Navistar, Inc.: Electrical Circuit Diagrams

Electrical Circuit Diagrams - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 - Supersedes S082854
ELECTRICAL CIRCUIT DIAGRAM MANUAL

Electrical Circuit Diagrams
- 3200
Start Date: 03/11/2004 End Date: 09/30/2005
- 4100
- 4200, 4300, 4400, 4400
- 7300, 7400, 7500
- 8500, 8600
Supersedes S082854
0000017581
Navistar, Inc.
Revision 2
May 2020
2701 Navistar Drive, Lisle, IL 60532 USA
© 2020 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION, P. 6. .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . . 6
2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 7
2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 8
2.9. SCHEMATIC SYMBOL CHART, P. 9. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 9
2.10. RELAY FUNCTIONS, P. 10. .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 10
2.11. LAMP BULB CHART, P. 11.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 11
2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P. 12. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. 12
3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1. ACCESSORY, P. 1. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. 13
3.2. BATTERY FEEDS, CAB, P. 2.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. 14
3.3. BATTERY, P. 3. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 15
3.4. 1708 DATA LINK CHASSIS, P. 4. .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 16
3.5. SWITCH DATA LINK, P. 5. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. 17
3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6.. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. 18
3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.8. GROUNDS CHASSIS, P. 8. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . 20
3.9. GROUNDS CHASSIS, P. 9. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . 21
3.10. GROUNDS IP, P. 10.. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . 22
3.11. GROUNDS IP, P. 11. .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 23
3.12. IGNITION CAB, P. 12. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. 24
3.13. IGNITION CAB, P. 13. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. 25
3.14. IGNITION FEEDS, CHASSIS, P. 14. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . 26
3.15. START, P. 15.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 27
4. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1.. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . 28
4.2. CB POWER, P. 2.. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. 29
4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . 30
4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . 31
4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . 32
4.6. HORN, DUAL ELECTRIC, P. 6. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . 33
4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. 34
4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 35
4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 36
4.10. 2–WAY RADIO, P. 10. .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. 37
4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . 38
4.12. LIGHTED AIR SHIELD, P. 12.. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 39
4.13. ROOF AUX. LOAD, P. 13. . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . 40
4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . .. . . .. . .. . . .. . 41
4.15. SELF CONTAINED AIR SEAT, P. 15. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 42
4.16. DIGITAL CLOCK PTC, P. 16.. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. 43
4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 44
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)

4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18. .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . . 45
4.19. BACKUP CAMERA, P. 19. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . . 46
4.20. XATA COMPUTER, P. 20. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. 47
4.21. KEYLESS IGNITION SYSTEM, P. 21.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 48
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5.1. I6 EGR ENGINES, P. 1. .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . . 49
5.2. V8 AVNT ENGINES, P. 2.. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. . 50
5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 51
5.4. I6 HEUI ENGINES, P. 4.. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. 52
5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . . 53
5.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . 54
6. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

6.1. FAN WIRING, P. 1. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 55
6.2. ETHER START, P. 2. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. 56
6.3. SNOW VALVE, P. 3. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . . 57
6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . 60
7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND
BODY BUILDER CONNECTIONS, P. 4. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 62
7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. 63
7.6. CUMMINS ISM ENGINE, P. 6.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. 64
7.7. I6 HEUI ENGINE, P. 7. .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . . 65
7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. 66
8. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . 67

8.1. IP/GAUGE LIST, P. 1.. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. 67
8.2. WARNING LIGHT LIST, P. 2.. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 68
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 3. .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . . 69
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . 70
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. 71
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. . 72
8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . 73
8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8. . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . . 74
8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9.. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . . 75
8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL
TEMP. GAUGE, P. 10.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. . 76
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 77
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . . 78
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . . 79
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9. LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.1. BACK UP LIGHTS, P. 1. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . 80
9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. .. 81
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . 82
9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5. DOME LIGHT, MAP LIGHT, P. 5.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 84
9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . 85
9.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 86
9.8. HEADLIGHTS, P. 8.. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . 87
9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 88
9.10. PANEL LIGHTS, P. 10.. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 89
10. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 91
10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.4. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3A. .. .. .. .. .. . .. .. .. .. .. .. .. 93
10.5. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3B. .. .. .. .. .. . .. .. .. .. .. .. .. 94
10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . 95
10.7. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 96
10.8. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 97
10.9. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . 98
10.10. BRAKE SYSTEM, HYDRAULIC, P. 8. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. 99
10.11. FUEL TRANSFER PUMP, P. 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 100
10.12. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10.. .. . .. .. . .. .. . .. . 101
10.13. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . 102
10.14. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . .. . . . . . . . . . . . 103
10.15. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13.. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 104
10.16. AIR SOLENOID 4–WAY PACK, P. 14. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 105
10.17. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED
CONTROLLER, P. 15. .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 106
10.18. HYD POWER PARK, P. 16. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . 107
10.19. AIR SUSPENSION, P. 17.. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . 108
10.20. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . 109
10.21. AUX. TRAILER, BATTERY CONTROLLED, P. 19. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . 110
10.22. LIFT AXLES (NON-STEERABLE), P. 20. . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . 111
10.23. LIFT AXLES (STEERABLE), P. 21. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . 112
10.24. AIR ACTUATED PARK BRAKE, P. 22. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . 113
10.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
10.26. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
10.27. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25.. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . 116
10.28. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26.. . .. .. . .. .. . .. .. . .. . .. .. . 117
10.29. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10.30. LECTRASHIFT ACCOMMODATION, P. 28. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 119
10.31. AUXILIARY 40 AMP CIRCUIT, P. 29. . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 120
10.32. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
10.33. REMOTE START/ STOP, P. 31. . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . 122
10.34. LIFT AXLE WITH 14RAR, P. 32.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 123
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TABLE OF CONTENTS

10.35. LIFT GATE, P. 33. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. 124
10.36. LIFT AXLE MULTIPLEX, P. 34.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . 125
11. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . 126
11.2. ALLISON MD TRANSMISSION, P. 2.. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. 127
11.3. ALLISON MD TRANSMISSION (WTEC), P. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 128
11.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . 130
11.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . 131
11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 132
11.8. EATON LIGHTNING TRANSMISSION, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 133
11.9. ALLISON HD TRANSMISSION, P. 9.. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 134
11.10. ALLISON HD TRANSMISSION, P. 10.. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 135
11.11. ALLISON HD TRANSMISSION, P. 11.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 136
11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12.. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . 137
11.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . 138
11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . 139
11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 15.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . 140
EFFECTS, P. 16.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . 141
12. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

12.1. HVAC SYSTEMS, P. 1. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 142
12.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 143
12.3. AUTOTHERM SYSTEMS, P. 3. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. 144
13. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 145
13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . 146
13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. 147
13.4. CONNECTOR COMPOSITE (1011), P. 4. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 148
13.5. CONNECTOR COMPOSITE (1012), P. 5. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. 149
13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . .. . . . . .. . . 152
13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . 153
13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 154
13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . 155
13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . . . . 156
13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . .. . . . . . . . . . . . . . . 157
13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),
(1813), (1814), (1815), P. 14. . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 158
(1901M), (1915), P. 15. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 159
13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),
(2004M), (2005M), P. 16.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 160
13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),
(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M),
(2303M), P. 17. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 161
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13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 162
13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),
(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . . . 164
13.21. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 165
13.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
13.26. CONNECTOR COMPOSITE (4014/1700), P. 26.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . 170
(4023), P. 27. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 171
13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . 173
13.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 175
13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),
(4410H), (4410M), (4411), P. 32. . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . 176
13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),
(4460A), (4460), P. 33.. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 177
13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850),
P. 35. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 179
13.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37.. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 181
13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . 182
(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . 184
13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A),
(7105), (7106), (7111), P. 41. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 185
13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . 187
(7601), P. 45. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 189
(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . 190
13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . 191
(8200), P. 48. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 192
(8501), (8502), (8502A), P. 49. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . 193
13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509),
(8600), (8601), (8602), P. 50. .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . 194
(9254), (9255), P. 52.. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . . 196
13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
53.. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . 197
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(9514), (9515), P. 55. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 199
13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
13.57. CONNECTOR COMPOSITE (9700), P. 57. . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . 201
13.58. CONNECTOR COMPOSITE (9700), P. 58. . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . 202
13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. 203
13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. 204
13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61.. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 205
(9762), (9763), P. 62. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 206
(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107),
(7208), (7615), P. 65. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 209
vi
INSTRUCTIONS AND CHARTS (CHAPTER 1)

2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATIOIN AND LOCATION
PREFIX DESIGNATIONS
PREFIX LOCATION
A Cab-instrument Panel Module
B Cab-Driver Control Module
C Cab-Header/Clearance Lights
D Cab-Roof/Rear Panel
E Cab-Left Door/Doors
F Cab-Right Door/Doors
H Cab-Sleeper
J Cab-Dash(outside)
K Engine/Radiator
L Transmission
M Chassis/Front End (Cab Dash Panel Forward)
N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)
P Chassis/Wheel Base Section
R Chassis/Suspension/Rear Axle/Axles
S Chassis/AF Section/Stop/Tail/Turn Lights
CIRCUIT NUMBER AND IDENTIFICATIONS
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)
GY 1708 DATA LINK, SWITCH DATA LINK (-)
4 SERIAL/DATA COMMUNICATION J1922
5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 01
Figure 1 Circuit Number Identification and Location Chart
1

CHAPTER 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT
COLOR DESCRIPTION
NUMBER
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
12 LTBL ACCESSORY FEED
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG/PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22
23 TN ENGINE FAN/SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 09AUG00 AE08-52365 02
Figure 2 Circuit Number Identification and Location Chart (Cont.)
2

CHAPTER 1
CIRCUIT
COLOR DESCRIPTION
NUMBER
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI - THEFT WARNING
46 GY POWER TAKE - OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING/MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56 OR TURN SIGNAL LIGHTS - LEFT
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57 OR TURN SIGNAL LIGHTS - RIGHT
LT GN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

P52778H 15 MAY 00 AE08-52365 03
3

CHAPTER 1
CIRCUIT
COLOR DESCRIPTION
NUMBER
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY/DOME LIGHTS
64 YL FOG/DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHT
66 YL DAYTIME RUNNING LIGHTS
67
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED; MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS

P52778H 15MAY00 AE08-52365 04
4
5
2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6
Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
6
2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

CHAPTER 1
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86
12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH SINGLE IN-LINE CONNECTORS DISPLAYED
CASE
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
BUSS IN FUSE/CIRCUIT LOCATION IN FUSE/CIRCUIT

PRINTED BREAKER CONNECTION
BREAKER CONNECTOR
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
20A
B
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A60 A55A/A60
16OR 16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
16BN
S S A
A S S F18 F19 ETHER
I I SWITCH
I I
A
OFF A OFF
OFF
OFF 16RD
20A
GND S I A
KEY SWITCH PIGTAIL

A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

P52778H 15MAY00 AE08-52365 07
Figure 7 Circuit Diagram Instructions
7
2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION
AQ - AQUA LT GN - LIGHT GREEN A G

ACCESSORY GROUND
BK - BLACK OR - ORANGE ACC GND
AC - AIR CONDITIONER I IGNITION
BL - BLUE PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED
B L - LEFT
GD - GOLD SIL - SILVER BATTERY
BAT LT - LIGHT
GY - GRAY TN - TAN
GN - GREEN VT - VIOLET CONN- CONNECTION OR CONNECTOR W/O - WITHOUT
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE
YL - YELLOW ENG - ENGINE R - RIGHT
FWD - FORWARD S - START OR SENDER
GA - GAUGE THERMO - THERMOSTAT
W/ - WITH
ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

P52778H 10AUG00 AE08-52365 08
Figure 8 Circuit Diagram Instructions (Cont.)
8
2.9. SCHEMATIC SYMBOL CHART, P. 9

CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION DESCRIPTION SYMBOL

MALE/FEMALE IN-LINE CONNECTION
FEMALE TERMINAL
HORN
MALE TERMINAL
GROUND
SPEAKER - SOUND SYSTEM

FUSE
LIGHT EMITTING DIODE
MAGNETIC SWITCH
RESISTOR
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED

JUNCTION POINT LIGHT - SINGLE FILMENT
SPLICE
LIGHT - DOUBLE FILAMENT

SWITCH-PRESSURE
SENDER - OIL, WATER,

SWITCH-MANUAL/MECHANICAL FUEL, TEMPERATURE
86
30
RELAY-SUPPRESSED
87A 87 85
SOLENOID - GENERAL USAGE
MOTOR - ELECTRIC
CIGAR LIGHTER

P52778H 19MAY00 AE08-52365 09
Figure 9 Schematic Symbol Chart
9
2.10. RELAY FUNCTIONS, P. 10
Figure 10 Relay Functions
10
2.11. LAMP BULB CHART, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

LAMP BULB CHART
BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK-UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193

COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538-3
GAUGE WARNING LED (RED) 082S272109-3
RANGE INHIBIT LED (YELLOW) 082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4
FUEL FILTER LED (YELLOW) 082S272109-4
WARN ENGINE LED (YELLOW) 082S272109-4
STOP ENGINE LED (RED) 082S272109-3
BRAKE PRESSURE LED (RED) 082S272109-3
BRAKE FLUID LED (RED) 082S272109-3
WAIT TO START LED (YELLOW) 082S272109-4
CHECK TRANSMISSION LED (YELLOW) 082S272109-4
TRAILER ABS LED (YELLOW) 082S272109-4
WASHER FLUID LED (YELLOW) 082S272109-4

LEFT TURN SIGNAL LED (GREEN) 082S272109-2
TRACTION CONTROL LED (GREEN) 082S272109-2
WATER IN FUEL LED(YELLOW) 082S272109-4
PARK FLUID LED LIGHT (RED) 082S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4

PARK BRAKE LED (RED) 082S272109-3
CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4
RIGHT TURN LED (GREEN) 082S272109-2
COOLANT LEVEL LED (RED) 082S272109-3
SEAT BELT LED (RED) 082S272109-3
HIGH BEAM ICON LED (BLUE) 082S272109-5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4

RETARD OVER HEAT LED (RED) 082S272109-3
PTO/THROTTLE LED (RED) 082S272109-3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK-UP) LIGHT 4411
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08-52365 11
Figure 11 Lamp Bulb Chart
11
2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER

IDENTIFICATION, P. 12
Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification
12
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

3.1. ACCESSORY, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CH2_02
# W/ MWM ENGINE
* W/ MXT
18RD
A15
DIAG CONN
(1650-B)
A98
18VT 18RD
A15
KEY SWITCH
(1100) A
B
S S A
S S
I I
I A AI A
OFF OFF OFF OFF
GND S I A
D C
A14AT
10RD
A13DH
18PK
A12AB
18LTBL
DIODE ASSY
(1106M) A12M BODY BUILDER
16LTBL CONN
J4 G4 CH9_10
ACCESSORY
86 30 RELAY
A B (CAB FUSE BLOCK)
(1012)
85 87 87A
A12 G3
A13DD
J3
18PK
18LTBL CAB FUSE BLOCK

(1013)
10LTBL
A12B
TRAILER AUX/
5A
ROOF AUX
A12D A3 B3 A12S CH3_12
IGN RELAY 10LTBL 16LTBL
CH2_12 F35
A11-GAF
ECU
16WH
*AIRCP
12PK (C70) CH9_41
10A
C3 D3
*ACC
TRANSFER CASE
16LTBL
F34 (J2A) CH10_27
A4 5A
A12E B4 A78L
POWER MIRRORS
10LTBL 18LTGN
F36 CH3_07
CAB FUSE BLOCK

(1011)
5A A12P SWITCH PACK

E1 F1 18LTBL CH3_11
IGN RELAY A12C
CH2_12 10LTBL ELECT SYSTEM
F5 A12N
CONTROLLER
18LTBL (1600-2)
RELAY EXHAUST
#A24-GE A86F CB RADIO
(1012-A4) 15A
16WH 16LTGN CH3_02
CH5_06 H1
G1
F23 A86 RADIO
18LTGN CH3_08,CH3_29
CHK DATE CHANGE REV REFER ENCE DRAWN NAME
U00JXP9 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 31MAR09 ADDED MXT EFFECTS - H 61817B
REL EASE NO. DATE PART NO. SHEET
F34, CIRC AIRCP, ACC 52778H 09AUG00 AE08052366 001
Figure 13 Accessory
13
3.2. BATTERY FEEDS, CAB, P. 2

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY FEEDS, CAB
30A
A14 PWR WIN/LOCK (DRIVER)
10RD A3 F15 B3 CH 3_04
30A
A14AB PWR WIN/LOCK(PASS)
10RD CH 3_04
A4 F13 B4
CAB FUSE 10A
BLOCK
(1011) C4 D4 DOME LT/RADIO MEMORY CH 3_08 CH 8_05
F12
20A
A14AS
10RD A2 F14 B2 AUX PWR CH 03_01
5A
HVAC CONTROL CH 11_01
C2 D2
F10
5A
E2 F6 F2 KEY SW & DIAG CH 2_01, 12, 15
15A
G2 F2 H2 INSTR CLUSTER CH 7_05

A14AA
6RD
A14AV IGNITION RELAY (1012) D4 SEE CH02_12

10RD D4
A14AT G4 ACCESSORY RELAY (1012) G4

10RD SEE CH 2_01
CAB FUSE
BLOCK
(1012)
A14AA
6RD
100A
OR
MEGA
FUSE
CAB FUSE
STUD
BLOCK
(1013)
A14FJ
G4 OPTIONAL IGN RELAY (1013) G4
A14AAB
10RD SEE CH 2_13

6RD
A14FM
BLOCK 10RD B2 TBD
A2
F44
1&2
TBD
C2 D2
F42
CAB FUSE
BLOCK F2 LIGHTED AIR SHIELD SEE CH 3_12
E2
OR (1014) F40
10A
AIR SEAT/QUALCOM SEE CH 3_15
G2 H2
F38
BLOCK
1&2 30A
A14EG SEE CH 3_05
10RD A1 B1 PWR WIN/LOCK (TRAVEL CREW)
F43
A14FR G4
10RD ROOF MOUNTED ASSY
BLOCK
3&4

D U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 23AUG02 DVD/ADDED F38 TO FUSE 56507Z
RELEASE NO. DATE PART NO. SHEET
BLOCK 1014.
P52778H 21JUN00 AE08-52366 02
Figure 14 Battery Feeds, Cab
14
3.3. BATTERY, P. 3

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12V POWER DISTRIBUTION -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY (CONT)
MEGAFUSE
FROM START SOLENOID
K14H A14AA
4RD 6RD CAB FEED CH02_01,02,12,15
J90* J90
16BK 12GY HYDRAMAX MOTOR RELAY CH09_08
*FUSEABLE LINK
*
12RD
J14H
12BL
4RD
SYSTEM
CONTROLLER
* *
14GY 12BL 12RD
40A J17D STARTER RELAY CH02_15,CH04_01,02

10PK
A1
60A
J14V
J14MM
6RD
8RD PTC BODY BUILDER FEED CH03_01

A2
40A
A5
40A
J44
10RD POWER PARK MOTOR CH09_16
A6
J14R TAIL MARKER RELAY FEED CH09_10
10RD
J14S STOP RELAY FEED CH09_10

12RD
F2-A2 30A
J44J
F2-B2 18GY TRAILER ABS RELAY CH09_11
15A
IGN RELAY R9 CH02_14
J57T
F2-E2 F2-F2 12OR TRLR RIGHT TURN RELAY CH09_11
15A
J56T TRLR LEFT TURN RELAY CH09_11
F2-G2 F2-H2 12OR
12RD
J14T
20A W/BODY BUILDER

25A W/AUX TRLR SOCKET
12RD
J14D
J14BB BODY ACCESSORY RELAY CH09_10

F2-A3 14RD J72
12OR TRLR AUX CTR PIN RELAY CH09_11
5A F2-B3
J26D PAM MODULE CH07_11
F2-C3 F2-D3 18TN
5A J14X
16RD FORWARD REMOTE POWER MODULE CH09_15
J14M J14W
10RDF2-E3 16RD REAR REMOTE POWER MODULE CH09_15
F2-F3
20A
J19 FUEL HEATER & WIF MODULE CH07_09,CH09_07
F2-G3 F2-H3 16GY
10A
J92FB LCT SHIFT RELAY CHO3_17
F2-C4 F2-D4 16TN
30A
J14AW
F2-C4 12RD EATON AUTOSHIFT CH10_06
F2-D4
12RD
J14J
J94A AIR ABS RELAY CH09_02

12GY
30A W/AIR ABS
25A W/HYD ABS J94HC
14GY HYD ABS MOD RELAY CH09_06
F2-E4 F2-F4
25A
J94H HYD ABS ECU RELAY CH09_04
14GY
F2-G4 F2-H4

CNA 25SEP02 DVD/ADDED LCT SHIFT C 56507Z
RELAY, REMOVED J92UA. RELEASE NO. DATE PART NO. SHEET
P52778H 30JUN00 AE08-52366 03
Figure 15 Battery
15
3.4. 1708 DATA LINK CHASSIS, P. 4

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 1708 DATA LINK-CHASSIS
CH2_04A
16DKBL
16GY
A3B(+)
A3B(-)
TCM W/ALLISON
BULKHEAD HD WTEC
(7214) TRANSMISSION
PASS THRU 15
AT DASH 40 41
(1701)
14
18DKBL
18GY
J3A(+)
J3A(-)
ECU "S"
J1708 DASH CONN BLACK
SPLICE (4705F2) (7204F)
(4820)
N3A(-) C3 J3C(-) J3-151 16 K3-151
CH9_04,37 17
18GY 18GY 18GY 18GY
C4 J3C(+) J3+142 15 K3+142

N3A(+)
CH9_04,37 1
18DKBL 18DKBL 18DKBL 18DKBL
J1708
SPLICE
(4820) W/ALLISON WTEC
DASH/CENTER
TRANSMISSION
CHASSIS
18DKBL
18GY
(7909)
J3B(+)
(9714)
J3B(-)
(W/HYD ABS BRAKES) LE3(-)

11
18GY
LE3(+)
10
18DKBL
ENGINE
(4103)
10 11 W/EATON GEN3
TRANSMISSION
10 11 10 11 10 11
IDM2 /
CONN BODY LOCK
18DKBL
18DKBL
(6011)
18GY
K3A(+)
18GY
K3A(+)
K3A(-)
IDM2
18DKBL
J3B(-)
18BK
*K3A(+)
18GY
K3A(+)
K3B(-)
(6011)
K3C(-) K3C(-)
3 3
18GY 18GY
K3C(+) K3C(+)
2 2
18DKBL 18DKBL
18DKBL
18DKBL
18GY
18GY
K3D(+)
K3B(+)
K3B(-)
J3D(-)
16 17
ECM CONN
(6007)
* W/ MXT
W/I6-HEUI ENGINES
20 21 20 21
ECM 2 CONN ECM 2 CONN

(6021) (6021)
W/I6-EGR ENGINES W/V8-AVNT ENGINES
U00DAG9 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 31MAR09 ADDED MXT EFFECTS K 61817B
52778H 19JUN00 AE08052366 004
Figure 16 1708 Data Link Chassis
16
3.5. SWITCH DATA LINK, P. 5

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK
ELECT SYSTEM
CONTROLLER
(1600)
30 29
20DKBL
A3E(+)
A3F(-)
20GY
A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3P(-)
A3N(+)
18GY
18DKBL
18DKBL
A3W(+)
A3J(+)
A3K(-)
A3X(-)
18GY
18GY
DOOR POD SWITCH DOOR POD CREW

A B PASSENGER D E PACK B A DRIVER E B
DOOR
(3204) (1101) (3200)
(2600)
18DKBL
D3Y(+)
D3Z(-)
18DKBL
18GY
E3W(+)
18DKBL
E3X(-)
E3W(+)
18GY
E3X(-)
18GY
DOOR POD DOOR POD

D C SIGNAL C D
SIGNAL
(3202) (3202)
D3BB(+)
18DKBL
D3CC(-)
18DKBL
D3AA(-)
D3B(+)
18GY
18GY
LEFT CREW RIGHT CREW

DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL
T3BB(+)
18DKBL
T3AA(-)
T3AA(-)
18GY
18GY
DOOR POD DOOR POD

SIGNAL C D C D SIGNAL
(3209) (3209)

P52778H 25AUG00 AE08-52366 05
Figure 17 Switch Data Link
17
3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6
Figure 18 Drivetrain 1939 Data Link (Cab)
18
3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
Figure 19 Drivetrain 1939 Data Link (Chassis)
19
3.8. GROUNDS CHASSIS, P. 8

CHAPTER 2
GROUNDS, CHASSIS
J94-GHA
14WH HYD ABS GND CH09_04
J94-GHB
14WH HYD ABS GND CH09_04
J94-GHC HYD ABS MOD GND CH09_04

14WH
J94-GH
10WH
J94-GHD HYD MOD PUMP RELAY GND CH09_06
18WH
J94-GHE ABS WARN LIGHT RELAY GND CH09_06

18WH
J94-GHF ABS EVENT RELAY GND CH09_06

18WH
J94-GAC
18WH AIR ABS GND CH09_02
STARTER J94-GAB AIR ABS GND CH09_02

GND 18WH
J94-GA
(4036) 12WH J94-GAA
18WH AIR ABS GND CH09_02
J11-GL
4WH GND J94-GAD
18WH ABS ECU POWER RELAY GND CH09_02
(4005)
(4006)
REAR REMOTE SOLENOID POWER MOD

J11-GQR
14WH GND CH09_15
J5M(D) J1939 GND CH09_15

20WH
J11-GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD
J11-GQS FWD REMOTE POWER MOD CH09_15
14WH
(FWD ONLY)
J11-GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)
J11-G
12WH FWD CHASSIS GND CH03_6, CH08_02
J11-GD
18WH PRIMARY IGN RELAY GND CH02_14
J11-GJ
10WH J11-GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09
J82-G WIPER MOTOR GND CH03_09

16WH

52778H 26MAY00 AE08-52366 08
Figure 20 Grounds Chassis
20
3.9. GROUNDS CHASSIS, P. 9

CHAPTER 2
GROUNDS, CHASSIS
J11-GBB
12WH BODY BUILDER GND CH9_10
J11-GBG
12WH
J11-GBR ACCESSORY BODY BUILDER RELAY CH9_10
18WH
J11-GH TRAILER SOCKET GND CH9_11

8WH
J11-GW
18WH TRAILER ABS CENTER PIN RELAY CH9_11
J11-GM
8WH
J56-GH
18WH TRAILER LEFT TURN RELAY CH9_11
J57-GH
18WH TRAILER RIGHT TURN RELAY CH9_11
J72-G
18WH TRAILER AUX CENTER PIN RELAY CH9_11
J19-G
18WH FUEL HEATER RELAY CH9_07
J17-GR1
18PK CRANK INHIBIT W/AUTO NEUTRAL CH10_05
STARTER GND
(4036)
J65-G
18WH WORK LIGHT GND CH08_05
J11-GL
4WH
GND J19-GA FUEL FILTER WARNING LIGHT GND CH07_09

