Catalogo Afa Cummins qsb4.5

AFA Comprehensive New
Replacement Parts Catalog
for Cummins® Models,
QSB4.5 Series C.I.
Diesel Engines.
AFA INDUSTRIES INCORPORATED

Manufacturer & supplier of heavy duty Diesel
Engine & Fuel Systems Replacement Parts

Page 1
CONTENTS
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURES PAGE 6
CYLINDER BLOCK PAGE 7, 8
CRANKSHAFT / MAIN BEARING PAGE 9, 10
VALVE TAPPETS PAGE 11
FRONT GEAR HOUSING PAGE 12
AIR COMPRESSOR PAGE 13, 14, 15, 16
CAM FOLLOWER COVER PAGE 17
VIBRATION DAMPER PAGE 18
THERMOSTAT PAGE 19
ALTERNATOR PAGE 20
FAN DRIVE PAGE 21
FLYWHEEL HOUSING PAGE 22, 23
FUEL PUMP PAGE 24
FUEL TRANSFER PUMP PAGE 25, 26
FLYWHEEL PAGE 27, 28
FRONT GEAR COVER PAGE 29, 30
OIL COOLER PAGE 31
GAUGE OIL LEVEL PAGE 32
OIL PUMP PAGE 33
OIL PAN PAGE 34, 35
ENGINE CONTROL MODULE PAGE 36, 37
CAMSHAFT PAGE 38
PISTON KIT PAGE 39, 40
CYLINDER HEAD PAGE 41, 42
INJECTOR PAGE 43, 44
TURBOCHARGER PAGE 45, 46
ROCKER LEVER PAGE 47, 48
VALVE COVER PAGE 49
WATER PUMP PAGE 50
WATER PUMP DRIVE PULLEY PAGE 51, 52
BELT TENSIONER PAGE 53
GASKET UPPER PAGE 54
GASKET LOWER PAGE 55
Page 2
INTRODUCTION
AFA Industries has assembled this “QSB4.5” Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins “QSB4.5” engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.
All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
“IMPORTANT NOTE”
CUSTOMER PARTS INFORMATION
The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.
*Cummins is a registered trademark of the Cummins Engine Co. Inc.
Page 3
WARRANTY POLICY
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
AFA Industries Incorporated

Page 4
WARRANTY for Replacement Parts
GARANTIA para Partes de Reposición
Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.
El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados.

No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán
partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti-
congelante, elementos del filtro, bandas, mangueras y otros complementos de
mantenimiento que no son re-usables por la falla bajo cobertura.
Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se

Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el
dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.
Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.
El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.
El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales

incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño
es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su
negocio como resultado de un fallo bajo garantía.
Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
AFA no es responsable por fallas como resultado de reparaciones impropias o

instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos
provistos por AFA sin costo alguno al dueño.
La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.
AFA Industries Incorporated
Page 5
TYPICAL ENGINE ILLUSTRATION OF QSB4.5 SERIES “CUMMINS"
ENGINE
*Cummins is a registered trademark of the Cummins Engine Co. Inc.
Page 6
QSB4.5 SERIES CYLINDER BLOCK
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Cylinder Block Cylinder Block
Engine: "B" Series
Cylinders: 4
Aspiration: Turbocharged
Block Painted: No 360
Degrees Thrust Bearing: No
Fuel System Type: Electronic
Engine Displacement (l): 4.5
Reduced Width Main Bearing:
No
CNS may use A3900965
expansion plug in place of
A3922072 expansion plug.
A3938366 Block, Cylinder 1 Serviced as A4089546
1 A3900956 Plug, Expansion 3
Page 7
QSB4.5 SERIES CYLINDER BLOCK

4 A3927948 Screw, Hex Flange Head Cap 10
A3974157 Cap, Main Bearing 5
5 A3900068 Dowel, Ring 2
6 A3974156 Cap, Main Bearing 1
7 A3938364 Block, Cylinder 1
8 A3940059 Bushing 1
9 A3926047 Seal, O Ring 1
A3678923 Plug, Threaded 2 M10 X 1 X 13.5
10 A3678924 Plug, Threaded 1 M10 X 1 X 13.5
11 A3678925 Seal, O Ring 1 M10
12 A4931643 Plug, Pipe 1 1/2 NPT
13 A3900257 Dowel, Pin 1
16 A3937214 Nozzle, Piston Cooling 4
Service Parts
A4089546 Kit, Cylinder Block A/R
Page 8
QSB4.5 SERIES CRANKSHAFT AND MAIN BEARING

Crankshaft and Bearings Crankshaft and Bearings
1 A3939367 Crankshaft, Engine 1

2 A3904483 Dowel, Pin 1
3 A3929027 Gear, Crankshaft 1
$Main Bearing Sets

A3802010 Set, Main Bearing 1 Standard
4 A3929016 Bearing, Main 4 Standard
5 A3926723 Bearing, Crankshaft Thrust 1 Standard
Page 9
QSB4.5 SERIES CRANKSHAFT AND MAIN BEARING

