ILLUSTRATED SPARE PART LIST

FOR

6R1080TA3 ENGINE
FOR WHEEL LOADER
A/C – CAT, CHENNAI

APPLICATION CODE NO.

6H.2597

Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, INDIA.
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
email: global@koel.co.in Website: www.koel.co.in

JULY – 2011 PUBLICATION NO. 6H.561.11.0.01

1
 GROUP INDEX
APPLICATION CODE 6H.2597

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ADAPTOR FOR INELT MANIFOLD 4H.1547.1 1 4
AIR CLEANER ASSEMBLY WITH
2 4H.1810 1 5
PRE-CLEANER 10 M3/MIM
3 AIR INLET MANIFOLD (CASTING) 6H.010 1 6
4 ALTERNATOR MOUNTING 24V 4H.541.1 1 7, 8
5 ALTERNATOR WITHOUT BLOCKING DIODE 4H.422.1 1 9
6 ASSEMBLY THERMOSTAT HOUSING 4H.053.4 1 10
7 BREATHER PIPE 6H.024.3 1 11
8 CAMSHAFT & GEAR ASSEMBLY 6H.1001.1 1 12
9 CENTRIFUGE LUB OIL FILTER 6H.021.2 1 13
10 COMPRESSOR 3H.107.3 1 14
11 CRANK PULLEY FOR 6PK BELT 6H.1130.3 1 15
16 TO
12 CRANKCASE 6H.1066 1
20
13 CRANKSHAFT 6H.002.1 1 21
22 TO
14 CYLINDER HEAD (P-TYPE) 6H.147 1
24
15 CYLINDER LINER.(105 DIA) 2H.008 6 25
16 DELIVERY TUBE 6H.1063 1 26
17 DIPSTICK 6H.1061.1 1 27
18 ENGINE MOUNTING FOOT 6H.033 1 28
19 EXHAUST MANIFOLD 6H.011.6 1 29
20 EXHAUST SILENCER ASSEMBLY 6H.548 1 30
FIP GEAR COVER AND FEED PUMP
21 4H.1284 1 31
ASSEMBLY
22 FIP GEAR WITH FACIAL CAM 4H.1284.1 1 32
23 FLYWHEEL ASSEMBLY 4H.947.2 1 33
FLYWHEEL HOUSING SAE 3 ,
24 144.5 MM , TWO STARTER BORE 4H.682.3 1 34
(TO SUIT 24V)
FRONT COVER SF VISCOUS DAMPER,
25 6H.229.2 1 35, 36
HYD PUMP BORE
26 FUEL CONNECTION 49.517 6 37
27 FUEL PIPES CONNECTION FOR FEED PUMP 6H.1175 1 38
GEAR CASING SF VISCOUS DAMPER,
28 6H.273.2 1 39
COMPRESSOR DRIVE, INCLIND OIL FILLING
29 HIGH PRESSURE PIPE SET 6H.063.5 1 40
30 INJECTOR ASSEMBLY 4H.1429.4 6 41
31 INTERMEDIATE GEAR 6H.1065 1 42
INTERMEDIATE GEAR AND SUPPORT
32 4H.237 1 43
(FOR ENGINE W/O AUTO TIMER)
33 KIT GROUP 6H.1176 1 44
34 LIFTING HOOK 4H.170.1 1 45
35 LUB OIL COOLER & SPIN ON FILTER 6H.014.1 1 46,47
36 LUB OIL PUMP 6H.1064 1 48, 49

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
37 LUB OIL SUMP 6H.1061 1 50
LUB OIL SUPPLY PIPE FOR
38 6H.274 1 51
COMPRESSOR 6R1080
39 MOUNTING FOR EXHAUST SILENCER BS III 6H.549 1 52
40 MOUNTING FOR FAN 6H.554.1 1 53
MOUNTING FOR GEAR DRIVEN
41 3H.120 1 54
COMPRESSOR
42 MUD COLLECTOR BSIII 43.075.2 1 55
43 NOZZLE LEAK OFF PIPE (S/F ROTARY FIP) 6H.1124.2 1 56
44 OIL FILLING BODY 3H.042 1 57
45 OIL SEAL HOUSING 6H.045 1 58
46 PISTON & CON ROD ASSEMBLY 6H.1060 6 59, 60
47 POLY V BELT (FENNER, 6PK-1190) PG 4H.1493 1 61
48 PUSHROD AND TAPPETS 2H.007.3 6 62
49 ROCKER COVER (CASTING) 6H.013 1 63
ROTARY FIP FOR 6R1080TA3 ENGINE (115 HP
50 6H.295.2 1 64
@ 2300 RPM)
51 STARTER (24V) 6H.077 1 65
52 STOP LEVER ARRANGEMENT 4H.548.4 1 66
53 SUCTION TUBE 6H.1062 1 67
54 TURBO LUB OIL PIPING 6H.034.2 1 68
55 TURBOCHARGER AND MOUNTING 4H.236.3 1 69
70 TO
56 VALVE ROCKER ASSLY 6H.012.1 1
72
57 WATER PUMP (282.5 CRS) 4H.052 1 73
WATER PUMP AND FAN PULLEY
58 4H.1483.1 1 74
(POLY V BELT)
59 SET OF JOINTS 6H.522.40 1 75
60 SET OF WASHERS 6H.522.41 1 77
61 SET OF `O' RINGS 6H.522.42 1 78
62 SET OF BEARINGS 1 79

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATIONS

AND DESCRIPTIONS ARE NOT BINDING.

3
TITLE: -ADAPTOR FOR INELT MANIFOLD GROUP: -4H.1547.1

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1547.01.0.00 ADAPTOR FOR AIR CLEANER 1
2 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 4
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
HEADLESS PIPE PLUG
4 50.056.02.000. 1
1/8"-27 NPTF
5 6H.030.05.0.00 JOINT (FOR AIR PIPE) 1

4
TITLE: - AIR CLEANER ASSEMBLY WITH
GROUP: - 4H.1810
PRE-CLEANER 10 M3/MIM

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ASSEMBLY OF AIR CLEANER &
*1 4H.1810.30.0.00 1 OF SR. NO. 2, 3,
PRECLEANER 8
NOT SUPPLIED
*2 4H.1810.10.0.00 AIR CLEANER ASSEMBLY 10 M3 1 LOOSE
CONSISTING
*3 4H.1810.20.0.00 REDUCER HOSE ASSEMBLY 1 OF SR. NO. 4
TO 7
HOSE REDUCER BET. AIR
4 4H.1810.03.0.00 1
CLEANER AND PRE-CLEANER
RUBBER SLEEVE SMALL
5 4H.1810.04.0.00 1
FOR PRE-CLEANER
RUBBER SLEEVE LARGE
6 4H.1810.05.0.00 1
FOR AIR CLEANER
7 KV8.505.28.0.00 HOSE T BOLT CLAMP 138 MM ID 1
PRE-CLEANER ASSLY.
8 06.550.20.0.00 1
(FOR DRY TYPE AIR CLEANER

5
TITLE: - AIR INLET MANIFOLD (CASTING) GROUP: - 6H.010

2
1

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.010.02.0.00 AIR INLET MANIFOLD (CI) 1
2 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
HEXAGONAL HEADED BOLT –
3 50.002.08.130. 9
M8 X 130L
4 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
5 50.506.08.000. PLAIN MACHINED WASHER - M8 12

