Cummins B Series Marine Parts Manual - BN 3822100-01 PDF

c 4B, 4BT, 3.
9
Marine Application
c Cummins Engine Co., Inc.
B & C Series
New Parts Warranty
Coverage
This warranty applies to all Cummins B Series Engine new parts marketed anywhere in the world where service is
available through a Cummins authorized service location.
New Cummins Replacement Parts are warranted to be free from defects in material and/or workmanship under normal
use and service. This coverage extends 6 months from the date of first installation.
Cummins Responsibility
Cummins will pay for all parts and labor" * needed to repair the warrantable failure, including progressive damage to
the engine only if the failed part was installed by an authorized Cummins service center. Only new genuine Cummins
or Cummins approved rebuilt parts and assemblies will be used in making the repair.
Cummins will pay for lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not
reusable due to warrantable failure.
* * All labor costs will be paid in accordance with Cummins' published Standard Repair Operation Guidelines.
Owner Responsibility
Owner is responsible for operation and maintenance of the engine as specified in Cummins Operation & Maintenance
Manuals.
Before the expiration of the Warranty, Owner must give notice to an authorized Cummins service center of a failure
considered to be warrantable and have the repair performed by such facility. *
The Owner may in some instances, due to engine application and installation, be responsible for extra labor*' expense
associated with engine or part removal and reinstallation as necessary for repair.
Owner is responsible for lodging, meals and incidental costs incurred by Owner, or agents of Owner, as a result of
warrantable failure. Owner is responsible for "downtime" expenses, cargo damage and all business costs and losses
resulting from a warrantable failure.
CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
'Owner is responsible for delivery of the failed engine or parts to Cummins authorized service center or pay travel
expense .
• * All labor costs will be paid in accordance with Cummins' published Standard Repair Operation Guidelines.
Limitations
Cummins is not responsible for failures resulting from Owner or operator abuse or neglect such as: operation without
adequate coolant, fuel or lubrication; overfueling; overspeeding; lack of maintenance of lubricating, cooling or air
intake systems; improper storage, starting, warm-up, run-in or shutdown practices; contaminants, e.g., water and dirt,
in fuel.
Cummins does not warrant accessories supplied by Cummins which bear the name of another company. These
accessories are warranted by their manufacturer and not by Cummins, except when supplied by Cummins as part of
an upfit kit. Examples of these non-warranted accessories are: alternators, starters, fans, air conditioning compres
sors, clutches, transmissions, torque converters, marine gears, hydraulic pumps, air cleaners, non-Cummins air
compressors, steering pumps, safety shutdown devices and alarm systems.
Page ii
Customer Parts Information
The Engine Data Plate located on the Gear Housing on fuel pump side of the engine and should be referenced when
sourcing parts.
Cerl. 1.0 C.1.0./ L Series CPL Engine Serial No.

Cummins
C Engine Company, Inc.

Box 3005
Columbus, Indiana
47202-3005
Tlming-TOC
Injector PiN.
Cust. Spec
Warning" Injury May Result and Warranty IS VOl1ed Valve lash cold Inl. Exh. Rated HP at RPM
If Fue! Rate RPM Or Altitudes Exceed
Published Maximum Values For This Model Firing Order Fuel rate at rated HP mmJistroke
And Application
Oate of Mfg. Low Idle RPM I E.CS. Model Name
ap9001a
Information contained on the Engine Data Plate is the Engine Model Name located in the lower right corner, the Engine
Serial Number located in the upper right corner and the CPL Number located in the upper center.
USE THIS INFORMATION WHEN ORDERING PARTS.
The form below will allow for the recording of your Engine Model, Serial Number, CPL Number and normal
maintenance items.
Refer to it when ordering parts from your Cummins Dealer or Distributor.
Specify Engine Model, Serial Number and CPL Number when ordering Parts.
Engine Model _ Engine Serial No. _ CPL Number _
Manufacturer Make _ Model _ Serial Number _
Element, Fuel Filter _ Element, Air _
Element, Lube Oil _ Belt, Fan _
Injector _ Fuel Pump Assembly _
Special Equipment
Cummins Distributor _
YOU OWN THE BEST ... REPAIR WITH THE BEST
This catalog was compiled by Jeanie Armstrong in Parts Communications.
Page iii
Customer Service
This Parts Catalog contains standard engine configuration parts information for the following Cummins Engine
Models:
Control Parts List (CPL)

48 D381014MX02 CPL 591, 721
48T D382013MX02 CPL 741
Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to
the CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your
engine.
Control Parts List (CPL) Components - 48

Pump, injection Page 131 Piston Page 81
Camshaft Page 83 Injection, fuel Page 82
Head, Cylinder Page 85 Turbocharger Page 87-89
Exhaust, manifold Page 127
Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service
replacement parts.
Graphics call out numbers are for Parts Communications use only.
Page iv
Option Index
Option No. Description Page No.
AC9016 .
Air Cleaner . 2
AC9017 .
Air Cleaner . 5
AC9019 .
Air Cleaner . 7
AC9026 .
Air Cleaner' . 8
AC9029 .
Air Cleaner . 9
AC9701 .
Air Cleaner . 10
AF9006 .
Front Drive Adapter . 13
AF9007 . . . .. . .
AF9014 .
AF9025 .
AF9026 .
AP9001 .
Dataplate . 14
AP9014 .
Dataplate . 14
BP9702 .
Front Gear Cover . 17
BP9703 .
Front Gear Cover . 17
BP9704 .
Rocker Lever . 19
BP9705 .
Cam Follower Tappet . 20
BP9782 .
Crankshaft and Main Bearing . 25
BP9782 .
Cylinder Block . 23
BP9783 .
Crankshaft and Main Bearing . 25
BP9783 .
Cylinder Block . 23
CM9001 .
Camfollower Cover . 26
DF9000 .
Front Gear Train Accessory . 27
DF9005 .
DF9010 .
DF9017 .
EC9001 .
Thermostat . 30
EE9031 .
Alternator . 31
EG9009 .
Engine Instrumentation . 33
EG9010 .
EG9012 .
EG9013 .
EG9014 .
EG9018 .
EG9019 .
EH9001 .
Alternator Mounting . 39
EH9758 .
Alternator Mounting . 39
EM9015 .
Engine Support . 41
EM9016 .
Engine Support . 41
FF9002 .
Fuel Filter . 42
FF9701 .
Fuel Filter . 42
FH9002 .
Flywheel Housing . 43
FP9135 .
Fuel Pump . 45
FP9701 .
Fuel Pump Coupling . 46
FP9703 .
Fuel Pump . 45
FP9753 .
Fuel Pump . 45
FP9818 .
Fuel Pump . 45
FP9932 .
Fuel Pump . 45
FP9933 .
Fuel Pump . 45
FP9934 .
Fuel Pump . 45
FP9985 .
Fuel Pump . 45
FS9002 .
Fuel System Accessories . 47
FS9010 .
Fuel Filter . 48
FS9011 .
Fuel Strainer . 49
Page v

FT9798 . Fuel Plumbing . 51
FT9807 . Fuel Plumbing . 51
FW9017 . Flywheel . 52
HX9001 . Heat Exchanger . 55
HX9007 . Heat Exchanger . 57
IC9001 . Air Intake Connection . 58
IC9704 . Air Intake Connection. . .. . . 58
KC9001 . Keel Cooler Plumbing . 61
LA9007 . Lifting Bracket . 65
LC9001 . Lube Oil Cooler . 66
LC9002 . Lube Oil Cooler . 66
LG9090 . Oil Level Gauge . 67
LP9001 . Lube Oil Pump . 70
OB9704 . Cylinder Block Cover . 71
OC9001 . Marine Gear Oil Cooler . 73
OP9017 . Oil Pan . 78
PP591 . Camshaft & Gear . 83
PP591 . Injectors . 82
PP591 . Piston & Rod . 81
PP9732 . Cylinder Head . 85
PP9748 . Turbocharger . 87, 89
PP9787 . Turbocharger . 87, 89
RG9001 . Marine Gear. . 91
RG9002 . Marine Gear . 91
RG9010.. . . Marine Gear. . 96
RG9016 . Marine Gear Flange . 98
Page vi
SA9001 . Accessory Support . 103
SG9005 . Belt Guard . 104
SM9001 . Starting Motor Mounting . 105
ST9001 . Starting Motor . 105
ST9005 . Starting Motor . 105
SW9001 . Raw Water Pump . 107
SW9003 . Sea Water Pump . 109
TB9030 . Turbocharger Location. . . .. . . 111
TB9078 . Turbocharger Location . 113
TH9001 . Thermostat Housing . 114
TH9004 . Thermostat Housing . 114
TP9713 . Turbocharger Plumbing . 115
TP9720 . Turbocharger Plumbing . 116
TR9004 . Transmission Adapter . 119
VB9003 . Vibration Isolator . 120
VB9005 . . . . . . . . . . . . . . . . . . . . . . . . .. Vibration Isolator . 120
VC9001 , . Valve Cover . 121
WI9005 . Water Inlet Connection . 123
WP9001 . Water Pump . 124
XM9008 " " .. Exhaust Manifold . 127
XS9027 . Exhaust Connection . 129
XS9028 . Exhaust Connection . 129
Page vii
Option Cross Reference
Marketing Option . Description . Engineering Option
AC9915 . Air Cleaner . AC9016
EE9920 . Starting System . EH9001 SM9001 ST9005
EG9922 . Instrument Panel . EG9009 EG9010
EG9924 . Wiring Harness Cable . EG9012
EG9925 . Engine Instrumentation . EG9013
EG9926 . Wiring Harness Cable . EG9014
EM9905 , .. Engine Support . EM9016
EM9906 . Engine Support . EM9015
FF9905 , Fuel Water Separator . FS9010
HX9901 , Heat Exchanger Cooling . HX9001 HX9003 SW9003
HX9905 , . Heat Exchanger Cooling . HX9001 KC9003 SW9003
HX9906 . Heat Exchanger Cooling . HX9001 KC9001 SW9003
KC9901 . Keel Cooling . KC9005
KC9902. , . Keel Cooling . KC9003
KC9903 . Keel Cooling _ . KC9001
LG9916 . Oil Dipstick . LG9091
LG9918 . Oil Dipstick . LG9092
OC9901 , .. Gear all Cooler _ . OC9001
OC9902 _ . Gear Oil Cooler . OC9002
OC9903 . Gear Oil Cooler . OC9003
RG9901 . Marine Gear . RG9001
RG9909 , . Marine Gear , . . .. . . RG9012
RG9912 , . Marine Gear , . RG9010
RG9929 . Marine Gear. . . _ . RG9028
SA9905 . Engine Bracket . SA9001
SA9906 . . . . . . . . . . . . . . Engine Bracket . SA9002
SA9907 . Engine Bracket . SA9003
SA9908 , .. Vibration Isolator . VB9003
SG9901 . Alternator Belt Guard . SG9005
TB9916 . Turbo Location . TB9078
TR9901 . Drive Adapter , .. TR9004
TR9902 . Drive Adapter . TR9006
Marketing Option . . . . .. Description............................... Engineering Option
TR9903 " Drive Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. TR9005
WI9903 Water Inlet Connection WI9005
WI9906 . . . . . . . . . . . . . . Water Inlet Connection. . . . . . . . . . . . . . . . . . . . . .. WI9010
XM9906. . . . . . . . . . . . .. Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . XM9011
XS9918 . . . . . . . . . . . . .. Exhaust Elbow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . XS9028
XS9919 . . . . . . . . . . . . .. Exhaust Elbow XS9027
Table of Contents
Page Page
No. No.
Accessory Support. . . . . . . . . . . . . . . . .. . ..... 103

Spares Kit 132
Air Cleaner 2,5,7,8,9,10 Starting Motor 105
Air Intake Connection 58
Thermostat. 30
Alternator 31
Thermostat Housing 114
Alternator Location 39
Transmission Adapter 119
Belt Guard 104 Turbocharger 87,89
Turbocharger Location 111,113
Cam Follower Cover 26 Turbocharger Plumbing 115
Cam Follower Tappet 20
Camshaft and Gear 83 Valve Cover 121
Crankshaft and Main Bearing 25 Vibration Isolator
I
120
Cylinder Block 23
Water Inlet Connection 123
Cylinder Block Cover .71
Water Pump 124
Cylinder Head 85
Dataplate 14
Engine Instrumentation 33,34,37
Engine Support .41
Exhaust Connection 129
Exhaust Manifold 127
Flywheel 52
Flywheel Housing .43
Front Drive Adapter , 13
Front Gear Cover 17
Front Gear Train Accessory 27,29
Fuel Filter .42
Fuel Pump .45
Fuel Plumbing 51
Fuel Pump Coupling .46
Fuel Strainer .49
Fuel System Accessories .47
Gasket Sets 133,134,135
Heat Exchanger 55,57
Injectors 82
Injection Pump CAV 131
Keel Cooler 64
Keel Cooler Plumbing 61,63
Lifting Bracket 65
Lube Oil Cooler 66
Lube Oil Pump 70
Marine Gear 91,92,95,96,97,101
Marine Gear Flange 98
Marine Gear Oil Cooler 73,75,78
Oil Gauge 67,69
Oil Pan .78
Piston and Rod 81
Raw Water Pump 107
Repair Kits 136
Rocker Lever 19
Page 1
Group NO.1 0.04 Air Cleaner Option No. AC9016
,.c lac900gcl
Ref Part Part

