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AFA Comprehensive New

Replacement Parts Catalog

for Cummins® Models,

V504 Series C.I.

Diesel Engines.

AFA INDUSTRIES INCORPORATED


Manufacturer & supplier of heavy duty Diesel

Engine & Fuel Systems Replacement Parts

AFA INDUSTRIES INCORPORATED


Page 1
CONTENTS

INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURE PAGE 6
CYLINDER BLOCK PAGE 7 – 8
WATER HEADER COVER PAGE 9
CRANKSHAFT PAGE 10
CONNECTING ROD PAGE 11
FRONT COVER PAGE 12
CAMSHAFT PAGE 13 – 14
PUSH ROD PAGE 15
LEVER ROCKER PAGE 16
CYLINDER HEAD PAGE 17 – 18
CYLINDER HEAD COVER PAGE 19
GEAR HOUSING PAGE 20 – 21
LUBRICATING OIL PUMP PAGE 22 – 23
OIL PAN PAGE 24 – 25
OIL FILTER PAGE 26
OIL BYPASS PAGE 27
ENGINE OIL COOLER PAGE 28 – 29
WATER PUMP PAGE 30 – 31
FAN MOUNTING PAGE 32
CORROSSION RESISTOR PAGE 33
THERMOSTAT HOUSING PAGE 34 – 35 – 36
RADIATOR PAGE 37 – 38 – 39
AIR INTAKE MANIFOLD PAGE 40
AIR CLEANER PAGE 41
AIR COMPRESSOR PAGE 42 – 43 – 44 – 45
EXHAUST MANIFOLD PAGE 46
FUEL PUMP DRIVE PAGE 47 – 48
FUEL PUMP PAGE 49 – 50 – 51 – 52
INJECTOR PAGE 53 – 54
FLYWHEEL, GASKET SET PAGE 55 - 56

Page 2
INTRODUCTION

AFA Industries has assembled this “V504” Series Cummins Parts


Catalog with every care and attention to detail in mind to ensure
accuracy.

However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.

This catalog enables you to find part numbers for the parts and
assemblies you need to repair or upgrade your Cummins “V504”
engines.

The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.

All items listed in this catalog are for part no illustration purposes only
and does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.

“IMPORTANT NOTE”

CUSTOMER PARTS INFORMATION

The engine data plate located on the side of Block on fuel pump side of
the engine and should be referenced when sourcing parts.

Information contained on the engine date plate is the engine model


name, the Engine Serial Number and the CPL Number located in the
upper centre.

*Cummins is a registered trademark of the Cummins Engine Co. Inc.


Page 3
WARRANTY POLICY

Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.

AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.

AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.

Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.

Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.

It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.

Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.

AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the
Owner.

The warranty set forth herein are the sole warranties made by AFA in regard to its parts.
NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.

AFA Industries Incorporated

Page 4
GARANTIA para Partes de Reposición

Productos Garantizados: Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.

Limites: Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.

Responsabilidades AFA: Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.

El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados.


No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán

partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anti-
congelante, elementos del filtro, bandas, mangueras y otros complementos de
mantenimiento que no son re-usables por la falla bajo cobertura.

Responsabilidades El dueño es responsable por el mantenimiento y operación del motor como se


Del Dueño: especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el
dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.

Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.

El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.

El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales


incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño
es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su
negocio como resultado de un fallo bajo garantía.

Limites De Garantía: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.

AFA no es responsable por fallas como resultado de reparaciones impropias o


instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos
provistos por AFA sin costo alguno al dueño.

La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.

AFA Industries Incorporated

Page 5
TYPICAL ENGINE ILLUSTRATION OF V504 “CUMMINS”
ENGINE

*Cummins is a registered trademark of the Cummins Engine Co. Inc.

Page 6
V504 SERIES CYLINDER BLOCK, FRONT WATER
HEADER COVER

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS


CYLINDER BLOCK
1 A3278622 BLOCK CYLINDER 1
2 A180676 BOLT MAIN BEARING CAP 10 9/16” – 18 x 4 5/8”
3 A3278345 BUSHING CAMSHAFT 2 NO. 1 AND 5 POSITION
4 A3031037 BUSHING CAMSHAFT 3 NO. 2, 3, 4 POSITION
5 A188395 CAPSCREW MAIN BEARING SIDE LOCKING 10 9/16” – 18 x 2 5/8”
6 A162182 CAPSCREW CYLINDER HEAD SHORT 26 ½” – 20 x 4 15/16”
7 A162183 CAPSCREW CYLINDER HEAD LONG 10 ½” – 20 x 8 7/8”
8 A148547 DOWEL REAR MAIN BEARING CAP 2
9 A100973 DOWEL RING CYLINDER HEAD TO BLOCK 4
10 A69562 DOWEL GEAR HOUSING TO BLOCK 2 MASTER
11 A102957 DOWEL GEAR HOUSING TO BLOCK 2 DIAMOND

Page 7
V504 SERIES CYLINDER BLOCK, FRONT WATER
HEADER COVER
ITEM No PART NUMBER DESCRIPTION QTY COMMENTS
12 A70645 DOWEL FRONT COVER TO BLOCK 1 MASTER
13 A68568 DOWEL FRONT COVER TO BLOCK 1 DIAMOND
14 A161825 PLUG PIPE 2
15 A217632 PLUG PIPE 6 1/8”
16 A188394 WASHER MAIN BEARING SIDE LOCKING CAPSCREW 10 5/8”
17 A553451 WASHER MAIN BEARING CAP 10 9/16”
18 A153411 WASHER CYLINDER HEAD CAPSCREW 36 9/16”

MOUNTING PARTS

A3277592 KIT CYLINDER 8


19 A554311 LINER CYLINDER 8
20 A216284 PACKING CYLINDER LINER 8
21 A216283 SEAL CREVICE 8

FRONT WATER HEADER COVER

23 AS172-B CAPSCREW WATER HEADER COVER 4 P APPLICATION


23 AS112 CAPSCREW WATER HEADER COVER 4 AUTO & C APPLICATION
24 A551455 COVER WATER HEADER 1 AUTO & C APPLICATION
24 A183307 COVER WATER HEADER 1 P APPLICATION
25 A167802 GASKET WATER HEADER COVER 1
26 AS604 LOCKWASHER WATER HEADER COVER 4
OVERSIZE FOR SERVICE
27 A171786 SHIM LINER A/R 0.007
27 A171787 SHIM LINER A/R 0.010
27 A171788 SHIM LINER A/R 0.012
27 A171789 SHIM LINER A/R 0.014
27 A171790 SHIM LINER A/R 0.021
SEMI FINISHED MAIN BEARING CAPS
28 A193010 MAIN BEARING CAP FRONT 1
28 A193013 MAIN BEARING CAP INTERMEDIATE 1 NO. 2
28 A193011 MAIN BEARING CAP INTERMEDIATE 1 NO. 4
28 A193012 MAIN BEARING CAP INTERMEDIATE 1 NO. 3
28 A193009 MAIN BEARING CAP REAR 1 NO. 2
KIT CYLINDER
AR60504 KIT CYLINDER 1
A3277592 KIT CYLINDER LINER 1
AR60740 PISTON ASSEMBLY 1
A3278723 RING SET PISTON

Page 8
V504 SERIES WATER HEADER COVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


