Cummins Diesel Deutschland GmbH

Customer:
Ammann Czech Republic a. s.

Engine: 4BTA3.9-C116
Machine: ASC100 Tier 1
Specification: Z02-775

Date: 30.04.2007
 OPTION DESCRIPTION
3802375 $SERVICE GASKET SET
3804896 $UPPER ENGINE GASKET SET
af9006 FRONT DRIVE ADAPTER
ah9062 AIR INTAKE HEATER
ap9168 APPROVAL,AGENCY
bp9081-1 BLOCK,ENGINE
bp9081-2 CRANKSHAFT AND BEARINGS
bp9704 ROCKER LEVERS
bp97101 FRONT GEAR COVER
cm9023 CAM FOLLOWER COVER
df9051 FRONT GEAR TRAIN ACCESORY
dl9028 FUEL DRAIN LOCATION
ec9039 THERMOSTAT
eh9001 LOCATION,ALTERNATOR
eh9702 DRIVE,ALTERNATOR
ei9000 MECHANICAL TACHOMETER DRIVE
fa9002 FAN DRIVE
fa9702 FAN DRIVE
fe9816 AIR FUEL CONTROL PLUMBING
ff9007 FUEL FILTER
ff9797 PLUMBING,FUEL FILTER
fh9002 HOUSING,FLYWHEEL
fn9068 ENGINE FAN
fp9040 FUEL PUMP COUPLING
fp97756 BASE FUEL PUMP
fr90023 RATING,FUEL
fs9170 FUEL SYSTEM ACCESORIES
ft9969 FUEL PLUMBING
fv9306 FUEL SHUTOFF VALVE
fw9828 FLYWHEEL
la9016 LIFTING BRACKET
lc9018 ENGINE OIL COOLER
lg9113 OIL LEVEL GAUGE
lp9062 PUMP,LUBRICATING OIL
ob9056 COVER,CYLINDER BLOCK
ob9704 CYLINDER BLOCK COVER
op9003 OIL PAN
op9704 OIL PAN MOUNTING
pp2109-1 CONNECTING ROD AND PISTON
pp2109-2 INJECTOR
pp2109-3 CAMSHAFT
pp97173 CYLINDER HEAD
pp97225-1 TURBOCHARGER
pp97225-2 TURBOCHARGER
pp97300 CYLINDER HEAD
pp97634 CAMSHAFT GEAR
sm9701 STARTING MOTOR MOUNTING
ss9241 SKID,4B STD
ss9608 PAINT
ss9702 ENGINE,DRY
st9247 STARTING MOTOR
tb9396 LOCATION,TURBOCHARGER
th9001 THERMOSTAT HOUSING
tp9701 TURBOCHARGER PLUMBING
vc9008 VALVE COVER
wa9739 AFTERCOOLER PLUMBING
wi9002 WATER INLET CONNECTION
wi9701 WATER INLET CONNECTION
wp9031 PUMP,WATER
xs9169 EXHAUST CONNECTION
Group No. Option No.
$SERVICE GASKET SET
3802375-01

Ref. No. Part Number Part Name Required Remarks

3802375-01 $SERVICE GASKET SET

$LOWER ENGINE SET

3802375-01 Set, Lower Eng Gasket 1

154916 Gasket, Hydraulic Pump 1
3283767 Gasket, Push Rod Cover 1
3804899 Kit, Front Seal Service 1 Contains Debris Shield
3901020 Nozzle, Piston Cooling 4
3902425 Washer, Sealing 2 22 mm
3903475 Seal, Rectangular Ring 1
3905595 Gasket, Timing Pin Housing 1
3906696 Seal, Rectangular Ring 1
3906697 Seal, Rectangular Ring 1
3906698 Seal, Rectangular Ring 1
3908096 Gasket, Cover Plate 1
3912473 Seal, Rectangular Ring 1
3913994 Seal, O Ring 1
3915772 Seal, Rectangular Ring 1
3915800 Seal, Rectangular Ring 1
3916042 Gasket, Hydraulic Pump 1
3920773 Washer, Sealing 1 18 mm
3928759 Seal, Grommet 6
3929751 Gasket, Acc Drive Cover 1
3929792 Gasket, Filter Head 1
3933261 Shield, Dust 1
3939355 Gasket,Fuel Pump 1
3934486 RR Crankseal Serv Kit 1 Includes Installation Tools
3937214 Nozzle, Piston Cooling 4
3938156 Gasket, Gear Housing 1
3938157 Gasket, Flange 1
3938159 Gasket, Rear Cover 1
3938162 Gasket, OIL PAN 1
3939258 Gasket, Cover Plate 1
3942914 Gasket, Oil Cooler Core 1
3942915 Gasket, Filter Head 1
Group No. Option No.
$UPPER ENGINE GASKET SET
3804896-01

Ref. No. Part Number Part Name Required Remarks

3804896-01 $UPPER ENGINE GASKET SET

$STANDARD THICKNESS
3804896-01 Set, Upper Eng Gasket 1
3283333 Gasket, CYLINDER HEAD 1
3900808 Seal, INJECTOR 4
3901356 Gasket, TURBOCHARGER 1 Holset P/N 3709861
3902425 Washer, Sealing 1 22 mm
3903380 Seal, Banjo Connector 4 6.2 mm
3906694 Seal, Rectangular Ring 1
3906773 Washer, Sealing 1
3910824 Seal, O Ring 4
3912220 Gasket, Exh Out Connection 1
3918188 Washer, Sealing 2 8.0 mm
3919358 Sleeve, INJECTOR 4
3921640 Seal, Valve Stem 8
3923261 Seal, INJECTOR 4
3923331 Gasket, Thm Housing Cover 1
3927154 Gasket, Exhaust Manifold 4
3930906 Gasket, VALVE COVER 4
3935449 Isolator, Noise 4
3936876 Seal, Rectangular Ring 1
3937142 Seal, INJECTOR 4
3937706 Gasket, Oil Drain 1 Holset P/N 3519807
3938153 Gasket, Int Manifold Cover 1
3883284
3930324
3938158
3937155
Group No. Option No.
FRONT DRIVE ADAPTER
AF9006

Ref. No. Part Number Part Name Required Remarks

AF9006 FRONT DRIVE ADAPTER FRONT DRIVE ADAPTER

Engine Family: B Series
Adaptable to a PTO: No
Pulley Type: 8 Groove
Torque Limit (LBS.FT.): 210
Location From FFOB (MM):
93.32
Pulley Effective Diameter
(MM): 173.76
Attachment Provision: Mounted
Restricted Cylinders:
4
6
1 3914494 Pulley, CRANKSHAFT 1
2 3903857 Screw, Hex Flange Head Cap 4 M12 X 1.25 X 36
Group No. Option No.
AIR INTAKE HEATER
AH9062-02

