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ILLUSTRATED SPARE PART LIST

FOR

DV12 ENGINE
FOR POWER GENERATION
A/C – EXPORT

APPLICATION CODE NO.


DV2.1246

KIRLOSKAR OIL ENGINES LIMITED


Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

JUNE – 2012 PUBLICATION NO. DV2.066.19.0.00 – REV. 01

1
GROUP INDEX
APPLICATION CODE DV2.1246

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR CLEANER MOUNTING DV2.505.3 1 5
2 AIR CLENAER SYSTEMS WITH STRAP DV2.505.2 1 6, 7
3 ANTI VIBRATION MOUNTS FOR DV12 DV2.061 1 8
4 BREATHER AND MOUNTING DV0.046 2 9
5 BREATHER PIPE ASSLY FOR 625KVA DV2.054.1 1 10
6 CAC PIPES FOR DV12 DV2.033.2 1 11
12 TO
7 CAC PIPING DV2.033 1
14
8 CAMSHAFT DV2.004 1 15
9 CETRIFUGAL FITER AD ASSLY. DV0.041 1 16, 17
10 CONNECTING ROD DV0.005 12 18
19 TO
11 CRANKCASE DV2.001 1
22
12 CRANKSHAFT DV2.003 1 23
24 TO
13 CYLINDER HEAD DV0.007 12
28
14 CYLINDER LINER DV0.002 12 29
15 DELIVERY TUBE DV2.042 1 30, 31
ENGINE CONTROL PANEL TO
16 ALTERNATOR CONTROL HARNESS DV0.911.1 1 32
(FOR C.T & 3PH. SUPPLY CONNECTION)
ENGINE CONTROL PANEL WITH
33 TO
17 KG 545 UNIT & (WITH 1700MM PIPE & DV0.853.2 1
37
CONNECTOR)
18 ENGINE FOOT DV0.034 1 38
ENGINE WIRING HARNESS FOR
19 DV2 ENGINE WITH KG545 UNIT & DV2.910.1 1 39
WITH CONECTOR
20 EXHAUST ELBOW DV0.064 1 40, 41
42 TO
21 EXHAUST MANIFOLD DV2.024 1
44
FAN DRIVING ARRANGEMENT FOR
22 DV2.029.5 1 45, 46
DV12 (FOR 625 KVA)
23 FILTER ELEMENTS DV0.065 1 47
FLOAT TYPE LEVEL SENSOR, MAKE:
24 RICO THREADING: 1" BSP, EFFECTIVE DV0.901.25 1 48
LENGTH 115 MM
25 FLYWHEEL DV0.026 1 49
FOOT MOUNTING WASHER
26 DV0.034.04 8 50
(FOR DISPATCH)
27 FUEL FILTER DV0.020 1 51
28 FUEL PIPE FOR DV12 DV2.507 1 52
29 FUEL PIPES DV2.022 1 53, 54
55 TO
30 FUEL PUMP ASSEMBLY DV2.040 1
62
31 FUEL PUMP CAP DV0.019 1 63

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
32 GEAR CASING CUM FLYWHEEL HSG DV0.025 1 64, 65
33 H.P. PIPE DV2.021 1 66
34 HEAT SHIELD DV2.051 1 67
35 INJECTORS DV2.008 12 68
69 TO
36 INLET MANIFOLD (2 PIECE) DV2.023.1 1
71
ITERMEDIATE DOUBLE GEARS
37 DV0.010 1 72
(CRANK GEAR AND CAM GEAR)
ITERMEDIATE GEAR ASSLY
38 DV0.011 1 73
(CAM & FUEL PUMP GEAR)
39 K LUB OIL DV0.559.1 40 74
40 KIT GROUP DV0.178 1 75
41 KIT GROUP DV0.509 1 76
77 TO
42 KIT GROUP FOR CANOPY DV2.178.2 1
79
KIT GROUP FOR CONTROL PANEL
43 DV0.178.1 1 80
MOUNTING AND FOOT
44 KIT GROUP FOR EXHAUST DV0.178.4 1 81
82 TO
45 LUB OIL COOLER, HEADER AND FILTER DV0.014 1
85
LUB OIL DRAIN ARRANGEMENT FOR
46 DV0.056.2 1 86
DV SERIES W/O DRAIN HAND PUMP
47 LUB OIL PUMP DV2.013 1 87, 88
48 LUB OIL SUMP DV2.017 1 89
LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
49 2H.092.6 1 90
(INDIA), 2 TERMINAL, BODY GROUND
WITH IMPORTED BOBBIN ASSEMBLY
50 MICO ALTERNATOR & MOUNTING DV0.062.2 1 91
51 MICO ALTERNATOR, 24 V F6.639.2 1 92
52 OIL & FUEL PIPING DV2.069 1 93, 94
53 OILSEAL PULLEY END DV0.012 1 95
54 PISTON DV0.006 12 96
55 PREFILTER DV0.053 1 97
56 PROTECTION CAPS DV0.075 1 98
RADIATOR ASSEMBLY FOR
57 DV2.031.30 1 99
DV12 625 KVA (BANCO)
58 RADIATOR HOSES & HOSE CLIPS DV2.031.1 1 100, 101
59 RADIATOR SUPPORT MOUNTINGS DV2.049.1 1 102
RADIATOR WATER DRAIN CONNECTION
60 4H.634 1 103
WITH 1/2'NPTF COCK
61 ROCKER COVER DV0.009 11 104
62 ROCKER COVER (WITH BREATHER) DV2.009.2 1 105
63 SET OF PART ALONG WITH KG545 UNIT DV2.852 1 106
64 SILENCER FOR DV SERIES DV2.188.10 2 107
65 STARTER DV0.027 1 108
66 SUCTION TUBE DV0.043 1 109
67 TAPPET AND PUSH ROD TUBE DV0.018 24 110

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
68 THERMOSTAT HOUSING DV0.015 1 111, 112
69 TORSIONAL VIBRATION DAMPER DV2.030 1 113
114 TO
70 TURBOCHARGER AND MOUNTING DV2.032 1
116
71 VENT PIPE FOR RADIATOR DV0.071 1 117
72 WATER PUMP DV0.016 1 118
WIRING HARNESS TIE,
73 02.1216.01 2 119
200MM LENGTH, IN BLACK COLOUR
74 SET OF JOINTS DV2.066.25 1 120
75 SET OF WASHERS DV2.066.17 1 123
76 SET OF `O' RINGS DV2.066.20 1 124

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - AIR CLEANER MOUNTING GROUP: - DV2.505.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.12.000. PLAIN MACHINED WASHER - M12 8
2 50.002.12.040. SET BOLT - M12X1.75X40 - 8.8 8

5
TITLE: - AIR CLENAER SYSTEMS WITH STRAP GROUP: - DV2.505.2

9 2

3 19 18

4 11
5 20
6 21

5 23 24 25
22 19
7
12
13
14
8 15
16 14
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.505.50.0.00 AIR CLEANER KIT FOR DV12 LH 1 OF SR. NO.
2 TO 9
NOT SUPPLIED
2 DV2.505.10.0.00 AIR CLEANER LH SIDE 1
LOOSE
HOSE CLAMP
3 F6.986.02.0.00 1
(T BOLT TYPE, 163.5 MM, ID)
4 DV2.505.02.0.00 HOSE REDUCER ELBOW 1
5 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 2
METALIC PIPE FOR DV12
6 DV2.505.16.0.00 1
(SUPPLIER FLEETGAURD :-8901210)
7 DV0.035.08.0.00 HOSE REDUCER ELBOW 1
8 DV0.505.02.0.00 HOSE CLAMP T BOLT 1
9 F6.986.06.0.00 HOOD ASSEMBLY 1
CONSISTING
*10 DV2.505.60.0.00 AIR CLEANER KIT FOR DV12 RH 1 OF SR. NO.
11 TO 18
NOT SUPPLIED
11 DV2.505.20.0.00 AIR CLEANER RH SIDE 1
LOOSE

6
TITLE: - AIR CLENAER SYSTEMS WITH STRAP GROUP: - DV2.505.2

9 2

3 19 18

4 11
5 20
6 21

5 23 24 25
22 19
7
12
13
14
8 15
16 14
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOSE CLAMP
12 F6.986.02.0.00 1
(T BOLT TYPE, 163.5 MM, ID)
13 DV2.505.02.0.00 HOSE REDUCER ELBOW 1
14 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 2
METALIC PIPE FOR DV12
15 DV2.505.16.0.00 1
(SUPPLIER FLEETGAURD :-8901210)
16 DV0.035.08.0.00 HOSE REDUCER ELBOW 1
17 DV0.505.02.0.00 HOSE CLAMP T BOLT 1
18 F6.986.06.0.00 HOOD ASSEMBLY 1
19 DV2.505.11.0.00 STRAP FOR AIR CLEANER 4
20 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 8
21 50.506.10.000. PLAIN MACHINED WASHER - M10 16
22 50.006.10.000. NUT - M10X1.5 - GR.8.8 8
23 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 4
24 50.506.08.000. PLAIN MACHINED WASHER - M8 8
25 50.006.08.000. NUT- M8X1.25 - GR.8.8 4

7
TITLE: - ANTI VIBRATION MOUNTS FOR DV12 GROUP: - DV2.061

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ANTI VIBRATION MOUNTS FOR
1 DV0.061.01.0.00 6
DV SERIES
2 50.506.12.000. PLAIN MACHINED WASHER - M12 12
3 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 12

8
TITLE: - BREATHER AND MOUNTING GROUP: - DV0.046

12

14

13
8 6
5
7
3

4
9

11
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.046.20.0.00 BREATHER ASM 1 OF SR. NO. 2, 9
& 11
CONSISTING
*2 DV0.046.10.0.00 BREATHER PLATE ASM 1 OF SR. NO. 3
TO 8
3 DV0.046.01.0.00 BREATHER PLATE 1
4 50.010.08.025. STUD - M8X1.25X025 - 8.8 2
JOINT (BET. BREATER PLATE &
5 DV0.046.04.0.00 1
ADAPTER)
6 DV0.046.02.0.00 BREATHER ADAPTOR 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.080.08.000. NUT (SS) - M8x1.25 2
9 DV0.046.03.0.00 O RING FOR BREATHER PLATE 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4
11 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
CRANKCASE BREATHER
12 DV0.046.07.0.00 1
(DV ENGINE)
13 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 1
14 DV0.046.09.0.00 `O' RING 1

9
TITLE: - BREATHER PIPE ASSLY FOR 625KVA GROUP: - DV2.054.1

1
7 6

10 3

5
9
6
12

11
4
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.031.06.0.00 BREATHER HOSE 2
BREATHER HOSE
2 DV2.054.01.0.00 2
(BREATHER TO BREATHER PIPE)
3 DV0.031.05.0.00 BREATHER PIPE 1
4 DV0.031.72.0.00 BREATHER PIPE 1
5 DV0.031.21.0.00 CLIP (FOR BREATHER PIPE) 5
6 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 4
SPACER FOR AIR CLEANER
7 4H.626.14.0.00 4
BRACKET (OD 20X ID 9 X L 52)
8 4H.198.03.0.00 SPACER (FOR EYE BOLT) 1
9 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 1
10 50.003.08.070. SET SCREW 2
11 50.506.08.000. PLAIN MACHINED WASHER - M8 6
12 50.505.08.000. SPRING WASHER - M8 3
13 50.006.08.000. NUT- M8X1.25 - GR.8 3

10
TITLE: - CAC PIPES FOR DV12 GROUP: - DV2.033.2

2
4

1
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV2.033.06.0.00 CAC IN PIPE FOR 600 KVA GENSET 1
CAC OUT PIPE FOR
2 DV2.033.07.0.00 1
600 KVA GENSET
JOINT (BETWEEN MAIN AIR PIPE
3 DV0.033.11.0.00 1
HORIZONTAL & VERTICAL)
4 50.506.10.000. PLAIN MACHINED WASHER - M10 8
JOINT (BET.MAIN AIR PIPE
5 DV0.033.13.0.00 1
HOR+VER)
6 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8

11
TITLE: - CAC PIPING GROUP: - DV2.033

33 5 9 19
13 7 8 21 22
12
11
20

7 18
7 9
9
7 19
3 25
30 22
27
5 29 21 32
24 26
4 6
2 14
23 3
10 15 15
31
28 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.033.10.0.00 CAC SUB ASSEMBLY (INLET) 1 OF SR. NO.
2 TO 16
TURBO COMPRESSOR OUT PIPE
2 DV0.033.34.0.00 1
(LH VIEW FROM FWE)
3 DV0.033.14.0.00 JOINT (BET.BEND TO AIR PIPE) 4
AIR PIPE (DV2) FROM TURBO
4 DV2.033.03.0.00 2
COMPRESSOR OUT TO CAC
5 50.506.10.000. PLAIN MACHINED WASHER - M10 32
6 50.003.10.045. SET SCREW - M10X1.5X45 - 8.8 8
7 50.006.10.000. NUT - M10X1.5 - GR.8.8 24
MAIN AIR PIPE
8 DV0.033.61.0.00 1
(HORIZONTAL CAC INLET) LM 25
9 50.010.10.025. STUD - M10X1.5X25 - 8.8 16
TURBO COMPRESSOR OUT PIPE
10 DV0.033.35.0.00 1
(RH VIEW FROM FWE)
11 DV0.033.13.0.00 JOINT (BET.MAIN AIR PIPE HOR+VER) 1
JOINT (BET.MAIN AIR PIPE AND
12 DV0.033.12.0.00 1
VER PIPE)

12
TITLE: - CAC PIPING GROUP: - DV2.033

33 5 9 19
13 7 8 21 22
12
11
20

7 18
7 9
9
7 19
3 25
30 22
27
5 29 21 32
24 26
4 6
2 14
23 3
10 15 15
31
28 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 DV0.033.31.0.00 COVER PLATE (FOR AIR PIPE) 1
O RING
14 DV0.033.38.0.00 2
(FOR COMPRESSOR OUT PIPE)
15 DV0.033.33.0.00 V CLAMP FOR TURBO 4
16 06.713.04.0.00 T- BOLT CLAMP (104 MM) 2
CONSISTING
HORIZONTAL AIR PIPE ASM
*17 DV0.033.20.0.00 1 OF SR. NO.
(FROM CAC OUT) 18 TO 22
MAIN AIR PIPE
18 DV0.033.62.0.00 1
(HORIZONTAL CAC OUT) LM25
19 50.010.10.025. STUD - M10X1.5X25 - 8.8 4
JOINT
20 DV0.033.12.0.00 (BET.MAIN AIR PIPE AND VER 2
PIPE)
21 50.506.10.000. PLAIN MACHINED WASHER - M10 4
22 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
23 DV0.033.23.0.00 CLAMP(FOR AIR PIPE) 4
BRACKET
24 DV0.033.25.0.00 4
(FOR AIR PIPE MOUNTING)

13
TITLE: - CAC PIPING GROUP: - DV2.033

33 5 9 19
13 7 8 21 22
12
11
20

7 18
7 9
9
7 19
3 25
30 22
27
5 29 21 32
24 26
4 6
2 14
23 3
10 15 15
31
28 16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