No. Number Name Re Remarks
AIR CLEANER
OPTION AC9016
Light duty air cleaner mounted on turbo
intake.
1 135144 Clamp, T Bolt
2 3905326 Cleaner, Air
Page 2
NOTES
Group No. 10.04 Air Cleaner Option No. AC9017
2----1
laC900gei
Page 4

Ref Part Part
No. Number Name Req Remarks
AIR CLEANER
OPTION AC9017
Heavy duty air cleaner mounted at rear of
turbocharged engine.
1 3900240 Nut, Regular Hexagon 4
2 3911722 Cap, Rain 1
3 63223 Hose 1
4 3911723 Cleaner, Air 1
5 3911724 Strap, Air Cleaner 2
6 135144 Clamp, T-Bolt 2
7 3900629 Screw, Hexagon Head Cap 4 M8 - 1.25 x 16mm
Page 5
Group No.1 0.04 Air Cleaner Option No. AC9019
2'--·r
I ac900gg I
Page 6

Ref Part Part
AIR CLEANER
OPTION AC9019
Heavy duty air cleaner mounted at rear of
naturally aspirated engines.
2 3911722 Cap, Rain 1
3 3911725 Hose, Molded 1
5 3911724 Strap, Air Cleaner 2
6 135144 Clamp, T-801t 2
Page 7
\
2
4 \
~
Ref Part Part
AIR CLEANER
OPTION AC9026
Light duty air cleaner for use on naturally
aspirated" B" series only.
1 70458-A Hose 1
2 135144 Clamp, T-Bolt 3
4 3911737 Tube, Air 1
Page 8
I ac900gb I
Ref Part Part

AIR SILENCER
OPTION AC9029
1 200844 Clamp, Hose

2 3911739 Silencer, Air Intake
3 3912016 Element, Air Int Silencer
Page 9
5
/ §C900gdl
3
Ref Part Part

AIR CLEANER
OPTION AC9701
Bracket for use with either heavy duty air
cleaner or expansion tank.
1 3011610 Washer, Plain 1
4 3903200 Screw, Hexagon Head Cap 1
5 3905097 Bracket, Air Cleaner 1
6 3905099 Brace, Air Cleaner 1
Page 10
NOTES
Group 1\10. 01.02.3 Front Drive Adapter Option No. See Below
I af9007a I
Page 12
Group No. 01.02.3 Front Drive Adapter Option No. See Beiow
Ref Part Part
FRONT DRIVE ADAPTER I
OPTION AF 9006
174MM dia, 8 groove drive pulley, mounted
on front of crankshaft.
1 3903858 Pulley, Crankshaft 1
3 3903857 Screw, Twelve Point Cap 4 M12 - 1.25 x 36mm
OPTION AF 9007
174mm dia. 8 groove drive pulley, mounted
on front of crankshaft, Single 1/2 inch vee
groove 177.4mm dia, Add on pulley located
113,62mm forward ffob.
3 3903857 Screw, Twelve Point Cap 4 M12 - 1.25 x 36mm
OPTION AF 9014
174.0MM dia. 8 groove drive pulley, mounted
on front of crankshaft. Includes front PTO,
adapter 92.0MM dia. with 4 holes on B,C, of
70, 16MM and a mounting surface 95,3MM
forward ffob plus a two-groove 5/8 inch vee
196.2MM dia. Add-on pulley located
116.4MM and 137.2MM forward ttob,
Same as AF 9007
Except:
Substitute:
OPTION AF 9025
Accessory drive pulley with one groove for
1/2 inch belt. Includes spacer for use with
48T marine engines.
4 3910336 Spacer, Mounting 1
OPTION AF 9026
Accessory drive pulley with two grooves for
1/2 inch v-belts, Includes spacer for use with
48T marine engines,
Same as AF9025
Except:
Substitute:
Page 13
AP9000ption No.
Group No. 01.06 _ _Dataplate _ 1,AP9014
I ap900gb I
Part Part
Number Name Remarks
DATAPLATE
OPTION AP 9001
Non-certified data pate.
I
3906610 Dataplate
3908612 Screw, Drive
OPTION AP 9014
propulsion apPlica~i~~ngineS for marine
Dataplate for use
1
3906610 Dataplate
3908612 Screw, Drive 4
3910327 Dataplate 1
Page 14
NOTES
Option No.
Group No. 01.06 Front Gear Cover BP9702, BP9703
12
~\
~;J,~\ 17 3
16
Page 16
Option No.
Group No. 01.06 Front Gear Cover BP9702,BP9703
Ref Part Part
FRONT GEAR COVER

OPTION BP 9702
For engines without mechanical tach. drive.
1 3907836 Gasket, Gear Housing 1
2 3910411 Housing, Gear 1
5 3906693 Seal, Rectangular Ring 1
6 3905933 Housing, Timing 1
7 3903927 Seal, O'Ring 1
8 3903924 Pin, Timing 1
9 3904849 Ring, Retaining 1
10 3907998 Screw, Round Head Cap 2 M5 - .8 x 17mm
11 3910500 Gasket, Gear Cover 1
12 3903794 Cover, Gear 1
13 3904353 Seal, Oil 1 Installation tool included.
15 3903463 Cover, Access Hole 1
17 3912772 Retainer, Belt 1
OPTION BP 9703
For engines with mechanical tach. drive.
BP9703 Same as BP9702
Except:
Omit:
Page 17
Group No. 03.01 Rocker Lever Option No. BP9704
Page 18
Group No. 03.01 Rocker Lever Option l'Jo. BP9704

Ref Part Part
ROCKER LEVER
OPTION BP 9704
1
3910814
Support, Rocker Lever 4
2
3907555
Plug, Expansion 8
3
3910811
Lever, Rocker 4
4
3900706
Screw, Slotted Set 4
5
S-205
Nut, Regular Hexagon 4
6
3910810
Lever, Rocker 4
4
3900706
Screw, Slotted Set 4
5
S-205
7
3900245
Washer, Plain 8
8
3900242
Ring, Retaining 8
9
3901221
Screw, Hexagon Head Cap 4
M8 - 1.25 x 75mm
10
3903940
Screw. Hexagon Head Cap 4
M12 - 1.75 x 180mm
11
3904679
Rod, Push 8
Page 19
Group No. 04.01 Cam Follower Tappet Option No. BP9705
lb
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Ref Part Part

CAM FOLLOWER TAPPET
OPTION BP 9705
1 3907240 Tappet, Valve 8
Page 20
NOTES
Option No
Group No. 01.01 Cylinder Block
.o 4
. \j-13
,.. ~.. 11
"@ -5
'''-v/~--4
'~~Q;;)
I I(V-"- - 1 4
REPAIR SLEEVE
I bp ~782al
Page 22
Option No.
Group No. 01.01 Cylinder Block BP9782, BP9783
Ref Part Part
SERVICE BLOCK
OPTION BP 9782
For turbocharged engines.
3905376 Block. Cylinder 1

1 (3901735) Block. Cylinder 1
2 3901306 Bushing. Camshaft 1
3 3900068 Dowel, Ring 10 M18 x 10mm
4 3900956 Plug, Expansion 3
~I
3007635 Plug, Expansion 2
3900965 Plug, Expansion 4
7 3904217 Screw. Hexagon Head Cap 10 M14 - 2.00 x 119mm
17 3900967 Cap. Main Brg 5
3904991 KIt. Cyl Block Hardware 1
8 3906619 Plug. Pipe 2
9 3008468 Plug. Pipe 1
10 3900955 Plug. Expansion 1
3900068 I Dowel. Ring 2 M18 x 10mm
11
12 3900257 Dowel. Pin 2 M10 x 16mm
14 3900958 Plug. Expansion 1 Not used with side 011 fill.
15 3901020 Nozzle. Piston Cooling 4
16 3902343 Dowel, Ring 2 M16 x 10mm
20 3903744 Tube. Turbo Drain 1 Use with turbo & aftercooled.
OPTION BP 9783
BP9783 Same as BP9782

Except.
Omit:
20 3903744 Tube, Turbo Drain 1 Use with turbo & aftercooled.
Add:
19 3027646 Plug, Expansion 1 For use on naturally aspirated only.
BLOCK SERVICE PARTS
17 3900967 Cap. Main Brg 5 Semi-finished

21 3904166 Sleeve. Salvage Standard bore. Use as required.
2 3904369 Bushing, Camshaft O/S bushing for #1 bore.
2 3903242 Bushing, Camshaft O/S bushing for #2 -#5 bore.
I
I
Page 23
Option No.
Group No. 01.02 Crankshaft and Main Bearing BP9782,BP9783
8
SERVICE
PARTS
I bp 9782bl
PARTS
Page 24
Option 1\10.
Group No. 01.02 Crankshaft and Main Bearing BP9782,BP9783
Ref Part Part
OPTION BP 9782 & BP 9783

CRANKSHAFT
3908031 Crankshaft, Engine W/Gear 1

1 (3907803) Crankshaft 1
2 3904483 Pin, Roll 1
3 3901258 Gear, Crankshaft 1
MAIN BEARING SETS
3802010 Set, Main Bearing 1 Standard

4 (3901090) Bearing, Main 4
5 (3906230) Bearing, Crankshaft Thrust 1
3802011 Set, Main Bearing 1 0.25mm Oversize bore

5 (3906231 ) Bearing, Crankshaft Thrust 1
6 (3901151 ) Bearing, Main 5



3802082 Bearing, Crankshaft Thrust 1 •. 5mm Oversize bore / .5mm oversize thrust
3802084 Bearing, Crankshaft Thrust 1 1.0mm Oversize bore / 1.00mm oversize

thrust.
SERVICE PARTS
7 3906080 Sleeve, Wear 1 Front

8 3906081 Sleeve, Wear 1 Rear
Page 25
Group No. 04.03 Camfollower Cover Option No. CM9001
8~
I--e-m-goo-, a I
Ref Part Part

CAM FOLLOWER COVER
OPTION CM 9001
1 3904056 Gasket, Push Rod Cover 1
2 3905023 Cover, Push Rod 1
3 3907586 Baffle, Breather 1
4 3900267 Seal, G'Ring 2
5 3900629 Screw, Hexaqon Head Cap 2

M8 - 1.25 x 20mm
6 3906593 Hose, Plain 1
7 3904230 Clamp, Spring Hose 1
8 3909670 Clip 1
Page 26
Option No.
Group No. 09.04 Front Gear Train Accessory DF9000,DF9005
_r
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I df900aa I
Page 27
Option No.
Idf900a b l
Page 28
Option No.
Ref Part Part
FRONT GEAR TRAIN

ACCESSORY
OPTION OF 9010
Mechanical tachometer drive with 90 deg.
adapter, orientated 30 degrees clockwise
from vertical as viewed from front of engine .
. ,06 hex drive.
5 3905218 Gasket, Tachometer 1
6 3905217 Adpter, Angle Drive 1
7 3905306 Adapter, Tac Takeoff Drive 1
OPTION OF 9017
Mechanical tachometer drive 90 deg. from
adapter. Orientated 30 degrees clock wise
from vertical as viewed from the front of
engine .. 156 inch dia. tang drive.
DF9017 Same as DF9010
Except:
Substitute:
6 3907618 Adpter, Angle Drive 1
Page 29
Group No. 08.07.2 Thermostat Option No. EC9001
"'~.f~
~\./~
~@
"'t~~ .• jQj
@ t .1 f.
~c~
'-}.i 1
1
"<i1", I I'
~
J. ."-'I
't'~~
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1
,~-,
..
, ~~,t'\'fj~~, f1
, \\ \ ..\\ II ~--'f?
\.\~'\o 1,
lec900gal
Ref Part Part

THERMOSTAT
OPTION EC 9001
Vented thermostat. Opens at
83 degrees. (e).
1 3910706 Thermostat 1 Use with TH 9001 and TH 9004
Page 30
Group No. 13.11 Alternator Option No. EE9031
Ref Part Part

ALTERNATOR
OPTION EE9031
28 volt 10/55 Amp Bosch alternator for B
series marine engines.
1 3278486 Fan, Alternator Washer and nut are included
2 3278487 Alternator with purchase of alternator.
Used with EH9731.
Page 31
Option No. EG9009,
Group No. 13.11 Engine Instrumentation EG9010
~.
(~
I1
15
\4:;' 13
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V
C t
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v
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leg9009a I
Page 32
Option No. EG9009,
Ref Part Part
ENGINE INSTRUMENTATION
OPTION EG9009
Remote mounted 12 volt. Instrument panel
supplied in kit.
1 102846 Switch, Ignition 1
2 3022279 Light, Indicator 1
3 3030868 Voltmeter 1
4 3030871 Gauge, Pressure 1
5 3030872 Gauge, Temperature 1
6 3031734 Tachometer 1
7 3032801 Gauge. Pressure 1
8 3905329 Panel, Instrument 1
9 3905330 Harness, Wiring 1
10 208603 Sending Unit, Pressure 1
OPTION EG9010
Engine wiring harness and sending units for
4B engines with 12 volt system.
S-114 Screw, Hexagon Head Cap 2 These parts are used to mount
S-224 Nut, Heavy Hexagon 2 relay to starting motor
S-600 Washer, Lock 2
159110 Relay 1
3908228 Bracket. Solenoid 1
3002604 Clip 1 These parts secure the

3018920 Brace, Retaining 5 harness to the engine.
3901249 Screw, Hexagon Head Cap 1 M12 - 1.75 x 25mm
12 3015237 Transducer 1 Oil pressure