WATER HEADER COVER ALL APPLICATIONS

1 A193557 COVER WATER HEADER 1 L.B


2 A553813 COVER WATER HEADER 1 R.B

MOUNTING PARTS

4 AS109 CAPSCREW 30
5 A167800 GASKET COVER TO BLOCK 1 L.B
6 A52129 GASKET COVER TO BLOCK 1 R.B
7 AS604 LOCKWASHER 30
3 AS962-E COCK DRAIN 1

Page 9
V504 SERIES CRANKSHAFT, MAIN BEARING & VIBRTION
DAMPER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


CRANKSHAFT ALL APPLICATIONS

AR60473 CRANKSHAFT ASSEMBLY 1


1 A194840 CRANKSHAFT 1
2 A177086 GEAR 1
3 A144131 KEY 1
4 AS911-B PLUG PIPE 3

MAIN BEARING SET

ABM99820 BEARING MAIN SET 1 STD


8 A182320 MAIN BEARING 2 UPPER 1 & 5
9 A182400 MAIN BEARING 3 UPPER 2, 3, 4
10 A182200 MAIN BEARING 2 LOWER 1 & 5
11 A182210 MAIN BEARING 3 LOWER 2, 3, 4
12 A148541 DOWEL 2
13 A173640 RING HALF THRUST 2 LOWER
13 A553670 RING HALF THRUST 2 UPPER
13 A173641 RING HALF THRUST 4 0.010”
13 A173642 RING HALF THRUST 4 0.020”
VIBRATION DAMPER MAIN BEARING MAY BE
PURCHASED IN 0.010”, 0.020”
5 A186377 DAMPER VIBRATION 1 AND 0.030” UNDERSIZE
6 A3278001 CAPSCREW 5
7 A153411 LOCKWASHER 5

Page 10
V504 SERIES CONNECTING ROD, PISTON & RINGS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


CONNECTING ROD ALL APPLICATIONS

1 A3019080 ROD CONNECTING 8 A166452


2 A551143 BOLT CONNECTING ROD 16 7/16” – 20 x 3 5/16”
3 A551417 BUSHING PISTON PIN 8
4 A152838 NUT CONNECTING ROD BOLT 16 7/16”
5 A157620 BEARING CONNECTING ROD 16 STD
CONNECTING ROD BEARING
SHELLS MAY BE PURCHASED IN
0.010”, 0.020” AND 0.030
UNDERSIZE
PISTON

AR60740 PISTON ASSEMBLY 8


6 A200800 PISTON 8
7 A151700 PIN PISTON 8
8 A157978 RING SNAP 16

RINGS

A3278723 RING SET PISTON 8 STD


9 A3278267 RING COMPRESSION 8 TOP
10 A208990 RING COMPRESSION 8
11 A201645 RING OIL 8

Page 11
V504 SERIES FRONT COVER, FRONT SUPPORT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


FRONT COVER ALL APPLICATIONS

2 AS109 CAPSCREW 4 3/8” – 16 7/8”


1 A188393 COVER FRONT 1
3 A173090 DEFLECTOR OIL 1
4 A70645 DOWEL 1 MASTER
5 A68568 DOWEL 1 DIAMOND
6 A188396 GASKET COVER 1
7 AS604 LOCKWASHER 4
8 A3010457 SEAL CRANKSHAFT 1
A3010464 REPAIR SLEEVE 1

FRONT ENGINE SUPPORT

10 A553640 SUPPORT ENGINE FRONT 1 P APPLICATION


9 A188397 SUPPORT ENGINE FRONT AUTO AND C APPLICATION

MOUNTING PARTS
10 A106289 CAPSCREW 4 1/2” – 13 x 2 ¼”
11 AS608 WASHER 4 ½”

Page 12
V504 SERIES CAMSHAFT

Page 13
V504 SERIES CAMSHAFT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


CAMSHAFT ALL APPLICATIONS

1 A3177462 CAMSHAFT 1
2 A167305 BEARING CAMSHAFT THRUST 1
3 A187649 GEAR CAMSHAFT 1
4 AS313 KEY CAMSHAFT 1

MOUNTING PARTS

5 AS107 CAPSCREW THRUST BEARING 2 5/16” – 18 x ¾”


6 A68908-A LOCKPLATE THRUST BEARING 2

CAMSHAFT KEYS
A200715 KEY CAMSHAFT A/R 0.006 OFFSET
A200716 KEY CAMSHAFT A/R 0.012 OFFSET
A200717 KEY CAMSHAFT A/R 0.018 OFFSET
A200718 KEY CAMSHAFT A/R 0.024 OFFSET
A200719 KEY CAMSHAFT A/R 0.030 OFFSET
A200721 KEY CAMSHAFT A/R 0.036 OFFSET

CAMSHAFT COVER

7 A556493 COVER CAM 1 FAN BRACKET, WATER CROSSOVER


8 A108707 CAPSCREW 2 3/8” – 16 x 1 ½”
8 AS103-D CAPSCREW 2 3/8” – 16 x 1 ¼”
8 AS104 CAPSCREW 2 3/8” – 16 x 2 ¼”
9 A550164 GASKET COVER 1
10 AS604 LOCK WASHER 6 3/8”
11 A62981 SCREW FAN ADJUSTING 1
13 A69901 PLUG PIPE 1

Page 14
V504 SERIES PUSH RODS AND TAPPETS

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS


PUSH RODS AND TAPPETS ALL APPLICATIONS

1 ABM94106 TAPPET INJECTOR 8 A171936


2 A111272 LOCKWIRE TAPPET 8
3 A114223 PIN INJECTOR TAPPET ROLLER 8
4 A154571 ROLLER INJECTOR TAPPET 8
16 A107738 SOCKET CAM FOLLOWER 8
5 A3024483 TAPPET VALVE 16 A171937
6 A108186 LOCKWIRE TAPPET 16
7 A169154 PIN VALVE TAPPET ROLLER 16
8 A153679 ROLLER VALVE TAPPET 16
9 A168209 PUSH ROD VALVE 16
10 A168209 PUSH ROD INJECTOR 8

MOUNTNG PARTS

11 AS110 CAPSCREW TAPPET GUIDE PLATE 16 5/16” – 18 x 5/8”


12 AS605 LOCKWASHER 16 5/16”
13 A551084 PLATE TAPPET GUIDE 8
14 A156438 SPRING VALVE TAPPET 16
15 A156439 SPRING INJECTOR TAPPER 8

Page 15
V504 SERIES ROCKER LEVERS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


ROCKER LEVERS ALL APPLICATIONS

2 A154109 BRACKET ROCKER LEVER SHAFT 8


1 A551608 BRACKET ROCKER LEVER SHAFT 2
ABM79723 LEVER EXHAUST VALVE ROCKER 8 A3277051
3 A3275923 LEVER AND BUSHING 8
4 A152937 BUSHING VALVE ROCKER LEVER 8
5 AS212 NUT ADJUSTING SCREW 8
6 A168306 SCREW ADJUSTING 8
ABM79725 LEVER INTAKE ROCKER 8 A168225
7 ABM79724 LEVER AND BUSHING 8
8 A152937 BUSHING VALVE ROCKER LEVER 8
9 AS212 NUT ADJUSTING SCREW 8
10 A168306 SCREW ADJUSTING 8
A3275921 LEVER INJECTOR ROCKER 8 A194038
11 ABM99986 LEVER AND BUSHING 8
12 A152936 BUSHING INJECTOR ROCKER LEVER 8
13 A194037 SOCKET INJECTOR LINK 8
14 AS212 NUT ADJUSTING SCREW 8
15 A168306 SCREW ADJUSTING 8
16 AR61113 SHAFT ROCKER LEVER 2 A553455
17 A161825 PLUG ROCKET SHAFT 4
18 A551609 PIN ROCKER SHAFT LOCATING 2