25 50.006.08.000. NUT- M8X1.25 - GR.8.8 20
26 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 12
27 50.506.08.000. PLAIN MACHINED WASHER - M8 32
28 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4
29 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 8
30 50.506.10.000. PLAIN MACHINED WASHER - M10 16
31 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 4
32 50.010.08.016. STUD - M8X1.25X16 - 8.8 1
33 DV0.033.45.0.00 JOINING PLATE (FOR AIR PIPE) 1

14
TITLE: - CAMSHAFT GROUP: - DV2.004

10
8
4 7
5
6 3 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
1 DV2.004.01.0.00 CAMSHAFT (MACHINING) 1
LOOSE
NOT SUPPLIED
2 DV8.004.02.0.00 CAM GEAR 1
LOOSE
NOT SUPPLIED
3 DV0.004.03.0.00 THRUST PLATE FOR CAM SHAFT 1 LOOSE
THRUST PLATE FOR CAM SHAFT NOT SUPPLIED
4 DV0.004.07.0.00 1
(WIDHT 17.9) LOOSE
THRUST PLATE FOR CAM SHAFT NOT SUPPLIED
5 DV0.004.08.0.00 1
(WIDHT 18.1) LOOSE
THRUST PLATE FOR CAM SHAFT NOT SUPPLIED
6 DV0.004.09.0.00 1
(WIDHT 18.2) LOOSE
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
8 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2
9 DV0.004.06.0.00 SPECIAL BOLT (FOR CAM SHAFT) 4
10 50.401.08.025. DOWEL PIN 8X25 1

15
TITLE: - CENTRIFUGAL FITER AD ASSLY. GROUP: - DV0.041

10
14 5
15

16
12
7
13
6

9 4
7
11 6

8 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.041.20.0.00 CENTRIFUGE MTG. ASSLY 1 OF SR. NO. 2 &
11 TO 16
CONSISTING
*2 DV0.041.10.0.00 CENTRIFUGE MTG. SUB ASSLY 1 OF SR. NO. 3
TO 10
3 DV0.041.16.0.00 OIL FILLING PIPE 1
ADAPTOR PIPE FOR CENTRIFUGE
4 DV0.041.03.0.00 1
MTG
CENTRIFUGAL OIL CLEANER
5 DV0.041.70.0.00 1
(BAND DESIGN)
6 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 8
7 50.506.08.000. PLAIN MACHINED WASHER - M8 8
8 DV0.041.17.0.00 `O' RING FOR OIL FILLING PIPE 2
GASKET (JOINT BETWEEN
9 DV0.041.04.0.00 CENTRIFUGAL ADAPTOR AND 2
FILTER)
10 DV0.041.42.0.00 CENTRIFUGE ADAPTOR 1
11 P2.039.07.0.00 CAP ASSLY. (LOCKABLE) 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

16
TITLE: - CETRIFUGAL FITER AD ASSLY. GROUP: - DV0.041

10
14 5
15

16
12
7
13
6

9 4
7
11 6

8 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 50.008.08.000. LOCK NUT - M8X1.25 - GR.8 4
14 50.508.14.000. COPPER WASHER (16X22) 1
ADAPTOR FOR CENTRIFUGE
15 DV0.041.15.0.00 1
FILTER
16 DV0.022.06.0.00 ELBOW CONNECTION (M16X1.5) 1

17
TITLE: - CONNECTING ROD GROUP: - DV0.005

5
3

4
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CON ROD ASSEMBLY WITH
*1 DV0.005.30.0.00 1 OF SR. NO. 2 &
BEARING 6
CONSISTING
CONNECTING ROD ASSLY.WITH OF SR. NO. 3
*2 DV0.005.20.0.00 SMALL END BUSH WITH LARGE 1 TO 5
END BEARING NOT SUPPLIED
LOOSE
3 DV0.005.01.0.00 CONNECTING ROD (M/C) 1
4 DV0.005.02.0.00 CONNECTING ROD BOLT 2
5 DV0.005.07.0.00 SMALL END BUSH 1
NOT SUPPLIED
6 DV0.005.06.0.00 BIG END BEARING (STD) 2
LOOSE

18
TITLE: - CRANKCASE GROUP: -DV2.001

28 31 20 27
4 29
43
16 26
32
17
30
14 25
15 8
23
38

24 39
11 21 40
18 8 22 41
13
35 33 42
36 19 34 12
10 44 45
9
6
7 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO. 2,
*1 DV2.001.30.0.00 CRANKCASE ASSEMBLY 1 27 TO 37, 44 &
45
CONSISTING
OF SR. NO. 3,
*2 DV2.001.20.0.00 CRANKCASE SUB ASSEMBLY 1
13 TO 26, 38 TO
43
CONSISTING
*3 DV2.001.10.0.00 CRANKCASE SUB ASSEMBLY 1 OF SR. NO. 4
TO 12
NOT SUPPLIED
4 DV2.001.01.0.00 CRANKCASE (MACHINING) 1
LOOSE
MAIN BEARING CAP NOT SUPPLIED
5 DV0.001.07.0.00 6
INTERMEDIATE LOOSE
NOT SUPPLIED
6 DV0.001.02.0.00 MAIN BEARING CAP(FWE) 1
LOOSE
7 DV0.001.03.0.00 BOLT (BEARING CAP) 14
8 50.076.12.080. ALLEN SCREW 9
9 50.506.10.000. PLAIN MACHINED WASHER - M10 10

19
TITLE: - CRANKCASE GROUP: -DV2.001

28 31 20 27
4 29
43
16 26
32
17
30
14 25
15 8
23
38

24 39
11 21 40
18 8 22 41
13
35 33 42
36 19 34 12
10 44 45
9
6
7 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOLLOW DOWEL
10 DV0.001.04.0.00 6
(FOR BEARING CAP BOLT)
11 4H.970.02.0.00 HARD WASHER (FOR M12 BOLT) 10
SEALING CAP SHORT
12 DV0.001.47.0.00 12
(FOR MB CAP SIDE BOLT)
13 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 12
14 50.508.27.000. COPPER WASHER (24X29) 2
15 DV0.001.16.0.00 CORE PLUG HEX. SOCKET (M24X2) 2
16 50.508.12.000. COPPER WASHER (14X20) 2
CORE PLUG-HEXAGONAL SOCKET
17 50.610.14.000. 2
HEAD(DIN-908)
NOT SUPPLIED
18 DV0.001.11.0.00 MAIN BEARING TOP (STD) 12 LOOSE
NOT SUPPLIED
19 DV0.001.12.0.00 MAIN BEARING BOTTOM (STD) 12 LOOSE
20 DV0.001.25.0.00 DISH PLUG (80DIA) 1
21 50.508.19.000. COPPER WASHER (20X26) 2
CORE PLUG HEXAGONAL SOCKET
22 50.610.20.000. 2
HEAD(DIN 908)

20
TITLE: - CRANKCASE GROUP: -DV2.001

28 31 20 27
4 29
43
16 26
32
17
30
14 25
15 8
23
38

24 39
11 21 40
18 8 22 41
13
35 33 42
36 19 34 12
10 44 45
9
6
7 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


23 DV0.001.15.0.00 CAM BUSH 7
24 34.001.23.0.00 DOWEL FOR GEAR CASING 2
25 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
26 50.401.06.012. DOWEL 24
27 DV0.001.22.0.00 GROMMET FOR 22DIA FERRULE 24
GROMMET SUPPORT WASHER FOR
28 DV0.001.82.0.00 24
DIA 31.5
29 DV0.001.24.0.00 FERRULE (22DIA) 24
30 DV0.001.21.0.00 GROMMET FOR 12 DIA FERRULE 36
31 DV0.001.81.0.00 GROMMET SUPPORT WASHET 20.2 36
32 DV0.001.23.0.00 FERRULE (12DIA) 36
33 50.401.07.010. D0WEL PIN 12
NOZZLE BODY NOT SUPPLIED
34 DV0.001.05.0.00 12
(FOR OIL SPARY NOZZLE) LOOSE
35 DV0.001.13.0.00 THRUST WASHER (TOP) 2
36 DV0.001.14.0.00 THRUST WASHER (BOTTOM) 2
CONSISTING
*37 DV0.001.50.0.00 RELIEF VALVE ASSLY. 1 OF SR. NO. 38
TO 43

21
TITLE: - CRANKCASE GROUP: -DV2.001

28 31 20 27
4 29
43
16 26
32
17
30
14 25
15 8
23
38

24 39
11 21 40
18 8 22 41
13
35 33 42
36 19 34 12
10 44 45
9
6
7 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


38 DV0.001.34.0.00 RELIEF VALVE BODY 1
NOT SUPPLIED
39 DV0.001.32.0.00 PLUNGER (FOR RELIEF VALVE) 1 LOOSE
NOT SUPPLIED
40 DV0.001.31.0.00 SPRING 1
LOOSE
SETTING SCREW
41 DV0.001.33.0.00 1
(FOR RELIEF VALVE)
42 50.508.35.000. COPPER WASHER (30X38) 2
43 DV0.001.18.0.00 CORE PLUG HEX. SOCKET M30X1.5 1
SPECIAL BANJO BOLT NOT SUPPLIED
44 DV0.001.06.0.00 12
(FOR OIL SPAY NOZZLE) LOOSE
45 DV0.001.08.0.00 LIFTING HOOK 4

22
TITLE: - CRANK SHAFT GROUP: - DV2.003

10
6 3
5
2

11 13
4
6
7
9
2

3
8
12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.003.10.0.00 CRANKSHAFT ASSEMBLY 1 OF SR. NO.
2 TO 4
BALANCE WEIGHT FOR WEB NOT SUPPLIED
2 DV2.003.03.0.00 8
1,2,5,6,7,8,11,12 LOOSE
3 50.076.16.090. ALLEN SCREW 12
NOT SUPPLIED
4 DV2.003.01.0.00 CRANKSHAFT (MACHINING) 1
LOOSE
5 DV8.003.12.0.00 CRANK SHAFT GEAR 1
6 50.401.10.030. DOWEL PIN 3
7 DV0.003.12.0.00 CRANK PULLEY 1
8 DV0.003.13.0.00 CRANK PULLEY (FOR FAN DRIVE) 1
9 DV0.003.14.0.00 CRANK PULLEY BOLT 8
10 50.002.14.060. SET BOLT - M14X2X60 - 8.8 1
11 50.506.14.000. PLAIN MACHINED WASHER - M14 1
SOCKET HEAD SCREW -
12 50.011.08.035. 8
M8X1.25X35 - 8.8
13 DV0.003.04.0.00 DOWEL 16

23
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.007.90.0.00 CYLINDER HEAD ASSEMBLY 1 OF SR. NO. 2 &
51 TO 55
CYLINDER HEAD ASSLY CONSISTING
*2 DV0.007.80.0.00 1
(WITH ROCKER LEVER ASSLY) OF SR. NO. 3
CONSISTING
OF SR. NO. 4 &
CYL HEAD SUB ASSEMBLY
*3 DV0.007.70.0.00 1 16 TO 22 & 34
(WITH SPRING & VALVE) TO 36 & 44 TO
47
SUB ASSLY OF CYLINDER HEAD CONSISTING
*4 DV0.007.20.0.00 (WITH VALVE SEAT & VALVE 1 OF SR. NO. 5
GUIDE) TO 14
NOT SUPPLIED
5 DV0.007.25.0.00 CYLINDER HEAD (SAROJ IRON) 1 LOOSE
INLET VALVE SEAT INSERT
6 DV0.007.06.9.00 2
(SEMIFINISH)
EXHAUST VAVE SEAT INSERT
7 DV0.007.07.9.00 2
(SEMIFINISH)

24
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


8 DV0.007.82.9.PR VALVE GUIDE (SEMIFINISH) 4
9 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
10 DV0.007.71.0.00 SEALING CAP (FOR DIA 25) 1
11 DV0.007.03.0.00 CORE PLUG (20 MM DIA) 2
12 DV0.007.09.0.00 CORE PLUG (DIA 32 MM) 1
13 DV0.001.16.0.00 CORE PLUG HEX. SOCKET (M24X2) 1
14 50.508.27.000. COPPER WASHER (24X29) 1
INLET & EXHAUST VALVE PAIR CONSIST OF
*15 DV0.007.45.0.00 1
FOR DV SERIES SR. NO. 16, 17
16 DV0.007.04.0.00 INLET VALVE 2
17 DV0.007.05.0.00 EXHAUST VALVE 2
18 34.013.13.0.00 CUP FOR VALVE SPRING. 4
19 02.022.13.0.00 VALVE SPRING 4
20 02.022.28.0.00 VALVE COLLET (3-GROOVE) 8
21 02.022.11.0.00 VALVE CUP 4
22 06.631.02.0.00 VALVE SEAL 4
CONSISTING
*23 DV0.007.60.0.00 ASSLY. ROCKER LEVER 1 OF SR. NO. 24
TO 26

25
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


24 DV0.007.22.0.00 ROCKER SHAFT 1
25 DV0.007.24.0.00 ROCKER SUPPORT 2
CONSISTING
*26 DV0.007.40.0.00 INLET LEVER (SUB ASSLY.) 1 OF SR. NO. 27,
28
ROCKER LEVER INLET
27 DV0.007.13.0.00 1
(MACHINING)
CONSISTING
ROCKER LEVER ADJ. SCREW
*28 DV0.007.30.0.00 1 OF SR. NO. 29,
ASSLY. 30
29 DV0.007.15.0.00 ROCKER LEVER ADJ. SCREW 1
30 DV0.007.16.0.00 ROCKER LEVER ADJ.SPIGOT 1
31 DV0.007.17.0.00 TOE (FOR ROCKER LEVER) 1
NUT
32 DV0.007.18.0.00 (FOR ROCKER COVER ADJ. 1
SCREW)
33 DV0.007.21.0.00 BUSH (ROCKER LEVER) 1
34 F6.007.12.0.00 WASHER. 2
35 DV0.007.19.0.00 SPACER BETWEEN LEVER 1

26
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*36 DV0.007.50.0.00 EXHAUST LEVER (SUB ASSLY.) 1 OF SR. NO. 37,
38
ROCKER LEVER EXHAUST
37 DV0.007.14.0.00 1
(MACHING)
CONSISTING
ROCKER LEVER ADJ. SCREW
*38 DV0.007.30.0.00 1 OF SR. NO. 39,
ASSLY. 40
39 DV0.007.15.0.00 ROCKER LEVER ADJ. SCREW 1
40 DV0.007.16.0.00 ROCKER LEVER ADJ.SPIGOT 1
41 DV0.007.17.0.00 TOE (FOR ROCKER LEVER) 1
NUT (FOR ROCKER COVER ADJ.
42 DV0.007.18.0.00 1
SCREW)
43 DV0.007.21.0.00 BUSH (ROCKER LEVER) 1
44 50.506.10.000. PLAIN MACHINED WASHER - M10 4
45 50.002.10.080. SET BOLT - M10X1.5X80 - 8.8 4
SLOTTED HEAD GRUB SCREW-4*5
46 50.021.04.005. 2
(COARSE PITCHES)
PLUG FOR ROCKER SHAFT
47 DV0.007.37.0.00 2
(2 PER SHAFT)

