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ILLUSTRATED PART LIST

FOR

4R1040TA3 ENGINE

APPLICATION CODE NO.


4H.3332

KIRLOSKAR OIL ENGINES LIMITED


A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.kirloskar.com

JANUARY – 2016 PUBLICATION NO. 4H.1900.56.0.00 REV.00

1
GROUP INDEX
APPLICATION CODE 4H.3332

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR CLEANER ASSEMBLY 10 M3 4H.1810.50 1 5
AIR INLET MANIFOLD G.E. TOP
2 4H.223.5 1 6
OPEN WITH ADAPTOR
3 ALTERNATOR 12V-65A MICO 4H.1188 1 7
BOSCH ROTARY FIP FOR 4R1040TA3
4 4H.1708.1 1 8
ENGINE (105 HP @ 2200 RPM)
BRACKET FOR MOUNTING ACCELERATOR
5 4H.1799.2 2 9
& STOP CABLE
6 BREATHERPIPE (TURBO ENGINE) 4H.161 1 10
11 TO
7 COMMON GEAR CASING (S/F ROTARY FIP) 4H.1235.7 1
12
CRANK SHAFT PULLEY WITH POLY V
8 4H.1746 1 13
GROOVE (P6PK172)
14 TO
9 CRANKCASE (TURBOCHARGED ENGINE) 4H.156.1 1
17
18 TO
10 CRANKSHAFT 4H.371 1
19
20 TO
11 CYLINDER HEAD ASSEMBLY 4H.1726 1
23
12 CYLINDER LINER.(105 DIA) 2H.008 4 24
13 DELIVERY BODY 2H.013 1 25
14 ENGINE MOUNTING FOOT 285 MM (PG) 4H.061 1 26
EXHAUST MANIFOLD FOR K24 TC
15 4H.763.1 1 27
(FWE INCLINED TOP OPEN)
FIP GEAR COVER AND FEED PUMP
16 4H.1284 1 28
ASSEMBLY
17 FIP GEAR WITH FACIAL CAM 4H.1284.1 1 29
FLYWHEEL HOUSING (SAE 3-144.5) TWO
18 STARTER BORE, STARTER ON FIP SIDE AND 4H.682.7 1 30
HOUSING MOUNTED LUB OIL FILTER ASSY
19 FLYWHEEL(C-110 PTO & SP-111 PTO) 04.039 1 31
20 FUEL PIPE 8.0,14 B,1000 WB 36.040.01 1 32
21 FUEL PIPE FILTER TO FIP BS III 4H.535.2 1 33
FUEL PIPE M14 X M14 B, PARALLEL,
22 4H.896.07 1 34
750 L , 9.0 I.D.,SAE 100 R6
23 HARDWARE FOR TC OUTLET F6.377.2 1 35
24 HIGH PRESSURE PIPE ASSEMBLY 4H.1455 1 36
iEGR CAMSHAFT & GEAR ASSEMBLY FOR
25 4H.1724 1 37
TA ENGINE (CAST IRON)
26 INJECTOR ASSEMBLY 4H.1429.4 4 38
INTERMEDIATE GEAR AND SUPPORT
27 4H.237.1 1 39
FOR COMBINED GEAR CASING
L.O.PUMP INTERMEDIATE GEAR AND
28 4H.372 1 40
SUPPORT

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
29 LEAK OFF PIPE ASSLY 4H.719.1 1 41
30 LIFTING HOOK (S/F 440 CRS WATER PUMP) 4H.544 1 42
43 TO
31 LUB OIL COOLER & SPIN-ON FILTER 4H.144.2 1
44
LUB OIL PUMP (S/F WITHOUT 45 TO
32 4H.537 1
INTERMEDIATE GEAR) 46
33 LUB OIL SUMP (DRAIN PLUG AT FIP SIDE) 4H.359 1 47
LUB OIL SUPPLY AND DRAIN 48 TO
34 4H.765.1 1
ARRANGEMENT FOR K24 TC 49
LUBE OIL PR SENDOR (TWO TERMINAL
35 2H.092.1 1 50
WITH BODY GROUND)
MOUNTING FOR ALTERNATOR 90/65 AMPS
36 4H.1748 1 51
WITH 68 PCD 6PK POLY V PULLEY
MOUNTING WITH ADAPTOR FOR WATER
37 4H.625.6 1 52
PUMP PULLEY
38 MUD COLLECTOR BSIII 43.075.2 1 53
39 NAME PLATE 38.065 1 54
40 OIL FILLING BODY P5.014 1 55
41 OIL SEAL HOUSING (FLYWHEEL END) 2H.096.2 1 56
PISTON & CON ROD (TURBOCHARGED 57 TO
42 4H.153 4
ENGINE) 58
43 PLUG ON HEADER M10 X 1 50.602.1 1 59
44 POLY V BELT (SECT 6PK - 1215) 4H.1664.2 1 60
45 PRE CLEANER BS- III 06.550 1 61
46 PUSHROD & TAPPETS 2H.007 4 62
RAISED DIPSTICK (350 MM) S/F CAST IRON 63 TO
47 4H.578 1
SUMP 64
48 RESTRICTION INDICATOR - 20"W.G. 47.113.15 1 65
ROCKER COVER (TURBO ENGINE)
49 4H.160 1 66
CASTING
ROCKER SUPPORT ASSLY (LOW FREQ. 67 TO
50 4H.1433 1
TAPPET ADJ) 68
SPIN ON FUEL FILTER
51 (WITH HAND PRIMER) 4H.1781 1 69
SUITABLE FOR ROTARY PUMP
STARTER MICO ( BOSCH) 12V WITH
52 2H.302.1 1 70
SEALING FEATURE.
STOP LEVER ARRANGEMENT FOR BS III
53 4H.548.3 1 71
ENGINES
SUCTION TUBE (FOR T/C ENGINE WITH C.I.
54 4H.324 1 72
SUMP)
THERMOSTAT HOUSING ASSEMBLY
55 4H.053.6 1 73
(BOTH M14, TOP COVER TOWARDS FIP)
TR59_6.1 HSG TURBOCHARGER
56 (TEL PART NO. 5966 902 022X, 4H.1519.5 1 74
ALPHA 270, BETA 45)
VENT CONNECTIONS FOR THERMOSTAT
57 4H.225.3 1 75
HOUSING
58 WATER PUMP 282.5 CRS WITHOUT PULLEY 4H.1210 1 76

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
WATER PUMP PULLEY WITH POLY V
59 4H.1747 1 77
GROOVE (P6PK120)

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE: - AIR CLEANER ASSEMBLY 10 M3 GROUP: - 4H.1810.50

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1810.01.0.00 AIR CLEANER, SAFETY ELEMENT 1
AIR CLEANER, PRIMARY
2 4H.1810.02.0.00 1
ELEMENT
3 4H.1810.06.0.00 MOUNTING STRAP FOR 10M3 1