13 3015238 Transducer 1 Water temperature
15 3039524 Pickup, Magnetic 1
16 187368 Adapter, Plain 1
Page 33
Option No.
Group No. 13.11 Engine Instrumentation EG9012,EG9013,EG9014
I eg9922a I
Ref Part Part

No. Number Name Rea Remarks
OPTION EG9012
1 3905331 Harness, Wiring Extension 1 10ft.
OPTION EG9013
1 3905332 Harness, Wiring Extension 1 20 ft.
OPTION EG9014
1 3905333 Harness, Wiring Extension 1 30 ft.
Page 34
NOTES
Option No. EG9018

Group No. 13.11 Engine Instrumentation EG90H)
~/
, 1
11
! 12 13
~!
10
~ ~
~
eg9009b
Page 36
Option No. EG9018,
Ref Part Part
OPTION EG9018
Remote mounted 24 volt instrument panel
supplied in kit.
1 102846 Switch. Ignition 1
2 3022279 Light. Indicator 1
3 3015235 Voltmeter 1
4 3015232 Gauge. Pressure 1 Engine oil.
5 3015234 Gauge. Temperature 1 Engine water temperature.
6 3031734 Tachometer 1
7 3032800 Gauge. Pressure 1 Gear oil.
8 3905329 Panel. Instrument 1
10 208603 Sending Unit, Pressure 1
OPTION EG9019
Engine wiring harness and sending units for
4B engines with 24 volt system.
S-114 Screw, Hexagon Head Cap 2 These parts are used to mount
S-258 Nut, Heavy Hexagon Jam 2 the relay to starting motor.
S-600 Washer. Lock 2
S-631 Washer. Plain 1
3908228 Bracket, Solenoid 1
3911463 Wire, Ground 1
11 187368 Adapter, Plain 1

12 3015237 Transducer 1 Oil pressure.
13 3015238 Transducer 1 Water temperature.
15 3039524 Pickup, Magnetic 1
16 3050692 Switch, Magnetic 1
Page 37
Option No.
Group No. 13.11 Alternator Location EH9001,EH9758
?~
~~;: :
.,
7 ,,
. ... ,
...
,
\. ••
,
I
10
~9
leg900g a l
Page 38
Option No.
Group No. 13.11 Alternator Location EH9001,EH9758
Ref Part Part
ALTERNATOR MOUNTING
OPTION EH9001
Alternator mounting and drive provision for
Delco-Remy 10 SI, Motorola 10-747/10-749 &
Bosch K1 alternators.

3 3903089 Brace. Alternator 1
4 3908560 Pulley. Alternator 1
5 3908563 Retainer, Alt Pulley 1
6 3910527 Screw, Hexagon Head Cap 1 MlO - 1.50 x 90mm
7 3910713 Support. Alternator 1
OPTION EH9758
Alternator drive belt and items required to
adjust belt. Used with Motorola models
8EM3001 GA and 8EM2008NA and 10 and 15
Sl Delco-Remy alternators and crank driven
fan.
9 3903095 Screw, Flat Head Cap 2 M8 - 1.25 x 21mm

11 3905888 Bracket, Belt Tensioner 1
12 3911315 Tensioner, Belt 1
13 3908564 Belt. V Ribbed 1
Page 39
Option No. EM9015,
Group No. 16.03 Engine Support EM9016
---11
\
\ "'''--9
\
lem90oge!
Page 40
Option No. EM9015,
Group No. 16.03 Engine Support EM9016
Ref Part Part
FRONT ENGINE SUPPORT

OPTION EM9015
Front Engine supports mounted to sides of
block. 22 1/2 inch mounting centers.

2 3905085 Support, Front Engine 2
OPTION EM9016
Isolated front engine support mounted to
front of engine block. 22 1/2 inch mounting
centers.
3 S-279 Nut, Heavy Hexagon Jam 3
7 3907006 Isolator, Vibration 1
8 3908014 Screw, Hexagon Head Cap 1 3/4" - 10 x 5" long
9 3911735 Support. Front Engine 1
10 3908066 Support, Engine 1
11 3908067 Bracket, Vib Isolator 1
Page 41
Option No.
Group No. 06.04 Fuel Filter FF9002,FF9701
I ff9003c I
Ref Part Part

FUEL FILTER
OPTION FF 9002
Single element fuel filter arrangement without

water separator and drain.
1 3903640 Filter, Fuel 1
2 3903845 Adapter, Filter Head 1
4 3905860 Screw, Banjo Connector 1
OPTION FF 9701
Fuel supply tube, from fuel filter head to

CAVS' "DPA" type fuel injection pump. B
series engines.
5 3905353 Tee, Male Union 1
6 3905363 Tube, Fuel Supply 1
9 3905351 Seal, Grommet 1
Page 42
Group No. 16.01 Flywheel Housing Option No. FH9002
Ifh900gi I
Ref Part Part

FL YWHEEL HOUSING
OPTION FH9002
SAE #3 aluminum flywheel housing. Dry pad
type with SAE #1 starter flange at 216MM
center distance high on exhaust side.
1
3901019 Gasket, Rear 1
2
3906526 Cover, Rear 1
3909410 Kit, Seal 1

Installation tool included.
3 (3904089) Seal, Oil 1
4 3912473 Seal, O'Ring 1

M6 - 1.00 x 14mm
7 3903282 Housing, Flywheel 1

M12 - 1.25 x 40mm
9 3908095 Plate, Cover 1
10 3912072 Screw, Self Tapping Metal 2

M8 - 1.25 x 21mm
11 3910248 Plug, O'Ring 1
12 3904181 Plug, Threaded 1
14 3910260 Seal, O'Ring 1
Page 43
Group No. 05.20 Fuel Pump Option No. See Below
Page 44
Group No. 05.20 Fuel Pump Option No. See Below

Ref Part Part
FUEL PUMP
OPTION FP 9135
CPL0741
1 3910875 Pump, Injection Cay 1 24V Solenoid; Actuate to run. 130 hp. at
2500 RPM; 314 ft- Ibs. at 1700 RPM.
OPTION FP 9703
CPL0591
1 3908646 Pump, Injection Cay 1 12V Solenoid; Actuate to run 76 hp. at 2500
RPM; 184 ft-Ibs. at 1200 RPM.
OPTION FP 9753
CPL0591
1 3908674 Pump, Injection Cay 1 24V Solenoid; Actuate to run. 76 hp. at 2500
OPTION FP 9818
CPL0721
1 3908647 Pump, Injection Cay 1 12V Solenoid; Actuate to run. 80 hp at 2800
RPM; 184 ft-Ibs at 1200 RPM.
OPTION FP 9932
CPL0721
OPTION FP 9933
CPL0741
OPTION FP 9934
CPL0741
OPTION FP 9985
CPL0741
Page 45
Group No. 09.01 Fuel Pump Coupling Option No. FP9701
Ref Part Part

FlIEl PUMP COUPLING
OPTION FP 9701
For engines using "CAV DPA Fuel Pump"
without air compressor.
1 3905387 Brace, Fuel Pump 1

2 3911331 Gear, Fuel Pump 1
3 3902501 Stud 3
5 3900589 Nut. Hexagon Flange 3
6 3905685 Gasket, Fuel Pump 1
Page 46
Group No. 05.19 Fuel System Accessories Option No. FS9002
2~
6--
Ifs900gd I
Ref Part Part

No. Number Name ReQ Remarks
FUEL SYSTEM ACCESSORIES
OPTION FS 9002
Lift pump required when fuel supply is below
regular fuel pump.
1 3904374 Pump, Fuel Transfer 1
3 3904044 Gasket, Cover Plate 1