27
TITLE: - CYLINDER HEAD GROUP: - DV0.007

13 21 48
27 25
19 31
14
18 8 33
45
51 55 32
44 47 24 52 34 29
42 25 35 49 30
37 54 46
10
41
50
43 11
5 12
39
40 9 53
7
22 6
56

57 20
16
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


48 DV0.007.26.0.00 BRIDGE (FOR ROCKER LEVER) 2
49 DV0.007.34.0.00 BUTTON (FOR NOZZLE CLAMP) 1
OIL METERING PLUG
50 DV0.007.36.0.00 1
(FOR ROCKER SUPPORT)
51 DV0.007.33.0.00 NOZZLE CLAMP 1
CUP WASHER
52 DV0.007.35.0.00 1
(FOR NOZZLE CLAMP)
CYLINDERHEAD GASKET
53 DV0.007.11.0.00 1
(1.2 THICK)
54 DV0.007.02.0.00 CYLINDER HEAD BOLT 6
55 50.011.10.040. CAP SCREW 1
CYLINDER HEAD GASKET
56 DV0.007.43.0.00 1
(1.15 THK)
57 DV0.007.46.0.00 SEALING CAP 2

28
TITLE: - CYLINDER LINER GROUP: - DV0.002

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.002.10.0.00 CYLINDER LINER ASSEMBLY 1 OF SR. NO.
2&3
NOT SUPPLIED
2 DV0.002.01.0.00 CYLINDER LINER 1
LOOSE
3 DV0.002.02.0.00 O RING (FOR CY LINER) 3

29
TITLE: - DELIVERY TUBE GROUP: - DV2.042

6
5
3

4
10
13
14
12
9
11 2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.042.10.0.00 DELIVERY TUBE 1 OF SR. NO. 2
TO 7
2 DV2.042.01.0.00 DELIVERY TUBE 1
3 DV0.042.02.0.00 FLANGE (FOR DELIVERY TUBE) 1
JOINT (FOR DELIVERY TUBE
4 DV0.042.03.0.00 1
FLANGE)
5 50.506.08.000. PLAIN MACHINED WASHER - M8 2
6 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
O RING (DIA. 36)
7 DV0.042.05.0.00 1
FOR LUB.OIL DELIVERY TUBE
CONSISTING
DELIVERY TUBE CLAMP
*8 DV2.042.30.0.00 1 OF SR. NO. 9
ASSEMBLY TO 14
9 DV0.042.07.0.00 CLAMP (FOR OIL DELIVERY TUBE) 1
RUBBER BUSH
10 DV0.042.09.0.00 2
(FOR OIL DELIVERY TUBE)
11 DV0.042.08.0.00 STRAP (FOR OIL DELIVERY TUBE) 1
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

30
TITLE: - DELIVERY TUBE GROUP: - DV2.042

6
5
3

4
10
13
14
12
9
11 2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
14 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

31
TITLE: - ENGINE CONTROL PANEL TO
ALTERNATOR CONTROL
GROUP: - DV0.911.1
HARNESS(FOR C.T & 3PH. SUPPLY
CONNECTION)

E
ID
RS
D2
TO
NA

1
TE
AL

E
ID
NE 1
LS
PA D

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ENGINE CONTROL PANEL TO
ALTERNATOR CONTROL HARNESS
1 DV0.911.20.0.00 1
ASSEMBLY (FOR C.T & 3PH.
SUPPLY CONNECTION)

32
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ENGINE CONTROL PANEL
CONSISTING
ASSEMBLY WITH KG 545 UNIT &
*1 DV0.853.20.0.00 1 OF SR. NO. 2
(WITH 1700MM PIPE (25 MM WITH TO 4 & 24, 31
GLAND & CONNECTOR)
ENGINE CONTROL PANEL FAB.
2 DV0.853.02.0.00 1
DWG. WITH KG 545 UNIT
ENGINE CONTROL& POWER
CONTROL WIRING DIAGRAM NOT
*3 DV0.853.21.0.00 1
SUITABLE FOR KG 545 UNITS ILUSTRATED
WITH ELECT.GOV. CARD
CONSISTING
ELECT. COMPONANT ASSEMBLY
*4 DV0.853.40.0.00 1 OF SR. NO. 5
WITH KG 545 TO 22
GLASS FUSE 1AMP. 20 MM NOT
*5 02.709.22.0.00 4
RELAINCE/ EI MAKE ILUSTRATED
GLASS FUSE 2AMP. 20 MM RELAINCE/ NOT
*6 4H.865.09.0.00 3
EI MAKE ILUSTRATED

33
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*7 3H.870.08.0.00 GLASS FUSE 20 MM LENGTH 4 AMP 1
ILUSTRATED
FUSE BLOWN INDICATOR
8 2H.892.09.0.00 12 /24 VDC PHONIX MAKE BLACK 8
COLOUR R
FUSE HOLDER WITH FUSE BLOWN
9 4H.865.08.0.00 INDICATOR PHONIX MAKE 3
(220/230V)
CONNECTWELL MAKE END
10 KV8.853.07.0.00 6
CLAMP (AS REQUIRED)
CONTROL TERMINAL
11 38.346.02.0.00 4 SQ.MM.,600V,25A,TYPE- 10
CTS4UN,CONNECTWELL MAKE
CONTROL TERMINAL
12 4H.865.22.0.00 6 SQ.MM,600V,50A,TYPE-CTS6U, 3
CONNECTWELL MAKE
RELAY BOARD 2.5 CHANEL UL
13 F6.863.17.0.00 1
MAKE 7O AMP. CAPACITY 24 V DC

34
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MCB 32A SP MERLINGERIN
14 3H.864.04.0.00 1
MAKE(C60H1P32AC)
EMERGENCY STOP PB( WITH N0
ELEMENT)SCHNEIDER/TELEMECA
15 4H.1234.09.0.00 NIQUE MAKE HORMONY RANGE 1
RELEASE MUSHROOM TYPE
XB5AS42N
ON/FF SELECTOR SW.
(WITH NO ELEMENT)
SCHNEIDER/TELEMECANIQUE
16 6H.880.12.0.00 2
MAKE HORMONY RANGE 2 WAY
SELECT. STAY TYPE XB5AD21N &
ZBE-1O1N ELEMENT
DOOR LOCK DARSHANA MAKE
17 6H.880.16.0.00 ,TYPE-DM3WL-,DIE CAST 2
,STANDARD GRIP 30MM

35
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONNECTWELL MAKE END
NOT
*18 2H.892.12.0.00 PLATES FOR 4 SQ.MM TERMINAL 2
ILLUSTRATED
STRIPS
CONNECTWELL MAKE END
NOT
*19 46.480.11.0.00 PLATES FOR 6 SQ.MM TERMINAL 1
ILLUSTRATED
STRIPS
RELAY BOARD UL MAKE 24 VDC
NOT
*20 DV0.854.09.0.00 2CH. 2C/O (RELAY- OMRAN MAKE 1
ILLUSTRATED
5AMP.)
GLASS FUSE 300 MA 20MM NOT
*21 D4.236.05.0.00 3
LENGTH ILLUSTRATED
4 PIN POWER MATE CONNECTOR NOT
*22 DV0.853.11.0.00 1
(FEMALE CON. WITH FEMALE PINS) ILLUSTRATED
MSSL MAKE CONNECTOR 250
SERIES 2PIN FEMALE CONNECTOR
NOT
*23 02.834.03.0.00 (HOUSING 60702481-2) WITH 1 ILLUSTRATED
FEMALE PINS(TERMINALS
82404140) (FOR PANEL)

36
TITLE: - ENGINE CONTROL PANEL WITH
KG 545 UNIT & (WITH 1700MM PIPE GROUP: - DV0.853.2
& CONNECTOR)

8 14
2 13
9
10

16
12

11

31
15
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
TYCO MAKE CONNECTOR FOR PANEL
*24 DV0.853.50.0.00 1 OF SR. NO. 24
SIDE
OT 29
4PIN CONNECTOR HOUSING TYCO NOT
*25 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*26 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
15PIN CONNECTOR HOUSING NOT
*27 47.569.13.0.00 1
TYCO MAKE (MALE) TYPE- 85114-1 ILLUSTRATED
20 AMP. TERMINAL TYCO MAKE NOT
*28 47.569.14.0.00 3
(MALE) TYPE-170341-1 ILLUSTRATED
5 AMP. TERMINAL TYCO MAKE NOT
*29 47.569.15.0.00 12
(MALE) TYPE-173645-1 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*30 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
31 DV0.901.20.0.00 SET OF CONNECTORS FOR KG-545 1

37
TITLE: - ENGINE FOOT GROUP: - DV0.034

11
5
10

3
4

2 8

12

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ENGINE MTG FOOT ASM CONSISTING OF
*1 DV0.034.20.0.00 2 SR. NO. 2 TO 5
(ON FLYWHEEL HSG)
ENGINE MTG. FOOT (ON GEAR
2 DV0.034.02.0.00 1
CASING CUM BELL HSG)
3 29.213.09.0.00 HARD WASHER (BAR) 4
SOCKET HEAD CAP SCREW-
4 50.076.16.035. 4
M16X35-12.9
5 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 1
ENGINE MTG FOOT ASM CONSISTING OF
*6 DV0.034.30.0.00 2 SR. NO. 7 TO 11
(PULLEY END SIDE)
7 DV0.034.03.0.00 ENGINE MTG. FOOT (PULLEY END) 1
8 29.213.09.0.00 HARD WASHER (BAR) 4
SOCKET HEAD SCREW
9 50.076.16.050. 4
(DIN912 M16X50 -12.5)
10 F6.508.03.0.00 HARD WASHER(12 ID) 1
11 50.002.12.055. SET BOLT - M12X1.75X55 - 8.8 1
FOOT MOUNTING WASHER
12 DV0.034.04.0.00 4
(FOR DISPATCH)

38
TITLE: - ENGINE WIRING HARNESS FOR
DV2 ENGINE WITH KG545 UNIT GROUP: - DV2.910.1
& WITH CONECTOR

E
ID
N E D1
LS
PA

1
D8
RWL

D6
ACTUATOR
D7
MPU D5
W.T.

D2
STARTER

D4
10 LOP

R
TO
TE 3
NA
D
9 3 4

AL
8
5 7 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ENGINE WIRING HARNESS
1 DV2.910.20.0.00 ASEEMBLY FOR DV2 ENGINE WITH 1
KG545 UNIT & WITH CONECTOR
CLIP FOR FLEXIBLE PIPE WITH
2 34.151.03.0.00 10
SLEEVE
RUBBER SLEEVE FOR
3 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR
4 3H.905.02.0.00 CLIP 25 DIA FOR FLEXIBLE PIPE 4
RUBBER SLEEVE 38X10 FOR
5 46.252.02.0.00 1
PR GAUGE SENDOR
6 3H.905.01.0.00 RUBBER SLEEVE 16 DIA 2
7 3H.905.03.0.00 RUBBER SLIVE 27 DIA 2
8 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 20
9 50.506.08.000. PLAIN MACHINED WASHER - M8 22
10 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

39
TITLE: - EXHAUST ELBOW GROUP: - DV0.064

1 5
2 14

15
4

3
12 14
15
15
20 18
16
17
13

8 4 15
19 18 9
7 10 16
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


EXHAUST ELBOW
1 DV0.033.17.0.00 1
(LH SIDE FROM FWE)
EXHAUST ELBOW
2 DV0.033.18.0.00 1
(RH SIDE FROM F.W.E.)
EXPANSION BELLOW 4"
3 F6.550.01.0.00 2
(WITH 4 MTG. HOLE)
4 F6.503.02.0.00 S.S.JOINT (4") 4
5 F6.503.04.0.00 FLANGE (4" ID) 2
CONSISTING
RAIN CAP ASSEMBLY FOR
*6 F6.768.50.0.00 2 OF SR. NO.
EXHAUST BEND 7 TO 11
7 F6.768.13.0.00 RAIN CAP 1
8 F6.768.14.0.00 RAIN CAP CLAMP 1
9 3H.160.16.0.00 PIN 1
10 50.006.06.000. NUT - M6X1 - GR.8.8 2
11 50.002.06.040. SET BOLT - M6X1X40 - 8.8 1
12 F6.201.02.0.00 JOINT FOR EXHAUST SILENCER 4
FLANGE (AT SILENCER INLET AND
13 F6.123.06.0.00 4
OUTLET)

40
TITLE: - EXHAUST ELBOW GROUP: - DV0.064

1 5
2 14

15
4

3
12 14
15
15
20 18
16
17
13

8 4 15
19 18 9
7 10 16
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 50.002.14.040. SET BOLT - M14X2X40 - 8.8 16
15 50.506.16.000. PLAIN MACHINED WASHER - M16 32
16 50.006.14.000. NUT - M14X2 - GR.8.8 16
17 50.506.20.000. PLAIN MACHINED WASHER - M20 64
18 50.006.20.000. NUT - M20X2.5 - GR.8 32
19 DV0.064.01.0.00 JOINT FOR DV10 TURBO 2
20 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 32

41
TITLE: - EXHAUST MANIFOLD GROUP: - DV2.024

4 12
11 6
14

8
5
27

8 3

9
13
2
10
27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
EXHAUST MANIFOLD ASSEMBLY
*1 DV2.024.10.0.00 1 OF SR. NO.
(LH) 2 TO 14
EXHAUST MANIFOLD
2 DV2.024.12.0.00 1
(L.H. 3 PORT)
EXHAUST MANIFOLD
3 DV0.024.11.0.00 1
(L.H. 3 PORT)
EXPANSIONS BELLOW
4 DV0.024.05.0.00 1
(FOR EXH. MANIFOLD)
5 F6.377.11.0.00 STUD M8 (COPPER COATED) 4
SET SCREW M8X1.25X025
6 F6.381.05.0.00 4
(COPPER COATED)
JOINT (BET.EXH.MANI. AND
7 DV0.024.06.0.00 1
ADAPTOR)
JOINT (BET. EXH. MANIFOLD &
8 DV0.024.09.0.00 6
CYLINDER HEAD)
9 50.506.10.000. PLAIN MACHINED WASHER - M10 10
SPECIAL NUT FOR EXHAUST
10 DV0.024.18.0.00 10
MANIFOLD

