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AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

ISX15 Series C.I.

Diesel Engines.

AFA INDUSTRIES INCORPORATED


Manufacturer & supplier of heavy duty Diesel

Engine & Fuel Systems Replacement Parts

AFA INDUSTRIES INCORPORATED


Page 1
CONTENTS

INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURES PAGE 6
CYLINDER BLOCK PAGE 7 – 8
CRANKSHAFT AND MAIN BEARING PAGE 9 – 10
CYLINDER LINER PAGE 11 – 12
PISTON KIT PAGE 13 – 14 – 15 – 16
NOZZLE PISTON PAGE 17
CYLINDER HEAD PAGE 18 – 19
GEAR HOUSING PAGE 20 – 21
AIR COMPRESSOR PAGE 22 – 23
VIBRATION DAMPER PAGE 24
ENGINE BRAKE PAGE 25
EXHAUST RECIRCULATION PAGE 26 – 27 – 28 – 29
FAN DRIVE PAGE 30
ALTERNATOR DRIVE PAGE 31
FUEL PUMP PAGE 32 – 33 – 34 – 35 – 36
FLYWHEEL HOUSING PAGE 37
FLYWHEEL PAGE 38
FRONT GEAR COVER PAGE 39
INTAKE CONNECTION PAGE 40 – 41
AIR TRANSFER CONNECTION PAGE 42
ENGINE OIL COOLER PAGE 43 – 44
OIL LEVEL GAUGE PAGE 45
OIL PUMP PAGE 46
OIL FILLER ARRANGEMENT PAGE 47
OIL PAN PAGE 48 – 49
ENGINE CONTROL MODULE PAGE 50 – 51 – 52
TURBOCHARGER PAGE 53 – 54 – 55
INJECTOR PAGE 56 – 57
CAMSHAFT PAGE 58 – 59
ROCKER LEVER PAGE 60 – 61 – 62 – 63
TURBOCHARGER ARRANGEMENT PAGE 64 – 65
THERMOSTAT PAGE 66
THERMOSTAT HOUSING PAGE 67 – 68
VALVE COVER PAGE 69
WATER INLET CONNECTION PAGE 70
WATER PUMP PAGE 71 – 72 – 73
GASKET SET UPPER PAGE 74 – 75
GASKET SET LOWER PAGE 76 – 77

Page 2
INTRODUCTION

AFA Industries has assembled this “ISX15” Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.

However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.

This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins “ISX15” engines.

The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.

All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.

“IMPORTANT NOTE”

CUSTOMER PARTS INFORMATION

The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.

Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

Page 3
WARRANTY POLICY

Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.

AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.

AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.

Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.

Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.

It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.

Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.

AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.

The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.

AFA Industries Incorporated


Page 4
GARANTIA para Partes de Reposición
WARRANTY for Replacement Parts

Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.

Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.

Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.

El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados.


No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán
partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti-
congelante, elementos del filtro, bandas, mangueras y otros complementos de
mantenimiento que no son re-usables por la falla bajo cobertura.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se


Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el
dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.

Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.

El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.

El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales


incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño
es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su
negocio como resultado de un fallo bajo garantía.

Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.

AFA no es responsable por fallas como resultado de reparaciones impropias o


instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos
provistos por AFA sin costo alguno al dueño.

La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.

AFA Industries Incorporated


Page 5
TYPICAL ENGINE ILLUSTRATION OF ISX15 SERIES“CUMMINS"
ENGINE

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

Page 6
ISX15 SERIES CYLINDER BLOCK

Page 7
ISX15 SERIES CYLINDER BLOCK

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS


Cylinder Block Cylinder Block
Application: Automotive
CPL Family: ISX15
Gear Housing Accessory
Mounting Hole Size: 10mm
Lower Idler Gear: Non
Scissors Type
Thermostat Housing
Compatible: Single
Thermostat
Cylinder Block Plumbing
Hardware Structured: In
Cylinder Block Plumbing
Option
Does include cylinder liner
A4955502 Block, Cylinder (kit)
A3683646 Block, Cylinder 1
1 A3678506 Screw, Hex Flange Head Cap 14
2 A3680505 Dowel, Pin 1
3 A3683265 Block, Cylinder 1
4 A3680246 Cap, Main Bearing 1
4
5 A3688547 Cap, Main Bearing 1
6 A3688549 Cap, Main Bearing 5
5
7 A3680425 Plate, Cylinder Block Stiffener 1
8
6 A3680781 Screw, Hex Flange Head Cap 10
9 A3683126 Bracket, Retaining Brace 1
10 A3007636 Plug, Expansion 1
11 A3679334 Plug, Expansion 1

Page 8
ISX15 SERIES CRANKSHAFT AND MAIN BEARING

Page 9
ISX15 SERIES CRANKSHAFT AND MAIN BEARING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Crankshaft
A4925762 Crankshaft, Engine 1
1 A3068935 Dowel, Pin 2
2 A4965400 Adapter, Crankshaft 1
3 A3681054 Dowel, Pin 1
4 A3680542 Gear, Crankshaft 1
5 A3681194 Ring, Speed Indicator 1
6 A4925761 Crankshaft, Engine 1

A3800298 Set, Main Bearing Std


7 A3678555 Bearing, Main 7 Upper Serviced as A3800298.
8 A3678556 Bearing, Main 7 Lower
9 A3680202 Bearing, Crankshaft Thrust 4

A4089845 Set, Main Bearing .25mm Oversize


7 A4907151 Bearing, Main 7 Upper Serviced as A4089845.
8 A4907153 Bearing, Main 7 Lower Serviced as A4089845.
9 A3680202 Bearing, Crankshaft Thrust 4 Serviced as multiple kits.

A4089846 Set, Main Bearing .50mm Oversize


7 A4907152 Bearing, Main 7 Upper Serviced as A4089846.
8 A4907154 Bearing, Main 7 Lower Serviced as A4089846.
9 A3680202 Bearing, Crankshaft Thrust 4 Serviced as multiple kits.

Page 10
ISX15 SERIES CYLINDER LINER KIT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Cylinder Liner Kit
A4089153 Kit, Cylinder Liner 6
1 A3682829 Liner, Cylinder 1
2 A3678737 Seal, O Ring 1
3 A3678738 Seal, O Ring 1

Page 11
ISX15 SERIES CYLINDER LINER KIT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Cylinder Liner Kit
A3800453 Kit, Cylinder Liner 6
1 A3681046 Liner, Cylinder 1
2 A3678737 Seal, O Ring 1
3 A3678738 Seal, O Ring 1

Page 12
ISX15 SERIES PISTON KIT

Page 13
ISX15 SERIES PISTON KIT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Engine Piston Engine Piston

A4059429 Rod, Engine Connecting 6


1 A4059449 Rod, Engine Connecting 6

2 A3678574 Screw, Connecting Rod Cap 4


3 A3678739 Dowel, Ring 2
4 A4059448 Bushing 6
5 A4059447 Bearing, Connecting Rod 6 Serviced as A4089405.
6 A3682166 Bearing, Connecting Rod 6
7 A4059363 Pin, Piston 6
8 Piston, Engine 6

9 A3064305 Ring, Retaining 12


10 A3683008 Ring, Compression Piston 6
11 A3681078 Ring, Compression Piston 6
12 A3682398 Ring, Oil Piston 6

A4089405 Set, Rod Bearing (std) 1


A3682166 Bearing, Connecting Rod 1
A4059447 Bearing, Connecting Rod 1

A4089406 Set, Piston Ring 1


A3681078 Ring, Compression Piston 1
A3682398 Ring, Oil Piston 1
A3683008 Ring, Compression Piston 1

N.B: For Correct Piston, Please check the CPL Listing

Page 14
ISX15 SERIES PISTON KIT

Page 15
ISX15 SERIES PISTON KIT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Engine Piston