Ref. No. Part Number Part Name Required Remarks

AH9062-02 AIR INTAKE HEATER Grid Air Heater

1 3930133
2 3938153 Gasket, Int Manifold Cover
Engine Family: B Series
Component Provided: Spacer
Controls Provided: No
Heater/Spacer Bolt Pattern
(mm): 75x320
Engine Design Phase: Current
Product
Engine Aspiration: Jacket
Water Aftercooled
Note 2
Mounting location for WARNING
label
for Jacket Water Aftercooled
engines the warning label to
be attached to the outboard
side of the aftercooler.
Mounting location for WARNING
label
for Turbocharged and Charge
Air Cooled engines, the
warning label to be attached
to the outboard side of the
heater.
For Jacket Water Aftercooled
engines the warning label to
be attached to the outboard
side of the aftercooler.
Connection, Spacer 1
1
Group No. Option No.
APPROVAL,AGENCY
AP9168-04

Ref. No. Part Number Part Name Required Remarks

AP9168-04 APPROVAL,AGENCY Agency Approval

1 3281692
2 3284907
3 3967398
Certified By: None
Application: Nonroad
Cert Level: None
Special Allowance: Service
Replacement
Cert Agent: None
Comments: N/A
Fuel Type: Diesel
Manufacturer of Record:
Cummins
Language: English
Structure Code: 02 EBM
Engine Family: B Series, C
Series
Varient Content: In place of
3284906 Great Britain use
3284907 Japan use 3284908
Brazil use 3284995
To be used for non certified
service or replacement
engines only. Engines which
use this AP option cannot be
used in a new equipment or
equipment originally built
with a certified engine
dataplate.
Reference AEB 24.05.
Screw, Drive 2
Dataplate 1
Dataplate 1
Group No. Option No.
BLOCK,ENGINE
BP9081-01

Ref. No. Part Number Part Name Required Remarks

BP9081-01 BLOCK,ENGINE Cylinder block

Engine Family: "B" Series
Cylinders: 4
Aspiration:
Jacket Water Aftercooled
High Speed Balancer: No
Fuel Type: Diesel tapped
fittings: Storm structural
block: No CRANKSHAFT
material: Forged steel
Expansion plug 3007635 may be
used in
Brazil applications in place
of 3914035.
Contains encore-like block,
use in place of BP9785. Cns
may use 3900965 expansion
plug in place of 3922072
expansion plug.
3938366 Block, Cylinder 1 Serviced as 4089546.
1 3900956 Plug, Expansion 3
2 3007635 Plug, Expansion 2
3 3975796 Plug, Expansion 3
4 3927948 Screw, Hex Flange Head Cap 10 M12 X 1.50 X 119
3936791 Cap, Main Bearing 5
5 3900068 Dowel, Ring 2
6 3936057 Cap, Main Bearing 1
7 3938364 Block, Cylinder 1
8 3940059 Bushing 1
3678923 Plug, Threaded 2 M10 X 1.00 X 9.5
9 3678924 Plug, Threaded 1 M10 X 1.00 X 9.5
10 3678925 Seal, O Ring 1
3802642 Kit, Cyl Block Hardware 1
5 3900068 Dowel, Ring 2
8 3940059 Bushing 1
11 3008468 Plug, Pipe 1 1/2 NPT
12 3900257 Dowel, Pin 2
13 3900687 Plug, Expansion 1
14 3902343 Dowel, Ring 2
15 3926047 Seal, O Ring 1
16 3937214 Nozzle, Piston Cooling 4
17 3900955 Plug, Expansion 2
18 3900958 Plug, Expansion 1
19 3906619 Plug, Pipe 2 1/8 NPT
20 3920706 Plug, Expansion 1
21 3933613 Tag, Instruction 1
22 3977851 Plug, Threaded 2

Service Parts
23 3904166 Sleeve, Salvage A/R
Group No. Option No.
CRANKSHAFT AND BEARINGS
BP9081

Ref. No. Part Number Part Name Required Remarks

BP9081 CRANKSHAFT AND BEARINGS

1 3968066 CRANKSHAFT, Engine 1
2 3904483 Dowel, Pin 1
3 3929027 Gear, CRANKSHAFT 1

4 3929016 Bearing, Main 4 Standard

5 3927772 Bearing, CRANKSHAFT Thrust 1
6 3929021 Bearing, Main 5 Standard

4 3929017 Bearing, Main A/R 0.25 mm Oversize

4 3929018 Bearing, Main A/R 0.50 mm Oversize
4 3929019 Bearing, Main A/R 0.75 mm Oversize
4 3929020 Bearing, Main A/R 1.00 mm Oversize

5 3929022 Bearing, Main A/R 0.25 mm Oversize

5 3929023 Bearing, Main A/R 0.50 mm Oversize
5 3929024 Bearing, Main A/R 0.75 mm Oversize
5 3929025 Bearing, Main A/R 1.00 mm Oversize

3933224 Kit, Cyl Block Hardware A/R

2 3904483 Dowel, Pin 1
7 3802820 Kit, Seal A/R Front
8 3926126 Rear Seal, Wearsleeve Kit A/R
Group No. Option No.
ROCKER LEVERS
BP9704-03

Ref. No. Part Number Part Name Required Remarks

BP9704-03 ROCKER LEVERS Rocker Lever

Engine Family: "B" Series
Cylinders: 4
P/N 3910815 can be Used in
Place of 3939420.
3922488 Support, Rocker Lever 4
1 3911423 Support, Rocker Lever 1
3922487 Shaft, Rocker Lever 1
2 3910811 Lever, Rocker 4
3910809 Lever, Rocker 1
3 3937438 Screw, Rkr Lever Adjusting 1
4 3927692 Nut, Heavy Hexagon 1 3/8 - 24 UNF - 2B
5 3900705 Insert, Rocker Lever 1
6 3910810 Lever, Rocker 4
3910808 Lever, Rocker 1
3 3937438 Screw, Rkr Lever Adjusting 1
4 3927692 Nut, Heavy Hexagon 1 3/8 - 24 UNF - 2B
5 3900705 Insert, Rocker Lever 1
7 3900245 Washer, Plain 8 M19
8 3900242 Ring, Retaining 8
9 3901221 Screw, Hexagon Head Cap 4 M8 X 1.25 X 75
10 3920781 Screw, Hex Flange Head Cap 4
11 3284377 Rod, Push 8
Group No. Option No.
FRONT GEAR COVER
BP97101-12

Ref. No. Part Number Part Name Required Remarks

BP97101-12 FRONT GEAR COVER FRONT GEAR COVER

Engine Family: B Series
Belt Retainer Included: Yes
Noise Dampening Panel
Provision: No
PTO Location: Low PTO
Access for Tach Drive: Yes
Gear Housing Material: Cast
Aluminum
Fuel Pump Mounted Angle: 35
degree
ADDL. Clearance for ENG.
Mount: No
Compatible w/OIL PAN Corner
Stiffener: Yes
Engine Design Phase: Current
Product
Fuel Pump: Bosch A
Brazil is using the p/n
3926846 screw qty(5) with dry
lock pre applied and twenty
mm
Length instead of p/n 3925883
screw qty(5) without dry lock
pre applied and sixteen mm in
length.
BZL may use P/N 3969980
instead 3935582
3280184 Housing, Gear Mtg 1
1 3926846 Screw, Hex Flange Head Cap 5 M8 X 1.25 X 20
2 3967746 Screw, Hex Flange Head Cap 2
3 3907998 Screw, Round Head Cap 2 M5 X 0.80 X 17
4 3912772 Retainer, Belt 1
3913995 Housing, Timing Pin 1
5 3903924 Pin, Timing 1
6 3904849 Ring, Retaining 1
7 3913994 Seal, O Ring 1
8 3919683 Housing, Timing Pin 1
9 3915772 Seal, Rectangular Ring 1
10 3916073 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 65
11 3924962 Screw, Hex Flange Head Cap 11
3935582 Cover, Gear 1
12 3935581 Cover, Gear 1
13 3935959 Seal, Oil 1
14 3938156 Gasket, Gear Housing 1
15 3964422 Housing, Gear 1
16 3967746 Screw, Hex Flange Head Cap 9
Group No. Option No.
CAM FOLLOWER COVER
CM9023-07