M12-1.5 x 24mm

M8 - 1.25 x 20mm
Page 47
Group No. 06.04 Fuel Filter Option No. FS9010
1~~~.1
. .L' .... A
~~~
• 2
__J/J
~
~
J
I ff900ga I
Ref Part Part

FUEL FILTER
OPTION FS 9010
Raccor 220 MA fuel filter/ water separator.
Supplied in kit. to be used between fuel
supply tank and fuel inlet connection.
1 3907002 Separator, Fuel Water 1

2 3907024 Filter, Fuel 1
Page 48
Group No. 05.19 Fuel Strainer Option No. FS3011
IfS900gg I
Ref Part Part

FUEL STRAINER
OPTION FS 9011
Inline fuel strainer to be fitted between the
fuel supply tank and fuel inlet to protect the
lift pump from debris.
1 3318919 Strainer, Fuel 1
2 S-1068 Nut, Tube 2
3 S1070 Seal, Grommet 2
Page 49
Option No. FT9798
Group No. 06.03 Fuel Plumb"mg _ _ _ _ _ _ FT9807
8 20 I 6
\ \ /
2;'~ \
Ift9009d!
Page 50
Option No. FT9798,

Group No. 06.03 Fuel Plumbing FT9807
Ref Part Part
FUEL PLUMBING
OPTION FT 9798
Fuel manifold supply and drain tubinq for
engines using CAV DPA injection pump fuel
system for engines rated 2500 RPM or
above. tBmrn ID
fuel supply lines. CPL591
1 3900267 Seal, G'Ring 2
3 3903380 Washer, Sealing 4
6 3905388 Tee, Male Union 1
7 3905692 Tube, Fuel Drain 1
8 3905703 Tube, Fuel Drain 1
9 3903609 Screw, Hexagon Head Cap 2 M5 - .8 x 20mm
11 3904344 Brace, Tube 1
12 3904711 Brace, Tube 2
16 3904345 Brace, Tube 1
19 3909695 Manifold, Fuel 1
OPTION FT 9807
Fuel manifold supply and drain tubing for
engines using CAV DPA injection pump fuel
systems for engines 2500 RPM or above.
2.0mm ID fuel supply lines. CPL721 and
CPL741.
FT9807 Same as FT9798
Except:
Use:
11 3910588 Brace, Tube 1
16 3910589 Brace, Tube 1
Page 51
Group No. 16.02 Flywheel Option No. FW9017
I fw9017b I
Ref Part Part

FLYWHEEL
OPTION FW 9017
For 10" and 11 1/2" over center clutch.
Includes 159-tooth, 10/12 pitch ring gear. For
use with SAE#3 flywheel housing.
3905831 Flywheel 1
1 (3905616) Flywheel 1
2 3901774 Gear, Flywheel Ring 1
Page 52
NOTES
--~~~
Heat Exchanger
Group No. 08.10 Option No. HX9001
14
12 [hx900gal
2
Page 54
Group No. 08.10 Heat Exchanger Option No. HX9001

Ref Part Part
HEA T EXCHANGER
OPTION HX9001
Heat exchanger mounted on starboard side
of engine. For use with top outlet exhaust.
1 S-610 Washer, Lock 4
2 S-949-B Plug, Pipe 1
3 S-962-E Oraincock 1
4 43828-C Clamp, Hose 4
5 43828-0 Clamp, Hose 4
6 63549 Hose 2
7 176743 Hose, Rubber Elbow 1
9 3275209 Hose, Plain 1
10 3905047 Tube, Water Transfer 1
13 3905057 Clamp, Retaining 2
14 3905344 Bracket, Heat Exchanger 2
15 3910582 Exchanger, Heat 1
16 3910343 Gasket, End 2
17 3910344 End, Cover 2
18 3910345 Screw, Hexagon Head 2
19 3910556 Washer. Fiber 2
20 68241 Zinc, Plug 1
Page 55
14
11
!hX900gCI
Page 56

Ref Part Part
HEAT EXCHANGER
OPTION HX9007
Heat exchanger mounted on starboard side
of engine. For use with low profile exhaust
system on 4B engine models.
1 AS400560MS Hose 1
2 S-949-8 Plug, Pipe 1
3 S-962-E Draincock 1
4 S-1047-A Elbow, Male Adapter 2
5 43828-C Clamp, Hose 6
6 43828-E Clamp, Hose 4
7 63549 Hose, Plain 2
8 555538 Hose 1
9 3275209 Hose, Plain 1
12 3905057 Clamp, Retaining 2
13 3905344 Bracket, Heat Exchanger 2
14 3907022 Cap. Filler 1
16 3910582 Exchanger. Heat 1
17 3910343 Gasket, End 2
18 3910344 End, Cover 2
19 3910345 Screw, Hexagon Head 2
20 3910556 Washer, Fiber 2
21 68241 Zinc, Plug 1
22 3911399 Tank, Expansion 1
Page 57
Option No.
Group NO.1 0.01.2 Air Intake Connection IC9001,IC9704
2--i
I,
1---
Ref Part Part

AIR INTAKE CONNECTION
OPTION IC 9001
Air intake connection located on top side of
engine 212MM from FFOB and 152.5M to the
right of crankshaft center line.
Use with IC 9703 or IC 9704
1 3901999 Gasket, Intake Manifold 1
OPTION IC 9704
2.5 inch dia. die cast air intake connection,
front and up orintation, no provision for air
heater installation. 4 cylinder naturally
aspirated engines.
3 3908083 Cover, Intake Manifold
Page 58
NOTES
Group No. 08.10 Keel Cooler Plumbing Option No. KC9001
3
/
12-~ _
5-
\
11
Page 60
Ref Part Part
KEEL COOLER PLUMBING

OPTION KC9001
Expansion tank mounted on air cleaner
bracket at rear of 48T engine.
1 AS4014SS Hose, Flexible 1

2 S-920 Nipple, Pipe 1
3 S-949-8 Plug, Pipe 1
4 S-960 Pipe, Tee 1
5 43828-A Clamp, Hose 2
6 67950 Clip, Plain 1
7 68139 Elbow, Adapter 1
13 3907022 Cap, Filler 1
14 3907167 Coupling, Plain 1
15 3910578 Hose, Plain 1
Page 61
10
12--_
~\ 11
!kC90oga!
Page 62

Ref Part Part

OPTION KC9003
Expansion tank mounted on air cleaner
bracket at rear of 48 engine.
1 AS4018SS Hose, Flexible 1

2 S-920 Nipple, Pipe 1
4 S-960 Pipe, Tee 1
5 43828-A Clamp. Hose 2
6 67950 Clip, Plain 1

13 3907022 Cap, Filler 1
14 3907167 Coupling, Plain 1
15 3910578 Hose, Plain 1
Page 63
Group No. 08.12 Keel Cooler Option No. KC9005
IkC900g c l
Ref Part Part


OPTION KC9005
Expansion tank in kit for customer mounting
only.
1 3905095 Tank, Expansion

2 3907022 Cap, Filler
Page 64
Group No. 17.06 Lifting Bracket Option No. LA9007
Ref Part Part

LIFTING BRACKET
OPTION LA 9007
Rear engine lifting arrangement. Front lifting
is provided with thermostat housing option.
1 3908118 Bracket, Lifting 1

Page 65
Option No.
Group No. 07.03 Lube Oil Cooler LC9001,LC9002
~
'I
• 'I
.. .
"I
() Q'
c
c
a
/
I
.«.""'10 ~>
\ \ 11
<,
IIc9OO1 a I
/ 13
12
\8
9
Ref Part Part
LUBE OIL COOLER
OPTION LC 9001
Engine oil cooler assembly for use on
naturally aspirated engines.
1 3904427 Gasket, Oil Cooler Core 1

2 3904320 Core, Cooler 1
3 3912638 Gasket, Filter Head 1
4 3902295 Head, Oil Filter 1
5 3902338 Valve, Pressure Relief 1
6 195265 Plug, Pipe 1
7 3906619 Plug, Pipe 1
9 3908616 Cartridge, Lub Oil Filter 1 Fleetguard
10 3909376 Plunger, Prs Regulator 1
11 3903261 Spring, Compression 1
13 3904386 Plug, Threaded 1 M22 - 1.5 x 14mm
OPTION LC 9002
Engine oil cooler assembly for use on
turbocharged engines.
LC9002 Same as LC9001

Except:
Omit:
6 195265 Plug, Pipe
Page 66
Group No. 07.02 Oil Level Gauge Option No. LG9090
<,
2
IOb9914 b I
Ref Part Part

No. Number Name Rea Remarks
OIL GAUGE
OPTION LG 9090
Straight tube on fuel pump side of engine.
Unmarked dipstick for center sump oilpan.
1 3900955 Plug, Expansion
2 3905425 Tube, Oil Gauge
3 3907014 Dipstick
Page 67
Option No.
Group No. 07.02 Oil Level Gauge LG9091,LG9092
11
Page 68
Option No.
Group No. 07.02 Oil Level Gauge LG9091,LG9092
Ref Part Part
OIL GAUGE
OPTION LG 9091
Flexible oil gauge tube with dipstick handle
located on front valve cover for front removal.
For use with center sump oilpan without
balancer.

4 3905425 Tube, Oil Gauge 1
6 3905802 End, Oil Gauge Tube 1
7 3905803 Brace, Tube 1
9 3907015 Dipstick 1
11 3909395 Clamp, Spring Hose 2
OPTION LG 9092
Flexible oil gauge tube with dipstick handle
located on fuel pump side of engine at valve
cover for rear removal. for use with center
sump oil pan without balancer.
LG9092 Same as LG9091

Except:
Substitute:
7 3905804 Brace, Tube 1
9 3907016 Dipstick 1
Page 69
Group No. 07.06 Lube Oil Pump Option No. LP9001
Ref Part Part

LUBE OIL PUMP
OPTION LP9001
Engine lubricating oil pump.
1 3906413 Pump, Lube Oil 1

2 3900677 Screw, Hex Head cap 4 M8 - 1.25 x 30mm
Page 70
Group No. 07.02.01 Cylinder Block Cover Option No. 089704
iOb9704a I
Ref Part Part

CYLINDER BLOCK COVER
I OPTION OB 9704
• For use without side oil fill and without air
compressor.
3900958 Plug, Expansion

1 1
I
I
J
I I
Page 71
Group No. 08.10 Marine Gear Oil Cooler Option No. OC9001
~ -,
-'\,
-,
y
,\,\\
\ ~'.
4- 6
7
I
\13
I
3
~ei
1
I 14
~/
/"
oc9901a
Page 72
Ref Part Part
MARINE GEAR OIL COOLER

OPTION OC9001
9 inch, class I, gear oil cooler for use with
Borg Warner and Hurth marine gear.
1 AM8012SS Hose, Flexible 1

2 AM8023MS Hose, Flexible 1
3 S-224 Nut, Heavy Hexagon 4
4 9539-A Hose, Plain 1
5 173677 Elbow, Male Adapter 2
6 209773 Clamp, Hose 6
7 3275391 Hose. Molded 1
8 3905049 Bolt, U 2
9 3911734 Bracket. Oil Cooler 1
10 3905055 Isolator. Noise 1
11 3905059 Tube, Sea Water Pump 1
12 3905319 I Hose. Elbow 1
13 3905337 Cooler. Oil 1
15 70470 Elbow, Street 1
Page 73
5
o
i 1-3
! I
\ \
'-....J
, .... , -- -
~5
.: 1 i
.~ (t~1
I
12 ~~
,
-'
-'
~
'3
oc9902a
Page 74
Ref Part Part

OPTION OC9002
12 inch,c1ass I, gear oil cooler for use with
Borg Warner and Hurth marine gear.
1 AM8015SS Hose, Flexible 2

5 43828-B Clamp, Hose 6
6 69461 Connector, Male 1
8 3905049 Bolt. U 2
9 3911734 Bracket, Oil Cooler 1
10 3905055 Isolator, Noise 1
12 3905336 Cooler, Oil 1
Page 75
5 .~?=
~-.jJJ
/'---
I
~11
fJ.,f;;...
-,__\7""'1

/ : 14
11 c:{~5
U-B oc9903a
Page 76
Ref Part Part

OPTION OC9003
9 inch, class I, gear oil cooler for use with
twin disc marine gears.
1 AM8023MS Hose, Flexible 2

5 43828-B Clamp, Hose 6
8 3905049 Bolt, U 2
9 3911734 Bracket, Oil Cooler 1
10 3905055 Isolator, Noise 1
12 3905319 Hose, Elbow 1
13 3905335 Cooler, Oil 1
14 S-949 Coupling, Pipe 1
15 S-915 Nipple, Plain 1
17 70470 Elbow, Plain 2
Page 77
Group No. 07.01 Oil Pan Option No. OP9017
5----1
lop9017al
.~
10 11
Ref Part Part
OIL PAN
OPTION OP 9017
Center sump oil pane with hole for immersion
type 011 heater. Drain located on fuel pump
side of engine. Cannot be used with immer
sion type oil heaters with balancer.
1 3905223 Connection, Oil Suction 1
2 3905468
Gasket, Flange 1
3 3900629
Screw, Hexagon Head Cap 3 M8 - 1.25 x 16mm
4 3911535
Gasket, Oil Pan 1
5 3907570
Pan, Oil 1
6 3907860
7 3900216
Washer, Sealing 1
9 3907537 Washer, Spring 28
10 3902425
Washer, Sealing 1
Page 78
NOTES
Group No. 01.04 Piston and Rod

Option No. PP591,P:7id."
o
6
o 4
o
2
.~
I pp9592a I
Page 80
Option No. PP591 ,PP721,
Group No. 01.04 Piston and Rod PP741
Ref Part Part
PISTON AND ROD

OPTION PP 591
CPL 0591, 4B3.9 litre engine. Naturally
aspirated. Wet or dry manifold. CAV OPA
type fuel pump.
1 3901569 Rod, Engine Connecting 4
2 3900919 Screw, Connection Rod Cap 8 MJ11 - 1.25 x 59mm
3 3901170 Brg., Conn. Rod 8 Standard
4 3802060 Kit, Engine Piston 4
5 3901706 Ring, Retaining 8 17.0 Compression Ratio
(3906223) Piston, Engine 4
6 3802040 Set, Piston Ring 4
7 3901793 Pin, Piston 4
OPTION PP 721
CPL 0721, 4B3.9 litre engine. Naturally
aspirated. Wet or dry manifold. CAV OPA-2x9
fuel pump.
PP721 Same as PP591
OPTION PP 741
CPL 0741, 4BT3.9 litre engine.
Turbocharged. Wet manifold. CAV OPA fuel
pump.
PP741 Same as PP591
Except:
Substitute:
4 3802100 Piston, Engine 4 Standard
