RELEASE NO 1

DOCUMENT NO D000390646 Rev D

DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

Model A Combination Tool

Drill Stem Testing
JDE 01239157

The Weatherford DST Full Bore Combination Tool is an

annulus pressure activated, single cycle, combined ball valve
and circulation valve system. It is designed so that these two
features can be run together or separately as the customer
desires.

FEATURES and BENEFITS

 Full Bore
 HPHT Performance
 Sour Service
 Operating Pressures Preset by Rupture Disks
 Multiple Tool Configurations

Note: Before reporting problems verify the Tech Unit you are referencing is to the latest
release and revision level.

Drill Stem Testing 1 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

INDEX

I. OPERATION .................................................................................................................................. 3

II. TYPICAL APPLICATIONS ............................................................................................................. 3

III. OPERATIONAL CONSIDERATIONS............................................................................................. 4

IV. ASSEMBLY PRACTICES............................................................................................................... 4

V. ASSEMBLY INSTRUCTIONS ........................................................................................................ 4

VI. FUNCTION TESTING .................................................................................................................... 6

VII. ASSEMBLY CONTINUED.............................................................................................................. 6

VIII. DISASSEMBLY .............................................................................................................................. 7

IX. SPECIFICATIONS.......................................................................................................................... 8
A. Dimensional Specifications ........................................................................................................ 8
B. Performance Specifications ....................................................................................................... 8
C. Testing Apparatus and Misc Equipment .................................................................................... 8

X. PRODUCT STRUCTURE............................................................................................................... 9

XI. ASSEMBLY DRAWING................................................................................................................ 10

XII. FISHING DIAGRAM ..................................................................................................................... 11

Drill Stem Testing 2 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

I. OPERATION
The Combination Tool is normally RIH with the ball valve in the open position and the circulation ports closed (fig.
1). The ball valve is designed to hold pressure from either direction. Both ball valve and circulation sleeve are
controlled by rupture disks. One disk, located above the circulation ports, controls the circulation function. Another
disk located on the lower end of the tool operates the ball valve which controls flow from above or below the tool. A
third disk located between the circulation ports and ball valve returns each to their original positions when it is burst.

Figure-1
The FBCT can be configured in different ways. Usually the first disk is set to rupture at the lowest pressure to close
the ball valve. The second disk is set to rupture at least 500 psi above the initial pressure and this will move the
circulation sleeve downward to open the ports to allow fluid flow between the annulus and tubing sides of the valve.
The third disk is set to rupture at a minimum of 500 psi above the second disk and its purpose is to reclose the
circulation ports as well as reopen the ball valve. The FBCT would then be in its original configuration.

II. TYPICAL APPLICATIONS

Shoot and Pull – Initial - CV closed; BV open.
 Fill well fluid into work string RIH
 Set Packer
 Initiate TCP detonation – Flow well
 Pressure Annulus to rupture Disk #1 to open CV
 Pressure Annulus to rupture Disk #2 to close BV
 Reverse out produced fluid with well fluid
 Pressure Annulus to rupture Disk #3 to reopen BV and close CV
 Unset Packer, circulate well
 POOH

Liner Lap Test – Initial – RIH CV closed; BV closed

 Fill cushion into work string RIH
 Set packer
 Pressure annulus to rupture Disk #1 to open BV
 Monitor ID pressure changes/bubble hose
 Pressure annulus to rupture Disk #2 to open CV
 Circulate workstring fluid, reverse out
 Unseat Packer, POOH

Drill Stem Testing 3 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

III. OPERATIONAL CONSIDERATIONS

1) Care must be exercised in selecting rupture disks to match pressures based on expected well conditions.
The disks should have at least 500 psi pressure spacing between them.

2) Consider other tools run in the DST string when planning the applied pressure to rupture the disks.

IV. ASSEMBLY PRACTICES

For new tools ensure all manufacturing remnants such as chips or other debris are removed.

All seals and seal surfaces must be lubricated with appropriate grease before assembly.

Never force threaded components together. For long mandrels or housings relieve the weight from the opposite end
when threading to mating part to reduce galling.

Take extra precaution when handling parts with seal surfaces to not scratch or dent the surface.

Do not use brushes to apply grease that shed bristles.

Do not hammer directly on components. Use a brass bar or wooden block.

