASSY STRG BALCK 1
15 24 F3543310 NUT STEERING 1
16 25 X7800260 COVER ASSY STEERING WHEEL 1
17 26 F7608660 SHROUD COLUMN UPPER RH 1
18 27 F7608560 SHROUD COLUMN UPPER LH 1
19 28 F3560410 SCREW STRG COLUMN 2
20 30 F7400650 STEERING COLUMN GAITER 1
21 31 F7606860 SHROUD LOWER 1
22 32 F7610760 RING 1
23 34 F4100160 LEYLAND LOGO 1
24 F4949460 WASHER SPECIAL 2
25 STEERING GEAR ITEMS.
26 F8079800 S/A STG. BOX ( CONSISTS OF DROP ARM , NUT AND TAB WASHER) 1
27 F3240311 DROP ARM - STAG 1
28 B2237501 STG BOX MTG BRACKET ON FRAME. 1
29 F7128210 STG BOX MTG PLATE 1
30 X3540911 PINCH BOLT FOR UJ 1
31 X3503310 NYLOC NUT - 10 GRADE 1
199
STEERING BOX INTERNAL COMPONENTS
QTY

COMMON
SL. ILL. PART

ALSG148
NO. NO. NO. DESCRIPTION REMARKS

1 1 P2401635 NUT 2
2 2 P2401605 RUBBER BUSH 2
3 2A P2401705 P B BUSH 2
4 3 P2400416 WHEEL END 1
5 3A P2401734 STOPPER SLEEVE 1
6 3B P2401834 NYLON SLEEVE 1
7 3C P2407235 CHS SCREW 1
8 4 P2400219 OUTER TUBE 1
9 5 P2402533 INTERMEDIATE SHAFT 1
10 6 P2403527 WORM OIL SEAL 1
11 7 P2401835 M10X30L BOLT 14
12 8 P2401530 TOP END PLATE 1
13 9 P2401149 JOINT WASHER 3
14 10 P2400316 WORM END 1
15 11 P2400302 SPHERICAL ROLLER BRG 2
16 12 P2400448 STEEL BALLS 5/16 51
17 13 P2402835 TRANS.TUBE RETAINER BOLT 2
18 14 P2400508 TRANSFER TUBE RETAINER 1
19 15 P2401224 TRANSFER TUBE 1
20 16 P2403035 MAIN NUT 1
21 17 P2400443 MAIN NUT ROLLER 1
22 18 P2401531 BREATHER PLUG 1
23 19 P2402031 OIL PLUG 1
24 19A P2403318 OIL PLUG BOSS 1
25 19B P2401649 FIBRE WASHER 1
26 20 P2401735 ROCKER SHAFT NUT 1
27 21 P2401049 TAB WASHER 1
28 22 F3240311 DROP ARM 1
29 23 P2403427 ROCKER SHAFT OIL SEAL 1
30 24 P2400805 BUSH 1
201
STEERING BOX INTERNAL COMPONENTS
QTY

COMMON
SL. ILL. PART

ALSG148
NO. NO. NO. DESCRIPTION REMARKS

31 24 P2401405 BUSH 1
32 25 P2400744 SHIMS(0.010") AR
33 26 P2400844 SHIMS(0.005") AR
34 27 P2400944 SHIMS(0.003") AR
35 28 P2400930 BOTTOM END PLATE 1
36 29 P2403218 BOX HOUSING 1
37 30 P2401633 ROCKER SHAFT 1
38 31 P2401249 JOINT WASHER 1
39 32 P2400905 BUSH 1
40 33 P2401630 COVER PLATE 1
41 34 P2402035 ADJUSTER 1
42 36 P2400809 DOWEL 2

203
FRONT END STRUCTURE
QTY

ALFES153/1
COMMON
SL. ILL. PART

ALFTE14
NO. NO. NO. DESCRIPTION REMARKS

1 A5551500 ASSY OF FES 1


2 B5554901 ASSY OF FES STAGE I 1
3 1 B5554902 ASSY OF CONTROL WELDED STRUCTURE 1
4 2 B5549809 ASSY. OF PANEL HOOD COMPLETE (COMPRISING OF SL. NO. 4 TO 8) 1
5 B5408715 S/A PANEL HOOD INNER 1
6 B5541466 S/A BRKT HOOD HINGE MNTG 2
7 2A X7807300 HOOD GRILLE 1
8 B5408721 CARGO CABIN HOOD TRIMS 1
9 B5408714 S/A OF HOOD 1
10 L3010618 PLAIN NUT 6
11 L4110600 SPRING WASHER - M6 6
12 F7874180 SCREW M6X25 6
13 F3049313 BRKT HOOD SUPPORT ROD 1
14 X3010213 PANEL HOOD OUTER 1
15 B5551511 ASSY OF FRONT GRILLE SUPPORT (COMPRISING OF SL. NO. 11 TO 26) 1
16 4 F3021810 GRILLE SUPPORT MEMBER 1
17 5 F3040510 CENTRE BRKT; GRILLE MTG 1
18 6 B5541124 S/A GRILL MOUNTING TOP RH 1
19 7 B5551510 S/A BRKT; GRILLE DIPSTICK & FOP STOP CABLE MTG 1
20 8 B5541125 S/A GRILL MOUNTING TOP LH 1
21 9 B5551509 S/A BRACKET GRILLE AND FOR STAY SUPPORT 1
22 10 F7869640 RETAINER: GRILLE 8
23 11 F7874660 RIVET 4
24 11 F7874680 RIVET POP 16
25 12 L2011020 M10 SET SCREW: GRILLE SUP MBR TO HEAD LAMP 4
26 13 L4111000 SPRING WASHER M10 4
27 14 F4956610 M10 - 3D WASHER 8
28 15 L3011018 HEX NUT M10 4
29 16 L2010825 M8 SET SCREW:GRILLE SUP MBR TO MOUNTING BRACKETS 12
30 17 F3512500 M8 3D WASHER 24
205
FRONT END STRUCTURE
QTY

