Prostar Manual Electrico

Euro IV - Colombia
Electrical Circuit Diagrams - ProStar

®
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams
®
ProStar Models
Built June 14, 2010 and After
Navistar, Inc.
0000004041
Revision 1
2701 Navistar Drive, Lisle, IL 60532 USA

July 2014
© 2014 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 8
2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11... ..... ..... ..... .... ..... ..... .... ..... ..... .... ..... . 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 12
3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1. BATTERY FEED, P. 1. .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . 13
3.2. BATTERY FEED (CONT.), P. 2. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. 14
3.5. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5. . . . . . . . . . 17
3.6. IGNITION FEED – STANDARD, P. 6. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 18
3.7. IGNITION FEED – STANDARD (CONT.), P. 7. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. 19
3.8. IGNITION FEED – STANDARD (CONT.), P. 8. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. 20
3.9. ACCESSORY FEED, P. 9.... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 21
3.10. CAB J1939 – COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10. . . . . . . . . . . . . . . . 22
3.11. CAB J1939 WITH ALL OPTIONS, P. 11. ... .. .. ... .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. 23
3.12. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . 24
3.13. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . 25
3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A...................... ........................... ... 26
3.15. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B.. .... .... ..... .... ..... .... .... ..... .... 27
3.16. CAB J1939 ENGINE, P. 14.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 28
3.17. CAB J1939 ENGINE – ISX, P. 14A. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . 29
3.18. J1939 CHASSIS, P. 15.. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. 30
3.19. J1939 CHASSIS (CONT.), P. 15A... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... 31
3.20. J1939 CHASSIS (CONT.), P. 15B... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... 32
3.21. J1939 CHASSIS (CONT.), P. 15C.... .... .... .... .... .... .... .... .... ... .... .... .... .... .... .... .... .... 33
3.22. J1939 CHASSIS (CONT.), P. 15D.... .... .... .... .... .... .... .... .... ... .... .... .... .... .... .... .... .... 34
3.23. J1939 WITH SLEEPER, P. 16. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. 35
3.24. J1939 WITH SLEEPER (CONT.), P. 16A.. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. ... ... ... 36
3.25. J1708 PRIVATE, P. 17... .... ..... .... .... .... ..... .... .... .... ..... .... .... .... ..... .... .... .... ..... .... 37
3.26. J1708 PUBLIC, P. 18. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 38
3.27. J1708 PUBLIC (CONT.), P. 19..... ..... .... ..... ..... .... ..... ..... .... ..... ..... .... ..... .... ..... ..... 39
3.28. J1708 PUBLIC (CONT.), P. 20..... ..... .... ..... ..... .... ..... ..... .... ..... ..... .... ..... .... ..... ..... 40
3.29. GROUND – CAB, P. 21........ ........................ ........................ ........................ ... 41
3.30. GROUND – CAB (CONT.), P. 22. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 42
3.31. GROUND – CAB (CONT.), P. 23. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 43
3.32. GROUND – CAB (CONT.), P. 24. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 44
3.33. GROUND – CAB (CONT.), P. 25. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 45
3.34. GROUND – CAB (CONT.), P. 26. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. 46
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)

3.35. GROUND – CHASSIS, P. 27.. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . 47
3.36. GROUND – SLEEPER, P. 28. .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... .... 48
3.37. GROUND – SLEEPER (CONT.), P. 29. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 49
3.38. GROUND – SLEEPER (CONT.), P. 30. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 50
3.39. GROUND ADAPTER – IBB ENGINE, P. 31..... ........ ........ ........ ........ ........ ........ ....... 51
3.40. GROUND ADAPTER – IBB ENGINE (CONT.), P. 32. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . 52
3.41. GROUND ADAPTER, P. 33...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ....... ..... 53
3.42. BATTERY FEED, SINGLE, P. 34.. ..... .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... 54
3.43. BATTERY FEED, SINGLE (CONT.), P. 35. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 55
3.44. GROUND ADAPTER - ISX ENGINE, P. 36. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 56
3.45. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37. .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 57
3.46. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... .. 58
3.47. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . 59
3.48. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... .. 60
3.49. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. . 61
3.50. INTENTIONALLY LEFT BLANK, P. 42.................... ....................... ....................... 62
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.1. CB POWER RADIO, P. 1. ......... ......... ......... ......... ......... ......... ......... ......... ........ 63
4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . 65
4.4. ELECTRIC HORN, P. 4............... ....................... ....................... ...................... 66
4.5. MIRRORS HEATED AND LIGHTED, P. 5.. .. ... ... .. ... ... .. ... ... .. ... .. ... ... .. ... ... .. ... ... .. ... .. 67
4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.7. HEATED MIRROR HOOD MOUNTED – ISX ENGINE, P. 6A... ................... .................. 69
4.8. INTENTIONALLY LEFT BLANK, P. 7. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. 70
4.9. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL DAYCAB, P. 8. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 71
COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9. .... .... ... .... ... .... .... ... .... ... .... ... 72
COMMUNICATIONS TERMINAL SLEEPER, P. 10.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . 73
COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 74
4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL, P. 12. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 75
COMMUNICATIONS TERMINAL (CONT.), P. 13.. ..... ...... ...... ...... ...... ...... ...... ...... ..... 76
4.15. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL – SLEEPER, P. 14. . . . 77
4.16. COMMUNICATIONS SYSTEM, WIRING, P. 14A...................................................... 78
4.17. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.18. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C.. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 80
4.19. PANIC BUTTON, P. 15.. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 81
4.20. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . 82
4.21. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . 83
4.22. RADIO ENTERTAINMENT, SPEAKERS, P. 18. .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. 84
4.23. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.24. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A... .... ... .... .... .... .... ... .... .... .... ... 86
4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B... .... ... .... .... .... .... ... .... .... .... ... 87
4.26. SWITCH PACK, P. 20..................................................................................... 88
4.27. WINDSHIELD WIPER MOTOR, P. 21.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 89
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4.28. WINDSHIELD WASHER PUMP, P. 22. ... .... .... ... .... ... .... .... ... .... .... ... .... ... .... .... ... .... 90
4.29. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23.... ..... .... ..... ..... ..... ..... ..... ..... ..... 91
4.30. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24.. .. .. . .. .. .. . .. .. .. .. . 92
4.31. DOOR SWITCHES – DOME LAMP, P. 25.......... ............. ............ ............. ............. . 93
4.32. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4.33. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27.. .... .... .... .... .... .... .... .... 95
4.34. EATON VORAD VS-400, P. 28. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. 96
4.35. EATON VORAD EVT-300, P. 28A.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 97
4.36. BENDIX WINGMAN, P. 28B. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . 98
4.37. WABCO ONGUARD WARNING SYSTEM, P. 28C... .......... ......... .......... ......... .......... . 99
4.38. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D... ... .... ... .... .... ... .... .... ... .... . 100
4.39. QUALCOMM OMNIVISION, P. 29.. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. . 101
4.40. QUALCOMM OMNIVISION (CONT.), P. 30..... .......... .......... .......... .......... .......... .... 102
4.41. SATELLITE COMMUNICATION SYSTEM – PEOPLENET SLEEPER (0008RHA), P. 30A. . . . . 103
4.42. SATELLITE COMMUNICATION – PEOPLENET DAYCAB (0008RHA), P. 30B. . . . . . . . . . . . . . . . . . 104
4.43. GATEWAY MODULE SLEEP / DAYCAB (0008RHA), P. 30C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.44. SATELLITE COMMUNICATION – PEOPLENET SLEEPER WITH VID ADAPTER
(0008RLK / RLG), P. 30D... .... ... .... ... ... .... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... . 106
4.45. SATELLITE COMMUNICATION – PEOPLENET DAY CAB WITH VID ADAPTER
(0008RLK / RLG), P. 30E... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 107
4.46. SLEEPER / DAYCAB VID INPUT MODULE WIRING, P. 30F. . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . 108
4.47. MOTIENT MOBILE MAX, P. 31.. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 109
4.48. REMOTE RADIO, P. 32.. .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... . 110
4.49. REMOTE RADIO (CONT.), P. 33. ..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..... ... 111
4.50. SART CLOCK MODULE, P. 34......................................................................... 112
4.51. LANE DEPARTURE SYSTEM – TAKATA, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.52. CLOCK SPRING, P. 36.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. 114
4.53. TRANSLATOR MODULE, P. 37.... .... ... .... .... ... .... .... ... .... .... ... .... .... ... .... .... ... .... .. 115
4.54. POWER DISPLAY, P. 38. .. .. ... .. ... .. .. ... .. .. ... .. ... .. .. ... .. .. ... .. ... .. .. ... .. .. ... .. .. ... .. ... .. . 116
4.55. POWER DISPLAY (CONT.), P. 39.. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. 117
4.56. PREWIRE MOBILEYE, P. 40.. .... .... .... .... .... .... .... .... .... ... .... .... .... .... .... .... .... .... .. 118
4.57. INTENTIONALLY LEFT BLANK, P. 41.. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. 119
4.58. INTENTIONALLY LEFT BLANK, P. 42. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 120
4.59. DRIVER DISPLAY – VEHICLE INFORMATION, P. 43.. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 121
4.62. 4-WIRE CLOCK SPRING MODULE, P. 46.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. 124
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1... ....... ....... ...... ....... ... 125
5.2. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

6.1. FAN WIRING – IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1.. ...... ...... ...... ...... ...... .. 127
6.2. FAN AND ETHER START WITH ISX (2013), P. 1A... .... .... .... ... .... .... .... .... ... .... .... .... . 128
6.3. STARTING AID – COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2. . . . . . . . . . . . . 129
6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A.... ... ... .... ... .... ... ... .... ... .... ... ... .... . 130
6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3.. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 131
7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
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7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2... ... ... ... ... ... .... ... 133
7.7. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE, P. 6A. . . . . . . . . . . . . . . . . . . . . . . . . . 138
7.8. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6B............. ... 139
7.9. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6C. . . . . . . . . . . . . . . 140
7.10. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6D. . . . . . . . . . . . . . . 141
7.11. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6E............. ... 142
7.12. REMOTE START / STOP, P. 7.. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. 143
7.13. REMOTE START / STOP (CONT.), P. 8. . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . 144
7.14. REMOTE START / STOP (CONT.), P. 8A... ....... ....... ....... ....... ....... ....... ....... ....... .. 145
7.15. NO IDLE HEAT, P. 9... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... .... ..... ..... .... . 146
7.16. TRI – PAC NO IDLE, P. 10.. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . 147
7.17. IDLE CONTROL TEMP SENSOR, P. 11... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... 148
7.18. AUTO START / STOP, P. 12... ...... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... ..... ...... . 149
7.19. AUTO START / STOP (CONT.), P. 13. ... .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... 150
7.22. ELECTRONIC ENGINE CONTROLS (ISX 2013), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.23. ELECTRONIC ENGINE CONTROLS (ISX 2013) (CONT.), P. 17. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
7.24. ISX 2013 DEF & AFTERTREATMENT, P. 18. .... ... .... ... .... ... ... .... ... .... ... .... ... .... ... ... . 155
7.25. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19.. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . 156
7.30. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24.. ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... 161
7.31. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . 162
7.32. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26. . .. . .. . .. . .. . .. . 163
7.37. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31.. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . 168
7.38. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32...................... ...... 169
7.41. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35................................................ 172
7.42. ELECTRONIC ENGINE CONTROLS (ISX EURO IV), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
7.43. ELECTRONIC ENGINE CONTROLS (ISX EURO IV) (CONT.), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
7.44. ISX EURO IV DEF AND AFTERTREATMENT, P. 38.. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. 175
7.45. ISX EURO IV DEF AND AFTERTREATMENT (CONT.), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
7.46. ISX EURO IV DEF TANK AND ACCELERATOR PEDAL MOD, P. 40. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 177
7.47. ELECTRONIC ENGINE CONTROLS (ISX 2013), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
7.48. ELECTRONIC ENGINE CONTROLS (ISX 2013) (CONT.), P. 42. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
7.49. ISX 2013 DEF AND AFTERTREATMENT, P. 43. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 180
7.50. ISX 2013 DEF AND AFTERTREATMENT (CONT.), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
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7.57. ACCELERATOR PEDAL MODULE (ISX 2013), P. 49. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... . 188
7.58. DEF AND AFTERTREATMENT (ISX 2013), P. 50.. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... 189
7.59. DEF AND AFTERTREATMENT (ISX 2013) (CONT.), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . 191
8.2. AXLE TEMPERATURE GAUGES, P. 2. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . 192
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,
VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 193
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4........ ............ ..... 194
8.5. FUEL HEATER, P. 5.... ........ ......... ......... ........ ......... ......... ........ ......... ........ .... 195
8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
8.9. IP / GAUGES, P. 9........ ........ ......... ........ ........ ......... ........ ......... ........ ........ .... 199
8.10. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10... ...... ...... ...... ....... .. 200
8.11. SECONDARY INSTRUMENT CLUSTER, P. 11...... .................... ................... ......... 201
8.12. PARKING WARNING LIGHT, P. 12. ... ... ... ... ... .... ... ... ... ... ... .... ... ... ... ... ... ... .... ... ... . 202
8.13. WARNING LIGHTS, P. 13. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 203
8.14. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE,
TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14. . . .. . . .. . . .. . . .. . 204
9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1. . . . . . . . . . . . . . . 205
9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2......... ......... .... 206
9.3. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
9.4. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
9.5. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
9.6. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4. .... ... .... .... .... .... ... .... .... .... . 210
9.7. FOG LIGHTS AND SPOT LIGHT, P. 5. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . 211
9.8. HEADLIGHTS, P. 6... ..... .... ..... ..... ..... .... ..... ..... ..... ..... .... ..... ..... ..... ..... .... ..... .. 212
9.9. HEADLIGHTS (CONT.), P. 6A............. .............. .............. ............. .............. ...... 213
9.10. TRIPMASTER, P. 7.... .......... .......... ......... .......... .......... .......... ......... .......... .... 214
9.11. TURN AND STOP SWITCH, P. 8. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 215
9.12. LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . . . . 216
9.13. ECE TAIL LIGHTS, P. 9A.. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. . 217
9.14. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B... .......... ......... .......... .... 218
9.15. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT,
P. 10..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 219
9.16. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT,
P. 10A. .... .... .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... ... .... .... .... .... ... .... .... .... . 220
9.17. LIGHT SYSTEM – CLEARANCE, ID, P. 11. ... ... .... ... .... ... ... .... ... ... .... ... ... .... ... .... ... . 221
9.18. LIGHT SYSTEM – SKIRT LIGHT, P. 12... ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... ... .. ... .. . 222
9.19. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13.. ... .. ... ... ... ... ... ... ... ... . 223
9.20. TRAILER SOCKET – BACK OF CAB, P. 14.. .... ..... .... ..... ..... .... ..... .... ..... .... ..... .... .. 224
9.21. TRAILER SOCKET – BACK OF CAB AND END OF FRAME, P. 15.. ... ... ... ... ... .... ... ... ... . 225
9.22. TRAILER SOCKET – AUXILIARY, P. 16. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. 226
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9.23. FLOOR LIGHT, P. 17.... ... .... .... ... .... ... .... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... . 227
9.24. CRESENT LIGHT LONESTAR, P. 17A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 228
9.25. DOME AND ACCENT LIGHT – SLEEPER, P. 18..... ..... .... ..... .... ..... ..... .... ..... .... ..... . 229
9.26. DOME AND ACCENT LIGHT – SLEEPER LONESTAR, P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
9.27. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
9.28. LIGHTED AIR SHIELD, P. 20. .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . 232
9.29. PANEL LIGHTS, P. 21.. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . 233
9.30. WORK LIGHTS – DAY CAB, P. 22. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . 234
9.31. WORK LIGHTS – SLEEPER CAB, P. 23. . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . 235
9.32. DOME AND ACCENT LIGHT – SLEEPER, P. 24..... ..... .... ..... .... ..... ..... .... ..... .... ..... . 236
9.33. BEACON LIGHT LONESTAR, P. 25... ..... ..... .... ..... ..... ..... ..... ..... ..... .... ..... ..... ..... . 237
9.34. INTENTIONALLY LEFT BLANK, P. 26. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. 238
9.39. HEADLIGHTS, P. 31. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 243
9.40. FOG LIGHT LONESTAR SE, P. 32. ... ... ... .. ... ... ... .. ... ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... 244
9.41. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33... ... ... .. ... ... ... .. ... ... .. ... ... ... 245
9.42. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
9.43. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35... ... ... .. ... ... ... .. ... ... .. ... ... ... 247
9.44. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36. .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 248
9.45. MARKER AND MODESTY LIGHTS, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

10.1. TIRE PRESSURE MONITOR, P. 1.. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. 250
10.2. AIR DRYER, P. 2. .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. 251
10.3. AIR SOLENOID PACK – 4 WAY, P. 3.......... ............. ............. ............. ............. .... 252
10.4. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4.. ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... 253
10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5. .... .... ... .... .... .... ... .... .... ... .... .... ... . 254
10.6. BATTERY FEED – TRAILER AUXILIARY, P. 6.. ..... ...... ...... ...... ...... ..... ...... ...... ...... . 255
10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7. .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 256
10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8.... ..... ..... ..... ..... ..... ..... ..... . 257
10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9.... ..... ..... ..... ..... ..... ..... ..... . 258
10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
10.15. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... 264
10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
10.17. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
10.24. POWER TAKE OFF, P. 17. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... 273
10.25. VEHICLE SENSOR MODULE, P. 18. .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. ... .. .. ... 274
10.26. VEHICLE SENSOR MODULE (CONT.), P. 19... ..................................................... 275
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10.27. BRAKE SENSOR – WEAR / STROKE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 276

10.28. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 277
10.29. BODY BUILDER, P. 22....................................................... ........................... 278
10.30. LIFT GATE POWER FEED, P. 22A. .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... .. 279
10.31. CUMMINS ICON, P. 23. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. 280
10.32. POWER TAKE-OFF CONNECTION, P. 24.. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. 281
10.33. CUSTOMER SUPPLIED LIGHTS, P. 25.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 282
10.34. SMARTIRE TPMS RECEIVER, P. 26. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. 283
10.35. FUEL SENDER WITH ISX ENGINE, P. 27. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . 284
10.36. 5TH WHEEL JAM MONITOR, P. 28.. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... .. ... ... ... . 285
10.37. THE PRESSURE MONITORING, P. 29.. .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 286
10.38. AUXILIARY TRAILER SOCKET, P. 30.. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. 287
10.39. AUXILIARY TRAILER SOCKET (CONT.), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A.. ... .... ... ... .... ... ... .... ... ... .... ... . 290
11.3. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2.. ... .. ... ... .. ... ... .. . 291
11.4. COLUMN SHIFTER, P. 3.. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 292
11.5. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4. . . . . . . . 293
11.6. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
11.7. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6. .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. 295
11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11... ..... .... ..... ..... ..... .... .. 300
11.13. ALLISON TC10 TRANSMISSION, P. 12.. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. . 301
11.14. ALLISON TC10 TRANSMISSION (CONT.), P. 13................ ......................... ........... 302
12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

12.1. AIR CONDITIONING, P. 1.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 303
12.2. HVAC SYSTEM – CAB, P. 2..... ............................. ............................. ............. 304
12.3. HVAC SYSTEM – CAB (CONT.), P. 3. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. 305
12.4. HVAC SYSTEM – SLEEPER, P. 4.... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 306
12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5. . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . 307
12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
12.7. NO IDLE HEAT AND HVAC – APU, P. 7.. .. .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. . 309
12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8........... ........... ..... 310
12.9. HVAC TEMPERATURE SENDER, P. 8A.. ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ... 311
12.10. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9. ... .... ... .... ... .... ... ... .... ... .... ... .... . 312
12.11. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . . . . . . . 313
12.12. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . . . . . 314
12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF
MODE, P. 12A.......................................................... .................................. 316
12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13. ... .. .. .. .. .. ... .. .. .. .. .. . 317
12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14... ........ .... 318
12.17. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15. . . . . . . . . . 319
12.18. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE, P. 15A. . . . . . . .. . . . . . . . . . . . . .. . . . . . . 320
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12.19. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN
SLEEPER CONTROL PANEL, P. 16.. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. 321
12.20. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN
SLEEPER CONTROL PANEL (CONT.), P. 17.... ..... .... ..... ..... .... ..... ..... .... ..... .... ..... . 322
12.21. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18. . . . 323
12.22. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V
(CONT.), P. 18A.... ...... ..... ...... ...... ..... ...... ...... ..... ...... ...... ..... ...... ..... ...... ...... . 324
12.23. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . 325
12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE
LONESTAR, P. 20.. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. .. ... .. .. 326
12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE
LONESTAR (CONT.), P. 21.. ...... ...... ..... ...... ...... ..... ...... ...... ..... ...... ..... ...... ...... . 327
12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE ISOLATED
BATTERY AND GROUND, P. 22. . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . 328
12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE LONESTAR,
P. 23....... ........ ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... .. 329
12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT, P. 24. . . . . 330
12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1................................... ............. 332
13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2.. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... 333
13.3. POWER SOURCE – BUNK, P. 3. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . 334
13.4. TELEVISION / REFRIGERATOR WIRING, P. 4.... ...................... ...................... ...... 335
13.5. SPEAKER – BUNK, P. 5... ... .... ... ... ... ... ... .... ... ... ... ... .... ... ... ... ... ... .... ... ... ... ... ... . 336
13.6. FAN – BUNK, P. 6.. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. 337
13.7. SKY RISE LIGHTS, P. 7. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. 338
13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8.. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 339
14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

14.1. CONNECTOR BODY COMPOSITE (1), P. 1. .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... 340
14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2. . . . . . . . . . . . . . . . . . . . . . 341
14.3. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A.. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. 342
14.4. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (344), P. 3. . . . . . . . . . . . . 343
14.5. CONNECTOR BODY COMPOSITE (608), (670),P. 4. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . 344
14.6. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), (671), P. 4A. .. . . .. . . .. . . .. . . .. . . .. . 345
14.7. CONNECTOR BODY COMPOSITE (672), (673), (674), P. 4B. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. 346
14.8. CONNECTOR BODY COMPOSITE (674), P. 4C. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 347
14.9. CONNECTOR BODY COMPOSITE (674A), (674D), P. 4D.. ... ... ... .... ... ... ... .... ... ... ... .... 348
14.10. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
14.11. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
14.12. CONNECTOR BODY COMPOSITE (679), P. 4G. .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. 351
14.13. CONNECTOR BODY COMPOSITE (679), P. 4H. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 352
14.14. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014),
(1015), (1016), (1017), (1018), (1019), (1020), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
14.15. CONNECTOR BODY COMPOSITE (1010), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
14.16. CONNECTOR BODY COMPOSITE (1011), P. 7... ...... ..... ..... ...... ..... ...... ..... ..... ...... . 355
14.19. CONNECTOR BODY COMPOSITE (1014), P. 10. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 358
14.20. CONNECTOR BODY COMPOSITE (1014), P. 10A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 359
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14.21. CONNECTOR BODY COMPOSITE (1015), P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 360
14.22. CONNECTOR BODY COMPOSITE (1016), P. 12. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 361
14.26. CONNECTOR BODY COMPOSITE (1019), P. 15A. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 365
14.28. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 367
14.29. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 368
14.30. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19. . . . . . . . . . 369
14.31. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20. . . . . . . . . . . . . . . . 370
14.32. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21. . . . . . . .. . . . . . . . . 371
14.33. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A. . . . . . . . . . . . . . 372
14.34. CONNECTOR BODY COMPOSITE (1125M), (1200), (1210), (1215), (1220), (1230), P. 21B... 373
14.35. CONNECTOR BODY COMPOSITE (1243), (1244), P. 21C. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. 374
14.40. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25. ... ... ... .. ... ... .. ... . 379
14.41. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 380
14.43. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . 382
14.44. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27. . . . . . .. . . . . . .. . . . . . .. . . 383
14.49. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), (1657MA), P. 32. . . . . . . . . . . . . . . . . 388
14.52. CONNECTOR BODY COMPOSITE (1700F), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
14.53. CONNECTOR BODY COMPOSITE (1700F), P. 35A.... ....... ....... ....... ....... ...... ....... ... 392
14.66. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F), (1820M), P. 46... 405
14.68. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861), P. 47. . . . 407
14.69. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A. . . . . . . . . . . 408
14.70. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48. . . . . . . . . . . . . . . . . . . . 409
14.71. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A. . . . . . . . . . . . . . . . . . 410
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14.72. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1911), (1912),
(1916), P. 49.. ...... ..... ...... ...... ..... ...... ..... ...... ...... ..... ...... ..... ...... ...... ..... ...... .. 411
14.73. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919), (1919A),
(1919B), (1920), P. 50...... ....... ....... ....... ....... ...... ....... ....... ....... ....... ....... ...... .. 412
14.74. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A. .. .. .. .. .. . .. .. .. .. 413
14.75. CONNECTOR BODY COMPOSITE (1924M), (1925F), (1930), P. 51. . . . . .. . . . . . . . . . . . . .. . . . . . . . . 414
14.76. CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N),
(1936M), (1937M), (1937N), P. 52. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. 415
14.77. CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N),
(1942F), P. 52A. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. 416
14.78. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), (1951), P. 53... 417
14.79. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), (1951), P. 53... 418
14.80. CONNECTOR BODY COMPOSITE (1953), (1960), P. 53A. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 419
14.81. CONNECTOR BODY COMPOSITE (1961), (1962), P. 54.. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. 420
14.82. CONNECTOR BODY COMPOSITE (1965), P. 54A. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 421
14.84. CONNECTOR BODY COMPOSITE (1970), (1980), (1981), (1982), P. 56.. ... .. ... ... .. ... ... ... 423
14.86. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M),
(2007F), P. 58.. ... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... . 425
14.87. CONNECTOR BODY COMPOSITE (2010), (2100), (2101), P. 59.. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 426
(2227B) P. 60.................... ................................ ................................ ......... 427
14.89. CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304), (2312), P. 61... 428
14.91. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63. . . . . . . . . . . . . . . . . . . 430
14.92. CONNECTOR BODY COMPOSITE (3200), (3200F), (3201M), (3202M), (3203), P. 64. ........ 431
14.93. CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M),
(3300), (3400), (3410), P. 65. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 432
14.94. CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66. . . . . . . . . . . . . . . . . . . . . . . . 433
14.95. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A. . . . . . . . . . . . . . . . . . . 434
14.96. CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B. . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . 435
14.97. CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67. . . . . . . . . . 436
14.98. CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM), P. 67A. . . . . . . . 437
14.99. CONNECTOR BODY COMPOSITE (4480M), (4450), (4705), P. 67B. .. .. . .. .. . .. . .. .. . .. .. . .. . .. 438
14.100.CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
14.101.CONNECTOR BODY COMPOSITE (5000), P. 69. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 440
14.104.CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72.. .. .. . .. .. . .. 443
14.105.CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73. . . . . . . . . . 444
14.106.CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031), P. 74.... . 445
14.107.CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037), (5038), P.
74A..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... . 446
14.108.CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75. . .. . .. . .. . .. . .. . .. . .. . 447
14.109.CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109),
(5110), (5111), P. 76. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... 448
14.110.CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A. . . . . . . . . . . . . . . . . . . . . . 449
14.111.CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77. .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 450
14.112.CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78. . . . . . . . . . . . . . . . . . . . . . . 451
14.113.CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79. . . . . . . . . . . . . . 452
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14.114.CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
14.115.CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
14.116.CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81. . . . . . . . . . . . 455
14.117.CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 456
14.118.CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82. . . . . 457
14.119.CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
14.120.CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. 459
14.121.CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A. . . . . . . . . . . . . . . . . . . . . 460
14.122.CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85. . .. . . .. . .. . .. . .. . .. . .. 461
(5601M), (5602F), (5603M), (5700), P. 86. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. 462
14.124.CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87. . .. . . .. . .. . .. . .. . .. . .. 463
14.125.CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760), (5761),
(5803), P. 88...... .................... ................... .................... .................... ......... 464
14.126.CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B), (5900),
(5901), P. 88A..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... ..... .... ..... .. 465
14.127.CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
14.128.CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89. . . . . . . . . . . . . . . . . . . 467
14.129.CONNECTOR BODY COMPOSITE (5906), (5907), P. 90. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. 468
14.130.CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M), (5940), P. 91... 469
14.131.CONNECTOR BODY COMPOSITE (6000), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
14.132.CONNECTOR BODY COMPOSITE (6000), P. 91B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
14.133.CONNECTOR BODY COMPOSITE (6018), P. 92.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . 472
14.138.CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201B), P. 94A. . . . . . . . . . . . . . . . . 477
14.139.CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300), P. 94B. . . 478
14.140.CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN),
(6316M), (6400), P. 95.. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. 479
14.141.CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A. . . . . . . . . . 480
14.142.CONNECTOR BODY COMPOSITE (6567), (6568), P. 95B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
14.143.CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96. . . . . . . . . . . . . . . . . . . . . 482
14.144.CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
14.145.CONNECTOR BODY COMPOSITE (6712), (6715), (6720), (6748), (6730), (7104F), P. 97. . . 484
14.146.CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A), P. 98. . . . . . . . . 485
14.148.CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B. . . . . . . . . . . . 487
14.149.CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C. . . . .. . . . . . . . . . . . . . . . .. . . . . . . . 488
14.150.CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A), (7603),
P. 98D. ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... .. 489
14.151.CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490
14.152.CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99. . . . . . . . . . . . . . . . . . . 491
(8111), (8165), P. 100. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. 492
14.154.CONNECTOR BODY COMPOSITE (8203A), (8303A), (8303B), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . 493
14.155.CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8350), P. 102. . . . . . . . . . . . . . . . . . . . . 494
14.156.INTENTIONALLY LEFT BLANK, P. 103.... ..... ..... .... ..... ..... .... ..... ..... .... ..... ..... .... .. 495
14.157.CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450A), (8450B), P.
104. ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... . 496
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14.158.CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456),

(8456A), (8500), P. 105.. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. 497
14.159.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B),
(8504C), (8504D), P. 106. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. 498
14.160.CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A), (8507B),
P. 107.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 499
14.161.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B),
(8504C), (8504D), P. 108. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. 500
(8900), P. 109.. .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... 501
14.164.CONNECTOR BODY COMPOSITE (8951), (8952), P. 111. .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. 503
14.165.CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8960), P. 112. . . . . . 504
(8967), P. 113. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. 505
14.168.CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980), (8980A),
(8981), P. 115. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. 507
14.169.CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G), P. 116. . . . . . . . . 508
14.170.CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A), (9303B),
(9303C), (9303D), P. 117. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . 509
14.171.CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L),
(9303M), P. 118.. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... 510
14.172.CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119. . . . . . . . . . . . . . . . . . 511
14.173.CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A),
(9502B), (9502C), (9502D), (9502E), (9502F), P. 120... .... .... ..... .... .... ..... .... .... ..... .... . 512
14.174.CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A),
(9504B), (9504C), (9504D), P. 121. .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . 513
14.175.CONNECTOR BODY COMPOSITE (9505), (9505A), (9506), (9506D), (9506E), P. 122. . . . . . . 514
14.176.CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507),
(9507A), (9507C), P. 123. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 515
14.177.CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508), P. 124. . . . . 516
14.178.CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509),
(9509A), (9509C), P. 125. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 517
14.179.CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126. . . . . . . . . . . . . . . . 518
14.180.CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A), (9513),
P. 127.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 519
14.181.CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B),
(9515D), (9516), P. 128.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 520
14.182.CONNECTOR BODY COMPOSITE (9516M), (9517), (9517A), (9518), (9518A), P. 129. . . . . . 521
(9525), (9526), P. 130. ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... 522
(9536), (9537), P. 131. ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... 523
14.185.CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A),
(9611), (9612), (9613), P. 132.. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. 524
14.186.CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M),
(9716F), P. 133. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . 525
14.187.CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768), (9769M),
P. 134.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 526
xii
TABLE OF CONTENTS
14.188.CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B),

(9779F), (9779F1), P. 135. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 527
14.189.CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M),
(9783M), (9783F), P. 136. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 528
14.190.CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M), (9790MA),
P. 137.. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. . 529
14.191.CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138... .. ... ... ... ... ... ... ... ... ... ... . 530
14.192.CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139... .. ... ... ... ... ... ... ... ... ... ... . 531
14.193.CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 140.. ...... ..... ..... ...... ..... .. 532
14.194.CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
14.195.CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142. . . . . . . . . . . . . . . . . 534
14.196.CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
14.197.CONNECTOR BODY COMPOSITE (9902), (9911), (9912), P. 144.. ...... ..... ..... ...... ..... .. 536
xiii
TABLE OF CONTENTS
xiv
INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABBREVIATIONS
NAVISTAR, INC.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DATE PART NO. SHEET
DIAGRAM, PROSTAR. 61802Y 09MAR09 AE08058095 001
Figure 1 Abbreviations
1
2.2. ACRONYMS, P. 2

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACRONYMS
NAVISTAR, INC.
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT/OUTPUT I / O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
COMMUNICATIONS TERMINAL
AXLE TO BACK OF CAB AC
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
ACCELERATOR PEDAL MODULE APM INDEPENDENT POWER TAKE-OFF IPTO
ACCELERATOR POSITION SENSOR APS LIGHT COMMERCIAL TRANSMISSION LCT

MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
AUTOMATIC TRACTION CONTROL ATC MALFUNCTION INDICATION LAMP MIL
AUDIO VIDEO INTERFACE AVI MULTIPLEX SWITCH MODULE MSM

PYROMETER AMMETER MODULE PAM
BRAKE HORSEPOWER BHP
PROGRAMMABLE LOGIC CONTROLLER PLC
BACK OF CAB BOC
POWER TAKE-OFF PTO
CITIZEN BAND CB
COLD CRANKING AMPERES CCA PULSE WIDTH MODULATION PWM
REAR AXLE RA
CLEAN POWER ELECTRICAL CONNECTOR CEC
RADIO FREQUENCY RF
CAB OVER ENGINE COE
ROLL STABILITY PROGRAMM RSP
DIRECT CURRENT DC
SEVERE SERVICE SS
DRIVER CONTROL MODULE DCM
TRANSMISSION CONTROL MODULE TCM
DIGITAL DATA LINK DDL
TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS
ZERO VOLT REFERENCE ZVR
ELECTRONIC CONTROL MODULE ECM
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

Figure 2 Acronyms
2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
12-A AND/OR D C B A 12
87
A 87A
85
SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

Figure 3 Circuit Diagram Instructions
3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

Figure 4 Circuit Number Identification and Color
4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
300422 CIRCUIT DIAGRAM, PROSTAR, LONEATAR

Figure 5 Circuit Number Identification and Color (Cont.)
5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

Figure 6 Circuit Number Identification and Color (Cont.)
6
2.7. LAMP BULB CHART, P. 7

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LAMP BULB CHART
NAVISTAR, INC.
BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT (SUPER 40) 32 CP TL40204
CLEARANCE & IDENTIFICATION 3 CP N/A
COURTESY LIGHT 2 CP 193
CAB DOME LIGHT 12 WATT 211-2
SLEEPER DOME LIGHT (FLUORESCENT) 15 WATT F15T8CW
FOG LIGHT 100 WATT 4921-1
MAP LIGHT 3 CP 211-2
SIDE MARKER / TURN LIGHT 27 WATT 3156
STOP, TURN AND TAIL LIGHT (SUPER 40) 32/2 CP TL40248R
HEADLIGHTS, HIGH BEAM 65 WATT 9005
HEADLIGHTS, LOW BEAM 55 WATT 9006
FRONT MARKER / TURN LIGHT 27 / 8 WATT 3357AK
SIDE MARKER (FRONT) 4 WATT 194
LICENSE PLATE LIGHT (SUPER 40) 2 CP TL1508
BOC WORK LIGHT (DAY CAB) 35 WATT 4411
WORK LIGHTS (IN SLEEPER BACK PANEL) 15 CP 1003
LUGGAGE COMPARTMENT LIGHT 12 WATT 211-2
READING LIGHT 15 CP 912
ACCENT LIGHT 12 WATT 211-2
SLEEPER FLOOR LIGHT 2 CP 193
CABINET / WARDROBE LIGHT 5 WATT 7575

Figure 7 Lamp Bulb Chart
7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)
30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

Figure 8 Relay Function and Wiring Guide
8
2.9. SCHEMATIC SYMBOL CHART, P. 9
NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER

DIAGRAM 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART
NAVISTAR, INC.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
F D E C A B
AMMETER
ACCEL PEDAL + -
POSN SENSOR
IDLE THROTTLE
BATTERY
+ -
F E D C A B
ACCEL PEDAL
BLUNT CUT CIRCUIT
POSN SENSOR
A B C BUSBAR
A B
AIR DRYER
CIGAR LIGHTER
ALARM TYPE 2 OR 3
TYPE 1
A A
CIRCUIT BREAKER
B
B
G ALTERNATOR
B
DIODE

DIAGRAM, PROSTAR. 61802Y 19AUG09 AE08058095 009
Figure 9 Schematic Symbol Chart
9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

DIAGRAM 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.
DIODE, LIGHT
EMITTING HORN
FAN SOLENOID
BATT
KEY SWITCH
OFF
S IGN ACC
FEMALE TERMINAL A B D C
FUSE
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
FUSIBLE LINK
F B A C E
FUSES W/ BUSBAR
LIGHT W/ SWITCH
GROUND N/ STUD
LIGHT, DOUBLE
FILAMENT
HEATER
HOLDER, FUSE
LIGHT, SINGLE
W/ BUSBAR
FILAMENT

- - TITLE WAS CIRCUIT B 82357E
Figure 10 Schematic Symbol Chart (Cont.)
10

CHAPTER 2
NAVISTAR, INC.
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE

11

CHAPTER 2
NAVISTAR, INC.
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD THERMOSTAT
B M
G
VALVE, ETHER
S BOTTLE
START MOTOR
S W/ TOCP
A B
B S
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

0486 13JAN12 TITLE WAS CIRCUIT C 82357E
DIAGRAM PROSTAR. 61802Y 09MAR09 AE08058095 012
12
12 VOLT POWER DISTRIBUTION (CHAPTER 3)

3.1. BATTERY FEED, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED
NAVISTAR, INC.
FUSE F6-B A70BF PTO RELAY

(1015) 14RD (1020)CH10_17
A14HF B3 A3 A75WA WEBASTO HEATER MODULE
12RD 14RD (5236)
15A CH12_12,13,14
FUSE F11-C ENGINE PRE HEAT / NO IDLE
A75T
(1020) HEAT - VALVE #1B RELAY
18LTGN
A14HD E3 F3 (1115M / 1018) CH12_06,10
12RD @A75TR NO IDLE HEAT CONTROL
5A
18LTGN (1017) CH12_10
FUSE F3-D (1012)
BATTERY FEED
A14HA D4 C4 TRAILER MARKER LIGHT RELAY

BATTERY FEED
(A58J) (1012) CH9_13

12RD
20A
CH3_02,04
FUSE F3-B (1012)

A14HB D2 C2 TRAILER TAIL LIGHT RELAY
CH3_02
CH3_03
(A68J) (1012) CH9_13

12RD
20A
BATTERY FEED
FUSE F7-D (1016)

A14HC F4 E4 TRAILER STOP LIGHT RELAY
(A70J) (1016) CH9_13
12RD
30A
W/ WABCO ABS
CH3_02
FUSE F8-B (1017)

A14HE F2 E2 A94AY WABCO ABS CONTROLLER
12RD 14GY (1420) CH10_13
15A/30A A94AY
ABS #1
12GY
(1400) CH10_07
5A
W/ BENDIX ABS
A14FA E2 F2
**A14X
A75D
*A14W
HVAC CONTROLLER
12RD
6RD
6RD
18LTGN
A14T
A14H
A14K
(1200) CH12_02
8RD
8RD
8RD
FUSE F1-B (1010)

A14FB IGNITION RELAY #1
12RD FUSE F2-A (1011) (1011 / 1013) CH3_05
A14FC F1 E1
(A56J) TRAILER LEFT TURN RELAY
12RD 15A
(1011) CH9_13
FUSE F2-C (1011)
F3 E3
A14FD (A57J) TRAILER RIGHT TURN RELAY
A14 A14F
12RD 15A (1011) CH9_13
6RD 8RD
FUSE F2-E (1011)
A14FF C1 D1 A86P RADIO CONNECTOR
A14
12RD 18LTGN (1300) CH4_18
4RD 10A
A86AF REMOTE RADIO
FUSE 18LTGN (5303) CH4_32,33
HOLDER FUSE F6-A (1015)
W/ DOUBLE A14FE B4 A4 A75 HVAC LPM
100A 12RD 12LTGN (1220) CH12_03
FUSE 30A
A14J
(1001/ FUSE F2-G (1011)

8RD
1000B) C3 D3 GAUGE CLUSTER #1

A14JA A14EE
2RD
12RD 16RD (1500) CH8_10, CH9_16

15A
A15 IGNITION SWITCH
FUSE F3-A (1012) 18RD (1100M) CH3_05,09
CH5_01,02
BLOCK D1 C1 A98H
A14JB DIAGNOSTIC CONNECTOR
TYPE 12RD 18BK
10A (1650) CH3_10,11,18,20
FUSE
200A A94TC
FUSE F8-D (1017) AUXILIARY TRAILER RELAY
12GY
E4 (1016) CH10_06
A14JC F4 A94TV
TRAILER ABS ECU
12RD 30A 12GY
(1017) CH10_06
+ - BATTERY
A94T ABS TRAILER SOCKET
FUSE F8-H (1017) 12GY (9902) CH10_06
A4 B4 EGR VALVE RELAY
A14JD A97VT
12RD 12PL (1020)
15A
CH7_06,30
FUSE F8-H (1017)
BATTERY GND A2 B2 MOBILEYE POWER
A14JE A14A
(ON LEFT SIDE OF FRAME RAIL) 12RD (382) CH4_40
15A 18RD
* DUAL BATTERY FEED N/ LOAD SHEDDING

** DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ NO IDLE HEAT ONLY

012 10MAY13 ADDED REFERENCE FOR G 92070B
CIRC A97VT. 61802Y 09MAR09 AE08058096 001
Figure 13 Battery Feed
13
3.2. BATTERY FEED (CONT.), P. 2
Figure 14 Battery Feed (Cont.)
14
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED (CONT)
NAVISTAR, INC.
TRIPMASTER HEADLIGHT
A14CH
INPUT RELAY
12RD
(1019)
FUSE F7-E
CH09_07
(1016)
AUX HEATER /
A14ND B1 A1 A75C SLEEPER BLOWER
12RD 10LTGN (5009 / 1215)
30A
CH12_10
AMPLIFIER CONN
FUSE F7-H (1016)
IP / SLEEPER POWER
A14NA B4 A4 A14VB (5313 / 5000)
12RD 10RD
30A CH13_03,06,07
CH4_19, CH12_05,09,11,
CH7_15
FUSE F10-D
W/ CUSTOMER
(1019)
ACCESSORY
A14NH F4 E4 A14SBC CUSTOMER ACCESSORIES #2
12RD 12RD RELAY (1019) CH4_27
30A/10A
A14CL CUSTOMER ACCESSORIES
12RD #2 RELAY
W/ BEACON LIGHT (1018 / 1019)
CH4_24
W/ PRODUCTIVITY
DISPLAY
A14N VEHICLE INFOMATION
8RD FUSE F11-B A14SE DISPLAY (1550)
(1020) 18PK CH4_23
CH3_02
E2 F2
A14M A14NF A22D TPMS CONTROLLER
8RD 12RD 18TN (8952) CH10_01
5A
VEHICLE INFOMATION
A14SE DISPLAY (1550)
W/ PRODUCTIVITY 18RD CH4_23
DISPLAY & TIRE
PRESSURE MONITOR IGNITION RELAY #2
A14MA
12RD (1012 / 1014)
CH3_05
IGNITION RELAY #3
A14MC
(1012 / 1014)
12RD
FUSE F7-F (1016) CH3_05
A14MD B2 A2 A65BD CUSTOMER WORK LIGHTS
12RD 16OR (1010)
15A CH9_22, 23
FUSE F8-A (1017)
E1 VEHICLE SENSOR MODULE
A14NJ F1 A14U
(8950)
12RD 16RD
10A CH10_18
FUSE HOLDER
W/ DOUBLE
100A FUSE BATTERY
(1000) BLOCK TYPE
FUSE
A14X
2RD
6RD + -
200A
LATCHING RELAY BODY CONTROLLER #J4

(1007) (1601)
A14LA BATTERY GND

2 F6 LOAD SHEDDING ON
18RD (ON LEFT SIDE OF FRAME RAIL)
A
A14LB
3 F7 LOAD SHEDDING OFF
18RD
A14-GLM A14-GAC A11-GAA

1 18WH 18WH 14WH
B2 A14-GLN
4
18WH
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED
A14Y
CH3_02 DUAL POST GROUND PLATE)
8RD

0488 20MAY14 ADDED CIRC A14CH AT E 92447S
FUSE F7-E. 61802Y 09MAR09 AE08058096 003
15
NAVISTAR, INC CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 3
BATTERY FEED (CONT)
NAVISTAR, INC.
FUSE F2-H
(1011)
A14KH C4 D4 A54XV SKIRT LIGHT RELAY
12RD 16BN (1010) CH9_12
10A
FUSE F2-D
(1011) MAP LIGHT / DOME
E4 (2100)
F4 A63BD
MAP READING LIGHT
18DKBL
10A (2102 / 2103)
CH9_03,04
FUSE F9-A
(1018)
DRIVER DOOR
A14T A14MB D1 C1 A81B
CH3_01 POD SIGNAL
8RD 12RD 12LTGN (3202M)
30A
CH4_03
FUSE F9-E
(1018)
PASSENGER DOOR
A14NB B1 A1 A81C POD SIGNAL
12RD 12LTGN (3202M)
30A
CH4_03

16
3.5. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5

CHAPTER 3
IGNITION FEED - STANDARD REMOTE
START / STOP, AUTO START / STOP
NAVISTAR, INC.
BODY
CONTROLLER #J4
W/ THEFT DETERRENT (1601)
W/ REMOTE S/S
A104B THEFT
E3
A13XA 18DKBL DETERRENT
FUSE F3-A A15
18PK
(1012) CH3_01,34 18RD 2 3
AUX POWER
85
RELAY (1873)
87 87A W/ THEFT DETERRENT &
N/ REMOTE START STOP
IGNITION
SWITCH W /THEFT DETERRENT &
(1100M) 86 30 W /REMOTE START STOP
OFF
5 1 A13FG REMOTE
A13DB
ACC IGN S
18PK
18PK STOP RELAY
C D B A (5001)
CH7_08
IP / SLEEPER
A13F
18PK
(5000-38)
H13FL REMOTE STOP RELAY
A13F
16PK
18PK (5001)
A13F CH7_08
AUTO S/S IP / SLEEPER
A13FL
16PK
18PK REMOTE
(4114) CH7_12 (5000-39) W/ REMOTE START / STOP
STOP RELAY
H13F
(5001)
18DKBL FUSE F4-G
CH7_08
(A13FC) (1013)
A13F
CH3_06
18PK
W/ AUTO S/S
A13X RPM J4
W/ REMOTE (4114)
18PK
START / STOP CH07_13
J3 J4
W/ STANDARD
85
IGNITION &
A13FD
18PK
INTERNATIONAL ENGINE IGNITION

87
RELAY #1
(1011 / 1013)
30
86
A11-GBA A13-GBK AVB13-GBK A4 A3 FUSE HOLDER
14WH 18WH A14FB W/ BUSBAR
18WH
12RD CH3_01,34
N/ IGNITION
A11-GKJ
RELAY 3 FUSE F5-J, F5-M, F7-G

6WH
A13FB (1014) CH3_07

12PK FUSE F5-K, F5-C
(1014) CH3_08
(A13FB) FUSE F5-E, A (1014)
J1 J2
CH3_07,08
A13-GFD
85
A13FE
18WH
GROUND STUD(1005)
18PK
W/ IGNITION RELAY 3
(LOCATED AT 87
LEFT SIDE DASH
IGNITION
MOUNTED DUAL POST
RELAY #2
GROUND PLATE)
30 (1012 / 1014)
86
A2 A1 FUSE HOLDER
A14MA
W/ BUSBAR
FUSE F11-D 12RD
CH3_03,35
(1020) CH3_08
TRAILER ABS ECU RELAY
FUSE F5-G,H
(1017) CH10_06 A13FF
(A13FA) (1014)
ABS#1 18PK
CH3_07,08
(1400) CH10_07
J3 J4 CH4_022
A13-GFE
WABCO ABS CONTROLLER

18WH
(1420) CH10_13 85
87 IGNITION
N/ IGNITION RELAY #3
RELAY 3 (1012 / 1014)
A13-GFF
30
TRAILER ABS 18WH 86
ECU RELAY
A4 A3 FUSE HOLDER
(1017)
A14MC W/ BUSBAR
CH10_06 A13-GFF
12RD CH3_03,35
18WH
W/ STANDARD IGN FEED

012 07FEB13 ADDED SPLICE BET E 91662T
CIRC A13-GBK & AVB13-GBK. 61802Y 31MAR11 AE08058096 005
Figure 17 Ignition Feed – Standard Remote Start / Stop, Auto Start / Stop
17
3.6. IGNITION FEED – STANDARD, P. 6

CHAPTER 3
NAVISTAR, INC. IGNITION FEED - STANDARD
FUSE F4-G
(1013) LEFT / RIGHT BANK OPT
IGNITION WARNING LIGHTS
C3 D3
RELAY #1 A13B (1511 / 1510)
(A13FC)
(1011 / 1013) 18PK CH4_14,29,31
CH3_05,CH7_06A 10A
CH8_06,07,08
A13TRIB TRI-PAC RECTIFIER

16PK (5757) CH7_10
FUSE F4-H (1013) C4 D4
A104AK
16DKBL REMOTE START / STOP RELAY #2
10A (1018) CH7_07
ALLISON TC10
SHIFT SELECTOR
A92A163 (1852)
18PK CH11_13
E3
A92UA SHIFTER CONNECTION
E4 18TN (7905)
CH11_01
FUSE F4-C (1013) G3 H3
*A92U
16TN
10A EATON GEN3 TCM
#A92U CONNECTOR
16TN (7105)
A13A CH11_01
16PK
TC10 TCU
A92#163 (7350)
16PK CH11_12
IP/ENGINE
(1702)
F3 DFM J6
FUSE (1013) E3 @A13TRL
18PK (1949)
10A CH09_27
ANTI THEFT CONN
(1951)
E4 F4
@A13AT
A
18RD
GROUND @A11-GAT
CH03_042 18WH B
ULTRASHIFT TRANSMISSION
H4
FUSE F4-D (1013) G4 A97FA RELAY
16PL (1019)
10A CH11_01
A97F ECM CONNECTOR 1
16PL (6018) CH7_01
FUSE F4-L (1013) STANDARD
A3 B3 A13EA GAUGE CLUSTER #1 IGNITION FEED
A13FC
12PK 18PK (1500) CH8_10
10A
A73A HVAC CONTROLLER
18LTGN (1200) CH12_02
FUSE F4-M
(1013)
A4 B4 A13
A16 IGN SW INPUT
18PK BODY CONTROLLER #J3
10A (1600)
# W/ ULTRASHIFT XMSN
* W/ AUTOSHIFT XMSN
@ W/ RUSSIAN PROSTAR ONLY

0488 22JAN14 ADDED CIRC A92A163 G 84576N
AND A92#163 AT R/D 1013 CAV H3. 61802Y 09MAR09 AE08058096 006
Figure 18 Ignition Feed – Standard
18
3.7. IGNITION FEED – STANDARD (CONT.), P. 7

CHAPTER 3
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)
ROOF / TACHOGRAPH
FUSE F7-G @A13TA (1965)
(1016) 16PK CH04_045
IGNITION
RELAY #2 A3 B3 SART CLOCK MODULE
#A13FB #A13FG A72AJ
(1012 / 1014) (1610)
12PK 12PK 16OR
CH3_05 5A CH4_34
IP / CENTER
FUSE F5-E CHASSIS
LIFT GATE
(1014) (1701-26)
SOLENOID POSITIVE
IGNITION
C1 D1 (9568)
RELAY #2 A72A N59
*(A13FB) SLEEPER LIFT GATE
(1012 / 1014) 16GY 16GY
10A SOLENOID POSITIVE
CH3_05
(9568A)
A13BL1 BEACON LIGHT SW

18PK (1117M) CH4_24
A13FM SMART TIRE TPMS RECEIVER

12PK (8993F) CH10_26
A67CC DRIVER INTERFACE UNIT

16PK (1944) CH4_28C
H1 WABCO RADAR (8902)

FUSE F5-A (1014) G1 A67A
BENDIX WINGMAN (8903)
16PK
10A VORAD VS-400 DIU CONNECTOR
(1943M) CH4_28,38
A13COG COGNEX CONN
16PK (1980)
G2 H2
FUSE F5-B (1014) A88V PTO RELAY A
18LTGN (1020) CH10_17
10A/5A A13COG2 TAKATA LDW ROOF CONN
16PK (15B) CH4_35
A13A MOBILEYE PWR
16PK (382) CH4_40
FUSE F5-F (1014) D2
C2 A98M TRANSLATOR MODULE
18BK (1961) CH4_37
10A IP HARN
INTERCONNECT (1960)
CH4_30C
FUSE F5-J (1014)
IGNITION RELAY #2 A1 B1 QUALCOMM TMCT

#A13FB #A13FF A13EE
(1012 / 1014) (1923 / 5902) CH4_09,11
12PK 12PK 18PK
CH3_05 10A QUALCOMM IMCT
(1920 / 5900) CH4_12,14,31
A13EE QUALCOMM OMNIVISION POWER
16DKBL (1918) CH4_29
A13N TELEMATICS MODULE J1
18PK (1963) CH4_07
A13SD TRIPMASTER (5927)

18PK 4BT1 IGNITION
CH9_07
A13EE PEOPLENET (1939/1970)
12PK CH4_30A & 30B
A13EE PEOPLENET COMM. (1939/1970)

12PK CH4_30D & 30E
FUSE F5-G A116M
IGNITION (1014) 18GY 5TH WHEEL JAW MONITOR
RELAY #3 D3 (9989) CH10_28
C3 A13BL1
(1012 / 1014) *(A13FA) BECON LIGHT SW
18PK
CH3_05 10A (1117M)
CH4_24
FUSE F5-D (1014)
G4 H4 SECONDARY INSTRUMENT
A13EH
CLUSTER
18PK
10A (1502) CH8_11
A13FA FUSE F5-M (1014)
12PK A4 B4 A71A
BACK-UP LIGHT
IGNITION 16OR
10A A71A SWITCH
RELAY #2 #A13FB #A13FA
18OR (7500W) CH9_01
(1012 / 1014) 12PK 12PK
CH3_05 BACK-UP
W/ WORK LIGHT
A71B LIGHT RELAY
* W/ IGNITION RELAY 3 18OR (1019)
# N/ IGNITION RELAY 3 CH9_02
@ W/ RUSSIAN PROSTAR ONLY A71 ALLISON TC10 XMSN
16OR BACK UP RELAY
(1019) CH11_12

0488 22JAN14 ADDED CIRC A71 AT R/D J 84576N
1014 CAV B4. 61802Y 09MAR09 AE08058096 007
Figure 19 Ignition Feed – Standard (Cont.)
19
3.8. IGNITION FEED – STANDARD (CONT.), P. 8

CHAPTER 3
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)
FUSE F5-A VORAD VS-400

(1014) A67E DIU CONNECTOR
IGNITION (1943M)
G1 H1 18PK
RELAY #2 A67A CH4_28
(1012 / 1014) **(A13FB)
16PK A67Y FORWARD LOOKING
CH3_05 10A RADAR UNIT
18PK
(8901)
FUSE F5-J CH4_28
(1014) W/ SLEEPER
A1 B1 A70D
A13FB
12PK 18OR
10A TRIP MASTER
A70D
W/ DAY CAB 18GY (5927)
CH9_07
A13SD
18PK
FUSE F5-K
(1014)
A2 AIR DRYER
B2 A39 (9900 /
IGNITION 16GY
15A 9901 / 9902)
RELAY #2 ##A13FB ##A13FD
CH10_02
(1012 / 1014) 12PK 12PK
CH3_05
FUSE F5-H
(1014)
IGNITION C4 D4 COMPASS MODULE
RELAY #3 A28V (1912)
**(A13FA)
(1012 / 1014) 18TN CH3_10,13
10A
CH3_05
FUSE F5-C
(1014)
IGNITION
RELAY #2 G3 H3 WASHER PUMP
##A13FB ##A13FK A87C
(1012 / 1014) 12PK 12PK 18GY (8350)
CH3_05 10A CH4_22
FUSE F5-L
(1014)
SIDE SENSOR/BENDIX
A3 B3 BLINDSPOT COLLISION
A67TA
AVOIDANCE SLEEPER
18PK
10A (9768/*9769)
CH4_28
IGNITION IGNITION
FUSE F11-D
RELAY #1 RELAY #3
(1020)
(1013-J3) (1014-J3)
IGNITION E4 ABS # 1 / WABCO
A13FF F4
SWITCH A13F A13FD A13FE A13FH A94V ABS CONTROLLER
(1100M) 18PK 18PK 18PK 18PK 18PK 18GY (1400 / 1420)
CH3_05 10A
TRAILER ABS CH10_07,13
IGNITION
RELAY #2 ECU RELAY WABCO ABS
(1014-J1) (1017-G3) A94V CONTROLLER
14GY (1420)
CH10_13
EGR VALVE RELAY A13FK
(1020) 18PK
CH7_06,30
## N/ IGNITION RELAY 3
** W/ IGNITION RELAY 3
* W/ ISX ENGINE

012 10MAY13 ADDED REFERENCE FOR G 92070B
CIRC A13FK. 61802Y 09MAR09 AE08058096 008
Figure 20 Ignition Feed – Standard (Cont.)
20
3.9. ACCESSORY FEED, P. 9
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCESSORY FEED
NAVISTAR, INC.
BTRY
IGNITION
SWITCH
OFF (1100M)
S IGN ACC
A B D C
FUSE F3-A
(1012) A15
18LTBL
18RD @A12 RPM J4, AUTO START/STOP
CH3_01,34
A12
W/ DAYCAB 18LTBL (4114) CH7_13
#A12 IP / SLEEPER
FUSE HOLDER 18LTBL (5000)
W/ DOUBLE ##A14W A14K CH12_05,09
100A FUSE 6RD 8RD
CH3_01
A14KF
12RD
AUX TRAILER RELAY
18LTBL
18LTBL
A12A
A12C
BATTERY FEED A12Q (1016)
*A14
(1000B) 18LTBL CH10_16
4RD
CH3_35
BODY CONTROLLER #J3

(1600)
A1 J1
30 FUSE F1-A
86
1010)
ACCESSORY ACCESSORY
RELAY #2, 4 A12CV A1 SWITCH
(1011 / 1013) E1 F1 18LTBL
5A INPUT
87 85
J2 A2
%A13-GFK
GROUND ADAPTER EGR VALVE RELAY
12LTBL
A56-GT 18WH
A12V
(1023) (1020) CH7_06,30

CH3_21 18WH
%A12-G TRAILER ABS RELAY
18WH (1017) CH10_06
A2 B2
A12F SWITCH PACK
FUSE F4-K (1013) 18LTBL (1101M) CH4_20
10A
12LTBL
A12V
A12B POWER DISPLAY

20LTBL (2224) CH4_36
A12C VEHICLE INFORMATION

18LTBL DISPLAY
A1 B1
(1550) CH4_23
FUSE F4-J (1013)
TIRE PRESSURE MONITORING
A22E
SYSTEM CONTROLLER
18TN
(8952) CH10_01
5A/10A A12C RAND MCNALLY GPS DISPLAY
18LTBL (2223) CH10_14
C1 D1
FUSE F4-E (1013) A12U VEHICLE SENSOR MODULE
16LTBL (8950) CH10_18
10A
C2 D2
FUSE F4-F (1013) A86F CB RADIO POWER
18LTGN (2303) CH4_01
10A
A86R REMOTE RADIO / RADIO
# W/ SLEEPER E1 18LTGN (5303 / 1300)
& N/ AUTO START / STOP CH4_32,33
@ W/ SLEEPER TRAILER SPARE#1/2/3/4

A12BB
& W/ AUTO START / STOP (1120M/21M/22M/23M)
E2 18LTBL
CH10_30,31
FUSE F4-A (1013) H1 AUX TRAILER SWITCH
A72B
G1 (1110M) CH9_16
16OR
## STANDARD BATTERY FEED 30A
A72F AUX TRAILER RELAY
* STANDARD BATTERY FEED,
16OR (1016M) CH9_16
DAYCAB N/ LOAD SHEDDING
% MUTUALLY EXCLUSIVE A94AM RIGHT BLANK OPT
14GY WARNING LIGHTS
(1510) CH8_06
H2
FUSE F4-B (1013) G2 A78V
DRIVER DOOR
18LTGN
10A (3000) CH4_05

- - ADDED CIRC A12BB IN J 92447S
CAV H1 AT R/D 1013. 61802Y 09MAR09 AE08058096 009
Figure 21 Accessory Feed
21
3.10. CAB J1939 – COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10

CHAPTER 3
CAB J1939 - COMPASS AND ABS EFFECTS
NAVISTAR, INC.
BODY CONTROLLER #J5 IP / CENTER CHASSIS

(1602) (1701)
VEHICLE SENSOR
62
A5(+) A5U(+) N5UA(+) MODULE
J1939+ F3 18YL (8950) CH3_15
18YL 18YL
61 J1939 CENTER
A5(-) A5U(-) N5UA(-) TO FORWARD
J1939- F2
18GN 18GN 18GN (9769F/9769M)
A5RL(+)
A5RL(-)
CH3_15A
18YL
18GN
DIAGNOSTIC
CONNECTOR TERMINATING RESISTOR
(1650) N5U(+)
(8954)CH3_15,
18YL
FORWARD COOLING
N5U(-) LOCKING RADAR UNIT
J1939+ A5B(+)
C 18GN (8901)CH4_28,
18YL
J1939 CENTER
A5B(-) TO FORWARD
J1939- D
18GN (9769M)CH_3 15A,
A98-G J1939 FWD TO CENTER
GND A
(9770F/9770M) CH3_15C
A5RK(+)
18WH
A5RK(-)
18YL
A98H 18GN GROUND STUD

BTRY B A11-GCA (LOCATED AT LEFT SIDE
18BK
12WH DASH MOUNTED DUAL
FUSE F3-A (1012) POST GND PLATE)
C1 D1 A14JB A14J ##A14 BTRY FEED

INSTRUMENT CLUSTER
12RD 8RD 6RD (1001)
(1501)
CH3_01
A5RM(-)
10A
A5RM(+)
18GN
18YL
BTRY FEED
A5D(+) #A14
J1939+ 12 (1000B)
18YL 4RD
CH3_34
J1939- A5D(-) A5S(+)

11
18GN 18YL SART CLOCK
MODULE
A5RJ(+)
A5RJ(-)
A5S(-) (1610)
118GN
18YL
18GN CH4_34
COMPASS
(1912)
A11-GKJ
A5C(+) A5RF(+)
2 J1939
6WH
J1939+
18YL 18L
ADAPTER
(1024) GROUND STUD
J1939- A5C(-) A5RF(-) (1005)
3 CH3_11
18GN 18GN (LOCATED AT LEFT SIDE
DASH MOUNTED DUAL
A28-GBF A11-GBA
4 POST GROUND PLATE)
GND 18WH 14WH
D4 C4 IGNITION RELAY #3
A28V
IGN 1 **(A13FA) (1012 / 1014)
18TN
10A FUSE F5-C CH3_08
A5RA(-)
(1014-G3)
IGNITION
A5RA(+)
18GN
@@A13FK @@A13FB
RELAY #2
18YL
12PK 12PK
(1012 / 1014)
BENDIX ABS#1 IP / ENGINE
CH3_08
(1400) (1702)
11
A5N(+) A5R(+) K5R(+)
J1939 HIGH 8
18YL 18YL 18YL ECM CONNECTOR
(6018)
17
A5N(-) A5R(-) K5R(-) CH3_14,14A,41
J1939 LOW 7 18GN 18GN 18GN
A5RF(-)
WABCO ABS CONTROLLER 18GN J1939 ADAPTER
(1420) (1024)
A5RF(+)
CH3_11
18L
A5N(+)
J1939(+) 3 # STANDARD BATTERY FEED N/ LOAD SHEDDING
18YL
## STANDARD BATTERY FEED W/ LOAD SHEDDING
A5N(-)
J1939(-) 1 ** W/ IGNITION RELAY 3
18GN
@@ N/ IGNITION RELAY 3

2480 27MAY14 ADDED REFERENCE FOR G 92477G
CIRC K5R(+)& K5R(-). 61802Y 09MAR09 AE08058096 010
Figure 22 Cab J1939 – Compass and Antilock Braking System Effects
22
3.11. CAB J1939 WITH ALL OPTIONS, P. 11

CHAPTER 3
CAB J1939 WITH ALL OPTIONS
NAVISTAR, INC.
IP / CENTER J1939 FWD TO

BODY CONTROLLER#J5 CENTER
(1602) CHASSIS
(1701) (9770F/9770M)
CH3_15C,
62 TERMINATING
J1939+ F3 A5(+) A5U(+) N5U(+) RESISTOR
18YL 18YL 18YL (8954) CH3_15/
61 FORWARD LOOKING
A5(-) A5U(-) N5U(-) RADAR UNIT
J1939- F2
18GN 18GN 18GN (8901) CH4_28/
J1939 CENTER
A5RL(-)
A5RL(+)
TO FWD (9769F)
18GN
18YL
CH3_15C
DIAGNOSTIC
INSTRUMENT
CONNECTOR
CLUSTER
(1650)
(1501)
A5B(+) A5RK(+) A5D(+)

J1939+ C 12
18YL 18YL 18YL
A5B(-) A5RK(-) A5D(-)

J1939- D 11
18GN 18GN 18GN
5RM(+)
FUSE F3-A (1012)
18YL
A98H C1 D1 A14JB A14J #A14 BTRY FEED
BTRY B
18BK 12RD 8RD 6RD CH3_01
10A
5RM(-)
18GN
A98-G A11-GCA
GND A *A14
18WH 12WH BTRY FEED
4RD CH_01
GROUND STUD
(1005) A5RJ(+) A5S(+) SART CLOCK
(LOCATED AT LEFT 18YL 18YL (1610)
SIDE DASH MTD DUAL A5RJ(-) A5S(-) CH4_34
POST GND PLATE) 18GN 18GN
J1939
ADAPTER ALLISON TC10
M L K J H G F E D C B A
(1024) SHIFT SELECTOR
(1852)
&A5FA(-)
15
A5RH(-)
A5RH(+)
18GN
18LTGN
18YL
A5J(+)
A5J(-)
18YL
18GN
&A5FA(+)
8
18YL
A5RF(+)
A5FA(+)
A5RF(-)
A5FA(-)
18YL
18YL
18GN
18GN
7 4
J1939 ADAPTER
(1025) CH3_12,
J1939 +
J1939 -
J1939 ADAPTER
BENDIX ABS # (1025) CH3_12,
(1400)CH3_10, BENDIX ABS #
COMPASS (1400)CH3_10,
(1912) CH3_10 COMPASS
SHIFTER
(1912) CH3_10
CONNECTION
(7905)
SECONDARY
INSTRUMENT
CLUSTER * SINGLE BATTERY FEED
J1939+ F (1502) # DUAL BATTERY FEED W/ LOAD SHEDDING
& W/ ALLISON TC10 TRANSMISSION
G
J1939-

0488 22JAN14 ADDED R/D 1852. F 84576N
61802Y 09MAR09 AE08058096 011
Figure 23 Cab J1939 with All Options
23
3.12. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12
Figure 24 Cab J1939 with All Options (Cont.)
24
3.13. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 WITH ALL OPTIONS (CONT)
NAVISTAR, INC.
FUSE F5-D (1014-G3) COMPASS

IGNITION RELAY #2 #A13FB #A13FK (1912)
(1012 / 1014) 12PK 12PK FUSE F5-H
CH3_08
(1014)
IGNITION RELAY #3 C4
D4 A28V
(1012 / 1014) *(A13FA) 1 BATTERY
CH3_08 10A 18TN
A11-GKJ A11-GBA GROUND
A28-GBF 4
6WH 14WH
18WH
GROUND STUD
(1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL A5C(+) CAN HIGH
POST GROUND PLATE) 18YL
A5RB(+) A5RC(+)
2
18YL 18YL CAN LOW
J1939 ADAPTER
(1026)
A5RB(-) A5RC(-)
CH3_12 3
18GN 18GN
A5C(-)
18GN
A5R(+)
18YL
A5R(-)
18GN
A5RA(+)
A5RA(-)
I/P ENGINE
18YL
18GN
(1702)
BENDIX ABS
(1400)
A5N(+) A5R(+)
8 11
18YL 18YL
A5N(-)
7 18GN
A5R(-) 17
A5N(+) 18GN
3
WABCO ABS 18YL
J1939 ADAPTER
(1420)
A5N(-) (1026) * W/ IGNITION RELAY 3
1 18GN CH3_12 # N/ IGNITION RELAY 3
SLEEPER HVAC CONTROLLER BODY CONTROLLER #J5 TERMINATING RESISTOR

(5210) (#1602) (1657)
A
A5E(+) A5SB(+)
J1939- F6
18YL 18YL
OHMS
120
C
F5 A5E(-) A5SB(-)
J1939+ 18GN
18GN
H5S(-)
H5S(+)
18GN
18YL
IP / SLEEPER
# W/ LONESTAR CONNECTOR 36 35
(5000)
A5K(-) NO IDLE AUX HEATER
18GN CONTROLLER CONTROLLER
A5K(+) (5216) (#5210)
18YL CH3_16 CH3_16
- CIRCUIT DIAGRAM, PROSTAR, LONESTAR

0486 30DEC11 ADDED R/D 1602. E 82357E
REFERANCE 5210. - - AE08058096 013
25
3.14. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A
26
3.15. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B
Figure 27 Cab J1939 Engine with All Options (Cont,)
27
3.16. CAB J1939 ENGINE, P. 14

CHAPTER 3
CAB J1939 ENGINE
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
K5R(+)
IP / ENGINE 18YL
CH3_10,12 ECM CONNECTOR
K5R(-) (6018)
18GN
J1939 TERMINATING
RESISTOR K5S(-)
47 J1939-
(7110) 18GN
A K5TB(+) K5S(+)
18YL 18YL 34 J1939+
120
OHMS
C K5TB(-)
18GN
W/ AUTO TRANSMISSION & ULTRASHIFT GEN3 TRANSMISSION
K5R(+)
18YL
IP / ENGINE
CH3_10,12
K5R(-)
K5TA(+)
18GN
K5TA(-)
18YL
EATON GEN3
18GN
TCM CONNECTOR
(7105)
ECM CONNECTOR
(6018)
K5V(+)
J1939+ 3
18YL K5S(+)
18YL 34 J1939+
K5V(-)
J1939- 2 K5S(-)
18GN
18GN 47 J1939-
A
K5TB(+)
18YL
J1939
TERMINATING 120
RESISTOR OHMS
(7110) C
K5TB(-)
18GN

DIAGRAM, PROSTAR. 61802Y 09MAR09

AE08058096 014
Figure 28 Cab J1939 Engine
28
3.17. CAB J1939 ENGINE – ISX, P. 14A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 ENGINE - ISX
NAVISTAR, INC.
ECM
(6000) ULTRASHIFT TRANSMISSION
%K5(+)A
22
20YL
#K5(+)A K5(+) K5R(+)
17 ENGINE/IP
20YL 18YL 18YL
(1702)
%K5(-)A K5(-) K5R(-)
46 CH3_10
20LTGN 18GN 18GN
#K5(-)A
18
20LTGN
K5A(+)
K5A(-)
18YL
18GN
EATON GEN3
TCM BACKSHELL
(7105)
3 K5V(+)
18YL
K5V(-)
2
18GN
K5B(-)
K5B(+)
18GN
18YL
J1939 TERMINATOR C
(7110A)
OHMS
120
A
A
% W/ISX 2013
# W/ISX EURO IV
ECM MANUAL TRANSMISSION

(6000)
%K5(+)A
22
20YL
#K5(+)A K5(+) K5R(+)
17 ENGINE/IP
20YL 18YL 18YL
(1702)
%K5(-)A K5(-) K5R(-)
46 CH3_10
20LTGN 18GN 18GN
#K5(-)A
18
20LTGN
K5TB(-)
K5TB(+)
18GN
18YL
J1939 TERMINATOR C
(7110)
C
OHMS
120
% W/ISX 2013 A
# W/ISX EURO IV
MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

2480 23MAY14 ADDED ISX EURO IV B 92477G
EFFECTS. 91662T 27DEC12 AE08058096 14A
Figure 29 Cab J1939 Engine – ISX
29
3.18. J1939 CHASSIS, P. 15
Figure 30 J1939 Chassis
30
3.19. J1939 CHASSIS (CONT.), P. 15A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 CHASSIS (CONT)
NAVISTAR, INC.
BENDIX WINGMAN
(8903)
J1939 CENTER
TO FWD
(9769M)
M5U(+) M5UE(+)
A 2
18YL 20YL
M5U(-) M5UE(-)
6
18GN 20LTGN
M5UD(+)
M5UD(-)
18YL
18GN
SMARTIRE TPMS
(8993F)
M5U(+) M5UA(+)
12
18YL 18YL
C
M5U(-) M5UA(-)
11
18GN 18GN
J1939 FWD TO
CENTER
(9770M)
A M5UB(+)
18YL
M5UB(-)
18GN
5
M67-GG
M67Y
20PK
20WH
M5UH(+)
18YL FORWARD
C CHASSIS 38 37
CONN
(1700F)
M5UH(-)
18GN

012 07FEB13 CAV 6 AND 5 WERE B 91662T
3 AND 1. 75116N 15NOV10 AE08058096 15A
Figure 31 J1939 Chassis (Cont.)
31
3.20. J1939 CHASSIS (CONT.), P. 15B

CHAPTER 3
NAVISTAR, INC.
WABCO RADAR
(8902)
J1939 CENTER
TO FWD
(9769M)
M5UK(+) M5UF(+)
A 4
18YL 20YL
M5UK(-) M5UF(-)
20LTGN 5
18GN
M5UD(+)
18YL
M5UD(-)
18GN
SMARTIRE
TPMS
(8993F)
M5U(+) M5UA(+)
12
18YL 18YL
C
M5U(-) M5UA(-)
11
18GN 18GN
J1939 FWD TO
CENTER
(9770M)
A M5UB(+)
1
18YL
M5UB(-)
6
18GN
M67CA
M67-GA
20PK
20WH
M5UH(+)
18YL
C
M5UH(-)
FWD CHASSIS
18GN 38 37
CONN
(1700F)

0486 03JAN12 INITIAL RELEASE. A 75116N
75116N 16NOV10 AE08058096 15B
32
3.21. J1939 CHASSIS (CONT.), P. 15C

CHAPTER 3
NAVISTAR, INC.
*M5UB(+) *M5UF(+)
18YL 20YL WABCO RADAR
ARS327 (8904)
*M5UH(+) *M5UF(+) CH4_39
18YL 20YL
J1939 FORWARD SMARTIRE TPMS
TO CENTER M5UB(+) M5UD(+)
RECEIVER (8993F)
(9770F/9770M) 18YL 18YL
IP/CENTER CH10_26
CHASSIS N5U(+) M5UH(+) M5UF(+)
(1701) 18YL 18YL 20YL
CH3_10 A WABCO RADAR
N5UB(+) M5UB(+) M5UE(+)
(8901)
18YL 18YL 18YL
CH4_39
M5UB(+) M5UE(+)
18YL 18YL
TERMINATING RESISTOR
M5UB(+)
18YL
CH3_15
(8954)
*M5UF(-) WABCO RADAR

*M5UB(-) ARS327 (8904)
18GN 20GN
CH4_39
M5UB(-) M5UA(-) SMARTIRE TPMS

18GN 18GN RECEIVER (8993F)
CH10_26
M5UH(-) M5UF(-) WABCO RADAR
18GN 20LTGN (8902)
CH4_39
C
N5UB(-) M5UB(-) M5UA(+) SMARTIRE
*M5UD(+)
*M5UD(-)
18GN 18GN 18YL TPMS RECEIVER
(8993F)
18YL
18GN
IP/CENTER CH10_26
CHASSIS N5U(-) M5UB(-)
(1701) 18GN
18GN
CH3_10
M5UB(-) M5UE(-) BENDIX
18GN 20LTGN WINGMAN
(8903)
M5UE(-)
CH4_39
20LTGN
WABCO RADAR
*M5UH(-) *M5UF(-) ARS327 (8904)
18GN 18GN CH4_39
*M5U(-) *M5UA(-)
18GN 18GN
J1939 CENTER
TO FORWARD M5U(-) M5UA(-)
(9769F/9769M) 18GN 18GN
M5UB(-) M5UA(-)
18GN 18GN
C
N5UB(-) M5UK(-)
18GN 18GN
M5UK(-)
N5U(-)
18GN
18GN
IP CENTER CHASSIS
M5U(-) M5UA(-) SMARTIRE

18GN 18GN TPMS
RECEIVER
CH3_10,11
(1701F)
*M5UK(-) (8993F)
18YL CH10_26
*M5U(+) *M5UA(+)
18YL 18YL
M5U(+) M5UA(+)
18YL 18YL
M5UD(+)
N5U(+)
18YL
18YL
M5U(+)
18YL
A
N5UB(+) M5U(+)
18YL 18YL
M5U(+) M5UA(+)
18YL 18YL
M5UK(+)
18YL
*M5UK(+)
18YL
* W/WABCO ONGUARD RADAR ARS327

012 13MAR13 ADDED CIRCUITS FOR C 91758M
WABCO ONGUARD RADAR ARS327. 75116N 26MAY11 AE08058096 15C
33
3.22. J1939 CHASSIS (CONT.), P. 15D

CHAPTER 3
NAVISTAR, INC.
WABCO RADAR
ARS327
(8904)
M5UK(+) M5UF(+)
18YL 20YL
J1939 CENTER
TO FWD M5UF(-)
(9769M) 20GN
M5UK(+) M5UF(+)
A 3
18YL 20YL
M5UK(-) M5UF(-)
18GN 20GN 6
M5UD(+)
18YL
M5UD(-)
18GN
SMARTIRE
TPMS
(8993F)
M5U(+) M5UA(+)
18YL 12
18YL
C
M5U(-) M5UA(-)
18GN 11
18GN
J1939 FWD TO M67YB

1
CENTER 20PK
(9770M)
M5UB(+) M67YC
A 2
18YL 20PK
M5UB(-)
8
18GN
M67YA
20PK
M67-GA
20WH
M5UH(+)
18YL
C
M5UH(-)
18GN FWD CHASSIS
38 37
CONN
(1700F)
23077935 CIRCUIT DIAGRAM, PROSTAR,

012 13MAR13 INITIAL RELEASE. A 91758M
91758M 12FEB13 AE08058096 15D
34
3.23. J1939 WITH SLEEPER, P. 16

CHAPTER 3
NAVISTAR, INC. J1939 WITH SLEEPER
IP / SLEEPER
# W/LONESTAR
(5000)
N/ NO IDLE HVAC 35
#H5S(+) #A5K(-)
18YL 18YL
36 TERMINATING
#H5S(-) #A5K(+)
RESISTOR
18GN 18YL
SLEEPER HVAC 2 (1657)
H5S(-) H5K(-) CH3_13
CONTROLLER TERMINATING
18GN 18GN
(5210) 1 RESISTOR
H5S(+) H5K(+)
(5930M)
18YL 18YL
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN
OHMS
120
H5SA(+) H5T(+) A
J1939+ 15 18YL 18YL
IP / SLEEPER
(5000)
W/ NO IDLE HVAC - MECHRON APU 2

H5S(-) H5K(-) TERMINATING
18GN 18GN RESISTOR
1
H5S(+) H5K(+) (1657) APU / PDC
18YL 18YL CH3_13 (5031)
H5MB(-)
4
18GN
H5MB(+)
18YL 5
H5MA(-)
H5MA(+)
18GN
18YL
NO IDLE
CONTROLLER 1 TERMINATING
(5216) RESISTOR
(5930M)
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN
OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL
IP / SLEEPER
(5000)
W/ NO IDLE HVAC - MAXXSAVER APU 2

H5S(-) H5K(-) TERMINATING
18GN 18GN RESISTOR
1
H5S(+) H5K(+) (1657)
18YL 18YL CH3_13
H5T(-)
18GN MAXXSAVER APU
DISPLAY
H5T(+) (5033)
18YL CH12_07
H5MA(-)
H5MA(+)
18GN
NO IDLE
18YL
CONTROLLER
(5216) MAXXSAVER APU MAXXSAVER
(5034) APU
H5SA(-) 2
H5MB(-)
J1939- 16
18GN 18GN
1
H5SA(+) H5MB(+)
J1939+ 15
18YL 18YL

0486 30DEC11 ADDED: CIRCUITS H5S(-)B 82357E
& H5S(+) FOR LONESTAR, LONESTAR IN TITLE. 61802Y 09MAR09

AE08058096 016
Figure 35 J1939 with Sleeper
35
3.24. J1939 WITH SLEEPER (CONT.), P. 16A
Figure 36 J1939 with Sleeper (Cont.)
36
3.25. J1708 PRIVATE, P. 17
Figure 37 J1708 Private
37
3.26. J1708 PUBLIC, P. 18

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 PUBLIC
NAVISTAR, INC.
*A14 BTRY FEED

FUSE F3-A (1012) 4RD CH3_34
C1 D1
A14JB A14J #A14 BTRY FEED
12RD 8RD 6RD CH3_01
10A
A11-GCA
12WH
A98-G
A98H
18BK
18WH
GROUND STUD
J1708
J1708 (LOCATED AT LEFT SIDE
PUBLIC(-)
PUBLIC(+) DASH MTD DUAL
(1661)
(1660) POST GND PLATE)
A A
A3B(+) A3B(-)
18DKBL 18GY
1708+
1708-
VEHICLE F G B A
1708+
1708-
INFORMATION
BTRY
GND
DISPLAY DIAGNOSTIC
(1550) CONNECTOR
(1650)
D K
C C
A3M(+) A3M(-)
18DKBL 18GN
D D
A3BC(+) A3BC(-)
20DKBL 20GY
A3BN(+) A3BN(-)
18DKBL 18GY
MODULE PLATE
INTERCONNECT TELEMATICS
TRANSLATOR MODULE J2
(TELEMATICS /
MODULE (1964)
B6 B7 C1 C2 VORAD) (1960)
(1961)
A3M(+)
8 A3BN(-) 2 J1708 (-)
18DKBL
18GY
A3M(-) A3BN(+)
9 1 J1708 (+)
18GY 18DKBL
A3BD(+) A3BD(-)
18DKBL TCU 18GY
22 BR IP / SLEEPER XATA
2
(5010 / 1970) (5940) XATA MODULE
D C
22 RD 16
D
H3BE(-)
GN D ATA-
18GY
QUALCOMM C
H3BE(+)
TMCT WH C ATA+
E F 18DKBL
(1923)
E E
A3BD(+) A3BD(-)
18DKBL 18GY
A3BD(+)
A3BD(-)
18DKBL
18GY
QUALCOMM IMCT
(5900) QUALCOMM IMCT
H3BD(+) (1920) ANTENNA
A A COMMUNICATION UNIT
18DKBL B
H3BD(-)
B
18GY 18 RD K (J1708-/RX)
D C SATELLITE
COMMUNICATION 18 BN J (J1708+/TX)
(5010 / 1970)
A3BD(+) A3BD(-)
18DKBL 18GY
* SINGLE BATTERY FEED
# DUAL BATTERY FEED W/ LOAD SHEDDING

0486 03JAN12 ADED: CIRC A3M(+), C 75116N
A3M(-), LONESTAR IN TITLE. 61802Y 09MAR09

AE08058096 018
Figure 38 J1708 Public
38
3.27. J1708 PUBLIC (CONT.), P. 19

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 PUBLIC (CONT)
NAVISTAR, INC.
IVIS POWER CONN

IVIS DATA LINK CONN GROUND (1982)
(1981) STUD
RCPT
(1005)
PIN
CH3_23
FUSE F7-A
B G
(1016)
CH3_02
C D F A
A11-GBE
A11-GBE
A11-GFF
14WH
14WH
A14FDU
J1939 A5FD(+)
A11-GFE
16WH
16RD
ADAPTER 18YL
14WH
(1025) A5FD(-)
CH3_12 18GN
FUSE (1016) A14FDT
CH3_01 14RD
J1708 J1708
PUBLIC(+) PUBLIC(-)
A3FD(+) (1661)
(1660) A3FD(-)
18DKBL
18GY
F F
A3BD(+) A3BD(-)
18DKBL 18GY
XATA MODULE
(1910)
TERRESTRIAL
1708-
1708+
IP / SLEEPER QUALCOMM TMCT
COMMUNICATION
(5010 / 1970) D (5902)
C UNIT (TCU)
F
H3BD(-)
22 RD 16 C D
18GY
E
H3BD(+)
22 BR 2
18DKBL
A3BE(+) A3BE(-)
20DKBL 20GY
6TB1 7TB1 J1939
DATA LINK DATA LINK ADAPTER
(+) (-) (1025)
A3BE(+)
H
18YL
A3BE(-)
E
18GN
A98A(+) A98B(-)
18DKBL 18GY
A3BD(+) A3BD(-)
18DKBL 18GY
WABCO ABS
CONTROLLER
J1708(-)
J1708(+)
TRIP (1420)
IP / SLEEPER MASTER
J1708(-)
J1708(+)
ABS#1 D C (5010 / 1970) (5927)

(1400)
H98B
B
18BK
14 13 H98A
18BK A
11 10
B B
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY
EATON GEN3
IP / ENGINE TCM CONNECTOR
35 36 (1702) (7105)
K3BA(+)
18GY 10 1708+
K3BA(-) 11 1708-
18DKBL

012 07FEB13 ADDED:CONN R/D 1981, C 91662T
1025.CIRC A3BE(+),(-),A5FD(+). 61802Y 09MAR09 AE08058096 019
Figure 39 J1708 Public (Cont.)
39
3.28. J1708 PUBLIC (CONT.), P. 20

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 PUBLIC (C0NT)
NAVISTAR, INC.
*A14 BTRY FEED

FUSE F3-A (1012) 4RD CH3_34
C1 D1
A14JB A14J #A14 BTRY FEED
12RD 8RD 6RD CH3_01
10A
GROUND STUD
DASH MTD DUAL POST
A11-GCA GND PLATE)
12WH
A98-G
A98H
18BK
18WH
J1708 PUBLIC(+) J1708 PUBLIC(-)
(1660) (1661)
A A
A3B(+) A3B(-)
18DKBL 18GY
F G B A
1708(-)
1708(+)
BTRY
GND
DIAGNOSTIC
CONNECTOR
(1650)
E E
A3BD(+) A3BD(-)
18DKBL 18GY
MOTIENT MOBILE
MAX POWER
MOTIENT
MOBILE MAX F G (5904)
(1932)
H3BD(-) G J1708(-)
18GY
H3BD(+) F J1708(+)
18DKBL
A3BD(+) A3BD(-)
18DKBL 18GY
QUALCOMM OMNIVISION
ACCESSORY
(1919)
D J1708(-)
C J1708(+)


0486 30DEC11 TITLE WAS CIRCUIT C 82357E
Figure 40 J1708 Public (Cont.)
40
3.29. GROUND – CAB, P. 21
Figure 41 Ground – Cab
41
3.30. GROUND – CAB (CONT.), P. 22

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CAB (CONT)
NAVISTAR, INC.
ALLISON TC10
A92-GAH SHIFT SELECTOR
18WH (1852)
CH11_13
A11-GC CUSTOMER ACCESSORIES CONTROL
18WH (1112M) CH4_26
A11-GAM MODULE PLATE INTERCONNECT

18WH (1960) CH4_07
SLEEPER CONTROL
A11-GAM ENABLE SWITCH (1114M) /
18WH REMOTE START / STOP RELAY # 2
A11-GAA (1018) CH7_07
14WH
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)
A14-GAC LATCHING RELAY

18WH (1007) CH3_03
SECONDARY INSTRUMENT
A11-GAE
CLUSTER
16WH
(1502) CH8_11
SINGLE CUSTOMER
ACCESSORY CUSTOMER ACCESSORY
A14-GSA
CONTROL SPARE '1'
18WH
A14-GAG (1112M) CH4_26
18WH CUSTOMER ACCESSORY
A14-GSB #1 RELAY
18WH (1019) CH4_26
A14-GSC CUSTOMER ACCESSORY

18WH CONTROL SPARE '2'
A14-GAG
(1113M)CH4_27
18WH
CUSTOMER ACCESSORY
A14-GSD RELAY # 2
DUAL CUSTOMER 18WH (1019) CH4_27
ACCESSORY
A11-GAL RANDMCNALLY GPS DISPLAY
18WH (2223) CH4_43
A63-GAJ FLOOR LIGHT

18WH (1907) CH9_17
RIGHT BLANK
A63-GAK
OPT WARNING LIGHT
18WH
(1510) CH8_06
A11-GAL VEHICLE INFORMATION DISPLAY

18WH (1550) CH4_23
A22-GAN SYSTEM CONTROLLER
18WH (8952) CH10_01
A11-GAP PANIC BUTTON

18WH (1111M) CH4_15
A84-GAF CIGAR LIGHTER

16WH (1903) CH4_02
A92-GAH SHIFTER CONNECTION

16WH (7905) CH11_03
A65-GAD CUSTOMER SUPPLIED WORK LIGHTS

16WH (HIGH MOUNTED)
(2201) CH9_22
A98-GB
18WH
MODULE PLATE
A98-GAB INTERCONNECT
18WH (1960)
CH4_07
A98-GC
18WH

- - ADDED CIRC A92-GAH. E 84576N
61802Y 09MAR09 AE08058096 022
Figure 42 Ground – Cab (Cont.)
42

CHAPTER 3
NAVISTAR, INC.
PEOPLE NET CONN (1938)

A11-GBE CH4_30B,
14WH IVIS DATA LINK (1981)
CH3_19
A11-GBH PEOPLE NET COMMUNICATION

18WH (1939) CH4_30E
A75-GBM HEATER CONTROLLER BLOWER

18WH MODULE (1230)
CH12_24
GROUND STUD
A11-GKJ (1005)
A11-GBA
6WH (LOCATED AT LEFT SIDE
14WH
DASH MOUNTED DUAL POST
GROUND PLATE)
A28-GBF COMPASS MODULE

18WH (1912) CH3_10,13
A11-GBD
18WH PANIC BUTTON
(1111M)
CH4_15
A11-GBC
18WH
A86-GBB AUX POWER

16WH (1901) CH4_02
A58-GBG LIGHTED AIR SHIELD

16WH (1906) CH9_20
IGNITION RELAY # 1
A13-GBK (1011 / 1013) CH3_05
18WH
TRIPMASTER HEADLIGHT
INPUT RELAY
A11-GBE
(1019) CH9_07
18WH
QUALCOMM TMCT /
QUALCOMM IMCT
A11-GBE
(1923 / 1920 / 5900)
18WH
CH4_09,12,14
BRAKE INPUT /
*A11-GBE QUALCOMM OMNIVISION POWER
16WH (1812 / 1918)
CH4_17,29
A11-GBE XATA CONNECTOR
16WH (1910) CH4_16
A53-GBE TRIPMASTER HEADLIGHT

18GY INPUT RELAY
(1019) CH9_07
A11-GBH QUALCOMM MVPC KEYBOARD
18WH (1922)
CH4_13
BRAKE INPUT /
A11-GBH
MOTIENT MOBILE MAX POWER
16WH
(1812 / 5904)
CH4_16,17,31
A62-GBN
TRI-PAC
18WH
(1116M) CH7_10
#A13-GBP BEACON LIGHT S/W

18WH (1117M)
CH4_24
*A11-GBP TAKATA LDW ROOF CONN
18WH (15B)
CH4_35
*A11-GBE QUALCOMM PANIC BUTTON

18WH (5901)
CH4_14
* W/ TAKATA/ COGNEX LANE DEPART

# W/ BEACON LIGHT

012 07FEB13 ADDED: CIRC A11-GBE, D 91662T
A11-GBH AND A75-GBM. 61802Y 09MAR09 AE08058096 023
43

CHAPTER 3
NAVISTAR, INC.
A11-G SLEEPER BOX GROUND

8WH (5002) CH3_28
A74-G HVAC CONTROLLER

18WH (1200) CH12_02
A86-G RADIO CONNECTOR

GROUND STUD 18WH (1300) CH4_18
(LOCATED AT
LEFT SIDE DASH A11-GKE GAUGE CLUSTER #1
MOUNTED DUAL POST 16WH (1500) CH4_04,CH9_16
GROUND PLATE)
A98-G DIAGNOSTIC CONNECTOR
18WH (1650) CH3_11,18
A11-GA CLOCKSPRING /
18GY TURN SIGNAL SW
(1801 / 1802) CH4_04,22
A11-GCA
12WH
A82-G WIPER MOTOR

16WH (4500) CH4_21
A11-GKD SWITCH PACK

18WH (1101M) CH4_20
A63-G DRIVER SIDE COURTESY LIGHT

18WH (3400) CH9_03,04
A63-GK PASS SIDE COURTESY LIGHT

18WH (3400) CH9_03,04
A63-GA ROOF / IP
16WH (2000) CH3_26, CH9_03,04,11
BODY CONTROLLER #J5

(1602)
A11-GL CHASSIS
E16 GROUND
18WH

44

CHAPTER 3
NAVISTAR, INC.
A75-G HVAC LPM

12WH (1220) CH12_03
AUX HEATER LPM /

A75-GC SLEEPER HVAC LPM
10WH (5214) CH12_05,10
A11-GKJ
6WH
A11-GCB GROUND ADAPTER

12WH (1023) CH3_21
GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)
A81-GA
12WH
A81-G DRIVER / PASSENGER

10WH DOOR PODS
(3202M) CH4_03
A81-GC
12WH

0486 03JAN12 ADDED LONESTAR IN B 75116N
TITLE. REMOVED CIRC A11-GKB. 61802Y 09MAR09 AE08058096 025
45

CHAPTER 3
GROUND - CAB (CONT)
NAVISTAR, INC.
D63-GL CONSOLE / ROOF STANDARD

16WH (2500) CH4_01
D86-GF CB RADIO POWER (SLEEPER)

16WH (2303) CH4_01
ROOF / IP
2000-3
D63-GA D63-GE MAP READING LIGHT
16WH 18WH (2103) CH9_04
D63-GF MAP READING LIGHT

A63-GA
(2102) CH9_04
16WH
18WH
D63-GM
ROOF / DOME LIGHT
18WH
(2101) CH9_04
A11-GCA
12WH
GROUND STUD
(LOCATED AT
LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)

46
3.35. GROUND – CHASSIS, P. 27

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
GROUND ADAPTER #1 % LSM BOC BTRY BOX

(8800) @ LSM UC BTRY BOX
* RSM UC BTRY BOX
B
M64-GA LEFT FOG LIGHT # W/ LONESTAR
16WH (8201) CH9_05
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_05
D
M19-GA FUEL HEATER
14WH (8550) CH8_05
E M54-GA CONNECTION FOR CUSTOMER
16WH SUPPLIED LIGHTS (8050) CH9_12
M78-G RIGHT / LEFT HEATED HOOD MTD
16WH MIRRORS (8070/8071) CH4_6A
F M85-GA ELECTRIC HORN
16WH (8311 / 8312) CH4_04
A
M11-GD M11-GA LEFT / RIGHT HEADLIGHT CONNECTOR
12WH 14WH (8001 / #8002 / 8000 / #8003)
FRONT LEFT / RIGHT TURN LIGHT
M11-GB
} (8001) CH9_06,10
M11-GC
14WH
12WH
M11-GBB LEFT MODESTY PANEL

16WH TURN LIGHT N/ SLEEPER
(8100) CH9_10
M11-GBC
RIGHT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER
(8101) CH9_10
M11-G
10WH
RADIATOR GROUND
CH8_05
CHASSIS GROUND ADAPTER

(8806) GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED
A N107-GB
18TN REAR BRAKE WEAR SENSOR
(8965 / 8967) CH10_19
B N107-GA FRONT BRAKE WEAR SENSOR
18TN (8961) CH10_18
C
N107-GC FORWARD REAR BRAKE WEAR SENSOR
18TN (8962 / 8963) CH10_19
D N11-GU
VEHICLE SENSOR MODULE
16WH
E (8950) CH10_18
N11-GJ
16WH
CHASSIS GROUND ADAPTER

(8803)
F
E LEFT SIDE AIR DRYER

N39-G
(9900 / 9901 / 9902) CH10_02
16WH
B TAIL LIGHT CONNECTOR
N10-G
(9303 / 9304A) CH9_01,02
12WH
C AUTO START / STOP
N104A-G
18WH (9999A) CH7_015
A
N11-GA
10WH
LEFT SIDE DASH
GROUND ADAPTER MOUNTED DUAL POST
(8804) GROUND PLATE/
400B CENTRE GROUND
A N11-GB
10WH
B
N59-G AIR SOLENOID 4 - PACK
14WH (9736) CH10_03
C
N59-GA 2ND AIR SOLENOID 4 - PACK
14WH (9737 / 9737A) CH10_04
D
N49-G CENTER CHASSIS / REAR CHASSIS
18WH (9800) CH8_08
W/ TWO DIFF LOCK WARN LT
E
N65-G DAY CAB WORK LIGHT
16WH (9718) CH9_22
F
N65-GA CUSTOMER SUPPLIED WORK LIGHT (LOW MTD)
14WH (9719 / 9719A / 9720 / 9720A) CH9_22

012 07FEB13 ADDED: CIRC M78-G, D 91662T
N104A-G. RMVD: CIRC N104A-G AND M11-GC. 61802Y 09MAR09 AE08058096 027
Figure 47 Ground – Chassis
47
3.36. GROUND – SLEEPER, P. 28

CHAPTER 3
GROUND - SLEEPER
NAVISTAR, INC.
H11-GM SLEEPER GROUND ADAPTER

SLEEPER BOX 10WH (5007) CH3_29
GROUND
(5002-A)
H11-G A11-G GROUND STUD
8WH 8WH CH3_24
H63-GD SLEEPER DOME LIGHT RELAY

18WH (5001) CH9_18, CH9_18A
H11-GS SLEEPER ACCESSORY RELAY

18WH (5001) CH12_05,09
RIGHT CRESENT LIGHT

(#5126) CH9_17A
H63-GSD LOWER BUNK READING LIGHT

18WH (5130) CH13_01
GROUND STUD SLEEPER FUSE CENTER

IN SLEEPER H11-GSK #H63-GSA
(5001) CH9_18A
REAR FACE OF 10WH 18WH
FRONT LEFT
BUNK PANEL 12V POWER SOURCE
(5004) (#5125) CH13_03
H86-GSC 12V POWER SOURCE

16WH (5005) CH13_03
RIGHT FLOOR LIGHT CENTER CRESENT

H63-GJB
(5129) CH9_17 LIGHT (#5129)
18DKBL
CH9_17A
#H86-GSA SLEEPER CONTROL PANEL

16WH (5130) CH13_003
H63-GJA LEFT FLOOR LIGHT

18WH (5128) CH9_17
LEFT CRESENT LIGHT

(#5128) CH9_17A
H65-G BACK PANEL

16WH (5300) CH9_23
ROOF HARNESS
(#5103) CH9_18A
H63-GB
16WH ROOF HARNESS
(5102) CH9_18
#H63-GSB UNDER BUNK LIGHT LEFT

18WH (5015) CH13_02
H11-GSN H63-GSA
10WH 18DKBL LUGGAGE LIGHT RELAY
}
(5001) CH13_02
H63-GSB
18DKBL
H11-GSJ
#H63-GSC UNDER BUNK LIGHT RIGHT

18WH
18WH (5020) CH13_02
H86-GSA 12V POWER SOURCE

16WH (5003) CH13_03
H62-GSD ACCENT LIGHT DIMMER

18WH (512) CH9_19
SLEEPER CONTROL PANEL

(#5130) CH9_024
DOME / FLOOR LIGHT /

H63-GSF ACCENT LIGHT DIMMER
18WH (5124 / 512) CH9_19
(#5130) CH9_024
# W/LONESTAR

0486 30DEC11 ADDED: CIRCUITS FOR B 82357E
SLEEPER LONESTAR & LONESTAR IN TITLE. 61802Y 09MAR09 AE08058096 028
Figure 48 Ground – Sleeper
48
3.37. GROUND – SLEEPER (CONT.), P. 29

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SLEEPER (CONT)
NAVISTAR, INC.
SLEEPER GND ADAPTER GROUND STUD IN SLEEPER

(5007) REAR FACE OF FRONT LEFT
BUNK PANEL
1 H11-GM (5004)
10WH
2 LIGHTED AIR SHIELD (SLEEPER)
H58-G
16WH (5117) CH9_20
#H65-CG #H65-GJ BEACON LIGHT RIGHT SIDE

16WH 16WH (5135)CH9_25
#H65-GH BEACON LIGHT LEFT SIDE
16WH (5134)CH9_25
#H86-GHX
18LTGN
3
H86-GH #H86-GHY AMPLIFIER CONNECTOR A
16LTGN 18LTGN (5313) CH4_19
#H86-GHZ
4 18LTGN RIGHT OPTIONAL WORK LIGHT
H65-GE #H65-GC
16WH 16WH (5119) CH9_23
#H65-GD LEFT OPTIONAL WORK LIGHT
W/ NO IDLE HEAT 16WH (5118) CH9_23
H75-GB
NO IDLE CONTROLLER 1
18LTGN
(5216) CH12_11
H75-GAS NO IDLE ENGINE BEHR SLEEPER CONTROL

18LTGN (5222) CH12_06 PANEL
H75-GSX (5220) CH12_16 BERGSTROM (#5130) CH
14WH
H75-GAK CHS MODULE ESPAR HEATER
16LTGN CH12_11, CH12_19 CHASSIS MODULE
13 (5219) (#5219) CH
NO IDLE ESPAR HEATER
H75WK H75WG (5238) CH12_12
18WH 18WH NO IDLE WEBASTO HEATER
(5236) CH12_13,14
H104-GB SLEEPER CONTROL PANEL
18DKBL (#5130) CH7_08A
6 REFRIGERATOR REFRIGERATOR
H86-GK
18WH (5500) CH13_04 (#5502) CH13_04
SLEEPER CONTROL
5
H86-GHW REMOTE RADIO PANEL(#5130)
18LTGN (5303) CH4_33 CH4_33
7
H11-GSP POWER PANEL
B
14WH GROUND
(5006)
H11-GSD
TRIPMASTER
18WH
(5927) CH9_07
#H11-GMB QUALCOMM IMCT
18WH (5900) CH4_14
H11-GMB
11 QUALCOMM IMCT
18WH
(5902) CH4_11
H11-GMC QUALCOMM IMCT W/ MVPC KEYBOARD

18WH (5903) CH4_14
H11-GMD XATA MODULE

18WH (1911-A) CH4_17
H11-GMC QUALCOMM IMCT

18WH (5900) CH4_14
QUALCOMM IMCT
#H11-GMA #H11-GMC W/ MVPC KEYBOARD
18WH 18WH (5803) CH4_14
#H11-GMB
QUALCOMM IMCT
18WH
(5900) CH4_14
AUX HEATER CONTORLLER
#H75-GB
(5210) H77NV
18WH
CH12_05 16LTGN
NO IDLE EXTERNAL MODULE
9
H77NT H77NU (5232) CH12_11
14LTGN 18LTGN
12 BUNK FAN / SKYRISE BUNK FAN

H76-G / LOW ROOF BUNK FAN
18WH (1305 / 5222 / 5221) CH13_06
#H86-GSB 12V POWER SOURCE #1
16WH (5600) CH13_004 # W/LONESTAR

- - ADDED CIRCUIT FOR C 82357E
Figure 49 Ground – Sleeper (Cont.)
49
3.38. GROUND – SLEEPER (CONT.), P. 30

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SLEEPER (CONT)
NAVISTAR, INC.
SLEEPER GND ADAPTER

(5007)
W/ WARDROBE & UPPER BUNK LIGHTS
8 WARDROBE CABINET / UPPER

H63-GX
BUNK READING LIGHT
18WH
(5109 / 5131) CH13_01
W/ WARDROBE LIGHTS ONLY
H63-GK WARDROBE CABINET

18WH (5109) CH13_01
W/ UPPER BUNK READING LIGHT ONLY
H63-GU UPPER BUNK READING LIGHT

18WH (5131) CH13_01
#H63-GK LOWER CABINET

18WH (5136) CH4_19A
#H63-GUB PASS UPPER CABINET

18WH (5014) CH4_19A
#H63-GU #H63-GUA LOWER CABINET

18WH 18WH (5135) CH4_19A
10 SKY RISE
H11-GT H63-GK
14WH CABINET LIGHT
18DKBL
(5134) CH13_07
#H63-GU LOWER CABINET

18WH (5135) CH4_19A
14 TV POWER SOURCE
H86-GSB
16WH (5012 / 5013 / 5600) CH13_04
#H86-GSM 12Y POWER SOURCE #2

16WH (5013) CH13_04
# W/LONESTAR

0486 30DEC11 ADDED: LONESTAR IN B 82357E
TITLE, CIRC FOR SLEEPER LONESTAR. 61802Y 09MAR09 AE08058096 030
Figure 50 Ground – Sleeper (Cont.)
50
3.39. GROUND ADAPTER – IBB ENGINE, P. 31

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND ADAPTER - IBB ENGINE
NAVISTAR, INC.
RADIATOR GROUND
(8600)
W/ MAXXFORCE 15L ENGINE
K11-GC
A 12WH
RADIATOR FRAME
GROUND
(4005B)
K77-G FREON COMPRESSOR

16WH (6200) CH12_01
K92A16 ECM CONNECTOR 1

14WH (6018) CH7_01
K10WH5 K92BA16
K92B16
16WH 14WH
16GY ECM CONNECTOR 1
K10WH5 (6018) CH7_01
16GY K92C16
K92B16 14WH
14WH
K92D16 ECM CONNECTOR 2
14WH (6019) CH7_01
K10-GA
10WH
K10WH1 K10-GJ
16GY 16WH ENGINE SENSOR
HARNESS GROUND
INTERFACE
(6314)
K10-GK (6033)
(LOCATED AT LEFT SIDE K10WH1
16WH CH6_01,CH7_01
ENGINE BLOCK GROUND) 12WH
ECM 5V ADAPTER
(6706)
E BODY BUILDER
K92A4
18TN 2 CONNECTOR 2
(4706)
B
K34BB ECM CONNECTOR 1
18TN (6018) CH6_01,CH7_01
D K23A1 VARIABLE SPEED FAN DRIVE

18TN (6420) CH6_01

0486 03JAN12 ADDED: LONESTAR IN B 75116N
TITLE. RMVD CONN R/D 6704A & 6707. 75116N - AE08058096 031
Figure 51 Ground Adapter – IBB Engine (Cont.)
51
3.40. GROUND ADAPTER – IBB ENGINE (CONT.), P. 32

CHAPTER 3
NAVISTAR, INC. GROUND ADAPTER - IBB ENGINE (CONT)
ZERO VOLT
REFERENCE
(1620)
A
A9Z
E3 ZVR BODY CONTROLLER #J5
18GY
(1602)
B A9ZA SHIFTER CONNECTION

18GY (7905) CH11_03
C A9ZB PTO RELAY A

18GY (1020) CH10_17
D A9R SLEEPER CONTROL ENABLE SWITCH

18GY (1114M) CH7_07
F A9FS JAKE BRAKE FOOT PEDAL

18GY (1953) CH7_05
H
A9A I/O MIC DISPLAY
20WH (2225) CH4_38
E
A9C AC PRESSURE TRANSDUCER
18GY (6201) CH8_04
GROUND ADAPTER
(6702)
A
K9AA
16GY
(1602)
B
K9AAA AC PRESSURE TRANSDUCER
18GY (6201) CH12_01
C
K9AAD TRANSMISSION OIL
18GY TEMP SENSOR
(7700K) CH8_04
D K9AAB
AIR RESTRICTION INDICATOR SW
18GY
(6703A) CH7_04,CH8_01

TITLE, CIRC A9A, A9C. RMVD CONN RD 6704A. 61802Y 09MAR09 AE08058096 032
Figure 52 Ground Adapter – IBB Engine (Cont.)
52
3.41. GROUND ADAPTER, P. 33

CHAPTER 3
NAVISTAR, INC. GROUND ADAPTER
ELECTRONIC
GROUND ADAPTER
(8802) BODY CONTROLLER #J5
IP/CENTER (1602)
CHASSIS
(1701-28)
A
N9BC A9BC A9B ZVR
E7
18GY 18GY 18GY
C N9BE FUEL SENDER

18GY (9100B/9100C/9100A)
CH10_27
D N9BF FRONT AXLE TEMP SENSOR (6X4)

18GY (9811)CH8_02
F BODY BUILDER
N11-GD
12WH (4450M)
CH10_22
GROUND ADAPTER
(1010)
A
R10-G CTR CHASSIS / RR CHASSIS
16WH (9800) CH9_01
B TAIL LIGHT CONNECTOR

R10-GA
16WH (9303 / 9304A)
CH9_01

012 07FEB13 ADDED: CIRC N11-GD C 91662T
AND N9BE. 61802Y 09MAR09 AE08058096 033
Figure 53 Ground Adapter
53
3.42. BATTERY FEED, SINGLE, P. 34

BATTERY FEED, SINGLE
NAVISTAR, INC.
FUSE F10-A (1019)

ALLISON TC10
F1 E1 A92BT
**A14HF SHIFT SELECTOR
16RD 18RD (1852)
CH11_12
##A14HF
16RD
FUSE F3-D (1012)
A14HA D4 C4
TRAILER MARKER LIGHT RELAY
(A58J)
12RD (1012) CH9_13
20A
CH3_35
FUSE F3-B (1012)

A14HB D2 C2 TRAILER TAIL LIGHT RELAY
12RD (A68J)
(1012) CH9_13
20A
FUSE F7-D (1016)
A14HC F4 E4
(A70J) TRAILER STOP LIGHT RELAY
12RD (1016) CH9_13
30A
W/ WABCO ABS
FUSE F8-B (1017)
F2 E2 WABCO ABS CONTROLLER
A14HE A94AY
12RD 14GY (1420) CH10_13
15A/30A A94AY
ABS #1
12GY
(1400) CH10_07
FUSE F1-B (1010) W/ BENDIX ABS
E2 F2
A14FA A75D HVAC CONTROLLER
A14H
A14K
A14M
12RD 18LTGN (1200) CH12_02

8RD
8RD
8RD
5A
A14FB IGNITION RELAY #1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
A14FC F1 E1
(A56J) TRAILER LEFT TURN RELAY
12RD 15A (1011) CH9_13
FUSE F2-C (1011)
F3 E3 TRAILER RIGHT TURN RELAY
A14FD (A57J)
A14 A14F (1011) CH9_13
12RD 15A
4RD 8RD
FUSE F2-E (1011)
A14FF C1 D1 A86P RADIO CONNECTOR
12RD 18LTGN (1300) CH4_18
10A
A86AF REMOTE RADIO
18LTGN (5303) CH4_32,33
FUSE FUSE F6-A (1015)
HOLDER A14FE B4 A4 A75 HVAC LPM
150A 12RD 12LTGN (1220) CH12_03
FUSE 30A
A14J
8RD
FUSE F2-G (1011)

C3 D3 GAUGE CLUSTER #1
A14JA A14EE
(1500) CH8_10, CH9_16
2RD
12RD 16RD
15A
IGNITION SWITCH
A15
FUSE F3-A (1012) (1100M) CH3_05,09
18RD
CH5_01,02
BLOCK D1 C1 A98H DIAGNOSTIC CONNECTOR
A14JB
TYPE 12RD 18BK (1650) CH3_10,11,18,20
10A
FUSE A94TC AUXILIARY TRAILER RELAY
200A FUSE F8-D (1017) 12GY (1016) CH10_06
A14JC F4 E4 A94TV TRAILER ABS ECU RELAY
12RD 30A 12GY (1017) CH10_06
A94T
12GY ABS TRAILER SOCKET
FUSE F8-H (1017) (9902) CH10_06
A14JD A4 B4 A97VT
12PL ERG VALVE RELAY
12RD 15A (1020) CH7_06
BATTERY FUSE F2-D (1011)
+ - F4 A63BD
A14KH E4
MAP LIGHT / DOME
(2100) CH9_03
18DKBL
12RD
10A MAP READING LIGHT
FUSE F9-A (1018) (2102 / 2103) CH9_04
A14MB D1 C1 A81B DRIVER DOOR POD SIGNAL
12RD 12LTGN
30A (3202M) CH4_03
FUSE F10-A (1019) ALLISON TC10
&A14JH F1 E1 A92BT SHIFT SELECTOR
BATTERY GND
16RD 18RD (1852)
(ON LEFT SIDE OF FRAME RAIL)
*A14JF CH11_12
16RD
* W/ STANDARD BATT FEED W/ PDM
** W/ STANDARD BATT FEED N/ LOAD SHEDING W/ PDM
& W/ STANDARD BATT FEED
## W/ W/ STANDARD BATT FEED N/ LOAD SHEDING

- - REVISED AND REDRAWN. D 84576N
72376Z 20AUG10 AE08058096 034
Figure 54 Battery Feed, Single
54
3.43. BATTERY FEED, SINGLE (CONT.), P. 35
Figure 55 Battery Feed, Single (Cont.)
55
3.44. GROUND ADAPTER - ISX ENGINE, P. 36
Figure 56 Ground Adapter - ISX Engine
56
3.45. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37

CHAPTER 3
NAVISTAR, INC. GROUND ADAPTER - ISX ENGINE (CONT)
ZERO VOLT
REFERENCE
(1620)
A
A9Z
18GY
(1602)
B SHIFTER CONNECTION
A9ZA
(7905)
18GY
CH11_03
C PTO RELAY A
A9ZB
18GY (1020)
CH10_17
D A9R SLEEPER CONTROL ENABLE SWITCH
18GY (1114M)
CH7_07
G CUSTOMER ACCESSORIES
A116U (1019)
18GY CH04_26
H I/O MIC DISPLAY

A9A
(2225)
20WH
CH4_38
E AC PRESSURE TRANSDUCER
A9C
(6201)
18GY
CH8_04
GROUND ADAPTER
(6702)
A ENGINE/IP
K9AA
16GY (1702)
CH7_17
B AC PRESSURE TRANSDUCER
K9AAA
18GY (6201)
CH12_01
K9AA AC PRESSURE TRANSDUCER

18GY (6201)
CH12_01
C TRANSMISSION OIL
K9AAD
TEMP SENSOR
18GY (7700K)
CH8_04
D K9AAB AIR RESTRICTION INDICATOR SW
18GY (7303)
CH8_01
2307407 CIRCUIT DIAGRAM, PROSTAR

012 07FEB13 INITIAL RELEASE. A 91662T
91662T 20DEC12 AE08058096 037
Figure 57 Ground Adapter - ISX Engine (Cont.)
57
3.46. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND FOR 2010 SCR 13L ENGINE
NAVISTAR, INC.
FOR 2010 SCR 13L ENGINE
ZVR BODY CONTROLLER #J5

(6702) (1602)
IP / ENGINE
(1702-2)
A A9A
K9AA A9AA
20GY 18GY E5 ZVR
16GY
B A / C PRESSURE TRANSDUCER
K9AAA
(6201/6201B)
18GY
CH12_01
D AIR FILTER RESTRICTION GUAGE

K9AAB
(6703A)
18GY
CH07_28
C XMSN OIL TEMP

K9AAD
18GY (7700K)
CH08_04
AUTO STOP / START ENGINE

E
K9AA OIL TEMP SENSOR
18GY (2010)
CH08_04
MJV0088 CIRCUIT DIAGRAM, PROSTAR

012 10MAY13 INITIAL RELEASE. A 92070B
92070B 24APR13 AE08058096 038
Figure 58 Engine Ground for 2010 SCR 13L Engine
58
3.47. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39

CHAPTER 3
ALTERNATOR POWER & GROUND (2010 SCR
NAVISTAR, INC.
13L ENGINE)
2GA STARTER
POWER ALTERNATOR POWER
(6305A) 2AWG BOSCH
(6100G)
K2A-FL K2
10RS A
2RD
K2B-FL
10RS
STARTER POWER
DELCO
(6317M) ALTERNATOR POWER
DELCO 2AWG
(6100J)
K2A-FL K2
10RS A
2RD
K2B-FL
10RS
2GA
POWER
ALTERNATOR POWER
(6305B)
2AWG L-N
(6100F)
K2A-FL K2
10RS A
2RD
K2B-FL
ALTERNATOR POWER
10RS
1AWG L-N
(6100D)
K2A-FL K2
10RS A
1RD
K2B-FL
10RS
K2C-FL
10RS
STARTER POWER ALTERNATOR POWER
DELCO DELCO 1AWG
(6317M) (6100H)
K2A-FL K2
A A
10RS 1RD
B K2B-FL
10RS
K2C-FL
10RS 1GA ALTERNATOR
GROUND
(6310)
ALTERNATOR GROUND
DELCO 1AWG K2-G
(6101H) 1WH
ALTERNATOR GROUND K2-G

1AWG L-N 1WH
2GA ALTERNATOR
(6101D)
GROUND
(6303)
ALTERNATOR GROUND
2AWG L-N K2-G
(6101F) 2WH

2AWG BOSCH 2WH
(6101G)
DELCO 2AWG 2WH
(6101J)

92070B 24APR13 AE08058096 039
Figure 59 Alternator Power and Ground (2010 SCR 13L Engine)
59
3.48. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40

CHAPTER 3
J1939 TERMINATOR (2010 SCR 13L ENGINE)
NAVISTAR, INC.
ECM CONNECTOR 1
(6018)
#K5S108
20GN 47
*K5S108
18GN
K5S128
20YL 34
J1939 TERMINATOR TCU CONN

(7110B) (7150)
K5C128 K5A128 K5B128

A 28
18YL 18YL 18YL
K5C108 K5A108 K5B108

C 8
18LTGN 18LTGN 18LTGN
K5C108 K5A108
18GN 18GN
ADD TRANS MODULE 3

(1503)
K5B108 4
18GN
K5B128 12
18YL
* W/ RELOCATED TERM RESISTOR

# W/ AUTO NEUTRAL

92070B 24APR13 AE08058096 040
Figure 60 J1939 Terminator (2010 SCR 13L Engine)
60
3.49. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41

CHAPTER 3
CAB J1939 DATA LINK(2010 SCR 13L ENG)
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
ECM 1
DASH CONN
(6018)
(1702)
11
K5S(+) K5R(+) A5R(+) J1939
J1939+ 34
20YL 18YL 18YL SPLICE
PACK
17
K5S(-) K5R(-) A5R(-) (1400)
J1939- 47 20GN 18GN 18GN CH3-10
DEF HARNESS
INTERCONNECT
(674)
K5TB(+) 17
5A(+)
18YL 18YL ACM 96
WAY J1
16 (685)
K5TB(-) 5A(-)
18GN CH07_33
18GN
W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION
BOSCH ECM 1 DASH CONN

(6018) (1702)
K5S(+) 11
K5R(+) A5R(+)
J1939+ 34 20YL 18YL 18YL J1939
SPLICE PACK
K5S(-) 17 (1400)
K5R(-) A5R(-)
J1939- 47 20GN 18GN 18GN CH3-10
DEF HARNESS
INTERCONNECT
(674)
17
K5TB(+) 5A(-)
18YL 18GN
ACM 96 WAY J1
K5TB(-) 16
5A(+) (685)
18GN CH07_33
18YL
EATON GEN3
TCM CONNECTOR
(7105)
K5V(+)
J1939+ 3
18YL
K5V(-)
J1939- 2
18GN
MJV0088 CIRCUIT DIAGRAM, PROSTAR,

92070B 25APR13 AE08058096 041
Figure 61 Cab J1939 Data Link (2010 SCR 13L ENG)
61
3.50. INTENTIONALLY LEFT BLANK, P. 42
Figure 62 Intentionally Left Blank
62
CAB ACCESSORIES (CHAPTER 4)

4.1. CB POWER RADIO, P. 1

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.
FUSE F4-F (1013)
ACCESSORY C2 D2
RELAY 2,4 A86F
(A12V)
(1011/1013) 18LTGN
CH3_09 10A
IP / ROOF
CONNECTION
(2000-2)
ROOF / IP
(2000-3)
D63-GA
A63-GA
16WH
W/ DAY CAB 16WH
D63-GL
16LTGN
D86F
16WH
A11-GCA
12WH
CONSOLE / ROOF
STANDARD A B
W/ SLEEPER CAB
(2500 / 2000)
C63-GL
16LTGN
16WH
D86F
GROUND STUD
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)
C86-GF
D86-GF
16LTGN
16WH
16WH
C86F
CB RADIO
CB RADIO
POWER A B
POWER A B
(2303)
(2303)
C86-GG
16LTGN
C86-GG
C86M
16WH
16LTGN
16WH
C86M
HEAT SHRINK
CB+VE CB-VE CB+VE CB-VE

