ILLUSTRATED SPARE PART LIST

FOR

4R810TA ENGINE
FOR POWER GENERATION
A/C - GOEM

APPLICATION CODE NO.

T4.8903

KIRLOSKAR OIL ENGINES LIMITED

A Kirloskar Group Company
Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

MAY-2016 PUBLICATION NO. T4.055.26.0.00 REV.03

1
 GROUP INDEX
APPLICATION CODE T4.8903

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 AIR INTAKE SYSTEM T4.08PM.01 1 4,5
2 ALTERNATOR COUPLING FASTNERS T4.09PK.01 1 6
3 AVM ASSEMBLY T4.12PM.01 1 7
4 BREATHER ASSEMBLY 4R810TA (62.5 KVA) T1.040.5 1 8
5 BREATHER HOSE T4.13PM.01 1 9
6 BREATHER HOSE AND CLAMP T4.13PM.02 1 10
7 CAC PIPE T4.207.2 1 11
8 CHARGING ALTERNATOR MOUNTING T4.07PM.01 1 12,13
9 CLAMP ASSEMBLY T4.10PM.02 1 14
10 CONNECTING ROD (FOR CPCB II) T4.160.2 4 15
11 CONTROL PANEL CONNECTOR ASSEMBLY 4H.16PK.02 1 16
12 COOLING SYSTEM T4.10PM.03 1 17
13 COOLING SYSTEM T4.10PK.01 1 18,19
14 CRANK SHAFT PULLEY 4PK 135.3 PCD T4.027.4 1 20
CRANKCASE SUITABLE FOR INLINE FIP
15 T4.203.3 1 21 TO 23
4R810 TURBO BACKHOE
CRANKSHAFT ( 4R810T WITH FILLET
16 T4.159.1 1 24
HARDENING_39Cr5V MATERIAL)
CYLINDER HEAD
17 T4.215 1 25,26
(LOW SWIRL WITH MLS GASKET)
18 CYLINDER LINER (FOR MLS GASKET) T1.058.1 4 27
19 DELIVERY TUBE T4.136 1 28
20 DIFFUSER ASSEMBLY T4.206.2 1 29
21 DIPSTICK (4R810TA) T4.209 1 30
22 ENGINE MTG FOOT T4.077.1 1 31
23 ENGINE WIRING HARNESS T4.27PM.06 1 32
24 EXHAUST MANIFOLD ASSEMBLY T4.122.4 1 33
25 EXHAUST SILENCER FOR 4R SET 4H.792.60 1 34
26 EXHAUST SYSTEM T4.11PK.01 1 35,36
27 FAN AND SPACER ASSEMBLY T4.03PM.02 1 37
28 FLYWHEEL & FLYWHEEL HOUSING ( 4R810 ) T4.04PM.01 1 38
29 FLYWHEEL END FOOT (FOR SAE 3 HOUSING) 03.057.1 1 39
FUEL FILTER AND MTG
30 T4.174.2 1 40
(62.5 KVA CPCB STAGE1)
FUEL INJECTION PUMP FOR 83 HP @ 1500
31 T4.070.4 1 41,42
RPM CPCB II
32 FUEL PIPING T4.15PM.03 1 43,44
33 FUEL PIPING (4R810TA 62.5 KVA) T4.201.3 1 45
34 FUEL PUMP GEAR T1.011 1 46
FUEL PUMP GEAR COVER ASSEMBLY
35 T4.182.2 1 47
(4R810T WITH INLINE FUEL PUMP) AL MAKE
36 FUEL TANK UNIT ASSEMBLY 06.22PM.01 1 48
37 GEAR CASING T4.183.2 1 49
38 HIGH PRESSURE PIPE SET T4.013.4 1 50

2
 PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
39 iEGR CAMSHAFT FOR 4R810TA CPCB II T4.128.3 1 51
40 INJECTOR FOR 4R810TA ENGINE T4.074.1 4 52
INLET MANIFOLD 4R810T
41 T4.009.5 1 53
(SUITABLE FOR GE SIDE TOP OPENING)
42 INTERMEDIATE GEAR FOR TURBO T4.153 1 54
43 K OIL PREMIUM 15 W 40 CI4 82.110.16.1.00 11.5 55
KIT GROUP S/F CANOPY
44 4H.104.4 1 56
(4RTA, 4K& 6K - CPCB II)
45 LEAK OF PIPE ASSEMBLY (62.5 KVA) T4.053.3 1 57
LEVEL1 KG934 CONTROLLER &
46 4H.16PK.05 1 58,59
CONNECTOR ASSEMBLY
47 LIFTING HOOK T1.045.4 1 60
48 LUB OIL PIPING ASSEMBLY T4.118.5 1 61
LUB OIL PUMP (4R810 TURBO)
49 T4.067.3 1 62
(FOR 1500 RPM)
LUB OIL SUMP (SHEET METAL FOR PG
50 T4.054.2 1 63
APPLICATION)
LUBE OIL COOLER, HEADER & FILTER
51 T4.116.1 1 64,65
(SUITABLE FOR 8 PLATE COOLER)
52 LUBE OIL DRAIN ARRANGEMENT T4.14PM.01 1 66
LUBE OIL SUCTION TUBE ASSEMBLY
53 T4.126.1 1 67
(4R810T)
54 OIL SEAL HOUSING (FOR CR SEAL) T4.033 1 68
PISTON ASSEMBLY FOR 4R810TA CPCB II
55 T4.216 4 69
ENGINE
56 POLY V BELT (4PK EPDM) FOR 4R810TA T4.134.1 1 70
57 PUSH ROD AND TAPPET T1.020 8 71
58 RADIATOR ASSEMBLY T4.103.10.0.00 1 72
59 ROCKER COVER (CAST IRON) T4.015 1 73
60 SENSOR UNIT 4-20mA 4H.01PM.07 1 74
61 SET OF STICKERS 4H.23PM.01 1 75,76
62 STARTER ASSEMBLY T4.06PM.01 1 77
63 STOP SOLENOID ASSEMBLY 4H.02PM.01 1 78
64 SUCTION HOSE ASSY T4.08PM.02 1 79
65 SUCTION TUBE T4.130.1 1 80
66 TAIL PIPE & MOUNTING FASTENERS 3H.21PK.02 1 81
THERMOSTAT HOUSING & ASSLY
67 T4.132.5 1 82
( 4R810TA ENGINE)
68 TURBOCHARGER FOR 4R810TA CPCB II T4.187.1 1 83
69 VALVE ROCKER T4.012 1 84,85
WATER PUMP ASSEMBLY
70 T4.131.3 1 86
(4PK POLY V PULLEY 55 PCD MTG)
71 SET OF JOINT T4.087.27 1 87,88
72 SET OF COPPER WASHER T4.087.28 1 89
73 SET OF ‘O’ RINGS T4.087.29 1 90
74 SET OF BEARINGS 1 91

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION

AND DESCRIPTIONS ARE NOT BINDING.

3
TITLE: - AIR INTAKE SYSTEM GROUP: - T4.08PM.01

10 11

8
12
9

3
4
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
AIR CLEARNER MOUNTING
*1 T4.08PM.10.0.00 1 OF SR.NO.
BRACKET ASSEMBLY 2 TO 4
2 T4.191.14.0.PR BRACKET FOR AIR CLEANER 1
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4
CONSISTING
*5 T4.08PM.20.0.00 AIR CLEANER ASSEMBLY 1 OF SR.NO.
6 TO 12
AIR CLEANER (WITHOUT SAFTY
6 6H.488.10.0.00 ELEMENT 6 M3 KFA 0117220 1
MAHLE DRG NO 299011720 02
1/8" NPT-24" RANGE RESTRICTION
7 F6.504.02.0.00 1
INDICATOR
8 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
9 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2
HOSE (IN BETWEEN AIR CLEANER
10 T4.053.18.0.PR 1
AND TURBO)
JUPITER T -BOLT
11 F6.377.16.0.00 1
CLAMP S/F 83MM O.D

4
TITLE: - AIR INTAKE SYSTEM GROUP: - T4.08PM.01

10 11

8
12
9

3
4
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

12 50.519.11.000. WORM DRIVE HOSE CLIP (61 MM) 1

5
TITLE: - ALTERNATOR COUPLING FASTNERS GROUP: - T4.09PK.01

1
3 5

4
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.16.035. SET SCREW - M16X2X35 - 8.8 2
2 50.548.16.000. WASHER 2
3 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 12
HARD WASHER
4 02.438.23.0.00 20
( 11 I.D. X 19 O.D. X 1.5 TH )
5 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 8

6
TITLE: - AVM ASSEMBLY GROUP: - T4.12PM.01

5 6

7 7

2
2

3 3
1 1

3 3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ANTIVIBRATION MOUNTING (PGS-
1 2H.332.02.0.00 1C POLYBOND MAKE) FOR 4
2R/3R1040
2 50.003.12.030. SET SCREW - M12X1.75X30 - 8.8 8
3 50.506.12.000. PLAIN MACHINED WASHER - M12 16
4 50.006.12.000. NUT - M12X1.75 - GR.8 4
5 50.003.12.045. SET SCREW - M12X1.75X45 - 8.8 2
6 50.003.12.055. SET SCREW - M12X1.75X55 - 8.8 2
7 50.505.12.000. SPRING WASHER - M12 4