Ref. No. Part Number Part Name Required Remarks

CM9023-07 CAM FOLLOWER COVER CAM FOLLOWER COVER

1 3283767 Gasket, Push Rod Cover
2 3936186
3 3928759
4 3900629 Screw, Hex Flange Head Cap
5 3918612
6 3904230
Hose Angle Off Breather
(deg): 45
Hose
Location on Baffle: Bottom
Noise Panel Provision: None
Double Baffle: Yes
Baffle Location
on Engine: #3
Cylinder Hose and Clamp
Provided: Yes
Drain Hose Length
(mm): 360
Fuel Pump Type: Rotary
Breather Provision: Yes
Noise Isolator Provision: No
Restricted Fuel Pump
Manufacturing/Model: Bosch
VP14
1
Cover, Push Rod 1
Seal, Grommet 2
2 M8 X 1.25 X 16
Hose, Plain 1
Clamp, Spring Hose 1

3802074 1.00 mm Oversize

4 3929020 1.00 mm Oversize
5 3283068
6 3929025 1.00 mm Oversize

3800330 0.50 mm Oversize

Oversize Thrust
5 3283063 Serviced as 3800330
6 3929023 0.50 mm Oversize

3800331 1.00 mm Oversize

Oversize Thrust
5 3283064 Serviced as 3800331
6 3929025 1.00 mm Oversize
7 3802820 Front
8 3926126
Group No. Option No.
FRONT GEAR TRAIN ACCESORY
DF9051

Ref. No. Part Number Part Name Required Remarks

DF9051 FRONT GEAR TRAIN ACCESORY FRONT GEAR TRAIN ACCESORY

Drive
Cover Plate Provided: Yes
Engine Family:
B Series
To be selected when there is
no air compressor, raw water
pump or gear driven vacuum
pump selected.
1 3929751 Gasket, Acc Drive Cover 1
2 3914868 Plate, Cover 1
3 3901249 Screw, Hex Flange Head Cap 2 M12 X 1.75 X 25
Group No. Option No.
FUEL DRAIN LOCATION
DL9028-04

Ref. No. Part Number Part Name Required Remarks

DL9028-04 FUEL DRAIN LOCATION Drain Location

Drain Tube OD (mm): 7.90
Connection Type: Beadless
Customer Connect Location:
Fuel Pump - outboard
Engine Design Phase: Current
Product
Engine Family: B Series, C
Series
Restricted Fuel Pump
Mfg/Model: Bosch A,
Nippondenso EP9, Zexel Hybrid
A Attaches to outboard side
of pump. BZL may use 3355095
in place of 3911447.
1 3911447 Connector, Banjo 1
2 3863988 Washer, Sealing 2
Group No. Option No.
THERMOSTAT
EC9039

Ref. No. Part Number Part Name Required Remarks

EC9039 THERMOSTAT THERMOSTAT

Degree C THERMOSTAT Opens:
82 DEG C
Engine Design Phase: Current
Product
# of THERMOSTATs: 1
THERMOSTAT Type: Jiggle-Pin
Vented Non-Vented: Vented
Requires By-Pass Housing: No
Engine Family: B Series
Required Housing Bore Dia.
(mm): 54.10
Structure Code: 02 EBM
Low Gain THERMOSTAT: No
THERMOSTAT Seat Type: Hard.
1 3972071 THERMOSTAT 1
Group No. Option No.
LOCATION,ALTERNATOR
EH9001-05

Ref. No. Part Number Part Name Required Remarks

EH9001-05 LOCATION,ALTERNATOR ALTERNATOR Location

ALTERNATOR
Manufacturer/Model: Bosch K-
1
Leece Neville 8AR2207L-CD,
Lucas TVS/SA 23-12V, Lucas
TVS/SA 23-24V
Engine Design Phase: Current
Product
Pulley Retainer Provided:
Yes
ALTERNATOR Pulley Provided:
Yes
Belt Supplier: Cummins
Belt Tensioner Supplier:
Cummins
ALTERNATOR Drive Speed: 2.9
ALTERNATOR Mount Type: 2 IN.
spool
Pulley Loc. Hor. from Crank
C/L (mm): -236.1
Pulley Loc. Vert. from Crank
C/L (mm): 265.6
Structure Code: 02 EBM
Damper Pulley Effective
Diameter (mm): 173.76
ALTERNATOR Driven by AUX
Belt: No
Required Tensioner Pulley
Material: Steel
Pad for Freon Compressor
Provided: No
Engine Family: B Series
Required Water Pump Pulley
Type: Hardened, Standard
Stud for Wiring Harness
Attachment: No
ALT Tail Support Required:
No
REF. Compressor MTG Hardware
 Included: No
Tall Tensioner Bracket: No
order individual parts.
1 3093936 Screw, Hex Flange Head Cap 1
3287096 Support, ALTERNATOR 1
2 3287095 Support, ALTERNATOR 1
3 3520815 Pin, Roll 2
4 3900630 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 20
5 3900631 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 25
6 3903089 Brace, ALTERNATOR 1
7 3908560 Pulley, ALTERNATOR 1
8 3908563 Retainer, Pulley 1
9 3974163 Spacer, Mounting 1
Group No. Option No.
DRIVE,ALTERNATOR
EH9702-06

Ref. No. Part Number Part Name Required Remarks

EH9702-06 DRIVE,ALTERNATOR ALTERNATOR Drive

FAN DRIVE Ratio: 1.10:1
Fan Center (mm): 295.9
Tensioner Position On
Bracket: Low
Tensioner Pulley Type:
Standard
Water Pump Pulley Diameter
(mm): 88.00
Alt Pulley Horz from Crank
C/L: 229.8
Alt Pulley Vert from Crank
C/L: 263.4
Belt Supplier: Cummins
Required Belt Length (mm):
N/A
Belt Tensioner Supplier:
Cummins
Damper Pulley Effective
Diameter (mm): 173.76
Bracket Height From Mounting
Hole (mm): 104
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Tall Tensioner Bracket: No
Engine Family: B Series
ALTERNATOR
Manufacturer/Model: Bosch K-
1
Delco Remy CS130, Delco Remy
19 SI, Lucas A-127, Lucas
TVS/SA 23-12V, Lusas TVS/SA
23-24V, Motorcraft 12V/60A
DEP may substitute 3928848
hex flange head capscrew in
place of 3904446.
Brazil may use PN3911557
instead of 3288768
Brazil may use PN3967188
 instead of 3937553.
1 3900631 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 25
2 3904446 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 70
3 3288768 Belt, V Ribbed 1
4 3978022 Tensioner, Belt 1
5 3925186 Screw, Flat Head Cap 1
6 3925207 Bracket, Belt Tensioner 1
Group No. Option No.
MECHANICAL TACHOMETER DRIVE
EI9000