(2310) (2311) (2310) (2311)

Figure 63 CB Power Radio
63
4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIGAR LIGHTER, TEMPERATURE DISPLAY AND
NAVISTAR, INC. AUX POWER
BATTERY
FEED BATTERY
CH3_02 FEED
CH3_35
#A14W
*A14
##A14Y
4RD
6RD
CIGAR LIGHTER
6RD
POWER
(1903)
FUSE F2-B (1011)
A F2 E2
A84 A14KD A14K
16LTGN 12RD 8RD
15A
C
A84-GAF
16WH
CIGAR LIGHTER A11-GAA

GROUND STUD
GROUND 14WH
(1004)
(1903)
(LOCATED AT
LEFT SIDE
DASH MOUNTED * SINGLE BATTERY FEED
DUAL POST # DUAL BATTERY FEED N/ LOAD SHEDDING
GROUND PLATE) ## DUAL BATTERY FEED W/ LOAD SHEDDING
TEMPERATURE
DISPLAY IP /
W/ FRONT LOAD
FORWARD
INDICATOR
CHASSIS AMBIENT TEMP
GAUGE CLUSTER #1 (1700)
(1500) SENSOR
(8601)
25 B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY B
GAUGE CLUSTER #2 M109A

(1501) 18GY
16 A
A41 M41 A
ANALOG IN #3 9
18TN 18GY
##A14Y
AUX POWER 6RD
(1901) FUSE F3-C BATTERY
(1012) FEED
C3 D3 A14KK A14K CH3_02
A86P #A14W
A
16LTGN 12RD 8RD 6RD
15A
A86-GBB A11-GBA
B
16WH 14WH BATTERY
*A14
4RD FEED
A11-GKJ CH3_35
6WH

# DUAL BATTERY FEED N/ LOAD SHEDDING
GROUND STUD ## DUAL BATTERY FEED W/ LOAD SHEDDING
(1005)
GROUND PLATE)

0486 03JAN12 ADDED: LONESTAR IN C 75116N
TITLE. REMOVED CONN 1003 AND 1006. 61802Y 10MAR09 AE08058097 002
Figure 64 Cigar Lighter, Temperature Display and Aux Power
64
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4
ELECTRIC WINDOWS AND DOOR LOCKS
NAVISTAR, INC.
BATTERY FEED
BATTERY FEED
W/ POWER DOOR LOCK AND WINDOWS

(1000B)
BATTERY
BATTERY
(1001)
CH3_04
CH3_34
D
(1000B)
FEED
FEED
(1001)
CH3_35
CH3_04
SWITCH D/L +
SWITCH PACK
E
(1101M)
SWITCH D/L -
A3AA(-)
A3AA(+)
20DKBL
#A14T
*A14
4RD
20GY
8RD
#A14T
*A14
4RD
8RD
A3A(+)
*A14J
E2 J1708+
8RD
FUSE F9-A 20DKBL

BODY
(1018)
CONTROLLER #J5
A3A(-)
D1 C1 E1 J1708- (1602)
20GY
A14MB
12RD
*A14K
30A
8RD
FUSE F9-E (1018)
A14NB B1 A1
12RD
30A
PASSENGER
A3AC(+)
A3AC(-)
20DKBL
A3AB(-)
A3AB(+)
DOOR POD
20DKBL
20GY
DRIVER DOOR
20GY
DOOR / IP DOOR / IP SIGNAL

POD SIGNAL
DOOR POD DOOR POD (3202M)
(3202M)
(3200) (3204)
12LTGN
12LTGN
A A
A81C
A81B
E3W(+) E3W(+) D
DATA + D DATA +
18DKBL 18DKBL
B B
E3X(-) E3X(-)
DATA - C C DATA -
18GY 18GY
C C
E81B E81B G POWER
POWER G
12LTGN 12LTGN
D D
E81-GA A81-GA A81-GC E81-GA
GROUND E E GROUND
12WH 12WH 12WH 12WH
A81-G
10WH
GROUND STUD
DOOR POD DOOR POD
LOAD LOAD
GROUND PLATE)
3201M 3201M
(1004)
WINDOW A A WINDOW
WINDOW B WINDOW
B
LOCK LOCK
C C
LOCK D LOCK
D
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
E81A
E81E
E83E
E81E
E83E
E83A
E81A
E83A
B A A B B A A B
DOOR LOCK WINDOW WINDOW

MOTOR MOTOR DOOR LOCK
(3203M)
(3100M) (3203M)
(3100M)

012 07FEB13 ADDED R/D 1004. D 91662T
61802Y 10MAR09 AE08058097 003
Figure 65 Electronic Windows and Door Locks
65
4.4. ELECTRIC HORN, P. 4

CHAPTER 4
ELECTRIC HORN
NAVISTAR, INC.
ELECTRIC HORN #1
(8311)
M85J
16GY
A
M85K
16GY
ELECTRIC B
M85-GD
BODY CONTROLLER #J1 HORN
16WH
(1603) IP / FORWARD (8303 / 8310)
CHASSIS
(1700-21) A
ELECTRIC A85 M85 M85J
E
HORN 16GY 16GY 16GY
GROUND W/ SINGLE
ADAPTER #1 HORN
(8800) M85-GC
16WH
B ELECTRIC HORN #2
F
M85-GA M85-GC (8312)
16WH 16WH
A
M11-GD A
12WH M85L
M11-G
10WH
16GY
B
M85-GE
16WH
(4005A)
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE /
FORWARD GROUND

0486 03JAN12 MOVED R/D 1500, 1600, B 75116N
1602, 1800/02 TO SH 036. 61802Y 10MAR09 AE08058097 004
Figure 66 Electric Horn
66
4.5. MIRRORS HEATED AND LIGHTED, P. 5

CHAPTER 4
MIRRORS HEATED AND LIGHTED
NAVISTAR, INC.
LEFT HEATED MIRROR

DRIVER POWER MIRROR A78AB HOOD MTD
16LTGN (8070)
L / R
CH4_06A
AXIS
LEFT BODY
A78A
B H HEATED CONTROLLER #J1
18 16LTGN
MIRROR (1603)
UP / YL
DOWN A78B RIGHT
L HEATED
16LTGN
AXIS C
20 MIRROR
BN
DRIVER
DOOR RIGHT HTD MIRROR
(3000) HOOD MTD
(8071)
PASSENGER POWER
CH4_06A
MIRROR
D D
18 L / R
RD AXIS
A78-BB
16LTGN
PASSENGER
E
HEATER DOOR HARNESS
18
CONNECTOR
GN
(3003M)
F A A A
18 A78D 18
BK 18LTGN OR
B B B UP /
A78E 18
DOWN
18LTGN BN
AXIS
C C C
A78F 18
LIGHT G
20 18LTGN YL
BL D D
L TURN 18
SIGNAL RD
F F
A58DA A58DB
18BN 18BN
MIRROR SWITCH
16BN
A54
LTGN
18
A1 E H
20 A62DD
OR 18DKBL
A2 G J HEATER
20 A78V E
BL 18LTGN
A78-GB
16WH
A3
20
F
YL 18
A4 H BK
18
G
A57D
18OR
A57B
18OR
BK 20
B1 J
A78-GA
20 GN
16WH
OR LIGHT
B2 K
20
R TURN
WH
B3 SIGNAL
BODY
CONTROLLER
B4 #J1
20 GROUND (1603)
BODY CONTROLLER #J2
BL ADAPTER CH4_06,
(1604)
(1023) CH9_09
CH3_21
FUSE F4-B (1013) CH4_06 PARK MARKER
ACCESSORY
G2 H2
RELAY #2, 4 G CLEARANCE,IP
(A12V)
(1011 / 1013) LAMP
CH3_09 10A
IP/ENGINE ECM CONN2
(1702/1702) K41E (6019)
18TN CH7_29
CLUSTER #1
ZERO VOLT
(1500)
15 K41D REFERENCE
A41D
18TN (6703)
18TN
DIMR OUT2 A62DA CH6_01A
6 18 ECM
PANEL LT 16DKBL A41E K41EA K41E (6000)
18TN 18TN 20TN CH6_03
A62BD
18DKBL

- - ADDED R/D 1702 & CAV KD 92447S
AT R/D 3000; REMOVED CIRC A56D. 61802Y 10MAR09 AE08058097 005
Figure 67 Mirrors Heated and Lighted
67
4.6. MIRRORS HEATED AND LIGHTED (CONT.), P. 6

CHAPTER 4
MIRRORS HEATED AND LIGHTED (CONT)
NAVISTAR, INC.
GROUND
ADAPTER
(1023)
5
A78-GA DRIVER POWER MIRROR
16WH (3000) CH4_05
6
A78-GB
PASSENGER POWER MIRROR
16WH
(3003M) CH4_05
1 A11-GCB A11-GKJ
12WH 6WH GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)
CLUSTER #1
(1500)
DRIVER DOOR
A62DA A62DD
DIMR OUT2 6 (3000)
16DKBL 18DKBL
PANEL LT CH4_05
BODY CONTROLLER #J1

(1603)
A57BC A57B PASSENGER DOOR HARNESS CONN
16OR 18OR (3003M) CH4_05
RIGHT FRONT A57N A57D PASSENGER DOOR HARNESS CONN

A
TURN 16OR 18OR (3003M) CH4_05
LEFT FRONT B A56N A56D MIRROR TURN

TURN 16OR 18OR SIGNAL
(3201)
A56
16OR A56B
A
16OR
IP/FORWARD
(1700/1700F)
14 M56 M56AB
A56A
16OR 16OR 16OR
M56AD
16OR
A56
16OR
MODESTY LAMP/
CUSTOMER SUPPLIED
LIGHTS
(8102)
CH9_06A

0488 20MAY14 ADDED R/D 3201 AND C 92447S
1700. ADDED CIRC A57BC & A57B. 61802Y 10MAR09 AE08058097 006
Figure 68 Mirrors Heated and Lighted (Cont.)
68
4.7. HEATED MIRROR HOOD MOUNTED – ISX ENGINE, P. 6A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEATED MIRROR HOOD MTD - ISX ENGINE
NAVISTAR, INC.
RH HEATED
MIRROR HOOD MTD BODY CONTROLLER#J1
FORWARD
(8071) (1603)
CHASSIS/IP
(1700F-8)
M78B A78BC A63A
A L
16LTGN 16LTGN 18DKBL
A78BB PASSANGER DOOR

M78-GA M78-G 16LTGN
B HARNESS CONN(3003M)
16WH 16WH
CH4_05
GND ADAPTER #1
(8800)
A
M11-GD M11-G
12WH 10WH
LEFT HEATED
LEFT SIDE DASH MTD
MIRROR HOOD MTD
DUAL POST GND STUD
(8070)
(4005)
M78-GA
B 16WH
BODY CONTROLLER#J1
FORWARD (1603)
CHASSIS/IP
M78A (1700F-7) A78AC A78A
A H
A78AB DRIVER DOOR

16LTGN (3000)
CH4_05

91662T 20DEC12 AE08058097 06A
Figure 69 Heated Mirror Hood Mounted – ISX Engine
69

INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY LEFT
BLANK
70

COMMUNICATIONS TERMINAL DAYCAB, P. 8

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
TMCT DAYCAB
NAVISTAR, INC.
TERRESTRIAL
COMMUNICATION
UNIT
(TCU)
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
SHIELDED CABLES
(AUX_TX) 17 22 ORBK (AUX_TX)
(AUX_RX) 5 22 BKWH (AUX_RX)
(AUX_GND)
(AUX_GND) 18 22 VT
(PANIC) 4 22 GNBK (PANIC)
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2) (GPIN2)
21 22 WHBK
9 22 WHYL (GPIN3)
(GPIN3)
(GPOUT2)
(GPOUT2) 11 22 GNWH
(GPOUT3) 23 22 BLWH (GPOUT3)
22
DRAIN WIRES FROM END OF CABLE ADHESIVE HEATSHRINK

JACKET TO PIN 22 WITH HEATSHRINK SLEEVE
SLEEVING
(DU_RX+) 1
(DU_RX-) 2 BK 3 (MVPC_TX)
(DU_TX-) 3 BL 2 (MVPC_RX)
(DU_TX+) 4
(DU_GND) 5 RD 5 (MVPC_GND1)
(DU_GND) 6 GN 6 (MVPC_GND2)
GY
(FBAT+) 7 YL 8 (FBAT+)
OR
(DU_VCC) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES

Figure 71 Satellite Communication System – Qualcomm Terrestrial Mobile Communications Terminal

Daycab
71

COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9

CHAPTER 4
TMCT DAYCAB (CONT)
NAVISTAR, INC.
BATTERY
FEED
CH3_02 BATTERY
FEED
CH3_35
##A14Y
6RD
#A14W
*A14
4RD
6RD
TERRESTRIAL
COMMUNICATION
UNIT
*A14K
(TCU) SHIELDED CABLES
A14K
14RD
8RD
QUALCOMM TMCT
(1923) FUSE F2-F
(1011)
B A14ED A14KC
(BTRY+) 1 18 YL 18RD 12RD
D2 C2
(BTRY+) 14 18 YL 10A
D A11-GBE A11-GBA A11-GKJ

(BTRY-) 24 18 BK
18WH 14WH 6WH
(BTRY-) 25 18 BK
GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)
FUSE F5-B FUSE F5-E

(1014-G2) (1014-C1)
@(A13FB)
FUSE F5-J
FUSE F5-A IGNITION
(1014)
A1 (1014-G1) RELAY #2
A
A13EE B1 (1012 /
(IGN) 12 22 WH
18PK 1014)
10A &A13FF &A13FB CH3_07
12PK 12PK
E
A3BD(+)
(J1708+) 2 22 BR
18DKBL
J1708 PUBLIC
F CH3_18
A3BD(-)
(J1708-) 16 22 RD
18GY

## DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ IGNITION RELAY 3
& N/ IGNITION RELAY 3

0486 03JAN12 ADDED: CIRC A11-GBA & C 75116N
A11-GBE; LONESTAR IN TITLE.RMVD R/D 1006. 61802Y 10MAR09 AE08058097 009

Daycab (Cont.)
72

COMMUNICATIONS TERMINAL SLEEPER, P. 10

CHAPTER 4
TMCT SLEEPER
NAVISTAR, INC.
TERRESTRIAL
COMMUNICATION
UNIT
(TCU)
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
SHIELDED CABLES
(AUX_TX) 14 (AUX_TX)
22 ORBK
(AUX_RX) 5 22 BKWH (AUX_RX)
(AUX_GND) 18 22 VT (AUX_GND)
(PANIC) 4 22 GNBK (PANIC)
(RPM) 7 22 GY (RPM)
(AXLE) 6 22 OR (AXLE)
(TTRACS) 13 22 BL (TTRACS)
(GPIN1) 8 22 WHRD (GPIN1)
(GPIN2) 21 22 WHBK (GPIN2)
(GPIN3) 9 22 WHYL (GPIN3)
(GPOUT2) 11 22 GNWH (GPOUT2)
(GPOUT3) 23 22 BLWH (GPOUT3)
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
JACKET TO PIN 22 WITH HEATSHRINK
SLEEVING
(DU_RX+) 1
(DU_RX-) 2 BK 3 (MVPC_TX)
(DU_TX-) 3 BL 2 (MVPC_RX)
(DU_TX+) 4
(DU_GND) 5 RD 5 (MVPC_GND1)
(DU_GND) 6 GN 6 (MVPC_GND2)
GY
(FBAT+) 7 YL 8 (FBAT+)
OR
(DU_VCC) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES


Sleeper
73

COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11

CHAPTER 4
TMCT SLEEPER (CONT)
NAVISTAR, INC.
TERRESTRIAL
COMMUNICATION
UNIT
(TCU) SLEEPER
GROUND ADAPTER
QUALCOMM TMCT (5007)
(5902)
D 11
H11-GMB
(BTRY-) 24 18 BK 18WH
BATTERY BATTERY
18 BK FEED FEED
(BTRY-) 25 1 CH3_01 CH3_35
H11-GM
16WH
GROUND STUD
#A14
6RD
IN SLEEPER
*A14
4RD
REAR FACE OF
FRONT LEFT
BUNK PANEL
SLEEPER / IP
*A14K
#A14T
(5010 / 1970)
8RD
8RD
FUSE F2-F (1011)
B
A D2 C2
H14ED A14ED A14KC
(BTRY+) 1 18 YL
18RD 18RD 12RD
(1012 / 1014)
10A
(BTRY+) 14 18 YL
IGNITION
RELAY #2
CH3_07
@(A13FB)
&A13FB
12PK
FUSE F5-E
FUSE F5-B
(1014-C1)
(1014-G2)
FUSE F5-J FUSE F5-A

(1014) (1014-G1)
A B B1 A1
H13EE A13EE
(IGN) 12 22 WH
18PK 18PK
10A &A13FF
12PK
E D
H3BD(+) A3BD(+)
(J1708-) 2 22 BR
18DKBL 18DKBL
J1708 PUBLIC
F C CH3_19
H3BD(-) A3BD(-)
(J1708+)16 22 RD
18GY 18GY

SHIELDED CABLES @ W/ IGNITION RELAY 3


Sleeper (Cont.)
74

COMMUNICATIONS TERMINAL, P. 12

SATELLITE COMMUNICATION SYSTEM -
NAVISTAR, INC. QUALCOMM IMCT
ANTENNA COMMUNICATION
SHIELDED CABLES
UNIT
(DU_TX+) W 24 WHVT 4 (DU_YX+)
(DU_RX+) R 24 WHOR 1 (DU_RX-)
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
(1012 / 1014)
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)
(DU_VCC) C 18 WHYL 8 (DU_VCC)
IGNITION
RELAY #2
(DU_VCC) D 18 WHGN 9 (DU_VCC)
CH3_07
(DU_GND) E 18 WHBK 5 (DU_GND)
(DU_GND) F 18 WHGY 6 (DU_GND)
7 (NC)
SHIELDED
CABLES
@(A13FB)
QUALCOMM IMCT
&A13FB
(1920)
12PK
A
A3BD(+)
(J1708+/TX) J 18 BN J1708
18DKBL
B PUBLIC
A3BD(-) CH3_18
(J1708-/RX) K 18 RD
18GY
FUSE F5-B FUSE F5-E
(1014-G2) 1014-C1)
FUSE F5-J
(1014)
A1 FUSE F5-A
E B1 (1014-G1)
A13EE
A 18 WH
(IGNITION) 18PK
10A &A13FF
12PK
BATTERY
BATTERY FEED
A98F FEED (1000B)
F A CH3_02 CH3_35
18BK
LEFT BANK OPT
#A14
FUSE F2-F
6RD
(BAT+) WARNING LIGHTS
(1011)
*A14
(1511)
4RD
M 16 YL D2 C2
C
(BAT+) A14ED A14KC #A14T
YL 18RD 12RD 8RD
R 10A
16 YL *A14K
8RD
(BAT-) S 16 BK D A11-GBE A11-GBA A11-GKJ
BK
18WH 14WH 6WH
(BAT-) U 16 BK
P4
TTRACS B 18 BL A (ETRACS)
GROUND STUD
(AXLE) (1005)
AXLE L 18 OR B
(LOCATED AT
LEFT SIDE
DASH MTD
18 GY (LOOP)
DUAL POST
GND PLATE)
18 GY (LOOP)
ADHESIVE HEATSHRINK SLEEVE
A98J PANIC BUTTON

PANIC A
18BK (1111M)
CH04_15
PANIC SWITCH
(1921) * SINGLE BATTERY FEED

012 07FEB13 ADDED CIRC A98F. D 91662T
61802Y 10MAR09 AE08058097 012
Figure 75 Satellite Communication System – Qualcomm Integrated Mobile Communications Terminal
75

COMMUNICATIONS TERMINAL (CONT.), P. 13

CHAPTER 4
NAVISTAR, INC.
IMCT (CONT)
W/ MVPC
KEYBOARD
QUALCOMM
BATTERY
(1922) *A14K *A14
FEED
8RD 4RD
FUSE F2-F (1011) CH3_35
A A D2 C2
14MVP A14EF A14KC #A14T #A14 BATTERY
18BK 18RD 12RD 6RD 6RD FEED
10A
CH3_02
B GROUND STUD
11-GMV B
A11-GBH A11-GBA A11-GKJ (1005)
18WH 18WH 14WH 6WH (LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE)
QUALCOMM DISPLAY QUALCOMM DISPLAY

RECEPTACLE END PLUG END
(7A) (8A)
ABLK 1
1
22BK
ARED
2 22RD 2
AORN 3
3
22OR
AYEL
4 22YL 4
AGRN 5
5
22GN
ABLU
6 22BL 6
AVIO
8 22VT 8
AGRA 9
9
22GY

ANTENNA CABLE ANTENNA CABLE

(1A) (2A)
CORE
1 22BK 1
SHLD
2 2
22
ANTENNA CABLE
ANTENNA CABLE
(6A)
(5A)
SATELLITE RADIO SATELLITE RADIO CORE
ANTENNA (3A) ANTENNA (4A) 1 22BK 1
CORE
1 22BK 1
SHLD
2 2
22
SHLD
2 2
22

0486 03JAN12 ADDED: CIRC A11-GBA & C 75116N
A11-GBH; LONESTAR IN TITLE.RMVD R/D 1006. 61802Y 09MAR09 AE08058097 013
Figure 76 Satellite Communication System – Qualcomm Integrated Mobile Communications Terminal

(Cont.)
76
4.15. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL – SLEEPER,

P. 14

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM IMCT - SLEEPER
NAVISTAR, INC.
A11-GBE A11-GBA A11-GKJ

18WH 14WH 6WH
SLEEPER / IP
QUALCOMM
(5010 / 1970)
PANIC BUTTON
(5901) GROUND STUD
(1005)
F (LOCATED AT
H11-GSC A98J PANIC BUTTON
QUALCOMM IMCT A RIGHT SIDE
18WH 18BK (1111M)
(5900) DASH MOUNTED
CH4_15 DUAL POST GROUND
FUSE F2-F (1011) PLATE)
A D2 C2
H14ED A14ED A14KC #A14T #A14
(BTRY+) C BATTERY
18RD 18RD 12RD 6RD 6RD
10A FEED
CH3_02
*A14 BATTERY
*A14K
4RD FEED
##H14ED 8RD
CH3_35
18RD
IGNITION
(A13FC) RELAY #1
C3 (1011 / 1013)
FUSE F4-G CH3_06
10A
(1013)
##H14EB
##H14EA
D3
18RD
18RD
LEFT BANK OPT

A13B
18PK
WARNING LIGHTS
(1511)
D
A13BF
20PK
E A98F F
H98F
(GPOUT1) F 18TN
18BK
D
H3BD(+) A3BD(+)
(J1708+) A
18DKBL 18DKBL
J1708 PUBLIC
C CH3_18
H3BD(-) A3BD(-)
(J1708-) B 18GY 18GY
FUSE F5-E
D FUSE F5-B (1014-C1)
(BTRY-)
(1014-G2)
FUSE F5-J @(A13FB)
(1014) IGNITION
B B1 A1 FUSE F5-A RELAY #2
H13EE A13EE (1014-G1) (1012 /
(IGN) E 18PK 18PK 1014)
10A &A13FF &A13FB CH3_07
H13EH 12PK 12PK
18PK
SLEEPER
GROUND ADAPTER
(5007)
11
H11-GMC
18WH
##H11-GMB ##H11-GMA
QUALCOMM IMCT 18WH 18WH
W/ MVPC KEYBOARD
(5903)
1
H13EF H13EE
(IGN) A H11-GM
18BK 18PK
16WH
##H11-GMC
(BTRY-) B
18WH
* SINGLE BATTERY FEED GROUND STUD

# DUAL BATTERY FEED W/ LOAD SHEDDING IN SLEEPER REAR FACE OF
@ W/ IGNITION RELAY 3 FRONT LEFT BUNK PANEL
& N/ IGNITION RELAY 3 (5004)
## W/ LONESTAR

0486 30DEC11 ADDED CIRCUITS FOR D 82357E
SLEEPER LONESTAR. 61802Y 10MAR09 AE08058097 014
Figure 77 Qualcomm Integrated Mobile Communications Terminal – Sleeper
77
4.16. COMMUNICATIONS SYSTEM, WIRING, P. 14A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMUNICATIONS SYSTEM,WIRING
NAVISTAR, INC.
SENSOR TRACS
LEFT BANK
LOAD BATT FEED REMOTE OPT
J1708 J1708
SHEDDING MEGA FUSE CONTROL WARNING
DATA LINK DATA LINK
B2 STUD TO CAB (1917) LIGHTS
POSITIVE NEGATIVE
(1009) (1000) (1511)
GROUND SPLICE A B (1660) (1661)
IGN
PACK
FEED F E E
(SS52)
I/P DOOR
A13FB
12PK
COURTESY
A3BD(+)
A3BD(-)
A86-GD2
18DKBL
LIGHT
18GY
18WH
A98F
18TN
& SPEAKER
A14W
A14Y
A1 3A B1
(3205M)
6RD
8RD
(1014)
FB5
C D
+ -
A14K
8RD
18LTGN
A11-GBE
18LTGN
A86JB
A86HB
16WH
A86RCD
A14KD
12RD
18LTGN
D2 10A C2
(1011)
16DKBL
FB2
A13EE
A86-GND A86-GDI RADIO

18WH 18WH CONN
(1300)
+ 13
18LTGN
14
A86H
A86HA -
A14ED
16RD
18LTGN
18LTGN
A86J
A86JA
18LTGN
A B C A B C D E F G
OMINI ACC SPEAKER
CONN SWITCH
(1919) CONN
C D E F G A B (1916)
OMNI
POWER BLU/VIO
CONN
(1918) BLU/YEL
FOR J1939,PTO EFFECTS

VIOLET
CH04_14C
RED
BROWN
GREEN
TRAILER TRACS WIRING
BLU/GRN CH10_006
IT /
(P
.1 A
(CDU EXTENSION CABLE)

3
WHITE
)
QUAL COMM
IT.5/1 DISPLAY
OMNIVISION
BLACK (P/A) CABLE
IT.14 UNIT
CUSTOMER IT.2 ANTENNA
(P/A) (P/A)
YELLOW SUPPLIED ASSY
23100710 CIRCUIT DIAGRAM,PROSTAR

012 31JAN13 INITIAL RELEASE. A 91885D
91885D 09JAN13 AE08058097 14A
Figure 78 Communications System, Wiring
78
4.17. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMUNICATIONS SYSTEM,WIRING (CONT)
NAVISTAR, INC.
SENSOR TRACS
LEFT BANK
LOAD BATT FEED REMOTE OPT J1708 J1708
SHEDDING MEGA FUSE CONTROL WARNING DATA LINK DATA LINK
B2 STUD TO CAB (1917) LIGHTS POSITIVE NEGATIVE
(1009) (1000) GROUND SPLICE A B (1511) (1660) (1661)
IGN
PACK
FEED F E E CB
(SS52)
SPEAKER
MESSG
CONN
A13FB
WATT + -
12PK
A3BD(+)
A3BD(-)
A86-GD2
(344F)
18DKBL
A B
A98F
18TN
18GY
18WH
A14W
A1
A14Y
6RD
8RD
(1014)
FB5
D86JB
B1 3A
D86HB
A14K
8RD
A11-GBE
ROOF/IP
16WH
CONN
+ -
7 (2000)
6
A86RCD
18LTGN
A14KD
12RD
18LTGN
18LTGN
A86JB
A86HB
D2 10A C2
(1011)
16DKBL
A13EE
FB2
A86-GND A86-GDI
RADIO
18WH 18WH
CONN
(1300)
A
+
18LTGN
A86HA - B
A86H
18LTGN
A14ED
16RD
18LTGN
A86J
A86JA
18LTGN
A B C A B C D E F G
CB CONN
OMINI ACC SPEAKER (344 PUR
CONN SWITCH ASSY IN
(1919) CONN ROOF
(1916) C D E F G A B HARN)
OMNI
POWER BLU/VIO
CONN
(1918) BLU/YEL
J1939 EFFECTS NOT DESIGNED

VIOLET
INTO MAIN CAB
RED
BROWN
GREEN
TRAILER TRACS WIRING-
BLU/GRN CH10_006
IT /
(P
.1 A
(CDU EXTENSION CABLE)

3
WHITE
)
QUAL COMM IT.5/1 DISPLAY

OMNIVISION (P/A)
BLACK CABLE
IT.14 UNIT
CUSTOMER IT.2 ANTENNA
(P/A) (P/A)
YELLOW SUPPLIED ASSY

012 27MAR13 ADDED WORD "CONT" IN B 92015W
TITLE DESC. 91885D 09JAN13 AE08058097 14B
Figure 79 Communications System, Wiring (Cont.)
79
4.18. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMUNICATIONS SYSTEM,WIRING (CONT)
NAVISTAR, INC.
BODY CONTROLLER
TERMINATING
J4 CONN
RESISTOR
(1601)
(1935F)
F8 E13
1939 TERM
RESISTOR CONN C A
CENTER CHASSIS (8954)
A5U(-)
HARNESS CONN
18GN
TO DASH
61
A59D
18GY
(1701F) N5U(-)
18YL
62
A59E
18GY
A5U(+)
N5U(+) AIR SOLENOID
18YL
18YL 4-PACK-113
A5U(+) BBC ONLY
18YL 36 (9737A)
A5U(+) A59EB
CH10_004
18YK 18GY
52 AIR SOLENOID
A5U(-) A5U(-) A59DB 35
4-PACK
18GN 18GN 18GY
(9736)
53
CH10_003
IP HARNESS IP HARNESS
CENTER CENTER
A5U(+)
CHASSIS CHASSIS
A59EA
18YL
18GY
CONN CONN
(1701) (1701)
A5U(-)
A59DA
18GN
18GY
J1939 PTO
CONN WNN
(1937M) C A A B (1936M)
OUT LO
PIN 3
PIN 10
CANO
PTOP
PIN 26
PTOC
PIN 19
OUT HI
CANO
PART OF
ACCESSORY CABLE
IT #13
J1939 PT0
NOTE:THESE ARE CIRCUIT EFFECTS FOR OMIVISION

W/J1939 & W/PTO (08RZJ),W/J1939 (08RKD).
TO SEE THE REMAINING CIRCUIT EFFECTS FOR QUALCOMM
08RJZ,08RKD SEE SHEET 14. OMNIVISION
UNIT
(CUSTOMER
SUPPLIED)

TITLE DESC. 91885D 09JAN13 AE08058097 14C
Figure 80 Communications System, Wiring (Cont.)
80
4.19. PANIC BUTTON, P. 15
Figure 81 Panic Button
81
4.20. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16
Figure 82 Satellite Communication System – Xata with Daycab
82
4.21. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO SATELLITE COMMUNICATION SYSTEM - XATA
W/ SLEEPER
NAVISTAR, INC.
A11-GKJ A11-GBA A11-GBH

6WH 14WH 16WH
GROUND STUD *A11-GBE

(1005) 16WH
(LOCATED ATLEFT SIDE
DASH MOUNTED DUAL
POST GROUND PLATE)
XATA MODULE
(1911-A)
SLEEPER / IP IP / DCM BRAKE INPUT
(5010 / 1970 - E) (1800) (1812)
E1 H14EBA D2 D
B70D
A14EBA
18RD
18RD
18GY
D1 C
A14EB2 B70E
18RD 18OR
BATTERY
FEED BATTERY
A14EB1 A14EB CH3_35 FEED
18RD 18RD
2.4K CH3_02
@A14
A
4RD
B
@@A14
XATA RESISTOR
6RD
ASSY
(1909M)
@A14K
8RD
@@A14T
8RD
XATA CONNECTOR SLEEPER / IP
FUSE F2-F
(5940) (5010 / 1970)
(1011)
A A *A14EA A14KC
H14EA
+12V A RD 12RD
18RD 16RD D2 C2
B 10A
H11-GMD **A14ED
GND B BK
18WH 18RD
SLEEPER GROUND
ADAPTER
(5007)
11
1
H11-GM
16WH
GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
C D
H3BE(+) A3BD(+)
ATA+ C WH
18DKBL 18DKBL J1708 PUBLIC
D C CH3_18
H3BE(-) A3BD(-)
ATA- D GN
18GY 18GY
# W/ XATA FOR DAYCAB

DC CABLE * W/ XATA FOR SLEEPER
TO INTERFACE DEVICE ** W/ QUALCOMM IMCT FOR SLEEPER
@ SINGLE BATTERY FEED
@@ DUAL BATTERY FEED W/ LOAD SHEDDING

TITLE,CIRC A11-GBE,GBH,GBA.RMVD R/D 1006. 61802Y 10MAR09 AE08058097 017
Figure 83 Satellite Communication System – Xata with Sleeper
83
4.22. RADIO ENTERTAINMENT, SPEAKERS, P. 18

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO ENTERTAINMENT, SPEAKERS
NAVISTAR, INC.
RADIO SLEEPER SPEAKER WIRES

(1300) W/ POWER AMPLIFIER
IP / SLEEPER
AMPLIFIER
A86AA (5000-8) H86AB
POWER CONN A
5 6
ANTENNA 18LTGN 18LTGN (5313)
A62DC A62 PANEL
PANEL 6 4 LIGHT CLUSTER #1
18DKBL 18DKBL (1500)
LIGHT FUSE F2-E (1011) DIMMER
A86P D1 C1 A14FF A14F #A14 BATTERY
7 12RD 8RD 6RD FEED
BATTERY 18LTGN
10A CH3_01
W/ AMPL BATTERY
A86-G A11-GCA *A14
POWER 8 FEED
18WH 12WH 4RD
GROUND CH3_34
GROUND STUD (LOCATED IP / DOOR
AT LEFT SIDE DASH CONNECTOR LEFT
SPEAKER
MOUNTED DUAL POST (3205M)
(3300)
GROUND PLATE)
C A
LEFT FRONT A86H E86S
13
SPEAKER + 18LTGN 18LTGN
D B
LEFT FRONT A86J E86T
14
SPEAKER - 18LTGN 18LTGN
AMPLIFIER
CONNECTOR B
QUALCOMM A86HB
IP / SLEEPER (5312)
OMNIVISION 18LTGN
SPKR SW (5000A)
(1916) A86AJ 16 H86AJ LEFT FRONT
A86JB *H86AJA 9
CH4_29 18LTGN 18LTGN SPEAKER -
18LTGN 18LTGN
15 H86AH
A86AH *H86AHA 1 LEFT FRONT
18LTGN 18LTGN 18LTGN SPEAKER +
14 *H86ALA H86AL
A86AL 10 RIGHT FRONT
18LTGN 18LTGN SPEAKER -
18LTGN
13 *H86AKA H86AK
A86AK 2 RIGHT FRONT
18LTGN 18LTGN SPEAKER +
18LTGN
IP / DOOR
CONNECTOR RIGHT
SPEAKER
W/ AMPL (3206M)
(3300 / 3000M)
C
RIGHT FRONT A86K E86S A
11
D
RIGHT FRONT A86L E86T B
12
N/ AMPL
DAYCAB SPEAKER WIRES DOOR SWITCH/

RADIO
SPEAKER JUMPER SPEAKER
(1300)
(2313) (2300)
C A
RIGHT REAR A86DA H86DA
9
A86EA D B
RIGHT REAR H86CEA
10 18LTGN
SPEAKER - 18LTGN
DOOR SWITCH /
SPEAKER JUMPER
(2312) SPEAKER
(2301)
C A
LEFT REAR A86BA H86BA
15
D B
LEFT REAR A86CA H86CA
16
CORE
* W/ LONESTAR 1 1
22BK
SHLD
2 2
22

0486 30DEC11 ADDED CIRCUIT FOR C 82357E
Figure 84 Radio Entertainment, Speakers
84
4.23. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19
Figure 85 Radio Entertainment, Speakers (Cont.)
85
4.24. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO ENTERTAINMENT SPEAKERS (CONT)
NAVISTAR, INC.
F1 E1 A14VA
BATTERY FEED A14W A14R A14RD
CH3_02 6RD 8RD 12RD 10RD
30A
A14Y FUSE F7-A

6RD (1016)
BATTERY FEED IP/SLEEPER
PASS UPPER CH3_02 (5000-1)
H14CD H14VA
CABINET 18RD
SLEEPER 10RD
(5014)
FUSE BOX
(H1-5001)
C5
H63UB H63U
(BTRY+) 1 18DKBL 18DKBL B5 LOWER CABINET
5A
(5136)
H63K
1 SLEEPER GROUND
18DKBL
CONNECTOR
(5007)
2
H63-GUB
2 H63-GK 8
18WH
18WH
10
H63-GU
H86BBA 18WH
3
18LTGN
1
H11-GM
16WH
AMPLIFIER CONN A
(5313)
CH4_19
4
GROUND STUD
IN SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL
(5004)
LOWER CABINET
(5135)
H6BBB
3
18LTGN
H63UA
1
18DKBL
H63-GUA
2 18WH
H86CBA AMPLIFIER CONN A

4 (5313)
18LTGN
CH4_19
300422 CIRCUIT DIAGRAM, LONESTAR

012 27MAR13 TITLE DESCRIPTION B 92015W
CHANGED. 82357E 22DEC11 AE08058097 19A
86
4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B
87
4.26. SWITCH PACK, P. 20

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCH PACK
NAVISTAR, INC.
SWITCH PACK
(1101M)
FUSE F4-K (1013)

ACCESSORY
B B2 A2 RELAY #2, 4
A12F
POWER (A12V) (1011 / 1013)
18LTBL
CH3_09
10A
CLUSTER #1
(1500)
C PANEL
A62DB A62
PANEL LIGHT 4 LIGHT
18DKBL 18DKBL
DIMMER
BODY
CONTROLLER #J5
W/ POWER DOOR LOCK
(1602)
AND WINDOWS
D
SWITCH D/L + A3AA(+) A3A(+)
E2 J1708+
20DKBL 20DKBL
A3AA(-) A3A(-)
20GY 20GY E1 J1708-
A3AC(-)
A3AC(+)
20DKBL
20GY
DOOR / IP
DOOR / IP
DOOR POD
DOOR POD
(3204M)
(3200)
J1708+ A A3AB(+) A J1708+

20DKBL
A3AB(-)
J1708- B B J1708-
20GY
BODY
N/ POWER DOOR LOCK CONTROLLER #J5
AND WINDOWS (1602)
A3A(+)
E2 J1708+
E 18DKBL
SWITCH D/L -
A3A(-)
E1 J1708-
18GY
A
A11-GKD A11-GCA
GROUND
18WH 12WH
GROUND STUD
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE)

Figure 88 Switch Pack
88
4.27. WINDSHIELD WIPER MOTOR, P. 21

CHAPTER 4
WINDSHIELD WIPER MOTOR
NAVISTAR, INC.
BODY
CONTROLLER #J2
(1604)
WIPER MOTOR
(4500)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B
A
B+ A82D A82E
16GY 16GY
B
PRK A82J
WV50V 16GY
A
2.2uFx2
C
GND A82-G
18GY
A82M
A82N
18GY
16WH
4.4uH x3
D
A11-GCA
HIGH A82K
12WH
16GY
E
LOW A82L
16GY
GROUND STUD
(LOCATED AT
LEFT SIDE
A82K
DASH MTD
16GY
DUAL POST
WIPER HIGH / LOW GROUND WIPER POWER
BODY
RELAY PLATE) RELAY
CONTROLLER #J4
(1012) (1005) (1012)
(1601)
G1
85
85
WINDSHIELD G3
86
86
WIPER J4 J2
A82H
HIGH / LOW E6
18GY
SPEED
87
87
G4 G2
J3 J1
H4 A82P H2
16GY
30
30
87A
87A
WINDSHIELD A82F
WIPER E7 18GY
POWER
MOBILEYE GND AND

A82KB WIPER SIGNAL
16GY (381)
CH4_40

012 07FEB13 ADDED: CIRC A82K AND C 91662T
A82KB AND R/D 1005. 61802Y 10MAR09 AE08058097 021
Figure 89 Windshield Wiper Motor
89
4.28. WINDSHIELD WASHER PUMP, P. 22

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WINDSHIELD WASHER PUMP
NAVISTAR, INC.
BODY
TURN SIGNAL
CONTROLLER #J3
SWITCH DCM / IP
(1600)
(1801) (1800)
8 C9
B82A A82A WIPER 0
WIPER 0 20GN A9
18GY 20GY SWITCH
11 C1
B82B A82B WIPER 1
WIPER 1 20RD A10
18GY 20GY SWITCH
5 B1
B82C A82C WIPER 2
WIPER 2 20OR A11
18GY 20GY SWITCH
7 A4
B9D B9 A9
20WH
18GY 18GY 18GY
12 A5 WASHER
B87E A87E A87B
20YL A15 PUMP
18GY 18GY 20GY MONITOR
6 A3
B87-G B11-GA A11-GA
WASHER
18WH 18WH 18GY LOW WASHER
A87D FLUID
A8
EGR VALVE RELAY A13AA 18GY LIGHT
(1020) 18PK DIGITAL
A11-GCA
CH7_06 87A 86
12WH
GROUND STUD
(1004) WASHER BOTTLE GROUND STUD
(LOCATED RELAY (LOCATED AT
AT LEFT (1015) LEFT SIDE
SIDE DASH DASH MOUNTED
87 85
MOUNTED 30 DUAL POST
GROUND A11-GAA A87-G
PLATE) 14WH 18WH
FORWARD
CHASSIS/IP
WASHER PUMP FUSE F5-C
(1700/1700)
(8352) (1014) FUSE F5-H
IGNITION
A 19 H3 G3 (1014-C4)
M87C RELAY #3
A87C *(A13FA)
16GY (1012 / 1014)
18GY
10A CH3_05
B 20
M87D AA87F
16GY 18GY
IGNITION
#A13FK #A13FB
RELAY #2
WASHER FLUID 12PK 12PK BODY
(1012 / 1014)
LEVEL SENSOR CH3_08 CONTROLLER #J5
(8351) (1602)
17
M87A A87A
2 1 18GY 18GY
A9A
E5 ZVR
18GY
M9BB 18 A9BB A9B
E7 ZVR
18GY 18GY 18GY
RIGHT UC CENTRE/ IP
WASHER PUMP INTERCONNECT ABS #3
(8350) (1701F/1701) A94BU (1402)
16GY CH10_09
1 59
N87C A116U CUSTOMER ACCESSORIES RELAY
16GY 18GY (1019)
CH04_26
2 58 CUSTOMER ACCESSORIES RELAY
N87D A116L
(1019)
16GY 18GY CH04_27
A94BT ABS #3
RIGHT UC 16GY (1402)
WASHER LEVEL CH10_09
(8351)
41 GUAGE CLUSTER
N87C A106B (1501)
2 18GY 18GY CH10_05
1
ELECTRONIC GND
N9BB
(8802)
18GY * W/ IGNITION RELAY 3
SPLICE PACK
CH03_33 # N/ IGNITION RELAY 3

0488 20MAY14 CAV A, B WAS 1, 2 RESP E 92447S
IN R/D 8352. 61802Y 10MAR09

AE08058097 022
Figure 90 Windshield Washer Pump
90
4.29. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.
VEHICLE
INFORMATION
DISPLAY
(1550)
FUSE F4-J (1013)

B1 A1 ACCESSORY
ACCESSORY A12C A12V RELAY #2,4
B
18LTBL 12LTBL (1011/1013)
10A
CH3_09
W/ PRODUCTIVITY DISPLAY
N/ LOAD SHEDDING
FUSE F11-B (1020)

F2 E2 BATTERY
A14SE A14NF A14N A14W
BATTERY M 18PK FEED
12RD 8RD 6RD
CH3_03
5A
A14SE A14Y BATTERY
18RD 6RD FEED
W/ PRODUCTIVITY DISPLAY
CH3_03
& TIRE PRESSURE MONITOR
A3BC(+) W/ LOAD SHEDDING

J1708+ D
20DKBL
J1708 PUBLIC
A3BC(-) CH3_18
J1708- K
20GY
A5L(+)
J1939+ L J1939 PUBLIC
18YL
CH3_12
A5L(-)
J1939- C
18GN
A11-GAL A11-GAA
GROUND J
18WH 14WH
GROUND STUD
(1004)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE)

012 07FEB13 GAUGE 18 WAS 20 FOR D 91662T
CAV B,M,L,C,J. 61802Y 09MAR09 AE08058097 023
Figure 91 Driver Display – Vehicle Information
91
4.30. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24

CHAPTER 4
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER
NAVISTAR, INC.
ACCESSORY
BATTERY BATTERY
FEED FEED
FUSE F5-E CH3_03 CH3_01
(1014)
D1 C1
IGNITION RELAY #2
(A13FB)
(1012 / 1014)
##A14W
**A14Y
10A CH3_07
6RD
6RD
FUSE F5-M
(1014-A4)
IGNITION
FUSE F5-D RELAY #2
A13FA #A13FA #A13FB
(1014-G4) 12PK (1012 / 1014)
12PK 12PK
CH3_07
FUSE F5-G
(1014)
A14N
8RD
D3 C3
IGNITION RELAY #3
A13BL1
*(A13FA)
18PK
(1012 / 1014) FUSE F10-D

10A CH3_07 (1018)
E4 F4 A14NH
A13BL2 12RD
30A/10A
18PK A14KL
A13-GBL 12RD
GREEN 18WH
A72CF TRLR SPARE#2

18OR (1121M)
A13-GBP
A13-GBM
CH9_30
18WH
CUSTOMER
18WH
+ - ACCESSORIES #2
RELAY
(1018 /1019)
A14BLT
85
14RD
7 9
86
J4
A13BLT G3
3
18PK
87
&A13BL1 2B
A11-GBA
18PK J3
14WH
1
G4
A58BLT
6
30
14BN
87A
5B
4 A11-GKJ
AMBER
A58BLT
6WH
18BN
LIGHT AIR SHIELD

8 10 (5117)
CH9_20
+ -
BEACON LIGHT GROUND STUD
SWITCH (LOCATED AT
(1117M) LEFT SIDE
CLUSTER #1 DASH MTD
(1500) DUAL POST
GROUND
PLATE)
A62DK A62DA
6 DIMR OUT2 (1005)
18DKBL 16DKBL PANEL LT
IP/SLEEPER
(5000A-19) H58C 8-WAY CONNECTION
G FOR T RAIL
16BK
(1001)
* W/ IGNITION RELAY 3
# N/ IGNITION RELAY 3
** DUAL BATTERY FEED W/ LOAD SHEDDING
## DUAL BATTERY FEED N/ LOAD SHEDDING
& W/ BEACON LIGHT FOR SLEEPER
MOMENTARY POSITION
MAINTAINED POSITION

- - ADDED CIRC A72CF IN E 92447S
R/D 1019. 61802Y 10MAR09 AE08058097 024
Figure 92 Beacon Light Switch – for Dual Customer Accessory
92
4.31. DOOR SWITCHES – DOME LAMP, P. 25

CHAPTER 4
NAVISTAR, INC.
DOOR SWITCHES - DOME LAMP
BODY DOOR SWITCH /

DOOR SWITCH
CONTROLLER #J5 SPKR JUMPER
(1602) (2313)
B A
A9B A9BAB E9
ZVR E7
18GY 16GY 16GY
BODY
CONTROLLER #J3
(1600)
A A
DOOR SWITCH A63A A63C E63
INPUT A13
18DKBL 16DKBL 16DKBL
DOOR SWITCH /
DOOR SWITCH
SPKR JUMPER
(2312)
B A
A9BAA F9
16GY 16GY
A A
A63B F63
16DKBL 16DKBL

Figure 93 Door Switches – Dome Lamp
93
4.32. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
NAVISTAR, INC.
BATTERY
FEED
CH3_02
A14Y
A14W
6RD
6RD
W/ LOAD
SHEDDING
N/ LOAD
*A14CB FUSE F11-A
SHEDDING
18RD (1020)
E1 F1
A14R
A14NE
8RD
12RD
5A IP / CENTER
CHASSIS
(1701) FUSE F10-B
CH10_09,28 (1019)
*AJMA E2 F2 A14RC
18RD 12RD
A14SAA 30A
18RD
A14-GSA
CUSTOMER 18WH
ACCESSORY A11-GB
A14-GSB
18WH
A14SAC
CONTROL A11-GA
A14-GAG
18WH
18WH
12RD
A11-GC
A116U
(SPARE'1')
18GY
TRLR
18WH
18WH
(1112M) SPARE#1
+ - A72CE
(1120M)
18OR TRLR SPARE
CH10_30
GREEN #1/2/3/4
(1120/21/
85
7 9 A11-GA 22/23M)
86
18WH CH10_30,31
A14SAB J2
3
18RD G1
87
A14SA 2B A116UB
J1 H2
18RD F16
18GY
*A14CA
1 12RD
G2 BODY
A11-GAA
A14SAD
12LTGN
6
30
87A
CONTROLLER #J5
14WH
5B (1602)
*A12CF
14LTGN
A116L
18GY
4
CUSTOMER
AMBER
ACCESSORIES#1
RELAY
8 (1019)
10
OWNER BENDIX RR RIGHT
ACCESSORY#1 MODULATOR GROUND STUD
+ - (1940) (9504A) (1004)
CH10_09 (LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)
A62DJ A62DA
6 DIMR OUT2 CLUSTER #1
18DKBL 16DKBL PANEL LT (1500)
*A62B *A62C
18DKBL 18DKBL
IP/SLEEPER
(5000A-19)
8-WAY CONN
H58C FOR T-RAIL MOMENTARY POSITION
G
16BK (1001) MAINTAINED POSITION
* W/ REFRIGERATOR PWR CONTROL

0488 19MAY14 ADDED CIRC A72CE & D 92447S
A11-GA IN R/D 1019. 61802Y 10MAR09 AE08058097 026
Figure 94 Spare Switch – for Single Customer Accessory
94
4.33. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY
NAVISTAR, INC.
BATTERY BATTERY
FEED FEED
(1009) (1009)
CH3_02 CH3_02
A14Y
A14W
6RD
6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)

E1 F1
A14R
A14N
A14NE
8RD
12RD 8RD
5A
A14SBA
18RD FUSE F10-D (1019)
E4 F4 A14NH
12RD
30A/10A
A14-GSC
CUSTOMER 18WH
ACCESSORY
A14-GSD
CONTROL
A14-GAG
18WH
A14SBC
SPARE '2'
18WH
CUSTOMER
12RD
(1113M)
+ - ACCESSORIES #2
RELAY
GREEN (1018 /1019)
85
7 9 TRLR SPARE
86
J4 #1/2/3/4
A14SBB G3 A11-GB (1120/21
3 18WH
18RD /22/23M)
87
A14SB 2B CH10_30,31
18RD J3
1
G4
A11-GAA
6
30
87A
14WH
5B
A14SBD
12LTGN
AMBER
8 10
+ OWNER GROUND STUD

-
ACCESSORY#2 CLUSTER #1 (1004)
(1941) (1500) (LOCATED AT
LEFT SIDE
DASH MOUNTED
A62DK A62DA DUAL POST GROUND
6 DIMR OUT2 PLATE)
18DKBL 16DKBL PANEL LT
MOMENTARY POSITION
MAINTAINED POSITION

0488 20MAY14 ADDED CIRC A11-GB IN D 92447S
R/D 1019. 61802Y 10MAR09 AE08058097 027
Figure 95 Spare Switch – for Dual Customer Accessory
95
4.34. EATON VORAD VS-400, P. 28
Figure 96 Eaton Vorad VS-400
96
4.35. EATON VORAD EVT-300, P. 28A

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON VORAD EVT-300
NAVISTAR, INC.
EATON VORAD EVT-300

ANTENNA ASSEMBLY FWD CHASSIS / IP
(8900) (1700F)
37
M67B
1
16GY
38
M67C
2
16GY
39
M67D
3
16GY
40
M67E
4
16GY

75116N 15NOV10 AE08058097 28A
Figure 97 Eaton Vorad EVT-300
97
4.36. BENDIX WINGMAN, P. 28B

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX WINGMAN
NAVISTAR, INC.
M67-GY EATON VORAD

18WH ANTENNA ASSEMBLY
(8901)
M67Y CH10_12A
18PK IGNITION RELAY #3
(A13FA) (1012 / 1014)
FORWARD LOOKING CH3_07
RADAR UNIT
(8903)
G1 IGNITION
A3 RELAY #2
(A13FB)
FUSE F5-L (1012 /
10A 10A FUSE F5-A
(1014) 1014)
(1014) CH3_08
6 1 5 8 B3 H1 WNGMAN
A67TA
A67A
16PK
FORWARD
18PK
DIU CONNECTOR
CHASSIS (1943M)
(1700F)
38
M67Y A67Y A67E
4
20PK 18PK 18PK
M5UE(-)
M5UE(+)
20LTGN
37
20YL
M67-GG A67-GY A67-GD

20WH 18WH 5
18WH
A67-GA
18WH
A67-G
6
18WH
J1939 CENTER /
FORWARD CHASSIS
(9769)
7
A67-GK
A5HA(+)
A5HA(-)
18WH
18YL
18GN
M5UB(-)
M5UB(+)
8
M5U(+)
M5U(-)
18GN
18GN
18YL
18YL
GROUND
1 (1023)
A11-GCB
12WH
A11-GKJ
SIDE DISPLAY UNIT

6WH
J1939 ADAPTER
(1942F)
(1025)
CH3_12
WABCO ONGUARD
A C C A DIU (1944)
2 1 3 4
A67-GM
D
A57NA
18WH
18OR
A67V
18GY
18GY
A67W
A67U
18GY
RIGHT SIDE
N5UB(-)
N5UB(+)
N5U(+)
N5U(-)
DASH MOUNTED
18YL
18GN
18GN
18YL
DUAL POST BODY CONTROLLER #1

GROUND PLATE (1603) CH9_09
CENTER
70 71 69 12 CHASSIS
(1701/1701F) SIDE SENSOR/@ BENDIX
BLINDSPOT COLLISION
AVOIDANCE SLEEPER
IP / CENTER
(9768/9769)
CHASSIS
(1701)
CH3_10,11 N67TA
1
16PK
N67U
3
16GY
J1939 FORWARD TO N67V
TERMINATING
CENTER CHASSIS 4
RESISTOR 16GY
(9770)
(8954) CH3_15 A67W
5
16GY
N67-G
2
16WH
GROUND
STUD
(9771)

- - ADDED CIRC M67-GY AND D 92447S
M67Y AT R/D 1700F. 89156W 18MAY12

AE08058097 28B
Figure 98 Bendix Wingman
98
4.37. WABCO ONGUARD WARNING SYSTEM, P. 28C

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WABCO ONGUARD WARNING SYSTEM
NAVISTAR, INC.
WABCO ONGUARD
RADAR UNIT
(8902)
TO IGNITION
G1 RELAY #2
(A13FB) (1012 / 1014)
10A CH3_07,08
FUSE F5-A
(1014)
5 4 6 1 H1 DRIVER
A67CC
INTERFACE
16PK
FORWARD
CHASSIS UNIT
(1700F) (1944)
38
M67CA A67CA A67EA
E
20PK 18PK 18PK
M5UF(+)
M5UF(-)
20LTGN
37
20YL
M67-GA A67-GA A67-GM

20WH 18WH 18WH D
A67-GK
B
18WH
J1939 CENTER /
FORWARD CHASSIS
(9769M)
A
A5HA(+)
A5HA(-)
18YL
18GN
8
M5UB(-)
M5UH(+)
M5UK(-)
M5UH(-)
M5UK(+)
M5UB(+)
GROUND
1
18GN
18YL
18GN
18GN
18YL
(1023)
18YL
*A11-GCB
12WH
A11-GKJ
6WH
TO J1939
SPLICE PACK
(1025) CH3_12
C A
A C
RIGHT SIDE
DASH MOUNTED
DUAL POST
N5U(+)
N5U(-)
N5UB(-)
N5UB(+)
GROUND PLATE
18GN
18YL
18YL
18GN
(1005)
TO BODY
CONTROLLER
CH3_11
J1939 FORWARD TO
CENTER CHASSIS
TERMINATING
(9770M)
RESISTOR
(8954) CH3_15

012 07FEB13 CIRC M5UF(-) COLOR B 91662T
WAS GN.ADDED CIRC M5UH(+),(-). 89156W 18MAY12 AE08058097 28C
Figure 99 WABCO OnGuard Warning System
99
4.38. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WABCO ONGUARD WARNING SYSTEM
NAVISTAR, INC.
WABCO RADAR
(8904)
LOW HIGH GND PWR
TO IGNITION
G1 RELAY #2
(A13FB) (1012 / 1014)
10A CH3_07,08
FUSE F5-A
(1014)
M67-GA
M67YC
H1
M67YB
DRIVER
20PK
20WH
20PK
A67CC
INTERFACE
16PK
FORWARD
UNIT
M5UF(+)
M5UF(-)
CHASSIS
20LTGN
(1944)
20YL
(1700F)
38
A67YA A67CA A67EA
E
M5UF(+)
M5UF(-)
20PK 18PK 18PK

20LTGN
20YL
37
A67-GA A67-GM
18WH 18WH D
A67-GK
B
18WH
CH3_15C
J1939 CENTER TO FORWARD (9769M)
J1939 FORWARD TO CENTER (9970M)/
A5HA(+)
A5HA(-)
M5UD(+)
M5UB(+)
M5UB(-)
M5UD(-)
18YL
18GN
18GN
18GN
18GN
8
18GN
GROUND
1 (1023)
*A11-GCB
12WH
A11-GKJ
6WH
TO J1939
SPLICE PACK
(1025) CH3_12
M5UA(+)
M5UA(-)
M5U(-)
M5U(+)
18GN
18GN
18GN
18GN
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(1005)
A C A C
J1939 FORWARD TO
N5UB(-)
N5UB(+)
N5U(+)
N5U(-)
CENTER CHASSIS
18GN
18YL
18GN
18YL
(9770M)
TO BODY
CONTROLLER
CH3_11
TERMINATING
RESISTOR
(8954) CH3_15
SMARTWAVE TPMS SMARTWAVE TPMS

RECIEVER (8983F) RECIEVER (8983F)
CH3_15C CH3_15C
J1939 CENTER /
FORWARD CHASSIS
(9769M)
*W/LONESTAR

012 13MAR13 INITIAL RELEASE. A 91758M
91758M 23FEB13 AE08058097 28D
Figure 100 WABCO OnGuard Warning System (Cont.),
100
4.39. QUALCOMM OMNIVISION, P. 29

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM OMNIVISION
NAVISTAR, INC.
QUALCOMM OMNIVISION QUALCOMM OMNIVISION

ACCESSORY SPEAKER SWITCH
(1919) (1916)
A86HA
F C
18LTGN
A86JA
G 18LTGN D
RADIO
A3BD(+) (1300)
J1708(+) C J1708
18DKBL
PUBLIC A86H
A3BD(-) LEFT FRONT A
J1708(-) D CH3_20 13
SPEAKER + 18LTGN
18GY
LEFT FRONT 14 A86J

B
SPEAKER - 18LTGN
IGNITION RELAY #1
(A13FC)
(1011 / 1013) CH3_06
C3
FUSE F4-G 344 CB SPEAKER
10A
(1013)
D3 A86H
A
LEFT BANK OPT 18LTGN
A13B
18PK
WARNING LIGHTS
A86J
(1511) B
18LTGN
D
A13BF
20PK
F
B A98F
18TN
A86-GND A86-GD1
E E
18WH 18WH
A86RCD
A 18LTGN
A86HB
F
IP / DOOR 18LTGN
QUALCOMM OMNIVISION CONNECTOR LEFT
REMOTE CONTROL (3205M)
(1917) CH4_18 A86JB
18LTGN G
A86-GD2
B
18WH
*A14K *A14
BATTERY FEED
8RD 4RD
CH3_35
QUALCOMM OMNIVISION
POWER #A14T #A14
FUSE F2-F BATTERY FEED
(1918) 8RD 6RD
(1011) CH3_02
D2 C2 A14KC
A14ED
A 12RD
16RD
10A FUSE F5-B FUSE F5-E
(1014-G2) (1014-C1)
**(A13FB)
FUSE F5-J
FUSE F5-A IGNITION
(1014)
A13EE (1014-G1) RELAY #2
B 16DKBL (1012 / 1014)
B1 A1 ##A13FF ##A13FB
CH3_07
10A 12PK 12PK
A11-GBE A11-GBA A11-GKJ
C 16WH 14WH 6WH * SINGLE BATTERY FEED
## N/ IGNITION RELAY 3
GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE DASH MOUNTED
DUAL POST
GROUND PLATE)

TITLE, CIRC A11-GBE, GBA.RMVD R/D 1006. 61802Y 09MAR09 AE08058097 029
Figure 101 Qualcomm Omnivision
101
4.40. QUALCOMM OMNIVISION (CONT.), P. 30

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM OMNIVISION (CONT)
NAVISTAR, INC.

CDU EXTENSION CDU EXTENSION
(10A) (9A)
AORN 1
1
24OR
AORN2
2 24OR 2
ABLU 3
3
24BL
ABLU2
4 24BL 4
ABLK
5 5
22BK
ARED
6 6
22RD

CDU EXTENSION CDU EXTENSION
(12A) (11A)
AORN 1
1
24OR
AORN2
2 24OR 2
ABLU 3
3
24BL
ABLU2
4 24BL 4
ABLK
5 5
22BK
ARED
6 22RD 6
QUALCOMM DISPLAY QUALCOMM DISPLAY

RECEPTACLE END PLUG END
(13A) (14A)
ABLK 3
2
22BK
ABLU 2
3
22BL
ARED 5
5
22RD
AGRN
6 22GN 6
AYEL 7
7
22YL
AVIO
9 22VT 9

Figure 102 Qualcomm Omnivision (Cont.)
102
4.41. SATELLITE COMMUNICATION SYSTEM – PEOPLENET SLEEPER (0008RHA),

P. 30A
Figure 103 Satellite Communication System – Peoplenet Sleeper (0008RHA)
103
4.42. SATELLITE COMMUNICATION – PEOPLENET DAYCAB (0008RHA), P. 30B
Figure 104 Satellite Communication System – Peoplenet Daycab (0008RHA)
104
4.43. GATEWAY MODULE SLEEP / DAYCAB (0008RHA), P. 30C

CHAPTER 4
NAVISTAR, INC. GATEWAY MODULE SLEEPER/ DAYCAB (0008RHA)
IGNITION
FUSE F5-F
RELAY #2
(1014)
(1012/1014) J2
CH3_07 C2 D2 IP HARNESS TRANSLATOR GATEWAY
INTERCONNECT MODULE MODULE
10A (1961)
(1960)
B1 1
SPLICE ADAPTER A98M A98M
1 BATTERY
(1025) 18BK 18BK
B2 6
A5M(+) A5M(+)
J1939 + H 6 CAN2 HI
18YL 18YL
B3 7
A5M(-) A5M(-)
J1939 - E 7 CAN2 LO
18GN 18GN
B4 10
A98-GB A98-GB
10 GND
18WH 18WH
B5 12
A98-GAB A98-GC A98-GC MASTER
12
18WH 18WH 18WH POWER
SS51 SRS1 B6 8
A3M(+) A3M(+)
A11-GAA
8 J1708 HI
18DKBL 18DKBL
14WH
B7 9
A3M(-) A3M(-) 9 J1708 LO
18GY 18GY
GROUND STUD
(1004)
(LOCATED AT NAVISTAR P/N
LEFT SIDE 3857879C91
DASH MOUNTED
DUAL POST
ROUND PLATE)
C C
PUBLIC (+) CONN PUBLIC (-) CONN

J1708(+) J1708(-)
(1660) (1661)
SENSOR TRACS

012 30AUG12 INITIAL RELEASE. A 90516B
90516B 06JUL12 AE08058097 30C
Figure 105 Gateway Module Sleep / Daycab (0008RHA)
105
4.44. SATELLITE COMMUNICATION – PEOPLENET SLEEPER WITH VID ADAPTER

(0008RLK / RLG), P. 30D
Figure 106 Satellite Communication – Peoplenet Sleeper with Vid Adapter (0008RLK / RLG)
106
4.45. SATELLITE COMMUNICATION – PEOPLENET DAY CAB WITH VID ADAPTER

(0008RLK / RLG), P. 30E

CHAPTER 4
SATELLITE COMMUNICATION -
PEOPLENET DAYCAB W/VID ADAPTER (0008RLK/RLG)
NAVISTAR, INC.
PEOPLENET
COMMUNICATION
(1939) F2-F
(1011)
A14ED
C
18RD D2 C2
5A
A14KC
A11-GBH A11-GBA A11-GKJ
12RD
D 18WH 14WH 6WH
A13EE
E 18PK
F5-J
(1014) GROUND STUD
(1005)
A14K
IGNITION RELAY #2
8RD
A13FB
(1012/1014) (LOCATED AT
12PK A1 B1
CH3_07 LEFT SIDE
5A DASH MOUNTED
DUAL POST
GROUND PALTE)
BATTERY
FEED A14
(1000B) 4RD
PEOPLENET
VID INPUT J1708 PUBLIC(+)
(1939M) (1660)
A3BD(+) E
4 18DK BL
A3BD(-)
5 E
18GY
J1708 PUBLIC(-)
(1661)
CENTER CHASSIS
(1701)
44
A5U(-) A5U(-)
11
18YL 18YL
43
A5U(+) A5U(+)
12 18GN 18GN
61
A5U(-)
18YL
62
A5U(+)
18GN
A5(+)
A5(-)
18GN
18YL
F2 F3
BODY CONTROLLER
J5 (1602)

012 07FEB13 ADDED CIRC A5(+), B 91662T
A(5-). CAV 44,43,61,62 WAS 43,44,62,61. 90516B 07JUL12 AE08058097 30E
Figure 107 Satellite Communication – Peoplenet Day Cab w/ Vid Adapter (0008RLK / RLG)
107
4.46. SLEEPER / DAYCAB VID INPUT MODULE WIRING, P. 30F

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SLEEPER/ DAYCAB VID INPUT MODULE WIRING
NAVISTAR, INC.
PEOPLENET VID
INPUT (5020) CH4 30D/
PEOPLENET VID VID INPUT
INPUT (1939M) CH4 30E MODULE
J1 CONNECTOR
CONN #1
J2 CONNECTOR
#4 #5 #8
PURCHASED
ASSEMBLY
3727974C91
PEOPLENET (5530)
SLPR HARN/
(1939)IP HARN
C PEOPLENET 6WAY
(5530) CH4 30D/
#10 D PEOPLENET
(1939) CH4 30E
E

012 30AUG12 INITIAL RELEASE. A 90516B
90516B 07JUL12 AE08058097 30F
Figure 108 Sleeper / Daycab Vid Input Module Wiring
108
4.47. MOTIENT MOBILE MAX, P. 31

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MOTIENT MOBILE MAX
NAVISTAR, INC.
MOTIENT MOBILE MOTIENT MOBILE

MAX POWER MAX
(5904) (1932)
F
H3BD(+) A3BD(+)
F
18DKBL 18DKBL
J1708 PUBLIC
G CH3_20
G H3BD(-) A3BD(-)
18GY 18GY
FUSE F5-B FUSE F5-E

(1014-G2) (1014-C1)
FUSE F5-J
@(A13FB)
(1014) IGNITION
E A1 FUSE F5-A RELAY #2
H13EE A13EE B1
E (1014-G1) (1012 / 1014)
18PK 18PK
10A CH3_07
&A13FF &A13FB
12PK 12PK
*A14K *A14 BATTERY

8RD 4RD FEED
A CH3_35
H14EA A14EA FUSE F2-F
A 18RD 18RD (1011)
A14EB A14KC #A14T #A14 BATTERY
18RD 12RD 8RD 6RD FEED
B D2 C2
H14EE A14EE CH3_02
B 10A
18RD 18RD
C
H11-GMC A11-GMC
C
18WH 18WH
A11-GBH A11-GBA A11-GKJ
D 16WH 14WH 6WH
H11-GMA A11-GMA
D 18WH 18WH
GROUND STUD
(1005)
IGNITION
(LOCATED AT
RELAY #1
(A13FC) LEFT SIDE
(1011 / 1013)
DASH MOUNTED
CH3_06
C3 DUAL POST
FUSE F4-G GROUND PLATE)
10A
(1013)
D3
LEFT BANK OPT
A13B
18PK
WARNING LIGHTS
MOTIENT MOBILE MOTIENT MOBILE
(1511)
MAX DISCRETE I/O MAX DISCRETE I/O
(5905) (1933)
C
A13BE
20PK
B F
B H11-GMA A98F
18WH 18LTGN


TITLE, CIRC A11-GBH ,GBA. RMVD R/D 1006. 61802Y 09MAR09 AE08058097 031
Figure 109 Motient Mobile Max
109
4.48. REMOTE RADIO, P. 32
Figure 110 Remote Radio
110
4.49. REMOTE RADIO (CONT.), P. 33
Figure 111 Remote Radio (Cont.)
111
4.50. SART CLOCK MODULE, P. 34

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SART CLOCK MODULE
NAVISTAR, INC.
SART CLOCK
MODULE
(1610)
EGR VALVE RELAY

BTRY A97AA (1020)
A
18PL CH7_06,30
GROUND
ADAPTER
(1023)
4
A97-GA
GND B
18WH
1
A11-GKJ A11-GCB
6WH 12WH
GROUND STUD
(1005)
(LOCATED AT LEFT SIDE DASH
MOUNTED DUAL POST GND PLATE)
A5S(+)
J1939+ C 18YL
J1939 SPLICE
CH3_10,11
A5S(-)
J1939- D
18GN

012 10MAY13 ADDED REFERENCE FOR E 92070B
CIRC A97AA. 72376Z 19AUG10 AE08058097 034
Figure 112 SART Clock Module
112
4.51. LANE DEPARTURE SYSTEM – TAKATA, P. 35
Figure 113 Lane Departure System – Takata
113
4.52. CLOCK SPRING, P. 36
Figure 114 Clock Spring
114
4.53. TRANSLATOR MODULE, P. 37

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSLATOR MODULE
NAVISTAR, INC.
GROUND STUD
DASH MOUNTED DUAL POST A11-GAA
GROUND PLATE) 14WH IGNITION RELAY #2
(1004) (A13FB) (1012 / 1014)
A98-GAB
C2
J1939 CH3_05
(1014)
18WH
ADAPTER
FUSE
(1025) A3M(+) J1708 PUBLIC(+)
18DKBL (1660)/
J1708 PUBLIC(-)
D2
H E A3M(-) (1661)
18GY CH3_18
A5M(-)
A5M(+)
A98-GC
A98-GB
18GN
18YL
18WH
18WH
A98M
18BK
MODULE PLATE
INTERCONNECT
(TELEMATIC/VORAD) B2 B3 B4 B5 B1 B6 B7
(1960)
A3M(+)
18DKBL
A3M(-)
A98-GB
A5M(+)
A5M(-)
A98-GC
18GY
18WH
18YL
18GN
18WH
A98M
18BK
6 7 10 12 1 8 9
TRANSLATOR HIGH1 LOW1 GA GA PWR HIGH LOW

MODULE
(1961)
J1939
ADAPTER
(1026)
H E
A5L(+)
A5L(-)
20LTGN
20YL
I/O MIC DISPLAY

(2225)
CH4_38

012 07FEB13 ADDED: R/D 1014, 1004.B 91662T
75116N 25MAY11 AE08058097 037
Figure 115 Translator Module
115
4.54. POWER DISPLAY, P. 38
Figure 116 Power Display
116
4.55. POWER DISPLAY (CONT.), P. 39

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER DISPLAY
NAVISTAR, INC.
WABCO RADAR
(8902)
M5UF(+)
HIGH 4 20YL J1939 FORWARD TO CENTER (9970M)/
M5UF(-) CH3_15A
LOW 5
20LTGN
M67-GA
GND 6 20WH
M67CA
PWR 1 20PK
BENDIX WINGMAN GROUND

(8903) FWD/IP ADAPTER
(1700) (1023)
37 8
M67-GG A67-GY A67-G
GND 5
20WH 18WH 16WH
1
A11-GB
12WH
38
A11-GKJ
M67Y A67Y A67A
PWR 8
18PK 16PK
6WH
20PK
FUSE F5-A
M67YA
G1
(1014)
20PK
10A
H1
M5UE(+)
(A13FB)
J1939 CENTER TO FORWARD (9769M) (LOCATED AT LEFT SIDE
M5UE(-) CH3_15A DASH MOUNTED DUAL POST
LOW 6 20LTGN GROUND PLATE)
WABCO RADAR
(8904)
IGNITION RELAY #2
M67-GA (1012/1014)
GND 8 20WH CH3_05
M67YB
PWR 1
20PK
M67YC
2 20PK
M5UF(+)
M5UF(-) CH3_15C
20LTGN
M5UB(-) J1939 FORWARD TO

18GN CENTER (9970M)
CH3_15C
M5UF(-)
LOW 6 20LTGN M5U(-) J1939 CENTER TO
18GN FORWARD (9769M)
CH3_15C
M5UD(-)
18GN
M5UA(-) SMARTWAVE TPMS
18GN RECIEVER (8983F)
CH3_15C
J1939 FORWARD TO
M5UB(+)
CENTER (9970M)
18GN
CH3_15C
M5UF(+)
M5U(+) J1939 CENTER TO
20YL
18GN FORWARD (9769M)
CH3_15C
M5UD(+)
18GN
M5UA(+) SMARTWAVE TPMS
18GN RECIEVER (8983F)
CH3_15C

012 25MAR13 ADD CONN 8904. CONN B 91653N
8903 CAV 5 WAS 1, 1 WAS 2 AND 6 WAS 3. 75116N 25MAY11 AE08058097 039
Figure 117 Power Display (Cont.)
117
4.56. PREWIRE MOBILEYE, P. 40

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PREWIRE MOBILEYE
NAVISTAR, INC.
MOBILEYE
POWER FUSE F5-B
(382)
(1014)
A13A A13FB IGNITION RELAY# 2
A
16PK 12PK (1012/1014)
CH3_07
(1017)
A14 A14JE A14J A14 BATTERY FEED
B 8RD 6RD
18RD 12RD CH3_01
MOBILEYE GROUND
AND WIPER SIGNAL
(381)
A11-GC GROUN ADAPTER

A (1023)
12WH
CH3_021
A82KB WIPER MOTOR

B
16GY (4500)
CH4_21

91662T 22JAN13
AE08058097 040
Figure 118 Prewire Mobileye
118
041
119
042
120
4.59. DRIVER DISPLAY – VEHICLE INFORMATION, P. 43
Figure 121 Driver Display – Vehicle Information
121

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
MJV0088 CIRCUIT DIAGRAM, PORSTAR, LONESTAR

0610 12NOV13 GEOMETRY REMOVE. B 90656P
92050H 30MAY13 AE08058097 044
122
123
4.62. 4-WIRE CLOCK SPRING MODULE, P. 46

CHAPTER 4
NAVISTAR, INC. 4 - WIRE CLOCK SPRING MODULE
TURN SIGNAL
SWITCH
(1801)
B9D
7
18GY
4 WIRE CLOCK SPRING

(1807) BODY CONTROL
# J3
DCM/IP (1600)
(1800F/1800)
B9C
A
20GY
B12
B97 A97 B16
B
20GY 20PL
B11
B100 A100
C B1
20GY 20GY
B10
B85A A85A A5
D
20GY 20GY
MJV0370 CIRCUIT DIAGRAM, LONESTAR

0488 20MAY14 INITIAL RELEASE. A 92447S
92447S 04APR14 AE08058097 046
Figure 124 4-Wire Clock Spring Module
124
CHARGING AND CRANKING SYSTEM (CHAPTER 5)

5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1
Figure 125 Charging and Cranking – Manual Transmission
125
5.2. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2
CHAPTER 5
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
NAVISTAR, INC.
W/ SINGLE
150 AMP FUSE
200A
##A14 A14J A14JB
2RD
6RD 8RD 12RD
BLOCK
TYPE FUSE #A14
4RD
FUSE F3-A (1012)

GROUND
IGNITION SWITCH
(1023) W/TC10 XMSN (1100M)
+ -
D1
BTRY
1 3
10A
A17-GC
BATTERY 18WH
A11-GKJ A11-GCB
C1
W/ ULTRASHIFT
6WH 12WH
TRANSMISSION OFF
ACC IGN S
EATON GEN 3 W/ AUTOSHIFT
TCM CONNECTOR TRANSMISSION D B A
18RD
C
A15
(7105) ENGINE / IP
(1702)
A17-GC
START 16WH A17H
ENABLE 19 16PK
RELAY K17-GC A17-GC
4 18WH W / REMOTE
MINUS 18WH
START /STOP
START 21
K17C A17C
ENABLE 26 REMOTE
GROUND 18PK 18PK
LATCH START
STUD A104AH
RELAY
(LOCATED START 16DKBL
20 (5001/5000)
AT LEFT ENABLE K17B A17B B4 A4 CH7_08
SIDE DASH 32 18PK
RELAY 18PK
MTD DUAL 86
PLUS 30
POST
&A92#141
GND TC10 TCU

PLATE) CRANK
18PK
(7350)
87 RELAY
16DKBL
% A104AN
&K92#141 85 87A (1010)
20 18TN A3 B3
A17C
ALTERNATOR 16PK
R
A17
G B 16PK
STARTER IP/ ENGINE

POWER (1702-16) W/ ALLISON
%%K2-G
TC10 XMSN IP/ FWD

@K2-G
@@K2
%%K2
THERMAL
0BK
@@K2-G
1RD
4RD
2RD
0RD
@K2
2WH
K2-G
CHASIS
K2
4WH
OVERCRANK
1WH
(6316M) (1700)
CH7_12
*K17
16PK
M
B G
K2C-FL
K2A-FL
K2D-FL
K2B-FL
10RS
12BL
10RS
12BL
S
**K17
16PK
S
ENG BLOCK A B * W/ THERMAL OVERCRANK PROTECTION
GND (ON ** N/ THERMAL OVERCRANK PROTECTION
LEFT SIDE # SINGLE BATTERY FEED
B S
OF ENGINE) ## DUAL BATTERY FEED W/ LOAD SHEDDING
% W/ AUTO START / STOP
*K17 @@ W/1G L-N & DELCO ALTERNATOR
FUSIBLE 16PK @ W/2G L-N & BOSCH ALTERNATOR
LINKS %% W/2/0 AWG L-N ALTERNATOR
& W/ ALLISON TC10 XMSN
STARTER
TERMINAL

- - FOR CIRC K17C GAUGE G 92447S
18 WAS 16 AT R/D 7105. 61802Y 14SEP09 AE08058098 002
Figure 126 Charging and Cranking – Automatic Transmission
126
FAN WIRING (CHAPTER 6)

6.1. FAN WIRING – IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1

CHAPTER 6
FAN WIRING - IBB & 2010 SCR 13L ENGINE
NAVISTAR, INC.
W/ 2 SPEED FAN
ENGINE SENSOR INTERFACE

ECM 2
(6033)
(6019)
%K97A
7 11
18PL
%K97
20 10
18PL
%K23 LOW COLLANT SENDER

6 (6401)
18TN
K34D
ECL 49 1
18TN
ECM CONNECTOR 1
(6018)
K34B FAN SOLENOID

ECL 12V 42
18TN (6400/6400A)
A
EFAN 12V *K23
30
18TN
B
K23-G
EFAN 18
18WH
IP/ENG
(1702)
K92A20A 1
8 K92A20
18WH
16WH
* W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT

% W/ 2 SPEED FAN W/2015 OBD & GHG COMPLIANT

0239 20FEB14 REVISED AND REDRAWN. D 92524A
61802Y 10MAR09 AE08058099 001
Figure 127 Fan Wiring – IBB Engine and 2010 SCR 13L Engine
127
6.2. FAN AND ETHER START WITH ISX (2013), P. 1A

CHAPTER 6
FAN & ETHER START W/ISX (2013)
NAVISTAR, INC.
ECM FAN SOLENOID

(6000)
(6400)
K95AA K23-G B
57 20TN 20TN
K23 A
78
20TN
ENGINE/IP
CONNECTOR A41E
(1702/1702) 18TN
18
K41E K41EA A41E DRIVER IP/FWD
65 20TN 18TN 18TN DOOR CHASSIS
15 (3000) (1700)
A41D
18TN CH4_05 CH12_08A
K41D
20WH
A41D
18TN
B
ZERO VOLTREFERANCE
A (6703)
K95G
62
20WH
ETHER START
ECM
(6000) ETHER START
(6550)
K21
75
16TN
A ETHER BOTTLE
AUTOMATIC
CONTROL
VALVE
B
K21A
76
16TN

0488 20MAY14 ADDED CIRC A41E, A41D B 92447S
IN R/D 1702. 91662T 02JAN13 AE08058099 01A
Figure 128 Fan and Ether Start with ISX (2013)
128
6.3. STARTING AID – COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING AID - COLD START ASSIST (IBB &
NAVISTAR, INC. 2010 SCR 13L ENGINE)
COLD START ASSIST RELAY /

*FLAME START RELAY
(8410)
ENGINE SENSOR
INTERFACE
(6033)
K21B3
8 19 CSRD
18TN
K21B1
6 21 CSRE
18TN
K21B2
7 20 CSRC
18TN
K21A1 FLAME START

1 12TN GLOW PLUG
(6564)
K21A2
2
12TN
K14A1 K21-FL FLAME START

3 8RD 12BL BATTERY POWER
(6565)
*K14A
8RD
TIMER CIRCUIT
K14A1 INLINE FUSE
14RD (8107)
CH07_06A
*K14L TIMER CIRCUIT

14RD INLINE FUSE
(8106)
CH07_25
* W/ 2010 SCR 13L ENG

012 10MAY13 ADDED DESC FOR R/D C 92070B
8410.ADDED : CIRC K14A & K14L. 61802Y 10MAR09 AE08058099 002
Figure 129 Starting Aid – Cold Start Assist (IBB Engine)
129
6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A
NA ISTAR INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB & 2010 SCR 13L ENGINE
NAVISTAR, INC.
W/ VARIABLE SPEED FAN

ECM 2 (6033)
(6019)
@K97A
7 11
18PL
@K97
20 10
18PL
LOW COLLANT
SENDER
@K23
6 (6401)
18TN
K34D
ECL 49 1
18TN
ECM CONNECTOR 1 VARIABLE SPEED

(6018) FAN DRIVE
2 (6420)
K34B
ECL 12V 42
18TN
#K23
EFAN 12V 30 18TN 3
K23-G
EFAN 18 1
18TN
K23C
58 5
18TN
K23A1
49 18TN 2
8 *K34-GA 4
18WH
%K23B1
18WH
*K92A20 1
16GY
@ W/ VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT

# W/ VARIABLE SPEED FAN N/2015 OBD AND GHG COMPLIANT
* W/ VARIABLE SPEED FAN W/ ULTRASHIFT
PLUS XMSN & W/ BODY BUILDER
% W/ VARIABLE SPEED FAN N/ ULTRASHIFT
PLUS XMSN & N/ BODY BUILDER

0239 20FEB14 INITIAL RELEASE. A 92524A
92524A 14FEB14 AE08058099 02A
Figure 130 Fan Wiring IBB & 2010 SCR 13L Engine
130
6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3

CHAPTER 6
FAN & ETHER START W/2013 INTL IBB ENGINE
NAVISTAR, INC.
ECM FAN SOLENOID

(6000) (6400)
K95AA B
K23-G
57 20TN 20TN
A
K23
78
20TN
ENGINE/IP
(1702/1702)
18
K41E K41EA K41E
65 DRIVER
20TN 18TN 18TN
15 DOOR
K41D (3000)
18TN CH4_05
K41D
20WH B
ZERO VOLTREFERANCE
A (6703)
K95G
62
20WH
ETHER START
ECM
(6000) ETHER START
(6550)
K21
75
16TN
A ETHER BOTTLE
AUTOMATIC
CONTROL
VALVE
B
K21A
76
16TN

92447S 13MAR14
AE08058099 003
Figure 131 Fan and Ether Start with 2013 INTL IBB Engine
131
ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC.
ECM FUSE
(6712)
30A
ECM CONNECTOR 1 ECM BATTERY
(6018) FEED
B A
(1027)
BATTERY(+) K14G K14J K14AF

1
14RD 10RD 10RD
K14H
14RD
3 K14HA
BATTERY(+)
14RD
TIMER CIRCUIT
14RD
K14K
FLAME START INLINE FUSE

BATTERY POWER (8106)
(6565)
5 K14KA
BATTERY(+) B
14RD K121-FL K14L
12BL 16RD
K14L
TIMER 19 A 20A
18RD K14LA K14LB
18RD 16RD
ENGINE / IP FUSE F4-D
(1702) (1013) IGNITION RELAY #1
37 H4 G4 (1011 / 1013)
K13A A97F
KEYPWR 17 (A13FC) CH3_06
18PK 16PL
A97F 15A ULTRASHIFT XMSN
16PL RELAY
(1019)
CH11_01
ECM CONNECTOR 2
(6018)
BODY BUILDER
K92A5
CONNECTOR A 13 REMP1
18TN
(4706)
C K92A3 24 REMP1 GND
18TN
K92A3 IP/ENGINE
18TN (1702)
CH11_01
W/ULTRASHIFT XMSN
@K34-GA @K23B1
18WH 18WH
4 VARIABLE
SPEED FAN
@@K23B1
FSS GND 8 (6420)
18WH
K92A16 *K10WH5 K10-GA

GND 2
14WH 16WH 10WH
K92BA16 #K92B16 **K10WH5

GND 4 14WH 10WH GROUND STUD
14WH
K92C16 ##K92B16 ENGINE BLOCK GROUND)
GND 6 16WH
14WH
K5S(+)
J1939 (+) 34 J1939 TERM.
18YL
RESISTOR (7110)
J1939 (-) 47 K5S(-) CH3_14
18GN
K98GN ENGINE
CAN_L 35 B
18GN DIGNOSTIC
CONNECTOR
K98YL A
CAN_H 48 (4328)
18YL
ECM CONNECTOR 2
(6019)
K92D16
TIMER 2
14WH
K14M
BATTERY(+) 1
14RD

0486 13JUN12 ADDED: CONN R/D 4328, D 89976W
CAN 35 AND 48 IN CONN 6018. 61802Y 08MAY09 AE08058100 001
Figure 132 Electronic Engine Controls (2010 IBB Engine)
132
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS(2010 IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (CONT)
NAVISTAR, INC.
ENGINE SENSOR
ECM CONNECTOR 1 INTERFACE
(6018) (6033)
K41A
IAT 15 5
18TN
MAF 12V *K41C
20 8
18TN
@K41C
54
18TN
K41-GB
MAF GND 21 9
18WH
K41B
MAF 44 7
18TN
HCI INJECTOR
(6260VH)
K95H
1 10
18TN
K95J
2 11
18TN
EXHAUST
LAMBDA SENSOR
(6260VN)
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 18TN
5
ACCELERATOR
ENGINE / IP IP / DCM PEDAL MODULE
(1702) (1800) (1809)
THROTTLE IDLE
22 C5 C
K97C A97C B97C
APS1 5V 36 18VT
18PL 18PL
28 C4 A
K99B A99B
B99B
18PL 18PL 18VT
23 B4 B
K97B A97B B97B
APS1 GND 23
18PL 18PL 18VT
30 B5 D
K99D A97D B97M
APS2 5V 50 18PL 18VT
18PL
29 B6 E
K97N A97N B99N
APS2 GND 11 18PL 18PL 18VT
24 C6 F
A99M B99D
18PL 18VT
ECM CONNECTOR 2
(6019)
@ W/ MAXXFORCE 15L ENGINE

APS1 54
* W/ IBB ENGINE
K97M
APS2 55
18PL

012 27MAR13 ADDED WORD "CONT" IN C 92015W
TITLE DESC. 61802Y 08MAY09 AE08058100 002
Figure 133 Electronic Engine Controls (2010 IBB Engine) (Cont.)
133

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)
AFTERTREATMENT
ECM CONNECTOR 1 SENSOR
(6018) (6720)
K95-GC
EGT3 GND 10 6
18WH
27 K95C
EGT3 5
18TN
K95B
EGT2 16 3
18TN
K95-GA
EGT1 GND 22 2
18WH
K95A
EGT1 28 1
18WH
K95-GB
EGT2 GND 55 4
18TN
K95E
EGDP 12 8
18TN
K95-GD
18WH 7
K95DA
9
18TN
AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
#K23
FAN SOLENOID
18TN
(6400)
#K23-G
CH6_01
18WH
*K23
EFAN 12V 30
18TN VARIABLE SPEED
*K23-G FAN DRIVE (6420)
EFAN 18
18TN CH6_01
K23C
FSS 58
18TN LOW COOLANT
SENDER
(*6401 / #6407)
K34B
ECL 12V 42 B
18TN
K34D
A
18TN
ECM CONNECTOR 2
(6019)
EGDP GND 41
8 HCI FUEL
AFP2 5V
PRESSURE
(6730)
ECL 49
K95S
APF2 50 3
18TN
K95R
APF2 GND 42 2
18WH
K95DB
1
18TN
* W/ VARIABLE SPEED FAN 8600

# W/ 2 SPEED FAN 7000

DIAGRAM, PROSTAR. 61802Y 08MAY09 AE08058100 003
134

CHAPTER 7
ECM CONNECTOR 2 HCI FUEL VALVE

(6019) (6260VL)
K95K
ASV-H 7 1
18TN
K92M
ASV-L 20 18TN 2
BODY BUILDER CONN 2

(4706)
K92A19
46 18TN J
K92A1
AES 13 18TN H
K92A14
WEL 17 18TN D
K92A2
WIFL 14 18TN E
K92A6
WTSL 15 18TN F
K92A7
XCS 10 18TN G
BODY BUILDER CONN

(4705)
K92A12
RVAR 35 18TN C
K92A13
SCS 52 18TN D
K92A8
TACH 9 18TN G
K92A9
RAS 23 18TN E
K92A10
RPRE 30 F
18TN
**K92A15
18TN A
*K92A11
18TN #K92A11
RPRE 48 18TN B
27 ULTRA BODY
A92H
XMSN CONTLR#J3
18TN (1600)
CH11_1
OIL
38 B6 TEMP
AIR FILTER @K47T AIN
PLUG
RESTRICTION 18GY BODY
GAUGE 34 CONTLR#J5
(6703A) *K92A18 *K92A18A A30BC
(1602)
18TN 16TN 16TN
B 5
K28 A28 ENGINE
F9
18TN 18TN AIR
INTAKE
A ZERO VOLT
K9AAB
(6702)
18GY ENGINE/IP
CH3_32
(1702)
** W/ BODY BUILDER
@ N/ BODY BUILDER
# N/ ULTRA XMSN
* W/ ULTRA XMSN

DIAGRAM, PROSTAR. 61802Y 20APR09

AE08058100 004
135

CHAPTER 7
INTAKE AIR
ECM CONNECTOR 2 TEMPERATURE
(6019) (6703)
K41-G K41-GC
IAT GND 43 B
18WH 16WH
K41
A
16TN
ENGINE SENSOR
INTERFACE
(6033)
15
K97Y
EGRD 16 14
18TN
DAVCO
WIF SENSOR
W/ DAVCO FUEL / (1874)
WATER SEPARATOR
K95-GF
WIF GND 34 18WH 2
K95W
WIF 37 1
18TN
RAYCOR
WIF SENSOR
W/ RAYCOR FUEL /
(1874B)
WATER SEPARATOR
K95-GF
18WH 2
K95W
1
18TN

0486 03JAN12 MOVED 1800,1802,1600, B 75116N
1602 TO CH4-36. ADDED LONESTAR IN TITLE. 61802Y 08MAY09 AE08058100 005
136

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC.
(CONT)
A97VT FUSE F8-H

12PL (1017)
CH3_1,34
ACCESSORY
A13-GFK RELAY #2,4
18WH (1011 / 1013)
CH3_09
B1 B2
87 85
EGR VALVE RELAY

(1020)
30 86
A2 A1
A13FK FUSE F11-D
A97VT1
18PK (1020) CH3_08
12PL
ENGINE SENSOR
INTERFACE
(6033)
A97AA SART CLOCK

18PL (1610) CH4_34
K14F ENGINE / IP
BATTERY 3
18RD (1702-42)
K14FA K97VT1
BATTERY 4 12VT
18RD
K10-GJ *K10WH1 K10-GA

GROUND 1 12WH
16WH 10WH
(6314)
K10-GK **K10WH1
GROUND 2 HARNESS GROUND
16WH 16GY
(LEFT ENGINE
BLACK GROUND)
K21B3
CSRD 19 18TN
COLD START
K21B2 ASSIST RELAY
CSRC 20 18TN (8410)
CH6_02
K21B1
CSRE 21 18TN
VSS
(7600)
K47A B
VSS-L 13
18GY
K47 A
VSS-H 12
18GY
* N/ZERO VOLT REFERENCE

** W/ZERO VOLT REFERENCE

0486 03JAN12 ADDED: LONESTAR IN D 75116N
TITLE; CIRC K10WH1. 61802Y 21APR09 AE08058100 006
137
7.7. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE, P. 6A

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS-MAXXFORCE 15 LITRE
NAVISTAR, INC.
ECM FUSE
(6712)
ECM1 30A
(6018)
B A
K14G K14J K14AF

BATTERY(+) 1
14RD 10RD 10RD
K14H
14RD
BATTERY(+) K14HA
3
14RD
ECM BATTERY
14RD
K14K
FEED
(1027)
K14M ECM2
K14KA
BATTERY(+) 5 (6019)
14RD 14RD
CH7_06D
FUSE F4-D
ENGINE / IP (1013)
(1702-37)
H4 G4 IGNITION RELAY #1
K13A A97F
KEYPWR 17 (A13FC) (1011 / 1013)
18PK 16PL
15A CH3_06
A
K14LA K14LB
TIMER 19
18RD 16RD
TIMER CIRCUIT
20A
INLINE FUSE
COLD START B (8107)
K14L K14A1
ASSIST RELAY
16RD 14RD
(8410)
CH6_02
K92A16 K10WH5 K10-GA

GND 2
14WH 10WH 10WH
K92BA16 K92B16
GND 4 14WH
14WH
GROUND STUD
ECM2 (6314)
K92C16 K92D16
GND 6 (6019) (LOCATED AT LEFT SIDE
14WH 14WH
CH7_06D ENGINE BLOCK GROUND)
K5S(+) J1939 TERMINATING

J1939 (+) 34
18YL RESISTOR
K5S(-) (7110)
J1939 (-) 47
18GN CH3_14
ENGINE
DIGNOSTIC CONNECTOR
(4328)
K98GN
CAN_L 35 B
18 LTGN
K98YL
CAN_H 48 A
18YL

75116N 12NOV10 AE08058100 06A
Figure 138 Electronic Engine Controls – Maxxforce 15 Litre
138
7.8. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6B

CHAPTER 7
ELECTRONIC ENGINE CONTROLS -
NAVISTAR, INC.
MAXXFORCE 15 LITRE (CONT)
AFTERTREATMENT SENSOR
ECM1
(6720)
(6018)
EGT3 K95-GC
10 6
GND 18WH
K95C
EGT3 27 5
18TN
K95B
EGT2 16 3
18TN
EGT1 K95-GA
22 2
GND 18WH
K95A
EGT1 28 1
18TN
EGT2 K95-GB
55 4
GND 18TN
12 K95E 8
EGDP
18TN
ECM2
(6019) K95-GD
7
CH7_06D 18WH
9
K95DA
18TN
AFTERTREATMENT FUEL TEMP

K95DC
PRESSURE
18TN
(6260VM)
AFP1
41 K95-GE 1
GND
18WH
K95T
AFT 26 2
18TN
AFP1 K95V
25 4
18TN

75116N 17NOV10 AE08058100 06B
Figure 139 Electronic Engine Controls – Maxxforce 15 Litre (Cont.)
139
7.9. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6C

CHAPTER 7
NAVISTAR, INC. MAXXFORCE 15 LITRE (CONT)
ECM1 VARIABLE SPEED FAN

(6018) (6300)
K23B1 K23B2
EFAN 8 4
18TN 18TN
K23-G K23-H
FSS GND 18 1
18TN 18TN
FAN SOLENOID
(6400)
K23-G
A
18WH
K23
EFAN 12V 30
18TN
B
K23 K23A
3
18TN 18TN
K23A1 K23A2
FSS 5V 49 2
18TN 18TN
K23C K23D
FSS 58 5
18TN 18TN
ECL1 42
12V
LOW COOLANT SENDER 1

(6407)
#K34B
2
18LTGN
ECM2
(6019)
*K34E
18TN
ECL1 #K34D
49 1
18TN
*K34F
18TN
* W/ FAN DRIVE
# W/ 2 SPEED FAN

75116N 12NOV10 AE08058100 06C
140
7.10. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6D

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS-
NAVISTAR, INC. MAXXFORCE 15 LITRE (CONT)
ECM2
(6019)
HCI FUEL
K14M
1 VALVE
14RD ECM 1 (6260VL)
(6018)
K92D16 CH7_06A
2
14WH
K95K
ASV-H 7 1
18TN
K95M
ASV-L 20 2
18TN
HCI FUEL
PRESSURE
(6730)
AFP1/EGDP K95D K95D8

8 1
/AFP2/ 5V 18TN 18TN
K95R
AFP2 GND 42 2
18TN
K95S
AFP2 50 3
18TN
K95-GD AFTERTREATMENT
EGDP GND 41 SENSOR
18WH
(6720)
CH7_06B

- - INITIAL RELEASE. A 75116N
75116N 12NOV10 AE08058100 06D
141
7.11. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6E

CHAPTER 7
NAVISTAR, INC.
MAXXFORCE 15 LITRE (CONT)
ENGINE SENSOR
ECM 2 INTERFACE
(6019) (6033)
K97Y
EGRD 16 14
18TN
K41D
15
16TN
ENGINE / IP
(1702)
15
K41E
43 18
18TN
WIF SENSOR
(1874)
K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN
ECA
(7501)
W/ ULTRASHIFT PLUS TRANSMISSION
K11-G
B
10WH
ECA FUSE
(8104)
50A
B A
K14S K14R
C
10RD 10RD
HARNESS GROUND
ECA POWER (6314)
(1003)

75116N 12NOV10 AE08058100 06E
142
7.12. REMOTE START / STOP, P. 7

CHAPTER 7
REMOTE START / STOP
NAVISTAR, INC.
IGNITION RELAY #1
(1011 / 1013) BODY
(A13FC)
CH3_06 CONTROLLER ZERO VOLT
#J5 (1602) REF SPLICE
FUSE F4-H
(1620)
IP / ENGINE A
(1013)
NEUTRAL A9Z
(1702) ZVR E3
SWITCH C4 18GY
(7802)
32 D
B K97S A104AL D4 REMOTE A9R
18VT 16DKBL START / STOP 18GY
16DKBL
A104AK
33 RELAY #2
A K97J
(1018)
18VT
16DKBL
A104AM
30
G3 F2 A104AJ IP /
IP / 16DKBL SLEEPER
G1
SLEEPER (5000)
A75TL 87
(5000) A9RC CH7_08
18LTGN
CH7_08 18GY
F1
HOOD IP / FWD
G2
SWITCH CHASSIS 85 86
(8450) (1700)
44
A104-GA
B M97J ENGINE START
A9RB
18GY
18WH
REMOTE ALARM B
18VT A
18DKBL
A104AP
43 START / STOP (4101)

A M97H A104AN #1 RELAY
18VT 16DKBL (1018)
A104AF
18DKBL
18DKBL
A104AE
J2
BODY CONTROLLER BODY
#J5 H1 85 86 CONTROLLER #J4
(1602) (1601)
A104-G
HOOD ENGINE
18WH
A9RA
18GY
A104AR J1
18VT
M97H
CLOSED START F3
F13 18DKBL 87
/ NEUTRAL ALARM
(5000) CH7_08
SIGNAL H2
IP / SLEEPER
REMOTE
STOP E8 A104AA
30
RELAY 18DKBL
REMOTE
START F1 A104AB
RELAY 18DKBL
+
A104 9
12 V F15 7 E14
18DKBL 12V
3
18DKBL
A104A
CH10_23
BRAKE SWITCH
(8453)
ICON PARK
2B
6 A104AD
5B 18DKBL
4
SLEEPER CONTROL
ENABLE SWITCH
(1114M)
CLUSTER #1
10 8
(1500)
DIMR
A11-GAM A63-G - + A63DF A62DA OUT2
6
18WH 18WH 18DKBL 16DKBL PANEL
LT
A11-GAA
14WH
GROUND STUD
(1004)
(LOCATED AT LEFT @ W/ REMOTE START STOP
SIDEDASH MOUNTED * W/ AUTO START STOP

0486 03JAN12 ICON PARK BR SW REF. B 75116N
REVISED TITLE. RMVD R/D 1002 & 1003. 61802Y 10MAR09 AE08058100 007
Figure 143 Remote Start / Stop
143
7.13. REMOTE START / STOP (CONT.), P. 8

CHAPTER 7
REMOTE START / STOP (CONT)
NAVISTAR, INC.
H75WA NO IDLE INTERCONNECT TO REMOTE

18RD ESPAR REMOTE ENGINE
IP / SLEEPER START / STOP SW
HEATER START / STOP SW
(5000) (5700)
(5238) (5701)
REMOTE CH12_12
41 A
START / STOP H9RC
A9RC H9RC
RELAY # 1 18GY 6
18GY 18GY
(1018) CH7_07
25 B
A104AC H104AC H104AC
18DKBL 5B
18DKBL 18DKBL
13 E
SLEEPER H104-GB H104-GB
3
GROUND 18DKBL 18DKBL
ADAPTER
(5007)
1
F12 H11-GM
16WH
REMOTE
SWITCH
STOP
START /
GROUND STUD LOCATED IN

SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL
BODY CON # J5
(1602) DIODE CONN
(5702)
A
H104AHA
18DKBL
ENGINE START 29
A104AE B
ALARM
18DKBL
(4101) CH7_07
H104AE
18DKBL
28
CRANK RELAY
A104AH H104AH D
(1010) H104ABB H104ABB
16DKBL 18DKBL 2B
CH5_01,02 18DKBL 18DKBL
H4-A6 H4-A5
H104ABA
85
18DKBL
87A
87 C
H104ADA
7
18DKBL
A75TL
30
REMOTE 18LTGN 86
START / STOP
H4-C5 H4-C6
RELAY # 2
(1018) 30 REMOTE
CH7_07 A104AJ H104AJ STRT RELAY
NO IDLE
26 ESPAR
A104AB H104AB
BODY CONN # J4 HEATER
18DKBL 18DKBL
(1601) H75WP (5238)
CH7_07 27
18LTGN CH12_12
A104AA H104AA
H104ADA
18DKBL
18DKBL
18DKBL
39 REMOTE STOP
IGN SWITCH
*A13F H13F RELAY
(1100M)
16PK 18DKBL (5001)
CH3_05
H4-C3 H4-C4
AUX POWER #A13FG
RELAY 18PK 86
30
(1873)
CH3_05
87
87A
85
IGN RELAY # 1 H4-B4 H4-A3

38
(1011 / 1013) H13FL * W/ REMOTE START / STOP
A13FL
CH3_05 18PK # W/ THEFT DETERRENT &
18PK
40 W/ REMOTE START / STOP
SLEEPER CONTROL A104AD H104AD
ENABLE SW 18DKBL 18DKBL
(1114M)CH7_07

Figure 144 Remote Start / Stop (Cont.)
144
7.14. REMOTE START / STOP (CONT.), P. 8A

CHAPTER 7
REMOTE START / STOP
NAVISTAR, INC.
SLEEPER CONTROL
IP / SLEEPER PANEL
(5000) (5130)
REMOTE
41
START / STOP H9RC
RELAY # 1 A9RC C1
18GY
(1018) CH7_07 18GY
25
A104AC H104AC
18DKBL C2
18DKBL
13
SLEEPER H104-GB
C5
GROUND 18DKBL
ADAPTER
(5007)
1
F12 H11-GM
16WH
REMOTE
SWITCH
STOP
START /
GROUND STUD LOCATED IN

SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL
(5004)
BODY CON # J5
(1602) DIODE CONN
(5702)
A
H104AHA
18DKBL
ENGINE START 29
A104AE B
ALARM
18DKBL
(4101) CH7_07
H104AE
18DKBL
28
CRANK RELAY
A104AH H104AH
(1010) H104ABB
18DKBL 18DKBL C4
CH5_01,02 18DKBL
H4-A6 H4-A5
H104ABA
85
18DKBL
87A
87
C3
30
86
REMOTE
H4-C5 H4-C6
START / STOP
RELAY # 2 30 REMOTE
(1018) A104AJ H104AJ STRT RELAY
CH7_07 18DKBL 18DKBL (5001)
26
A104AB H104AB
BODY CONN # J4
18DKBL 18DKBL
(1601)
CH7_07 27
A104AA H104AA
H104ADA
18DKBL
18DKBL
18DKBL
39 REMOTE STOP
IGN SWITCH
A13F H13F RELAY
(1100M)
16PK 18DKBL (5001)
CH3_05
H4-C3 H4-C4
86
30
87
87A
85
IGN RELAY # 1 H4-B4 H4-A3

38
(1011 / 1013) A13FL H13FL
CH3_05 18PK 18PK
40
SLEEPER CONTROL A104AD H104AD
ENABLE SW 18DKBL 18DKBL
(1114M)CH7_07

- - INITIAL RELEASE. A 82357E
82357E 22DEC11 AE08058100 08A
Figure 145 Remote Start / Stop (Cont.)
145
7.15. NO IDLE HEAT, P. 9

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT
NAVISTAR, INC.
GROUND STUD IN NO IDLE

1 H11-GM SLEEPER REAR DOME FLOOR LIGHT
ENGINE HEAT H62D
10WH FACE OF FRONT (5124)
(5220) 18DKBL
LEFT BUNK PANEL CH9_19
13 D
H75-GSX H75-GAS H75-GAS
14WH 18LTGN
18DKBL
18LTGN
H62J
SLEEPER GND B NO IDLE
H75AF H75AF
ADAPTER ENGINE HEAT
18LTGN 18LTGN
(5007) (5222)
NO IDLE C
7 2B 5B
CONTROLLER 1 H75AR + 8
H75AR
(5216,5217) 18LTGN
18LTGN
CH12_09 +
A 1 6
3 4
NO IDLE H75AG H75AG -
CONTROLLER 2 18LTGN 18LTGN
-
18LTGN
10
(5217) H75AT
9
18DKBL
H75AT
18LTGN
H62AA
H75HA
ON/OFF 18LTGN
HOT PARK 2
BUTTON
H75HB
HEAT
18LTGN NO IDLE
LED NO IDLE
12 ENGINE COOL
ON/OFF CONTROLS
(5233)
(5230)
7 2B 5B
ON/OFF A 8
H77NE H77NE +
PARK COLD 17 18LTGN 18LTGN +
BUTTON
COOL B 1 6 4
H77NF H77NF -
LED 23 3 -
18LTGN 18LTGN
ON/OFF 9 10

Figure 146 No Idle Heat
146
7.16. TRI – PAC NO IDLE, P. 10

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRI - PAC NO IDLE
NAVISTAR, INC.
TRI - PAC
CONNECTOR
(5754)
B
A77SBY H77SBY TRI - PAC
16LTGN 16LTGN STAND-BY
C2 D2 A14TRI A
H14TRI
16RD 16RD
TRI - PAC 7.5A
(1116M) FUSE F9-B TRI - PAC
(1018) POWER
7 2B 5B
8 A14TRIA
16RD
3 1 6 4
10
9
TRI - PAC RECTIFIER

(5757)
A13TRIA
16PK B
FUSE F4-H
IGNITION (1013)
RELAY #1 C4 D4
A13TRIB
(1011 / (A13FC) A
16PK
1013) 7.5A
CH3_06
18DKBL
A62-GBN
A62DE
18WH
CLUSTER #1
(1500)
A11-GBA
14WH
A62DA DIMR OUT2

6
16DKBL PANEL LT
A11-GKJ
6WH
GROUND STUD
(1005)
(LOCATED AT LEFT
SIDE DASH MOUNTED
DUAL POST GROUND
PLATE)

0486 03JAN12 ADDED LONESTAR B 75116N
IN TITLE. REMOVED CONN 1002 AND 1006. 61802Y 10MAR09 AE08058100 010
Figure 147 Tri – Pac No Idle
147
7.17. IDLE CONTROL TEMP SENSOR, P. 11

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE CONTROL TEMP SENSOR
NAVISTAR, INC.
IDLE CONTROL
IDLE CONTROL
TEMP SENDER
TEMP SENSOR
(8455 / 8455A)
(8456 / 8456A)
M41-G
1 1
16TN
M41A
2 2
16TN
IDLE CONTROL
IDLE CONTROL
TEMP SENSOR
TEMP SENSOR
(9773A / 9773B)
(9773)
1 R41-G
1
16TN
R41AA
2 2
16TN

75116N 15NOV10 AE08058100 011
Figure 148 Idle Control Temp Sensor
148
7.18. AUTO START / STOP, P. 12

CHAPTER 7
AUTO START / STOP
NAVISTAR, INC.
RPM J5
AUTO S/S
(4115)
BODY CONTROLLER #J4
A14BR1 A14BR2 (1601)
A
6RD 12RD
AUTO
A104BC
F1 S/S
18DKBL
FUSE F9-H
RELAY
A14BE
B4
(1018)
16RD
20A
86-J2 H2 30 A4
A14BD
12RD
RPM J3 AUTO S/S
(4113) RELAY
87 AUTO S/S
(1018)
LOGIC &
85 H1 J1
KEY FEED
A11-GR (1605)
A104AR 18WH
4
18DKBL
A104SR
18DKBL
A104AP
2 A11-GAM CAB
18DKBL +
9 7 18WH GROUND
CH3_22
1
A11-GS
2B 18WH
3
AUTO A104SP
S/S 21
18DKBL
ON
1 5B SLEEPER CONTROL
AUTO
A104SS ENABLE SWITCH
S/S 22
18DKBL MTD IN IP
OFF CLUSTER #1
(1114M)
(1500)
A62DF A62DA
16DKBL 6
10 18DKBL
8+
-
RPM J1
(4111)
A11-GT
18WH
A11-GA
GROUND 2 14WH
LOGIC A15XM
6
POWER 18RD
A5SR(+)
J1939(+) 3
18YL J1939 DATA LINK
A5SR(-) CH3_13A,16A
J1939(-) 4
18GN

012 16AUG12 FUSE AT F9-H LOCATION C 87136T
WAS 10A. 74016A 31MAR11

AE08058100 012
Figure 149 Auto Start / Stop
149
7.19. AUTO START / STOP (CONT.), P. 13

CHAPTER 7
AUTO START / STOP (CONT)
NAVISTAR, INC.
RPM J3 (4113)
BUNK SWITCH
(NOT USED) 18
NO IDLE COOL A77CS IP/SLPR(5000-2)

19
INPUT SLPR-RPM 18LTGN CH
NO IDLE HEAT IP/SLPR(5000-30)

20 A75HS
INPUT SLPR-RPM CH
18LTGN
NO IDLE HEAT A104SP

21 IP/SLPR(5000- )
INPUT SLPR-RPM 18DKBL
CH
NO IDLE HEAT A104SS IP/SLPR(5000- )

22
INPUT SLPR-RPM 18DKBL CH
RPM J4 (4114)
A12XM A12
A IGN SWITCH (1100M-C)
TO ACC GRID 18LTBL 18LTBL CH3_09
A13XM A13F IGN SWITCH (1100M-D)

TO IGN GRID B
18PK 18PK CH3_05
ISOLATED RELAY A14BC AUTO START/STOP

C
TO CTR CHS 18RD CH7_15
STARTER # A104AL AUTO START/STOP

INTERLOCK D &A104AM CH7_14
16DKBL
NO IDLE HEAT A77CR IP/SLPR (5000-41)

OUTPUT SLPR-RPM E
18LTGN CH
NO IDLE COOL A75HR IP/SLPR(5000-27)

H 18LTGN
OUTPUT SLPR-RPM CH
# W/ MANUAL XMSN
& N/ MANUAL XMSN

DIAGRAM, PROSTAR 74016A 31MAR11 AE08058100 013
Figure 150 Auto Start / Stop (Cont.)
150

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUTO START / STOP (CONT)
NAVISTAR, INC.
MANUAL XMSN
RPM J4 (4114) NEUTRAL
IP/ENGINE SAFETY SWITCH
(1702) (7802)
B
32
STARTER # A104AL # K97S
D
INTERLOCK 16DKBL 18VT
33
# K97J
18VT
A
IP / FWD CHS
# A104AM (1700/1700F)
16DKBL
44
& A104AM
16DKBL
CRANK RELAY 43
(1010) A104AN
CH5_01 16DKBL
START/STOP JUMPER / FWD CHS

HOOD HOOD SWITCH/JUMPER START/STOP HOOD SWITCH
SWITCH (8450B) (8450A)
A A
A
97H M97H
18VT 18VT
(JUMPER 3915384C91)
B B
97J M97J
18VT 18VT
B
(REFERENCE 3588849C91) # W/ MANUAL XMSN

& N/ MANUAL XMSN

0488 20MAY14 COLOUR VT OF CIRC C 92447S
M97H WAS VY AT RD 8450A. 74016A 06APR11 AE08058100 014
151

CHAPTER 7
AUTO START / STOP (CONT)
NAVISTAR, INC.
AUTO START/STOP
ISOLATOR ASSEMBLY
%(9999A)//@(9999B)//*(9999C)
CHASSIS
B
GROUND ADAPTER % N104A-G
(8804) CH3_27 @ N104B-G
* N104C-G
18DKBL
RPM J4 (4114)
IP/ CENTER CHS
(1701F)
% N104A A
29
ISOLATED BTRY A14BC @ N104B
C
RELAY TO CHS 18RD * N104C
18DKBL
REMOVE POSITIVE CABLE 0 RD

TO ISOLATE BATTERY ISOLATOR ASSEMBLY MOUNTED ON
STD BTRY BOX BACK PANEL-OUTSIDE
(REFERENCE 3899988C92)
ISOLATED
BATTERY
+ - IB1 X1(+)
RD
X2(-)
+ - IB2 RD
+ -
PRIMARY
BATTERY BOX
% LSM BOC BTRY BOX
W/ 4 BATTERIES 0 RD @ LSM UC BTRY BOX
* RSM UC BTRY BOX
+ -

DIAGRAM, PROSTAR. 74016A 15JULY11 AE08058100 015
152
7.22. ELECTRONIC ENGINE CONTROLS (ISX 2013), P. 16

ELECTRONICS ENGINE CONTROL (ISX 2013)
NAVISTAR, INC.
ECM
(6000)
K14A6 K144A K14AF BATT ECM

ECM PWR 1 1 POSITIVE
16RD 10RD 10RD
(9253)
K14A5
ECM PWR 25 16RD
K14A4
ECM PWR 26 16RD
K14A2
ECM PWR 27 16RD
K14A1
ECM PWR 28
16RD
K13D DFM TANK HARNESS CONN
16PK (674D)
ECM IGN CH7_18
5A FUSE A B ENGINE/IP
(6001) (1702)
37 ULTRASHIFT XMSN
K13B K13C K13 A97F
INPUT SIGNAL 5 (1019)
18PK 18PK 16PK 16PL
CH11_01
30
K99D A99D
DFM/IP
18VT 18VT
(1800)
CH7_24
SENSOR K6A K6C COOLANT MODULE
8 (1378)
SUPPLY 20PL 16VT
CH7_17
#K95WA #K95W
WIF 13 1 RAYCOR WIF ZERO VOLT
20TN 18TN
SENSOR REFERANCE
(1874A) (6703)
2
*K95-GG C
18WH
K95WA K95W
20TN 1 DAVCO WIF
18TN
SENSOR
(1874)
2
#K95-GF
20WH
K95G A
ECM RETURN 62 20WH
K10-GH K10-GA K10-GJ K10-G

ECM RETURN 49 16WH 10WH 10WH 8WH
K10-GK ECM GEN3
K10-GG 36 TCM CONN
12WH
ECM RETURN 50 16WH (7105)
ENGINE
K10-GF BLOCK GND
ECM RETURN 51 (6303)
16WH
K10-GE
ECM RETURN 52 16WH
K10-GB
ECM RETURN 73
16WH
FREON COMPRESSOR
(6200)
K77-G
A
16WH ENGINE/IP
(1702-10)
K77 A77 BODY CONTROLLER
B C
16LTGN 16LTGN (1603)
K95AA K95AB
ECM RETURN 57 4
20TN 20TN
COOLANT FLOW VALVE
K95AB (5200)
VALVE 82 20TN 1
#W/ FUEL/WATER SEPARATOR DAVCO

*W/ FUEL/WATER SEPARATOR RACOR

0610 27AUG13 R/D 9253 WAS 1027. C 92159Y
91662T 27DEC12 AE08058100 016
Figure 153 Electronic Engine Controls (ISX 2013)
153
7.23. ELECTRONIC ENGINE CONTROLS (ISX 2013) (CONT.), P. 17
Figure 154 Electronic Engine Controls (ISX 2013)(Cont.)
154
7.24. ISX 2013 DEF & AFTERTREATMENT, P. 18

CHAPTER 7
NAVISTAR, INC. ISX 2013 DEF & AFTERTREATMENT
AFTERTREATMENT FUSE
(5501)
DEF TANK HARNESS CONN AFTERTREATMENT
30A
(674) PDM
(679)
A B
14
K14C K14B K14 14
C2
12RD 10RD 16RD 16RD
20 14A
K14A 14B
16RD C4
16RD 16RD
AFTERTREATMENT
POWER
(5500) 14C
A9
16RD
ECM CONN 16
K13D 14D
(6000) B9
16PK 16RD
CH7_16
K10-GL 4
K10-GM 10 10B
16WH 16WH 16WH 16WH 3
AFTERTREATMENT 15
K13 K13A 13 13A
CONN 4
16PK 16PK 16PK 16PK
(670A)
CH7_23 TANK SENSOR
16PK
K10-GK
13B
TEMP LEVEL
18WH
16WH
16WH
10A
10C
(678)
K13B
18PK
C5
13 A10
6 DEF PUMP
(680)
CH7_19
OEM CROSSOVER
CONN
(8500)

91662T 10JAN13 AE08058100 018
Figure 155 ISX 2013 DEF & Aftertreatment
155
7.25. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19

CHAPTER 7
ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.
DEF PUMP
(680)
10A
6
16WH DEF TANK
HARNESS CONN ECM CONN
DEF TANK (674/674D) (6000)
HARNESS CONN
(674) CH7_18
1
95D K95D
9 79 DEF SUPPLY
16TN 20TN
2
95L 95E K95E
8 54 DEF RETURN
16TN 18TN 20TN
12 95M
16TN 3
95F K95F
10 6 DEF SUPPLY
16TN 20TN
95G 5 K95G
11 81 PRESS
16TN 20TN
AFTERTREATMENT 8 VALVE
95J K95J
2 COOLANT
PDM 16VT
16TN MODULE
(679)
7 (1378)
95H K95H
4 CH7_17
16TN 20TN PRESS
9
95K K95K SENSOR
3 16
16TN 20TN SIGNAL
10
95AB 95A K95A1
B2 39 DIAGNOSTIC
16TN 16TN 20TN
2
BACKFLOW HEATER LINE
(675)
K95MB
20TN 85 MONITOR 2
95AA
1
16TN
95-G 11 K95M K95MA
95-GA
2 20TN 84 MONITOR 1
16TN 16TN 16TN
95-GB
PRESSURE 2 16TN
HEATER 12
95-BA 95B K95B
LINE 1 38
16TN 16TN 20TN DIAGNOSTIC
(676)
1
95BB
B4
16TN
SUCTION HEATER LINE
(677)
95-GC
2 16TN
13
95-CA 95C K95C
1 40 DIAGNOSTIC
16TN 16TN 20TN
3
95CB
B6
16TN
95_GAD 17 K95-GA
B7 7 HEATER
16TN 20TN
RELAY
95-GBD 6
95-GBA K95-GB
B1 3 HEATER
16TN 16TN 16TN
RELAY
95-GBB
B3
16TN
95-GBC
B5
16TN

91662T 10JAN13 AE08058100 019
Figure 156 ISX 2013 DEF & Aftertreatment (Cont.)
156
157
158

ISX 2013 DEF AND AFTERTREATMENT (CONT)
NAVISTAR, INC.
DEF PUMP
(680)
AFTERTREATMENT PDM
(679)
95N B8
5
16TN
95RA
16TN A2
95RB
16TN
95R
A4
16TN
95RC
A9
16TN
95S C1
16TN
16TN
95T
95TA
16TN A1
95TB
A3
16TN
95TC
A5
16TN
95P
16TN C3
95PA
A8
16TN
95PB
16TN A7
B10
14E
16RD C6