42
TITLE: - EXHAUST MANIFOLD GROUP: - DV2.024

26
18 19
21

17
20

27

24 22

28

23

25 22 16 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 12
12 50.080.08.000. NUT (SS) - M8x1.25 8
13 50.010.10.030. STUD - M10X1.5X30 - 8.8 4
14 50.506.08.000. PLAIN MACHINED WASHER - M8 8
CONSISTING
*15 DV2.024.20.0.00 EXHAUST MANIFOLD ASSY (RH) 1 OF SR. NO.
16 TO 28
EXHAUST MANIFOLD
16 DV2.024.14.0.00 1
(3 PORT FROM FWE)
EXHAUST MANIFOLD
17 DV0.024.13.0.00 1
(R.H. 3 PORT)
EXPANSION BELLOWS
18 DV0.024.05.0.00 1
(FOR EXH. MANIFOLD)
19 F6.377.11.0.00 STUD M8 (COPPER COATED) 4
SET SCREW M8X1.25X025
20 F6.381.05.0.00 4
(COPPER COATED)
21 50.506.08.000. PLAIN MACHINED WASHER - M8 8
JOINT (BET. EXH. MANIFOLD &
22 DV0.024.09.0.00 6
CYLINDER HEAD)

43
TITLE: - EXHAUST MANIFOLD GROUP: - DV2.024

26
18 19
21

17
20

27

24 22

28

23

25 22 16 27

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


23 50.506.10.000. PLAIN MACHINED WASHER - M10 10
JOINT (BET.EXH.MANI. AND
24 DV0.024.06.0.00 1
ADAPTOR)
SPECIAL NUT FOR EXHAUST
25 DV0.024.18.0.00 10
MANIFOLD
26 50.080.08.000. NUT (SS) - M8x1.25 8
JOINT (BET.EXH. MANI. AND
27 DV0.024.08.0.00 4
EXPA.BELLOW)
28 DV0.024.19.0.00 EXHAUST MANIFOLD STUD 12

44
TITLE: - FAN DRIVING ARRANGEMENT FOR
GROUP: - DV2.029.5
DV12 (FOR 625 KVA)

22
4 16
2
10
11
13
6
12
18
8
9 15
19 14
17
20
23

3
24 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.029.30.0.00 FAN DRIVE ASSEMBLY 1 OF SR. NO. 2
TO 5 & 22
BRACKET (FOR FAN DRIVE
2 DV0.029.03.0.00 1
MOUNTING)
SOCKET HEAD SCREW -
3 50.011.10.025. 4
M10X1.5X25 - 8.8
4 50.006.10.000. NUT - M10X1.5 - GR.8 2
CONSISTING
BEARING HOUSING ASM
*5 DV2.029.20.0.00 1 OF SR. NO. 6, 7
(PULLEY & SPACER FITMENT) & 11 TO 21
6 DV2.029.02.0.00 BEARING HOUSING 1
CONSISTING
*7 DV0.029.10.0.00 FAN DRIVE SHAFT ASM 1 OF SR. NO.
8 TO 10
8 DV0.029.04.0.00 SHAFT (FOR RADIATOR FAN) 1
BALL BEARING
9 F6.192.07.0.00 1
(80 X 35 X 21 ) FAG 6307-2RSR
10 50.501.35.000. CIRCLIP EXTERNAL - 35 MM 1

45
TITLE: - FAN DRIVING ARRANGEMENT FOR
GROUP: - DV2.029.5
DV12 (FOR 625 KVA)

22
4 16
2
10
11
13
6
12
18
8
9 15
19 14
17
20
23

3
24 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BALL BEARING (80 X 35 X 21)
11 F6.192.07.0.00 1
FAG 6307-2RSR
12 50.506.10.000. PLAIN MACHINED WASHER - M10 4
13 50.502.80.000. CIRCLIP INTERNAL - 80 MM 1
WASHER
14 DV0.029.06.0.00 1
(FOR FAN DRIVE PULLEY)
FAN PULLEY
15 DV2.029.01.0.00 1
(185 PCD & SPB PROFILE)
16 DV2.016.01.0.00 V' 'BELT (3 NOS. SET) 1
17 F6.015.07.0.00 HEX.BOLT FOR CRANK-PULLEY 1
18 50.506.06.000. PLAIN MACHINED WASHER - M6 5
19 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
20 DV0.029.15.0.00 FAN SPACER FOR DV10 1
SOCKET HEAD SCREW -
21 50.011.08.055. 4
M8X1.25X55 - 8.8
22 DV0.029.07.0.00 SPECIAL STUD 1
23 DV2.031.24.0.00 42'' FAN FOR DV12 1
SOCKET HEAD SCREW -
24 50.011.08.025. 8
M8X1.25X25 - 8.8

46
TITLE: - FILTER ELEMENTS GROUP: - DV0.065

1 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.014.11.0.00 LUB OIL FILTER 1
NOT
*2 DV0.020.03.0.00 FUEL FILTER CARTRIDGE (PRE) 1 ILLUSTRATED
LUB OIL FILTER - WITH
3 DV0.014.27.0.00 1
KIRLOSKAR LOGO REVERSAL

47
TITLE: - FLOAT TYPE LEVEL SENSOR MAKE:
RICO THREADING: 1" BSP, EFFECTIVE GROUP: - DV0.901.25
LENGTH 115 MM

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLOAT TYPE LEVEL SENSOR
1 DV0.901.25.0.00 MAKE: RICO THREADING: 1" BSP, 1
EFFECTIVE LENGTH 115 MM

48
TITLE: - FLYWHEEL GROUP: - DV0.026

3 2

5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
SUB ASSLY. OF FLYWHEEL AND
*1 DV0.026.10.0.00 1 OF SR. NO.
STARTER RING) 2&3
NOT SUPPLIED
2 DV0.026.01.0.00 FLYWHEEL 1
LOOSE
STARTER RING
3 F6.537.02.0.00 1
(T/C NO 68F6362360)
4 DV0.026.02.0.00 BOLT (FOR FLYWHEEL) 10
5 DV0.026.04.0.00 WASHER (FOR FLYWHEEL BOLT) 10

49
TITLE: - FOOT MOUNTING WASHER
GROUP: - DV0.034.04
(FOR DISPATCH)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FOOT MOUNTING WASHER
1 DV0.034.04.0.00 8
(FOR DISPATCH)

50
TITLE: - FUEL FILTER GROUP: - DV0.020

6
7

2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.020.10.0.00 FUEL FILTER ASM 1 OF SR. NO.
2&5
FUEL FILTER FOR DV10 CONSISTING
2 DV0.020.01.0.00 1
(F 002 H22 027) OF SR. NO. 3, 4
3 DV0.020.03.0.00 FUEL FILTER CARTRIDGE 1
4 DV0.020.04.0.00 FUEL FILTER CARTRIDGE 1
5 DV0.033.63.0.00 FUEL FILTER MOUTING BRACKET 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

51
TITLE: - FUEL PIPE FOR DV12 GROUP: - DV2.507

2
6

5
1

4 9
7
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE
1 DV0.507.15.0.00 1
(FROM PRE FILTER TO F.I.P)
FUEL PIPE
2 DV2.507.02.0.00 2
(FUEL TANK TO LEAK OFF PIPE)
FUEL PIPE
3 DV2.507.03.0.00 1
(FUEL TANK TO FUEL FILTER )
4 DV0.507.04.0.00 ADAPTOR (M22 X 1.5 - M18 X 1.5) 2
5 50.508.18.000. COPPER WASHER (20X24) 8
6 50.504.06.000. BANJO BOLT - M18X1.5 2
7 3H.153.11.0.00 DRAIN COCK 1
ADAPTOR FOR OIL SUMP
8 3H.147.03.0.00 1
(MALE BOTH SIDE TYPE)
ADAPTOR FOR LUB OIL SUMP
9 3H.147.07.0.00 1
DRAIN 1/2" BSP AND M18X1.5

52
TITLE: - FUEL PIPES GROUP: - DV2.022

24 26
4
7

16
14 13 17 8
11 21
12 FUEL OUT
23
25

7
15 10 9 18 FUEL IN

13 14 UNION NUT (19 A/F)


M16x1.5 THREAD

26 (ON BOTH SIDES)

2 3
20 25
1 6 5
25 22
OLIVE TO SUIT
Ø4.7 O.D PIPE
OLIVE TO SUIT
Ø10 O.D PIPE
(ON BOTH SIDES)
26 50.509.01.000
DV2.022.09.0.00
OIL SUPPLY PIPE
(ON BOTH SIDES)

UNION NUT (19 A/F)


M16x1.5 THREAD
SPECIAL BANJO
(FOR M8 BANJO BOLT) UNION NUT (17 A/F)
M10x1 THREAD
(ON BOTH SIDES)
21 ADAPTER & ELBOW CONNECTION
FOR OIL DRAIN PIPE
(ON BOTH SIDES)

20 22
20 24 23 28
OLIVE TO SUIT
Ø10 O.D PIPE
(ON BOTH SIDES)
ADAPTER & ELBOW CONNECTION
FOR OIL DRAIN PIPE
BANJO FOR OIL SUPPLY PIPE ADAPTER & ELBOW CONNECTION
FOR OIL SUPPLY PIPE
19

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.022.01.0.00 OLIVE (FOR FUEL PIPE END) 22
UNION NUT
2 DV0.022.02.0.00 22
(FOR FUEL PIPE) M16X1.5
FUEL PIPE (FEED PUMP OUT TO
3 DV0.022.03.0.00 1
UNION TEE) OD=10XID=8
4 DV0.022.04.0.00 UNION TEE M16X1.5 2
ADAPTOR (ONE SIDE M16X1.5 &
5 DV0.022.05.0.00 14
OTHER SIDE M14X1.5)
6 DV0.022.06.0.00 ELBOW CONNECTION (M16X1.5) 7
7 DV2.022.36.0.00 LEAK OFF ASSLY (DV2) 1
8 DV0.022.11.0.00 CLAMP (FOR 2 - FUEL PIPES) 1
9 DV0.022.13.0.00 CLAMP (FOR 4 - FUEL PIPES) 2
10 DV0.022.14.0.00 SLEEVE FOR FUEL PIPE CLAMPING 1
11 DV0.022.12.0.00 CLAMP (FOR 3 - FUEL PIPES) 1
12 50.504.04.000. BANJO BOLT - M14X1.5 1
13 50.006.06.000. NUT - M6X1 - GR.8.8 10
14 50.506.08.000. PLAIN MACHINED WASHER - M8 6
15 50.508.13.000. COPPER WASHER (16X20) 2

53
TITLE: - FUEL PIPES GROUP: - DV2.022

24 26
4
7

16
14 13 17 8
11 21
12 FUEL OUT
23
25

7
15 10 9 18 FUEL IN

13 14 UNION NUT (19 A/F)


M16x1.5 THREAD

26 (ON BOTH SIDES)

2 3
20 25
1 6 5
25 22
OLIVE TO SUIT
Ø4.7 O.D PIPE
OLIVE TO SUIT
Ø10 O.D PIPE
(ON BOTH SIDES)
26 50.509.01.000
DV2.022.09.0.00
OIL SUPPLY PIPE
(ON BOTH SIDES)

UNION NUT (19 A/F)


M16x1.5 THREAD
SPECIAL BANJO
(FOR M8 BANJO BOLT) UNION NUT (17 A/F)
M10x1 THREAD
(ON BOTH SIDES)
21 ADAPTER & ELBOW CONNECTION
FOR OIL DRAIN PIPE
(ON BOTH SIDES)

20 22
20 24 23 28
OLIVE TO SUIT
Ø10 O.D PIPE
(ON BOTH SIDES)
ADAPTER & ELBOW CONNECTION
FOR OIL DRAIN PIPE
BANJO FOR OIL SUPPLY PIPE ADAPTER & ELBOW CONNECTION
FOR OIL SUPPLY PIPE
19

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


16 50.508.14.000. COPPER WASHER (16X22) 14
17 50.002.06.020. SET BOLT - M6X1X20 - 8.8 5
18 50.002.08.016. SET BOLT - M8X1.25X16 - 8.8 6
19 4H.031.07.0.00 RUBBER SLEEVE 12
CONSISTING
CLAMP ASSEMBLY(WITHOUT
*20 4H.031.30.0.00 4 OF SR. NO. 21,
RUBBER SLEEVE) 22
21 4H.031.06.0.00 CLAMP 1
CONSISTING
*22 4H.031.10.0.00 CLAMP SUB ASSLY 1 OF SR. NO. 23,
24
23 4H.031.06.0.00 CLAMP 1
24 50.006.06.000. NUT - M6X1 - GR.8.8 1
25 50.003.06.025. SET SCREW - M6X1X25 - 8.8 1
26 50.506.06.000. PLAIN MACHINED WASHER - M6 1
NOT
*27 DV8.022.33.0.00 CLAMP(FOR FUEL PIPE) 3 ILLUSTRATED
28 DV0.069.04.0.00 ADAPTOR ( FOR FUEL PIPE) 6

54
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

52 51 73
47 72
45 7
50 82
46
49
52
40 55
39 34
36 33 56 74
31
37 32
38 48
60 6 71 78
57 9
97 70
59 8 94
95
43
53
54
62 77 44
64
12 10 85
11 65
29 87 86 63 61
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CAMBOX TYPE FUEL PUMP TOTAL
*1 DV2.040.10.0.00 1 OF SR. NO.2 &
ASSY (DV2) 84 TO 97
CONSISTING
GOVERNOR & CAMBOX OF SR. NO.3 &
*2 DV2.040.90.0.00 1
ASSEMBLY (DV2) 35, 43 TO 58 &
61 TO 80 & 83
CONSISTING
RACK & INDIVIDUAL PUMP ASSY OF SR. NO.4 &
*3 DV2.040.80.0.00 1
(WITH CAMBOX SUB ASSY DV12) 30,34,36 TO 42
& 59, 60
FUEL PUMP CAMSHAFT ASSY CONSISTING
OF SR. NO.5, 14
*4 DV2.040.70.0.00 (WITH BOTTOMSIDE CORE PLUGS 1 & 19 TO 22, 29
DV12) & 31 TO 33
CONSISTING
CAMBOX SUB ASSLY
*5 DV2.040.50.0.00 1 OF SR. NO.
(WITH STUDS & PLUGS) DV12 6 TO 13
6 DV2.040.12.0.00 CAMBOX HOUSING (MACHINING) 1
7 DV0.040.53.0.00 STUD FOR PUMP MOUNTING 20

55
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

83
89 18
96 17
88

15
19
25 23
26
80 16

28 20
92 24 21
27 98
79
91
90 93
84

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WASHER FOR OIL GALLERY
8 DV0.040.52.0.00 10
CROSS HOLE PLUG
PLUGS FOR OIL GALLERY CROSS
9 DV0.040.44.0.00 10
HOLES
10 DV0.040.51.0.00 WASHER FOR OILGALLERY PLUG 2
AUXILLARY OIL GALLERY END
11 DV0.040.43.0.00 2
PLUGS
12 50.508.13.000. COPPER WASHER (16X20) 1
CORE PLUG-HEXAGONAL SOCKET
13 50.610.14.000. 1
HEAD(DIN-908)
CAMSHAFT ASSY (WITH CONSISTING
*14 DV2.040.40.0.00 INTERMEDIATE & GOVERNOR 1 OF SR. NO.
END BRG.) 15 TO 18
15 DV2.040.03.0.00 CAM SHAFT 1
INTERMEDIATE SUPPORT
16 DV0.040.06.0.00 5
BEARING FOR CAM SHAFT
GOVERNOR END BEARING
17 DV0.040.05.0.00 1
(SKF NO. 21306 CC )
18 50.501.30.000. CIRCLIP EXTERNAL - 30 MM 1

