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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Air Compressor Sealing Plug , With Aluminum 59 (80)
Sealing Washer
Air Compressor Mounting Bolts
Step 1 44 (60)
Step 2 Additional 120 Degrees
Air Intake Pipe From Air Filter To Turbocharger
Mounting Bolts 44 (60)
Coupling Compressor Pipe, Suction Side 81 (110)(8)
Back Pressure Valve Assembly Mounting Bolts 44 (60)
Camshaft Gear Mounting Bolts (18)
Step 1 44 (60)
Step 2 Additional 45 Degrees
Compressor Pipe 01, Suction Side
Union Nut, Valve Cover Side 65 (90)
Connecting Rod (6)
Step 1 37 (50)
Step 2 96 (130)
Step 3 Additional 90 Degrees
Crankshaft (6)
Step 1 52 (70)
Step 2 185 (250)
Step 3 Additional 150 Degrees
Cylinder Head Mounting Bolts Fig. 11
M18 52 (70) (5)
M18 184 (250)
M18 Additional 90 Degrees
M18 Additional 90 Degrees
M12 44 (60) (5)
M12 Additional 120 Degrees (5)
DPF Control Valve
Banjo Fitting 37 (50) (8)
EGR Control Valve
Mounting Bolts M10 44 (60)
Engine Mountings On Transmission Housing
Mounting Bolts 184 (260)
Exhaust Bracket

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Step 1 44 (60)
Step 2 Additional 45 Degrees
Exhaust Pipe Bracket
Mounting Bolts 44 (60)
Exhaust Manifold
Mounting Bolts M10 44 (60)(1)
Fixing Frame
Mounting Bolts 82 (110)(18)
Flywheel
Step 1 59 (80)
Step 2 192 (260)
Step 3 Additional 120 Degrees
Flywheel Housing
Flywheel Housing Mounting Bolts 82 (110)
Front Engine Bracket
Mounting Bolts 80 (110)
Fuel Dosing Module, EAS
Banjo Fittings 44 (60) (8)
Fuel Filter Assembly
Studs M10 44 (60)
Banjo Fitting 44 (60) (8)
Fuel Filter Return
Banjo Fitting M14 37 (50) (8)
Fuel Intake Module
Bottom Banjo Fitting 37 (50) (8)
Flywheel Housing Bolts (19) 82 (110)
Idler Gear Mounting Bolts 125 (170)(18)
Injector Leak Pipe
Banjo Fitting M14 37 (50)(8)
Banjo Fitting, Non-Return Valve 37 (50)(8)
Oil Pipe, Delivery Side
Oil Pipe Banjo Fitting 66 (90)(8)
Oil Pump
Mounting Bolts, Pump To Engine 44 (60)(18)
Poly-V-Belt, Idler Pulley
Mounting Bolt 81 (110)
Pump Unit, PMCI Mounting Bolts
Step 1 44 (60) (13)
Step 2 Additional 90 Degrees

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Rocker Seat Mounting Bolts


Step 1 44 (60)(6), (7)
Step 2 Additional 120 Degrees
Strainer Basket Mounting Bolts 44 (60) (8), (18)
Starter Motor Mounting Bolts 58 (79)
Tandem Pump Mounting Bolts 44 (60)
Temperature Sensor 124 (14)
Tensioner Pulley (Left Hand )
Tensioner Mounting Bolt 44 (60)
Tensioner Pulley Mounting Bolt 78 (105)
Tensioner Pulley (Left Hand )
Pulley Mounting Bolt 78 (105)
Tensioner Mounting Bolt 44 (60)
Idler Pulley Mounting Bolts 44 (60)
Timing Gears
Camshaft Gear Mounting Bolts 44 (60)(18)
Idler Gear Mounting Bolt 125 (170)(18)
Venturi (EGR System)
Mounting Bolts, Bracket To Engine 44 (60)
Mounting Bolts, Venturi To Bracket 44 (60)
Vibration Damper
Vibration Damper Mounting Bolts 44 (60) (18)
VTG Turbocharger Studs 81 (110)
VTG Turbocharger To Manifold Mounting Bolts
Step 1 44 (60)(14)
Step 2 Additional 120 Degrees
Inch. Lbs. (N.m)
Air Compressor Sealing Plug With Copper Washer 310 (35)
Air Intake System Mounting Bolts 266 (30)
Air Bleed Pipe
Union Nut 354 (40)
Mounting Bolt, Pipe Clip 266 (30)
Banjo Fitting M12 354 (40)
12 Point Socket Head Screws
Air Compressor Sealing Plug , With Copper Sealing 310 (35)
Washer
Air Intake Pipe From Air Filter To Turbocharger
Humidity Sensor 133 (15)
Hose Clamp 115 (13)
Air Intake Pipe, Inlet Manifold Mounting Bolts 266 (30)