ALFES153/1
COMMON
SL. ILL. PART

ALFTE14
NO. NO. NO. DESCRIPTION REMARKS

31 18 L4110800 SPRING WASHER M8 12


32 19 L3010818 HEX NUT M8 12
33 20TO26 B5501230 ASSY OF SUPPORT STAY 1
34 20 B5501228 S/A STAY SUPPORT PLATE 2
35 21 F4617910 SUPPORT STAY LH 1
36 22 F4618610 SUPPORT STAY RH 1
37 23 L2010825 M8 SET SCREW; STAY MTG WITH FLOOR/A POST 8
38 24 L4010800 PLAIN WASHER M8 12
39 25 L4110800 SPRING WASHER 4
40 26 L3010818 M8 HEX NUT 4
41 27 F3029710 DRIVER SEAT MTG FRAME (BETWEEN FLOOR TO SAM) 1
42 F4649910 CLOSER PLATE 1
43 28 L2010820 M8 SET SCREW;DRIVER SEAT FRAME FIX TO FLOOR 4
44 29 L4010800 PLAIN WASHER M8 8
45 30 L4110800 SPRING WASHER M8 4
46 31 L3010818 HEX NUT M8; DRIVER SEAT FRAME FIX TO FLOOR 4
47 32TO34 B5501208 S/A OF FOOTSTEP 2
48 32 F8029110 LOWER STEP CHANNEL 1
49 33 F7187814 LOWER STEP CHANNEL REINFORCEMENT 1
50 34 F8029210 BRIDGING CHANNEL 1
51 35 F3039413 PANEL FRT BODY UPPER 1
52 36 F3037513 REINFORCEMENT BODY FRONT PANEL UPPER 1
53 F4618410 GUSSET - FOOT STEP 1
54 37 F3041513 PLATE INST PANEL COVER END RH (PART OF SL. NO. 3) 1
55 37A F3029810 PLATE INST PANEL COVER END LH 1
56 38 F2830813 PANEL INSTRUMENT 1
57 39 F3002113 REINFORCEMENT INSTRUMENT PANEL (PART OF SL. NO. 3) 1
58 F3017610 STG SHROUD MTG BRKT 1
59 40 B5412225 HINGE ASSY RH 1
60 40 B5412226 HINGE ASSY LH 1
207
FRONT END STRUCTURE
QTY

ALFES153/1
COMMON
SL. ILL. PART

ALFTE14
NO. NO. NO. DESCRIPTION REMARKS

61 41 W2010616 SCREW HINGE ASSY TO HOOD M6X16 4


62 42 Q4010600 WASHER HINGE ASSY TO HOOD 6.4X12X1.5 4
63 42A F7860600 CATCH ASSY 2
64 42B F4950460 FIBRE WASHER 2
65 44 F7878800 FOP (HOOD) STOP CABLE 1
66 45 L2010820 M8 SCREW FOR STOP CABLE ON GRILLE MTG BRKT 1
67 45A F7874180 M6 SCREW FOR STOP CABLE ON FOP (HOOD) 1
68 46 L4110800 SP WASHER FOR STOP CABLE 1
69 47 F4133760 ‘L’ LOGO 1
70 48 F4955510 WASHER 2
71 49 F3542810 CAGE NUT M6 2
72 50 F7617260 DISTANCE PIECE L LOGO 1
73 51 F7449400 ASHOK LEYLAND LETTERS BLACK. 1
74 52 W6010308 M3 SCREWS FOR AL LETTER 12
75 53 Q4010300 WASHER FOR AL LETTER 12
76 TRIM FOR FRONT GRILLE
77 54 B5412202 FRONT GRILLE 1
78 55 F5412203 PNL.BODY FRONT LOWER 1
79 56 F7874190 FIXING PUSH ON PNL FRT BODY LOWER 8
80 57 F3778615 FASTENER QUICK RELEASE 8
81 58 F4952010 WASHER; FLAT RUBBER 8
82 59 F7874660 RIVET GRILLE SUPPORT LOWER. 4
83 60 F7203960 STAG NAME PLATE WITH (WITH NUTS & WASHERS) 1
84 B5501901 S/A.OF INSTRUMENT PANEL TRIMS. 1
85 B5501902 S/A CENTRE CONSOLE TRIMS 1
86 B5501902 S/A.OF CONSOLE TRIMS. COMPRISES:
87 F7956310 PLATE CONSOLE 1
88 B5501908 S/A OF CONSOLE COVER 1
89 F1139250 RUBBER CONSOLE 4
90 F7874710 SCREW; CONSOLE ASSY 8
209
FRONT END STRUCTURE
QTY