6
TITLE:- ALTERNATOR MOUNTING GROUP:- 4H.541.1

14
12 13 8
6 9
15 11

10
1

3 7
4
2 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PULLEY FOR ALTERNATOR
1 4H.1484.11.0.00 1
56.5 P.C.D
ADOPTER FOR ALTERNATOR
2 4H.541.02.0.00 1
MOUNTING
3 50.009.20.000. LOCK NUT 20X1.5 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 4
5 50.505.08.000. SPRING WASHER - M8 2
6 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
HEXAGONAL HEADED BOLT
7 50.002.08.130. 1
M8 X 130L
SPACER
8 4H.541.05.0.00 (10.5 I.D X 20 O.D. X 23 1
LENGTH/MATERIAL - EN1A OR M.S.)
9 4H.329.24.0.00 EYE BOLT (190MM) 1
LOCATING BOLT M10 X 55
10 4H.329.27.0.00 1
(FOR EYE BOLT)
11 50.506.12.000. PLAIN MACHINED WASHER - M12 1
12 4H.329.26.0.00 SWIVEL PIECE 1
13 4H.329.23.0.00 LOCATING BOLT (M8X35) 1

7
TITLE:- ALTERNATOR MOUNTING GROUP:- 4H.541.1

14
12 13 8
6 9
15 11

10
1

3 7
4
2 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 50.006.10.000. NUT - M10X1.5 - GR.8.8 2
15 50.506.10.000. PLAIN MACHINED WASHER - M10 3

8
TITLE: - ALTERNATOR WITHOUT BLOCKING
GROUP: - 4H.422.1
DIODE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ALTERNATOR WITHOUT
1 4H.422.02.0.00 1
BLOCKING DIODE

9
TITLE :- ASSEMBLY THERMOSTAT HOUSING GROUP :- 4H.053.4

11
3
14 12

4
10

14
2

5
9
8
8
13

6 15
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ASSEMBLY THERMOSTAT
*1 4H.053.50.0.00 1 OF SR. NO.-
HOUSING 2 TO 10
THERMOSTAT HOUSING
2 4H.053.04.0.00 1
(MACHINING)
3 39.040.09.0.00 THERMOSTAT ELEMENT 1
4 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
5 4H.096.03.0.00 THERMOSTAT COVER, TOP OPEN 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 4H.022.04.0.00 PLASTIC PLUG 1/2" NPTF 2
9 50.508.23.000. COPPER WASHER (22X27) 2
10 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1
11 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
12 50.506.08.000. PLAIN MACHINED WASHER - M8 4
13 4H.053.11.0.00 JOINT FOR THERMOSTAT HOUSING 1
STEPLESS EAR CLAMP FOR
14 4H.023.04.0.00 2
DIA 44
15 50.056.06.000. HEADLESS PIPE PLUG 1/2"-14 NPTF 1

10
TITLE:- BREATHER PIPE GROUP:- 6H.024.3

2
1
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.024.03.0.00 BREATHER PIPE 1
2 6H.024.04.0.00 CLIP (FOR BREATHER PIPE) 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1

11
TITLE: - CAMSHAFT & GEAR ASSEMBLY GROUP: - 6H.1001.1

5
6
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.1001.10.0.00 CAMSHAFT & GEAR ASSEMBLY 1 OF SR.NO. -
2 TO 6
NOT SUPPLIED
2 6H.1001.02.0.00 CAMSHAFT FOR STAGE-III 1 LOOSE
NOT SUPPLIED
3 6H.226.03.0.00 THRUST PLATE 1
LOOSE
NOT SUPPLIED
4 6H.226.02.0.00 CAM GEAR 1 LOOSE
5 50.002.08.020 SET BOLT - M8X1.25X20 - 8.8 2
6 50.506.08.000 PLAIN MACHINED WASHER - M8 2

12
TITLE :- CENTRIFUGE LUB OIL FILTER GROUP :- 6H.021.2

5
7 3
6
4

11 10
9

8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CENTRIFUGE FILTER AND
*1 6H.021.40.0.00 1 OF SR. NO. 2
ADAPTOR ASSEMBLY TO 7
ADAPTOR FOR CENTRIFUGAL LUB
2 6H.021.01.0.00 1
OIL FILTER
CENTRIFUGE FILTER
3 F6.024.46.0.00 1
(BHAGYASHREE 0.3)
4 F6.024.75.0.00 JOINT FOR GLACIER FILTER 1
5 50.010.08.025. STUD - M8X1.25X025 - 8.8 4
6 50.506.08.000. PLAIN MACHINED WASHER - M8 4
7 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
8 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 2
9 50.506.08.000. PLAIN MACHINED WASHER - M8 4
10 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 2
JOINT FOR CENTRIFUGAL FILTER
11 6H.021.11.0.00 1
ADAPTOR

13
TITLE: - COMPRESSOR GROUP: - 3H.107.3

6
7
5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.107.02.0.00 COMPRESSOR 1
ADAPTOR FOR COMPRESSOR
2 3H.107.03.0.00 2
(M22X1.5 BY 1/2" NPTF)
3 50.508.23.000. COPPER WASHER (22X27) 2
COVER PLATE FOR COMPRESSOR
4 03.609.19.0.00 1
(WITH ALLEN BOLT)
5 03.609.17.0.00 O RING FOR COVER PLATE 1
SOCKET HEAD SCREW -
6 50.011.10.030. 2
M10X1.5X30 - 8.8
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2

14
TITLE: - CRANK PULLEY FOR 6PK BELT GROUP: - 6H.1130.3

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANKPULLEY AND DAMPER
*1 6H.1130.10.0.00 1 OF SR. NO. 2
ASSLY. TO 5
CRANK PULLEY WITH POLY V
2 6H.1130.05.0.00 1
GROOVE
DAMPER VISCUSS FOR URAL 375D
3 6H.186.01.0.00 1
6R1040
4 50.003.12.025. SET SCREW - M12X1.75X25 - 8.8 6
HARD WASHER ( 13 I.D X 21O.D X
5 02.005.04.0.00 6
1.5 TH )
CRANK PULLEY BOLT-UPDATED
6 03.016.02.0.00 1
(110MM)
WASHER (FOR CRANK PULLEY
7 03.016.03.0.00 1
BOLT) - UPDATED

15
TITLE: - CRANKCASE GROUP: - 6H.1066

32 5 9 7 6
34 50
37 31
8
10
36
35 19 29
30
20
17 49
28 18 22
21
39 23
47 44
16 45
24

41 40 27
38 48 11
25
15 14 13
12 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANKCASE ASSEMBLY
*1 6H.1066.10.0.00 1 OF SR. NO. 2,
(WITHOUT BEARING) 28 TO 33, 38, 43
CONSISTING
CRANKCASE & BEARING CAP OF SR. NO. 3,
*2 6H.1066.20.0.00 1 23 TO 27, 34 TO
ASSEMBLY
37,
CONSISTING
*3 6H.1066.30.0.00 CRANKCASE WITH SEALING CAPS 1 OF SR. NO. 4,
17 TO 22,
CONSISTING
*4 6H.1066.40.0.00 CRANKCASE SUB ASSEMBLY 1 OF SR. NO. 5
TO 16
NOT SUPPLIED
5 6H.1025.03.0.00 CRANKCASE 1
LOOSE
6 F6.007.34.0.00 SEALING CAP 4
7 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 3
NOT SUPPLIED
8 4H.001.05.0.00 SEALING CAP 4 LOOSE

16
TITLE: - CRANKCASE GROUP: - 6H.1066

32 5 9 7 6
34 50
37 31
8
10
36
35 19 29
30
20
17 49
28 18 22
21
39 23
47 44
16 45
24

41 40 27
38 48 11
25
15 14 13
12 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

