Professional Documents
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Diesel Engines.
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURES PAGE 6
CYLINDER BLOCK PAGE 7 – 8
CRANKSHAFT AND MAIN BEARING PAGE 9 – 10
CYLINDER LINER PAGE 11 – 12
PISTON KIT PAGE 13 – 14 – 15 – 16
NOZZLE PISTON PAGE 17
CYLINDER HEAD PAGE 18 – 19
GEAR HOUSING PAGE 20 – 21
AIR COMPRESSOR PAGE 22 – 23
VIBRATION DAMPER PAGE 24
ENGINE BRAKE PAGE 25
EXHAUST RECIRCULATION PAGE 26 – 27 – 28 – 29
FAN DRIVE PAGE 30
ALTERNATOR DRIVE PAGE 31
FUEL PUMP PAGE 32 – 33 – 34 – 35 – 36
FLYWHEEL HOUSING PAGE 37
FLYWHEEL PAGE 38
FRONT GEAR COVER PAGE 39
INTAKE CONNECTION PAGE 40 – 41
AIR TRANSFER CONNECTION PAGE 42
ENGINE OIL COOLER PAGE 43 – 44
OIL LEVEL GAUGE PAGE 45
OIL PUMP PAGE 46
OIL FILLER ARRANGEMENT PAGE 47
OIL PAN PAGE 48 – 49
ENGINE CONTROL MODULE PAGE 50 – 51 – 52
TURBOCHARGER PAGE 53 – 54 – 55
INJECTOR PAGE 56 – 57
CAMSHAFT PAGE 58 – 59
ROCKER LEVER PAGE 60 – 61 – 62 – 63
TURBOCHARGER ARRANGEMENT PAGE 64 – 65
THERMOSTAT PAGE 66
THERMOSTAT HOUSING PAGE 67 – 68
VALVE COVER PAGE 69
WATER INLET CONNECTION PAGE 70
WATER PUMP PAGE 71 – 72 – 73
GASKET SET UPPER PAGE 74 – 75
GASKET SET LOWER PAGE 76 – 77
Page 2
INTRODUCTION
AFA Industries has assembled this “ISX15” Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins “ISX15” engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.
All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
“IMPORTANT NOTE”
The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.
Page 3
WARRANTY POLICY
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.
Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.
El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.
Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.
Page 6
ISX15 SERIES CYLINDER BLOCK
Page 7
ISX15 SERIES CYLINDER BLOCK
Page 8
ISX15 SERIES CRANKSHAFT AND MAIN BEARING
Page 9
ISX15 SERIES CRANKSHAFT AND MAIN BEARING
Page 10
ISX15 SERIES CYLINDER LINER KIT
Page 11
ISX15 SERIES CYLINDER LINER KIT
Page 12
ISX15 SERIES PISTON KIT
Page 13
ISX15 SERIES PISTON KIT
Page 14
ISX15 SERIES PISTON KIT
Page 15
ISX15 SERIES PISTON KIT
Application: Automotive
Power Turbine: N/A
Design Phase: APX
Rating: ISX
A3681343 Rod, Engine Connecting 6
1 A3678570 Rod, Engine Connecting 6
2 A3678574 Screw, Connecting Rod Cap 24
3 A3678739 Dowel, Ring 12
4 A3679314 Bushing 6
Page 16
ISX15 SERIES NOZZLE PISTON COOLING
Page 17
ISX15 SERIES CYLINDER HEAD ASSEMBLY
Page 18
ISX15 SERIES CYLINDER HEAD ASSEMBLY
Page 19
ISX15 SERIES GEAR HOUSING, IDLER GEAR
Page 20
ISX15 SERIES GEAR HOUSING, IDLER GEAR
Page 21
ISX15 SERIES AIR COMPRESSOR
Page 22
ISX15 SERIES AIR COMPRESSOR
Page 23
ISX15 SERIES VIBRATION DAMPER
Page 24
ISX15 SERIES BRAKE ENGINE
Page 25
ISX15 SERIES EXHAUST RECIRCULATION
Page 26
ISX15 SERIES EXHAUST RECIRCULATION
Page 27
ISX15 SERIES EXHAUST RECIRCULATION
Page 28
ISX15 SERIES EXHAUST RECIRCULATION
Page 29
ISX15 SERIES FAN DRIVE
Page 30
ISX15 SERIES ALTERNATOR DRIVE
Page 31
ISX15 SERIES FUEL PUMP
Page 32
ISX15 SERIES FUEL PUMP
Page 33
ISX15 SERIES FUEL PUMP
Page 34
ISX15 SERIES FUEL PUMP
Page 35
ISX15 SERIES FUEL PUMP
Page 36
ISX15 SERIES FLYWHEEL HOUSING
Page 37
ISX15 SERIES FLYWHEEL
Page 40
ISX15 SERIES INTAKE CONNECTION MOUNTING
Page 41
ISX15 SERIES AIR TRANSFER CONNECTION
Page 42
ISX15 SERIES ENGINE OIL COOLER
Page 43
ISX15 SERIES ENGINE OIL COOLER
Page 44
ISX15 SERIES OIL LEVEL GAUGE
Page 45
ISX15 SERIES ENGINE OIL PUMP
Page 46
ISX15 SERIES OIL FILLER ARRANGEMENT
Page 47
ISX15 SERIES ENGINE OIL PAN
Page 48
ISX15 SERIES ENGINE OIL PAN
Page 49
ISX15 SERIES ENGINE CONTROL MODULE
Page 50
ISX15 SERIES ENGINE CONTROL MODULE
Page 51
ISX15 SERIES ENGINE CONTROL MODULE
Page 52
ISX15 SERIES TURBOCHARGER
Page 53
ISX15 SERIES TURBOCHARGER
Page 54
ISX15 SERIES TURBOCHARGER
Page 55
ISX15 SERIES INJECTOR
Page 56
ISX15 SERIES INJECTOR
Page 57
ISX15 SERIES CAMSHAFT
Page 58
ISX15 SERIES CAMSHAFT
Page 59
ISX15 SERIES ROCKER LEVER
Page 60
ISX15 SERIES ROCKER LEVER
Page 61
ISX15 SERIES ROCKER LEVER
Page 62
ISX15 SERIES ROCKER LEVER
Page 63
ISX15 SERIES TURBOCHARGER ARRANGEMENT
Page 64
ISX15 SERIES TURBOCHARGER ARRANGEMENT
Page 65
ISX15 SERIES THERMOSTAT
A3335550 Thermostat 1
1 A3335548 Seal, Thermostat 1
2 A3335549 Thermostat 1
Page 66
ISX15 SERIES THERMOSTAT HOUSING
Page 67
ISX15 SERIES THERMOSTAT HOUSING
Page 68
ISX15 SERIES VALVE COVER
Page 69
ISX15 SERIES WATER INLET CONNECTION
Page 70
ISX15 SERIES WATER PUMP
Page 71
ISX15 SERIES WATER PUMP
Page 72
ISX15 SERIES GASKET SET UPPER
Page 73
ISX15 SERIES GASKET SET UPPER
Page 74
ISX15 SERIES GASKET SET LOWER
Page 75
ISX15 SERIES GASKET SET LOWER
Page 76
COMMENTS
Page 77
COMMENTS
Page 78
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au