ALFES153/1
COMMON
SL. ILL. PART

ALFTE14
NO. NO. NO. DESCRIPTION REMARKS

91 F3542710 NUT 8
92 S/A OF CONSOLE COVER B5501908 COMPRISES OF
93 F7626660 COVER CONSOLE. 1
94 F7975310 BRACKET CONSOLE MTG. 2
95 F4620710 BRKT; CONSOLE MTG 2
96 L4310500 LOCK WASHER 4
97 F7872300 INSERT CONSOLE ASSY 4
98 61 B5504926 S/A BONNET 1
99 62 F7617360 GRAB HANDLE 1
100 L6010630 PHILIPS SCREW M6 FOR GRAB HANDLE 2
101 L4010600 PLAIN WASHER M6 4
102 L4110600 SPRING WASHER M6 2
103 L3010618 HEX NUT M6 2
104 63 B5503268 TOGGLE CLAMP; ENGINE BONNET 4
105 F7604910 HOOK FOR TOGGLE CLAMP - ENGINE BONNET 4
106 L3010518 NUT M5 16
107 B5503270 S/A CHANNEL - BONNET SEALING 1
108 64 F7400457 BONNET SEALING RUBBER 1
109 65 L6110620 CSK SCREW M6: FOR BONNET SEAL RUBBER FIX 19
110 66 L4010600 PLAIN WASHER M6 19
111 67 H3610618 NYLOC NUT M6X1 19
112 F3273515 STAY: BONNET 1
113 F7615814 GROMMET FOR STAY 1
114 L3010518 NUT M5 4
115 69 B5504922 S/A OF BONNET HINGE 2
116 70 L2010625 M6 SET SCREW FOR HINGE FIX ON BONNET/ENG TUNNEL 12
117 71 L4010600 PLAIN WASHER M6 24
118 72 L4110600 SPRING WASHER M6 12
119 73 L3010618 HEX NUT M6 12
120 75 F7613160 TOP SEAL HOOD UPPER EDGE O/B 2
211
FRONT END STRUCTURE
QTY

ALFES153/1
COMMON
SL. ILL. PART

ALFTE14
NO. NO. NO. DESCRIPTION REMARKS

121 76 F7613260 TOP SEAL UPPER INNER 1


122 77 F3559710 M6 P/T NUT 4
123 78 W6210616 SCREW M6X16 TO HINGE ASSY 4
124 79 F4951710 WASHER HINGE ASSY TO PANEL 4
125 80 F7609260 GASKET 2
126 F7121410 PLATE; HOOD LATCH MTG 1
127 81 F7963214 PLATE HOOD HINGE MTG 2
128 82 F7872240 RIVET 4
129 83 F7963014 STAY HOOD 1
130 84 F7872180 GROMMET 1
131 84A F7874930 CLIP STAY HOOD REST 1
132 85 B5541137 S/A HOOD LATCH BRACKET 2
133 F7121310 BRKT; HOOD LATCH MTG 1
134 86 W2010620 BOLT -BRACKET TO PIPE 4
135 87 F4955510 WASHER -SHROUD MTG 8
136 88 F3559710 M6 P/T NUT 4
137 89 F7874660 RIVET 4
138 90 F7871900 PLUG RUBBER 23X10.5X1.7 2
139 91 F7400750 PANEL SEAL HOOD (PART OF SL. NO. 4) 1
140 92 W2010620 SCREW 1
141 93 F4955510 WASHER 2
142 94 F7874680 RIVET POP 10
143 95 F7874660 RIVET 4
144 96 B5412253 HANDLE ASSIST RH LEVEL 1 1
145 97 B5541112 S/A HEAD LAMP & FLASHER MTG BRKT LH 1
146 B5541111 S/A HEAD LAMP & FLASHER MTG BRKT RH 1
147 99 F3019810 CORNER PANEL LH 1
148 F3019710 CORNER PANEL RH 1
149 F7108213 H/LAMP MTG. SUPT.BRKT. 2
150 B5501218 S/A OF PANEL BODY UPPER 1
213
FRONT END STRUCTURE
QTY

ALFES153/1
COMMON
SL. ILL. PART

ALFTE14
NO. NO. NO. DESCRIPTION REMARKS

151 F7108113 CLOSER PLATE BOTTOM FOR CORNER PANEL LH 1


152 F7108013 CLOSER PLATE BOTTOM FOR CORNER PANEL RH 1
153 F7108613 LINK MEMBER LH - B/HEAD TO GRILLE SUPT.MEMBER 1
154 F7108513 LINK MEMBER RH - B/HEAD TO GRILLE SUPT.MEMBER 1
155 F7107513 JOINT PLATE - CORNER PNL & PANEL BODY UPPER 2
156 F7110813 CLOSER PLATE FACIA TOP FACIA PNL TO PNL BODY UPR 1
157 F7110913 CLOSER PLATE FACIA INNER (FACIA PNL TO BULK HEAD) 1
158 F7111213 TOP END COVER RH - FACIA 1
159 F7111313 TOP END COVER LH - FACIA 1
160 F7111013 CLOSER PLATE - BULK HEAD EXTN. LH 1
161 F7111113 CLOSER PLATE - BULK HEAD EXTN RH 1
162 F4618210 SUPPORT PLATE LH (PNL BDY UPPER TO BULK HEAD) 1
163 F4618310 SUPPORT PLATE RH (PNL BDY UPPER TO BULK HEAD) 1
164 F7874686 POP RIVET - TOP 16
165 F1130250 GROMMET ON ENGINE TUNNEL FOR AREN’S CONTROL CABLE 1