5
TITLE: - AIR INLET MANIFOLD G.E. TOP OPEN
GROUP: - 4H.223.5
WITH ADAPTOR

10
9
2
11
8

5
6 4

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR INLET MANIFOLD
1 4H.223.01.0.00 1
(GE TOP OPEN)
2 4H.030.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
3 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 5
4 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
5 50.506.08.000. PLAIN MACHINED WASHER - M8 12
6 4H.223.11.0.00 JOINT S S FOR AIR INLET PIPE 1
7 50.010.08.025. STUD - M8X1.25X025 - 8.8 4
8 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
INLET ADAPTOR
9 T4.043.01.0.00 1
(ON INLET MANIFOLD) S/F ECEL
10 50.508.23.000. COPPER WASHER (22X27) 1
CORE PLUG-HEXAGONAL HEAD.
11 50.611.07.000. 1
(DIN 7604)

6
TITLE: -ALTERNATOR 12V GROUP: - 4H.1188

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1188.01.0.00 ALTERNATOR 12 V 1

7
TITLE: - BOSCH ROTARY FIP FOR 4R1040TA3
GROUP: - 4H.1708.1
ENGINE (105 HP @ 2200 RPM)

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BOSCH ROTARY FIP FOR
4R1040TA-III ENGINE (105 HP @
2200 RPM, BOSCH PART NO. B 460
1 4H.1708.20.0.00 1
816 707 00, 12V ENERGIZE TO RUN
STOP SOLENOID, NO
MECHANICAL STOP)
2 50.010.08.030. STUD - M8X1.25X30 - 8.8 3
3 50.006.08.000. NUT- M8X1.25 - GR.8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

8
TITLE: - BRACKET FOR MOUNTING
GROUP: - 4H.1799.2
ACCELERATOR & STOP CABLE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR ACCELERATOR &
1 4H.1799.02.0.00 1
STOP CABLE MTG.
2 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 2
3 50.506.10.000. PLAIN MACHINED WASHER - M10 2

9
TITLE:- BREATHERPIPE (TURBO ENGINE) GROUP:- 4H.161

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.161.05.0.00 BREATHER PIPE 1
2 4H.161.06.0.00 CLIP FOR BREATHER PIPE 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1

10
TITLE: - COMMON GEAR CASING
GROUP: - 4H.1235.7
(S/F ROTARY FIP)

3 15 23

2
16
21
16
10 1
22 14
13 11
12 18
6
5
17
7 19
4
9
24
8 20

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1235.17.0.00 GEAR CASING 1
2 4H.1235.13.0.00 JOINT FOR GEAR CASING 1
COVER FOR CAM SHAFT BORE ON
3 4H.1235.02.0.00 1
GEAR CASING
4 03.117.04.0.00 ADAPTOR (FOR TACHODRIVE) 1
5 03.014.07.0.00 CUP FOR SPRING 1
6 03.014.06.0.00 SPRING FOR CUP 1
7 50.508.27.000. COPPER WASHER (24X29) 1
PRECOATED CORE PLUG (FOR
8 34.001.36.0.00 1
MAIN OIL GALLERY FWE SIDE)
9 50.508.17.000. COPPER WASHER (18X24) 1
10 34.001.23.0.00 DOWEL FOR GEAR CASING 2
11 4H.358.06.0.00 GEAR END OIL SEAL (80X105X12) 1
12 50.003.06.012. SET SCREW - M6X1X12 - 8.8 4
13 50.506.06.000. PLAIN MACHINED WASHER - M6 4
14 4H.358.12.0.00 OIL DEFLECTOR PLATE 1
15 4H.1235.06.0.00 TIMING POINTER 1
16 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 8
17 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 6

11
TITLE: - COMMON GEAR CASING
GROUP: - 4H.1235.7
(S/F ROTARY FIP)

3 15 23

2
16
21
16
10 1
22 14
13 11
12 18
6
5
17
7 19
4
9
24
8 20

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


18 50.002.08.085. SET BOLT - M8X1.25X85 - 8.8 3
19 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
20 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 1
21 50.506.08.000. PLAIN MACHINED WASHER - M8 19
22 4H.1235.12.0.00 MUD SLINGER 1
SOCKET HEAD SCREW -
23 50.011.08.075. 1
M8X1.25X75 - 8.8
24 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 3

12
TITLE: - CRANK SHAFT PULLEY WITH POLY V
GROUP: - 4H.1746
GROOVE (P6PK172)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CRANK SHAFT PULLEY WITH
1 4H.1746.01.0.00 1
POLY V GROOVE (P6PK172)
2 4H.370.02.0.00 BOLT FOR CRANK PULLEY 5

13
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156.1
ENGINE)

23
3 24
5 22
6
19
4
37 21
20 16
18 17
15 36
39
35 34
42 29
14
41
32 25
40
7 30
27
13
11 33
9 43
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANKCASE ASSLY.WITHOUT
*1 4H.156.20.0.00 1 OF SR. NO. 2,
BEARINGS 15 TO 25
CONSISTING
CRANKCASE (LINE BORING
*2 4H.156.50.0.00 1 OF SR. NO. 3
OPERATION) TO 14
CRANKCASE (TURBOCHARGED NOT SUPPLIED
3 4H.156.01.0.00 1
ENGINE) LOOSE
4 F6.007.34.0.00 SEALING CAP 5
5 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2
6 4H.001.05.0.00 SEALING CAP 3
CRANK SHAFT PLUG -
7 34.003.07.0.00 2
ALUMINIUM
8 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
M.B.CAP (FWE)16.99 DIA.DOWEL NOT SUPPLIED
9 03.001.23.0.00 1
HOLE LOOSE
M.B.CAP (KHD)16.99DIA DOWEL NOT SUPPLIED
10 03.001.24.0.00 3
HOLES LOOSE

14
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156.1
ENGINE)

23
3 24
5 22
6
19
4
37 21
20 16
18 17
15 36
39
35 34
42 29
14
41
32 25
40
7 30
27
13
11 33
9 43
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
11 4H.001.02.0.00 BEARING CAP(GEAR END)(FINISH) 1
LOOSE
BOLT FOR MB CAP(HEX HEAD)
12 03.001.22.0.00 10
M14X2X128
13 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10
14 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
15 03.001.04.0.00 CAM BUSH 1
16 04.001.08.0.00 PRECOATED SCREW PLUG 1
17 50.508.19.000. COPPER WASHER (20X26) 1
18 03.001.07.0.00 SLOTTED PIN 5
19 4H.001.22.0.00 PRECOATED PLUG 6
20 50.508.10.000. COPPER WASHER (12X18) 6
21 4H.001.03.0.00 BLANKING PLATE FOR CAM BORE 1
JOINT FOR CAM BORE BLANKING
22 4H.001.14.0.00 1
PLATE
23 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
24 50.506.08.000. PLAIN MACHINED WASHER - M8 3
25 50.610.10.000. CORE PLUG 1