4 3802062 Kit, Engine Piston 4 .5mm oversize CPL591 & CPL721

4 3802102 Kit, Engine Piston 4 .5mm oversize CPL741

4 3802064 Kit, Engine Piston 4 1.0mm oversize CPL591 &CPL721

4 3802104 Kit, Engine Piston 4 1.0mm oversize CPL741

CONNECTING ROD BEARINGS
3 3901171 Bearing, Con Rod 8 .25 mm undersize

3 3901174 Bearing, Con Rod 8 1.00 mm undersize
Page 81
Option No.
Group No. 17.02 Injectors PP591 ,PP721 ,PP741
~
/
2
@ -4
[MOOgh]
Ref Part Part
INJECTORS
OPTION PP 591
CPL591
3802009 Injector, Fuel 4
1 (3909475) Injector, Fuel 4
OPTION PP 721
CPL721
3 3909356 Seal. Rectangular Ring 4
OPTION PP 741
CPL741
Page 82
Option No.
Group No. 01.07 Camshaft & Gear PP591 ,PP721 ,PP741
I pp9592b I
Ref Part Part

CAMSHAFT & GEAR
OPTION PP591 ,PP721 ,PP741
1 3907446 Camshaft 1
2 3907431 Gear, Camshaft 1
3 3902332 Key, Plain Woodruff 1 4.0mm
4 3901761 Support. Cam Thrust 1
5 3900620 Screw, Hex Head Cap 2 M8 - 1.25 x 20mm
Page 83
Group No. 02.01 Cylinder Head Option No. PP9732
20
21 22
l I
b~ ~
~RVICE PARTS
11
Ikn900gbl
Page 84
Group No. 02.01 Cylinder Head Option No. PP9732

Ref Part Part
CYLINDER HEAD
OPTION PP9732
CPL 591, CPL 721, CPL 741 For use with
water cooled exhaust manifold.
3910275 Head, Cylinder 1

1 (3913386) Head, Cylinder 1
5 3908465 Plug, Pipe 2
6 3908468 Plug, Pipe 4
3802005 Kit,lntake Valve 4
8 (3901117) Valve, Intake 4
14 3900250 Collet, Valve 8
3802006 Kit,lntake Valve 4
9 (3901607) Valve, Exhaust 4
14 3900250 Collet, Valve 8
10 3901097 Seal, Valve Stem 8
12 3900276 Spring, Valve 8
13 3900299 Retainer, Valve Spring 8
17 3907054 Gasket, Cylinder Head 1 Standard
17 3907055 Gasket, Cylinder Head AIR .15mm Oversize

17 3907056 Gasket, Cylinder Head AIR .50mm Oversize
SERVICE PARTS
18 3904105 Insert, Valve Exhaust

19 3906854 Insert, Valve Intake
20 3904408 Guide, Valve Stem Thick Wall 60.50 mm Long Intake

21 3904409 Guide, Valve Stem Thick Wall 51.75 mm Long Exhaust
22 3906206 Guide, Valve Stem Thin Wall can be used on both intake and
exhaust.
Page 85
Option No. PP9748,
Group No.1 0.06 Turbocharger PP9787
Itb900gm I
Page 86
Option No. PP9748,

Group No. 10.06 Turbocharger PP9787
Ref Part Part
TURBOCHARGER
OPTION PP 9748
CPL 741 Watercooled turbo for B series
engine models with high mount turbo
location. Front out exhaust.
3802111 Kit, Turbocharger 1
1 (3523244) Turbocharger 1
2 3905033 Gasket, Turbocharger 1
3 3901805 Gasket, Oil Drain 1
TURBOCHARGER
OPTION PP 9787
CPL 741 Watercooled turbo for B series
engine models with rear mount turbo loca
tion. Side out exhaust on exhaust manifold
side of engine.
Same as PP 9748:
Page 87
Option No. PP9748
Group No.1 0.06 Turbocharger PP9787
31
~-35
I tb900gp I
Page 88
Option No. PP9748,
Group NO.1 0.06 Turbocharger PP9787
Ref Part Part
TURBOCHARGER
(3523244) Turbocharger 1 H1
1 3522390 Housing, Compressor 1
2 3522801 Diffuser, Turbocharger 1
3525526 Rotor Assembly 1
4 3503562 Nut, Lock 1
5 (3503662) Slinger, Oil 1
6 (3518980) Collar, Thrust 1
7 (3519336) Shaft and Wheel 1
8 (3521711 ) Impeller, Tur Compressor 1
9 3758848
Seal, Split Ring 1
10 3503668
Baffle, Oil 1
11 3503347
Screw, Flat Head Cap 3 M5 - ,8 x 16mm
3518987
12
13 3762259
I Bearing, Thrust
Ring, Retaining
1
4
14 3503100
Bearing, Turbocharger 2
15 3759917
16 3501102
Lockplate 2
17 3501188
Plate, Clamping 1
18 3522827
19 3520702
Housing, Tur Bearing 1
20 3519302
Shield, Turbocharger Heat 1
21 3756754
Seal, Split Ring 1
22 3523242
Housing, Turbine 1
23 3523958
Seal, Rectangular Ring 1
24 3502066
Lockplate 2
25 3519905
Dataplate 1
26 3519163
Screw, Drive 2
27 3521832
Clamp, V Band 1
28 3503335
31 3910339
Washer, Plain 4
32 3503678
Adapter, Reducing 1
33 3523049
Union, Banjo Connector 1
34 3523050
Screw, Banjo Connector 1
35 3503677
Plug, Threaded 1
3802067 Kit. Turbo Repair 1

4 3503562 Nut, Lock 1
9 3758848 Seal, Split Ring 1
I I
11
12
3503347
3518987
Screw, Flat Head Cap
Bearing, Thrust
3
1
M5-,8x16mm

14 3503100 Bearing, Turbocharger 2
16 3501102 Lockplate 2
17 3501188 Plate, Clamping 1
21 3756754 Seal, Split Ring 1
24 3502066 Lockplate 2
Page 89
Option No.
Group No. 16.05 Marine Gear RG9001,RG9002,RG9003,RG9004
~
I
.,
Page 90
Option No.
Ref Part Part

MARINE GEAR
OPTION RG9001
Borg Warner 71C marine gear.
1 3906985 Gear, Marine 1 Ratio 1.52: 1
2 108708 Capscrew 6 7/16" - 14 x 31/4" long
3 8-622 Washer, Plain 6
OPTION RG9002
2 108708 Capscrew 6 7/16" - 14 x 31/4" long
OPTION RG9003
1 3906987 Gear, Marine 1 Ratio 2.57:1
2 108708 Capscrew 6 7/16" - 14 x 31/4" long
OPTION RG9004
2 108708 Capscrew 6 7/16" - 14 x 3 1/4" long
Page 91
Option No. RG9005,
Group No. 16.05 Marine Gear RG9006
Irg9901 al
Ref Part Part

MARINE GEAR
OPTION RG900S
2 108708 Capscrew 6 7/16" - 14 x 31/4" long
OPTION RG9006
2 108708 Capscrew 6 7/16" - 14 x 3 1/4" long
Page 92
NOTES
Option No.
Group No. 16.05 Marine Gear RG9007,RG9008,RG9012
~I
Page 94
Option No.
Group No. 16.05 Marine Gear RG9007,RG9008,RG9012
Ref Part Part
MARINE GEAR
OPTION RG9007
Brag Warner 72CR2 marine gear for left
hand propeller
rotation.
2 108708 Screw, Hexagon Head 6 7/16" - 14 x 3 1/4" long
3 S-622 Washer, Plain 6
OPTION RG900C
Borg Warner 72CR2 marine gear for right
hand propeller rotation.
2 108708 Screw, Hexagon Head 6 7/16" - 14 x 31/4" long
OPTION RG9012
Borg Warner 72CR2 marine gear for 1ft hand
propeller rotation.
Page 95
Option No. RG9009,
Group No. 16.05 Marine Gear RG9010, RG9011
Ref Part Part

MARINE GEAR
OPTION RG9009
Borg Warner 7000 marine gear.
2 3012481 Screw, Captive Washer 6 7/16" - 14 x 1 1/2" long
OPTION RG9010
OPTION RG9011
Page 96
Option No. RG9014,
Group No. 16.05 Marine Gear RG9015
f99-~
Ref Part Part

MARINE GEAR
OPTION RG9014
Twin disc MC-502 marine gear.
2 S-155 Screw, Hexagon Head 8 7/16" - 14 x 1 1/2" long
3 S-622 Washer. Plain 8
OPTION RG9015
Twin disc MC-502 marine gear.
1 556185 Gear. Marine 1 Ratio 2.00:1
2 S-155 Screw, Hexagon Head 8 7/16" - 14 x 1 1/2" long
3 8-622 Washer. Plain 8
Page 97
Option No. RG9016,
Group No. 16.05.1 Marine Gear Flange RG9017, RG9018
12 ~
\ 13
10
Irg9921 I
Ref Part Part

MARINE GEAR FLANGE
OPTION RG9016
Propeller shaft flange for twin disc MG0502
and MPM IRM 220A marine gears.
9
S-610
Washer, Lock 6
10
S-155
7/16 - 14 x 1 1/2" long
12
208969
Flange, Propeller Shaft 1
13
S-217
Nut, Heavy Hexagon 6
OPTION RG9017
Propeller shaft flange for Borg Warner 7000
gear.
5
108027
Nut, Heavy Hexagon 6
6
S-608
Washer, Lock 4
7
S-106
1/2" - 13 x 1 3/4" long
8
3907011
OPTION RG9018
Propeller shaft flange for Borg Warner 71,
72C or Hurth gears.
1 103009
7/16" - 14 x 1 1/4" long
2 70249
Nut, Lock 4
3 3907010
4 S-622
Lock, Washer 4
Page 98
NOTES
Option No.
Page 100
Option No.
Group No. 16.05 Marine Gear RG9028, RG9029, RG9030, RG9050
Ref Part Part
MARINE GEAR
OPTION RG9028
OPTION RG9029
Borg Warner 71cR2 marine gear for left hand
propeller rotation.
1 3911391 Gear, Marine 1 Ratio 2.03 1
OPTION RG9030
OPTION RG90S0
Borg Warner 71CR2 marine gear for left
2 108708 Screw, Hexagon Head 6 7/16" - 14 x 31/4" long,
3 S-622 Washer. Plain 6
Page 101
Option No. SA9001,
Group No. 16.04.1 Accessory Support SA9002, SA9003
lPf··~~
2
I sa990Sa I
Page 102
Option No. SA9001,
Group No. 16.04.1 Accessory Support SA9002, SA9003
Ref Part Part
ACCESSORY SUPPORT
OPTION SA9001
Marine gear supports for Borg Warner 71,
nc. 22 1/2 inch mounting centers.
1 103023 Capscrew 4 7/16" -14x 1" long
2 3907003 Support, Marine Gear 2
OPTION SA9002
Marine gear supports for Borg Warner 7000.
22 1/2 inch mounting centers.
3 3015282 Screw, Captive Washer Cap 4 7/16" - 14 x 1 1/4" long
4 3905086 Support, Marine Gear 2 Replaced by 3910557
4 3910557 Support, Marine Gear 2
OPTION SA9003
Marine gear supports for TD MG-502. 22 1/2
inch mounting centers.
5 3029620 Screw, Captive Washer Cap 4 1/2" - 13 x 1 1/4" long
6 3005186 Bracket, Gear Box Mtg. 2
Page 103
Group No. 15.03 Belt Guard Option No. SG9005
\
1----
I 59990 1a I
Ref Part Part
BELT GUARD
OPTION SG9005
Front belt guard for B series engines.
1 3908071 Guard, Belt 1
2 3906954 Plate, Cover 1
3 3900631 Screw, Hexagon Head 3 M8 - 1.25 x 25mm
4 3900629 Screw, Hexagon Head 4 M8 - 1.25 x 16mm
5 68368-B Spacer 1
Page 104
Option No.
Group No. 13.05 Starting Motor 8M9001 ,8T9001 ,8T9005
I st900gc I
Ref Part Part

STARTER MOUNTING
OPTION SM9001
. Mounting for cranking motor.
3903834 Screw, Twelve Point Cap 3 M10 - 1.50 x 35mm
STARTING MOTOR
OPTION ST9001
For use with 10/12 pitch ring gear.
2 3909913 Motor, Starting 12 volt Delco-Remy 27MT
OPTION ST9005
For use with 10/12 pitch ring gear.
3 3909914 Motor, Starting 24 volt Delco-Remy 27MT
Page 105
Group No. 08.10 Raw Water Pump Option No. SW9001
AA----8
Isw900g b l
Page 106
Group No. 08.10 Raw Water Pump Option No. SW9'001

Ref Part Part
SEA WATER PUMP

OPTION SW9001
Gear driven raw water pump mounted on
drive flange on back of gear cover. Used on
4B series engines without gear cooler.
1 67950 Clip 1
3 188580 Hose, Elbow 3
5 3008400 Gasket, Lub Oil Pump 1
6 3279096 Brace, Hose 1
8 3910495 Screw, Hexagon Head Cap 2 M12 - 1.75 x 30MM
9 3912019 Pump, Sea Water 1
3908220 Kit, Sea Water Pump Repair Includes impeller, gaskets

seal and seat assembly.
Page 107
Group No. 08.10 Sea Water Pump Option No. SW9003
,
, ,
\ \
.. .r~,
~
.,
-,
."
, \ .. I
,...........--<', \,.. ,
,/ # "",1
\ §w9oogal
Page 108
Group No. 08.10 Sea Water Pump Option No. SW9003

Ref Part Part
SEA WATER PUMP

OPTION SW9003
Gear driven raw water pump mounted on
drive flange on back of gear cover. Used on
48 series engines with gear cover.
1 188580 Hose, Elbow 1
5 3912019 Pump, Sea Water 1
6 3008400 Gasket, Lub Oil Pump 1
3908220 Kit, Sea Water Pump Repair Includes impeller, gaskets

seal and seat assembly.
Page 109
Group No. 11.01 Turbocharger Location Option No. TB9030
18
't'l11_--15
~~-=---10
Itb900gnl
Page 110
Group No. 11.01 Turbocharger Location Option No. T89030

Ref Part Part
MANIFOLD
OPTION TB 9030
Watercooled manifold for 4BT 3.9 high mount
turbo location. Exhaust to front.
3905321 Manifold, Exhaust 1
1 (3904671) Manifold, Exhaust 1
3 3905443 Gasket, Exhaust Manifold 4
3907165 Connection, Water Transfer 1
7 (3904971) Connection, Water Transfer 1
10 3908082 Cover, Intake Manifold 1
13 3908221 Coupling, Elbow Hose 1
14 3905034 Hose, Plain 1
15 210753 Clamp, Hose 4
16 3901804 Hose, Plain 2