91662T 10JAN13 AE08058100 022
159

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.
BATTERY NEGATIVE
(9260)
K10-H
2
10WH
DEF TANK
HARNESS CONN
(674D) SCR SENSOR
AFTERTREATMENT CONN
TABLE
(670A / 670)
(671)
K10-GL 3 10
K10-GM 10A
4 16WH 9
16WH 16WH 18WH
K13A 4
K13 13 13A
15 10
16PK 16PK 18PK
16PK
K10-GK
K13B
18PK
18WH
DPF SENSOR
TABLE
(672)
13B
4
18PK
10B 3
18WH
7
COOLANT K9 9
5
MODULE 18TN 18GY
(1378)
CH7_17 10 6
K6 8
18VT 18GY
6
OEM CROSSOVER
CONN
(8500)
13

0610 27AUG13 ADDED CIRC K10-H TO B 92159Y
R/D 9260. 91662T 10JAN13 AE08058100 023
160
7.30. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24
Figure 161 Accelerator Pedal Module (ISX 2013)
161
7.31. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS (2010 SCR
13L ENGINE)
NAVISTAR, INC.
PDM 4 WAY
(6712)
ECM CONNECTOR 1
(6018) 4 3 ECA
(7501)
BATTERY(+) K14G K14J K14AF

1 C
14RD 10RD 10RD
K14H
14RD
K11-G
B
10WH
3 K14HA GROUND STUD

BATTERY(+)
14RD (6314)
K14K TIMER CIRCUIT
14RD FLAME START INLINE FUSE
BATTERY POWER K14L (8106)
(6570) 14RD
5 K14KA B
BATTERY(+)
14RD K14A K14L
8RD 16RD
A 20A
K14LA K14LB
TIMER 19 18RD 16RD
FUSE F4-D
(1013) IGN RELAY #1
&A97F (1011/1013)
(A13FC) CH3_06
16PL H4
ENGINE / IP 10A G4
(1702-37)
ULTRASHIFT XMSN
K13A K13 A97F RELAY(1019)
KEYPWR 17
18PK 18PK 16PL CH11_01
ECM CONNECTOR 2
(6018)
BODY BUILDER
K92A5
CONNECTOR A 13 REMP1
18TN
(4706)
C K92A3 24 REMP1 GND
18TN
W/ULTRASHIFT XMSN IP/ENGINE

K92A3
18TN (1702)
CH11_01
VARIABLE
SPEED FAN
(6420)
@K34-GA @K23B1
18WH 18WH
4
%K23B1
FSS GND 8
18WH
K92A16 *K10WH5 K10-GA

GND 2
14WH 10GY 8WH
*K92BA16 *K92B16 #K10WH5

GND 4 GROUND STUD
14WH 14GY 10WH
#K92B16 ENGINE BLOCK GROUND)
*K92C16
GND 6 14WH (6314)
14WH
K98GN
35 B ENGINE
20GN
DIAGNOSTIC
K98YL A CONNECTOR
48
20YL (4328)
* N/ ZERO VOLT REFERENCE

ECM CONNECTOR 2
(6019)
# W/ ZERO VOLT REFERENCE
K92D16
TIMER 2
14WH @ W/ ULTRASHIFT
K14M
BATTERY(+) 1
14RD % N/ ULTRASHIFT
& W/ ALLISON TC10 XMSN
MJV0088 CIRCUIT DIAGRAM,PROSTAR

0488 22JAN14 ADDED CIRC A97F AT R/DB 84576N
1702 & A13FC AT R/D 1013. 92070B 24APR13 AE08058100 025
Figure 162 Electronic Engine Controls (2010 SCR 13L Engine)
162
7.32. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26

CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L
NAVISTAR, INC.
ENGINE)(CONT)
K41A
IAT 15 5
ECM 18TN
CONNECTOR 1 54 K41C 8
(6018) 18TN
MAF GND 21 K41-GB 9
18WH ENGINE SENSOR
K41B INTERFACE
MAF 44 18TN
7
(6033)
K41-GA
9 6
18WH
ADD TRANS
MODULE 3 K47A125 12
(1503) 18TN
CH11-09
TCU CONN
(7150)
CH11-07
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
EXHAUST
K95VB LAMBDA SENSOR
46 3
HEATER - 18TN (6260VN)
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
TC10 TCU
*K5R128 *K5S108 *K5B128 (7350)
18YL 18YL 18YL CH11_12
TCU CONN
K5S128 K5B108
34 (7150)
20YL 18YL CH11-05
TC10 TCU
*K5R108 *K5S108 *K5B108
(7350)
18GN 18GN 18GN
CH11_12
ADD TRANS
K5S108 MODULE 3
20GN (1503)
K5S108 K5A108 K5B108 CH11-09
47
18GN 18GN 18GN TCU CONN
(7150)
ENGINE / IP CH11-07
(1702) ACCELERATOR
17 PEDAL MODULE
IP / DCM
K5R108 (1809)
(1800)
18GN
THROTTLE IDLE
22 C5 C
K97C A97C B97C
APS1 5V 36 18VT
18PL 18PL
28 C4 A
K99B A99B
B99B
18PL 18PL
18VT
23 B4 B
K97B A97B B97B
APS1 GND 23
18PL 18PL 18VT
30 B5 D
K99D A97D B97M
APS2 5V 50 18PL 18VT
18PL
29 B6 E
K97N A97N B99N
APS2 GND 11 18PL 18PL 18VT
24 C6 F
A99M B99D
ECM CONNECTOR 2 18PL 18VT
(6019) 31
APS1 54 * W/ALLISON TC10 XMSN
K97M
APS2 55
18PL
K92A18 K92A18A
48
18TN 16TN

- - REVISED AND REDRAWN. B 84576N
92070B 24APR13 AE08058100 026
Figure 163 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)
163

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR 13L
NAVISTAR, INC. ENGINE)(CONT)
DASH CONN
(1702-17)
K5R108
ECM CONNECTOR 1 18LTGN
(6018)
J1939 TERMINATOR
K5A108 K5C108 (7110B)
18LTGN 18LTGN CH3-40
K5S108 TCU CONN

47 K5B108
20GN (7150)
18LTGN
CH11-07
#K23
18TN FAN SOLENOID
#K23-G (6400)
18WH CH6-01
*K23
EFAN 12V 30
18TN
VARIABLE SPEED
EFAN 18 *K23-G FAN DRIVE (6420)
18TN CH6-01
K23C
FSS 58
18TN
K34B LOW COOLANT

ECL 12V 42 2
18TN SENDER
K34D (*6401 / #6407)
1
18TN
K34B
18TN B LOW COOLANT
ECM CONNECTOR 2 SENDER L/S
(6019) K34D A (6408)
18TN
ECL 49 W/ 2 SPEED FAN
* W/ VARIABLE SPEED FAN 8600

# W/ 2 SPEED FAN 7000

92070B 24APR13 AE08058100 027
164

CHAPTER 7
ENGINE)(CONT)
NAVISTAR, INC.
ECM CONNECTOR 2
(6019)
BODY BUILDER CONN 2
(4706)
K92A19
46 18TN J
K92A1
AES 13 18TN H
K92A14
WEL 17 18TN D
K92A2
WIFL 28 18TN E
K92A6
WTSL 15 18TN F
K92A7
XCS 10 18TN G
K92A4
37 18TN B
ECM 1 BODY BUILDER CONN

(6018) (4705)
K92A16
57 H
18TN
K92A17
56 J
18TN
K92A12
RVAR 35 C
18TN
K92A13
SCS 52 D
18TN
K92A8
TACH 9 G
18TN
K92A9
RAS 23 E
18TN
K92A10
RPRE 30 F
18TN
**K92A15
18TN A
*K92A11
16TN #K92A11
RPRE 48 18TN B
ENGINE/IP
(1702) ULTRASHIFT BODY
27
A92H XMSN CONTLR#J3
18TN 1019 (1600)
CH11_1 OIL
B6 TEMP
AIR FILTER K47T AIN
38 PLUG
RESTRICTION 18GY BODY
GAUGE 34 CONTLR#J5
(6703A) *K92A18 *K92A18A A30BC
(1602)
18TN 16TN 16TN
B 5
K28 A28 ENGINE
F9
18TN 18TN AIR
INTAKE
A 2
K9AAB A9AA A9A
E5
18GY 20GY 18GY
K9AAB K9AA
18GY 16GY
K9AAB ZERO VOLT
18GY (6702) ** W/ BODY BUILDER
CH03_38 @ N/ BODY BUILDER
# N/ ULTRASHIFT XMSN
* W/ ULTRASHIFT XMSN

92070B 24APR13
AE08058100 028
165

CHAPTER 7
ENGINE)(CONT)
NAVISTAR, INC.
*K41E ENGINE/ IP
18TN (1702)
CH4_05
AAT CHASSIS ENGINE AMBIENT
ECM CONNECTOR 2 INTERCONNECT AIR TEMP
(6019) (6715) (5899)
2
K41E N41E
IAT GND 43 18TN B
18GY
1
N41D
A
18BK
ENGINE SENSOR
INTERFACE
(6033)
K41D
15
16TN
K97Y
EGRD 16 14
18TN
DAVCO
N/ M-NGV-SS-HDD FUEL / WIF SENSOR
WATER SEPARATOR (1874)
K95-GF
WIF GND 34 18WH 2
K95W
WIF 37 1
18TN
RAYCOR
W/ M-NGV-SS-HDD FUEL /
WIF SENSOR
WATER SEPARATOR
(1874B)
K95-GF
2
18WH
K95W
1
18TN
* W/ 2013 INTL IBB ENGINE

0488 20MAY14 ADDED CIRC K41E TO R/DB 92447S
6019 CAV 43. 92070B 24APR13 AE08058100 029
166

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L
NAVISTAR, INC.
ENGINE)(CONT)
A97VT FUSE F8-H

12PL (1017)
CH3_1,34
A13-GFK ACCESSORY
18WH RELAY #2,4
(1011 / 1013)
CH3_09
B1 B2
87 85
EGR VALVE RELAY

(1020)
30 86
A2 A1
FUSE F11-D
ENGINE SENSOR A13FK
(1020)
A97VT1
INTERFACE 18PK
CH3_08
12PL
(6033)
A97AA SART CLOCK

K14F 18PL (1610)
BATTERY 3 ENGINE / IP CH4_34
14RD (1702-42)
K14FA K97VT1
BATTERY 4 14RD
14RD
K10-GJ *K10WH1 K10-GA

GROUND 1 12GY
16WH 8WH
(6314)
K10-GK **K10WH1
GROUND 2 HARNESS GROUND
16WH 12WH
(LEFT ENGINE
BLACK GROUND)
K21B3
CSRD 19 18TN
COLD START
K21B2 ASSIST RELAY
CSRC 20 18TN (8410)
CH6_02
K21B1
CSRE 21
18TN
VSS
(7600 / 7600A)
K47A B
VSS-L 13
18GY
K47 A
VSS-H 12
18GY
TRANSFER CASE JUMPER
TO CENTER CHASSIS
(9750F)
#K47A
B
18GY
#K47 A
18GY
* N/ZERO VOLT REFERENCE

** W/ZERO VOLT REFERENCE
# W/AUX XMSN EFFECTS

92070B 24APR13 AE08058100 030
167
7.37. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT(2010 SCR 13L ENG)
NAVISTAR, INC.
AFTERTREATMENT CONN
(670A / 670)
ACM 96 WAY J1
(685) DPF SENSOR TABLE
(672)
7
95O 9
42 5
20TN 18GY
8
95P 95
70 6
20TN 18TN DEF DOSER
(673)
11
95S 95(+)
77 1
20TN 18TN
12
95T 95(-)
53 2
20TN 18TN
ACM 58 WAY J2
(686)
9 6
95Q
19 18GY 8
20TN
10 95A
95R
18 18TN 7
20TN
10B
3
18WH
13B
4
18PK
SCR SENSOR TABLE

DEF HARNESS (671)
PWR & GND 3
95-GE 10 10A
(690) 9
16TN 16WH 18WH
CH7_32
4
DEF HARNESS 95-EB 13 13A
INTERCONNECT 10
16TN 16PK 18PK
(670)
CH7_32

92070B 26APR13 AE08058100 031
Figure 168 DEF and Aftertreatment (2010 SCR 13L ENG)
168
7.38. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L ENG)
NAVISTAR, INC.
DEF HARNESS NON VENTED AIR

ACM J1 INTERCONNECT SHUTOFF VALVE (ASOV)
(685) (674) (6260A)
1
95H K95H
79 2
20TN 18TN
2 FUEL PRESSURE
95I K95I SENSOR(FPS)
32 1
20TN 18TN (6260FP)
5
95L K95L
72 3
20TN 18TN
6
95M K95M
18 2
20TN 18TN
7
95N K95N
89 1
20TN 18TN
8
95G K95G
5 1
20TN 18TN HYDRO CARBON
9 DOSING VALVE
95F K95F
29 2 (HCI)(6260H)
20TN 18TN
ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
13 (6260F)
95AK4A 95AK4 K95AK4
5 14TN 16TN 16TN
95AK3 12 K95-AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 16TN 13
14TN 12TN (6567)
95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)
AFTERTREATMENT
PDM (679)
A8
*13BB
A6
18PK
NOX SENSOR
13BB
A10 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN
K95-GB
95-AV 4
A7 AFTERTREATMENT 18TN
10TN
HARNESS
95EB INTERCONNECT
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95-AU CH7_31
C1
10TN
95EA TANK
16TN 4 SENSOR
A1 HARNESS
(678) DEF HARNESS
*95GC GROUND
B5 PWR & GROUND
18TN *95DA (6314)
A5 (690)
10TN
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI
A9
10TN
10TN 95-GE HARNESS

16TN INTERCONNECT
95-GC
B9 (670) CH7_31
18TN
95-GG 95-GH 95-GD TANK SENSOR 4
12TN 3 TEMP/LEVEL
DEF PUMP 12TN 16TN
(678) PDM 15 WAY
(680)
(6567)
95-GB
16TN 6
95-GF 95-G
95AL 4
B8 5 12TN 14TN
16TN ACM J2
95-GA (686)
95AF 95AI SUCTION HEATER
B2 14TN 6
16TN 16TN LINE (677)
CH07_34
* W/ 9 GALLON DEF

92070B 26APR13 AE08058100 032
Figure 169 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)
169

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L)(CONT)
NAVISTAR, INC.
ACM 58
WAYJ2 SUPPLY
(686) MODULE
(680)
95Y
46 9
18TN
95X
2 8
18TN
95Z
48 10
20TN
95U
57 2
20TN
95V
45 3
20TN
34 95AB
12
20TN
TANK SENSOR
95-GB 6
(678)
16TN
CH7_32
95AJ
47 1
20TN DEF TANK
HEATING
VALVE
ACM 96 95AK
4 (691)
WAY J1 20TN
(685)
55
95AX
63 B7 AFTERTREATMENT
20TN
PDM
95AY (679)
7 B1
20TN
95AT
8 A2 SUPPLY
20TN
MODULE
95AF (680)
B2
16TN
95W
17 4
20TN
95AA
56 11
20TN
95AC
52 1
18TN
BACK FLOW
95AG HEATER PRESSURE
2 (675)
16TN HEATER
(676)
95AD
28 1
18TN
95AAA 95AH
2
16TN 16TN
95AE
4
18TN
1
SUCTION
HEATER
95AI (677)
2
16TN

92070B 03MAY13 AE08058100 033
170

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L)(CONT)
NAVISTAR, INC.
W/ 9 GALLON DEF HARNESS
AFTERTREATMENT
PDM
(679)
95AU
C1
10TN
A1
95AV
A3
10TN
C3
95AW
C6
10TN
ACM J1
B6 (685)
95AT
A2 8
20TN
95AX
B3 63
20TN
B1 95AY
7
20TN
ACM J2
(686)
95AS
A4 33
18TN
DEF PUMP
(680)
95AL
B4 5
16TN

92070B 03MAY13 AE08058100 034
171
7.41. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35

CHAPTER 7
CAB J1939 DATA LINK(2010 SCR 13L ENG)
NAVISTAR, INC.
DEF HARNESS *K5A128 *K5B128

ACM 96 WAY INTERCONNECT 18YL 18YL
J1 (685) (674)
17 K5A(+)
5AC(+) 5A(+)
15
20YL 18YL
18YL
ECM1 TC10 TCU
16
K5A(-) (6018) (7350)
16 5AC(-) 5A(-)
18GN CH03_41 CH11_12
20GN 18GN
K5C108 TCU CONN

18LTGN (7150)
CH11_07
*K5A108 *K5B108
PABLIC CAN 18GN 18GN
EGNR DIAG CONN
TERM RESISTOR (6748)
(681)
A
5AB(-)
A
18GN
B
K5B(+)
K5B(-)
5AB(+)
18YL
C
18GN
18YL
ENGINE SENSOR
INTERFACE
(6033)
K5A(+)
16
18YL
K5A(-)
17
18GN
K5C(-)
K5C(+)
18GN
18YL
NOX SENSOR
(608)
18
K5(-) K5D(-)
18GN 18GN 2
19
K5(+) K5D(+)
3
18YL 18YL
AFTERTREATMENT
HARNESS SCR SENSOR
INTERCONNECT TABLE
(670) (671)
5(+) 5
5A(+) 5B(+) 7
18YL 18YL 18YL
6
ACM 58 WAY 5(-) 5A(-) 5B(-) 8
J1 (686) 18GN 18GN 18GN
1
5BB(+) 5B(+) 5(+)
14 11
20YL 18YL 18YL
2
5BB(-) 5B(-) 5(-)
15 12
20GN 18GN 18GN
DEF SENSOR
TABLE
(672)
TANK SENSOR
(678)
5C(-) 2
5BA(+) 18GN
2
18YL
5C(+)
1
18YL
5BA(-)
1
18GN
* W/ ALLISON TC10 TRANSMISSION

0488 22JAN14 ADDED CIRC K5A128, B 84576N
K5B128,K5A108 & K5B108 AT R/D 674. 92070B 03MAY13 AE08058100 035
Figure 172 Cab J1939 Data Link (2010 SCR 13L ENG)
172
7.42. ELECTRONIC ENGINE CONTROLS (ISX EURO IV), P. 36
CHAPTER 7
ELECTRONIC ENGINE CONTROLS(ISX EUROIV)
NAVISTAR, INC.
ENGINE CONTROL MODULE (ECM) K95B

4
(6000) 18TN
SCR INLET/OUTLET
K95 TEMP
18TN 3
(680)
SCR INLET TEMP 45
K9
2
SCR OUTLET TEMP 48 20GY
ECM RETURN 19 K9A

16TN
ZVR
SENSOR RETURN 43 K34E (6703)
COOLANT LEVEL SIGNAL 20TN
44
K6A B
SENSOR SUPPLY (5VDC) 52 20PL
AMBIENT AIR TEMP SIGNAL 57 C
K9B
VSS SIGNAL (+) 35 18GY
A
VSS SIGNAL (-) 34
VEHICLE
SPEED SENSOR COOLANT
(7600) MODULE
(1378)
K47A K47AA
A 18GY 20GY D
B K47B K47
18GY 20GY C
K6B
A
20VT
IP HARNESS E
CONNECTOR
(1702) B
15
A41D K41D
18TN 18TN
18
A41E K41E COOLANT
18TN 18TN LEVEL SENSOR
(6401)
DRIVER DOOR
CONN. (3000) K34
16TN
B K34A B
16TN
K
B
AMBIENT AIR
TEMP SENSOR
A
A
J
DAVCO WIF
OEM CROSSOVER SENSOR
CONNECTOR (1874)
(8500)
13
K95W
1
20TN
14
K95-GF 2
20WH
U201377 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

2480 23MAY14 INITIAL RELEASE B 92477G
92477G 11APR14 AE08058100 036
Figure 173 Electronic Engine Controls (ISX Euro IV)
173
7.43. ELECTRONIC ENGINE CONTROLS (ISX EURO IV) (CONT.), P. 37
CHAPTER 7
ELECTRONIC ENGINE CONTROLS(ISX EUROIV)
NAVISTAR, INC.
ECM
30A FUSE
N14A2
BATT ECM 10RD
ECM POSITIVE
(6000) (9253) BATTERY
K14AF 1
K14A6 K14A4A N14BB
1
BATTERY SUPPLY (+)
16RD 10RD 10RD 10RD + -
K14A5
BATTERY SUPPLY (+) 2
16RD
IP HARNESS
K14A4 BODY CONTROLLER
BATTERY SUPPLY (+) 11 CONNECTOR
16RD (1603)
(1702)
10
BATTERY SUPPLY (+) A77 C
K14A2
12 18LTGN
16RD
FREON
COMPRESSOR
(6200)
K10-GF K10-GA K77-G

BATTERY SUPPLY (-) 21 A
16WH 10WH 16WH
K10-GJ
K77
B
10WH
16LTGN
ENGINE BLOCK
GROUND
(6303)
K10-GB K10-G
BATTERY SUPPLY (-) 22 16WH 8WH
K10-GE
BATTERY SUPPLY (-) 31 16WH
FAN
K10-GH SOLENOID
BATTERY SUPPLY (-) 32
16WH (6400)
K23-G B
ECM RETURN 13
20TN
K23 A
FAN CLUTCH SIGNAL 15
20TN
AIR SOLENOID DEF DOSER

(682) PUMP 37-WAY
(680)
K59
1 35
18GY
K59-G
2 36
18WH

2480 23MAY14 INITIAL RELEASE A 92477G
92477G 07MAY14 AE08058100 037
Figure 174 Electronic Engine Controls (ISX Euro IV) (Cont.)
174
7.44. ISX EURO IV DEF AND AFTERTREATMENT, P. 38
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX EURO IV DEF & AFTERTREATMENT
NAVISTAR, INC.
AFTER TREATMENT
FUSE
(5501)
40A DEF TANK
AFTER TREATMENT
HARNESS CONN
POWER
(674D)
(5500)
A B
K14C K14B K14 6
12RD 10RD 16RD
BATTERY
NEGATIVE
(9260)
K10-H K10-GL 1
2 10WH 16WH
NOX SENSOR
(670)
K10-GN
3 16WH
K14E 7
4
16RD
LIFT PUMP
(8600)
K10-GP
1
18WH 12
K95L
2
18PK
ECM IGNITION
ECM FUSE
(6000) (6001)
5A K14A 11
16RD
3
A B DEF TNK
K13B K13C INTERCONN
18PK 18PK (674)
CH7_39
IP HARNESS
CONNECTOR
(1702)
37 K13D 8
K13
16PK 16PK
COOLANT
FLOW VALVE
(5200)
K95AB
4
20TN
K95AH 2
1
20TN
10 K95AD
20TN
OEM K14-D 5
CROSSOVER 5 K95AC 16RD
(8500) 20TN
9 3
K95AF
20TN
K10-GD 4
16WH

92477G 13FEB14 AE08058100 038
Figure 175 ISX Euro IV DEF and Aftertreatment
175
7.45. ISX EURO IV DEF AND AFTERTREATMENT (CONT.), P. 39
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX EURO IV DEF & AFTERTREATMENT
NAVISTAR, INC.
DEF TANK DEF DOSER

INTERCONNECTOR PUMP
FUSE F-2 (680)
(674)
(679)
6 K14 K14AA K14AB
16RD 16
16RD C3 C4 18RD
20A
1 K10 K10G K10GA
18WH 23
16WH 16WH
K10GB K13AA
34
16WH 18PK
FUSE F-3 K10T
(679) 16WH
7 K14BC K14BB K14BA
16RD C5 C6 16RD 16RD
20A
FUSE F-5
(679) TANK SENSOR
12 IGN NOX TEMP/LEVEL
30
K14BE K14BD
R-3 (678)
16RD 16RD
C9 C10 A5 (679)
15A 3
87
11 B6
K14A K14B
K13AB
16RD 16RD 4
16PK
K14C A6 K10TB
16RD
86
16WH
85
8 K13 K13B B5
16PK 16PK
DEF IGN
FUSE F-4 30 R-4
(679) (679)
K14CA A7
C7 C8 16RD
DEF TANK
87
5A B8 K13A
HARNESS
16PK
CONN
(674D)
A8 K10TA
CH7_38
86
16WH
85
K13C B7
20PK
2 K95-GBD
16TN
BACKFLOW LINE
R-1
FUSE F-1 (679)
30
BACKFLOW
(679)
5 A1 HEATER LINE
K14D K95AC K95AA
(675)
16RD C1 C2 16TN 16TN
87
10A B2 K95A
1
16TN
B1 K95-GA
K95-GBA 2
86
16TN 16TN
85
3 A2
K95R K95RA
16TN 16TN
SUCTION LINE
R-2
30
(679) SUCTION
A3 HEATER LINE
K95CC
16TN (677)
87
B4 K95C
1
16TN
B3 K95-GC
K95-GBC 2
16TN
86
16TN
85
A4
K95RC
16TN
4 K95-G
16TN

92477G 13FEB14 AE08058100 039
Figure 176 ISX Euro IV DEF and Aftertreatment (Cont.)
176
7.46. ISX EURO IV DEF TANK AND ACCELERATOR PEDAL MOD, P. 40
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX EURO IV DEF TNK & ACCELERATOR PEDAL MOD
NAVISTAR, INC.
DEF TANK DEF DOSER

NOX
HARNESS CONN PUMP 37 WAY
SENSOR
(674) (680)
(670)
10
K5N(+) K5(+) K5(+) K5B(+) K5C(+)
1 28
20YL 20YL 18YL 18YL 20YL
9
K5N(-) K5(-) K5(-) K5B(-) K5C(-)
2 22
20GN 20GN 18GN 18GN 20GN
OEM CROSSOVER
CONNECTOR
(8500)
K5B(-)
12
20GN
K5B(+)
11
20YL
TERM RESISTOR
(681)
TANK SENSOR
TEMP/LEVEL C
(678) K5BB(+)
18YL
OHMS
120
K5A(-)
1
18GN
A
K5A(+) K5BB(-)
2
18YL 18GN
ACCELERATOR
ECM
IP / DCM PEDAL MODULE
(6000) ENGINE / IP
(1800) (1809)
(1702)
THROTTLE IDLE
22 C5 C
K97C A97C B97C
SUPPLY 42 18VT
20PL 18PL
28 C4 A
SIGNAL K99B A99B B99B
51
20PL 18PL 18VT
23 B4 B
K97B A97B B97B
RETURN 41
20PL 18PL 18VT
30 B5 D
K6A K99D A99D B99D
SUPPLY 52 20PL 18VT
18VT 18PL
29 B6 E
K97N A97N B97N
RETURN 23
20PL 18PL 18VT
2
24 C6 F
SIGNAL 53 K97M A97M B97M
2 20PL 18PL 18VT

92477G 19FEB14 AE08058100 040
Figure 177 ISX Euro IV Def Tank and Accelerator Pedal MOD
177
7.47. ELECTRONIC ENGINE CONTROLS (ISX 2013), P. 41
CHAPTER 7
ELECTRONICS ENGINE CONTROL (ISX 2013)
NAVISTAR, INC.
ECM
(6000)
K14A6 K14A4A K14AF BATT ECM

ECM PWR 1 1 POSITIVE
16RD 10RD 10RD
(9253)
K14A5
ECM PWR 25 16RD
K14A4
ECM PWR 26 16RD
K14A2
ECM PWR 27 16RD
K14A1
ECM PWR 28
16RD
K13D DFM TANK HARNESS CONN
16PK (674)
ECM IGN CH7_43,50
5A FUSE A B ENGINE/IP
(6001) (1702)
37 ULTRASHIFT XMSN
K13B K13C K13 A97F
INPUT SIGNAL 5 (1019)
18PK 18PK 16PK 16PL
CH11_01
30
K99D A99D
DFM/IP
18VT 18VT
(1800)
COOLANT CH7_49
SENSOR K6A K6C MODULE
8 RAYCOR WIF
SUPPLY 20PL 16VT (1378)
SENSOR/POWERTRAIN/CTR
CH7_42
CHASSIS CONNECTION
#K95WA #K95W (1874A/1874C)
WIF 13 1
20TN 20TN
ZERO VOLT
K95-GF REFERANCE
2
18WH (6703)
*K95-GG C
18WH
K95WA K95W DAVCO WIF
20TN 1 SENSOR/DAVCO 483 WIF
18TN
SENSOR
2 (1874/1874B)
#K95-GF
20WH
K95G A
ECM RETURN 62 20WH
K10-GH K10-GA K10-GJ K10-G

ECM RETURN 49 16WH 10WH 10WH 8WH
K10-GG
ECM RETURN 50 16WH
ENGINE
K10-GF BLOCK GND
ECM RETURN 51 (6303)
16WH
K10-GE
ECM RETURN 52 16WH
K10-GB
ECM RETURN 73
16WH
FREON COMPRESSOR
(6200)
K77-G ENGINE/IP
A
16WH (1702)
K77 A77 BODY CONTROLLER

B C
10
K95AA K95AB
ECM RETURN 57 4
20TN 20TN
COOLANT FLOW VALVE
K95AC (5200/5200A/5200C)
VALVE 82 20TN 1
#W/ FUEL/WATER SEPARATOR DAVCO

*W/ FUEL/WATER SEPARATOR RACOR

92447S 17MAR14 AE08058100 041
Figure 178 Electronic Engine Controls (ISX 2013)
178
7.48. ELECTRONIC ENGINE CONTROLS (ISX 2013) (CONT.), P. 42
CHAPTER 7
ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT)
NAVISTAR, INC.
ECM CONNECTOR COOLANT MODULE

(6000) (1378)
COOLANT K34E
LEVEL 35 C
20TN
K34
A B
16TN
COOLANT LEVEL
SENSOR K34A
B E
(6401) 16TN
ECM K9A K34B
32 D
RETURN 20TN 16TN
K6B
A
20VT
ECM CONN
K6C (6000)
16VT CH7_41
K95J
16VT DEF TANK
K95H HARNESS CONN
(674D/674E/674)
20TN
CH7_50
K6
18VT AFTERTREATMENT
K9 CONN (670A/670B/670C)
20TN CH7_48
A/C
PRESSURE
TRANSDUCER
(6201)
ENGINE/IP
(1702) BODY
CONTROLLER
2 3 A6DB
K6DB (1602)
20GY E6
18GY
3 4 BODY
K77B A77B
B12 CONTROLLER
18LTGN 16LTGN
(1600)
2 BODY
**K9AA A9AA A9A CONTROLLER
E5 ZVR
18GY 20GY 18GY (1602)
1
#K9AAA
16GY
A
*K9AA
ZERO VOLT
16GY
REFERANCE
(6702)
B
*K9AAA
18GY
#K9AA
18GY
##K9AA * W/ XMSN OIL TEMP AND W/ AIR RESTRICTION

18GY # N/ XMSN OIL TEMP AND W/ AIR RESTRICTION
## W/ XMSN OIL TEMP AND N/ AIR RESTRICTION
** W/ XMSN OIL TEMP AND N/ AIR RESTRICTION

92447S 17MAR14 AE08058100 042
Figure 179 Electronic Engine Controls (ISX 2013) (Cont.)
179
7.49. ISX 2013 DEF AND AFTERTREATMENT, P. 43

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT
NAVISTAR, INC.
AFTERTREATMENT FUSE
(5501)
30A
DEF TANK
HARNESS CONN
A B (674)
K14C K14B K14

14
12RD 10RD 16RD
20 IGNITION
K14A 95E FUSE(679)
ECM IGN 5A 16RD 18TN
16 CH7_47
FUSE
K13D 5A(-) ACM J1
(6001)
AFTERTREATMENT 16PK 18GN (685)
CH7_41 4
POWER OEM CH7_50
K13B K10-GA 95K
(5500) CROSSOVER 6 ACM J2
18PK 16WH 18TN
CONN (686)
(8500) K10-GK K13A CH7_51
13 15
18WH 16PK
ECM CONN
(6000)
1
K95D 95H
DEF SUPPLY 79
20TN 20TN
2
K95E 95I
DEF RETURN 54
20TN 20TN
5 ACM J1
K95G 95L (685)
PRESS VALVE 81
20TN 20TN CH7_50
6
K95-GBD 95M
HEATER RELAY 3
16TN 20TN
9
K95K 95F
PRESS SENSOR SIGNAL 16
20TN 20TN
3
K95F 95J ACM J2 (686)
DEF SUPPLY 6
20TN 20TN CH7_51
10
K95A1 13B
DIAGNOSTIC 2 39 ACM J2 (686)
20TN 18PK
12 CH7_47
K95B 95AK3
DIAGNOSTIC 1 38
20TN 16TN
13 ACM J2 (686)
K95C 95AK4 CH7_51
40
20TN 16TN
17
K95-GA 5A(+)
7 ACM J1 (685)
20TN 18YL
CH7_50
K95MA K95M
MONITOR 1 84 11
20TN 16TN
K95MB
MONITOR 2 85
20TN
18
K5(-) 5(-)
AFTERTREATMENT 2 AFTER TREATMENT
20GN 18YL
CONN 19 INTERCONNECT
(670C) K5(+) 5(+) (670)
1
20YL 18YL CH7_50

92447S 17MAR14 AE08058100 043
Figure 180 ISX 2013 DEF and Aftertreatment
180
7.50. ISX 2013 DEF AND AFTERTREATMENT (CONT.), P. 44

CHAPTER 7
NAVISTAR, INC.
PDM PRODUCT GRAPHIC (18 WAY)
A6 A5 A4 A3 A2 A1
B6 B5 B4 B3 B2 B1
C6 C5 C4 C3 C2 C1
RELAYS FUSES
R1 LINE HEATERS F1 LINE HEATERS

R2 SUPPLY MODULE F2 SUPPLY MODULE
HEATER HEATER
R3 IGNITION F3 IGNITION

- - INITIAL RELEASE. A 92447S
92447S 09MAY14 AE08058100 044
Figure 181 ISX 2013 DEF and Aftertreatment (Cont.)
181

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF AND AFTER TREATMENT (CONT)
NAVISTAR, INC.
ECM CONN
(6000)
K95 DELTA
20TN 41
PRESS
K95A OUTLET
42
20TN PRESS
K95(+) VALVE
53
20TN LOW
K95(-) VALVE
20TN 77
HIGH
AFTERTREATMENT
CONN
(670A/670B/670C)
12
11
DEF TANK
HARNESS CONN
(674G 674F)
6
95M K5(-)
20GN 2
20TN
ACM J1
(685)
CH7_50 7
95N K5(+)
20GN 1
20TN

92447S 17MAR14 AE08058100 045
182

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF AND AFTER TREATMENT (CONT)
NAVISTAR, INC.
ECM CONN
(6000)
K95 DELTA
20TN 41
PRESS
K95A OUTLET
42
20TN PRESS
K95(+) VALVE
53
20TN LOW
K95(-) VALVE
20TN 77
HIGH
AFTERTREATMENT
CONN
(670A/670B/670C)
12
11
DEF TANK
HARNESS CONN
(674G 674F)
6
95M K5(-)
20GN 2
20TN
ACM J1
(685)
CH7_50 7
95N K5(+)
20GN 1
20TN

92447S 17MAR14 AE08058100 045
183
CHAPTER 7
NAVISTAR, INC.
ACM J1
SUCTION HEATER LINE (685)
LINE HEATERS FUSE LINE
(677)
(679-F1) HEATER RELAY
95AI C2 C1 (679-R1)
2 95DB 95AU 95AT
16TN A1 A2 8
10TN 10TN 20TN
ACM J1
1 95AE 86
(685) 30
18TN
CH7_50
BACKFLOW
HEATER LINE 87A
(675)
87 85
95AG 95AAA 95AF B2 B1
2 95AY
16TN 16TN 16TN 7
20TN
95AC ACM
1 J1
18TN 95AX
(685) 63
20TN
CH7_50
PRESSURE
HEATER LINE
(676)
ACM
J1
1 95AD
(685)
18TN
CH7_50
2 95AH
16TN
SUPPLY MODULE
HEATER FUSE
(679-F2)
95DC 95AV
10TN 10TN
C4 C3 A3 B3
30 86
SUPPLY MODULE
HEATER RELAY ACM J2
87A (679-R2) (686)
DEF PUMP
95DE
10TN
(680) 87 85
B4 A4 95AS
1 95AL 33
16TN 18TN
K95A1 13B 13BA 41
ECM CONN
20TN 18PK 20PK
(6000) 10
CH7_44,43
95-G
POWERTRAIN HARNESS POWERTRAIN HARNESS 4
14TN
13BB
18PK
PWR & GND INTERCONNECT

(690) (674)
95-GA
6
14TN
95-GF
95DA
12TN
1 95A1 A6
10TN A5
10TN
30 86
95GD1 IGNITION
2 DEF PUMP
10TN RELAY (680)
(679-R3)
95-GB
IGNITION FUSE 87A 6
TANK SENSOR TEMP /LEVEL 16TN
95GG
12TN
(678) (679-F3) 87 85
C5 C6 B6 B5
95EA 95EC 95AW
4 12TN
16TN 12TN
95ED
14TN
95-GC 95-GH 95-GD

3
95EB 18TN 12TN 16TN
4
95GI
10TN
POWERTRAIN HARNESS 16TN AFTERTREATMENT

INTERCONNECT TANK SENSOR
95-GE INTERCONNECT
(674) 3 TEMP /LEVEL
16TN (670)
(678)
K14A 95E
16RD 18TN
20 AFTERTREATMENT FUSE
(5501)
CH7_43

92447S 08MAY14 AE08058100 047
184
CHAPTER 7
NAVISTAR, INC.
ACM J1
(677)
95AI C2 C1 (679-R1)
2 95DB 95AU 95AT
16TN A1 A2 8
10TN 10TN 20TN
ACM J1
1 95AE 86
(685) 30
18TN
CH7_50
BACKFLOW
HEATER LINE 87A
(675)
87 85
2 95AY
16TN 16TN 16TN 7
20TN
95AC ACM
1 J1
18TN 95AX
(685) 63
20TN
CH7_50
PRESSURE
HEATER LINE
(676)
ACM
J1
1 95AD
(685)
18TN
CH7_50
2 95AH
16TN
SUPPLY MODULE
HEATER FUSE
(679-F2)
95DC 95AV
10TN 10TN
C4 C3 A3 B3
30 86
SUPPLY MODULE
HEATER RELAY ACM J2
87A (679-R2) (686)
DEF PUMP
95DE
10TN
(680) 87 85
B4 A4 95AS
1 95AL 33
16TN 18TN
K95A1 13B 13BA 41
ECM CONN
20TN 18PK 20PK
(6000) 10
CH7_44,43
95-G
14TN
13BB
18PK

(690) (674)
95-GA
6
14TN
95-GF
95DA
12TN
1 95A1 A6
10TN A5
10TN
30 86
95GD1 IGNITION
2 DEF PUMP
10TN RELAY (680)
(679-R3)
95-GB
IGNITION FUSE 87A 6
95GG
12TN
(678) (679-F3) 87 85
C5 C6 B6 B5
95EA 95EC 95AW
4 12TN
16TN 12TN
95ED
14TN
95-GC 95-GH 95-GD

3
95EB 18TN 12TN 16TN
4
95GI
10TN

95-GE INTERCONNECT
(674) 3 TEMP /LEVEL
16TN (670)
(678)
K14A 95E
16RD 18TN
(5501)
CH7_43

92447S 08MAY14 AE08058100 047
185
CHAPTER 7
NAVISTAR, INC.
ACM J1
(677)
95AI C2 C1 (679-R1)
2 95DB 95AU 95AT
16TN A1 A2 8
10TN 10TN 20TN
ACM J1
1 95AE 86
(685) 30
18TN
CH7_50
BACKFLOW
HEATER LINE 87A
(675)
87 85
2 95AY
16TN 16TN 16TN 7
20TN
95AC ACM
1 J1
18TN 95AX
(685) 63
20TN
CH7_50
PRESSURE
HEATER LINE
(676)
ACM
J1
1 95AD
(685)
18TN
CH7_50
2 95AH
16TN
SUPPLY MODULE
HEATER FUSE
(679-F2)
95DC 95AV
10TN 10TN
C4 C3 A3 B3
30 86
SUPPLY MODULE
HEATER RELAY ACM J2
87A (679-R2) (686)
DEF PUMP
95DE
10TN
(680) 87 85
B4 A4 95AS
1 95AL 33
16TN 18TN
K95A1 13B 13BA 41
ECM CONN
20TN 18PK 20PK
(6000) 10
CH7_44,43
95-G
14TN
13BB
18PK

(690) (674)
95-GA
6
14TN
95-GF
95DA
12TN
1 95A1 A6
10TN A5
10TN
30 86
95GD1 IGNITION
2 DEF PUMP
10TN RELAY (680)
(679-R3)
95-GB
IGNITION FUSE 87A 6
95GG
12TN
(678) (679-F3) 87 85
C5 C6 B6 B5
95EA 95EC 95AW
4 12TN
16TN 12TN
95ED
14TN
95-GC 95-GH 95-GD

3
95EB 18TN 12TN 16TN
4
95GI
10TN

95-GE INTERCONNECT
(674) 3 TEMP /LEVEL
16TN (670)
(678)
K14A 95E
16RD 18TN
(5501)
CH7_43

92447S 08MAY14 AE08058100 047
186

CHAPTER 7
NAVISTAR, INC.
BATTERY NEGATIVE
(9260)
K10-H
2
10WH
DEF TANK SCR SENSOR

AFTERTREATMENT CONN TABLE
HARNESS CONN
(670A 670B 670C/ 670) (671)
(674D 674E 674)
4 K10-GL 3
K10-GM 10 10A
16WH 16WH 9
16WH 18WH
3 4
K13A K13 13A
13 10
16PK 16PK 18PK
16PK
K10-GK
DEF TANK
K13B
18PK
18WH
HARNESS CONN
(674G 674F)
DPF SENSOR
TABLE
(672)
13B
4
18PK
10B 3
18WH
7
K9 9
5
COOLANT 20TN 18GY
MODULE
(1378) 10 6
K6
CH7_42 18GY 8
18VT
OEM CROSSOVER
CONN
(8500)
13

92447S 17MAR14 AE08058100 048
187
7.57. ACCELERATOR PEDAL MODULE (ISX 2013), P. 49

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCELERATOR PEDAL MODULE (ISX 2013)
NAVISTAR, INC.
ACCELERATOR PEDAL
MODULE
(1810)
#B97C
A SUPPLY
18GY
#B99B
18VT C SIGNAL
#B97B
B RETURN
18VT
ACCELERATOR
ECM CONNECTOR 1 PEDAL MODULE
ENGINE / IP IP / DCM
(6000) (1809)
(1702) (1800)
K97C
20TN
THROTTLE IDLE
22 C5 C
K97C A97C B97C
SUPPLY 9 18VT
20PL 18PL
28 C4 A
SIGNAL K99B A99B B99B
10
20PL 18PL 18VT
23 B4 B
K97B A97B B97B
RETURN 33
20PL 18PL 18VT
30 B5 D
K6A K99D A99D B97M
SUPPLY 8 18VT
20PL 18VT 18PL
29 B6 E
K97N A97N B99N
RETURN 61
20PL 18PL 18VT
2
24 C6 F
SIGNAL K97M A97M B99D
64
2 20PL 18PL 18VT

92447S 17MAR14 AE08058100 049
Figure 188 Accelerator Pedal Module (ISX 2013)
188
7.58. DEF AND AFTERTREATMENT (ISX 2013), P. 50
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTER TREATMENT (ISX 2013)
NAVISTAR, INC.
PUBLIC CAN
TERM RESISTOR
(681)
5AB(-)
A
18GN
5AB(+)
C POWERTRAIN
18YL INTERCONNECT
ACM J1 (674)
(685) ECM CONN
17 (6000)
5AC(+) 5A(+) K95-GA
15 CH7_43
20YL 20YL 20TN
16 ECM IGN 5A FUSE
5AC(-) 5A(-) K13D
16 (6001)
20GN 20GN 16PK CH7_41
9
95F K95K
29
20TN 20TN
1
95H K95D
79
20TN 20TN
2 ECM CONN
95I K95E
32 (6000)
20TN 20TN
5 CH7_43
95L K95G
72
20TN 20TN
6
95M K95-GBD
18
20TN 16TN
7
95N K95H
89 COOLANT MODULE
20TN 20TN
(1378)
8 CH7_42
95G K95J
5
20TN 16VT
AFTERTREATMENT INTERCONNECT
(670)
K5(-)
AFTERTREATMENT
20GN
CONN
(670A\B\C)
6 K5(+)
CH7_45
20YL
5 19
5(+) K5(+)
95Q 18YL 20YL AFTERTREATMENT
42 7
20TN CONN
95P 18 (670C)
70 8 K5(-)
20TN 5(-) CH7_43
18GN 20GN
77 95S
11
20TN
53 95T 12
20TN
55 95T COOLENT
20TN VALVE
(691)
CH7_51
95AA 11
56
20TN DEF PUMP
95W (680)
17 4
20TN
95AC BACKFLOW HEATER LINE

52
18TN (675)
CH7_47
95AD PRESSURE HEATER LINE

28
18TN (676)
CH7_47
95AE SUCTION HEATER LINE

4
18TN (677)
CH7_47

92447S 08MAY14 AE08058100 050
Figure 189 Def and Aftertreatment (ISX 2013)
189
7.59. DEF AND AFTERTREATMENT (ISX 2013) (CONT.), P. 51
CHAPTER 7
NAVISTAR, INC.
DEF & AFTER TREATMENT (ISX 2013) (CONT)
COOLANT VALVE
(691)
ACM J2
ACM J1
(686)
(685) 95AK 2
CH7_50 20TN
95AJ
47 1
20TN
DEF PUMP
(680)
95AB
34 12
20TN
95U
57 2
20TN
95V
45 3
20TN
95X
2 8
18TN
95Y
46 9
18TN
95Z
48 10
20TN
AFTERTREATMENT INTERCONNECT
(670)
95Q
32 9
20TN
95R
42 10
20TN
5B(-)
2
18GN
5B(+)
1
18YL
TANK SENSOR
TEMP/LEVEL
(678)
5BB(+) 5BA(+)
32 2
20YL 18YL
5BB(-) 5BA(-)
42 20GN 1
18GN
POWERTRAIN INTERCONNECT
(674)
12
95AKA3 95AK3 K95B
3
14TN 16TN 20TN
13
95AKA4 95AK4 K95C ECM CONN
5 14TN (6000)
16TN 20TN
3 CH7_43
95J K95F
21
20TN 20TN
4 OEM CROSSOVER
95K K10-GA
7 CONN
18TN 16WH
(8500)
CH7_43

92447S 08MAY14 AE08058100 051
Figure 190 Def and Aftertreatment (ISX 2013) (Cont.)
190
GAUGES AND WARNING LIGHTS (CHAPTER 8)

8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1

CHAPTER 8
AIR PRESSURE INPUT CIRCUIT AND AIR
NAVISTAR, INC.
RESTRICTION GAUGE
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
IP / DCM
HARNESS
BODY
(1800) PRIMARY AIR
CONTROLLER #J5
(1803) TRANSDUCER
(1602)
A4 A
A9A A9 B9 B9E
ZVR(2) E5
18GY 18GY 18GY 18GY
B
B6A
18GY
C12 C
B40
18GY
+5 VOLT A6
E4
OUTPUT 20GY
BODY
SECONDARY AIR
CONTROLLER #J3 (1804) TRANSDUCER
(1600)
A
B9F
PRIMARY A40 18GY
B2
AIR PRESSURE 20GY B3 B
B6 B6B
18GY 18GY
B2 C
SECONDARY A40A B40A
B3
AIR PRESSURE 20GY 18GY
BRAKE
APPLICATION
(1805)
TRANSDUCER
A
B9H
18GY
B
B6C
18GY
BRAKE C2 C
APPLICATION A40B B40B
B14 18GY 18GY
PRESSURE
AIR RESTRICTION
IP / ENGINE INDICATOR SWITCH
BODY (6703A/%7303)
CONTROLLER #J5 (1702)
(1602)
5 B
ENGINE AIR A28 K28
INTAKE MONITOR F9 18TN
18TN
@K9AA @K9AAB
16GY 18GY A
**K9AAB
2 18GY
ZVR (2) A9A A9AA
E5
18GY 16GY
K9AAD
#K9AA
*K9AAB
%A9AA
18GY
16GY
18GY
20GY
* W/RESTRICTION GUAGE
** W/AC & N/XMSN OIL
TEMP GUAGE
@ W/AC & W/RESTRICTION GUAGE D
A GND ADAPTER
# W/XMSN OIL TEMP GUAGE
% W/ISX ENG (6702)

012 07FEB13 ADDED CIRC A9AA, R/D C 91662T
7303. UPDATED NOTE. 61802Y 09MAR09 AE08058101 001
Figure 191 Air Pressure Input Circuit and Air Restriction Gauge
191
8.2. AXLE TEMPERATURE GAUGES, P. 2

CHAPTER 8
AXLE TEMPERATURE GAUGES
NAVISTAR, INC.
FRONT REAR
AXLE AXLE
BODY BODY
OIL OIL
CONTROLLER #J5 ZVR CONTROLLER #J4
TEMP TEMP
(1602) (1600)
E7 B10 B11
18GY
A9B
* W/ 4X2 AXLE TEMP SENSOR
# W/ 6X2 AXLE TEMP SENSOR
@ ONE AXLE TEMP SENDER
A32A
18TN
18TN
A32
A9BC
18GY
& TWO AXLE TEMP SENDER
ELECTRONIC
GROUND IP / CHASSIS
28 44 43
ADAPTER CENTER
(8802) (1701)
A
N9BC
18TN
N32A
18TN
18GY N32
D
N9BF
18GY
REAR AXLE TEMP
CENTER CHASSIS / 7 8 6 SENSOR(4X2)
REAR CHASSIS (9813)
(9800F)
A A
*R32A
18TN
18GY
R9A
B
*R9
18GY
B
FRONT AXLE TEMP

SENSOR (6x4) REAR AXLE TEMP
(9811) SENSOR (6x4)
(9812)
A A A A
@R9C
18GY
#R32 #R32A
18TN 18TN
R32
18TN
B B
&R9C &R9B
B 18GY 18GY
B
REAR AXLE TEMP

SENDER HAS-72"
FR AXLE TEMP (9912)
SENDER HAS-72"
(9911) A A
R32A
B 18GY
A
R9C
18GY
B
R9B
18GY
B
A
R32
18TN
B

TITLE, *,#,@,& REF'S, R/D 9911 & 9912. 61802Y 09MAR09 AE08058101 002
Figure 192 Axle Temperature Gauges
192
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,

VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3

CHAPTER 8
ENGINE OIL PRESSURE AND TEMP, SPEED0,
TACH, VOLTMETER AND WATER TEMP GAUGE
NAVISTAR, INC.
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE

Figure 193 Engine Oil Pressure and Temperature, Speedometer, Tachometer, Voltmeter and Water
Temperature Gauges
193
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4
CHAPTER 8
ENGINE OIL & TRANSMISSION OIL TEMPERATURE
NAVISTAR, INC. GAUGE
BODY
IP / ENGINE
CONTROLLER #J3
(1702)
(1600)
TRANSMISSION
OIL TEMP
SENSOR
(7700K/7700M)
13 1
A31 K31
TRANSMISSION B7
18TN 18TN
TEMP SENSOR
*K9AA
#A30BC 16GY
OIL TEMP AIN B6 @@K9AAD
16TN
18GY
2
##K9AAD
18GY
**K9AAD
ZERO VOLT
18GY
##K9AA
REF ADAPTER
16GY
(6702)
BODY
CONTROLLER #J5
(1602)
2 A
A9A A9AA **K9AA
ZVR E5
18GY 20GY 16GY
34 E
#K30BC #K9AA
16TN 18GY
A B
AIR FILTER
RESTRICTION GAUGE AUTO STOP/START
(6703A) ENGINE OIL
K9AAB TEMP SENSOR
A (2010)
18GY
AC PRESSURE
TRANSDUCER
(6201) %K9AA
18GY
ZERO VOLT REFERENCE 1
A9C K9AAA
(1620)
18GY 18GY
CH3-32
* N/ AC
** W/ AC
@@ W/ REMOTE AC
## N/ REMOTE AC
# W/ 2010 SCR 13L ENG

0488 20MAY14 ADDED R/D 7700M. E 92447S
61802Y 09MAR09 AE08058101 004
Figure 194 Engine Oil and Transmission Oil Temperature Gauge
194
8.5. FUEL HEATER, P. 5
Figure 195 Fuel Heater
195
8.6. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6
Figure 196 Differential Lock and Optional Indicator
196
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7

CHAPTER 8
DIFFERENTIAL LOCK AND
OPTIONAL INDICATOR (CONT)
NAVISTAR, INC.
LEFT BANK OPTIONAL QUALCOMM TMCT

WARNING LIGHTS (1923 - C)
A98F TERRESTRIAL
(1511) 22GN 10
18BK GPOUT1 COMMUNICATION
UNIT (TCU)
W/ DAYCAB
QUALCOMM TMCT
(1920 - F) ANTENNA
A98F (LIGHTS
16GN G COMMUNICATION
18BK / RPM)
UNIT
MESSAGE QUALCOMM TMCT
IP / SLEEPER
WAIT (5902-C)
F (5010 / 1970-E) TERRESTRIAL
A98F H98F
22GN 10 GPOUT1 COMMUNICATION
18TN 18BK
UNIT (TCU)
C
IP / SLEEPER W/ SLEEPER CAB
(5010 / 1970-E) QUALCOMM
A98F H98F
18TN F GPOUT1 IMCT
18BK
QUALCOMM OMNIVISION (5900)
A13BE
20PK
ACCESSORY /
A98F MOTIENT MOBILE
18TN MAX DISCRETE I/O
(1919 / 1933) FUSE F4-G
CH4_29,31 (1013)
IGNITION
A13B D3 C3
(A13FC) RELAY #1
18PK CH3_O6
RR AXLE
IP / CENTER CENTER / REAR 10A W/ TWO
DIFF LOCK
CHASSIS CHASSIS DIFF LOCK
B
A13BD (1701) (9800) INDICATOR
20PK
G 50 11
A49A N49A R49A 6X4 FORWARD
A
18GY 18GY 18GY REAR AXLE
DIFF LOCKED
R49-G B INDICATOR
18WH SWITCH
(9814)
R49-GB
18WH
R49 6X4 REAR

A
18GY REAR AXLE
DIFF LOCKED
10 B
R49-GC R49-GA INDICATOR
18WH 18WH SWITCH
(9815)
R49-G
18WH
W/ ONE
DIFF LOCKED
R49-G
INDICATOR
18GY
E 45 9
A49 N49 R49
18GY 18GY 18GY
D
A13BF
4X2 REAR AXLE
20PK
B DIFF LOCKED
INDICATOR
FR AXLE R49 A SWITCH
DIFF LOCK 18GY (9816)
/ QUALCOMM
WARNING
LIGHT N49-G N11-GB
W/ ONE
18WH 10WH
DIFF LOCKED
INDICATOR
D A
CENTER GROUND
GROUND (ON LEFT SIDE
ADAPTER DASH MOUNTED
(8804) DUAL POST GND
PLATE)

TITLE. CIRC R49-GB WAS AT R/D 9816. 61802Y 09MAR09

AE08058101 007
Figure 197 Differential Lock and Optional Indicator (Cont.)
197
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8

CHAPTER 8
DIFFERENTIAL LOCK AND
OPTIONAL INDICATOR (CONT)
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHTS
A98F OMNIVISION
(1511) B
18TN ACCESSORY
(1919)
IP / SLEEPER QUALCOMM TMCT

(5010 / 1970-E) (5902-C)
F TERRESTRIAL
A98F H98F 10
22GN GPOUT1 COMMUNICATION
18TN 18BK
UNIT (TCU)
C IP / SLEEPER
(5010 / 1970-E / W/ SLEEPER CAB
5010)
MESSAGE A98F QUALCOMM
H98F
WAIT 18TN F GPOUT1 IMCT
18BK
(5900)
A13BE
20PK
FUSE F4-G (1013)

IGNITION
A13B D3 C3 RELAY #1
(A13FC) (1011 / 1013)
18PK
IP / CHASSIS CENTER CHASSIS / 10A CH3_O6
CENTER REAR CHASSIS W/TWO DIFF
B
A13BD (1701) (9800) LOCK INDICATOR
20PK
4X2 REAR AXLE
G 50 11
A49A N49A R49 DIFF LOCKED
A
18GY 18GY 18GY INDICATOR
FR AXLE SWITCH
DIFF LOCK (9816)
R49-G B
18WH
W/ONE DIFF
LOCK INDICATOR
R49
A N/ TAG AXLE
18GY
6X4 REAR
10 B REAR AXLE
R49-GC R49-GA
DIFF LOCKED
18WH 18WH
INDICATOR
R49-G SWITCH
18WH (9815)
R49-GB
W/ONE DIFF
18WH
R49-G
LOCK INDICATOR
18WH
E 45 9
A49 N49 N/ TAG AXLE
18GY 18GY
W/ ONE
D DIFF LOCK
A13BF
INDICATOR
20PK
W/ TAG AXLE
QUALCOMM
RR AXLE
A98F OMNIVISION 6X4 FORWARD
DIFF LOCK
18TN ACCESSORY REAR AXLE
/QUALCOMM B
(1919) DIFF LOCKED
WARNING
CH4_29 R49 INDICATOR
LIGHT
18GY A SWITCH
(9814)
R49A
18GY W/ ONE
DIFF LOCK
INDICATOR
W/ TAG AXLE
N49-G N11-GB
18WH 10WH
GROUND
D A
ADAPTER
(8804)
CENTER GROUND
(ON LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE)

Figure 198 Differential Lock and Optional Indicator (Cont.)
198
8.9. IP / GAUGES, P. 9

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES
NAVISTAR, INC.
INSTRUMENT PANEL GAUGE CLUSTER

WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER -
DRIVER CONTROL
AIR 1 (PRES) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
DRIVER CONTROL
AIR 2 (PRES) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
WATER (TEMP) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
SECONDARY GAUGE CLUSTER

WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
REAR RR AXLE
YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER REAR RR AXLE
OIL TEMP
FORWARD RR AXLE
YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER FORWARD RR AXLE
OIL TEMP
BOOST PRESSURE NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
DRIVER CONTROL
AIR APPLICATION NO BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER

Figure 199 IP / Gauges
199
8.10. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.
BATTERY
GAUGE CLUSTER #1 FEED
(1500) BATTERY
CH3_01
FEED
FUSE F2-G (1011) CH3_34
A14EE A14JA A14J #A14
BATTERY 2
16RD D3 C3 12RD 8RD 6RD
15A *A14
A11-GKE A11-GCA 4RD
GROUND 1
16WH 12WH
FUSE F4-L (1013)
A13EA
IGNITION 7 (A13FC) IGNITION RELAY #1
18PK B3 A3
10A (1011 / 1013)
CH3_06
A63E LEFT SIDE
DIGITAL IN #3 11
18DKBL (DASH MOUNTED
IP / SLEEPER DUAL POST GND
A63F (@5000)
DIGITAL IN #4 12 PLATE)
18DKBL CH12_021
A62A HVAC TEMP SENSOR

PANEL LIGHT #2 5 IP / FWD CHASSIS
18DKBL M109A (8601)
(1700)
18GY
25 B B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY
A72D
DIGITAL IN #2 10 1
18OR
AUXILIARY A
A72C TRAILER
DIGITAL IN #1 9 3
18OR SOCKET
A
SWITCH
GAUGE CLUSTER#2 CONNECTOR
(1501) (1110M)
A109C
ELECTRONIC GROUND 4 2B
18GY FRONT LOAD
16 INDICATOR
(8750)
ANALOG IN #3 9 A41 M41
18TN 18GY ELECTRONIC
M109AB A GROUND
18GY TERMINAL
41
A61 M61 OUTPUT
ANALOG IN #2 8 C
18GY 18GY TERMINAL
42
A106A M106A +5 VOLT
B
18GY 18GY TERMINAL
REAR LOAD
IP / CENTER LOAD INDICATOR INDICATOR 4X2
CHASSIS TO CHASSIS (9830)
(1701) (9865)
A106 A106B 41 B R106B

N106B +5 VOLT
+5VOLT OUTPUT #1 2 18GY B
18GY 18GY 18GY TERMINAL
42 A ELECTRONIC
A109B N109B R109B
ELECTRONIC GROUND 1 A GROUND
40 C
7 A61B N61B R61B OUTPUT
ANALOG IN #1 C
DOME / FLOOR REAR LOAD INDICATOR 6X4

A109S (9832)
ELECTRONIC GROUND 6 LIGHT
18GY
(5124)
CH9_19,24 R106B +5 VOLT
B TERMINAL
18GY
BODY CONTROLLER #J5
(1602) R109B ELECTRONIC
A GROUND
18GY
A52C HEAD LT TERMINAL
HEADLIGHT ENABLE 10 E11
20YL ENABLE R61B
C OUTPUT
18GY TERMINAL

@ W/ LONESTAR

0486 30DEC11 ADDED REFERANCE FOR C 82357E
Figure 200 IP / Gauges and Warning Lights – Gauge Cluster
200
8.11. SECONDARY INSTRUMENT CLUSTER, P. 11

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SECONDARY INSTRUMENT CLUSTER
NAVISTAR, INC.
BATTERY
FEED
BATTERY
CH3_02
FEED
CH3_35
*A14
##A14Y
4RD
#A14W
6RD
6RD
SECONDARY
INSTRUMENT
CLUSTER
(1502) FUSE F1-D
(1010)
F4 E4
1 A14EF A14KA A14K
BATTERY 18RD 12RD 8RD
5A
FUSE F5-D
(1014) FUSE F5-G
IGNITION
(1014-C3)
A13EH H4 G4 RELAY #3
IGNITION 2 @(A13FA) (1012 / 1014)
18PK
10A CH3_07
FUSE F5-M
(1014-A4) IGNITION
A13FA &A13FA &A13FB RELAY #2
12PK 12PK 12PK (1012 / 1014)
CH3_07
CLUSTER #1
(1500)
PANEL
A62DE A62DA
DIMMER 6 6 LIGHT
18DKBL 16DKBL
DIMMER
4 A5J(-)
J1939 - J1939
18GN
ADAPTER
(1024)
7 A5J(+) CH3_11
J1939 +
18YL
A11-GAE A11-GAA
GROUND 5
16WH 14WH
GROUND STUD
(1004)
(LOCATED AT LEFT SIDE DASH
MOUNTED DUAL POST GND PLATE)


Figure 201 Secondary Instrument Cluster
201
8.12. PARKING WARNING LIGHT, P. 12

CHAPTER 8
PARKING WARNING LIGHT
NAVISTAR, INC.
BODY BODY
CONTROLLER #J3 CONTROLLER #J5
(1600) (1602)
PARK BRAKE
SWITCH
ZVR
A12 E5
18GY
A9A
20GY
18GY
A44
A9
IP / DCM
B7 A4 HARNESS
(1800)
18GY
BA9
18GY
18GY
B9J
B44
C PARK
BRAKE
D (1808)
APPLYING THE PARK

BRAKES SWITCH TO OPEN

Figure 202 Parking Warning Light
202
8.13. WARNING LIGHTS, P. 13

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WARNING LIGHTS
NAVISTAR, INC.
IP WARNING LIGHTS
WARNING LIGHT REPRESENTATION COLOR SIGNAL PATH
RANGE INHIBITED RANGE INHIBITED YELLOW TCM / J1939 / CLUSTER
PROTECT [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
RETARD OVER HEAT RETARD OVERHEAT YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 MESSAGE
AMBER WARN (AWL) [YIELD ICON] YELLOW
FROM ANY MODULE SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 MESSAGE
RED STOP (RSL) [STOP ICON] RED
FROM ANY MODULE SAE DIAGNOSTIC LAMP
BRAKE PRESSURE STATUS TRANSMITTED IN J1939 PROPRIETARY
BRAKE PRESSURE RED
[BRAKE ICON] MESSAGE FROM BODY CONTROLLER
PARK BRAKE PARK [ICON] RED
EMERGENCY EXIT EMERG EXIT RED
LIFT DOOR LIFT DOOR YELLOW
STATUS TRANSMITTED IN J1939
TRAILER ABS ABS [TRAILER ICON] YELLOW
MESSAGE FROM ABS
WAIT TO START WAIT TO START YELLOW
TRACTION CONTROL TRAC CTRL YELLOW
MESSAGE FROM ABS
IDLE SHUTDOWN IDLE SHUTDOWN YELLOW
MESSAGE FROM ECM
MALFUNCTION (MIL) [ICON] YELLOW SAE DIAGNOSTIC LAMP
PTO ENGAGED INDICATOR PTO YELLOW
SERVICE PARK SERVICE [ICON] RED
SEAT BELT FASTEN BELTS RED
BRAKE FLUID BRAKE FLUID [ICON] RED BODY CONT / J1939 / CLUSTER
RED FLASHER RED FLASHER RED
AMBER FLASHER AMBER FLASHER YELLOW
ANTILOCK BRAKING STATUS TRANSMITTED IN J1939
[ABS ICON] YELLOW
SYSTEM MESSAGE FROM ABS
ECONOMY MODE ECON YELLOW
MESSAGE FROM TCM
LEFT TURN [ARROW ICON] GREEN
HIGH BEAM [ICON] BLUE
RIGHT TURN [ARROW ICON] GREEN

Figure 203 Warning Lights
203
8.14. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE,

TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO IP TEXT MESSAGES & WARNING LIGHTS -
CONTROLLED BY ENGINE, XMSN AND ABS CONTROLLER
NAVISTAR, INC.
IP TEXT MESSAGES :
LOAD SHEDDING
WASHER FLUID LOW
ELECTRICAL FAULT
CHECK A / C
AIR FILTER RESTRICTION
EXTERIOR LAMP CHECK ACTIVE
HVAC TEMP SETTING
ACTIVATE HVAC FRONT BLOWER
HVAC SLEEPER BLOWER SPEED
AIR PRESSURE DIAGNOSTIC
CRUISE
FUEL FILTER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,
OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBITED
ECONOMY MODE
TRAC CTRL
TRAILER ABS
ABS

Figure 204 IP Text Messages and Warning Lights – Controlled by Engine, Transmission and Antilock
Braking System Controller
204
LIGHTING SYSTEM (CHAPTER 9)

9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1

CHAPTER 9
LIGHTS - STOP, TAIL, TURN AND BACK - UP
NAVISTAR, INC. N/ FREEDOMLINE
B A BACK-UP LIGHT
SWITCH
(7500W)
16OR
16OR
K71B
K71A
IGNITION
RELAY #2
A71-G BACK-UP LIGHT RELAY
#A13FB (1012 /
16OR (1019) #A13FA
12PK 1014)
CH9_02 12PK
CH3_07
IP / ENGINE 7 6
(1702) FUSE F5-M (1014) IGNITION
FUSE F5-G
RELAY #3
A4 (1014-C3)
B4 (1012 /
A71A A13FA
*(A13FA) 1014)
16OR 12PK
10A CH3_07
A71B
16OR
A71A FUSE F5-D

18OR (1014-G4) BODY CONTROLLER #J5
(1602)
W/ WORK LIGHT
A71B
16OR
N/ WORK
LIGHT A71BB BACK-UP LIGHT
F10
18OR STATE
A71BA
CHASSIS GROUND
16OR
ADAPTER
(8803) B A
N11-GA
10WH
IP / GROUND ADAPTER CENTER GROUND ON

CENTER CHASSIS (1010) LEFT SIDE DASH MTD
(1701-1) DUAL POST GND PLATE
N10-G
N71BA
A
12WH
14OR
R10-G LICENSE R STOP-TAIL

L STOP-TAIL BACK-UP
16WH PLATE TURN LT
TURN LT LIGHT
LIGHT
B
CENTER CHASSIS /
R10-GA
16WH
REAR CHASSIS TAIL LIGHT

1 5
(9800) CONNECTOR
(9304A /
CENTER / REAR 9303)
CHASSIS
E
(9800) R10-G WH
12WH
4 D
N68A R68A
14BN RD
14BN
2 B
N56A R56A YL
14OR 14OR
3 C
N57A R57A
GN
14OR 14OR
A
@R71BB
BK
12OR
##R71BA
12OR BACK-UP ALARM
%A57A3
16OR SUPER 40 / B
TAKATA LDW ROOF CONN
(15B) CH4_35 SUPER 44
%A57A4 TAIL LIGHT
CENTER 16OR
CHASSIS / IP MODULE A
BODY CONTROLLER #J1
(1701) (1603)
3
%A57A RIGHT REAR
M TURN / STOP SIGNAL
14OR
2
%A56A
D LEFT REAR
14OR TURN / STOP SIGNAL
BODY CONTROLLER #J2
%A56A3 (1604)
16OR (15B) CH4_35
PARK, % MUTUALLY EXCLUSIVE
4
A68A MARKER, * W/ IGNITION RELAY 3
A54 G CLEARENCE,
14BN # N/ IGNITION RELAY 3
16BN
ID LAMP @ W/ COMMAN BASE (4X2)
## W/ COMMAN BASE (6X4)

- - ADDED: LONESTAR IN C 75116N
TITLE, 9303 REF TO R/D 9304A,CIRC R71BB. 61802Y 10MAR09

AE08058102 001
Figure 205 Lights – Stop, Tail, Turn and Back-Up not with Freedomline
205
9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2
Figure 206 Lights – Stop, Tail, Turn and Back-Up withFreedomline
206
9.3. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS-STOP,TAIL,TURN AND BACK-UP(6X4)
NAVISTAR, INC.
6X4 STOP,TAIL REAR / CENTER

AND TURN LIGHT(LEFT) *R71BE *R71BA CHASSIS
(9303B) 12WH 12WH (9800M)
1
R71BE
A
12OR
2
R56A
B
14OR
R68A 4
D R68AC
14BN 14BN
R10-GE R10-G 5
E
12WH 12WH
3
R71BG
12OR
R57A
14OR
R68AD
14BN
R10-GG
12WH 6X4 STOP,TAIL
AND TURN LIGHT(RIGHT)
(9303D)
D
*R71BG
12WH
A
BACK UP ALARM
(9305)
BK R71BF
A
+
- 12OR
RD B R10-GF
12WH
* N/ BACK-UP ALARM

75116N 15NOV10 AE08058102 02A
Figure 207 Lights – Stop, Tail, Turn and Back-Up (6 X 4)
207
9.4. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS - STOP,TAIL,TURN AND BACK-UP (4X2)
NAVISTAR, INC.
REAR / CENTER
CHASSIS
4X2 STOP,TAIL (9800M)
AND TURN (LEFT)
(9303C)
1
R71BC R71BA
A
12OR 12OR
2
R56A
B
14OR
4
R68AB R68A
D
14BN 14BN
5
R10-GC R10-G
E
12WH 12WH
3
14OR
R57A
4X2 STOP,TAIL
AND TURN(RIGHT)
(9303E)
R10-GB
E
12WH
R68AA
D
14BN
BACK UP ALARM R71BD

A
(9305A) 12OR
BK R71BB
A
+
- 12OR
RD B
R10-GD
12WH

75116N 15NOV10 AE08058102 02B
208
9.5. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME / MAP AND COURTESY LIGHTS - DAY CAB
NAVISTAR, INC.
#A14T BATTERY FEED

8RD CH3_01
A14KH
12RD
*A14J *A14 BATTERY
8RD 4RD FEED
CH3_34
BODY CONTROLLER #J2 E4

(1604) FUSE F2-D
(1011)
10A
DOME LAMP J
CIRCUIT F4
18DKBL
A63-GA
18DKBL
A63BD
16WH
A63
A11-GCA
12WH
A63D
18DKBL
GROUND STUD
18DKBL
A63BB
IP / ROOF
A63-G
(LOCATED AT LEFT
18WH
SIDE DASH MOUNTED 3 5 4 (2000)

DUAL POST GND PLATE)
18DKBL
18DKBL
D63-GA
18DKBL
A63-GK
D63D
D63E
A63BC
16WH
18WH
DOOR / IP DOOR / IP
DOOR POD DOOR POD
B A B A
(3206M) (3205M)
18DKBL
18DKBL
E63-G
E63BC
F63-G
F63BB
18WH
18WH
ROOF / DOME
B D C (2500)
C63-GL
18WH
B A B A
18DKBL
18DKBL
C63-GE
C63E
C63D
18WH
PASSENGER SIDE DRIVER SIDE

COURTESY LIGHT COURTESY LIGHT
(3400) (3400)
DOME
LIGHT MAP MAP MAP LIGHT / DOME
LIGHT LIGHT (2100)


Figure 209 Dome / Map and Courtesy Lights – Day Cab
209
9.6. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME / MAP AND COURTESY LIGHTS - SLEEPER
NAVISTAR, INC.
FUSE F2-D (1011)

BATTERY E4 F4
#A14T A14KH
FEED
8RD 12RD
CH3_04 10A
BATTERY
*A14 *A14J
FEED
4RD 8RD
CH3_34
IP / ROOF
(2000-3)
A63-GA D63-GA
16WH 16WH
BODY CONTROLLER #J2

(1604)
DOME LAMP
J
CIRCUIT
18DKBL
A63
A11-GCA
12WH
18DKBL
A63BD
A63D
18DKBL
IP / ROOF
4 5 (2000)
LEFT SIDE
DASH MOUNTED
18DKBL
18DKBL
A63-GK
A63-G
A63BB
A63BC
18WH
18DKBL
18WH
DUAL POST GND
D63E
PLATE
IP DOOR IP DOOR
POD / DOOR B A B A POD / DOOR
(3206M) (3205M)
D63-GF
18DKBL
18DKBL
D63-GM
D63-GE
18DKBL
18DKBL
D63M
18DKBL
18WH
D63D
18WH
18WH
E63BC
F63-G
E63-G
D63C
F63BB
18WH
18WH
B A B A B A B A A B
PASSENGER SIDE DRIVER SIDE

COURTESY LIGHT COURTESY LIGHT ROOF / DOME
(3400) (3400) LIGHT
(2101)
* SINGLE BATTERY FEED MAP READING MAP READING
# DUAL BATTERY FEED W/ LOAD SHEDDING LIGHT LIGHT
(2102) (2103)

- - TITLE WAS CIRCUIT C 82357E
Figure 210 Dome / Map and Courtesy Lights – Sleeper
210
9.7. FOG LIGHTS AND SPOT LIGHT, P. 5

CHAPTER 9
NAVISTAR, INC.
FOG LIGHTS AND SPOT LIGHT
BODY
CONTROLLER #J1
(1603)
RIGHT FOG
LEFT FOG
LAMP
LAMP
F K
A64A
16YL
A64B
16YL
IP /
FORWARD CHASSIS
(1700)
22 23
M64A M64B
16YL 16YL
GROUND
A B C ADAPTER #1
(8800)
M11-GD
12WH
M11-G
10WH
M64-GA M64-GB
16WH 16WH
M64-GB
LEFT
16WH
FOG LIGHT
(8201 / 8203) A B B A
RIGHT
FORWARD FOG LIGHT
M64-GA
16WH
GROUND (8200 / 8202)

(4005)
M64A M64B
16WH 16WH
1 2 FOG LIGHT
4 3
(8203/8203A)
LEFT RIGHT
FOG LIGHT FOG LIGHT

0488 20MAY14 ADDED R/D 8203A AND C 92447S
R/D 4005. 61802Y 10MAR09 AE08058102 005
Figure 211 Fog Lights and Spot Light
211
9.8. HEADLIGHTS, P. 6

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS
NAVISTAR, INC.
BODY CONTROLLER
BODY BODY
BODY CONTROLLER #J2
CONTROLLER #J5 CONTROLLER #J3
(1604)
(1602) (1600)
HIGH BEAM
HIGH BEAM
LOW BEAM
#J1 (1603)
LOW BEAM
DIMMER
BODY CONTROLLER #J1
BODY CONTROLLER #J2
RIGHT
H / L
RIGHT
LEFT
LEFT
CH9_09
LEFT FORWARD / REAR
FTP
ZVR
(8100A / 8100B)
C B K H
(1603)CH9_09
E5 A4
(1604)CH9_09
A14
MODESTY PANEL
TURN LIGHT
18GY
A9A
A53B
14YL
16OR
A52AA
A53AA
A53A
A52B
14YL
14YL
A52A
14YL
A57
14YL
14YL
CH9_10
A102A
20YL
A52AB TRIPMASTER
A52D
20YL
18GY
18YL HEADLIGHT
A9
INPUT RELAY
A53AB
(1019)
18YL
CH9_07
A52A
A53A
14YL
14YL
16OR
16BN
A56
A58
IP / DCM A4 A8 A7
(1800)
M56AB
M58AB
16BN
16OR
18GY
B9
IP / FORWARD
CHASSIS
14 5 1 2 3 4 15 (1700)
B102A
18YL
M56 M57A
B52B
18YL
18GY
B9D
16OR 16OR
M58 M57
14BN 160R
7 4 3
M57AC
16OR
M11-GB
M11-GA
M11-G
14WH
M53B
14YL
10WH
M52A
14YL
16BN
M58B
14WH
M58A
16BN
M53A
14YL
M52B
14YL
M56AC
16OR
RIGHT
LEFT
HEADLIGHT
DIMMER
HEADLIGHT D E A B C C E D FTP
CONNECTOR A B
CONNECTOR
(8000)
(8001)
C11-GB
C11-GA
(4005 / 4005A)
16BN
C58A
14WH
14WH
LEFT SIDE FWD

DASH MOUNTED DUAL
POST GND PLATE TURN SIGNAL
SWITCH
(1801)
C11-GBC
C11-GAB
C11-GBD
C11-GAA
C11-GBA
C58BB
C11GAC
16WH
16BH
C11-GBB
14WH
16WH
16OR
C58BA
C58AB
16WH
14WH
C57
16BN
16BN
14WH
C52B
14YL
14YL
C53A
C52A
14YL
14WH
C11GAD
C58AA
16OR
16BN
C53B
14YL
C56
16WH
1 2 3
1 2 3 A B B A A A 1 2
2 B B
1
HEADLIGHT HEADLIGHT HEADLIGHT HEADLIGHT MARKER TURN /

MARKER TURN / HIGH BEAM LOW BEAM HIGH BEAM LOW BEAM LIGHT MARKER
LIGHT LEFT MARKER LIGHT LEFT LEFT RIGHT RIGHT RIGHT LIGHT
(8165) (8166T) (8006R) (8006T) (8006R) (8006T) (8165) (8166T)

TITLE, CIRC M57A, 4005,4005A TITLES. 61802Y 10MAR09 AE08058102 006
Figure 212 Headlights
212
9.9. HEADLIGHTS (CONT.), P. 6A

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS (CONT)
NAVISTAR, INC.
BODY CONTROLLER
(1604)CH9_09
LEFT TURN LAMP
BODY CONTROLLER #J2
CONTROLLER
(8100/8100A)
LEFT FORWARD / REAR
(1604)
#J1 (1603)
MODESTY LAMP
HIGH BEAM
HIGH BEAM
(8100 / 8100B)
LOW BEAM
CH9_09
CH9_10
BODY
(8102)
MODESTY PANEL
LOW BEAM
#J2
TURN LIGHT
BODY CONTROLLER #J1
RIGHT
RIGHT
CH9_10
LEFT
LEFT
(1603)CH9_09
C B K H
A B C
16BN
A54
A53B
14YL
16OR
A52AA
A53AA
A53A
A52B
14YL
14YL
A52A
14YL
A57
14YL
14YL
M56AD
M56AE
16BN
M54B
160R
M54A
16BN
16OR
A52AB TRIPMASTER
18YL HEADLIGHT
INPUT RELAY
A53AB
(1019)
M58AB
16BN
18YL
CH9_07
M58AB
A52A
A53A
14YL
14YL
16OR
16BN
16BN
A56
A58
M58AB
M56AB
16OR
M54GCC
16OR
16WH
IP / FORWARD
CHASSIS
14 5 1 2 3 4 15 (1700)
M56 M57
16OR 16OR
M58 M57
GND PLATE
14BN 160R
CH9_12
M57AC
16OR
M11-GB
M11-GA
M11-G
14WH
M53B
14YL
M56AC
10WH
16BN
M58B
14WH
16OR
M58A
14BN
M53A
14YL
M52B
14YL
M52A
14YL
RIGHT
HEADLIGHT
LEFT
CONNECTOR A B C E D
HEADLIGHT D E A B C
(8000)
T/S HARNESS
C11-GB
CONNECTOR (4005 / 4005A)

C11-GA
14WH
C52A
14YL
16BN
C58A
LEFT SIDE FWD

14WH
(8001)
DASH MOUNTED DUAL
POST GND PLATE
C58AB
16OR
C11-GBC
C11-GAD
16BN
C11-GBD
C56
C11-GAC
C58AA
C11-GAB
C11-GAA
C11-GBA
C58BB
16BN
16WH
16WH
16BH
C11-GBB
16WH
C58BA
16OR
16WH
14WH
C57
16BN
14WH
14WH
C52B
14YL
14WH
14YL
C53A
C53B
14YL
3 2 1 1 2 3
A B 2 1 B A B B A 1 2
A
HEADLIGHT HEADLIGHT MARKER TURN /

TURN / HEADLIGHT MARKER HEADLIGHT
HIGH BEAM LOW BEAM LIGHT MARKER
MARKER HIGH BEAM LIGHT LOW BEAM
RIGHT RIGHT RIGHT LIGHT
LIGHT RIGHT RIGHT RIGHT
(8006R) (8006T) (8165) (8166T)
(8166T) (8006R) (8165) (8006T)

TITLE DESC. 82357E 16DEC11 AE08058102 06A
Figure 213 Headlights (Cont.)
213
9.10. TRIPMASTER, P. 7
CHAPTER 9
NAVISTAR, INC. TRIPMASTER
SATELLITE
TRIP MASTER COMMUNICATION
(5927) (5010 / 1970) FUSE F2-F BATTERY FEED
(1011) MEGA FUSE
A D2 C2 TO CAB
+12V H14SD A14SD A14KC #A14T #A14
E (1001)
BATTERY 18RD 18RD 12RD 8RD 6RD
10A CH3_02, 01
(1014-C1)
(1014-G2) **(A13FB) IGNITION
(1014-G1)
RELAY #2
##A13FF ##A13FB (1014)
12PK 12PK CH3_07
FUSE F5-J (1014)
B B1 A1 (1014-G1)
A13SD
C H13SD **(A13FB) IGNITION
IGNITION 18PK
18PK 10A RELAY #2
(1014-A2) (1014)
W/ SLEEPER
A13FB ##A13FD ##A13FB CH3_08
TRIPMASTER
12PK 12PK 12PK
J1708 IP / DCM
C PUBLIC BRAKE INPUT BRAKE
J1708(-) H98B A3BD(-) (1800)
B A70D (1812)
18GY CONN SWITCH
18BK 18OR
(1660/
D D2 D
H98A A3BD(+) 1661) A70D B70D
J1708(+) A
18BK 18DKBL CH3_19 18GY 18GY
W/ DAYCAB
j D1 C
A70E TRIPMASTER B70E
SWITCH 1 G H70E
(BRK) 18OR 18OR 18OR
K A50S
SWITCH 2 H50S A70E
F 18YL (1TB2)
(LIGHT) 18YL 18OR SWITCH A
GROUND D FUSE F7-E
A14CH
(1016)
12RD
CH03_03,04
A50S A53AB LEFT HEADLIGHT
18YL 18YL CONNECTOR
C1
A1 (8001) CH9_06
86
30 TRAILER SPARE #4
TRIPMASTER A72CJ
(1122M)
HEADLIGHT 18OR
CH10_31
INPUT RELAY
87
H11-GSD
(1019)
H11-GM
18WH
87A
10WH
SLEEPER 85
GROUND STUD A2 B2 C2
A53ABA
(5004)
A52AB
18YL
18YL
A53-GBE A11-GBA
18GY 14WH
LEFT
1 11 HEADLIGHT W/ SLEEPER
CONNECTOR TRIPMASTER
A11-GKJ
(8001) A53-G A11-GBE
6WH
CH9_06 18GY 18WH
SLEEPER
GROUND ADAPTER W/ DAYCAB TRIPMASTER
(5007) TRIPMASTER CONNECTIONS
A11-GSD (2TB1)GROUND
* SINGLE BATTERY FEED 18WH
# DUAL BATTERY FEED (2TB2)
W/ LOAD SHEDDING SWITCH2
(1014-G2) (1014-C1)
## N/ IGNITION RELAY 3 **(A13FB) IGNITION
FUSE F5-J (1014) (1014-G1) RELAY #2
B1 A1 (1014)
A13SD ##A13FF ##A13FB
4TB1 IGNITION CH3_07
18PK 12PK 12PK NEG STUD
10A (1005)
A98A(+)
6TB1 DATALINK(+) 18DKBL J1708 PUBLIC
CONN
(1660/1661)
A98B(-) CH3_19
7TB1 DATALINK(-)
18GY
FUSE F2-F (1011) BTRY FEED
D2 C2 A14KC MEGAFUSE TO CAB
A14SD #A14T #A14
1TB1 +BATTERY (1001)
18RD 12RD 8RD 6RD
10A CH3_02, 01

0488 20MAY14 ADDED CIRC A72CJ IN D 92447S
R/D 1019. 61802Y 10MAR09 AE08058102 007
Figure 214 Tripmaster
214
9.11. TURN AND STOP SWITCH, P. 8

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TURN AND STOP SWITCH
NAVISTAR, INC.
STOP SWITCH / LIGHT1

BODY CONTROLLER #J5 IP / DCM CONNECTOR
(1602) (1800) (1806)
B9 C
BRAKE BA70
A70
E14
6.8V
SWITCH 18OR
20OR
150
A4 D
A9A A9 B9 BA9K
ZVR E5 18GY 18GY
18GY 18GY
TURN SIGNAL
SWITCH
(1801)
18GY
B9D
HAZARD
BODY CONTROLLER #J3
(1600) 7
A2 2
RIGHT A57B B57B RIGHT
A6 TURN
TURN 20OR 18OR
A1 1
LEFT A56B B56B
TURN A7
20OR 18OR LEFT
TURN

Figure 215 Turn and Stop Switch
215
9.12. LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO LIGHT SYSTEM - PARK, MARKER, CLEARANCE,
ID, TURN, STOP, TAIL
NAVISTAR, INC.
RIGHT TURN
A57A SIGNAL (8053) W/ VS-400 COLLISION
SKIRT 16OR CH9_12 WARNING
LIGHT A57B A57NB A57NA SIDE DISPLAY UNIT
(8052) 16OR 16OR 18OR (1942)
CH9_12 CH4_28
BODY IP / FORWARD
CONTROLLER #J1 W/ MIRROR MOUNTED LIGHT CHASSIS
(1603) RIGHT HEADLIGHT
A57D PASSENGER DOOR (1700)
CONNECTOR /
18OR HARNESS CONN
FRONT RIGHT
(3003M)
TURN &
CH4_05 15
RIGHT FRONT A57N A57 M57 PARK / MARKER
TURN A 16OR 16OR 16OR LIGHT
W/ MIRROR MOUNTED LIGHT OR (8000/8003)
W/ COLLISION WARNING CH9_06,31
A57 FOG LT LONESTAR
16OR SE (8203A)
CH09_32
N/ MIRROR MOUNTED LIGHT
LEFT HEADLIGHT
N/ COLLISION WARNING
CONNECTOR /
14 FRONT LEFT
LEFT FRONT A56N A56 M56
B TURN & PARK
TURN 180R 160R 16OR / MARKER LIGHT
(8001/8002)
CH9_06,31
W/ MIRROR MOUNTED LIGHT
A56 L / R HEADLIGHT
160R CONNECTOR /
FRONT L / R
N/ MIRROR MOUNTED LIGHT
5 TURN & PARK
A58 M58 / MARKER LIGHT
16BN 14BN (8000/8001/
8002/8003)
BODY CH9_06,31
CONTROLLER #J2
(1604)
PARK,
A54 MARKER,
G
16BN CLEARANCE,
ID LAMP
IP / CENTER
CHASSIS
(1701)
CENTER CHASSIS
/ REAR CHASSIS
(9800)
LICENSE PLATE,
4 LEFT & RIGHT
4
A68A N68A R68A STOP-TAIL TURN
14BN 14BN 14BN LT
CH9_01,02
LEFT REAR 2 2
A56A N56A R56A L STOP-TAIL
TURN / STOP D
14OR 14OR 14OR TURN LT
SIGNAL
CH9_01,02
RIGHT REAR 3 3 R STOP-TAIL

TURN / STOP A57A N57A R57A
M TURN LT
SIGNAL 14OR 14OR 14OR
CH9_01,02

0488 19MAY14 ADDED REF R/D'S 8003, C 92447S
8002 & CH REF FOR SHEET 31. 61802Y 10MAR09 AE08058102 009
Figure 216 Light System – Park, Marker, Clearance, ID, Turn, Stop, Tail
216
9.13. ECE TAIL LIGHTS, P. 9A

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ECE TAIL LIGHTS
NAVISTAR, INC.
ECE TAIL LIGHTS

ECE TAIL LIGHTS (4450BF)
(4450BM)
A R56BC
A
160R
R57BC
B B
160R
R70BB
C C
140R
ECE TAIL LIGHTS

ECE TAIL LIGHTS (4450BF)
(4460BF)
A R68BB A
14BN
R56BB B
B
140R
R57BB
C C
160R
R58BB
D D
14BN
R71BB E
E
160R
R12BB F
F
160R
G R11-GBB G
12WH

75116N 15NOV10 AE08058102 09A
Figure 217 ECE Tail Lights
217
9.14. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B
CHAPTER 9
BODY BUILDER AND ECE TAIL LIGHT
NAVISTAR, INC.
CONNECTION
ECE TAIL LIGHTS CENTER CHASSIS/IP ABS #3

(4460AM) (1701F/1701) (1402)
N70BB
C 14RD
64
N57BC A94BW
B 12
16LTGN 16GY
CLUSTER
N57BC N57BA # 2
15
42
N56BC A109B
A 1
16YL 18GY
N56BC N56BA 10
16YL 16YL
BODY BUILDER
TURN/STOP
(4460M)
60
N56BC A94BV
A
16YL 16GY
N57BC BODY CONTROLLER

B # J1
16LTGN
(1603)
72
N70BB A70R
C D
14RD 14RD
BODY BUILDER CONNECTION

(4450M)
N68BB 76
A 14BN
59
N56BB A94BU
B 16YL 16GY BODY
A57B1 A57B CONTROLLER
63 A
N57BB 16OR 16OR # J1
C
16LTGN A57BB (1603)
A57BD
16OR M
14OR
74 BODY
N54BB A54BB A54 CONTROLLER
D 14BN G
14BN 16BN # J2
TRAILER MARKER (1604)
A58
12BN LIGHT RELAY
(1012-F3)CH9_13
73
N71BB A71BB A71BA PDC FOR
E 16LTBL B4 DFM
16OR 16OR
(1035)
75 TRAILER AUX OR
N12BB A12BB BODY ACC RELAY
F 14LTBL 18DKBL (1016-G2)
CH9_16
F
N11-GD CHASSIS GND
G CENTER
12WH F A SPLICE PACK #1
(8803) GND
(4006/4006A)
E CHASSIS GND
N11-GJ
SPLICE PACK N11-GA
16WH
(8806) 10WH

92447S 08APR14 AE08058102 09B
Figure 218 Body Builder and ECE Tail Light Connection
218
9.15. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL
LIGHT, P. 10
CHAPTER 9
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN
AND MODESTY PANEL LIGHT
NAVISTAR, INC.
MODESTY LAMP/ FRONT RIGHT TURN &

CUSTOMER SUPPLIED LIGHTS PARK / MARKER LIGHT
(8102) (8000)
LEFT MODESTY PANEL RIGHT MODESTY PANEL

TURN LIGHT N/ SLEEPER TURN LIGHT N/ SLEEPER
(8100) (8101)
C B A B D E
FOG LT
M54-GCC
LONESTAR
M57-AC
M11-GB
M56AD
16WH
SE (8203A)
16BN
M54B
M58B
16BN
16OR
16OR
14WH
CH10_32
M56AJ
M54CA
16OR
16BN
C A B C A B
M54-GBB
16WH
IP/FORWORD
CHASSIS
(1700)
(8100) (8101)
CH9_031
M56AE M57AB
M11-G
B B
16WH
16OR 16OR
M11-GDD M11-GBC
A A
@M56AE
16WH 16WH
160R
@M54A
16BN
FWD GND
(4005)
M54A M58AC
C C
16BN 16BN
M58AB
M56AB
16BN
16OR
C A B (8100) (8101) C A B
J57A
16OR
J11GA
J58B
16BN
16WH
14BN
16OR
16OR
J11GB
16OR
J56A
M58
M57
M56
J58A
16BN
16WH
M58AB
M56AB
16BN
16OR
J58BB
16BN
J56AB J11GAB
16OR BODY CONTROLLER 16WH
LEFT J11GBB #J1 / J2
J57AB
HEADLIGHT 16WH (1603 / 1604)
16OR
CONN. J58AB CH9_09
J11GAA
J58BA
J57AA
16BN
16WH
(8001) 16BN 16OR

J11GBA
J56AA
CH9_31
J58AA
16OR
16WH
16BN
C A B C A B
C A B C A B
RIGHT REAR MODESTY RIGHT FORWARD

PANEL TURN LIGHT MODESTY PANEL
LEFT FORWARD MODESTY LEFT REAR MODESTY W/ SLEEPER TURN LIGHT
PANEL TURN LIGHT PANEL TURN LIGHT (8101B) (8101A)
(8100A) W/ SLEEPER (OPTIONAL)
(8100B)
@ W/ LONESTAR
(OPTIONAL)

- - CIRC M56AE,M11-GDD WASC 92447S
M56AB, M11-GBB RESP. AT R/D 8100. 61802Y 10MAR09 AE08058102 010
Figure 219 Light System – Park, Marker, Front – Turn and Modesty Panel Light
219
9.16. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL
LIGHT, P. 10A

LIGHT SYSTEM - PARK, MARKER, FRONT - TURN
AND MODESTY PANEL LIGHT
NAVISTAR, INC.
A11-GAA
14WH
GROUND STUD
(1004)
(LOCATED AT LEFT
SIDE DASH MOUNTED
A54-GXE DUAL POST GROUND
16WH PLATE)
RIGHT TURN
SIGNAL
(8054)
IP/FORWARD
CHASSIS
(1700)
A
A57A
15
160R
A57A
B
160R
BODY A54A
16BN C
CONTROLLER #J1
(1603)
A A57BC
160R
PASSENGER DOOR
HARNESS
(3003M)
*A57B
J
160R
EATON VORAD RT
SIDE DISPLAY G
(1942F)
4 #A57C
160R
BODY
CONTROLLER #J4
(1604)
FOR PROSTAR W/ SCR

*= W/ MIRROR TURN SIGNAL
#= W/ COLLISION WARNING

MZMJ 22MAR13 INITIAL RELEASE. A 91996P
91996P 14MAR13 AE08058102 10A
Figure 220 Light System – Park, Marker, Front – Turn and Modesty Panel Light
220
9.17. LIGHT SYSTEM – CLEARANCE, ID, P. 11
NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER

DIAGRAM 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, ID
NAVISTAR, INC.
ROOF / IP
W/ SUNSHADE
(2000-3)
D63-GA A63-GA A11-GCA
BODY CONTROLLER #J2 16WH 16WH 12WH
(1604)
IP / ROOF
PARK, (2000-1)
MARKER,
G A54 A58T D58T
CLEARANCE,
16BN 18BN 18BN
ID LAMP
GROUND STUD
SUNSHADE (LOCATED AT LEFT
CONNECTOR A B SIDE DASH MOUNTED
(345 / 2007F) DUAL POST GND PLATE)
C58-GA
18BN
C58A
18WH
C58-GD
C58-GB
C58-GC
C58-GF
C58-GE
C58F
18BN
C58B
18BN
18BN
18BN
C58C
C58E
18BN
C58D
18WH
18WH
18WH
18WH
18WH
A B A B A B A B A B
CLEARANCE CLEARANCE CLEARANCE CLEARANCE

CLEARANCE
LIGHT (520) LIGHT (521) LIGHT (522) LIGHT (524)
LIGHT (523)
N/ SUNSHADE
ROOF / IP
BODY CONTROLLER #J2 (2000-3)
(1604) A63-GA A11-GCA
16WH 12WH
D63-GA
16WH
PARK, IP / ROOF
MARKER, (2000-1)
CLEARANCE, A54 A58T D58T
G
ID LAMP 16BN 18BN 18BN
GROUND STUD
(LOCATED AT LEFT
SIDE DASH MOUNTED
D58-GJ
D58-GH
D58-GD
D58-GF
D58-GE
18WH
18BN
D58R
18WH
D58Z
18BN
D58M
18BN
18BN
D58P
18WH
18WH
18WH
18BN
D58N
A B A B A B A B A B
MID RIGHT RIGHT

LEFT LEFT
MARKER MARKER CLEARANCE
CLEARANCE MARKER
LAMP LAMP LAMP
LAMP LAMP
(2004M) (2005M) (2006M)
(2002M) (2003M)


AE08058102 011
Figure 221 Light System – Clearance, ID
221
9.18. LIGHT SYSTEM – SKIRT LIGHT, P. 12

CHAPTER 9
LIGHT SYSTEM - SKIRT LIGHT
NAVISTAR, INC.
FUSE F2-H (1011)

BATTERY FEED A14T A14KH C4 D4 A54XV
CH3_01 8RD 12RD 16BN
15A
BODY
CONTROLLER #J4
(1601)
CUSTOMER
SUPPLIED A54XD
F16
SKIRT 16BN A1 A2
LIGHTS
16BN
A54X
SKIRT LIGHT 86
30
RELAY
BODY (1010)
CONTROLLER #J1
87 IP/FWD CHASSIS
(1603) 24
87A (1700)
#M54X
RIGHT 85
A57N 160R
FRONT A B2 B1
16OR
TURN
A57NB
#M54XC
16OR
CUSTOMER CONNECTION
160R
RIGHT TURN SIGNAL SUPPLIED FOR CUSTOMER
(8053) LIGHTS SUPPLIED
(8052) LIGHTS
A57AA (8050)
16OR
A
B #M54XB
A57AC A
16OR 160R
B
A54A
C
16BN
B
A54-GXE
#M54-GE
A54-GXB
A
A54XA
A54-GXB
16BN
#M54-GA
16WH
16VT
20WH
20WH
16WH
GROUND
ADAPTER
SKIRT LIGHT
(8800)
(8052)
A
M11-GD
A57B 12WH
B
16OR
A54XC
C
#M54-GBB
#M11-GC
16BN #M11-G
10WH
12WH
16WH
A54-GXD A54-GXA
A
16WH 16WH
A54-GXC
16WH
GROUND
RADIATOR
ADAPTER
GROUND
#M54-GCC
#M54-GDD
(1023)
(8600)
16WH
16WH
9
A54-GX A54-GXA
16WH 16WH
A54-GX
16WH
A54XE
A54XA
16BN
16BN
1 A11-GCB
(8100-A)
CH9_10
LEFT TURN LAMP
14WH
MODESTY
(8102)CH9_31
SUPPLIED LIGHT
LAMP/CUSTOMER
LEFT SIDE DASH

MOUNTED DUAL POST
GND PLATE
(4005)
GROUND STUD B A
(LOCATED AT LEFT
CONNECTION FOR
SIDE DASH MOUNTED
CUSTOMER SUPPLIED
LIGHTS
(8051)
# W/LONESTAR

0488 20MAY14 REVISED AND REDRAWN. C 92447S
61802Y 10MAR09 AE08058102 012
Figure 222 Light System – Skirt Light
222
9.19. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO TRAILER LIGHT SYSTEM - MARKER, STOP,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TAIL, TURN
NAVISTAR, INC.
BATTERY FEED
BATTERY FEED
A56T IP / CENTER
BODY A56C
12OR CHASSIS
CONTROLLER #J4 18OR
H1 H2 (1701) CH9_14,15
(1601) GROUND
ADAPTER 85
87A
CH3_01
CH3_34
(1023)
87
2 TRAILER LEFT
LEFT A56-GT
TURN F13 TURN RELAY
18WH (1011)
SIGNAL 30
86
1
A11-GCB J2 J1
(A56J)
#A14
*A14
6RD
12WH
4RD
FUSE F2-A
(1011)
E1 F1 A14FC A14F
GROUND STUD 12RD 8RD
(LOCATED AT LEFT 15A
SIDE DASH MOUNTED
IP / CENTER
RIGHT A57T
A57C CHASSIS
TURN E15 12OR
18OR (1701) CH9_14,15
H3 H4
A57-GT
SIGNAL
18WH
85
87A TRAILER RIGHT
87 TURN RELAY
(1011)
FUSE F2-C
30
86 (1011)
J4 E3 F3
A14H
J3 A14FD
8RD
(A57J)
15A 12RD
A58 A54BB IP/CTR CHASSIS
12BN 14BN (1701)CH9_9B
MARKER
LIGHT A54C A58T IP/CTR CHASSIS
F14
SIGNAL 18BN E3 F3 12BN (1701)CH9_14,15
A58-GT
85
18WH
87A
87 TRAILER MARKER
LIGHT RELAY
(1012)
30
86 FUSE F3-D
(1012)
F4 E4
C4 D4 A14HA
(A58J)
12RD
20A
TAIL IP / CENTER
A68 A68T
LIGHT E10 CHASSIS
18BN 12BN
SIGNAL E1 F1 (1701) CH9_14,15
A68-GT
85
18WH
87A TRAILER TAIL

87 LIGHT RELAY
(1012)
30 FUSE F3-B
86 (1012)
F2 E2 C2 D2 A14HB
(A68J)
12RD
TRAILER 20A
STOP A70C
F15
LIGHT 18OR A70T IP / CENTER
SIGNAL G3 12OR CHASSIS
J3
(1701) CH9_14,15
A70-GT
85
18WH
87A
TRAILER STOP
87 LIGHT RELAY
* SINGLE BATTERY FEED (1016)
# DUAL BATTERY FEED
W/ LOAD SHEDDING 30 FUSE F7-D
86 (1016)
J4 G4 E4 F4 A14HC
(A70J) 12RD
30A

0488 20MAY14 ADDED CIRC A58,A54BB D 92447S
AT R/D 1012 IN CAV F3. 61802Y 10MAR09 AE08058102 013
Figure 223 Trailer Light System – Marker, Stop, Tail, Turn
223
9.20. TRAILER SOCKET – BACK OF CAB, P. 14

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC
NAVISTAR, INC.
IP / CENTER TRAILER
ABS TRAILER
CHASSIS CONNECTOR 2
SOCKET
(1701) (9779F1/9779F)
(9902)
TRAILER LEFT 5 B
A56T N56T
TURN RELAY YL YL
12OR 10YL
(1011) CH9_13
TRAILER RIGHT 6 C
A57T N57T
TURN RELAY GN GN
12OR 10LTGN
(1011) CH9_13
7 A
TRAILER MARKER
A58T N58T
LIGHT RELAY BK BK
12BN 10BK
(1012) CH9_13
SLEEPER TRAILER
SOCKET #2-TG (9781F)
N56T B
10YL
N57T
C
10LTGN
N58T
A
10BK
TRAILER
CONNECTOR 1
(9780M / 9780M1
/ 9784M)
TRAILER TAIL 8 B
A68T N68T
LIGHT RELAY BN BN
12BN 10BN
(1012) CH9_13
TRAILER STOP 9 C
A70T N70T
LIGHT RELAY RD RD
12OR 10RD
(1016) CH9_13
TRAILER ABS ECU 10 A

RELAY A94T N94T
BL BL
(1017) CH10_06 12GY 10DKBL
AUXILIARY 11 D
#A72V N72V
TRAILER SWITCH WH WH
12OR 12DKBL
(1110M)CH9_16 SLEEPER
TRAILER
SOCKET #1-TG
AUXILIARY
*A72V (9782M)
TRAILER RELAY
12DKBL AUX
(1016)CH9_16
ON LEFT TRAILER
SIDE SOCKET
FRAME (9902)
N68T RAIL NEAR
B
10BN BATTERY TRAY
RD RD
BN BN
N70T
C
10RD
BK BK
GN GN
N94T
A
10DKBL YL YL
BL BL
N72V WH WH
D
12DKBL GROUND STUD
* W/ AUX ISO TRAILER SOCKET (LOCATED AT LEFT SIDE
# W/ SECONDARY INSTRUMENT CLUSTER DASH MOUNTED DUAL
POST GND PLATE)

Figure 224 Trailer Socket – Back of Cab
224
9.21. TRAILER SOCKET – BACK OF CAB AND END OF FRAME, P. 15

CHAPTER 9
TRAILER SOCKET - BOC AND EOF
NAVISTAR, INC.
EOF
TRAILER TRAILER TRAILER
CONNECTOR 1 SOCKET 1 SOCKET
(9715M) (9790M / 9790MA) (9902)
C C
N94W R94W
BL BL
10DKBL 10DKBL
A A
N70W R70W
10RD RD RD
10RD
B B
N68W R68W
10BN 10BN BN BN
TRAILER TRAILER
CONNECTOR 2 SOCKET 2
(9716F) (9789F / 9789FA)
B B
N56W R56W
10YL YL YL
10YL
C
C
N57W R57W
GN GN
10LTGN 10LTGN
A A
N58W R58W
BK BK
10BK 10BK
WH WH
IP / CENTER TRAILER ON REAR END

CHASSIS ABS TRAILER
CONNECTOR 2 OF LEFT SIDE
(1701) SOCKET
(9779F / 9783F) FRAME RAIL
(9902)
5 B
TRAILER LEFT N56T N56U
A56T YL YL
TURN RELAY 10YL 10YL
12OR
(1011) CH9_13
6 C
TRAILER RIGHT A57T N57U
TURN RELAY N57T GN GN
12OR 10LTGN
(1011) CH9_13 10LTGN
TRAILER MARKER 7 A
A58T N58T N58U
LIGHT RELAY BK BK
12BN 10BK 10BK
(1012) CH9_13
TRAILER
CONNECTOR 1
(9780M / 9784M)
TRAILER TAIL 8 B
LIGHT RELAY A68T N68T N68U
BN BN
(1012) CH9_13 12BN 10BN 10BN
TRAILER STOP 9 C
LIGHT RELAY A70T N70T N70U
RD RD
(1016) CH9_13 12OR 10RD 10RD
TRAILER ABS 10 A
A94T N94T N94U
ECU RELAY BL BL
12GY 10DKBL 10DKBL
(1017) CH10_06
#N72V
AUXILIARY 11 10DKBL D
#A72V N72V
TRAILER SWITCH WH
12OR 12DKBL
(1110M)CH9_16
WH
AUXILIARY *A72V
TRAILER RELAY W/ ISO TRAILER SOCKET
12DKBL
(1016)CH9_16
W/ TRAILER & AUX SOCKET
BL
RD
GN
WH
BK
YL
BN
LEFT SIDE ON LEFT

DASH MOUNTED SIDE FRAME
DUAL POST GND RAIL NEAR
PLATE BATTERY TRAY
AUX TRAILER
BL
RD
GN
WH
BK
YL
BN
* W/ AUX ISO TRAILER SOCKET SOCKET

# W/ SECONDARY INSTRUMENT CLUSTER (9902)

Figure 225 Trailer Socket – Back of Cab and End of Frame
225
9.22. TRAILER SOCKET – AUXILIARY, P. 16

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - AUXILIARY
NAVISTAR, INC.
GAUGE CLUSTER #1 (1500) &A14 BATTERY FEED
(1011 / 1012)
4RD CH3_34
FUSE F2-G (1011)
RELAY #2, 4
BATTERY D3 C3
A14EE A14JA A14J **A14
ACCESSORY
2 BATTERY FEED
16RD 12RD 8RD 6RD
15A CH3_01
CH3_09
DIMR OUT2 A62DA A62DG
6
PANEL LT 16DKBL 18DKBL
- +
10
8
A72B
160R
4
AUXILIARY
TRAILER 5B
SWITCH 6
(1110M)
DIGITAL IN # 2 A72D
10 1
18OR
2B
DIGITAL IN # 1 A72C
9 18OR 3
A109C
18GY
9
A11-GKE A11-GCA
GROUND 1 7
16WH 12WH
GROUND STUD
(LOCATED AT LEFT
SIDE DASH MOUNTED - +
#A72V A72B 4
TRAILER SOCKET
IP / CENTER 12OR 14OR
CHASSIS
ELECTRONIC GROUND
(1701) CH9_14,15 ##A72V
12DKBL
W/ AUX ISO
BATTERY
FEED **A14Y
CH3_02 6RD
BATTERY
*A14W A14R
FEED
6RD 8RD
CH3_02 CTR CHASSIS/IP
(1701)
A14RB
BATTERY
12RD
&A14 &A14M CH9_9B

FEED
4RD 8RD
CH3_35
GAUGE CLUSTER #2
F2 A12BB
A72A
12OR
(1501)
18DKBL
&& W/ ISO 7638-2 ABS TRAILER FUSE F7-B 25A/
SOCKET N/ SWITCH (1016) 10A A72-GB GROUND
A72-G
@ W/ TRAILER SOCKET E2 18WH ADAPTER
18WH
W/ SW CONTROLLED CENTER PIN (1023)
@@ W/ EOF TRAILER SOCKET
A14SC
11
12RD
& SINGLE BATTERY FEED A72-GA

* DUAL BATTERY FEED AUXILIARY 18WH
N/ LOAD SHEDDING TRAILER
** DUAL BATTERY FEED RELAY
W/ LOAD SHEDDING (1016) G2 J2
# W/ AUX ISO TRAILER SOCKET 85
## W/ SECONDARY INSTRUMENT 87A FUSE F7-G
A72AJ
CLUSTER 87 16OR (1016) CH3_06
14
BODY CONTROLLER #J4
(1601)
30 86
BATTERY
FEED &A14 &A14M J1 G1
4RD A72 TRAILER AUX
@@A14BA
CH3_35 8RD E11

&&A72AD
18OR CIRCUIT
@A72A
14RD
12OR
12OR
**A14Y
FUSE F7-B 1
BATTERY 6RD
(1016) A11-GCB
FEED 12WH
F2 E2
CH3_02 *A14W A14R A14RB
6RD 8RD 12RD GROUND STUD
25A/10A
TRLR SPARE#3 A72CG DASH MOUNTED DUAL
(1123M) 18OR POST GND PLATE)
CH10_31

0488 20MAY14 ADDED CIRC A12BB & E 92447S
A72CG IN R/D 1016. 61802Y 10MAR09 AE08058102 016
Figure 226 Trailer Socket – Auxiliary
226
9.23. FLOOR LIGHT, P. 17

CHAPTER 9
FLOOR LIGHT
NAVISTAR, INC.
N/ LOAD SHEDDING
BATTERY FEED A14W A14K A14KB

CH3_02 6RD 8RD 12RD
A14Y
BATTERY FEED
6RD
CH3_02
FUSE F1-C
(1010)
W/ LOAD SHEDDING
A63JJ A63JV F3 E3
20DKBL 18DKBL
5A
D3 D4
86
30
BODY FLOOR LIGHT RELAY

CONTROLLER #J4 87 (1010)
(1601) 87A
85
C3 C4
FLOOR LIGHT A63J
E5
RELAY 20DKBL
18DKBL
A63JB
W/ DAY CAB OR
W/ SLEEPER
18DKBL
A63JA
IP / SLEEPER
(5000-7)
18DKBL
H63JB
W/ SLEEPER
A63-GAJ
A11-GAA
18WH
14WH
H63-GJA
H63-GJB
18DKBL
H63JBB
18DKBL
18DKBL
H63JBA
18WH
GROUND STUD
H11-GSK
(1004)
H11-GSN
10WH
(LOCATED AT
10WH
LEFTB SIDE DASH

MOUNTED DUAL POST
GND PLATE)
A B
B A A B
GROUND STUD
(LOCATED IN SLPR
LEFT REAR FACE OF RIGHT FLOOR LIGHT
FLOOR LIGHT FRONT LEFT FLOOR LIGHT (1907)
(5128) BUNK PANEL) (5129)

0486 03JAN12 ADDED: CIRC A63-GAJ & B 75116N
A11-GAA,LONESTAR IN TITLE.RMVD CONN 1003. 61802Y 10MAR09 AE08058102 017
Figure 227 Floor Light
227
9.24. CRESENT LIGHT LONESTAR, P. 17A

CHAPTER 9
CRESENT LIGHT LONESTAR
NAVISTAR, INC.
N/ LOAD SHEDDING
BATTERY FEED A14W A14K A14KB

CH3_02 6RD 8RD 12RD
A14Y
BATTERY FEED
6RD
CH3_02
FUSE F1-C
(1010)
W/ LOAD SHEDDING
A63JJ A63JV F3 E3
20DKBL 18DKBL 5A
D3 D4
86
30
BODY FLOOR LIGHT RELAY

CONTROLLER #J4 87 (1010)
(1601) 87A
85
C3 C4
FLOOR LIGHT A63J
E5
RELAY 20DKBL
18DKBL
A63JB
IP / SLEEPER
(5007-7)
18DKBL
H63JB
H63-GSD
H63SJC
18DKBL
H63-GJA
H63-GJB
18DKBL
H63JBB
18DKBL
18DKBL
H63JBA
18WH
18WH
H11-GSK
H11-GSN
10WH
10WH
A B
B A B A
GROUND STUD
(LOCATED IN SLEEPER
LEFT REAR FACE OF
CRESENT LIGHT FRONT LEFT CENTER RIGHT
(5128) BUNK PANEL CRESENT LIGHT CRESENT LIGHT
(5004) (5129) (5126)

0486 30DEC11 INITIAL RELEASE. A 82357E
82357E 19DEC11 AE08058102 17A
Figure 228 Cresent Light LoneStar
228
9.25. DOME AND ACCENT LIGHT – SLEEPER, P. 18

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER
NAVISTAR, INC.
BODY
FUSE F7-A CONTROLLER #J4
N/ LOAD SHEDDING
(1016) (1601)
BATTERY FEED A14R A14RD F1 E1
A14W
CH3_02 10RD 12RD
6RD 30A DOME
LIGHT
BATTERY FEED A14Y
A14VA
CH3_02 6RD
10RD
F2
18DKBL
W/ LOAD SHEDDING
A63C
SLEEPER
RIGHT LEFT LEFT
RIGHT DOME
SLEEPER SLEEPER SLEEPER
SLEEPER LIGHT IP / SLEEPER
AUX AUX ACCENT
ACCENT (5107) (5000)
ACCENT ACCENT LIGHT
LIGHT LIGHT
LIGHT (5105) 1
(5106) 37
(5104) (5103)
H14VA
10RD
GROUND STUD
(LOCATED IN SLPR
H11-GSN
A B C D REAR FACE OF
A C A C A C A C
10WH
FRONT LEFT
H14VAA
BUNK PANEL)
16RD
DOME / FLOOR
V63-GBE
18DKBL
18DKBL
V63-GBD
V63-GBB
V63EB
V63-GBC
H1-B1
V63D
18WH
SLEEPER
18WH
18WH
18WH
(5124)
CH9_19
FUSE
10A
BLOCK
(5001)
H1-C1
18DKBL
H63C
H14VAB
16RD
V63GHBB
V63HBD
18DKBL
V9NCB
18DKBL
V63HBC
V63HBE
18DKBL
18DKBL
18GY
V63-GA
H63-GB
16DKBL
18WH
H63HB
16WH
18DKBL
H63DV
SLEEPER
DOME
LIGHT
RELAY
ROOF HARNESS C3 (5001) A3
T-RAIL
(5102) (1000) 86
30
A 1
V63HB 63HB
18DKBL 18DKBL
87
B 2 87A
V63-GB 63-GB 85
18WH 18WH A4 C4
C 3
V63D 63D H63D
E 4
V9NCB H109SB H109S H109S IP /
18GY 18GY 18GY 18GY SLEEPER
H63-GD
F 6 (5000)
18WH
V63EB H63EB H63E

H63E
18DKBL 18DKBL CH9_19
18DKBL 18DKBL
7
H63EA H63EA
DOME / FLOOR
18DKBL 18DKBL
LIGHT
5 (5124)
H109SA H109SA CH9_19
18GY 18GY
GROUND STUD IN
(LOCATED IN SLEEPER
REAR FACE OF FRONT H11-GSK
LEFT BUNK PANEL) 10WH

Figure 229 Dome and Accent Light – Sleeper
229
9.26. DOME AND ACCENT LIGHT – SLEEPER LONESTAR, P. 18A

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER LONESTAR
NAVISTAR, INC.
BODY
FUSE F7-A CONTROLLER #J4
N/ LOAD SHEDDING
(1016) (1601)
BATTERY FEED A14R A14RD F1 E1
A14W
CH3_02 10RD 12RD
6RD 30A DOME
LIGHT
BATTERY FEED A14Y
A14VA
CH3_02 6RD
10RD
F2
18DKBL
W/ LOAD SHEDDING
A63C
CAB / SLEEPER
(5001)
1 37
H14VA
10RD
H14VAA
16RD
H1-B1
SLEEPER
FUSE
10A
BLOCK
(5001)
H1-C1
18DKBL
H63C
H14VAB
16RD
18DKBL
H63DV
SLEEPER
DOME
LIGHT
RELAY
ROOF HARNESS C3 (5001) A3
(5103)
86
30
7
H63-GB H11-GSN
16WH 10WH
87
87A
85
GROUND STUD A4 C4
6 (LOCATED IN SLPR
H63D REAR FACE OF
18DKBL FRONT LEFT
BUNK PANEL)
(5004)
H63-GD
5 SLEEPER
H63L H14VAB
FUSE BOX
16DKBL 16RD
(5001)
CH3_02
GROUND STUD IN
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL) H11-GSK
(5004) 10WH

82357E 19DEC11 AE08058102 18A
Figure 230 Dome and Accent Light – Sleeper LoneStar
230
9.27. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME AND ACCENT LIGHT - SLEEPER (CONT)
NAVISTAR, INC.
H63E
T-RAIL H62AT NO IDLE APU
18DKBL
(1000) 18DKBL (5234) CH12_06
H63EA SLEEPER CONTROL PANEL
CH9_18 DOME / FLOOR
18DKBL SWITCH INTERCONNECT ENGINE
IP / AUTO S/S LIGHT
(5125)
H62AB (5700) (5124)
SLEEPER
33 F 18DKBL CH7_15
(5000) 1
A63F H63F H63F
B 3
32 H63EA
GAUGE
A63E 18DKBL
CLSTR #1
18DKBL
(1500) E 2B
H109SA
CH8_10
18GY
31 8
D
A62A H62A H62AS H62AS H62K
18DKBL 18DKBL 18DKBL 18DKBL 18DKBL
H62AU
C 18DKBL 9
H11-GSN H11-GSJ H62-GSD H62-GSD
10WH 18WH 18WH 18WH
H62-GA
GROUND STUD 18DKBL 7
(LOCATED IN SLEEPER H62A
REAR FACE OF FRONT 18DKBL
LEFT BUNK PANEL)
W/ AUTO S/S
SLEEPER HVAC
H62AH W/ NO H62D
CONTROLLER 17
18DKBL IDLE 18DKBL
(5216)
CONTROL
H62A ACCENT LIGHT

NO IDLE 18DKBL ON / OFF
H62AH (5126)
CONTROLLER C1 17
18DKBL
(5210)
A 2B
H63
H109SA
18DKBL
18GY
T-RAIL H 3
(1000) H109S
CH9_18 18GY
G
H63HB 7
16DKBL H62C
H63-GSF
16DKBL
BATTERY BATTERY 18DKBL

H63SA
18WH
FEED FEED
CH3_02 CH3_02 8
**A14Y
HVAC-BERGSTORM
*A14W
6RD
H1-A2
& N/ NO IDLE
6RD
W/ AUTO S/S
SLEEPER
H11-GSJ
GAUGE FUSE 9
10A
18WH
CLUSTER#2 BLOCK
(1501) CH8_10 (5001)
H1-B2
H14VAC
16RD
A14R
10RD
(5222) CH07_09
NO IDEL ENGINE HEAT
A109S
18GY
ACCENT LIGHT
DIMMER
H11-GSN
(512)
10WH
A
22 H63A BL
18DKBL
A14RD
12RD
C
H14VA
H63HB
10RD
YL
18DKBL
FUSE F7-A (1016) B

1 H63-GSF
F1 E1 BK
A14VA 18DKBL
10RD
30A GROUND STUD F
(LOCATED IN SLEEPER H62-GB
BK
IP / SLEEPER REAR FACE OF FRONT 18DKBL
(5000) LEFT BUNK PANEL)
D
W/ AUTO S/S H62B
* N/ LOAD SHEDDING BL
& N/ NO IDLE 18DKBL
** W/ LOAD SHEDDING HVAC-BERGSTORM
H62B
W/ NO IDLE WEBASTO/ ESPAR 18DKBL

Figure 231 Dome and Accent Light – Sleeper (Cont.)
231
9.28. LIGHTED AIR SHIELD, P. 20