V. ASSEMBLY INSTRUCTIONS
1) Vise on Crossover Adapter (1).

2) Install O-rings (23) and Backup rings (24) on Crossover Sub.

3) Thread Ported Adapter (2) onto Crossover Sub.

4) Install O-rings (27) and Backup rings (28) on Ported Adapter.

5) Thread Seal Adapter (3) onto Ported Adapter.

6) Install O-rings (27) and Backup rings (28) on Seal Adapter.

7) Install O-rings (25,29, 31) and Backup rings (26, 30, 32) on Inner Mandrel (4).

8) Install Lock Ring (6) in the groove on Inner Sleeve. Apply silicon oil to lubricate OD of sleeve.

9) Slide Inner Mandrel into lower end of Seal Adapter. A rubber hammer will be useful to move the Mandrel
up to engage the Seal Adapter.

10) Slide Outer Housing (5) over Inner Mandrel and thread onto Seal Adapter.

11) Install O-rings (27) and Backup rings (28) on both ends of Tandem Nipple (7).

Drill Stem Testing 4 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

12) Thread Tandem Nipple into Outer Housing.

13) Install O-rings (33, 35, 40) and Backup rings (34, 37, 41) on Upper Piston Mandrel (9).

14) Install O-ring (42) and Backup ring (36) in Upper Piston (10).

15) Install Lock Ring (17) in groove on Upper Piston. Apply silicon oil to lubricate ID of the Piston.

16) Slide Upper Piston onto top end of Upper Piston Mandrel until it shoulders.

17) Thread Upper Piston Mandrel, with Upper Piston, into Tandem Nipple (7).

18) Thread Ball Seat (11) into Upper Piston Mandrel.

19) Install Ball Seal (43) onto Ball Seat.

20) Thread Ball Operator (14) into lower end of Upper Piston.

21) Thread Lower Piston (16) onto Ball Operator. Apply silicon oil to lubricate ID of Lower Piston.

22) Install Valve Bearings (13) in Ball Operator.

23) Apply silicon oil to Ball Seat (11), inside Ball Operator, and around the Valve Bearings.

24) Place Ball Valve (12) in Ball Operator. Roll Ball Valve back against the upper Ball Seat (11).

NOTE: the Ball Valve should be open in this position when the Upper Piston is in the position
shown on assembly drawing.

25) Apply silicon oil to lubricate both Upper and Lower Pistons.

26) Install O-rings (38), Backup rings (39), and Wear Strips (44) in Valve Housing.

27) Slide Valve Housing (8) over Ball Valve assembly and thread it onto Tandem Nipple (7).

28) The Ball Valve will close during makeup of the Valve Housing. Thread the Puller into the holes provided in
the Lower Piston (16). Pull downward to latch the valve in the open position.

29) Install O-rings (27) and Backup rings (28) on End Adapter (18).

30) Install O-rings (33, 35, 40) and Backup rings (34, 37, 41) on Lower Piston Mandrel (15).

31) Thread Lower Piston Mandrel into End Adapter.

32) Thread Ball Seat (11) into Lower Piston Mandrel.

33) Install Ball Seal (43) onto Ball Seat. Apply silicon oil to lubricate Ball Seal.

34) Thread End Adapter assembly into Valve Housing (8).

35) Install O-rings (23) and Backup rings (24) on Crossover Nipple (19).

Drill Stem Testing 5 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

36) Thread Crossover Nipple (19) into End Adapter.

Assembly has progressed enough to function test tool. Assembly will be resumed after successful testing.

VI. FUNCTION TESTING

NOTE: the following procedure is predicated on having the ball valve in the open position and
circulation sleeve in the closed position after assembly.

Port adapter: 00760610 is required to connect a pressure line to the rupture disk ports for testing.

37) Connect a pressure line to the rupture disk port in Ported Adapter (2). Do not plug the other ports.

38) Apply approximately 700 psi to shift Inner Mandrel to the open position. Bleed pressure and disconnect
pressure line.

39) Connect pressure line to the rupture disk port in End Adapter (18). Do not plug the other ports.

40) Apply approximately 700 psi to rotate the Ball Valve to the closed position. Inspect ID of tool to ensure
valve has rotated closed. Bleed pressure and disconnect pressure line.

41) Connect pressure line to the rupture disk port in Tandem Nipple (7). Again, do not plug the other ports.