Ref. No. Part Number Part Name Required Remarks

EI9000 MECHANICAL TACHOMETER DRIVE No content options. To

1 3903463
2 3903475
provide accessory hole cover
when no mechanical tach drive
or front oil fill is
specified.
Cover, Access Hole 1
Seal, Rectangular Ring 1
Group No. Option No.
FAN DRIVE
FA9002

Ref. No. Part Number Part Name Required Remarks

FA9002 FAN DRIVE FAN DRIVE

3909888
1 3902348
2 3908164
3 3901364
4 3909887
5 3928873 Screw, Hex Flange Head Cap
6 3914463
Drive Hardware Supplier:
Cummins
FAN DRIVE Ratio: 1.10:1
Mounting Bolt Circle (mm):
50
ENGINE FAN Center (mm):
295.9mm (11.65in)
Horizontal Offset: 0.0
Fan Hub Pulley Material:
Spun Steel
Required Damper Pulley
Diameter (mm): 173.76
Engine Design Phase: Current
Product
Bearing Design: Single
Double Row Bearings
Additional FAN DRIVE Type:
Serpentine
FAN DRIVE Pulley Diameter
(mm): 157.96
Fan Clutch Type: Mechanical
Engine Family: B Series
Hex flange head capscrew,
3903118 (qty 4) may be
substituted for 3928872 hex
flange head capscrew.
Support, Fan 1
Support, Fan 1
Shaft, FAN DRIVE 1
Hub, Fan 1
Retainer, Shaft 1
4
Pulley, Fan 1
Group No. Option No.
FAN DRIVE
FA9702

Ref. No. Part Number Part Name Required Remarks

FA9702 FAN DRIVE FAN DRIVE Mounting

Required Bolt Circle (MM): 50
Installation Responsibility:
Customer
Fastener Length (MM): 20
Spacer Type: Clamping Plate
Engine Family: B Series
1 3900630 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 20
Group No. Option No.
AIR FUEL CONTROL PLUMBING
FE9816-07

Ref. No. Part Number Part Name Required Remarks

FE9816-07 AIR FUEL CONTROL PLUMBING AIR FUEL CONTROL PLUMBING

1 S 931 C
2 3282406
3 3900589
4 3903035
5 3910265
6 3963983
7 3990881
8 3920344 Screw, Hex Flange Head Cap
9 3920348
10 3914420
11 3991512
12 3927317
13 3991042
Engine Family: B Series
Aspiration: Jacket Water
Aftercooled
Fuel Pump Mfg/Model: Bosch A
Fuel Pump Governor: RSV
Boost Control: Yes
Turbo Exhaust Location: HMFO
TURBOCHARGER Type: Wastegate
Wastegate Bracket
Orientation: 30 degree up
Turbo SPIG Orientation: 180
degree
CPR Angle: 201
Turbine Angle: 0
Boost Line Routing: External
Boost Line Pick-up Size: 1/2
IN. NPTF Studded C/S in #4
VALVE COVER.
Bushing, Reducing Pipe 1 1/2 NPTF(Ext) X 1/8 NPTF(Int)
Tee, Street Pipe 1
Nut, Hexagon Flange 1 M8 X 1.25
Screw, Banjo Connector 1 M12 X 1.50 X 24
Elbow, Male Adapter 1
Washer, Sealing 2 M12
Connector, Banjo 1
1 M8 X 1.25 X 21
Clip 1
Clamp, Hose 2 10.5 - 13 mm
Tube, Air Fuel Control 1
Coupling, Elbow Hose 1
Hose, Plain 1
Group No. Option No.
FUEL FILTER
FF9007-07

Ref. No. Part Number Part Name Required Remarks

FF9007-07 FUEL FILTER FUEL FILTER

Engine Family: B Series
Engine Cylinders: 4, 6
Engine Design Phase: Current
Product
Element Type: Dual
Mounting Angle: 40 deg
rearward of crank C/L
Water Separator Provision:
Yes
Element Style: Spin on
Filter Location: #4 cylinder
First Filter Horiz. from
Crank C/L (mm): 158
First Filter Vert. from Crank
C/L (mm): 348.75
First Filter Loc from FFOB
(mm): -402
Heater Element Included: No
Compatible with Lift Pump:
Yes
Absolute Filtration
(microns): 25
Supply Method: Mounted
2nd Fltr Location Horiz from
CCL: 219.07
2nd Fltr Location Vert from
CCL: -328.25
2nd Fltr Location from FFOB:
-474.77
3936315 Head, FUEL FILTER 1
1 3936337 Adapter, Filter Head 1
2 3897329 Ball 1 7.0MM
3 3936313 Head, FUEL FILTER 1
4 3903293 Nut, Regular Hexagon Jam 1 M16 X 1.50
5 3931063 Filter, Fuel 1 Purchase From Fleetguard
6 3906694 Seal, Rectangular Ring 1
7 3906695 Seal, Rectangular Ring 1
8 3925955 Adapter, Filter Head M16 X 1.50 (Both Ends)
9 3930942 Filter, Fuel 1 Purchase From Fleetguard
Group No. Option No.
PLUMBING,FUEL FILTER
FF9797-08

Ref. No. Part Number Part Name Required Remarks

FF9797-08 PLUMBING,FUEL FILTER FUEL FILTER Plumbing

Engine Family: B Series
Cylinders: 4
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Pump Mfg/Model: Bosch A
Governor Type: RSV
Filter Location: #4 cylinder
Fuel Pump Mounted Angle: 35
degree
Banjo Screw to Filter Head:
M6 threaded hole
Injection Pump Supply Line
Material: Steel Tubing.
1 3863988 Washer, Sealing 1
3905860 Screw, Banjo Connector 1
2 3911446 Screw, Banjo Connector 1 M12 X 1.50 X 24
3 3939570 Screw, Captive Washer Cap 1 M6 X 1.00 X 10
4 3924725 Screw, Banjo Connector 1 M14 x 1.50 x 26
5 3963983 Washer, Sealing 2
6 3936348 Tube, Fuel Supply 1
Group No. Option No.
HOUSING,FLYWHEEL
FH9002-07