Timing Gear Code: 76

Certified by: Exemption


AFC: N/A ASA: N/A
EFC: N/A ETC: Yes
Manifold Type: Dry
Engine Aspiration:
Turbocharged/After cooled
Engine Control System: APX

Application: Automotive
Power Turbine: N/A
Design Phase: APX
Rating: ISX
A3681343 Rod, Engine Connecting 6
1 A3678570 Rod, Engine Connecting 6
2 A3678574 Screw, Connecting Rod Cap 24
3 A3678739 Dowel, Ring 12
4 A3679314 Bushing 6

A4089139 Kit, Conn Rod Bearing


5 A3678573 Bearing, Connecting Rod 6
6 A3682166 Bearing, Connecting Rod 6
7 A3678590 Pin, Piston 6

A4025213 Kit, Engine Piston


8 A4059343 Piston, Engine 6
9 A3064305 Ring, Retaining 12

A4089154 Set, Piston Ring


10 A3683008 Ring, Compression Piston 6
11 A4059309 Ring, Compression Piston 6
12 A3682398 Ring, Oil Piston 6
A4025313 Kit Cylinder 1
A3682829 Liner Cylinder 6
A4059343 Piston Engine 6
A3678590 Pin Piston 6
A3064305 Ring, Retaining 12
A3678737 Seal O Ring 6
A3678738 Seal O Ring 6
A4089154 Set, Piston Ring 6
N.B: For Correct Piston, Please check the CPL Listing

Page 16
ISX15 SERIES NOZZLE PISTON COOLING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Piston Cooling Nozzle
1 A3687058 Nozzle, Piston Cooling 6
2 A3679037 Screw, Hex Flange Head Cap 6

Page 17
ISX15 SERIES CYLINDER HEAD ASSEMBLY

Page 18
ISX15 SERIES CYLINDER HEAD ASSEMBLY

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Cylinder Head Cylinder Head

1 A3678506 Screw, Hex Flange Head Cap 22


2 A3678804 Screw, Hex Flange Head Cap 4
A3678611 Plug, Threaded 3
3 A3678605 Plug, Threaded 1
4 A3678606 Seal, O Ring 1 M27 x 2.00
5 A3901846 Dowel, Pin 2
6 A3685834 Gasket, Cylinder Head 1
A3683002 Head, Cylinder 1
7 A3680883 Collet, Valve 48
8 A3680884 Retainer, Valve Spring 24
A3678838 Plug, Threaded 1
9 A3678845 Plug, Threaded 1
10 A3678846 Seal, O Ring 1
A4920470 Plug, Threaded 6
11 A3678603 Seal, O Ring 6
13 A3679123 Plug, Threaded 6
14 A3679551 Spring, Valve 24
15 A3679659 Insert, Valve 12 Exhaust
16 A3680318 Guide, Valve Spring 24
A3683003 Head, Cylinder 1
17 A3015865 Plug, Expansion 7
18 A3412352 Sleeve, Injector 6
19 A3678536 Seal, Rectangular Ring 6
20 A3680580 Bushing 4
21 A3680581 Bushing 3
22 A3813247 Plug, Expansion 21
23 A4026423 Bushing 7
24 A4026657 Guide, Valve Stem 24
25 A4026791 Seal, Valve Stem 24
26 A4101421 Head, Cylinder 1
27 A3911678 Dowel, Ring 2
28 A4059215 Insert, Valve 12 Intake
29 A4059326 Valve, Intake 12
30 A4101454 Valve, Exhaust 12
31 A3901846 Dowel, Pin 2
32 A3910495 Screw, Hex Flange Head Cap 12 M12 x 1.75 x 30
33 A3685834 Gasket, Cylinder Head 1

Page 19
ISX15 SERIES GEAR HOUSING, IDLER GEAR

Page 20
ISX15 SERIES GEAR HOUSING, IDLER GEAR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Gear Housing/Idler Gears
A3681674 Gear, Idler 1
1 A3681675 Gear, Idler 1
2 A3680201 Bushing 1
3 A3678871 Dowel, Ring 2
4 A3680260 Shaft, Idler 1
5 A3681149 Bearing, Thrust 1
6 A3681174 Screw, Hex Flange Head Cap 8
7 A3681273 Retainer, Gear 2
8 A3900257 Dowel, Pin 4
A3681144 Gear, Idler 1
2 A3680201 Bushing 1
9 A3681143 Gear, Idler 1
10 A3680239 Shaft, Idler 1
11 A3680240 Spacer, Mounting 1
A4059393 Housing, Gear 1
12 A3680086 Spacer, Mounting 2
13 A4059383 Housing, Gear 1
14 A3412921 Screw, Hex Flange Head Cap 3
A3678873 Plug, Threaded 2
15 A3678786 Seal, O Ring 2
16 A3678791 Plug, Threaded 2
17 A3680866 Screw, Hex Flange Head Cap 1
18 A3680882 Screw, Captive Washer Cap 15
19 A3681268 Screw, Captive Washer Cap 1
20 A4089757 Gasket, Gear Housing 1

Page 21
ISX15 SERIES AIR COMPRESSOR

Page 22
ISX15 SERIES AIR COMPRESSOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Air Compressor Air Compressor
Fuel Pump Type: TBD
Inlet Air Supply Method:
Turbocharged and Aftercooled
Orientation Code: TBD
Governor Location: Direct or
Remote
Air Outlet Connection Size:
M27 X 2
Governor Mounting Hole Size:
M8 X 1.25
Governor Port Size: M10 X 1
Pressure Relief Valve
Included: TBD
Requires: Air Dryer with
Boost Saver Feature
Air Discharge Fitting Thread Size: #10
Air Discharge Fitting Seat
Angle: 45 Degrees
1 A3009330 Washer, Plain 1 M10
2 A3089016 Screw, Hex Flange Head Cap 4
3 A3102651 Screw, Hex Flange Head Cap 3
A3104216 Compressor, Air 1
4 A3103406 Compressor, Air 1
5 A3680550 Gear, Accessory Drive 1
6 A3681612 Adapter, Barring 1
7 A3681898 Screw, Socket Head Cap 2
8 A3679958 Union, Male 2
9 A3680443 Gasket, Acc Drive Support 1
10 A3680444 Brace, Air Compressor 1
A3680997 Union, Male 1
11 A3678606 Seal, O Ring 1 M27 x 2.00
12 A3680998 Union, Male 1
A3682978 Hose, Flexible 1
13 A3102109 Seal, O Ring 1
14 A3103015 Seal, Grommet 1
15 A3682980 Hose, Flexible 1
16 A3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
17 A4022882 Screw, Hexagon Head Cap 1
A4059312 Hose, Flexible 1 Design change from tube and
Grommet to flex hose.
18 A3102108 Hose, Flexible 1 A4059312
13 A3102109 Seal, O Ring 1
14 A3103015 Seal, Grommet 1

Page 23
ISX15 SERIES VIBRATION DAMPER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Vibration Damper
Type: Viscous
Provision For Mounting Front
Power Takeoff: None
Speed Limitation:2300 RPM
Pulley Material: Cast
Pulley Groove Description:
Poly Vee
Pulley Diameter: 240MM
Number Of Grooves: 12
Unique Characteristics:
Distance for Front Face of
Block to Centerline of First
Pulley Groove: 168.87mm
1 A3680750 Screw, Hex Flange Head Cap 12
2 A3680758 Plate, Clamping 1
3 A3682627 Pulley, Crankshaft 1
4 A4101884 Damper, Vibration 1