215
DRIVER SEAT
QTY

COMMON
SL. ILL. PART

ALDS20
NO. NO. NO. DESCRIPTION REMARKS

1 B5623809 ASSY OF DRIVER SEAT - STAG 1


2 F8228300 KIT SEAT BELT ASSY - STAG 1

217
FUEL TANK AND PIPING
QTY

ALPF200/2
HAOT34/5
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 B5030101 FUEL TANK CAP AND KEY KIT 1


2 2 B5020313 TANK ASSY COMPLETE 115 LTRS - NARROW NECK (W/O TANK CAP) 1
3 3 B5020306 BRACKET AND ANTISQEAK ASSEMBLY - TANK MOUNTING 2
4 4 B5009705 S/A OF STRAP & ANTISQUEK ASSY 2
5 FASTENERS FOR BRKT AND TANK MOUNTING
6 5 F3588211 BOLT - BRKT TO FSM (602069) 12
7 6 F4953710 WASHER -(630032) 12
8 7 L3611018 NUT 12
9 8 F0965615 PIN F/TANK STRAP RTNG 2
10 F3591211 BOLT TANK STRAP FIXING (602216) 2
11 F4953710 WASHER -(630032) 2
12 L3011018 NUT 4
13 9 F8329700 FUEL FLOAT UNIT 85/115 1
14 10 X7471500 FUEL FILTER (0.5L DUAL MICRO / MICRO) 1
15 11 B4444707 S/A OF NYLON HOSE TANK TO WATER SEPARATOR 1
16 12 B4447503 S/A HOSE-WATER SEPARATOR TO FEED PUMP 1
17 13 B4453002 RUBBER ENDED NYLON HOSE - RETURN LINE (4500 MM) 1
18 F0114215 ELBOW ADAPTOR 1
19 F3569715 NUT 1
20 14 B5018810 S/A PIPE - FUEL RETURN ON TANK 1
21 15 B4447503 S/A HOSE - FEED PUMP TO FILTER 1
22 16 B4447504 S/A HOSE - FILTER TO FUEL INJECTION PUMP 1
23 F8077710 FILTER MTG BRKT 1
24 17 F7856800 WATER SEPARATOR 1
25 18 F7182014 MOUNTING BRACKET FOR WATER SEPARATOR 1
26 19 F3131415 BANJO BOLT 5
27 20 F4930430 WASHER FOR BANJO BOLT 10
28 F0845214 STRAP 5

219
FRONT BUMPER BAR
QTY

ALFBB58/1
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F7600113 FRONT BUMPER 1


2 2 F7198910 BUMPER MTG BRKT - RH 1
3 3 F7199010 BUMPER MTG BRKT - LH 1
4 4 F7732710 S/A PINTLE HOOK X MEM. 1
5 5 X0956915 TOWING PIN 1
6 6 X0901710 CLIP 1
7 7 F1254815 DISTANCE PIECE 8
8 8 L1011209 BOLT 4
9 9 L3011218 12MM NUT 4
10 10 F4953110 WASHER 4
11 11 L4011200 WASHER 12DIA PLAIN 8
12 12 L4111200 12MM WASHER SINGLE COIL 4
13 13 L1021010 BOLT M10X1.25X50 LONG 6
14 14 L3021018 NUT 10MM 6
15 15 L4011000 M10 PLAIN WASHER 6
16 16 L4111000 WASHER 10 DIA 6
17 17 L1021224 BOLT M12X1.5X120 LONG 4
18 18 L3021218 NUT M12 X 1.5 4
19 19 L4011200 WASHER 12DIA PLAIN 4
20 20 L4111200 12MM WASHER SINGLE COIL 4

221
SILENCER AND EXHAUST PIPING
QTY

COMMON
SL. ILL. PART

ALPE260
ALSE79
NO. NO. NO. DESCRIPTION REMARKS

1 1 X3967400 MUFFLER - 3" DIA MOUTH 1


2 2 F8413914 SILENCER MOUNTING BRACKET ON FRAME 2
3 F0803514 SILENCER STRAP - 200 DIA 2
4 3 L2011025 SET SCREW BRACKET TO FSM 4
5 4 L3611018 M10 NYLOCK NUT 4
6 5 L4111000 WASHER 10 DIA 4
7 6 F0803514 SILENCER MTG CLAMP 2
8 7 L2011030 SETSCREW 2
9 9 L3811018 NUT 4
10 10 X7150010 SILENCER MOUNTING BRACKET LOWER 2
11 11 L1021215 PIVOT BOLT 2
12 12 F2638100 INSULATOR (BUSH) 4
13 13 F1953415 TUBE -SPACER 2
14 F4950010 WASHER 4
15 14 L3621218 M10 NYLOCK NUT 4
16 L4011000 M10 PLAIN WASHER 4
17 15 X0896110 CLAMP SILENCER INLET 1
18 16 F0801914 CLAMP SILENCER OUTLET 1
19 17 L2011235 12MM SETSCREW 2
20 18 L3811218 NUT FOR PINCHING SILENCER INLET AND OUTLET CLAMPS 2
21 19 B4562301 S/A OF FIRST EXHAUST PIPE 1
22 20 B4562302 S/A OF SECOND EXHAUST PIPE 1
23 21 F1927915 TAIL PIPE 1
24 22 F3430922 INSERT - EXHAUST ELBOW TO FIRST EXHAUST PIPE 1
25 23 L1011209 BOLT M12X1.75X45 3
26 24 L3011218 NUT M12 3
27 25 L4111200 SPRING WASHER 12 DIA 3
28 26 F0428510 BRACKET FOR EXHAUST PIPE 1
29 27 F7997314 PLATE CLAMP REF F7650014 2
30 28 F0839010 CLIP 1
223
SILENCER AND EXHAUST PIPING
QTY