16WH
(4005)
(4006)
J90-G
16WH FLOW SWITCH GND CH09_8
J44-GA
16WH POWER PARK GND
J44-G
10WH POWER PARK GND
J11-GAM EATON AUTOSHIFT GND

12WH
J90-GM
12WH HYDRAMAX MOTOR CH9_08
J11-GPM
16WH PAM MODULE CH7_11
J11-GPN FORWARD REMOTE POWER MODULE CH9_15

16WH
J61-G
18WH AIR SUSPENSION SOLENOID CH9_17

52778H 26MAY00 AE08-52366 09
Figure 21 Grounds Chassis (Cont.)
21
3.10. GROUNDS IP, P. 10
Figure 22 Grounds IP
22
3.11. GROUNDS IP, P. 11

CHAPTER 2
GROUNDS, IP
A11-GDW
18WH COURTESY LIGHT DRV CH8_04
A11-GDX
16WH
A11-GDV
18WH COURTESY LIGHT PASS CH8_04
A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH
A81-GB POWER WINDOW / LOCK PASS

12WH TRAVEL CREW CH3_05
A81-GC POWER WINDOW / LOCK DRV

12WH
GND STUD TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)
A11-GAL
A 12WH
B A11-GBA
18WH OPT IGN RELAY GND CH2_13 A186 TRANSMISSION GND
A62-GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62-GD
18WH
SNOW VALVE A188 TRANSMISSION GND
A23-GA 5B 18DKBL
SWITCH CH10_03
D 18WH
BUSS BAR
(1901)
A11-GDY SEE CH05_03 MIRROR SWITCH
E 12WH
ETHER START SEE CH03_07
A62-GF IP AIR HORN SW SWITCH
F 16WH (1010)
CH3_06
10 SEE
G A21-G
16WH CH05_02
H A41-G PREMIUM TRIM GND

18WH
CH3_03
A28-GC AUTO NEUTRAL LIGHT

K 18TN
SEE CH10_05
GROUND
(1003)

P52778H 9AUG00 AE08-52366 11
Figure 23 Grounds IP
23
3.12. IGNITION CAB, P. 12
Figure 24 Ignition Cab
24
3.13. IGNITION CAB, P. 13

CHAPTER 2
12 VOLT POWER DISTRIBUTION - IGNITION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB (CONT)
E2
CAB FUSE BLOCK
F6 5A (1011)
F2
18RD
A15
A
B
S A
S S S
A KEY SWITCH
I I
I I (1100)
A A
OFF OFF OFF OFF
S I A
GND
D C
DIODE ASSY
(1106M)
A13DH
A12AB
18LTBL
18PK
A B
A12 ACCESSORY RELAY

A13DD
18LTBL CH2_01
18PK
A11-GBA
A13DB J4 CH2_11
85
18WH
18PK
G3 A11-GAM
86
CH3_13
REMOTE STOP A13DB 16WH
87
RELAY CH9_31 18PK J3 A13F

A13FA SATELLITE COMMUNICATION
16PK
10PK 10A QUALCOMM-IMCT SYSTEM
BATTERY FEED A14FJ A13E
CH3_14
CH2_02 10RD G4 G2 H2 16PK
30
87A
F28
HA13A TELEMATICS
16PK CH3_22
CAB FUSE BLOCK A13A TELEMATICS GEN I MODULE
IGNITION 10A
16PK (1J) CH3_35
(1013)
C2 D2 A13B DATA LOGGING RELAY
F32
16PK (1008) CH3_35
A13DA SNOW VALVE SWITCH

18PK CONNECTOR CH5_03
10A
CAB FUSE BLOCK A13L 5TH WHEEL INTERLOCK RELAY
(1013) A2 B2 18PK (1016) CH9_39
F34
CENTER PIN DIODE
A13FB
A13LA
10PK
18PK (1906) CH9_38

5A
A86P 2 WAY RADIO
E2 F2 16LTGN CH3_10
F30
7.5A
A21C ETHER START
7.5A/10A 16TN CH5_02
A13 TACHOGRAPH
A1 B1 16PK (1662) CH3_34
F33
IGN TRANSFER CASE
16PK (J2A) CH10_27
CAB FUSE BLOCK 5A 10A
(1013) A59H
C1 D1 18BK LIFT AXLES
F31
A59J CH9_25
18BK
5A
A49C
E1 F1 18GY OPTIONAL WARNING
F29 LIGHTS
A49E
CH7_08
18GY

CNA1 31MAR09 ADDED TRANSFER CASE L 61817B
CONNECTION P52778H 09AUG00 AE08052366 013
Figure 25 Ignition Cab (Cont.)
25
3.14. IGNITION FEEDS, CHASSIS, P. 14
Figure 26 Ignition Feeds, Chassis
26
3.15. START, P. 15
Figure 27 Start
27
CAB ACCESSORIES (CHAPTER 3)

4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1
Figure 28 Cigar Lighter and Power Feeds
28
4.2. CB POWER, P. 2
Figure 29 CB Power
29
4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3

COMPASS AND
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE DISPLAY
TEMP SENDER
(8601)
A B
M41A
18GY
18GY
M41
AUX FWD /
B C DASH
(4305)
18GY
J41A
A1 PANEL LIGHT
CAB FUSE
18GY
F23 BUSS BAR
J41
BLOCK 5A (1002)
(1012) SEE CH08_10
B1
A62F PASS THRU
G 38 67
18DKBL (1701)
18GY
A41B
A41
18GY
A41-G A41A
H
18WH 18GY
GROUND
(1003)
CONSOLE / IP PREMIUM
1 2 3 4 10
/ *PREMIUM ROOF CONN
(2503)
18GY
18GY
C41B
C41
18DKBL
C62F
18WH
C41-G
18GY
C41A
A D E G H
GROUND
DIMMER
TEMP +
TEMP -
DOME / READING LIGHT

12V IGN
COMPASS / TEMP UNIT

(2117)
COMPASS/TEMP
MODULE
* W/ MXT

CNA1 31MAR09 ADDED MXT EFFECTS D 61817B
52778H 25AUG00 AE08052367 003
Figure 30 Compass and Temperature Display
30
4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND FRONT DOORS
WINDOWS AND LOCKS (POWER)
NEGATIVE
A11-GH
STUD 30A
10WH CAB FUSE
(1858) A81B A3
*A11-GH BLOCK
12LTGN B3 (1011)
8WH
F15
A81-GC
12WH
30A
A81-GB A81A A4
12WH CAB FUSE
CH3_05 12LTGN
B4 BLOCK
A3Y(+) F16 (1011)
18DKBL
A3Z(-)
18GY
A3E(+) A3N(+)
29
20DKBL 18DKBL
A3F(-) A3W(+)
30
20GY 18DKBL
SYSTEM A3P(-)
CONTROLLER 18GY
(1600)
A3X(-)
18GY
DOOR
POD SIGNAL POD SIGNAL
(3202) DOOR / IP DOOR / IP (3202)
(3200) (3204)
ADDRESS 2 A E3W(+)
A ADDRESS 2
E3W(+)
18DKBL
18DKBL ADDRESS 1
ADDRESS 1 B B E3X(-)
E3X(-) C
DOOR POD
C 18GY
DOOR POD
DATA - 18GY DATA -

C C
D D
DATA + DATA +
E81-GA D A81-GA A81-G D E81-GA
E E
GND 12WH 12WH 12WH 12WH GND
E81B E81B
POWER G G
12LTGN 12LTGN POWER
PASSENGER
DRIVER
E83E E83E
A A
WINDOW 14LTGN 14LTGN WIN DOW
E83A E83A
B B
WINDOW 14LTGN 14LTGN WIN DOW
E81A E81A
C C
LOCK 14LTGN 14LTGN LOCK
LOCK D D
LOCK
DOOR
DOOR
POD LOAD
14LTGN
POD LOAD
14LTGN
E81E
(3201)
E81E
(3201)
B A A B B A A B
DOOR WINDOW WINDOW DOOR

LOCK MOTOR MOTOR LOCK
(3100) (3100) (3203) * W/ MXT
(3203)

CNA1 31MAR09 ADDED MXT CIRC A11-GH D 61817B
52778H 25AUG00 AE08052367 004
Figure 31 Front Doors Windows and Locks (Power)
31
4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

CREW DOORS
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WINDOWS AND LOCKS (POWER)
30A
CAB FUSE BLOCK
A81C
(1014)
12LTGN H1 G1
F37
30A
A81D
12LTGN CAB FUSE BLOCK
B1 A1
(1014)
CH3_04
F43
CH3_04
CH3_04
CH3_04
18DKBL
A81-GC
A81-GB
12WH
12WH
18GY
A3Y(+)
A3Z(-)
ROOF / IP
A B C D E F CREW DOOR
(2600)
18DKBL
D81-GC
18GY
D81-GB
12WH
D3Y+)
12WH
D3Z(-)
DOOR
POD SIGNAL DOOR
(3209) LEFT CREW POD SIGNAL
RIGHT CREW
DOOR POD (3209)
DOOR POD
(2601) (2602)
ADDRESS 2 A A ADDRESS 2
T3BB(+) A
A D3B(+) D3BB(+) T3BB(+)
ADDRESS 1 B 18DKBL B
DOOR POD
18DKBL 18DKBL 18DKBL
DOOR POD
T3AA(-) B D3AA(-) D3CC(-) B T3AA(-)

DATA - C C DATA -
18GY 18GY 18GY 18GY
T81E C D81C D81D C T81E
DATA + D D DATA +
12LTGN 12LTGN 12LTGN 12LTGN
D D81-GD D T81-GD
T81-GD E GND
GND E D81-GF 12WH 12WH
12WH
12WH D81-GE E T8A G
T8A
E 18WH 18WH
18WH T8B
G F D81-GG F POWER
POWER T8B 18WH
18WH 18WH
LEFT CREW
RIGHT CREW
WIN DOW A T83F T83F
A WIN DOW
12LTGN 12LTGN
T83C T83C WINDOW
WINDOW B B
12LTGN 12LTGN
T81C T81C LOCK
LOCK C C
12LTGN 12LTGN
LOCK D D LOCK
12LTGN
12LTGN
DOOR
T81F
DOOR
T81F
POD LOAD POD LOAD

(3210) (3210)
B A A B B A A B
DOOR WINDOW WIN DOW DOOR

LOCK MOTOR MOTOR LOCK
(3211) (3002) (3002) (3211)

CNA1 31MAR09 REVISED AND REDRAWN D 61817B
52778H 25AUG00 AE08052367 005
Figure 32 Crew Doors Windows and Locks (Power)
32
4.6. HORN, DUAL ELECTRIC, P. 6

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC
RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE M85-GC
16WH 16WH
A
M85L
16GY
20 (8301)
B
M85-GD B
16WH M85-GA
CITY HORN
16WH
AIR HORN
A A
M85K M85J
16GY 16GY
LEFT SIDE
20
ELECT HORN GROUND

(8311) ADAPTER #2
(8801)
20
18
RADIATOR
CLOCK GND
GROUND
SPRING A D C (8600)
ADAPTER #1
(1809) A (8800)
RADIATOR M11-GC
18GY
12WH
B9R
M85E
16GY
18GY
B85B
M11-GD
12WH
M11-G
12WH
18GY
18GY
B85C
B9V
A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH

CAB/DCM
FWD CHASSIS/DASH
(1800) 10 13
HORN (4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B
16GY
A85L
18GY 2B
18GY
20GY
A85C
A9M
A9V
20GY
A85C
18GY
3 J11-G J11-GJ
12WH 10WH
8 (4006)
GND 2
20GY
18DKBL
10
A9H
A62R
SYSTEM SYSTEM
A62-GF
CONTROLLER
18WH
3 13 5 E CONTROLLER
ELEC HORN SW
ZERO VOLT REF
(1600)
AIR HORN
BROWN FRONT
(4007)
PANEL LIGHT
BUSS BAR
E
(1002)
SEE CH08_08 GROUND
F ADAPTER
(1003)

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 19JUN00 AE08-52367 06
Figure 33 Horn, Dual Electric
33
4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.
SYSTEM CONTROLLER H G W/HTD HOOD M78AC A B

16LTGN
M78-GA
/ BOOSTER CONN MIR
16WH
(1601) LEFT HEATED
14LTGN
CAB FUSE HOOD MIRROR
A78
A58F
BLOCK
CAB FUSE 16BN
(1012)
BLOCK
C1 (1011) G1 63 M78BC
A78J A78DC A B
16LTGN
F21 F17 16LTGN 16LTGN
5A 7.5A RIGHT HEATED
16LTGN
16LTGN
M78-GA
A78P
A78M PASS THRU HOOD MIRROR
16WH
H1
M78-GB
D1 (1701)
16WH
M78-GB
W/DUAL HEATED
16WH
HOOD MIRROR
G2 M78-GC
A1 FORWARD
16WH
GROUND
10A 10A (4308)
F18 F13
CAB FUSE W/SINGLE HEATED
H2 B1 BLOCK
HOOD MIRROR
CAB FUSE (1011)
BLOCK
M11-G M11-GD
(1012)
12WH 12WH
LEFT SIDE DASH

MTD GROUND
(4006) GROUND A E
DRIVER ADAPTER
L/R POWER (8800)
AXIS A MIRROR
B
20YL
C
A78-GD
U/D GROUND
16WH
CH8_10
AXIS D (1003)
18RD CH2_11
W/ MXT
E
18DKGN
HEATER F
18BK
A11-GDY
G
16LTGN
16BL
18DKBL
12WH
LIGHT
A78H
A62D
A58S
16BN
PASSENGER
ANT GND POWER
MIRROR
DOOR / IP
MIRROR
(3003) L/R
A A78D A A AXIS
18OR
18LTGN
MIRROR B A78E B B
SWITCH 18BN
18LTGN
C A78F C C
18YL U/D
18LTGN D AXIS
D D
A78J
18RD
A1 E 16LTGN E
20OR 18LTGN
F
A2 F A58U A58T F
20BL 18BN 18BN 18BK HEATER
A3 G A78L G
20YL
18LTGN LIGHT
A4 H H
A78-GD A78-GB
18BK ANT GND
16WH 16WH
B1 J J
20OR A78-GE A78-GC
16BL
B2 16WH 16WH
20WH
16LTGN
A78L
B3
20BN N/ MXT
B4 DOOR / IP
20BL MIRROR
B4
(3000)
CAB FUSE
5A F21 BLOCK
W/ MXT (1013)
D1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME
- CIRCUIT DIAGRAM,
JJHD 28SEP12 ADDED HTD HD MIR EFCT E 91680J
RELEASE NO. D ATE PART NO. SHEET
91680J -
AE08052367 007
Figure 34 Mirrors (Heated, Lighted and Power)
34
4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8
CHAPTER 3
RADIO (ENTERTAINMENT), SPEAKERS
SEE CH08 PG 03
PARK LIGHTS
CAB FUSE BLOCK CAB FUSE BLOCK
(1011) (1011)
CLUSTER 1 C4 G1
CONN A62 10A 10A
(1500) 18DKBL
F12 F1
D4 H1
18LTGN
18LTGN
A86A
A86
W/PREMIUM
RADIO ONLY
3 A86M
PARK LIGHTS 18LTGN
14 2
LEFT CONSOLE A86J LEFT CONSOLE -
20LTGN
12 8
A86L
RIGHT CONSOLE 20LTGN RIGHT CONSOLE -
4 6
RADIO POWER RADIO POWER
11 7
RIGHT FRONT + A86K RIGHT FRONT +
20LTGN
13 1
LEFT FRONT + A86H LEFT FRONT +
20LTGN
7 12
RADIO MEMORY RADIO MEMORY
PREMIUM AM-FM CASSETTE

RADIO BASE RADIO
6 11
PANEL LIGHT A62E PANEL LIGHT
20DKBL
16 4
LEFT REAR - A86C LEFT REAR -
20LTGN
10 10
RIGHT REAR - A86E RIGHT REAR -
20LTGN
9 7
A86D
RIGHT REAR + 20LTGN RIGHT REAR +
15 3
LEFT REAR + A86B LEFT REAR +
20LTGN
8 5
GROUND GROUND
RADIO RADIO
CONN CONN
(1300) (1301)
PREMIUM
ROOF ROOF
CONN CONN
(2503) (2000)
A86-G
20WH
8 7 9 6 13 1 5 4
W/PREMIUM
CAB TRIM
ONLY
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
C86H
C86K
C86J
D86B
D86E
C86L
D86C
D86D
A11-GA
10WH
A B A B A B A B
+ - + - + - + - GND STUD
(1851)
LEFT RIGHT LEFT REAR RIGHT REAR

CONSOLE CONSOLE SPEAKER SPEAKER
SPEAKER SPEAKER (2302) (2301)
(2305) (2304)
NOTE: REAR SPEAKER WIRING IS THE

SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.

CNA 16MAR04 REV PINOUTS ON CONN 1300, E 50174W
ADDED CH8_03 CALLOUT, 1011
WAS 1012, FUSE F21 WAS F23. 25AUG00 AE08-52367 08
52778H
Figure 35 Radio (Entertainment), Speakers
35
4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9

CHAPTER 3
WINDSHIELD WIPER AND WASHER PUMP
SYSTEM CONTROLLER
WIPER MOTOR
BLUE
(4015)
(4008)
C/B
B+ A J82B J82F F WIPER HIGH
WINDING
16GY 16GY
PRK B J82P
WV50V 16GY
A
2.2uF x2
18GY
GND C
*J82FB
J82-G
4.4uH 16WH
x3 D
HI J82H
16GY
E J82L
LO
16GY
18GY
J82FB
18GY
J82FA
WIPER PWR
16GY
J82HL
RELAY / WIPER HI-LOW
10WH
J11-GJ *ISO PWR POWER RELAY
SYSTEM
RELAY / *ISO PWR RELAY
*J82RP
18GY
CONTROLLER
(4003) (4003)
R1-2
(4004)
85
85
86
86
R2-5
J82RP R2-2
29 R1-5
18GY
*J82HL
87
R2-4
87
16GY
R1-4
J82HLP
16GY
30
30
R1-3
87A
87A
R1-1
R2-1
R2-3
GND 2
J82RH (4006)
20
18GY
SYSTEM
TURN SIGNAL DCM CONTROLLER
SWITCH CONNECTOR (1600)
(1810) (1800)
WIPER 0
8 C9 22
20GN B82 A82
WIPER 0
18GY 20GY
WIPER 1
11 C1 23
B82A A82A
20RD WIPER 1
18GY 20GY
WIPER 2
5 B1 24
B82B A82B
20OR WIPER 2
18GY 20GY
7 B9S B9U A4 A9V (250) A9H 3
20WH ZERO VOLT REFERENCE
WASHER 18GY 18GY 18GY 20GY
12 B87A A5 A87C A87A 28
20YL WASHER PUMP
18GY 18GY 20GY
6 B11-GAA A3 A11-GAA *A87A
18WH 18GY 18GY
18GY
A87B
*A11-GAA
10WH
A11-G
18WH
CENTER CHASSIS
WASHER FLUID / *DASH SYSTEM CONTROLLER
ZERO VOLT REF
LEVEL SENSOR -VE STUD
SPLICE (9700 / *9714) (4004)
(4022) (1852) J87C
(4830)
18GY LOW WASHER
N87HA N87EA D6 J87CA 12
FLUID LIGHT
18GY 2 18GY D3 18GY
1 DIGITAL
20GY
*A87B
WASHER PUMP
D2 J87BB
(4021 / *9745) *N87KA
D1 18GY
1 16GY
N87DB *J87BA NOTE:
18GY J87B 18GY MINIFUSE
ALL DASH LINES
18GY PASS THRU BLOCK
N87DB REFER TO
2 (1701-30) (4001)
18GY *N87BA J87KB RH- MRD MODULES.
16GY 18GY F1-D2 F1-C2
J87KA 5A * W/ MXT
18GY

CNA1 31MAR09 ADDED MXT EFFECTS G 61817B
52778H 10AUG00 AE08052367 009
Figure 36 Windshield Wiper and Washer Pump
36
4.10. 2–WAY RADIO, P. 10
Figure 37 2–Way Radio
37
4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11
Figure 38 Switch Pack, Optional Gauge Pack
38
4.12. LIGHTED AIR SHIELD, P. 12
Figure 39 Lighted Air Shield
39
4.13. ROOF AUX. LOAD, P. 13
Figure 40 Roof Aux. Load
40
4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14
Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
41
4.15. SELF CONTAINED AIR SEAT, P. 15
Figure 42 Self Contained Air Seat
42
4.16. DIGITAL CLOCK PTC, P. 16
Figure 43 Digital Clock PTC
43
4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
Figure 44 Transmission Allison LCT Column Shifter
44
4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18
Figure 45 Heated Seats for 7700 Models Only
45
4.19. BACKUP CAMERA, P. 19
SAFTEY VISION
MONITOR CONNECTION
(9999)
GB12BK
GB12-G
18LTGN
GB12RD
18BK
18RD
BACKUP MONITOR
PROVISION
(6900A)
A12-G
18LTGN
18BK
A12BK
CAB FUSE BLOCK

(1013)
5A
A12RD
18RD
C2 D2 CAB
GROUND
BACKUP CIRCUIT
FOR MONITOR
(9997)
18LTGN
J71BK
BACKUP LAMP
(4810)
Figure 46 Backup Camera
46
4.20. XATA COMPUTER, P. 20
XATA COMPUTER
PROVISION
(734M)
18DKBL
A11-GZ
A98(-)
18GY
A98(+)
18WH
CAB FUSE 5A J1708 PUBLIC (-)

BLOCK A14Z CONN
(1014) 18RD
C2 D2 (1661)
J1708 PUBLIC (+)

CONN
(1660)
Figure 47 XATA Computer
47
4.21. KEYLESS IGNITION SYSTEM, P. 21
START STOP ANT.
BP15 BP15
18RD 18RD
KEYSWITCH
DS17 KEYSWITCH
CONTROL TO 18PK
DS17
PLUG IP 18PK CONTROL TO
(1100M) SWITCH
EC12AB EC12AB (1100M)
18LTBL 18LTBL
EJ13DD EJ13DD
18PK 18PK
SWITCH SWITCH
Figure 48 Keyless Ignition System
48
12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

5.1. I6 EGR ENGINES, P. 1
Figure 49 I6 EGR Engines
49
5.2. V8 AVNT ENGINES, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING
(V8-AVNT) ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
R12-5
AT DASH J17S
86
(1701-8)
85
R12-2 18PK
A17 J17
KEY SWITCH S 18PK 18PK
(1100_B) *A17
R12-1
87
16PK R12-4
GLOW PLUG J17D
R12-3
87A
RELAY
30
10PK
(4057/*6010)
10PK
POWER STUD
J17E
14GY
(4075) FUSIBLE
6PK
K18
*K14H W/AUTO LINK

ALTERNATOR J17E
4RD NEUTRAL
10PK
CH10_05 ENGINE /
G
DASH
ECM POWER/ (4103-17)
K2
B
STARTER SOLENOID
4RD
(4105-C)
R
*K2A
*K2-GA
4WH
2WH
K2-G
2RD K14H J14H

FUSIBLE
4RD 4RD
BATTERIES
K17C
10PK
LINKS 100A MAXIFUSE
18PK
K17L
BLOCK
MEGA-FUSE (4000)
1/0RD 1/0RD 1/0RD B S
4/0RD
CRANK MOTOR
*K17M
18PK
SOLENOID
1/0BK 1/0BK 1/0BK 4/0BK M
N14AY
10RD
G B K17K
18PK
K10-GC A K17L
1BK 18PK
ENGINE CRANKING
A
BLOCK MOTOR
ENGINE 23
GND
40A
ECM FEED
LSD
K11-GL
4WH
FUSE
2/0BK
B
(9254)
10WH
N14BA
N14-G
10RD
ECM2
(6020)
ECM ECM
NEGATIVE POSITIVE
C A
GND (9260) FEED
(4005/*4058) (9261)
N97AA
10WH
10RD
N97-G
FRAME NOTE:
GND FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL
TO ECM2 CLEAN FOR CIRCUIT K2A FUSELINKS ARE 2-10RS
POWER/GND CONN
(A-12V,B-GND)
(6323F) * W/ MXT
CH06_03

CNA1 31MAR09 ADDED MXT EFFECTS G 61817B
52778H 10AUG00 AE08052368 002
Figure 50 V8 AVNT Engines
50
5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3
Figure 51 Caterpillar, Cummins ISM Engines
51
5.4. I6 HEUI ENGINES, P. 4
CHAPTER 4
CHARGING AND CRANKING

I6-HEUI ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
18PK
86
R12-2
KEYSWITCH S A17 J17 R12-5
(1100) B 18PK 18PK
85
8
87
R12-4
R12-1 J17D
R12-3 10PK
87A
30
J17E
10PK
ALTERNATOR FUSIBLE
FUSIBLE
LINKS W/AUTO NEUTRAL
J17E LINK
ENGINE/
10PK SEE CH10_05 DASH
SEE NOTE
14GY (4103)
G
K2*
C
B
R 4RD ECM POWER 17
STARTER
(4101)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
SEE NOTE
100A
BATTERIES MAXIFUSE
K2-G*
CRANKING
4WH
MOTOR BLOCK (4000)

B S MEGAFUSE
1/0RD 2/0RD SOLENOID
M THERMAL
1/0BK
K17M
OVERCRANK
18PK
G
B (6316) K17K
18PK
A K17L
K10-GC 18PK
1BK
W/THERMAL N/THERMAL
ENGINE OVERCRANK
CRANKING OVERCRANK
BLOCK PROTECTION
MOTOR PROTECTION
GND
2/0BK
2/0BK
ECM
46
K11-GL
(6007)
4WH
FRAME FRAME
GND GND
DASH PANEL
GND
(4005)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS

CNA 12SEP03 RELEASE FOR PRODUCTION. - 58774T
58774T 12SEP03 AE08-52368 04
Figure 52 I6 HEUI Engines
52
5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P.