Page 24
ISX15 SERIES BRAKE ENGINE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Engine Brake
Harness Supplier: Jacobs
Application:
Automotive and Industrial
(can be used with or
without redundant speed
sensor)not for use with
integrated idle management
system.
See rocker lever option for
other brake components. 3 or
6 position braking.
A4059210 Kit, Wiring Harness 1
1 A4026251 Clip 1
A4059178 Harness, Wiring 1 Serviced as A4059210.
2 A3052586 Seal, O Ring 2
3 A4059177 Harness, Wiring 1

Page 25
ISX15 SERIES EXHAUST RECIRCULATION

Page 26
ISX15 SERIES EXHAUST RECIRCULATION

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


1 A3093923 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 14
A3100394 Elbow, Male Union 1
2 A3100384 Elbow, Male Union 1
3 A3678925 Seal, O Ring 1 M10 x 1.00
A3101532 Union, Male 1
4 A3101531 Union, Male 1
3 A3678925 Seal, O Ring 1 M10 x 1.00
5 A3630805 Clamp, Wire Tie 1
6 A3101917 Gasket, Exhaust Gas Rcn Valve 2
7 A109080 Seal, O Ring 1
8 A3682414 Screw, Banjo Connector 1
9 A3683011 Tube, Air Crossover 1
A3682540 Tube, Vent 1
10 A3682076 Seal, O Ring 2
11 A3682539 Tube, Vent 1
A3682542 Coupling, Plain Pipe 1
12 A3682541 Coupling, Plain Pipe 1
7 A109080 Seal, O Ring 1
13 A3682551 Gasket, Exhaust Gas Rcn Valve 1
14 A3683145 Clamp, V Band 1
15 A3682553 Tube, Flexible 1 A4089165 Kit
16 A3683144 Clamp, V Band 2
17 A3682798 Nut, Hexagon Flange 4
18 A4952490 Cooler, Exhaust Gas Rcn Serviced as A4089436.
A3682807 Tube, Exhaust Cooler Water Outlet
A3101532 Union, Male
4 A3101531 Union, Male
3 A3678925 Seal, O Ring 1 M10 X 1.00
A3678610 Plug, Threaded 1 M12 x 1.50
19 A3678602 Plug, Threaded 1 M12 x 1.50 THD
20 A3678603 Seal, O Ring 1
21 A212161 Seal, O Ring 1
22 A3682883 Tube, Exhaust Cooler Water Outlet 1
A3683068 Coupling, Plain Pipe 1
23 A3683067 Coupling, Plain Pipe 1
24 A3049221 Seal, O Ring 2
25 A3682811 Tube, Water Inlet 1
A3682826 Seal, Grommet 2
26 A3963983 Washer, Sealing 2
27 A3683061 Tube, Air Crossover 1
28 A3682840 Clip 3
29 A3682842 Hose, Plain 3
A3682845 Elbow, Male Union 1
30 A3683076 Screw, Socket Set 1
31 A3900632 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 35
A3682867 Tube, Vent 1

Page 27
ISX15 SERIES EXHAUST RECIRCULATION

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


A3682826 Seal, Grommet 2
A3682870 Tube, Water Outlet 1
33 A3682638 Connector, Banjo 1
34 A3682871 Tube, Water Outlet 1
35 A3682993 Tube, Pressure Sensing 1
36 A3682995 Tube, Pressure Sensing 1
37 A3683089 Tube Pressure Sensing 1
38 A3683323 Adapter, Sensor 1
39 A3900629 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16
A4903035 Sensor, Pressure 1 Egr differential.
40 A4076823 Seal, Rectangular Ring 2
41 A4903036 Sensor, Pressure
42 A3682941 Screw, Hexagon Head Cap 1 M8 x 1.25 x 20 - M10 x 1.50
43 A3104874 Valve, Exhaust Gas Rcn 1 Serviced as A4955422.
54 A3103823 Sensor, Position 1 egr valve.
44 A3683357 Clamp, Hose 6
45 A3900589 Nut, Hexagon Flange 1 M8 x 1.25
46 A3902662 Nut, Hexagon Flange 3 M10 x 1.50
47 A3903990 Screw, Hex Flange Head Cap 5 M10 x 1.50 x 20
A4088712 Sensor, Temperature 1 Exhaust gas.
48 A4088389 Sensor, Temperature 1
49 A 4088528 Washer, Sealing 1
A4903479 Sensor, Pressure 1 Exhaust gas.
50 A4921574 Seal, O Ring 1
51 A4903480 Sensor, Pressure 1
52 A3913034 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 100
53 A3919381 Brace, Tube 1

KIT, EGR COOLER


A4089436 Kit, Egr Cooler 1
A212161 Seal, O Ring 1
A3049221 Seal, O Ring 2
A3101268 Gasket, Flange 1
A3102314 Gasket, Turbocharger 1
A3104230 Gasket, Exhaust Gas Rcn Valve 1
A3678925 Seal, O Ring 2
A3682076 Seal, O Ring 2
A3682360 Seal, O Ring 2
A4952490 Cooler, Exhaust Gas Rcn 1 Serviced as A4089436.
A4952644 Hose, Plain 1

Page 28
ISX15 SERIES EXHAUST RECIRCULATION

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


KIT, EGR VALVE
A4955422 Kit, Egr Valve 1
A3104230 Gasket, Exhaust Gas Rcn Valve 1
A3104874 Valve, Exhaust Gas Rcn 1 Serviced as A4955422.
A3103823 Sensor, Position 1 egr valve.
A3684014 Screw, Socket Head Cap 2
A3163666 Connector, Electrical 1

KIT, EGR POSITION SENSOR


A4089832 Kit, Egr Position Sensor
A3103823 Sensor, Position 1 egr valve.
A3163666 Connector, Electrical 1
A3165138 Pin, Guide 1
A3684014 Screw, Socket Head Cap 2

Page 29
ISX15 SERIES FAN DRIVE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Fan Drive
Belt Driven Fan Ratio:
1.2:1.0
Fan Center: 12.0 in (304.8mm)
Fan Mounting Distance Forward
From Front Face of Block:
10.75 in (273mm)
Rotates Same Direction as
Crankshaft
Includes Belt Tensioner;
1 A3093940 Screw, Hex Flange Head Cap 2
2 A3681243 Hub, Fan 1
3 A3681817 Belt, V Ribbed 1
4 A3093939 Screw, Hex Flange Head Cap 2
5 A4059202 Tensioner, Belt 1
6 A3093936 Screw, Hex Flange Head Cap 1

Page 30
ISX15 SERIES ALTERNATOR DRIVE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Alternator Drive Belt to drive Delco or Leece
Neville spool type alternator
with CCI or Sanden high mount
Refrigerant compressor.
1 A3681812 Belt, V Ribbed 1

Page 31
ISX15 SERIES FUEL PUMP

Page 32
ISX15 SERIES FUEL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Fuel Pump Fuel Pump
Inlet Fitting Size: #10
Outlet Fitting Size: #8
Seat: 45 Degrees
Priming Pump: Yes
Voltage: 12 VDC
A4088505 Module, Fuel Control 1
1 A70704 Washer, Plain 4 1/4 Inch.
2 A100099 Seal, Rectangular Ring 2
3 A129768 Spring, Valve 1
4 A129839 Shield, Shutoff Valve 1
5 A129888 Seal, Rectangular Ring 2
6 A139988 Seal, Rectangular Ring 2
7 A151900 Seal, Rectangular Ring 2
8 A160514 Washer, Plain 2 1 11/16 Inch.
9 A196057 Disc, Valve 1
10 A202897 Diaphragm, Fuel Pump Damper 2
11 A3025806 Screw, Socket Head Cap 4 M8 X 1.25 X 30.
12 A4088863 Housing, Actuator 1
13 A4088274 Disc, Actuator 1
14 A4902789 Gasket, Actuator 4
15
A3100221 Nipple, Coupling 2
16 A3100290 Connector, Qck Disconnect 1
17 A3678912 Seal, O Ring 1
18 A4076472 Screw, Socket Head Cap 12
19 A3330651 Cover, Fuel Pump Damper 2
20 A3330652 Body, Fuel Pump Damper 2
21 A4076471 Screw, Socket Head Cap 4
A3331873 Union, Male 1
22 A3331838 Union, Male 2
23 A3627695 Seal, O Ring 2
24 A3678786 Seal, O Ring 1
A3348322 Valve, Pressure Regulator 1
25 A3348323 Valve, Pressure Regulator 1