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTED AIR SHIELD
NAVISTAR, INC.
LIGHTED
BODY CONTROLLER #J2
AIR SHIELD
(1604)
W/ DAYCAB (1906)
A
AIR SHIELD A58C
F 18BK HEAT SHRINK
LIGHT 16BN
(LOCATED IN UPPER RIGHT
REAR ROOF (DAYCAB))
B
A58-GBG
18WH HEAT SHRINK
16WH
W/ SLEEPER CAB
(LOCATED IN UPPER RIGHT
A11-GBA REAR ROOF (DAYCAB))
A11-GKJ
14WH 6WH
A58C
16BN
GROUND STUD
(1005)
IP / SLEEPER GROUND PLATE)
(5000)
LIGHTED AIR SHIELD
T-RAIL
(5117)
(1001)
19 G A
H58C H58C
CUSTOMER 16BK HEAT SHRINK
16BK 16BK
ACCESSORY #2
A58BLT (LOCATED IN UPPER LEFT
RELAY #H58C
14BN SIDE OF SLEEPER)
(1018 / 1019) 16BK
CH4_24
SLEEPER
GROUND ADAPTER
#H58-G
(5007)
16WH
2 H B
H58-G H58-G
16WH HEAT SHRINK
16WH 16WH
1 (LOCATED IN UPPER LEFT

H11-GM
SIDE OF SLEEPER)
16WH
GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL)
(5004)
# W/ LONESTAR

0486 30DEC11 ADDED: CIRCUIT H58C & C 82357E
H58G, LONESTAR IN TITLE. 61802Y 10MAR09 AE08058102 020
Figure 232 Lighted Air Shield
232
9.29. PANEL LIGHTS, P. 21

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PANEL LIGHTS
NAVISTAR, INC.
A62DD CLOCK SPRING

18DKBL (1802)
CH4_04
SWITCH PACK A62DB HVAC CONTROL

(1101M) CH4_20 18DKBL A62DA
(1200)
18DKBL
CH12_02
CLUSTER #1
(1500)
RADIO
PANEL LIGHT A62 A62DC
4 (1300)
DIMMER 18DKBL 18DKBL
CH4_18
DIMR OUT 2
6
PANEL LT
A62DA
16DKBL
SHIFTER CONNECTION
A62DC (7905)
18DKBL CH11_03
DRIVER DOOR
A62DD (3000)
18DKBL CH4_05
SECONDARY INSTRUMENT CLUSTER
A62DE (1502)
18DKBL CH8_11
W/ TELEMATICS ALERT SWITCH
A62DH
18DKBL PANIC BUTTON
(1111M)
A62DH CH4_15
18DKBL
W/ QUALCOMM
A62DJ CUSTOMER ACCESSORY CONTROL SPARE '1'

18DKBL (1112M)
CH4_26
CUSTOMER ACCESSORY CONTROL SPARE '2'
A62DK
(1113M)
18DKBL
CH4_27
A62DG AUXILIARY TRAILER SWITCH
18DKBL (1110M)
CH9_16
A62DF ENGINE PRE HEAT

18DKBL (1115M)
CH12_06
A62DK BEACON LIGHT SWITCH

18DKBL (1117M)
CH4_24
@A63DF
18DKBL SLEEPER CONTROL ENABLE SWITCH
(1114M)
*A62DF CH7_07
18DKBL
@ W/ REMOTE START STOP

* W/ AUTO START STOP

0486 03JAN12 REMOVED CONN 1002. B 75116N
ADDED LONESTAR IN TITLE. 61802Y 10MAR09 AE08058102 021
Figure 233 Panel Lights
233
9.30. WORK LIGHTS – DAY CAB, P. 22

CHAPTER 9
WORK LIGHTS - DAY CAB
NAVISTAR, INC.
BODY CONTROLLER #J1

(1603)
LIGHT
WORK
WIRING FOR CUSTOMER
SUPPLIED WORKLIGHT
BATTERY FEED ##A14Y
CH3_03 6RD
FUSE F7-F
G
(1016)
BATTERY FEED #A14W A14M B2 A2 A65BD
A14MD
CH3_01 6RD 8RD 12RD 16OR W/ CUSTOMER
15A
SUPPLIED
BATTERY FEED *A14 WORK LIGHT
CH3_35 4RD
GROUND
CUSTOMER
A65AA
16OR
ADAPTER
WORK LIGHT RELAY
(1023)
(1010)
C2
10
A65-GW D2 86
30
18WH
N/ CUSTOMER
WORK LIGHT
18OR
1
A65
87
A11-GCB
SUPPLIED
12WH 85
C1 D1
(1004) A65AB
GROUND STUD 18OR
(LOCATED AT LEFT
SIDE DASH MOUNTED
16OR
A65
A65BC
A65BF
14OR
16OR
LOW MOUNT
LIGHT
IP / CENTER GROUND
CHASSIS ADAPTER
A65-GAD
51 68
A11-GAA
(1701) (8804)
16WH
14WH
F
A65-GFA
A65-GFB
A65BFA
A65BFB
GROUND STUD
18OR
18WH
18WH
18OR
(1004)
N65BC
E
14OR
(LOCATED AT
N65-GA
14WH
LEFT SIDE
DASH MOUNTED
N65-G
16WH
16OR
A
N65
DUAL POST
GND PLATE)
(9718)
CUSTOMER
A B
SUPPLIED
CUSTOMER
A B WORKLIGHT
SUPPLIED
HIGH B A
WORKLIGHT
MOUNTED
HIGH N11-GB
(2201)
MOUNTED 10WH
N65-GB
N65BD
16OR
(2200)
16WH
18BK
18WH
18WH
18BK
BK
N65-GC
N65BE
WH
WH
BK
16OR
16WH
DAY CAB
WORK LIGHT
A B
CUSTOMER
(LOCATED IN LEFT BACK
SUPPLIED
PANEL (DAYCAB))
WORKLIGHT
(LOCATED IN RIGHT LOW MOUNTED CUSTOMER
BACK PANEL (DAYCAB)) (9719 / 9719A) SUPPLIED GROUND STUD
WORKLIGHT (LOCATED AT
LOW MOUNTED LEFT SIDE DASH
HEAT SHRINK HEAT SHRINK (9720 / 9720A) MOUNTED DUAL POST
SLEEVE SLEEVE GND PLATE)


0486 03JAN12 ADDED: CIRC A65-GAD & C 75116N
A11-GAA,LONESTAR IN TITLE. RMVD R/D 1003. 61802Y 10MAR09 AE08058102 022
Figure 234 Work Lights – Day Cab
234
9.31. WORK LIGHTS – SLEEPER CAB, P. 23

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHTS - SLEEPER CAB
NAVISTAR, INC.
WIRING FOR CUSTOMER

BATTERY BATTERY BATTERY SUPPLIED WORKLIGHT
FEED FEED FEED
CH3_01 CH3_03 CH3_35
**A14Y
#A14
4RD
6RD
BODY
*A14W
CONTROLLER #J1
6RD
WORK
(1603)
LIGHT
FUSE F7-F
(1016) G
A2
A14M A14MD B2 A65BD W/ CUSTOMER
8RD 12RD 16OR SUPPLIED
15A WORK LIGHT
D2 C2
10 86
A65-GW 30
A65AA
CUSTOMER
18OR
18WH
WORKLIGHT
RELAY
(1010)
18OR
GROUND 87
A65
ADAPTER 87A
(1023) 85
C1 D1
1 A65AB
18OR N/ CUSTOMER
18OR
SUPPLIED
A11-GCB
A65
WORK LIGHT
12WH
A65B
16OR
SLEEPER
GND IP / SLEEPER
21 20
ADAPTER (5000)
(5007)
H11-GSN
16OR
10WH
H65
GROUND STUD
H65-G
16WH
1 4
(LOCATED AT LEFT
H65B
16OR
SIDE DASH MOUNTED

@H65B
16OR

H65-GE
16WH
BACK PANEL
(5300)
H11-GM
10WH
T-RAIL E F
GROUND STUD
(1001)
(LOCATED IN
@H65-GE
SLEEPER REAR
D C FACE OF FRONT
V65-G
16WH
16WH
16OR
V65
LEFT BUNK PANEL)

(5004)
H65-GE
16WH
@H65BB
GROUND STUD V6SA

H65BB
16OR
16OR
(LOCATED IN 18OR
SLEEPER REAR
FACE OF FRONT V65-GA
LEFT BUNK PANEL) 18WH
(5004)
A B B A
@H65BA
H65-GD
H65-GC
16OR
H65BA
16WH
16OR
16WH
RIGHT OPTIONAL
WORK LIGHT A LEFT WORK RIGHT WORK
A B B
(5119) LIGHT LIGHT
(5100) (5101)
LEFT OPTIONAL
* DUAL BATTERY FEED N/ LOAD SHEDDING WORK LIGHT
** DUAL BATTERY FEED W/ LOAD SHEDDING (5118)
# SINGLE BATTERY FEED
@ W/ LONESTAR

- - ADDED CIRCUITS FOR C 82357E
Figure 235 Work Lights – Sleeper Cab
235
9.32. DOME AND ACCENT LIGHT – SLEEPER, P. 24

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER
NAVISTAR, INC.
SLEEPER CONTROL PANEL /

IP /
SKY RISE CABINET LIGHT DOME / FLOOR
SLEEPER
(5130 / 5134) LIGHT
(5000)
(5124)
33 A6
H63C 1
A63F H63F
32 A2 3
GAUGE A63E H63E H63D
CLSTR #1 18DKBL 18DKBL 18DKBL
(1500)
A5 2B
CH8_10 H63ZVR H63ZVR
18GY 18GY
31
A62A H62A
18DKBL 18DKBL
A3 9
H11-GSN H11-GSJ H62-GSD H11-GA
10WH 18WH 18WH 18WH
H62-GA
18DKBL
A4 H62AS 7
H62AS H62C
GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFTBUNK PANEL)
SLEEPER HVAC
ACCENT LIGHT
CONTROLLER H62AH
17 ON / OFF
(5210) 18DKBL
(5126)
A1 2B
H63
18DKBL
ROOF HARNESS A7 3
#H50A
(5103) 8 16YL
A8
H63GSF 7
#H63ZVR
HA109S
H62C
18WH
18GY
16DKBL
18GY
BATTERY BATTERY 18DKBL

H63SA
FEED FEED
CH3_01 CH3_03 8
**A14Y
*A14W
H1-A2
6RD
6RD
SLEEPER
GAUGE FUSE
10A 9
CLUSTER#2 BLOCK
(1501) (5001)
CH8_10 H1-B2
H14VAC
16RD
A14R
10RD
A109S
18GY
ACCENT LIGHT
DIMMER
(512)
A
22 H63A BLUE
A10GS 18DKBL
A14RD
18GY
12RD
C
H63B YELLOW
H14VA
10RD
18DKBL
FUSE F7-A
(1016) B
1 H63-GA BLACK
F1 E1 A14VA 18DKBL
10RD
30A F
H62-GB BLACK
IP / SLEEPER 18DKBL
(5000)
D
H62B BLUE
** W/ LOAD SHEDDING 18DKBL
* N/ LOAD SHEDDING H62D
# W/ LONESTAR 18DKBL

0486 30DEC11 ADDED: CIRCUITS B 82357E
H63ZVR & H50A, LONESTAR IN TITLE. 61802Y 19MAY09 AE08058102 024
Figure 236 Dome and Accent Light – Sleeper
236
9.33. BEACON LIGHT LONESTAR, P. 25

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BEACON LIGHT LONESTAR
NAVISTAR, INC.
BODY CONTROLLER#J2
(1604)
IP/SLEEPER
(5000-19)
H65C AS8C AIR SHIELD
F
16BK 16BN LIGHT
H65-GG
16WH
H65-GJ
SLEEPER GROUND ADAPTER
16WH
(5007)
H65-GH 2
16WH
H65CA
160R
H65CB
160R 1
H11-GM
A B A B
10WH
BEACON LIGHT BEACON LIGHT

LEFT SIDE RIGHT SIDE
(5134F) (5135F)
GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRANT
LEFT BUNK PANEL)
(5004)

- - INITIAL RELEASE. A 82357E
82357E 19DEC11 AE08058102 025
Figure 237 Beacon Light LoneStar
237
238
239
240
241
242
9.39. HEADLIGHTS, P. 31

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS
NAVISTAR, INC.
BODY CONTROLLER
(1604)CH9_09
BODY CONTROLLER #J2
CONTROLLER
(1604)
#J1 (1603)
MODESTY LAMP
HIGH BEAM
HIGH BEAM
LOW BEAM
CH9_09
BODY
(8102)
LOW BEAM
#J2
BODY CONTROLLER #J1
RIGHT
RIGHT
LEFT
LEFT
(1603)CH9_09
C B K H
A B C
16BN
A54
A53B
14YL
16OR
A52AA
A53AA
A53A
A52B
14YL
14YL
A52A
14YL
A57
14YL
14YL
M56AD
16BN
M54B
160R
M58AB
16OR
M58AB
A52A
A53A
14YL
14YL
16OR
16BN
16BN
A56
A58
M54GCC
16WH
IP / FORWARD
CHASSIS
14 5 1 2 3 4 15 (1700/1700F)
M56
16OR
M58
GND PLATE
14BN
CH9_12
M11-GB
M11-GA
M11-G
14WH
M53B
14YL
M56AC
10WH
16BN
M58B
16OR
14WH
16OR
M58A
16BN
M53A
14YL
M52B
14YL
M52A
14YL
M57
RIGHT
HEADLIGHT
LEFT
CONNECTOR 1 2 3 5 4
HEADLIGHT 4 5 1 2 3
(8003)
T/S HARNESS
C11-GB
CONNECTOR (4005 / 4005A)

C11-GA
14WH
C52A
14YL
16BN
C58A
LEFT SIDE FWD

14WH
(8002)
DASH MOUNTED DUAL
POST GND PLATE
C58AB
16OR
C11-GBC
C11-GAD
16BN
C11-GBD
C56
C11-GAC
C58AA
C11-GAB
C11-GAA
C11-GBA
C58BB
16BN
16WH
16WH
16BH
C11-GBB
16WH
C58BA
16OR
16WH
14WH
C57
16BN
14WH
14WH
C52B
14YL
14WH
14YL
C53A
C53B
14YL
3 2 1 1 2 3
A B 2 1 B A B B A 1 2
A
HEADLIGHT HEADLIGHT MARKER TURN /

TURN / HEADLIGHT MARKER HEADLIGHT
HIGH BEAM LOW BEAM LIGHT MARKER
MARKER HIGH BEAM LIGHT LOW BEAM
RIGHT RIGHT RIGHT LIGHT
LIGHT RIGHT RIGHT RIGHT
(8006R) (8006T) (8165) (8166T)
(8166T) (8006R) (8165) (8006T)

92447S 13MAR14 AE08058102 031
Figure 243 Headlights
243
9.40. FOG LIGHT LONESTAR SE, P. 32

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FOG LIGHT LONESTAR SE
NAVISTAR, INC.
M56AJ
16OR
LEFT TURN LAMP
(8100)
FOG LIGHT CH9_10
LONESTAR SE M54CA
(8203A) 16BN
M56AF M56AH M56AK

5 16OR 16OR 16OR
MODESTY
B LAMP
M58AC M58AE M54CB
7 (8102)
16BN 16BN 16BN
C
IP/FORWARD CHASSIS
(1700)
15
M57A A57 BODY CONTROLLER #J1
6 (1603)
16OR 16OR
CH9_09
E
M11-GE
8 16WH
GND ADAPTER #1
(8800)
A
M11-G M11-GD
10WH 12WH
LEFT SIDE DASH MTD

DUAL POST GROUND STUD
(4005)

92447S 13MAR14 AE08058102 032
Figure 244 Fog Light Lonestar SE
244
9.41. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33

CHAPTER 9
NAVISTAR, INC. LIGHTS - STOP,TAIL,TURN & BACK-UP (6X4)
ALLISON XMSN
BACK UP RELAY
(1019-A4)
REAR / CENTER CH11_12
CHASSIS
6X4STOP,TAIL (9800M/F) CTR CHASSIS/IP
AND TURN (LEFT) (1701F/1701)
(9303K)
1 1
R71BA BODY
R71BE N71BA A71BA
A CONTROLLER
12OR 12OR 14OR 14OR
# J1
2 2 (1603)
R56A N56A A56A
B
14OR 14OR 14OR
4 4 D
R68AC R68A N68A A68A
D 14BN
14BN 14BN 14BN M
5 3
R10-GE R10-G N57A A57A
E
12WH 12WH 14OR 14OR
BODY
3 CONTROLLER
16BN
N10-G
A54
B # J2
12WH (1604)
N11-GA
A
10WH
G
CHASSIS GND
R57A
14OR
CTR GND
(4006) SPLICE PACK
(8803)
BACK UP ALARM 6X4 STOP,TAIL
(9305B) AND TURN(RIGHT)
(9303L)
-
C
BK
RD
R10-GG
E
12WH
R68AD
A D
B 14BN
R71BG
A
12OR
R71BF
12OR
R10-GF
12WH

92447S 04APR14 AE08058102 033
245
9.42. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34

CHAPTER 9
NAVISTAR, INC. LIGHTS-STOP, TAIL, TURN & BACK-UP (6X4)(CONT)
6X4 STOP,TAIL &

TURN-TG BODY
CONNECTION TO CONTROLLER
(9303G) CTR CHASSIS
CENTRE CHASSIS # J1
(9800M) /IP
(1603)
(1701F/1701)
2 N56A 2
R56A A56A D
B 14OR
14OR 14OR
3 3
R57A N57A A57A
C M
14OR 14OR 14OR
4 4
R68A A68A A54
D N68A
14BN 14BN 16BN
14BN
1 1
R71BB R71BA N71BA A71BA
A
12OR 12OR 14OR 14OR
G
R10-GA
E
16WH ALLISON XMSN
BACK UP RELAY
GND (1019-A4)
SPLICE CH11_12 BODY CONTROLLER
PACK # J2 (1604)
(1010) BACK UP
ALARM
B
R71BF (9306)
12OR
A BK -
+
B RD
R10-GF
E 16WH
ALLISON XMSN
6X4 STOP TAIL CTR CHASSIS BACK UP RELAY
REAR/ /IP (1019-A4)
AND TURN 233AF
CTR CHASSIS (1701F/1701) CH11_12
(9303F)
(9800M/F)
1 1 BODY CONTROLLER
R71BA N71BA A71BA
A # J1 (1603)
12OR 14OR 14OR
2 2
R56A N56A
B A56A D
14OR 14OR
14OR
3 3
R57A N57A
C A57A M
14OR 14OR 14OR
4 4
R68A N68A A68A A54
D
14BN 14BN 14BN 16BN
5
R10-G N10-G G
E B
12WH 12WH
N11-GA
A
10WH
BODY CONTROLLER
CHASSIS GND # J2 (1604)
SPLICE PACK
(8803)
CENTER GND
(4006)

92447S 04APR14 AE08058102 034
Figure 246 Lights – Stop, Tail, Turn and Back-Up (6 X 4) (Cont.)
246
9.43. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS-STOP,TAIL,TURN AND BACK-UP(4X2)
NAVISTAR, INC.
ALLISON XMSN
BACK UP RELAY
(1019-A4)
CH11_12
4X2 STOP,TAIL REAR / CENTER CTR CHASSIS/IP
AND TURN LIGHT(LEFT) CHASSIS (1701F/1701)
(9303M) (9800M/F)
1 1
R71BA BODY
A R71BC N71BA A71BA
12OR CONTROLLER
12OR 14OR 14OR
# J1
2 (1603)
2
R56A N56A A56A
B
14OR 14OR 14OR
4 D
R68A 4 A68A
D R68AB N68A
14BN 14BN 14BN 14BN M
5 3
R10-GC R10-G N57A A57A
E
12WH 12WH 14OR 14OR
BODY
16BN
CONTROLLER
A54
3 N10-G B
# J2
BACK UP ALARM 12WH (1604)
(9305C)
R57A
14OR
N11-GA
-
+ 10WH A
G
4X2 STOP,
R71BD
12OR
CHASSIS GND
TAIL AND
SPLICE PACK
TURN LIGHT
RD
BK
R68AA
(8803)
14BN
R10-GB
(RIGHT)
12WH
(9303N/9303E)
C
B A
CENTER GND
E (4006)
A
R71BB
12OR
R10-GD
12WH

92447S 04APR14 AE08058102 035
247
9.44. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TURN SIGNAL W/ SCR W/ BENDIX LANE DEPART
NAVISTAR, INC.
BENDIX
BENDIX LOW
DEPART
ROOF CONN
(1119M)
(16B)
K67EN
A 9
16TN
A67NA
B 11
16PL
A13COG A13COG1
C 16PK 12
16PK
A13COG3
16PK 10
A11COG A11COG1
D 2
18WH 16WH
BODY CONTROLLER #31

(1603)
A56A2 A56A4
E 160R D
160R
A57A4 A57A5
F 160R M
160R
J1939
SPLICE
(1025)
A5CA(+)
K L
18YL
A5CA(+) A5HB(+)
18YL 18YL
A5CA(-)
J 18GN B
A5CA(-) A5HB(-)
18GN 18GN
A67COG A67COG1
G 18GY 18GY
A67COG2
18GY
Figure 248 Turn Signal with SCR with Bendix Lane Depart
248
9.45. MARKER AND MODESTY LIGHTS, P. 37
CHAPTER 9
NAVISTAR, INC.
MARKER AND MODESTY LIGHTS
LET MARKER
LIGHT
(8108) CENTER CHASSIS/IP
(1701F/1701)
1 4 A68A
N54A1 N54A
18BN 18BN 14BN
2 D
N11-GM1 N11-GM
18WH 18WH
A
N11-GA
RIGHT MARKER
16BN
10WH
A54
LIGHT
(8109) CHASSIS
GROUND
SPLICE
1
N54A2 PACK
18BN (8803)
2
N11-GM2
18WH
LEFT MODESTY G
MARKER LIGHT
(8110)
C
N54A3
18BN
A
N11-GM3
BODY CONTROLLER
18WH
CENTER # J2
GROUND (1604)
(4006/4006A)
RIGHT MODESTY
MARKER LIGHT
(8111)
C
N54A4
18BN
A
N11-GM4
18WH

92447S 08APR14 AE08058102 037
Figure 249 Marker and Modesty Lights
249
CHASSIS ACCESSORIES (CHAPTER 10)

10.1. TIRE PRESSURE MONITOR, P. 1

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TIRE PRESSURE MONITOR / ANTENNA
NAVISTAR, INC.
TIRE PRESSURE
MODULE PLATE
MONITORING
INTERCONNECT
SYSTEM
(ICON / TIRE
CONTROLLER
-PRESSURE)
(8952)
(1962)
FUSE F4-J (1013) FUSE F4-K
ACCESSORY
(1013)
A4 A1 RELAY # 2,4
B1
2 A22E A22E A12V (1011/1013)
IGNITION (A12V)
18TN 18TN 12LTBL CH3_09
10A A2
R REAR TIRE
PRESSURE ANTENNA
(R FWD AND R REAR
TIRES - 6x4)(8984)
(R REAR TIRES - 4x2)
CENTER / (8982)
IP / CENTER
CHASSIS HARNESS REAR
R22C
CONNECTOR CHASSIS 3
20TN
(1701) (9801)
R22ZC
B1 57 R 1
A22C A22C N22C 20TN
R REAR 4
SIGNAL 18TN 18TN 18TN
B6 55 N R22VC
A22ZC A22ZC N22ZC 2
ZVR 12 20TN
18TN 18TN 18TN
(R REAR)
B3 56 P
12V A22VC A22VC N22VC L REAR TIRE
7 PRESSURE ANTENNA
(R REAR) 18TN 18TN 18TN
(L FWD AND L REAR
B4 53 L TIRES - 6x4)(8983)
12V A22VB A22VB N22VB
8 (L REAR TIRES - 4x2)
(L REAR) 18TN 18TN 18TN
(8981)
B5 52 K
ZVR A22ZB A22ZB N22ZB R22VB
11 2
(L REAR) 18TN 18TN 18TN 20TN
B2 54 M
A22B A22B N22B R22ZB
L REAR 5 1
18TN 18TN 18TN 20TN
SIGNAL
R22B
3
IP / FORWARD R & L FRONT TIRE 20TN
CHASSIS PRESSURE ANTENNA
(1700) (8980)
B10 49
FRONT A22A A22A M22A
6 3
SIGNAL 18TN 18TN 20TN
W/ LOAD SHEDDING
B11 48
12V A22VA A22VA M22VA
9 2
(FRONT) 18TN 18TN 20TN BATTERY
A14Y
6RD FEED
B12 47
ZVR 10 A22ZA A22ZA M22ZA CH3_03
1
(FRONT) 18TN 18TN 20TN
FUSE F11-B (1020)

A5 F2 E2
A22D A22D A14NF A14N A14W BATTERY
BATTERY 3
18TN 18TN 12RD 8RD 6RD FEED
5A CH3_03
N/ LOAD SHEDDING
A3
A22-GAN A22-GAN A11-GAA
GROUND 1
18WH 18WH 14WH
B8
J1939 A5K(-) A5P(-)
15 J1939 ADAPTER
LOW 1 18GN 18GN
(1026)
B7 CH3_12
J1939 A5K(+) A5P(+)
13 18YL 18YL GROUND STUD
HIGH 1
(1004)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE)

012 27MAR13 ADDED WORD "ANTENNA" C 92015W
IN TITLE DESC. 61802Y 10MAR09 AE08058103 001
Figure 250 Tire Pressure Monitor
250
10.2. AIR DRYER, P. 2

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR DRYER
NAVISTAR, INC.
RIGHT SIDE
IGNITION
AIR DRYER
RELAY #2
(9900E)
(1012 / 1014)
CH3_08
@N39-G
B
16WH
@N39 A
*(A13FB)
16GY
#A13FB
12PK
FUSE F5-E W/ BENDIX AIR

(1014-C1) DRYER A
N39
#A13FD
LEFT SIDE
12PK
16GY
FUSE F5-J AIR DRYER
B (9902)
(1014-A1)
N39-G
16WH
A13FB
12PK
IP / CENTER
A2
CHASSIS
FUSE F5-K (1014) 15A (1701)
B2 31 A
A39 N39
16GY 16GY
LEFT SIDE
B AIR DRYER
N39-G (9900)
16WH
W/ SINGLE
AIR DRYER
A
N39
16GY LEFT SIDE
DUAL AIR DRYER
B
N39-G (9901)
16WH
CHASSIS GROUND
ADAPTER 1
(8803)
W/ DUAL
E AIR DRYER
A
N11-GA
10WH
* W/ IGNITION RELAY 3
GROUND STUD # N/ IGNITION RELAY 3
(LOCATED AT @ W/ RSM BENDIX AD-IS AIR DRYER
LEFT SIDE CT 630S
DASH MOUNTED
DUAL POST GND
PLATE)

- - ADDED R/D 9900E & D 92447S
CIRC @N39-G, @N39. 61802Y 10MAR09 AE08058103 002
Figure 251 Air Dryer
251
10.3. AIR SOLENOID PACK – 4 WAY, P. 3
Figure 252 Air Solenoid Pack – 4 Way
252
10.4. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4
Figure 253 Air Solenoid Pack – 4 Way (Cont.)
253
10.5. AIR SUSPENSION WITH LOAD INDICATOR, P. 5
Figure 254 Air Suspension with Load Indicator
254
10.6. BATTERY FEED – TRAILER AUXILIARY, P. 6

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - TRAILER AUXILIARY
NAVISTAR, INC.
IGNITION RELAY #3 TARILOR

A13FF
(1012 / 1014) SOCKET TRAILER TRANS
18PK FUSE F8-G (1017) (5758F/5759F) (5758M)
CH3_05
A3 B3 A
A94TT1 A94TT2 A94TT N94TT
A
12GY 14GY 14GY 14GY
5A
IP / CENTER
ABS TRAILER
12GY
A94T
W/ IGN CHAS W/ BOC TRAILER SOCKET
CENTER (1701-10) AND EOF CONNECTOR 1 (9902)
PIN
(9780-A)
A94T N94T N94U
BL BL
12GY 10DKBL 10DKBL
N94T
G3 J3 H4 10DKBL BATTERY BATTERY
85 FEED FEED
87A
TRAILER W/ DAYCAB CH3_01 CH3_34
87
ABS ECU AND EOF
@@A14
RELAY
#A14
6RD
4RD
(1017)
12GY
A94T
30
86
J4 G4 W/ BATTERY
CENTER PIN
A94TV
12GY
A94TC
A13-GFF
SOCKET
A12-G
A14J
18WH
8RD
18WH
FUSE F8-D
(1017)
E4 F4 A14JC
12RD
30A
W/ IGN
CENTER PIN
ACCESSORY
RELAY #2, 4
IGNITION
(1011 / 1013) W/ SW CONTROLLED
RELAY #2 / #3
CH3_09 CENTER PIN
(1012 / 1014)
A94TC
CH3_05
12GY
A94TB A94T
12GY 12GY AUXILIARY
TRAILER
RELAY
W/ SW (1016)
A94TA
12GY
CONTROLLED
CENTER PIN
#A14M #A14 BATTERY FEED
8RD 4RD CH3_35
87A 30
GROUND
ADAPTER J1 BATTERY FEED
G2 87 A14R @A14W
(1023) CH3_02
8RD 6RD
@@A14Y BATTERY FEED
A14RB
12RD
11 6RD CH3_02
A72-GC J2
18WH PARK BRAKE
85 IP / FORWARD PRESSURE
86
CHASSIS SWITCH
FUSE F7-B (1700)
(1016) (8454)
G1
1 51 C
**A72EC
E2
A72-GB
F2 A72E M72EA
18OR
18WH
18OR
*A72F
A11-GCB
25A/10A 16OR
16OR
12WH
*A72FA 52
A72EB M72EB
18OR
18OR 16OR
**A72ED D
18OR
* AUX ISO TRAILER SOCKET
** TRAILER SOCKET W/ SW
CONTROLLED CENTER PIN
AUXILIARY @ DUAL BATTERY FEED
GROUND STUD
TRAILER N/ LOAD SHEDDING
(LOCATED AT 10 3 7 2B
SOCKET @@ DUAL BATTERY FEED
LEFT SIDE
(1110M) W/ LOAD SHEDDING
DASH MOUNTED
# SINGLE BATTERY FEED
DUAL POST
GROUND PLATE)

Figure 255 Battery Feed – Trailer Auxiliary
255
10.7. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX
NAVISTAR, INC.
ABS #1
(1400) FUSE F8-B
(1017)
E2 F2 BATTERY
A94AY A14HE A14H ##A14
BATTERY 16 FEED
12GY 12RD 8RD 6RD
30A CH3_01
BATTERY
**A14
FEED
4RD
CH3_34
IP / CENTER CENTER / REAR

CHASSIS CHASSIS BENDIX AUTO
(1701/1701F) (9800F/9800M) TRACTION
CONTROLLER
(9505/9505A/9505D)
TCV 15 24
A94BN N94BN R94BN
COMMON 4
18GY 16GY 16GY
(DA) 2
1
14 23
A94BM N94BM R94BM
TCV (DA) 5
18GY 16GY 16GY
J1939 A5N(-)
7
LOW 18GN
DIAGNOSTIC CONN
(1650)
CH3_11
J1939 A5N(+)
8
HIGH 18YL
A3BA(-)
J1708 (-) 13
18GY
J1708 PUBLIC
CH3_19
A3BA(+)
J1708 (+) 14
18DKBL
TRAILER ABS
FUSE F11-D ECU RELAY
(1020) (1017-G3)
A94V F4 E4 A13FH A13FF IGNITION RELAY #3

IGNITION 3 (1012 / 1014)
18GY 18PK 18PK
10A CH3_05
A94-GA
GROUND 1
12WH
GROUND STUD
(4081) ** SINGLE BATTERY FEED
## DUAL BATTERY FEED
W/ LOAD SHEDDING

012 22NOV12 REVISED AND REDRAWN. E 91749K
61802Y 10MAR09 AE08058103 007
Figure 256 Antilock Brake System with Bendix
256
10.8. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
IP/ FORWARD
ABS #2
CHASSIS HARNESS
(1401)
(1700/ 1700F)
30 1
WSS SA A94C M94C
5 BENDIX LEFT
LEFT (+) 16GY 18GY
FRONT AIR ABS
31 2 SPEED SENSOR
WSS SA A94D M94D
8 (8502)
LEFT (-) 16GY 18GY
28
PMV SA A94A M94A B
3
LEFT CMN 18GY 18GY
BENDIX
27 LEFT ABS
PMV SA A94 M94 A
2 MODULATOR
LEFT REL 18GY 18GY (8500/8500A)
29
PMV SA A94B M94B
LEFT HLD 1
18GY 18GY C
35
PMV SA A94J M94J B
6
RIGHT CMN 18GY 18GY
34
PMV SA A94H M94H A BENDIX
7 18GY 18GY RIGHT ABS
RIGHT REL
MODULATOR
36 (8501/8501A)
PMV SA A94K M94K
4
RIGHT HLD 18GY 18GY C
32 1
WSS SA A94E M94E
11 BENDIX FRONT
RIGHT (+) 16GY 18GY
AIR ABS
33 2 SPEED SENSOR
WSS SA 14 A94F M94F (8503)
RIGHT (-) 16GY 18GY

012 22NOV12 ADDED R/D 1700F FOR C 91749K
IP/FORWARD CHASSIS HARNESS INTERCONNECT. 61802Y 10MAR09 AE08058103 008
Figure 257 Antilock Brake System with Bendix (Cont.)
257
CHAPTER 10
NAVISTAR, INC.
BENDIX RIGHT
WHEEL SPEED
IP / CENTER REAR / CENTER SENSOR
ABS #1 CHASSIS CHASSIS (9503/9503D/9511/
(1400) (1701/1701F) (9800F/9800M) 9511A/9527)
19 18 1
WSS DA A94BF N94BF R94BF
RIGHT (-) 11 16GY 16GY 16GY
18 19 2
WSS DA 10 A94BH N94BH R94BH
RIGHT (+) 16GY 16GY 16GY
BENDIX
RIGHT REAR
MODULATOR
(9502D/9504/9504A/9504B/
9504D/9514/9526)
ABS #2
(1401)
22 21
PMV DA A94BK N94BK R94BK
9
RIGHT CMN 18GY 16GY 16GY B
21 20 A
PMV DA A94BJ N94BJ R94BJ
13
RIGHT REL 18GY 14GY 16GY
20 22 C
PMV DA A94BL N94BL R94BL
10
RIGHT HLD 18GY 14GY 16GY
BENDIX RR RIGHT
ABS #3 MODULATOR
(1402) BENDIX SIX CHANNEL (9504A/9504C/9524)
IP / CENTER ABS INLINE CONN
CHASSIS (9516M)
(1701/1701F) CENTER CHASSIS
B
57 6
A94BS N94BS R94BS
13 16GY 16GY
16GY A
58 N94BT 7 R94BT
A94BT
9 16GY 16GY
16GY
59 8
A94BU N94BU R94BU C
10
16GY 16GY 16GY
CUSTOMER
ACCESORIES BENDIX RR RIGHT
#1 RELAY A116L
WHEEL SPEED SENSOR
(1019-J4) 18GY
(9503D/9503E/9525)
CH4_27
60 9 1
A94BV N94BV R94BV
15 16GY
16GY 16GY
64 10 2
A94BW N94BW R94BW
12 16GY
16GY 16GY
CUSTOMER
ACCESSORIES #1 A116U FUSE F5
A116M
RELAY (1019) 18GY 18GY (1014-D3)
CH4_26 CH3_07

- - ADDED: R/D 9511A, G 92233D
9504D, 9504C, 9503E. 61802Y 10MAR09 AE08058103 009
258

CHAPTER 10
NAVISTAR, INC.
BENDIX
LEFT WHEEL SPEED
ABS #2 IP / CENTER CENTER / REAR SENSOR
(1401) CHASSIS CHASSIS (9501 / 9501D/
(1701/1701F) (9800F/9800M) 9512/ 9521)
17 16 1
WSS DA A94BD N94BD R94BD
18 16GY 16GY
LEFT (-) 16GY
16 17 2
WSS DA A94BE N94BE
15 R94BE
LEFT (+) 16GY 16GY 16GY
BENDIX
LEFT MODULATOR
(9502 / 9513 / 9520
9502A/ 9502B / 9502C)
24 14
PMV DA A94BB N94BB R94BB
12
LEFT CMN 18GY 16GY 16GY B
23 13 A
PMV DA A94BA N94BA R94BA
17
LEFT REL 18GY 16GY 16GY
25 15
PMV DA A94BC N94BC R94BC C
16 16GY
LEFT HLD 18GY 16GY

012 22NOV12 ADDED: R/D 9501D,9521,C 91749K
9520,9502A,9502B DELETED: R/D 9613. 61802Y 10MAR09 AE08058103 010
259
10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A
V CHAPTER 10
NAVISTAR, INC.
ABS #3 IP / CENTER BENDIX TRAILER

(1402) CHASSIS TRACTION CONTROLLER
(1701/1701F) (9512)
13
A94SJ N94SJ
TCV (SA) 5
18GY 16GY
1
2
TCV 67
A94SK N94SK
COMMON 3 18GY 16GY
(SA)
A94SK A94SKA
18GY 18GY HAS SOLENOID
*N94B (9515/*9516)
16GY
66
A94SKB N94SKB
16GY 2
18GY
A94SK
18GY
65
A94HA N94HA
2 18GY 16GY 1
*N94A
16GY
BENDIX LEFT
REAR MODULATOR
BENDIX SIX CHANNEL (9502B/9502F/9522)
ABS INLINE CONN
(9516M)
CENTER / REAR
CHASSIS
52 B
1
A94BMM N94BY R94BY
7 16GY 16GY 16GY
53 2
A94BNN N94BZ R94BZ A
6 16GY 16GY 16GY
54 3 C
4 A94BP N94BP R94BP
16GY 16GY 16GY
BENDIX RR LEFT
WHEEL SPEED
SENSOR
(9501D/9501E/9523)
55 4 1
A94BQ N94BQ R94BQ
14
16GY 16GY 16GY
56 5 2
A94BR N94BR R94BR
11
16GY 16GY 16GY
* W/ ISX ENGINE
260

CHAPTER 10
NAVISTAR, INC.
ABS PRIMARY
ABS #4 IP / DCM AIR TRANSDUCER
(1403) (1800) (1822)
BRAKEDEMAND D5 C
PRIMARY A94SE B94SE
2 18GY
CIRC SIGNAL 18GY
C3 B
PRESS SNSR A94SVD A94SV B94SV B94SVA
4
SUPPLY 16GY 16GY 18GY 18GY
C10 A
A94SZD A94SZ B94SZ B94SZA
PRESS SNSR 1
16GY 16GY 18GY 18GY
COMMON
D6
BRAKEDEMAND 5 A94SF B94SF
SECONDARY 16GY 18GY
ABS SECONDARY
CIRC SIGNAL AIR TRANSDUCER
(1823)
B
B94SVB
18GY
A
B94SZB
18GY
C
IP / CENTER ABS 6 PRESSURE

CHASSIS ABS 6 PRESSURE SENSOR
(1701/1701F) SENSOR (4X2)/(6X4)
(9510F/9510M) (9510/9510A)
63 A A
A94SZC N94SZC R94SZC
16GY 16GY 18GY
75 B B
A94SVC N94SVC R94SVC
16GY 16GY 18GY
76 C C
N94SH R94SH
LOAD SNSR 3 A94SH
16GY 18GY
SIGNAL 16GY
BENDIX
TRAILER
MODULATOR
(9513)
73
PMV TRLR A94SN N94SN
12 18GY B
COMMON 16GY
72 A
PMV TRLR A94SM N94SM
9
RELEASE 18GY 16GY
74 C
A94SL N94SL
PMV TRLR 6
18GY 16GY
HOLD

012 22NOV12 REMOVED TWIST SYMBOL. C 91749K
61802Y 10MAR09 AE08058103 011
261

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.
IP / CENTER
CHASIS YAW SENSOR
ABS #4 (1701/1701F) (9511 / 9511A)
(1403)
46 1
N94SAB
18GY
A94SDA
CAN LOW 7 48 2
18GY N94SCB
18GY
A94SBA 47 3
CAN HIGH 8 18GY N94SBB
18GY
49 4
A94SCA N94SDB
CAN COM 10 18GY 18GY
CAN A94SAA
SUPPLY 11 18GY
ATC & RSP

SPLICE PACK
(1410)
A
A94SAA
18GY
B
12V A94SAB
18GY
C
A94SA
18GY
D
A94SCA
18GY
E
A94SCB
GND 18GY
F
A94SC
18GY
G
A94SBA
18GY
CAN H STEERING WHEEL
A94SBB
HIGH IP / DCM POSITION SENSOR
18GY
(1820) (1821)
J
A94SB
18GY A 2
B94SA
20GY
K C 1
A94SDA B94SC
18GY 20GY
L B 3
CAN A94SDB B94SB
LOW 18GY 20GY
M D 4
A94SD B94SD
18GY 20GY

IP/CENTER CHASSIS INTERCONNECT. 61802Y 10MAR09 AE08058103 012
262
10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A

CHAPTER 10
NAVISTAR, INC.
EATON VORAD
ANTENNA ASSEMBLY
(8901) J1939 CENTER
TO FWD
(9769M)
M5UE(+) M5U(+)
4 A
18YL 18YL
M5UE(-) M5U(-)
5
18GN 18GN
M5UD(+)
M5UD(-)
18YL
18GN
SMARTIRE
TPMS/SMART WAVE
TPMS(2010)RECRIVER
(*8993F/#8993G)
M5UA(+) M5U(+)
12
18YL 18YL
C
M5UA(-) M5U(-)
11 18GN
18GN
J1939 FWD TO
CENTER
(9770M)
M5UB(+)
A
18YL
M5UB(-)
18GN
10
9
M67-GY
M67Y
18PK
18WH
M5UB(+)
18YL
C
FORWARD
CHASSIS CONN M5UB(-)
(1700F) 18GN
CH4_28B
* W/ SMART WAVE TPMS

# W/ SMART WAVE TPMS 2010

- - ADDED R/D 8993G; CIRC C 92447S
M5UB(+),M5UB(-) WAS M5UH(+),M5UH(-). 75116N 19NOV10 AE08058103 12A
263
10.15. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO
NAVISTAR, INC.
IP / CENTER
WABCO ONGUARD CHASIS YAW SENSOR
ABS CONN (1701) (9511B / 9511D)
(1423)
46 1
N94SN
18GY
A94SS
1 47 2
18GY N94SP
18GY
A94SR 48 3
3 N94SR
18GY
18GY
49 4
A94SP N94SS
10 18GY
18GY
A94SN
7 18GY
ATC & RSP

SPLICE PACK
(1410)
B
12V A94SNA
18GY
C
A94SNB
18GY
E
A94SPA
GND 18GY
F
A94SPB
18GY
CAN H STEERING WHEEL

A94SRA
HIGH IP / DCM POSITION SENSOR
18GY
(1820) (1821A)
J
A94SRB
18GY A 5
B94SN
20GY
K B 6
B94SP
20GY
L C 4
CAN A94SSA B94SR
LOW 18GY 20GY
M D 1
A94SSB B94SS
18GY 20GY
2
B94ST
20GY
3
310706 CIRCUIT DIAGRAM, PROSTAR, LONSTAR

012 27MAR13 REMOVED WORD "CONT" B 92015W
IN TITLE DESC. 91749K 15NOV12 AE08058103 12B
Figure 264 Antilock Brake System with WABCO
264
10.16. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.
WABCO ABS CONTROLLER

TRAILER ABS
(1420)
FUSE F11-D ECU RELAY
(1020) (1017-G3)
IGNITION
F4 E4
IGNITION A94V *A13FH A13FF RELAY #3
7
(ECU+) 14GY 18PK 18PK (1014- J3)
10A CH3_05
FUSE F8-B (1017)

BATTERY FEED
E2 F2
A94AY A14H ##A14 (1001-A)
BATTERY 8 A14HE
14GY 8RD 6RD CH3_01
15A 12RD
**A14 BATTERY FEED
A3BA(-) 4RD (1000B-A)
J1708(-) 10
18GY J1708 PUBLIC CH3_34
A3BA(+) CH3_19
J1708(+) 11
18DKBL
A5N(-)
J1939(-) 1 IP / ENGINE
18GN
(1702)
A5N(+) CH3_10
J1939(+) 3
18YL
A94BB WABCO LEFT REAR WHEEL MODULATOR
18GY (9507 / 9507A / 9519)
GROUND A94-GB CH10_16
ECU (-) 4 WABCO RIGHT REAR WHEEL MODULATOR
18WH A94BK
18GY (9509 / 9516 / 9509B)
CH10_15
A94-GA
GROUND 9
A94-GC
18WH WABCO LEFT FRONT ABS MODULATOR

16WH
A94MA
(8504) / (8504A)
18GY CH10_14
A94BT WABCO RRR WHEEL MODULATOR

18GY (9509A) CH10_15
A94BZ WABCO LRR WHEEL MODULATOR

18GY (9507B) CH10_16
A94MJ WABCO RIGHT FRONT ABS MODULATOR

LEFT GND STUD
(4081) 18GY (8505/8505A)
CH10_14
WABCO ABS
IP/CENTER CENTER/REAR WABCO AUTO TRACTION
CONTROLLER
CHASSIS CHASSIS CONTROL SOLENOID
(1421)
(1701/1701F) (9800F/9800M) (9515 / 9515A / 9515B
/9515C/9515D)
15 24
TRACTION CONTROL A94BN N94BN R94MN
7 18GY
VALVE (-) 16GY 18GY
2
1
14 23
TRACTION CONTROL A94BM N94BM R94MM
16 18GY 16GY 18GY
VALVE (+)
WABCO ABS CONTROLLER IP/CENTER CHASSIS

(1422) (1701/1701F)
TRAILER RELAY
13 WABCO RSC SOLENOID
A94SJ N94SJ
RSC(+) 8 (9514)
18GY 16GY
2
67
A94SK N94SK
RSC(-) 13 18GY 16GY
* IGN FEED STANDARD
# IGN FEED REMOTE START / STOP
** SINGLE BATTERY FEED

012 27MAR13 ADDED "CONT" IN TITLE H 92015W
DESC. 61802Y 10MAR09 AE08058103 013
Figure 265 Antilock Brake System with WABCO (Cont.)
265
10.17. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A

CHAPTER 10
NAVISTAR, INC.
IP/DCM
WABCO ABS CONTROLLER (1800) DRIVER DEMAND
(1423) ON GUARD PRESSURE SENSOR (1824)
D6
A94BY B94BY
SUPPLY 8 1
18GY 18GY
D5
A94-GCC B94-G
ON 11 18WH 2
18WH
A6
A94MN B94MN
PRESS 14 3
18GY 18GY
U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

012 27MAR13 ADDED WORD "CONT" IN D 92015W
TITLE DESC. 52250B 03FEB11 AE08058103 13A
266
10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14

CHAPTER 10
NAVISTAR, INC.
WABCO FRONT
IP/FORWARD LEFT AIR ABS
WABCO ABS CONTROLLER CHASSIS SPEED SENSOR
(1421) (1700/1700F) (8506/8506A)
30 1
LEFT FRONT A94MC M94MC
12
WHEEL SPEED SNSR 18GY 18GY
31 2
LEFT FRONT A94MD M94MD
15 18GY
WHEEL SPEED SNSR 18GY
GROUND 28
A94MA M94MA 2
STUD 18GY
18GY
CH10_13
27
LEFT FRONT MOD A94M M94M 1
6
OUTLET 18GY 18GY
WABCO LEFT
FRONT ABS
29 MODULATOR
LEFT FRONT MOD A94MB M94MB 3
3 (8504/8504B/
INLET 18GY 18GY
8504C/8504D)
GROUND 35
A94MJ M94MJ 2
STUD 18GY 18GY
CH10_13
34
RIGHT FRONT MOD A94MH M94MH 1
4
OUTLET 18GY 18GY
WABCO RIGHT
FRONT ABS
36 MODULATOR
RIGHT FRONT MOD A94MK M94MK 3
1 (8505/8505B)
INLET 18GY 18GY
WABCO FRONT RIGHT AIR ABS

SPEED SENSOR
(8507/8507A/8507B)
32 1
RIGHT FRONT 10 A94ME M94ME
33 2
RIGHT FRONT 13 A94MF M94MF

IP/FORWARD CHASSIS INTERCONNECT. 61802Y 10MAR09 AE08058103 014
267

CHAPTER 10
NAVISTAR, INC.
WABCO ABS
CONTROLLER IP / CHASSIS CHASSIS WABCO RIGHT REAR
(1421) CENTER CENTER/REAR WHEEL SPEED SENSOR
(1701/1701F) (9800F/9800M) (9508/D/E/F/9517/9517A/9535)
19 18 1
RR WHL A94BF N94BF R94MF
SPEED SNSR 18 18GY 16GY 18GY
18 19 2
RR WHL A94BH N94BH R94MH
17
SPEED SNSR 18GY 16GY 18GY
WABCO RIGHT REAR

WHEEL MODULATOR
(9509/A/B/C/P/9516/9534)
22 21
A94BK N94BK R94MK
18GY 16GY 18GY 2
21 20 1
RIGHT REAR A94BJ N94BJ R94MJ
9
MOD OUTLET 18GY 16GY 18GY
20 22
A94BL N94BL R94ML 3
RIGHT REAR 8
MOD INLET 18GY 16GY 18GY
A94-GC
16WH
GROUND STUD
CH10_13
6-CHANNEL ABS
WABCO ABS INLINE CONN WABCO RIGHT REAR
CONTROLLER IP / CHASSIS REAR/CENTER WHEEL SPEED SENSOR
(1422) CENTER (9516M) (9508D/9508E/9508K)
(1701/1701F)
64 10 2
RRR WHL A94BW N94BW R94BWA
SPEED SNSR 14 R94BW
18GY 16GY 18GY
18GY
60 9 1
RRR WHL A94BV N94BV R94BVA
11 R94BV
18GY
WABCO RIGHT REAR

WHEEL MODULATOR
(9509A/9509M)
58 7
A94BT N94BT R94BTA
R94BT
18GY 16GY 18GY 2
18GY
57 6
RRR A94BS N94BS 1
15 R94BS R94BSA
MOD OUTLET 14GY 14GY 18GY
18GY
59 8
RRR A94BU N94BU 3
12 R94BU R94BUA
18GY
A94-GD
16WH
GROUND STUD
CH10_13

0610 04SEP13 ADDED: R/D 9517A, F 92233D
9509P, 9508K, 9509M. 61802Y 10MAR09 AE08058103 015
268

CHAPTER 10
NAVISTAR, INC.
6-CHANNEL ABS WABCO 6S/6M R RR REAR

WABCO ABS INLINE CONN WHEEL SPEED SNSR (HTB)
CONTROLLER IP / CHASSIS REAR/CENTER (9538)
(1422) CENTER (9516M)
(1701/1701F)
64 10 2
RRR WHL A94BW N94BW R94BWA
SPEED SNSR 14 R94BW
18GY 16GY 18GY
18GY
60 9 1
RRR WHL A94BV N94BV R94BVA
11 R94BV
18GY
WABCO 6S/6M R RR REAR

MOD (HTB)
(9532)
58 7
A94BT N94BT R94BT R94BTA
18GY 16GY 18GY 18GY 2
57 6
RRR A94BS N94BS R94BS 1
15 R94BSA
MOD OUTLET 18GY 16GY 18GY 18GY
59 8
RRR A94BU N94BU R94BU R94BUA 3
12
MOD INLET 18GY 16GY 18GY 18GY
A94-GD
16WH
GROUND STUD
CH10_13

012 22NOV12 ADDED TWIST SYMBOL C 91749K
AND CIRC A94-GD WAS A94-GC. 75116N 15NOV10 AE08058103 15A
Figure 269 Antilock Brake System With WABCO (Cont.)
269

CHAPTER 10
NAVISTAR, INC.
WABCO ABS
IP/CHASSIS CHASSIS WABCO LEFT REAR
CONTROLLER
CENTER CENTER/REAR WHEEL SPEED SENSOR
(1421)
(1701) (9800) (9506/9506D/E/F/9518/9518A/9529)
17 16 1
LR WHL A94BD N94BD R94MD
11
16 17 2
LR WHL A94BE N94BE R94ME
SPEED SNSR 14
18GY 16GY 18GY
WABCO LEFT REAR REAR

WHEEL MODULATOR
(9507/A/B/C/K/9519/9528)
24 14
A94BB N94BB R94MB
18GY 16GY 18GY 2
23 13 1
A94BA N94BA R94MA
LEFT REAR 5
18GY 16GY 18GY
MOD OUTLET
25 15
LEFT REAR A94BC N94BC R94MC 3
2
A94-GC
16WH
GROUND
STUD
CH10_13 6-CHANNEL ABS
WABCO ABS INLINE CONN WABCO LEFT REAR
CONTROLLER IP / CHASSIS REAR/CENTER WHEEL SPEED SENSOR
(1422) CENTER (9516M) (9506D/9506E/9506K)
(1701)
55 4 1
A94BQ N94BQ R94BQ R94BQA
LRR WHL 5 18GY
18GY 16GY 18GY
SPEED SNSR
56 5 2
LRR WHL A94BR N94BR R94BR R94BRA
SPEED SNSR 2 18GY 16GY 18GY 18GY
WABCO LEFT REAR REAR

WHEEL MODULATOR
(9507B/9507M)
53 2
A94BZ N94BZ R94BZ R94BZA
18GY 16GY 18GY 18GY 2
52 1 R94BYA
N94BY R94BY 1
LRR A94BY 18GY
6 16GY 18GY
MOD OUTLET 18GY
54 3 R94BP
LRR A94BP N94BP R94BPA 3
MOD INLET 3 18GY 18GY
18GY 16GY
A94-GD
16WH
GROUND STUD
CH10_13

0610 04SEP13 ADDED: R/D 9518A, F 92233D
9507K, 9506K, 9507M. 61802Y 10MAR09 AE08058103 016
270

CHAPTER 10
NAVISTAR, INC.
6-CHANNEL ABS
WABCO ABS WABCO 6S/6M L FR
IP/CHASSIS INLINE CONN
CONTROLLER REAR WHEEL
CENTER REAR/ CENTER
(1422) SPEED SNSR(HTB)
(1701) (9516M)
(9537)
55 4 1
LRR WHL A94BQ R94BQ R94BQA
5 N94BQ
16GY
56 5 2
LRR WHL N94BR R94BR R94BRA
A94BR
SPEED SNSR 2 18GY 16GY 18GY 18GY
WABCO 6S/6M L FR
REAR MODULATOR
(9536)
53 2
A94BZ N94BZ R94BZ R94BZA
18GY 16GY 18GY 18GY 2
52 1 R94BY 1
A94BY N94BY R94BYA
LRR 6 18GY
18GY 16GY 18GY
MOD OUTLET
54 3 R94BP
LRR A94BP N94BP R94BPA 3
3 18GY 18GY
MOD INLET 18GY 16GY
A94-GD
16WH
GROUND STUD
CH10_13

012 22NOV12 ADDED TWIST SYMBOL C 91749K
AND CIRC A94-GD WAS A94-GC. 75116N 15NOV10 AE08058103 16A
271
10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B

CHAPTER 10
NAVISTAR, INC.
WABCO RADAR
(8902)
J1939 CENTER
TO FWD
(9769M)
4 M5UF(+) M5UK(+) A
20YL 18YL
M5UF(-) M5UK(-)
5
20LTGN 18GN
M5UD(+)
18YL
M5UD(-)
18GN
SMARTIRE
TPMS
(8993F)
M5UA(+) M5U(+)
12
18YL 18YL
C
11 M5UA(-) M5U(-)
18GN 18GN
J1939 FWD TO
CENTER
(9770M)
1 M5UB(+) A
18YL
M5UB(-)
6
18GN
M67-GA
M67CA
20PK
20WH
M5UH(+)
18YL
C
M5UH(-)
18GN
FWD CHASSIS CONN

(1700F)
CH4_28C

012 22NOV12 ADDED CH REFERENCE B 91749K
FOR CIRC M67-GA , M67CA. 75116N 19NOV10 AE08058103 16B
272
10.24. POWER TAKE OFF, P. 17
Figure 273 Power Take Off
273
10.25. VEHICLE SENSOR MODULE, P. 18

DIAGRAM 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF VEHICLE SENSOR MODULE
NAVISTAR, INC.
VEHICLE
CENTER
SENSOR MODULE N/ LOAD BATTERY
CHASSIS / IP A14W
(8950) SHEDDING FEED
(1701) 6RD
FUSE F8-A (1017) CH3_01
66 F1 E1
N14U A14U A14NJ A14M A14Y BATTERY
BATTERY 8 16RD 16RD 8RD FEED
10A 12RD 6RD
CH3_03
FUSE F4-E (1013) ACCESSORY
65 D1 C1 RELAY #2,4 W/ LOAD
N12U A12U
(A12V) (1011 / 1013) SHEDDING
16PK 16LTBL
N12UA 10A CH3_09
16PK
ACC N13UB
9
16PK
62
N5UA(+) N5UA(+) A5U(+)
5 BODY CONTROLLER CHASSIS GROUND
18YL 18YL 18YL
# J5 (1602) ADAPTER
61
N5UA(-) N5UA(+) A5U(+) CH3_11 (8806)
6 18YL
18YL 18YL
D
N11-GU
GROUND 7
16WH
E
CENTER GROUND
(ON LEFT SIDE
DASH MOUNTED
N11-GA
N11-GJ
10WH
16WH
FUEL
12
SENSOR
V_REF 10
GROUND CHASSIS
GROUND A F EYEMAX FUEL
PROG AND DIAG ADAPTER
FILTER SENSOR
(8953) (8803)
GROUND ADAPTER (8990)
(8805) D
N110V M110V
C V+
D 16TN 16TN
N108Z F
16TN N110B M110A A FILTER
18TN 18TN SENSOR
A K
N110Z M110ZA
B V_REF
16TN 18TN GROUND
VEHICLE
SENSOR MODULE LEFT FRONT BRAKE
(8951) WEAR SENSOR
(8960)
BRAKE G
N107A M107A [MRFL1]
PAD WEAR 3 2
18TN 18TN 18TN
AXLE 1
[MRFL2]
18TN 1
M107AA
18TN
RIGHT FRONT BRAKE

WEAR SENSOR
(8961)
CHASSIS GROUND
ADAPTER
(8806) [MRFR1]
1
18TN
B H
N107-GA M107-GA [MRFR2]
2
18TN 18TN 18TN
E
N11-GJ
16WH
N11-GA
10WH
CENTER GROUND
CHASSIS GROUND F A (ON LEFT SIDE
ADAPTER DASH MOUNTED
(8803) DUAL POST GND PLATE)

Figure 274 Vehicle Sensor Module
274
10.26. VEHICLE SENSOR MODULE (CONT.), P. 19

CHAPTER 10
VEHICLE SENSOR MODULE (CONT)
NAVISTAR, INC.
LEFT REAR REAR / CENTER VEHICLE

BRAKE WEAR PROGNASTIC & DIAGNOSTICS SENSOR MODULE
SENSOR (6X4) (9801) (8951)
(8964)
C BRAKE
[RURRL1] R107C N107C
1 1 PAD WEAR
18BK 18TN 18TN AXLE 3
[RURRL2] R107CD
2
18BK 18TN
CHASSIS GROUND
ADAPTER
RIGHT REAR (8806)
BRAKE WEAR S A
N107-GB
SENSOR (6X4)
18TN
(8965)
R107-GD
C
18TN
N107-GC
R107-GD
18TN
18TN
2 [RURRR2]
18BK E
N11-GJ
16WH
[RURRR1]
1
18BK
R107C
18TN
LEFT REAR
BRAKE WEAR
SENSOR (4X2)
(8966)
[RTRRL1] CHASSIS GROUND

1
18BK ADAPTER
(8803)
[RTRRL2] R107CD
2 F
18BK 18TN
RIGHT REAR
BRAKE WEAR
A
SENSOR (4X2) N11-GA
(8967) 10WH
2 [RTRRR2]
18BK CENTER GROUND
(ON LEFT SIDE
DASH MOUNTED
[RTRRR1]
1 DUAL POST GND PLATE)
18BK
VEHICLE
B SENSOR MODULE
LEFT FORWARD REAR (8951)
BRAKE WEAR SENSOR (6X4)
(8962)
H BRAKE
[RURFL1] R107B N107B
1 2 PAD WEAR
18BK 18TN 18TN AXLE 2
[RURFL2]
2
18BK
R107-GC
R107BC
18TN
18TN
RIGHT FORWARD REAR

BRAKE WEAR SENSOR (6X4)
(8963)
[RURFR2]
2
18BK
[RURFR1]
1 18BK

Figure 275 Vehicle Sensor Module (Cont.)
275
10.27. BRAKE SENSOR – WEAR / STROKE, P. 20

CHAPTER 10
BRAKE SENSOR - WEAR / STROKE
NAVISTAR, INC.
VEHICLE
SENSOR MODULE
(8950) CENTER / REAR
PROG AND DIAG
(9801F)
+5V_REF N108V N108VB

11 A
16TN 16TN
V_REF 10
GROUND
GROUND ADAPTER
(8805)
D
N108Z
16TN
N108VA
16TN
B
N108ZA
16TN
LEFT FRONT
PROG AND DIAG BRAKE STROKE SENSOR
(8954M / 8953M) (8970)
VEHICLE B
SENSOR MODULE M108VA M108VD
(8951) 16TN A V+
18TN
J
M108ZA M108ZD
B ZVR
16TN 18TN
FR LEFT
A
BRAKE N108A M108A
5 C OUTPUT
STROKE 18TN 18TN
C
FR RIGHT
6 N108B
BRAKE
18TN
STROKE
RIGHT FRONT
BRAKE STROKE SENSOR
(8971)
M108VC A V+
18TN
M108ZC
B ZVR
18TN
M108B
C OUTPUT
18TN

Figure 276 Brake Sensor – Wear / Stroke
276
10.28. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21

CHAPTER 10
BRAKE SENSOR - WEAR / STROKE (CONT)
NAVISTAR, INC.
VEHICLE
SENSOR MODULE GROUND ADAPTER
(8950) (8805)
D
V_REF N108Z
10
GROUND 16TN
C
+5V_REF 11
REAR CENTRAL
N108ZB
VEHICLE PROGNOSTIC & LEFT FORWARD REAR

16TN
SENSOR MODULE DIAGNOSTIC BRAKE STROKE (6X4)

(8951) (9801) (8972)
E
LEFT FR N108E R108E
BRAKE 9 C OUTPUT
18TN 18TN
STROKE
J
N108V
16TN
R108ZB R108ZE
B ZVR
16TN 18TN
R108ZB R108VE
A V+
16TN 18TN
A
N108VB R108VB
16TN 16TN
RIGHT FORWARD REAR
BRAKE STROKE (6X4)
R108VB
(8973)
16TN
RIGHT RR F
N108D R108DA R108VL
BRAKE 8 A V+
18TN 18TN 18TN
STROKE
R108D R108ZL
B ZVR
18TN 18TN
D
RIGHT FR N108F R108F
10 C OUTPUT
BRAKE 18TN 18TN
STROKE
G
LEFT RR R108C
7 N108C
BRAKE 18TN
18TN
STROKE
R108CA RIGHT REAR REAR

LEFT REAR REAR
18TN BRAKE STROKE (6X4)
BRAKE STROKE (6X4)
(8975)
(8974)
R108VH R108VJ
V+ A A V+
18TN 18TN
R108ZH R108ZJ
ZVR B B ZVR
18TN 18TN
R108CA R108DA
OUTPUT C C OUTPUT
18TN 18TN
LEFT REAR RIGHT REAR

BRAKE STROKE (4X2) BRAKE STROKE (4X2)
(8976) (8977)
R108VF R108VK
V+ A A V+
18TN 18TN
R108ZF R108ZK
ZVR B B ZVR
18TN 18TN
R108C R108D
OUTPUT C C OUTPUT
18TN 18TN


AE08058103 021
Figure 277 Brake Sensor – Wear / Stroke (Cont.)
277
10.29. BODY BUILDER, P. 22

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER
NAVISTAR, INC.
BODY BUILDER BODY

(7220) FORWARD CHASSIS / IP BUILDER
(1700F/1700) (1)
52
MTEMI ATEM1
1 E1
16GY 16GY
53
MTEM2 ATEM2
2 E2
16GY 16GY
54
MTEM3 ATEM3
3 E3
16GY 16GY
55
MTEM4 ATEM4
4 E4
16GY 16GY
56
MTEM5 ATEM5
5 E5
16GY 16GY
57
MTEM6 ATEM6
6 E6
16GY 16GY
58
MTEM7 ATEM7
7 E7
16GY 16GY
59
MTEM8 ATEM8
8 E8
16GY 16GY
BODY BUILDER CENTER CHASSIS / IP

(4450M) (1701F)
76
N68BB
A
14BN
59
N56BB
B
16YL
63
N57BB
C
16LTGN
74
N54BB
D
14BN
73
N71BB
E
16LTBL
75
N12BB
F
14LTBL
N11-GD
G
12WH ELECTRONIC GND
SPLICE PACK
(8802)
CH3_33

0488 20MAY14 ADDED R/D 1. C 92447S
75116N 15NOV10 AE08058103 022
Figure 278 Body Builder
278
10.30. LIFT GATE POWER FEED, P. 22A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIFT GATE POWER FEED
NAVISTAR, INC.
CIRCUIT BREAKER
FUSE
A B
250A
150A
LIFT GATE
POWER FEED SOCKET
- +
FOR SINGLE POLE LIFT GATE FEED
CIRCUIT BREAKER
FUSE
A
B
250A
150A
- +
LIFT GATE
POWER FEED SOCKET
FOR DUAL POLE LIFT GATE FEED
U00M589 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DIAGRAM, PROSTAR. 77916C 11NOV11 AE08058103 22A
Figure 279 Lift Gate Power Feed
279
10.31. CUMMINS ICON, P. 23

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CUMMINS ICON
NAVISTAR, INC.
TRLR SOC PARK BRAKE

PRESSURE SWITCH FWD CHASSIS / IP
(8454) (1700F/1700)
FUSE F7-B
51
M72EA A72EA (1016-E2)
C 18OR CH3_02
16OR
52 AUX TRAILER
M72EB A72EB SOCKET
D 16OR 18OR SWITCH CONN
(1110M)
ICON TEMP 2B
SENDER
(8451)
45
M97K A77P
1 E2
18VT 18LTGN
46
M97L A77S
2 E1
18VT 18LTGN
BODY CONTROLLER
#J4
(1601)
ICON HOOD SWITCH IP/ENGINE
(8450) (1702/1702)
44 33
M97J A104AM
B
18VT 16DKBL
M97H
A 18VT
K97J
18VT
ICON PARK
BRAKE SWITCH
(8453)
43
M97R
C
18VT
NEUTRAL SWITCH
(7802)
M97M M97N
D 50 CH7_14
18VT 18VT
HOOD SWITCH
M97H
(8450)
18VT
CH7_07

0488 20MAY14 REVISED AND REDRAWN. B 92447S
75116N 15NOV10 AE08058103 023
Figure 280 Cummins Icon
280
10.32. POWER TAKE-OFF CONNECTION, P. 24

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PTO CONNECTION
NAVISTAR, INC.
PTO 1
(7800) DASH CONNECTOR
(1702)
14
K88
A
16LTGN
PTO 2
(7801)
41
A K88A
16LTGN

75116N 12NOV10 AE08058103 024
Figure 281 Power Take-Off Connection
281
10.33. CUSTOMER SUPPLIED LIGHTS, P. 25

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CUSTOMER SUPPLIED LIGHTS
NAVISTAR, INC.
GND SPLICE PACK

CUSTOMER SUPPLIED
(1010)
LIGHT
(9900)
D
R10-GP
2
16WH
1
A
REAR / CENTER CHASIS GROUND
CHASSIS ADAPTER
(9800) (8803)
5 B
R10-G N10-G
16WH 12WH
12 A
R58AC
16BN
N11-GA
10WH
(4006)
CENTER GND
(LOCATED ON LEFT SIDE
DASH POST GND PLATE)

75116N 15NOV10 AE08058103 025
Figure 282 Customer Supplied Lights
282
10.34. SMARTIRE TPMS RECEIVER, P. 26
Figure 283 Smartire TPMS Receiver
283
10.35. FUEL SENDER WITH ISX ENGINE, P. 27
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL SENDER W/ ISX ENGINE
NAVISTAR, INC.
SINGLE LEFT FUEL

SENDER
(*9100B/#9100C/%9100D) BODY CONTROLLER# J3
CENTER CHASSI/IP
(1600)
(1701F/1701-27)
N36A A36B
A B8
18TN 18TN
27
C
N9BE
B
18GY
IP/CENTER
GND SPLICE PACK
CHASSIS
(8802)
(1701/1701F)
A
A9BC N9BC
18GY 18GY
28
18GY
A9B
E7
ZVR
* W/ 122 BBC
# W/ 113 BBC
% W/ LONESTAR
BCM# J5
(1602)
RIGHT FUEL
SENDER
(9103/9103A) CENTER CHASSI/IP
BODY CONTROLLER# J3
INTERCONNECT
(1600)
(1701F/1701)
N36B A36B
A B8
18TN 18TN
27
B
N9BD
B
18GY
IP/CENTER
GND SPLICE PACK
CHASSIS
(8802)
(1701/1701F)
A
A9BC N9BC
18GY 18GY
28
18GY
A9B
E7
ZVR
BODY CONTROLLER #J5

(1602)
23074070 CIRCUIT DIAGRAM, PR0STAR

0488 20MAY14 ADDED R/D 9103/9103A. B 92447S
91662T 20DEC12 AE08058103 027
Figure 284 Fuel Sender with ISX Engine
284
10.36. 5TH WHEEL JAM MONITOR, P. 28

5th WHEEL JAW MONITOR
NAVISTAR, INC.
TH
5 WHEEL JAW MONITOR
(9989) CENTER/IP
(1701F)
60 FUSE F5-G
N116M A116M (1014)
A
18GY 18GY CH3_07
59
N116V A116U
B 18GY CUSTOMER ACCESSORIES #1
18GY
RELAY
58 (1019)
N116L A116L CH_26
C 18GY 18GY
D N116-GA
18WH
TH
5 WHEEL JAW
MONITOR STUD
(9717F)

012 27MAR13 CHAPTER NO WAS 7. B 92015W
91662T 03JAN13 AE08058103 028
Figure 285 5th Wheel Jam Monitor
285
10.37. THE PRESSURE MONITORING, P. 29

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE PRESSURE MONITORING
NAVISTAR, INC.
FRONT TIRE PRESS

MODULE BRACKET
MONITOR (2010)
FWD CHASSIS CONN A CONN
(8980A)
(1700F/1700) (1962)
47
M22ZA A22ZA
1 B12
20TN 18TN
48
M22VA A22VA B11
2
20TN 18TN
49
M22A A22A
3 B10
20TN 18TN
SMARTWAVE TPMS
RECEIVER
(*8993F/#8993G)
M22AA
2 18PK
M22AG
1
18WH
* SMARTWAVE TPMS RECEIVER

# SMARTWAVE TPMS (2010) RECEIVER
MJV0370 CIRCUIT DIAGRAM, LONESTAR

92447S 13MAR14 AE08058103 029
Figure 286 The Pressure Monitoring
286
10.38. AUXILIARY TRAILER SOCKET, P. 30

NAVISTAR, INC. AUXILLARY TRAILER SOCKET
TRLR SPARE # 1
(1120M)
CUSTOMER
A72CE ACCESSORIES#1
3
18OR RELAY
(1019-G1)
CH4_26
A72JMAA
18RD
7
CLUSTER #1
(1500)
A62B A62BB A62DA

8 6
CUSTOMER
A11-GF ACCESSORIES#1
A11-GG A11-GM A11-GA
9 18WH RELAY
18WH 18WH 18WH
(1019-J2)
CH4_26
CUSTOMER
A11-GB ACCESSORIES#2
18WH RELAY
A12B (1019-J4)
A12BB
2B FUSE F4-A(1013) CH4_27
18LTBL 18LTBL
CH3_09
TRLR SPARE # 2
(1121M)
CUSTOMER
ACCESSORIES#2
A72CF RELAY
3
18OR (1019-G3)
CH4_24
A72JMBB
18RD
7
CLUSTER #1
(1500)
A62C A62BB A62DA

8 6
CUSTOMER
A11-GF ACCESSORIES#1
A11-GJ A11-GM A11-GA
9 18WH RELAY
18WH 18WH 18WH
(1019-J2)
CH4_26
CUSTOMER
A11-GB ACCESSORIES#2
A12C A12BB FUSE F4-A 18WH RELAY
2B
18LTBL 18LTBL (1013) (1019-J4)
CH3_09 CH4_27

92447S 08APR14 AE08058103 030
Figure 287 Auxiliary Trailer Socket
287
10.39. AUXILIARY TRAILER SOCKET (CONT.), P. 31

CHAPTER 10
NAVISTAR, INC. AUXILLARY TRAILER SOCKET(CONT)
TRLR SPARE # 4
(1122M)
TRIPMASTER
A72CJ HEADLIGHT
3
18OR INPUT RELAY
(1019-A1)
CH9_07
A72JMCC
18RD
7
CLUSTER #1
(1500)
A62E A62BB A62DA

8 6
CUSTOMER
A11-GK A11-GM A11-GF A11-GA ACCESSORIES#1
9 18WH
18WH 18WH 18WH RELAY
(1019-J2)
CH4_26
A11-GB CUSTOMER
18WH ACCESSORIES#2
A12E A12BB RELAY
2B FUEE F4-A(1013)
18LTBL 18LTBL (1019-J4)
CH03_09
CH4_27
TRLR SPARE # 3
(1123M)
AUXILLARY
TRAILER
A72CG RELAY
3
18OR (1016-G1)
CH9_16
A72JMDD
18RD
7
CLUSTER #1
(1500)
A62D A62BB A62DA

8 6
CUSTOMER
A11-GL A11-GM A11-GF A11-GA ACCESSORIES#1
9 18WH
18WH 18WH 18WH RELAY
(1019-J2)
CH4_26
CUSTOMER
A11-GB
ACCESSORIES#2
18WH
RELAY
A12D A12BB
2B FUEE F4-A(1013) (1019-J4)
18LTBL 18LTBL
CH03_09 CH4_27

92447S 08APR14 AE08058103 031
Figure 288 Auxiliary Trailer Socket (Cont.)
288
TRANSMISSION CONTROL MODULE (CHAPTER 11)

11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1

CHAPTER 11
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
NAVISTAR, INC.
IGNITION
RELAY #1
(A13FC) G3 G4
(1011 / 1013)
10A FUSE F4-C FUSE F4-D
CH3_06 10A
(1013) (1013)
H3 H4
A13A
16PK
#A92U
*A92U
16TN
18TN
EATON GEN3
TCM CONNECTOR SHIFTER
(7105) CONNECTION
ENGINE / IP (7905)
(1702)
8
IGNITION K13A A13A A92UA
35 D IGNITION
14PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL
A97FA
16PL
XMSN FUSE A14A A92VA
9 C BATTERY
(8102 / 8103) 12RD 16TN
BATTERY + K14A
38 A
12RD
K14D B
12RD
BATTERY FEED
(1001 / 1002)
15
%K14A %K14HC
12RD 14RD
7 10
ENGINE/IP A92A18
(1702-31) 16TN
PDM 15 WAY CH11_02
(6567/6569)
9
%K92DL
19
16TN B4
12
%K92DM 87A 30
33
16TN
C3
25 87
K92E A92E A4
MEIIR 20 18TN 16TN
27
#K92H A92H A3
MEIIR + 22
18TN 18TN
85 86 C4
26
K92F A92F
MEIIR - 21
18TN 18TN
ULTRASHIFT XMSN
K10-GK RELAY
GROUND 36 12WH (1019)
K10-GA
10WH
ECA
GND
(4007)
BUILDER CONNECTOR
K92A3
(4706)
18TN
CH7_01 %K13A %K13
18PK 18PK
37
K13A #A97F
17 * W/ AUTOSHIFT XMSN
18PK 16PL # W/ ULTRASHIFT XMSN
ECM CONNECTOR 1 @ W/ ISX ENGINE 2013
ECM CONN
(6018) @K13 % W/ 2010 SCR 13L ENG
(6000)
16PK
CH07_41

0488 20MAY14 ADDED R/D 4007.REMOVEDE 92447S
R/D 6314, CIRC K10-GE. 61802Y 10MAR09 AE08058104 001
Figure 289 Eaton Autoshift and Ultrashift Transmission
289
11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A

CHAPTER 11
EURO IV EATON ULTRASHIFT TRANSMISSION
NAVISTAR, INC.
IGNITION
RELAY #1
(A13FC) G3 G4
(1011 / 1013)
10A FUSE F4-C FUSE F4-D
CH3_06 10A
(1013) (1013)
H3 H4
A92U
16PK
EATON GEN3
TCM CONNECTOR SHIFTER
(7105) CONNECTION
ENGINE/IP
(1702) (7905)
8
IGNITION K13A A13A A92UA
35 D IGNITION
14PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL
A97FA
16PL
ULTRASHIFT XMSN
RELAY
(1019)
B4
87A 30 C3
25 87
K92E A92E A4
20 18TN 16TN
26
K92F A92F C4
MEIIR - 21 18TN 18TN
86 A3
85
27
K92H A92H
MEIIR + 22
18TN 18TN
37
A97F
16PL
ECM
(6000) K13
CH7_038 16PK
XMSN FUSE
(8102 / 8103)
BATTERY + A B
K14A K14D
MEIIR 38 BATTERY FEED
12RD 12RD
CONTACT 30A (1001 / 1002)

92477G 19FEB14 AE08058104 01A
Figure 290 Euro IV Eaton Ultrashift Transmission
290
11.3. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
EATON GEN3
TCM CONNECTOR
(7105) ENGINE / IP
(1702)
K92A
16
18TN
39
@K92J A92A
25 18TN
18TN SHIFTER
K92B CONNECTION
17 (7905)
18TN
40 CH11_01
@K98GN A92B
27 18TN
18GN
ULTRASHIFT XMSN
31 RELAY(1019-C3)
@K92ER A92A18
31 CH11_01
18TN 16TN
19
4 K17-GC A17-GC CRANK RELAY
16WH 16WH (1010) CH5_02
@K17-GC
18PK
35
K3BC(+) A3BA(+) J1708
10
18DKBL 18DKBL PUBLIC
36
K3BC(-) A3BA(-) (1660 / 1661)
11 CH3_19
18GY 18GY
21
K17C A17C CRANK RELAY
26 (1010) CH5_02
18PK 18PK
@K17C
16PK
41 PTO RELAY B
@K98YL A88A
28 (1020) CH10_17
18YL 18LTGN
20 CRANK RELAY
K17B A17B
32 (1010) CH5_02
18PK 18PK
%&K5V(-) %&K5TB(-)
2 J1939
18LTGN 18LTGN
TERMINATING
RESISTOR
(7110)
%&K5V(+) %&K5TB(+)
3 CH3_14
18YL 18YL
PARK BRAKE
AUTO NEUTRAL
(1814 / @1815) D
%K44G
18GY ZERO VOLT
@*K92DL REFERENCE
19 16TN C (6703)
A
%K95-G
20WH
@*K92DM XMSN
33 16TN D PTO
(7502)
ECM (6000)
%@*K92DP CH06_1A
18 18TN A
%@*K92DR
34 18TN B
ECM CONN
(6000)
%K44A VEHICLE SPEED SENSOR

93 (7600)
20GY
%#K47A A
%#K47AA
59
20GY 18GY * W/ ULTRASHIFT PLUS XMSN
# W/ MANUAL XSMN
B
%#K47 %#K47B % W/ ISX ENG 2013
60 18GY @ W/ 2010 SCR 13L ENG
20GY
& W/ ISX EURO IV

2480 27MAY14 UPDATE CIRC SYMBOLS F 92477G
& DEL DUP. CIRC K98GN AT TCM REF.7105 61802Y 10MAR09 AE08058104 002
Figure 291 Eaton Autoshift and Ultrashift Transmission (Cont.)
291
11.4. COLUMN SHIFTER, P. 3

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COLUMN SHIFTER
NAVISTAR, INC.
SHIFTER BACK-UP
CONNECTION A71C LIGHT RELAY
(7905) 18OR (1019) ENGINE / IP
CH9_02 (1702)
A92VA A14A
BATTERY C 9
16TN 12RD
A92-GAH A11-GAA
GROUND B
16WH 14WH
GND STUD
A5FA(+) J1939 (1004)
F (LOCATED AT
18YL ADAPTER
J1939+
(1024) LEFT SIDE DASH
MOUNTED DUAL CLUSTER #1
A5FA(-) CH3_11
G POST GND PLATE) (1500)
J1939- 18GN
PANEL A62DC A62DA DIMR

J 6 OUT2
LIGHTS 18DKBL 16DKBL
PANEL LT
EATON GEN3
IP / IENGINE TCM CONNECTOR
(1702) (7105)
39 SHIFT CONTROL
XMSN A92A K92A
N 16 MANUAL NEUTRAL
CONTROL 18TN 18TN
40
XMSN A92B K92B
P 17 SHIFT CONTROL
CONTROL 18TN 18TN
COMMON NEUTRAL
ZERO VOLT REF ADAPTER

(1620)
B
A9ZA
ELECTRONIC K
18GY
GROUND
BODY CONTROLLER #J5
STEERING WHEEL
(1602)
SWITCHES
A
A9Z
ZVR E3
18GY
15.8K OHM
1/4 WATT 1%
IP / DCM CLOCK SPRING
(1800) (1802)
1.21K OHM
C7 4 B 1 WATT 1%
STEERING A92 B92
L 20TN TN
WHEEL SW 18TN
UP SHIFT
2.49K OHM
1 WATT 1%
BODY CONTROLLER #J5
(1602) AUTO / MANUAL
4.99K OHM
A4 5 A 1/2 WATT 1%
A9A A9 B9 B9C
ZVR E5 BK
18GY 18GY 18GY 20GY
DOWN SHIFT

Figure 292 Column Shifter
292
11.5. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ULTRASHIFT XMSN ECA POWER
NAVISTAR, INC. FOR ISX 2013 & ISX EURO IV
ECA
(7501)
ECA FUSE
(8105)
K14K K14L ECA POWER
C
10RD 10RD (1030)
B A
50A
EATON GEN3
K11-G K10-GK TCM CONNECTOR
B 36 (7105)
10WH 12WH
K10-GA
10WH
ECA GROUND
(4007)

0488 20MAY14 ADDED CIRC K10-GK AND B 92447S
R/D 7105. 91662T 10JAN13 AE08058104 004
Figure 293 Ultrashift Transmission ECA Power for ISX 2013 and ISX Euro IV
293
11.6. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)
NAVISTAR, INC.
TCM BULKHEAD
IP / ENGINE K92B112 CONN
TCU CONN
(1702-41) 18TN (7250)
(7150)
K92#111
11 1
18OR
K92#112
12 16
18TN
K92#112 K92A112
18TN 18TN
K92#116
16 15
18LTBL
K92#120
20 14
18LTBL
K92#131
31 11
18YL
K92#131 K92A131
18YL 18YL
K92#133
33 9
18YL
K92#136
36 4
18OR
K92#137 12
37
18TN
K92#151
51 10
18WH
K92#152
52 5
18LTGN
K92#154
54 18
18TN
K92#155
55 2
18TN
K92#158
58 18LTGN 19
K92#158 K92A158
18LTGN 18LTGN
K92#171
71 6
18TN
K92#174 8
74
18TN
K92#176 20
76
18YL
K92#177
77 3
18LTGN
K92#180
80 13
18TN
J1939
TERMINATOR
K5B128 K5A128 K5C128
28 (7110B)
18YL 18YL 18YL
CH03_40
K5R128 ENG/IP
18YL (1702-11)
K5S128 ECM CONN 1

20YL (6018)
CH07_26

92070B 24APR13 AE08058104 005
Figure 294 Allison Transmission (2010 SCR 13L ENG)
294
11.7. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6

ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
TCU CONN
VIEW A
(7150)
(7205)
K92#105
5 F
18TN
22 K92#122
E
18YL
K92#124
24 D
18TN
57 K92#157
C
18WH
61 K92#161
B
18TN
K92#162
62 H
18YL
K92#164
64 G
18LTBL
K92#103 K92B103
3 A
18YL 18YL
K92#109 K92-G
9
18GY 14WH
K92#169 TRANSMISSION
69 18TN CLEAN GROUND
(7104F)
K92#170
70
18TN
PDM 15-WAY
K92#110 K92A170
10 7 (6567/6569)
18PK 14RD
VIEW C
(7206)
K92#101
1 A
18LTBL
K92#117
17 B
18TN
K92#123
23 H
18LTBL
K92#130
30 18WH G
K92#142
42 E
18WH
K92#143
43 D
18LTBL
K92#145
45 F
18OR

92070B 24APR13 AE08058104 006
Figure 295 Allison Transmission (2010 SCR 13L ENG) (Cont.)
295

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
TCU CONNECTOR
(7150) ECM CONNECTOR
*K5B108 K5S108 (6018)
18LTGN 20GN CH7_27
K5B108 DEF HARNESS INTERCONNECT

8 K5C108
18GN (674)
18LTGN
CH07_35
ECM CONNECTOR
K5A108 K5S108 (6018)
18GN 20GN CH7_26
25 K47A125
(6033)
18TN
CH7_26 ECM CONNECTOR
K5A128 K5S128 (6018)
18YL 20YL CH7_26
K5B128 DEF HARNESS INTERCONNECT
K5C128
28 (674)
18YL 18YL
CH07_33
K92#175 K92A175 RETARDER TEMP SENSOR

75 180R 180R (7211)
CH11_08
K5R128
18YL
ENGINE/IP
(1702)
42 K92#142
11
18TN
K92A117 K92#117
17 18TN
18TN 25
K92#117
18TN
27
24 K92#124
18TN
19
K92#134
34
18TN
20
41 K92#141
18TN
6
45 K92#145
18OR
31
56 K92#156
18TN
39
K92#161
61
18TN
K92#163 8
63
18TN
7
65 K92#165
18TN
* W/ RELOCATED TERM RESISTOR

92070B 24APR13 AE08058104 007
296

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
TCU CONNECTOR ALLISON TURBINE

(7150) SPEED SENSOR
(7615)
K92#120 B
20
18DKBL
K92#180
80 A
18OR
ALLISON O/P
SPEED SENSOR
(7605)
K47#140 B
40
18LTGN
K47#160
60 A
18YL
ALLISON ENGINE
SPEED SENSOR
(7603M)
K48#139 A
39
18OR
K48#159
59 B
18TN
ALLISON ENGINE
SPEED SENSOR
(7603)
K48#139
18OR B
K48#159
18TN A
RETARDER ACCUMULATOR
SOLENOID
(7212)
K92#119 K92A119 A
19 18LTBL 18LTBL
K92C131 B
18YL
ADD TRANS RETARDER SOLENOID

MODULE 1 K92#115 (7213)
(1501) 18WH
CH11_10
K92#115 A
15
18WH
TCM BULKHEAD K92A131 K92B131 B
(7250) 18YL 18YL
CH11_05
RETARDER TEMP SENSOR
75
(7211)
K92#175 K92A175 A
18OR 18OR
K92C158 K92B158
18LTGN B
18LTGN
IP/ENGINE
(1702-26)

92070B 24APR13 AE08058104 008
297

CHAPTER 11
NAVISTAR, INC.
TCM BULKHEAD ADD TRANS

CONN MODULE 2
(7250) (1502)
K92#111
1 5
18OR
K92#177
3 8
18LTGN
K92#136
4 11
18OR
K92#152 16
5 18LTGN
K92#112
6 18TN 6
IP/ENGINE
K92A112 (1702) K92#112
16 18TN
18TN
41 K92B112
18TN
K92#165
7 2
18TN
K92#133
9 10
18YL
K92#151
10 15
18WH
K92#137
12 12
18TN
K92A158 K92#158
19 13
18LTGN 18LTGN
K92#116
15 7
18LTBL
K92#154
18 17
VIEW A 18TN
(7505) K92#164 1
CH11_10 18LTBL
PDM 15 WAY K92A170 K92#170
4
6567) CH11_06 14RD 18TN
ADD TRANS MODULE 1 K92#109 K92#169
(1501) 18TN 3
18GY
CH11_10
K92A131 K92#131
TCM BULKHEAD CONN 9
18YL 18YL
(7250)
CH11_05
ADD TRANS
MODULE 3
(1503)
K92#155
2 5
18TN
K92#174
8 6
18TN
K92#180 11
13
18TN
K92#120
14 3
18LTBL
20 K92#176
7
18YL
VIEW C (7206) K92#142
13
CH11_10 18TN
J1939 TERMINATOR K5C128 K5B128 12
(7110B) 18YL 18YL
CH03_40 K92#161
15
VIEW A 18TN
(7205) K92#157 17
ENGINE SENSOR CH11_10 18WH
INTERFACE (6033) K47A125 8
CH7_26 18TN
RETARDER
K92A175 K92#175 16
TEMP SENSOR
18OR 18OR
ECM CONN 1 (7211) CH11_04 K5S108 K5A108 K5B108
(6018) 4
18GN 18GN 18GN
CH7_26

92070B 24APR13 AE08058104 009
298

CHAPTER 11
NAVISTAR, INC.
ENGINE / IP ADD TRANS

VIEW A (1702-21) MODULE 1
(7205) K92C103
18YL (1501)
K92B103 K92#103
A 2
18YL 18YL
K92#161 ADD TRANS

B
18TN MODULE
(1503)
K92#157
C CH11_09
18WH
K92#124
D 16
18TN
K92#122
E 7
18YL
K92#105 3
F
18TN
ADD TRANS
K92#164 MODULE 2
G 18LTBL (1502)
CH11_09
K92#162
H 17
18YL
K92-G K92#109
4
14WH 18GY
TRANSMISSION ADD TRANS
VIEW C
CLEAN GROUND MODULE 2
(7206) K92#170 K92#110
(7104F) NS_03 (1502) 5
18TN 18PK
CH11_09
K92#101
A
18LTBL 1
B K92#117 6
18TN
ADD TRANS
K92A103 K92#142 K92A117
C MODULE 3 18TN
18YL 18TN
(1503)CH11_09
K92#143
D 13
18LTBL
K92#142 ADD TRANS MODULE 3

E (1503)
18TN
CH11_09
F K92#145 14
18OR
K92#130
G 10
18WH
K92#123
H 8
18LTBL
IP/ENGINE
(1702) K92#117
18TN
25 K92#117
18TN
6 K92#145
18OR
19 K92#134 11
18TN
20 K92#141 12
18TN
K92#124
27 16
18TN
K92#163
8 18
18TN
RETARDER SOLENOID
K92#115
(7213) 9
18WH
CH11_08
RETARDER ACCUMULATOR K92A119 K92#119
15
(7212) 18LTBL 18LTBL
CH11_08

92070B 24APR13 AE08058104 010
299

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)
NAVISTAR, INC.
ALLISON TURBINE
ADD TRANS MODULE 3
SPEED SENSOR
(1503)
(7615)
K92#180
11 A
180R
K92#120
3 B
18LTBL
ALLISON ENGINE
SPEED SENSOR
(7603)
K48#139
1 180R B
K48#159
9 18TN A
ALLISON ENGINE
SPEED SENSOR
(7603M)
K48#139 A
180R
K48#159
B
18TN
ALLISON O/P
SPEED SENSOR
(7605)
K47#140 B
2
18LTGN
K47#160 A
10 18YL DEF HARNESS
INTERCONNECT
(674)
16
K5C128 K5TB(-)
18GN 18GN ECM1
K5C128 17 (6018)
K5TB(+)
18YL 18YL CH07_33
ECU CONN 1
(6018)
K5B108 K5A128 K5S128

4 47
18GN 18GN 20GN
K5B128 K5A128 K5S128

12 18YL 34
18YL 20YL
ENGINE/IP
(1702)
31
K92#156
14 18TN
39
K92#161
15
18TN
ADD TRANS MODULE 1

13 K92#142 K92A117 (1501)
18TN 18TN CH11_10

92070B 24APR13 AE08058104 011
300
11.13. ALLISON TC10 TRANSMISSION, P. 12

CHAPTER 11
ALLISON TC10 TRANSMISSION
NAVISTAR, INC.
TC10 TCU
DASH CONNECTOR
(7350) FUSE F4-C
(1702)
(1013)
8 H3 G3 E4 E3 IGN RELAY #1
K92#163 A92#163
16 18TN (A13FC) (1011 / 1013)
16PK CH3_06
7
K92#165
4
18TN
19 ALLISON TC10
K92#134 A92#134 SHIFT SELECTOR
19 18TN 18TN (1852)
CH11_13
K92#110 PDM 15-WAY

22 7
12RD (6567)
K47A125 ENGINE SENSOR

10 12 INTERFACE
18TN
(6033)
TRANSMISSION
K92-G CLEAN GROUND
3 12WH 2
(7104B)
DEF HARNESS
K5B108 K5A108 INTERCONNECT
12 18GN 18GN (674)
CH7_35
K5S108 K5R108 ECM 1
18GN 18GN (6018)
CH7_26
DEF HARNESS
K5B128 K5A128 INTERCONNECT
18 18YL 18YL (674)
CH7_35
K5S128 K5R128 ECM 1

18YL 18GN (6018)
CH7_26
CENTER
CHASSIS
CENTER (1701)
CHASSIS/
REAR CHASSIS 1
N71BA A71BA
(9800) 14OR 16OR
CH09_02 B4
*A71BA 30
87A
16OR
BODY A4 C3
CONTROLLER *A71BC *A71BD 87
F10 ALLISON XMSN
#J5 18OR 16OR
(1602) BACK UP
A3 RELAY
(1019)
85 86 C4 A92#165
18TN
A71B
18OR
FUSE (F5-G) FUSE (F5-M)
(1014) (1014)
IGN RELAY #3 C3 A3 A4 B4
A13FA A71
(1012 / 1014) (A13FA)
12PK 16OR
CH3_04
* W/ WORKLIGHT FEED

84576N 07JAN14 AE08058104 012
Figure 301 Allison TC10 Transmission
301
11.14. ALLISON TC10 TRANSMISSION (CONT.), P. 13

CHAPTER 11
ALLISON TC10 TRANSMISSION (CONT)
NAVISTAR, INC.
ALLISON TC10
SHIFT SELECTOR
(1852)
A62BE A62DA CLUSTER #1

3 6
FUSE F4-C
(1013)
H3 G3 E4 E3 IGN RELAY #1
A92A163
12 (A13FC) (1011 / 1013)
18PK
CH3_06
FUSE F10-A
(1019)
E1 F1
A92BT A14JH A14J #A14
13 18RD 8RD
16RD 6RD
BATT FEED
(1001)
A14 CH3_01
A92-GAH A11-GAA
5 18WH 14WH 4RD
A92#134
11
18TN
NEGATIVE STUD
DASH CONN (1004)
(1702)
CH11_12
A5FA(-)
15
18GN J1939 ADAPTER
(1024)
A5FA(+) CH03_11
8 18YL
# W/ STANDARD BATTERY FEED

84576N 07JAN14 AE08058104 013
Figure 302 Allison TC10 Transmission (Cont.)
302
HVAC (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING
NAVISTAR, INC.
HVAC CONTROL
BODY CONTROLLER #J3
(1200)
(1600)
A77A AC REQUEST
AC REQUEST A2 A4 OUTPUT
20LTGN
A77C
AC DIGN A3 A9 DIAGNOSTICS
20LTGN
EVAPORATOR A77D
OUTLET B13
20LTGN FREEZE THERMISTOR
THERMISTOR (4019)
HVAC UNIT
(1210) A
EVAPORATOR A77E G ZERO VOLT

INLET B5 20LTGN REFERENCE
THERMISTOR
ADAPTER
(6702)
H
A9AB B
BODY CONTROLLER #J5 A
20GY K9AA
(1602)
J 16GY
B
A9A K9AAA
ZVR E5
18GY 18GY
AC PRESS W/ OIL TEMP

TRANSDUCER E6 K
A9AC OR AIR
FEED 20GY RESTRICTION
LOW PRESSURE
SWITCH GAUGE-TG
(4018)
AIR FILTER
REST GUAGE
(6703A) *K9AAB AC PRESSURE
CH07_28 18GY TRANSDUCER
IP / ENGINE *K9AA *K9AAA (6201/*6201A/*6201B)
(1702) 16GY 18GY
2 1
BODY CONTROLLER #J3 A9AA K9AA
(1600) 20GY 18GY
3 2
A6DB K6DB
20GY 18GY
AC PRESS 4 3
A77B
TRANSDUCER B12 K77B
20LTGN
SIGNAL 18LTGN
N/ OIL TEMP
BODY CONTROLLER #J1 AND N/ AIR
(1603) RESTRICTION
GAUGE FREON
10 COMPRESSOR
B
AC A77 K77 (6200)
C
COMPRESSOR 18LTGN 16LTGN
ECM CONN
(6018) *K91A16 *K77-G
CH07_25 14WH 16WH
A
K10-GA
10WH
K10-GB
K77-G
10WH
16WH
HARNESS GROUND
(6314) GROUND ADAPTER
A C (6704A)
* W/ 2010 SCR 13L ENG ENGINE BLOCK)

012 10MAY13 ADDED R/D 6201A,6201B.D 92070B
ADDED CIRC K9AAB,K9AA,K9AAA,K92A16,K77-G. 61802Y 11MAR09 AE08058105 001
Figure 303 Air Conditioning
303
12.2. HVAC SYSTEM – CAB, P. 2

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - CAB
NAVISTAR, INC.
HVAC CONTROLLER
(1200)
FUSE F4-L
(1013)
B3 A3 IGNITION RELAY #1
SWITCH IGNITION A73A
A1 (A13FC) (1011 / 1013)
18LTGN
10A CH3_06
FUSE F1-B
(1010)
A75D F2 E2 A14FA A14F #A14 BATTERY FEED
BATTERY A2
18LTGN 12RD 8RD 8RD CH3_01
5A
*A14 BATTERY FEED
4RD CH3_34
BODY CONTROLLER #J3

(1600)
AC REQUEST A77A
A4 A2 AC REQUEST
OUTPUT 20LTGN
A77C AC DIGN
DIAGNOSTICS A9 A3
20LTGN
A74-G A11-GCA
GROUND B6 18WH 12WH
GROUND STUD
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE) CLUSTER #1
(1500)
A62DA A62 PANEL

PANEL DIM I/P A12 4
18DKBL 18DKBL LIGHT
DIMMER



AE08058105 002
Figure 304 HVAC System – Cab
304
12.3. HVAC SYSTEM – CAB (CONT.), P. 3

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - CAB (CONT)
NAVISTAR, INC.
HVAC LPM
(1220)
LEFT SIDE
DASH MOUNTED 5
A11-GKJ A75-G
DUAL POST GND 6WH 12WH
PLATE
FUSE F6-A
A75 5
(1015) GROUND
12LTGN
BATTERY B4 A4 % 6
#A14 A14F A14FE A75
FEED 75E 6
6RD 12RD V_ACC
CH3_01 8RD 12LTGN 12LTGN
30A
HEATER CONTROLLER BLOWER MODULE BLOWER
*A14 4
(1230) CONTROL
4RD BLOWER FAN
BATTERY
C
FEED CONTROL
CH3_34
LINEAR PWR D
HVAC CONTROL MODULE
%
(1200)
A75B
%
18LTGN
A75A
18LTGN
@ 4
BLOWER FAN A75AB A75A
A11 A75A 18LTGN
CONTROL 18LTGN
18LTGN
BODY CONTROLLER#J3
(1600)
A75AA
BLOWER
18LTGN B15
SPEED
INPUT
HVAC UNIT
CONNECTION
(1210) BLOWER
MOTOR
RECIRCULATION
ACTUATOR
E A
A74D
RECIRC MOTOR B1
18LTGN
F F
A74E
RECIRC MOTOR B2
18LTGN
MODE
ACTUATOR
A B
A74
MODE DOOR B9 18LTGN
MOTOR (+)
B A
MODE DOOR B10 A74A
MOTOR (-) 18LTGN
DOOR ACTUATOR
C B
BLEND DOOR B11 A74B
MOTOR 1 18LTGN
BLEND DOOR D A
A74C
MOTOR B12
18LTGN

% W/NO IDLE HEAT # DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/STANDARD HVAC

012 07FEB13 ADDED CIRCUIT A75. F 91662T
61802Y 11MAR09 AE08058105 003
Figure 305 HVAC System – Cab (Cont.)
305
12.4. HVAC SYSTEM – SLEEPER, P. 4

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER
NAVISTAR, INC.
SLEEPER HVAC
CONTROLLER
(5210)
H5SA(-)
J1939- 16
18GN J1939
TERMINATING RES SLEEPER HVAC
CH3_16 TEMP SENSOR
H5SA(+) (5213)
J1939+ 15
18YL
2
H77TSB
-V SENSOR 12
20LTGN 2
1 1
H77TSA
+V SENSOR 13
20LTGN
H77TVT A
18LTGN TEMP CONTROL
B
TEMP H77TT (5202)
CONTROL 21
18LTGN (RESISTANCE =
SIGNAL 0 TO 10K
H77TZT
C 12%)
18LTGN
H77TV H77TVB A BLOWER SPEED

CONTROL + 18
18LTGN 18LTGN CONTROL
B
BLOWER H77TB (5201)
CONTROL 23 (RESISTANCE =
18LTGN
SIGNAL 0 TO 10K
H77TZ H77TZB 12%)
CONTROL - 19 C
18LTGN 18LTGN
W/ TRIM 1&2
H75F
DISPLAY + 24 18LTGN 7 +12V
H75-GA
DISPLAY - 25 18WH 8 GROUND
TEMP H75R TEMP

26 9
CONTROL 18LTGN SETTING
BLOWER H75H BLOWER

27 10 HVAC
CONTROL
(5200)
TEMP H75J TEMP
28 11
SW UP 18LTGN SW UP
TEMP H75K TEMP

29 12
SW DOWN 18LTGN SW DOWN
BLOWER H75L BLOWER

30 13
SW UP 18LTGN SW UP
BLOWER H75M BLOWER

31 14
SW DOWN 18LTGN SW DOWN W/ TRIM 3
PWM DIM H75N PWM DIM

32 15
OUT 18LTGN INPUT

Figure 306 HVAC System – Sleeper
306
12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER (CONT)
NAVISTAR, INC.
FUSE F7-E
(1016)
A14ND B1 A1 A75C
12RD 10LTGN
BATTERY 30A
**A14Y
FEED IP / SLEEPER
6RD SLEEPER FUSE BOX
CH3_03 FUSE F7-H (5000)
(1016) (5001)
42
BATTERY A14NA B4 A4
*A14W A14N A14VB H14VB H14VBB H2-B2 H2-A2
FEED 12RD
6RD 8RD 10RD 10RD 16RD
CH3_01 30A 5A
16LTGN
17
H75BV
IGNITION SWITCH A12 A12B H12B
(1100M) 18LTBL 18LTBL 18VT
CH3_09
SLEEPER GROUND
H3-A1 H3-C1
ADAPTER (5007)
42 86
H11-GM SLEEPER 30
16WH ACCESSORY
RELAY
17
(5001) 87
87A
85
GROUND STUD
(LOCATED IN SLEEPER H3-C2 H3-A2
REAR FACE OF FRONT LEFT
SLEEPER HVAC BUNK PANEL)
CONTROLLER (5004)
/ AUX HEATER H11-GSK H11-GS
CONTROLLER 10WH 18WH
(5210)
GROUND STUD
(LOCATED IN SLEEPER
H75-GB
GROUND 4 REAR FACE OF FRONT LEFT AUX HEATER
18WH
BUNK PANEL) BLEND MOTOR
(5004) (5212)
V_BAT H75V
3
18LTGN
+5V H77TFA
7 10 +5 V_REG
ACTUATOR 18LTGN
FEEDBACK H77TF
8 9 FEEDBACK
ACTUATOR 18LTGN
VS - H77TFB
9 7 VS-
ACTUATOR 18LTGN
INPUT
H77TMB INPUT
CONTROL 10 6
18LTGN CONTROL
ACTUATOR
VS + H77TMA
11 5 VS+
ACTUATOR 18LTGN
BLOWER H75CB
CONTROL 5
18LTGN
AUX HEATER
LPM(5214)
SLEEPER BLOWER
BLOWER (5009 / 1215)
CONTROL 4
A
V_ACC 6 H75C
12LTGN
B
H11-GSM A75-GC A11-GKJ
GROUND 5
12WH 10WH 10WH
LEFT SIDE
DASH MOUNTED
DUAL POST
* N/ LOAD SHEDDING GND PLATE
** W/ LOAD SHEDDING

0486 30DEC11 ADDED R/D 5007 & B 82357E
LONESTAR IN TITLE. 61802Y 11MAR09 AE08058105 005
Figure 307 HVAC System – Sleeper (Cont.)
307
12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - SWITCHES
NAVISTAR, INC.
SLPR GND
NO IDLE CONTROLLER 1 SCP SWITCH CONN
ADPTR (5007) GROUND STUD
NO IDLE (5216) (5125-D)
1 (LOCATED IN
H11-GM SLEEPER REAR ENGINE HEAT DIM H62AH H62AS H62AS
10WH FACE OF FRONT (5220) IN 17 18DKBL 18DKBL 16DKBL
13 LEFT BUNK PANEL) D
H75-GSX H75-GAS H75-GAS
18DKBL
14WH 18LTGN 18LTGN
H62J
B NO IDLE
H75AF H75AF
ENGINE HEAT
18LTGN 18LTGN
(5222)
NO IDLE C
H75AR 7 2B 5B
CONTROLLER 1 & 2 + 8
H75AR
(5216 / 5217) 18LTGN
18LTGN
CH12_09 +
A 1 6
3 4
H75AG H75AG -
NO IDLE 18LTGN 18LTGN
-
18LTGN
CONTROLLER 2 10
H75AT
9
(5217)
18DKBL
H75AT
18LTGN
H62AA
H75HA
ON/OFF 18LTGN
HOT PARK 2
BUTTON
H75HB
HEAT
18LTGN NO IDLE
LED NO IDLE
12 ENGINE COOL
ON/OFF CONTROLS
(5233)
(5230)
7 2B 5B
ON/OFF A 8
H77NE H77NE +
PARK COLD 17 18LTGN 18LTGN +
BUTTON
COOL B 1 6 4
H77NF H77NF -
LED 23 3 -
18LTGN 18LTGN
ON/OFF 9 10
NO IDLE H75WH
18DKBL
CONTROLS
H77NA 18LTGN
H62AB
18LTGN
H75HC
(5230)
18LTGN
CH12_07
18LTGN
NO IDLE APU
H77NC
(5234)
APU C 7 2B 5B
H77NH + 8
REQUEST H77NH
9 18LTGN
SIGNAL 18LTGN +
(LSD)
NO IDLE 1 6
18DKBL
3 4
H65AY
CONTROLS -
(5230)
CH12_07 10
9
SLEEPER / IP
(5000) H62AX
ENGINE
18DKBL
ON/OFF H75WJ
H75TN 39 A75TN
HEAT 1 18LTGN
18LTGN 18LTGN
BUTTON
38
H75TM
18LTGN
ENGINE A75TM 2B 5B
A75TE
7 8
6 18LTGN 18LTGN + A62DF
HEAT
LED + 18DKBL
ON/OFF
3 1 6 4
FUSE F11-C
16DKBL
-
A62DA
(1020) -
A14HD E3 F3
A75T-GC
9 10
A75T
18LTGN
12RD 18LTGN
5A A75TF ENGINE PRE HEAT
18LTGN (1115M)
A14H
8RD
A11-GCB A75T-G 6
12WH 18LTGN
LOCATED AT
BATTERY FEED A14 PANEL
(LEFT SIDE 1 12 GROUND
CH3_01 6RD LIGHT
DASH MOUNTED ADAPTER CLUSTER #1 DIMMER
DUAL POST GROUND (1023) (1500)
PLATE)

- - ADDED: CIRC A62DF & B 75116N
A62DA, LONESTAR IN TITLE.RMVD R/D 1002. 61802Y 11MAR09 AE08058105 006
Figure 308 No Idle Heat and HVAC – Switches
308
12.7. NO IDLE HEAT AND HVAC – APU, P. 7

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - APU
NAVISTAR, INC.
IP / SLEEPER
(5000-34)
BATTERY A14XX H14AC
FEED 12RD 10RD
MAXXSAVER APU DISPLAY MAXXSAVER APU

(5033) DISPLAY INTERCONNECT
(5035A / 5035)
14LTGN
H75AV
A
H5U+ H5T(+)
4 18YL
22WH
NO IDLE
CONTROLLER
(5216)
B FUSE
H5U- H5T(-) CH3_16
5 18GN (5001-H4) B5
22BL
NO IDLE CONTROLS 25A
(5230)
D E C5
H12-G H77NG H77NA
3
22BK 18LTGN 18LTGN
C
H77C H77A H75AW
2 14LTGN
22RD 20RD
NO IDLE W/ MAXXSAVER APU

CONTROLLER 2
(5217) W/ MECHRON APU
NO IDLE CONTROLS
(5230)
APU
INPUT F
19 H77ND H77NC H77NC
SIGNAL 18LTGN 18LTGN
18LTGN
0-VBAT
H77ND H77NC H75WJ
SLPR GND
NO IDLE
ADPTR (5007)
APU
13 (5234)
H75WK H75WJ
16WH 18WH CH12_06
E
1 H77NA H77NA
H11-GM 18LTGN 18LTGN
10WH
H75WH
18LTGN
GROUND STUD IN
SLEEPER REAR
FACE OF FRONT
LEFT BUNK PANEL
MAXXSAVER APU APU / PDC

MAXXSAVER APU (5031)
(5034)
4 H77NB H77NA
18LTGN 1
18LTGN
3 H77NB
H77NY 2
18LTGN
18LTGN
1 H5MB(+)
H5MB(+)
18YL 5
18YL J1939
J1939 DATA LINK
DATA LINK H5MB(-)
2 CH3_16
H5MB(-) CH3_16 18GN 4
18GN

Figure 309 No Idle Heat and HVAC – APU
309
12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL
NAVISTAR, INC.
NO IDLE
CONTROLLER 1
(5216)
1
INTAKE H75AD
20
SENSOR 20LTGN 2
AUX HEATER
INTAKE SENSOR
(5218)
2 1
H75AC
20LTGN
2
SENSOR H77TSB H77TSC
18
RETURN 18LTGN 20LTGN 2
AUX HEATER
TEMP SENSOR
(5213)
1 1
DUCT H77TSA
13
SENSOR 20LTGN
2
H77TSE
20LTGN 2
AUX HEATER
EVAP SENSOR
(5215)
1 1
EVAP H77TSD
SENSOR 19
20LTGN
J1939(+) H5SA(+)
15 J1939 TERMINATING
18YL
RES (5930M) HVAC CONTROL
J1939(-) H5SA(-) CH3_16
16 (5200)
18GN
DISPLAY H75F
23 7 +12V
POWER 18LTGN
DISPLAY H75-GA
21 8 GROUND
GND 18LTGN
SERIAL H75AB TEMP

2 9
DATA 18LTGN SETTING
SERIAL H75AA BLOWER

1 10
CLOCK 18LTGN SETTING
DIM H75N PWM DIM

22 15
OUT 18LTGN INPUT
NO IDLE
CONTROLLER 2
(5217)
TEMP UP H75J TEMP

15 11
BUTTON 18LTGN SW UP
TEMP DOWN H75K 12 TEMP

16
BUTTON 18LTGN SW DOWN
H75L BLOWER
BLOWER UP 7 13
18LTGN SW UP
BUTTON
H75M BLOWER
BLOWER DOWN 14 14
18LTGN SW DOWN
BUTTON


AE08058105 008
Figure 310 No Idle Heat and HVAC – Sensors and HVAC Control
310
12.9. HVAC TEMPERATURE SENDER, P. 8A

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC TEMPERATURE SENDER
NAVISTAR, INC.
AMBIENT
CENTRE/REAR
HVAC AMBIENT AMBIENT TEMP
AMBIENT TEMP
AIR TEMP SENSOR AIR TEMP SENSOR
SENSOR
(5822) SENDER (5899B)
(5899A)
(5899)
N41D R41A A
1 A A
18LTGN 18LTGN
2 N41E B B R41B B
18LTGN 18LTGN
FWD/CENTER
HVAC TEMP SENDER/
AC REMOTE FWD CHASSIS / IP
(5822) (1700F)
45
M77
3
18BK
46
M77A
4
18BK
39
M41D A41D
1
18BK 18TN IP / ENGINE
40 (1702)
M41E A41E CH06_01A
2
18GY 18TN
MAXPOWER APU
JUMPER CENTER / FORWARD CHASSIS
(5037) (5038)
N77NX A
A
16TN
N77-G B
B
16WH

0488 19MAY14 ADDED R/D'S 5899, B 92447S
5899A/B, 5037, 5038. 75116N 15NOV10 AE08058105 08A
Figure 311 HVAC Temperature Sender
311
12.10. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - POWER SUPPLY
NAVISTAR, INC.
BATTERY **A14Y
FEED
6RD IP / SLEEPER SLEEPER FUSE BOX
CH3_03 FUSE F7-H
(1016) (5000) (5001)
42
BATTERY B4 A4
*A14W A14N A14NA A14VB H14VB H14VBB H2-B2 H2-A2
FEED
6RD 8RD 12RD 10RD 10RD 16RD
CH3_03 30A 5A
16LTGN
17
H75BV
IGNITION SWITCH A12 A12B H12B
(1100M) 18LTBL 18LTBL 18VT
CH3_09
H3-A1 H3-C1
86
30
SLEEPER
ACCESSORY
RELAY
87
(5001)
87A
85
H3-C2 H3-A2
H11-GSK H11-GS
10WH 18WH
NO IDLE
CONTROLLER 1
(5216) GROUND STUD
(LOCATED IN SLEEPER
BUNK PANEL)
H75V
VACCESORY 6
18LTGN
H75AE
BATTERY 24 18LTGN
18LTGN
H75AN
18LTGN
H75AE
NO IDLE B5
CONTROLLER 2 W/ NO IDLE HVAC FUSE
(5217) (5001-H2) 5A
C5
FUSE
(5001-H4)
PARKING H75X H75AP C1 B1 H77NM H77NN
BRAKE 20 18LTGN 18LTGN 18LTGN 14LTGN
5A
NO IDLE
H75AR ENGINE HEAT
18LTGN (5220-C)
NO IDLE
H75X H75AR H75AR ENGINE HEAT
18LTGN 18LTGN 18LTGN (5222)
CH12_06
W/ NO IDLE HEAT ONLY

* N/ LOAD SHEDDING
** W/ LOAD SHEDDING

Figure 312 No Idle Heat and HVAC – Power Supply
312
12.11. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10

CHAPTER 12
NO IDLE HEAT & HVAC - HEAT VALVE, LPM
& BLEND MOTOR
NAVISTAR, INC.
PARKED HEAT
NO IDLE VALVE 1B
CONTROLLER 2 (4204)
(5217)
BATTERY FEED
SLEEPER / IP CH3_01
(5000-30) A B
HEATER VALVE
H75TL A75TL
B (LSD) 10
18LTGN 18LTGN
A14
6RD
18LTGN
A75TK
A75T-GB
18LTGN
NO IDLE
HEAT - VALVE # 1B
BODY CONTROLLER #J4 F1 G1
RELAY
A14H
8RD
(1601) 85
87A (1018)
87
F3
#A75TP
30
18LTGN
86
A14HD
12RD
G2 F2
18LTGN
A75TC
#A75TD
18LTGN FUSE F11-C
G1 H2
(1020)
86 F3 E3
87 87A A75T
NO IDLE HEAT 18LTGN
CONTROL 5A
(1017)
BATTERY BATTERY
FEED FEED
85 30
GROUND CH3_03 CH3_03
ADAPTER
J2 J1
(1023)
#A75TR
**A14Y
*A14W
18LTGN
12
6RD
6RD
A75T-GD A75T-G
18LTGN 18LTGN
NO IDLE
CONTROLLER 1
1
(5216) A11-GCB
12WH
A14N
8RD
BLOWER H75CB
OUTPUT 5
18LTGN GROUND STUD
CONTROL
(LOCATED AT
SLEEPER HVAC LPM LEFT SIDE
(5214) DASH MOUNTED
A14ND
DUAL POST GROUND
12RD
BLOWER PLATE) FUSE F7-E
CONTROL 4 (1016)
A A1 B1
H75C A75C
V_ACC 6
12LTGN 10LTGN
30A
B
H11-GSM A75-GC
GROUND 5
12WH 10WH
AUX HEATER /
SLEEPER BLOWER
A11-GKJ
5 VOLT (5009/1215)
H77TFA
EXTERNAL 7 10 +5 V_REG
6WH
18LTGN
REF
ACTUATOR H77TF
8 9 FEEDBACK
FEEDBACK 18LTGN
SLEEPER HVAC
VS- H77TFB BLEND MOTOR
9 7 VS-
ACTUATOR 18LTGN (5212)
ACTUATOR H77TMB INPUT

10 6
CONTROL 18LTGN CONTROL
SIGNAL
H75TMA
VS+ 11 5 VS+ LEFT SIDE
18LTGN
ACTUATOR DASH MOUNTED
DUAL POST
GND PLATE

012 07FEB13 ADDED CIRC A11-GKJ. C 91662T
61802Y 11MAR09 AE08058105 010
Figure 313 No Idle Heat and HVAC – Heat Valve, LPM and Blend Motor
313
12.12. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR,
P. 11

CHAPTER 12
NO IDLE HEAT & HVAC - FUEL FIRED HEATER &
NAVISTAR, INC.
A/C COMPRESSOR
RADIATOR
M11-GC
GROUND RADIATOR FRAME GROUND
A 12WH
(8600) (4005B)
M11-GC RADIATOR FRAME GROUND

12WH (4005C)
M77-G NO IDLE RADIATOR

FWD / CENTER 2 2
16WH FAN
NO IDLE FAN
(5760) M77NX (5761)
1 1
16TN
CHS MODULE
(FUEL FIRED HEATER)
FUSE (5219)
IP / SLEEPER (5001-H4)
NO IDLE (5000-34) B2 A2
A14XX H14VC H75AX H75AL
CONTROLLER 1 BATTERY B
FEED 12RD 10RD 16LTGN 16LTGN
(5216)
15A
H75-GB H75-GAK
GROUND 4 18LTGN A
16LTGN
H75AJ
18LTGN C
SLEEPER
ACCESSORY
RELAY
(5001) BTRY BTRY
CONDENSOR H77NJ FEED FEED
ON/OFF 12 18LTGN CH3_01 CH3_03
85 H4-A3
RELAY H4-C4 86
LSD H77NK
**A14Y
18LTGN
*A14W
6RD
6RD
87
H77NL
18LTGN
H4-C3
A14N
30 87A
8RD
H4-A4
16LTGN
H77NP
NO IDLE
CONTROLLER 2
A14NA
NO IDLE
12RD
(5217)
EXTERNAL MODULE
(A/C COMPRESSOR)
(5232)
CHS ON/OFF H75AJA
CONTROL 22 18LTGN B4
A
FUSE F7-H 30A
COMPRESSOR H77NR (1016)
ON / OFF 11 18LTGN C A4
(HSD)
A14VB
HIGH
14LTGN
10RD
H77NN
H77NS
PRESS 18 D
18LTGN
SWITCH
IP /
SLPR GND ADAPTER SLEEPER
(5007) (5000-42)
13 H75-GSX C5
H14VB
FUSE
10RD
14WH H77NV
H (5001-H2)
16LTGN 5A
9
H77NT H77NU B5
14LTGN E
18LTGN
1 H75AN
H11-GM
GROUND STUD 18LTGN
10WH
(LOCATED IN SLEEPER
* N/ LOAD SHEDDING
REAR FACE OF FRONT
** W/ LOAD SHEDDING
LEFT BUNK PANEL)

0488 19MAY14 ADDED R/D'S 8600, C 92447S
4005B, 4005C, CIRC M11-GC. 61802Y 11MAR09 AE08058105 011
Figure 314 No Idle Heat and HVAC – Fuel Fired Heater and A/C Compressor
314
12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO NO IDLE HEATER, ESPAR IN CAB FUEL FIRED
HEATER
NAVISTAR, INC.
B2 BATT
FEED
B1 BATT
CH3_01,03
FEED
CH3_01
ESPAR HEATER MODULE
(5000)
CAV1
H14VA
10RD
1 10 5 4 7 8 6 12
A14H
8RD
GREEN/
BROWN
RED
BROWN
18LTGN
H75AM
A14HF
14RD
BROWN/WHITE
BLUE/WHITE
GREY/RED
GYER
YELLOW
FUEL
ESPAR
RED
PUMP
B6 B3 SUPPLIED
15AMP
5AMP MAIN JUMPER
FUSE 86
FUSE H1 HARNESS
BROWN
30
F6-B
LT GREEN
BROWN
(5001) SEE NOTE 1

(1015)
A6 A3
RED
A75WA
87A
18RD
85 87
PARK LT GREEN
BRAKE
RELAY
CAV 25 NO IDLE
(5000) ESPAR HEATER
A B C D E F G H J K
(5238)
H75WA
18RD
18LTGN
18LTGN
18LTGN
H75WP
H75WE
H75WK
H75WJ
18LTGN
18LTGN
18LTGN
H75WB
H75WF
H75WC
H75WD
18WH
18RD
CONDENSATION
CAV 26 9 MODULE
(5000) CH12_24
(1230)
NO IDLE I/P SLEEPER
CONTROLS (5000)
A B C D E F
(5230)
18LTGN
A75WP
18LTGN
18LTGN
18LTGN
H75WJ
18LTGN
H75WK
18LTGN
18LTGN
H75WE
H75WF
H75WD
H75WC
H75WG
18WH
ESPAR
THERMOSTAT
(5237)
F11 SEE NOTE 1 A B C D E F
BODY
BL/WH
GY/RD
BR/WH
CONTROLLER
RED
BR
YW
(1601)
13 ESPAR
DRIVER
CONTROL
GROUND
ESPAR
ADAPTER
DRIVER
(5007)
CONTROL
NOTE1: FOR ESPAR AUGUST 2012 AND AFTER - BODY CONTROLLER

PIN CHANGE FROM FI TO FII, CAV J AND K ADDED TO 5238,
CAV F ADDED TO 5230 AND 5237.

