Revision de Codigo 1139, 1145

File: 145-t05-1145 Page 1 of 8
FAULT CODE 1145 - Injector Solenoid Driver Cylinder 6 - Mechanical System

Not Responding or Out of Adjustment
Associated Procedures
Procedure Title Procedure Number Service Model Name Bulletin Number
Fuel Pump Actuator Refer to Procedure 005-228 ISX15 CM2250 4022250
Housing
Fuel Pump Actuator Refer to Procedure 005-228 QSL9 CM2250 4022256
Housing
Fuel System Diagnostics Refer to Procedure 005-236 ISX12/ISX11.9 CM2250 2883445
Fuel System Diagnostics Refer to Procedure 005-236 ISX15 CM2250 4022250
Fuel System Diagnostics Refer to Procedure 005-236 ISB6.7 CM2250 4022254
Fuel System Diagnostics Refer to Procedure 005-236 QSL9 CM2250 4022256
Fuel System Diagnostics Refer to Procedure 005-236 ISC8.3 and ISL9 CM2250 4022257
Injector Refer to Procedure 006-026 ISX12/ISX11.9 CM2250 2883445
Injector Refer to Procedure 006-026 ISX15 CM2250 4022250
Injector Refer to Procedure 006-026 ISB6.7 CM2250 4022254
Injector Refer to Procedure 006-026 QSL9 CM2250 4022256
Injector Refer to Procedure 006-026 ISC8.3 and ISL9 CM2250 4022257
Fuel Injector Performance Refer to Procedure 014-014 ISX15 CM2250 4022250
Test
ECM Calibration Code Refer to Procedure 019-032 ISX12/ISX11.9 CM2250 2883445
ECM Calibration Code Refer to Procedure 019-032 ISX15 CM2250 4022250
ECM Calibration Code Refer to Procedure 019-032 ISB6.7 CM2250 4022254
ECM Calibration Code Refer to Procedure 019-032 QSL9 CM2250 4022256
ECM Calibration Code Refer to Procedure 019-032 ISC8.3 and ISL9 CM2250 4022257
Engine Wiring Harness Refer to Procedure 019-043 ISX12/ISX11.9 CM2250 2883445
Engine Wiring Harness Refer to Procedure 019-043 ISX15 CM2250 4022250
Engine Wiring Harness Refer to Procedure 019-043 ISB6.7 CM2250 4022254
Engine Wiring Harness Refer to Procedure 019-043 QSL9 CM2250 4022256
Engine Wiring Harness Refer to Procedure 019-043 ISC8.3 and ISL9 CM2250 4022257
TROUBLESHOOTING SUMMARY
STEPS SPECIFICATIONS SRT CODE

STEP 1: Check the fault codes.
STEP 1A: Check for active fault codes. Fault Code 1145 active?
STEP 1B: Check for injector circuit fault Fault Codes 322, 323, 324, 325,
codes. 331, 332, 451, 452 active or
inactive counts?
STEP 2: Injector diagnostics.
STEP 2A: Check for fault codes. Fault Code 1145 present along
with engine symptoms?
STEP 2B: Run Fuel Injector Performance Fuel Injector Performance Test
Test. identify malfunctioning
injector(s)?
STEP 3: Fuel system checks.
STEP 3A: Check for active fault codes. Fault Codes 1139, 1141, 1142,
1143, 1144 active or inactive with
© 2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe® Online.
All Rights Reserved. Last Modified: 14-May-2015
File: 145-t05-1145 Page 2 of 8
no other performance
symptoms?
STEP 3B: Inspect the rail fuel pressure Dirty or damaged pins?
sensor and connector pins
STEP 3C: Check the fuel rail pressure Fuel pressure sensor signal
sensor circuit. erratic?
STEP 4: Fuel system checks
STEP 4A: Check for pressure decay. Pressure drop more than 300 bar
[4351 psi]?
STEP 4B: Check the fuel drain line Drain line restriction greater
restriction. than 101.6 mm-Hg [4 in-Hg]?
STEP 5: Check engine control module (ECM) calibration and clear fault codes.
STEP 5A: Check if an ECM calibration If a calibration update for this
update is available. fault code is available, does the
ECM contain that revision or
higher?
STEP 5B: Disable the fault code. Fault code inactive?
TROUBLESHOOTING STEP
STEP 1: Check the fault codes.