Page 33
ISX15 SERIES FUEL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


26 A3348703 Seal, O Ring 1
27 A3867640 Seal, O Ring 1
28 A4088450 Screw, Hex Flange Head Cap 4
29 A3408421 Solenoid 1 Serviced as A4024808.
A3417138 Elbow, Male Adapter 1
30 A3417139 Elbow, Male Adapter 1
31 A3679139 Seal, O Ring 1
A4088806 Plug, Threaded 6
32 A4088802 Plug, Threaded 5
17 A3678912 Seal, O Ring 5
A3681694 Union, Male 1
33 A3089240 Seal, O Ring 1
34 A3681110 Union, Male 1
A4088750 Sensor, Temperature 1 Coolant or oil.
35 A4088751 Sensor, Temperature 1
36 A4921574 Seal, O Ring 1
37 A3867481 Seal, O Ring 1
38 A3902023 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 25.
A4009956 Valve, Pressure Regulator 1
39 A3330478 Seal, O Ring 1
40 A3867641 Seal, O Ring 1
41 A4009957 Valve, Pressure Regulator 1
A4010077 Valve, Check 1
33 A3089240 Seal, O Ring 1
42 A4010078 Valve, Check 1
A4088807 Plug, Threaded 1
43 A4088803 Plug, Threaded 1
24 A3678786 Seal, O Ring 1
44 A4902906 Actuator, Metering 2 Serviced as A4089985.
45 A4902907 Actuator, Timing 2 Serviced as A4089986.
46 A4062005 Gasket, Support 1
47 A4076845 Housing, Fuel Control 1
48 A4076848 Gasket, Fuel Pump 1

Page 34
ISX15 SERIES FUEL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


49 A4088847 Pump, Gear Fuel 1 Serviced as A4089163.
A4088507 Pump, Fuel 1
50 A4935013 Pump, Fuel Transfer 1
58 A4088506 Support, Transfer Pump 1
59 A3964385 Gasket, Fuel Pump 1
60 A4088512 Screw, Socket Head Cap 3
51 A4076858 Screw, Socket Head Cap 4
52 A105375 Nameplate 1
A4087993 Sensor, Pressure 1 Fuel.
36 A4921574 Seal, O Ring 1
53 A4087994 Sensor, Pressure 1
54 AS 2286 Screw, Drive 2
55 A3896408 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 80
56 A3903464 Screw, Hex Flange Head Cap 3 M10 X 1.50 X 40
57 A4076587 Gasket, Fuel Cnt Housing 1
A4089162 Kit, IFSM 1
5 A129888 Seal, Rectangular Ring 2
7 A151900 Seal, Rectangular Ring 2
17 A3678912 Seal, O Ring 8
23 A3627695 Seal, O Ring 1
24 A3678786 Seal, O Ring 2
26 A3348703 Seal, O Ring 1
27 A3867640 Seal, O Ring 1
31 A3679139 Seal, O Ring 1
33 A3089240 Seal, O Ring 2
36 A4010519 Seal, O Ring 2
37 A3867481 Seal, O Ring 1
39 A3330478 Seal, O Ring 1
40 A3867641 Seal, O Ring 1
46 A4062005 Gasket, Support 1
47 A4076845 Housing, Fuel Control 1
48 A4076848 Gasket, Fuel Pump 1
52 A105375 Nameplate 1

Page 35
ISX15 SERIES FUEL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


54 AS 2286 Screw, Drive 2
57 A4076587 Gasket, Fuel Cnt Housing 1
A4089163 Kit, Gear Fuel Pump 1
37 A3867481 Seal, O Ring 1
46 A4062005 Gasket, Support 1
49 A4076856 Pump, Gear Fuel 1
A4089986 Kit, Actuator 1
45 A4902907 Actuator, Timing 1 Serviced as A4089986.
14 A4902789 Gasket, Actuator 1
A4954670 Screw, Pan Head Cap 3
A4089985 Kit, Actuator 1
44 A4902906 Actuator, Metering 1 Serviced as A4089985.
14 A4902789 Gasket, Actuator 1
A4954670 Screw, Pan Head Cap 3
A4024808 Kit, Fuel Solenoid
5 A129888 Seal, Rectangular Ring 2
29 A3408421 Solenoid 1 Serviced as A4024808.

Page 36
ISX15 SERIES FLYWHEEL HOUSING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Flywheel Housing Flywheel Housing
Flywheel Housing SAE Size:
No. 1
Flywheel Housing Material:
Aluminum
Engine Mount Type: 10 Deg.
Pads.
Transmission Mounting Hole
Nomenclature: English (in)
Starter Motor Mounting
Screws: English (in)
Starter Center Distance: 10.437
Clutch Type Provision: Dry
Tachometer Sensor Mounting
Hole Count: One
A3103584 Housing, Flywheel 1
1 A3026134 Gasket, Cover Plate 1
2 A3026135 Cover, Access Hole 1
3 A3052198 Screw, Self Tapping Metal 2 M8 X 1.25 X 30.
4 A3102195 Housing, Flywheel 1
5 A3678871 Dowel, Ring 2
6 A4101422 Seal, Oil 1
7 A4026695 Gasket, Flywheel Housing 1
8 A3678514 Screw, Hexagon Head Cap 14

Page 37
ISX15 SERIES FLYWHEEL

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Flywheel Type: Flywheel
Intended Housing SAE: 1
Starter Center Distance:
265.1mm (10.437 in.)
Clutch Bearing Pilot Bore
Diameter: 72.00mm (2.84 in.)
Clutch Size: 393.7mm
(15.5 in.)
Clutch Plate Type: Single
Plate
Clutch Plate Material: Ceramic Disc
Rear Gear Drive: No
Intended Drive Hardware: Spicer
Transmission mounting face to
rear face of block: 92.29mm
(3.791 in.)
Additional Information: 113
Tooth Ring Gear
1 A3678740 Screw, Twelve Point Cap 12
2 A4026528 Spacer, Bearing 1
3 A3680922 Flywheel 1
A3680921 Flywheel 1
4 A3680913 Gear, Flywheel Ring 1
Page 38
ISX15 SERIES FRONT GEAR COVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Front Gear Cover Front Gear Cover
Front gear cover belt driven
or customer supplied fan
Drive w/o auxiliary drive.
Includes cover for right-hand
Accessory drive shaft. No
drive pulley can be mounted
on this shaft without noise
Abatement.
Includes open crankcase
Breather in upper gear cover.
1 A4973081 Cover, Gear 1
2 A4082974 Plug, Gear Cover 1
3 A3906216 Nut, Hexagon Flange 8 M6 X 1.00.
4 A4955383 Seal, Oil 1
5 A4101451 Screw, Captive Washer Cap 31
6 A4059182 Seal, Diamond Strip 1
7 A4059183 Seal, Diamond Strip 1
8 A4101439 Plate, Clamping 1
A3684273 Cover, Gear 1
9 A3042401 Seal, Grommet 1 For gear cover A3892697 use plug A3892666
10 A4059454 Cover, Gear 1
Page 39
ISX15 SERIES INTAKE CONNECTION MOUNTING