6 A3929021 Bearing, Main 5 Standard
A3802011 Set, Main Bearing 1 0.25 mm Oversize

4 A3929017 Bearing, Main 4 0.25 mm Oversize
5 A3283065 Bearing, Crankshaft Thrust 1 0.25 mm Oversize

5 A3283066 Bearing, Crankshaft Thrust 1


A3800330 Bearing, Crankshaft Thrust 1 0.50 mm Oversize

5 A3283063 Bearing, Crankshaft Thrust 1 Serviced as 3800330
A3800331 Bearing, Crankshaft Thrust 1 1.00 mm Oversize

5 A3283064 Bearing, Crankshaft Thrust 1 Serviced as A3800331
Service Parts
7 A3802820 Front Seal, Wearsleeve Kit A/R Front
8 A3926126 Rear Seal, Wear Sleeve Kit A/R Rear
Page 10
QSB4.5 SERIES VALVE TAPPET

Valve Tappets Valve Tappets
1 A3931623 Tappet Valve 8
Page 11
QSB4.5 SERIES FRONT GEAR HOUSING

Front Gear Housing Front Gear Housing
Engine Family: "B" Series
Fuel Pump Type: Bosch VP30
Fuel Pump CL from CCL
(mm): 271.7
Fuel Pump CL from Engine
CL (mm): 179.0
Accessory Drive CL From CCL
(mm): 130.1
Accessory Drive CL
from Engine CL (mm): 225.7
1 A3900633 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 50
2 A3938156 Gasket, Gear Housing 1
3 A3946047 Screw, Round Head Cap 5 M8 X 1.25 X 20
4 A3957379 Housing, Gear 1
Page 12
QSB4.5 SERIES AIR COMPRESSOR

Air Compressor Air Compressor
15.2 CFM
No. of Cylinders: 1
Cooling Method: Water
CFM: 15.2
Compressor Front Flange:
SAE 101-2 Compressor
Compressor Mounting
Bolts: 2 X M12 X 1.75
Compressor Mounting
Bolt Circle Diameter (mm):
146
Compressor Rear Flange:
SAE 82-2
CL of Rear Flange
from Engine CL (mm): 225.7
CL of Rear Flange
from Crank CL (mm): 130.0
Rear Flange from Front
Face of Block (mm): -189.5
Compressor Rear Flange
Thread: M10 X 1.5
Rear Drive Type: SAE 19-4
Maximum Thru
Drive Torque (LB-FT): 105
Maximum Drive Speed (RPM):
3000
Page 13

Drive Ratio To Engine Speed:
1:01
Turbocharged: Yes
Maximum Allowable Inlet Air
Temperature (Deg F): 250
Maximum Allowable Inlet Air
Pressure (PSI): TBD
Oil
Return Provision: Front
Cover
Compressor Length (mm): 218
Compressor Mounting Angle
Outboard From Vertical (Deg):
47
Coolant Supply Port
Location: Rear
CL of Port From Engine CL
(mm):345.5
CL of Port from Crank
CL (mm): 269.0
CL of Port From Front
Coolant Outlet Port Location:
Top
(mm): 367.2
CL of Port From Crank
CL (mm): 286.6
Air Discharge Port
Location: Rear
(mm): 345.3
CL (mm): 269.0
Air Discharge Port
Connection: M27 X 2 Stor
Air Inlet Port Location:
Rear
(mm): 374.5
Page 14

CL (mm): 293.4
Air Inlet Port Type/Size:
25 mm Beaded Hose
Connection Governor Port
Provision: 1
Governor Port
Mounting: 2 X M8 X 1.25
Governor Port Connection:
M10 X 1 Stor
Governor Port
Location: Rear
Centerline of Port From
Engine CL (mm): 286.7
CL (mm): 206.8
Rear Support Attachment:
Capscrew No./Size: 2/M12 X
1.75
Capscrew Locations From
Engine CL (mm): 140
Capscrew Locations From
Crank CL (mm): 0, 60
Capscrew Locations From Front
1 A3283528 Brace, Air Compressor 1
3 A3903210 Nut, Hexagon Flange 2 M12 X 1.75
6 A3929751 Gasket, Acc Drive Cover 1
7 A3937122 Stud 2
8 A3937218 Hose, Flexible 1
9 A3941472 Union, Male 1
10 A3945212 Elbow, Plain Union 1 M10 X 1.00 X 7/16-20
A3969098 Compressor, Air 1 Recon Equivalent A3969098 RX
11 A3944516 Gear, Accessory Drive 1
12 A3969099 Compressor, Air 1
13 A3991825 Brace, Air Compressor 1
Page 15