17 3008690 Clamp, Hose 4
18 3906623 Tube, Air 1
19 3905089 Hose, Plain 1
Page 111
Group No. 11.01 Turbocharger Location Option No. T89078
21
11~ 18
12 14--
Itb900g0 I
Page 112
Group No. 11.01 Turbocharger Location Option No. TB9078

Ref Part Part
MANIFOLD
OPTION TB9078
Rear mount turbo location for 4BT3.9 marine
engine.
2 3008690 Clamp. Hose 2
3 3026396 Clamp, Hose 2
6 3904341 Screw, Hexagon Head Cap 8 M8 -1.25 x 26mm
7 3904422 Hose, Plain 1
8 3901804 Hose, Plain 1
10 3910578 Hose, Plain 1
11 3905082 Hose, Plain 1
12 3905321 Manifold, Exhaust 1
14 3905443 Gasket, Water Manifold 4
15 3907165 Connection, Water Transfer 1
20 3910331 Tube, Air 1
21 3910332 Cover, Intake Manifold 1
Page 113
Option No.
Group No. 08.07 Thermostat Housing TH9001,TH9004
I th900a I
Page 114
Group No. 10.06 Turbocharger Plumbing Option No. TP9713
ItP900ga I
Ref Part Part
TURBO PLUMBING
OPTION TP 9713
Turbo plumbing components for watercooled
high mount turbo arrangement 48T3.9.
1 S-1008-1 Connector, Female 1
5 3903744 Tube, Tur Oil Drain 1
6 3903745 Hose, Plain 1
7 3908227 Connection, Tur Oil Drain 1
8 3903933 Hose, Flexible 1
Page 115
Group No. 10.06 Turbocharger Plumbing Option No. TP9720
Itp900gbl
Ref Part Part

TURBO PLUMBING
OPTION TP 9720
Turbo plumbing components for watercooled
rear mount turbo arrangement on 4BT3.9-M
engine.
1 S-1008-1 Connector, Female 1
3 108722 Clip 2
6 3903744 Tube, Tur Oil Drain 1 M8 - 1.25 x 20mm
7 3903745 Hose, Plain 2
8 3905083 Hose, Flexible 1
9 3910321 Tube, Tur.Oil Drain 1
10 3910322 Connection Tur Oil Drain 1
Page 116
NOTES
Option No. TR9004,

Group No. 16.05 Transmission Adapter TR9005, TR9006
Page 118
Option No. TR9004,

Group No. 16.05 Transmission Adapter TR9005, TR9006
Ref Part Part
TRANSMISSION ADAPTER
OPTION TR9004
Drive adaptation for Borg Warner 71C, 72C
and Hurth 360, 450, and 630 gears
1 555772 Plate, Drive Marine Gear 1
2 555966 Adapter, Marine Gear 1
3 3012470 Screw, Captive Washer Cap 8 3/8" - 16 x 3/4" long
4 3903112 Screw, Hexagon Head Cap 12 MlO 1.50 x 30mm
OPTION TR9005
Drive adaptation for twin disc MG-502 marine
gear
9 556188 Adapter 1
10 556189 Clutch 1
OPTION TR9006
Drive adaptation for Borg Warner 7000 gear.
6 ·3903112 Screw, Hexagon Head Cap 12 M10 - 1.50 x 30mm
7 3907008 Flexplate 1
8 3907009 Adapter, Marine Gear 1
Page 119
Option No. VB9003,
Group No. 16.03 Vibration Isolators VB9005
Ivb900gal
Page 120
Group No. 03.01.1 Valve Cover Option No. VC9001
LC9001a
Ref Part Part
No.
Number Name Re Remarks
VALVE COVER
OPTION VC 9001
'Has provision for oil fill location in front valve

cover
1 3902666 Gasket, Valve Cover 4
2 3910824 Seal, G'Ring 4

M8 - 1.25 x 26mm
4 3902604 Cover, Valve 3
5 3902605 Cover, Valve 1
7 3901895 Cap, Filler 1
Page 121
Option No.
Group No. 08.07.1 Water Inlet Connection WI9005,WI9010,WI9702
3
j
/
j
o
I wi900a I
Page 122
Option. No.
Group No. 08.07.1 Water Inlet Connection WI9005,WI9010,WI9702
Ref Part Part
WATER INLET CONNECTION

OPTION WI 9005
Water inlet connection pointing straight out to
side
1 3903786 Connection, Water Inlet 1
OPTION WI 9010
Water inlet connection pointing to rear of
engine.
10 3907007 Connection, Water Inlet 1
4 3008468 Plug, Pipe 1
OPTION WI 9702
Plug and connection for use in water inlet
connection to be used with water cooled
exhaust manifold.
4 3008468 Plug, Pipe 1
I
Page 123
Group No. 08.01 Water Pump Option No. WP9001
/
I /rr·.•
/ I\ I\ I\
,~\"
y,
~•• I'
\ '
\ \ \ .../ "\ 'J I I
.,
,,' ... Jt
' ..\" I\ I "\'
- /
'.t
,~t',
t I
\',

•
Y -...','::-.7
I r".,) "'-
<, _ ;
J/
I I
I J
;/
t<7
\
I r,"
.,
v:
' <;
r<
\ ,
t ", : , ' / //
I
~r
.-r~""
/',' , , v,
../ .,
\
II \" ~j I I \ -, ',' I'... " \
" \ \ ,,\,,' " ./ ,,".) 1./.1
I \'~\ \1 , , ' \ ..\.;,. ... -,/
I \~ \ , " ,
I \,\ \ \j \~,
" ", \ \I (>

...... " '
I
, 1 r,
\',
",.~...... 6: "..
" \
.J
\ \
II
I
I r-«
",
" / ..........
'-
-
'\ '~ , , ('"~,
oJ'.,
,
( I I I \ .. ~ r.
I , "
, '..
I '
I
,
I wp900ga
Ref Part Part

WATER PUMP
OPTION WP9001
3802004 Pump, Water 1

1 (3903749) Pump, Water 1
Page 124
NOTES
Group No. 11.01 Exhaust Manifold Option No. XM9008
12
I
6-- 10
Ixm9008al
Page 126
Group No. 11.01 Exhaust Manifold Option No. XM9008

Ref Part Part
EXHAUST MANIFOLD
OPTION XM 9008
Watercooled exhaust with exhaust outlet on
top for naturally aspirated engines.
4 3904972 Connection, Exhaust Outlet 1
6 3905034 Hose, Plain 2
3905321 Manifold, Exhaust 1
7 (3904671) Manifold, Exhaust 1
9 3905443 Gasket, Water Manifold 4
3907165 Connection, Water Transfer 1
10 (3904971 ) Connection, Water Transfer 1
Page 127
Option No. XS9027,
Group No. 11.01.1 Exhaust Connection XS9028
~~4/
\
~_. -11
""
i I -
"
-'I"
---12
,
A
" I
I
I
I
I
,... - -
I
I
\ xs900gd I
Page 128
Option No. XS9027,
Group No. 11.01.1 Exhaust Connection XS9028
Ref Part Part
EXHAUST CONNECTION
OPTION XS9027
90 Degrees turbo exhaust elbow for adapting
to front and up exhaust to a 4 inch pipe.
6 S-910-B Pipe, Plug 1
8 3903652 Clamp, V Band 1
9 3910991 Pipe, Exhaust Outlet 1
10 3905071 Brace, Exh Out Conn 1
OPTION XS9028
90 degree wet exhaust elbow mounted on
turbocharger.
4 3905320 Connection, Exhaust Outlet 1
5 3905325 Plate, Clamping 4
Page 129
Group No. 05.20 Injection Pump (CAV) Option No. 00000
Page 130
Group No. 05.20 Injection Pump (CAV) Option No. 00000

Ref Part Part
CAV DPA SERVICE PARTS
1
3905125
Kit, Soleniod 1
24V Actuate to run.
1
3904630
Kit, Soleniod 1
12V Actuate to ru n.
2
3904631
Kit, Throttle Lever 1
3
3904632
Lever, Shutoff 1
4
3904633
Spring, Shutoff 1
5
3904634
Locknut 3
6
3904635
O'Ring, Solenoid 1
7
3904636
Washer 3
8
3904637
Screw, Idle Set 2
9
3904638
Washer, Flat 2
10
3904639
Nut, Self Locking 2
11
3904640
Orifice, Bleed 1
12
3904641
Fitting, Inlet 1
13
3904642
Washer, Copper Inlet 1
14
3904643
Fitting, Return 1
15
3904644
Washer, Sealing 9
16
3904645
Fitting, Banjo 4
17
3904646
Bolt, Banjo 4
18
3904647
Cover, Inspection 1
19
3904648
Gasket, Cover 1
20
3904649
Bolt, Cover 2
21
3904650
Assembly, Screw 2
22
3904651
Assembly, Screw 1
23
3904652
Filter, Inlet 1
24
3904653
Washer, Vent Screw 1
25
3904654
Washer, Copper 2
26
3904655
Cap, Sealing 1
27
S-203-A
Nut, Regular Hexagon Jam 1
28
S-609
Washer, Lock 1
29
3904777
Spring, Soleniod 1
30
3904778
Screw, Cap 1
Locked Timing
31
3904779
Washer 1
Locked Timing
32
3904780
Seal 1
Locked Timing
33
3904781
Guide, Spring 1
34
3902332
Key, Plain Woodruff 1
35
3905694
Bracket 1
4 Cylinder only
36
3907485
Washer, Fiber 2
37
3907486
Gasket 1
38
3907487
O'Ring 4
39
3907488
Washer 1
40
3907489
O'Ring 2
41
3907490
Gasket 1
42
3907491
O'Ring 2
43
3907492
Washer 1
44
3907493
Spring 1
3907494
Spring 1
3907495
Spring 1
3907496
Spring 1
45
3907497
Checkball 1
Page 131
Group No. Spares Kit Option No. 0000
Ref Part Part

SPARES KIT
3802079 Spares kit 4B Marine Spares Kit

3802004 Engine Water Pump 1
3901837 G'Ring Seal 4
3902666 Valve Cover Gasket 4
3903091 Alternator Belt 1
3903301 Thermostat Housing Gasket 1
3903640 Fuel Filter 1
3904044 Lift Pump Gasket 1
3904374 Lift Pump 1
3907022 Filler Cap 1
3907024 FuellWater Separator Elem 1
3908220 Kit, Sea Water Pump Repair 1
3908616 Lube Oil Filter 1
3910343 Heat Exchanger Gaskets 1
3910706 Marine Grey Paint 1
Page 132
Group No. 17.01 Gasket Set Option No. 0000
Ref Part Part
Upper Engine Set
3802016 Set, Upper Engine Gasket 1 Standard thickness

3900808 Seal, Injector 4
3901097 Seal, Valve Stem 8
3901356 Gasket, Turbocharger 1
3905443 Gasket, Water Manifold 4
3901805 Gasket, Oil Drain 1
3910824 Seal, O'Ring 4
3901999 Gasket, Intake Manifold 1
3902363 Seal, Rectangular Ring 1
3902425 Washer, Sealing 1
3902666 Gasket, Valve Cover 4
3903037 Washer, Plain 5
3903301 Gasket, Thrm Hsg Cover 1
3903251 Gasket, Exh Out Conn 1
3907054 Gasket, Cylinder Head 1
Page 133
Ref Part Part
Upper Engine Set
3802017 Set, Upper Engine Gasket 1 15mm Over thickness

Upper Engine Set
3802018 Set, Upper Engine Gasket 1 .50mm Over thickness

3903846 Seal, 0' Ring 1
Page 134
Ref Part Part
Lower Engine Set
3802019 Set, Lower Engine Gasket 1

154916 Gasket Hydraulic Pump 1
3008400 Gasket, Lub Oil Pump 1
3900267 Seal,O'Rir.g 4
3901019 Gasket, Rear 1
3901020 Nozzle, Piston Cooling 4
3903927 Seal,O'Ring 1
3904044 Gasket, Cover Plate 1
3904056 Gasket, Push Rod Cover 1
3904353 Seal, Oil 1
3904427 Gasket, Oil Cooler Core 1
3905218 Gasket, Tachometer 1
3905468 Gasket, Flange 1
3905589 Gasket, Filter Head 1
3905685 Gasket, Fuel Pump 1
3907836 Gasket, Gear Housing 1
3908096 Gasket, Cover Plate 1
3909410 Kit, Seal 1
3910500 Gasket, Gear Cover 1
3911535 Gasket, Oil Pan 1
3912473 Seal, O'Ring
Page 135
Group No. Repair Kits Option No.
Ref Part Part
REPAIR KITS
3802067 Kit, Turbo Repair
3802010 Set, Main Bearing 1 Standard

3802011 Set, Main Bearing 1 0.25mm Oversize
3802082 Bearing, Crankshaft Thrust 1 .srnm Oversize Bore/5mm Oversize Thrust

3802084 Bearing, Crankshaft Thrust 1 1.0mm Oversize Bore/1.0mm Oversize Thrust
3802060 Kit, Engine Piston 4 Std. CPL591 & CPL721

3802062 Kit, Engine Piston 4 .5mm Oversize CPL591 & CPL721
3802064 Kit, Engine Piston 4 1.0mm Oversize CPL591 & 721
3802100 Kit, Engine Piston 4 Std. CPL741

3802102 Kit, Engine Piston 4 .srnrn Oversize CPL741
3802104 Kit, Engine Piston 4 1.0mm Oversize CPL741
3802040 Set, Piston Ring 4 STD. CPL591 & CPL721

3802042 Set, Piston Ring 4 .5mm OIS CPL591 & CPL721
3802044 Set, Piston Ring 4 1.0mm OIS CPL591 & CPL721
3802050 Set, Piston Ring 4 STD. CPL741

3802052 Set, Piston Ring 4 .5mm OIS CPL741
3802054 Set, Piston Ring 4 1.0mm OIS CPL741
Page 136
....
INDEX
Part No. Description Page No. Part No. Description Page No.
AM8012SS Hose, Flexible 73 208969 Flange, Propeller Shaft 98
AM8015SS Hose, Flexible 75 209773 Clamp, Hose 73, 107, 129
AM8023MS Hose, Flexible 73, 77 210753 Clamp, Hose 111, 127
AS400560MS Hose 57 555538 Hose 57
AS4014SS Hose, Flexible 61 555772 Plate, Drive Marine Gear 119
AS4018SS Hose, Flexible 63 555966 Adapter, Marine Gear 119
S- 106 Screw, Hexagon Head Cap 98' 556184 Gear, Marine 97
S- 114 Screw, Hexagon Head Cap 33, 37 556185 Gear, Marine 97
S- 155 Screw, Hexagon Head 97, 98 556188 Adapter 119
S- 203-A Nut, Regular Hexagon Jam 131 556189 Clutch 119
S-205 Nut, Regular Hexagon 19 3002604 Clip 33
S- 217 Nut, Heavy Hexagon 98 3005186 Bracket, Gear Box Mtg. 103
