You are on page 1of 218

MAGIC IRIS CNG BS IV – 3 DOOR

(PARTS LIST)

APRIL-2013

Tata Motors Limited


Mumbai Jamshedpur Pune Lucknow Thane
PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, etc. of the under mentioned vehicle

CHASSIS
VC NO VARIANT DESCRIPTION ENGINE TYPE
TYPE

TATA MAGIC IRIS, PASSENGER VERSION, WITH FRONT DOORS, HALF SIDE
491452 55172716000R DOOR ON LH SIDE IN PASSENGER AREA, REAR BOLTABLE TAILGATE, 160 1 CYLINDER CNG BS IV
DIA CLUTCH, TA 59 TRANSAXLE, 1 CYLINDER CNG BS IV GREAVES ENGINE
INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -


5721410200R.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

2
5721410200R.01 ENGINE GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572100000102 ASSY.ENGINE COMPLETE(BS-IV)CNG 1
2 572101010101 BARE ENGINE 1

3
5721410200R.02 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: ALL

4
5721410200R.02 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
TOTAL OVERHAUL KIT
- 572101019903 TOTAL OVERHAUL KIT 1
CONSISTS OF:-
- - SET OF SEALS (STD) 1
- - SET OF JOINTS 1
- - SET OF MAIN BEARING BUSH (STD) 1
- - BOLTS CONNECTING RODS 2
- - NUT (M8X1) FOR CONNECTING ROD 2
BOLTS
- - LOCK PLATE CON ROD 1
- - PISTON ASSEMBLY AND CYLINDER 1
BARREL KIT
- - NUT -CYLINDER HEAD M12 4
- - WASHER -CYLINDER HEAD 4
- - BOLT -FWE SIDE 1
- - STEM SEAL 2
- - SPIN ON LUB OIL FILTER 1
- - BEARING LARGE END -STD 2
- - BUSH SMALL END 1
- - KEY -FWE SIDE 1
- - KEY -PTO SIDE 1
- - VALVE SPRING 2
- - JOINT -DRAIN PLUG 1
- - JOINT (WASHER 16X10.1X1MMTHK.- 3
PHOS.BRONZE)
- - JOINT (WASHER 12X8.1X1MMTHK. - 7
PHOS.BRONZE)
- - JOINT (WASHER 10X6.1X1MMTHK. - 3
PHOS.BRONZE)
- - JOINT BANJO BOLT M12 4
- - SPRING WASHER M6 8
- - SPRING WASHER M8 14
- - SPRING WASHER M6 (DISC TYPE) 12
- - SPRING WASHER M8 (DISC TYPE) 7
- - CLAMP- INJECTOR HOLDER, CYLINDER 6
HEAD, PTO COVER & ALTERNATOR MTG.
BRACKET
- - CLAMP -A 1
- - CLAMP-(PTO TOP & WATER PUMP) 2
- - CLAMP - PTO BOTTOM 1
- - CLAMP - ROCKER COVER 1
- - CLAMP-D 1

5
5721410200R.02 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: ALL

6
5721410200R.02 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- - CLAMP - HOSE PIPE 4
- - RETAINER PLATE 1
- - RETAINER PLATE 3
- - HOSE-PCV OIL RETURN 1
- - HOSE-PCV IN 1
- - VALVE SET WITH STEM SEAL 1
- - O-RING FOR INJECTOR-MANIFOLD SIDE 1
- - O-RING FOR INJECTOR-FUEL RAIL SIDE 1
- - O- RING FOR OIL FILLING CAP 1
- - O-RING FOR CRANKSENSOR 1
PARTIAL OVERHAUL KIT
- 572101019902 PARTIAL OVERHAUL KIT 1
CONSISTS OF:-
- - SET OF OIL SEALS (STD) 1
- - SET OF JOINTS 1 SET
- - BOLTS CONNECTING ROD 2
- - NUT (M8X1) FOR CONNECTING ROD 2
BOLTS
- - LOCK PLATE CON ROD 1
- - PISTON RING SET (STD) 1
- - NUT- CYLINDER HEAD 4
- - WASHER- CYLINDER HEAD 4
- - BOLT- FWE SIDE 1
- - STEM SEAL 2
- - SPIN ON LUB OIL FILTER 1
- - BEARING LARGE END (STD) 2
- - KEY- FWE SIDE 1
- - KEY- PTO SIDE 1
- - JOINT DRAIN PLUG 1
- - JOINT (WASHER 3
16X10X1MMTHK.-PHOS.BRONZE)
- - JOINT (WASHER 7
12X8.1X1MMTHK.-PHOS.BRONZE)
- - JOINT (WASHER 3
10X6.1X1MMTHK.-PHOS.BRONZE)
- - JOINT BANJO BOLT -M12 4
- - SPRING WASHER -M6 8
- - SPRING WASHER -M8 14
- - SPRING WASHER -M6 (DISC TYPE) 12
- - SPRING WASHER -M8 (DISC TYPE) 7

7
5721410200R.03 ENGINE REPAIR - SET PARTS GROUP 00

CHASSIS TYPE: ALL

8
5721410200R.03 ENGINE REPAIR - SET PARTS GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 572101159905 SET OF VALVE SEAT (STD) 1
CONSISTS OF:-
- - VALVE SEAT INLET-STD 1
- - VALVE SEAT EXHAUST-STD 1
- 572105159901 VALVE GUIDE SET (STD) 1
CONSISTS OF:-
- - VALVE GUIDE INLET (STD) 1
- - VALVE GUIDE EXHAUST (STD) 1
- 571705139901 TAPPET ASSY. SET 1
CONSISTS OF:-
- - TAPPET ASSY. 2
- 572105149901 ROCKER LEVER SET 1
CONSISTS OF:-
- - ROCKER LEVER ASSEMBLY INLET 1
- - ROCKER LEVER ASSEMBLY EXHAUST 1
- 572105129903 VALVE SET WITH STEM SEAL 1
CONSISTS OF:-
- - VALVE INTAKE 1
- - VALVE EXHAUST 1
- - STEM SEAL 2
- 571703129923 SET OF MAIN BEARING BUSH (STD.) 1
- - BUSH CRANKCASE 1
- - BUSH FLY WHEEL END SIDE 1
- 571703129924 SET OF MAIN BEARING BUSH (0.5 U/S) 1
CONSISTS OF:-
- - BUSH CRANKCASE 1
- - BUSH FLY WHEEL END SIDE 1
- 571703129925 SET OF MAIN BEARING BUSH (1.0 U/S) 1
CONSISTS OF:-
- - BUSH CRANKCASE 1
- - BUSH FLY WHEEL END SIDE 1
- 571705169902 PUSH ROD SET 1
CONSISTS OF:-
- - PUSH ROD INLET & EXHAUST 2
- 571701109929 SET OF OIL SEALS (STD) 1
- - OIL SEAL STD FOR CRANKSHAFT 1
SUPPORT FWE SIDE
CONSISTS OF:-

9
5721410200R.03 ENGINE REPAIR - SET PARTS GROUP 00

CHASSIS TYPE: ALL

10
5721410200R.03 ENGINE REPAIR - SET PARTS GROUP 00

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- - OIL SEAL STD FOR PTO COVER 1
- 572101109908 SET OF OIL SEALS (0.5U/S) 1
CONSISTS OF:-
- - OIL SEAL 0.5 U/S FOR CRANKSHAFT 1
SUPPORT FWE SIDE
- - OIL SEAL 0.5 U/S FOR PTO COVER 1
- 572101109909 SET OF OIL SEALS (1.0U/S) 1
CONSISTS OF:-
- - OIL SEAL 1.0 U/S FOR CRANKSHAFT 1
SUPPORT FWE SIDE
- - OIL SEAL 1.0 U/S FOR PTO COVER 1
- 572101019901 SET OF JOINTS ( IT INCLUDES 1
FOLLOWING )
CONSISTS OF:-
- - GASKET FOR CASING WATER PUMP 1
- - GASKET- ROCKER COVER 1
- - GASKET- INTAKE MANIFOLD 1
- - GASKET- EXHAUST MANIFOLD 1
- - GASKET- ELECTRONIC THROTTLE BODY 1
- - GASKET- GUIDE PUSH ROD 1
- - JOINT- LUB. OIL FILTER ADAPTOR 1
- - JOINT- PUSH ROD TUBE 2
- - JOINT CYLINDER 0.5MM THK. 1

11
5721410201R.01 CRANKCASE GROUP 01

CHASSIS TYPE: ALL

12
5721410201R.01 CRANKCASE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572101109902 CRANKCASE ASSY. WITH STANDARD 1
BUSH & DOWEL PIN
2 571703129901 M B BUSH (MAIN BEARING BUSH - STD) 1 REQUIRED AS PER
MAIN JOURNAL SIZE.
3 571703129902 BEARING U/S 0.5 MM (MAIN BEARING 1 REQUIRED AS PER
BUSH U/S 0.5MM) MAIN JOURNAL SIZE.
4 571703129903 BEARING U/S 1.0 MM (MAIN BEARING 1 REQUIRED AS PER
BUSH U/S 1.0MM) MAIN JOURNAL SIZE.
5 571703129904 THRUST WASHER (AT CRANKCASE 2.5 1
THK.)
6 571701109904 STUD-FWE (M8X1.25X37TL FLYWHEEL 7
END SIDE)
7 571701109905 STUD- CYLINDER HEAD MTG. 4
(M12X1.5X246TL)
8 571701109906 STUD ENGINE FEET (M10X1.5X60TL) 4
9 571701109903 STUD PTO SIDE (M8X1.25X62TL) 9
10 572101179903 PLATE ASSEMBLY-OMS 1
11 571701139904 HEX. FLANGE SCREW M8X1.25X20 3
12 571707109907 HEX. FLANGE SCREW M6X1X16 1
13 571701109931 HOLLOW DOWEL - PTO COVER 1
14 571701109908 DOWEL PIN (DIA. 6X18 FOR LUB OIL 1
PUMP)
15 571701109902 DOWEL PIN (DIA 4 X 8 FOR THRUST 1
WASHER)

13
5721410201R.02 OIL PAN & SUCTION TUBE GROUP 01

CHASSIS TYPE: ALL

14
5721410201R.02 OIL PAN & SUCTION TUBE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701139906 OIL PAN ASSEMBLY 1
2 571701179901 DIPSTICK WITH O-RING 1
3 571701139904 HEX.FLANGE SCREW M8X1.25X20 FOR 12
OIL PAN
4 571701139905 MAGNETIC DRAIN PLUG 1
5 571701139903 JOINT DRAIN PLUG (WASHER- 1
19X12.1X1MM THK.)
6 571718159905 OIL STRAINER WITH INTAKE TUBE ASSY 1
7 571718159902 BANJO BOLT (M10X1.5 FOR OIL INTAKE) 1
8 571718159903 JOINT (WASHER- 16X10.1X1MM THK. FOR 3
OIL SUCTION TUBE)
9 571718159904 LOCK PLATE FOR OIL SUCTION TUBE 1

15
5721410201R.03 CYLINDER HEAD, EXHAUST MANIFOLD, THERMOSTAT COVER GROUP 01

CHASSIS TYPE: ALL

16
5721410201R.03 CYLINDER HEAD, EXHAUST MANIFOLD, THERMOSTAT COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572101159901 CYLINDER HEAD ASSLY. 1
2 572101159905 SET OF SEAT INSERTS STD. (INLET & 1
EXHAUST)
3 572105159901 VALVE GUIDE SET. (INLET & EXHAUST) 1
4 571701159906 CORE PLUG (25 DIA.) 2
5 572101159906 CORE PLUG (18 DIA.) 1
6 571701109904 STUD (M8X1.25X37TL) 5
7 572114119902 GASKET EXHAUST 1
8 572114119901 MANIFOLD-EXHAUST 1
9 571701109917 SPRING WASHER 5
10 571714119903 NUT M8X1.25 5
11 571701159911 NUT CYLINDER HEAD M12 4
12 571701159912 WASHER (24X13X3MM THK. FOR CYL. 4
HEAD NUT)
13 572114109903 STUD M10X1.5X23 2
14 572115209906 COLLAR BOLT M6X1X12 FOR CLAMPS 3
15 571705149907 NUT M6X1 3
16 572115219904 CLAMP 3
17 571701159910 STUD (M6X1X26TL) FOR THERMOSTAT 3
18 571720129903 THERMOSTAT 1
19 571720129904 THERMOSTAT COVER 1
20 571718109906 SPRING WASHER 3
21 570515209906 COOLENT TEMP. SENSOR 1
22 570515209909 LAMBDA SENSOR 1
23 571705159907 GASKET CYL. HEAD -1.2MM 1 SELECTION TO GET
REQUIRED BUMPING
CLEARANCE
24 571701159908 GASKET CYL. HEAD -1.4MM 1 SELECTION TO GET
REQUIRED BUMPING
CLEARANCE
25 571701159929 GASKET CYL. HEAD- 1.0MM 1 SELECTION TO GET
REQUIRED BUMPING
CLEARANCE
27 572114119903 HEAT SHIELD 1
28 572114119904 SPRING-HEAT SHIELD 1
29 279915189901 SPARK PLUG (FR5DDE) 1

17
5721410201R.04 PTO COVER GROUP 01

CHASSIS TYPE: ALL

18
5721410201R.04 PTO COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572101109901 PTO COVER ASSEMBLY 1
2 572101109910 PTO COVER WITH GRUB SCREW 1
3 571703129920 BEARING STD 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
4 571703129921 BEARING U/S 0.5 MM 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
5 571703129922 BEARING U/S 1.0 MM 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
6 571701109915 GRUB SCREW (1/8"BSPT X 5/16"L FOR 3
PTO COVER)
7 571701109916 OIL SEAL STD FOR PTO COVER 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
8 571701109926 OIL SEAL U/S 0.5 MM FOR PTO COVER 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
9 571701109927 OIL SEAL U/S 1.0 MM 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
10 572101109903 CLAMP-PTO TOP 1
11 572101109904 CLAMP-PTO BOTTOM 1
12 572101109907 HEX HEAD FLANGE BOLT M8X1.25X12 1
13 571701109930 COLLAR NUT FOR PTO COVER- M8X1.25 9
14 572115219904 CLAMP 1
15 572115209906 COLLAR BOLT M6X1X12 1

19
5717310103R.01 CYLINDER BARREL & PISTON ASSEMBLY GROUP 03

CHASSIS TYPE: ALL

20
5717310103R.01 CYLINDER BARREL & PISTON ASSEMBLY GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572101109906 PISTON ASSEMBLY & BARREL KIT 1
2 571701109909 CYLINDER BARREL ASSEMBLY 1
3 571701109910 HOLLOW DOWEL (15DIA. ODX12.6 2
DIA.IDX12L)
4 571701109911 JOINT FOR CYLINDER (AL-GASKET 0.5MM 1
THK)
5 572103149902 PISTON ASSEMBLY WITH RING SET, 1
PISTON PIN & CIRCLIPS
6 571703149902 PISTON RING SET 1
7 571703149903 PISTON PIN 1
8 571703149904 CIRCLIP-PISTON 2