56
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

83
89 18
96 17
88

15
19
25 23
26
80 16

28 20
92 24 21
27 98
79
91
90 93
84

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


DRIVE END BEARING
19 DV0.040.04.0.00 1
(SKF No. NU2207 ECP)
20 50.508.05.000. COPPER WASHER (8X12) 8
SOCKET HEAD SCREW –
21 50.011.06.016. 8
M6X1X16 - 8.8
CONSISTING
*22 DV0.040.45.0.00 OIL SEAL HOUSING ASSY 1 OF SR. NO.
23 TO 28
23 DV0.040.08.0.00 OIL SEAL HOUSING 1
24 DV0.040.07.0.00 OIL SEAL FOR DRIVE END 1
25 50.507.08.000. PLAIN PUNCHED WASHER - M8 4
26 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
FLAT SEAL FOR OIL SEAL
27 DV0.040.73.0.00 1
HOUSING
28 DV0.040.09.0.00 O RING FOR OIL SEAL HOUSING 1
CORE PLUG FOR FUEL PUMP
29 DV0.040.48.0.00 10
(BOTTOM SIDE)
CONSISTING
*30 DV0.040.30.0.00 ROLLER TAPPET ASSLY. 12 OF SR. NO.
31 TO 33

57
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

52 51 73
47 72
45 7
50 82
46
49
52
40 55
39 34
36 33 56 74
31
37 32
38 48
60 6 71 78
57 9
97 70
59 8 94
95
43
53
54
62 77 44
64
12 10 85
11 65
29 87 86 63 61
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


31 DV0.040.31.0.00 TAPPET 1
32 DV0.040.32.0.00 ROLLER PIN 1
33 DV0.040.33.0.00 ROLLER 1
SHIM FOR ROLLER TAPPET
34 DV0.040.75.0.00 12
(2.9MM THICK)
CONSISTING
INTERMEDIATE SUPPORT FOR
*35 DV0.040.20.0.00 1 OF SR. NO.
RACK (ASSLY) 36 TO 42
36 DV0.040.23.0.00 RACK SUPPORT ADJ. SCREW 1
37 50.508.09.000. COPPER WASHER (12X16) 1
38 50.009.10.000. NUT 1
39 50.506.10.000. PLAIN MACHINED WASHER - M10 1
40 DV0.040.24.0.00 DOME NUT FOR RACK SUPPORT 1
NOT
*41 DV0.040.84.0.00 NAME PLATE FOR FIP 1
ILLUSTRATED
NOT
*42 50.522.04.005. RIVET (ROUND HEAD) 2 ILLUSTRATED
43 DV0.040.21.0.00 END SUPPORT BUSH FOR RACK 2
44 DV0.040.19.0.00 CONTROL ROD/CONTROL RACK 1
45 DV0.040.25.0.00 LOCKING SCREW FOR RACK 1

58
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

52 51 73
47 72
45 7
50 82
46
49
52
40 55
39 34
36 33 56 74
31
37 32
38 48
60 6 71 78
57 9
97 70
59 8 94
95
43
53
54
62 77 44
64
12 10 85
11 65
29 87 86 63 61
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


46 50.507.08.000. PLAIN PUNCHED WASHER - M8 1
DOME NUT FOR RACK LOCKING
47 DV0.040.71.0.00 1
SCREW
48 DV0.040.61.0.00 LOCK FOR END SUPPORT BUSH 1
49 DV0.040.27.0.00 PF33 INDEVIDUAL PUMP 12
50 DV0.040.36.0.00 PF 33 PUMP MOUNTING FLANGE 12
51 50.506.08.000. PLAIN MACHINED WASHER - M8 24
NUT FOR FUEL PUMP (M8x1.25 10.9
52 DV0.040.83.0.00 24
GRADE)
53 DV0.040.82.0.00 WASHAR FOR CAP NUT 1
54 DV0.040.49.0.00 CAP NUT FOR RACK DRIVING SIDE 1
55 50.508.18.000. COPPER WASHER (20X24) 1
56 DV0.040.57.0.00 CORE PLUG FOR FUEL GALLERY 1
57 50.508.22.000. COPPER WASHER (21X31) 1
CONSISTING
*58 DV0.040.60.0.00 BREATHER SCREW ASSEMBLY 1 OF SR. NO. 59 ,
60
59 DV0.040.59.0.00 VENT FOR BREATHER SCREW 1
60 DV0.040.58.0.00 BREATHER SCREW 1

59
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

52 51 73
47 72
45 7
50 82
46
49
52
40 55
39 34
36 33 56 74
31
37 32
38 48
60 6 71 78
57 9
97 70
59 8 94
95
43
53
54
62 77 44
64
12 10 85
11 65
29 87 86 63 61
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


61 50.010.06.020. STUD - M6X1X20 - 8.8 6
62 08.021.02.0.00 JOINT FOR FEED PUMP 2
63 DV0.040.01.0.00 FEED PUMP 2
64 50.508.05.000. COPPER WASHER (8X12) 6
65 50.006.06.000. NUT - M6X1 - GR.8.8 6
SHIM FOR ROLLER TAPET NOT
*66 DV0.040.66.0.00 12
(2.5MM THICK) ILLUSTRATED
SHIM FOR ROLLER TAPPET NOT
*67 DV0.040.67.0.00 12
(2.6MM) ILLUSTRATED
SHIM FOR ROLLER TAPPET NOT
*68 DV0.040.68.0.00 12
(2.7MM THICK ILLUSTRATED
SHIM FOR ROLLER TAPPET NOT
*69 DV0.040.74.0.00 12
(2.8MM THICK) ILLUSTRATED
JOINT FOR GOVERNOR
70 DV0.040.98.0.00 1
MOUNTING PLATE
71 DV0.040.14.0.00 GOVERNOR MTG. PLATE 1
72 50.508.04.000. COPPER WASHER (6X10) 2
73 50.011.06.030. SOCKET HEAD SCREW M6X1X30 2

60
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

52 51 73
47 72
45 7
50 82
46
49
52
40 55
39 34
36 33 56 74
31
37 32
38 48
60 6 71 78
57 9
97 70
59 8 94
95
43
53
54
62 77 44
64
12 10 85
11 65
29 87 86 63 61
13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SOCKET HEAD CAP BOLT
74 50.011.08.050. 4
(M8X50 LONG)
SHIM FOR CAMSHAFT END PLAY NOT
*75 DV0.040.65.0.00 1
(0.5MM THICK) ILLUSTRATED
SHIM FOR CAMSHAFT ENDPLAY NOT
*76 DV0.040.69.0.00 1
(1.00MM THICK) ILLUSTRATED
BANJO BOLT FOR FIP OIL SUPPLY
77 DV0.040.81.0.00 1
M8 X 1.25
78 34.032.60.0.00 O F VALVE ASSLY 1
79 DV0.040.47.0.00 GEAR MOUNTING FLANGE (HUB) 1
80 50.405.13.000. WOODRUFF KEY 1
DV ELECTRONIC GOVERNOR
CONSISTING
WITH OVER - SPEED PROTECTION
*81 DV0.041.60.0.00 1 OF SR. NO.
( ACTUATOR ADD175SA-24 V + 82, 83
SPEED CONTROL UNIT ESD5550 )
82 DV0.040.93.0.00 ACTUATOR ADD175SA-24 V 1
83 50.504.01.000. BANJO BOLT - M8X1.25 1
LOCKING NUT FOR GEAR
84 DV0.040.11.0.00 1
MTG.FLANGE

61
TITLE: - FUEL PUMP ASSEMBLY GROUP: - DV2.040

83
89 18
96 17
88

15
19
25 23
26
80 16

28 20
92 24 21
27 98
79
91
90 93
84

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


85 DV0.040.63.0.00 WASHER FOR FIP MOUNTING 6
SPHERICAL WASHER FOR FIP
86 DV0.040.64.0.00 6
MOUNTING
87 50.002.10.110. SET BOLT - M10X1.5X110 - 8.8 5
88 50.010.10.130. STUD - M10X1.5X130 - 8.8 1
89 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
90 50.505.24.000. SPRING WASHER - M24 1
91 DV8.019.02.0.00 FUEL PUMP GEAR 1
92 08.023.03.0.00 HARD WASHER 4
93 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
94 50.508.14.000. COPPER WASHER (16X22) 10
95 02.073.03.0.00 ADAPTOR 5
96 50.506.10.000. PLAIN MACHINED WASHER - M10 1
97 DV0.040.78.0.00 JUNCTION BOX FOR FUEL PIPES 1
98 DV0.040.85.0.00 LINKAGE ASSLY FOR GOVERNOR 1

62
TITLE: - FUEL PUMP CAP GROUP: - DV0.019

4 2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.019.20.0.00 FUEL PUMP CAP ASSLY 1 OF SR.NO.
2 TO 4
2 DV0.019.04.0.00 FUEL PUMP CAP 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 4
JOINT FOR FUEL PUMP CAP -
5 DV0.019.07.0.00 1
RIGHT HAND SIDE
JOINT FOR FUEL PUMP CAP - LEFT
6 DV0.019.08.0.00 1
HAND SIDE

63
TITLE: - GEAR CASING CUM FLYWHEEL HSG GROUP: - DV0.025

13 12

14
8
10

9
7
6 5
3
15
4

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
FLYWHEEL HSG CUM GEAR
*1 DV0.025.10.0.00 1 OF SR. NO.
CASING ASSLY 2 TO 12
2 DV0.025.01.0.00 GEAR COVER CUM BELL HOUSING 1
3 DV0.025.02.0.00 OIL SEAL FLYWHEEL END 1
4 F6.016.12.0.00 RUBBER CAP. 1
5 DV0.025.03.0.00 JOINT FOR GEAR CASING 1
6 50.002.12.150. SET BOLT - M12X1.75X150 - 8.8 9
7 50.002.12.100. SET BOLT - M12X1.75X100 - 8.8 2
8 50.506.10.000. PLAIN MACHINED WASHER - M10 4
9 50.506.12.000. PLAIN MACHINED WASHER - M12 11
10 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 4
11 DV0.025.05.0.00 SOCKET HEAD SCREW (M12 X 165) 2
12 F6.044.02.0.00 ADAPTOR FOR SPEED SENSOR 1
MAGNETIC PICK UP
16X1.5 THREADING
13 F6.741.16.0.00 1
(UNITCH MAKE) FOR 250 KVA
WITH 110 SERIES MSSL CON.

64
TITLE: - GEAR CASING CUM FLYWHEEL HSG GROUP: - DV0.025

13 12

14
8
10

9
7
6 5
3
15
4

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ADAPTOR FOR SPEED SENSOR ON
14 DV0.025.06.0.00 1
F.W. HOUSING
15 DV0.069.13.0.00 ADAPTOR (FOR BELL HOUSING) 2

65
TITLE: - H.P. PIPE GROUP: - DV2.021

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.021.06.0.00 CLAMP PLATE (FOR HOSE PIPE) 2
2 DV0.021.07.0.00 CLAMP (LH) 1
3 DV0.021.08.0.00 CLAMP (RH) 1
4 DV2.021.10.0.00 HIGH PRESSURE PIPE ASSY SET 1

66
TITLE: - HEAT SHIELD GROUP: - DV2.051

2
3 1

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.10.020. SET BOLT - M10X1.5X20 - 8.8 10
2 02.022.06.0.00 WASHER 10
HEAT SHIELD (R.H.) (FOR
3 DV2.051.14.0.00 1
MODIFIED EXHAUST MANIFOLD
HEAT SHIELD (L.H.) (FOR
4 DV2.051.15.0.00 1
MODIFIED EXHAUST MANIFOLD

67
TITLE: - INJECTORS GROUP: - DV2.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.008.10.0.00 INJECTOR ASSLY 1
OF SR. NO. 2
BOSCH INJECTOR - A 433 391 449
2 DV2.050.01.0.00 (7x0.268x146 - 1225 TO 1275 1
CC/30SEC THRO FLOW)

68
TITLE: - INLET MANIFOLD (2 PIECE) GROUP: - DV2.023.1

3 12 13
6
4 14
7
9
11
23 5
20 7
18

22
16 25 26 10
19
17 27
20

24 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.023.40.0.00 INLET MANIFOLD ASSY (RH/LH) 1 OF SR NO. 2
CONSISTING
INLET MANIFOLD ASSLY
*2 DV2.023.20.0.00 1 OF SR NO.
(LH FROM PULLEY END) 3 TO 14
3 DV0.023.09.0.00 INLET MANIFOLD (RH / LH) 3 PORT 2
EXPANSION BELLOW FOR INLET
4 DV0.023.11.0.00 1
MANIFOLD
COVER PLATE
5 DV0.023.06.0.00 1
(FOR INLET MANIFOLD)
JOINT (MAIN AIR PIPE TO INLET
6 DV0.023.02.0.00 2
MANIFOLD)
7 50.506.10.000. PLAIN MACHINED WASHER - M10 40
8 50.008.10.000. LOCK NUT - M10X1.5 - GR.8 8
9 50.006.10.000. NUT - M10X1.5 - GR.8 4
10 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 16
11 50.003.10.065. SET SCREW - M10X1.5X65 - 8.8 24
12 DV0.023.12.0.00 AIR PIPE CLAMP (BOTTOM) 2
13 DV0.023.13.0.00 AIR PIPE CLAMP (TOP) 2

69
TITLE: - INLET MANIFOLD (2 PIECE) GROUP: - DV2.023.1

3 12 13
6
4 14
7
9
11
23 5
20 7
18

22
16 25 26 10
19
17 27
20

24 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 DV0.023.14.0.00 RUBBER BUSH 4
CONSISTING
INLET MANIFOLD ASSLY (RH
*15 DV2.023.30.0.00 1 OF SR NO. 16
FROM PULLEY END) TO 27
16 DV0.023.09.0.00 INLET MANIFOLD (RH / LH) 3 PORT 2
EXPANSION BELLOW FOR INLET
17 DV0.023.11.0.00 1
MANIFOLD
COVER PLATE
18 DV0.023.06.0.00 1
(FOR INLET MANIFOLD)
JOINT (MAIN AIR PIPE TO INLET
19 DV0.023.02.0.00 2
MANIFOLD)
20 50.506.10.000. PLAIN MACHINED WASHER - M10 40
21 50.008.10.000. LOCK NUT - M10X1.5 - GR.8 8
22 50.006.10.000. NUT - M10X1.5 - GR.8 4
23 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 16
24 50.003.10.065. SET SCREW - M10X1.5X65 - 8.8 24
25 DV0.023.12.0.00 AIR PIPE CLAMP (BOTTOM) 2
26 DV0.023.13.0.00 AIR PIPE CLAMP (TOP) 2