7
TITLE: - BREATHER ASSEMBLY 4R810TA
GROUP: - T1.040.5
(62.5 KVA)

2
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T1.040.30.0.00 BRATHER BOX ASSLY 1
JOINT FOR BRAETHER HOUSING (
2 T1.040.07.0.00 1
MP-15 Material)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 4
4 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 4
WORM DRIVE HOSE CLIP (JUPITOR
5 2H.064.03.0.00 1
JW7B9, 20 - 25 DIA )

8
TITLE: - BREATHER HOSE GROUP: - T4.13PM.01

1
2

4 5
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

HOSE FOR BREATHER
1 T4.053.08.0.PR 1
(CONNECTING TO BEND PIPE)
2 T4.053.06.0.PR BEND PIPE FOR BREATHER HOSE 1
HOSE CLIP (30 MM) For
3 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
4 T4.053.09.0.PR CLIP FOR BREATHER PIPE 1
5 50.506.12.000. PLAIN MACHINED WASHER - M12 1
6 50.003.12.025. SET SCREW - M12X1.75X25 - 8.8 1

9
TITLE: - BREATHER HOSE AND CLAMP GROUP: - T4.13PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

HOSE FOR BREATHER
1 T4.053.07.0.PR 1
(CONNECTING TO BASE PLATE)
2 50.519.06.0.00 WORM DRIVE HOSE CLIP (30 MM) 2

10
TITLE: - CAC PIPE GROUP: - T4.207.2

6
9 1
8 2

9 6 5
4

9
8
7
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.207.07.0.PR CAC PIPE 1
2 T4.207.08.0.PR CAC HOSE 1
3 T4.207.09.0.PR AIR PIPE (TURBO TO RADIATOR) 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 4
5 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
HOSE CLIP (48 MM) For
6 50.519.09.000. 2
39.464.02.0.00
7 T4.117.17.0.PR JOINT (FOR CAC PIPE) 1
RUBBER HOSE FOR MAIN AIR PIPE
8 T4.207.03.0.PR 62 X 62 X 115 LENGTH WITH 2 2
STEEL RINGS
JUPITER WORM DRIVE
9 48.305.06.0.00 CLAMP,TYPE 603,65mm DIA(S/F 4
65mm HOSE O.D.)

11
TITLE: - CHARGING ALTERNATOR MOUNTING GROUP: - T4.07PM.01

14
13 8
15 1
16
9 18
17
2

7
11

17
12
3
7
5
10 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CHARGING ALTERNATOR 35AMP,
1 T4.104.01.0.00 1
12V-BOSCH
2 T4.166.03.0.PR BELT GUARD 1
3 50.006.12.000. NUT - M12X1.75 - GR.8 3
4 50.003.08.100. SET SCREW - M8X1.25X100 - 8.8 1
5 50.006.08.000. NUT- M8X1.25 - GR.8 1
6 50.505.08.000. SPRING WASHER - M8 1
7 50.506.08.000. PLAIN MACHINED WASHER - M8 5
ALTERNATOR PULLEY
8 T4.027.17.0.PR 1
(PCD 56.5 4PK)
LEVER FOR CHARGINE
9 T4.104.04.0.PR 1
ALTERNATOR
10 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
11 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 2
BRACKET FOR ALTERNATOR
12 T4.107.08.0.PR 1
MOUNTING
13 50.506.10.000. PLAIN MACHINED WASHER - M10 1
14 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 1
15 02.022.06.0.00 WASHER 1

12
TITLE: - CHARGING ALTERNATOR MOUNTING GROUP: - T4.07PM.01

14
13 8
15 1
16
9 18
17
2

7
11

17
12
3
7
5
10 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

16 50.002.12.160. SET BOLT - M12X1.75X160 - 8.8 1
17 50.548.12.0.00 WASHERS 2
18 03.182.02.0.00 SPACER (BAR) 1

13
TITLE: - CLAMP ASSEMBLY GROUP: - T4.10PM.02

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LOWER CLAMP
1 T4.053.11.0.PR 1
(FOR RADIATOR PIPE)
UPPER CLAMP
2 T4.053.12.0.PR 1
(FOR RADIATOR PIPE)
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 2

14
TITLE: - CONNECTING ROD (FOR CPCB II) GROUP: - T4.160.2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CON ROD ASSSEMBLY(WITH
*1 T4.160.30.0.PR 1 OF SR. NO. 2
SMALL END BUSH) TO 5
CONECTING ROD FOR TURBO NOT SUPPLIED
2 T4.160.01.0.00 1
ENGINE LOOSE
3 T1.004.03.0.00 CON ROD BOLT 2
4 T1.004.02.0.00 SMALL END BUSH 1
5 50.401.05.010. DOWEL PIN (BAR) 2
CONNECTING ROD BIG END NOT SUPPLIED
6 T4.160.03.0.PR 2
BEARING (TOP) LOOSE

15
TITLE: - CONTROL PANEL CONNECTOR
GROUP: - 4H.16PK.02
ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
TYCO/MSSL MAKE CONNECTOR
*1 DV0.853.60.0.00 1 OF SR. NO. 2
FOR PANEL SIDE TO 6
4PIN CONNECTOR HOUSING TYCO NOT
*2 47.569.11.0.00 1
MAKE (MALE) TYPE-235304-1 ILLUSTRATED
50 AM. TERMINAL TYCO MAKE NOT
*3 47.569.12.0.00 4
(MALE) TYPE-280075-2 ILLUSTRATED
TPA FOR 4PIN CONNECTORTYCO NOT
*4 47.569.16.0.00 1
MAKE TYPE-72342-1- ILLUSTRATED
10PIN CONNECTOR HOUSING
NOT
*5 47.569.17.0.00 MSSL MAKE (MALE) TYPE- 250 1
ILLUSTRATED
SERIES
20AMP TERMINAL MSSL MAKE NOT
*6 47.569.18.0.00 10
(MALE) TYPE- 250 SERIES ILLUSTRATED

16
TITLE: - COOLING SYSTEM GROUP: - T4.10PM.03

8
7

6
3
6
6
4 2
9

6
6

5 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.10PM.20.0.00 WATER CONNECTION ASSEMBLY 1 OF SR.NO. 2 TO
9
HOSE FOR THERMOSTAT TO
2 T4.208.01.0.PR 1
RADIATOR INLET
HOSE (PIPE TO WATER PUMP)
3 4H.073.02.0.00 1
(45X45X80L)
4 T4.053.17.0.PR PIPE ( RADIATOR TO PUMP INLET ) 1
HOSE
5 T4.053.15.0.PR 1
(RADIATOR TO PUMP INLET PIPE )
6 4H.1712.24.0.00 HOSE T-BOLT CLAMP (DIA. 55-65) 6
HOSE ( FOR RADIATOR TO WATER
7 T4.053.16.0.PR 1
INLET PIPE )
8 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 1
HOSE CLIP (41 MM) For
9 50.519.08.000. 1
40.002.06.0.00

17
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01

6 8 7
9 6
9 5
8 8
5 9

12

15 2
14 3
11 13 16 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
RADIATOR AND MOUNTING
*1 T4.10PM.10.0.00 1 OF SR.NO. 2 TO
ASSEMBLY 9
ANTIVIBRATION MTG.-
2 48.213.08.0.00 2
BOTTOM,RADIATOR.
3 50.006.10.000. NUT - M10X1.5 - GR.8 2
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 2
5 6H.019.06.0.00 RUBBER BUSH 2
6 6H.019.07.0.00 BUSH STEEL 2
7 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2
8 50.548.12.000. SPL. PLAIN WASHER - M12 4
9 50.006.12.000. NUT - M12X1.75 - GR.8 2
CONSISTING
*10 4H.10PM.30.0.00 RADIATOR DRAIN ASSEMBLY 1 OF SR.NO. 11
TO 16
ADAPTOR FOR DRAIN COCK (1/2"
11 3H.153.02.0.00 1
BSP MAIL)
12 50.506.14.000. PLAIN MACHINED WASHER - M14 2
13 50.009.14.000. LOCK NUT - M14X1.5 - GR.8 1

18
TITLE: - COOLING SYSTEM GROUP: - T4.10PK.01

6 8 7
9 6
9 5
8 8
5 9

12

15 2
14 3
11 13 16 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

14 3H.153.21.0.00 DRAIN COCK 1
15 3H.153.08.0.00 PLUG (1/2" BSP) FOR DRAIN COCK 1
SPRING BAND CLIP
16 2H.112.01.0.00 1
( KLIPCO/ NOMINAL DIA. 10 )

19
TITLE: - CRANK SHAFT PULLEY 4PK 135.3
GROUP: - T4.027.4
PCD

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRANK PULLEY BOLT-UPDATED
1 03.016.02.0.00 1
(110MM)
WASHER (FOR CRANK PULLEY
2 03.016.03.0.00 1
BOLT) - UPDATED
CRANKSHAFT PULLEY
3 T4.027.07.0.PR 1
(PCD 135.3 - 4PK)