15
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156.1
ENGINE)

23
3 24
5 22
6
19
4
37 21
20 16
18 17
15 36
39
35 34
42 29
14
41
32 25
40
7 30
27
13
11 33
9 43
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO. 28
*26 02.001.07.0.00 MAIN BRG TOP & BOTTOM 5 REFER TO SET
OF BEARINGS
INDEX PAGE
27 02.001.87.0.00 MAIN BEARING HALF(STANDARD) 2
CONSISRTING
THRUST RING PAIR-DRIVE
*28 03.001.18.0.00 1 OF SR. NO.
END,102 DIA.) 29, 30
29 03.001.19.0.00 THRUST WASHER -DRIVE END,TOP 1
THRUST WASHER (DRIVE
30 03.001.21.0.00 1
END,BOTTOM)
CONSISTING OF
*31 B2.005.22.0.00 THRUST RING PAIR-G.E. 1 SR. NO. 32, 33
32 B2.005.18.0.00 THRUST RING HALF(G.E.-TOP) 1
THRUST RING HALF(G.E.-
33 B2.005.19.0.00 1
BOTTOM)
34 50.602.14.000. PLUG (M14X1.5) 1
35 50.508.12.000. COPPER WASHER (14X20) 1
36 50.401.08.014. DOWEL 2

16
TITLE: - CRANKCASE (TURBOCHARGED
GROUP: - 4H.156.1
ENGINE)

23
3 24
5 22
6
19
4
37 21
20 16
18 17
15 36
39
35 34
42 29
14
41
32 25
40
7 30
27
13
11 33
9 43
8 12 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


37 4H.156.90.0.00 OIL SPRAY NOZZLE (MODIFIED) 4
SUB. ASSEMBLY OF SPECIAL CONSISTING
*38 4H.156.07.0.00 BANJO BOLT(FOR OIL SPRAY 4 OF SR. NO. 39
NOZZLE.) TO 42
NOT SUPPLIED
39 4H.156.05.0.00 BANJO BOLT 1 LOOSE
CLOSING BUTTON (FOR OIL NOT SUPPLIED
40 4H.156.06.0.00 1
SPRAY BANJO BOLT) LOOSE
NOT SUPPLIED
41 02.002.02.0.00 SPRING 1 LOOSE
NOT SUPPLIED
42 02.002.04.0.00 STEEL BALL 1 LOOSE
43 48.288.02.0.00 PLUG FOR DIP STICK HOLE 1

17
TITLE: - CRANKSHAFT GROUP: - 4H.371

10

4
4
5

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.371.10.0.00 CRANKSHAFT ASSEMBLY 1 OF SR.NO.-
2, 7 TO 9
CONSISTING
OF SR. NO.-
*2 4H.371.20.0.00 CRANKSHAFT ASSEMBLY 1 3 TO 6
NOT SUPPLIED
LOOSE
NOT SUPPLIED
3 4H.371.01.0.00 CRANKSHAFT 1 LOOSE
NOT SUPPLIED
4 04.005.11.0.00 BALANCE WT. 4 LOOSE
HARD WASHER (13 I.D X 21O.D X
5 02.005.04.0.00 8
1.5 TH )
SOCKET HEAD BOLT -
6 04.005.12.0.00 8
M12X1.75X60 -10.9
7 50.401.06.025. DOWEL PIN 2
NOT SUPPLIED
8 4H.371.02.0.00 CRANKSHAFT GEAR 1
LOOSE

18
TITLE: - CRANKSHAFT GROUP: - 4H.371

10

4
4
5

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
9 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1
LOOSE
10 50.540.11.018. SPRING DOWEL 1

19
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CYLINDER HEAD ASSLY
*1 4H.1432.30.0.00 1 OF SR. NO. 2 &
COMPLETE. 30 TO 33
CONSISTING
CYL.HEAD ASSLY WITH VALVES OF SR. NO.
*2 4H.1432.20.0.00 1
& SPRINGS 3 TO 11 &
26 TO 29
3 06.631.02.0.00 VALVE SEAL 8
CONSISTING
*4 4H.1432.41.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO. 5,6
5 4H.1432.04.0.00 INLET VALVE 4
6 4H.1432.05.0.00 EXHAUST VALVE 4
7 34.013.13.0.00 CUP FOR VALVE SPRING. 8
8 02.022.13.0.00 VALVE SPRING 8
9 02.022.11.0.00 VALVE CUP 8
10 02.022.28.0.00 VALVE COLLET(3-GROOVE) 16
CYLINDER HEAD (P TYPE CONSISTING
OF SR. NO.
*11 4H.007.110.0.00 INJECTOR) ASSEMBLY WITH VS 1
12 TO 15 &
INSERT & VG 19 TO 25

20
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CYLINDER HEAD (FINISH) WITH P
12 4H.007.48.0.00 1
TYPE INJECTOR (SINGLE JACKET)
VALVE SEAT INSERT (INLET)
13 4H.1432.02.9.00 4
SEMIFINISH
VALVE SEAT INSERT (EXHAUST)
14 4H.1432.03.9.00 4
SEMI-FINISH
ASSEMBLY OF SEMIFINISH VALVE CONSISTING
*15 4H.007.39.0.00 8
GUIDE & SNAP RING OF SR. NO. 16
CONSISTING
ASSEMBLY OF SEMIFINISH VALVE
*16 4H.007.38.0.00 1 OF SR. NO.
GUIDE & SNAP RING 17,18
17 4H.007.02.9.00 VALVE GUIDE ( SEMI-FINISH) 1
18 02.022.18.0.00 WIRE SNAP RING 1
CRANK SHAFT PLUG -
19 34.003.07.0.00 5
ALUMINIUM
20 34.003.08.0.00 WASHER FOR ALU.PLUG. 5
CORE PLUG-HEXAGONAL SOCKET
21 50.610.16.000. 1
HEAD(DIN-908)
22 50.508.16.000. COPPER WASHER (18X22) 1

21
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


23 50.610.24.000. CORE PLUG 3
24 50.508.29.000. COPPER WASHER (26X32) 3
25 F6.007.35.0.00 SEALING CAP 3
26 50.010.08.120. STUD - M8X1.25X120 - 8.8 5
STUD - M8 X1.25 X 65 MM - 8.8
27 50.010.08.065. 3
GRADE
28 50.505.08.000. SPRING WASHER - M8 8
29 50.006.08.000. NUT- M8X1.25 - GR.8 8
30 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
31 50.010.10.050. STUD - M10X1.5X50 - 8.8 4
32 4H.007.26.0.00 CORE PLUG(FOR CYL.HEAD) 1
33 50.508.09.000. COPPER WASHER (12X16) 1
JOINT FOR WATER OUTLET
34 4H.022.11.0.00 1
MANIFOLD
35 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 18
36 02.022.06.0.00 WASHER 8
37 50.006.10.000. NUT - M10X1.5 - GR.8 8
GASKET FOR CYL. HEAD
38 4H.007.24.0.00 1
(THICKNESS 1.22 )