5
CHAPTER 4
CAT ENGINES, CUMMINS ISM &
W/EATON ULTRASHIFT/DM2
ALTERNATOR
R
K2
B
4RD
FUSIBLE
G
LINKS
K2-G
4WH
BATTERIES
CRANK MOTOR
B S
SOLENOID
1RD 4RD
M
1BK 4BK
G
A K17J
16PK
K10-GC
1BK B
ENGINE
K11-GL
BLOCK
4WH
GND CRANKING
K17S
16PK
MOTOR
THERMAL
(6303)
2BK
OVERCRANK
(6316) DASH/
ENG
16 15
(4103)
CAB
FRAME
18WH
J17-G
GND
(4005) GND
18PK
J17S
NEG
STUD
(4005)
NOT W/
THERMAL STARTER PASS
OVERCRANK ISO & PWR THRU
18WH
J17-G
RELAY (4014)
(4003)
8 KEY SWITCH
J17 A17
DASH/ENG "S" TERMINAL
85
18PK 18PK
(4103) R12-5 CH02_15,
CH10_18
R12-2
86
87
17 MEGA FUSE
K17F J17F R12-4
14PK 14PK 100 AMPS
18
K17G J17G R12-1 J17D FUSIBLE LINK
14PK 14PK 10PK 14GY
87A
30
NOTES:
FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B

CNA 17DEC03 RELEASE FOR PRODUCTION. - 58689K
58689K 17NOV03 AE08-52368 05
Figure 53 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2
53
5.6. I6 EGR ENGINES WITH AIR START, P. 6
CHAPTER 4
I6-EGR ENGINES W/ AIR START
W/REMOTE
W/ALLISON MD XMSN START/STOP
(CH 10_05) (CH09_31)
18DKBL
18DKBL
J104CC
J104K
18PK
18PK
J17
J17
STARTER
ISO & POWER
RELAY
(4003)
J17S
18PK
86
PASS THRU R12-2
AT DASH
(4014) R12-5
85
KEYSWITCH S A17 J17
87
(1100) B 18PK 18PK
8 R12-4
R12-1 J17D
R12-3 10PK
87A
30
N/ALLISON MD TRANS
10PK
J17E
ALTERNATOR FUSIBLE FUSIBLE

LINKS W/AUTO NEUTRAL LINK
J17E
10PK SEE CH10_05
SEE NOTE
14GY ENGINE/
G
K2* DASH
C
B
4RD ECM POWER (4103) 17

R
STARTER
(4101)
FUSIBLE K14H J14H
LINKS 4RD 4RD
K17C
10PK
SEE NOTE
(GRID HEATER) 100A
MAXIFUSE
K17M
18PK
K2-G*
BLOCK (4000)
4WH
MEGAFUSE
1/0RD 2/0RD
POWER
BATTERIES STUD
1/0BK 2/0BK
ENGINE FRAME
BLOCK GND
GND
K17-G
10WH
AIR START
ENGINE
(6398)
KA17C
10PK ECM 2
2/0BK
(6020) 23
K11-GL
4WH
AIR START
SOLENOID
FRAME
GND
KA17-G
10WH
DASH PANEL
GND
(4005)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-10RS

CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P
59169P 05MAR04 AE08-52368 06
Figure 54 I6 EGR Engines with Air Start
54
FANS AND ENGINE ACCESSORIES (CHAPTER 5)

6.1. FAN WIRING, P. 1
Figure 55 Fan Wiring
55
6.2. ETHER START, P. 2
Figure 56 Ether Start
56
6.3. SNOW VALVE, P. 3
Figure 57 Snow Valve
57
6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
Figure 58 Fan Wiring, Caterpillar and Cummins
58
ELECTRONIC ENGINES (CHAPTER 6)

7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1
CHAPTER 6
ELECTRONIC ENGINE CONTROLS

(I6-EGR) ENGINES
CLEAN POWER ECM / IDM

& GROUND NEGATIVE
K97-GB (6323) (9260) BATTERIES
16WH
4
K97-GA K97-G N97-G N14-G
12WH 10WH 10WH 10WH
IDM2 (6011)
1 B A
40A
K97Y K97T K97X N97AA N14BA N14AY
12 12VT 10VT 10VT 10RD 10RD 10RD
A A B A
K97AB POWER/ A B ENGINE IDM
6 16VT STARTER N97B FEED FUSE
SOLENOID 10RD (9254) N14BD
(6704) C C 10RD
(4105)
J97TA
8 GND
10VT
K97M ECM / IDM
16VT K97MA 40A
9 12RD POSITIVE
(9261) N14BC
10RD
10 B A
J97XA 9 ENGINE ECM / IDM
K97-GV 10VT POS FEED FUSE
6 16WH (4103) J97HB (9258)
14VT
K97-GW
16WH
7
K34-G
18WH
M1-G4 M1-G3
LOW R8-3 R8-4 R8-5 85
K97AZ
COOLANT 30
16VT
87A 87 86
SENSOR
J97TC
LT-(6400M)
16VT
J97JA ECM / IDM

RT-(6401) A B 18VT MICRO RELAY
K34A 87A 87 (4002)
ECM2 (6020)
18TN 86
4 30 85
M1-H3 M1-J3 M1-J4
R8-1 R8-2
ENGINE/ IDM
DASH PWR RELAY
(4003)
J97LD
18VT
16VT
(4103)
J97J
20A
J97LC
16VT
J97HA
12 F2-B4 F2-A4
16VT
K97LA J97LA
16VT 1 18VT MINI FUSE BLOCK
K97J (4001)
18VT 18
5
5A FROM PRIMARY
K97C K97UA J97UA J13S J13CW IGNITION
3 18VT 18VT 19 16VT
F1-F1
14PK 10PK RELAY (R9-4)
F1-E1 (4003) CH 02_14
F1-H4
24 MINI FUSE BLOCK
(4001) 10A
MINI-FUSE BLOCKS
F1-G4 ENGINE ECM
(4001)
K97F K97H J97H
1 16VT 14VT 21 14VT
K97Z 3 BAP
16VT PASS THRU 2 1 SENSOR
ECM2 (6021)
2 DCM
AT DASH CONN (1808)
B97Q
18VT
(4014) (1800)
APS/IVS
B97AH
B97AE
K97K J97QA A97Q

18VT
(1804)
18VT
18VT 3 18VT 7 18VT C10

A
K99T J99V A99V B99V

18VT 5 18VT 1 18VT C4 18VT
18
B
K97D K97R J97Y A97Y B97Y B97AD

18VT 18VT 6 18VT 2 18VT B4 18VT 18VT
24
C
K97 J97P A97P B97P B97AF

18VT 4 18VT 18VT C5 18VT 18VT
4 5
D
K99S J99U A99U B99U

18VT 18VT 18VT 18VT
12 2 4 B5
E
F
B99E
C6 18VT
A99E
18VT
(6011)
IDM2
K97S
16VT
5A B2
5 B INTAKE AIR
TEMP SENSORS CAB FUSE
(6703) F24 BLOCK
K97E A (1012)
16VT (LOCATED ON
A2
C2
E2
AIR INTAKE)
A13AH
FROM PRIMARY
10PK IGNITION FEED
RELAY

CNA 18MAY04 CIRCUIT K97AB WAS F 59249M
K97-FL
20VT P52778H 10AUG00 AE08-52370 01
Figure 59 Electronic Engine Controls, I6–EGR Engines
59
7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2
Figure 60 Electronic Engine Controls, I6-EGR Engine Cruise Control and Body Builder Connections
60
7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ELECTRONIC ENGINE CONTROLS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (V8-AVNT) ENGINES
ENGINE ECM2 CLEAN

BLOCK POWER & GROUND ECM -VE
K97-GB
4 GND (6323) (9260) BATTERIES
16WH
K97-GA K97-G B N97-G N97-GA A N14-G
1
12WH 10WH 10WH 10WH 10WH
K97X A
K97Y K97T 40A
12 10VT* N97AA A N14BA N14AY
12VT* 10VT*
10RD 10RD B 10RD
ECM POWER/ A
16WH
IDM2(6011)
A B
K34-G
8 ECM +VE ENGINE ECM
STARTER
(9261) FEED FUSE
J97TA
10VT*
6 SOLENOID
(4105) (9254)
K97M
K97-GW
K97-GV
&K97LA
16WH
16WH
9
K97LC
16VT*
J97XA
10PL
16VT* MINI-FUSE BLOCKS
10VT*
10A &J97HB
10 F2-B4 10A ENGINE ECM
16PL F1-G4
MINI-FUSE (4001)
F2-A4 J97HB
BLOCK
A B 18VT
&J97HA
(4001)
J97HA
18VT
F1-H4
16PL
KL.31 6
J97LD
LOW
16VT*
J97LB
J97TC
18VT*
10VT*
KL.31 7 COOLANT
R11-2
K34A SENSOR R11-1
ECL 4 (6400M)
18TN R8-3 R8-5 ECM ISO &
30 85
L5A(+)1 TO 86 POWER
CAN+ 12 87A
18YL DRIVETRAIN RALAY
87
R11-3
L5A(-)1 (4003)
CAN- 13 J1939 R8-4 87
18GN 87A
J97LC
16VT*
CH2_07,07A 86
ECM2 (6020)
L92#141 30 85 R11-4
DDS 8 41
R11-5
18TN R8-1 R8-2
TRANS J97JA
ENGINE 18VT*
J97LA
K97AZ
CONTROL
18VT*
18VT*
18VT*
J97J
/ DASH V8 IDM
MODULE
(4103) POWER RLAY
18VT*
J97H
(7151&R)
12 (4003)
K97LA 1
MPR 16PL
K97J 18
(LSD) 5
18VT*
F1-F1 FROM PRIMARY
19 5A
KL.15 K97C K97UA J97UA J13S J13CW IGNITION
3
18VT* 18VT* 18VT 14PK 10PK RELAY (R9-1)
F1-E1
BAP 24 &J97UA (4003)
16PL MINI FUSE CH2-14
(4001)
SEE CH10_20 FOR EATON DM3 TRANS

21
KL.87 K97F K97H
(VPWR) 1
16VT* 16PL
K97Z 3 BAP
KL.87 2 DCM 1 SENSOR
16VT* PASS THRU 2
(VPWR) CONN
B97Q
(1808)
18VT
AT DASH
(1800)
B97AE
(1701)
18VT
B97AH
18VT
K97K 3 7 A97Q C10 APS/IVS

J97QA
(1804)
18VT* 16VT* 16VT*
K99T 5 J99V
1
A99V C4 B99V A
APS 18
18VT* 16VT* 16VT* 18VT
B
K97D 6 2 B4 B97Y B97AD

KL.31B J97Y A97Y
24
18VT* 16VT* 18VT 18VT
C
16VT* C5
K97 4 J97P 5 A97P B97P B97AF
VBREF 4
18VT* 16VT* 16VT* 18VT 18VT
D
K99S 2 J99U 4 A99U B5 B99U

IVS 12
18VT* 16VT* 16VT* 18VT
E
A99W B6 B99W
3
NOT 17 16VT* 18VT
F
&GPS &SPD-SIG C6
ECM2 (6021)
USED 17 19 B99E
18PL 18PL 18VT
A99E
18VT*
&L47B125 &L47C125 CONN BODY

VSS+ 10 D CAB FUSE
18TN 18TN LOCK
BLOCK
B2
(7906F)
(1012)
5A
&L47#125 XMSN CONTROL

25 F24
18TN MODULE
(7151&R)
A2
C2
E2
K3B(+) TO
ATA+ 20 & W/ MXT
18DKBL DRIVETRAIN
FROM PRIMARY * W/ MXT VT IS
ATA- 21 K3B(-) J1708 A13AH
IGNITION FEED REPLACED BY PL
18GY CH2_04 10PK
RELAY

CNA1 31MAR09 ADDED MXT EFFECTS H 61817B
52778H 10AUG00 AE08052370 003
Figure 61 Electronic Engine Controls, (V8–AVNT) Engines
61
7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4

ELECTRONIC ENGINE CONTROLS - V8-AVNT
ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS
STEERING WHEEL SWITCHES TO FUEL FILTER
CRUISE OFF
K97DF
CRUISE ON
CITY HORN
(6708)
AIR HORN
SEE CH07_09 18VT
RESUME
SET
ECM2 (6020)
21
K46B
1210 OHM
6190 OHM
2370 OHM
SET PTO SPEED - SCS
18GY
20
VARIABLE PTO ENABLE -K97CC
RVAR
18VT
19 BODY
K97CB
PRESET PTO ENABLE - RPRE
17 18VT BUILDER
VEHICLE SPD SENSOR CAL CNTRLK47B- VSS_CAL
14 18GY
K46A
RESUME PTO SPEED - RAS
D C B A 11 18GY
TACHOMETER CONTROL -K97AR
TACH
18VT
CLOCK 1200 CLUTCH

SPRING
1200
SWITCH
(1809) (1807)
D C B A D C B A
STOP LIGHT
(1814)
18GY
B9VB
18GY
B17H
B96A
18PK
18PK
18VT
18VT
B17J
B9R
B96
150
B9VG
18GY STOP LIGHT
6.8V
#1
6.8V
B9VF W/AIR BRAKES

18GY
150
(1823)
B
B70CA
18OR
18GY
W/HYD
B9S
BRAKES STOP LIGHT

#2
D
B9VH W/AIR BRAKES

18GY
6.8V
(1824)
7
ECM2 ECM2
150
18RD
B70C
(6020) (6021)
C
B70C B70CB
18OR
18GY
TURN SIGNAL 18OR 8 9 10

B9V
SWITCH
(1810)
DCM
B12
C11
B9
A4
D8
D7
CONN
18GY
K47A
18GY
18PK
L17E
18GY
(1800)
K47
XMSN/
A9V
20RD
A70C
A17H
DASH
A96A
18PK
18PK
20VT
20VT
A17J
A96
(4705)
20GY
A9H
18 F
J17J
33
10
17
3
18PK
SYSTEM PASS THRU

CONTROLLER AT DASH
(4014) 5A
(1600) B A
F2 E2
NOTE: CAB FUSE F24 TRANS SPEED
BLOCK SENSOR
ONLY ONE STOP LIGHT SWITCH USED (1012) C2 (7601)
W/AIR BRAKES & W/TRACTOR
A13AH IGNITION FEED FROM
10PK
A2 INGITION RELAY

CNA 9SEO02 DVD/RMVD ENG/TRANS CONND 56507Z
(7800). RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52370 04
Figure 62 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections
62
7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5

CHAPTER 6
CAT C10, C11, C12 & C13 ENGINES
ACCEL. PEDAL
SENSOR
(1805) A B C
B99V
B97Y
18VT
18VT
B97P
18VT DI AGNOSTIC
DCM
C5 B4 C4 (1650)
(1800)
A5AE(+)
18YL
C
A5AS(-) A5AF(-)
20LTGN 18LTGN D
A5AR(+)
20YL
A5AN(+)
20YL 34 SYS CONTROLLER
A97P
18VT
A97Y
18VT
18LTGN
J1708 & 5V
A5AC(+)
A99V
A5B(+)
18VT
18YL
20YL
(1600)
20LTGN
A5B(-)
A5AP(-)
A5AD(-)
REF SPLICE 20LTGN
(4820) 35
PASS THRU A5AL(+)

5 2 16 15 1 18YL 4
(1701) CLUSTER
A5AM(-) (1500)
18LTGN 5
A5AG(+)
18YL A J1939
A5AH(-)
PUBLIC
18LTGN C (1652)
J5C(+) W/BENDIX
J5E(+) W/WABCO
MINI FUSE (4001)
IGN FEED
J5C(-) W/BENDIX
J5E(-) W/WABCO
20YL
CH02_14
20YL
F1-E1 F1-F1
5A
18DKBL
20GN
18GY
18VT
20G N
J97Y
J3B(+)
CH10_20 FOR EATON DM3 TRANS

18VT
J97U
8VT
18VT
J97P
J99V
J3B(-)
ENGINE/TRANSMISSION
SYS CONTROL (7800)
J77B
BLUE G
16GN
(4008)
K5AE
DASH E
18LTGN
(4103) 20 4 6 10 11 19 8 7 5
K5U
18YL D
B
18YL
K97Y
18DKBL
18VT
K5S
18LTGN
16LTGN
K97U
18VT
18GY
K3A(+)
K5T
K77B
K3B(-)
BATTERIES
FREON
B
COMP
(6200) K77-G K10- GU
A 16 WH 14WH
ECM NEG
FEED
(9260)
N14AY
ENGINE GND
10RD
(6340) A
K97-GA N97-G N14-G
10WH 10 WH 10 WH
B
K9 7AM N97AA N14BA
10VT 10RD 10RD
A A B A
CLEAN PWR ECM POS 30A
& GND FEED
(6323)
(9261)
K34-GA
16WH
K97-GE
K97-GD
14WH
20LTGN
14WH
K97YA
K5W
K97AS
18VT
K97AT
K 34B
16TN
14VT
16GY
14VT
K47A
K97P
K99V
18VT
K34D
K34C
18VT
16GY
20YL
K5V
16TN
16TN
K47
A B C D 2 4 5 8 9 70 32 33 34 49 50 52 53 54 65 66 67
LOW CO OLANT ECM

(6407) (6013)
CHK DATE CHANGE REV REFERENCE DR AWN NAME
JKP 4JAN06 ADDED EATON DM3 TRANS NOTE

E 59924R
REL EASE NO. DATE PART NO . SHEET
52778H 16DEC01 AE08-52370 05
Figure 63 Caterpillar C10, C11, C12, and C13 Engines
63
7.6. CUMMINS ISM ENGINE, P. 6
Figure 64 Cummins ISM Engine
64
7.7. I6 HEUI ENGINE, P. 7

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(16-HEUI) ENGINES
NAVISTAR, INC.
ECM
(6007)
K24A J24A
47 18GY 18GY
16 MULTIFEED TERMINAL/
BUSS BAR
ENGINE/DASH
M1-A4 M1-A3
ENGINE (4103)
BLOCK 30 85
GND EXHAUST BRAKE MINIFUSE
RELAY POWER BLOCK
EXHAUST BRAKE
(4002) RELAY (4001)
SOLENOID
(4003)
(6500) FROM
F1-E2
87A J13W SECONDRY
87 86 14PK IGNITION
RELAY
B
K10-GB
M1-B3 M1-C4 5A (4003)

M1-C3
14WH
J24B J24B
18GN
18GY 18GY
K24-G
18WH A J24C
18 15
18GY
F1-B2 F1-A2
EXHAUST ENGINE/
K10-GA
BRAKE DASH
18WH
SOLENOID (4103)
ECM2 CLEAN BATTERIES
GND (6502) ECM
K10-G
POWER & GND NEGATIVE
18WH (6704)
(6323) (9260)
LOW
K34-G
18WH
N97-G N97-GA N14-G

COOLANT
SENSOR
(6400) ECU POWER/ B
10WH 10WH
A
10WH
- +
A B STARTER
K34A
10 18TN (4105)
40A
ENGINE/
K97AA N97AA N14BA N14AY
DASH
10 VT 10RD 10RD 10RD
(4103) A A
B A B
K97V K9 7T ENGINE ECM
1 ECM POSITIVE
14P L 18VT FEED FUSE
K97AA
12 VT
FEED (9261)
18 (9254)
K97V
1 14P L R11-1 R11-2
K97P J97-GA 85
2
14P L 10 VT 30
K97N
23
14P L POWER RELAY
K97Y (4003)
42
14 VT
87A
87 86
ECU POWER/ R11-3 R11-4 R11-5

K9 7F
21 14P L STARTER
(4105)
K9 7Z J97W J97W J97AAA

22
14P L 10VT 10 VT 14 VT
A
ENGINE/
K97L
41 DASH
14P L SEE CH10_20 FOR EATON DM3 TRANS
(4103)
5A FROM PRIMARY
K97UA J9 7UA J13S J13CW IGNITION
24 18 VT 14PK 10PK
18 VT RELAY (R9-4)
19 F1-F1 F1-E1 (4003) CH02_14
MINI FUSE BLOCK

BAP
(4001) 3 SENSOR
2 1 (1808)
B97Q
18VT
PASS THRU
AT DASH DCM
(4014) CONN
B97AH
B97AE
18 VT
18 VT
(1800)
K97K A97Q APS/IVS
J97QA
29 18 VT 18 VT 18VT (1804)
A
3 7 C10
K9 9T J99V A99V B99V
8 18VT 18 VT 18 VT 18 VT
B
5 1 C4
K97D K97R J97Y A97Y B97Y B97AD
11 18 VT 18VT
18VT 18 VT 18 VT 18VT
C
6 2 B4
K97C J97P A97P B97P B97AF
3
18VT 18 VT 18VT 18VT 18 VT
D
4 5 C5
K99S J99U A99U B99U
27
18VT 18 VT 18VT 18 VT
4 B5
E
2
F
B99E
18VT
A99E
18 VT
C6
K97S
16VT 2 INTAKE AIR
B2
TEMP SENSORS
(6703)
CAB FUSE
5A
(LOCATED ON
K97E F24
12 AIR BRAKE) BLOCK
16VT 1
(1012)
A2
A13AH
FROM PRIMARY
10PK IGNITION FEED
RELAY
U00JLH3 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 10APR11 CONN 6703 CAVITY WAS C 77596V
A AND B. 52778H 12SEP03

AE08052370 007
Figure 65 I6 HEUI Engine
65
7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8
Figure 66 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission
66
GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)

8.1. IP/GAUGE LIST, P. 1

CHAPTER 7
IP/GAUGES
INSTRUMENT PANEL GAUGES
GAUGE WARN SIGNAL PATH SENSOR
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

MPH/KPH (SPD) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER -----------------------

AIR 1 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER INSIDE CAB - DASH PNL
AIR 2 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER STEERING COL AREA
WATER (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

ENG OIL (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

TRANS (TEMP) YES XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER AXLE
NOTES:
1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

P52778H 09AUG00 AE08-52371 01
Figure 67 IP/Gauge List
67
8.2. WARNING LIGHT LIST, P. 2
Figure 68 Warning Light List
68
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3

CHAPTER 7
WARNING LIGHTS CONTROLLED BY
ENGINE, TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBIT
ENGINE (YELLOW LED)
ENGINE (RED LED)
TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL (NOT ON DATA BUS TO CLUSTER)
OPTIMIZED IDLE (NOT ON DATA BUS TO CLUSTER)

P52778H 20JUN00 AE08-52371 03
Figure 69 Warning Lights Controlled by Engine, Transmission, ABS Controller
69
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4

CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS
REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE

P52778H 20JUN00 AE08-52371 04
Figure 70 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
Circuits
70
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES & WARNING LIGHTS -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGE CLUSTER
CAB
FUSE
BLOCK
(1011)
15A
H2 G2
F2
CAB
FUSE
BLOCK
(1012)
5A
SEE CH02_12
F1 E1
F19
PANEL LIGHT
DIMMER
SEE CH08_10
GAUGE CLUSTER
(1500)
PANEL LT DIM O/P A62 DRIVETRAIN

1 18DKBL
J1939
GND 2 DATA
BATTERY + A28 LINK
3 18TN
DRIVETRAIN J1939+ 4 A5AL(+) SEE CH02_06
20YL
DRIVETRAIN J1939- 5 A5AM(-) SEE CH02_06
20LTGN
J1939 SHIELD 6
A28-G GROUND
SYSTEM GND 7 18WH STUD
A13B
SW IGN 8 16PK
HEADLIGHT ENABLE 9 A50
20YL
NC 10
NC 11
NC 12
SYSTEM
CONTROLLER
14 (1600)

CNA 20SEP02 DVD/A13B WAS 13B, CHGD C 56507Z
FONT SIZES.
P52778H 10AUG00 AE08-52371 05
Figure 71 IP/Gauges and Warning Lights — Gauge Cluster
71
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

AIR PRESSURE INPUT CIRCUIT
PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING
SYSTEM CONTROLLER PRIMARY AIR

(1600) TRANSDUCER
(1811)
B9V B9VC A
CAB/DCM 18GY 18GY
B6HB B
(1800)
18GY
A9H A9V C
ZERO VOLT REFERENCE 20GY 18GY
3 A4
PRIMARY AIR SENSE A40 B40

15 20GY C12 18GY SECONDARY AIR
TRANSDUCER
A40A B40A
SECONDARY AIR SENSE 20GY 18GY (1812)
16 B2 B9VE A
18GY
B6H B6HA B
SWITCHED SENSE CMD 27 A6H 18GY 18GY
20GY B3
(5V) C
AIR APPLICATION
TRANSDUCER
(1822)
SYSTEM CONTROLLER PASS THRU B9VF A
(4004) (4014) 18GY
B
B6HC
18GY C
AIR BRAKE APP J40F A40F B40F
13 18GY 17 18GY C2 18GY
AIR SYSTEM PRESSURE GAUGE WIRING
W / HYD BRAKES
SYSTEM CONTROLLER
(4004)
ELECTRONIC REF
GROUND AUX AIR
SPLICE PACK FWD CHASSIS/DASH TRANSDUCER
(4830) (4301)
(8505)
J9A J9EA M9A A
LOGIC GND 18GY 18GY 18GY
26 1 B
5V OUT J6A J6BA M6A
18GY 18GY 18GY
27 2 C
M40
(4820) 3 18GY
5V REF
SPLICE PACK
SYSTEM CONTROLLER PASS THRU DCM

(1600) (4014) (1800) & (1805)
J40FA A99W B40G

18GY 3 18VT 18GY
B6
AUX AIR SENSE A40
20GY
15 C12

U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 18JUN01 REVERSED 4014 TERMINAL. B P54634F P52778H 21JUN00 AE08-52371 06
Figure 72 Air Pressure Input Circuit
72
8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.
7
CHAPTER 7
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, FWD REAR &
INTERNATIONAL TRUCK AND ENGINE CORPORATION. REAR REAR AXLES, GAUGE INPUT CIRCUIT
SYSTEM
CONTROLLER
(4004)
2
FR AXLE OIL TEMP J32
18TN
1
RR AXLE OIL TEMP J32A
18TN
26
ZERO VOLT REF J9A
18GY
ZERO VOLT REF

SPLICE
(4830)
18GY
J9G
DASH/CENTER
CHASSIS
D8 A2 A1
18GY
N9 (9700)
18TN
ZERO VOLT REF

N32
N32A
SPLICE
18TN
(8802)
N9H**
CENTER/REAR
18GY 11 6 5 CHASSIS
N9F*
(9800)
18GY
F REAR AXLE
TEMP SENDER
R9B**
(9811)
18GY
R32A
18TN 1 1
2 2
R9A**
18GY
RR AXLE
TEMP SENDER
(9812)
R32
18TN 1 1
2 2
R9**
18GY
R9C*
18GY
* GAUGE REAR
** GAUGE REAR & RR

P52778H 10AUG00 AE08-52371 07
Figure 73 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit
73
8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
NAVISTAR, INC.
DIFFERENTIAL LOCK WARNING LAMPS
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
J36A
SYSTEM FUEL SENDER 5
18TN
CONTROLLER
(4004)
SENSOR RESISTANCE
J9A
ZERO VOLT REF 26 FULL - 29 TO 37 OHMS
18GY
EMPTY - 234 TO 246 OHMS
ZERO VOLT REF SPLICE

/ *ELECTRONIC
18GY
J9G
GROUND SPLICE
(4830)
DASH / CENTER FUEL TANK

CHASSIS LOCATION
D8 B11
(9714 / 9700) DEPENDENT
N36A A
18TN RIGHT GAUGE
A N9 *N9 FUEL SENDER
ZERO VOLT 18GY 18GY (9101)
C N9B B
REF SPLICE
(8802) 18GY
B
N36 A
18TN LEFT FUEL
SENSOR
* W/ MXT N9A B (9100)
18GY
DIFFERNTIAL LOCK WARNING LAMPS
DASH/CENTER CENTER/REAR
PASS THRU RR AXLE
CHASSIS CHASSIS
(1701) DIFF LOCK
(9700) (9800) (9815)
G 19 C12 8
A49F J49A N49A R49A
18GY 18GY 18GY 18GY A
D1
*J49A *N49A
18GY 18GY B
B
J11-GA C6 N10-G 9
J11-GJ N49-G R10-GB R49-GA
10WH 14WH 14WH 18WH 18WH 18WH
A49E
18GY
CHASSIS GND
GND SPLICE PACK
R49-G B
(4006) (8803)
18WH
E 20 D1 7
A49D J49B N49B R49
18GY 81GY 18GY 18GY A
D
F REAR AXLE
A49C
18GY
DIFF LOCK
WARNING
(9814)
LIGHTS
(1555) C
F1
OPTIONAL WARNING
16PK
LIGHT ADAPTOR
13K
B
CAB FUSE (1040)
5A
F29
BLOCK
(1013) A
A1
E1
IGNITION FEED -
A13FB
CAB FUSE BLOCK * W/ ULTRASHIFTVP
10PK
(1013)
CH02_13