012 16AUG12 FUSE AT R/D 5001 WAS B 87136T
10 AMP & R/D 5000 ADDED. 74016A 08JUL11 AE08058105 012
Figure 315 No Idle Heater, ESPAR in Cab Fuel Fired Heater
315
12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY
OFF MODE, P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO NO IDLE HEATER, ESPAR IN CAB FUEL FIRED
HEATER WIRED FOR KEY OFF MODE
NAVISTAR, INC.
B2 BATT
FEED
B1 BATT
CH3_01,03
FEED
CH3_01
ESPAR HEATER MODULE
(5000)
CAV1
H14VA
10RD
1 10 5 4 7 8 6 12
A14H
8RD
GREEN/
BROWN
RED
BROWN
18LTGN
H75AM
A14HF
12RD
BROWN/WHITE
BLUE/WHITE
GREY/RED
GYER
YELLOW
FUEL
RED
PUMP
B6 B3 ESPAR
15AMP
5AMP SUPPLIED
FUSE 86
FUSE H1 MAIN JUMPER
BROWN
30
F6-B
LT GREEN
BROWN
(5001) HARNESS
(1015)
A6 A3
RED
87A
A75WAB
14RD
85 87
PARK LT GREEN
BRAKE NO IDLE
RELAY ESPAR HEATER
(5238)
A75WA
A B C D E F G H J K
14RD
18LTGN
18LTGN
18LTGN
H75WE
H75WP
H75WK
18LTGN
18LTGN
H75WJ
18LTGN
H75WD
H75WB
H75WF
H75WC
18WH
18RD
CAV 25
(5000)
H75WA
18RD
CONDENSATION
CAV 26 MODULE
(5000) 9
CH12_24
(1230)
NO IDLE
18LTGN
A75WP
I/P SLEEPER
CONTROLS (5000)
A B C D E F
(5230)
18LTGN
18LTGN
18LTGN
H75WK
H75WJ
18LTGN
18LTGN
18LTGN
H75WE
H75WF
H75WD
H75WC
CAV 45
(1700)
M75WA
18VT
A75WAA
14RD
H75WG
18WH
ESPAR
THERMOSTAT A B C D E F SEE NOTE 1
(5237)
BR/WH
BL/WH
GY/RD
BR
RED
YW
BRAKE
CAV D
13 (8453)
SW
GROUND
M75WP
18VT
ADAPTER ESPAR
(5007) DRIVER ESPAR
CAV 44 CONTROL DRIVER
(1700) CONTROL
NOTE 1: FOR ESPAR WIRED FOR KEY OFF AUGUST 2012 AND AFTER, CAV F ADDED TO 5230 AND 5237

012 16AUG12 INITIAL RELEASE. A 87136T
87136T 22MAY12 AE08058105 12A
Figure 316 No Idle Heater, ESPAR in Cab Fuel Fired Heater Wired for Key Off Mode
316
12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO NO IDLE HEATER, WEBASTO
IN CAB FUEL FIRED HEATER
NAVISTAR, INC.
B1 BATT
FEED
CH3_01
WEBASTO HEATER MODULE

6RD
A14
A14H
8RD
1 2 13 12 11 10 16
WEBASTO HEATER
MODULE ASSEMBLY
PARKING
A14HF
BRAKE
12RD
RELAY
86
30
B3 87A
WEBASTO HEATER
15AMP 85 87
IS IN FAN ONLY
FUSE MODE WHEN PIN
F6-B 16 IS GROUNDED
A3 (1015)
A75WA
14RD
SLPR/IP
(5000-25) A B C D E F G H J
SLPR/WEBASTO ASSY
H75WA
18RD
WEBASTO HEATER
(5236)
18LTGN
CONDENSATION
18LTGN
H75WDA
18LTGN
18LTGN
18LTGN
H75WH
H75WF
H75WE
H75WC
MODULE
CH12_24
18LTGN
H75WP
H75WJ
18WH
9
SLPR CTRL PNL

18LTGN
H75WD
I/P SLEEPER ACCENT LIGHT

SLPR/IP (5000) SWITCH (5126)
(5000-26) CH9_19
SLPR/SCP
18DKBL
A B C D E F
18LTGN
NO IDLE
A75WP
H62AV
CONTROL
(5230) H75WJ
18LTGN
18LTGN
18LTGN
18LTGN
H75WE
H75WF
H75WC
H75WD
18WH
H75WG
18WH H75WH
18LTGN
SLPR CTRL PNL

THERMOSTAT
CONTROL C D B A 8 5B 2B 7
A G
(5235) 6 4 3 1
9
10
H75WK
16WH
SEE NOTE 1 H62AX

F11 18DKBL SCP
NO IDLE
BODY 3 4 2 1 HEAT SWITCH
CONTROLLER
(5222)
(1601) WEBASTO
GROUND DRIVER H62AY
ADAPTER OUTPUT 12V CONTROL 18DKBL
(5007) WHEN PARKBRAKE MODULE H62AW
CH3_29 IS APPLIED 18DKBL
NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11.

012 16AUG12 ADDED SPLICE TO CIRC C 87136T
H75WD & R/D 5000 ADDED. 74016A 13JUL11 AE08058105 013
Figure 317 No Idle Heater, Webasto in Cab Fuel Fired Heater
317
12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO NO IDLE HEATER, WEBASTO
IN CAB FUEL FIRED HEATER W/LVD
NAVISTAR, INC.
B2 BATT B1 BATT
FEED FEED
CH3_01,03 CH3_01
WEBASTO HEATER MODULE

SLPR/IP WEBSTO HEATER
(5000-1) MODULE ASSEMBLY
H14VA
8 RD
A14H
10RD
1 2 13 12 11 10 16
LOW VOLTAGE
RELAY
86
30 WEBASTO HEATER
18LTGN
A14HF
H75AM
12RD
IS IN FAN ONLY
MODE WHEN PIN
87A
16 IS GROUNDED
87
85
PARKING
BRAKE
B6 15AMP B3 15AMP
RELAY
FUSE FUSE
H1 F6-B 86
30
A6 (5001) A3 (1015)
87A
A75WA
14RD
87
85
SLPR/IP
(5000-25)
A B C D E F G H J SLPR/WEBASTO ASSY
H75WA
WEBASTO HEATER
18RD
CONDENSATION
H75WDA
18LTGN
18LTGN
18LTGN CONN (5236)
18LTGN
18LTGN
H75WC
H75WE
H75WF
H75WH
MODULE
CH12_24
18LTGN
H75WP
H75WB
18RD
H75WJ
9 18WH
18LTGN
I/P SLEEPER
H75WD
SLPR CTRL PNL

(5000)
SLPR/IP ACCENT LIGHT
(5000-26) SWITCH
SLPR/SCP (5126)
18LTGN
NO IDLE CH9_19
A75WP
A B C D E F
18DKBL
CONTROL H62AV
(5230)
H75WJ
18LTGN
18LTGN
18LTGN
18LTGN
H75WE
H75WF
H75WC
H75WD
18WH
H75WG
18WH
H75WH
18LTGN
SLPR CTRL PNL

THERMOSTAT C D B A 8 5B 2B 7
A G
CONTROL 6 4 3 1
(5235) 10
9
H75WK
16WH
F11 SEE NOTE 1 H62AX SCP

3 4 2 1 18DKBL
NO IDLE
BODY HEAT
CONTROLLER WEBASTO SWITCH
(1601) DRIVER (5222)
GROUND CONTROL
OUTPUT 12V
ADAPTER MODULE
WHEN PARKBRAKE H62AY
(5007) 18DKBL
IS APPLIED
CH3_29 H62AW
18DKBL
NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11.

012 16AUG12 ADDED SPLICE TO CIRC C 87136T
H75WD.R/D 5000 ADDED. 74016A 08JUL11 AE08058105 014
Figure 318 No Idle Heater, Webasto in Cab Fuel Fired Heater with LVD
318
12.17. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
NAVISTAR, INC. W/PROSTAR
AUX HVAC
NO IDLE
(5205)
H5SA(-)
J1939- A06
18GN
J1939 DATA LINK
CH12_21
H5SA(+)
J1939+ A05
18YL
BATTERY1 H14HA
A07 AUX HVAC-BERGSTROM
12RD
NO IDLE-BATT&GRD
(100A)
H14HB CH12_18A
BATTERY2 A08
12RD
NO IDLE ISOLATED
BTRY & FEED
BATTERY A09 H104
(100B)
VOLTAGE 12RD
CH12_18
SENSE
FUEL CHASSIS MODULE

FIRED A03 H75AJA FUEL FIRED HEATER
HEATER 18LTGN (5219)
CH12_19
HVAC LED
CONTROL
(5200)
H75F +12V
DISPLAY + A11 7
18LTGN
DISPLAY - H75-GA
A02 8 GROUND
18LTGN
TEMP H75AB TEMP

B01 9
BLOWER H75AA BLOWER

B02 10
TEMP H75J TEMP

B03 11
SW UP 18LTGN SW UP
TEMP H75K TEMP

B04 12
BLOWER H75L BLOWER

B05 13
SW UP 18LTGN SW UP
H75M BLOWER
BLOWER B06 14
18LTGN SW DOWN
SW DOWN
DIM CTRL A12 H75N 15 PWM DIM

TO SLPR 18DKBL INPUT

012 27MAR13 REVISED AND UPDATED. B 92015W
74016A 13JUL11 AE08058105 015
Figure 319 HVAC System – Sleeper with Bergstrom No Idle with ProStar
319
12.18. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE, P. 15A

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
NAVISTAR, INC.
AUX HVAC
NO IDLE
(5205)
H5SA(-)
J1939- A06
18GN
J1939
CH3_36,38
H5SA(+)
J1939+ A05
18YL
AUX HVAC NO IDLE

BATTERY1 H14HA
A07 POWER SUPPLY 12V
12RD
CH12_18,18A
SLPR/BATTRY HARN
BATTERY2 A08 H14HB
NO IDLE HVAC (100A)
12RD
CH12_18A
SLPR/NO IDLE HVAC BTRY/GND

BATTERY H104
A09 HARN VOLTAGE SENS (100B)
VOLTAGE 12RD
CH12_18
SENSE
CHASSIS MODULE
FUEL
H75AJ FUEL FIRED HEATER
FIRED A03
18LTGN (5219)
HEATER
CH12_19
HVAC LED
CONTROL
MAIN SLPR/SCP HARN
(5200)
(5130 / 5134)
H75F
DISPLAY + A11 B07 7 +12V
18LTGN
DISPLAY - H75-GA
A02 B08 8 GROUND
18WH
TEMP H75AB TEMP

B01 B09 9
BLOWER H75AA BLOWER

B02 B10 10
TEMP H75J TEMP

B03 B11 11
SW UP 18LTGN SW UP
TEMP H75K TEMP

B04 B12 12
BLOWER H75L BLOWER

B05 C07 13
SW UP 18LTGN SW UP
BLOWER H75M BLOWER

B06 C08 14
DIM CTRL H75N PWM DIM

A12 C09 15
TO SLPR 18LTGN INPUT

- - INITIAL RELEASE. A 74016A
74016A 14JUL11 AE08058105 15A
Figure 320 HVAC System – Sleeper with Bergstrom No Idle
320
12.19. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES –

LOCATED IN SLEEPER CONTROL PANEL, P. 16

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
NAVISTAR, INC.
MAIN SLPR/SCP
IP / MAIN SLPR
SWITCH PACK
(5000)
(5125)
GAUGE
CLUSTER #1 D
A62A 31 H62AS
(1500) H62AS
CH08_11
NO IDLE
H75-GAK
CHS MODULE
18LTGN MAIN SLPR/SCP
18DKBL
12_19
H62J
NO IDLE
ENGINE HEAT
(5220)
D
H75-GAS H75-GAS
AUX HVAC
18LTGN 18LTGN
NO IDLE
(5205)
SLPR CTRL PNL

NO IDLE
HEAT SWITCH
HEAT SW B
H75AF H75AF (5222)
ON/OFF B15
18LTGN 18LTGN
C
H75AR 7 2B 5B
H75AR + 8
18LTGN 18LTGN
+
HEAT LED A 1 6
3 4
ON/OFF H75AG H75AG -
B14
18LTGN 18LTGN
10 -
9
18LTGN
18DKBL
H75AT
H62AA
18LTGN
H75HA
SLPR CTRL PNL
H75HB NO IDLE
18LTGN COOL SWITCH
(5233)
7 2B 5B
8
+
MAIN SLPR/SCP
+
NO IDLE
CONTROLS 1 6 4
(5230) - -
3
COOL SW 9 10
ON/OFF A
H77NE H77NE
B13 18LTGN 18LTGN
COOL LED B
H77NF H77NF
ON/OFF B12
18LTGN 18LTGN
NO IDLE HVAC
H75AR
POWER SUPPLY
18LTGN
CH12_18
75-GSX SLEEPER GROUND

14WH ADAPTER (5007)
CH3_29

DIAGRAM, PROSTAR. 74016A 16JUL11 AE08058105 016
Figure 321 HVAC System – Sleeper with Bergstrom No Idle Switches – Located in Sleeper Control
Panel
321
12.20. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES –

LOCATED IN SLEEPER CONTROL PANEL (CONT.), P. 17

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO HVAC SYSTEM-SLEEPER W/BERGSTROM NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
MAIN SLPR/ SLPR CTRL PNL

IP / MAIN SLPR (5130 / 5134)
(5000)
GAUGE A04
CLUSTER#1 H62A 31 H62AS
H62A H62AS
(1500) 18DKBL 18DKBL 18DKBL 18DKBL
CH08_11
NO IDLE
CHS MODULE H75-GAK
(5219) 18LTGN
CH12_19
B04
H75-GAS H75-GAS
18LTGN 18LTGN
AUX HVAC
NO IDLE
(5205)
SLPR CTRL PNL
18DKBL
H62J
NO IDLE
HEAT SWITCH
B02
H75AF H75AF (5222)
HEAT SW B15 18LTGN 18LTGN
ON/OFF
B03 2B 5B
H75AR 7 8
H75AR +
18LTGN
18LTGN
+
B01 1 6
3 4
HEAT LED H75AG H75HS1 H75AG -
18DKBL
B14
H62AA
ON/OFF 18LTGN 18LTGN 18LTGN
10 -
9
18LTGN
H75AT
18LTGN
H75HA
H75HB SLPR CTRL PNL
18LTGN NO IDLE
COOL SWITCH
(5233)
18LTGN
H77NE
7 2B 5B
8
+
+
1 6 4
- -
3
D04
COOL SW H77NE H75CR1 9
B13 10
ON/OFF 18LTGN 18LTGN
D05
H77NF H77NF
COOL LED B12
18LTGN 18LTGN
ON/OFF
NO IDLE HVAC
H75AR POWER SUPPLY
18LTGN (5001)
CH12_18
H75-GSX SLEEPER GROUND

14WH ADAPTER(5007)
CH3_29

TITLE DESC. 74016A 13JUL11

AE08058105 017
Figure 322 HVAC System – Sleeper with Bergstrom No Idle Switches – Located in Sleeper Control
Panel (Cont.)
322
12.21. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY

12V, P. 18

CHAPTER 12
POWER SUPPLY 12V
NAVISTAR, INC.
IP/MAIN SLPR
(5000)
BATTERY
FEED A14XX
H14AC
(1008A) 12RD
10RD
CH03_04 34
14LTGN
H75AV
16LTGN
H75AX
AUX HVAC
SLPR/NO IDLE HVAC
NO IDLE
BTRY&GND HARN B5
(5205)
VOLTAGE SENSE NO IDLE
(100B) HVAC 25A
(5001-H4)
C5
BATTERY3 A
VOLTAGE H104
A09
18LTGN
12RD
H75AP
SENSE NO IDLE B2
B HEAT
GROUND3 H104-G
VOLTAGE B09 (5001-H4) 15A
12WH
SENSE
A2
16LTGN
H75AL
NO IDLE HVAC
BTRY&GND HARN/BTRY
INTERCONNECT
VOLTAGE SENSE
(100N)
A
104-G 104-G
12WH 12WH CHS MODULE
FUEL FIRED
HEATER
12RD
104
CH12_19
NO IDLE HVAC
BTRY&GND HARN/BTRY
B1
INTERCONNECT NO IDLE
VOLTAGE SENSE HVAC 5A
(100P) (5001-H4)
C1
A
104
18LTGN
H75AR
12RD
10A
INLINE
FUSE
SLPR CTRL PNL

NO IDLE HVAC
SWITCHES
CH12_16
W/PROSTAR
- - AUXILIARY
CH12_17
W/LONESTAR
104-G
12WH BATTERY BOX
EFFECTS
+ +

012 07FEB13 GAUGE 12 WAS 10 FOR C 91662T
CAV 34 AT CONN R/D 5000. 74016A 07JUL11 AE08058105 018
Figure 323 HVAC System – Sleeper with Bergstrom No Idle Power Supply 12V
323
12.22. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY

12V (CONT.), P. 18A

CHAPTER 12
POWER SUPPLY 12V (CONTINUED)
NAVISTAR, INC.
HVAC MODULE/BTRY HARN

NO IDLE COMPRESSOR
(100X)
C
BATTERY BATTA
12RD
D
BATTERY BATTB
12RD
A
GROUND GRD-C
12WH
B
GROUND GRD-D
12WH
OPT 4-WAY CONN (100) B A D C

AUX HVAC LOCATED UNDER SLPR
NO IDLE HVAC SLPR/BTRY HARN
(5205) NO IDLE HVAC
(100A)
10LTGN
GRD-D
10LTGN
GRD-C
BATTA
10RD
BATTB
10RD
C
BATTERY1 A07 H14HA H14HA
12RD 12RD
D
H14HB H14HB
BATTERY2 A08
12RD 12RD
A
GROUND1 H75-GBA H75-GBA
B07
12WH 12WH
B
H75-GBB H75-GBB
GROUND2 B08
12WH 12WH
B(+)
B(-)
8RD
8WH
OPT 4-WAY CONN (100)
B A D C
LOCATED UNDER SLPR
10LTGN
GRD-D
10LTGN
BATTA
GRD-C
10RD
BATTB
10RD
EYELET (102)
B(-)
8WH
B(+)
8RD
EYELET (102)
EYELET
(101)
EYELET
(101)
DOUBLE CUBE 60A 60A
BATTERY
MOUNTED IN
- FUSE HOLDER
MTD IN
AUXILIARY
CUBE
FUSE
CUBE
FUSE
AUXILIARY BATTERY BOX

BATTERY BOX
+

DIAGRAM, PROSTAR. 74016A 08JUL11 AE08058105 18A
Figure 324 HVAC System – Sleeper with Bergstrom No Idle Power Supply 12V (Cont.)
324
12.23. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER,
P. 19

CHAPTER 12
NAVISTAR, INC.
FUEL FIRED HEATER
NO IDLE HVAC
POWER SUPPLY 12V
CH12_18
CHASSIS MODULE
FUEL FIRED
HEATER
(5219)
H75AL
B
16LTGN
AUX HVAC
NO IDLE
(5205)
H75-GAK
16LTGN A
FUEL H75AJ
H75AJA
FIRED A03 18LTGN C
18LTGN
HEATER
NO IDLE HVAC
H75-GAS SLPR CTRL PNL
18LTGN SWITCHES
(5220)
W/PROSTAR
CH12_16
SLEEPER
GROUND H75-GSX
(5007) 14WH
CH3_29

012 27MAR13 REVISED AND UPDATED. C 92015W
74016A 08JUL11 AE08058105 019
Figure 325 HVAC System – Sleeper with Bergstrom No Idle Fuel Fired Heater
325
12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE
SERVICE LONESTAR, P. 20

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE MANAGEMENT W/NO IDLE 12V DC N/ AUTO S/S
NAVISTAR, INC. LONESTAR
BERGSTROM
GROUND
HVAC
ADAPTER
(5205)
(5007)
NO IDLE
13 BERGSTROM
H11-GM (100A)
16WH
H75AR
A B7
18LTGN
GROUND STUD
H75AR
IN SLEEPER REAR B B8
18LTGN
1 FACE OF FRONT
H75-GSX LEFT BUNK PANEL
14WH (5004) H75AR
C A7
18LTGN
SLEEPER CONTROL H75AR

D A8
PANEL 18LTGN
(5134 / 5130)
SLPR CTRL PNL
HVAC CONTROL NO IDLEL
(5200) HEAT SWITCH B4
H75-GAS H75-GAS
(5222)
18LTGN 18LTGN
CH12_021
B8
H75-GA H75-GA
GROUND 8 A2 DISPLAY-
18WH 18LTGN
B10
BLOWER H75H H75AA BLOWER
10 B2
SETTING 18LTGN 18LTGN CONTROL
B9
TEMP H75R H75AB TEMP
9 B1
SETTING 18LTGN 18LTGN CONTROL
B7
H75F H75F
+12V 7 A11 DISPLAY+
18LTGN 18LTGN
B11
TEMP H75J H75J TEMP
11 B3
SW UP 18LTGN 18LTGN SW UP
B12
TEMP H75K H75K TEMP
12 B4
SW DOWN 18LTGN 18LTGN SW DOWN
C7
BLOWER H75L H75L BLOWER
13 B5
SW UP 18LTGN 18LTGN SW UP
C8
BLOWER H75M H75M BLOWER
14 B6
SW DOWN 18LTGN 18LTGN SW DOWN
C9
PWM DIM H75N H75N DIM CTRL
15 A12
INPUT 18LTGN 18LTGN TO SLPR

82357E 16DEC11 AE08058105 020
Figure 326 Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar
326
12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE
SERVICE LONESTAR (CONT.), P. 21

CHAPTER 12
IDLE MANAGEMENT W/NO IDLE 12V DC N/AUTO S/S
NAVISTAR, INC.
LONESTAR
CAB / SLEEPER
J1939
(5000)
(5930M)
TERMINATING
RESISTOR
H5T(+) 35
H5S(+) A5S(+) (1657)
A 18YL 18YL 18YL CH3_013
TERMINATING
36 A5S(-) RESISTOR
H5T(-) H5S(-)
C 18GN (1657)
18GN 18GN
CH3_013
29
H75X A104AE ENGINE START
18LTGN 18DKBL ALARM(4101)
CH7_07
BERGSTROM 34
A14XX
HVAC BATTERY FEED
10RD
(5205) CH03_04
9 A2 B2 HEATER CONTROLLED
A75AJB A75AJC
18LTGN BLOWER MODULE
H5SA(-) 16LTGN
A6 5A FUSE (1230)
18GN
31 (1018) GAUGE CLUSTER #1
A62A
(1500)
H5SA(-) 18DKBL
A5 CH8_010
18GN
ESPAR HEATER
FUSE CHASSIS MODULE
(5001-H4) (5219)
A4
B2 A2
H14AC H75AX H75AL
B
10RD 16LTGN 16LTGN
15A
A3
H75AJB H75AJ
C
16LTGN 18LTGN
H75AJA
18LTGN H75-GAS H75-GAK
A
18LTGN 16LTGN
H75AV
MAIN SLPR / SLPR CTRL PNL
14LTGN
(5130 / 5134)
B4
H75-GAS
FUSE 18LTGN
(5001-H4)
B5 C5 B1 C1 B3
H75AP H75AR H75AR
25A 5A FUSE
(5001-H4) A4
H62A H62AS
18DKBL 18DKBL
H77AF B2
H75AF
B15 18LTGN 18LTGN
SLPR CTRL
B1 PNL
H77AG H75AG (5134)
B14
18LTGN 18LTGN CH12_017
D4
H77NE H77NE
B13
18LTGN 18LTGN
D5
H77NF H77NF
B12 18LTGN 18LTGN

82357E 19DEC11
AE08058105 021
Figure 327 Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar (Cont.)
327
12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE
ISOLATED BATTERY AND GROUND, P. 22

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE MANAGEMENT W/NO IDLE 110V & SLPR BOX
NAVISTAR, INC. NO IDLE ISOLATED BTRY AND GND
MAX POWER
IP/SLEEPER APU HMI
(5000) (5035)
H5S(+) H5T(+)
35 A
18YL 18YL
H5S(-) H5T(-)
36 B
18GN 18GN
H5MA(+)
18YL H77A
C
20RD
H5MA(-)
18GN
D
MAX POWER
CAB/SLEEPER APU
H14AC H75AV H75AW
(5000) (5034)
10RD 14LTGN C5 14LTGN
CH12_021 B5
25A
H5MB(+)
1
18YL
H5MB(-)
2
18GN
4
BATTERY CHARGER
(5036) 3
H77NW 5
A 16LTGN
H5SA(+)
BERGSTROM
18YL
HVAC(5205)
H5SA(-)
18GN
A5
A6
H77NG
18LTGN
SLEEPER CONTROL
H77NB
PANEL(5130)
18LTGN
H77NA H77NY
C11 18LTGN
18LTGN
H77NC H77ND
C12 A15
18LTGN 18LTGN
H77NH A14
C10
18LTGN
SLPR/NO IDLE HVAC

BTRY & GRD HARN
VOLTAGE SENSE
NO IDLE HVAC (100B)
BTRY & GND HARN/BTRY
INTERCONNECT A H104
104
A9
VOLTAGE SENSE 12RD 12RD
(100P)
CH12_018
NO IDLE HVAC B
104-G H104-G
BTRY & GND HARN/BTRY 12WH B9
12WH
INTERCONNECT
VOLTAGE SENSE
(100N)
CH12_018

82357E 21DEC11 AE08058105 022
Figure 328 Idle Management with No Idle 110V and Sleeper Box No Idle Isolated Battery and Ground
328
12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE
LONESTAR, P. 23

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SLPR BOX W/NO IDLE 12V DC W/AUTO S/S LONESTAR
NAVISTAR, INC.
SLPR DCTRL PNL/SLPR CTRL PANEL

BERGSTROM HVAC
(5134)/(5130)
(5205)
B1
H75AG H75HS1 H75HG
B14
B2
H75AF H75HR1 H75HF
B15
SLPR CTRL D4
PNL H77NE H77CR1 H77NE
B13
(5134) 18LTGN 18LTGN 18LTGN
CH12_017
D5
H77NF H77CS1 H77NF
B12
B4
H75-GAS H75-GAS
18LTGN 18LTGN
GROUND ADAPTER CAB/SLEEPER

(5007) (5000)
H75HR
27
18LTGN
H75-GSX
13
14WH
H77CR
41
18LTGN
H11-GM
1
10WH
GROUND STUD IN SLEEPER

BUNK PANEL
(5004)

82357E 19DEC11 AE08058105 023
Figure 329 Sleeper Box with No Idle 12V DC with Auto Severe Service LoneStar
329
12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT,

P. 24

CHAPTER 12
HVAC-CONDENSATION MODULE FOR ESPAR AND
NAVISTAR, INC.
WEBASTO NO IDLE HEAT
HEATER CONTROLLER BLOWER MODULE

FUSE F6-A
(1230)
(1015)
B4 BATTERY
A4
V_ACC * A
A75F A75 A14FE A14F #A14 FEED
18LTGN 12LTGN 12RD 8RD 6RD CH3_01
30A
*A14 BATTERY
SONIC WELD GROUND
4RD FEED
SPLICE
GROUND B A75-GBM A11-GKB CH3_34
18WH 14WH
BLOWER A75A HVAC SYSTEM

C
FAN CTRL 18LTGN CH12_3
GROUND STUD
HVAC LPM DASH MOUNTED DUAL
A75B POST GROUND PLATE)
LPM D CH12_3
18LTGN
(1220)
I/P SLEEPER
FUSE F9-6
(5000)
(1018)
A14AJB 9 H75WDB NO IDLE CONTROLS
HEATER ON A75AJC B2 A2
E
SIGNAL 18LTGN 16LTGN 16LTGN CH12_12,2A,13,14
5A (5238)
*W/ WEBASTO
#DUAL BATTERY FEED W/LOAD SHEDDING

*SINGLE BATTERY FEED

- - ADDED LONESTAR IN B 92447S
TITLE. 87136T 21MAY12 AE08058105 024
Figure 330 HVAC-Condensation Module for ESPAR and WEBASTO No Idle Heat
330
12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SLPR WIRING W/NO IDLE DASH SWITCH
NAVISTAR, INC.
SLEEPER
NO IDLE
ENGINE HEAT SLEEPER NO IDLE
(1124M) HEAT & COOL
(1946F)
A75AR
7 C
18LTGN
A62J
8 G
18DKBL
A75AG
9 A
18LTGN
A75-GAS
10 D
18LTGN
A75AF
2B B
18LTGN
A77NE
E
18LTGN
A77NF
F
18LTGN
SLEEPER NO
IDLE COOL
(1125M)
A75HB
3 7
18LTGN
A75AT
7
18LTGN
A62AA
8 8
18DKBL
A75HA
10 10
18LTGN
2B

92447S 14APR14 AE08058105 025
Figure 331 Sleeper Wiring with No Idle Dash Switch
331
BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)

13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1

CHAPTER 13
READING AND WARDROBE LIGHTS - BUNK
NAVISTAR, INC.
BATTERY BATTERY
FEED FEED
CH3_02 CH3_02
**A14Y
*A14W
6RD
6RD
FUSE F7-A (1016) IP / SLEEPER

(5000-1)
A14R A14RD F1 E1 A14VA
8RD 12RD 10RD
30A
H14VA
10RD
W/ UPPER
H14VAA
H14CD
18RD
16RD
BUNK LIGHT
W/ UPPER BUNK &

WARDROBE LIGHTS
H1-B5 H1-B1
W/ WARDROBE SLEEPER SLEEPER
LIGHT ONLY 5A FUSE BOX 10A FUSE BOX
H63KU (5001) (5001)
18DKBL H1-C5 H1-C1
H14VAB
16RD
18DKBL
18DKBL
H63-GK
H63U
H63U
18WH
H63-GU
18WH
18DKBL
18DKBL
H63K
H63K
18DKBL
H63SB
T-RAIL
(1000/#8000)
9 8
18DKBL
H63-GU
H63U
18WH
A B
A B
A
A B A
A B
B
H63-GSD
18WH
LOWER BUNK
H63-GK
H63-GX
H63-GU
WARDROBE
18WH
18WH
18WH
READING LIGHT
CABINET (5130)
(5109) B UPPER BUNK
READING LIGHT
(5131)
H11-GM H11-GSK
10WH 10WH
SLEEPER
GROUND 8 1
ADAPTER
(5007) GROUND STUD IN SLEEPER
* N/ LOAD SHEDDING REAR FACE OF FRONT LEFT
** W/ LOAD SHEDDING BUNK PANEL

Figure 332 Reading and Wardrobe Lights – Bunk
332
13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LUGGAGE COMPARTMENT LIGHTS - BUNK
NAVISTAR, INC.
IP / SLEEPER
(5000)
18
BATTERY BATTERY H63AW
FEED FEED 18DKBL
CH3_02 CH3_02 H1-B1 H2-C5
1 10A
H14VA H14VAA
10RD 16RD
DOOR
H14VAF
SLEEPER
16RD
**A14Y
SWITCH
18DKBL
FUSE BOX
*A14W
A63AW
DOOR RIGHT
6RD
6RD
(5001)
SWITCH (5114-A)
LEFT (5112-A)
A H63SD A
H63SE
16DKBL 16DKBL
(5113-A) (5115-A)
A A
H63SDA H63SEA
OPT 16DKBL 16DKBL
A14R
8RD
WARNING H A
A63-GAK
LIGHT LUGGAGE
18WH
(1510) LIGHT
18DKBL
18DKBL
H63SF
H63SH
SWITCH (5132-A)
A
H63SC
18DKBL
(5133-A)
A
H63SCA
18DKBL
A14RD
B6 A6 C6
12RD
87A 85
87
LUGGAGE LIGHT
RELAY
A11-GAA
FUSE F7-A
(5001-H3) 30 86
14WH
(1016)
F1
C5
H63SJ A5
30A 18DKBL
E1
18DKBL
H63SJ
A14VA
10RD
GROUND STUD
(1004)
(LOCATED AT LEFT SIDE H63-GSA
DASH MOUNTED
H63-GSB
18DKBL
18DKBL
18DKBL
H63SJA
H63-GSC
DUAL POST GROUND

18DKBL
H63SJB
18DKBL
PLATE)
RIGHT
LEFT
H63-GSE
LUGGAGE
18DKBL
LUGGAGE A B B A
LIGHT
LIGHT (5111)
(5110)
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
GROUND STUD IN
SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL
(5004A)

012 07FEB13 ADDED: CIRCUIT H63SJ, D 91662T
R/D 5004A. 61802Y 11MAR09 AE08058106 002
Figure 333 Luggage Compartment Lights – Bunk
333
13.3. POWER SOURCE – BUNK, P. 3
Figure 334 Power Source – Bunk
334
13.4. TELEVISION / REFRIGERATOR WIRING, P. 4

CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TELEVISION / REFRIGERATOR WIRING
NAVISTAR, INC.
REFRIGERATION WIRING
BATTERY FEED **A14Y

CH3_02 6RD FUSE F7-A IP / SLEEPER
(1016) (5000-1)
BATTERY FEED *A14W A14R A14RD F1 E1 A14VA H14VA H14CC
CH3_02 6RD 8RD 12RD 10RD 10RD 18RD
30A
H1-B4
REFRIGARATOR A B SLEEPER FUSE
FEED (5501) CENTER 10A
(5001)
H1-A4
H86-GK
18WH
18LTGN
H86AG
18LTGN
H86AG
6
SLEEPER H12-GK
GROUND 18WH
ADAPTER H86-GK
(5007) 18WH
1
H11-GM
10WH
A B
REFRIGERATOR
CONNECTION
GROUND STUD
(5500/5501)
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL)
(5004)
TV POWER SOURCE BATTERY FEED **A14Y

CH3_02 6RD
BATTERY FEED *A14W A14R

CH3_02 6RD 8RD
TV POWER SOURCE
SLEEPER
(#5012 / #5013)
FUSE BOX
SLEEPER / IP
(5001) FUSE F7-A (1016)
(5000A-1)
H1-C3 H1-B3 E1 F1
H86SBB H14VAD H14VA A14VA A14RD
B
16LTGN 18RD 10RD 10RD 12RD
10A 30A
H86-GSB H11-GM
A
16WH 16WH
@H86-GSM 14 1
16WH
GROUND STUD
SLEEPER
(LOCATED IN SLEEPER
GROUND ADAPTER
REAR FACE OF FRONT
(5007)
LEFT BUNK PANEL)
(5004)
#5012 : W/ LOW ROOF

#5013 : W/ LONG SLEEPER & SKYRISE
#5600 : W/ SHORT SLEEPER
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING

012 07FEB13 ADDED CIRCUITS H86-GK C 91662T
, H86AG & CONN 5501. 61802Y 11MAR09 AE08058106 004
Figure 335 Television / Refrigerator Wiring
335
13.5. SPEAKER – BUNK, P. 5
Figure 336 Speaker – Bunk
336
13.6. FAN – BUNK, P. 6

CHAPTER 13
FAN - BUNK
NAVISTAR, INC.
BATTERY BATTERY
FEED FEED
CH3_03 CH3_03
A14W
A14Y
6RD
6RD
W/ LOAD N/ LOAD
SHEDDING SHEDDING
A14N
8RD
T-RAIL
A14NA
A B
12RD
(1001)
FUSE F7-H
(1016)
B4
30A
H76-G
18BK
18WH
H76
A4
A14VB
10RD
T-RAIL A B
(1001)
IP / SLEEPER
(5000-42) H76-G
18WH
18BK
H76
H14VB
10RD
SLEEPER
GROUND ADAPTER
SLEEPER FUSE (5007)
BOX
(5001)
12
H14VBD H2-B4 H2-A4
12RD
5A
H76-G
1
18WH
18BK
H11-GM
H76
10WH
BUNK FAN
A B
(1305) GROUND STUD(5004)
(LOCATED IN SLEEPER
REAR FACE OF FRONT
BK
BK
LEFT BUNK PANEL)
GND
FAN
SWITCH LOW RD
OFF M
HIGH OR

012 07FEB13 ADDED R/D NUMBER FOR C 91662T
GROUND STUD. 91662T 26DEC12 AE08058106 006
Figure 337 Fan – Bunk
337
13.7. SKY RISE LIGHTS, P. 7
Figure 338 Sky Rise Lights
338
13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8

CHAPTER 13
FLAT PANEL TV / DVD PLAYER - BUNK
NAVISTAR, INC.
18 LTBL TV / DVD PLAYER
18 LTBL
86-GSA
PART OF
86SBA
TV / DVD
ASSY
RCA JACKS
PLUGS INTO BUNK 12V

POWER SOURCE SEE
CH13 PG 03
PART OF
TRIM PANEL
ASSY
TV / DVD AUDIO FEED

A B C
(5601/5603)
H86-GSG
H86LSIG
H86RSIG
18 LTGN
18LTGN
18LTGN
TV / DVD AUDIO FEED

A B C
(5602)
A86RSIG
A86-GSG
A86LSIG
18 LTGN
18 LTGN
18 LTGN
A86-GS1
A86-GS2
18 LTGN
18 LTGN
IP RADIO CONNECTOR (1301) 10 9 8 7

012 07FEB13 ADDED:R/D 5601 FOR C 91662T
TV/DVD AUDIO FEED. 91662T 26DEC12 AE08058106 008
Figure 339 Flat Panel TV / DVD Player – Bunk
339
CONNECTOR COMPOSITES (CHAPTER 14)

14.1. CONNECTOR BODY COMPOSITE (1), P. 1
CHAPTER 14
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

E1 ATEM1 16 GY 3522073C1 N/A
BODY CONTROLLER
(1) E2 ATEM2 16 GY 3522073C1 N/A
(LOCATED ON LEFT SIDE OF E3 ATEM3 16 GY 3522073C1 N/A
KICK PANEL) E4 ATEM4 16 GY 3522073C1 N/A
E5 ATEM5 16 GY 3522073C1 N/A
E6 ATEM6 16 GY 3522073C1 N/A
F1 E1 E7 ATEM7 16 GY 3522073C1 N/A
E8 ATEM8 16 GY 3522073C1 N/A
E9 PLUG - - - -
E10 PLUG - - - -
E11 PLUG - - - -
E12 PLUG - - - -
E13 PLUG - - - -
E14 PLUG - - - -
E15 PLUG - - - -
E16 PLUG - - - -
F1 PLUG - - - -
F2 PLUG - - - -
F3 PLUG - - - -
F4 PLUG - - - -
F16 E16 F5 PLUG - - - -
CONNECTOR 3598707C1 F6 PLUG - - - -

BODY LOCK 1618846C1 F7 PLUG - - - -
BODY LOCK 1618847C1
F8 PLUG - - - -
F9 PLUG - - - -
F10 PLUG - - - -
F11 PLUG - - - -
F12 PLUG - - - -
F13 PLUG - - - -
F14 PLUG - - - -
F15 PLUG - - - -
F16 PLUG - - - -

0488 20MAY14 ADDED R/D 1. MOVD C 92447S
PREVIOUS R/D'S ON SHEET 01A. 61802Y 11MAR09 AE08058107 001
Figure 340 Connector Body Composite (1)
340
14.2. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2

CHAPTER 14
NAVISTAR, INC.
AUXILARY POWER
(10F)
(LOCATED IN INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)
CAV CIR GAUGE COLOR TERMINAL
A A86M 16 LTGN 1661214C2
B A* A86N 14 LTGN 1661214C2
B A86-GA 16 WH 1661214C2
B* A86-GB 14 WH 1661214C2
A
* W/ 2 POST & CIGAR ONLY

CONNECTOR 1661197C1
QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB)) CAV CIR GAUGE COLOR TERMINAL
(11A)
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY
2 4 3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
5 ABLK 22 BK ASSY
6 6 ARED 22 RD ASSY
1 5
CONNECTOR 3668104C91
QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(12A)
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY
4 ABLU2 24 BL ASSY
5 ABLK 22 BK ASSY
6 6 ARED 22 RD ASSY
1 5
CONNECTOR 3668104C9X
QUALCOMM DISPLAY
RECEPTACLE END
(13A) CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2 ABLK 22 BK ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
7 AYEL 22 YL ASSY
8 - - - -
6 1 9 AVIO 22 VT ASSY
QUALCOMM DISPLAY PLUG END

(14A)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) 1 - - - -
3 ABLK 22 BK ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
6 9 7 AYEL 22 YL ASSY
CONNECTOR 3679731C9X
8 - - - -
9 AVIO 22 VT ASSY

Figure 341 Connector Body Composite (10F), (11A), (12A), (13A), (14A)
341
14.3. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A
CHAPTER 14
NAVISTAR, INC.

(15B)
H A
G B
F C
E D
CONNECTOR 3515763C1
BODY LOCK 3515765C1

A A67EN 16 TN 1661262C1
B A67NA 16 TN 1661262C1
C A13COG 16 PK 1661262C1
D A11COG 18 WH 1661262C1
E A56A2 16 OR 1661262C1
F* A57A2 16 OR 1661262C1
F# A57A3 16 OR 1661262C1
G A67COG 18 WH 1661262C1
H - - - -
BENDIX LDW ROOF CONN

(16B)
E F
D G
C H
B J
A K
CONNECTOR 3540613C1
BODY LOCK 3540615C1
CAV CIRCUIT GAUGE COLOR TERMINAL

A A67EN 16 TN 1661262C1
B A67NA 16 PL 1661262C1
C A13COG 16 PK 1661262C1
D A11COG 18 WH 1661262C1
E A56A2 16 OR 1661262C1
F A57A4 16 OR 1661262C1
G A67COG 18 GY 1661262C1
H A14CSB 16 RD 1661262C1
J A5CA(-) 18 GN 1661262C1
K A5CA(+) 18 YL 1661262C1
* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK

# W/ TAKATA LANE DEPART, TURN SIGNAL

0488 20MAY14 ADDED R/D 16B. C 92447S
72376Z 20AUG10
AE08058107 02A
Figure 342 Connector Body Composite (15B), (16B)
342
14.4. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (344), P. 3
CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
NO IDLE BERGSTORM
NO IDLE ISOLATED
(100A)
(100B)
(LOCATED UNDER BUNK-
RIGHT SIDE) (LOCATED UNDER BUNK-
RIGHT SIDE)
B A
C
B
D CONNECTOR 1661205C1
CAV CIR GAUGE COLOR TERMINAL 2031520C1 CONN

2033927C1 LOCK
A H75-GBA 12 WH 1661233C1
B H75-GBB 12 WH 1661233C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLLEVE
C H14HA 12 RD 1661233C1
A H104 12 RD 2025422C1 2025428C1
D H14HB 12 RD 1661233C1
B H104-G 12 WH 2025422C1 2025428C1
GROUND GROUND
(113F1) (113M1)
(LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT
PANEL RIGHT SIDE) PANEL RIGHT SIDE)
CONNECTOR 3517441C1
CONNECTOR 3517817C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A R11-GW 8 WH 3517818C1 A R11-GW 8 WH 3517439C1
CB SPEAKER (344)
(LOCATED IN INSTRUMENT
PNL BY DRIVER)
CONNECTOR 1661196C1

A A86H 18 LTGN 1661208C1
B A86J 18 LTGN 1661208C1

0488 20MAY14 ADDED R/D 113F1,113M1 C 92447S
RMVD R/D'S 345,512,520 TO 522. 61802Y 12MAR09 AE08058107 003
Figure 343 Connector Body Composite (100A), (100B), (113F1), (113M1), (344)
343
14.5. CONNECTOR BODY COMPOSITE (608), (670),P. 4
CHAPTER 14
NAVISTAR, INC.
UPSTREAM NOX SENSOR

(608) W/ 2010 SCR 13L ENGINE
(LOCATED IN ENGINE)
CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

3 1 1 K95E 18 TN 3992815C1 3532128C1
2 K5D(-) 18 GN 3992815C1 3532128C1
4 2
3 K5D(+) 18 YL 3992815C1 3532128C1
4 K95-GB 18 TN 3992815C1 3532128C1
CONNECTOR 3993814C1
AFTERTREATMENT HARNESS
CAV CIRC GAUGE COLOR TERMINAL
INTERCONNECT
(670) 1 5(+) 18 YL 3709927C1
(LOCATED IN ENGINE) 2 5(-) 18 GN 3709927C1
3 10 16 WH 3709927C1
4 13 16 PK 3709927C1
1 6 5 5A(+) 18 YL 3709927C1
6 5A(-) 18 GN 3709927C1
7 9 18 GY 3709927C1
7 12 8 95 18 TN 3709927C1
9 95A 18 TN 3709927C1
10 6 18 GY 3709927C1
CONNECTOR 3957650C1
11 95(+) 18 TN 3709927C1
12 95(-) 18 TN 3709927C1

AFTERTREATMENT HARNESS 1 5B(+) 18 YL 3686945C1
INTERCONNECT
(670) 2 5B(-) 18 GN 3686945C1
(LOCATED IN ENGINE) 3 95-GE 16 TN 3686946C1
4 95EB 16 TN 3686946C1
5 5(+) 18 YL 3686945C1
6 5(-) 18 GN 3686945C1
6 1 7 95O 20 TN 3686945C1
8 95P 20 TN 3686945C1
12 7 9 95Q 20 TN 3686945C1
10 95R 20 TN 3686945C1
11 95S 20 TN 3686945C1
CONNECTOR 3959006C1
12 95T 20 TN 3686945C1
NOX SENSOR
(670)
(LOCATED IN ENGINE)
CAV CIR GAUGE COLOR TERMINAL SEAL\SLEEVE

1 K5N(+) 20 YL 3509874C1 3532128C1
1
2 K5N(-) 20 GN 3509874C1 3532128C1
2
3 K10-GN 16 WH 3559035C1 3509903C1
3
4 K14E 16 RD 3559035C1 3509903C1
4
CONNECTOR 3709600C1
W/ EURO IV ISX ENG

0488 20MAY14 RMVD CIRC PREFIX FROM E 92447S
CONN 3957650C1. 91662T 21DEC12 AE08058107 004
Figure 344 Connector Body Composite (608), (670)
344
14.6. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), (671), P. 4A
CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

AFTER TREATMENT
CONNECTOR 1 K5(+) 18 YL 3686943C1
(670A) 2 K5(-) 18 GN 3686943C1
(LOCATED IN ENGINE)
3 K10-GM 16 WH 3686944C1
4 K13 16 PK 3686944C1
5 K5A(+) 18 YL 3686943C1
6 K5A(-) 18 GN 3686943C1
6 1 7 K9 18 TN 3686943C1
8 K95 20 TN 3686943C1
12 7 9 K95A 20 TN 3686943C1
10 KA6 18 VT 3686943C1
11 K95(+) 20 TN 3686943C1
CONNECTOR 3959006C1
12 K95(-) 20 TN 3686943C1
AFTER TREATMENT CONNECTOR CAVITY CIRCUIT GAUGE COLOR TERMINAL

(670B)
(LOCATED IN ENGINE) 1 K5(+) 20 YL 1651988C1
2 K5(-) 20 GN 1651988C1
3 K10-GM 16 WH 1651988C1
7 6 4 KL13 16 PK 1651988C1
5 K5A(+) 20 YL 1651988C1
6 K5A(-) 20 GN 1651988C1
7 K9 20 TN 1651988C1
8 K95 20 TN 1651988C1
9 K95A 20 TN 1651988C1
10 K6 20 VT 1651988C1
12 1 11 K95(+) 20 TN 1651988C1
12 K95(-) 20 TN 1651988C1
CONNECTOR 3601924C1
AFTER TREATMENT CONNECTOR

CAVITY CIRCUIT GAUGE COLOR TERMINAL
(670C)
(LOCATED IN ENGINE) 1 K5(+) 20 YL 3686945C1
2 K5(-) 20 GN 3686945C1
3 K10-GM 16 WH 3686946C1
4 K13 16 PK 3686946C1
6 1 5 K5A(+) 20 YL 3686945C1
6 K5A(-) 20 GN 3686945C1
12 7 7 K9 20 TN 3686945C1
8 K95 20 TN 3686945C1
9 K95A 20 TN 3686945C1
CONNECTOR 3959006C1
10 K6 20 VT 3686945C1
11 K95(+) 20 TN 3686945C1
12 K95(-) 20 TN 3686945C1
SCR SENSOR TABLE

(671)
(LOCATED IN ENGINE) CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
6 7 2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
5 PLUG - - 3527276C1
6 PLUG - - 3527276C1
7 5B(+) 18 YL 3989895C1
8 5B(-) 18 GN 3989895C1
9 10A 18 WH 3989895C1
1 12 10 13A 18 PK 3989895C1
11 5(+) 18 YL 3989895C1
CONNECTOR 3989896C1
12 5(-) 18 GN 3989895C1
CONNECTOR BODY LOCK 3553460C1

0488 20MAY14 ADDED PLUG PART NO TO B 92447S
R/D 671. 91662T 21DEC12 AE08058107 04A
Figure 345 Connector Body Composite (670A), (670B), (670C), (671)
345
14.7. CONNECTOR BODY COMPOSITE (672), (673), (674), P. 4B
CHAPTER 14
NAVISTAR, INC.
DPF SENSOR TABLE

(672)
(LOCATED IN ENGINE) CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 5C(+) 18 YL 3989895C1
4 5
2 5C(-) 18 GN 3989895C1
3 10B 18 WH 3989895C1
4 13B 18 PK 3989895C1
5 9 18 GY 3989895C1
6 95 18 TN 3989895C1
7 95A 18 TN 3989895C1
1 8 8 6 18 GY 3989895C1
CONNECTOR 3989894C1
CONNECTOR BODY LOCK 3539144C1
DEF DOSER
(673)(LOCATED IN ENGINE)
1
2 CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 95(+) 18 TN 3689960C1 3623615C1
2 95(-) 18 TN 3689960C1 3623615C1
CONNECTOR 3690364C1
DEF HARNESS INTERCONNECT

(674) DEF HARNESS INTERCONNECT
(LOCATED IN ENGINE) (674)
(LOCATED IN ENGINE)
1 10
20 11
CONNECTOR 3990222C1
LOCATOR CLAMP 3989985C1
CONNECTOR 3990231C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 95H 20 TN 3709927C1 1 K95H 18 TN 3686945C1
2 95I 20 TN 3709927C1 2 K95I 18 TN 3686945C1
3 95J 20 TN 3709927C1 3 K95J 18 TN 3686945C1
4 95K 18 TN 3709927C1 4 K95K 18 TN 3686945C1
5 95L 20 TN 3709927C1 5 K95L 18 TN 3686945C1
6 95M 20 TN 3709927C1 6 K95M 18 TN 3686945C1
7 95N 20 TN 3709927C1 7 K95N 18 TN 3686945C1
8 95G 20 TN 3709927C1 8 K95G 18 TN 3686945C1
9 95F 20 TN 3709927C1 9 K95F 18 TN 3686945C1
10 13B 18 PK 3709927C1 10 K13B 18 PK 3686945C1
11 PLUG - - - 11 PLUG - - 3833742C1
12 95AK3 16 TN 3709927C1 12 K95AK3 16 TN 3686946C1
13 95AK4 16 TN 3709927C1 13 K95AK4 16 TN 3686946C1
14 PLUG - - - 14 PLUG - - 3833742C1
15 PLUG - - - 15 PLUG - - 3833742C1
16 5A(-) 18 GN 3709927C1 16* K5TB(-) 18 GN 3686945C1
17 5A(+) 18 YL 3709927C1 16# K5C108 18 LT GN 3686945C1
18 5(-) 18 YL 3709927C1 16& K5C108 18 GN 3686945C1
19 5(+) 18 YL 3709927C1 16% K5A108 18 GN 3686945C1
20 95E 18 TN 3709927C1 17* K5TB(+) 18 YL 3686945C1
17# K5C128 18 YL 3686945C1
17% K5A128 18 YL 3686945C1
*W/AUTOSHIFT GEN3 TRANSMISSION &
PUSHBUTTON SHIFTER 18 K5(-) 18 GN 3686945C1
#W/ALLISON GEN4 3000/3500 TRANSMISSION 19 K5(+) 18 YL 3686945C1
&W/ALLISON GEN4 4000/4500 TRANSMISSION IN CAB
20 K95E 18 TN 3686945C1
%W/ALLISON TC 10 TRANSMISSION

0488 20MAY14 ADDED R/D 672. C 92447S
91662T 21DEC12 AE08058107 04B
Figure 346 Connector Body Composite (672), (673), (674)
346
14.8. CONNECTOR BODY COMPOSITE (674), P. 4C
CHAPTER 14
NAVISTAR, INC.
DEF HARNESS INTERCONNECT CAV CIRCUIT GAUGE COLOR TERMINAL

(674)
1 10 16 WH 1651987C1
7 12 2 95-GBD 16 TN 1651987C1
3 95R 16 TN 1651987C1
4 95-G 16 TN 1651987C1
5 14D 16 RD 1651987C1
6 14 16 RD 1651987C1
6 1 7 14BC 16 RD 1651987C1
8 13 16 PK 1651987C1
CONNECTOR 3755931C1 9 5(-) 18 GN 1651987C1
LOCATOR CLAMP 3755836C1 10 5(+) 18 YL 1651987C1
11 14A 16 RD 1651987C1
W/EURO IV ISX ENG
12 14BE 16 RD 1651987C1
DEF TANK HARNESS CONNECTOR

(674)
1 K10-GL 16 WH 3572625C1
7 6 2 K95AH 20 TN 3755839C1
3 K95AF 20 TN 3755839C1
4 K10-GD 16 WH 3572625C1
5 K14D 16 RD 3572625C1
6 K14 16 RD 3572625C1
7 K14E 16 RD 3572625C1
8 K13D 16 PK 3572625C1
9 K5(-) 20 GN 1651988C1
12 1
10 K5(+) 20 YL 1651988C1
11 K14A 16 RD 3572625C1
12 K95L 18 PK 3572625C1
CONNECTOR 3601923C1
BODY LOCK 3601925C1
W/EURO IV ISX ENG

- - ADDED R/D 674, MVD C 92447S
PREVIOUS R/D'S. 91662T 21DEC12 AE08058107 04C
347
14.9. CONNECTOR BODY COMPOSITE (674A), (674D), P. 4D
CHAPTER 14
NAVISTAR, INC.

DEF TANK HARNESS CONNECTOR 1 K95D 20 TN 3686945C1
(674A)
2 K95E 20 TN 3686945C1
(LOCATED IN ENGINE)
3 K95F 20 TN 3686945C1
4 K10-GL 16 WH 3686946C1
5 K95G 20 TN 3686945C1
6 K95-GBD 16 TN 3686946C1
7 K95H 20 TN 3686945C1
8 K95J 16 VT 3686946C1
9 K95K 20 TN 3686945C1
10 K95A1 20 TN 3686945C1
11 K95M 16 TN 3686946C1
12 K95B 20 TN 3686945C1
13 K95C 20 TN 3686945C1
CONNECTOR 3990231C1 14 KJ14 16 RD 3686946C1
15 K13A 16 PK 3686946C1
16 K13D 16 PK 3686946C1
17 K95-GA 20 TN 3686945C1
18 K5(-) 20 GN 3686945C1
19 K5(+) 20 YL 3686945C1
20 K14A 16 RD 3686946C1
PRO DEUTSCH DEF TANK HARNESS CONNECTOR

(674D) CAVITY CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN ENGINE) 1 K95D 20 TN 1651969C1
2 K95E 20 TN 1651969C1
3 K95F 20 TN 1651969C1
7 6 4 K10-GL 16 WH 1651969C1
5 K95G 20 TN 1651969C1
6 K95-GBD 16 TN 1680205C1
7 K95H 20 TN 1651969C1
8 K95J 16 VT 1651969C1
9 K95K 20 TN 1651969C1
10 K95A1 20 TN 1651969C1
11 K95M 16 TN 1651969C1
12 1
12 K95B 20 TN 1651969C1
CONNECTOR 3601923C1

0488 20MAY14 ADDED R/D 674A & 674D.C 92447S
MVD PREVIOUS R/D'S. 91662T 21DEC12 AE08058107 04D
Figure 348 Connector Body Composite (674A), (674D)
348
14.10. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E
CHAPTER 14
NAVISTAR, INC.

(674E) CAVITY CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN ENGINE)
1 K95D 20 TN 1651988C1
2 K95E 20 TN 1651988C1
7 6 3 K95F 20 TN 1651988C1
4 K10-GL 16 WH 1651988C1
5 K95-G 20 TN 1651988C1
6 K95-GBD 16 TN 1651988C1
7 K95H 20 TN 1651988C1
8 K95J 16 VT 1651988C1
9 K95K 20 TN 1651988C1
10 K95A1 20 TN 1651988C1
12 1
11 K95M 16 TN 1651988C1
12 K95B 20 TN 1651988C1
CONNECTOR 3601923C1

(674F)
(LOCATED IN ENGINE)

1 K95C 20 TN 1651988C1
2 K14 16 RD 1651988C1
3 K13A 16 PK 1651988C1
4 K13D 16 PK 1651988C1
5 K95-GA 20 TN 1651988C1
6 KL5(-) 20 GN 1651988C1
7 KL5(+) 20 YL 1651988C1
8 KL14A 16 RD 1651988C1
CONNECTOR 3755935C1

(674G)
(LOCATED IN ENGINE) 1 K95C 20 TN 1651969C1
2 K14 16 RD 1651969C1
3 K13A 16 PK 1651969C1
4 K13D 16 PK 1651969C1
5 K95-GA 20 TN 1651969C1
6 K5(-) 20 GN 1651969C1
7 K5(+) 20 YL 1651969C1
8 K14A 16 RD 1651969C1
CONNECTOR 3755935C1

- - ADDED R/D 674E,674F & C 92447S
674G.MVD PREVIOUS R/D'S. 91662T 21DEC12 AE08058107 04E
Figure 349 Connector Body Composite (674E), (674F), (674G)
349
14.11. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F
CHAPTER 14
NAVISTAR, INC.
BACKFLOW HEATER LINE SUCTION HEATER LINE

(675) (677)
(LOCATED IN ENGINE) (LOCATED IN ENGINE)
1 2 1 2
CAVITY CIRCUIT GAUGE COLOR TERMINAL CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 95AA 16 TN 1680205C1 1 95CA 16 TN 1680205C1
1* 95AC 18 TN 1680205C1 1* 95AE 18 TN 1680205C1
1% 95A 16 TN 1680205C1 1% 95C 16 TN 1680205C1
2 95-GA 16 TN 1680205C1 2 95-GC 16 TN 1680205C1
2* 95AG 16 TN 1680205C1 2* 95A1 16 TN 1680205C1
2% 95-GA 16 TN 1680205C1 2% 95-GC 16 TN 1680205C1
* W/ 2010 SCR 13L ENG
* W/ 2010 SCR 13L ENG
% W/ EURO IV ISX ENGINE
TANK SENSOR TEMP/ LEVEL

(678)
(LOCATED IN ENGINE)
4 1
PRESSURE HEATER LINE
(676)
(LOCATED IN ENGINE)
3 2
CONNECTOR 3991593C1
1 2 BODY LOCK 3545579C1
1 5A(-) 18 GN 3572625C1
1* 5BA(-) 18 GN 3572625C1
1% 5A(-) 18 GN 3572625C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL 2 5A(+) 18 YL 3572625C1
1 95BA 16 TN 1680205C1 2* 5BA(+) 18 YL 3572625C1
1* 95AD 18 TN 1680205C1 2% 5A(+) 18 YL 3572625C1
2 95-GB 16 TN 1680205C1 3 10B 16 WH 3572625C1
2* 95AH 16 TN 1680205C1 3* 95-GD 16 TN 3572625C1
3% 10GB 16 WH 3572625C1
* W/ 2010 SCR 13L ENG 4 13A 16 PK 3572625C1

4* 95EA 16 TN 3572625C1
4% 13AB 16 PK 3572625C1
* W/ 2010 SCR 13L ENG


-
0488 -
20MAY14 ADDED R/D'S
R/D 675,
675,676,
676, C
B 92447S
677 &
677 & 678.MOVD
678. MVD R/D
R/D 679.
679. 91662T 21DEC12 AE08058107 04F
Figure 350 Connector Body Composite (675), (676), (677), (678)
350
14.12. CONNECTOR BODY COMPOSITE (679), P. 4G
CHAPTER 14
NAVISTAR, INC.
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

AFTERTREATMENT PDM A1* 95TA 16 TN 2033819C1 1652325C1
(679) A1* 95AU 10 TN 1687847C1 0589390C1
A2* 95RA 16 TN 2033819C1 1652325C1
A2* 95AT 20 TN 2033819C1 3517771C1
A3 95TB 16 TN 2033819C1 1652325C1
A4 95RB 16 TN 2033819C1 1652325C1
A5 95TC 16 TN 2033819C1 1652325C1
A B C D E
A6 95RC 16 TN 2033819C1 1652325C1
12
A7 95PB 16 TN 2033819C1 1652325C1
11
A7 95AV 10 TN 1687847C1 0589390C1
10 A8* 95PA 16 TN 2033819C1 1652325C1
A8* 95AS 18 TN 2033819C1 3517771C1
9 A9* 14C 16 RD 2033819C1 1652325C1
8
A9* 95DA 10 TN 1687847C1 0589390C1
A10* 10C 16 WH 2033819C1 1652325C1
7
6 A10* 13BB 18 PK 2033819C1 3517771C1
A11 PLUG - - 0587579C1 -
5
A12 PLUG - - 0587579C1 -
4
B1* 95-GBA 16 TN 2033819C1 1652325C1
3 B1* 95AY 20 TN 2033819C1 3517771C1

2 B2* 95AB 16 TN 2033819C1 1652325C1
B2* 95AF 16 TN 2033819C1 1652325C1
1
B3 95-GBB 16 TN 2033819C1 1652325C1
B4 95BB 16 TN 2033819C1 1652325C1
B5 95-GBC 16 TN 2033819C1 1652325C1
B6 95CB 16 TN 2033819C1 1652325C1
B7* 95-GAD 16 TN 2033819C1 1652325C1
CONNECTOR 6107899C92 #B7 95-GD 16 TN 2033819C1 1652325C1
* W/ 2010 SCR 13L ENG B7* 95AX 20 TN 2033819C1 3517771C1
B8* 95N 16 TN 2033819C1 1652325C1
# W/2010 SCR 13L ENG W/LONESTAR
#B8 95N 18 TN 2033819C1 3517771C1
B8* 95AL 16 TN 2033819C1 1652325C1
CAV CIR GA COLOR TERM SEAL/SLEEVE
B9* 14D 16 RD 2033819C1 1652325C1
D3 PLUG - - 0587579C1 - B9* 95-GC 18 TN 2033819C1 3517771C1
D4 PLUG - - 0587579C1 - B10* 14E 16 RD 2033819C1 1652325C1
D5 PLUG - - 0587579C1 -
B10* 95AW 12 TN 2033816C1 0589391C1
D6 PLUG - - 0587579C1 -
B11 PLUG - - 0587579C1 -
D7 PLUG - - 0587579C1 -
B12 PLUG - - 0587579C1 -
D8 PLUG - - 0587579C1 -
C1* 95S 16 TN 2033819C1 1652325C1
D9 PLUG - - 0587579C1 -
C1* 95AU 10 TN 1687847C1 0589390C1
D10 PLUG - - 0587579C1 -
C2* 14 16 RD 2033819C1 1652325C1
D11 PLUG - - 0587579C1 -
C2* 95DB 10 TN 1687847C1 0589390C1
D12 PLUG - - 0587579C1 - #C2 14H 16 RD 2033819C1 1652325C1
E1 PLUG - - 0587579C1 -
C3* 95P 16 TN 2033819C1 1652325C1
E2 PLUG - - 0587579C1 - C3* 95AV 10 TN 1687847C1 0589390C1
E3 PLUG - - 0587579C1 - C4* 14B 16 RD 2033819C1 1652325C1
E4 PLUG - - 0587579C1 - C4* 95DC 10 TN 1687847C1 0589390C1
E5 PLUG - - 0587579C1 - C5* 13B 16 PK 2033819C1 1652325C1

C5* 95EC 12 TN 2033816C1 0589391C1
E6 PLUG - - 0587579C1 -
C6* 14E 16 RD 2033819C1 1652325C1
E7 PLUG - - 0587579C1 -
C6* 95AW 12 TN 2033816C1 0589391C1
E8 PLUG - - 0587579C1 - C7 PLUG - - 0587579C1 -
E9 PLUG - - 0587579C1 - C8 PLUG - - 0587579C1 -
E10 PLUG - - 0587579C1 - C9 PLUG - - 0587579C1 -

C10 PLUG - - 0587579C1 -
E11 PLUG - - 0587579C1 -
C11 PLUG - - 0587579C1 -
E12 PLUG - - 0587579C1 -
C12 PLUG - - 0587579C1 -
D1 PLUG - - 0587579C1 -
D2 PLUG - - - -

0488 20MAY14 ADDED R/D 679 AND MVD B 92447S
R/D'S 685. 92070B 25APR13 AE08058107 04G
351
14.13. CONNECTOR BODY COMPOSITE (679), P. 4H
CHAPTER 14
NAVISTAR, INC.

AFTERTREATMENT PDM A1 95AA 16 TN 2033819C1 1652325C1
(679) A2 95RA 16 TN 2033819C1 1652325C1
A3 95CC 16 TN 2033819C1 1652325C1
A4 95RC 16 TN 2033819C1 1652325C1
A5 14B 16 RD 2033819C1 1652325C1
A6 10TB 16 WH 2033819C1 1652325C1
A7 14CA 16 RD 2033819C1 1652325C1
A B C D E
A8 10TA 16 WH 2033819C1 1652325C1
12
A9 PLUG - - - -
A10 PLUG - - - -
11
10 A11 PLUG - - - -
A12 PLUG - - - -
9 B1 95-GBA 16 TN 2033819C1 1652325C1
8
B2 95A 16 TN 2033819C1 1652325C1
B3 95-GBC 16 TN 2033819C1 1652325C1
7
6 B4 95C 16 TN 2033819C1 1652325C1
B5 13B 16 PK 2033819C1 1652325C1
5
B6 14BA 16 RD 2033819C1 1652325C1
4
B7 13C 20 PK 2033819C1 3517771C1
3 B8 13A 16 PK 2033819C1 1652325C1

2 B9 PLUG - - - -
B10 PLUG - - - -
1
B11 PLUG - - - -
B12 PLUG - - - -
C1 14D 16 RD 2033819C1 1652325C1
C2 95AC 16 TN 2033819C1 1652325C1
C3 14 16 RD 2033819C1 1652325C1
CONNECTOR 6107899C92 C4 14AA 16 RD 2033819C1 1652325C1
C5 14BC 16 RD 2033819C1 1652325C1
W/ EURO IV ISX ENG
C6 14BB 16 RD 2033819C1 1652325C1
C7 14C 16 RD 2033819C1 1652325C1
C8 14CA 16 RD 2033819C1 1652325C1
C9 14BE 16 RD 2033819C1 1652325C1
C10 14BD 16 RD 2033819C1 1652325C1
C11 PLUG - - - -
C12 PLUG - - - -
D1 PLUG - - - -
D2 PLUG - - - -
D3 PLUG - - - -
D4 PLUG - - - -
D5 PLUG - - - -
D6 PLUG - - - -
D7 PLUG - - - -
D8 PLUG - - - -
D9 PLUG - - - -
D10 PLUG - - - -
D11 PLUG - - - -
D12 PLUG - - - -
E1 PLUG - - - -
E2 PLUG - - - -
E3 PLUG - - - -
E4 PLUG - - - -
E5 PLUG - - - -
E6 PLUG - - - -
E7 PLUG - - - -
E8 PLUG - - - -
E9 PLUG - - - -
E10 PLUG - - - -
E11 PLUG - - - -
E12 PLUG - - - -

- - ADDED R/D 679 AND MVD B 92447S
PREVIOUS R/D'S. 92070B 25APR13 AE08058107 04H
352
(1015), (1016), (1017), (1018), (1019), (1020), P. 5
CHAPTER 14
NAVISTAR, INC.
LATCHING RELAY
(1007) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED AT BELOW DASH
#1 A14-GLM 18 WH 3866654C1 3680160C1
BOARD ON ENGINE COVER)
2 A14LA 18 RD 3866654C1 3680160C1
3 A14LB 18 RD 3866654C1 3680160C1
4 #4 A14-GLN 18 WH 3866654C1 3680160C1
3
# W/2010 IP EFFECTS
2
CONNECTOR 3866653C1
GROUND ADAPTER
(1010)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
E
D
A R10-G 16 WH 3535303C1 3535424C1
C
B R10-GA 16 WH 3535303C1 3535424C1
B
A C PLUG - - 3535425C1 -
D R10-GP 16 WH 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
CONNECTOR 3543729C1
BODY LOCK 3543731C1 E R10-GF 16 WH 3535303C1 3535424C1
(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL)
(1015)
FUSEBLOCK #6
FUSEBLOCK #9 FUSEBLOCK #7 FUSEBLOCK #4 FUSEBLOCK #2

(1018) (1016) (1013) (1011)
FUSEBLOCK #11 FUSEBLOCK #10 FUSEBLOCK #8 FUSEBLOCK #1

FUSEBLOCK #5 FUSEBLOCK #3
(1020) (1010)
(1019) (1017) (1014) (1012)
FUSE BOX ASSEMBLY (SEE SHEETS 6 TO 16)

0488 20MAY14 ADDED CIRCS A14GLM,A14E 92447S
GLN IN R/D 1007 AND R10GF IN R/D 1010. 61802Y 11MAR09 AE08058107 005
Figure 353 Connector Body Composite (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016),
(1017), (1018), (1019), (1020)
353
CHAPTER 14
NAVISTAR, INC.

A1 A54XD 16 BN 3573312C1
FUSE BLOCK 1 A2 A54XV 16 BN 3573312C1
(1010)
A3 A17B 18 PK 3534164C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3^ A92#141 18 PK 3534164C1
A4* A104AH 16 DKBL 3573311C1
A4 A17H 16 PK 3573311C1
A4 A104AN 16 DKBL 3573311C1
B1 A54X 16 BN 3573311C1
B1 A54XA 16 BN 3573311C1
B2 A54-GXB 20 WH 3535484C1
A B3 A104AH 16 DKBL 3573311C1
B3 A17 16 PK 3573311C1
B B3 A17 16 PK 3573312C1
B3 A17C 16 PK 3573312C1
C B3 A17C 18 PK 3573312C1
4 B3@ A104AN 16 DKBL 3573311C1
D B4## A17-GC 16 WH 3573312C1
3 B4* A17-GC 18 WH 3534164C1
4 3 2 1 C1 A65AB 18 OR 3534164C1
2 C2 A65BD 16 OR 3573312C1
C3 A63J 20 DKBL 3535484C1
1 C4 A63JA 18 DKBL 3573312C1
C4 A63JB 18 DKBL 3573312C1
F E C4@@ A63JA 18 DKBL 3534164C1
D1@ A65BC 14 OR 3573312C1
D1@ A65B 16 OR 3573312C1
D1@ A65BF 16 OR 3573312C1
D2 A65-GW 18 WH 3534164C1
CONNECTOR 3599539C1
D3 A63JJ 20 DKBL 3535484C1
BODY LOCK 3536085C1
3599541C1 D4 A63JJ 20 DKBL 3573312C1
* W/ ULTRASHIFT XMSN D4 A63JV 18 DKBL 3573312C1

% CRIMPED TOGETHER E1 A12C 18 LTBL 3534164C1
** W/ ULTRASHIFT XMSN E1^^ A12C 18 LTBL 3515517C1
## W/ AUTOSHIFT XMSN
@ MUTUALLY EXCLUSIVE E2 A14FA 12 RD 3573311C1
@@ W/ DAY CAB FLOOR LIGHT E3 A14KB 12 RD 3573311C1
& W/ MANUAL XMSN E4 A14KA 12 RD 3573311C1
&& W/ CUSTOMER SUPPLIED SKIRT LIGHTS
*** SINGLE BATTERY FEED F1 A12CV 18 LTBL 3534164C1
@ AUTO S/S W/MANUAL XMSN F2 A75D 18 LTGN 3534164C1
@@ AUTO S/S W/AUTO XMSN F3 A63JV 18 DKBL 3534164C1
^ W/ ALLISON TC10 TRANSMISSION
^^ W/SLEEPER ACC FEED F4 A14EF 18 RD 3534164C1
W/AUTO START STOP
%% STANDARD BATTERY FEED
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER
F1-A E1, F1 5 3534208C1 - BODY CONTROLLER
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - FLOOR LIGHTS
F1-D E4, F4 5 3534208C1 - SECONDARY GAUGE CLUSTER
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 SKIRT LIGHTS
A3, A4, B3, B4 3600330C1 START
C1, C2, D1, D2 3600330C1 CUSTOMER SUPPLIED WORK LIGHTS
C3, C4, D3, D4 3600330C1 FLOOR LIGHTS

0488 20MAY14 ADDED CIRCS A92#141, F 92447S
A12C,A14KB AT R/D 1010. 61802Y 11MAR09 AE08058107 006
354
CHAPTER 14
NAVISTAR, INC.
FUSE BLOCK 2
(1011)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D2## A14ED 18 RD 3515517C1
D2## A14ED 16 RD 3515517C1
D2## A14EB 18 RD 3515517C1
D2## A14CE 16 RD 3515517C1
A C E G J
D2## A14SD 18 RD 3534164C1
1 D2%% A14NN 18 RD 3534164C1
D3 A14EE 16 RD 3573312C1
2 D4 A54XV 16 BN 3573312C1
D4 A14CN 12 RD 3573311C1
3 E1 (A56J) 3536301C1
E2 A14KD 12 RD 3573311C1
4 E3 (A57J) 3536301C1
B D F H E4 (A14KH) 3536299C1
E4 A14KH 12 RD 3573311C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 F1 A14FC 12 RD 3573311C1
3599541C1 F2 A84 16 LT GN 3573312C1
CAV CIRC GAUGE COLOR TERMINAL F3 A14FD 12 RD 3573311C1
A1 A14KF 12 RD 3573311C1 F4 A63BD 18 DK BL 3534164C1
A2* A12-G 18 WH 3573312C1 G1 (A56J) 3536301C1
A2* A13-GFK 18 WH 3573312C1 G2 - - - -
A3 A14FB 12 RD 3573311C1 G3 (A57J) 3536301C1
A4* A13-GBK 18 WH 3573312C1 G4 - - - -
A4* A13-GFD 18 WH 3573312C1 H1@ A11-GW1 16 WH 3573312C1
B1 - - - - H1 A56C 18 OR 3534164C1
B2 - - - - H2# A56T 12 OR 3573311C1
B3 - - - - H2@ A94X 16 GY 3573312C1
B4 - - - - H3# A57C 18 OR 3534164C1
C1 A14FF 12 RD 3573311C1 H3@ A66A 18 YL 3534164C1
C2 A14KC 12 RD 3573311C1 H4# A57T 12 OR 3573311C1
C3 A14JA 12 RD 3573311C1 H4@ A66 16 YL 3573312C1
C4 A14KH 12 RD 3536299C1 J1# (A56J) 3536301C1
D1& A86P 18 LT GN 3534164C1 J1@ A94Y 16 GY 3573312C1
D1@@ A86AF 18 LT GN 3573312C1 J2@ A14BC2 16 PK 3573312C1
D1@@ A86P 18 LT GN 3573312C1 J2# A56-GT 18 WH 3573312C1
D2*# A14EA 16 RD 3573312C1 J3# (A57J) 3536301C1
D2*# A14EB 18 RD 3573312C1 J3 (A57J) 3536301C1
D2## A14ED 18 RD 3534164C1 J3@ A14 12 RD 3573311C1
D2% A14ED 18 RD 3573312C1 J4# A57-GT 18 WH 3573312C1
D2% A14EF 18 RD 3573312C1 J4@ A66-G 16 WH 3573312C1
D2## A14ED 16 RD 3573312C1
* W/STANDARD IGNITION FEED WIRING N/RELAY 3

# W/STANDARD TRAILER SOCKET
*# W/XATA FOR DAYCAB
@ W/CAB BASE HARNESS W/DFM
% W/QUALCOMM MVPC FOR DAYCAB
@@ W/RADIO CONTROLS N/WIRED REMOTE
& W/RADIO CONTROLS W/WIRED REMOTE
## W/QUALCOMM
%% W/TELEMATICS

0488 20MAY14 REVISED AND REDRAWN. D 92447S
61802Y 12MAR09 AE08058107 007
355
CHAPTER 14
NAVISTAR, INC.
FUSE BLOCK 3
(1012)
J G E C A
2
D4 A14HA 12 RD 3573312C1
3
E1 A68 18 BN 3534164C1
E1&& A64-GA 16 WH 3573312C1
4
E2 (A68J) - - 3536299C1
H F D B
E2&& A14TFR 16 RD 3573312C1
CONNECTOR 3534572C1
E3 A54C 18 BN 3534164C1
BODY LOCK 3536085C1
3599541C1 E4 (A58J) - - 3536299C1
CAV CIRC GAUGE COLOR TERMINAL F1* A68T 12 BN 3573311C1
A1 A14MA 12 RD 3573311C1 F1 A68A 12 BN 3573311C1

F1&& A64A 16 YL 3573312C1
A13-GFD 18 WH
A2% 3573312C1 F2 A70-GT 18 WH 3573312C1
A13-GFE 18 WH
F2&& A64A1 16 YL 3573312C1
A2@ A13-G 18 WH 3573312C1
F3 A58T 12 BN 3573311C1
A3 A14MC 12 RD 3573311C1
F3 A58 12 BN 3573311C1
A13-GFE 18 WH
A4% 3573312C1 F4% A58-GT 18 WH 3573312C1
A13-GFF 18 WH
F4 A68-GT 18 WH 3573312C1
B1 - - - -
G1 A82M 18 GY 3534164C1
B2 - - - -
G2 A82E 16 GY 3573312C1
B3 - - - -
G3 A82N 18 GY 3534164C1
B4 - - - -
G4 A82K 16 GY 3573312C1
A15 18 RD
C1% 3573312C1 H1 - - - -
A98H 18 BK
H2 A82J 16 GY 3573312C1
C2 (A68J) - - 3536299C1
H3 - - - -
C2&& A14T 16 RD 3573312C1
H4 A82L 16 GY 3573312C1
C2&& A14TFR 16 RD 3573312C1
J1 A82P 16 GY 3573312C1
C3 A86P 16 LTGN 3573312C1
J2 A82F 18 GY 3534164C1
C4 (A58J) - - 3536299C1
J3 A82P 16 GY 3573312C1
C4&& A14JA 16 RD 3573312C1
J4 A82H 18 GY 3534164C1
D1 A14JB 12 RD 3573311C1
D2 A14HB 12 RD 3573311C1
@ N/ IGNITION RELAY 3
D3 A14KK 12 RD 3573311C1 % CRIMPED TOGETHER
D4 A14HA 12 RD 3573311C1 # MUTUALLY EXCLUSIVE
&& FOR RUSSIAN PROSTAR
* STANDARD TRAILER SOCKET

FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER TAIL LIGHT
F3-C C3, D3 15 3534210C1 3536179C1 AUX POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER MARKER LIGHTS

A1, A2 3600329C1 IGNITION RELAY # 2 *
A3, A4 3600329C1 IGNITION RELAY # 3 *
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT
G1, G2, H2, J1, J2 3519350C1 WIPER POWER
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO
* ALSO SEE CONNECTOR 1014


0488 20MAY14 ADDED CIRC A68T AT E 92447S
R/D 1012. 61802Y 12MAR09 AE08058107 008
356
CHAPTER 14
NAVISTAR, INC.
FUSE BLOCK 4
(1013)
A C E G J E3 (A13FC) 3536304C1
E4 (A13FC) 3536306C1
1
F1 - - - -
F2 - - - -
2
F3 A13TRL 18 PK 3534164C1
F4 - - - -
3
G1 (A12V) 3536304C1
G2 (A12V) 3536306C1
4
G3 (A13FC) 3536304C1
B D F H
G4 (A13FC) 3536306C1
CONNECTOR 3534572C1 H1 A12BB 18 LT BL 3534164C1
BODY LOCK 3536085C1 H1% A72B 16 OR 3573311C1
CAV CIR GAUGE COLOR TERMINAL H1% A94AM 14 GY 3573311C1
A1 A12V 12 LT BL 3536304C1 H1 A72F 16 OR 3573312C1
A2 A12V 12 LT BL 3536306C1 H2 A78V 18 LT GN 3534164C1
A3 A13FC 12 PK 3536304C1 H3 A92U 16 TN 3573312C1
A4 A13FC 12 PK 3536306C1 H3 A92U 18 TN 3534164C1
B1 A12A 18 LT BL 3515517C1 H3* A92#163 16 PK 3573312C1
B1 A12C 18 LT BL 3534164C1 H3* A92A163 18 PK 3573312C1
B1 A12C 18 LT BL 3573312C1 H3@ A13A 16 PK 3573312C1
B1 A22E 18 TN 3573312C1 H3@ A92UA 18 TN 3573312C1
B1 A12B 20 LT BL 3535484C1 H4 A97FA 16 PL 3573312C1
B2 A12F 18 LT BL 3534164C1 H4 A97F 16 PL 3573312C1
B3 A73A 18 LT GN 3573312C1 J1 A12A 18 LT BL 3534164C1
B3 A13EA 18 PK 3573312C1 J1 A12A 18 LT BL 3515517C1
B4 A13 18 PK 3515517C1 J1@@ A12A 18 LT BL 3536295C1
C1 (A12V) 3536304C1 J1@@ A12Q 18 LT BL 3536295C1
C2 (A12V) 3536306C1 J2 (A12V) 3536306C1
C3 (A13FC) 3536304C1 J3 A13X 18 PK 3573312C1
C4 (A13FC) 3536306C1 J3# A13F 18 PK 3573312C1
D1 A12U 16 LT BL 3573312C1 J3# A13FD 18 PK 3573312C1
D2^ A86R 18 LT GN 3573312C1 * W/ TIRE PRESSURE DISPLAY J3 A13FL 16 PK 3573312C1
D2^ A86F 18 LT GN 3573312C1 @ W/ ULTRA SHIFT XMSN J3 A13FL 18 PK 3573312C1

# W/ REMOTE START / STOP
D3 A13B 18 PK 3534164C1 J4 (A13FC) 3536306C1
@@ SLEEPER ACC FEED W/AUTO
D4 A13TRIB 16 PK 3573312C1 START STOP
D4 A104AK 16 DK BL 3573312C1 % CRIMPED TOGETHER
E1 (A12V) 3536304C1
E2 (A12V) 3536306C1

FUSE BREAKER
F4-A G1, H1 - - - OPEN / ISO TRAILER SOCKET
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRROR
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION - SEE NOTE 1
F4-D G4, H4 10 3534209C1 3536178C1 ENGINE ECU - N/ ICON
F4-E C1, D1 10 3534209C1 3536178C1 VEHICLE SENSOR MODULE
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 REMOTE START / STOP / TRI-PAC
A1, B1 5/10 3534208C1/ 3536178C1 SECONDARY DISPLAY/TIRE PRESSURE/GPS
F4-J
3534209C1
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER N/ ICON
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC / LPM / N/ ICON

J1, J2 3600329C1 * ACCESSORY RELAY
J3, J4 3600329C1 * IGNITION RELAY # 1

NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN,TC10 XMSN

0488 19MAY14 REVISED AND REDRAWN. E 92447S
61802Y 11MAR09 AE08058107 009
357
CHAPTER 14
NAVISTAR, INC.

A1* A13FB 12 PK 3536304C1
FUSE BLOCK 5 A1* A13FF 12 PK 3573311C1
(1014)
A2* A13FB 12 PK 3536306C1
A2* A13FD 12 PK 3573311C1
A3* A13FA 12 PK 3536304C1
A C E G J A4* A13FA 12 PK 3536306C1
A4* A13FA 12 PK 3536304C1
1
A13SD 18 PK
B1%# 3573312C1
A70D 18 OR
2
B1& A13EE 16 DKBL 3515517C1
B1& A13CE 16 PK 3515517C1
3
A13EE 18 PK 3534164C1
B1@
A13EE 18 PK 3534164C1
4
B1* A70D 18 GY 3573312C1
B D F H
B1%% A13N 18 PK 3515517C1
B1*** A13EE 18 PK 3515517C1
CONNECTOR 3534572C1 B2 A39 16 GY 3573312C1

BODY LOCK 3536085C1 B2**** A39 16 GY 3573311C1
3599541C1
B2**** A39A 16 GY 3573311C1
B3 A67TA 18 PK 3534164C1
B4* A71B 16 OR 3573312C1
B4* A71A 16 OR 3573312C1
B4* A71A 18 OR 3534164C1
% CRIMPED TOGETHER
@ W/ QUALCOMM FOR SLEEPER B4## A71A 16 OR 3573312C1
! W/ 5TH WHEEL JAW UNLOCK B4### A71 16 OR 3573312C1
AND MONITOR EFFECTS C1 (A13FB) - - 3536304C1
* MUTUALLY EXCLUSIVE
%# W/ SLEEPER TRIPMETER C1 A13FM 12 PK 3536304C1
%% W/ TELEMATICS C2 (A13FB) - - 3536306C1
& W/ QUALCOMM FOR DAYCAB C3 (A13FA) - - 3536304C1
&& W/ BEACON LIGHT FOR SLEEPER
## FOR RUSSIAN PROSTAR C4 (A13FA) 3536306C1
#### W/BEACON LIGHT D1* A97VT1 12 PL 3516158C1
@@@ W/BENDIX LANE DEPART D1* A72A 16 GY 3515517C1
@@@@ W/TECTRAN TRAILER SELECT
*** W/PEOPLE NET (DAYCAB) D1#### A13BL1 18 BK 3515517C1
**** DRAIN VALVE W/AUTO HEATER D2 A98M 18 BK 3534164C1
### BACKUP LT W/ALLISION TCIO XMSN D3! A116M 18 GY 3515517C1
D3&& A13BL1 18 PK 3515517C1
D3@@@ A13COG2 16 PK 3573312C1
D3@@@@ A13CB 10 PK 3515518C1
CHART CONTINUED ON SHEET 10A
D4 A28V 18 TN 3534164C1
E1 (A13FB) - - 3536304C1
E2 (A13FB) - - 3536306C1
E3 (A13FA) - - 3536304C1
E4 (A13FA) - - 3536306C1

0488 20MAY14 REVISED AND REDRAWN. F 92447S
61802Y 11MAR09 AE08058107 010
358
14.20. CONNECTOR BODY COMPOSITE (1014), P. 10A
CHAPTER 14
NAVISTAR, INC.
FUSE BLOCK 5
(1014)

F1 - - - -
F2 - - - -
A C E G J F3 - - - -
1 F4 - - - -
G1 (A13FB) - - 3536304C1
2 G2 (A13FB) - - 3536306C1
G3 (A13FA) - - 3536304C1
3 G3@@ A13FK 12 PK 3573312C1

G4 (A13FA) - - 3536306C1
4 H1 A67CC 16 PK 3573312C1
B D F H H1** A67A 16 PK 3573312C1

H1%%% A13AM 18 RD 3534164C1
H1%%% A13T 18 RD 3534164C1
CONNECTOR 3534572C1 H2%%% A13COG 16 PK 3573312C1
BODY LOCK 3536085C1 H2* A88V 18 LTGN 3534164C1
3599541C1
H2* A13COG2 16 PK 3573312C1
H3 A87C 18 GY 3534164C1
% CRIMPED TOGETHER H4 A13EH 18 PK 3534164C1
** W/ SMARTCRUISE ONLY
J1% A13FD 18 PK 3573312C1
(VORAD VS-400)
* MUTUALLY EXCLUSIVE A13FE 18 PK 3573312C1
@@ N/ IGNITION RELAY 3 (A13FB) - - 3536306C1
%%% W/BASE HARNESS W/DFM
J2@@ A13FB 12 PK 3573311C1
A13FE 18 PK 3573312C1
J3% A13FF 18 PK 3573312C1
(A13FA) - - 3536306C1
CHART CONTINUED FROM SHEET 010

FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 COLLISION AVOIDANCE FRONT
F5-B G2, H2 10/5 3534209C1 3536178C1 PTO / LANE DEPARTURE SYSTEM
F5-C G3, H3 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F5-D G4, H4 10 3534209C1 3536178C1 SECONDARY GAUGE CLUSTER
F5-E C1, D1 10 3534209C1 3536178C1 CLUSTER / CAB HAVC CONTROLLER W/ ICON
10 CLUSTER / CAB HAVC CONTROLLER W/ ICON
F5-E C1, D1 3534209C1 3536178C1
10/5 CAB HVAC CPM W/ ICON / BEACON N/ ICON
F5-F C2, D2 10 3534209C1 3536178C1 DATA LINK TRANSDUCER
F5-G C3, D3 - - - -
5A ALTERNATOR WARNING
F5-G C3, D3 10A - - 5TH WHEEL JAW UNLOCK AND MNTR
5A BEACON W/ ICON
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 15 3534210C1 3536179C1 AIR DRYER
F5-L A3, B3 - - - COLLISION AVOIDANCE SIDE
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS

J1, J2 3600329C1 IGNITION RELAY # 2 *
J3, J4 3600329C1 IGNITION RELAY # 3 *

0488 20MAY14 ADDED CIRCS A13AM,A13TC 92447S
A13COG AT R/D 1014. 72376Z 26AUG10 AE08058107 10A
359
CHAPTER 14
NAVISTAR, INC.

A1 A19V 16 GY 3573312C1
FUSE BLOCK 6
(1015) A1* A19V 16 GY 3536302C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) A2 A14A 20 PK 3535484C1
A2@ A14A 20 PK 3536294C1
A3 A75WA 14 RD 3573312C1
A3@ A75WAB 14 RD 3536299C1
A3 A70BF 14 RD 3536299C1
A4 A75 12 LTGN 3573311C1
A4% A75 12 LTGN 3536299C1
B1 A14RA 12 RD 3573311C1
B2 A14NC 12 RD 3573311C1
B3 A14HF 12 RD 3573311C1
B4 A14FE 12 RD 3573311C1
D C C1 A87-G 18 WH 3536302C1
C2 A87D 18 GY 3536302C1
4
C3 A19A 18 GY 3534164C1
C3* A19A 18 GY 3515517C1
3
C4 A19 16 GY 3573312C1
C4* A19 16 GY 3536302C1
2
D1 AA87F 18 GY 3534164C1
D2 A13AA 18 PK 3534164C1
1
D3 A19V 16 GY 3573312C1
D4 A19-GB 18 WH 3534164C1
1 2 3 4
B
A
* W/FUEL WATER SEPERATOR
# ELECTRIC VEHICLE MONITORING DRIVER DISPLAY
@ NO IDLE HEATER W/KEY OFF
% W/HVAC BLOWER MOTOR W/NO IDLE HEAT
CONNECTOR 3599501C1
BODY LOCK 3599541C1

FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 - - - OPEN
F6-C A2, B2 10 3534209C1 3536178C1 DRIVER DISPLAY
F6-D A1, B1 20 3534211C1 3536180C1 FUEL HEATER

C3, C4, D3, D4 3600330C1 FUEL HEATER
C1, C2, D1 ,D2 3600330C1 WASHER BOTTLE

61802Y 12MAR09 AE08058107 011
360
CHAPTER 14
NAVISTAR, INC.
FUSE BLOCK 7
(1016)
E3 A13FM 12 PK 3536301C1
E4 (A70J) 3536299C1
A C E G J F1 A14RD 12 RD 3573311C1
1 F2 A14RB 12 RD 3573311C1
F3 A22AA 12 RD 3516158C1
2 F3 A22AA 16 PK 3573312C1
F4 A14HC 12 RD 3573311C1
3 F4 A14HC 10 RD 3573311C1
G1@@@@ A12Q 18 LTBL 3515517C1
4 G1 A72AJ 16 OR 3573312C1
B D F H G1 A72 18 OR 3534164C1
G1* A72EC 18 OR 3534164C1
CONNECTOR 3534572C1
G1** A72CG 18 OR 3515517C1
BODY LOCK 3536085C1
3599541C1 G1# A72F 16 OR 3573312C1
G1**** A72F 16 OR 3515517C1
A1 A75C 10 LTGN 3573311C1
G2* A94TA 12 GY 3573311C1
A1** A14CN 12 RD 3516158C1
G2** A72CC 12 OR 3516158C1
A2 A65BD 16 OR 3573312C1
G2*** A72V 12 DKBL 3516158C1
A2## A14JAB 16 RD 3573312C1
G2 A14SC 12 RD 3573311C1
A3 A13FG 12 PK 3573311C1
G2# A72V 12 DKBL 3573311C1
A4% A14VB 10 RD 3573311C1
G2## A12BB 18 LT BL 3515517C1
A4% A14FDT 14 RD 3573312C1
G3 A70D 14 RD 3516158C1
B1 A14ND 12 RD 3573311C1
G3 A70C 18 OR 3534164C1
B2% A14MD 12 RD 3573310C1
G4 (A70J) 3536299C1
B2% A14MD 12 RD 3573311C1
H1 - - - -
B2## A14 12 RD 3573311C1
H2 - - - -
B3 A39A 16 GY 3573312C1
H3 - - - -
B3 A72AJ 16 OR 3573312C1
H4 - - - -
B3## A13TA 16 PK 3573312C1
J1** A72A 12 OR 3573311C1
B4@ A14NA 12 RD 3573311C1
J1%% A14CM 12 RD 3516158C1
B4@@ A14NA 12 RD 3573311C1
J1%%% A72A 12 OR 3516158C1
C1 - - - -
J1 A14BA 14 RD 3516158C1
C2 - - - -
J1*# A14BA 14 RD 3573312C1
C3 - - - -
J1%%% A72AD 12 OR 3573311C1
C4 - - - -
J1* A94TC 12 GY 3573311C1
D1 - - - -
J2** A72-G 18 WH 3573312C1
D2 - - - -
J2%% A11-GC 18 WH 3515517C1
D3 - - - -
J2* A72-GB 18 WH 3573312C1
D4 - - - -
J2** A72-GA 18 WH 3573312C1
E1 A14VA 10 RD 3573311C1
J2* A72-GC 18 WH 3573312C1
E1*** A14FDU 16 RD 3573312C1
J2%%% A72-GA 16 WH 3515517C1
E2 A14SC 12 RD 3573311C1
J2 A72-GA 16 WH 3573312C1
E2* A72E 18 OR 3534164C1
J2*# A12-GR 18 WH 3515517C1
E2*** A14CM 12 RD 3516158C1
J2%%% A72A-G 16 OR 3573312C1
E2**** A12A 12 OR 3516158C1
J3 A70T 12 OR 3573311C1
E2#@ A72A 12 OR 3573311C1
J4 A70-GT 18 WH 3534164C1
E2## A14BA 14 RD 3516158C1
% MUTUALLY EXCLUSIVE %%% ISO TRAILER SOC N/SWITCH

* W/ SWITCH CONTROLLED CENTER PIN ## FOR RUSSIAN PROSTAR
# W/ AUX ISO TRAILOR SOCKET **** ISO TRAILER SOCKET W/SWITCH
@ W/ STD BATTERY FEED ** W/AUXILIARY TRAILER SOCKET
@@ DUAL BATTERY FEED W/ LOAD SHEDDING *** W/FDT SYSTEM FOR DAYCAB
@@@@ DAYCAB ACC FEED W/BODY BUILDER COIRING #### W/SMARTWAVE TIRE PRESUURE MONITOR SYSTEM
%% W/AUXILLARY TRAILER SOCKET(SLEEPER CAB) @@@ STANDARD BATTERY FEED

FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 SLEEPER FUSE PANEL FEED
F7-B E2, F2 25 / 10 3534209C1 3536178C1 TRLR SOCKET AUX / SWITCHED CENTER PIN / ISO
F7-C E3, F3 - - - OPEN
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 30 3534213C1 3536182C1 SLEEPER HVAC BLOWER
F7-F A2, B2 15 3534210C1 3536179C1 CUSTOMER SUPPLIED WORK LIGHT
F7-G A3, B3 5 3534208C1 - IBBE STAND ALONE REAL TIME CLOCK
F7-H A4, B4 30 3534213C1 3536182C1 SLEEPER FUSE PANEL FEED

G1, G2, J1, J2 3600329C1 TRAILER AUX / SOCKET CENTER PIN
G3, G4, J3, J4 3600329C1 TRAILER STOP LIGHTS

61802Y 12MAR09 AE08058107 012
361
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NAVISTAR, INC.
FUSE BLOCK 8 % CRIMPED TOGETHER

(1017) * IGNITION FEED WIRING
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) # REMOTE START / STOP IGNITION FEED
& IGNITION CENTRE PIN FEED
A C E G J ## N/ IDLE HEAT - CAB
1 ** TRAILER TRACKS FOR SLEEPER & DAYCAB
&& ANTILOCK BRAKES W/ WABCO
2 ! TRAILER SOCKET W/ SW CONTRLLED CENTER PIN
3 !! BATTERY CENTER PIN SOCKET
%% FOR RUSSIAN PROSTAR
4 ^^ BATERY CENTER PIN SOCKET
B D F H
#### NO IDLE HEAT COIRING
CONNECTOR 3534572C1 *** W/PEOPLE NET (DAY CAB)
BODY LOCK 3536085C1 **** W/POWER REMOTE MODULE
3599541C1 ### W/DAYCAB N/LOAD SHADDING
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A1 A14NJ 12 RD 3536301C1 F1 A14U 16 RD 3573312C1
A2 A14JE 12 RD 3573311C1 F1*** A14EA 14 RD 3516158C1
A3 A94TT2 14 GY 3573312C1 F1**** A20 16 LTGN 3573312C1
A4 A14JD 12 RD 3573311C1 F2 A14HE 12 RD 3573311C1
B1%% A14TA 16 RD 3573312C1 F3 A97DF 16 PL 3573312C1
B1 A94AE 12 GY 3573311C1 F4 A14JC 12 RD 3573311C1
B2 A14A 18 RD 3515517C1 F4### A14JC 10 RD 3573311C1
B3 A94TT 14 GY 3573312C1 G1## A75TP 18 LTGN 3515517C1
B4 A97VT 12 PL 3573311C1 G2 - - - -
C1 (A14NJ) - - 3536301C1 G3 A13FH 18 PK 3573312C1
C2 - - - - G3%# A13FF 18 PK 3573312C1
C3 - - - - G4 (A94TC) - - 3536299C1
C4 - - - - G4& A94TV 12 GY 3573311C1
D1 - - - - H1 - - - -
D2 - - - - H2 A75TD 18 LTGN 3515517C1
D3 - - - - H2#### A75TP 18 LTGN 3534164C1
D4 - - - - H3 - - - -
E1 (A14NJ) - - 3536301C1 H4 - - - -
E2 A94AY 12 GY 3573311C1 J1 A75TR 18 LTGN 3515517C1
E2&& A94AY 14 GY 3516158C1 J2 A75T-GD 18 LTGN 3515517C1
E3 A13FS 12 PK 3573311C1 J3& A94T 12 GY 3573311C1
E4! A94T 12 GY 3573311C1 J3! A94TB 12 GY 3573311C1
E4& A94TV 12 GY 3573311C1 J3** A944TT1 12 GY 3573311C1
E4!! A94TC 12 GY 3573311C1 J4% A13-GFF 18 WH 3573312C1
E4^^ A94T 10 GY 3573311C1 J4 A12-G 18 WH 3573312C1

FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 VEHICLE SENSOR MODULE
F8-B E2, F2 30/15 3534213C1 3536182C1 TRACTOR ABS ECU
F8-C E3, F3 5 3534208C1 - REMOTE ENG CONT PTO MAXXFORCE
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER ABS ECU
F8-E A1, B1 15 3534210C1 3536179C1 SKIRT LIGHTING
F8-F A2, B2 30 3534213C1 3536182C1 TRANSMISSION - SEE NOTE 1
F8-F A2, B2 20 3534213C1 3536182C1 INTERNATIONAL ENGINE ACTUATOR
F8-G A3, B3 5 3534208C1 - TRAILER TRACS
F8-H A4, B4 30 3534213C1 3536182C1 ENGINE ECU
F8-H A4, B4 25/10 3534213C1 3536182C1 INTERNATIONAL ENGINE ECM

G3, G4, H4, J3, J4 3600329C1 TRAILER ABS ECU
G1, G2, J1, J2 3600329C1 ICON ACCESSORY NO IDLE HEAT CONTROL
NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN

61802Y 11MAR09 AE08058107 013
362
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NAVISTAR, INC.
FUSE BLOCK 9
(1018)
** N/ IDLE HEAT - CAB

A C E G J ## W/ REMOTE START / STOP
1 @ AUTO START/STOP
**** W/MANUAL XMSN WIRING W/AUTO START STOP
### W/BENDIX LANE DEPART
2
3
A104AN 16 DKBL
F1## 3573312C1
A104AP 18 DKBL
4
F1** A75TL 18 LTGN 3515517C1
B D F H
F2** A75TC 18 LTGN 3515517C1
CONNECTOR 3534572C1 F2## A104AJ 16 DKBL 3573312C1
BODY LOCK 3536085C1
F3 A14JAB 16 RD 3573312C1
3599541C1
F4 A14KL 12 RD 3573311C1
A104AL 16 DKBL
A1 A81C 12 LTGN 3573311C1 G1## 3573311C1
A104AK 16 DKBL
A2 A75AJB 16 LTGN 3573312C1
G1** A75TK 18 LTGN 3515517C1
A3 - - - -
G2** A75TD 18 LTGN 3515517C1
A4@ A14BD 12 RD 3573311C1
A104-G 18 WH
B1 A14NB 12 RD 3573311C1 G2## 3573312C1
A104-GA 18 WH
B2 A75AJC 18 LTGN 3534164C1
G3* A13BLT 18 PK 3515517C1
B3 A14KJ 12 RD 3573311C1
G4 A14BLT 14 RD 3573312C1
B4@ A14BE 16 RD 3573311C1
H1 A104AP 18 DKBL 3515517C1
B4@ A14BR2 14 RD 3573311C1
H1@ A11-GR 18 WH 3515517C1
C1 A81B 12 LTGN 3573311C1
H1## A104AP 18 DKBL 3534164C1
C2 A14TR1A 16 RD 3515517C1
H1**** A11-GR 18 DKBL 3534164C1
C3 - - - -
H2 A9RB 18 GY 3534164C1
C4 - - - -
H2@ A14BE 16 RD 3536295C1
D1 A14MB 12 RD 3573311C1
H2**** A15XM 18 RD 3573312C1
D2 A14TRI 16 RD 3573312C1
H3 - - - -
D3 - - - -
H4 - - - -
D4 - - - -
J1 A104AR 18 DKBL 3515517C1
E1 - - - -
J1@ A104SR 18 DKBL 3515517C1
E2 - - - -
J2 A104-GA 18 WH 3534164C1
E3 A14 12 RD 3573311C1
J2@ A104BC 18 DKBL 3534572C1
E4 A14BLT 14 RD 3573312C1
J2**** A104BC 18 DKBL 3534164C1
E4### A14CSB 16 RD 3573312C1
J3 A58BLT 14 BN 3516158C1
J4 A13-G8M 18 WH 3534164C1

FUSE CIR BREAKER
F9-A C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - DRIVER
F9-B C2, D2 7.5/3 3546109C1 3536177C1 ICON OR TRI-PAC
F9-C E3, F3 10 3534209C1 3536178C1 INTERNATIONAL ENGINE AFTER TREATMENT
F9-D E4, F4 20 3534211C1 3536180C1 INTERNATIONAL ENGINE ECM RELAY
F9-E A1, B1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F9-F A2, B2 5 3534208C1 - NO IDLE HEAT CONDENSATION MODULE
F9-G A3, B3 20 3534211C1 3536180C1 INTERNATIONAL ENGINE
F9-H A4, B4 20 3534211C1 3536180C1 AUTO START/STOP REMOTE PWR MODULE

H1, H2, J1, J2 3600330C1 SEE NOTE 1
G1, G2, F1, F2 3600330C1 SEE NOTE 2
G3, G4, H4, J3, J4 3600329C1 INTERNATIONAL ENGINE
NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY
NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY

61802Y 11MAR09 AE08058107 014
363
CHAPTER 14
NAVISTAR, INC.

A97FA 16 PL
C3@ 3573312C1
FUSE BLOCK 10 A71B 16 OR
(1019) C4*** A92DN 18 TN 3573312C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) C4*** A92DN1 18 TN 3573312C1
C4### A92#165 18 TN 3515517C1
A C E G J C4#### A92#165 18 TN 3534164C1

C4 A71-G 18 WH 3534164C1
1
C4@ A92F 18 TN 3534164C1
C4^ A92#165 18 TN 2003343C1
2 D1 - - - -
D2 - - - -
3 D3 - - - -
D4 - - - -
4 E1^ A92BT 18 RD 3534164C1
B D F H E2@@ A14CA 12 RD 3573311C1
CONNECTOR 3534572C1 E2** A14CK 12 RD 3516158C1
BODY LOCK 3536085C1 E2 A14SAC 12 RD 3573311C1
CAV CIR GAUGE COLOR TERMINAL E3 - - - -
A53ABA 18 YL E4** A14CL 12 RD 3516158C1
A1* 3573312C1
A53AB 18 YL E4 A14SBC 12 RD 3573311C1
A1** A72CJ 18 OR 3515517C1 F1 A116L-G 18 WH 3515517C1
A2 A52AB 18 YL 3534164C1 F1^ A14JF 16 RD 3573312C1
A2** A72CD 12 OR 3573311C1 F1^ A14HF 16 RD 3573312C1
A3*** A92-GN1 18 WH 3536295C1 F1^ A14JH 16 RD 3573312C1
A3*** A92-GBQ 18 WH 3536295C1 F2& A14RC 12 RD 3573311C1
A3@ A92H 18 TN 3534164C1 F2%% A116LB 18 GY 3515517C1
A3 A71C 18 OR 3534164C1 F3 - - - -
A3^ A71B 18 OR 3534164C1 F4 A14NH G1 RD 3573311C1
A4*** A92A1 16 TN 3573312C1 G1## A14SAB 18 RD 3534164C1
A4 A71BD 16 OR 3573312C1 G1@@ A12CE 18 LTBL 3515517C1
A4@ A92E 16 TN 3573312C1 G1** A72CE 18 OR 3515517C1
A4 A71BA 16 OR 3573312C1 G1%% A116LZ 18 GY 3515517C1
B1 - - - - G2@@ A14CA 12 RD 3516158C1
B2 A53ABA 18 YL 3534164C1 G2** A72CA 12 OR 3516158C1
B3 - - - - G2## A14SAC 12 RD 3573311C1
B4 A97F 16 PL 3573312C1 G2%% A116L 18 GY 3515517C1
C1** A14CN 12 RD 3516158C1 G3 A14SBB 18 RD 3534164C1
C1 A50S 18 YL 3534164C1 G3** A72CF 18 OR 3515517C1
C2** A11-GD 18 WH 3515517C1 G4** A72CB 12 OR 3516158C1
C2# A53-GBE 18 GY 3515517C1 G4 A14SBC 12 RD 3573311C1
C2**** A53-GBE 18 GY 3534164C1 H1@@@ A116U-G 18 WH 3534164C1
C2 A53-GBE 18 GY 3534164C1 H1 A116U-G 18 WH 3515517C1
C3*** A92A18 16 TN 3573312C1 H2@@@ A116UB 18 GY 3534164C1
C3^ A71B 18 OR 3573312C1 H2 A116UB 18 GY 3515517C1
C3^ A71 16 OR 3573312C1 H3@@@ A116L-G 10 WH 3534164C1
H4@@@ A116LB 18 GY 3534164C1
* W/ TRIPMASTER J1** A14CK 12 RD 3516158C1
@ ULTRASHIFT XMSN
& STANDARD BATTERY FEED J1@@ A12CF 14 LTBL 3516158C1
## W/ DUAL CUSTOMER ACCESSORY J1## A14SAD 12 LTGN 3573311C1
%% W/ 5TH WHEEL JAW AND MONITOR EFFECTS J1%% A116UZ 18 GY 3515517C1
^ W/ ALLISION TC10 TRANSMISSION
** AUXILARY TRAILER SOCKET J2** A11-GA 18 WH 3515517C1
*** W/ENG BODY BLDR W/REMOTE ENG W/ULTRASHIFT J2## A14-GSB 18 WH 3534164C1
****W/DAY CAB TRIPMASTER J2%% A116U 18 GY 3515517C1
# W/SLEEPER TRIPMASTER
### BACKUP LIGHT W/ALLISON TC10 XMSN J3** A14CL 12 RD 3516158C1
#### BACKUP LIGHT W/ALLISON TC10 XMSN & WORKLIGHT FEED J3@@@ A116LZ 18 GY 3515517C1
@@ REFRIGERATOR PWR CONTROL J3 A14SBD 12 LTGN 3573311C1
@@@ W/5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS
J4 A14-GSD 18 WH 3534164C1

- - REVISED AND REDRAWN. D 92447S
61802Y 11MAR09 AE08058107 015
364
CHAPTER 14
NAVISTAR, INC.
CONTINUED FROM SHEET 015

FUSE CIR BREAKER
F10-A E1, F1 - - - 5TH WHL JAW MONITOR - LOCK
F10-B E2, F2 30 3435213C1 3536182C1 CUSTOMER ACCESSORY # 1
F10-C E3, F3 - - - OPEN
F10-D E4, F4 30 3435213C1 3536182C1 CUSTOMER ACCESSORY # 2 / ICON

A1, A2, B2, C1, C2 3600329C1 TRIPMASTER HEADLIGHT INPUT
A3, A4, B4, C3, C4 3600329C1 SEE NOTE 1
G1, G2, H2, J1, J2 3600329C1 CUSTOMER ACCESSORY # 1
G3, G4, H4, J3, J4 3600329C1 CUSTOMER ACCESSORY # 2
NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP

/ALLISON TC10 XMSN BACKUP RELAY

92447S 25FEB14 AE08058107 15A
365
CHAPTER 14
NAVISTAR, INC.
FUSE BLOCK 11 CAV CIR GAUGE COLOR TERMINAL

(1020) A1 A13FK 18 PK 3573312C1
A1*** A13AA 18 PK 3573312C1
A2**** A97VT1 14 VT 3573311C1
A2*** A97AA 18 VT 3573311C1
A3 - - - -
A4 - - - -
B1 A97VT 12 PL 3573311C1
B2 A13-GFK 18 WH 3515517C1
A
B3 - - - -
B4 - - - -
B
C1 A88VA 18 LTGN 3534164C1
C1 A12-GR 18 WH 3536295C1
C
C1 A70-GC 18 WH 3536295C1
4
C2 A88C 18 LTGN 3534164C1
D
C2 A70BF 14 RD 3516158C1
3
4 3 2 1 C3%** A88V 18 LTGN 3573312C1
C3 A88VA 18 LTGN 3573312C1
2
C3 A88V 18 LTGN 3534164C1
C4 A88B 18 LTGN 3534164C1
1
D1 A9ZC 18 GY 3534164C1
D1 A70BB 14 RD 3516158C1
F E
D2 A70C 14 RD 3516158C1
D2 A88A 18 LTGN 3534164C1
D3%** A9ZB 18 GY 3573312C1
D3%** A9ZC 18 GY 3573312C1
CONNECTOR 3599540C1 D3* A9ZB 18 GY 3534164C1
BODY LOCK 3599541C1
D4 A88 18 LTGN 3534164C1
E1% A14SA 18 RD 3573312C1
E1 A14SB 18 RD 3573312C1
E1# A14SA 18 RD 3534164C1
E1### A14CB 18 RD 3515517C1
% CRIMPED TOGETHER
E2 A14NF 12 RD 3573312C1
* W/ SINGLE PTO OVERLAY
** W/ DOUBLE PTO OVERLAY E2#### AA14NF 12 RD 3573311C1
# W/ SINGLE CUSTOMER ACCESSORY E3 A14HD 12 RD 3573312C1
@ W/ TIRE PRESSURE DISPLAY
E4%% A13FK 18 PK 3573312C1
## W/ PRODUCTIVITY DISPLAY
@@ W/ INTERNATIONAL ENGINE & REMOTE E4*** A13FH 18 PK 3573312C1
START / STOP F1 A14NE 12 RD 3573311C1
%* W/ BENDIX ABS
F2 A14SE 18 PK 3534164C1
%# W/ WABCO ABS
#* W/ REMOTE START / STOP F2%@ A14SE 18 RD 3573312C1
%% MUTUALLY EXCLUSIVE F2 A22D 18 TN 3573312C1
*** STANDARD IGN FEED
F2## A14A 20 PK 3535484C1
**** ENGINE ECM POWER W/ULTRASHIFT 3
### REFRRIGERATOR POWER CONTROL F3% A75TR 18 LTGN 3536295C1
#### W/STANDARD BATTFEED W/LOAD SHEDDING W/PDM F3 A75T 18 LTGN 3536295C1
F4%* A94V 18 GY 3534164C1
F4%# A94V 14 GY 3516158C1

FUSE BREAKER
F11-A E1, F1 5 3534208C1 N/A CUSTOMER ACCESSORY SWITCH FEED
F11-B E2, F2 5 3534208C1 N/A DRIVER DISPLAY / SECONDARY DISPLAY
F11-C E3, F3 5 3534208C1 N/A ICON / NO - IDLE RELAY
F11-D E4, F4 10 3534209C1 N/A TRACTOR ABS ECU

MERITOR FREEDOMLINE TRANSMISSION W/ ICON
A1, A2, B1, B2 3600330C1
INTERNATIONAL ENGINE ACTUATOR
A3, A4, B3, B4 - NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 PTO B
C3, C4, D3. D4 3600330C1 PTO A

61802Y 11MAR09 AE08058107 016
366
14.28. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17
CHAPTER 14
NAVISTAR, INC.

1 A11-GCB 12 WH 3612307C1
1 A11-GCB 14 WH 3613770C1
2 A56-GT 18 WH 3613771C1
GROUND 3 A17-GC 18 WH 3613771C1

(1023) 4 A97-GA 18 WH 3613771C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 5 A78-GA 16 WH 3613770C1
6 A78-GB 16 WH 3613770C1
7 A19-GB 18 WH 3613771C1
14 7 8** A67-G 18 WH 3613771C1
8* A67-GK 18 WH 3613771C1
9 A54-GX 16 WH 3613770C1
10 A65-GW 18 WH 3613771C1
11 A72-GA 16 WH 3613770C1
11## A72-GA 18 WH 3613771C1
11# A72-GC 18 WH 3613771C1
12 A75T-G 18 LTGN 3613771C1
12 A11-GR 14 WH 3613770C1
13 A11-GC 14 WH 3613770C1
8 1 14 A72-GB 18 WH 3613771C1
14 A72A-GA 18 OR 3613771C1
CONNECTOR 3613769C1 * W/ EATON VORAD VS-400

@ STANDARD GROUND W/SLEEPER
** W/ COLLISION WARNING-VORAD(EVT-300)
# TRLR SOCKET W/ SW CONTROLLED CENTER PIN
## W/ AUXILIARY TRAILER SOCKET
@@ ISO TRAILER SOCKET N/SWITCH.
J1939 SPLICE
(1024)
A A5RF(-) 18 GN 3534164C1
A M B A5FA(-) 18 GN 3534164C1
B* A5FA(-) 18 GN 3534164C1
B L C A5RH(-) 18 LTGN 3534164C1
C K D A5RH(-) 18 LTGN 3534164C1

E A5J(-) 18 GN 3534164C1
D J F A5RJ(-) 18 GN 3534164C1
G A5RJ(+) 18 YL 3534164C1
E H H A5J(+) 18 YL 3534164C1
F G J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
CONNECTOR 3601838C1 L A5FA(+) 18 YL 3534164C1

L* A5FA(+) 18 YL 3534164C1
M A5RF(+) 18 YL 3534164C1
* W/ ALLISON TC10
TRANSMISSION

0488 20MAY14 MVD R/D 1025 TO SHEET E 92447S
018. 61802Y 11MAR09 AE08058107 017
367
14.29. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18
CHAPTER 14
NAVISTAR, INC.

A A5RD(-) 18 GN 3534164C1
J1939 ADAPTER
B A5HA(-) 18 GN 3534164C1
(1025)
(LOCATED IN INSTRUMENT PANEL CENTER) C A5RE(-) 18 LTGN 3534164C1
D A5RE(-) 18 LTGN 3534164C1
E* A5K(-) 18 GN 3534164C1
E# A5FD(-) 18 GN 3534164C1
A M F A5RF(-) 18 GN 3534164C1
B L G A5RF(+) 18 YL 3534164C1
H* A5K(+) 18 YL 3534164C1
C K H# A5FD(+) 18 YL 3534164C1
D J J A5RE(+) 18 YL 3534164C1
K A5RE(+) 18 YL 3534164C1
E H L A5HA(+) 18 YL 3534164C1
F G M A5RD(+) 18 YL 3534164C1
* W/ TELEMATICS
# W/ FDT SYSTEM FOR DAYCAB
CONNECTOR 3601838C1
J1939 SPLICE
(1026)
(LOCATED IN INSTRUMENT PANEL CENTER) A A5RB(-) 18 GN 3534164C1
A* A5R(-) 18 GN 3534164C1
B A5P(-) 18 GN 3534164C1
A M C A5RC(-) 18 LTGN 3534164C1

D A5RC(-) 18 LTGN 3534164C1
B L E@ A5L(-) 18 GN 3534164C1
C K E* A5L(-) 20 LTGN 3535484C1

F A5RD(-) 18 GN 3534164C1
D J G A5RD(+) 18 YL 3534164C1
H@ A5L(+) 18 YL 3534164C1
E H
H* A5L(+) 20 YL 3535484C1
F G J A5RC(+) 18 YL 3534164C1
K A5RC(+) 18 YL 3534164C1
CONNECTOR 3601838C1 L A5P(+) 18 YL 3534164C1
BODY LOCK 3601839C1 M A5RB(+) 18 YL 3534164C1
M* A5R(+) 18 YL 3534164C1
* W/ ALL OPTIONS & N/ ABS OR COMPASS
@ W/ SECONDARY DISPLAY & TIRE PRESSURE
GROUND
(1027) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A11-G 14 WH 3613770C1
2 A11-GJ6 18 WH 3613771C1
7 14 3 A11-GJ7 18 WH 3613771C1
4 A11-GAD 18 WH 3613771C1
5 A11-GAE 18 WH 3613771C1
6 A11-GAF 18 WH 3613771C1
7 A11-GAG 18 WH 3613771C1
8 A11-GAH 18 WH 3613771C1
9 A11-GAJ 18 WH 3613771C1
10 A11-GLT 16 WH 3613770C1
11 A11-GW 16 WH 3613770C1
12 A11-GAT 18 WH 3613771C1
13 A11-GTA 16 WH 3613770C1
1 8 14 A64-GA 16 WH 3613770C1
CONNECTOR 3613769C1

0488 20MAY14 MVD R/D 1100M,1101M, D 92447S
1110M & ADDED R/D 1025 & 1027. 61802Y 12MAR09

AE08058107 018
368
14.30. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19
CHAPTER 14
NAVISTAR, INC.