Ref. No. Part Number Part Name Required Remarks

FH9002-07 HOUSING,FLYWHEEL FLYWHEEL Housing

Structure Code: 02 EBM
Engine Design Phase: Current
Product
Wet/Dry Clutch: Dry
Housing Material: Aluminum
SAE Size or Type: SAE 3
Starter Mount SAE: SAE #1 -
3 Bolt 90 degree
Starter Mount Thread Type:
Metric
St Quadrant: 1st
Starter Pad Offset from RFOB
(mm): 0.00
Starter Mounting Hole
Diameter (mm): 88.90
Mount Type: Pad
Engine Mounting Hole
Dimension: M12x1.75-6H
# Mount Holes: 12
Engine Mount Top Hole +/- CR
C/L (mm): 82.5
Tach Sensor Location: 4th
Tach Size: 3/4 - 16 UNF
Tach Count: 1
Trans Mt Holes Count/Thread:
12 - M10 x 1.5 x 25
Starter Pad +/- CR C/L Y Axis
(mm): 147.31
Starter Pad +/- CR C/L X Axis
(mm): 158.53
Starter Bore Angle (deg): 47
FLYWHEEL Housing Attachment
Provision: Cylinder Block
Starter Center Distance:
216407
Doweled for OIL PAN: No
Engine Family: B Series
Not to be used with low mount
rear out turbo locations.
 BZL to use 3357844 instead of
3946090.
1 3937426 Housing, FLYWHEEL 1
2 3912072 Screw, Self Tapping Metal 2 M8 X 1.25 X 15
3 3904181 Plug, Threaded 1 3/4 - 16 UNF
4 3925234 Plate, Cover 1
5 3910248 Plug, O Ring 1
6 3910260 Seal, O Ring 1
3357844 Cover, Rear 1
7 3970548 Seal, Oil 1
8 3936895 Cover, Rear 1
9 3912473 Seal, Rectangular Ring 1
10 3991306 Screw, Hex Flange Head Cap 6
11 3938159 Gasket, Rear Cover 1
12 3920447 Screw, Hex Flange Head Cap 8 M12 X 1.75 X 40
13 3928989 Clip 1

$Service Parts
4089342 Kit, CRANKSHAFT Seal A/R
7 3970548 Seal, Oil 1
3909409 Tool, Seal Installation 1
4089425 Tool, Seal Installation 1
4940231 Tool, Seal Installation 1 Serviced as 4089342
Group No. Option No.
ENGINE FAN
FN9068

Ref. No. Part Number Part Name Required Remarks

FN9068 ENGINE FAN ENGINE FAN

Fan Type: Sucker
Fan Blade Count: 10
Fan Supplier: Cummins
Fan Provided: Yes
Mounting Flange Thickness
(MM): 3.00
Fan Maximum RPM: 3100
Fan Blade Material: Plastic
Fan Diameter (IN): 22.00
(558.8MM)
Fan Weight (LBS): 3.90 (1.76
KG)
Fan Pilot Diameter (MM): 25.4
Fan Inertia (KGM2): 0.027
Engine Family:
B Series
C Series
Required Mounting Capscrews:
M10 x 4
M8 x 4
Mounting Bolt Circle (MM):
50
60
1 3912753 Fan, Engine 1
Group No. Option No.
FUEL PUMP COUPLING
FP9040-02

Ref. No. Part Number Part Name Required Remarks

FP9040-02 FUEL PUMP COUPLING FUEL PUMP COUPLING

Engine Family: "B" Series
Air Compressor Support @
185 mm From FFOB: No
Fuel Pump Supports Provided:
Yes
Boost Control Provision: Yes
Engine Cylinders: 4
Advertised Speed Restriction
(<RPM): None
FP Gear Timing (Deg Crank):
0 Deg Retarded
Fuel Pump Mfg/Model: Bosch A
Aspiration: Jacket Water
Aftercooled, Naturally
Aspirated, Turbocharged
NOx Level: 6.0
DEP may Substitute 3282371
for 3907978.
Unique Characteristics:
For use With 35 Deg Mounted
Fuel Pumps Only.
1 68139 Elbow, Male Adapter 1
2 3287750 Brace, Fuel Pump 1
3 3287752 Support, Fuel Pump 1
4 3900628 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 30
5 3900635 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 60
6 3902662 Nut, Hexagon Flange 4 M10 X 1.50
7 3903990 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 20
8 3906619 Plug, Pipe 1 1/8 NPT
9 3918536 Hose, Flexible 1
10 3921556 Cap, Tube 1
11 3924346 Tee, Female Branch 1
3932321 Connector, Male 1
12 3678925 Seal, O Ring 1 M10 X 1.00
13 3932320 Connector, Male 1
14 3934636 Gear, Fuel Pump 1
15 3969697 Seal, O Ring 1
16 3937123 Stud 4
17 3962431 Spacer, Mounting 2
Group No. Option No.
BASE FUEL PUMP
FP97756-01

Ref. No. Part Number Part Name Required Remarks

FP97756-01 BASE FUEL PUMP Fuel Pump

FP97756-01 Bosch "a" Pump With RSV Fuel Pump
Advertised HP: 116 @ 2500
1 3912886 Valve, Overflow 1
Torque Peak (lb-ft): 306 @
2 3912887 Washer, Sealing 2
1500
3 3912888 Plug, Timing 1
High Idle: 2781
4 3912889 Washer, Sealing 1
Peak Power: 116
5 3910503 O Ring, Sealing 1
Governor Break RPM: 2575
6 3930657 Lever, Shutoff 1
Governor Regulation (%): 8
7 3919286 O Ring, Sealing 1
Compatible Fuel Rating - FR:
8 3912890 Spring, Shutoff 1
90023
9 3912891 Housing, Return Spring 1
CPL: 2109
10 3915169 Cover, Fuel Pump 1
Fuel Pump Type: Inline
11 3912894 Nut, Gear Retaining 1
Pump Manufacturer/Model:
12 3912895 Washer, Lock 1
Bosch A
13 3913681 Screw, Banjo Connector 1
Fuel Pump Mounted Angle:
14 3913327 Lever, Control Assy 1
35 Deg
15 3920929 Bolt, Throttle Shaft 1
Engine Family: B Series
16 3920930 Nut, Hexagon 1
Engine Cylinders: 4
17 3907478 Washer, Locking 1
Engine Design Phase: Current
18 3920931 Washer, Flat 1
Product
Governor Type: RSV
 Boost Control Provided: Yes
Pump Shut-Down Lever Design:
P/N 3934019
Bolt-On Ele. Gov. Capable: No
High Pressure Tube ID (MM):
39295
1 3928602 Pump, Fuel Injection 1 Recon Equivalent 3928602 RX
3929631 Specification, Engine Perf 1
Group No. Option No.
RATING,FUEL
FR90023

Ref. No. Part Number Part Name Required Remarks

FR90023 RATING,FUEL Fuel Rating

Advertised HP: 116 @ 2500
RPM
Secondary Adv HP: N/A @ N/A
RPM
Governor Regulation (%): 8
Torque Peak (lb ft): 306 @
1500
Fuel Pump Manufacturer/Model:
Bosch A
Fuel Pump Mounted Angle: 35
degree
Governor Type: RSV
Boost Control Provided: Yes
Fuel Pump Type: Inline
High Pressure Fuel Line ID
(mm): 1.8mm (0.07in)
Low Idle Setting: 950
High Idle: 2781
Engine Application: Nonroad
CPL: 2109
Certified By: EPA,CARB
Engine Cylinders: 4
Engine Family: B Series
Structure Code: 02 EBM
Manufacturer of Record:
Cummins, Komatsu
Peak Power: 116
Governor Break RPM: 2575
Derate to No Air Curve
Provision: No
FP Gear Timing (deg crank):
0 deg retarded
Engine Design Phase: Current
Product
Engine Aspiration: Jacket
Water Aftercooled
High Altitude (>10K feet)
Rating: No
Managed Torque: No
Speed Sensor Location: N/A
Duty Cycle Rating:
Intermittent
Cert Level: Tier 1,Tier 1
Special Allowance: TPEM
R24.03 Approved: Cummins,
Komatsu.
Group No. Option No.
FUEL SYSTEM ACCESORIES
FS9170-06