BPH4 30JUL12 ADDED ULTRASHIFTVP EFFH 90797D
52778H 10AUG00
AE08052371 008
Figure 74 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps
74
8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9
Figure 75 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights
75
8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION
OIL TEMP. GAUGE, P. 10
Figure 76 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge
76
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

CHAPTER 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGES & WARNING LIGHTS-AMMETER
(4087)
7
J5R(+)
20YL SEE CH02_07
8 DRIVETRAIN
J5R(-) SEE CH02_07
20GN J1939 DATALINK
PAM MODULE 9
20SHLD SEE CH02_07
1
MINI-FUSE
BLOCK
(4001)
6 5A F2-C3
J26D
18TN F2-D3 J14M J14F MAXIFUSE
SEE CH02_03
F2-E3 10RD 8RD BLOCK (4000)
12 GND
J11-GPP (4005)
18WH AMMETER AMMETER
(6332) (9262)
10 A A BATTERY
J26B K26B N26B N26B NEGATIVE
18TN 18TN 14TN 10TN
23 POST
11 22
J26A K26A K26A STARTER
18TN 18TN 10TN
A GROUND
ENGINE/ STUD
AMMETER
DASH (6333)
(4103)

PEC 16JAN01 PRODUCTION RELEASE. A P54304U
P52778H 10AUG00 AE08-52371 11
Figure 77 Gauges and Warning Lights — Ammeter
77
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12
Figure 78 Engine Oil Temperature Gauge With Caterpillar
78
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13
Figure 79 Front Axle Engagement Lamp
79
LIGHTS (CHAPTER 8)
9.1. BACK UP LIGHTS, P. 1

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BACKUP LIGHTS W/MANUAL XMSN
FROM PRIMARY
IGNITION RELAY
SEE CH02_14
14PK
J13S
F1-A1 F1-E1
MINI - FUSE BLOCK
10A
(4001)
F1-B1 F1-F1
18OR
J71
BACKUP
J71AA
18OR T/S SPLICE
(4810)
TRANS/
18OR
J71A
DASH B A
(4705)
16OR
16OR
L71C
L71B
CAB
J11-GA J11-GJ GND
14WH 10WH
(4006)
DASH/
CHASSIS A4 C6
(9700)
N10-G
14WH
A B
BACKUP
A
LIGHT SWITCH CHASSIS GND
14OR
(7500)
N71
B SPLICE PACK
(8803)
N10-GA
12WH
CENTER/REAR
CHASSIS
(9800) 1 12
R10-G
12WH
14OR
R71
LEFT TAIL RIGHT TAIL

LIGHT LIGHT
STOP TAIL (71) (72)
& TURN A E
(9303) A A
S71C
E 14LTBL E
S10-GC
14WH

P52778H 10AUG00 AE08-52372 01
Figure 80 Back Up Lights
80
9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS, P. 2

CHAPTER 8
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEMS - CLEARANCE, MARKER,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK, TAIL, TURN, & STOP LAMPS
HEADLIGHT SWITCH IS
PART OF GAUGE CLUSTER TURN
SEE CHAPTER 7 FOR LEFT FRONT RIGHT FRONT
CLUSTER WIRING. PARK MARKER & MARKER &
TURN LIGHT TURN LIGHT
LEFT FENDER RIGHT FENDER

TURN LIGHT TURN LIGHT
LEFT GUIDE
POST LIGHT
(8150)
A A
M58H M58J
16BN 16BN POST
B M58-GA M11-GD M58-GB B
16WH 12WH 16WH LIGHT
M11-G
GROUND
12WH
M58B
GROUND
14BN
POST RIGHT GUIDE

ADAPTER #1 ADAPTER #2
LIGHT POST LIGHT
(8800) (8801)
(8151)
BACKUP LIGHT 9 12 13 FORWARD
11
T/S SPLICE (4810) CHASSIS
J58AA
12WH
16OR
16OR
J11-G
14BN
(4301)
J56A
(LEFT TURN)
J57A
GND
(4006)
SYSTEM C J11-GJ
J56AA
CONTROLLER 16OR 10WH
(4007) H BACKUP LIGHT
J58A
14BN T/S SPLICE (4810)
T/S SPLICE (4810)
B
T/S SPLICE (4810)
J57AA (RIGHT TURN)

BACKUP LIGHT
16OR
BACKUP LIGHT
COMBINATION
(BACKUP)
B
(BACKUP)
SYSTEM J57J STOP/TURN (4830)

CONTROLLER 16OR (RIGHT)
BLUE (4008) C J56J
16OR BACKUP LIGHT
J11-GA
T/S SPLICE (4810)

14WH
16OR
18OR
16OR
14BN
COMBINATION STOP/
J56B
J68B
J71A
J57B
(BACKUP)
J57BC TURN (4830) (LEFT)
J56BC 16OR CENTER
16OR
CHASSIS
C9 C10 A5 B7 C6 A4 B6 (9700)
N10-GA N10-G N10-G
14WH 12WH
14OR
14OR
N71
N57
CHASSIS GND
N10-GD
N10-GC
SPLICE PACK
16OR
16WH
16WH
16OR
14OR
N57J
N56J
14BN
N56
(8803)
12WH
N68
REAR/CENTER
B C B C CHASSIS
2 4 12 1 3
R10-G
14OR
12WH
14OR
14OR
(9800)
14BN
R57
R56
R68
R71
B D E A C
LEFT MODESTY
STOP TAIL
RT MODESTY
TURN LAMP
TURN LAMP
AND TURN S57B

(9303) C 14LTGN C
S68C
(9316)
14BN
(9315)
B B
S10-GC
E 14WH E
TAIL S71C
A 14LTBL A
TURN/
STOP RIGHT TAIL
LEFT TAIL
LIGHT
LIGHT
BACK (72)
(71)
UP
DVD/RMVD R/L HEADLIGHT U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 26SEP02 C 56507Z
T/S HARNESS, R/L FENDER RELEASE NO. DATE PART NO. SHEET
MARKERS 52778H 22AUG00 AE08-52372 02
Figure 81 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps
81
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS (CONT.), P. 3
CHAPTER 8
LIGHT SYSTEMS - CLEARANCE, MARKER,

PARK, TAIL, TURN, & STOP LAMPS
HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER

SEE CHAPTER 7 FOR CLUSTER WIRING.
W/LIGHTED MIRRORS
ELECT SYSTEM
CONTROLLER
(1601)
CAB
GND
(1852)
18BN
A58S
A11-G
10WH
18BN
A58S
A86M TO RADIO CONN

18LTGN SEE CH03 PG 08
A63-GA
18BN
A58L
20WH
18BN
A58L
W/SUNSHADE
2 9 ROOF/IP
(2000)
2 9 ROOF/IP
(2000)
D58-GC
18BN
D58H
18WH
ELECT SYSTEM
CONTROLLER
(1601)
D58-GL
18WH
18BN
D58T
CAB
GND
18BN
A58S
(1852) SUNSHADE
B A (2007)
A11-G
10WH
A86M TO RADIO CONN

18BN
A58L
18LTGN SEE CH03 PG 08

58-GA
18WH
18BN
18BN
A58L
58A
A63-GA
20WH
2 9 ROOF/IP
(2000)
D58-GA
18WH
18BN
D58H
58-GF
58-GE
58-GB
58-GD
58-GC
18WH
18WH
18WH
18WH
18WH
18BN
18BN
18BN
18BN
18BN
58B
58F
58E
58D
58C
BA BA BA BA BA
CLEARANCE CLEARANCE CLEARANCE

LIGHT (524) LIGHT (522) LIGHT (520)
CLEARANCE CLEARANCE
LIGHT (523) LIGHT (521)
D58-GF
D58-GE
D58-GH
D58-GD
D58-GJ
18WH
18WH
18WH
18WH
18WH
D58M
18BN
18BN
18BN
18BN
18BN
D58P
D58R
D58N
D58L
BA BA BA BA BA
RIGHT MID LEFT

CLEARANCE MARKER CLEARANCE
(2006) (2004) (2002)
RIGHT LEFT
MARKER MARKER
(2005) (2003)

CNA 16MAR04 ADDED SHEET CALLOUT CH03 C 50174W
PG 08.
52778H 25AUG00 AE08-52372 03
Figure 82 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)
82
9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES
LEFT RIGHT
HAZARD
TURN TURN
150 STOP LIGHT

LIGHT #1
6.8V
(1823)
B A
1 2 7
TURN SIGNAL
SWITCH (1810)
W/AIR
STOP
18OR
18OR
18GY
B56A
B57A
BRAKES
B9S
LIGHT
(1814)
B70CA
B9VG
18GY
18OR
B
B
B9VF B9VH
6.8V
6.8V
18GY 18GY
150
150
B70C
A
A
18RD B70CB
18GY
18OR
B9V
18OR
B70C
W/HYD STOP
BRAKES LIGHT #2
DCM (1824)
CONN A1 A2 A4 B9
(1800)
18GY
A9V
20RD
20OR
20OR
A70C
A56A
A57A
20GY
A9H
SYSTEM
19 18 3 33 CONTROLLER
(1600)
NOTE:
ONLY ONE STOP LIGHT SWITCH

USED W/AIR BRAKES, W/TRACTOR

P52778H 10AUG00 AE08-52372 04
Figure 83 Light Systems — Turn Signal and Stop Switches
83
9.5. DOME LIGHT, MAP LIGHT, P. 5

CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DOME LIGHT, MAP LIGHT
CAB FUSE BLOCK

GND (1011)
(1852) SYSTEM CONTROLLER CAB FUSE BLOCK SYSTEM CONTROLLER
C4
/ * BOOSTER CONN GND (1011) / * BOOSTER CONN
(1601) (1852) (1601)
10A
F12 C4 C
C GND
10A
10WH
A11-G
D4 F12 (1552)
18DKBL
A63E
10WH
A63E D4
A11-G
A11-GDX
16WH
18DKBL
A63M A63P
A63-GA
16WH
18WH
18DKBL
A11-GF
A63D
18DKBL 18DKBL
16WH
A11-GF
A11-GDW
18DKBL
A63-GA
18WH
20WH
ROOF
A63D
A11-GDV
18DKBL
18WH
11 10 6
A63N
2 (2000)
18DKBL
16WH
D11-GF
18DKBL
D63E
D63D
ROOF DRIVERS SIDE PASS SIDE

(2000) 11 10 6 2 A B A B
CTSY LIGHT CTSY LIGHT
CONSOLE/ (1553) (1554)
B C D ROOF
(2502) W/ COURTESY LIGHT
* W/ MXT
18DKBL
18DKBL
16WH
C11-GF
C63D
C63E
11 10 6 2 ROOF 11 10 6 2 ROOF
(2000) (2000)
DOME
18DKBL
18DKBL
D63-GA D63-GA
18DKBL
D63E
D63E
A C LAMP
D63D
18DKBL
18WH 18WH
D63D
(2116)
18DKBL
18DKBL
D63K
D63-GH
18WH
18DKBL
18DKBL
D63-GH
D63L
16WH
18WH
D11-GF
16WH
D11-GF
D63M
D63L
REAR REAR
18DKBL
18DKBL
18DKBL
D63N
D63C
18DKBL
D63C
DOME DOME
D63J
LIGHT B C A B C A
DOME LIGHT
(2115) (2115)
LIGHT
* W/ MXT
B C D
B C D
CONSOLE/
DOME /
ROOF CONSOLE/
READING LT
(2502) REAR ROOF
B C F COMPASS/
DOME (2502)
TEMP REAR
LIGHT
(2117) DOME
LIGHT
TRAVEL CREW CAB EXTENDED CAB
CONSOLE/ROOF CONSOLE /
(2502) CONSOLE/ROOF
ROOF B C D
MAP (2502)
B C D (2502)
LIGHT
B C D
16WH
C11-GF
16WH
C11-GF
18DKBL
16WH
C11-GF
18DKBL
C63D
C63E
18DKBL
C63D
18DKBL
MAP
C63D
C63-GE
18WH
18DKBL
C63-GE
C63E
18WH
18DKBL
LIGHT
C63E
B C F B C F
B A C DOME/READING DOME/READING
DOME COMP/TEMP COMP/TEMP
DOME LAMP
LIGHT W/ PREMIUM (2117) (2117)
(2116)
TRIM W/PREMIUM TRIM W/PREM TRIM & CB
W/STD TRIM &CB

CNA1 31MAR09 ADDED MXT EFFECTS D 61817B
52778H 25AUG00 AE08052372 005
Figure 84 Dome Light, Map Light
84
9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT
W/PTC CAB
NOTE:
SWITCHES SHOWN W/DOORS OPEN SYSTEM

CTRLR 25 3
(1600)
18GY
A9H
18DKBL
A63A
18GY
A9L
ROOF
(2000) 3 14
18DKBL
18WH
D63A
D9L
W/CREW CAB A B
SYSTEM LEFT DOOR

CTRLR DOME SW
(1600) (2112)
25 3
SYSTEM
W/STD & EXTD CAB
CTRLR
18GY
18DKBL
A9H
(1600)
A63A
25 3
18GY
A9L
18GY
18DKBL
A9H
A63A
ROOF
3 14
(2000)
18DKBL
18GY
D9L
A9L
18GY
D63A
ROOF
(2000) 3 14
18DKBL
18GY
D63A
D9L
18DKBL
18DKBL
18DKBL
18DKBL
D63H
D63K
18GY
18GY
D63J
18GY
18DKBL
18GY
D63B
D9W
D9Y
D9D
18DKBL
D9N
D63H
18GY
D63B
18GY
D9N
D9D
A B A B A B A B
A B A B
LEFT CREW RIGHT CREW LEFT RIGHT

DOOR DOOR DOOR DOOR LEFT DOOR RIGHT DOOR
DOME SW DOME SW DOME SW DOME SW DOME SW DOME SW
(2114) (2113) (2112) (2111) (2112) (2111)

PEC 18JUN01 REVISED CONN 2113. B P54634F P52778H 25AUG00 AE08-52372 06
Figure 85 Dome Light, Map Light (Cont.)
85
9.7. FOG LIGHT AND WORK LIGHT, P. 7

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT
WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED

SEE SWITCH PACK DIAGRAM FOR WIRING.
WORK WORK
LIGHT LIGHT WORK
(9718) (9719) LIGHT
(9720)
SYSTEM
F A A A
CONTROLLER J65 J65* J65*
BROWN 16OR 16OR 16OR
A B B B
(4007) *
J65-G *
J11-GK
16WH 16WH
16WH
J65-G
* "J65" IS "16 BK" W/RH-HDD & SS
"J65-G" IS "J11-GK" W/RH-HDD & SS
GND
J11-GJ (4006)
10WH
12BN
J64A
J11-G
12WH
FWD CHASSIS/
20 13 DASH
(4301)
M11-G
12WH
GROUND
ADAPTER
GROUND
(8800)
M11-GD ADAPTER
12WH (8801)
W/RH-HDD & SS MODELS

M64-G
16WH
16YL
M64
N/RH-HDD & SS MODELS

M64-GA
M64-GA
16WH
M64-GB
16WH
M64B
16YL
16WH
M64A
16YL
RIGHT
LEFT
A B FOG LIGHT A B FOG LIGHT
(8201) (8200)
16 WH
16 WH
14 BK
14 BK

PEC 18JUN01 REV 8201 AND 8200. B P54634F RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 ADDED RH-HDD AND SS. C 55043Z P52778H 22JUN00 AE08-52372 07
Figure 86 Fog Light and Work Light
86
9.8. HEADLIGHTS, P. 8

CHAPTER 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HEADLIGHTS
NOTE:
HEADLIGHTS CONTROLLED BY SWITCH ON

GAUGE CLUSTER THUOUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH07_05 FOR GAUGE
CLUSTER WIRING)
LO BEAM
HI BEAM
ELECT SYSTEM
CONTROLLER
BROWN
G D DIMMER FTP
(4007)
TURN
SIGNAL
SWITCH
(1810)
14YL
J52A
14YL
J53A
J11-G J11-GJ
12WH 10WH
GROUND
3 4 7
STUD
(4006)
18GY
FWD CHASSIS/
B9S
4 5 13 DASH
(4301)
B102A
B52A
20YL
20YL
M11-G
12WH
M52B
14YL
14YL
M53
18GY
B9V
DCM
CONN A7 A8 A4
(1800)
18GY
A9V
GROUND
M11-GD
A102A
12WH ADAPTER
A52A
20YL
20YL
(8801)
GROUND
20GY
ADAPTER
A9H
(8800)
M11-GA
M11-GB
14WH
M52C
M52D
14WH
M53A
M53B
14YL
14YL
14YL
14YL
20 21 3
A C B A C B
ZERO VOLT REF
FLASH TO PASS
SYSTEM
CONTROLLER
HIGH BEAM
(1600)
LEFT HEADLIGHT RT HEADLIGHT

T/S HARNESS (8001) T/S HARNESS (8000)

P52778H 10AUG00 AE08-52372 08
Figure 87 Headlights
87
9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND AUX HEADLIGHTS, AUX PARK,
AUX TURN
J57AA BACKUP LIGHTS

RIGHT FRONT T/S B
16OR T/S SPLICE
J56AA
LEFT FRONT T/S C PACK
16OR
J58A (RIGHT - 4810)
PARK LIGHTS H BACKUP LIGHTS
14BN T/S SPLICE
J53LO
HEADLIGHTS-LOW D PACK/
14YL
(LEFT - 4810)
SYSTEM J64AB
CONTROLLER 32
16YL
HEADLIGHTS-HI G
(4004)
*J53A
14YL
SYSTEM
14YL
J52HI
CONTROLLER CENTER
BROWN J64C CHASSIS
(4007) 16YL CONN
M2-F2 M2-D2 (9714)
M1-A2 M1-C2
86
16OR
86 30
J57A
30 AUX LOW- J68B
AUX HI- B7
BEAM 14BN
BEAM
RELAY
RELAY
(4002) (4002) 87 87A
87A 85 85
16OR
87
J56A
M2-D1 M2-F1 M2-E1
M1-B1 M1-C1 M1-A1
J64-GA
18WH
18WH
14YL
J53B
14YL
14YL
J64-G
J52B
J64HI
J58AA
14BN
J64LO
14YL
GROUND
(4005)
*J52A
J11-GJ 14YL
GROUND
(4006) 10WH
12WH
J11-G
FWD CHASSIS/
DASH
(4301) 13 9 11 12 4 5
AUX FWD/
M52B
DASH
14YL
M53B
14YL
16OR
*M53
M57B
14YL
(4305) A F
12WH
16OR
M56B
M11-G
M52C
M58B
14BN
A
14YL
M53A
C
*M11-GB 14YL
LEFT HEADLIGHT
GROUND 14WH
M11-GB M11-GF TURN SIGNAL
ADAPTER B
14WH 14WH (8001)
(8800) M56C
D
16OR *M56B
M58C 16OR
M11-GD
12WH
E
14BN
M58D
E
14BN
M52D
A
14YL
M53B RIGHT HEADLIGHT
C
GROUND 14YL TURN SIGNAL
M11-GA (8000)
ADAPTER B
14WH
(8801) *M11-GA
14WH
M57C
D
M56D
16YL
M11-GE
14WH
16OR
*M57B
16OR
16LTGN
M57D
M64LO
M58F
14BN
M64HI
14YL
14YL
SNOW * W/ MXT
PLOW
(8102) A B C D F E
U00EDL2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 31MAR09 ADDED MXT EFFECTS E 61817B
52778H 22JUN00 AE08052372 009
Figure 88 Aux. Headlights, Aux. Park, Aux Turn
88
9.10. PANEL LIGHTS, P. 10
CHAPTER 8
PANEL LIGHTS
NAVISTAR, INC.
OPTIONAL GAUGE
PACK RADIO CONN #1 HVAC CONTROL
(1510-4) (1300-F) CH3_08 (1200-A12)
CH11_01
18DKBL
A62S
18DKBL
18DKBL
A62E
A62A
SWITCH PACK
(1101-C)
18DKBL
A62C
CAB FUSE BLOCK

(1011)
TO CLUSTER
DIMMER OUTPUT A62
F9
CH7_05 18DKBL
C1 D1
A62M
PANEL LIGHT 18DKBL
BUSBAR 5A
(1002)
A
A62N
16DKBL
A62L AUTOSHIFT SELECTOR (WTEC)

18DKBL (420A-U) CH10_03
B
A62J
18DKBL EATON AUTOSHIFT SELECTOR
(7905-B3) CH10_07
AUX TRAILER
BUSBAR
A62KB
18DKBL SOCKET SWITCH
(1006) CH9_38
A62 DATA LOGGING INDICATOR

16DKBL (1007) CH3_35
W/ AWARE
C
A62P SNOW VALVE SWITCH
18LTBL (1901-8) CH5_03
A62KA AUX TRAILER

18DKBL SOCKET SWITCH
(1005) CH9_39
D
A62D DOOR / IP MIRROR
18LTBL (3000-E) CH3_07
E
A62R HORN SWITCH
18DKBL (1018-8) CH3_06
F
A21B ETHER START
16TN (1010-8) CH5_02
PREMIUM ROOF
G (2503-3) DOME / READING LIGHT
A62F C62F
COMPASS / TEMP UNIT
18DKBL 18DKBL
(2117-E) CH3_03
H
A62T START SWITCH LIGHT
18DKBL (1105M-8)
J
A62BUA BLACKOUT TRUCK LIGHTS
16DKBL CH8_15

NRA1 22SEP14 ADDED CURCUIT A62BUA G 92750A
52778H 21JUN00
AE08052372 010
Figure 89 Panel Lights
89
CHASSIS ACCESSORIES (CHAPTER 9)

10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1
Figure 90 Air Dryer and Heated Drain Valve
90
10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2
Figure 91 Antilock Brake System (ABS), Air
91
10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3
Figure 92 Antilock Brake System (ABS), Air, Traction Control
92
10.4. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3A
93
10.5. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3B
94
10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4
Figure 95 Antilock Brake System (ABS), Hydraulic
95
10.7. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

CHAPTER 9
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS), HYDRAULIC
RIGHT FRONT LEFT FRONT LEFT REAR RIGHT REAR

WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR
18BK
18BK
18BK
18BK
18BK
18BK
18BK
18BK
(8503) 1 2 1 2 (8502) (9506) R94M 1 2 1 2 (9505)
R94P
18BK
18BK
R94N
R94R
18BN
18BN
M94M
M94L
18BK
M94N
18BN
M94P
18BK
18BN
SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04
FWD CHASSIS/
DASH
14 15 6 7
(4301)
J94HM
J94HT
J94HU
J94HN
18GY
18GY
18GY
18GY
SEE CH09_04
SEE CH09_04
SEE CH09_04
SEE CH09_04

P52778H 10AUG00 AE08-52373 05
Figure 96 Antilock Brake System (ABS), Hydraulic (Cont.)
96
10.8. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6
Figure 97 Antilock Brake System (ABS), Hydraulic (Cont.)
97
10.9. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7
Figure 98 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights
98
10.10. BRAKE SYSTEM, HYDRAULIC, P. 8
Figure 99 Brake System, Hydraulic
99
10.11. FUEL TRANSFER PUMP, P. 9
Figure 100 Fuel Transfer Pump
100
10.12. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10
Figure 101 Back of Cab Body Builder and Trailer Stop, Tail, Marker
101
10.13. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,
P. 11
CHAPTER 9
BODY BUILDER AND TRAILER TURNS,CENTER
PIN ABS, CENTER PIN AUX
MINIFUSE
BLOCK
(4001) GND
25A (4006)
F2-A3 F2-B3 J72 J72-G
12OR 18WH
J14M F2-E3 R3-1 R3-2
10RD 30 86
TRAILER AUX
CENTER PIN
(4003)
16WH
*J11-GM
87A 87 85
8WH
J11-GH
R3-4 R3-5 PASS THRU
MINIFUSE FROM AUX
(1701-12)
BLOCK J72A J72B SWITCHES
CH9_12
(4001) 12OR 18OR CH09_18,19
F2-G2 F2-H2 *J56-GH
*J14T J56T 16WH
12RD 12OR J56-GH
15A 18WH
F2-F2 M2-A4 M2-A3
J14T
10RD F2-E2 30 86
15A TRAILER
F2-D2 LEFT W/ STANDARD TURNS (AMBER)
F2-C2 TURN SYSTEM
30A (4002)
12OR
LEFT TURN CONTROLLER

J57T
87A
87 85 SPLICE PACK BROWN
J14H M2-C3 M2-C4 (4810)
MEGAFUSE (4007)
4RD J56H J56AA
100A J56C C
CH9_12,13
12OR 16OR 16OR
J73J
CH3_22 J57H
16LTBL J57AA
B
J57C 16OR 16OR
CH9_12,13
12OR RIGHT TURN
M2-F3 M2-F4 SPLICE PACK
W/ EATON VORAD 85 (4810)
87A 87
TRAILER
RIGHT
W/ EOF SOCKET & COMBO
TURN
TURN STOP (RED)
(4002) 30 86 SYSTEM
M2-D3 LEFT COMBO CONTROLLER
M2-D4
TURN STOP BLUE
*J56J
(4850) (4008)
16OR
J56K J56S
C
18WH
J57-GH
16OR 16OR
16WH
*J57-GH
J57K J57J
B
16OR 16OR
RIGHT COMBO
TURN STOP
(4850)
J11-GW
18WH
J72D CENTER PIN DIODE

J94BC
CH9_12,13 18OR CH9_38
10GY
R5-4 R5-2
87A 87 85
TRAILER ABS
CENTER PIN
30 (4003) IGNITION
86
SPLICE PACK
R5-1 R5-5 (4840)
J94UA J13AV
12GY 18PK
* W/ MXT

CNA1 31MAR09 ADDED MXT EFFECTS J 61817B
P52778H 09AUG00 AE08052373 011
Figure 102 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux
102
10.14. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12

BODY BUILDER AND 7-WAY TRAILER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SOCKET BACK OF CAB SOCKET
TRAILER SOCKET #1 GREEN ABS TRAILER

* W/ MXT TRAILER
(9715M) SOCKET 1(9780M) SOCKET
J10A A N70F A N70F RD
10OR 10RD 10RD
MINI FUSE *J70A *N70A
BLOCK 10OR B 10OR B
(4001) J68F N68F N68F
BN
CH9_10 12BN 12BN 12BN
*J68F *N68A
16BN 10BN
C C
TRAILER ABS J94BC N94F N94F BL
CENTRE PIN 10GN 10DKBL 10DKBL
(4003) *J94BC *N94A
CH9_11 10GY 10GY