1 - - - -
2B* A98NS 18 BK 1661224C1
PANIC BUTTON
(1111M) 2B# A11-GBC 18 WH 1661224C1
(LOCATED IN INSTRUMENT PANEL CENTER) 3# A98J 18 BK 1661224C1
3* A98Z 18 BK 1661224C1
4 - - - -
10 8 5B - - - -
6 - - - -
3 6
7# A62SDA 18 DKBL 1661224C1
2B 5B 7* A98NL 18 BK 1661224C1
A62SDA 18 DKBL
8# 3541250C1
A62DH 18 DKBL
8* A62DH 18 DKBL 1661224C1
1 4
9 - - - -
9 7 10# A11-GBD 18 WH 1661224C1
10* A11-GAP 18 WH 1661224C1
* W/ TELEMATICS ALERT SWITCH

CONNECTOR 3520850C1 # W/ QUALCOMM PANIC BUTTON
SPARE #1 SPARE #2
(1112) (1113)
(LOCATED NEAR DRIVER SEAT) (LOCATED NEAR PASSENGER SEAT)
B CONNECTOR 1661260C1
BODY LOCK 1661264C1 BODY LOCK 1661264C1
A A
A 3C79B 18 GY 1661262C1 A 3C79C 18 GY 1661262C1
B 3C9BC 18 GY 1661262C1 B 3C9BD 18 GY 1661262C1

1 - - - -
2B A14SA 18 RD 1661224C1
SPARE # 1 2B A14CB 18 RD 1661224C1
(1112M)
3 A14SAA 18 RD 3541250C1
3 A14SAB 18 RD 3541250C1
3 AJMA 18 RD 3541250C1
10 8
3 A12CE 18 LTBL 3541250C1
3 6
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 A14SAA 18 RD 1661224C1
1 4
7 AJMA 18 RD 1661224C1
9 7
8 A62DJ 18 DKBL 1661224C1
9 A14-GSA 18 WH 1661224C1
CONNECTOR 3520850C1 9 A11-GB 18 WH 1661224C1

10 - - - -
SPARE # 2
(1113M) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) 1 - - - -
2B A14SB 18 RD 1661224C1
10 8 A14SBA 18 RD 3541250C1
3
3 6 A14SBB 18 RD 3541250C1
4 - - - -
2B 5B
5B - - - -
6 - - - -
1 4
7 A14SBA 18 RD 1661224C1
9 7 8 A62DK 18 DKBL 1661224C1
9 A14-GSC 18 WH 1661224C1
CONNECTOR 3520850C1 10 - - - -

0488 19MAY14 ADDED R/D'S 1112 AND C 92447S
1113. 61802Y 12MAR09

AE08058107 019
A ND 11 13 M, M O VED CO N N 11 1 0 M
Figure 369 Connector Body Composite (1111M), (1112), (1112M), (1113), (1113M)
369
14.31. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20

CHAPTER 14
NAVISTAR, INC.
SLEEPER CONTROL 1* A104SS 18 DKBL 1661224C1

ENEBLE SWITCH 2B A11-GT 18 WH 3541250C1
(1114M)
A11-GT
(LOCATED IN INSTRUMENT PANEL CENTER) 2B* 18 WH 3541250C1
A11-GS
3 A9RA 18 GY 1661224C1
10 8 3* A104SP 18 DKBL 1661224C1
4 - - - -
3 6
5B A104A 18 DKBL 1661224C1
2B 5B 6 A104AD 18 DKBL 1661224C1
CONNECTOR 3520850C1
7* A104SR 18 DKBL 1661224C1
8@ A63DF 18 DKBL 1661224C1
1 4 8* A62DF 18 DKBL 1661224C1
9 7 9 - - - -
* W/ AUTO START STOP
@ W/ REMOTE START STOP 10 A63-G 18 WH 1661224C1
10* A11-GT 18 WH 3541250C1
ENGINE PRE HEAT

1 - - - -
2B A75TN 18 LTGN 1661224C1
10 8 3 A75TF 18 LTGN 1661224C1
3 6 4 - - - -
5B - - - -
2B 5B
6 - - - -
CONNECTOR 3520850C1
A75TE 18 LTGN
7% 3541250C1
A75TF 18 LTGN
1 4
8 A62DF 18 DKBL 1661224C1
9 7 9 A75TM 18 LTGN 1661224C1
% CRIMPED TOGETHER
10 A75T-GC 18 LTGN 1661224C1
TRI-PAC
(1116M)
1 A14TRIA 16 RD 1661226C1
10 8 2B A77SBY 16 LTGN 1661226C1
3 13TRIA 16 PK 1661226C1
3 6
4 - - - -
2B 5B 5B - - - -
CONNECTOR 3520850C1
6 - - - -
7 - - - -
1 4 8 A62DF 18 DKBL 1661224C1

9 - - - -
9 7 10 A62-GBN 18 WH 1661224C1
BEACON LIGHT
(1117M)
1 - - - -
10 8 2B A13BL1 18 PK 1661224C1
A13BL2
3 6 3 18 PK 3541250C1
A13BLT
2B 5B 4 - - - -
CONNECTOR 3520850C1
5B - - - -
6 - - - -
7 A13BL2 18 PK 1661224C1
1 4
8 A62DK 18 DKBL 1661224C1
9 7 9 A13-GBL 18 WH 1661224C1
10 - - - -


AE08058107 020
Figure 370 Connector Body Composite (1114M), (1115M), (1116M), (1117M)
370
14.32. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21
CHAPTER 14
NAVISTAR, INC.
COGNEX DEPART
(1118M)

1 A11COG1 18 WH 1661224C1
10 8
2B A67COG 18 WH 1661224C1
3 6 3 A11COG3 18 WH 1661224C1
3 A67COG1 18 WH 1661224C1
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A67EN 16 TN 1661224C1
8 A67NA 16 TN 1661224C1
9 7
9 A13COG1 16 PK 1661224C1
10 A13COG3 16 PK 1661224C1
CONNECTOR 3520850C1 10 A11COG 18 WH 1661224C1
AUX AUDIO INPUT

(1119F)
A A86COM 18 LT GN 1661262C1
BA B A86GND 18 LT GN 1661262C1
C A86LAUD 18 LT GN 1661262C1
C D
D AF86RAUD 18 LT GN 1661262C1
CONNECTOR 1667529C1
BODY LOCK 1667530C1
BENDIX DEPART
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) 1 A67COG1 18 GY 1661224C1
2 A11COG1 18 WH 1661224C1
10 9 3 - - - -
1 5 4 A67COG2 18 GY 1661224C1
5 - - - -
2 6
6 - - - -
7 - - - -
3 7 8 - - - -
4 8 9 A67EN 16 TN 1661224C1
12 11 10 A13COG3 16 PK 1661224C1
11 A67NA 16 PL 1661224C1
12 A13COG1 16 PK 1661224C1
CONNECTOR 3928059C1
TRLR SPARE #1
(1120M)
1 - - - -
2B A12B 18 LT BL 1661224C1
10 9 3* A72JMAA 18 RD 3541250C1
1 5 3* A72CE 18 OR 3541250C1
4 - - - -
2 6
5B - - - -
6 - - - -
3 7 7 A72JMAA 18 RD 1661224C1
4 8 8 A62B 18 DK BL 1661224C1
12 11 9 A11-GG 18 WH 1661224C1
10 - - - -
* AUXILIARY TRAILER SOCKET (SLEEPER CAB)

CONNECTOR 3520850C1

0488 19MAY14 ADDED R/D 1119F,1119M, F 92447S
1120M AND MVD R/D1200,1210,1215,1220,1230. 61802Y 11MAR09 AE08058107 021
Figure 371 Connector Body Composite (1118M), (1119F), (1119M), (1120M)
371
14.33. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A
CHAPTER 14
NAVISTAR, INC.
TRLR SPARE #2
(1121M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
1 - - - -
8 10 2B A12C 18 LT BL 1661224C1
3* A72JMBB 18 RD 3541250C1
6 3
3* A72CF 18 OR 3541250C1
5B 2B 4 - - - -
5 - - - -
6 - - - -
7 A72JMBB 18 RD 1661224C1
4 1
8 A62C 18 DK BL 1661224C1
7 9 9 A11-GJ 18 WH 1661224C1
10 - - - -

CONNECTOR 3520850C1
TRLR SPARE #2
(1122M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) CAV CIRC GAUGE COLOR TERMINAL
1 - - - -
2B A12E 18 LT BL 1661224C1
8 10 3* A72JMCC 18 RD 3541250C1
3* A72CJ 18 OR 3541250C1
6 3
4 - - - -
5B 2B 5 - - - -
6 - - - -
7 A72JMCC 18 RD 1661224C1
8 A62E 18 DK BL 1661224C1
4 1
9 A11-GK 18 WH 1661224C1
7 9 10 - - - -

CONNECTOR 3520850C1
SLEEPER NO IDLE ENGINE HEAT

(1124M)
TRLR SPARE #3
(1123M)
8 10 (LOCATED ON LEFT FRAME 8 10
RAIL BEHIND CAB)
6 3 6 3
5B 2B 5B 2B
4 1 4 1
7 9 7 9
CONNECTOR 3520850C1 CONNECTOR 3520850C1
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
1 - - - - 1 - - - -
2B A12D 18 LT BL 1661224C1 2B A75AF 18 LT GN 1661224C1
3 A72JMDD 18 RD 3541250C1 3 A75HB 18 LT GN 1661224C1
3 A72CG 18 OR 3541250C1 4 - - - -
4 - - - - 5 - - - -
5 - - - - 6 - - - -
6 - - - - 7* A75AR 18 LT GN 3541250C1
7 A72JMDD 18 RD 1661224C1 7* A75AT 18 LT GN 3541250C1
8 A62D 18 DK BL 1661224C1 8* A62J 18 DK BL 3541250C1
9 A11-GL 18 WH 1661224C1 8* A62AA 18 DK BL 3541250C1
10 - - - - 9 A75AG 18 LT GN 1661224C1
10* A75-GAS 18 LT GN 3541250C1
*SLPR WRG W/NO
10* A75HA 18 LT GN 3541250C1 IDLE DASH SW

90656P 22MAY13 AE08058107 21A
Figure 372 Connector Body Composite (1121M), (1122M), (1123M), (1124M)
372
14.34. CONNECTOR BODY COMPOSITE (1125M), (1200), (1210), (1215), (1220), (1230),
P. 21B
CHAPTER 14
NAVISTAR, INC.
SLEEPER NO IDLE COOL

(1125M) CAV CIRC GAUGE COLOR TERMINAL
1 - - - -
2B A77NE 18 LT GN 1661224C1
8 10 3 - - - -
4 - - - -
6 3 5B - - - -
6 - - - -
5B 2B
7* A75AT 18 LT GN 3541250C1
7* A75HB 18 LT GN 3541250C1
8 A62AA 18 DK BL 1661224C1
4 1 9 A77NF 18 LT GN 1661224C1
10 A75HA 18 LT GN 1661224C1
7 9
*SLPR WRG W/NO IDLE DASH SW
CONNECTOR 3520850C1
HVAC CONTROL CONNECTOR

(1200)
B
A
1 2 3 4 5 6 7 8 9 101112
A1 A73A 18 LTGN 3522073C1 B1 A74D 18 LTGN 3522073C1

A2 A75 18 LTGN 3522073C1 B2 A74E 18 LTGN 3522073C1
A3 - - - - B3 - - - -
A4 A77A 20 LTGN 3534303C1 B4 - - - -
A5 - - - - B5 - - - -
A6 - - - - B6 A74-G 18 WH 3522073C1
A7 - - - - B7 - - - -
A8 - - - - B8 - - - -
A9 A77C 20 LTGN 3534303C1 B9 A74 18 LTGN 3522073C1
CONNECTOR 3534302C1 A10 - - - - B10 A74A 18 LTGN 3522073C1
BODY LOCK 3539892C1 A11 A75AB 18 LTGN 3522073C1 B11 A74B 18 LTGN 3522073C1
3539893C1
A12 A62DA 18 DKBL 3522073C1 B12 A74C 18 LTGN 3522073C1
HVAC UNIT (1210)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) SLEEPER BLOWER
(1215)
CAV CIRCUIT GAUGE COLOR TERMINAL (LOCATED ON PASSENGER SIDE
A A74 18 LTGN 1661261C1 TRANSITION AREA - SLEEPER)
B A74A 18 LTGN 1661261C1
A K
B J C
D
A74B
A74C
18
18
LTGN
LTGN
1661261C1
1661261C1
B
C H
E A74D 18 LTGN 1661261C1
D G A
F A74E 18 LTGN 1661261C1 CONNECTOR 2031522C1
E F
G A77D 20 LTGN 3544254C1 BODY LOCK 2033927C1
H A9AB 20 GY 3544254C1
J A77E 20 LTGN 3544254C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
K A9AC 20 GY 3544254C1 A A75C 10 LTGN 2031531C1 2025427C1
CONNECTOR 3837771C1 B A75-GC 10 WH 2031531C1 2025427C1
BODY LOCK 3540614C1
HVAC LPM HEATER CONTROLLED BLOWER MODULE
(1220) (1230)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) (LOCATED RIGHT SIDE OF IP UNDER FUSE PANEL)
1 - - - -
4 2 - - - -
C D A A75F 18 LTGN 1661208C1
6 B E
B A75-GBM 18 WH 1661208C1
3 3 - - - -
C A75A 18 LTGN 1661208C1
2 4* A75A 18 LTGN 3544884C1
A F D A75B 18 LTGN 1661208C1
5 4# A75B 18 LTGN 3544884C1
E A75AJC 18 LTGN 1661208C1
1 5 A75-G 12 WH 3605694C1
F - - - -
CONNECTOR 6* A75 12 LTGN 3605694C1
3627940C1 CONNECTOR 1661200C1
6# A75E 12 LTGN 3605694C1
* W/STANDARD HVAC BLOWER MOTOR
# HVAC BLOWER MOTOR W/NO IDLE HEAT

92447S 19FEB14 AE08058107 21B
Figure 373 Connector Body Composite (1125M), (1200), (1210), (1215), (1220), (1230)
373
14.35. CONNECTOR BODY COMPOSITE (1243), (1244), P. 21C
CHAPTER 14
NAVISTAR, INC.
LOW BEAM RIGHT

(1243)
5
1 3 4
1 A9ZA 16 GY 1661709C1
2 A53R 16 YL 1661709C1
3 - - - -
2 4 A53BC 16 YL 1659673C1
5 A53BB 16 YL 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
LOW BEAM LEFT

(1244)

5
1 A53BC 16 YL 1661709C1
2 A53L 16 YL 1661709C1
1 3 4 3 - - - -
4 A53D 16 YL 1659673C1
5 A53AC 16 YL 1661709C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1

92447S 19FEB14 AE08058107 21C
374
CHAPTER 14
NAVISTAR, INC.

1 A86(+) 18 YL 3597102C1
1** A86A(+) 20 YL 3597102C1
1** A86E(+) 18 YL 3597102C1
1## A86A(+) 18 YL 3597102C1
2 A86(-) 18 GN 3597102C1
2## A86A(-) 18 LTGN 3597102C1
RADIO CONNECTION 2** A86E(-) 18 GN 3597102C1
(1300) 2** A86A(-) 20 LTGN 3597102C1
(LOCATED IN INSTRUMENT PANEL - RADIO)
3 A54D 18 BN 3597102C1
4 A86AE 18 LTGN 3597102C1
5 A86AA 18 LTGN 3597102C1
9 10 1 2
6 A62DC 18 DKBL 3597102C1
11 12 3 4 7 A86P 18 LTGN 3597102C1

8 A86-G 18 WH 3597102C1
13 14 5 6
9# A86DB 18 LTGN 3597102C1
15 16 7 8 9* A86DA 18 LTGN 3597102C1

10# A86EB 18 LTGN 3597102C1
10* A86EA 18 LTGN 3597102C1
CONNECTOR 3597143C1 11 A86K 18 LTGN 3597102C1
12 A86L 18 LTGN 3597102C1
# W/ SLEEPER SPEAKER
* W/ DAYCAB SPEAKER 13 A86H 18 LTGN 3597102C1
** W/ DRIVER DISPLAY 14 A86J 18 LTGN 3597102C1
## N/ DRIVER DISPLAY 15* A86BA 18 LTGN 3597102C1
15# A86BB 18 LTGN 3597102C1
16* A86CA 18 LTGN 3597102C1
16# A86CB 18 LTGN 3597102C1
RADIO CONNECTION CAV CIR GAUGE COLOR TERMINAL

(1301) 1 - - - -
(LOCATED IN INSTRUMENT PANEL - RADIO)
2 A86AC 18 LTGN 3600062C1
3 - - - -
1 2
3 4 - - - -
4 5
6 5 A86 20 LTGN 3600062C1
6 - - - -
7 8
9 7* A86LSIG 18 LTGN 3600062C1
10 11
12
7# A86AA 20 LTGN 3600062C1
13 14 7@ A86LAUD 18 LTGN 3600062C1

15
16 17 8* A86-GS1 18 LTGN 3600062C1
18
19 20 8@ A86GND 18 LTGN 3600062C1
9* A86-GS2 18 LTGN 3600062C1
9# A86AC 20 LTGN 3600062C1
9@ A86COM 18 LTGN 3600062C1
CONNECTOR 3600061C1 10* A86RSIG 18 LTGN 3600062C1
10# A86AB 20 LTGN 3600062C1
10@ A86RAUD 18 LTGN 3600062C1
11 A86AD 20 LTGN 3600062C1
12 - - - -
13 - - - -
14 - - - -
* W/ TV /DVD AUDIO FEED 15 A86A(+) 20 LTGN 3600061C1
# W/ VEHICLE MONITORING DISPLAY
16 A86A(-) 20 LTGN 3600062C1
@ W/ AUXILLARY AUDIO INPUT
17 - - - -
18 - - - -
19 - - - -
20 - - - -

0488 20MAY14 ADDED CIRCS A86A & C 92447S
A66A. 61802Y 11MAR09 AE08058107 022
375

CHAPTER 14
NAVISTAR, INC.
COOLANT MODULE
(1378)
CONNECTOR 1687789C1
BODY LOCK 1661376C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K6B 20 VT 2033819C1 1652325C1
B K34 16 TN 2033819C1 1652325C1
C K34E 20 TN 2033819C1 1652325C1
D K34B 16 TN 2033819C1 1652325C1
E K34A 16 TN 2033819C1 1652325C1

91662T 21DEC12 AE08058107 22A
376
CHAPTER 14
NAVISTAR, INC.

ABS # 1
1 A94-GA 12 WH 3597157C1
(1400)
(LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE) 2 - - - -
3 A94V 18 GY 3598072C1
4 A94BN 18 GY 3598072C1
18 17 16 5 A94BM 18 GY 3598072C1
6 - - - -
7 A5N(-) 18 GN 3598072C1
8 A5N(+) 18 YL 3598072C1
9 - - - -
10 A94BH 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 - - - -
13 A3BA(-) 18 GY 3598072C1
3 2 1 14 A3BA(+) 18 DKBL 3598072C1

15 - - - -
CONNECTOR 3596926C1 16 A94-AY 12 GY 3597157C1

BODY LOCK 3562309C1 17 - - - -
18 - - - -

ABS # 2
1 A94B 18 GY 3598072C1
(1401)
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE) 2 A94 18 GY 3598072C1
3 A94A 18 GY 3598072C1
18 17 16 4 A94K 18 GY 3598072C1
5 A94C 16 GY 3598073C1
6 A94J 18 GY 3598072C1
7 A94H 18 GY 3598072C1
8 A94D 16 GY 3598073C1
9 A94BK 18 GY 3598072C1
10 A94BL 18 GY 3598072C1
11 A94E 16 GY 3598073C1
12 A94BB 18 GY 3598072C1
13 A94BJ 18 GY 3598072C1
3 2 1 14 A94F 16 GY 3598073C1
15 A94BE 16 GY 3598073C1
CONNECTOR 3596929C1
16 A94BC 18 GY 3598072C1
17 A94BA 18 GY 3598072C1
18 A94BD 16 GY 3598073C1
ABS # 3 CAV CIR GAUGE COLOR TERMINAL

(1402) 1 - - - -
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
2 A94HA 18 GY 3598072C1
3 A94SK 18 GY 3598072C1
15 14 13
4 A94BP 16 GY 3598073C1
5 A94SJ 18 GY 3598072C1
6 A94BNN 16 GY 3598073C1
7 A94BMM 16 GY 3598073C1
8 - - - -
9 A94BT 16 GY 3598073C1
10 A94BU 16 GY 3598073C1
11 A94BR 16 GY 3598073C1
12 A94BW 16 GY 3598073C1
3 2 1 13 A94BS 16 GY 3598073C1
14 A94BQ 16 GY 3598073C1
CONNECTOR 3596928C1 15 A94BV 16 GY 3598073C1

61802Y 12MAR09 AE08058107 023
377

CHAPTER 14
NAVISTAR, INC.
ABS #4
(1403)
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
1 A94SZD 16 GY 3598073C1
2 A94SE 18 GY 3598072C1
12 11 10
3 A94SH 16 GY 3598073C1
4 A94SVD 16 GY 3598073C1
5 A94SF 16 GY 3598073C1
6 A94SL 18 GY 3598072C1
7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
9 A94SM 18 GY 3598072C1
3 2 1
10 A94SCA 18 GY 3598072C1
11 A94SAA 18 GY 3598072C1
12 A94SN 18 GY 3598072C1
CONNECTOR 3596927C1
ABS ATC & RSP

SPLICE PACK WABCO ABS CONN
(1410) (1420)
(LOCATED IN INSTRUMENT PANEL - CENTER) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
15 14 13
A M
B L
C K
D J
E H 3 2 1
F G
CONNECTOR 3557922C1
BODY LOCK 3549120C1

CONNECTOR 3601838C1
BODY LOCK 3601839C1 1 A5N(-) 18 GN 3548971C1
2 - - - -
3 A5N(+) 18 YL 3548971C1
CAV CIR GAUGE COLOR TERMINAL 4 A94-GB 18 WH 3548971C1
A A94SAA 18 GY 3534164C1 5 - - - -
B A94SAB 18 GY 3534164C1 6 - - - -
C A94SA 18 GY 3534164C1 7 A94V 14 GY 3548972C1
D A94SCA 18 GY 3534164C1 8 A94AY 14 GY 3548972C1
E A94SCB 18 GY 3534164C1 9 A94-GA 18 WH 3548969C1
F A94SC 18 GY 3534164C1 10 A3BA(-) 18 GY 3548971C1
G A94SBA 18 GY 3534164C1 11 A3BA(+) 18 DK BL 3548971C1
H A94SBB 18 GY 3534164C1 12 - - - -
J A94SB 18 GY 3534164C1 13 - - - -
K A94SDA 18 GY 3534164C1 14 - - - -
L A94SDB 18 GY 3534164C1 15 - - - -
M A94SD 18 GY 3534164C1

378
14.40. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25
CHAPTER 14
NAVISTAR, INC.
WABCO ABS CONN WABCO ABS CONN

(1421) (1422)
18 17 16 (LOCATED ON RIGHT - (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
SIDE KICK PANEL -
ABS MODULE) 15 14 13
CONNECTOR 3548978C1
CONNECTOR 3557921C1 BODY LOCK 3549120C1
BODY LOCK 3562309C1
3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL 3 2 1
1 A94MK 18 GY 3548971C1
2 A94BC 18 GY 3548971C1
1 - - - -
3 A94MB 18 GY 3548971C1
2 A94BR 18 GY 3548971C1
4 A94MH 18 GY 3548971C1
3 A94BP 18 GY 3548971C1
5 A94BA 18 GY 3548971C1
4 - - - -
6 A94M 18 GY 3548971C1
5 A94BQ 18 GY 3548971C1
7 A94BN 18 GY 3548971C1
6 A94BY 18 GY 3548971C1
8 A94BL 14 GY 3548971C1
7 - - - -
9 A94BJ 14 GY 3548971C1
8 A94SJ 18 GY 3548971C1
10 A94ME 18 GY 3548971C1
9 - - - -
11 A94BD 18 GY 3548971C1
10 - - - -
12 A94MC 18 GY 3548971C1
11 A94BV 18 GY 3548971C1
13 A94MF 18 GY 3548971C1
12 A94BU 18 GY 3548971C1
14 A94BE 18 GY 3548971C1
13 A94SK 18 GY 3548971C1
15 A94MD 18 GY 3548971C1
14 A94BW 18 GY 3548971C1
16 A94BM 18 GY 3548971C1
15 A94BS 18 GY 3548971C1
17 A94BH 18 GY 3548971C1
18 A94BF 18 GY 3548971C1
CLUSTER #1 CLUSTER #2
7 1
(1500) (1501)
8 2 (LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL - CLUSTER)
9 3 PANEL - CLUSTER)
10 5 12
11 4 11
12 4 10 CONNECTOR 2018590C1
CONNECTOR 3548792C1
13 5 9
14 6
3 8
2 7
CAV CIR GAUGE COLOR TERMINAL 1 6
1 A11-GKE 16 WH 2018639C1
2 A14EE 16 RD 2018639C1 CAV CIR GAUGE COLOR TERMINAL
3 - - - - 1 A109B 18 GY 2018639C1
4 A62 18 DKBL 2018639C1 2 A106 18 GY 2018639C1
5 A62A 18 DKBL 2018639C1 3 - - - -
6 A62BD 18 DKBL 2018639C1 4 A109C 18 GY 2018639C1
6 A62DA 16 DKBL 2018639C1 5 - - - -
7 A13EA 18 PK 2018639C1 6 A109S 18 GY 2018639C1
8 A109 18 GY 2018639C1 7 A61B 18 GY 2018639C1
9 A72C 18 OR 2018639C1 8 A61 18 GY 2018639C1
10 A72D 18 OR 2018639C1 9 A41 18 TN 2018639C1
11 A63E 18 DKBL 2018639C1 10 - - - -
12 A63F 18 DKBL 2018639C1 11 A5D(-) 18 GN 2018639C1
13 - - - - 12 A5D(+) 18 YL 2018639C1
14 A52C 18 YL 2018639C1

0488 20MAY14 REMOVED CIRC A41 FROM G 92447S
R/D 1501. 61802Y 12MAR09 AE08058107 025
379
14.41. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A

CHAPTER 14
NAVISTAR, INC.

1 - - - -
2 - - - -
3 - - - -
WABCO ABS CONN
(1423) 4 - - - -
(LOCATED ON RIGHT - SIDE KICK PANEL - 5 - - - -
ABS MODULE) 6 - - - -
18 17 16 7 - - - -
8 A94BY 18 GY 3548971C1
9 - - - -
10 - - - -
11 A94-GCC 18 WH 3548971C1
12 - - - -
13 - - - -
14 A94MN 18 GY 3548971C1
15 - - - -
16 - - - -
3 2 1 17 - - - -
CONNECTOR 3846885C1
18 - - - -
BODY LOCK 3562309C1

CLUSTER #1
(1500) 1 A11-GKE 16 WH 2018639C1
2 A14EE 16 RD 2018639C1
7 1 3 PLUG - - -
8 2 4 A62 18 DKBL 2018639C1
9 3 5 A62A 18 DKBL 2018639C1
10 6* A62BD 18 DKBL 2018639C1
11 6# A62DA 16 DKBL 2018639C1
7 A13EA 18 PK 2018639C1
12 4
8 A109 18 GY 2018639C1
13 5
14 6 9 A72C 18 OR 2018639C1
10 A72D 18 OR 2018639C1
CONNECTOR 3548792C1 11 A63E 18 DKBL 2018639C1
12 A63F 18 DKBL 2018639C1
* PANEL LIGHT FEED MOTORIZED MIRRORS 13 PLUG - - -
# PANEL LIGHT FEED ADAPTER-BUS BAR
14 A52C 18 YL 2018639C1

1 K92#101 18 LT BL 2018639C1
2 K92#103 18 YL 2018639C1
3 K92#105 18 TN 2018639C1
ADD TRANS MODULE 1
(1501) 4 K92#109 18 GY 2018639C1
5 K92#110 18 PK 2018639C1
K92A117 18 TN 2018639C1
8 18 6*
K92#117 18 TN 2018639C1
7 17
7 K92#122 18 YL 2018639C1
6 16
5 8 K92#123 18 LT BL 2018639C1
15 9 K92#115 18 WH 2018639C1
14
10 K92#130 18 WH 2018639C1
13
11 K92#134 18 TN 2018639C1
12
4 12 K92#141 18 TN 2018639C1
3 11 13 K92#143 18 LT BL 2018639C1
2 10
14 K92#145 18 OR 2018639C1
1 9
15 K92#119 18 LT BL 2018639C1
CONNECTOR 2018589C1 16 K92#124 18 TN 2018639C1
17 K92#162 18 YL 2018639C1
18 K92#163 18 TN 2018639C1
U01A120 CIRCUIT DIAGRAM, PROSTAR

- - ADDED R/D 1500. C 84576N
52250B 03FEB11 AE08058107 25A
380
CHAPTER 14
NAVISTAR, INC.
CAV CIRCUIT GA COLOR TERMINAL

ADD TRANCE MODULE 1 1 K92#101 18 LT BL 2018639C1
(1501) 2 K92#103 18 YL 2018639C1
(LOCATED IN ENGINE)
3 K92#105 18 TN 2018639C1
4 K92#109 18 GY 2018639C1
5 K92#110 18 PK 2018639C1
8 18 6 K92A117 18 TN 2018639C1
7 17 7 K92#122 18 YL 2018639C1
6 16
8 K92#123 18 LT BL 2018639C1
5
15 9 K92#115 18 WH 2018639C1
14 10 K92#130 18 WH 2018639C1
13 11 K92#134 18 TN 2018639C1
12
4 12 K92#141 18 TN 2018639C1
3 11 13 K92#143 18 LT BL 2018639C1
2 10 14 K92#145 18 OR 2018639C1
1 9 15 K92#119 18 LT BL 2018639C1
16 K92#124 18 TN 2018639C1
17 K92#162 18 YL 2018639C1
18 K92#163 18 TN 2018639C1
CONNECTOR 2018589C1
SECONDARY INSTRUMENT CLUSTER

(1502)
(LOCATED IN INSTRUMENT PANEL - CENTER)
1 A14EF 18 RD 3539240C1
2 A13EH 18 PK 3539240C1
5 1
3 - - - -
6 4 A5J(-) 18 GN 3539240C1
7 5 A11-GAE 16 WH 3534193C1
8 4 6 A62DE 18 DKBL 3534193C1

7 A5J(+) 18 YL 3534193C1
8 - - - -
CONNECTOR 3534177C1
ADD TRANS MODULE 2 W/ 2010 SCR 13L ENG

(1502)
(LOCATED IN ENGINE)
9 17 1 K92#164 18 LT BL 3717171C1
2 K92#165 18 TN 3717171C1
3 K92#169 18 TN 3717171C1
4 K92#170 18 TN 3717171C1
5 K92#111 18 OR 3717171C1
6 K92#112 18 TN 3717171C1
7 K92#116 18 LT BL 3717171C1
8 K92#177 18 LT GN 3717171C1
9 K92#131 18 YL 3717171C1
10 K92#133 18 YL 3717171C1
11 K92#136 18 OR 3717171C1
12 K92#137 18 TN 3717171C1
13 K92#158 18 LT GN 3717171C1
14 K92#171 18 TN 3717171C1
1 10 15 K92#151 18 WH 3717171C1
16 K92#152 18 LT GN 3717171C1
17 K92#154 18 TN 3717171C1
CONNECTOR 1661603C1

61802Y 12MAR09 AE08058107 026
381
14.43. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A
CHAPTER 14
NAVISTAR, INC.
ADD TRANS MODULE 3

(1503)
(LOCATED ON TRANSMISSION) CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 K48#139 18 OR 3627612C1
18 8 2 K47#140 18 LT GN 3627612C1
3 K92#120 18 LT BL 3627612C1
4 K5B108 18 GN 3627612C1
5 K92#155 18 TN 3627612C1
6 K92#174 18 TN 3627612C1
7 K92#176 18 YL 3627612C1
8 K47A125 18 TN 3627612C1
9 K48#159 18 TN 3627612C1
10 K47#160 18 YL 3627612C1
11 K92#180 18 TN 3627612C1
11 K92#180 18 OR 3627612C1
12 K5B128 18 YL 3627612C1
13 K92#142 18 TN 3627612C1
14 K92#156 18 TN 3627612C1
15 K92#161 18 TN 3627612C1
9 1 16 K92#175 18 OR 3627612C1
17 K92#157 18 WH 3627612C1
CONNECTOR 3627615C1
RIGHT BANK OPTIONAL WARNING LIGHTS

(1510)
(LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)

A A63-GAK 18 WH 1661208C1
A H
B A13BA 20 PK 1661208C1
B G B## A13AM 18 RD 1661208C1
C F C A72AK 18 OR 1661208C1
C A94AM 14 GY 3566715C1
D E
C## A92 18 OR 1661208C1
D A13BC 20 PK 1661208C1
CONNECTOR 2005835C1 D* A13BD 20 PK 1661208C1
BODY LOCK 2006503C1
E A1 18 LTBL 1661208C1
F A72-GA 18 OR 1661208C1
F A94TA 12 YL 3566715C1
F## A92-G 16 WH 1661208C1
G A94AA 18 GY 1661208C1
G## A94TA 12 YL 3566715C1
H A63AW 18 DKBL 1661208C1
## FOR RUSSIAN PROSTAR

* STANDARD BATT FEED, DAY CAB N/LOAD SHEDDING W/PDM

0488 20MAY14 ADDED CIRC A13BD AT C 92447S
R/D 1510. 92070B 25APR13 AE08058107 26A
382
CHAPTER 14
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHTS
(1511)
(LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)

A - - - -
A H B A13BD 20 PK 1661208C1
B G B** A13BE 20 PK 1661208C1
C F C A13BE 20 PK 1661208C1
C** A13BF 20 PK 1661208C1
D E
C%% A13LT 20 PK 1661208C1
D A13BF 20 PK 1661208C1
CONNECTOR 2005835C1 D** A13BG 20 PK 1661208C1
BODY LOCK 2006503C1 E A49 18 GY 1661208C1
F@ A98F 18 BK 1661208C1
@@ W/ SLEEPER CAB F*** A11-GLT 16 WH 1661208C1

@ W/ DAY CAB F@@ A98F 18 TN 1661208C1
## MOTIENT MOBILE MAX - SLEEPER / DAYCAB
F## A98F 18 LTGN 1661208C1
%% FOR RUSSIAN PROSTAR
** STD BATT FEED DAY CAB F%% A11-GLT 16 WH 1661208C1
***W/DFM G A49A 18 GY 1661208C1
H - - - -
VEHICLE INFORMATION DISPLAY

(1550)
(LOCATED IN INSTRUMENT PANEL - CENTER) A - - - -
B A12C 18 LTBL 3522073C1
A M C A5L(-) 18 GN 3522073C1
D A3BC(+) 20 DKBL 3534303C1
E - - - -
F - - - -
G - - - -
H - - - -
J A11-GAL 18 WH 3522073C1
F G K A3BC(-) 20 GY 3534303C1
CONNECTOR 3609945C1 L A5L(+) 18 YL 3522073C1

BODY LOCK 3609946C1 M* A14SE 18 RD 3522073C1
3609947C1 M A14SE 18 PK 3522073C1
* W/ TIRE PRESSURE
TIRE PRESSURE MONITOR CONN

(1559)
WRN LIGHTS DIODE
(1512)
1 6
2 5
3 4
B
CONNECTOR 3572899C1
A BODY LOCK 2005242C1

CONNECTOR 0872291R1 1 A22B 18 RD 1680205C1
2 A22-GBN 18 WH 1680205C1
3 PLUG - - -
4 A5L(+) 18 YL 1680205C1
A A13BC 20 PK 0879630R1
5 A5L(-) 18 GN 1680205C1
B A13BD 20 PK 0879630R1
6 PLUG - - -

0488 20MAY14 ADDED R/D 1512 & 1559.D 92447S
61802Y 11MAR09 AE08058107 027
383

CHAPTER 14
NAVISTAR, INC.
BODY CONTROLLER # J3
(1600)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) CAV CIR GAUGE COLOR TERMINAL
A1 A12CV 18 LTBL 3522073C1
A2 A77A 20 LTGN 3534303C1
B1 A1 A3 A77C 20 LTGN 3534303C1
A4 A52D 20 YL 3534303C1
A5 A85A 20 GY 3534303C1
A6 A57B 20 OR 3534303C1
A7 A56B 20 OR 3534303C1
A8 A87A 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12 A44 20 GY 3534303C1
A13 A63A 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 A13 18 PK 3522073C1
B1 A100 20 GY 3534303C1
B16 A16 B2 A40 20 GY 3534303C1
B3 A40A 20 GY 3534303C1
B4 A97A 18 PL 3522073C1
CONNECTOR 3598706C1
BODY LOCK 1618846C1 B5 A77E 20 LTGN 3534303C1
1618847C1 B6 A30BC 16 TN 3598706C1
B7 A31 18 TN 3522073C1
B8 A36B 18 TN 3522073C1
B9 - - - -
B10 A32 18 TN 3522073C1
B11 A32A 18 TN 3522073C1
B12@ A77B 20 LTGN 3534303C1
B12* A77B 18 LTGN 3522073C1
B13 A77D 20 LTGN 3534303C1
B14 A40B 18 GY 3522073C1
B15 A75AA 18 LTGN 3522073C2
B16 A97 20 PL 3534303C1
@ RADIATOR MOUNTED A/C CONDENSER

* REMOTE MOUNTED A/C CONDENSER

384
CHAPTER 14
NAVISTAR, INC.
(1601)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

E1 A77S 18 LTGN 3522073C1
E2 A77P 18 LTGN 3522073C1
E3 A104B 18 DKBL 3522073C1
E1 F1
E4 - - - -
E5 A63J 20 DKBL 3534303C1
E6 A82H 18 GY 3522073C1
E7 A82F 18 GY 3522073C1
E8 A104AA 18 DKBL 3522073C1
E9 A59H 18 GY 3522073C1
E10 A68 18 BN 3522073C1
E10** A58M 18 BN 3522073C1
E10## A58M 18 BN 3522073C1
E11 A72 18 OR 3522073C1
E11** A64 18 YL 3522073C1
E11## A64 18 YL 3522073C1
E12 A59C 18 GY 3522073C1
E13 A59E 18 GY 3522073C1
E14 A104A 18 DKBL 3522073C1
E16 F16
E15 A57C 18 OR 3522073C1
E15** A54TL 18 BN 3522073C1
CONNECTOR 3598707C1
BODY LOCK 1618846C1 E15## A54TL 18 BN 3522073C1
1618847C1 E16 - - - -
F1@ A104AB 18 DKBL 3522073C1
F1* A75WP 18 LTGN 3522073C1
F1# A104BC 18 DKBL 3522073C1
F2 A63C 18 DKBL 3522073C1
F3 A104AF 18 DKBL 3522073C1
F3* A75TP 18 LTGN 3522073C1
F4 A59F 18 GY 3522073C1
F5 A59J 18 GY 3522073C1
F6 A14LA 18 RD 3522073C1
F7 A14LB 18 RD 3522073C1
F8 A59D 18 GY 3522073C1
F9*# A72AK 18 OR 3522073C1
F9## A92 18 OR 3522073C1
F10 A59B 18 GY 3522073C1
F11 A75WP 18 LTGN 3522073C1
F12 A19A 18 GY 3522073C1
F13 A56C 18 OR 3522073C1
F13** A14BC 16 PK 3522073C1
F13## A14BC 16 PK 3522073C1
* NO IDLE HEAT WIRING
@ W/ REMOTE START/STOP F14 A54C 18 BN 3522073C1
# W/ AUTO START/STOP F14** A13LT 20 PK 3522073C1
## FOR RUSSIAN PROSTAR
F14## A13LT 20 PK 3534303C1
** W/DFM
*# W/ABS TRAILER SOCKET N/SWITCH F15## A70C 18 OR 3522073C1
@# W/EOF TRAILER SOCKET- F15@# A70CA 18 OR 3522073C1
W/BODY BUILDER WIRING
F16 A54XD 16 BN 3522073C1
F16** A66A 18 YL 3522073C1
F16## A66A 18 YL 3522073C1

61802Y 11MAR09 AE08058107 029
385
CHAPTER 14
NAVISTAR, INC.

E1@ A3A(-) 20 GY 3534303C1
E1* A3A(-) 18 GY 3522073C1
E2* A3A(+) 18 DKBL 3522073C1
E2@ A3A(+) 20 DKBL 3534303C1
E3 A9Z 18 GY 3522073C1
E4 A6 20 GY 3534303C1
E5 A9A 18 GY 3522073C1
E6@@ A6DB 20 GY 3534303C1
E6### A6DB 18 GY 3522073C1
E7 A9B 18 GY 3522073C1
E8 - - - -
E9 - - - -
E10 - - - -
E11 A52C 18 YL 3534303C1
E11 A52C 18 YL 3522073C1
(1602) E12 A59A 18 GY 3522073C1
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) E13 - - - -
E14 A70 20 OR 3534303C1
E1 F1 E15 - - - -
E16 A11-GL 18 WH 3522073C1
F1 - - - -
F2 A5(-) 18 GN 3522073C1
F2@ A5(-) 18 GN 3522073C1
F2* A5(-) 18 GN 3522073C1
F3 A5(+) 18 YL 3522073C1
F3@ A5(+) 18 YL 3522073C1
F3* A5(+) 18 YL 3522073C1
F4 - - - -
F5 A5E(-) 18 GN 3522073C1
F5^^ A5ET(-) 18 GN 3522073C1
F5% A5SA(-) 18 GN 3522073C1
F6 A5E(+) 18 YL 3522073C1
F6% A5SA(+) 18 YL 3522073C1
E16 F16 F6^^ ASET(+) 18 YL 3522073C1
F7 - - - -
F8 A24 18 GY 3522073C1
CONNECTOR 3598705C1 F9 A28 18 TN 3522073C1
BODY LOCK 1618846C1
F9^^^ A79A 18 YL 3522073C1
1618847C1
F10 A71BB 18 OR 3522073C1
F10^ A71BC 18 OR 3522073C1
F10# A71BC 18 OR 3522073C1
* N/ POWER DOOR LOCK & WINDOWS
F10%% A55 18 OR 3522073C1
@ W/ POWER DOOR LOCK & WINDOWS
# W/ FREEDOM LINE F11 A116LB 18 GY 3522073C1
** W/ REMOTE START / STOP F12 A104AC 18 DKBL 3522073C1
## W/ IDLE REDUCTION
F13** A104AR 18 DKBL 3522073C1
& VARIABLE SPEED ENGINE FAN
&& W/ DUAL PTO F13& A23A 18 TN 3522073C1
@@ W/ RADIATOR MOUNTED NC CODENSOR F14 A88B 18 LTGN 3522073C1
### W/ REMOTE MOUNTED NC CONDENSOR
F15&& A88C 18 LTGN 3522073C1
% W/ AUTO START STOP
%% FOR RUSSIAN PROSTAR F15** A104 18 DKBL 3522073C1
^ W/ ALLISON TC10 TRANSMISSION F16 A116UB 18 GY 3522073C1
^^ W/POWER REMOTE MODULE
^^^ SEAT BELT ALARM WIRING

0488 20MAY14 ADDED CIRCS A52C,A5ET,F 92447S
A79A IN R/D 1602. 61802Y 11MAR09 AE08058107 030
386
CHAPTER 14
NAVISTAR, INC.

A@ A57 16 OR 3544876C1
A* A57N 16 OR 3544876C1
A** A57B 16 OR 3544876C1
A*** A57BC 16 OR 3544876C1
A## A56B 16 OR 3544876C1
B@ A56 16 OR 3544876C1
(1603) B* A56N 16 OR 3544876C1
(LOCATED ON LEFT - SIDE TRIM KICK B** A56B 16 OR 3544876C1
PANEL - BODY CONTROLLER) B## A57B 16 OR 3544876C1
C A77 18 LTGN 3544876C1
D% A56A 14 OR 3544877C1
D% A56A1 16 OR 3544876C1
F A D% A56A4 16 OR 3544876C1
D## A70R 14 RD 3544877C1
G D@@ A56B 14 OR 3544877C1

M
E A85 16 GY 3544876C1
F A64A 16 YL 3544876C1
CONNECTOR 3598711C1
G A65 18 OR 3544876C1
@ N/ COLLISION WARNING G# A65AA 16 OR 3544876C1
* W/ MIRROR MTD TURN
# W/ CUSTOMER SUPPLIED LIGHT H A78A 16 LTGN 3544876C1
% MUTUALLY EXCLUSIVE J - - - -
## FOR RUSSIAN PROSTAR K A64B 16 YL 3544876C1
** W/DFM
***W/SCR N/COLLISION WARNING L A78B 16 LTGN 3544876C1
@@ TURN SIGNAL W/ BODY BUILDER WIRING M% A57A 14 OR 3544877C1
N/COLLISION WIRING M% A57A1 16 OR 3544876C1
M% A57A5 16 OR 3544876C1
M@@ A57BD 14 OR 3544877C1

A A82 16 GY 3544876C1
BODY CONTROLLER # J2 B@ A53AA 14 YL 3544877C1
(1604)
B* A53A 14 YL 3544877C1
(LOCATED ON LEFT - SIDE TRIM KICK
PANEL - BODY CONTROLLER) B## A53A 16 YL 3544876C1
C@ A52AA 14 YL 3544877C1
C* A52A 14 YL 3544877C1
C## A52A 16 YL 3544876C1
D - - - -
E A
E A11-GKC 12 WH 3544877C1
F A58C 16 BN 3544876C1
K F
G A54 16 BN 3544876C1
G## A54B 14 BN 3544877C1
CONNECTOR 3598707C1 H@ A53B 14 YL 3544877C1
&3598710C1
H* A53B 14 YL 3544877C1
H## A53B 16 YL 3544876C1
@ W/ TRIP MASTER
J A63 18 DKBL 3544876C1
* N/ TRIP MASTER
# W/ DAY CAB AIR SHIELD K@ A52B 14 YL 3544877C1
## FOR RUSSIAN PROSTAR K* A52B 14 YL 3544877C1
K## A52B 16 YL 3544876C1
TO SART CLOCK MODULE

A (1610)
(LOCATED IN INSTRUMENT
PANEL - RIGHT REAR OF CLUSTER)
B
C CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D A A97AA 18 PL 1661875C1 3568570C1
B A97-GA 18 WH 1661875C1 3568570C1
C A5S(+) 18 YL 1661875C1 3568570C1
CONNECTOR 3540756C1 D A5S(-) 18 GN 1661875C1 3568570C1
BODY LOCK 3540758C1
* W/ECM POWER OVERLAY


61802Y 12MAR09
AE08058107 031
387
14.49. CONNECTOR BODY COMPOSITE (1620), (1650), (1657M), (1657MA), P. 32
CHAPTER 14
NAVISTAR, INC.
ZERO VOLT REFERENCE SPLICE

(1620)
K
J A A9Z 18 GY 1661208C1
H B A9ZA 18 GY 1661208C1
C* A9ZB 18 GY 1661208C1
G
C# A9ZB 18 GY 1661208C1
F D A9R 18 GY 1661208C1
E E A9C 18 GY 1661208C1
F A9FS 18 GY 1661208C1
D F## A9ZA 16 GY 1661208C1
C G A116UV 18 GY 1661208C1
H A9A 20 WH 1661208C1
B
J A9BB 18 GY 1661208C1
K - - - -
A
* W/ SINGLE PTO OVERRELAY
CONNECTOR 2007315C1 # W/ DUEL PTO OVER RELAY
BODY LOCK 2007316C1 ## FOR RUSSIAN PROSTAR
DIAGNOSTIC CONNECTOR
(1650)
(LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)

A A98-G 18 WH 1651968C1
D B A98H 18 BK 1651968C1
E
C C A5B(+) 18 YL 1651968C1
D A5B(-) 18 GN 1651968C1
F A B
E - - - -
J
G F A3B(+) 18 DKBL 1651968C1
H G A3B(-) 18 GY 1651968C1
H - - - -
J - - - -
CONNECTOR 3544066C1
J1939 PRIVATE
TERMINATING RESISTOR
(1657M/1657MA)
(LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)
C CAV CIR GAUGE COLOR TERMINAL SEAL
B A A5SB(+) 18 YL 1661875C1 3568570C

B - - - - 2005431C
A C A5SB(-) 18 GN 1661875C1 3568570C
CONNECTOR 1667741C1
BODY LOCK 1667771C1

- - ADDED CIRC A9BB AND D 92447S
REPLACED BODY LOCK AT R/D 1620. 61802Y 12MAR09 AE08058107 032
Figure 388 Connector Body Composite (1620), (1650), (1657M), (1657MA)
388

CHAPTER 14
NAVISTAR, INC.
J1708 PUBLIC(+)
CONNECTOR
(1660)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

G A A3B(+) 18 DKBL 1661208C1
F B* A98A(+) 18 DKBL 1661208C1
B A3BA(+) 18 DKBL 1661208C1
E
B** A3BD(+) 18 DKBL 1661208C1
D C A3M(+) 18 DKBL 1661208C1
C D A3BC(+) 20 DKBL 1661208C1
E@ A3BN(+) 18 DKBL 1661208C1
B
E A3BD(+) 18 DKBL 1661208C1
F* A3BE(+) 20 DKBL 1661208C1
A F** A3BD(+) 18 DKBL 1661208C1
G - - - -
* W/ DAY CAB
** W/ SLEEPER
@ W/ TELEMATICS
CONNECTOR 2006789C1
BODY LOCK 2006792C1
J1708 PUBLIC(-)
CONNECTOR
(1661)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

A A3B(-) 18 GY 1661208C1
B* A98B(-) 18 GY 1661208C1
B A3BA(-) 18 GY 1661208C1
G
B** A98BD(-) 18 GY 1661208C1
F C A3M(-) 18 GY 1661208C1
E D A3BC(-) 20 GY 1661208C1
E@ A3BN(-) 18 GY 1661208C1
D
E A3BD(-) 18 GY 1661208C1
C F** A3BD(-) 18 GY 1661208C1
B F* A3BE(-) 20 GY 1661208C1
G - - - -
A * W/ DAY CAB
** W/ SLEEPER
@ W/ TELEMATICS
CONNECTOR 2006789C1
BODY LOCK 2006792C1

0486 03JAN12 ADDED: CIRC A3M(+), B 75116N
A3M(-), LONESTAR IN TITLE. 61802Y 12MAR09

AE08058107 033
389

CHAPTER 14
NAVISTAR, INC.
FORWARD CHASSIS
(1700) * W/ BENDIX ABS
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER)) # W/ WABCO ABS
@ W/ SWITCH CONTROLLED CENTER PIN
% W/ REMOTE START / STOP
& W/ VORAD (EVT-300)
12 1 && W/ VORAD (EVT-400)
%% MUTUALLY EXCLUSIVE
26 13
38 27 CAV CIR GAUGE COLOR TERMINAL

50 39 34# A94MH 18 GY 2003343C1
64 51 34* A94H 18 GY 2003343C1

35# A94MJ 18 GY 2003343C1
76 65
35* A94J 18 GY 2003343C1
36# A94MK 18 GY 2003343C1
36* A94K 18 GY 2003343C1
CONNECTOR 3595625C1 37& A67GA 18 WH 2003343C1
CAV CIR GAUGE COLOR TERMINAL 37&& A67-GY 18 WH 2003343C1
1 A52A 14 YL 3574288C1 38 A67CA 18 PK 2003343C1
2 A53A 14 YL 3574288C1 38&& A67Y 18 PK 2003343C1
3 A52B 14 YL 3574288C1 39 - - - -
4 A53B 14 YL 3574288C1 40 - - - -
5 A58 16 BN 3574288C1 41 A61 18 GY 2003343C1
6 A19 16 GY 3574288C1 42 A106A 18 GY 2003343C1
7 - - - - 43% A104AN 16 DKBL 3574285C1
8 - - - - 44% A104AM 16 DKBL 3574285C1
9 - - - - 45 A77P 18 LTGN 2003343C1
10 - - - - 46 A77S 18 LTGN 2003343C1
11 - - - - 47 A22ZA 18 TN 2003343C1
12 - - - - 48 A22VA 18 TN 2003343C1
13 - - - - 49 A22A 18 TN 2003343C1
14%% A56A 16 OR 3514285C1 50 - - - -
14%% A56 16 OR 3574285C1 51 A72E 18 OR 3574289C1
15%% A57 16 OR 3574285C1 52@ A72EB 18 OR 2003343C1
15%% A57A 16 OR 3574285C1 52 ATEM1 16 GY 3574285C1
16 A41 18 TN 2003343C1 53 A5VREF 18 TN 2003343C1
17 A87A 18 GY 2003343C1 54 APPU 18 TN 2003343C1
18 A9BB 18 GY 2003343C1 55 AANG1 18 TN 2003343C1
19 A87C 18 GY 2003343C1 56 AANG2 18 TN 2003343C1
20 A87D 18 GY 2003343C1 57 AANG3 18 TN 2003343C1
21 A85 16 GY 3574285C1 58 AANG4 18 TN 2003343C1
22 A64A 16 YL 3574285C1 59 AANG5 18 TN 2003343C1
23 A64B 16 YL 3574285C1 60 AANG-G 18 GY 2003343C1
24 A54X 16 BN 3574285C1 61 A98ZA 18 BK 2003343C1
25 A109 18 GY 2003343C1 62 A14NP 16 RD 3574285C1
26 - - - - 63 OUT2 18 TN 2003343C1
27* A94 18 GY 2003343C1 63 - - - -
27# A94M 18 GY 2003343C1 64 - - - -
28# A94MA 18 GY 2003343C1 65 - - - -
28* A94A 18 GY 2003343C1 66 - - - -
29# A94MB 18 GY 2003343C1 67 - - - -
29* A94B 18 GY 2003343C1 68 - - - -
30# A94MC 18 GY 2003343C1 69 - - - -
30* A94C 16 GY 3574285C1 70 - - - -
31# A94MD 18 GY 2003343C1 71 - - - -
31* A94D 16 GY 3574285C1 72 - - - -
32# A94ME 18 GY 2003343C1 73 - - - -
32* A94E 16 GY 3574285C1 74 - - - -
33# A94MF 18 GY 2003343C1 75 - - - -
33* A94F 16 GY 3574285C1 76 - - - -

390
14.52. CONNECTOR BODY COMPOSITE (1700F), P. 35

CHAPTER 14
NAVISTAR, INC.
FORWARD CHASSIS CONNECTOR

(1700F) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 1 M52A 14 YL 3549416C1
2 M53A 14 YL 3549416C1
3 M52B 14 YL 3549416C1
4 M53B 14 YL 3549416C1
1 12
5 M58 14 BN 3549416C1
13 26 6 M19 14 GY 3549416C1
27 38
7 M78A 16 LTGN 3549416C1
39 50
8 M78B 16 LTGN 3549416C1
51 64
9 PLUG - - 3598921C1
65 76
10 PLUG - - 3598921C1
11 PLUG - - 3598921C1
12 PLUG - - 3598921C1
13 PLUG - - 3598921C1
14 M56 16 OR 3549417C1
CONNECTOR 3595624C1
15 M57 16 OR 3549417C1
16 M41 18 GY 3549418C1
17 M87A 18 GY 3549418C1
* W/ BENDIX ABS 18 M9BB 18 GY 3549418C1
# W/ WABCO ABS 19 M87C 16 GY 3549417C1
20 M87D 16 GY 3549417C1
21 M85 16 GY 3549417C1
22 M64A 16 YL 3549417C1
23 M64B 16 YL 3549417C1
24 M54X 16 OR 3549417C1
25 M109A 18 GY 3549418C1
26 PLUG - - 3598921C1
27* M94 18 GY 3549418C1
27# [M94M] 18 GY 3549418C1
28* M94A 18 GY 3549418C1
28# [M94MA] 18 GY 3549418C1
29* M94B 18 GY 3549418C1
29# [M94MB] 18 GY 3549418C1
30* M94C 18 GY 3549418C1
30# [M94MC] 18 GY 3549418C1
31* M94D 18 GY 3549418C1
31# [M94MD] 18 GY 3549418C1
32* M94E 18 GY 3549418C1
32# [M94ME] 18 GY 3549418C1
33* M94F 18 GY 3549418C1
33# [M94MF] 18 GY 3549418C1
34* M94H 18 GY 3549418C1
34# [M94MH] 18 GY 3549418C1
35* M94J 18 GY 3549418C1
35# [M94MJ] 18 GY 3549418C1
CHART CONTINUED ON SHEET 35A

- - ADDED LONESTAR IN B 75116N
TITLE. REVISED 1700F CHART. 61802Y 11MAR09 AE08058107 035
Figure 391 Connector Body Composite (1700F)
391
14.53. CONNECTOR BODY COMPOSITE (1700F), P. 35A

CHAPTER 14
NAVISTAR, INC.

36* M94K 18 GY 3549418C1
36# [M94MK] 18 GY 3549418C1
37@@ M67B 16 GY 3549417C1
37# M67-GA 20 WH 3549418C1
37* M67-GG 20 WH 3549418C1
37% M67-GY 18 WH 3549418C1
38@@ M67C 16 GY 3549417C1
38# M67CA 20 PK 3549418C1
38* M67Y 20 PK 3549418C1
38% M67Y 18 PK 3549418C1
39@@ M67D 16 GY 3549417C1
FORWARD CHASSIS CONNECTOR
39& M41D 18 BK 3549418C1
(1700F)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 40@@ M67E 16 GY 3549417C1
40& M41E 18 GY 3549418C1
41 M61 18 GY 3549418C1
42 M106A 18 GY 3549418C1
1 12 43@ M97H 18 VT 3549418C1
13 26
43## M97R 18 VT 3549418C1
27 38 44 M97J 18 VT 3549418C1
39 50
45** M77 18 BK 3549418C1
51 64
45## M97K 18 VT 3549418C1
65 76
46## M97L 18 VT 3549418C1
46** M77A 18 BK 3549418C1
47%% M22ZA 20 TN 3549418C1
47&& M22AA 18 PK 3549418C1
48%% M22VA 20 TN 3549418C1
CONNECTOR 3595624C1 48&& M22AG 18 WH 3549418C1
49 M22A 20 TN 3549418C1
50 M97N 18 VT 3549418C1
* W/ BENDIX ABS
# W/ WABCO ABS 51 M72EA 16 OR 3549416C1
@ W/ REMOTE START STOP 52*** M72EB 16 OR 3549417C1
@@ W/ VORAD EVT-300
52### TEM1 16 GY 3549417C1
% W/ VORAD VS-400
** W/ AC REMOTE CONDENSOR 53 TEM2 16 GY 3549417C1
& W/ AMBIENT TEMP SENSOR 54 TEM3 16 GY 3549417C1
&& W/ SMARTWAVE TPMS
55 TEM4 16 GY 3549417C1
## W/ CUMMINS ICON
%% W/ TIRE PRESSURE SENSOR 56 TEM5 16 GY 3549417C1
*** W/ TRLR SOC PARK BRAKE PRESSURE SWITCH 57 TEM6 16 GY 3549417C1
### W/ BODY BUILDER PRE-WIRING
58 TEM7 16 GY 3549417C1
59 TEM8 16 GY 3598921C1
60 PLUG - - 3598921C1
61 PLUG - - 3598921C1
62 PLUG - - 3598921C1
63 PLUG - - 3598921C1
64 PLUG - - 3598921C1
65 PLUG - - 3598921C1
66 PLUG - - 3598921C1
67 PLUG - - 3598921C1
68 M14T 10 RD 3549415C1
69 PLUG - - 3598921C1
70 PLUG - - 3598921C1
71 PLUG - - 3598921C1
72 PLUG - - 3598921C1
73 PLUG - - 3598921C1
74 PLUG - - 3598921C1
75 PLUG - - 3598921C1
76 PLUG - - 3598921C1

75116N 20NOV10 AE08058107 35A
392

CHAPTER 14
NAVISTAR, INC.
CENTER CHASSIS (1701) * W/ BENDIX ABS

(LOCATED ON DASH PANEL - LEFT SIDE (LOWER)) @ W/ WABCO ABS
# W/ STANDARD BACKUP LIGHTS
@@ W/ DAY CAB CUSTOMER SUPPLIED
12 1 % W/ VORAD VS-400 COLLISION AVOIDANCE
26 13
& W/ AUX TRAILOR SOCKET
38 27 && W/ AUX ISO TRAILOR SOCKET
50 39
64 51
** MUTUALLY EXCLUSIVE
76 65 %% W/ COLLISION WIRING
@@@ W/ OMNIVISION J1939 OVERLAY
### W/ LIFT GATE WIRING
CONNECTOR 3595623C1 *** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M

CAV CIR GAUGE COLOR TERMINAL 34 A59C 18 GY 2003343C1
1# A71B 16 OR 3574288C1 35 A59D 18 GY 2003343C1
1 A71BA 16 OR 3574288C1 36 A59E 18 GY 2003343C1
2%% A56A 14 OR 3574288C1 37 A59F 18 GY 2003343C1
2** A56A 16 OR 3574288C1 38 A59H 18 GY 2003343C1
2** A56A3 16 OR 3574288C1 39 A59J 18 GY 2003343C1
3%% A57A 14 OR 3574288C1 40 A61B 18 GY 2003343C1
3** A57A 16 OR 3574288C1 41 A106B 18 GY 2003343C1
3** A57A3 16 OR 3574288C1 42 A109B 18 GY 2003343C1
3** A57A4 16 OR 3574288C1 43 A32A 18 TN 2003343C1
4 A68A 14 BN 3574288C1 43 A5U(+) 18 YL 2003343C1
5 A56T 12 OR 3574287C1 44 A32 18 TN 2003343C1
6 A57T 12 OR 3574287C1 44 A5U(-) 18 GN 2003343C1
7 A58T 12 BN 3574287C1 45 A49 18 GY 2003343C1
8 A68T 12 BN 3574287C1 46 A94SAB 18 GY 2003343C1
9 A70T 12 OR 3574287C1 47 A94SBB 18 GY 2003343C1
10 A94T 12 GY 3574287C1 48 A94SCB 18 GY 2003343C1
11& A72V 12 OR 3574287C1 49 A94SDB 18 GY 2003343C1
11&& A72V 12 DKBL 3574287C1 50 A49A 18 GY 2003343C1
12 A67TA 18 PK 3574289C1 51 A65BC 14 OR 3574288C1
13 A94SJ 18 GY 3574289C1 52*** A94BY 18 GY 2003343C1
14 A94BM 18 GY 2003343C1 52## A22ZB 18 TN 2003343C1
15 A94BN 18 GY 2003343C1 52* A94BMM 16 GY 3574287C1
16@ A94BE 18 GY 2003343C1 52@ A94BY 18 GY 2003343C1
16* A94BE 16 GY 3574285C1 52@@@ A5U(+) 18 YL 2003343C1
17@ A94BD 18 GY 2003343C1 53*** A94BZ 18 GY 2003343C1
17* A94BD 16 GY 3574285C1 53## A22VB 18 TN 2003343C1
18@ A94BH 18 GY 2003343C1 53@@@ A5U(-) 18 GN 20003343C1
18* A94BH 16 GY 3574285C1 53* A94BNN 16 GY 3574287C1
19@ A94BF 18 GY 2003343C1 53@ A94BZ 18 GY 2003343C1
19* A94BF 16 GY 3574285C1 54*** A94BP 18 GY 2003343C1
20* A94BL 18 GY 2003343C1 54## A22B 18 TN 2003343C1
20@ A94BL 14 GY 3574285C1 54* A94BP 16 GY 3574287C1
21* A94BJ 18 GY 2003343C1 54@ A94BP 18 GY 2003343C1
21@ A94BJ 14 GY 3574285C1 55*** A94BQ 18 GY 2003343C1
22 A94BK 18 GY 2003343C1 55## A22ZC 18 TN 2003343C1
23 A94BA 18 GY 2003343C1 55* A94BQ 16 GY 3574287C1
24 A94BB 18 GY 2003343C1 55@ A94BQ 18 GY 2003343C1
25 A94BC 18 GY 2003343C1 56*** A94BR 18 GY 2003343C1
26 A94TA 12 YL 3574285C1 56## A22VC 18 TN 2003343C1
27 A36B 18 TN 2003343C1 56* A94BR 16 GY 3574287C1
28 A9BC 18 GY 2003343C1 56@ A94BR 18 GY 2003343C1
29 A14BC 18 RD 3549418C1 57*** A94BS 18 GY 2003343C1
30 - - - - 57## A22C 18 TN 2003343C1
31 A39 16 GY 3574285C1 57* A94BS 16 GY 3574287C1
32 A59A 18 GY 2003343C1 57@ A94BS 18 GY 2003343C1
33 A59B 18 GY 2003343C1 CHART CONTINUED ON SHEET 36A

012 30AUG12 ADDED: CIRCUITR A5U(+)F 90516B
AT CAV 43 AND A5U(-) AT CAV 44. 61802Y 11MAR09 AE08058107 036
393

CHAPTER 14
NAVISTAR, INC.
CENTER CHASSIS (1701)

(LOCATED ON DASH PANEL - LEFT SIDE (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1

58*** A94BT 18 GY 2003343C1
58** A116L 18 GY 2003343C1
58** A94BT 16 GY 3574287C1
59*** A94BU 18 GY 2003343C1
59** A94BU 16 GY 3574287C1
59** A116U 18 GY 2003343C1
60*** A94BV 18 GY 2003343C1
60** A94BV 16 GY 3574287C1
60** A11GM 18 GY 2003343C1
61 A5U(-) 18 GN 2003343C1
62 A5U(+) 18 YL 2003343C1
63 A94SZC 16 GY 3574285C1
64** A94BW 18 GY 3574289C1
64** A94BW 16 GY 3574285C1
65 A12U 16 LTBL 3574288C1
66 A14U 16 RD 3574288C1
67 A94SK 18 GY 3574289C1
68@@ A65 16 OR 3574288C1
68 A65 18 OR 3574289C1
69 A67U 18 GY 3574289C1
70 A67W 18 GY 3574289C1
71 A67V 18 GY 3574289C1
72 A94SM 18 GY 3574289C1
73 A94SN 18 GY 3574289C1
74 A94SL 18 GY 3574289C1
75 A94SVC 16 GY 3574288C1
76* A94SH 16 GY 3574288C1
76### A72A 16 GY 3574288C1
* W/ BENDIX ABS
@ W/ WABCO ABS
# W/ STANDARD BACKUP LIGHTS
@@ W/ DAY CAB CUSTOMER SUPPLIED
% W/ VORAD VS-400 COLLISION AVOIDANCE
& W/ AUX TRAILOR SOCKET
&& W/ AUX ISO TRAILOR SOCKET
** MUTUALLY EXCLUSIVE
%% W/ COLLISION WIRING
@@@ W/ OMNIVISION J1939 OVERLAY
### W/ LIFT GATE WIRING
*** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M

DIAGRAM, PROSTAR. 72376Z 23AUG10 AE08058107 36A
394

CHAPTER 14
NAVISTAR, INC.
CENTER CHASSIS CONNECTOR

(1701F)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
38 N59H 18 GY 3549418C1
1 12
39 N59J 18 GY 3549418C1
13 26
40 N61B 18 GY 3549418C1
27 38
39 50 41 N106B 18 GY 3549418C1
51 64
42 N109B 18 GY 3549418C1
65 76 43 N32A 18 TN 3549418C1
44 N32 18 TN 3549418C1
45 N49 18 GY 3549418C1
46 N94SAB 18 GY 3549418C1
CONNECTOR 3595622C1
47 N94SBB 18 GY 3549418C1
CAV CIR GAUGE COLOR TERMINAL 48 N94SCB 18 GY 3549418C1
1 N71BA 14 OR 3549416C1 49 N94SDB 18 GY 3549418C1
2 N56A 14 OR 3549416C1 50 N49A 18 GY 3549418C1
3 N57A 14 OR 3549416C1 51 N65BC 14 OR 3549416C1
4 N68A 14 BN 3549416C1 52 N22ZB 18 TN 3549418C1
5 N56T 10 YL 3549415C1 52@ N5UB(+) 18 YL 3549418C1
6 N57T 10 LTGN 3549415C1 52& N94BY 16 GY 3549417C1
7 N58T 10 BK 3549415C1 53 N22VB 18 TN 3549418C1
8 N68T 10 BN 3549415C1 53@ N5UB(-) 18 GN 3549418C1
9 N70T 10 RD 3549415C1 53& N94BZ 16 GY 3549417C1
10 N94T 10 DKBL 3549415C1 54 N22B 18 TN 3549418C1
11 N72V 12 DKBL 3549415C1 * W/ 5TH WHEEL JAW LOCK SENSOR
54& N94BP 16 GY 3549417C1
## W/ TRAILER SOCKET W/ ISO
11## N72V 10 DKBL 3549415C1 55 N22ZC 18 TN 3549418C1 & W/ CHANNEL ABS W/ ATC
12 N67TA 16 PK 3549416C1 55& N94BQ 16 GY 3549417C1 && W/ NO FUEL FILTER SENSOR
13 N94SJ 16 GY 3549416C1 W/ VSM
56 N22VC 18 TN 3549418C1
% MUTUALLY EXCLUSIVE
14 N94BM 16 GY 3549417C1 56& N94BR 16 GY 3549417C1 # W/ DUAL UNCAB & BOC
15 N94BN 16 GY 3549417C1 57 N22C 18 TN 3549418C1 FUEL TANKS
16 N94BE 16 GY 3549417C1 %% W/ HEATED DRAIN VALVE
57& N94BS 16 GY 3549417C1
@ W/ OMNIVISION J1939
17 N94BD 16 GY 3549417C1 58* N11-6L 18 GY 3549418C1 ** W/ AUTO START/ STOP
18 N94BH 16 GY 3549417C1 58& N94BT 16 GY 3549417C1 ***W/ LSM BOC BTRY BOX
19 N94BF 16 GY 3549417C1 @@ W/ LSM UC BTRY BOX
59* N116U 18 GY 3549418C1
@@@W/ RSM UC BTRY BOX
20 N94BL 14 GY 3549417C1 59& N94BU 16 GY 3549417C1
21 N94BJ 14 GY 3549417C1 60* N116M 18 GY 3549418C1
22 N94BK 16 GY 3549417C1 60& N94BV 16 GY 3549417C1
23 N94BA 16 GY 3549417C1 61 N5U(-) 18 GN 3549418C1
24 N94BB 16 GY 3549417C1 62 N5U(+) 18 YL 3549418C1
25 N94BC 16 GY 3549417C1 63 N94SZC 16 GY 3549417C1
26## N94TA 12 YL 3549415C1 64& N94BW 16 GY 3549416C1
27% N36B 18 TN 3549418C1 65% N12UA 16 PK 3549416C1
27% N36A 18 TN 3549418C1 65% N12U 16 PK 3549416C1
28 N9BC 18 GY 3549418C1 66 N14U 16 RD 3549416C1
29 N36A 18 RD 3549418C1 67 N94SK 16 GY 3549416C1
29*** N104A 18 DKBL 3549418C1 68 N65 16 OR 3549416C1
29@@ N104B 18 DKBL 3549418C1 69 N67H 16 GY 3549416C1
29@@@ N104C 18 DKBL 3549418C1 69* N67U 16 GY 3549416C1
30 N36A 19 TN 3549418C1 70 N67J 16 GY 3549416C1
30# N37A 18 TN 3549418C1 70* N67W 16 GY 3549416C1
30%% N39 18 GY 3549418C1 71 N67K 16 GY 3549416C1
31 N39 16 GY 3549417C1 71* N67V 16 GY 3549416C1
32 N59A 18 GY 3549418C1 72 N94SM 16 GY 3549416C1
33 N59B 18 GY 3549418C1 73 N94SN 16 GY 3549416C1
34 N59C 18 GY 3549418C1 74 N94SL 16 GY 3549416C1
35 N59D 18 GY 3549418C1 75 N94SVC 16 GY 3549416C1
36 N59E 18 GY 3549418C1 76% N94SH 16 GY 3549416C1
37 N59F 18 GY 3549418C1 76% N59 16 GY 3549416C1

0486 30DEC11 TITLE WAS CIRCUIT E 82357E
DIAGRAM, PROSTAR. 74016A 11MAR09 AE08058107 037
395

CHAPTER 14
NAVISTAR, INC.

1 - - - -
2 A9AA 20 GY 2003343C1
3 A6DB 20 GY 2003343C1
4 A77B 20 LTGN 2003343C1
5 A28 18 TN 2003343C1
6# A71A 16 OR 3574285C1
6 A71-G 18 WH 2003343C1
6## A71A 18 OR 2003343C1
7 A71B 16 OR 3574285C1
7& A92#165 18 TN 2003343C1
8 A13A 16 PK 3574285C1
8& A92#163 16 PK 3574285C1
IP CONNECTOR
9 A14A 12 RD 3574287C1
(1702)
(LOCATED ON FRONT CENTER DASH PANEL) 10 A77 18 LTGN 2003343C1
11 A5R(+) 18 YL 2003343C1
12 A1 18 LTBL 2003343C1
13 A31 18 TN 2003343C1
14 A88 18 LTGN 2003343C1
42 34
15 - - - -
33
38
28
16 A17 16 PK 3574285C1
31 30
16& A17C 16 PK 3574285C1
27 25 24 22 17 A5R(-) 18 GN 2003343C1
21 19 18 16
18 A23A 18 TN 3522073C1
15 13 12 10 19* A17-GC 16 WH 3574285C1
5
9 1 19* A17-GC 18 WH 2003343C1
19& A92#134 18 TN 2003343C1
20 A17B 18 PK 2003343C1
20& A92#141 18 PK 2003343C1
CONNECTOR 3595621C1
21 A17C 18 PK 2003343C1
* MUTUALLY EXCLUSIVE 22 A97C 18 PL 2003343C1
# W/ STD BACKUP LIGHT 23 A97B 18 PL 2003343C1
## W/ WORK LIGHT FEED
24 A97M 18 PL 2003343C1
& W/ ALLISON TC10 TRANSMISSION
25 A92E 16 TN 3574285C1
26 A92F 18 TN 2003343C1
27 A92H 18 TN 2003343C1
28 A99B 18 PL 2003343C1
29 A97N 18 PL 2003343C1
30 A99D 18 PL 2003343c1
31 PLUG - - 3508928C1
32 A104AL 16 DKBL 3574285C1
33 A104AM 16 DKBL 3574285C1
34 A30BC 16 TN 3574288C1
35 A3BA(+) 18 DKBL 2003343C1
36 A3BA(-) 18 GY 2003343C1
37 A97F 16 PL 3574285C1
37& A97F 16 PL 3574285C1
38 PLUG - - 3508928C1
39 A92A 18 TN 2003343C1
40 A92B 18 TN 2003343C1
41 A88A 18 LTGN 2003343C1
42 A97VT1 12 PL 3574288C1

0488 22JAN14 ADDED EFFECTS FOR D 84576N
TC10 XMSN. 61802Y 11MAR09 AE08058107 038
396

CHAPTER 14
NAVISTAR, INC.

1 PLUG - - 3508928C1
2* K9AA 16 GY 3549417C1
2* K9AA 18 GY 3549418C1
3 K6DB 18 GY 3549418C1
4 K77B 18 LTGN 3549418C1
5 K28 18 TN 3549418C1
6# K71A 16 OR 3549417C1
7# K71B 16 OR 3549417C1
8# K13A 14 PK 3549417C1
9 PLUG - - 3508928C1
10 K77 16 LTGN 3549417C1
11@% K5R(+) 18 YL 3549418C1
ENGINE CONNECTOR 12 PLUG - - 3508928C1
(1702) 13 K31 18 TN 3549418C1
(LOCATED ON FRONT CENTER DASH PANEL)
14 K88 16 LTGN 3549417C1
15 PLUG - - 3508928C1
16 K17 16 PK 3549417C1
34 42
38 17@% K5R(-) 18 GN 3549418C1
28 33
30 31
18 K41E 18 TN 3549418C1
22 24 25 27 19@% K17-GC 18 PK 3549418C1
16 18 19 21
20@% K17B 18 PK 3549418C1
10 12 13 15
21 K17C 16 PK 3549417C1
5 22 K97C 18 PL 3549418C1
1 9
23 K97B 18 PL 3549418C1
24 K97M 18 PL 3549418C1
25@ K92E 16 TN 3549417C1
CONNECTOR 3595620C1
26 K92F 18 TN 3549418C1
27@ K92H 18 TN 3549418C1
28 K99B 18 PL 3549418C1
29 K97N 18 PL 3549418C1
30 K97D 18 PL 3549418C1
31@ K92ER 18 TN 3549418C1
32 K97S 18 VT 3549418C1
33 K97J 18 VT 3549418C1
34 PLUG - - 3508928C1
35 K3BA(+) 18 DKBL 3549418C1
* MUTUALLY EXCLUSIVE 36 K3BA(-) 18 GY 3549418C1
@ W/ ULTRASHIFT TRANSMISSION
# W/ MANUAL TRANSMISSION 37 K13A 18 PK 3549418C1
% W/ AUTOSHIFT TRANSMISSION 38* K92A15 18 TN 3549418C1
38* K47T 18 GY 3549418C1
39* K92A 18 TN 3549418C1
40* K92B 18 TN 3549418C1
40* K92GN 18 TN 3549418C1
40* K98GN 18 LTGN 3549418C1
41* K88A 16 LTGN 3549417C1
41* K98YL 18 YL 3549418C1
42 K97VT1 12 VT 3549416C1

0486 03JAN12 ADDED LONESTAR IN C 75116N
TITLE. 61802Y 11MAR09 AE08058107 039
397

CHAPTER 14
NAVISTAR, INC.
W/ 2010 SCR 13L ENGINE.
ENGINE CONNECTOR
(1702)
(LOCATED ON FRONT CENTER DASH PANEL) 14 K88 16 LTGN 3549417C1
15 K14HC 14 RD 3549417C1
16 K17 16 PK 3549417C1
17*@ K5R108 18 GN 3549418C1
17^ K5C108 18 GN 3549418C1
34 42
17 K5R108 18 LTGN 3549418C1
38
28 33
30 31 17& K5R(-) 18 GN 3549418C1
27
18 K41E 18 TN 3549418C1
22 24 25
16 18 19 21 19*@^ K92#134 18 TN 3549418C1
19@ K17-GC 18 PK 3549418C1
10 12 13 15
5 20*@ K92#141 18 TN 3549418C1
1 9
20@ K17B 18 PK 3549418C1
20^ K92#141 18 TN 3549418C1
21*@ K92C103 18 YL 3549418C1
CONNECTOR 3595620C1
21@ K17C 16 PK 3549417C1
22 K97C 18 PL 3549418C1
* W/ ALLISON XMSN 23 K97B 18 PL 3549418C1
@ W/ ULTRASHIFT TRANSMISSION 24 K97M 18 PL 3549418C1
% W/ AUTOSHIFT TRANSMISSION
25*@ K92#117 18 TN 3549418C1
& W/ PUSH BUTTON SHIFTER
** W/ VARIABLE SPEED FAN 25@ K92DN 18 TN 3549418C1
*# W/ 2 SPEED FAN 25@ K92E 16 TN 3549417C1
*% W/ CRUSE CONTROL
26@ K92A3 18 TN 3549418C1
## W/ RESTRICTION GAUGE
&& N/ RESTRICTION GAUGE 26*@ K92C158 18 LT GN 3549418C1
#& W/ 2 PTO HOUR METERS 26@ K92F 18 TN 3549418C1
#* N/ ROAD SPEED
27@ K92A11 16 TN 3549417C1
#@ W/ ROAD SPEED
*& W/ ENGINE OIL TEMP SENSOR 27*@ K92#124 18 TN 3549418C1
^ W/ ALLISON TC10 TRANSMISSION 27@ K92H 18 TN 3549418C1
28 K99B 18 PL 3549418C1
29 K97N 18 PL 3549418C1
30 K97D 18 PL 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 31@ K92A18A 16 TN 3549417C1
1** K92A20 16 GY 3549416C1 31*@ K92#156 18 TN 3549418C1
1*# K92A20 16 WH 3549416C1 31@ K92ER 18 TN 3549418C1
2 K9AAB 18 GY 3549418C1 32 K97S 18 VT 3549418C1
2 K9AAD 18 GY 3549418C1 33 K97J 18 VT 3549418C1
2## K9AA 16 GY 3549417C1 34@ K92A18A 16 TN 3549416C1
2&& K9AA 18 GY 3549418C1 34*& K30BC 16 TN 3549416C1
3 K6DB 18 GY 3549418C1 35 K3BA(+) 18 DKBL 3549418C1
4 K77B 18 LTGN 3549418C1 36 K3BA(-) 18 GY 3549418C1
5 K28 18 TN 3549418C1 37&^ K13 18 PK 3549418C1
6 K92#145 18 OR 3549418C1 37 K13A 18 PK 3549418C1
6 K71A 16 OR 3549417C1 38#* K92A15 18 TN 3549418C1
7* K71B 16 OR 3549417C1 38#@ K47T 18 GY 3549418C1
7*^ K92#165 18 TN 3549418C1 39@ K92A 18 TN 3549418C1
8*^ K92#163 18 TN 3549418C1 39@ K92J 18 TN 3549418C1
8@ K13A 14 PK 3549417C1 39*@ K92#161 18 TN 3549418C1
9 K92DL 16 TN 1661875C1 40 K98GN 18 GN 3549418C1
10 K77 16 LTGN 3549417C1 40 K92B 18 TN 3549418C1
11^ K5C108 18 YL 3549417C1 40 K92GN 18 TN 3549418C1
11& K5R128 18 YL 3549418C1 40 K98GN 18 LTGN 3549418C1
11*@ K5R(+) 18 YL 3549418C1 41#& K88A 16 LTGN 3549417C1
12& K92DM 16 TN 3549417C1 41@ K98YL 18 YL 3549418C1
12*% KR1B 18 LT BL 3549418C1 41*@ K92B112 18 TN 3549418C1
13 K31 18 TN 3549418C1 42 K97VT1 14 RD 3549416C1
42 K97VT1 12 VT 3549416C1

- - ADDED EFFECTS FOR TC10B 84576N
XMSN. 92070B 25APR13 AE08058107 39A
398

CHAPTER 14
NAVISTAR, INC.
DCM CONNECTOR
(1800)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

A1 A56B 20 OR 3544883C1
B C
A D A2 A57B 20 OR 3544883C1
1 1 A3 A11-GA 18 GY 3544876C1
1 1
2 2
2 2 A4 A9 18 GY 3544876C1
3 3
3 A5 A87E 18 GY 3544876C1
3 4 4
5 5 A6 A94MU 18 GY 3544876C1
4 4 A7 A52D 20 YL 3544883C1
6 6
A8 A102A 20 YL 3544883C1
7 7
5 5 B1 A82C 20 GY 3544883C1
8 8
9 9 B2 A40A 20 GY 3544883C1
6 6
10 10 B3 A6 20 GY 3544883C1
7 7
11 11 B4 A97B 18 PL 3544884C1
8 8
1212 B5 A99D 18 PL 3544884C1
A D
B C B6 A97N 18 PL 3544884C1
B7 A44 20 GY 3544883C1
B8 A86 20 LTGN 3544883C1
B9 A70 20 OR 3544883C1
CONNECTOR 3553649C1
B10 A85A 20 GY 3544883C1
B11 A100 20 GY 3544883C1
BODY LOCK 3553650C1
B12 A97 20 PL 3544883C1
C1 A82B 20 GY 3544883C1
C2 A40B 18 GY 3544884C1
C3 A94SV 16 GY 3544884C1
C4 A99B 18 PL 3544884C1
C5 A97C 18 PL 3544884C1
C6 A97M 18 PL 3544884C1
C7 A92 18 TN 3544884C1
C8 A86A 18 LTGN 3544884C1
C9 A82A 20 GY 3544883C1
C10 A94SZ 16 GY 3544884C1
C11 A97A 18 PL 3544884C1
C12 A40 20 GY 3544883C1
D1@ A70E 18 OR 3544884C1
D1# A14EB2 18 RD 3544884C1
D2** A70D 18 GY 3544884C1
D2*** A70D 18 OR 3544884C1
D2## A11-GBH 16 WH 3544884C1
D3 A62DD 18 DKBL 3544876C1
D4* A24 18 GY 3544876C1
D4* A24C 18 GY 3544884C1
D5* A94SE 18 GY 3544876C1
D5* A94-GC 18 WH 3544876C1
D6* A94SF 16 GY 3544876C1
D6* A94BY 18 GY 3544876C1
D7 A17A 18 PK 3544884C1
D8 A17B 18 PK 3544884C1
** W/ DAY CAB TRIPMASTER
*** W/ SLEEPER TRIPMASTER
# W/ XATA FOR SLEEPER
@ W/ TRIP MASTER
## W/ XATA FOR DAY CAB

0486 03JAN12 REVISED CAV D2. B 75116N
ADDED LONESTAR IN TITLE. 61802Y 11MAY09 AE08058107 040
399

CHAPTER 14
NAVISTAR, INC.
CAB HARNESS CONN

(1800F)

B C A1 B56B 18 OR 3544886C1
A2 B57B 18 OR 3544886C1
A D A3 B11-GA 18 WH 3544880C1
A4 B9 18 GY 3544880C1
12 12
8 8 A5 B87E 18 GY 3544880C1
11 11
7 7
10 10 A6 - - - -
6 9 9 6 A7 B52B 18 YL 3544886C1
8 8 A8 B102A 18 YL 3544886C1
5 7 7 5
B1 B82C 18 GY 3544886C1
6 6 4 B2 B40A 18 GY 3544886C1
4
5 5 B3 B6 18 GY 3544886C1
3 4 4 3 B4 B97B 18 VT 3544886C1
3 3
2 2 B5 B99D 18 VT 3544886C1
2 2
1 1 B6 B97N 18 VT 3544886C1
1 1
B7 B44 18 GY 3544886C1
A D B8 B86 20 LTGN 3544885C1
B9 B70 18 OR 3544886C1
B C B10 B85A 20 GY 3544885C1
B11 B100 20 GY 3544885C1
B12 B97 20 GY 3544885C1
CONNECTOR 3612512C1 C1 B82B 18 GY 3544886C1
BODY LOCK 3553654C1
3553652C1 C2 B40B 18 GY 3544886C1
C3 B94SV 18 GY 3544886C1
C4 B99B 18 VT 3544886C1
C5* B97C 18 GY 3544886C1
C5* B97C 18 VT 3544886C1
C6 B97M 18 VT 3544886C1
C7 B92 20 TN 3544885C1
C8 B86A 20 LTGN 3544885C1
C9 B82A 18 GY 3544886C1
C10 B94SZ 18 GY 3544886C1
C11 B97A 18 VT 3544886C1
C12 B40 18 GY 3544886C1
D1 B70E 18 OR 3544886C1
D2 B70D 18 GY 3544886C1
D3 B62DD 20 DKBL 3544879C1
D4 B24 20 GY 3544879C1
D5 B94SE 18 GY 3544880C1
D6 B94SF 18 GY 3544880C1
D7 B17A 18 PK 3544886C1
D8 B17AA 18 PK 3544886C1

400

CHAPTER 14
NAVISTAR, INC.
TURN SIGNAL SWITCH CONNECTOR

(1801) CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON STEERING COLUMN)
1 B56B 18 OR 3571717C1
2 B57B 18 OR 3571717C1
3 B52B 18 YL 3571717C1
4 B102A 18 YL 3571717C1
6 1 5 B82C 18 GY 3571717C1
6 B87-G 18 WH 3571717C1
12 7 7 B9D 18 GY 3571717C1
8 B82A 18 GY 3571717C1
9 - - - -
CONNECTOR 3539212C1
10 - - - -
11 B82B 18 GY 3571717C1
12 B87E 18 GY 3571717C1
CLOCKSPRING
(1802)

1 B62DD 20 DKBL 3608497C1
1
2 B97 20 GY 3608497C1
3 B86 20 LTGN 3608497C1
4 B92 20 TN 3608497C1
5 B9C 20 GY 3608497C1
6 B100 20 GY 3608497C1
7 B85A 20 GY 3608497C1
8 B24 20 GY 3608497C1
9 B86A 20 LTGN 3608497C1
10 10 B62-GDD 20 WH 3608497C1
CONNECTOR 3608496C1


AE08058107 042
401

CHAPTER 14
NAVISTAR, INC.
PRIMARY AIR TRANSDUCER

(1803)
(LOCATED AT BASE OF STEERING COLUMN)
B
C
A
CONNECTOR 1678137C1

A B9E 18 GY 1651943C1
B B6A 18 GY 1651943C1
C B40 18 GY 1651943C1
SECONDARY AIR TRANSDUCER

(1804)
B
C
A
CONNECTOR 1678137C1

A B9F 18 GY 1651943C1
B B6B 18 GY 1651943C1
C B40A 18 GY 1651943C1

402
CHAPTER 14
NAVISTAR, INC.
TRANSDUCER CONNECTOR
(1805)

A B9H 18 GY 1651943C1
B
C B B6C 18 GY 1651943C1
A C B40B 18 GY 1651943C1
CONNECTOR 1678137C1
STOP LIGHT SWITCH CONNECTOR

(1806)

A - - - - -
D B - - - - -
B A C B70 18 OR 1661875C1 1661872C1
D B9K 18 GY 1661875C1 1661872C1
C
CONNECTOR 1661777C1
BODY LOCK 1661873C1
4 WIRE CLOCK SPRING

(1807)

D
A B9C 20 GY 3544254C1
C
B B97 20 GY 3544254C1
B
A C B100 20 GY 3544254C1
D B85A 20 GY 3544254C1
CONNECTOR 3547870C1
BODY LOCK 3515764C1

0488 20MAY14 ADDED R/D 1807. C 92447S
61802Y 12MAR09
AE08058107 044
403

CHAPTER 14
NAVISTAR, INC.
PARK BRAKE
(1808)

D C B44 18 GY 1661875C1 1661872C1
B A D B9J 18 GY 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
ACCELERATOR PEDAL
(1809)
(LOCATED ABOVE ACCELERATOR PEDAL)

F
A B99B 18 VT 1651943C1
E
B B97B 18 VT 1651943C1
D
C B97C 18 VT 1651943C1
C D B99D 18 VT 1651943C1
B E B97N 18 VT 1651943C1
A F B97M 18 VT 1651943C1
CONNECTOR 1687790C1
ACCELERATOR PEDAL
(1810)
(LOCATED ABOVE ACCELERATOR PEDAL)
A B CAV CIR GAUGE COLOR TERMINAL

A B97C 18 GY 1680205C1
C B B97B 18 VT 1680205C1
C B99B 18 VT 1680205C1
CONNECTOR 1655702C1
BODY LOCK 1655704C1

404
14.66. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F),

(1820M), P. 46

CHAPTER 14
NAVISTAR, INC.
CLUTCH SWITCH
(1811)
(LOCATED ON CLUTCH PEDAL)
A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A B17A 18 PK 1667742C1 1661872C1
B B17AA 18 PK 1667742C1 1661872C1
B
C B97A 18 VT 1667742C1 1661872C1
C
D B9M 18 GY 1667742C1 1661872C1
D
CONNECTOR 3540757C1
BODY LOCK 3540758C1
BRAKE INPUT
(1812)

D C B70E 18 OR 1661875C1 1661872C1
B A D B70D 18 GY 1661875C1 1661872C1
C
CONNECTOR 1661777C1
BODY LOCK 1661873C1
AUTO/NEUTRAL
PARK BRAKE
(1814/1815) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
D C K92DL 16 TN 3594831C1 1661872C1
B A C* K92DL 16 TN 1661875C1 1661872C1

D K92DM 16 TN 3594831C1 1661872C2
C
D* K92DM 16 TN 1661875C1 1661872C1
CONNECTOR 1661777C1 * W/ 2010 SCR 13L ENG

BODY LOCK 1661873C1
CAB HARNESS STEERING WHEEL SENSOR

(1820F / 1820M)
(LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)
A B
BA
D C
CD
CONNECTOR 1667529C1
BODY LOCK 1667530C1 CONNECTOR 1667305C1
BODY LOCK 1661263C1
A B94SA 20 GY 3534481C1 A A94SA 18 GY 1661261C1
B B94SB 20 GY 3534481C1 B A94SB 18 GY 1661261C1
C B94SC 20 GY 3534481C1 C A94SC 18 GY 1661261C1
D B94SD 20 GY 3534481C1 D A94SD 18 GY 1661261C1

- - ADDED EFFECTS FOR 2010C 92070B
SCR 13L ENGINE. 61802Y 12MAR09 AE08058107 046
Figure 405 Connector Body Composite (1811), (1812), (1814), (1815), (1820F), (1820M)
405
CHAPTER 14
NAVISTAR, INC.
WABCO SAS CONN

(1820)
(LOCATED AT END OF FRAME AT REAR AXLE)
A B
D C
CONNECTOR 1667529C1
BODY LOCK 1667530C1

A B94SN 20 GY 3534481C1
B B94SP 20 GY 3534481C1
C B94SR 20 GY 3534481C1
D B94SS 20 GY 3534481C1
MJV0370 CIRCUIT DIAGRAM, LONESTAR,

92447S 12MAR14 AE08058107 46A
406
14.68. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861),
P. 47
CHAPTER 14
NAVISTAR, INC.
STEERING WHEEL
POSITION SENSOR
(1821)
1 B94SC 20 GY 3601801C1
4 2 B94SA 20 GY 3601801C1
1 3 B94SB 20 GY 3601801C1
5
2 4 B94SD 20 GY 3601801C1
6
3 5 - - - -
7
6 - - - -
7 - - - -
CONNECTOR 3601800C1
WABCO STEERING ANGLE SENSOR

(1821A)
(LOCATED AT END OF FRAME AT REAR AXLE)
1 B94SS 20 GY 3602660C1
2 B94ST 20 GY 3602660C1
6
3 B94ST 20 GY 3602660C1
4 B94SR 20 GY 3602660C1
5 B94SN 20 GY 3602660C1
1
6 B94SP 20 GY 3602660C1
CONNECTOR 3889458C1
ABS SECONDARY
ABS PRIMARY AIR TRANSDUCER
AIR TRANSDUCER (1823)
(1822) (LOCATED AT BASE OF STEERING COLUMN)
B
B C
C A
A
CONNECTOR 1678137C1
CONNECTOR 1678137C1
A B94SZB 18 GY 1651943C1
A B94SZA 18 GY 1651943C1
B B94SVB 18 GY 1651943C1
B B94SVA 18 GY 1651943C1
C B94SF 18 GY 1651943C1
C B94SE 18 GY 1651943C1
TWO POST POWER SOURCE

CIGAR LIGHTER TYPE (1861)
POWER SOURCE (LOCATED IN INSTRUMENT PANEL CENTER)
(1860) (JUMPER HARNESS)
(JUMPER HARNESS)
A
BA
C B
CONNECTOR 3613000C1
CONNECTOR 3517473C1
A A86M 16 LT GN 3534165C1
A B86N 14 LTGN 3517476C1
B - - - -
B B86-GB 14 WH 3517476C1
C A86-GA 16 WH 3534165C1

0488 20MAY14 ADDED R/D 1821A. C 92447S
61802Y 12MAR09 AE08058107 047
Figure 407 Connector Body Composite (1821), (1821A), (1822), (1823), (1860), (1861)
407
14.69. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A
CHAPTER 14
NAVISTAR, INC.
DRIVER DEMAND
(1824) PRESSURE SENSOR CAV CIR GAUGE COLOR TERMINAL
1 [B94BY] 14 BK ASSY.
3 2 2 [B94-G] 14 BK ASSY.
1
3 [B94MN] 14 BK ASSY.
CONNECTOR 3554593C1
PURCHASED ASSY.

ALLISON TC10 SHIFT SELECTOR
1 PLUG - - 3518314C1
(1852)
2 PLUG - - 3518314C1
3 A62BE 18 DKBL 3517243C1
4 PLUG - - 3518314C1
16 8 5 A92-GAH 18 WH 3517243C1
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 A5FA(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 A92#134 18 TN 3517243C1
9 1 12 A92A163 18 PK 3517243C1
13 3J92BT 18 RD 3517243C1
14 PLUG - - 3518314C1
CONNECTOR 3605446C91 15 A5FA(-) 18 GN 3517243C1
16 PLUG - - 3518314C1
AUX-POWER RELAY
(1873)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIR GAUGE COLOR TERMINAL
1 A13FG 18 PK 1659673C1
1 A13F 18 PK 1659673C1
5
2 A104B 18 DK BL 1659673C1
4 3 1 3 A13XA 18 PK 1659673C1
5 A13XA 18 PK 1661709C1
2
5 A13DB 18 PK 1661709C1
5 A13DB 18 PK 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
OPTIONAL RELAY
(1873B)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A92A20 16 TN 1661709C1
2 A92-GN1 18 WH 1659673C1
5 4 A92A3 18 TN 1659673C1
5 A92DN1 18 TN 1659673C1
4 3 1
2 CONNECTOR 0593385C1
BODY LOCK 0593387C1
WIF SENSOR
(1874)

1 K95W 18 TN 3561584C1 3536867C1
2 K95-GF 18 WH 3561584C1 3536867C1
1 2
CONNECTOR 3590390C1
U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

0488 20MAY14 ADDED R/D 1873,1873B C 92447S
AND 1874.MVD R/D 1852. 52250B 04FEB11 AE08058107 47A
Figure 408 Connector Body Composite (1824), (1852), (1873), (1873B), (1874)
408
14.70. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48

CHAPTER 14
NAVISTAR, INC.
AUX POWER RELAY

(1873)
5 1* A13FG 18 PK 1659673C1
1# A13F 18 PK 1659673C1
1 2 A104B 18 DKBL 1659673C1

4 3 3@ A13XA 18 PK 1659673C1
4 - - - -
2 5@ A13XA 18 PK 1659673C1
5*# A13DB 18 PK 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593587C1
* W/ THEFT DETERRENT & INTERNATIONAL ENGINE
# W/ THEFT DETERRENT REMOTE START & INTERNATIONAL ENGINE
@ CRIMPED TOGETHER
DAVCO WIF SENSOR WIF SENSOR

(1874) (1874)
2 1 1 2
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95W 20 TN 3536865C1 3536867C1 1 K95W 18 TN 3561584C1 3536867C1
2 K95-GF 20 WH 3536865C1 3536867C1 2 K95-GF 18 WH 3561584C1 3536867C1
W/ 2010 SCR 13L ENGINE
RAYCOR WIF SENSOR WIF SENSOR

(1874A) (1874B)
(LOCATED AT INSTRUMENT PANEL CENTER)
2 1
2 1
CONNECTOR 3602747C1
CONNECTOR 3977821C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95W 18 TN 3526966C1 1 K95W 18 TN 1680205C1
2 K95-GG 18 WH 3526966C1 2 K95-GF 18 WH 1680205C1

012 10MAY13 ADDED : R/D 1874. D 92070B
91662T 24DEC12 AE08058107 048
Figure 409 Connector Body Composite (1873), (1874), (1874A), (1874B)
409
14.71. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A
CHAPTER 14
NAVISTAR, INC.
WORKSTAR WIF SENSOR

(1874B)
2 1
CONNECTOR 3602747C1
BODY LOCK 3539784C1

1 K95W 18 TN 1680205C1
2 K95-GF 18 WH 1680205C1
DAVCO PRO 483 WIF SENSOR

(1874C)
1 2
CONNECTOR 3590390C1

1 K95W 18 TN 3561584C1 3536867C1
2 K95-GF 18 WH 3561584C1 3536867C1
AUX POWER
(1901)
CONNECTOR 1661196C1

A A86P 16 LTGN 1661208C1
B A86-GBB 16 WH 1661208C1
CIGAR LIGHTER
(1903)
(LOCATED AT CENTER PANEL)
B A
C
CONNECTOR 3590298C1
BODY LOCK 3557682C1

A A84 16 LTGN 3534165C1
B - - - -
C A84-GAF 16 WH 3534165C1

0488 20MAY14 ADDED R/D 1874B & B 92447S
1874C. 91662T 21DEC12 AE08058107 48A
Figure 410 Connector Body Composite (1874B), (1874C), (1901), (1903)
410
14.72. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910), (1911), (1912),
(1916), P. 49
CHAPTER 14
NAVISTAR, INC.
FLOOR LIGHT
LIGHTED AIR SHIELD (1907)
(1906) (LOCATED IN INSTRUMENT PANEL - CENTER)
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

C A
CAV CIR GAUGE COLOR TERMINAL A A63JA 18 DKBL 1661261C1
B A A58C 16 BN 1661262C1 B B A63-GAJ 18 WH 1661261C1
A B A58-GBG 16 WH 1661262C1
C - - - -
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 1661891C1
XATA RESISTOR ASSY XATA MODULE

(1909M) (1910)
(LOCATED IN INSTRUMENT PANEL (LOCATED AT RIGHT SIDE BACK OF DOOR)
TO THE RIGHT OF STEERING COLUMN)

B A A14EA 16 RD 1661261C1
DC
B A11-GBE 16 WH 1661261C1
A AB C A3BE(+) 20 DKBL 3544254C1
D A3BE(-) 20 GY 3544254C1
CONNECTOR 0872291R1
CAV CIR GAUGE COLOR TERMINAL CONNECTOR 1667305C1

A A14EB 18 RD 0879630R1 BODY LOCK 1661263C1
B A14EB1 18 RD 0879630R1
XATA CONN
(1911)
A CAV CIR GAUGE COLOR TERMINAL

A A14EBA 18 RD 0241117R1
CONNECTOR 0188393R1
BODY LOCK 3557682C1
COMPASS QUALCOMM OMNIVISION

(1912) SPKR SWITCH
(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL) (1916)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
4
D E
C F
3
B G
2 A H
BODY LOCK 2006504C1

CONNECTOR 3609957C1
A A86H 18 LTGN 1661212C1
CAV CIR GAUGE COLOR TERMINAL B A86J 18 LTGN 1661212C1
1 A28V 18 TN 3614754C1 C A86HA 18 LTGN 1661212C1
2 A5C(+) 18 YL 3614754C1 D A86JA 18 LTGN 1661212C1
3 A5C(-) 18 GN 3614754C1 E A86-GD1 18 WH 1661212C1
4 A28-GBF 18 WH 3614754C1 F A86HB 18 LTGN 1661212C1
G A86JB 18 LTGN 1661212C1
H - - - -

0488 20MAY14 ADDED R/D 1911. C 92447S
61802Y 11MAR09 AE08058107 049
Figure 411 Connector Body Composite (1906), (1907), (1909M), (1910), (1911), (1912), (1916)
411
14.73. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919),

(1919A), (1919B), (1920), P. 50
CHAPTER 14
NAVISTAR, INC.
QUALCOMM OMNIVISION
QUALCOMM OMNIVISION POWER
REMOTE CONTROL (1918 / 1918A)
(1917) (LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED ON LEFT SIDE - BACK OF DOOR)
C
B
B
A A

A A14ED 16 RD 1661212C1
A A86RCD 18 LT GN 1661212C1
B A13EE 16 DK BL 1661212C1
B A86-GD2 18 WH 1661212C1
C A11-GBE 16 WH 1661212C1
QUALCOMM OMNIVISION
ACCESSORY
(#1919 / *1919A)
MCP50 POWER
(1918B) D E
C F
B G
A H
C CONNECTOR 2005836C1
BODY LOCK 2006504C1
B
A A A86RCD 18 LT GN 1661212C1
B A98F 18 TN 1661212C1
C A3BD(+) 18 DK BL 1661212C1
CONNECTOR 1661199C1 D A3BD(-) 18 GY 1661212C1
E A86-GND 18 WH 1661212C1
F A86HA 18 LT GN 1661212C1
G A86JA 18 LT GN 1661212C1
A A14ED 16 RD 1661212C1
H - - - -
B A13EE 16 DK BL 1661212C1
# W/ QUALCOMM OMNIVISION FOR SLEEPER
C A11-GBE 16 WH 1661212C1
* W/ QUALCOMM OMNIVISION FOR DAYCAB
MCP50 ACCESSORY QUALCOMM IMCT
(1919B) (1920)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT SIDE B PILLAR)
D E
C F
B G F A CONNECTOR 2011340C1
A H BODY LOCK 2011364C1
E B
CONNECTOR 2005836C1 D C
BODY LOCK 2006504C1

A PLUG - - -
B PLUG - - -
A A3BD(+) 18 DKBL 1661875C1 3568570C1
C A3BD(+) 18 DK BL 1661212C1
B A3BD(-) 18 GY 1661875C1 3568570C1
D A3BD(-) 18 GY 1661212C1
C A14ED 18 RD 1661875C1 3568570C1
E PLUG - - -
D A11-GBE 18 WH 1661875C1 3568570C1
F PLUG - - -
E A13EE 18 PK 1661875C1 3568570C1
G PLUG - - -
F A98F 18 BK 1661875C1 3568570C1
H PLUG - - -

0488 20MAY14 ADDED R/D 1918B,1919B,C 92447S
1921.MVD R/D 1922 & 1922M. 61802Y 11MAR09 AE08058107 050
Figure 412 Connector Body Composite (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B),
(1920)
412
14.74. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A
CHAPTER 14
NAVISTAR, INC.
PANIC SWITCH
(1921)

A A98J 18 BK 0587578C1
QUALCOMM
(1922)
B CAV CIR GAUGE COLOR TERMINAL

A A14EF 18 RD 1661212C1
B A11-GBH 18 WH 1661212C1
A
CONNECTOR 1669973C1
QUALCOMM DISPLAY POWER

(1922M)

A
A A14EF 18 RD 1661208C1
B A11-GBH 18 WH 1661208C1
B
CONNECTOR 1669972C1
QUALCOMM TMCT
(1923)
(LOCATED ON RIGHT SIDE BACK OF DOOR)

F A A A13EE 18 PK 1661212C1
B A14ED 18 RD 1661212C1
E B C A98F 18 BK 1661212C1
D A11-GBE 18 WH 1661212C1
D C
E A3BD(+) 18 DKBL 1661212C1
F A3BD(-) 18 GY 1661212C1
CONNECTOR 1661201C1

92447S 13MAR14 AE08058107 50A
Figure 413 Connector Body Composite (1921), (1922), (1922M), (1923)
413
14.75. CONNECTOR BODY COMPOSITE (1924M), (1925F), (1930), P. 51
CHAPTER 14
NAVISTAR, INC.
QUALCOMM MCT
(1924M)

A A13EE 18 PK 1661212C1
A B A14ED 18 RD 1661212C1
C A98F 18 BK 1661212C1
B D A11-GBE 18 WH 1661212C1
CONNECTOR 1661201C1
QUALCOMM
(1925F)
B CAV CIR GAUGE COLOR TERMINAL
A A A3BD(+) 20 DK BL 3534481C1
B A3BD(-) 20 GY 3534481C1
CONNECTOR 1661260C1
BODY LOCK 1661264C1
REMOTE POWER MODULE CONN

(1930)

1 PLUG - - -
1 6
2 A11-GR 14 WH 2034787C1
2 5 3 A5E(+) 18 YL 1680205C1
3 4 4 A5E(-) 18 GN 1680205C1
5 PLUG - - -
6 A20 16 LT GN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1

0488 19MAY14 ADDED R/D 1924M,1925F C 92447S
& 1930. 61802Y 12MAR09

AE08058107 051
Figure 414 Connector Body Composite (1924M), (1925F), (1930)
414
14.76. CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N),

(1936M), (1937M), (1937N), P. 52
CHAPTER 14
NAVISTAR, INC.
QUALCOM TMCT
(1932) MOTIENT MOBILE MAX
(LOCATED IN LEFT BACK PANEL(DAYCAB)) DISCRETE I/O
(1933)
(LOCATED IN LEFT BACK PANEL(DAYCAB))
A H CONNECTOR 2005836C1
B G CONNECTOR 2005835C1 D E BODY LOCK 2006504C1
C F BODY LOCK 2006503C1 C F CAV CIR GAUGE COLOR TERMINAL
D E B G
A - - - -
A H
B A98F 18 LTGN 1661212C1
C - - - -
A A14EA 18 RD 1661208C1
D - - - -
B A14EE 18 RD 1661208C1
E - - - -
C A11-GMC 18 WH 1661208C1
F - - - -
D A11-GMA 18 WH 1661208C1
G - - - -
E A13EE 18 PK 1661208C1
H - - - -
F A3BD(+) 18 DKBL 1661208C1
G A3BD(-) 18 GY 1661208C1
OMNIVISION/DRIVERTECH J1939
H - - - - (1935M)
(LOCATED IN DASH PASSENGER SIDE (DAYCAB))
PEOPLENET CONNECTOR
(1934M) C CONNECTOR 1667741C1
(LOCATED IN DASH PASSENGER SIDE (SLEEPER)) BODY LOCK 1667771C1
B
A
B A A A11-GBE 14 WH 3534167C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A14EA 14 RD 3534167C1 A A5U(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
CONNECTOR 3554818C1 C A5U(-) 18 GN 1661875C1 3568570C1
OMNIVISION J1939 OMNIVISION PTO

(1935N) (1936M)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT BACK PANEL(DAYCAB))
C
CONNECTOR 1667741C1
B BODY LOCK 1667771C1 B
A
A CONNECTOR
0587568C91

A A5U(+) 18 YL 1661875C1 3568570C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B PLUG - - - - A A59DA 18 GY 0587576C1 3517771C1
C A5U(-) 18 GN 1661875C1 3568570C1 B A59EA 18 GY 0587576C1 3517771C1
OMNIVISION/DRIVERTECH J1939 ACCESSORY OMNIVISION J1939 ACCESORY

(1937M) (1937N)
(LOCATED IN LEFT BACK PANEL(DAYCAB)) (LOCATED IN LEFT BACK PANEL(DAYCAB))
C C
B B
A A

A A5U(+) 18 YL 1661875C1 3568570C1 A A5U(+) 18 YL 1661875C1 3568570C1
B PLUG - - - - B PLUG - - - -
C A5U(-) 18 GN 1661875C1 3568570C1 C A5U(-) 18 GN 1661875C1 3568570C1

61802Y 11MAY09
AE08058107 052
Figure 415 Connector Body Composite (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M),
(1937N)
415
14.77. CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N),

(1942F), P. 52A
CHAPTER 14
NAVISTAR, INC.
MCP50 J1939 ACCESSORY

(1937P)
(LOCATED IN LEFT BACK PANEL(DAYCAB))
C
B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1

A A5U(+) 18 YL 1661875C1 3568570C1
C A5U(-) 18 GN 1661875C1 3568570C1
PEOPLENET CONNECTOR
(1938M)
(LOCATED IN DASH PASSENGER SIDE (DAYCAB))

A A11-GBE 14 WH 3534167C1
B A
B A14EA 14 RD 3534167C1
CONNECTOR 3554818C1
PEOPLENET PEOPLENET J1939 IP HARN

(1939) (1939M)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT BACK PANEL(DAYCAB))
7 6
F A CONNECTOR 2011340C1 CAV CIR GAUGE COLOR TERMINAL
E B BODY LOCK 2011364C1 1 - - - -
D C 2 - - - -
3 - - - -
4 A3BD(+) 18 DKBL 3518963C1
CAV CIR GAUGE COLOR TERMINAL 5 A3BD(-) 18 GY 3518963C1
12 1
A A3BD(+) 18 DKBL 1661875C1 6 - - - -
B A3BD(-) 18 GY 1661875C1 7 - - - -
CONNECTOR
C A14ED 18 RD 1661875C1 8 - - - -
3553404C1
D A11-GBH 18 WH 1661875C1 9 - - - -
E A13EE 18 PK 1661875C1 10 - - - -
F - - - - 11 A5U(-) 18 GN 3518963C1
12 A5U(+) 18 YL 3518963C1
PEOPLENET
(1939N) EATON VORAD RIGHT SIDE DISPLAY
(LOCATED IN LEFT BACK PANEL(DAYCAB)) (1942F)
(LOCATED IN INSTRUMENT PANEL TO
THE RIGHT OF STEERING COLUMN)
C 3 1
B CONNECTOR 1667741C1 4 2 CONNECTOR 3673259C1

A
A A5U(+) 18 YL 1661875C1 1 A67V 18 GY 1680206C1
B - - - - 2 A67W 18 GY 1680206C1
C A5U(-) 18 GN 1661875C1 3 A67U 18 GY 1680206C1
4 A57NA 18 OR 1680206C1

92447S 13MAR14 AE08058107 52A
Figure 416 Connector Body Composite (1937P), (1938M), (1939), (1939M), (1939N), (1942F)
416
14.78. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950),

(1951), P. 53
CHAPTER 14
NAVISTAR, INC.
EATON VORAD DRIVER INTERFACE UNIT

(1943M) SLEEPER NO IDLE HEAT & COOL
(LOCATED IN INSTRUMENT PANEL (1946F)
TO THE RIGHT OF STEERING COLUMN) (LOCATED IN INSTRUMENT PANEL)
H A
G B
1 2 3 4
5 6 7 8
F C
E D
BODY LOCK 3515765C1
1 - - - -
A A75AG 18 LT GN 1661262C1
2 - - - -
B A75AF 18 LT GN 1661262C1
3 - - - -
C A75AR 18 LT GN 1661262C1
4 A67E 18 PK 3673333C1
D A75-GAS 18 LT GN 1661262C1
5 A67-GD 18 WH 3673333C1
E A77NE 18 LT GN 1661262C1
6 A5HA(-) 18 GN 3673333C1
F A77NF 18 LT GN 1661262C1
7 A5HA(+) 18 YL 3673333C1
G A62J 18 DK BL 1661262C1
8 - - - -
H - - - -
DFM J5 DFM J6
(1948) (1949)
(LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL)
PANEL)
A K
D C B A
B J
C H
D G
H G F E E F
CONNECTOR 3745398C1
CONNECTOR 3540612C1
BODY LOCK 3745399C1
BODY LOCK 3540614C1
A A56TR1 16 OR 1661261C1 A A56TR4 16 OR 1661261C1
B A56TR2 16 OR 1661261C1 B PLUG - - -
C A56TR3 16 OR 1661261C1 C PLUG - - -
D A55A 18 OR 1661261C1 D PLUG - - -
E A55B 18 OR 1661261C1 E A11-GJ6 18 WH 1661261C1
F A57TR3 16 OR 1661261C1 F A14JA1 16 RD 1661261C1
G A57TR2 16 OR 1661261C1 G A14JA2 16 RD 1661261C1
H A57TR1 16 OR 1661261C1 H A13TRL 18 PK 1661261C1
J PLUG - - -
AUX-POWER RELAY K A57TR4 16 OR 1661261C1
(1950)
(LOCATED IN INSTRUMENT PANEL)
ANTI-THEFT CONN
5 (1951)
4 3 1
B
2
A
CONNECTOR 0593385C1
1 A11-GW2 18 PK 1659673C1
2 A94Y 16 GY 1661709C1
A A13AT 18 RD 0587576C1 3517771C1
3 A94W 16 GY 1659673C1
B A11-GAT 18 WH 0587576C1 3517771C1
4 PLUG - - -
5 A94YA 16 GY 1661709C1

0488 20MAY14 ADDED R/D 1946F,1948, C 92447S
1949,1950 & 1951. 61802Y 12MAR09

AE08058107 053
Figure 417 Connector Body Composite (1943M), (1946F), (1948), (1949), (1950), (1951)
417
14.79. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950),

(1951), P. 53
CHAPTER 14
NAVISTAR, INC.
EATON VORAD DRIVER INTERFACE UNIT

(1943M) SLEEPER NO IDLE HEAT & COOL
(LOCATED IN INSTRUMENT PANEL (1946F)
TO THE RIGHT OF STEERING COLUMN) (LOCATED IN INSTRUMENT PANEL)
H A
G B
1 2 3 4
5 6 7 8
F C
E D
BODY LOCK 3515765C1
1 - - - -
A A75AG 18 LT GN 1661262C1
2 - - - -
B A75AF 18 LT GN 1661262C1
3 - - - -
C A75AR 18 LT GN 1661262C1
4 A67E 18 PK 3673333C1
D A75-GAS 18 LT GN 1661262C1
5 A67-GD 18 WH 3673333C1
E A77NE 18 LT GN 1661262C1
6 A5HA(-) 18 GN 3673333C1
F A77NF 18 LT GN 1661262C1
7 A5HA(+) 18 YL 3673333C1
G A62J 18 DK BL 1661262C1
8 - - - -
H - - - -
DFM J5 DFM J6
(1948) (1949)
(LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL)
PANEL)
A K
D C B A
B J
C H
D G
H G F E E F
CONNECTOR 3745398C1
CONNECTOR 3540612C1
BODY LOCK 3745399C1
BODY LOCK 3540614C1
A A56TR1 16 OR 1661261C1 A A56TR4 16 OR 1661261C1
B A56TR2 16 OR 1661261C1 B PLUG - - -
C A56TR3 16 OR 1661261C1 C PLUG - - -
D A55A 18 OR 1661261C1 D PLUG - - -
E A55B 18 OR 1661261C1 E A11-GJ6 18 WH 1661261C1
F A57TR3 16 OR 1661261C1 F A14JA1 16 RD 1661261C1
G A57TR2 16 OR 1661261C1 G A14JA2 16 RD 1661261C1
H A57TR1 16 OR 1661261C1 H A13TRL 18 PK 1661261C1
J PLUG - - -
AUX-POWER RELAY K A57TR4 16 OR 1661261C1
(1950)
ANTI-THEFT CONN
5 (1951)
4 3 1
B
2
A
CONNECTOR 0593385C1
1 A11-GW2 18 PK 1659673C1
2 A94Y 16 GY 1661709C1
A A13AT 18 RD 0587576C1 3517771C1
3 A94W 16 GY 1659673C1
B A11-GAT 18 WH 0587576C1 3517771C1
4 PLUG - - -
5 A94YA 16 GY 1661709C1

0488 20MAY14 ADDED R/D 1946F,1948, C 92447S
1949,1950 & 1951. 61802Y 12MAR09

AE08058107 053
Figure 418 Connector Body Composite (1943M), (1946F), (1948), (1949), (1950), (1951)
418
14.80. CONNECTOR BODY COMPOSITE (1953), (1960), P. 53A
CHAPTER 14
NAVISTAR, INC.
DFM J7
(1953)
D C
B
E A
F
CONNECTOR 2031871C1
BODY LOCK 2031873C1

A A56C 16 OR 1661261C1
B A14HA 16 RD 1661261C1
C A11-GJ7 18 WH 1661261C1
D A54TL 18 BN 1661261C1
E A14HB 18 RD 1661261C1
F A57C 16 OR 1661261C1
MODULE BRACKET
"B" CONNECTOR
(1960)
B C
A (LOCATED ON MODULE BRACKET)
D
1 1
1 1
2 2
2 2
3 3
3 4 4 3
5 5
4 4
6 6
7 7
5 5
8 8
6 9 9 6
10 10
7 7
11 11 CONNECTOR 3553649C1
8 8
1212 BODY LOCK 3553650C1
A D
B C
CAV CIR GAUGE COLOR TERMINAL C1 A3BN(+) 18 DKBL 3544884C1

A1 - - - C2 A3BN(-) 18 GY 3544884C1
A2 - - - - C3 A98NS 18 BK 3544884C1
A3 - C4 AOUT2 18 TN 3544884C1
A4 - - - C5 A5VREF 18 TN 3544884C1
A5 - - - - C6 APPU 18 TN 3544884C1
A6 A98ZA 18 BK 3544876C1 C7 AANG1 18 TN 3544884C1
A7 - - - - C8 AANG2 18 TN 3544884C1
A8 - - - - C9 AANG3 18 TN 3544884C1
B1 A98M 18 BK 3544884C1 C10 AANG4 18 TN 3544884C1
B2 A5M(+) 18 YL 3544884C1 C11 AANG5 18 TN 3544884C1
B3 A5M(-) 18 GN 3544884C1 C12 AANG-G 18 GY 3544884C1
B4 A98-GB 18 WH 3544884C1 D1 A98Z 18 BK 3544884C1
B5 A98-GC 18 WH 3544884C1 D2 A98NL 18 BK 3544884C1
B6 A3M(+) 18 DK-BL 3544884C1 D3 A14NN 18 RD 3544876C1
B7 A3M(-) 18 GY 3544884C1 D4 A13N 18 PK 3544876C1
B8 - - - - D5 A11-GAM 18 WH 3544876C1
B9 - - - - D6 A14NP 16 RD 3544876C1
B10 - - - - D7 A5K(+) 18 YL 3544884C1
B11 - - - - D8 A5K(-) 18 GN 3544884C1
B12 - - - -

92447S 13MAR14 AE08058107 53A
419

CHAPTER 14
NAVISTAR, INC.
TRANSLATOR MODULE CAV CIR GAUGE COLOR TERMINAL

(1961) 1 A98M 18 BK
2 - - - -
7 6 3 - - - -
4 - - - -
5 - - - -
6 A5M(+) 18 YL
7 A5M(-) 18 GN
8 A3M(+) 18 DK BL
9 A3M(-) 18 GY
10 A98-GB 18 WH
11 - - - -
12 1
12 A98-GC 18 WH
CONNECTOR 3586750C1
BODY LOCK 3553460C1