20
TITLE: - 4R810 TURBO BACKHOE CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
21 4 29
20 27
17

16
24 31
23 30
13

11 22 18
19
5 14

12 7
15 32
9

26 6 34
10 8 25 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CRANKCASE ASSEMBLY
*1 T4.203.100.0.PR 1 OF SR. NO. 2,
SUITABLE FOR INLINE FIP 16 TO 26
CRANK CASE WITH BUSH & CONSISTING
*2 T4.203.90.0.PR BEARINGS 1 OF SR. NO. 3,
(SUITABLE FOR INLINE FIP) 11 TO 15
CONSISTING
CRANK CASE WITH BRG. CAPS
*3 T4.203.80.0.PR 1 OF SR. NO. 4
(SUITABLE FOR INLINE FIP) TO 10
CRANKCASE FINISH ( 4R810
NOT SUPPLIED
4 T4.203.02.0.PR TURBO BACKHOE SUITABLE FOR 1
LOOSE
INLINE FIP)
5 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 10
NOT SUPPLIED
6 T1.001.02.0.00 MAIN BEARING CAP ( FWE) 1 LOOSE
NOT SUPPLIED
7 T1.001.03.0.00 MAIN BEARING CAP (GE) 1 LOOSE
MAIN BEARING CAP NOT SUPPLIED
8 T1.001.04.0.00 3
( INTERMEDIATE) LOOSE
9 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 10

21
TITLE: - 4R810 TURBO BACKHOE CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
21 4 29
20 27
17

16
24 31
23 30
13

11 22 18
19
5 14

12 7
15 32
9

26 6 34
10 8 25 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BOLT FOR MB CAP(HEX HEAD)
10 03.001.22.0.00 10
M14X2X128
11 T4.119.03.0.00 MAIN BEARING(TOP) 5
12 T1.001.07.0.00 MAIN BEARING ( BOTTOM) 5
13 03.001.04.0.00 CAM BUSH 1
14 T1.001.09.0.00 THRUST WASHER (TOP WITH LUG) 2
THRUST WASHER ( BOTTOM
15 T1.001.11.0.00 2
WITHOUT LUG)
16 50.508.16.000. COPPER WASHER (18X22) 2
17 03.001.06.0.00 SCREW PLUG 3
18 F6.007.34.0.00 SEALING CAP 3
19 02.037.04.0.00 DIPSTICK GUIDE 1
20 50.508.07.000. COPPER WASHER (10X14) 3
PRECOATED PLUG (FOR OIL
21 34.001.35.0.00 4
GALLERY)
22 02.001.13.0.00 DISC PLUG 1
23 50.508.11.000. COPPER WASHER (14X18) 1
24 50.602.14.000. PLUG (M14X1.5) 1
25 F6.001.54.0.00 SEALING CAP (26 DIN 443) 2

22
TITLE: - 4R810 TURBO BACKHOE CRANKCASE
GROUP: - T4.203.3
SUITABLE FOR INLINE FIP

35
28
21 4 29
20 27
17

16
24 31
23 30
13

11 22 18
19
5 14

12 7
15 32
9

26 6 34
10 8 25 33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

26 F6.001.91.0.00 SEALING CAP.(30 DIN 443) 4
27 50.401.08.014. DOWEL 2
28 34.001.23.0.00 DOWEL FOR GEAR CASING 2
29 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
ADAPTOR FOR L.O. PRESSURE
30 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
31 50.508.08.000. COPPER WASHER (10X16) 1
BUSH FOR CRANKCASE (OIL
32 T1.001.16.0.00 1
METERING)
33 T4.119.02.0.00 PISTON COOLING NOZZLE 4
ADAPTOR (M12 X 1.75 TO M16 X
34 T4.119.12.0.00 1
1.5)FOR TURBO OIL INLET
PRECOATED STUD (FOR FUEL
35 03.001.12.0.00 4
PUMP MOUNTING)

23
TITLE: - CRNKSHAFT (4R810T WITH FILLET
GROUP: - T4.159.1
HARDENING_39Cr5V MATERIAL)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CRNKSHAFT ASSLY ( 4R810T WITH CONSISTING
*1 T4.159.40.0.00 FILLET HARDENING_39Cr5V 1 OF SR. NO.
MATERIAL) 2 & 5,6
CONSISTING
OF SR. NO. 3,4
*2 T4.159.30.0.00 CRNKSHAFT ASSLY WITH GEAR 1 NOT SUPPLIED
LOOSE
3 T1.003.03.0.00 CRANKSHAFT GEAR 1
CRANKSHAFT FINISH ( 4R810T NOT SUPPLIED
4 T4.159.03.0.00 1
_FILLET HARDENED_39Cr5V) LOOSE
5 50.401.06.025. DOWEL PIN 1
6 34.046.02.0.00 DOWEL 1

24
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)

24 25
15 23 7
6 4
22
12

20
21 10
19 5
17
18
11
8
16
9
13
26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.215.30.0.PR CYLINDER HEAD ASSEMBLY 1 OF SR. NO. 2
& 15 TO 24
CONSISTING
SUB ASSEMBLY OF CYLINDER
*2 T4.215.20.0.PR 1 OF SR. NO. 3
HEAD (WITH VSI & VG) & 11 TO 13
CYLINDER HEAD ASSEMBLY CONSISTOF
*3 T4.215.10.0.PR 1
WITH CORE PLUG SR. NO. 4 TO 10
CYLINDER HEAD (FINISH) NOT SUPPLIED
4 T4.215.01.0.PR 1
(LOW SWIRL) LOOSE
5 F6.007.34.0.00 SEALING CAP 8
6 34.003.08.0.00 WASHER FOR ALU.PLUG. 4
CRANK SHAFT PLUG -
7 34.003.07.0.00 4
ALUMINIUM
8 50.508.29.000. COPPER WASHER (26X32) 3
9 50.602.24.000. PLUG 3
10 F6.001.54.0.00 SEALING CAP (26 DIN 443) 1
11 T1.016.02.9.00 VALVE GUIDE (S/F) 8
12 T1.057.02.9.00 VALVE SEAT INSERT INLET (S/F) 4

25
TITLE: - CYLINDER HEAD
GROUP: - T4.215
(LOW SWIRL WITH MLS GASKET)

24 25
15 23 7
6 4
22
12

20
21 10
19 5
17
18
11
8
16
9
13
26

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

VALVE SEAT INSERT (S/F)
13 T1.057.03.9.00 4
EXHAUST (96DIA)
CONSISTING
*14 T1.057.90.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.15 &
16
15 T1.057.04.0.00 INLET VALVE (FOR 96 DIA) 4
16 T1.057.05.0.00 EXHAUST VALVE (FOR 96 DIA) 4
17 34.013.13.0.00 CUP FOR VALVE SPRING. 8
18 06.631.02.0.00 VALVE SEAL 8
19 02.022.13.0.00 VALVE SPRING 8
20 02.022.12.0.00 VALVE COLLET 8
21 02.022.11.0.00 VALVE CUP 8
22 50.506.10.000. PLAIN MACHINED WASHER - M10 4
23 50.010.10.075. STUD - M10X1.5X75 - 8.8 4
24 50.006.10.000. NUT - M10X1.5 - GR.8 4
25 T4.030.05.0.00 CYL. HEAD BOLT (GRADE :-12.9) 18
26 T4.030.09.0.00 CYLINDER HEAD GASKET (MLS) 1

26
TITLE: - CYLINDER LINER (FOR MLS GASKET) GROUP: - T1.058.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
CYLINDER LINER ASSEMBLY
*1 T1.058.20.0.PR 1 OF SR.NO. 2
WITH O RING (MLS GASKET) TO 3
CYLINDER LINER (FOR DIA 96 &
2 T1.058.02.0.00 1
MLS GASKET )
O RING FOR CYLINDER LINER
3 T1.002.04.0.00 2
(VITON)

27
TITLE: - DELIVERY TUBE GROUP: - T4.136

5
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.136.20.0.00 DELIVERY TUBE SUBASSEMBLY 1 OF SR. NO.
2&3
2 T4.136.01.0.00 DELIVERY TUBE 1
O RING - DELIVERY
3 03.012.02.0.00 2
TUBE(3X14,21508)
4 T4.136.02.0.00 CLAMP ( FOR DELIVERY TUBE) 1
5 50.003.08.010. SET SCREW - M8X1.25X10 - 8.8 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 1

28
TITLE: - DIFFUSER ASSEMBLY GROUP: - T4.206.2

6 3
9
5 7
9

9 2
4
9
8
9
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.206.11.0.PR EXHAUST DIFFUSER 1
BRACKET FOR EXHAUST
2 T4.206.12.0.PR 1
DIFFUSER
3 T4.206.14.0.PR BRACKET FOR CAC PIPE 1
4 T4.122.34.0.PR SOCKET HEAD BOLT (M8X22) 3
5 50.010.08.020. STUD - M8X1.25X20 - 8.8 2
6 50.006.08.000. NUT- M8X1.25 - GR.8 2
7 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 6
8 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 4
9 50.506.08.000. PLAIN MACHINED WASHER - M8 13