Page 40
ISX15 SERIES INTAKE CONNECTION MOUNTING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Intake Connection Mounting Air Intake Connection
Location
Air Inlet Connection

Engine Control System: Enf02


Ejector Angle up from
Horizontal (deg): 0
Ejector
Angle Outboard Included Angle
(deg): 80 Forward
Cannot be used with twin
Cylinder air compressor.
1 A3678770 Gasket, Connection 1
2 A3682177 Seal, O Ring 1
A3683267 Connection, Air Intake 1
A3678921 Plug, Threaded 1 M14 x 1.50.
3 A3678912 Seal, O Ring 1
4 A3678922 Plug, Threaded 1
5 A3683268 Connection, Air Intake 1
A3683223 Ejector, Exhaust Gas Rcn Mixer 1
6 A3100011 Dowel, Ring 2
A3678921 Plug, Threaded 1
3 A3678912 Seal, O Ring 1
4 A3678922 Plug, Threaded 1
7 A3682066 Seal, O Ring 1
8 A3682657 Ejector, Exhaust Gas Rcn Mixer
9 A3682714 Connection, Air Transfer 1
10 A3902114 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 30
11 A3903112 Screw, Hex Flange Head Cap 8 M10 x 1.50 x 30

Page 41
ISX15 SERIES AIR TRANSFER CONNECTION

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Air Transfer Connection
90 degree air outlet
connection at the
turbocharger compressor
Housing. Does not have
pressure drop inspection hole
1 A3066211 Seal, O Ring 1
2 A3067979 Clamp, V Band 1
3 A3074422 Cover, Protective 1
4 A3681017 Connection, Air Transfer 1

Page 42
ISX15 SERIES ENGINE OIL COOLER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Engine Oil Cooler
Filter and Cooler Head
Uses One Oil Cooler for ISX1
& ISX2 Ratings
Oil Filter Location: Exhaust
Side
Oil Filter Type: Full flow
and By Pass
Lube Oil Filter Head Thread:
M95 x 2.5
Thermostat Opening Temp: 235
degrees F
This option provides studded
Cap screw for mounting OEM
Supplied items. Four studded
screws are located in the oil
Cooler mounting holes. OEM
mounted items should be flush
with the outboard screw

Page 43
ISX15 SERIES ENGINE OIL COOLER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Hexagon face. The maximum
weight attached to each
Cap screw should not exceed
11N (2.5lbf)
Not for use with RV &
Fire truck ratings
1 A3417474 Screw, Captive Washer Cap 15 M10 x 1.50 x 40
A4920193 Head, Oil Filter Cooler
2 A3680453 Thermostat 1
3 A3411881 Ring, Retaining 1
4 A4920188 Adapter, Filter Head 1
A3678921 Plug, Threaded 3 M14 X 1.50
5 A3678912 Seal, O Ring 1
6 A3678922 Plug, Threaded 1
A4059434 Plug, Threaded 1
7 A3678606 Seal, O Ring 1 M27 x 2.00
8 A4059433 Plug, Threaded 1
A3679880 Plug, Threaded 1
9 A3089025 Seal, O Ring 1
10 A3679881 Plug, Threaded 1
A3090400 Union, Male 1
11 A3679139 Seal, O Ring 1
12 A3090419 Union, Male 1
13 A3922794 Seal, O Ring 1
14 A3882586 Spring, Compression 1
15 A4965870 Core, Cooler 1
16 A4101869 Gasket, Oil Cooler Core 2
17 A3681508 Insert, Filter Head 1
18 A3681717 Baffle, Water 1
19 A4920198 Head, Oil Filter Cooler 1
20 A4101867 Screw, Twelve Point Cap 4
21 A3681908 Screw, Twelve Point Cap 4
22 A3820320 Plunger, Bypass Valve 1
23 A3681927 Screw, Captive Washer Cap 5
24 A3682789 Gasket, Lube Oil Cooler Housing 1
A4089583 Kit, Oil Cooler
A4026420 Cover, Protective 1
A4058956 Cover, Protective 1
A4059460 Core, Cooler 1
A4101867 Screw, Twelve Point Cap 4
A4101868 Screw, Twelve Point Cap 2
A4101869 Gasket, Oil Cooler Core 3
A4089197 Kit, Lube Oil Cooler Housing Gasket
A3682789 Gasket, Lube Oil Cooler Housing 1
A4026420 Cover, Protective 1
A4058956 Cover, Protective 1

Page 44
ISX15 SERIES OIL LEVEL GAUGE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Oil Level Gauge Oil Level Gauge
Dipstick Location: Left Side
Front
Sump Location: Front
For Use With Sup Capacities:
45.4 L (12 Gallons) High
37.9 L (10 Gallons) Low
Power Angle (deg): 2 Through 5
Tilt Angle (deg): 0
1 A4026589 Clip 1
2 A146161 Washer, Plain 1 3/8 inch
A3678873 Plug, Threaded 3
3 A3678791 Plug, Threaded 1
4 A3678786 Seal, O Ring 1
5 A3682848 Brace, Tube 1
A4026891 Dipstick 1
A4920408 grommet 1
6 A4026889 Dipstick 1
7 A4059199 Tube, Oil Gauge 1
8 A3900589 Nut, Hexagon Flange 1 M8 x 1.25
9 A3900629 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16

Page 45
ISX15 SERIES ENGINE OIL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Lube Oil Pump Lube Oil Pump
Gallons Per Minute: 37.0 at
1100 RPM
Aluminum Housing
A2881757 Kit, Lube Pump
1 A4026691 Pump, Lubricating Oil 1
A3800751 Kit, Shim 1
2 A3681287 Shim 2 .36 mm (0.014 inch)
2 A3681288 Shim, Black 2 .45 mm (0.018 inch)
2 A3681289 Shim, Purple 2 .55 mm (0.022 inch)
2 A3681290 Shim, Red 2 .65 mm (0.026 inch)
2 A3681291 Shim, Blue 2 .75 mm (0.030 inch)
2 A3681292 Shim, Green 2 .85 mm (0.033 inch)
3 A3102651 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 60

Only one shim part number


Required. Shims are
determined by lube pump to
Block stack up.
A2881757 Kit Lube Pump
A3800751 Shims 1
A4026691 Pump, Lubricating Oil 1

Page 46
ISX15 SERIES OIL FILLER ARRANGEMENT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Oil Filler Arrangement Oil Filler Arrangement
Oil Fill Location: Front
Gear Cover
Includes Cylinder Block Cover
on Exhaust Side, Rear
1 A3680371 Plate, Cover 1
2 A3680536 Brace, Tube 1
3 A3680832 Gasket, Cover Plate 1
4 A3921644 Connection, Oil Filler 1
5 A3936876 Seal, Rectangular Ring 2
6 A3903475 Seal, Rectangular Ring 1
7 A3903990 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
8 A3913638 Screw, Hex Flange Head Cap 1 M6 X 1.00 X 16.
9 A3914136 Cap, Filler 1
10 A3914738 Tube, Oil Filler 1