Compressor Service Kits
A4089208 Kit, Head Assy - 1 Cyl 1 Head Assembly Single 75mm US
Ports Major
A4089222 Kit, Rear Seal & Adpt. 1 Services A4933559
A4089240 Kit, Gskt & Seals 1 Cyl 1 Gasket & Seal Set Kit 75mm
Single Major
A4089675 Plug, Solid 1 Services A4933559
A4089677 Adapter, Spline 1 Spline Adapter, 11th
Page 16
QSB4.5 SERIES CAM FOLLOWER COVER

Cam Follower Cover Cam Follower Cover
Engine Configuration: 4 "B"
Crankcase Breather Included:
Yes
Breather Exit Angle: 45 Deg.
Provision For Noise
Enclosure: No
Mounting Capscrews in
Fuel Drain
Plumbing: None
Provision For Mounting ECM:
Yes
2 A3283767 Gasket, Push Rod Cover 1
3 A3921816 Screw, Studded Flange Cap 2 M8 X 1.25 X 45
4 A3928759 Seal, Grommet 4
5 A3936236 Spacer, Threaded 1
6 A3965417 Cover, Push Rod 1
Page 17
QSB4.5 SERIES VIBRATION DAMPER

Vibration Damper Vibration Damper
Damper Type: None
Damper Diameter: N/A
Crank Pulley Included: Yes
Crank Pulley Groove Type: 8
Groove Poly Vee
Crank pulley diameter over
2.5mm gage balls (mm):
174.75
Front PTO Provision: No
1 A3914494 Pulley, Crankshaft 1
Page 18
QSB4.5 SERIES THERMOSTAT

Thermostat Thermostat
Opening Temperature: 83
Degrees C
Full Open
Temperature: 95 Degrees C
Venting Feature: Jiggle Pin
Housing Bore Diameter (mm):
54.25
1 A3917324 Thermostat 1
Page 19
QSB4.5 SERIES ALTERNATOR

Alternator Alternator
Alternator
Model:
22 si
Voltage: 24
Amperage: 70
Mopunting Type:
Lugs, 101.1mm Apart
Mounting to Suit:
98.5mm Spool
Alternator Length(mm): 217
1 A3935530 Alternator 1
Page 20
QSB4.5 SERIES FAN DRIVE

Fan Drive Fan Drive
Fan Drive Ratio: 1.35:1
Fan Drive CL to Crank CL
(mm): 295.9
Fan Drive CL to Engine CL
(mm): 0
Fan Pilot Dia. (mm): 25.4
Fan Mount Bolt Circle (mm):
60
Fan Pulley Thickness (mm): 5
Crank Pulley Effective
Diameter (mm): 173.76
A3913433 Support, Fan 1
2 A3035960 Ring, Retaining 2
3 A3907769 Screw, Hexagon Head Cap 1 M10 X 1.75 X 70
4 A3923044 Retainer, Fan Hub 1
5 A3910739 Bearing, Ball 1
6 A3911924 Hub, Fan 1
7 A3913434 Support, Fan 1
8 A3914459 Pulley, Fan 1
Page 21
QSB4.5 SERIES FLYWHEEL HOUSING

Flywheel Housing Flywheel Housing
Item Supplied:
Flywheel Housing
Engine Mount Type: Pad
Sealing Provision: Dry
Flywheel Housing SAE Type:
#3
Flywheel Housing to Block
Mounting Pattern: 8 x M12
x 1.75
Starter Bore Position
(degrees): 47
Starter Mounting Flange Type:
SAE #1 3 Bolt 90
Starter
Pilot Bore Diameter (mm):
88.9
Starter Bore Horizontal
Distance (mm): 158.53
Starter Bore Vertical
Distance (mm): 147.31
Angle
of Starter Bore Mounting Hole
Page 22
QSB4.5 SERIES FLYWHEEL HOUSING

Pattern (degrees): 43
Starter Mounting Hole Thread:
M10 X 1.5
Starter Mounting Face Offset
(mm): 0
Rear Engine PTO
Included: No
Rear Gear Drive Ratio: N/A
Tachometer Drive
Location/Size: Quad 4 3/4-16
Tachometer Sensor Mounting
Hole Count: 1
Material: Aluminum
Mounting
Pad Hole Description: 6 x
M12 x 1.75
Top Hole Location (mm): 82.56
Mounting Pad
Angle (0 is Vertical): 0
Transmission Mounting Hole
Description: 12 x M10 x 1.5
Unique Characteristics:
Includes cover plate for
large access hole in bottom
of housing.
1 AS110 Screw, Hexagon Head Cap 4 5/16 - 18 X 5/8"
2 AS626 Washer, Plain 4 5/16 in
3 A3904181 Plug, Threaded 1 3/4 - 16 UNF
4 A3910248 Plug, O Ring 1
6 A3912072 Screw, Self Tapping Metal 2 M8 X 1.25 X 15
7 A3912473 Seal, Rectangular Ring 1
9 A3924920 Plate, Cover 1
10 A3925234 Plate, Cover 1
11 A3937552 Housing, Flywheel 1
12 A3938159 Gasket, Rear Cover 1
A4089342 Kit, Crankshaft Seal
13 A3970548 Seal, Oil 1 Serviced as A4089342
14 A3936895 Cover, Rear 1
Page 23
QSB4.5 SERIES FUEL PUMP