29
TITLE: - DIPSTICK (4R810TA) GROUP: - T4.209

1
.00
0.0
6.1
.03
03

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.209.10.0.PR DIPSTICK ASSEMBLY (4R810TA) 1
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5,21515 OR 21511)

30
TITLE: - ENGINE MTG FOOT GROUP: - T4.077.1

3
3
4

1 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.077.01.0.00 ENGINE MTG. FOOT (ALT SIDE) 1
ENGINE MTG. FOOT
2 T4.077.02.0.00 1
(STARTER SIDE)
3 29.201.09.0.00 HARD WASHER (BAR) 4
4 50.052.20.060. SET BOLT-M20X60-10.9 4

31
TITLE: - ENGINE WIRING HARNESS GROUP: - T4.27PM.06

D6
D4
WATER TEMP.
FUEL LEVEL
SENSOR
SENSOR
E
ID
RS
EC D1
TO

D7
2
NN

LOP SWITCH
CO

SIGNAL
1
ENGINE
D9 CONTROL UNIT

6 STOP
D10 ST D3
SOLENOID AR
D8 TE
5 BODY
R
EARTHING
4 8 D5
CPS

7
3

OR
9

AT
TE 2
RN
AL D
SR.NO. PART NO. DESCRIPTION QTY. REMARKS
ENGINE WIRING HARNESS S/F
1 T4.820.10.0.PR KG934 UNIT & 4-20 mA GEMS 1
SENSOR FOR 4R
2 3H.577.01.0.00 CPS MODUL 1
3 3H.577.02.0.00 IOPS MODUL 1
4 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
5 50.506.08.000 PLAIN MACHINED WASHER - M8 5
CLIP FOR FLEXIBLE PIPE WITH
6 34.151.03.0.00 4
SLEEVE
7 22.118.01.0.00 RUBBER SLEEVE(12DIA) 2
8 24.083.01.0.00 RUBBER SLEEVE (20DIA) 2
RUBBER SLEEVE FOR
9 3H.905.05.0.00 1
TEMP.SWITCH / SENSOR

32
TITLE: - EXHAUST MANIFOLD ASSEMBLY GROUP: - T4.122.4

4 6

5
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.122.23.0.PR EXHAUST MANIFOLD 1
2 T4.122.24.0.PR SOCKET HEAD BOLT (M8X50) 8
3 T4.122.31.0.PR STUD (M8 X 25) 3
JOINT ( FOR TURBO & EXHAUST
4 T4.122.12.0.00 1
MANIFOLD)
5 T1.026.03.0.00 SPACER (ID 8.5 X OD 13 X 29 L) 8
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 50.080.08.000. NUT (SS) - M8x1.25 3
GASKET (FOR EXHAUST
8 T1.026.02.0.00 4
MANIFOLD)

33
TITLE: - EXHAUST SILENCER FOR 4R SET GROUP: - 4H.792.60

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.792.60.0.PR EXHAUST SILENCER FOR 4R SET 1

34
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01

17
18
16
9
13
14
10
11
8
5
11 6

12 4
2
3

\\

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.11PM.10.0.00 EXPANSION BELLOW ASSEMBLY 1 OF SR.NO. 2 TO
6
2 2H.135.03.0.00 EXPANSION BELLOW (TWO PLY) 1
JOINT FOR ADAPTOR ON
3 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
4 50.010.08.020. STUD - M8X1.25X20 - 8.8 2
5 50.006.08.000. NUT- M8X1.25 - GR.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 2
CONSISTING
FLANGES AND FASTENERS FOR
*7 T4.11PK.20.0.00 1 OF SR.NO. 8 TO
EXHAUST PIPE 14
JOINT FOR ADAPTOR ON
8 34.107.06.0.00 1
EX.MANIFOLD - SS MATERIAL
9 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
10 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 2
11 50.548.08.000. SPL.PLAIN M/CED WASHER 4
12 50.006.08.000. NUT- M8X1.25 - GR.8 2
13 2H.154.04.0.00 SILENCER FLANGE VAVE 1

35
TITLE: - EXHAUST SYSTEM GROUP: - T4.11PK.01

17
18
16
9
13
14
10
11
8
5
11 6

12 4
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FLANGE FOR 2.0" FLEXIBLE
14 34.265.03.0.00 1
EXHAUST PIPE
CONSISTING
*15 T4.11PM.30.0.00 EXHAUST SILENCER ASSEMBLY 1 OF SR.NO. 16
TO 18
16 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
17 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 4
18 50.548.10.000. SPECIAL PLAIN WASHER - M10 4

36
TITLE: - FAN AND SPACER ASSEMBLY GROUP: - T4.03PM.02

7
6

5
2

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

22 INCH PLASTIC FAN ASSLY
1 T4.101.03.0.PR 1
(WITH ADAPTOR)
2 T4.131.11.0.PR FAN SPACER (70 mm) 1
SOCKET HEAD CAP SCREW -
3 50.076.06.040. 5
M6X040 - 12.9
4 50.506.06.000. PLAIN MACHINED WASHER - M6 5
5 50.010.08.025. STUD - M8X1.25X025 - 8.8 4
6 50.506.08.000. PLAIN MACHINED WASHER - M8 4
7 50.006.08.000. NUT- M8X1.25 - GR.8 4

37
TITLE: - FLYWHEEL & FLYWHEEL HOUSING
GROUP: - T4.04PM.01
(4R810)

7 6
8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
FLYWHEEL AND STARTER RING
*1 T4.075.50.0.00 1 OF SR. NO.
ASSEMBLY 2&3
2 T4.075.02.0.00 FLYWHEEL FOR PG APPLICATION 1
STARTER RING 121 TEETH, 3.175
3 03.035.02.0.00 1
MODULE
4 34.046.07.0.00 FLYWHEEL BOLT M14x1.5x45 (10.9) 6
5 34.046.02.0.00 DOWEL 1
6 T1.001.12.0.00 DOWEL DIA 18 (FEW) 2
FLYWHEEL HOUSING FOR PG-
7 T4.076.02.0.00 1
SAE3
8 F6.508.03.0.00 HARD WASHER(12 ID) 8
SET SCREW
9 50.051.12.050. 8
M12 X 1.75 X 50 L 10.9 G

38
TITLE: - FLYWHEEL END FOOT
GROUP: - 03.057.1
(FOR SAE 3 HOUSING)

1 1
4 4

3 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 4
ENGINE MOUNTING FOOT FOR
2 02.532.03.0.00 1
FWE (STARTER SIDE)
ENGINE MOUNTING FOOT FOR
3 02.532.04.0.00 1
FWE (FUEL PUMP SIDE)
4 50.506.10.000. PLAIN MACHINED WASHER - M10 4

39
TITLE: - FUEL FILTER AND MTG
GROUP: - T4.174.2
(62.5 KVA CPCB STAGE1)

1 2 7
8

6
2
11

10
7 8

6 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

BRACKET FOR SPINON FILTER
1 T4.174.01.0.00 1
MOUNTING (BSIII)
2 50.506.10.000. PLAIN MACHINED WASHER - M10 4
SPIN ON FUEL FILTER (TWIN CONSISTING
*3 3H.132.10.0.00 1
BOWL, 0.6 LIT.) OF 4 TO 8
4 3H.132.01.0.00 PRIMARY ELEMENT 1
5 3H.132.02.0.00 SECONDARY ELEMENT 1
6 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
7 50.504.04.000. BANJO BOLT - M14X1.5 2
8 50.508.12.000. COPPER WASHER (14X20) 4
9 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 2
10 50.006.10.000. NUT - M10X1.5 - GR.8 2
11 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 2

40
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II

5
9
4
3

2
14
8
7 5 12
17
13
15 16 12
18 11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FIP FOR 4R810 TA 83 HP@1500RPM
1 T4.143.07.0.PR 1
CPCBII (EA 40 2794 00 00 )
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
L.O.SUPPLY HOSE (FIP) M10 BANJO
3 4H.006.01.0.00 1
ENDS X 235 L
SPECIAL BANJO BOLT
4 03.660.07.0.00 1
(L.O.SUPPLY TO PUMP)
5 50.508.07.000. COPPER WASHER (10X14) 2
6 50.504.04.0.00 BANJO BOLT - M14X1.5 2
7 50.508.12.000. COPPER WASHER (14X20) 6
BANJO BOLT WITH STRAINER (2
8 34.016.15.0.00 1
443 456 900)
9 T4.070.02.0.PR OIL SUPPLY PIPE 1
ASSLY OF SPEED ADJUSTMENT CONSISTING
*10 03.065.30.0.00 UNIT S/F PUMP MOUNTED STOP 1 OF SR.NO. 11
SOLENOID TO 14
11 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
12 03.065.04.0.00 KNURLED NUT 2

41
TITLE: - FUEL INJECTION PUMP FOR 83 HP @
GROUP: - T4.070.4
1500 RPM CPCB II

5
9
4
3

2
14
8
7 5 12
17
13
15 16 12
18 11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