(9716F) SOCKET 2 (9779F)
MINI FUSE
A A N58F
BLOCK J58F N58F
BK
(4001) 12BN 10BK 10BK
*J56C *N56A
CH9_10 10OR
12OR B B
TRAILER J56C N56F N56F
YL
LEFT TURN 12OR 10YL 10YL
*J58F *N58A
(4002)
16BN 10BN
CH9_11 C C
J57C N57F N57F
GN
TRAILER 12OR 10LTGN 10LTGN
RIGHT TURN *J57C *N57A
(4002) 12OR 16OR
CH9_11
N10F N10A
WH
8WH 8WH
TRAILER SOCKET GREEN ABS TRAILER
GROUND FOC (9717M) SOCKET GND (9778F)
TRAILER SOCKET #1 GREEN ABS TRAILER TRAILER

(9715M) SOCKET 1 (9780M) SOCKET
A N70A A N70B
N70B
CH9_10 10RD RD
10RD 10RD
B N68A B
N68B N68B
CH9_10 BN
10BN 12BN 10BN
C N94A C N94A
CH9_10 BL
10DKBL 10DKBL

(9716F) SOCKET 2 (9779F)
A N58A N58B A N58A
BK
10BK 10BK 12BK
B B
N56A N56B N56A
YL
10YL 10YL 12YL
C C
N57A N57B N57A
GN
10LTGN 12GN 12GN
N10A N10B N10B

WH
8WH 8WH 8WH
TRAILER SOCKET GREEN ABS TRAILER
GND FOC(9717M) SOCKET GND (9779F)
BLACK AUXTRAILER TRAILER

SOCKET 1 (9781M) SOCKET
N70C C N70C
RD
10RD 10RD
A
N68C N68C
BN
12BN 12BN
B
N57C
N57C GN
10LTGN
10LTGN
BLACK AUX TRAILER

SOCKET 2 (9782)
B N58C
N58C
TRAILER AUX BK
10BK 10BK
SOCKET A
N56C N56C
(9733M) YL
10YL 10YL
C
CH9_11 J72A N72C N72C
BL
12OR 12DKBL 12DKBL
N10C N10C
WH
8WH 8WH
BLACK AUX TRAILER
SOCKET GND(9783F)

CNA1 31MAR09 ADDED MXT EFFECTS F 61817B
52778H 15NOV05 AE08052373 012
Figure 103 Body Builder and Trailer Socket Back of Cab Sockets
103
10.15. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND
BODY BUILDER, P. 13

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BODY BUILDER AND TRAILER SOCKET END
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. OF FRAME (EOF) AND BODY BUILDER
GREEN ABS
TRAILER TRAILER
TRAILER SOCKET #1 SOCKET 1 SOCKET
TRAILER SOCKET 1
(9715M) (9715) (9780M)
A N70D A A R70A
CH9_10 J10A N70F R70A
RD
10RD 10RD 10RD 10RD 10RD
B B B
J68F N68D N68F R68A R68A
CH9_10 BN
10BN 10BN 10BN 10BN 10BN
C C C
J94BC N94D N94F R94A R94A
CH9_11 BL
10DKBL 10DKBL 10DKBL 10DKBL 10DKBL
TRAILER GREEN ABS TRAILER
SOCKET SOCKET 1(9780M) TRAILER SOCKET
A BOC & EOF
N70E N70E
RD
10RD 10RD
N68E B N68E
BN
10BN 10BN
N94E C N94E
BL
10DKBL 10DKBL
GREEN ABS TRAILER

GREEN ABS TRAILER
SOCKET 2 (9779F)
SOCKET 2 (9779F)
N50E A N50E N58F A R58A A R58A

BK BK
10BK 10BK 10BK 10BK 10BK
N68E B B B
YL N68E N56F R56A R56A YL
10YL 10YL 10YL 10YL 10YL
C C C
N74E N74E N57F R57A R57A
GN GN
10LTGN 10LTGN 10LTGN 10LTGN 10LTGN
N10E N10E R10R R10A R10A
WH 8WH WH
8WH 8WH 8WH 8WH
TRAILER GREEN ABS TRAILER
GREEN ABS TRAILER
GROUND SOCKET GND (9778F)
SOCKET GND (9778F)
(9717)
N10D
8WH
TRAILER SOCKET #2
(9716F)
A N71BB
J58F N58E INLINE E 7
CH9_10 14OR INLINE TO
10BK 10BK TO BODY TRAILER
J56C B N12BB POLLAK SOCKET
N56E BUILDER F 5
CH9_10 12LTBL RV STYLE GND FOC
10YL 10YL LIGHTING
C TRAILER (9717M)
CH9_11 J57C N57E (4450A) R68
A 6 SOCKET
10LTGN 10LTGN 12BN
(9998)
*J70A * W/ MXT
10OR
J70A A N70D A R70
CH9_10 BRAKES
10RD 10RD 10RD
B B
J68F N68D R68
TAIL LIGHTS
10BN 10BN 10BN
C C
N94D R94 IGNITION OR
CH9_11 J94BC
10GY 10GY ELECTRIC BRAKE
10GY
TRAILER SOCKET #1 TRAILER SOCKET 1 R94 3

(9715M) (9715) 12DKBL INLINE TO
POLLAK RV
N57BC 4 STYLE
14OR
GREEN ABS TRAILER
CENTER N56BC
TRAILER TRAILER 1 SOCKET
CHASSIS 14OR
SOCKET #2 SOCKET 2 (9998)
R10 2
*J58F (9716F) (9779F)
10WH
CH9_10 16BN J58F A N58D A R58
10BK 10BK MARKER LIGHTS
10BK
B B
J56C N56D R56
10YL LT TURN
*J56C 10YL 10YL
CH9_11 12OR J57C C N57D C R57
10LTGN 10LTGN 10LTGN RT TURN
*J57C
12OR 10D REAR CHASSIS R10 TRAILER SOCKET
8WH 8WH GROUND (9724)
TRAILER SOCKET TRAILER GROUND
GND FOC(9717M) (9717)

CNA1 31MAR09 ADDED MXT EFFECTS H 61817B
52778H 05JUL00 AE08052373 013
Figure 104 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder
104
10.16. AIR SOLENOID 4–WAY PACK, P. 14

CHAPTER 9
AIR SOLENOID 4-WAY PACK
AIR SOLENOID
4-PACK
(9736)
B C D E A
18GY
N59M
18GY
18GY
18GY
14GY
N59H
N59K
N59J
N59L
DASH/CENTER
CHASSIS B10 C1 C2 C5 C7
(9700)
14GY
J59E
18GY
18GY
18GY
18GY
J59C
J59D
J59A
J59B
SYSTEM 31 24 22 30 A
CONTROLLER
SOLENOID POWER
SYSTEM
AIR SOLENOID 1
AIR SOLENOID 2
AIR SOLENOID 3
AIR SOLENOID 4
(4004) CONTROLLER
(BLUE)
(4008)

JKP 11JAN02 REV 4004 LABEL IDENT. B 55043Z P53778H 05JUL00 AE08-52373 14
Figure 105 Air Solenoid 4–Way Pack
105
10.17. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED

CONTROLLER, P. 15
Figure 106 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller
106
10.18. HYD POWER PARK, P. 16

CHAPTER 9
CHASSIS ACCESSORIES - HYD POWER PARK
DIAGRAM NOT AVAILABLE

P52778H 10JUL00 AE08-52373 16
Figure 107 HYD Power Park
107
10.19. AIR SUSPENSION, P. 17

CHAPTER 9
CHASSIS ACCESSORIES - AIR SUSPENSION
MINI FUSE BLOCK

(4001)
FROM PRIMARY
F1-E4
IGNITION RELAY J13T F1-C4 GND
14PK
CH02_14 5A (4006)
F1-D4
16GY
J61
J61-G
18WH
AIR SUSPENSION
DUMP A B
(4098)
**
**
*
AIR SUSPENSION
DUMP VALVE
* (9870)
**(9871)
* 4X2 NOTE: 2ND AIR SUSPENSION SOLENOID

(9870-A N61A / 18 GY) IS IN AIR SOLENOID PACK
(9870-B N61-GA / 18 GY) SEE CH09_14
CH09_15
** 6 X 4
(9871-A N61AA / 18 GY)
(9871-B N61-GB / 18 GY)

PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
JKP 11JAN02 ADDED NOTE,9870 & 9871. B 55043Z P52778H 10JUL00 AE08-52373 17
Figure 108 Air Suspension
108
10.20. AUX. TRAILER, ACC CONTROLLED, P. 18
Figure 109 Aux. Trailer, Acc Controlled
109
10.21. AUX. TRAILER, BATTERY CONTROLLED, P. 19
Figure 110 Aux. Trailer, Battery Controlled
110
10.22. LIFT AXLES (NON-STEERABLE), P. 20
Figure 111 Lift Axles (Non-Steerable)
111
10.23. LIFT AXLES (STEERABLE), P. 21
Figure 112 Lift Axles (Non-Steerable)
112
10.24. AIR ACTUATED PARK BRAKE, P. 22
Figure 113 Air Actuated Park Brake
113
10.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23
Figure 114 Antilock Brake System, WABCO Air
114
10.26. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24
Figure 115 Antilock Brake System, WABCO Air
115
10.27. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25
Figure 116 Lift Axles, With Non-Steerable for SS Models
116
10.28. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26
Figure 117 Fuel / Water Separator With 12VDC Fuel Preheater
117
10.29. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27
Figure 118 Electronic Trailer Brake Accommodation
118
10.30. LECTRASHIFT ACCOMMODATION, P. 28
Figure 119 Lectrashift Accommodation
119
10.31. AUXILIARY 40 AMP CIRCUIT, P. 29
Figure 120 Auxiliary 40 Amp Circuit
120
10.32. HOURMETER, CUSTOMER MOUNTED PTO, P. 30
Figure 121 Hourmeter, Customer Mounted PTO
121
10.33. REMOTE START/ STOP, P. 31
Figure 122 Remote Start/ Stop
122
10.34. LIFT AXLE WITH 14RAR, P. 32
Figure 123 Lift Axle with 14RAR
123
10.35. LIFT GATE, P. 33
Figure 124 Lift Gate
124
10.36. LIFT AXLE MULTIPLEX, P. 34
SYSTEM
ZERO VOLT REF

CONTROLLER
(4004)
5V OUT
12V IN
18GY
J6A
18GY
J9A
5V REF
(4820)
GND
(4830)
18GY
J6H
18GY
J61C
18GY
J9M
LOAD
INDICATOR
(9860)
18GY
N6H
18GY
18GY
N61C
N9M
LOAD
INDICATOR
(9865M)
18GY
R6H
18GY
18GY
R61C
R9M
B
A
SUSPENSION
TRANSDUCER
(9830)
Figure 125 Lift Axle Multiplex
125
TRANSMISSIONS (CHAPTER 10)

11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ALLISON GEN4 LCT TRANSMISSION OR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ALLISON 1000, 2000, 2400)
BACKUP LAMP PRIMARY
I6-EGR ENGINE RELAY (WTEC) IGNITION RELAY
WIRING SHOWN (4002) CH2_14
FOR V8 SEE J71#165 M1-D1
BACKUP LAMP T/S
86
180R
85
CH6_04 M1-F2 SPLICE PACK
/ *CONN BODY LOCK
ECM2 K92#141 (4810)
87
8
14PK
J13S
(6020) 18TN M1-F1 J71B
MINI FUSE
BLOCK M1-D2 180R
180R
J71H
(4001)
30
IGNITION
87A
J13CW J13S MINI FUSE
RELAY
10PK 14PK F1-E1 BLOCK
CH2_14 F1-E1
10A (4001)
J71J
J13W
14PK
F1-A1 F1-B1 180R F1-B1 F1-A1

10A
PASS THRU
XMSN
F1-G2
CH9_22
BULKHEAD
(7350)
F1-E2
41 K92#176
MINI FUSE 76 24
DASH / TRANS 18YL
BLOCK 10A
(4001) (4705) K92#134
34 23
13 K13#165 18WH
F1-H2
65
18TN *K92#173
*K92#165 18DKBL
J13M 18TN
PASS THRU K92#173
18PK 73 22
AT DASH 18LTBL
*K13M4
(1701) 18YL K92#153
53 21
18YL
10 G
TRANSMISSION ECU (7151&R)

A92AG K13#163 K92#114
63
18TN 18YL 14 18GY 20
COLUMN
MOUNTED A92AF 9 J44L F W/WHLCHR LIFT
*K92#174
SHAFTER 18TN 18GY 18DKBL
CONN 35 J92#110 C
A123 L92#142
(1828) 18TN 18WH 42 K92#174
18PK 74 19
CH10_01A *J92#142 18LTBL
18WH N/BODY BUILDER K92#138
A110 37 J92#128 B 38 18
18OR
18YL 18TN
K92#136
36 17
TRANSMISSION
DASH / TRANS 18OR
K92#103
K92C101
(*4705F3 / 4712F)
18YL
18LTBL
K92#171
L92B103
71 16
18YL
18YL
K92#155
VIW C / *CONN 55 15
18WH
BODY LOCK
(7205M / *7906F) *K92#111
18OR
K92C103 K92#103
A 3 K31#111
18YL 18YL 11 14
K92#143 18OR
B 43
18LTB K92#177
*K92#143 77 11
18LTGN
18DKBL K92#150
CAB FUSE C 50 K92#178
18PK 78 10
BLOCK K92#105 18WH
(1012) H 5
18OR
K92#158
K92B101 K92#101 58 9
18LTGN
E 18LTBL 18TN 1
K92#101 K92#154
18LTBL 54 8
*K92#101 18TN
18DKBL K92#179
K92#123 79 7
F 23 18PK
18LTGN
K92#145 K92#157
G 45 57 18WH 6
18OR
K47C125 K47#125 K92#117
D 25 17 4
18TN 18TN 18LTBL
W/BODY BUILDER *K92#117

L47B125
18LTBL
18TN
K92#151
K47#125 N/BODY BUILDER 51 3
18WH
18TN
K92#133
10 33 18YL 2
ECM2 K92#152
(6021) 52 1
* W/ MXT 18LTGN
U00DLCK CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 31MAR09 ADDED MXT EFFECTS L 61817B
52778H 10AUG00 AE08052374 001
Figure 126 Allison LCT Transmission or Allison 1000, 2000, 2400
126
11.2. ALLISON MD TRANSMISSION, P. 2
Figure 127 Allison MD Transmission
127
11.3. ALLISON MD TRANSMISSION (WTEC), P. 3
Figure 128 Allison MD Transmission (WTEC)
128
11.4. ALLISON MD TRANSMISSION (CONT.), P. 4
Figure 129 Allison MD Transmission (Cont.)
129
11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5
Figure 130 Transmission, WTEC MD W/Auto Neutral
130
11.6. EATON AUTOSHIFT TRANSMISSION, P. 6
Figure 131 Eaton Autoshift Transmission
131
11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7
Figure 132 Eaton Autoshift Transmission (Cont.)
132
11.8. EATON LIGHTNING TRANSMISSION, P. 8
CHAPTER 10
EATON LIGHTNING TRANSMISSION
(4001)
TRANS OIL TEMP 2 K31-GD
SENSOR 16TN
(7703)
G2
1
A4
A1
K31D
16TN
F2
F1
F1
DASH/TRANS
H2
B4
B1
(4713)
REAR STOP TAIL

K CENTER
BACKUP LIGHT CHASSIS & TURN
CHASSIS
(7503) (9800) (9303A)
J (9700)
B K71E H J71E A4 N71 1 R71 A

16OR 16OR 14OR 14OR
A K71D G J71D
16OR 16OR
F J3AB(-) J1708/J1587
16GY 5V SPLICE
E J3AA(+) (4820)
16DKBL
A1 K14AA D J14AA
16RD 16RD
A2 K3AA C J11-GC
16DKBL 16WH BOTTOM DASH
A3 B GROUND
K11-GB J11-GB
(4005)
16WH 16WH
B1 K13AA A J13AA
16PK 16PK
B2 K3AB
16GY
B3 K11-GC
16WH
C1 K5E(+) K5D(+) A
18YL 18YL
LIGHTNING ECM
C2 K5E(-) K5D(-) B
120 ohms
18GN 18GN
C3 C
(7106)
D1 K47R A J1939 TRANS
16GY RESISTOR
D2 B (7107) HDD OR (7801) V8/I6-EGR
K47S
16GY
D3
E1 EATON SPEED W/V8 OR I6-EGR ENGINES

SENSOR
E2 (7612) 8
K5A(-)
18GN
E3 7 DASH CONNECTION
K5A(+) (4103)
18YL
F1
F2
F3 K5B(-) 13
K5C(-)
18GN 18GN ECM 2
K92EC
K92EB
K92EA
K5B(+) 12 (6020)
16TN
16TN
K5C(+)
16TN
18YL 18YL
SHIFTER
JUMPER
(7105)
10 K5B(+) A
B TRUCK SPEED
18YL
9 B SENSOR
K5B(+)
C (7613)
18YL
A ECM 2
(6021)
W/CAT C10, C11, C12 & C13

ENG/TRANS ENGINES
(7800)
K47 A A
SEE CH06_05 L47T TRUCK SPEED
16GY 16GY SENSOR
K47A B B (7613)
SEE CH06_05 L47U
16GY 16GY
C
E
K5AE L5C(-)
SEE CH06_05
18GN 18GN
K5U D L5C(+)
SEE CH06_05 18YL 18YL

CNA 12SEP03 CHANGED FORMAT D 58774T
55043Z 20DEC01 AE08-52374 08
Figure 133 Eaton Lightning Transmission
133
11.9. ALLISON HD TRANSMISSION, P. 9
CHAPTER 10
TRANSMISSION, ALLISON HD
TCM
BULKHEAD CLEAN
BATT ECM
ECU "V" CONN CONN NEGATIVE
(7214) FEED
GRAY (7202F) (7104F) (9260)
BATTERIES
17 27 B
L92B143 L92F143 L92#143 N92-G N14-GA
BATTERY GROUND 16TN 10WH
18TN 10TN 10WH
28 B
32 L92C143 L92E143
BATTERY GROUND 18TN 16TN
10A N14AZ
1 21 A 10RD
L92B136 L92F136 L92#136 N92A N14BB
BATTERY POWER 18TN 16TN 10RD
10TN 10RD
22 ECM B B A
16 L92C136 L92E136
BATTERY POWER 16TN POSITIVE TRANS ECU
18TN
(9261) FEED FUSE
(9255)
VIW A
(7205)
31 19 L92#161
L92#161 L92B161
SIGNAL RETURN 18TN 18TN SIGNAL RETURN
18TN
18 24 A
L92#125
GENERAL PURPOSE OUT 4 L92#125 GENERAL PURPOSE OUT 4
18TN 18TN
25 D
5 L92#167 L92#167
GENERAL PURPOSE OUT 8 18TN 18TN GENERAL PURPOSE OUT 8
26 F
19 L92#105 L92#105
GENERAL PURPOSE OUT 5 18TN
GENERAL PURPOSE OUT 5
18TN
29 G
29 L92#137 L92#137
GENERAL PURPOSE IN 7 18TN 18TN
GENERAL PURPOSE IN 7
H
VIW C
30 (7206)
11 L92#155 L92#155
GENERAL PURPOSE IN 1 18TN GENERAL PURPOSE IN 1
18TN
30 31 A
L92#117 L92#117
GENERAL PURPOSE IN 8 18TN 18TN GENERAL PURPOSE IN 8
B
L92C161 SIGNAL RETURN
18TN C
13 L92#118
33
GENERAL PURPOSE IN 3 L92#118 GENERAL PURPOSE IN 3
18TN 18TN
12 34 D
L92#153 L92#153
GENERAL PURPOSE IN 2 18TN
GENERAL PURPOSE IN 2
18TN
2 35 E
L92#114 L92#114
GENERAL PURPOSE OUT 1 18TN GENERAL PURPOSE OUT 1
18TN
22 36 F
L92#112 L92#112
GENERAL PURPOSE OUT 3 18TN
GENERAL PURPOSE OUT 3
18TN
G
TCM ENG/XMSN
BULKHEAD C (7800) CRANK INHIBIT
CONN (4002)
(7214) N/AUTO NEUTRAL
M1-D3
L17AB
GND
18PK
J17-GR1
(4005)
86
M1-F4 18PK
6 L92#123
41 L17A 14
L17AA J92C123
NEUTRAL START TO PDC 18TN 18PK 18PK 18TN
85
DASH PASS THRU

87
M1-F3 (4014)
M1-D4 14 A17 CH02_15
J17 18PK
18PK TO KEY SWITCH
87A
30
J17SA
TO STARTER
18PK RELAY R12-5
CH10_13
BACKUP LAMP
RELAY (W TEC) FROM PRIMARY
M1-D1
(4002) IGNITION RELAY
4 13 13
REVERSE WARNING L71#113 L71#113
J71#113 CH02_14
86
18OR 18OR
18OR
M1-F2 BACKUP LAMP
T/S SPLICE PACK
85
TRANS/DASH (4810)
(4705)
87
M1-F1 J71B
18OR
14PK
J13S
M1-D2
MINI FUSE
87A
30
18OR
J71H
BLOCK (4001)
10A F1-E1
J71J
J71HJ
18OR 18OR
F1-B1 F1-A1

CNA 11MAR04 N92A WAS N92-G & N92-G WAS B 59169P
N92A.
57989M 18FEB03 AE08-52374 09
Figure 134 Allison HD Transmission
134
Figure 135 Allison HD Transmission (Cont.)
135
Figure 136 Allison HD Transmission (Cont.)
136
11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12
Figure 137 Allison HD Transmission With Auto Neutral
137
11.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13
Figure 138 Allison HD Transmission With Auto Neutral and with 0013WUA
138
11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14
Figure 139 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI
139

EFFECTS, P. 15
RESISTANCE OUT
(422)
RESISTANCE B
MODULE C
BULKHEAD
CONNECTOR
RESISTANCE (4014)
3 MODULE IN 29
2 (421)
1 A 48
5 B
CH10_16
46
6 D 45
4
C 24
47
RETARDER
REQUEST
(423)
1 2
SHIFT RETARDER
B
SELECTOR ON RELAY
(420F) GND (1013)
A
(1003)
RETARDER
LIGHT
87A
30
E3 F4
87
D4
86
D3
85
B
A
RETARDER
ON LAMP IGNITION FUSE
(1013-D1)
(425)
Figure 140 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
140

EFFECTS, P. 16
CHAPTER 10
TRANSMISSION RETARDER CONTROLS WIRING
W/MD XMSN, HARD WIRED EFFECTS
TRANS/DASH
PASS THRU CONN
(BULKHEAD (4705)
CONN)
(4014)
J92#163 K92/163 ALLISON
18TN 18TN ECU "S"
J92#135 K92/135 CONN
18TN 18TN (7204)
J92#164 K92/164
18TN 18TN
J92C124 K92C124
18TN 18TN
ALLISON
ECU "T"
K92A124 CONN
18TN (7203)
K92/125
ALLSION
J92#125 ECU "V"
18TN 18TN CONN
J92D161 K92D161 K92/161 (7202)
18TN 18TN 18TN
K92C161
K92B161
K92B124
18TN
18TN
18TN
XMSN WTEC WTEC

BULKHEAD VIEW A VIEW C
(7200) (7205) (7206)

CNA 06FEB04 CONN 4014 29 WAS 3, 48 WASA18, 59102U
46 WAS 29, 24 WAS 46; J92*XXX ;
WAS J92/XXX 4 PLACES. 58928U 29SEP03 AE08-52374 16
Figure 141 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects
141
AIR CONDITIONING (CHAPTER 11)

12.1. HVAC SYSTEMS, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 11

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEMS
NAVISTAR, INC.
5A
CAB FUSE
HVAC A75C BLOCK
HVAC CONTROL HEAD
CONTROL 18LTGN (1012)
F1 E1
(1200) F19 CH2_12
A73B
16LTGN 5A CAB FUSE
SW IGN A1 BLOCK
A77
(1011)
BATTERY A2 20LTGN D2 C2
CH2_02
A75A F10
PASS PNL DUCT TEMP SEN A3 20LTGN
CC5B(+) CC5AN(+) 7
AC REQ OUTPUT A4 18YL 18YL SYSTEM
8
CONTROLLER
PASS TEMP REF A5 (1600)
34
CC5B(-) CC5AP(-)
PASS TEMP RETURN A6 18GR 35
18GN
OAT RETURN A7 *A62A
16LTBL #A62
OAT A8 16DKBL CLUSTER
A62
A62A 1
DIAGNOSTICS A9 18DKBL (1500)
18DKBL
PASS FLR DUCT TEMP SEN A10 FAN SWITCH
PASS *A62C
A73D THRU 16LTBL (1010-7)
BLOWER FAN CNTRL A11
16LTGN (1701) CH5_05
PANEL DIM I/P A12
15 A
A74 J74
RECIRC MOTOR + B1
18LTGN 18LTGN HVAC
RECIRC MOTOR - B2 16 RECIRC
MOTOR
A74A J74A F
PASS DUCT TEMP RETURN B3 (4017)
18LTGN 18LTGN
DRIVETRAIN J1939 (+) B4
DRIVETRAIN J1939 (-) B5 WITH AC OR RECIRC

A74-G
GROUND B6
18WH
HVAC BLOWER HOUSING ASSEMBLY
TEMP SEN #2 + B7
(1211)
TEMP SEN #2 - B8
A
A
MODE DOOR MOTOR + A74B
B9
18LTGN
A74C B
MODE DOOR MOTOR - B10
18LTGN
B
A74D C
TEMP SEN MOTOR 1 + B11
18LTGN
A74E D
TEMP SEN MOTOR - B12
18LTGN MODE
E
ACTUATOR
F
A
PASS THRU G
(1701) A103A
CH11_02 18LTGN
A75D H
B
18LTGN
PASS THRU J
A104A
(1701)
18LTGN
A11-GA
CH11_02 K
A75E
10WH
TEMP
18LTGN ACTUATOR
A
ELECTRONIC
B C GND SPLICE
(4830)
B
CAB FUSE 30A

BLOCK A14G
(1011) 12LTGN
G1 H4 BLOWER
CH2_02 F4
12 34 5 6 MOTOR
LPM
* W/ MWM ENGINE
GND GND (1220)
(1851) (1003)
# W/ MXT

1653 25JUN13 ADDED HVAC EFFECTS H 92114R
52778H 10AUG00
AE08052375 001
Figure 142 HVAC Systems
142
12.2. AIR CONDITIONING (ONLY), P. 2
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 11

AIR CONDITIONING
NAVISTAR, INC.
V8-AVNT ENGINE
* W/ MXT
A K77-G GND
16WH (6204)
ENGINE / DASH
B K77A (4103-20) J77B SYSTEM
G CONTROLLER
16LTGN 16LTGN
BLUE
(4008)
A/C CLUTCH / *FREON
COMPRESSOR
(6200)
SPLICE BLOCK
I6-HEUI ENGINE (6704) K10-GA
18WH GND
A K77-G K10-G K10-GB (6302)
18WH 18WH 14WH
ENGINE / DASH
B (4103-20) J77B SYSTEM
K77A
G CONTROLLER
16LTGN 16LTGN
BLUE
A/C CLUTCH (4008)
(6200)
I6-EGR ENGINE SPLICE BLOCK

(6704)
A K77-G K10-GB GND
18WH 14WH (6302)
ENGINE / DASH
B (4103-20)
K77A J77B
G
16LTGN 16LTGN SYSTEM
CONTROLLER
A/C CLUTCH BLUE
(6200) (4008)
ZERO VOLT
REF SPLICE / *ELECTRONIC
GROUND SPLICE SYSTEM CONTROLER
PASS THRU (4004)
(4830)
(1701) K9A
26
18GY
PASS THRU A103A 22 K103A

18LTGN 18LTGN 7
(1701)CH11_01
23
PASS THRU A104A K104A
6
(1701)CH11_01 18LTGN 18LTGN
K6A
27
18GY
8
FWD CHASSIS
(4301)
A M9 8 J9Y
20GY 20GY
AC PRESSURE B 24
M6 J6E
TRANSDUCER
20GY 18LTGN
(8602) C M77 23 J77C
20LTGN 20LTGN
* W/ MXT
DASH
CONN ZERO VOLT SYSTEM
(4103) REF SPLICE CONTROLLER
(4830) (4004)
A K9Y 22 J9A
J9Y 26
AC PRESSURE 16GY 20GY 18GY
B K6E 23 J6E J6A
TRANSDUCER 27
16GY 18LTGN 18GY
(8602) C K77C 21 J77C
5 VOLT REF
16LTGN 20LTGN
SPLICE
(4820)
8
W/RH-HDD AND SS MODELS

1653 25JUN13 ADDED HVAC EFFECTS J 92114R
52778H 10AUG00
AE08052375 002
Figure 143 Air Conditioning (Only)
143
12.3. AUTOTHERM SYSTEMS, P. 3
PRE OCT 2002 MODELS HVAC CONTROL HEAD

(1200)
(F20)
F6
5A
SEE CH02_12
E2
F2
P4 HVAC
(1210)
K1
87A
30
+ BATTERY 87
86
P6
85
REFERENCE AUTOTHERM W IRING
CUT CIRCUIT A75D AT FUSE F20.