Fuel Injection Pump Fuel Pump
Fuel Pump Model:
Bosch VP30 - BETA
Voltage: 24
CPL:
8240, 8263, 8334, 8335, 8343
Engine Family: 4B
1 A3965405 Pump, Fuel Injection 1 Recon Equiv A3965405 NX/RX
Page 24
QSB4.5 SERIES FUEL TRANSFER PUMP
Page 25
QSB4.5 SERIES FUEL TRANSFER PUMP

Fuel Transfer Pump Fuel Transfer Pump
Engine Configuration: 4B4.5
Pump Style: Mechanical,
Lever
Fuel Inlet Port Size: 1/4
NPT
Fuel Inlet Port Location:
From Crank Centerline to
Inlet Centerline: 221.7
From Engine Centerline
to Inlet Centerline: 192.9
From Front Face of Block to
Inlet Centerline: 330.1
Filter Mounting Location:
Top Of Cylinder Head
Fuel Filter Fuel Inlet
Location:
Vertical From Crank
Centerline (mm): 454.7
Horizontal from Engine
Centerline (mm): 258.0
Horizontal from Front Face of
Block (mm): -436.7
Provision for Injector Drain
to Fuel Filter Inlet: M8
2 A3916361 Screw, Banjo Connector 1 M12 X 1.50 X 24
3 A3966156 Pump, Fuel Transfer 1
4 A3963983 Washer, Sealing 2 M12
5 A3939258 Gasket, Cover Plate 1
6 A3964473 Tube, Fuel Supply 1
Page 26
QSB4.5 SERIES FLYWHEEL

Flywheel Flywheel
Ring Gear Diametral Pitch: 8/10
Ring Gear Tooth Count: 127
Ring Gear Outside
Page 27
QSB4.5 SERIES FLYWHEEL

Type: Flywheel
Max Full Load Rated
Speed (Not to Exceed): 2800
Flywheel Inertia: 0.580
Flywheel Mounting Flange to
Ring Gear Leading Edge (mm):
16.61
Mounting Web thickness
(mm): 16
Pilot Bearing Bore Diameter
(mm): 30.015
Clutch/T.C. Mounting Bolt
Circle Count: Single
Clutch/T.C. Mounting
Hole Count: 4
Clutch/T.C. Bolt Circle
Clutch/T.C. Mounting
Hole Spacing: Equal
Clutch/T.C. Mouting Hole
Size: M10 X 1.5
2nd Clutch/T.C. Mounting Hole
Count: N/A
2nd Clutch/T.C. Bolt Circle
Diameter (mm): N/A
2nd Clutch/T.C. Mounting
Hole Spacing: N/A
2nd Clutch/T.C. Mounting
Hole Size: N/A
Material Standard:
40001
Intended Drive Hardware: ZF
WG 92/98 Transmission
A3970296 Flywheel 1
1 A3970295 Flywheel 1
2 A3921246 Gear, Flywheel Ring 1
Page 28
QSB4.5 SERIES FRONT GEAR COVER

Front Gear Cover Front Gear Cover
Accessory Drive CL From Crank
CL (mm): 130.1
Accessory Drive CL From
Engine CL (mm): 225.7
Fuel Pump Model:
Bosch VE
Delphi DP210
Stanadyne DB4
Page 29
QSB4.5 SERIES FRONT GEAR COVER

Fuel Pump CL From Crank
CL (mm): 271.7
Fuel Pump CL From Engine
CL (mm): 179.0
Double Wall for Noise
Suppression: No
Includes Belt Retainer: Yes
Stud #1 Location (X,Y):
221.5, 370.5
Stud #2 Location
(X,Y): 277, 316
BZL may use P/N A3969976
instead 3287075
A3287075 Cover, Gear 1
3 A3286312 Cover, Gear 1
4 A3912772 Retainer, Belt 1
5 A3921816 Screw, Studded Flange Cap 2 M8 X 1.25 X 45
A3804899 Kit, Front Seal Service 1 Contains Debris Shield
7 A3933261 Shield, Dust 1
8
A3935959 Seal, Oil 1 Serviced as A3937111
Service Parts
A3937111 Front Seal Service Kit A/R
8 A3935959 Seal, Oil 1 Serviced as A3937111
A3904351 Tool, Seal Installation 1
A3904352 Tool, Seal Installation 1
Page 30
QSB4.5 SERIES ENGINE OIL COOLER
ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Engine Oil Cooler Engine Oil Cooler
Engine Configuration: 4B
Lube Filter Mounting
Position: Remote
Filter Thread: None
Number Of Cooler Plates: 5
Auxilliary Oil Supply Port
Size: None
1 A3284170 Cover, Lub Oil Cooler 1
5 A3284164 Plug, Threaded 1
6 A3929792 Gasket, Filter Head 1
7 A3918428 Plunger, Prs Regulator 1
8 A3957543 Core, Cooler 1
9 A3918427 Spring, Compression 1
10 A3942914 Gasket, Oil Cooler Core 1
Page 31
QSB4.5 SERIES OIL LEVEL GAULGE