21
5717310103R.02
CRANKSHAFT SUPPORT,STARTER MOUNTG PLATE&FLYWHEEL ASSY GROUP 03

CHASSIS TYPE: ALL

22
5717310103R.02
CRANKSHAFT SUPPORT,STARTER MOUNTG PLATE&FLYWHEEL ASSY GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571703129905 CRANKSHAFT SUPPORT ASSY. WITH 1
STD. BUSH, PIN & RELIEF VALVE ASSY.
2 571703129906 BUSH (MAIN BEARING BUSH-STD) 1 REQUIRED AS PER
CRANKSHAFT MAIN
JOURNALS SIZE.
3 571703129926 BEARING U/S 0.5 MM (MAIN BEARING 1 REQUIRED AS PER
BUSH U/S 0.5MM) CRANKSHAFT MAIN
JOURNALS SIZE.
4 571703129927 BEARING U/S 1.0 MM (MAIN BEARING 1 REQUIRED AS PER
BUSH U/S 1.0MM) CRANKSHAFT MAIN
JOURNALS SIZE.
5 571701109902 DOWEL PIN (DIA. 4X8 FOR THRUST 1
WASHER)
7 571703129913 RELIEF VALVE ASSEMBLY INCLUDES 1
8,9,10 & 11
8 571703129917 BOLT M6X1X12 FOR PRESSURE RELIEF 2
VALVE
9 571703129916 FLANGE 1
10 571703129915 SPRING 1
11 571703129914 PRESSURE RELIEF VALVE 1
12 571703129904 THRUST WASHER (74X53.5X2.5 THK.- 1
FWE SIDE)
13 571701109912 OIL SEAL STD (CRANKSHAFT SUPPORT 1 REQUIRED AS PER
FWE SIDE) CRANKSHAFT MAIN
JOURNALS SIZE.
14 571701109924 OIL SEAL U/S 0.5MM (CRANKSHAFT 1 REQUIRED AS PER
SUPPORT) CRANKSHAFT MAIN
JOURNALS SIZE.
15 571701109925 OIL SEAL U/S 1.0MM (CRANKSHAFT 1 REQUIRED AS PER
SUPPORT) CRANKSHAFT MAIN
JOURNALS SIZE.
16 571709109904 NUT (M8X1.25 FOR CRANKSHAFT 10
SUPPORT)
17 571701109917 SPRING WASHER (14.2X8.2X1.6MM THK.) 3
18 571703129912 MACHINED WASHER (16X8.1X2 FOR 9
CRANKSHAFT SUPPORT)
19 571701109920 STUD M8X1.25X44TL 2
20 572101109905 STARTER MOUNTING PLATE 1
21 571015209902 CRANK SENSOR INCLUDES SR. NO. 22 1
22 572115209905 O-RING-CRANK SENSOR 1
23 571707109907 COLLAR BOLT (M6X1X16TL) FOR CRANK 1
SENSOR
24 571715149901 TENSIONER LEVER 1
25 571701109921 STUD TENSIONER LEVER (M8X1.25X28TL) 1
23
5717310103R.02
CRANKSHAFT SUPPORT,STARTER MOUNTG PLATE&FLYWHEEL ASSY GROUP 03

CHASSIS TYPE: ALL

24
5717310103R.02
CRANKSHAFT SUPPORT,STARTER MOUNTG PLATE&FLYWHEEL ASSY GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
26 571703129909 RETAINER PLATE-1 1
27 571703129910 RETAINER PLATE-2 3
28 572103119901 FLYWHEEL ASSY.WITH RING GEAR AND 1
TONE WHEEL
29 572103119902 FLYWHEEL ASSY.WITH RING GEAR 1
30 572103119903 TONE WHEEL 1
31 572103119904 HEX HEAD FLANGE BOLT (M6X1X30TL) 6
FOR TONE WHEEL
32 571701109908 DOWEL PIN 2
33 571703119902 RING GEAR 1
34 571703139901 PULLEY-CRANKSHAFT 1
35 571701159915 SPRING WASHER M6 (11.1X6.1X1.3MM 3
THK.)
36 571703139902 CAP SCREW M6X1X20 3

25
5717310103R.03 CRANKSHAFT & CONROD ASSEMBLY GROUP 03

CHASSIS TYPE: ALL

26
5717310103R.03 CRANKSHAFT & CONROD ASSEMBLY GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571703109901 CRANK SHAFT ASSY. WITH PLUG AND 1
KEYS
2 571703109902 KEY FWE SIDE (FLYWHEEL END SIDE) 1
3 571703109903 KEY PTO SIDE 1
4 571703109904 PLUG DIA 5 1 (TO SUIT CRANKSHAFT
HOLE SIZE).
5 571703109905 PLUG DIA 5.5 1 (TO SUIT CRANKSHAFT
HOLE SIZE).
6 571703109906 PLUG DIA 6 1 (TO SUIT CRANKSHAFT
HOLE SIZE).
7 571703159901 CONNECTING ROD ASSLY. 1
8 571703159902 BUSH SMALL END 1
9 571703159904 CONNECTING ROD BOLT M8X1 2
10 572103129901 BEARING LARGE END- STD 2 AS REQUIRED
11 572103129902 BEARING LARGE END U/S 0.25 MM 2 AS REQUIRED
12 572103129903 BEARING LARGE END U/S 0.5 MM 2 AS REQUIRED
13 571703159905 LOCK PLATE CON ROD 1
14 571703159903 HEX NUT M8X1 2
15 571703149903 PISTON PIN 1
16 571703149904 CIRCLIP-PISTON 2
17 571703109908 PLAIN WASHER 1
18 571703109907 HEX HEAD SCREW M14X1.5 1
19 571703109909 PTO BOLT 1

27
5721410205R.01 ROCKER COVER ASSEMBLY GROUP 05

CHASSIS TYPE: ALL

28
5721410205R.01 ROCKER COVER ASSEMBLY GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572101159904 ROCKER COVER ASSEMBLY 1
2 572101159907 O RING' FOR OIL FILLING CAP 1
3 572101159908 OIL FILLING CAP 1
4 571701159927 CLAMP-A 1
5 571722109901 ENGINE LIFTING HOOK 1
6 571701109917 SPRING WASHER (15X8.4X0.5MM THK.) 1
7 571701159924 BOLT (FOR ROCKER COVER 1
(M8X1.25X45L)
8 571701159926 BOLT (M8 FOR ROCKER COVER 1
(M8X1.25X40L)
9 571701159925 SPRING WASHER (15X8.4X0.5MM THK.) 1
10 572115209904 CLAMP-ROCKER COVER 1
11 571701159920 GASKET (ROCKER COVER) 1

29
5721410205R.02 ALTERNATOR MOUNTING PROVISION & CAMSHAFT GROUP 05

CHASSIS TYPE: ALL

30
5721410205R.02 ALTERNATOR MOUNTING PROVISION & CAMSHAFT GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572115149901 ALTERNATOR MOUNTING BRACKET 1
2 572115149902 SPRING WASHER 4
3 571707109911 NUT M10X1.5 4
4 571703129912 MACHINED WASHER (16X8.1X2MM THK.) 2
5 571701109917 SPRING WASHER (14.2X8.2X1.6MM THK.) 2
6 571715149902 BOLT M8X1.25X35 2
7 572115219904 CLAMP 1
8 572115209906 COLLAR BOLT M6X1X12 1
9 571705109901 CAM SHAFT (INLET & EXH) 1

31
5721410205R.03 PUSH ROD, ROCKER LEVER, VALVES GROUP 05

CHASSIS TYPE: ALL

32
5721410205R.03 PUSH ROD, ROCKER LEVER, VALVES GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571705139901 TAPPET ASSEMBLY SET 1
2 571705169902 PUSH ROD SET 1
3 571705169903 GASKET- GUIDE 1
4 571705169904 GUIDE- PUSH ROD TUBE 1
5 571718109906 SPRING WASHER (11X6.4X0.5MM THK) 2
6 571718109904 CAP SCREW (M6X1X30L ALLEN SCREW) 2
7 572105169901 JOINT- PUSH ROD SLEEVE (BLACK 2
COLOUR)
8 571705169906 TUBE PUSH ROD PROTECTION 1
9 572105129903 VALVE SET WITH STEM SEAL 1
10 571705129904 BOTTOM SHEET FOR VALVE SPRING 2
11 571705159904 STEM SEAL 2
12 571705129905 VALVE SPRING 2
13 571705129906 RETAINER ( VALVE SPRING) TOP 2
14 572105129904 COLLETS HALF FOR VALVE 4
(MULTI-GROOVE)
15 571705149901 ‘O’ RING FOR ROCKER FULCRUM 1
16 571705149902 ROCKER FULCRUM 1
17 572105149901 ROCKER LEVER SET 1
18 572105129905 SCREW VALVE ADJUSTING M7X0.75 2
19 572105149902 NUT M7X0.75 2
20 571705149906 LOCK SCREW FOR FULCRUM ADJUSTING 1
21 571701159915 SPRING WASHER (11.1X6.1X1.3MM THK.) 1
22 571705149907 NUT (M6X1 FOR FULCRUM ADJUSTING 1
SCREW)

33
5721410114R.01 INTAKE MANIFOLD GROUP 14

CHASSIS TYPE: ALL

34
5721410114R.01 INTAKE MANIFOLD GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572114109902 GASKET INTAKE 1
2 572114109901 INTAKE MANIFOLD 1
3 572114109904 COLLAR NUT M10X1.5 2
4 572115219904 CLAMP-INJECTOR HOLDER 1
5 570815219911 INJECTOR-CNG 1
6 572115219901 INJECTOR HOLDER 1
7 572115219903 CONNECTOR-CNG 1
8 572115219907 HEX HEAD FLANGE BOLT M6X20 2
9 572115219902 INJECTOR CLAMP 1
10 572115219908 HEX. HEAD SCREAW M5X0.8 2
11 572115209903 STUD M6X1X46 4
12 572115209902 GASKET- ELECTRONIC THROTTLE BODY 1
(ETB)
13 570515200125 ELECTRONIC THROTTLE BODY (ETB) 1
14 572101159909 COLLAR NUTM6X1 4
15 570515209908 TMAP SENSOR 1
16 572115209906 COLLAR BOLT M6X1X12 1
17 572115219905 O-RING (INJECTOR-MANIFOLD SIDE) 1
18 572115219906 O-RING (INJECTOR-FUEL RAIL SIDE) 1

35
5517131615R.01 ENGINE ELECTRICAL GROUP 15

CHASSIS TYPE: ALL

36
5517131615R.01 ENGINE ELECTRICAL GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571715146302 COGGED BELT 1
2 282954209937 IGNITION COIL 1
3 551754600152 WH EMS IRIS MAGIC CNG BSIV 1
4 551754200115 HT CABLE MAGIC IRIS CNG 1
5 551754608230 BRACKET NEAR CRANK SENSOR 1
6 551754208205 LAMBDA SENSOR CONN PARKING BKT 1
7 551754200107 ASSY IGN COIL MTG BKT IRIS CNG BS IV 1
8 572115200101 ECU 1
9 551715206301 ECU COVER 1

37
5517131615R.02 STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

38
5517131615R.02 STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 551715100101 1.4 KW STARTER MOTOR 1
2 551715109919 PLUNGER ASSY 1
3 551715109904 PLUNGER RETURN SPRING 1
4 551715109905 SOLENOID ASSY 1
5 551715109906 FIXING BRACKET ASSY 1
6 551715109907 DRIVE ASSY 1
7 282615106001 LEVER 1
8 282615100112 INTERNAL GEAR ASSY 1
9 551715109909 PLANETARY GEAR ASSY 3
10 551715109910 OUTPUT SHAFT ASSY 1
11 282615100110 ARMATURE ASSY 1
12 551715109911 BRUSH GEAR ASSY 1
13 551715109912 C.E. BRACKET ASSY 1
KIT-1 551715109913 FASTENERS ASSY KIT 1
14 - STARTER TERMINAL NUT 1
15 - FLANGE ASSEMBLY (SOL. FIX.) 1
16 - FLANGE SCREW (SOL. FIX.) 2
17 - PIVOT PLATE 1
18 - FLANGE SCREW (BG. FIX.) 2
19 - THROUGH BOLT 2
20 - BALL 1
21 - JUMP RING 1
22 - STOPPER 1
KIT-2 551715109914 SEALING KIT 1
23 - GROMMET (FIX. BRKT.) 1
24 - PACKING (INTERNAL GEAR) 1
25 - SHROUD 1
KIT-3 551715109918 BEARING KIT 1
26 - DUST SEAL 1
27 - BALL BEARING 1
28 - CORRUGATED WASHER 1
29 - SNAP RING 1
30 - D.E. DUST CAP 1
31 - SEAL 1
KIT-4 551715109915 BEARING BUSH KIT 1
32 - BEARING BUSH (OUTPUT SHAFT) 1
33 - BEARING BUSH (C.E. BRKT.) 1
34 - BREARING BUSH (INTERNAL GEAR) 1
KIT-5 551715109916 PINION KIT 1
28 - CORRUGATED WASHER 1
29 - SNAP RING 1

39
5517131615R.02 STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

40
5517131615R.02 STARTER MOTOR GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
30 - D.E. DUST CAP 1
31 - SEAL 1
35 - PINION 1
36 - YOKE ASSY. 1

41
5517131615R.03 ALTERNATOR GROUP 15

CHASSIS TYPE: ALL

42
5517131615R.03 ALTERNATOR GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 551715400102 ALTERNATOR 50A INTERNAL FAN 1
WITHOUT LRS
2 551715409903 MACHINED PULLEY 2
3 551715409904 DE BRACKET ASSY 1
5 283415999929 D.E. FAN 1
6 283415990113 ROTOR ASSY. 1
6E 283415999930 S.R.E.BEARING 1
7 551715409905 STATOR WINDING ASSY 1
8 551715409906 SRE BRACKET ASSY 1
10 551715409907 RECTIFIER ASSY 1
13 551715409910 CAPACITOR ASSY 1
15 551715409908 REGULATOR CUM BRUSH BOX ASSY 1
16 283415990118 BRUSH ASSY. 2
19 551715409909 REAR COVER MOULDING 1
24 551715409911 BEARING ASSY KIT 1
25 551715409912 FASTENER ASSY KIT 1

43
5721410218R.01 LUB OIL PUMP GROUP 18

CHASSIS TYPE: ALL

44
5721410218R.01 LUB OIL PUMP GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571718109901 LUB OIL PUMP ASSLY. 1
2 571718109905 CAP SCREW (M8X1.25X35L) FOR LUB OIL 2
PUMP
3 571701159925 SPRING WASHER (15X8.4X0.5MM THK.) 2
FOR LUB OIL PUMP)
4 571718109906 SPRING WASHER (11X6.4X0.5MM THK.) 1
FOR LUB OIL PUMP)
5 571718109904 CAP SCREW (M6X1X30L ALLEN SCREW) 1
FOR LUB. OIL PUMP)
6 571718109902 GEAR-LUB OIL PUMP 1
7 571701109917 WASHER (14.2X8.2X1.6MM THK. FOR LUB. 1
OIL PUMP)
8 571718109903 NUT M8X 1.25 FOR LUB. OIL PUMP 1

45
5721410218R.02 ADAPTOR & OIL FILTER GROUP 18

CHASSIS TYPE: ALL

46
5721410218R.02 ADAPTOR & OIL FILTER GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571718139902 JOINT-LUB OIL FILTER (GASKET 0.5MM 1
THK.)
2 571718139901 ADAPTOR LUB. OIL FILTER 1
3 551715999901 OIL PRESSURE SWITCH 1
4 571718139903 STUD-LUB OIL ADAPTOR 1
5 571718139904 SPIN ON OIL FILTER 1
6 571701109917 SPRING WASHER– ADAPTOR MOUNTING 2
(14.2X8.2X1.6MM THK.)
7 571718139905 HEX SCREW (M8X1.25X20L) 2
8 571701159932 CLAMP-D 1
9 571718139906 BOLT M8X1.25X12 1
10 571718139907 JOINT Ø8.5X12X1MM THK.-PHOP. BRONZE 5
11 571718139909 BANJO BOLT M8X1.25X20L 2
12 571718139908 PIPE - FWE POSITIVE LUBRICATION 1