13 03.065.05.0.00 SPHERICAL WASHER 2
14 50.006.06.000. NUT - M6X1 - GR.8 1
15 50.506.06.000. PLAIN MACHINED WASHER - M6 2
16 50.036.03.001. SPLIT COTTER PIN - 1/16"X1/2" 1
17 50.003.06.016. SET SCREW - M6X1X16 - 8.8 2
O RING - DIPSTICK
18 03.036.01.0.00 2
(2X5,21515 OR 21511)

42
TITLE: - FUEL PIPING GROUP: - T4.15PM.03

4 14 13
3 18
5
7 18
6
19
18
17
15
17
16
1

10
9 11
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL PIPE FUEL TANK TO FUEL
1 T4.241.05.0.PR 1
PUMP
2 3H.183.18.0.PR RETURN FUEL PIPE 1
3 50.504.04.000. BANJO BOLT - M14X1.5 1
4 50.508.12.000. COPPER WASHER (14X20) 2
5 T4.206.18.0.PR BRACKET FOR FUEL PIPES 1
6 50.003.10.020. SET SCREW - M10X1.5X20 - 8.8 2
7 50.506.10.000. PLAIN MACHINED WASHER - M10 2
FUEL RETURN LINE NRV
8 4H.1711.12.0.PR 1
ADAPTOR (TYPE II)
9 03.291.13.0.00 NON RETURN VALVE 1
ADAPTOR FOR VENT PIPE
10 F6.982.14.0.00 1
(M14X1.5 TO 1/4")
11 50.508.11.000. COPPER WASHER (14X18) 3
CONSISTING
CLAMP ASSEMBLY
*12 2H.116.10.0.00 1 OF SR.NO.
(FOR FUEL PIPE) 13 TO 16
13 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1
14 50.506.08.000. PLAIN MACHINED WASHER - M8 1

43
TITLE: - FUEL PIPING GROUP: - T4.15PM.03

4 14 13
3 18
5
7 18
6
19
18
17
15
17
16
1

10
9 11
8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

15 4H.031.07.0.00 RUBBER SLEEVE 1
16 2H.116.06.0.PR CLAMP (FOR FUEL INLET PIPE) 1
17 50.006.08.000. NUT- M8X1.25 - GR.8 2
18 50.506.08.000. PLAIN MACHINED WASHER - M8 3
19 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 1

44
TITLE: - FUEL PIPING (4R810TA 62.5 KVA) GROUP: - T4.201.3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.201.05.0.PR FUEL PIPE (FUEL FILTER TO PUMP) 1
FUEL PIPE
2 T4.201.06.0.PR 1
(FEED PUMP TO FUEL FILTER )

45
TITLE: - FUEL PUMP GEAR GROUP: - T1.011

2
1

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T1.011.01.0.00 FUEL PUMP GEAR 1
2 T1.011.03.0.00 HUB FOR FUEL PUMP FEAR 1
3 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 3
4 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3

46
TITLE: - FUEL PUMP GEAR COVER
ASSEMBLY (4R810T WITH INLINE GROUP: - T4.182.2
FUEL PUMP) AL MAKE

4
5

4
5

3
4

2
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
ASSEMBLY OF FUEL PUMP COVER
*1 T4.182.50.0.PR 1 OF SR.NO. 2 TO
(4R810T WITH INLINE FUEL PUMP) 3
COVER PLATE (ALUMINIUM) FOR
2 T4.182.03.0.PR FUEL PUMP GEAR (FINISH) (4R810T 1
WITH INLINE FUEL PUMP)
3 4H.373.02.0.00 ORING FOR FUEL PUMP COVER 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 3
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
6 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

47
TITLE: - FUEL TANK UNIT ASSEMBLY GROUP: - 06.22PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

FUEL TANK UNIT S/F 180
1 4H.1649.24.0.00 1
EFFECTIVE TANK HEIGHT
2 50.003.05.020. SET SCREW - M5X0.8X20 - 8.8 4
3 50.506.05.000. PLAIN MACHINED WASHER - M5 4

48
TITLE: - GEAR CASING GROUP: - T4.183.2

6
4
9
3

2
7
8

5
6
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

GEAR CASING (FINISH)
1 T4.183.05.0.PR 1
(W/O OIL FILLING BODY)
2 T4.183.06.0.PR TIMING POINTER 1
SEALING WASHER
3 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
4 F6.040.04.0.00 OIL FILLER CAP 1
5 03.013.06.0.00 OIL SEAL (65X85X13)(CR MAKE) 1
6 50.506.08.000. PLAIN MACHINED WASHER - M8 12
7 50.506.06.000. PLAIN MACHINED WASHER - M6 2
8 50.003.06.010. SET SCREW - M6X1X10 - 8.8 2
9 50.002.08.065. SET BOLT - M8X1.25X65 - 8.8 8
10 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 4

49
TITLE: - HIGH PRESSURE PIPE SET GROUP: - T4.013.4

2
3

4
10

9
5 7

9 10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.013.130.0.PR HIGH PRESSURE PIPE ASSEMBLY 1 OF SR. NO. 2
TO 8
2 T4.013.140.0.PR HIGH PRESSURE PIPE (CYL. 1) 1
3 T4.013.150.0.PR HIGH PRESSURE PIPE (CYL. 2) 1
4 T4.013.160.0.PR HIGH PRESSURE PIPE (CYL. 3) 1
5 T4.013.170.0.PR HIGH PRESSURE PIPE (CYL. 4) 1
H. P. PIPE CLAMP ASSEMBLY
6 T4.013.180.0.PR 1
(F.W.E.)
H. P. PIPE CLAMP ASSEMBLY
7 T4.013.190.0.PR 1
(CENTER)
8 T4.013.200.0.PR H. P. PIPE CLAMP ASSEMBLY (G.E) 1
9 50.506.08.000. PLAIN MACHINED WASHER – M8 3
10 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 3

50
TITLE: - iEGR CAMSHAFT FOR 4R810TA
GROUP: - T4.128.3
CPCB II

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.128.40.0.PR CAMSHAFT SUB ASSLY 1 OF SR. NO.
2 TO 6
iEGR CAMSHAFT FOR 4R810TA
2 T4.128.04.0.PR CPCB-II (WITH 2 MM SECONDARY 1
LIFT)
3 T1.006.02.0.00 CAM GEAR 1
4 T1.006.03.0.00 THRUST PLATE 1
5 50.506.08.000. PLAIN MACHINED WASHER - M8 2
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

51
TITLE: - INJECTOR FOR 4R810TA ENGINE GROUP: - T4.074.1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

INJECTOR FOR 4R810TA CPCB II -
1 4H.1429.18.0.PR NHA : E080 2436 00 00 1
(NOZZLE : B 433 391 932)

52
TITLE: - INLET MANIFOLD 4R810T
(SUITABLE FOR GE SIDE TOP GROUP: - T4.009.5
OPENING)

3 2
5

3 7

4 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

INLET MANIFOLD 4R810T (FINISH)
1 T4.009.14.0.00 (SUITABLE FOR GE SIDE TOP 1
OPENING)
2 T1.025.02.0.00 JOINT FOR INLET MANIFOLD 4
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 7
5 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 1
6 F6.156.09.0.00 PLUG (HEXAGONAL SOCKET) 1
7 50.508.38.000. COPPER WASHER (38X44) 1

53
TITLE: -INTERMEDIATE GEAR FOR TURBO GROUP: - T4.153

4
5

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.153.10.0.00 ASSLY OF INTERMEDIATE GEAR 1 OF SR. NO.
2&3
NOT SUPPLIED
2 T4.153.01.0.00 INTERMEDIATE GEAR FOR TURBO 1 LOOSE
BUSH ( INTERMEDIATE GEAR)
3 T1.010.02.0.00 1
(S/F)
4 T1.010.03.0.00 GEAR SUPPORT( FINISHED) 1
5 2H.038.02.0.00 THRUST WASHER 1
RETAINING PLATE
6 T1.010.04.0.00 1
INTERMEDIATE GEAR
7 50.002.08.040. SET BOLT - M8X1.25X40 - 8.8 3

54
TITLE: - K OIL PREMIUM 15 W 40 CI4 GROUP: - 82.110.16.1.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT
*1 82.110.16.1.00 K OIL PREMIUM 15 W 40 CI4 11.5
ILLUSTRATED

55
TITLE: - KIT GROUP S/F CANOPY
GROUP: - 4H.104.4
(4RTA - CPCB II)

3
1 2

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SS LEFT HAND HINGE FOR
1 3H.408.90.0.00 4
CANOPY
LEFT HAND LOCK WITH CATCHER
2 6H.623.30.0.00 2
FOR 50MM THK FOAM CANOPY
SS RIGHT HAND HINGE FOR
3 3H.408.91.0.00 4
CANOPY
RIGHT HAND LOCK WITH
4 6H.623.25.0.00 CATCHER FOR 50MM THK FOAM 2
CANOPY
RAD WATER FILL CAP WITH
5 3H.408.31.0.00 1
RUBBER SEAL FOR CANOPY
HANDLE FOR DOOR NOT
*6 D3.331.09.0.00 1
(DARSHNA PART NO.DHP110) ILLUSTRATED