Oil Level Gauge Oil Level Gauge
Engine Cylinders: 4
Oil Pan Sump Type: Standard Front
Dipstick Location: Fuel Pump Side

Tube Entry Location From
FFOB (mm): 168
Dipstick Style: Non-Locking
Dipstick Pull Location:
From Engine CL (mm): 312
From Crank CL (mm): 44
From FFOB (mm): -168
Dipstick Brace Attachment
Location:
From Engine CL (mm): N/A
From Crank CL (mm): N/A
From FFOB (mm): N/A
Dipstick Calibration:
BFOB-Full/Low 0 Degrees: 48/60
Power Angle (Deg): 0
Engine Tilt Angle (Deg): 0
Tube Length (mm): 155
Tube Bend Angle: 45
Handle Color: Engine Color
Allowable Part
Substitution:
A3905368 for A3900955
Orient Tube Perpendicular to
Engine CL
2 A3905128 Tube, Oil Gauge 1
3 A3904287 Dipstick 1
Page 32
QSB4.5 SERIES LUBE OIL PUMP

Lube Oil Pump Lubrication Oil Pump
Flow Rate at Pump Speed
(GPM @ RPM): 14.6 at 4200
2 A3937027 Pump, Lubricating Oil 1
Page 33
QSB4.5 SERIES OIL PAN

Oil Pan Oil Pan
Design Phase: Elite II
Engine Family: B
Engine Cylinders: 4
Sump Location: Standard
Front
Oil Pan Material: Stamped
Steel
Noise Isolation Included: No
Pan Capacity:
High (qt): 10
Low (qt): 8
Oil Pan Angularity:
Front Up: 45
Front Down: 45
Side to Side: 45
Drain Size: M18
Drain Location: Fuel Pump
Side
(mm): 102.0
From Crank Centerline
(mm): -276.0
From Front Face of Block
(mm): -152.0
Page 34
QSB4.5 SERIES OIL PAN

Heater Provision: Yes
Heater Boss Size: M22
Heater Boss Location: Fuel
Pump Side
(mm): 128.5
From Crank Centerline (mm): -196.2
From Front Face of
block (mm): -59.0
Oil Level Sensor Provision: No
Block Flange (Width/Length
Hole to Hole): 280 x 470
Oil Pan Mounting Holes
(Size): 9.5mm thru
Oil Pan to Block Mounting
Pattern: 18 x M8 x 1.25
Oil Pan/Block Mounting Hole
Spacing: Unequal
Oil Pan/Block Mounting Hole
Dimension: 7 x 60 + 50
Oil Pan/Gear Housing
Mounting Hole Spacing:
Unequal
Oil Pan/Gear Housing
Mounting Hole Qty: 6
Oil Pan/Rear Cover Mounting
Hole Spacing: Unequal
Oil Pan/Rear Cover Mounting
Hole Qty: 4
Dowelled for Fly Housing: No
Dipstick Calibrations:
BFOB-Full/Low 0 Degrees:
38/55
BFOB-Full/Low -3 degrees:
32/64
Suction Flange Thickness
(mm): 6.35
No. of Suction Tube Braces
to Block: 1
1 A3920795 Connection, Oil Suction 1
2 A3938157 Gasket, Flange 1
3 A3924148 Plug, Threaded 1 M22 X 1.50 X 14
4 A3901049 Pan, Oil 1
6 A3924147 Plug, Threaded 1 M18 X 1.50
Page 35
QSB4.5 SERIES ENGINE CONTROL MODULE

Engine Control Module Engine Control Module
Engine Control System: ENI
ECM Version: CM550A 100 Pin
Module Location (mm): N/A
Ambient Air Pressure Sensor
Included: No
Intake Manifold Temp Sensor
Manufacturer: High-Stat
Intake Manifold Pressure

Sensor: Gauge
Speed Sensor Location: Cam
Gear
Engine Design Phase:
Elite II
Engine Family: 4B Series
Fuel Pump
Manufacturing/Model: Bosch
VP30
Oil Pressure Sensor: Switch
Page 36
QSB4.5 SERIES ENGINE CONTROL MODULE