MODULE BRACKET "A" CONNECTOR
(1962) A1 - - - -
(LOCATED ON MODULE BRACKET) A2 - - - -
A3 A22-GAN 18 WH 3544876C1
B C A4 A22E 18 TN 3544876C1
A D
1 1 A5 A22D 18 TN 3544876C1
1 1
2 2 A6 - - - -
2 2
3 3 A7 - - - -
3 4 4 3
A8 - - - -
5 5
4 4 B1 A22C 18 TN 3544884C1
6 6
B2 A22B 18 TN 3544884C1
7 7 B3 A22VC 18 TN 3544884C1
5 5
8 8
B4 A22VB 18 TN 3544884C1
6 9 9 6
B5 A22ZB 18 TN 3544884C1
10 10
7 7 B6 A22ZC 18 TN 3544884C1
11 11
8 8
1212 B7 A5P(+) 18 YL 3544884C1
A D
B C B8 A5P(-) 18 GN 3544884C1
B9 - - - -
B10 A22A 18 TN 3544884C1
CONNECTOR 3612515C1 B11 A22VA 18 TN 3544884C1
BODY LOCK 3553650C1 B12 A22ZA 18 TN 3544884C1
C1 - - - -
C2 - - - -
C3 - - - -
C4 - - - -
C5 - - - -
C6 - - - -
C7 - - - -
C8 - - - -
C9 - - - -
C10 - - - -
C11 - - - -
C12 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
D5 - - - -
D6 - - - -
D7 - - - -
D8 - - - -

TITLE, CONN 1961. REVD CHART R/D 1962. 61802Y 11MAR09 AE08058107 054
420
CHAPTER 14
NAVISTAR, INC.
ROOF/TACHOGRAPH
(1965)
7 6
12 1
CONNECTOR 3540612C1
BODY LOCK 3540614C1

E A14TA 16 RD 1661261C1
F A62AB 18 DK BL 1661261C1
G A13TA 16 PK 1661261C1
K A11-GTA 16 WH 1661261C1

92447S 13MAR14 AE08058107 54A
421

CHAPTER 14
NAVISTAR, INC.
INTENTIONALY LEFT BLANK

TITLE. REMOVED CONN 1963 AND 1964. 61802Y 29APR09 AE08058107 055
422
CHAPTER 14
NAVISTAR, INC.
SATELLITE COMMUNICATIONS
(1970) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON RIGHT SIDE BACK OF DOOR) A* A14SD 18 RD 1661875C1 3568570C1
A* A14EA 16 RD 1661875C1 1661872C1
A* A14ED 18 RD 1661875C1 3568570C1
A B C D E B* A13SD 18 PK 1661875C1 3568570C1
B* A13EE 18 PK 1661875C1 3568570C1
C A3BD(-) 18 GY 1661875C1 3568570C1
D A3BD(+) 18 DK BL 1661875C1 3568570C1
E* A14EBA 18 RD 1661875C1 3568570C1
E* A98F 18 TN 1661875C1 3568570C1
F F* A98J 18 BK 1661875C1 3568570C1

K
F* A11-GBE 18 WH 1661875C1 3568570C1
G PLUG - - 2025431C1 2025431C1
J H G H PLUG - - 2025431C1 2025431C1
J A70E 18 OR 1661875C1 3568570C1
K A50S 18 YL 1661875C1 3568570C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1 * MUTUALLY EXCLUSIVE
COGNEX CONN
(1980)
A A11COG1 18 WH 1661261C1
D C
B A13COG 16 PK 1661261C1
B
C A67COG 18 WH 1661261C1
E A
D A56A2 16 OR 1661261C1
F
E A57A2 16 OR 1661261C1
F A67COG1 18 WH 1661261C1
CONNECTOR 2031871C1
BODY LOCK 2031873C1
IVIS DATA LINK CONN

(LOCATED NEAR LEFT FRAME RAIL)
A A11-GFE 14 WH 1659750C1
A A11-GBE 14 WH 1659750C1
D B A14FDT 14 RD 1659750C1
E C A5FD(+) 18 YL 1651968C1
C
D A5FD(-) 18 GN 1651968C1
F A B F A3FD(+) 18 DK BL 1651968C1
J G A3FD(-) 18 GY 1651968C1
G
H
CONNECTOR 3544066C1
IVIS POWER CONN

(1982)
(LOCATED NEAR LEFT FRAME RAIL)
R PIN A11-GFF 16 WH 0418646C1 089000-CM
RCPT A14FDU 16 RD 0418644C1 089000-CM
CONNECTOR 089000-CM

0488 20MAY14 ADDED R/D 1980,1981 & C 92447S
1982. 61802Y 29APR09 AE08058107 056
423
CHAPTER 14
NAVISTAR, INC.
J1939 PRIVATE REMOTE POWER

(1992)
C
B
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1

A A5EB(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
C A5EB(-) 18 GN 1661875C1 3568570C1
IP / ROOF CONNECTION
(2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
1 2 3 4
K A
J B
H C
G D
F E
CONNECTOR 3540612C1
5 6 7 8 9 10
BODY LOCK 3540614C1
CONNECTOR 3544688C1
BODY LOCK 3540615C1

A D58T 18 BN 3544691C1
1 A58T 18 BN 3544692C1
B D86F 16 LTGN 3544693C1
2 A86F 18 LTGN 3544692C1
C D63-GA 16 WH 3544693C1
3 A63-GA 16 WH 3544694C1
D D63D 18 DKBL 3544691C1
4 A63D 18 DKBL 3544692C1
E D63E 18 DKBL 3544691C1
5 A63BD 18 DKBL 3544692C1
F - - - -
6 A86HB 18 LTGN 3544692C1
G D86K 18 LTGN 3544691C1
7 A86JB 18 LTGN 3544692C1
H D86L 18 LTGN 3544691C1
8 - - - -
J D86H 18 LTGN 3544691C1
9 - - - -
K D86J 18 LTGN 3544691C1
10 - - - -

0488 20MAY14 ADDED R/D 1992. C 92447S
61802Y 29APR09
AE08058107 057
424
14.86. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M),

(2007F), P. 58

CHAPTER 14
NAVISTAR, INC.
LEFT CLEARANCE
(2002M)
(LOCATED IN FRONT ROOF)

B A D58Z 18 BN 1661261C1
B D58-GD 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
LEFT MARKER
(2003M)

A D58M 18 BN 1661261C1
B
B D58-GE 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
MID MARKER
(2004M)
A A D58N 18 BN 1661261C1
B B D58-GF 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
RIGHT MARKER
(2005M)

B A D58P 18 BN 1661261C1
CONNECTOR 1661259C1 B D58-GH 18 WH 1661261C1

BODY LOCK 1661263C1
RIGHT CLEARANCE
(2006M)
A A D58R 18 BN 1661261C1
B B D58-GJ 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
SUNSHADE
(2007F)
(LOCATED AT SUNSHADE)

B
A D58T 18 BN 1661262C1
A B D58-GL 18 WH 1661262C1
CONNECTOR 1661260C1
BODY LOCK 1661264C1

Figure 425 Connector Body Composite (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)
425

CHAPTER 14
NAVISTAR, INC.
AUTO STOP/START ENGINE

OIL TEMP SENSOR
(2010) W/ 2010 SCR 13L ENG
B CAVITY CIRCUIT GAUGE COLOR TERMINAL

A A K30BC 16 TN 2036586C1
B K9AA 18 GY 2036586C1
CONNECTOR 2036584C1
HEADLINER TO DOME LIGHT

(2100)
(LOCATED IN CAB ROOF)
A C63-GE 18 WH 1661261C1
A
B C63D 18 DKBL 1661261C1
B
C C63E 18 DKBL 1661261C1
C
CONNECTOR 1661198C1
HEADLINER TO ROOF HARNESS

(2101)
(LOCATED IN CAB ROOF FRONT) CAV CIR GAUGE COLOR TERMINAL
A# D63L 18 BL 1661212C1
A** D63D 18 DKBL 1661208C1
A
A* D63-GM 18 DKBL 1661208C1
B# D63L-G 18 WH 1661212C1
B B* D63-GM 18 WH 1661208C1
B** D63-GM 18 DKBL 1661208C1
CONNECTOR 1669972C1
# W/ DOME LIGHT
** W/ SLEEPER-2
* W/ SLEEPER

012 10MAY13 ADDED : R/D 2010. C 92070B
61802Y 12MAR09 AE08058107 059
426
(2227B) P. 60
CHAPTER 14
NAVISTAR, INC.
CUSTOMER SUPPLIED WORK LIGHT CUSTOMER SUPPLIED WORK LIGHT

(2200) (2201)
(LOCATED IN LEFT BACK PANEL DAYCAB)) (LOCATED IN RIGHT BACKPANEL (DAYCAB))
CONNECTOR 1661259C1
A A BODY LOCK 1661263C1
B B
A A65BFA 18 OR 1661261C1 A A65BFB 18 OR 1661261C1
B A65-GFA 18 WH 1661261C1 B A65-GFB 18 WH 1661261C1
POWER DISPLAY
1 A14A 20 PK 3535805C1
2 A10AA 20 WH 3535805C1
3 A12B 20 LTBL 3535805C1
4 - - - -
4 1
5 A10AB 20 WH 3535805C1
8 5 6 A86A(+) 20 YL 3535805C1
7 A86A(-) 20 LTGN 3535805C1
8 - - - -
CONNECTOR 3833917C1

IO/MIC DISPLAY
(2225) 1 A9A 20 WH 3867325C1
2 - - - -
3 - - - -
4 - - - -
1 8 - - -
5 -
- - -
9 16
7 - - - -
8 A5L 20 YL 3867325C1
CONNECTOR 3834322C1 9 - - -
RAND MCNALLY GPS DISPLAY 10 A10AC 20 WH 3867325C1

(2223) 11 A86AA 20 LTGN 3867325C1
(LOCATED IN INSTRUMENT 12 A86AB 20 LTGN 3867325C1
A PANEL-CENTER)
13 A86AC 20 LTGN 3867325C1
14 A86AD 20 LTGN 3867325C1
B 15 A10AD 20 WH 3867325C1
CONNECTOR 1669972C1 16 A5L(-) 20 LTGN 3867325C1

DISPLAY J1939
A A12A 18 LTBL 1661208C1
(2227B)
B A11-GAL 18 WH 1661208C1 (LOCATED IN INSTRUMENT
C PANEL CENTER)
DISPLAY J1939 B
(2227)
A
C 1667741C1 CONN
1667771C1 LOCK
B
A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1667741C1 CONN
1667771C1 LOCK A A86B(+) 18 YL 1661875C1 3568570C1
C A86B(-) 18 LT GN 1661875C1 3568570C1
A A86F(+) 18 YL 1661875C1
B - - - -
C A86F(-) 18 GN 1661875C1

0488 20MAY14 ADDED R/D 2227B. D 92447S
UPDATED CIRC OF R/D 2223. 61802Y 12MAR09

AE08058107 060
Figure 427 Connector Body Composite (2200), (2201), (2223), (2224), (2225), (2227), (2227B)
427
14.89. CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304),

(2312), P. 61

CHAPTER 14
NAVISTAR, INC.
LEFT CONSOLE SPEAKER

LEFT SPEAKER (2302)
(2300) (LOCATED IN CAB ROOF)
(LOCATED IN LEFT B PILLAR (DAYCAB))
B A B A

A A86BA 18 LTGN 1661261C1 A C86H 18 LT 1661261C1
B A86CA 18 LTGN 1661261C1 B C86J 18 LT 1661261C1
CB RADIO POWER
(2303F / 2303M)
A
B
B
A
CONNECTOR 1661196C1
CONNECTOR 1661197C1

A C86M 16 LTGN 1661209C1
A C86F 16 LTGN 1661209C1
B C86-GG 16 WH 1661209C1
B C86-GF 16 WH 1661209C1
DOOR / SW SPEAKER JUMPER

RIGHT CONSOLE SPEAKER (2312)
(2304) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
B A
A B
C D
CONNECTOR 3535769C1
BODY LOCK 3534158C1
A C86K 18 LT 1661261C1 A A63B 16 DKBL 3534165C1
B C86L 18 LT 1661261C1 B A9BAA 16 GY 3534165C1
C A86BA 18 LTGN 3534164C1
D A86CA 18 LTGN 3534164C1

- - ADDED: CONN 2300, B 75116N
LONESTAR IN TITLE. 61802Y 12MAR09 AE08058107 061
Figure 428 Connector Body Composite (2300), (2302), (2303F), (2303M), (2304), (2312)
428

CHAPTER 14
NAVISTAR, INC.
DOOR / SW SPEAKER JUMPER

(2313)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)

A A63C 16 DKBL 3534165C1
A B B A9BAB 16 GY 3534165C1
C A86DA 18 LTGN 3534164C1
C D D A86EA 18 LTGN 3534164C1
CONNECTOR 3533975C1
BODY LOCK 3534158C1
CONSOLE / ROOF STANDARD

(2500)
E D
H A
F C
G B
G B
F C
H A
E D

A D86F 16 LTGN 1661262C1 A C86F 16 LTGN 1661261C1
B D63-GL 16 WH 1661262C1 B C63-GL 16 WH 1661261C1
C D63D 18 DKBL 1661262C1 C C63D 18 DKBL 1661261C1
D D63E 18 DKBL 1661262C1 D C63E 18 DKBL 1661261C1
E D86L 18 LTGN 1661262C1 E C86L 18 LTGN 1661261C1
F D86J 18 LTGN 1661262C1 F C86J 18 LTGN 1661261C1
G D86H 18 LTGN 1661262C1 G C86H 18 LTGN 1661261C1
H D86K 18 LTGN 1661262C1 H C86K 18 LTGN 1661261C1

429
14.91. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63

CHAPTER 14
NAVISTAR, INC.
DRIVER DOOR CONNECTOR

(3000)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY DRIVER DOOR)

A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
A K
D A78A 16 LTGN 1661261C1
B J
E% A62BD 18 DKBL 1661261C1
C H
E% A62DD 18 DKBL 1661261C1
D G
F A58DA 18 BN 1661261C1
E F
G A78V 18 LTGN 1661261C1
CONNECTOR 3540612C1 H A78-GA 16 WH 1661261C1
BODY LOCK 3540614C1
J% A56B 16 OR 1661261C1
J% A56D 18 OR 1661261C1
% MUTUALLY EXCLUSIVE
K - - - -
PASSENGER DOOR CONNECTOR

(3003M)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)

A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K C A78F 18 LTGN 1661261C1
B J D A78B 16 LTGN 1661261C1
C H E - - - -
D G F A58DB 18 BN 1661261C1
E F G - - - -
CONNECTOR 3540612C1 H A78-GB 16 WH 1661261C1
BODY LOCK 3540614C1
J% A57B 18 OR 1661261C1
J% A57D 18 OR 1661261C1
% MUTUALLY EXCLUSIVE K - - - -
WINDOW MOTOR
(3100 / 3100M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

A E83A 14 LTGN 3535486C1 0589391C1
A B
B E83E 14 LTGN 3535486C1 0589391C1
CONNECTOR 3534424C1
BODY LOCK 3534425C1

TITLE.CONN 3000:CIRC A62DO IN CAV E. 61802Y 12MAR09 AE08058107 063
Figure 430 Connector Body Composite (3000), (3003M), (3100), (3100M)
430
14.92. CONNECTOR BODY COMPOSITE (3200), (3200F), (3201M), (3202M), (3203), P. 64

CHAPTER 14
NAVISTAR, INC.
DOOR / IP DOOR POD

(3200 / 3200F)
D C F A
E B E B
F A
D C
A E3W(+) 18 DKBL 1661212C1 A A3AB(+) 20 DKBL 1661208C1
B E3X(-) 18 GY 1661212C1 B A3AB(-) 20 GY 1661208C1
C E81B 12 LTGN 3534167C1 C A81B 12 LTGN 3566715C1
D E81-GA 12 WH 3534167C1 D A81-GA 12 WH 3566715C1
E - - - - E - - - -
F - - - - F - - - -
DOOR POD LOAD DRIVER OR PASSENGER

(3201M) DOOR POD SIGNAL
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (3202M)
D
D
E
C
F
B
B
A
G
A
CONNECTOR 3535482C1
BODY LOCK 3540617C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A E83E 14 LTGN 2033816C1 A PLUG - - 2025431C1 -
B E83A 14 LTGN 2033816C1 B PLUG - - 2025431C1 -
C E81A 14 LTGN 2033816C1 C E3X(-) 18 GY 1661875C1 1661872C1
D E81E 14 LTGN 2033816C1 D E3W(+) 18 DKBL 1661875C1 1661872C1
E E81-GA 12 WH 2031531C1 2025428C1
F PLUG - - 2025431C1 -
G E81B 12 LTGN 2031531C1 2025428C1
DOOR LOCK
(3203)
CONNECTOR 1671608C1
BODY LOCK 1671608C1

A E81A 14 LTGN 2033816C1 0589391C1
B E81E 14 LTGN 2033816C1 0589391C1

Figure 431 Connector Body Composite (3200), (3200F), (3201M), (3202M), (3203)
431
14.93. CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M),

(3300), (3400), (3410), P. 65

CHAPTER 14
NAVISTAR, INC.
DOOR / IP DOOR POD

(3204 /3204M)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)

A A3AC(+) 20 DKBL 1661208C1
D C C D A E3W(+) 18 DKBL 1661875C1
B A3AC(-) 20 GY 1661208C1
B E3X(-) 18 GY 1661875C1
E B C A81C 12 LTGN 3566715C1 B E
C E81B 12 LTGN 2031531C1
D A81-GC 12 WH 3566715C1
F A A F D A81-GC 12 WH 2031531C1
E A86AT 18 LTGN 1661208C1
E - - - -
F A86AU 18 LTGN 1661208C1
F - - - -
IP / DOOR CONN LEFT

(3205M / 3205F)

A A63BB 18 DKBL 1661261C1
A E63BB 18 DKBL 1661262C1
B A63-G 18 WH 1661261C1 AB B E63-G 18 WH 1661262C1
DC C A86H 18 LTGN 1661261C1
C E86S 18 LTGN 1661262C1
C* A86AH 18 LTGN 1661261C1 D C
D E86T 18 LTGN 1661262C1
AB D A86J 18 LTGN 1661261C1
D* A86AJ 18 LTGN 1661261C1
CONNECTOR 1667529C1
BODY LOCK 1661263C1 * W/ AMPLIFIER
IP / DOOR CONN RIGHT SPEAKER

(3206M) (3300)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR) (LOCATED ON DOOR INSIDE CAB)
DC
B A
AB
CONNECTOR 1667305C1
BODY LOCK 1661263C1
A A63BC 18 DKBL 1661261C1 CONNECTOR 3535769C1
BODY LOCK 3535770C1
B A63-GK 18 WH 1661261C1
C A86K 18 LTGN 1661261C1
C* A86AK 18 LTGN 1661261C1
A E86S 18 LTGN 1661261C1
D A86L 18 LTGN 1661261C1
B E86T 18 LTGN 1661261C1
D* A86AL 18 LTGN 1661261C1
* W/ AMPLIFIER
COURTESY LIGHT SPOT LIGHT DRIVERS DOOR

(3400) (3410)
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
A B
B A

A E63BB 18 DKBL 1661261C1 A A64C 16 YL 1661262C1
B E63-G 18 WH 1661261C1 B - - - -

Figure 432 Connector Body Composite (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400),
(3410)
432
CHAPTER 14
NAVISTAR, INC.
MAXI FUSE HOLDER

(4004)
(LOCATED ON DASH PANEL)
A CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M14L 10 RD 3515526C1 3525613C1
B M14T 10 RD 3515526C1 3525613C1
CONNECTOR 3525613C1
START ALARM
(4101)
(LOCATED ON DASH PANEL UNDER COWL TRAY)
B CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A104AE 18 DK BL 2033819C1 3517771C1
A B A104AF 18 DK BL 2033819C1 3517771C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
RPM J1
AUTO START/STOP
(4111)

1 PLUG - - -
1 6 2 A11-GA 14 WH 2034787C1
3 A5SR(+) 18 YL 1680205C1
2 5
4 A5SR(-) 18 GN 1680205C1
3 4
5 PLUG - - -
6 A15XM 18 RD 1680205C1
COONECTOR 3572899C1
BODY LOCK 2005242C1
PARKED HEAT VALVE 1B

(4204)
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B
A
A A75TK 18 LTGN 1661875C1 3568570C1

B A75T-GB 18 LTGN 1661875C1 3568570C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1

- - ADDED R/D 4111. D 92447S
61802Y 11MAR09
AE08058107 066
433
14.95. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A
CHAPTER 14
NAVISTAR, INC.
RPMJ3 RPMJ4 AUTO START/STOP

AUTO START/STOP (4114)
(4113)
(LOCATED ON MODULE MOUNTING PLATE (LOCATED ON MODULE MOUNTING PLATE
ON CENTER PANEL) ON CENTER PANEL)
23 15 8
A B C D
# W/ MANUAL XMSN
E F G H * N/ MANUAL XMSN
CONNECTOR 3548934C1

A A12XM 18 LTBL 3535930C1
B A13XM 18 PK 3535930C1
16 9 1 C A14BC 18 RD 3535930C1
D# A104AL 16 DKBL 3535930C1
CONNECTOR 3677559C1
D* A104AM 16 DKBL 3535930C1
CAV CIR GAUGE COLOR TERMINAL E A77CR 18 LTGN 3535930C1
1 A104AP 18 DKBL 2005483C1 F - - - -
2 A104AP 18 DKBL 2005483C1 G - - - -
3 A104AR 18 DKBL 2005483C1 H A75HR 18 LTGN 3535930C1
4 A104AR 18 DKBL 2005483C1
5 - - - - RPMJ5 AUTO START/ STOP
6 - - - - (4115)
7 - - - - (LOCATED ON MODULES MOUNTING PLATE
ON CENTER PANEL)
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 - - - -
16 - - - - CONNECTOR 3517760C1
17 - - - - CAV CIRC GAUGE COLOR TERMINAL

18 - - - - A A14BR1 6 RD 1621479C1
19 - - - -
20 - - - -
21 A104SP 18 DKBL 2005483C1
22 A104SS 18 DKBL 2005483C1
23 - - - -
ECE TAIL LIGHTS

(4450BF)
(LOCATED ON LEFT FRAME )

A
A R56BC 16 OR 2033911C1 1652325C1
B R57BC 16 OR 2033911C1 1652325C1
B
C R70BB 14 OR 2033912C1 0589391C1
CONNECTOR 3553961C1
BODY LOCK 3554019C1

0488 20MAY14 ADDED R/D 4450BF. C 92447S
CONN NO WAS 2007312C1 FOR R/D 4115. 74016A 05APR11

AE08058107 66A
Figure 434 Connector Body Composite (4113), (4114), (4115), (4450BF)
434
14.96. CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B

CHAPTER 14
NAVISTAR, INC.
PARKED HEAT VALVE 1B

(4204)
B
A
CONNECTOR 3522068C1
BODY LOCK 1661874C1

A A75TK 18 LTGN 1661875C1 3568570C1
B A75T-GB 18 LTGN 1661875C1 3568570C1
ENGINE DIAGNOSTICS CONNECTOR

(4328)
(LOCATED ON LEFT SIDE OF ENGINE)
B A
C
CONNECTOR 3602454C1
BODY LOCK 1655705C1

A K98YL 18 YL 1680206C1
A& K98YL 20 YL 1651987C1
B K98GN 18 LTGN 1680206C1
B& K98GN 20 GN 1651987C1
C PLUG - - 0453133C1
& W/ 2010 SCR 13L ENG

012 10MAY13 ADDED EFFECTS FOR 2010D 92070B
SCR 13L ENGINE. 74016A 26JUL11 AE08058107 66B
435
14.97. CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67

CHAPTER 14
NAVISTAR, INC. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
ECE TAIL LIGHTS

(4450AM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

F
E G A MB68BB 14 BN 3535486C1 0589391C1
A B MB56BB 16 YL 2039343C1 1652325C1
D B C MB57BB 16 LT GN 2039343C1 1652325C1
C D MB54BB 14 BN 3535486C1 0589391C1
E MB71BB 16 LT BL 2039343C1 1652325C1
F MB12BB 14 LT BL 3535486C1 0589391C1
G N11-GM5 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1 G N11-GBB 12 WH 2039344C1 0589390C1
ECE TAIL LIGHTS

(4450BM)
A
B A R56BC 16 OR 2033819C1 1652325C1
B R57BC 16 OR 2033819C1 1652325C1
C C R70BB 14 OR 2033816C1 0589391C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BODY BUILDER
(4450M)

F
E G A N68BB 14 BN 3535486C1 0589391C1
A B N56BB 16 YL 2039343C1 1652325C1
D B C N57BB 16 LTGN 2039343C1 1652325C1
C D N54BB 14 BN 3535486C1 0589391C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GD 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1
ECE TAIL LIGHTS

(4460BF)
(LOCATED ON LEFT FRAME RAIL)

C A R68BB 14 BN 2033912C1 0589391C1
D B
A B R56BB 16 OR 2033911C1 1652325C1
E G C R57BB 16 OR 2033911C1 1652325C1
F
D R58BB 14 BN 2033912C1 0589391C1
E R71BB 16 OR 2033911C1 1652325C1
CONNECTOR 2039312C91 F R12BB 14 LTBL 2033912C1 0589391C1
BODY LOCK 2039342C1 G R11-GBB 12 WH 2033912C1 0589390C1

0488 19MAY14 ADDED R/D 4450AM. F 92447S
61802Y 12MAR09 AE08058107 067
Figure 436 Connector Body Composite (4450AM), (4450BM), (4450M), (4460BF)
436
14.98. CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM),

P. 67A

CHAPTER 14
ECE TAIL LIGHTS

BODY BUILDER TURN/STOP
(4460AM)
(4460M)
(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)
A A
B B
C C
CONNECTOR 1686834C1
BODY LOCK 1664408C1

A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LT GN 2033819C1 1652325C1
A N56BC 16 YL 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
B N57BC 16 LT GN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
ECE TAIL LIGHTS

(4460BM) ECE TAIL LIGHTS
(LOCATED ON REAR END OF LEFT FRAME RAIL) (4470BM)
A
F
E G
A B
D B
C C
BODY LOCK 2039342C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
A R68BB 14 BN 3535486C1 0589391C1
B R56BB 16 OR 2039343C1 1652325C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
C R57BB 16 OR 2039343C1 1652325C1 A R56BC 16 OR 2033819C1 1652325C1
D R58BB 14 BN 3535486C1 0589391C1 B R57BC 16 OR 2033819C1 1652325C1
E R71BB 16 OR 2039343C1 1652325C1 C R70BB 14 OR 2033816C1 0589391C1
F R12BB 14 LTBL 3535486C1 0589391C1

G R11-GBB 12 WH 2039344C1 0589390C1

0488 20MAY14 ADDED R/D'S 4460M, B 92447S
4460AM AND 4470BM. 75116N 20NOV10 AE08058107 67A
Figure 437 Connector Body Composite (4460M), (4460AM), (4460BM), (4470BM)
437
14.99. CONNECTOR BODY COMPOSITE (4480M), (4450), (4705), P. 67B

CHAPTER 14
ECE TAIL LIGHTS

(4480BM)
F
E G
A
D B
A R68BB 14 BN 3535486C1 0589391C1
C
B R56BB 16 OR 2039343C1 1652325C1
C R57BB 16 OR 2039343C1 1652325C1
D R58BB 14 BN 3535486C1 0589391C1
E R71BB 16 OR 2039343C1 1652325C1
F R12BB 14 LT BL 3535486C1 0589391C1
BODY LOCK 2039342C1
G R11-GBB 12 WH 2039344C1 0589390C1
BODY BUILDER CONNECTOR

(4705)
WIPER MOTOR (LOCATED AT ENGINE SIDE)
(4500)
(LOCATED UNDER HOOD)
E A K
B J
D H
C
C D
G
E F
B
A CONNECTOR 3538634C1
BODY LOCK 3538636C1
CONNECTOR 1661375C2 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

BODY LOCK 1661376C1
A K92A15 18 TN 1667742C1 1661872C1
B K92A11 18 TN 1667742C1 3568570C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE C K92A12 18 TN 1667742C1 3568570C1
A A82D 16 GY 2033819C1 1652325C1 D K92A13 18 TN 1667742C1 3568570C1
B A82J 16 GY 2033819C1 1652325C1 E K92A9 18 TN 1667742C1 3568570C1
C A82-G 16 WH 2033819C1 1652325C1 F K92A10 18 TN 1667742C1 3568570C1
D A82-KA 16 GY 2033819C1 1652325C1 G K92A8 18 TN 1667742C1 3568570C1
D K82-K 16 GY 2033819C1 1652325C1 H K92A16 18 TN 1667742C1 3568570C1
E A82L 16 GY 2033819C1 1652325C1 J K92A17 18 TN 1667742C1 3568570C1
K PLUG - - 2025431C1 -

0488 20MAY14 ADDED R/D'S 4500 AND B 92447S
4480BM. MVD R/D 4706. 75116N 20NOV10 AE08058107 67B
Figure 438 Connector Body Composite (4480M), (4450), (4705)
438
14.100. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68

NAVISTAR, INC.

1 A14VA 10 RD 3574287C1
2 A77CS 18 LTGN 2003343C1
3 A86BB 18 LTGN 2003343C1
4 A86CB 18 LTGN 2003343C1
5 A86DB 18 LTGN 2003343C1
6 A86EB 18 LTGN 2003343C1
7 A63JB 18 DKBL 2003343C1
8 A86AA 18 LTGN 2003343C1
CAB CONNECTOR
IP/SLEEPER CONNECTION 9 PLUG - - 3508928C91
(5000 / 5000A) 10 A86AC 18 LTGN 2003343C1
(LOCATED LEFT SIDE, 11 A86K 18 LTGN 2003343C1
BACK OF DRIVER DOOR)
12 A86L 18 LTGN 2003343C1
13 A86AK 18 LTGN 2003343C1
14 A86AL 18 LTGN 2003343C1
15 A86AH 18 LTGN 2003343C1
16 A86AJ 18 LTGN 2003343C1
17 A12B 18 LTBL 2003343C1
18 A63AW 18 DKBL 2003343C1
19** A58C 16 BN 3574285C1
42 34 19* A58BLT 14 BN 3574285C1
38 16 3574285C1
33 28 20 A65 OR
31 30
18 2003343C1
21 A65B 16 OR 3574285C1
27 25 24 22
19 18 16 22 A109S 18 GY 2003343C1
21
23 A86H 18 LTGN 2003343C1
15 13 12 10 24 A86J 18 LTGN 2003343C1
5 25# A104AC 18 DKBL 2003343C1
9 1
25% A75WA 14 RD 3574285C1
26# A104AB 18 DKBL 2003343C1
26% A75WP 18 LTGN 2003343C1
27# A104AA 18 DKBL 2003343C1
27& A75HR 18 LTGN 2003343C1
28 A104AH 16 DKBL 3574285C1
CONNECTOR 3595621C1
29# A104AE 18 DKBL 2003343C1
BODY LOCK 3598918C1
3598919C1 30% A75TL 18 LTGN 2003343C1
30#% A104AJ 18 DKBL 3574285C1
* W/ BEACON LIGHT FOR SLEEPER 31 A62A 18 DKBL 2003343C1
** W/ SLEEPER AIR SHIELD 32 A63E 18 DKBL 2003343C1
@ W/ THEFT DETERRENT
# W/ REMOTE START STOP 33 A63F 18 DKBL 2003343C1
% N/ IDLE HEAT - CAB 34 A14XX 12 RD 3574287C1
## W/ IDLE REDUCTION 35 A5S(+) 18 YL 2003343C1
& W/ AUTO START / STOP
36 A5S(-) 18 GN 2003343C1
37 A63C 18 DKBL 2003343C1
38% A75TM 18 LTGN 2003343C1
38# A13FL 16 PK 3574285C1
38@ A13FL 18 PK 2003343C1
39% A75TN 18 LTGN 2003343C1
39# A13F 16 PK 3574285C1
39@ A13FG 18 PK 2003343C1
40# A104AD 18 DKBL 2003343C1
41# A9RC 18 GY 2003343C1
41& A77CR 18 LTGN 2003343C1
42 A14VB 10 RD 3574287C1

Figure 439 Connector Body Composite (5000 / 5000A)
439

CHAPTER 14
NAVISTAR, INC.
1 H14VA 10 RD 3549415C1 40** H104AD 18 DKBL 3549418C1
2 H97Z 18 VT 3549418C1 41** H9RC 18 GY 3549418C1
3 H86BB 18 LTGN 3549418C1 41& H77CR 18 LTGN 2003343C1
4 H86CB 18 LTGN 3549418C1 42 H14VB 10 RD 3549415C1
5 H86DB 18 LTGN 3549418C1
6 H86EB 18 LTGN 3549418C1
7 H63JB 18 DKBL 3549418C1
8 H86AB 18 LTGN 3549418C1
9@ H75AJB 16 LTGN 3549416C1
9@ H75WDB 16 LTGN 3549418C1
10 H86AC 18 LT GN 3549418C1
11 H86K 18 LT GN 3549418C1
12 H86L 18 LT GN 3549418C1
CAB / SLEEPER
13 H86AK 18 LT GN 3549418C1
SLEEPER CONNECTOR
14 H86AL 18 LT GN 3549418C1 (5000)
15 H86AH 18 LT GN 3549418C1 (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
16 H86AJ 18 LT GN 3549418C1
17* H12B 18 LTBL 3549418C1
17# H12B 18 VT 3549418C1
18 H63AW 18 DKBL 3549418C1
19 H58C 16 BK 3549418C1
20 H65 16 OR 3549417C1
21 H65B 16 OR 3549418C1
42 34
22 H109S 18 GY 3549418C1
38
23 H86H 18 LTGN 3549418C1 33 28
31 30
24 H86J 18 LTGN 3549418C1
25** H104AC 18 DKBL 3549418C1 27 25 24 22
21 19 18 16
%25 H75WA 18 RD 3549418C1
26** H104AB 18 DKBL 3549418C1
15 13 12 10
26 H75WP 18 LTGN 3549418C1
5
27** H104AA 18 DKBL 3549418C1 9 1
27& H75HR 18 LTGN 2003343C1

28** H104AH 18 DKBL 3549418C1
29 H97K 18 VT 3549418C1
29% H75X 18 LTGN 3549418C1
29** H104AE 18 DKBL 3549418C1
30 H97L 18 VT 3549418C1
CONNECTOR 3595620C1
30% HH75TL 18 LTGN 3549418C1 BODY LOCK 3598916C1
30** H104AJ 18 DKBL 3549418C1 3598917C1
31 H62A 18 DKBL 3549418C1
32 H63E 18 DKBL 3549418C1
33 H63F 18 DKBL 3549418C1
34 H14AC 10 RD 3549415C1
%34 H75AV 16 LTGN 3549416C1
35 H5S(+) 18 YL 3549418C1
36 H5S(-) 18 GN 3549418C1
37 H63C 18 DKBL 3549418C1
38 H14HHB 18 RD 3549418C1
* W/ IDLE MANAGEMENT
38% H75TM 18 LTGN 3549418C1 # N/ ICON
38** H13FL 16 PK 3549418C1 % N/ IDLE HEAT - CAB
** W/ REMOTE START / STOP
39 H97T 18 VT 3549418C1
@ MUTUALLY EXCLUSIVE
39% H75TN 18 LTGN 3549418C1 & W/ AUTO START / STOP
39** H13F 18 DKBL 3549418C1
40 H13HB 18 PK 3549418C1

440

CHAPTER 14
NAVISTAR, INC.

H1-A1 - - - -
H1-A2 H63SA 16 DKBL 3584674C1
H1-A3 - - - -
SLEEPER FUSE CENTER
(5001) H1-A4 H86AG 18 LTGN 3577500C1
(LOCATED REAR FACE OF THE LEFT H1-A5 - - - -
FRONT BUNK COVER PLATE)
H1-A6 H75WB 18 RD 3577500C1
H1-B1 H14VAA 16 RD 3584674C1
H1-B2 H14VAC 16 RD 3584674C1
H1-B3 H14VAD 18 RD 3577500C1
H1-B4 H14CC 18 RD 3577500C1
H1-B5 H14CD 18 RD 3577500C1
H1-B6 H75AM 18 LTGN 3577500C1
H1
H1-C1 H14VAB 16 RD 3584674C1
A B C
C H2 H1-C2 - - - -
1
B H1-C3 H86SBB 16 LTGN 3584674C1
2
H1-C4 - - - -
A
3 1 2 3 4 5 6 H1-C5* H63K 18 DKBL 3577500C1
4 H1-C5# H63U 18 DKBL 3577500C1

C H3
H1-C5 H63KU 18 DKBL 3577500C1
5 B H1-C6 - - - -
6 A H2-A1 - - - -
1 2 3 4 5 6 H2-A2 H75BV 16 LTGN 3584674C1
H2-A3 - - - -
C H4
H2-A4 H76 18 BK 3577500C1
B
H2-A5 - - - -
A H2-A6 H86M 16 LTGN 3584674C1
1 2 3 4 5 6
H2-B1 H14VBA 14 RD 3584674C1
H2-B2 H14VBB 16 RD 3584674C1
H2-B3 H14VBC 16 RD 3584674C1
H2-B4 H14VBD 12 RD 3584673C1
H2-B5 H75AN 18 LTGN 3577500C1
H2-B6 H14VBE 14 RD 3584674C1
H2-C1 H86SB 14 LTGN 3584674C1
CONNECTOR 3600905C1 H2-C2 - - - -
H2-C3 H86AP 16 LTGN 3584674C1
H2-C4 - - - -
H2-C5& H77NN 14 LTGN 3587674C1
H2-C5@@ H14VAB 16 RD 3584674C1
* W/ WARDROBE LIGHT H2-C6 - - - -
# W/ UPPER BUNK LIGHT H3-A1 H12B 18 VT 3577500C1
@ W/ IDLE MANAGEMENT
% W/ REMOTE START / STOP H3-A1@ H97TA 18 VT 3577500C1
** CRIMPED TOGETHER H3-A2 H75V 16 LTGN 3577500C1
& W/ NO IDLE HVAC H3-A3 H63C 18 DKBL 3577500C1
&& W/ NO IDLE HEAT ONLY
@@ W/ LUGGAGE LIGHTS H3-A4 H63D 18 DKBL 3577500C1
H3-A5 H63-GSA 18 WH 3577500C1
H3-A6 H63SF 18 DKBL 3577500C1
H3-B1 - - - -
H3-B2 - - - -
H3-B3 - - - -
H3-B4 - - - -
H3-B5 - - - -
CHART CONTINUED ON SHEET NO. 71

441

CHAPTER 14
NAVISTAR, INC.
CHART CONTINUED FROM SHEET NO.70
SLEEPER FUSE CENTER

(5001)
(LOCATED REAR FACE OF THE LEFT
FRONT BUNK COVER PLATE) H3-B6 H63SCA 18 DKBL 3577500C1
H3-C1 H75BV 16 LTGN 3584674C1
H3-C2 H11-GS 18 WH 3577500C1
H3-C3 H63DV 18 DKBL 3577500C1
H3-C4 H63-GD 18 WH 3577500C1
H3-C5 H63SJ 18 DKBL 3577500C1
H1 H3-C6 H63SH 18 DKBL 3577500C1

H4-A1 - - - -
A B C
C H2 H4-A2 H75AL 18 LTGN 3577500C1
1
2 B H104ADA 18 DKBL
H4-A3%** 3662131C1
A
H104DA 18 DKBL
3 1 2 3 4 5 6 H4-A3& H77NK 18 LTGN 3577500C1
4 H4-A4 H77NL 16 LTGN 3584674C1
C H3
H4-A5 H97Z 18 VT 3577500C1
5 B H104ABB 18 DKBL
H4-A5%** 3662131C1
6 A H104AE 18 DKBL
1 2 3 4 5 6
H4-A6% H104AH 18 DKBL 3662131C1
H4 H4-A6 H97TA 18 VT 3577500C1

C
H4-B1& H70NM 18 LTGN 3577500C1
B
H4-B1## H75AP 18 LTGN 3577500C1
A
H4-B1&& H75AV 16 LTGN 3584674C1
1 2 3 4 5 6
H4-B2 H75AX 16 LTGN 3584674C1
H4-B3 - - - -
H4-B4% H13FL 18 PK 3577500C1
H4-B5 H75AV 14 LTGN 3584674C1
H4-B6 - - - -
H4-C1 H75AP 18 LTGN 3577500C1
H4-C5 H75AW 14 LTGN 3584674C1
H4-C2 - - - -
CONNECTOR 3600905C1 H4-C3% H13F 18 DKBL 3577500C1
H4-C3& H77NP 16 LTGN 3584674C1
H4-C4% H77NJ 18 LTGN 3577500C1
H4-C4& H104AA 18 DKBL 3577500C1
H4-C5@ H12B 18 LTBL 3577500C1
H4-C5&& H77NN 14 LTGN 3584674C1
H4-C5## H75AW 14 LTGN 3584674C1
H4-C5@@ H75AP 18 LTGN 3577500C1
H4-C5% H104AJ 18 DKBL 3577500C1
* W/ WARDROBE LIGHT
# W/ UPPER BUNK LIGHT H4-C6 H11-GEA 18 WH 3577500C1
@ W/ IDLE MANAGEMENT H104AB 18 DKBL
% W/ REMOTE START / STOP H4-C6%** 3662131C1
H104ABA 18 DKBL
** CRIMPED TOGETHER
& W/ NO IDLE HVAC
&& W/ NO IDLE HEAT ONLY
## W/ NO IDLE 110V
@@ W/ NO IDLE 12VDC

442
14.104. CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72

CHAPTER 14
NAVISTAR, INC.
SLEEPER GROUND 12V POWER SOURCE

(5002) (5003)
(W/ LONESTAR) (LOCATED IN SLEEPER CONTROL PANEL)
BA
C
BODY LOCK 3557682C1

CONNECTOR 3700151C1
A H86SBA 16 LTBL 3534165C1
CAV CIR GAUGE COLOR TERMINAL B - - - -
A H11-G 8 WH 3700154C1 C H86-GSA 16 WH 3534165C1
POWER PANEL GROUND

12V POWER SOURCE
(5006)
(5005)
(LOCATED UNDER BUNK)
(LOCATED UNDER BUNK - RIGHT SIDE)
B B
A A
CONNECTOR 0872291R1 CONNECTOR 1661197C1
A H86-GSC 16 WH 0188396R1 A - - - -
B H86SA 16 LTGN 0188396R1 B HA11-GSP 14 WH 3534167C1
GROUND ADAPTER
(5007)
(LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)

1 H11-GM 10 WH 3613770C1
14 7
2 H58-G 16 WH 3613771C1
3 H86-GH 16 LTGN 3613770C1
4 H65-GE 16 WH 3613771C1
5 H86-GHW 18 LTGN 3613771C1
6 H86-GK 18 WH 3613771C1
7 H11-GSP 14 WH 3613770C1
8 H63-GK 18 WH 3613771C1
8&& H63-GU 18 WH 3613771C1
8& H63-GX 18 WH 3613771C1
9% H77NT 14 LTGN 3613770C1
8 1 10 H11-GT 14 WH 3613770C1
CONNECTOR 3613769C1 11* H11-GSD 18 WH 3613771C1

11^ H11-GMB 18 WH 3613771C1
* W/ TRIP MASTER 11^^ H11-GME 18 WH 3613771C1

^ W/ QUALCOMM W/ TMCT 11@ H11-GMB 18 WH 3613771C1
^^ W/ QUALCOMM W/ IMCT
11** H11-GMD 18 WH 3613771C1
@ W/ SATELLITE COMMUNICATION
** W/ XATA 12 H76-G 18 WH 3613771C1
## W/ REMOTE START / STOP 13 H75-GSX 14 WH 3613770C1
& W/ WARDROBE & UPPER BUNK
13## H104-GB 18 DKBL 3613771C1
LIGHTS-W/72"CAB
&& W/ UPPER BUNK LIGHT-W/72"CAB 13@@ H11-GEC 18 WH 3613771C1
@@ W/ IDLE MANAGEMENT-W/51" CAB 13%% H75-GSX 14 WH 3613770C1
% W/ NO IDLE HVAC
13! H75HC-G 18 WH 3613771C1
%% W/ AUTO START STOP+W/NO IDLE HVAC
! W/AUTO S/S+N/NO IDLE 13++ H75WK 18 WH 3613771C1
+ W/AUTO S/S+W/ESPAR 13+ H75WK 18 WH 3613771C1
++ W/AUTO S/S+W/WEBASTO
14 H86-GSB 16 WH 3613770C1

0486 30DEC11 ADDED: LONESTAR IN C 82357E
TITLE, CONN R/D 5002. 61802Y 11MAR09 AE08058107 072
Figure 443 Connector Body Composite (5002), (5003), (5005), (5006), (5007)
443
14.105. CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73

CHAPTER 14
NAVISTAR, INC.
SAT COMMUNICATION
AUX HEATER (5010)
(5009) (LOCATED ON RIGHT SIDE, BACK OFPASSENGER DOOR)
(LOCATED ON RIGHT SIDE,
BACK OF PASSENGER DOOR) E D C B A
B F G J K
H * W/ TRIP MASTER
** W/ XATA
# W/ DRIVERTECH
@ W/ QUALCOMM
A H75C 12 LT GN 2025422C1 2025428C1
A* H14SD 18 RD 1667742C1 1661872C1
B H11-GSM 12 WH 2025422C1 2025428C1
A** H14ED 18 RD 1667742C1 1661872C1
A@ H14EA 18 RD 1667742C1 1661872C1
B@ H13EE 18 PK 1667742C1 1661872C1
B* H13SD 18 PK 1667742C1 1661872C1
BUNK DOOR SWITCH 2 B H13EE 18 PK 1667742C1 1661872C1
(5011)
(W/ LONESTAR) C@ H3BD(-) 18 GY 1667742C1 1661872C1
(LOCATED IN LEFT SIED OF SLEEPER) C** H3BE(-) 18 GY 1667742C1 1661872C1
C* H98B 18 BK 1667742C1 1661872C1
D@ H3BD(+) 18 DKBL 1667742C1 1661872C1
A D** H3BE(+) 18 DKBL 1667742C1 1661872C1

D* H98A 18 BK 1667742C1 1661872C1
E@ H98F 18 BK 1667742C1 1661872C1
CONNECTOR 0225822R1 E** H14EBA 18 RD 1667742C1 1661872C1
F@ H11-GSC 18 WH 1667742C1 1661872C1
F# H11-GMB 18 WH 1667742C1 1661872C1
G PLUG - - - 2025431C1
H PLUG - - - 2025431C1
A H63SC 18 DKBL 0573092C1
J H70E 18 OR 1667742C1 1661872C1
K H50S 18 YL 1667742C1 1661872C1
REMOTE RADIO & TWEETER

(5011M / 5011F)
(LOCATED ON LEFT SIDE - BACK OF DOOR) A K
B J
E F
C H
D G
D G
C H F
E
B J
A K CONNECTOR 3540613C1
BODY LOCK 3540615C1
CONNECTOR 3540612C1 CAV CIR GAUGE COLOR TERMINAL

BODY LOCK 3540614C1
A A86R 18 LTGN 1661262C1
CAV CIR GAUGE COLOR TERMINAL B A86AE 18 LTGN 1661262C1
A H86R 18 LTGN 1661262C1 C A86(+) 18 YL 1661262C1
B H86AE 18 LTGN 1661262C1 C* A86D(+) 18 YL 1661262C1
C H86(+) 18 YL 1661262C1 D A86(-) 18 GN 1661262C1
D H86(-) 18 GN 1661262C1 D* A86D(-) 18 GN 1661262C1
E H86AF 18 LTGN 1661262C1 E A86F 18 LTGN 1661262C1
F H86AR 18 LTGN 1661262C1 F A86AR 18 LTGN 1661262C1
G H86AS 18 LTGN 1661262C1 G A86AS 18 LTGN 1661262C1
H H86AT 18 LTGN 1661262C1 H A86AT 18 LTGN 1661262C1
* W/DRIVER DISPLAY
J H86AU 18 LTGN 1661262C1 J A86AU 18 LTGN 1661262C1
K - - - - K - - - -

0486 30DEC11 ADDED: LONESTAR IN C 82357E
Figure 444 Connector Body Composite (5009), (5010), (5011), (5011M), (5011F)
444
P. 74
CHAPTER 14
NAVISTAR, INC.
LONG SLEEPER SKY / RISE 12V POWER SOURCE BUNK DOOR SWITCH 1
(5012) (5012)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR)
CONNECTOR 0872291R1
B A
BODY LOCK 3557682C1
A
A H63SCA 18 DKBL 0573092C1
A H86-GSB 16 WH 0188396R1
CONNECTOR 0225822R1
B H86SBB 16 LTGN 0188396R1
LONG SLEEPER SKY / RISE 12V POWER SOURCE PASS UPPER CABINET
(5013) (5014)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR)
CONNECTOR 0872291R1
3
B BODY LOCK 3557682C1 4 CAV CIR GAUGE COLOR TERMINAL
1
2 1 H63UB 18 DKBL 3825382C1
2 H63-GUB 18 WH 3825382C1
A H86-GSM 16 WH 0188396R1
3 H86BBA 18 LTGN 3825382C1
B H86SBM 18 LTGN 0879630R1
4 H86BBB 18 LTGN 3825382C1
CONNECTOR 3825188C1
UNDER BUNK LIGHT LEFT UNDER BUNK LIGHT RIGHT

(5015) (5020)
(LOCATED IN LEFT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR) (LONESTAR)
B
CONNECTOR 1661196C1
A A CAV CIR GAUGE COLOR TERMINAL
A H63SJB 18 DKBL 1661208C1
A H63SJA 18 DKBL 1661208C1
B H63-GSC 18 WH 1661208C1
B H63-GSB 18 WH 1661208C1
APU/PDC
(5031)
PEOPLENET VID INPUT (LOCATED UNDER BUNK)
(5020)
(LOCATED UNDER BUNK (SLEEPER))
5
4
7 6
1 - - - -
2 - - - -
3 - - - -
4 A3BD(+) 18 DKBL 3518963C1
5 A3BD(-) 18 GY 3518963C1 8 1
12 1
6 - - - - CONNECTOR 3674957C1
CONNECTOR 7 - - - - BODY LOCK 3534766C1
3553404C1
8 - - - - CAV CIR GAUGE COLOR TERMINAL
9 - - - - 1 H77NA 18 LTGN 1680205C1
10 - - - - 2 H77NB 18 LTGN 1680205C1
11 A5U(-) 18 GN 3518963C1 3 PLUG - - 0453133C1
12 A5U(+) 18 YL 3518963C1 4 H5MB(-) 18 GN 1680205C1
5 H5MB(+) 18 YL 1680205C1
6 PLUG - - 0453133C1
7 PLUG - - 0453133C1
8 PLUG - - 0453133C1

61802Y 11MAR09
AE08058107 074
Figure 445 Connector Body Composite (5012), (5013), (5014), (5015), (5020), (5031),
445
14.107. CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037),

(5038), P. 74A
CHAPTER 14
NAVISTAR, INC.
MAXXSAVER APU DISPLAY INTERCONNECT

MAXXSAVER APU (5035)
(5034) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
2 DC
3
AB
4
CONNECTOR 1667305C1
5 BODY LOCK 1661263C1 - 2 REQD

A H5T(+) 18 YL 1661261C1
CONNECTOR 2206592C1
B H5T(-) 18 GN 1661261C1
C H77A 20 RD 3544254C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE D H77NG 18 LTGN 1661261C1
1 H5MB(+) 18 YL 2206584C1 3522193C1
2 H5MB(-) 18 GN 2206584C1 3522193C1
3 H77NY 18 LTGN 2206584C1 3522193C1
4 H77NB 18 LTGN 2206584C1 3522193C1
5 H77NW 16 LTGN 2206584C1 3522194C1
MAXXSAVER APU DISPLAY INTERCONNECT

(5035A)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
BATTERY CHARGER
(5036)
AB (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
(W/ LONESTAR)
D C
CONNECTOR 1667529C1 A
BODY LOCK 1667530C1
CONNECTOR 0239809R1
A H5U+ 22 WH 3534481C1 CAV CIR GAUGE COLOR TERMINAL
B H5U- 22 BL 3534481C1 A H77NW 16 LT GN 0239806R1
C H77C 22 RD 3534481C1
D H12-G 22 BK 3534481C1
MAXXPOWER APU JUMPER CENTER/ FORWARD CHASSIS

(5037) (5038)
A
2 1
B
CONNECTOR 1684261C1
BODY LOCK 1671608C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE 1 A77NX 16 TN 1680205C1
A A77NX 16 TN 2033911C1 1652325C1 2 A77-G 16 WH 1680205C1
B A77-G 16 WH 2033911C1 1652325C1

- - ADDED R/D 5037 & 5038.B 92447S
82357E 20DEC11 AE08058107 74A
Figure 446 Connector Body Composite (5034), (5035), (5035A), (5036), (5037), (5038)
446

DIAGRAM 14
NAVISTAR, INC.
RIGHT WORK LIGHT

(5101)
LEFT WORK LIGHT
(LOCATED ON SLEEPER BACK PANEL)
(5100)
(LOCATED ON SLEEPER BACK PANEL)
A B A B
CONNECTOR 0969541R1

V65 16 OR CONNECTOR 0969541R1
A% 0333736C1
V65A 18 OR
V65-GA 18 WH CAV CIR GAUGE COLOR TERMINAL
B% 0333736C1
V65-G 16 WH A V65A 18 OR 0333732C1
B V65-GA 18 WH 0333732C1
% CRIMPED TOGETHER
ROOF / SLEEPER CONNECTOR

(5102)
(LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)
D C
F A E B
B A
E F
C
D
CONNECTOR 2031872C1
CONNECTOR 2031871C1
BODY LOCK 2031874C1
BODY LOCK 2031873C1
A V63HB 18 DKBL 1661262C1 A H63HB 16 DKBL 1661261C1
B V63-GB 18 WH 1661262C1 B H63-GB 16 WH 1661261C1
C V63D 18 DKBL 1661262C1 C H63D 18 DKBL 1661261C1
D - - - - D - - - -
E V9NCB 18 GY 1661262C1 E H109SB 18 GY 1661261C1
F V63EB 18 DKBL 1661262C1 F H63EB 18 DKBL 1661261C1

ROOF HARNESS 1* H86BB 18 LTGN 3571717C1
(5103) 1# H86BBP 18 LTGN 3571717C1
(LOCATED IN SLEEPER ROOF)
2* H86CB 18 LTGN 3571717C1
2# H86CBP 18 LTGN 3571717C1
3* H86DB 18 LTGN 3571717C1
3# H86DBP 18 LTGN 3571717C1
2 4* H63EB 18 DKBL 3571717C1
1
4
3 4# H86EBP 18 LTGN 3571717C1
6
5 5 H63D 18 DKBL 3571717C1
8
7 6 H63L 16 DKBL 3571717C1
10
9 7 H63-GB 16 WH 3571717C1
12
11
8 H50A 16 YL 3571717C1
9 - - - -
CONNECTOR 3825185C1
10 - - - -
11 - - -
12 - - - -
* RADIO SPEAKER-W/ 72" CAB

# RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB


AE08058107 075
447
(5110), (5111), P. 76

CHAPTER 14
NAVISTAR, INC.
LEFT SLEEPER AUX ACCENT LIGHT RIGHT SLEEPER AUX ACCENT LIGHT
(5103) (5104)
(LOCATED IN SLEEPER ROOF) (LOCATED IN SLEEPER ROOF)
A A
B B
C C
A V63-GBD 18 WH 1661208C1 A V63-GBE 18 WH 1661208C1
B - - - - B - - - -
C V63HBD 18 DKBL 1661208C1 C V63HBE 18 DKBL 1661208C1
LEFT SLEEPER ACCENT LIGHT RIGHT SLEEPER ACCENT LIGHT

(5105) (5106)
(LOCATED IN SLEEPER ROOF) (LOCATED IN SLEEPER ROOF)
A A
B B
C C
A V63-GBB 18 WH 1661208C1 A V63-GBC 18 WH 1661208C1
B - - - - B - - - -
C V63HBB 18 DKBL 1661208C1 C V63HBC 18 DKBL 1661208C1
SLEEPER DOME LIGHT WARDROBE CABINATE

(5107) (5109)
(LOCATED IN SLEEPER ROOF) (LOCATED ON LEFT SIDE BY WARDROBE CABINET)
DC
AB
A
B
CONNECTOR 1667305C1
BODY LOCK 1661263C1
A V63D 18 DKBL 1661261C1
B V63-GA 18 WH 1661261C1 CAV CIR GAUGE COLOR TERMINAL
C V63EB 18 DKBL 1661261C1 A H63K 18 DKBL 1661261C1
D V9NCB 18 GY 1661261C1 B H63-GK 18 WH 1661261C1
LEFT LUGGAGE LIGHT RIGHT LUGGAGE LIGHT

(5110) (5111)
(LOCATED UNDER BUNK - LEFT SIDE) (LOCATED UNDER BUNK - RIGHT SIDE)
A A
B B
A H63SJA 18 DKBL 1661212C1 A H63SJB 18 DKBL 1661212C1
B H63-GSB 18 WH 1661212C1 B H63-GSC 18 WH 1661212C1

Figure 448 Connector Body Composite (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111)
448
14.110. CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A

CHAPTER 14
NAVISTAR, INC.
LEFT LUGGAGE DOOR SWITCH

LEFT LUGGAGE DOOR SWITCH (5113)
(5112) (W/ LONESTAR)
(W/ LONESTAR)
A
A
CONNECTOR 0239808R1
CONNECTOR 0239808R1

A H63SDA 16 DK BL 0239805R1
A H63SD 16 DK BL 0239805R1
RIGHT LUGGAGE DOOR SWITCH

RIGHT LUGGAGE DOOR SWITCH (5115)
(5114) (W/ LONESTAR)
(W/ LONESTAR)
A A
CONNECTOR 0239808R1
CONNECTOR 0239808R1
A H63SE 16 DK BL 0239805R1 A 63SEA 16 DK BL 0239805R1

82357E 19DEC11 AE08058107 76A
449

CHAPTER 14
NAVISTAR, INC.
AIR SHIELD LIGHT

(5117)
(LOCATED IN UPPER LEFT SIDE OF SLEEPER)
C C
B B
A
A
CONNECTOR 1661891C1
CONNECTOR 1661889C1
BODY LOCK 1661892C1
BODY LOCK 1661890C1
A H58C 16 BK 1661262C1 A BLACK 16 BK 1661261C1
B H58-G 16 WH 1661262C1 B WHITE 16 WH 1661261C1
C - - - - C - - - -
OPTIONAL WORK
LIGHT CONNECTOR
(5118)
(LOCATED ON LEFT SIDE WALL OF SLEEPER)
A A
B B
CONNECTOR 1661259C1
BODY LOCK 1661264C1
A BLACK 16 BK 1661261C1 A H65BB 16 OR 1661262C1
B WHITE 16 WH 1661261C1 B H65-GD 16 WH 1661262C1
RIGHT OPTIONAL WORK LIGHT

(5119)
(LOCATED ON RIGHT SIDE WALL OF SLEEPER)
A
B A H65BA 16 OR 1661261C1
B H65-GC 16 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

450

CHAPTER 14
NAVISTAR, INC.
DOME / FLOOR LIGHT CAV CIR GAUGE COLOR TERMINAL

(5124) 1 H63C 18 DKBL 1661224C1
(LOCATED IN
RIGHT CRESENT SPEAKER 2B H63ZVR 18 GY 1661224C1
SLEEPER CONTROL PANEL)
(5123)
3 H63D 18 DKBL 1661224C1
(LOCATED IN
SLEEPER CONTROL PANEL) 4 - - - -
10 8 5B - - - -
6 - - - -
B A 3 6 H62 18 DKBL
7% 3541250C1
H62A 18 DKBL
2B 5B
8 H62D 18 DKBL 1661224C1
8# H62AJ 18 DKBL 3541250C1
CONNECTOR 3535769C1 H11-GA 18 WH

1 4 9% 3541250C1
BODY LOCK 3535770C1 H62-GA 18 DKBL
9 7 10 - - - -

A H86AT 18 LTGN 1661261C1
CONNECTOR 3520850C1 % CRIMPED TOGETHER
B H86AU 18 LTGN 1661261C1
# PANEL LIGHTS W/ NO IDLE

SWITCH CONNECTOR
(5125)
D E (LOCATED IN SLEEPER CONTROL PANEL)
A H
C F
B G
B G
C F
A H
D E
A H63SA 16 DKBL 1661209C1 A H63 18 DKBL 1661212C1
B H63EA 18 DKBL 1661208C1 B H63D 18 DKBL 1661212C1
C H62-GSD 18 WH 1661208C1 C H11-GA 18 WH 1661212C1
D H62AS 18 DKBL 1661208C1 D H62AS 18 DKBL 1661212C1
E H109SA 18 GY 1661208C1 E H63ZVR 18 GY 1661212C1
F H63F 18 DKBL 1661208C1 F H63C 18 DKBL 1661212C1
G H63HB 16 DKBL 1661209C1 G H63B 18 DKBL 1661212C1
H H63-GSF 18 WH 1661208C1 H H63-GA 18 DKBL 1661212C1
12V POWER SOURCE

RIGHT CRESENT LIGHT
(5125)
(5126)
(W/ LONESTAR)
(W/ LONESTAR)
B
A
A
B
CONNECTOR 0872291R1 CONNECTOR 1661259C1
A H86-GSC 16 WH 0188396R1 A H63SJC 18 DK BL 1661261C1
B H86SA 16 LT GN 0188396R1 B H63-GSD 18 WH 1661261C1

TITLE, CONN R/D 5125, 5126. 61802Y 11MAR09 AE08058107 078
451
14.113. CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79

CHAPTER 14
NAVISTAR, INC.
ACCENT LIGHT ON / OFF CAV CIR GAUGE COLOR TERMINAL

(5126)
(LOCATED IN SLEEPER CONTROL PANEL) 1 - - - -
2B H63 18 DKBL 1661224C1
H62C 18 DKBL
3% 3541250C1
10 8 H63A 18 DKBL
4 - - - -
3 6 5B - - - -
6 - - - -
2B 5B
7 H62C 18 DKBL 1661224C1
H62A 18 DKBL
8% 3541250C1
H62B 18 DKBL
1 4 H62GSA 18 DKBL
9% 3541250C1
9 7 H62GSB 18 DKBL
10 - - - -
CONNECTOR 3520850C1 % CRIMPED TOGETHER
LEFT CRESENT SPEAKER LEFT FLOOR LIGHT

(5127) (5128)
(LOCATED ON BULKHEAD CENTER SECTION,
LEFT SIDE)
A B
A
B
CONNECTOR 1661259C1
CONNECTOR 3535769C1
BODY LOCK 1661263C1
A H86AR 18 LT GN 1661261C1 A H63JBA 18 DKBL 1661261C1
B H6AS 18 LT GN 1661261C1 B H63-GJA 18 WH 1661261C1
RIGHT FLOOR LIGHT

(5129)
(LOCATED ON BULKHEAD -
CENTER SECTION, RIGHT SIDE)
B A H63JBB 18 DKBL 1661261C1

B H63-GJB 18 DKBL 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
LOWER BUNK READING LIGHT

(5130)
(LOCATED ON LEFT SIDE,
WALL OF SLEEPER)

A A H63SB 18 DKBL 1661208C1
B H63-GSD 18 WH 1661208C1
B
CONNECTOR 1669972C1

452

CHAPTER 14
NAVISTAR, INC.
MAIN SLPR/SLPR CNTRL A1 H63SA 16 DK BL 3544886C1 B12 H75K 18 LT GN 3544886C1
CONNECTOR A2 H63E 18 DK BL 3544886C1 C1 H9RC 18 GY 3544886C1
(5130)
A3 H62-GSD 18 WH 3544880C1 C2 H104AC 18 DK BL 3544886C1
B C A4 H62A 18 DK BL 3544880C1 C3 H104ADA 18 DK BL 3544886C1

A4 H62AS 18 DK BL 3544880C1 C4 H104ABB 18 DK BL 3544886C1
A5 H63ZVR 18 GY 3544880C1 C5 H104-GB 18 DK BL 3544886C1
A D
A6 H63F 18 DK BL 3544880C1 C6 - - - -
12 12 A7 H50A 16 YL 3544886C1 C7 H75L 18 LT GN 3544886C1
8 8
11 11
7 7 A8 H63-GSF 18 WH 3544886C1 C7 H75L 18 LT GN 3544886C1
10 10
B1 H75AG 18 LT GN 3544886C1 C8 H75M 18 LT GN 3544886C1
6 9 9 6
8 8 B1 H75HS1 18 LT GN 3544886C1 C8 H75M 18 LT GN 3544886C1
5 7 7 5 B2 H75AF 18 LT GN 3544886C1 C9 H75N 18 LT GN 3544886C1
B2 H75HR1 18 LT GN 3544886C1 C9 H75N 18 LT GN 3544886C1
6 6 4
4
B3 H75AR 18 LT GN 3544886C1 C10 H77NH 18 LT GN 3544886C1
5 5
4 4 B4 H75-GAS 18 LT GN 3544886C1 C11 H77NA 18 LT GN 3544886C1
3 3
3 3 B4 H75-GAS 18 LT GN 3544886C1 C12 H77NC 18 LT GN 3544886C1
2 2
2 2 B5 H86SBA 16 LT BL 3544886C1 D1 H86F 18 LT GN 3544886C1
1 1
1 1 B6 H86-GSA 16 WH 3544886C1 D2 H86R 18 LT GN 3544886C1
D B7 H75F 18 LT GN 3544886C1 D3 H86-GHW 18 LT GN 3544880C1

A
B7 H75F 18 LT GN 3544886C1 D4 H77NE 18 LT GN 3544880C1
B8 H75-GA 18 LT GN 3544886C1 D4 H77CR1 18 LT GN 3544880C1
B C
B8 H75-GA 18 WH 3544886C1 D5 H77NF 18 LT GN 3544880C1
CONNECTOR 3612512C1 B9 H75AB 18 LT GN 3544886C1 D5 H77CS1 18 LT GN 3544880C1
BODY LOCK 3553652C1
B9 H75R 18 LT GN 3544886C1 D6 H86(-) 18 GN 3544880C1
B10 H75AA 18 LT GN 3544886C1 D7 H86(+) 18 YL 3544886C1
B10 H75H 18 LT GN 3544886C1 D8 H86AE 18 LT GN 3544886C1
B11 H75J 18 LT GN 3544886C1
B11 H75J 18 LT GN 3544886C1
B12 H75K 18 LT GN 3544886C1
UPPER BUNK READING LIGHT SKY RISE CABINET LIGHT

(5131) (5134)
(LOCATED IN LEFT SIDE WALL OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
A A
B B
A H63U 18 DKBL 1661208C1 A H63-GK 18 WH 1661208C1
B H63-GU 18 WH 1661208C1 B H63K 18 DKBL 1661208C1

DIAGRAM, PROSTAR. 74016A 01NOV11 AE08058107 79A
453
14.115. CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80
CHAPTER 14
NAVISTAR, INC.
SLPR CNTRL/MAIN SLPR

CONNECTOR
(5134)
B C
A D
1 1
1 1
2 2
2 2
3 3
3 4 4 3
5 5
4 4
6 6
B5 - - - -
7 7
5 5 B6 - - - -
8 8
6 9 9 6 B7 H75F 18 LT GN 3544884C1
10 10 B8 H75-GA 18 WH 3544884C1
7 7
11 11 B9 H75R 18 LT GN 3544884C1
8 8
1212 B10 H75H 18 LT GN 3544884C1
A D
B C B11 H75J 18 LT GN 3544884C1
B12 H75K 18 LT GN 3544884C1
CONNECTOR 3825188C1 C1 - - - -
C2 H104AC 18 DK BL 3544884C1
CAV CIR GAUGE COLOR TERMINAL C3 H104ADA 18 DK BL 3544884C1
A1 H63 18 DK BL 3544884C1 C4 H104ABB 18 DK BL 3544884C1
A2 H63D 18 DK BL 3544884C1 C5 H104-GB 18 DK BL 3544884C1
A3 H11-GA 18 WH 3544876C1 C6 - - - -
A4 H62AS 18 DK BL 3544876C1 C7 H75L 18 LT GN 3544884C1
A4 H62AS 18 DK BL 3544876C1 C8 H75M 18 LT GN 3544884C1
A4 H62AS 18 DK BL 3544876C1 C9 H75N 18 LT GN 3544884C1
A4 H62AS 18 DK BL 3544876C1 C10 H77NH 18 LT GN 3544884C1
A5 H63VZR 18 GY 3544876C1 C11 H77NA 18 LT GN 3544884C1
A6 H63C 18 DK BL 3544876C1 C12 H77NC 18 LT GN 3544884C1
A7 H63B 18 DK BL 3544884C1 D1 - - - -
A8 H63-GA 18 DK BL 3544884C1 D2 - - - -
B1 H75AG 18 LT GN 3544884C1 D3 - - - -
B2 H75AF 18 LT GN 3544884C1 D4 H77NE 18 LT GN 3544876C1
B3 H75AR 18 LT GN 3544884C1 D4 H77NE 18 LT GN 3544876C1
B3 H75AR 18 LT GN 3544884C1 D5 H77NF 18 LT GN 3544876C1
B3 H75AR 18 LT GN 3544884C1 D5 H77NF 18 LT GN 3544876C1
B4 H75-GAS 18 LT GN 3544884C1 D6 - - - -
B4 H75-GAS 18 LT GN 3544884C1 D7 - - - -
B4 H75-GAS 18 LT GN 3544884C1 D8 - - - -
BEACON LIGHT LOWER CABINET

LEFT SIDE (5135)
(5134F) (W/ LONESTAR)
(W/ LONESTAR)
(LOCATED IN UPPER LEFT SIDE OF SLEEPER)
3
4
C 1
2
B
A
CONNECTOR 3825188C1
CONNECTOR 1661891C1
A H65CB 16 OR 1661262C1 1 H63UA 18 DK BL 3825382C1
B H65-GH 16 WH 1661262C1 2 H63-GUA 18 WH 3825382C1
C - - - - 3 H86BBB 18 LT GN 3825382C1
4 H86CBA 18 LT GN 3825382C1

0488 20MAY14 ADDED BODY LOCK TO R/DD 92447S
5134F. 61802Y 11MAR09 AE08058107 080
Figure 454 Connector Body Composite (5134), (5134F), (5135)
454
14.116. CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81
CHAPTER 14
NAVISTAR, INC.
BEACON LIGHT TEMPERATURE CONTROL

RIGHT SIDE (5202)
(5135F) (LOCATED IN SLEEPER CONTROL PANEL)
(LOCATED IN UPPER RIGHT SIDE OF SLEEPER)
C
C B
B A
A
CONNECTOR 3599251C1
BODY LOCK 1661892C1
CAV CIR GAUGE COLOR TERMINAL A H77TVT 18 LTGN 3534164C1
A H65CA 16 OR 1661262C1 B H77TT 18 LTGN 3534164C1
B H65-GJ 16 WH 1661262C1 C H77TZT 18 LTGN 3534164C1
C - - - -
AUX HVAC BERGSTROM
NO IDLE CONTROLLER
LOWER CABINET (5205)
(5136) (LOCATED UNDER BUNK-
(W/ LONESTAR) RIGHT SIDE)
B
14
7
12
13
15
11
9
10
1
2
3
5
6
4
13
14
12
11
4
15
10
3
2
8
1
9
7
2 1
A
A
3544870C1
3544871C1 BODY LOCK

A1 - - - -
A2 H75-GA 18 LTGN 3544884C1
CAV CIR GAUGE COLOR TERMINAL A3 H75AJA 18 LTGN 3544884C1
1 H63K 18 DK BL 3593251C1 A4 H75X 18 LTGN 3544884C1
2 H63-GK 18 WH 3593251C1 A5 H5SA(+) 18 YL 3544884C1
A6 H5SA(-) 18 LTGN 3544884C1
A7 H14HA 12 RD 3544877C1
A8 H14HB 12 RD 3544877C1
A9 H104 12 RD 3544877C1
A10 - - - -
A11 H75F 18 LTGN 3544884C1
COOLANT FLOW VALVE
A12 H75N 18 LTGN 3544884C1
(5200)
A13 - - - -
A14 H77NH 18 LTGN 3544884C1
A15 H77ND 18 LTGN 3544884C1
1 4 B1 H75AB 18 LTGN 3544884C1

B2 H75AA 18 LTGN 3544884C1
3 2 B3 H75J 18 LTGN 3544884C1
B4 H75K 18 LTGN 3544884C1
B5 H75L 18 LTGN 3544884C1
B6 H75M 18 LTGN 3544884C1
CONNECTOR 3714731C1 B7 H75-GBA 12 WH 3544877C1
B8 H75-GBB 12 WH 3544877C1
CAVITY CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE B9 H104-G 12 WH 3544877C1
1 K95AB 20 TN 3601686C1 3733609C1 B10 - - - -
2 PLUG - - - - B11 - - - -
3 PLUG - - - - B12 H77NF 18 LTGN 3544884C1
4 K95AB 20 TN 3601686C1 3733609C1 B13 H77NE 18 LTGN 3544884C1
B14 H75HG 18 LTGN 3544884C1
B15 H75HF 18 LTGN 3544884C1

0488 20MAY14 ADDED BODY LOCK TO R/DF 92447S
5135F. 91662T 24DEC12 AE08058107 081
Figure 455 Connector Body Composite (5135F), (5136), (5200), (5202), (5205)
455
CHAPTER 14
NAVISTAR, INC.
AUX HEATER CONTROLLER SLEEPER HVAC BLEND DOOR

SLEEPER HVAC CONTROLLER (5212)
(5210) (LOCATED UNDER BUNK - RIGHT SIDE)
10
9
8
17 32 7
6
5
CONNECTOR 3522071C1

5 H77TMA 18 LTGN 3522073C1
1 16 6 H77TMB 18 LTGN 3522073C1
7 H77TFB 18 LTGN 3522073C1
8 - - - -
CONNECTOR 3548957C91 9 H77TF 18 LTGN 3522073C1
10 H77TFA 18 LTGN 3522073C1

1 PLUG - - 3517247C1
2 PLUG - - 3517247C1
3 H75V 18 LTGN 3517243C1
4 H75-GBB 18 LTGN 3517243C1
4 H75-GB 18 WH 3517243C1
5 H75CB 18 LTGN 3517243C1
6 PLUG - - 3517247C1
7 H77TFA 18 LTGN 3517243C1
8 H77TF 18 LTGN 3517243C1 SLEEPER HVAC TEMP SENSOR
(5213)
9 H77TFB 18 LTGN 3517243C1
10 H77TMB 18 LTGN 3517243C1
11 H77TMA 18 LTGN 3517243C1
1 2
12 H77TSB 20 LTGN 3533507C1

13 H77TSA 20 LTGN 3533507C1
14 PLUG - - 3517247C1
15 H5SA(+) 18 YL 3517243C1 CONNECTOR 3602659C1
16 H5SA(-) 18 GN 3517243C1
17 H62AH 18 DKBL 3517243C1
1 H77TSA 20 LTGN 3602660C1
18 H77TV 18 LTGN 3517243C1
2 H77TSC 20 LTGN 3602660C1
19 H77TZ 18 LTGN 3517243C1
20 PLUG - - 3517247C1
21 H77TT 18 LTGN 3517243C1
22 PLUG - - 3517247C1
23 H77TB 18 LTGN 3517243C1
24 H75F 18 LTGN 3517243C1
25 H75-GA 18 WH 3517243C1
26 H75R 18 LTGN 3517243C1
27 H75H 18 LTGN 3517243C1
28 H75J 18 LTGN 3517243C1
29 H75K 18 LTGN 3517243C1
30 H75L 18 LTGN 3517243C1
31 H75M 18 LTGN 3517243C1
32 H75N 18 LTGN 3517243C1

0488 20MAY14 CIRC H77TSB WAS H77TSCC 92447S
74016A 01APR11 AE08058107 81A
456
P. 82

CHAPTER 14
NAVISTAR, INC.
AUX HEATER LPM (5217)
(5214) (LOCATED UNDER BUNK
(LOCATED UNDER BUNK - RIGHT SIDE) - RIGHT SIDE)
13 24
4
3 6
CONNECTOR 3627940C1
2
5
1
1 - - - -
1
2 - - - - 12
3 - - - -
4 H75CB 18 LTGN 3544884C1 CAV CIR GAUGE COLOR TERMINAL
5 H11-GSM 12 WH 3605694C1 1 H75TN 18 LTGN 3517243C1
6 H75C 12 LTGN 3605694C1 2 H75AF 18 LTGN 3517243C1
3 PLUG - - 3518314C1
AUX HTR EVAP SENSOR
(5215) 4 PLUG - - 3518314C1
LOCATED UNDERBUNK-RIGHT SIDE) 5 PLUG - - 3518314C1
6 H75TM 18 LTGN 3517243C1
12

1 H77-TSD 20 LTGN 3602660C1 7 H75L 18 LTGN 3517243C1
2 H77-TSE 20 LTGN 3602660C1 8 PLUG - - 3518314C1

9 H77NH 18 LTGN 3517243C1
CONNECTOR 3602659C1 10 H75TL 18 LTGN 3517243C1
11 H77NR 18 LTGN 3517243C1
12 H75AG 18 LTGN 3517243C1
(5216)
(LOCATED UNDER BUNK - RIGHT SIDE) 13 PLUG - - 3518314C1
13 24 14 H75M 18 LTGN 3517243C1
15 H75J 18 LTGN 3517243C1
16 H75K 18 LTGN 3517243C1
17 H77NE 18 LTGN 3517243C1
12 18 H77NS 18 LTGN 3517243C1
1 19* H75AH 18 LTGN 3517243C1
19# H77ND 18 LTGN 3517243C1
CAV CIR GAUGE COLOR TERMINAL 20 H75X 18 LTGN 3517243C1
1 H75AA 18 LTGN 3517243C1 21 PLUG - - 3518314C1
2 H75AB 18 LTGN 3517243C1 22 H75AJ 18 LTGN 3517243C1
3 PLUG - - 3518314C1 23 H77NF 18 LTGN 3517243C1
4 H75-GB 18 LTGN 3517243C1 24 PLUG - - 3518314C1
5 H75CB 18 LTGN 3517243C1
* W/ NO IDLE HEAT ONLY
6 H75V 18 LTGN 3517243C1 # W/ NO IDLE HVAC
7 H77TFA 18 LTGN 3517243C1
AUX HEATER IN TAKE SENSOR
8 H77TF 18 LTGN 3517243C1
(5218)
9 H77TFB 18 LTGN 3517243C1 (LOCATED UNDER BUNK - RIGHT SIDE)
10 H77TMB 18 LTGN 3517243C1
1 2

11 H77TMA 18 LTGN 3517243C1
1 H75AD 20 LTGN 3602660C1
12 H77NJ 18 LTGN 3518314C1
2 H75AC 20 LTGN 3602660C1
13 H77TSA 20 LTGN 3533507C1
CONNECTOR 3602659C1
14 PLUG - - 3518314C1
15 H5SA(+) 18 YL 3517243C1 CHS MODULE
16 H5SA(-) 18 GN 3517243C1 (5219)
17 H62AH 18 DKBL 3517243C1
18 H77TSB 18 LTGN 3517243C1
19 H77TSD 20 LTGN 3533507C1
A H75-GAK 16 LTGN 1661209C1
20 H75AD 20 LTGN 3533507C1 B B H75AL 16 LTGN 1661209C1
21 H75-GA 18 LTGN 3517243C1
22 H75N 18 LTGN 3517243C1
C C H75AJ 18 LTGN 1661208C1
23 H75F 18 LTGN 3517243C1

CONNECTOR 1661198C1
24 H75AE 18 LTGN 3517243C1

Figure 457 Connector Body Composite (5214), (5215), (5216), (5217), (5218), (5219)
457

CHAPTER 14
NAVISTAR, INC.
NO IDLE ENGINE HEAT

(5220)
(LOCATED IN SLEEPER CONTROL PANEL)
C D D C
B A A B BODY LOCK 1661263C1
BODY LOCK 1667530C1

A H75AG 18 LTGN 1661262C1
A& H75HS1 18 LTGN 1661262C1 CAV CIR GAUGE COLOR TERMINAL
B H75AF 18 LTGN 1661262C1 A H75AG 18 LTGN 1661261C1
B& H75HR1 18 LTGN 1661262C1 B H75AF 18 LTGN 1661261C1
C H75AR 18 LTGN 1661262C1 C H75AR 18 LTGN 1661261C1
D H75-GAS 18 LTGN 1661262C1 & W/ AUTO START/ATOP D H75-GAS 18 LTGN 1661261C1
NO IDLE ENGINE HEAT

(5222) SKY RISE BUNK FAN
(LOCATED IN SLEEPER CONTROL PANEL) (5222)

1 - - - - A B
10 8 2B H75AF 18 LTGN 1661224C1
3* H75AT 18 LTGN 1661224C1
3 6 3* H75HB 18 LTGN 1661224C1 CONNECTOR 0969541R1
4 - - - -
2B 5B
5B - - - -
6 - - - -
7* H75AT 18 LTGN 3541250C1
1 4 7* H75AR 18 LTGN 3541250C1
A H76 18 BK 0879630R1
9 7 8* H62AA 18 DKBL 1661224C1
B H76-G 18 WH 0879630R1
8* H62J 18 DKBL 1661224C1
9 H75AG 18 LTGN 1661224C1
CONNECTOR 3520850C1 10* H75-GAS 18 LTGN 1661224C1

10* H75HA 18 LTGN 3541250C1
NO IDLE CONTROLS
(5230)
D C (LOCATED IN SLEEPER CONTROL PANEL) F A
E B E B
F A D C

A H77NE 18 LTGN 16611212C1
A H77NE 18 LTGN 1661208C1
A% H75WC 18 LTGN 16611212C1
A& H77CR1 18 LTGN 1661208C1
B H77NF 18 LTGN 16611212C1
A* H75WC 18 LTGN 1661208C1
B% H75WD 18 LTGN 16611212C1
B H77NF 18 LTGN 1661208C1
C H77NH 18 LTGN 16611212C1
B& H77CS1 18 LTGN 1661208C1
C% H75WE 18 LTGN 16611212C1
B* H75WD 18 LTGN 1661208C1
D H75WF 18 LTGN 16611212C1
C H77NH 18 LTGN 1661208C1
E H77NA 18 LTGN 16611212C1
C% H77WE 18 LTGN 1661208C1
E& H75WH 18 LTGN 1661200C1
D H75WF 18 LTGN 1661208C1
E* H75WJ 18 LTGN 1661200C1
E H77NA 18 LTGN 1661208C1
F H77NC 18 LTGN 16611212C1
E& H75WJ 18 WH 1661208C1
F& H75WJ 18 LTGN 1661200C1
E# H77NY 18 LTGN 1661208C1
& W/ AUTO START/STOP
F H77NC 18 LTGN 1661208C1 % W/ NO IDLE ESPAR HEATER
F& H75WJ 18 WH 1661208C1 * W/ NO IDLE WEBASTO HEATER
# W/ NO IDLE HEAT & HVAC


AE08058107 083
458

CHAPTER 14
NO IDLE EXTERNAL MODULE

(5232)
(LOCATED UNDER BUNK-RIGHT SIDE) CAV CIR GAUGE COLOR TERMINAL
A H77NP 16 LTGN 1661209C1
B - - - -
A H
C H77NR 18 LTGN 1661208C1
B G D H77NS 18 LTGN 1661208C1
C F E H77NU 18 LTGN 1661208C1
D E F - - - -
G - - - -
H H77NV 16 LTGN 1661209C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1
NO IDLE COOL
(5233)
1 - - - -
2B H77NE 18 LTGN 1661224C1
10 8 3 - - - -
4 - - - -
3 6
5B - - - -
2B 5B 6 - - - -
H75AT 18 LTGN
7% 3541250C1
H75HB 18 LTGN
1 4 H62AA 18 DKBL
8% 3541250C1
H62AB 18 DKBL
9 7 9 H77NF 18 LTGN 1661224C1
H75HA 18 LTGN
10% 3541250C1
H75HC 18 LTGN
CONNECTOR 3520850C1
% CRIMPED TOGETHER
NO IDLE APU CAV CIR GAUGE COLOR TERMINAL

(5234)
1 H77NH 18 LTGN 1661224C1
2B H77NA 18 LTGN 1661224C1
2B& H62AW 18 DKBL 3541250C1
H62AT 18 DKBL 3541250C1
10 8
3 H62AY 18 DKBL 1661224C1
3 6 4* H62AX 18 DKBL 3541250C1

4* H75WJ 18 LTGN 3541250C1
2B 5B 5B H75WH 18 LTGN 1661224C1
6 - - - -
7 H77NC 18 LTGN 1661224C1
1 4 7& H62AY 18 DKBL 1661224C1
8 H62AB 18 DKBL 1661224C1
9 7 8& H62AW 18 DKBL 3541250C1
& W/AUTO START/STOP 9 - - - -
10 H75HC 18 LTGN 1661224C1
CONNECTOR 3520850C1
10& H62AX 18 DKBL 3541250C1

459
14.121. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A

CHAPTER 14
NAVISTAR, INC.
NO IDLE
WEBASTO THERMOSTAT
(5235)
(PART OF SLEEPER CONTROL PANEL HARNESS)

AB
D C CAV CIR GAUGE COLOR TERMINAL

A H75WF 18 LTGN 1661262C1
B H75WE 18 LTGN 1661262C1
C H75WC 18 LTGN 1661262C1
1667529C1 CONN
1667530C1 LOCK D H75WD 18 LTGN 1661262C1
NO IDLE
WEBASTO HEATER (PART OF MAIN SLEEPER HARNESS)
(5236)
E F
D G
A H75WA 18 RD 1661262C1
C H
B H75WG 18 WH 1661262C1
B J
C H75WB 18 RD 1661262C1
A K D H75WP 18 LTGN 1661262C1
E H75WC 18 LTGN 1661262C1
F H75WDA 18 LTGN 1661262C1
3540613C1 CONN G H75WE 18 LTGN 1661262C1
3540615C1 LOCK
H H75WF 18 LTGN 1661262C1
K - - - -
NO IDLE
ESPAR THERMOSTAT
(5237) (PART OF SLEEPER CONTROL PANEL HARNESS)

D C A H75WC 18 LTGN 1661208C1
E B B H75WD 18 LTGN 1661208C1
C H75WE 18 LTGN 1661208C1
F A
D H75WF 18 LTGN 1661208C1
E H75WJ 18 LTGN 1661208C1
1661200C1 F - - - -
(PART OF MAIN SLEEPER HARNESS)

NO IDLE ESPAR HEATER
(5238)
H A A H75WA 18 RD 1661262C1
B H75WG 18 WH 1661262C1
G B
C H75WB 18 RD 1661262C1
F C
D H75WP 18 LTGN 1661262C1
E D
E H75WC 18 LTGN 1661262C1
F H75WDA 18 LTGN 1661262C1
3515763C1 CONN
3515765C1 LOCK G H75WE 18 LTGN 1661262C1
H H75WF 18 LTGN 1661262C1

DIAGRAM, PROSTAR. 74016A 20APR11 AE08058107 84A
460
CHAPTER 14
NAVISTAR, INC.
BACK PANEL
(5300)
(LOCATED ON LEFT REAR CORNER OF SLEEPER)
D C F A
E B E B
CONNECTOR 2031872C1
F A BODY LOCK 2031874C1 D C

BODY LOCK 2031873C1 A* H86BBP 18 LTGN 1661261C1
A* H86BB 18 LTGN 1661261C1
B* H86CBP 18 LTGN 1661261C1
A
B* H86CB 18 LTGN 1661261C1
B
C* H86DBP 18 LTGN 1661261C1
C
C* H86DB 18 LTGN 1661261C1
D
D* H86EBP 18 LTGN 1661261C1
E V65 16 OR 1661262C1
D* H86EB 18 LTGN 1661261C1
F V65-G 16 WH 1661262C1
E H65 16 OR 1661261C1
F H65-G 16 WH 1661261C1
AMPLIFIER CONNECTOR A
(5313)
REMOTE RADIO (LOCATED UNDER BUNK LEFT SIDE)
(5303)
26 14
3 2 1
6 5 4
CONNECTOR 3815785C1
BODY LOCK 3815993C1
13 1
1 H86F 18 LTGN 1661261C1 BODY LOCK 1661263C1
2 H86R 18 LTGN 1661261C1
3 H86-GHW 18 LTGN 1661261C1
1 H86DBA 18 LTGN 3577373C1
4 H86(+) 18 YL 1661261C1
2 H86BBA 18 LTGN 3577373C1
5 H86(-) 18 GN 1661261C1
3 H86AR 18 LTGN 3577376C1
6 H86AE 18 LTGN 1661261C1
4 H86AT 18 LTGN 3577376C1
5 - - - -
AMPLIFIER CONNECTOR B 6 H86AB 18 LTGN 3577376C1
(5312) 7 H86DB 18 LTGN 3577376C1
(LOCATED UNDER BUNK LEFT SIDE)
8 H86BB 18 LTGN 3577376C1
CAV CIR GAUGE COLOR TERMINAL 9 H86K 18 LTGN 3577376C1
1 H86AH 18 LTGN 3577376C1 10 H86H 18 LTGN 3577376C1
2 H86AK 18 LTGN 3577376C1 11 H86APX 18 LTGN 3577373C1
3 - - - - 12 H86APY 18 LTGN 3577373C1
4 H86AC 18 LTGN 3577376C1 13 H86APZ 18 LTGN 3577373C1
5 H86BBP 18 LTGN 3577376C1 14 H86EBA 18 LTGN 3577375C2
6 H86DBP 18 LTGN 3577376C1 15 H86CBA 18 LTGN 3577373C1
7 - - - - 16 H86AS 18 LTGN 3577376C1
16 9 17 H86AU 18 LTGN 3577376C1
8 - - - -
9 H86AJ 18 LTGN 3577376C1 18 - - - -
8 1 10 H86AL 18 LTGN 3577376C1 19 - - - -
11 - - - - 20 H86EB 18 LTGN 3577376C1
12 - - - - 21 H86CB 18 LTGN 3577376C1
CONNECTOR 3663001C1 13 H86CBP 18 LTGN 3577376C1 22 H86L 18 LTGN 3577376C1
14 H86EBP 18 LTGN 3577376C1 23 H86J 18 LTGN 3577376C1
15 - - - - 24 H86-GHX 18 LTGN 3577373C1
16 - - - - 25 H86-GHY 18 LTGN 3577373C1
26 H86-GHZ 18 LTGN 3577375C2

0488 20MAY14 RMVD CIRC V86BB,V86CB,C 92447S
V86D & V86EB FROM R/D 5300. 61802Y 11MAR09 AE08058107 085
461
(5601M), (5602F), (5603M), (5700), P. 86

CHAPTER 14
NAVISTAR, INC.
SUBWOOFER CONN REFRIGERATOR

(5314) (5500)
(LOCATED UNDER BUNK LEFT SIDE) (LOCATED ON RIGHT SIDE,
BACK OF PASSENGER SEAT)
D C
A H86DBA 18 LTGN 1661208C1 CONNECTOR 0872291R1
E B
B H86BBA 18 LTGN 1661208C1
F A
C - - - - B CAV CIR GAUGE COLOR TERMINAL
D - - - -
A H86-GK 18 WH 0879630R1
CONNECTOR E H86CBA 18 LTGN 1661208C1 A
1661200C1 B H86AG 18 LTGN 0879630R1
F H86EBA 18 LTGN 1661208C1
PEOPLENET J1939
REFRIGERATOR (5510)
(5502) (LOCATED UNDER BUNK (SLEEPER))
B (W/ LONESTAR)
A
A CAV CIR GAUGE COLOR TERMINAL B A H5U(+) 18 YL 1667742C1
A H86-GK 18 WH 0879630R1 C B - - - -
CONNECTOR B H86AG 18 LT GN 0879630R1 C H5U(-) 18 GN 1667742C1
0872291R1
CONNECTOR 1667740C1
BODY LOCK 1667771C1
PEOPLENET 6WAY 12V POWER SOURCE

(5530) (5600)
(LOCATED UNDER BUNK SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
B

CAV CIRCUIT GAUGE COLOR TERMINAL A H86-GSB 16 WH 0188396R1
F A
E B A - - - - B H86SBB 16 LTGN 0188396R1
D C B - - - -
CONNECTOR 0872291R1
C H14ED 18 RD 1661875C1
D H11-GMB 18 WH 1661875C1 TV / DVD AUDIO
E H13EE 18 PK 1661875C1 (5602F)
(LOCATED IN RIGHT SIDE OF SLEEPER)
F - - - - C
B
BODY LOCK 2011364C1 A
A H86RSIG 18 LTGN 1661262C1
B H86-GSG 18 LTGN 1661262C1
TV / DVD AUDIO
C H86LSIG 18 LTGN 1661262C1
(5601M)
(LOCATED IN RIGHT SIDE OF SLEEPER)
CONNECTOR 1661891C1
BODY LOCK 1661890C1
A
B REMOTE START / STOP SWITCH
C (5700)
B H86-GSG 18 LTGN 1661261C1 (LOCATED IN SLEEPER CONTROL PANEL)
C H86LSIG 18 LTGN 1661261C1
CONNECTOR 1661889C1
BODY LOCK 1661890C1
1 - - - -
2B H104ABB 18 DKBL 1661224C1
TV / DVD AUDIO 3 H104-GB 18 DKBL 1661224C1

(5603M) 10 8 4 - - - -
(LOCATED IN RIGHT SIDE OF SLEEPER) 5B H104AC 18 DKBL 1661224C1
3 6
5B& H75HD-G 18 WH 1661224C1
A 2B 5B
6 H9RC 18 GY 1661224C1
B 6& H104BR 18 DKBL 1661224C1
C 1 4 7 H104ADA 18 DKBL 1661224C1
CONNECTOR 1661889C1 9 7 8 H62AB 18 DKBL 1661224C1

9 - - - -
10 H75HD-G 18 WH 3541250C1
10& H75HC-G 18 WH 3541250C1
B H86-GSG 18 LTGN 1661261C1
C H86LSIG 18 LTGN 1661261C1 CONNECTOR 3520850C1

012 30AUG12 ADDED: R/D 5510 C 90516B
AND 5530. 61802Y 12MAR09 AE08058107 086
Figure 462 Connector Body Composite (5314), (5500), (5502), (5510), (5530), (5600), (5601M), (5602F),
(5603M), (5700)
462
CHAPTER 14
NAVISTAR, INC.
REMOTE START / STOP SWITCH

10 8 (5700)
(LOCATED IN SLEEPER CONTROL PANEL) REMOTE ENG START / STOP
3 6
(5701)
2B 5B (LOCATED IN SLEEPER CONTROL PANEL)
1 4
9 7 D C
E B
CONNECTOR 3520850C1
F A
1 - - - -
2B H104ABB 18 DKBL 1661224C1 CONNECTOR 1661200C1
3 H104-GB 18 DKBL 1661224C1 CAV CIR GAUGE COLOR TERMINAL

4 - - - - A H9RC 18 GY 1661208C1
5B H104AC 18 DKBL 1661224C1 A& H104BR 18 DKBL 1661208C1
5B& H75HD-G 18 WH 1661224C1 B H104AC 18 DKBL 1661208C1
6 H9RC 18 GY 1661224C1 B& H75HC-G 18 WH 1661208C1
6& H104BR 18 DKBL 1661224C1 C H104ADA 18 DKBL 1661208C1
7 H104ADA 18 DKBL 1661224C1 D H104ABB 18 DKBL 1661208C1
8 H62AB 18 DKBL 1661224C1 E H104-GB 18 DKBL 1661208C1
9 - - - - F - - - -
10 H75HD-G 18 WH 3541250C1 & W/ AUTO START / STOP
10& H75HC-G 18 WH 3541250C1
REMOTE ENG START / STOP

(5701)
(W/ LONESTAR)
DIODE CONN
D C (5702)
(LOCATED REAR FACE OF THE
E B LEFT FRONT BUNK COVER PLATE)
F A
CONNECTOR 1661201C1 B
A H9RC 18 GY 1661212C1
A
B H104AC 18 DKBL 1661212C1
C H104ADA 18 DKBL 1661212C1
D H104ABB 18 DKBL 1661212C1 CONNECTOR 0872291R1
E H104-GB 18 DKBL 1661212C1
F - - - -
A H104AHA 18 DKBL 0879630R1
B H104ABA 18 DKBL 0879630R1
TRI-PAC TRI-PAC
(5754) (5754)
(W/ LONESTAR) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
(LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
B
A
A
B
CONNECTOR 1661197C1
A H14TRI 16 RD 1661209C1 A A14TRI 16 RD 1661212C1
B H77SBY 16 LT GN 1661209C1 B A77SBY 16 LTGN 1661212C1

61802Y 12MAR09 AE08058107 087
463
14.125. CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760),

(5761), (5803), P. 88
CHAPTER 14
NAVISTAR, INC.
TRI-PAC RECTIFIER
(5757)
(LOCATED IN LEFT REAR OF SLEEPER)

B A A13TRIB 16 PK 0188396R1
B A13TRIA 16 PK 0188396R1
A
CONNECTOR 0872291R1
TRAILER TRACKS
(5758)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
B A
A CONNECTOR 0587568C91 B CONNECTOR 0587567C91

A* H94TT 14 GY 0587575C1 0589391C1
A* H94TT 14 GY 0587577C1 0589391C1
A* H94TT 14 GY 0587576C1 1652325C1
A* A94TT 14 GY 0587577C1 1652325C1
B - - - - -
B - - - - -
TRAILER TRACS TRAILER TRACS

(5758F) (5759F)
(LOCATED AT END OF FRAME AT REAR EXCEL) (LOCATED AT END OF FRAME AT REAR EXCEL
A A
B B
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A94TT 14 GY 0587577C1 1652325C1 A A94TT 14 GY 0587577C1 1652325C1
FORWARD / CENTER NO IDLE FAN

(5760) NO IDLE RADIATOR FAN
(LOCATED ON LEFT SIDE OF DASH PANEL) (5761)
(LOCATED ON FORWARD FRAME RAIL)
1 2
2 1

1 M77NX 16 TN 1680206C1 1 M77NX 16 TN 1680205C1
2 M77-G 16 WH 1680206C1 2 M77-G 16 WH 1680205C1
QUALCOMM IMCT W/ MVPC KEYBOARD

(5803)
(W/ LONESTAR)

A H13EF 18 BK 1661208C1
B H11-GMC 18 WH 1661208C1
B
CONNECTOR 1669972C1

61802Y 11MAR09 AE08058107 088
Figure 464 Connector Body Composite (5757), (5758), (5758F), (5759F), (5760), (5761), (5803)
464
14.126. CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B),

(5900), (5901), P. 88A
CHAPTER 14
NAVISTAR, INC.
FORWARD / CENTER HVAC

QUALCOMM IMCT TEMP SENDER / AC REMOTE
W/ MVPC KEYBOARD (5822)
(5803) (LOCATED ON LEFT SIDE DASH PANEL)
(W/ LONESTAR)
A
B 1 M41D 18 BK 3613771C1
2 M41E 18 GY 3613771C1
3 M77 18 BK 3613771C1
CONNECTOR 1669972C1
4 M77A 18 BK 3613771C1
A H13EF 18 BK 1661208C1
CONNECTOR 3820176C1
B H11-GMC 18 WH 1661208C1
AMBIENT AIR TEMP. SENDER

(5899) REAR CHASSIS HARNESS
(LOCATED AT FRONT OF LEFT FRAME RAIL) (5899A)
A A
B B

A R41D 18 LT GN 1661875C1 1661872C1 A UM41A 18 LT GN 1667742C1 1661872C1
B R41E 18 LT GN 1661875C1 1661872C1 B UM41B 18 LT GN 1667742C1 1661872C1
QUALCOMM IMCT
REAR CHASSIS HARNESS
(5900)
(5899B)
A
B
F A
CONNECTOR 2011340C1
CONNECTOR 3522068C1 E B BODY LOCK 2011364C1
BODY LOCK 1661874C1
D C
A UM41A 18 LT GN 1661875C1 1661872C1
B UM41B 18 LT GN 1661875C1 1661872C1

A H3BD(+) 18 DKBL 1661875C1 1661872C1
B H3BD(-) 18 GY 1661875C1 1661872C1
C H14ED 18 RD 1661875C1 1661872C1
D H11-GMB 18 WH 1661875C1 1661872C1
QUALCOMM PANIC BUTTON E* H13EH 18 PK 1661875C1 1661872C1
(5901) E# H13EE 18 PK 1661875C1 1661872C1
F H98F 18 BK 1661875C1 1661872C1
(W/ LONESTAR)

A H11-GSC 18 WH 0587578C1

0488 20MAY14 ADDED R/D 5899,5899A &C 92447S
5899B. 75116N 20NOV10

AE08058107 88A
Figure 465 Connector Body Composite (5803), (5822), (5899), (5899A), (5899B), (5900), (5901)
465
CHAPTER 14
NAVISTAR, INC.
QUAL COMM TMCT

(5902)
(LOCATED UNDER BUNK - CENTER SECTION)
F A
E B
D C
CONNECTOR 1661201C1

A H13EE 18 PK 1661212C1
B H14ED 18 RD 1661212C1
C H98F 18 BK 1661212C1
D H11-GMB 18 WH 1661212C1
E H3BD(+) 18 DKBL 1661212C1
F H3BD(-) 18 GY 1661212C1
QUALCOMM IMCT W/ MVPC KEY BOARD

(5903)
(LOCATED IN RIGHT SIDE OF SLEEPER
IN TRANSITION AREA)
CONNECTOR 1669972C1

A H13EF 18 BK 1661208C1
B H11-GMC 18 WH 1661208C1
23120462 CIRCUIT DIAGRAM, PROSTAR,LONESTAR

92447S 14MAR14
AE08058107 88B
466
14.128. CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89

CHAPTER 14
NAVISTAR, INC.
MOTIENT MOBILE MAX POWER

(5904 / 5904M)
D E A H
C F B G
B G C F
A H D E
CONNECTOR 2005836C1
CONNECTOR 2005835C1
A H14EA 18 RD 1661212C1 A H14EA 18 RD 1661208C1
B H14EE 18 RD 1661212C1 B H14EE 18 RD 1661208C1
C H11-GMC 18 WH 1661212C1 C H11-GMC 18 WH 1661208C1
D H11-GMA 18 WH 1661212C1 D H11-GMA 18 WH 1661208C1
E H13EE 18 PK 1661212C1 E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661212C1 F H3BD(+) 18 DKBL 1661208C1
G H3BD(-) 18 GY 1661212C1 G H3BD(-) 18 GY 1661208C1
H - - - - H - - - -
MOTIENT MOBILE MAX

DISCRETE I/O
(5905 / 5905F)
A H D E
B G C F
C F B G
D E A H
A - - - - A - - - -
B H98F 18 LTGN 1661208C1 B H98F 18 LTGN 1661212C1
C - - - - C - - - -
D - - - - D - - - -
E - - - - E - - - -
F - - - - F - - - -
G - - - - G - - - -
H - - - - H - - - -

Figure 467 Connector Body Composite (5904), (5904M), (5905), (5905F)
467

CHAPTER 14
NAVISTAR, INC.

