TATA ACE FACELIFT HT

(PARTS LIST)

OCTOBER-2012

Tata Motors Limited

Mumbai Jamshedpur Pune Lucknow Thane
PRELIMINARY REMARKS
CHASSIS
VC NO VARIANT DETAILS ENGINE TYPE
TYPE
TATA ACE - PICKUP VERSION,FULL FORWARD CONTROL CHASSIS
55233020000R 445064 WITH CAB AND LOAD BODY, 275 IDI NA BHARAT STAGE-III DIESEL 275 IDI NA BS-III
ENGINE, BANJO TYPE REAR AXLE, 2100 WB
INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

 2788310400R.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

2
2788310400R.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801000108 ASSY. ENGINE COMPLETE WITH CLUTCH 1
(BS III)

3
 2788310400R.02 HALF BLOCK & LONG BLOCK GROUP 00

CHASSIS TYPE: ALL

4
2788310400R.02 HALF BLOCK & LONG BLOCK GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801990106 ASSY. HALF BLOCK BS-II/III 1
2 278801990105 ASSY. LONG BLOCK BS-II/III 1

5
 2788310400R.03 GASKET KIT GROUP 00

CHASSIS TYPE: ALL

6
2788310400R.03 GASKET KIT GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 278801990101 ENGINE OVERHAUL GASKET KIT 1
CONSISTS OF:
- 16220710223 SEALING WASHER 14X20 CU 1
- 16220710240 SEALING WASHER 16X20 CU 1
- 254701155325 GASKET 1
- 278801135301 OIL SUMP GASKET 1
- 278801155301 GASKET CYL. HEAD 1
- 278801155304 GASKET (CYL. HEAD COVER) 1
- 278801155305 GASKET BAFFLE (CYL. HEAD COVER) 1
- 278814105301 GASKET INLET MANIFOLD 1
- 278814115301 GASKET EXHAUST MANIFOLD 1
- 279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
- 279101145301 GASKET - REAR COVER CRANK CASE 1
- 279001159203 SEALING WASHER (FOR CYLINDER HEAD 6
COVER)
- 279001169202 SEALING WASHER (INJECTOR) 2
- 279018105302 GASKET (FOR OIL PUMP) 1
- 279018105303 GASKET (FOR OIL PUMP STRAINER) 1
- 279020105301 GASKET (FOR WATER PUMP) 1
- 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
- 279020125304 GASKET (FOR WATER INLET ELBOW) 1
- 279020127701 SEAL THERMOSTAT 1
- 279001107801 OIL SEAL-CRANKSHAFT (FRONT) 1
- 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
- 279005107810 OIL SEAL (CAMSHAFT REAR) 1
- 254701157814 OIL SEAL (CAMSHAFT- FRONT) 1
- 279005157801 VALVE GUIDE SEAL 4
- 16220710223 SEALING WASHER 14 X 20 1
- 265442809201 GASKET 1
- 278814990101 DECORBONISING GASKET KIT 1
CONSISTS OF :
- 278801155301 GASKET CYL. HEAD 1
- 278801155304 GASKET (CYL. HEAD COVER) 1
- 278814115301 GASKET EXHAUST MANIFOLD 1
- 279001159203 SEALING WASHER (FOR CYLINDER HEAD 6
COVER)
- 279001169202 SEALING WASHER (INJECTOR) 2

7
 2788310101R.01 CYLINDER CRANKCASE GROUP 01

CHASSIS TYPE: ALL

8
2788310101R.01 CYLINDER CRANKCASE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801100102 ASSY. CYLINDER CRANKCASE 1
- 254914108204 CORE PLUG [25 DIA.] 3
- 279001158202 CORE PLUG (10 DIA.) 2
3 269026104802 DOWEL SLEEVE (FRONT HALF TO 2
INT.PLATE)
- 279001104801 DOWEL 6h6X10 1
- 279001104802 HOLLOW DOWEL 14h6x10.5x14L 2
- 279001104803 HOLLOW DOWEL 8h6x6.5x8L 2
- 279001103708 CYLINDER LINER 2
5 279001103201 HEX.BOLT (FOR M.B.CAP) 6
7 279001143802 REAR COVER - CRANKCASE (HOLLOW 1
DOWEL)
8 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
9 279101145301 GASKET - REAR COVER CRANKCASE 1
10 278801170101 ASSY.DIPSTICK TUBE 1
11 278801170102 ASSY.DIPSTICK 1
12 278801130103 ASSY. OIL SUMP COMPLETE (CORK 1
GASKET) (BS II & III)
13 269026107202 MAGNETIC DRAIN PLUG 1
14 279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
15 278801135301 OIL SUMP GASKET 1
16 279001140105 ASSY.TIMING COVER - REAR 1
(RH-BOTTOM)
17 279001140102 ASSY.TIMING COVER - REAR 1
(LH-BOTTOM).
18 279001140103 ASSY.TIMING COVER - REAR (RH-TOP) 1
19 279001140108 ASSY.FRONT COVER(LOWER)(TIMING 1
COVER)
21 279001143201 SHOULDER BOLT (FOR TIMING COVER) 3
22 254901147501 RUBBER BUSH (TIMING COVER) 3
23 279001147501 RUBBER BUFFER (FOR MTG.TIMING 1
COVER)
24 279001146901 INSERT TUBE (FOR MTG.TIMING COVER) 1
28 279001147708 COVER (TIMING BELT-FRONT) 1
33 279001107801 OIL SEAL - CRANKSHAFT (FRONT) 1
34 279001140104 ASSY. TIMING COVER - REAR (TOP) 1

9
 2788310101R.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

10
2788310101R.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801990109 ASSY CYL. HEAD (W/O INJECTOR AND 1
WITH VALVES)
- 278801150102 ASSY CYL. HEAD (W/O VALVES) 1
2 278805107902 CAMSHAFT 1
4 278801160102 ASSY.INJECTOR WITH NOZZLE HOLDER - 2
BS III
10 279005106501 NUT (FOR CAMSHAFT BRG. CAP) 4
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2
- 279005153701 VALVE GUIDE INLET STD 2
- 279005153703 VALVE GUIDE EXHAUST STD 2
- 278801150108 PRE CUMBUSTION CHAMBER WITH BALL 2
14 279005138301 SHIM 2.500 THK. 4 FOR SELECTION
14 279005138302 SHIM 2.550 THK. 4 FOR SELECTION
14 279005138303 SHIM 2.600 THK. 4 FOR SELECTION
14 279005138304 SHIM 2.650 THK. 4 FOR SELECTION
14 279005138305 SHIM 2.700 THK. 4 FOR SELECTION
14 279005138306 SHIM 2.750 THK. 4 FOR SELECTION
14 279005138307 SHIM 2.800 THK. 4 FOR SELECTION
14 279005138308 SHIM 2.850 THK. 4 FOR SELECTION
14 279005138309 SHIM 2.900 THK. 4 FOR SELECTION
14 279005138310 SHIM 2.950 THK. 4 FOR SELECTION
14 279005138311 SHIM 3.000 THK. 4 FOR SELECTION
14 279005138312 SHIM 3.050 THK. 4 FOR SELECTION
14 279005138313 SHIM 3.100 THK. 4 FOR SELECTION
14 279005138314 SHIM 3.150 THK. 4 FOR SELECTION
14 279005138315 SHIM 3.200 THK. 4 FOR SELECTION
14 279005138316 SHIM 3.250 THK. 4 FOR SELECTION
14 279005138317 SHIM 3.300 THK. 4 FOR SELECTION
14 279005138318 SHIM 3.350 THK. 4 FOR SELECTION
14 279005138319 SHIM 3.400 THK. 4 FOR SELECTION
14 279005138320 SHIM 3.450 THK. 4 FOR SELECTION
14 279005138321 SHIM 3.500 THK. 4 FOR SELECTION
14 279005138322 SHIM 3.550 THK. 4 FOR SELECTION
14 279005138323 SHIM 3.600 THK. 4 FOR SELECTION
14 279005138324 SHIM 3.650 THK. 4 FOR SELECTION
14 279005138325 SHIM 3.700 THK. 4 FOR SELECTION
14 279005138326 SHIM 3.750 THK. 4 FOR SELECTION
14 279005138327 SHIM 3.800 THK. 4 FOR SELECTION
14 279005138328 SHIM 3.850 THK. 4 FOR SELECTION

11
 2788310101R.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

12
2788310101R.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 279005138329 SHIM 3.900 THK. 4 FOR SELECTION
15 279005139903 TAPPET (STD.) 4
16 270215409912 GLOW PLUG 2
- 282915409903 GLOW PLUG STRIP 1
18 279005157801 VALVE GUIDE SEAL 4
- 279001153401 VALVE SEAT INSERT INLET NORMAL 2
- 279001153403 VALVE SEAT INSERT EXHAUST NORMAL 2
21 254701157814 OIL SEAL (CAMSHAFT-FRONT) 1
22 279005107810 OIL SEAL (CAMSHAFT-REAR) 1
23 279005128201 SPRING SEAT 4
24 279005128701 VALVE SPRING 4
25 279005125110 VALVE SPRING RETAINER 4
26 279005124301 LOCK HALF 8
28 278801155301 GASKET CYL. HEAD (1.6 THK.) 1 FOR SELECTION
28 278801155302 GASKET CYL. HEAD (1.7 THK.) 1 FOR SELECTION
28 278801155303 GASKET CYL. HEAD (1.8 THK.) 1 FOR SELECTION
29 279001153201 HEX. BOLT (FOR CYL. HEAD) 6
30 279001159201 WASHER (FOR CYL. HEAD BOLT) 6
- 278801990108 SET INLET AND EXHAUST VALVE 1
CONSISTING OF :-
11 279005125111 INTAKE VALVE 2
12 279005125112 EXHAUST VALVE 2

13
 2788310101R.03 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

14
2788310101R.03 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 278801150103 ASSY.CYL.HD.COVER WITH T.COVER & 1 FOR TIMING COVER
GASKET REFER TABLE 00.01.04
31 278801150104 ASSY. CYLINDER HEAD COVER 1
COMPLETE
35 278801155304 GASKET (CYL. HEAD COVER) 1
36 279001158805 STUD (FOR CYL. HEAD. COVER) 4
37 279001150113 ASSY.CAP (FOR CYL.HEAD COVER) 1
38 279001159905 CAP. (FOR CYL. HEAD COVER) 1
39 254701155325 GASKET 1
40 279001158806 STUD (FOR CYL. HEAD COVER) 2
41 279001156904 SPACER TUBE (FOR CYL. HEAD COVER) 4
42 279001156905 SPACER TUBE (FOR CYL. HEAD COVER) 2
43 279001150110 ASSY. RUBBER BUSH (FOR CYL. HEAD 6
COVER)
44 279001156501 DOMED CAP NUT (FOR CYL. HEAD 6
COVER MTG.)
45 279001159203 SEALING WASHER (FOR CYL. HEAD 6
COVER)