STEP 1A: Check for active fault codes.
Condition:
• Turn keyswitch ON.
• Connect INSITE™ electronic service tool.
Action Specification/Repair Next Step
Check for an active fault code. Fault Code 1145 active? 1B

• Use INSITE™ electronic service tool to read YES
the fault codes.
Fault Code 1145 active? 1B
NO
STEP 1B: Check for injector circuit fault codes.

Condition:
Check for injector circuit fault codes. Fault Code 322, 323, 324, 325, 331, 332, Go to the
• Use INSITE™ electronic service tool to read 451, and 452 active or inactive counts? appropriate
the fault codes. YES fault code
troubleshooti
ng tree.
Fault Code 322, 323, 324, 325, 331, 332, 2A

451, and 452 active or inactive counts?
NO
File: 145-t05-1145 Page 3 of 8
STEP 2: Injector diagnostics.

Condition:
Fault Code 1145 was active in step 1A. Fault Code 1145 present along with engine 2B
symptoms?
Investigate customer complaint of rough
operating, engine knock, engine misfire or YES
anything that could be attributed to a single
cylinder. Fault Code 1145 present along with engine 3A
symptoms?
NO
STEP 2B: Run Fuel Injector Performance Test.

Condition:
• Operate engine at low idle.
Run Fuel Injector Performance Test. Fuel Injector Performance Test Identify 5A
• Use INSITE™ electronic service tool to run the malfunctioning injector(s)?
Fuel Injector Performance Test. Refer to YES
Procedure 014-014 in the Associated
Procedures Table. Repair:
Replace the number 6 fuel injector.
• Refer to Procedure 006-026 in the
Associated Procedures Table.
Fuel Injector Performance Test Identify 3A

malfunctioning injector(s)?
NO
File: 145-t05-1145 Page 4 of 8

Condition:
Read the fault codes. Fault Code 1139, 1141, 1142, 1143, or 1144 3B
active or inactive with no other performance
symptoms?
YES
Fault Code 1139, 1141, 1142, 1143, or 1144 5A

active or inactive with no other performance
symptoms?
NO
STEP 3B: Inspect the rail fuel pressure sensor and connector pins.
Condition:
• Turn keyswitch OFF.
• Disconnect the rail fuel pressure sensor from the engine harness.
Inspect the rail fuel pressure sensor and Dirty or damaged pins? 5A
connector pins for the following: YES
• Loose connector
• Corroded pins Repair:
• Bent or broken pins A damaged connection has been detected in
• Pushed back or expanded pins the sensor or harness connector.
• Moisture in or on the connector
• Missing or damaged connector seals Clean the connector and pins. Repair the
• Dirt or debris in or on the connector pins damaged harness, connector, or pins, if
• Connector shell broken possible.
• Wire insulation damage • Refer to Procedure 019-043 in the
• Damaged connector locking tab. Associated Procedures Table.
Use the following procedure for general
inspection techniques. Refer to Procedure Dirty or damaged pins? 3C
019-361 in Section 19. NO
File: 145-t05-1145 Page 5 of 8
STEP 3C: Check the fuel rail pressure sensor circuit.
Condition:
Use INSITE™ electronic service tool to monitor Fuel pressure sensor signal is erratic? 5A
the fuel rail pressure sensor value. YES
Wiggle test the fuel rail pressure sensor circuit Repair:
from the ECM to the fuel rail pressure sensor on
the rail. Fuel rail pressure will remain steady on a An open or short circuit has been detected in
good circuit. the engine harness.
Repair or replace the engine harness. Refer
to Procedure 019-043 in the Associated
Procedures Table.
Fuel pressure sensor signal is erratic? 4A

NO

STEP 4A: Check for pressure decay.
Condition:
• Start and idle the engine.
Check for pressure decay. Pressure drop more than 300 bar [4351 psi]? 5A
• Use INSITE™ electronic service tool to run the YES
High-Pressure System Leak Down Test. Refer
to Procedure 005-236 in the Associated Repair:
Procedures Table. Check for excessive fuel leakage from the
injectors and high-pressure connectors.
• Refer to Procedure 005-236 in the
Pressure drop more than 300 bar [4351 psi]? 4B