Ref. No. Part Number Part Name Required Remarks

FS9170-06 FUEL SYSTEM ACCESORIES Lift Pump

1 3900631 Screw, Hex Flange Head Cap
2 3914284
3 3939258
4 3916361 Screw, Banjo Connector
5 3963983
6 3936318
7 3917280
Pump Style: Piston
Pump Stand Measured Flow
(LPH): 117.0 - 229.9
Pump Measured Flow (Pump
RPM): 1250
Fuel Inlet Size: 1/4-18 NPTF
Filter Location: #4 cylinder
Pre-Filter Provided: No
Restricted Fuel Pump Angle:
35 degree
Engine Design Phase: Current
Product
Solenoid Bracket Provision:
No
Fuel Cooler Plumbing
Provision: N/A
Restricted Fuel Pump: Bosch
A
Cylinders: 4
Engine Family: B Series
2 M8 X 1.25 X 25
Spacer, Mounting 1
Gasket, Cover Plate 2
1 M12 X 1.50 X 24
Washer, Sealing 2 M12
Pump, Fuel Transfer 1
Tube, Fuel Supply 1
Group No. Option No.
FUEL PLUMBING
FT9969-04

Ref. No. Part Number Part Name Required Remarks

FT9969-04 FUEL PLUMBING FUEL PLUMBING

Engine Family: "B" Series
Engine Cylinders: 4
High Pressure Tube ID.: 1.8
Fuel Pump Governor: RSV
Boost Control: With
Adaptable to Air Heater: Yes
Required LIFTING BRACKET
Orientation: Parallel to RFOB
Fuel Pump Manufacturer/Model:
Bosch A
Restricted Engine Aspiration:
Jacket Water Aftercooled,
Turbocharged
Aftercooler Water Supply Loc
from FFOB (mm): 256.5
Material: USIT
1 3903380 Seal, Banjo Connector 4 6.2 mm
2 3905307 Screw, Banjo Connector 4 M6 X 1.00 X 14.3
3 3918188 Washer, Sealing 2 8.0 mm
4 3924726 Valve, Check 1 M8 X 1.25 X 17.5
5 3284575 Manifold, Fuel 1
6 3930837 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 50
7 3904711 Brace, Tube 5
8 3917717 Brace, Tube 3
9 3917746 Isolator, Vibration 12
10 3282942 Brace, Tube 1
11 3919086 Brace, Tube 1
12 3920854 Screw, Captive Washer Cap 4 M5 X 0.80 X 20
13 3920855 Screw, Captive Washer Cap 1 M5 X 0.80 X 35
14 3932147 Tube, INJECTOR Fuel Supply 1 #1 Cylinder
15 3932148 Tube, INJECTOR Fuel Supply 1 #2 Cylinder
16 3932149 Tube, INJECTOR Fuel Supply 1 #3 Cylinder
17 3932150 Tube, INJECTOR Fuel Supply 1 #4 Cylinder
Group No. Option No.
FUEL SHUTOFF VALVE
FV9306-01

Ref. No. Part Number Part Name Required Remarks

FV9306-01 FUEL SHUTOFF VALVE FUEL SHUTOFF VALVE

1 3934021
2 3934022
3 3991132 Screw, Hexagon Head Cap
4 3991168 Solenoid, Fuel Pump
Valve Activation: Electrical
Voltage: 24
Valve Manufacturer:
Syncro-Start
Solenoid Location: Pump
Inboard
Shutoff Valve Supplier:
Cummins
Solenoid Activation: ATR
Unique Characteristics:
Packard Weather Pack
Connector 14 GA Wire
Cylinders: 4
Compatible Shutoff Lever:
P/N 3934019
Bolt on Governor: No
Fuel Pump
Manufacturer/Model:
Bosch "A"
Pump Governor Type: RSV
Engine Family: "B" Series
Min Pull in Voltage
(@ 250 Deg): 16.0 VDC
Nut, Lock 1 M6 X 1.00
Washer, Plain 1
2 M16 X 1.50 X 16
1 4B 24V Applications
Group No. Option No.
FLYWHEEL
FW9828

Ref. No. Part Number Part Name Required Remarks

FW9828 FLYWHEEL FLYWHEEL

Structure Code: 02 EBM
engine design phase: Current
product type: FLYWHEEL
housing SAE size or type:
SAE 3
Intended Drive Hardware:
Lovejoy-centaflex (multi)
material specification:
41,001 ring gear pitch: 8/10
ring gear tooth count: 127
crank flange to ring gear
leading edge (mm): 16.13
maximum RPM: 3300
Pilot Bearing Bore Diameter
(mm): 71.968
Clutch Mounting Bolt Circle
(mm): 215
Clutch Mounting Hole Count:
4
Clutch Mounting Hole
Nomenclature: M20 x2.50 6 h
reduced step clearance for
starter: Yes moment of
inertia (kg/m2): 0.44
required starter center
distance (mm): 216.4 crank
mount bolt circle (mm): 110
crank mount capscrew qty: 8
ring gear supply method:
Mounted
Engine Families: "B" Series,
"C" Series 2 nd clutch
mounting bolt circle (mm):
165 2 nd clutch mounting hole
count: 3 2 nd clutch
mounting hole nomenclature:
M16 x2.00 6 h 2 nd clutch
mounting hole spacing: Equal
3 RD clutch mounting bolt
 circle (mm): 165 3 RD clutch
mounting hole count: 4 3 RD
clutch mounting hole
nomenclature: M16 x2.00 6 h
3 RD clutch mounting hole
spacing: Equal.
1 3900269 Washer, Plain 8 M12.
2 3901395 Screw, Hexagon Head Cap 8 M12 X 1.25 X 32
3970976 FLYWHEEL 1
3 3905427 Gear, FLYWHEEL Ring 1
4 3970718 FLYWHEEL 1
Group No. Option No.
LIFTING BRACKET
LA9016

Ref. No. Part Number Part Name Required Remarks

LA9016 LIFTING BRACKET LIFTING BRACKET

1 3917599
2 3910495 Screw, Hex Flange Head Cap
Structure Code: 02 EBM
Engine Family: B Series
Capscrew Length: 30MM
Allows For Intake Trunking:
No
Max Lifting Load (Lbs.): 2750
Bracket Pre-Painted: No
Bracket(s) Provided: Rear
Only
Unique Characteristics:
Neuss To Use 25MM Mounting
C/S
Bracket, Lifting 1
2 M12 X 1.75 X 30
Group No. Option No.
ENGINE OIL COOLER
LC9018-05