42) Apply approximately 700 psi to shift Inner Mandrel back to the closed position and the Ball Valve back to
the open position. Inspect ID of tool to ensure ball valve has been fully opened. Bleed all pressure and
disconnect lines.

Pressure testing is complete. Assembly can be continued.

VII. ASSEMBLY CONTINUED

43) Break connection between Outer Housing (5) and Tandem Nipple (7). Drain fluid from ID of tool.

NOTE: if fluid is not drained the moving components will hydraulically lock causing a
malfunction. Applying short blasts of compressed air to the rupture disk port in the Tandem
Sub will help to evacuate fluid from the ball valve section.

44) Reconnect Outer Housing and Tandem Nipple.

45) Install an O-ring (22) on each Rupture Disk (21).

46) Thread Rupture Disks into Rupture Disk Adapters (20).

47) Install O-rings (22) in the underside of Rupture Disk Adapters.

Drill Stem Testing 6 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

48) Thread Rupture Disk Adapters into Ported Adapter (2), Tandem Nipple (7), and End Adapter (18).
Record rupture disk pressure ratings.

NOTE: the rupture disk in the End Adapter should normally activate first, then the disk in the
Ported Adapter and finally the disk in the Tandem Nipple.

Final assembly is now completed.

VIII. DISASSEMBLY
1) Disassemble in the reverse order of assembly.

2) Replace seals, backup rings, and rupture disks after each run.

3) Inspect Xylan parts and recoat as necessary.

Drill Stem Testing 7 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

IX. SPECIFICATIONS

A. DIMENSIONAL SPECIFICATIONS
Maximum Outer Diameter (OD) 5.00 in 127 mm
Minimum Inside Diameter (ID) 2.25 in 57.2 mm
Overall Length 94.10 in 2,390 mm
Connection Up 3 ½ IF NC-38 BOX
Connection Down 3 ½ IF NC-38 PIN

B. PERFORMANCE SPECIFICATIONS
Max Tensile Load 350,000 lbs 155,600 daN
Max Pressure Rating 15,000 psi 103 MPa
Max Port Opening Differential Pressure 7,000 psi 49 MPa
Max Ball Opening Differential Pressure 7,000 psi 49 MPa
Maximum Temp Range -22°F – +350°F -30°C - +177°C

C. TESTING APPARATUS AND MISC EQUIPMENT

Item Name Part No Description Qty

1 Pressure Test Cap 1292529 Test Cap f/ 3 ½ IF BOX 1
2 O-Ring 5-985 1254446 To be placed on the 3 ½ IF PIN of tool 1
3 Pressure Test Cap Assy 1312053 For 3 ½ IF Pressure Test 1
Composed of
3.1 Pressure Test Cap 1292530 Test Cap f/ 3 ½ IF PIN 1
3.2 O-Ring 5-985 1254446 To be placed on the Pressure Test Cap 1
4 9/16” AEHP Valve Assy 1293479 Test Valve Assy f/end test caps 2
Composed of
4.1 F562C (9/16” AEHP) Nipple 1245548 Autoclave Nipple 9/16” High pressure 1
4.2 Needle Valve 60VM9071 1245706 Autoclave Valve 9/16” High pressure 1
5 Test Manifold 1293770 Manifold Operating Valve Test 1
Composed of
5.1 Rupture Disc Port Adapter 1214678 To connect instead of the Rupture Disc 1
5.2 Tee ¼” FNPT 10k 170475 Female Tee Parker 4-4-4 FT-SS 1
5.3 Pressure Gauge 3k ¼” MNPT 1117528 Pressure Gauge 0-3000 psi 2.5” screen 1
5.4 Nipple ¼” MNPT 15k 1289778 Hex Nipple 0.250 MNPT 316 SS 1
5.5 Ball Valve ¼” FNPT 3k 1289779 Ball Valve 0.250 FNPT 3000 psi CS 1
5.6 O-Ring 013 V90D 769088 To use on Rupture Disc Port Adapter 1