1 - - - -
2 - - - -
3 - - - -
QUALCOMM MCT 4 - - - -
(5906) 5 H3BD(-) 20 GY 2028495C1
(LOCATED LEFT SIDE,
6 H3BD(+) 20 DKBL 2028495C1
BACK OF DRIVER DOOR)
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
1 20 15 - - - -
16 - - - -
17 - - - -
18 - - - -
19 - - - -
20 - - - -
21 - - - -
22 - - - -
23 - - - -
24 - - - -
25 - - - -
26 - - - -
19 37 27 - - - -
28 - - - -
29 - - - -
30 - - - -
31 - - - -
CONNECTOR 2028493C1 32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 H94TT 20 GY 2028495C1
QUALCOMM MCT
(5907)

A H14EA 18 RD 2017535C1
B H14EB 18 RD 2017535C1
A G
B H F C H11-GMA 18 WH 2017535C1
C E D H11-GMC 18 WH 2017535C1
D
E H13EE 18 PK 2017535C1
F H98F 18 BK 2017535C1
G - - - -
H - - - -
CONNECTOR 2017533C1

468
14.130. CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M),

(5940), P. 91

CHAPTER 14
NAVISTAR, INC.
DRIVER TECH
(5909)

A H A H14ED 18 RD 1661208C1
B G C H11-GMB 18 WH 1661208C1
C F E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661208C1
D E G H3BD(-) 18 GY 1661208C1
CONNECTOR 2005835C1
TRIP MASTER
(5927)
INVERTER CONTROLER (LOCATED UNDER BUNK - CENTER SECTION)
(5925 / 5926)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)
D E
C F
B G
A H
CONNECTOR 2005836C1
BODY LOCK 2006504C1
1 HX0 8 BK ASSY A H98A 18 BK 1661212C1
1 HX1 24 - ASSY B H98B 18 BK 1661212C1
2 HX2 24 - ASSY C H13SD 18 PK 1661212C1
3 HX3 24 - ASSY D H11-GSD 18 WH 1661212C1
4 HX4 24 - ASSY E H14SD 18 RD 1661212C1
5 HX5 24 - ASSY F H50S 18 YL 1661212C1
6 HX6 24 - ASSY G H70E 18 OR 1661212C1
7 HX7 24 - ASSY H - - - -
8 HX8 24 - ASSY
J1939 XATA MODULE

(5930M) (5940)
(LOCATED UNDER BUNK - RIGHT SIDE) (LOCATED UNDER BUNK - CENTER SECTION)
C DC
AB
B
CONNECTOR 1667305C1

A JE14EA 18 RD 1661261C1
B JE11-GMD 18 WH 1661261C1
A H5T(+) 18 YL 1661875C1 3568570C1
C JE3BE(+) 18 DKBL 1661261C1
B PLUG - - 2025431C1 -
D JE3BE(-) 18 GY 1661261C1
C H5T(-) 18 GN 1661875C1 3568570C1

Figure 469 Connector Body Composite (5909), (5925), (5926), (5927), (5930M), (5940)
469

CHAPTER 14
NAVISTAR, INC.
ECM CONNEXTOR
(6000)
10 1
CONNECTOR BODY LOCK
20 11
3743662C1
30 21
40 31 92 91
CONNECTOR 3945694C1 94 93
50 41 96 95
60 51
70 61
CAV CIR GAUGE COLOR TERMINAL 80 71
90 81
1 KA14A6 16 RD 3743666C1
2 PLUG - - 3744547C1
3 K95-GB 16 TN 3743666C1
4 PLUG - - 3744547C1
45 PLUG - - 3744547C1
5 KA13B 18 PK 3743666C1
46 KF5(-)A 20 LT GN 3743668C1
6 K95F 20 TN 3743668C1
46 KH5(-)A 20 LT GN 3743668C1
7 K95-GA 20 TN 3743668C1
47 PLUG - - 3744547C1
8 KA6A 20 PL 3743668C1
48 PLUG - - 3744547C1
9 K97C 20 PL 3743668C1
49 KA10-GH 16 WH 3743666C1
10 K99B 20 PL 3743668C1
50 KA10-GG 16 WH 3743666C1
11 PLUG - - 3744547C1
51 KA10-GF 16 WH 3743666C1
12 PLUG - - 3744547C1
52 KA10-GE 16 WH 3743666C1
*13 KJ95WA 20 TN 3743668C1
53 K95(+) 20 TN 3743668C1
**13 KY95WA 20 TN 3743668C1
54 K95E 20 TN 3743668C1
14 PLUG - - 3744547C1
55 PLUG - - 3744547C1
15 PLUG - - 3744547C1
56 PLUG - - 3744547C1
16 K95K 20 TN 3743668C1
57 KA95AA 20 TN 3743668C1
17 PLUG - - 3744547C1
58 PLUG - - 3744547C1
18 PLUG - - 3744547C1
59 KF47AA 20 GY 3743668C1
19 PLUG - - 3744547C1
60 KF47 20 GY 3743668C1
20 PLUG - - 3744547C1
61 KA97N 20 PL 3743668C1
21 PLUG - - 3744547C1
62 KA95G 20 WH 3743668C1
#22 KF5(+)A 20 YL 3743668C1
63 PLUG - - 3744547C1
#*22 KH5(+)A 20 YL 3743668C1
64 KA97M 20 PL 3743668C1
23 PLUG - - 3744547C1
65 KC41E 20 TN 3743668C1
24 PLUG - - 3744547C1
66 PLUG - - 3744547C1
25 KA14A5 16 RD 3743666C1
67 PLUG - - 3744547C1
26 KA14A4 16 RD 3743666C1
68 PLUG - - 3744547C1
27 KA14A2 16 RD 3743666C1
69 PLUG - - 3744547C1
28 KA14A1 16 RD 3743666C1
70 PLUG - - 3744547C1
29 PLUG - - 3744547C1
71 PLUG - - 3744547C1
30 PLUG - - 3744547C1
72 PLUG - - 3744547C1
31 PLUG - - 3744547C1
73 KA10-GB 16 WH 3743666C1
32 KA9A 20 TN 3743668C1
74 PLUG - - 3744547C1
33 K97B 20 PL 3743668C1
75 KU21 16 TN 3743666C1
34 PLUG - - 3744547C1
76 KU21A 16 TN 3743666C1
35 KA34E 20 TN 3743668C1
77 K95(-) 20 TN 3743668C1
36 PLUG - - 3744547C1
78 KA23 20 TN 3743668C1
37 PLUG - - 3744547C1
79 K95D 20 TN 3743668C1
38 K95B 20 TN 3743668C1
80 PLUG - - 3744547C1
39 K95A1 20 TN 3743668C1
81 K95G 20 TN 3743668C1
40 K95C 20 TN 3743668C1
82 K95AC 20 TN 3743668C1
41 K95 20 TN 3743668C1
83 PLUG - - 3744547C1
42 K95A 20 TN 3743668C1
84 K95MA 20 TN 3743668C1
43 PLUG - - 3744547C1
85 K95MB 20 TN 3743668C1
44 PLUG - - 3744547C1
86 PLUG - - 3744547C1
* W/DAVCO FUEL WATER SEPERATOR 87 PLUG - - 3744547C1
** W/RACOR FUEL WATER SEPERATOR 88 PLUG - - 3744547C1
# W/MANUAL TRANSMISSION
89 PLUG - - 3744547C1
#* W/ULTRASHIFT
90 PLUG - - 3744547C1

- - CHANGED CHAPTER C 92159Y
NUMBER. 91662T 24DEC12 AE08058107 91A
470
14.132. CONNECTOR BODY COMPOSITE (6000), P. 91B
CHAPTER 14
NAVISTAR, INC.
60 56 55 51
50 41
ECM CONNECTOR
(6000) 40 31
21
CONNECTOR 3685474C1 30
BACKSHELL 3685475C1 11
20
10 6 5 1
1 KA14A6 16 RD 3685477C1 31 KA10-GE 16 WH 3685477C1
2 KA14A5 16 RD 3685477C1 32 KA10-GH 16 WH 3685477C1
3 KA13B 18 PK 3685477C1 33 PLUG - - -
4 PLUG - - - 34 KF47AA 20 GY 3685476C1
5 PLUG - - - 35 KF47 20 GY 3685476C1
6 PLUG - - - 36 PLUG - - -
7 PLUG - - - 37 PLUG - - -
8 PLUG - - - 38 PLUG - - -
9 PLUG - - - 39 PLUG - - -
10 PLUG - - - 40 PLUG - - -
11 KA14A4 16 RD 3685477C1 41 KA97B 20 PL 3685476C1
12 KA14A2 16 RD 3685477C1 42 KA97C 20 PL 3685476C1
13 KC23-G 20 TN 3685476C1 43 KA9A 16 TN 3685477C1
14 PLUG - - - 44 KA34E 20 TN 3685476C1
15 KC23 20 TN 3685476C1 45 VJ95B 18 TN 3685477C1
16 PLUG - - - 46 PLUG - - -
#17 KF5(+)A 20 YL 3685476C1 47 PLUG - - -
#*17 KH5(+)A 20 YL 3685476C1 48 VJ95 18 TN 3685477C1
#18 KF5(-)A 20 LT GN 3685476C1 49 PLUG - - -
#*18 KH5(-)A 20 LT GN 3685476C1 50 PLUG - - -
19 KA9 20 GY 3685476C1 51 KA99B 20 PL 3685476C1
20 PLUG - - - 52 KA6A 20 PL 3685476C1
21 KA10-GF 16 WH 3685477C1 53 KA97M 20 PL 3685476C1
22 KA10-GB 16 WH 3685477C1 54 PLUG - - -
23 KA97N 20 PL 3685476C1 55 PLUG - - -
24 PLUG - - - 56 PLUG - - -
25 PLUG - - - 57 KL41E 18 TN 3685477C1
26 PLUG - - - 58 PLUG - - -
27 PLUG - - - 59 PLUG - - -
28 PLUG - - - 60 PLUG - - -
29 PLUG - - -
30 PLUG - - -
# W/MANUAL TRANSMISSION
#* W/ULTRASHIFT TRANSMISSION

92477G 06MAR14 AE08058107 91B
471

CHAPTER 14
NAVISTAR, INC.
ECM CONNECTOR
(6018)
19 58
* W/ 7000 VARIABLE SPEED FAN

# W/ 2 SPEED FAN
@ W/ 8600 VARIABLE SPEED FAN & N/ BODY BUILDER
7 @@ W/ 8600 VARIABLE SPEED FAN & BODY BUILDER
46
% W/ IBB ENGINE
2 4 6
1 3 5
CONNECTOR 3687798C1
BODY LOCK 3687805C1
3687806C1
1 K14G 14 RD 3687802C1 30 K23 18 TN 3687804C1
2 K92A16 14 WH 3687802C1 31 PLUG - - 3623614C1
3 K14HA 14 RD 3687802C1 32 PLUG - - 3623614C1
4 K92BA16 14 WH 3687802C1 33 K95VC 18 TN 3687804C1
5 K14KA 14 RD 3687802C1 34 K5S(+) 18 YL 3687804C1
6 K92C16 14 WH 3687802C1 35 K98GN 18 LTGN 3687804C1
7 PLUG - - 3623614C1 36 K97C 18 PL 3687804C1
8@ K34-GA 18 WH 3687804C1 37 PLUG - - 3623614C1
8@@ K23B1 18 TN 3687804C1 38 PLUG - - 3623614C1
8# 92A20A 18 WH 3687804C1 39 K95VE 18 TN 3687804C1
9% K41-GA 18 WH 3687804C1 40 K95VIR 18 WH 3687804C1
9@ K41-GN 18 WH 3687804C1 41 K95-GE 18 WH 3687804C1
10 K95-GC 18 WH 3687804C1 42# K34B 18 LTGN 3687804C1
11 K97N 18 PL 3687804C1 42* K34E 18 TN 3687804C1
12 K95E 18 TN 3687804C1 43 PLUG - - 3623614C1
13 PLUG - - 3687804C1 44 K41B 18 TN 3687804C1
14 PLUG - - 3623614C1 45 PLUG - - 3623614C1
15 K41A 18 TN 3687804C1 46 K95VB 18 TN 3687804C1
16 K95B 18 TN 3687804C1 47 K5S(-) 18 LTGN 3687804C1
17 K13A 18 PK 3687804C1 48 K98YL 18 YL 3687804C1
18* K23-G 18 TN 3687804C1 49 K23A1 18 TN 3687804C1
18# K23-G 18 WH 3687804C1 50 K99D 18 PL 3687804C1
19 K14LA 18 RD 3687804C1 51 PLUG - - 3623614C1
20 PLUG - - 3687804C1 52 K95VA 18 TN 3687804C1
21 K41-GB 18 WH 3687804C1 53 K95VD 18 TN 3687804C1
22 K95-GA 18 WH 3687804C1 54 K41C 18 TN 3687804C1
23 K97B 18 PL 3687804C1 55 K95-GB 18 WH 3687804C1
24 PLUG - - 3687804C1 56 PLUG - - 3687804C1
25 K95V 18 TN 3687804C1 57 PLUG - - 3687804C1
26 K95T 18 TN 3687804C1 58 K23C 18 TN 3687804C1
27 K95C 18 TN 3687804C1
28 K95A 18 TN 3687804C1
29 PLUG - - 3623614C1

- - ADDED: LONESTAR IN B 75116N
TITLE, OPTIONS. REVISED CHART 6018. 61802Y 12MAR09 AE08058107 092
472

CHAPTER 14
NAVISTAR, INC.
ECM CONNECTOR
(6018)
W/ 2010 SCR 13L ENG
19 58
* N/ ULTRASHIFT PLUS XMSN

# W/ ULTRASHIFT PLUS XMSN
7 @ W/ VARIABLE SPEED FAN
46
& W/ 2 SPEED FAN
2 4 6 ** W/ MANUAL TRANSMISSION
*# W/ PUSHBUTTON SHIFTER
1 3 5 *@ W/ RELOCATED TERM RESISTER
CONNECTOR 3687798C1
BODY LOCK 3687805C1
3687806C1
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV CAV CIRC GAUGE COLOR TERMINAL
1 K14G 14 RD 3687802C1 3624233C1 31 PLUG - - -
2 K92A16 14 WH 3687802C1 3624233C1 32 PLUG - - -
3 K14HA 14 RD 3687802C1 3624233C1 33 K95VC 18 TN 3687804C1
4 K92BA16 14 WH 3687802C1 3624233C1 **34 K5S(+) 20 YL 3754235C1
5 K14KA 14 RD 3687802C1 3624233C1 *#34 K5S128 20 YL 3754235C1
6 K92C16 14 WH 3687802C1 3624233C1 *@34 K5S128 18 YL 3687804C1
7 PLUG - - - - ^34 K5R128 18 YL 3687804C1
*8 K23B1 18 WH 3687804C1 - 35 K98GN 20 GN 3754235C1
#8 K34-GA 18 WH 3687804C1 - 36 K97C 18 PL 3687804C1
#8 K92A20A 18 WH 3687804C1 - 37 K92A4 18 TN 3687804C1
9 K41-GA 18 WH 3687804C1 - 38 PLUG - - -
10 PLUG - - - - 39 K95VE 18 TN 3687804C1
11 K97N 18 PL 3687804C1 - 40 K95VIR 18 WH 3687804C1
12 PLUG - - - - 41 PLUG - - -
13 K92A5 18 TN 3687804C1 - 42 K34B 18 TN 3687804C1
14 PLUG - - - - 43 PLUG - - -
15 K41A 18 TN 3687804C1 - 44 K41B 18 TN 3687804C1
16 PLUG - - - - 45 PLUG - - -
^17 K13A 18 PK 3687804C1 - 46 K95VB 18 TN 3687804C1
@18 K23-G 18 TN 3687804C1 - **47 K5S(-) 20 GN 3754235C1
&18 K23-G 18 WH 3687804C1 - ^47 K5R108 18 GN 3687804C1
19 K14LA 18 RD 3687804C1 - *#47 K5S108 20 GN 3754235C1
20 PLUG - - - - *@47 K5S108 18 GN 3687804C1
21 K41-GB 18 WH 3687804C1 - 48 K98YL 20 YL 3754235C1
22 PLUG - - - - 49 K23A1 18 TN 3687804C1
23 K97B 18 PL 3687804C1 - 50 K99D 18 PL 3687804C1
24 K92A3 18 TN 3687804C1 - 51 PLUG - - -
25 PLUG - - - - 52 K95VA 18 TN 3687804C1
26 PLUG - - - - 53 K95VD 18 TN 3687804C1
27 PLUG - - - - 54 K41C 18 TN 3687804C1
28 PLUG - - - - 55 PLUG - - -
29 PLUG - - - - 56 K92A17 18 TN 3687804C1
30 K23 18 TN 3687804C1 - 57 K92A16 18 TN 3687804C1
58 K23C 18 TN 3687804C1

0488 22JAN14 ADDED EFFECTS FOR TC10B 84576N
XMSN. 92070B 25APR13 AE08058107 92A
473

CHAPTER 14
NAVISTAR, INC.
ECM CONNECTOR
(6019)
19 58

24 PLUG - - 3623614C1
25 PLUG - - 3623614C1
26 PLUG - - 3623614C1
27 PLUG - - 3623614C1
28 K92A2 18 TN 3687804C1
7 29 PLUG - - 3623614C1
46
30*@ K92A10 18 TN 3687804C1
2 4 6
30*@ K47T 18 TN 3687804C1
1 3 5 30% PLUG - - 3623614C1
31 PLUG - - 3623614C1
32 PLUG - - 3623614C1
33 PLUG - - 3623614C1
34 K95-GF 18 WH 3687804C1
35@ K92A12 18 TN 3687804C1
35% PLUG - - 3623614C1
CONNECTOR 3687797C1
36 PLUG - - 3623614C1
BODY LOCK 3687805C1
3687806C1 37 K95W 18 TN 3687804C1
38 PLUG - - 3623614C1
CAV CIR GAUGE COLOR TERMINAL 39 PLUG - - 3623614C1
1 K14M 14 RD 3687802C1 40 PLUG - - 3623614C1
2 K92D16 14 WH 3687802C1 41 K95-GD 18 WH 3687804C1
3 PLUG - - 3623614C1 42 K95R 18 TN 3687804C1
4 PLUG - - 3623614C1 43@ K41-G 18 WH 3687804C1
5 PLUG - - 3623614C1 43% K41E 18 TN 3687804C1
6 PLUG - - 3623614C1 44 PLUG - - 3623614C1
7 K95K 18 TN 3687804C1 45 PLUG - - 3623614C1
8 K95D 18 TN 3687804C1 46 K92A19 18 TN 3623614C1
9@ K92A8 18 TN 3687804C1 47 PLUG - - 3623614C1
9% PLUG - - 3623614C1 48* K92A11 18 TN 3687804C1
10@ K92A7 18 TN 3687804C1 48* K92A18 18 TN 3687804C1
10% PLUG - - 3623614C1 49# K34D 18 TN 3687804C1
11 PLUG - - 3623614C1 49%& K34F 18 TN 3687804C1
12 PLUG - - 3623614C1 50 K95S 18 TN 3687804C1
13@ K92A1 18 TN 3687804C1 51 PLUG - - 3623614C1
13% PLUG - - 3623614C1 52@ K92A13 18 TN 3687804C1
14 K92D16 14 WH 3687802C1 52% PLUG - - 3623614C1
15@ K92A6 18 TN 3687804C1 53 PLUG - - 3623614C1
15% PLUG - - 3623614C1 54 K99B 18 PL 3687804C1
16 K97Y 18 TN 3687804C1 55 K97M 18 PL 3687804C1
17@ K92A14 18 TN 3687804C1 56 PLUG - - 3623614C1
17% PLUG - - 3623614C1 57 PLUG - - 3623614C1
18 PLUG - - 3623614C1 58 PLUG - - 3623614C1
19 PLUG - - 3623614C1
20 K95M 18 TN 3687804C1 * MUTUALLY EXCLUSIVE
@ W/IBB ENGINE
21 PLUG - - 3623614C1
% W/ MAXXFORCE 15L DIESEL ENGINE
22 PLUG - - 3623614C1 & W/ VARIABLE FAN SPEED
23@ K92A9 18 TN 3687804C1 # W/ 2 SPEED FAN
23% PLUG - - 3623614C1

TITLE, OPTIONS. REVISED 6019 CHART. 61802Y 12MAR09 AE08058107 093
474

CHAPTER 14
NAVISTAR, INC.
ECM CONNECTOR
(6019)
W/ 2010 SCR 13L ENG
19 58
31 PLUG - - -
32 PLUG - - -
33 PLUG - - -
34 K95-GF 18 WH 3687804C1
35 K92A12 18 TN 3687804C1
36 PLUG - - -
37 K95W 18 TN 3687804C1
7
46 38 PLUG - - -
2 4 6 39 PLUG - - -
40 PLUG - - -
1 3 5
41 PLUG - - -
42 PLUG - - -
43 K41E 18 TN 3687804C1
44 PLUG - - -
45 PLUG - - -
46 K92A19 18 TN 3687804C1
CONNECTOR 3687797C1
BODY LOCK 3687805C1 47 PLUG - - -
3687806C1 &48 K92A11 18 TN 3687804C1
CAV CIRCUIT GA COLOR TERMINAL #48 K92A18 18 TN 3687804C1
1 K14M 14 RD 3687802C1 %49 K34D 18 TN 3687804C1
2 K92D16 14 WH 3687802C1 50 PLUG - - -
3 PLUG - - - 51 PLUG - - -
4 PLUG - - - 52 K92A13 18 TN 3687804C1
5 PLUG - - - 53 PLUG - - -
6% K23 18 TN 3689959C1 54 K99B 18 PL 3687804C1
7% K97A 18 PL 3687804C1 55 K97M 18 PL 3687804C1
8 PLUG - - -
9 K92A8 18 TN 3687804C1
10 K92A7 18 TN 3687804C1 * W/ ROAD SPEED
@ N/ ROAD SPEED
11 PLUG - - - # W/ ULTRASHIFT PLUS XSMN
12 PLUG - - - & N/ ULTRASHIFT PLUS XSMN
13 K92A1 18 TN 3687804C1 % W/ 2015 OBD AND GHG COMPLIANT
14
15 K92A6 18 TN 3687804C1
16 K97Y 18 TN 3687804C1
17 K92A14 18 TN 3687804C1
18 PLUG - - -
19 PLUG - - -
20% K97 18 PL 3687804C1
21 PLUG - - -
22 PLUG - - -
23 K92A9 18 TN 3687804C1
24 PLUG - - -
25 PLUG - - -
26 PLUG - - -
27 PLUG - - -
28 K92A2 18 TN 3687804C1
29 PLUG - - -
@30 K92A10 18 TN 3687804C1
*30 K47T 18 GY 3687804C1

0239 20FEB14 ADDED CIRC K23, K97A B 92524A
AND K97. 92070B 25APR13 AE08058107 93A
475

CHAPTER 14
NAVISTAR, INC.
ENGINE SENSOR INTERFACE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

(6033) 7 K41B 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1
1 9 K41-GB 18 WH 3803140C1 3803134C1

7
10** K97 18 PL 3803140C1 3803134C1
10* K95H 18 TN 3803138C1 3803138C1
10@ K95H 18 TN 3803140C1 3803134C1
21 15 11** K97A 18 PL 3803140C1 3803134C1

11* K95J 18 TN 3803138C1 3803138C1
CONNECTOR 3803137C1
11@ K95J 18 TN 3803140C1 3803134C1
BODY LOCK 3803139C1
3803117C1 12&^ K47A125 18 TN 3803140C1 3803134C1
* W/ IBB ENGINE
@ W/ MAXXFORCE 15L DIESEL ENGINE 12* K47 18 GY 3803138C1 3803138C1
# W/ 2 SPEED FAN 12@ K47 18 GY 3803140C1 3803134C1
% W/ VARIABLE SPEED FAN
13* K47A 18 GY 3803138C1 3803138C1
& W/ 2010 SCR 13L ENG
^ W/ ALLISON TC10 TRANSMISSION 13@ K47A 18 GY 3803140C1 3803134C1
** W/ 2015 OBD AND GHG COMPLIANT 14* K97Y 18 TN 3803138C1 3803138C1
14@ K97Y 18 TN 3803140C1 3803134C1
15* K41 16 TN 3803138C1 3803138C1
1 K10-GJ 16 WH 3803140C1 3803134C1
15@ K41D 16 TN 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
16 K5A(+) 18 YL 3803140C1 3803134C1
3& K14F 14 RD 3803105C1 3803134C1
16 PLUG - - 3803138C1 -
3 K14F 18 RD 3803140C1 3803134C1
17 K5A(-) 18 GN 3803140C1 3803134C1
4& K14FA 14 RD 3803105C1 3803134C1
17 PLUG - - 3803138C1 -
4 K10FA 18 RD 3803140C1 3803134C1
18 PLUG - - 3803138C1 -
5& K41A 18 TN 3803140C1 3803134C1
19* K21B3 18 TN 3803138C1 3803138C1
5* K41A 18 TN 3803138C1 3803138C1
19@ K21B3 18 TN 3803140C1 3803134C1
6 K41-GA 18 WH 3803140C1 3803134C1
20* K21B2 18 TN 3803138C1 3803138C1
6* K41-GA 18 WH 3803138C1 3803138C1
20@ K21B2 18 TN 3803140C1 3803134C1
6@# K34F 18 LTGN 3803140C1 3803134C1
21* K21B1 18 TN 3803138C1 3803138C1
6@% K34G 18 TN 3803140C1 3803134C1
21@ K21B1 18 TN 3803140C1 3803134C1
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

1 K10-GJ 16 WH 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
3 K14F 14 RD 3803105C1 3803134C1
4 K14FA 14 RD 3803105C1 3803134C1
(6033) 5 K41A 18 TN 3803140C1 3803134C1
(LOCATED ON LEFT SIDE OF ENGINE) 6 K41-GA 18 WH 3803140C1 3803134C1
7 1 7 K41B 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1
9 K41-GB 18 WH 3803140C1 3803134C1
10 PLUG - - - -
21 15 11 PLUG - - - -
12 *K47 18 GY 3803140C1 3803134C1
CONNECTOR 3803137C1
12 #K47A125 18 TN 3803140C1 3803134C1
BODY LOCK 3803139C1
3803117C1 13 K47A 18 GY 3803140C1 3803134C1
14 K97Y 18 TN 3803140C1 3803134C1
15 K41D 16 TN 3803140C1 3803134C1
16 K5A(+) 18 YL 3803140C1 3803134C1
17 K5A(-) 18 GN 3803140C1 3803134C1
18 PLUG - - - -
19 K21B3 18 TN 3803140C1 3803134C1
20 K21B2 18 TN 3803140C1 3803134C1
21 K21B1 18 TN 3803140C1 3803134C1
* IBB ENGINE W/AUX XMSN EFFECTS

# ALLISION GEN4 3000/3500/4000/4500 SPEEDO CIRC

0239 20FEB14 ADDED CIRC K97 AND E 92524A
K97A AT CAV 10 AND 11 RESP. 61802Y 12MAR09 AE08058107 094
476
14.138. CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201B), P. 94A
CHAPTER 14
NAVISTAR, INC.
FREON COMPRESSOR
(6200)
(LOCATED ON AC COMPRESSOR
FRONT RIGHT OF ENGINE)
B
A K77-G 16 WH 2033819C1 1652325C1
A
B K77 16 LTGN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
AC PRESSURE TRANSDUCER AC PRESSURE TRANSDUCER

(6201) (6201)
(LOCATED ON AC COMPRESSOR (LOCATED ON AC COMPRESSOR
DISCHARGE HOSE DISCHARGE HOSE
FORWARD OF ENGINE) FORWARD OF ENGINE)
W/ MAXXFORCE 15L
2 DIESEL ENGINE&
B 3 W/ 2010 SCR 13L ENG

W/ ISX EURO IV ENG
C W/ IBB ENGINE 1
A
CONNECTOR 3662921C1
A* K9AA 18 GY 3554322C1 3554318C1 1* K9AA 18 GY 3554322C1 3554318C1
A# K9AAA 18 GY 3554322C1 3554318C1 1# K9AAA 18 GY 3554322C1 3554318C1
B K6DB 18 GY 3554322C1 3554318C1 1& KD9AA 18 GY 3554322C1 3554318C1
C K77B 18 LTGN 3554322C1 3554318C1 1& KS9AA 18 GY 3554322C1 3554318C1
2 K6DB 18 GY 3554322C1 3554318C1
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
2& KA6DB 18 GY 3554322C1 3554318C1
# W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
3 K77B 18 LTGN 3554322C1 3554318C1
3& KA77B 18 LTGN 3554322C1 3554318C1
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE

# W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
& W/ EURO IV ISX ENGINE (PROSTAR)
A/C PRESS TRANSDUCER

(6201A)
A/C PRESS TRANSDUCER L/S
(6201B) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
K9AA 18 GY 3554322C1 3554318C1
1*
K9AAA 18 GY 3554322C1 3554318C1
2
3 2 K6DB 18 GY 3554322C1 3554318C1
1 3 K77B 18 LT GN 3554322C1 3554318C1
* W/ 2010 SCR 13L ENGINE

CONNECTOR 3662921C1

2480 23MAY14 ADDED EUROIV EFFECTS C 92477G
TO R/D 6201 75116N 20NOV10

AE08058107 94A
Figure 477 Connector Body Composite (6200), (6201), (6201A), (6201B)
477
14.139. CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300),

P. 94B

CHAPTER 14
NAVISTAR, INC.
ASOV
(6260A)
FSOV
(6260F)
2
22 23 24
17 21
15 18
13 14
11 12
9 10
4 8
1 1 2 3
1 K95I 18 TN 3573077C1 1 K95K 18 TN 3573077C1
2 K95H 18 TN 3573077C1 2 K95J 18 TN 3573077C1
FPS HCI
(6260FP) (6260H)
3 2
1
1
1 K95N 18 TN 3573077C1 1 K95G 18 TN 3573077C1
2 K95M 18 TN 3573077C1 2 K95F 18 TN 3573077C1
3 K95L 18 TN 3573077C1
VARIABLE SPEED FAN

(6300)
(LOCATED NEAR COMPRESSOR FRONT RIGHT OF ENGINE))

1 K23-H 18 TN 3555249C1
3 6 2 K23A2 18 TN 3555249C1
3 K23A 18 TN 3555249C1
4 K23B2 18 TN 3555249C1
1 4
5 K23D 18 TN 3555249C1
6 PLUG - - 3527276C1
CONNECTOR 3579124C1
BODY LOCK 3579126C1

92070B 25APR13 AE08058107 94B
Figure 478 Connector Body Composite (6260A), (6260F), (6260FP), (6260H), (6300)
478
14.140. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN),

(6316M), (6400), P. 95
CHAPTER 14
NAVISTAR, INC.
HCI FUEL VALVE (6260VL)

HCI INJECTOR (6260VH)
1
CONNECTOR 3690364C1 2
2
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95H 18 TN 3689960C1 3623615C1 1 K95K 18 TN 3689960C1 3623615C1
2 K95J 18 TN 3689960C1 3623615C1 2 K95M 18 TN 3689960C1 3623615C1
HCI DUMP VALVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(6260VM)
1 K95-GE 18 WH 3689959C1 3623615C1
2 K95T 18 TN 3689959C1 3623615C1
3 K95DC 18 TN 3689959C1 3623615C1
4 K95V 18 TN 3689959C1 3623615C1
THERMAL OVERCRACK
CONNECTOR 3689956C1 (6316M)
EXHAUST LAMBDA SENSOR B

(6260VN)
(LOCATED ON LEFT SIDE OF ENGINE) A
CONNECTOR 2036583C1
1 2
3 4 CAV CIRCUIT GAUGE COLOR TERMINAL
5 6 A K17D 16 PK 2036586C1
B K17 16 PK 2036586C1
CONNECTOR 3691136C1 FAN SOLENOID

(6400)
1 K95VA 18 TN 3693147C1 3573653C1
A
2 K95VIR 18 WH 3693147C1 3573653C1
3 K95VB 18 TN 3693147C1 3573653C1 B
4 K95VC 18 TN 3693147C1 3573653C1
5 K95VD 18 TN 3693147C1 3573653C1
CONNECTOR 3522068C1
6 K95VE 18 TN 3693147C1 3573653C1 BODY LOCK 1661874C1

A K23 20 TN 1661875C1 1661872C1
B K23-G 20 TN 1661875C1 1661872C1
FAN SOLENOID
(6400)

A# K23 18 TN 1661875C1 3568570C1
A
B# K23-G 18 WH 1661875C1 3568570C1
B
CONNECTOR 3582941C1
# W/ ISX ENGINE

0488 20MAY14 MVD R/D 6401. E 92447S
91662T 21DEC12 AE08058107 095
Figure 479 Connector Body Composite (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400)
479
14.141. CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A
CHAPTER 14
NAVISTAR, INC.
FAN SOLENOID PROSTAR

(6400A)
A A K23 18 TN 1661875C1 3568570C1

B K23-G 18 WH 1661875C1 3568570C1
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
COOLANT LEVEL SENSOR

(6401)

B A# K34 16 TN 2033819C1 1652325C1
B# K34A 16 TN 2033819C1 1652325C1
A
CONNECTOR 1671610C1
LOW COOLANT SENDER L/S

(6408)

B A K34D 18 TN 3554322C1 3554318C1
B K34B 18 TN 3554322C1 3554318C1
A
CONNECTOR 3662425C1
BODY LOCK 3662518C1
VARIABLE SPEED FAN CAV CIRCUIT GAUGE COLOR TERMINAL

(6420)
1 K23-G 18 TN 3518963C1
1 K23-G 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
3 KB23 18 TN 3518963C1
3 K23 18 TN 3518963C1
4 K23B1 18 WH 3518963C1
4 K23B1 18 WH 3518963C1
CONNECTOR 3579124C1 5 K23C 18 TN 3518963C1
BODY LOCK 3579126C1 5 K23C 18 TN 3518963C1
PDM 4WAY
(6566)
4 3 2 1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K14J 10 RD 3752553C1 6113347C1
3 K14N 10 RD 3752553C1 6113347C1
CONNECTOR 6113338C1
- CIRCUIT DIAGRAM, PROSTAR, LONESTAR

- - ADDED R/D 6400A & D 92447S
6566. - - AE08058107 95A
Figure 480 Connector Body Composite (6400A), (6401), (6408), (6420), (6566)
480
CHAPTER 14
NAVISTAR, INC.
PDM 15WAY
(6567)
CONNECTOR 6113341C1

4 K95AK1 12 TN 3830799C1 3575783C1
7 K14A 12 RD 3830799C1 3575783C1
7 K92A170 14 RD 3830798C1 3575783C1
7 K92A170 14 RD 3830798C1 3575783C1
7 K92#110 12 RD 3830799C1 3575783C1
10 K14HC 14 RD 3830798C1 3509903C1
13 K95AK2 12 TN 3830799C1 3575783C1
PDM 4WAY
(6568)
4 3 2 1
CONNECTOR 6113338C1

1 K14J 10 RD 3752553C1 6113347C1
3 K14N 10 RD 3752553C1 6113347C1

92447S 14MAR14 AE08058107 95B
481
14.143. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96
CHAPTER 14
NAVISTAR, INC.
0V REFERENCE SPLICE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

(6702) A K9AA 16 GY 3535303C1 3535424C1
(LOCATED UPPER REAR OF ENGINE)
A% K9AAA 16 GY 3535303C1 3535424C1
B K9AAA 18 GY 3535303C1 3535424C1
F B% K9AA 18 GY 3535303C1 3535424C1
E C K9AAD 18 GY 3535303C1 3535424C1
D D K9AAB 18 GY 3535303C1 3535424C1
C D% K9AAB 18 GY 3535303C1 3535424C1
B E PLUG - - 3535425C1 -
A E* K9AA 18 GY 3535303C1 3535424C1
F PLUG - - 3535425C1 -

CONNECTOR 3543729C1
% W/EURO IV ISX ENGINE
BODY LOCK 3543731C1
INTAKE AIR TEMPERATURE ZERO VOLT REFERENCE

(6703) (6703)
(LOCATED ON AIR FILTER HOUSING)
F
E
B
B A A
CONNRCTOR 3543729C1
BODY LOCK 3543731C1

CONNECTOR 1689462C1
BODY LOCK 1689463C1 A K95G 20 WH 3535302C1 3535423C1
A* K9 20 GY 3535302C1 3535423C1
CAV CIRCUIT GAUGE COLOR TERMINAL B K41D 20 WH 3535302C1 3535424C1
A K41 16 TN 1689464C1 B* K41D 18 TN 3535303C1 3535424C1
B K41-GC 16 WH 1689464C1 C K95-GF 20 WH 3535302C1 3535424C1
C K95-GG 18 WH 3535303C1 3535424C1
C* K9B 18 GY 3535303C1 3535424C1
AIR FILTER RESTRICTION GAUGE D K44G 18 GY 3535303C1 3535424C1
(6703A) E PLUG - - - -
F PLUG - - - -
W/ ISX 2013 ENGINE

* W/EURO IV ISX ENGINE
A
B
GROUND SPLICE
CONNRCTOR 3522068C1 (6704)
BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLV

A K9AAB 18 GY 1661875C1 1661872C1 F
B K28 18 TN 1661875C1 1661872C1
E
C
A K92B16 14 WH 2033816C1 1652325C1 B
B K92A16 14 WH 2033816C1 1652325C1
C K10WH1 12 WH 2033816C1 0589390C1 A
D K77-G 16 WH 2033819C1 1652325C1
E K10WH5 14 WH 2033816C1 1652325C1
F K10-GL 12 WH 2033816C1 0589390C1
CONNRCTOR 3551896C1
BODY LOCK 3551897C1

0488 19MAY14 ADDED R/D 6704. E 92447S
91662T 21DEC12 AE08058107 096
Figure 482 Connector Body Composite (6702), (6703), (6703A), (6704)
482
14.144. CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A

CHAPTER 14
NAVISTAR, INC.
AIR RESTRICTION GAUGE

(6703A)
A
B
CONNRCTOR 3522068C1
BODY LOCK 1661874C1

A* K9AAB 18 GY 1661875C1 1661872C1
A** K9AAB 16 GY 1661875C1 1661872C1
B K28 18 TN 1661875C1 1661872C1
* N/LONESTAR
** W/LONESTAR
ECM 5V ADAPTER
(6706)
F
E
C
B
A
CONNECT0R 3543729C1
BODY LOCK 3543731C1

A PLUG - - 3535425C1 -
B K34BB 18 TN 3535303C1 3535424C1
C PLUG - - 3535425C1 -
D K23A1 18 TN 3535303C1 3535424C1
E K92A4 18 TN 3535303C1 3535424C1
F PLUG - - 3535425C1 -

91662T 21DEC12
AE08058107 96A
Figure 483 Connector Body Composite (6703A), (6706)
483
14.145. CONNECTOR BODY COMPOSITE (6712), (6715), (6720), (6748), (6730),

(7104F), P. 97

CHAPTER 14
NAVISTAR, INC.
AFTERTREATMENT SENSOR
ECM FUSE
(6720)
(6712)
10 5
CONNECTOR 3512967C1
6 1
CONNECTOR 3690369C1
A K14AF 10 RD 3679001C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B K14J 10 RD 3679001C1 1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
3 K95B 18 TN 3613771C1
AAT CHASSIS INTERCONNECT
(6715) 4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
1 2 8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
10 PLUG - - 3573076C1
EGNR DIAGNOSTIC CONN

CONNECT0R 6104815C1 (6748)

1* K41D 16 TN 3850120C1
1 K41D 20 WH 3850120C2 B A
2 K41E 20 TN 3850120C3
2* K41E 18 TN 3850120C1 C
CONNECT0R 3602454C1
BODY LOCK 1655705C1

A K5B(+) 18 YL 1680206C1
HCL FUEL PRESSURE
B K5B(-) 18 GN 1680206C1
(6730)
C PLUG - - -
TRANSMISSION CLEAN POWER

(7104F)
(LOCATED BY STARTER)
1
2
3 A
CONNECTOR 3689958C1
CONNECT0R 1671611C1
BODY LOCK 1671608C1
1 K95DB 18 TN 3689959C1 3623615C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 K95R 18 TN 3689959C1 3623615C1 A K92A170 14 RD 2033912C1 0589391C1
3 K95S 18 TN 3689959C1 3623615C1 B K92-G 14 WH 2033912C1 0589391C1

012 10MAY13 ADDED : R/D 6748 & D 92070B
EFFECTS FOR 2010 SCR 13L ENG. 61802Y 12MAR09 AE08058107 097
Figure 484 Connector Body Composite (6712), (6715), (6720), (6748), (6730), (7104F)
484
14.146. CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A),

P. 98

CHAPTER 14
NAVISTAR, INC.

EATON GEN3 TCM CONNECTOR
(7105) 29 PLUG - - 3527276C1
(LOCATED ON LEFT SIDE OF TRANSMISSION) 30 PLUG - - 3527276C1
31 K92ER 18 TN 3555249C1
32 K17B 18 PK 3518963C1
34
25 31
26 32
23 29
32* K17B 18 PK 3555249C1

37
38
33 K92DM 16 TN 3555249C1
28
13
22
17
18 34 K92DR 18 TN 3527276C1
34* K92DR 18 TN 3555249C1
10
12
9
7
35 K13A 14 PK 3557534C1
35
36
6 36 K10-GE 12 WH 3557534C1
3
4
1
37 PLUG - - 3527276C1
38 K14A 12 RD 3557534C1
CONNECTOR 3599542C1 * W/ 2010 SCR 13L ENG
CAV CIRCUIT GAUGE COLOR TERMINAL TRANSMISSION CLEAN GROUND

1 PLUG - - 3527276C1 (7104F / *7104B)
2 K5V(-) 18 LTGN 3518963C1 * W/ ALLISON TC10

2* K5V(-) 18 GN 3555249C1 TRANSMISSION
3 K5V(+) 18 YL 3518963C1
3* K5V(+) 18 YL 3555249C1
CONNECTOR 3924162C1
4 K17-GC 18 PK 3518963C1
4* K17-GC 18 PK 3555249C1
5 PLUG - - 3527276C1
1 PLUG - - -
6 PLUG - - 3527276C1
2 K92-G 14 WH 3618273C1
7 PLUG - - 3527276C1
2* K92-G 12 WH 3612308C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
J1939 RESISTOR
10 K3BA(+) 18 DKBL 3518963C1 (7110)
10* K3BA(+) 18 DK BL 3555249C1 (LOCATED ON TRANSMISSION HARNESS)
11 K3BA(-) 18 GY 3518963C1
11* K3BA(-) 18 GY 3555249C1
C
12 PLUG - - 3527276C1
B
13 PLUG - - 3527276C1
A
14 PLUG - - 3527276C1 CONNECTOR 1667741C1
15 PLUG - - 3527276C1 BODY LOCK 1667771C1
16 PLUG - - 3527276C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

16 K92A 18 TN 3555249C1 A K5TB(+) 18 YL 1661875C1 3568570C1
17 PLUG - - 3527276C1 B PLUG - - 2025431C1 -
17 K92B 18 TN 3555249C1 C K5TB(-) 18 LTGN 1661875C1 1661872C1
18 K92DP 18 TN 3527276C1
18* K92DP 18 TN 3555249C1
J1939 TERMINATOR
19 K92DL 16 TN 3555249C1 (7110A)
20 K92E 18 TN 3518963C1
20* K92E 16 TN 3555249C1
21 K92F 18 TN 3518963C1 C
21* K92F 18 TN 3555249C1
22 K92H 18 TN 3518963C1
B
22* K92H 18 TN 3555249C1 A
23 PLUG - - 3527276C1
24 PLUG - - 3527276C1 CONNECTOR 1667741C1
24 K92DN 18 TN 3518963C1
BODY LOCK 1667771C1
25 K92J 18 TN 3555249C1
26 K17C 18 PK 3518963C1
26* K17C 16 PK 3555249C1 CAV CIRCUIT GAUGE COLOR TERMINAL
27 K98GN 18 LTGN 3518963C1 A K5B(+) 18 YL 1661875C1
27* K98GN 18 GN 3555249C1 B PLUG - - -
28 K98YL 18 YL 3518963C1 C K5B(-) 18 GN 1661875C1
28* K98YL 18 YL 3555249C1

- - ADDED R/D 7104B. E 84576N
91662T 21DEC12
AE08058107 098
Figure 485 Connector Body Composite (7105), (7104B), (7104F), (7110), (7110A)
485

CHAPTER 14
NAVISTAR, INC.
24 K92#124 18 TN 3686945C1
21 41 CONNECTOR REF
(7150)
25 K47A125 18 TN 3686945C1
26 PLUG - - -
OR (7150F2)
27 PLUG - - -
1 28 K5B128 18 YL 3686945C1
61 29 PLUG - - -
30 K92#130 18 WH 3686945C1
31 K92#131 18 YL 3686945C1
32 PLUG - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 TN 3686945C1
35 PLUG - - -
36 K92#136 18 OR 3686945C1
37 K92#137 18 TN 3686945C1
38 PLUG - - -
39 K48#139 18 OR 3686945C1
* W/ AUTO NEUTRAL 40 K47#140 18 LT GN 3686945C1
# W/ RELOCATOR TERM RESISTER 41 K92#141 18 TN 3686945C1
& W/ AUTO NEUTRAL & RETARDER
42 K92#142 18 TN 3686945C1
42 K92#142 18 WH 3686945C1
43 K92#143 18 LT BL 3686945C1
44 PLUG - - -
45 K92#145 18 OR 3686945C1
46 PLUG - - -
47 PLUG - - -
48 PLUG - - -
20 49 PLUG - - -
CONNECTOR 3605713C1 50 PLUG - - -
BODY LOCK 3606525C1
80 51 K92#151 18 WH 3686945C1
40 60 52 K92#152 18 LT GN 3686945C1
53 PLUG - - -
54 K92#154 18 TN 3686945C1
1 K92#101 18 LT BL 3686945C1
55 K92#155 18 TN 3686945C1
2 PLUG - - -
56 K92#156 18 TN 3686945C1
3 K92#103 18 YL 3686945C1
57 K92#157 18 WH 3686945C1
4 PLUG
58 K92#158 18 LT GN 3686945C1
5 K92#105 18 TN 3686945C1
59 K48#159 18 TN 3686945C1
6 PLUG - - -
60 K47#160 18 YL 3686945C1
7 PLUG - - -
61 K92#161 18 TN 3686945C1
8* K5B108 18 GN 3686945C1
62 K92#162 18 YL 3686945C1
8# K5B108 18 LT GN 3686945C1
63 K92#163 18 TN 3686945C1
9 K92#109 18 GY 3686945C1
64 K92#164 18 LT BL 3686945C1
10 K92#110 18 PK 3686945C1
65 K92#165 18 TN 3686945C1
11 K92#111 18 OR 3686945C1
66 PLUG - - -
12 K92#112 18 TN 3686945C1
67 PLUG - - -
13 PLUG - - -
68 PLUG - - -
14 PLUG - - -
69 K92#169 18 TN 3686945C1
15 K92#115 18 WH 3686945C1
70 K92#170 18 TN 3686945C1
16 K92#116 18 LT BL 3686945C1
71 K92#171 18 TN 3686945C1
17* K92#117 18 TN 3686945C1
72 PLUG - - -
17& K92A117 18 TN 3686945C1
73 PLUG - - -
18 PLUG - - -
74 K92#174 18 TN 3686945C1
19 K92#119 18 LT BL 3686945C1
75 K92#175 18 OR 3686945C1
20& K92#120 18 DK BL 3686945C1
76 K92#176 18 YL 3686945C1
20* K92#120 18 LT BL 3686945C1
77 K92#177 18 LT GN 3686945C1
21 PLUG - - -
78 PLUG - - -
22 K92#122 18 YL 3686945C1
79 PLUG - - -
23 K92#123 18 LT BL 3686945C1
80& K92#180 18 OR 3686945C1
80* K92#180 18 TN 3686945C1
MJV0370 CIRCUIT DIAGRAM, PAYSTAR

012 10MAY13 ADDED : R/D 7150 & C 92070B
MOVED R/D 7501,7502 & 7600 TO SHEET 98B. 91662T 24DEC12 AE08058107 98A
486
14.148. CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B

CHAPTER 14
NAVISTAR, INC.
VIEW A
(7205)
E A K92B103 18 YL 1661875C1 3568570C1
F B K92#161 18 TN 1661875C1 3568570C1

D C K92#157 18 WH 1661875C1 3568570C1
D K92#124 18 TN 1661875C1 3568570C1
C
E K92#122 18 YL 1661875C1 3568570C1
B F K92#105 18 TN 1661875C1 3568570C1
A G K92#164 18 LTBL 1661875C1 3568570C1

G H K92#162 18 YL 1661875C1 3568570C1
H
CONNECTOR 3525872C1
BODY LOCK 3525873C1
VIEW C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(7206) A K92#101 18 LTBL 1667742C1 3568570C1
H
B K92#117 18 TN 1667742C1 3568570C1
A G C K92A103 18 YL 1667742C1 3568570C1
B D K92#143 18 LTBL 1667742C1 3568570C1
C E* K92#142 18 WH 1667742C1 3568570C1

E& K92#142 18 TN 1667742C1 3568570C1
D F F K92#145 18 OR 1667742C1 3568570C1
E G K92#130 18 WH 1667742C1 3568570C1
H K92#123 18 LTBL 1667742C1 3568570C1
CONNECTOR 3525874C1 * W/ RETARDER

BODY LOCK 3525875C1 & W/ AUTO NEUTRAL & RETARDER
RETARDER TEMP SENSOR

(7211)

B A K92A175 18 OR 2036586C1
B K92B158 18 LTGN 2036586C1
A
CONNECTOR 3524377C1
RETARDER ACCUMULATOR
SOLENOID
(7212)

A K92A119 18 LTBL 2036586C1
B B K92C131 18 YL 2036586C1
CONNECTOR 3524378C1
RETARDER SOLENOID
(7213)

A K92#115 18 WH 2036586C1
B
B K92B131 18 YL 2036586C1
A
CONNECTOR 3519587C1

92070B 25APR13 AE08058107 98B
487
14.149. CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C

CHAPTER 14
NAVISTAR, INC.
BODY BUILDER
TCM BULKHEAD CONNECTOR
(7220)
(7250)
(LOCATED ON DASH PANEL)
7 6
1 7 11 15
14
6 10 20
12 1
* W/ 2010 SCR 13L ENGINE CAV CIRC GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL 1 TEM1 16 GY 1651969C1
1 K92#111 18 OR 3686945C1 2 TEM2 16 GY 1651969C1
2 K92#155 18 TN 3686945C1 3 TEM3 16 GY 1651969C1
3 K92#177 18 LTGN 3686945C1 4 TEM4 16 GY 1651969C1
4 K92#136 18 OR 3686945C1 5 TEM5 16 GY 1651969C1
5 K92#152 18 LTGN 3686945C1 6 TEM6 16 GY 1651969C1
6 K92#171 18 TN 3686945C1 7 TEM7 16 GY 1651969C1
7 PLUG - - - 8 TEM8 16 GY 1651969C1
8 K92#174 18 TN 3686945C1 9 PLUG - - 0453133C1
9 K92#133 18 YL 3686945C1 10 PLUG - - 0453133C1
10 K92#151 18 WH 3686945C1 11 PLUG - - 0453133C1
11* K92#131 18 YL 3686945C1 12 PLUG - - 0453133C1
11* K92A131 18 YL 3686945C1
12 K92#137 18 TN 3686945C1
13 K92#180 18 TN 3686945C1
14 K92#120 18 LTBL 3686945C1
1 PLUG - - -
15 K92#116 18 LTBL 3686945C1
2 PLUG - - -
16* K92#112 18 TN 3686945C1
3 K92-G 12 WH 3755757C1
16* K92A112 18 TN 3686945C1
4 K92#165 18 TN 3685477C1
17 PLUG - - -
5 PLUG - - -
18 K92#154 18 TN 3686945C1
6 PLUG - - -
19* K92#158 18 LTGN 3686945C1
7 PLUG - - -
19* K92A158 18 LTGN 3686945C1
8 PLUG - - -
20 K92#176 18 YL 3686945C1
9 PLUG - - -
10 K47A125 18 TN 3685477C1
TC10 TCU 11 PLUG - - -
(7350)
12 K5B108 18 GN 3685477C1
13 PLUG - - -
14 PLUG - - -
15 PLUG - - -
16 K92#163 18 TN 3685477C1
17 PLUG - - -
18 K5B128 18 YL 3685477C1
19 K92#134 18 TN 3685477C1
20 K92#141 18 TN 3685477C1
21 PLUG - - -
22 K92#110 12 RD 3755757C1
23 PLUG - - -

- - ADDED R/D 7350. B 84576N
92070B 25APR13 AE08058107 98C
488
14.150. CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A),

(7603), P. 98D
CHAPTER 14
NAVISTAR, INC.
REVERSE LIGHT
(7500W)
(LOCATED ON TOP OF TRANSMISSION)

A
A K71A 16 OR 1661875C1 1661872C1
B B K71B 16 OR 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
ECA
(7501)
# W/ ISX ENGINE
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

A PLUG - - 1675451C1 -
A B C B K11-G 10 WH 1667737C1 1667735C1
C K14S 10 RD 1667737C1 1667735C1
#C k14K 10 RD 1667737C1 1667735C1
CONNECTOR 1667733C1
C* K14N 10 RD 1667737C1 1667735C1
BODY LOCK 1667734C1
XMSN PTO
(7502)

A A K92DP 18 TN 0587578C1 1652325C1
B K92DR 18 TN 0587578C1 1652325C1
B
VEHICLE SPEED SENSOR

(7600/7600A)
A K47 18 GY 3554322C1 3554318C1
B #A K47A 18 GY 3554322C1 3554318C1
B K47A 18 GY 3554322C1 3554318C1
A
#B K47B 18 GY 3554322C1 3554318C1
# W/ ISX ENGINE
CONNECTOR 3662425C1
BODY LOCK 3662518C1
ALLISON ENGINE SPEED SENSOR

(7603)
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K48#159 18 TN 3554322C1 3554318C1
A
B K48#139 18 OR 3554322C1 3554318C1
CONNECTOR 3610533C1
BODY LOCK 3610532C1

0488 20MAY14 ADDED R/D 7603. B 92447S
92070B 25APR13 AE08058107 98D
Figure 489 Connector Body Composite (7500W), (7501), (7502), (7600), (7600A), (7603)
489
14.151. CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E

CHAPTER 14
NAVISTAR, INC.
ALLISON OUTPUT SPEED SENSOR

(7605)

B
A K47#160 18 YL 3554322C1 3554318C1
A B K47#140 18 LT GN 3554322C1 3554318C1
CONNECTOR 3610533C1
BODY LOCK 3610532C1 W/ 2010 SCR 13L ENGINE
ALLISON TURBINE SPEED SENSOR

(7615)

B A K92#180 18 OR 3554322C1 3554318C1
B K92#120 18 DK BL 3554322C1 3554318C1
A
B K92#120 18 LT BL 3554322C1 3554318C1
CONNECTOR 3610533C1
BODY LOCK 3610532C1

RELEASE NO. PART NO. SHEET
DATE
92070B 25APR13 AE08058107 98E
490
14.152. CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99
CHAPTER 14
NAVISTAR, INC.
J1939 TRANSMISSION OIL TEMP SENSOR

TERMINATOR (7700K)
(7110B)) (LOCATED ON UNDERSIDE OF TRANSMISSION)
C 1 2
B
A
CONNECTOR 3536864C1
CONNECTOR 1667741C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K31 18 TN 3561584C1 3536868C1
2* K9AAD 18 GY 3561584C1 3536868C1
2@ K9AA 16 GY 3561584C1 3536868C1
A K5C128 18 YL 1661875C1 3568570C1
B PLUG - - - -
@ W/ TRANSMISSION OIL TEMP N/ AC
C K5C108 18 GN 1661875C1 3568570C1
C K5C108 18 LT GN 1661875C1 3568570C1 * W/ TRANSMISSION OIL TEMP W/ AC
NEUTRAL SWITCH SHIFTER CONNECTION

(7802) (7905)
(LOCATED ON TOP OF TRANSMISSION) (LOCATED ON SHIFTER MODULE)
A
A B C D E F G
CONNECTOR 3540051C91 H J K L M N P
CONNECTOR 3601746C1
A K97J 18 VT 0587578C1 1652325C1 A PLUG - - 3535425C1 -
A* K97J 18 VT 0587576C 1652325C1 B A92-GAH 16 WH 3535303C1 3535424C1
B K97S 18 VT 0587578C1 1652325C1 C A92VA 16 TN 3535303C1 3535424C1
B* K97S 18 VT 0587576C1 1652325C1 D A92UA 18 TN 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F A5FA(+) 18 YL 3535303C1 3535424C1
* W/ 2010 SCR 13L ENGINE G A5FA(-) 18 GN 3535303C1 3535424C1
H PLUG - - 3535425C1 -
J A62DC 18 DKBL 3535303C1 3535424C1
K A9ZA 18 GY 3535303C1 3535424C1
L A92 18 TN 3535303C1 3535424C1
M PLUG - - 3535425C1 -
N A92A 18 TN 3535303C1 3535424C1
P A92B 18 TN 3535303C1 3535424C1

- - REPLACED TERMINAL IN D 92447S
R/D 7700K. 61802Y 12MAR09 AE08058107 099
Figure 491 Connector Body Composite (7110B), (7700K), (7802), (7905)
491
(8111), (8165), P. 100
CHAPTER 14
NAVISTAR, INC.
TRANSMISSION FUSE
(8104) TIMER CIRCUIT INLINE FUSE
LOCATED NEAR HVAC (8106/8107)
A
B
A
B
CONNECTOR 1667639C1
3525613C1 A K14LB 16 RD 1661707C1

B K14L 16 RD 1661707C1
B* K14L 14 RD 3895713C1
A K14R 10 RD 3515526C1 3515525C1
B K14S 10 RD 3515526C1 3515525C1 * W/ 2010 SCR 13L ENG
LEFT MARKER LIGHT RIGHT MARKER LIGHT

(8108) (8109)
1 2 1 2
CONNECTOR 3518183C1
CONNECTOR 3518183C1
BODY LOCK 3518174C1
1 N54A1 18 BN 3626031C1 N/A 1 N54A2 18 BN 3626031C1 N/A
2 N11-GM1 18 WH 3626031C1 N/A 2 N11-GM2 18 WH 3626031C1 N/A
LEFT MODESTY MODERN LIGHT RIGHT MODESTY MODERN LIGHT

(8110) (8111)
1 2 1 2

1 N54A3 18 BN 1661875C1 1661872C1 A N11-GM4 18 WH 1661875C1 1661872C1
2 N11-GM3 18 WH 1661875C1 1661872C1 C NK54A4 18 BN 1661875C1 1661872C1
MARKER LIGHT
(8165)
(LOCATED OUTBOARD IN HEADLIGHT MODULE)

1* M58AA 16 BN 3590956C1 3591990C1
1 1# M58BA 16 BN 3590956C1 3591990C1
2* M11-GAD 16 WH 3590956C1 3591990C1
2 2# M11-GBD 16 WH 3590956C1 3591990C1
* W/ LH HEAD LIGHT
# W/ RH HEAD LIGHT
CONNECTOR 3600049C1

61802Y 02APR09 AE08058107 100
492
14.154. CONNECTOR BODY COMPOSITE (8203A), (8303A), (8303B), P. 101
CHAPTER 14
NAVISTAR, INC.
FOGLIGHT SENSOR SE
(8203A)
(LOCATED AT THE FORWARD END
OF RIGHT FRAME RAIL)
ELECTRIC HORN(2010)
(8303A)
1 (LOCATED UNDER ENGINE CROSSMEMBER)
5
2
6
3 A
7
4 B
8

BODY LOCK 1661874C1
1 M64A 16 YL 3579123C1 3600058C1
2 M64-GA 16 WH 3579123C1 3600058C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
3 M64B 16 YL 3579123C1 3600058C1 A MZ85 16 GY 1661875C1 1661872C1
4 M64-GB 16 WH 3579123C1 3600058C1 B MZ85-GA 16 WH 1661875C1 1661872C1
5 M56AF 16 OR 3579123C1 3600058C1
6 M57A 16 OR 3579123C1 3600058C1
7 M58AC 16 BN 3579123C1 3600058C1
8 M11-GE 16 WH 3579123C1 3600058C1
ELECTRIC HORN
(8303B)
(LOCATED UNDER ENGINE CROSSMEMBER)
A
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1

A MY85 16 GY 1661875C1 1661872C1
B MY85-GA 16 WH 1661875C1 1661872C1
310615 CIRCUIT DIAGRAM,PROSTAR, LONESTAR

- 14MAR14 AE08058107 101
Figure 493 Connector Body Composite (8203A), (8303A), (8303B)
493
CHAPTER 14
NAVISTAR, INC.
LEFT FOG LIGHT

(8201/8203)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL)
A
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1

A M85 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C1 1661872C1
FOG LIGHT
(8203)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL)

4
1 M64A 16 YL 3825461C1 3578677C1
3 2 M64-GA 16 WH 3825461C1 3578677C1
3 M64B 16 YL 3825461C1 3578677C1
2 5 M64-GB 16 WH 3664989C1 3578677C1
CONNECTOR 3824986C1
ELECTRIC HORN
(8303)
(LOCATED ON LEFT FRAME RAIL UNDER
ENGINE CROSSMEMBER)
WASHER PUMP
(8350)
(LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
B 1 2
CONNECTOR 3536864C1
BODY LOCK 1661874C1
CONNECTOR 166778C1
1 M87C 16 GY 3561584C1 3536868C1
2 M87D 16 GY 3561584C1 3536868C1
A M85 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C2 1661872C2
300422 CIRCUIT DIAGRAM, LONESTAR, PROSTAR

61802Y 12MAR09
AE08058107 102
494
CHAPTER 14
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK

0488 20MAY14 GEOMETRY REMOVED. C 92447S
61802Y 12MAR09 AE08058107 103
495
14.157. CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450A),

(8450B), P. 104
CHAPTER 14
NAVISTAR, INC.
WASHER FLUID
LEVEL SENSOR
(8351)
2 A
WASHER PUMP
(LOCATED UNDER HOOD ON 1 (8352)
B
RIGHT FRAME RAIL)
CONNECTOR 3554317C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
1 M87A 18 GY 3554322C1 3554318C1 A M87C 16 GY 1661875C1 1661872C1
2 M9BB 18 GY 3554322C1 3554318C1 B M87D 16 GY 1661875C1 1661872C1
COLD START ASSIST RELAY

(8410)
7 2 8 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K21A1 12 TN 3664983C1 3664987C1
2 K21A2 12 TN 3664983C1 3664987C1
3 K14A 8 RD 3664982C1 3664986C1
5 5 PLUG - - 3664989C1 -
3 6 K21B1 18 TN 3664984C1 3664988C1

7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -
6 1 9
CONNECTOR 3664985C1
HOOD SWITCH
(8450)
B (LOCATED ON UNDERSIDE OF HOOD)

A
A M97H 18 VT 2033819C1 1652325C1
B M97J 18 VT 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
START / STOP HOOD SWITCH

INTERCONNECT JUMPER HARNESS JUMPER (REFERENCE 3915384C91)
(8450A)- JUMPER TO FWD CHS
(8450A)- START / STOP HOOD SWITCH
FWD CHASSIS HARNESS (8450B)- JUMPER HARNESS TO HOOD SWITCH
(LOCATED IN ENGINE)
A B
B A

SEAL-1652325C1 SEAL-1652325C1
A M97H 18 VT 0587578C1 A M97H 18 VT 0587576C1
B M97J 18 VT 0587578C1 B M97J 18 VT 0587576C1

61802Y 12MAR09 AE08058107 104
Figure 496 Connector Body Composite (8351), (8352), (8410), (8450), (8450A), (8450B)
496
14.158. CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455),

(8456), (8456A), (8500), P. 105
CHAPTER 14
NAVISTAR, INC.
START / STOP HOOD SWITCH

(8450B)
TEMP SENDER
(LOCATED UNDERSIDE OF HOOD) (8451)
(LOCATED AT FRAME RAIL)
A
2 1
B
CONNECTOR 3518182C1
SEAL-1652325C1
A M97H 18 VT 0587576C1 1 M97K 18 VT 3518963C1
B M97J 18 VT 0587576C1 2 M97L 18 VT 3518963C1
PARK BRAKE SWITCH PARK BRAKE PRESSURE SWITCH

(8453) (8454)
(LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)
D D
B A B A
C C
CONNECTOR 1661777C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
BODY LOCK 1661873C1
A PLUG - - 2025431C1 - A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 - B PLUG - - 2025431C1 -
C M97R 18 VT 3594831C1 1661872C1 C M72EA 16 OR 3594831C1 1661872C1
D M97M 18 VT 3594831C1 1661872C1 D M72EB 16 OR 3594831C1 1661872C1
IDLE CONTROL TEMP SENDER

(8455)
(LOCATED AT FRONT OF LEFT FRAME RAIL)
2 1 CAV CIRC GAUGE COLOR TERMINAL

1 M41-G 16 TN 3518963C1
2 M41A 16 TN 3518963C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1
BENDIX LEFT ABS MODULATOR

IDLE CONTROL TEMP SENDER
(8500)
(8456 / 8456A)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED NEAR FRONT LOAD INDICATOR)
2 1 B

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M41-G 16 TN 3518963C1 A M94 18 GY 2033819C1 1652325C1
2 M41A 16 TN 3518963C1 B M94A 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1

91662T 24DEC12 AE08058107 105
Figure 497 Connector Body Composite (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500)
497

(8504B), (8504C), (8504D), P. 106
CHAPTER 14
NAVISTAR, INC.
OEM CROSSOVER CONNECTOR

(8500)

1 PLUG - - -
14 7 2 5A(+) 18 YL 3573077C1
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 13B 18 PK 3573077C1
7 PLUG - - -
8 PLUG - - -
9 5A(-) 18 GN 3573077C1
10 PLUG - - -
11 PLUG - - -
8 1 12 PLUG - - -
13 10-GK 18 WH 3573077C1
BENDIX RIGHT ABS MODULATOR BENDIX LEFT AIR ABS SPEED SENSOR
(8501) (8502)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
B
2 1
C
CONNECTOR 1686834C1
CONNECTOR 1684261C1
BODY LOCK 1664408C1
BODY LOCK 1684263C1

A M94H 18 GY 2033819C1 1652325C1
1 M94C 18 GY 1680205C1
B M94J 18 GY 2033819C1 1652325C1
2 M94D 18 GY 1680205C1
C M94K 18 GY 2033819C1 1652325C1
WABCO LEFT ABS MODULATOR

(8504/8504B/8504C/8504D)
BENDIX RIGHT AIR ABS SPEED SENSOR
(8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
2 1 3 2
CONNECTOR 1684261C1
BODY LOCK 1684263C1
CONNECTOR 3919376C1
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV
1 M94C 18 GY 1680205C1 1 M94M 18 GY 3601686C1 3733609C1
2 M94D 18 GY 1680205C1 2 M94MA 18 GY 3601686C1 3733609C1

3 M94MB 18 GY 3601686C1 3733609C1

61802Y 12MAR09 AE08058107 106
Figure 498 Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)
498
14.160. CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A),

(8507B), P. 107
CHAPTER 14
NAVISTAR, INC.
WABCO RIGHT ABS MODULATOR

(8505/8505B)
3 2
CONNECTOR 3919376C1

1 M94MH 18 GY 3601686C1 3733609C1
2 M94MJ 18 GY 3601686C1 3733609C1
3 M94MK 18 GY 3601686C1 3733609C1
WABCO LEFT ABS SPEED SENSOR

(8506)
CONNECTOR 6111844C1

1 M94MC 18 GY 6111842C1 6111843C1
2 M94MD 18 GY 6111842C1 6111843C1
WABCO RIGHT ABS SPEED SENSOR

(8507/8507A/8507B)
CONNECTOR 6111844C1

1 M94ME 18 GY 6111842C1 6111843C1
2 M94MF 18 GY 6111842C1 6111843C1

61802Y 12MAR09 AE08058107 107
Figure 499 Connector Body Composite (8505), (8505B), (8506), (8507), (8507A),
499

(8504B), (8504C), (8504D), P. 108
CHAPTER 14
NAVISTAR, INC.
14 7 14 7
OEM CROSSOVER
CONNECTOR
OEM CROSSOVER
(8500)
CONNECTOR
(LOCATED ON LEFT
(8500)
SIDE OF ENGINE)
(LOCATED ON LEFT
SIDE OF ENGINE)
(EURO IV ISX ENG)
8 1 8 1
CAVITY CIRCUIT GAUGE COLOR TERMINAL CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - - 1 PLUG - - -
2 5A(+) 18 YL 3573077C1 2 PLUG - - -
3 PLUG - - - 3 PLUG - - -
4 PLUG - - - 4 PLUG - - -
5 PLUG - - - 5 VJ95AC 20 TN 3626441C1
6 13B 18 PK 3573077C1 6 PLUG - - -
7 PLUG - - - 7 PLUG - - -
8 PLUG - - - 8 PLUG - - -
9 5A(-) 18 GN 3573077C1 9 VJ95AF 20 TN 3626441C1
10 PLUG - - - 10 VJ95AD 20 TN 3626441C1
11 PLUG - - - 11 VJ5B(+) 20 YL 3626441C1
12 PLUG - - - 12 VJ5B(-) 20 GN 3626441C1
13 10-GK 18 WH 3573077C1 13 KJ95W 20 TN 3626441C1
14 PLUG - - - 14 KJ95-GF 20 WH 3626441C1
BENDIX RIGHT ABS MODULATOR BENDIX LEFT AIR ABS SPEED SENSOR
(8501) (8502)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
A
CONNECTOR 1686834C1
BODY LOCK 1664408C1 B
CONNECTOR 1684261C1
BODY LOCK 1684263C1 2 1
C

A M94H 18 GY 2033819C1 1652325C1 CAV CIRC GAUGE COLOR TERMINAL
B M94J 18 GY 2033819C1 1652325C1 1 M94C 18 GY 1680205C1
C M94K 18 GY 2033819C1 1652325C1 2 M94D 18 GY 1680205C1
WABCO LEFT ABS MODULATOR

BENDIX RIGHT AIR ABS SPEED SENSOR (8504/8504B/8504C/8504D)
(8503) (LOCATED ON LEFT FRAME
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) RAIL BY FRONT AXLE)
1
3 2
CONNECTOR 3919376C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
2 1
CAV CIRC GAUGE COLOR TERMINAL 1 M94M 18 GY 3601686C1 3733609C1
1 M94C 18 GY 1680205C1 2 M94MA 18 GY 3601686C1 3733609C1
2 M94D 18 GY 1680205C1 3 M94MB 18 GY 3601686C1 3733609C1

2480 23MAY14 ADDED R/D 8500 FOR F 92477G
EURO IV ISX ENG 91662T 24DEC12

AE08058107 108
Figure 500 Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)
500
(8900), P. 109
CHAPTER 14
NAVISTAR, INC.
GROUND SPLICE PACK #1

(8800)
ELECTRONIC GROUND SPLICE PACK
(LOCATED ON LEFT FRAME RAIL BY ENG CROSSMEMBER)
(8802)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3551896C1
BODY LOCK 3551897C1
A B C D E F CONNECTOR 3551896C1
* W/ LIGHT WIRING BODY LOCK 3551897C1
# W/ HTD HOOD MIRROR A B C D E F

A M11-GD 12 WH 2033819C1 0589390C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B M64-GA 16 WH 2033819C1 1652325C1 A N9BC 18 GY 2033819C1 1652325C1
C M64-GB 16 TN 2033819C1 1652325C1 B N9BD 18 GY 2033819C1 1652325C1
D M19-GA 14 WH 2033819C1 0589390C1 C N9BE 18 GY 2033819C1 1652325C1
E M54-GA 16 WH 2033819C1 1652325C1 D N9BF 18 GY 2033819C1 1652325C1
E E78-G 16 WH 2033819C1 1652325C1 E PLUG - - 0587579C1 -
F M85-GA 16 WH 2033819C1 1652325C1 F PLUG - - 0587579C1 -
CHASSIS GND ADAPTER

CHASSIS GND ADAPTER (8804)
(8803) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CONNECTOR 3551896C1 A B C D E F % LSM BOC BTRY BOX

A B C D E F BODY LOCK 3551897C1 @ LSM UC BTRY BOX
* RSM UC BTRY BOX
A N11-GA 10 WH 1687847C1 0589390C1 A N11-GB 10 WH 1687847C1 0589390C1
B N10-G 12 WH 2033816C1 0589391C1 B N59-G 14 WH 2033816C1 0589391C1
C N39-G 18 WH 2033819C1 1652325C1 C N59-GA 14 WH 2033816C1 0589391C1
D N37-G 18 WH 2033819C1 1652325C1 D N49-G 18 WH 2033819C1 1652325C1
E N39-G 16 WH 2033819C1 1652325C1 D %N104A-G
F N11-GJ 16 WH 2033819C1 1652325C1 D @N104B-G 18 DKBL 2033819C1 3517771C1
D *N104C-G
E N65-G 16 WH 2033819C1 1652325C1
F N65-GA 14 WH 2033816C1 0589391C1
ELECTRONIC GROUND ADAPTER

(8805) CHASSIS GROUND ADAPTER
(LOCATED ON CENTRE CHASSIS HARNESS, (8806)
BOTTOM OF DASH PANEL) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)
A B C D E F
A B C D E F CONNECTOR 3551896C1 CONNECTOR 3551896C1
A N110Z 16 TN 2033819C1 1652325C1 A N107-GB 18 TN 2033819C1 3517771C1
B N108ZA 16 TN 2033819C1 1652325C1 B N107-GA 18 TN 2033819C1 1652325C1
C N108ZB 16 TN 2033819C1 1652325C1 C N107-GC 18 TN 2033819C1 1652325C1
D N108Z 16 TN 2033819C1 1652325C1 D N11-GU 16 WH 2033819C1 1652325C1
E PLUG - - 0587579C1 - E N11-GJ 16 WH 2033819C1 1652325C1
F PLUG - - 0587579C1 - F PLUG - - 0587579C1 -
EATON VORAD ANTENNA ASSEMBLY

1 4 (8900) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED CENTER OF BUMPER SUPPORT BRACKET)
1 M67B 16 GY 1651969C1
2 M67C 16 GY 1651969C1
CONNECTOR 3545577C1 3 M67D 16 GY 1651969C1
2 3 BODY LOCK 3545579C1 4 M67E 16 GY 1651969C1

61802Y 12MAR09 AE08058107 109
Figure 501 Connector Body Composite (8800), (8802), (8803), (8804), (8805), (8806), (8900)
501
CHAPTER 14
NAVISTAR, INC.
EATON VORAD VS - 400 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

FORWARD RADAR
1 PLUG - - 3577744C1 -
(8901)
(LOCATED ON FRONT CROSSMEMBER) 2 PLUG - - 3577744C1 -
3 PLUG - - 3577744C1 -
4 M5UE(+) 18 YL 3673404C1 3573653C1
5 M5UE(-) 18 GN 3673404C1 3573653C1
6 PLUG - - 3577744C1 -
2 4 6 8 10
7 PLUG - - 3577744C1 -
1 3 5 7 9
8 PLUG - - 3577744C1 -
9 M67-GY 18 WH 3673404C1 3573653C1
10 M67Y 18 PK 3673404C1 3573653C1
CONNECTOR 3673402C1
WABCO RADAR CAV CIRC GAUGE COLOR TERMINAL

(8902) 1 M67CA 20 PK 3702881C1
2 - - - -
1 2 3 3 - - - -
4 M5UF(+) 20 YL 3702881C1
4 5 6 5 M5UF(-) 20 LT GN 3702881C1
6 M67-GA 20 WH 3702881C1
CONNECTOR 3702847C1

%1 M5B(+) 20 YL 3987168C1
BENDIX WINGMAN
#1 M5B(+) 20 YL 3987168C1
(8903)
2 - - - -
3 - - - -
4 - - - -
1 5 5 M67-GA 20 WH 3987168C1
6
%6 M5B(-) 20 LT GN 3987168C1
10
#6 M5B(-) 20 LT GN 3987168C1
7 - - - -
CONNECTOR 6111813C1 8 M67AA 20 PK 3987168C1
9 - - - -
10 - - - -
% W/ BENDIX WINGMAN
# W/ BENDIX WINGMAN
W/ SMARTWAVE TPMS 2010
VEHICLE SENSOR MOD CONNECTOR 1 CAV CIRC GAUGE COLOR TERMINAL

(8950)
1 PLUG - - 3527276C1
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB)
OR UNDER CAB CROSSMEMBER (SLEEPER)) 2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
7 6 4 PLUG - - 3527276C1
5 N5UA(+) 18 YL 3518963C1
5* N5UD(+) 18 YL 3518963C1
6 N5UA(-) 18 GN 3518963C1
6* N5UD(-) 18 GN 3518963C1
7 N11-GU 16 WH 3518963C1
8 N14U 16 RD 3518963C1
9** N12UB 16 PK 3518963C1
9 N12U 16 PK 3518963C1
12 1
10 N108Z 16 TN 3518963C1
11 N108V 16 TN 3518963C1
CONNECTOR 3553404C1
BODY LOCK 3553460C1 12 N110B 18 TN 3518963C1
* W/ VORAD VS-400 (LONESTAR)

** W/ FUEL FILTER SENSOR (LONESTAR)

61802Y 12MAR09
AE08058107 110
502
CHAPTER 14
NAVISTAR, INC.

VEHICLE SENSOR MOD CONNECTOR 1 1 N107C 18 TN 3518963C1
(8951) 2 N107B 18 TN 3518963C1
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB)
3 N107A 18 TN 3518963C1
OR UNDER CAB CROSSMEMBER (SLEEPER))
4 PLUG - - 3527276C1
6 1 5 N108A 18 TN 3518963C1
6 N108B 18 TN 3518963C1
7 N108C 18 TN 3518963C1
8 N108D 18 TN 3518963C1
9 N108E 18 TN 3518963C1
7
12 10 N108F 18 TN 3518963C1
CONNECTOR 3586750C1 11 PLUG - - 3527276C1
BODY LOCK 3553460C1 12 PLUG - - 3527276C1

SYSTEM (TPMS)CONTROLLER CAV CIRC GAUGE COLOR TERMINAL
(8952)
1 D22-G 18 WH 3598072C1
(LOCATED ON MODULE BRACKET (IN CAM))
2 D22E 18 TN 3598072C1
3 D22D 18 TN 3598072C1
15 14 13 4 D22C 18 TN 3598072C1
5 D22B 18 TN 3598072C1
6 D22A 18 TN 3598072C1
7 D22VC 18 TN 3598072C1
8 D22VB 18 TN 3598072C1
9 D22VA 18 TN 3598072C1
10 D22ZA 18 TN 3598072C1
11 D22ZB 18 TN 3598072C1
12 D22ZC 18 TN 3598072C1
13 D5 (+) 18 GN 3598072C1
3 2 1
14 - - - -
15 D5 (-) 18 YL 3598072C1
BODY LOCK 3596928C1

- - REVISED AND REDRAWN. E 92447S
61802Y 12MAR09 AE08058107 111
503
14.165. CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8960),

P. 112
CHAPTER 14
NAVISTAR, INC.
G H J H
FORWARD / CENTER
PROGNOSTICS & DIAGNOSTICS
F K (8953F / 8953M) K J GF
(LOCATED ON LEFT SIDE DASH PANEL)
E D C B A A B C D E
CONNECTOR 3538635C1
CONNECTOR 3538634C1
BODY LOCK 3538636C1
BODY LOCK 3538636C1
A M108A 18 TN 1667742C1 1661872C1 A N108A 18 TN 1661875C1 1661872C1
B M108VA 16 TN 1667742C1 1661872C1 B N108VA 16 TN 1661875C1 1661872C1
C M108B 18 TN 1667742C1 1661872C1 C N108B 18 TN 1661875C1 1661872C1
D M110V 18 TN 1667742C1 1661872C1 D N110V 16 TN 1661875C1 1661872C1
E - - - - - E - - - - -
F M110A 18 TN 1667742C1 1661872C1 F N110B 18 TN 1661875C1 1661872C1
G M107A 18 TN 1667742C1 1661872C1 G N107A 18 TN 1661875C1 1661872C1
H M107-GA 18 TN 1667742C1 1661872C1 H N107-GA 18 TN 1661875C1 1661872C1
J M108ZA 16 TN 1667742C1 1661872C1 J N108ZA 16 TN 1661875C1 1661872C1
K M110ZA 18 TN 1667742C1 1661872C1 K N110Z 16 TN 1661875C1 1661872C1
J1939 TERMINATING RESISTOR CONNECTOR PROGNOSTIC AND DIAGNOSTIC-TG

(8954) (8954M)
E F
C D G
B C H
A
B J
CONNECTOR 1667741C1
A K CONNECTOR 3538635C1

A P108A 18 TN 1661875C1 1661875C1
A* P5UB(+) 18 YL 1661875C1 3568570C1
B P108VA 16 TN 1661875C1 1661875C1
A# P5UC(+) 18 YL 1661875C1 3568570C1
C P108B 18 TN 1661875C1 1661875C1
B PLUG - - 2025431C1 -
D P110V 16 TN 1661875C1 1661875C1
C* P5UB(-) 18 GN 1661875C1 3568570C1
E - - - - -
C# P5UC(-) 18 GN 1661875C1 3568870C1
F P110B 18 TN 1661875C1 1661875C1
G P107A 18 TN 1661875C1 1661875C1
* W/ P & D COMMON WIRING N/VORAD VS-400 H P107-GA 18 TN 1661875C1 1661875C1
# W/ P & D COMMON WIRING W/VORAD VS-400 J P108ZA 16 TN 1661875C1 1661875C1
K P110Z 16 TN 1661875C1 1661875C1
FRONT LEFT BRAKE WEAR SENSOR

(8960)
(LOCATED ON LEFT FRAME RAIL BY FRONT SUSPENSION)
2
1 1 [MRFL2] 18 TN ASSY
2 [MRFL1] 18 TN ASSY
CONNECTOR 3600334C1

61802Y 12MAR09
AE08058107 112
Figure 504 Connector Body Composite (8953F), (8953M), (8954), (8954M), (8960)
504
(8967), P. 113
CHAPTER 14
NAVISTAR, INC.
FRONT RIGHT BRAKE WEAR SENSOR

(8961)
(LOCATED ON RIGHT FRAME RAIL BY FRONT SUSPENSION)
2
1 [MRFR1] 18 TN ASSY
2 [MRFR2] 18 TN ASSY
1
CONNECTOR 3600334C1
RIGHT FRONT BRAKE (6X4) WEAR SENSOR

LEFT FRONT BRAKE (6X4) WEAR SENSOR (8963)
(8962) (LOCATED ON RIGHT FRAME RAIL BY FORWARD
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE) REARAXLE)
2 2
1 1
CONNECTOR 3600334C1
CONNECTOR 3600334C1
1 [RURFL1] 18 BK ASSY 1 [RURFR1] 18 BK ASSY
2 [RURFL2] 18 BK ASSY 2 [RURFR2] 18 BK ASSY
RIGHT REAR BRAKE (6X4) WEAR SENSOR

LEFT REAR BRAKE (6X4) WEAR SENSOR (8965)
(8964) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2 2
1 1
CONNECTOR 3600334C1
CONNECTOR 3600334C1
1 [RURRL1] 18 BK ASSY 1 [RURRR1] 18 BK ASSY
2 [RURRL2] 18 BK ASSY 2 [RURRR2] 18 BK ASSY
LEFT REAR BRAKE (4X2) WEAR SENSOR RIGHT REAR BRAKE (4X2) WEAR SENSOR
(8966) (8967)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2 2
1 1
1 [RTRRL1] 18 BK ASSY 1 [RTRRR1] 18 BK ASSY
2 [RTRRL2] 18 BK ASSY 2 [RTRRR2] 18 BK ASSY

61802Y 12MAR09 AE08058107 113
Figure 505 Connector Body Composite (8961), (8962), (8963), (8964), (8965), (8966), (8967)
505
CHAPTER 14
NAVISTAR, INC.
FRONT LEFT BRAKE STROKE

(8970)
C
A A M108VD 18 TN 1661875C1 1661872C1

B M108ZD 18 TN 1661875C1 1661872C1
C M108A 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
FRONT RIGHT BRAKE STROKE

(8971)
C CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B A M108VC 18 TN 1661875C1 1661872C1

B M108ZC 18 TN 1661875C1 1661872C1
A C M108B 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
LEFT FR BRAKE STROKE(6X4)

(8972)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

C A R108VE 18 TN 1661875C1 1661872C1
B B R108ZE 18 TN 1661875C1 1661872C1
C R108E 18 TN 1661875C1 1661872C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
RIGHT FR BRAKE STROKE(6X4)

(8973)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)
C CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B A R108VL 18 TN 1661875C1 1661872C1
B R108ZL 18 TN 1661875C1 1661872C1
A
C R108F 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

- - REVISED AND REDRAWN. C 92447S
61802Y 12MAR09 AE08058107 114
506

(8980A), (8981), P. 115
CHAPTER 14
NAVISTAR, INC.
LEFT REAR BRAKE STROKE (6X4) RIGHT REAR BRAKE STROKE (6X4)
(8974) (8975)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)
C
C
B
B
A
A
CONNECTOR 1667741C1
CONNECTOR 1667741C1
A R108VH 18 TN 1661875C1 1661872C1 A R108VJ 18 TN 1661875C1 1661872C1
B R108ZH 18 TN 1661875C1 1661872C1 B R108ZJ 18 TN 1661875C1 1661872C1
C R108CA 18 TN 1661875C1 1661872C1 C R108DA 18 TN 1661875C1 1661872C1
LEFT REAR BRAKE STROKE (4X2) RIGHT REAR BRAKE STROKE (4X2)
(8977)
(8976)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
C C
B B
A A

A R108VF 18 TN 1661875C1 1661872C1 A R108VK 18 TN 1661875C1 1661872C1
B R108ZF 18 TN 1661875C1 1661872C1 B R108ZK 18 TN 1661875C1 1661872C1
C R108C 18 TN 1661875C1 1661872C1 C R108D 18 TN 1661875C1 1661872C1
FRONT TIRE PRESSURE MONITOR FRONT TYRE PRESS MONITOR(2010)

(8980) (8980A)
(LOCATED ON ENGINE CROSS MEMBER) (LOCATED ON MODULE BRACKET)
2 4 2 4
1 3 1 3

1 M22ZA 20 TN 3600325C1 3600327C1
1 MN22ZA 20 TN 3600325C1 3600327C1
2 M22VA 20 TN 3600325C1 3600327C1
2 MN22VA 20 TN 3600325C1 3600327C1
3 M22A 20 TN 3600325C1 3600327C1
3 MN22A 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -
LEFT REAR TIRE PRESSURE MONITOR

(8981)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))
2 4 1 R22ZB 20 TN 3600325C1 3600327C1

1 3 2 R22VB 20 TN 3600325C1 3600327C1
3 R22B 20 TN 3600325C1 3600327C1
CONNECTOR 3600324C1 4 PLUG - - 3600328C1 -

61802Y 12MAR09 AE08058107 115
Figure 507 Connector Body Composite (8974), (8975), (8976), (8977), (8980), (8980A), (8981)
507
14.169. CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G),

P. 116
CHAPTER 14
NAVISTAR, INC.
RIGHT REAR TIRE PRESSURE MONITOR LEFT REAR TIRE PRESSURE MONITOR(6X4)
(8982) (8983)
LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))
2 4 2 4
1 3 1 3
1 R22ZC 20 TN 3600325C1 3600327C1 1 R22ZB 20 TN 3600325C1 3600327C1
2 R22VC 20 TN 3600325C1 3600327C1 2 R22VB 20 TN 3600325C1 3600327C1
3 R22C 20 TN 3600325C1 3600327C1 3 R22B 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 - 4 PLUG - - 3600328C1 -
RIGHT REAR TIRE PRESSURE MONITOR(6X4)

(8984) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) 1 R22ZC 20 TN 3600325C1 3600327C1
2 R22VC 20 TN 3600325C1 3600327C1
3 R22C 20 TN 3600325C1 3600327C1
2 4
1 3 4 PLUG - - 3600328C1 -
CONNECTOR 3600324C1
SMARTIRE TPMS RECEIVER 1 M22AG 18 WH 3672054C1

(8993F) 2 M22AA 18 PK 3672054C1
(LOCATED NEAR RADIATOR CROSSMEMBER)
3 PLUG - - 3674969C1
4 PLUG - - 3674969C1
5 PLUG - - 3674969C1
26 1
6 PLUG - - 3674969C1
7 PLUG - - 3674969C1
8 PLUG - - 3674969C1
9 PLUG - - 3674969C1
10 PLUG - - 3674969C1
11 M5UA(-) 18 GN 3672054C1
12 M5UA(+) 18 YL 3672054C1
13 PLUG - - 3674969C1
14 PLUG - - 3674969C1
15 PLUG - - 3674969C1
14 13 16 PLUG - - 3674969C1
17 PLUG - - 3674969C1
18 PLUG - - 3674969C1
19 PLUG - - 3674969C1
CONNECTOR 3823761C1
20 PLUG - - 3674969C1
21 PLUG - - 3674969C1
22 PLUG - - 3674969C1
23 PLUG - - 3674969C1
24 PLUG - - 3674969C1
25 PLUG - - 3674969C1
26 PLUG - - 3674969C1
SMARTWAVE TPMS (2010) RECIEVER

13 (8993G)
1
(LOCATED ON MODULE BRACKET)

1 M22AG 18 WH 3672054C1
2 M22AA 18 PK 3672054C1
11 M5UA(-) 18 GN 3672054C1
CONNECTOR 3823761C1
11 M5UA(-) 18 GN 3672054C1
26 14

61802Y 12MAR09 AE08058107 116
Figure 508 Connector Body Composite (8982), (8983), (8984), (8993F), (8993G)
508
14.170. CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A),

(9303B), (9303C), (9303D), P. 117
CHAPTER 14
NAVISTAR, INC.
RIGHT FUEL SENDER BATT ECM POSITIVE 2

(9103A) (9253)
(LOCATED ON RIGHT SIDE OF FUEL TANK) (LOCATED AT BATTERY
CABLES)
CONNECTOR 1661778C1
W/EURO IV ISX ENG 1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL
A N36B 18 TN 1661875C1 1661872C1 1 K14AF 10 RD 3612308C1
B N9BD 18 GY 1661875C1 1661872C1 2 PLUG - - -
(4x2) STOP TAIL AND TURN

2 BATTERY NEGATIVE
(9260)
(9303)COMMON BASE (6X4)
(LOCATED AT REAR END OF LEFT FRAME RAIL)
(LOCATED AT BATTERY CABLES)

W/EURO IV ISX ENG BODY LOCK 1661376C1

E D C B A
1 PLUG - - -
2 K10-H 10 WH 3612307C1
A R71BA 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1
1 C R57A 14 OR 2033816C1 0589391C1

D R68A 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1
(6x4) STOP TAIL AND TURN (6x4) STOP TAIL AND TURN
(9303A) (9303B)
(LOCATED AT REAR END OF LEFT FRAME RAIL) (LOCATED AT REAR END OF LEFT FRAME RAIL)

E D C B A E D C B A

A R71BE 12 OR 2033816C1 0589391C1
A R71BA 12 OR 2033816C1 0589391C1
A R71BE 12 WH 2033816C1 0589391C1
B R56A 14 OR 0587579C1 0589391C1
B R56A 14 OR 0587579C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
C - - - 2033816C1
D R68A 14 BN 2033816C1 0589391C1
D R68AC 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1
E R10-GE 12 WH 2033816C1 0589391C1
(4X2) STOP TAIL AND TURN (LEFT) (6x4) STOP TAIL AND TURN (RIGHT)
(9303C) (9303D)
(LOCATED AT REAR END OF LEFT FRAME RAIL) (LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1661375C2
BODY LOCK 1661376C1
E D C B A * W/ BACK-UP ALARM
# N/ BACK-UP ALARM E D C B A
A R71BC 12 OR 2033816C1 0589391C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B R56A 14 OR 2033816C1 0589391C1 A R71BG 12 OR 2033816C1 0589391C1
C PLUG - - 0587579C1 - A R71BG 12 WH 2033816C1 0589391C1
D R68AB 14 BN 2033816C1 0589391C1 B PLUG - - 0587579C1 -
E R10-GC 12 WH 2033816C1 0589391C1 C R57A 14 OR 2033816C1 0589391C1
D R68AD 14 BN 2033816C1 0589391C1
E R10-GG 12 WH 2033816C1 0589391C1

61802Y 12MAR09 AE08058107 117
Figure 509 Connector Body Composite (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C),
(9303D)
509
14.171. CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L),

(9303M), P. 118
CHAPTER 14
NAVISTAR, INC.
(4X2) STOP TAIL AND TURN (RIGHT)

(9303E) 6X4 STOP TAIL AND TURN 233AF
(LOCATED AT REAR END OF LEFT FRAME RAIL) (9303F)
E E (LOCATED AT LEFT TAIL/STOP LIGHT)
D D
C C
B B
CONNECTOR 1661375C2
A BODY LOCK 1661376C1 A CONNECTOR 1661375C2
BODY LOCK 1661376C1
A R71BD 12 OR 2033816C1 0589391C1 A R71BA 12 OR 2033816C1 0589391C1
B PLUG - - 0587579C1 - B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 C R57A 14 OR 2033816C1 0589391C1
D R68AA 14 BN 2033816C1 0589391C1 D R68A 14 BN 2033816C1 0589391C1
E R10-GB 12 WH 2033816C1 0589391C1 E R10-G 12 WH 2033816C1 0589391C1
6X4 STOP,TAIL&TURN TG 6X4 STOP,TAIL&TURN (LEFT)

(9303G) (9303K)
E (LOCATED AT LEFT TAIL/STOP LIGHT)
E (LOCATED AT LEFT TAIL/STOP LIGHT)
D D
C C
B B
A R71BB 12 OR 2033816C1 0589391C1 A R71BE 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1 B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 D R68AC 14 BN 2033816C1 0589391C1
D R68A 14 BN 2033816C1 0589391C1 E R10-GE 12 WH 2033816C1 0589391C1
E R10-GA 16 WH 2033819C1 1652325C1
6X4 STOP,TAIL&TURN (RIGHT) 4X2 STOP TAIL AND TURN LEFT

(9303L) (9303M)
E (LOCATED AT RIGHT TAIL/STOP LIGHT)
E
(LOCATED AT LEFT TAIL/STOP LIGHT)
D D
C C
B B
CONNECTOR 1661375C2
A BODY LOCK 1661376C1 A
A R71BG 12 OR 2033816C1 0589391C1 A R71BC 12 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 B R56A 14 OR 2033816C1 0589391C1
D R68AD 14 BN 2033816C1 0589391C1 D R68AB 14 BN 2033816C1 0589391C1
E R10-GG 12 WH 2033816C1 0589391C1 E R10-GC 12 WH 2033816C1 0589391C1

61802Y 12MAR09 AE08058107 118
Figure 510 Connector Body Composite (9303E), (9303F), (9303G), (9303K), (9303L), (9303M)
510
14.172. CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119
CHAPTER 14
NAVISTAR, INC.
(6X4) STOP TAIL AND TURN TOP GUN

(9304A)
(LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1661375C2
BODY LOCK 1661376C1

A R71BB 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
D R68A 14 BN 2033816C1 0589391C1
E R10-GA 16 WH 2033819C1 1652325C1
BACK-UP ALARM
BACK-UP ALARM (9305A)
(9305) (LOCATED AT REAR RAIL OF FRAME RAIL)
(LOCATED AT REAR RAIL OF FRAME RAIL)
B B
A A
CONNECTOR 1671610C1
BODY LOCK 1671608C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
A R71BF 12 OR 2033816C1 0589390C1 A R71BB 12 OR 2033816C1 0589391C1
B R10-GF 12 WH 2033816C1 0589391C1 B R10-GD 12 WH 2033816C1 0589391C1
BACK-UP ALARM
(9306)
(LOCATED AT REAR RAIL OF FRAME RAIL)

A R71BF 12 OR 2033816C1 0589390C1
A B R10-GF 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1

61802Y 12MAR09
AE08058107 119
Figure 511 Connector Body Composite (9304A), (9305), (9305A), (9306)
511
14.173. CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A),

(9502B), (9502C), (9502D), (9502E), (9502F), P. 120
CHAPTER 14
NAVISTAR, INC.
BENDIX LEFT WHEEL BENDIX RR LEFT WHEEL

SPEED SENSOR (4X2) SPEED SENSOR (6X4)
(9501) (9501D / 9501E)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2 1 2 1 CONNECTOR 1684261C1
BODY LOCK 1684263C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1 CAV CIRC GAUGE COLOR TERMINAL
1* R94BD 16 GY 1680205C1
1* R94BQ 16 GY 1680205C1
2* R94BE 16 GY 1680205C1
1 R94BD 16 GY 1680205C1
2* R94BR 16 GY 1680205C1
2 R94BE 16 GY 1680205C1
BENDIX LEFT MODULATOR

(9502 / 9502A / 9502E) BENDIX LEFT REAR MODULATOR
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (9502B / 9502F)
A
A
B
B
C
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

A* R94BA 16 GY 2033819C1 1652325C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE A* R94BY 16 GY 2033819C1 1652325C1
A R94BA 16 GY 2033819C1 1652325C1 B* R94BB 16 GY 2033819C1 1652325C1
B R94BB 16 GY 2033819C1 1652325C1 B* R94BZ 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1 C* R94BC 16 GY 2033819C1 1652325C1
C* R94BP 16 GY 2033819C1 1652325C1
BENDIX ECE LEFT MODULATOR

BENDIX ECE RIGHT MODULATOR
(9502C)
(9502D)
A
A
B
B
C
C

A R94BA 16 GY 2033819C1 1652325C1 A R94BJ 16 GY 2033819C1 1652325C1
B R94BB 16 GY 2033819C1 1652325C1 B R94BK 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1 C R94BL 16 GY 2033819C1 1652325C1

61802Y 12MAR09 AE08058107 120
Figure 512 Connector Body Composite (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C),
(9502D), (9502E), (9502F)
512
14.174. CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A),

(9504B), (9504C), (9504D), P. 121
CHAPTER 14
NAVISTAR, INC.
BENDIX RIGHT WHEEL SPEED SENSOR BENDIX RR RIGHT WHEEL SPEED SENSOR(6X4)
(9503) (9503D / 9503E)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
2 1
2 1
CONNECTOR 1684261C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
BODY LOCK 1684263C1

1* R94BF 16 GY 1680205C1
1# R94BV 16 GY 1680205C1
1 R94BF 16 GY 1680205C1
2* R94BH 16 GY 1680205C1
2 R94BH 16 GY 1680205C1
2# R94BW 16 GY 1680205C1
* W/ BENDIX AIR ABS

# W/ BENDIX 6 CHANNEL ABS
BENDIX RR RIGHT MODULATOR

(9504 / 9504A / 9504B / 9504C / 9504D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R94BJ 16 GY 2033819C1 1652325C1
A A# R94BS 16 GY 2033819C1 1652325C1

B* R94BK 16 GY 2033819C1 1652325C1
B B# R94BT 16 GY 2033819C1 1652325C1
C* R94BL 16 GY 2033819C1 1652325C1
C
C# R94BU 16 GY 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
* W/ BENDIX AIR ABS
# W/ BENDIX 6 CHANNEL ABS

61802Y 12MAR09 AE08058107 121
Figure 513 Connector Body Composite (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C),
(9504D)
513
14.175. CONNECTOR BODY COMPOSITE (9505), (9505A), (9506), (9506D), (9506E),

P. 122
CHAPTER 14
NAVISTAR, INC.
BENDIX AUTO
TRACTION CONTROL
(9505 / 9505A / 9505D)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))
CONNECTOR 3678796C1

1 R94BM 16 GY 3679224C1 3601687C1
2 R94BN 16 GY 3679224C1 3601687C1
WABCO RR LEFT WHEEL SPEED SENSOR

(9506D / 9506E)
WABCO LEFT WHEEL SPEED SENSOR (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
(9506)
CONNECTOR 6111844C1
CONNECTOR 6111844C1
1 R94MD 18 GY ASSY CAV CIRC GAUGE COLOR TERMINAL
2 R94ME 18 GY ASSY 1 [R94MD] 18 GY ASSY
2 [R94ME] 18 GY ASSY

61802Y 12MAR09 AE08058107 122
Figure 514 Connector Body Composite (9505), (9505A), (9506), (9506D), (9506E)
514
14.176. CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507),

(9507A), (9507C), P. 123
CHAPTER 14
NAVISTAR, INC.
WABCO LEFT WHEEL SPEED SNSR (4X2) / WABCO RR LEFT

WHEEL SPEED SNSR (6X4 HTB)
(9506/9506F)

1 M94MD 18 GY 6111842C1 6111843C1
2 M94ME 18 GY 6111842C1 6111843C1
CONNECTOR 6111844C1
WABCO LEFT WHEEL SPEED

SNSR(6X4 HAS) / WABCO LEFT
WHEEL SPEED SNSR (6X4 IROS/HTB)
(9506D/9506E) 1 *M94BQA 18 GY 6111842C1 6111843C1
1 *M94MD 18 GY 6111842C1 6111843C1
2 *M94BRA 18 GY 6111842C1 6111843C1
2 *M94ME 18 GY 6111842C1 6111843C1
* MUTUALY EXCLUSIVE
CONNECTOR 6111844C1
WABCO RR LEFT WHEEL SPEED SENSOR (6X4 NTB)

(9506F)

1 [R94MD] 18 GY ASSY
2 [R94ME] 18 GY ASSY
CONNECTOR 6111844C1
WABCO LEFT MODULATOR

(9507)
1
1 R94MA 18 GY ASSY
2 R94MB 18 GY ASSY
3 2 3 R94MC 18 GY ASSY
CONNECTOR 3919376C1
WABCO LEFT MODULATOR (4X2) /

(6X4 HAS) / WABCO LEFT
REAR MODULATOR(6X4 HTB)
(9507 / 9507A / 9507C)

1 M94MA 18 GY 3601686C1 3733609C1
2 M94MB 18 GY 3601686C1 3733609C1
1
3 M94MC 18 GY 3601686C1 3733609C1
3 2
CONNECTOR 3919376C1

61802Y 12MAR09 AE08058107 123
Figure 515 Connector Body Composite (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C)
515
14.177. CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508),

P. 124
CHAPTER 14
NAVISTAR, INC.

(9507A)

1
1 [R94MA] 18 GY ASSY
2 [R94MB] 18 GY ASSY
3 2
3 [R94MC] 18 GY ASSY
CONNECTOR 3919376C1
WABCO LEFT REAR CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

MODULATOR (6X4 IROS/HTB)
1 *M94MA 18 GY 3601686C1 3733609C1
(9507B)
1 *M94BYA 18 GY 3601686C1 3733609C1
2 *M94MB 18 GY 3601686C1 3733609C1
2 *M94BZA 18 GY 3601686C1 3733609C1
1 3 *M94MC 18 GY 3601686C1 3733609C1
3 *M94BPA 18 GY 3601686C1 3733609C1
3 2
* MUTUALY EXCLUSIVE
CONNECTOR 3919376C1
WABCO LEFT REAR MODULATOR

(9507B / 9507K)
(LOCATED ON LEFT FRAME RAIL BY
REAR AXLE)

1
2 [R94MB] 18 GY ASSY
3 2 3 [R94MC] 18 GY ASSY
CONNECTOR 3919376C1
WABCO LEFT REAR MODULATOR

(9507C)
REAR AXLE)
1
3 2 2 [R94MB] 18 GY ASSY
3 [R94MC] 18 GY ASSY
CONNECTOR 3919376C1
WABCO RIGHT WHEEL SPEED SENSOR

(9508)

1 R94MF 18 GY ASSY
2 R94MH 18 GY ASSY
CONNECTOR 6111844C1

61802Y 12MAR09 AE08058107 124
Figure 516 Connector Body Composite (9507A), (9507B), (9507C), (9507K), (9508)
516
14.178. CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509),

(9509A), (9509C), P. 125
CHAPTER 14
NAVISTAR, INC.
WABCO RR REAR RIGHT

WHEEL SPEED SNSR
(6X4 HAS) / WABCO RR
RIGHT WHEEL SPEED SNSR
(6X4 IROS/HTB)
WABCO RIGHT WHEEL SPEED
(9508D / 9508E)
SNSR (4X2) / WABCO RR RIGHT
WHEEL SPEED SNSR (6X4 HTB)
(9508 / 9508F)
* MUTUALY EXCLUSIVE
CONNECTOR 6111844C1

CONNECTOR 6111844C1
1 *M94BVA 18 GY 6111842C1 6111843C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV 1 *M94MF 18 GY 6111842C1 6111843C1
1 M94MF 18 GY 6111842C1 6111843C1 2 *M94BWA 18 GY 6111842C1 6111843C1
2 M94MH 18 GY 6111842C1 6111843C1 2 *M94MH 18 GY 6111842C1 6111843C1
WABCO RIGHT WHEEL MODULATOR

WABCO RR RIGHT WHEEL SPEED SENSOR (9509)
(9508D / 9508E / 9508F) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
(LOCATED ON RIGHT FRAME RAIL
BY REAR AXLE)
1 1
3 2
CONNECTOR 3710132C1
2
CONNECTOR 3710114C1
1 R94MJ 18 GY ASSY
2 R94MK 18 GY ASSY
1 [R94MF] 18 GY ASSY
3 R94ML 18 GY ASSY
2 [R94MH] 18 GY ASSY
WABCO RR RIGHT MODULATOR

(9509A / 9509C)
BY REAR AXLE)

1 1 [R94MJ] 18 GY ASSY
2 [R94MK] 18 GY ASSY
3 2
3 [R94ML] 18 GY ASSY
CONNECTOR 3710134C1

- - REVISED AND REDRAWN. E 92447S
61802Y 12MAR09 AE08058107 125
Figure 517 Connector Body Composite (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C)
517
14.179. CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126
CHAPTER 14
NAVISTAR, INC.
WABCO RR RIGHT MODULATOR

(9509B / 9509P)
BY REAR AXLE)
3 2
CONNECTOR 3710135C1

1 [R94MJ] 18 GY ASSY
2 [R94MK] 18 GY ASSY
3 [R94ML] 18 GY ASSY
ABS6 PRESSURE SENSOR

(9510 / 9510A)
(LOCATED ON REAR SUSPENSION AIR BAG:
LEFT SIDE (6X4)
RIGHT SIDE (4X2))
B
C
A
CONNECTOR 1678137C1

A R94SZC 18 GY 1651943C1
B R94SVC 18 GY 1651943C1
C R94SH 18 GY 1651943C1

61802Y 12MAR09 AE08058107 126
Figure 518 Connector Body Composite (9509B), (9509P), (9510), (9510A)
518
14.180. CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A),

(9513), P. 127
CHAPTER 14
NAVISTAR, INC.
ABS6 PRESSURE SENSOR

(9510M)
(LOCATED ON LEFT FRAME RAIL, BACK OF CAB)
A C
B B
C A

A N94SZC 16 GY 1661875C1 1661872C1 A R94SZC 18 GY 1667742C1 1661872C1
B N94SVC 16 GY 1661875C1 1661872C1 B R94SVC 18 GY 1667742C1 1661872C1
C N94SH 16 GY 1661875C1 1661872C1 C R94SH 18 GY 1667742C1 1661872C1
YAW SENSOR BENDIX FR RIGHT WHEEL SPEED SENSOR

(9511 / 9511A) (9511 / 9511A)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB), (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
BEHIND CAB CROSSMEMBER (SLEEPER))
1 4
CONNECTOR 3601685C1
2 1
3 2 BODY LOCK 1684261C1
CONNECTOR 1684261C1
1 N94SAB 18 GY 3601686C1 3601687C1 1 R94BF 16 GY 1680205C1
2 N94SCB 18 GY 3601686C1 3601687C1 2 R94BH 16 GY 1680205C1
3 N94SBB 18 GY 3601686C1 3601687C1
4 N94SDB 18 GY 3601686C1 3601687C1
BENDIX AUTO TRACTION CONTROL BENDIX FR LEFT WHEEL SPEED SENSOR

(9512) (9512 / 9512A)
(LOCATED ON LEFT FRAME RAIL UNDER CAB) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
2 1
1 2
CONNECTOR 1684261C1
CONNECTOR 3678796C1
BODY LOCK 3518174C1 CAV CIRC GAUGE COLOR TERMINAL
CAV CIRC GAUGE COLOR TERMINAL 1 R94BD 16 GY 1680205C1
1 N94SJ 16 GY 3679224C1 2 R94BE 16 GY 1680205C1
2 N94SK 16 GY 3679224C1
BENDIX TRAILER MODULATOR

BENDIX FR LEFT MODULATOR
(9513)
(9513)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
A A
B B
C C

A N94SM 16 GY 2033819C1 1652325C1 A R94BA 16 GY 2033819C1 1652325C1
B N94SN 16 GY 2033819C1 1652325C1 B R94BB 16 GY 2033819C1 1652325C1
C N94SL 16 GY 2033819C1 1652325C1 C R94BC 16 GY 2033819C1 1652325C1

- - CONN WAS 1667741C1 FORE 92447S
R/D 9510M IN CTR CHASSIS HARNESS. 61802Y 12MAR09 AE08058107 127
Figure 519 Connector Body Composite (9510M), (9511), (9511A), (9512), (9512A), (9513)
519
14.181. CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B),

(9515D), (9516), P. 128
CHAPTER 14
NAVISTAR, INC.
BENDIX FR RIGHT MODULATOR

(9514)
WABCO RSC CONNENCTOR (LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE)
(9514)
A
1
CONNECTOR 1686834C1
B
2
CONNECTOR 3567225C1
CAV CIRC GAUGE COLOR TERMINAL A R94BJ 16 GY 2033819C1 1652325C1
1 N94SJ 16 GY ASSY B R94BK 16 GY 2033819C1 1652325C1
2 N94SK 16 GY ASSY C R94BL 16 GY 2033819C1 1652325C1
WABCO AUTO TRACTION CONTROL SOLENOID WABCO AUTO TRACTION CONTROL

(9515 / 9515C) (9515A / 9515B)
(LOCATED ON CROSSMEMBER BY REAR AXLE) (LOCATED ON CROSSMEMBER AT REAR AXLE)
1 1
2 2

1 [R94MM] 18 GY ASSY 1 [R94MM] 18 GY ASSY
2 [R94MN] 18 GY ASSY 2 [R94MN] 18 GY ASSY
WABCO AUTO TRACTION CONTROL WABCO FR RIGHT MODULATOR

(9515D) (9516)
(LOCATED ON CROSSMEMBER AT REAR AXLE) (LOCATED ON RIGHT FRAME
BY FRONT RAIL)
1
1
2
3 2
CONNECTOR 3710094C1
CONNECTOR 3710131C1
1 [R94MM] 18 GY ASSY
1 [R94BS] 18 GY ASSY
2 [R94MN] 18 GY ASSY
2 [R94BT] 18 GY ASSY
3 [R94BU] 18 GY ASSY
WABCO FR RIGHT MODULATOR

(9516)
(LOCATED ON RIGHT FRAME
BY FRONT RAIL)
1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
1 3 R94ML 18 GY 3601686C1 3733609C1
CONNECTOR 3919376C1
3 2

- - ADDED CONN 3919376C1. D 92447S
61802Y 12MAR09
AE08058107 128
Figure 520 Connector Body Composite (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516)
520
14.182. CONNECTOR BODY COMPOSITE (9516M), (9517), (9517A), (9518), (9518A),

P. 129
V CHAPTER 14
NAVISTAR, INC.
BENDIX 6- CHANNEL ABS INLINE CONNECTOR

(9516M)
REAR CHASSIS
CENTER CHASSIS
7 6
6 7
12 1
CONNECTOR 3519462C1
1 12
CONNECTOR 3602757C1
1# R94BY 16 GY 1680206C1
1* R94BY 18 GY 1680206C1
CAV CIR GAUGE COLOR TERMINAL 2# R94BZ 16 GY 1680206C1
1 N94BY 16 GY 1680205C1 2* R94BZ 18 GY 1680206C1
2 N94BZ 16 GY 1680205C1 3# R94BP 16 GY 1680206C1
3 N94BP 16 GY 1680205C1 3* R94BP 18 GY 1680206C1
4 N94BQ 16 GY 1680205C1 4# R94BQ 16 GY 1680206C1
5 N94BR 16 GY 1680205C1 4* R94BQ 18 GY 1680206C1
6 N94BS 16 GY 1680205C1 5# R94BR 16 GY 1680206C1
7 N94BT 16 GY 1680205C1 5* R94BR 18 GY 1680206C1
8 N94BU 16 GY 1680205C1 6# R94BS 16 GY 1680206C1
9 N94BV 16 GY 1680205C1 6 R94BS 18 GY 1680206C1
10 N94BW 16 GY 1680205C1 7# R94BT 16 GY 1680206C1
11 - - - - 7* R94BT 18 GY 1680206C1
12 - - - - 8# R94BU 16 GY 1680206C1
8* R94BU 18 GY 1680206C1
9# R94BV 16 GY 1680206C1
9* R94BV 18 GY 1680206C1
10# R94BW 16 GY 1680206C1
10* R94BW 18 GY 1680206C1
* W/ WABCO AIR ABS 11 PLUG - - 0453133C1

# W/ BENDIX ABS 12 PLUG - - 0453133C1
WABCO FRONT RIGHT WHEEL SPEED SENSOR WABCO FR LEFT WHEEL SPEED SENSOR
(9517 / 9517A) (9518 / 9518A)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME
BY FRONT RAIL AXLE)

1 M94MD 18 GY 6111842C1 6111843C1
1 M94MF 18 GY 6111842C1 6111843C1
2 M94ME 18 GY 6111842C1 6111843C1
2 M94MH 18 GY 6111842C1 6111843C1

- - ADDED: R/D 9517A, D 92233D
9518A. 61802Y 12MAR09 AE08058107 129
Figure 521 Connector Body Composite (9516M), (9517), (9517A), (9518), (9518A)
521
(9525), (9526), P. 130
CHAPTER 14
NAVISTAR, INC.
WABCO FR LEFT MODULATOR BENDIX 6S/6M L FR REAR MOD (HTB)

(9519) (9520)
A
3 2
CONNECTOR 3919376C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
1 M94MA 18 GY 3601686C1 3733609C1 A R94BA 16 GY 2033819C1 1652325C1
2 M94MB 18 GY 3601686C1 3733609C1 B R94BB 16 GY 2033819C1 1652325C1
3 M94MC 18 GY 3601686C1 3733609C1 C R94BC 16 GY 2033819C1 1652325C1
BENDIX 6S/6M L RR REAR MOD (HTB)

BENDIX 6S/6M L FR REAR WHL SPEED SNSR (HTB)
(9522)
(9521)
A
CONNECTOR 1686834C1
2 1 BODY LOCK 1664408C1 B
C
CONNECTOR 1684261C1
BODY LOCK 1684263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV
1 R94BD 16 GY 1680205C1 A R94BY 16 GY 2033819C1 1652325C1
2 R94BE 16 GY 1680205C1 B R94BZ 16 GY 2033819C1 1652325C1
C R94BP 16 GY 2033819C1 1652325C1
BENDIX 6S/6M L RR REAR WHL SPEED SNSR (HTB) BENDIX 6S/6M R RR REAR MOD (HTB)
(9523) (9524)
A
2 1 CONNECTOR 1686834C1
CONNECTOR 1684261C1 C
BODY LOCK 1684263C1
1 R94BQ 16 GY 1680205C1 A R94BS 16 GY 2033819C1 1652325C1
2 R94BR 16 GY 1680205C1 B R94BT 16 GY 2033819C1 1652325C1
C R94BU 16 GY 2033819C1 1652325C1
BENDIX 6S/6M R RR REAR WHL SPEED SNSR (HTB) BENDIX 6S/6M R FR REAR MOD (HTB)
(9525) (9526)
A
CONNECTOR 1686834C1
2 1 BODY LOCK 1664408C1 B
C
CONNECTOR 1684261C1
BODY LOCK 1684263C1
1 R94BV 16 GY 1680205C1 A R94BJ 16 GY 2033819C1 1652325C1
2 R94BW 16 GY 1680205C1 B R94BK 16 GY 2033819C1 1652325C1
C R94BL 16 GY 2033819C1 1652325C1

- - ADDED BODY LOCK NO E 92447S
TO R/D 9520 TO 9526. 61802Y 12MAR09 AE08058107 130
522
(9536), (9537), P. 131

CHAPTER 14
NAVISTAR, INC.
BENDIX 6S/6M R FR REAR WHL SPEED SNSR (HTB) WABCO 6S/6M LFR REAR MOD (HTB)
(9527) (9528)
2 1 3 2
CONNECTOR 1684261C1
CONNECTOR 3919376C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV
1 R94BF 16 GY 1680205C1 1 M94MA 18 GY 3601686C1 3733609C1
2 R94BH 16 GY 1680205C1 2 M94MB 18 GY 3601686C1 3733609C1
3 M94MC 18 GY 3601686C1 3733609C1
WABCO 6S/6M LFR REAR WHL SPEED SNSR (HTB) WABCO 6S/6M R RR REAR MOD (HTB)
(9529) (9532)
3 2
CONNECTOR 6111844C1
CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV 1 M94BSA 18 GY 3601686C1 3733609C1
1 M94MD 18 GY 6111842C1 6111843C1 2 M94BTA 18 GY 3601686C1 3733609C1
2 M94ME 18 GY 6111842C1 6111843C1 3 M94BUA 18 GY 3601686C1 3733609C1
WABCO 6S/6M R FR REAR MOD (HTB) WABCO 6S/6M R FR REAE WHL SPEED SNSR (HTB)
(9534) (9535)
3 2
CONNECTOR 3919376C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV CONNECTOR 6111844C1

1 M94MJ 18 GY 3601686C1 3733609C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
2 M94MK 18 GY 3601686C1 3733609C1 1 M94MF 18 GY 6111842C1 6111843C1
3 M94ML 18 GY 3601686C1 3733609C1 2 M94MH 18 GY 6111842C1 6111843C1
WABCO 6S/6M L RR REAR MOD (HTB) WABCO 6S/6M L RR REAR WHEEL SPEED SNSR (HTB)
(9536) (9537)
3 2
CONNECTOR 3919376C1
CONNECTOR 6111844C1
1 M94BYA 18 GY 3601686C1 3733609C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
2 M94BZA 18 GY 3601686C1 3733609C1 1 M94BQA 18 GY 6111842C1 6111843C1
3 M94BPA 18 GY 3601686C1 3733609C1 2 M94BRA 18 GY 6111842C1 6111843C1

012 22NOV12 REVISED AND REDRAWN. D 91749K
75116N 20NOV10 AE08058107 131
523
14.185. CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A),

(9611), (9612), (9613), P. 132

CHAPTER 14
NAVISTAR, INC.
WABCO 6S/6M R RR REAR WHEEL SPEED SNSR (HTB) BENDIX RR LEFT WHEEL SPEED SENSOR
(9538) (9601D)
2 1
CONNECTOR 1684261C1
1 R94BQ 16 GY 1680205C1
1 M94BVA 18 GY 6111842C1 6111843C1
2 R94BR 16 GY 1680205C1
2 M94BWA 18 GY 6111842C1 6111843C1
BENDIX LEFT REAR MODULATOR BENDIX RR RIGHT WHEEL SPEED SENSOR

(9602B) (9603D)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL
BY REAR AXLE)
B 2 1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
C
CONNECTOR 1684261C1
BODY LOCK 1684263C1
A R94BY 16 GY 2033819C1 1652325C1 1 R94BV 16 GY 1680205C1
B R94BZ 16 GY 2033819C1 1652325C1 2 R94BW 16 GY 1680205C1
C R94BP 16 GY 2033819C1 1652325C1
BENDIX RR RIGHT MODULATOR BENDIX FR RIGHT WHEEL SPEED SENSOR

(9604A) (9611)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL
BY FRONT AXLE)
B
2 1
C

A R94BS 16 GY 2033819C1 1652325C1 CAV CIRC GAUGE COLOR TERMINAL
B R94BT 16 GY 2033819C1 1652325C1 1 R94BF 16 GY 1680205C1
C R94BU 16 GY 2033819C1 1652325C1 2 R94BH 16 GY 1680205C1
BENDIX FR LEFT MODULATOR

BENDIX FR LEFT WHEEL SPEED SENSOR (9613)
(9612) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)
B
2 1
C
CONNECTOR 1686834C1
BODY LOCK 1684263C1
CAV CIRC GAUGE COLOR TERMINAL A R94BA 16 GY 2033819C1 1652325C1
1 R94BD 16 GY 1680205C1 B R94BB 16 GY 2033819C1 1652325C1
2 R94BE 16 GY 1680205C1 C R94BC 16 GY 2033819C1 1652325C1

012 22NOV12 REVISED AND REDRAWN. D 91749K
61802Y 12MAR09 AE08058107 132
Figure 524 Connector Body Composite (9538), (9601D), (9602B), (9603D), (9604A), (9611), (9612),
(9613)
524
14.186. CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M),

(9716F), P. 133
Figure 525 Connector Body Composite (9614), (9635), (9715F), (9715M), (9716M), (9716F)
525
14.187. CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768),

(9769M), P. 134
Figure 526 Connector Body Composite (9718), (9736), (9737), (9737A), (9768), (9769M)
526
14.188. CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B),

(9779F), (9779F1), P. 135

CHAPTER 14
NAVISTAR, INC.
J1939 CENTER CHASSIS TO FWD CHASSIS

(9770M / 9770F)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
A A
CONNECTOR 1667741C1
B BODY LOCK 1667771C1 B CONNECTOR 1667740C1
BODY LOCK 1667771C1
C C
CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE
A* M5UB(+) 18 YL 1661875C1 3568570C1 A N5UB(+) 18 YL 1667742C1 3568570C1
A* M5UH(+) 18 YL 1661875C1 3568570C1 B PLUG - - - 2025431C1
B PLUG - - 2025431C1 - C N5UB(-) 18 GN 1667742C1 3568570C1
C M5UB(-) 18 GN 1661875C1 3568570C1
B* M5UH(-) 18 GN 1661875C1 3568570C1
IDLE CONTROL TEMP SENSOR

(9773/9773A/9773B)
2 1
1 R41-G 16 TN 3518963C1
2 R41AA 16 TN 3518963C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1
DAYCAB TRAILER SOCKET # 2

(9779F)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
A* N58U 10 BK 2025425C1 1667735C1
A# N58T 10 BK 2025425C1 1667735C1
A
B* N56U 10 YL 2025425C1 1667735C1
B B# N56T 10 YL 2025425C1 1667735C1
C* N57U 10 LTGN 2025425C1 1667735C1
C
C# N57T 10 LTGN 2025425C1 1667735C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1 * TRAILER SOCKET W/ BOC & EOF
# TRAILER SOCKET W/ BOC
TRAMEC TRAILER SOCKET #12

(9779F1)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

A
A N58T 10 BK 2025425C1 1667735C1
B B N56T 10 YL 2025425C1 1667735C1
C N57T 10 LTGN 2025425C1 1667735C1
C
CONNECTOR 1667732C1
BODY LOCK 1667734C1

0486 23OCT12 MOVED R/D 9770M/F, C 91708E
9773/A/B,9779F FROM SH 134. 61802Y 12MAR09 AE08058107 135
Figure 527 Connector Body Composite (9770M), (9770F), (9773), (9773A), (9773B), (9779F), (9779F1)
527
14.189. CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M),

(9783M), (9783F), P. 136
Figure 528 Connector Body Composite (9780), (9780M) (9780M1), (9781F), (9782M), (9783M), (9783F)
528
14.190. CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M),

(9790MA), P. 137

CHAPTER 14
NAVISTAR, INC.
TRAILER SOCKET 1
(9784M)
(LOCATED AT END OF FRAME - LEFT SIDE)
A# N94U 10 DKBL 1687847C1 0589390C1
D A* N94T 10 YL 1687847C1 0589390C1

B# N68U 10 BN 1687847C1 0589390C1
C
B* N68T 10 RD 1687847C1 0589390C1
B C# N70T 10 RD 1687847C1 0589390C1
C* N70U 10 RD 1687847C1 0589390C1
A
D N72V 12 DKBL 2033816C1 0589391C1
CONNECTOR 3535482C1
BODY LOCK 3535483C1 * W/ TRAILER SOCKET DAYCAB
# W/ TRAILER SOCKET DAYCAB & EOF
TRAILER SOCKET 2
(*9789F / @9789FA)
B
C A R58W 10 BK 2025425C1 1667735C1
B R56W 10 YL 2025425C1 1667735C1
C R57W 10 LTGN 2025425C1 1667735C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
* TRAILER SOCKET (4X2)

@ TRAILER SOCKET (6X4)
TRAILER SOCKET 1 (4X2)

(*9790M / @9790MA)

A R70W 10 RD 1667737C1 1667735C1
C
B R68W 10 BN 1667737C1 1667735C1
B C R94W 10 DKBL 1667737C1 1667735C1
* TRAILER SOCKET (4X2)

CONNECTOR 1667733C1 @ TRAILER SOCKET (6X4)
BODY LOCK 1667734C1

0486 23OCT12 MOVED CONN 9784M, B 91708E
FROM SH 136. 75116N 20NOV10 AE08058107 137
Figure 529 Connector Body Composite (9784M), (9789F), (9789FA), (9790M), (9790MA)
529
14.191. CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138

CHAPTER 14
NAVISTAR, INC.
CONNECTION TO REAR / CENTER CHASSIS HARNESS

(9800F / 9800M)
13 1 1 13
12 12
24
24
CONNECTOR 3558022C1
BODY LOCK 3558056C1
CONNECTOR 3558026C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 3558056C1
1* R71BA 12 OR 3559037C1 3575783C1

1* R71BA 12 WH 3559037C1 3575783C1
2 R56A 14 OR 3559037C1 3575783C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
3 R57A 14 OR 3559037C1 3575783C1 1 N71BA 14 OR 3559035C1 3575783C1
4 R68A 14 BN 3559037C1 3575783C1 2 N56A 14 OR 3559035C1 3575783C1
5* R10-G 12 WH 3559037C1 3575783C1 3 N57A 14 OR 3559035C1 3575783C1
5* R10-G 16 WH 3559037C1 3509903C1 4 N68A 14 BN 3559035C1 3575783C1
6* R32A 18 TN 3559036C1 3509903C1 5 N10-G 12 WH 3559035C1 3575783C1
6* R32 18 TN 3559036C1 3509903C1 6 N32A 18 TN 3509874C1 3509903C1
7* R9A 18 GY 3559036C1 3509903C1 7 N9BF 18 GY 3509874C1 3509903C1
7* R9 18 GY 3559036C1 3509903C1 8 N32 18 TN 3509874C1 3509903C1
7* R9C 18 GY 3559036C1 3509903C1 9 N49 18 GY 3509874C1 3509903C1
8 R32 18 TN 3559036C1 3509903C1 10 N49-G 18 WH 3509874C1 3509903C1
9 R49 18 GY 3559036C1 3509903C1 11 N49A 18 GY 3509874C1 3509903C1
10* R49-GC 18 WH 3559036C1 3509903C1 12 PLUG - - 3532129C1 -
10* R49-G 18 WH 3559036C1 3509903C1 13 N94BA 16 GY 3559035C1 3509903C1
11 R49A 18 GY 3559036C1 3509903C1 14 N94BB 16 GY 3559035C1 3509903C1
12 R58AC 16 BN 3559037C1 3509903C1 15 N94BC 16 GY 3559035C1 3509903C1
13@ R94BA 16 GY 3559037C1 3509903C1 16 N94BD 16 GY 3559035C1 3509903C1
13# [R94MA] 18 GY 3559036C1 3509903C1 17 N94BE 16 GY 3559035C1 3509903C1
14@ R94BB 16 GY 3559037C1 3509903C1 18 N94BF 16 GY 3559035C1 3509903C1
14# [R94MB] 18 GY 3559036C1 3509903C1 19 N94BH 16 GY 3559035C1 3509903C1
15@ R94BC 16 GY 3559037C1 3509903C1 20 N94BJ 14 GY 3559035C1 3509903C1
15# [R94MC] 18 GY 3559036C1 3509903C1 21 N94BK 16 GY 3559035C1 3509903C1
16@ R94BD 16 GY 3559037C1 3509903C1 22 N94BL 14 GY 3559035C1 3509903C1
16# [R94MD] 18 GY 3559036C1 3509903C1 23 N94BM 16 GY 3559035C1 3509903C1
17@ R94BE 16 GY 3559037C1 3509903C1 24 N94BN 16 GY 3559035C1 3509903C1
17# [R94ME] 18 GY 3559036C1 3509903C1
18@ R94BF 16 GY 3559037C1 3509903C1 * MUTUALLY EXCLUSIVE
18# [R94MF] 18 GY 3559036C1 3509903C1 @ W/ BENDIX ABS
# W/ WABCO ABS
19@ R94BH 16 GY 3559037C1 3509903C1
19# [R94MH] 18 GY 3559036C1 3509903C1
20@ R94BJ 16 GY 3559037C1 3509903C1
20# [R94MJ] 18 GY 3559036C1 3509903C1
21@ R94BK 16 GY 3559037C1 3509903C1
21# [R94MK] 18 GY 3559036C1 3509903C1
22@ R94BL 16 GY 3559037C1 3509903C1
22# [R94ML] 18 GY 3559036C1 3509903C1
23@ R94BM 16 GY 3559037C1 3509903C1
23# [R94MM] 18 GY 3559036C1 3509903C1
24@ R94BN 16 GY 3559037C1 3509903C1
24# [R94MN] 18 GY 3559036C1 3509903C1

- - ADDED LONESTAR IN A 75116N
TITLE. WAS SHEET 131. 75116N 20NOV10 AE08058107 138
Figure 530 Connector Body Composite (9800F), (9800M)
530
14.192. CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139

CHAPTER 14
NAVISTAR, INC.
CENTER / REAR PROGNOSTICS & DIAGNOSTICS

(9801M / 9801F)
H G F E D C B A
A B C D E F G H
J K L M N P R S
S R P N M L K J
CONNECTOR 3533853C1
CONNECTOR 3533852C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE A R108VB 16 TN 3534160C1 3535428C1
A N108VB 16 TN 3534162C1 3535428C1 B R107-GC 18 TN 3535305C1 3535424C1
B N107-GC 18 TN 3535303C1 3535424C1 C R107C 18 TN 3535305C1 3535424C1
C N107C 18 TN 3535303C1 3535424C1 D R108F 18 TN 3535305C1 3535424C1
D N108F 18 TN 3535303C1 3535424C1 E R108E 18 TN 3535305C1 3535424C1
E N108E 18 TN 3535303C1 3535424C1 F* R108D 18 TN 3535305C1 3535424C1
F N108D 18 TN 3535303C1 3535424C1 F# R108DA 18 TN 3535305C1 3535424C1
G N108C 18 TN 3535303C1 3535424C1 G* R108C 18 TN 3535305C1 3535424C1
H N107B 18 TN 3534162C1 3535427C1 G# R108CA 18 TN 3535305C1 3535424C1
J N108ZB 16 TN 3534162C1 3535428C1 H R107B 18 TN 3534160C1 3535427C1
K N22ZB 18 TN 3535303C1 3535424C1 J R108ZB 16 TN 3534160C1 3535428C1
L N22VB 18 TN 3535303C1 3535424C1 K R22ZB 20 TN 3535304C1 3535423C1
M N22B 18 TN 3535303C1 3535424C1 L R22VB 20 TN 3535304C1 3535423C1
N N22ZC 18 TN 3535303C1 3535424C1 M R22B 20 TN 3535304C1 3535423C1
P N22VC 18 TN 3535303C1 3535424C1 N R22ZC 20 TN 3535304C1 3535423C1
R N22C 18 TN 3535303C1 3535424C1 P R22VC 20 TN 3535304C1 3535423C1
S N107-GB 18 TN 3534162C1 3535427C1 R R22C 20 TN 3535304C1 3535423C1
S R107-GD 18 TN 3534160C1 3535427C1
* W/ SLACK ADJUSTER SENSOR 4X2

# W/ SLACK ADJUSTER SENSOR 6X4

0486 04JAN12 ADDED LONESTAR IN A 75116N
TITLE. WAS SH 132. 75116N 20NOV10 AE08058107 139
Figure 531 Connector Body Composite (9801M), (9801F)
531

CHAPTER 14
NAVISTAR, INC.
FRONT AXLE TEMP SENDER

(9811)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
B
A A R32 18 TN 0587576C1 1652325C1
B R9C 18 GY 0587576C1 1652325C1
REAR AXLE TEMP (6X4) SENDER

(9812)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)
B A R32A 18 TN 0587576C1 1652325C1

B R9B 18 GY 0587576C1 1652325C1
REAR AXLE TEMP SENDER (4X2)

(9813)

B A R32A 18 TN 0587576C1 1652325C1
B R9 18 GY 0587576C1 1652325C1

- - ADDED LONESTAR IN A 75116N
532

CHAPTER 14
NAVISTAR, INC.
6X4 FORWARD REAR AXLE DIFF

LOCKED INDICATOR SWITCH
(9814)
(LOCATED ON FRONT OF FORWARD REAR AXLE)

A
A* R49A 18 GY 0587578C1 1652325C1
A# R49 18 GY 0587578C1 1652325C1
B
B* R49-GB 18 WH 0587578C1 1652325C1
B# R49-G 18 WH 0587578C1 1652325C1
* W/ TWO DIFF LOCK WARN LIGHT (6X4)
# W/ ONE DIFF LOCK WARN LIGHT(6X4) W/ TAG
6X4 REAR REAR AXLE DIFF

(9815)
(LOCATED ON FRONT OF REAR REAR AXLE)
A A R49 18 GY 0587578C1 1652325C1

B* R49-G 18 WH 0587578C1 1652325C1
B B# R49-GA 18 WH 0587578C1 1652325C1
* W/ ONE DIFF LOCK WARN LIGHT

# W/ TWO DIFF LOCK WARN LIGHT
4X2 REAR AXLE DIFF

(9816)
(LOCATED ON FRONT OF REAR AXLE)

A
A R49 18 GY 0587578C1 1652325C1
B B R49-G 18 WH 0587578C1 1652325C1

TITLE. WAS SH 134. 75116N 20NOV10

AE08058107 141
533
14.195. CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142

CHAPTER 14
NAVISTAR, INC.
REAR LOAD INDICATOR

(9830 - 4X2)
(9832 - 6X4)
(LOCATED ON REAR SUSPENSION AIR BAG:

LEFT SIDE - 6X4
RIGHT SIDE 4X2)

B
C A R109B 18 GY 1651943C1
A B R106B 18 GY 1651943C1
C R61B 18 GY 1651943C1
CONNECTOR 1678137C1
LOAD INDICATOR CENTER CHASSIS / REAR CHASSIS

(9865F / 9865M)
A A
B B
C C
A N109B 18 GY 1667742C1 1661872C1 A R109B 18 GY 1661875C1 1661872C1
B N106B 18 GY 1667742C1 1661872C1 B R106B 18 GY 1661875C1 1661872C1
C N61B 18 GY 1667742C1 1661872C1 C R61B 18 GY 1661875C1 1661872C1

Figure 534 Connector Body Composite (9830), (9832), (9865F), (9865M)
534

CHAPTER 14
NAVISTAR, INC.
LEFT SIDE AIR DRYER

(9900)
(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
B
B
A A
CONNECTOR 1673790C1
A N39 16 GY 2033819C1 1652325C1 A N39 16 GY 2033819C1 1652325C1
B N39-G 16 WH 2033819C1 1652325C1 B N39-G 16 WH 2033819C1 1652325C1
* W/CUSTOMER SUPPLIED LIGHTS
CUSTOMER SUPPLIED LIGHTS

(9900)
B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R10-GP 16 WH 2033819C1 1652325C1
A B R58AC 16 BN 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
LEFT SIDE DUAL AIR DRYER

(9901)
(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
A
B A N39 16 GY 0587577C1 1652325C1
B N39-G 16 WH 0587577C1 1652325C1
LEFT SIDE AIR DRYER

(9902)
(LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

A A N39 16 GY 2033819C1 1652325C1
B N39-G 16 WH 2033819C1 1652325C1
CONNECTOR 1673790C1
BODY LOCK 1673791C1

- - SH WAS 136, ADDED: A 75116N
9900, LONESTAR. MOVED 9902 ON SH 144. 75116N 20NOV10 AE08058107 143
535

CHAPTER 14
NAVISTAR, INC.
ABS TRAILER SOCKET/ AUX TRAILER SOCKET/ EOF TRAILER SOCKET

(9902)
(LOCATED ON BACK OF CAB AND END OF FRAME)
BROWN
GREEN
RED
WHITE
BLACK
YELLOW
BLUE
FRONT AXLE TEMP SENDER

(9911)
FORWARD REAR AXLE)
A CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B A R32 18 TN 0587576C1 1652325C1
B R9C 18 GY 0587576C1 1652325C1
A
REAR AXLE TEMP SENDER

(9912)
REAR REAR AXLE)

B A R32A 18 TN 0587576C1 1652325C1
B R9B 18 GY 0587576C1 1652325C1
A

75116N 20NOV10
AE08058107 144
536

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Euro IV - Colombia

Electrical Circuit Diagrams - ProStar

2701 Navistar Drive, Lisle, IL 60532 USA

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TABLE OF CONTENTS (CONT.)

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

TABLE OF CONTENTS (CONT.)

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

TABLE OF CONTENTS (CONT.)

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

TABLE OF CONTENTS (CONT.)

10.27. BRAKE SENSOR – WEAR / STROKE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 276

11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289

12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

TABLE OF CONTENTS (CONT.)

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

14.158.CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456),

TABLE OF CONTENTS (CONT.)

14.188.CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B),

INSTRUCTIONS AND CHARTS (CHAPTER 2)

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DIAGRAM, PROSTAR. 61802Y 09MAR09 AE08058095 001

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ACCELERATOR POSITION SENSOR APS LIGHT COMMERCIAL TRANSMISSION LCT

AUDIO VIDEO INTERFACE AVI MULTIPLEX SWITCH MODULE MSM

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DIAGRAM, PROSTAR. 61802Y 09MAR09 AE08058095 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DIAGRAM, PROSTAR. 61802Y 09MAR09 AE08058095 003

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DIAGRAM, PROSTAR. 61802Y 09MAR09 AE08058095 004

Figure 4 Circuit Number Identification and Color