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Air Intake Pipe, Sensor


Union Nut 195 (20)
Coupling 266 (30)
Mounting Bolt, Pipe Clip 266 (30)
Alternator Bracket
Mounting Bolts M8 266 (30)
Mounting Bolts M6 124 (14)
Back Pressure Valve Assembly
Mounting Bolts 266 (30) Fig. 17
Union Nut, Cylinder Air Pipe 266 (30)
Mounting Bolt, Pipe Clip 266 (30)
Blanking Plate, Flywheel Housing Mounting Bolts 266 (30)
Bracket, Electrical System Mounting Bolts 124 (14)
Camshaft Sensor Mounting Screw 88 (10)
Centrifugal Filter Screw Cap 354 (40)(17)
Coolant Piping, Turbo Outlet
Mounting Bolts 266 (30)
Banjo Fitting 266 (30)
Union Nut 354 (40)
Banjo Fitting 443 (50)
Coolant Piping, Turbo Supply
Banjo Fitting 177 (20)
Union Nut 266 (30)
Mounting Bolt 266 (30)
Crankshaft Gear Mounting Bolts 84 (9.5)
Crankshaft Sensor Mounting Screw 88 (10)
Cylinder Block Cover 12 Point Bolts 372 (42)
Cylinder Block Cover Mounting Bolts 266 (30)
Drain Plugs, Oil Module 133 (15)
DPF Control Valve
Studs And Mounting Nuts 266 (30)(8)
Banjo Fitting 266 (30)(8)
Banjo Fitting 354 (40)(8)
Pressure Sensor 120 (13.6)
Shutoff Valve 124 (14)
Mounting Bolts 266 (30)
Electronic Unit Mounting Bolts 266 (30)
Engine Wiring Harness
Mounting Bolts 266 (30)
Mustered Stud/Connecting Pin (M8) 266 (30)

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Mounting Screw 177 (20)


Exhaust Bracket
Step 1 400 (45)
Step 2 Additional 60 Degrees
Mounting Bolt, Pipe Clip 266 (30)
Mounting Bolt, Wiring Harness 266 (30)
Exhaust Heat Shield Mounting Bolts 266 (30) (1)
Fixation Plate Mounting Bolts 266 (30)
Fuel Dosing Module, EAS
Mounting Bolts 80 (9)(8)
Union Nut , Fuel Piping 133 (15)
Mounting Bolt 266 (30)
Fuel Filter Assembly
Mounting Nuts M8 266 (30)
Mounting Bolt 266 (30)
Union Nut 239 (27)(8)
Coupling 354 (40)
Bleed Screw 53 (6)
Banjo Fitting (13) 266 (30)(8)
Mounting Bolt M8 266 (30)
Fuel Filter Return Pipe
Banjo Fitting M10 266 (30)(8)
Mounting Bolt, Pipe Clip 266 (30)
Fuel Injection Pipe Union Nut , Injector Side
Step 1 266 (30)(15), (16)
Step 2 Additional 60 Degrees
Fuel Injection Pipe Union Nut, Pump Side
Step 1 133 (15)(15)
Step 2 Additional 60 Degrees
Fuel Intake Module
Studs And Mounting Bolts (8) 266 (30)
Top Left Banjo Fitting (8) 266 (30)
Top Right Banjo Fitting (8) 354 (40)
Pressure Sensor 120 (13.6)
Shutoff Valve 124 (14)
Fuel Lift Pump Knob 27 (3)
Hose Clamp 106 (12)
Hose-Pipe Clip 106 (12)(2)
Injector, PMCI Mounting Bolt, Locking Bracket

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Step 1 266 (30)(13)


Step 2 Additional 90 Degrees
Locking Bracket Mounting Bolts
Step 1 266 (30) (13)
Step 2 Additional 90 Degrees
Intake Air Boost Pressure Sensor 266 (30)
Locking Plate Mounting Bolts 266 (30)(18)
Oil Dipstick Tube Mounting Bolt 266 (30)
Oil Filter Screw Cap 354 (40)(17)
Oil Module Mounting Bolts 266 (30)(4)
Oil Nozzle Mounting Bolt 266 (30) (8), (18)
Oil Outlet Pipe Mounting Bolt 266 (30)
Oil Pipe, Delivery Side
Mounting Bolts, Oil Pipe Flange 266 (30)
Oil Pan Mounting Bolts 266 (30)
Oil Pump
Pressure Control Valve Plug 239 (27)(18)
Plug M10 X 1.0 142 (16)(18)
Pump Housing Bolts 212 (24)
Pulse Ring Mounting Bolts 266 (30)(18)
Pump Unit Lifter Fixation Bolt 407 (46)(20), (21)
PWM Control Valve
Mounting Nut 266 (30)
Mounting Bolts 266 (30)
Stud 266 (30)
Coupling 266 (30)
Union Nut 266 (30)
Starter Motor
Mounting Nut 36 (4)
Mounting Nut 221 (25)
Tensioner Pulley (Left Hand ), Bracket Mounting 266 (30)
Bolts
Timing Gears
Camshaft Locking Plate Mounting Bolts 266 (30)(18)
Crankshaft Seal Cover Mounting Bolts 266 (30)
Mounting Bolts For Pulse Disc On Camshaft 266 (30)(18)
Valve Cover Mounting Bolts 177 (20) Fig. 17, (3)
Valve Lifters Fixation Bolt 407 (46) (20)
Venturi (EGR System)

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Hose-Pipe Clips 106 (12)


Couplings, Pipes 354 (40)
(1) Apply A Layer Of Copaslip To Bolt Thread

(2) Always Replace Hose-Pipe Clips, Gaskets, And Flexible Pipes

(3) Always Install A New Valve Cover Gasket

(4) Always Use A New Oil Module Gasket Set

(5) Lubricate Bearing Surface Of Bolt Heads Of M18 and M12 Bolts With Clean Engine Oil.
Reuse Mounting Bolts Only When A New Nut Can Be Tightened By Hand On Complete
Cleaned Bolt Thread. Lubricate With Clean Engine Oil.

(6) Reuse Mounting Bolts Only When A New Nut Can Be Tightened By Hand On Complete
Cleaned Bolt Thread. Lubricate With Clean Engine Oil

(7) Lubricate Bearing Surface Of Mounting Bolt Heads With Clean Engine Oil, Before
Installation

(8) Install A New Copper Sealing Washer

() Use Oil Nozzles Once Only

() Inspect Sealing Rings Before Installing Oil Pipe, Delivery/Suction Side

() Use New Mounting Bolts

() Use A Second Spanner

(13) Use Bolts Once Only

(14) Use Stud, Bush, And Nut Only Once

(15) Use Fuel Injection Pipe Only Once


(16) do Not Remove Lubricant From New Fuel Injection Pipe

(17) Use Only A Hexagonal Socket

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(18) Use Loctite 243

(19) Use Loctite 510

(20) Use Loctite 542


(21) use Pump Unit Lifters Only Once

() Always Install New Valve Lifters If Camshaft Is Replaced

Fig. 11: Cylinder Head Mounting Bolts Tightening Sequence

Fig. 17: Valve Cover Bolts Tightening Sequence

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