COMMON
SL. ILL. PART

ALPE260
ALSE79
NO. NO. NO. DESCRIPTION REMARKS

31 29 L2021025 SET SCREW M12X 25 LONG 4


32 30 L3021018 NUT M10X1.25 4
33 31 L4011000 M10 PLAIN WASHER 4
34 31 L4111000 M10 SPRING WASHER 4
35 32 L1010818 BOLT M8X1.25 4
36 34 L3010818 NUT M8 X 1.25 4
37 33 L4110800 WASHER 4
38 35 F7107310 BRKT ON FRAME FOR TAIL PIPE SUPPORT 1
39 36 F3588211 BOLT - BRKT TO FSM 2
40 37 X3503310 NYLOC NUT 2
41 38 F0462410 TAIL PIPE SUPPORT BRKT 1
42 39 F2638100 INSULATOR 2
43 40 F1953415 TUBE -SPACER 1
44 41 L1011215 BOLT 1
45 42 X3503410 NUT 1
46 43 F4950010 WASHER 1
47 44 F0839010 CLIP 1
48 L2021025 SET SCREW M10 - 25 LG 2
49 L3021018 NUT M10X1.25 2
50 L4111000 M10 SPRING WASHER 2
51 45 F8088500 EXHAUST BRAKE ASSY 1

225
EXHAUST BRAKE
QTY

COMMON
SL. ILL. PART

ALEB39
NO. NO. NO. DESCRIPTION REMARKS

1 F8088500 EXHAUST BRAKE ASSY 1


2 F7426100 LIMIT SWITCH 1
3 X0444310 BRKT. MICRO SWITCH 1
4 L2010820 SETSCREW - BRKT MTG 2
5 L4110800 WASHER 2
6 F7875200 CONTROL SWITCH - PUSH PULL TYPE 1
7 F3032140 NAME PLATE FOR ISOLATOR SWITCH 1
8 X0626800 CABLE ASSY -EXHAUST BRAKE 1
9 X7439900 SOLENOID VALVE 1
10 X0444210 BASE BRKT. 1
11 L2010615 SETS SCREW - VALVE TO BRKT MTG 2
12 L4110600 SPRING WASHER M6 2
13 L2010625 SETSSCREW- BASE PLATE MTG 4
14 L3010618 PLAIN NUT M6X1 4
15 L4110600 SPRING WASHER - M6 4
16 B8009231 HOSE ASSY QSPV - SOLENOID 1
17 B8009230 HOSE ASSY - SOLENOID TO EXHAUST BRAKES 1
18 * ADAPTORS *
19 X0141715 ADAPTOR ON SOLENOID AND EXHAUST BRAKES 3
20 F4931440 AL WASHER 3
21 X0147915 ADAPTOR - M16 X M10 1
22 F4930140 WASHER FOR ABOVE 1

227
LAMPS AND BRACKETS
QTY

COMMON
SL. ILL. PART

ALLB56
NO. NO. NO. DESCRIPTION REMARKS

1 F7871190 HEAD LAMP ASSY RH WITH BULBS ASSEMBLED 1


2 F7871170 HEAD LAMP ASSY LH WITH BULBS ASSEMBLED 1
3 F2344900 HALOGEN BULB 2
4 F2346900 PARKING BULB 2
5 X3600100 SPRING FOR HEAD LAMP ADJUSTMENT 2
6 X4901513 WASHER FOR H/L ADJ SPRING 2
7 F7447000 FRT DIRCTN INDCTR LH 12V (WITH BULBS ASSEMBLED) 1
8 F7446900 FRT DIRCTN INDCTR RH 12V (WITH BULBS ASSEMBLED) 1
9 F2346000 FDI BULB 2
10 F7882200 TALI LAMP RH 1
11 F7882300 TAIL LAMP LH 1
12 F7196014 TAIL LAMP BRKT. 2
13 F2346000 BULB FOR FLASHER AND STOPLAMP-12V-21W-BA 15S 6
14 F2349800 BULB PARK 12V-10W 2

229
INSTRUMENT PANEL
QTY

ALSB85/4
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 7 F7905710 MOUNTING PLATE: SPEEDO 1


2 8 F7874710 SCREW-SPEEDO MTG PLATE 6
3 9 Y4010600 WASHER 4
4 10 F3543210 INSERT 2
5 11 F3542710 NUT 4
6 12 F7611960 INST PANEL CENTRE 1
7 13 F7897500 MAGNET 2
8 14 F7609560 MAGNET 1
9 15 X1100360 INSTRUMENT PANEL LH 1
10 16 F7872720 SCREW FOR INST PANEL 4
11 17 F7872680 RETAINER FOR INST PANEL 4
12 19 B5412222 SWITCH ASSY IGNITION 1
13 20 F7447400 STARTER SWITCH 1
14 21 F7226300 AIR PRESSURE GAUGE 2
15 22 F7888100 AMMETER 1
16 23 X2011100 SPEEDOMETER 1.21 RATIO 1
17 24 F8110700 SPEEDO CABLE ZF TYPE 3130 1
18 26 F7888300 WATER TEMP GAUGE 1
19 27 F8259900 RPM METER 1
20 28 F7888500 OIL PRESSURE GAUGE 1
21 29 F7888700 FUEL GAUGE 1
22 X7446700 FLASHER UNIT 1
23 F8014700 HAZARD WARNING SWITCH 1
24 X7809300 TRANSDUCER-OIL 1
25 X0134915 M12X1/8BSPT ADAPTOR 1
26 F7800700 TEMP.SENSOR-PRICOL 1
27 F4930630 WASHER FOR OIL PRESSURE TRANSDUCER 1
28 F1932250 FLEXIBLE PIPE; OIL PRESSURE SENSOR ADAPTOR 1
29 F8058510 TRANSDUCER MTG. PLATE 1
30 F0104915 ADAPTOR FOR TRANSDUCER 1
231
INSTRUMENT PANEL
QTY