47
5721410218R.03 PIPES & OMS GROUP 18

CHASSIS TYPE: ALL

48
5721410218R.03 PIPES & OMS GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279901170115 OIL MIST SEPARATOR (OMS) 1
2 572101179904 CTC CALMP 4
3 572101179902 HOSE-OMS OIL RETURN 1
4 572101179901 HOSE-OMS IN 1
5 571718139913 OIL RETURN PIPE CYLINDER HEAD TO 1
CRANKCASE
6 571718139914 BANJO BOLT OIL RETURN (M12X1.5X24L) 2
7 571718139915 JOINT BANJO BOLT (WASHER 4
17X12.1X1.5MM THK.-PHOS BRONZE)
8 571718139910 TUBE - ROCKER LUBRICATION 1
9 571718139909 BANJO BOLT M8X1.25 1
10 571718139911 BANJO BOLT M6X1 1
11 571718139907 JOINT FOR M8 WASHER 12X8.1X1MM 2
THK.- PHOS.BRONZE)
12 571718139912 JOINT (WASHER 10X6.1X1MM 2
THK.-PHOS.BRONZE)

49
5717310120R.01 WATER PUMP & WATER PUMP PULLEY GROUP 20

CHASSIS TYPE: ALL

50
5717310120R.01 WATER PUMP & WATER PUMP PULLEY GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571720109902 GASKET FOR CASING WATER PUMP 1
(0.5MM THK.)
2 571720109905 PULLEY-WATER PUMP 1
3 571707109905 BOLT PULLEY (M6X1X16) 4
4 571701159915 SPRING WASHER FOR PULLEY BOLT 4
(11.1X6.1X1.3MM THK.)
5 572101109903 CLAMP 1
6 572101159909 CCOLLAR NUT M6X 1
7 572120109902 FUR CLIP 1
8 572120109901 WATER PUMP ASSEMBLY (WITH LIQUID 1 (ASSEMBLY WITH
SEALANT) BLEEDING SCREW )

51
5721410221R.01 AIR INTAKE SYSTEM GROUP 21

CHASSIS TYPE: ALL

52
5721410221R.01 AIR INTAKE SYSTEM GROUP 21

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252550104201 CLAMP 2
2 278609130181 ASSY.ADAPTOR (FOR SERVICE 1
INDICATOR)
3 571750106903 HOSE - NO LOSS TANK ( SPILL OVER 1
HOSE )
4 572109130107 ASSY.AIR INTAKE SYSTEM(FLEET GUARD 1
KIT)
CONSISTS OF:-
5 570809134201 HOSE CLAMP-CONSTANT TORQUE 2
(FLEETGUARD)
6 570809130107 ASSY. SERVICE INDICATOR. 1
- 570809134202 HOSE CLAMP-CONSTANT TORQUE 1
(FLEETGUARD)
7 571709135809 HOSE-PLASTIC PIPE TO LONG MEMBER 1
ELBOW
8 571709134205 HOSE CLAMP, T BOLT 2
9 571709135810 SLEEVE RUBBER 1
10 572109137701 PIPE-PLASTIC (AIS) 1
11 572109130108 AIR CLEANER ASSY. 1
- 571709130102 ASSY ELEMENT AIR CLEANER 1
12 572109130111 ASSY.HOSE (AIR CLEANER TO THROTTLE 1
BODY)
13 572109134201 HOSE CLAMP-CONSTANT TORQUE 1
(FLEETGUARD)

53
5717310122R.01 ENGINE MOUNTING & ACCESSORIES GROUP 22

CHASSIS TYPE: ALL

54
5717310122R.01 ENGINE MOUNTING & ACCESSORIES GROUP 22

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572101175801 HOSE - BLOW BY (MAGIC IRIS) 1
2 14305012271 SPR. BD CLAMP 27DX12W TS17665 2
SS8451S2-Y
3 571703113801 ADAPTOR PLATE 1
4 570501154801 HOLLOW DOWEL (ON CYLINDER 2
CRANKCASE FOR CYLINDER
5 571703113701 CLUTCH FLYWHEEL 1
6 571722123702 ENGINE MOUNTING BRACKET 1
7 571722123701 ENGINE MOUNTING ARM (MOUNT 'A') 1
8 571722123704 BRACKET-'D'MOUNT & SILENCER 1
9 571715146302 COGGED BELT (M/S GATES) 1
- 571720125802 HOSE- WATER BYPASS TUBE (WITH 1
INTEGRAL THERMOSTAT)

55
5721410124R.01 ENGINE SUSPENSION GROUP 24

CHASSIS TYPE: ALL

56
5721410124R.01 ENGINE SUSPENSION GROUP 24

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571724100101 ASSY.ENGINE MOUNT-A (FRONT) 1
2 571724200101 ASSY.ENGINE MOUNT-B(REAR MIDDLE) 1
3 571724203201 HEX FL BOLT M10X1X95 12.9 1
4 571724200102 ASSY.ENGINE MOUNT-C(REAR LEFT) 1
5 571724200103 ASSY.ENGINE MOUNT-D(REAR RIGHT) 1

57
2724100925R.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

58
2724100925R.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 272425200164 160 DIA. ASSLY. CLUTCH DISC 1
2 272425400159 160 DIA. ASSLY. CLUTCH COVER 1
3 580725601601 ASSY. CLUTCH RELEASE BEARING 1
6 580725606001 CLUTCH RELEASE LEVER 1
9 580725608704 RETURN SPRING EXTERNAL 1
10 580725103403 UPPER BUSH (ON HOUSING) 1
11 580725608702 RETURN SPRING (INTERNAL) 1
12 580725600102 ASSY. CLUTCH RELEASE YOKE 1
13 580725103402 BUSH LOWER (ON HOUSING) 1

59
5813010826R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: ALL

60
5813010826R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 581326000107 ASSY TA59 OF PENGUIN WITH 1ST GEAR 1
RATIO 26.4
2 581326103801 FRONT HALF HOUSING 1
3 580126106306 OIL COLLECTOR FRONT HALF 1
4 11341506125 HEX FL SCREW M6X12 2
5 580126106302 OIL COLLECTOR (FRONT HALF) 1
6 269026104803 CYL.PIN (HSG.FRT.HALF TO HSG.REAR 2
HALF)
7 580126257801 OIL SEAL INPUT SHAFT 1
8 581326200113 CYL.ROLLER BEARING-INNER & OUTER 1
RACE
9 580126308301 SHIM (ASSEMBLY DIFF.) 0.05 THK 1 FOR SELECTION
9 580126308302 SHIM (DIFF ASSEMBLY) 0.075 THK 1 FOR SELECTION
9 580126308303 SHIM (ASSEMBLY DIFF.) 0.125 THK 1 FOR SELECTION
9 580126308304 SHIM (ASSEMBLY DIFF.) 0.25 THK 1 FOR SELECTION
9 580126308305 SHIM (ASSEMBLY DIFF.) 0.3 THK 1 FOR SELECTION
9 580126308306 SHIM (ASSEMBLY DIFF.) 0.38 THK 1 FOR SELECTION
9 580126308308 SHIM (ASSEMBLY DIFF.) 0.45 THK 1 FOR SELECTION
9 580126308309 SHIM (ASSYEMBLY DIFF.) 0.5 THK 1 FOR SELECTION
10 580126103806 REAR COVER (3.3 THK.) 1
11 580126106307 OIL COLLECTOR (REAR COVER) 1
12 11071508252 HEX FL BOLT M8X25 8
13 580126706705 PIN (INTERLOCK) 2
14 285726307801 OIL SEAL DRIVE SHAFT 2
15 581326103802 REAR HALF HOUSING ASSY. TRANSAXLE 1
TA59
16 13050507127 CYL PIN 6M6X12 2
17 580126106305 OIL CHANNEL (REAR HALF) 1
18 16220710240 SEALING WASHER 16X20 1
19 269026107202 MAGNETIC DRAIN PLUG 1
20 268426103101 LINEAR BEARING (SELECTOR SHIFTER 1
SHAFT)
21 16220510283 SEALING WASHER 18X22 1
22 283454509914 REVERSE LAMP SWITCH 1
23 580126258611 SNAP RING 2
24 11071508406 HEX FL BOLT M8X40 17
25 580126108206 CAP SHIFTER SHAFT 3
26 551754201611 VEHICLE SPEED SENSOR 1
27 16220710240 SEALING WASHER 16X20 1
28 269026107203 FILLER PLUG 1

61
5813010826R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: ALL

62
5813010826R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
29 551749100139 ASSY. EXHAUST MTG.BKT. TRANSAXLE 1
END
30 581326100110 ASSEMBLY C MOUNT BRACKET 1
31 11341710458 HEX FL SCR M10X45 3
32 581326100108 ASSLY B MOUNT BRACKET 1
33 11323910555 HEX SCREW M10X55 3
34 282954608202 CLAMP 10.5DIA W/H 1
35 551754608202 EWH MOUNTING BRACKET 1 1
38 580126108204 BRACKET (CABLE ANCHORING) 1
39 11343508184 HEX FL SCREW M8X18 3

63
5813010826R.02 DIFFERENTIAL ASSEMBLY GROUP 26

CHASSIS TYPE: ALL

64
5813010826R.02 DIFFERENTIAL ASSEMBLY GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 580126303701 DIFFERENTIAL HOUSING 1
3 581326305403 FINAL DRIVE GEAR (RATIO:90/14) (ASSY 1
DIFFERENTIAL)FOR SHALLOW
4 269026303201 COLLARED SCREW 6
5 285726309201 WASHER - DIFF BEVEL GEAR (0.4 MM) 2 FOR SELECTION
5 285726309202 WASHER - DIFF. BEVEL GEAR (0.45MM) 2 FOR SELECTION
5 285726309205 WASHER - DIFF. BEVEL GEAR (0.6MM) 2 FOR SELECTION
5 285726309207 WASHER - DIFF. BEVEL GEAR (0.7MM) 2 FOR SELECTION
5 285726309213 WASHER - DIFF. BEVEL GEAR (1.0MM) 2 FOR SELECTION
5 285726309212 WASHER - DIFF. BEVEL GEAR (0.95MM) 2 FOR SELECTION
5 285726309209 WASHER - DIFF. BEVEL GEAR (0.8MM) 2 FOR SELECTION
5 285726309208 WASHER - DIFF. BEVEL GEAR (0.75MM) 2 FOR SELECTION
5 285726309210 WASHER - DIFF. BEVEL GEAR (0.85MM) 2 FOR SELECTION
5 285726309211 WASHER - DIFF. BEVEL GEAR (0.9MM) 2 FOR SELECTION
5 285726309204 WASHER - DIFF. BEVEL GEAR (0.55MM) 2 FOR SELECTION
5 285726309203 WASHER - DIFF. BEVEL GEAR (0.50MM) 2 FOR SELECTION
5 285726309206 WASHER - DIFF. BEVEL GEAR (0.65MM) 2 FOR SELECTION
6 285726305401 BEVEL GEAR (ASSY DIFF.) FOR END 2
GEARBOX
7 285726305402 BEVEL PINION (ASSY DIFF.) FOR END 2
GEARBOX
8 580126307901 SPIDER ( ASSEMBLY DIFFERENTIAL ) 1
9 13120507324 DOWEL SLEEVE HEAVY 4X32 1
10 580126308201 SPEED DETECT GEAR (ELECTRONIC) 1
11 580126303101 BALL BEARING 2

65
5813010826R.03 GEAR SHIFTERS GROUP 26

CHASSIS TYPE: ALL

66
5813010826R.03 GEAR SHIFTERS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 580126517904 SHIFTER SHAFT 1ST/2ND SPEED 1
3 580126513803 SHIFTER FORK (1/2) INTEGRAL 1
4 269026516705 SPIRAL PIN 4
6 580126517905 SHIFTER SHAFT (3RD/4TH SPEED) 1
7 580126513806 SHIFTER FORKE (3/4) INTEGRAL 1
9 580126517906 SHIFTER SHAFT (REVERSE SPEED) 1
10 580126513708 SHIFTER DOG (REVERSE IDLER GEAR 1
11 580126513707 SHIFTER FINGER (REVERSE IDLER GEAR) 1
12 580126513809 BRACKET (REVERSE IDLER SHAFT 1
LEVER)
13 580126519901 BARREL (REVERSE DETENT) 1
14 580126708701 SPRING (REV. DETENT) 1
15 15950000802 BALL 8 DIA GRADE-20 IS2898 1
16 580126510109 ASSY. REVERSE LEVER 1
17 580126516702 PIVOT PIN REVERSE LEVER 1
18 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 1
19 11341508225 HEX FL SCREW M8X22 TS17130 8.8 2
SS8451-8C

67
5813010826R.04 ASSY TOP COVER GROUP 26

CHASSIS TYPE: ALL

68
5813010826R.04 ASSY TOP COVER GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 580126703802 TOP COVER 1
2 580126703406 BUSH (SELECTOR SHIFTER SHAFT) 1
3 285626707803 OIL SEAL (SELECTOR SHIFTER SHAFT) 1
M/S SIGMA
4 580126700109 ASSY SELECTOR SHIFTER SHAFT 1
5 580126706302 DUST CAP 1
6 14550601509 EXT.CIRCLIP 15X1N-IS3075P1-SS8400 1
7 580126708203 SPACER - SELECTOR / SHIFTER SHAFT 1
8 580126708704 SPRING (1ST & 2ND SELECTION) 1
9 580126708705 SPRING ( REV. SELECTION ) 1
10 580126708204 CUP (SELECTOR SHIFTER SHAFT) 1
11 580126708208 PLATE TOP COVER 1
12 11345506103 HEX FL SCR M6X10 4
TS17070-8.8-SS8451S2-Y
13 580126708209 SPACER SELECTOR SHIFTER SHAFT 1
14 14550801206 CIRCLIP E 12X1.3 IS3075 PT3 SS8400 2
15 580126708206 INTERLOCK PIECE 1
16 580126709903 BARREL (CENTRAL DETENT) 1
17 580126708702 SPRING OUTER ( CENTRAL DETENT ) 1
18 285626703802 CENTRAL DETENT (INA) 1
19 580126703702 SELECTION AND SHIFTING FINGER 1
20 268426516704 SPIRAL PIN (6X28) 1
21 580126707701 BELLOW SELECTOR SHIFTER 1
22 580126706303 COLLER WASHER ASSY TOP COVER 2
(SELECTOR LEVER)
23 580126700110 SUBASSY BELL CRANK LEVER 1
(SELECTION)
24 580126706703 PIN ( ASSY TOP COVER TO SEL. LEVER) 1
25 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 1
26 580126706301 OIL FILLER PLUG CUM BREATHER 1
26 580126106308 BREATHER CAP 1
27 11071508252 HEX FL BOLT M8X25 4
TS17130-8.8-SS8451S2-Y