Applicable FR Options:
FR91160, FR91161, FR91162,
FR91166,
FR91167, FR91221, FR91222
Applicable DO Options:
DO9543, DO9544, DO9547,
DO9548, DO9594, DO9595,
DO9600, DO9601, DO9617,
DO9618, DO9679, DO9683,
DO9723, DO9727, DO9728,
DO9740, DO9787
A3348747 Sensor, Pressure 1 Intake Manifold
2 A3348748 Sensor, Pressure 1 Intake Manifold
A3408345 Sensor, Temperature 1 Coolant or Intake Manifold
3 A3408346 Sensor, Temperature 1
A3408430 Sensor, Position 1 Cam
5 A3408431 Sensor, Position 1 Cam
7 A3609867 Dataplate 1
8 A3613547 Sensor, Temperature 1 Intake Manifold
9 Item Not on This Version.
12 A3906391 Screw, Socket Head Cap 1 M6 X 1.00 X 16
Cover on All B, C and L
Products With P/N 3991306.
3913638 Will Not
Become Obsolete.
A3963798 Adapter, Reducing 1
14 A3678925 Seal, O Ring 1 M10 X 1.00
15 A3959245 Adapter, Reducing 1
18 A3991505 Module, Electronic Control 1
A4076930 Switch, Pressure 1 Oil
19 A4076931 Switch, Pressure 1
Page 37
QSB4.5 SERIES CAMSHAFT

Camshaft Camshaft
1 A3902332 Key, Plain Woodruff 1

2 A3927155 Support, Camshaft Thrust 1
4 A3946436 Gear, Camshaft 1
5 A3968381 Camshaft 1
Page 38
QSB4.5 SERIES CONNECTING ROD AND PISTON
Page 39
QSB4.5 SERIES CONNECTING ROD AND PISTON
ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

Connecting Rod and Piston Connecting Rod and Piston
Technical Model Name: 4 BT4.5-CE
CPL: 8401
Certified By: EPA, CARB
Cert Level:
Tier 2, Tier 2, Stage 2
Cylinders: 4
Applicable DO Options:
See line 018 Below
Engine Aspiration:
Turbocharged
Engine Control System: ENI
Engine Application: Nonroad
Comments:
Elite II service
Service Model Name: 00
ECM Version: CM550A 100 PIN
Centinel Provision: No
Applicable FR
Options: FR91221
DO9547,DO9548,DO9679,DO9723,D
A3939407 Rod, Engine Connecting 4
1 A3939406 Rod, Engine Connecting 1
2 A3939371 Bushing 1
3 A3939409 Screw, Connecting Rod Cap 2
4 A3939390 Bearing, Connecting Rod 2 Upper
5 A3939380 Bearing, Connecting Rod 2 Lower
6 A4089462 Kit, Engine Piston 4 Standard
A3939398 Piston, Engine 1
7 A3939375 Ring, Retaining 2
8 A4089460 Set, Piston Ring 1 Standard
A3904531 Ring, Compression Piston 1
A3932520 Ring, Oil Piston 1
A3937392 Ring, Compression Piston 1
9 A3939374 Pin, Piston 4
4 A3939391 Bearing, Connecting Rod A/R 0.25 mm Oversize


Page 40
QSB4.5 SERIES CYLINDER HEAD
Page 41
QSB4.5 SERIES CYLINDER HEAD

Cylinder Head Cylinder Head
Coolant Temp Sensor For Fuel
System: Yes
Air Fuel Control Plumbing: No
Swirl Ratio: 2.6
1
A3008468 Plug, Pipe 1 1/2 NPT
2 A3906619 Plug, Pipe 2 1/8 NPT
A3968196 Cylinder Head 1
A3802355 Valve, Intake 4
5 A3900250 Collet, Valve 2
6
A3920867 Valve, Intake 1 Serviced as A3802355
A3802356 Valve, Exhaust 4
5
A3900250 Collet, Valve 2
7 A3920868 Valve, Exhaust 1 Serviced as A3802356
8 A3957912 Seal, Valve Stem 8
9
A3932453 Spring, Valve 8
10
A3957913 Retainer, Valve Spring 8
A3965771 Head, Cylinder 1
11
A3812092 Plug, Expansion 3
12 A3965770 Head, Cylinder 1
13 A3283569 Gasket, Cylinder Head 1
Page 42
QSB4.5 SERIES INJECTOR

Injector Injector
1 A4089468 Kit, Injector 4

A3964919 Injector 1
2 A3903380 Seal, Banjo Connector 1
Used to Service P/N

A3964919
4 A3930324 Seal, Injector 4
5 A3282984 Nozzle, Injector 4
6 A3905155 Retainer, Injector Nozzle 4
7 A3905154 Disc, Intermediate 4
Page 43
QSB4.5 SERIES INJECTOR

8
A3915118 Spindle, Injector 4
9 A3915119 Spring, Compression 4
10 A3905156 Shim A/R 1.00 mm Thick

10
A3905158 Shim A/R 1.08 mm Thick
10
10
10
10
10 A3905174 Shim A/R 1.60 mm thick
10
10
A3905179 Shim A/R
10
Page 44
QSB4.5 SERIES TURBOCHARGER
Page 45
QSB4.5 SERIES TURBOCHARGER