ALSB85/4
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

31 F3550715 CHECKNUT 1
32 F2241500 LOW OIL PRESSURE SWITCH AVALON MAKE 1
33 F7424700 W/L INDICATOR - BRAKE - FLUID LEVEL(REF.F7490500) 1
34 F8039300 COMBINATION SWITCH 1
35 F7858600 HORN 1
36 X8003700 RELAY; HEAD LAMP 1
37 X0416810 STARTER RELAY MTG BKT

233
WIRING
QTY

COMMON
SL. ILL. PART

ALW96/3
NO. NO. NO. DESCRIPTION REMARKS

1 F0616500 CABLE ASSY REV SWITCH 1


2 F8111000 C/A OF ENGINE SHUT OFF 1
3 F0615900 FRAME HARNESS - FOR 3600 MM WB 1
4 F0610200 ENGINE WIRING HARNESS 1
5 F0622100 WIRING ASSY REAR LIGHT RH/LH 1
6 F0606000 WIRING ASSY INSTRUMENT PANEL RH 1
7 F0624200 WIRING ASSY INST PANEL LH 1
8 F0624100 WIRING ASSY INST PANEL CENTRE 1
9 F0614900 C/A STOP LIGHT/L.P SW. 1
10 F0693000 C/A BATTERY(+) TO STR(+) 1
11 F0693100 C/A BATTERY (-) TO STR (-) 1
12 F0616000 MAIN WIRING HARNESS 1
13 F7447300 FUSE BOX 1
14 X8003800 DUAL HEAD LAMP RELAY 1
15 F8073800 FLASHER UNIT 24 V 1
16 F8054800 HORN ASSY HIGH TONE 1
17 F8057100 HORN ASSY LOW TONE 1
18 F8039400 WARNING LAMP ASSY. RH (CARGO TYPE) 1
19 F8287000 WARNING LAMP ASSY 1
20 F7812300 SOLENOID SWITCH FOR STARTER MOTOR 1

235
WIPER MOTOR
QTY

ALWSW14
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 F7448600 WIPER MOTOR 12 VOLTS 1


2 F7405900 WIPER MOTOR MTG. BRKT. & SPINDLE ASSY. 1
3 F7610060 SPACER 2
4 B5412588 S/A OF WIPER ARM & BLADE 2
5 L2010620 M6 SET SCREW FOR BRACKET FIXING TO FES 2
6 L4010600 PLAIN WASHER M6 4
7 L4110600 SPRING WASHER M6 2
8 L3010618 HEX NUT M6 2

237
AIR PIPING LAYOUT
QTY

COMMON
SL. ILL. PART

ALPA349
NO. NO. NO. DESCRIPTION REMARKS

1 P1 B8013506 PIPE AIP TO COMPRESSOR INLET 1


2 P2 B8313902 S/A PIPE - COMPRESSOR OUTLET 1
3 P3 B8313903 S/A OF PIPE TO AIR DRIER 1
4 P4 B8015609 S/A OF NYLON PIPE PORT 21 OF QSPV TO RR TANK 1
5 P5 B8015609 S/A NYLON PIPE - PORT 22 OF QSPV TO FRONT TANK 1
6 P6 B8015801 PIPE AIR TANK FRONT TO E2 VALVE INLET 1
7 P7 B8015802 S/A OF TUBE-PORT 22 OF E2 TO TEE FOR FRT BRAKES 1
8 P8 B8015803 S/A OF TUBE-RR BRAKE TANK ON RH FSM 11 OF E2 1
9 P9 B8015804 S/A OF TUBE PORT 21 OF E2 TO REAR BRAKES 1
10 P10 B8015805 S/A TUBE PORT 23 OF QSPV TO HCV 1
11 P11 B8015806 S/A OF TUBE FROM HCV TO L-BRACKET ON FSM 1
12 P12 B8009231 S/A OF TUBE 1
13 P13 B8015807 S/A TUBE PORT 11 OF RIGHT CHAMBER TO 6 WAY TEE 1
14 P14 B8015808 S/A TUBE - 6 WAY TEE TO RH BRAKE CHAMBER 1
15 P15 B8015807 S/A TUBE PORT 11 OF LEFT CHAMBER TO 6 WAY TEE 1
16 P16 B8015808 S/A TUBE - 6 WAY TEE TO LH BRAKE CHAMBER 1
17 P17 B8009211 S/A OF NYLON HOSE TEE TO FRONT BRAKE ELBOW LH 1
18 P18 B8009211 S/A NYLON HOSE - TEE TO FRONT BRAKE ELBOW RH 1
19 P19 B8009230 S/A PIPE AIR DRIER TO PURGE TANK 1
20 P20 B8015809 S/A OF TUBE AIR DRIER TO MAIN RESERVOIR 1
21 P22 B8009229 S/S NYLON HOSES - DBV TO AIR GAUGES 2
22 * HOSES
23 H2 F1932850 S/A OF HOSE COMPRESSOR PIPE TO UNION 1
24 H1 B6105408 HOSE ASSY 4
25 X1903060 SHIELD - FRONT BRAKE HOSE 2
26 * L BRKTS
27 X0416810 BRKT ON RR LH CAB MTG 1
28 L3 F7609010 PLATE - ON FRT TANK BRKT BOTTOM 1
29 L4 F0466414 L BRKT - CB X - MEMBER 1
30 L5 F0466414 L BRKT ON 2ND X MEMBER 1
239
AIR PIPING LAYOUT
QTY