Ref. No. Part Number Part Name Required Remarks

LC9018-05 ENGINE OIL COOLER Lube Oil Cooler

Cylinders: 4
Cooler Type: Plate
Plate Mounting
Position/Location: Vertical
Filter Material: Cellulose
Engine Design Phase: Current
Product
Engine Family: "B" Series
Restricted Aspiration:
Turbocharged
Jacket Water Aftercooled
Charged Air Cooled
Pressure Relief Set 65 PSI.
This option does not provide
adequate clearance for a non
return valve which
provides oil starvation
protection for
TURBOCHARGER bearing during
engine start-up.
1 3900632 Screw, Hex Flange Head Cap 14 M8 X 1.25 X 35
2 3936365 Valve, Pressure Relief 1
3 3918427 Spring, Compression 1
4 3906619 Plug, Pipe 1 1/8 NPT
3918954 Head, Lub Oil Filter 1
5 3924338 Head, Lub Oil Filter 1
6 3909355 Adapter, Filter Head 1
7 3957543 Core, Cooler 1
8 3942915 Gasket, Filter Head 1
9 3915787 Plug, Threaded 1 M22 X 1.50
10 3929457 Seal, O Ring 1
11 3918428 Plunger, Prs Regulator 1
12 3942914 Gasket, Oil Cooler Core 1
13 3908616 Cartridge, Lub Oil Filter 1 Purchase From Fleetguard
Group No.
OIL LEVEL GAUGE
Ref. No. Part Number
LG9113-06
1 3900240
2 3925883 Screw, Hex Flange Head Cap
3 3900955
4 3905802
Option No.
LG9113-06
Part Name Required Remarks
OIL LEVEL GAUGE OIL LEVEL GAUGE
Family: "B" Series
Cylinders: 4
Supplier: Cummins
OIL PAN High Limit (qt): 10
OIL PAN Low Limit (qt): 8
OIL PAN Sump: Front
Entry Location From FFOB
(mm): 168.0
Power Angle (Deg): 0
Engine Tilt (Deg): 0
Pull Direction: Horizontal
Functions With Air
Compressor: No
Tube Termination Side: Fuel
Pump Side
Tube Effective Length (mm):
686
Handle Horizontal From
Crank CL: TBD
Handle Vertical From Crank
CL: TBD
Handle Horizontal From
FFOB: TBD
Functions with Balancer: No
Unique Characteristics: Wire
Tie to Engine
Restricted Breather Type:
Open
CNS may use 3905368
Expansion Plug in Place of
3900955 Expansion Plug.
UK Manufacturing may use
3283538 as a Replacement for
3279104, 3905802, 3908306,
and 3909395.
Nut, Regular Hexagon 1 M8 X 1.25
1 M8 X 1.25 X 16
Plug, Expansion 1
End, Oil Gauge Tube 1
5 3905803 Brace, Tube 1
6 3280885 Tube, Oil Gauge 1
7 3909395 Clamp, Spring Hose 2
8 3908311 Dipstick 1
9 3908306 Tube, Oil Gauge 1
Group No. Option No.
PUMP,LUBRICATING OIL
LP9062

Ref. No. Part Number Part Name Required Remarks

LP9062 PUMP,LUBRICATING OIL Lubrication oil pump

Structure Code: 02 EBM
engine design phase: Current
product pump drive: Non-
crank concentric body
material: Cast iron body
flow rate at pump speed (GPM
at RPM) 2.7 at 750 gear type:
Steel HCR gear piston cooling
method: Saddle jet
Engine Families: "B" Series
cylinders - engine
aspiration: 4 - charge air
cooled, 4 - jacket water
aftercooled, 4 - sea water
aftercooled, 4 - turbocharged
1 3900677 Screw, Hexagon Head Cap 4 M8 X 1.25 X 30
2 3976088 Pump, Lubricating Oil 1
Group No. Option No.
COVER,CYLINDER BLOCK
OB9056-06

Ref. No. Part Number Part Name Required Remarks

OB9056-06 COVER,CYLINDER BLOCK CYLINDER BLOCK COVER

Engine Family: B Series
Fill Tube Supplier: Cummins
Oil Fill Location: Front
Gear Cover
Fill Position From FFOB (mm):
-73.7
Position Vert From Crank C/L
(mm): 408
Position Horiz from Crank C/L
(mm): 315.3
Front Fill Orientation: 45
deg +/-5 outboard
Fill Cap Supplier: Cummins
Attaches To Front Cover: Yes
Unique Characteristics: OIL
FILL on cap Studded Capscrew
to be installed in the top
outboard hole in the gear
housing.
1 3914136 Cap, Filler 1
2 3936876 Seal, Rectangular Ring 2
3 3903475 Seal, Rectangular Ring 1
4 3906216 Nut, Hexagon Flange 1 M6 X 1.00
5 3914738 Tube, Oil Filler 1
6 3921644 Connection, Oil Filler 1
7 3921815 Clip 1
8 3921816 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 45
Group No. Option No.
CYLINDER BLOCK COVER
OB9704

Ref. No. Part Number Part Name Required Remarks

OB9704 CYLINDER BLOCK COVER CYLINDER BLOCK COVER Adapter

1 3900958
Plug, Expansion
Oil Fill Location: Not Fuel
Pump Side
Air Compressor Support
Provided: No
CPR Rear Support Location:
None
Fasteners Provided: Yes
CPR Oil Drain Provision: No
Brazil may assemble
P/N3007636 in place of
P/N3900958.
1
Group No. Option No.
OIL PAN
OP9003-09

Ref. No. Part Number Part Name Required Remarks

OP9003-09 OIL PAN OIL PAN

1 3901049
2 3902425
3 3924148
4 3900630 Screw, Hex Flange Head Cap
5 3920795 Connection, Oil Suction
6 3938157
7 3920773
8 3924147
Family: B Series
Cylinders: 4
Sump Style: Standard
Sump Location: Front
OIL PAN Material: Stamped
Steel
Drain Location: Fuel Pump
side
Pan High Capacity (qt): 10
(9.461 l)
Pan Low Capacity (qt): 8
(7.569 l)
Front Up Angularity (deg):
45
Front Down Angularity (deg):
45
Side To Side Angularity
(deg): 45
OIL PAN Type: Non-isolated
Internally Cast Suction Tube:
No
Required Oil Filter Medium:
Cellulose
Suction Tube Flange Thickness
(mm): 6.35
Heater Boss Size & Location:
22mm Fuel Pump
DEP may substitute 3281626
capscrew in place of 3920400.
DEP may use 3282266 plug in
place of 3924148 plug.
Pan, Oil 1
Washer, Sealing 1 22 mm
Plug, Threaded 1 m22 x 1.50
1 M8 X 1.25 X 20
1
Gasket, Flange 1
Washer, Sealing 1 18 mm
Plug, Threaded 1 M18 X 1.50
Group No. Option No.
OIL PAN MOUNTING
OP9704-04

Ref. No. Part Number Part Name Required Remarks

OP9704-04 OIL PAN MOUNTING OIL PAN MOUNTING

Engine Family: B Series
Cylinders: 4
Bedplate Capability: Without
Required OIL PAN Material:
Stamped Steel
Structure Code: 02 EBM
OIL PAN Type: Non-Isolated
For Internally Cast Oil
Suction Tube: No
1 3938162 Gasket, OIL PAN 1
2 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
3 3920400 Screw, Hex Flange Head Cap 28 M8 X 1.25 X 21
Group No. Option No.
CONNECTING ROD AND PISTON
PP2109-07