Turbocharger Turbocharger
Turbocharger Location: HMFO
ID17 turbocharger: TBD
Turbocharger Type: Wastegate
Wastegate Pressure Setting
(BAR): TBD
Turbocharger Model: TBD
Compressor Outlet
Configuration: Hose Bead
Compressor Outlet Angle On
Engine (deg): 11
Turbocharger Attitude
Settings:
Compressor Angle (deg): 201
Turbine Angle (deg): 0
Exhaust Outlet Configuration:
Half Marmon
A4089467 Kit, Turbocharger 1 Tier 11B-QSB4.5 VP30
1
A4035052 Turbocharger 1 Serviced as A4089467
2 A3919369 Gasket, Turbocharger 1
3
A3937706 Gasket, Oil Drain 1
4 A3818823 Stud 4 M10 X 1.5-6G Both Ends
5 A3818824 Nut, Hexagon Flange 4 M10 X 1.50
Page 46
QSB4.5 SERIES ROCKER LEVER
Page 47
QSB4.5 SERIES ROCKER LEVER

Rocker Lever Rocker Lever
Engine Family: B
Number Of Cylinders: 4
Design Phase: 2 Valve Head
A3922488 Shaft, Rocker Lever
1 A3911423 Support, Rocker Lever 1
A3922487 Shaft, Rocker Lever 1
2 A3910811 Lever, Rocker 4
A3910809 Lever, Rocker 1
3 A3937438 Screw, Rkr Lever Adjusting 1
4 A3927692 Nut, Heavy Hexagon 1
5 A3900705 Insert, Rocker Lever 1 Purchase Higher Level
6 A3910810 Lever, Rocker 4
A3910808 Lever, Rocker 1
3 A3937438 Screw, Rkr Lever Adjusting 1
4
A3927692 Nut, Heavy Hexagon 1
5 A3900705 Insert, Rocker Lever 1 Purchase Higher Level
7 A3900245 Washer, Plain 8 M19
8
A3900242 Ring, Retaining 8
9
A3901221 Screw, Hexagon Head Cap 4 M8 X 1.25 X 75
11
A3284377 Rod, Push 8
Page 48
QSB4.5 SERIES VALVE COVER

Valve Cover Valve Cover
Oil Fill Location: #4 Valve
Cover
Oil Fill Type: Filler Cap
Studded Capscrew Location:
None crankcase
Crankcase Breather
Provision: None
Isolator Material: Neoprene
Brazil May Use PN A3967202
Instead of PN A3935449
1 A3930906 Gasket, Valve Cover 4
2
A3935449 Isolator, Noise 4
4
A3928404 Cover, Valve 3
5 A3928405 Cover, Valve 1
7
A3901895 Cap, Filler 1
Page 49
QSB4.5 SERIES WATER PUMP

Water Pump Water Pump
Pulley Type: Hardened
KCEC may use P/N A3283603 in
place of P/N A3285411.
A3286277 Kit, Water Pump 1 Recon Equivalent A3286277 RX
3 A3285411 Pump, Water 1
Page 50
QSB4.5 SERIES WATER PUMP DRIVE

Water Pump Drive Water Pump Drive
Alternator Centerline from
Engine Centerline (mm):
-266.5
Alternator Centerline
from Crank Centerline (mm):
315.6
Alternator Pulley
Diameter Over 2.5mm Gage
Balls (mm): 61.13
Crank Pulley Diameter Over
2.5mm Gage Balls (mm):
175.75
Fan Pulley Centerline From
Engine Centerline (mm): 0
Fan Pulley Centerline From
Crank Centerline (mm): 295.9
Page 51
QSB4.5 SERIES WATER PUMP DRIVE

Fan Pulley Diameter Over
2.5mm Gage Balls (mm):
130.13
Tensioner Pulley Centerline
from Engine Centerline (mm):
-192.7
Tensioner Pulley Centerline
From Crank Centerline(mm):
111.8
Tensioner Pulley Diameter
Over 2.5mm Gage Balls (mm):
73.95
Tensioner Pulley Type:
Grooved
Water Pump Pulley
Centerline from Engine
Centerline (mm): -108.0
Water
Pump Pulley Centerline from
Crank Centerline (mm): 180.0
Water Pump Pulley Diameter
(mm): 88.00
Belt Length (mm): 1689.1
Belt Type: 8 Groove Poly Vee
1 A3289113 Belt, V Ribbed 1
Page 52
QSB4.5 SERIES BELT TENSIONER

Belt Tensioner Belt Tensioner Mounting
Tensioner Mounting Location:
Water Inlet Connection
Pulley Type: Grooved
1 A3282081 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 75.
2 A3936213 Tensioner, Belt 1
Page 53
QSB4.5 SERIES GASKET SET UPPER