COMMON
SL. ILL. PART

ALPA349
NO. NO. NO. DESCRIPTION REMARKS

31 L6 F0468010 Z BRKT ON 2ND X MEMBER FRT SIDE 1


32 L2010620 SET SCREW 7
33 L3010618 HEX NUT M6 7
34 L4110600 SPRING WASHER M6 7
35 L7 X0416810 BRLT ON RR CAB MTG RH SIDE 1
36 L1&L8 X0433810 L BRKT ON RH AND LH FSM NEAR SECON X MBR 2
37 L11 X0497110 L BRKT ON RSA FLITCH FOR SERV AND HAND BRAKE ELBOW 1
38 L3021818 LOCK NUT 2
39 L2 X0416810 L BRACKET ON FSM FOR HOSES CLIPPING 2

241
FOOT BRAKE COMPONENTS
QTY

COMMON
SL. ILL. PART

ALFB105
NO. NO. NO. DESCRIPTION REMARKS

1 F8282100 QSP VALVE - DIAPHRAGM TYPE (REF:F8076000) 1


2 P1017551 REPAIR KIT FOR SYSTEM PROTECTION VALVE 1
3 F8030400 AIR RESERVOIR-10 LIT. 3
4 X7408300 AIR DRIER (INDIGENISED) 1
5 P1016151 REPAIR KIT FOR AIR DRIER 1
6 F0468110 AIR DRIER MOUNTING BRKT 1
7 F0123015 ADAPTOR - M22 X M18 (120) 1
8 X0141315 ADAPTOR - AIR DRIER INLET 1
9 F4930240 WASHER 1
10 X0147915 ADAPTOR - M16 X M10 1
11 F4933140 WASHER FOR ABOVE 1
12 X3980000 PURGETANK 1
13 X0148015 ADAPTOR - M22 X M10 1
14 F4930240 WASHER 1
15 F7863100 DUAL BRAKE VALVE 1
16 P1012451 REPAIR KIT FOR DUAL BRAKE VALVE 1
17 B3910101 S/A OF AIR RESERVOIR MTG STRAP 6
18 F7137114 AIR RESERVOIR STRAP MTG BRACKET 6
19 F2630014 PAD FOR AIR RESERVOIR MTGSTRAPS 12
20 F7872060 PARKING BRAKE VALVE 1
21 P1012551 REPAIR KIT FOR PARKING BRAKE VALVE 1
22 B3626702 BRACKET FOR PARKING BRAKE VALVE 1
23 F7872260 SWITCH PARKING BRAKE 1
24 F4931440 AL WASHER - 12MM 3
25 F7871980 COVER-PARKING BRAKE 1
26 F4101300 STICKER - PARK BRAKE 1
27 F7410300 STOP LIGHT SWITCH S C NO M250150 1
28 F4930140 WASHER - 14 DIA 2
29 F7403300 LOW PRESSURE SWITCH S C NO M250040 2
30 F4931440 AL WASHER 2
31 F3539515 PLUG 1
243
FOOT BRAKE ADAPTORS
QTY

COMMON
SL. ILL. PART

ALFB105
NO. NO. NO. DESCRIPTION REMARKS

1 FOR AIR DRIER


2 X0142415 ADAPTOR - M22 X M18 (120) 1
3 X0141315 ADAPTOR - AIR DRIER INLET 1
4 F4930240 WASHER 2
5 X0147915 ADAPTOR - M16 X M10 1
6 F4933140 WASHER FOR ABOVE 1
7 FOR PURGE TANK
8 X0148015 ADAPTOR - M22 X M10 1
9 F4930240 WASHER 1
10 FOR PARKING BRAKE
11 F0111915 ADAPTOR - M12 X M16 (120) 1
12 F1302211 3 WAY ADAPTOR-FOR INLET REF F0110815 1
13 F4931440 AL WASHER - 12MM 3
14 FOR FOOT VALVE
15 X0141615 ADAPTOR- FOOT VALVE 4
16 F4933140 WASHER FOR ABOVE 4
17 F7410300 STOP LIGHT SWITCH S C NO M250150 1
18 F4930140 WASHER - 14 DIA 2
19 F7403300 LOW PRESSURE SWITCH S C NO M250040 2
20 F4931440 AL WASHER 2
21 F3539515 PLUG 1
22 * FOR TANKS
23 F3141415 PLUG 3
24 F4930040 WASHER 3
25 * FOR REAR 6 WAY TEE
26 F0132611 6 WAY ADAPTOR 1
27 L2010830 SCREW M8X 1.25 X 30 LONG 1
28 Q4310800 WASHER M8 LKG 1
29 X0142415 ADAPTOR - FOR INLET TO 6-WAY TEE 2
30 F3545015 NUT 2
245
FOOT BRAKE ADAPTORS
QTY