9 34.003.07.0.00 CRANK SHAFT PLUG ALUMINIUM 2
10 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
MAIN BEARING CAP NOT SUPPLIED
11 6H.001.06.0.00 1
(FLYWHEEL END) LOOSE
NOT SUPPLIED
12 6H.001.08.0.00 MAIN BEARING CAP 5 LOOSE
13 6H.1066.01.0.00 BEARING CAP (G.E.) 1
BOLT FOR MB CAP
14 03.001.22.0.00 14
(HEX HEAD) M14X2X128
15 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 14
16 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 14
17 50.610.12.000. CORE PLUG 1
18 50.508.10.000. COPPER WASHER (12X18) 1
19 04.001.08.0.00 PRECOATED SCREW PLUG 2
20 50.508.18.000. COPPER WASHER (20X24) 2
21 03.001.06.0.00 SCREW PLUG 2
22 50.508.14.000. COPPER WASHER (16X22) 2
23 02.037.04.0.00 DIPSTICK GUIDE 1

17
TITLE: - CRANKCASE GROUP: - 6H.1066

32 5 9 7 6
34 50
37 31
8
10
36
35 19 29
30
20
17 49
28 18 22
21
39 23
47 44
16 45
24

41 40 27
38 48 11
25
15 14 13
12 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

24 4H.156.05.0.00 BANJO BOLT 1
25 02.002.02.0.00 SPRING 1
CLOSING BUTTON
26 4H.156.06.0.00 1
(FOR OIL SPRAY BANJO BOLT)
27 02.002.04.0.00 STEEL BALL 1
28 LP.073.551.4.000 03.001.04.0.00—KT/HA CAM BUSH 1
29 02.001.13.0.00 DISC PLUG 1
CORE PLUG-HEXAGONAL
30 50.610.14.000. 5
SOCKET HEAD(DIN-908)
31 50.508.12.000. COPPER WASHER (14X20) 6
PISTON COOLING NOZZLE
32 6H.1066.50.0.00 1
ASSEMBLY
SUB. ASSEMBLY OF SPECIAL CONSISTING
*33 4H.156.07.0.00 BANJO BOLT (FOR OIL SPRAY 6 OF SR. NO. 34
NOZZLE.) TO 37
34 4H.156.05.0.00 BANJO BOLT 1
CLOSING BUTTON (FOR OIL
35 4H.156.06.0.00 1
SPRAY BANJO BOLT)
36 02.002.02.0.00 SPRING 1

18
TITLE: - CRANKCASE GROUP: - 6H.1066

32 5 9 7 6
34 50
37 31
8
10
36
35 19 29
30
20
17 49
28 18 22
21
39 23
47 44
16 45
24

41 40 27
38 48 11
25
15 14 13
12 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

37 02.002.04.0.00 STEEL BALL 1
ADAPTER FOR LUB OIL TEMP.
38 6H.001.21.0.00 1
SWITCH
(6H426020) KIR 6K 1080 MAIN BRG NOT SUPPLIED
39 LP.553.410.0.000 7
(TOP), STD LOOSE
(6H426030) KIR 6K 1080 MAIN BRG NOT SUPPLIED
40 LP.553.420.0.000 6
(BTM), STD LOOSE
(6H426040) KIR 6K 1080 MAIN BRG NOT SUPPLIED
41 LP.553.421.0.000 1
(BTM) GEAR END, STD LOOSE
THRUST WASHER SET OF INNER & CONSISTING
*42 6H.001.05.0.00 1
OUTER PAIRS OF SR. NO. 43
CONSISTING
*43 6H.001.03.0.00 THRUST WASHER PAIR(INNER) 1 OF SR. NO. 44,
45
44 LP.006.301.1.000 6H.001.09.0.00--6R 1080 T/WASHER 1
45 LP.006.302.1.000 6H.001.11.0.00--6R 1080 T/WASHER 1
CONSISTING
*46 6H.001.04.0.00 THRUST WASHER PAIR (OUTER) 1 OF SR. NO. 47,
48

19
TITLE: - CRANKCASE GROUP: - 6H.1066

32 5 9 7 6
34 50
37 31
8
10
36
35 19 29
30
20
17 49
28 18 22
21
39 23
47 44
16 45
24

41 40 27
38 48 11
25
15 14 13
12 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

47 LP.006.301.0.000 6H.001.12.0.00--6R 1080 T/WASHER 1
48 LP.006.302.0.000 6H.001.13.0.00--6R 1080 T/WASHER 1
49 50.401.08.014. DOWEL 2
50 50.540.09.016. SPRING DOWEL PIN 2

20
TITLE: - CRANK SHAFT GROUP: - 6H.002.1

3
7

9
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANK SHAFT ASSLY WITH
*1 6H.002.40.0.00 1 OF SR. NO.
BALANCE WEIGHT & GEAR 2, 8 & 9
CONSISTING
OF SR. NO. 3
CRANKSHAFT ASSLY
*2 6H.002.30.0.00 1 TO 7
(WITH BALANCE WEIGHT) NOT SUPPLIED
LOOSE
NOT SUPPLIED
3 6H.002.02.0.00 CRANKSHAFT (SINGLE OIL HOLE) 1 LOOSE
NOT SUPPLIED
4 6H.002.03.0.00 BALANCE WEIGHT 6 LOOSE
SOCKET HEAD BOLT -
5 04.005.12.0.00 12
M12X1.75X60 -10.9
HARD WASHER
6 02.005.04.0.00 12
(13 I.D X 21O.D X 1.5 TH )
7 50.401.08.025. DOWEL PIN 8X25 1
8 4H.002.01.0.00 CRANK SHAFT GEAR (FINISH/) 1
9 50.401.08.065. DOWEL PIN 8X65 1

21
TITLE: - CYLINDER HEAD (P-TYPE) GROUP: - 6H.147

20
19
32 18
22 23
28 17 10
27 24 11
6
21 3
29
7
16
30
31
25
26

13 15
12
9
33 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.147.20.0.00 CYL. HEAD ASSEMBLY (P TYPE) 1 OF SR. NO. 2 &
15 TO 26
CONSISTING
CYL. HEAD WITH VALVE GUIDE
*2 6H.147.30.0.00 1 OF SR. NO. 3, 4
AND INSERTS (P TYPE) & 8 TO 13,
CYLINDER HEAD FOR NOT SUPPLIED
3 6H.147.01.0.00 1
6R1080 ENGINE (FOR STAGE III) LOOSE
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*4 4H.007.39.0.00 12
GUIDE & WIRE SNAP RING OF SR. NO.5
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*5 4H.007.38.0.00 1
GUIDE & SNAP RING OF SR. NO.6, 7
6 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
7 02.022.18.0.00 WIRE SNAP RING 1
VALVE SEAT INSERT (INLET)
8 4H.1432.02.9.00 6
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
9 4H.1432.03.9.00 6
SEMI-FINISH

22
TITLE: - CYLINDER HEAD (P-TYPE) GROUP: - 6H.147

20
19
32 18
22 23
28 17 10
27 24 11
6
21 3
29
7
16
30
31
25
26

13 15
12
9
33 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CORE PLUG-HEXAGONAL SOCKET
10 50.610.16.000. 1
HEAD(DIN-908)
11 50.508.16.000. COPPER WASHER (18X22) 1
12 50.610.24.000. CORE PLUG 5
13 50.508.29.000. COPPER WASHER (26X32) 5
CONSISTING
*14 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.
15, 16
15 4H.1432.04.0.00 INLET VALVE 6
16 4H.1432.05.0.00 EXHAUST VALVE 6
17 34.013.13.0.00 CUP FOR VALVE SPRING. 12
18 02.022.13.0.00 VALVE SPRING 12
19 02.022.11.0.00 VALVE CUP 12
20 02.022.28.0.00 VALVE COLLET(3-GROOVE) 12
21 50.010.10.050. STUD - M10X1.5X50 - 8.8 6
22 50.006.10.000. NUT - M10X1.5 - GR.8.8 12
23 50.010.10.075. STUD - M10X1.5X75 - 8.8 6
24 02.022.06.0.00 WASHER 6