22
TITLE: - CYLINDER HEAD ASSEMBLY GROUP: - 4H.1726

10 21 6
37 36
9 37 19 22
31 20
8 32
35 30 14
12
7
36
3 40
17
25
18
33

5
29
24
23 28
13 38
27
34 39 26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


GASKET (FOR CYLINDER
39 4H.007.11.0.00 1
HEAD)1.10 THK.
40 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 2

23
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CYLINDER LINER (105mm DIA.)A-
1 2H.008.01.0.00 1
GROUP
2 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
3 2H.008.11.0.00 1
(VITON MATERIAL)

24
TITLE: - DELIVERY BODY GROUP: - 2H.013

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR.NO. 2 TO
4
2 2H.013.01.0.00 DELIVERY BODY(FINISH) 1
3 2H.014.01.0.00 DELIVERY TUBE 1
4 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
5 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 3
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1

25
TITLE:- ENGINE MOUNTING FOOT 28MM (PG) GROUP:- 4H.061

2
3

5 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ENGINE MTG FOOT ASSLY.
*1 4H.061.10.0.00 1 OF SR. NO.-
285 MM (PG) 2 TO 5
2 50.003.12.035 SET SCREW - M12X1.75X35 - 8.8 8
3 02.005.04.0.00 WASHER 8
CRANK CASE FOOT STARTER
4 4H.061.01.0.00 2
SIDE (285 MM)
CRANK CASE FOOT FUEL PUMP
5 4H.061.02.0.00 2
SIDE (285 MM)

26
TITLE: - EXHAUST MANIFOLD FOR K24 TC
GROUP: - 4H.763.1
(FWE INCLINED TOP OPEN)

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.763.02.0.00 EXHAUST MANIFOLD FOR K24 TC 1
S.S. JOINT FOR EXHAUST
2 P2.106.01.0.00 4
MANIFOLD
3 4H.107.02.0.00 SPACER (FOR EXT.MANIFOLD) 8
SOCKET HEAD CAP BOLT M8X60
4 50.011.08.060. 8
LONG
5 50.010.08.025. STUD - M8X1.25X25 - 8.8 4
6 50.080.08.000. STAINLESS STEEL NUT 4

27
TITLE: - FIP GEAR COVER AND FEED PUMP
GROUP: - 4H.1284
ASSEMBLY

3
8

9 1

4 10
2 2 7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1284.05.0.00 COVER FOR FRONT COVER 1
2 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 3
JOINT FOR FUEL PUMP GRAR
3 4H.1190.03.0.00 1
COVER
FUEL FEED PUMP FOR CMVR
4 4H.2579.03.0.00 1
STAGE-III
5 08.021.02.0.00 JOINT FOR FEED PUMP 1
6 50.003.06.016. SET SCREW - M6X1X16 - 8.8 3
7 50.506.06.000. PLAIN MACHINED WASHER - M6 3
8 50.504.04.000. BANJO BOLT - M14X1.5 2
9 50.508.11.000. COPPER WASHER (14X18) 4
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4

28
TITLE: - FIP GEAR WITH FACIAL CAM GROUP: - 4H.1284.1

2
1

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1284.09.0.00 FUEL PUMP GEAR 1
HUB FOR FUEL PUMP GEAR
2 4H.1284.11.0.00 1
(FACIAL CAM)
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3

29
TITLE: - FLYWHEEL HOUSING (SAE 3-144.5)
TWO STARTER BORE, STARTER ON
GROUP: - 4H.682.7
FIP SIDE AND HOUSING MOUNTED
LUB OIL FILTER ASSY

13 1
5

6
7

4
12
3
11

10
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLYWHEEL HOUSING (SAE 3-144.5)
1 4H.682.04.0.00 1
TWO STARTER BORES OF 100MM DIA
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 2
3 50.052.10.030. SET BOLT-M10X30-10.9 8
4 02.024.09.0.00 WASHER 8
5 4H.682.03.0.00 FLANGE FOR STARTER 1
6 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 6
7 50.506.10.000. PLAIN MACHINED WASHER - M10 6
8 03.086.02.0.00 COVER FOR FLY WHEEL HSG 1
9 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
10 50.506.08.000. PLAIN MACHINED WASHER - M8 4
11 50.602.16.000. CORE PLUG 16X1.5 1
12 50.508.15.000. COPPER WASHER (17X23) 1
BLANKING PLATE (STARTER
13 4H.682.02.0.00 1
BORE)

30
TITLE: - FLYWHEEL(C-110 PTO & SP-111 PTO) GROUP: - 04.039

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.050.02.0.00 FLYWHEEL BOLT (M10X50) 10
CONSISTING
*2 04.039.10.0.00 FLYWHEEL ASSLY 1 OF SR.NO. 3,4
FLYWHEEL
3 04.039.01.0.00 1
(C-110 PTO & SP-111 PTO)
STARTER RING 121 TEETH, 3.175
4 03.035.02.0.00 1
MODULE
5 50.505.10.000. SPRING WASHER - M10 8

31
TITLE: -FUEL PIPE 8.0,14 B, 1000 WB GROUP: -36.040.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 36.040.01.0.00 FUEL PIPE 8.0,14 B, 1000 WB 5

32
TITLE: - FUEL PIPE FILTER TO FIP BS III GROUP: - 4H.535.2

3
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE FILTER TO PUMP
1 4H.535.02.0.00 1
(M12 X M14 B,C,9.5 ID X 550 L)
2 50.504.03.000. BANJO BOLT - M12X1.5 1
3 50.508.09.000. COPPER WASHER (12X16) 2

33
TITLE: - FUEL PIPE M14 X M14 B,
GROUP: - 4H.896.07
PARALLEL,750 L , 9.0 I.D.,SAE 100 R6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL PIPE M14 X M14 B,
1 4H.896.07.0.00 PARALLEL,750 L , 9.0 I.D., 1
SAE 100 R6

34
TITLE: - HARDWARE FOR TC OUTLET GROUP: - F6.377.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 F6.377.11.0.00 STUD M8 (COPPER COATED) 4
2 50.080.08.000. NUT (SS) - M8x1.25 4
3 50.548.08.000. SPL.PLAIN M/CED WASHER 4