70
TITLE: - INLET MANIFOLD (2 PIECE) GROUP: - DV2.023.1

3 12 13
6
4 14
7
9
11
23 5
20 7
18

22
16 25 26 10
19
17 27
20

24 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


27 DV0.023.14.0.00 RUBBER BUSH 4

71
TITLE: - INTERMEDIATE DOUBLE GEARS
GROUP: - DV0.010
(CRANK GEAR AND CAM GEAR)

12
11
5
4

3 7
6

4
8

10
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
DOUBLE GEAR ASSLY
*1 DV0.010.20.0.00 1 OF SR. NO. 2 &
(CRANK GEAR AND CAM GEAR) 5 TO 9
SUB ASSLY.OF DOUBE CONSISTING OF
*2 DV0.010.10.0.00 1 SR. NO. 3 & 4
GEAR AND BUSH (INTERMIDATE)
NOT SUPPLIED
3 DV8.010.01.0.00 DOUBLE GEAR 1 LOOSE
4 F6.001.40.0.00 BUSH 2
5 2H.038.02.0.00 THRUST WASHER 1
THRUST WASHER (FOR
6 DV0.010.04.0.00 1
INTERMEDIATE GEAR SUPPORT)
7 DV0.010.02.0.00 DOUBLE GEAR SUPPORT 1
RETAINER PATE (FOR GEAR
8 DV0.010.03.0.00 1
SUPPORT)
9 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
THRUST WASHER (FOR
11 DV0.010.06.0.00 INTERMEDIATE GEAR SUPPORT) 1
4.2 mm THICK
12 DV0.011.04.0.00 THRUST WASHER (3.9MM THICK) 1

72
TITLE: - INTERMEDIATE GEAR ASSLY
GROUP: - DV0.011
(CAM & FUEL PUMP GEAR)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
INTERMEDIATE GEAR ASSLY
*1 DV0.011.20.0.00 1 OF SR. NO. 2
(CAM & FUEL PUMP GEAR) TO 7
SUB ASSLY. OF INTERMIDIATE NOT SUPLIED
2 DV0.011.10.0.00 1
GEAR AND BUSH LOOSE
3 2H.038.02.0.00 THRUST WASHER 1
RETAINER PATE
4 DV0.010.03.0.00 1
(FOR GEAR SUPPORT)
5 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
INTERMEDIATE GEAR SUPPORT
7 DV0.011.03.0.00 (BETWEEN CAM AND FUE PUMP 1
GEAR)

73
TITLE :- K LUB OIL GROUP :- DV0.559.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT
*1 82.110.15.1.00 K OIL SUPER 15 W 40 CF4 1
ILLUSTRATED

74
TITLE: - KIT GROUP GROUP: - DV0.178

1 4

5 8
11 12
6 9
14
14
7 10 15
15
13

14

15

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.507.19.0.00 ADAPTOR (M8 X1.25 - M27 X 1.5) 1
2 50.602.14.000. PLUG (M14X1.5) 1
3 50.508.11.000. COPPER WASHER (14X18) 1
SENSOR UNIT (FOR ELEC TEMP
4 46.085.02.0.00 1
GAUGE)
5 50.003.20.050. SET SCREW - M20X2.5X50 - 8.8 2
6 50.506.20.000. PLAIN MACHINED WASHER - M20 4
7 50.006.20.000. NUT - M20X2.5 - GR.8 2
8 50.003.16.050. SET SCREW - M16X2X50 - 8.8 2
9 50.506.16.000. PLAIN MACHINED WASHER - M16 4
10 50.006.16.000. NUT - M16X2 - GR.8.8 2
11 50.002.14.065. SET BOLT - M14X2X65 - 8.8 12
12 50.002.14.040. SET BOLT - M14X2X40 - 8.8 12
13 50.002.14.050. SET BOLT - M14X2X50 - 8.8 6
14 50.506.14.000. PLAIN MACHINED WASHER - M14 60
NYLOCK NUT FOR JCB LOGING
15 4H.781.13.0.00 30
(M14X 2)

75
TITLE: - KIT GROUP FOR DV SERIES ENGINE
GROUP: - DV0.509
(FASTERNS)

5
6

4
1

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.505.12.000. SPRING WASHER - M12 8
2 F6.508.03.0.00 HARD WASHER(12 ID) 8
3 50.506.10.000. PLAIN MACHINED WASHER - M10 12
4 50.505.10.000. SPRING WASHER - M10 12
5 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 12
6 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 8

76
TITLE: - KIT GROUP FOR CANOPY GROUP: - DV2.178.2

1 2 4 6

TM

KIRLOSKAR
GREEN
POWER IDEAS

7 8 9 10

11 12 13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 06.597.88.0.00 LEFT HAND HINGE 15
LEFT HAND LOCK WITH CATCHER
2 06.598.03.0.00 5
(100 TO 600 KVA)
SET OF STICKERS FOR WATER CONSISTING
*3 2H.181.80.0.00 COOLED ENGINES 1 OF SR. NO. 4
(ABOVE 30 KVA - DV SERIES ) TO 32
4 2H.075.18.0.00 KGPI LOGO FOR CANOPY "B" 3
NOT
*5 2H.075.14.0.00 KGPI LOGO GREEN BAND 4 ILLUSTRATED
6 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
7 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
ELECTRICAL SHOCK
8 2H.181.05.0.00 1
(STICKER WORD)
STICKER FOR "ROUTINE CHECK
9 2H.181.06.0.00 1
POINT"
10 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4
11 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
12 2H.181.09.0.00 STICKER FOR "BREATHER" 1
13 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1

77
TITLE: - KIT GROUP FOR CANOPY GROUP: - DV2.178.2

14 15 16 17 18

19 20 21 22 23

! !

24 25 26 27 28 29

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 2H.181.12.0.00 STICKER FOR "DO'S AND DON'TS" 1
15 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
16 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
17 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1
18 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1
19 2H.181.19.0.00 STICKER FOR "COOLANT FILL" 1
20 2H.181.22.0.00 FUEL SUCTION (STICKER WORD) 1
21 2H.181.23.0.00 FUEL RETURN (STICKER WORD) 1
STICKER FOR LIFTING
22 2H.181.24.0.00 1
INSTRUCTION
STICKER FOR LIFTING
23 2H.181.25.0.00 1
INSTRUCTION
24 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
25 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1
26 38.065.06.0.00 STICKER FOR "DIESEL'' 1
27 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
28 38.065.09.0.00 STICKER FOR "WATER DRAIN'' 1
29 38.065.13.0.00 STICKER FOR "EARTHING" 1

78
TITLE: - KIT GROUP FOR CANOPY GROUP: - DV2.178.2

30 31
34

35

36

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


30 38.065.70.0.00 STICKER FOR "BATTERY" 1
31 38.065.71.0.00 WARNING STICKER 1
NOT
*32 38.065.74.0.00 DANGER STICKER 1 ILLUSTRATED
NOT
*33 2H.075.08.0.00 TOLL FREE STICKER 1
ILLUSTRATED
34 06.598.06.0.00 RIGHT HAND HINGE 18
RIGHT HAND LOCK WITH
35 06.598.04.0.00 6
CATCHER (100 TO 600 KVA)
FUEL LEVEL STICKER FOR DV
36 DV0.806.37.0.00 1
SERIES

79
TITLE: - KIT GROUP FOR CONTROL PANEL
GROUP: - DV0.178.1
MOUNTING AND FOOT

1
4

3
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.08.025. SET BOLT - M8X1.25X25 - 8.8 4
2 50.506.08.000. PLAIN MACHINED WASHER - M8 8
3 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
4 50.003.16.070. SET SCREW - M16X2X70 - 8.8 8
5 50.506.16.000. PLAIN MACHINED WASHER - M16 8

80
TITLE: - KIT GROUP FOR EXHAUST GROUP: - DV0.178.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


STAINLESS STEEL NUT
1 50.080.10.000. 12
M10-AISI-304
2 50.506.10.000. PLAIN MACHINED WASHER - M10 12

81
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

48 18
43 22
11
12 17
41 21
39
42 20
45
19
14
47 9
6
7 15
28
46 8
3
33
40 23
36
44 29 19
30
32
27
5 31 25
26
10 28 24
34
16 35

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO.
*1 DV0.014.50.0.00 LUB OIL COOLER HEADER ASSLY 1 2 & 11 TO 13 &
16 TO 37
CONSISTING
LUB OIL COOLER HEADER SUB-
*2 DV0.014.40.0.00 1 OF SR. NO.
ASSLY 3 TO 10
3 DV0.014.04.0.00 LUB OIL COOLER HEADER 1
4 50.508.32.000. COPPER WASHER (28X33) 1
CORE PLUG (M27X2)-HEXAGONAL
5 50.610.27.000. 1
SOCKET HEAD (DIN 908)
6 DV0.014.13.0.00 O RING (58 DIA) FOR L.O. HEADER 2
7 DV0.014.14.0.00 O RING (67 DIA) FOR L.O. HEADER 2
8 DV0.014.12.0.00 O RING (38 DIA) FOR L.O. HEADER 3
9 F6.007.34.0.00 SEALING CAP 2
10 F6.001.58.0.00 SEALING CAP. (40 DIN 443) 3
11 DV0.014.06.0.00 JOINT (FOR COOLER COVER) 1
12 DV0.014.03.0.00 LUB OIL COOLER COVER 1
LUB OIL COOLER ASSLY CONSISTING OF
*13 DV0.014.60.0.00 1 SR. NO. 14 & 15
(17 PLATES)

82
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

48 18
43 22
11
12 17
41 21
39
42 20
45
19
14
47 9
6
7 15
28
46 8
3
33
40 23
36
44 29 19
30
32
27
5 31 25
26
10 28 24
34
16 35

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 DV0.014.01.0.00 LUB OIL COOLER (17 PLATES) 1
O RING (DIA.29) FOR ELEMENT
15 DV0.014.23.0.00 4
OIL COOLER
16 DV0.014.22.0.00 RUBBER WASHER 2
17 50.506.22.000. PLAIN MACHINED WASHER - M22 2
18 DV0.014.21.0.00 JAM NUT 2
19 50.506.08.000. PLAIN MACHINED WASHER - M8 22
20 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 14
21 50.508.06.000. COPPER WASHER (8X14) 2
22 08.001.18.0.00 CORE PLUG FOR OIL GALLERY 2
JOINT (FOR WATER PUMP
23 DV0.014.16.0.00 1
SUCTION)
SUCTION TUBE
24 DV0.014.08.0.00
(WITH FLANGED ENDS) 1
25 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
26 50.010.08.025. STUD - M8X1.25X025 - 8.8 4
27 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
28 50.506.10.000. PLAIN MACHINED WASHER - M10 19
29 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 1

83
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

48 18
43 22
11
12 17
41 21
39
42 20
45
19
14
47 9
6
7 15
28
46 8
3
33
40 23
36
44 29 19
30
32
27
5 31 25
26
10 28 24
34
16 35

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


30 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 1
31 50.002.10.130. SET BOLT - M10X1.5X130 - 8.8 9
32 50.002.10.140. SET BOLT - M10X1.5X140 - 8.8 1
33 50.002.10.170. SET BOLT - M10X1.5X170 - 8.8 2
34 50.002.10.190. SET BOLT - M10X1.5X190 - 8.8 1
35 50.002.10.180. SET BOLT - M10X1.5X180 - 8.8 1
SET SCREW M10X1.5X200 LONG
36 50.002.10.200. 1
(8.8 GR)
CONSISTING
*37 DV0.014.20.0.00 FILTER HEADER SUB-ASSLY 1 OF SR. NO. 38
CONSISTING
LUB OIL FILTER HEADER ASSLY
*38 DV0.014.10.0.00 1 OF SR. NO.
(WITH ADAPTOR & CORE PLUG) 39 TO 42
39 DV0.014.05.0.00 FILTER HEADER 1
THREADED ADAPTOR FOR
40 DV0.014.07.0.00
HEADER 2
41 50.508.32.000. COPPER WASHER (28X33) 1
42 46.218.02.0.00 ADAPTOR FOR TEMP.SWITCH 1
43 DV0.014.11.0.00 LUB OIL FILTER 1

84
TITLE: - LUB OIL COOLER, HEADER AND
GROUP: - DV0.014
FILTER

48 18
43 22
11
12 17
41 21
39
42 20
45
19
14
47 9
6
7 15
28
46 8
3
33
40 23
36
44 29 19
30
32
27
5 31 25
26
10 28 24
34
16 35

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL FILTER - WITH
44 DV0.014.27.0.00 1
KIRLOSKAR LOGO REVERSAL
45 50.506.10.000. PLAIN MACHINED WASHER - M10 4
46 50.002.10.090. SET BOLT - M10X1.5X90 - 8.8 4
47 DV0.014.17.0.00 GASKET (LUB. OIL HEADER) 1
48 DV0.014.32.0.00 CAP FOR COOLER COVER 2

85
TITLE: - LUB OIL DRAIN ARRANGEMENT FOR
GROUP: - DV0.056.2
DV SERIES W/O DRAIN HAND PUMP

8
1
9
4
7 5
3

12 6
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL DRAIN PIPE FROM PUMP
1 4H.1713.03.0.00 1
TO SUMP
WORM DRIVE HOSE CLIP
2 2H.064.03.0.00 1
(JUPITOR JW7B9, 20 - 25 DIA )
3 50.508.16.000. COPPER WASHER (18X22) 2
ADAPTOR FOR LUB OIL SUMP
4 3H.147.07.0.00 1
DRAIN 1/2" BSP AND M18X1.5
5 3H.153.11.0.00 DRAIN COCK 1
ADAPTOR WITH HOSE TAIL FOR
6 3H.153.14.0.00 1
SUMP DRAIN
7 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1
8 50.006.06.000. NUT - M6X1 - GR.8 2
9 03.023.02.0.00 SPL. PLAIN WASHER - M6 2
CONSISTING
*10 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR. NO. 11,
12
11 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 2
12 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2

86
TITLE: - LUB OIL PUMP GROUP: - DV2.013

9
13
14
10
19 5
18
12
11

4
16
22
7
17
25 15
24 23

20
21 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.013.40.0.00 LUB OIL PUMP ASSEMBLY 1 OF SR. NO. 2,
24, 25
CONSISTING
*2 DV2.013.30.0.00 LUB OIL PUMP SUB ASSY 1 OF SR. NO. 3 &
6, 9 TO 23
CONSISTING
*3 DV2.013.20.0.00 LUB OIL PUMP BODY ASSY. 1 OF SR. NO. 4, 5
& 7, 8
4 DV2.013.01.0.00 LUB OIL PUMP BODY 1
5 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 1
LUB OIL PUMP BODY COVER SUB CONSISTING
*6 DV2.013.10.0.00 1
ASSLY OF SR. NO. 7, 8
COVER PLATE FOR LUB OIL PUMP
7 DV2.013.02.0.00 1
BODY
8 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 2
9 DV8.013.06.0.00 DRIVING GEAR (LOP) 1
10 DV8.013.07.0.00 INT. GEAR LOP 1
11 DV0.013.09.0.00 RELIEF VALVE (FOR LUB OIL PUMP) 1