UPPER ENGINE SET
STANDARD THICKNESS
A4089648 Set, Upper Eng Gasket 1
A3283333 Gasket, Cylinder Head 1
A3900808 Seal, Injector 4
A3901356 Gasket, Turbocharger 1 Holset P/N: A3709861
A3902425 Washer, Sealing 1 M22
A3903380 Seal, Banjo Connector 4
A3906694 Seal, Rectangular Ring 1
A3906773 Washer, Sealing 1
A3910824 Seal, O Ring 4
A3912220 Gasket, Exh Out Connection 1
A3918188 Washer, Sealing 2 8.0 mm
A3919358 Sleeve, Injector 4
A3923331 Gasket, Thm Housing Cover 1
A3927154 Gasket, Exhaust Manifold 4
A3930906 Gasket, Valve Cover 4
A3935449 Isolator, Noise 4
A3937706 Gasket, Oil Drain 1
A3938153 Gasket, Int Manifold Cover 1
A3957912 Seal, Valve Stem 8
A3283336 Gasket, Cylinder Head 1 0.25mm Oversize
Page 54
QSB4.5 SERIES GASKET SET LOWER

LOWER ENGINE SET
A3802375-01 Set, Lower Eng Gasket 1

A154916 Gasket, Hydraulic Pump 1
A3283767 Gasket, Push Rod Cover 1
A3804899 Kit, Front Seal Service 1 Contains Debris Shield
A3901020 Nozzle, Piston Cooling 4
A3905595 Gasket, Timing Pin Housing 1
A3908096 Gasket, Cover Plate 1
A3913994 Seal, O Ring 1
A3916042 Gasket, Hydraulic Pump 1
A3928759 Seal, Grommet 6
A3929751 Gasket, Acc Drive Cover 1
A3929792 Gasket, Filter Head 1
A3933261 Shield, Dust 1
A3939355 Gasket,Fuel Pump 1
A3934486 Kit, Seal 1
A3937214 Nozzle, Piston Cooling 4
A3938156 Gasket, Gear Housing 1
A3938157 Gasket, Flange 1
A3938159 Gasket, Rear Cover 1
A3938162 Gasket, Oil Pan 1
A3939258 Gasket, Cover Plate 1
A3942914 Gasket, Oil Cooler Core 1
A3942915 Gasket, Filter Head 1
Page 55
COMMENTS
Page 56
COMMENTS
Page 57
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au
AFA LATINO AMERICA

AFA INDUSTRIES, INC.
S.A. DE C.V
BLVD. Los Fundadores NO 3751-5
MIDDLE EAST
Colonia Valle De Las Flores Mar-Antonios Street, B2,
Saltillo, Coahiula, CP 25156. MEXICO Jdeidet El-Maten
Phone: 52-844-4300220 LEBANON
Toll free: 01 800 874 3481 Mexico only Phone: 961-1-900663
Fax: 52-844-4300754 Mobile: 961-3-552704
Email: afa@afaindustries.com.mx Fax: 961-1-900664
Email: afa@afamid-east.com
AFA WEST COAST

DISTRIBUTION CENTER
1371 E. Pine Street – Unit # 7
Lodi, California – 95240
Phone (Local): 209-625-8953
Toll Free: 877-437-0902
Fax: 209-625-8854

Manufacturer & Supplier
Page 58 of Heavy Duty Diesel
Engine & Fuel System Replacement Parts

Catalogo Afa Cummins qsb4.5

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Catalogo Afa Cummins qsb4.5

Uploaded by

Copyright:

Available Formats

AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

QSB4.5 Series C.I.

AFA INDUSTRIES INCORPORATED

Engine & Fuel Systems Replacement Parts

AFA INDUSTRIES INCORPORATED

CUSTOMER PARTS INFORMATION

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

AFA Industries Incorporated

El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se

El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales

AFA no es responsable por fallas como resultado de reparaciones impropias o

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

1 A3939367 Crankshaft, Engine 1

$Main Bearing Sets

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

A3802011 Set, Main Bearing 1 0.25 mm Oversize

A3802012 Set, Main Bearing 1 0.50 mm Oversize

A3802013 Set, Main Bearing 1 0.75 mm Oversize

A3802014 Set, Main Bearing 1 1.00 mm Oversize

A3800330 Bearing, Crankshaft Thrust 1 0.50 mm Oversize

A3800331 Bearing, Crankshaft Thrust 1 1.00 mm Oversize

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

1 A3931623 Tappet Valve 8

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Dipstick Location: Fuel Pump Side

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

Intake Manifold Pressure

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

1 A3902332 Key, Plain Woodruff 1

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS

4 A3939391 Bearing, Connecting Rod A/R 0.25 mm Oversize

5 A3939381 Bearing, Connecting Rod A/R 0.25 mm Oversize

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS