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US, Canada, Mexico

Electrical Circuit Diagrams - 9900 Series


ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams

9900 Series

0000003261

Navistar, Inc.
September 2018
Revision 3

2701 Navistar Drive, Lisle, IL 60532 USA

© 2018 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS

TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 1
2.2. ACRONYMS, P. 2. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . . 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONTINUED), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONTINUED), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7.. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . . 8
2.9. SCHEMATIC SYMBOL CHART, P. 9. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 9
2.10. SCHEMATIC SYMBOL CHART (CONTINUED), P. 10. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. 10
2.11. SCHEMATIC SYMBOL CHART (CONTINUED), P. 11. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 11
2.12. SCHEMATIC SYMBOL CHART (CONTINUED), P. 12. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. 12

3. 12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 13
3.2. BATTERY FEED WITH ENGINE BRAKE (CONTINUED), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3. BATTERY FEED WITH ENGINE BRAKE (CONTINUED), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4. BATTERY FEED WITH ENGINE BRAKE (CONTINUED), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5.. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. 17
3.6. BATTERY FEED WITHOUT ENGINE BRAKE (CONTINUED), P. 6.. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. 18
3.7. BATTERY FEED WITHOUT ENGINE BRAKE (CONTINUED), P. 7.. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. 19
3.8. IGNITION FEED, P. 8.. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. 20
3.9. IGNITION FEED (CONTINUED), P. 9. . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . 21
3.10. IGNITION FEED (CONTINUED), P. 10. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 22
3.11. POWER FEED, P. 11.. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 23
3.12. ACCESSORY FEED, P. 12. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 24
3.13. CAB J1939 DATA LINK, P. 13. .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 25
3.14. CAB J1939 DATA LINK (CONTINUED), P. 14. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . 26
3.15. DIAGNOSTIC DATA LINK, P. 15. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 27
3.16. GROUND – IP, P. 16. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 28
3.17. GROUND – IP (CONTINUED), P. 17. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 29
3.18. GROUND – IP (CONTINUED), P. 18. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 30
3.19. GROUND – IP (CONTINUED), P. 19. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 31
3.20. ZERO VOLT REFERENCE, P. 20.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. 32
3.21. PANEL LIGHT ADAPTER, P. 21. . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 33
3.22. ECA POWER, P. 22.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 34
3.23. START FEED ADAPTER, P. 23. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . 35
3.24. GROUND ADAPTER, P. 24. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. 36
3.25. 137M DATA LINK, P. 25.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . 37
3.26. SART MODULE, P. 26.. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 38
3.27. BATTERY DISCHARGE PROTECTION SYSTEM, P. 27. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 39

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40


4.1. CIGAR LIGHTER, P. 1. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. 40
4.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3. ELECTRIC WINDOW – RIGHT, P. 3.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . 42
4.4. DEFROSTER FAN – SINGLE AND DUAL, P. 4. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . 43
4.5. ELECTRIC HORN, P. 5.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 44
4.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.7. LEFT AND RIGHT MOTORIZED MIRRORS, P. 7.. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 46

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TABLE OF CONTENTS (CONT.)


4.8. DUAL AXIS MOTORIZED MIRRORS, P. 8. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. . 47
4.9. POWER SOURCE (CB), P. 9. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . . 48
4.10. RADIO – CB COMMUNICATION PACKAGE, P. 10. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. 49
4.11. RADIO – CAB SPEAKERS, P. 11. . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. 50
4.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . 51
4.13. ELECTRIC LOCK – RIGHT AND LEFT (CONTINUED), P. 13. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . . 52
4.14. TEMPERATURE / COMPASS DISPLAY, P. 14. . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . 53
4.15. HEATED SEAT – DRIVER, P. 15. .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 54
4.16. HEATED SEAT – PASSENGER, P. 16. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55
4.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17. . . . . . . . . . . . . 56
4.18. TELEGRAPHIC ADAPTER MODULE, P. 18. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . . 57
4.19. SPARE SWITCHES, P. 19. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. 58
4.20. SPARE SWITCHES (CONTINUED), P. 20. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 59
4.21. SPARE SWITCHES AND AXLE CONTROL SWITCHES, P. 21. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . 60
4.22. THROTTLE EFFECTS, P. 22.. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . . 61

5. CHARGING AND CRANKING (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62


5.1. STARTER INTERLOCK, P. 1. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. 62
5.2. STARTER INTERLOCK (CONTINUED), P. 2. . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. 63
5.3. STARTER INTERLOCK (CONTINUED), P. 3. . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. 64
5.4. ENGINE – CHARGING CIRCUITS, P. 4. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. . 65
5.5. ENGINE – CHARGING CIRCUITS (CONTINUED), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


6.1. FAN WIRING – IBB ENGINE, P. 1. . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . 67
6.2. FAN WIRING – IBB ENGINE (CONTINUED), P. 2. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . 68
6.3. FAN WIRING – VARIABLE SPEED FAN DRIVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.4. FAN WIRING – FAN AND ETHER START WITH ISX ENGINE, P. 4.. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. 70
6.5. FAN WIRING – FAN DRIVE AND OVERRIDE SWITCH, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

7. ENGINE SYSTEM (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72


7.1. ELECTRONICS ENGINE CONTROL (ISX ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 72
7.2. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONTINUED), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . 73
7.3. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONTINUED), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . 74
7.4. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONTINUED), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . 75
7.5. ISX 2013 DEF AND AFTERTREATMENT, P. 5. . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . . 76
7.6. ISX 2013 DEF AND AFTERTREATMENT (CONTINUED), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.7. ISX 2013 DEF AND AFTERTREATMENT (CONTINUED), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.8. ISX 2013 DEF AND AFTERTREATMENT (CONTINUED), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.9. 15L ISX ENGINE THROTTLE POSITION, P. 9. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 80
7.10. ELECTRONIC ENGINE CONTROLS (ISX ENGINE) (CONTINUED), P. 10. . . . . . . . . . . . . . . . . . . . . . . 81
7.11. ELECTRONIC ENGINE CONTROLS (ISX ENGINE) (CONTINUED), P. 11. . .. . . .. . .. . .. . . .. . .. . . . 82
7.12. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.13. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 13. . . . . . . . . . . . . . . . . 84
7.14. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 14. . . . . . . . . . . . . . . . . 85
7.15. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 15. . . . . . . . . . . . . . . . . 86
7.16. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 16. . . . . . . . . . . . . . . . . 87
7.17. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 17. . . . . . . . . . . . . . . . . 88
7.18. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 18. . . . . . . . . . . . . . . . . 89
7.19. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 19. . . . . . . . . . . . . . . . . 90
7.20. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 20. . . . . . . . . . . . . . . . . 91

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7.21. AFTERTREATMENT CONTROL, P. 21. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 92
7.22. AFTERTREATMENT CONTROL (CONTINUED), P. 22. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 93
7.23. AFTERTREATMENT CONTROL (CONTINUED), P. 23. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 94
7.24. AUXILIARY SPEED SENSOR WITH ALLISON TRANSMISSION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.25. BODY BUILDER WITH ENGINE CONTROL PTO, P. 25. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . 96
7.26. CABLE ASM ALTERNATIVE REMOTE SENSE, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
7.27. ENGINE SHUT DOWN RELAY, P. 27. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. 98
7.28. ELECTRONICS ENGINE CONTROLS CUMMINS ICON, P. 28. .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . 99
7.29. ELECTRONICS ENGINE CONTROLS CUMMINS ICON (CONTINUED), P. 29. . . . . . . . . . . . . . . . . 100

8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101


8.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE LIGHTS, P. 1. . .. .. .. .. . .. .. .. .. . .. .. .. .. . 101
8.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS, P. 2. . . . . 102
8.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO START
LIGHT, P. 3. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 103
8.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 104
8.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR, AND
REAR-REAR TEMPERATURE GAUGE, P. 5. . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 105
8.6. MANIFOLD PRESSURE GAUGE, P. 6. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
8.7. TURBO BOOST GAUGE, P. 7. .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 107
8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 108
8.9. ENGINE WATER TEMPERATURE ENGINE OIL PRESSURE SPEEDOMETER AND
TACHOMETER GAUGE, P. 9.. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 109
8.10. DIFFERENTIAL LOCK WARNING LAMPS AND ABS CLUSTER WARNING LIGHTS, P. 10. .. 110
8.11. DIFFERENTIAL LOCK WARNING LAMPS AND ABS CLUSTER WARNING LIGHTS
(CONTINUED), P. 11. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 111
8.12. FUEL GAUGE CIRCUITRY (DUAL TANK) WITH 115 / 150 GAL., P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . 112
8.13. AXLE TEMPERATURE GAUGES, P. 13. . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . 113
8.14. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 14. . . . . . . . . . . . . . . . . . . . . . . 114
8.15. IDEAL CONTROL TEMPERATURE SENSOR, P. 15.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . 115
8.16. DEF GAUGE, P. 16. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . 116
8.17. CLUTCH STARTER INTERLOCK, P. 17. . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . 117

9. LIGHTING SYSTEM CLUTCH START INTERLOCK (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118


9.1. BACK-UP LIGHTS, P. 1.. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . 118
9.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.3. CAB CLEARANCE LIGHTS, P. 3. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . . 120
9.4. WORK LIGHT WIRING TRAILER HOOK-UP LIGHT, P. 4. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.5. CAB DOME, READING, AND COURTESY LIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.6. CAB DOME, READING, AND COURTESY LIGHTS (CONTINUED), P. 6. . . . . . . . . . . . . . . . . . . . . . . . 123
9.7. DAYTIME RUNNING LIGHTS, P. 7.. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . 124
9.8. FOG LIGHTS, P. 8.. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 125
9.9. HEADLIGHT SWITCH AND DIMMER SWITCH, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
9.10. HEADLIGHTS – WITH BUMPER MOUNTED MARKER LIGHT, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9.11. HEADLIGHTS – WITHOUT BUMPER MOUNTED MARKER LIGHT, P. 11. .. . . . . . .. . . . . . .. . . . . . . 128
9.12. PANEL LIGHTS, P. 12. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . 129
9.13. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 13. . . . . . . . . . . . . . 130
9.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14.. . .. . . .. . .. . .. . .. . . 131
9.15. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 132
9.16. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONTINUED), P. 16.. .. .. .. .. .. .. .. .. .. . 133
9.17. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONTINUED), P. 17.. .. .. .. .. .. .. .. .. .. . 134

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9.18. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 18. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. 135
9.19. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2) (CONTINUED), P. 19. .. .. .. .. .. .. .. .. .. .. 136
9.20. ECE LIGHTS, P. 20.. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 137
9.21. BEACON AND TAIL LIGHT, P. 21.. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . 138
9.22. BEACON AND TAIL LIGHT (CONTINUED), P. 22.. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . 139
9.23. DRL PARK BRAKE SWITCHES, P. 23. .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 140
9.24. LEFT TURN / RIGHT TURN SIGNAL AND HIGH BEAM INDICATOR , P. 24. . . . . . . . . . . . . . . . . . . . 141
9.25. CUSTOMER FURNISHED WORK LIGHT WITH AUX HEATER WITH SLEEPER BOX
WITH 08WHS, P. 25.. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. 142
9.26. CUSTOMER FURNISHED WORK LIGHT WITH AUX HEATER WITH SLEEPER BOX
WITH 808TJW, P. 26.. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. 143
9.27. FLOOD LIGHT WIRING WITHOUT SLEEPER, DAYCAB (808THA), P. 27.. . .. . .. . .. . .. . .. . .. . .. 144
9.28. FLOOD LIGHT WIRING WITH BACK-UP LIGHTS WITH LOWERED HEATER BOX, P. 28. . .. 145
9.29. WORK LIGHT WIRING WITH 5TH WHEEL, P. 29. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 146
9.30. WORK LIGHT WIRING WITH DUAL (DASH AND B PILLAR) SWITCHED CUSTOMER
MOUNTING WITH 08WHS, P. 30. . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . 147
9.31. WORK LIGHT WIRING WITH DUAL (DASH AND B PILLAR) SWITCHED CUSTOMER
MOUNTING WITH 08WHS (CONTINUED), P. 31. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 148
9.32. WORK LIGHT WIRING WITH DUAL (DASH AND B PILLAR) SWITCHED CUSTOMER
MOUNTING WITH 08WHS (CONTINUED), P. 32. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 149
9.33. WORK LIGHT WIRING WITH 0808TLP, P. 33. . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . 150
9.34. WORK LIGHT WIRING WITH 118 PRO WITH 0808TJW WITH NO IDLE, P. 34. . .. . .. . .. . . .. . .. 151
9.35. WORK LIGHT WIRING WITH 0808TJW, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
9.36. WORK LIGHT WIRING WITH 97 AND 72 PRO-SLEEPER WITH LOW HEATER BOX
WITH SLEEPER BOX P. 36. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. 153

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154


10.1. AIR DRYER, P. 1. . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 154
10.2. BENDIX AIR ABS 4CH WITH ATC, P. 2. .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . 155
10.3. WABCO AIR ABS WITH ATC, P. 3. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 156
10.4. WABCO AIR ABS WITH ATC (CONTINUED), P. 4. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 157
10.5. WABCO AIR ABS WITH ATC (CONTINUED), P. 5. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 158
10.6. BENDIX AIR ABS 6CH WITH ATC, P. 6. .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . 159
10.7. BENDIX AIR ABS 6CH WITH ATC (CONTINUED), P. 7. .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . 160
10.8. BENDIX AIR ABS 6CH WITH ATC (CONTINUED), P. 8. .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . 161
10.9. BENDIX AIR ABS 6CH WITH ATC (CONTINUED), P. 9. .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . 162
10.10. ABS – BENDIX AIR 6S / 6M (6 X 4) P. 10. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 163
10.11. BENDIX AIR ABS WITH ATC, P. 11. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 164
10.12. BENDIX AIR ABS WITH ATC (CONTINUED), P. 12.. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 165
10.13. BENDIX ADVANCE AIR ABS, P. 13. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. 166
10.14. BENDIX ADVANCE AIR ABS (CONTINUED), P. 14. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. 167
10.15. BENDIX ADVANCE AIR ABS (CONTINUED), P. 15. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. 168
10.16. BENDIX ADVANCE AIR ABS (CONTINUED), P. 16. .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. 169
10.17. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 17.. . . . . . . . . 170
10.18. TRAILER CONNECTION WITH TRAILER LIGHTING CABLE 808TGN, P. 18. . .. . . . . . . . . .. . . . . . 171
10.19. TRAILER CONNECTION WITH 4092 (TRACTOR), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
10.20. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 20. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 173
10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONTINUED), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONTINUED), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONTINUED), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
10.24. BRAKE SENSOR – WEAR / STROKE, P. 24. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

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10.25. TIRE PRESSURE MONITOR / ANTENNA, P. 25. .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . 178
10.26. AIR SUSPENSION WITH LOAD INDICATOR, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
10.27. CUSTOMER SUPPLIED LIGHTS, P. 27. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . 180
10.28. VEHICLE SENSOR MODULE, P. 28.. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . 181
10.29. TRAILER AUX SWITCH, P. 29.. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 182
10.30. TRAILER SOCKET AUX 7-WAY, P. 30. .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 183
10.31. TRAILER SOCKET CONNECTIONS, P. 31. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . 184
10.32. TRAILER SOCKET – BOC AND EOF, P. 32.. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . 185

11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (IBB ENGINE), P. 1. . . . . . . . . . . . . . . . 186
11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (IBB ENGINE)
(CONTINUED), P. 2. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . 187
11.3. ALLISON TRANSMISSION, P. 3. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . 188
11.4. ALLISON TRANSMISSION (CONTINUED), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
11.5. AUTOSHIFT TRANSMISSION, P. 5. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 190
11.6. ALLISON TRANSMISSION WITH RETARDER, P. 6. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . 191
11.7. AUTOSHIFT TRANSMISSION WITHOUT ABS, P. 7. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 192

12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193


12.1. AIR CONDITIONER – CAB , P. 1.. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 193
12.2. HEATER – CAB, P. 2. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 194
12.3. LOWERED HEATER – CAB, P. 3. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 195

13. CONNECTOR COMPOSITE (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196


13.1. CONNECTOR COMPOSITE (1 / 1F), P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . . 196
13.2. CONNECTOR COMPOSITE (1M), P. 2. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . 197
13.3. CONNECTOR COMPOSITE (2), P. 3. . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . 198
13.4. CONNECTOR COMPOSITE (2M), P. 4. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . 199
13.5. CONNECTOR COMPOSITE (2M1 / 2M2 / 3F), P. 5. .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 200
13.6. CONNECTOR COMPOSITE (3F / 3M), P. 6. .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 201
13.7. CONNECTOR COMPOSITE (3M / 4M), P. 7.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . 202
13.8. CONNECTOR COMPOSITE (8 / 9F / 9M), P. 8. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 203
13.9. CONNECTOR COMPOSITE (10A / 18F / 18M / 20 / 29), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
13.10. CONNECTOR COMPOSITE (30 / 40M), P. 10. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 205
13.11. CONNECTOR COMPOSITE (41M / 43M / 45ML / 45 / 66F / 67F), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . 206
13.12. CONNECTOR COMPOSITE (71 / 72 / 100 / 100M3), P. 12. . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
13.13. CONNECTOR COMPOSITE (105M), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
13.14. CONNECTOR COMPOSITE (112 / 113F1 / 113M1), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
13.15. CONNECTOR COMPOSITE (115 / 116 / 129F / 137M), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
13.16. CONNECTOR COMPOSITE (141M / 142M / 143M), P. 16. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 211
13.17. CONNECTOR COMPOSITE (144M / 145M / 146M), P. 17. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 212
13.18. CONNECTOR COMPOSITE (147M / 148M / 149M), P. 18. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 213
13.19. CONNECTOR COMPOSITE (152M / 153A / 153M / 161M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
13.20. CONNECTOR COMPOSITE (162F / 167M / 170M / 171M), P. 20.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 215
13.21. CONNECTOR COMPOSITE (190), P. 21.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 216
13.22. CONNECTOR COMPOSITE (190M), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
13.23. CONNECTOR COMPOSITE (198M / 199M), P. 22A. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 218
13.24. CONNECTOR COMPOSITE (200M / 201M), P. 23. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 219
13.25. CONNECTOR COMPOSITE (201M / 203), P. 23A.. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . 220
13.26. CONNECTOR COMPOSITE (203G / 212M / 227 / 228), P. 24.. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . 221

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13.27. CONNECTOR COMPOSITE (228F / 228M / 236 / 236F), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
13.28. CONNECTOR COMPOSITE (241M / 243M / 260M), P. 26.. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 223
13.29. CONNECTOR COMPOSITES (267M / 268F / 275 / 294A), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
13.30. CONNECTOR COMPOSITES (294F / 296M / 303F2 / 303M2), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
13.31. CONNECTOR COMPOSITES (311 / 312 / 313 / 314M), P. 29. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 226
13.32. CONNECTOR COMPOSITES (316M / 316M1), P. 29A. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 227
13.33. CONNECTOR COMPOSITES (316M2 / 318F / 318F1 / 318F2), P. 30.. .. . .. .. . .. . .. .. . .. . .. .. . .. 228
13.34. CONNECTOR COMPOSITES (319F / 319F2 / 319F3 / 320M / 328M / 340), P. 31. .. . . . .. . . . .. . 229
13.35. CONNECTOR COMPOSITES (340 / 344 / 345F / 345M), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
13.36. CONNECTOR COMPOSITES (393 / 404F / 406M), P. 33. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . 231
13.37. CONNECTOR COMPOSITES (418M / 420M), P. 34. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 232
13.38. CONNECTOR COMPOSITES (421M / 422M), P. 35. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 233
13.39. CONNECTOR COMPOSITES (423M / 424M), P. 36. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 234
13.40. CONNECTOR COMPOSITES (425M / 426M / 427F), P. 37.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 235
13.41. CONNECTOR COMPOSITES (428 / 428F / 429), P. 38. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . 236
13.42. CONNECTOR COMPOSITES (429F / 429O / 429P), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
13.43. CONNECTOR COMPOSITES (430 / 433M / 434M), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
13.44. CONNECTOR COMPOSITES (435M / 436M / 437M), P. 41. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 239
13.45. CONNECTOR COMPOSITES (438M / 440M / 441), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
13.46. CONNECTOR COMPOSITES (442), P. 42A. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . 241
13.47. CONNECTOR COMPOSITES (445 / 453 / 453M), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
13.48. CONNECTOR COMPOSITES (454M / 455M / 456M), P. 44. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 243
13.49. CONNECTOR COMPOSITES (457M / 460F), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
13.50. CONNECTOR COMPOSITES (462M), P. 46. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 245
13.51. CONNECTOR COMPOSITES (462M), P. 47. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 246
13.52. CONNECTOR COMPOSITES (462M), P. 48. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 247
13.53. CONNECTOR COMPOSITES (462M), P. 49. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 248
13.54. CONNECTOR COMPOSITES (463M), P. 50. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 249
13.55. CONNECTOR COMPOSITES (463M), P. 51. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 250
13.56. CONNECTOR COMPOSITES (464M), P. 52. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 251
13.57. CONNECTOR COMPOSITES (464M), P. 53. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 252
13.58. CONNECTOR COMPOSITES (464M), P. 54. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 253
13.59. CONNECTOR COMPOSITES (464M), P. 55. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 254
13.60. CONNECTOR COMPOSITES (464M), P. 56. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 255
13.61. CONNECTOR COMPOSITES (464M), P. 57. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 256
13.62. CONNECTOR COMPOSITES (465M / 466M / 468F), P. 58.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 257
13.63. CONNECTOR COMPOSITES (469F / 469ML / 469OL / 469PL), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . 258
13.64. CONNECTOR COMPOSITES (471), P. 60. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . 259
13.65. CONNECTOR COMPOSITES (471A), P. 61. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . 260
13.66. CONNECTOR COMPOSITES (471AF), P. 62. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. 261
13.67. CONNECTOR COMPOSITES (471AM), P. 63. . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 262
13.68. CONNECTOR COMPOSITES (471M), P. 64. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 263
13.69. CONNECTOR COMPOSITES (475FL / 475ML / 476M / 478M), P. 65.. . . . . . . . . . . . . . . . .. . . . . . . . . . 264
13.70. CONNECTOR COMPOSITES (480F / 480M / 481M / 482M), P. 66. .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . 265
13.71. CONNECTOR COMPOSITES (489 / 489F / 493ML / 493OL), P. 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
13.72. CONNECTOR COMPOSITES (494M / 495M), P. 68. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 267
13.73. CONNECTOR COMPOSITES (497M / 498M), P. 69. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 268
13.74. CONNECTOR COMPOSITES (499M / 501M), P. 70. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 269
13.75. CONNECTOR COMPOSITES (502 / 503M), P. 71. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 270
13.76. CONNECTOR COMPOSITES (504M / 506), P. 72. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 271
13.77. CONNECTOR COMPOSITES (506M / 509M), P. 73. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 272

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TABLE OF CONTENTS (CONT.)


13.78. CONNECTOR COMPOSITES (511M / 512F / 513F), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
13.79. CONNECTOR COMPOSITES (513M / 514M / 515), P. 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
13.80. CONNECTOR COMPOSITES (515M / 516M / 517M), P. 76. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 275
13.81. CONNECTOR COMPOSITES (520 / 521 / 522 / 523), P. 77. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 276
13.82. CONNECTOR COMPOSITES (524 / 525F / 525M), P. 78. .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 277
13.83. CONNECTOR COMPOSITES (527 / 527B / 528 / 529), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
13.84. CONNECTOR COMPOSITES (530 / 531 / 559F), P. 80. .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . 279
13.85. CONNECTOR COMPOSITES (561ML / 571ML / 571OL / 572M), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . 280
13.86. CONNECTOR COMPOSITES (574 / 575 / 576), P. 82. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . 281
13.87. CONNECTOR COMPOSITES (576 / 577), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
13.88. CONNECTOR COMPOSITES (578 / 579), P. 83A. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . 283
13.89. CONNECTOR COMPOSITES (580M / 604 / 653M / 659M), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
13.90. CONNECTOR COMPOSITES (670 / 670G / 671), P. 85. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 285
13.91. CONNECTOR COMPOSITES (672 / 673 / 674), P. 86. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . 286
13.92. CONNECTOR COMPOSITES (674E / 675 / 676), P. 87. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 287
13.93. CONNECTOR COMPOSITES (677 / 677M / 678 / 678M), P. 88.. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . 288
13.94. CONNECTOR COMPOSITES (679), P. 89.. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 289
13.95. CONNECTOR COMPOSITES (679 / 679F), P. 90.. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . 290
13.96. CONNECTOR COMPOSITES (679F / 679M / 680 / 681), P. 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
13.97. CONNECTOR COMPOSITES (745 / 800/ 800F / 816F / 823M / 851F), P. 92.. .. . .. .. .. .. .. .. .. . 292
13.98. CONNECTOR COMPOSITES (851M / 887 / 922 / 922F / 922M), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . 293
13.99. CONNECTOR COMPOSITES (923 / 923F / 923M / 935F), P. 94. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . 294
13.100.CONNECTOR COMPOSITES (935 / 935M / 935OL / 935PL), P. 94A. . . . . . . . . . . . . . . . . . . . . . . . . . . 295
13.101.CONNECTOR COMPOSITES (946 / 957F / 958F / 958M / 959M), P. 95. . . . . . . . . . . . . . . . . . . . . . . . 296
13.102.CONNECTOR COMPOSITES (964F / 964M), P. 95A. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . 297
13.103.CONNECTOR COMPOSITES (967M / 968M), P. 95B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
13.104.CONNECTOR COMPOSITES (974F / 974M), P. 96. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . 299
13.105.CONNECTOR COMPOSITES (975F / 979F), P. 97. . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 300
13.106.CONNECTOR COMPOSITES (980M / 981F / 982M / 990F / 991F), P. 98. . . . . . . . . . . . . . . . . . . . . . 301
13.107.CONNECTOR COMPOSITES (992M / 993M / 1000), P. 98A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
13.108.CONNECTOR COMPOSITES (1000), P. 99.. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 303
13.109.CONNECTOR COMPOSITES (1010 / 1027 / 1033F), P. 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
13.110.CONNECTOR COMPOSITES (1034F / 1048F / 1049F), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
13.111.CONNECTOR COMPOSITES (1050M / 1050ML / 1054M), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
13.112.CONNECTOR COMPOSITES (1054ML / 1056M / 1057M), P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
13.113.CONNECTOR COMPOSITES (1058M / 1059M / 1060M / 1069M), P. 104. . . . . . . . . . . . . . . . . . . . . . 308
13.114.CONNECTOR COMPOSITES (1076 / 1084M / 1085M / 1090F), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . 309
13.115.CONNECTOR COMPOSITES (1090M / 1095F / 1097), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
13.116.CONNECTOR COMPOSITES (1109M / 1116ML / 1116OL / 1129M / 1130M), P. 107. . . . . . . . . . . 311
13.117.CONNECTOR COMPOSITES (1131M / 1132M / 1133M), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
13.118.CONNECTOR COMPOSITES (1135M / 1137F / 1141), P. 109. . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . 313
13.119.CONNECTOR COMPOSITES (1157F / 1158M / 1162F), P. 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
13.120.CONNECTOR COMPOSITES (1164F / 1171M / 1172M), P. 111. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 315
13.121.CONNECTOR COMPOSITES (1173M / 1175M / 1176M / 1178M), P. 112. . . . . . . . . . . . . . . . . . . . . . . 316
13.122.CONNECTOR COMPOSITES (1180F / 1181F / 1182F / 1183F / 1184F / 1185F / 1186M),
P. 113. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . 317
13.123.CONNECTOR COMPOSITES (1187F / 1187M / 1190 / 1199M / 1209F / 1212M), P. 114. . . . . . 318
13.124.CONNECTOR COMPOSITES (1213F / 1214FL / 1214ML / 1215F), P. 115. . . . . . . . . . . . . . . . . . . . . 319
13.125.CONNECTOR COMPOSITES (1216F / 1217M / 1218M / 1226M), P. 116. . . . .. . . . . . . . .. . . . . . . . . 320
13.126.CONNECTOR COMPOSITES (1239 / 1244F), P. 117.. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 321
13.127.CONNECTOR COMPOSITES (1245M / 1246F), P. 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322

vii
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TABLE OF CONTENTS (CONT.)


13.128.CONNECTOR COMPOSITES (1246M / 1247M / 1248M), P. 119. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 323
13.129.CONNECTOR COMPOSITES (1250 / 1251M / 1258F), P. 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
13.130.CONNECTOR COMPOSITES (1258M / 1262 / 1281F / 1281M), P. 121. . . . .. . . . . . . .. . . . . . . .. . . . 325
13.131.CONNECTOR COMPOSITES (1282M / 1283 / 1284 / 1285F), P. 122. . . . . . . . . . . . . . . . . . . . . . . . . . . 326
13.132.CONNECTOR COMPOSITES (1286F / 1316FL), P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
13.133.CONNECTOR COMPOSITES (1316ML / 1329M / 1331F / 1332F), P. 124. . . .. . . . .. . . . .. . . . .. . . 328
13.134.CONNECTOR COMPOSITES (1348 / 1349 / 1350), P. 125. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 329
13.135.CONNECTOR COMPOSITES (1350 / 1351), P. 126.. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 330
13.136.CONNECTOR COMPOSITES (1360 / 1361 / 1363), P. 127. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 331
13.137.CONNECTOR COMPOSITES (1365 / 1366 / 1369 / 1370), P. 128. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 332
13.138.CONNECTOR COMPOSITES (1378 / 1386 / 1387), P. 129. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 333
13.139.CONNECTOR COMPOSITES (1387M / 1387M1 / 1399M), P. 130. . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . 334
13.140.CONNECTOR COMPOSITES (1402 / 1402M / 1403), P. 131.. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. 335
13.141.CONNECTOR COMPOSITES (1404 / 1405 / 1406), P. 132. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 336
13.142.CONNECTOR COMPOSITES (1407 / 1409M / 1410F), P. 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
13.143.CONNECTOR COMPOSITES (1415 / 1448M / 1449F / 1449M / 1450), P. 134. . . .. . . . . . . .. . . . . 338
13.144.CONNECTOR COMPOSITES (1450 / 1451 / 1455), P. 135. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 339
13.145.CONNECTOR COMPOSITES (1456 / 1610 / 1874B), P. 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
13.146.CONNECTOR COMPOSITES (1874C / 1874D / 4328 / 4450BF), P. 137. .. . .. . .. . .. . .. . .. . .. . .. 341
13.147.CONNECTOR COMPOSITES (4450BM / 4460BF / 4460BM / 4705), P. 138. .. . .. .. .. .. .. .. .. .. 342
13.148.CONNECTOR COMPOSITES (4706 / 5118 / 5200A / 5501), P. 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
13.149.CONNECTOR COMPOSITES (5899 / 5899A), P. 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
13.150.CONNECTOR COMPOSITES (5899A / 5899B / 6000), P. 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
13.151.CONNECTOR COMPOSITES (6000 / 6001), P. 142.. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 346
13.152.CONNECTOR COMPOSITES (6018), P. 143. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 347
13.153.CONNECTOR COMPOSITES (6019), P. 144. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 348
13.154.CONNECTOR COMPOSITES (6033 / 6200), P. 145.. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 349
13.155.CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6300), P. 146. . . . . . . . 350
13.156.CONNECTOR COMPOSITES (6400 / 6401 / 6550 / 6565), P. 147. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 351
13.157.CONNECTOR COMPOSITES (6704D / 6715 / 6720), P. 148. . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . 352
13.158.CONNECTOR COMPOSITES (6720A / 6720B / 6730 / 7100), P. 149. . . . . . . . . . . . . . . . . . . . . . . . . . . 353
13.159.CONNECTOR COMPOSITES (7105), P. 150. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 354
13.160.CONNECTOR COMPOSITES (7110 / 7110A / 7250), P. 151.. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 355
13.161.CONNECTOR COMPOSITES (7500W / 7501 / 7600), P. 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
13.162.CONNECTOR COMPOSITES (7603 / 7608 / 7615 / 7700K), P. 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
13.163.CONNECTOR COMPOSITES (7704 / 8103 / 8104), P. 154. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 358
13.164.CONNECTOR COMPOSITES (8107 / 8303 / 8310 / 8311), P. 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
13.165.CONNECTOR COMPOSITES (8410 / 8500 / 8501), P. 156. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 360
13.166.CONNECTOR COMPOSITES (8502 / 8503 / 8504 / 8505), P. 157. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 361
13.167.CONNECTOR COMPOSITES (8506 / 8507 / 8803 / 8951), P. 158. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 362
13.168.CONNECTOR COMPOSITES (8953F), P. 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
13.169.CONNECTOR COMPOSITES (8953M / 8953M1), P. 160. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . 364
13.170.CONNECTOR COMPOSITES (8953M2 / 8957F1 / 8962 / 8963), P. 161. . . . . . . . . . . . . . . . . . . . . . . . 365
13.171.CONNECTOR COMPOSITES (8964 / 8965 / 8966 / 8967), P. 162. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 366
13.172.CONNECTOR COMPOSITES (8972 / 8973 / 8974 / 8975), P. 163. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 367
13.173.CONNECTOR COMPOSITES (8976 / 8977 / 8981 / 8982), P. 164. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 368
13.174.CONNECTOR COMPOSITES (8983 / 8984 / 9100D / 9100E), P. 165. . . . . . . . . . . . . . . . . . . . . . . . . . . 369
13.175.CONNECTOR COMPOSITES (9303 / 9303A / 9303B), P. 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
13.176.CONNECTOR COMPOSITES (9303C / 9303D / 9303E), P. 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
13.177.CONNECTOR COMPOSITES (9303F / 9303G / 9303H), P. 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
13.178.CONNECTOR COMPOSITES (9303K / 9303L / 9303M), P. 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373

viii
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)

13.179.CONNECTOR COMPOSITES (9303N / 9304A / 9305), P. 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374


13.180.CONNECTOR COMPOSITES (9305A / 9305B / 9305C / 9306), P. 171. . . . . . . . . . . . . . . . . . . . . . . . . 375
13.181.CONNECTOR COMPOSITES (9331 / 9332 / 9501 / 9501F / 9501D / 9502), P. 172. . . . . . . . . . . 376
13.182.CONNECTOR COMPOSITES (9502A / 9502B / 9502C / 9502D / 9503), P. 173. . . . . . . . . . . . . . . 377
13.183.CONNECTOR COMPOSITES (9503D / 9504 / 9504A / 9504B / 9505), P. 174. . . . . . . . . . . . . . . . . 378
13.184.CONNECTOR COMPOSITES (9505A / 9505D / 9506 / 9506D / 9506E), P. 175. . . . . . . . . . . . . . . 379
13.185.CONNECTOR COMPOSITES (9506F / 9507 / 9507A / 9507B / 9507C), P. 176. . .. . . . . . .. . . . . . 380
13.186.CONNECTOR COMPOSITES (9508 / 9508D / 9508E / 9508F / 9509), P. 177. . . . . . . . . . . . . . . . . 381
13.187.CONNECTOR COMPOSITES (9509A / 9509B / 9509C / 9510), P. 178. . . . . . . . . . . . . . . . . . . . . . . . . 382
13.188.CONNECTOR COMPOSITES (9510A / 9510M / 9511), P. 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383
13.189.CONNECTOR COMPOSITES (9511A / 9512 / 9513), P. 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
13.190.CONNECTOR COMPOSITES (9514 / 9515 / 9515C / 9516), P. 181. . . . . . . . . . .. . . . . . . . . . . . . . . . . . 385
13.191.CONNECTOR COMPOSITES (9516M / 9517), P. 182. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 386
13.192.CONNECTOR COMPOSITES (9518 / 9519 / 9520 / 9521), P. 183. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 387
13.193.CONNECTOR COMPOSITES (9522 / 9523 / 9524 / 9525), P. 184. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 388
13.194.CONNECTOR COMPOSITES (9526 / 9527 / 9528 / 9529), P. 185. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 389
13.195.CONNECTOR COMPOSITES (9530 / 9531 / 9532 / 9533), P. 186. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 390
13.196.CONNECTOR COMPOSITES (9534 / 9535 / 9536 / 9537), P. 187. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . 391
13.197.CONNECTOR COMPOSITES (9538 / 9715F / 9715M), P. 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
13.198.CONNECTOR COMPOSITES (9716F / 9716M / 9766), P. 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
13.199.CONNECTOR COMPOSITES (9773 / 9773A / 9773B / 9789F / 9789FA), P. 190. . . . . . . . . . . . . . 394
13.200.CONNECTOR COMPOSITES (9790M / 9790MA), P. 191. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 395
13.201.CONNECTOR COMPOSITES (9800 / 9800F), P. 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
13.202.CONNECTOR COMPOSITES (9800M), P. 193.. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 397
13.203.CONNECTOR COMPOSITES (9801M / 9810 / 9811 / 9812), P. 194. . . . .. . . . . .. . . . . .. . . . . .. . . . . . 398
13.204.CONNECTOR COMPOSITES (9813 / 9814 / 9815 / 9816 / 9830), P. 195.. . . . . .. . . . .. . . . . .. . . . . 399
13.205.CONNECTOR COMPOSITES (9832 / 9865M / 9900 / 9901), P. 196. .. . .. .. . .. . .. . .. .. . .. . .. . .. . 400
13.206.CONNECTOR COMPOSITES (9902 / 9911 / 9912), P. 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401

ix
TABLE OF CONTENTS

x
ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)


2.1. ABBREVIATIONS, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABBREVIATIONS
NAVISTAR, INC.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 001

Figure 1 Abbreviations.

1
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. ACRONYMS, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACRONYMS
NAVISTAR, INC.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT/OUTPUT I / O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
AXLE TO BACK OF CAB AC COMMUNICATIONS TERMINAL
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
INDEPENDENT POWER TAKE-OFF IPTO
ACCELERATOR PEDAL MODULE APM
LIGHT COMMERCIAL TRANSMISSION LCT
ACCELERATOR POSITION SENSOR APS
MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
MALFUNCTION INDICATION LAMP MIL
AUTOMATIC TRACTION CONTROL ATC
MULTIPLEX SWITCH MODULE MSM
AUDIO VIDEO INTERFACE AVI
BRAKE HORSEPOWER BHP PYROMETER AMMETER MODULE PAM

BACK OF CAB BOC PROGRAMMABLE LOGIC CONTROLLER PLC


POWER TAKE-OFF PTO
CITIZEN BAND CB
PULSE WIDTH MODULATION PWM
COLD CRANKING AMPERES CCA
REAR AXLE RA
CLEAN POWER ELECTRICAL CONNECTOR CEC
RADIO FREQUENCY RF
CAB OVER ENGINE COE
DIRECT CURRENT DC ROLL STABILITY PROGRAMM RSP

DRIVER CONTROL MODULE DCM SEVERE SERVICE SS

DIGITAL DATA LINK DDL TRANSMISSION CONTROL MODULE TCM


TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS

ELECTRONIC CONTROL MODULE ECM VEHICLE INTERFACE MODULE VIM


ZERO VOLT REFERENCE ZVR
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 002

Figure 2 Acronyms.

2
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B

12-A AND/OR D C B A 12
87
A 87A
85
SINGLE IN-LINE CONNECTORS DISPLAYED
SWITCH, SOLENOID RELAY - SUPPRESSED AS SHOWN BELOW WITH R/D NUMBER
MECHANICAL

(12)

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL

A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BTRY

KEY SWITCH INTERNAL BODY CONTROLLER


(1101M) CONNECTION (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G R32-G
11-GA R32-GA
11-GB R32-GB

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING


COMMON GROUND WITH G INDICATES
WITH G INDICATES INDIVIDUAL GROUND
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13
AE08076113 003

Figure 3 Circuit Diagram Instructions.

3
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR
NAVISTAR, INC.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 004

Figure 4 Circuit Number Identification and Color.

4
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONTINUED), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.

CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 005

Figure 5 Circuit Number Identification and Color (Continued)

5
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONTINUED), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.

CIRCUIT
COLOR DESCRIPTION
NUMBER

81 LTGN POWER DOOR LOCKS


82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 006

Figure 6 Circuit Number Identification and Color (Continued)

6
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. LAMP BULB CHART, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LAMP BULB CHART
NAVISTAR, INC.

BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHT 100 WATT 4921-1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 65 WATT GE9007
CIGAR LIGHTER 1 CP 1455
GAUGE BACKLIGHT 2 CP 194
GAUGE WARNING LED (RED) 2 CP 194
COLD AMBIENT PROTECTION LED (RED) 2 CP 194
FUEL FILTER LED (YELLOW) 2 CP 194
WARN ENGINE LED (YELLOW) 2 CP 194
STOP ENGINE LED (RED) 2 CP 194
BRAKE PRESSURE LED 2 CP 194
CHECK TRANSMISSION LED 2 CP 194
TRAILER ABS LED 2 CP 194
LEFT TURN SIGNAL LED (GREEN) 2 CP 194
TRACTION CONTROL LED (GREEN) 2 CP 194
WATER IN FUEL LED (YELLOW) 2 CP 194
PARK FLUID LED (RED) 2 CP 194
CHECK ELECTRICAL SYSTEM LED (YELLOW) 2 CP 194
PARK BRAKE LED (RED) 2 CP 194
CRUISE CONTROL ACTIVE LED (YELLOW) 2 CP 194
ANTILOCK BRAKING SYSTEM LED (YELLOW) 2 CP 194
RIGHT TURN LED (GREEN) 2 CP 194
COOLANT LEVEL LED (RED) 2 CP 194
SEAT BELT LED (RED) 2 CP 194
HIGH BEAM ICON LED (BLUE) 2 CP 194
CHECK AIR CONDITIONER LED (YELLOW) 2 CP 82S272109-4
MAP LIGHT 3 CP 1816
SIDE MARKER - 2548
STOP & TURN/TAIL & LICENSE PLATE 32/3 CP 3157
TURN SIGNAL/MARKER (FENDER) 32/3 CP 3157
TURN SIGNAL & MARKER LIGHT - 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS-UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5 WATT 7575
UNDER BUNK LIGHT 21 CP / 2 (12CP) 577 / 211
ACCENT LIGHT 2 (12CP) 211
DOME LIGHT 15 WATT F15T8-CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 007

Figure 7 Lamp Bulb Chart.

7
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
CONTACT
87

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)

30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 008

Figure 8 Relay Function and Wiring Guide.

8
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A B

CIGAR LIGHTER
AIR DRYER

TYPE 1 TYPE 2 OR 3

ALARM A A
CIRCUIT BREAKER

B
B

DIODE
G ALTERNATOR
B

DIODE, LIGHT
AMMETER
+ - EMITTING

BATTERY FAN SOLENOID


+ -

BLUNT CUT CIRCUIT


FEMALE TERMINAL

B
BUSBAR FUSE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 009

Figure 9 Schematic Symbol Chart.

9
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. SCHEMATIC SYMBOL CHART (CONTINUED), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

FUSES W/ BUSBAR HORN

BATT
FUSIBLE LINK

OFF
S IGN ACC KEY SWITCH

A B D C

GROUND N/ STUD

S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF

GROUND W/ STUD
F B A C E

LIGHT W/ SWITCH
HEATER

HOLDER, FUSE
LIGHT, DOUBLE
W/ BUSBAR
FILAMENT

LIGHT, SINGLE
FILAMENT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 010

Figure 10 Schematic Symbol Chart (Continued)

10
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. SCHEMATIC SYMBOL CHART (CONTINUED), P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE TERMINAL RESISTOR

A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85

86
30
RELAY, FOUR
TERMINAL SENSOR, YAW

87

85

SOLENOID

B1

RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 011

Figure 11 Schematic Symbol Chart (Continued)

11
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. SCHEMATIC SYMBOL CHART (CONTINUED), P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
120
SPLICE TERMINATING RESISTOR
C

STUD THERMOSTAT

B S VALVE, ETHER
BOTTLE

G
START MOTOR
W/ TOCP
S

B M
B A B

VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)

THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076113 012

Figure 12 Schematic Symbol Chart (Continued)

12
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION AND DATA LINK (CHAPTER 3)


3.1. BATTERY FEED WITH ENGINE BRAKE, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED W/ENG BRAKE
NAVISTAR, INC.

FUSE F1-D
(462M-15A)
8 7 ROOF CONN #2
A14W A63P
(428F)
14RD 16DKBL
FUSE F1-A CH09_05
A14W
6RD (462M-30A)
2 1 HIGH SPEED RELAY
A14X A75
R2 (462M)
10RD 10LTGN
CH12_02
FUSE F1-B
(462M)
4 3 AC CONTROL RELAY
A14Z A77T
(144M)
10RD 14LTGN
10A CH12_01
FUSE F1-C
(462M) MAIN CONTROL RELAY
6 5 A75A R5 (463M)
14LTGN CH12_02
20A
RADIO #1
A86 (426)
FUSE F2-A 16LTGN CH04_11
(462M-15A) WORK LIGHT
A14W A14T 2 1 A65A (935F)
CH9_04,26,27,29,

(A14T)
6RD 10RD 14OR
33,34,35,36
A84 CIGAR LIGHTER
14LTGN (1090M) CH4_01
3
FUSE F2-B4 A63 LEFT COURTESY LIGHT
(462M-20A) 18DKBL (1125)
DIAGNOSTIC CH9_05
DATA LINK A86K
A97DL CB RADIO POWER
(1386) 14LTGN
14VT (481M)
CH03_15 A CH04_09
A14AH A97DL
DATA LINK
10RD 14VT
TEMP/COMPASS (137M)
DISPLAY CH03_25
A14CD C
(1282M)
CH4_13 18RD

TACHOGRAPH
ADAPTER BATTERY
A28H
MODULE ADAPTER
16TN
(559F) (498M)
CH4_18
BEACON LIGHT B
SWITCH (1135)
A14BE
CH09_22 18PK

CB POS
A14CA
(745P)
14RD
CH4_10
B2 BTRY B1 BTRY A14K
CH3_03
STUD STUD 8RD
MEGA FUSE
150A
2RD BATTERY
+ -
A14FB CH3_03
8RD
ABS TRAILER
A14CP
RELAY(152M)
10RD
CH3-03,
CH10_18
BATTERY GND
A14BW (ON LEFT SIDE
CH3_02 OF RAIL)
6RD ECA POWER/
DRIVER CAB POWER
A14D
CH3_02 (1030)/(1373)
10RD
PASS CAB
ECA FUSE
POWER A14CAB K14R
(8104)
(1374) 2RD 10RD
CH03_04
A14 A14AA
2RD 6RD
BAT1, BAT
A14AB POWER STUD
ADAPTER
6RD (1372)
(1069M)

A
A14FC A14FCA B1 BAT STUD
10RD 8RD (24F)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, - *


0488 09DEC14 ADDED CH REF 26,27,29,B 92783V
RELEASE NO. DATE PART NO. SHEET

33,34,35,36 FOR / AT CIRC A65A. 92159Y 06AUG13 AE08076114 001

Figure 13 Battery Feed with Engine Brake.

13
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEED WITH ENGINE BRAKE (CONTINUED), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED W/ENG BRAKE (CONT)
NAVISTAR, INC.

ACCESSORY FEED
A14BJ RELAY
10RD (145M)
CH3_12

CB RADIO POWER
A86K
(A14B) (481M)
14LTGN
FUSE F5-D CH4_09
(462M)
8 7 DATALINK
A14AA A97DL
(137M)
14RD 14VT
30A CH3_25

A97DL DIAGNOSTIC
14VT DATA LINK
(1386)
(A14E) FUSE F3-C CH3_15
(462M)
CAB AND TRAILER TAIL
A14B 6 5 A68 LIGHTS RELAY
10RD 10BN R9 (464M)
30A

(A14E)
CH9_02

FUSE F3-D
(462M)
7 HEADLIGHT SWITCH
8 A50
(A14B) (465M)
18YL
10A CH9_08

(A14E) FUSE F3-A


(462M)
A14BW

2 1 TRAILER MARKER RELAY


A14E
6RD

A58D
R8 (463M)
10RD 12BN
20A CH9_02
(A14E)

FUSE F3-B
(462M)
4 3 STOP LIGHT SWITCH
A70
(640)
12OR
20A CH9_13

B2
BATTERY
STUD
CH3_01 POWER DIVIDER LOCK
CIRCUIT BREAKER A13V
16PK (420M)
F8-A (463M)
CH8_03
A14D 2 A50A HEADLIGHT SWITCH
10RD 1 18YL (465M)
A B
CH9_08
10A
(A13B)
CIRCUIT BREAKER
F8-B (463M)
R1 IGN RELAY HEADLIGHT RELAY
A13B 4 3 A51
(462M) (462M)
CH3_08 12PK 14YL
A B CH9_08
25A
ECM
(A14D) A13D
(6000)
20PK
CH7_01

A13DMI EATON DM2 XMSN


20PK (1316FL)
CH3_08

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 002

Figure 14 Battery Feed with Engine Brake (Continued)

14
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.3. BATTERY FEED WITH ENGINE BRAKE (CONTINUED), P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED W/ENG BRAKE (CONT)
NAVISTAR, INC.

FUSE F10-A (464M)


A14CP 2 1 A94AH ABS TRAILER RELAY
10RD 10GY (152M)
15A
FUSE F9-C (463M) CH10_18

A14BL 6 5 A66A DRL MODULE(513M)


(A14D)
14RD 14YL CH9_07
2 15A AIR DRYER
A14AD 1 A39A
16RD CONTROL RELAY(146M)
16GY
15A CH10_01
FUSE F9-A RIGHT MOTORIZED
(463M) A78D
18LTGN MIRROR SWITCH(437M)
RIGHT CH4_07,08
MOTORIZED
A78C SPEEDOMETER /
MIRROR A14G
16LTGN TACHOMETER
SWITCH 18RD MODULE #1(421M)
(9730L)
CH8_01,10
CH4_07,08 A14J
16RD A88B RADIO(426M)
16LTGN CH4_11
LEFT MOTORIZED
FUSE F5-C A78L MIRROR SWITCH
(A14B)
(462M) 18LTGN (823M)
6 5 CH4_07
A14AM A85 HORN RELAY R7
10RD 16GY (463M)
15A
CH4_05
B1, ABS FEED
A14AN
BATTERY (571ML)
FUSE F7-D (463M) 10RD
STUD CH10_06
CH3_01 A14K A14F 8 7 A70E STOP LIGHT RELAY R10
8RD 10RD 10OR (464M)
30A
CH9_14
(A14L)

FUSE F2-C (462M)


IGN RELAY R1
A14R 6 5 A14S (462M)
10RD 12RD CH3_08
10A
A50A HEADLIGHT
(A14T)
18YL SWITCH
B1, BATTERY (465M)
STUD A14K #A14V CH9_09
CH3_06,05 6RD 10RD
A
*A14V
10RD
DATALINK
(137M) A14DLF
CH3_25 14RD
C W/ OR N/
POWER LOCK UNLOCK RELAY A14FA ENG BRAKE
(200M) 14RD
CH4_12
MANIFOLD PRESSURE GAUGE D
A14MA
(1285F) 18RD
BATTERY
CH8_06 ADAPTER
POWER WINDOW LEFT AND RIGHT G (497M)
A14BD
(201M)
14RD
CH4_02,03
DEF GAUGE BAT FEED
A13NA
(9766)
18PK
CH08_16
DEF GAUGE IGN FEED E
A14NA
(9765) 14RD
CH08_16
WAIT TO START 7 8 B
A13BB A14BB
(1455) 18PK 14RD
CH8_03 FUSE F10
(464M)

FUSE F2-D (462M)


6 7 FLASHER
A14R A55
(480M)
10RD 12OR
25A CH9_14

(A14T)

* W/ ENG BRAKE
# N/ ENG BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 003

Figure 15 Battery Feed with Engine Brake (Continued)

15
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. BATTERY FEED WITH ENGINE BRAKE (CONTINUED), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED W/ENG BRAKE (CONT)
NAVISTAR, INC.

(A14M)
FUSE F6-C (463M)
6 5 ACCESSORY FEED RELAY
A14AJ A14BJ
(145M)
10RD 10RD
15A CH3_12
FUSE F7-C (463M)
6 RIGHT TURN RELAY
5 A57H R12(464M)
12OR CH9_14
15A

(A14L)
FUSE F7-B
(463M)
B1, BATT 4 3 LEFT TURN RELAY
A14FB A14L A56H
STUD R11(464M)
8RD 10RD 12OR
CH3_01 15A CH9_14
FUSE F7-A (463M) KEY SWITCH
A14C 2 1 A15 (40M)
10RD 12RD CH3_08,11,12
25A
CH5_01,02

(A14L)

FUSE F4-D (462M) WIPER HI SPEED


8 DELAY RELAY
A14AL 7 A82K
(142M)
10RD 16GY
15A CH4_17
CHASSIS CONNECTOR
(3) WINDSHIELD
(A13J) A87B M87B WASHER PUMP
16GY 16GY
T (9)
CH4_17

FUSE F10-A
(464M) BEACON LIGHT
BAT ADAPTER
A14BE 2 1 SWITCH
(498M) A50BL
18PK (1135M)
CH3_01 18YL
CH09_22
CAB & TRAILER A68RD A68C CLEARANCE LIGHT
LIGHTB RELAY R9 10BN 16BN (520)
(464M)
CH9_02,03
CH9_02
(A14B) FUSE F5-C
(462M) LEFT CAB GND
6 5 STUD
B1 BAT STUD A14K A14AM A14J A11-GK
(56F)
CH3_01 8RD 10RD 16RD 16WH
CH9_02
15A
L4, PANEL GND
A11-GP ADAPTER
12WH (506M)
CH8_11
A11-GS
16WH PANEL LIGHT
SWITCH(425M)
A62-GW CH9_12
18WH
SPEEDO METER/
A14-G TACHOMETER
18RD MODULE #1(421M)
CH8_01,10
TRAILER LIGHT
A62-GAR
SWITCH(466M)
16WH
CH9_02

A62-GAS HEAD LIGHT


18WH SWITCH (465M)
CH9_09
DRL MODULE
A66-G (513M)
14WH CH9_07
A88-B RADIO
16LTGN (426M)
CH4_11

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 004

Figure 16 Battery Feed with Engine Brake (Continued)

16
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. BATTERY FEED WITHOUT ENGINE BRAKE, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED N/ENG BRAKE
NAVISTAR, INC.

FUSE F1-A
(462M)
2 1 HIGH SPEED RELAY
A75
R2 (462M)
10LTGN
30A CH12_02

FUSE F1-C
(462M)
6 5 MAIN CONTROL RELAY
A75A
R5 (463M)
14LTGN
20A CH12_02

FUSE F1-D
(462M)
8 7 ROOF CONN #2
A63P
(428F)
16DKBL
15A CH9_05

FUSE F1-B
(462M)
4 3 AC CONTROL RELAY
A14Z A77T
(144M)
10RD 14LTGN
10A CH12_01

BATTERY ADAPTER
B2 BTRY (498M)
STUD
A
A14W A14AH
6RD 10RD

TEMPERATURE /
COMPASS DISPLAY C
A14CD
FUSE F6-B (1282M) 18RD
CH4_13
(463M)
A14M 4
10RD

FUSE F6-C ACC FEED


A14BJ
(463M) RELAY (145M)
10RD
CH3_12
B1 BTRY 6 5
A14AJ A65A WORK LIGHT
STUD
10RD 14OR (935F)
CH3_03 15A CH9_04,26,27,29,33,34,35,36
(A14M)

A84 CIGAR LIGHTER


14LTGN (1090F/1090M)
CH4_01
FUSE F6-D
(463M)
R1 IGNITION 8 7 LEFT COURTESY
RELAY (462M) A13Z A63
LIGHT (1125)
CH03_08 12PK 18DKBL
10A CH9_05

A13D
ECM
20PK
(6000)
A13D CH3_12
18PK
ECA
(7501)
POWER STUD ECA FUSE
(1375) (8104)

A B *K14S
*K14R C
10RD 10RD

50A
*K11-G
B
10WH

*W/ ULTRASHIFT PLUS

HARNESS(6314)
GROUND
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CH REF 26,27,29,B 92783V
RELEASE NO. D ATE PART NO. SHEET

33,34,35,36 IN CIRC A65A. 92159Y 06AUG13


AE08076114 005

Figure 17 Battery Feed without Engine Brake.

17
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. BATTERY FEED WITHOUT ENGINE BRAKE (CONTINUED), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED N/ENG BRAKE
NAVISTAR, INC.

DATA LINK
A97DL (137M)
14VT
CH3_25
A97DL DIAGNOSTIC
14VT DATA LINK(1386)
CH3_15
A86K (481M)
14LTGN CH4_09
8 7 ACCESSORY FEED RELAY
A14BJ
FUSE F5-D (462M) (145M)
10RD
30A CH3_12

HORN RELAY

(A14B)
A85
R7 (463M)
16GY
CH4_05

A14G SPDOM / TACH


18RD MODULE#1 (421M)
CH8_01,10
6 5 RADIO
A14J A88B
FUSE F5-C (462M) (426M)
16RD 16LTGN
15A CH4_11
(A14B)

LEFT MOTORIZED
A78L
MIRROR SW (823M)
18LTGN
CH4_07
A78D
RIGHT MOTORIZED
16LTGN
MIRROR SW (437M)
FUSE F5-A (462M) A78C
CH4_07,08
16LTGN
2 1 A14S IGNITION RELAY
12RD R1 (462M)
30A
CH3_08
(A14B)

FUSE F5-B (462M) FLASHER


A14B A55
(480M)
10RD 4 3 12OR
20A CH9_14
TRAILER MARKER
FUSE F3-A (462M)
2 LIGHT RELAY R8
1 A58D
(A14E) (463M)
12BN
20A CH9_02

CAB AND TRAILER


6 5 A68 LIGHT RELAY
FUSE F3-C (462M) 10BN
30A R9 (464M)
CH9_02
(A14B)

8 7 A50 HEADLIGHT SWITCH


FUSE F3-D (462M)
18YL (465M)
10A
CH9_09
(A14E)

B1, FUSE F3-B (462M) FRONT END CONN


BATTERY A14K
A14E 4 3 A70 (1M-J)
STUD 8RD CH9_14
10RD 12OR
CH3_05 20A ABS FEED
A14AN
(571ML)
FUSE F7-B (463M) 10RD
CH10_06
A14L 4 3 A56H LEFT TURN RELAY
10RD 12OR R11 (464M)
15A
CH9_14
(A14T)

6 5 RIGHT TURN RELAY


A57H
FUSE F7-C (463M) R12 (464M)
12OR
15A CH9_14
8 7 A70E TRAILER STOP LIGHT
FUSE F7-D (463M) 10OR R10 (464M)
30A CH9_14
2 1 A15 KEY SW
FUSE F7-A (463M) 12RD
25A (40M) CH3_08,11,12
CH5_01,02
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 006

Figure 18 Battery Feed without Engine Brake (Continued)

18
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. BATTERY FEED WITHOUT ENGINE BRAKE (CONTINUED), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED N/ENG BRAKE
NAVISTAR, INC.

FUSE F2-B (462M) CB RADIO


A14T 4 3 A86K POWER(481M)
10RD 14LTGN CH4_09
20A DATALINK
A97DL (1386)
14VT
CH3_15

(A14T)
LEFT POWER
A63
MIRROR & COURTESY
18DKBL
LIGHT(1050M)
CH9_05
A97DL DATA LINK
14VT (137M)
CH3_25

CIRCUIT BREAKER A50A HEADLIGHT SWITCH


F2-C (462M) 5 18YL (465M) CH9_09
6 A B
10A
CIRCUIT BREAKER A51 HEADLIGHT RELAY
F2-D (462M) 7 14YL (462M) CH9_09
8 A B
25A ABS IGNITION RELAY
B1, FUSE F9-B (463M) (152M) CH10_02 /
BATTERY A14K A14D 4 3 A94AH ABS TRAILER RELAY
STUD 8RD 10RD 10GY (152M) CH10_18
(A14D)

30A
CH3_05

2 1 A39A AIR DRYER CONTROL


FUSE F9-A (463M)
16GY RELAY (146M)
15A
CH10_01
6 5 A66A
FUSE F9-C (463M) DRL MODULE
14YL (513M) CH9_07
15A
WIPER HI SPEED DELAY
8 7 A82K RELAY
CIRCUIT BREAKER 16GY (142M)
F9-D (463M) A B
CH4_17
15A A87B
CHASSIS CONN
16GY (3M-T)
CH4_17
A75BC HVAC CONTROL
16LTGN (1057M)
CH12_02
A14V
BATTERY ADAPTER
10RD
(497M)
CH3_03

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 007

Figure 19 Battery Feed without Engine Brake (Continued)

19
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. IGNITION FEED, P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED
NAVISTAR, INC.

KEY SWITCH
(40M)
S S S S
I A I A I A I A
FUSE F7-A
OFF OFF OFF OFF (463M)
1 2
A15 *A14C A14FB B1, BATTERY STUD
12RD 10RD 8RD CH3_03
25A
G F B A C E
FUSE F5-A
(462M-30A)
1 2 FUSE F4/F9
#A14S A13BN A13BL
(462M)
12RD 12PK 14PK
CH9_07
R1,IGNITION
RELAY
*A14S 5 6 A14R A14K
(462M) B1, BATTERY STUD
5 1 12RD 10RD 8RD CH3_03
FUSE F2-C
86
30 (462M-10A)
12PK

A13A
12PK
A13

87 IGN FEED
87A (494M)
85 CH3_09 /
2 4 ABS POWER RELAY
A13-GA

A13H (152M)
18WH

12PK CH10_02,06 /
BACK UP LIGHT SWITCH
(230)
CH9_01
462M
462M 462M
(R2-2)
(R3-2) (R4-2)
A75-GB A75-GC A50-GB A11-G RIGHT CAB
18WH 18WH 18WH 8WH GND STUD
(53F)
AIR DRYER CONTROL RELAY
A13AH (146M)
14PK CH10_01
A28A LEFT SIDE CLUSTER
FUSE F4-A 18TN (423M)
(462M) CH09_04,26,27,29,33,34,35,36
*A13B 2 1 A28B SPDOM / TACH MODULE
A13V
12PK 16PK 18TN (421M)
10A CH8_09,10

FUSE F8-A A28C RIGHT SIDE CLUSTER (420M)


(463M) 18TN CH8_04,05, CH9_07
#A13B A13V CH10_02,06
12PK 2 1 16PK
A28D LEFT SIDE CLUSTER #2
10A 18TN (423M) CH10_06

FUSE F8-B EATON ULTRASHIFT / DM3


A13DM1
(463M) A XMSN RELAY
4 3 18PK
25A (1316FL)
FUSE F8-C
(463M) 6 5 A75BC A75BR HVAC CONTROL
16LTGN 18LTGN (1057M) CH12_02
10A
ABS TRAILER A75BP HVAC CONTROL
A13CP
RELAY (152M) 18LTGN (1057M) CH12_02
14PK
CH10_18,20
FUSE F9-D A75BM RECIRC MOTOR
(463M) 18LTGN (1059M) CH12_02
8 7 A75BC
*A13U A75BK
12PK 16LTGN AIR DIST MOTOR
15A 18LTGN
(1058M) CH12_02
A75BJ
HEATER CONN#2
FUSE F6-D DASH / ENGINE 18LTGN
(162F) CH12_03
(463M) (2M)
8 7 A13D K13D ECM CONN 1
*A13Z
18PK 18PK (6018)
12PK
10A P CH7_12
A13 IGNITION * W/ ENGINE BRAKE
12PK RELAY # N/ ENGINE BRAKE
(1218M)
CH03_11
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CH REF 26,27,29,B 92783V
RELEASE NO. D ATE PART NO. SHEET

33,34,35,36 IN CIRC A28A. 92159Y 06AUG13


AE08076114 008

Figure 20 Ignition Feed.

20
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.9. IGNITION FEED (CONTINUED), P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED (CONT)
NAVISTAR, INC.

I1, IGNITION
ADAPTER FUSE F10-A
(494M) A13BF (464M)
16GY
K MANIFOLD PRESSURE GAUGE
%A13MA %A28M (1285F)
18PK 2 15A 1 18TN
CH8_06,07
A132A
A95HT HIGH EXHAUST TEMP LIGHT
12PK FUSE F10-C
18GY (1404)
(464M)
CH7_22
B 5
A13Z 6 A95H A95HV PARTICULATE TRAP WARNING
12PK 18TN 18GY LIGHT (1405)
10A CH7_22
A95 A95A J1 MSM MODULE
18TN 18TN CONNECTOR
FUSE F11 (1406) CH7_22
(464M) A97-GA ENG/DASH
A13Z 1 18VT (190M)
2
12PK CH07_03
A97-GB CRUISE SRT/PRESSURE
A13Z
18VT (436M)
12PK
1 2 CRUISE ON/OFF CH07_03
A13AA A97AD SWITCH (435M) A97-GC CRUISE ON/OFF
16PK 18VT CH07_20 18VT (435M)
FUSE F11
CH07_03
A13ZB CLUTCH/CRUISE
A97-GE DIAGNOOSTIC ON/OFF
14PK CONT RELAY
18VT (241M-5)
J (149-5)
CH07_04
A13W
ABS ECU CONN 1 CRUISE SWITCH
14PK FUSE F10 A97-GF
RELAY (141M)
18VT
(464M) CH07_03
A13W (1348) A24AM
ENGINE BREAK
14PK CH10_02,06 18GY
4 3 ON/OFF
A24AM
(434M)
18GY
CH07_18
FUSE F10-D A97CL START MODULE
(464M) 18VT
C (1610)
A13DS 8 7 A13BB A97CP CH3_26
12PK 18PK 18VT
15A A97CR CRUISE SWITCH ON/OFF
FUSE F10-A TEMP/ 18VT (435M)
(464M) COMPASS CH07_20
A13CD A41A
DISPLAY CLUTCH SW
18PK 18LTGN A97-GH
2 1 (1282M) (294F)
A13D4
18PK

18VT CH07_10
FUSE F10-C CH4_13
START
(464M) GND ADAPTER
A13BB A17EB RELAY A97-GR (457M)
16PK 16PK (1217M) 18VT
6 5 CH07_10
CH3_23
CLUTCH WAIT TO START
SWITCH A97 A97S (1455)
LEFT SIDE
(294F) 18VT 18VT CH08_03
CLUSTER #2
CH07_27 (423M) A97-GD INC/DEC
FUSE F10-C
D 18VT DIAGNOSTIC
A13W (464M) A28D (243M)
12
16PK 18TN DASH / ENGINE CH7_04 AC PRESS SW
6 5 (2-Q)
K13D4 K23T (228)
TALEGRAPHIC 18PK 18TN CH7_16
A28E
ADAPTER K13F ENGINE SENSOR
16TN
MODULE 18PK INTERFACE
(559F) (6033)
K13FA
FUSE F10-B CH04_18 CH7_19
18PK
E (464M) ACCESSORY CUMMINS ICON ECM CONN 3
A13CA A12F
FEED RELAY A13EC (1212M)
14PK 12LTBL
3 4 (105M) 16PK CH7_28
CH03_09 CUMMINS ICON
2 WAY A97ED THERMOSTAT
A86CC RADIO (1209F)
16PK
16LTGN IGNITION CH7_28
(745I) A97AL PARK BRAKE SWITCH
G CH04_10 16VT (141M)
A13NA DEF GAUGE CH07_18
18PK BATTERY FEED A97CT ECM CONN 2
(9766) 16VT (6019)
CH08_16 CH07_18
A
A13F IGNITION
12PK ADAPTER
(495M) CH03_10
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 009

Figure 21 Ignition Feed (Continued)

21
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.10. IGNITION FEED (CONTINUED), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IGNITION FEED (CONT)
NAVISTAR, INC.

FUSE F5-A (462M)


RT MOTORISED
*A13BN 2 1 INTERHARNESS
A78C A
12PK CONNECTION
16LTGN
15A
(973ML)
A78
HEATED MIRROR SW
16LTGN
(438M)
FUSE F4-C
CH4_06
(462M-10A) BACK-UP
6 5 (2M/2)
#A13J A71 K71 LIGHT
12PK 18OR 16OR (7500W)

(A13J)
G
CH9_01
A78 HEATED MIRROR SW
I1, IGNITION 16LTGN (438M)
FUSE F4-D CH4_06
ADAPTER A13F
(462M)
(494M) 12PK A78C
CH03_09 16LTGN
8 15A 7

FUSE F9-B
(463M-30A) DRL MODULE
IGN RELAY R1
A13H *A13BL 4 3 A66D (513M)
(462M)
CH3_08 12PK 14PK 14YL CH9_07
ABS TRAILER
A94H
RELAY
10GY
(152M)
CH10_18,20
IGNITION ADAPTER FUSE F4-A
(495M) (462M-10A)
A 1
A13P #A13BL 2 A66D DRL MODULE
12PK 14PK 14YL (513M)
CH9_07
FUSE F10-B
(464M-10A)
D 2 1
A13BL A92A15 BODY BUILDER
14PK 18PK CONN
(4705)
FUSE F10-A CH07_24
(464M-15A) TRLR AUX
H 2 1 CIR RELAY
A13EG A72B
18PK 12OR (201M)
CH10_29

K
A13EF
18PK

E TECHOMETER
A48 (1185F)
16GY (CH09_24)
FUSE F10
(464M-M)
2 WAY RADIO
B 2 1
A14CA A86LB BAT POS
14RD 16LTGN (745P)
CH04_10

* W/ ALLISON XMSN, ENGINE


BRAKE
# W/ MANUAL XMSN, STARTER
INTERLOCK
W/ ULTRASHIFT, AUTOSHIFT
& ALLISON XMSN
N/ ENGINE BRAKE
@ W/ ETHER START
% W/ MANIFOLD PRESSURE
GAUGE
& W/ OUTSIDE TEMP SENSOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 010

Figure 22 Ignition Feed (Continued)

22
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.11. POWER FEED, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER FEED
NAVISTAR, INC.

FUSE F7-A
(463M)
B1, BATTERY STUD A14FB A14C 2 1 A15
CH3_03 8RD 10RD 12RD
25A

W/ENG BRAKE

KEY SWITCH
(40M)

S S S S
I A I A I A I A

OFF OFF OFF OFF

G F B A C E
16PK
A17

A13EE
12PK

ECM START
CIRCUIT CONNECTOR A A17 PUSH
A
(1214ML) 16PK BUTTON
START
A17A SWITCH
B
16PK
(41M)

IGNITION RELAY
(1218M)

A13EA
1
12PK
GND ADAPTER
A11-GEE
2 (453M)
18WH
CH03_16

AIR DRYER
A13 CONTROL RELAY
3 (146M)
12PK
CH03_08
CUMMINS ICON
A97EM
5 ECM CONN 4
18VT
(1213F)
CH07_28

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 011

Figure 23 Power Feed.

23
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.12. ACCESSORY FEED, P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY FEED
NAVISTAR, INC.

KEY SWITCH
(40M)

S S S S
I A I A I A I A FUSE F7-A
(463M)
OFF OFF OFF OFF 2 B1, BATTERY
A15 1 *A14C A14FB STUD
12RD 10RD
25A 8RD CH3_03

G F B A C E WORK LIGHT
FUSE F2-A A65A (935F)
(462M) 14OR CH9_04
RADIO
A12M 2 1 #A86 (426M)
12LTBL 16LTGN CH4_11
15A
A84 CIGAR LIGHTER
14LTGN (1090M)
CH4_01
ACCESSORY
12LTBL

ADAPTER #A86E ROOF CONN #2


A12

(499M) 16LTGN (428F)


POWER *A86E CH4_11
H WINDOW FUSE F5-B 16LTGN
A12W
12LTBL RELAY (462M)
(201M) 4 3 FLASHER
CH4_02 *A12M #A55 (480M)
A 12LTBL 12OR
A12A 20A CH9_14
12LTBL I1 IGNITION
*A86 RADIO
ADAPTER
12LTGN (426M)
(494M)
E CH4_11
A72D CH3_09
TRAILER AUX
16OR FUSE F10-B WIPER LOW WIPER HIGH
SWITCH WINDSHIELD
F (464M) SPEED RELAY SPEED RELAY
A92AM (418M) WASHER
4 3 (143M) (142M)
12GY CH10_29 A12F A12BA A12BB A12BC W/ WIPER
12LTBL 16LTBL 16LTBL 16LTBL DELAY SW
B SPARE ACC 10A 5 5
A12S
12LTBL

(1171M)
A12AC

12LTBL (167M) FUSE F6-C


CH4_17
CH4_20 (463M)
*A14BJ 5 6 A14AJ B1, BATTERY
A14FB
10RD 8RD STUD
10RD
15A CH3_03
FUSE F5-D
(462M)
7 8 A14AA B1, BATTERY
#A14BJ A14K
5 1 STUD
10PD 14RD 6RD
30A CH3_06
86
30
ACCESSORY
FEED RELAY
(145M)
87
87A ACCESSORY ADAPTER
85
(501M)
2 4 3

A12AD A
10LTBL
FUSE F10-A
A12-GH

(464M)
16WH

FOG LIGHT B
A64 1 2 A12P
RELAY
(148M) 14YL 12LTBL
15A
CH9_08

AC CONTROL
RELAY LEFT CAB
A77-GS A11-GQ A11-GF
(144M) GND STUD
18WH 16WH 10WH
CH12_01 (56F)

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 012

Figure 24 Accessory Feed.

24
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.13. CAB J1939 DATA LINK, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 DATA LINK
NAVISTAR, INC.

W/ MANUAL TRANSMISSION

J1939 BACKBONE
ECM CONNECTOR (1097)
(6018)

K5S(+) K5R(+)
J1939+ 34 A J1939+
18YL 18YL

K5S(-) K5R(-)
J1939- 47 C J1939-
18GN 18GN

J1939 TERMINATING
RESISTOR
(7110)

A
K5TB(+)
18YL

120
OHMS

K5TB(-) C
18GN

W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION

ECM CONNECTOR J1939 BACKBONE


(6018) (1097)

K5S(+) K5R(+)
J1939+ 34 A J1939+
18YL 18YL

K5S(-) K5R(-)
J1939- 47 C J1939-
18GN 18GN
K5TA(+)
K5TA(-)
18GN

18YL

EATON GEN3
TCM CONN J1939 TERMINATING
(7105) RESISTOR
(7110)

K5V(+) A
K5TB(+)
J1939+ 3
18YL 18YL

120
OHMS

K5TB(-) C
K5V(-)
J1939- 2 18GN
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 013

Figure 25 Cab J1939 Data Link.

25
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.14. CAB J1939 DATA LINK (CONTINUED), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 DATA LINK (CONT)
NAVISTAR, INC.

W/ ALLISON TRANSMISSION, W/ 15L IBB ENGINE

J1939 BACKBONE
(1097)

J1939+

J1939-
A C

K98YL1

K98GN1
18GN
18YL

XSMN DASH
ECM CONNECTOR
(105M)
(6018)

K98YL2 K98YL3 K98YL6 K98YL4


J1939+ 34 18YL 43 J1939+
18YL 18YL 18YL

K98GN2 K98GN3 K98GN6 K98GN4


J1939- 47 18GN 42 J1939-
18GN 18GN 18GN

J1939 ALLISON
K98YL

DIAGNOSTIC CONNECTOR
K98GN

EOF SHIFTER
18YL
18GN

(1095F) (100M3)

J1939+ K98YL5 H
A
18YL

J1939- K98GN5
B J
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 014

Figure 26 Cab J1939 Data Link (Continued)

26
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.15. DIAGNOSTIC DATA LINK, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DIAGNOSTIC DATA LINK
NAVISTAR, INC.

DIAGNOSTIC DATA LINK


(1386) GROUND ADAPTER
(456M)

B
A11-GR A11-GT A11-GX
GROUND A
14WH 18WH 18WH

A
A11-GB A11-GC
8WH 10WH
RIGHT CAB
GND STUD
(53F)

FUSE F2-B (462M)


#A97DL 3 4 A14T A14K B1, BATTERY STUD
POWER B 14VT 10RD 6RD CH3_06
20A

FUSE F5-D (462M)

*A97DL 7 8 A14BW
A14AA
B2, BATTERY STUD
14VT 14RD 6RD
CH3_02
30A
DATA LINK (+)
(514M)

A
A98A(+)
POSITIVE F
14BK

A98C(-) C
NEGATIVE G 14BK
CUMMINS A98EA(+)
ICON 18DKBL D
ECM CONN 4
(1213F)
CH07_28 G
A98MA(+)
MANIFOLD
18BK
PRESS GAUGE E
(1285M)
A98MB(-)
CH8_07
18BK

A47/48(+) SPEEDOMETER /
5 TACHOMETER
18GY
MODULE # 1
A47/48(-) (421M)
6
18GY

DATA LINK (-)


(515M)

G
A98S(+)
TACHOGRAPH 16BK
ADAPTER MODULE
(559F) F
A98T(-)
CH4_18 16BK

ABS ECU CONN 1


A
(1348)

C
A98J(+)
14
16BK

D
A98K(-)
13 16BK
CUMMINS
ICON * W/ ENG BRAKE
ECM CONN 4 # N/ ENG BRAKE
(1213F)
CH07_28
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO . D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 015

Figure 27 Diagnostic Data Link.

27
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.16. GROUND – IP, P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND-IP
NAVISTAR, INC.

A58-GA TRAILER MARKER LIGHT


GND ADAPTER 18WH RELAY R8, (463M)
(453M) CH9_02

A HEADLIGHT RELAY R4
A11-GA A50-GB (462M)
12WH 18WH CH9_09

HVAC CONTROL
C ATC OFF-ROAD SW A75-GL (1057M)
A11-GR (1350) 18WH CH12_02
16WH CH10_06
AIR DIST MOTOR
A75-GM (1058M)
B DATA LINK 18WH CH12_02
A11-GR
(137M-E)
16WH
CH03_25 RECIRC MOTOR
A11-GG

A75-GK (1059M)
10WH

IGNITION 18WH CH12_02


D RELAY
A11-GEE
(1218M) HEATER CONN
18WH
CH03_11 A75-G (161M)
10WH CH12_03

E DIAGNOSTIC
A98-G RIGHT TURN RELAY R12
ON/OFF
A11-G

18WH A57-G (464M)


8WH

(241M)
18WH CH09_14
CH07_04
CLUTCH STARTER
H HILL START INTERLOCK RELAY
A11-G AID SWITCH GROUND A17D-GH
(153M)
16WH (445-5) (FUSE BLOCK 14WH
CH08_17
CH10_08 ASSEMBLY)
(461F)
ROOF CONN
K A11-GAB
DEF GAUGE (429F)
A11-GHH 16WH
(1286F) CH9_03,05
18WH
CH8_16 CAB GND ADAPTER
(456M)
A11-GC CH04_07,12
10WH CH10_20,18

A11-GB A38-G AIR SUSPENSION GND


8WH 18WH (477F)
CH8_04
RIGHT CAB
GND STUD
A43-G PDL GND
(53F)
18WH (479F)

RIGHT SIDE
A57-GA TURN LIGHT
16WH (171M)
CH9_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 016

Figure 28 Ground – IP.

28
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.17. GROUND – IP (CONTINUED), P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND-IP (CONT)
NAVISTAR, INC.

GND
ADAPTER
(454M)

K DIMMER SW
A11-GAW
(1258F)
16WH
CH9_09

A A11-GY CB RADIO POWER


A86-GK
10WH (481M)
14WH
CH4_09

B TACHOMETER

A11-GI
A48-G (1185F)

8WH
16WH CH09_24

TACHOGRAPH TRAILER
E A11-GN A11-GAN
A28-G ADAPTER MODULE SOCKET GND
16WH (559F) 10WH 10WH
(45ML)
CH4_18 TRAILER
SOCKET GND A11-GT TRAILER
(419F) 10WH SOCKET GND
(INSIDE CAB) (578F)
BEACON
H LIGHT LEFT CAB
A11-GF A11-GBL
18WH 18WH (1449M) GND STUD
CH04_20 (56F)
A11-GF

A52-GE IP/FRONT END CONN


10WH

12WH (1M / 1F)


CH9_11
G RADIO #2
A86-GA
(427F) A62-GB RIGHT SIDE CLUSTER
18WH
CH04_11 18WH (420M)
CH9_12

LEFT SIDE CLUSTER # 2


A62-GC
(423M)
18WH
CH9_12
A62-GD SPEEDO / TACHO MODULE
18WH (421M)
A11-GQ

CH9_12,14,09
16WH

SPEEDO / TACHO MODULE


A11-GL (421M)
18WH CH8_09,10,01,02

A77-GS AC CONTROL RELAY


18WH (144M)
CH12_01

A11-GM LEFT SIDE CLUSTER # 2


18WH (423M)
CH7_17

WIPER WASH SW
A82-GB (1171M)
16WH CH4_17

A11-GJ RIGHT SIDE CLUSTER


18WH (420M)
CH8_05
(2M/2-T) WINDSHIELD
A82-GC K82-GC WIPER MOTOR
16WH 16WH (430)
CH4_17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 017

Figure 29 Ground – IP (Continued)

29
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.18. GROUND – IP (CONTINUED), P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.

LOW AIR SW 1
(GREEN AIR LINE) LOW AIR PRESSURE SW1
(1175M) A40-GA
A40-GA (460F)
CH09_23 16WH
16WH CH8_01
LOW AIR SW 2
GROUND ADAPTER A40-GB LOW AIR PRESSURE SW2
ORANGE A40GB
(455M) 16WH (512F)
AIR LINE 16WH
CH8_01
(1176M)
A LEFT SIDE
A11-GE CH09_23 A56-GA
12WH 16WH TURN LIGHT
(170M)
AIR DRYER CONTROL
B CH9_13
A13-GAD RELAY
A84-G CIGAR LIGHTER
18WH (146M)
16WH (1090M)

A11-GK
CH10_01

A11-GD

16WH
CH4_01

8WH
FOG LIGHT SW
J
(440)
A11-GAC
CH9_08 A62-GAR TRAILER LIGHT SW
14WH
16WH (466M)
WINDOW SW DRIVER SIDE CH9_02
G
A11-GAW RIGHT & LEFT (201M)
POWER WINDOW RIGHT DRL MODULE
14WH A66-GA
SIDE SW (513M)
14WH CH9_07
(1158M)
A66-G DRL PARK
H CH04_03
14WH BRAKE SWITCH
TEMP / COMPASS A44-GB
A41-G (468F)
DISPLAY ROOF CONN 16WH
18WH CH9_07
(1281M)
LEFT CAB A44-GB DRL PARK
CH04_24
GND STUD 16WH BRAKE SWITCH
C DRIVERS HEATED (56F)
A38-G A11-GS (1173M-D)
SEAT CONN CH09_23
18WH 16WH
(1331F)
CH4_15 PANEL LIGHT SW
A11-GZA LT. T/S INDICATOR (425M)
14WH (1181F) CH09_24 A62-GW CH9_12
18WH
A11-GP

PARK REGEN SW HEADLIGHT SW


A95-GC
12WH

(1403) CH7_21,24 (465M)


16WH A62-GAS
J1 MSM MODULE 18WH CH9_09
A95-G A95-GA CONNECTOR
16WH 16WH (1406)CH7_21,24 L4 PANEL GND
A95-GD ADAPTER
INHIBIT REGEN SW
16WH (506M)
(1402)CH7_23,24
A
D
A38-GB PASSENGERS
HEATED SEAT PARKED REG SW
18WH
CONN (1331F) (1403)
B
CH4_16 CH7_21,24 A62-GMS
A97-GB START MODULE REAR REAR AXLE 18WH
18VT (1610) CTD SWITCH C
A62-HMS
CH03_26 (1164F)
F 18WH
A72-GA POWER LOCK CH04_21
18WH (201M) PARK REGEN SW A62-GMS
CH10_29 (1403) 18WH
CH07_23
K SURGE POWER J
A11-GDA SPARE 3 A62-GH
LOW V+G 18WH
16WH (516M)
DISCONNECT
CH04_21 F
(1258M) A72-G
CH03_27 TRAILER AUX SWITCH
18WH
(418M)CH10_29
INHIBIT REGEN SW
(1402) A62GD
CH7_23 16WH

FRONT REAR AXLE A62GB A62GA


CTD SWITCH 16WH 14WH
(1162F) SPARE H
RIGHT HEAD LIGHT
CH04_21 SWITCH 1 A11-GAL
GROUND
(516M) 18WH
(4)
CH04_21
M52-G M52-GA RIGHT HEADLIGHT
10WH 12WH (212M)
CH9_11
RIGHT FOG LIGHT
M64-GC M64-GA
(66F)
12WH 14WH
CH09_08
M64-GB LEFT FOG LIGHT
GROUND
14WH (67F)
(3)
CH09_08

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 018

Figure 30 Ground – IP (Continued)

30
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.19. GROUND – IP (CONTINUED), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - IP (CONT)
NAVISTAR, INC.

ROOF CONNNECTOR #1
A76-G DEFROSTER
(429F-A)
16WH (313) CH4_04,10
A11-GAB A11-GAB
CAB GND ADAPTER 16WH 14WH
A86-GE CB CONN
(456M)
16WH (525M) CH4_10

RIGHT CAB
A
A11-GC A11-GB GND STUD
10WH 8WH (53F)

RT POWER MIRROR &


B COURTESY LIGHT
A11-GX A11-GAE (1054M/1054ML)
18WH 18WH CH4_06

A13-GCP ABS TRAILER RELAY


A11-GAD LEFT / RIGHT 14WH (152M)
18WH MOTORIZED CH10_18,20

G MIRROR SW A78-G
A78-GC (823M / 437M) 18WH MIRROR HEATED SWITCH
14WH CH4_07
(438M)

A11-GT
18WH
DUAL AXIS A62-GAX CH4_06
MOTORIZED 18WH
A78-GA MIRROR SW LEFT POWER MIRROR &
18WH (1137) COURTESY LIGHT
A11-GZ
CH4_08 (1050M/1050ML)
H 18WH
A81-G POWER LOCK / UNLOCK CH4_06
14WH RELAYS
(201M / 200M) A62-GJ CRUISE ON / OFF
CH4_12 18WH (435M)
CH7_03,20
MANIFOLD
K PRESSURE CRUISE SET / RESUME
A11-GHD A62-GK
GAUGE (436M)
18WH 18DKBL
(1285F) CH7_03,20
CH8_06,07
ENGINE BRAKE SELECTOR
D A62-GL
A44-GZC SWITCH
D PARK BRAKE 18WH
16WH (433M)
IND,YELLOW
CH7_10
STRIPE
KEY"G" A44 (1178M) ENGINE BRAKE ON / OFF
A A62-GN
CONN 16GY (434M)
18WH
(572M) CH7_10
CH09_07
DIAGNOSTIC DATALINK
A11-GR (1386)
14WH CH3_15

DATA LINK
A11-GR (137M)
14WH CH3_25
DIAGNOSTIC
A62-GR ON/OFF
18WH (241M-8)
CH07_04
INC/DEC IDEAL
A62-GQ DIAGNOSTIC
18WH (243M-8)
CH07_04

A62-GQ ENG OVERRIDE


18WH DIAGNOSTIC
(260M-8)
A11-GA HARNESS GROUND CH07_04
6WH (6314A)
CAB GROUND
(382) REMOTE CRUISE CONNECTOR
A97-GG (958F)
18VT CH7_20

BUMPER MTD
FRONT END M58-G MARKER LIGHT
GROUND
18WH (1329M)
(1)
CH9_11

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 019

Figure 31 Ground – IP (Continued)

31
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.20. ZERO VOLT REFERENCE, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.

K10-GD
16WH ECM CONN
(6000)
K10-GF CH7_02
10WH

K10-GJ
ECM SENSOR
16WH
K10WH1 INTERFACE
12WH (6033)
K10-GK CH7_19
16WH

K10-GA HARNESS
10WH GROUND
(6314A)

*K92C16
14WH ECM CONNECTOR
GROUND ADAPTER (6018)
*K92BA16
(6704D) CH7_12
14WH
K92A16
14WH
A ECM CONNECTOR 2
K10-GB K10-WH5 *K92D16 (6019)
10WH 16WH 14WH CH7_12
W/ MANUAL XMSN

K31-G
XMSN OIL TEMP SENSOR /
16TN
AUTO XMSN TEMP SENSOR
B
(236 / 236F)
K31-G
CH8_05
16WH

W/ ALLISON XMSN ENGINE OIL


C FREON COMPRESSOR TEMPERATURE
K77-G
(6200) (393)
16WH
CH12_01
E
K30-GB
B
16TN

D K31-G XMSN OIL TEMP


18GY SENSOR (7700K) #K30
A
(CH8_14 16TN

ENGINE / DASH
LEFT SIDE
(2-B)
A30 CLUSTER #2
18TN (423M)
CH7_17

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 020

Figure 32 Zero Volt Reference.

32
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.21. PANEL LIGHT ADAPTER, P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PANEL LIGHT ADAPTER
NAVISTAR, INC.

PANEL LIGHT ROOF CONN #2


SWITCH A62A A62S A62AP (428F)
(425M) 16DKBL 16DKBL 16DKBL CH09_05
CH9_12
HVAC CONTROL
A62P (1057M)
18DKBL CH12_02

A62AR TRAILER LIGHT


16DKBL SWITCH (466M)
CH9_02
L1 PANEL LIGHT
A62AX MIRROR SWITCH
ADAPTER
16DKBL (438M)
(503M)
CH4_06
A
A62M
16DKBL
L2 PANEL LIGHT
ADAPTER
D TRAILER AUX SWITCH (504M)
A62BL
(418M) A
18DKBL
CH10_29 A62AE
16DKBL
C FOG LT SW SPARE SWITCH
A62AN (440M) J (516M)
16DKBL A62H
CH9_08 CH04_21
16DKBL
B PWR WINDOW
A62AL HILL START AID SWITCH
RT SIDE SW (1158M) A62AK
16DKBL (445)
CH4_03 16DKBL
CH10_04,08
A62BE LEFT POWER LOCK C
16DKBL (1048F) A62AV CRUISE/DIAGNOSTIC ON/OFF
CH4_13 16DKBL (435M/241M)
MANIFOLD CH07_03,04
H PRESS GAUGE/TURBO
A62AB E INHIBIT REGEN SW
18DKBL BOOST A62MSP
(1402)
(1285F) 16DKBL
CH7_22
CH8_06,07
E ENG BRAKE R / L MOTORIZED
A62AW A62AW
SELECTOR SW MIRROR SWITCH
16DKBL 16DKBL
(433M) (437M)
CH7_10 CH4_07
ENGINE FOR FRONT RR AXLE
J A62A CTD SWITCH
A62M OVERRIDE SWITCH
16DKBL (653M/659M) 16DKBL (1162F)
CH06_05 CH04_21
D PARKED REGEN SW
A62MSM
K (1403)
A62RU DEF GAUGE 16DKBL
16DKBL CH7_21,23
(1286F)
CH08_16 INHIBIT REGEN SW
A62MSP (1402)
16DKBL CH7_22
B
A62MSM PARKED REGEN SW
16DKBL (1403)
CH7_21,23

A62BA TACHOGRAPH
16DKBL ADAPTER MODULE
(559F)
H CH04_18
A62U SPARE/ACC
16DKBL (517M)
CH04_20 SPARE
A62U A62V SWITCHES
16DKBL 18DKBL (516M)
G CH04_21
A62AJ
ATC OFF-ROADSWITCH
16DKBL
(1350/1351)
CH10_02
BECON LIGHT
A62PLF
SWITCH
18DKBL
(1135M)
CH9_22

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 REVISED AND REDRAWN. B 92783V
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 021

Figure 33 Panel Light Adapter.

33
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.22. ECA POWER, P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ECA POWER
NAVISTAR, INC.

ECA FUSE
(8104) ECA POWER
(1373)
A PASS CAB
K14R K14CAB
10RD 2RD POWER
50A B (1374)
K14S
10RD

ECA
(7501)

K11-G K11-GA
B
10WH 6WH

HARNESS GROUND
CAB GROUND
(6314)
(314)
CH3_04

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 022

Figure 34 ECA Power.

34
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.23. START FEED ADAPTER, P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
START FEED ADAPTER
NAVISTAR, INC.

FUSE F11
(464M)
A95 A13Z
18TN 12PK
2 1 I1 IGNITION
FUSE F10 ADAPTER (494M)
STARTER TERMINAL CH03_09
A95 (464M) A13Z
(6307)
CH11_05,CH7_24 18TN 12PK
A95H 6 5
STARTER INTERLOCK
18GY
SWITCH
A17DA
(294A)
14PK
CH08_17
START FEED ADAPTER
(509M) A62R DIAGNOSTIC
16DKBL ON/OFF (241M)
CH07_04
A
A17B A62AV L2 PANEL LIGHT
14PK 16DKBL ADAPTER (504M)
CH03_21
INHIBIT REGEN
*A17D A95IG SWITCH
18PK 18TN (1402)
CH07_22
#A17D A95BA
14PK 18GY PARK REGEN SW
(1403)
A95BA
CH07_22,23
18TN
HIGH EXHAUST TEMP
C A17EC
A95HT LIGHT
16PK 18GY (1404)
CH07_22
PERTICULATE TRAP
START RELAY A95HV
WARNING LT (1405)
(1217M) 18GY
CH07_22
J1 MSM MODULE
A17EC A95A CONN (1406)
4 18TN
16PK CH07_22
I1 IGNITION AFTERTREATMENT
A95BZ
A17EB ADAPTER BUZZER (1415)
1 18TN
16PK (494M) CH07_22
CH03_09 A17DB CLUTCH STARTER
14PK INTERLOCK (153A)
A17ED CUMMINS ICON
5 CH08_17
18PK ECM CONN 4
(1213F) A17DB CLUTCH STARTER
A17EE
2 CH07_29 14PK INTERLOCK (153M)
18PK
CH08_17
DASH CONN 2/ENGINE CONN A62R DIAGNOSTIC
(2M/2) ECM 2 16DKBL ON/OFF (241M)
A17EF K13D (6018) CH07_04
18PK 18PK CH07_12 A17DA STARTER INTERLOCK
14PK SWITCH (294A)
EATON DM2 XMSN
CH08_17
(1316FL)

A17EF1 # W/2007 CUMM W/CUM IDLE


18PK A
CONTROL & N/BRAZIL

* W/2007 CUMMINS &


W/STRTR INTERLCK &
W/IDLE CONTROL SYS,BRAZIL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 023

Figure 35 Start Feed Adapter.

35
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.24. GROUND ADAPTER, P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. GROUND ADAPTER

GROUND ADAPTER
(1010)

A CTR CHAS / RR CHAS


R10-G (9800)
16WH CH10_27

B (6X4) STOP,
R10-GA
TAIL & TURN-TG
16WH
(9303G / 9304A)
CH08_14

D CUSTOMER SUPPILED
R10-GP
16WH LIGHTS
(9900)
CH10_27

E BACK-UP ALARM
R10-GF
16WH (9306)
CH9_15

CHASSIS GND
ADAPTER
(8803)

A
N11-GA
10WH

CENTER GROUND
(4006)

CONNEXTION / REAR
B
N10-G CHASSIS HARNESS
12WH (9800F)
CH10_27
C REAR / CENTRE
N49-G
CHASSIS(9800F)
18WH
CH8_10,11
D
N9BF REAR / CENTER
18GY CHASSIS(9800F)
CH8_13
E LSM BENDIX AUX
N39-G
AIR DRYER
16WH
(9902/9901)
CH10_01
F
N36-G LEFT RIGHT
18GY FUEL SENDER
DUAL BOC(9100D)
CH8_12

N36-G RIGHT FUEL


18BN SENDER DUAL
UC (9100E)
CH8_12

GROUND D GROUND D
(113M1) (113F1)

R11-GW
8WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 024

Figure 36 Ground Adapter.

36
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.25. 137M DATA LINK, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
137M DATA LINK

DATA LINK
(137M)

DATA LINK
(514M)

A A
A98A(+)
14BK

B
A98B(+)
14BK

DATA LINK
(515M)

B A
A98A(+)
14BK

A98B(+) B
14BK

FUSE F2-B
C (462M)
A97DL A14T A14K B1 BATT STUD
14VT 10RD 6RD CH03_06
3 4

FUSE F5-D
(462M)
A97DL A14AA A14BW B2 BATT STUD
14VT 14RD 6RD CH03_02
7 8

FUSE F11-B
(464M) B1 BATT ADAPTER
A97DL A14DLF (497)
14VT 14RD
3 4 CH03_03

E CAB GROUND
A11-GR A11-GT A11-GX ADAPTER
14WH 18WH 18WH (456M)
CH03_19

A11-GR GND ADAPTER


14WH (453M-B)
CH03_16

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 025

Figure 37 137M Data Link.

37
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.26. SART MODULE, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SART MODULE
NAVISTAR, INC.

I1, IGNITION
A13BB ADAPTER
18PK (494M)
CH03_09

D
GROUND ADAPTER
(455M)
A
SART MODULE

A97CL
18VT
(1610)
LEFT CAB
GND STUD
(56F)
B A97-GB
18VT A11-GE A11-GD
12WH 8WH

ECM PARK
A97CP A97CN A582E
A BRAKE RELAY
18VT 18VT 18BN (148M)
5 1 CH7_18
86 30
A97CM CLUTCH / CRUISE
18VT CONT RELAY ECM 2
(149M) (6019)
A97AJ 87 CH07_20
B A 18VT 87A
85 CAB/DASH
CLUTCH SWITCH 3 (190-R)
2
(294F) A97AH K97AH
18VT 18PL
A97-GA A11-G
18VT 8WH

RIGHT CAB
A97AJ
GND STUD
18VT
(53F)

J1 MULTIPLEXED
A4GN(-) SINGLE MODULE
D
18GN (1406)

A4YL(+) A5YL(+) A6YL(+)


C 5
18YL 18YL 18YL

A6GN(-)
6
18GN J1939
TERMINATING
RESISTOR
A7YL(+)

(203)
18YL

A
A8YL(+)
18YL
J1939 BACKBONE
(203G)

C
A8GN(-)
18GN
A10YL(+) A9YL(+)
A 18YL 18YL

A10GN(-) A7GN(-) A5GN(-)


C
18GN 18GN 18GN

SPEEDO / TACH MODULE #1


(421M)

A9GN(-)
8
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 026

Figure 38 SART Module.

38
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.27. BATTERY DISCHARGE PROTECTION SYSTEM, P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. BATTERY DISCHARGE PROTECTION SYSTEM

LOW BATT
INDICATOR LIGHT
SURGE POWER LOW (816F)
VTG DISCONNECT
(1258M)

A
A B

A14DML
J
16OR

A14DMK
16RD
C A14DMF B1 BATT STUD
16PK FUSE F10 (55F)
(464M)
A14DMH A14BDF A14DAF
E
16RD 16RD 16RD
1 2

G3 GND ADAPTER
A11-GDC A11-GDA (455M-K)
B
16WH 16WH CH03_17

V-IN B1 BATT STUD


(1262F) (893F)

A14VD
6RD

A A

V-OUT B2 BATT STUD


(1263F) (894F)

A14VD
6RD

A A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076114 027

Figure 39 Battery Discharge Protection System.

39
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CAB ACCESSORIES (CHAPTER 4)


4.1. CIGAR LIGHTER, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIGAR LIGHTER
NAVISTAR, INC.

FUSE F6-C
N/ENG BRAKE
(463M)
A84 5 6 A14AS A14FB B1, BATTERY STUD
14LTGN 10RD 6RD CH3_05
W/ENG BRAKE 15A

FUSE F2-A
(462M)
A84 1 2 B2, BATTERY STUD
A14T A14W
14LTGN (51F)
10RD 6RD
CH3_01
15A
A12M KEY SWITCH
12LTBL (40M)
CH3_12
CIGAR LIGHTER
(1090M/1090F) CIGAR LIGHTER
(91F)
B
A84H
14LTGN
CIGAR
LIGHTER GND
C (92F)
A84-GH
16WH
CIGAR
LIGHTER LTGN
(90M)
A
A62AA
16DKBL
A84-G
16WH

A62T A62A
16DKBL 16DKBL PANEL LIGHT SWITCH
(425M)
A62W CH9_12
16DKBL
A11-GD
8WH

LEFT CAB
GND STUD
(56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076115 001

Figure 40 Cigar Lighter.

40
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.2. ELECTRIC WINDOW – RIGHT AND LEFT, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC WINDOW - RIGHT AND LEFT
NAVISTAR, INC.

B1, BATTERY STUD #A14K


CH3_03 6RD KEY SWITCH
BATTERY ADAPTER (40M)
(497M) CH3_12

B1, BATTERY STUD A


*A14K A14V
CH3_03 8RD 10RD

12LTBL
G

A12
A14BD
A83J ACCESSORY
14RD
14LTGN ADAPTER
(499M)

A83K POWER WINDOW 4


POWER A
14LTGN LEFT A12A
WINDOW SW
(1034F) FUSE F4-B 12LTBL
DRIVER 20A
(462M) H
SIDE RIGHT
(1040) 5 2 B 3

14LTGN

12LTBL
5B E

A12W
2B

A83
DN UP
4 3
6 1 C
POWER WINDOW
1 5 LEFT & RIGHT RELAY
A (201M)
4 1
86
A83C 30 GND

14LTGN
14LTGN ADAPTER

A83C
14LTGN

A83-GB

(456M)
A83E

14WH

87 CH04_12
87A
85
A83-GA
14WH

3 4 2
A81-GA A81-G
A83-GA

A12-G
18WH 14WH

14WH
14WH
A83-GBW

POWER
14LTGN

14WH
A83H

WINDOW SW
DRIVER G3-GND
A11-GAW
SIDE LEFT
14WH ADAPTER
(1039)
5 2 (455M)
G
5B 2B
DN UP PASSENGER
4 6 1 3 SIDE
A
5 2 (1041)

A11-GE
5B 2B

12WH
4 1 DN UP
14LTGN

14LTGN
14LTGN

14LTGN

A83M
A83L

4 6 1 3
A83N

A83F

4 6 1
14LTGN

14LTGN
14LTGN

14LTGN

14LTGN
14LTGN
A83K

A83K
A83J
A83D
A83J

A83D

A11-GD
LEFT RIGHT 8WH
WINDOW WINDOW
MOTOR MOTOR
(1044) (1045)
POWER
B A B A
WINDOW
B D E
RIGHT
(1033)
LEFT CAB
GND
(56F)

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076115 002

Figure 41 Electric Window – Right and Left.

41
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.3. ELECTRIC WINDOW – RIGHT, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRICAL WINDOW - RIGHT
NAVISTAR, INC.

KEY SWITCH
(40M)
CH3_12
#A14K B1, BATTERY STUD
6RD CH3_03
BATTERY ADAPTER
12LTBL

(497M)
A12

A
A14V *A14K B1, BATTERY STUD
10RD 8RD CH3_03
G
A14BD
14RD
4
12LTBL
A12A

A1 ACCESSORY FUSE F4-B 20A


ADAPTER (462M)
(499M)
3

A
14LTGN
A83

H L1 PANEL LGT
A12W ADAPTER
12LTBL (503M)
PANEL
5 1 A
LIGHT SWITCH A62A A62S A62M
86 (425M) 16DKBL 16DKBL 16DKBL
30
CH3_21
POWER WINDOW
RIGHT B
87 A62AL
(201M)
87A 16DKBL
85
GND A83M
2 4 3
ADAPTER 14LTGN
A63C A81-G
(456M) 18DKBL 14WH A83L POWER WINDOW
CH04_12 14LTGN RIGHT
POWER WINDOW (1157F)
RIGHT SIDE SW
(1158M) A B
5 2 7
A12-G
14WH

5 2 7
DN
UP

14LTGN
14LTGN
4 4 6 3 8

A83L
A83M
A83D
1 8
14LTGN

G3-GND 1
ADAPTER RIGHT
(455M) WINDOW MOTOR
(1045)
G A11-GAW A83-GA A62-GBR
14WH 14WH 18WH
A B
A
A11-GE
12WH
A11-GD
8WH

LEFT CAB
GROUND
* W/ ENGINE BRAKE
(56F)
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 003

Figure 42 Electric Window – Right.

42
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.4. DEFROSTER FAN – SINGLE AND DUAL, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEFROSTER FAN-SINGLE AND DUAL
NAVISTAR, INC.

SINGLE DEFROSTER

LO SPD
WINDING DEFROSTER
RD (313)

B
A76-G A86-GE
BK
16WH 16WH

M HI SPD
WINDING
SINGLE
OR
DEFROSTER
CB CONN
FAN
(525F)
HI OFF LO CH4_10

GROUND A
A76F A86AE
BK
16LTGN 16LTGN

DUAL DEFROSTER

LO SPD
DEFROSTER
WINDING
(313)
RD

B
A76-G A86-GE
BK
16WH 16WH
HI SPD
WINDING
LEFT M
DEFROSTER OR
FAN CB CONN
(525F)
HI OFF LO CH4_10

A
GROUND A76F A86AE
BK
16LTGN 16LTGN

LO SPD
WINDING
RD
HI SPD
WINDING
M

RIGHT OR
DEFROSTER
FAN

GROUND
BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 004

Figure 43 Defroster Fan – Single and Dual.

43
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.5. ELECTRIC HORN, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC HORN
NAVISTAR, INC.

FUSE F5-B
FUSE F5-C (A14B) (462M)
(462M) CH3_06
5 6 A14AM A14K B1, BATTERY STUD
10RD 8RD CH3_03
15A

W/ENG BRAKE
16GY
A85

A85D
16GY
1 5
86
30
HORN RELAY R7
(463M)
87A 87

85
4 2
A85B
16GY

16GY
A85C

CAB/FRONT END MAIN CAB HORN


(1/1M) BUTTON
T A (18M)
REMOTE KEYLESS
*A85C
A HORN BUTTON
18GY
(1248M)

DUAL ELECTRIC HORN #1


ELECTRIC (8311)
HORN
(8303 / 8310)

A A
M85 M85J
16GY 16GY

B B
M85-GA M85-GC
16WH 16WH
M11-GR
12WH

GROUND
(8)

*POWER REMOTE DOOR LOCK RECEIVER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 005

Figure 44 Electric Horn.

44
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.6. MIRROR LIGHTS AND HEATED MIRRORS, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRROR LIGHTS AND HEATED MIRRORS
NAVISTAR, INC.

FUSE F4-C
(A13J) (462M)
CH3_10

A14AL A14FB B1 BATT STUD


10RD 8RD (1064F)
CH03_01
A13BN A13H R1, IGN RELAY

N/ENG BRAKE
12PK 12PK (462M)

W/ENG BRAKE

FUSE F5-A
FUSE F4-D
CH3-09

2
8

(462M)
(462M)
PANEL LIGHT

15A

15A
SWITCH
(425M)

1
CH03_21

16LTGN
16LTGN

16DKBL
CAB AND TRAILER LIGHT

A62AX
A78
A78

TAIL RELAY R9
(464M)
CH9_02

16BN
A58M
GROUND ADAPTER
5 7 (456M)
5 2 7 B
MIRROR LIGHT A11-GX
HEATED INTERCHANGES
4 6 1 3 18WH
MIRROR CONNECTION
8 A
SWITCH (1116OL/1116ML) A
(438M) A11-GC
10WH

6 1 8 A62-GAX
18WH

A11-GB
A78-G

8WH
18WH
18LTGN

#A58L
A78A

18BN
A78B

18LTGN
A11-GAE

*A58J
18WH

18BN RIGHT CAB


A11-GZ GND STUD
18WH (53F)

RIGHT POWER MIRROR


LEFT POWER MIRROR
G D C C G D & COURTESY LIGHT
& COURTESY LIGHT
(#1054M/1054ML)
(*1050M/1050ML)
A11-GAE
18WH

18LTGN

HEATED,LIGHTED,
18BN
A58L
A78A

MOTORIZED
18LTGN

HEATED,LIGHTED,
18BN
A58J
A78B

RIGHT MIRROR
MOTORIZED
(1128)
LEFT MIRROR
(1127)
R MIRROR
LIGHT
L MIRROR B
LIGHT B 18YL
18WH

18YL RIGHT HEATED


18WH

MIRROR
(1128)
A11-GZ

LEFT HEATED E
18WH

MIRROR 18GN
E
18GN A
A11-GY
A 18WH
A11-GBM
18WH
18WH

LEFT DOOR A63-GW RIGHT DOOR SWITCH


SWITCH A63-GZ 18WH (1051)
(1052) 18WH CH9_05
CH9_05 # FOR R/D 1054M
* FOR R/D 1050M

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 006

Figure 45 Mirror Lights and Heated Mirrors.

45
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.7. LEFT AND RIGHT MOTORIZED MIRRORS, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LEFT AND RIGHT MOTORIZED MIRRORS
NAVISTAR, INC.

PANEL LIGHT ADAPTER


(504M)
PANEL LT SW A
A62A A62S A62AE
(425M)
16DKBL 16DKBL 16DKBL
CH3_21

FUSE F5-C E
(462M)
6 5
A14J
(A14B)

16DKBL
A62AW
16RD
15A
MOTORIZED MIRROR
B1, BTRY STUD A14K A14AM INTERHARNESS CONN
DUAL AXIS
CH3_03 8RD 10RD (9730L/973ML)
MOTORIZED
A78C A78C MIRROR
W/ENG BRAKE
16LTGN 16LTGN SWITCH
A
(1137F)
CH4_08

16DKBL

16DKBL
A62AW1

*A62AW

16LTGN
16DKBL
A62AW2

18LTGN

A78D
A78L

LEFT MOTORIZED RIGHT MOTORIZED


MIRROR SWITCH MIRROR SWITCH
(823M) (437M)
7 5 7 5
2 2
7 5 2 7 5 2

4 6 1 3 4 6 1 3
8 8

8 4 1 8 4 1
*A62-GAV

A78-GA
A62-GAY
18WH

18WH
18LTGN

18LTGN
18WH

A78E
A78F

A62-GAV
18WH
18LTGN
18LTGN

A78-GB
A78K
A78J

18WH

RIGHT POWER
LEFT POWER
MIRROR &
MIRROR & F E
E F COURTESY LT
COURTESY LT
(1054M)
(1050M)

GROUND ADAPTER
18LTGN
18LTGN
18LTGN
18LTGN

A78E
A78F
A78P

(456M)
A78N

G
A78-GC
18WH

DUAL AXIS DUAL AXIS


A A11-GC
MOTORIZED B C F G MOTORIZED
MIRROR SW 10WH MIRROR SW
(1137F) (1137F)
A11-GB
8WH

MOTOR MOTOR

RIGHT CAB
GND STUD
(53F)
* RT SIDE MIRROR

CHK D ATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEAS E NO. DAT E PART NO. SHE ET

92159Y 07AUG13
AE08076115 007

Figure 46 Left and Right Motorized Mirrors.

46
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.8. DUAL AXIS MOTORIZED MIRRORS, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DUAL AXIS MOTORIZED MIRRORS
NAVISTAR, INC.

LEFT HAND MIRROR RIGHT HAND MIRROR


L/R U/D L/R U/D

HEATED,
A C LIGHTED,
B
MOTORIZED
LEFT MIRROR
(1127)

B
A58J
18BN
DUAL AXIS
LEFT POWER MIRROR HEATED,

18LTGN

18LTGN
MOTORIZED

A78P

A78N
MIRROR & COURTESY LIGHT LIGHTED,
SWITCH (1050M) MOTORIZED
(1137F) D RIGHT
D A B C MIRROR
A78R
18LTGN (1128)

C
A78P F

18LTGN
18LTGN

A78E
18BN
A58L
A78F
18LTGN
B E
A78N
18LTGN

RIGHT POWER MIRROR


& COURTESY LIGHT
(1054M)

F A78F F
18LTGN
G A78E E
18LTGN
E D
A78S
20LT BL/BK STRIPE

18LTGN
RIGHT MOTORIZED
(9730L/973ML) *A78C FUSE F4-D
20LTBL

20WH/BK STRIPE
20YL/BK STRIPE

A 16LTGN (462M) CH3_09


A78C #A78C FUSE F5-A
18LTGN A 16LTGN (462M) CH3_09
20WH
20YL

H
18OR

G
A78-GA
GROUND
18WH
ADAPTER
18BK

A
A11-GB A11-GC (456M)
GND
BAT

8WH 10WH

LH RH RIGHT CAB
GROUND STUD * N/ ENG BRAKE
(53F) # W/ ENG BRAKE
U/D

L/R
SWITCH CIRCUIT FUNCTION
FUNCTION
LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C) (78R+78-GA) (78F+78C) (78S+78-GA)
RIGHT (78R+78C) (78P+78-GA) (78S+78C) (78F+78-GA)
UP (78N+78C) (78P+78-GA) (78E+78C) (78F+78-GA)
DOWN (78P+78C) (78N+78-GA) (78F+78C) (78E+78-GA)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 008

Figure 47 Dual Axis Motorized Mirrors.

47
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.9. POWER SOURCE (CB), P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER SOURCE (CB)
NAVISTAR, INC.

N/ENG BRAKE
FUSE F2-B (A14T)
(462M)
A86K 3 4 A14T B1, BATTERY STUD
A14K
14LTGN 10RD 6RD CH3_06
20A

W/ENG BRAKE

FUSE F5-D (A14B)


(462M)
7 8 B2, BATTERY STUD
A86K A14AA A14BW
(1069F)
14LTGN 14RD 6RD
30A CH3_02

A14BW B1 BAT STUD


CB RADIO POWER 6RD (1414F)
(RECEPTICAL TYPE) CH03_01
(481M)

A
14LTGN

A86-GL
A86BA

14WH

CB RADIO POWER
(TERMINAL BLACK TYPE)
(482M)

B
A86-GK
14WH
A11-GI
10WH

LEFT CAB
GND STUD
(56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 009

Figure 48 Power Source (CB)

48
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.10. RADIO – CB COMMUNICATION PACKAGE, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO - CB ACCOMMODATION PACKAGE
NAVISTAR, INC.

FUSE F2-A
(462M)

#A86E 1 2
A12M
16LTGN 12LTBL
15A
KEY SWITCH
FUSE F5-B (40M)
(462M) CH3_12
*A86E 3 4 A12M
16LTGN 12LTBL
20A
ROOF CONNECTOR #2
E
(428F)
16LTGN
A86E

A76F
16LTGN
DEFROSTER
(313)
16LTGN
A86AE

A86-GE A76-G CH4_04


16WH 16WH
A11-GAB

CB CONN
14WH

A B
(525M/525F)
A86-GF
16LTGN

16WH
A86F

ROOF CONNECTOR#1
A
(429F)
A11-GAB
16WH

A A

CB COS CB NEG
(745P) (745N)
A11-GB
8WH

2-WAY RADIO
BAT NEG
A

A86-GD
(745N) 14WH

RIGHT CAB
GND STUD
(53F)
FUSE F10
2-WAY RADIO (464M)
IGNITION A86CC A13CA I1- IGNITION ADAPTER
A

(745I) 16LTGN 4 3 14PK (494M)


CH3_09
FUSE F10
2-WAY RADIO (464M)
BAT POS A86CB A14CA B2- BAT ADAPTER
A

(745P) 16LTGN 2 1 14RD (498M)


CH3_10

* W/ENGINE BRAKE
# N/ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 010

Figure 49 Radio – CB Communication Package.

49
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.11. RADIO – CAB SPEAKERS, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO - CAB SPEAKERS
NAVISTAR, INC.

RIGHT FRONT
LEFT FRONT
SPEAKER SPEAKER

(530) (529)

A A86C A
A86A
18LTGN
18LTGN
B B
A86D
A86B
18LTGN
18LTGN

B A C D
RADIO
(426M)
A86B
LF- F 18LTGN

A86A
LF+ B 18LTGN

RF+ C A86C
18LTGN
A86D
RF- E
18LTGN

FUSE F2-A
(462M)
1
#A86 2 A12M
D
16LTGN 12LTBL
15A
KEY SWITCH
FUSE F5-B (40M)
(462M) CH3_12
*A86 A12M
16LTGN 3 4 12LTBL
20A FUSE F5-C (A14B)
(462M)
A14J 5 6
A A88B
16LTGN 16RD
15A *A14AM A14K
B1, BATTERY STUD
10RD 8RD
(427F) CH3_03

A86V A86T
RR+ C
18LTGN 18LTGN

A86W A86U
RR- D
18LTGN 18LTGN

A86P A86S
LR- E 18LTGN
18LTGN

A86N A86R
LR+ B
18LTGN 18LTGN
ROOF
A86-GA LEFT REAR A B D C CONNECTOR #3 RIGHT REAR
G A
18WH SPEAKER (489F/489) SPEAKER

(531) (528)

GROUND A A
A86R A86T
ADAPTER
18LTGN 18LTGN
(454M)
A11-GI A11-GY B
A86U B
8WH 10WH A86S
18LTGN 18LTGN
A G

LEFT CAB
GND STUD * W/ ENGINE BRAKE
(56F) # N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 011

Figure 50 Radio – Cab Speakers.

50
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.12. ELECTRIC LOCK – RIGHT AND LEFT, P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC LOCK - RIGHT & LEFT
NAVISTAR, INC.

B1, BATTERY
POWER A81D A14K
STUD
LOCK 18LTGN 8RD
CH3_03
RELAY
(201M) B1, BATTERY
1 5 1 5 A14K
STUD
6RD
86 86 CH3_03
30
POWER
LOCK RELAY BATTERY ADAPTER
(497M)

*A14V
-UNLOCK

10RD
87 87
(200M)
87A 87A
85 FUSE F10-A
3 4 2 3 C A
A81B 4 2 (464M)
18LTGN 1 2
A81 14FA
A81C 18LTGN 14RD
18LTGN A81-GB 15A
18WH
A81-GA
18WH

18LTGN
18LTGN

A81A
A81H

A81-GD

18LTGN

18LTGN

18LTGN

18LTGN
GND ADAPTER
A81-GC

A81P

A81L

A81E

A81J
18WH
18LTGN
18LTGN

18LTGN

18LTGN
18WH

(456M)
A81K
A81N

A81F
A81M

H
A81-G
14WH RIGHT POWER
A LOCK DOOR
A11-GC E A C D B CONN
LEFT POWER 10WH
B D E (1049F)
A F
A11-GB

LOCK DOOR
8WH

CONN
(1048F/1048M)

18LTGN
A81-GD

A81P
18WH

RIGHT CAB
81-GC GND STUD
18WH 2 (53F)
2

5B 2B
18LTGN

LEFT POWER 5B 2B
81N

RIGHT POWER
LOCK SWITCH 1
4 6 3 LOCK SWITCH
(1042) 4 6 1 3
(1043)

1 3
1
18LTGN

3
18LTGN
81M

A81L

81F 81E
18LTGN 18LTGN
81K
18LTGN 81J
18LTGN
(1046) B A
(1047) B A

LEFT
RIGHT
POWER
POWER
LOCK
LOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 012

Figure 51 Electric Lock – Right and Left.

51
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.13. ELECTRIC LOCK – RIGHT AND LEFT (CONTINUED), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRIC LOCK- RIGHT & LEFT (CONT)
NAVISTAR, INC.

PANEL A62A A62S


LT SWITCH 16DKBL

16DKBL
16DKBL
L1 PANEL

A62M
(425M)
LT ADAPTER RIGHT POWER LOCK
CH03_21 LEFT POWER LOCK DOOR A B
(503M) (1049F)
CONN (1048F)

16DKBL
A62BE
RIGHT
CAB B D A E F C F E A C D B
GND
(53F)
A11GB
8WH

A62BD A62BC
18DKBL 18DKBL

A81K A81J
18LTGN 18LTGN

A81M A81L
A11GC
10WH

18LTGN 18LTGN
A81U A81P
G4 GND 18LTGN 18LTGN
ADAPTER
(456M) A81-GC A81-GD
18WH 18WH

18LTGN
A

A81S
A81-G
14WH
H

A81-GW
16WH
REMOTE KEYLESS
MODULE CONN #2
(1244F) REMOTE KEYLESS
MODULE CONN #3
(1245M)

A81F
C
18LTGN C
A
A63AU A81D
H F
18DKBL 18LTGN

KEYLESS REMOTE
A81-GV PROG CONN
A
18WH (1246F)
A81-GU A
18WH
A81V
B 18LTGN

A81T
F REMOTE KEYLESS
18LTGN
KEYSWITCH GND CONN#1 HORN BUTTON A85E
A D
(572M) (1248M) 18GY
BATTERY A81W
A81X ADAPTER REMOTE KEYLESS A E
E A PROG CONN #2 16LTGN
18GY (497M)
(1247M)
FUSE A
(464M-F10) C A
A63AR
A81R 1 2 A14FA G
D 16DKBL
16LTGN 14RD
A63AV A14V A14K
G B1 BATTERY
16DKBL 10RD 8RD STUD
A14K CH03_03
6RD CAB CONN
ROOF CONN INTERCONNECT INTERCONNECT
(429P) (429O)

B B
A11-GAB
A A
14WH
A63
C 16DKBL C
A63-GE
E 16DKBL E
A63-GF
F F
16DKBL
D A63Y
D
16DKBL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 013

Figure 52 Electric Lock – Right and Left (Continued)

52
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.14. TEMPERATURE / COMPASS DISPLAY, P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TEMPERATURE / COMPASS DISPLAY
NAVISTAR, INC.

IGNITION ADAPTER
(494M)

IGNITION RELAY R1 A
A13H A13F
(462M)
12PK 12PK
CH03_09
TEMPERATURE / COMPASS
DISPLAY TEMP / COMP
(1282M) ROOF CONNECTOR
(1281F/1281M) FUSE F10-A
(464M)
A C
A41A A41A 1 2 A13CD
B 18PK
18PK 18LTGN
15A

BATTERY ADAPTER
FUSE F10-B (498M)
(464M)
B C
A41B 3 4 A14CD
A A41B
18RD 18LTGN 18RD
10A
A
B2,BATTERY A14W A14AH
STUD 6RD 10RD
CH3_01,05

CAB / FRONT
END CONNECTOR
TEMP SENSOR
(1F/1M)
(1284)

C B A A
A41C A41C M41C
J
18LTGN 18LTGN 18LTGN
U
A41C
18LTGN
D C B
A41D A41D M41D
K
18LTGN 18LTGN 18LTGN
V B
A41D
18LTGN

TEMP DISPLAY
HEADLIGHT FEED
(469OL)
E
A41E A41E
C 18YL A DRL NIGHT FEED
18LTGN
(469PL)
F
A41-G A66H
D A
18WH 18YL

GROUND ADAPTER
COMPASS (455M)
MODULE
H
(1283) A41-G
18WH
A41F
E 1
18LTGN A
A11-GE
12WH
A41H
A11-GD

F 18LTGN 2
8WH

G A41J
3
18LTGN

GROUND STUD
LEFT CAB
(56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 014

Figure 53 Temperature / Compass Display.

53
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.15. HEATED SEAT – DRIVER, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEATED SEAT - DRIVER
NAVISTAR, INC.

IGN ADAPTER
(495M)

A
IGN RELAY R1 A13H A13P
(462M) 12PK 12PK
CH3_08,10
FUSE F10-A
(464M)
K
A38A 1 2 A13EF
18LTGN 18PK
10A
BLACK
18BK

DRIVERS HEATED SEAT


CONNECTOR
(1331F)

B
BK

HI (PART OF SEAT)
LO

A
WH
WHITE
18WH

GROUND ADAPTER
(455M)

C
A38-G
18WH

A
A11-GE
12WH
A11-GD
8WH

LEFT CAB
GND STUD
(56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 015

Figure 54 Heated Seat – Driver.

54
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.16. HEATED SEAT – PASSENGER, P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEATED SEAT - PASSENGER
NAVISTAR, INC.

IGN ADAPTER
(495M)

A
IGN RELAY R1 A13H A13P
(462M) 12PK 12PK
CH3_08,10
FUSE F10-A
(464M)
H
A38B 1 2 A13EG
18LTGN 18PK
10A
BLACK
18BK

PASSENGERS HEATED SEAT


CONNECTOR
(1332F)

B
BK

HI (PART OF SEAT)

LO

A
WH
WHITE
18WH

GROUND ADAPTER
(455M)

D
A38-GB
18WH

A
A11-GE
12WH
A11-GD
8WH

GROUND STUD
LEFT CAB
(56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 016

Figure 55 Heated Seat – Passenger.

55
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.17. ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE AND WASH, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC WINDSHIELD WIPER WITH
NAVISTAR, INC. INTERMITTENT WIPE AND WASH

WINDSHIELD WASHER
W/ WIPER DELAY
SWITCH 2 1 4 3 5 6
PANEL LIGHT SWITCH (1171M)
A62A A62S A62AG
(425M)
16DKBL 16DKBL 16DKBL
CH3_21

A82K
16GY

A82K
16GY

A82-GB
16LTBL
FUSE 10-B

A12BC

A82B
16GY
A87A
16GY
A82J
16GY

16WH
KEY SWITCH (464M)
A12 A12F
(40M)
12LTBL 12LTBL 3
CH3_12 4
10A A12BB

16LTBL
A12BA
16LTBL

1 5
1 5
86
30
WIPER-LOW 86
WIPER-HIGH 30
SPEED DELAY
SPEED DELAY
RELAY
87 RELAY
(143M)
87A (142M) 87
85
87A
3 4 2 85
3 4 2

A82A
A82E 16GY
16GY
A82C
16GY

A82D
16GY
A82F

16GY
A82-GC
16WH
A11GQ

DASH/ENGINE M
16WH

S T N O CHASSIS
(2M/2)
CONNECTOR
*K82-GC

(3M)
*K82D

*K82E
*K82F
*K82C

16GY

16GY
16GY

16GY

16WH

A87B S
16GY
A11-GF

T
10WH

2
A B C D E
A87A
16GY
HIGH

LOW
PRK
B+

GND

A87B
A87B
16GY

16GY
LEFT CAB
4.4uH x3

GND STUD
(56F)
WINDSHIELD 1
WASHER PUMP
(9M)
FUSE F4-D
B1 BATTERY (462M)
A14FB A14AL
STUD
8RD 10RD 8 15A7
CH3_03
WV50V W/ENG BRAKE
(A18J) CKT BREAKER
2.2uFx2
N/ENG BRAKE (463M)F9-D
C/B

(A14D) 8 15A 7

W/S WASHER
W/S WASHER PUMP PUMP FEED
A (9M) (9F)

A A87A A
WINDSHIELD 16GY
WIPER MOTOR
(430) A87B
B B
16GY

* W/ ALLISON XMSN, ENGINE BRAKE


CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 017

Figure 56 Electric Windshield Wiper with Intermittent Wipe and Wash.

56
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.18. TELEGRAPHIC ADAPTER MODULE, P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TELEGRAPHIC ADAPTER MODULE
NAVISTAR, INC.

TACHOGRAPH
ADAPTER
MODULE
(559F)

FUSE F11-A
(464) I1-IGN ADAPTER
A28F A28E
C (494M)
16TN 16TN
1 2 CH03_09

FUSE F11-B
(464) B2 BATT ADAPTER
A28J A28H
A (498-C)
16TN 16TN
3 4 CH03_05

A28-G GND ADAPTER


D 16WH (454M-E)
CH03_17

L2 PANEL LIGHT
A62BA ADAPTER
B
16DKBL (504M-B)
CH03_21

A985(+) DATA LINK


G 16BK (514M-E)
CH03_15

A98T(-) DATA LINK


H 16BK (515M-E)
CH03_15

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 018

Figure 57 Telegraphic Adapter Module.

57
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.19. SPARE SWITCHES, P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SPARE SWITCHES
NAVISTAR, INC.

SPARE 1 SPARE SWITCH


(1129M) CONN
(679M)

A14AT
6 A
14RD

FUSE F10-A B2 BATTERY STUD


(464M) (99F)
2 1
A14S A14AR A14AQ
5
14RD 14RD 10RD
10A

A14AU
A62V

10RD
A14Y
14RD
7
18DKBL

A62-GV
8
18WH
FUSE F10-B(464M)
4 3
L2 PANEL LIGHT
A62V
ADAPTER (504M) 20A
18DKBL
CH3_21
FUSE F10-C(464M)
L4 PANEL GND 6 5
A11-GAL
ADAPTER (506M)
18WH
CH3_18 20A
SPARE SWITCH CONN
SPARE 2 (679F)
(1130M)

A14AT
A
A62-GW 14RD
8
18WH
B
A62W
7
18DKBL
C
A14AV
5
14RD

A14AW
6
14RD

SPARE 3
(1131M)

A62-GT
8
18WH

A62T
7
18DKBL

A14AX
5
14RD

A14AZ
6
14RD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 019

Figure 58 Spare Switches.

58
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.20. SPARE SWITCHES (CONTINUED), P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SPARE SWITCHES (CONT)
NAVISTAR, INC.

SPARE 4
(1132M)
FUSE F10-D
(464M)
A14BV 8 7 A14BR A14Q
5
14RD 10RD 10RD
20A

FUSE F11-A B2 BAT STUD


A14BW (99F)
6 (464M)
14RD A14BU
2 1 10RD
A62X 20A
7 SPARE SWITCH CONN
18DKBL
(679F

A62-GX
8
18WH
D

SPARE 5
E
(1133M)

8 A62-GY L2 PANEL
18WH LIGHT ADAPTER
A62U
(504M)
A62Y 18DKBL
7 CH3_21
18DKBL
L4 PANEL
A11-GAL GND ADAPTER
A14BS
5 18WH (506M)
14RD
CH3_18
A14BT
6
14RD

SPARE ACC
(517M)

A62U L2 PANEL LIGHT


7 16DKBL ADAPTER (504M)
CH3_21
A62-GU L4 PANEL GND
A11-GAL
8 18WH ADAPTER (506M)
18WH
CH3_18

A14AQ SPARE ACC


6 A
10RD CONN
(561ML)
5

SPARE ACC
(167M)

A14F
4 10RD
A12-GS
5 18WH
ACC ADAPTER
A12S (499M)
2
12LTBL
CH3_12
FUSE F10
(464M)
A14AS A14AR
1 B2 BAT STUD
10RD 10RD
1 2 (99F)
10A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 020

Figure 59 Spare Switches (Continued)

59
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.21. SPARE SWITCHES AND AXLE CONTROL SWITCHES, P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SPARE SWITCHES AND AXLE CONTROL SWITCHES
NAVISTAR, INC.

W/SPARE

SPARE ACC
(516M)
FUSE F10-A
(464M)
2 1 B2 BAT
A14AS A14AR A14AQ
5 STUD
14RD 14RD 10RD
10A (99F)

A14AT SPARE 1
6 A
14RD (679M)

A62V A62U
7
18DKBL 18DKBL L2 PANEL LIGHT
ADAPTER (504M)
A62H CH03_21
16DKBL

A62-GV A11-GAL
8
18WH 18WH L4 PANEL GND
ADAPTER(506M)
A62-GH CH03_18
18WH

SPARE 2
(677M) FUSE F10-B
(464M)
4 3 B2 BAT
A14AV A14AV A14AQ
5 STUD
14RD 14RD 10RD
15A (99F)

A14AW SPARE 2
6 A
14RD (678M)

L2 PANEL LIGHT
A62W A62U
7 ADAPTER (504M)
18DKBL 18DKBL
CH03_21

A11-GAL L4 PANEL GND


A62-GW
8 ADAPTER(506M)
18WH 18WH
CH03_18

W/AXLE CONTROL
FRONT REAR AXLE
REAR REAR AXLE
CTD SWITCH
CTD SWITCH
(1162F)
(1164F)

A62B A62D
D D
16DKBL 16DKBL

A62GB A62-GD
C C
16WH 16DKBL

L4 PANEL GND
A62-GA
ADAPTER(506M)
14WH
CH03_18

A62A L2 PANEL LIGHT


16DKBL ADAPTER (504M)
CH03_21

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 021

Figure 60 Spare Switches and Axle Control Switches.

60
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.22. THROTTLE EFFECTS, P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
THROTTLE EFFECTS
NAVISTAR, INC.

THROTTLE POSITION THROTTLE POSITION


SENSOR CAB SENSOR THROTTLE
(1387M) (1387M1)

A99-G
A A
18VT

A99
B B
18VT

A99A(5V)
C 18VT C

A99C
D D
18VT

A99B
E E
18VT

A99-GA
F 18VT F

EATON REMOTE
THROTTLE
(200M)
ABS DASH
(471)
REAR THROTTLE
A99 PRESSURE SWITCH
5
18TN (959M)
12

A97-GD
4 D
18VT

A92-G A92-GE
2 C
18TN 18VT

A99-GC *A97-GB
1 18VT
18VT

REAR THROTTLE REMOTE CRUISE


CONTROL CONN
(957F) (958M)
*A97-GC
18VT
A92-GB
B B
16VT

A99BA
A A
18VT

C A99BB C
18VT

* W/EATON UMS XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 07AUG13
AE08076115 022

Figure 61 Throttle Effects.

61
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHARGING AND CRANKING (CHAPTER 5)


5.1. STARTER INTERLOCK, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER INTERLOCK
NAVISTAR, INC.

LEECE NEVILLE
START TERMINAL
(6306)
CH5_02

16PK
K17C
ENGINE / DASH
(2/2M-L)
STARTER INTERLOCK
START RELAY SWITCH
(1217M) A17B (294A)
CH03_23 14PK
C
A17DC
START CLUTCH STARTER 14WH
FEED INTERLOCK RELAY
ADAPTER (153M) 4 5 B
(509M)
C 85
A17EC
16PK 87

A17B
14PK 30 A17DA
86 14WH
A 1 2
A17D A17DB
A17D-GH

18PK 14PK
14WH
A11-G
8WH

RIGHT CAB
GND STUD
(53F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076116 001

Figure 62 Starter Interlock.

62
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.2. STARTER INTERLOCK (CONTINUED), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER INTERLOCK (CONT)
NAVISTAR, INC.

B1, BTRY
KEY SWITCH STUD
(40M) CH3_04
* W/ALLISON XMSN W/L-N & MITSUBUSHI STARTER
# N/ALLISON XMSN W/L-N & MITSUBUSHI STARTER
** W/DELCO MT-39 STARTER W/ALLISON XMSN

W/ ENGINE

A14FB
## W/DELCO MT-39 STARTER N/ALLISON XMSN

8RD
@ W/11L AND 13L IBB ENGINE S S S S
I A I A I A I A

(A14L)
&& W/15L IBB ENGINE

BRAKE
@@ KEY START W/CUMMINS IDLE CONTROL OFF OFF OFF OFF
& PB START W/CUMMINS IDLE CONTROL
% W/1G L-N ALTERNATOR

A14C
10RD
%% W/2G L-N & BOSCH ALTERNATOR
G F B A C E

12RD
A15
2
(152M)

16PK
FUSE 25A

A17
K2A-FL START
10RS F7-A
ENABLE
(463M) 1
%K2 K2B-FL RELAY
ALTERNATOR
1RD 10RS CH04_05

@@A17
R K2C-FL PUSH BUTTON

16PK
10RS START SWITCH
FUSIBLE
(41M)
LINK K2A-FL
G

A17A
14PK
B
%%K2 10RS
2RD ECM START
K2B-FL CIRCUIT
10RS A B CONNECTOR
&A17A (1214ML)
FUSIBLE 16PK
BATTERIES LINK
A

- + 06BK
START START
01BK

ENABLE FEED
EATON GEN 3 B
RELAY A17X ADAPTER
TCM
06BK
06BK

(152M) 14PK (509M)


(7105)
CH04_05
A
A17B
14PK ICON FUSE
(1410F)
- + 38
FRAME
GROUND ENGINE/CAB A14EF
B
(2-2M) 12RD
&&K14A
06BK
06BK

@K14AT

L D A14EA I1 IGN
12RD

12RD

STARTER A ADAPTER
12RD
POWER (494M)
%%K2-G
%K2-G

#K17A

J
2WH
1WH

A13W
16PK

LEECE 14PK
- + A NEVILLE
R1 IGN
START A
TCM FUSE
*K17A

30A RELAY A13F


TERMINAL
16PK

(1262) (462M) 12PK


(6306)
B CH8_03
06BK
06BK

K14AS
12RD

B
B
S S
S
**K17A1

- +
M
**K17A
16PK

ENGINE
B
16PK

BLOCK 4/0BK ##K17A1


G 16PK
GROUND
4/0BK
A
THERMAL OVERCRANK
(275) ##K17A
16PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076116 002

Figure 63 Starter Interlock (Continued)

63
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.3. STARTER INTERLOCK (CONTINUED), P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER INTERLOCK (CONT)
NAVISTAR, INC.

KEY SWITCH
(40M)

S S S S
I A I A I A I A

OFF OFF OFF OFF

G F B A C E

ACCESSORY
A12 A12AC FEED
12LTBL 12LTBL RELAY
(145M)
12PK

CH03_12
A13

12LTBL
A3EE

A12M
12LTBL

ABS TRAILER
A13CP
RELAY
14PK A13EA IGN RELAY
(152M)
12PK (1218M)
CH10_18
CH03_08

FUSE 462M
F2-A
WORK LIGHT A65A
(9 35F) 140R 1 2
CH09_04 15A

FUSE 462M
F5-B
RADIO #1 A86 A12M
(426M) 16LTGN 3 4 12LTBL
CH04_11 20A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076116 003

Figure 64 Starter Interlock (Continued)

64
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.4. ENGINE – CHARGING CIRCUITS, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE - CHARGING CIRCUITS
NAVISTAR, INC.

ALTERNATOR POWER ALTERNATOR POWER


2AWG BOSCH 00AWG L-N
(6100) (6300)

@K2 K2
2RD 0RD

*K2
00GA STARTER POWER
1RD
(6305)
K2A-FL
10RS

00GA STARTER POWER


(6310)
*K2C-FL
10RS

#K2D-FL
10RS

2GA ALTERNATOR
ALTERNATOR POWER
GROUND
2AWG BOSCH
(6303)
(6101) *K2-G
1WH

@K2-G
2WH
ALTERNATOR GROUND
00AWGL-N
(6301)
#K2-G
0BK

*-W/1 GAUGE
#-W/O GAUGE
@-W/2 GAUGE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076116 004

Figure 65 Engine – Charging Circuits.

65
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.5. ENGINE – CHARGING CIRCUITS (CONTINUED), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE - CHARGING CIRCUIT(CONT)
NAVISTAR, INC.

ALTERNATOR POWER ALTERNATOR POWER


(1GN-L-N)@ STARTER (1GN-L-N)@ STARTER
*(6301) (6301F)

K2A-FL K2C-FL
10RS 10RS
ALTERNATOR POWER
K2B-FL
(1GN-L-N)ALT
10RS
(6100E)
K2
1RD

ALTERNATOR POWER ALTERNATOR POWER


(2GA-BOSCH)@ STARTER (2GN-BOSCH)ALT
#(6301E) (6100B)

K2A-FL K2
10RS 2RD

K2B-FL
10RS

ALTERNATOR POWER ALTERNATOR POWER


(2GA-LN)@ STARTER (2GN-L-N)ALT
@(6301B) (6100C)

K2A-FL K2
10RS 2RD

K2B-FL
10RS
ALTERNATOR POWER ALTERNATOR POWER
(2GA-DELCO)@ STARTER (2GN-DELCO)ALT
%(6301G) (6100F)

K2A-FL K2
10RS 2RD

K2B-FL
10RS
ALTERNATOR GROUND ALTERNATOR GROUND
(2GA-BOSCH) STARTER (2GN-BOSCH)ALT
(6302) (6101B)

K2-G
2WH

ALTERNATOR GROUND ALTERNATOR GROUND


(2GA-L-N) STARTER (2GA-L-N) ALT
(6306) (6101C)

K2-G
2WH

ALTERNATOR POWER ALTERNATOR GROUND


(2GA-BOSCH) @ STARTER (1GA-L-N)
(6101E) (6302B)

K2-G
1WH

ALTERNATOR GROUND ALTERNATOR GROUND


(2GA-DELCO) ALT (2GA-DELCO) STARTER
(6101F) (6302C)

K2-G
2RD

* W/ 1 GAUGE L-N
# W/ 2 GAUGE BOSCH
@ W/ 2 GAUGE L-N
% W/ 2 GAUGE DELCO

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076116 005

Figure 66 Engine – Charging Circuits (Continued)

66
ELECTRICAL CIRCUIT DIAGRAM MANUAL

FAN WIRING (CHAPTER 6)


6.1. FAN WIRING – IBB ENGINE, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING - IBB ENGINE
NAVISTAR, INC.

ECM CONNECTOR 1 FAN SOLENOID


(6018)
(227)

A
&K23
EFAN 12V 30
18TN

B
18 &K23-G
EFAN
18WH

VARIABLE SPEED FAN


(6300)

@K23
3
18TN

@K23-G 1
18TN

K23C
FSS 58 5
18TN

*K23B1
FSS GND 8 4
18TN

*K23A1
FSS 5V 49 18TN 2

* W/ 15L IBB ENGINE


& W/ 2 SPEED FAN
@ W/ VARIABLE SPEED FAN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076117 001

Figure 67 Fan Wiring – IBB Engine.

67
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.2. FAN WIRING – IBB ENGINE (CONTINUED), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING - IBB ENGINE (CONT)
NAVISTAR, INC.

FLAME START RELAY


(8410)

K21A1 FLAME START


1
12TN GLOW PLUG
(6564)
K21A2
2
12TN

K14A1 K14L3 FLAME START


3
8RD 4RD BATTERY POWER
(6565)

ECM SENSOR INTERFACE


(6033)

8 K21B3
19 CSRD
18TN

K21B2 20 CSRE
7
18TN

K21B1
6 21 CSRC
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076117 002

Figure 68 Fan Wiring – IBB Engine (Continued)

68
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.3. FAN WIRING – VARIABLE SPEED FAN DRIVE, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING- VARIABLE SPEED FAN DRIVE
NAVISTAR, INC.

VARIABLE SPEED
ECM CONNECTOR 2 FAN DRIVE
(6018) (6420)

30 K23
3
18TN

K23-G
18 1
18TN

K23C
58 5
18TN

K34BB K23A1
49 18TN 2
18TN

K23B1
8 18TN 4

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076117 003

Figure 69 Fan Wiring – Variable Speed Fan Drive.

69
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.4. FAN WIRING – FAN AND ETHER START WITH ISX ENGINE, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - FAN & ETHER START W/ISX ENGINE
NAVISTAR, INC.

ECM 1
(6000) FAN SOLENOID
(6400)

K95AA B
K23-G
57 20TN 20TN
A
K23
78
20TN

ECM 1
(6000)
ETHER START
(6550)
K21A
75 16TN
A

ETHER BOTTLE
AUTOMATIC
CONTROL
VALVE
B
K21
76
16TN

AMBIENT AIR TEMP AMBIENT AIR TEMP


(5899) (6715)

M41 A
B
18LTGN
M41-G
A B
18WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RE LEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076117 004

Figure 70 Fan Wiring – Fan and Ether Start with ISX Engine.

70
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.5. FAN WIRING – FAN DRIVE AND OVERRIDE SWITCH, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING - FAN DRIVE & OVERRIDE SWITCH
NAVISTAR, INC.

A/C PRESSURE
SWITCH SOURCE BREAK SWITCH
(228F) (800F)

D
A23-G
A
16TN
C

A/C PRESSURE SWITCH


(228M)

A
A23A
16TN
B
A23B
B
16TN

ENGINE FAN A/C PRESSURE


OVERRIDE SWITCH DASH/ENGINE SWITCH
(659M) (2M/2) (228)

K B
A23A #K23A
5
16TN 18TN
A
#K23B
GROUND 18TN
ADAPTER
(457M) APADS
(800)

%K23C
G

20TN
A23B D
4
16TN

A23-GY @K23A
1 18TN
16WH
J C
A11-GR %K23B
8
16WH 18TN

RIGHT
CAB ECM
@K23B
GROUND CONN
20TN
(56F) (6000)
L1 PANEL CH7_11 #K23C
LIGHT ADAPTER 20TN FREON
(503M) COMPRESSOR
%K23A
A (6200)
J 18TN
A62M APADS
7 K77AE
16DKBL (887) B B
14LTGN

ENGINE FAN
OVERRIDE SWITCH C
K77-G
(653M) GROUND A
16WH
ADAPTER A
A62M K10-GB
7 (6704D)
16DKBL 10WH

ENGINE
GROUND
(6314A)

RIGHT CAB
A23-GX
8 GROUND
16WH
(53F)
A23-GY
1
16WH
ENGINE CONN
(2M)

A23Z 2 ECM CONNECTOR 2


K93A
4 16GY (6019)
18TN
CH7_20
FUSE F10
(464M) L1 IGNITION ADEPTER
A23W A13BF
5 (494M)
16GY 1 2 16GY
CH3_09
@ W/AC W/FAN OVERRIDE
# W/AC W/FAN OVERRIDE N/APADS
% W/AC W/FAN OVERRIDE W/APADS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 REVISED AND REDRAWN. B 94591W
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076117 005

Figure 71 Fan Wiring – Fan Drive and Override Switch.

71
ELECTRICAL CIRCUIT DIAGRAM MANUAL

ENGINE SYSTEM (CHAPTER 7)


7.1. ELECTRONICS ENGINE CONTROL (ISX ENGINE), P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (ISX ENGINE)
NAVISTAR, INC.

ECM
(6000) ECM BATTERY +
(1027)
K14F K14A K14
ECM PWR 1
16RD 10RD 10RD
K14E ENG/DASH BOTTOM
ECM PWR @K6D
25 16RD (190/190M-P)
20PL
INC/DEC
K14D *K99D A97AV IDLE
ECM PWR 26 16RD 18VT 18VT DIAGNOSTIC
DEF HARNESS (243M)
K14C CH07_04
ECM PWR 27 INTERCONNECT
16RD
(674E)/(674)
A.T. PDM
K13E K14D (679) EATON DM2
K14B 16PK CH07_05 XMSN
ECM PWR 28 16RD
16RB (1316ML)
ENG/DASH A17EF
ECM IGN
(2/2M-P) 18PK
5A FUSE
(6001)
K13B K13C K13D A13D
INPUT SIG 5 A
18PK 18PK 16PK 20PK
A B
A13D
18PK
DEF TANK CENTER SECTION
K95J FUSE BLOCK R1,IGNITION
HARNESS CONN
16VT (463M)(F6) RELAY
(674E) A13D A13Z
CH07_06 (462M)
20PK 12PK
7 8 CH3_08

SENSOR K6A K6C K6 AFTERTREATMENT


8 CONNECTOR
SUPPLY 20PL 16VT 18VT
(670G)/(670)
K6B CH07_08
20VT
COOLANT
MODULE FUSE F8 R1,IGNITION
(1378) (463M) RELAY
CH07_02 A13D A13B
K6B (462M)
#K6 20PK 12PK
20PL 3 CH3_08
20PL 4
DEF HARNESS
K6E CONEECTOR
20PK (674E)
CH07_06
K6C K6G
20PL 20PK AFTERTREATMENT
CONN
BODY BUILDER 2 (670G)
K6A
(4706) CH7_08
20PL
CH7_26

DAVCO WIR
SENSOR
(1874B)

**K95
WIF 13 1
20TN

##K95-GF
18TN ECM SWITCH
##K95A K95 GND SPLICE
20TN 1 RAYCOR WIF
18TN (7704)
SENSOR
AMBIENT K41 (1874D)
65 2 AMBIENT 2
AIR TEMP 20LTGN D
AIR TEMP
**K95-GG
(6715)
1 18TN
C
K41-G
18TN
K95G A
ECM
62 18TN
RETURN
* W/CRUISE CONTROL & N/REMOTE PTO 9900
@ W/CRUISE CONTROL & W/REMOTE PTO 9900
** W/ FUEL/WATER SEPARATOR-DAVCO
## W/ FUEL/WATER SEPARATOR-RACOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 001

Figure 72 Electronics Engine Control (ISX Engine)

72
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.2. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONTINUED), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECT RONICS E NGINE CO N TROL (ISX ENGINE) (CONT)
NAVISTAR, INC.

ECM CONNECTOR
(6000)
COOLANT MODULE
COOLANT K34B (1378)
LEVEL 35 C
20TN
K34E
COOLANT LEVEL A 18TN
E
SENSOR
(6401) K34F
B B
18TN

ECM K9A K34D


32 D
RETURN 20TN 20TN

K6B A
ECM
20PL
(6000)
CH7_01 K6B
20VT
AFTERTREATMENT
INTERCONNECT
(670G)/(670) DPF SENSOR
**K9 7 9 TABLE
18TN 18GY (672)
DEF TANK HARNESS CONN CH07_08
##K9 (674E)/(674)
20TN CH07_09
K95H 7 DEF PUMP
95H
20TN (680)
16TN
CH07_06
ECM K10-GL K10-GJ K10-GF K10-GC
49
RETURN 16WH 10WH 10WH 10WH

K10-GA
K10-GB

8WH
10WH
ECM K10-GK
50
RETURN 16WH

ECM K10-GH A
51
RETURN 16WH

ECM K10-GG
52 HARNESS
RETURN 16WH
GROUND
F
K10-GD (6314A)
ECM 73
RETURN 16WH ENG/DASH LEFT SIDE
(190)/(190M) CLUSTER #2
(423M)
Q A97SB
K95DEF GROUND SPLICE
DEF LOW 2 18VT 8
16TN (6704D)
LAMP @A97AM
18VT

MALFUNC K97ML G A97ML 10


INDICATOR 48 18PL 18VT
LAMP A97AT
18VT
H
K97AP A97AP 11
RED STOP 71
20PL 18VT
LAMP @A97AT
18VT
AMBER U DIAGNOSTIC
K97AT A97AT A/C PRESSURE
WARNING 72 13
18PL 18VT ON/OFF SWITCH
LAMP A97AT (241M) (228)
18VT CH07_04
*K23C
AIR COND 43 A
20TN
PRESSURE
@@K23AC
SWITCH
20TN E K23-G
#K23AC B
A 18PK
20TN
APADS
(887)
FREON
K77AE
COMPRESSOR B
14LTGN F
(6200)
CH12_01
ECM SWITCH
@@ N/FAN OVER RIDE GROUND SPLICE
* N/ APADS (7704)
** W/CRUISE CONTROL & N/REMOTE PTO
# W/ APADS
## W/CRUISE CONTROL & W/REMOTE PTO
@ W/2007 COMMINS ENG
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 002

Figure 73 Electronics Engine Control (ISX Engine) (Continued)

73
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.3. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONTINUED), P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL ISX 2013 (CONT)
NAVISTAR, INC.

ECM CONNECTOR CRUISE SRT/


(6000) ENG/DASH PRESSURE
(190)/(190M) (436M)

CRUISE I A97AB
K9221 K92A20 3
SET SW 12 18VT
20PL 20PL

CRUISE K92A23 K92A22 K A97AA


19 1
RESUME SW 20PL 20PL 18VT

J A97-GB
CRUISE K97AE 2
90 18VT
ON/OFF 20PL

BRAKE A62K
7
PEDAL F 16DKBL
K97AL
POSITION 44
20PL @A62-GK
SWITCH 18WH

A62-GK DIAGNOSTIC
8 ON/OFF
18DKBL
R (241M)
CLUTCH K97AH
92 CH07_04
SWITCH 20PL
#A62-GK
V 18WH
@A62-GR
18WH DATALINK
A11-GR
(1386)
14WH
A11-GT CH03_15
18WH
I1 IGNITION

A11-GX
CRUISE ON/OFF

18WH
ADAPTER A13BB
(435M)
(494M) 18PK
CH03_09 A62-6J G4 GND ADAPTER
8
18WH (456M)
L2 PANNEL
B
LIGHT @A62AV A62J
ADAPTER 7
16DKBL 16DKBL
(504M)
CH03_21
A
A11-GC
CLUTCH SW A97-GA A97-GC
6 10WH
(294F) 18VT 18VT

A97AH
A11-GB

A 18VT
8WH

A97AE
5
18VT
A97-GH
B 18VT GROUNG
ECM SWITCH A97-GR ADAPTER
GND SPLICE 18VT (457M)
(7704) CH7_10

K95AC F
RIGHT CAB GND
18TN
(53F)

FRONT END
CONNECTOR CRUISE SWITCH
(1M/1F) (141M)
H
A97-GF M97-GF
ECM A 18VT D
K95G 18VT
(6000)
CH07_01 18TN
L
A97AL M97AL
18VT 18VT C

DIAGNOSTIC
@A62R
ON/OFF
16DKBL
(241M) ENG BRK ON/OFF
A24-G
CH07_04 (434M)
18GY
CH7_10

@ W/2007 CUMMINS ENGINE


# W/ENGINE BRAKE

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 003

Figure 74 Electronics Engine Control (ISX Engine) (Continued)

74
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.4. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONTINUED), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 07
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. ELECTRONICS ENGINE CONTROL (ISX ENGINE) (CONT)

DIAGNOSTIC ON/OFF
(241M)

G1 GND ADAPTER
A98-G
5 (453M)
18WH
CH03_16
A97-GE I1, IGNITION
18VT ADAPTER (464M)
CH03_09
DASH/ENGINE
(190M-G)
ECM CONN
A98 K97ML (6000)
6
18BK 18PL CH07_02
A97AM K97ML ECM CONN 1
18PL (6018)
18VT
CH07_13

A62R A62AV L2 PANEL LIGHT


7
16DKBL 16DKBL ADAPTER (504M)
CH03_21

A62-GR A11-GT A11-GX L2 PANEL LIGHT


8 18WH 18WH ADAPTER (504M)
18WH
CH03_21

ENG OVERRIDE
INC/DEC IDLE DIAGNOSTIC
DIAGNOSTIC (260M)
(243M)
A62-GQ
8
18WH
7 A62Q A62Q
16DKBL 7
16DKBL
ENGINE/DASH
A62-GQ
8 (190/190M-O)
18WH
ECM CONN
K99D A97AU
(6000) 5
18PL 18VT
CH07_09
6

FUSE F5-D
(462M)
8 7 I1, IGNITION
A97-GD A13BB A13DS
2 ADAPTER (494M)
18VT 18PK 12PK
30A CH03_09

DASH/ENGINE
(190M)

O ECM CONN
A97AU K99D
1 (6000)
18VT 20PL
CH07_09
P ECM CONN
A97AV K99D
3 18VT (6000)
18VT
CH07_02

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 05AUG13
AE08076118 004

Figure 75 Electronics Engine Control (ISX Engine) (Continued)

75
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.5. ISX 2013 DEF AND AFTERTREATMENT, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT
NAVISTAR, INC.

AFTERTREATMENT FUSE
(5501)
AFTERTREATMENT
DEF TANK HARNESS CONN PDM
30A
(674E)/(674) (679)

A B
14
K14C K14B K14 14
C2
10RD 10RD 16RD 16RD

AFTERTREATMENT
POWER
(5500) 20
K14A 14A 14B
C4
16RD 16RD 16RD
ECM IGN
5A FUSE
(6001) 14C
ECM CONN A9
16RD
(6000) K13B A B K13C
CH7_01 18PK 18PK
K10-H
15A 16
10WH
K10-H K13E 14D
B9
10WH 16PK 16RD
DEF TANK SENSOR
BATTERY TEMP LEVEL
(1027) (678)
K10-GL 4
K10-GM 10 10B
3
AFTERTREATMENT 16WH 16WH 16WH 16W H
CONN 15 13A
K13 K13A 13
(670G) 4
16PK 16PK 16PK 16PK
CH7_08

16PK
K10-GK

13B
18WH

16WH

16WH
10C
10A

OEM CROSSOVER
CONN
K13B
18PK

(8500)
C5

13 A10

6 DEF PUMP
95RA
(680) A2
16TN
CH7_06

95RB
A4
16TN
95R

16TN

95RC
A6
16TN

95S
C1
16TN
16TN
95T

95TA
A1
16TN

95TB
A3
16TN

95TC
A5
16TN

14E
B10
16RD

C6

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 005

Figure 76 ISX 2013 DEF and Aftertreatment.

76
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.6. ISX 2013 DEF AND AFTERTREATMENT (CONTINUED), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.

DEF TANK
HARNESS CONN ECM CONN
DEF TANK (674) (6000)
10A
DEF PUMP 6 HARNESS CONN CH07_05
16WH
(680) (674/674E)
1
95D K95D
9 79 DEF SUPPLY
16TN 20TN
2
95L 95E K95E
8 54 DEF RETURN
16TN 18TN 20TN
12 95M
16TN 3
95F K95F
10 6 DEF SUPPLY
16TN 20TN
95G 5 K95G
11
16TN 20TN 81 PRESS
8 VALVE
95J *K95J
2 COOLANT
16TN 16VT
MODULE
95N #K6E
5 (1378)
AFTERTREATMENT 16TN 20PK
7 CH7_02
PDM 95H K95H
4
(679) 16TN 20TN PRESS
9
95K K95K SENSOR
3 16
16TN 20TN SIGNAL

B8
10
95AB 95A K95A1
B2 39 DIAGNOSTIC
16TN 16TN 20TN
2
BACKFLOW HEATER LINE
(675)
K95MB
20TN 85 MONITOR 2
95AA
1
16TN
95-G 11 K95M K95MA
95-GA
2 20TN 84 MONITOR 1
16TN 16TN 16TN

PRESSURE HEATER LINE


(676)

2 95-GB
16TN 12
95B K95B
1 95BA
16TN 20TN 38 DIAGNOSTIC
16TN
1
95BB
B4
16TN
SUCTION HEATER LINE
(677)

95-GC
2
16TN
13
95CA 95C K95C
1 40 DIAGNOSTIC
16TN 16TN 20TN
3

95CB
B6
16TN

95_GA 17 K95-GA
B7 7 HEATER
16TN 20TN
RELAY
95-GB 6
95-GB K95-GB
B1 3 HEATER
16TN 16TN 16TN
RELAY
95-GB
B3
16TN
95-GB
B5
16TN

C3 K95P
16TN
K95PA * W/CRUISE CONTROL & N/REMOTE PTO
A8
16TN # W/CRUISE CONTROL & W/REMOTE PTO
K95PB
A7
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 006

Figure 77 ISX 2013 DEF and Aftertreatment (Continued)

77
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.7. ISX 2013 DEF AND AFTERTREATMENT (CONTINUED), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.

AFTERTREATMENT CONN
(670G / 670)
ECM
CONN DPF SENSOR TABLE
(6000) (672)
9
OUTLET K95A 95A
42 7
PRESS 20TN 18TN
8
K95 95
DELTA 41 6
20TN 18TN
PRESS

DEF DOSER
(673)

VALVE 11
K95(+) 95(+)
LOW 77 1
18BN 18TN

12
VALVE K95(-) 95(-)
53 2
HI 18TN 18TN
DEF TANK
HARNESS CONN
(674/674E) SCR SENSOR TABLE
(671)
18 1
TANK 5A(+) 5(+) K5(+) 5(+)
2 11
SENSOR 18YL 18YL 18YL 18YL
TEMP/LEVEL 2
19
(678) 5A(-) 5(-) K5(-) 5(-)
1 12
18GN 18GN 18LTGN 18GN

5B(+)
TEMP C 18YL
RESISTER
(681) 5B(-)
A
18GN

OEM CROSSOVER
CONN
(8500)
5
K5A(+) 5A(+) 5B(+)
2 7
18YL 18YL 18YL

6
K5A(-) 5A(-) 5B(-)
9 8
18LTGN 18GN 18GN

DPF SENSOR TABLE


(672)
5C(-)
2
18GN
5C(+)
1
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 007

Figure 78 ISX 2013 DEF and Aftertreatment (Continued)

78
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.8. ISX 2013 DEF AND AFTERTREATMENT (CONTINUED), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.

DEF TANK
(674E)
AFTERTREATMENT CONN SCR SENSOR TABLE
(670G / 670) (671)

K10-GL 3 10
K10-GM 10A
4 16WH 9
16WH 16WH 18WH

K13A 4
K13 13 13A
15 10
16PK 16PK 18PK
16PK
K10-GK

K13B
18PK
18WH

DEF SENSOR TABLE


(672)

13B
4
18PK

10B 3
18WH

7
COOLANT K9 9
5
MODULE 18TN 18GY
(1378)
CH7_01,02 10 6
*K6
8
18VT 18GY

OEM CROSSOVER
CONN
(8500)
ECM #K6G
(6000) 20VT
CH07_01 6

13

* W/CRUISE CONTROL & N/ REMOTE PTO


# W/CRUISE CONTROL & W/ REMOTE PTO

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 008

Figure 79 ISX 2013 DEF and Aftertreatment (Continued)

79
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.9. 15L ISX ENGINE THROTTLE POSITION, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
15L ISX ENGINE THROTTLE POSITION
NAVISTAR, INC.

15L ISX ENGINE THROTTLE POSITION

ECM1
(6000) ENGINE/DASH THROTTLE POSITION
BOTTOM SENSOR
(190)/(190M) (1387)/(267M)

K99-G A
A99-G A
RETURN 33 20PL 18VT

C
K99 A99
SIGNAL 10 B
20PL 18VT

B
K99A5V A99A(5V)
SUPPLY 9 C
20PL 18VT

N
K99-GD A99-GD
RETURN2 61 20PL E
18VT

O
K99D A99D
SIGNAL2 64 F
20PL 18VT

INC/DEC
IDEAL
A99D DIGNOSTIC
18VT (243M)
CH07_04
P
*K6A K6C K99D A99D(5V)
SUPPLY 8 D
20PL 16VT 18VT 18VT

#K6 K6D
20PL 20PL

THROTTLE POSITION
SENSOR
(404F)
DASH CONN/ ENGINE
(190M/190)

A99A(8V) K99A5V
A
18VT 20PL ECM CONNECTOR
B
(6000)
K99-G CH7_08
A99
C 18VT 20PL
A
ECM 2
A97-GA K44EC
B A99-GA (6019)
18VT 18GY
18VT V CH7_16

* W/CRUISE CONTROL & N/REMOTE PTO


# W/CRUISE CONTROL & W/REMOTE PTO

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 009

Figure 80 15L ISX Engine Throttle Position.

80
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.10. ELECTRONIC ENGINE CONTROLS (ISX ENGINE) (CONTINUED), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (ISX ENGINE)
NAVISTAR, INC. (CONT)

I1 IGNITION
A13BB ADAPTER
18PK (494M)
CH03_09

ENG BRAKE
(851F)

*A24BL
ENGINE / DASH D
16GY
(190-V)
*A24BD
A
16GY
ECM SWITCH
GND SPLICE
ECM (7704) B
(6000) K95AC F
18TN
C

A92-GA
A

18VT
K95G
62
18TN

GROUND ADAPTER
(457M)

A
A97-GR
18VT

D
A24-GBK
18WH

#A24-GBK
18WH

A24BK
16GY
ENG/DASH
(190/190M) ENG BRAKE
SELECTOR SW ENG BRAKE
(433M) ON / OFF

*A92-GT
#A24BK
A24CL
(434M)

16GY

18TN
18GY
Q
K93DEF A24AP 4
2 5
16TN 18GY 2 2 3
1
L
K24AF A24AF 6
86
20GY 18GY 6
5 3
2
1
5
@A24AD 4
M 18GY
K24AE A24AE 6
68 2 6
20GY 18GY 3

8 7 7 8
A62-GL A62L A62N 7
18WH 16DKBL 16DKBL
@A24-G
18GY

A62NA
A62-GN 16DKBL
18WH
16DKBL
A62AW

CRUISE
A62-GAW L4, PANEL
68 ON/OFF
18WH LIGHTS ADAPTER
(435M)
(503M)
CH07_03
E
* W/ ENGINE BRAKE
PANEL LIGHT # N/ ENGINE BRAKE
A @ W/2007 CUMMINS
SWITCH A62A A62S A62M
L4,PNL GND ENGINE
(425M) 16DKBL 16DKBL 16DKBL
ADAPTER
CH03_21
(506)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 010

Figure 81 Electronic Engine Controls (ISX Engine) (Continued)

81
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.11. ELECTRONIC ENGINE CONTROLS (ISX ENGINE) (CONTINUED), P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (ISX ENGINE)(CONT)
NAVISTAR, INC.

ECM CONNECTOR 1 ENGINE/DASH


(6000) (2/2M) ENGINE FAN
OVERRIDE SW ITCH
K
K23C A23B (659M)
11
20TN 16TN CH6_05
FUSE F8 CAB & TRAILER
R (463M)
K101A A23 A68D TAIL RELAY R9
70
20TN 16TN 10BN (464)
5 6
CH09_03

K92A5
63 A
20TN B ODY BUILDER 2
K92A18 (4706)
67 J
20TN
ENG/DAS H
(190)
D 1 DATA LINK POS
S
K101 (514M)
A98B(-)
20 CH03_15
20TN 16BK

K95AB COOLANT FL OW
82 1 VA LVE
20TN
K95AA K95AC (5200A)
57 4
20TN 20TN

#K98YL2 K98YL1
22
20YL 18YL A J1939 +
J1939
*K5S(+) K5R(+)
18YL
BACK BONE
20YL
(1097)
*K98GN2 K98GN1
20GN 18GN C J1939 -

#K5S(-) K5R(-)
46
20GN 18GN
A
K5TB(+)
18YL

OHMS
120
J1939
TERMINATOR
(7110)
C
K5TB(-)
18GN

A
K5TA(+) K5B(+)
18YL 18YL
OHMS
120

J1939
TERMINATOR
(7110A)
C
K5TA(-) K5B(-)
18GN 18GN

K5V(+)
3 J1939 +
18YL
EATON GE N3
K5V(-) TCM CONN
2 J1939 -
18GN (7105)

DASH CONN
(105M)

42
K98YL3 K98YL4
18YL 18YL
43
K98GN3 K98GN4
20GN 18GN

K98YL5 J1939
18YL A
ALLISON
K98GN5 DIAG
B
18GN (1095F)

K47AA K47A
59 A VEHICLE SPEED
20GY 18GY
K47B K47
SENSOR
60 B (7600)
20GY 18GY

K92A10 K92A11
94 B
20TN 20TN BODY BUILDER 1
K92A12 (4705)
C
20TN
K92A8 * W/MAUNAL TRANSMISSION
30 20PL G
# W/ALLISON TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 REVISED AND REDRAWN. B 94591W
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076118 011

Figure 82 Electronic Engine Controls (ISX Engine) (Continued)

82
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.12. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC.

ECM FUSE 30A


(1370)
ECM 2 POWER STUD
(6018) B A (1372)

K14G K14D K14C


BATTERY(+) 1
14RD 10RD 10RD

K14H
14RD
K14L3
FRAME START
4RD (6565)
K14HA FLAME START RELAY
BATTERY(+) 3
14RD K14A1 (8410)
8RD

K14K
14RD
CH6_02
TIMER CIRCUIT
ECA
ENGINE FUSE
A GROUND
**K14L1 (8107)
ENGINE
BATTERY(+) K14KA 16RD SENSOR
5

K11-GA
14RD INTERFACE

8WH
20A (6033)

B K10-GJ
K14L K14L2 1
TIMER 19 16WH
18RD 16RD
K10WH1 K10-GK
K92A16 2
2 12WH 16WH
GND 14WH

K92BA16 K10WH5 K10-GA


GND 4
14WH 16WH 10WH
GROUND SPLICE
K92C16 K10-GB HARNESS
GND 6 (6704D)
14WH 10WH CH3_20
GROUND
J1939 (6314A)
K98YL5 ALLISON DIAG
18YL (1095F) J1939
CH3_14 BACKBONE
**K98YL2 K98YL3 K98YL1 (1097)
34
18YL 18YL 18YL CH3_06,14

*K98YL EOF SHIFTER


J1939
18YL (100M3)
##K5S(+) K5R(+) BACKBONE *K98YL6
CH07_06
18YL 18YL (1097) 18YL
CH03_13 *K98YL4
XMSN DASH
18YL
#K98YL4 (105M)
18YL CH07_06

K5TB(+)
18YL J1939
(7110)
K5TA(+) K5TB(+) CH03_13
18YL 18YL

K5V(+) EATON GEN3


18YL (7105)
J1939 CH11_03
K98GN5 ALLISON DIAG
18GN (1095F) J1939
CH03_14 BACKBONE
**K98GN2 K98GN3 K98GN1 (1097)
47
18GN 18GN 18GN CH3_14
EOF SHIFTER
K98GN
J1939 (100M3)
K5S(-) K5R(-) K98GN6 18GN
BACKBONE CH07_06
18GN 18GN 18GN
(1097)
K98GN4 XMSN DASH
CH3_13
18GN (105M)
K98GN4
18GN CH11_04

K5TB(-)
18GN J1939
(7110)
K5TA(-) K5TB(-)
CH03_13
18GN 18GN

K5V(-) EATON GEN3


18GN (7105)
ENGINE / DASH CH11_07
(2-P)
K13D A13D EATON XMSN
KEYPWR 17
18PK 18PK (1316ML)
CH07_01

ECM CONNECTOR 2
(6019)

K92D16 * W/ ALLISON 4700 OFS


GND 2
14WH # W/ ALLISON 4700 RDS
K14M @ W/ 11L/13L IBB SCR EFFECTS
BATTERY(+) 1
14RD ** W/ ALLISON XMSN
## W/ MANUAL XMSN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 012

Figure 83 Electronic Engine Controls (2010 IBB Engine)

83
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.13. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
(CONT)

ECM CONNECTOR 1
(6018)
K23A1
FSS 5V 49 VARIABLE SPEED FAN
18TN
(6300)
@@K23B1 CH6_01
FSS GND 8
18TN

K98GN
CAN_L 35 B
18GN
PRIVATE
K98YL J1939
CAN_H 48 A
18YL (4328)

K41C
MAF 12V 54 8
18TN

15 K41A
IAT 5
18TN

21 K41-GB 9 ENGINE SENSOR


MAF GND
18WH INTERFACE
MAF 44 K41B (6033)
7
18TN

K95H
1 10
HCI INJECTOR 18TN
DOSING VALVE
K95J
(6260VH) 2 11
18TN

K95VC
HEATER + 33 4
18TN

NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH

46 K95VB 3 EXHAUST
HEATER - 18TN LAMDA SENSOR
K95VA (6260VN)
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
ENGINE / IP
(190)
B
K99A5V A99A(5V)
36 C
18PL 18VT
APS1 5V #A99
C 18VT
K99 *A99 B
18PL 18VT
A
K99-G *A99-G THROTTLE POSITION
APS1 GND 23 A
18PL 18VT SENSOR
#A99-G (267M)
APS2 5V 18VT
P
K99D5V A99D(5V)
50 D
18PL 18VT
APS2 GND N
K99-GD A99-GD
11 E
18PL O 18VT
K97ML A99D
57 F
18PL 18VT
G
A99E
18VT LEFT SIDE
54 CLUSTER #2
APS1
A97ML (423M)
10
K99D 18VT
APS2 55
18PL
CLUTCH
SWITCH DIGNOSTIC ON/OFF
ECM A97AM
(294F) (241M) * W/AUTO XMSN &
CONN.2 18VT
CH07_27 CH07_4 N/ENG BRAKE
(6019)
# W/EATON DM2 XMSN
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 013

Figure 84 Electronic Engine Controls (2010 IBB Engine) (Continued)

84
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.14. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

AFTERTREATMENT/
ECM CONNECTOR 1 AFTERTREATMENT ENGINE
(6018) SENSOR (6720) (1000)
1
K95A 95A
EGT1 28 A
18TN 18WH
2
K95-GA 95-GA
EGT1 GND 22 B
18WH 18WH
3
K95B 95B
EGT2 16 C
18TN 18WH
4
K95-GB 95-GB
EGT2 GND 55 D
18WH 18WH
5
K95C 95C
EGT3 27 E
18TN 18WH
6
K95-GC 95-GC
EGT3 GND 10 F
18WH 18WH
7
K95E 95-GD
EGDP 12 G
18TN 18WH
8
95-DA
18WH H
9
K95DA 95-DA
18TN 18WH J

AFTERTREATMENT
FUEL TEMP & PRESSURE
(6260VM)

K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN

LOW COOLANT SENDER 1


(20)

K34E
ECL 12V 42 2
18TN
K34F
1
18TN

ECM CONNECTOR 2
(6019)

AFP2 5V 8 K95S HCI FUEL


3 PRESSURE 1
18TN
AND TEMP
ECL 49 K95R
2 (6730)
18TN
K95DB
APF2 50 1
18TN

APF2 GND 42
HCI FUEL SHUTOFF VALVE
(6260VL)

K95K
ASV-H 7 1
18TN
ASV-L K95M
20 2
18TN

RACOR WIF SENSOR


(1874C)

K95W
WIF 37 1
18TN
K95-GF
WIF GND 34 2
18WH
K95-GD
EGDP GND 41
18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 014

Figure 85 Electronic Engine Controls (2010 IBB Engine) (Continued)

85
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.15. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

AFTERTREATMENT
ECM CONNECTOR 1 SENSOR
(6018) (&6720A / @6720B)

K95A
EGT1 28 A
18TN
K95-GA
EGT1 GND 22 B
18WH

K95B
EGT2 16 C
18TN
K95-GB
EGT2 GND 55 D
18WH
K95C
EGT3 27 E
18TN
K95-GC
EGT3 GND 10 F
18WH
K95E
EGDP 12 H
18TN

K95DA
18TN J

AFTERTREATMENT
FUEL TEMP & PRESSURE
(6260VM)

K95D K95DC
3
18TN 18TN

HCI FUEL
PRESSURE 1
AND TEMP
(6730)

K95DB
1
18TN

ECM CONNECTOR 2
(6019)

AFP2 5V 8

K95-GD
EGDP GND 41
18WH

REMOTE SENSE
STARTER
(7100)

K1A REMOTE SENSE


1
16LTBL (7000)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 015

Figure 86 Electronic Engine Controls (2010 IBB Engine) (Continued)

86
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.16. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

AMBIENT TEMPERATURE
ECM CONNECTOR 2
SENSOR
(6019)
(340)

K41-G
IAT GND 43 18LTGN B

A ENGINE SENSOR
INTERFACE
(6033)

K41
15 IAT
18LTGN

EGRD K97Y
16 14 EGRD
18TN
ENGINE / DASH
(2) ENG FAN
K OVERRIDE SWITCH
##K23B A23B
(659M)
18TN 16TN
CH06_05
*#K23AC
ACD-SW 27 A
18TN A23B APADS
#K23AD 18TN *#K23AC (887)
18TN 18TN
**K23M
18TN

B
**K23C
18TN

*K77AE
14LTGN
K23B
FREON COMPRESSOR
18TN
(6200)
AC PRESSURE
K23C
18TN

SWITCH DASH / ENGINE


(228) (2) B
FUSE & RELAY C
A77C %K77E
CENTER SECTION 14LTGN 14LTGN
A (463M)
CH12_01 GROUND ADAPTER
(6704D)
C
K77-G
B A
16WH

A
K10-GB K10-GA
**&K23T ENGINE
10WH 10WH
18TN GROUND
(6314A)
CH3_20
ECM SENSOR
INTERFACE
(6033)
ENGINE / IP FUSE & RELAY I1,IGN ADAPTER
(2) RIGHT SECTION (F10) (494M)
(464M)
Q 8 A13DS C
3
K13F @@K13D4 A13D4 7
IGNITION
18PK 18PK 18PK 12PK
15A
FUSE & RELAY A
A13H A13F
LEFT SECTION
K13FA J 12PK 12PK
IGNITION 4 (462M)
18PK K23A
CH03_08
18TN ENG FAN OVERRIDE
A23A
16TN (659M)
CH06_05
* W/ APADS
** W/ AC,N/ FAN OVERRIDE AND N/ APADS
*@ W/ APADS AND N/ FAN OVERRIDE, APADS
# W/ APADS AND W/ FAN OVERRIDE
## W/ FAN OVERRIDE
*# W/ APADS AND N/ FAN OVERRIDE
& W/ AC, FAN OVERRIDE AND
N/ APADS, REMOTE CONDENSER
% W/ AC

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 016

Figure 87 Electronic Engine Controls (2010 IBB Engine) (Continued)

87
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.17. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

ECM CONNECTOR 2
(6019)
ENGINE / DASH
CONNECTOR WATER IN FUEL
(190) (1456)

T
K97WF A97WF
WIFL 14 B
18PL 18VT

A97F
18VT
I1, IGN ADAPTER
FUSE & RELAY (494M)
RIGHT SECTION
(464M) C
A13BB A13DS
18PK 7 15A 8 12PK

FUSE & RELAY A

18VT
A97S
A13H A13F
LEFT SECTION 12PK
12PK
(462M)
CH03_08

WAIT TO START
(1455)

INDICATOR LIGHT
S B (WAIT TO START)
K97WTS A97WTS
WTSL 15
18PL 18VT
LEFT SIDE CLUSTER #2
(423M)

ENGINE OIL
TEMPERATURE A30
18
(393) 18TN
CH3_20
U
K97AT A97AT
WEL 17 13
18PL 18VT

H
K97AP A97AP
28 11
18PL 18VT

G
A97ML
10
18VT

A11-GQ A11-GM
4
16WH 18WH

A11-GF A62-GC
K97ML
18PL

2
10WH 18WH

ECM CONNECTOR 1
(6018)
LEFT CAB GROUND STUD
(56F)

EFAN 12V 57

VARIABLE SPEED FAN


K23C
FSS 58 (6300)
18TN
CH06_01

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 017

Figure 88 Electronic Engine Controls (2010 IBB Engine) (Continued)

88
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.18. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

M97-GF
18VT
PARK BRAKE
SWITCH FRONT END / DASH
ECM CONNECTOR 2 (1-H)
(141M)
(6019)
ENGINE / DASH

A97AL
16VT
(190) D
DASH / FRONT END IGNITION
(1M/1F) FUSE & RELAY ADAPTER
F RIGHT SECTION
L M97AL (494M)
A97AL

A97AF
K97AL

18VT
BNO1 33 C (464M)
18PL 18VT 18VT 7 8 A13DS C
12PK

ENGINE
SHUT A13H A13F A
DOWN 12PK 12PK

A13BB
ECM PARK

18PK
BRAKE RELAY RELAY
A97-GA

(448M) IGN RELAY R1


18VT
(148M)
CH07_27 (462M)
CH3_08
87A 30
1 A44EB
18PK
V
K44EC A44EC 4

A44EA
PB-SW 39 87

18PK
18GY 18GY

DRL DIODE
A44-GE 5
(1172M)
18WH A58ZC
86 A58ZD
85 18BN
18BN
16GY
A44A

16YL
A66E
*A24AM
KEY 'G'

18GY
A58ZE

CONN
18BN

(572M)

DRL MODULE
CLUTCH/CRUISE

CH9_07
(513M)
CONT RELAY

ENG BRAKE
ENG BRAKE
CH3_26
(149M)

ON/OFF
SELECTOR SW
(434M)

@A24-G
(433M)

#A24AM
18GY

18GY
4
5 2 2
1
L
K24AF A24AF 6 3
EB_SW2 53
18GY 18GY 6
3
1 5
2 5
#A24AD 4
M 18GY
K24AE A24AE 2
EB_SW1 40 3 6
18GY 18GY 6
8 7 7 8
A62-GL A62L A62N 7
18WH 16DKBL 16DKBL

GROUND ADAPTER A62-GN


(456M) 18DKBL
16DKBL

L2, PANEL
A62AV

B LIGHTS
A11-GX A11-GT
18WH 18WH ADAPTER
(504M)
A
A11-GC A11-GB C
10WH 8WH
PANEL LIGHT
A
SWITCH A62A A62S A62AE
(425M) 16DKBL 16DKBL 16DKBL
CH3_21
RIGHT CAB * W/ ENGINE BRAKE
GND STUD # N/ ENGINE BRAKE
(53F) @ W/2007 CUMMINS ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 018

Figure 89 Electronic Engine Controls (2010 IBB Engine) (Continued)

89
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.19. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

ECM SENSOR INTERFACE


(6033)

ENGINE / DASH IGNITION ADAPTER


(2/2M) FUSE F10-D (494M)
(464M)
&K13D4 Q 7 8 C
K13F A13D4 A13DS
IGNITION 3
18PK 18PK 18PK 12PK
15A

K13FA J ENG FAN


IGNITION 4 **K13A A23A
18PK OVERRIDE
18TN 16TN (659M)
@K23A CH06_05
18PK
A
IGN RELAY A13H A13F
R1 (462M) 12PK 12PK
CH3_08

SPEEDO SENSOR
(303M2)

*K97AJ
A
16PL
*K97AK
16PL B

VSS
(7600)

#K47
VSS-H 12 A
18GY
VSS-L 13 #K47A
B
18GY

K21B3
CSRD 19
18TN
K21B2 FLAME START RELAY
CSRE 20
18TN (8410)
CH6_02
K21B1
CSRC 21
18TN

K10-GJ K10WH1 K10-GA


GND 1
16WH 12WH 10WH

K10-GK
GND 2
16WH

HARNESS GROUND
(6314A)

* W/ ALLISON XMSN
# W/ MANUAL XMSN
** W/ APADS W/ FAN OVERRIDE
@ N/ AC AND W/ FAN OVERRIDE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 019

Figure 90 Electronic Engine Controls (2010 IBB Engine) (Continued)

90
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.20. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONTINUED), P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

ECM CONNECTOR 2
(6019) ENGINE / DASH
(190M)

R
A97AH A97VR
36
18PL 16VT
A97GB
18VT

CRUISE
ON / OFF SW
FUSE F11
(435M)
A97CF (464M)
1 A97AD
18VT 2
18VT
J 2 15A 1

A13AA
&K97AE A97AE 3

16PK
18PL 18VT 5
4 A13BB
A97CR
L2, PNL LIGHTS 6
18VT 18PK
ADAPTER A62J 7 8

(504M) 16DKBL

A97CS
18VT
C
22 A62AV CRUISE SET
16DKBL / RESUME SW
A (436M)
A62AE
16DKBL 1 I1, IGNITION
2
ROOF ADAPTER
3
&*K97AA A62AP

A62-GJ
CONN #02 (494M)

18WH
18PL 4 5
K (428F) 16DKBL CH03_09
CH3_21 6
#A97AB
8 7
18VT
*A97AA
18VT
I A62-GK DATA LINK
*A97AB A11-GR
18DKBL (1386)
18VT 14WH
CH03_15
A62K

A11-GT
23 16DKBL
#A97AA

18WH
GROUND
18VT
&*K97AB

ADAPTER
18PL

(456M)
REMOTE CRUISE
CONNECTOR B
K97AA A11-GX
(958F)
18VT 18WH
A
A11-GC
#K97CA #K97BA
A 10WH
A11-GB

18PL 18VT
8WH

#K97AB #K97BB
C
18VT 18VT
RIGHT CAB
#K97CB

GND STUD
18PL

B
(53F)

K97-GG
18VT

ENG/DASH 2
52 (190/190M-R)
CAB
CLUTCH / CRUISE GROUND
K97AH A97AH CONT. RELAY (382)
36
18PL 18VT (149M )
CH3_26
CLUTCH SWITCH
A97AJ
(294F)
18VT
ENG/DASH 2 CH7_22
(2/2M-R) FUSE F8
(463M) CAB & TRAILER
K93A A23 A68D TAIL RELAY
26
18TN 16TN 5 6 10BN RG (464M)
CH09_02

* W/ MANUAL XMSN
# W/ ALLISON XMSN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 06AUG13 AE08076118 020

Figure 91 Electronic Engine Controls (2010 IBB Engine) (Continued)

91
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.21. AFTERTREATMENT CONTROL, P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AFTERTREATMENT CONTROL
NAVISTAR, INC.

L2, PANEL GT
ADAPTER
(504M) L4, PNL GND
A PNL LT SW ADAPTER
A62AE A62S A62A (425M) (506M)
16DKBL 16DKBL 16DKBL CH3_21
B
A62-GMS
18WH
A
A11-GP
12WH
J1 MULTIPLEXED

A11-GK
D

16WH
SIGNAL MODULE A62MSM PARKED REGEN SW
(1406) 16DKBL (1403)
7 8

A95E 5 LEFT CAB


INPUT#2 3 A11-GD
18TN GND STUD
8WH
A95-GC (56F)
16WH
6 4 3 1 J1 MULTIPLEXED
SIGNAL MODULE
SWITCHED A95A **A95BA A95FA (1407)
7
IGNITION 18TN 18TN 18TN CH07_22

@A95BA SPEEDO/TECHO
18GY A9YL(+) MODULE #1
SART 18YL (421M)
MODULE A4YL(+)
CH03_26
(1610) 18YL
CH03_26
A6YL(+) A5YL(+) A7YL(+) A10YL(+)
CAN+ 5 A J1939+
18YL 18YL 18YL 18YL

A6GN(-) A5GN(-) A7GN(-) A10GN(-)


6 C J1939-
CAN- 18GN 18GN 18GN 18GN

SART J1939 BACKBONE


MODULE A4GN(-)
(203G)
(1610) 18GN
CH03_26 J1939
TERMINATING A9GN(-) SPEEDO/TECH
RESISTER 18GN MODULE #1
(203) (421M)
CH03_23
A
A8YL(+)
18YL
C
A8GN(-)
18GN

GND ADAPTER
(455M)

A95-G C
A95-GA
GROUND 8
16WH 16WH

A
A11-GE
12WH
A11-GD
8WH

@ W/ALLISON XMSN
LEFT CAB ** W/MANUAL XMSN
GND STUD
(56F)

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEAS E NO. D ATE PART NO. SHEET

92159Y 06AUG13 AE08076118 021

Figure 92 Aftertreatment Control.

92
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.22. AFTERTREATMENT CONTROL (CONTINUED), P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AFTERTREATMENT CONTROL (CONT)
NAVISTAR, INC.

J1 MSM MODULE
AFTERTREATMENT CONNECTOR
BUZZER (1406)
(1415)

A95BM L4, PNL GND


1 1
18TN ADAPTER
A95BA
PARKED 18GN (506M)
REGEN A95A 7
3 18TN
SWITCH C
(1403) A95BA A62-HMS
18TN 2 18WH
CH07_23

A95BZ
18TN
A
J1 MSM MODULE A11-GP
CONNECTOR 12WH

A11-GK
(1406)

16WH
RIGHT SECTION
SWITCHED A95A A95
7

FUSE & RELAY


IGNITION 18TN 18TN
A11-GD
8WH
INHIBIT

A951G

(462M)
CH3_09
REGEN SWITCH

18TN
START A17D (1402)
FEED 18PK
ADAPTER
(509M) 8 LEFT CAB
A17D
CH03_23 GND STUD
14PK
(56F)
A95IN
5
18TN

12PK
A13H
I1, IGN
ADAPTER
(494M)
GND ADAPTER 4
(455M) A
A13F
C 12PK
A95-G A95-GD
6 FUSE F10-C
16WH 16WH
(464M)
6 5 B
A A13Z
A11-GE A11-GD 12PK
12WH 8WH 10A

LEFT CAB
L2, PNL LT GND STUD
PARKED
ADAPTER (56F)
REGEN
(504M) HIGH EXHAUST
SWITCH
(1403) TEMP LIGHT
A95FA

E
18TN

CH7_21 A62MSP (1404)


7
16DKBL

J2 MULTIPLEXED A
SIGNAL MODULE A62AE
(1407) 16DKBL
1
PNL LT SW
A62A A62S
OUTPUT_9 4 (425M)
16DKBL 16DKBL
CH3_21
B A
A95IR
5
18TN
OUTPUT_12
A95HR
6 18GY
PARTICULATE TRAP
WARNING LT
(1405)

B A
A95FB A95HV A95HT
7
18GY 18GY 18GY

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 022

Figure 93 Aftertreatment Control (Continued)

93
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.23. AFTERTREATMENT CONTROL (CONTINUED), P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AFTERTREATMENT CONTROL (CONT)
NAVISTAR, INC.

L2, PANEL GT
ADAPTER
(504M) L4, PNL GND
PNL LT SW ADAPTER
A
A62AE A62S A62A (425M) (506M)
16DKBL 16DKBL 16DKBL CH03_21
B
A62-GMS
18WH
B *A62MSM
A
16DKBL A11-GP
12WH
J1 MULTIPLEXED

A11-GK
D

16WH
SIGNAL MODULE #A62MSM PARKED REGEN SW
(1406) 16DKBL (1403)
7 8

A95E 5 LEFT CAB


INPUT#2 3 A11-GD
18TN GND STUD
8WH
A95-GC (56F)
16WH
6 4 3 1
*A95BA J1 MULTIPLEXED
18GY A95FA SIGNAL MODULE
A95BA 18TN (1407)
SWITCHED A95A
7 18TN CH07_21
IGNITION 18TN

##A5AA(+) A5BA(+) A5EA(+) J1939 BACKBONE


18YL 18YL 18YL (203G)

**A6YL(+) A7YL(+)
CAN+ 5 A J1939+
18YL 18YL

**A6GN(-) A7GN(-) C J1939-


CAN- 6
18GN 18GN

##A5AB(-) A5BB(-) A5EB(-)


18GN 18GN 18LTGN

##A5CA(+) J1939 TERMINATING


18YL RESISTER
A (203)
A8YL(+)
18YL
C
A8GN(-)
18GN

##A5CB(-)
18GN
INHIBIT REGEN
A95-GD SWITCH
16WH GND ADAPTER (1402)
(455M) CH07_19
A95-G C
A95-GA
GROUND 8
16WH 16WH
A
A11-GE
12WH
A11-GD
8WH

LEFT CAB
GND STUD * N/ ENG BRAKE
(56F) # W/ ENG BRAKE
** W/ 2007 ISX ENG
## W/ 2013 ISX ENG

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 023

Figure 94 Aftertreatment Control (Continued)

94
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.24. AUXILIARY SPEED SENSOR WITH ALLISON TRANSMISSION, P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. AUXILLARY SPEED SENSOR W/ALLISON TRANSMISSION

CUMMINS
ICON
ECM CONN A14EB
(1212M) 12RD
CH07_28
ENGINE/DASH
TOP A14EA
B
MITSUBISHI STARTER (2/2M) 12RD
TERMINAL
(*6307) D ICON FUSE
@K17A A14EF
LEECE NEVIUE B (1410F)
16PK 12RD
ATARTER TERMINAL
(#5308) A
L
K17A A17B START FEED
16PK 14PK ADAPTER
SPEEDO SENSOR (509M) CHASSIS
(303F2) CH05_02 CONN
(3M)
E
K97AJ1 A11-GEF A71ZC
A H
16VT 12WH 16OR

XMSN H
K92-G K92-GC A71A
ECU
14TN 16TN 16OR CUMMINS ICON
(480F)
ECM CONN 4
I
K92-GD A97ED A97EE (1213F)
B 16TN 18VT 18VT CH07_29
F CUMMINS ICON
K92 K92A A71
A ECM CONN 3
14TN 16TN 18OR
(1212M)
G CH07_28
K92B A71
18OR FUSE
16TN
(462M)
F4-5
CH03_09
AUX SPEED SENSOR ENGINE/DASH BOTTOM
THROTTLE
(946) (190/190M)
POSOTION
SENSOR
D
K44C A99D (267M)
A
14GY 18VT
E
B K44D A99C
D
14GY 18VT

A97A CLUTCH SWITCH


18TN (294F)
BODY BUILDER CONN CH07_27
(4705)
Q
ENGINE SHUTDOWN
K92A15 A19M
A RELAY
18PK 16GY (1448M)
CH07_27
2 1 IGN ADAPTER
A92A15 A13BL
(495M)
18PK 14PK
CH03_10
FUSE F10-B
(464M)

@-W/ALLISON XMSN

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 024

Figure 95 Auxiliary Speed Sensor with Allison Transmission.

95
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.25. BODY BUILDER WITH ENGINE CONTROL PTO, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BODY BUILDER W /ENGINE CONTROL PTO
NAVISTAR, INC.

BODY BUILDDER 1
(4705) ENGINE/DASH
(190/190M)
I
K92A13 K92A20 K97AA
D
20PL 20PL 18VT
*K92A13 K97AB FUSE
18PL 18PL (436M)
K CH7_03,20
K92A9 K92A22 K97AA
E
20PL 20PL 18VT
*K92A9 K97AA
18VT 18VT

ECM 2
(6019)

K92A10
F 30
18TN
K92A11
B 48
18TN
K92A12
C 35
18TN
K92A8
G 9
18TN
K92A17
J
18TN

BODY BUILDER
CONN 2
(4706)

K92A1
H 13
18TN
K92A18
J 46
18TN
K92A7
G 10
18TN

ECM 2
(6018)

56
**K92A3
24
18TN
K92A5
A 13
18TN

#K92A3 ECM CONNECTOR


C #K9A
20PL (6000)
20TN
CH7_02
K6A ECM
C
20PL (6000)
CH7_01

#- W/CRUISE CONTROL & W/REMOTE PTO 9900

*-W/REMOTE ENGINE CONTROL PTO

**- N/REMOTE CRUISE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 025

Figure 96 Body Builder with Engine Control PTO.

96
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.26. CABLE ASM ALTERNATIVE REMOTE SENSE, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CABLE ASM ALTERNATOR REMOTE SENSE
NAVISTAR, INC.

BODY BUILDDER 1
(4705)

REMOTE SENSE
(943)

K7A
B 1
16RD

REMOTE SENSE
BATTERY CONN
(945)
K7B
A
16RD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 026

Figure 97 Cable ASM Alternative Remote Sense.

97
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.27. ENGINE SHUT DOWN RELAY, P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 07
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. ENGINE SHUT DOWN RELAY

ENGINE SHUT
DOWN RELAY
(1448M)
DASH CONN
(190M-Q)

BODY BUILDER CONN


A19M K92A15
1 (4705)
16GY 18PK
CH07_24

DRL MODULE
A19L A66E
2 (513M)
16GY 16YL
CH09_07

LEFT SIDE
A19K A28D CLUSTER #2
5 A
16GY 18TN (423M)
DASH CONN
(190M-V)

ECM CONN 2
A19GF A97-GA K44EC
4 (6019)
16GY 18VT 18GY
CH07_18

FRONT END CONN


(1M-H)

A97-GF M97-GF CRUISE SWITCH


18VT 18VT (141M)
CH03_03
CLUTCH SWITCH
(294F)

A97-GH
18VT B

THROTTLE POSITON
A99E
SENSOR (267M)
18VT
CH07_13
FUSE F10
I1, IGNITION (464M)
ADAPTER A13BB A97
(494M-C) 16PK 18VT
CH03_09 6 5

DASH CONN
(190M-E)

AUX SPEED SENSOR


A44D A97A
(946) A
14GY 18TN
CH07_24

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 027

Figure 98 Engine Shut Down Relay.

98
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.28. ELECTRONICS ENGINE CONTROLS CUMMINS ICON, P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROLS CUMMINS ICON
NAVISTAR, INC.

CUMMINS ICON
CUMMINS ICON THERMOSTAT
ECM CONN 3 (1209F)
(1212M)

A14EB A14EC
1 A
16RD 16RD

A11GEA A11-GEB
2 B
16WH 16WH

BEACON
A11-GBL LIGHT
16WH (1449F)
CH09_21

A97EA
4 C
18VT FUSE F10-D
(464M)
I1 IGNITION A13DS A13ED
ADAPTER (494M) D
12PK 8 7
CH03_09

CUMMINS ICON
INDICATOR LIGHT
(1215F)

A97EJ A97EK
5 A
18VT 18VT

A97EL
6 B
18VT

DASH/ENGINE
(2M/2-F)
XMSN ECU
A97EL K92A
3 (480F)
18VT 16TN
FUSE F10-D CH07_24
(464M) I1 IGNITION
A13EC A13DS
7 ADAPTER (494M)
16PK 12PK
7 8 CH03_09

ECM START CIRCUIT


(1214FL)

A17
8 A
16PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 028

Figure 99 Electronics Engine Controls Cummins Icon.

99
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.29. ELECTRONICS ENGINE CONTROLS CUMMINS ICON (CONTINUED), P. 29

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROLS-CUMMINS ICONS (CONT)
NAVISTAR, INC.

CUMMINS ICON
PARK BRAKE SW
(1216F)

CUMMINS ICON ECM


A97EH A97EJ
D CONN 3 (1212M)
18VT 18VT
DASH /ENGINE CH07_28
(2M/2-I) XMSN ECU
A97EF K92-ED K92-GD
C (480F)
18VT 18VT 16TN CH07_24

CUMMINS ICON
ECM CONN 4
(1213F)

A97EE
2
18VT

DASH CONN2
(2M)
A97EE
3
18VT

A97EM IGNITION RELAY


4 18VT (1218M)
CH03_11

A17EE
5
18PK
START RELAY
(1217M)
CH07_28
A17ED
6
18PK

DATA LINK(+)
A98EA(+)
7 (514M)
18BK
CH03_15
DATA LINK(-)
A98EB(-)
8 (515M)
18BK
CH03_15

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 06AUG13
AE08076118 029

Figure 100 Electronics Engine Controls Cummins Icon (Continued)

100
ELECTRICAL CIRCUIT DIAGRAM MANUAL

GAUGES AND WARNING LIGHTS (CHAPTER 8)


8.1. LOW FUEL LEVEL WARNING, LOW AIR PRESSURE LIGHTS, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
LOW FUEL LEVEL WARNING, LOW AIR PRESSURE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS
NAVISTAR, INC.

SPEEDOMETER /
TACHOMETER MODULE #1
(421M)

FUSE F5-C *A14AM A14K B1, BATTERY STUD


(462M) 10RD 8RD CH3_03
A14G A14J #A14B A14K
9 B1, BATTERY STUD
18RD 16RD 10RD 6RD
5 15A 6 CH3_06
FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2 A13B A13 (40M)
16PK 12PK 12PK CH03_08
10A
A28B
3 FUSE F8-A
18TN (A13B)
(463M)

#A13V 1 2 A14D B2 BAT STUD


16PK 10RD (156F/1413F)
10A CH03_01

RIGHT SIDE CLUSTER


(420M)

16
A36L
19
18TN
LOW FUEL LEVEL

A28C 3
18TN

13 LOW AIR
A40C A40
18
18GY 18GY

LOW AIR PRESSURE


SWITCH 1 (460F)

A40A C D A40-GA
16GY 16WH

A11-GD
LOW AIR PRESSURE
8WH
SWITCH 2 (512F)

A40B C D A40-GB LEFT CAB


16GY 16WH GND STUD
(56F)
LOW AIR SWI
A40A (GREEN AIR LINE)
16GY (1175M)
CH09_23

LOW AIR SW2


A40B (ORANGE AIR LINE)
16GY (1176M)
CH09_23
A11-GL A11-GQ A11-GF
4
18WH 16WH 10WH

IP / CENTER CHASSIS
(3M-V) LEFT RIGHT FUEL SENDER
A36 N36A DUAL BOC 115/150GAL
15
18TN 18TN (9100D)
CH08_12

* W/ENGINE BRAKE
# N/ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 001

Figure 101 Low Fuel Level Warning, Low Air Pressure Lights.

101
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.2. ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE WARNING LIGHTS, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ENGINE OIL PRESSURE, ENGINE WATER TEMPERATURE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
WARNING LIGHTS

SPEEDOMETER /
TACHOMETER MODULE #1
(421M)
FUSE F4-A
(462M) KEY SWITCH
*A13V A13B A13 (40M)
16PK 1 10A 2 12PK 12PK CH03_08
A28B FUSE F8-A
3 (A13B)
18TN (463M)
1 2 B2/B1 BAT STUD
#A13V A14D (156F/1413F)
16PK 10RD
10A CH03_01

A47/48(+) DATALINK (+)


5 18GY (514M)
CH03_15
A47/48(-)
6 DATALINK (-)
18GY
(515M)
CH03_15
A11-GL A11-GQ A11-GF
4
18WH 16WH 10WH

LEFT CAB
GND STUD
(56F)

SPEEDOMETER /
TACHOMETER MODULE #2
(422M) LEFT SIDE CLUSTER
(423M)

5
A29L
3
18TN HIGH WATER
TEMPETARURE

A28A 3
18TN

9 LOW OIL
A35L
4 PRESSURE
18TN

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 05AUG13 AE08076119 002

Figure 102 Engine Oil Pressure, Engine Water Temperature Warning Lights.

102
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.3. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, IBB WAIT TO
START LIGHT, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER DIVIDER LOCK (PDL) WARNING LIGHT AND
NAVISTAR, INC. BUZZER, IBB WAIT TO START LIGHT

I1,IGNITION
ADAPTER
(494M)

A R1 IGNITION RELAY
A13F A13H
(462M)
12PK 12PK
CH03_08,09

FUSE F4-A
(462M)
*A13V 1 2 A13B KEY SWITCH
A13
16PK 12PK (40M)
12PK
10A CH03_08
A28C FUSE F8-A
18TN (463M) (A13B)

1 2 B2/B1 BAT STUD


#A13V A14D
16PK 10RD (156F/1413F)
10A CH03_01
A13DS
12PK

RIGHT SIDE
POWER DIVIDER CLUSTER
LOCK FEED (420M)
(478M) 3

12 POWER DIVIDER
A43 LOCK (PDL)
A
18GY

WAIT TO START
FUSE F10-D
(1455)
(464M)
8 7 A13BB A97S A
18PK 18VT INDICATOR LIGHT
B
15A (WAIT TO START)
A97WTS
18VT

ECM
CONNECTOR 2
(6019)
DASH / ENGINE
(190M-S) K97WTS
15
18PL

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 003

Figure 103 Power Divider Lock (PDL) Warning Light and Buzzer, IBB Wait to Start Light.

103
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.4. AIR SUSPENSION RELEASE WARNING LIGHT, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR SUSPENSION RELEASE WARNING LIGHT
NAVISTAR, INC.

FUSE F8-A
(463M)
1 2 KEY SWITCH
#A13V A13B
(40M)
16PK 10RD
10A CH3_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2 A13B (40M)
16PK 12PK CH3_08
10A
A28C
18TN

RIGHT SIDE
CLUSTER
(420M)

3
AIR
10 SUSPENSION
RELEASE
18TN
A38

A
MECHANICAL
GROUNDING AIR SUSPENSION
FUNCTION
SWITCH RELEASE VALVE
(476M) (SHOWN IN RUN POSITION)

A
DASH PANEL AIR SUSPENSION GROUND
(477F)
A38-G
18WH

SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
A11-GB
8WH

RIGHT CAB
GND STUD
(53F)

* W/ENGINE BRAKE
# N/ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 004

Figure 104 Air Suspension Release Warning Light.

104
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.5. TRANSMISSION OIL TEMPERATURE GAUGE, AXLE FORWARD-REAR, AND


REAR-REAR TEMPERATURE GAUGE, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRANSMISSION OIL TEMPERATURE GAUGE, AXLE
NAVISTAR, INC. FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE

FUSE F4-A RIGHT SIDE CLUSTER


(462M) (420M)
KEY SWITCH 2 1
A13 A13B *A13V
(40M)
12PK 12PK 16PK
CH3_08 10A
3
A28C
FUSE F8-A 18TN
(463M)
2 1 #A13V
(A13B) 16PK

XMSN OIL TEMP SENSOR /


AUTO XMSN TEMP SENSOR
(236 / 236F) @@K31B 10A
16TN
A ENGINE / DASH
I
%%K31 (2M) 18
A31 XMSN OIL
18TN G
18TN TEMP GAUGE
W/ALLISON XMSN V S
@@K31-G
16WH K10-GA
K10-GB
B 10WH 10WH
%%K31-G
16TN
HARNESS
GROUND
(@6314A)
W/MANUAL XMSN B A
CH3_17

GND ADAPTER
(@6704D)
DASH/CENTER CHASSIS
(3M)
I
R 19 REAR-REAR
N32A A32A G AXLE TEMP
18TN 18TN
S GAUGE

CENTER/REAR CHASSIS
(9800M)
CH08_13

A I
20 FORWARD-REAR
N32 A32 G AXLE TEMP
18TN 18TN
S GAUGE

A11-GF A11-GQ A11-GJ 4


10WH 16WH 18WH

LEFT CAB * W/ ENGINE BRAKE


GND STUD # W/ XMSN OIL TEMP SENDER
(56F) @@ W/ ALLISION TRANSMISSION
%% W/ N/ALLISION TRANSMISSION

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SH EET

92159Y 05AUG13
AE08076119 005

Figure 105 Transmission Oil Temperature Gauge, Axle Forward-Rear, and Rear-Rear Temperature
Gauge.

105
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.6. MANIFOLD PRESSURE GAUGE, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MANIFOLD PRESSURE GAUGE
NAVISTAR, INC.

MANIFOLD PRESSURE
GAUGE IGNITION ADAPTER
(494M)
(1285F)

FUSE F10-A
(464M) K A

1 2 A13F R1 IGNITION RELAY


A28M A13MA A13H
6 (462M)
18TN 18PK 12PK 12PK
15A CH03_08,09
BATTERY ADAPTER
(497M)
W/ENG BRAKE
FUSE F10-B
D A A14K
(464M) B1, BATTERY
8RD
A28MA 3 4 A14MA A14V FEED
A14K
1 18RD 10RD CH03_03
18TN 6RD
10A

N/ENG BRAKE

TERMRES J1939
(203)

A98MAA(-) C
A98MA(-)
5 18BK 18YL

OHMS
120
A
A98MA(+) A98MAA(+)
4 18BK 18YL

A98MAB(+)
A J1939
18YL
CONN
A98MAB(-)
C (515)
18YL
L1, PANEL LIGHT
ADAPTER
(503M)

H A
PANEL LIGHT SWITCH
A62AB A62M A62S A62A
3 (425M)
18DKBL 16DKBL 16DKBL 16DKBL
CH03_21

GROUND ADAPTER
(456M)

K A

A11-GHD A11-GC A11-GB


2
18WH 10WH 8WH

RIGHT CAB
GND STUD
(53F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 006

Figure 106 Manifold Pressure Gauge.

106
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.7. TURBO BOOST GAUGE, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TURBO BOOST GAUGE
NAVISTAR, INC.

TURBO BOOST
IGNITION ADAPTER
(494M)
(1285F)

FUSE F10-A
(464M) K A

1 2 A13MA A13F R1 IGNITION RELAY


A28M A13H
A (462M)
18TN 18PK 12PK 12PK
15A CH03_08,09
BATTERY ADAPTER
(497M)
W/ENG BRAKE
FUSE F10-B
D A A14K
(464M) B1, BATTERY
8RD
A28MA 3 4 A14MA A14V FEED
A14K
B 18RD 10RD CH03_03
18TN 6RD
10A

N/ENG BRAKE

D2-DATA LINK NEG


A98MA(-)
F (515M)
18BK
CH03_15

A98MA(+) D2-DATA LINK POS


E 18BK (515M)
CH03_15

L1, PANEL LIGHT


ADAPTER
(503M)

H A

A62AB A62M A62S A62A PANEL LIGHT SWITCH


D 16DKBL 16DKBL (425M)
18DKBL 16DKBL
CH03_21
GROUND ADAPTER
(456M)

K A

A11-GHD A11-GC A11-GB


C
18WH 10WH 8WH

RIGHT CAB
GND STUD
(53F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 007

Figure 107 Turbo Boost Gauge.

107
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.8. VOLTMETER AND FUEL LEVEL GAUGE, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF VOLTMETER AND FUEL LEVEL GAUGE
NAVISTAR, INC.

SPEEDOMETER /
TACHOMETER MODULE #1
(421M) FUSE F8-A
(463M)
#A13V 1 2
(A13B)
16PK
10A
A28B
3 FUSE F4-A
18TN (462M)
KEY SWITCH
*A13V 1 2 A13B A13
(40M)
16PK 12PK 12PK
CH3_08
A11-GL 10A
A11-GQ A11-GF
4 18WH 16WH 10WH

LEFT CAB
GND STUD
(56F)
IP/CENTER CHASSIS
(3M-V)
A36 N36 RIGHT FUEL SENDER
15 DUAL 115/150GAL
18TN 18RD
(9100E)
CH08_12

SPEEDOMETER /
TACHOMETER LEFT SIDE CLUSTER #1
MODULE #2
(422M) (424M)
VOLTMETER

9
A27S(+)
13
18TN (-) (+)
10
A27S(-) S S
14
18TN
12
A27C(-) C
16 C
18TN
11 (-) (+)

A27C(+)
15
18TN

RIGHT SIDE CLUSTER

(420M) FUEL LEVEL


GAUGE
5
A36S(+)
17
18TN (-) (+)
6
A36S(-) S S
18
18TN
8
A36C(+) C
20 C
18TN (-)
(+)
7
A36C(-)
19
18TN

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 008

Figure 108 Voltmeter and Fuel Level Gauge.

108
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.9. ENGINE WATER TEMPERATURE ENGINE OIL PRESSURE SPEEDOMETER AND


TACHOMETER GAUGE, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ENGINE WATER TEMP, ENGINE OIL PRESSURE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SPEEDOMETER AND TACHOMETER GAUGE
NAVISTAR, INC.

FUSE F4-A
SPEEDOMETER /
(462M)
TACHOMETER MODULE #1 2 KEY SWITCH
*A13V 1 A13B A13
(421M) (40M)
16PK 12PK 12PK
10A CH3_08
A28B
3 FUSE F8-A
18TN (A13B)
(463M)
1 2 B2/B1 BAT STUD
#A13V A14D
16PK (1 56F/14 13 F))
10RD
10A CH03_01

FUSE F5-C *A14AM AHK B1, BATTERY STUD


10RD 8RD CH3_03
(462M)
A14G A14J
9 (A14B)
18RD 16RD 5 6
15A
DATALINK (+)
A47/48(+)
5 (514M)
18GY
CH03_15
A47/48(-)
DATALINK (-)
6 18GY
(515M)
CH03_15
A11-GL A11-GQ A11-GF
4
18WH 16WH 10WH

SPEEDOMETER /
LEFT SIDE CLUSTER #1
TACHOMETER LEFT CAB
MODULE #2 GND STUD
(424M) ENGINE WATER
(422M) (56F)
TEMP GAUGE
1
A29S(+)
5
18TN (-) (+)
2
A29S(-) S S
6
18TN
4
8 A29C(-) C
C
18TN (-) (+)
3
A29C(+)
7
18TN
ENGINE OIL
PRESSURE GAUGE
5
A35S(+)
9
18TN (-) (+)
6
A35S(-) S S
10
18TN
8
A35C(-) C
12 C
18TN (+)
(-)
7
A35C(+)
11
18TN

SPEEDOMETER
GAUGE

RPM

TACHOMETER
GAUGE

RPM

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 009

Figure 109 Engine Water Temperature Engine Oil Pressure Speedometer and Tachometer Gauge.

109
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.10. DIFFERENTIAL LOCK WARNING LAMPS AND ABS CLUSTER WARNING


LIGHTS, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DIFFERENTIAL LOCK WARNING LAMPS & ABSCLUSTER
NAVISTAR, INC. WARNING LIGHTS

4*2 REAR AXLE


DIFF LOCK
WARN LIGHT
(9816)

*R49
A
18GY
*R49-G
B
18WH

4*2 REAR AXLE


REAR REAR AXLE DIFF REAR / CENTER DASH / CHASSIS MERITTOR DIFF LOCK
LOCK WARNING LIGHT(6*4) CHASSIS INTERCONNECT WARN LIGHT
(9815) (9800M/9800F) (3M/30) (10A)

9 L
#R49 N49 A14YA
A 14YL B
18GY 18GY

10
#R49-G N49-G
B
18WH 18WH

R49-GC

A14WA
R49-GA

14WH
18WH 18WH

R49-GB
B
18WH

11 K
R49A N49A A14BY
A A
18GY 18GY 14BN
A14GA

FRONT REAR
14GN

AXLE DIFF LOCK CHASSIS GND


(9814) SPLICE PACK #1
(8803)

A
N11-GA
10WH

CAB GROUND STUD


(20)

CENTER GROUND
(4006)

* ONE DIFF LOCK WARM LIGHT (4X2)


# ONE DIFF LOCK WARM LIGHT (6X4)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 010

Figure 110 Differential Lock Warning Lamps and ABS Cluster Warning Lights.

110
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.11. DIFFERENTIAL LOCK WARNING LAMPS AND ABS CLUSTER WARNING LIGHTS
(CONTINUED), P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DIFFEERNTIAL LOCK WARNING LAMPS AND ABS
NAVISTAR, INC. CLUSTER WARNING LIGHTS(CONT)

4*2 REAR AXLE


MERITOR DIFF
LOCK WARN LIGHT
(9533)
A
*R49
18GY
B
#R49-G
18WH

@R49-GA
18WH MERITOR DIFF
REAR / CENTER
RIGHT SIDE CLUSTER DASH/CENTER LOCK WARN LIGHT
CHASSIS
(420M) CHASSIS FR AXLE(6*4)
(9800M)
(30/3M) (9530)

L 9 A
N49L N49 %R49
11
18GY 18GY 18GY
B
@R49-GB
18WH
10
@R49-GC
18WH
4*2 REAR AXLE
@R49-G DIFF LOCK
K 11 18WH WARN LIGHT
N49K N49A @R49A
17 (9531)
18GY 18GY 18GY
A
*R49
18GY B
*R49-G
18WH

N49-G N11-GB
18WH 10WH

C A

CENTER GROUND
(4006)
CHASSIS GND
SPLICE PACK
(8803)

* ONE MERITOR DIFF LOCK WARM LIGHT (4X2)


# ONE MERITOR DIFF LOCK WARM LIGHT (6X4)
@ TWO MERITOR DIFF LOCK WARM LIGHT (6X4)
% ONE MERITOR DIFF LOCK WARM LT (6X4) W/TAG

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 011

Figure 111 Differential Lock Warning Lamps and ABS Cluster Warning Lights (Continued)

111
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.12. FUEL GAUGE CIRCUITRY (DUAL TANK) WITH 115 / 150 GAL., P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL GAUGE CIRCIUTRY (DUAL TANK) W/115/150GAL
NAVISTAR, INC.

SPEEDMETER TECHOMETER
A36
MODULE
18TN
(421M)
CH08_01,08
LEFT/RIGHT FUEL IP / CENTER RIGHT FUEL
SENDER DUAL
CHASSIS SENDER DUAL
BOC 115/150 GAL V
(3M) VC 115/150 GAL
(9100D)
(9100E)
A A
N36A N36
18TN 18RD

B B
N36-G N36-G
18GY 18BN

N11-GA
10WH

F A

CENTER GND
CHASSIS GND
(4006)
SPLICE PACK #1
(8803)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 012

Figure 112 Fuel Gauge Circuitry (Dual Tank) with 115 / 150 Gal..

112
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.13. AXLE TEMPERATURE GAUGES, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE GAUGES
NAVISTAR, INC.

A32
18TN RIGHT SIDE CLUSTER
(420M)
A32A
CH08_05
18TN
CHASSIS GND
SPLICE PACK #1 DASH/CHASSIS
(8803) A R INTERCONNECT
CENTER GND
(3M)
(4006)
A
N11-GA

18TN

N32A
18TN
N32
10WH

D
N9BF
18GY
REAR AXLE TEMP
7 8 6 SENDER(4X2)
CENTER CHASSIS /
(9813)
REAR CHASSIS
(9800F/9800M)
A A
*R32A
18TN
18GY
R9A

B
*R9
18GY
B

FRONT AXLE TEMP REAR AXLE TEMP


SENDER (6x4) SENDER (6x4)
(9811) (9812)

A A A A
@R9C
18GY

#R32 #R32A
18TN 18TN

R32
18TN

B B
&R9C &R9B
B 18GY 18GY
B

REAR AXLE TEMP


SENDER HAS-72"
FR AXLE TEMP (9912)
SENDER HAS-72"
(9911) A A
R32A
B 18TN
A
R9C
18GY
B
R9B
18GY
B
A
R32
18TN
B

REAR AXLE TEMP SENDER


REAR AXLE TEMP SENDER
TO RR CHASSIS (9800)
(9810)

RBN
A 1 * W/ 4X2 AXLE TEMP SENSOR
18BN
# W/ 6X2 AXLE TEMP SENSOR
@ ONE AXLE TEMP SENDER
RRD
B 2 & TWO AXLE TEMP SENDER
18RD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 013

Figure 113 Axle Temperature Gauges.

113
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.14. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE OIL & TRANSMISSION OIL TEMPERATURE
NAVISTAR, INC.
GAUGE

TRANSMISSION
RIGHT SIDE CLUSTER OIL TEMP
(420M) SENSOR
(7700K)
IP / ENGINE
XMSN (2/2M)
A
OIL A31 K31
18
TAMP 18TN 18TN
GAUGE V

K31-G
18GY
GND SPLICE
(6704D)

A
K10GA K10-GB
8WH 10WH

HARNESS GROUND
(6314A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 014

Figure 114 Engine Oil and Transmission Oil Temperature Gauge.

114
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.15. IDEAL CONTROL TEMPERATURE SENSOR, P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IDEAL CONTROL TEMP SENSOR
NAVISTAR, INC.

IDLE CONTROL TEMP SENSOR IDLE CONTROL TEMP SENSOR


(9773) (9773B)

*R41-G
1 1
16TN

R41AA
2 2
16TN

IDLE CONTROL TEMP SENSOR


(9773A)

#R41-G
1
16TN

#R41AA
2
16TN

REAR/CENTER AMBIENT
AMBIENT TEMP SENSOR
(5899B) TEMP SENSOR
(5899A)
A
R41A
A
18LTGN

B
R41B
B
18LTGN

ENGINE AMBIENT ENGINE AMBIENT


TEMPERATURE AIR TEMPERATURE
(5899) (6715)

M41-G
A 1
18WH

M41
B 2
18LTGN

* IDLE CONTROL TEMP SENSOR 6*4


# IDLE CONTROL TEMP SENSOR 4*2

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 015

Figure 115 Ideal Control Temperature Sensor.

115
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.16. DEF GAUGE, P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF GAUGE
NAVISTAR, INC.

DEF GAUGE DEF GAUGE


(1286F) IGN FEED
(9765)

A28NA 2
1
18TN
BATTERY ADAPTER
A14NA
(497M) 5
18RD
CH03_03

A11-GHH GND ADAPTER


2 (453M)
18WH
CH03_16
L1 PANEL LIGHT
A62RU
3 ADAPTER (503M)
16DKBL
CH03_21

DEF GAUGE
BATTERY FEED
(9766)

A28N
6 A
18TN
BATTERY ADAPTER A13NA
(497M) B
18PK
CH03_03

SPEED/TACH
MODULE #1
(421M)

*A5DA(+) A5GA(+)
4 18YL 7
18BK
A5FA(+)
18YL

J1939 BACKBONE
(203G)

#A5DA(+) A5EA(+)
A
18YL 18YL

*A5DB(-) A5EB(-)
C
18LTGN 18GN
A5FB(-)
18LTGN

#A5DB(-) A5GB(-)
5 8
18BK 18GN

SART MODULE
(1610)

A5HA(+) A5KA(+)
C
18YL 18YL

A5HB(-) A5KB(-)
18GN D
18GN

* SHIFT ALLISON & N/ENG


# W/ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 016

Figure 116 DEF Gauge.

116
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.17. CLUTCH STARTER INTERLOCK, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CLUTCH STARTER INTERLOCK
NAVISTAR, INC.

CLUTCH STARTER
INTERLOCK
(153M/*153A)

A17D-GH A11-G
2
14WH 8WH

RIGHT CAB
GROUND
(53F)
DASH/ENGINE
(2M/2_L) MITSUBISHI STARTER
A17B K17A TERMINAL
4
14PK 16PK (6307)
CH7_24

START FEED
A17DB A17D ADAPTER
1
14PK 18PK (509M)
CH03_23

A17DC
5
14WH

*A17DC
14PK

STARTER INTERLOCK
SWITCH
(294A)

B A17DA
14PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076119 017

Figure 117 Clutch Starter Interlock.

117
ELECTRICAL CIRCUIT DIAGRAM MANUAL

LIGHTING SYSTEM CLUTCH START INTERLOCK (CHAPTER 9)


9.1. BACK-UP LIGHTS, P. 1

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BACK - UP LIGHTS
NAVISTAR, INC.

FUSE F4-C (462M)


5 6 A13J A13H IGNITION RELAY R1
12PK 12PK (462M)

18OR
10A CH03_08

A71
ENGINE / DASH
G
(2/2M)

16OR
K71

REVERSE LIGHT A
(7500W)
WHITE
16WH

BACK-UP LIGHT
(SWITCH CLOSED
SWITCH
IN REVERSE ONLY)
(230)

A
BLACK
16BK

REVERSE LIGHT B
(7500W)
K71A
16OR

A71B WORK/BACK UP LIGHT RELAY


ENGINE / DASH H
14OR (200M)
(2/2M)
A71A
16OR

CH9_32

CAB ASSY PANEL/DASH H WORK/BACK UP LIGHT INPUT


(3/3M) A71C
(129F)
A71A
14BL

14OR
CH9_32,28

FOUR WHEEL
TRAILER A
(854)
A71A
14BL

(127A)
(127) (128)

A A A
A71A
LEFT 14BL RIGHT
BACK-UP B B B
A11-GV BACK-UP
LIGHT
14WH LIGHT
A11-GV
14WH

FRAME
GROUND

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CIRC A71B, A71C.B 92783V
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 001

Figure 118 Back-Up Lights.

118
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.2. CAB AND TRAILER LIGHT SWITCH AND RELAY, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB AND TRAILER LIGHT SWITCH AND RELAY
NAVISTAR, INC.

CAB AND TRAILER


LIGHT TAIL RELAY
R9 (464M)

86 85 2 STOP LIGHT RELAY R10


A58-G (464M)
A58ZB

A58P
18BN

18WH CH9_14
18BN

FUSE F10-A (464M)


4 A68E #A68D 2 1 A68C
87
10BN 10BN 16BN
15A
1 FUSE F8-C (463M)
*A68D 6 5 *A68C
30 87A
10BN 16BN
10A
(148M)
POSITION LIGHT

CH9_08
RELAY #1

A68B TRAILER SOCKET #1


10BN (922F)
CH10_17

*A58M
16DKBL

16BN

A68A
16BN
A58H
16BN
&A58H
A58A

16BN
16BN
A62

CHASSIS / CAB
CONNECTOR
A11-GD A11-GK A62-GAR
8WH 16WH 18WH

(3M)
G
TRAILER
LEFT CAB LIGHT SWITCH
GND STUD (466M)
(56F)
7 8

16BN
N68A
PANEL LIGHT SWITCH A62S A62AR
16DKBL 16DKBL
(425M)
CH3_21 6

A58E 5
18BN 4
HEADLIGHT SWITCH
(465M) 3

MIRROR LIGHT INTERCHANGES

(127) CH9_14
CONNECTION
(428F) CH9_03
ROOF CONN
(425M) CH9_12

& TURN LIGHT


PANEL LIGHT SWITCH

(1116ML) CH4_06

LEFT / RIGHT REAR STOP,TAIL


CH09_09

(1) CH9_13
CAB / FRONT END
A58AA
(A14E) 18BN 1
2
FUSE F3-C
B2, BATTERY (462M)
*A14BW A14B A68
STUD
6RD 10RD 6 10BN
CH3_02 5
30A
A58C
18BN

FUSE F3-A
B2, BATTERY (462M)
STUD *A14BW A14E
A58D
CH3_02 6RD 10RD
2 1 12BN
20A 1 5

86
30
TRAILER MARKER
LIGHT RELAY R8
TRUCK BODY (463M)
87
JUNCTION BLOCK
(43M) 87A
85

4 2
A58R
A 12BN

AC RELAY A77-G
R6 (463M) 18WH * W/ ENGINE BRAKE
CH12_01 # N/ ENGINE BRAKE
A11-G A58-GA & W/ ISX ENGINE
8WH 18WH

RIGHT CAB
GND STUD
(53F)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 002

Figure 119 Cab and Trailer Light Switch and Relay.

119
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.3. CAB CLEARANCE LIGHTS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB CLEARANCE LIGHTS
NAVISTAR, INC.

FUSE F8-C (463M)

A68C 5 6 A68D CAB & TRAILER TAIL


A68E
16BN 10BN 10BN RELAY R9 (464M)
10A CH9_02

A58A
16BN
(A13B)

(520)
CLEARANCE LIGHT
ROOF CONNECTOR
(428F) A
F C58B
18BN
B
A58A
16BN

C58-GB
18WH

(521)
CLEARANCE LIGHT
A
C58C
CLEARANCE 18BN
B A
LIGHT FEED B
A58-GA

(345M)
18WH

A58A
18BK

C58-GC
18WH

(522)
CLEARANCE LIGHT
A11-GAB

A
C58D
14WH

18BN
B

ROOF C58-GD
CONNECTOR 18WH
(429-A) (523)
A11-GAB
16WH

CLEARANCE LIGHT
A
C58E
18BN
B

C58-GE
18WH
A11-GB

(524)
8WH

C58-GA

CLEARANCE LIGHT
A
18WH

C58F
18BN
B

C58-GF
GROUND 18WH
RIGHT CAB
(53F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 003

Figure 120 Cab Clearance Lights.

120
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.4. WORK LIGHT WIRING TRAILER HOOK-UP LIGHT, P. 4

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/ TRAILER HOOK-UP LIGHT
NAVISTAR, INC.

FUSE F8-A
(463M)
#A13V 2 FUSE F8-B
1
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)

A28A
18TN
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
5 6 B2,
#A65A A14AJ A14W
BATTERY STUD
6RD
A65C
18OR

14OR 10RD
15A CH3_05

FUSE F2-A (462M)


2 B2,
*A65A 1 A14T A14W BATTERY STUD
14OR 10RD 6RD
CH3_01
15A

WORK LIGHT B A
(935F/935)
A65C
16OR

A65A
16OR

1 3 4 6 WORK LIGHT
SWITCH
(441)
2 5

WORK LIGHT
CONNECTOR
(314M)

1
A65-GC

A65B
16WH

18OR
2
A65-GB
18WH

WORK LIGHT
HARN GND
(45/45ML)
A11-GAN
10WH
A

* W/ENGINE BRAKE
# N/ENGINE BRAKE

TRAILER GND
(419F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 441 & 314M. B 92783V
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 004

Figure 121 Work Light Wiring Trailer Hook-Up Light.

121
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.5. CAB DOME, READING, AND COURTESY LIGHTS, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB DOME, READING AND COURTESY LIGHTS
NAVISTAR, INC.

B2, BATT STUD


W/ENG BRAKE
B2, BATT STUD

B2, BATT A14H A14Y ROOF CONN #2


FUSE F2-D

STUD 6RD 14RD FUSE F1-D (428-H)


CH3-01
(462M) H
(462M)
CH3_03

FUSE F6-B
FUSE F1-B A63P A63P
(A14Z)
CH3-05

16DKBL
CH3-01

8 16DKBL
(462M) 15A 7

18DKBL
18DKBL

A63T
CH3_05
(463M)
CH3_05

A63R
G
PANEL LIGHT SW A62AP
(503M) 16DKBL
(A14T)

CH3_21
(325M) (320M)
A14W
A14W

6RD
6RD

A A63M
(A14M)

LEFT 16DKBL A B A B
DOME B
LIGHT A63N
12PK
A13Z

16DKBL
10RD
A14T

(116)

16DKBL
A62AP

A63-GT

A63-GT
A63-GR
18DKBL

A63-GR

18DKBL

18WH

18WH
18WH
A63R

18WH

A63T
FUSE F6-D
(463M)
FUSE F2-B

10A 8

A
4

RIGHT A63S
(462M)

16DKBL
20A

DOME
LIGHT B A63Y
(115)
18DKBL 7

16DKBL
18DKBL 3

A B A B

16DKBL
#A63

ROOF CONN #1
*A63

A62F
(429F)
C
A63Z A63
18DKBL 16DKBL
D
A63A
16DKBL
18DKBL

18DKBL
18DKBL

18DKBL

A63X

A63Y
A63V

2B 7
A63H

DOME LIGHT
SWITCH 3 LEFT RIGHT
1
(442) READING READING
9
LEFT POWER LIGHT LIGHT
RIGHT POWER (312) (311)
MIRROR &
MIRROR &
16DKBL

A A
A63AS

COURTESY B B
A63-4D

COURTESY A62GF
16WH

LIGHT
LIGHT 18WH
(1050M/
(1054M/1054ML)

A11-GAB
1050ML)

14WH
ROOF CONN
(429F-B)
18DKBL
A63AS

ROOF CONN
(429-A)
A11-GAB
16WH
18DKBL

18DKBL
A63C

A63B

LEFT POWER RIGHT POWER


MIRROR AND MIRROR AND
COURTESY LIGHT H H COURTESY LIGHT
A11-GB

(1050M/1050ML) (1054M/1054ML)
18DKBL

18DKBL

8WH
A63C

A63C
A

GROUND STUD
LEFT DOOR SWITCH RIGHT DOOR SWITCH RIGHT CAB
(1052) (1051) (53F)
B

HEATED LIGHTED HEATED LIGHTED


MOTORIZED LEFT MIRROR MOTORIZED RIGHT MIRROR
A63-GZ A63-GW
(1127) (1128)
18WH 18WH
CH04_06 CH04_06
* W/ENGINE BRAKE
# N/ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 005

Figure 122 Cab Dome, Reading, and Courtesy Lights.

122
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.6. CAB DOME, READING, AND COURTESY LIGHTS (CONTINUED), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB DOME, READING AND COURTESY LIGHTS (CONT)
NAVISTAR, INC.

ROOF CONN
(429)

A C
A63Y A63Z BATT STUD
16DKBL 18DKBL (CH03_01,05)
RIGHT CAB
DOME LIGHT B D LEFT POWER MIRROR
A63 A63H
(1141) 16DKBL 18DKBL &COURTESY LIGHT
(1050M)
CH9_05
A63Y RIGHT POWER MIRROR
18DKBL &COURTESY LIGHT
(1054M)
CH9_05

A63T
18DKBL B2 BATT STUD
A63P
16DKBL CH3_01
A63T A63-4R
GND STUD
18DKBL 18WH
A63-GT A11-GAB RIGHT CAB
18WH 14WH (53F)
LEFT CAB
RIGHT CAB CH9_05
READING
LIGHT CONN A B A B READING
SPOTLITE CONN (325M) LIGHT CONN
A63-GR
18DKBL

(527) (320M)
18WH
A63R

A64E
A
16YL

SPOTLITE CONN A62-GE


(527B) 18WH
A63-GR
18DKBL

A64D
A63-GT
18DKBL
18WH

A
A63R

18WH
A63T

16YL

LEFT READING RIGHT READING


LIGHT A B LIGHT
A B
(312) (311)

LEFT RIGHT
READING READING
LIGHT LIGHT
(312) (311)

SLEEPER DOME
LIGHT SWITCH
(502)
ROOF CONN#1
(429F)
A63-GF
1
16DKBL F
A63-GE ROOF CONN#2
3
16DKBL E (428F)
PANEL LIGHT
A62E A62AP A62AP SWITCH
7
16DKBL 16DKBL 16DKBL (503M)
4 CH03_21
A62-GE
9
18WH

A62-GA
2B
16WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 006

Figure 123 Cab Dome, Reading, and Courtesy Lights (Continued)

123
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.7. DAYTIME RUNNING LIGHTS, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DAY TIME RUNNING LIGHTS
NAVISTAR, INC.

R1 IGNITION RELAY

B1 BATTERY STUD

B2 BATT STUD

FUSE F8-B
KEY SWITCH
FUSE F9-B

(156F)

(463M)
CH3_01

CH3_08
CH03_08
(463M)
CH3_07

CH3_03
(462M)
CH3_08

(40M)
A14K
8RD
(A14D)
(A14D)
A13H
12PK

12PK
A13

(A13B)
A14AD
16RD

10RD
A14D
FUSE F9-A
15A
2
A13BL
14PK

*A14BL

*A13B
14RD
A13BL

12PK

A13B
12PK
14PK

FUSE F9-B (463M)

FUSE F4-A (462M)


FUSE F4-A (462M)

FUSE F8-A (463M)

B2 BAT STUD
FUSE F9-C (463M)

(1413F)

YELLOW STRIPE
CH3_01

PARK BRK IND


2 4 2 2 A14D
6
10A

30A

10A

10A

10RD
PARK BRAKE
15A

KEY "G" CONN

CH03_19
(1178M)
1 3 1 1 (572M)
DRL MODULE
5
(513M)
*A66D
#A66D

#A13V
*A13V

RIGHT SIDE
14YL

14YL

16PK

16PK

3 9 CLUSTER A
(420M)

@A44

16GY
A44
18GY
G @A44A
16GY
A66A A28C
H DRL PARK
14YL 18TN
A44B BRK SW(1173M)
A66E 16GY CH09_23
E
16YL DRL DIODE
DRL PARK BRAKE SWITCH A58ZD
18BN (1172M)
(468F)
CH09_23
A66-GA A44-GB D C A44B A19L ENGINE SHUTDOWN
D 16GY
14WH 16WH 16GY RELAY (1448M)
@A44-GB CH07_27
16WH (NORMALLY CLOSED
PARK BRAKE APPLIED)

A66-G A11-GK A11-GD


14WH 16WH 8WH
FOG LIGHT FEED
A64D
A (493ML)
14YL
CH9_08
A64C
B HEADLIGHT LEFT CAB
14YL
DIMMER RELAY GND STUD
A66F (56F)
C (147M)
14YL
CH9_09
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
@ W/ 15L ISX ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 007

Figure 124 Daytime Running Lights.

124
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.8. FOG LIGHTS, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FOG LIGHTS
NAVISTAR, INC.

FOG LIGHT FEED


(493OL / 493ML)
DRL MODULE
A64D (513M)
14YL CH9_07
A
C
L1 PANEL LIGHT
ADAPTER
A
(503M)
PANEL LIGHT
A62M A62S A62A SWITCH

16DKBL
(425M)
A62AN
16DKBL 16DKBL 16DKBL
A64C
14YL

CH3_21
FUSE F11
(464M) I1, IGNITION
A58ZG A13W ADAPTER
FOG LIGHT 16BN 5 15A 16PK (494M)
6
SWITCH CH3_09
FUSE F10-A
(440M)
(464M) B
A64 1 2 A12P
5 2 7
14YL 12LTBL ACCESSORY ADAPTER
15A
A (501M)
4 6 1 3 8
FOG LIGHT
RELAY ACCESSORY
(148M) A12AD FEED RELAY
10LTBL (145)
CH03_12

A64A 30 87A DASH / FRONT END


1

14YL (1F)

M
4
A62-GAN

A64B M64B
87
16WH

14YL 14BN
A64-G
18WH

2
5

86 85
A64-GA

M64C
14BN

14BN
M64D
CAB &
18WH

TRAILER A58ZB (67F)


TAIL LEFT
18BN
LIGHT RELAY FOG LIGHT CONN FOG LIGHT
A
R9 (464M) (475FL / 475ML)
CH09_02 A64-GB
18WH B
A
A11-GAC

(66F)
RIGHT
14WH

FOG LIGHT
A
GROUND
ADAPTER
(455M) B

J
M64-GB

M64-GA
14WH

14WH

A
A11-GE A11-GD
12WH 8WH

FOG LEFT CAB M64-GC


LIGHT R64A FOG GND STUD 12WH
A A
(9331) 16YL LIGHT (56F)
(9332) GROUND
(3)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 008

Figure 125 Fog Lights.

125
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.9. HEADLIGHT SWITCH AND DIMMER SWITCH, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHT SWITCH AND DIMMER SWITCH
NAVISTAR, INC.

(A14B) FUSE F3-C


FUSE F3-D
(462M)
(462M)
CH3_06
(A14E)
7 8
10A FUSE F2-D
CIRCUIT BREAKER (462M)
F2-C (462M) (A14T)
CH3_03
B1,
A14R A14K BATTERY
5 B A 6 10RD CIRCUIT BREAKER 8RD STUD
10A F8-A (463M) CH3_06

#A50A
*A50A 1 2 A14D B2, BATTERY

18YL

18YL
A50
18YL 10RD STUD CH3_02
B A
10A (A13B) FUSE F8-B
TRAILER LIGHT A58AA (463M)
A62AS PANEL
SWITCH 18BN CH3_08
16DKBL LIGHT
(466M) A58E 2 5 7
CH09_02 18BN SWITCH
(425M)
1 3 4 6
CH09_12
8
CIRCUIT BREAKER HEADLIGHT
F2-D (462M) SWITCH
(465M)
FUSE F2-C (A14T)
(462M) 8
A B 7
CH03_03 (A14R) A62-GAS A11-GK A11-GD
18YL
A50B
#A51
14YL

16YL
25A A52M 18WH 16WH 8WH
CIRCUIT BREAKER
F8-B (463M)
B2,
BATTERY *A51 A66H
(A14D) A
STUD 4 A 14YL 18YL LEFT CAB
B 3 1 5
CH3_02 GROUND STUD
25A DRL NIGHT FEED (56F)
86
30 (469ML)

HEADLIGHT
RELAY R4 87
(462M)
87A
85
A50-GB A11-G
4 2
18WH 8WH

MED HI SPEED RIGHT CAB


14YL
A51A

A75-GC
18WH RELAY R3 GROUND STUD
(462M) CH12_02 (53F)
GROUND ADAPTER
1 5
(454M)
86 A A11-GY A11-GI
30
HEADLIGHT 10WH 10WH
DIMMER DIMMER CONTROL LEFT CAB
RELAY (1258F) GROUND STUD
87
(147M) (56F)
87A K B
85 A11-GAW
4 2 16WH DIMMER SWITCH
3
(TURN SIGNAL
A
A52N HANDLE)
16YL

DRL MODULE
A64C
(513M) SPEEDOMETER /
14YL
CH09_07 TACHOMETER
MODULE #1
(421M) 20 2
LEFT
HEADLIGHT A52B A52J A62-GD A11-GF
A52F A52FB
CONN 14YL 18YL 18WH 10WH
12YL 12YL
(296M) DRL MODULE
A66F
CH09_11 (513M)
14YL
CH09_07
LEFT CAB
A52F RIGHT / LEFT GROUND STUD
12YL HEADLIGHT CONN (56F)
(211M / 296M)
A53B
CH9_10,11
14YL
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 009

Figure 126 Headlight Switch and Dimmer Switch.

126
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.10. HEADLIGHTS – WITH BUMPER MOUNTED MARKER LIGHT, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS- W/BUMPER MOUNTED MARKER LIGHT
NAVISTAR, INC.

DIMMER HEADLIGHT RELAY


(147M)
CH9_09

A53B
14YL
A52F
12YL

A52-GE A11-GF
12WH 10WH

LEFT CAB
GROUND STUD
BUMPER MTD (56F)
MARKER LIGHTS
FRONT END (1329M)
CONNECTOR
(1M / 1F) A
M58ML
CH9_13
18BN
B

IP / FRONT END M58-G


F A G
(1M / 1F) 18WH
14BN
M58H
18OR

M52-G
M56

10WH CUSTOMER
SUPPLIED
LIGHT
M53B
12YL
M52F
12YL

GROUND
(1)
GROUND
(4)
M52-GA
M52E
12YL
M52-GE

M53C
12YL
18BN
M58T
M52D
12YL
M53D
12YL

14BN
M58U
12WH

14OR
12WH

M57

RIGHT
LEFT
HEADLIGHT
HEADLIGHT A C B D E A C B D E CONNECTOR
CONNECTOR
(212M)
(296M)

LEFT RIGHT
TURN LIGHT TURN LIGHT

LEFT RIGHT
HEADLIGHT HEADLIGHT

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SH EET

92159Y 05AUG13
AE08076120 010

Figure 127 Headlights – with Bumper Mounted Marker Light.

127
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.11. HEADLIGHTS – WITHOUT BUMPER MOUNTED MARKER LIGHT, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS- N/BUMPER MOUNTED MARKER LIGHT
NAVISTAR, INC.

DIMMER HEADLIGHT RELAY


(147M)
CH9_09
A53B
14YL
A52F
12YL

A52-GE A11-GF
12WH 10WH

LEFT CAB
GROUND STUD
FRONT END
(56F)
CONNECTOR
(1M / 1F) B
M58-G
CH9_13
18WH BUMPER MTD
A MARKER LIGHTS
(1329M)
M58ML
18BN
IP / FRONT END F A G
(1M / 1F)
14BN
M58H
18OR
M56
M53B
12YL
M52F
12YL

CUSTOMER
SUPPLIED
LIGHTS
GND
(1)

A52-G
10WH
M52-GA
M52E
12YL

12WH
M52-GE

M53C
12YL
18BN
M58T
M52D
12YL
M53D
12YL

14BN
M58U

14OR
12WH

M57

GROUND
(4)

RIGHT
LEFT
HEADLIGHT
HEADLIGHT A C B D E A C E D D CONNECTOR
CONNECTOR
(212M)
(296M)

LEFT RIGHT
TURN LIGHT TURN LIGHT

LEFT RIGHT
HEADLIGHT HEADLIGHT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 011

Figure 128 Headlights – without Bumper Mounted Marker Light.

128
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.12. PANEL LIGHTS, P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PANEL LIGHTS
NAVISTAR, INC.

CAB & TRAILER LIGHT SPEEDOMETER /

R9, (464M) CH9_02

HEADLIGHT SWITCH
TACHOMETER

ADAPTER (503M)
MODULE #1

L1 PANEL LIGHT

L2 PANEL LIGHT
(421M-1)
A62D
18DKBL

TACH LIGHTS
TACH LIGHTS LEFT SIDE 1
TAIL RELAY

CLUSTER #2
(423M-1)

ADAPTER
CH09_24
(1183F)
CH09_24
(1184F)

A62C

(504M)

(465M)
CH3_21

CH3_21

CH9_09
18DKBL
1

RIGHT SIDE
CLUSTER
(420M-1)

1
RIGHT GAUGE LEFT GAUGE SPEEDO/TACHO
16DKBL

18DKBL

16DKBL

16DKBL
18DKBL

16DKBL

MODULEPANEL
A62AE

A62AS
CLUSTER CLUSTER
A62E

A62D

A62M
A62

PANEL LIGHTS PANEL LIGHTS LIGHTS

18DKBL
A62B
16DKBL
A62S

PANEL LIGHT
SWITCH
(425M)

A62A
16DKBL
B C
A62W
16DKBL
F D
A62-GW
A11-GS

18WH
16WH
A11-GK
16WH

RIGHT SIDE LEFT SIDE SPEEDO/TACHO


CLUSTER 2 2 CLUSTER#2 2 MODULE#1
(423M) (421M)
A11-GD

16DKBL

(420M)
A62T
8WH

A62-GB

A62-GC

A62-GD
18WH

18WH

18WH

LEFT CAB
GND STUD A11-GF
CIGAR LIGHTER
(56F) 10WH
(1091F / 1090M) LEFT CAB
CH4_01 GND STUD
(56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 012

Figure 129 Panel Lights.

129
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.13. PARK / TURN / SIDE MARKER LIGHTS WITH AUXILIARY HEADLIGHTS, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
PARK / TURN / SIDE MARKER LIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/ AUXILIARY HEADLIGHTS

CAB & TRAILER LIGHT


TAIL RELAY R9
A58H
(464M)
16DKBL
CH09_02

TURN SIGNAL
SWITCH
(4F)
CH09_14 TURN SIGNAL SWITCH
(4F)
CH09_14
LEFT SIDE
TURN LIGHT RIGHT SIDE
TURN LIGHT
A56D
12OR

A57D
12OR
LEFT SIDE
RIGHT SIDE
TURN LIGHT B A
TURN LIGHT
(170M) A B
(171M)

A56

A57-GA
A57

16WH
12OR
12OR
A56-GA
16WH

IP / FRONT END K S
P
(1M / 1F)

A11-GB
8WH
A11-GD
8WH

RIGHT CAB
GROUND STUD
(53F)
LEFT CAB M57
GROUND STUD 14OR
(56F) LEFT / RIGHT
M58H HEADLIGHT
14BN CONNECTOR
(296M / 211M)
M56 CH9_10,11
18OR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 013

Figure 130 Park / Turn / Side Marker Lights with Auxiliary Headlights.

130
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
W/ FLASHER

STOP LIGHT
SWITCH FUSE F5-B (462M)
B1, BATTERY 4 3
(1251M) A14B #A55 FLASHER
STUD
10RD 12OR (480M)
FRONT END CH3_06 20A
D C
16OR

CONN
M70
M70A
16OR

(1) *A14BW B2, BATTERY


6RD STUD CH3_03 5
J FUSE F3-B
(462M)
I A14E B1, BTRY
A70 #A14K
10RD STUD
12OR 3 4 6RD
CH3_06
20A
A55A 4
TURN SIGNAL 12OR
A70A
14OR

SWITCH
(4M)
A57D RIGHT SIDE TURN
E LIGHT
12OR
HAZARD (171M)
CH09_13
A
A57E CAB/CHASSIS
14OR (3)
R
TURN B F
A57B N57A
12OR 140R
E STOP,
C
A56B N56A TRAIL &
12OR 140R TURN
L
TURN D LEFT SIDE TURN (9303/
A56D LIGHT 9303A/
12OR (170M) CH9_13 9303)
G CH09_15
F CAB & A68A N68A
TRAILER 16BN 14BN
LIGHT
TAIL RELAY
R9(464M)
RELAY R9 (464M)

CH09_02
CH10_17,18,19
CAB & TRAILER
A70D
14OR

TRAILER
SOCKET #2 A56C
LIGHT TAIL
SOCKET #1

(923F) 12OR
CH10_17,18,19 RIGHT TURN
TRAILER

RELAY
(922M)

STOP
CH9_02

LIGHT R12 (464M)


RELAY
R10
(464M) 87A LEFT TURN 87A
30 30
RELAY
1
R11 (464M)
A56E
14OR

1 A57A
4
A70C
10OR

1 30 87A 16OR
87 A56A 87
A58-G
18WH

A57R
18OR

16OR 4

87 2 2
4
A56R
18OR

5 86 85 5 86 85

2
A70-G
5 86 85 A56-G
18WH
SPEEDO/TACHO 18WH
LEFT
A57-G
18WH

TURN MODULE#2 SPEEDO/TACHO


INDICATOR (422M) MODULE#2 RIGHT
(422M) TURN
INDICATOR
FUSE F7-D A70E 2 A11-G
A57C
12OR

CH3_03,06 10OR RIGHT CAB 8WH


1
GROUND
1 STUD TRAILER
(53F) SOCKET #2
FUSE F7-C SPEEDO/TACHO 2
A57H (923F)
CH3_03,06 MODULE#1
12OR CH10_17,18,19 SPEEDO/TACHO
(421M)
A62D A62-GD MODULE#1
18DKBL 18WH (421M)

A64-GC A11-GF
FUSE F7-B A56H LEFT CAB
GROUND 12WH 10WH
CH3_03,06 12OR GROUND
(3) * W/ ENGINE BRAKE STUD
# N/ ENGINE BRAKE (56F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 014

Figure 131 Stop, Tail, Turn and Hazard Signal Lights with Flasher.

131
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.15. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS- STOP, TAIL, TURN & BACK UP (6X4)
NAVISTAR, INC.

STOP,TRAIL & TURN REAR CENTER DASH/CHASSIS


(#9303/*9303A/*9303F) INTERCONNECT INTERCONNECT
(9800M/9800F) (3M)
ABS TRAILER
1 H
R71BA N71 A71ZC RELAY
A (152M)
12OR 14OR 16OR
CH10_18
2 E
R56A N56A A56B
B
14OR 14OR 12OR
3 F TURN SIGNAL
R57A N57A A57B SWITCH
C
14OR 14OR 12OR (4M)
4 G CH09_14
R68A N68A A68A
D
14BN 14BN 16BN
5
R10-G N10-G N11-GA
E
12WH 12WH 10WH

CHASSIS GND
B A
SPLICE PACK CHASSIS GROUND
(8803) (4006)

BACK UP ALARM
(9306)

GROUND ADAPER R10-GF


(1010) A
18WH
CH3_24
R71-BF B
120R

(6X4) STOP TAIL & TURN-TG


(9303G/9304A) REAR/CENTER CHASSIS
(9800M)
R71BB R71BA
A 1
12OR 12OR

R56A
B 2
14OR

R57A
C 3
14OR

R68A
D 4
14BN

R10-GA
E 5
16WH

GROUND ADAPER
(1010)
CH3_24
(6X4) STOP TAIL & TURN-TG
(9303H)
R71BBI
A
12OR

R56A
B
14OR

R57A
C
14OR

R68A
D
14BN

R10-GA
E
16WH

# W/(4X2) STOP, TAIL & TURN


* W/(6X2) STOP, TAIL & TURN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 015

Figure 132 Lights – Stop, Tail, Turn and Back-Up (6 x 4)

132
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.16. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONTINUED), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS - STOP,TAIL,TURN & BACK-UP (6X4) (CONT)
NAVISTAR, INC.

REAR / CENTER
4X2 STOP,TAIL CHASSIS
AND TURN (LEFT) (9800M)
(9303B) R71BE *R71BA
12WH 12WH
1
#R71BE R71BA
A
12OR 12OR
2
R56A
B
14OR

4
R68AC R68A
D
14BN 14BN

5
R10-GE R10-G
E
12WH 12WH
3
R71BG

R57A
14OR
120R

4X2 STOP,TAIL
AND TURN(RIGHT)
(9303D)

R10-GG
E
12WH

R68AD
14BN D

*R71BG A
BACK UP ALARM 12OR
(9305)

BK R71BF
A
+

- 12OR
RD B
R10-GF
12WH

* (6X4) W/LED LIGHTS


# (4X2) W/LED LIGHTS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 016

Figure 133 Lights – Stop, Tail, Turn and Back-Up (6 x 4) (Continued)

133
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.17. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONTINUED), P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. LIGHTS - STOP,TAIL,TURN & BACK-UP (6X4)(CONT)

REAR / CENTER
CHASSIS
6X4STOP,TAIL (9800M)
AND TURN (LEFT)
(9303K)
1
R71BE R71BA
A
12OR 12OR
2
R56A
B
14OR

4
R68AC R68A
D
14BN 14BN

5
R10-GE R10-G
E
12WH 12WH
3

R57A
14OR
4X2 STOP,TAIL
AND TURN(RIGHT)
(9303L)

R10-GG
E
12WH

R68AD
D
14BN

BACK UP ALARM R71BG


A
(9305B) 12OR

BK R71BF
A
+

- 12OR
RD B
R10-GF
12WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 017

Figure 134 Lights – Stop, Tail, Turn and Back-Up (6 x 4) (Continued)

134
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.18. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS-STOP,TAIL,TURN AND BACK-UP(4X2)
NAVISTAR, INC.

6X4 STOP,TAIL REAR / CENTER


AND TURN LIGHT(LEFT) R71BA CHASSIS
(9303C) 12WH (9800M)

1
R71BC R71BA
A
120R 12OR

2
R56A
B
14OR

R68A 4
D R68AB
14BN 14BN

R10-GC R10-G 5
E
12WH 12WH
3
R71BD
12OR

R57A
14OR
R68AA
14BN

R10-GB
4X2 STOP,TAIL

12WH
AND TURN LIGHT(RIGHT)
(9303E)

BACK UP ALARM
(9305A)

BK R71BB
A
+

- 12OR
RD B R10-GD
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 018

Figure 135 Lights – Stop, Tail, Turn and Back-Up (4 x 2)

135
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.19. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2) (CONTINUED), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS-STOP,TAIL,TURN AND BACK-UP(4X2) (CONT)
NAVISTAR, INC.

4X2 STOP,TAIL REAR / CENTER


AND TURN LIGHT(LEFT) CHASSIS
(9303M) (9800M)

1
R71BC R71BA
A
12OR 12OR

2
R56A
B
14OR

R68A 4
D R68AB
14BN 14BN

R10-GC R10-G 5
E
12WH 12WH
3
R71BD
12OR

R57A
14OR
R68AA
14BN

R10-GB
12WH 4X2 STOP,TAIL
AND TURN LIGHT(RIGHT)
(9303N/9303E)

BACK UP ALARM
(9305C)

R71BB
BK A 12OR
+

-
RD B R10-GD
12WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 019

Figure 136 Lights – Stop, Tail, Turn and Back-Up (4 x 2) (Continued)

136
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.20. ECE LIGHTS, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ECE LIGHTS
NAVISTAR, INC.

ECE TAIL LIGHTS


ECE TAIL LIGHTS (4450BF)
(4450BM)

A R56BC A
160R

R57BC
B B
160R

R70BB
C C
140R

ECE TAIL LIGHTS


ECE TAIL LIGHTS (4460BF)
(4460BM)

A R68BB A
14BN

R56BB B
B
160R

R57BB
C C
160R

R58BB
D D
14BN

R71BB E
E
160R

R12BB F
F
14LTBL

G R11-GBB G
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 020

Figure 137 ECE Lights.

137
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.21. BEACON AND TAIL LIGHT, P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BEACON AND TAIL LIGHT
NAVISTAR, INC.

BEACON LIGHT RIGHT


BEACON LIGHT
(1450)
(1449F)

A11-GBR A11-GBL
A A
18WH 18WH

A65FR A65F
B B
18OR 18OR

BEACON LIGHT LEFT


(1451)

A11-GBT
A
18WH

A65FT
B
18OR

CUSTOMER CONN BEACON LIGHT/ROOF CONN


(1109M) (5118)

WHITE
A A
16WH

BLACK
B B
16BK

RIGHT TAIL LIGHT LEFT TAIL LIGHT


(72) (71)

R71C
A A
14LTBL

R68C
B B
14BN

R57B
C C
14LTGN

R10-GC
E E
14WH

CONNECT TO CONNECTS TO
LIGHT PIGTAIL ROOF HARNESS
(1076) (604)

*A63U
A A
18DKBL

*A63-GU
B B
18DKBL

* BUNK READING LIGHT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 021

Figure 138 Beacon and Tail Light.

138
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.22. BEACON AND TAIL LIGHT (CONTINUED), P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BEACON AND TAIL LIGHTS (CONT)
NAVISTAR, INC.

G2 GND ADAPTER
(454M)

A
A11-GI A11-GY
10WH 10WH
H
A11-GF
18WH
LEFT CAB
GROUND
BEACON LIGHTS
STUD(56F)
(1449M)
CH3_09

A11-GL A11-GBL
A
18WH 18WH
A11-GPL
BEACON 18WH
LIGHT
SWITCH 8
(1135M) 1 6
A65F
B
18OR
8 FUSE F10
(464M)
B2 BAT ADAPTER
3 1 6 4 A50BL A14BE (498M)
18YL 18PK CH03_01
7 2 5 1 2

7 5
G
A62PLF L2 PANEL L
18DKBL ADAPTER
PANEL A (504M)
SWITCH A62A A62S A62AE
(425M) 16DKBL 16DKBL 16DKBL
CH3_21

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 05AUG13
AE08076120 022

Figure 139 Beacon and Tail Light (Continued)

139
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.23. DRL PARK BRAKE SWITCHES, P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. DRL PARK BRAKE SWITCHES

DRL PARK BR SW
WHITE STRIPE
(1173M)

C A66E
A44B
16GY 16YL
DRL MODULE
(513M)
CH09_07
A44-GB A66-GA
16WH 14WH
D
L4 PANEL
A66-G A11-GP GND ADAPTER
14WH 12WH (506M)
CH03_18
DRL DIODE
(1172M)

B
A582D
18BN

POSITION LIGHT RELAY


A58ZC (148M)
18BN CH07_18
A

LOW AIR SW 1
(GREEN AIR LINE) RIGHT SIDE CLUSTER
(1175M) A40 (420M)
18GY CH08_01
C A40A SPEEDOMETER
A40C
16GY 18GY (421M)
CH08_01

A40-GA A11-GD
16WH 8WH
D

WOW AIR SW 2
(ORANGE AIRLINE) LEFT CAB
(1176M) GND STUD
(56F)
C
A40B
16GY

A40-GB
D 16WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 023

Figure 140 DRL Park Brake Switches.

140
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.24. LEFT TURN / RIGHT TURN SIGNAL AND HIGH BEAM INDICATOR , P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LT/RT T/S AND HIGH BEAM INDICATOR
NAVISTAR, INC.

RT T/S INDICATOR
(1180F)

A RIGHT TURN RELAY


A57R A57R
18OR 16OR R12 (464M)
CH09_14
B
A57-GZA
18WH

HIGH BEAM INDICATOR


(1182F)

A A52J HEAD LIGHT DIMMER


A52B
18YL 14YL RELAY (147M)
B CH09_09
A52-GZA
18WH

LT T/S INDICATOR
(1181F)
LEFT TURN RELAY
A
R11 (464M) A56A A56R
CH09_14 16OR 18OR
B
GROUND ADAPTER A11-GZA A56-GZA
(455M) 14WH 18WH
CH03_18

TACH LIGHT
(1183F)

A PANEL LIGHT
A62D A62S
SWITCH (425M)
18DKBL 16DKBL
CH09_12
B
A62-GZA
18WH

TACH LIGHT
(1184F)

A
A62E
18DKBL
B
A62-GZB
18WH

TACHOMETER
(1185F)

A IGNITION ADAPTER
A48
(495M)
16GY
CH03_10
C GND ADAPTER
A48-G
16WH (494M)
IP/ENGINE CH03_17
D (2M/2)
ECM 2
A48B K92A K5S(-)
(6018)
16GY 16TN 18GN
F CH7_12

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076120 024

Figure 141 Left Turn / Right Turn Signal and High Beam Indicator.

141
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.25. CUSTOMER FURNISHED WORK LIGHT WITH AUX HEATER WITH SLEEPER
BOX WITH 08WHS, P. 25

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CUSTOMER FURNISHED WORK LIGHT
NAVISTAR, INC. W/AUX HEATER W/SLEEPER BOX W/08WHS

WORK LIGHT
SWITCH
(441)

2 WORK LIGHT
3
(1187M/1187F)

A
4 A65N A65N
16OR 160R WORK LIGHT
5 B SWITCH DASH
6 A65P A65P MOUNTED
16OR 160R (1186M)
C CH9_30
A65R A65R
16OR 160R
D WORK LIGHT
A65W A65W
DASH/B PILLER
16OR 160R
RELAY
(198M-4)
CH9_31

CUSTOMER
WORK LIGHT
(964F)

A A65D
WORK LIGHT
16OR
RELAY
B
A65G A71E (201M)
14OR 140R CH9_32

RIGHT CUSTOMER WORK LIGHT


WORK LIGHT (578)
(991F)

A A
BLACK A65D
14BK 160R
B B
WHITE A65-GB
14WH 16WH

WORK LIGHT
(579)

LEFT CUSTOMER
A
WORK LIGHT A65F
A11-GAF

(990F) 16OR
10WH

A B
A65H A65-GF
14OR 16WH
B A11-GAE
A11-GA
14WH 12WH

A11-GN
8WH

GROUND GROUND
(2G) (746)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 025

Figure 142 Customer Furnished Work Light with Aux Heater with Sleeper Box with 08WHS.

142
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.26. CUSTOMER FURNISHED WORK LIGHT WITH AUX HEATER WITH SLEEPER
BOX WITH 808TJW, P. 26

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CUSTOMER FURNISHED WORK LIGHT W/ AUX HEATER
NAVISTAR, INC. W/SLEEPER BOX W/808TJW

FUSE F8-A
(463M)
#A13V 1 2 FUSE F8-B
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)

A28A
18TN
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
B2,
#A65A 5 6 A14AJ A14W BATTERY
6RD
A65C
18OR

14OR 10RD STUD


15A
CH3_05
FUSE F2-A (462M)
B2,
*A65A A14T A14W
BATTERY
14OR 1 2 10RD 6RD
15A STUD
CH3_01
WORK LIGHT
(935F/935M) B A
A65C
16OR

WORK LIGHT
WORK LIGHT SWITCH
(578) 4 (441)
1 3 6
A CUSTOMER
A65B
WORK LIGHT
160R 2 5
(964F)
B
C
A71R
16OR
WORK LIGHT B
(579) A65G
14OR
A65-GC

A
16WH

A65F A
A71N
16OR
16OR
B
A65-GF
16WH
A65-GB
16WH

RIGHT CUSTOMER
WORK LIGHT A
A65H
(991F) 14OR LEFT CUSTOMER
A B WORK LIGHT
BLACK A11-GA
(990F)
14BK 14WH
B
WHITE A11-GBC
A11-GAE
14WH 14WH
12WH

A11-GAF A11-GN
10WH 8WH

GROUND
(746) * W/ ENGINE BRAKE
GROUND # N/ ENGINE BRAKE
(2G)

CHK DATE C HA NGE REV REFERE NCE DR AWN NA ME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
REL EAS E N O. PA RT NO. S HE ET
DAT E

92783V 13NOV14
AE08076120 026

Figure 143 Customer Furnished Work Light with Aux Heater with Sleeper Box with 808TJW

143
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.27. FLOOD LIGHT WIRING WITHOUT SLEEPER, DAYCAB (808THA), P. 27

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FLOOD LIGHT WIRING N/SLEEPER, DAYCAB (808THA)
NAVISTAR, INC.

FUSE F8-A
(463M)
#A13V 1 2 FUSE F8-B
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)

18TN
A28A
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
5 6 B2,
#A65A A14AJ A14W
BATTERY STUD
6RD
A65C
18OR

14OR 10RD
15A CH3_05

FUSE F2-A (462M)


2 B2,
*A65A 1 A14T A14W BATTERY STUD
14OR 10RD 6RD CH3_01
15A

WORK LIGHT B A
(935F/935M)
A65-GC
14WH

A65A
14OR

1 3 4 6 WORK LIGHT
SWITCH
(441)
2 5
A65-GD

A65B
14OR

WORK LIGHT
16WH

RIGHT FLOOD
LIGHT CONNECTOR
(967M) (314M)

A A
A65E A65C
14OR 18OR
B B
A65-GA A65-GB
14WH 18WH

A
A65D
14OR
12WH

WORK LIGHT
A11

HARN GND
(45F/45ML)
B A
A65-G A11-GAN
14WH 10WH

LEFT FLOOD
LIGHT
(968M)
TRAILER GND * W/ ENGINE BRAKE
(419F) # N/ ENGINE BRAKE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. DATE PART NO. SHEET

92783V 13NOV14 AE08076120 027

Figure 144 Flood Light Wiring without Sleeper, Daycab (808THA)

144
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.28. FLOOD LIGHT WIRING WITH BACK-UP LIGHTS WITH LOWERED HEATER BOX,
P. 28

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FLOOD LIGHT WIRING W/BACK UP LIGHTS W/LOWERED
NAVISTAR, INC. HEATER BOX.

WORK/BACK UP CAB ASSY


LIGHT INPUT PANEL/DASH
(129F) (3M) FOUR
A H WHEELER
A71C A71C A71A TRAILER
14OR 14OR 14BL (854)
CH9_01
ENGINE
INTERCONNECT
(2M/2)
H REVERSE
WORK/BACK UP A71B KA71A LIGHT
LIGHT RELAY 14OR 16OR (7500W)
(200M) CH9_01
5 1
86
30

G1 GND
ADAPTER 87
87A
(453M)
85
A71-GA 2 4 3
14WH A71M
C 14OR
A11-GA
12WH
A

FUSE F10-A
A11-G

A71G (464M)
8WH

B2 BATTERY
14OR A71D A14AP STUD
A71-GB

14OR 1 2 10RD
14WH

(89F)
A71F
14OR

5 1 15A
PARK BRAKE
86 SWITCH WORK
30
LIGHT (993M)
RIGHT CAB A71K
C
GND STUD 16OR
87
(53F) 87A WORK LIGHT
85 IN PK/REV
A71L D
(994M)
2 4 3 16OR

A
A71J
14OR

WORK LIGHT
B
A71N
14OR

RELAY A71H
(201M) 14OR

CUSTOMER WORK
B LIGHT
A71E (964M)
14OR
C
A71R
A71-GC

14OR
16WH
A65D
160R

WORK LIGHT FUSE F2-A


INTER CONNECT *A65A (462M)
WORK LIGHT IN PARK/ 14OR CH9_33
(935PL/935F)
REVERSE RELAY
(199M) A FUSE F6-C
A65A #A65A (463M)
5 1 16OR 14OR CH9_33
86
30 B LEFT SIDE
A65C
CLUSTER
18OR
(423M)
A65C
16OR

87 CH9_33
87A
85 B
2 4 3 WORK LIGHT
A (9350L)
A65L
16OR
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RE LEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 028

Figure 145 Flood Light Wiring with Back-Up Lights with Lowered Heater Box.

145
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.29. WORK LIGHT WIRING WITH 5TH WHEEL, P. 29

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/ 5TH WHEEL
NAVISTAR, INC.

FUSE F8-A
(463M)
#A13V 2 FUSE F8-B
1
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)
A28A
18TN
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
5 6 B2,
#A65A A14AJ A14W
BATTERY STUD
6RD
A65C
18OR

14OR 10RD
15A CH3_05

FUSE F2-A (462M)


B2,
*A65A 1 2 A14W
A14T BATTERY STUD
14OR 10RD 6RD
CH3_01
15A

WORK LIGHT B A
(935F/935)
A65C
16OR

A65A
16OR

1 3 4 6 WORK LIGHT
SWITCH
(441)
2 5

WORK LIGHT
CONNECTOR
(314M)

A
A65-GC

A65B
16WH

18OR
B
A65-GB
18WH

WORK LIGHT
HARN GND
(45/45ML)

A
A11-GAN
10WH

TRAILER GND
(419F)
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 029

Figure 146 Work Light Wiring with 5th Wheel.

146
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.30. WORK LIGHT WIRING WITH DUAL (DASH AND B PILLAR) SWITCHED
CUSTOMER MOUNTING WITH 08WHS, P. 30

CAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/ DUAL (DASH & B PILLER)
NAVISTAR, INC. SWITCHED CUSTOMER MNTG W/08WHS

WORK LIGHT SW
DASH MOUNTED
SWITCH (1186M)
(1M)
1
2 1

WORK LIGHT 2
(1187M/1187F) 3
3
WORK LIGHT
A DASH/B PILLER
A65N A65N 4 RELAY
4 16OR 5
16OR A65M (198M-2)
5
16OR CH9_31
B A65P 6
A65P
6 16OR WORK LIGHT
16OR A65C1
RECTIFIRE
16OR
C (1199M-B)
A65R A65R 7
A65U CH9_31
18OR 16OR 8 16OR

D
A65W A65W WORK LIGHT
16OR 16OR A71-GC (201M-2)
A65N 16WH CH9_32
WORK 16OR WORK LIGHT
LIGHT DASH/B PILLER

16DKBL
SWITCH A65P WORK LIGHT RELAY

A62M
(441) 16OR (964F/964M) (198M-4)

16DKBL
CH9_31

A62S
CH9_25
B
A65R A71E
16OR 14OR WORK LIGHT
RELAY
A (201M-4,5)
A65D J A
16OR CH9_32

PANEN LIGHT

16DKBL
RIGHT FLOOD

A62A
LIGHT ADAPTER
(967M) (503M)

A A
A65E A71E A65D
14OR 16OR WORK LIGHT
14OR
B B CONNECTOR
A65-GA A65-GB (314M)
14WH 18WH

(425M)
CH9_12
SWITCH
PANEL LIGHT
LEFT FLOOD
LIGHT
(968M)
WORK LIGHT
A HORN GND
A65F
(45F/45ML)
14OR
B A
A65-G A11 A11-GAN
14WH 12WH 10WH

TRAILER
GND
(419F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 030

Figure 147 Work Light Wiring with Dual (Dash and B Pillar) Switched Customer Mouting with 08WHS.

147
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.31. WORK LIGHT WIRING WITH DUAL (DASH AND B PILLAR) SWITCHED
CUSTOMER MOUNTING WITH 08WHS (CONTINUED), P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 9


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/ DUAL (DASH & B PILLER)
NAVISTAR, INC. SWITCHED CUSTOMER MNTG W/08WHS (CONT)

WORK LIGHT RECTIFIER


WORKLIGHT SW (1199M)
DASH MOUNTED B
A65C1 A A65C
(1186M-5)
16OR 16OR
CH9_30

WORKLIGHT A65W
+ -
INTERCONNECT 16OR
(1187F-D)
CH9_30,25
WORKLIGHT
A65V
INTERCONNECT
16OR
(935PL/935F)
5 1 LEFT SIDE
B
86 A65C CLUSTER
30 (423M)
WORKLIGHT DASH/ B 18OR
PILLER RELAY CH9_33
(198M)
87 A
87A #A65A FUSE F6-C
85 14OR (463M)
WORKLIGHT SW CH9_33
2 4 3
DASH MOUNTED A65M
(1186M-5) 16OR
*A65A FUSE F2-A
CH9_30 (462M)
14OR
A65A CH9_33
16OR

30 87A
3
1
4 WORK LIGHT IN
87
PARK/REVERSE
A65L
16OR
A65T
16OR

RELAY
(199M)

86 2
5 85
A71N
14OR
WORK LIGHT

(201M-1)
CH9_32

WORK / BACK UP
RELAY

LIGHT RELAY
(200M-3)
CH9_32
14OR
A71M

A71H
14OR
A71J
14OR

A71L
16OR
A71K
16OR

A B A B

C D

PARK BREAK SW
WORK LIGHT
(993M)
WORK LIGHT WORK LIGHT
IN PK/REV IN PK/REV
(992M) (994M)
* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 031

Figure 148 Work Light Wiring with Dual (Dash and B Pillar) Switched Customer Mounting with 08WHS
(Continued)

148
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.32. WORK LIGHT WIRING WITH DUAL (DASH AND B PILLAR) SWITCHED
CUSTOMER MOUNTING WITH 08WHS (CONTINUED), P. 32

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 9


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/ DUAL (DASH & B PILLER)
NAVISTAR, INC. SWITCHED CUSTOMER MNTG W/08WHS (CONT

ENGINE INTERCONNECT
(2M/2)

CAB ASSY WORK / BACKUP H REVERSE


PANEL/DASH LIGHT INPUT A71B K71A LIGHT
(3M) (129F) 14OR 16OR (7500W)
FOUR
30 CH9_01
WHEELER H A 87A WORK LIGHT
TRAILER A71A A71C A71C 1 3 A71H IN PK/REV
(854) 14BL 14OR 14OR 14OR (994M-A)
CH9_01 4 CH9_31
87

G1 GND
2 WORK / BACK UP
ADAPTER
LIGHT RELAY
(453M) 86
5 (200M)
85
A C

A11-GA A71-GA
12WH 14WH

A71G
14OR
A11-G

A71F
8WH

PARK BREAK SW 14OR


WORK LIGHT A71K
(993M-C) 1 87A
16OR 30 3
CH9_31
WORK LIGHT
RIGHT CAB RELAY
87
GND STUD 4 (201M)
(53F)
A71D
14OR

86
5
85

A71-GB
WORK LIGHT SW 14WH
DASH MOUNTED A71-GC
(1186M-8) 16WH A71E CUSTOMER
CH9_30 14OR WORK LIGHT
(464M)
1
F10-A
FUSE

A65D (964M-AB)
15A

16OR CH9_25,30
2

A14AP B2 BATT
10RD STUD
(89F)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RE LEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 032

Figure 149 Work Light Wiring with Dual (Dash and B Pillar) Switched Customer Mounting with 08WHS
(Continued)

149
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.33. WORK LIGHT WIRING WITH 0808TLP, P. 33

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/0808TLP
NAVISTAR, INC.

FUSE F8-A
(463M)
#A13V 2 FUSE F8-B
1
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)

A28A
18TN
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
5 6 B2,
#A65A A14AJ A14W
BATTERY STUD
6RD
A65C
18OR

14OR 10RD
15A CH3_05

FUSE F2-A (462M)


2 B2,
*A65A 1 A14T A14W BATTERY STUD
14OR 10RD 6RD CH3_01
15A

WORK LIGHT B A
(935F/935)
WORK LIGHT IN PARK/REVERSE
A65A
A65A
A65C
16OR

16OR

RELAY (199M)
16OR CH9_31,28
WORK LIGHT RECTIFIER
A65C (1199M)
16OR CH9_31
RIGHT FLOOD
WORK LIGHT (935OL)
LIGHT
CH9_28
(967M) 4 6
1 3
WORK LIGHT
A
A65B3 SWITCH
14OR 2 5 (441)
B
A65-GC3
14WH
A65-GC

A65B
18OR

WORK LIGHT
16WH

CONNECTOR
(314M)
LEFT FLOOD
LIGHT
1
(968M) A65B1
A 18OR
A65B2 2
14OR A65-GB
B 18WH
A65-GC2
14WH
A65-GC1
16WH

WORK LIGHT
HARN GND
(45/45ML)

* W/ ENGINE BRAKE A
A11-GAN
# N/ ENGINE BRAKE 10WH

TRAILER
GND
(419F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 033

Figure 150 Work Light Wiring with 0808TLP.

150
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.34. WORK LIGHT WIRING WITH 118 PRO WITH 0808TJW WITH NO IDLE, P. 34

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHT WIRING W/118 PRO W/ 0808TJW
NAVISTAR, INC. W/ NO IDLE

FUSE F8-A
(463M)
#A13V 2 FUSE F8-B
1
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)

18TN
A28A
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
B2,
#A65A 5 6 A14AJ A14W BATTERY
6RD
A65C
18OR

14OR 10RD STUD


15A
CH3_05
FUSE F2-A (462M)
B2,
*A65A A14T A14W
BATTERY
14OR 1 2 10RD 6RD
15A STUD
CH3_01
WORK LIGHT
(935F/935M) B A

WORK LIGHT
A65C
16OR

SWITCH
(441)

WORK LIGHT
(578) 4 6
1 3
A CUSTOMER
A65B WORK LIGHT
160R A65F 2 5 (964F)
B 160R
C
A71R
16OR
WORK LIGHT B
(579) A65G
14OR
A65-GC

A
16WH

A
A71N
16OR
B
A65-GF
16WH
(990F)
A65-GB
16WH

RIGHT CUSTOMER
A
WORK LIGHT A65H
(991F) LEFT CUSTOMER
14OR
WORK LIGHT
A B
BLACK A11-GA
14BK 14WH
B
WHITE A11-GBC
14WH A11-GAE
14WH
12WH

A11-GAF
10WH
* W/ENGINE BRAKE
GROUND # N/ENGINE BRAKE
(2G) GROUND
(746)
CHK DATE C HANGE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. DAT E PART NO. SHEET

92783V 13NOV14
AE08076120 034

Figure 151 Work Light Wiring with 118 Pro with 0808TJW with No Idle.

151
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.35. WORK LIGHT WIRING WITH 0808TJW, P. 35

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHT WIRING W/ 0808TJW
NAVISTAR, INC.

FUSE F8-A
(463M)
FUSE F8-B 1
2 #A13V
(463M) (A13B) 16PK
CH03_08 10A

FUSE F4-A
(462M)
KEY SWITCH
IGN FEED A13 A13B 2 1 *A13V
(40M) 12PK 12PK 16PK
CH03_08 10A

A28A
18TN
SWITCH
LEFT SIDE
(1M) WORK LIGHT
CLUSTER
(964M)
(423M)

A
1 A71N 3
2 16OR
3 B
A71E 7
14OR
C
A71R
4
16OR WORK LIGHT
5
6 INDICATOR

A65C
18OR
CAB HARNESS
(935M/935F)

B
A65C
16OR
A65-GC A
16WH

#A65A
14OR
RIGHT FLOOD WORK LIGHT
*A65A
14OR

LIGHT CONN
FUSE F2-A (462M)

(967M) (314M)

FUSE F6-C
A A
A65E A65B
(463M)
1

5
14OR 18OR
15A

B B
15A

A65-GA A65-GB
14WH 18WH
6
2
10RD
A14T
12WH
A11

LEFT FLOOD WORK LIGHT


HARN GND
A14AJ

LIGHT
10RD

(968M) (45F/45ML)

A A
A65F A11-GAN
A14W
6RD

14OR 10WH
(A14M)

B
A65-G
A14W
6RD

14WH
CH3_01
BATTERY STUD
B2,

TRAILER
GND
CH3_05
(463M)
FUSE F6-B

CH3_05
BATT STUD

(419F)

* W/ ENGINE BRAKE
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 035

Figure 152 Work Light Wiring with 0808TJW.

152
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.36. WORK LIGHT WIRING WITH 97 AND 72 PRO-SLEEPER WITH LOW HEATER
BOX WITH SLEEPER BOX P. 36

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
WORK LIGHT WIRING W/97 & 72 PRO-SLPR W/LOW
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEATER BOX W/SLEEPER BOX
NAVISTAR, INC.

FUSE F8-A
(463M)
#A13V 2 FUSE F8-B
1
16PK (A13B) (463M)
10A CH03_08

FUSE F4-A
(462M)
KEY SWITCH
*A13V 1 2
A13B A13 IGN FEED
16PK 12PK 12PK (40M)

A28A
18TN
10A CH03_08

LEFT SIDE
CLUSTER
(423M)

WORK LIGHT
7
INDICATOR
FUSE F6-B
(A14M) (463M)
FUSE F6-C CH3_05
(463M)
B2,
#A65A 5 6 A14AJ A14W BATTERY
6RD
A65C
18OR

14OR 10RD STUD


15A
CH3_05
FUSE F2-A (462M)
B2,
*A65A A14T A14W
BATTERY
14OR 1 2 10RD 6RD
15A STUD
CH3_01
WORK LIGHT
(935F/935M) B A
A65C
16OR

A65A
16OR

1 3 4 6 WORK LIGHT
SWITCH
(441)
2 5
WORK LIGHT
(579)
A65-GC

A
16WH

A65F
16OR
B
A65-GF
16WH
A11-GBC
14WH

WORK LIGHT
(578)

A
A65B
16OR
B
A65-GB
16WH

A11-GAF
10WH
A11-GN
8WH

GROUND GROUND
* W/ ENGINE BRAKE
(2G) (746) # N/ ENGINE BRAKE
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000273 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RE LEASE NO. D ATE PART NO. SHEET

92783V 13NOV14
AE08076120 036

Figure 153 Work Light Wiring with 97 and 72 Pro-Sleeper with Low Heater Box with Sleeper Box.

153
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHASSIS ACCESSORIES (CHAPTER 10)


10.1. AIR DRYER, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR DRYER
NAVISTAR, INC.

FUSE F9-A W/ ENG BRAKE


(463M)
1 2 B1, BATTERY
A14AD A14K
16RD 8RD STUD
15A CH3_03

A13AH A13 KEY SWITCH


(40M)
A39A
16GY

14PK 12PK
CH3_08

1 5

86
30
AIR DRYER GROUND ADAPTER
CONTROL RELAY (455M)
(146M) 87
87A
85
FRONT/DASH END B A
(1F/1M) 4 2

E
A39B A13-GAD A11-GE A11-GD LEFT CAB
16GY 18WH 12WH 8WH GND STUD
(56F)

W/ BENDIX AIR DRYER

A
N39
16GY LEFT SIDE
AIR DRYER
B (9902)
N39-G
16WH
FWD/CTR
CHASSIS
(8957F1/8953M1)
A
M39
16GY

A
N39
CHASSIS GROUND 16GY LEFT SIDE
ADAPTER 1 DUAL AIR DRYER
(8803) B
N39-G (9901)
16WH
E

A
W/ DUAL
N11-GA
AIR DRYER
10WH

GROUND STUD
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE)
(4006)

* W/ IGNITION RELAY 3
# N/ IGNITION RELAY 3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 001

Figure 154 Air Dryer.

154
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.2. BENDIX AIR ABS 4CH WITH ATC, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX AIR ABS 4CH W/ATC
NAVISTAR, INC.

ABS6 ECU CONN 1


(1348)
F10-A
#A14AN A14K B1, BATTERY STUD
30A ABS FEED 10RD 8RD CH3_03
RIGHT SECTION (571ML/5710L)
(464M)
A B1, BATTERY STUD
A94P A14AN @A14AN A14K
BATTERY 16
12GY 1 2 10RD 10RD 6RD CH3_06
F10-B
5A I1 IGNITION ADAPTER
RIGHT SECTION (494M)
(464M)
J
A94KA 3 4 A13W
IGNITION 3
18PK 14PK
*A13WA *A13W
*A94CG 14PK 14PK
RETARDER 17
16GY HILL START
AID LAMP
A
(580M) A13F
A94CG
6 5 A 12PK
18GY *A13WB *A94CF
14PK 16PK
F10-A A13H IGNITION
(464M) B RELAY R1
ABS WL A94-GL2 12PK
12 (462M)
GND 16WH
CH3_09
BLINK CODE SWITCH
(511M) RIGHT SIDE ABS
CLUSTER WARN
A94-GL
6 (420M) LAMP
16WH
5
BLINK A94E
4 18GY
CODE
15
GROUND TRAC
(354B) CNTL
LAMP
A94H
ABS WL 18 14
16GY A94BD
18GY
3

FUSE F8-A
(463M)
@A13V 1 2 A13B
A28C 12PK
16PK KEY
TRAILER 18TN 10A
A94T A13 SWITCH
ABS WL 2
18GY FUSE F4-A (462M) 12PK (40M)
CH3_08
#A13V 1 2 A13B
A28D
ATC OFF-ROAD 16PK 12PK
18TN
SWITCH 10A
(1351/1350)
LEFT SIDE CLUSTER
(423M)
A94-GB

1 12
18WH

TRAILER ABS
3 14 LAMP
4

ATC LAMP/ A94BE 5


6 6 L2 PANEL LIGHT ADAPTER
ATC ORS 18GY (504M)
8 7 G
A62AJ
16DKBL

A62AE A
16DKBL
G1 GROUND ADAPTER
(453M)
A62S A62A PANEL SWITCH
C 16DKBL 16DKBL (425M)
A11-GR
CH3_21
16WH
A RIGHT CAB
A11-GA A11-G GND STUD
12WH 8WH (53F)
* W/ HSA (ULTRASHIFT TRANSMISSION)
# W/ ENGINE BRAKE
@ N/ ENGINE BRAKE
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 002

Figure 155 Bendix Air ABS 4CH with ATC.

155
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.3. WABCO AIR ABS WITH ATC, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WABCO AIR ABS W/ ATC
NAVISTAR, INC.

ABS CONTROL
MODULE FORWARD/CENTER
ABS DASH CHASSIS HARNESS CENTER/REAR
(1348)
CONNECTOR INTERCONNECT CHASSIS HARNESS
(471/471M) (8953F/8953M) (9800F/9800M)

A94BX 22 4 19
M94MY N94BH
WSS_DR- 11 18YL 18GY 16GY

23 3 18
A94BY M94MZ N94BF
WSS_DR+ 10
18DKBL 18GY 16GY

20 5 23
TCV_DA *A94BV M94BM N94BM
5
18BN 18GY 16GY

21 6 24
TCV_DA_ *A94BW M94ML N94BN
4
CMN 18DKBL 18GY 16GY

DATA LINK
(137M)
A94-GA
ECM GROUND 1 AYL5(+)
12WH C
18YL

AGN5(-)
D
18GN

J1939
ECM BACKBONE
GND (100)
(354A)
A
AYL4(+)
18YL
A4L3(+)
18YL
C
AGN4(-)
18GN
AGN3(-)
AGN3(-)
AYL3(+)

18GN
18GN
18YL

ABS DASH J1939 ENGINE


CONNECTOR DATA LINK
(1000/471M)
(8951)

11
AYL1(+) AYL2(+) YL1(+)
J1939_HI 8 A
18YL 18YL 18YL
13
AGN1(-) AGN2(-) GN1(-)
J1939_LO 7 C
18GN 18GN 18GN

A98J(+) DATA LINK POS


J1587_A 14
16BK (514M-D)
CH03_15

A98K(-) DATA LINK NEG


J1587_B 13 (515M-D)
16BK
CH03_15
A92VT ABS XMSN SIGNAL RELAY
17
16GY (1084M-5)
CH11_05

* W/ AUTO TRACTION CONTROL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 003

Figure 156 WABCO Air ABS with ATC.

156
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.4. WABCO AIR ABS WITH ATC (CONTINUED), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WABCO AIR ABS W/ATC (CONT)
NAVISTAR, INC.

ABS6 ECU
CONN 3 HILL START AID
(1350) SWITCH
(445)

A94-GC
1

16WH
2

3
4

A94CC 5 L2 PANEL LIGHT ADAPTER


HSA DISABLE 1 6
16GY (504M)
8 7 C
A62AK
16DKBL

A62AE A
16DKBL
G1 GROUND ADAPTER
(453) PANEL SWITCH
A62S A62A
(425M)
H 16DKBL 16DKBL
A11-G CH3_21
16WH
A
A11-GA A11-G
12WH 8WH

RIGHT CAB
GND STUD
(53F)

ABS DASH
CONNECTOR
(1000/471M)

A94CD 34
HSA SOL 2
16GY

A94CE 48
TCV_SA_CMN 3
16GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 004

Figure 157 WABCO Air ABS with ATC (Continued)

157
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.5. WABCO AIR ABS WITH ATC (CONTINUED), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WABCO AIR ABS W/ATC (CONT)
NAVISTAR, INC.

FORWARD/CENTER
ABS DASH
ABS6 ECU CHASSIS HARNESS
CONNECTOR CENTER/REAR CHASSIS
CONN 2 INTERCONNECT
(*1000/471M) (9800F/9800M)
(1349) (8953F/8953M)
(#471)

19 6 24
A94BU M94BN N94BN
PMV_DL_CMN 12
18LTGN 18GY 16GY

17 1 16
A94BS M94MS N94BD
PMV_DL_REL 17
18PL 18GY 16GY

18 2 17
A94BT M94MT N94BE
PMV_DL_HLD 16
18LTBL 18GY 16GY

15 12 13
A94BP M94MP N94BA
PMV_DR_CMV 9
18RD 18GY 16GY

16 11
M94MQ 14
A94BR N94BB
PMV_DR_REL 13
18BK 18GY 16GY

14 15
10
A94BN M94MR N94BC
PMV_DR_HLD 10
18BN 18GY 16GY

25 4 19
WSS_DL- A94CA M94MW N94BH
18
18GY 18GY 16GY

24 3 18
A94BZ M94MU N94BF
WSS_DL+ 15
18OR 18GY 16GY

* W/ 4 CHANNEL AIR ABS


# W/ 6 CHANNEL AIR ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 005

Figure 158 WABCO Air ABS with ATC (Continued)

158
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.6. BENDIX AIR ABS 6CH WITH ATC, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX AIR ABS 6CH W/ATC
NAVISTAR, INC.

BS6 ECU CONN 1


(1348)
#A14AN A14K B1, BATTERY STUD
FUSE F10-A ABS FEED 8RD CH3_03
10RD
RIGHT SECTION (5710L/571ML)
(464M)
A94P A14AN @A14AN A14K B1, BATTERY STUD
BATTERY 16
12GY 2 10RD 10RD 6RD CH3_06
1 A
30A

I1 IGNITION ADAPTER
FUSE F10-B
(494M)
RIGHT SECTION
(464M) J
A94KA 3 4 A13W
IGNITION 3
18PK 14PK
5A

*A94CG
RETARDER 17
16GY HILL START
AID LAMP
A
(580M) A13F
A 12PK
*A94CF
16PK
A13H IGNITION
B RELAY R1
ABS WL A94-GL2 12PK
12 (462M)
GND 16WH
CH3_09
BLINK CODE SWITCH
(511M) RIGHT SIDE ABS
CLUSTER WARN
A94-GL
6 (420M) LAMP
16WH
5
A94E
4 18GY
15
TRAC
A94H
ABS WL 18 CNTL
16GY
LAMP
BLINK CODE 14
GROUND A94BD
(354B) 18GY
3 R1,IGNITION
RELAY
(A13B)
FUSE F8-A (462M)
(463M) CH3_08

@A13V 1 2 A14D B1/B2


A28C BATTERY
16PK 10RD
TRAILER 18TN 10A STUD
A94T
ABS WL 2 (1413F/156F)
18GY FUSE F4-A (462M)
CH03_02,01
#A13V 1 2 A13B A13 KEY
A28D
ATC OFF-ROAD 16PK 12PK 12PK SWITCH
18TN
SWITCH 10A
(40M)
(1350) CH3_08
LEFT SIDE CLUSTER
(423M)
A94-GB

1 12
18WH

TRAILER ABS
3 14 LAMP
4

ATC LAMP/ A94BE 5 L2 PANEL LIGHT ADAPTER


ATC ORS 6 6
18GY (504M)
8 7 G
A62AJ
16DKBL

A
A62AE
16DKBL
G1 GROUND ADAPTER
(453M)
A62S A62A PANEL SWITCH
C 16DKBL 16DKBL (425M)
A11-GR
CH3_21
16WH
A RIGHT CAB
A11-GA A11-G GND STUD
12WH 8WH (53F)
* W/ HSA (ULTRASHIFT TRANSMISSION)
# W/ ENGINE BRAKE
@ N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 006

Figure 159 Bendix Air ABS 6CH with ATC.

159
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.7. BENDIX AIR ABS 6CH WITH ATC (CONTINUED), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX AIR ABS 6CH W/ ATC (CONT)
NAVISTAR, INC.

ABS CONTROL FORWARD/CENTER BENDIX RIGHT


MODULE CHASSIS WHEEL SPEED
ABS DASH CENTER/REAR
(1348) INTERCONNECT SENSOR
CONNECTOR CHASSIS
(8953F/8953M) (9503/9503D/9511/9527)
(9800F/9800M)
#A94BX (471/471M)
18YL
23 3 18 1
A94BY M94BF N94BF R94BF
WSS_DR+ 10
18DKBL 16OR 16GY 16GY

22 4 19 2
A94BX M94BH N94BH R94BH
WSS_DR- 11
18YL 16GY 16GY 16GY
#A94BY
18DKBL

WABCO AUTO TRACTION


CONTROL SOLENOID
(9515 / 9515C)
21 6 24
TCV_DA_ *A94BW A94BN N94BN R94MN
4
CMN 18DKBL 16GY 16GY 18GY
2
20
*A94BV
TCV_DA 5
18BN

1
5 23
A94BM R94MM 6X4 BENDIX
N94BM
16GY 18GY AUTO TRACTION
16GY
CONTROL
(9505A/9505D)

R94BN
2
16GY
DATA LINK
(137M)
R94BM
A94-GA 1
AYL5(+) 16GY
ECM GROUND 1 12WH C
18YL

AGN5(-)
D
18GN

ECM J1939 BACKBONE


GND (100)
(354A)
A
A4(+)
18YL
A3(+)
18YL
C
A4(-)
18GN
AGN3(-)

A3(-)
AYL3(+)

18GN
18GN
18YL

ABS DASH J1939 ENGINE


CONNECTOR DATA LINK
(471) (8951)

11
A1(+) A2(+) M5U(+)
J1939_HI 8 A
18YL 18YL 18YL
13
A1(-) A2(-) M5U(-)
J1939_LO 7 C
18GN 18GN 18GN

DATA LINK POS


J1587_A A98J(+)
14 (514M-D)
16BK
CH03_15

A98K(-) DATA LINK NEG


J1587_B 13 (515M-D)
16BK
CH03_15

* W/ AUTO TRACTION CONTROL

# W/ HSA

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 007

Figure 160 Bendix Air ABS 6CH with ATC (Continued)

160
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.8. BENDIX AIR ABS 6CH WITH ATC (CONTINUED), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX AIR ABS 6CH W/ATC (CONT)
NAVISTAR, INC.

ABS6 ECU
CONN 3 HILL START AID
(1360) SWITCH
(445)

A94-GC 1
16WH 2

3
4

A94CC 5 L2 PANEL LIGHT ADAPTER


HSA DISABLE 1 6
16GY (504M)
8 7 C
A62AK
16DKBL

A
A62AE
16DKBL
G1 GROUND ADAPTER
(453M)
A62S A62A PANEL SWITCH
H 16DKBL 16DKBL (425M)
A11-G
CH3_21
16WH
A
A11-GA A11-G
12WH 8WH

RIGHT CAB
GND STUD
(53F)

ABS DASH
CONNECTOR
(471)

A94CD
HSA SOL 2
16GY
34

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 008

Figure 161 Bendix Air ABS 6CH with ATC (Continued)

161
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.9. BENDIX AIR ABS 6CH WITH ATC (CONTINUED), P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS 6CH W/ATC (CONT)
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 009

Figure 162 Bendix Air ABS 6CH with ATC (Continued)

162
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.10. ABS – BENDIX AIR 6S / 6M (6 X 4) P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS-BENDIX AIR 6S/6M (6X4)
NAVISTAR, INC.

WABCO 6S/6M L FR
REAR MODULATOR
(9536)
ABS #3 WABCO/BENDIX 6-CHANNEL ABS
(1360) 6 CHANNEL INLINE CONN
RSP DASH CONN
ABS CTR/FWD REAR/ CENTER
(471A/471AM)
(8953F2/8953M2) (9516M)
P 2 2
PMV DA A94CJ M94BZ N94BZ R94BZ R94BZA
RIGHT REL 6 16GY 16GY 18GY
18LTGN 18GY 2

PMV DA A 1 1
#M94BY N94BY R94BY R94BYA 1
RIGHT HLD A94CH
4 16GY 16GY 18GY
18LTBL 18GY
*M94BY
16GY
LEFT REAR Q 3 3
A94BG #M94BP N94BP R94BP R94BPA 3
MOD INLET 7
18PL 16GY 16GY 18GY 18GY
*M94BP
16GY

WABCO/BENDIX 6-CHANNEL ABS WABCO 6S/6M L FR


6 CHANNEL INLINE CONN REAR WHEEL
ABS CTR/FWD REAR/ CENTER SPEED SNSR(HTB)
(8953F2/8953M2) (9516M) (9537)

W 4 4 1
WSS DA A94CS M94BQ N94BQ R94BQ R94BQA
11
LEFT (+) 18OR 16GY 16GY 18GY 18GY

WSS DA X 5 5 2
A94CT M94BR N94BR R94BR R94BRA
LEFT (-) 14
18GY 16GY 16GY 18GY 18GY

BENDIX RR RIGHT
MODULATOR
(9504A/ 9524)
BENDIX SIX CHANNEL
BENDIX 6CHANNEL ABS INLINE CONN
ABS CTR/FWD (9516M)
(8953F2/8953M2) CENTER CHASSIS
#M94BU B
T 16GY 6
PMV DA 6
A94CN *M94BS N94BS R94BS
RIGHT REL 13 16GY
18BK 16GY 16GY A
R 7 7
LEFT REAR A94CK M94BT N94BT R94BT
9
MOD INLET 18RD 16GY 16GY 16GY
C
S
PMV DA A94CM #M94BS
10
RIGHT HLD 18BN 16GY 8 8
*M94BU N94BU R94BU
16GY 16GY 16GY

BENDIX RR RIGHT
WHEEL SPEED SENSOR
(9503D/9525)

U 9 9 1
WSS DA A94CP N94BV R94BV
12 M94BV
RIGHT (+) 18DKBL 16GY 16GY
16GY
V 10 10 2
WSS DA A94CR M94BW N94BW R94BW
15 16GY
RIGHT (-) 18YL 16GY 16GY

* W/BENDIX 6 CHAN AIR ABS


# W/WABCO 6 CHAN AIR ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 010

Figure 163 ABS – Bendix Air 6S / 6M (6 x 4)

163
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.11. BENDIX AIR ABS WITH ATC, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS W/ ATC
NAVISTAR, INC.

IP/ FORWARD
ABS6 ECU
CHASSIS HARNESS
CONN 2
(*1000/471M)
(1349)
(#471)

9
PMV_SL_REL A94BL M94A B
3
18RD 18GY

8
A94BK M94 A
PMV_SL_CMN 2
18BK 18GY
10 BENDIX
A94BM M94B LEFT ABS
PMV_SL_HLD 1
18BN 18GY MODULATOR
C
(8500)

6
PMV_SR_CMN A94BH M94J B
6
18LTGN 18GY

5
A94CB M94H A
PMV_SR_REL 7 18PL 18GY
BENDIX
7
A94BJ M94K RIGHT ABS
PMV_SR_HLD 4
18LTBL 18GY C MODULATOR
(8501)

4 1
A94BF M94C
WSS_SL+ 5 BENDIX LEFT
18OR 18GY
FRONT AIR ABS
3 2 SPEED SENSOR
A94BC M94D
WSS_SL- 8 (8502)
18GY 18GY

1 1
WSS_SR- A94BA M94E
14 BENDIX FRONT
18DKBL 18GY
AIR ABS
2 2 SPEED SENSOR
WSS_SR+ A94BB M94F (8503)
11
18YL 18GY

* W/4 CHANNEL AIR ABS


# W/6 CHANNEL AIR AB S

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 011

Figure 164 Bendix Air ABS with ATC.

164
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.12. BENDIX AIR ABS WITH ATC (CONTINUED), P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX AIR ABS W/ATC (CONT)
NAVISTAR, INC.

BENDIX 6S/6M L RR
REAR WHEEL SPEED SENSOR(HTB)
(9502B/9522)

ABS #3 BENDIX 6-CHAN ABS BENDIX 6-CHAN ABS


RSP DASH CONN FWD/CTR CTR/REAR
(1360)
(471A/471AM) (8953F2/8953M2) (9516M)
A 1 1
4 A94CH #M94BY N94BY R94BY B
18LTBL 16GY 16GY 16GY
*M94BY
16GY A
P 2 2
6 A94CJ M94BZ N94BZ R94BZ
18LTBL 16GY 16GY 16GY
*M94BP
16GY
Q 3 3
#M94BP N94BP C
7 A94BG R94BP
18PL 16GY 16GY 16GY

BENDIX 6S/6M L RR
REAR WHEEL SPEED SENSOR(HTB)
(9523/9501D)

W 4 4 1
A94CS M94BQ N94BQ R94BQ
11
18OR 16GY 16GY 16GY

X 5 5 2
A94CT M94BR N94BR R94BR
14 16GY 16GY
18GY 16GY

BENDIX 6S/6M R RR
REAR MOD CHTB
(9524)

S 6 6
A94CM #M94BU N94BS R94BS B
10
18BN 16GY 16GY 16GY
*M94BS
16GY 7 7 A
R
A94CK M94BT N94BT R94BT
9
18RD 16GY 16GY 16GY
*M94BU
16GY
T 8 8 C
A94CN #M94BS N94BU R94BU
13
18BK 16GY 16GY 16GY

BENDIX 6S/6M R RR
REAR WHEEL SPEED SENSOR(HTB)
(9525)

U 9 9 1
A94CP M94BV N94BV R94BV
12
18DKBL 16GY 16GY 16GY

V 10 10 2
A94CR M94BW N94BW R94BW
15
18YL 16GY 16GY 16GY

* W/BENDIX 6 CHAN AIR ABS


# W/WABCO 6 CHAN AIR ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 012

Figure 165 Bendix Air ABS with ATC (Continued)

165
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.13. BENDIX ADVANCE AIR ABS, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
BENDIX ADVANCE AIR ABS

STEERING WHEEL ABS-6RSP


POSITION SENSOR SPLICE PACK
(1363) (1369)

A94SB
1 J
20GY

A94SA
2 C
20GY

A94SC
3 F
20GY

A94SD
4 M
20GY

ADVANCE ABS-6
ECU CONN 4
(1361)

A94SAA
CAN_SEN_SPL 11 A
18GY

A94SBA
CAN_SEN_CMM 10 G
18GY

A94SCA
CAN_SEN_HI 8 D
18GY
A94SDA
CAN_SEN_LO 7 K
18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 013

Figure 166 Bendix Advance Air ABS.

166
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.14. BENDIX ADVANCE AIR ABS (CONTINUED), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX ADVANCE AIR ABS (CONT)
NAVISTAR, INC.

IP/FORWARD FORWARD/CENTER
ABS-6RSP SPLICE
CHASSIS CHASIS YAW SENSOR
(1369)
(471A/471AM) (8953F/8953M) (9511 / 9511A)

B 13 1
A94SAB M94SAB N94SAB
B
18GY 18GY 18GY
L 21 2
A94SCB M94SCB N94SCB
E
18GY 18GY 18GY
C 14 3
A94SBB M94SBB N94SBB
H
18GY 18GY 18GY
M 22 4
L A94SDB M94SDB
N94SDB
18GY 18GY
18GY

ABS 6 PRESSURE
ABS 6 PRESSURE SENSOR
SENSOR (4X2)/(6X4)
(9510F/9510M) (9510/9510A)

A
R94SZC
A
18GY
B
R94SVC
B
18GY
C
R94SH
C
18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 014

Figure 167 Bendix Advance Air ABS (Continued)

167
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.15. BENDIX ADVANCE AIR ABS (CONTINUED), P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX ADVANCE AIR ABS (CONT)
NAVISTAR, INC.

ABS 6 ECU ABS DASH


(1360) #A94CE CONNECTOR
CH10_16 16GY (471-471M)
48
#A94SE #M94SE
18GY 18BN
ADVANCE ABS-6
CONTROL MODULE RSP DASH
(1361) CONNECTOR
*(471AF/471AM) ABS PRIMARY
#(471A) AIR TRANSDUCER
(1365)
A
*A94SE M94SE
PS_SIG 1 2
18GY 18BN 3
M94SVD2
18LTGN
2
M94SZD2
18YL
1

LOCATED AT
FOOT VALVE
UNDER CAB

FORWORD TO CENTRE CHASSIS ABS 6 PRESSURE


INTERCONNECT SENSOR
(8953F/8953M) (9501F)
#A94SH E 15
M94SH N94SH
PS_SIG 3 3
18GY 18BN 16GY
C
N 23
#A94SVD M94SVD M94SVD3 N94SVD
PS_SPL 4
18GY 18GY 18GY 16GY
O B
#A94SZD M94SZD M94SZD3 24 N94SZD
PS_CMM 1
18GY 18GY 18GY 16GY A

ABS SECONDARY
AIR TRANSDUCER
(1366)

M94SZD1
18LTBL
1
M94VZD1
18WH
D 2
#A94SF M94SF
PS_SIG 2 5
18GY 18BOR 3

LOCATED AT OUTSIDE
RIGHT DASH PANEL

BENDIX
TRAILER
FWD TO CTR CHASSIS MODULATOR
INTERCONNECT (9513)
(8953F/8953M)

K 20
PMV TRLR #A94SN M94SN N94SN
12 B
COMMON 18GY 16RD 16GY
J 19 A
PMV TRLR #A94SM M94SM N94SM
9
RELEASE 18GY 16BK 16GY

H 18 C
#A94SL M94SL N94SL
PMV TRLR 6
18GY 16BN 16GY
HOLD

* W/ 4 CHANNEL AIR ABS


# W/ 6 CHANNEL AIR ABS
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 015

Figure 168 Bendix Advance Air ABS (Continued)

168
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.16. BENDIX ADVANCE AIR ABS (CONTINUED), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX ADVANCE AIR ABS (CONT)
NAVISTAR, INC.

ABS 6 ECU
RSP DASH FORWORD TO BENDIX TRAILER
(1360)
CONNECTOR CENTER CHASSIS TRACTION CONTROL
*(471AF/471AM) INTERCONN (9512)
#(471A) (8953F/8953M)

F 16 1
A94SJ M94SJ N94SJ
TCV_SA 5 18GY 16GY 16GY

G 17
*A94SK M94SK N94SK
TCV_SA_CMN 3 16GY 16GY
18GY 2

ABS DASH CONN


(471/471M)

A94CE 48 ABS PRIMARY


M94SE
16GY 18BN AIR TRANSDUCER
(1365)
CH10_15

* W/ 4 CHANNEL AIR ABS


# W/ 6 CHANNEL AIR ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 016

Figure 169 Bendix Advance Air ABS (Continued)

169
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.17. TRAILER CONNECTION WITH FOUR WHEEL TRAILER FRAME MOUNTED, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER CONNECTION W/ FOUR WHEEL TRAILER
NAVISTAR, INC.
FRAME MOUNTED

CAB
GROUND ADAPTER *A14K
(456M) 8RD
FUSE F9-B (463M)
B 4 B1, BATTERY
A11-GX #A94AH 3 A14D #A14K
STUD
18WH 10GY 10RD 6RD
(55F)
A 30A
A13-GCP
14WH FUSE F10-A (464M)
B1, BATTERY
A11-GC

*A94AH 1 2 A14CP
10WH

STUD
10GY 10RD
CH3_03
15A

5 1

A11-GB 86
30
8WH ABS
TRAILER
RIGHT CAB RELAY
GND STUD 87 (152M)
(53F) 87A
85
2 3 4 CAB TRAILER LIGHT
KEY SWITCH
(40M) A13 A13CP TAIL RELAY R9
CH3_08 12PK 14PK (464M)
CH09_02
STOP LIGHT RELAY
R10 (464M) TRUCK BODY
CH9_14 A JUNCTION BLOCK
(43M)

LEFT TURN RELAY R11


(464M)
CH09_14

RIGHT TURN RELAY R12


(464M)
A94AF

CH9_14
A58S
12BN

A56C

A57C
12OR
120R
A70C

10BN
10GY

A68B
10OR

TRAILER SOCKET CONN #1


(575) TRAILER
TRAILER TRAILER SOCKET
SOCKET #2
A68A1 A C B SOCKET #1 A B C CONN #2
B (923M)
10BN (922F) (576)
A94AF A58A
C A
10GY 12BN
A70C A56D
A B
100R 12OR
A70C
10RD

A57D
C
12OR
A94AF

12BN
A68B
10GY

A58R
12BN

A56C
120R

A57C
12OR

A11-GAL
8WH
A11-GN
8WH

WH RD BL BN BK YL GN

TRAILER SOCKET
(577)

TRAILER SOCKET
GROUND
(578) * W/ EATON DM2 XMSN
# W/ AUTO XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 017

Figure 170 Trailer Connection with Four Wheel Trailer Frame Mounted.

170
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.18. TRAILER CONNECTION WITH TRAILER LIGHTING CABLE 808TGN, P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER CONNECTION W/ TRAILER LIGHTNING
NAVISTAR, INC. CABLE 808TGN

G4 N/ENG BRAKE *A14K


GROUND ADAPTER 6RD
(456M) FUSE F9-B (463M)
B1, BATTERY
B 3 4
A11-GX A94AH A14D #A14K STUD
18WH 10GY 10RD 6RD (55F)
30A

A13-GCP
A

14WH
FUSE F10-A (464M)
A94AH 1 2 A14CP B1, BATTERY
STUD

A11-GC
10GY 10RD

10WH
30A CH3_03

5 1 W/ENG BRAKE

86
30 ABS
A11-GB TRAILER
8WH RELAY
87 (152M)
RIGHT CAB 87A CHASSIS CONN
85
GND STUD (3M-H) STOP, TAIL & TURN
(53F) 2 4 A71ZC N71 (9303/9303A/9303F)
16OR 14OR CH09_15
KEY SWITCH ENGINE CONN
A13 A13CP
(40M) (2M-H)
12PK 14PK (7500W)
CH03_08 A71A K71A
16OR 16OR CH09_01

CAB & TRAILER LIGHT TAIL


RELAY R9
A71ZB

RIGHT TURN RELAY R12


16OR

(464M)
(464M) CH9_02
CH09_14
STOP LIGHT RELAY
LEFT TURN RELAY R11
R10 (464M)
(464M)
CH9_14
CH09_14

TRUCK BODY JUNCTION


A
BLOCK
(43M)
A94AF
A58S

10GY
12BN
A56C

A57C

10BN
A70C
A68B
12OR

12OR

10OR

TRAILER SOCKET #2 A B C TRAILER SOCKET #1


C B A
(923F/923M) (922M/922F)
A57C
12OR
A56C
12YL

A94AF

A70C

A58S
12BN

12BN
10OR

A68B
10OR

B A A B A B

AUX TRAILER AUX TRAILER AUX TRAILER


CONN SOC CONN SOC CONN
(1M) (2M) (3F)

TRAILER SOCKET
GROUND A11-GT TRALER SOC GND
(419F) 10WH (578F)
(INSIDE CAB)

* W/ EATON DM2 XMSN


# W/ AUTO XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 018

Figure 171 Trailer Connection with Trailer Lighting Cable 808TGN.

171
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.19. TRAILER CONNECTION WITH 4092 (TRACTOR), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER CONNECTION W/4092 (TRACTOR)
NAVISTAR, INC.

B1, BATTERY
STUD
(55F)

G4 N/ENG BRAKE *A14K


GROUND ADAPTER 8RD
(456M) FUSE F9-B (463M)
B 3 4
A11-GX A94AH A14D #A14K
18WH 10GY 10RD 6RD
30A

A13-GCP
A

14WH
FUSE F10-A (464M)
A94AH 1 2 A14CP B1, BATTERY
STUD
A11-GC
10GY 10RD

10WH
30A CH3_03

5 1 W/ENG BRAKE

86
30 ABS
A11-GB TRAILER
8WH RELAY
87 (152M)
87A
85
2 4
RIGHT CAB
GND STUD KEY SWITCH A13 A13CP
(53F) (40M) CH3_08 12PK 14PK CAB & TRAILER LIGHT TAIL
RELAY R9 (464M) CH9_02
RIGHT TURN RELAY R12
(464M) CH9_14
STOP LIGHT RELAY
R10 (464M)
LEFT TURN RELAY R11 CH9_14
(464M) CH9_14

TRUCK BODY JUNCTION


BLOCK A
(43M)
A94AF
10GY
A58S
12BN
A56C

A57C

10BN
A70C
A68B
12OR

12OR

10OR

TRAILER SOCKET #2 TRAILER SOCKET #1


A B C C B A (922F/922)
(923F/923)

TRAILER SOCKET TRAILER SOCKET


12YL
12BN

12LTGN

CONN #1
AYL

CONN #2
ABN

10RD
10GY

12BK
ARD
AGY
AGN

ABK

(576) (575)

A57DA A94AH
C C
12OR 10GY
A58AA A70CA
A A
12BN 10OR
A56DA A68AB
B B
A94AF
12BN

A57D
12OR

12OR

12OR
A56D
A58A

A70C

10BN
10GY

10OR
10BN
A68A

A11-GAL
8WH

WH BK YL GN BL BN RD

TRAILER SOCKET
(112)

TRAILER SOC
GND
(578)

* W/ EATON DM2 XMSN


# W/ AUTO XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 019

Figure 172 Trailer Connection with 4092 (Tractor)

172
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.20. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO
NAVISTAR, INC.

WABCO FRONT
LEFT AIR ABS
ABS6 ECU CONN2 ABS DASH CONN SPEED SENSOR
(1349) (471/471M) (8506)

3 1
WSS_SL(-) A94BC M94MC
8
18GY 18GY

4 2
WSS_SL(+) A94BF M94MD
5
18OR 18GY

10
A94BM M94MA 2
PMV_SL_HLD 1
18BN 18GY

8
A94BK M94M 1
2
PMV_SL_CMN 18BK 18GY

WABCO LEFT
9 FRONT ABS
A94BL M94MB 3
PMV_SL_REL 3 MODULATOR
18RD 18GY
(8504)

7
A94BJ M94MJ 2
PMV_SR_HLD 4 18LTBL 18GY

5
A94CB M94MH 1
PMV_SR_REL 7
18PL 18GY
WABCO RIGHT
FRONT ABS
6 MODULATOR
PMV_SR_CMN A94BH M94MK 3
6 (8505)
18LTGN 18GY

WABCO FRONT RIGHT AIR ABS


SPEED SENSOR
(8507)

A94BA 1 1
WSS_SR(-) 14 M94ME
18DKBL
18GY

2 2
A94BB M94MF
WSS_SR(+) 11
18YL 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 020

Figure 173 Antilock Brake System with WABCO.

173
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONTINUED), P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

FWD/ CENTER
ABS-6 E CU IP/FW D CHASSIS REAR / CENTER WABCO RIGHT REAR
CONN 2 INTERCONNECT INTERCONNCT CHASSIS WHEEL SPEED SENSOR
(1349) (471/471M) (8953F/8953M) (9800F/9800M) (9508/D/E/F/9517/9535)

24 3 18 1
A94BZ M 94MU N94B F R94MF
15
18O R 18GY 16GY 18GY

25 4 19 2
A94CA M94MW N94B H R94MH
18 18GY 16GY
18GY 18GY

WABCO RIGHT REAR


WHEEL MODULATOR
(9509/A/B/C/9516/9534)
ABS CONTROL
MODULE
(1348)

23 M94MZ 8 21
*A94BY N94BK R94MK
10 18GY
18DKBL 16GY 18GY 2
#A94BX
18YL
22 9 20
*A94BX N94BJ R94MJ 1
11 M94MY
18YL 18GY 14GY 18GY
#A94BY
18DKBL
21 7 22 3
A 94B W M94ML N94BL R94M L
8 18DKBL 14GY 18GY
18GY

6-CHANNEL ABS
ABS #3 INLINE CONN WABCO RIGHT REAR
BENDIX 6 CHA NNEL RE AR/CENTER
(1360) DASH CONN WHEE L SPEED SENSOR
AB S ATR/FW D (9516M)
(471/471AM) (9508D/9508E)
(8953F2/8953M2)

V 10 10 2
A 94CR M94BW N94B W R94B WA
15 R94B W
18YL 16GY 16GY 18GY
18GY
U 9 9 1
A94CP M94BV N94BV R94BVA
12 R94BV
18DKBL 16GY 16GY 18GY
18GY

WABCO RIGHT REAR


WHEEL MODULATOR
(9509A)

R 7 7 2
A94CK M94B T N94B T R94BTA
9 R94B T
18RD 16GY 16GY 18GY
18GY
S 6 6
A94C M M94BS N94BS 1
10 R94BS R94BSA
18BN 16GY 16GY 18GY
18GY

T 8 8
A94CN M94 BU N94BU R94B UA 3
13 R94B U
18BK 16GY 16GY 18GY
18GY

* AIR ABS W/HSA


# 6-CH A DV ABS W/H SA

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 021

Figure 174 Antilock Brake System with WABCO (Continued)

174
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONTINUED), P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

ABS-6 ECU CHASSIS


FWD/CTR CHASSIS WABCO LEFT REAR
CONN-2 ABS CONN CENTER/REAR
(8953F/8953M) WHEEL SPEED SENSOR
(1349) (471/471M) (9800F/9800M)
(9506/9506D/9518)

25 1 16 1
A94CA M94BD N94BD R94MD
18
18GY 16BK 16GY 18GY

24 2 17 2
A94BZ M94BE N94BE R94ME
15
18OR 16GY 16GY 18GY

WABCO LEFT REAR REAR


WHEEL MODULATOR
(9507/9507A/9519)

18 11 14
A94BT M94BB N94BB R94MB
16
18LTBL 16LTGN 16GY 18GY 2

17 12 13
A94BS M94BA N94BA 1
17 R94MA
18PL 16LTBL 16GY 18GY

19 10 15 3
A94BU M94BC N94BC R94MC
12
18LTGN 16BK 16GY 18GY

6-CHANNEL ABS
ABS #3 RSP DASH BENDIX 6 CHANNEL INLINE CONN WABCO LEFT REAR
(1360) CONN ABS ATR/FWD REAR/CENTER WHEEL SPEED SENSOR
(471A/471AM) (8953F2/8953M2)) (9516M) (9506E/9506D/9537)

W 4 4 1
A94CS 94BQ N94BQ R94BQ R94BQA
11
18OR 16GY 16GY 18GY 18GY

X 5 5 2
A94CT M94BR N94BR R94BR R94BRA
14
18GY 16GY 16GY 18GY 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 022

Figure 175 Antilock Brake System with WABCO (Continued)

175
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONTINUED), P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

6-CHANNEL ABS WABCO 6S/6M R RR REAR


ABS #3 INLINE CONN WHEEL SPEED SNSR (HTB)
(1360) BENDIX 6 CHANNEL REAR/CENTER (9538)
DASH CONN ABS ATR/FWD (9516M)
(471A/471AM) (8953F2/8953M2)

V 10 10 2
A94CR M94BW N94BW R94BWA
15 R94BW
18YL 16GY 16GY 18GY
18GY
U 9 9 1
A94CP M94BV N94BV R94BVA
12 18DKBL R94BV
16GY 16GY 18GY
18GY

WABCO 6S/6M R RR REAR


MOD (HTB)
(9532)

R 7 7
A94CK M94BT N94BT R94BT R94BTA
9
18RD 16GY 16GY 18GY 18GY 2

S 6 6
A94CM #M94BS N94BS R94BS 1
10 R94BSA
18BN 16GY 16GY 18GY 18GY
*M94BU
16GY
T 8 8
A94CN #M94BU N94BU R94BU 3
13 R94BUA
18BK 16GY 16GY 18GY 18GY
*M94BS
16GY

* W/BENDIX 6 CHAN AIR ABS W/ATC


# W/WABCO 6 CHAN AIR ABS W/ATC

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 023

Figure 176 Antilock Brake System with WABCO (Continued)

176
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.24. BRAKE SENSOR – WEAR / STROKE, P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BRAKE SENSOR - WEAR / STROKE
NAVISTAR, INC.

REAR CENTRAL
PROGNOSTIC & LEFT FORWARD REAR
DIAGNOSTIC BRAKE STROKE (6X4)
(9801M) (8972)

E
R108E
C OUTPUT
18TN

J
R108ZB R108ZE
B ZVR
16TN 18TN

R108ZB R108VE
A V+
16TN 18TN

A
R108VB
16TN
RIGHT FORWARD REAR
BRAKE STROKE (6X4)
R108VB
(8973)
16TN

F
R108DA R108VL
A V+
18TN 18TN

R108D R108ZL
B ZVR
18TN 18TN

D
R108F
C OUTPUT
18TN

G
R108C
18TN
R108CA
18TN RIGHT REAR REAR
LEFT REAR REAR BRAKE STROKE (6X4)
BRAKE STROKE (6X4) (8975)
(8974)

R108VH R108VJ
V+ A A V+
18TN 18TN

R108ZH R108ZJ
ZVR B B ZVR
18TN 18TN

R108CA R108DA
OUTPUT C C OUTPUT
18TN 18TN

LEFT REAR RIGHT REAR


BRAKE STROKE (4X2) BRAKE STROKE (4X2)
(8976) (8977)

R108VF R108VK
A A V+
V+ 18TN 18TN

R108ZF R108ZK B
ZVR B 18TN ZVR
18TN

R108C R108D
OUTPUT C C OUTPUT
18TN 18TN

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 024

Figure 177 Brake Sensor – Wear / Stroke.

177
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.25. TIRE PRESSURE MONITOR / ANTENNA, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TIRE PRESSURE MONITOR / ANTENNA
NAVISTAR, INC.

CENTER/REAR
CHASSIS R REAR TIRE
(9801M) PRESSURE ANTENNA
(R FWD AND R REAR
TIRES - 6x4)(8984)
(R REAR TIRES - 4x2)
(8982)

R R22C 3
20TN

N R22ZC 1
20TN

P R22VC
2
20TN

L REAR TIRE
PRESSURE ANTENNA
(L FWD AND L REAR
TIRES - 6x4)(8983)
(L REAR TIRES - 4x2)
(8981)

R22VB
L 2
20TN

R22ZB
K 1
20TN

R22B
M 3
20TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 025

Figure 178 Tire Pressure Monitor / Antenna.

178
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.26. AIR SUSPENSION WITH LOAD INDICATOR, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
AIR SUSPENSION W/LOAD INDICATOR

LOAD INDICATOR
TO CENTER
C B A
CHASSIS
(9865M)
R109B
R106B

R106B
R61B
18GY

18GY
18GY

18GY
R61B
18GY

R109B
18GY

B B

C C

A A

REAR LOAD REAR LOAD


OR
INDICATOR (4X2) INDICATOR (6X4)
(9830) (9832)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 026

Figure 179 Air Suspension with Load Indicator.

179
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.27. CUSTOMER SUPPLIED LIGHTS, P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CUSTOMER SUPPLIED LIGHTS
NAVISTAR, INC.

CUSTOMER SUPPLIED
LIGHT
GND SPLICE PACK
(9900)
(1010)

D
R10-GP
A
16WH

B
A
REAR / CENTER CHASIS GROUND
CHASSIS ADAPTER
(9800M) (8803)

5 B
R10-G N10-G
16WH 12WH

A
R58AC
12
16BN N11-GA
10WH

(4006)
CENTER GND
(LOCATED ON LEFT SIDE
DASH POST GND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 027

Figure 180 Customer Supplied Lights.

180
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.28. VEHICLE SENSOR MODULE, P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF VEHICLE SENSOR MODULE
NAVISTAR, INC.

LEFT REAR REAR / CENTER


BRAKE WEAR PROGNASTIC & DIAGNOSTICS
SENSOR (6X4) (9801M)
(8964)

C
[RURRL1] R107C
1
18BK 18TN

[RURRL2] R107CD
2
18BK 18TN

RIGHT REAR
BRAKE WEAR S
SENSOR (6X4)
(8965)

R107-GD
18TN

R107-GD
18TN
2 [RURRR2]
18BK

[RURRR1]
1
18BK

R107C
18TN
LEFT REAR
BRAKE WEAR
SENSOR (4X2)
(8966)

[RTRRL1]
1
18BK

[RTRRL2] R107CD
2 18BK 18TN

RIGHT REAR
BRAKE WEAR
SENSOR (4X2)
(8967)

2 [RTRRR2]
18BK

[RTRRR1]
1
18BK

B
LEFT FORWARD
BRAKE WEAR SENSOR (6X4)
(8962)

H
[RURFL1] R107B
1
18BK 18TN

[RURFL2]
2
18BK
R107-GC
R107BC
18TN

18TN

RIGHT FORWARD
BRAKE WEAR SENSOR (6X4)
(8963)

[RURFR2]
2
18BK

[RURFR1]
1 18BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 028

Figure 181 Vehicle Sensor Module.

181
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.29. TRAILER AUX SWITCH, P. 29

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER AUX SWITCH
NAVISTAR, INC.

TRAILER AUX
SWITCH
(418M)

L4 PANEL
GND ADAPTER
A72-G
1 (506M)
18WH
CH03_18
A62-GBL
18WH
L1 PANEL
8 LIGHT
ADAPTER
A62BL
7 (503M)
18DKBL
CH3_21

A1 ACC
ADAPTER
(499M)
FUSE F10
(464M)
E
A72E A72D
5
16OR 16OR
3 4 F
A92AM
12GY
5 6
FUSE F10
(464M) TRAILER ABS
WARNING LIGHT
(1250)
AUX TRAILER
SOCKET
(974F) A94AL
B
12GY

A94AK
B A
12GY

A
TRAILE RAUX
CIR RELAY
(201M)

87A

3 1

A72C 4
87
12OR
G3-GND
ADAPTER A72-GA 2
(455M) 18WH
CH03_18 86
85

5
A72F
6
16OR
FUSE F10
(464M)
B2 BAT STUD A12B A72B
(882F) 10LTBL 12OR
2 1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 029

Figure 182 Trailer AUX Switch.

182
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.30. TRAILER SOCKET AUX 7-WAY, P. 30

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET AUX 7-WAY
NAVISTAR, INC.

SOCKET
(981F)

A56AA
B
12OR
A57AA
12OR C

A58R
A
12BN

AUX TRAILER SOCKET CAB/SLEEPER


(975F) HARNESS
(980M)

A56AB A56C
YL B
12OR 12OR

A57AB A57C
GN C
12OR 12OR

A58AA A58S
BK A
12BN 12BN

CAB/SLEEPER
HARNESS
(979F)

A68AB A68B
BN B
10BN 10BN

A70AB A70C
RD A
10OR 10OR

A94AF
10GY STD TRAILER
SOCKET
(982M)

AUX TRAILER
SOCKET HARNESS
(974F)

#A72C
BL A
12OR
AUX
TRAILER BLACK
SOCKET A
12BK
AUX TRAILER HARNESS
SOCKET (974M) B
(1246M)

*A72C
A
12BK

A94AK
B
12WH

* W/PRO-SLEEPER
# W/AUX 7-WAY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 030

Figure 183 Trailer Socket AUX 7-Way.

183
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.31. TRAILER SOCKET CONNECTIONS, P. 31

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET CONNECTIONS
NAVISTAR, INC.

TRAILER SOCKET
CONN #1
TRAILER SOCKET
(575)
(112)

A68A B
BN 10BN

A70C A
RD
100R

BL A94AF C
10GY

A11-GAL TRAILER
WH
8WH SOCKET TRAILER SOCKET
GND CONN #2
(578) (576)

GN A57D C
120R

YL A56D B
120R

A58A
BK A
12BN

CAB/SLEEPER HARNESS
STD TRAILER
CONN
SOCKET CONN
(1244F)
(1245M)

A70C
A A
100R

A68B
B B
10BN

A94AJ A72C
C C
10LTBL 120R

AUX TRAILER
ISO TRAILER SOCKET
SOCKET
INSTR PANEL CONN
(975F)
(1246F)

BL A

A94AK
YL B
12YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 031

Figure 184 Trailer Socket Connections.

184
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.32. TRAILER SOCKET – BOC AND EOF, P. 32

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET - BOC AND EOF
NAVISTAR, INC.

DAY CAB RAILOR SOC#2


(318F)

N94W TRAILER
B
10DKBL SOCKET 1
(4X2/6X4)
N70W
A (9790M/9790MA)
10RD TRAILER
CONNECTOR 1
(9715M/9715F)
SHORT SLEEPER TRAILER
SOC#2 (318F1) C
R94W C
10DKBL
N94W N94W
B
10DKBL 10DKBL
A
N70W R70W
A A
10RD 10RD
N70W
10RD
B
N68W R68W
12BN B
LONG SLEEPER TRAILER 10BN
SOC#2 (318F2)

N94W
B
10DKBL

N70W
A
10RD

DAY CAB TRAILER


SOC#1 (316M)

N68W
D
12BN
TRAILER
N56W SOCKET 2
B
12YL (9789F/9789FA)
N57W
C 12LTGN TRAILER
CONNECTOR 2
N58W
A (9716F/9716M)
12BK
B
R56W
B
SHORT SLEEPER TRAILER 10YL
SOC#1 (316M1)

N68W
D C
12BN
R57W C
N56W 10LTGN
B
12YL

N57W
C 12LTGN A
R58W
A
N58W 10BK
A
12BK

LONG SLEEPER TRAILER


SOC#1 (316M2)

N68W
D 12BN

N56W
B
12YL

N57W
C 12LTGN

A N58W
12BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076121 032

Figure 185 Trailer Socket – BOC and EOF.

185
ELECTRICAL CIRCUIT DIAGRAM MANUAL

TRANSMISSION CONTROL MODULE (CHAPTER 11)


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (IBB ENGINE), P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
NAVISTAR, INC. (IBB ENGINE)

EATON GEN3 TCM


EATON/DASH JUMPER
(7105)
(1190)

K3BA(+)
J1587 + 10 B
18DKBL

J1587 - 11 K3BA(-) C
18GY

IGNITION 35 K13A H
POWER 14PK

K17B
START_EN+ 32 G
18PK

K17-GC
START_EN- 4 18WH A
K17-GC
18PK
26 K17C E
LATCH
18PK
K17C
16PK

TCM FUSE
(1262)
BATTERY + K14A K14AS POWER STUD
38 12RD 12RD
MEIIR (1191)
A B
CONTACT

XMSN FUSE
(8103)
K14A K14AS
TCM POWER
12RD 12RD
A B (1001)

K10-GE
36
12WH

HARNESS GND
(6314)

K10-GE ECA
K11-G (7501)
14WH 10WH CH03_05

K11-GA
8WH

ECA
GROUND
(4007)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 001

Figure 186 Eaton Autoshift and Ultrashift Transmission (IBB Engine)

186
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (IBB ENGINE)


(CONTINUED), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
EATON AUTOSHIFT AND ULTRASHIFT
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRANSMISSION (IBB ENGINE)(CONT)
NAVISTAR, INC.

EATON GEN3 TCM EATON/DASH


(7105) JUMPER
(1190)

#K92J
25 D
18TN

27 K5TC(-)
M
18GN

31 K92ER
F
18TN

K5TC(+)
28 N
18YL

K92DL J
19
20TN

33 K92DM K
20TN

K92EG L
24
18TN

K5V(-) K5TB(-) J1939


2 18LTGN 18GN TERMINATING
K5V(+) K5TB(+) RESISTOR
3 18LTGN 18GN (7110)
CH3_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 002

Figure 187 Eaton Autoshift and Ultrashift Transmission (IBB Engine) (Continued)

187
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.3. ALLISON TRANSMISSION, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION
NAVISTAR, INC.

ALLISON TRANS
DASH CONN BULKHEAD
(105M) (7250)

K111
1 1
18OR

K155
2 2
18WH

K177
3 3
18LTGN

K112
4 16
18PK

K136
5 4
18OR

K152
6 5
18LTGN

K171
7 6
18YL

K174
8 8
18LTBL

K133
9 9
18YL

K151
10 10
18WH

K137
11 12
18WH

K116
12 15
18LTBL

K158
13 19
18LTGN

K131
16 11
18YL

K154
20 18
18TN

K176
21 20
18YL

K119
25 17
18LTBL

K178
36 7
18WH

ENGINE SPEED
SENSOR
(7603)

K159
14 A
18TN

K139
15 B
18OR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 003

Figure 188 Allison Transmission.

188
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.4. ALLISON TRANSMISSION (CONTINUED), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 11


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (CONT)
NAVISTAR, INC.

ALLISON
DASH CONN OUTPUT SENSOR
(105M) (7608)
A
K160
22
18YL

B
K140
23
18LTGN

TURBINE SPEED SENSOR


(7615)
B
K120
18
18LTBL

A
K180
19
18OR

K98GN4 K98GN EOF SHIFTER


42 (100M3)
18GN 18GN
CH11_06
K98GN5
18GN J1439 ALLISOS DIAG
K98YL5 (1095F)
18YL CH03_14

98YL4 K98YL EOF SHIFTER


43
18YL 18YL (100M3)
CH11_06
98YL4 K92-G
18YL 14TN XMSN ECU
(480F)
CH7_24

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 004

Figure 189 Allison Transmission (Continued)

189
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.5. AUTOSHIFT TRANSMISSION, P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUTOSHIFT TRANSMISSION
NAVISTAR, INC.

BENDIX AIR ABS6 W/HD AUTO XMSN

ABS XMSN SIGNAL RELAY ABS XMSN INTERRUPT


(1084M) (1085M)

A94KP
4 A
18TN
A63-GG
1 B
18TN

A62VT ABS 6ECU CONN #1


5 (1348)
16GY
CH10_03
FUSE F10
(464M) ABS 5ECU CONN #1
A92ST A94-KA
2 (1348)
14GY 4 18PK
3 CH10_06,02
HILL START AID LAMP
A94CF
(580M)
18PK
CH10_06

PUSH BUTTON START W/AUTOSHIFT XMSN

PUSH BUTTON START SWITCH


G1 GND ADAPTER (41M)
(453M) KEY SWITCH
(40M) A17
A
B CH03_11 14PK
A11-GA
14WH
A17A
B
A 14PK
A11-GA
12WH
5 1
A11-G

86
8WH

30
START ENABLE RELAY
(152M)
87
87A
85 START ENABLE DIODE
2 3 4 (1032M)

A17W
A
GND STUD 16PK
(53F)
A17V
B
16PK
ENGINE CONNECTOR
(2M)
WINDSHIELD
WIPER MOTOR O START FEED
K82E A17U
(430) (509M)
16GY 16PK
CH04_17
L
STARTER K17A A17B
A
TERMINAL 16PK 14PK
(6307)
CH07_22 A17X
B
14PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 005

Figure 190 Autoshift Transmission.

190
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.6. ALLISON TRANSMISSION WITH RETARDER, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISION TRANSMISSION W/ RETARDER
NAVISTAR, INC.

XSMN BULKHEAD
EOF SHIFTER (105M)
(100M3)

K46PT
A 28
18TN

K46-G
B 29
18WH

K62SC
C 37
18LT BL

K109C
D 38
18GY

K134B
E 39
18YL

K163D
F 40
18YL

K110C
G 41
18PK

K98YL
H ALLISION
18YL
DASH CONN
(105M)
K98GN CH11_04
J
18GN CH03_14

ENGINE BR AKE
(851M)

K24BD
A 45
16GY

K24CL
B 48
16GY

K92-GV
C 46
18TN
K92-GZ K92-GV
18TN 18TN
K24BL
D 47
16GY

K98YL4
43
18YL

ECM2
K98YL2 K98YL3
(6018)
18YL 18YL
CH7_10

DEF HARNESS
INTERCONNECTION
AFTERTREATMENT
(674/674E) FUSE
(5501)
14 AFTERTREATMENT
K98YL3 K14 K14B K14C POWER
18YL 16RD 10RD 10RD (5500)
A B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 006

Figure 191 Allison Transmission with Retarder.

191
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.7. AUTOSHIFT TRANSMISSION WITHOUT ABS, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUTOSHIFT TRANSMISSON N/ABS
NAVISTAR, INC.

EATON GEN3 TCM


(7105) J1939 TERMINATING
(7110)

K5V(-) K5B(-) C
2
18GN 18GN

120
OHMS

A
K5V(+) K5B(+)
3
18YL 18YL

ABS DASH
CONN
J1939 DATA LINK (471M/471) DATALINK
(8951) (137M)

11
M5U(+) A98YL2(+) A98YL3(+)
A C
18YL 18YL 18YL

13 A98GN2(-) A98GN3(-)
M5U(-)
C D
18GN 18GN 18GN

J1939 CONN
(1239)

A98YL1(+)
18YL A

A98GN1(-)
C
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076122 007

Figure 192 Autoshift Transmission without ABS.

192
ELECTRICAL CIRCUIT DIAGRAM MANUAL

HVAC (CHAPTER 12)


12.1. AIR CONDITIONER – CAB , P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR CONDITIONER - CAB
NAVISTAR, INC.

W/ ENGINE BRAKE

FUSE F1-B (462M) A14H B2, BATTERY STUD


6RD CH3_01
3 4
A14Z A14W B2, BATTERY STUD
10RD 6RD CH3_05
10A
14LTGN N/ ENGINE BRAKE
A77T

A77W HVAC CONTROL


18LTGN (1057M)
CH12_02
1 5

86
30

AC CONTROL
RELAY 87
(144M)
85
2 ACCESSORY FEED
4
A12-GH RELAY
16WH (145M)
CH03_12
A77-GS A11-GQ A11-GF
18WH 16WH 10WH
LEFT CAB
GROUND STUD
(56F)
A77H
14LTGN
A77F HEATER CONNECTOR #2
14LTGN (162F)
CH12_03
A77R
1 5 18LTGN

86
30

AC RELAY R6
(463M) 87

85
TRAILER MARKER
3 2 LIGHTS RELAY
A77-G R8 (463M)
18WH CH09_02

A13-GT MAIN CONTROL RELAY


18WH R5 (463M)
FREON CH12_02
COMPRESSOR
(6200)
DASH / ENGINE
(2-C) B
A77C K77E
14LTGN 14LTGN
APADS K77AE
(887) 14LTGN
CH07_02,16
GROUND ADAPTER
(#6704B / *6704D)

C K77-G A
16WH

A
K10-GB K10-GA
10WH 10WH

HARNESS
GROUND
(6314A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076123 001

Figure 193 Air Conditioner – Cab.

193
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.2. HEATER – CAB, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEATER - CAB
NAVISTAR, INC.

HVAC
CONTROL
(1057M)
HEATER CONNECTOR #3
(1060M-A)
HEATER
A75BE A75BE
3 CONNECTOR #3
18LTGN 18LTGN
(1060M)
CH12_03
PANEL LIGHT
A62P
8 SWITCH
18DKBL RECIRC
(425M)
(1059M) MOTOR
CH3_21
A75BG BLOWER
7 8
18LTGN MOTOR
A75BM
10 V_ACC
AC CONTROL 18LTGN

A77W RELAY A75-GK


11 7 GND
18LTGN (144M) 18WH
CH12_01
A75BF
6 AIR DIST
18LTGN (1058M)
MOTOR
A75BR BLOWER
9 B
18LTGN MOTOR

1 A75BP A75BK
A V_ACC
18LTGN 18LTGN

A75-GL A75-GM
12 C GND
18WH #A75BC 18WH
16LTGN
*A75BC
16LTGN

RIGHT CAB
A11-G
GND STUD
MAIN 8WH
FUSE F9-D (53F)
CONTROL
(463M) (A14D)
RELAY
R5 (463M) 7 8 A13
KEY SWITCH
15A 12PK (40M)
A13BH 5 85 FUSE F8-C
10 CH03_08
18PK (463M)
86 2 (A13BB)
5 6
10A
AC RELAY
4 A13-GT
87 R6 (463M)
18WH CH12_01
FUSE F1-C A75A 1
(462M-F1-5) 14LTGN A75C HEATER CONN #1
A75BL
CH3_01,05 30 14LTGN (162F)
14LTGN
CH12_03

HEATER A75D
FUSE F1-A A75
A75M CONN #3 14LTGN
CH3_01,05 10LTGN
14LTGN (1060M)
CH12_03

30 87A 87A 30 BLOWER


1 4 1 MED-HI CONTROL
SPEED SWITCH
HIGH RELAY (1056M)
4
SPEED 87 87
14LTGN

R3 (462M)
A75B

RELAY
R2 (462M)
2 A75-GB 2 A75H C
H
10LTGN

14LTGN
14LTGN

18WH
A75F
A75T

5 86 85 85 86 5 A
A75N
MH
14LTGN
A75BH D E
ML C
14LTGN
IGNITION A13-GA
B
(161M)
CONN #1

CH12_03

18WH
HEATER

RELAY R1
(462M)
(161M)
CONN #1

CH12_03
HEATER

CH03_08
RIGHT CAB
HEADLIGHT RELAY GND STUD
R4 (462M) (53F)
CH9_09
A75-GC A50-GB A11-G
* W/ ENGINE BRAKE 18WH 18WH 8WH
# N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076123 002

Figure 194 Heater – Cab.

194
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.3. LOWERED HEATER – CAB, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LOWERED HEATER - CAB
NAVISTAR, INC.

(462M) CH12_02

CH3_08
SWITCH
(1057M) CH12_02

BLOWER CONTROL

(1056) CH12_02

(40M)

R5(463M) CH12_02
MED HI SPEED

KEY
HVAC CONTROL

HIGH SPEED

(144M) CH12_01
R3 (462M)

CONTROL RELAY
RELAY R2
CH12_02

AC CONTROL
SWITCH

R6 (463M)

R6 (463M)
12PK
RELAY

A13
A11-G

AC RELAY

AC RELAY
(A14D)

CH12_01

CH12_01
8WH

RELAY
(ABB)

MAIN
12PK
A13U
RIGHT CAB
GND STUD

10LTGN
14LTGN
18LTGN

14LTGN

14LTGN
A75BE

A75BH

A75-G
(53F)

A75F

FUSE F9-D
A75M

FUSE F8-C
10WH
A75T

(463M)
(463M)

15A
10A
HEATER
CONNECTOR #3

#A75BC 7
16LTGN 5
(1060M)

16LTGN
*A75BC

18LTGN
B B A C D

A77R
A

14LTGN
14LTGN

A77F
A77H
HEATER
CONNECTOR #1
(161M)

14LTGN
14LTGN
10LTGN

A75C
A75T
A75F

18LTGN
A75BJ
BLOWER
(209)
MOTOR
A75-G
10WH

A
14LTGN
10LTGN

A75BE
A75BH

HEATER
A B F D C E CONNECTOR #2
B (162F)
A75-GL
14LTGN

14LTGN
14LTGN
18LTGN
14LTGN
18LTGN

18LTGN

14LTGN
A75BJ

A77B
A77R

A77C
A75C
A75K

A77F
A75M
14LTGN

THERMAL
SWITCH
A B C A B C

2
CAB STPR 1
BUNK STPR
MTR
MTR

(27)
OPEN <28 -32 F
C CLOSE >34 -38 F
(IN HEATER BOX)

A LOW
HIGH PRESSURE
PRESSURE SAFETY
B SAFETY (221) (214) SWITCH
SWITCH
A A77N A77P A
RESISTOR BLOCK
18LTGN 18LTGN

B B
A77J A77E
18LTGN 18LTGN

CLOSE 375 20 PSI CLOSE <5 PSI


OPEN 150 MIN PSI MAXIMUM OPEN
(UNDER HEATER BOX) >20 5 PSI
(UNDER HEATER BOX)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076123 003

Figure 195 Lowered Heater – Cab.

195
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CONNECTOR COMPOSITE (CHAPTER 13)


13.1. CONNECTOR COMPOSITE (1 / 1F), P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A WHITE 12 WH 2033912C1 2033912C1

CONNECTOR 1669834C1
BODY LOCK 1675053C1

REMOTE SENSE FUSE


(1F)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A K7B 16 RD 3895713C1
B K7A 16 RD 3895713C1

CONNECTOR 1667639C1

FRONT END CONNECTOR


CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(1F)
A M53B 12 YL 1673748C1 0589390C1
(LOCATED ON DASH PANEL AT LEFT SIDE)
B M41C 18 LTGN 0587578C1 1652325C1
C M41D 18 LTGN 0587578C1 1652325C1
D PLUG - - - -
E M39 16 GY 0587577C1 1652325C1
F M52F 12 YL 1673748C1 0589390C1
O N M
G M52-GE 12 WH 1673748C1 0589390C1
P S T L H M97-GF 18 VT 0587578C1 1652325C1
I M70A 16 OR 0587577C1 1652325C1
R Q K J J M70 16 OR 0587577C1 1652325C1
K M58H 14 BN 0587577C1 0589391C1
A B H I L M97AL 18 VT 0587578C1 1652325C1
M M64B 14 BN 0587577C1 0589391C1
C V U G N PLUG - - - -
O PLUG - - - -
D E F
P M56 18 OR 0587578C1 1652325C1
Q PLUG - - - -
R PLUG - - - -
S M57 14 OR 0587577C1 0589391C1
CONNECTOR 0598332C1
BODY LOCK 0598333C1 T M85 16 GY 0587577C1 1652325C1
U PLUG - - - -
V PLUG - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 001

Figure 196 Connector Composite (1 / 1F)

196
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.2. CONNECTOR COMPOSITE (1M), P. 2

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AUX TRLR SOC CONN


(1M)

CAV CIRCUIT GAUGE COLOR TERMINAL


A
A A57C 12 OR 1661211C1
B A56C 12 YL 1661211C1
B

CONNECTOR 1661196C1
BODY LOCK 0598333C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


AUX TRLR SOC CONN A A53B 14 YL 0587575C1 0589391C1
(1M) B A41C 18 LTGN 0587576C1 1652325C1
B A58ZH 16 BN 0587575C1 1652325C1
C A41D 18 LTGN 0587576C1 1652325C1
D PLUG - - - -
E A39B 16 GY 0587575C1 1652325C1
F A52F 12 YL 1673747C1 0589390C1
F A52F 14 YL 0587575C1 0589391C1
G A52-GE 12 WH 1673747C1 0589390C1
M N O H* A97AF 18 VT 0587576C1 1652325C1
H% A97AL 16 VT 0587575C1 1652325C1
L T S P
H@ A97-GF 18 VT 0587576C1 1652325C1
I A70A 14 OR 0587575C1 0589391C1
J K Q R
J A70 12 OR 1673747C1 0589390C1
K A58H 16 BN 0587575C1 1652325C1
I H B A
L* A97AL 18 VT 0587576C1 1652325C1
L% A97NM 18 VT 0587576C1 1652325C1
G U V C
M A64B 14 YL 0587575C1 0589391C1
F E D N PLUG - - - -
O PLUG - - - -
P A56 12 OR 1673747C1 0589390C1
Q PLUG - - - -
R PLUG - - - -
S A57 12 OR 1673747C1 0589390C1
T A85B 16 GY 0587575C1 1652325C1
U A41C 18 LTGN 0587576C1 1652325C1
V A41D 18 LTGN 0587576C1 1652325C1
CONNECTOR 0593389C1
BODY LOCK 0598333C1
* W/ 2010 1BB ENG & W/ ALLISION XMSN &
W/ ENGINE BRAKE
% w/ INTL CEC I-6ENGINES
@ W/ EATON DM3 XMSN W/ AUTO CLUTCH
W/ CUMMINS W/ ICON

SWITCH
(1M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


6 1 A65C 16 OR 1661226C1
2 A65-GC 16 WH 1661226C1
3 PLUG - - -
2 5 4 A65N 16 OR 1661226C1
4 A71R 16 OR 1661226C1
5 A65R 18 OR 1661224C1
1 4 5 A71N 16 OR 1661226C1
6 A65P 16 OR 1661226C1

CONNECTOR 1661256C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CONN 1661256C1. B 92783V
RELEASE NO. DATE PART NO. S HE ET

92159Y 01AUG13
AE08076124 002

Figure 197 Connector Composite (1M)

197
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.3. CONNECTOR COMPOSITE (2), P. 3

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A PLUG - - 0587579C1 -
B K30 18 TN 0587578C1 3517771C1
B K30 16 TN 0587577C1 1652325C1
DASH CONN 2 C K77E 14 LTGN 0587577C1 0589391C1
(2) D* K17A 16 PK 0587577C1 1652325C1
(LOCATED ON DASH PANEL AT LEFT SIDE)
D# K17A 16 PK 0587577C1 1652325C1
D K17A1 16 PK 0587577C1 1652325C1
E K97AJ1 16 VT 0587577C1 1652325C1
O N M F K92A 16 TN 0587577C1 1652325C1
G@ K92B 16 TN 0587577C1 1652325C1
P S T L G% K71 16 OR 0587577C1 1652325C1
H@ K92-GC 16 TN 0587577C1 1652325C1
R Q K J H% K71A 16 OR 0587577C1 1652325C1
I K92-GD 16 TN 0587577C1 1652325C1
A B H I
J** K23A 18 TN 0587578C1 1652325C1
J## K23A 18 PK 0587578C1 1652325C1
C V U G
J*# K23B 18 TN 0587578C1 1652325C1

D E F K*# K23A 18 TN 0587578C1 1652325C1


K*% K23C 20 TN 0587578C1 3517771C1
L* K17A 16 PK 0587577C1 1652325C1
L# K17A 16 PK 0587577C1 1652325C1
CONNECTOR 0598332C1 L K17A1 16 PK 0587577C1 1652325C1
BODY LOCK 0598333C1 M K82C 16 GY 0587577C1 1652325C1
N K82D 16 GY 0587577C1 1652325C1
O K82E 16 GY 0587577C1 1652325C1
P K13D 16 PK 0587577C1 1652325C1
P K13D 18 PK 0587578C1 3517771C1
Q K13D4 18 PK 0587578C1 1652325C1
R K101A 20 TN 0587578C1 3517771C1
R@@ K93A 18 TN 0587578C1 3517771C1
S K82F 16 GY 0587577C1 1652325C1
T K82-GC 16 WH 0587577C1 1652325C1
U PLUG - - - -
V K31 18 TN 0587578C1 1652325C1
V K31B 16 TN 0587577C1 1652325C1

* W/2013 ISX ENG


# W/2010 MAXXFORCE 15L ENG
@ W/ALLISON,4000,4500,4700 RDS
% W/ULTRASHIFT PLUS,W/PUSH BUTTON SHIFTER
** W/AIR CONDITIONG & W/FAN OVERRIDE N/APADS
## N/AIR CONDITIONG & W/FAN OVERRIDE
@@ W/2-SPEED AXLE & N/SPEEDO WIRING
*# W/AC W/FAN OVERRIDE W/APADS
*% W/AC W/FAN OVERRIDE N/APADS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED CIRC K23B IN B 94591W
RELEASE NO. D ATE PART NO. SHEET

CAV J, K23A AND K23C IN CAV K. 92159Y 01AUG13


AE08076124 003

Figure 198 Connector Composite (2)

198
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.4. CONNECTOR COMPOSITE (2M), P. 4

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AUX TRLR SOC CONN


(2M)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A94AF 10 OR 1661211C1
B A70C 10 OR 1661211C1
B

CONNECTOR 1661196C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


ENGINE CONN
(2M) A A17EA 16 PK 0587575C1 1652325C1
B A30 18 TN 0587576C1 1652325C1
C A77C 14 LTGN 0587575C1 0589391C1
D A14EF 12 RD 1673747C1 0589390C1
E A11-GEF 12 WH 1673747C1 0589390C1
F A97EB 18 VT 0587576C1 1652325C1
F* A48B 16 GY 0587575C1 1652325C1
G A71 18 OR 0587576C1 1652325C1
H A71A 16 OR 0587575C1 1652325C1
M N O
H% A71B 14 OR 0587575C1 0589391C1

L T S P I A97ED 18 VT 0587576C1 1652325C1


J A23A 16 TN 0587575C1 1652325C1
J K Q R K A23B 16 TN 0587575C1 1652325C1
K@ A23A 16 TN 0587575C1 1652325C1
I H B A L A17B 14 PK 0587575C1 0589391C1
M A82C 16 GY 0587575C1 1652325C1
G U V C N A82D 16 GY 0587575C1 1652325C1
O A82E 16 GY 0587575C1 1652325C1
F E D
P# A13D 18 PK 0587576C1 1652325C1
P* A13D 20 PK 0587576C1 1652325C1
P& A17EF 18 PK 0587576C1 1652325C1
Q A13D4 18 PK 0587576C1 1652325C1
R A23Z 16 GY 0587575C1 1652325C1
R A23 16 TN 0587575C1 1652325C1
S A82F 16 GY 0587575C1 1652325C1
T A82-GC 16 WH 0587575C1 1652325C1
CONNECTOR 0593389C1
BODY LOCK 0598333C1 U PLUG - - 0587579C1 -
V A31 18 TN 0587576C1 1652325C1

* W/ALL CUMMINS ENGINES W/BRAZIL


& W/CUMMINS ENGINE N/BRAZIL
# W/D3B1 ENGINE
% W/DUAL SWITCHED CUSTOMER MNTG WORK LGHTS
@ W/FAN DRIVE AND OVERRIDE SWITCH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED CIRC A23A IN C 94591W
RELEASE NO. D ATE PART NO. SHEET

CAV K AT R/D 2M. 92159Y 22MAY13


AE08076124 004

Figure 199 Connector Composite (2M)

199
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.5. CONNECTOR COMPOSITE (2M1 / 2M2 / 3F), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

REFERENCE CONNECTOR
(2M1/2M2)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A PLUG - - - -
B PLUG - - - -
C PLUG - - - -
D PLUG - - - -
E PLUG - - - -
F PLUG - - - -
M N O F PLUG - - - -
G PLUG - - - -
L T S P H PLUG - - - -
I PLUG - - - -
J K Q R J K23A 16 TN 0587575C1 1652325C1
K PLUG - - - -
I H B A
L PLUG - - - -
M PLUG - - - -
G U V C
N PLUG - - - -

F E D O PLUG - - - -
P PLUG - - - -
P PLUG - - - -
Q PLUG - - - -
R PLUG - - - -
S PLUG - - - -
T PLUG - - - -
U PLUG - - - -
V PLUG - - - -
CONNECTOR 0593389C1
BODY LOCK 0598333C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

CHASSIS CONN A PLUG - - - -


(3F) B PLUG - - - -
C PLUG - - - -
D PLUG - - - -

O N M E PLUG - - - -
F PLUG - - - -
P S T L F PLUG - - - -
G PLUG - - - -
R Q K J H PLUG - - - -
I PLUG - - - -
A B H I J PLUG - - - -
K PLUG - - - -
C V U G L PLUG - - - -
M PLUG - - - -
D E F
N PLUG - - - -
O PLUG - - - -
P PLUG - - - -
CONNECTOR 0598332C1 P PLUG - - - -
BODY LOCK 0598333C1
Q PLUG - - - -
R PLUG - - - -
S A87B 16 GY 0587577C1 1652325C1
T A87A 16 GY 0587577C1 1652325C1
U PLUG - - - -
V PLUG - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 005

Figure 200 Connector Composite (2M1 / 2M2 / 3F)

200
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.6. CONNECTOR COMPOSITE (3F / 3M), P. 6

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AUXILARY TRAILAR SOCKET CONNECTOR


(3F)

CAV CIRCUIT GAUGE COLOR TERMINAL

B A A58S 12 BN 2023899C1
B A68B 12 BN 2023899C1

CONNECTOR 1661197C1

CHASSIS CONN
(3M)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A32 18 TN 0587576C1 1652325C1
B# A71P 14 BK 0587579C1 0589391C1
C PLUG - - 0587579C1 -
D A97SB 18 VT 0587576C1 1652325C1
E A56B 12 OR 1673747C1 0589390C1
F A57B 12 OR 1673747C1 0589390C1
G A68A 16 BN 0587575C1 1652325C1
M N O H A71A 16 OR 0587575C1 1652325C1
H* A71ZC 16 OR 0587575C1 1652325C1
L T S P I PLUG - - 0587579C1 -
J PLUG - - 0587579C1 -
J K Q R
K PLUG - - 0587579C1 -
L PLUG - - 0587579C1 -
I H B A
M PLUG - - 0587579C1 -
N PLUG - - 0587579C1 -
G U V C
O PLUG - - 0587579C1 -
F E D P PLUG - - 0587579C1 -
Q PLUG - - 0587579C1 -
R A32A 18 TN 0587576C1 1652325C1
S A87A 16 GY 0587575C1 1652325C1
T A87B 16 GY 0587575C1 1652325C1
U PLUG - - 0587579C1 -
V A36 18 TN 0587576C1 1652325C1

CONNECTOR 0593389C1
BODY LOCK 0598333C1 * W/ ALL CUMMINS ENG W/ BRAZIL
# W/ DUAL SWITCHED CUSTOMER MNTG WORK LGHTS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CIRC A71P AT B 92783V
RELEASE NO. D ATE PART NO. SHEET

CAV B, IN R/D 3M. 92159Y 01AUG13


AE08076124 006

Figure 201 Connector Composite (3F / 3M)

201
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.7. CONNECTOR COMPOSITE (3M / 4M), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


DASH/CHASSIS INTERCONNECT
(3M) A N32 18 TN 0587578C1 1652325C1
B PLUG - - - -
C PLUG - - - -
D PLUG - - - -

O N M E N56A 14 OR 0587577C1 0589391C1


F N57A 14 OR 0587577C1 0589391C1
P S T L G N68A 14 BN 0587577C1 0589391C1
H N71 14 OR 0587577C1 0589391C1
R Q K J I PLUG - - - -
J PLUG - - - -
A B H I K N49A 18 GY 0587578C1 1652325C1
L N49 18 GY 0587578C1 1652325C1
C V U G M PLUG - - - -
N PLUG - - - -
D E F
O PLUG - - - -
P PLUG - - - -
Q PLUG - - - -
R N32A 18 TN 0587578C1 1652325C1
CONNECTOR 0598332C1 S N87A 16 GY 0587577C1 1652325C1
BODY LOCK 0598333C1
T N87B 16 GY 0587577C1 1652325C1
U PLUG - - - -
V* N36A 18 TN 0587578C1 1652325C1
V# N36 18 RD 0587578C1 1652325C1

* W/ DUAL BOC FUEL TANKS 115 / 150 GAL


# W/ DUAL UC FUEL TANKS 115 / 150 GAL

TURN SIGNAL SWITCH


(4M)
(LOCATED ON STEERING COLUMN) CAV CIRCUIT GAUGE COLOR TERMINAL
A A57D 12 OR 0333735C1
A# A57E 14 OR 0333735C1
D
B A57B 12 OR 0333734C1
E
C C A56B 12 OR 0333734C1
D A56D 12 OR 0333735C1
B D A56E 14 OR 0333735C1
F
E A55A 12 OR 0333734C1
A
F A70A 14 OR 0333735C1
F A70D 14 OR 0333735C1
CONNECTOR 0258058C1

# W/ 2010 IBB ENGINE & W/ ALLISION


XMSN & W/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 007

Figure 202 Connector Composite (3M / 4M)

202
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.8. CONNECTOR COMPOSITE (8 / 9F / 9M), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RADIATOR GROUND
(8)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M11-GR 12 WH 1673747C1 0589390C1

CONNECTOR 0587566C91

W/S WASHER PUMP FEED


(9F)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A A87A 16 GY 1667742C1 1661872C1
B A87B 16 GY 1667742C1 1661872C1

CONNECTOR 3543888C1
BODY LOCK 1661874C1

W/S WASHER PUMP


(9M)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A87A 16 GY 0188396R1
B
B A87B 16 GY 0188396R1

CONNECTOR 0899166R1

W/S WASHER PUMP


(9M)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1* N87B 16 GY 3561584C1 3536868C1
1# N87A 16 GY 3536865C1 3536868C1
1 2
2* N87A 16 GY 3561584C1 3536868C1
2# N87B 16 GY 3536865C1 3536868C1

CONNECTOR 3536864C1 * W/ COMMON BASE +500


# W/ WINDSHIELD WASHER WIRING & N/ BUTTERLY HOOD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 008

Figure 203 Connector Composite (8 / 9F / 9M)

203
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.9. CONNECTOR COMPOSITE (10A / 18F / 18M / 20 / 29), P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

4X2 REAR AXLE MERITOR DIFF LOCK WARN LIGHT


(10A)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A14BY 14 BN 0587577C1 0589391C1
A B A14YA 14 YL 0587577C1 0589391C1

CONNECTOR 3593684C91

MAIN CAB HORN BUTTOTN


(18F)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A85C 18 GY 0241117R1

CONNECTOR 0188393R1

HORN BUTTOTN
(18M)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A85C 16 GY 0188396R1
A

CONNECTOR 0188395R1

LOW COOLANT SENDER 1


(20)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K34F 18 TN 3554322C1 3554318C1
2 2 K34E 18 TN 3554322C1 3554318C1

CONNECTOR 3554317C1

AAT SENDER
(29)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N41D 18 BK 1661875C1 1661872C1
A
B N41E 18 GY 1661875C1 1661872C1
B

CONNECTOR 3522068C1
BODY LOCK 1661874C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 009

Figure 204 Connector Composite (10A / 18F / 18M / 20 / 29)

204
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.10. CONNECTOR COMPOSITE (30 / 40M), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A PLUG - - - -
DASH CONN
(30) B PLUG - - - -
C PLUG - - - -
D PLUG - - - -
E PLUG - - - -
F PLUG - - - -
G PLUG - - - -
O N M
H PLUG - - - -
P S T L I PLUG - - - -
J PLUG - - - -
R Q K J K A14BY 14 BN 0587577C1 0589391C1
L A14YA 14 YL 0587577C1 0589391C1
A B H I M PLUG - - - -
N PLUG - - - -
C V U G O PLUG - - - -
P PLUG - - - -
D E F
Q PLUG - - - -
R PLUG - - - -
S PLUG - - - -

CONNECTOR 0598332C1 T PLUG - - - -


BODY LOCK 0598333C1 U PLUG - - - -
V PLUG - - - -

KEY SW
(40M)

(LOCATED ON STEERING COLUMN)

CAV CIRCUIT GAUGE COLOR TERMINAL


D A* A13 12 PK 1660577C1
C A# A13EE 12 PK 1660577C1
B A17 16 PK 0188396R1
F E
C* A12 12 LT BL 1677840C1
B C# A12M 12 LT BL 1677840C1
A E A15 12 RD 1660577C1
F A17 16 PK 0188396R1

CONNECTOR 0293347C1

* W/ 2010 IBB ENG & W/ ALLISON XMSN


& W/ ENGINE BRAKE
# W/ CUMMINS W/ CUM IDLE CONTROL SYS
W/ PAM, W/ STARTER INTERLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 010

Figure 205 Connector Composite (30 / 40M)

205
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.11. CONNECTOR COMPOSITE (41M / 43M / 45ML / 45 / 66F / 67F), P. 11

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

PUSH BUTTON START SWITCH


(41M) TRUCK BODY JUNCTION BLOCK
(43M)

B
B

A A

CONNECTOR 0872291R1
CONNECTOR 0899166R1

CAV CIRCUIT GAUGE COLOR TERMINAL


CAV CIRCUIT GAUGE COLOR TERMINAL
A A58R 12 BN 1677840C1
A A17 16 PK 0188396R1
A A58S 12 BN 1677840C1
B A17A 16 PK 0188396R1
B PLUG - - -

WORK LIGHT HARNESS GROUND


(45)
TRAILER SOCKET GND
(LOCATED AT BEHIND DRIVER SEAT)
(45ML)

A A

CONNECTOR 0188393R1
CONNECTOR 0188395R1

CAV CIRCUIT GAUGE COLOR TERMINAL


A A65-GC 16 WH 0870923R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A65-GC1 16 WH 0870923R1
A 11-GAN 10 WH 1660025C1
A A65-GB 18 WH 0870923R1

RIGHT FOG LIGHT


(66F) LEFT FOG LIGHT
(67F)

A
A
B
B
CONNECTOR 0587567C91

CONNECTOR 0587567C91

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M64C 14 BN 0587577C1 0589391C1 A M64D 14 BN 0587577C1 0589391C1
B M64-GA 14 WH 0587577C1 0589391C1 B M64-GB 14 WH 0587577C1 0589391C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 45. B 92783V
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 011

Figure 206 Connector Composite (41M / 43M / 45ML / 45 / 66F / 67F)

206
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.12. CONNECTOR COMPOSITE (71 / 72 / 100 / 100M3), P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT TAIL LIGHT/RIGHT TAIL LIGHT


(71/72)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E A R71C 14 LTBL 2033816C1 0589391C1
B R68C 14 BN 2033816C1 0589391C1
D
C R57B 14 LTGN 2033816C1 0589391C1
D PLUG - - - -
C
E R10-GC 14 WH 2033816C1 0589391C1

CONNECTOR 1661375C2
BODY LOCK 1661376C1

J1939 BACKBONE
(100)

(LOCATED ON INSTRUMENT PANEL)


CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R3(+) 18 YL 1661875C1 3568570C1
A# R4(+) 18 YL 1661875C1 3568570C1
C B PLUG - - - -
B C* R3(-) 18 GN 1661875C1 3568570C1
C# R4(-) 18 GN 1661875C1 3568570C1
A
* N/ 20007 ENGINE & N/ ISX EPA 04
CONNECTOR 1667741C1 # W/ 2007 ENGINE, N/ ALLISON 4TH GEN
BODY LOCK 1667771C1 4000 & 4500 SERIES TRANS

EOF SHIFTER
(100M3)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED AT END OF FRAME)
A K46PT 18 TN 1661875C1 3568570C1
B K46-G 18 WH 1661875C1 3568570C1
C K62SC 18 LTBL 1661875C1 3568570C1
D K109C 18 GY 1661875C1 1661872C1
E F
E K134B 18 YL 1661875C1 3568570C1
D G F K163D 18 YL 1661875C1 3568570C1
G K110C 18 PK 1661875C1 3568570C1
C H
H K98YL 18 YL 1661875C1 3568570C1
B J J K98GN 18 GN 1661875C1 3568570C1
K PLUG - - - -
A K

CONNECTOR 3538635C1
BODY LOCK 3538636C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 012

Figure 207 Connector Composite (71 / 72 / 100 / 100M3)

207
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.13. CONNECTOR COMPOSITE (105M), P. 13

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


1 K111 18 OR 3566558C1
2 K155 18 WH 3566558C1
ALLISON DASH CONNECTOR 3 K177 18 LTGN 3566558C1
(105M)
(LOCATED ON DASH PANEL AT LEFT SIDE) 4 K112 18 PK 3566558C1
5 K136 18 OR 3566558C1
1 6 K152 18 LTGN 3566558C1
5
11 7 K171 18 YL 3566558C1
8 K174 18 LTBL 3566558C1
18 4 9 K133 18 YL 3566558C1
10 K151 18 WH 3566558C1
25
10 11 K137 18 WH 3566558C1
12 K116 18 LTBL 3566558C1
32
13 K158 18 LTGN 3566558C1
14 K159 18 TN 3566558C1
39
15 K139 18 OR 3566558C1
17
16 K131 18 YL 3566558C1

24 17 - - - -
45 18 K120 18 LTBL 3566558C1
31
19 K180 18 OR 3566558C1
38
20 K154 18 TN 3566558C1
44
48 21 K176 18 YL 3566558C1
22 K160 18 YL 3566558C1
23 K140 18 LTGN 3566558C1
CONNECTOR 3566585C91 24 - - - -
BODY LOCK 3566572C1
25 K119 18 LTBL 3566558C1
26 - - - -
27 - - - -
28 K46PT 18 TN 3566558C1
29 K46-G 18 WH 3566558C1
30 - - - -
31 - - - -
32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 K178 18 WH 3566558C1
37 K62SC 18 LTBL 3566558C1
* W/ALLISON TRANSMISSION
38 K109C 18 GY 3566558C1
# W/MANUAL TRANSMISSION
39 K134B 18 YL 3566558C1
40 K163D 18 YL 3566558C1
41 K110C 18 PK 3566558C1
42 K98GN4 18 GN 3566558C1
42 K98GN4 18 GN 3566558C1
42* K98YL4 18 YL 3566558C1
43 K98YL4 18 YL 3566558C1
43# K98GN4 18 GN 3566558C1
44 - - - -
45 K24BD 16 GY 3566558C1
46 K92-GV 18 TN 3566558C1
47 K24BL 16 GY 3566558C1
48 K24CL 16 GY 3566558C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED CIRC K98YL4 & B 94591W
RELEASE NO. D ATE PART NO. SHEET

K98GN4 IN CAV 42 & 43 RESPECTIVELY. 92159Y 01AUG13


AE08076124 013

Figure 208 Connector Composite (105M)

208
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.14. CONNECTOR COMPOSITE (112 / 113F1 / 113M1), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

TRAILER SOCKET
(112)

(LOCATED ON REAR OF SLEEPER OR END OF FRAME)

CAV CIRCUIT GAUGE COLOR TERMINAL


BK A58A 12 BN INCLUDED
BL A94AF 10 GY INCLUDED
BN A68A 10 BN INCLUDED
WH
GN A57D 12 OR INCLUDED
BN BK RD A70C 10 OR INCLUDED
BL WH A11-GAL 8 WH INCLUDED
GN YL YL A56D 12 OR INCLUDED
RD

CONNECTOR 1663570C1

GROUND
(113F1)

CAV CIRCUIT GAUGE COLOR TERMINAL


A N11-GW 8 WH 3517818C1

CONNECTOR 3517817C1

GROUND
(113M1)

CAV CIRCUIT GAUGE COLOR TERMINAL


A R11-GW 8 WH 3517439C1

CONNECTOR 3517441C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 01AUG13
AE08076124 014

Figure 209 Connector Composite (112 / 113F1 / 113M1)

209
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.15. CONNECTOR COMPOSITE (115 / 116 / 129F / 137M), P. 15

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT CAB DOME LIGHT


(115)
(LOCATED AT RIGHT DOOR AREA)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A A63S 16 DKBL 0587575C1 1652325C1
B A63Y 16 DKBL 0587575C1 1652325C1
A

CONNECTOR 0587568C91

LEFT CAB DOME LIGHT


(116)

(LOCATED AT LEFT DOOR AREA)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A63M 16 DKBL 0587575C1 1652325C1
B
B A63N 16 DKBL 0587575C1 1652325C1

CONNECTOR 0587568C91

WORK/BACK UP LIGHT INPUT


(129F)
(LOCATED AT BEHIND DRIVER SEAT) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A71C 14 OR 0587577C1 0589391C1

CONNECTOR 0587565C91

DATA LINK
(137M) DATA LINK
(137M)
(LOCATED IN LEFT SIDE OF INSTRUMENT PANEL)

D
E
F B C

A F A B
E C J
G
D H

CONNECTOR 3544066C1
CONNECTOR 2024573C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL

A* A98A(+) 14 BK 0500397C1 A PLUG - - -

A# A98B(+) 14 BK 0500397C1 B PLUG - - -

B* A98B(-) 14 BK 0500397C1 C* A98YL3(+) 18 YL 1651968C1

B# A98C(-) 14 BK 0500397C1 C# AYL5(+) 18 YL 1651968C1

C A97DL 14 VT 0500397C1 D A98GN3(-) 18 GN 1651968C1

D PLUG - - - D AGN5(-) 18 GN 1651968C1

E A11-GR 14 WH 0500397C1 E* PLUG - - -

F PLUG - - - F# PLUG - - -

* W/ ABS W/ NON-2007 ENGINE OR W/ 2007,


* W/ INTL CEC I-6 ENGINE
2010 ENGINE
# W/ ALL CUMMINS ENGINE W/ BRAZIL
# W/ 2007 ENGINE, N/ ALLISION 4TH GEN
4000 & 4500 SERIAL TRANS

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 129F. B 92783V
RELEASE NO. DATE PART NO. SHEET

92159Y 01AUG13 AE08076124 015

Figure 210 Connector Composite (115 / 116 / 129F / 137M)

210
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.16. CONNECTOR COMPOSITE (141M / 142M / 143M), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CRUISE SWITCH
(141M)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


D A PLUG - - - -
B A B PLUG - - - -
C C MA97AL 18 VT 1661875C1 1661872C1
D MA97-GF 18 VT 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

WIPER-HIGH SPEED CAV CIRCUIT GAUGE COLOR TERMINAL


(142M)
1* A82C 16 GY 1661710C1
(LOCATED INSTRUMENT PANEL) 1# A82K 16 GY 1661710C1
2 A82J 16 GY 1661709C1
3 A82A 16 GY 1661709C1
4 A82D 16 GY 1661709C1
5 5* A12BB 16 LTBL 1661710C1
5# A12BC 16 LTBL 1661710C1

4 3 1 * W/ 2010 IBB ENG & W/ ALLISON XMSN


& W/ ENGINE BRAKE
# W/ 2010 IBB ENG & W/ ALLISON XMSN
& N/ ENGINE BRAKE
2

CONNECTOR 0593385C1
BODY LOCK 0593387C1

WIPER-LOW SPEED
(143M)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


5 1 A82E 16 GY 1661709C1
2 A82B 16 GY 1661709C1

4 3 1 3 A82F 16 GY 1661709C1
4 A82A 16 GY 1661709C1
5* A12BA 16 LTBL 1661710C1
2 5# A12BB 16 LTBL 1661710C1

* W/ 2010 IBB ENG & W/ ALLISON XMSN


CONNECTOR 0593385C1
& W/ ENGINE BRAKE
BODY LOCK 0593387C1
# W/ 2010 IBB ENG & W/ ALLISON XMSN
& N/ ENGINE BRAKE

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEAS E NO . DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 016

Figure 211 Connector Composite (141M / 142M / 143M)

211
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.17. CONNECTOR COMPOSITE (144M / 145M / 146M), P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

A/C CONTROL
(144M)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL

5 1 A77T 14 LTGN 1661709C1


2* A12-GH 16 WH 1661709C1

1 2# A77-GS 18 WH 1661709C1
4 3 3 PLUG - - -
4 A77H 14 LTGN 1661709C1
2 5 A77W 18 LTGN 1659673C1

* W/ 2010 IBB ENG & W/ ALLISON XMSN


CONNECTOR 0593385C1 & N/ ENGINE BRAKE
BODY LOCK 0593387C # W/ 2010 IBB ENG & W/ ALLISON XMSN
& W/ ENGINE BRAKE

ACCESSORY FEED
(145M)

(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


5 1 A14BJ 10 RD 1661710C1
2 A12-GH 16 WH 1661709C1

4 3 1 3 PLUG - - -
4 A12AD 10 LTBL 1661710C1
5 A12AC 12 LTBL 1661710C1
2

CONNECTOR 0593385C1
BODY LOCK 0593387C1

AIR DRYER RELAY


(146M)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A39A 16 GY 1661709C1
2% A13-GAD 18 WH 1659673C1
5 2@ A13-GAD 18 WH 1661709C1
2@ A58-GZB 18 WH 1661709C1

4 3 1 4 A39B 16 GY 1661709C1
5 A13AH 14 PK 1661709C1

2 @ W/ ALL CUMMINS ENGINE W/ BRAZIL


% W/ 2010 IBB ENG & W/ ALLISON XMSN
& N/ ENGINE BRAKE
CONNECTOR 0593385C1
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 017

Figure 212 Connector Composite (144M / 145M / 146M)

212
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.18. CONNECTOR COMPOSITE (147M / 148M / 149M), P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


HEADLIGHT DIMMER RELAY
1 A51A 14 YL 1661709C1
(147M)
2 A52N 16 YL 1661709C1
(LOCATED IN INSTRUMENT PANEL)
3 A53B 14 YL 1661710C1
3 A64C 14 YL 1661710C1

5 4** A52F 14 YL 1661710C1


4@ A52FB 12 YL 1661710C1

1 5 A52M 16 YL 1661709C1
4 3

CONNECTOR 0593385C1
BODY LOCK 0593387C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1% A64 14 YL 1661709C1
MARKER ON/OFF
1@ A44EA 18 PK 1661709C1
(148M)
1** A44EB 18 PK 1661709C1
(LOCATED IN INSTRUMENT PANEL) 1## A58A 16 BN 2018946C1
1@@ A58ZG 16 BN 1661709C1
2** A44EA 18 PK 1659673C1
5 2** A58W 18 BN 1659673C1
2@@ A58ZC 18 BN 1661709C1

4 3 1 2@@ A58ZE 18 BN 1661709C1


2% A64-GA 18 WH 1659673C1
3 PLUG - - -
2 4** A44EC 18 GY 1659673C1
4## A58T 16 BN 2018946C1
4@@ A58ZH 16 BN 1661709C1
CONNECTOR 0593385C1 4% A64B 14 YL 1661709C1
BODY LOCK 0593387C1 5** A44-GE 18 WH 1659673C1
5## A58-GB 18 WH 1659673C1
5@@ A58ZB 18 BN 1659673C1
5@@ A64A 14 YL 1661709C1

POSITION LIGHT RELAY #2


(149M)
CAV CIRCUIT GAUGE COLOR TERMINAL
1%% A97CN 18 VT 1659673C1
1@@ A58ZE 18 BN 1659673C1
5
2%% A97-GA 18 VT 1659673C1
2@@ A58-GZA 18 WH 1659673C1
4 3 1
3%% A97AH 18 VT 1659673C1
3@@ A58-GZA 18 WH 1661709C1

2 3@@ A58-GZB 18 WH 1661709C1


4 PLUG - - -
5%% A97AJ 18 VT 1659673C1
5@@ A13ZB 14 PK 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

@ W/ 2010 IBB ENGINE & W/ MANUAL XMSN & W/ STARTER INTERLOCK


% W/ HD-2
** W/ 2010 IBB ENG & W/ ALLISON XMSN & W/ ENGINE BRAKE
## CAB BASE WITH MARKER ON/OFF
@@ W/ ALL CAMMINS ENGINES W/ BRAZIL
%% W/ 2010 IBB ENG & W/ ALLISON XMSN & N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 018

Figure 213 Connector Composite (147M / 148M / 149M)

213
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.19. CONNECTOR COMPOSITE (152M / 153A / 153M / 161M), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ABS TRAILER RELAY


(152M)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94AH 10 GY 1661710C1
2 A13CP 14 PK 1661709C1
5
3 PLUG - - -
4 A94AF 10 GY 1661710C1
4 3 1 5 A13-GCP 14 WH 1661709C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1

CLUTCH STARTER INTERLOCK


(153A)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A17DB 14 PK 1661709C1

5 2 A17D-GH 14 WH 1661709C1
3 PLUG - - -
4 17B 14 PK 1661709C1
4 3 1
5 17DC 14 PK 1661709C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1

CLUTCH STARTER INTERLOCK


(153M) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A17DB 14 PK 1661709C1
2 A17D-GH 14 WH 1661709C1
5 3 PLUG - - -
4 A17B 14 PK 1661709C1

4 3 1 5 A17DC 14 WH 1661709C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1

HEATER CONN #1
(161M)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75F 10 LTGN 1661227C1
D B A75BH 14 LTGN 1661226C1
C A75T 14 LTGN 1661226C1
C
D A75-G 10 WH 1661227C1

CONNECTOR 1661204C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 019

Figure 214 Connector Composite (152M / 153A / 153M / 161M)

214
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.20. CONNECTOR COMPOSITE (162F / 167M / 170M / 171M), P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

HEATER CONN #2
(162F)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A75BJ 18 LTGN 1661212C1
B PLUG - - -
F A
C A77H 14 LTGN 3534167C1
E B D A77R 18 LTGN 1661212C1
E A77F 14 LTGN 3534167C1
D C F A75C 14 LTGN 3534167C1

CONNECTOR 1661201C1

SPARE ACC
(167M)

CAV CIRCUIT GAUGE COLOR TERMINAL

5 1 A14AS 10 RD 1661710C1
2 A12S 12 LTBL 1661710C1
3 PLUG - - -
4 3 1
4 A14AF 10 RD 1661710C1
5 A12-GS 18 WH 1659673C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1

LT SIDE TURN LGT CAV CIRCUIT GAUGE COLOR TERMINAL


(170M)
A A56 12 OR 1677840C1
A A56D 12 OR 1677840C1
B A56-GA 16 WH 0333733C1
A B

CONNECTOR 0969541R1

RT SIDE TURN LIGHT


(171M) CAV CIRCUIT GAUGE COLOR TERMINAL
A A57 12 OR 1677840C1
(LOCATED AT BEBIND INSTRUMENT PANEL
RIGHT SIDE) A A57D 12 OR 1677840C1
B A57-GA 16 WH 0188396R1

A B

CONNECTOR 0969541R1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 020

Figure 215 Connector Composite (162F / 167M / 170M / 171M)

215
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.21. CONNECTOR COMPOSITE (190), P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


K99-G 20 PL 0587578C1 3517771C1
A
K99-G 18 PL 0587578C1 3517771C1
K99A5V 20 PL 0587578C1 3517771C1
(LOCATED ON DASH PANEL) B
K99A5V 18 PL 0587578C1 3517771C1
ENGINE/DASH BOTTOM
K99 20 PL 0587578C1 3517771C1
(190) C
K99 18 PL 0587578C1 3517771C1
D K44C 14 GY 0587577C1 0589391C1
E K44D 14 GY 0587577C1 0589391C1
K97AL 20 PL 0587578C1 3517771C1
F
O N M K97AL 18 PL 0587578C1 3517771C1
G K97ML 18 PL 0587578C1 3517771C1
P S T L K97AP 20 PL 0587578C1 3517771C1
H
K97AP 18 PL 0587578C1 3517771C1
R Q K J
K97AB 20 PL 0587578C1 3517771C1
I*
K92A20 20 PL 0587578C1 3517771C1
A B H I
I# K97AB 18 VT 0587578C1 1652325C1
I@ K97AB 18 PL 0587578C1 3517771C1
C V U G
K97AE 20 PL 0587578C1 3517771C1
J
D E F K97AE 18 PL 0587578C1 3517771C1
K97AA 20 PL 0587578C1 3517771C1
K%
K92A22 20 PL 0587578C1 3517771C1
K# K97AA 18 VT 0587578C1 1652325C1
K@ K97AA 18 PL 0587578C1 3517771C1
K24AF 20 GY 0587578C1 3517771C1
L
K24AF 18 GY 0587578C1 3517771C1
CONNECTOR 0598332C1
BODY LOCK 0598333C1 K24AE 20 GY 0587578C1 3517771C1
M
K24AE 18 GY 0587578C1 3517771C1
K99-GD 20 PL 0587578C1 3517771C1
N
K99-GD 18 PL 0587578C1 3517771C1
K99D 20 PL 0587578C1 3517771C1
O
K99D 18 PL 0587578C1 3517771C1
P** K99D 18 VT 0587578C1 1652325C1
P# K6D 20 PL 0587578C1 3517771C1
P## K99D5V 18 PL 0587578C1 3517771C1
Q K95DEF 16 TN 0587577C1 1652325C1
Q K92A15 18 PK 0587578C1 1652325C1
K97AH 20 PL 0587578C1 3517771C1
R
K97AH 18 PL 0587578C1 3517771C1
S KA101 20 TN 0587578C1 3517771C1
S KA97WTS 18 PL 0587578C1 3517771C1
T KA97WF 18 PL 0587578C1 3517771C1
U KA97AT 18 PL 0587578C1 3517771C1
V KA95AC 18 TN 0587578C1 3517771C1
V KA44EC 18 GY 0587578C1 3517771C1

* W/ CRUISE CONTROL & N/ REMOTE CRUISE


# W/ CRUISE CONTROL & W/ REMOTE PTO 9900
@ W/ CRUISE CONTROL & W/ REMOTE CRUISE
% W/ CRUISE CONTROL & N/ REMOTE PTO 5900
** W/ CRUISE CONTROL & N/ REMOTE PTO 9900
## W/ 2010 ACCELARATOR & ARTERTREATMENT HORIZ
EXHAUST & W/ M-9900-124

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 021

Figure 216 Connector Composite (190)

216
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.22. CONNECTOR COMPOSITE (190M), P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


K* A97AA 18 VT 0587576C1 1652325C1
K%% A97AB 18 VT 0587576C1 1652325C1
K** A97DJ 18 VT 0587576C1 1652325C1
DASH CONN L A24AF 18 GY 0587576C1 1652325C1
(190M) M A24AE 18 GY 0587576C1 1652325C1
N** A97AZ 18 VT 0587576C1 1652325C1
N** A97CD 18 VT 0587576C1 1652325C1
N% A99-GD 18 VT 0587576C1 1652325C1
O** A97AA 18 VT 0587576C1 1652325C1
O## A97AU 18 VT 0587576C1 1652325C1
O# A99D 18 VT 0587576C1 1652325C1
P## A97AV 18 VT 0587576C1 1652325C1
M N O P** A97NM 18 VT 0587576C1 1652325C1

L T S P P# A99D(5V) 18 VT 0587576C1 1652325C1


Q# A19M 16 GY 0587575C1 1652325C1
J K Q R Q@@ A24AP 18 GY 0587576C1 1652325C1
Q*** A92A15 18 PK 0587576C1 1652325C1
I H B A
Q A97SB 18 VT 0587576C1 1652325C1
G U V C R* A97AH 18 VT 0587576C1 1652325C1

F E D R### A97AJ 18 VT 0587576C1 1652325C1


R## A97CR 16 VT 0587575C1 1652325C1
S A44M 16 GY 0587575C1 1652325C1
S# A97WTS 18 VT 0587576C1 1652325C1
S% A98B(-) 16 BK 0587575C1 1652325C1
S** A98C(-) 14 BK 0587575C1 0589391C1
T# A97WF 18 VT 0587576C1 1652325C1
T* A98(+) 16 BK 0587575C1 1652325C1
CONNECTOR 0593389C1
T** A98A(+) 14 BK 0587575C1 0589391C1
BODY LOCK 0598333C1
U* A97AT 18 VT 0587576C1 1652325C1
U** A97T 18 VT 0587576C1 1652325C1
V# A44EC 18 GY 0587576C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
V* A97-GA 18 VT 0587576C1 1652325C1
A* A99 18 VT 0587576C1 1652325C1
A* A99B 18 VT 0587576C1 1652325C1
A# A99-G 18 VT 0587576C1 1652325C1
B* A97U(5V) 18 VT 0587576C1 1652325C1
B# A99A(5V) 18 VT 0587576C1 1652325C1
* W/ N98-ELECT CAT N/ ENG BRK
B@ A99A(8V) 18 VT 0587576C1 1652325C1
N/ STRTER INTERLOCK
C% A99 18 VT 0587576C1 1652325C1 # W/ 2010 IBB ENG & W/ ALLISON XMSN &
C** A97W 18 VT 0587576C1 1652325C1 W/ ENGINE BRAKE
C## A99-G 18 VT 0587576C1 1652325C1 @ W/ 2007 CAT C13/C15 ENG W/ ALLISON
XMSN W/ ENG SHUTDOWN
D## A99B 18 VT 0587576C1 1652325C1 % W/ 2007 CUMMINS & W/ STRTR INTRLCK &
D** A99D 18 VT 0587576C1 1652325C1 W/ IDLE CONTROL SYS, BRAZIL
** W/ INTL CEC I-6 ENGINES
E** A97A 18 TN 0587576C1 1652325C1
## W/ ALL CUMMINS ENGINES W/ BRAZIL
E@@ A99C 18 VT 0587576C1 1652325C1 @@ W/ CUMMINS W/ CUM IDLE CONTROL N/ PAM
F* A97AL 18 VT 0587576C1 1652325C1 W/ STARTER INTERLOCK
%% W/ 2010 IBB ENG & W/ ULTRASHIFT,AUTOSHIFT
F** A97CT 16 VT 0587575C1 1652325C1
,FREEDOM XMSN,ALLISON & N/ ENG BRAKE
G** A98 18 BK 0587576C1 1652325C1 *** W/ REMOTE CONTROL FOR ENGINE PTO
G% A97AM 18 VT 0587576C1 1652325C1 ### W/ 2010 IBB ENGINE & W/ MANUAL XMSN
& W/ STARTER INTERLOCK
G# A97ML 18 VT 0587576C1 1652325C1
H** A97AF 18 VT 0587576C1 1652325C1
H# A97AP 18 VT 0587576C1 1652325C1
I%% A97AA 18 VT 0587576C1 1652325C1
I# A97AB 18 VT 0587576C1 1652325C1
I** A97DK 18 VT 0587576C1 1652325C1
J%% A97AE 18 VT 0587576C1 1652325C1
J** A97CF 18 VT 0587576C1 1652325C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 022

Figure 217 Connector Composite (190M)

217
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.23. CONNECTOR COMPOSITE (198M / 199M), P. 22A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WORKLIGHT DASH/B PILLAR


(198M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


5
1 A65L 16 OR 1661710C1
1 A65V 16 OR 1661710C1
4 3 1
2 A65M 16 OR 1661710C1
2 A65T 16 OR 1661710C1

2 3 PLUG - - -
4 A65W 16 OR 1661709C1
5 A65V 16 OR 1661709C1

CONNECTOR 0593385C1

WORKLIGHT IN PARK/REVERSE
(199M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


5 1 A65A 16 OR 1661709C1
2 A65T 16 OR 1661709C1

4 3 1 2 A71-GC 16 WH 1661709C1
3 PLUG - - -
4 A65L 16 OR 1661709C1
2 4 A65L 16 OR 1661710C1
4 A65D 16 OR 1661710C1
5 A71N 14 OR 1661709C1
5 A71R 14 OR 1661709C1
CONNECTOR 0593385C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEAS E NO. DATE PART NO. SHEET

92783V 12NOV14 AE08076124 22A

Figure 218 Connector Composite (198M / 199M)

218
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.24. CONNECTOR COMPOSITE (200M / 201M), P. 23

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


POWER LOCK UNLOCK
(200M) 1 A81H 18 LTGN 1659673C1
1 A97-GC 18 VT 1659673C1
2 A81 18 LTGN 1661709C1
5 2 A81A 18 LTGN 1661709C1
2 A92-G 18 TN 1659673C1

1 3 A81-GB 18 WH 1659673C1
4 3 4 A81A 18 LTGN 1661709C1
4 A81B 18 LTGN 1661709C1
2 4 A97-GD 18 VT 1659673C1
5 A92 18 TN 1659673C1
5 A81N 18 LTGN 1661709C1
5 A81P 18 LTGN 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

WORK BACK-UP LIGHT


(200M) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED AT BEHIND DRIVER SEAT) 1 A71C 14 OR 1661709C1
2 A71-GA 14 WH 1661710C1
2 A71-GB 14 WH 1661710C1
5
3* A71B 14 OR 1661710C1
3* A71H 14 OR 1661710C1
4 3 1
3# A71M 14 OR 1661709C1
4 A71G 14 OR 1661709C1
5# A71F 14 OR 1661709C1
2
5* A71F 14 OR 1661710C1
5* A71G 14 OR 1661710C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1 * W/SWITCHED CUSTOMER MNTG WORK LIGHT
# W/BACK-UP LIGHTES W/LOWERD HEATER BOX

POWER LOCK LOCK


(201M) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A81D 18 LTGN 1659673C1
1 A83 14 LTGN 1661709C1
5 1 A72B 12 OR 1661710C1
2 A12-G 14 WH 1661709C1

4 3 1 2 A72-GA 18 WH 1659673C1
2 A81B 18 LTGN 1661709C1
2 A81C 18 LTGN 1661709C1
2 3 A81-GA 18 WH 1659673C1
4 A72C 12 OR 1661710C1
4 A81C 18 LTGN 1659673C1
4 A83C 14 LTGN 1661710C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1 4 A83D 14 LTGN 1661710C1
4 A83D 14 LTGN 1661709C1
5 A12W 12 LTBL 1661710C1
5 A72F 16 OR 1661709C1
5 A81L 18 LTGN 1661709C1
5 A81M 18 LTGN 1661709C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CONN 0593385C1 B 92783V
RELEAS E NO. DATE PART NO. SHEET

FOR WORK BACKUP LIGHT (200M). 92159Y 02AUG13 AE08076124 023

Figure 219 Connector Composite (200M / 201M)

219
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.25. CONNECTOR COMPOSITE (201M / 203), P. 23A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WORKLIGHT
(201M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


5
1 A71D 14 OR 1661710C1
1 A71K 16 OR 1661710C1
4 3 1 2 A71-GB 14 WH 1661710C1
2 A71-GC 16 WH 1661710C1
3 PLUG - - -
2
4 A71E 14 OR 1661710C1
4 A71F 14 OR 1661710C1
5 A65D 16 OR 1661710C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1 5 A65D 16 OR 1661709C1
5 A71G 14 OR 1661710C1

TERMRES J1939
(203) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A5CA(+) 18 YL 1661875C1 3568570C1
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
A% A8YL(+) 18 YL 1661875C1 3568570C1
A A98MAA(+) 18 YL 1661875C1 1661872C1
C B PLUG - - - -
C A5CB(-) 18 GN 1661875C1 3568570C1
B
C% A8GN(-) 18 GN 1661875C1 3568570C1
A C A8GN(-) 18 LTGN 1661875C1 3568570C1
C A98MAA(-) 18 YL 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

% W/ 2010 IBB ENG & W/ ALLISON XMSN &W/ ENGINE BRAKE

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEAS E NO. DATE PART NO. SHEET

92783V 11NOV14 AE08076124 23A

Figure 220 Connector Composite (201M / 203)

220
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.26. CONNECTOR COMPOSITE (203G / 212M / 227 / 228), P. 24

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

J1939 BACKBONE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(203G)
(LOCATED IN INSTRUMENT PANEL) A* A10YL(+) 18 YL 1667742C1 3568570C1
A A5EA(+) 18 YL 1667742C1 3568570C1
A# A7YL(+) 18 YL 1667742C1 3568570C1
A B PLUG - - 2025431C1 -

B A10GN(-) 18 LT GN 1667742C1 3568570C1


C
A10GN(-) 18 GN 1667742C1 3568570C1
C C A5EB(-) 18 GN 1667742C1 3568570C1
C A5EB(-) 18 LT GN 1667742C1 3568570C1
CONNECTOR 1667740C1 C@ A7GN(-) 18 GN 1667742C1 3568570C1
BODY LOCK 1667771C1

* W/2010 IBB ENG & W/ALLISON XMSN & W/ENGINE BRAKE


# W/2010 IBB ENG & W/ALLISON XMSN & N/ENGINE BRAKE
@ W/2007 CUMMINS & W/STRTR INTRLK & W/IDLE CONTROL

RIGHT HEADLIGHT
(212M)
(LOCATED ON UNDER SIDE OF HOOD BY HEAD LIGHT
MODULE RIGHT SIDE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A
D A M52E 12 YL 1673747C1 0589390C1

B B M52-GA 12 WH 1673747C1 0589390C1

C C M53C 12 YL 1673747C1 0589390C1


E D M57 14 OR 0587575C1 0589391C1
E M58U 14 BN 0587575C1 0589391C1

CONNECTOR 1673752C1

FAN SOLENOID
(227)
(LOCATED ON ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A KC23 18 TN 1661875C1 3568570C1
A B KC23-G 18 WH 1661875C1 3568570C1

CONNECTOR 3522068C1
BODY LOCK 1661874C1

A/C PRESSURE SWITCH


(228)
(LOCATED ON ENGINE)

B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K23C 18 TN 1661875C1 3568570C1
A
B K23T 18 TN 1661875C1 3568570C1

CONNECTOR 0587568C91

A/C PRESSURE SWITCH


(228)
(LOCATED ON ENGINE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K23B 18 TN 0587578C1 1652325C1
B B K23A 18 TN 0587578C1 1652325C1

CONNECTOR 0587567C91

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED R/D 228. B 94591W
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 024

Figure 221 Connector Composite (203G / 212M / 227 / 228)

221
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.27. CONNECTOR COMPOSITE (228F / 228M / 236 / 236F), P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

A/C PRESSURE SWITCH


(228F)
(LOCATED ON ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A A23-G 16 TN 0587577C1 1652325C1
B A23B 16 TN 0587577C1 1652325C1
B

CONNECTOR 0587567C91

A/C PRESSURE SWITCH


(228M)
(LOCATED ON ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A 23A 16 TN 0587575C1 1652325C1
B 23B 16 TN 0587575C1 1652325C1
A

CONNECTOR 0587568C91

XMSN OIL TEMP SENDER


(236) CAV CIRCUIT GAUGE COLOR TERMINAL
A* K31B 16 TN 2036586C1
(LOCATED ON XMSN)
A# K31 18 TN 2036586C1
B* K31-G 16 WH 2036586C1
B B# K31-G 16 TN 2036586C1

A
* W/ XMSN OIL TEMP & W/ ALLISON XMSN
# W/ XMSN OIL TEMP & N/ ALLISON XMSN

CONNECTOR 2036584C1

AUTO XMSN TEMP SENDER


(236F)

(LOCATED ON XMSN)
CAV CIRCUIT GAUGE COLOR TERMINAL
A K31B 16 TN 2036586C1

B B K31-G 16 WH 2036586C1

CONNECTOR 2036584C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 025

Figure 222 Connector Composite (228F / 228M / 236 / 236F)

222
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.28. CONNECTOR COMPOSITE (241M / 243M / 260M), P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

DIAGNOSTIC ON/OFF
CAV CIRCUIT GAUGE COLOR TERMINAL
(241M)
1 PLUG - - -
2 PLUG - - -
8 7 3 PLUG - - -
4 PLUG - - -
5* A97-GE 18 VT 1661224C1
4 1 5# A98-G 18 WH 1661224C1
6 A97AM 18 VT 1661224C1
7 A62R 16 DKBL 1661209C1
5 2 8 A62-GR 18 WH 1661208C1

* W/ 2007 CUMMINS ZSX ENG W/ ALLISON


6 3 4700 XMSN W/ ENG BRAKE
# W/ INTL CEC I-6 ENGINES

CONNECTOR 2009385C1

INC/DEC IDLE DIAGNOSTIC


(243M)

8 7 CAV CIRCUIT GAUGE COLOR TERMINAL


1 A97AU 18 VT 1661224C1
2 A97-GD 18 VT 1661224C1

1 3 A97AV 18 VT 1661224C1
4
4 PLUG - - -
5 PLUG - - -

5 2 5 PLUG - - -
6 PLUG - - -
7 A62Q 16 DKBL 1661209C1
6 3 8 A62-GQ 18 WH 1661208C1

CONNECTOR2009385C1

ENG OVERRIDE DIAGNOSTIC


(260M)

8 7 CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 1
4 PLUG - - -
5 A97AU 18 VT 1661224C1
6 A97-GD 18 VT 1661224C1
5 2
7 A62Q 16 DKBL 1661209C1
8 A62-GQ 18 WH 1661208C1

6 3

CONNECTOR 2009385C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 026

Figure 223 Connector Composite (241M / 243M / 260M)

223
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.29. CONNECTOR COMPOSITES (267M / 268F / 275 / 294A), P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

THROTTLE POSITION SENSOR


(267M) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* A99A 18 VT 0587576C1 1652325C1
(LOCATED IN INSTRUMENT PANEL)
A# A99-G 18 VT 0587576C1 1652325C1
B* A99B 18 VT 0587576C1 1652325C1
B# A99 18 VT 0587576C1 1652325C1
A
C A99A(5V) 18 VT 0587578C1 1652325C1
D* A99D 18 VT 0587578C1 1652325C1
B
D# A99D(5V) 18 VT 0587578C1 1652325C1

C D@ A99C 18 VT 0587576C1 1652325C1


E% A99-GD 18 VT 0587578C1 1652325C1

D E@ A99B 18 VT 0587576C1 1652325C1


F# A99D 18 VT 0587578C1 1652325C1
E F* A99E 18 VT 0587576C1 1652325C1
F@ A99-GA 18 VT 0587576C1 1652325C1
F * W/ INTL CEC I-6 ENGINES
# W/ 2010 IBB ENG & W/ ALLISON XMSN & N/ ENGINE
BRAKE
@ W/ ISM,N14,ISX ENGS W/ ALLISON WORLD XMSN
CONNECTOR 0587573C91
W/ ENG BRAKE
% W/ EXP CUMMINS & W/ STARTER INTERLOCK

IDLE TIMER
(268F)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


D A PLUG - - - -

B A B PLUG - - - -
C 97AV 18 VT 1661875C1 1661872C1
C
D 97-GE 18 VT 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

THERMAL OVERCRANK
(275)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A K17A 16 PK 2036586C1
B K17A1 16 PK 2036586C1
A

CONNECTOR 2036583C1

STARTER INTERLOCK SWITCH


(294A)

CAV CIRCUIT GAUGE COLOR TERMINAL


C
A PLUG - - -
B B A17DA 14 PK 3534167C1
C A17DC 14 PK 3534167C1
A

CONNECTOR 1661199C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 027

Figure 224 Connector Composites (267M / 268F / 275 / 294A)

224
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.30. CONNECTOR COMPOSITES (294F / 296M / 303F2 / 303M2), P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CLUTCH SW
(294F)
CAV CIRCUIT GAUGE COLOR TERMINAL
A* 97A 18 TN 1661212C1
A# 97AH 18 VT 1661212C1
A@ 97AJ 18 VT 1661212C1
B B* 97 18 VT 1661213C1
B@ 97CM 18 VT 1661212C1
A B# 97-GH 18 VT 1661212C1
B* 99E 18 VT 1661213C1

CONNECTOR 1661197C1 * W/ INTL CEC I-6 ENGINES


# W/ ISM , N14,ISX ENGS W/ ALLISON WORLD
XMSN W/ ENG BRAKE
@ W/ 2010 IBB ENG & W/ ALLISON XMSN &
W/ ENGINE BRAKE

LEFT HEADLIGHT
(296M)
(LOCATED ON UNDERSIDE OF HOOD BY
HEADLIGHT MODULE-LEFT SIDE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A MA52D 12 YL 1673747C1 0589390C1

A B MA52-GE 12 WH 1673747C1 0589390C1


D C MA53D 12 YL 1673747C1 0589390C1
B D MA56 18 OR 0587576C1 1652325C1
C
E E MF58T 18 BN 0587576C1 1652325C1

CONNECTOR 1673752C1

SPEEDO SENSOR
(303F2)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A K97AJ1 16 VT 0587575C1 1652325C1
B PLUG - - - -
A

CONNECTOR 0587568C91

SPEEDO SENSOR
(303M2)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A K97AJ 16 PL 0587577C1 1652325C1


B K97AK 16 PL 0587577C1 1652325C1
B

CONNECTOR 0587567C91

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 028

Figure 225 Connector Composites (294F / 296M / 303F2 / 303M2)

225
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.31. CONNECTOR COMPOSITES (311 / 312 / 313 / 314M), P. 29

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT CAB READING LIGHT


(311)
(LOCATED AT ROOF NEAR RIGHT)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A63T 18 DKBL 1661261C1
B B A63-GT 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

LEFT CAB READING LIGHT


(312)

(LOCATED AT ROOF NEAR LIGHT)


CAV CIRCUIT GAUGE COLOR TERMINAL
A A A63R 18 DKBL 1661261C1
B B A63-GR 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

DEFROSTER FAN
(313)
(LOCATED AT FRONT CENTER ROOF)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A76F 16 LTGN 0333733C1
A B B A76-G 16 WH 0333733C1

CONNECTOR 0969541R1

WORK LIGHT CONNECTOR


WORK LIGHT CONNECTOR
(314M)
(314M)
(LOCATED AT BEHIND DRIVER SEAT)
(LOCATED AT BEHIND DRIVER SEAT)

A 2
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1
A A65D 16 OR 1661261C1
A* A65B 18 OR 1661261C1 CONNECTOR 3924162C1
A* A65C 18 OR 1661261C1
B A65-GB 18 WH 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
* N/ SLEEPER 1 A65B 18 OR 3618272C1
1 A65B1 18 OR 3618272C1
2 A65-GB 18 WH 3618272C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 314M, MVD B 92783V
RELEASE NO. D ATE PART NO. SHEET

R/D 316M, 316M1. 92159Y 02AUG13


AE08076124 029

Figure 226 Connector Composites (311 / 312 / 313 / 314M)

226
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.32. CONNECTOR COMPOSITES (316M / 316M1), P. 29A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

DAYCAB TRAILER SOCKET #1


(316M)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N58W 12 BK 1673747C1 0589390C1
B N56W 12 YL 1673747C1 0589390C1
A D
C N57W 12 LTGN 1673747C1 0589390C1
D N68W 12 BN 1673747C1 0589390C1
B C

CONNECTOR 1661497C91

SHORT SLEEPER TRAILER SOCKET #1


(316M1)

A D
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B C A N58W 12 BK 1673747C1 0589390C1
B N56W 12 YL 1673747C1 0589390C1
C N57W 12 LTGN 1673747C1 0589390C1

CONNECTOR 1661497C91 D N68W 12 BN 1673747C1 0589390C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 11NOV14
AE08076124 29A

Figure 227 Connector Composites (316M / 316M1)

227
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.33. CONNECTOR COMPOSITES (316M2 / 318F / 318F1 / 318F2), P. 30

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LONG SLEEPER TRAILER SOCKET #1


(316M2)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N58W 12 BK 1673747C1 0589390C1
A D B N56W 12 YL 1673747C1 0589390C1
C N57W 12 LTGN 1673747C1 0589390C1
B C D N68W 12 BN 1673747C1 0589390C1

CONNECTOR 1661497C91

DAYCAB TRAILER SOCKET #2


(318F)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N70W 10 RD 2025423C1 2025427C1
B N94W 10 DKBL 2025423C1 2025427C1
B

CONNECTOR 2031520C1
BODY LOCK 2033927C1

SHORT SLEEPER TRAILER SOCKET #2


(318F1)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N70W 10 RD 2025423C1 2025427C1
B N94W 10 DKBL 2025423C1 2025427C1

CONNECTOR 2031520C1
BODY LOCK 2033927C1

LONG SLEEPER TRAILER SOCKET #2


(318F2)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N70W 10 RD 2025423C1 2025427C1
B N94W 10 DKBL 2025423C1 2025427C1

CONNECTOR 2031520C1
BODY LOCK 2033927C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 030

Figure 228 Connector Composites (316M2 / 318F / 318F1 / 318F2)

228
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.34. CONNECTOR COMPOSITES (319F / 319F2 / 319F3 / 320M / 328M / 340), P. 31

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

GROUND
(319F/319F2/319F3)

CAV CIRCUIT GAUGE COLOR TERMINAL


A N11-GW 8 WH 3517818C1

CONNECTOR 3517817C1

RIGHT CAB READING LIGHT CONNECTOR


(320M)

CAV CIRCUIT GAUGE COLOR TERMINAL


A
A A63T 18 DKBL 1661208C1
B A63-GT 18 WH 1661208C1
B

CONNECTOR 1669972C1

LEFT CAB READING LIGHT CONNECTOR


(328M)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A63R 18 DKBL 1661208C1
B A63-GR 18 WH 1661208C1
B

CONNECTOR 1669972C1

AMBIENT TEMP SENSOR


(340)
(LOCATED BETWEEN STARTER AND RADIATOR
NEAR LEFT RAIL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A K41 18 LTGN 1661875C1 1661872C1
B K41-G 18 LTGN 1661875C1 3568570C1
B

CONNECTOR 3522068C1
BODY LOCK 1661874C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 031

Figure 229 Connector Composites (319F / 319F2 / 319F3 / 320M / 328M / 340)

229
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.35. CONNECTOR COMPOSITES (340 / 344 / 345F / 345M), P. 32

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AMBIENT TEMP SENSOR


(340)
(LOCATED NEAR RIGHT SIDE OF FUEL TANK)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N41D 18 BK 1667742C1 1661872C1
A B NA1E 18 GY 1667742C1 1661872C1

CONNECTOR 3582941C1
BODY LOCK 1661874C1

CB SPKR CABLE ASSY


(344)
(LOCATED IN CAB ROOF)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A [GREEN] 16 GN ASSY
A B [YELLOW] 16 YL ASSY

CONNECTOR 1661197C1

CLEARANCE LIGHT
(345F)

(LOCATED IN SUNSHADE)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A58A 18 BN 1661262C1
B
B A58-GA 18 WH 1661262C1
A

CONNECTOR 1661260C1

CONNECTOR BODY LOCK/CLERANCE LIGHT FEED


(345M)

(LOCATED IN SUNSHADE)

A CAV CIRCUIT GAUGE COLOR TERMINAL


B A A58A 18 BK 1661261C1
B A58-GA 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 032

Figure 230 Connector Composites (340 / 344 / 345F / 345M)

230
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.36. CONNECTOR COMPOSITES (393 / 404F / 406M), P. 33

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ENGINE OIL TEMP


(393)

CAV CIRCUIT GAUGE COLOR TERMINAL


A K30 16 TN 2036586C1
B K30-GB 16 TN 2036586C1
B
A

CONNECTOR 2036584C1

ENGINE OIL TEMP


(393)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K30 18 TN 3554322C1 3554318C1
B B K30-GB 18 TN 3554322C1 3554318C1

CONNECTOR 2036584C1

THROTTLE POSITION SENSOR


(404F)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A99A(8V) 18 VT 1680205C1
B A99-GA 18 VT 1680205C1
A B
C A99 18 VT 1680205C1
C

CONNECTOR 1655702C1
BODY LOCK 1655704C1

BAP SENSOR
(406M)

1 3

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A97Z 18 VT 2003343C1
2 A97BL(5V) 18 VT 2003343C1
2 3 A97CD 18 VT 2003343C1

CONNECTOR 2016703C1
BODY LOCK 2016704C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 033

Figure 231 Connector Composites (393 / 404F / 406M)

231
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.37. CONNECTOR COMPOSITES (418M / 420M), P. 34

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

TRAILER AUX SWITCH


(418M)

CAV CIRCUIT GAUGE COLOR TERMINAL


8 7
1 A62-GBL 18 WH 3541250C1
1 A72-G 18 WH 3541250C1
2 PLUG - - -
4 1 3 PLUG - - -
4 PLUG - - -
5 A72E 16 OR 1661226C1
5 2 6 A72F 16 OR 1661226C1
7 A62BL 18 DKBL 1661208C1
8 A62-GBL 18 WH 1661208C1
6 3

CONNECTOR 2009385C1

RIGHT SIDE CLUSTER


CAV CIRCUIT GAUGE COLOR TERMINAL
(420M)
1 A62B 18 DKBL 2018639C1
(LOCATED IN INSTRUMENT PANEL CLUSTER)
2 A62-GB 18 WH 2018639C1
3 A28C 18 TN 2018639C1
9 20
4 A11-GJ 18 WH 2018639C1
8 19
5 A36S(+) 18 TN 2018639C1
7 18
6 6 A36S(-) 18 TN 2018639C1
17 7 A36C(+) 18 TN 2018639C1
16
8 A36C(-) 18 TN 2018639C1
15
9 A44 18 GY 2018639C1
14
5 10 A38 18 TN 2018639C1
13
4 11 PLUG - - -
3 12
12 A43 18 GY 2018639C1
2 11
13 A40 18 GY 2018639C1
1 10
14 A94BD 18 GY 2018639C1
15 A94E 18 GY 2018639C1
CONNECTOR 2024509C1
16 A36L 18 TN 2018639C1
17 PLUG - - -
18 A31 18 TN 2018639C1
19 A32A 18 TN 2018639C1
20 A32 18 TN 2018639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 034

Figure 232 Connector Composites (418M / 420M)

232
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.38. CONNECTOR COMPOSITES (421M / 422M), P. 35

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A62D 18 DK BL 2018639C1
2 A62-GD 18 WH 2018639C1
3 A28B 18 TN 2018639C1
4 A11-GL 18 WH 2018639C1
SPEEDO/TACH MODULE #1
(421M) 5 A47/48(+) 18 GY 2018639C1
6 A47/48(-) 18 GY 2018639C1
7 A5GA(+) 18 YL 2018639C1
9 20
7 A9YL(+) 18 YL 2018639C1
8 19
7 18 8 A5GB(-) 18 GN 2018639C1

6 8 A9GN(-) 18 GN 2018639C1
17
9 A14G 18 RD 2018639C1
16
10 PLUG - - -
15
14 11 PLUG - - -
5 12 PLUG - - -
13
4
13 PLUG - - -
3 12
14 PLUG - - -
2 11
1 10 15 A36 18 TN 2018639C1
16 PLUG - - -

CONNECTOR 2018588C1 17 PLUG - - -


18 A40C 18 GY 2018639C1
19 A36L 18 TN 2018639C1
20 A52J 18 YL 2018639C1

CAV CIRCUIT GAUGE COLOR TERMINAL


SPEEDO/TACH MODULE 2
1 A57R 18 OR 2018639C1
(422M)
2 A56R 18 OR 2018639C1
3 A29L 18 TN 2018639C1
4 A35L 18 TN 2018639C1
9 20
5 A29S(+) 18 TN 2018639C1
8 19
6 A29S(-) 18 TN 2018639C1
7 18
6 7 A29C(+) 18 TN 2018639C1
17 8 A29C(-) 18 TN 2018639C1
16
9 A35S(+) 18 TN 2018639C1
15
10 A35S(-) 18 TN 2018639C1
14
5 11 A35C(+) 18 TN 2018639C1
13
4 12 A35C(-) 18 TN 2018639C1
3 12
13 A27S(+) 18 TN 2018639C1
2 11
14 A27S(-) 18 TN 2018639C1
1 10
15 A27C(+) 18 TN 2018639C1
16 A27C(-) 18 TN 2018639C1
CONNECTOR 2018591C1 17 A36S(+) 18 TN 2018639C1
18 A36S(-) 18 TN 2018639C1
19 A36C(+) 18 TN 2018639C1
20 A36C(-) 18 TN 2018639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 035

Figure 233 Connector Composites (421M / 422M)

233
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.39. CONNECTOR COMPOSITES (423M / 424M), P. 36

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A62C 18 DK BL 2018639C1
2 A62-GC 18 WH 2018639C1
3 A28A 18 TN 2018639C1
4 A11-GM 18 WH 2018639C1
LEFT SIDE CLUSTER #2
(423M) 5 A29L 18 TN 2018639C1
6 PLUG - - -
7 A65C 18 OR 2018639C1
8 18 8 A97SB 18 VT 2018639C1
7 17 9 A35L 18 TN 2018639C1
6 16
10 A97AM 18 VT 2018639C1
5
15 10* A97AT 18 VT 2018639C1
14 10# A97ML 18 VT 2018639C1
13 10@ A97T 18 VT 2018639C1
12
4 11@ A97AF 18 VT 2018639C1
3 11 11# A97AP 18 VT 2018639C1
2 10 11% A97AT 18 VT 2018639C1
1 9 12 A28D 18 TN 2018639C1
13@ A97AA 18 VT 2018639C1

CONNECTOR 2018589C1 13# A97AT 18 VT 2018639C1


13** A97AZ 18 VT 2018639C1
14 A94T 18 GY 2018639C1
15 PLUG - - -
16 PLUG - - -
17 PLUG - - -
18 A30 18 TN 2018639C1

* W/ EXP CUMMINS ENG & W/ AUTO & N/ CUMM


IDLE CONTROL SYS,BRAZIL
# W/ 2010 IBB ENG & W/ ALLISON XMSN &
& W/ ENGINE BRAKE
@ W/ INTL CEC I-6 ENGINES
% W/ EXPORT CAT C15/C16 ENG W/ ALLISON XMSN
** W/ EATON DM3 XMSN W/ AUTO CLUTCH W/ CUMMINS
W/ ICON,W/ PAM,USA

LEFT SIDE CLUSTER #1


(424M)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A29S(+) 18 TN 2018639C1
2 A29S(-) 18 TN 2018639C1
5 12 3 A29C(+) 18 TN 2018639C1
4 11 4 A29C(-) 18 TN 2018639C1

10 5 A35S(+) 18 TN 2018639C1
9 6 A35S(-) 18 TN 2018639C1
7 A35C(+) 18 TN 2018639C1
3 8
2 7 8 A35C(-) 18 TN 2018639C1

1 6 9 A27S(+) 18 TN 2018639C1
10 A27S(-) 18 TN 2018639C1
11 A27C(+) 18 TN 2018639C1
12 A27C(-) 18 TN 2018639C1

CONNECTOR 2018590C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 036

Figure 234 Connector Composites (423M / 424M)

234
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.40. CONNECTOR COMPOSITES (425M / 426M / 427F), P. 37

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

PANEL LIGHT SWITCH


(425M) CAV CIRCUIT GAUGE COLOR TERMINAL
A A62 16 DKBL 1661209C1
B A11-GS 16 WH 1661209C1
D C C A62A 16 DKBL 1661209C1
D A62W 16 DKBL 1661209C1
E B
E PLUG - - -
F A F A62-GW 18 WH 1661208C1

CONNECTOR 1661200C1

RADIO #1
(426M)

(LOCATED IN INSTRUMENT PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL


A A88B 16 LTGN 1661209C1
B A86A 18 LTGN 1661208C1
C A86C 18 LTGN 1661208C1
D C D A86 16 LTGN 1661209C1

E B E A86D 18 LTGN 1661208C1


F A86B 18 LTGN 1661208C1
F A

CONNECTOR 1661200C1

RADIO #2
(427F)

(LOCATED IN INSTRUMENT PANEL)


CAV CIRCUIT GAUGE COLOR TERMINAL
A A86-GA 18 WH 1661212C1
B A86R 18 LTGN 1661212C1
C A86T 18 LTGN 1661212C1
F A
D A86U 18 LTGN 1661212C1
E B E A86S 18 LTGN 1661212C1
F PLUG - - -
D C

CONNECTOR 1661201C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 037

Figure 235 Connector Composites (425M / 426M / 427F)

235
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.41. CONNECTOR COMPOSITES (428 / 428F / 429), P. 38

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ROOF CONN #2
(428)
(LOCATED IN CAB ROOF) CAV CIRCUIT GAUGE COLOR TERMINAL
A A86A 18 LTGN 1661208C1

A H B A86B 18 LTGN 1661208C1


C A86C 18 LTGN 1661208C1
B G D A86D 18 LTGN 1661208C1
C F E A86E 16 LTGN 1661208C1

D E F A58A 18 BN 1661208C1
G A62AP 16 DKBL 1661208C1
H A63P 16 DKBL 1661208C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1

ROOF CONN #2
(428F)
CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN CAB ROOF)
A A86A 18 LTGN 1661212C1
B A86B 18 LTGN 1661212C1
C A86C 18 LTGN 1661212C1
D E D A86D 18 LTGN 1661212C1
C F E A86E 16 LTGN 1661212C1
B G F A58A 16 BN 1661212C1
G A62AP 16 DKBL 1661212C1
A H
H A63P 16 DKBL 1661212C1

CONNECTOR 2005836C1
BODY LOCK 2006504C1

ROOF CONN #1
(429)
CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN CAB ROOF)
A A11-GAB 14 WH 3566715C1
B A63AS 16 DKBL 1661209C1
C A63 16 DKBL 1661209C1
D C
D* A63A 16 DKBL 1661211C1
E B D# A63Y 16 DKBL 1661211C1

F A E A63-GE 16 DKBL 1661209C1


F A63-GF 16 DKBL 1661209C1

* W/ SEPARATE CB & AM/FM ANT & N/ ROAD


CONNECTOR 1661200C1
RELAY,SKYRISE,TEMP/COMP
# W/ TEMP GAUGE/COMPASS(016HBH)
W/ SKYRISE PROSLPR(16AUL)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 038

Figure 236 Connector Composites (428 / 428F / 429)

236
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.42. CONNECTOR COMPOSITES (429F / 429O / 429P), P. 39

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ROOF CONN #1
CAV CIRCUIT GAUGE COLOR TERMINAL
(429F)
A A11-GAB 16 WH 1661212C1
(LOCATED IN CAB ROOF)
B A63AS 18 DKBL 1661212C1
C A63Z 18 DKBL 1661212C1

F A D A63H 18 DKBL 1661213C1


D A63Y 18 DKBL 1661213C1
E B E PLUG - - -
F PLUG - - -
D C
* W/ 2010 IBB ENG & W/ ALLISON XMSN
& W/ ENGINE BRAKE
# W/ 2010 IBB ENG & W/ ALLISON XMSN
CONNECTOR 1661201C1
& N/ ENGINE BRAKE

CAB CONNECTOR INTERCONNECT


(429O)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A11-GAB 14 WH 3566715C1
B A63AR 16 DKBL 1661209C1
D C C A63 16 DKBL 1661209C1
E B D A63Y 16 DKBL 1661209C1
E A63-GE 16 DKBL 1661209C1
F A
F A63-GF 16 DKBL 1661209C1

CONNECTOR 1661200C1

ROOF CONNECTOR INTERCONNECT


(429P)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A11-GAB 14 WH 3534167C1
F A B A63AV 16 DKBL 1661212C1
C A63 16 DKBL 1661212C1
E B D A63Y 16 DKBL 1661212C1

D C E A63-GE 16 DKBL 1661212C1


F A63-GF 16 DKBL 1661212C1

CONNECTOR 1661201C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 039

Figure 237 Connector Composites (429F / 429O / 429P)

237
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.43. CONNECTOR COMPOSITES (430 / 433M / 434M), P. 40

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WINDSHIELD WIPER MOTOR


(430)
(LOCATED IN UNDER HOOD)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E
A K82C 16 GY 2033819C1 1652325C1
D B K82F 16 GY 2033819C1 1652325C1

C C K82-GC 16 WH 2033819C1 1652325C1


D K82D 16 GY 2033819C1 1652325C1
B
E K82E 16 GY 2033819C1 1652325C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

ENG BRK SELECT CAV CIRCUIT GAUGE COLOR TERMINAL


(433M) 1 PLUG - - -
2* A24AD 18 GY 1661224C1
8 7 2# A24BK 18 GY 1661224C1
2* A24BL 16 GY 1661227C1
3* A24AE 18 GY 1661224C1
3@ A24AF 18 GY 1661224C1
4 1
4 PLUG - - -
5 PLUG - - -
6@ A24AE 18 GY 1661224C1
5 2
6* A24AF 18 GY 1661224C1
6% A24AP 18 GY 3541250C1

6 7* 62L 16 DKBL 1661209C1


3
7# A62NA 16 DKBL 1661209C1
8 A62-GL 18 WH 1661208C1
CONNECTOR2009385C1

* W/ 2010 IBB ENG & W/ ALLISON XMSN & N/ ENGINE BRAKE


# W/ EXHAUST BRAKE WIRING & W/ ALLISON XMSN
@ W/ ISM, N14, ISX ENGS W/ ALLISON WORLD XMSN W/ ENG BRAKE
% W/ EATON DM3 XMSN W/ AUTOCLUTCH W/ CUMMINS W/ ICON
N/ PAM,USA
** W/ 2010 IBB ENG & W/ ALLISON XMSN & W/ ENGINE BRAKE
## EXHAUST BRAKE WIRING & N/ ALLISON XMSN

ENG BRK ON/OFF


(434M) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2* A24AM 18 GY 1661224C1
8 7
2** A24-G 18 GY 1661224C1
2# A24-GBK 18 WH 1661224C1
3# A24BK 16 GY 1661227C1
4 1 3* A24CL 16 GY 1661227C1
4 PLUG - - -
5** A24AD 18 GY 1661224C1
5 2 5* A24BD 16 GY 1661226C1
5# A24-GBK 18 WH 1661224C1
6* A24AM 18 GY 1661224C1
6 3 6## A24BK 18 GY 1661224C1
6@ A24-G 18 GY 1661224C1

CONNECTOR 2009385C1 6* A92-GT 18 TN 1661224C1


7 A62N 16 DK BL 1661209C1
8 A62-GN 18 WH 1661208C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 040

Figure 238 Connector Composites (430 / 433M / 434M)

238
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.44. CONNECTOR COMPOSITES (435M / 436M / 437M), P. 41

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CRUISE ON/OFF CAV CIRCUIT GAUGE COLOR TERMINAL


(435M)
1 PLUG - - -
2 PLUG - - -
8 7 3 PLUG - - -
4 PLUG - - -
5* A97AE 18 VT 1661224C1
5# A97CF 18 VT 3541250C1
4 1
5* A97GB 18 VT 3541250C1
6# A97AD 18 VT 1661226C1
6@ A97CR 18 VT 3541250C1
5 2
6% A97CS 18 VT 3541250C1
6** A97-GC 18 VT 1661224C1

6 7 A62J 16 DKBL 1661209C1


3
8 A62-GJ 18 WH 1661208C1

CONNECTOR 2009385C1

CRUISE SET/RESUME CAV CIRCUIT GAUGE COLOR TERMINAL


(436M)
1* A97AA 18 VT 1661224C1
1# A97DK 18 VT 1661224C1
8 7 2@ A97CS 18 VT 1661224C1
2# A97GB 18 VT 1661224C1
2** A97-GB 18 VT 1661224C1
4 1 3** A97AB 18 VT 1661224C1
3* A97DJ 18 VT 1661224C1
4 PLUG - - -
5 2 5 PLUG - - -
6 PLUG - - -
7 A62K 16 DKBL 1661209C1
6 3 8 A62-GK 18 WH 1661208C1

* W/ 2010 IBB ENG & W/ ULTRASHIFT,AUTOSHIFT,FREEDOMXNSN


CONNECTOR 2009385C1 ALLISON & N/ ENG BRAKE
# W/ INTL CEC I-6 ENGINES
** W/ 2010 IBB ENG & W/ ALLISON XMSN & N/ ENG BRAKE
@ W/ 2010 IBB ENG & W/ ALLISON XMSN & W/ ENG BRAKE

RIGHT MOTORIZED MIRROR SWITCH


(437M) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A78E 18 LTGN 1661224C1
8 7 2 A78-GA 18 WH 1661224C1
3 PLUG - - -
4 A78F 18 LTGN 1661224C1
4 1 5* A78C 16 LTGN 1661226C1
5# A78D 16 LTGN 1661226C1
6 PLUG - - -
5 2 7* A62AW 16 DKBL 1661209C1
7# A62AW1 16 DKBL 1661209C1
8 A62-GAV 18 WH 1661208C1
6 3
* W/ MIRROR WIRING,POWER,RIGHT SIGNAL AXIS
CONNECTOR 2009385C1
# W/ MIRROE WIRING,POWER,LT & RT SIGNAL AXIS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 041

Figure 239 Connector Composites (435M / 436M / 437M)

239
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.45. CONNECTOR COMPOSITES (438M / 440M / 441), P. 42

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

HTD MIRROR SWITCH


(438M)

8 7

4 1

5 2

6 3

CONNECTOR 2009385C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A78-G 18 WH 1661224C1
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 A78 16 LTGN 1661226C1
6* A78A 18 LTGN 3541250C1
6# A78B 18 LTGN 3541250C1
7 A62AX 16 DKBL 1661209C1
8 A62-GAX 18 WH 1661208C1

* W/ 2010 IBB ENG & W/ ALLISON XMSN & N/ ENGINE BRAKE


# W/ 2010 IBB ENG & W/ ALLISON XMSN & W/ ENGINE BRAKE

WORKLIGHT SWITCH
(441)
(LOCATED AT BEHIND DRIVER SEAT)
FOG LIGHT SWITCH
(440M)
6
8 7

2 5
4 1

1 4
5 2
CONNECTOR 1661256C1

CAV CIRCUIT GAUGE COLOR TERMINAL

6 1 A65C 16 OR 1661226C1
3
1* A65-GC 14 WH 1661226C1
CONNECTOR 2009385C1 2 A65-GC 16 WH 1661226C1
2* A65-GD 16 WH 1661226C1
3 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
4* A65A 14 OR 1661226C1
1 A64-G 18 WH 1661224C1
4# A65N 16 OR 1661226C1
2 PLUG - - -
4# A71R 16 OR 1661226C1
3 PLUG - - -
4# A65A 16 OR 1661226C1
4 PLUG - - -
5* A65B 14 OR 1661226C1
5 A64C 14 YL 1661226C1
5# A65B 16 OR 1661226C1
6 A64A 14 YL 1661226C1
5 A65B 18 OR 1661224C1
7 A62AN 16 DKBL 1661209C1
5# A71N 16 OR 1661226C1
8 A62-GAN 16 WH 1661209C1
5# A65R 16 OR 1661226C1
6 A65P 16 OR 1661226C1

* N/ SLEEPER
# W/ AUX HEATER
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 441. B 92783V
RELEASE NO . DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 042

Figure 240 Connector Composites (438M / 440M / 441)

240
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.46. CONNECTOR COMPOSITES (442), P. 42A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

DOME LIGHT SWITCH


(442)
(LOCATED AT INSTRUMENT PANEL)

10 8

3 6

2B 5B

1 4

9 7

CONNECTOR 3520850C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A63AS 16 DKBL 1661226C1
2B* A63A 16 DKBL 1661227C1
2B# A63N 16 DKBL 1661227C1
3 A63-GD 16 WH 1661226C1
4 - - - -
5B - - - -
6 - - - -
7 A62F 16 DKBL 1661226C1
8 - - - -
9* A62-GF 18 WH 1661226C1
9# A63-GD 16 WH 1661226C1
10 - - - -

* W/ 2-BEACON LIGHT CAB MOUNTED W/ GAUGE AMBIENT TEMP & COMPASS


# W/ CB/AM/FM ANT BASE BOTH SIDES & W/ SKYRISE & W/ TEMP/COMPASS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 11NOV14
AE08076124 42A

Figure 241 Connector Composites (442)

241
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.47. CONNECTOR COMPOSITES (445 / 453 / 453M), P. 43

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

HILL START AID SWITCH


(445)
CAV CIRCUIT GAUGE COLOR TERMINAL
8 7
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 1 4 PLUG - - -
5 A11-G 16 WH 1661227C1
5 A94-GC 16 WH 1661227C1
5 2 6 A94CC 16 GY 1661226C1
7 A62AK 16 DKBL 1661209C1
8 A94-GC 16 WH 1661209C1
6 3

CONNECTOR 2009385C1

G1 GND ADAPTER
(453)
(LOCATED IN INSTRUMENT PANEL)

K
CAV CIRCUIT GAUGE COLOR TERMINAL
J
A PLUG - - -
H B PLUG - - -
C A11GR 16 WH 1661209C1
G
D PLUG - - -
F E PLUG - - -
E F PLUG - - -
G PLUG - - -
D
H A11-G 16 WH 1661209C1
C J PLUG - - -

B K PLUG - - -

CONNECTOR 2007315C1
BODY LOCK 2007316C1

G1 GND ADAPTER
(453M)
(LOCATED IN INSTRUMENT PANEL)

K CAV CIRCUIT GAUGE COLOR TERMINAL

J A A11-GA 12 WH 3566715C1
B A11-GR 14 WH 3566715C1
H C A11GR 16 WH 1661209C1
G C* A71-GA 14 WH 3566715C1
D A11-GEE 18 WH 1661208C1
F
E A98-G 18 WH 1661208C1
E F PLUG - - -

D G PLUG - - -
H A11-G 16 WH 1661209C1
C
J PLUG - - -
B K A11-GHH 18 WH 1661208C1

A
* W/ DUAL SWITCHED CUSTOMER MNTG WORK LIGHTS
CONNECTOR 2007315C1
BODY LOCK 2007316C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CIRC A71-GA IN B 92783V
RELEASE NO. D ATE PART NO. SHEET

R/D 453M. 92159Y 02AUG13


AE08076124 043

Figure 242 Connector Composites (445 / 453 / 453M)

242
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.48. CONNECTOR COMPOSITES (454M / 455M / 456M), P. 44

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

G2 GND ADAPTER
(454M)
(LOCATED IN INSTRUMENT PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL

K A A11-GY 10 WH 1661211C1

J B A48-G 16 WH 1661209C1

H C PLUG - - -

G D PLUG - - -

F E A28-G 16 WH 1661209C1

E F PLUG - - -

D G A86-GA 18 WH 1661208C1

C H A11-GF 18 WH 1661208C1

B J PLUG - - -
K A11-GAW 16 WH 1661209C1
A

CONNECTOR 2007315C1
BODY LOCK 2007316C1

G3 GND ADAPTER
(455M) CAV CIRCUIT GAUGE COLOR TERMINAL
A A11-GE 12 WH 3566715C1
(LOCATED IN INSTRUMENT PANEL)
B A13-GAD 18 WH 1661208C1
C* A11-GZA 14 WH 3566715C1
K C# A38-G 18 WH 1661208C1
J C@ A95-G 16 WH 1661209C1
H D% A38-GB 18 WH 1661208C1
G D** A97-GB 18 VT 1661208C1
F E PLUG - - -
E F A72-GA 18 WH 1661208C1
D G A11-GAW 14 WH 3566715C1
C H A41-G 18 WH 1661208C1
B J A11-GAC 14 WH 3566715C1
K A11-GDA 16 WH 1661209C1
A
* W/ TRUCK, GLIDERS, TRIM
CONNECTOR 2007315C1 # W/ HEATED DRIVERS SEAT
BODY LOCK 2007316C1 @ W/ 2010 IBB ENG & W/ ULTRASHIFT, FREEDOM XMSN,
ALLISON & N/ ENG BRAKE
% W/ HEATED PASSANGER SEAT
** W/ 2010 IBB ENG & W/ ALLISON XMSN & W/ ENGINE BRAKE

G4 GND ADAPTER
(456M)
CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL)
A A11-GC 10 WH 1661211C1

K B A11-GX 18 WH 1661208C1
J C PLUG - - -
H D A44-GZC 16 WH 1661209C1
G E PLUG - - -
F F PLUG - - -
E G## A11-GAD 18 WH 1661208C1
D G@@ A78-GC 18 WH 1661208C1
C G%% A78-GA 18 WH 1661208C1
B H A81-G 14 WH 3566715C1
J PLUG - - -
A
K A11-GHD 18 WH 1661208C1

CONNECTOR 2007315C1
BODY LOCK 2007316C1 ## W/ MIRROR WIRING,POWER,RIGHT SIGNAL AXIS
@@ W/ MIRROR WIRING,POWER,LT & RT SIGNAL AXIS
%% W/ MIRROR WIRING,POWER,RT & LT DUAL AXIS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 044

Figure 243 Connector Composites (454M / 455M / 456M)

243
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.49. CONNECTOR COMPOSITES (457M / 460F), P. 45

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

GND ADAPTER
(457M)

K
J CAV CIRCUIT GAUGE COLOR TERMINAL
A A97-GR 18 VT 1661208C1
H
B PLUG - - -
G C A44-GM 16 WH 1661209C1
F D A24-GBK 18 WH 1661208C1

E E PLUG - - -
F PLUG - - -
D
G A23A 16 TN 1661209C1
C
H PLUG - - -
B J PLUG - - -
K PLUG - - -
A

CONNECTOR 2007315C1
BODY LOCK 2007316C1

LOW AIR SWCH #1


(460F)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
C A40A 16 GY 1661875C1 1661872C1
D
D A40-GA 16 WH 1661875C1 1661872C1
B A
C

CONNECTOR 1661777C1
BODY LOCK 1661873C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 045

Figure 244 Connector Composites (457M / 460F)

244
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.50. CONNECTOR COMPOSITES (462M), P. 46

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT SECTION
(462M)

STUD
CAV CIRCUIT GAUGE COLOR TERMINAL

B1
F1-1 PLUG - - -
F1-2 PLUG - - -
2 F1-3 PLUG - - -
R1

7 5 3 1
3 4 F1-4 PLUG - - -

F1
1
D

A
8 6 4 2 F1-5 PLUG - - -
5
F1-6 PLUG - - -

STUD
B2
2 7 5 3 1
F1-7 PLUG - - -
R2

F2
D

A
3 4
1 8 6 4 2 F1-8 PLUG - - -
5
F2-1 PLUG - - -
7 5 3 1
F2-2 PLUG - - -
F3

2
R3

F2-3 PLUG - - -
8 6 4 2
1 3 4

5 7 5 3 1 F2-4 PLUG - - -
F2-5 PLUG - - -
F4
D

2 8 6 4 2
R4

F2-6 PLUG - - -
3 4
1
7 5 3 1 F2-7 PLUG - - -
F5

5
F2-8 PLUG - - -
D

8 6 4 2
F3-1 PLUG - - -
2 F3-2 PLUG - - -
R5

3 4 7 5 3 1 F3-3 PLUG - - -
1
F6

F3-4 PLUG - - -
D

5 8 6 4 2
F3-5 PLUG - - -
2
F3-6 PLUG - - -
R6

7 5 3 1
F7

3 4
1
F3-7 PLUG - - -
D

8 6 4 2
5
F3-8 PLUG - - -
7 5 3 1
2 F4-1 PLUG - - -
R7

F8
D

1 3 4 8 6 4 2 F4-2 PLUG - - -

5 F4-3 A83 14 LTGN 0557374C1


7 5 3 1
F4-4 A14BD 14 RD 0557374C1
F9

2
D

A
R8

8 6 4 2 F4-5 PLUG - - -
3 4
F4-6 PLUG - - -
1

5
F4-7 PLUG - - -
7 5 3 1
F4-7 PLUG - - -
F10
D

2 8 6 4 2
R9

3 4
1 7 5 3 1 CHART CONTINUED ON SHEET 47
F11

5
D

8 6 4 2
2
R10

7 5 3 1
F12

1 3 4
D

5 8 6 4 2

2
R11

7 5 3 1
F13
D

1 3 4
8 6 4 2
5
7 5 3 1
F14

2
R12

8 6 4 2

1 3 4

5
STUD
G1

CONNECTOR 2018917C91
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 046

Figure 245 Connector Composites (462M)

245
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.51. CONNECTOR COMPOSITES (462M), P. 47

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT SECTION
(462M)

STUD
CHART CONTINUED FROM SHEET 46

B1
2
R1

7 5 3 1
3 4

F1
CAV CIRCUIT GAUGE COLOR TERMINAL
1
D

A
8 6 4 2
5
F4-7 PLUG - - -

STUD
B2
2 7 5 3 1 F4-8 PLUG - - -
R2

F2
F5-1 PLUG - - -
D

1 3 4
8 6 4 2

5 F5-2 PLUG - - -
7 5 3 1
F5-3 PLUG - - -
F3

2
R3

F5-4 PLUG - - -
D

8 6 4 2
1 3 4
F5-5 PLUG - - -
5 7 5 3 1
F5-6 PLUG - - -
F4
D

2 8 6 4 2 F5-7 PLUG - - -
R4

1 3 4 F5-8 PLUG - - -
7 5 3 1
R1-1 PLUG - - -
F5

5
D

8 6 4 2
R1-2 PLUG - - -
R1-3 PLUG - - -
2
R5

R1-4 PLUG - - -
3 4 7 5 3 1
R1-5 PLUG - - -
1
F6
D

5 8 6 4 2
R2-1 PLUG - - -
2 R2-2 PLUG - - -
R6

7 5 3 1
R2-2 PLUG - - -
F7

1 3 4
D

8 6 4 2
5 R2-3 PLUG - - -
7 5 3 1 R2-4 PLUG - - -
2
R7

F8

R2-5 PLUG - - -
D

1 3 4 8 6 4 2
R3-1 PLUG - - -
5
7 5 3 1 R3-2 PLUG - - -
F9

2
R3-3 PLUG - - -
D

A
R8

8 6 4 2
1 3 4 R3-4 PLUG - - -
5 R3-5 PLUG - - -
7 5 3 1 R4-1 PLUG - - -
F10

R4-2 PLUG - - -
D

2 8 6 4 2
R9

R4-3 PLUG - - -
1 3 4
R4-4 PLUG - - -
7 5 3 1
F11

5
R4-5 PLUG - - -
D

8 6 4 2
2
R10

7 5 3 1
F12

1 3 4
D

5 8 6 4 2

2
R11

7 5 3 1
F13
D

1 3 4
8 6 4 2
5
7 5 3 1
F14

2
R12

8 6 4 2

1 3 4

5
STUD
G1

CONNECTOR 2018917C91
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 047

Figure 246 Connector Composites (462M)

246
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.52. CONNECTOR COMPOSITES (462M), P. 48

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT SECTION
(462M)
CAV CIRCUIT GAUGE COLOR TERMINAL
F1-1 A75 10 LTGN 0557375C1

STUD
F1-2 A14X 10 RD 0557375C1

B1
F1-2 (A14Z) - - 0557383C1
F1-3 A77T 14 LTGN 0557374C1
2
F1-4 A14Z 10 RD 0557383C1
R1

7 5 3 1
3 4 F1-5 A75A 14 LTGN 0557374C1

F1
1
D

A
5
8 6 4 2
F1-6 (A14Z) - - 0557383C1

STUD
F1-7 A63P 16 DKBL 0557374C1

B2
2 7 5 3 1
R2

F1-8 A14Y 14 RD 0557374C1


F2
D

1 3 4
8 6 4 2
F1-8 (A14Z) - - 0557383C1
5
7 5 3 1 F2-1 A84 14 LTGN 0557375C1
F3

2
F2-1 A86 16 LTGN 0557375C1
R3

8 6 4 2
1 3 4
F2-1 A65A 14 OR 0557375C1
5 7 5 3 1 F2-1 A86E 16 LTGN 0557375C1
F4

F2-2 A12M 12 LTBL 0557375C1


D

2 8 6 4 2
R4

3 4
F2-2 A14T 10 RD 0557378C1
1
7 5 3 1
F2-3 A63 18 DKBL 1666118C1
F5

5
F2-3 A86K 14 LTGN 0557375C1
D

8 6 4 2

F2-3 A97DL 14 VT 0557375C1


2
F2-4 A14T 10 RD 0557381C1
R5

F2-4 (A14T) - - 0557378C1


3 4 7 5 3 1
1
F6

F2-5 A50A 18 YL 1666118C1


D

5 8 6 4 2

2 F2-5 A14S 12 RD 0557375C1


R6

7 5 3 1
F2-6 A14R 10 RD 0557378C1
F7

1 3 4
D

8 6 4 2 F2-6 (A14T) - - 0557381C1


5
F2-7 A51 14 YL 0557374C1
7 5 3 1
2
F2-7 A55 12 OR 0557375C1
R7

F8
D

1 3 4 8 6 4 2
F2-8 (A14R) - - 0557378C1
5
7 5 3 1
F2-8 (A14T) - - 0557381C1
F3-1 A58D 12 BN 0557375C1
F9

2
D

A
R8

8 6 4 2
3 4
F3-2 A14E 10 RD 0557378C1
1
F3-2 (A14E) - - 0557383C1
5

7 5 3 1 F3-3 A70 12 OR 0557375C1


F10

F3-4 A14E 10 RD 0557383C1


D

8 6 4 2
F3-4 (A14E) - - 0557378C1
2
R9

1 3 4
7 5 3 1 F3-5 A68 10 BN 0557375C1
F11

5 F3-6 A14B 10 RD 0557378C1


D

8 6 4 2
2 F3-6 (A14E) - - 0557383C1
R10

7 5 3 1 F3-7 A50 18 YL 1666118C1


F12

1 3 4
F3-8 (A14B) - - 0557378C1
D

5 8 6 4 2
F3-8 (A14E) - - 0557383C1
2
R11

7 5 3 1
F4-1 A13V 16 PK 0557374C1
F13

F4-1 A66D 14 YL 0557374C1


D

1 3 4
8 6 4 2
5 F4-2 A13B 12 PK 0557375C1
7 5 3 1
F4-2 A13BL 14 PK 0557374C1
F14

2
R12

8 6 4 2 F4-3 PLUG - - -
3 4
1 F4-4 PLUG - - -
5 F4-5 A71 18 OR 1666118C1
F4-6 A13J 12 PK 0557378C1
F4-7 A78 16 LTGN 0557375C1
F4-7 A78C 16 LTGN 0557375C1
STUD
G1

CHART CONTINUED ON SHEET 49

CONNECTOR 2018917C93
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 048

Figure 247 Connector Composites (462M)

247
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.53. CONNECTOR COMPOSITES (462M), P. 49

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT SECTION
(462M)

STUD
B1
CHART CONTINUED FROM SHEET 48

CAV CIRCUIT GAUGE COLOR TERMINAL


2
R1

7 5 3 1
3 4 F4-7 A82K 16 GY 0557375C1

F1
1
D

A
8 6 4 2
5 F4-7 A87B 16 GY 0557375C1

STUD
F4-8 A14AL 10 RD 0557375C1

B2
2 7 5 3 1
R2

F4-8 (A13J) - - 0557378C1

F2
D

A
1 3 4
8 6 4 2
F5-1 A78 16 LTGN 0557375C1
5
7 5 3 1 F5-1 A78C 16 LTGN 0557375C1
2 F3
F5-1 A14S 12 RD 0557375C1
R3

8 6 4 2
1 3 4
F5-2 A13BN 12 PK 0557375C1
5 7 5 3 1 F5-2 (A14B) - - 0557383C1
F4

F5-3 A55 12 OR 0557375C1


D

2 8 6 4 2
R4

3 4
F5-3 A86 16 LTGN 0557375C1
1
7 5 3 1
F5-3 A86E 16 LTGN 0557375C1
F5

5
D

8 6 4 2 F5-4 A12M 12 LTBL 0557375C1


F5-4 A14B 10 RD 0557383C1
2
F5-5 A85 16 GY 0557375C1
R5

7 5 3 1
1 3 4
F5-5 A14J 16 RD 0557375C1
F6
D

5 8 6 4 2 F5-6 A14AM 10 RD 0557375C1

2 F5-6 (A14B) - - 0557383C1


R6

7 5 3 1
F5-7 A14BJ 10 RD 0557375C1
F7

1 3 4
D

8 6 4 2 F5-7 A86K 14 LTGN 0557375C1


5
F5-7 A97DL 14 VT 0557375C1
7 5 3 1
2
F5-8 A14AA 14 RD 0557374C1
R7

F8
D

8 6 4 2
F5-8 (A14B) - - 0557383C1
1 3 4

5
7 5 3 1 R1-1 A14S 12 RD 1661710C1
R1-2 A13-GA 18 WH 1659673C1
F9

2
D

A
R8

8 6 4 2
3 4 R1-3 PLUG - - -
1

5
R1-4 A13H 12 PK 1661710C1

7 5 3 1 R1-5 A13A 12 PK 1661710C1


F10

R2-1 A75F 10 LTGN 1661710C1


D

2 8 6 4 2
R2-2 A13-GA 18 WH 1661709C1
R9

1 3 4
7 5 3 1 R2-2 A75-GB 18 WH 1661709C1
F11

5 R2-3 A75T 14 LTGN 1661709C1


D

8 6 4 2
2 R2-4 A75 10 LTGN 1661710C1
R10

7 5 3 1 R2-5 A75H 14 LTGN 1661709C1


F12

1 3 4

R3-1 A75D 14 LTGN 1661709C1


D

5 8 6 4 2
R3-2 A75-GB 18 WH 1661709C1
2
R11

7 5 3 1
R3-2 A75-GC 18 WH 1661709C1
F13
D

3 4
1
8 6 4 2 R3-3 PLUG - - -
5
R3-4 A75M 14 LTGN 1661709C1
7 5 3 1
R3-5 A75N 14 LTGN 1661709C1
F14

2
R12

8 6 4 2 R4-1 A51 14 YL 1661709C1


1 3 4
R4-2 A50-GB 18 WH 1661709C1
5 R4-2 A75-GC 18 WH 1661709C1
R4-3 A58ZA 14 BN 1661709C1
R4-4 A51A 14 YL 1661709C1
STUD

R4-5 A50B 18 YL 1661709C1


G1

R4-5 A66H 18 YL 1661709C1

CONNECTOR 2018917C93
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 049

Figure 248 Connector Composites (462M)

248
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.54. CONNECTOR COMPOSITES (463M), P. 50

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CENTER SECTION CAV CIRCUIT GAUGE COLOR TERMINAL


(463M) F6-1 PLUG - - -
F6-2 A14M 10 RD 0557378C1
F6-2 (A14M) - - 0557383C1

STUD
B1
F6-3 PLUG - - -
F6-4 A14M 10 RD 0557383C1
F6-4 (A14M) - - 0557378C1
2
F6-5 A65A 14 OR 0557375C1
R1

7 5 3 1
3 4 F6-5 A84 14 LT GN 0557375C1

F1
1
D

A
8 6 4 2
5 F6-5 A65A 14 OR 0557375C1

STUD
F6-6 A14AJ 10 RD 0557375C1

B2
2 7 5 3 1
R2

F6-6 (A14M) - - 0557383C1


F2
D

1 3 4
8 6 4 2
F6-7 A63 18 DK BL 1666118C1
5
7 5 3 1 F6-7 A13D 18 PK 1666118C1
F3

2
F6-7 A13D 20 PK 1666118C1
R3

8 6 4 2
1 3 4
F6-7 A13DM1 20 PK 1666118C1
5 7 5 3 1 F6-8 A13Z 12 PK 0557375C1
F4

F6-8 (A14M) - - 0557383C1


D

2 8 6 4 2
R4

3 4
F7-1 A15 12 RD 0557375C1
1
7 5 3 1
F7-2 A14C 10 RD 0557375C1
F5

5
D

8 6 4 2 F7-2 (A14L) - - 0557383C1


F7-3 A56H 12 OR 0557375C1
F7-4 A14L 10 RD 0557383C1
2
R5

7 5 3 1
1 3 4 F7-5 A57H 12 OR 0557375C1
F6
D

5 8 6 4 2 F7-6 (A14L) - - 0557383C1

2 F7-7 A70E 10 OR 0557375C1


R6

7 5 3 1
F7-8 A14F 10 RD 0557375C1
F7

1 3 4
D

8 6 4 2 F7-8 (A14L) - - 0557383C1


5
F8-1 A13V 16 PK 0557374C1
7 5 3 1
2
F8-1 A50A 18 YL 1666118C1
R7

F8
D

F8-2 A14D 10 RD 0557378C1


1 3 4 8 6 4 2

5
7 5 3 1 F8-2 (A13B) - - 0557381C1
F8-3 A51 14 YL 0557374C1
F9

2
D

A
R8

8 6 4 2
3 4 F8-3 A13D 20 PK 1666118C1
1
F8-3 A13DM1 20 PK 1666118C1
5

7 5 3 1 F8-4 A13B 12 PK 0557375C1


F10

F8-4 (A14D) - - 0557378C1


D

2 8 6 4 2
F8-5 A68C 16 BN 0557374C1
R9

1 3 4
7 5 3 1 F8-5 A23 16 TN 0557375C1
F11

5 F8-5 A75BC 16 LT GN 0557375C1


D

8 6 4 2
2 F8-6 A68D 10 BN 0557375C1
R10

7 5 3 1 F8-6 (A13B) - - 0557381C1


F12

1 3 4

F8-7 PLUG - - -
D

5 8 6 4 2
F8-8 PLUG - - -
2
R11

F9-1 A39A 16 GY 0557374C1


7 5 3 1
F13

F9-2 A14AD 16 RD 0557375C1


D

1 3 4
8 6 4 2
5
F9-2 A14BL 14 RD 0557375C1
7 5 3 1
F9-2 (A14D) - - 0557383C1
F14

2
R12

8 6 4 2 F9-3 A66D 14 YL 0557374C1


3 4
1 F9-3 A94AH 10 GY 0557375C1
5 F9-4 A14D 10 RD 0557383C1
F9-4 A13BL 14 PK 0557375C1
F9-4 A13BM 16 PK 0557375C1
STUD

F9-5 A66A 14 YL 0557374C1


G1

F9-6 A14BL 14 RD 0557374C1


F9-6 (A14D) - - 0557383C1

CONNECTOR 2018917C93
CHART CONTINUED ON SHEET 51
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 050

Figure 249 Connector Composites (463M)

249
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.55. CONNECTOR COMPOSITES (463M), P. 51

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CENTER SECTION
(463M)

STUD
B1
CHART CONTINUED FROM SHEET 50

2
R1

7 5 3 1
3 4

F1
1
D

A
8 6 4 2 CAV CIRCUIT GAUGE COLOR TERMINAL
5
F9-7 A82K 16 GY 0557375C1

STUD
B2
2 7 5 3 1
F9-7 A87B 16 GY 0557375C1
R2

F2
D

A
3 4
1 8 6 4 2 F9-7 A75BC 16 LTGN 0557374C1
5
F9-8 A13U 12 PK 0557375C1
7 5 3 1
F9-8 (A14D) - - 0557383C1
F3
2
R3

R5-1 A75A 14 LTGN 1661709C1


8 6 4 2
1 3 4

5 7 5 3 1 R5-2 A13-GT 18 WH 1659673C1


R5-3 PLUG - - -
F4
D

2 8 6 4 2
R4

R5-4 A75BL 14 LTGN 1661709C1


3 4
1
7 5 3 1 R5-5 A13BH 18 PK 1659673C1
F5

R6-1 A77F 14 LTGN 1661709C1


5
D

8 6 4 2
R6-2 A13-GT 18 WH 1661709C1
2 R6-2 A77-G 18 WH 1661709C1
R5

3 4 7 5 3 1 R6-3 A77C 14 LTGN 1661709C1


1
F6

R6-4 PLUG - - -
D

5 8 6 4 2
R6-5 A77R 18 LTGN 1659673C1
2
R7-1 A85 16 GY 1661710C1
R6

7 5 3 1
F7

3 4
1
R7-1 A85D 16 GY 1661710C1
D

8 6 4 2
5
R7-2 A85C 16 GY 1661709C1
R7-3 PLUG - - -
7 5 3 1
2
R7

F8
D

1 3 4 8 6 4 2 R7-4 A85B 16 GY 1661709C1

5
R7-5 A85D 16 GY 1661709C1
7 5 3 1
R8-1 A58D 12 BN 1661710C1
F9

2
D

A
R8

8 6 4 2 R8-2 A58-GA 18 WH 1661709C1


3 4
R8-2 A77-G 18 WH 1661709C1
1

5
R8-3 PLUG - - -
7 5 3 1
R8-4 A58R 12 BN 1661710C1
F10
D

2 8 6 4 2 R8-5 A58C 18 BN 1659673C1


R9

3 4 R8-5 A58AA 18 BN 1659673C1


1 7 5 3 1
F11

5
D

8 6 4 2
2
R10

7 5 3 1
F12

1 3 4
D

5 8 6 4 2

2
R11

7 5 3 1
F13
D

1 3 4
8 6 4 2
5
7 5 3 1
F14

2
R12

8 6 4 2

1 3 4

5
STUD
G1

CONNECTOR 2018917C93
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 051

Figure 250 Connector Composites (463M)

250
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.56. CONNECTOR COMPOSITES (464M), P. 52

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT SECTION
(464M)

STUD
B1
CAV CIRCUIT GAUGE COLOR TERMINAL

2 F10-1 A64 14 YL 0557374C1


R1

F10-1 A81 18 LTGN 1666118C1


7 5 3 1
3 4

F1
1
F10-1 A14AR 14 RD 0557374C1
D

A
8 6 4 2
5
F10-1 A14AS 10 RD 0557375C1

STUD
B2
2 7 5 3 1
F10-1 A50BL 18 YL 1666118C1
R2

F2
D

F10-1 A81R 16 LTGN 0557374C1


1 3 4
8 6 4 2

5 F10-1 A94P 12 GY 0557375C1


7 5 3 1
F10-2 A12P 12 LTBL 0557375C1
F3

2
R3

3 4
8 6 4 2
F10-2 A14AN 10 RD 0557375C1
1

5 7 5 3 1
F10-2 A14AR 10 RD 0557375C1
F10-2 A14AS 14 RD 0557374C1
F4
D

2 8 6 4 2
F10-2 A14BE 18 PK 1666118C1
R4

3 4
1
7 5 3 1 F10-2 A14FA 14 RD 0557374C1
F5

5
F10-3 A14AU 14 RD 0557374C1
D

8 6 4 2
F10-3 A94CF 18 PK 0557375C1
2 F10-3 A94KA 18 PK 1666118C1
R5

3 4 7 5 3 1 F10-4 A13W 14 PK 0557374C1


1
F6

F10-4 A13WA 14 PK 0557374C1


D

5 8 6 4 2
F10-4 A14AV 14 RD 0557374C1
2
F10-4 A92ST 14 GY 0557375C1
R6

7 5 3 1
F7

3 4
1 F10-5 A14AY 10 RD 0557375C1
D

8 6 4 2
5
F10-5 A94CF 16 PK 0557374C1
2
7 5 3 1
F10-6 A14AX 14 RD 0557374C1
R7

F8

F10-6 A13WB 14 PK 0557374C1


D

1 3 4 8 6 4 2

5
F10-7 A14BR 10 RD 0557375C1
7 5 3 1
F10-8 A14BV 14 RD 0557374C1
F9

2
D

F11-1 A14BU 10 RD 0557375C1


R8

8 6 4 2
3 4
1
F11-2 A14BS 14 RD 0557374C1
F11-3 PLUG - - -
5

7 5 3 1
F11-4 PLUG - - -
F10
D

2 8 6 4 2 F11-5 PLUG - - -
R9

3 4 F11-6 PLUG - - -
1 7 5 3 1
F11-7 PLUG - - -
F11

5
D

8 6 4 2 F11-8 PLUG - - -
2
R10

7 5 3 1
F12-1 PLUG - - -
F12

3 4
1
F12-2 PLUG - - -
D

8 6 4 2
5
F12-3 PLUG - - -
2 F12-4 PLUG - - -
R11

7 5 3 1
F13

F12-5 PLUG - - -
D

1 3 4
8 6 4 2
5
F12-6 PLUG - - -
7 5 3 1 F12-7 PLUG - - -
F14

2
R12

F12-8 PLUG - - -
D

8 6 4 2

1 3 4

5
STUD
G1

CHART CONTINUED ON SHEET 53

CONNECTOR 2018917C91
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 052

Figure 251 Connector Composites (464M)

251
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.57. CONNECTOR COMPOSITES (464M), P. 53

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT SECTION
(464M)

STUD
B1
2
R1

7 5 3 1
3 4
CHART CONTINUED FROM SHEET 52

F1
1
D

A
8 6 4 2
5

STUD
CAV CIRCUIT GAUGE COLOR TERMINAL

B2
2 7 5 3 1
R2

F13-1 PLUG - - -

F2
D

A
1 3 4
8 6 4 2
F13-2 PLUG - - -
5
7 5 3 1 F13-3 PLUG - - -
F13-4 PLUG - - -
F3
2
R3

8 6 4 2
1 3 4 F13-5 PLUG - - -
5 7 5 3 1 F13-6 PLUG - - -
F4

F13-7 PLUG - - -
D

2 8 6 4 2
R4

F13-8 PLUG - - -
1 3 4
7 5 3 1
F14-1 PLUG - - -
F5

5
F14-2 PLUG - - -
D

8 6 4 2
F14-3 PLUG - - -
2
F14-4 PLUG - - -
R5

1 3 4 7 5 3 1
F14-5 PLUG - - -
F6

F14-6 PLUG - - -
D

5 8 6 4 2

2
F14-7 PLUG - - -
R6

7 5 3 1
F14-8 PLUG - - -
F7

1 3 4
D

8 6 4 2
5

7 5 3 1
2
R7

F8
D

1 3 4 8 6 4 2

5
7 5 3 1
F9

2
D

A
R8

8 6 4 2
1 3 4

7 5 3 1
F10
D

2 8 6 4 2
R9

1 3 4
7 5 3 1
F11

5
D

8 6 4 2
2
R10

7 5 3 1
F12

1 3 4
D

5 8 6 4 2

2
R11

7 5 3 1
F13
D

1 3 4
8 6 4 2
5
7 5 3 1
F14

2
R12

8 6 4 2

1 3 4

5
STUD
G1

CONNECTOR 2018917C91
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 053

Figure 252 Connector Composites (464M)

252
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.58. CONNECTOR COMPOSITES (464M), P. 54

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

FUSE AND RELAY BLOCK ASSY RIGHT SECTION


(464M)

STUD
B1
CAV CIRCUIT GAUGE COLOR TERMINAL

2 F10-1 A14BDF 16 RD 0557374C1


R1

F10-1 A14CA 14 RD 0557374C1


7 5 3 1
3 4

F1
1
F10-1 A23W 16 GY 0557374C1
D

A
8 6 4 2
5
F10-1 A28M 18 TN 1666118C1

STUD
B2
2 7 5 3 1
F10-1 A38A 18 LTGN 1666118C1
R2

F2
D

F10-1 A38B 18 LTGN 1666118C1


1 3 4
8 6 4 2

5 F10-1 A41A 18 LTGN 1666118C1


7 5 3 1
F10-1 A72B 12 OR 0557375C1
F3

2
R3

3 4
8 6 4 2
F10-1 A92A15 18 PK 1666118C1
1

5 7 5 3 1
F10-1* A71D 14 OR 0557374C1
F10-2 A12B 10 LTBL 0557375C1
F4
D

2 8 6 4 2
F10-2 A13BF 16 GY 0557374C1
R4

3 4
1
7 5 3 1 F10-2 A13CD 18 PK 1666118C1
F5

5
F10-2 A13EF 18 PK 1666118C1
D

8 6 4 2
F10-2 A13EG 18 PK 1666118C1
2 F10-2 A13MA 18 PK 1666118C1
R5

3 4 7 5 3 1 F10-2 A14DAF 16 RD 0557374C1


1
F6

F10-2 A86CB 16 LTGN 1666118C1


D

5 8 6 4 2
F10-2 A13BL 14 PK 0557374C1
2
F10-2* A14AP 10 RD 0557375C1
R6

7 5 3 1
F7

3 4
1 F10-3 A13CA 14 PK 0557374C1
D

8 6 4 2
5
F10-3 A28MA 18 TN 1666118C1
2
7 5 3 1
F10-3 A41B 18 LTGN 1666118C1
R7

F8

F10-3 A72E 16 OR 0557374C1


D

1 3 4 8 6 4 2

5
F10-4 A14CD 18 RD 1666118C1
7 5 3 1
F10-4 A14MA 18 RD 1666118C1
F9

2
D

F10-4 A72D 16 OR 0557374C1


R8

8 6 4 2
3 4
1
F10-4 A86CC 16 LTGN 1666118C1
F10-5 A94AL 12 GY 0557375C1
5

7 5 3 1
F10-6 A94AM 12 GY 0557375C1
F10
D

2 8 6 4 2 F10-7 PLUG - - -
R9

3 4 F10-8 PLUG - - -
1 7 5 3 1
F11-1 PLUG - - -
F11

5
D

8 6 4 2 F11-2 PLUG - - -
2
R10

7 5 3 1
F11-3 PLUG - - -
F12

3 4
1
F11-4 PLUG - - -
D

8 6 4 2
5
F11-5 PLUG - - -
2 F11-6 PLUG - - -
R11

7 5 3 1
F13

F11-7 PLUG - - -
D

1 3 4
8 6 4 2
5
F11-8 PLUG - - -
7 5 3 1
F14

2
R12

8 6 4 2

1 3 4
* W/ DUAL SWITCHED CUSTOMER MNTG WORK LIGHTS
5
STUD
G1

CHART CONTINUED ON SHEET 55

CONNECTOR 2018917C92
BODY LOCK 0593387C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED CIRC A71D & B 92783V
RELEASE NO. DAT E PART NO. SHEET

A14AP. 92159Y 02AUG13


AE08076124 054

Figure 253 Connector Composites (464M)

253
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.59. CONNECTOR COMPOSITES (464M), P. 55

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

FUSE AND RELAY BLOCK ASSY RIGHT SECTION CHART CONTINUED FROM SHEET 56
(464M)

STUD
B1
2
R1

7 5 3 1
3 4
CAV CIRCUIT GAUGE COLOR TERMINAL

F1
1
D

8 6 4 A
2
5 F12-1 PLUG - - -

STUD
F12-2 PLUG - - -

B2
2 7 5 3 1
R2

F2

F12-3 PLUG - - -
D

1 3 4
8 6 4 2
F12-4 PLUG - - -
5
7 5 3 1 F12-5 PLUG - - -
F3

2
F12-6 PLUG - - -
R3

8 6 4 2
3 4
1
F12-7 PLUG - - -
5 7 5 3 1
F12-8 PLUG - - -
F4

F13-1 PLUG - - -
D

2 8 6 4 2
R4

1 3 4 F13-2 PLUG - - -
7 5 3 1
F13-3 PLUG - - -
F5

5
D

8 6 4 2 F13-4 PLUG - - -
F13-5 PLUG - - -
2
F13-6 PLUG - - -
R5

7 5 3 1
F13-7 PLUG - - -
1 3 4
F6
D

5 8 6 4 2 F13-8 PLUG - - -
2 F14-1 PLUG - - -
R6

7 5 3 1
F14-2 PLUG - - -
F7

1 3 4
D

5
8 6 4 2
F14-3 PLUG - - -

7 5 3 1
F14-4 PLUG - - -
2
F14-5 PLUG - - -
R7

F8
D

3 4 8 6 4 2
1
F14-6 PLUG - - -
5
7 5 3 1 F14-7 PLUG - - -
F9

2 F14-8 PLUG - - -
D

A
R8

8 6 4 2
1 3 4 R9-1 PLUG - - -

5 R9-2 PLUG - - -
7 5 3 1 R9-3 PLUG - - -
F10

R9-4 PLUG - - -
D

2 8 6 4 2
R9-5 PLUG - - -
R9

3 4
1 7 5 3 1 R10-1 PLUG - - -
F11

5
R10-2 PLUG - - -
D

8 6 4 2
2 R10-3 PLUG - - -
R10

7 5 3 1
R10-4 PLUG - - -
F12

1 3 4

R10-5 PLUG - - -
D

5 8 6 4 2

R11-1 PLUG - - -
2
R11

7 5 3 1
R11-2 PLUG - - -
F13
D

3 4
1
8 6 4 2 R11-3 PLUG - - -
R11-4 PLUG - - -
5
7 5 3 1
R11-5 PLUG - - -
F14

2
R12

8 6 4 2
R12-1 PLUG - - -
1 3 4
R12-2 PLUG - - -
5
R12-3 PLUG - - -
R12-4 PLUG - - -
R12-5 PLUG - - -
STUD
G1

CONNECTOR 2018917C92
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 055

Figure 254 Connector Composites (464M)

254
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.60. CONNECTOR COMPOSITES (464M), P. 56

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT SECTION CAV CIRCUIT GAUGE COLOR TERMINAL


(464M)
F10-1 A68C 16 BN 0557374C1
F10-1 A94AH 10 GY 0557375C1
F10-2 A68D 10 BN 0557375C1

STUD
B1
F10-2 A14CP 10 RD 0557375C1
F10-3 A12BA 16 LTBL 0557374C1
F10-4 A12F 12 LTBL 0557375C1
2
R1

7 5 3 1 F10-5 A23 16 TN 0557374C1


3 4

F1
1
F10-5 A97 18 VT 1666118C1
D

A
8 6 4 2
5
F10-5 A13Z 12 PK 0557375C1

STUD
B2
2 7 5 3 1
F10-5 A13ZA 12 PK 0557375C1
R2

F2
F10-5 A17EB 16 PK 0557374C1
D

1 3 4
8 6 4 2

5 F10-6 A95 18 TN 3515897C1


7 5 3 1
F10-6 A13BB 16 PK 0557374C1
F3

2
R3

8 6 4 2 F10-6 A13BM 16 PK 0557374C1


1 3 4
F10-6 A14ED 12 RD 0557375C1
5 7 5 3 1
F10-6 A95H 18 GY 3515897C1
F4
D

F10-7 A13BB 18 PK 3515897C1


2 8 6 4 2
R4

1 3 4
7 5 3 1
F10-7 A13D4 18 PK 3515897C1
F10-7 A13EC 16 PK 0557375C1
F5

5
D

8 6 4 2
F10-7 A13ED 16 PK 0557375C1

2
F10-7 A97AL 16 VT 0557375C1
R5

7 5 3 1
F10-7 A97CT 16 VT 0557375C1
1 3 4
F10-8 A13DS 12 PK 0557375C1
F6
D

5 8 6 4 2
F10-8 A13EB 16 PK 0557374C1
2
F10-8 A14BB 14 RD 0557374C1
R6

7 5 3 1
F7

1 3 4 F11-1 A95 18 TN 3515897C1


D

8 6 4 2
5 F11-1 A13Z 12 PK 0557375C1

2
7 5 3 1 F11-1 A14EA 12 RD 0557375C1
R7

F8

F11-1 A28F 16 TN 0557374C1


D

1 3 4 8 6 4 2
F11-1 A95H 18 GY 3515897C1
5
7 5 3 1 F11-1 A97AD 18 VT 1666118C1
F9

2
F11-2 A95 18 TN 3515897C1
D

A
R8

8 6 4 2
1 3 4
F11-2 A13AA 16 PK 0557374C1
5 F11-2 A13Z 12 PK 0557375C1
7 5 3 1
F11-2 A14EF 12 RD 0557375C1
F10

F11-2 A28E 16 TN 0557374C1


D

2 8 6 4 2
R9

F11-2 A95H 18 GY 3515897C1


1 3 4
7 5 3 1
F11-3 A97DL 14 VT 0557374C1
F11

5
D

8 6 4 2 F11-3 A28J 16 TN 0557374C1


F11-4 A14DLF 14 RD 0557374C1
2
R10

7 5 3 1
F11-4 A28H 16 TN 0557374C1
F12

1 3 4
D

5 8 6 4 2 F11-5 A28D 18 TN 1666118C1

2 F11-5 A58ZG 16 BN 0557374C1


R11

7 5 3 1
F13

F11-6 A13W 16 PK 0557374C1


D

1 3 4
8 6 4 2
F11-6 A58ZA 14 BN 0557374C1
5
7 5 3 1 F11-7 PLUG - - -
F14

2
R12

F11-8 PLUG - - -
D

8 6 4 2
F12-1 PLUG - - -
1 3 4
F12-2 PLUG - - -
5
F12-3 PLUG - - -
F12-4 PLUG - - -
F12-5 PLUG - - -
STUD

F12-6 PLUG - - -
G1

F12-7 PLUG - - -
F12-8 PLUG - - -
CONNECTOR 2018917C93
BODY LOCK 0593387C1 CHART CONTINUED ON SHEET 57

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 056

Figure 255 Connector Composites (464M)

255
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.61. CONNECTOR COMPOSITES (464M), P. 57

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT SECTION
(464M)

CHART CONTINUED FROM SHEET 56

STUD
B1
2
R1

7 5 3 1 CAV CIRCUIT GAUGE COLOR TERMINAL


3 4

F1
1
F13-1 PLUG - - -
D

A
8 6 4 2
5
F13-2 PLUG - - -

STUD
B2
2 7 5 3 1
F13-3 PLUG - - -
R2

F2
F13-4 PLUG - - -
D

3 4 A
1 8 6 4 2

5 F13-5 PLUG - - -
7 5 3 1
F13-6 PLUG - - -
F3

2
R3

8 6 4 2 F13-7 PLUG - - -
1 3 4
F13-8 PLUG - - -
5 7 5 3 1
F14-1 PLUG - - -
F4
D

F14-2 PLUG - - -
2 8 6 4 2
R4

1 3 4
7 5 3 1
F14-3 PLUG - - -
F14-4 PLUG - - -
F5

5
D

8 6 4 2
F14-5 PLUG - - -

2
F14-6 PLUG - - -
R5

7 5 3 1
F14-7 PLUG - - -
1 3 4
F14-8 PLUG - - -
F6
D

5 8 6 4 2
R9-1 A68 10 BN 1661710C1
2
R9-2 A58-G 18 WH 1659673C1
R6

7 5 3 1
F7

1 3 4 R9-3 PLUG - - -
D

8 6 4 2
5 R9-4 A68E 10 BN 1661710C1

2
7 5 3 1 R9-5 A58F 18 BN 1659673C1
R7

F8

R9-5 A58P 18 BN 1659673C1


D

1 3 4 8 6 4 2
R9-5 A58ZB 18 BN 1661709C1
5
7 5 3 1 R10-1 A70E 10 OR 1661710C1
F9

2
R10-2 A58-G 18 WH 1661709C1
D

A
R8

8 6 4 2
1 3 4
R10-2 A70-G 18 WH 1661709C1
5 R10-3 PLUG - - -
7 5 3 1
R10-4 A70C 10 OR 1661710C1
F10

R10-5 A70D 14 OR 1661709C1


D

2 8 6 4 2
R9

R11-1 A56H 12 OR 1661710C1


1 3 4
7 5 3 1
R11-2 A56-G 18 WH 1661709C1
F11

5
D

8 6 4 2 R11-2 A70-G 18 WH 1661709C1


R11-3 PLUG - - -
2
R10

7 5 3 1
R11-4 A56A 16 OR 1661710C1
F12

1 3 4
D

5 8 6 4 2 R11-4 A56C 12 OR 1661710C1

2 R11-5 A56E 14 OR 1661709C1


R11

7 5 3 1
F13

R12-1 A57H 12 OR 1661710C1


D

1 3 4
8 6 4 2
R12-2 A56-G 18 WH 1661709C1
5
7 5 3 1 R12-2 A57-G 18 WH 1661709C1
F14

2
R12

R12-4 A57A 16 OR 1661710C1


D

8 6 4 2
R12-4 A57C 12 OR 1661710C1
1 3 4
R12-5 A57E 14 OR 1661709C1
5
STUD
G1

CONNECTOR 2018917C93
BODY LOCK 0593387C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 057

Figure 256 Connector Composites (464M)

256
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.62. CONNECTOR COMPOSITES (465M / 466M / 468F), P. 58

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

HEADLIGHT SWITCH
(465M)

(LOCATED IN INSTRUMENT PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -

8 7 2* A50 18 YL 3541250C1
2# A58AA 18 BN 3541250C1
3 A58E 18 BN 1661224C1
4 PLUG - - -
4 1
5 A50A 18 YL 1661224C1
6% A52M 16 YL 1661226C1
6# A50B 18 YL 1661226C1
5 2
7 A62AS 16 DKBL 1661209C1
8 A62-GAS 18 WH 1661208C1

6 3
* W/ 2010 IBB ENGINE & W/ ALLISON XMSN N/ ENGINE BRAKE
CONNECTOR 2009385C1 # W/ 2010 IBB ENGINE & W/ ALLISON XMSN W/ ENGINE BRAKE
BODY LOCK 0593387C1 % W/ 2007 CUMMINS ISX ENGINE W/ ALLISON 4700 XMSN
W/ ENGINE BRAKE

TRAILER LIGHTS SWITCH


(466M)

(LOCATED IN INSTRUMENT PANEL)

8 7 CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
2 A58AA 18 BN 1661224C1
3 A58C 18 BN 1661224C1
4 1
4 PLUG - - -
5 A58E 18 BN 1661224C1
6 A58P 18 BN 1661224C1
5 2
7 A62AR 16 DKBL 1661209C1
8 A62-GAR 16 WH 1661209C1

6 3

CONNECTOR 2009385C1
BODY LOCK 0593387C1

DRL BRAKE SW
(468F)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
D
B PLUG - - - -
B A C A44B 16 GY 1661875C1 1661872C1
C D A44-GB 16 WH 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 058

Figure 257 Connector Composites (465M / 466M / 468F)

257
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.63. CONNECTOR COMPOSITES (469F / 469ML / 469OL / 469PL), P. 59

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 059

Figure 258 Connector Composites (469F / 469ML / 469OL / 469PL)

258
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.64. CONNECTOR COMPOSITES (471), P. 60

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 060

Figure 259 Connector Composites (471)

259
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.65. CONNECTOR COMPOSITES (471A), P. 61

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 061

Figure 260 Connector Composites (471A)

260
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.66. CONNECTOR COMPOSITES (471AF), P. 62

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 062

Figure 261 Connector Composites (471AF)

261
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.67. CONNECTOR COMPOSITES (471AM), P. 63

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 063

Figure 262 Connector Composites (471AM)

262
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.68. CONNECTOR COMPOSITES (471M), P. 64

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 064

Figure 263 Connector Composites (471M)

263
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.69. CONNECTOR COMPOSITES (475FL / 475ML / 476M / 478M), P. 65

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 065

Figure 264 Connector Composites (475FL / 475ML / 476M / 478M)

264
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.70. CONNECTOR COMPOSITES (480F / 480M / 481M / 482M), P. 66

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 066

Figure 265 Connector Composites (480F / 480M / 481M / 482M)

265
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.71. CONNECTOR COMPOSITES (489 / 489F / 493ML / 493OL), P. 67

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 067

Figure 266 Connector Composites (489 / 489F / 493ML / 493OL)

266
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.72. CONNECTOR COMPOSITES (494M / 495M), P. 68

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 068

Figure 267 Connector Composites (494M / 495M)

267
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.73. CONNECTOR COMPOSITES (497M / 498M), P. 69

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 069

Figure 268 Connector Composites (497M / 498M)

268
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.74. CONNECTOR COMPOSITES (499M / 501M), P. 70

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 070

Figure 269 Connector Composites (499M / 501M)

269
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.75. CONNECTOR COMPOSITES (502 / 503M), P. 71

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900, - *


0488 09DEC14 ADDED CIRC A65U IN B 92783V
RELEASE NO. D ATE PART NO. SHEET

R/D 503M. 92159Y 02AUG13


AE08076124 071

Figure 270 Connector Composites (502 / 503M)

270
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.76. CONNECTOR COMPOSITES (504M / 506), P. 72

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 072

Figure 271 Connector Composites (504M / 506)

271
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.77. CONNECTOR COMPOSITES (506M / 509M), P. 73

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 073

Figure 272 Connector Composites (506M / 509M)

272
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.78. CONNECTOR COMPOSITES (511M / 512F / 513F), P. 74

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 074

Figure 273 Connector Composites (511M / 512F / 513F)

273
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.79. CONNECTOR COMPOSITES (513M / 514M / 515), P. 75

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 075

Figure 274 Connector Composites (513M / 514M / 515)

274
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.80. CONNECTOR COMPOSITES (515M / 516M / 517M), P. 76

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 076

Figure 275 Connector Composites (515M / 516M / 517M)

275
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.81. CONNECTOR COMPOSITES (520 / 521 / 522 / 523), P. 77

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 077

Figure 276 Connector Composites (520 / 521 / 522 / 523)

276
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.82. CONNECTOR COMPOSITES (524 / 525F / 525M), P. 78

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 078

Figure 277 Connector Composites (524 / 525F / 525M)

277
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.83. CONNECTOR COMPOSITES (527 / 527B / 528 / 529), P. 79

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 079

Figure 278 Connector Composites (527 / 527B / 528 / 529)

278
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.84. CONNECTOR COMPOSITES (530 / 531 / 559F), P. 80

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 080

Figure 279 Connector Composites (530 / 531 / 559F)

279
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.85. CONNECTOR COMPOSITES (561ML / 571ML / 571OL / 572M), P. 81

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 081

Figure 280 Connector Composites (561ML / 571ML / 571OL / 572M)

280
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.86. CONNECTOR COMPOSITES (574 / 575 / 576), P. 82

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 082

Figure 281 Connector Composites (574 / 575 / 576)

281
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.87. CONNECTOR COMPOSITES (576 / 577), P. 83

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 083

Figure 282 Connector Composites (576 / 577)

282
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.88. CONNECTOR COMPOSITES (578 / 579), P. 83A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WORKLIGHT
(578)
(LOCATED AT BEHIND DRIVER SEAT) CAV CIRCUIT GAUGE COLOR TERMINAL
A A65B 16 OR 0333736C1
A A65F 16 OR 0333736C1
A B
A A65D 16 OR 0333736C1
B A65-GB 16 WH 0333736C1
B A65-GF 16 WH 0333736C1

CONNECTOR 0969541R1

WORKLIGHT
(579)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


A B A A65F 16 OR 0333733C1
B A65-GF 16 WH 0333733C1

CONNECTOR 0969541R1

CHK D ATE C HANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEAS E NO. DAT E PART NO. SHE ET

92783V 11NOV14
AE08076124 83A

Figure 283 Connector Composites (578 / 579)

283
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.89. CONNECTOR COMPOSITES (580M / 604 / 653M / 659M), P. 84

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 REMOVED CIRC A23B IN B 94591W
RELEASE NO. D ATE PART NO. SHEET

CAV 6 AT R/D 659M. 92159Y 02AUG13


AE08076124 084

Figure 284 Connector Composites (580M / 604 / 653M / 659M)

284
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.90. CONNECTOR COMPOSITES (670 / 670G / 671), P. 85

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 085

Figure 285 Connector Composites (670 / 670G / 671)

285
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.91. CONNECTOR COMPOSITES (672 / 673 / 674), P. 86

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 086

Figure 286 Connector Composites (672 / 673 / 674)

286
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.92. CONNECTOR COMPOSITES (674E / 675 / 676), P. 87

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 087

Figure 287 Connector Composites (674E / 675 / 676)

287
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.93. CONNECTOR COMPOSITES (677 / 677M / 678 / 678M), P. 88

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 088

Figure 288 Connector Composites (677 / 677M / 678 / 678M)

288
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.94. CONNECTOR COMPOSITES (679), P. 89

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 089

Figure 289 Connector Composites (679)

289
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.95. CONNECTOR COMPOSITES (679 / 679F), P. 90

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 090

Figure 290 Connector Composites (679 / 679F)

290
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.96. CONNECTOR COMPOSITES (679F / 679M / 680 / 681), P. 91

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 091

Figure 291 Connector Composites (679F / 679M / 680 / 681)

291
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.97. CONNECTOR COMPOSITES (745 / 800/ 800F / 816F / 823M / 851F), P. 92

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED R/D 800. B 94591W
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 092

Figure 292 Connector Composites (745 / 800 / 800F / 816F / 823M / 851F)

292
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.98. CONNECTOR COMPOSITES (851M / 887 / 922 / 922F / 922M), P. 93

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED CIRC K23A IN B 94591W
RELEASE NO. D ATE PART NO. SHEET

CAV A AT R/D 887. 92159Y 02AUG13


AE08076124 093

Figure 293 Connector Composites (851M / 887 / 922 / 922F / 922M)

293
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.99. CONNECTOR COMPOSITES (923 / 923F / 923M / 935F), P. 94

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 094

Figure 294 Connector Composites (923 / 923F / 923M / 935F)

294
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.100. CONNECTOR COMPOSITES (935 / 935M / 935OL / 935PL), P. 94A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WORKLIGHT
(935)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A65A 16 OR 1661209C1
B A65C 16 OR 1661209C1

CONNECTOR 1661196C1

CAB HARNESS
(935M) CAV CIRCUIT GAUGE COLOR TERMINAL
A A65B 18 OR 1661208C1
A A65A 14 OR 1661209C1
A A A65A 16 OR 1661209C1
A A65B 16 OR 1661209C1
B B A65-GC 14 WH 1661209C1
B A65C 16 OR 1661209C1

CONNECTOR 1661196C1

WORK/BACK UP LIGHT INPUT


(935OL)
(LOCATED AT BEHIND DRIVER SEAT)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A A65L 16 OR 1661212C1
B A65C 16 OR 1661212C1
A

CONNECTOR 1661197C1

WORKLIGHT
(935PL)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


A
A A65A 16 OR 1661209C1
B A65C 16 OR 1661209C1
B

CONNECTOR 1661196C1

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEAS E NO. DATE PART NO. SHEET

92783V 11NOV14 AE08076124 94A

Figure 295 Connector Composites Connector Composites (935 / 935M / 935OL / 935PL)

295
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.101. CONNECTOR COMPOSITES (946 / 957F / 958F / 958M / 959M), P. 95

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 095

Figure 296 Connector Composites (946 / 957F / 958F / 958M / 959M)

296
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.102. CONNECTOR COMPOSITES (964F / 964M), P. 95A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CUSTOMER WORKLIGHTS
(964F)
(LOCATED AT BEHIND DRIVER SEAT) CAV CIRCUIT GAUGE COLOR TERMINAL
A# A65D 16 OR 1661214C2
A# A65W 16 OR 1661214C2
B
B# A65G 14 OR 3534167C1
B A71E 14 OR 3534167C1
A
# W/ AUX HEATER

CONNECTOR 1661197C1

CUSTOMER WORKLIGHTS
(964F)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A71N 16 OR 1661212C1
C
B A65G 14 OR 3534167C1
B C A71R 16 OR 1661212C1

CONNECTOR 1661199C1

CUSTOMER WORKLIGHTS
(964M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A65D 16 OR 1661209C1
B A71E 14 OR 3566715C1

B W/ DUAL SWITCHED

CONNECTOR 1661196C1

CUSTOMER WORKLIGHTS
(964M)
(LOCATED AT BEHIND DRIVER SEAT)

A CAV CIRCUIT GAUGE COLOR TERMINAL


A A71N 14 OR 3566715C1
B B A71E 14 OR 3566715C1
C C A71R 14 OR 3566715C1

W/ BACK-UP LIGHTS W/ LOWERED HEATER BOX


CONNECTOR 1661198C1

CUSTOMER WORKLIGHTS
(964M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


C A A71N 16 OR 1661212C1
B A71E 14 OR 3534167C1
B
C A71R 16 OR 1661212C1
A

CONNECTOR 1661199C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 11NOV14
AE08076124 95A

Figure 297 Connector Composites (964F / 964M)

297
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.103. CONNECTOR COMPOSITES (967M / 968M), P. 95B

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT FLOOD LIGHT


(967M) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED AT BEHIND DRIVER SEAT) A* A65E 14 OR 1661209C1
A A65E 14 OR 3566715C1
A A A65B3 14 OR 3566715C1
B* A65-GA 14 WH 1661209C1
B A65-GA 14 WH 3566715C1
B
B A65-GC3 14 WH 3566715C1

CONNECTOR 1661196C1 * N/ SLEEPER

RIGHT FLOOD LIGHT


(968M)
CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED AT BEHIND DRIVER SEAT)
A* A65D 14 OR 1661209C1
A A65F 14 OR 3566715C1
A A A65B2 14 OR 3566715C1
B* A65-G 14 WH 1661209C1

B B A65-G 14 WH 3566715C1
B A65-GC2 14 WH 3566715C1

CONNECTOR 1661196C1
* N/ SLEEPER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 11NOV14
AE08076124 95B

Figure 298 Connector Composites (967M / 968M)

298
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.104. CONNECTOR COMPOSITES (974F / 974M), P. 96

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

B-PILLAR/AUX TRAILER SOCKET HARNESS


(974F)
(LOCATED ON BACK OF CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A* BLACK 12 BK 2033912C1 0589390C1
A# A72C 12 OR 2033912C1 0589390C1

CONNECTOR 1669834C1
BODY LOCK 1675053C1

TRLR SOCKET INSTR EL HARNESS CONN


(974F)
(LOCATED ON BACK OF CAB)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A72C 12 BK 2025422C1 2025427C1
B B A94AK 12 WH 2025422C1 2025427C1

CONNECTOR 2031520C1
BODY LOCK 2033927C1

AUX TRLR SOCKET


(974F)
(LOCATED ON BACK OF CAB & END OF FRAME)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A72C 12 OR 2031531C1 2025428C1
A B A94AK 12 GY 2031531C1 2025428C1

CONNECTOR 2031522C1
BODY LOCK 2033927C1

AUX TRLR SOCKET


(974M)
(LOCATED ON BACK OF CAB & END OF FRAME)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A* BLACK 12 BK 2033816C1 0589390C1
A# A72C 12 OR 2033816C1 0589390C1

* W/PRO-SLEEPER
CONNECTOR 1664531C1
# AUX TRLR SOCKET W/CENTER PIN CIRCUIT
BODY LOCK 1675053C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 096

Figure 299 Connector Composites (974F / 974M)

299
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.105. CONNECTOR COMPOSITES (975F / 979F), P. 97

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AUX TRLR SOCKET


(975F)
(LOCATED ON BACK OF CAB & END OF FRAME) CAV CIRCUIT GAUGE COLOR TERMINAL
BK A58AA 12 BN INCLUDED
BL A72C 12 OR INCLUDED
BN A68AB 10 BN INCLUDED
GN A57AB 12 OR INCLUDED
RD A70AB 10 OR INCLUDED
WH A11-GG 8 WH INCLUDED
YL A56AB 12 OR INCLUDED

WH
BN BK
BL
GN YL
RD

CONNECTOR 1663570C1

AUX TRLR SOCKET


(975F)
(LOCATED ON BACK OF CAB & END OF FRAME)
CAV CIRCUIT GAUGE COLOR TERMINAL
BK A72D 12 BK INCLUDED
BL A94AJ 10 LTBL INCLUDED
BN A98AT(-) 12 BN INCLUDED
GN A98AS(+) 12 LTGN INCLUDED
RD A72E 10 RD INCLUDED
WH A11-GG 8 WH INCLUDED
YL A94AK 12 YL INCLUDED

WH
BN BK
BL
GN YL
RD

CONNECTOR 3531276C1

CAB/SLEEPER HARNESS
(979F)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A A70C 10 OR 2025425C1 1667739C1
B A68B 10 BN 2025425C1 1667739C1
B
C A94AF 10 GY 2025425C1 1667739C1

CONNECTOR 1667732C1
BODY LOCK 1667734C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 097

Figure 300 Connector Composites (975F / 979F)

300
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.106. CONNECTOR COMPOSITES (980M / 981F / 982M / 990F / 991F), P. 98

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAB/SLEEPER HARNESS
(980M)

C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A58S 12 BN 1667737C1 1667735C1
B
B A56C 12 OR 1667737C1 1667735C1
C A57C 12 OR 1667737C1 1667735C1
A

CONNECTOR 1667733C1
BODY LOCK 1667734C1

STD TRLR SOCKET


(981F)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A58R 12 BN 2025424C1 1667735C1
B A56AA 12 OR 2025424C1 1667735C1
A
C A57AA 12 OR 2025424C1 1667735C1
B

CONNECTOR 1667732C1
BODY LOCK 1667734C1

STD TRLR SOCKET


(982M)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A70AA 10 OR 1667737C1 1667739C1

B B A68AA 10 BN 1667737C1 1667739C1


C A94AF 10 GY 1667737C1 1667739C1

CONNECTOR 1667733C1
BODY LOCK 1667734C1

RT CUSTOMER WORKLIGHTS
LEFT CUSTOMER WORKLIGHTS (991F)
(990F) (LOCATED AT BEHIND DRIVER SEAT)
(LOCATED AT BEHIND DRIVER SEAT)

B B

A A

CONNECTOR 1661197C1
CONNECTOR 1661197C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A65H 14 OR 3534167C1 A BLACK 14 BK 3534167C1
B A11-GA 14 WH 3534167C1 B WHITE 14 WH 3534167C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 990F & 991F.B 92783V
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 098

Figure 301 Connector Composites (980M / 981F / 982M / 990F / 991F)

301
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.107. CONNECTOR COMPOSITES (992M / 993M / 1000), P. 98A

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WORKLIGHT IN PK/REV
(992M)
(LOCATED AT BEHIND DRIVER SEAT)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A A71L 16 OR 0188396R1
A B A71M 14 OR 0188396R1

CONNECTOR 0872291R1

PARK BRAKE SW WORKLIGHT


(993M)
(LOCATED AT BEHIND DRIVER SEAT)

CAV CIRCUIT GAUGE COLOR TERMINAL


D A PLUG - - 2025431C1

B A B PLUG - - 2025431C1
C 71K 16 OR 1661875C1
C
D 71L 16 OR 1661875C1

CONNECTOR 1661777C1

AFTERTREATMENT/ ENGINE
(1000)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K95A 18 WH 1667742C1 3568570C1
A K B K95-GA 18 WH 1667742C1 3568570C1
C K95B 18 WH 1667742C1 3568570C1
B J
D K95-GB 18 WH 1667742C1 3568570C1

C H E K95C 18 WH 1667742C1 3568570C1


F K95-GC 18 WH 1667742C1 3568570C1
D
G G K95-GD 18 WH 1667742C1 3568570C1

E F H K95E 18 WH 1667742C1 3568570C1


J K95DA 18 WH 1667742C1 3568570C1
K PLUG - - - -
CONNECTOR 3538634C1
BODY LOCK 3538636C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, 9900


0488 09DEC14 INITIAL RELEASE. A 92783V
RELEASE NO. D ATE PART NO. SHEET

92783V 11NOV14
AE08076124 98A

Figure 302 Connector Composites (992M / 993M / 1000)

302
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.108. CONNECTOR COMPOSITES (1000), P. 99

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 099

Figure 303 Connector Composites (1000)

303
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.109. CONNECTOR COMPOSITES (1010 / 1027 / 1033F), P. 100

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

GND SPLICE PACK


(1010)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R10-G 16 WH 3535303C1 3535424C1
F
B R10-GA 16 WH 3535303C1 3535424C1
E C PLUD - - - -
D D R10-GP 16 WH 3535303C1 3535424C1

C E R10-GF 16 WH 3535303C1 3535424C1


F PLUG - - - -
B

CONNECTOR 3543729C1
BODY LOCK 3543731C1

ECM BATT+ / DEF BATT-


(1027)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K14 10 RD 2031531C1 2025427C1
B B K10-H 10 WH 2031531C1 2025427C1

CONNECTOR 2031522C1
BODY LOCK 2033927C1

POWER WINDOW RIGHT


(1033F)

CAV CIRCUIT GAUGE COLOR TERMINAL


A PLUG - - -
F A B A83D 14 LT GN 3534167C1
C PLUG - - -
E B
D A83J 14 LT GN 3534167C1
D C E A83K 14 LT GN 3534167C1
F PLUG - - -

CONNECTOR 1661201C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 100

Figure 304 Connector Composites (1010 / 1027 / 1033F)

304
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.110. CONNECTOR COMPOSITES (1034F / 1048F / 1049F), P. 101

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

POWER WINDOW LEFT


(1034F)
(LOCATED ON LEFT SIDE DOOR)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A83-GA 14 WH 3534167C1

F A B A83J 14 LTGN 3534167C1


C A83C 14 LTGN 3534167C1
E B D PLUG - - -
E A83K 14 LTGN 3534167C1
D C
F PLUG - - -

CONNECTOR 1661201C1

LEFT POWER LOCK


(1048F)
CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN LEFT SIDE DOOR)
A A81M 18 LTGN 1661262C1
B A81-GC 18 WH 1661262C1
F A C A62BD 18 DKBL 1661262C1
B D* A81N 18 LTGN 1661262C1
E C D# A81U 18 LTGN 1661262C1
D E A81F 18 LTGN 1661262C1
F A81K 18 LTGN 1661262C1
CONNECTOR 2031872C1
BODY LOCK 2031874C1
* WIN/LOCK WIRING, POWER LOCK, BOTH SIDES
# KEYLESS ENTRY SYSTEM - REMOTE

RIGHT POWER LOCK


(1049F)
(LOCATED IN RIGHT SIDE DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A A81P 18 LTGN 1661262C1

F B A81J 18 LTGN 1661262C1


A
C A81L 18 LTGN 1661262C1
B
E C
D* A81E 18 LTGN 1661262C1

D D# A81S 18 LTGN 1661262C1


E A81-GD 18 WH 1661262C1
CONNECTOR 2031872C1 F A62BC 18 DKBL 1661262C1
BODY LOCK 2031874C1

* WIN/LOCK WIRING, POWER LOCK, BOTH SIDES


# KEYLESS ENTRY SYSTEM - REMOTE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 101

Figure 305 Connector Composites (1034F / 1048F / 1049F)

305
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.111. CONNECTOR COMPOSITES (1050M / 1050ML / 1054M), P. 102

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


A A63V 18 DKBL 1661261C1
B A63H 18 DKBL 1661261C1
LT PWR MIRROR & COURTE SY LIGHT
C A11-GZ 18 WH 1661261C1
(1050M)
(LOCATED ON HOOD LEFT SIDE) D* A58J 18 BN 1661261C1
D# A78R 18 LTGN 1661261C1
E D E* A78J 18 LTGN 1661261C1
F C E# A78N 18 LTGN 1661261C1
G B F A78K 18 LTGN 1661261C1
H A F A78P 18 LTGN 1661261C1
G A78B 18 LTGN 1661261C1
CONNECTOR 3515762C1 H A63C 18 DKBL 1661261C1
BODY LOCK 3515764C1
* MIRROR WIRING, POWER, RIGHT SINGLE AXIS
# MIRROR WIRING, POWER, RT AND LT DUAL AXIS

RT PWR MIRROR & COURTESY LIGHT


(1050ML) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON HOOD RIGHT SIDE)
A A63V 18 DKBL 1661261C1
E D B A63H 18 DKBL 1661261C1

F C C A11-GZ 18 WH 1661261C1

G B D PLUG - - -

H A E PLUG - - -
F PLUG - - -
G A78B 18 LTGN 1661261C1
CONNECTOR 3515762C1
BODY LOCK 3515764C1 H A63C 18 DKBL 1661261C1

RT PWR MIRROR & COURTESY LIGHT


(1054M) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON HOOD RIGHT SIDE) A A63X 18 DKBL 1661261C1
B A63Y 18 DKBL 1661261C1
E D C A11-GAE 18 WH 1661261C1
F C D* A58L 18 BN 1661261C1
G B D# A78S 18 LTGN 1661261C1
H A E A78E 18 LTGN 1661261C1
F A78F 18 LTGN 1661261C1
CONNECTOR 3515762C1
G A78A 18 LTGN 1661261C1
BODY LOCK 3515764C1
H A63B 18 DKBL 1661261C1

* MIRROR WIRING, POWER, RIGHT SINGLE AXIS


# MIRROR WIRING, POWER, RT AND LT DUAL AXIS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 102

Figure 306 Connector Composites (1050M / 1050ML / 1054M)

306
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.112. CONNECTOR COMPOSITES (1054ML / 1056M / 1057M), P. 103

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


RT PWR MIRROR & COURTESY LIGHT
(1054ML) A A63X 18 DKBL 1661261C1
(LOCATED ON HOOD RIGHT SIDE) B A63Y 18 DKBL 1661261C1
C A11-GAE 18 WH 1661261C1
E D D A58L 18 BN 1661261C1
F C E A78S 18 LTGN 1661261C1
G B F A78E 18 LTGN 1661261C1
H A G A78A 18 LTGN 1661261C1
H A63B 18 DKBL 1661261C1
CONNECTOR 3515762C1
BODY LOCK 3515764C1

BLOWER CONTROLLER SWITCH


(1056M)
(LOCATED IN SLEEPER CONTROL PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


D C A A75N 14 LTGN 0556897C1
B PLUG - - -
A
C A75H 14 LTGN 0556897C1

E B D A75BH 14 LTGN 0556897C1


E A75B 14 LTGN 0556897C1

CONNECTOR 1664511C1

HVAC CONTROLLER
CAV CIRCUIT GAUGE COLOR TERMINAL
(1057M)
(LOCATED IN SLEEPER CONTROL PANEL) 1 A75BP 18 LTGN 2018639C1
2 PLUG - - -
3 A75BE 18 LTGN 2018639C1
5 12
4 11 4 PLUG - - -
5 PLUG - - -
10
6 A75BF 18 LTGN 2018639C1
9
7 A75BG 18 LTGN 2018639C1
3 8 8 A62P 18 DKBL 2018639C1
2 7 9 A75BR 18 LTGN 2018639C1
1 6
10 A13BH 18 PK 2018639C1
11 A77W 18 LTGN 2018639C1
CONNECTOR 2018590C1
12 A75-GL 18 WH 2018639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 103

Figure 307 Connector Composites (1054ML / 1056M / 1057M)

307
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.113. CONNECTOR COMPOSITES (1058M / 1059M / 1060M / 1069M), P. 104

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AIR DIST
(1058M)
(LOCATED IN INSTRUMENT PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL
A A75BK 18 LTGN 1661261C1
A B A75BF 18 LTGN 1661261C1
B C A75-GM 18 WH 1661261C1
C
CONNECTOR 1661889C1
BODY LOCK 1661890C1

RE CIRC
(1059M)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
10 5 PLUG - - -
9 6 PLUG - - -
8 7 A75-GK 18 WH 3522073C1
7
8 A75BG 18 LTGN 3522073C1
6
5 9 PLUG - - -
10 A75BM 18 LTGN 3522073C1
CONNECTOR 3522071C1
BODY LOCK 1661890C1

HEATER CONN #3
(1060M)
(LOCATED IN INSTRUMENT PANEL)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A A75BE 18 LTGN 1661212C1
B A75M 14 LTGN 3534167C1
A

CONNECTOR 1669973C1
BODY LOCK 1661890C1

B2 BAT ADAPTER
(1069M)
(LOCATED IN INSTRUMENT PANEL CENTER)

K
CAV CIRCUIT GAUGE COLOR TERMINAL
J
A A14FC 10 RD 1661211C1
H B PLUG - - -

G C PLUG - - -
D PLUG - - -
F
E PLUG - - -
E F PLUG - - -
G PLUG - - -
D
H PLUG - - -
C J PLUG - - -
B K PLUG - - -

CONNECTOR 2007315C1
BODY LOCK 2007316C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13 AE08076124 104

Figure 308 Connector Composites (1058M / 1059M / 1060M / 1069M)

308
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.114. CONNECTOR COMPOSITES (1076 / 1084M / 1085M / 1090F), P. 105

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CONNECTS TO LIGHT PIGTAIL


(1076)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A A63U 18 DKBL 1661261C1
B B A63-GU 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

ABS XMSN SIGNAL RELAY


(1084M)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL

5 1 A92-GG 18 TN 1659673C1
2 A92ST 14 GY 1661709C1
3 PLUG - - -
4 3 1
4 A94KP 18 TN 1659673C1
5 A92VT 16 GY 1661709C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1

ABS XMSN INTERRUPT


(1085M)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A A94KP 18 TN 0587576C1 1652325C1


B A92-GG 18 TN 0587576C1 1652325C1

CONNECTOR 0587568C91

CIGAR LIGHTER
(1090F)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


C A A62AA 16 DKBL 1661212C1
B A84H 14 LTGN 3534167C1
B
C A84-GH 16 WH 1661212C1
A

CONNECTOR 1661199C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 105

Figure 309 Connector Composites (1076 / 1084M / 1085M / 1090F)

309
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.115. CONNECTOR COMPOSITES (1090M / 1095F / 1097), P. 106

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CIGAR LIGHTER
(1090M)
(LOCATED IN INSTRUMENT PANEL)

A CAV CIRCUIT GAUGE COLOR TERMINAL


A A62T 16 DKBL 1661209C1
B
B A84 14 LTGN 3566715C1
C C A84-G 16 WH 1661209C1

CONNECTOR 1661198C1

J1939 ALLISON DIAG


(1095F)
(LOCATED AT LEFT SIDE OF ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL


A K98YL5 18 YL 1680205C1
B K98GN5 18 GN 1680205C1
A B C PLUG - - -

C W/ 2010 MAXFORCE 15L ENG

CONNECTOR 3601919C1
BODY LOCK 3601921C1

J1939 ALLISON DIAG


(1095F)
(LOCATED AT LEFT SIDE OF ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K98YL5 18 YL 1667742C1 3568570C1
A B K98GN5 18 GN 1667742C1 3568570C1
C PLUG - - - -
B
W/ 2013 ISX ENG
C

CONNECTOR 1667740C1
BODY LOCK 1667771C1

J1939 BACKBONE
(1097)
(LOCATED ON TRANSMISSION HARNESS)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K98YL1 18 YL 1661875C1 3568570C1
A# K5R(+) 18 YL 1661875C1 3568570C1
C
B PLUG - - - -
B C* K98GN1 18 GN 1661875C1 3568570C1
A C# K5R(-) 18 GN 1661875C1 3568570C1

* W/ ALLISION 4700 OFS W/EOF SHIFTER


CONNECTOR 1667741C1
# W/ MANUAL TRANSMISSION
BODY LOCK 1667771C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 106

Figure 310 Connector Composites (1090M / 1095F / 1097)

310
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.116. CONNECTOR COMPOSITES (1109M / 1116ML / 1116OL / 1129M / 1130M), P. 107

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BEACON LIGHT CUSTOMER CONN


(1109M)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A WHITE 16 WH 0587575C1 1652325C1

A B BLACK 16 BK 0587575C1 1652325C1

CONNECTOR 0587568C91

MIRROR LIGHT INTERHARN CONNECTION


(1116ML)

A CAV CIRCUIT GAUGE COLOR TERMINAL


A A58M 16 BN 1661218C1

CONNECTOR 1661202C1

MIRROR LIGHT INTERHARNESS CONNECTION


(1116OL) CAV CIRCUIT GAUGE COLOR TERMINAL
A* A58J 18 BN 1661222C1
A# A58L 18 BN 1661222C1

A * MIRROR WIRING, POWER, RIGHT SINGLE AXIS


# MIRROR WIRING, POWER, LT & RT SINGLE AXIS

CONNECTOR 1661203C1

SPARE 1
(1129M)

8 7
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
4 1 2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 2 5 A14AS 14 RD 1661226C1
6 A14AT 14 RD 1661226C1
7 A62V 18 DKBL 1661208C1
6 3 8 A62-GV 18 WH 1661208C1

CONNECTOR 2009385C1

SPARE 2
(1130M)

8 7

CAV CIRCUIT GAUGE COLOR TERMINAL


4 1 1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
5 2 4 PLUG - - -
5 A14AV 14 RD 1661226C1
6 A14AW 14 RD 1661226C1
6 3 7 A62W 18 DKBL 1661208C1
8 A62-GW 18 WH 1661208C1
CONNECTOR 2009385C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 107

Figure 311 Connector Composites (1109M / 1116ML / 1116OL / 1129M / 1130M)

311
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.117. CONNECTOR COMPOSITES (1131M / 1132M / 1133M), P. 108

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

SPARE 3
(1131M)
(LOCATED IN INSTRUMENT PANEL CENTER)

8 7 CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
2 PLUG - - -

4 1 3 PLUG - - -
4 PLUG - - -
5 A14AX 14 RD 1661226C1

5 2 6 A14AZ 14 RD 1661226C1
7 A62T 18 DKBL 1661208C1
8 A62-GT 18 WH 1661208C1
6 3

CONNECTOR 2009385C1

SPARE 4
(1132M)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIRCUIT GAUGE COLOR TERMINAL
8 7
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 1 4 PLUG - - -
5 A14BV 14 RD 1661226C1
6 A14BW 14 RD 1661226C1
5 2 7 A62X 18 DKBL 1661208C1
8 A62-GX 18 WH 1661208C1

6 3
CONNECTOR 2009385C1

SPARE 5
(1133M)
(LOCATED IN INSTRUMENT PANEL CENTER)

8 7 CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 1
4 PLUG - - -
5 A14BS 14 RD 1661226C1

2 6 A14BT 14 RD 1661226C1
5
7 A62Y 18 DKBL 1661208C1
8 A62-GY 18 WH 1661208C1

6 3

CONNECTOR 2009385C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 108

Figure 312 Connector Composites (1131M / 1132M / 1133M)

312
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.118. CONNECTOR COMPOSITES (1135M / 1137F / 1141), P. 109

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BEACON LIGHT SWITCH


(1135M)

8 7 CAV CIRCUIT GAUGE COLOR TERMINAL


1 A11-GL 18 WH 3541250C1
1 A11-GPL 18 WH 3541250C1

1 2 PLUG - - -
4
3 PLUG - - -
4 A14BS 14 RD 1661226C1

5 2 5 A50BL 18 YL 1661224C1
6 A65F 18 OR 1661224C1
7 A62PLF 18 DKBL 1661208C1
6 3 8 A11-GPL 18 WH 1661208C1

CONNECTOR 2009385C1

CAV CIRCUIT GAUGE COLOR TERMINAL


DUAL AXIS MOTORIZED MIRROR SWITCH
A A78C 18 LTGN 1661262C1
(1137F)
B A78N 18 LTGN 1661262C1
C A78P 18 LTGN 1661262C1
D A78R 18 LTGN 1661262C1
H A E A78S 18 LTGN 1661262C1
G B F A78F 18 LTGN 1661262C1
F C G A78E 18 LTGN 1661262C1
E D H A78-GA 18 WH 1661262C1

CONNECTOR 3515763C1
BODY LOCK 3515765C1

RIGHT CAB DOME LIGHT


(1141)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A63 16 DKBL 0587575C1 1652325C1
B B A63Y 16 DKBL 0587575C1 1652325C1

CONNECTOR 0587568C91

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 109

Figure 313 Connector Composites (1135M / 1137F / 1141)

313
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.119. CONNECTOR COMPOSITES (1157F / 1158M / 1162F), P. 110

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

POWER WINDOW RIGHT


(1157F)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A A83L 14 LTGN 3534167C1
B A83M 14 LTGN 3534167C1

CONNECTOR 1661197C1

POWER WINDOW RIGHT SIDE SWITCH


(1158M)

CAV CIRCUIT GAUGE COLOR TERMINAL


8 7 A83-GA 14 WH 1661227C1
1
A62-GBR 18 WH 1661227C1
2 A83L 14 LTGN 1661226C1

4 1 3 PLUG - - -
4 A83D 14 LTGN 1661226C1
5 A83M 14 LTGN 1661226C1
5 2 6 PLUG - - -
7 A62AL 16 DKBL 1661209C1
8 A62-GBR 18 WH 1661208C1
6 3

CONNECTOR 2009385C1

FRONT REAR AXLE CTD SWITCH


(1162F)

CAV CIRCUIT GAUGE COLOR TERMINAL


ABCD

A PLUG - - -
B PLUG - - -
C A62GB 16 WH 1661261C1
D A62B 16 DKBL 1661261C1

CONNECTOR 3531901C1
BODY LOCK 3531905C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 110

Figure 314 Connector Composites (1157F / 1158M / 1162F)

314
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.120. CONNECTOR COMPOSITES (1164F / 1171M / 1172M), P. 111

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

REAR REAR AXLE CTD SWITCH


(1164F)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL

ABCD
A PLUG - - -
B PLUG - - -
C A62GD 16 WH 1661261C1
D A62D 16 DKBL 1661261C1

CONNECTOR 3531901C1
BODY LOCK 3531905C1

WIPER/WASHAR SWITCH
(1171M)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A12BC 16 LTBL 3534193C1
5 1
2 A62AG 16 DKBL 3534193C1
6 3 A82B 16 GY 3534193C1
7 4 A82J 16 GY 3534193C1
8 4 5 A87A 16 GY 3534193C1
6 A82-GB 16 WH 3534193C1
7 PLUG - - -
8 PLUG - - -
CONNECTOR 3534177C1

DRL DIODE
(1172M)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


B
A A58ZC 18 BN 0879630R1
B A58ZD 18 BN 0879630R1
A

CONNECTOR 0872291R1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 111

Figure 315 Connector Composites (1164F / 1171M / 1172M)

315
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.121. CONNECTOR COMPOSITES (1173M / 1175M / 1176M / 1178M), P. 112

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

DRL PARK BR SW WHITE STRIPE


(1173M)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


D
A PLUG - - - -
B A B PLUG - - - -
C C A44B 16 GY 1661875C1 1661872C1
D A44-GB 16 WH 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

LOW AIR SW 1 (GREEN AIR LINE)


(1175M)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


D
A PLUG - - - -
B A B PLUG - - - -
C C A40A 16 GY 1661875C1 1661872C1
D A40-GA 16 WH 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

LOW AIR SW 2 (ORANGE AIR LINE)


(1176M)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


D
A PLUG - - - -
B A B PLUG - - - -
C C A40B 16 GY 1661875C1 1661872C1
D A40-GB 16 WH 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

PARK BRAKE IND. YELLOW STRIPE


(1178M)
(LOCATED AT INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A PLUG - - - -
D B PLUG - - - -
B A C A44A 16 GY 1661875C1 1661872C1
C D A44-GZC 16 WH 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 112

Figure 316 Connector Composites (1173M / 1175M / 1176M / 1178M)

316
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.122. CONNECTOR COMPOSITES (1180F / 1181F / 1182F / 1183F / 1184F / 1185F /


1186M), P. 113

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

RT.T/S INDICATOR LT.T/S INDICATOR


(1180F) (1181F)
(LOCATED ON INSTRUMENT PANEL) (LOCATED ON INSTRUMENT PANEL)

B B
A A

CONNECTOR 0161998R1 CONNECTOR 0161998R1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL

A A57R 18 OR 0186203R2 A A56R 18 OR 0186203R2

B A57-GZA 18 WH 0161997R1 B A56-GZA 18 WH 0161997R1

HIGH BEAM INDICATOR TACH LIGHTS


(1182F) (1183F)
(LOCATED ON INSTRUMENT PANEL) (LOCATED ON INSTRUMENT PANEL)

B B
A A

CONNECTOR 0161998R1 CONNECTOR 0161998R1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL

A A52J 18 YL 0186203R2 A A62D 18 DKBL 0186203R2

B A52-GZA 18 WH 0161997R1 B A62-GZA 18 WH 0161997R1

TACH LIGHTS TACHOMETER


(1184F) (1185F)
(LOCATED ON INSTRUMENT PANEL) (LOCATED ON INSTRUMENT PANEL)

B
B C
A
A D

CONNECTOR 0161998R1
CONNECTOR 0255058C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL

A A62E 18 DKBL 0186203R2 A A48 16 GY 0333733C1

B A62-GZB 18 WH 0161997R1 B PLUG - - -


C A48-G 16 WH 0333733C1
D A48B 16 GY 0333733C1

WORKLIGHT SWITCH
DASH MOUNTED
(1186M)
(LOCATED AT BEHIND DRIVER SEAT) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
8 7
2 PLUG - - -
3 PLUG - - -
4 A65N 16 OR 1661226C1
4 1 5 A65C1 16 OR 1661227C1
5 A65M 16 OR 1661227C1
6 A65P 16 OR 1661226C1
5 2 7 A65U 16 OR 1661209C1
8 A65R 16 OR 1661211C1
8 A71-GC 16 WH 1661211C1
6 3

CONNECTOR 2009385C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 1186M & B 92783V
RELEASE NO. DATE PART NO. SHEET

1185F. 92159Y 02AUG13


AE08076124 113

Figure 317 Connector Composites (1180F / 1181F / 1182F / 1183F / 1184F / 1185F / 1186M)

317
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.123. CONNECTOR COMPOSITES (1187F / 1187M / 1190 / 1199M / 1209F / 1212M),


P. 114

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WORKLIGHT
A WORKLIGHT D (1187M)
(1187F) (LOCATED AT BEHIND
B (LOCATED AT BEHIND C DRIVER SEAT)
DRIVER SEAT)
C B
CONNECTOR 0587571C91
CONNECTOR 0587572C91
D A

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A65N 16 OR 0587577C1 1652325C1 A A65N 16 OR 0587575C1 1652325C1
B A65P 16 OR 0587577C1 1652325C1 B A65P 16 OR 0587575C1 1652325C1
C A65R 16 OR 0587577C1 1652325C1 C A65R 16 OR 0587575C1 1652325C1
D A65W 16 OR 0587577C1 1652325C1 C A65R 18 OR 0587576C1 1652325C1
D A65W 16 OR 0587575C1 1652325C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


K17-GC 18 WH 3534162C1 3535427C1
A
K17-GC 18 PK 3534162C1 3535427C1
B K3BA(+) 18 DKBL 3534162C1 3535427C1
XMSN / DASH JUMPER C K3BA(-) 18 GY 3534162C1 3535427C1
(1190)
D K92J 18 TN 3534162C1 3535427C1
(LOCATED IN LEFT SIDE OF CAB)
E K17C 16 PK 3534162C1 3535427C1
F K92ER 18 TN 3534162C1 3535427C1
G K17B 18 PK 3534162C1 3535427C1
H K13A 14 PK 3534163C1 3535428C1
J K92DL 20 TN 3535299C1 35335427C1
H G F E D C B A
K K92DM 20 TN 3535299C1 3535427C1
S R P N M L K J
L K92EG 18 TN 3534162C1 3535427C1
M K5TC(-) 18 GN 3534162C1 3535427C1

CONNECTOR 3580539C1 N K5TC(+) 18 YL 3534162C1 3535427C1


BODY LOCK 3573833C1 P PLUG - - - -
R PLUG - - - -
S PLUG - - - -

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


WORKLIGHT
RECTIFIRE A A65C 16 OR 0188396R1 -

B (1199M) B A65C1 16 OR 0188396R1 -


(LOCATED AT BEHIND
DRIVER SEAT)
A CUMMINS ICON ECM CONN 3
CONNECTOR 0872291R1 (1212M)
(LOCATED IN INSTRUMENT PANEL)

CUMMINS ICON THERMOSTAT 5 4


(1209F)
(LOCATED IN INSTRUMENT PANEL)

CONNECTOR 3539139C1
F A BODY LOCK 3539144C1

E B 1
8
D C
CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 1661201C1 1 A14EB 16 RD 3518963C1
2 A11-GEA 16 WH 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL
3 A97EB 18 VT 3518963C1
A A14EC 16 RD 1661212C1
4 A97EA 18 VT 3518963C1
B A11-GEB 16 WH 1661212C1
5 A97EJ 18 VT 3518963C1
C A97EA 18 VT 1661212C1
6 A97EL 18 VT 3518963C1
D A13ED 16 PK 1661212C1
7 A13EC 16 PK 3518963C1
E PLUG - - -
8 A17 16 PK 3518963C1
F PLUG - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0488 09DEC14 ADDED R/D 1187F,1187M, B 92783V
RELEASE NO. D ATE PART NO. SHEET

1199M. 92159Y 02AUG13


AE08076124 114

Figure 318 Connector Composites (1187F / 1187M / 1190 / 1199M / 1209F / 1212M)

318
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.124. CONNECTOR COMPOSITES (1213F / 1214FL / 1214ML / 1215F), P. 115

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CUMMINS ICON ECM CONN 4


(1213F)
(LOCATED ON LEFT SIDE OF ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL
4 5 1 PLUG - - -
2 A97EE 18 VT 3518961C1
3 A17EA 16 PK 3518961C1
4 A97EM 18 VT 3518961C1
5 A17EE 18 PK 3518961C1
6 A17ED 18 PK 3518961C1
7 A98EA(+) 18 BK 3518961C1
1 8 8 A98EB(-) 18 BK 3518961C1

CONNECTOR 3539140C1
BODY LOCK 3539145C1

ECM START CIRCUIT


(1214FL)
(LOCATED ON LEFT SIDE OF ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A17 16 PK 1661222C1
A

CONNECTOR 1661203C1

ECM START CIRCUIT CONNECTOR


(1214ML)
(LOCATED ON LEFT SIDE OF ENGINE) CAV CIRCUIT GAUGE COLOR TERMINAL
A* A17 16 PK 1661218C1
A# A17A 16 PK 1661218C1

A
* W/ CUMMINS IDLE CONTROL & N/PUSH BUTTON
START, CEEMAT XMSN
# W/ CUMMINS IDLE CONTROL & W/PUSH BUTTON
CONNECTOR 1661202C1

CUMMINS ICON INDICATOR LIGHT


(1215F)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A97EK 18 VT 0241117R1
A B B A97EL 18 VT 0241117R1

CONNECTOR 0481140C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO . DATE PART NO. SHEET

92159Y 02AUG13
AE08076124 115

Figure 319 Connector Composites (1213F / 1214FL / 1214ML / 1215F)

319
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.125. CONNECTOR COMPOSITES (1216F / 1217M / 1218M / 1226M), P. 116

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CUMMINS ICON PARK BRAKE SW


(1216F)
(LOCATED UNDER HOOD-LEFT SIDE BY DASH PANEL)

D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A A PLUG - - - -

C B PLUG - - - -
C A97EF 18 VT 1661875C1 1661872C1
D A97EH 18 VT 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1

START RELAY
CAV CIRCUIT GAUGE COLOR TERMINAL
(1217M)
(LOCATED ON INSTRUMENT PANEL RIGHT SIDE) 1 A17EB 16 PK 1661709C1
2* A17EE 18 PK 1661709C1
2# A17EF1 18 PK 1661709C1
5 A17EF1 20 PK 1661709C1
2@
A17EF1 18 PK 1661709C1

4 3 1 3 PLUG - - -
4 A17EC 16 PK 1661709C1
5 A17ED 18 PK 1659673C1
2 * W/ CUMMINS W/ CUM IDLE CONTROL SYS
W/ PAM, W/ STARTER INTERLOCK
# W/ CUMMINS W/ CUM IDLE CONTROL SYS
CONNECTOR 0593385C1 N/ PAM, N/ STARTER INTERLOCK
BODY LOCK 0593387C1 @ W/ 2007 CUMMINS ENG W/ CUM IDLE CONTROL SYSTEM

IGN RELAY
(1218M)
(LOCATED ON INSTRUMENT PANEL RIGHT SIDE)

5
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A13EA 12 PK 1661710C1
4 3 1
2 A11-GEE 18 WH 1659673C1
3 A13 12 PK 1661710C1
4 PLUG - - -
2
5 A97EM 18 VT 1659673C1

CONNECTOR 0593385C1
BODY LOCK 0593387C1

12/24V CONV BATTERY FEED


(1226M)
(LOCATED ON INSTRUMENT PANEL RIGHT SIDE)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A14ZA 8 RD 3517439C1

CONNECTOR 3517441C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 116

Figure 320 Connector Composites (1216F / 1217M / 1218M / 1226M)

320
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.126. CONNECTOR COMPOSITES (1239 / 1244F), P. 117

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

J1939 CONN
(1239)
(LOCATED IN INSTRUMENT PANEL CENTER)

C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A98YL1(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
A
C A98GN1(-) 18 GN 1661875C1 3568570C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAB/SLEEPER HARNESS CONNECTOR


(1244F)
(LOCATED AT LEFT SIDE BACK OF DRIVER DOOR)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A A70C 10 OR 2025425C1 1667735C1


B A68B 10 BN 2025425C1 1667735C1
C A94AJ 10 LTBL 2025425C1 1667735C1
C

CONNECTOR 1667732C1
BODY LOCK 1667734C1

REMOTE KEYLESS MODULE CONN 2


(1244F)
(LOCATED IN SLEEPER CONTROL PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A81-GV 18 WH 1661212C1
D E B A81V 18 LTGN 1661212C1
C F C A81F 18 LTGN 1661212C1
D A81R 16 LTGN 1661212C1
B G
E A81X 18 GY 1661212C1
A H F A81T 18 LTGN 1661212C1
G A63AV 16 DKBL 1661212C1
CONNECTOR 2005836C1
H A63AU 18 DKBL 1661212C1
BODY LOCK 2006504C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 117

Figure 321 Connector Composites (1239 / 1244F)

321
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.127. CONNECTOR COMPOSITES (1245M / 1246F), P. 118

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

STD TRAILER SOCKET CONNECTOR


(1245M)
(LOCATED AT BOTTOM OF DASH PANEL-LEFT SIDE)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A70C 10 OR 1667737C1 1667735C1
B B A68B 10 BN 1667737C1 1667735C1
C A72C 12 OR 1667737C1 1671603C1

CONNECTOR 1667733C1
BODY LOCK 1667734C1

REMOTE KEYLESS MODULE CONN 3


(1245M)
(LOCATED IN INSTRUMENT PANEL) CAV CIRCUIT GAUGE COLOR TERMINAL
A A81-GU 18 WH 1661208C1
A H B PLUG - - -
B G C A81S 18 LTGN 1661208C1
D A85E 18 GY 1661208C1
C F
E A81W 16 LTGN 1661209C1
D E F A81D 18 LTGN 1661208C1

CONNECTOR 2005835C1 G A63AR 16 DKBL 1661209C1


BODY LOCK 1667734C1 H PLUG - - -

KEYLESS REMOTE
PROGRAMMING CONNECTOR #1
(1246F)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A81-GW 16 WH 0239806R1
B PLUG - - -

CONNECTOR 0239809R1

ISO TRAILER SOCKET


INSTR PANNEL HARNESS CONN
(1246F)
(LOCATED ON BACK OF CAB & END OF FRAME)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A A72C 12 OR 2025422C1 2025427C1


B A94AK 12 YL 2025422C1 2025427C1

CONNECTOR 2031520C1
BODY LOCK 2033927C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 118

Figure 322 Connector Composites (1245M / 1246F)

322
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.128. CONNECTOR COMPOSITES (1246M / 1247M / 1248M), P. 119

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AUX TRLR SOCKET


(1246M)
(LOCATED ON BACK OF CAB & END OF FRAME)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A A72C 12 BK 2031531C1 2025427C1
B A94AK 12 WH 2031531C1 2025427C1
A

CONNECTOR 2031522C1
BODY LOCK 2033927C1

AUX CIRCUIT CONN


(1247M)
(LOCATED ON INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A A72D 12 BK 2031531C1 2025427C1
B A72E 10 RD 2031531C1 2025426C1
A

CONNECTOR 2031522C1
BODY LOCK 2033927C1

KEYLESS REMOTE PROGRAMMING


CONNECTOR #2
(1247M)
(LOCATED ON INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A A81W 16 LT GN 0239805R1

CONNECTOR 0239808R1

REMOTE KEYLESS HORN BUTTON


(1248M)
(LOCATED ON INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A85C 18 GY 0879632R1
A A85E 18 GY 0879632R1
CONNECTOR 0188395R1

J1708 DATALINK CONNECTOR


(1248M)
(LOCATED ON INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A A98AS(+) 12 LTGN 1673747C1 0589390C1
B A98AT(-) 12 BN 1673747C1 0589390C1
A

CONNECTOR 0587568C91

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 02AUG13
AE08076124 119

Figure 323 Connector Composites (1246M / 1247M / 1248M)

323
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.129. CONNECTOR COMPOSITES (1250 / 1251M / 1258F), P. 120

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

TRAILER ABS WARNING LIGHT


(1250)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A94AK 12 GY 0188392R2
A B B A94AL 12 GY 0188392R2

CONNECTOR 0481140C1

STOP LIGHT SWITCH


(1251M)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


D A PLUG - - - -
B A B PLUG - - - -

C C M70 16 OR 1661875C1 1661872C1


D M70A 16 OR 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

DIMMER SWITCH
(1258F)

A
CAV CIRCUIT GAUGE COLOR TERMINAL
A A52N 16 YL 0239807R1
B B A11-GAW 16 WH 0239807R1

CONNECTOR 0872290R1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 120

Figure 324 Connector Composites (1250 / 1251M / 1258F)

324
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.130. CONNECTOR COMPOSITES (1258M / 1262 / 1281F / 1281M), P. 121

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


SURE POWER LOW VOLTAGE DISCONNECT
A A14DML 16 OR 1661261C1
(1258M)
B A11-GDC 16 WH 1661261C1
A K C A14DMF 16 PK 1661261C1
B J D PLUG - - -
C H E A14DMH 16 RD 1661261C1
D G F PLUG - - -
E F G PLUG - - -
H PLUG - - -
CONNECTOR 3540612C1
BODY LOCK 3540614C1 J A14DML 16 OR 1661261C1
K PLUG - - -

TCM FUSE
(1262)

CAV CIRCUIT GAUGE COLOR TERMINAL


B
A K14A 12 RD 0188392R2
B K14AS 12 RD 0188392R2

CONNECTOR 1667639C1

TEMP/COMP ROOF CONNECTOR


(1281F)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A41A 18 PK 1661212C1
B A41B 18 RD 1661212C1
C D C A41C 18 LTGN 1661212C1
D A41D 18 LTGN 1661212C1
B E
E A41E 18 YL 1661212C1
A F F 41-G 18 WH 1661212C1

CONNECTOR 3544679C1
BODY LOCK 3544680C1

TEMP/COMPASS DISPLAY ROOF CONNECTOR


(1281M)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A41A 18 LTGN 1661208C1
B A41B 18 LTGN 1661208C1
C A41C 18 LTGN 1661208C1
D C D A41D 18 LTGN 1661208C1
E A41E 18 LTGN 1661208C1
E B
F A41-G 18 WH 1661208C1
F A

CONNECTOR 3544677C1
BODY LOCK 3544678C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 121

Figure 325 Connector Composites (1258M / 1262 / 1281F / 1281M)

325
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.131. CONNECTOR COMPOSITES (1282M / 1283 / 1284 / 1285F), P. 122

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


TEMP/COMPASS DISPLAY
A A41B 18 RD 1661262C1
(1282M)
B A41A 18 PK 1661262C1

E F C A41E 18 YL 1661262C1

D G D A41-G 18 WH 1661262C1

C H E A41F 18 LTGN 1661262C1

B J F A41H 18 LTGN 1661262C1


G A41J 18 LTGN 1661262C1
A K
J A41C 18 LTGN 1661262C1
CONNECTOR 3540613C1
K A41D 18 LTGN 1661262C1
BODY LOCK 3540615C1

COMPASS MODULE
(1283)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A41F 18 LTGN 3534193C1
2 A41H 18 LTGN 3534193C1
1
3 A41J 18 LTGN 3534193C1
2
3
CONNECTOR 3573444C1

TEMPERATURE SENSOR
(1284)

A CAV CIRCUIT GAUGE COLOR TERMINAL


A M41C 18 LTGN 3534193C1
B B M41D 18 LTGN 3534193C1

CONNECTOR 3522068C1
BODY LOCK 1661874C1

TURBO BOOST GAUGE


(1285F)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A28MA 18 TN 1680205C1
2 A11-GHD 18 WH 1680205C1

1 6 3 A62AB 16 DKBL 1680205C1


4 A98MA(+) 18 BK 1680205C1
2 5
5 A98MA(-) 18 BK 1680205C1
3 4
6 A28M 18 TN 1680205C1

CONNECTOR 2005240C1
BODY LOCK 2005242C1

MANIFOLD PRESSURE GAUGE


(1285F)
CAV CIRCUIT GAUGE COLOR TERMINAL

E D A A28M 18 TN 1661262C1

F C B A28MA 18 TN 1661262C1

G B C A11-GHD 18 WH 1661262C1

H A D A62AB 16 DKBL 1661262C1


E A98MA(+) 18 BK 1661262C1
CONNECTOR 3515763C1
F A98MB(-) 18 BK 1661262C1
BODY LOCK 3515764C1
G PLUG - - -
H PLUG - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 122

Figure 326 Connector Composites (1282M / 1283 / 1284 / 1285F)

326
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.132. CONNECTOR COMPOSITES (1286F / 1316FL), P. 123

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

DEF GAUGE
(1286F)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A28NA 18 TN 1680205C1

1 6 2 A11-GHH 18 WH 1680205C1
*3 A62RU 18 DKBL 1680205C1
2 5
&3 A62RU 18 DKBL 1680205C1
3 4
4 A5DA(+) 18 BK 1680205C1
5 A5DB(-) 18 BK 1680205C1
6 A28N 18 TN 1680205C1
CONNECTOR 2005240C1
BODY LOCK 2005242C1 * W/ AUOTO ULTRASHIFT, FREEDOM
& W/ SHIFT ALLISON & N/ENG

ULTRASHIFT / DM2
(1316FL)
CAV CIRCUIT GAUGE COLOR TERMINAL
A A13DM1 20 PK 1661215C1
A

CONNECTOR 1661202C1

EATON DM2 XMSN


(1316FL)

CAV CIRCUIT GAUGE COLOR TERMINAL


A* A13DM1 20 PK 1661220C1
A# A13DM1 18 PK 1661220C1
A@ A17EF1 20 PK 1661220C1
A A% A17EF1 18 PK 1661220C1

* W/ EATON DM2 XMSN W/ AUTOCLUCH


W/ CAT ENG
CONNECTOR 1661203C1 # W/ 2010 IBB ENG & W/ ALLISION XMSN &
N/ ENGINE BRAKE
@ W/ EATON DM3 XMSN W/ AUTOCLUCH
W/ CUMMINS W/ ICON W/ PAM, USA
% W/ 2007 CUMM W/ CUM IDEL CONTROL &
N/ BRAZIL W/ STARTER INTERLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 123

Figure 327 Connector Composites (1286F / 1316FL)

327
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.133. CONNECTOR COMPOSITES (1316ML / 1329M / 1331F / 1332F), P. 124

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

* W/2010 IBB ENG & W/MANUAL XMSN & W/STARTER INTERLOCK


& W/2007 CUMM W/CUM IDLE CONTROL & N/BRAZIL W/STARTER INTERLOCK
EATON DM2 XMSN
(1316ML) CAV CIRCUIT GAUGE COLOR TERMINAL
A A13D 20 PK 1661215C1
*A A13D 18 PK 1661215C1
A &A A17EF 18 PK 1661215C1

CONNECTOR 1661202C1

ULTRASHIFT / DM2
(1316ML)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A13D 20 PK 1661220C1
A

CONNECTOR 1661203C1

BUMPER MTD MARKER LIGHT


(1329M)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M58ML 18 BN 2033819C1 1652325C1
A B M58-G 18 WH 2033819C1 1652325C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

DRIVER'S HEATED SEAT CONNECTOR


(1331F)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A WHITE 18 WH 0587578C1 1652325C1

B B BLACK 18 BK 0587578C1 1652325C1

CONNECTOR 0587567C91

HEATED PASSANGER SEAT CONNECTOR


(1332F)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A WHITE 18 WH 0587578C1 1652325C1
B B BLACK 18 BK 0587578C1 1652325C1

CONNECTOR 0587567C91

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 124

Figure 328 Connector Composites (1316ML / 1329M / 1331F / 1332F)

328
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.134. CONNECTOR COMPOSITES (1348 / 1349 / 1350), P. 125

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ABS6 ECU CONN 1


(1348)
(LOCATED ON RIGHT ABS6 ECU CONN 2
SIDE KICK PANEL ABS MODULE) (1349)
(LOCATED ON RIGHT
18 17 16
SIDE KICK PANEL ABS MODULE)
18 17 16

3 2 1
CONNECTOR 3596926C1
BODY LOCK 3562309C1
3 2 1
CONNECTOR 3596929C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94-GA 12 WH 3597157C1
CAV CIRCUIT GAUGE COLOR TERMINAL
2 A94T 18 GY 3598072C1
1 A94BM 18 BN 3598072C1
3 A94KA 18 PK 3598072C1
2 A94BK 18 BK 3598072C1
4 A94BW 18 DKBL 3598072C1
3 A94BL 18 RD 3598072C1
5 A94BV 18 BN 3598072C1
4 A94BJ 18 LTBL 3598072C1
6 A94BE 18 GY 3598072C1
5 A94BF 18 OR 3598072C1
7 AGN1(-) 18 GN 3598072C1
6 A94BH 18 LTGN 3598072C1
8 AYL1(+) 18 YL 3598072C1
7 A94CB 18 PL 3598072C1
9 PLUG - - -
8 A94BC 18 GY 3598072C1
10 A94BY 18 DKBL 3598072C1
9 A94BP 18 RD 3598072C1
11 A94BX 18 YL 3598072C1
10 A94BN 18 BN 3598072C1
12 A94-GL2 16 WH 3548970C1
11 A94BB 18 YL 3598072C1
13 A98K(-) 16 BK 3598073C1
12 A94BU 18 LTGN 3598072C1
14 A98J(+) 16 BK 3598073C1
13 A94BR 18 BK 3598072C1
15 PLUG - - -
14 A94BA 18 DKBL 3598072C1
16 A94P 12 GY 3597157C1
15 A94BZ 18 OR 3598072C1
17* A92VT 16 GY 3598073C1
16 A94BT 18 LTBL 3598072C1
17# A94CG 18 GY 3598072C1
17 A94BS 18 PL 3598072C1
18 A94H 16 GY 3548970C1
18 A94CA 18 GY 3598072C1
* W/ HD AUTO XMSN & N/ FRT AXLE INDICATOR
LIGHT & W/ 2007 ENG
# W/ ABS PREMIUM & W/ ATC & W/HSA

ATC OFF-ROAD SWITCH


CAV CIRCUIT GAUGE COLOR TERMINAL
(1350)
1 PLUG - - -
2 PLUG - - -
8 7
3 PLUG - - -
4 PLUG - - -
5** A11GR 16 WH 1661226C1
4 1 5## A94-GB 18 WH 1661226C1
6@ A94BD 18 GY 3541250C1
6## A94BE 18 GY 3541250C1
5 2 7 A62AJ 16 DKBL 1661209C1
8 A94-GB 18 WH 1661208C1

6 3 ** BENDIX AIR RSP HARNESS


## N/ 2007 ENGINE & N/ ISX EPA 04
@ W/ ABS PREMIUM & W/ ATC & W/PLC
CONNECTOR 2009385C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 125

Figure 329 Connector Composites (1348 / 1349 / 1350)

329
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.135. CONNECTOR COMPOSITES (1350 / 1351), P. 126

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


ABS6 ECU CONN 3 1 A94CC 16 GY 3598073C1
(1350) 2 A94CD 16 GY 3598073C1
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
3 A94CE 16 GY 3598073C1

15 14 13 4 PLUG - - -
5 PLUG - - -
6 PLUG - - -
7 PLUG - - -
8 PLUG - - -
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
3 2 1
14 PLUG - - -
CONNECTOR 3596928C1
15 PLUG - - -

ATC OFF-ROAD SWITCH


(1351)

8 7
CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -

4 1 2 PLUG - - -
3 PLUG - - -
4 PLUG - - -

5 2 5
A11GR 16 WH 1661226C1
A94-GB 18 WH 1661226C1
6 A94BD 18 GY 3541250C1
6 3 6 A94BE 18 GY 3541250C1
7 A62AJ 16 DKBL 1661209C1
CONNECTOR 2009385C1 8 A94-GB 18 WH 1661208C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 126

Figure 330 Connector Composites (1350 / 1351)

330
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.136. CONNECTOR COMPOSITES (1360 / 1361 / 1363), P. 127

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A94CC 16 GY 3598073C1

ABS-6 ADVANCED ECU CONN #3 2 A94CD 16 GY 3598073C1


(1360) *3 A94CE 16 GY 3598073C1
15 14 13 @3 A94SK 18 GY 3598072C1
4 A94CH 18 LTBL 3598072C1
5 A94SJ 18 GY 3598072C1
6 A94CJ 18 LTGN 3598072C1
7 A94BG 18 PL 3598072C1
8 PLUG - - -
9 A94CK 18 RD 3598072C1
10 A94CM 18 BN 3598072C1
11 A94CS 18 OR 3598072C1

3 2 1 12 A94CP 18 DKBL 3598072C1

CONNECTOR 3596928C1 13 A94CN 18 BK 3598072C1


14 A94CT 18 GY 3598072C1
@15 A94CR 18 YL 3598072C1
%15 A94CR 16 YL 3598073C1

% W/BENDIX AIR ABS W/HSA


@ W/BENDIX 6 CH ADVANCED ABS W/HSA
* W/BENDIX W/6 CHANNEL W/ATC W/ULTRASHIFT

ABS-6 ADVANCED ECU CONN 4


(1361)
CAV CIRCUIT GAUGE COLOR TERMINAL
12 11 10 1 A94SZD 18 GY 3598072C1
2 A94SE 18 GY 3598072C1
3 A94SH 18 GY 3598072C1
4 A94SVD 18 GY 3598072C1
5 A94SF 18 GY 3598072C1
6 A94SL 18 GY 3598072C1
7 A94SDA 18 GY 3598072C1
8 A94SCA 18 GY 3598072C1
9 A94SM 18 GY 3598072C1
3 2 1
10 A94SBA 18 GY 3598072C1
CONNECTOR 3596927C1
11 A94SAA 18 GY 3598072C1
12 A94SN 18 GY 3598072C1

STEERING WHEEL POSITION SENSOR


(1363)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A94SB 20 GY 3601801C1
2 A94SA 20 GY 3601801C1
4 3 A94SC 20 GY 3601801C1
1
5 4 A94SD 20 GY 3601801C1
2
6 5 PLUG - - -
3
7 6 PLUG - - -
7 PLUG - - -

CONNECTOR 3601800C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 127

Figure 331 Connector Composites (1360 / 1361 / 1363)

331
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.137. CONNECTOR COMPOSITES (1365 / 1366 / 1369 / 1370), P. 128

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ABS PRIMARY AIR TRANSDUCER


(1365)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


2 1 M94SZD2 18 YL 3554322C1 3554318C1
3 2 M94SVD2 18 LT GN 3554322C1 3554318C1
1
3 M94SE 18 BN 3554322C1 3554318C1

CONNECTOR 3662921C1
BODY LOCK 3662879C1

ABS SECONDARY AIR TRANSDUCER


(1366)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


2 1 M94SZD1 18 LTBL 3554322C1 3554318C1
3 2 M94SVD1 18 WH 3554322C1 3554318C1
1 3 M94SF 18 OR 3554322C1 3554318C1

CONNECTOR 3662921C1
BODY LOCK 3662879C1

ABS-6 RSP SPLICE PACK


(1369) CAV CIRCUIT GAUGE COLOR TERMINAL
A A94SAA 18 GY 3534164C1
B A94SAB 18 GY 3534164C1
C A94SA 20 GY 3535484C1
A M D A94SCA 18 GY 3534164C1
B L E A94SCB 18 GY 3534164C1
F A94SC 20 GY 3535484C1
C K G A94SBA 18 GY 3534164C1
D J H A94SBB 18 GY 3534164C1
J A94SB 20 GY 3535484C1
E H K A94SDA 18 GY 3534164C1

F G L A94SDB 18 GY 3534164C1
M A94SD 20 GY 3535484C1

CONNECTOR 3601838C1
BODY LOCK 3601839C1

ECM FUSE
(1370)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A K14C 10 RD 3679001C1
B K14D 10 RD 3679001C1
A

CONNECTOR 3512967C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 128

Figure 332 Connector Composites (1365 / 1366 / 1369 / 1370)

332
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.138. CONNECTOR COMPOSITES (1378 / 1386 / 1387), P. 129

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

COOLANT MODULE
(1378)

E
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D A* K6B 20 VT 2033819C1 1652325C1
A# K6B 20 PL 2033819C1 3517771C1
C B K34F 18 TN 2033819C1 3517771C1
C K34B 20 TN 2033819C1 3517771C1
B D K34D 20 TN 2033819C1 3517771C1
E K34E 18 TN 2033819C1 3517771C1
A
* W/ CRUISE CONTROL & N/ REMOTE PTO 9900
# W/ CRUISE CONTROL & W/ REMOTE PTO 9900

CONNECTOR 1687789C1
BODY LOCK 1661376C1

DATA LINK
(1386)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A11-GR 14 WH 1659750C1
D
E B A97DL 14 VT 1659750C1
C
C PLUG - - -
F A B D PLUG - - -
J E PLUG - - -
G F A98A(+) 14 BK 1659750C1
H
G A98C(-) 14 BK 1659750C1
H PLUG - - -
J PLUG - - -

CONNECTOR 3544066C1

THROTTLE POSITION SENSOR


(1387)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A99-G 18 VT 0587578C1 1652325C1
C B A99 18 VT 0587578C1 1652325C1
C A99A(5V) 18 VT 0587578C1 1652325C1
D D A99D(5V) 18 VT 0587578C1 1652325C1
E A99-GD 18 VT 0587578C1 1652325C1
E F A99D 18 VT 0587578C1 1652325C1

CONNECTOR 0587573C91

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 129

Figure 333 Connector Composites (1378 / 1386 / 1387)

333
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.139. CONNECTOR COMPOSITES (1387M / 1387M1 / 1399M), P. 130

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

THROTTLE POSITION SENSOR CAB


(1387M)

E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A99-G 18 VT 0587576C1 1652325C1
D B A99 18 VT 0587576C1 1652325C1
C A99A(5V) 18 VT 0587576C1 1652325C1
C D A99C 18 VT 0587576C1 1652325C1
E A99B 18 VT 0587576C1 1652325C1
B
F A99-GA 18 VT 0587576C1 1652325C1

CONNECTOR 0587574C91

THROTTLE POSITION SENSOR -THROTTLE


(1387M1)

E
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D A A99-G 18 VT 0587576C1 1652325C1
B A99 18 VT 0587576C1 1652325C1
C C A99A(5V) 18 VT 0587576C1 1652325C1
D A99C 18 VT 0587576C1 1652325C1
B E A99B 18 VT 0587576C1 1652325C1
F A99-GA 18 VT 0587576C1 1652325C1
A

CONNECTOR 0587574C91

WIPER MOTOR INSIDE


(1399M)

D
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A82C 16 GY 2033819C1 1652325C1
C
B A82-GC 16 WH 2033819C1 1652325C1
C A82F 16 GY 2033819C1 1652325C1
B
D A82E 16 GY 2033819C1 1652325C1
E A82D 16 GY 2033819C1 1652325C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 130

Figure 334 Connector Composites (1387M / 1387M1 / 1399M)

334
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.140. CONNECTOR COMPOSITES (1402 / 1402M / 1403), P. 131

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

INHIBIT REGEN SWITCH


(1402)
(LOCATED IN INSTRUMENT PANEL)

8 7
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95IR 18 TN 1661224C1
2 PLUG - - -
4 1 3 PLUG - - -
4 A95IG 18 TN 1661224C1
5 A95IN 18 TN 1661224C1
5 2
6 A95-GD 16 WH 1661226C1
7 A62MSP 16 DKBL 1661209C1
8 A62-HMS 18 WH 1661208C1
6 3

CONNECTOR 2009385C1

CAB CLR ID LTS SWITCH


(1402M)

8 7
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A62-GAV 18 WH 1661224C1
2 PLUG - - -
4 1 3 PLUG - - -
4 PLUG - - -
5 A58G 18 BN 1661224C1
5 2 6 A58W 18 BN 3541250C1
6 A58AA 18 BN 3541250C1
7 A62AR 16 DKBL 1661209C1
6 3 8 A62-GAR 16 WH 1661209C1

CONNECTOR 2009385C1

PARKED REGEN SWITCH


(1403)
(LOCATED IN INSTRUMENT PANEL)

8 7
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A95FA 18 TN 1661224C1
2 PLUG - - -
4 1 3 PLUG - - -
4 A95BA 18 GY 1661224C1
5 A95E 18 TN 1661224C1
5 2 6 A95-GC 16 WH 1661226C1
7 A62MSM 16 DKBL 1661209C1
8 A62-GMS 18 WH 1661208C1
6 3

CONNECTOR 2009385C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 02AUG13
AE08076124 131

Figure 335 Connector Composites (1402 / 1402M / 1403)

335
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.141. CONNECTOR COMPOSITES (1404 / 1405 / 1406), P. 132

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

* W/AUTO XMSN & N/ENG BRAKE


HIGH EXHAUST TEMP LIGHT
& W/AUTO XMSN & W/ENG BRAKE
(1404)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL
*A A95HT 18 GY 0879630R1
A B
&A A95HT 18 GY 0333732C1
*B A95HR 18 GY 0879630R1
&B A95HR 18 GY 0333732C1
CONNECTOR 0969541R1

PARTICULATE TRAP WARNING LIGHT


(1405)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A95HV 18 GY 0241117R1
A B B A95FB 18 GY 0241117R1

CONNECTOR 0481140C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 A95BM 18 TN 3518963C1
J1 MULTIPLEXED SIGNAL MODULE
(1406) 2 A95IN 18 TN 3518963C1
(LOCATED IN INSTRUMENT PANEL) 3 A95E 18 TN 3518963C1
4 PLUG - - -
7 6 A5AA(+) 18 YL 3518963C1
5
A5AA(+) 18 YL 3555249C1
5* A6YL(+) 18 YL 3518963C1
A5AB(-) 18 GN 3518963C1
6 A5AB(-) 18 GN 3555249C1
A5AB(-) 18 GN 1666118C1
6# A6GN(-) 18 GN 3518963C1
7 A95A 18 TN 3518963C1

12 1 8 A95-GA 16 WH 3518963C1
CONNECTOR 3553404C1 9 PLUG - - -
BODY LOCK 3553460C1 10 PLUG - - -
11 PLUG - - -
12 PLUG - - -

* W/ 2007 CAT C13/ C15 ENG W/ ALLISION


XMSN W/ ENG SHUTDOWN
# W/ 2010 IBB ENGINE & W/ ALLISION
XMSN & N/ ENGINE BRAKE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 132

Figure 336 Connector Composites (1404 / 1405 / 1406)

336
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.142. CONNECTOR COMPOSITES (1407 / 1409M / 1410F), P. 133

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

J2 MULTIPLEXED SIGNAL MODULE


(1407)
(LOCATED IN INSTRUMENT PANEL)
CAV CIRCUIT GAUGE COLOR TERMINAL

7 6 1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 A95FA 18 TN 3518963C1
5 A95IR 18 TN 3518963C1
6 A95HR 18 GY 3518963C1
7 A95FB 18 GY 3518963C1
8 PLUG - - -
9 PLUG - - -
12 1 10 PLUG - - -
11 PLUG - - -
CONNECTOR 3586750C1
12 PLUG - - -
BODY LOCK 3553460C1

ICON FUSE HOLDER


(1409M)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A A14EA 12 RD 1661708C1
B A14EF 12 RD 1661708C1
A

CONNECTOR 1667639C1

ICON FUSE
(1410F)

CAV CIRCUIT GAUGE COLOR TERMINAL


B
A A14EA 12 RD 1661708C1
B A14EF 12 RD 1661708C1

CONNECTOR 1667639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 133

Figure 337 Connector Composites (1407 / 1409M / 1410F)

337
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.143. CONNECTOR COMPOSITES (1415 / 1448M / 1449F / 1449M / 1450), P. 134

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

AFTERTREATMENT BUZZER
(1415)
(LOCATED IN INSTRUMENT PANEL)

CAV CIRCUIT GAUGE COLOR TERMINAL


5 1 A95BM 18 TN 1659673C1
2 PLUG - - -

4 3 1 3 A95BZ 18 TN 1659673C1
4 PLUG - - -
5 PLUG - - -
2

CONNECTOR 0593385C1
BODY LOCK 0593387C1

ENGINE SHUT DOWN RELAY


(1448M)

CAV CIRCUIT GAUGE COLOR TERMINAL


5 1 A19M 16 GY 1661709C1
2 A19L 16 GY 1661709C1

4 3 1 3 PLUG - - -
4 A19-GF 16 GY 1661709C1
5 A19K 16 GY 1661709C1
2

CONNECTOR 0593385C1
BODY LOCK 0593387C1

BEACON LIGHTS
(1449F)

CAV CIRCUIT GAUGE COLOR TERMINAL


A D11-GBL 18 WH 0241117R1

A B B D65F 18 OR 0241117R1

CONNECTOR 0481140C1

BEACON LIGHTS
(1449M)
CAV CIRCUIT GAUGE COLOR TERMINAL
A D11-GBL 18 WH 0333732C1
B D65F 18 OR 0333732C1
A B

CONNECTOR 0969541R1

BEACON LIGHT RIGHT


(1450)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A D11-GBR 18 WH 0587576C1 1652325C1

B B D65FR 18 OR 0587576C1 1652325C1

CONNECTOR 0587568C91

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEAS E NO . DAT E PART NO. SHE ET

92159Y 02AUG13 AE08076124 134

Figure 338 Connector Composites (1415 / 1448M / 1449F / 1449M / 1450)

338
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.144. CONNECTOR COMPOSITES (1450 / 1451 / 1455), P. 135

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BEACON LIGHT RIGHT


(1450)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A A11-GBR 18 WH 1661261C1
B B A65FR 18 OR 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

BEACON LIGHT LEFT


(1451)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A A11-GBT 18 WH 0587576C1 1652325C1
B A65FT 18 OR 0587576C1 1652325C1

CONNECTOR 0587568C91

BEACON LIGHT LEFT


(1451)

A CAV CIRCUIT GAUGE COLOR TERMINAL

B A A11-GBT 18 WH 1661261C1
B A65FT 18 OR 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

WAIT TO START
(1455)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A A97S 18 VT 1661262C1
B A97WTS 18 VT 1661262C1
A

CONNECTOR 1661260C1
BODY LOCK 1661264C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 135

Figure 339 Connector Composites (1450 / 1451 / 1455)

339
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.145. CONNECTOR COMPOSITES (1456 / 1610 / 1874B), P. 136

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 136

Figure 340 Connector Composites (1456 / 1610 / 1874B)

340
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.146. CONNECTOR COMPOSITES (1874C / 1874D / 4328 / 4450BF), P. 137

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 137

Figure 341 Connector Composites (1874C / 1874D / 4328 / 4450BF)

341
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.147. CONNECTOR COMPOSITES (4450BM / 4460BF / 4460BM / 4705), P. 138

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 05AUG13
AE08076124 138

Figure 342 Connector Composites (4450BM / 4460BF / 4460BM / 4705)

342
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.148. CONNECTOR COMPOSITES (4706 / 5118 / 5200A / 5501), P. 139

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 05AUG13
AE08076124 139

Figure 343 Connector Composites (4706 / 5118 / 5200A / 5501)

343
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.149. CONNECTOR COMPOSITES (5899 / 5899A), P. 140

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 140

Figure 344 Connector Composites (5899 / 5899A)

344
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.150. CONNECTOR COMPOSITES (5899A / 5899B / 6000), P. 141

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


MJV0488
13JUL18 ADDED CIRC K23A AND B 94591W
RELEASE NO. D ATE PART NO. SHEET

K23C IN CAV 11 AT R/D 6000. 92159Y 05AUG13


AE08076124 141

Figure 345 Connector Composites (5899A / 5899B / 6000)

345
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.151. CONNECTOR COMPOSITES (6000 / 6001), P. 142

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHART CONTINUED FROM SHEET 141

ECM CONNECTOR
(6000)

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
51 K10-GH 16 WH 3743666C1 81 K95G 20 TN 3743668C1
52 K10-GG 16 WH 3743666C1 82 K95AB 20 TN 3743668C1
53 K95(-) 18 TN 3743666C1 83 PLUG - - -
54 K95E 20 TN 3743668C1 84 K95MA 20 TN 3743668C1
55 PLUG - - - 85 K95MB 20 TN 3743668C1
56 PLUG - - - 86 K24AF 20 GY 3743668C1
57 K95AA 20 TN 3743668C1 87 PLUG - - -
59 K47AA 20 GY 3743668C1 88 PLUG - - -
60 K47B 20 GY 3743668C1 89 PLUG - - -
61 K99-GD 20 PL 3743668C1 90 K97AE 20 PL 3743668C1
62 KA95G 18 TN 3743666C1 91 PLUG - - -
63 K92A5 20 TN 3743668C1 92 K97AH 20 PL 3743668C1
64 K99D 20 PL 3743668C1 93 PLUG - - -
65 K41 20 LTGN 3743668C1 94 K92A10 20 TN 3743668C1
66 PLUG - - - 95 PLUG - - -
67 K92A18 20 TN 3743668C1 96 PLUG - - -
68 K24AE 20 GY 3743668C1
69 PLUG - - -
70 K101A 20 TN 3743668C1
71 K97AP 20 PL 3743668C1
72 K97AT 18 PL 3743666C1
73 K10-GD 16 WH 3743666C1
74 PLUG - - -
75 K21 16 TN 3743666C1
76 KUK 16 TN 3743666C1
77 K95(+) 18 BN 3743666C1
78 K23 20 TN 3743668C1
79 K95D 20 TN 3743668C1
80 PLUG - - -

ECM IGN 5A FUSE


(6001)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A K13B 18 PK 3895713C1
B K13C 18 PK 3895713C1

CONNECTOR 1667639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 142

Figure 346 Connector Composites (6000 / 6001)

346
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.152. CONNECTOR COMPOSITES (6018), P. 143

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ECM 2
(6018)
(LOCATED ON LEFT SIDE OF ENGINES)

58 46

6 5

4 3

19 7 2 1

CONNECTOR 3687798C1
BODY LOCK 3687805C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K14G 14 RD 3687802C1 3624233C1 30 K23 18 TN 3687804C1 -

2 K92A16 14 WH 3687802C1 3624233C1 31 PLUG - - - -

3 K14HA 14 RD 3687802C1 3624233C1 32 PLUG - - - -

4 K92BA16 14 WH 3687802C1 3624233C1 33 K95VC 18 TN 3687804C1 -

5 K14KA 14 RD 3687802C1 3624233C1 34* K98YL2 18 YL 3687804C1 -

6 K92C16 14 WH 3687802C1 3624233C1 34# K5S(+) 18 YL 3687804C1 -

7 PLUG - - - - 35 K98GN 18 GN 3687804C1 -

8 K23B1 18 TN 3687804C1 - 36 K99A5V 18 PL 3687804C1 -

9 PLUG - - - - 37 PLUG - - - -

10 K95-GC 18 WH 3687804C1 - 38 PLUG - - - -

11 K99-GD 18 PL 3687804C1 - 39 K95VE 18 TN 3687804C1 -

12 K95E 18 TN 3687804C1 - 40 K95VIR 18 WH 3687804C1 -

13 K92A5 18 TN 3687804C1 - 41 K95-GE 18 WH 3687804C1 -

14 PLUG - - - - 42 K34E 18 TN 3687804C1 -

15 K41A 18 TN 3687804C1 - 43 PLUG - - - -

16 K95B 18 TN 3687804C1 - 44 K41B 18 TN 3687804C1 -

17 K13D 18 PK 3687804C1 - 45 PLUG - - - -

18 K23-G 18 WH 3687804C1 - 46 K95VB 18 TN 3687804C1 -

19 K14L 18 RD 3687804C1 - 47* K98GN2 18 GN 3687804C1 -

20 PLUG - - - - 47# K5S(-) 18 GN 3687804C1 -

21 K41-GB 18 WH 3687804C1 - 48 K98YL 18 YL 3687804C1 -

22 K95-GA 18 WH 3687804C1 - 49 K23A1 18 TN 3687804C1 -

23 K99-G 18 PL 3687804C1 - 50 K99D5V 18 PL 3687804C1 -

24 K92A3 18 TN 3687804C1 - 51 PLUG - - - -

25 K95V 18 TN 3687804C1 - 52 K95VA 18 TN 3687804C1 -

26 K95T 18 TN 3687804C1 - 53 K95VD 18 TN 3687804C1 -

27 K95C 18 TN 3687804C1 - 54 K41C 18 TN 3687804C1 -

28 K95A 18 TN 3687804C1 - 55 K95-GB 18 WH 3687804C1 -

29 PLUG - - - - 56 K92A17 18 TN 3687804C1 -


57 K97ML 18 PL 3687804C1 -
58 K23C 18 TN 3687804C1 -

* W/ ALLISION 4700 OFS W/ EOF SHIFTER


# W/ MANUAL TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 143

Figure 347 Connector Composites (6018)

347
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.153. CONNECTOR COMPOSITES (6019), P. 144

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ECM 2
(6019)
(LOCATED ON LEFT SIDE OF ENGINES)

1 2 7 19

3 4

5 6

46 58

CONNECTOR 3687797C1
BODY LOCK 3687805C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K14M 14 RD 3687802C1 3624233C1 30 K92A10 18 TN 3687804C1 -
2 K92D16 14 WH 3687802C1 3624233C1 31 PLUG - - - -
3 PLUG - - - - 32 PLUG - - - -
4 PLUG - - - - 33 K97AL 18 PL 3687804C1 -
5 PLUG - - - - 34 K95-GF 18 WH 3687804C1 -
6 PLUG - - - - 35 K92A12 18 TN 3687804C1 -
7 K95K 18 TN 3687804C1 - 36 K97AH 18 PL 3687804C1 -
8 K95D 18 TN 3687804C1 - 37 K95W 18 TN 3687804C1 -
9 K92A8 18 TN 3687804C1 - 38 PLUG - - - -
10 K92A7 18 TN 3687804C1 - 39 K44EC 18 GY 3687804C1 -
11 PLUG - - - - 40 K24AE 18 GY 3687804C1 -
12 PLUG - - - - 41 K95-GD 18 WH 3687804C1 -
13 K92A1 18 TN 3687804C1 - 42 K95R 18 TN 3687804C1 -
14 K97WF 18 PL 3687804C1 - 43 K41-G 18 LTGN 3687804C1 -
15 K97WTS 18 PL 3687804C1 - 44 PLUG - - - -
16 K97Y 18 TN 3687804C1 - 45 PLUG - - - -
17 K97AT 18 PL 3687804C1 - 46 K92A18 18 TN 3687804C1 -
18 PLUG - - - - 47 PLUG - - - -
19 PLUG - - - - 48 K92A11 18 TN 3687804C1 -
20 K95M 18 TN 3687804C1 - 49 K34F 18 TN 3687804C1 -
21 PLUG - - - - 50 K95S 18 TN 3687804C1 -
22 K97AE 18 PL 3687804C1 - 51 PLUG - - - -
23 K97CA 18 PL 3687804C1 - 52 K97CB 18 PL 3687804C1 -
24 PLUG - - - - 53 K24AF 18 GY 3687804C1 -
25 PLUG - - - - 54 K99 18 PL 3687804C1 -
26 K93A 18 TN 3687804C1 - 55 K99D 18 PL 3687804C1 -
27* K23AC 18 TN 3687804C1 - 56 PLUG - - - -
27# K23AD 18 TN 3687804C1 - 57 PLUG - - - -
27@ K23M 18 TN 3687804C1 - 58 PLUG - - - -
27% K23B 18 TN 3687804C1 - * W/ APADS & N/ FAN OVERRIDE
27 K23C 18 TN 3687804C1 - # W/ APADS & W/ FAN OVERRIDE
28 K97AP 18 PL 3687804C1 - @ W/ AIR CONDITIONG & W/ FAN OVERRIDE & N/ AP
% N/ AIR CONDITIONG & W/ FAN OVERRIDE
29 PLUG - - - - ** N/ AIR CONDITIONG & W/ FAN OVERRIDE, APADS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 144

Figure 348 Connector Composites (6019)

348
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.154. CONNECTOR COMPOSITES (6033 / 6200), P. 145

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K10-GJ 16 WH 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
3 K13F 18 PK 3803140C1 3803134C1
4 K13FA 18 PK 3803140C1 3803134C1
ENGINE SENSOR NTERFACE 5 K41A 18 TN 3803140C1 3803134C1
(6033) 6 PLUG - - - -
(LOCATED ON LEFT SIDE OF ENGINES)
7 K41B 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1

7 1 9 K41-GB 18 WH 3803140C1 3803134C1


10 K95H 18 TN 3803140C1 3803134C1
11 K95J 18 TN 3803140C1 3803134C1
12* K97AJ 16 PL 3803140C1 3803134C1
12# K47 18 GY 3803140C1 3803134C1
13* K97AK 16 PL 3803140C1 3803134C1
13# K47A 18 GY 3803140C1 3803134C1

21 15 14 K97Y 18 TN 3803140C1 3803134C1


15 K41 18 LTGN 3803140C1 3803134C1
CONNECTOR 3803137C1 16 PLUG - - - -
BODY LOCK 3803139C1
17 PLUG - - - -
18 PLUG - - - -
19 K21B3 18 TN 3803140C1 3803134C1
20 K21B2 18 TN 3803140C1 3803134C1
21 K21B1 18 TN 3803140C1 3803134C1

* W/ ALLISION 4000, 4500, 4700 RDS


# W/ MANUAL TRANSMISSION

FREON COMPRESSOR
(6200)
(LOCATED ON AC COMPRESSOR FRONT
RIGHT OF ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A K77-G 16 WH 2033819C1 1652325C1
B@ K77AE 14 LT GN 2033816C1 0589391C1
A B% K77E 14 LT GN 2033816C1 0589391C1

@ W/ APADS & N/ FAN OVERRIDE


CONNECTOR 1671610C1 % W/ AIR CONDITIONG & W/ FAN OVERRIDE & N/ APADS
BODY LOCK 1671608C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 145

Figure 349 Connector Composites (6033 / 6200)

349
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.155. CONNECTOR COMPOSITES (6260VH / 6260VL / 6260VM / 6260VN / 6300),


P. 146

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 146

Figure 350 Connector Composites (6260VH / 6260VL / 6260VM / 6260VN / 6300)

350
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.156. CONNECTOR COMPOSITES (6400 / 6401 / 6550 / 6565), P. 147

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

FAN SOLENOID
(6400)
(LOCATED ON LEFT REAR OF ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A K23 20 TN 1661875C1 3568570C1
B B K23-G 20 TN 1661875C1 3568570C1

CONNECTOR 3522068C1
BODY LOCK 1661874C1

COOLANT
LEVEL SENSOR
(6401)
(LOCATED ON COOLANT RESERVOIR)

B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34F 18 TN 2033819C1 3517771C1
A
B K34E 18 TN 2033819C1 3517771C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

ETHER START
(6550)
(LOCATED ON ETHER - FRONT LEFT RAIL)

B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A K21 16 TN 2033819C1 1652325C1
B K21A 16 TN 2033819C1 1652325C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

FLAME START
(6565)
(LOCATED ON ETHER - FRONT LEFT RAIL

CAV CIRCUIT GAUGE COLOR TERMINAL


A K14L3 4 RD 3517758C1

CONNECTOR 3517759C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 147

Figure 351 Connector Composites (6400 / 6401 / 6550 / 6565)

351
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.157. CONNECTOR COMPOSITES (6704D / 6715 / 6720), P. 148

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

GROUND SPLICE
(6704D)
(LOCATED AT LEFT REAR OF ENGINE)

F
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
E
A K10-GB 10 WH 1687847C1 0589390C1
B* K31-G 16 TN 2033819C1 1652325C1
D
B% K31-G 16 WH 2033819C1 1652325C1

C C K77-G 16 WH 2033819C1 1652325C1


D K31-G 18 GY 2033819C1 1652325C1

B E K30-GB 18 TN 2033819C1 3517771C1

* W/XMSN OIL TEMP & N/A111SON XMSN


CONNECTOR 3551896C1
% W/XMSN OIL TEMP & N/A111SON XMSN
BODY LOCK 3551897C1

AMBIENT AIR TEMP ENGINE AMBIENT


(6715) AIR TEMP
(LOCATED BETWEEN STARTER AND (6715)
RADIATOR NEAR LEFT RAIL) (LOCATED BETWEEN STARTER AND
RADIATOR NEAR LEFT RAIL)

1 2
2 1

CONNECTOR 6104815C1 CONNECTOR 3950690C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K41-G 18 TN 3850120C1 1 M41-G 18 WH 3686943C1
2 K41 20 LTGN 3850120C1 2 M41 18 LTGN 3686943C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1* 95A 18 WH 3613771C1
AFTERTREATMENT
1# K95A 18 TN 3613771C1
SENSOR
(6720) 2* 95-GA 18 WH 3613771C1
(LOCATED ON LEFT SIDE OF ENGINES) 2# K95-GA 18 WH 3613771C1
3* 95B 18 WH 3613771C1
10 5
3# K95B 18 TN 3613771C1
4* 95-GB 18 WH 3613771C1
4# K95-GB 18 WH 3613771C1
5* 95C 18 WH 3613771C1
5# K95C 18 TN 3613771C1
6* 95-GC 18 WH 3613771C1
6# K95-GC 18 WH 3613771C1
7* 95-GD 18 WH 3613771C1
7# K95-GD 18 WH 3613771C1
6 1 8* 95E 18 WH 3613771C1
8# K95E 18 TN 3613771C1
CONNECTOR 3690369C1
9* 95DA 18 WH 3613771C1
* W/ AFTERTRATMENT 9# K95DA 18 TN 3613771C1
# W/ ENGINE 10 PLUG - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 148

Figure 352 Connector Composites (6704D / 6715 / 6720)

352
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.158. CONNECTOR COMPOSITES (6720A / 6720B / 6730 / 7100), P. 149

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ENGINE AFTERTREATMENT
(6720A)
(LOCATED ON LEFT SIDE OF ENGINES)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K95A 18 TN 1661875C1 3568570C1
B K95-GA 18 WH 1661875C1 3568570C1
E F C K95B 18 TN 1661875C1 3568570C1
D K95-GB 18 WH 1661875C1 3568570C1
D G
E K95C 18 TN 1661875C1 3568570C1
C H F K95-GC 18 WH 1661875C1 3568570C1
G K95-GD 18 WH 1661875C1 3568570C1
B J
H K95E 18 TN 1661875C1 3568570C1
A K J K95DA 18 TN 1661875C1 3568570C1
K PLUG - - - -

CONNECTOR 3538635C1
BODY LOCK 3538636C1

ENGINE /AFTERTREATMENT SLEEPER


(6720B)
(LOCATED ON LEFT SIDE OF ENGINES)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K95A 18 TN 1661875C1 3568570C1

E B K95-GA 18 WH 1661875C1 3568570C1


F
C K95B 18 TN 1661875C1 3568570C1
D G D K95-GB 18 WH 1661875C1 3568570C1
E K95C 18 TN 1661875C1 3568570C1
C H
F K95-GC 18 WH 1661875C1 3568570C1
B J G K95-GD 18 WH 1661875C1 3568570C1

A H K95E 18 TN 1661875C1 3568570C1


K
J K95DA 18 TN 1661875C1 3568570C1

CONNECTOR 3538635C1
BODY LOCK 3538636C1

HCI FUEL PRESSURE 1 & TEMP


(6730)
(LOCATED ON LEFT SIDE OF ENGINES)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95DB 18 TN 3689959C1 3623615C1
2 K95R 18 TN 3689959C1 3623615C1
1
3 K95S 18 TN 3689959C1 3623615C1
2
3

CONNECTOR 3689958C1

REMOTE SENSE STARTER


(7100)
(LOCATED ON LEFT SIDE OF ENGINES)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K1A 16 LTBL 3686944C1
2 PLUG - - -

2 1

CONNECTOR 3950690C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 149

Figure 353 Connector Composites (6720A / 6720B / 6730 / 7100)

353
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.159. CONNECTOR COMPOSITES (7105), P. 150

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
2 K5V(-) 18 GN 3518963C1
3 K5V(+) 18 YL 3518963C1
K17-GC 18 WH 3555249C1
4
K17-GC 18 PK 3518963C1
5 PLUG - - -
6 PLUG - - -
7 PLUG - - -
8 PLUG - - -
9 PLUG - - -
K3BA(+) 18 DKBL 3555249C1
10
EATON GEN3 TCM CONNECTOR K3BA(+) 18 DKBL 3518963C1
(7105) K3BA(-) 18 GY 3555249C1
(LOCATED AT LEFT SIDE OF XMSN) 11
K3BA(-) 18 GY 3518963C1
12 PLUG - - -
13

13 PLUG - - -
35

37

14 PLUG - - -
29
23
1

15 PLUG - - -
16 PLUG - - -
17 PLUG - - -
18 PLUG - - -
17

19 K92DL 20 TN 3555249C1
3

31
26 25

20 PLUG - - -
21 PLUG - - -
32
10
4

22 PLUG - - -
18

23 PLUG - - -
K92EG 18 TN 3555249C1
24
K92EG 18 TN 3518963C1
K92J 18 TN 3555249C1
12

34
28
6

25
K92J 18 TN 3518963C1
36

38

K17C 18 PK 3555249C1
22

26
K17C 16 PK 3518963C1
K5TC(-) 18 GN 3555249C1
27
CONNECTOR 3599542C1 K5TC(-) 18 GN 3518963C1
K5TC(+) 18 YL 3555249C1
28
K5TC(+) 18 YL 3518963C1
29 PLUG - - -
30 PLUG - - -
K92ER 18 TN 3555249C1
31
K92ER 18 TN 3518963C1
K17B 18 PK 3555249C1
32
K17B 18 PK 3518963C1
33 K92DM 20 TN 3555249C1
34 PLUG - - -
35 K13A 14 PK 3557534C1
K10-GE 14 WH 1646429C1
36
K10-GE 12 WH 3557534C1
37 PLUG - - -
K14A 12 RD 3841699C1
38
K14A 12 RD 3557534C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 05AUG13
AE08076124 150

Figure 354 Connector Composites (7105)

354
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.160. CONNECTOR COMPOSITES (7110 / 7110A / 7250), P. 151

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

J1939 TERMINATOR
(7110)
(LOCATED ON TRANSMISSION) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K5TB(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
C
C K5TB(-) 18 GN 1661875C1 3568570C1
B
A

CONNECTOR 1667741C1
BODY LOCK 1667771C1

J1939 TERMINATOR
(7110A)
(LOCATED ON LEFT SIDE
OF TRANSMISSION)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A K5B(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
A
C K5B(-) 18 GN 1661875C1 3568570C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAV CIRCUIT GAUGE COLOR TERMINAL


TRANS BULKHEAD
(7250) 1 K111 18 OR 3686945C1
(LOCATED ON REAR RIGHT 2 K155 18 WH 3686945C1
OF TRANSMISSION)
3 K177 18 LTGN 3686945C1
4 K136 18 OR 3686945C1
5 K152 18 LTGN 3686945C1
1 7 11 15 6 K171 18 YL 3686945C1
7 K178 18 WH 3686945C1
8 K174 18 LTBL 3686945C1
9 K133 18 YL 3686945C1
10 K151 18 WH 3686945C1

14 11 K131 18 YL 3686945C1
6 10 20 12 K137 18 WH 3686945C1
13 PLUG - - -
14 PLUG - - -
CONNECTOR 3605715C1
BODY LOCK 3606532C1 15 K116 18 LTBL 3686945C1
16 K112 18 PK 3686945C1
17 K119 18 LTBL 3686945C1
18 K154 18 TN 3686945C1
19 K158 18 LTGN 3686945C1
20 K176 18 YL 3686945C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEAS E NO. DATE PART NO. SHEET

92159Y 02AUG13
AE08076124 151

Figure 355 Connector Composites (7110 / 7110A / 7250)

355
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.161. CONNECTOR COMPOSITES (7500W / 7501 / 7600), P. 152

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BACK-UP LIGHT
(7500W)
(LOCATED ON TOP OF TRANSMISSION)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A KL71 16 OR 1661875C1 1661872C1
B KL71A 16 OR 1661875C1 1661872C1
B

CONNECTOR 1661778C1
BODY LOCK 1661874C1

ECA
(7501)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A PLUG - - - -
B B K11-G 10 WH 1667737C1 1667735C1
C K14S 10 RD 1667737C1 1667735C1

CONNECTOR 1667733C1
BODY LOCK 1667734C1

VEHICLE SPEED SENSOR


(7600)
(LOCATED ON TOP OF TRANSMISSION)
CAV CIRCUIT GAUGE COLOR TERMINAL
A K47A 18 GY 3554322C1
B
B K47 18 GY 3554322C1
A

CONNECTOR 2036583C1

VEHICLE SPEED SENSOR


(7600)
(LOCATED ON TOP OF TRANSMISSION)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A K47 18 GY 3554322C1 3554318C1
A B K47A 18 GY 3554322C1 3554318C1

CONNECTOR 3662425C1
BODY LOCK 3662518C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEAS E NO. DATE PART NO. SHEET

92159Y 02AUG13
AE08076124 152

Figure 356 Connector Composites (7500W / 7501 / 7600)

356
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.162. CONNECTOR COMPOSITES (7603 / 7608 / 7615 / 7700K), P. 153

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ENGINE SPEED SENSOR


(7603)
(LOCATED IN ENGINE)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K159 18 TN 3554322C1 3554318C1
A B K139 18 OR 3554322C1 3554318C1

CONNECTOR 3610533C1
BODY LOCK 3610532C1

OTUPUT SENSOR
(7608)
(LOCATED IN ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A K160 18 YL 3554322C1 3554318C1
A B K140 18 LTGN 3554322C1 3554318C1

CONNECTOR 3610533C1
BODY LOCK 3610532C1

TURBINE SPEED SENSOR


(7615)
(LOCATED IN ENGINE)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A K180 18 OR 3554322C1 3554318C1
B K120 18 LTBL 3554322C1 3554318C1

CONNECTOR 3610533C1
BODY LOCK 3610532C1

TRANS OIL TEMPERATURE


(7700K)
(LOCATED IN UNDERSIDE OF TRANSMISSION)

CAV CIRCUIT GAUGE COLOR TERMINAL


B
A K31 18 TN 2036586C1
A B K31-G 18 GY 2036586C1

CONNECTOR 2036584C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 153

Figure 357 Connector Composites (7603 / 7608 / 7615 / 7700K)

357
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.163. CONNECTOR COMPOSITES (7704 / 8103 / 8104), P. 154

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ECM SWITCH GND SPLICE


(7704)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K95G 18 TN 2033819C1 3517771C1

F B K23A 18 TN 2033819C1 1652325C1


C K41-G 18 TN 2033819C1 1652325C1

E D* K95-GG 18 TN 2033819C1 1652325C1


D# K95-GF 18 TN 2033819C1 1652325C1
D E PLUG - - - -
F K95AC 18 TN 2033819C1 3517771C1
C

B * W/ FUEL/WATER SAPERATOR - DAVCO, 900


# W/ FUEL/WATER SAPERATOR - RACOR, 9900

CONNECTOR 3551896C1
BODY LOCK 3551897C1

TCM 30A FUSE


(8103)

B
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14A 12 RD 1661708C1
A B K14AS 12 RD 1661708C1

CONNECTOR 1667639C1

ECA 50A FUSE


(8104)
(LOCATED AT CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K14R 10 RD 3515522C1 3515525C1
B K14S 10 RD 3515522C1 3515525C1

CONNECTOR 3525613C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. S HE ET

92159Y 02AUG13
AE08076124 154

Figure 358 Connector Composites (7704 / 8103 / 8104)

358
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.164. CONNECTOR COMPOSITES (8107 / 8303 / 8310 / 8311), P. 155

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

TIMER CIRCUIT ENGINE FUSE


(8107)
(LOCATED AT CAB)

B CAV CIRCUIT GAUGE COLOR TERMINAL


A K14L1 16 RD 1661707C1
B K14L2 16 RD 1661707C1
A

CONNECTOR 1667639C1

ELECTRIC HORN
(8303)
(LOCATED ON LEFT FRAME RAIL
UNDER ENGINE CROSSMEMBER)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M85 16 GY 1661875C1 1661872C1
B B M85-GA 16 WH 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

DUAL ELECTRIC HORNS


(8310)
(LOCATED ON LEFT FRAME RAIL
UNDER ENGINE CROSSMEMBER)
B

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M85J 16 GY 1667742C1 1661872C1
B M85-GC 16 WH 1667742C1 1661872C1
A

CONNECTOR 3543888C1
BODY LOCK 1661874C1

ELECTRIC HORN #1
(8311)
(LOCATED UNDER ENGINE CROSSMEMBER)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M85J 16 GY 1661875C1 1661872C1
B
B M85-GC 16 WH 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 155

Figure 359 Connector Composites (8107 / 8303 / 8310 / 8311)

359
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.165. CONNECTOR COMPOSITES (8410 / 8500 / 8501), P. 156

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

FLAME START RELAY


(8410)
(LOCATED ON LEFT SIDE OF ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
7 2 8 1 K21A1 12 TN 3664983C1 3664987C1
2 K21A2 12 TN 3664983C1 3664987C1
3 K14A1 8 RD 3664982C1 3664986C1
4 PLUG - - - -
5 PLUG - - - -

5 6 K21B1 18 TN 3664984C1 3664988C1

3 7 K21B2 18 TN 3664984C1 3664988C1


8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - - -

6 1 9
CONNECTOR 3664985C1

BENDIX LEFT ABS MODULATOR


(8500)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A M94 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1
B C M94B 18 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

OEM CROSSOVER CONNECTOR


(8500) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN ENGINE) 1 PLUG - - -
2 K5A(+) 18 YL 3573077C1
14 7 3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 K13B 18 PK 3573077C1
7 PLUG - - -
8 PLUG - - -
9 K5A(-) 18 LTGN 3573077C1
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
8 1 13 K10-GK 18 WH 3573077C1
CONNECTOR 3573078C1
14 PLUG - - -

BENDIX RIGHT ABS MODULATOR


(8501)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M94H 18 GY 2033819C1 1652325C1
B B M94J 18 GY 2033819C1 1652325C1
C M94K 18 GY 2033819C1 1652325C1
C

CONNECTOR 1686834C1
BODY LOCK 1664408C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 156

Figure 360 Connector Composites (8410 / 8500 / 8501)

360
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.166. CONNECTOR COMPOSITES (8502 / 8503 / 8504 / 8505), P. 157

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX LEFT AIR ABS SPEED SENSOR


(8502)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 M94C 18 GY 1680205C1
2 1 M94D 18 GY 3572625C1
2
M94D 18 GY 1680205C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1

BENDIX RIGHT AIR ABS SPEED SENSOR


(8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

2 1 CAV CIRCUIT GAUGE COLOR TERMINAL


1 M94E 18 GY 1680205C1
CONNECTOR 1684261C1 2 M94F 18 GY 1680205C1
BODY LOCK 1684263C1

WABCO LEFT ABS MODULATOR


(8504)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 [MX94M] 18 GY 3601686C1
1 2 [MX94MA] 18 GY 3601686C1
3 [MX94MB] 18 GY 3601686C1
3 2

CONNECTOR 3919376C1

WABCO RIGHT ABS MODULATOR


(8505)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 [MX94MH] 18 GY 3601686C1

1 2 [MX94MJ] 18 GY 3601686C1
3 [MX94MK] 18 GY 3601686C1
3 2

CONNECTOR 3913976C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 157

Figure 361 Connector Composites (8502 / 8503 / 8504 / 8505)

361
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.167. CONNECTOR COMPOSITES (8506 / 8507 / 8803 / 8951), P. 158

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WABCO LEFT ABS SPEED SENSOR


(8506)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 [NC94MC] 18 GY 6111842C1
2 [NC94MD] 18 GY 6111842C1

CONNECTOR 6111844C1

WABCO RIGHT ABS SPEED SENSOR


(8507)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 [NC94ME] 18 GY 6111842C1
2 [NC94MF] 18 GY 6111842C1

CONNECTOR 6111844C1

CHASSIS GND SPLICE PACK #1


(8803)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N11-GA 10 WH 1687847C1 0589390C1
F B N10-G 12 WH 2033816C1 0589391C1
C N49-G 18 WH 2033819C1 1652325C1
E D N9BF 18 GY 2033819C1 1652325C1
E N39-G 16 WH 2033819C1 1652325C1
D
F* N36-G 18 GY 2033819C1 1652325C1
F# N36-G 18 BN 2033819C1 1652325C1
C
* W/ DUAL BOC FUEL TANKS 115 / 150 GAL
B # W/ DUAL UC FUEL TANKS 115 / 150 GAL

CONNECTOR 3551896C1
BODY LOCK 3551897C1

J1939 ENGINE DATALINK


(8951)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A M5U(+) 18 YL 1667742C1 3568570C1


B PLUG - - - -
C C M5U(-) 18 GN 1667742C1 3568570C1

CONNECTOR 1667740C1
BODY LOCK 1667771C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 158

Figure 362 Connector Composites (8506 / 8507 / 8803 / 8951)

362
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.168. CONNECTOR COMPOSITES (8953F), P. 159

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1* M94BD 16 BK 3559037C1 3509903C1
1# [M94MS] 18 GY 3559036C1 3509903C1
2* M94BE 16 GY 3559037C1 3509903C1
FORWARD/CENTER CHASSIS INTERCONNECT 2# [M94MT] 18 GY 3559036C1 3509903C1
(8953F) 3* M94BF 16 OR 3559037C1 3509903C1
3# [M94MU] 18 GY 3559036C1 3509903C1
4* M94BH 16 GY 3559037C1 3509903C1
4# [M94MW] 18 GY 3559036C1 3509903C1
1 13 5@ M94BM 16 GY 3559037C1 3509903C1
5% [NE94BM] 18 GY 3559036C1 3509903C1
6@ M94BN 16 GY 3559037C1 3509903C1
6% [M94BN] 18 GY 3559036C1 3509903C1
7* M94BL 16 RD 3559037C1 3509903C1
7# [M94ML] 18 GY 3559036C1 3509903C1
8* M94BK 16 TN 3559037C1 3509903C1
8# [M94MZ] 18 GY 3559036C1 3509903C1
9* M94BJ 16 YL 3559037C1 3509903C1
9# [M94MY] 18 GY 3559036C1 3509903C1
10* M94BC 16 BK 3559037C1 3509903C1
10# [M94MR] 18 GY 3559036C1 3509903C1
11* M94BB 16 LTGN 3559037C1 3509903C1
11# [M94MQ] 18 GY 3559036C1 3509903C1
12* M94BA 16 LTBL 3559037C1 3509903C1
12 24 12# [M94MP] 18 GY 3559036C1 3509903C1
13 M94SAB 18 GY 3559036C1 3509903C1
CONNECTOR 3558022C1 14 M94SBB 18 GY 3559036C1 3509903C1
BODY LOCK 3558056C1
15 M94SH 18 BN 3559036C1 3509903C1
16 M94SJ 16 GY 3559037C1 3509903C1
17 M94SK 16 OR 3559037C1 3509903C1
18 M94SL 16 BN 3559037C1 3509903C1
19 M94SM 16 BK 3559037C1 3509903C1
20 M94SN 16 RD 3559037C1 3509903C1
21 M94SCB 18 GY 3559036C1 3509903C1
22 M94SDB 18 GY 3559036C1 3509903C1
23 M94SVD3 18 GY 3559036C1 3532128C1
24 M94SZD3 18 GY 3559036C1 3532128C1

* MB - BENDIX AIR ABS


# W/ WABCO AIR ABS
@ BENDIX AIR ABS W/ ATC
% W/ WABCO AIR ABS W/ ATC

BENDIX 6-CHANNEL ABS FWD/CENTR


(8953F)

CAV CIRCUIT GAUGE COLOR TERMINAL


1 M94BY 16 GY 1680205C1
7 6 2 M94BZ 16 GY 1680205C1
3 M94BP 16 GY 1680205C1
4 M94BQ 16 GY 1680205C1
5 M94BR 16 GY 1680205C1
6 M94BS 16 GY 1680205C1
7 M94BT 16 GY 1680205C1
8 M94BU 16 GY 1680205C1
12 1 9 M94BV 16 GY 1680205C1
10 M94BW 16 GY 1680205C1
CONNECTOR 3602757C1
BODY LOCK 3601925C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 159

Figure 363 Connector Composites (8953F)

363
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.169. CONNECTOR COMPOSITES (8953M / 8953M1), P. 160

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


FORWARD/CENTER CHASSIS INTERCONNECT 1 N94BD 16 GY 3559035C1 3509903C1
(8953M)
2 N94BE 16 GY 3559035C1 3509903C1
3 N94BF 16 GY 3559035C1 3509903C1
4 N94BH 16 GY 3559035C1 3509903C1
5 N94BM 16 GY 3559035C1 3509903C1
13 6 N94BN 16 GY 3559035C1 3509903C1
1 7 N94BL 14 GY 3559035C1 3575783C1
8 N94BK 16 GY 3559035C1 3509903C1
9 N94BJ 14 GY 3559035C1 3575783C1
10 N94BC 16 GY 3559035C1 3509903C1
11 N94BB 16 GY 3559035C1 3509903C1
12 N94BA 16 GY 3559035C1 3509903C1
13 N94SAB 18 GY 3509874C1 3509903C1
14 N94SBB 18 GY 3509874C1 3509903C1
15 N94SH 16 GY 3559035C1 3509903C1
16 N94SJ 16 GY 3559035C1 3509903C1
17 N94SK 16 GY 3559035C1 3509903C1
18 N94SL 16 GY 3559035C1 3509903C1
19 N94SM 16 GY 3559035C1 3509903C1
20 N94SN 16 GY 3559035C1 3509903C1
24
12 21
22
N94SCB
N94SDB
18
18
GY
GY
3509874C1
3509874C1
3509903C1
3509903C1
23 N94SVD 16 GY 3559035C1 3509903C1
CONNECTOR 3558026C1
BODY LOCK 3558056C1 24 N94SZD 16 GY 3559035C1 3509903C1

FORWARD/CENTER CHASSIS INTERCONNECT


(8953M1)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N39 16 GY 0587577C1 1652325C1

CONNECTOR 0587565C91

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 160

Figure 364 Connector Composites (8953M / 8953M1)

364
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.170. CONNECTOR COMPOSITES (8953M2 / 8957F1 / 8962 / 8963), P. 161

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX 6-CHANNEL ABS FWD/CENTR


(8953M2)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) CAV CIRCUIT GAUGE COLOR TERMINAL
1 N94BY 16 GY 1680206C1
6 7 2 N94BZ 16 GY 1680206C1
3 N94BP 16 GY 1680206C1
4 N94BQ 16 GY 1680206C1
5 N94BR 16 GY 1680206C1
6 N94BS 16 GY 1680206C1
7 N94BT 16 GY 1680206C1
8 N94BU 16 GY 1680206C1
9 N94BV 16 GY 1680206C1
10 N94BW 16 GY 1680206C1
1 12

CONNECTOR 1689499C1
BODY LOCK 1689501C1

FORWARD/CENTER CHASSIS INTERCONNECT


(8957F1)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A M39 16 GY 0587575C1 1652325C1

CONNECTOR 0587566C91

LEFT FR BRAKE WEAR SENSOR (6X4)


(8962)
(LOCATED ON LEFT FRAME RAIL BY FRONT
FORWARD REAR AXLE)

2
CAV CIRCUIT GAUGE COLOR TERMINAL
1 [RURFL1] 18 BK ASSY
2 [RURFL2] 18 BK ASSY

1
CONNECTOR 3600334C1

RIGHT FR BRAKE WEAR SENSOR (6X4)


(8963)
(LOCATED ON RIGHT FRAME RAIL BY FRONT
FORWARD REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL
2 1 [RURFR1] 18 BK ASSY
2 [RURFR2] 18 BK ASSY

1
CONNECTOR 3600334C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 161

Figure 365 Connector Composites (8953M2 / 8957F1 / 8962 / 8963)

365
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.171. CONNECTOR COMPOSITES (8964 / 8965 / 8966 / 8967), P. 162

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT RR BRAKE WEAR SENSOR (6X4)


(8964)
(LOCATED ON LEFT FRAME RAIL BY REAR
REAR AXLE)

2 CAV CIRCUIT GAUGE COLOR TERMINAL


1 [RURRL1] 18 BK 0382181C1
2 [RURRL2] 18 BK 0382181C1

1
CONNECTOR 3600334C1

RIGHT RR BRAKE WEAR SENSOR (6X4)


(8965)
(LOCATED ON RIGHT FRAME RAIL BY REAR
REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL
2 1 [RURRR1] 18 BK 0382181C1
2 [RURRR2] 18 BK 0382181C1

1
CONNECTOR 3600334C1

LEFT REAR WEAR SENSOR (4X2)


(8966)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2
CAV CIRCUIT GAUGE COLOR TERMINAL
1 [RTRRL1] 18 BK 0382181C1
2 [RTRRL2] 18 BK 0382181C1

1
CONNECTOR 3600334C1

REAR BRAKE WEAR SENSOR (4X2)


(8967)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2
CAV CIRCUIT GAUGE COLOR TERMINAL
1 [RTRRR1] 18 BK 0382181C1
2 [RTRRR2] 18 BK 0382181C1

1
CONNECTOR 3600334C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 162

Figure 366 Connector Composites (8964 / 8965 / 8966 / 8967)

366
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.172. CONNECTOR COMPOSITES (8972 / 8973 / 8974 / 8975), P. 163

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT FR BRAKE STROKE (6X4)


(8972)
(LOCATED ON LEFT FRAME RAIL BY FORWARD
REAR AXLE)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R108VE 18 TN 1661875C1 1661872C1
B B R108ZE 18 TN 1661875C1 1661872C1
A C R108E 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT FR BRAKE STROKE (6X4)


(8973)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD
REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VL 18 TN 1661875C1 1661872C1
C B R108ZL 18 TN 1661875C1 1661872C1

B C R108F 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

LEFT RR BRAKE STROKE (6X4)


(8974)
(LOCATED ON LEFT FRAME RAIL BY REAR
REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VH 18 TN 1661875C1 1661872C1
C B R108ZH 18 TN 1661875C1 1661872C1
B C R108CA 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT RR BRAKE STROKE (6X4)


(8975)
(LOCATED ON RIGHT FRAME RAIL BY REAR
REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


C
A R108VJ 18 TN 1661875C1 1661872C1
B B R108ZJ 18 TN 1661875C1 1661872C1

A C R108DA 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 163

Figure 367 Connector Composites (8972 / 8973 / 8974 / 8975)

367
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.173. CONNECTOR COMPOSITES (8976 / 8977 / 8981 / 8982), P. 164

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT REAR BRAKE STROKE (4X2)


(8976)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R108VF 18 TN 1661875C1 1661872C1
B B R108ZF 18 TN 1661875C1 1661872C1
A C R108C 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT REAR BRAKE STROKE (4X2)


(8977)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


C
A R108VK 18 TN 1661875C1 1661872C1
B B R108ZK 18 TN 1661875C1 1661872C1

A C R108D 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

LEFT REAR TIRE PRESSURE MONITOR (4X2)


(8981)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R22ZB 20 TN 3600325C1 3600327C1
2 4
1 3 2 R22VB 20 TN 3600325C1 3600327C1
3 R22B 20 TN 3600325C1 3600327C1
4 PLUG - - - -

CONNECTOR 3600324C1

RIGHT REAR TIRE PRESS MONITOR (4X2)


(8982)
LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


2 4 1 R22ZC 20 TN 3600325C1 3600327C1
1 3 2 R22VC 20 TN 3600325C1 3600327C1
3 R22C 20 TN 3600325C1 3600327C1
4 PLUG - - - -
CONNECTOR 3600324C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 164

Figure 368 Connector Composites (8976 / 8977 / 8981 / 8982)

368
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.174. CONNECTOR COMPOSITES (8983 / 8984 / 9100D / 9100E), P. 165

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LEFT REAR TIRE PRESS MONITOR (6X4)


(8983)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R22ZB 20 TN 3600325C1 3600327C1
2 4
1 3 2 R22VB 20 TN 3600325C1 3600327C1
3 R22B 20 TN 3600325C1 3600327C1
4 PLUG - - - -

CONNECTOR 3600324C1

RIGHT REAR TIRE PRESS MONITOR (6X4)


(8984)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R22ZC 20 TN 3600325C1 3600327C1
2 R22VC 20 TN 3600325C1 3600327C1
2 4
1 3 3 R22C 20 TN 3600325C1 3600327C1
4 PLUG - - - -

CONNECTOR 3600324C1

LEFT FUEL SENDER DUAL BOC 115/150 GAL


(9100D)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A N36A 18 TN 1661875C1 1661872C1


B N36-G 18 GY 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

RIGHT FUEL SENDER DUAL OC 115/150 GAL


(9100E)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A N36 18 RD 1661875C1 1661872C1
A
B N36-G 18 BN 1661875C1 1661872C1
B

CONNECTOR 1661778C1
BODY LOCK 1661874C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 165

Figure 369 Connector Composites (8983 / 8984 / 9100D / 9100E)

369
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.175. CONNECTOR COMPOSITES (9303 / 9303A / 9303B), P. 166

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

4X2 STOP TAIL AND TURN


(9303)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

E
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A R71BA 12 OR 2033816C1 3575783C1

C B R56A 14 OR 2033816C1 3575783C1


C R57A 14 OR 2033816C1 3575783C1

B D R68A 14 BN 2033816C1 3575783C1


E R10-G 12 WH 2033816C1 3575783C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN


(9303A)

D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BA 12 OR 2033816C1 0589391C1
C B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
B D R68A 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN(LEFT)


(9303B)

D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BE 12 WH 2033816C1 0589391C1
C B R56A 14 OR 2033816C1 0589391C1
C PLUG - - - -
B D R68AC 14 BN 2033816C1 0589391C1
E R10-GE 12 WH 2033816C1 0589391C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 166

Figure 370 Connector Composites (9303 / 9303A / 9303B)

370
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.176. CONNECTOR COMPOSITES (9303C / 9303D / 9303E), P. 167

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

4X2 STOP TAIL AND TURN(LEFT)


(9303C)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

E
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A R71BC 12 OR 2033816C1 0589391C1

C B R56A 14 OR 2033816C1 0589391C1


C PLUG - - - -

B D R68AB 14 BN 2033816C1 0589391C1


E R10-GC 12 WH 2033816C1 0589391C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN(RIGHT)


(9303D)
(LOCATED ON REAR END OF RIGHT FRAME RAIL)

D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BG 12 WH 2033816C1 0589391C1
C B PLUG - - - -
C R57A 14 OR 2033816C1 0589391C1
B D R68AD 14 BN 2033816C1 0589391C1
E R10-GG 12 WH 2033816C1 0589391C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

4X2 STOP TAIL AND TURN(RIGHT)


(9303E)
(LOCATED ON REAR END OF RIGHT FRAME RAIL)

E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BD 12 OR 2033816C1 0589391C1
D
B PLUG - - - -
C R57A 14 OR 2033816C1 0589391C1
C
D R68AA 14 BN 2033816C1 0589391C1
E R10-GB 12 WH 2033816C1 0589391C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 167

Figure 371 Connector Composites (9303C / 9303D / 9303E)

371
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.177. CONNECTOR COMPOSITES (9303F / 9303G / 9303H), P. 168

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

6X4 STOP TAIL AND TURN 233AF


(9303F)

E
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A R71BA 12 OR 2033816C1 0589391C1

C B R56A 14 OR 2033816C1 0589391C1


C R57A 14 OR 2033816C1 0589391C1

B D R68A 14 BN 2033816C1 0589391C1


E R10-G 12 WH 2033816C1 0589391C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN TG


(9303G)

D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BB 12 OR 2033816C1 0589391C1
C B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
B D R68A 14 BN 2033816C1 0589391C1
E R10-GA 16 WH 2033819C1 1652325C1
A

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN TG


(9303H)

E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BB1 12 OR 2033816C1 0589391C1
D
B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
C
D R68A 14 BN 2033816C1 0589391C1
E R10-G 16 WH 2033819C1 1652325C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 168

Figure 372 Connector Composites (9303F / 9303G / 9303H)

372
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.178. CONNECTOR COMPOSITES (9303K / 9303L / 9303M), P. 169

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

6X4 STOP TAIL AND TURN LEFT


(9303K)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E
A R71BE 12 OR 2033816C1 0589391C1

D B R56A 14 OR 2033816C1 0589391C1


C PLUG - - - -
C D R68AC 14 BN 2033816C1 0589391C1
E R10-GE 12 WH 2033816C1 0589391C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN RIGHT


(9303L)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E
A R71BG 12 OR 2033816C1 0589391C1

D B PLUG - - - -
C R57A 14 OR 2033816C1 0589391C1

C D R68AD 14 BN 2033816C1 0589391C1


E R10-GG 12 WH 2033816C1 0589391C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

4X2 STOP TAIL AND TURN LEFT


(9303M)

E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BC 12 OR 2033816C1 0589391C1
D
C PLUG - - - -
B R56A 14 OR 2033816C1 0589391C1
C
D R68AB 14 BN 2033816C1 0589391C1
E R10-GC 12 WH 2033816C1 0589391C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 169

Figure 373 Connector Composites (9303K / 9303L / 9303M)

373
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.179. CONNECTOR COMPOSITES (9303N / 9304A / 9305), P. 170

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

4X2 STOP TAIL AND TURN RIGHT


(9303N)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E
A R71BE 12 OR 2033816C1 0589391C1

D B R56A 14 OR 2033816C1 0589391C1


C PLUG - - - -
C D R68AC 14 BN 2033816C1 0589391C1
E R10-GE 12 WH 2033816C1 0589391C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN - TG


(9304A)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E
A R71BG 12 OR 2033816C1 0589391C1

D B PLUG - - - -
C R57A 14 OR 2033816C1 0589391C1

C D R68AD 14 BN 2033816C1 0589391C1


E R10-GG 12 WH 2033816C1 0589391C1
B

CONNECTOR 1661375C2
BODY LOCK 1661376C1

BACK-UP ALARM
(9305)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A R71BF 12 OR 2033816C1 0589391C1


B R10-GF 12 WH 2033816C1 0589390C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 170

Figure 374 Connector Composites (9303N / 9304A / 9305)

374
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.180. CONNECTOR COMPOSITES (9305A / 9305B / 9305C / 9306), P. 171

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BACK-UP ALARM
(9305A)
(LOCATED AT TRANSMISSION)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BB 12 OR 2033816C1 0589391C1
B R10-GD 12 WH 2033816C1 0589390C1
B

CONNECTOR 1671610C1
BODY LOCK 1671608C1

BACK-UP ALARM
(9305B)
(LOCATED AT TRANSMISSION)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BF 12 OR 2033816C1 0589390C1

B B R10-GF 12 WH 2033816C1 0589391C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

BACK-UP ALARM
(9305C)
(LOCATED AT TRANSMISSION)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BB 12 OR 2033816C1 0589391C1
B R10-GD 12 WH 2033816C1 0589391C1
B

CONNECTOR 1671610C1
BODY LOCK 1671608C1

BACK-UP ALARM
(9306)
(LOCATED AT TRANSMISSION)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BF 12 OR 2033816C1 0589390C1
B R10-GF 16 WH 2033816C1 1652325C1
B

CONNECTOR 1671610C1
BODY LOCK 1671608C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 171

Figure 375 Connector Composites (9305A / 9305B / 9305C / 9306)

375
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.181. CONNECTOR COMPOSITES (9331 / 9332 / 9501 / 9501F / 9501D / 9502), P. 172

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

FOG-LIGHT
(9331)
(LOCATED AT THE FORWARD END OF
RIGHT FRAME RAIL)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R64A 16 YL 2033911C1 1652325C1
B B PLUG - - - -

CONNECTOR 1671611C1
BODY LOCK 1671608C1

FOG-LIGHT (9332)
(LOCATED AT THE FORWARD END OF RIGHT FRAME RAIL)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R64A 16 YL 2033819C1 1652325C1

CONNECTOR 1671610C1 B PLUG - - - -


BODY LOCK 1671608C1

BENDIX LEFT WHEEL SPEED SENSOR (4X2)


(9501)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BD 16 GY 1680205C1

2 1 2 R94BE 16 GY 1680205C1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

ABS-6 PRESSURE SENSOR


(9501F)
(LOCATED ON LEFT FRAME RAIL,BACK OF CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


C A N94SZD 16 GY 1661875C1 1661872C1
B B N94SVD 16 GY 1661875C1 1661872C1
C N94SH 16 GY 1661875C1 1661872C1
A

CONNECTOR 1667741C1
BODY LOCK 1667771C1

BENDIX RR LEFT WHEEL SPEED SENSOR (6X4) BENDIX LEFT MODULATOR (4X2)
(9501D) (9502)
(LOCATED AT LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

A
2 1
B

CONNECTOR 1684261C1 C
BODY LOCK 1684263C1
CONNECTOR 1686834C1
CAV CIRCUIT GAUGE COLOR TERMINAL BODY LOCK 1664408C1
1* R94BQ 16 GY 1680205C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1# R94BD 16 GY 1680205C1
A R94BA 16 GY 2033819C1 1652325C1
2* R94BR 16 GY 1680205C1
B R94BB 16 GY 2033819C1 1652325C1
2# R94BE 16 GY 1680205C1
C R94BC 16 GY 2033819C1 1652325C1
# BENDIX AIR ABS (6X4 HAS)
* BENDIX AIR ABS (6X4 IROS)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 172

Figure 376 Connector Composites (9331 / 9332 / 9501 / 9501F / 9501D / 9502)

376
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.182. CONNECTOR COMPOSITES (9502A / 9502B / 9502C / 9502D / 9503), P. 173

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX LEFT MODULATOR (6X4 HAS)


(9502A)
(LOCATED AT LEFT FRAME RAIL BY REAR AXLE)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A R94BA 16 GY 2033819C1 1652325C1
B R94BB 16 GY 2033819C1 1652325C1
C
C R94BC 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX LEFT REAR MODULATOR (6X4 IROS)


(9502B)
(LOCATED AT LEFT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R94BA 16 GY 2033819C1 1652325C1
A A# R94BY 16 GY 2033819C1 1652325C1
B* R94BB 16 GY 2033819C1 1652325C1
B B# R94BZ 16 GY 2033819C1 1652325C1
C* R94BC 16 GY 2033819C1 1652325C1
C C# R94BP 16 GY 2033819C1 1652325C1

* BX ADV AIR ABS W/6X4 IROS-TAG


CONNECTOR 1686834C1
# BENDIX 6 CH ABS,6X4,IROS
BODY LOCK 1664408C1

BENDIX ECE LEFT MODULATOR


(9502C)
(LOCATED AT LEFT FRAME RAIL BY REAR AXLE)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R94BA 16 GY 2033819C1 1652325C1
B R94BB 16 GY 2033819C1 1652325C1
C C R94BC 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX ECE RIGHT MODULATOR


(9502D)
(LOCATED AT RIGHT FRAME RAIL BY REAR AXLE)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R94BJ 16 GY 2033819C1 1652325C1
B
B R94BK 16 GY 2033819C1 1652325C1
C R94BL 16 GY 2033819C1 1652325C1
C

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX RIGHT WHEEL


SPEED SENSOR (4X2)
(9503)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BF 16 GY 1680205C1
2 1 2 R94BH 16 GY 1680205C1

CONNECTOR 1684261C1
BODY LOCK 1684263C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. S HE ET

92159Y 02AUG13
AE08076124 173

Figure 377 Connector Composites (9502A / 9502B / 9502C / 9502D / 9503)

377
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.183. CONNECTOR COMPOSITES (9503D / 9504 / 9504A / 9504B / 9505), P. 174

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX RR REAR RIGHT WHEEL SPEED SENSOR (6X4 HAS)


(9503D)
(LOCATED RIGHT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL
1* R94BV 16 GY 1680205C1
1# R94BF 16 GY 1680205C1
2 1 2* R94BW 16 GY 1680205C1
2# R94BH 16 GY 1680205C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1 * BENDIX AIR ABS (6X4 IROS)
# BENDIX AIR ABS (6X4 HAS)

BENDIX RIGHT MODULATOR(4X2)


(9504)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A R94BJ 16 GY 2033819C1 1652325C1


B R94BK 16 GY 2033819C1 1652325C1

B C R94BL 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX RR REAR RIGHT MODULATOR (6X4 IROS)


(9504A)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A@ R94BJ 16 GY 2033819C1 1652325C1
A A% R94BS 16 GY 2033819C1 1652325C1
B@ R94BK 16 GY 2033819C1 1652325C1
B B% R94BT 16 GY 2033819C1 1652325C1
C@ R94BL 16 GY 2033819C1 1652325C1
C C% R94BU 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1 @ BX ADV AIR ABS W/ IROS - TAG


BODY LOCK 1664408C1 % BENDIX 6 CH ABS, 6X4, HEAD

BENDIX FR REAR RIGHT MODULATOR(6X4 HAS)


(9504B)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A R94BJ 16 GY 2033819C1 1652325C1
B R94BK 16 GY 2033819C1 1652325C1
B
C R94BL 16 GY 2033819C1 1652325C1
C

CONNECTOR 1686834C1
BODY LOCK 1664408C1

(4X2) BENDIX AUTO TRACTION CONTOL


(9505)
(LOCATED ON CROSSMEMBER AT REAR AXLE (S))

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1
1 R94BM 16 GY 3679224C1 3601687C1
2 2 R94BN 16 GY 3679224C1 3601687C1

CONNECTOR 3678796C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RE LEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 174

Figure 378 Connector Composites (9503D / 9504 / 9504A / 9504B / 9505)

378
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.184. CONNECTOR COMPOSITES (9505A / 9505D / 9506 / 9506D / 9506E), P. 175

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

(6X4) BENDIX AUTO TRACTION CONTOL


(9505A)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1
1 R94BM 16 GY 3679224C1 3601687C1
2 R94BN 16 GY 3679224C1 3601687C1
2

CONNECTOR 3678796C1

(6X4) BENDIX AUTO TRACTION CONTOL


(9505D)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1
1 R94BM 16 GY 3679224C1 3601687C1
2 2 R94BN 16 GY 3679224C1 3601687C1

CONNECTOR 3678796C1

WABCO LEFT WHEEL SPEED


SENSOR (4X2)
(9506)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MD 18 GY 6111842C1 6111843C1
2 R94ME 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO RR LEFT WHEEL SPEED


SENSOR (6X4 HAS)
(9506D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1* R94MD 18 GY 6111842C1 6111843C1
1# R94BQA 18 GY 6111842C1 6111843C1
2* R94ME 18 GY 6111842C1 6111843C1
2# R94BRA 18 GY 6111842C1 6111843C1

* WABCO AIR ABS (6X4 HAS)


# BENDIX AIR ABS (6X4 HAS)
CONNECTOR 6111844C1

WABCO RR LEFT WHEEL SPEED


SENSOR (6X4 IROS/HTB)
(9506E)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1% R94MD 18 GY 6111842C1 6111843C1
1@ R94BQA 18 GY 6111842C1 6111843C1
2% R94ME 18 GY 6111842C1 6111843C1
2@ R94BRA 18 GY 6111842C1 6111843C1

% WABCO AIR ABS (6X4 IROS)


@ WABCO 6 CHAN ABS 6X4, IROS

CONNECTOR 6111844C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 175

Figure 379 Connector Composites (9505A / 9505D / 9506 / 9506D / 9506E)

379
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.185. CONNECTOR COMPOSITES (9506F / 9507 / 9507A / 9507B / 9507C), P. 176

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WABCO RR LEFT WHEEL SPEED SENSOR (6X4 HTB)


(9506F)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MD 18 GY 6111842C1 6111843C1
2 R94ME 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO LEFT MODULATOR(4X2)


(9507)
(LOCATED ON LEFT FRAMERAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R94MA 18 GY 3601686C1 3733609C1
2 R94MB 18 GY 3601686C1 3733609C1
1 3 R94MC 18 GY 3601686C1 3733609C1

3 2

CONNECTOR 3919376C1

WABCO LEFT MODULATOR (6X4 HAS)


(9507A)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R94MA 18 GY 3601686C1 3733609C1
2 R94MB 18 GY 3601686C1 3733609C1

1
3 R94MC 18 GY 3601686C1 3733609C1

3 2

CONNECTOR 3919376C1

WABCO LEFT REAR MODULATOR


(6X4 IROS/HTB)
(9507B) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
1* R94MA 18 GY 3601686C1 3733609C1
1# R94BYA 18 GY 3601686C1 3733609C1
2* R94MB 18 GY 3601686C1 3733609C1
2# R94BZA 18 GY 3601686C1 3733609C1
1
3* R94MC 18 GY 3601686C1 3733609C1
3# R94BPA 18 GY 3601686C1 3733609C1
3 2

*- WABCO AIR ABS (6X4 IROS)


#- WABCO 6CHAIN ABS 6X4,HENDRICKSON

CONNECTOR 3919376C1

WABCO LEFT REAR MODULATOR


(6X4 HTB)
(9507C)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MA 18 GY 3601686C1 3733609C1
1
2 R94MB 18 GY 3601686C1 3733609C1
3 2
3 R94MC 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 176

Figure 380 Connector Composites (9506F / 9507 / 9507A / 9507B / 9507C)

380
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.186. CONNECTOR COMPOSITES (9508 / 9508D / 9508E / 9508F / 9509), P. 177

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WABCO RIGHT WHEEL SPEED SENSOR (4X2)


(9508)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MF 18 GY 6111842C1 6111843C1
2 R94MH 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO RR REAR RIGHT WHEEL


SPEED SENSOR (6X4 HAS)
(9508D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1* R94MF 18 GY 6111842C1 6111843C1
1# R94BVA 18 GY 6111842C1 6111843C1
2* R94MH 18 GY 6111842C1 6111843C1
2# R94BWA 18 GY 6111842C1 6111843C1

*- SR-WABCO AIR ABS(6X4 HAS)


#- US-WABCO 6CHAIN ABS 6X4, HENDRICKSON
CONNECTOR 6111844C1

WABCO RR REAR RIGHT WHEEL


SPEED SENSOR (6X4 IROS/HTB)
(9508E)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1@ R94MF 18 GY 6111842C1 6111843C1
1%. R94BVA 18 GY 6111842C1 6111843C1
2@ R94MH 18 GY 6111842C1 6111843C1
2% R94BWA 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1 @- SS-WABCO AIR ABS(6X4 2POS)


%- VS-BENDIX 6CH ABS, 6X4, HEND W/ATC/RSP/ESP

WABCO RR RIGHT WHEEL SPEED SENSOR (6X4 HTB)


(9508F)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MF 18 GY 6111842C1 6111843C1
2 R94MH 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO RIGHT WHEEL MODULATOR (4X2)


(9509)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
3 2
3 R94ML 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DAT E PART NO. SHEET

92159Y 02AUG13
AE08076124 177

Figure 381 Connector Composites (9508 / 9508D / 9508E / 9508F / 9509)

381
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.187. CONNECTOR COMPOSITES (9509A / 9509B / 9509C / 9510), P. 178

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WABCO RR REAR RIGHT MODULATOR (6X4 IROS/HTB)


(9509A)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MJ 18 GY 3601686C1 3733609C1
1 R94BSA 18 GY 3601686C1 3733609C1
1
2* R94MK 18 GY 3601686C1 3733609C1
2# R94BTA 18 GY 3601686C1 3733609C1
3 2
3 R94ML 18 GY 3601686C1 3733609C1
3 R94BUA 18 GY 3601686C1 3733609C1

* WABCO AIR ABS(6*4 IROS) W/ ATC


CONNECTOR 3919376C1 # WABCO 6 CHAN ABS 6*4,HENDRICKSON

WABCO FR RIGHT MODULATOR (6X4 HAS)


(9509B)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
3 2
3 R94ML 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1

WABCO RR RIGHT MODULATOR (6X4 HTB)


(9509C)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
3 2 3 R94ML 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1

ABS-6 PRESSURE SENSOR (4X2)


(9510)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A R94SZC 18 GY 1651943C1
C B R94SVC 18 GY 1651943C1
A
C R94SH 18 GY 1651943C1

CONNECTOR 1678137C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13 AE08076124 178

Figure 382 Connector Composites (9509A / 9509B / 9509C / 9510)

382
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.188. CONNECTOR COMPOSITES (9510A / 9510M / 9511), P. 179

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

ABS-6 PRESSURE SENSOR (6X4)


(9510A)

(LOCATED ON REAR SUSPENSION AIR BAG-RIGHT SIDE)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A R94SZC 18 GY 1651943C1
C
B R94SVC 18 GY 1651943C1
A
C R94SH 18 GY 1651943C1

CONNECTOR 1678137C1

ABS-6 PRESSURE SENSOR


(9510M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A R94SZC 18 GY 1667742C1 1661872C1
B R94SVC 18 GY 1667742C1 1661872C1
B
C R94SH 18 GY 1667742C1 1661872C1

CONNECTOR 1667740C1
BODY LOCK 1667771C1

BENDIX FR RIGHT WHEEL SPEED


(9511)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB)


CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BF 16 GY 1680205C1

2 1 2 R94BH 16 GY 1680205C1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

YAW RATE SENSOR


(9511)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 N94SAB 18 GY 3601686C1 3601687C1
1 4 2 N94SCB 18 GY 3601686C1 3601687C1
3 N94SBB 18 GY 3601686C1 3601687C1
3 2
4 N94SDB 18 GY 3601686C1 3601687C1

CONNECTOR 3601685C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 179

Figure 383 Connector Composites (9510A / 9510M / 9511)

383
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.189. CONNECTOR COMPOSITES (9511A / 9512 / 9513), P. 180

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

YAW SENSOR
(9511A)
(LOCATED BEHIND CAB CROSSMEMBER)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N94SAB 18 GY 3601686C1 3601687C1
3 N94SCB 18 GY 3601686C1 3601687C1
1 4
2 N94SBB 18 GY 3601686C1 3601687C1

3 2 4 N94SDB 18 GY 3601686C1 3601687C1

CONNECTOR 3601685C1

BENDIX FR LEFT WHEEL


SPEED SENSOR
(9512)
(LOCATED ON RIGHT FRAME
RAIL BY FRONT AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BD 16 GY 1680205C1
2 R94BE 16 GY 1680205C1
2 1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

BENDIX TRAILER
TRACTION CONTROL
(9512)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 N94SJ 16 GY 3679224C1 3601687C1
2 N94SK 16 GY 3679224C1 3601687C1
2

CONNECTOR 3678796C1

BENDIX TRAILER MODULATOR/


BENDIX FR LEFT MODULATOR
(9513)
(LOCATED ON LEFT FRAME RAIL UNDER CAB) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N94SM 16 GY 2033819C1 1652325C1
A# R94BA 16 GY 2033819C1 1652325C1
A
B* N94SN 16 GY 2033819C1 1652325C1
B# R94BB 16 GY 2033819C1 1652325C1
B
C* N94SL 16 GY 2033819C1 1652325C1
C# R94BC 16 GY 2033819C1 1652325C1
C
# BENDIX 6 CH ABS,6*4,IROS
* BENDIX ADV AIR ABS W/ ATC +500
CONNECTOR 1686834C1
BODY LOCK 1664408C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 180

Figure 384 Connector Composites (9511A / 9512 / 9513)

384
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.190. CONNECTOR COMPOSITES (9514 / 9515 / 9515C / 9516), P. 181

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX FR RIGHT MODULATOR


(9514)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R94BJ 16 GY 2033819C1 1652325C1

B B R94BK 16 GY 2033819C1 1652325C1


C R94BL 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

4X2 WABCO AUTO


TRACTION CONTROL
(9515)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))

CAV CIRCUIT GAUGE COLOR TERMINAL

1 1 [SU94MM] 18 GY ASSY
2 PLUG - - -
2

CONNECTOR 3710092C1

WABCO AUTO TRACTION


CONTROL (6X4 HTB)
(9515C)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))

CAV CIRCUIT GAUGE COLOR TERMINAL


1 1 [R94MM] 18 GY ASSY
2 [R94MN] 18 GY ASSY
2

CONNECTOR 3710092C1

WABCO FR RIGHT MODULATOR


(9516)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
3 2 3 R94ML 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 181

Figure 385 Connector Composites (9514 / 9515 / 9515C / 9516)

385
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.191. CONNECTOR COMPOSITES (9516M / 9517), P. 182

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX 6 CHANNEL ABS


INLINE CONN
(9516M)
CAV CIRCUIT GAUGE COLOR TERMINAL
6 7 1 R94BY 18 GY 1680206C1
2 R94BZ 16 GY 1680206C1
3 R94BP 18 GY 1680206C1
4 R94BQ 16 GY 1680206C1
5 R94BR 18 GY 1680206C1
6 R94BS 16 GY 1680206C1
7 R94BT 18 GY 1680206C1
8 R94BU 16 GY 1680206C1
9 R94BV 18 GY 1680206C1
1 12 10 R94BW 16 GY 1680206C1
11 PLUG - - -
CONNECTOR 3519462C1
BODY LOCK 1689501C1 12 PLUG - - -

BENDIX 6 CHANNEL
ABS CENTR/REAR
(9516M)
CAV CIRCUIT GAUGE COLOR TERMINAL

7 1 N94BY 16 GY 1680205C1
6
2 N94BZ 16 GY 1680205C1
3 N94BP 16 GY 1680205C1
4 N94BQ 16 GY 1680205C1
5 N94BR 16 GY 1680205C1
6 N94BS 16 GY 1680205C1
7 N94BT 16 GY 1680205C1
8 N94BU 16 GY 1680205C1
12 1 9 N94BV 16 GY 1680205C1
10 N94BW 16 GY 1680205C1
CONNECTOR 3602757C1 11 PLUG - - -
BODY LOCK 1689501C1 12 PLUG - - -

WABCO FR RIGHT WHEEL


SPEED SENSOR
(9517)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MF 18 GY 6111842C1 6111843C1
2 R94MH 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 182

Figure 386 Connector Composites (9516M / 9517)

386
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.192. CONNECTOR COMPOSITES (9518 / 9519 / 9520 / 9521), P. 183

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WABCO FR LEFT WHEEL


SPEED SENSOR
(9518)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R94MD 18 GY 6111842C1 6111843C1
2 R94ME 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO FR LEFT MODULATOR


(9519)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MA 18 GY 3601686C1 3733609C1
1 2 R94MB 18 GY 3601686C1 3733609C1
3 R94MC 18 GY 3601686C1 3733609C1
3 2

CONNECTOR 6111844C1

BENDIX 6S/6M L FR REAR MOD (HTB)


(9520)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R94BA 16 GY 2033819C1 1652325C1
A B R94BB 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1
B

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX 6S/6M L FR
REAR WHL SPEED SNSR (HTB)
(9521)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BD 16 GY 1680205C1
2 R94BE 16 GY 1680205C1
2 1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 183

Figure 387 Connector Composites (9518 / 9519 / 9520 / 9521)

387
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.193. CONNECTOR COMPOSITES (9522 / 9523 / 9524 / 9525), P. 184

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX 6M/6S L RR REAR MOD (HTB)


(9522)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R94BY 16 GY 2033819C1 1652325C1

B B R94BZ 16 GY 2033819C1 1652325C1


C R94BP 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX 6S/6M L RR REAR WHL SPEED SNSR (HTB)


(9523)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL


2 1
1 R94BQ 16 GY 1680205C1
2 R94BR 16 GY 1680205C1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

BENDIX 6S/6M R RR REAR MOD (HTB)


(9524)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R94BS 16 GY 2033819C1 1652325C1
A
B R94BT 16 GY 2033819C1 1652325C1
C R94BU 16 GY 2033819C1 1652325C1
B

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX 6S/6M R RR REAR WHL SPEED SNSR (HTB)


(9525)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 R94BV 16 GY 1680205C1
2 R94BW 16 GY 1680205C1
2 1

CONNECTOR 1684261C1
BODY LOCK 1684263C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 184

Figure 388 Connector Composites (9522 / 9523 / 9524 / 9525)

388
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.194. CONNECTOR COMPOSITES (9526 / 9527 / 9528 / 9529), P. 185

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX 6S/6M R FR REAR MOD (HTB)


(9526)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R94BJ 16 GY 2033819C1 1652325C1

B B R94BK 16 GY 2033819C1 1652325C1


C R94BL 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BENDIX 6S/6M R FR REAR WHL SPEED SNSR (HTB)


(9527)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL


2 1
1 R94BF 16 GY 1680205C1
2 R94BH 16 GY 1680205C1

CONNECTOR1684261C1
BODY LOCK1684263C1

WABCO 6S/6M L FR REAR MOD (HTB)


(9528)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MA 18 GY 3601686C1 3733609C1
1 2 R94MB 18 GY 3601686C1 3733609C1
3 R94MC 18 GY 3601686C1 3733609C1
3 2

CONNECTOR 3919376C1

WABCO 6S/6M L FR REAR WHL SPEED SNSR (HTB)


(9529)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MD 18 GY 6111842C1 6111843C1
2 R94ME 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 185

Figure 389 Connector Composites (9526 / 9527 / 9528 / 9529)

389
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.195. CONNECTOR COMPOSITES (9530 / 9531 / 9532 / 9533), P. 186

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

MERITOR DIFF LOCK WARN LIGHT FR AXLE (6X4)


(9530)
(LOCATED ON FRONT OF REAR AXLE)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R49 18 GY 0587578C1 1652325C1
A# R49A 18 GY 0587578C1 1652325C1
B B* R49-G 18 WH 0587578C1 1652325C1
B# R49-GB 18 WH 0587578C1 1652325C1
A
* ONE MERITOR DIFF LOCK WARN LT(6*4) W/ TAG
# TWO MERITOR DIFF LOCK WARN LIGHT(6*4)
CONNECTOR 3593684C91

4X2 REAR AXLE MERITOR DIFF LOCK WARN LIGHT


(9531)
(LOCATED ON FRONT OF REAR AXLE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R49 18 GY 0587578C1 1652325C1
B R49-G 18 WH 0587578C1 1652325C1

CONNECTOR 3593684C91

WABCO 6S/6M R RR REAR MOD (HTB)


(9532)
(LOCATED AT RIGHT FRAME RAIL
NEAR REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94BSA 18 GY 3601686C1 3733609C1
1 2 R94BTA 18 GY 3601686C1 3733609C1
3 R94BUA 18 GY 3601686C1 3733609C1
3 2

CONNECTOR 3919376C1

4X2 REAR AXLE MERITOR DIFF LOCK WARN LT


(9533)
(LOCATED ON FRONT OF REAR AXLE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R49 18 GY 0587578C1 1652325C1
B* R49-G 18 WH 0587578C1 1652325C1
B
B# R49-GA 18 WH 0587578C1 1652325C1

A
* ONE MERITOR DIFF LOCK WARN LIGHT(6*4)
# TWO MERITOR DIFF LOCK WARN LIGHT(6*4)

CONNECTOR 3593684C91

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 186

Figure 390 Connector Composites (9530 / 9531 / 9532 / 9533)

390
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.196. CONNECTOR COMPOSITES (9534 / 9535 / 9536 / 9537), P. 187

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

WABCO 6S/6M R FR REAR MOD (HTB)


(9534)
(LOCATED ON RIGHT FRAME RAIL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
3 2
3 R94ML 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1

WABCO 6S/6M R FR REAR WHL SPEED SNSR (HTB)


(9535)
(LOCATED ON RIGHT FRAME RAIL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94MF 18 GY 6111842C1 6111843C1
2 R94MH 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO 6S/6M L RR REAR MOD (HTB)


(9536)
(LOCATED ON LEFT FRAME RAIL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 R94BYA 18 GY 3601686C1 3733609C1
2 R94BZA 18 GY 3601686C1 3733609C1
3 2
3 R94BPA 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1

WABCO 6S/6M L RR REAR WHL SPEED SNSR (HTB)


(9537)
(LOCATED ON LEFT FRAME RAIL)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94BQA 18 GY 6111842C1 6111843C1
2 R94BRA 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 187

Figure 391 Connector Composites (9534 / 9535 / 9536 / 9537)

391
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.197. CONNECTOR COMPOSITES (9538 / 9715F / 9715M), P. 188

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 188

Figure 392 Connector Composites (9538 / 9715F / 9715M)

392
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.198. CONNECTOR COMPOSITES (9716F / 9716M / 9766), P. 189

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 189

Figure 393 Connector Composites (9716F / 9716M / 9766)

393
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.199. CONNECTOR COMPOSITES (9773 / 9773A / 9773B / 9789F / 9789FA), P. 190

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RELEASE NO. DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 190

Figure 394 Connector Composites (9773 / 9773A / 9773B / 9789F / 9789FA)

394
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.200. CONNECTOR COMPOSITES (9790M / 9790MA), P. 191

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

TRAILER SOCKET 1 (4X2)


(9790M)
(LOCATED ON END OF FRAME LEFT SIDE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


C
A R70W 10 RD 1667737C1 1667735C1
B R68W 10 BN 1667737C1 1667735C1
B C R94W 10 DKBL 1667737C1 1667735C1

CONNECTOR 1667733C1
BODY LOCK 1667734C1

TRAILER SOCKET 1 (6X4)


(9790MA)
(LOCATED ON END OF FRAME LEFT SIDE)

C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R70W 10 RD 1667737C1 1667735C1
B B R68W 10 BN 1667737C1 1667735C1
C R94W 10 DKBL 1667737C1 1667735C1
A

CONNECTOR 1667733C1
BODY LOCK 1667734C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


0610 27AUG13 INITIAL RELEASE. A 92159Y
RE LEASE NO . D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 191

Figure 395 Connector Composites (9790M / 9790MA)

395
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.201. CONNECTOR COMPOSITES (9800 / 9800F), P. 192

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

REAR AXLE TEMP SENDER


(9800)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 2 1 BN 18 BN 3536865C1 3536868C1
2 RD 18 RD 3536865C1 3536868C1

CONNECTOR 3536864C1

CONNECTION TO REAR CHASSIS CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


HARNESS 1 N71 14 OR 3559035C1 3575783C1
(9800F) 2 N56A 14 OR 3559035C1 3575783C1
3 N57A 14 OR 3559035C1 3575783C1
4 N68A 14 BN 3559035C1 3575783C1
13 1 5 N10-G 12 WH 3559035C1 3575783C1
6 N32A 18 TN 3509874C1 3509903C1
7 N9BF 18 GY 3509874C1 3509903C1
8 N32 18 TN 3509874C1 3509903C1
9 N49 18 GY 3509874C1 3509903C1
10 N49-G 18 WH 3509874C1 3509903C1
11 N49A 18 GY 3509874C1 3509903C1
12 PLUG - - - -
13 N94BA 16 GY 3559035C1 3509903C1
14 N94BB 16 GY 3559035C1 3509903C1
15 N94BC 16 GY 3559035C1 3509903C1
16 N94BD 16 GY 3559035C1 3509903C1
17 N94BE 16 GY 3559035C1 3509903C1
18 N94BF 16 GY 3559035C1 3509903C1
19 N94BH 16 GY 3559035C1 3509903C1
24 12 20 N94BJ 14 GY 3559035C1 3575783C1
21 N94BK 16 GY 3559035C1 3509903C1
CONNECTOR 3558026C1 22 N94BL 14 GY 3559035C1 3575783C1
BODY LOCK 3558056C1
23 N94BM 16 GY 3559035C1 3509903C1
24 N94BN 16 GY 3559035C1 3509903C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 192

Figure 396 Connector Composites (9800 / 9800F)

396
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.202. CONNECTOR COMPOSITES (9800M), P. 193

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


R71BA 12 WH 3559037C1 3575783C1
1*
R71BA 12 OR 3559037C1 3575783C1
CONNECTION TO CENTER HARNESS
1# R71BB1 12 OR 3559037C1 3575783C1
(9800M)
2 R56A 14 OR 3559037C1 3575783C1
3 R57A 14 OR 3559037C1 3575783C1
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
4 R68A 14 BN 3559037C1 3575783C1
R10-G 12 WH 3559037C1 3575783C1
5
R10-G 16 WH 3559037C1 3509903C1
1 13 6@ R32A 18 TN 3559036C1 3509903C1
6% R32 18 TN 3559036C1 3509903C1
7% R9A 18 GY 3559036C1 3509903C1
7** R9 18 GY 3559036C1 3509903C1
7@ R9C 18 GY 3559036C1 3509903C1
8 R32 18 TN 3559036C1 3509903C1
9 R49 18 GY 3559036C1 3509903C1
10## R49-G 18 WH 3559036C1 3509903C1
10%% R49-GC 18 WH 3559036C1 3509903C1
11 R49A 18 GY 3559036C1 3509903C1
12 R58AC 16 BN 3559037C1 3509903C1
13@@ R94BA 16 GY 3559037C1 3509903C1
13*** R94MA 18 GY 3559036C1 3532128C1
14@@ R94BB 16 GY 3559037C1 3509903C1

12 24 14*** R94MB 18 GY 3559036C1 3532128C1


15@@ R94BC 16 GY 3559037C1 3509903C1
CONNECTOR 3558022C1 15*** R94MC 18 GY 3559036C1 3532128C1
BODY LOCK 3558056C1
16@@ R94BD 16 GY 3559037C1 3509903C1
16*** R94MD 18 GY 3559036C1 3532128C1
17@@ R94BE 16 GY 3559037C1 3509903C1
17*** R94ME 18 GY 3559036C1 3532128C1
18@@ R94BF 16 GY 3559037C1 3509903C1
18*** R94MF 18 GY 3559036C1 3532128C1
19@@ R94BH 16 GY 3559037C1 3509903C1
19*** R94MH 18 GY 3559036C1 3532128C1
20@@ R94BJ 16 GY 3559037C1 3509903C1
20*** R94MJ 18 GY 3559036C1 3532128C1
21@@ R94BK 16 GY 3559037C1 3509903C1
21*** R94MK 18 GY 3559036C1 3532128C1
22@@ R94BL 16 GY 3559037C1 3509903C1
22*** R94ML 18 GY 3559036C1 3532128C1
23### R94BM 16 GY 3559037C1 3509903C1
23%%% [R94MM] 18 GY 3559036C1 3509903C1
24### R94BN 16 GY 3559037C1 3509903C1
24%%% [R94MN] 18 GY 3559036C1 3509903C1

* COMMON BASE(4*2)
# COMMON BASE(6*4) W/ AF > 1800
% ONE AXLE TEMP SENDERSR(6*4) W/ TAG
@ TWO AXLE TEMP SENDER(6*4)
** ONE AXLE TEMP SENDER(4*2)
## ONE DIFF LOCK WARN LIGHT(4*2)
%% TWO DIFF LOCK WARN LIGHT(6*4)
@@ BENDIX AIR ABS(4*2)
*** WABCO AIR ABS(6*4 HAS)
### BENDIX AIR ABS W/ ATC(4*2)
%%% WABCO ADVANCED AIR ABS W/ ATC-6*4 HTB

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO. D ATE PART NO. SHEET

92159Y 02AUG13
AE08076124 193

Figure 397 Connector Composites (9800M)

397
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.203. CONNECTOR COMPOSITES (9801M / 9810 / 9811 / 9812), P. 194

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

REAR /CENTER PROG AND DIAG


(9801M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VB 16 TN 3534160C1 3535428C1
B R107-GC 18 TN 3535305C1 3535424C1
H G F E D C B A C R107C 18 TN 3535305C1 3535424C1
D R108F 18 TN 3535305C1 3535424C1
J K L M N P R S
E R108E 18 TN 3535305C1 3535424C1
F R108D 18 TN 3535305C1 3535424C1
F R108DA 18 TN 3535305C1 3535424C1
CONNECTOR 3533853C1 G R108C 18 TN 3535305C1 3535424C1
G R108CA 18 TN 3535305C1 3535424C1
H R107B 18 TN 3534160C1 3535427C1
J R108ZB 16 TN 3534160C1 3535428C1
K R22ZB 20 TN 3535304C1 3535423C1
L R22VB 20 TN 3535304C1 3535423C1
M R22B 20 TN 3535304C1 3535423C1
N R22ZC 20 TN 3535304C1 3535423C1
P R22VC 20 TN 3535304C1 3535423C1
R R22C 20 TN 3535304C1 3535423C1
S R107-GD 18 TN 3534160C1 3535427C1

REAR AXLE TEMP SENDER TO RR CHASSIS


(9810)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A BN 18 BN 0587578C1 1652325C1
A
B RD 18 RD 0587578C1 1652325C1

CONNECTOR 0587567C91

FR AXLE TEMP SENDER


(9811)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A TA32 18 TN 0587576C1 1652325C1
B RH9C 18 GY 0587576C1 1652325C1
A

CONNECTOR 0587568C91

RR AXLE TEMP SENDER (6X4)


(9812)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R32A 18 TN 0587576C1 1652325C1
A B R9B 18 GY 0587576C1 1652325C1

CONNECTOR 0587568C91

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEAS E NO. DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 194

Figure 398 Connector Composites (9801M / 9810 / 9811 / 9812)

398
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.204. CONNECTOR COMPOSITES (9813 / 9814 / 9815 / 9816 / 9830), P. 195

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

REAR AXLE TEMP SENDAR (4X2)


(9813)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A R32A 18 TN 0587576C1 1652325C1
B R9 18 GY 0587576C1 1652325C1
CONNECTOR 0587568C91

FR AXLE DIFF LOCK


(9814)
(LOCATED ON FRONT OF REAR AXLE)

A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R49A 18 GY 0587578C1 1652325C1
B B R49-GB 18 WH 0587578C1 1652325C1

CONNECTOR 0587567C91

RR AXLE DIFF LOCK


WARN LIGHT (6X4)
(9815)
(LOCATED ON FRONT OF REAR REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A R49 18 GY 0587578C1 1652325C1
B* R49-GA 18 WH 0587578C1 1652325C1
B
B# R49-G 18 WH 0587578C1 1652325C1
* TWO DIFF LOCK WARM LIGHT(6*4)
CONNECTOR 0587567C91 # ONE DIFF LOCK WARM LIGHT(6*4)

4X2 REAR AXLE DIFF


LOCK WARN LIGHT
(9816)
(LOCATED ON FRONT OF REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A A R49 18 GY 0587578C1 1652325C1
B R49-G 18 WH 0587578C1 1652325C1
B

CONNECTOR 0587567C91

REAR LOAD INDICATOR (4X2)


(9830)
(LOCATED ON REAR SUSPENSION AIR BAG:
LEFT SIDE-6X4
RIGHT SIDE-4X2)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R109B 18 GY 1651943C1 N/A
B
C B* R106B 18 GY 1651943C1 N/A
A C* R61B 18 GY 1651943C1 N/A

CONNECTOR 1678137C1
* REAR LOAD INDICATOR (4X2)

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEAS E NO . DATE PART NO. SHEET

92159Y 02AUG13 AE08076124 195

Figure 399 Connector Composites (9813 / 9814 / 9815 / 9816 / 9830)

399
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.205. CONNECTOR COMPOSITES (9832 / 9865M / 9900 / 9901), P. 196

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

REAR LOAD INDICATOR (6X4)


(9832)
(LOCATED ON REAR SUSPENSION AIR BAG:
LEFT SIDE-6X4
RIGHT SIDE-4X2)
CAV CIRCUIT GAUGE COLOR TERMINAL
B# R106B 18 GY 1651943C1
B
C A# R109B 18 GY 1651943C1
A C# R61B 18 GY 1651943C1

# REAR LOAD INDICATOR (6X4)


CONNECTOR 1678137C1

LOAD INDICATOR TO CENTER CHASSIS


(9865M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A R109B 18 GY 1661875C1 1661872C1


B R106B 18 GY 1661875C1 1661872C1
A C R61B 18 GY 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CUSTOMER SUPPLIED LIGHTS


(9900)
(LOCATED IN BACKPANEL (DAYCAB))

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A R10-GP 16 WH 2033819C1 1652325C1
B R58AC 16 BN 2033819C1 1652325C1
A

CONNECTOR 1671610C1
BODY LOCK 1671608C1

LSM BENDIX W/ AUX AIR DRYER


(9901)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB UNDER SLEEPER)

A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N39 16 GY 0587577C1 1652325C1
B
B NZ9-G 16 WH 0587577C1 1652325C1

CONNECTOR 0587567C91

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEASE NO . D ATE PART NO. S HE ET

92159Y 02AUG13
AE08076124 196

Figure 400 Connector Composites (9832 / 9865M / 9900 / 9901)

400
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.206. CONNECTOR COMPOSITES (9902 / 9911 / 9912), P. 197

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE MATING VIEW SHOWN
NAVISTAR, INC.

LSM BENDIX AIR DRYER


(9902)
(LOCATED IN LEFT FRAME RAIL BY AIR DRYER)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A RD39 16 GY 2033819C1 1652325C1
B RD39-G 16 WH 2033819C1 1652325C1

CONNECTOR 1673790C1
BODY LOCK 1673791C1

FR AXLE TEMP SENDER HAS-72


(9911)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A R32 18 TN 0587576C1 1652325C1
B RC9C 18 GY 0587576C1 1652325C1
A

CONNECTOR 0587568C91
BODY LOCK 1673791C1

RR AXLE TEMP SENDER HAS-72


(9912)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A R32A 18 TN 0587576C1 1652325C1

A B R9B 18 GY 0587576C1 1652325C1

CONNECTOR 0587568C91
BODY LOCK 1673791C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 9900


- - INITIAL RELEASE. A 92159Y
RELEAS E NO. DATE PART NO. SHEET

92159Y 02AUG13
AE08076124 197

Figure 401 Connector Composites (9902 / 9911 / 9912)

401

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