56
TITLE: - LEAK OF PIPE ASSEMBLY (62.5 KVA) GROUP: - T4.053.3

7
8

4 5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.053.21.0.PR LEAK OFF PIPE 1
LEAK OFF PIPE ASSEMBLY
2 T4.053.25.0.PR 1
(FWE)
CLAMP ASSEMBLY CONSISTING
*3 F6.4012.50.0.PR 1
(FOR 10 O.D. L.P. PIPE) OF SR. NO.4,5
4 4H.031.07.0.00 RUBBER SLEEVE 1
5 DV2.086.157.0.PR CLAMP FOR FUEL PIPE 1
MOUNTING CLAMP
6 DV0.073.31.0.00 1
FOR NORMA PIPE
7 50.506.08.000. PLAIN MACHINED WASHER - M8 2
8 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2

57
TITLE: - LEVEL1 KG934 CONTROLLER &
GROUP: - 4H.16PK.05
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

KG934 CONTROLLER WITH 4-20MA
1 02.026.04.0.PR 1
UPDATED VERSION IS 3.0.4G
CONNECTOR ASSEMBLY FOR CONSISTING
*2 2H.241.60.0.00 CONTROL PANEL WITH KG934 1 OF SR.NO. 3 TO
UNIT 9
6 PIN CONNECTOR MOLEX MAKE
NOT
*3 KV8.853.13.0.00 (TYPE MOLEX 5557- 06R) WITH 1
ILLUSTRATED
FEMALE PINS
2PIN CONNECTOR MOLEX MAKE
NOT
*4 KV8.853.11.0.00 (TYPE MOLEX 5557- 02R) WITH 1
ILLUSTRATED
FEMALE PINS
14 PIN CONNECTOR MOLEX MAKE
NOT
*5 KV8.853.17.0.00 (TYPE MOLEX 5557- 014R) WITH 1 ILLUSTRATED
FEMALE PINS
4 PIN CONNECTOR MOLEX MAKE
NOT
*6 KV8.853.14.0.00 (TYPE MOLEX 5557- 04R) WITH 1 ILLUSTRATED
FEMALE PINS
POWER MATE CONNECTOR 4 PIN NOT
*7 4H.971.16.0.00 1
(MALE CONNECTOR FEMALE PINS) ILLUSTRATED

58
TITLE: - LEVEL1 KG934 CONTROLLER &
GROUP: - 4H.16PK.05
CONNECTOR ASSEMBLY

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUGS SUITABLE FOR ALL MOLEX NOT
*8 2H.894.16.0.00 30
CONNECTORS OF KG934 UNIT ILLUSTRATED
LUG SUITABLE FOR POWERMATE NOT
*9 2H.894.17.0.00 4
CONNECTORS OF KG934 UNIT ILLUSTRATED

59
TITLE: - LIFTING HOOK GROUP: - T1.045.4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T1.045.01.0.00 LIFTING HOOK 2
2 50.002.12.025. SET BOLT - M12X1.75X25 - 8.8 2
3 50.506.12.000. PLAIN MACHINED WASHER - M12 2

60
TITLE: - LUB OIL PIPING ASSEMBLY GROUP: - T4.118.5

7
5
8 2
10
9 1

13

6
4
12
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

DRAIN PIPE ASSEMBLY
1 T4.118.39.0.PR 1
(FOR TURBO)
2 T4.118.38.0.PR LUB OIL SUPPLY PIPE FOR TURBO 1
ADAPTOR ASSEMBLY FOR TURBO
3 4H.132.13.0.00 1
DRAIN ( CRANKCASE SIDE )
JOINT FOR ADAPTOR
4 4H.132.31.0.00 1
CRANKCASE SIDE
5 T4.118.41.0.PR JOINT FOR TURBO DRAIN PIPE 1
HOSE CLIP (30 MM) For
6 50.519.06.000. 2
48.019.02.0.00, 40.149.02.0.00
ADAPTOR (M16 TO M12)
7 T4.119.11.0.00 1
FOR TURBO OIL INLET
8 50.508.10.000. COPPER WASHER (12X18) 1
9 50.003.06.025. SET SCREW - M6X1X25 - 8.8 2
10 50.506.06.000. PLAIN MACHINED WASHER - M6 2
11 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 2
12 50.506.08.000. PLAIN MACHINED WASHER - M8 2
13 T4.118.03.0.00 HOSE ( 21.5 ID X 32 OD, 50 LONG) 1

61
TITLE: - LUB OIL PUMP (4R810 TURBO)
GROUP: - T4.067.3
(FOR 1500 RPM)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.067.90.0.00 LUB OIL PUMP ASSEMBLY 1
2 50.002.08.080. SET BOLT - M8X1.25X80 - 8.8 2
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2

62
TITLE: - LUB OIL SUMP (SHEET METAL FOR
GROUP: - T4.054.2
PG APPLICATION)

8 9
7 10

5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUB OIL SUMP ASSEMBLY WITH CONSISTING
*1 T4.054.10.0.00 INFORCEMENT PLATE (SHEET 1 OF SR. NO. 2
METAL FOR PG APPLICATION) TO 3,6
LUB OIL SUMP (PRESSED SHEET
2 T4.054.03.0.00 1
METAL)
CONSISTING
*3 2H.035.20.0.00 PLUG WITH MAGNET & 'O'RING. 1 OF SR. NO. 4
TO 5
4 2H.035.10.0.00 DRAIN PLUG ASSEMBLY. 1
5 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
REINFORCEMENT PLATES ( 4R810
6 T4.054.04.0.00 1
SHEET METAL SUMP)
SOCKET HEAD SCREW -
7 50.011.08.020. 24
M8X1.25X20 - 8.8
WASHER(SHEET METAL
8 06.074.16.0.00 25
L.O.SUMP)
9 50.010.08.020. STUD - M8X1.25X20 - 8.8 1
10 50.006.08.000. NUT- M8X1.25 - GR.8 1

63
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)

4
15
7

17
3
18
10
12
17
11 19 5

8
17
14 20 9
13
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

LUBE OIL HEADER & ADAPTOR CONSISTING
*1 T4.116.60.0.00 SUB ASSLY (SUITABLE FOR 8 1 OF SR. NO. 2 &
PLATE COOLER) 15
LUBE OIL HEADER & COOLER SUB CONSISTING
*2 T4.116.50.0.00 ASSLY (SUITABLE FOR 8 PLATE 1 OF SR. NO. 3
COOLER) TO 6
JOINT FOR LUB OIL COOLER (NON
3 3H.007.13.0.00 2
ASBESTOS GASKET)
4 4H.144.05.0.00 LUB OIL COOLER ( 8 PLATES ) 1
SOCKET HEAD SCREW -
5 50.011.08.035. 4
M8X1.25X35 - 8.8
CONSISTING
L.O. COOLER AND HEADER ASSLY
*6 T4.116.40.0.00 1 OF SR. NO. 7
(SUITABLE FOR 8 PLATE COOLER) TO 14
HEADER FOR LUB OIL COOLER &
7 T4.116.09.0.00 FILTER (FINISH) (SUITABLE FOR 8 1
PLATE COOLER)
8 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 1
9 50.508.11.000. COPPER WASHER (14X18) 1
10 50.508.07.000. COPPER WASHER (10X14) 2

64
TITLE:-LUBE OIL COOLER, HEADER & FILTER
GROUP: - T4.116.1
(SUITABLE FOR 8 PLATE COOLER)

4
15
7

17
3
18
10
12
17
11 19 5

8
17
14 20 9
13
16

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

11 50.508.18.000. COPPER WASHER (20X24) 1
12 50.602.10.000. CORE PLUG 2
13 50.602.14.000. PLUG (M14X1.5) 1
14 50.602.18.000. CORE PLUG 1
15 T4.116.07.0.00 JOINT FOR LUB. OIL HEADER 1
SPIN ON FILTER FOR
16 04.270.01.0.00 1
LUBRICATING OIL
17 50.506.08.000. PLAIN MACHINED WASHER - M8 6
18 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 3
19 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 2
20 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 1

65
TITLE: - LUBE OIL DRAIN ARRANGEMENT GROUP: - T4.14PM.01

10 8
9 7
4

3
11
1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 50.508.17.000. COPPER WASHER (18X24) 2
2 50.504.06.000. BANJO BOLT - M18X1.5 1
3 3H.153.11.0.00 DRAIN COCK 1
4 50.519.04.000. WORM DRIVE HOSE CLIP (25 MM) 1
LUB. OIL DRAIN HAND PUMP
5 3H.345.10.0.00 ASSEMBLY (SAM INTEGRATION 1
PVT. LTD, PUNE)
ADAPTOR FOR OIL SUMP (MALE,
6 3H.147.04.0.00 1
BENJO TYPE)
ADAPTOR FOR OIL SUMP (MALE
7 3H.147.03.0.00 1
BOTH SIDE TYPE)
8 T4.241.03.0.PR DRAIN PIPE 1
9 50.506.08.000. PLAIN MACHINED WASHER - M8 1
10 50.003.08.018. SET SCREW - M8X1.25X18 - 8.8 1
11 2H.028.03.0.00 CLIP FOR BREATHER PIPE. 1