69
5813010826R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: ALL

70
5813010826R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 581326257902 INPUT SHAFT (4-SPEED) 1
(RATIO:1ST=42/11; 2ND=33/17)
3 580126253103 BALL BEARING (I/S FRT. END) 1
4 581326250102 SUB ASSY THIRD GEAR (LASER WELD) 1
SOFT STAGE(GEAR RATIO:25/26)
5 580126258603 CIRCLIP (THK 1.95) 3 FOR SELECTION
5 580126258604 CIRCLIP (THK 2 ) 3 FOR SELECTION
5 580126258605 CIRCLIP (THK 2.05) 3 FOR SELECTION
5 580126258606 CIRCLIP ( THK 2.10 ) 3 FOR SELECTION
5 580126258607 CIRCLIP (THK 2.15) 3 FOR SELECTION
5 580126258608 CIRCLIP (THK 2.2) 3 FOR SELECTION
5 580126258609 CIRCLIP (THK 2.25) 3 FOR SELECTION
5 580126258610 CIRCLIP (THK 2.3) 3 FOR SELECTION
6 580126254604 ENGAGING GEAR (SINT SOFT VERSION) 2
7 269026208701 SPRING (SYNCHRO) 6
8 15950500210 BALL 5.556DIA-GRADE 20 IS2898 6
9 580126259901 CARRIER 6
10 580126254603 SHIFTER SLEEVE (3RD/4TH SPEED) 1
11 580126253801 SYNCHRO CONE 4
12 581326250103 SUB ASSY 4TH GEAR INPUT SHAFT 1
(GEAR RATIO:24/32)
14 580126258602 SPACER INPUT SHAFT 1
15 580126253102 DEEP GROOVE BALL BRG WITH SNAP 2
RING GROOVE
16 580126258612 SNAP RING (2 THK) 2 FOR SELECTION
16 580126258613 SNAP RING (2.05 THK) 2 FOR SELECTION
16 580126258614 SNAP RING (2.10 THK) 2 FOR SELECTION
16 580126258615 SNAP RING (2.15 THK) 2 FOR SELECTION
16 580126258616 SNAP RING (2.2 THK.) 2 FOR SELECTION
16 580126258617 SNAP RING (2.25 THK) 2 FOR SELECTION
16 580126258618 SNAP RING (2.3 THK) 2 FOR SELECTION
16 580126258619 SNAP RING (2.35 THK) 2 FOR SELECTION
16 580126258620 SNAP RING (2.4 THK) 2 FOR SELECTION
16 580126258621 SNAP RING (2.45 THK) 2 FOR SELECTION
16 580126258622 SNAP RING (2.5 THK) 2 FOR SELECTION
16 580126258623 SNAP RING (1.9 THK) 2 FOR SELECTION
16 580126258624 SNAP RING (2.6 THK) 2 FOR SELECTION
16 580126258625 SNAP RING (2.7 THK) 2 FOR SELECTION
18 581326207903 LAYSHAFT (4 SPEED) F.D.RATIO:90/14 1
(FOR SHALLOW)

71
5813010826R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: ALL

72
5813010826R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
20 581326200102 SUB ASSY 1ST GEAR (LASER WELD 1
VERSION)
21 580126205410 SHIFTER SLEEVE (1ST/2ND SPEED) 1
22 580126200107 SUB ASSY 2ND GEAR (LASER WELD 1
VERSION) SOFT STAGE
23 581326205408 3RD GEAR LAYSHAFT (RATIO:25/26) 1
24 580126208601 SPACER LAYSHAFT 1
25 581326205409 4TH GEAR LAYSHAFT (RATIO:24/32) 1
26 580126357902 SHAFT (REVERSE IDLER) 1
27 580126350102 SUBASSY REV. IDLER GEAR WITH 1
BIMETALIC BUSH
28 580126353403 BIMETALIC BUSH 1
29 580126356301 SPACER (REVERSE IDLER GEAR SHAFT) 1

73
5813010826R.06 GEAR SHIFT LINKAGE GROUP 26

CHASSIS TYPE: ALL

74
5813010826R.06 GEAR SHIFT LINKAGE GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4 580126806313 CLIP 1
5 580126808701 RETENTION SPRING 1
6 580126806314 SHIFT LOCKING BUSH 1
7 580126806315 SELECT LOCKING BUSH 1
8 11071508287 HEX FL BOLT M8X28 3
TS17130-8.8-SS8451-8C
9A 581326800106 ASSEMBLY BELLOW WITH KNOB AND 1
BELLOW HOLDER
9 551768906313 BELLOW HOLDER 1
10 581326807701 BELLOW 1
11 580126800113 ASSY GSL KNOB (BASE AND MADIUM END 1
VERSION)
12 62196058422 CABLE TIE 3.7X145 BLACK 1
13 11345506162 HEX FL SCREW M6X16 2
14 283447607709 CLAMP 10
1 - ASSY. GEAR SHIFTER MECHANISM 1 NOT SERVICED
CONSISTS OF:
2 581326800103 ASSY GEAR SHIFTING HOUSING 1 SERVICED
3 580126808203 MOUNTING CLIP 2 SERVICED
15 581326800107 ASSY OF GEAR SHIFT & SELECT CABLE 1 SERVICED

75
5813010826R.07 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

76
5813010826R.07 DRIVE SHAFT GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
12 581326300110 ASSY DRIVE SHAFT_LH (GKN) 1
12 581326300111 ASSY DRIVE SHAFT_RH (GKN) 1
SERVICE KITS PART NOS.(GKN)
KIT-1 581326300112 BOOT KIT 1
5 - BOOT INSERT 2
6 - BOOT CLAMP(LARGER) 2
7 - BOOT 2
8 - BOOT CLAMP(SMALL) 2
10 - GREASE AR
11 - CIRCLIP 2
KIT-2 581326300113 JOINT KIT- WHEEL SIDE 1
1 - OBJ TULIP 1
2 - SPRING 1
3 - TRIPOD FINISHED 1
4 - FINISHED ROLLER 3
5 - BOOT INSERT 1
6 - BOOT CLAMP(LARGER) 1
7 - BOOT 1
8 - BOOT CLAMP(SMALL) 1
10 - GREASE AR
11 - CIRCLIP 1
KIT-3 581326300114 JOINT KIT- DIFFERENTIAL SIDE 1
2 - SPRING 1
3 - TRIPOD FINISHED 1
4 - FINISHED ROLLER 1
5 - BOOT INSERT 1
6 - BOOT CLAMP(LARGER) 1
7 - BOOT 1
8 - BOOT CLAMP(SMALL) 1
10 - GREASE AR
11 - CIRCLIP 1
9 - IBJ TULIP 1

77
5517131629R.01 CLUTCH AND BRAKE PEDALS GROUP 29

CHASSIS TYPE: ALL

78
5517131629R.01 CLUTCH AND BRAKE PEDALS GROUP 29

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551729500118 ASSY. CONTROL PEDALS MOUNTING 1
SYSTEM
2 551729208222 TMC SUPPORT BRACKET 1
5 551730100116 ASSY. REINFORCEMENT APM MOUNTING 1
6 551730100104 ASSY. STOPPER BRACKET 1
ACCELERATOR PEDAL
7 270229107704 RUBBER STOPPER (CLUTCH PEDAL) 1
13 551729500113 ASSY.BRACKET CONTROL TUBE (FLOOR 1
SIDE CENTRAL SUPPORT)
14 551729200137 ASSY BRAKE PEDAL LEVER 1
16 265129103401 SINTERED BUSH 2
17 282929206706 BRAKE PIN 1
19 282929208220 LOCKING PLATE 1
20 551729206701 PIVOT PIN BRAKE PEDAL MTG. 1
21 265829107704 RUBBER COVER (BRAKE & CLUTCH 2
PEDAL)
22 551729100110 ASSY. CLUTCH PEDAL LEVER 1
23 283429108702 TORSION SPRING (FOR CLUTCH PEDAL 1
RETURN)
24 551729108404 PIVOT BOLT CLUTCH PEDAL 1
25 281829103401 POIVOT BUSH 2
26 282929208703 RETURN SPRING (BRAKE) 1
28 551743100110 TANDEM MASTER CYL. DIA.19.05 1

79
5517131629R.02 CLUTCH CABLE GROUP 29

CHASSIS TYPE: ALL

80
5517131629R.02 CLUTCH CABLE GROUP 29

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 11323998371 HEX SCREW M8X50 1
3 551729100154 CLUTCH CABLE 1
6 551729100109 ASSY. BRACKET CLUTCH CABLE GUIDE - 1
ENGINE END
7 283429106701 PIN (FOR CLUTCH CABLE GUIDE) 1
8 283429106501 NUT (FOR CLUTCH CABLE LOCK) 1
9 12051598081 HEX NUT M6 1
10 270242804301 CLIP (BRAKE HOSE) 1
11 551729100156 ASSY CLUTCH CABLE MTG BRKT 1
12 287154509906 STOP LIGHT SWITCH 1
13 551729108222 BRACKET (CLUTCH CABLE CLAMP) 1
14 283447607709 CLAMP 1
15 551729508213 CLAMP-13DIA 3
17 551729100127 ASSY. BRACKET CLUTCH CABLE CLAMP 1
ALTERNATOR SIDE.

81
5517031630R.01 ACCELERATOR GROUP 30

CHASSIS TYPE: ALL

82
5517031630R.01 ACCELERATOR GROUP 30

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551730100127 ASSY ACCELERATOR PEDAL MODULE 1

83
5517011631R.01 NOISE SHIELD GROUP 31

CHASSIS TYPE: ALL

84
5517011631R.01 NOISE SHIELD GROUP 31

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551731706307 INSULATION SHEET 1
2 551731706308 INSULATION SHEET 1
3 551731706309 INSULATION SHEET 1
4 551731706310 NOISE SHIELD 1
5 551731700133 BRACKET - LH NOISE SHIELD MTG. 1
12 551731708289 BRACKET - LH LONG MEMBER NOISE 1
SHIELD MTG.
13 551731700118 ASSY. NOISE SHIELD COMPLETE 1

85
5517131632R.01 FRONT SUSPENSION GROUP 32

CHASSIS TYPE: ALL

86
5517131632R.01 FRONT SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732100125 ASSY WISHBONE WITH BUSHES RH 1
1 551732100126 ASSY WISHBONE WITH BUSHES LH 1
2 283432100125 ASSY PIVOT BUSH - FRONT 2
3 287132100107 ASSY. REAR PIVOT BUSH (FRONT SUSP.) 2
4 551733100112 ASSY STUB AXLE WITH BRAKE-LH 1
4 551733100102 ASSY STUB AXLE WITH BRAKE-RH 1
5 551732100110 ASSY LOWER BALL JOINT RH 1
5 551732100111 ASSY LOWER BALL JOINT LH 1

87
5517131632R.02 SEMI TRAILING ARM AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

88
5517131632R.02 SEMI TRAILING ARM AND SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732400127 ASSY SEMI TRAILING ARM COMP WITH 1
BUSH RH
1 551732400128 ASSY SEMI TRAILING ARM COMP WITH 1
BUSH LH
3 269532400119 ASSY.PIVOT BUSH (INNER) 4
4 11073896012 BOLT M12X1.5X105 2
8 551732609201 WASHER DAMPER MTG REAR 2
11 551732407701 SPRING RUBBER SEAT TOP 2
12 551732401606 BUMP STOPPER REAR 2
13 551732408701 REAR COIL SPRING 2
14 551732600101 ASSY REAR DAMPER 2

89
5517131632R.03 FRONT STRUT ASSEMBLY GROUP 32

CHASSIS TYPE: ALL

90
5517131632R.03 FRONT STRUT ASSEMBLY GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732100102 ASSY FRONT STRUT COMPLETE RH 1
1 551732100103 ASSY FRONT STRUT COMPLETE LH 1

91
5517131632R.04 FRONT STRUT ASSEMBLY (M/S ENDURANCE) GROUP 32

CHASSIS TYPE: ALL

92
5517131632R.04 FRONT STRUT ASSEMBLY (M/S ENDURANCE) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
13 551732100182 ASSY FRONT STRUT COMPLETE LH GC 1
13 551732100181 ASSY FRONT STRUT COMPLETE RH GC 1
2 551732108704 FRONT COIL SPRING 2
11 551732990101 FRONT STRUT SPARE KIT 1 1
CONSISTS OF:
9 - NYLOC NUT M12X1.25 1
6 - TOP MOUNT ASSEMBLY FRONT STRUT 1
7 - STEEL BUSH FRONT STRUT 1
8 - DISC LIMITER FRONT STRUT 1
12 551732990102 FRONT STRUT SPARE KIT 2 1
CONSISTS OF:
9 - NYLOC NUT M12X1.25 1
3 - BUMP STOPPER & DUST COVER FRONT 1
STRUT
4 - RUBBER SEAT FRONT STRUT 1

93
5517131632R.05 FRONT STRUT ASSEMBLY (M/S GABRIEL) GROUP 32

CHASSIS TYPE: ALL

94
5517131632R.05 FRONT STRUT ASSEMBLY (M/S GABRIEL) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
15 551732100177 ASSY FRONT STRUT COMPLETE RH GC 1
15 551732100178 ASSY FRONT STRUT COMPLETE LH GC 1
2 551732108705 FRONT COIL SPRING 1
- 551732990103 FRONT STRUT SPARE KIT 1 1
CONSISTS OF:
13 - HEX NUT M12X1.25 1
11 - BRIGHT WASHER 13 1
12 - SPRING WASHER B12 1
6 - BEARING FRONT STRUT 1
8 - RUBBER MOUNT FRONT STRUT 1
14 - CAP FRONT STRUT 1
- 551732990108 FRONT STRUT SPARE KIT 2 1
CONSISTS OF:
13 - HEX NUT M12X1.25 1
11 - BRIGHT WASHER 13 1
12 - SPRING WASHER B12 1
4 - RUBBER SEAT FRONT STRUT 1
8 - RUBBER MOUNT FRONT STRUT 1
14 - CAP FRONT STRUT 1
3 - BUMP STOPER FRONT 1

95
5517021633R.01A STUB AXLE GROUP 33

CHASSIS TYPE: ALL

96
5517021633R.01A STUB AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551733100102 ASSY STUB AXLE WITH BRAKE-RH 1
1 551733100112 ASSY STUB AXLE WITH BRAKE-LH 1
2 551733205104 STUB AXLE RH 1
2 551733205103 STUB AXLE LH 1
3 551733408602 SEAL RACE (STUB AXLE) 1
3 551733408602 SEAL RACE (STUB AXLE) 1
4 551732100110 ASSY LOWER BALL JOINT RH 1
4 551732100111 ASSY LOWER BALL JOINT LH 1
5 551732103201 HEX FLANGE BOLT FOR LBJ MTG 2
6 12140801001 NYLOC NUT M10X1.25 2
7 551742101602 FRONT BRAKE ASSY. RH 1
7 551742101601 FRONT BRAKE ASSY. LH 1
8 11071508287 HEX FL BOLT M8X28 8
9 12301500805 HEX FL NUT AM8 8
11 551742103701 HUB CUM BRAKE DRUM (FRONT) 2
12 551733403106 TAPPER ROLLER BEARING (INNER 25X47) 1
13 269533403101 TAPER ROLLER BEARING (OUTER) 2
14 551733408201 BAFFLE 2
15 551733400105 OIL SEAL-FRONT INNER 2
16 551740106702 WHEEL MOUNTING PIN (FRONT) 8
17 282933409203 THRUST WASHER 2
18 12102096043 CASTLE NUT M16X1.5 2
19 13150608281 SPLIT PIN 3.2X28 2
20 551733108603 SPACER TUBE 2
21 282933208626 SHIM 0.7 THK(SPACER) 2 FOR SELECTION
21 282933208621 SHIM 0.25 THK(SPACER) 2 FOR SELECTION
21 282933208619 SHIM 0.15 THK (SPACER) 2 FOR SELECTION
21 282933208620 SHIM 0.20 THK(SPACER) 2 FOR SELECTION
21 282933208622 SHIM 0.30 THK (SPACER) 2 FOR SELECTION
21 282933208623 SHIM 0.4 THK (SPACER) 2 FOR SELECTION
21 282933208625 SHIM 0.6 THK (SPACER) 2 FOR SELECTION
21 282933208624 SHIM 0.5 THK (SPACER) 2 FOR SELECTION
21 282933208618 SHIM 0.1 THK(SPACER) 2 FOR SELECTION
22 551733408203 HUB COVER 2
23 551732103204 STRUT MOUNTING PIN ECCENTRIC 2