AFTER OCT 2002 MODELS TAPE CUT END STILL ATTACHED
TO F20. TAKE REMAINING WIRE
HVAC CONTROL HEAD
AND CRIMP TO A75C AND PLUG (1200)
F19 INTO CONNECTOR P4 - 9 AS
SHOWN.
5A
SEE CH02_12
E1 F1
P4 HVAC
(1210)
K1
87A
30
+ BATTERY
87
86
P6
85
REFERENCE AUTOTHERM W IRING
Figure 144 Air Conditioning (Only)
144
CONNECTOR COMPOSITES (CHAPTER 12)

13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1

CHAPTER 12
CONNECTOR COMPOSITES - MATING VIEW SHOWN
AUXILIARY POWER (10M)

(LOCATED IN INSTRUMENT PANEL)
CONNECTOR - 1661197C1
CIGAR LIGHTER TYPE
CAV CIR GAUGE COLOR TERM

B A A86M 14 LT GN 3534167C1 A
B A86-GA 14 WH 3534167C1
A B
TWO POST TYPE

A A86M 14 LT GN 1661209C1
A A86N 14 LT GN 3534167C1
B A86-GA 14 WH 1661209C1
B A86-GB 14 WH 3534167C1
LEFT TAIL LIGHT (71) RIGHT TAIL LIGHT (72)

(LOCATED AT TAIL LIGHTS) (LOCATED AT TAIL LIGHTS)
CONNECTOR - 1661375C2 CONNECTOR - 1661375C2

E BODY LOCK - 1661376C1 E
BODY LOCK - 1661376C1
D PLUG - 0587579C1 PLUG - 0587579C1 D
C C
B B
A A
STOP & TAIL LIGHT TO LIGHT STOP & TAIL LIGHT TO LIGHT
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A S71C 14 LT BL 2033816C1 0589391C1 A S71C 14 LT BL 2033816C1 0589391C1
B S68C 14 BN 2033816C1 0589391C1 B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LT GN 2033816C1 0589391C1 C S57B 14 LT GN 2033816C1 0589391C1
D PLUG - - - - D PLUG - - - -
E S10-GC 14 WH 2033816C1 0589391C1 E S10-GC 14 WH 2033816C1 0589391C1
CLEARANCE LIGHT
(345F)
(LOCATED IN ROOF OF CAB)
A
B

A 58A 18 BN 1661261C1
B 58-GA 18 WH 1661261C1
U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10M WAS 10. 345F WAS B 56507K
345. RMV'D CHART (72)

P52778H 28JUN00 AE08-52376 01
Figure 145 Connector Composites (10M), (71), (72), (345F)
145
13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2

CHAPTER 12
SHIFT SELECTOR (420F) SHIFTER (420M)

(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
CAV CIR GAUGE COLOR TERM CONNECTOR - 3525872C1

A A170 18 OR 3517243C1
B A171 18 LT GN 3517243C1
CONNECTOR - 3522536C91 PLUG - 2025431C1
C A172 18 DK BL 3517243C1
BODY LOCK - 3518287C1 D A173 18 YL 3517243C1
CAV CIR GAUGE COLOR TERM SEAL
PLUG - 3518314C1 E A174 18 TN 3517243C1
A PLUG - - - -
L - - - - E
F
B A62-GC 18 WH 1661875C1 1661872C1
M A175 18 LT GN 3517243C1
D
C A92VA 18 PK 1661875C1 1661872C1
N A124 18 PK 3517243C1
S K C D 128D 18 YL 1661875C1 1661872C1
W R J D P A143D 18 GY 3517243C1
B
E A123 18 PK 1661875C1 1661872C1
V P H C R A136D 18 PK 3517243C1
A F A110 18 YL 1661875C1 1661872C1
U N G B G
S A180 18 DK BL 3517243C1
T M F A
H G A92AF 18 TN 1661875C1 1661872C1
T A186 18 DK BL 3517243C1
L E H A92AG 18 TN 1661875C1 1661872C1
U A62L 18 DK BL 3517243C1
V A188 18 DK BL 3517243C1
CLEARANCE LIGHT (520) CLEARANCE LIGHT (521)

(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)
BODY LOCK - 1661263C1 BODY LOCK - 1661263C1
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
A A A 58C 18 BN 1661261C1
A 58B 18 BN 1661261C1 B
B
B 58-GB 18 WH 1661261C1 B 58-GC 18 WH 1661261C1
CLEARANCE LIGHT (522) CLEARANCE LIGHT (523)

(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)

BODY LOCK - 1661263C1 BODY LOCK - 1661263C1
A A 58D 18 BN 1661261C1 A 58E 18 BN 1661261C1
A
B B B 58-GE 18 WH 1661261C1
B 58-GD 18 WH 1661261C1
CLEARANCE LIGHT (524)

(LOCATED IN SUNSHADE)

A A 58F 18 BN 1661261C1
B B 58-GF 18 WH 1661261C1

REF 420F WAS 420A. B 56507K PART NO.
REL EASE NO. DATE SHEET
REF 420M WAS 420B. P52778H 31MAY00 AE08-52376 02
Figure 146 Connector Composites (420F), (420M), (520), (521), (522), (523), (524)
146
13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3
CHAPTER
INTERNATIONAL TRUCK AND ENGINE CORPORATIONELECTRICAL CIRCUIT DIAGRAM 12
PANEL LIGHT ADAPTER (1002) GROUND ADAPTER (1003)

(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)
K A A62N 16 DK BL 1661209C1 K A A11-GAL 12 WH 1661211C1
J B A62L 18 DK BL 1661208C1 J B A11-GBA 18 WH 1661208C1
H B A62J 18 DK BL 1661208C1 H C A62-GC 18 WH 1661208C1
G C A62P 18 LT BL 1661208C1 G C A62-GD 18 WH 1661208C1
F D A62D 18 DK BL 1661208C1 F D A23-GA 18 WH 1661208C1
E E A62R 18 DK BL 1661208C1 E E A11-GDY 12 WH 1661211C1
D F A21B 16 TN 1661209C1 D E A11-GDY 12 WH 1661211C1
C G A62F 18 DK BL 1661208C1 C F A62-GF 18 WH 1661208C1
B H - - - - B G A21-G 16 WH 1661209C1
J - - - - H A41-G 18 WH 1661208C1
A A
K - - - - J - - - -
K - - - -
NOTE:
A62L USED WITH WTEC TRANSMISSION NOTE:
A62J USED WITH EATON AUTO SHIFT A62-GC USED WITH LCT TRANSMISSIONS
A62-GD USED WITH WTEC TRANSMISSIONS
ETHER START (1010)


1 - - - -
2B A21C 16 TN 1661226C1
10 8 3 A21E 16 TN 1661226C1
4 - - - -
3 6
5B - - - -
2B 5B
6 - - - -
7 - - - -
1 4 8 A21B 16 TN 1661226C1
9 7 9 - - - -
10 A21-G 16 WH 1661226C1

P52778H 21JUN00 AE08-52376 03
Figure 147 Connector Composites (1002), (1003), (1010)
147
13.4. CONNECTOR COMPOSITE (1011), P. 4

CHAPTER 12
FUSE BLOCK #1 (1011)

LOCATED IN INSTRUMENT PANEL
4 3 2 1
A
A1 A78P 16 LT GN 3573312C1
B
A2 A14AS 10 RD 3536303C1
C A3 A14 10 RD 3536303C1
A4 A14AB 10 RD 3536303C1
D
B1 A78J 16 LT GN 3573312C1
E B2 A86M 14 LT GN 3573312C1
F B3 A81B 12 LT GN 3573311C1
B4 A81A 12 LT GN 3573311C1
G
C1 A62M 16 DK BL 3573312C1
H C2 (A14AS) - - 3536303C1
C3 (A14) - - 3536303C1
J
C4 (A14AB) - - 3536303C1
D1 A62N 16 DK BL 3573312C1
D2 A73B 16 LT GN 3573312C1
D3 - - - -
D4 A63D 18 DK BL 3573312C1
CONNECTOR - 3534572C1 D4 A86A 20 LT GN 3573312C1
E1 A12C 10 LT BL 3536298C1
E1 A12B 10 LT BL 3573311C1
E2 (A14AS) - - 3536303C1
E3 (A14) - - 3536303C1
E4 A14AB - - 3536303C1
F1 A12P 18 LT BL 3573312C1
F1 A12N 18 LT BL 3573312C1
F2 A15 18 RD 3573312C1
F2 A98 18 VT 3573312C1
F3 A84 14 LT GN 3573312C1
F4 - - - -
G1 (A12C) - - 3536298C1
G1 (A12B) - - 3536298C1
G2 (A14AS) - - 3536303C1
G3 (A14) - - 3536303C1
G4 (A14AB) - - 3536303C1
H1 A86F 18 LT GN 3573312C1
H1 A86 20 LT GN 3573312C1
H2 A28 16 TN 3573312C1
H3 A14G 16 RD 3573312C1
H4 A73C 12 LT GN 3573311C1
LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTION

FUSE BREAKER
F13 A1, B1 10 AMPS 3534209C1 3536178C1 RIGHT MIRROR HEAT
F9 C1, D1 5 AMPS 3534208C1 - OPTIONAL PANEL LIGHTS
F5 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTROLLER/6 SW PACK
F1 G1, H1 10 AMPS 3534209C1 3536178C1 CB/RADIO
F14 A2, B2 20 AMPS 353421C1 3536180C1 AUX POWER SOURCE
F10 C2, D2 5 AMPS 3534208C1 - HEATER-A/C CONTROL
F6 E2, F2 5 AMPS 3534208C1 - KEY SWITCH/DIAGNOSTIC CONN
F2 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTER
F15 A3, B3 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-DRIVERS DOOR
F11 C3, D3 N/A - - -
F7 E3, F3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTER
F3 G3, H3 15 AMPS 3534210C1 3536179C1 OWNER/OPERATOR
F16 A4, B4 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-PASS RT FRT DR
F12 C4, D4 10 AMPS 3534209C1 3536178C1 DOME LIGHTS/MAP LIGHTS/RADIO
F8 E4, F4 - - - NOT AVAILABLE
F4 G4, H4 30 AMPS 3534213C1 3536182C1 HEATER-A/C BLOWER
NOTE:
CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT

BUSS BARS

RMVD & ADDED MULTIPLE B 56507K PART NO.
CIR NUMBERS TO (1011). P52778H 31MAY00 AE08-52376 04
Figure 148 Connector Composite (1011)
148
149
150
151
13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8
Figure 152 Connector Composites (1018), (1019M), (1020M), (1021M), (1022M)
152
13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9
Figure 153 Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)
153
13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10

CHAPTER 12
HYD BRAKE SWITCH (1104) DIODE ASSEMBLY

(LOCATED IN INSTRUMENT PANEL) (1106)
(LOCATED ABOVE ACCELERATOR PEDAL)
BASE HARNESS DIODE ASSY

A A44K 16 GY 1661261C1 A
A
DC
B A44F 16 GY 1661261C1 B
AB C A44H 16 GY 1661261C1 B
D A44J 16 GY 1661261C1
CONNECTOR - 0872291R1 DIODE ASSY - 0467404C91
TERMINAL - 0879630R1
CAV CIR GAUGE COLOR
A - - -
B A12 1031 LTBL
B A12AB 18 LTBL
HVAC CONTROL (1200)


A1 A75C 18 LT GN 3522073C1
A2 A73B 16 LT GN 3522073C1
A3 - - - -
A4 A77 20 LT GN 3534303C1
A5 - - - -
BODY LOCK - 3539892C1 A6 - - - -
A7 - - - -
A8 - - - -
A9 A75A 20 LT GN 3534303C1
B
A10 - - - -
1
2
A11 A73D 16 LT GN 3522073C1

3
4
5
A12 A62A 18 DK BL 3522073C1

6
7
B1 A74 18 LT GN 3522073C1
8
9 10 11 12
B2 A74A 18 LT GN 3522073C1
B3 - - - -
B4 - - - -
B5 - - - -
B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74B 18 LT GN 3522073C1
B10 A74C 18 LT GN 3522073C1
B11 A74D 18 LT GN 3522073C1
B12 A74E 18 LT GN 3522073C1
HVAC UNIT (1210)

CONNECTOR - 2005835C1 CAV CIR GAUGE COLOR TERM

A A74B 18 LT GN 1661208C1
BODY LOCK - 2006503C1 B A74C 18 LT GN 1661208C1
C A74D 18 LT GN 1661208C1
D A74E 18 LT GN 1661208C1
A H
B G E A73C 12 LT GN 1661211C1
C F F A73D 16 LT GN 1661209C1
D E G A73-G 12 WH 1661211C1
H A75D 18 LT GN 1661208C1

ADDED CIRCUIT A75D. C 56507K
P52778H 21JUN00 AE08-52376 10
Figure 154 Connector Composites (1104), (1106), (1200), (1210)
154
P. 11
Figure 155 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)
155
13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12
Figure 156 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)
156
13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13

CHAPTER 12
DRIVETRAIN J1939 EATON AUTOSHIFT DRIVETRAIN J1939 TERM. RESISTOR

(1652) (1657M)
IP HARNESS SHIFTER HARNESS
B C
A B
B A
A
CONNECTOR: 1661259C1 CONNECTOR: 1661260C1
BODY LOCK: 1661263C1 BODY LOCK: 1661264C1
CONNECTOR: 1667741C1
TERMINAL: 3534481C1 TERMINAL: 3534481C1
BODY LOCK: 1667771C1
(20 AWG) (20 AWG)
DIODE ASSY: 0467404C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A A5AV(+) 20 YL A A5AV(+) 20 YL CAV CIR GAUGE COLOR TERM SEAL
B A5AV(-) 20 GN B A5AV(-) 20 GN A A5AG(+) 20 YL 1661875C1 1661872C1
C A5AH(-) 20 GN 1661875C1 1661872C1
DRIVETRAIN J1939 AUTO HVAC DRIVETRAIN J1939 OPT. GAUGES

(1658) (1659)
IP HARNESS
GAUGE HARNESS
A
B A
B
B
CONNECTOR: 1661259C1 A
CAV CIR GAUGE COLOR TERM CONNECTOR: 1661260C1 CONNECTOR: 1661259C1

A A5BE(+) 20 YL 3544254C1
B A5BF(-) 20 GN 3544254C1
A A5C(+) 20 YL 3534481C1 A A5BJ(+) 20 YL 3544254C1
B A5C(-) 20 GN 3534481C1 B A5BK(-) 20 GN 3544254C1
CAB/DCM
DCM HARNESS
CAB HARNESS (1800)
D D D D
8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
C 12 11 10 9 8 7 6 5 4 3 2 1 C
C C
1 2 3 4 5 6 7 8 9 10 11 12
B 12 11 10 9 8 7 6 5 4 3 2 1 B
1 2 3 4 5 6 7 8 9 10 11 12
B B
A 8 7 6 5 4 3 2 1 A
A 1 2 3 4 5 6 7 8 A

150 SERIES TERMINAL: 3544883C1 (20 AWG) CONN CLIP: 3545905C1(1805A)
3544884C1 (18 AWG) TERMINAL: 3544886C1
280 SERIES TERMINAL: 3544875C1 (20 AWG) (18 AWG)
3544876C1 (18 AWG) CAV CIR GAUGE COLOR NOTES
CAV CIR GAUGE COLOR NOTES A1 B56A 18 OR
A1 A56A 20 OR A2 B57A 18 OR
A2 A57A 20 OR A3 B11-GAA 18 WH
A3 A11-GAA 18 WH 280 SERIES TERTMINAL A4 B9V 18 GY
A4 A9V 18 GY 280 SERIES TERMINAL A5 B87A 18 GY
A5 A87C 20 GY 280 SERIES TERMINAL A7 B52A 18 YL
A7 A52A 20 YL A8 B102A 18 YL
A8 A102A 20 YL B1 B82B 18 GY
B1 A82B 20 GY B10 B85B 18 GY
B10 A85B 20 GY B11 B85C 18 GY
B11 A85C 20 GY B12 B96 18 VT
B11 A85K 18 GY B2 B40A 18 GY
B12 A96 20 VT B3 B6H 18 GY
B2 A40A 20 GY B4 B97Y 18 VT
B3 A6H 20 GY B5 B99U 18 VT
B4 A97Y 18 VT B6 B40G 18 GY DCM W/HYD BRAKES
B5 A99U 18 VT B6 B40G 18 GY W/HYD BRAKES
B6 A99W 18 VT B6 B99W 18 VT DCM W/AIR BRAKES
B7 A44BB 20 GY B7 B44BB 18 GY
B9 A70C 20 RD B9 B70C 18 RD
C1 A82A 20 GY C1 B82A 18 GY
C10 A97Q 18 VT C10 B97Q 18 VT
C11 A96A 20 VT C11 B96A 18 VT
C12 A40 20 GY C12 B40 18 GY
C2 A40F 18 GY C2 B40F 18 GY
C4 A99V 18 VT C4 B99V 18 VT
C5 A97P 18 VT C5 B97P 18 VT
C6 A99E 18 VT C6 B99E 18 VT
C9 A82 20 GY C9 B82 18 GY
D7 A17J 18 PK D7 B17J 18 PK
D8 A17H 18 PK D8 B17H 18 PK
D8 A17-GH 18 WH D8 B17-GH 18 WH

ADDED CIRS A17-GH & C 56507K PART NO .
B17-GH TO (1800) P52778H 21JUN00 AE08-52376 13
Figure 157 Connector Composites (1652), (1657M), (1658), (1659), (1800)
157
(1813), (1814), (1815), P. 14
INTERNATIONAL TRUCK AND ENGINE CORPORATION CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 12
ACCELERATOR PEDAL CLUTCH SWITCH BAP SENSOR CLOCKSPRING

(1804) (1807) (1808) (1809)
F
E A
1 3
D
C B D
B C C
B
A D
A
2
TERMINAL: 1651943C1(18 AWG) BODY LOCK: 3540758C1 CONNECTOR: 3547870C1
SEAL: 1661872C1 CONNECTOR: 2016703C1 TERMINAL: 1661261C1
CAV CIR GAUGE COLOR TERMINAL: 1667742C1 BODY LOCK: 2016704C1 (18 AWG)
A B99V 18 VT (18 AWG) TERMINAL: 2003343C1
B B97AD 18 VT (18 AWG) CAV CIR GAUGE COLOR
C B97AF 18 VT CAV CIR GAUGE COLOR A B9R 18 GY
A B17J 18 PK CAV CIR GAUGE COLOR
D B99U 18 VT B B96 18 VT
B B17H 18 PK 1 B97AE 18 VT
E B99W 18 VT C B85C 18 GY
C B96A 18 VT 2 B97AH 18 VT
F B99E 18 VT D B85B 18 GY
D B9VB 18 GY 3 B97Q 18 VT
TURN SIGNAL SWITCH PRIMARY AIR TRANSDUCER SECONDARY AIR TRANSDUCER

(1810) (1811) (1812)
6 B
1 C B
A C
7 12 A

TERMINAL: 3539213C1 TERMINAL: 1651934C1 CONNECTOR: 1678137C1
(18 AWG) (18 AWG) TERMINAL: 1651934C1
(18 AWG)
CAV CIR GAUGE COLOR
1 B56A 18 OR
2 B57A 18 OR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
3 B52A 18 YL A B9VC 18 GY A B9VE 18 GY
4 B102A 18 YL B B6HB 18 GY B B6HA 18 GY
5 B82B 18 GY C B40 18 GY C B40A 18 GY
6 B11-GAA 18 WH
7 B9S 18 GY
8 B82 18 GY
11 B82A 18 GY
12 B87A 18 GY
PARK BRAKE STOP LIGHT PARK BRAKE

(1813) (1814) (1815)
A
D B B
B A A
C

CONNECTOR: 1661777C1 TERMINAL: 1661261C1
TERMINAL: 2036586C1
BODY LOCK: 1661873C1 (18 AWG)
(18 AWG)
SEAL: 1661872C1
TERMINAL: 1661875C1
(18 AWG)
CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
A WHITE 18 WH
CAV CIR GAUGE COLOR A B70C 18 RD
B BLACK 18 BK
C B44BB 18 GY B B9VF 18 GY
D B9VD 18 GY

PEC 25JUN01 ADDED CONN 1804-1815. B P54634F P52778H 21JUN00 AE08-52376 14
Figure 158 Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),
(1815)
158
(1901M), (1915), P. 15

PTC BODY BUILDER DCM BATT FEED AIR APPLICATION STOP LIGHT #1
(1820) TRANSDUCER (1823)
(1822)
IP HARNESS DASH HARNESS
B D
C B A
A
C

TERMINAL: 1651943C1 SEAL: 1661872C1
CONNECTOR: 3517817C1 CONNECTOR: 3517441C1 TERMINAL: 1661875C1
TERMINAL: 3517818C1 TERMINAL: 3517439C1 (18 AWG)
(18 AWG)
(8 AWG) (8 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR A B9VF 18 GY C B70CA 18 OR
A P14 8 RD A J14MM 8 RD B B6HC 18 GY D B9VG 18 GY
C B40F 18 GY
STOP LIGHT #2 SHIFTER (1828) CIGAR LIGHTER PWR SOURCE

(1824) (LOCATED IN INSTRUMENT PANEL) (1860)
D E
B A F
D
C
C
B B
A G
H
SEAL: 1661872C1
TERMINAL: 1661875C1 CONNECTOR: 3525872C1
(18 AWG) BODY LOCK: 3525873C1 CONNECTOR: 0872291R1
PLUG: 2025431C1 TERMINAL: (W/2 POST PWR): 0879633R1
TERMINAL: (W/LTR PWR): 0188396R1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR TERM SEAL
C B70CB 18 OR A PLUG - - - -
CAV CIR GAUGE COLOR
D B9VH 18 GY B A62-GC 18 WH 1661875C1 1661872C1
A A86-GA 14 WH
C A92VA 18 PK 1661875C1 1661872C1
B A86M 14 LT GN
D 128D 18 YL 1661875C1 1661872C1
E A123 18 PK 1661875C1 1661872C1
F A110 18 YL 1661875C1 1661872C1
G A92AF 18 TN 1661875C1 1661872C1
H A92AG 18 TN 1661875C1 1661872C1
AUX ROOF LOAD SWITCH CONN

TWO POST POWER SOURCE SNOW VALVE SWITCH CONN (1915)
(1861) (1901M)
10 8
3 6
10 8 2B 5B
3 6
2B 5B
1 4
A 9 7
1 4
9 7
B
TERMINAL: 1661224C1
(18 AWG)
CAV CIR GAUGE COLOR CONNECTOR: 3520850C1

1 A23M 18 TN
3 A23J 18 TN
CONNECTOR: 3517473C1 2B A12X 14 LT BL 1661227C1
4 A23L 18 TN
TERMINAL: 3517476C1 3 A12Y 14 LT BL 1661227C1
(14 AWG) 6 A23K 18 TN
3 A12V 14 LT BL 1661227C1
7 A23H 18 TN
7 A12V 14 LT BL 1661227C1
CAV CIR GAUGE COLOR 8 A62P 18 LT BL
8 A62U 18 DK BL 1661224C1
A A86N 14 LT GN 2B A13DA 18 PK
9 A12-GA 18 WH 1661224C1
B A86-GB 14 WH 5B A23-GA 18 WH

PEC 25JUN01 ADDED CONN 1820-1915. B P54634F P52778H 25AUG00 AE08-52376 15
Figure 159 Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)
159
13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),

(2004M), (2005M), P. 16
Figure 160 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)
160
13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F),

(2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M),
(2302M), (2303M), P. 17

RIGHT SUNSHADE AUX ROOF/IP IP/AUX ROOF

CLEARANCE (2007F) CONNECTION CONNECTION
(2006M) (2021F) (2021M)
A B
B A
B
A
B A
CONNECTOR: 1661260C1 CONNECTOR: 3554818C1 CONNECTOR: 3554817C1
CONNECTOR: 1661259C1 BODY LOCK: 3554821C1
BODY LOCK: 1661263C1 BODY LOCK: 1661264C1 BODY LOCK: 3554820C1
TERMINAL: 1661262C1 TERMINAL : 3534167C1 TERMINAL : 3534165C1
TERMINAL: 1661261C1 (14 AWG)
(18 AWG) (18 AWG) (14 AWG)

A D58R 18 BN A A12U 14 LT BL
A D58T 18 BN A D58W 14 BN
B A12-GB 14 WH
B D58-GJ 18 WH B D58-GL 18 WH B D58-GW 14 WH
AUX ROOF/IP IP/AUX ROOF RIGHT DOOR LEFT DOOR

CONNECTION CONNECTION DOME SWITCH DOME SWITCH
(2022F) (2022M) (2111M) (2112M)
B
A B B A
B A A
CONNECTOR: 3554818C1 CONNECTOR: 3554817C1 TERMINAL: 2036586C1
BODY LOCK: 3554821C1 BODY LOCK: 3554820C1 CONNECTOR: 2036584C1 (18 AWG)
TERMINAL : 1661212C1 TERMINAL : 3534164C1 TERMINAL: 2036586C1
(18 AWG) (18 AWG) (18 AWG) CAV CIR GAUGE COLOR NOTES
A D63H 18 DK BL
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR A D63A 18 DK BL PTC
A BK 18 BK A A58AD 18 BN A D63B 18 DK BL B D9D 18 GY
B WH 18 WH B A11-GHF 18 WH B D9N 18 GY B D9L 18 GY PTC
RIGHT CREW DOOR LEFT CREW DOOR REAR DOME