87
TITLE: - LUB OIL PUMP GROUP: - DV2.013

9
13
14
10
19 5
18
12
11

4
16
22
7
17
25 15
24 23

20
21 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


12 DV0.013.11.0.00 SPRING (FOR RELIEF VALVE) 1
13 DV0.013.15.0.00 VALVE CUP (FOR LUB OIL PUMP) 1
14 50.001.05.056. SPLIT COTTER PIN - 4X56 1
15 50.401.08.016. DOWEL PIN 2
INT.GEAR SUPPORT
16 DV0.013.08.0.00 1
(FOR LUB OIL PUMP GEAR)
17 DV0.013.22.0.00 BUSH FOR INT. GEAR. LOP 1
18 DV0.013.12.0.00 WASHER (LUB OIL PUMP GEAR) 1
19 DV0.013.18.0.00 BOLT M10*75 1
20 50.506.08.000. PLAIN MACHINED WASHER - M8 8
21 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 8
22 DV2.013.16.0.00 PUMPING GEAR (DRIVING) 1
23 DV2.013.17.0.00 PUMPING GEAR (DRIVEN) 1
24 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 4
25 50.506.10.000. PLAIN MACHINED WASHER - M10 4

88
TITLE: - LUB OIL SUMP GROUP: - DV2.017

10
12

3 3
5 7
4
9
2 11
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.017.10.0.00 LUB OIL SUMP WITH DIPSTICK 1 OF SR. NO. 2
TO 11
2 DV2.017.03.0.00 LUB OIL SUMP 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 46
4 50.003.08.028. SET SCREW M8 X 1.25X28-8.8 36
5 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 6
6 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 2
7 50.010.08.020. STUD - M8X1.25X20 - 8.8 4
8 DV0.017.50.0.00 DIPSTICK WITH O RING 1
9 DV0.017.07.0.00 O RING FOR DIPSTICK PLUG 2
GASKET BETWEEN OIL SUMP AND
10 DV0.041.07.0.00 1
CENTRIFUGE ADAPTOR
O RING (DIA. 36) FOR LUB.OIL
11 DV0.042.05.0.00 1
DELIVERY TUBE
12 03.716.03.0.00 WASHER(FUEL PUMP GEAR) 4

89
TITLE: - LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO SIEMENCE
GROUP: - 2H.092.6
(INDIA), 2 TERMINAL, BODY GROUND
WITH IMPORTED BOBBIN ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO
1 2H.092.11.0.00 SIEMENCE (INDIA), 2 TERMINAL, 1
BODY GROUND WITH IMPORTED
BOBBIN ASSEMBLY

90
TITLE: - MICO ALTERNATOR & MOUNTING GROUP: - DV0.062.2

15 16 13
14
14

13
9
1
4
11 2
10 3

12 8 7

5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CHARGING ALTERNATOR
1 DV0.044.14.0.00 1
BRACKET
2 50.002.16.050. SET BOLT - M16X2X50 - 8.8 2
3 50.506.16.000. PLAIN MACHINED WASHER - M16 2
DOWEL BOLT FOR MICO
4 DV0.044.15.0.00 1
ALTERNATOR
5 50.506.10.000. PLAIN MACHINED WASHER - M10 1
6 50.006.10.000. NUT - M10X1.5 - GR.8.8 1
7 DV0.044.11.0.00 STUD FOR MICO ALTERNATOR 1
8 DV0.044.13.0.00 EYE BOLT (190 MM THREADING) 1
9 DV0.044.12.0.00 SWIVEL PIECE 1
10 50.506.14.000. PLAIN MACHINED WASHER - M14 2
11 50.006.14.000. NUT - M14X2 - GR.8.8 2
12 50.002.12.060. SET BOLT - M12X1.75X60 - 8.8 1
13 50.506.12.000. PLAIN MACHINED WASHER - M12 3
14 50.006.12.000. NUT - M12X1.75 - GR.8.8 2
15 DV0.044.08.0.00 ALTERNATOR PULLEY 1
DOWEL BUSH (FOR ALT.MTG.
16 DV0.044.04.0.00 1
BRACKET)

91
TITLE: - MICO ALTERNATOR 24 V GROUP: - F6.639.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ALTERNATOR,
1 F6.639.04.0.00 (MICO- 24V, 45 AMP - W/O 1
BLOCKING DIOD)

92
TITLE: - OIL & FUEL PIPINGS GROUP: - DV2.069

14 15 16

12

8 4
7 10 11
17 20
16
22
18
21
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


OIL DRAIN PIPE
1 DV0.069.65.0.00 1
(FROM FIP TO CRANK CASE)
OIL SUPPLY PIPE L.H. FOR
2 DV0.032.28.0.00 MODIFIED MANIFOLD 1
(CRANKCASE TO T/C IN)
OIL SUPPLY PIPE R.H.FOR
3 DV0.032.29.0.00 MODIFIED MANIFOLD 1
(CRANKCASE TO T/C IN)
4 DV0.022.15.0.00 NOZZLE LEAK OFF PIPE 1
OIL SUPPLY PIPE
5 DV0.022.09.0.00 1
(CRANKCASE TO FUEL PUMP IN )
CONSISTING
DV12 FUEL PIPING
*6 DV2.073.70.0.00 1 OF SR. NO. 7
ASSLY(NORMA) TO 17
7 DV2.073.30.0.00 NORMA PIPE SET 1
BRACKET TWIN
8 DV8.073.02.0.00 1
(CRANKCASE MOUNTED)
BRACKET
9 DV8.073.04.0.00 1
(INLET MANIFOLD MOUNTED)

93
TITLE: - OIL & FUEL PIPINGS GROUP: - DV2.069

2 3

19

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


10 DV8.069.35.0.00 OVAL CLAMP FOR FUEL PIPING 2
11 DV8.073.25.0.00 CLAMP ASSLY 2
12 DV0.073.30.0.00 CLAMP 3 PIPE 1
NOT
*13 DV0.073.28.0.00 SUPPORT FOR 3P CLAMP 1
ILLUSTRATED
14 DV0.073.21.0.00 CLAMP FOR NORMA PIPE 1
15 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
16 50.506.08.000. PLAIN MACHINED WASHER - M8 4
17 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
18 DV0.073.17.0.00 SPIGOT NW 3/8''-M14*1.5 8
OIL INLET PIPE ASSLY.(FROM
19 DV0.041.80.0.00 CRANKCASE TO CENTRIFUGE 1
FILTER)
20 DV0.069.47.0.00 ADAPTOR 2
21 50.519.04.0.00 WORM DRIVE HOSE CLIP (25 MM) 2
22 50.508.13.000. COPPER WASHER (16X20) 2

94
TITLE: - OILSEAL PULLEY END GROUP: - DV0.012

5
7

2
3 5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.012.10.0.00 OIL SEAL HSG (SUB ASSEMBLY) 1 OF SR. NO. 2
TO 7
2 DV0.012.01.0.00 OIL SEAL HOUSING 1
3 DV0.012.02.0.00 OIL SEAL PULLEY END 1
4 DV0.012.03.0.00 JOINT (FOR OIL SEAL HOUSING) 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 11
6 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 1
7 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 10

95
TITLE: - PISTON GROUP: - DV0.006

2
3
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.006.10.0.00 PISTON ASSEMBLY 1 OF SR. NO. 2
TO 7
NOT SUPPLIED
2 DV0.006.01.0.00 PISTON (130 DIA) 1
LOOSE
3 DV0.006.02.0.00 PISTON PIN 1
NOT SUPPLIED
4 DV0.006.03.0.00 TOP RING 1 LOOSE
NOT SUPPLIED
5 DV0.006.04.0.00 SECOND RING 1 LOOSE
NOT SUPPLIED
6 DV0.006.05.0.00 OIL CONTROL RING 1 LOOSE
7 DV0.006.06.0.00 CIRCLIP (FOR PISTON) 2

96
TITLE: - PREFILTER GROUP: - DV0.053

3
1

1
5
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.10.000. PLAIN MACHINED WASHER - M10 8
2 50.002.10.035. SET BOLT - M10X1.5X35 - 8.8 2
3 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
PRELINE FILTER
4 DV0.053.04.0.00 (WITHOUT WATER LEVEL 1
SENSOR) MICO F 002 H22 026
5 50.002.10.075. SET BOLT - M10X1.5X75 - 8.8 2

97
TITLE: - PROTECTION CAPS GROUP: - DV0.075

7
3
1

2
4

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.075.01.0.00 PLASTIC CAP (WATER INLET) 1
PLASTIC CAP
2 DV0.075.02.0.00 2
(TURBOCHARGER EXHAUST)
PLASTIC CAP
3 DV0.075.03.0.00 2
(TURBOCHARGER AIR INLET)
PLASTIC CAP
4 DV0.075.04.0.00 1
(THERAMOSTAT OUTLET)
5 DV0.075.06.0.00 PLASTIC CAP (CAC OUTLET) 1
6 DV0.075.07.0.00 PLASTIC CAP (CAC INLET) 1
7 50.002.08.025. SET BOLT - M8X1.25X25 - 8.8 4
8 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 8

98
TITLE: - RADIATOR ASSEMBLY FOR
GROUP: - DV2.031.30
DV12 625 KVA (BANCO)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


RADIATOR ASSEMBLY FOR CONSISTING
1 DV2.031.30.0.00 1
DV12 625 KVA (BANCO) OF SR. NO. 2
2 DV2.031.36.0.00 RADIATOR PRESSURE CAP 1

99
TITLE: - RADIATOR HOSES & HOSE CLIPS GROUP: - DV2.031.1

10
6
10

4 16
17
7 7
12 13 5
17
8
18
11
9 3
14
15 2
6
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


METALIC PIPE FROM THERMO
1 DV2.031.17.0.00 1
TO RAD.
2 DV2.031.14.0.00 HOSE FROM RAD TO ENGINE 1
SUCTION PIPE
3 DV8.035.20.0.00 1
(FROM RADIATOR TO ENGINE)
HOSE
4 DV2.014.24.0.00 1
(RADIATOR TO SUCTION PIPE)
HOSE BETWEEN PIPE &
5 DV0.014.33.0.00 1
THERMOSTAT
6 DV0.031.03.0.00 HOSE, CAC 2
T BOLT CLAMP KLIPCO
7 06.376.03.0.00 3
TB72/JUPITOR (79 TO 87 DIA)
JUPITER T -BOLT CLAMP
8 F6.377.16.0.00 1
S/F 83MM O.D
T BOLT CLAMP,KLIPCO
9 4H.029.06.0.00 2
TB78 / JUPITOR (84 TO 92 DIA)
HOSE T BOLT CLAMP FOR
10 KV0.505.14.0.00 OD 137MM JUPITOR JT6 A20 137DN 4
OR EQUIVALENT

100
TITLE: - RADIATOR HOSES & HOSE CLIPS GROUP: - DV2.031.1

10
6
10

4 16
17
7 7
12 13 5
17
8
18
11
9 3
14
15 2
6
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 DV0.014.18.0.00 JOINT FOR SUCTION PIPE ASSLY 1
12 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
CLAMP ASSEMBLY
13 DV0.031.80.0.00 1
(FOR WATER OUTLET PIPE)
14 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 2
15 50.506.10.000. PLAIN MACHINED WASHER - M10 2
16 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
17 50.506.08.000. PLAIN MACHINED WASHER - M8 6
18 50.548.08.000. SPL.PLAIN M/CED WASHER 1

101
TITLE: - RADIATOR SUPPORT MOUNTINGS GROUP: - DV2.049.1

3 6

2 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.107.04.0.00 SPACER (11X20X24 L ) 8
2 50.003.10.050. SET SCREW - M10X1.5X50 - 8.8 8
3 50.506.10.000. PLAIN MACHINED WASHER - M10 12
4 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
5 50.003.14.035. SET SCREW - M14X2X35 - 8.8 4
6 50.506.14.000. PLAIN MACHINED WASHER - M14 4

102
TITLE: - RADIATOR WATER DRAIN
GROUP: - 4H.634
CONNECTION WITH 1/2'NPTF COCK

4
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 3H.153.21.0.00 DRAIN COCK 1
2 3H.153.02.0.00 ADOPTER FOR DRAIN COCK 2
3 3H.153.01.0.00 RADIATOR DRAIN PIPE 1
SPRING BAND CLIP
4 2H.112.01.0.00 2
(KLIPCO/ NOMINAL DIA. 10)
5 50.009.14.000 LOCK NUT - M14X1.5 - GR.8 1
6 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
7 50.506.14.000. PLAIN MACHINED WASHER - M14 2

103
TITLE: - ROCKER COVER GROUP: - DV0.009

6 6

1
4 5
6

5
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.009.01.0.00 ROCKER COVER 10
JOINT FOR ROCKER COVER
2 DV0.009.05.0.00 10
(METALLIC GASKET)
3 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 10
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 10
5 50.506.08.000. PLAIN MACHINED WASHER - M8 60
6 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 40

104
TITLE: - ROCKER COVER (WITH BREATHER) GROUP: - DV2.009.2

5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ROCKER COVER ASSLY WITH
*1 DV2.009.20.0.00 1 OF SR. NO. 2
BREATHER-625 KVA TO 6
ROCKER COVER-625 KVA
2 DV2.009.02.0.00 (WITH BREATHER HOLE ON 1
REGULAR COVER)
SLEEVE FOR ROCKER COVER
3 DV0.046.31.0.00 1
(BREATHER)
4 DV0.046.08.0.00 BREATHER SLEEVE 1
CRANKCASE BREATHER
5 DV0.046.07.0.00 1
(DV ENGINE)
6 DV0.046.09.0.00 `O' RING 1

105
TITLE: - SET OF PART ALONG WITH KG545
GROUP: - DV2.852
UNIT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


GENERATOR CONTROL UNIT
1 DV0.901.13.0.00 1
LEVEL-2 KG545

106
TITLE: - SILENCER FOR DV SERIES GROUP: - DV2.188.10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV2.188.10.0.00 SILENCER FOR DV SERIES 2

107
TITLE: - STARTER GROUP: - DV0.027

4
1
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.14.000. PLAIN MACHINED WASHER - M14 3
2 DV0.027.11.0.00 STARTER (DELCO REMY 50MT) 1
3 DV0.027.03.0.00 SPECIAL STUD (FOR STARTER) 3
4 50.006.14.000. NUT - M14X2 - GR.8.8 3

108
TITLE: - SUCTION TUBE GROUP: - DV0.043

5
3 8
4 7

12
2
9

10

11

12

11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.043.20.0.00 SUCTION TUBE ASM 1 OF SR. NO.
2 TO 5
2 DV0.043.10.0.00 SUCTION TUBE (SUB ASSLY) 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 3
4 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 3
JOINT (FOR SUCTION TUBE
5 DV0.043.05.0.00 1
FLANGE)
CONSISTING
CLAMPING PLATE ASM
*6 DV0.043.30.0.00 1 OF SR. NO.
(FOR SUCTION TUBE) 7&8
CLAMPING PLATE
7 DV0.043.06.0.00 1
(FOR SUCTION TUBE)
8 50.006.08.000. NUT- M8X1.25 - GR.8.8 2
9 DV0.043.07.0.00 C-CLAMP (FOR SUCTION TUBE) 1
10 DV0.043.08.0.00 SLEEVE (FOR SUCTION TUBE) 1
11 50.003.08.015. SET SCREW - M8X1.25X15 - 8.8 4
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4