35
TITLE: - HIGH PRESSURE PIPE ASSEMBLY GROUP: - 4H.1455

2
3
4
5

6 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.1455.60.0.00 HIGH PRESSURE PIPE ASSEMBLY 1 OF SR
NO. 2 TO 8
2 4H.1455.20.0.00 HIGH PRESSURE PIPE (CYL 1) 1
3 4H.1455.30.0.00 HIGH PRESSURE PIPE (CYL 2) 1
4 4H.1455.40.0.00 HIGH PRESSURE PIPE (CYL 3) 1
5 4H.1455.50.0.00 HIGH PRESSURE PIPE (CYL 4) 1
6 4H.1653.02.0.00 CLAMP FOR HP PIPE (HALF) 10
7 50.003.06.020. SET SCREW - M6X1X20 - 8.8 5
8 50.006.06.000. NUT - M6X1 - GR.8.8 5

36
TITLE: - IEGR CAMSHAFT & GEAR ASSEMBLY GROUP: - 4H.1724

3 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.1724.10.0.00 CAMSHAFT SUBASSEMBLY 1 OF SR. NO.
2&3
INTERNAL EGR CAMSHAFT WITH
NOT SUPPLIED
2 4H.1724.01.0.00 1.5MM SECONDARY LIFT FOR 1 LOOSE
R1040 ENGINE.
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1 LOOSE
THRUST WASHER FOR CAM
4 4H.003.02.0.00 1
SHAFT
5 03.117.02.0.00 PIN 1

37
TITLE: - INJECTOR ASSEMBLY GROUP: - 4H.1429.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BOSCH P TYPE INJECTOR (NOZZLE
1 4H.1429.05.0.00 1
DRG. NO.: A 433 391 584)

38
TITLE: - INTERMEDIATE GEAR AND SUPPORT
GROUP: - 4H.237.1
FOR COMBINED GEAR CASING

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSLY OF INTERMEDIATE GEAR & CONSISTING
*1 2H.038.10.0.00 1
BUSH OF SR. NO. 2, 3
NOT SUPPLIED
2 2H.038.03.0.00 INTERMEDIATE GEAR (FINISH) 1
LOOSE
BUSH FOR INTERMEDIATE
3 2H.004.02.9.00 1
GEAR(S/F)
SUPPORT FOR INTERMEDIATE
4 2H.004.11.0.00 1
GEAR
RETAINING PLATE
5 2H.004.04.0.00 1
(FOR INT.GEAR)
6 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3

39
TITLE:- LOP INTERMEDIATE GEAR AND
GROUP:- 4H.372
SUPPORT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SHAFT FOR LUB OIL PUMP
1 4H.372.01.0.00 1
(INTERMEDIATE GEAR)
2 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
SUB.ASSLY.OF L.O.PUMP CONSISTI. OF
*3 3H.005.30.0.00 1
INT.GEAR AND BUSH. SR. NO. 4 & 5
INTERMEDIATE GEAR (FOR NOT SUPPLIED
4 3H.005.03.0.00 1
L.O.PUMP) (FINISH) LOOSE
5 34.014.12.0.00 BUSH FOR LEVER 1
6 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

40
TITLE: - LEAK OFF PIPE ASSLY GROUP: - 4H.719.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.719.20.0.00 LEAK OFF PIPE ASSEMBLY 1

41
TITLE :- LIFTING HOOK (S/F 440 CRS WATER
GROUP :- 4H.544
PUMP)

4
1 3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.10.040. SET BOLT - M10X1.5X40 - 8.8 2
2 4H.033.03.0.00 LIFTING HOOK (FWE) 1
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4
5 4H.544.01.0.00 LIFTING HOOK (GEAR END SIDE) 1

42
TITLE: - LUB OIL COOLER & SPIN-ON FILTER GROUP: - 4H.144.2

14
10
15 9
16 10
11

8
6 5

1
13 7

17

11
19 4
20 12
18 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SPIN ON FILTER FOR
1 06.436.01.0.00 1
LUBRICATING OIL
CONSISTING
*2 4H.144.60.0.00 L.O.COOLER & HEADER ASSLY 1 OF SR. NO. 3 &
9 TO 15
CONSISTING
*3 4H.144.20.0.00 HEADER SUB ASSLY(L.O.FILTER) 1 OF SR. NO. 4 TO
8
HEADER (FOR L.O.AND SPIN ON
4 4H.385.01.0.00 1
FILTER)
5 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
PRECOATED PLUG (FOR OIL
6 34.001.35.0.00 1
GALLERY)
HEADLESS PIPE PLUG 1/2"-14
7 50.056.06.000. 2
NPTF
8 50.508.08.000. COPPER WASHER (10X16) 1
9 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1
10 50.506.08.000. PLAIN MACHINED WASHER - M8 6
11 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 4
12 50.002.08.105. SET BOLT – M8X1.25X105 – 8.8 1

43
TITLE: - LUB OIL COOLER & SPIN-ON FILTER GROUP: - 4H.144.2

14
10
15 9
16 10
11

8
6 5

1
13 7

17

11
19 4
20 12
18 21

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SOCKET HEAD SCREW –
13 50.011.08.035. 4
M8X1.25X35 – 8.8
14 4H.385.02.0.00 LUB OIL COOLER (12 PLATES) 1
JOINT FOR LUB OIL COOLER (NON
15 3H.007.13.0.00 2
ASBESTOS GASKET)
16 3H.007.15.0.00 JOINT FOR HEADER 1
REAR SUPPORT BRACKET FOR
17 4H.1705.05.0.00 BOSCH ROTARY FIP (SUITABLE 1
FOR 4R1040)
18 50.003.08.020. SET SCREW – M8X1.25X20 – 8.8 1
19 50.006.08.000. NUT- M8X1.25 - GR.8 1
20 50.602.10.000. CORE PLUG 1
21 50.508.08.000. COPPER WASHER (10X16) 1

44
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)

14 17 18

13
12
15
18

16
11

7
8
10
2
6

9 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.004.10.0.00 LUBE.OIL PUMP ASSEMBLY. 1 OF SR. NO. -
2 & 3 & 7 TO 18
SUB. ASSEMBLY OF L.O.PUMP
2 6H.004.20.0.00 1
BODY & BUSH.
CONSISTING
*3 06.010.10.0.00 ROTOR ASSLY 1 OF SR. NO. -
4 TO 6
NOT SUPPLIED
4 06.010.03.0.00 SHAFT 1
LOOSE
NOT SUPPLIED
5 06.010.04.0.00 INNER ROTOR 1
LOOSE
NOT SUPPLIED
6 50.405.11.000. WOODRUFF KEY 1
LOOSE
NOT SUPPLIED
7 06.010.05.0.00 OUTER ROTOR 1
LOOSE
NOT SUPPLIED
8 06.010.02.0.00 COVER PLATE 1
LOOSE
COUNTER SUNK SOCKET HEAD
9 06.010.01.0.00 3
SCREW.