Drill Stem Testing 8 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

X. PRODUCT STRUCTURE
Number JDE Name Qty Unit
1 1240646 ADAPTER - CROSSOVER - 3.5 IN IF BOX - 5 IN OD - WFB - DST 1 each
2 1239112 ADAPTER - PORTED - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
3 1239116 ADAPTER - SEAL - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
4 1239118 MANDREL - INNER - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
5 1239119 HOUSING - OUTER - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
6 1239122 LOCK RING - INNER MANDREL - 5 IN OD - WFB - COMB TOOL - DST 1 each
7 1239123 NIPPLE - TANDEM - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
8 1239054 HOUSING - VALVE - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
9 1239061 MANDREL - UPPER PISTON - 5 IN OD - WFB - COMB TOOL - DST 1 each
10 1239064 UPPER PISTON - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
11 1239073 SEAT - BALL - 5 IN OD - WFB - DST 2 each
12 1238324 VALVE - BALL - 5 IN OD - WFB - DST 1 each
13 1239082 BEARING - VALVE - WFB - TESTER VALVE - DST 2 each
14 1239084 OPERATOR - BALL - 5 IN OD - WFB - TESTER VALVE - DST 1 each
15 1239086 MANDREL - LOWER PISTON - 5 IN OD - WFB - COMB TOOL - DST 1 each
16 1239088 PISTON - LOWER - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
17 1239090 LOCK RING - UPPER PISTON - 5 IN OD - WFB - COMB TOOL - DST 1 each
18 1239091 ADAPTER - END - 5 IN OD - WFB - COMBINATION TOOL - DST 1 each
19 1238103 NIPPLE - CROSSOVER - 3.5 IN IF PIN - 5 IN OD - WFB - DST 1 each
20 1239096 ADAPTER - RUPTURE DISK - WFB - DST 3 each
22 769088 O-ring -013 WE402 (FKM 90 standard) SAE AS568 6 each
23 769315 O-ring -338 WE402 (FKM 90 standard) SAE AS568 4 each
24 400275 Ring, backup 3.499 x 3.133 x 0.060 peek 4 each
25 769166 O-ring -231 WE402 (FKM 90 standard) SAE AS568 6 each
26 461955 Ring, back-up PEEK 2.874 x 2.640 x 0.080 8 each
27 769252 O-ring -241 WE402 (FKM 90 standard) SAE AS568 10 each
28 465052 Ring, back-up PEEK 4.124 x 3.900 x 0.080 10 each
29 769170 O-ring -235 WE402 (FKM 90 standard) SAE AS568 2 each
30 461704 Ring, back-up PEEK 3.249 x 3.015 x 0.080 2 each
31 769174 O-ring -239 WE402 (FKM 90 standard) SAE AS568 2 each
32 461956 Ring, back-up PEEK 3.874 x 3.640 x 0.080 2 each
33 769180 O-ring -147 WE402 (FKM 90 standard) SAE AS568 4 each
34 461703 Ring, back-up PEEK 2.874 x 2.710 x 0.075 4 each
35 769289 O-ring -336 WE402 (FKM 90 standard) SAE AS568 2 each
36 1230469 Ring, back-up 337 mod PEEK 3.359 x 3.001 x 0.100 scarf cut 1 each
37 1230474 Ring, back-up 336 mod PEEK 3.311 x 2.953 x 0.100 scarf cut 3 each
38 769332 O-ring -345 WE402 (FKM 90 standard) SAE AS568 2 each
39 1230438 Ring, back-up 345 mod PTFE 4.356 x 3.998 x 0.100 4 each
40 769171 O-ring -148 WE402 (FKM 90 standard) SAE AS568 2 each
41 363320 Ring, backup 2.931 x 2.751 x 0.045 peek 4 each
42 769324 O-ring -337 WE402 (FKM 90 standard) SAE AS568 1 each
43 400507 Seal, ball FBTV 5.00in OD x 2.25in ID 2 each
44 400404 Strip, wear FBEV 5.000 in 27 inches

Drill Stem Testing 9 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

XI. ASSEMBLY DRAWING

Drill Stem Testing 10 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.

 RELEASE NO 1
DOCUMENT NO D000390646 Rev D
DATE REVISED October 13, 2009
AUTHOR CSG
Testing and Production Services APPROVED BY MEM

XII. FISHING DIAGRAM

Drill Stem Testing 11 of 11 Weatherford products and services are subject to Weatherford’s standard terms and
conditions. For more information concerning the full line of Weatherford products and services,
please contact your authorized Weatherford representative. Unless noted otherwise,
trademarks and servicemarks noted herein are the property of Weatherford.

© 2009. Weatherford. All rights reserved.