23
TITLE: - CYLINDER HEAD (P-TYPE) GROUP: - 6H.147

20
19
32 18
22 23
28 17 10
27 24 11
6
21 3
29
7
16
30
31
25
26

13 15
12
9
33 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

GASKET (FOR CYL.HEAD)-
25 6H.007.06.0.00 1
1.22 MM THK.
GASKET (FOR CYL.HEAD)-
26 6H.007.07.0.00 1
1.1 MM THK.
27 50.506.10.000. PLAIN MACHINED WASHER - M10 12
28 50.010.10.070. STUD - M10X1.5X70 - 8.8 6
29 50.010.10.050. STUD - M10X1.5X50 - 8.8 6
30 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 5
31 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 26
32 50.006.10.000. NUT - M10X1.5 - GR.8.8 12
PLASTIC CAP FOR VALVE GUIDE
33 4H.007.37.0.00 12
PROTECTION

24
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 2H.008.10.0.00 CYLINDER WITH `O’ RING 1 OF SR. NO.-
2 TO 4
CYLINDER LINER (105mm DIA.)A- NOT SUPPLIED
2 2H.008.01.0.00 1
GROUP LOOSE
3 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
4 2H.008.11.0.00 1
(VITON MATERIAL)

25
TITLE: - DELIVERY TUBE GROUP: - 6H.1063

2
6

5
6

1 8
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.1063.01.0.00 DELIVERY BODY 1
2 6H.1063.05.0.00 JOINT FOR DELIVERY BODY 1
3 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2
5 6H.1063.02.0.00 DELIVERY TUBE 1
6 6H.1063.04.0.00 O RING FOR DELIVERY TUBE 2
7 6H.1063.10.0.00 DELIVERY TUBE WITH FLANGE 1
8 6H.1062.07.0.00 JOINT FOR SUCTION TUBE 1
SOCKET HEAD CAP SCREW-
9 50.076.08.025. 2
M8X25-12.9

26
TITLE: - DIPSTICK GROUP: - 6H.1061.1

.00
0.0
8.1
.24
06

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
DIPSTICK AND 'O' RING
*1 6H.1061.20.0.00 1 OF SR. NO.
ASSEMBLY 2&3
2 6H.1061.10.0.00 DIPSTICK ASSEMBLY 1
O RING - DIPSTICK
3 03.036.01.0.00 1
(2X5,21515 OR 21511)

27
TITLE: - ENGINE MOUNTING FOOT GROUP: - 6H.033

4 4
3 3

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.033.01.0.00 ENGINE MOUNTING FOOT (G.E.) 2
2 6H.033.02.0.00 ENGINE MOUNTING FOOT (F.W.E.) 2
3 50.002.14.045. SET BOLT - M14X2X45 - 8.8 16
4 50.505.14.000. SPRING WASHER - M14 16

28
TITLE: - EXHAUST MANIFOLD GROUP: - 6H.011.6

9
10
8

11

2
7

3
4
5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
EXHAUST MANIFOLD ASSLY.
*1 6H.011.10.0.00 1 OF SR. NO. 2
WITH RINGS TO 4
2 6H.011.01.0.00 EXHAUST MANIFOLD (FINISH) 2
EXHAUST MANIFOLD K26 TURBO
3 6H.011.02.0.00 1
(FINISH)
4 F6.357.03.0.00 COMPRESSION RING 8
5 4H.107.02.0.00 SPACER(FOR EXT.MANIFOLD) 12
SOCKET HEAD SCREW -
6 50.011.08.075. 12
M8X1.25X75 - 8.8
S.S. JOINT FOR EXHAUST
7 P2.106.01.0.00 6
MANIFOLD
8 50.054.08.045. STUD-M8X45-10.9 4
9 50.080.08.000. NUT (SS) - M8x1.25 4
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4
SPACER PLATE (FOR TURBO
11 6H.011.06.0.00 1
CHARGER)

29
TITLE: - EXHAUST SILENCER ASSEMBLY GROUP: - 6H.548

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ASSEMBLY EXHAUST SILENCER
1 6H.548.10.0.00 1
6R1080TA BS III

30
TITLE: - FIP GEAR COVER AND FEED PUMP
GROUP: - 4H.1284
ASSEMBLY

4
9

1
10

2
5
3 8
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1284.05.0.00 COVER FOR FRONT COVER 1
2 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 3
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
JOINT FOR FUEL PUMP GRAR
4 4H.1190.03.0.00 1
COVER
FUEL FEED PUMP
5 4H.2579.03.0.00 1
FOR CMVR STAGE-III
6 08.021.02.0.00 JOINT FOR FEED PUMP 1
7 50.002.06.016. SET BOLT - M6X1X16 - 8.8 3
8 50.506.06.000. PLAIN MACHINED WASHER - M6 3
9 50.504.04.000. BANJO BOLT - M14X1.5 2
10 50.508.11.000. COPPER WASHER (14X18) 2

31
TITLE: - FIP GEAR WITH FACIAL CAM GROUP: - 4H.1284.1

2
1

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1284.09.0.00 FUEL PUMP GEAR 1
HUB FOR FUEL PUMP GEAR
2 4H.1284.11.0.00 1
(FACIAL CAM)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

32
TITLE:- FLYWHEEL ASSEMBLY GROUP:- 4H.947.2

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOLT FOR FLYWHEEL
1 03.035.03.0.00 10
(M10X35 LONG)
CONSISTING
*2 4H.947.20.0.00 FLYWHEEL ASSEMBLY 1 OF SR. NO.
3&4
NOT SUPPLIED
3 4H.947.02.0.00 FLYWHEEL 1 LOOSE
4 03.035.02.0.00 STARTER RING HA 1

33
TITLE :- FLYWHEEL HOUSING SAE 3,
144.5 MM, TWO STARTER BORE GROUP :- 4H.682.3
(TO SUIT 24V)

5 1

6
7

4
12
3
11

10
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLYWHEEL HOUSING (SAE 3-144.5)
1 4H.682.01.0.00 1
TWO STARTER BORES
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
3 50.052.10.030. SET BOLT-M10X30-10.9 8
4 02.024.09.0.00 WASHER 8
BLANKING PLATE
5 4H.682.02.0.00 1
(STARTER BORE)
6 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 9
7 50.506.10.000. PLAIN MACHINED WASHER - M10 9
8 03.086.02.0.00 COVER FOR FLY WHEEL HSG 1
9 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4
11 50.602.16.000. CORE PLUG 16X1.5 1
12 50.508.15.000. COPPER WASHER (17X23) 1