DOME SWITCH DOME LAMP
DOME SWITCH LIGHT (2116M)
(2113M) (2114M) (2115M)
A
B C B A
B B C
A A
CONNECTOR: 2036584C1 BODY LOCK: 1661890C1 BODY LOCK: 1661890C1
TERMINAL: 2036586C1 TERMINAL: 1661261C1 TERMINAL: 1661261C1
TERMINAL: 2036586C1
(18 AWG) (18 AWG) (18 AWG)
(18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR NOTES
CAV CIR GAUGE COLOR A D63K 18 DK BL A D63L 18 DK BL A C63D 18 DK BL
A D63J 18 DK BL B D9Y 18 GY B D63-GH 18 WH B C63-GE 18 WH W/DUAL CB
B D9W 18 GY C D63K 18 DK BL B C11-GF 16 WH W/O CB
C C63E 18 DK BL
DOME/READING LIGHT RIGHT REAR LEFT REAR CB RADIO

COMPASS/TEMP UNIT SPEAKER SPEAKER POWER
(2117M) (2301M) (2302M) (2303M)
E D
F C B A
G B
H A
B A B
BODY LOCK: 3515764C1-2
TERMINAL: 1661261C1(18 AWG) CONNECTOR: 3535769C1 CONNECTOR: 3535769C1 CONNECTOR: 1661197C1
BODY LOCK; 3535770C1 BODY LOCK: 3535770C1 TERMINAL: 1661212C1
CAV CIR GAUGE COLOR (18 AWG)
A C41-G 18 WH
B C63-GE 18 WH CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
C C63D 18 DK BL A D86D 18 LT GN 1661261C1 A D86B 18 LT GN A C86F 16 LT GN
D C41B 18 GY B D86E 18 LT GN 1661261C1 B D86C 18 LT GN B C86-GF 16 WH
E C62F 18 DK BL
F C63E 18 DK BL
G C41 18 GY
H C41A 18 GY

PEC 19JAN01 PRODUCTION RELEASE. A P54304U PART NO.
RELEASE NO. DATE SHEET
PEC 25JUN01 ADDED 2006M-2303M. B P54634F P52778H 25AUG00 AE08-52376 17
Figure 161 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),
(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)
161
13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),

(2502F), (2502M), (2503F, M), (2600F, M), P. 18

RIGHT CONSOLE LEFT CONSOLE CB RADIO/CONSOLE

SPEAKER SPEAKER CB ANTENNA
(2304M) (2305M) (2306M)
B A B A

TERMINAL: 1661261C1 CONNECTOR: 3554596C91
TERMINAL: 1661261C1
(18 AWG) TERMINAL: ASSEMBLY
(18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A C86K 18 LT GN A C86H 18 LT GN 1 [L-CB] 4 BK
B C86L 18 LT GN B C86J 18 LT GN 1 [R-CB] 4 BK
CONSOLE/MIRROR CONSOLE/MIRROR CONSOLE/ROOF STANDARD

CB ANTENNA CB ANTENNA (2502F)
(2307F) (2308F)
A B
D C
CONNECTOR: 3554596C9X BODY LOCK: 1667530C1
CONNECTOR: 3554596C9Y
TERMINAL: ASSEMBLY
TERMINAL: ASSEMBLY
A C86F 16 LT GN 1661262C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR B C11-GF 16 WH 1661262C1
1 [R-CB] 4 BK 1 [L-CB] 4 BK C C63D 18 DK BL 1661262C1
D C63E 18 DK BL 1661262C1
CONSOLE/ROOF STANDARD CONSOLE/IP

(2502M) PREMIUM
(2503F) (2503M)
4 3 2 1 1 2 3 4
DC
AB
5 6 7 8 9 10 10 9 8 7 6 5
BODY LOCKS: 1661263C1(2 REQD) CONNECTOR: 3544687C1 CONNECTOR: 3544688C1
TERMINAL: 1661261C1(16,18 AWG) TERMINAL: 3544691C1 TERMINAL: 3544692C1
(18 AWG) (18 AWG)
CAV CIR GAUGE COLOR NOTES CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A D86F 18 LT GN 1 C41-G 18 WH 1 A41-G 18 WH
B D11-GF 16 WH 2 C41B 18 GY 2 A41B 18 GY
C D63D 18 DK BL STANDARD CAB 3 C62F 18 DK BL 3 A62F 18 DK BL
C D63J 18 DK BL EXTENDED CAB 4 C41 18 GY 4 A41 18 GY
C D63N 18 DK BL TRAVEL CREW CAB 6 C86L 18 LT GN 6 A86L 18 LT GN
D D63E 18 DK BL STANDARD CAB 7 C86J 18 LT GN 7 A86J 18 LT GN
D D63C 18 DK BL EXT & TRAVEL CREW CAB 8 C86H 18 LT GN 8 A86H 18 LT GN
9 C86K 18 LT GN 9 A86K 18 LT GN
10 C41A 18 GY 10 A41A 18 GY
ROOF/IP
(2600F) CREW DOOR (2600M)
F E D C B A F E D C B A
CONNECTOR: 3550639C1C1 CONNECTOR: 3550638C1C1

TERMINAL: 3544877C1(12 AWG) TERMINAL: 3544881C1(12 AWG)
TERMINAL: 3544876C1(18 AWG) TERMINAL: 3544880C1(18 AWG)
A A81C 12 LT GN A D14B 12 RD
B A3Y(+) 18 DK BL B D3A(+) 18 BK
C A81D 12 LT GN C D14A 12 RD
D A81-GB 12 WH D D11-GA 12 WH
E A3Z(-) 18 GY E D3A(-) 18 BK
F A81-GC 12 WH F D11-GB 12 WH

PEC 25JUN01 ADDED 2304M-2600M. B P54634F P52778H 25AUG00 AE08-52376 18
Figure 162 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),
(2503F, M), (2600F, M)
162
13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),
(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19

CHAPTER 12
LEFT CREW
DOOR POD
(12 AWG) TERMINAL: 1661212C1
TERMINAL: 1661208C1
(2601M) (2601F)
(18 AWG)
(18 AWG)
D C F A CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR E B E B A T3BB(+) 18 DK BL
A D3B(+) 18 BK F A D C B T3AA(-) 18 GY
B D3B(-) 18 BK C T81E 12 LT GN
C D14B 12 RD D T81-GD 12 WH
D D11-GBB 12 WH E T8A 18 WH
F D8B 18 WH F T8B 18 WH
DRIVER DOOR DOOR I/P MIRROR

RIGHT CREW
MIRROR CONN (3000F)
DOOR POD (2602F)
(2602M) (3000M)
F A
D C A K K A
E B B J
E B J B
D C C H H C
F A
D G G D
E F F E
TERMINAL: 1661211C1 (16,18 AWG)
(12 AWG) TERMINAL: 1661262C1
(12 AWG) TERMINAL: 1661212C1 (16 AWG)
TERMINAL: 1661208C1 (18 AWG) CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
(18 AWG) A A78D 18 LTGN
A E78D 20 LTGN
B A78E 18 LTGN
B E78E 20 LTGN
C A78F 18 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR C E78F 20 LTGN
D A78H 16 LTGN
A D3C(+) 18 BK A T3BB(+) 18 DK BL D E78H 16 LTGN
E A62D 18 DKBL
B D3C(-) 18 BK B T3AA(-) 18 GY E E62A 20 LTBL
F A58U 18 BN
C D14A 12 RD C T81E 12 LT GN F E58A 16 BN
G A78L 18 LTGN
D D11-GAA 12 WH D T81-GD 12 WH G E14DLB 20 RD
H A78-GD 16 WH
E D8A 18 WH E T8A 18 WH H E11-GDK 16 WH
J A78-GE 16 WH
F T8B 18 WH J E11-GDU 16 WH
CREW W/POD PASSENGER DOOR FRONT DOOR DOOR/IP

WINDOW MOTOR MIRROR CONN WINDOW MOTOR DOOR POD
(3002M) (3003) (3100M)
(3200F) (3200M)
A K
B J
A C H A B F A
B
D G D C
E F E B
E B
CONNECTOR: 3540612C1 D C
CONNECTOR: 3534424C1 F A
TERMINAL: 1661261C1
BODY LOCK: 3534425C1 CONNECTOR: 3534424C1
(16,18 AWG) CONNECTOR: 1661201C1
SEAL: 0589390C1 BODY LOCK: 3534425C1 CONNECTOR: 1661200C1
TERMINAL: 2039344C1 TERMINAL: 1661208C1 TERMINAL: 1661212C1
CAV CIR GAUGE COLOR SEAL: 0589391C1
(12 AWG) (18 AWG) (18 AWG)
A A78D 18 LTGN TERMINAL: 3535486C1
(14 AWG)
CAV CIR GAUGE COLOR B A78E 18 LTGN (12 AWG) (12 AWG)
A T83C 12 LTGN C A78F 18 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
B T83F 12 LTGN D A78J 16 LTGN
A E83A 14 LTGN A E3W(+) 18 DKBL A A3W(+) 18 DKBL
E A58T 18 BN
B E83E 14 LTGN B E3X(-) 18 GY B A3X(-) 18 GY
H A78-GB 16 WH
C E81B 12 LTGN C A81B 12 LTGN
J A78-GC 16 WH
D E81-GA 12 WH D A81-GA 12 WH
DOOR POD DOOR POD SIGNAL DOOR LOCK

LOAD (3202) (3203M)
(3201M) CONNECTOR: 3540565C1
A B C D

SEAL(18 AWG):1661872C1
F
D CONNECTOR: 3535482C1 SEAL(12 AWG):2025427C1 B BODY LOCK: 1671608C1

BODY LOCK: 3535483C1 TERMINAL: 1661875C1
SEAL: 0589391C1
G
C
SEAL: 0589391C1 (18 AWG) A
B TERMINAL: 2033816C1
(14 AWG)
A (14 AWG) (12 AWG)

CAV CIR GAUGE COLOR
C E3X(-) 18 GY A E81A 14 LTGN
A E83E 14 LTGN
D E3W(+) 18 DKBL B E81E 14 LTGN
B E83A 14 LTGN
C E81A 14 LTGN E E81-GA 12 WH
D E81E 14 LTGN G E81B 12 LTGN

PEC 25JUN01 ADDED 2601M-3203M. B P54634F
PEC 15JAN02 REV 3000M & 3003. C 55043Z P52778H 28JUN00 AE08-52376 19
Figure 163 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),
(3200F, M), (3201M), (3202), (3203M)
163
13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20
Figure 164 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)
164
165
166
167
168
169
13.26. CONNECTOR COMPOSITE (4014/1700), P. 26
Figure 170 Connector Composite (4014/1700)
170
(4023), P. 27
Figure 171 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)
171
P. 28
172
13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29
Figure 173 Connector Composites (4070), (4071), (4087), (4098), (4101)
173
174

CHAPTER 12
ECM POWER/STARTER (4105) DASH HARNESS

ENGINE HARNESS
(LOCATED NEAR WIPER MOTOR BRACKET)
CAV CIR GAUGE COLOR TERM SEAL NOTES CAV CIR GAUGE COLOR TERM SEAL NOTES
A K97W 10 VT 1667737C1 1667735C1 W/I6 A J97W 10 VT 2025425C1 1667735C1 W/I6
A K97T 10 VT 1667737C1 1667735C1 W/V8 A A J97TA 10 VT 2025425C1 1667735C1 W/V8
C
B K97AA 10 VT 1667737C1 1667735C1 W/I6 B J97AA 12 VT 2025424C1 1671603C1 W/I6
B B
B K97X 10 VT 1667737C1 1667735C1 W/V8 B J97XA 10 VT 2025425C1 1667735C1 W/V8
C K17C 10 PK 1667737C1 1667735C1 C C J17E 10 PK 2025425C1 1667735C1
A
LOCK - 1667734C1 LOCK - 1667734C1
FAN AIR SOLENOID (4111) SNOW VALVE (4120)

B
(LOCATED NEAR WIPER MOTOR BRACKET) (LOCATED ON AIR INTAKE FILTER)
A
D A J23F 18 TN 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL NOTES C
B J23H 18 TN 1661875C1 1661872C1
A K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDER B C J23J 18 TN 1661875C1 1661872C1
A K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDER A D J23K 18 TN 1661875C1 1661872C1
B K97B 18 VT 2033819C1 1652325C1 E E J23L 18 TN 1661875C1 1661872C1

LOCK - 1671608C1 LOCK - 3522253C1C1
FORWARD CHASSIS/DASH (4301)

(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)
DASH HARNESS FORWARD CHASSIS HARNESS
12
1
13
24
CONNECTOR - 3558026C1 SEAL - 3559047C1
LOCK - 3558056C1 LOCK - 3558056C1
PLUG - 3532129C1 PLUG - 3532129C1
12
13
24
1
FORWARD CHASSIS HARNESS
CAV CIR GAUGE COLOR TERM SEAL NOTES
1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR
FORWARD CHASSIS/DASH (4301)
1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS
1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR DASH HARNESS
2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS CAV CIR GAUGE COLOR TERM SEAL NOTES
2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR 1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS
2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR 1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR 2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS
3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS 2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR 3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR
4 M52B 14 YL 3559037C1 3509903C1 3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS
5 M53 14 YL 3559037C1 3509903C1 4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
6 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS 4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS 5 J53A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR 5 J53B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS 6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS
7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS 6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS
7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR 7 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS
8 M9 20 GY 3559036C1 3532128C1 7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS
9 M56B 16 OR 3559037C1 3509903C1 8 J9Y 20 GY 3509874C1 3532128C1
10 M85E 16 GY 3559037C1 3509903C1 9 J56A 16 OR 3559035C1 3509903C1
11 M57B 16 OR 3559037C1 3509903C1 10 J85AA 16 GY 3559035C1 3509903C1
12 M58B 14 BN 3559037C1 3509903C1 11 J57A 16 OR 3559035C1 3509903C1
13 M11-G 12 WH 3559037C1 3509903C1 12 J58AA 14 BN 3559035C1 3509903C1
14 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS 13 J11-G 12 WH 3559035C1 3509903C1
14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS 14 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS
14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR 14 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS
15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS 15 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS
15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS 15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS
15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR 16 J94AV 18 GY 3509874C1 3509903C1
16 M94H 18 GY 3559036C1 3509903C1 17 J94AW 18 GY 3509874C1 3509903C1
16 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR 18 J94AX 18 GY 3509874C1 3509903C1
17 M94J 18 GY 3559036C1 3509903C1 19 J21E 18 TN 3509874C1 3509903C1
17 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR 20 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS
18 M94K 18 GY 3559036C1 3509903C1 20 J64LO 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
18 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR 21 J78K 16 LT GN 3559035C1 3509903C1
19 M21C 18 TN 3559036C1 3509903C1 22 J21F 18 TN 3509874C1 3509903C1
20 M64LO 14 YL 3559037C1 3509903C1 W/AUX LIGHTS 23 J77C 20 LT GN 3509874C1 3532128C1
20 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS 24 J6E 18 LT GN 3509874C1 3509903C1
21 M78H 16 LT GN 3559037C1 3509903C1
22 M21D 18 TN 3559036C1 3509903C1
23 M77 20 LT GN 3559036C1 3532128C1
24 M6 20 GY 3559036C1 3532128C1

ADDED CAV 14 TO 4301 D 56507K
SWITCHED NOTES CAV 5.

P52778H 21JUN00 AE08-52376 31
175
13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),

(4410H), (4410M), (4411), P. 32
Figure 176 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411)
176
13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),

(4460A), (4460), P. 33

POWER MODULE FEED CENTER/REAR (4411A) REMOTE POWER MODULE POWER (4411B)
(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES) (LOCATED NEAR END OF FRAME)
CENTER CAV CIR GAUGE COLOR TERM

CHASSIS A N14C 4 RD 3517757C1 CAV CIR GAUGE COLOR TERM
HARNESS A R14 4 RD 3517757C1
REAR
CHASSIS
HARNESS CONNECTOR - 3517760C1
REAR CAV CIR GAUGE COLOR TERM
CHASSIS A R14 4 RD 3517758C1
HARNESS
FORWARD REMOTE POWER MODULE (4415)


FORWARD 1 6 1 PLUG - - -
CHASSIS 2 5 2 M11-GPN 16 WH 1680205C1
REMOTE POWER MODULE POWER (4412) HARNESS 3 4 3 M5P(+) 20 YL 1651969C1
(LOCATED BACK OF CAB) 4 M5P(-) 20 GN 1651969C1
CONNECTOR - 2005240C1 5 M5P(S) 20 NONE 1651969C1
CAV CIR GAUGE COLOR TERM LOCK - 2005242C1
CENTER A N14A 4 RD 3517757C1 PLUG - 453133C1 6 M14X 16 RD 1680205C1
CHASSIS
HARNESS CONNECTOR - 3517760C1 DASH
HARNESS
6 1 CAV CIR GAUGE COLOR TERM

5 2 1 PLUG - - -
4 3 2 J11-GPN 16 WH 1680206C1
3 J5P(+) 20 YL 1651968C1
4 J5P(-) 20 GN 1651968C1
LOCK - 2005243C1 5 J5P(S) 20 NONE 1651968C1
PLUG - 453133C1 6 J14X 16 RD 1680206C1
BODY BUILDER LIGHTING (4450)

A J68BB 14 BN 3535486C1 0589391C1 A N68BB 14 BN 2033912C1 0589391C1
F B J56BB 16 OR 2039343C1 1652325C1 C B N56BB 16 OR 2033911C1 1652325C1
E G D B
C J57BB 16 OR 2039343C1 1652325C1 A C N57BB 16 OR 2033911C1 1652325C1
A E G
D B D J58BB 14 BN 3535486C1 0589391C1 F
D N58BB 14 BN 2033912C1 0589391C1
C E N71BB 16 OR 2033911C1 1652325C1
E J71BB 16 OR 2039343C1 1652325C1
F J12BB 14 LT BL 3535486C1 0589391C1 F N12BB 14 LT BL 2033912C1 0589391C1
G J11-GBB 12 WH 2039344C1 0589390C1 CENTER G N11-GBB 12 WH 1687848C1 0589390C1
DASH
CHASSIS
HARNESS CONNECTOR - 2039311C1 CONNECTOR - 2039312C1
HARNESS
LOCK - 2039342C1 LOCK - 2039342C1
PLUG - 587579C1 PLUG - 587579C1
BODY BUILDER LIGHTING (4450A) BODY BUILDER TURN/STOP (4460A)

(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL) (LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)
A N68BB 14 BN 3535486C1 0589391C1
F B N56BB 16 OR 2039343C1 1652325C1
E G A A N56BC 16 OR 2033819C1 1652325C1
A C N57BB 16 OR 2039343C1 1652325C1
D B B B N57BC 16 OR 2033819C1 1652325C1
C D N58BB 14 BN 3535486C1 0589391C1
C N70BB 14 OR 2033816C1 0589391C1
E N71BB 16 OR 2039343C1 1652325C1 C
F N12BB 14 LT BL 3535486C1 0589391C1
CENTER G N11-GBB 12 WH 2039344C1 0589390C1 CONNECTOR - 1686834C1
CENTER LOCK - 1664408C1
CHASSIS CHASSIS
HARNESS CONNECTOR - 2039311C1 PLUG - 0587579C1
HARNESS
LOCK - 2039342C1
PLUG - 587579C1
BODY BUILDER TURN/STOP (4460)

A CAV CIR GAUGE COLOR TERM SEAL

CAV CIR GAUGE COLOR TERM SEAL A A N56BC 16 OR 2033911C1 1652325C1
B A J56BC 16 OR 2033819C1 1652325C1
B B N57BC 16 OR 2033911C1 1652325C1
B J57BC 16 OR 2033819C1 1652325C1
C C N70BB 14 OR 2033912C1 0589391C1
C J70BB 14 OR 2033816C1 0589391C1 C
DASH CONNECTOR - 1686834C1 CENTER CONNECTOR - 3553961C1

HARNESS LOCK - 1664408C1 CHASSIS LOCK - 3554019C1
PLUG - 0587579C1 HARNESS PLUG - 587579C1

PEC 15JAN02 ADDED 4411A-4415 C 55043Z
P52778H 31MAY00 AE08-52376 33
Figure 177 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)
177

CHAPTER 12
TRANSMISSION/DASH (4705)
(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)
W/MANUAL XMSN W/MANUAL XMSN
CAV CIR GAUGE COLOR TERM SEAL XMSN CAV CIR GAUGE COLOR TERM SEAL
DASH
HARNESS A J71AA 18 OR 1661875C1 1661872C1 HARNESS A L71C 16 OR 1667742C1 1661872C1
B J71 18 OR 1661875C1 1661872C1 B L71B 16 OR 1667742C1 1661872C1
C J93 18 TN 1661875C1 1661872C1 C L93 18 TN 1667742C1 1661872C1
D PLUG - - - - D PLUG - - - -
E
E J31 18 TN 1661875C1 1661872C1 E L31B 18 TN 1667742C1 1661872C1
F H
D F J17J 18 PK 1661875C1 1661872C1 F L17D 18 PK 1667742C1 1661872C1
A G
C G J9X 18 GY 1661875C1 1661872C1 G L31GC 18 WH 1667742C1 1661872C1
B
B H PLUG - - - - H PLUG - - - -
C
A
G D F
H E
W/ALLISON LCT XMSN W/ALLISON LCT XMSN
CONNECTOR - CONNECTOR -
A PLUG - - - - A PLUG - - - -
3525872C1 3525874C1
LOCK - B J92#128 18 TN 1661875C1 1661872C1 B L92B128 18 TN 1667742C1 1661872C1
LOCK -
3525873C1 C J92#110 18 TN 1661875C1 1661872C1 C L92#110 18 TN 1667742C1 1661872C1
3525875C1
PLUG - D J71 18 OR 1661875C1 1661872C1 PLUG - D L71 16 OR 1667742C1 1661872C1
2025431C1 E PLUG - - - - 2025431C1 E PLUG - - - -
F PLUG - - - - F PLUG - - - -
G J13M 18 PK 1661875C1 1661872C1 G L13M4 18 PK 1667742C1 1661872C1
H J71AA 18 OR 1661875C1 1661872C1 H L71A 16 OR 1667742C1 1661872C1
W/EATON AUTOSHIFT XMSN W/EATON AUTOSHIFT XMSN
1 13 1 PLUG - - - - 1 PLUG - - - -
2 PLUG - - - -
2 PLUG - - - - 13 1
3 J92Z 16 TN 3559037C1 3509903C1 3 L92Z 16 TN 3559035C1 3509903C1
4 J92AE 16 TN 3559037C1 3509903C1 4 L92AE 16 TN 3559035C1 3509903C1
5 J92AD 16 TN 3559037C1 3509903C1 5 L92AD 16 TN 3559035C1 3509903C1
6 J92AC 16 TN 3559037C1 3509903C1 6 L92AC 16 TN 3559035C1 3509903C1
7 J31F 18 TN 3559036C1 3532128C1 7 L31F 18 TN 3509874C1 3509903C1
8 J31GF 18 TN 3559036C2 3509903C1 8 L31GF 18 TN 3509874C1 3509903C1
9 - - - - - 9 - - - - -
10 - - - - - 10 - - - - -
12 24 11 - - - - - 11 - - - - -
12 J11-GAM 12 WH 3559037C1 3509903C1 12 L11-GAM 12 WH 3559035C1 3509903C1
24 12 13 L14AW 12 RD 3559035C1 3509903C1
13 J14AW 12 RD 3559037C1 3509903C1
14 PLUG - - - - 14 PLUG - - - -
CONNECTOR - 15 PLUG - - - -
15 PLUG - - - -
3558026C1 16 PLUG - - - -
16 PLUG - - - -
LOCK -
17 J71 18 LT BL 3559036C1 3532128C1 17 L71 18 OR 3559035C1 3509903C1
3558022C1 18 J71A 18 PK 3559036C1 3532128C1 PLUG - 18 L71A 18 OR 3559035C1 3509903C1
SEAL - 19 J17C 18 PK 3559036C1 3532128C1 3532129C1 19 L17C 18 PK 3509874C1 3509903C1
3559074C1 20 J92AB 16 TN 3559037C1 3509903C1 20 L92AB 16 TN 3559035C1 3509903C1
LOCK - 21 L92AA 16 TN 3559035C1 3509903C1
21 J92AA 16 TN 3559037C1 3509903C1
3558056C1
22 PLUG - - - - 22 PLUG - - - -
PLUG -
3532129C1 23 PLUG - - - - 23 PLUG - - - -
24 PLUG - - - - 24 PLUG - - - -
DASH HARNESS W/ALLISON WTEC XMSN XMSN HARNESS W/ALLISON WTEC XMSN
CAV CIR GAUGE COLOR TERM SEAL NOTES CAV CIR GAUGE COLOR TERM SEAL NOTES
1 L92#170 18 TN 3509874C1 3532128C1
1 J92#170 18 TN 3559036C1 3509903C1
2 L92#171 18 TN 3509874C1 3532128C1
2 J92#171 18 TN 3559036C1 3509903C1
3 J92#172 18 TN 3559036C1 3509903C1 3 L92#172 18 TN 3509874C1 3532128C1
4 J92#173 18 TN 3559036C1 3509903C1 4 L92#173 18 TN 3509874C1 3532128C1

5 L92#174 18 TN 3509874C1 3532128C1
5 J92#174 18 TN 3559036C1 3509903C1
6 L92A114 18 TN 3509874C1 3532128C1
6 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL
7 J92#175 18 TN 3559036C1 3509903C1 7 L92#175 18 TN 3509874C1 3532128C1
8 J92#124 18 TN 3559036C1 3509903C1 8 L92#124 18 TN 3509874C1 3532128C1

9 L92#180 18 TN 3509874C1 3532128C1
9 J92#180 18 TN 3559036C1 3509903C1
10 L17B 18 PK 3509874C1 3532128C1
10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL
11 L92DL 18 TN 3509874C1 3532128C1
11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL
12 J92#146 18 TN 3559036C1 3509903C1 12 L92#146 18 TN 3509874C1 3532128C1
13 L71#113 18 OR 3509874C1 3532128C1
13 J71#113 18 OR 3559036C1 3509903C1
14 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL
14 J92C123 18 TN 3559036C1 3509903C1
14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL
15 J3+142 18 DK BL 3559036C1 3509903C1
16 J3-151 18 GY 3559036C1 3509903C1 15 L3+142 18 WH 3509874C1 3532128C1
17 J92#125 18 TN 3559036C1 3509903C2 16 L3-151 18 DK BL 3509874C1 3532128C1
18 J92D136 18 TN 3559036C1 3509903C1 17 L92#125 18 TN 3509874C1 3532128C1
19 J92D143 18 TN 3559036C1 3509903C1 18 L92D136 18 TN 3509874C1 3532128C1

