3/30/2022 Linde Service Guide

Linde Service Guide

Service plan
Maintenance precautions
Maintenance should be conducted by personnel with specialist knowledge using specialist tools.
Contact your service dealer.

Preparations
Clean the truck (as required).

Read and delete error content.

Reset maintenance interval display.

Conduct maintenance every 1000 operating hours, or at least once every 12 months.
(Unless bracketed information states otherwise)

Transmission system

Check drive axle and reduction gearbox fittings.

Check for leaks and check the mounting between the reduction gearbox and the traction motor.

Change the reduction gearbox oil. Clean magnetic plugs if necessary.

(Perform once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours)

Visual inspect the reduction gearbox for leaks.

Chassis, bodywork and fittings

Check other bearings and connections and lubricate if necessary.
Check the installation and tightness of the chassis, counterweight, overhead guard, drive axle, steering axle, tilt cylinder and tilt cylinder support.
(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).
Check the installation of the bearing connecting the axle with the lift mast, and tighten the connecting bolts if necessary.
(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).
Check and tighten bolts connecting the lift mast onto the drive axle.
(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).
Chassis frame

Check wheel fittings and tighten if necessary.

Clean and lubricate the steering axle.

Control system
Adjust the joystick.

Calibrate the accelerator pedal potentiometer.

Check braking system (pedal, handbrake) is working normally, and adjust if necessary.

Check the joystick bellows.

(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).

Check that the horn is working correctly.

Check the pedal group for ease of movement, and lubricate.

Electrical system

Check the electrical terminal on the power module is correctly and firmly connected.
(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).

Check the fan is working normally, check for dirt and clean if necessary.

Check for dirt on the drive unit, power module, oil pump motor and clean if necessary.

Clean electrical components on the current contactor with dry, compressed air.
Check the condition and secure positioning of electric cables, plug connectors and cable connections.
(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).

Check the truck battery in accordance with manufacturer guidelines.

Check the seat switch is working normally.

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3/30/2022 Linde Service Guide

Conduct maintenance every 1000 operating hours, or at least once every 12 months.
(Unless bracketed information states otherwise)

Hydraulic system

Visual inspect the hydraulic system for leaks.

Check the hydraulic oil level.

Check that the tilt cylinder is firmly connected and tighten if necessary.

Load lifting system

Check the operation and installation of the lift mast, lift chain, lift cylinder and limit block.
(Conduct once after 1000 operating hours, again after 3000 operating hours and then every 3000 operating hours).

Adjust length of the lift chain, clean and apply chain spray.

Check the safety fittings on the fork arms and carriage.

Check the mast fixings on the drive axle, and lubricate.

Check hose frame is firmly installed and that the hoses can be easily moved.

Special equipment

Clean and lubricate the sideshift and attachments and check functionality and state of wear (in accordance with the procedures stipulated by the
manufacturer).
Check the preload of the double hoses for the attachments and adjust if necessary.

Check the condition of the antistatic belt and earth (only when using tyres that are not antistatic).

Conduct additional maintenance every 3000 operating hours or at least once every 3 years

(Unless bracketed information states otherwise)

Transmission system

Change the reduction gearbox oil.

Chassis, bodywork and fittings
Check the installation of the chassis, counterweight, overhead guard, drive axle, steering axle, tilt cylinder and tilt cylinder support.

Check and tighten the bolts connecting the lift mast to the drive axle.

Check the installation of the bearing connecting the lift mast to the axle, and tighten the connecting bolts if necessary.
Check the bearing connecting the lift mast and the axle for wear, and replace if necessary.

Check the locking mechanisms on the battery side door and the battery hood, and replace if necessary.
Control system
Check the joystick bellows.

Electrical system
Check the electrical terminal on the power module is correctly and firmly connected.

Check the condition and secure positioning of electric cables, plug connectors and cable connections.
Hydraulic system
Replace the breather filter on the hydraulic system, the pressure filter and the suction filter.

Change the hydraulic oil.

Check the tilt cylinder bearing for wear, and replace as required.
Load lifting system

Check the operation and installation of the lift mast, lift chain, lift cylinder and limit block.

Subsequent tasks
Check and adjust the date and time of the display unit.

Carry out a functional test and test drive.

Attach the maintenance label.

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