34
TITLE: - FRONT COVER SF VISCOUS DAMPER,
GROUP: - 6H.229.2
HYD PUMP BORE

7 2
6 12
1

4
3

7
7 8
18
14

11
16
7
15 7 5
7
17 13 10 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.229.01.0.00 FRONT COVER 1
2 4H.358.04.0.00 JOINT FOR FRONT COVER 1
COVER PLATE FOR FRONT COVER,
3 3H.039.04.0.00 1
COMPRESSOR MOUNTING
JOINT FOR COVER PLATE(FOR
4 3H.039.05.0.00 FRONT COVER,COMPRESSOR 1
MOUNTING)
5 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
6 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 2
7 50.506.08.000. PLAIN MACHINED WASHER - M8 21
8 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 2
9 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 2
10 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 5
11 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 5
12 50.010.08.020. STUD - M8X1.25X20 - 8.8 3
13 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
14 6H.229.03.0.00 TIMING POINTER 1

35
TITLE: - FRONT COVER SF VISCOUS DAMPER,
GROUP: - 6H.229.2
HYD PUMP BORE

7 2
6 12
1

4
3

7
7 8
18
14

11
16
7
15 7 5
7
17 13 10 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

15 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
16 50.506.06.000. PLAIN MACHINED WASHER - M6 2
17 4H.358.12.0.00 OIL DEFLECTOR PLATE 1

36
TITLE: - FUEL CONNECTION GROUP: - 49.517

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUB ASSLY OF HOSE TAIL
1 06.610.10.0.00 1
(M14 BANJO)
2 50.508.11.000. COPPER WASHER (14X18) 2

37
TITLE: - FUEL PIPES CONNECTION FOR FEED
GROUP: - 6H.1175
PUMP

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL PIPE FEED PUMP OUTLET
1 6H.1175.01.0.00 1
CONNECTION
FUEL PIPE FEED PUMP INLET
2 6H.1175.02.0.00 1
CONNECTION
3 50.504.04.000. BANJO BOLT - M14X1.5 2
4 50.508.12.000. COPPER WASHER (14X20) 4

38
TITLE :- GEAR CASING SF VISCOUS DAMPER,
COMPRESSOR DRIVE, INCLIND OIL GROUP :- 6H.273.2
FILLING

4 4
8

9
3

6 7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.273.03.0.00 GEAR CASING 1
2 6H.225.02.0.00 JOINT FOR GEAR CASING 1
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 8
4 50.506.08.000. PLAIN MACHINED WASHER - M8 16
5 34.001.23.0.00 DOWEL FOR GEAR CASING 2
6 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 2
7 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
8 50.010.08.020. STUD - M8X1.25X20 - 8.8 2
9 50.006.08.000. NUT- M8X1.25 - GR.8.8 2

39
TITLE: - HIGH PRESSURE PIPE SET GROUP: - 6H.063.5

2
3
4
5 9
6
8
7

10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.063.80.0.00 HIGH PRESSURE PIPE ASSEMBLY 1 OF SR. NO. 2
TO 10
2 6H.063.20.0.00 HIGH PRESSURE PIPE (CYL 1) 1
3 6H.063.30.0.00 HIGH PRESSURE PIPE (CYL 2) 1
4 6H.063.40.0.00 HIGH PRESSURE PIPE (CYL 3) 1
5 6H.063.50.0.00 HIGH PRESSURE PIPE (CYL 4) 1
6 6H.063.60.0.00 HIGH PRESSURE PIPE (CYL 5) 1
7 6H.063.70.0.00 HIGH PRESSURE PIPE (CYL 6) 1
8 4H.1653.02.0.00 CLAMP FOR HP PIPE (HALF) 20
9 50.003.06.020. SET SCREW - M6X1X20 - 8.8 10
10 50.006.06.000. NUT - M6X1 - GR.8.8 10

40
TITLE: - INJECTOR ASSEMBLY GROUP: - 4H.1429.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1429.05.0.00 INJECTOR 1

41
TITLE: - INTERMEDIATE GEAR GROUP: - 6H.1065

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LOP INT GEAR & BUSH ASSYL. NOT SUPPLIED
1 6H.1065.10.0.00 1
(GEAR AND BUSH) LOOSE
SHAFT FOR LOP INTERMEDIATE
2 6H.985.07.0.00 1
GEAR
3 4H.372.02.0.00 HARD WASHER ( FOR INT. GEAR) 1
4 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

42
TITLE: - INTERMEDIATE GEAR AND SUPPORT GROUP: - 4H.237

1
7

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.237.01.0.00 INTERMEDIATE GEAR SUPPORT 1
RETAINING PLATE
2 2H.004.04.0.00 1
(FOR INT.GEAR)
3 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
CONSISTING
ASSLY OF INTERMEDIATE GEAR &
*4 2H.038.10.0.00 1 OF SR. NO. 5
BUSH TO 6
NOT SUPPLIED
5 2H.038.03.0.00 INTERMEDIATE GEAR(FINISH) 1
LOOSE
6 LP.584.579.0.700 2H00402900--I.G. BUSH 1
7 2H.038.02.0.00 THRUST WASHER 1

43
TITLE: - KIT GROUP GROUP: - 6H.1176

6 7

4 3

2 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 DV0.040.56.0.00 LINE HAND PRIMER 1
2 50.508.12.000. COPPER WASHER (14X20) 10
ADAPTER FOR LUB OIL TEMP.
3 6H.001.21.0.00 1
SWITCH
RESTRICTION INDICATOR -
4 47.113.15.0.00 1
20"W.G.
FUEL FILTER ASSEMBLY
5 4H.2206.30.0.00 SUITABLE FOR ROTARY FIP 1
(WITHOUT HAND PRIMER)
6 50.504.04.000. BANJO BOLT - M14X1.5 2
7 50.504.03.000. BANJO BOLT - M12X1.5 1
8 50.508.09.000. COPPER WASHER (12X16) 2

44
TITLE: - LIFTING HOOK GROUP: - 4H.170.1

4
4

3
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.170.01.0.00 LIFTING HOOK 1
2 4H.170.02.0.00 LIFTING HOOK 1
3 50.002.10.025. SET BOLT - M10X1.5X25 - 8.8 4
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4

45
TITLE: - LUB OIL COOLER & SPIN ON FILTER GROUP: - 6H.014.1

4 12 17
11
14
13

3 17
8 16

17 7
15 10
9 18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.014.10.0.00 LUB OIL COOLER ASSLY. 1 OF SR. NO. 2 &
11 TO 18
CONSISTING
*2 6H.014.20.0.00 HEADER & COOLER ASSLY. 1 OF SR. NO. 3
TO 10
HEADER(FOR L.O.COOLER & SPIN
3 6H.014.03.0.00 1
ON FILTER)
4 F6.358.01.0.00 PLATE TYPE LUB OIL COOLER 1
5 F6.036.11.0.00 JOINT FOR LUB OIL COOLER 1
6 50.011.10.040. CAP SCREW 4
7 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 2
8 50.056.07.000. HEADLESS PIPE PLUG(NPTF 14-3/4") 1
CORE PLUG HEXAGONAL SOCKET
9 50.610.22.000. 1
HEAD(M22x1.5)
10 50.508.23.000. COPPER WASHER (22X27) 1
11 6H.014.11.0.00 JOINT FOR HEADER 1
PRECOATED PLUG (FOR OIL
12 34.001.35.0.00 1
GALLERY)

46
TITLE: - LUB OIL COOLER & SPIN ON TYPE
GROUP: - 6H.014.1
FILTER

4 12 17
11
14
13

3 17
8 16

17 7
15 10
9 18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 50.508.08.000. COPPER WASHER (10X16) 1
14 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 2
15 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 4
16 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 8
17 50.506.08.000. PLAIN MACHINED WASHER - M8 14
SPIN ON FILTER FOR
18 04.270.01.0.00 2
LUBRICATING OIL