Page 47
ISX15 SERIES ENGINE OIL PAN

Page 48
ISX15 SERIES ENGINE OIL PAN

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Sump Location: Front
Material: Steel
Construction: Stamped
Sump Capacity:
12 Gallons High
10 Gallons Low
Angularity Limits:
45 Degrees Front Down
33 Degrees Rear Down
45 Degrees Fuel Pump Down
31 Degrees Exhaust Down
Unique Characteristics:
Studs on oil pan flange
located at #3, #5, #28 and
#32 mounting holes on exhaust
side and at #11, #12, #13,
#15, #16, #18, #20, #21, #22
and #23 mounting holes on
Fuel pumps side of engine.
Refer to the new engine build
standard for 10 hole location
In oil pan. AEB 46.05 may
Also be consulted. Maximum
weight limit on any single
Stud is seven (7) pounds.
1 A3678756 Seal, O Ring 1
2 A3103336 Connection, Oil Suction 1
3 A4026684 Gasket, Oil Pan 1
A4952540 Pan, Oil TLA 1
A3680420 Plug, Threaded 1
4 A3680419 Plug, Threaded 1
5 A3678912 Seal, O Ring 1
6 A3680531 Pan, Oil 1
A3680534 Plug, Threaded 2
7 A3680533 Plug, Threaded 1
8 A3678606 Seal, O Ring 1 M27 x 2.00
9 A3903112 Screw, Hex Flange Head Cap 26 M10 x 1.50 x 30
10 A4026812 Screw, Hex Flange Head Cap 8

Page 49
ISX15 SERIES ENGINE CONTROL MODULE

Page 50
ISX15 SERIES ENGINE CONTROL MODULE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Electronic Control Module
Engine Control System: APX
ISX Rating: 400/450/565/600
ECM Version: CM570 Motorola
Module Location: Upper Left
Side Front
Etr, Control Module Cover:
Black
Ambient Air Pressure Sensor
Included: Yes
Intake Manifold Temp Sensor
Fuel System: LCFS
1 A69465 Clip 2
2 A146161 Washer, Plain 4 3/8 inch
3 A3009330 Washer, Plain 1 M10
4 A3093931 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20
5 A3093932 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25
6 A3331044 Sensor, Pressure 1 Ambient air.
7 A3417183 Sensor, Pressure Temperature 1 Intake manifold.
8 A3330202 Seal, O Ring 1
9 A3417185 Sensor, Pressure Temperature 1 Oil.
8 A3330202 Seal, O Ring 1
10 A3618863 Cover, Protective 1
11 A3680284 Gasket, Etr Control Module 1
12 A3680878 Bracket, Cus Accessory 1
13 A4026680 Brace, Wiring 1
14 A3681498 Stud, Clinch 5
15 A3680896 Data plate 1
16 A3681059 Plate, Cooler 1
17 A4059191 Bracket, Cus Accessory 1
18 A4059348 Harness, Etr Cnt Mdl Wrg 1
19 A3681405 Module, Electronic Control 1
20 A3865346 Sensor, Temperature 1 Coolant or oil.
21 A3678912 Seal, O Ring 1

Page 51
ISX15 SERIES ENGINE CONTROL MODULE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


21 A3678912 Seal, O Ring 1
22 A3883397 Screw, Hexagon Head Cap 1
23 A3900629 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 16
24 A3925402 Screw, Hex Flange Head Cap 6 M8 x 1.25 x 50.
25 A4001902 Sensor, Position 2 Cam or crank.
26 A4010600 Seal, O Ring 1
27 A4026784 Cover, Etr Control Module 1
28 A4026430 Cover, Fuel Control 1
29 A4026431 Cover, Fuel Control 1
30 A3076301 Clamp, Wire Tie 1

NOTE; The information below


should provide assistance in
Type/function of sensors.

A3417183 Sensor, Pressure Temperature Intake manifold.


Pressure/Temperature.
A3417185 Sensor, Pressure Temperature Oil.
Pressure/Temperature.
A3865346 Sensor, Temperature Coolant or oil.
Temperature.
A3331044 Sensor, Pressure Ambient air.
Pressure.
A4001902 Sensor, Position Cam or crank.
Function: Cam/crank position.
A3330998 Sensor, Pressure Fuel.
Pressure.
A3330527 Sensor, Pressure Fuel.

Page 52
ISX15 SERIES TURBOCHARGER

Page 53
ISX15 SERIES TURBOCHARGER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Turbocharger Turbocharger
HX55 for ISX1 Model
Application: Automotive
Crankcase Breather Type: Open
Attitude Settings (Degrees)
Comp = 272
Turbine = 157
VCA = 305
VTA = 315
1 A3095798 Stud 4
2 A4026884 Gasket, Turbocharger 1
3 A3818824 Nut, Hexagon Flange 4 M10 x 1.50
A3595091 Turbocharger 1
A3595090 Turbocharger 1
4 A3709510 Ring, Retaining 4
5 A3533038 Shield, Turbocharger Heat 1
6 A3519163 Screw, Drive 2
7 A3760250 Nut, Lock 1 M8 X 1.25.
8 A3521441 Seal, Split Ring 1
9 A3758848 Seal, Split Ring 1
10 A3527619 Data plate 1
11 A3522597 Pin, Roll 2
12 A3762915 Seal, O Ring 1
13 A3723863 Ring, Retaining 1
14 A3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF.
15 A3534109 Collar, Thrust 1
16 A3502231 Slinger, Oil 1
17 A3528096 Plate, Oil Seal 1
18 A3529852 Clamp, V Band 1
19 A3534833 Bearing, Turbocharger 1
20 A3528094 Baffle, Oil 1
21 A3539512 Shaft & Wheel 1
22 A3533707 Ring, Retaining 1
23 A3595402 Housing, Compressor 1
24 A3595426 Impeller, Turbo Compressor 1

Page 54
ISX15 SERIES TURBOCHARGER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


25 A3539099 Housing, Turbo Bearing 1
26 A3535399 Clamp, V Band 1
27 A3591655 Bearing, Turbo Thrust 1
28 A3595089 Housing, Turbine 1
29 A3592071 Baffle, Turbocharger Noise 1

A4025184 Kit, Turbocharger


A3066211 Seal, O Ring 1
A3595090 Turbocharger 1
A3679139 Seal, O Ring 1
A3680324 Gasket, Flange 1
A3922794 Seal, O Ring 1
A4026884 Gasket, Turbocharger 1

N.B: For Correct Turbocharger, Please Check The CPL Listing

Page 55
ISX15 SERIES INJECTOR

Page 56
ISX15 SERIES INJECTOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Injector Injector
Engine Design Phase:
Enforcer 02
Engine Family: D10
Advertised HP: TBD
Advertised HP RPM: TBD
Hydraulic Flow (cc/30 sec at
100 BAR):
Attachment for Wiring
Harness:
1 A4062567 Injector 6
2 A3347937 Seal, O Ring 1 Green
3 A3347939 Seal, O Ring 1 Black
4 A4009692 Screen, Filter 1
5 A3330537 Seal, O Ring 1
6 A3330538 Seal, O Ring 1
A3347867 Link, Injector Plunger 1
7 A3330607 Link, Injector Plunger 1
8 A3867742 Retainer, Injector Link 1
9 A4010231 Clamp, Injector 6
10 A3679102 Screw, Twelve Point Cap 6
11 A3087316 Screen, Filter 1
N.B: For Correct Injector, Please Check The CPL Listing

Page 57
ISX15 SERIES CAMSHAFT

Page 58
ISX15 SERIES CAMSHAFT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Camshaft Camshaft
Upper standard gear.
1 A4101476 Camshaft 1 Injector
2 A4026588 Cover, Camshaft 1
3 A4101882 Seal, Rectangular Ring 1
4 A3679929 Support, Camshaft Thrust 1
5 A3679931 Gasket, Camshaft Cover 1
6 A3679933 Seal, O Ring 1
7 A4101852 Gear, Camshaft 1
8 A3681400 Retainer, Gear
9 A3680817 Screw, Hex Flange Head Cap 1
10 A3678882 Screw, Hex Flange Head Cap 1
11 A3680802 Washer, Plain 1
12 A4059333 Camshaft 1 Valve
13 A4026587 Cover, Camshaft 1
14 A4101881 Seal, Rectangular Ring 1
15 A3679930 Support, Camshaft Thrust 1
16 A3679932 Gasket, Camshaft Cover 1
17 A3679934 Seal, O Ring 1
18 A3680522 Gear, Camshaft 1
19 A3902460 Screw, Hex Flange Head Cap 8 M10 x 1.50 x 25
N.B: For Correct Camshaft, Please Check The CPL Listing