Page 16
V504 SERIES CYLINDER HEAD

Page 17
V504 SERIES CYLINDER HEAD
ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS
CYLINDER HEAD

1 A3278189 CYLINDER HEAD ASSEMBLY 2 A157782


2 A3275354 COLLET VALVE HALF 64
3 A553811 PLATE WEAR 32
4 A155441 RETAINER VALVE SPRING 32
5 A156541 SEAL INTAKE VALVE 16
6 A163037 SPRING VALVE 32
7 A3275356 VALVE EXHAUST 16
8 A3275356 VALVE INTAKE 16
A3278179 HEAD CYLINDER 2 LESS VALVES
9 A154220 GUIDE CROSSHEAD 16
10 A3278173 GUIDE VALVE INATKE & EXHAUST 32
11 A195000 INSERT INTAKE VALVE SEAT 16
12 A553461 PLATE SWIRL 16
A551475 PLUG CUP 8
13 A554416 PLUG PIPE 16
15 AS995 PLUG PIPE 8 ¾”
16 AS910-B PLUG PIPE 2 ¼”
17 A217632 PLUG PIPE 2 1/8”
18 A3007759 O RING 8
19 A169630 SLEEVE INJECTOR 8
36 A154390 INSERT EXHAUST VALVE SEAT 16

MOUNTING PARTS

20 A162182 CAPSCREW CYLINDER HEAD 26 SHORT


21 A162183 CAPSCREW CYLINDER HEAD 10 LONG
22 A3013338 CROSSHEAD VALVE 16
23 A100973 DOWEL RING CYLINDER HEAD TO BLOCK 4
24 AS273 NUT CROSSHEAD ADJUSTING 16
26 A147389 SCREW CROSSHEAD ADJUSTING 16
27 A153411 WASHER CYLINDER HEAD 36
28 A3275545 TUBE VENT 2 A3275131
AS1003-1 CONNECTING TUBING 2
AS1022-A NUT TUBE 2

CYLINDER HEAD GASKET

29 A3017062 GASKET CYLINDER HEAD 2

SERVICE OPTIONAL

AR62074 GASKET CYLINDER HEAD A/R 0.010


AR62075 GASKET CYLINDER HEAD A/R 0.020
A171999 GUIDE VALVE CROSSHEAD A/R OVERSIZE

Page 18
V504 SERIES CYLINDER HEAD COVER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


CYLINDER HEAD COVER AUTO APPLICATION

AR60520 COVER VALVE 1 R.B


2 A551787 COVER CYLINDER HEAD 1 R.B
3 A550113 TUBE FILLER 1 R.B
2 A553462 COVER CYLINDER HEAD 1 L.B
1 A101322 CAP FILLER 1

CYLINDER HEAD COVER C.P APPLICATION


SAME AS ABOVE EXCEPT:
2 A167814 COVER CYLINDER HEAD 1 L.B
8 A257014 BREATHER 1
A101322 CAP FILLER 1

MOUNTING PARTS

4 A108707 CAPSCREW 20 3/8” – 16 x 1.1/2”


5 A157018 GASKET VALVE COVER 2
6 AS604 LOCKWASHER 20 3/8”
7 AS602 WASHER PLAIN 20 13/32”
A554833 NAMEPLATE LABEL 2

Page 19
V504 SERIES GEAR HOUSING

Page 20
V504 SERIES GEAR HOUSING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


GEAR HOUSING AUTO APPLICATION

1 A3278133 HOUSING GEAR 1


4 AS109 CAPSCREW 2 3/8” – 16 X 7/8”
6 A108707 CAPSCREW 6 3/8” – 16 X 1 1/2”
5 AS126 CAPSCREW 2 3/8” – 16 X 2.1/2”
2 AS102-D CAPSCREW 1 3/8” – 16 X 3”
3 AS104 CAPSCREW 6 3/8” – 16 X 2.1/4”
7 A9089 DOWEL 1 MASTER
8 A69562 DOWEL 1 MASTER
9 A102957 DOWEL 1 DIAMOND
10 A153807 DOWEL 1 DIAMOND
12 A168649 GASKET PLATE TO BLOCK 1
13 A168650 GASKET GEAR HOUSING 1
11 A167993 GASKET COMPRESSOR SUPPORT 1
14 AS604 LOCKWASHER 14
15 A175282 LOCKPLATE 2
16 A551467 PLATE GEAR HOUSING 1
17 A69901 PLUG PIPE 1
18 A3010459 SEAL REAR CRANKSHAFT 1
19 AS602 WASHER PLAIN 14 13/32”
A3010465 REPAIR SLEEVE 1
A112076 PLUG 1

C & P APPLICATIONS
SAME AS AUTO EXCEPT:
1 A3278134 HOUSING GEAR 1 IRON DRY
24 A217631 PLUG PIPE 1
18 A3008575 SEAL OIL 1
A3010465 REPAIR SLEEVE 1 SEAL & INSTALLATION SLEEVE

GEAR HOUSING COVER

20 A555245 COVER GEAR HOUSING 1


21 AS105 CAPSCREW 4
23 A153433 GASKET SUPPORT 1
25 AS604 LOCKWASHER 4

Page 21
V504 SERIES LUBRICATING OIL PUMP

Page 22
V504 SERIES LUBRICATING OIL PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


LUBRICATING OIL PUMP ALL APPLICATIONS

AR62181 PUMP OIL LUBRICATING


1 AR60089 BODY AND BUSHING 1 A187011
2 A68586 BUSHING 1
3 A3275137 CIRCLIP BEVELLED 1
4 AS107 CAPSCCREW COVER TO BODY 2 5/16” – 18 x ¾”
5 AS155-A CAPSCCREW COVER TO BODY 2 5/16” – 18 x 2 ½”
7 AR60092 COVER AND BUSHING 1 A181165
8 A68586 BUSHING 1
9 A178283 GASKET COVER 1
10 A187012 GEAR IDLER DRIVE 1
11 AR60090 GEAR IDLER 1 A187013
12 A68586 BUSHING 2
13 A184044 GEAR MAIN DRIVE 1
15 A551117 LOCKPLATE COVER TO BODY 2
16 A183014 PLUNGER PRESSURE REGULATOR 1
17 A178284 SHAFT DRIVE 1
18 A190138 SHAFT IDLER 1
19 A135527 SPRING REGULATOR 1
20 A554616 TUBE BYPASS 1
A556338 PLUG BYPASS VALVE 1
22 A3010618 TUBE SUCTION ASSEMBLY 1

MOUTING PARTS

23 AS103-D CAPSCREW PUMP TO BLOCK 2


24 A212752 CAPSCREW TUBE TO PUMP 2
25 AS112 CAPSCREW PUMP TO BLOCK 1
26 A164916 GASKET TUBE TO PUMP 1
27 A554802 LOCKPLATE TUBE TO PUMP 2
28 A175282 LOCKPLATE PUMP TO BLOCK 3