47
TITLE: - LUB OIL PUMP GROUP: - 6H.1064

17
16
2
14
15
12
11
13
10

3
5

9 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.1064.30.0.00 LUB OIL PUMPS ASSLY. 1 OF SR. NO. 2
TO 4 & 7 TO 15
2 6H.1064.20.0.00 LUB OIL PUMP BODY (WITH BUSH) 1
NOT SUPPLIED
3 6H.985.04.0.00 OUTER ROTOR 2 LOOSE
CONSISTING
*4 6H.985.10.0.00 ROTOR SUB ASSEMBLY 2 OF SR. NO. 5, 6
NOT SUPPLIED
5 6H.985.02.0.00 SHAFT FOR INNER ROTOR 1
LOOSE
NOT SUPPLIED
6 6H.985.03.0.00 INNER ROTOR 1
LOOSE
7 6H.985.06.0.00 O RING 2
8 6H.1064.02.0.00 COVER PLATE FOR LUB OIL PUMP 1
COUNTER SUNK SOCKET HEAD
9 06.010.01.0.00 6
SCREW.
10 03.010.13.0.00 RELIEF VALVE 1
11 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
12 03.010.15.0.00 CUP FOR SPRING 1

48
TITLE: - LUB OIL PUMP GROUP: - 6H.1064

17
16
2
14
15
12
11
13
10

3
5

9 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
LUB.OIL PUMP DRIVING
14 3H.005.04.0.00 2
GEAR(FINISH)
SLOTTED HEAD GRUB SCREW -
15 50.021.08.010. 1
M8X10
SOCKET HEAD CAP SCREW-
16 50.076.10.050. 2
M10X50-12.9
17 50.506.10.000. PLAIN MACHINED WASHER - M10 2

49
TITLE: - LUB OIL SUMP GROUP: - 6H.1061

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.1061.02.0.00 LUB OIL SUMP 1
2 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 27
3 10.020.03.0.00 HARD WASHER (F) 27

50
TITLE:- LUB OIL SUPPLY PIPE FOR
GROUP:- 6H.274
COMPRESSOR 6R1080

4 2
5
3

7 8

1
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.006.01.0.00 L.O.SUPPLY HOSE (FIP) 1
ADAPTOR FOR LUB OIL SUPPLY
2 4H.495.01.0.00 1
PIPE (M10X1 -M10X1)
3 50.508.07.000. COPPER WASHER (10X14) 4
SPECIAL BANJO BOLT
4 03.660.07.0.00 1
(L.O.SUPPLY TO PUMP)
5 34.023.06.0.00 BANJO BOLT 1
6 50.508.08.000. COPPER WASHER (10X16) 1
ADAPTER FOR LUB OIL TEMP.
7 6H.001.21.0.00 1
SWITCH
8 50.508.12.000. COPPER WASHER (14X20) 1

51
TITLE: - MOUNTING FOR EXHAUST SILENCER
GROUP: - 6H.549
BS III

9
10
7

12
13
11

1
2
4
3 5

6 3
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUPPORT FOR SILENCER
1 6H.549.03.0.00 1
(AT TURBO END)
SUPPORT FOR SILENCER
2 6H.549.04.0.00 1
(AT GEAR END)
3 50.548.10.000. SPECIAL PLAIN WASHER - M10 12
4 50.506.10.000. PLAIN MACHINED WASHER - M10 2
5 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 6
6 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
SPACER (BETWEEN SILENCER
7 6H.548.04.0.00 1
AND TURBOCHARGER)
JOINT BETWEEN SPACER AND
8 6H.548.05.0.00 1
SILENCER
9 6H.026.02.0.00 SS JOINT FOR TURBO OUTLET 1
SOCKET HEAD SCREW -
10 50.011.08.012. 4
M8X1.25X12 - 8.8
11 F6.377.11.0.00 STUD M8 (COPPER COATED) 4
12 50.080.08.000. NUT (SS) - M8x1.25 4
13 50.548.08.000. SPL.PLAIN M/CED WASHER 4

52
TITLE: - MOUNTING FOR FAN GROUP: - 6H.554.1

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 03.020.06.0.00 SPACER 4
2 50.010.08.080. STUD - M8X1.25X80 - 8.8 4
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.006.08.000. NUT- M8X1.25 - GR.8.8 4

53
TITLE:- MOUNTING FOR GEAR DRIVEN
GROUP:- 3H.120
COMPRESSOR

1
4
3

8
7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.120.01.0.00 ADAPTOR PLATE 1
2 3H.120.02.0.00 GEAR 1
3 3H.120.03.0.00 JOINT FOR ADAPTOR PLATE 1
SOCKET HEAD SCREW -
4 50.011.08.025 4
M8X1.25X25 - 8.8
5 03.609.15.0.00 O RING FOR COMPRESSOR 1
6 50.010.10.025 STUD - M10X1.5X25 - 8.8 2
7 50.506.10.000 PLAIN MACHINED WASHER - M10 2
8 50.006.10.000 NUT - M10X1.5 - GR.8 2

54
TITLE: - MUD COLLECTOR GROUP: - 43.075.2

4
7 3

5
3
6
8

1
6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 43.075.20.0.00 MUD COLLECTOR - FILTER 1
2 50.003.12.045. SET SCREW - M12X1.75X45 - 8.8 2
3 50.506.12.000. PLAIN MACHINED WASHER - M12 4
4 50.505.12.000. SPRING WASHER - M12 2
5 50.504.04.000. BANJO BOLT - M14X1.5 2
6 50.508.11.000. COPPER WASHER (14X18) 5
7 50.602.14.000. PLUG (M14X1.5) 1
8 50.006.12.000. NUT - M12X1.75 - GR.8.8 2

55
TITLE: - NOZZLE LEAK OFF PIPE
GROUP: - 6H.1124.2
(S/F ROTARY FIP)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

COMBINED LEAK OFF PIPE
1 6H.1124.50.0.00 1
ASSEMBLY

56
TITLE: - OIL FILLING BODY GROUP: - 3H.042

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 3H.042.01.0.00 OIL FILLING BODY 57 MM HEIGHT 1
JOINT FOR OIL FILLING BODY
2 3H.042.03.0.00 1
(ARMSTRONG TS13)
SOCKET HEAD SCREW -
3 50.011.08.025. 2
M8X1.25X25 - 8.8
4 50.506.08.000. PLAIN MACHINED WASHER - M8 2
5 34.036.50.0.00 PERFORATED DISC. 1
6 34.036.60.0.00 CAP ASSLY 1

57
TITLE :- OIL SEAL HOUSING GROUP :- 6H.045

7 5
6

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
SUB-ASSLY OF OIL SEAL HOUSING CONSISTING
*2 6H.045.10.0.00 1
F.W.E. OF SR. NO. 3, 4
3 6H.045.01.0.00 OIL SEAL HOUSING (FWE) FINISH 1
4 03.007.06.0.00 OIL SEAL (115X140X16) CR MAKE 1
5 6H.045.11.0.00 JOINT FOR OIL SEAL HOUSING 1
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
7 50.506.08.000. PLAIN MACHINED WASHER - M8 10

58
TITLE: - PISTON & CON ROD ASSEMBLY GROUP: - 6H.1060

13
14
8

9
17
10
15

16

5
4
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
OF SR. NO. 2
*1 6H.1060.40.0.00 PISTON & CON ROD ASSEMBLY 1 NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 4H.153.10.0.00 PISTON ASSEMBLY COMPLETE 1 OF SR. NO. 3
CONSISTING
*3 4H.153.20.0.00 PISTON WITH PIN 1 OF SR. NO. 4
TO 6
PISTON (TURBOCHARGED NOT SUPPLIED
4 4H.153.01.0.00 1
ENGINE) LOOSE
5 34.025.24.0.00 PISTON PIN 1
6 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
CONSISTING
*7 2H.009.30.0.00 PISTON RING SET (105 DIA.) 1 OF SR. NO. 8
TO 10
NOT SUPPLIED
8 2H.009.02.0.00 TOP RING (105 DIA) 1 LOOSE
NOT SUPPLIED
9 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1 LOOSE