109
TITLE: - TAPPET AND PUSH ROD TUBE GROUP: - DV0.018

9
10
11

6
13

8 7
12
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.018.30.0.00 PUSH ROD TUBE & ROD 1 OF SR. NO.
2 & 9 TO 13
CONSISTING
*2 DV0.018.20.0.00 ASSLY PUSH ROD COVER TUBE 1 OF SR. NO.
3&4
3 DV0.018.05.0.00 PUSH ROD COVER TUBE 1
4 34.011.03.0.00 COLLAR 2
CONSISTING
*5 DV0.018.10.0.00 PUSH ROD ASSEMBLY 1 OF SR. NO.
6 TO 8
6 DV0.018.02.0.00 PUSH ROD 1
7 DV0.018.03.0.00 PUSH ROD SOCKET 1
8 DV0.018.04.0.00 PUSH ROD TOE 1
9 02.024.04.0.00 SPRING 1
10 34.011.02.0.00 CUP FOR P R TUBE 1
11 DV0.018.11.0.00 RUBBER BUSH (BOTTOM) 1
12 34.011.06.0.00 RUBBER BUSH (TOP) 1
13 DV0.018.01.0.00 TAPPET 1

110
TITLE: - THERMOSTAT HOUSING GROUP: - DV0.015

11 12 15
8 8
4
9 10
7
14
6 13

2 3

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV0.015.10.0.00 THERMOSTAT HOUSING ASSLY 1 OF SR. NO.
2 TO 15
2 DV0.015.01.0.00 THERMOSTAT ELEMENT 3
3 DV0.015.02.0.00 THERMOSTAT HOUSING 1
4 DV0.015.03.0.00 THERMOSTAT HOUSING COVER 1
JOINT (FOR THERMOSTAT
5 DV0.015.05.0.00 1
HOUSING)
GASKET (FOR THERMOSTAT
6 DV0.015.06.0.00 1
COVER)
WASHER (FOR THERMOSTAT
7 DV0.015.07.0.00 1
HOUSING ASSLY)
8 50.506.08.000. PLAIN MACHINED WASHER - M8 10
9 50.003.08.014. SET SCREW - M8X1.25X14 - 8.8 4
10 50.002.08.125. SET BOLT - M8X1.25X125 - 8.8 1
11 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 5
12 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 1
13 50.508.08.000. COPPER WASHER (10X16) 2

111
TITLE: - THERMOSTAT HOUSING GROUP: - DV0.015

11 12 15
8 8
4
9 10
7
14
6 13

2 3

13
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRECOATED PLUG
14 34.001.35.0.00 2
(FOR OIL GALLERY)
DOME NUT FOR RACK LOCKING
15 DV0.040.71.0.00 1
SCREW

112
TITLE: - TORSIONAL VIBRATION DAMPER GROUP: - DV2.030

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HODEK DAMPER FOR DV12
1 DV2.030.03.0.00 1
ENGINE
2 50.506.12.000. PLAIN MACHINED WASHER - M12 8
SOCKET HEAD SCREW -
3 50.011.12.040. 8
M12X1.75X40 - 8.8

113
TITLE: - TURBOCHARGER AND MOUNTING GROUP: - DV2.032

26
6 16
28
5 15
7 17
27
9
31 29

3 20
4
25 8
19
11 22
2
12 18
23
10 21 14

30
24

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
TURBO CHARGER ASSLY
*1 DV2.032.70.0.00 1 OF SR. NO.
(LEFT SIDE) 2 TO 12
TURBO ADAPTOR L.H.
2 DV0.032.19.0.00 1
(FROM F.W. END)
JOINT (BET.ADAPTOR AND
3 DV0.032.04.0.00 1
TURBO)
S300 TURBOCHARGER FOR DV12
4 DV2.032.04.0.00 ENGINE (S300/91H42CPCZ/80BJ1- 1
0.98A/R)
5 50.506.10.000. PLAIN MACHINED WASHER - M10 8
STAINLESS STEEL NUT M10-AISI-
6 50.080.10.000. 8
304
STUD M10X1.5X65
7 F6.366.02.0.00 4
(COPPER COATED)
SPACER SLEEVE
8 F6.177.13.0.00 4
(COPPER COATED)
9 DV0.032.12.0.00 CLAMPING SPACER 1
10 50.080.08.000. NUT (SS) - M8x1.25 6

114
TITLE: - TURBOCHARGER AND MOUNTING GROUP: - DV2.032

26
6 16
28
5 15
7 17
27
9
31 29

3 20
4
25 8
19
11 22
2
12 18
23
10 21 14

30
24

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 F6.377.11.0.00 STUD M8 (COPPER COATED) 6
12 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 6
CONSISTING
TURBO CHARGER ASSLY
*13 DV2.032.60.0.00 1 OF SR. NO.
(R.H. SIDE) 14 TO 23
TURBO ADAPTOR (R.H.)
14 DV0.032.18.0.00 1
(FROM F.W. END)
15 50.506.10.000. PLAIN MACHINED WASHER - M10 8
STAINLESS STEEL NUT
16 50.080.10.000. 8
M10-AISI-304
STUD M10X1.5X65
17 F6.366.02.0.00 4
(COPPER COATED)
SPACER SLEEVE
18 F6.177.13.0.00 4
(COPPER COATED)
JOINT (BET.ADAPTOR AND
19 DV0.032.04.0.00 1
TURBO)
S300 TURBOCHARGER FOR DV12
20 DV2.032.04.0.00 ENGINE (S300/91H42CPCZ/80BJ1- 1
0.98A/R)

115
TITLE: - TURBOCHARGER AND MOUNTING GROUP: - DV2.032

26
6 16
28
5 15
7 17
27
9
31 29

3 20
4
25 8
19
11 22
2
12 18
23
10 21 14

30
24

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


21 50.080.08.000. NUT (SS) - M8x1.25 6
22 F6.377.11.0.00 STUD M8 (COPPER COATED) 6
23 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 6
JOINT (FOR TURBO HOLE CLOSE
24 DV0.032.22.0.00 2
FLANGE )
ADAPTOR FOR TURBO DRAIN
25 DV0.032.23.0.00 2
(TURBOCHARGER SIDE)
JOINT (FOR FLANGE) FOR
26 DV0.032.06.0.00 2
T/C LUB OIL OUTLET PIPE
27 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
28 50.506.08.000. PLAIN MACHINED WASHER - M8 4
29 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 4
30 DV0.032.33.0.00 JOINT 1
31 DV0.032.41.0.00 TURBO OIL DRAIN PIPE 2

116
TITLE: - VENT PIPE FOR RADIATOR GROUP: - DV0.071

4
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 DV0.071.01.0.00 VENT PIPE 1
ADAPTOR FOR FUEL INLET
2 4H.486.01.0.00 2
(BOTH END M14X1.5)
3 50.508.14.000. COPPER WASHER (16X22) 2
ELBOW CONNECTION
4 DV0.071.02.0.00 1
SUBASSEMBLY

117
TITLE: - WATER PUMP GROUP: - DV0.016

4
5 3
6 9

8
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
WATER PUMP ASSEMBLY WITH
*1 DV0.016.20.0.00 1 OF SR. NO.
PULLEY 2 TO 7
2 DV0.016.10.0.00 WATER PUMP ASSLY 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
5 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 5
6 50.506.10.000. PLAIN MACHINED WASHER - M10 5
JOINT - BETWEEN WATER PUMP
7 DV0.016.09.0.00 1
HSG AND HEADER.
BELT V SECTION
8 DV0.016.08.0.00 1
(BX 58- PITCH LENGTH 1520)
9 DV0.016.21.0.00 WATER PUMP PULLEY (115 PCD) 1

118
TITLE: - WIRING HARNESS TIE, 200MM
GROUP: - 02.1216.01
LENGTH, IN BLACK COLOUR,

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


200MM LENGTH, IN BLACK
1 02.1216.01.0.00 2
COLOUR, WIRING HARNESS TIE

119
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (DV2.1246)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 DV2.066.25.0.00 SET OF JOINTS 1 OF SR. NO. 2
TO 37
*2 08.021.02.0.00 JOINT FOR FEED PUMP 2
CYLINDERHEAD GASKET
*3 DV0.007.11.0.00 12
(1.2 THICK)
CYLINDER HEAD GASKET
*4 DV0.007.43.0.00 12
(1.15 THK)
JOINT FOR ROCKER COVER
*5 DV0.009.05.0.00 11
(METALLIC GASKET)
*6 DV0.012.03.0.00 JOINT (FOR OIL SEAL HOUSING) 1
*7 DV0.014.06.0.00 JOINT (FOR COOLER COVER) 1
JOINT (FOR WATER PUMP
*8 DV0.014.16.0.00 1
SUCTION)
*9 DV0.014.17.0.00 GASKET (LUB. OIL HEADER) 1
*10 DV0.014.18.0.00 JOINT FOR SUCTION PIPE ASSLY 1
JOINT
*11 DV0.015.05.0.00 1
(FOR THERMOSTAT HOUSING)
GASKET
*12 DV0.015.06.0.00 1
(FOR THERMOSTAT COVER)

120
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (DV2.1246)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


JOINT - BETWEEN WATER PUMP
*13 DV0.016.09.0.00 1
HSG AND HEADER.
JOINT FOR FUEL PUMP CAP -
*14 DV0.019.07.0.00 1
RIGHT HAND SIDE
JOINT FOR FUEL PUMP CAP –
*15 DV0.019.08.0.00 1
LEFT HAND SIDE
JOINT (MAIN AIR PIPE TO INLET
*16 DV0.023.02.0.00 4
MANIFOLD)
JOINT (BET.EXH.MANI. AND
*17 DV0.024.06.0.00 2
ADAPTOR)
JOINT (BET.EXH. MANI. AND
*18 DV0.024.08.0.00 2
EXPA.BELLOW)
JOINT (BET. EXH. MANIFOLD &
*19 DV0.024.09.0.00 12
CYLINDER HEAD)
*20 DV0.025.03.0.00 JOINT FOR GEAR CASING 1
JOINT
*21 DV0.032.04.0.00 2
(BET.ADAPTOR AND TURBO)
JOINT - BETWEEN WATER PUMP
*21 DV0.016.09.0.00 1
HSG AND HEADER.

121
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (DV2.1246)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


JOINT (FOR FLANGE)
*22 DV0.032.06.0.00 2
FOR T/C LUB OIL OUTLET PIPE
JOINT (FOR TURBO HOLE CLOSE
*23 DV0.032.22.0.00 2
FLANGE )
*24 DV0.032.33.0.00 JOINT 1
JOINT (BETWEEN MAIN AIR PIPE
*25 DV0.033.11.0.00 1
HORIZONTAL & VERTICAL)
JOINT (BET.MAIN AIR PIPE AND
*26 DV0.033.12.0.00 3
VER PIPE)
JOINT (BET.MAIN AIR PIPE
*27 DV0.033.13.0.00 2
HOR+VER)
*28 DV0.033.14.0.00 JOINT (BET.BEND TO AIR PIPE) 4
JOINT FOR GOVERNOR
*29 DV0.040.98.0.00 1
MOUNTING PLATE
GASKET (JOINT BETWEEN
*30 DV0.041.04.0.00 CENTRIFUGAL ADAPTOR AND 2
FILTER)
GASKET BETWEEN OIL SUMP AND
*31 DV0.041.07.0.00 1
CENTRIFUGE ADAPTOR

122
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (DV2.1246)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


JOINT (FOR DELIVERY TUBE
*32 DV0.042.03.0.00 1
FLANGE)
JOINT (FOR SUCTION TUBE
*33 DV0.043.05.0.00 1
FLANGE)
JOINT (BET. BREATER PLATE &
*34 DV0.046.04.0.00 2
ADAPTER)
*35 DV0.064.01.0.00 JOINT FOR DV10 TURBO 2
*36 F6.201.02.0.00 JOINT FOR EXHAUST SILENCER 4
*37 F6.503.02.0.00 S.S.JOINT(4") 4
CONSISTING
*38 DV2.066.17.0.00 SET OF WASHERS 1 OF SR. NO. 39
TO 54
*39 50.508.04.000. COPPER WASHER (6X10) 2
*40 50.508.05.000. COPPER WASHER (8X12) 14
*41 50.508.06.000. COPPER WASHER (8X14) 2
*42 50.508.08.000. COPPER WASHER (10X16) 2
*43 50.508.09.000. COPPER WASHER (12X16) 1
*44 50.508.11.000. COPPER WASHER (14X18) 1
*45 50.508.12.000. COPPER WASHER (14X20) 2

123
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (DV2.1246)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*46 50.508.13.000. COPPER WASHER (16X20) 5
*47 50.508.14.000. COPPER WASHER (16X22) 27
*48 50.508.16.000. COPPER WASHER (18X22) 2
*49 50.508.18.000. COPPER WASHER (20X24) 9
*50 50.508.19.000. COPPER WASHER (20X26) 2
*51 50.508.22.000. COPPER WASHER (21X31) 1
*52 50.508.27.000. COPPER WASHER (24X29) 14
*53 50.508.32.000. COPPER WASHER (28X33) 2
*54 50.508.35.000. COPPER WASHER (30X38) 2
CONSISTING
*55 DV2.066.20.0.00 SET OF `O' RINGS 1 OF SR. NO. 56
TO 68
*56 DV0.002.02.0.00 O RING (FOR CY LINER) 36
*57 DV0.014.12.0.00 O RING (38 DIA)FOR L.O. HEADER 3
*58 DV0.014.13.0.00 O RING (58 DIA) FOR L.O. HEADER 2
*59 DV0.014.14.0.00 O RING (67 DIA) FOR L.O. HEADER 2
O RING (DIA.29) FOR ELEMENT
*60 DV0.014.23.0.00 4
OIL COOLER
*61 DV0.017.07.0.00 O RING FOR DIPSTICK PLUG 2

124
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (DV2.1246)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


O RING
*62 DV0.033.38.0.00 2
(FOR COMPRESSOR OUT PIPE)
*63 DV0.040.09.0.00 O RING FOR OIL SEAL HOUSING 1
*64 DV0.041.17.0.00 `O' RING FOR OIL FILLING PIPE 2
O RING (DIA. 36)
*65 DV0.042.05.0.00 2
FOR LUB.OIL DELIVERY TUBE
*66 DV0.046.03.0.00 O RING FOR BREATHER PLATE 2
*67 DV0.046.09.0.00 `O' RING 3
*68 F6.024.47.0.00 O - RING FOR DRAIN PLUG 2

125

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