Page 23
V504 SERIES OIL PAN, DIPSTICK AND TUBE

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS


OIL PAN ALL APPLICATIONS

1 A3012981 PAN OIL REAR SUMP 1


10 A553856 GASKET OIL DRAIN 1
14 A553855 PLUG OIL DRAIN 1
4 AS103-D CAPSCREW 8 3/8” – 16 x 1 1/4”
5 AS199-A CAPSCREW 2 3/8” – 16 x 4”
6 A67959 CAPSCREW 2 5/16” – 18 x 4”
7 AS102 CAPSCREW 2 5/16” – 18 x 1”
8 AS186-C CAPSCREW 2 5/16” – 18 x 5 1/8”
9 A175727 GASKET OIL PAN 1
12 AS604 LOCKWASHER 10 3/8”

Page 24
V504 SERIES OIL PAN, DIPSTICK AND TUBE

ITEM No PART NUMBER DESCRIPTION QTY COMMENTS


11 AS605 LOCKWASHER 6
18 AS602 WASHER PLAIN 10
19 AS626 WASHER PLAIN 6
15 A69901 PLUG HEXAGON 1
17 A161704 PLUG PIPE 1
16 A555601 PLUG PIPE 1
A553854 INSERT DRAIN PLUG HOLE 1

DIPSTICK AND TUBE AUTO APPLICATION

23 A553606 DIPSTICK 1
22 A554013 CLAMP 1
29 AS188-C CAPSCREW 1 ¼” – 20 x ½”
21 A163759 CONNECTOR DISTICK TUBE 1
23 AS600 LOCKWASHER 1 ¼”
26 A168979 SUPPORT OIL GAUGE TUBE 1
27 A168978 TUBE DIPSTICK 1
28 A146159 WASHER PLAIN 1

C. P APPLICATION

23 A553593 DIPSTICK 1
27 A171634 TUBE DIPSTICK 1
29 AS109 CAPSCREW 1 3/8” – 16 x 7/8”
25 AS223 NUT 1 3/8”
21 A163759 CONNECTOR DISTICK TUBE 1
24 AS604 LOCKWASHER 1 3/8”
26 A172036 SUPPORT OIL GAUGE TUBE 1
24 A146159 WASHER 1
22 A554013 CLIP TUBE 1
30 AS602 WASHER 1 13/32”

Page 25
V504 SERIES LUBRICATING OIL FILTER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


LUBRICATING OIL FILTER

A3275758 FILTER LUBRICATING OIL 1


1 A173174 CARTRIDGE 1 LF-613
A555378 SHELL ASSEMBLY FILTER 1
2 A3275432 BOLT CENTER 1
3 A551681 CAP FILTER 1
4 A3900434 CIRCLIP 1
6 A554374 PLATE 1
7 A554375 RETAINER SEAL RING 1
8 A551685 SEAL BOLT 1
9 A554377 SPACER 1
10 A551683 SPRING CARTRIDGE 1
11 A554376 SUPPORT CARTRIDGE 1
12 A551684 WASHER BOLT SEAL 1
13 A200819 DISC BYPASS 1
14 A175623 HEAD FILTER 1
15 A555601 PLUG PIPE 1
16 A193302 RING SEALING HEAD 1
17 A156676 RING SNAP DISC 1
18 A3275423 SPRING BYPASS 1
19 AS689 WASHER DISC 1

MOUNTING PARTS
20 A108707 CAPSCREW 5
21 AS126 CAPSCREW 2
22 A176924 GASKET 1
23 AS604 LOCKWASHER 7
Page 26
V504 SERIES LUBRICATING OIL BYPASS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


LUBRICATING OIL BYPASS FILTER
(C & P APPLICATIONS ONLY)

A159707 FILTER LUBRICATING OIL BYPASS 1


1 A145664 BRACKER FILTER 2
2 A70188 CAPSCREW COUPLING HALF 8
3 A70449 CAPSCREW 2
4 A256839 CARTRIDGE 1 LF-500
14 A3300947 COUPLING HALF WITH NUTS 1
18 A3300946 COUPLING HALF 1
5 A159667 COVER 1
5 A70189 LOCKWASHER BRACKET 8
19 A70194 LOCKWASHER COUPLING HALF 2
7 A70299 NUT MOUNTING BRACKET 8
8 A164159 O RING COVER 1
9 AS908 PLUG COVER 1
10 A145665 STRAP MOUNTING 2
11 A257221 SHELL FILTER 1
A157151 DECAL FILTER 1
12 A131911 ORIFICE PLUG 1 No. 6
13 A67622 PLUG DRAIN 1
A257218 SUPPORT UPPER 1
15 A3000521 O RING SUPPORT 1
16 A150037 SPRING HOLD DOWN 1
17 A257216 SUPPORT UPPER 1

Page 27
V504 SERIES LUBRICATING OIL COOLER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


LUBRICATING OIL COOLER ALL APPLICATIONS

A3278723 COOLER LUBRICATING OIL 1


1 A110848 ELEMENT 1
2 A3602611 HOUSING 1
3 A3019116 O RING 2
4 AS923-E COCK DRAIN 1
5 A110827 RETAINER ELEMENT 1

MOUNTING PARTS

6 AS103-D CAPSCREW MOUNTING 9


7 A165153 GASKET HOUSING TO BLOCK 1
8 A166407 GASKET COOLER TO FILTER 1
9 AS604 LOCKWASHER 9

Page 28
AFA SPECIAL REPAIR KITS OIL COOLER

QTY PART# DESCRIPTION


1 AFA179 Gasket, Kit Oil Cooler V378, V504, V555, NH220, NT855
1 A68210 Gasket, Connection
1 A110827 Ring, Retainer
1 A3008017 Gasket, Oil Cooler Support
1 A3019116 Seal O Ring

Page 29
V504 SERIES WATER PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


WATER PUMP ALL APPLICATIONS

A4919812 PUMP WATER 1


2 A177596 BEARING BALL 1
1 A552335 BEARING BALL 1
3 A555260 BODY WATER PUMP 1
4 A107776 FLINGER WATER PUMP 1
5 A554438 IMPELLER WATER PUMP 1
6 A3609920 SEAL AND SEAT 1

Page 30
V504 SERIES WATER PUMP

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


7 A553093 PULLEY WATER PUMP 1
8 AS995 PLUG PIPE 1
20 AS915-A PLUG PIPE 1
9 A217632 PLUG PIPE 1
10 A160586 RING RETAINING 1
12 A553090 SHAFT WATER PUMP 1

MOUNTING PARTS

A178685 BELT WATER PUMP 2


13 A108707 CAPSCREW WATER PUMP TO BLOCK 4 3/8” – 16 x 1 ½”
14 A169042 GASKET WATER PUMP TO BLOCK 1
15 AS604 LOCKWASHER 4 3/8”

WATER PUMP REPAIR KIT

AR61392 KIT WATER PUMP REPAIR 1


1 A552335 BEARING BALL 1
2 A177596 BEARING BALL 1
5 A554438 IMPELLER WATER PUMP 1
11 A3609920 SEAL AND SEAT 1
14 A169042 GASKET WATER PUMP 1
4 A107776 SLINGER WATER PUMP 1

WATER INLET CONNECTION

16 A68270 CONNECTION WATER 1


17 AS112 CAPSCREW CONNECTION 2
18 A9221 GASKET CONNECTION 1
19 AS604 LOCKWASHER 2

Page 31
V504 SERIES HIGH FAN MOUNT

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


HIGH FAN MOUNT

A556123 HUB FAN 1


AS181-B CAPSCREW 2
1 A553712 BEARING TAPERED ROLLER 1
2 A3001281 BEARING TAPERED ROLLER 1
3 A3005592 GASKET 1
4 A553817 LOCKNUT SLOTTED HEXAGON 1
5 AS507 PIN COTTER 1
7 A555932 PULLEY FAN HUB 1
6 A69901 PLUG HEXAGON 2
25 A553714 RETAINER FAN HUB 2
8 A200307 SEAL OIL 1
19 A554214 SHAFT FAN HUB 1
10 A551498 WASHER CLAMP 1
20 A153411 WASHER CLAMP 2
11 A556493 COVER CAM, BRACKER FAN, CROSSOVER WATER 1
12 A3005588 PILOT FAN C & AUTO APPLICATION
12 A3005589 PILOT FAN 1 P APPLICATION
16 A182707 CLAMP FAN HUB 1
17 A554316 CAPSCREW 2
AS602 WASHER 2