S- 224 Nut, Heavy Hexagon 33, 73, 77 3005845 Elbow, Male Adapter 77
S-258 Nut, Heavy Hexagon Jam 37 3007635 Plug, Expansion 23
S-279 Nut, Heavy Hexagon Jam 41 3007636 Plug, Expansion 111,113
S- 600 Washer, Lock 33, 37 3008400 Gasket, Lub Oil Pump 27, 107, 135
S- 608 Washer, Lock 98 3008468 Plug, Pipe 23. 114
S- 609 Washer, Lock 131 3008690 Clamp, Hose 111.113
S- 610 Washer, Lock 55, 98 3009330 Washer, Plain 111.113
S- 622 Washer, Plain 91,92,97, 101 3011610 Washer, Plain 10
S- 631 Washer, Plain 37 3012470 Screw, Captive Washer Cap 119
S-910-B Pipe, Plug 129 3012481 Screw, Captive Washer 96
S- 915 Nipple, Plain 77 3015232 Gauge, Pressure 37
S-920 Nipple, Pipe 61,63 3015234 Gauge, Temperature 37
S-949 Coupling, Pipe 77 3015235 Voltmeter 37
S- 949-B Plug, Pipe 55, 57 3015237 Transducer 33, 37
S-960 Pipe, Tee 61,63 3015238 Transducer 33. 37
S- 1008-1 Connector, Female 115,116 3015282 Screw, Captive Washer Cap 103
S- 1047-A Elbow, Male Adapter 57 3018920 Brace, Retaining 33
S- 1068 Nut, Tube 49 3022279 Light, Indicator 33, 37
S1070 Seal, Grommet 49 3026396 Clamp, Hose 113
9539-A Hose, Plain 73,75 3027472 Screw, Hexagon Head Cap 55
43828-A Clamp, Hose 61,63,115 3027646 Plug, Expansion 23
43828-B Clamp, Hose 75,77 3027685 Screw, Hexagon Head Cap 29
43828-C Clamp, Hose 55, 57 3029620 Screw, Captive Washer Cap 103
43828-0 Clamp, Hose 55 3030868 Voltmeter 33
43828-E Clamp, Hose 57 3030871 Gauge, Pressure 33
62392 Washer, Plain 29 3030872 Gauge, Temperature 33
63223 Hose 5 3031734 Tachometer 33, 37
63549 Hose 55, 57 3032800 Gauge, Pressure 37
67950 Clip, Plain 61,63 3032801 Gauge, Pressure 33
68139 Elbow, Adapter 61,63 3039524 Pickup, Magnetic 33, 37
68241 Zinc, Plug 55, 57 3050692 Switch, Magnetic 37
68368-B Spacer 104 3200782 Plate, Cover 27
69461 Connector, Male 75 3275209 Hose, Plain 55, 57
70249 Nut, Lock 98 3275391 Hose, Molded 73, 75, 129
70458-A Hose 8 3278486 Fan, Alternator 31
70470 Elbow, Street 73,77 3278487 Alternator 31
102846 Switch, Ignition 33, 37 3279096 Brace, Hose 107
103009 Screw, Hexagon Head Cap 98 3318919 Strainer, Fuel 49
103023 Capscrew 103 3501102 Lockplate 89
108027 Nut, Heavy Hexagon 98 3501188 Plate, Clamping 89
108708 Capscrew 91,92, 101 3502066 Lockplate 89
108722 Clip 116 3502449 Seal, Rectangular Ring 89
112105 Elbow, Adapter 61 3503100 Bearing, Turbocharger 89
135144 Clamp, T Bolt 2, 5, 7 3503335 Nut, Regular Hexagon 89
137795 Screw, Hexagon Head Cap 107 3503347 Screw, Flat Head Cap 89
140411 Spacer, Mounting 41 3503562 Nut, Lock 89
154916 Gasket, Hydraulic Pump 135 3503662 Slinger, Oil '89
159110 Relay 33 3503668 Baffle, Oil 89
173677 Elbow, Male Adapter 73, 75 3503677 Plug, Threaded 89
176743 Hose, Rubber Elbow 55 3503678 Adapter, Reducing 89
187368 Adapter, Plain 33, 37 3518980 Collar, Thrust 89
188580 Hose, Elbow 107, 109 3518987 Bearing, Thrust 89
195265 Plug, Pipe 66 3519163 Screw, Drive 89
200844 Clamp, Hose 9 3519302 Shield, Turbocharger Heat 89
208603 Sending Unit, Pressure 33, 37 3519336 Shaft and Wheel 89
Page 137
INDEX
3519905 Dataplate 89 3900629 Screw, Hexagon Head Cap 5, 7. 17, 51, 63,
3520702 Housing, Tur Bearing 89 78
3521711 Impeller, Tur Compressor 89 3900630 Screw, Hexagon Head Cap 41.46,116
3521832 Clamp, V Band 89 3900631 Screw, Hexagon Head Cap 47, 61, 104
3522390 Housing, Compressor 89 3900632 Screw, Hexagon Head Cap 66, 114
3522801 Diffuser, Turbocharger 89 3900633 Screw, Hexagon Head Cap 17
3522827 Screw, Hexagon Head Cap 89 3900677 Screw, Hex Head cap 70
3523049 Union, Banjo Connector 89 3900687 Plug, Expansion 23
3523050 Screw. Banjo Connector 89 3900706 Screw, Slotted Set 19
3523242 Housing. Turbine 89 3900808 Washer, Sealing 82. 133. 134
3523244 Turbocharger 87. 89 3900919 Screw, Connection Rod Cap 81
3523958 Seal, Rectangular Ring 89 3900955 Plug, Expansion 23, 67
3525526 Rotor Assembly 89 3900956 Plug, Expansion 23
3756754 Seal, Split Ring 89 3900958 Plug, Expansion 23, 71
3758848 Seal, Split Ring 89 3900965 Plug, Expansion 23
3759917 Screw, Hexagon Head Cap 89 3900967 Cap, Main Brg 23
3762259 Ring, Retaining 89 3901019 Gasket, Rear 43, 135
3802004 Pump, Water 124, 132 3901020 Nozzle, Piston Cooling 23, 135
3802005 Kit,lntake Valve 85 3901090 Bearing, Main 25
3802006 Kit,lntake Valve 85 3901091 Bearing, Main 25
3802009 Injector, Fuel 82 3901092 Bearing, Main 25
3802010 Set, Main Bearing 25, 136 3901093 Bearing, Main 25
3802011 Set. Main Bearing 25, 136 3901094 Bearing, Main 25
3802012 Set, Main Bearing 25, 136 3901097 Seal, Valve Stern 85, 133
3802013 Set. Main Bearing 25, 136 3901117 Valve, Intake 85
3802014 Set, Main Bearing 25, 136 3901150 Bearing, Main 25
3802016 Set, Upper Engine Gasket 133 3901151 Bearing, Main 25
3802019 Set, Lower Engine Gasket 135 3901154 Bearing, Main 25
3802037 Injector, Fuel 82 3901170 Brg., Conn. Rod 81
3802040 Set, Piston Ring 81, 136 3901171 Bearing, Con Rod 81
3802052 Set, Piston Ring 81, 136 3901221 Screw, Hexagon Head Cap 19
3802054 Set, Piston Ring 81, 136 3901249 Screw, Hexagon Head Cap 10,27,41
3802059 Injector, Fuel 82 3901258 Gear, Crankshaft 25
3802060 Kit, Engine Piston 81, 136 3901306 Bushing, Camshaft 23
3802062 Kit, Engine Piston 81, 136 3901356 Gasket, Turbocharger 133, 134
3802064 Kit, Engine Piston 81, 136 3901395 Screw, Hexagon Head Cap 52
3802067 Kit, Turbo Repair 89, 136 3901446 Screw, Hexagon Head Cap 17
3802079 Spares kit 132 3901569 Rod, Engine Connecting 81
3802082 Bearing, Crankshaft Thrust 25, 136 3901607 Valve, Exhaust 85
3802084 Bearing, Crankshaft Thrust 25, 136 3901706 Ring, Retaining 81
3802100 Piston, Engine 81, 136 3901735 Block, Cylinder 23
3802102 Kit, Engine Piston 81, 136 3901761 Support, Cam Thrust 83
3802104 Kit, Engine Piston 81, 136 3901774 Gear, Flywheel Ring 52
3802111 Kit, Turbocharger 87 3901793 Pin, Piston 81
3900068 Dowel, Ring 23 3901804 Hose, Plain 111,113
3900215 Plug, Threaded 78 3901805 Gasket, Oil Drain 87,89, 116,
3900216 Washer, Sealing 78, 135 134
3900227 Screw, Hexagon Head Cap 124 3901837 O'Ring Seal 132
3900240 Nut, RegUlar Hexagon 5, 7, 63 3901895 Cap, Filler 121
3900242 Ring, Retaining 19 3901999 Gasket, Intake Manifold 58, 111, 133
3900245 Washer, Plain 19 3902114 Screw, Hexagon Head Cap 129
3900250 Collet, Valve 85 3902115 Screw, Hexagon Head Cap 27
3900257 Dowel, Pin 23 3902295 Head, Oil Filter 66
3900267 Seal, O'Ring 26, 51 3902332 Key, Plain Woodruff 83, 131
3900269 Washer, Plain 52 3902338 Valve, Pressure Relief 66
3900276 Spring, Valve 85 3902343 Dowel, Ring 23
3900299 Retainer, Valve Spring 85 3902363 Seal, Rectangular Ring 121, 133
3900589 Nut, Hexagon Flange 46 3902425 Washer, Sealing 66, 78, 134
3900620 Screw, Hexagon Head Cap 39, 83 3902460 Screw, Hexagon Head Cap 41, 123
3900621 Screw, Hexagon Head Cap 39 3902501 Stud 46
3900627 Screw, Hexagon Head Cap 43 3902595 Gear, Accessory Drive 27
3902601 Bearing, Roller 27
Page 138
INDEX
3902604 Cover, Valve 121 3904374 Pump, Fuel Transfer 47. 132
3902605 Cover, Valve 121 3904386 Plug, Threaded 66.78
3902606 Plug, Expansion 85 3904408 Guide, Valve Stem 85
3902666 Gasket, Valve Cover 121, 132, 133, 3904409 Guide, Valve Stem 85
134 3904422 Hose, Plain 113
3903035 Screw, Banjo Connector 47 3904427 Gasket, Oil Cooler Core 66, 135
3903037 Washer, Plain 42, 47, 134 3904483 Pin, Roll 25
3903089 Brace. Alternator 39 3904630 Kit, Soleniod 131
3903091 Alternator Belt 132 3904631 Kit, Throttle Lever 131
3903095 Screw, Flat Head Cap 39 3904632 Lever, Shutoff 131
3903096 Screw, Hexagon Head Cap 114 3904633 Spring, Shutoff 131
3903112 Screw. Hexagon Head Cap 73, 75, 87, 113. 3904634 Locknut 131
127 3904635 O'Ring, Solenoid 131
3903200 Screw, Hexagon Head Cap 10,65 3904636 Washer 131
3903242 Bushing, Camshaft 23 3904637 Screw, Idle Set 131
3903251 Gasket. Exh Out Conn 133, 134 3904638 Washer, Flat 131
3903261 Spring, Compression 66 3904639 Nut, Self Locking 131
3903282 Housing, Flywheel 43 3904640 Orifice, Bleed 131
3903301 Gasket, Thrm Hsg Cover 114, 132, 133, 3904641 Fitting, Inlet 131
134 3904642 Washer, Copper Inlet 131
3903380 Washer, Sealing 51, 82, 134 3904643 Fitting, Return 131
3903463 Cover. Access Hole 17 3904644 Washer, Sealing 131
3903475 Seal, Rectangular Ring 17,29 3904645 Fitting, Banjo 131
3903476 Cover, Access Hole 29 3904646 Bolt, Banjo 131
3903522 Tube, Fuel Supply 51 3904647 Cover, Inspection 131
3903523 Tube, Fuel Supply 51 3904648 Gasket, Cover 131
3903524 Tube, Fuel Supply 51 3904649 Bolt, Cover 131
3903525 Tube. Fuel Supply 51 3904650 Assembly, Screw 131
3903609 Screw. Hexagon Head Cap 51 3904651 Assembly, Screw 131
3903640 Filter, Fuel 42. 132 3904652 Filter, Inlet 131
3903652 Clamp, V Band 129 3904653 Washer, Vent Screw 131
3903723 Washer, Plain 51 3904654 Washer, Copper 131
3903728 Washer, Plain 133, 134 3904655 Cap, Sealing 131
3903744 Tube, Turbo Drain 23,115,116 3904671 Manifold, Exhaust 111, 127
3903745 Hose. Plain 115,116 3904679 Rod, Push 19
3903749 Pump, Water 124 3904711 Brace, Tube 51
3903756 Housing, Thermostat 114 3904712 Isolator, Vibration 51
3903757 Bracket, Lifting 114 3904777 Spring, Soleniod 131
3903786 Connection. Water Inlet 123 3904778 Screw, Cap 131
3903794 Cover, Gear 17 3904779 Washer 131
3903826 Pulley, Crankshaft 13 3904780 Seal 131
3903834 Screw, Twelve Point Cap 105 3904781 Guide, Spring 131
3903845 Adapter, Filter Head 42 3904849 Ring, Retaining 17
3903846 Seal, O'Ring 133, 134 3904971 Connection, Water Transfer 111. 127
3903857 Screw, Twelve Point Cap 13 3904972 Connection, Exhaust Outlet 127
3903858 Pulley, Crankshaft 13 3904991 Kit, Cyl Block Hardware 23
3903918 Adapter, Hydraulic Pump 27 3905023 Cover, Push Rod 26
3903924 Pin, Timing 17 3905033 Gasket, Turbocharger 87,89,113
3903927 Seal, O'Ring 17, 135 3905034 Hose, Plain 111. 127
3903933 Hose, Flexible 115 3905047 Tube, Water Transfer 55
3903938 Screw, Hexagon Head Cap 85 3905048 Isolator, Vibration 55, 57
3903939 Screw, Hexagon Head Cap 85 3905049 Bolt, U 73. 75
3903940 Screw, Hexagon Head Cap 19 3905051 Tube, Water Transfer 55, 57
3904044 Gasket, Cover Plate 47, 132, 135 3905055 Isolator, Noise 73. 75
3904056 Gasket, Push Rod Cover 26, 135 3905057 Clamp, Retaining 55.57
3904089 Seal, Oil 43 3905058 Tube, Sea Water Pump 107
3904105 Insert, Valve 85 3905059 Tube, Sea Water Pump 73,75
3904166 Sleeve, Salvage 23 3905061 Tube, Sea Water Pump 109