15
 2788210103R.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

16
2788210103R.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278803100108 ASSY CRANKSHAFT WITH PIN & CT 1
WT:NORMAL
2 15020502018 SRDG BEARING 1
3 279005110107 ASSY.GEAR (FOR CRANKSHAFT) 1
(SINTERED)
4 279103133701 PULLEY CRANKSHAFT-ALT.DRIVE 1
(4-GROOVES)
5 279003133201 HEX.BOLT (FOR CRANKSHAFT GEAR) 1
6 279003138601 WASHER (FOR CRANKSHAFT GEAR) 1
7 254703105901 KEY 1
8 278803110101 ASSY. FLYWHEEL WITH RING GEAR & 1
DOWEL
9 279003115401 RING GEAR 1
10 279003113201 HEX.BOLT (FOR FLYWHEEL) 6
14 279003150106 ASSY CONNECTING ROD W/O BRG.SHELL 2
16 279003153203 BOLT (FOR CONNECTING ROD) 4
17 279003156501 NUT (FOR CONNECTING ROD) 4
18 278803990110 SET PISTON W/O RINGS (74.940 DIA) 1
CONSISTING OF :-
20 PISTON 2
25 PISTON PIN 2
26 CIRCLIP 4
27 278803990113 SET PISTON RINGS STD 1
CONSISTING OF :-
28 TOP COMP. RING STD 2
29 TAPER FACED RING STD 2
30 ASSY. OIL CONTROL RING STD 2
31 278803990102 SET MAIN BRG HALF(UPPER/LOWER) STD 1
CONSISTING OF :-
32 MAIN BRG.HALF STD. 6
31 278803990123 SET MAIN BRG HALF(UPPER/LOWER) R-1 1
CONSISTING OF :-
32 MAIN BRG.HALF STD. 6
31 278803990124 SET MAIN BRG HALF(UPPER/LOWER) R-2 1
CONSISTING OF :-
32 MAIN BRG.HALF STD. 6
33 278803990104 SET THRUST WASHER 1

17
 2788210103R.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

18
2788210103R.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CONSISTING OF :-
34 THRUST WASHER LOWER 2
35 THRUST WASHER UPPER 2
36 278803990120 SET BRG HALF CON.ROD (STD) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
36 278803990121 SET BRG HALF CON.ROD (R-1) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
36 278803990122 SET BRG HALF CON.ROD (R-2) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
38 278803990118 SET CON.ROD BUSH 1
CONSISTING OF :-
39 CONNECTING ROD BUSH 2

19
 2788310105R.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

20
2788310105R.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 254705116301 TIMING BELT(136 TEETH) 1
2 279005115401 TIMING GEAR (CAMSHAFT) (SINTERED) 1
3 279005119201 WASHER (FOR CAMSHAFT GEAR) 1
4 279005103201 HEX BOLT (CAMSHAFT GEAR MTG.) 1
5 279005110101 ASSY.TENSIONER (TIMING BELT) 1
6 279005118606 SPACER(TIMING BELT 1
TENSIONER)CYLINDRICAL
8 279005110103 ASSY.IDLER (FOR TIMING BELT) 1

21
 2788310107R.01 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

22
2788310107R.01 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278807100103 ASSY. DISTRIBUTOR PUMP (BS III) 1 OPTIONAL
2 279007120102 ASSY.BRACKET-FRONT (FOR FIP) 1
3 254707129202 WASHER (FOR LUCAS FIP MTG.) 3
4 278807123701 FIP BRACKET (REAR)-CAST 1
5 279007123701 BRACKET (FIP BRACKET MIDDLE) 1
(CASTING)
6 279007135401 TIMING GEAR (FIP) (SINTERED) 1
7 279007106501 ADAPTOR (FOR FIP GEAR) 1
8 278807140101 ASSY.FUEL PR.LINES 1 & 2 WITH CLAMPS 1
CONSISTS OF :
9 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.1
10 ASSY.FUEL PRESSURE LINE BENT 1
CYL.NO.2
11 SET ASSY. CLAMP (FOR HP LINES)
CONSISTS OF :
- 252707148201 PIPE CLAMP UPPER 1
- 252707147501 RUBBER GROMMET 1
- 252707140102 ASSY CLAMP LOWER 1
- 252707148202 CLAMPING PIECE LOWER 1
15 279007146902 PLUG (INJECTOR OVER FLOW) 1
16 254707146913 RUBBER TUBE (140) 1
17 279007146904 RUBBER TUBE(160)(INJECTOR 1
OVERFLOW)

23
 2788210409R.01 FUEL/ AIR FILTER (PICK-UP) GROUP 09

CHASSIS TYPE: ALL

24
2788210409R.01 FUEL/ AIR FILTER (PICK-UP) GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278809130112 ASSY SNORKEL,HUMP HOSE,AIR 1
CLEANER & CLAMP
2 278809130113 ASSY. AIR CLEANER 1
3 278809130114 ASSY. FILTER ELEMENT 1
5 278809130103 ASSY BRACKET-RH (AIR FILTER MTG) 1
6 278809133302 BRACKET.-FRONT (LIFTING.HOOK & AIR 1
FILTER MTG.)
8 278809130117 ASSY. SNORKEL WITH MESH 1
9 278809130102 ASSY. ISOLATOR (FOR RESONATOR & 3
SNORKEL MTG.)
10 278809135805 HUMP HOSE-AIR CLEANER TO SNORKEL 1
11 278809134201 HOSE CLAMP-CONSTANT TORQUE 2
14 279009110102 ASSY FUEL FILTER 1
15 254709110119 FUEL FILTER ELEMENT 2
16 278809135303 GASKET IRREGULAR 1

25
 2788210114R.01 EXHAUST INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

26
2788210114R.01 EXHAUST INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278814100102 ASSY. INLET MANIFOLD (FOR BS-II & III) 1
2 278814105801 RUBBER HOSE (INLET.MANIFOLD TO 1
CYLINDER.HEAD.COVER)
- 14300512225 SPR. BAND CLAMP 22DX12W 2
3 278814105301 GASKET INLET MANIFOLD 1
4 278814113702 EXHAUST MANIFOLD 1
5 278814115301 GASKET EXHAUST MANIFOLD 1

27
 2788210115R.01 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: ALL

28
2788210115R.01 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278815143701 ALTERNATOR MTG.BKT-CAST 1
2 279023128802 STUD (FOR A.C. & ALT. BRACKET) 2
3 279015140120 ASSY.CLAMP ROD (COMPLETE) 140 MM 1
4 278815140102 ASSY. BRACKET (ALTERNATOR - UPPER) 1
5 279015146310 POLY-V BELT (4 GROOVES-720) 1
6 282915109903 STARTER MOTOR-SM 82 1
7 282915409901 ALTERNATOR 12V, 40A-4 GROOVE 1 FOR SELECTION
PULLEY
7 282915409921 ALTERNATOR 12V, 40A-4 GROOVE 1 FOR SELECTION
PULLEY
8 HEX FLANGED BOLT M8 X 55 1
9 265454509913 LOW OIL PRESSURE SWITCH 1
- 265442809201 GASKET 1
- 16531999049 PIPE UNION BOLT 2
- 16220710223 SEALING WASHER 14 X 20 1
- 265454509913 OIL PRESSURE SWITCH 1
18 270254219909 DUAL TEMPERATURE TRANSDUCER 1
19 282954109916 NEW EARTH STRAP 1

29
 2788210118R.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

30
2788210118R.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279018104801 HOLLOW DOWEL 10H6X8.4X8L 2
2 279018100102 ASSY OIL PUMP 1
3 279018105302 GASKET (FOR OIL PUMP) 1
4 278818150101 ASSY STRAINER (FOR OIL PUMP) 1
5 279018105303 GASKET (FOR OIL PUMP STRAINER) 1
6 279018130101 ASSY OIL FILTER 1
7 279001109902 ADAPTOR (OIL FILTER) 1

31
 2788310120R.01 ENGINE COOLING GROUP 20

CHASSIS TYPE: ALL

32
2788310120R.01 ENGINE COOLING GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279020100101 ASSY. WATER PUMP 1
2 279020105301 GASKET (FOR WATER PUMP) 1
35 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
37 278820120104 ASSY. TUBE WATER BYPASS 1
38 278820125801 HOSE FOR WATER BYPASS TUBE 1
39 14300512276 SPRING BAND CLAMP 27DX12W 2
40 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
42 279020127701 SEAL THERMOSTAT 1
43 279020120118 ASSY.COVER THERMOSTAT (PLASTIC) 1
45 279020125304 GASKET (FOR WATER INLET ELBOW) 1
46 278820120106 ASSY. THERMOSTATE 1

33
 2788210122R.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

34
2788210122R.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279022107101 LIFTING HOOK (FRONT) 1
3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1
10 278822123704 ENGINE MTG. ARM FRONT 1
12 278824100105 ASSY ENG MTG PAD FRONT 1
13 278824200105 ASSY ENG MTG PAD (REAR) 2

35
 2788210124R.01 ENGINE MOUNTING GROUP 24

CHASSIS TYPE: ALL

36
2788210124R.01 ENGINE MOUNTING GROUP 24

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279022107101 LIFTING HOOK (FRONT) 1
3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1
10 278822123704 ENGINE MTG. ARM FRONT 1
12 278824100105 ASSY ENG MTG PAD FRONT 1
13 278824200105 ASSY ENG MTG PAD (REAR) 2
14 570822107101 LIFTING HOOK (REAR) 1

37
 2724100125R.01A CLUTCH GROUP 25

CHASSIS TYPE: ALL

38
2724100125R.01A CLUTCH GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 272425200132 170 DIA. ASSY. CLUTCH DISC 1 VALEO MAKE- FOR
SELECTION AS A SET
2 272425400114 170 DIA. ASSY. COVER 1 VALEO MAKE- FOR
SELECTION AS A SET
1 272425200152 170 DIA. CLUTCH DISC ASSEMBLY - CK 1 CEEKAY MAKE- FOR
SELECTION AS A SET
2 272425400144 170 DIA. CLUTCH COVER ASSEMBLY - CK 1 CEEKAY MAKE- FOR
SELECTION AS A SET
3 270225103401 BUSH, LOWER (ON G B HOUSING). 1
4 270225103403 BUSH,UPPER (ON G B HOUSING) 1
5 272425600136 ASSY. CLUTCH RELEASE YOKE 1
6 282929100131 ASSY. CLUTCH RELEASE LEVER 1
ARRANGEMENT (170MM DIA
7 272425600125 ASSY. CLUTCH RELEASE BEARING 1
9 270225107701 COVER (INSP. WINDOW) 1
10 254725108203 COVER,UPPER (CLUTCH HOUSING) 1
11 272425108219 BACK COVER(NEW 0.75T) 1
12 282929100122 ASSY. BRACKET (CLUTCH CABLE GUIDE) 1
- 282954608237 WH ENGINE MTG BKT ON TRANSMISSION 1
ACE CNG BSIV
- 552354608202 WH ENGINE AND BATT CABLE POSITIVE 2
MTG BKT ACE FAC

39
 2851010426R.01 GEAR BOX HOUSING (FOUR SPEED) GROUP 26

CHASSIS TYPE: ALL

40
2851010426R.01 GEAR BOX HOUSING (FOUR SPEED) GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 285126010104 ASSY.G65-6.3/4 GEAR BOX COMPLETE 1
FOR HIL
1 285126208203 BRACKET (GEAR BOX MOUNTING) 1
2 285126100116 SUB ASSY HOUSING REAR HALF WITH 1
SEALING
3 285126103801 HOUSING FRONT HALF 1
- 285126108601 SEALING WASHER COPPER(CUP 1
SHAPED)
5 269026107202 MAGNETIC DRAIN PLUG 1
6 285126108201 LOCK PLATE (PIVOT PIN) 1
7 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1
10 269026518704 SPRING (DETENT) 2
11 269026518710 SPRING (DETENT) 5/REV. 1
12 285126107201 PLUG (DETENT SPRING) 3
14 285126253801 GEAR CASE COVER FRONT 1
15 285126209903 SPEEDO ADAPTOR 1
16 285126703001 NEEDLE ROLLER (INTERLOCK) 1
18 285126103803 LOCK PLATE (FOR MAIN SHAFT BEARING) 1
19 285126200136 SUB ASSY REAR COVER WITH BUSH. 1
- 285126203403 BUSH (SLIDING JOINT) 1
21 285126207803 OIL SEAL MAIN SHAFT 38X48X8 1
22 266835150102 PRESSURE RELIEF VALVE 1
- 285126200110 ASSY. SPEEDO PINION 1
24 269026107702 OIL SEAL (SPEEDO SHAFT) FENNER 1
25 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1
26 269026208001 ASSY.HEX SCREW (SPEEDO LOCK 1
PLATE)
27 269026107203 FILLER PLUG 1
28 270254509950 REVERSE LIGHT SWITCH 1
33 15950000802 BALL 8D 1
37 16220710240 SEALING WASHER 16X20 CU 1
40 269026257710 OIL SEAL (INPUT SHAFT) 1
41 285126104801 DOWEL SLEEVE (REAR HALF TO REAR 1
COVER)
42 285126104802 DOWEL SLEEVE (FRONT HALF TO REAR 2
HALF)