MOUNTING PARTS
A178685 BELT 2
23 A3035776 SPACER FAN 1 P APPLICATION

Page 32
V504 SERIES CORROSION RESISTOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


CORROSION RESISTOR ALL APPLICATIONS
SPIN ON TYPE
A258859 RESISTOR CORROSION 1
1 A299082 ELEMENT 1 WF2012
1 A3100304 ELEMENT 1 WF2010
2 A204163 HEAD 2
MOUNTING PARTS
3 A3278229 BRACKET 1
5 AS103-D CAPSCREW 5
12 AS604 LOCKWASHER 5
6 AS111 CAPSCREW 3
AS605 LOCKWASHER 3
10 A179903 CONNECTOR 2
13 A179901 VALVE WATER SHUTOFF 2
A3275037 SPACER 2
11 A179914 HOSE TO THERMOSTAT H SUPP 1
11 A179913 HOSE TO THERMOSTAT 1
A550692 CLIP 2
AS103-D CAPSCREW 1
AS604 LOCKWASHER 1
8 A551554 HOSE CLAMP 4
A68368-B SPACER 2

Page 33
V504 SERIES THERMOSTAT HOUSING &
WATER CONNECTIONS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


WATER CROSSOVER

1 A556493 CROSSOVER WATER FAN BRACKET 1 CAM COVER


2 A108707 CAPSCREW COVER TO BLOCK 2
3 AS103-D CAPSCREW COVER TO BLOCK 2
4 AS104 CAPSCREW COVER TO BLOCK 2
5 A555195 CONNECTION WATER TRANSFER 2
6 A550164 GASKET COVER 1
7 AS604 LOCKWASHER COVER TO BLOCK 6
8 A555198 O RING SEALING 4
39 A62981 SCREW FAN ADJUSTING 1
A69901 PLUG PIPE 1

Page 34
V504 SERIES THERMOSTAT HOUSING &
WATER CONNECTIONS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


LEFT BANK FRONT

9 A555189 COVER CYLINDER HEAD ALT SUP 1


13 A168919 BRACKET ENGINE LIFTING 1 AUTO & C APPLICATION
A556480 BRACKET FUEL FILTER AUTO & C APPLICATION
10 AS103-D CAPSCREW COVER LIFTING BRACKET 1 AUTO & C APPLICATION
11 A108707 CAPSCREW 3 AUTO & C APPLICATION
12 AS126 CAPSCREW COVER TO CYL HEAD 3 AUTO & C APPLICATION
14 A157290 GASKET CYLINDER HEAD COVER 1
15 AS604 LOCKWASHER 7
16 AS915-A PLUG PIPE 2
40 AS962-E DRAIN TAP 1
A554500 PLATE ALTERNATOR STEADYING 1
A555702 BOLT SHOULDERED 1
A550830 BUSHING RUBBER 2
AS670 WASHER 1
A556045 SPACER ALT SUPPORT 1
A69901 PLUG PIPE 1 1/8”
41 A650864 BRACKET LIFTING 1 P APPLICATION

RIGHT BANK REAR

18 A152398 PLATE CYLINDER HEAD COVER 1 P & C APPLICATION


22 A553513 PLATE CYLINDER HEAD COVER 1 AUTO
13 A168919 BRACKET ENGINE LIFTING 1 AUTO & C, P APPLICATION
19 AS109 CAPSCREW 7 AUTO & C APPLICATION
20 A157290 GASKET 1
21 AS604 LOCKWASHER 7 3/8”
AS1005-A ELBOW 1 AUTO APPLICATION

LEFT BANK REAR

18 A152398 PLATE CYLINDER HEAD COVER 1


AS109 CAPSCREW 7 3/8” – 16 x 7/8”
23 A157290 GASKET 1
21 AS604 LOCKWASHER 7

THERMOSTAT HOUSING

24 A3014140 HOUSING THERMOSTAT 1


A186780 SEAL 1
25 AS163 CAPSCREW 5 3/8” – 16 x 3 ¼”

Page 35
V504 SERIES THERMOSTAT HOUSING &
WATER CONNECTIONS

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


26 AS103-D CAPSCREW 5 3/8” – 16 x 1 ¼”
27 AS199-A CAPSCREW 1
28 A550547 CLAMP HOSE 2
29 A157290 GASKET THERMOSTAT SUPPORT 1
30 A553916 GASKET HOUSING TO SUPPORT 1
31 A553414 HOSE 2
32 AS604 LOCKWASHER 11 3/8”
AS908 PLUG PIPE 3 3/8” NPTF
AS915-A PLUG PIPE 1 1/8” NPTF
33 A555199 SUPPORT THERMOSTAT HOUSING 1
A204586 THERMOSTAT 1
A108707 CAPSCREW 4
34 A3275390 HOSE BYPASS 1
A69901 PLUG HEXAGON 1

Page 36
V504 SERIES RADIATOR

Page 37
V504 SERIES RADIATOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


RADIATOR

1 A3276048 RADIATOR 1

MOUNTING PARTS
2 A3276062 SPACER RADIATOR 1
3 A553640 SUPPORT FRONT 1
4 A554591 RADIATOR STAY 1 R.B
5 A554590 RADIATOR STAY 1 L.B
6 A69972 HOSE 2
7 A43828-D CLAMP 6
8 A3276085 BUSH RADIATOR 2
9 A179901 DRAIN TAP 1
10 A650385 PIPE 1
12 A116935 ADAPTER 2
13 A67950 CLIP 3
14 A550494 CONNECTION WATER 1
15 A650387 VIVRATION ISOLATOR 2
16 AS144 CAPSCREW 2
17 AS658 WASHER 4
18 AS603 LOCKWASHER 2
19 AS201 NUT 2
20 AS115-C CAPSCREW 8
21 AS600 LOCKWASHER 8
22 AS194 CAPSCREW 8
23 AS604 LOCKWASHER 4
24 AS205 NUT 12
25 AS26 NUT 26
6 A102234 HOSE 1
A43828-A CLAMP 2
A650418 ADAPTOR 1
A554947 SWIVEL ASSEMBLY 1
A550844 BRACKET 2
AS602 FLAT WASHER 14
AS225 NUT 2
AS109 CAPSCREW 2

FAN AND FAN GUARD

26 A651070 FAN 1
27 A650406 FAN GUARD 1
28 AS159-A CAPSCREW 8
29 AS600 LOCKWASHER 8
30 A146159 WASHER 8
31 AS199-A CAPSCREW 6
32 AS604 LOCKWASHER 6