45
TITLE: - LUB OIL PUMP (S/F 4CX-EJCB
GROUP: - 4H.537
WITHOUT INTERMEDIATE GEAR)

14 17 18

13
12
15
18

16
11

7
8
10
2
6

9 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


10 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 1
LUB.OIL PUMP DRIVING GEAR
11 3H.005.04.0.00 1
(FINISH)
12 03.010.13.0.00 RELIEF VALVE 1
13 03.010.14.0.00 SPRING FOR RELIEF VALVE 1
14 03.010.15.0.00 CUP FOR SPRING 1
15 50.036.07.010. SPLIT COTTER PIN - 1/8"X1-1/2" 1
16 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1
17 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 2
18 50.506.08.000. PLAIN MACHINED WASHER - M8 3

46
TITLE: - LUB OIL SUMP (DRAIN PLUG AT FIP
GROUP: - 4H.359
SIDE)

6
6
11
3 8
6 7

4
6
10 1
5 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.359.01.0.00 LUB OIL SUMP 1
2 4H.359.02.0.00 JOINT FOR LUB OIL SUMP 1
3 50.003.08.030 SET SCREW - M8X1.25X30 - 8.8 11
4 50.002.08.080 SET BOLT - M8X1.25X80 - 8.8 6
5 50.002.08.110 SET BOLT - M8X1.25X110 - 8.8 2
6 50.506.08.000 PLAIN MACHINED WASHER - M8 20
SOCKET HEAD SCREW -
7 50.011.12.050 4
M12X1.75X50 - 8.8
8 50.506.12.000. PLAIN MACHINED WASHER - M12 4
9 2H.035.02.0.00 PRECOATED DRAIN PLUG 1
10 F6.024.47.0.00 O'RING 1
11 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1

47
TITLE: - LUB OIL SUPPLY AND DRAIN
GROUP: - 4H.765.1
ARRANGEMENT FOR K24 TC

1 13 7

11
6
2
11

12

3 8

15 8

9
5
11
4
14
11
13 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.527.01.0.00 ADAPTOR FOR OIL SUPPLY 1
JOINT FOR ADAPTOR
2 4H.132.27.0.00 1
(TURBO SIDE)
ASSLY OF LUB OIL INLET PIPE
3 4H.765.50.0.00 1
FOR K24 TC
4 4H.132.04.0.00 ADAPTOR (CRANKCASE SIDE) 1
JOINT FOR ADAPTOR
5 4H.132.28.0.00 1
(CRANKCASE SIDE)
L.O.DRAIN ARRANGEMENT
6 4H.765.60.0.00 FOR K24 VS TURBO 1
(TEREX VECTRA)
7 4H.132.29.0.00 JOINT FOR LUB OIL DRAIN PIPE 1
HOSE CLIP (30 MM) For
8 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
ADAPTOR ASSEMBLY FOR TURBO
9 4H.132.13.0.00 1
DRAIN ( CRANKCASE SIDE )
JOINT FOR ADAPTOR
10 4H.132.31.0.00 1
CRANKCASE SIDE

48
TITLE: - LUB OIL SUPPLY AND DRAIN
GROUP: - 4H.765.1
ARRANGEMENT FOR K24 TC

1 13 7

11
6
2
11

12

3 8

15 8

9
5
11
4
14
11
13 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


11 50.506.08.000. PLAIN MACHINED WASHER - M8 8
12 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
13 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2
14 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
HOSE (FOR TURBO DTAIN PIPE
15 4H.366.08.0.00 1
170 MM)

49
TITLE: - LUBE OIL PR SENDOR (TWO
GROUP: - 2H.092.1
TERMINAL WITH BODY GROUND)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUBE OIL PRESSURE SENDOR,
(SENSOR + SWITCH), VDO
1 2H.092.11.0.00 SIEMENCE (INDIA), 2 TERMINAL, 1
BODY GROUND WITH IMPORTED
BOBBIN ASSEMBLY

50
TITLE: - MOUNTING FOR ALTERNATOR
90/65 AMPS WITH 68 PCD GROUP: - 4H.1748
6PK POLY V PULLEY

12 10

9 13

2
8
6

11

7
3

15 5

1
4
3
14 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.002.08.120. SET BOLT - M8X1.25X120 - 8.8 1
2 50.006.08.000. NUT- M8X1.25 - GR.8.8 1
3 50.506.08.000. PLAIN MACHINED WASHER - M8 6
4 50.548.08.000. SPL.PLAIN M/CED WASHER 1
ALTERNATOR PULLEY WITH
5 4H.1748.01.0.00 1
POLY V GROOVE (P6PK68)
LOCATING BOLT 80 MM
6 4H.1089.01.0.00 1
(FOR EYE BOLT)
LOCATING BOLT 60 MM
7 4H.1089.02.0.00 1
(FOR ALTERNATOR CLAMP)
8 4H.329.26.0.00 SWIVEL PIECE 1
9 4H.329.24.0.00 EYE BOLT (190MM) 1
10 50.548.12.000. SPL. PLAIN WASHER - M12 1
11 50.548.10.000. SPECIAL PLAIN WASHER - M10 3
12 50.006.10.000. NUT - M10X1.5 - GR.8 2
13 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
14 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
15 4H.641.03.0.00 BRACKET FOR ALTERNATOR MTG. 1

51
TITLE: - MOUNTING WITH ADAPTOR FOR
GROUP: - 4H.625.6
WATER PUMP PULLEY

3
2
4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ASSEMBLY REFERNCE MOUNTING
*1 4H.625.60.0.00 1 OF SR. NO. -
WITH ADAPTOR FOR FAN PULLEY 2&5
SPACER FOR CONTROL PANEL
2 4H.493.09.0.00 4
(40MM LENGTH)
3 50.010.08.075 STUD - M8X1.25X75 - 8.8 4
4 50.006.08.000 NUT- M8X1.25 - GR.8 4
5 50.506.08.000 PLAIN MACHINED WASHER - M8 4

52
TITLE: - MUD COLLECTOR BSIII GROUP: - 43.075.2

5
8 4

6
4
7
9

1
7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
1 43.075.20.0.00 MUD COLLECTOR - FILTER 1
OF SR. NO. 2
NOT
*2 48.117.04.0.00 FUEL FILTER ELEMENT PRE 1
ILLUSTRATED
3 50.003.12.045. SET SCREW - M12X1.75X45 - 8.8 2
4 50.506.12.000. PLAIN MACHINED WASHER - M12 4
5 50.505.12.000. SPRING WASHER - M12 2
6 50.504.04.000. BANJO BOLT - M14X1.5 2
7 50.508.11.000. COPPER WASHER (14X18) 5
8 50.602.14.000. PLUG (M14X1.5) 1
9 50.006.12.000. NUT - M12X1.75 - GR.8 2

53
TITLE: - NAME PLATE GROUP: - 38.065

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 38.065.03.0.00 NAME PLATE 1
P K DRIVE SCREW 1/8"X3/8"
2 10.046.02.0.00 2
(RIVET)