97
5517021633R.02A FRONT BRAKES (M/S BOSCH) GROUP 33

CHASSIS TYPE: ALL

98
5517021633R.02A FRONT BRAKES (M/S BOSCH) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742100110 FRONT BRAKE ASSY. RH (M/S.BOSCH) 1
1 551742100111 FRONT BRAKE ASSY. LH (M/S.BOSCH) 1
19 283443990128 WHEEL CYL. ASSY.(FRONT) 2
20 551742990110 STRUT ASSEMBLY LH (FRONT) 1
20 551742990111 STRUT ASSEMBLY RH(FRONT) 1
24 RETURN SPRING 'D' UPPER 1 NON SERVICEABLE
PART
25 551742998701 RETURN SPRING 'ANCHOR POINT' 1
21 283443996704 SHOE SET PIN 2
22 283443998702 SHOE HOLD DOWN SPRING 2
23 283443998204 SHOE HOLD DOWN CUP 2
15 551742990102 FRONT KIT AUTO ADJ.RH (M/S.BOSCH 1
CONSISTS OF:
2 - ADJ.SCREW RH THREAD 1
4 - ADJ. NUT RH THREAD 1
3 - ADJ.BOLT SPRING RH 1
5 - PAWL 1
6 - GREASE PACK 1
15 551742990101 FRONT KIT AUTO ADJ. LH (M/S.BOSCH) 1
CONSISTS OF:
2 - ADJ.SCREW LH THREAD 1
4 - ADJ. NUT LH THREAD 1
3 - ADJ.BOLT SPRING LH 1
5 - PAWL 1
6 - GREASE PACK 1
16 551742990135 FRONT KIT SHOE ASSY. COMPLETE 1
(M/S.BOSCH)
CONSISTS OF:
6 - GREASE PACK 1
7 - LEADING SHOE LH/RH (R6004 LINING) 2
- - TRAILING SHOE COMP. RH (R6004 1
LINING)
- - TRAILING SHOE COMP. LH (R6004 LINING) 1
17 551742990104 FRONT WHEEL CYLINDER ASSY. MAJOR 1
KIT (M/S.BOSCH)

99
5517021633R.02A FRONT BRAKES (M/S BOSCH) GROUP 33

CHASSIS TYPE: ALL

100
5517021633R.02A FRONT BRAKES (M/S BOSCH) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CONSISTS OF:
9 - PISTON 2
11 - SEAL 2
13 - SPRING 1
10 - BOOT 2
14 - BLEEDER SCREW 1
12 - BLEEDER CAP 1
18 551742990105 FRONT WHEEL CYLINDER ASSY. MINOR 1
KIT (M/S.BOSCH)
CONSISTS OF:
11 - SEAL 2
10 - BOOT 2
13 - SPRING 1

101
5517021633R.03A FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: ALL

102
5517021633R.03A FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742100113 FRONT BRAKE ASSY. RH (M/S BIL) 1
1 551742100112 FRONT BRAKE ASSY. LH (M/S BIL) 1
2 283442990113 WHEEL CYL ASSY 1
3 551742990113 BACKPLATE ASSY - LH 1
3 551742990114 BACKPLATE ASSY - RH 1
4 283442990114 ADJUSTER ASSY - LH 1
4 283442990115 ADJUSTER ASSY - RH 1
6 283442994801 PIN, SPRING DOWEL 2
21 283442997703 GROMMET LINING INSPECTION 1
24 283442990121 KIT LINED SHOE ASSY: CONTENTS PER 1
VEH.SET (M/S BIL)
5 - UNIT-SHOE LEADING - LH 1
5 - UNIT-SHOE LEADING - RH 1
5 - LINED SHOE ASSY 2
7 - GREASE SACHET (GRAPHITE) 1
25 283442990122 KIT W/CYL-MAJOR: CONTENT PER W/CYL 1
(M/S BIL)
8 - PLUNGER ASSY 2
9 - SEAL 2
10 - DUST COVER 2
11 - SPRING 1
12 - DUST CAP-BLEED SCREW 1
13 - GREASE SACHET (LITHIUM SOAP) 1
26 283442990123 KIT W/CYL-MINOR:CONTENTS PER W/CYL 1
(M/S BIL)
9 - SEAL 2
10 - DUST COVER 2
12 - DUST CAP-BLEED SCREW 1
13 - GREASE SACHET (LITHIUM SOAP) 1
27 283442990124 KIT SHOE HOLD DOWN: CONTENTS PER 1
BRAKE ASSY (M/S BIL)
14 - SPRING-SHOE HOLD DOWN 2
15 - PIN-SHOE HOLD DOWN 2
16 - WASHER-SHOE HOLD DOWN 4
28 283442990125 KIT LEVER PAWL:CONTENTS PER LH 1
BRAKE ASSY (M/S BIL)
17 - LEVER PAWL - LH 1
18 - SPRING, ADJUSTER 1
28 283442990126 KIT LEVER PAWL: CONTENTS PER RH 1
BRAKE ASSY (M/S BIL)
17 - LEVER PAWL - RH 1

103
5517021633R.03A FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: ALL

104
5517021633R.03A FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
18 - SPRING, ADJUSTER 1
29 283442990137 SPRING KIT:CONTENTS PER BRAKE ASSY 1
(M/S BIL)
19 - SPRING W/CYL END 1
20 - SPRING, ABUTMENT 1
18 - SPRING, ADJUSTER 1
14 - SPRING-SHOE HOLD DOWN 2

105
5517021635R.01A REAR AXLE GROUP 35

CHASSIS TYPE: ALL

106
5517021635R.01A REAR AXLE GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 551735600113 ASSY. HUB COMPLETE LH 1
- 551735600112 ASSY. HUB COMPLETE RH 1
- 551735600111 ASSY.HUB UNIT REAR 1
1 ASSY.BRAKE DRUM MOUNTING FLANGE 2 NON SERVICEABLE
REAR PART
2 BRAKE DRUM MOUNTING FLANGE REAR 2 NON SERVICEABLE
PART
3 551740106703 WHEEL MOUNTING PIN (REAR) 8 SERVICEABLE PART
4 HUB REAR 2 NON SERVICEABLE
PART
5 DOUBLE ROW TAPPER ROLLER BEARING 2 NON SERVICEABLE
PART
6 INTERNAL CIRCLIP 60X2N 2 NON SERVICEABLE
PART
7 283432409209 THRUST WASHER-(REAR AXLE) 2
8 12102096043 CASTLE NUT M16X1.5 2
9 13150608281 SPLIT PIN 3.2X28 2
10 283433208201 HUB COVER 2
11 551742303702 REAR DRUM (180 DIA) 2

107
5517021635R.02 ASSY REAR AXLE BRAKE(M/S BOSCH) GROUP 35

CHASSIS TYPE: ALL

108
5517021635R.02 ASSY REAR AXLE BRAKE(M/S BOSCH) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742300109 ASSY REAR BRAKE RH (M/S BOSCH) 1
1 551742300108 ASSY. REAR BRAKE LH (M/S BOSCH) 1
8 551742993702 WHEEL CYLINDER ASSEMBLY. (REAR) 1
18 270242300139 STRUT ASSEMBLY LH (REAR) 1
18 270242300140 STRUT ASSEMBLY RH(REAR) 1
24 270242308706 SHOE RETURN SPRING D 1
25 270242308707 SHOE RETURN SPRING LOWER 1
14 551742990108 REAR KIT AUTO ADJUSTER RH (M/S. 1
BOSCH)
CONSISTS OF:-
2 - ADJUSTER SCREW RH THREAD 1
4 - ADJUSTER NUT RH THREAD 1
3 - ADJUSTER BOLT SPRING RH 1
5 - PAWL 1
6 - GREASE PACK 1
14 551742990107 REAR KIT AUTO ADJUSTER LH (M/S. 1
BOSCH)
CONSISTS OF:-
2 - ADJUSTER SCREW LH THREAD 1
4 - ADJ.NUT LH THREAD 1
3 - ADJUSTER BOLT SPRING LH 1
5 - PAWL 1
6 - GREASE PACK 1
15 551742990109 REAR KIT SHOE ASSEMBLY COMPLETE 1
(M/S. BOSCH)
CONSISTS OF:-
19 - SHOE COMP LEADING 1
20 - SHOE COMP TRAILING 1
7 - HAND BRAKE LEVER RH 1
7 - HAND BRAKE LEVER LH 1
6 - GREASE PACK 1
16 551742990125 REAR KIT WHEEL CYLINDER : MAJOR 1
(M/S. BOSCH)
CONSISTS OF:-
9 - PISTON 2
11 - SEAL 2
13 - SPRING 1
10 - BOOT 2
12 - BLEEDER CAP 1

109
5517021635R.02 ASSY REAR AXLE BRAKE(M/S BOSCH) GROUP 35

CHASSIS TYPE: ALL

110
5517021635R.02 ASSY REAR AXLE BRAKE(M/S BOSCH) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
17 551742990124 REAR KIT WHEEL CYLINDER : MINOR 1
(M/S. BOSCH)
CONSISTS OF:-
11 - SEAL 2
10 - BOOT 2
13 - SPRING 1
21 551742990123 REAR SHOE HOLD DOWN KIT (M/S. 1
BOSCH)
CONSISTS OF:-
22 - SHOE SET PIN 2
23 - SHOE SET SPRING 2

111
5517021635R.03 ASSY REAR AXLE BRAKE (M/S BIL) GROUP 35

CHASSIS TYPE: ALL

112
5517021635R.03 ASSY REAR AXLE BRAKE (M/S BIL) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
A 551742300107 ASSY. REAR BRAKE RH (M/S BIL) 1
A 551742300106 ASSY. REAR BRAKE LH (M/S BIL) 1
1 551742990115 BACK PLATE ASSY - LH 1
1 551742990116 BACK PLATE ASSY - RH 1
10 283442990114 ADJUSTER ASSY - LH 1
10 283442990115 ADJUSTER ASSY - RH 1
24 551742998703 SPRING, WHEEL CYLINDER END 2
25 283442998709 SPRING ABUTMENT 2
28&29 283442997703 GROMMET 4
16 551742998002 BLEED SCREW - REAR BRAKE 1
- 551742993701 WHEEL CYLINDER ASSY 1
11 - WHEEL CYLINDER BODY 1 NOT SERVICED
12 - PLUNGER ASSY 2 NOT SERVICED
- 551742990120 REAR KIT WHEEL CYLINDER - MINOR 1
(M/S.BIL)
CONSISTS OF:-
13 - SEAL 2
15 - DUST COVER 2
17 - DUST CAP-BLEED SCREW 1
- - GREASE SACHET (LITHIUM SOAP) 1
- 551742990117 REAR KIT LINED SHOE (M/S.BIL) 1
CONSISTS OF:-
2 - LINED SHOE ASSY - LEADING 2
4 - LINED SHOE ASSY - TRAILING 2
3 - PIN (SPRING DOWEL) 2
- - GREASE SACHET (GRAPHITE) 1
- 277942300124 REAR KIT SHOE HOLD DOWN (M/S.BIL) 1
CONSISTS OF:-
21 - CLIP-SHOE HOLD DOWN 2
20 - PIN-SHOE HOLD DOWN 2
- 287142990104 REAR KIT HAND BRAKE LEVER LH 1
(M/S.BIL)
CONSISTS OF:-
5 - LEVER, HAND BRAKE -LH 1
6 - PIN-HAND BRAKE LEVER 1
8 - WASHER 1
7 - SPRING PLATE 1
9 - CIRCLIP 1
- 287142990105 REAR KIT HAND BRAKE LEVER RH 1
(M/S.BIL)

113
5517021635R.03 ASSY REAR AXLE BRAKE (M/S BIL) GROUP 35

CHASSIS TYPE: ALL

114
5517021635R.03 ASSY REAR AXLE BRAKE (M/S BIL) GROUP 35

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
CONSISTS OF:-
5 - LEVER, HAND BRAKE -RH 1
6 - PIN, HAND BRAKE LEVER 1
8 - WASHER 1
7 - SPRING PLATE 1
9 - CIRCLIP 1
- 551742990121 REAR KIT LEVER PAWL LH (M/S.BIL) 1
CONSISTS OF:-
22 - LEVER PAWL - LH 1
23 - SPRING, ADJUSTER 1
3 - PIN (SPRING DOWEL) 1
- 551742990122 REAR KIT LEVER PAWL RH (M/S.BIL) 1
CONSISTS OF:-
22 - LEVER, PAWL - RH 1
23 - SPRING, ADJUSTER 1
3 - PIN (SPRING DOWEL) 1

115
5517161640R.01 WHEEL RIM GROUP 40

CHASSIS TYPE: ALL

116
5517161640R.01 WHEEL RIM GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 270240109971 VALVE 5
5 551740100132 ASSY. WHEEL RIM 5
6 287140106510 WHEEL NUT 16

117
5517161640R.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

118
5517161640R.02 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551740300111 ASSY.TUBE COMPLETE (SPARE WHEEL 1
MOUNTING)
2 270230103403 BUSH 4
4 551740300114 ASSY.MTG BRACKET WITH WASHER 2
5 551740306703 PIN (SPARE WHEEL MOUNTING) 2
7 551740107702 RUBBER PAD (SPARE WHEEL MOUNTING) 2
8 551740306911 CLAMP (SPARE WHEEL MOUNTING) 1
10 551740308210 LOCK PLATE (SPARE WHEEL MTG.) 1
12 282940306501 HEX NUT(SPARE WHEEL MTG.) 1

119
5517131642R.01 PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

120
5517131642R.01 PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742700158 PARKING LEVER ASSY COMPLETE 1
3 551742706701 PIN (PULLEY MOUNTING) 1
5 270242804301 CLIP (BRAKE HOSE) 1
6 551742700160 ASSY. PARKING BRAKE CABLE FRONT 1
7 265142704301 CLIP 3
8 283442708204 EQUALIZER PARKING BRAKE 1
9 265142709907 SPHERICAL NUT 1
12 551742700161 ASSY. PARKING BRAKE CABLE REAR 2
13 283442704204 CLAMP (PARKING BRAKE CABLE) 1
15 270242704203 CLIP (PARKING CABLE) 2

121
5517131643R.01 TANDEM MASTER CYLINDER (M/S BIL) GROUP 43

CHASSIS TYPE: ALL

122
5517131643R.01 TANDEM MASTER CYLINDER (M/S BIL) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551743100113 TANDEM MASTER CYL.DIA 19.05 (M/S BIL) 1
2 551743100112 ASSY. BRAKE FLUID RESERVOIR 1
KIT-1 551743990102 MC MAJOR KIT TMC ASSY 1
3 - SPRING - SECONDARY TMC ASSY 1
4 - RETAINER - SEAL TMC ASSY 1
5 - RECUPERATING SEAL TMC ASSY 1
6 - SHIM SEAL TMC ASSY 1
7 - PLUNGER - SECONDARY TMC ASSY 1
8 - SEAL - 'L' - TYPE TMC ASSY 1
9 - PLUNGER ASSEMBLY - PRIMARY TMC 1
ASSY
12 - CIRCLIP TMC ASSY 1
13 - DUST COVER - BELLOW TMC ASSY 1
14 - CRIMPING SLEEVE - TMC ASSY 1
18 - STOP PIN TMC ASSY 1
19 - SEALING RING TMC ASSY 1
20 - SEAL - FLUID TANK TMC ASSY 2
- - GREASE SACHET TMC ASSY 1
KIT-2 551743990103 MC MINOR KIT TMC ASSY 1
5 - RECUPERATING SEAL TMC ASSY 1
6 - SHIM SEAL TMC ASSY 1
8 - SEAL - 'L' - TYPE TMC ASSY 1
12 - CIRCLIP TMC ASSY 1
13 - DUST COVER - BELLOW TMC ASSY 1
19 - SEALING RING TMC ASSY 1
20 - SEAL - FLUID TANK TMC ASSY 2
- - GREASE SACHET TMC ASSY 1

123
5517131643R.02 TANDEM MASTER CYLINDER (M/S BOSCH) GROUP 43

CHASSIS TYPE: ALL

124
5517131643R.02 TANDEM MASTER CYLINDER (M/S BOSCH) GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
11 551743100111 TANDEM MASTER CYL. DIA.19.05 (M/S 1
BOSCH)
12 551743100112 ASSY. BRAKE FLUID RESERVOIR 1
KIT-1 551743990105 MAJOR KIT TMC ASSY 1
4 - SECONDARY PISTON STOPPER 1
7 - CIRCLIP 1
10 - RESERVOIR GROMMET TMC ASSY 2
5 - GASKET 1
8 - BOOT TMC ASSY 1
3 - SECONDARY PISTON ASSY 1
2 - PRIMARY PISTON ASSY 1
KIT-2 551743990106 MINOR KIT TMC ASSY 1
7 - CIRCLIP 1
9 - SECONDARY SEAL 1
6 - PRIMARY SEAL 1
1 - CUP SPACER 1
2 - PRIMARY PISTON ASSY 1
5 - GASKET 1

125
5517131643R.03 BRAKE LINES GROUP 43

CHASSIS TYPE: ALL

126
5517131643R.03 BRAKE LINES GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551743807703 HOSE BRAKE RESERVOIR TO TMC 1
PRIMARY INLET
2 551743807701 HOSE BRAKE RESERVOIR TO TMC 1
SECONDARY INLET
3 551743800152 ASSY TUBE FROM TMC PRIMERY TO 1
ADAPTER
4 551743800142 ASSY. TUBE FROM TMC SECONDERY TO 1
ADAPTER
5 551743806801 ADAPTER 2
6 551743800213 ASSY TUBE FROM ADAPTER C2 TO T 1
CONNECTOR 2
7 551743800214 ASSY TUBE FROM ADAPTER C1 TO T 1
CONNECTOR 1
8 270242806803 3-WAY CONNECTOR 2
9 551743800215 ASSY TUBE FROM T CONNECTOR 2 TO 1
FRONT BRAKE HOSE
10 551743800216 ASSY TUBE FROM T CONNECTOR 1 TO 1
FRONT BRAKE HOSE
11 551742800104 ASSY. BRAKE HOSE FRONT 2
12 551743800145 ASSY. TUBE FROM FRONT BRAKE HOSE 1
TO FRONT BRAKE ASSY LH
13 551743800146 ASSY. TUBE FROM FRONT BRAKE HOSE 1
TO FRONT BRAKE ASSY RH
14 551743800223 ASSY. TUBE FROM T CONNECTOR TO 1
TLSPV INLET 1
15 551743800221 ASSY. TUBE FROM T CONNECTOR TO 1
TLSPV INLET 2
16 551742800105 ASSY. BRAKE HOSE REAR 2
17 551743800147 ASSY TUBE FROM REAR BRAKE HOSE TO 1
REAR BRAKE ASSY RH
18 551743800148 ASSY TUBE FROM REAR BRAKE HOSE TO 1
REAR BRAKE ASSY LH
19 551743800225 ASSY. TUBE FROM TLSPV TO REAR HOSE 1
RH
20 551743800226 ASSY. TUBE FROM TLSPV TO REAR HOSE 1
LH

127
5517131643R.04 BRAKE LINES MOUNTINGS GROUP 43

CHASSIS TYPE: ALL

128
5517131643R.04 BRAKE LINES MOUNTINGS GROUP 43

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 270242804301 CLIP (BRAKE HOSE) 8
2 551743800212 ASSY T CONNECTOR SUPPORT BRACKET 1
3 281843807703 OFFER DRG. CLAMP FOR 2 BRAKE LINES 5
4 551743800229 ASSY. BUNDY SUPPORT BKT. 6
6 284543807706 CLIP 1 BUNDY TUBE SUPPORT 2
7 551743800228 ASSY. CONTROL LINK WITH SUPPORT 1
BKT AND SLEEVE
8 551743800231 ASSY BKT TLSPV MTG 1
9 551743100118 ASSY TWIN LSPV 1
9A 551743997706 STOPPER - ASSY TLSPV 1
9B 551743997707 COLLAR - ASSY. TLSPV 1
9C 551743997710 CONTROL SPRING - ASSY TLSPV 1
9D 551743997709 BOLT M6X10 1

129
5517021646R.01A STEERING GROUP 46

CHASSIS TYPE: ALL

130
5517021646R.01A STEERING GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551746400104 ASSY STEERING WHEEL 1
1A 551746406301 HORN PAD 1
1B 551746400106 DAMPER ASSEMBLY 1
1C 551746400107 STEERING WHEEL 1
1D 551746400108 BOTTOM COVER WITH CONTACT RING 1
2 12080901206 H THIN NUT M12X1.25 1
3 12520696014 SPRING WASHER B12 1
4 551746100105 ASSEMBLY STEERING COLUMN 1
5 11323998223 HEX SCREW M8X16 4
6 12520698025 SPRING WASHER B8 4
7 11323998070 HEX SCREW M8X20 4
8 551746600104 ASSY.RACK & PINION STEERING 1
GEAR-RHD
9 11063910459 HEX BOLT M10X1.25X45 2
10 11341610208 HEX FL SCREW M10X1.25X20-8.8 2
11 12460501057 BRIGHT WASHER 10.5 2
14 551746208219 COVER SHEET 1
15 12520698050 SPRING WASHER B10 1
16 551746207701 RUBBER GASKET 1
- 551746200104 ASSY.STEERING RUBBER BELLOW-RHD 1
CONSISTS OF:
12 551746207705 RUBBER BELLOW 1
13 265446206314 BUSH (FOR RUBBER BELLOW). 1

131
5517021646R.02B RACK & PINION (M/S RANE) GROUP 46

CHASSIS TYPE: ALL

132
5517021646R.02B RACK & PINION (M/S RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551746600105 ASSY RACK AND PINION (M/S.RANE) 1
2 551746990101 HOUSING KIT (M/S.RANE) 1
3 - CAS. STG GEAR 1
4 - RACK TUBE 1
5 - NEEDLE ROLLER BEARING 1
6 270246603405 RUBBER BUSHING (M/S.RANE) 2
7 270246608404 COLLAR GEAR MOUNTING (M/S.RANE) 2
8 551746997701 RUBBER MOUNT (M/S.RANE) 1
9 551746990102 PINION BRG SUB ASSY 1
10 - PINION 1
11 - BEARING 1
12 - RETAINER RING 1
13 551746993702 RACK (M/S.RANE) 1
14 - YOKE (M/S.RANE) 1
15 - YOKE COVER (M/S.RANE) 1
16 - PINION COVER (M/S.RANE) 1
17 - OIL SEAL (M/S.RANE) 1
18 551746997703 RACK BUSH (M/S.RANE) 1
19 - SPRING (M/S.RANE) 1
20 551746997704 BELLOW - PINION (M/S.RANE) 1
21 - BELLOW - SUPPORT (M/S.RANE) 1
22 - INNER BALL JOINT ASSY (M/S.RANE) 2
23 270246600165 OUTER BALL JOINT ASY WITH NUT 2
(M/S.RANE)
24 - BELLOW STRAP - PINION (M/S.RANE) 1
25 - BELLOW STRAP - SUPPORT (M/S.RANE) 1
26 - BELLOW CLIP (M/S.RANE) 2
27 551746998201 BRACKET - SUPPORT END (M/S.RANE) 1
28 270246606506 NYLOCK NUT (M/S.RANE) 2
29 551746998601 SPACER (M/S.RANE) 1
30 551746997706 DUST EXCLUDER (M/S.RANE) 1
KIT-1 551746990108 BELLOW KIT CONSISTS OF 1
21 - BELLOW - SUPPORT 1
22 - INNER BALL JOINT ASSY 1
24 - BELLOW STRAP - PINION 1
25 - BELLOW STRAP - SUPPORT 1
26 - BELLOW CLIP 1
KIT- 2 551746990109 YOKE KIT CONSISTS OF:- 1

133
5517021646R.02B RACK & PINION (M/S RANE) GROUP 46

CHASSIS TYPE: ALL

134
5517021646R.02B RACK & PINION (M/S RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 - YOKE 1
15 - YOKE COVER 1
19 - SPRING 1
KIT- 3 551746990110 PINION COVER KIT CONSISTS OF :- 1
16 - PINION COVER 1
17 - OIL SEAL 1

135
5517021646R.03A RACK & PINION (M/S SONA KOYO) GROUP 46

CHASSIS TYPE: ALL

136
5517021646R.03A RACK & PINION (M/S SONA KOYO) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 551746600106 ASSY.RACK AND PINION STEERING 1
GEAR(M/S SONA KOYO)
2 551746990105 GEAR BOX ASSEMBLY 1
3 551746996101 TAB WASHER 2
4 551746990106 TIE ROD ASSEMBLY 2
5 551746994304 WIRE STEERING 2
6 551746997707 BOOT STEERING PINION SIDE 1
7 551746997708 BOOT STEERING RACK SIDE 1
8 551746994305 CLIP RACK BOOT 2
9 551746996501 NUT, TIE ROD END LOCK 2
10 551746990107 END COMP STEERING TIE ROD 2
11 551746996502 NYLOC NUT 2
12 551746997709 DUST COVER 1
13 551746998202 BRACKET MOUNT 1

137
5517021646R.04 STEERING COLUMN GROUP 46

CHASSIS TYPE: ALL

138
5517021646R.04 STEERING COLUMN GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551746100107 ASSY.STEERING COLUMN (M/S.SONA 1
KOYO)
2 551746100110 UPPER COLUMN ASSEMBLY 1
3 551746100111 I-SHAFT ASSEMBLY UPPER 1
4 551746100112 I-SHAFT ASSEMBLY MIDDLE 1
5 551746100113 I-SHAFT ASSEMBLY LOWER 1
6 281846100124 RUBBER JOINT ASSY-MANUAL 1
7 281846109202 SPRING WASHER 5
8 551746103201 HEX BOLT 5

139
5517131647R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

140
5517131647R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551747109911 CNG CYLINDER - 53 LTR. 1
22 551747700105 ASSY.ITVR VENTED 1
2 277847616803 MALE CONNECTOR (1/4"NPT X M18 X 1.5) 1
6 282947507709 RUBBER PACKING (LATERAL CYL. 1
STOPPER)
7 551747507704 RUBBER PACKING(LH CYLINDER 1
STOPPER)
8 551747200116 ASSY. BRACKET WITH SCREW (LH 1
CYLINDER STOPPER)
9 551747200140 ASSY.CRADLE(CYLINDER MTG.) 1
11 551747500106 ASSY.LOCKING STRAP 2
13 551747500108 ASSY.CYL.MTG.STRAP 2
15 280347509201 WASHER ( CNG.MTG.BKT) 4
17 284547506701 PIN WITH HOLE 2
18 284547506702 PIN WITH THREADED HOLE 2

141
5517131647R.02 FUEL LINES CNG GROUP 47

CHASSIS TYPE: ALL

142
5517131647R.02 FUEL LINES CNG GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551747610144 ASSY.L.P.HOSE(ITVR TO L.P.FILTER) 1
2 551747700103 ASSY.L.P.COAL.FILTER 1
3 551747610131 ASSY.L.P.HOSE 1
4 551747609909 THERMAL INSULATION SLEEVE 1
5 282947609905 PROTECTIVE COVER (LOW PRESSURE 1
HOSE)
7 284547606801 CORRUGATED HOSE 4
10 284547709902 NIPPLE 2
11 282947609907 PROTECTIVE COVER (L.P.HOSE) 1
12 282947609904 PROTECTIVE COVER (LOW PRESSURE 1
HOSE)
13 551747610136 ASSY.VENTING TUBE(CYL.REG TO TEE) 1
14 551747610135 ASSY. VENTING TUBE(CYLINDER TO TEE) 1
15 16641401203 EQUAL TEE BODY L12 1
16 551747610137 ASSY. VENTING TUBE(TEE TO C.UNION) 1
17 551747610138 ASSY. VENTING TUBE(ATMOSPHERE) 1
18 551747610148 ASSY.H.P.GAS TUBE(COU.UNION TO 1
CYLINDER)
19 277847606866 UNION 1/4"ODX1/4"OD 1
20 551747610149 ASSY.H.P.GAS TUBE(TEE TO COU.UNION) 1
21 277847606868 EQUAL TEE 1/4" OD 1
22 551747610132 ASSY.H.P.GAS TUBE (FILL.REC TO TEE) 1
23 551747610133 ASSY.H.P.GAS TUBE(PRESSURE GAUGE 1
TO TEE)
24 551747607701 SEALING RING (FILLING 1
RECEPTACLE-CORR.HOSE MTG)
25 277847606864 MALE CONNECTOR 1/4"OD X 1/4"NPT 1
26 551747607702 SEALING RING-(PRESSURE 1
GAUGE-CORRU.HOSE MTG.)
27 277847616826 B. HEAD FEMALE CONN.-1/4"NPT X1/4"OD 1
28 284547709901 HIGHPRESSURE GAUGE 50MM DIAL 1
29 551747607703 RUBBER GROMMET-CORRU.HOSE MTG 1
AT FUEL NECK CUTOUT

143
5517131647R.03 FUEL LINES MOUNTINGS GROUP 47

CHASSIS TYPE: ALL

144
5517131647R.03 FUEL LINES MOUNTINGS GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551747610151 ASSY.BRACKET (H.P.TUBE CLAMPING) 1
2 282947607713 TUBE HOLDER 4
3 282947608244 PLATE (BOTTOM) 2
5 551747608218 BRACKET(VENT&L.P.LINE MTG.ON L.M.) 1
6 551747604202 DOUBLE CLAMP(VENT&L.P.HOSE MTG.) 2
9 551747610150 ASSY.BRACKET(H.P.TUBE 1
CLAMPING-BELOW FLOOR)
10 551747107712 RUBBER GROMMET(VENT TUBE) 1
11 551747604203 P CLAMP(HOSE CLAMPING) 1
12 257342904203 COATED CLAMP ( 12 O.D.) 2
13 551747610145 ASSY.BRACKET(L.P.FILTER MTG.) 1
16 551747610142 ASSY.BRACKET(VENTING TUBE MTG.) 1
19 282947900101 ASSY. CLAMP 1
20 551747610146 ASSY.BRACKET (L.P.HOSE MTG.) 1
21 282947604213 P CLAMP 1

145
5517131647R.04 FILLING RECEPTACLE GROUP 47

CHASSIS TYPE: ALL

146
5517131647R.04 FILLING RECEPTACLE GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551747700104 ASSY.FILLING RECEPTACLE 1
- 551747707201 PURGE PLUG 1
- 551747707202 NYLON PLUG 1
3 551747707203 ANTI DIRT PLUG 1
4 551747707701 RUBBER DISC 1
5 551747707801 O-RING 1
6 551747707802 O-RING 2
7 551747707901 FILTER SPINDLE 1
8 551747709902 PULL RING 1
9 551747709903 MAGNET-SWITCH 1
10 551747709909 PICO STRAP 1
11 551747709910 RUBBER RING 1

147
5517131647R.05 FUEL FILTER GROUP 47

CHASSIS TYPE: ALL

148
5517131647R.05 FUEL FILTER GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
10 551747700103 ASSY.L.P.COAL.FILTER 1
1 551747700109 FILTER CARTRIDGE SET 1
2 551747707204 DRAIN PLUG 1
3 551747707804 O-RING-ADAPTOR L.P.COAL FILTER 2
4 551747707805 O-RING - HOUSING 1
5 551747707806 O-RING - PRESSURE SENSOR 1
6 551747707807 O-RING - FILTER CARTDIGE 1
7 551747707808 O-RING - DRAIN PLUG 1
8 551747709907 PRESSURE SENSOR 1
9 551747709908 ADAPTOR L.P.COAL FILTER 2

149
5517131647R.06 ITVR ASSEMBLY GROUP 47

CHASSIS TYPE: ALL

150
5517131647R.06 ITVR ASSEMBLY GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
11 551747700105 ASSY.ITVR VENTED 1
1 551747700106 MANUAL CLOSE,SUB-ASSEMBLY. 1
2 551747700107 SOLENOID COIL ASSY. 6
- 551747700108 PRESSUE RELIEF VALVE ASSY 1
- 551747707803 O-RING 1
5 551747709905 HIGH PRESSURE SENSOR 1
6 551747706801 INLET FITTING 1
7 551747709904 OUTLET ADAPTOR 1
8 551747709906 PRV ADAPTOR 1
9 551747709911 RUBBER RING 2
10 551747709912 LIP O RING 1

151
5517031649R.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

152
5517031649R.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551749200101 GASKET (EXHAUST MANIFOLD) 1
2 254914116503 SELF LOCKING NUT 2
3 572149100101 ASSY.CATCON CLOSE COUPLE METALLIC 1
4 570515209909 OXYGEN SENSOR (LAMBADA SENSOR) 1
5 283449205306 GASKET(FOR CATALYTIC CONVERTER) 1
6 551749100175 ASSY.MUFFLER COMPLETE WITH 1
HEATSHIELDS.
8 551749100138 ASSY. CATCON SUPPORT BRACKET 1
14 551749103706 BRACKET RH EXHAUST MOUNTING 1

153
5721410250R.01 RADIATOR AND FITMENTS GROUP 50

CHASSIS TYPE: ALL

154
5721410250R.01 RADIATOR AND FITMENTS GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572150100108 ASSY.RADIATOR COMPLETE WITH 1
DEFLECTOR
2 279050107501 RUBBER GROMET (RAD MOUNT) 3
3 14300512349 SPR. BD CLAMP 34DX12W TS17665 6
SS8451S2-Y
4 571750105801 HOSE - UPPER COOLING LINE - GC 1
(WATER OUTLET ELBO
5 571750105808 LOWER COOLING LINE 1
6 571750100115 ASSY.INTERMEDIATE PIPE WITH 1
SUPPORT BRACKET
7 571750105806 HOSE-WATER PUMP TO INTERMEDIATE 1
PIPE)
8 14300512233 SPRING BAND CLAMP 23DX12W TS17665 2
9 571720125802 HOSE- WATER BYPASS TUBE (WITH 1
INTEGRAL THERMOSTAT
10 571750100113 ASSY. NO LOSS TANK WITH CAP 1
11 254750106305 CAP (AUX. WATER TANK) 1
13 252550104201 CLAMP 3
14 571750106903 HOSE - NO LOSS TANK ( SPILL OVER 1
HOSE )(FOR GOODS
15 571750108201 CLAMP (NO LOSS TANK SPILL OVER 1
HOSE)
16 283447607709 CLAMP 1
17 253450106909 PIPE(500L 4SP BS-III SFC)RAD TO AUX. 1
18 278850105805 BRACKET HOLDING SLEEVE 1
19 571750100112 CLAMP-LCL MOUNTING 1

155
5721410250R.02 RADIATOR AND FITMENTS GROUP 50

CHASSIS TYPE: ALL

156
5721410250R.02 RADIATOR AND FITMENTS GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 572150100109 RADIATOR ASSY. 1
3 254750109904 DRAIN COCK 1
4 278850100114 PRESSURE CAP 1
5 572150100111 ASSY.FAN;MOTOR AND SHROUD 1
6 572150100112 RADIATOR GUARD + METAL DUCT 1
7 571750105809 RADIATOR DEFLECTOR 1

157
5517131654R.01 ELECTRICAL LAMPS GROUP 54

CHASSIS TYPE: ALL

158
5517131654R.01 ELECTRICAL LAMPS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754400108 ASSY COMPOSITE HEAD LAMP WITHOUT 1
LEVELING MOTOR LH
1 551754400109 ASSY COMPOSITE HEAD LAMP WITHOUT 1
LEVELING MOTOR RH
- 62120601011 LAMP H4 12V60/55W 1
- 62120601615 LAMP W5W 12V 5W 1
- 62120601712 LAMP PY21 12V 21W 1
2 282954400103 SIDE REPEATER LAMP 2
- 62120601615 LAMP W5W 12V 5W 1
4 551754400107 ASSY HIGH MOUNTED STOP LAMP 1
- 62120601135 LAMP W2.3W 12V
5 551754400113 ASSY REGISTRATION PLATE LAMP 1
- 62120601615 LAMP W5W 12V 5W 1
6 551754400105 ASSY TAIL LAMP LH 1
6 551754400106 ASSY TAIL LAMP RH 1
- 62120601402 LAMP P21/5 12V 21/5W 1
- 62120601712 LAMP PY21 12V 21W 1
- 62120601631 LAMP W16W 12V 16W 1
7 551754400111 ASSY HEAD LAMP MTG BRACKET LH 1
7 551754400112 ASSY HEAD LAMP MTG BRACKET RH 1

159
5517131654R.02 ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: ALL

160
5517131654R.02 ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 551754100123 BATT CABLE POSITIVE 1
3 551754100116 BATTERY CABLE NEGATIVE 1
5 551754100121 ASSY BATTERY CLAMP 1
7 551754109909 EARTH CABLE 1
9 551754100118 ASSY LITTLE FUSE BOX MTG BKT 1
14 551754209923 HORN 12V DC 1
15 551754500103 ASSY COMBISWITCH 1
16 551754200109 ASSY INSTRUMENT CLUSTER 1
17 551754509916 HAZARD WARNING SWITCH 1
18 263254504602 FLASHER 12V 1
19 277954200118 KIT SOCKET-W/ILLUMINATING RING 1
20 287154206301 12V POWER SOCKET CAP 1
21 551754409919 REAR REFLEX REFLECTOR 2
22 551754600153 WIRING HARNESS CYLINDER EARTHING 1
MAGIC IRIS CNG
23 551754500102 ASSY IGNITION SWITCH 1
24 283454406306 TAIL LAMP TOP CATCHER 2
25 551754407501 RUBBER WASHER FOR HEAD LAMP 4
MOUNTING
26 267899006524 4.2 SCREW SPRING 4
27 551754608236 WIRING HARNESS BRACKET NEAR FUSE 1
BOX
28 551754208201 RELAY MOUNTING BRACKET 1
29 551754608237 BRACKET 2WAY ON LONG MEMBER 1
30 551754108206 BATTERY CABLE BRACKET 1
- 551754208211 WIRING HARNESS BKT ON SUSPENSION 1
CROSS MEMBER
- 551754608238 3WAY BRACKET ON LONG MEMBER 1
- 551754500102 ASSY IGNITION SWITCH 1
- 62123224774 FUSE MINI BLADE 10A 10
- 62123224782 FUSE MINI BLADE 15A 3
- 62123224791 FUSE MINI BLADE 20A 5

161
5517131654R.03 WIRING HARNESS GROUP 54

CHASSIS TYPE: ALL

162
5517131654R.03 WIRING HARNESS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754600150 WIRING HARNESS MAIN 1
2 551754600116 ASSY ROOF WIRING HARNESS 1

163
5517271660R.01 BODY SHELL GROUP 60

CHASSIS TYPE: ALL

164
5517271660R.01 BODY SHELL GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551760000252BF ASSY BODY SHELL COMPLETE PAINTED 3 1
DOOR
2 551760000250 ASSY BODY SHELL NO DOOR 1

165
5517271660R.02 SHEET METAL PARTS - I GROUP 60

CHASSIS TYPE: ALL

166
5517271660R.02 SHEET METAL PARTS - I GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551762000101 ASSY FRONT WALL COMPLETE 1
2 551788100105 ASSY FENDER LH 1
3 551788100106 ASSY FENDER RH 1
4 551772200101 ASSY FRT DOOR SHELL LH 1
4 551772200102 ASSY FRT DOOR SHELL RH 1
5 551763700119 ASSY SIDE WALL OUTER COMPLETE LH 1
(PC)
5 551763700120 ASSY SIDE WALL OUTER COMPLETE RH 1
(PC)
6 551773200103 ASSY PANEL RR/DR LH 1
7 551765200103 ASSY PANEL CARRIER ROOF 1
8 551765708202 PANEL ROOF PC 1
9 551760600101 ASSY DASHBOARD CROSS MEMBER 1
10 551761100195 ASSY A MOUNT TUBE STRUCTURE 1
11 551763700137 ASSY CARRIER SIDE WALL OUTER 1
COMPLETE LH
12 551760100139 ASSY PANEL REAR CROSS 1
13 551761200210 ASSY COVER AIRFILTER ACCESS 1
14 551761800136 ASSY COVER START MOTOR SERVICE 1
15 551761100152 ASSY BRAKET RADIATOR 1
16 551763200168 ASSY BRKT RR BUMPER MTG 1
17 551763700126 ASSY CARRIER SIDE WALL OUTER 1
COMPLETE RH
18 551763700127 ASSY PANEL CARRIER SIDE WALL OUTER 1
LOWER RH
19 551761108240 PANEL BATTERY SERVICE HOLE COVER 1

167
5517271660R.03 SHEET METAL PARTS - II GROUP 60

CHASSIS TYPE: ALL

168
5517271660R.03 SHEET METAL PARTS - II GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551763000103 ASSY SIDE WALL COMPLETE LH PC 1
1 551763000104 ASSY SIDE WALL COMPLETE RH (PC) 1
2 551765200101 ASSY ROOF HEADER FRONT 1
3 551760100140 ASSY PANEL REAR CROSS WALL OUTER 1
4 551760100125 ASSY BATTERY SUPPORT GC AND PC 1
5 551765208206 PANEL CARRIER ROOF 1
6 551765200108 ASSY REAR CORNER ROOF PC 1
7 551765203301 BRACKET CANOPY ROOF REAR 1
9 551761600103 ASSY WHEEL ARCH FRONT LH 1
9 551761600104 ASSY WHEEL ARCH FRONT RH 1
10 551761206909 SUPP BEAM FRT SUSP REAR SQUARE 1
TUBE
11 551761200118 ASSY BRACKET BUMPER MTG SIDE LH 1
12 551764603301 BRACKET MIDDLE- REAR PANEL 1
13 551760106910 REINF PARKING LEVER LOWER 1

169
5517011667R.01 WINDSHIELD GLASS GROUP 67

CHASSIS TYPE: ALL

170
5517011667R.01 WINDSHIELD GLASS GROUP 67

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551767102301 ASSY GLASS WINDSHIELD 1
2 551767106305 MOULD WINDSHIELD GLASS 1
3 551767106301 GLASS STOPPER 4

171
5517011668R.01 DASHBOARD-I GROUP 68

CHASSIS TYPE: ALL

172
5517011668R.01 DASHBOARD-I GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
3 281888700105 ASSY CAP & WASHER FOR M6 SCREW 5
4 551768900109 ASSY DASHBOARD LOW END PC 1
6 551768900112 ASSY INSTRUMENT HOOD COVER 1
LOWER
7 551768906313 BELLOW HOLDER 1
8 551768900110 ASSY NACELLE COMPLETE 1
9 551768906314 PAD AUDIO SUPPORT 2
10 551768900111 ASSY INSTRUMENT CLUSTER HOOD 1
UPPER
10B 287499506301 RIB LOCK CLIP 1

173
5517011668R.02 DASHBOARD-II GROUP 68

CHASSIS TYPE: ALL

174
5517011668R.02 DASHBOARD-II GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551768900109 ASSY DASHBOARD LOW END PC 1
3 551768906304 CAP WASHER RESERVIOR 1
4 551768906305 CAP BREAK FLUID RESERVIOR 1
5 551768906310 HOUSING GLOVE BOX 1
6 551768900104 ASSY LID GLOVE BOX 1
6B 551768906317 LOCK GLOVE BOX 1
7 11492498213 TAP SCREW C-ST4.2X16 TS17245 2
SS8451-13D
8 551768906311 STOPPER GLOVE BOX 3
13 551768906322 DUMMY COVER PAINO SWITCH 2
13 551768906323 DUMMY COVER HEADLAMP LEVELING 1
SWITCH

175
5517011668R.03 FLOOR MAT GROUP 68

CHASSIS TYPE: ALL

176
5517011668R.03 FLOOR MAT GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551768406301 FLOOR MAT FRONT 1
2 551768406302 FLOOR MAT REAR 1
3 551768206301 INSULATION ENGINE COVER 2
4 551768206302 INSULATION ENGINE FRONT 1
5 551768206303 INSULATION ENGINE SIDE RH 1
6 551768206304 INSULATION ENGINE SIDE LH 1
7 551768206305 INSULATION AIR FILTER COVER 1
8 551768206307 INSULATION REAR FLOOR PANEL 1
9 551768206308 INSULATION COVER START MOTOR 1
SERVICE
10 551768206309 INSULATION EXHAUST COVER 1
11 551768203301 RETAINER FOR INSULATION 43
12 267899506343 INSULATION CLIP 4

177
5517021672R.01 FRONT DOOR GROUP 72

CHASSIS TYPE: ALL

178
5517021672R.01 FRONT DOOR GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 283472300145A6 ASSY DOOR INNER HANDLE FRT LH 1
1 283472300146A6 ASSY DOOR INNER HANDLE FRT RH 1
2 282972306306 DOOR PULL 1
3 551772300116 KIT ASSY LOCK SET IRIS CNG 1
3A 551768906317 LOCK GLOVE BOX 1
3B 551754500102 ASSY IGNITION SWITCH 1
3C 551781100115 ASSY KEY (WITH TAG) 1
3E 551772300108 ASSY DOOR LOCK 2
4 551772300103 ASSY DOOR LATCH WITH LINKS LH 1
4 551772300104 ASSY DOOR LATCH WITH LINKS RH 1
5 283472300173 ASSY STRIKER 2
6 551772300108 ASSY DOOR LOCK 2
7 551772306306 DOOR PRIMARY SEAL RH 1
7 551772306305 DOOR PRIMARY SEAL LH 1
8 551772306307 DOOR SECONDARY SEAL MOULD LH 1
8 551772306308 DOOR SECONDARY SEAL MOULD RH 1
9 551772506301 DOOR GLASS RUN MOULD LH 1
9 551772506302 DOOR GLASS RUN MOULD RH 1
10 551772500101 ASSY MANUAL WINDOW REGULATOR LH 1
10 551772500102 ASSY MANUAL WINDOW REGULATOR RH 1
11 551772306303 WAIST SEAL OUTER LH 1
11 551772306304 WAIST SEAL OUTER RH 1
12 551772502301 REGULATING GLASS FRONT DOOR LH 1
12 551772502302 REGULATING GLASS FRONT DOOR RH 1
13 551772700101 ASSY FRONT DOOR PAD LH 1
13 551772700102 ASSY FRONT DOOR PAD RH 1
14 551772706301 PLASTIC MEMBRANE LH 1
14 551772706302 PLASTIC MEMBRANE RH 1
15 551772306301 WAIST SEAL INNER LH 1
15 551772306302 WAIST SEAL INNER RH 1
16 551772300105 ASSY DOOR OUTER HANDLE 1
16 551772300106 ASSY OUTER DOOR HANDLE RH 1
17 11405606200 CR PAN HD SCREW M6X20 2
18 283472300155 ASSY WINDOW WINDING HANDLE 2