Page 38
V504 SERIES RADIATOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


INSTRUMENT PANEL
A555046 INSTRUMENT PANEL 1
A701213 AMMETER 1
A554646 BRACKET INSTRUMENT PANEL 1
A556393 BACK PLATE 1
A554216 BLOCK AND TERMINAL 1
A650427 CASE INTRUMENT 1
A556085 CLIP TUBE 3
A68138 CONNECTION 1
AS1059 COUPLING PIPE 1
A556347 GAUGE WATER TEMPERATURE 1
A705066 GAUGE PRESSURE 1
A650525 HOURMETER 1
A650442 MOUNTING 4
AS270 NUT 4
A187734 CONTROL THROTTLE 1
A118367 PLATE INDICATOR 1
A553292 ADAPTOR STARTER PILOT 1
AS1334 SCREW MACHINE 4
A131678 SCREW MACHINE 2
AS600 SPING LOCKWASHER 8
A66501 SWITCH MAGNETIC 1
A102057 START SWITCH 1
A70427 WASHER 4
A650529 SUPPORT THROTTLE CABLE 1
AS117 CAPSCREW 2
A554013 CLIP 3
A69274 ELBOW 1
A125740 CLAMP 1
AS109 CAPSCREW 2
AS604 LOCKWASHER 6
AS223 NUT 2

RESTRICTOR INDICATOR
A173214 INDICATOR 1
AS171-C CAPSCREW 2
A650817 FLANGE 1
A650819 INSERT 1
AS224 NUT 2
A555663 NYLON TUBE 1
AS600 SPRING LOCKWASHER 2
A650818 TAP 1
A550465 TUBE CLIP ASSEMBLY 2

WIRING HARNESS
A555595 WIRING HARNESS 1
A194076 WIRING DIAGRAM 1

Page 39
V504 SERIES AIR INTAKE MANIFOLD

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


AIR INTAKE MANIFOLD ALL APPLICATIONS
1 A168067 MANIFOLD AIR INTAKE 2
2 A159267 PLATE PUSH TUBE COVER 2
MOUNTING PARTS
AS102 CAPSCREW PLATE TO BLOCK 2
4 AS110 CAPSCREW PLATE TO BLOCK 26
3 AS103-D CAPSCREW MANIFOLD TO PLATE 16
6 A156996 GASKET INTAKE MANIFOLD 2
AR62294 GASKET PUSH TUBE COVER 2
5 A555960 GASKET PUSH TUBE COVER 2
21 A556371 INSERT PUSH TUBE COVER 4
7 AS604 LOCKWASHER MANIFOLD 16
8 AS605 LOCKWASHER COVER PLATE 26
9 AS602 WASHER PLAIN MANIFOLD 16
10 AS626 WASHER COVER PLATE 26
CONNECTION AIR CROSSOVER
11 A168076 CONNECTION AIR CROSSOVER 1
MOUNTING PARTS
12 AS103-D CAPSCREW CONNECTION 8
13 A168069 GASKET CONNECTION 2
15 AS604 LOCKWASHER CONNECTION 8
18 A66030 PLUG PIPE 2
16 A69901 PLUG PIPE 1
14 A66292 WASHER COPPER 2
19 AS602 WASHER PLAIN 8
AS910-B PLUG PIPE 1
17 AS932-B NIPPLE 1
C P APPLICATIONS
17 AS932-B NIPPLE 1
17 AS995 PLUG 1
Page 40
V504 SERIES AIR CLEANER

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


AIR CLEANER
P APPLICATION ONLY

A650051 CLEANER AIR 1


1 A650056 COVER 1
2 A650055 ELEMENT 1 AF265
3 A650058 SEAL 2

MOUNTING PARTS

4 A650665 AIR CLEANER BRACKET 1


5 A108707 CAPSCREW 4
11 A650041 STRAP AIR CLEANER 2
8 A3030770 ELBOW 90 DEGREES 1
7 A125740 TEE BOLT HOSE CLAMP 2
6 AS129 CAPSCREW 4
10 AS205 NUT 4
9 AS604 LOCKWASHER 4
12 A650059 HOOD AIR CLEANER 1

Page 41
V504 SERIES AIR COMPRESSOR

Page 42
V504 SERIES AIR COMPRESSOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


A3265157 AIR COMPRESSOR 1
1 AS155-A CAPSCREW HEAD TO CRANKCASE 4
2 A3558954 CRANKCASE COMPRESSOR 1 A176025
3 A147610 BUSHING CRANKSHAFT 1
4 A202780 CRANKCASE COMPRESSOR 1
5 A154018 GASKET HEAD TO CRANKCASE 1
6 A176027 GASKET SUPPORT 1
7 A554645 GEAR COMPRESSOR DRIVE 1
AAR3926 HEAD ASSEMBLY 1
8 A218793 HEAD AIR COMPRESSOR 1
9 A153964 COVER AIR COMPRESSOR HEAD 1
10 A4920062 GASKET 1
11 A183429 WEAR PLATE 1
AAR73075 INTAKE AND EXHAUST VALVE ASSEMBLY 1
12 A128085 ORING 1
13 A128086 ORING 1
14 A144714 SEAT EXHAUST VALVE 1
15 A145028 SEAT INTAKE VALVE 1
16 A128080 SPRING EXHAUST VALVE 1
17 A190334 SPRING INTAKE VALVE 1
18 A127940 VALVE EXHAUST 1
19 A144948 VALVE INTAKE 1
A3801728 UNLOADING VALVE ASSEMBLY 1
20 A3558624 BODY UNLOADER VALVE 1
21 A191037 CAP UNLOADER 1
22 AS107 CAPSCREW 2
23 AS605 LOCKWASHER 2
24 A211315 ORING 1
25 A127936 SEAL PLUNGER 1
26 A3023101 SPRING UNLOADER VALVE 1
27 A109557 WASHER 2
28 AS605 LOCKWASHER HEAD TO CRANKCASE 4
A105375 NAMEPLATE SERIAL NUMBER 1
AS2267 SCREW NAMEPLATE 2
30 AS626 WASHER PLAIN 4
AAR73350 RING SET COMPRESSION 1 STD
31 A650330 RING 1
32 A187350 RING COMPRESSION 1
33 A180810 RING OIL 1
A3803930 PISTON ASSEMBLY 1 STD
34 A165430 PISTON AIR COMPRESSSOR 1
35 A119810 PIN PISTON 1
36 A3558754 RING SNAP 2
37 A3018151 ROD CONNECTING 1
38 AS112 CAPSCREW 4
39 AS103-D CAPSCREW 2

Page 43
V504 SERIES AIR COMPRESSOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


40 AS604 LOCKWASHER 2
41 A550720 LOCKPLATE 4
42 AS915-A PLUG PIPE 1
43 A217631 PLUG PIPE 1
44 A650187 SUPPORT 1
61 A3008464 PLUG PIPE 1 CRANKSHAFT

MOUNTING PARTS

45 AS111 CAPSCREW AIR CONNECTION 2


46 A550788 CLAMP HOSE 2
49 A176039 CONNECTION AIR 1
50 AS1005-A ELBOW FLEXIBLE HOSE 3
51 A167993 GASKET SUPPORT 1
52 A3201386 GASKET AIR CONNECTION 1
53 A4026171 GASKET FULE PUMP TO COMPRESSOR 1
54 A177217 HOSE 1
55 AS605 LOCKWASHER 2
AS1002-A CONNECTION STRAIGH 1
57 A553512 TUBE WATER INLET 1
AS1004-A NUT 2
AS1003-A SLEEVE 2
58 A553304 TUBE WATER OUTLET 1
AS1004-A NUT 2
AS1003-A SLEEVE 2
60 AS626 WASHER PLAIN 2
A3034188 BRACKET FUEL PUMP TO COMPRESSOR 1
AS610 LOCKWASHER 4
AS112 CAPSCREW 2
AS602 WASHER 2
AS604 LOCKWASHER 3
A3046200 COUPLING 1
A554613 CAPSCREW COMPRESSOR TO BRACKET 1
A206326 CAPSCREW 4
A69324 WASHER 4