66
TITLE: - LUBE OIL SUCTION TUBE
GROUP: - T4.126.1
ASSEMBLY (4R810T)

11
2
3 7

10 8

6
5 11
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
SUCTION TUBE ASSLY COMPLETE
*1 T4.126.40.0.00 1 OF SR. NO.
(4R810T) 2 TO 7
SUCTION TUBE SUB ASSLY
2 T4.126.30.0.00 1
(4R810T)
CLAMP STRAP RH (4R810T
3 T4.126.08.0.00 1
SUCTION TUBE)
4 50.003.06.014. SET SCREW - M6X1X14 - 8.8 2
5 50.507.06.000. PLAIN PUNCHED WASHER - M6 4
6 50.006.06.000. NUT - M6X1 - GR.8.8 2
CLAMP STRAP LH (4R810T
7 T4.126.09.0.00 1
SUCTION TUBE)
GASKET (LUBE OIL PUMP &
8 T4.126.07.0.00 1
SUCTION TUBE)
9 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
10 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
11 50.507.08.000. PLAIN PUNCHED WASHER - M8 4

67
TITLE: - OIL SEAL HOUSING (FOR CR SEAL) GROUP: - T4.033

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.033.01.0.00 OIL SEAL HOUSING (MACHINING) 1
2 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 8
3 50.506.08.000. PLAIN MACHINED WASHER - M8 8
4 T4.033.02.0.00 OIL SEAL (CR MAKE) 1

68
TITLE: - PISTON ASSEMBLY FOR 4R810TA
GROUP: - T4.216
CPCB II ENGINE

3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
PISTON ASSEMBLY FOR 4R810TA
*1 T4.216.10.0.PR 1 OF SR.NO. 2 TO
CPCB II ENGINE 5
4R810 TA PISTON FOR CPCB II
2 T4.202.13.0.PR 1
PROPOSAL 2
4R810 TA PISTON PIN FOR CPCB II
3 T4.202.15.0.PR 1
PROPOSAL 1
4 50.502.32.000. CIRCLIP INTERNAL - 32 MM 2
CONSISTING
PISTON RING SET FOR 4R810TA
*5 T4.202.10.0.PR 1 OF SR.NO. 6 TO
CPCB II ENGINE 8
TOP COMPRESSION RING FOR
6 T4.202.11.0.PR 1
4R810T/TA CPCB II
PISTON TAPER COMPRESSION
7 T4.202.09.0.PR 1
RING (FOR 4R810 TA CPCB I)
CHROME COMFORMABLE OIL
8 T4.202.04.0.00 1
RING FOR 4R810 TC ENGINE

69
TITLE: - POLY V BELT (4PK EPDM) FOR
GROUP: - T4.134.1
4R810TA

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.134.03.0.PR POLY V BELT (4PK 1158 EPDM) 1

70
TITLE: -PUSH ROD AND TAPPET GROUP: - T1.020

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T1.020.01.0.00 PUSH ROD 1
2 02.024.01.0.00 VALVE TAPPET 1

71
TITLE: - RADIATOR ASSEMBLY GROUP: - T4.103.10.0.00

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.103.10.0.00 RADIATOR ASSEMBLY 1

72
TITLE: -ROCKER COVER (CAST IRON) GROUP: - T4.015

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.015.01.0.00 ROCKER COVER 1
2 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 9
3 50.506.08.000. PLAIN MACHINED WASHER - M8 9
JOINT FOR ROCKER COVER
4 T4.015.03.0.00 1
(STEEL REINFORCED)

73
TITLE: - SENSOR UNIT 4-20mA GROUP: - 4H.01PM.07

2
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER TEMPERATURE SENSOR CONSISTING
*1 4H.01PM.10.0.00 1
ASSEMBLY OF SR.NO.2,3
SENSOR UNIT(FOR ELEC TEMP
2 46.085.02.0.00 1
GAUGE)
3 50.508.12.000. COPPER WASHER (14X20) 1
CONSISTING
LUBE OIL PRESSURE SENDOR
*4 4H.01PM.40.0.PR 1 OF SR.NO.
ASSEMBLY
5 TO 7
4-20 mA LUBE OIL PRESSURE
5 DV0.812.11.0.00 SENSOR GEMS MAKE 3100 1
SERIES
ADAPTOR FOR L.O. PRESSURE
6 4H.235.01.0.00 1
SENSOR ( M10 X 1.5 X 1/8" NPTF)
7 50.508.08.000. COPPER WASHER (10X16) 1

74
TITLE: - SET OF STICKERS GROUP: - 4H.23PM.01

2 4 5 6 7

TM

KIRLOSKAR
GREEN
POWER IDEAS

8
9 10 11 12

13 14 15 16 17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF STICKERS FOR WATER CONSISTING
*1 2H.181.20.0.00 COOLED ENGINES ( ABOVE 30 1 OF SR. NO. 2
KVA - 4R/6R/6K ) TO 32
2 2H.075.18.0.00 KGPI LOGO FOR CANOPY "B" 3
3 2H.075.14.0.00 KGPI LOGO GREEN BAND 2
4 2H.181.03.0.00 HOT AIR (STICKER WORD) 1
5 2H.181.04.0.00 FLU GAS (STICKER WORD) 1
ELECTRICAL SHOCK (STICKER
6 2H.181.05.0.00 1
WORD)
STICKER FOR "ROUTINE CHECK
7 2H.181.06.0.00 1
POINT"
8 2H.181.07.0.00 STICKER FOR "LIFTING HOOK" 4
9 2H.181.08.0.00 STICKER FOR "COOLANT DRAIN" 1
10 2H.181.09.0.00 STICKER FOR "BREATHER" 1
11 2H.181.11.0.00 STICKER FOR "DIESEL FILLING" 1
12 2H.181.12.0.00 STICKER FOR "DO'S AND DON'T'S" 1
13 2H.181.13.0.00 STICKER FOR "FRESH AIR" 1
14 2H.181.15.0.00 STICKER FOR "CABLE ENTRY" 1
15 2H.181.17.0.00 STICKER FOR "DO NOT FIRE" 1

75
TITLE: - SET OF STICKERS GROUP: - 4H.23PM.01

18 19 20 21

!
!

22 23
24 25
26

27 30
29 31
28

Call Kirloskar
Service Helpline at

between 8 am to 8 pm x 7 days.
1800 - 233 3344
(Toll-free from BSNL, MTNL)
+ 91 8806334433

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

16 2H.181.18.0.00 STICKER FOR "SPECIFIC GRAVITY" 1
17 2H.181.19.0.00 STICKER FOR "COOLANT FILL" 1
18 2H.181.22.0.00 FUEL SUCTION ( STICKER WORD ) 1
19 2H.181.23.0.00 FUEL RETURN ( STICKER WORD ) 1
STICKER FOR LIFTING
20 2H.181.24.0.00 1
INSTRUCTION
CANOPY LIFTING
21 38.065.72.0.00 2
STICKER_SMALL
22 38.065.04.0.00 STICKER FOR "EMERGENCY STOP'' 1
23 38.065.05.0.00 STICKER FOR "DIESEL DRAIN'' 1
24 38.065.06.0.00 STICKER FOR "DIESEL'' 1
25 38.065.08.0.00 STICKER FOR "LUB OIL DRAIN'' 1
26 38.065.09.0.00 STICKER FOR "WATER DRAIN'' 1
27 38.065.13.0.00 STICKER FOR "EARTHING" 1
28 38.065.70.0.00 STICKER FOR "BATTERY" 1
29 38.065.71.0.00 WARNING STICKER 1
30 38.065.74.0.00 DANGER STICKER 1
31 2H.075.08.0.00 TOLL FREE STICKER 1

76
TITLE: - STARTER ASSEMBLY GROUP: - T4.06PM.01

2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

MICO STARTER 12VDC 2.7KW
1 2H.301.02.0.PR SUITABLE FOR - 20 deg. WITH 1
ALUMINIUM FLANGE
2 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 3
3 50.506.10.000. PLAIN MACHINED WASHER - M10 3

77
TITLE: - STOP SOLENOID ASSEMBLY GROUP: - 4H.02PM.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.150.01.0.00 STOP SOLENOID WITH iSSC 1

78
TITLE: - SUCTION HOSE ASSY GROUP: - T4.08PM.02

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

HOSE / PVC PIPE FOR AIR
1 T4.191.12.0.PR CLEANER (AIR CLEANER TO 1
CANOPY PARTITION)
2 06.713.03.0.00 T- BOLT CLAMP ( 90 MM) 2
3 T4.191.16.0.PR HOSE FOR PVC PIPE 1