COMMON
SL. ILL. PART

ALFB105
NO. NO. NO. DESCRIPTION REMARKS

31 X0142715 ADAPTOR - M14 X M16 2


32 X0141915 ADAPTOR M16XM18 2
33 F4933140 WASHER FOR ABOVE 2
34 X0143115 ADAPTOR - M14 X M18 2
35 F4930140 WASHER FOR TEE OUTLETS 4
36 F0467910 L BRACKET ON REAR AXLE FOR TEE- MOUNTING 1
37 L2010840 SET SCREW 1
38 L4110800 WASHER 2
39 L3010818 NUT 1
40 L2010815 SET SCREW-M8X15 LONG 1
41 * FOR SPV OUTLETS *
42 X0143015 ADAPTOR M16XM16 3
43 F4930140 WASHER FOR THE ABOVE 3
44 * FOR AUX. TANKS
45 X0143215 INLET ADAPTOR-M22XM16(120) 2
46 X0142415 OUTLET ADAPTOR M22 X M18\ 2
47 F4930240 WASHER 4
48 F0468010 Z BRLT ON 2ND X MEMBER FRT SIDE 1
49 X1303811 TEE M18 X M16 X M16 T/P 1
50 F3545015 LOCK NUT 3
51 X1303711 ELBOW 18XM16 ON FSM FOR FRONT BRAKE 2
52 L3021618 LOCK NUT 2
53 * FOR FRONT BRAKE CHAMBERS
54 X0141915 ADAPTOR M16XM18 2
55 F4933140 WASHER FOR ABOVE 2
56 * FOR REAR CHAMBERS
57 X0142715 ADAPTOR - M16 X M14 2
58 X0141615 ADAPTOR 2
59 F4933140 WASHER FOR ABOVE 2
60 F4930140 WASHER 2
247
FOOT BRAKE ADAPTORS
QTY

COMMON
SL. ILL. PART

ALFB105
NO. NO. NO. DESCRIPTION REMARKS

61 * FOR MAIN TANK INLET


62 X0142415 ADAPTOR 1
63 F4930240 WASHER 1
64 * FOR MAIN TANK TO SPV
65 X0141315 ADAPTOR 1
66 F4930240 WASHER 1
67 F4951215 SPECIAL WASHER 1
68 F2752400 SEALING RING 1
69 F3592615 LOCK NUT 1

249
SPARE WHEEL CARRIER
QTY

ALSWC27
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 1 F7106310 BRACKET SWC 1


2 2 F7106410 CHANNEL - SWC 1
3 3 B0912201 RATCHET ASSY BAR 1
4 4 F7950514 LATCH PLATE 1
5 5 F8100100 CABLE ASSY 1
6 6 W3610818 NYLOC NUT M8X1.25 1
7 7 F3597615 SHOULDERED BOLT 2
8 8 F3551811 NUT M8X1.25 P/T (10) 2
9 9 L2011035 BOLT-SWC TO FSM 4
10 10 L3611018 NYLOC NUT 4
11 10A F4953710 WASHER 4
12 11 L3611818 NYLOC NUT M18X2.5 2
13 F4954010 WASHER 2
14 12 Q5000816 SPLIT PIN 1
15 13 F1292015 WASHER 1

251
REAR UNDER PROTECTION DEVICE
QTY

ALRRB18/2
COMMON
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS

1 B8605202 S/A BEAM - REAR UNDERRUN PROTECTION 1


2 X0403510 BRACKET - RUPD MOUNTING LH 1
3 X0403410 BRACKET - RUPD MOUNTING RH 1
** FASTENERS TO FIX RUPD TO MTG BRACKET **
4 L2021230 SET SCREW M12 X 1.5 - 30 MM 8
5 L3621218 NYLOC NUT M12 X 1.5 8
6 L4011200 PLAIN WASHER M12 8
** FASTENERS TO FIX BRKT TO FRAME **
7 F3589511 SCREW M12 X 1.75 - 30 MM (10.9 GRADE) 2
8 F3588311 SCREW M12 X 1.75 - 35 MM (10.9 GRADE) 2
9 F3589711 SCREW M12 X 1.75 - 40 MM (10.9 GRADE) 2
10 F3552011 CLEVELOC NUT M12 X 1.75 (10 GRADE) 6

253
NOISE SHIELD
QTY

COMMON
SL. ILL. PART

ALNSH7
NO. NO. NO. DESCRIPTION REMARKS

1 B8609201 KIT FOR NOISE SHIELD 1


KIT FOR NOISE SHIELD B8609201 COMPRISES
2 F4123200 NOISE SHIELD-ENGINE SIDE RH 1
3 F4123300 NOISE SHIELD-ENGINE SIDE LH 1
FASTENERS FOR MTG NOISE SHIELD ENGINE SIDE RH
4 F4103560 WASHER - PLASTIC 6
5 L3610818 NYLOC NUT-M8 3
FASTENERS FOR MTG NOISE SHIELD ENGINE SIDE LH
6 F4103560 WASHER - PLASTIC 8
7 L3610818 NYLOC NUT M8 4

255
SPRAY SUPRESSION DEVICE
QTY

COMMON
SL. ILL. PART

ALSSD9
NO. NO. NO. DESCRIPTION REMARKS

1 F1107960 TOP SUPPRESSION FRONT 2


2 F1108160 BOTTOM SUPPRESSION -FRONT 2
3 F1108760 SUPPRESSION -REAR TOP 2
4 F1108960 SUPPRESSION -REAR BOTTOM 2
5 F4600440 STIFFENER -SPRAY SUPPRESSION 8

257

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