41
 2851010426R.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

42
2851010426R.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1
VER.)
1 285126204319 CIRCLIP 2.00 THK. (C TYPE) 1 FOR SELECTION
1 285126204320 CIRCLIP 2.05 THK. (C TYPE) 1 FOR SELECTION
1 285126204321 CIRCLIP 2.10 THK. (C TYPE) 1 FOR SELECTION
1 285126204322 CIRCLIP 2.15 THK. (C TYPE) 1 FOR SELECTION
1 285126204323 CIRCLIP 2.20 THK. (C TYPE) 1 FOR SELECTION
1 285126204324 CIRCLIP 2.25 THK. (C TYPE) 1 FOR SELECTION
1 285126204325 CIRCLIP 2.30 THK. (C TYPE) 1 FOR SELECTION
1 285126204330 CIRCLIP 2.40 THK. (C TYPE) 1 FOR SELECTION
1 285126204331 CIRCLIP 2.45 THK. (C TYPE) 1 FOR SELECTION
1 285126204332 CIRCLIP 2.50 THK. (C TYPE) 1 FOR SELECTION
1 285126204333 CIRCLIP 2.55 THK. (C TYPE) 1 FOR SELECTION
1 285126204334 CIRCLIP 2.60 THK. (C TYPE) 1 FOR SELECTION
1 285126204335 CIRCLIP 2.65 THK. (C TYPE) 1 FOR SELECTION
1 285126204336 CIRCLIP 2.70 THK. (C TYPE) 1 FOR SELECTION
2 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1
VER.)
3 285126253101 DEEP GROOVE BALL BRG. (DRIVE & MAIN 1
SHAFT)
4 285126203402 BUSH (1ST GEAR) 1
5 285126203102 NEEDLE ROLLER BEARING (1ST SPEED 1
GEAR)
6 285126205415 1ST GEAR 1
7 269026203803 SYNCHROCONE 1/2 SPEED,BRASS 1
VERSION
8 285126208601 SPACER (1ST GEAR) 1
9 285126204316 SNAP RING 2.0 THK. 1 FOR SELECTION
9 285126204317 SNAP RING 2.1 THK. 1 FOR SELECTION
9 285126204318 SNAP RING 2.2 THK. 1 FOR SELECTION
9 285126204326 SNAP RING 2.3 THK. 1 FOR SELECTION
9 285126204327 SNAP RING 2.4 THK. 1 FOR SELECTION
9 285126204328 SNAP RING 2.5 THK. 1 FOR SELECTION
10 285126208603 SPACER (MAINSHAFT) 1
11 269026204613 ENGAGING GEAR (1/2) SINLERED SOFT 1
VERSION
12 SPRING (SYNCHRO) 6 KIT PART
13 SLEEVE (1/2 SYNCHRO) 3 KIT PART
14 CARRIER (1/2 SPEED) 3 KIT PART
15 BALL 5.556 DIA-GRADE 20 6 KIT PART

43
 2851010426R.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

44
2851010426R.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
16 285126205407 REV.GEAR /SHIFTER SLEEVE (1ST/2ND 1
SPEED)
17 285126203101 NEEDLE ROLLER BEARING(2ND/3RD 1
GEAR)
18 285126205416 2ND GEAR 1
19 15950200305 BALL 3 DIA-GRADE 200 1
20 285126207902 MAIN SHAFT 1
21 285126205417 3 RD SPEED GEAR 1
23 269026203805 SYNCHROCONE (3RD/4TH & 5TH SPEED) 1
24 269026204607 ENGAGING GEAR 3/4 SPEED 1
25 CARRIER (3/4/5 SPEED) 3 KIT PART
26 269026204611 SHIFTER SLEEVE (3RD/4TH SPEED) 1
27 285126253102 ROLLER BEARING (DRIVE SHAFT) 1
28 285126257902 DRIVE SHAFT 1
29 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1 FOR SELECTION
29 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 FOR SELECTION
29 285126258603 SPACER (DRIVE SHAFT) - 2.3 THK. 1 FOR SELECTION
29 285126258604 SPACER (DRIVE SHAFT) - 2.35 THK. 1 FOR SELECTION
30 14550602505 EXT.CIRCLIP 25X1.2N 1
31 14550602203 EXT.CIRCLIP 22X1.2N 1
32 285126300102 ASSY. OIL SPLASHER 1
33 269026200131 BALL BRG.WITH SNAP RING (L/S REAR) 2
34 285126307907 COUNTER SHAFT 1
36 285126304301 C TYPE CIRCLIP-2.5 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304302 C TYPE CIRCLIP-2.6 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304303 C TYPE CIRCLIP-2.7 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304304 C TYPE CIRCLIP-2.82 THK. (COUNTER 1 FOR SELECTION
SHAFT)
37 285126355401 REVERSE IDLER GEAR 1
38 285126353101 NEEDLE BUSH (SKEWED) 1
39 285126357901 REVERSE IDLER GEAR SHAFT 1
- 285126200115 SYNCHRO KIT 1/2 SPEED 1
CONSISTING OF :-
12 SPRING (SYNCHRO) 3
15 BALL 5.556DIA 3
13 SLEEVE (1/2 SYNCHRO) 3
14 CARRIER (1/2 SPEED) 3
- 285126200116 SYNCHRO KIT 3/4 SPEED 1

45
 2851010426R.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

46
2851010426R.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CONSISTING OF :-
12 SPRING (SYNCHRO) 3
15 BALL 5.556 DIA 3
25 CARRIER (3/4/5 SPEED) 3

47
 2851010426R.03 GEAR SHIFTING GROUP 26

CHASSIS TYPE: ALL

48
2851010426R.03 GEAR SHIFTING GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126808215 BRACKET (CROSS LINK) 1
3 16081071202 SEALING PLUG AM12X1.5 TS17070 1
SS8451S2-Y
4 16220710177 SEALING WASHER 12 X 15.5 CU 1
5 269026518704 SPRING DETENT 2
7 285126703802 TOP COVER (SHIFTING) 1
8 285126708202 SEALING CUP (TOP COVER) 1
9 285126703101 NEEDLE BUSH (TOP COVER) 2
10 285126708204 WASHER 2
11 285126708707 SPRING SELECTION (RESERVE) 1
12 285126708203 WASHER (TOP COVER) 2
13 285126708601 SPACER (TOP COVER) 1
14 268426516704 SPIRAL PIN (6X28) 1
15 285126705101 FINGER (SEL/SHIFTING) 1
17 285126708705 SPRING SELECTION 1/2 1
18 268426707807 DOUBLE LIP OIL SEAL 1
19 285126707703 RUBBER BELLOW (SEL/SHIFT SHAFT) 1
20 285126700109 ASSY. LEVER (SEL/SHIFTING) 1
21 13120507243 DOWEL SLEEVE HEAVY 4X24 2
22 285126515107 SHIFTER DOG (REV. SPEED) 1
23 285126708603 SPACER ((REV. SHIFTER SHAFT) 1
24 285126707909 SHIFTER SHAFT (REVERSE) 1
25 14550800706 CIRCLIP E 7.0 X 0.9 1
26 12460500841 BRIGHT WASHER 8.4 6
27 269026518705 SPRING WASHER (CRINKLED) 1
28 285126516001 PIVOT LEVER (FOR REVERSE GEAR) 1
29 285126515106 DOG (LEVER REV. IDLER) 1
30 285126516701 PIVOT PIN (ON LEVER FOR R.I. SHIFTING) 1
31 285126515108 DOG (REV. LIGHT SWITCH) 1
32 285126513701 ASSY. SHIFTER FORK W/PADS (1/2 1
SPEED)
33 285126516703 SHIFTER PAD 2
34 285126707907 SHIFTER SHAFT (1/2 SPEED) 1
35 285126515104 SHIFTER DOG (3/4 SPEED) 1
36 13120509220 DOWEL SLEEVE HEAVY 5 X 22 1
37 285126708602 SPACER (SHIFTER SHAFT) 2
38 285126707908 SHIFTER SHAFT (3/4 SPEED) 1
39 285126513702 ASSY. SHIFTER FORK W/PADS (3/4 1
SPEED)

49
 2851010426R.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: ALL

50
2851010426R.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126800122 SUB ASSY. GEAR SHIFT LEVER (UPPER 1
PART)
2 285126807702 RUBBER BELLOW (LOWER) 1
3 269026806303 BUSH (G.S. LEVER BALL SEAT) 2
4 285126808213 CUP OUTER (BALL SEAT) 1
5 285126808214 CUP INNER (BALL SEAT) 1
6 285126807703 RUBBER BELLOW (GEAR SHIFT LEVER) 1
8 269026800113 ASSY. GEAR SHIFT LEVER KNOB (4 1
SPEED)
- 285126800135 ASSY.SHIFT LINK WITH CROSS LINK 1
9 285126800137 ASSY. SHIFT LINK 1
10 264126800224 ASSY. BALL JOINT RH THREADS 1
11 285126800123 SUB ASSY. GEAR SHIFT LEVER (LOWER 1
PART)
12 285126800125 ASSY.CROSS LINK 1
13 17271201303 BALL END ASSY. 2
15 269026806310 COLLAR BUSH (SHIFT LINK, LEVER SIDE) 2
16 269026800133 ASSY. PIN (G.S. LINKAGE) 1 OPTIONAL
16 269026806703 PIN 1 OPTIONAL
23 269026513201 LOCKING SCREW 1
24 285126800138 ASSY.GEAR SHIFT LEVER (UPPER) 1

51
 5523302029R.01 CLUTCH CONTROL GROUP 29

CHASSIS TYPE: ALL

52
5523302029R.01 CLUTCH CONTROL GROUP 29

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282929500102 ASSY.CONTROL MTG.BRKT.(CLUTCH & 1
BRAKE)
3 282929100168 ASSY.CLUTCH PEDAL LEVER COMPLETE 1
4 282929200190 ASSY.BRAKE PEDAL COMPLETE 1
5 269929103402 PIVOT BUSH 2
6 282929106702 PIVOT PIN (CLUTCH) 1
7 282929208220 LOCKING PLATE 2
8 14550601401 EXT. CIRCLIP 14 X 1 N 4
9 282929108701 CLUTCH PEDAL ASSISTANCE SPRING 1
10 282929208702 RETURN SPRING (BRAKE) 1
11 282929206702 PIVOT PIN (BRAKE) 1
12 282942100106 TANDEM MASTER CYL. DIA. 19.05 1
13 282929206706 BRAKE PIN 1
21 265429107702 RUBBER CAP (FOR PEDAL LEVER 1
STOPPER)
24 270254509930 STOP LIGHT SWITCH, M10 X 1.25 1
25 270242804301 CLIP (BRAKE HOSE) 1
26 282929100130 ASSY. CLUTCH CABLE 1
27 282929104201 CLAMP (CLUTCH CABLE MTG.) 1
28 - CABLE CLIP 3 NON SERVICEABLE
29 282929106704 SLEEVE (CLUTCH CABLE PEDAL END) 1
30 282929106703 PIN (CLUTCH CABLE GUIDE) 1
31 282929100122 ASSLY. BRACKET (CLUTCH CABLE 1
GUIDE)
32 265829107704 RUBBER CAP 2
33 282929108702 SPRING (CLUTCH RELEASE LEVER) 1
34 14550601703 EXT.CIRCLIP 17X1N 1