59
TITLE: - PISTON & CON ROD ASSEMBLY GROUP: - 6H.1060

13
14
8

9
17
10
15

16

5
4
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
10 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1
LOOSE
CONNECTING ROD ASSEMBLY CONSISTING
*11 6H.322.60.0.00 1
(WITH BEARINGS) OF SR. NO. 12
CONSISTING
CONNECTING ROD ASSEMBLY
*12 6H.322.50.0.00 1 OF SR. NO. 13
WITH SE BUSH TO 16
NOT SUPPLIED
13 6H.322.02.0.00 CONNECTING ROD 1 LOOSE
02.021.03.9.00 KT/HA KIR TRAC S/E,
14 LP.073.545.3.700 1
STD UB, ASSLY
15 04.692.03.0.00 CONNECTING ROD BOLT 2
16 50.401.07.010. D0WEL PIN 2
(04692020) KIR 4R1040T C/R BRG, NOT SUPPLIED
17 LP.584.434.0.000 2
STD LOOSE

60
TITLE: - POLY V BELT GROUP: - 4H.1493

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.1493.01.0.00 POLY V BELT 1

61
TITLE: - PUSHROD AND TAPPETS GROUP: - 2H.007.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 02.024.48.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

62
TITLE: - ROCKER COVER (CASTING) GROUP: - 6H.013

11 6 8
3
2
12

5
4

9
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUB ASSEMBLY OF ROCKER
*1 6H.013.40.0.00 1 OF SR. NO.
COVER 2 TO 10
NOT SUPPLIED
2 6H.024.01.0.00 ADAPTOR FOR BREATHER PIPE 1 LOOSE
3 6H.024.11.0.00 JOINT (ADAPTOR FOR BREATHER) 1
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 3
5 50.506.08.000. PLAIN MACHINED WASHER - M8 3
6 6H.013.03.0.00 ROCKER COVER (CI) 1
7 6H.013.05.0.00 DEFLECTOR PLATE 2
NOT SUPPLIED
8 6H.013.04.0.00 BREATHER TUBE 1 LOOSE
P K DRIVE SCREW 1/8"X3/8"
9 10.046.02.0.00 8
(RIVET)
10 6H.013.12.0.00 JOINT FOR ROCKER COVER 1
11 50.002.08.110. SET BOLT - M8X1.25X110 - 8.8 12
12 50.506.08.000. PLAIN MACHINED WASHER - M8 12

63
TITLE: - ROTARY FIP FOR 6R1080TA3 ENGINE
GROUP: - 6H.295.2
(115 HP @ 2300 RPM)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ROTARY FIP FOR 6R1080TA3
1 6H.295.05.0.00 1
ENGINE
2 50.010.08.030. STUD - M8X1.25X30 - 8.8 3
3 50.006.08.000. NUT- M8X1.25 - GR.8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

64
TITLE:- STARTER (24V) GROUP:- 6H.077

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 6H.077.01.0.00 STARTER (24V) 1
2 4H.230.01.0.00 SPACER FOR 24V STARTER 1
3 50.010.10.045. STUD - M10X1.5X45 - 8.8 3
4 50.006.10.000. NUT - M10X1.5 - GR.8 3
5 50.506.10.000. PLAIN MACHINED WASHER - M10 3

65
TITLE: - STOP LEVER ARRANGEMENT GROUP: - 4H.548.4

1
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.548.02.0.00 STOP LEVER EXTENSION 1
2 34.188.05.0.00 PIN (BAR) 1
3 50.036.03.001. SPLIT COTTER PIN - 1/16"X1/2" 1
4 50.506.06.000. PLAIN MACHINED WASHER - M6 1

66
TITLE: - SUCTION TUBE GROUP: - 6H.1062

8
7
6 5

3 2
1
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SUB ASSLY. OF SUCTION TUBE
1 6H.1062.50.0.00 1
(FOR AUXI PUMP)
2 6H.1062.07.0.00 JOINT FOR SUCTION TUBE 2
3 6H.1062.30.0.00 MAINE SUCTION TUBE ASSLY. 1
4 6H.1062.09.0.00 CLAM FOR SUCTION PIPE 1
5 6H.1062.11.0.00 CLAMP SUPPORT 1
SOCKET HEAD CAP SCREW-
6 50.076.08.025. 4
M8X25-12.9
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
9 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 1

67
TITLE :- TURBO LUB OIL PIPING GROUP :- 6H.034.2

4
5
5
1
2 4

3
12
8
13

12

6 5
11 10
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

L.O.INLET PIPE
1 6H.034.12.0.00 1
(FOR K26 TURBOCHARGER)
2 4H.132.02.0.00 ADAPTOR (TURBOCHARGER SIDE) 1
JOINT FOR ADAPTOR
3 4H.132.27.0.00 1
(TURBO SIDE)
4 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
5 50.506.08.000. PLAIN MACHINED WASHER - M8 6
6 6H.034.03.0.00 ADAPTOR FOR OIL PIPE 1
7 50.508.14.000. COPPER WASHER (16X22) 2
L.O.DRAIN PIPE (FOR K26
8 6H.034.11.0.00 1
TURBOCHARGER)
ADAPTOR ASSEMBLY FOR TURBO
9 4H.132.13.0.00 1
DRAIN ( CRANKCASE SIDE )
10 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
JOINT FOR ADAPTOR CRANKCASE
11 4H.132.31.0.00 1
SIDE
12 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 2
HOSE STRAIGHT 70 MM LENGTH
13 4H.366.07.0.00 1
WITH CENTRAL HUMP

68
TITLE: - TURBOCHARGER AND MOUNTING. GROUP: - 4H.236.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.136.10.0.00 TURBOCHARGER 1
2 6H.029.01.0.00 JOINT SS (FOR TURBOCHARGER) 2

69
TITLE: - VALVE ROCKER ASSLY GROUP: - 6H.012.1

5 4
9
16
15
10 12 8
19 7
11

7
8 6
17
23
21 21
18 20 5
20
21 4
21

22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ROCKER SHAFT ASSLY
*1 6H.012.50.0.00 1 OF SR. NO. 2 &
(COMPLETE) 21, 22
CONSISTING
*2 6H.012.60.0.00 ROCKER SHAFT SUBASSLY 2 OF SR. NO. 3 &
7 TO 13,
CONSISTING
VALVE ROCKER SHAFT
*3 6H.012.70.0.00 1 OF SR. NO. 4
SUBASSLY TO 6, 17 TO 19,
ROCKER SHAFT (FOR SPRING
4 3H.010.03.0.00 1
TYPE DESIGN)
SOCKET HEAD GRUB SCREW -
5 50.022.12.010. 2
M12X10
6 4H.008.04.0.00 GROOVED SOCKET PIN 1
7 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 2
E TYPE CIRCLIP-EXTERNAL
8 50.513.15.000. 2
(15 DIA.)
SPRING (FOR VALVE ROCKER
9 4H.1433.05.0.00 2
SHAFT)