54
TITLE: -OIL FILLING BODY GROUP: - P5.014

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 P5.014.01.0.00 OIL FILLING BODY 1
JOINT FOR OIL FILLING BODY PTL
2 3H.042.03.0.00 1
(ARMSTRONG TS13)
SOCKET HEAD SCREW -
3 50.011.08.025. 2
M8X1.25X25 - 8.8
4 34.036.50.0.00 PERFORATED DISC. 1
5 34.036.60.0.00 CAP ASSLY. 1

55
TITLE: - OIL SEAL HOUSING (FLYWHEEL END) GROUP: - 2H.096.2

5 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
2 50.506.08.000. PLAIN MACHINED WASHER - M8 10
3 2H.006.20.0.00 PLATE(WITH RUBBER MOULDING) 1
CONSISTING
SUB ASSEMBLY OF OIL SEAL
*4 2H.096.30.0.00 1 OF SR. NO.
HOUSING 5,6
5 2H.006.01.0.00 OIL SEAL HSG.(F.W.E.) 1
6 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1

56
TITLE: -PISTON & CON ROD
GROUP: - 4H.153
(TURBOCHARGED ENGINE)

16
8
14

17 18
10
15

6 5
6
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO.-
PISTON AND CONROD ASSLY
*1 4H.153.40.0.00 1 2 & 11
(TURBOCHARGED ENGINE) NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 4H.153.10.0.00 PISTON ASSEMBLY COMPLETE 1 OF SR. NO.-
3, 7 & 12
CONSISTING
*3 4H.153.20.0.00 PISTON WITH PIN 1 OF SR. NO.-
4 TO 6
PISTON NOT SUPPLIED
4 4H.153.01.0.00 1
(TURBOCHARGED ENGINE) LOOSE
5 34.025.24.0.00 PISTON PIN 1
6 50.502.35.000. CIRCLIP (INTERNAL)-35 MM 2
CONSISTING
*7 2H.009.30.0.00 PISTON RING SET (105 DIA.) 1 OF SR. NO.-
8 TO 10
NOT SUPPLIED
8 2H.009.02.0.00 TOP RING (105 DIA) 1
LOOSE

57
TITLE: -PISTON & CON ROD
GROUP: - 4H.153
(TURBOCHARGED ENGINE)

16
8
14

17 18
10
15

6 5
6
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
9 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1
LOOSE
NOT SUPPLIED
10 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1
LOOSE
CONSISTING
*11 04.685... CONNECTING ROD 1
OF SR. NO.-12
CONSISTING
*12 04.685.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO.-
13 & 18
CONSISTING
CON ROD ASSEMBLY (WITHOUT LE
*13 04.685.20.0.00 1 OF SR. NO.-
BEARING)
14 TO 17
NOT SUPPLIED
14 04.685.01.0.00 CONNECTING ROD MACHINING 1
LOOSE
15 04.692.03.0.00 CONNECTING ROD BOLT 2
16 02.021.03.9.00 SMALL END BUSH (S/F) 1
17 50.401.07.010. DOWEL PIN 2
CONNECTING ROD BIG END NOT SUPPLIED
18 04.685.02.0.00 2
BEARING(NA) LOOSE

58
TITLE: - PLUG ON HEADER M10 X 1 GROUP: - 50.602.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.602.10.000. CORE PLUG 1
2 50.508.08.000. COPPER WASHER (10X16) 1

59
TITLE: - POLY V BELT GROUP: - 4H.1664.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.1664.02.0.00 POLY V BELT 1

60
TITLE: - PRE CLEANER BS- III GROUP: - 06.550

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PRE-CLEANER ASSLY. (FOR DRY CONSISTING
1 06.550.20.0.00 1
TYPE AIR CLEANER) OF SR. NO. 2
2 06.550.04.0.00 CLAMP FOR PRE CLEANER 1

61
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

62
TITLE: -RAISED DIPSTICK (350 MM)
GROUP: - 4H.578
S/F CAST IRON SUMP

4
13 10

11

7
3
8

12
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
RAISED IDPSTICK COMPLETE
*1 4H.578.10.0.00 1 OF SR. NO.-
(350MM) 2, 5 & 6
CONSISTING
SUB ASSEMBLY OF DIPSTICK
*2 4H.578.20.0.00 1 OF SR. NO.-
(350 MM) 3&4
3 4H.578.01.0.00 RAISED DIPSTICK STRIP (350 MM) 1
KNOB FOR FLEX.DIP STICK -
4 03.648.03.0.00 1
HA394
5 02.039.04.0.00 RUBBER O RING 1
CONSISTING
SUB ASSEMBLY OF GUIDE TUBE
*6 4H.401.30.0.00 1 OF SR. NO.-
FOR DIPSTICK (350 MM) 7 TO 11
7 06.385.05.0.00 UNION NUT FOR DIPSTICK GUIDE 1
8 04.396.03.0.00 NIPPLE 1
NYLON TUBE FOR 350 MM
9 4H.401.02.0.00 1
DIPSTICK
10 04.396.05.0.00 GUIDE 1
11 50.519.01.000 WORM DRIVE HOSE CLIP (12 MM) 2
12 06.077.05.0.00 ADAPTOR FOR DIP-STICK (BAR) 1

63
TITLE: -RAISED DIPSTICK (350 MM)
GROUP: - 4H.578
S/F CAST IRON SUMP

4
13 10

11

7
3
8

12
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CLAMP FOR RAISED DIP STICK
13 48.032.07.0.00 1
GUIDE

64
TITLE: -RESTRICTION INDICATOR - 20"W.G GROUP: -47.113.15

VA R
C CUM TO
I ND I CA

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


RESTRICTION INDICATOR -
1 47.113.15.0.00 1
20"W.G.