53
 5523302030R.01 ACCELERATOR PEDAL GROUP 30

CHASSIS TYPE: ALL

54
5523302030R.01 ACCELERATOR PEDAL GROUP 30

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552330100106 ASSY. MECHANICAL ACCELERATOR 1
PEDAL
2 552330106301 PACKING FOAM 2
3 552330100113 ASSY.ACC CABLE 1

55
 5523362031R.01 FRAME GROUP 31

CHASSIS TYPE: ALL

56
5523362031R.01 FRAME GROUP 31

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282931138225 BRACKET (RADIATOR SUPPORT) 2
4 282931230133 ASSY.CROSS MEMBER(FR. SPRING RR.) 1
6 282931129901 TOWING HOOK 1
7 282932300123 ASSY BRACKET S/A MOUNTING FRONT, 2
TOP
9 282931230136 ASSY. CROSS MEMBER (GEARBOX MTG.) 1
- 282931130125 ASSY. BRACKET (TOWING HOOK REAR) 1

57
 2829412032R.01 FRONT SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

58
2829412032R.01 FRONT SPRING AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932100134 ASSY FRONT SPRING PARABOLIC 2
2 282932406701 SPRING PIN (FRONT) 2
3 282932109207 WASHER 17 ID 4
4 12140601207 NYLOC NUT M12X1.5 2
5 17170700601 GREASE NIPPLE 2
6 17170600606 GREASE NIPPLE 2
7 282932104202 U BOLT FRONT SPRING 4
8 282932107108 GUIDE PLATE FRONT 2
9 282932107703 RUBBER BUFFER FRONT 2
10 282932108238 BASE PLATE FRONT BUMP STOPPER 2
11 282932406702 SPRING PIN (REAR) 4
12 282932100124 ASSY SHACKEL 4
13 282932300129 ASSY FRONT SHOCK ABSORBER 2
14 265132308201 WASHER 2

59
 2829412032R.02 FRONT SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

60
2829412032R.02 FRONT SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 282932100138 ASSY FRONT SPRING PARABOLIC 1
(RECAMBERED)
1 282932100139 ASSY FIRST LEAF WITH BUSH 2
2 282932107112 SECOND LEAF 2
3 282932107114 SPRING BUSH 2
4 282932107706 CENTRE PAD 1
5 282932107704 TIP INSERT 2
7 11084110355 CENTRE BOLT M10X35X10 IS9484 10.9 1
SS940
9 282932104203 CLIP WITH RUBBER PAD FRONT SPRING 2
- 282932107705 RUBBER PAD FRONT SPRING 4

61
 2829412032R.03 REAR SUSPENSION GROUP 32

CHASSIS TYPE: ALL

62
2829412032R.03 REAR SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400145 ASSY REAR SPRING PARABOLIC 2
2 282932109207 WASHER 17 DIA 4
3 282932406701 SPRING PIN (FRONT) 2
6 282932100124 SHACKLE 4
7 282932109207 WASHER 17 DIA 4
8 282932406702 SPRING PIN (REAR) 4
11 282932400156 ASSY GUIDE PLATE LH (REAR SPRING) 1
11 282932400157 ASSY GUIDE PLATE RH (REAR SPRING) 1
12 282932500102 ASSY BUMP STOPPER REAR 2
13 282932404203 U CLAMP REAR 4
- 282932600106 ASSY. REAR SHOCK ABSORBER 2
- 282932606706 PIN (REAR S/A MOUNTING TOP) 2

63
 2829412032R.04 REAR SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

64
2829412032R.04 REAR SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400153 ASSY. FIRST LEAF WITH BUSH 2
2 282932407137 SECOND LEAF 2
3 282932407138 THIRD LEAF 2
4 282932403401 SPRING BUSH 4
5 282932407701 TIP INSERT (REAR SPRING) 4
6 11084110509 CENTRE BOLT M 10X50X10 2
- 282932407703 PAD 8
8 282932407706 CENTRE PAD 4
9 282932404202 CLIP WITH PAD REAR 2
10 282932404201 CLIP WITH PAD FRONT 2
12 282932407707 TIP INSERT (RUBBER) 4

65
 2829052033R.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

66
2829052033R.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282933000106 ASSY FRONT AXLE 1
2 282933000107 ASSY FRONT AXLE TUBE 1
3 282933109902 COTTER BOLT 2
7 282933208611 SHIM 0.1 THK (KING PIN) 1 FOR SELECTION
7 282933208612 SHIM 0.2 THK (KING PIN) 1 FOR SELECTION
7 282933208613 SHIM 0.3 THK (KING PIN) 1 FOR SELECTION
7 282933208614 SHIM 0.4 THK (KING PIN) 1 FOR SELECTION
7 282933208615 SHIM 0.5 THK (KING PIN) 1 FOR SELECTION
7 282933208616 SHIM 0.6 THK (KING PIN) 1 FOR SELECTION
7 282933208617 SHIM 0.7 THK (KING PIN) 1 FOR SELECTION
8 282933403108 THRUST BEARING 1
- 282933403115 THRUST PAD BEARING 1
9 282933800109 ASSY TIE ROD 1
10 282933200133 STUB AXLE RH (12" WHEEL) 1
10 282933200134 STUB AXLE LH (12" WHEEL) 1
11 282933805108 STEERING ARM (12" WHEEL) 1
12 282933203209 FLANGE BOLT 1
- 282933200130 ASSY. KING PIN CAP 2
- 282933200135 ASSY. KING PIN CAP 2
15 257441109902 GREASE NIPPLE 2
17 282933209902 KING PIN CAP 2
18 17050501205 O RING 25.0X26.5 2
19 14580603000 INTERNAL CIRCLIP 30X1.2N 4
20 282933203402 BUSH 1
21 282933206709 KING PIN 2
22 257441109902 GREASE NIPPLE AM8X1 2
23 282933408602 SEAL RACE (STUB AXLE) 1
25 282942103701 VENTILATED BRAKE DISC 17 THICK 2
26 282933407803 OIL SEAL 2
27 282933408201 BAFFLE 2
28 282933403105 TAPER ROLLER BEARING 2
29 282933208610 SPACER TUBE 2
30 282933103702 FRONT HUB 2
31 282933208618 SHIM 0.1 THK(SPACER) AR FOR SELECTION
31 282933208619 SHIM 0.15 THK (SPACER) AR FOR SELECTION
31 282933208620 SHIM 0.20 THK(SPACER) AR FOR SELECTION
31 282933208621 SHIM 0.25 THK(SPACER) AR FOR SELECTION
31 282933208622 SHIM 0.30 THK (SPACER) AR FOR SELECTION
31 282933208623 SHIM 0.4 THK (SPACER) AR FOR SELECTION
31 282933208624 SHIM 0.5 THK (SPACER) AR FOR SELECTION
31 282933208625 SHIM 0.6 THK (SPACER) AR FOR SELECTION

67
 2829052033R.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

68
2829052033R.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 282933208626 SHIM 0.7 THK(SPACER) AR FOR SELECTION
32 269533403101 TAPER ROLLER BEARING (OUTER) 2
34 282933409203 THRUST WASHER 2
- 12105501607 CASTLE NUT M16X1.5 2
IS2232-8-SS8451S2-Y
36 282933407702 GASKET 2
35 282933800113 SOCKET ASSY. RH 1
35 282933800114 SOCKET ASSY. LH 1
37 282933408203 HUB COVER 2

69
 2829052033R.02 FRONT DISC BRAKE ASSY. GROUP 33

CHASSIS TYPE: ALL

70
2829052033R.02 FRONT DISC BRAKE ASSY. GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
M/S BIL
1 282942100132 CALIPER ASSY. LH 1
1 282942100133 CALIPER ASSY. RH 1
2 282943100105 KIT CALIPER (MAJOR) 2
CONSISTING OF
3 PISTON 1
4A BOOT, PISTON 1
4B SEALING RING 1
4C CAP. BLEED SCREW 1
4D BOOT, SLIDING PIN 2
4E GREASE SACHET 1
4 282943100106 KIT CALIPER (MINOR) 2
CONSISTING OF
4A BOOT PISTON 1
4B SEALING RING 1
4C CAP BLEED SCREW 1
4D BOOT SLIDING PIN 2
- 282943100108 KIT PAD ASSY. 1
CONSISTING OF
6 PAD ASSEMBLY 4
7 282943104302 ANTIRATTLE CLIP 4
8 282943108002 BLEED SCREW 2
M/S BOSCH (KBX)
1 282942100134 CALIPER ASSY. LH - KBX 1
1 282942100135 CALIPER ASSY. RH - KBX 1
2 282943100117 KIT CALIPER (MAJOR) KBX 1
CONSISTING OF
4 KIT CALLIPER (MINOR) KBX
3 PISTON 1
4 282943100118 KIT CALLIPER (MINOR) KBX 1
CONSISTING OF
4A BOOT PISTON 1
4B SEAL PISTON 1
4C CAP BLEEDER SCREW 1
4D BOOT PIN 2
4E GREASE PACK 1
5 282943100119 KIT SLIDING PIN 2
CONSISTING OF
5A SLIDING PIN 2
5B BOLT PIN 2
4D BOOT SLIDING PIN 2

71
 2829052033R.02 FRONT DISC BRAKE ASSY. GROUP 33

CHASSIS TYPE: ALL

72
2829052033R.02 FRONT DISC BRAKE ASSY. GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4E GREASE SACHET 1
- 282943100121 KIT PAD ASSY. 1
6 PAD ASSY. 4
8 282943108006 BLEED SCREW 2
7 282943104306 ANTI RATTLE CLIP 4

73
 2850011135R.01 REAR AXLE (BANJO TYPE) 4.88 RATIO (DANA SPICER) GROUP 35

CHASSIS TYPE: ALL

74
 2850011135R.01 REAR AXLE (BANJO TYPE) 4.88 RATIO (DANA SPICER) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 285035000113 BANJO REAR AXLE WITH 4.88 (44/9) 1
RATIO
- 285035110103 CARRIER ASSEMBLY 1
1 285035110101 CARRIER SUB- ASSY 1
4&5 285035300119 CROWN WHEEL/PINION KIT 4.88 (44/09) 1 FOR SELECTION
HT
4&5 285035300140 CROWN WHEEL/PINION KIT 4.88 (39/08) 1 FOR SELECTION
HT
6 285035308003 SCREW-DRIVE GEAR 1
7 285035308301 SHIM PINION 1
8&9 285035303101 PINION INNER BRG CUP\CONE 1
10 285035308601 SPACER COLLAPSABLE 1
11&12 285035303102 PINION OUTER BRG CONE/CUP 1
13 285035308205 SLINGER-PINION OIL SEAL (OUTER) 1
14 285035307703 SEAL -OIL 1
- 285035305006 COMPANION FLANGE ASSY 1
16 285035305007 COMPANION FLANGE-FIN 1
15 285035308206 DEFLECTOR - SEAL 1
19 285035300118 CASE ASSY - DIFF STD 1
- 285035305104 CASE - FIN (DIFF STD) 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 1
22 285035305409 PINION-NET FORMED DIFF FIN 1
23 285035309202 THRUST WASHER (DIFF. PINION) 1
24 285035309201 THRUST WASHER DIFF.GEAR 1
25 285035306701 PIN ROLL 1
26 285035303106 BEARING ASSY (TAPER ROLLER) 1
27 285035308302 SHIM DIFFERENTIAL 1
28 285035100103 HOUSING & COVER ASSY - BANJO 1
29 266335107203 PLUG - PIPE (INT DRIVE)(MAGNETIC) 1
30 285035307704 SEAL-OIL 1
32 285035708201 RETAINER BEARING RING 2
- 285035700107 AXLE SHAFT ASSY 1
33 285035707901 AXLE SHAFT 1
34 285035603201 WHEEL BOLT 1
35 285035603101 BALL BEARING 2
36 285035308202 RETAINER OIL SEAL 1
37 285035703201 RETAINER BOLT 1
38 285035605303 GASKET - RETAINER PLATE 1
40 285035605304 GASKET - BRAKE BACK PLATE 1
41 285035300125 RETAINER ASSY - OIL SEAL 1