3904181 Plug, Threaded 43 3905064 Tube, Sea Water Pump 107
3904217 Screw, Hexagon Head Cap 23 3905068 Harness, Wiring 33, 37
3904230 Clamp, Spring Hose 26 3905071 Brace, Exh Out Conn 129
3904320 Core, Cooler 66 3905082 Hose, Plain 113
3904341 Screw, Hexagon Head Cap 51,58,113 3905083 Hose, Flexible 116
3904344 Brace, Tube 51 3905085 Support, Front Engine 41
3904345 Brace, Tube 51 3905086 Support, Marine Gear 103
3904353 Seal, Oil 17, 135 3905089 Hose, Plain 111
3904369 Bushing, Camshaft 23 3905095 Tank, Expansion 61,63
Page 139
INDEX
3905097 Bracket, Air Cleaner 10 3906232 Bearing, Crankshaft Thrust 25
3905099 Brace, Air Cleaner 10 3906233 Bearing, Crankshaft Thrust 25
3905125 Kit, Soleniod 131 3906234 Bearing, Crankshaft Thrust 25
3905217 Adpter, Angle Drive 29 3906413 Pump, Lube Oil 70
3905218 Gasket, Tachometer 29, 135 3906452 Beanng, Crankshaft Thrust 25
3905223 Connection, Oil Suction 78 3906454 Bearing, Crankshaft Thrust 25
3905306 Adapter, Tac Takeoff Drive 29 3906526 Cover, Rear 43
3905307 Screw, Banjo Connector 51 3906593 Hose, Plain 26
3905319 Hose, Elbow 73,77 3906610 Dataplate 14
3905320 Connection. Exhaust Outlet 129 3906619 Plug, Pipe 23, 66
3905321 Manifold, Exhaust 111,113 3906621 Screw, Hexagon Head Cap 119
3905323 Coupling, Elbow Hose 123 3906623 Tube. Air 111
3905325 Plate, Clamping 129 3906693 Seal, Rectangular Ring 17, 135
3905326 Cleaner, Air 2 3906694 Seal, Rectangular Ring 133, 134
3905329 Panel, Instrument 33, 37 3906696 Seal, Rectangular Ring 135
3905330 Harness, Wiring 33, 37 3906697 Seal, Rectangular Ring 123, 135
3905331 Harness, Wiring Extension 34 3906698 Seal, Rectangular Ring 124, 135
3905332 Harness, Wiring Extension 34 3906773 Washer, Sealing 133. 134
3905333 Harness, Wiring Extension 34 3906854 Insert, Valve 85
3905334 Isolator. Vibration 120 3906954 Plate. Cover 104
3905335 Cooler, Oil 77 3906985 Gear, Marine 91
3905344 Bracket, Heat Exchanger 55, 57 3906988 Gear, Marine 91
3905351 Seal, Grommet 42 3906989 Gear, Marine 92
3905353 Tee, Male Union 42 3906990 Gear, Marine 92
3905363 Tube, Fuel Supply 42 3906991 Gear, Marine 95
3905376 Block, Cylinder 23 3906994 Gear, Marine 96
3905387 Brace, Fuel Pump 46 3906995 Gear. Marine 96
3905388 Tee, Male Union 51 3906998 Gear, Marine 95
3905391 Seal, Grommet 51 3907002 Separator, Fuel Water 48
3905425 Tube, Oil Gauge 67, 69 3907003 Support, Marine Gear 103
3905426 Screw, Hexagon Head Cap 39 3907006 Isolator, Vibration 41
3905443 Gasket, Exhaust Manifold 111,113,127, 3907007 Connection, Water Inlet 123
134 3907008 Flexplate 119
3905468 Gasket, Flange 78, 135 3907009 Adapter, Marine Gear 119
3905589 Gasket, Filter Head 135 3907010 Flange, Propeller Shaft 98
3905616 Flywheel 52 3907011 Flange. Propeller Shaft 98
3905649 Tube, Fuel Supply 47 3907014 Dipstick 67
3905685 Gasket, Fuel Pump 46, 135 3907015 Dipstick 69
3905692 Tube, Fuel Drain 51 3907016 Dipstick 69
3905694 Bracket 131 3907022 Cap, Filler 57,61,64
3905703 Tube, Fuel Drain 51 3907024 Filter, Fuel 48, 132
3905799 Tube, Oil Gauge 69 3907049 Screw, Hexagon Head Cap 121
3905800 Tube, Oil Gauge 69 3907054 Gasket, Cylinder Head 85, 133
3905802 End, Oil Gauge Tube 69 3907055 Gasket, Cylinder Head 85, 134
3905803 Brace, Tube 69 3907056 Gasket, Cylinder Head 85, 134
3905804 Brace, Tube 69 3907156 Piston, Engine 81
3905831 Flywheel 52 3907157 Piston, Engine 81
3905840 Housing, Thermostat 114 3907158 Piston, Engine 81
3905860 Screw, Banjo Connector 42 3907165 Connection, Water Transfer 111,113
3905888 Bracket, Belt Tensioner 39 3907167 Coupling, Plain 61,63
3905933 Housing, Timing 17 3907240 Tappet, Valve 20
3906029 Tube, Fuel Supply 51 3907431 Gear, Camshaft 83
3906030 Tube, Fuel Supply 51 3907446 Camshaft 83
3906031 Tube, Fuel Supply 51 3907485 Washer, Fiber 131
3906032 Tube, Fuel Supply 51 3907486 Gasket 131
3906080 Sleeve, Wear 25 3907487 O'Ring 131
3906081 Sleeve, Wear 25 3907488 Washer 131
3906206 Guide, Valve Stem 85 3907489 O'Ring 131
3906208 Piston, Engine 81 3907490 Gasket 131
3906209 Piston, Engine 81 3907491 O'Ring 131
3906223 Piston, Engine 81 3907492 Washer 131
3906230 Bearing, Crankshaft Thrust 25 3907493 Spring 131
3906231 Bearing, Crankshaft Thrust 25 3907494 Spring 131
Page 140
INDEX
3907495 Spring 131 3910345 Screw, Hexagon Head 55, 57
3907496 Spring 131 3910411 Housing, Gear 17
3907497 Checkball 131 3910495 Screw. Hexagon Head Cap 107
3907537 Washer, Spring 78 3910500 Gasket, Gear Cover 17, 135
3907555 Plug, Expansion 19 3910527 Screw, Hexagon Head Cap 39
3907570 Pan, Oil 78 3910540 Screw, Hexagon Head Cap 43
3907586 Baffle, Breather 26 3910556 Washer, Fiber 55, 57
3907618 Adpter. Angle Drive 29 3910557 Support. Marine Gear 103
3907789 Screw, Hexagon Head Cap 111,113 3910559 Cleaner, Air 8
3907803 Crankshaft 25 3910570 Screw, Hexaqon Head Cap 13
3907836 Gasket, Gear Housing 17, 135 3910578 Hose. Plain 61, 63
3907860 Screw, Hexagon Head Cap 78 3910582 Exchanger, Heat 55, 57
3907982 Pulley, Crankshaft 13 3910588 Brace, Tube 51
3907998 Screw, Round Head Cap 17 3910589 Brace, Tube 51
3908014 Screw, Hexagon Head Cap 41 3910649 Shaft, Accessory Drive 27
3908031 Crankshaft, Engine W/Gear :'5 3910652 Adapter, Hydrauhc Pump 27
3908066 Support, Engine 41 3910706 Thermostat 30, 132
3908067 Bracket, Vib Isolator 41 3910713 Support, Alternator 39
3908071 Guard, Belt 104 3910715 Spacer, Mounting 39
3908082 Cover, Intake Manifold 111 3910810 Lever, Rocker 19
3908083 Cover, Intake Manifold 58 3910811 Lever, Rocker 19
3908092 Plug, Expansion 111,113 3910814 Support, Rocker Lever 19
3908095 Plate, Cover 43 3910824 Seal. O'Ring 121, 133
3908096 Gasket, Cover Plate 135 3910875 Pump, Injection Cav 45
3908118 Bracket, Lifting 65 3910991 Pipe, Exhaust Outlet 129
3908220 Kit, Sea Water Pump Repair 107, 109 3911315 Tensioner, Belt 39
3908221 Coupling, Elbow Hose 111.113 3911331 Gear, Fuel Pump 46
3908226 Screw, Hexagon Head Cap 57 3911389 Gear, Marine 101
3908227 Connection. Tur Oil Drain 115 3911390 Gear. Marine 101
3908228 Bracket, Solenoid 33. 37 3911391 Gear. Marine 101
3908465 Plug. Pipe 85 3911392 Gear, Marine 101
3908468 Plug, Pipe 85 3911399 Tank, Expansion 57
3908560 Pulley, Alternator 39 3911463 Wire, Ground 37
3908563 Retainer, Alt Pulley 39 3911535 Gasket, all Pan 78, 135
3908564 Belt, V Ribbed 39 3911722 Cap. Rain 5, 7
3908580 Pump, Injection Cay 45 3911723 Cleaner, Air 5, 7
3908581 Pump, Injection Cav 45 3911724 Strap, Air Cleaner 5, 7
3908582 Pump, Injection Cay 45 3911725 Hose, Molded 7
3908612 Screw, Drive 14 3911734 Bracket. Oil Cooler 73,75
3908616 Cartridge, Lub Oil Filter 66, 132 3911735 Support, Front Engine 41
3908646 Pump. Injection Cav 45 3911737 Tube, Air 8
3908647 Pump, Injection Cav 45 3911739 Silencer, Air Intake 9
3908674 Pump, Injection Cav 45 3912016 Element, Air Int Silencer 9
3909356 Seal, Rectangular Rmg 82 3912019 Pump, Sea Water 107, 109
3909376 Plunger, Prs Regulator 66 3912072 Screw, Self Tapping Metal 43
3909395 Clamp, Spring Hose 69 3912473 Seal. O'Ring 43, 135
3909410 Kit, Seal 43, 135 3912638 Gasket. Filter Head 66
3909475 Injector, Fuel 82 3912772 Retainer, Belt 17
3909532 Injector, Fuel 82 3913386 Head, Cylinder 85
3909670 Clip 26
3909695 Manifold, Fuel 51
3909913 Motor, Starting 105
3909914 Motor, Starting 105
3910044 Pump, Injection Cav 45
3910248 Plug, C'Rlng 43
3910260 Seal, O'Ring 43
3910275 Head, Cylinder 85
3910321 Tube, Tur.Oil Drain 116
3910322 Connection Tur Oil Drain 116
3910327 Dataplate 14
3910331 Tube, Air 113
3910332 Cover, Intake Manifold 113
3910336 Spacer, Mounting 13
3910339 Washer, Plain 87, 89
3910343 Gasket, End 55, 57
3910344 End, Cover 55, 57
Page 141

Cummins B Series Marine Parts Manual - BN 3822100-01 PDF

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c 4B, 4BT, 3.

Cerl. 1.0 C.1.0./ L Series CPL Engine Serial No.

C Engine Company, Inc.

Oate of Mfg. Low Idle RPM I E.CS. Model Name

USE THIS INFORMATION WHEN ORDERING PARTS.

Refer to it when ordering parts from your Cummins Dealer or Distributor.

Engine Model _ Engine Serial No. _ CPL Number _

Manufacturer Make _ Model _ Serial Number _

Element, Fuel Filter _ Element, Air _

Element, Lube Oil _ Belt, Fan _

Injector _ Fuel Pump Assembly _

YOU OWN THE BEST ... REPAIR WITH THE BEST

This catalog was compiled by Jeanie Armstrong in Parts Communications.

Control Parts List (CPL)

Control Parts List (CPL) Components - 48

Option No. Description Page No.

TR9903 " Drive Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. TR9005

WI9903 Water Inlet Connection WI9005

WI9906 . . . . . . . . . . . . . . Water Inlet Connection. . . . . . . . . . . . . . . . . . . . . .. WI9010

XM9906. . . . . . . . . . . . .. Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . XM9011

XS9918 . . . . . . . . . . . . .. Exhaust Elbow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . XS9028

XS9919 . . . . . . . . . . . . .. Exhaust Elbow XS9027

Accessory Support. . . . . . . . . . . . . . . . .. . ..... 103

Ref Part Part

Group No. 10.04 Air Cleaner Option No. AC9017

Group NO.1 0.04 Air Cleaner Option No. AC9017

Group NO.1 0.04 Air Cleaner Option No. AC9019

Ref Part Part

1 200844 Clamp, Hose

Ref Part Part

FRONT DRIVE ADAPTER I

FRONT GEAR COVER

Group No. 03.01 Rocker Lever Option l'Jo. BP9704

Group No. 04.01 Cam Follower Tappet Option No. BP9705

.. /~.~ '1'1...\ I bp9705a

'~" "==-' '4

Ref Part Part

1 3907240 Tappet, Valve 8

3905376 Block. Cylinder 1

BP9783 Same as BP9782

BLOCK SERVICE PARTS

17 3900967 Cap. Main Brg 5 Semi-finished

OPTION BP 9782 & BP 9783

3908031 Crankshaft, Engine W/Gear 1

MAIN BEARING SETS

3802010 Set, Main Bearing 1 Standard

3802011 Set, Main Bearing 1 0.25mm Oversize bore

3802012 Set, Main Bearing 1 0.50mm Oversize bore

3802013 Set, Main Bearing 1 0.75mm Oversize bore

3802014 Set, Main Bearing 1 1.00mm Oversize bore

3802084 Bearing, Crankshaft Thrust 1 1.0mm Oversize bore / 1.00mm oversize

7 3906080 Sleeve, Wear 1 Front

Ref Part Part

1 3904056 Gasket, Push Rod Cover 1

2 3905023 Cover, Push Rod 1

3 3907586 Baffle, Breather 1

4 3900267 Seal, G'Ring 2

5 3900629 Screw, Hexaqon Head Cap 2

6 3906593 Hose, Plain 1

7 3904230 Clamp, Spring Hose 1

FRONT GEAR TRAIN

Ref Part Part

Ref Part Part