Page 59
ISX15 SERIES ROCKER LEVER

Page 60
ISX15 SERIES ROCKER LEVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Rocker Lever Rocker Lever
Engine Control System: HPI
Injector Harness Pass thru
Location: Side
1 A3412261 Crosshead, Valve 6
2 A3412351 Spacer, Mounting 2
A4059414 Assembly, Rocker Lever TLA 1
A3413098 Lever, Engine Brake 3
3 A3413127 Lever, Engine Brake 1
4 A3067941 Plug, Ball 1
5 A3413133 Bushing 1
6 A3679504 Pin, Spiral 1
7 A3679914 Roller, Cam Follower 1
8 A3680173 Pin, Cam Follower Roller 1
9 A3871558 Plug, Pipe 1
10 A4952463 Piston, Engine Brake Slave 1
11 A3413129 Valve, Check 1
12 A4059315 Spring, Compression 1
13 A3413131 Cover, Actuator 1
14 A3413132 Ring, Retaining 1
15 A3679921 Nut, Regular Hexagon Jam 1
A4972816 Lever, Rocker 3
16 A4059377 Screw, Rocker Lever Adjusting 1
17 A3679694 Nut, Regular Hexagon Jam 1
18 A4059294 Lever, Rocker 1
4 A3067941 Plug, Ball 1
19 A4965762 Roller, Cam Follower 1
20 A4026779 Pin, Cam Follower Roller 1
21 A4059282 Bushing 1
6 A3679504 Pin, Spiral 1
A4972818 Lever, Rocker 3
16 A4059377 Screw, Rocker Lever Adjusting 1
17 A3679694 Nut, Regular Hexagon Jam 1

Page 61
ISX15 SERIES ROCKER LEVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


22 A4059351 Lever, Rocker 1
4 A3067941 Plug, Ball 1
19 A4965762 Roller, Cam Follower 1
23 A4026780 Pin, Cam Follower Roller 1
21 A4059282 Bushing 1
6 A3679504 Pin, Spiral 1
24 A4059304 Shaft, Rocker Lever 1
25 A3105973 Plug, Drive 2
26 A3105974 Plug, Ball 2
A4972817 Lever, Rocker 3 Exhaust Rear
16 A4059377 Screw, Rocker Lever Adjusting 1
17 A3679694 Nut, Regular Hexagon Jam 1
27 A4059297 Lever, Rocker 1
4 A3067941 Plug, Ball 1
19 A4965762 Roller, Cam Follower 1
23 A4026780 Pin, Cam Follower Roller 1
21 A4059282 Bushing 1
6 A3679504 Pin, Spiral 1
A4972819 Lever, Rocker 3 Intake Rear
16 A4059377 Screw, Rocker Lever Adjusting 1
17 A3679694 Nut, Regular Hexagon Jam 1
28 A4059353 Lever, Rocker 1
4 A3067941 Plug, Ball 1
19 A4965762 Roller, Cam Follower 1
20 A4026779 Pin, Cam Follower Roller 1
21 A4059282 Bushing 1
6 A3679504 Pin, Spiral 1
29 A4059304 Shaft, Rocker Lever 1 Front Shaft
24 A3680954 Plug, Drive 2
25 A3680955 Plug, Ball 2
30 A3413137 Plunger, Brake Actuator 6
31 A3679427 Clamp, Retaining 4
32 A3679418 Shaft, Rocker Lever 2 Injector Shaft
33 A3417768 Plug, Drive 4
34 A4059197 Spacer, Thrust Ring 12

Page 62
ISX15 SERIES ROCKER LEVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


A3680169 Lever, Rocker 6 Injector
35 A3680057 Nut, Regular Hexagon Jam 2
36 A3680058 Screw, Rocker Lever Adjusting 2
37 A3680168 Lever, Rocker 6
4 A3067941 Plug, Ball 6
6 A3679504 Pin, Spiral 1
38 A3679868 Roller, Cam Follower 2
39 A3679869 Pin, Cam Follower Roller 2
40 A3679870 Bushing 2
41 A4059342 Crosshead, Valve 6
A3682343 Valve, Engine Brake 1
42 A4024759 Solenoid, Engine Brake 1
43 A4026537 Seal, Rectangular Ring 1
44 A3871218 Seal, Rectangular Ring 1
45 A3871638 Seal, Rectangular Ring 1
46 A3104916 Body, Engine Brake Valve 1
47 A3681221 Screw, Hex Flange Head Cap 24

Page 63
ISX15 SERIES TURBOCHARGER ARRANGEMENT

Page 64
ISX15 SERIES TURBOCHARGER ARRANGEMENT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Turbocharger Arrangement
Turbocharger Location: Mid
Engine
Exhaust Direction: Rear Out
Turbocharger Orientation:
Adjustable
Waste gated Holset
Turbocharger Models HX55WG
and HX60WG
1 A3679445 Spacer, Mounting 12
A3680650 Exhaust, Manifold
2 A3680199 Manifold, Exhaust 1
3 A3680200 Manifold, Exhaust 2
4 A3680343 Gasket, Exhaust Manifold 4
5 A3688530 Gasket, Exhaust Manifold 1
6 A4026696 Screw, Hex Flange Head Cap 12 M10 X 1.50 X 100.

Page 65
ISX15 SERIES THERMOSTAT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Thermostat Thermostat
Operating Range: 180 Degrees
(Open) .435 in. Stroke
Number of Thermostats: 1

A3335550 Thermostat 1
1 A3335548 Seal, Thermostat 1
2 A3335549 Thermostat 1

Page 66
ISX15 SERIES THERMOSTAT HOUSING

Page 67
ISX15 SERIES THERMOSTAT HOUSING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Thermostat Housing
One thermostat housing with
two thermostats and cast in
water outlet connection
Pointed up.
Water Outlet Connection
Outside Diameter 2.5 in.
Unique Characteristics:
Vertical Water Vent Port (M12
Store)
1 A3680601 Gasket, Thermostat Housing 1
2 A3680602 Gasket, Thermostat Housing Cover 1
A3680773 Housing, Thermostat 1
A3678611 Plug, Threaded 2
3 A3678605 Plug, Threaded 1
4 A3678606 Seal, O Ring 1 M27 x 2.00
5 A3680599 Housing, Thermostat 1
A3681787 Cover, Thermostat Housing 1
6 A3084879 Seal, Thermostat 2
7 A3681839 Cover, Thermostat Housing 1
8 A3904446 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 70
9 A3904987 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 150

Page 68
ISX15 SERIES VALVE COVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Valve Cover Valve Cover
Material: Plastic
Oil Filler: No
Unique Characteristics:
Without Gasket Groove
Use with Carrier-Type Gasket
1 A4026507 Gasket, Valve Cover 1
2 A4059375 Cover, Valve 1
3 A3100895 Isolator, Noise 8

Page 69
ISX15 SERIES WATER INLET CONNECTION

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Water Inlet Connection Water Inlet Connection
45 Degree Aluminum
Connection 2.5 in. ID.
Connection Mounted Pointing
Down
1 A3680574 Gasket, Connection 1
A3681156 Assembly water Inlet Connection 1
2 A3678611 Plug, Threaded 3
3 A3678606 Seal, O Ring 1 M27 x 2.00
4 A4059172 Seal, O Ring 1 Water pump inlet connection
5 A3818885 Seal, O Ring 1
6 A3412920 Shaft, Shutoff Valve 1
7 A3680293 Adapter, Filter Head 1
8 A3681446 Connection, Water Inlet 1
9 A3093936 Screw, Hex Flange Head Cap 4
10 A3900626 Screw, Hex Flange Head Cap 1 M6 x 1.00 x 12
11 A70709 Washer, Plain 1 1/4 Inch.