179
5517011673R.01 REAR DOOR GROUP 73

CHASSIS TYPE: ALL

180
5517011673R.01 REAR DOOR GROUP 73

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551773306301 REAR DOOR TOP COVER 1
2 551773700101 ASSY REAR DOOR PAD LH 1
3 269872306303 STRAP (FRONT DOOR) 1
4 282973303801 DOVETAIL DOOR SIDE 1
5 551773300103 ASSY RR DOOR LATCH WITH LINKS LH 1
6 551773306303 RR DR PRIMARY SEAL LH 1
7 283472306325A6 BEZEL DOOR INNER HANDLE LH ITW 1
8 283472300145A6 ASSY DOOR INNER HANDLE FRT LH 1
13 551772300105 ASSY DOOR OUTER HANDLE 1
14 551773306306 DOVETAIL BODY SIDE 1
15 282973300101 ASSY DOOR HINGE REAR DOOR 2
16 265472700103 ASSY.DOOR PAD CLIP. 8
17 283472306316 POP UP KNOB 2
18 282973306303 GROMMET POP UP KNOB 2

181
5517011679R.01 CANOPY GROUP 79

CHASSIS TYPE: ALL

182
5517011679R.01 CANOPY GROUP 79

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
4 282999506303 CANOPY SIDE MTG CLIP 65
1 551779200101 ASSY CANOPY COMPLETE 1
- 885479015517 CANOPY COVER KIT 1

183
5517271681R.01 INTERNAL AND EXTERNAL FITMENTS-I GROUP 81

CHASSIS TYPE: ALL

184
5517271681R.01 INTERNAL AND EXTERNAL FITMENTS-I GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551769100102 ASSY SIDE PAD REAR LH 1
1 551769100103 ASSY SIDE PAD REAR RH 1
2 551769506302 GRAB HANDLE FRONT 1
3 551781100110 ASSY OUTER REAR VIEW MIRROR DOOR 1
MTG LH
3 551781100111 ASSY OUTER REAR VIEW MIRROR DOOR 1
MTG RH
4 551769106307 A PILLAR TRIM LH 1
4 551769106308 A PILLAR TRIM RH 1
5 551781806301 MASCOT-IRIS 1
6 282999506301 TREE CLIP 1
7 551781100109 ASSY OUTER REAR VIEW MIRROR BLANK 1
COVER LH
8 551769106301 PAD REAR PANEL 2
9 551781100135 ASSY FUEL FILLAR COVER IRIS CNG 1
10 551781006301 MAGIC IRIS CNG DECALS LH 1
10 551781006302 MAGIC IRIS CNG DECALS RH 1
11 551781106323 TAPE SASH FRONT DOOR TOP LH 1
11 551781106324 TAPE SASH FRONT DOOR TOP RH 1
12 283481100120 ASSY SUNVISOR WITH TWO POINT MTG 1
RH
13 283481106338 SUNVISOR HINGE CLIP MOUNTING RH 1
14 551781100112 ASSY INTERNAL REAR VIEW MIRROR 1
15 282981806304 OFFER DRG MAGIC MASCOT 1
16 551769106309 ELR UNIT COVER LH 1
16 551769106310 ELR UNIT COVER RH 1
17 551769100108 ASSY TOP COVER REAR 1
18 551769100101 ASSY SIDE PAD FRONT RH 1
19 551769106317 `B' PILLAR CORNER COVER RH 1
20 551781909901 SUPPORT ROD TOOL KIT 1

185
5517271681R.02 INTERNAL AND EXTERNAL FITMENTS-II GROUP 81

CHASSIS TYPE: ALL

186
5517271681R.02 INTERNAL AND EXTERNAL FITMENTS-II GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551769506304 HEADLINER FRONT PC 1
2 551769506303 HEADLINER REAR 1
3 551781106333 REAR SEAT SIDE SUPPORT PAD RH 1
3 551781106320 REAR SEAT SIDE SUPPORT PAD LH 1
4 551781106335 CAP FOR AIR INTAKE PROVISION HOLES 5
5 551781906306 TOOL KIT HOLDIG STRAP 1
6 551781106338 SEAL BATTERY TRAY 1
7 551781106318 A PILLAR CORNER INNER COVER LH 1
7 551781106319 A PILLAR CORNER INNER COVER RH 1
- 265469504301 SPRING CLIP [INNER LINING] 6
8 551781100116 ASSY FRONT EMBLEM 1
9 551781106315 SEAL AIR FILTER COVER 1
10 551781106317 SEAL STARTER MOTOR COVER 1
11 551769306301 COVER FRONT FLOOR UPPER 2
12 551769706301 B PILLAR SEAL 2
13 551799506301 SEAT SEAL MTG CLIP 4
14 551799506316 CAP DIA 10 HOLE 11
14 551799506317 CAP DIA 12 HOLE 3
15 551769106316 TAIL LAMP COVER LH 2
15 551769106320 TAIL LAMP COVER RH 2
16 551799506308 PLASTIC CAP FOR SLOT 10 X 14 6
16 551799506309 PLASTIC CAP FOR SLOT 16 X 12 1
16 551799506310 PLASTIC CAP FOR SLOT 16 X 20 2
17 551799506314 CLIP M8 WELD NUT 10
17 551799506313 CLIP M6 WELD NUT 5
18 269981906312 PLUG BUTTON FOR 20 DIA.HOLE 1
18 269981906313 PLUG BUTTON FOR 25 DIA.& 26 DIA.HOLE. 4
19 551754607509 PLUG BUTTON FOR 25 X 40 SLOT 1
19 551754607508 PLUG BUTTON FOR 30 X 40 SLOT 3
20 282999506303 CANOPY SIDE MTG CLIP 1
21 551799506315 CAP DIA 16 HOLE 18
21 551799506318 CAP DIA 8 HOLE 14
22 551781906301 PLUG GROMMET FOR 10X14 SLOT 7
23 551781906308 PLUG BUTTON FOR 16 X 20 SLOT 2
23 551781906309 PLUG BUTTON FOR 8 X 12 SLOT 2
24 287199506301 TRIM CLIP 3
25 267899706341 SCREW GROMMET M4 3
26 265472700103 ASSY.DOOR PAD CLIP. 14
27 551799506313 CLIP M6 WELD NUT 2

187
5517271681R.02 INTERNAL AND EXTERNAL FITMENTS-II GROUP 81

CHASSIS TYPE: ALL

188
5517271681R.02 INTERNAL AND EXTERNAL FITMENTS-II GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 265469504301 SPRING CLIP [INNER LINING] 6
29 283499506315 HEADLINING TREE 9
30 551774506301 TAILGATE SEAL 1
- 551781106339 DRIVER SEAT SUPPORT PAD RH 1
- 551781106340 DRIVER SEAT SUPPORT LH 1

189
5517011682R.01A WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: ALL

190
5517011682R.01A WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 551782400108 ASSY WIPER ARM WITH BLADE & NOZZLE 1
2 551782400116 ASSY BLADE 1
1 551782400115 ASSY ARM 1
3 551782409903 NOZZLE 1
4 551782400113 ASSY WIPER MOTOR SYSTEM COMPLETE 1 FOR SELECTION
RHD - LUCAS
4 551782400118 ASSY WIPER MOTOR SYSTEM RHD 1 FOR SELECTION
COMPLETE - DENSO
5 551782400112 KIT ASSY WASHER BOTTLE 1

191
5517011682R.02 WIPER MOTOR PARTS - DENSO GROUP 82

CHASSIS TYPE: ALL

192
5517011682R.02 WIPER MOTOR PARTS - DENSO GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 551782400118 ASSY WIPER MOTOR SYSTEM RHD 1
COMPLETE - DENSO
SERVICABLE PARTS ARE:-
1 551782409919 MOTOR ASSY WIPER 1
2 551782409920 LINK ASSY WIPER 1
3 551782409921 BOLT W/WASHER 3
4 551782409922 BOLT M6X20 2
5 551782409923 WASHER 2
6 551782409924 CAP 1
7 551782409925 HEX NUT M8X1 1
8 551782409926 WASHER W/PACKING 1
9 551782409927 HEX FLANGE NUT M8X1.25 1

193
5517011682R.03 WIPER MOTOR PARTS - LUCAS GROUP 82

CHASSIS TYPE: ALL

194
5517011682R.03 WIPER MOTOR PARTS - LUCAS GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551782400113 ASSY WIPER MOTOR SYSTEM 1
RHD-LUCAS
SERVICABLE PARTS ARE:-
2 551782409905 MOUNTING BRACKET 1
3 551782409906 CHANNEL LINK ASSY 1
4 551782409907 SPINDLE LINK AND PIN ASSY 1
5 551782409908 ROTARY LINK ASSY 1
6 551782409909 PIVOT COVER 1
7 551782409910 HEX NUT M18X1.0 1
8 551782409911 CUP WASHER 1
9 551782409912 SEAL 1
10 551782409913 ARM NUT M8X1.5 1
11 - ASSY WIPER MOTOR 1 SERVICED UNDER
551782400113
12 551782409914 GEAR BOX BRUSHPLATE AND ARMATURE 1
ASSY
13 551782409915 YOKE AND BEARING ASSY 1
14 551782409916 COVER PLATE AND BRUSHBOX ASSY 1
15 551782409917 GEAR AND SLIP RING ASSY 1
16 551782409918 FASTNERS AND SEAL KIT 1
CONSISTS OF:
16.1 - COVER PLATE FIXING SCREW 3
16.2 - BELLEVILLE WASHER 1
16.3 - COVER SEAL 1
16.4 - THRUST SCREW 1
16.5 - LOCK NUT 1
16.6 - SEAL 1
16.7 - GASKET 1
16.8 - SPRING WASHER (YOKE FIXING) 2
16.9 - SCREW (YOKE FIXING) 2

195
5517021683R.01 VENTILATION GROUP 83

CHASSIS TYPE: ALL

196
5517021683R.01 VENTILATION GROUP 83

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 551783100102 ASSY VENTILATION DUCT COMPLETE RH 1
2 551783100101 ASSY VENTILATION DUCT COMPLETE LH 1
3 551783606301 CROSS LINK FOAM VENTILATION DUCT 2
4 551783106305 GASKET VENTILATION DUCT 2
5A 551783106304 VENTILATION DUCT INSIDE RH 1
5B 551783106303 VENTILATION DUCT INSIDE LH 1
7 551783106313 GRILL VENTILATION FIXED LOOVERS 2
8 281868906501 C NUT -ST 4.8 8
- 551783100107 ASSY GRILL COMPLETE 1

197
5517011688R.01 FRONT BUMPER GROUP 88

CHASSIS TYPE: ALL

198
5517011688R.01 FRONT BUMPER GROUP 88

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551788506306 BEZEL FRONT REFLEX REFLECTOR;LH 1
2 551788506307 BEZEL FRONT REFLEX REFLECTOR;RH 1
3 551788500101 ASSY IMPACT BEAM FRONT BUMPER 1
7 551788506303 SIDE SUPPORT;FRONT BUMPER;RH 1
8 551788506302 SIDE SUPPORT ;FRONT BUMPER;LH 1
9 11341506141 HEX FL SCREW M6X14 11
TS17130-8.8-SS8451-8C
10 12650600647 WASHER A6.4 IS5370 ST SS8451-8C 11
11 282999506303 CANOPY SIDE MTG CLIP 2
12 551788506304 COVER TOWING HOOK 1
13 283468908210 C NUT -ST 4.8 2
14 551788500108 ASSY FASCIA FRONT BUMPER WITHOUT 1
FOG LAMP
15 551788100103 ASSY BEZEL LH 1
16 551788100104 ASSY BEZEL RH 1
19 287499506301 RIB LOCK CLIP (ITW) 14

199
5517011688R.02 REAR BUMPER GROUP 88

CHASSIS TYPE: ALL

200
5517011688R.02 REAR BUMPER GROUP 88

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551788600108 ASSY FACIA REAR BUMPER COMPLETE 1
WITHOUT FOG LAMP
2 551788606302 COVER TOWING HOOK 1
3 11492498361 CR FL PAN HD TAP SCR C-ST4.8X19 2
TS17249
5 264181906315 SCREW GROMMET 2
6 11341506141 HEX FL SCREW M6X14 4
TS17130-8.8-SS8451-8C
7 12650600647 WASHER A6.4 IS5370 ST SS8451-8C 4

201
5517011691R.01 DRIVER SEAT GROUP 91

CHASSIS TYPE: ALL

202
5517011691R.01 DRIVER SEAT GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551791000102 ASSY DRIVER SEAT PC (TJC) 1
2 551791000109 ASSY WELDED DRIVER SEAT FRAME 1
COMPLETE PENGUIN PC
3 551791000110 ASSY DRIVER FSB FOAM PAD PC 1
4 551791000111 ASSY DRIVER FSC FOAM PAD PC 1
5 551791000112 ASSY WELDED SLIDER SET WITH MTG 1
BKT
6 551791009901 TOREX HEAD M8 X15L BOLT 4
7 551791009905 WASHER 8.5 4

203
5517011691R.02 FRONT SEAT BELT GROUP 91

CHASSIS TYPE: ALL

204
5517011691R.02 FRONT SEAT BELT GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
M/S IFB
1 551791500101 ASSY FRONT SEAT BELT KIT FOR FIX 1
CO-DRIVER
2 551791500104 ASSY ELR UNIT RH 1
3 551791500105 ASSY TWIN BUCKLE FOR FIX CO DRIVER 1
SEAT
4 551794500102 ASSY ELR UNIT LH 1
M/S RANE TRW
1 551791500101 ASSY FRONT SEAT BELT KIT FOR FIX 1
CO-DRIVER
2 551791500108 ASSY ELR UNIT RH 1
3 551791500109 ASSY TWIN BUCKLE FOR FIX CO DRIVER 1
SEAT
4 551794500103 ASSY ELR UNIT LH 1

205
5517011692R.01 REAR SEAT MOUNTINGS GROUP 92

CHASSIS TYPE: ALL

206
5517011692R.01 REAR SEAT MOUNTINGS GROUP 92

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
3 551792000101 ASSY REAR SEAT 1
4 551761800134 ASSY SEAT PAN 1
5 551781106314 SEAL SEAT PAN 1
6 281891704201 ASSY FRONT SEAT TOGGLE CLAMP 2
7 11341506125 HEX FL SCREW M6X12 4
TS17130-8.8-SS8451-8C

207
5517011692R.02 REAR SEAT GROUP 92

CHASSIS TYPE: ALL

208
5517011692R.02 REAR SEAT GROUP 92

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551792000101 ASSY REAR SEAT 1
2 551792000107 ASSY WELDED RSB COMPLETE PC 1230 1
3 551792003301 RSB TOP MARRIAGE SUPPORT BKT 2
4 551792009901 TORX HEAD M8X15L BOLT 4
5 551792003302 RSB LOWER MARRIAGE HINGE MTG BKT 3
6 551792009902 M8 STEP BOLT 3
7 551792009903 DELRIN BUSH -FRONT HINGE 6
8 551792009904 M8 NYLOC NUT 3
9 551792000108 ASSY RSB FOAM PAD PC 1230 1
10 551792000109 ASSY RSB FOAM PAD PC 1230 1
11 551792009905 WASHER 8.5 4

209
5517011692R.03 REAR SEAT BELT GROUP 92

CHASSIS TYPE: ALL

210
5517011692R.03 REAR SEAT BELT GROUP 92

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551792500101 ASSY REAR SEAT LAP BELT KIT(3P) 1
2 551792500105 ASSY REAR LAP BELT 2
3 551792500106 ASSY REAR TWIN BUCKLE 1
4 551792500107 ASSY LAP PLUS BUCKLE 1

211
5517011694R.01 CO-DRIVER SEAT GROUP 94

CHASSIS TYPE: ALL

212
5517011694R.01 CO-DRIVER SEAT GROUP 94

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551794000102 ASSY CO DRIVER SEAT WITH HEAD 1
REAST
2 551794000106 ASSY WELDED CO-DRIVER SEAT FRAME 1
STRUCTURE PENGUIN PC
3 551794000107 ASSY DRIVER FSC FOAM PAD PC 1
4 551794000108 ASSY DRIVER FSB FOAM PAD PC 1

213

You might also like