70
TITLE: - VALVE ROCKER ASSLY GROUP: - 6H.012.1

5 4
9
16
15
10 12 8
19 7
11

7
8 6
17
23
21 21
18 20 5
20
21 4
21

22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

10 4H.1433.02.0.00 ROCKER SUPPORT (FWE) 1
11 4H.1433.03.0.00 ROCKER SUPPORT 2
12 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
CONSISTING
*13 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 6 OF SR. NO. 14,
17 TO 19,
CONSISTING
OF SR. NO. 15,
*14 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 16, NOT
SUPPLIED
LOOSE
NOT SUPPLIED
15 4H.1433.01.0.00 ROCKER ARM (FINISH) 1
LOOSE
NOT SUPPLIED
16 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
17 02.024.15.0.00 V.R.TOE 1
LOOSE
18 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
19 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
20 6H.012.02.0.00 BANJO BOLT 2

71
TITLE: - VALVE ROCKER ASSLY GROUP: - 6H.012.1

5 4
9
16
15
10 12 8
19 7
11

7
8 6
17
23
21 21
18 20 5
20
21 4
21

22

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

21 50.508.10.0.00 COPPER WASHER (12X18) 4
22 6H.012.03.0.00 ASSEMBLY OF ADAPTOR & PIPE 1
23 2H.022.06.0.00 OIL METERING ORIFICE 1

72
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
5 50.506.10.000. PLAIN MACHINED WASHER - M10 5

73
TITLE: - WATER PUMP AND FAN
GROUP: - 4H.1483.1
PULLEY(POLY V BELT)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER PUMP AND FAN
1 4H.1483.12.0.00 1
PULLEY(POLY V BELT)-120 PCD

74
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (6H.2597)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 6H.522.40.0.00 SET OF JOINTS 1 OF SRR. NO.
2 TO 31
*2 08.021.02.0.00 JOINT FOR FEED PUMP 1
*3 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
JOINT FOR COVER PLATE
*4 3H.039.05.0.00 (FOR FRONT COVER,COMPRESSOR 1
MOUNTING)
JOINT FOR OIL FILLING BODY
*5 3H.042.03.0.00 1
(ARMSTRONG TS13)
*6 3H.120.03.0.00 JOINT FOR ADAPTOR PLATE 1
JOINT FOR BEARING HOUSING
*7 4H.052.11.0.00 1
(282.5 CRS)
*8 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT FOR THERMOSTAT
*9 4H.053.11.0.00 1
HOUSING
*10 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
JOINT FOR FUEL PUMP GRAR
*11 4H.1190.03.0.00 1
COVER

75
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (6H.2597)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR ADAPTOR
*12 4H.132.27.0.00 1
(TURBO SIDE)
JOINT FOR ADAPTOR
*13 4H.132.31.0.00 1
CRANKCASE SIDE
*14 4H.358.04.0.00 JOINT FOR FRONT COVER 1
GASKET(FOR CYL.HEAD)-
*15 6H.007.06.0.00 1
1.22 MM THK.
GASKET
*16 6H.007.07.0.00 1
(FOR CYL.HEAD)-1.1 MM THK.
*17 6H.013.12.0.00 JOINT FOR ROCKER COVER 1
*18 6H.014.11.0.00 JOINT FOR HEADER 1
JOINT FOR CENTRIFUGAL FILTER
*19 6H.021.11.0.00 1
ADAPTOR
*20 6H.024.11.0.00 JOINT (ADAPTOR FOR BREATHER) 1
*21 6H.026.02.0.00 SS JOINT FOR TURBO OUTLET 1
*22 6H.029.01.0.00 JOINT SS (FOR TURBOCHARGER) 2
*23 6H.030.05.0.00 JOINT (FOR AIR PIPE) 1
*24 6H.045.11.0.00 JOINT FOR OIL SEAL HOUSING 1

76
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (6H.2597)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*25 6H.1062.07.0.00 JOINT FOR SUCTION TUBE 3
*26 6H.1063.05.0.00 JOINT FOR DELIVERY BODY 1
*27 6H.225.02.0.00 JOINT FOR GEAR CASING 1
JOINT BETWEEN SPACER AND
*28 6H.548.05.0.00 1
SILENCER
*29 F6.024.75.0.00 JOINT FOR GLACIER FILTER 1
*30 F6.036.11.0.00 JOINT FOR LUB OIL COOLER 1
S.S. JOINT FOR EXHAUST
*31 P2.106.01.0.00 6
MANIFOLD
CONSISTING
*32 6H.522.41.0.00 SET OF WASHERS 1 OF SRR. NO.
33 TO 44
*33 50.508.07.000. COPPER WASHER (10X14) 3
*34 50.508.08.000. COPPER WASHER (10X16) 3
*35 50.508.09.000. COPPER WASHER (12X16) 2
*36 50.508.10.0.00 COPPER WASHER (12X18) 5
*37 50.508.11.000. COPPER WASHER (14X18) 21
*38 50.508.12.000. COPPER WASHER (14X20) 21

77
TITLE: - SET OF JOINTS, WASHERS,
GROUP: -
& 'O' RINGS (6H.2597)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

*39 50.508.14.000. COPPER WASHER (16X22) 4
*40 50.508.15.000. COPPER WASHER (17X23) 1
*41 50.508.16.000. COPPER WASHER (18X22) 1
*42 50.508.18.000. COPPER WASHER (20X24) 2
*43 50.508.23.000. COPPER WASHER (22X27) 5
*44 50.508.29.000. COPPER WASHER (26X32) 5
CONSISTING
*45 6H.522.42.0.00 SET OF ‘O’ RINGS 1 OF SR. NO.
46 TO 52
O RING - DIPSTICK
*46 03.036.01.0.00 1
(2X5,21515 OR 21511)
*47 03.609.15.0.00 O RING FOR COMPRESSOR 1
*48 03.609.17.0.00 O RING FOR COVER PLATE 1
*49 2H.008.07.0.00 O RING (FOR CYL.LINER) 12
O RING FOR CYLINDER LINER
*50 2H.008.11.0.00 6
(VITON MATERIAL)
*51 6H.1063.04.0.00 O RING FOR DELIVERY TUBE 2
*52 6H.985.06.0.00 O RING 2

78
TITLE: - SET OF BEARINGS (HA 06 & TC & 6H & TC)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF MAIN BEARINGS
*1 M.075.4.00.003 MAIN BEARING HA6 & TC 1 (7 PAIRS) STD.
*2 M.075.4.00.013 MAIN BEARING HA6 & TC 1 0.25mm U/S
*3 M.075.4.00.023 MAIN BEARING HA6 & TC 1 0.50mm U/S
*4 M.075.4.00.033 MAIN BEARING HA6 & TC 1 0.75mm U/S
*5 M.075.4.00.043 MAIN BEARING HA6 & TC 1 1.00mm U/S
*6 M.075.4.00.053 MAIN BEARING HA6 & TC 1 1.25mm U/S
*7 M.075.4.00.063 MAIN BEARING HA6 & TC 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.075.4.00.003 CONROD BEARING HA6 & TC 1 (6 PAIRS) STD.
*9 B.075.4.00.013 CONROD BEARING HA6 & TC 1 0.25mm U/S
*10 B.075.4.00.023 CONROD BEARING HA6 & TC 1 0.50mm U/S
*11 B.075.4.00.033 CONROD BEARING HA6 & TC 1 0.75mm U/S
*12 B.075.4.00.043 CONROD BEARING HA6 & TC 1 1.00mm U/S
*13 B.075.4.00.053 CONROD BEARING HA6 & TC 1 1.25mm U/S
*14 B.075.4.00.063 CONROD BEARING HA6 & TC 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

79