75
 2850011135R.01 REAR AXLE (BANJO TYPE) 4.88 RATIO (DANA SPICER) GROUP 35

CHASSIS TYPE: ALL

76
2850011135R.01 REAR AXLE (BANJO TYPE) 4.88 RATIO (DANA SPICER) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
42 285035606502 HEX NUT 1
43 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2
44 285035608801 STUD-DOWEL 1
45 285035606501 NUT-LOCK 1
46 285035308004 SCREW-FLANGE HEAD 1
- 285035150101 BREATHER 1
- 285035307705 SEAL-OIL 1
- 285035308005 SCREW - FLANGE 1
SERVICE KITS
- 285035700105 KIT-SEAL 1
CONSISTS OF
35 285035603101 BALL BEARING 2
- 285035307705 SEAL-OIL 1
37 285035703201 RETAINER BOLT 4
- 285035300120 KIT-SEAL 1
CONSISTS OF
18 NUT - PINION 1
14 285035307703 OIL SEAL - PINION 1
10 285035308601 SPACER COLLAPSABLE 1
- 285035300122 KIT-DRIVE GEAR AND PINION ASSY (4.88) 1
CONSISTS OF
4&5 285035300119 CROWN WHEEL/PINION KIT 4.88 (44/09) 1
HT
6 285035308003 SCREW-DRIVE GEAR 10
- 285035300120 KIT-SEAL 1
- 285035300123 KIT-DIFF CASE INNER PARTS STD 1
CONSISTS OF
23 285035309202 THRUST WASHER (DIFF. PINION) 2
24 285035309201 THRUST WASHER DIFF.GEAR 2
25 285035306701 PIN ROLL 1
- 285035300124 KIT-DIFF CASE STD 1
CONSISTS OF
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 2
22 285035305409 PINION-NET FORMED DIFF FIN 2
- 285035300123 KIT-DIFF CASE INNER PARTS STD 1
- 285035700103 AXLE SHAFT BEARING KIT 1
CONSISTS OF
32 285035708201 RETAINER BEARING RING 2
35 285035603101 BALL BEARING 2

77
 2850011135R.02 REAR AXLE (BANJO TYPE) 4.88 RATIO (AAM) GROUP 35

CHASSIS TYPE: ALL

78
2850011135R.02 REAR AXLE (BANJO TYPE) 4.88 RATIO (AAM) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 285035000124 AXLE ASM, REAR 5.9" 4.88 STD 1
2 285035100108 BANJO BEAM ASM 1
3 288035113202 BOLT, M8 X 1.25 8
4 285035118801 STUD, M8 2
5 285035119201 WASHER, FLAT 2
6 285035116501 NUT, M8 4
7 285035100109 CARRIER ASM, CAPS AND 1
8 285035113203 BOLT, M10 X 1.5 4
9 285035113703 CASE, DIFFERENTIAL (MACH) 1
10 GEAR, DIFF PINION (MACH) 2
11 GEAR, DIFF SIDE (MACH) 2
12 285035309204 WASHER, THRUST, PINION 2
13 285035309205 WASHER, THRUST, SIDE GEAR (0.74/0.79) 2 OPTIONAL
13 285035309207 WASHER, THRUST, SIDE GEAR (0.85/0.90) 2 OPTIONAL
13 285035309208 WASHER, THRUST, SIDE GEAR (0.95/1.0) 2 OPTIONAL
14 285035307901 SHAFT, DIFF PINION 1
15 285035306703 RETAINER, DIFF PINION SHAFT 1
16 285035300143 GEAR SET, RING AND PINION, 4.88 1
17 285035303201 "BOLT, M10 X 1.25 (SERRATIONS UNDER 1
HEAD)"
18 285035300148 BEARING ASM, TAPERED, HEAD 1
19 285035118301 SHIM, PINION, HEAD (1.460) 1 OPTIONAL
19 285035118302 SHIM, PINION, HEAD (1.485) 1 OPTIONAL
19 285035118303 SHIM, PINION, HEAD (1.510) 1 OPTIONAL
19 285035118304 SHIM, PINION, HEAD (1.535) 1 OPTIONAL
19 285035118305 SHIM, PINION, HEAD (1.560) 1 OPTIONAL
19 285035118306 SHIM, PINION, HEAD (1.585) 1 OPTIONAL
19 285035118307 SHIM, PINION, HEAD (1.610) 1 OPTIONAL
19 285035118308 SHIM, PINION, HEAD (1.635) 1 OPTIONAL
19 285035118309 SHIM, PINION, HEAD (1.660) 1 OPTIONAL
19 285035118310 SHIM, PINION, HEAD (1.685) 1 OPTIONAL
19 285035118311 SHIM, PINION, HEAD (1.710) 1 OPTIONAL
19 285035118312 SHIM, PINION, HEAD (1.735) 1 OPTIONAL
19 285035118313 SHIM, PINION, HEAD (1.760) 1 OPTIONAL
19 285035118314 SHIM, PINION, HEAD (1.785) 1 OPTIONAL
19 285035118315 SHIM, PINION, HEAD (1.810) 1 OPTIONAL
19 285035118316 SHIM, PINION, HEAD (1.835) 1 OPTIONAL
19 285035118317 SHIM, PINION, HEAD (1.860) 1 OPTIONAL

79
 2850011135R.02 REAR AXLE (BANJO TYPE) 4.88 RATIO (AAM) GROUP 35

CHASSIS TYPE: ALL

80
2850011135R.02 REAR AXLE (BANJO TYPE) 4.88 RATIO (AAM) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
19 285035118318 SHIM, PINION, HEAD (1.885) 1 OPTIONAL
19 285035118319 SHIM, PINION, HEAD (1.910) 1 OPTIONAL
19 285035118320 SHIM, PINION, HEAD (1.935) 1 OPTIONAL
20 285035118601 SPACER, PINION BEARING 1
21 285035300144 BEARING ASM, TAPERED, TAIL 1
22 285035300145 SEAL ASM, PINION 1
23 285035300146 FLANGE ASM, DEFLECTOR AND 1
24 285035306502 NUT, PINION 1
25 285035309206 WASHER, FLAT 1
26 285035300147 BEARING ASM, TAPERED DIFF 2
27 285035308307 SHIM, DIFF BEARING (1.779/1.789) 2 OPTIONAL
27 285035308308 SHIM, DIFF BEARING (1.83/1.84) 2 OPTIONAL
27 285035308309 SHIM, DIFF BEARING (1.881/1.891) 2 OPTIONAL
27 285035308310 SHIM, DIFF BEARING (1.932/1.942) 2 OPTIONAL
27 285035308311 SHIM, DIFF BEARING (1.983/1.993) 2 OPTIONAL
27 285035308312 SHIM, DIFF BEARING (2.034/2.044) 2 OPTIONAL
27 285035308313 SHIM, DIFF BEARING (2.085/2.095) 2 OPTIONAL
27 285035308314 SHIM, DIFF BEARING (2.136/2.146) 2 OPTIONAL
27 285035308315 SHIM, DIFF BEARING (2.187/2.197) 2 OPTIONAL
27 285035308316 SHIM, DIFF BEARING (2.238/2.248) 2 OPTIONAL
27 285035308317 SHIM, DIFF BEARING (2.289/2.299) 2 OPTIONAL
27 285035308318 SHIM, DIFF BEARING (2.34/2.35) 2 OPTIONAL
27 285035308319 SHIM, DIFF BEARING (1.575/1.585) 2 OPTIONAL
27 285035308320 SHIM, DIFF BEARING (1.626/1.636) 2 OPTIONAL
27 285035308321 SHIM, DIFF BEARING (1.677/1.687) 2 OPTIONAL
27 285035308322 SHIM, DIFF BEARING (1.728/1.738) 2 OPTIONAL
28 285035707904 SHAFT, AXLE (MACH) 2
29 285035603202 BOLT, WHEEL M12 X 1.5 8
30 285035607101 PLATE, SIDE 2
31 285035607801 SEAL, OIL 4
32 285035600101 BEARING ASM, BALL 2
33 285035608601 RING, RETAINING 2
34 285035608602 RING, SNAP 2
35 285035603203 BOLT M10 X 1.5 8
36 285035606505 NUT, M10 16
37 285035100110 TUBE ASM, BREATHER 1
38 285035107202 PLUG, DRAIN 1
39 285035107203 PLUG, FILL 1
40 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2
REAR AXLE KITS
285035300149 SERV KIT, SEAL (PINION SEAL) 1

81
 2850011135R.02 REAR AXLE (BANJO TYPE) 4.88 RATIO (AAM) GROUP 35

CHASSIS TYPE: ALL

82
2850011135R.02 REAR AXLE (BANJO TYPE) 4.88 RATIO (AAM) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
22 SEAL ASM, PINION 1
20 SPACER, PINION BEARING 1
24 NUT, PINION 1
285035000150 SERV KIT, RING AND PINION 1
16 GEAR SET, RING AND PINION, 4.88 1
17 "BOLT, M10 X 1.25 (SERRATIONS UNDER 1
HEAD)"
SERV KIT, SEAL (PINION SEAL) 1
285035000151 SERV KIT, THRUST WASHER 1
12 WASHER, THRUST, PINION 2
13 WASHER, THRUST, SIDE GEAR 2
15 RETAINER, DIFF PINION SHAFT 1
285035300152 SERV KIT, DIFF CASE 1
10 GEAR, DIFF PINION (MACH) 2
11 GEAR, DIFF SIDE (MACH) 2
SERV KIT, THRUST WASHER 1
14 SHAFT, DIFF PINION 1
285035300153 SERV KIT, BEARING (DGBB) 1
32 BEARING ASM, BALL 1
33 RING, RETAINING 1
34 RING, SNAP 1
285035300154 SERV KIT, SEAL (OUTBOARD SEAL) 1
30 PLATE, SIDE 1
31 SEAL, OIL 1
35 BOLT M10 X 1.5 4
33 RING, RETAINING 1
34 RING, SNAP 1
285035300155 SERV KIT, AXLE SHAFT 1
28 SHAFT, AXLE (MACH) 1
29 BOLT, WHEEL M12 X 1.5 4
SERV KIT, SEAL (OUTBOARD SEAL) 1
32 BEARING ASM, BALL 1