Page 44
AFA SPECIAL REPAIR KITS AIR COMPRESSOR

QTY PART# DESCRIPTION QTY PART# DESCRIPTION


1 AAR12719 Valve, Repair Kit Air Compressor 1 AAR73308 Gasket, Kit Air Compressor
VT378, V504, V555, V903, NT855, L10 VT378, V504, V555, V903, NT855,
6CT L10, 6CT
1 A127936 Seal, Rectangular Ring 1 A127936 Seal, Rectangular Ring
1 A127940 Valve, Exhaust 1 A128085 Seal, O Ring
1 A128080 Spring, Compression 2 A128086 Seal, O Ring
1 A128086 Seal, O Ring 2 A154018 Gasket, Air Compressor
1 A144948 Valve, Intake 1 A176027 Gasket, Support
1 A183429 Plate, Compressor Wear 1 A3042542 Seal, O Ring
1 A190334 Spring, Valve 1 A3047159 Gasket, Air Compressor
1 A3023101 Spring, Compression 1 A3201386 Gasket, Connection
1 A3043995 Seal, O Ring
1 A128085 Seal, O Ring

Page 45
V504 SERIES EXHAUST MANIFOLD

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


EXHAUST MANIFOLD

1 A161488 MANIFOLD EXHAUST 1 L.B AUTO APPLICATION


2 A161489 MANIFOLD EXHAUST 1 R.B AUTO APPLICATION
3 A173139 MANIFOLD EXHAUST 1 L.B C & P APPLICATION
4 A173140 MANIFOLD EXHAUST 1 R.B C & P APPLICATION

MOUNTING PARTS

5 A108707 CAPSCREW MANIFOLD 16


6 A556355 GASKET MANIFOLD 2
7 A556711 LOCKPLATE 4
8 A551108 LOCKPLATE 6
A556710 SPACER 16
A68368-B SPACER 2 C & P APPLICATIONS
A168005 EXHAUST FLANGE 2 P APPLICATION
A168004 GASKET EXHAUST OUTLET 2 P APPLICATION
A108707 CAPSCREW FLANGE 4 P APPLICATION
A175282 LOCKPLATE FLANGE 4 P APPLICATION
AS254 NUT FLANGE 4 P APPLICATION
Page 46
V504 SERIES FUEL PUMP DRIVE

Page 47
V504 SERIES FUEL PUMP DRIVE

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


FUEL PUMP DRIVE
P APPLICATION

ABM93760 FUEL PUMP DRIVE 1


1 A177097 GEAR DRIVE 1
2 ABM93759 HOUSING DRIVE 2 A171635
3 A147610 BUSHING SHAFT 3
4 A171636 SHAFT DRIVE 4

MOUNTING PARTS

5 AS105-A CAPSCREW DRIVE 2


6 AS105 CAPSCREW DRIVE 2
7 A551160 COVER DRIVE SHAFT 1
8 A164059 GASKET COVER 1
9 A153433 GASKET SUPPORT 1
10 AS604 LOCKWASHER DRIVE 2
11 AS610 LOCKWASHER DRIVE 2
12 A131449 SCREW COVER 4
13 AS607 WASHER COVER 4
A3046200 COUPLING 1

FUEL PUMP DRIVE


C APPLICATION

A555245 COVER GEAR HOUSING 1


A554002 GEAR HOUSING COVER 1
A202840 BUSHING SHAFT 1
AR61040 ACCESS DRIVE SHAFT 1
A553024 SUPPORT FUEL PUMP 1
A217631 PLUG PIPE 1
A203391 SHAFT ACCESS DRIVE 1
A554645 GEAR 1

MOUNTING PARTS

A153433 GASKET 1
AS163 CAPSCREW 4
AS604 WASHER SPRING LOCK 4
AS602 WASHER 4
A3046200 COUPLING 1

Page 48
V504 SERIES FUEL PUMP SYSTEM

Page 49
V504 SERIES FUEL PUMP SYSTEM

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


FUEL PUMP DAMPER
ALL APPLICATIONS

ABM76340 DAMPER FUEL PUMP 1


1 A153336 BODY DAMPER 1
2 AS105-C CAPSCREW 2
3 A202897 DIAPHRAGM 1
4 AS600 LOCKWASHER 2
5 A139988 O RING 1
6 A100099 O RING 1
7 A153338 PLATE DAMPER 1
8 A151900 SEAL 1
9 A70704 WASHER 2
10 A160514 WASHER NYLON 1

GEAR PUMP

11 A3034216 GEAR PUMP 1


12 A210647 GASKET 1

FUEL FILTER
AUTO APPLICATION

A154711 FILTER FUEL 1


13 A3315844 CARTRIDGE 1 FF105
14 A255622 GASKET COVER 1
15 A256348 HEAD 1
A129859 ELBOW 2

P APPLICATION

A156171 FUEL FILTER 1


17 A3315847 CARTRIDGE 1 FF105
14 A255622 GASKET COVER 1
15 A256348 HEAD 1

Page 50
V504 SERIES FUEL PUMP SYSTEM

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


A129859 ELBOW 2

C APPLICATION
AAR13274 FUEL FILTER 1 A217662
17 A3315847 CARTRIDGE 2 FF105
18 A255622 GASKET COVER 2
19 A212013 HEAD 1
20 A129859 ELBOW 2

MOUNTING FUEL FILTER


22 A554241 BRACKET 1 AUTO APPLICATION
23 A556480 BRACKET 1 C APPLICATION
24 A555067 BRACKET 1 P APPLICATION
25 AS103-D CAPSCREW 4 AUTO & C APPLICATION
26 AS604 LOCKWASHER 7 AUTO & C APPLICATION
A3006640 CLIP HOSE 2 C APPLICATION
A68368-B SPACER 1 C APPLICATION
27 AS120 CAPSCREW 3 C APPLICATION
28 AS112 CAPSCREW 4 P APPLICATION
A3006640 CLAMP 1 P APPLICATION
29 AS112 CAPSCREW 3 AUTO APPLICATION
30 A103023 CAPSCREW 3 P APPLICATION
31 AS610 LOCKWASHER 3 P APPLICATION
32 AS604 LOCKWASHER 4 P APPLICATION

Page 51
AFA SPECIAL REPAIR KITS FUEL PUMP

QTY PART# DESCRIPTION QTY PART# DESCRIPTION


1 ABM68356 Gasket, And Seal Kit Fuel Pump 1 ABM68356RT Gasket, And Seal Kit Fuel Pump
NT855, V504, V555, VT378 PTC
NT855, V504, V555, VT378
1 A43696A Seal O Ring 1 ABM68356 Gasket, And Seal Kit Fuel Pump
1 A70415 Seal O Ring 4 AS2286 Screw, Drive
1 A70705 Gasket, Spring Pack Flange 1 A129858 Seal O Ring
1 A70732 Gasket, Tachometer Drive 1 A148977 Cover, Fuel Control
1 A70809 Oil, Seal Tachometer Drive 1 A162426 Spider, Jaw Coupling Fuel Pump
1 A70815 Washer, Sealing 1 A3046200 Spider
1 A100099 Seal O Ring 1 A172049 Seal O Ring
1 A100478 Seal O Ring
1 A100764 Gasket, Fuel Pump 1 ABM68356TRT Gasket, And Seal Kit Fuel Pump
1 A105375 Name, Plate 1 A104038D PTC
Oil, Seal (Double Lip) Fuel Pump
1 A110855 Gasket, Fuel Pump
1 A114791 Seal O Ring 1 AFA1001KT Repair, Kit Shutoff Valve
1 A129888 Seal O Ring NT855, V504, V555, VT378
1 A139988 Seal O Ring 1 A129839 Shield, Shutoff Valve
1 A151900 Seal O Ring 1 A129888 Seal O Ring
1 A154087 Seal O Ring 1 A154087 Seal O Ring
1 A154088 Seal O Ring 1 A190876 Seal O Ring
1 A160514 Washer, Plain 1 A3030970 Disc, Valve
1 A190876 Seal O Ring
1 A210218 Washer, Sealing
1 A213079 Seal, Rectangular Ring
1 A3046201 Seal O Ring
2 A3062676 Oil, Seal Green Coated
1 A3069017 Gasket, Fuel Pump
1 A3069103 Gasket, Fuel Pump

Page 52
V504 SERIES SHUTDOWN VALVE, INJECTOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


SHUTDOWN VALVE AUTO APPLICATION
A3035342 VALVE SHUTDOWN 1 12V, 1 POLE
1 A187556 CAPSCREW COIL TO HOUSING 4
2 A134072 COIL ASSEMBLY 1
3 A4024808 HOUSING VALVE 1
4 A129838 KNOB MANUAL OVERRRIDE 1
5 A129888 ORING COIL TO HOUSING 1
6 A190876 ORING SHAFT 1
7 A70295 PLUG PIPE 1
8 A3000266 SHAFT MANUAL OVERRIDE 1
9 A129839 SHIELD FUEL 1
10 A129768 SPRING 1
11 A3030970 VALVE 1
AS607 LOCKWASHER 4
C P APPLICATIONS
SAME AS ABOVE EXCEPT:
A3035362 VALVE SOLENOID 1
2 A4024809 COIL 24 V SINGLE POLE 1
MOUNTING PARTS
12 AS189-C CAPSCREW VALVE TO HOUSING 2

Page 53
V504 SERIES SHUTDOWN VALVE, INJECTOR

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


13 A181466 LOCKWASHER 2
14 A154087 ORING 1
15 A67684 WASHER PLAIN 2
33 AS1004-1 ELBOW 1

INJECTOR
AUTO APPLICATION
A3275539 INJECTOR LESS LINK 8
17 A556895 ADAPTER 8
22 A203426 PIN ROLL 16
18 A3275266 CUP INJECTOR 8
19 A174299 CLIP FILTER SCREEN 8
20 A173086 GASKET ORIFICE 8
21 A101754 ORING 24
23 A173085 *PLUG ORIFICE 8 * REFERENCE ONLY
24 A556894 RETAINER CUP 8
25 A3008706 SCREEN FILTER 8
26 A166009 SPRING INJECTOR 8
27 AAR40024 BARREL AND PLUNGER 8
28 A185782 GASKET 8
29 A167157 BALL CHECK 8
A187326 BARREL INJECTOR 8
A189848 PLUG BARREL 8
A187858 COUPLING PLUNGER 8
A178980 PLUNGER INJECTOR 8

C & P APPLICATIONS
SAME AS ABOVE EXCEPT:
A3275538 INJECTOR LINK LESS 8
18 A3275265 CUP INJECTOR 8

MOUNTING PARTS
16 A194041 LINK 8
30 A3275440 CLAMP INJECTOR 8
31 A166392 CAPSCREW HEXAGON HEAD 8
32 A69280 WASHER PLAIN 8

Page 54
V504 SERIES FLYWHEEL, RING GEAR & HOUSING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


STANDARD FLYWHEEL, RING
GEAR AND HOUSING

A3016542 FLYWHEEL & RING GEAR ASS 1 P & C APPLICATONS


1 A185539 FLYWHEEL 1 P & C APPLICATONS
A3016548 FLYWHEEL & RING GEAR ASS 1 AUTO APPLICATION
A553343 FLYWHEEL 1 AUTO APPLICATION
3 A3278120 FLYWHEEL HOUSING ALUMINIUM 1 AUTO APPLICATION
A172647 FLYWHEEL HOUSING CAST IRON 1 C APPLICATION
3 A551462 FLYWHEEL HOUSING CAST IRON 1 P APPLICATION
MOUNTING PARTS
AUTO APPLICATION
A108601 CAPSCREW 2
5 AS106 CAPSCREW 4
7 A106289 CAPSCREW 9

Page 55
V504 SERIES FLYWHEEL, RING GEAR & HOUSING

ITEM No. PART NUMBER DESCRIPTION QTY COMMENTS


8 A203310 WASHER 13
9 AS608 LOCKWASHER 13
10 A69562 MASTER DOWEL 2
12 A556436 DUST SEAL 1
4 A213106 CAPSCREW FLYWHEEL MOUNTING 8
13 A555794 RING FLYWHEEL MOUNTING 1
AS136 CAPSCREW 2
AS187 CAPSCREW 4
MOUNTING PARTS
P APPLICATION
A108601 CAPSCREW 2
5 AS106 CAPSCREW 4
7 A106289 CAPSCREW 9
8 A203310 WASHER 13
10 A69562 MASTER DOWEL 2
12 A556436 DUST SEAL 1
6 AS187 CAPSCREW 4
4 A554316 CAPSCREW FLYWHEEL MOUNTING 8
AS136 CAPSCREW 2
MOUNTING PARTS
C APPLICATION
4 A554316 CAPSCREW FLYWHEEL MOUNTING 8
AS187 CAPSCREW 4
5 AS106 CAPSCREW 4
7 A106289 CAPSCREW 7
9 AS608 LOCWASHER 13
10 A69562 MASTER DOWEL 2
12 A556346 DUST SEAL 1
A145601 O RING 1
A3275255 RING RECT SEALING 11
A108601 CAPSCREW 2
GASKET SETS
A3801658 GASKET SET ENGINE 1
A3277753 GASKET UPPER 1
ABM68356 GASKET SET FUEL PUMP 1

Page 56
COMMENTS

Page 57
COMMENTS

Page 58
WORLD WIDE SUPPLIER OF QUALITY DIESEL
ENGINE AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 – 752 2900 Australia , 4570
Fax : 586 – 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au

AFA LATINO AMERICA


AFA INDUSTRIES, INC.
S.A. DE C.V
BLVD. Los Fundadores NO 3751-5
MIDDLE EAST
Colonia Valle De Las Flores Mar-Antonios Street, B2,
Saltillo, Coahiula, CP 25156. MEXICO Jdeidet El-Maten
Phone: 52-844-4300220 LEBANON
Toll free: 01 800 874 3481 Mexico only Phone: 961-1-900663
Fax: 52-844-4300754 Mobile: 961-3-552704
Email: afa@afaindustries.com.mx Fax: 961-1-900664
Email: afa@afamid-east.com

AFA WEST COAST


DISTRIBUTION CENTER
1371 E. Pine Street – Unit # 7
Lodi, California – 95240
Phone (Local): 209-625-8953
Toll Free: 877-437-0902
Fax: 209-625-8854

AFA INDUSTRIES INCORPORATED


Manufacturer & Supplier of Heavy Duty Diesel
Page 59
Engine & Fuel System Replacement Parts

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