Page 70
ISX15 SERIES WATER PUMP

Page 71
ISX15 SERIES WATER PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Water Pump Water Pump
Fan Center: 215.9mm (8.5
inches) Through 514.35mm
(20.25 inches)
Belt Description: 12 Ribbed
Poly Vee
Alternator Drive: Crank
Pulley
Refrig. Compressor Drive:
Water Pump Pulley
Fan Drive: Crank Pulley
Water Pump Drive: Crank
Pulley
1 A3678724 Seal, O Ring 1 Water pump to block
designates this o ring to go
between the water pump and
Block.
2 A4089910 Pump, Water 1
3 A3896408 Screw, Hex Flange Head Cap 5

A4089158 Kit, Water Pump 1


A3678724 Seal, O Ring 1 Water pump to block
A3682311 Pump, Water 1
A4059172 Seal, O Ring 1 Water pump inlet connection

A4090022 Kit, Water Repair 1


A4059172 Seal, O Ring 1 Water pump inlet connection
A3678724 Seal, O Ring 1 Water pump to block
A3679751 Seal, O Ring 1 Water pump cover plate
A3680737 Ring, Retaining 1
A3680410 Cover, Water Pump 1

Page 72
ISX15 SERIES GASKET SET UPPER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


A4955596 Set, Upper Engine Gasket 1
A3033247 Seal, O Ring 1
A3052586 Seal, O Ring 2
A3101268 Gasket, Flange 1
A3102314 Gasket, Turbocharger 1
A3104229 Gasket, Exh Gas Rcn Valve 1
A3104230 Gasket, Exh Gas Rcn Valve 2
A3330537 Seal, O Ring 6
A3330538 Seal, O Ring 6
A3347937 Seal, O Ring 6
A3347939 Seal, O Ring 6
A3627695 Seal, O Ring 1
A3678762 Seal, Grommet 1
A3678770 Gasket, Connection 1
A3678786 Seal, O Ring 1
A3679931 Gasket, Camshaft Cover 1
A3679932 Gasket, Camshaft Cover 1
A3679933 Seal, O Ring 1
A3679934 Seal, O Ring 1
A3682177 Seal, O Ring 1
A3682577 Gasket, Etr Control Module 1
A3682673 Gasket, Thm Housing Cover 1
A3682710 Gasket, Exhaust Manifold 4
A3682940 Gasket, Exhaust Manifold 1
A3684336 Gasket, Thermostat Housing 1
A3963983 Washer, Sealing 6
A3963988 Washer, Sealing 2
A4010600 Seal, O Ring 2
A4089255 Plug, Cavity 4
A4926316 Gasket, Cylinder Head 1
A4952644 Hose, Plain 1
A4962721 Seal, Rectangular Strip 1
A4965689 Gasket, Ful Cnt Housing 1
A4985660 Seal, Camshaft Cover 1
A4985661 Seal, Camshaft Cover 1

Page 73
ISX15 SERIES GASKET SET UPPER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Gasket Set

A4955595 Set, Upper Engine Gasket Eng. Blt. on or Aft. 8-27-01.


A3042544 Seal, O Ring 1
A3330537 Seal, O Ring 6
A3330538 Seal, O Ring 6
A3347937 Seal, O Ring 6 Green
A3347939 Seal, O Ring 6 Black
A3678762 Seal, Grommet 1
A3678770 Gasket, Connection 1
A3679931 Gasket, Camshaft Cover 1
A3679932 Gasket, Camshaft Cover 1
A3679933 Seal, O Ring 1
A3679934 Seal, O Ring 1
A3680284 Gasket, Etr Control Module 1
A3680324 Gasket, Flange 1
A3680602 Gasket, Thermostat Housing Cover 1
A3684336 Gasket, Thermostat Housing 1
A4026884 Gasket, Turbocharger 1
A4076587 Gasket, Fuel Cnt Housing 1
A4089255 Plug, Cavity 4
A4101881 Seal, Rectangular Ring 1
A4101882 Seal, Rectangular Ring 1
A4907446 Gasket, Exhaust Manifold 1
A4907447 Gasket, Exhaust Manifold 4
A4907448 Gasket, Exhaust Manifold 1
A4926316 Gasket, Cylinder Head 1
A4962721 Seal, Rectangular Strip 1

Page 74
ISX15 SERIES GASKET SET LOWER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Gasket Set

A4955590 Set, Lower Engine Gasket 1


A3102109 Seal, O Ring 2
A3103015 Seal, Grommet 2
A3104232 Gasket, Lube Oil Cooler Housing 1
A3678606 Seal, O Ring 1
A3678724 Seal, O Ring 1
A3678756 Seal, O Ring 1
A3678846 Seal, O Ring 1
A3678912 Seal, O Ring 1
A3684338 Gasket, Connection 1
A4026684 Gasket, Oil Pan 1
A4059172 Seal, O Ring 1 Water pump inlet connection
A4089757 Gasket, Gear Housing 1
A4955383 Kit, Front Crank Seal 1
A4962722 Seal, Rectangular Strip 1
A4965569 Kit, Seal & Spacer 1
A4965688 Gasket, Flywheel Housing 1
A4965690 Gasket, Acc Drive Support 1

Page 75
ISX15 SERIES GASKET SET LOWER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


Gasket, Set Lower

A4955591 Set, Lower Engine Gasket 1


A212161 Seal, O Ring 1
A3049221 Seal, O Ring 2
A3102109 Seal, O Ring 2
A3103015 Seal, Grommet 2
A3104232 Gasket, Lubricating Oil Cooler Housing 1 Service kit A4955592
A3678606 Seal, O Ring 1
A3678724 Seal, O Ring 1
A3678756 Seal, O Ring 1
A3678846 Seal, O Ring 1
A3678912 Seal, O Ring 1
A3682076 Seal, O Ring 2
A3682360 Seal, O Ring 1
A3682882 Seal, O Ring 1
A3684338 Gasket, Connection 1
A4026684 Gasket, Oil Pan 1
A4059172 Seal, O Ring 1
A4985562 Gasket, Gear Housing 1
A4952644 Hose, Plain 2
A4955383 Kit, Front Crank Seal 1
A4962722 Seal, Rectangular Strip 1
A4965569 Kit, Seal & Spacer 1
A4965688 Gasket, Flywheel Housing 1
A4965690 Gasket, Acc Drive Support 1

Page 76
COMMENTS

Page 77
COMMENTS

Page 78
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au

AFA LATINO AMERICA


AFA INDUSTRIES, INC.
S.A. DE C.V
BLVD. Los Fundadores NO 3751-5
MIDDLE EAST
Colonia Valle De Las Flores Mar-Antonios Street, B2,
Saltillo, Coahiula, CP 25156. MEXICO Jdeidet El-Maten
Phone: 52-844-4300220 LEBANON
Toll free: 01 800 874 3481 Mexico only Phone: 961-1-900663
Fax: 52-844-4300754 Mobile: 961-3-552704
Email: afa@afaindustries.com.mx Fax: 961-1-900664
Email: afa@afamid-east.com

AFA WEST COAST


DISTRIBUTION CENTER
1371 E. Pine Street – Unit # 7
Lodi, California – 95240
Phone (Local): 209-625-8953
Toll Free: 877-437-0902
Fax: 209-625-8854

AFA INDUSTRIES INCORPORATED


Manufacturer & Supplier
Page 79 of Heavy Duty Diesel

Engine & Fuel System Replacement Parts

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