83
 2850011135R.03 REAR BRAKE ASSEMBLY (BIL) GROUP 35

CHASSIS TYPE: ALL

84
2850011135R.03 REAR BRAKE ASSEMBLY (BIL) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1A 282942300110 REAR BRAKE ASSY. RH NON-ASBESTOS 1
M/S.BIL
1A 282942300111 REAR BRAKE ASSY. LH NON-ASBESTOS 1
M/S.BIL
1 282942300121 BACK PLATE ASSEMBLY LH 1
1 282942300122 BACK PLATE ASSEMBLY RH 1
3 277942300128 STRUT AND QUADRANT 2
4 277942306001 LEVER HAND BRAKE LH 1
4 277942306002 LEVER HAND BRAKE RH 1
9 277942308701 SPRING SHOE RETURN 2
10 277942308702 SPRING SHOE RETURN 2
11 277942308703 SPRING STRUT AND RETURN 2
14 277942307501 GROMMET 4
15 277942308001 SCREW 4
17 282942303403 PLUNGER ASSY 4
19 282942308707 SPRING 2
21 277942308002 BLEED SCREW 2
23 282942300124 ASSY. WHEEL CYLINDER 15.87DIA.-LH 1
23 282942300125 ASSY. WHEEL CYLINDER 15.87DIA.-RH 1
KIT-1 282942300123 KIT LINED SHOE 1
2 - ASSY. LINED SHOE 4
KIT-2 277942300124 KIT-SHOE HOLD DOWN 2
CONSISTS OF:-
12 - PIN 2
13 - CLIP 2
KIT-3 281842300114 KIT MINOR WASHER 1
CONSISTS OF:-
5 - PIN-HANDBRAKE LEVER 2
6 - WAVE WASHER 2
7 - PLAIN WASHER 2
8 - CIRCLIP 2
KIT-4 282942300126 KIT-MINOR ASSY. WHEEL CYL 2
CONSISTS OF:-
18 - GLAND SEAL 2
20 - DUST COVER 2
22 - DUST CAP 1

85
 2850011135R.04 REAR BRAKE ASSEMBLY (KBX) GROUP 35

CHASSIS TYPE: ALL

86
2850011135R.04 REAR BRAKE ASSEMBLY (KBX) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942300108 BRAKE ASSY. REAR RH 1
1 282942300109 BRAKE ASSY. REAR LH 1
2 282943107501 GROMMET 1
3 282942300135 STRUT ASSY. RH 1
3 282942300136 STRUT ASSY. LH 1
4 282942300128 BACK PLATE COMP RH 1
4 282942300129 BACK PLATE COMP LH 1
5 282942308702 RETURN SPRING-D 1
6 BOLT M6X12 2
7 SPRING WASHER B6 2
8 ROCKER 1 SERVICED UNDER
282942700109
10 282942308703 STRUT SPRING LH (RH ASSY) 1
10 282942308704 STRUT SPRING RH (LH ASSY) 1
11 282942308701 SPRING SHOE RETURN (ANCH. PLATE) 1
16 282943104307 SHOE SET SPRING (LEADING) 1
17 282943104308 SHOE SET SPRING RH (TRAILING) 1
17 282943104309 SHOE SET SPRING LH 1
19 282942306701 PIN SHOE SET 2
30 HANDBRAKE LEVER LH 1 SERVICED UNDER
282942700109
30 HANDBRAKE LEVER RH 1 SERVICED UNDER
282942700109
31 PIVOT PIN 1 SERVICED UNDER
282942700109
32 SPLIT PIN 1 SERVICED UNDER
282942700109
33 CUP WASHER 1 SERVICED UNDER
282942700109
34 LEAF SPRING 1 SERVICED UNDER
282942700109
35 282942300131 WHEEL CYLINDER ASSY RH 1 LOOSE SERVICEABLE
35 282942300130 WHEEL CYLINDER ASSY LH 1 LOOSE SERVICEABLE
28 282942300137 WHEEL CYLINDER (MAJOR) KIT 1
CONSISTING OF :-
20 BOOT 2
21 SEAL 2
22 PISTON 2
23 SPRING 1
24 BLEEDER SCREW 1

87
 2850011135R.04 REAR BRAKE ASSEMBLY (KBX) GROUP 35

CHASSIS TYPE: ALL

88
2850011135R.04 REAR BRAKE ASSEMBLY (KBX) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
25 CAP BLEEDER 1
29 282942300132 WHEEL CYLINDER (MINOR) KIT 1
CONSISTING OF :-
23 SPRING 1
21 SEAL 2
20 BOOT 2
12 282942300133 SHOE KIT 1
14 LEADING SHOE 1
15 SHOE TRAILING 1
13 282942300138 AUTO ADJUSTER KIT 1
CONSISTING OF :-
26 ADJUSTER SCREW LH 1
26 ADJUSTER SCREW RH 1
27 ADJUSTER NUT LH 1
27 ADJUSTER NUT RH 1
18 ADJUSTER SPRING BOLT LH 1
18 ADJUSTER SPRING BOLT RH 1
9 PAWL 1
GREASE PACK 1

89
 2829052040R.01 WHEEL RIM AND SPARE WHEEL MOUTING GROUP 40

CHASSIS TYPE: ALL

90
2829052040R.01 WHEEL RIM AND SPARE WHEEL MOUTING GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282940100107 ASSY. WHEEL RIM 4J X 12 1
2 282940300117 ASSY. TUBE (SPARE WHEEL MTG.) 1
3 282940306906 CLAMP (SPARE WHEEL MTG.) 1
4 282940306501 HEX NUT 1
5 282940309905 NYLON SPACER (SPARE WHEEL MTG) 2
6 282940306702 PIN (SPARE WHEEL MTG.) 1
7 270240103201 WHEEL MOUNTING PIN 8
8 282940206501 WHEEL NUT 8
9 282940300113 ASSY. BRACKET (SPARE WHEEL LOCK) 1
11 13150608222 SPLIT PIN 3.2X22 1

91
 2829012041R.01A PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

92
2829012041R.01A PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282941100106 ASSY.PROP SHAFT 1
2 282941100117 SLIP YOKE ASSY. 2
3 282941100118 UJ KIT ASSY. 1
4 282941100119 FLANGE YOKE 1
7 282941108001 FITTING SCREW 4
8 12052396041 HEX NUT M8X1 4
9 - SPRING WASHER B8 4
13 282941108201 GUARD (PROPELLER SHAFT) 1

93
 2829052042R.01 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

94
2829052042R.01 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942700110 ASSY. PARKING BRAKE LEVER 1
- 270242706701 PIN (PULLEY MOUNTING) 1
5 282942700107 PARKING BRAKE CABLE FRONT 1
9 265142709907 SPHERICAL NUT 1
10 282942708204 LINK 1
13 282942700105 PARKING BRAKE CABLE REAR RH 1
15 282942700106 PARKING BRAKE CABLE REAR LH 1

95
 2829052042R.02 TANDEM MASTER CYLINDER (BIL ) GROUP 42

CHASSIS TYPE: ALL

96
2829052042R.02 TANDEM MASTER CYLINDER (BIL ) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 282943100101 TANDEM MASTER CYL. DIA.19.05 (BIL) 1
1 282943100103 M.C. KIT (MAJOR) 1
CONSISTING OF :-
5 - PRIMARY PLUNGER 1
6 - SECONDARY PLUNGER 1
7 - SPRING SECONDARY 1
8 - SEAL GLAND 2
9 - RECUPERATING SEAL 1
10 - CIRCLIP 1
11 - STOP PIN 1
12 - WASHER 1
13 - SEAL SHIM 1
14 - SEAL RETAINER 1
15 - DUST COVER 1
16 - SCREW - INLET ADAPTER MTG. ON TMC 2
(BIL)
2 282943100104 M.C. KIT (MINOR) 1
CONSISTING OF :-
8 - SEAL GLAND 2
9 - RECUPERATING SEAL 2
10 - CIRCLIP 1
15 - DUST COVER 1
17 - PUSHROD ASSY. 1
3 - LOCKING PLATE WITH ADAPTER 1
- - GROMET 2
4 - CAP 2

97
 2829052042R.03 TANDEM MASTER CYLINDER (BOSCH/KBX) GROUP 42

CHASSIS TYPE: ALL

98
2829052042R.03 TANDEM MASTER CYLINDER (BOSCH/KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282943100102 TANDEM MASTER CYL. DIA.19.05 M/S. KBX 1
- 282943100113 TMC MAJOR KIT 1
CONSISTING OF :-
3 - PRIMARY PISTON COMPLETE 1
4 - SECONDARY PISTON COMPLETE 1
5 - SECONDARY PISTON STOPPER 1
6 - GASKET 1
7 - PISTON STOPPER(CIRCLIP) 1
15 - BOOT 1
16 - BOOT RING 1
- 282943100115 TMC MINOR KIT 1
CONSISTING OF :-
6 - GASKET 1
7 - PISTON STOPPER(CIRCLIP) 1
15 - BOOT 1
16 - BOOT RING 1
17 - PRIMARY CUP 1
18 - PRESSURE CUP 1
8 282943100114 PUSH ROD COMPLETE 1
9 282943108302 FILLER UNION 1
10 282943107502 RESERVIOR GROMMET 1
11 282943108004 NIPPLE HOLDER BOLT 1
12 282943100116 NIPPLE HOLDER 1

99
 5523302043R.01 HYDRAULIC LINES - PICK-UP GROUP 43

CHASSIS TYPE: ALL

100
5523302043R.01 HYDRAULIC LINES - PICK-UP GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 265442806801 UNION BOLT 2
2 282942800103 ASSY. FRONT BRAKE HOSE 2
3 282943800109 ASSY. PIPE 1
4 552343805807 HOSE RESERVOIR PRIMARY 1
5 552343805806 HOSE RESERVOIR SECONDRY 1
6 14300512152 SPR. BD CLAMP 15DX12W 4
7 270242806806 ADAPTOR (BRAKE CIRCUIT) 4
8 552343800115 ASSY. PIPE 1
10 282943800183 ASSY. PIPE 1
11 282942800104 ASSY. REAR BRAKE HOSE 2
12 282943810131 ASSY. PIPE 1
13 552343800117 ASSY. PIPE 1
14 282943800182 ASSY. PIPE 1
15 282943810130 ASSY. PIPE 1
16 552343800114 ASSY. PIPE 1
17 282943800107 ASSY. PIPE 1
18 552343800116 ASSY. PIPE 1
20 265442809201 GASKET 4
22 282942100123 ASSY. BRAKE FLUID RESERVOIR 1

101
 5523302046R.01 STEERING COLUMN & ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

102
5523302046R.01 STEERING COLUMN & ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552346400102 ASSY.STEERING WHEEL 2 SPOKE 1
- 282946406301 'T' EMBLEM 1
4 552346100103 ASSY.STEERING COLUMN 1
7 265446206314 BUSH (FOR RUBBER BELLOW). 1
11 552346208201 COVER SHEET 1
12 552346207701 RUBBER BELLOW 1
13 552346206301 FOAM PACKING 1
17 552346200102 ASSY.STEERING GEAR BOX 1
18 282946600108 ASSY. DRAG LINK 1
COMPONENTS OF STEERING COLUMN
21 552346990104 LOWER I SHAFT ASSY 1
22 552346990103 UPPER COLUMN ASSY 1
- 552346993201 BOLT 1
- 281846109202 SPRING WASHER 1

103
 2829782047R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

104
2829782047R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282947100157 ASSY FUEL TANK COMPLETE 1
2 16220710215 SEALING WASHER 14X18 CU 4
3 16531999049 PIPE UNION BOLT 2
7 282947107705 FUEL HOSE (FUEL FILLING) 1
8 14280500608 HOSE CLAMP 60 1
11 270247100125 ASSY SCREW CAP-VENTED 1
12 282947100143 ASSY FILLER NECK 1
15 282947107704 FUEL HOSE 1
19 282947507704 RUBBER PACKING 2
19 282947507710 RUBBER PACKING 2
20 282947100148 FUEL TANK STRAP & RUBBER 2
21 282954200162 ASSY.TANK UNIT FOR PLASTIC TANK (30 1
LTRS)
23 282947507702 RUBBER PACKING 6
24 282947600104 FUEL LINE FUEL TANK TO FILTER 1
25 282947600105 FUEL LINE FIP TO FUEL TANK 1
28 282947600106 FUEL LINE FILTER TO FIP 1
32 282947108266 BRACKET 1
30 282947600108 ASSY NYLON FUEL LINE (SET) 1
CONSISTING OF :-
24 - FUEL LINE FUEL TANK TO FILTER 1
25 - FUEL LINE FIP TO FUEL FILTER 1
26 - CLAMP 1
27 - CLAMP 3
28 - FUEL LINE FILTER TO FIP 1

105
 2829242049R.01 EXHAUST SYSTEM (PICK-UP) GROUP 49

CHASSIS TYPE: ALL

106
2829242049R.01 EXHAUST SYSTEM (PICK-UP) GROUP 49

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282949200103 GASKET 1
- 12301610805 HEX FL NUT BM8 TS17430 10 3
SS8451S2-YH
3 282949100179 ASSY. INLET PIPE WITH FLEXIBLE JOINT 1
7 269949200179 ASSY.GASKET 2
8 278849100110 ASSY. CATALYTIC CONVERTER 1
9 282949100148 ASSLY. SILENCER - BS III 1
10 269849207702 RUBBER HANGER 1
12 282949100150 ASSY. RUBBER HANGER 3

107
 2788311050R.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

108
2788311050R.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278850100110 ASSY RAD. W/H FAN, SHROUD, & MOTOR 1
2 254750109904 DRAIN COCK (TOYO) 1 FOR SELECTION
2 278850100117 DRAIN PLUG ASSY - BEHR 1 FOR SELECTION
3 278850100114 PRESSURE CAP TOYO 1 FOR SELECTION
3 278850100118 FILLER CAP (PRESSURE & VACUUM 1 FOR SELECTION
CAP)-BEHR
5 278850100108 ASSY. FAN, MOTOR, AND SHROUD - 1 FOR SELECTION
TOYO
5 278850100119 ASSY SHROUD WITH FAN & MOTOR-BEHR 1 FOR SELECTION
6 279050107501 RUBBER GROMET (RAD MOUNT) 4
9 254750106307 AUXWATER TANK 1
11 254750106305 CAP (AUX WATER TANK) 1
12 252550106918 PIPE, 400 L 1 FROM NO LOSS TANK
TO RADIATOR CAP
13 252550104201 CLAMP 1
14 254750106935 PIPE (790 mm) 1
15 278850105801 HOSE - LCL (RADIATOR TO WATER INLET 1
ELBOW)
16 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
17 278850104202 CLAMP (LOWER COOLING LINE) 1
19 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
20 278850105805 BRACKET HOLDING SLEEVE 1
22 278850105803 HOSE UCL (THERMOSTAT TO 1
TRANSITION PIECE)
23 14300515496 SPRING BAND CLAMP 49DX15W 2
24 278850100109 ASSY TRANSITION PIECE-UPPER 1
COOLING LINE
25 278850108001 BLEEDING SCREW (UPPER COOLING 1
LINE)
26 278850105804 HOSE UCL (TRANSITION PIECE TO ASSY 1
PIPE)
- 279001159202 SEALING WASHER (FOR CYL.HEAD 1
COVER MTG.)
27 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
28 278850104203 BRACKET FOR UCL MTG. ON FRAME 1
30 278850100102 ASSY PIPE WITH CLAMP (RADIATOR 1
INLET)

109
 2788311050R.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

110
2788311050R.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 278850105802 HOSE - UPPER COOLING LINE 1
32 278850105805 BRACKET HOLDING SLEEVE 1
34 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1

111
 5523302054R.01 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

112
5523302054R.01 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954500107 ASSY. COMBI. SW.WITH WASH FUNCTION 1
2 552354200109 ELECT.INSTR. CLST.(0.65 RATIO) ACE 1
FACELIFT
4 263254504602 FLASHER 12V 1
5 282954209965 HORN 12V DC 1
6 277954200118 KIT SOCKET-W/ILLUMINATING RING 1
6A 277554209922 ILLUMINATING RING-PRIOL 1
6B 277554209924 SOCKET W/O ILLUMINATING RING 1
7 278054209938 SPEED SENSOR 1
8 270254509930 STOP LIGHT SWITCH 1
9 270254509950 REVERSE LIGHT SWITCH 1

113
 5523302054R.02 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

114
5523302054R.02 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954400103 SIDE REPEATER LAMP 2
2 269969106339 NUT PLASTIC. 1
3 552354400114 ACE FACELIFT HEAD LAMP LH 1
3 552354400115 ACE FACELIFT HEAD LAMP RH 1
- 62120400121 LAMP P21 12V 21W 2
- 62120601011 LAMP H4 12V60/55W 2
- 62120601615 LAMP W5W 12V 5W 2
4 270254409943 REGIS.PLATE LAMP 2
- 62120601615 LAMP W5W 12V 5W 2
5 281854400142 ASSY. FOUR CHAMBER TAIL LAMP LH 1
5 281854400143 ASSY. FOUR CHAMBER TAIL LAMP RH 1
6 282954400151 ROOF LAMP BLACK COLOUR MEDIUM 1
LENGTH
7 552354400112 ASSY FRONT FOG LAMP LH ACE FACE 1
LIFT
7 552354400113 ASSY FRONT FOG LAMP RH ACE FACE 1
LIFT
9 270254606358 BATTERY CABLE CLAMP 15
- 289454801601 KIT-ANTENNA 1

115
 5523302054R.03 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

116
5523302054R.03 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552315208202 ENGINE WH MTG BKT ACE FACE LIFT 1
4 282954209921 GLOW PLUG TIMER 1
5 282954209923 RAD. COLLING FAN CONTROLLER 1
7 270254209942 DIGITAL CLOCK 1
9 283454606305 FASTENER FOR EMS WH ON INSULATION 1
PANEL DIA 19
12 551754500102 ASSY IGNITION SWITCH 1
15 282954200162 ASSY.TANK UNIT FOR PLASTIC TANK (30 1
LTRS.)
16 552354608204 INTER CONNECTION CONN MTG BKT ACE 1
FACE LIFT
17 552354608202 WH ENGINE AND BATT CABLE POSITIVE 2
MTG BKT

117
 5523302054R.04 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

118
5523302054R.04 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552354100102 BATTERY CABLE +VE 1
4 282954100119 ASSY.BATT.CLAMPING STUD LOCKSIDE 1
5 12520698025 SPRING WASHER B8 1
6 282954100114 ASSY.BATTERY CABLE -VE 1
7 12301500601 HEX FL NUT 2
11 282954100117 ASSY. BATTERY CLAMP 1
12 282954109916 NEW EARTH STRAP 1

119
 5523302054R.05 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

120
5523302054R.05 ELEC. EQUIP & INSTRUMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552354600105 WH MAIN ACE FACE LIFT 1
2 552354600121 WH ENGINE ACE BS III FACELIFT 1
- 62123224006 FUSE ATO BLADE 5A 2
- 62123224049 FUSE ATO BLADE 25A 1
- 62123224022 FUSE ATO BLADE 15A 3
- 62123224031 FUSE ATO BLADE 20A 3
- 62123224014 FUSE ATO BLADE 10A 3
- 282954209979 RELAY NO TYPE 12V 20 AMP WITH 2
RESISTOR

121
 5523302060R.01 CAB PARTS (PICK-UP) GROUP 60

CHASSIS TYPE: ALL

122
5523302060R.01 CAB PARTS (PICK-UP) GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552360100205BF ASSY BODY SHELL COMPLETE PAINTED- 1
ARTIC WHITE
8 282961600109 ASSY ENGINE COVER 1
9 282963208202 FRONT PANEL MTG BKT BOTTOM LH 1
9 282963208205 FRONT PANEL MTG BKT BOTTOM RH 1
11 552360600102 ASSY DASHBOARD CROSS MEMBER ACE 1
FACE LIFT
12 552360600117 ASSY BRACKET SUPPORT D/B C/M LH 1
FACELIFT
13 552361600181 ASSY BUMPER MTG FRONT CENTER 1
FACELIFT
14 552372000104 ASSY FRONT DOOR SHELL COMP-LH 1
FACELIFT
14 552372000106 ASSY FRONT DOOR SHELL COMPL RH 1
FACELIFT

123
 5523302060R.02 CAB PARTS (WELDED) (ACE PICK-UP) GROUP 60

CHASSIS TYPE: ALL

124
5523302060R.02 CAB PARTS (WELDED) (ACE PICK-UP) GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282965708201 ROOF PANEL 1
2 282965700101 ASSY ROOF HEADER FRONT 1
3 282965708203 PANEL ROOF HEADER REAR 1

125
 5523302067R.01 FRONT WINDSHIELD AND REAR GLASS GROUP 67

CHASSIS TYPE: ALL

126
5523302067R.01 FRONT WINDSHIELD AND REAR GLASS GROUP 67

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282967800102 ASSY REAR SLIDING WINDOW 1
3 282967806301 REAR GLASS MOULD 1
4 277981103801 MIRROR MOUNTING BASE 1
5 552367100101 ASSY.GLASS WINDSHIELD 1
6 552367106302 BOTTOM SUPPORT WINDSHIELD 2
7 552367106303 WINDSCREEN MOULD 1

127
 5523302068R.01 DASH BOARD GROUP 68

CHASSIS TYPE: ALL

128
5523302068R.01 DASH BOARD GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552368900101 ASSY DASHBOARD 1
2 552368906301 DASHBOARD SKIN 1
3 552368906303 GLOVE BOX LID 1
4 552368906326 GLOVE BOX LID REINFORCEMENT 1
5 552368906324 VENT DUCT INNER COVER RH 1
5 552368906325 VENT DUCT INNER COVER LH 1
6 552368906334 BEZEL DIGITAL CLOCK 1
7 552368906336 BUMP STOP 4
8 552368906329 HINGE PIN 2
9 552368906330 GLOVE BOX LID REINFORCEMENT 2
SPRING
10 552368906353 REINF DASHBOARD FRT LH 1
10 552368906354 REINF DASHBOARD FRT RH 1
11 552368906358 SUPPORT DASHBOARD SPRING 2
13 552368906307 NACELLE UPPER 1
14 552368906308 NECELLE LOWER 1
15 552368906323 COVER NO LOSS TANK 1
16 552368906322 COVER BFR RESERVOIR 1
17 552368906328 IP MTG CAP TOP RH 1
17 552368906327 IP MTG CAP TOP LH 1
18 552368906315 GLOVE BOX LOCK 1
19 552368900108 ASSY BEZEL COMPLETE 1
20 552368906311 AIR VENT DUCT LH 1
20 552368906312 AIR VENT DUCT RH 1
21 552368906331 DUCT GASKET LH 1
21 552368906332 DUCT GASKET RH 1
22 552368906313 SPEAKER GRILL LH 1
22 552368906314 SPEAKER GRILL RH 1
23 287169106352 OMEGA CLIP 8
- 287499506301 RIB LOCK CLIP (ITW) 6
24 552368906340 MUSIC SYSTEM COVER 1
25 282972508001 SPECIAL SCREW (M6X12) 4
26 552368906343 DUMMY COVER TWO PACK SWITCH 1
27 269988506702 CR TAPPING SCREW ST4.2X16 4
28 283468900110 ASSY AIR VENT 2
- 282999005601 KNOB M6 4
- 552368906333 PAD AUDIO SUPPORT 5

129
 5523302068R.02 CARPET AND INSULATION GROUP 68

CHASSIS TYPE: ALL

130
5523302068R.02 CARPET AND INSULATION GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 552368706320 FRONT WALL CARPET FACELIFT 1
3 552368706321 PVC MATT WITH KINIFOAM FRONT FLOOR 1
ACE FACELIFT
4 552368706327 VERTICAL WALL CARPET ACE FACELIFT 1
5 282968706305 VERTICAL WALL INSULATION 1
6 282968406302 ENGINE COVER CARPET 1
7 282968406330 OIL FILLING COVER INSULATION ACE 1
DICOR
8 282968406304 ENGINE COVER INSULATION 1
9 552368406312 INSULATION PAD LH FACELIFT 1
9 282968406308 INSULATION PAD RH 1
10 282968406305 WHEEL ARCH INSULATION LH 1
10 282968406306 WHEEL ARCH INSULATION RH 1
11 282968406303 REAR CROSS MEMBER CARPET 1
12 275181108202 RETAINER (FOR INSULATION) 30
13 269988704301 BUTTON CLIP. 18

131
 5523302072R.01 FRONT DOOR FITMENT GROUP 72

CHASSIS TYPE: ALL

132
5523302072R.01 FRONT DOOR FITMENT GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282972306307 FRONT DOOR DUST SEAL MOULD RH 1
3 282972300107 ASSY. DOOR HINGE LH 2
3 282972300108 ASSY. DOOR HINGE RH 2
5 282972300103 ASSY. CHECK STRAP 1
7 282972303301 BRACKET CHECK STRAP MTG. 2
- 282972306702 CHECK STRIP PIN 1
12 552372700101 ASSY COMPLETE DOOR PAD LH 1
12 552372700102 ASSY COMPLETE DOOR PAD RH 1
13 265472700103 DOOR TRIM CLIP 14
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 267872300113 STRIKER 1
16 282972300109 ASSY WAIST SEAL OUTER LH 1
16 282972300110 ASSY WAIST SEAL OUTER RH 1
17 282972300111 ASSY WAIST SEAL INNER LH 1
17 282972300112 ASSY WAIST SEAL INNER RH 1

133
 5523302072R.02 FRONT DOOR GLASS GROUP 72

CHASSIS TYPE: ALL

134
5523302072R.02 FRONT DOOR GLASS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282972200113 ASSY GLASS GUIDE CHANNEL REAR LH 1
1 282972200114 ASSY GLASS GUIDE CHANNEL REAR RH 1
2 282972500101 ASSY GLASS GUIDE CHANNEL FR LH 1
2 282972500104 ASSY GLASS GUIDE CHANNEL FR RH 1
4 282972506301 MOULD GLASS RUN CHANNEL LH 1
4 282972506302 MOULD GLASS RUN CHANNEL RH 1
5 282972502301 REGULATING GLASS FR DOOR LH 1
5 282972502302 REGULATING GLASS FR DOOR RH 1
6 269972306311 GROMMET (GLASS PANE) 2
7 269972500111 ASSY PIN (GLASS PANE) 1
9 282972500105 ASSY WINDOW REGULATOR LH 1
9 282972500106 ASSY WINDOW REGULATOR RH 1
11 282972500110 ASSY HANDLE (WINDOW WINDING) 1

135
 5523302072R.03 DOOR LOCK AND LINKS GROUP 72

CHASSIS TYPE: ALL

136
5523302072R.03 DOOR LOCK AND LINKS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269872300102 ASSY. OUTER HANDLE LH 1
1 269872300103 ASSY. OUTER HANDLE RH 1
5 269872306319 GROMET POP-UP KNOB 1
6 282972300130 ASSY POP-UP KNOB LINK LH 1
6 282972300131 ASSY POP-UP KNOB LINK RH 1
7 282972300119 ASSY DOOR LATCH LH 1
7 282972300120 ASSY DOOR LATCH RH 1
10 282972306008 LINK LOCK BARREL 1
- 552372300117 KIT ASSY LOCK SET WITH FUEL CAP 1
CONSISTING OF :-
11 - LOCK BARREL FRONT DOOR 1
- - ASSY IGNITION SWITCH 1
- - GLOVE BOX LOCK 1
12 282972306001 LINK OUTER HANDLE 1
13 282972306003 LINK INNER HANDLE LH 1
13 282972306004 LINK INNER HANDLE RH 1
14 282972300116 ASSY. INNER HANDLE 1

137
 5523302081R.01 INTERNAL & EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: ALL

138
5523302081R.01 INTERNAL & EXTERNAL FITMENTS GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552369506301 HEAD LINER FRONT 1
2 282981106303 COVER - B PILLAR LH 1
2 282981106304 COVER - B PILLAR RH 1
3 283481100119 ASSY SUNVISOR WITH TWO POINT MTG 1
LH
3 283481100120 ASSY SUNVISOR WITH TWO POINT MTG 1
RH
3A 283481106337 SUNVISOR HINGE CLIP MOUNTING LH 1
3A 283481106338 SUNVISOR HINGE CLIP MOUNTING RH 1
3B 267899706341 SCREW GROMMET M4 2
4 552381100108 ASSY ORVM LH FACELIFT 1
4 552381100109 ASSY ORVM RH FACELIFT 1
5 282969106301 `A' PILLAR TRIM UPPER LH 1
5 282969106302 `A' PILLAR TRIM UPPER RH 1
6 282981400101 ASSY UTILITY POCKET 1
9 282981100108 ASSY DRIVER SEAT TIE 1
11 552381100104 ASSY HEADLAMP COVER RH FACELIFT 1
11 552381100103 ASSY HEADLAMP COVER LH FACELIFT 1
13 282981100106 ASSY INNER REAR VIEW MIRROR 1
14 282981300101 ASSY GEAR SHIFT COVER 1
15 282981100110 ASSY GRAB HANDLE 1
16 552381300103 ASSY GEAR SHILFT LEVER BELLOW 1
WITH HOLDER
17 552399508001 CR FL PAN HEAD SPECIAL SCREW M6X14 4
SS
18 282999506301 TREE CLIP 6
19 269981906302 PLUG BUTTON FOR 16DIA. 23
20 269981906301 PLUG BUTTON FOR 12DIA. 1
21 269981906309 PLUG BUTTON (FOR 10 DIA.) 4
22 269981906312 PLUG BUTTON FOR 20 DIA.HOLE 2
23 269981906309 PLUG BUTTON FOR 10 DIA.HOLE 4
24 269981906311 PLUG BUTTON FOR 16 DIA.HOLE 4
25 269981906315 PLUG BUTTON FOR 12X16 SLOT 9
26 269981906316 PLUG BUTTON FOR 16X20 SLOT 2
- 269981906310 PLUG BUTTON FOR 12 DIA.HOLE 5

139
 5523302082R.01 WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: ALL

140
5523302082R.01 WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552382400111 ASSY WIPER ARM AND BLADE DRIVER 1
2 552382400106 ASSY WIPER BLADE DRIVER 1
3 552382400107 ASSY WIPER ARM DRIVER 1
4 552382400112 ASSY ARM AND BLADE CO DRIVER 1
5 552382400108 ASSY WIPER BLADE CO DRIVER 1
6 552382400109 ASSY WIPER ARM CO DRIVER 1
- 552382406304 WIPER GROMMET ON SUPPORT PANEL 1
- 552382406305 GROMMET DRIVER SIDE 1
- 552382406306 GROMMET CO DRIVER SIDE 1
- 552382400113 KIT OF WIPER MOTOR & LINKAGES 1
CONSISTING OF :-
7 552382400121 ASSY WIPER MOTOR WITH BRACKET 1
8 552382400122 ASSY WIPER LINKAGE SYSTEM 1
9 282982400125 KIT WASHER SYSTEM 1
CONSISTING OF :-
- - ASSY. PUMP 1
- - TANK UNIT 1
- - TEE JOINT 1
- - FEXIBLE PIPE 1
- - FLEXIBLE PIPE CO-DRIVER SIDE 1
- - EXTENSION PIECE 1
- - FLEXIBLE PIPE DRIVER SIDE 1
SERVICEABLE CHILD PARTS OF WIPER
MOTOR ASSY
10 552382409902 GEARBOX BRUSHPLATE AND ASSY 1
11 552382409903 ARMATURE ASSY 1
12 552382409906 ROTARY LINK ASSY 1
13 552382409907 COVER PLATE AND BRUSH PLATE ASSY 1
14 552382409905 GEAR AND SLIP RING ASSY 1
15 552382409904 YOKE AND BEARING ASSY 1
- 552382409908 FASTNERS AND SEALING KIT

141
 5523302088R.01 FRONT PANEL & BUMPER GROUP 88

CHASSIS TYPE: ALL

142
5523302088R.01 FRONT PANEL & BUMPER GROUP 88

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552388500101 ASSY FRONT BUMPER 1
2 282961607705 SEAL - OIL FILLING CUTOUT 1
- 282961600134 ASSY COVER - OIL FILLING CUTOUT 1
3 552388800101 ASSY LEAF SCREEN TRIM 1
4 282988506701 FRT BUMPER SIDE ADJUSTABLE SCREW 2
5 282981207701 SEAL - ENGINE COVER FRONT 1
6 282981207702 SEAL - ENGINE COVER REAR 1
7 552388800104 ASSY GRILL 1
8 552354409904 REFLEX REFLECTOR RH 1
9 552354409903 RELFEX REFLECTOR LH 1
10 552388806303 PANEL FRONT OUTER 1
- 282981806301 ACE MASCOT 1
- 282981806305 MASCOT HT 1
11 552388506311 REFLECTIVE TAPE FOR ACE FACELIFT 1
12 552388806307 PLENUM SEAL 1

143
 5523302091R.01 SEATS (PICK-UP) GROUP 91

CHASSIS TYPE: ALL

144
5523302091R.01 SEATS (PICK-UP) GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 552391000111 ASSY DRIVER SEAT W/O HEAD REST 1
ACE FACE LIFT
2 552394000109 ASSY CO-DRIVER SEAT W/O HEAD REST 1
ACE FACE LIFT
3 282981100108 ASSY DRIVER SEAT TIE 1
4 282988700101 TOGGLE CLAMP 1

145
 5523302091R.02 SEAT BELT KIT GROUP 91

CHASSIS TYPE: ALL

146
5523302091R.02 SEAT BELT KIT GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 282991500107 FRONT SEAT BELT KIT COMPLETE- ELR 1
1 - SEAT BELT KIT LH - ELR 1
2 - SEAT BELT KIT RH - ELR 1
3 - ASSY STEM BUCKLE LH 1
4 - ASSY STEM BUCKLE RH 1

147
 5523302070R.01 LOAD BODY GROUP 70

CHASSIS TYPE: ALL

148
5523302070R.01 LOAD BODY GROUP 70

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
10 552370000114 ASSY LOADBODY COMPLETE SIDE FIX 1
FACELIFT
1 282970906311 SEAL LOADBODY FRONT COVER 1
2 282970128012 FRONT COVER 1
3 282970906312 DAMPER SIDE POST REAR RH 1
3 282970906301 DAMPER - SIDE POST REAR LH 1
4 282970904201 ASSY TOGGLE CLAMP 2
5 282970906303 PANEL END CAP LH 6
6 282970906304 RUBBER STOPPER 2
7 282970100178 ASSY TAILGATE LOAD BODY 1
9 282970903301 BKT CHAIN HOOK 2
- 282970106301 REFLECTIVE TAPE RED 1
- 282970106302 REFLECTIVE TAPE RED 1
- 282970906308 RUBBER PAD CUB LOAD BODY 10
- 265481107501 RUBBER GROMMET 12
11 552370100107 ASSY TAILGATE SKIRT (0.75T)-LOAD 1
BODY FACELIFT

149