19 L92D143 18 TN 3509874C1 3532128C1
20 J92#163 16 TN 3559037C1 3509903C1
20 L92#163 16 TN 3509874C1 3532128C1
21 J92D161 16 TN 3559037C1 3509903C1
21 L92D161 16 TN 3509874C1 3532128C1
22 J92C124 18 TN 3559036C1 3509903C2
23 J92#135 18 TN 3559036C1 3509903C2 22 L92C124 18 TN 3509874C1 3532128C1
24 J92#164 18 TN 3559036C1 3509903C2 23 L92#135 18 TN 3509874C1 3532128C1

24 L92#164 18 TN 3509874C1 3532128C1

PEC 25JUN01 ADDED 4705. B P54634F
ADDED MISC. CIRC. C 56507K P52778H 31MAY00 AE08-52376 34
178
13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840),

(4850), P. 35
Figure 179 Connector Composites (4810), (4712F), (4820), (4713F), (4830), (4840), (4850)
179
180
13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37
Figure 181 Connector Composites (6007), (6011)
181
13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38
Figure 182 Connector Composites (6013M), (6014)
182
183
(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40
Figure 184 Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401),
(6406), (6407), (6407D), (6409), (6500)
184
13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104),

(7104A), (7105), (7106), (7111), P. 41
Figure 185 Connector Composites (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106),
(7111)
185

TRANSMISSION BULKHEAD
CONNECTION (WTEC) CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A L92#102 18 TN 3508927C1 N/A P L31#147 18 TN 3508927C1 N/A
(7200) B L92#103 18 TN 3508927C1 N/A U L92A140 18 TN 3508927C1 N/A
C L92#104 18 TN 3508927C1 N/A V L92A149 18 TN 3508927C1 N/A
D L92A124 18 TN 3508927C1 N/A W L92#195 18 TN 3508927C1 N/A
E L92#107 18 TN 3508927C1 N/A X L92#162 18 TN 3508927C1 N/A
F L92#110 18 TN 3508927C1 N/A Y L92#165 18 TN 3508927C1 N/A
G L92#120 18 TN 3508927C1 N/A a PLUG
H L92#121 18 TN 3508927C1 N/A b PLUG
J L92#128 18 TN 3508927C1 N/A c PLUG
K L92#129 18 TN 3508927C1 N/A d PLUG
L L92#130 18 TN 3508927C1 N/A e PLUG
CONNECTOR - 3508926C1 M L92#131 18 TN 3508927C1 N/A f PLUG
PLUG - 3508928C1 N L92B135 18 TN 3508927C1 N/A g PLUG
ECU "V" CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
CONN GRAY 1 L92B136 18 TN 3517243C1 1 L92B136 18 TN 3517243C1
2 L92#114 18 TN 3517243C1 2 L92A114 18 TN 3517243C1
(ALLISON WTEC)
3 PLUG - 3 PLUG -
(7202) 4 L71#113 18 OR 3517243C1 4 L71#113 18 OR 3517243C1
5 L92#167 18 TN 3517243C1 5 L92#167 18 TN 3517243C1
6 L92#123 18 TN 3517243C1 6 L92A123 18 TN 3517243C1
17 32 7 PLUG - 7 PLUG -
8 PLUG - 8 PLUG -
9 PLUG - 9 PLUG -
10 PLUG - 10 PLUG -
11 L92#155 18 TN 3517243C1 11 L92#155 18 TN 3517243C1
12 L92#153 18 TN 3517243C1 12 L92A153 18 TN 3517243C1
1 16 13 L92#118 18 TN 3517243C1 13 L92#118 18 TN 3517243C1
14 PLUG - 14 PLUG -
15 PLUG - 15 PLUG -
CONNECTOR - 3548957C91 16 L92C136 18 TN 3517243C1 16 L92C136 18 TN 3517243C1
PLUG - 3518314C1 17 L92B143 18 TN 3517243C1 17 L92B143 18 TN 3517243C1
18 L92#125 18 TN 3517243C1 18 L92#125 18 TN 3517243C1
19 L92#105 18 TN 3517243C1 19 L92#105 18 TN 3517243C1
20 PLUG - 20 PLUG -
21 PLUG - 21 PLUG -
22 L92#112 18 TN 3517243C1 22 L92#112 18 TN 3517243C1
23 PLUG - 23 PLUG -
24 PLUG - 24 PLUG -
25 PLUG - 25 PLUG -
26 PLUG - 26 PLUG -
27 PLUG - 27 PLUG -
28 PLUG - 28 PLUG -
29 L92#137 18 TN 3517243C1 29 L92#137 18 TN 3517243C1
30 L92#117 18 TN 3517243C1 30 L92A117 18 TN 3517243C1
31 L92#161 18 TN 3517243C1 31 L92#161 18 TN 3517243C1
32 L92C143 18 TN 3517243C1 32 L92C143 18 TN 3517243C1
W/AUTO NEUTRAL
W/ & NOT W/RETARDER
ECU "T"
CONN BLUE 1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C1
(ALLISON WTEC) 2 L92#121 18 TN 3517243C1 18 PLUG -
(7203) 3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C1
4 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C1
16 1 5 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C1
6 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C1
7 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C1
8 PLUG - 24 L92#101 18 TN 3517243C1
9 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1
10 PLUG - 26 L92#165 18 TN 3517243C1
32 17 11 PLUG - 27 L31#147 18 TN 3517243C1
12 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C1
CONNECTOR - 3548958C91 13 L92#195 18 TN 3517243C1 29 PLUG -
PLUG - 3518314C1 14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C1
15 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C1
* - W/RETARDER ONLY 16 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1

PEC 25JUN01 ADDED 7207-7300. B P54634F
PEC 15JAN02 ADDED 7200-7203. C 55043Z P52778H 31MAY00 AE08-52376 42
Figure 186 Connector Composites Connector Composites (7200), (7202), (7203)
186
13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43
Figure 187 Connector Composites (7204), (7205), (7206), (7211), (7212), (7213)
187
188
(7601), P. 45
189
(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46
(7612), (7613), (7615), (7700), (7702), (7703), (7703A)
190
13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47
Figure 191 Connector Composites (7800), (7801M), (7803), (7900), (7901)
191
(8200), P. 48

EATON AUTOSHIFT
SELECTOR
(7905)

A1 PLUG - - -
A2 A17Q 18 PK 1651943C1
A3 A17-GB 16 WH 1651943C1
B1 PLUG - - -
3 2 1 B2 A3T(+) 18 DK BL 1651943C1
K B3 A62J 18 DK BL 1651943C1
J C1 A92Y 16 TN 1651943C1
H C2 A3T(-) 18 GY 1651943C1
G
F C3 A17N 16 PK 1651943C1
D1 PLUG - - -
D2 PLUG - - -
E D3 PLUG - - -
D
C E1 A92T 16 TN 1651943C1
B E2 A92S 16 TN 1651943C1
A
E3 A92U 16 TN 1651943C1
F1 A5AX(+) 20 YL 1651943C1
F2 A5AX(-) 20 GN 1651943C1 AUTOSHIFT DISPLAY (7906)
F3 A5AX(S) 20 WH 1651943C1
G1 A5AV(+) 20 YL 1651943C1 1
G2 A5AV(-) 20 GN 1651943C1 2
J1 A92AC 16 TN 1651943C1 3
J2 A92AD 16 TN 1651943C1 CAV CIR GAUGE COLOR TERM
4
J3 A92AE 16 TN 1651943C1 1 A92R 16 TN 1661539C1
CONNECTOR - 3537833C1 K1 A92Z 16 TN 1651943C1 2 A92S 16 TN 1661539C1
PLUG - 1687788C1 3 A92T 16 TN 1661539C1
K2 A92AA 16 TN 1651943C1
K3 A92AB 16 TN 1651943C1 CONNECTOR - 3512117C1 4 A92U 16 TN 1661539C1
RIGHT HEADLIGHT T/S HARNESS CONN(8000) LEFT HEADLIGHT T/S HARNESS CONN(8001)
PLUG - 0587579C1
CONNECTOR - 1661375C2 LOCK - 1661376C1
PLUG - 0587579C1
LOCK - 1661376C1 CAV CIR GAUGE COLOR TERM SEAL
E E A M52C 14 YL 2033816C1 0589391C1
D CAV CIR GAUGE COLOR TERM SEAL * B M11-GB 14 WH 2033816C1 0589391C1
D
A M52D 14 YL 2033816C1 0589391C1 C M53A 14 YL 2033816C1 0589391C1
C C
B M11-GA 14 WH 2033816C1 0589391C1 ** D M56B 16 OR 2033819C1 1652325C1
B C M53B 14 YL 2033816C1 0589391C1 B E M58C 14 BN 2033816C1 0589391C1
A * D M57B 16 OR 2033819C1 1652325C1 * - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
A
E M58D 14 BN 2033816C1 0589391C1 CIRCUIT NUMBER IS M11-GF.
* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
CIRCUIT NUMBER IS M57C. ** - FOR SINGLE HORN W/ SNOW PLOW LIGHT,
CIRCUIT NUMBER IS M56C
SNOW PLOW HARNESS CONN (8102)

LEFT GUIDE POST LIGHT (8150)
F
E G A M64HI 14 YL 3535486C1 0589391C1
A
D B B M11-GE 14 WH 3535486C1 0589391C1
C C M64LO 14 YL 3535486C1 0589391C1
A CAV CIR GAUGE COLOR TERM SEAL
D M56D 16 YL 2039343C1 1652325C1 A M58H 16 BN 1661875C1 1661872C1
B
E M58F 14 BN 3535486C1 0589391C1 B M58-GA 16 WH 1661875C1 1661872C1
F M57D 16 LT GN 2039343C1 1652325C1
PLUG - 1687788C1
PLUG - 0587579C1
LOCK - 1661874C1
LOCK - 2039342C1
RIGHT GUIDE RIGHT FOGLIGHT

POST LIGHT (8200)
A
(8151)
A
B
CAV CIR GAUGE COLOR TERM SEAL B CAV CIR GAUGE COLOR TERM SEAL
A M58J 16 BN 1661875C1 1661872C1 A M64A 16 YL 0587577C1 1652325C1
B M58-GB 16 WH 1661875C1 1661872C1 B M64-GB 16 WH 0587577C1 1652325C1
PLUG - 1687788C1 CONNECTOR - 0587567C91
LOCK - 1661874C1 PLUG - 0587579C1

PEC 25JUN01 ADDED 8000-8200. B P54634F
PEC 15JAN02 ADDED 7905 & 7906. C 55043Z P52778H 31MAY00 AE08-52376 48
192
(8501), (8502), (8502A), P. 49

LEFT FOGLIGHT ELECTRIC HORN

(8201) (8301)
A A CONNECTOR - 1661778C1
CONNECTOR - 0587567C91 PLUG - 1687788C1
B
B PLUG - 0587579C1 LOCK - 1661874C1
A M64B 16 YL 0587577C1 1652325C1 A M85E 16 GY 1661875C1 1661872C1
B M64-GA 16 WH 0587577C1 1652325C1 B M85-GA 16 WH 1661875C1 1661872C1
DUAL ELECTRIC ELECTRIC

HORNS HORN #1
(8310) (8311)
A CONNECTOR - 1661778C1
B
PLUG - 2025431C1 B PLUG - 1687788C1
LOCK - 1661874C1
A
LOCK - 1661874C1
W/SINGLE HORN
A M85J 16 GY 1667742C1 1661872C1 A M85J 16 GY 1661875C1 1661872C1
B M85-GC 16 WH 1667742C1 1661872C1 B M85-GC 16 WH 1661875C1 1661872C1
W/DUAL HORNS
A M85K 16 GY 1661875C1 1661872C1
B M85-GD 16 WH 1661875C1 1661872C1
ELECTRIC ETHER START

HORN #2 (8400)
(8312)
B CONNECTOR - 0587568C91
A CONNECTOR - 1661778C1 PLUG - 0587579C1
B PLUG - 1687788C1 A
LOCK - 1661874C1
A M85L 16 GY 1661875C1 1661872C1 A M21D 18 TN 0587576C1 1652325C1
B M85-GE 16 WH 1661875C1 1661872C1 B M21C 18 TN 0587576C1 1652325C1
BENDIX BENDIX
LEFT ABS RIGHT ABS
MODULATOR MODULATOR
(8500) (8501)
A A
B PLUG - 0587579C1 B PLUG - 0587579C1
C LOCK - 1664408C1 C LOCK - 1664408C1
A M94 18 GY 2033819C1 1652325C1 A M94H 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1 B M94J 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1 C M94K 18 GY 2033819C1 1652325C1
BENDIX
LEFT HYD ABS LEFT AIR ABS
WHEEL SENSOR WHEEL SENSOR
(8502) (8502A)
1
2 1
PLUG - 0453133C1
2 LOCK - 1684263C1
PURCHACED
ASSEMBLY P/N
3519878C1
1 M94C 18 GY 1680205C1
CAV CIR GAUGE COLOR TERM 2 M94D 18 GY 1680205C1
1 [M94L] 18 BK ASSY
2 [M94M] 18 BN ASSY

PEC 25JUN01 ADDED 8201-8502A. B P54634F P52778H 31MAY00 AE08-52376 49
(8502A)
193
13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),

(8509), (8600), (8601), (8602), P. 50

BENDIX
RIGHT HYD ABS RIGHT AIR ABS
WHEEL SENSOR WHEEL SENSOR
1 (8503) (8503A)
PURCHACED CONNECTOR - 1684261C1
ASSEMBLY P/N 2 1
PLUG - 0453133C1
3519878C1 LOCK - 1684263C1
2
1 [M94N] 18 BK ASSY 1 M94E 18 GY 1680205C1
2 [M94P] 18 BN ASSY 2 M94F 18 GY 1680205C1
AIR COMPRESSOR WABCO LEFT FRONT AIR

FOR HYD BRAKES ABS WHEEL SPEED SENSOR
(8505) 1 (8506)
B
C CONNECTOR - 1678137C1 PURCHACED
A ASSEMBLY P/N
3519878C1
2
A M9 18 GY 1651943C1 CAV CIR GAUGE COLOR TERM
B M6 18 GY 1651943C1 1 M94AC 18 BN ASSY
C M40 18 GY 1651943C1 2 M94AD 18 BK ASSY
WABCO RIGHT FRONT AIR WABCO LEFT FRONT AIR

ABS WHEEL SPEED SENSOR ABS MODULATOR
(8507) (8508)
1
PURCHACED PURCHACED
1
ASSEMBLY P/N ASSEMBLY P/N

3
3519666C1 3554539C1
2
1 M94AE 18 BN ASSY 1 M94AL 14 BL ASSY
2 M94AF 18 BK ASSY 2 M94AA 14 GN ASSY
3 M94AB 14 BN ASSY
WABCO RIGHT FRONT AIR RADIATOR GROUND

ABS MODULATOR (8600)
(8509)
1
PURCHACED PLUG - 0587579C1

3
ASSEMBLY P/N
3554539C1

A M11-GC 12 WH 1673747C1 0589390C1
1 M94AH 14 BL ASSY
2 M94AJ 14 GN ASSY
3 M94AK 14 BN ASSY
TEMP SENDER A/C TRANSDUCER

(8601) (8602)
B
A CONNECTOR - 3522068C1 C CONNECTOR - 1678137C1
PLUG - 1687788C1 A
B
LOCK - 1661874C1

CAV CIR GAUGE COLOR TERM SEAL A M9 20 GY 1651943C1
A M41 18 GY 1661875C1 1661872C1 B M6 20 GY 1651943C1
B M41A 18 GY 1661875C1 1661872C1 C M77 20 LT GN 1651943C1

PEC 25JUN01 ADDED 8503-8602. B P54634F P52778H 31MAY00 AE08-52376 50
Figure 194 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),
(8602)
194
P. 51
195
(9254), (9255), P. 52
Figure 196 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)
196
13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265),

(9303A), P. 53

BATT ECM NEGATIVE CONN (9260)
B CONNECTOR - 2031522C1 A CONNECTOR - 2031520C1

PLUG - 2025432C1 PLUG - 2025432C1
A LOCK - 2033927C1 LOCK - 2033927C1
B
A N97-G 10 WH 2031531C1 2025426C1 A N14-G 10 WH 2025423C1 2025426C1
B N92-G 10 WH 2031531C1 2025426C1 B N14-GA 10 WH 2025423C1 2025426C1
BATT ECM POSITIVE CONN (9261)
B CONNECTOR - 2031522C1 A CONNECTOR - 2031520C1

PLUG - 2025432C1 PLUG - 2025432C1
A LOCK - 2033927C1 LOCK - 2033927C1
B
A N14BA 10 RD 2031531C1 2025426C1 A N97AA 10 RD 2025423C1 2025426C1
B N14BB 10 RD 2031531C1 2025426C1 B N92A 10 RD 2025423C1 2025426C1
AMMETER (9262) 2-WAY RADIO NEGATIVE CONNECTION (9263)

(LOCATED AT BATTERY) (LOCATED IN BATTERY BOX)
A N26B 14 TN 2033816C1 589391C1 A N14-GD 10 WH 1687847C1 589390C1
BATTERY CONNECTOR - 1664531C1 BATTERY CONNECTOR - 1664531C1

HARNESS LOCK - 1675053C1 CABLE LOCK - 1675053C1
A N26B 10 TN 1687848C1 589390C1 A N14-GD 10 WH 1687848C1 589390C1

LOCK - 1675053C1 LOCK - 1675053C1
BATTERY BATTERY
INTERCONNECT HARNESS
2-WAY RADIO POSITIVE CONNECTION (9264) 2-WAY RADIO FEED

(LOCATED IN BATTERY BOX)
FUSE CONNECTOR
(9265)
(LOCATED IN BATTERY BOX)
A N14HC 10 RD 1687847C1 589390C1
B
BATTERY CONNECTOR - 1664531C1
HARNESS LOCK - 1675053C1 A
PLUG - 453133C1

A N14HC 10 RD 1687848C1 589390C1
CONNECTOR - 1669834C1 A N14HB 10 RD 1661708C1 N/A
LOCK - 1675053C1 B N14HC 10 RD 1661708C1 N/A
BATTERY
CABLE
STOP TAIL AND TURN (9303A)
E CAV CIR GAUGE COLOR TERM SEAL

D CONNECTOR - 1661375C2 A R71 14 OR 2033816C1 0589391C1
PLUG - 0587579C1 B R56 14 OR 2033816C1 0589391C1
C LOCK - 1661376C1 C R57 14 OR 2033816C1 0589391C1
B D R68 14 BN 2033816C1 0589391C1
A E R10-G 12 WH 2033816C1 0589390C1

PEC 19JAN01 PRODUCTION RELEASE. A P54304U PART NO.
RELEASE NO. DATE SHEET
PEC 25JUN01 ADDED 9260-9303A. B P54634F P52778H 28JUN00 AE08-52376 53
Figure 197 Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)
197
P. 54
198
(9514), (9515), P. 55
199

CHAPTER 12
WABCO LEFT REAR AIR WABCO RIGHT REAR AIR

ABS WHEEL SPEED SENSOR ABS WHEEL SPEED SENSOR
(9516) (9517)
1
1
PURCHASED
PURCHASED
ASSEMBLY P/N
ASSEMBLY P/N
3519878C1
3519878C1
2
2
CAV CIR GAUGE COLOR

CAV CIR GAUGE COLOR
1 R94AWL 18 GY
1 R94AWS 18 GY
2 R94AWM 18 GY
2 R94AWT 18 GY
WABCO LEFT REAR AIR WABCO RIGHT REAR AIR

ABS MODULATOR ABS MODULATOR
(9518) (9519)
3 2
3 2
1
1
CAV CIR GAUGE COLOR

CAV CIR GAUGE COLOR
1 R94A-G7 18 GN
1 R94A-G6 18 GN
2 R94AWN 18 BK
2 R94AWH 18 BK
3 R94AWR 18 BN
3 R94AW W 18 BN

RMVD 9520A, 9520B, C 56507K PART NO .
9520D & 9520E P52778H 28JUN00 AE08-52376 56
200

THIS SPACE LEFT

INTENTIONALLY
BLANK
(CHASSIS SIDE) CHASSIS/DASH (DASH SIDE)

INTERCONNECT
A1 A8
(9700) A8 A1
B1 B12 B12 B1
C1 C12 C12 C1
D1 D8 D8 D1
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
THOSE LISTED FOR PLUG2)
THOSE LISTED FOR PLUG2)
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
B7,C6,& C7 ONLY)
B7,C6,& C7 ONLY)
LOCKS - 3535311C1 (2)
LOCKS - 3535307C1 (2)
3535312C1 (1)
3535309C1 (1)
CONT. ON NEXT PAGE


PEC 25JUN01 ADDED 9700. B P54634F P52778H 28JUN00 AE08-52376 57
201
202
13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59

TRAILER
SOCKET #1
(9715)
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
W/EOF OR BOC TRAILER SOCKET &

EOF BODY BUILDER CONNECTOR NOT W/BOC BODY BUILDER CONNECTORS
A N70D 10 RD 1667737C1 1667735C1 A J70A 10 OR 2025425C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1 B J68F 12 BN 2025424C1 1671603C1
C N94D 10 GY 1667737C1 1667735C1 C J94BC 10 GY 2025425C1 1667735C1
W/BOC TRAILER SOCKET W/BOC BODY BUILDER CONNECTORS

A N70 10 RD 1667737C1 1667735C1 A J70A 10 OR 2025425C1 1667735C1
B N68 10 BN 1667737C1 1667735C1 B J68F 16 BN 1667736C1 1664232C1
C N94 10 DK BL 1667737C1 1667735C1 C J94BC 10 GY 2025425C1 1667735C1
W/BOC AND AUX BOC TRAILER SOCKET

A N70A 10 RD 1667737C1 1667735C1
B N68A 10 BN 1667737C1 1667735C1
C N94A 10 DK BL 1667737C1 1667735C1
TRAILER
SOCKET #1
(9715A)
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
W/EOF TRAILER SOCKET OR

EOF BODY BUILDER CONNECTOR W/EOF TRAILER SOCKET
A N70D 10 RD 1667737C1 1667735C1 A R70A 10 RD 2025425C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1 B R68A 10 BN 2025425C1 1667735C1
C N94D 10 GY 1667737C1 1667735C1 C R94A 10 DK BL 2025425C1 1667735C1
W/BOC TRAILER SOCKET AND W/EOF BODY BUILDER CONNECTOR

EOF BODY BUILDER CONNECTOR
CAV CIR GAUGE COLOR TERM SEAL A R70 10 RD 2025425C1 1667735C1
A N70F 10 RD 1667737C1 1667735C1 B R68 10 BN 2025425C1 1667735C1
B N68F 10 BN 1667737C1 1667735C1
C R94 10 GY 2025425C1 1667735C1
C N94F 10 GY 1667737C1 1667735C1
TRAILER
SOCKET #1
(9715B)
C
PLUG - 1675451C1 B
LOCK - 1667734C1
A

A R70 10 RD 1667737C1 1667735C1
B R68 10 BN 1667737C1 1667735C1
C R94 10 GY 1667737C1 1667735C1 BOC - BACK OF CAB
EOF - END OF FRAME

P54634F 14JUN01 AE08-52376 59
Figure 203 Connector Composites (9715), (9715A), (9715B)
203
13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60

TRAILER
SOCKET #2
(9716)
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
NOT W/BOC BODY BUILDER CONNECTORS W/EOF OR BOC TRAILER SOCKET &
EOF BODY BUILDER CONNECTOR
A J58F 12 BN 1667737C1 1671603C1 CAV CIR GAUGE COLOR TERM SEAL
B J56C 12 OR 1667737C1 1671603C1 A N58D 10 BN 2025425C1 1667735C1
C J57C 12 OR 1667737C1 1671603C1 B N56D 10 YL 2025425C1 1667735C1
C N57D 10 LT GN 2025425C1 1667735C1
W/BOC BODY BUILDER CONNECTORS W/BOC TRAILER SOCKET
A J58F 16 BN 1667738C1 1664232C1 A N58 10 BK 2025425C1 1667735C1
B J56C 12 OR 1667737C1 1671603C1 B N56 10 YL 2025425C1 1667735C1
C J57C 12 OR 1667737C1 1671603C1 C N57 10 LT GN 2025425C1 1667735C1
W/BOC AND AUX BOC TRAILER SOCKET

A N58A 10 BK 2025425C1 1667735C1
B N56A 10 YL 2025425C1 1667735C1
C N57A 10 LT GN 2025425C1 1667735C1
TRAILER
SOCKET #2
(9716A)
C A
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C
W/EOF TRAILER SOCKET OR

W/EOF TRAILER SOCKET EOF BODY BUILDER CONNECTOR
A R58A 10 BK 1667737C1 1667735C1 A N58D 10 BN 2025425C1 1667735C1
B R56A 10 YL 1667737C1 1667735C1 B N56D 10 YL 2025425C1 1667735C1
C R57A 10 LT GN 1667737C1 1667735C1 C N57D 10 LT GN 2025425C1 1667735C1
W/BOC TRAILER SOCKET AND

W/EOF BODY BUILDER CONNECTOR EOF BODY BUILDER CONNECTOR
A R58 10 BN 1667737C1 1667735C1 A N58F 10 BK 2025425C1 1667735C1
B R56 10 YL 1667737C1 1667735C1 B N56F 10 YL 2025425C1 1667735C1
C R57 10 LT GN 1667737C1 1667735C1 C N57F 10 LT GN 2025425C1 1667735C1
TRAILER
SOCKET #2
(9716B)
A
B PLUG - 1675451C1
LOCK - 1667734C1
C

A R58 10 BN 2025425C1 1667735C1
B R56 10 YL 2025425C1 1667735C1
C R57 10 LT GN 2025425C1 1667735C1
BOC - BACK OF CAB
EOF - END OF FRAME

P54634F 14JUN01 AE08-52376 60
Figure 204 Connector Composites (9716), (9716A), (9716B)
204
13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61
Figure 205 Connector Composites (9717A), (9717B)
205
(9762), (9763), P. 62
206
207
(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64
(9865M), (9900), (9900A), (9913A)
208
13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502),

(7107), (7208), (7615), P. 65
Figure 209 Connector Composites (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615)
209

Navistar, Inc.: Electrical Circuit Diagrams

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Electrical Circuit Diagrams - 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 8500, 8600 - Supersedes S082854

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2701 Navistar Drive, Lisle, IL 60532 USA

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

TABLE OF CONTENTS (CONT.)

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . 67

TABLE OF CONTENTS (CONT.)

10. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

TABLE OF CONTENTS (CONT.)

11. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

12. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

13. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

INSTRUCTIONS AND CHARTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

A Cab-instrument Panel Module

B Cab-Driver Control Module

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

1 LTBL ALTERNATOR - FIELD

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (-)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 1 Circuit Number Identiﬁcation and Location Chart

2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

9 GY ZERO VOLT REFERENCE (ZVR)

12 LTBL ACCESSORY FEED

15 RD KEY SWITCH FEED

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

24 GY ENGINE EXHAUST BRAKE

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 2 Circuit Number Identiﬁcation and Location Chart (Cont.)

2.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

33 TN ENGINE OIL LEVEL

35 TN ENGINE OIL PRESSURE

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI - THEFT WARNING

46 GY POWER TAKE - OFF WARNING