NO
File: 145-t05-1145 Page 6 of 8
STEP 4B: Check the fuel drain line restriction.
Condition:
• Remove the banjo bolt from the fuel pump adapter drain connection at the fuel pump adapter.
• Install the banjo test fitting, Part Number 4918413, in place of the banjo bolt.
• Install Compuchek™ fitting, Part Number 3042618, or equivalent, into the banjo test fitting.
• Attach a 0 to 762 mm-Hg [0 to 30 in-Hg] pressure/vacuum gauge to the banjo test fitting at the fuel pump
adapter.
• Secure the gauge in a safe readable location so the vehicle can be road tested.
Operate the engine at low idle, high idle, and Drain line restriction greater than 101.6 mm- 5A
during a road test under load. Hg [4 in-Hg]?
Observe the reading on the gauge. YES
Repair:
Check the fuel drain system for restrictions
such as proper fuel line size, leaks, bends,
kinks, cracks, or clogs. Also check for proper
fuel tank vent operation.
Drain line restriction greater than 101.6 mm- 5A

Hg [4 in-Hg]?
NO
Repair:
Replace the fuel pump adapter and actuator.
Refer to Procedure 005-228 in the
Calibrate the ECM to the latest available
calibration revision even if the ECM already
contains the latest revision available. This is
necessary to reset the fault code counter.
The counter will not reset using any of the
reset functions in INSITE™ electronic service
tool. Failure to calibrate the ECM may result
in repeat occurrences of this fault code.
Refer to Procedure 019-032 in the
File: 145-t05-1145 Page 7 of 8
STEP 5: Check ECM calibration and clear fault codes.

STEP 5A: Check if an ECM calibration update is available.
Condition:
• Connect all components.
Compare the ECM code and revision number in If a calibration update for this fault code is 5B
the ECM to the calibration revisions listed in the available, does the ECM contain that revision
ECM Calibration Revision History for applicable or higher?
changes related to this fault code. YES
• Use INSITE™ electronic service tool to find
the present ECM code and revision number in
the ECM. The ECM code and revision number If a calibration update for this fault code is 5B
are found in the Calibration Information available, does the ECM contain that revision
section of System ID and Dataplate in or higher?
Features and Parameters. NO
Repair:
If necessary, calibrate the ECM. Refer to
Procedure 019-032 in the Associated
Procedures Table.
STEP 5B: Disable the fault code.

Condition:
• Connect all components.
Disable and clear the fault code. Fault code inactive? Repair
• Operate the engine within the "Conditions for YES complete.
Clearing the Fault Code" found in the
Overview section of this troubleshooting
procedure. Fault code inactive? 1A
NO
Repair:
Return to the troubleshooting steps or
contact a Cummins® Authorized Repair
Location if all steps have been completed
and checked again.
File: 145-t05-1145 Page 8 of 8

Revision de Codigo 1139, 1145

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File: 145-t05-1145 Page 1 of 8

FAULT CODE 1145 - Injector Solenoid Driver Cylinder 6 - Mechanical System

STEPS SPECIFICATIONS SRT CODE

STEP 1: Check the fault codes.

Action Specification/Repair Next Step

Check for an active fault code. Fault Code 1145 active? 1B

STEP 1B: Check for injector circuit fault codes.

Action Specification/Repair Next Step

Fault Code 322, 323, 324, 325, 331, 332, 2A

STEP 2: Injector diagnostics.

Action Specification/Repair Next Step

STEP 2B: Run Fuel Injector Performance Test.

Action Specification/Repair Next Step

Fuel Injector Performance Test Identify 3A

STEP 3: Fuel system checks.

Action Specification/Repair Next Step

Fault Code 1139, 1141, 1142, 1143, or 1144 5A

Action Specification/Repair Next Step

Action Specification/Repair Next Step

Fuel pressure sensor signal is erratic? 4A

STEP 4: Fuel system checks.

Action Specification/Repair Next Step

Pressure drop more than 300 bar [4351 psi]? 4B

Action Specification/Repair Next Step

Drain line restriction greater than 101.6 mm- 5A

STEP 5: Check ECM calibration and clear fault codes.

Action Specification/Repair Next Step

STEP 5B: Disable the fault code.

Action Specification/Repair Next Step

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