65
TITLE: - ROCKER COVER (TURBO ENGINE)
GROUP: - 4H.160
CASTING

8 2

4
10

6
9
7

5 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SUB ASSLY. OF ROCKER COVER CONSIST OF
*1 4H.160.10.0.00 1
AND BREATHER PIPE SR. NO. 2 TO 7
2 4H.160.01.0.00 ROCKER COVER (TURBO ENGINE) 1
3 4H.160.02.0.00 DEFLECTOR PLATE 1
NOT SUPPLIED
4 4H.160.03.0.00 BREATHER PIPE 1
LOOSE
P K DRIVE SCREW 1/8"X3/8"
5 10.046.02.0.00 4
(RIVET)
NOT SUPPLIED
6 4H.161.03.0.00 ADAPTOR FOR BREATHER PIPE 1
LOOSE
7 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
8 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 8
9 50.506.08.000. PLAIN MACHINED WASHER - M8 8
10 4H.009.12.0.00 ROCKER COVER JOINT METTALIC 1

66
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)

13

16 8 7
6
17 13
12

13 14

6 14
9
7
15 18
4 4 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ROCKER SUPPORT ASSEMBLY
*1 4H.1433.40.0.00 1 OF SR. NO. 2, 6
COMPLETE (E TYPE CIRCLIP) TO 10 & 17
CONSISTING
ROCKER SHAFT SUB ASSLY
*2 4H.1433.30.0.00 1 OF SR. NO. 3
(S/F `E' TYPE CIRCLIP) TO 5
ROCKER SHAFT
3 4H.1433.04.0.00 1
(S/F `E' TYPE CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 2H.022.04.0.00 WASHER(FOR ROCKER ARM) 8
7 50.513.15.000. E TYPE CIRCLIP-EXTERNAL (15 DIA.) 8
8 4H.1433.02.0.00 ROCKER SUPPORT (FWE) 1
9 4H.1433.03.0.00 ROCKER SUPPORT 3
CONSISTING
OF SR. NO. 11
*10 4H.1433.20.0.00 ROCKER LEVER SUB ASSLY 8 & 14 TO 16
NOT SUPPLIED
LOOSE

67
TITLE: - ROCKER SUPPORT ASSLY
GROUP: - 4H.1433
(LOW FREQ. TAPPET ADJ)

13

16 8 7
6
17 13
12

13 14

6 14
9
7
15 18
4 4 14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*11 4H.1433.10.0.00 ROCKER LEVER ASSEMBLY 1 OF SR. NO. 12,
13
NOT SUPPLIED
12 4H.1433.01.0.00 ROCKER ARM (FINISH) 1 LOOSE
NOT SUPPLIED
13 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
14 02.024.15.0.00 V.R.TOE 1
LOOSE
15 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
16 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
17 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
18 2H.022.06.0.00 OIL METERING ORIFICE 1

68
TITLE: - SPIN ON FUEL FILTER (WITH HAND
PRIMER) SUITABLE FOR ROTARY GROUP: - 4H.1781
PUMP

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FUEL FILTER ASSEMBLY CONSISTING
1 4H.2206.10.0.00 1
SUITABLE FOR ROTARY FIP OF SR. NO. 2
FUEL FILTER CARTRIDGE NOT
*2 4H.2206.01.0.00 1
SUITABLE FOR ROTARY FIP ILLUSTRATED

69
TITLE: - STARTER MICO (BOSCH) 12V
GROUP: - 2H.302.1
WITH SEALING FEATURE.

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


STARTER MICO(BOSCH) F002 G2A
1 2H.302.01.0.00 645/F002 G20 993 12V/2.7KW WITH 1
SEALING FEATURE
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3

70
TITLE: - STOP LEVER ARRANGEMENT FOR
GROUP: - 4H.548.3
BS III ENGINES

2
3

5
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 48.340.02.0.00 HOLDER FOR VSC INNER CABLE 1
2 34.188.05.0.00 PIN (BAR) 1
3 50.036.03.001. SPLIT COTTER PIN - 1/16"X1/2" 1
4 50.003.05.010. SET SCREW - M5X0.8X10 - 8.8 1
5 50.506.06.000. PLAIN MACHINED WASHER - M6 1

71
TITLE: - SUCTION TUBE
GROUP: - 4H.324
(FOR T/C ENGINE WITH C.I. SUMP)

10

9 8 7 2 3 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 4H.324.20.0.00 SUCTION TUBE SUB ASSEMBLY 1 OF SR.NO.2 TO
4
2 4H.324.10.0.00 SUCTION TUBE ASSEMBLY 1
3 06.008.02.0.00 UNION SCREW 1
4 06.008.03.0.00 DOUBLE CONE RING 1
5 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 2
7 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
8 50.506.06.000. PLAIN MACHINED WASHER - M6 2
9 50.006.06.000. NUT - M6X1 - GR.8 2
10 06.008.04.0.00 CLAMPING STRAP 2

72
TITLE :- THERMOSTAT HOUSING ASSEMBLY
(BOTH M14, TOP COVER TOWARDS GROUP :- 4H.053.6
FIP)

3
10

4 11

12

10
2

5
9
13
8

6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


THERMOSTAT HOUSING ASSEMBLY CONSISTING OF
*1 4H.053.60.0.00 (BOTH M14, TOP COVER TOWARDS FIP)
1 SR. NO. 2 TO 9
THERMOSTAT HOUSING M14 TAP
2 4H.053.01.0.00 1
BOTH SIDES
THERMOSTAT ELEMENT
3 39.040.09.0.00 1
(74 DEG) - WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
5 4H.125.01.0.00 THERM.COVER (26 CRS,38 CORE) 1
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000. PLAIN MACHINED WASHER - M8 4
8 50.602.14.000. PLUG (M14X1.5) 2
9 50.508.11.000. COPPER WASHER (14X18) 2
WORM DRIVE CLAMP (JUPITOR
10 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)
11 50.506.08.000. PLAIN MACHINED WASHER - M8 4
12 4H.023.02.0.00 THERMOSTAT BYPASS HOSE 1
13 4H.053.11.0.00 JOINT FOR THERMOSTAT HOUSING 1

73
TITLE: - TR59_6.1 HSG TURBOCHARGER
(TEL PART NO. 5966 902 022X, GROUP: - 4H.1519.5
ALPHA 270, BETA 45)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


TR59_6.1 HSG TURBOCHARGER
1 4H.1519.04.0.00 (TEL PART NO. 5966 902 022X, 1
ALPHA 270, BETA 45)
2 6H.029.01.0.00 GASKET (FOR TURBOCHARGER) 1
3 4H.130.07.0.00 JOINT FOR ADAPTOR RING 1

74
TITLE : - VENT CONNECTIONS FOR
GROUP : - 4H.225.3
THERMOSTAT HOUSING

1
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ADAPTOR FOR WATER TEMP.
1 4H.225.22.0.00 1
SENSOR
2 50.508.12.000 COPPER WASHER (14X20) 3
3 50.602.14.000 PLUG (M14X1.5) 1
HOSE TAIL CONNECTION (S/F M14
4 06.610.10.0.00 1
BANJO)

75
TITLE: - WATER PUMP 282.5 CRS (P92)
GROUP: - 4H.1210
WITHOUT PULLEY

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP ASSLY 282.5 CRS,
1 4H.1210.10.0.00 1
W/O PULLEY
2 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 5
4 50.506.10.000. PLAIN MACHINED WASHER - M10 5
PLASTIC CAP
5 4H.138.23.0.00 1
FOR WATER PUMP INLET

76
TITLE: - WATER PUMP PULLEY WITH POLY V
GROUP: - 4H.1747
GROOVE (P6PK120)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP PULLEY WITH POLY
1 4H.1747.01.0.00 1
V GROOVE (P6PK120)

77

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