79
TITLE: - SUCTION TUBE GROUP: - T4.130.1

1
2
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 T4.130.03.0.PR SUCTION PIPE FOR WATER PUMP 1
JOINT BET SUCTION PIPE & GEAR
2 T4.130.02.0.00 1
COVER
3 50.506.08.000. PLAIN MACHINED WASHER - M8 2
4 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 1
5 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 1

80
TITLE: - TAIL PIPE & MOUNTING FASTENERS GROUP: - 3H.21PK.02

3
4

2
4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

1 4H.775.06.0.PR SILENCER FLANGE TYPE D 1
2 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 1
3 50.003.10.040. SET SCREW - M10X1.5X40 - 8.8 4
4 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
5 50.006.10.000. NUT - M10X1.5 - GR.8 4

81
TITLE: - THERMOSTAT HOUSING & ASSLY
GROUP: - T4.132.5
(4R810TA ENGINE)

7
5
8
3

12 9
10

14
6
13
11
14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

THERMOSTAT & HOUSING CONSISITNG
*1 T4.132.60.0.PR ASSEMBLY (M14 TAPPING BOTH 1 OF SR. NO.
SIDES) 2 TO 10
THERMOSTAT HOUSING (M14
2 T4.132.02.0.PR 1
TAPPING BOTH SIDES)
THERMOSTAT ELEMENT(74 DEG) -
3 39.040.09.0.00 1
WTIL NO.DEV358
JOINT FOR THERMOSTAT COVER
4 4H.053.08.0.00 1
(METTALIC)
5 4H.096.03.0.00 THERMOSTAT COVER, TOP OPEN 1
6 T4.130.04.0.PR HOSE PIPE 1
7 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 4
8 50.506.08.000. PLAIN MACHINED WASHER - M8 4
9 4H.040.08.0.00 PLASTIC PLUG M14 1
10 50.508.11.000. COPPER WASHER (14X18) 1
11 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 2
12 T4.031.02.0.00 JOINT FOR THERMOSTAT HOUSING 1
13 50.506.08.000. PLAIN MACHINED WASHER - M8 2
14 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 2

82
TITLE: - TURBOCHARGER FOR 4R810TA
GROUP: - T4.187.1
CPCB II

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

TURBOCHARGER FOR 4R810TA
1 T4.187.02.0.PR CPCB STAGE II (TEL PART No. 1
10431 902 0514)
JOINT (BETWEEN EXHAUST
2 T4.206.13.0.PR 1
DIFFUSER & TURBO)

83
TITLE: -VALVE ROCKER GROUP: - T4.012

16 11

14 14 17 18
10 15
10
7 10
15 10
18

6
5

13
4
12
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

ROCKER SUPPORT ASSEMBLY CONSISTING
*1 T4.012.30.0.00 1
(COMPLETE) OF SR. NO.2
CONSISTING
*2 T4.012.20.0.00 ROCKER SHAFT ASSEMBLY 1 OF SR. NO.
3 TO 5
ROCKER SHAFT (FOR E TYPE
3 T4.012.02.0.PR 1
CIRCLIP)
SOCKET HEAD GRUB SCREW -
4 50.022.12.010. 2
M12X10
5 4H.008.04.0.00 GROOVED SOCKET PIN 1
6 T1.021.03.0.00 ROCKER SUPPORT (FWE) 1
7 T1.021.02.0.00 ROCKER SUPPORT GEAR END 3
ROCKER LEVER ASSLY CONSISTING
*8 T1.021.30.0.00 8
COMPLETE OF SR. NO.9
CONSISTING
OF SR. NO.
*9 T1.021.40.0.00 ROCKER ARM ASSEMBLY 1 10,11
NOT SUPPLIED
LOOSE

84
TITLE: -VALVE ROCKER GROUP: - T4.012

16 11

14 14 17 18
10 15
10
7 10
15 10
18

6
5

13
4
12
4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

NOT SUPPLIED
10 T1.021.04.0.00 ROCKER ARM 1
LOOSE
NOT SUPPLIED
11 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1
LOOSE
NOT SUPPLIED
12 02.024.15.0.00 V.R.TOE 1
LOOSE
13 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
14 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
15 02.022.04.0.00 WASHER 8
16 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 3
17 50.506.08.000. PLAIN MACHINED WASHER - M8 3
E TYPE CIRCLIP-EXTERNAL
18 50.513.15.000. 8
(15 DIA.)

85
TITLE: - WATER PUMP ASSEMBLY
GROUP: - T4.131.3
(4PK POLY V PULLEY 55 PCD MTG)

1
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

WATER PUMP ASSLY (4PK POLY V
1 T4.131.60.0.00 1
PULLEY 55 PCD MTG)
JOINT BET WATER
2 T4.131.01.0.00 1
PUMP & GEAR COVER
3 50.506.10.000. PLAIN MACHINED WASHER - M10 6
4 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
5 50.002.10.085. SET BOLT - M10X1.5X85 - 8.8 4

86
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (T4.8903)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*1 T4.087.27.0.00 SET OF JOINTS 1 OF SR.NO. 2 TO
21
JOINT FOR FUEL PUMP
*2 34.016.12.0.00 1
(NON ASBESTOS)
JOINT FOR ADAPTOR ON
*3 34.107.06.0.00 2
EX.MANIFOLD - SS MATERIAL
JOINT FOR LUB OIL COOLER
*4 3H.007.13.0.00 2
(NON ASBESTOS GASKET)
JOINT FOR THERMOSTAT COVER
*5 4H.053.08.0.00 1
(METTALIC)
JOINT FOR ADAPTOR CRANKCASE
*6 4H.132.31.0.00 1
SIDE
*7 4H.445.02.0.00 JOINT FOR EXHAUST SILENCER 3
*8 T1.025.02.0.00 JOINT FOR INLET MANIFOLD 4
GASKET (FOR EXHAUST
*9 T1.026.02.0.00 4
MANIFOLD)
JOINT FOR BRAETHER HOUSING
*10 T1.040.07.0.00 1
( MP-15 Material)

87
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (T4.8903)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

JOINT FOR ROCKER COVER
*11 T4.015.03.0.00 1
( STEEL REINFORCED)
*12 T4.030.09.0.00 CYLINDER HEAD GASKET (MLS) 1
JOINT FOR THERMOSTAT
*13 T4.031.02.0.00 1
HOUSING
*14 T4.116.07.0.00 JOINT FOR LUB. OIL HEADER 1
*15 T4.117.17.0.PR JOINT (FOR CAC PIPE) 1
*16 T4.118.41.0.PR JOINT FOR TURBO DRAIN PIPE 1
JOINT ( FOR TURBO & EXHAUST
*17 T4.122.12.0.00 1
MANIFOLD)
GASKET (LUBE OIL PUMP &
*18 T4.126.07.0.00 2
SUCTION TUBE)
JOINT BET SUCTION PIPE & GEAR
*19 T4.130.02.0.00 1
COVER
JOINT BET WATER PUMP & GEAR
*20 T4.131.01.0.00 1
COVER
JOINT (BETWEEN EXHAUST
*21 T4.206.13.0.PR 1
DIFFUSER & TURBO)

88
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (T4.8903)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

CONSISTING
*22 T4.087.28.0.00 SET OF COPPER WASHERS 1 OF SR.NO. 23
TO 33
*23 50.508.07.000. COPPER WASHER (10X14) 7
*24 50.508.08.000. COPPER WASHER (10X16) 1
*25 50.508.10.000. COPPER WASHER (12X18) 2
*26 50.508.11.000. COPPER WASHER (14X18) 4
*27 50.508.12.000. COPPER WASHER (14X20) 16
*28 50.508.16.000. COPPER WASHER (18X22) 2
*29 50.508.17.000. COPPER WASHER (18X24) 2
*30 50.508.18.000. COPPER WASHER (20X24) 1
*31 50.508.29.000. COPPER WASHER (26X32) 3
*32 50.508.38.000. COPPER WASHER (38X44) 1
SEALING WASHER
*33 F6.040.01.0.00 1
(FOR OIL FILLING CAP)
CONSISTING
*34 T4.087.29.0.00 SET OF 'O' RINGS 1 OF SR.NO. 35
TO 39
O RING - DELIVERY
*35 03.012.02.0.00 2
TUBE(3X14,21508)

89
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (T4.8903)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

O RING - DIPSTICK
*36 03.036.01.0.00 3
(2X5,21515 OR 21511)
*37 3H.132.03.0.00 SEALING RING (FUEL FILTER) 2
*38 F6.024.47.0.00 O - RING FOR DRAIN PLUG 1
O RING FOR CYLINDER LINER
*39 T1.002.04.0.00 8
(VITON)

90
TITLE: - SET OF BEARINGS (FOR T4 SERIES – 4R.810 ENGINE)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS

SET OF MAIN BEARINGS
*1 *M.552.4.00.003* MAIN BEARING 1 5 SET
SET OF CONROD BEARINGS
*2 B.552.4.00.003 CONROD BEARING 1 4 SET
SET OF CONROD BUSH
*3 S.552.5.00.703* CONROD BUSH 4
SET OF THRUST WASHERS
*4 W.552.5.00.003 THRUST WASHER 1
*5 2H.038.02.0.00 THRUST WASHER 1

91