Ref. No. Part Number Part Name Required Remarks

PP2109-07 CONNECTING ROD AND PISTON Performance Parts

Performance Parts for:
4BTA3.9 Litre
Engine Family: B Series
Reference CPL#: 2109
Certified By: EPA,CARB,EU
Cylinders: 4
Exh Mfld Type: Dry
Aspiration: Jacket Water
Aftercooled
Engine Certification Status:
Approved
Fuel Pump Mfg/Model: Bosch A
Certification Year: 2001
Catalytic Converter Required:
No
High Pressure Fuel Line ID
(mm): 1.8
CYLINDER HEAD Valve Material:
Standard
Cyl Head Valve Inserts: No
Valve Bridge Scalloping: No
Required CYLINDER HEAD Swirl:
Low
CAMSHAFT GEAR Material:
Steel
Required Lube Pump Flow (GPM
@ RPM): 20.5 at 4200
Requires Graded Pistons: Yes
Engine Design Phase: Current
Product
Base TURBOCHARGER ID17:
3592015, 3592017,
3592118
Piston p/n 3930450 and
3930451 may be substituted
for 3928673 to achieve piston
protrusion 0.61 - 0.71mm.
3928677 Piston, Engine 1
3971212 Rod, Engine Connecting 4 Recon Equivalent 3971212 RX
1 3971211 Rod, Engine Connecting 1
2 4891179 Screw, Connecting Rod Cap 2
3 4891178 Bushing 1
4 3939859 Bearing, Connecting Rod 4 Upper
5 4893693 Bearing, Connecting Rod 4 Lower
6 3802747 Kit, Engine Piston 4 Standard
3928673 Piston, Engine 1 Serviced as mult kits.
7 3920691 Ring, Retaining 2
8 3802421 Set, Piston Ring 1 Standard
9 3934047 Pin, Piston 4

6 3802764 Kit, Engine Piston A/R 0.50 mm Oversize

3928674 Piston, Engine 1 Serviced as 3802764
7 3920691 Ring, Retaining 2
8 3802422 Set, Piston Ring 1 0.50 mm Oversize

6 3802765 Kit, Engine Piston A/R 1.00 mm Oversize

3928675 Piston, Engine 1 Serviced as 3802765
7 3920691 Ring, Retaining 2
8 3802423 Set, Piston Ring 1 1.00 mm Oversize

4 3901171 Bearing, Connecting Rod A/R 0.25 mm Oversize

4 3901172 Bearing, Connecting Rod A/R 0.50 mm Oversize
4 3901173 Bearing, Connecting Rod A/R 0.75 mm Oversize
4 3901174 Bearing, Connecting Rod A/R 1.00 mm Oversize

5 4892795 Bearing, Connecting Rod A/R 0.25 mm Oversize

5 4892796 Bearing, Connecting Rod A/R 0.50 mm Oversize
5 4892797 Bearing, Connecting Rod A/R 0.75 mm Oversize
5 4892798 Bearing, Connecting Rod A/R 1.00 mm Oversize
Group No. Option No.
INJECTOR
PP2109-01

Ref. No. Part Number Part Name Required Remarks

PP2109-01 INJECTOR INJECTOR

3802677 Kit, INJECTOR 4 Recon Equivalent 3802677 RX

1 3929490 INJECTOR 1 Serviced as 3802677
2 3903380 Seal, Banjo Connector 1
3 3909356 Seal, Rectangular Ring 1
Group No. Option No.
CAMSHAFT
PP2109-02

Ref. No. Part Number Part Name Required Remarks

PP2109-02 CAMSHAFT CAMSHAFT

3926806 CAMSHAFT 1
1 3929885 CAMSHAFT 1
2 3902332 Key, Plain Woodruff 1
3 3927155 Support, CAMSHAFT Thrust 1
4 3900227 Screw, Hexagon Head Cap 2 M8 X 1.25 X 22
Group No. Option No.
CYLINDER HEAD
PP97173-06

Ref. No. Part Number Part Name Required Remarks

PP97173-06 CYLINDER HEAD CYLINDER HEAD

Engine Family: B Series
Engine Design Phase: Current
Product
Cylinder: 4
Swirl: Low
MFLD Pressure to Lift EXH
Valve (PSI): 36
Notched Head: No
CYLINDER HEAD Material: Cast
Iron
CYLINDER HEAD Valve Material:
Standard
Exhaust Manifold Type: Dry
Aftercooler Water Supply Tap
From FFOB (mm): 256.5
forward
Valve Seat Inserts: No
Valve Bridge Scalloping: No
Compression Brake Mounting
Hardware: No
Aspiration: Jacket Water
Aftercooled
DEP may substitute valve
spring retainer
3900299 for 3935038. Valve
spring retainer
3900299 is NOT compatible
with CDC
Manufacturing.
3967460 Head, Cylinder 1
1 3966448 Head, Cylinder 1
2 3812092 Plug, Expansion 3
3 3906619 Plug, Pipe 1 1/8 NPT
4 3008468 Plug, Pipe 5 1/2 NPT
3802355 Valve, Intake 4
10 3920867 Valve, Intake 4 Serviced as 3802355
5 3900250 Collet, Valve 8
3802356 Valve, Exhaust 4
11 3920868 Valve, Exhaust 4 Serviced as 3802356
5 3900250 Collet, Valve 8
6 3932453 Spring, Valve 8
7 3935038 Retainer, Valve Spring 8
8 3957912 Seal, Valve Stem 4
9 3957912 Seal, Valve Stem 4
12 3920779 Screw, Hex Flange Head Cap 4 M12 X 1.75 X 70
13 3920780 Screw, Hex Flange Head Cap 10 M12 X 1.75 X 120
14 3934712 Tube, Aftercooler 1

$SERVICE PARTS

15 3925176 Insert, Valve Exhaust

16 3925177 Insert, Valve Intake

17 3904408 Guide, Valve Stem Thick Wall 60.50mm Long

intake
18 3904409 Guide, Valve Stem Thick Wall 51.75mm Long
exhaust
19 3906206 Guide, Valve Stem Thin Wall Can be Used on
intake and exhaust
Group No. Option No.
TURBOCHARGER
PP97225-02

Ref. No. Part Number Part Name Required Remarks

PP97225-02 TURBOCHARGER TURBOCHARGER

Engine Family: B Series
Exhaust Outlet Location:
HMFO
Base ID17 TURBOCHARGER:
3592015
TURBOCHARGER Type: Wastegate
Turbo Model: HX30W
Fixed Compressor Outlet
Orientation (deg): 11
Compressor Angle (shipping
deg): 201
Turbine Angle (deg): 0
SPIG Orientation: 180 deg.
Compression Brake Capable:
No
Engine Cylinders: 4
Engine Aspiration: Jacket
Water Aftercooled,
Turbocharged.
3800709 Kit, TURBOCHARGER 1 Recon equivalent 3800709 RX
1 3592015 TURBOCHARGER 1
4 3919369 Gasket, TURBOCHARGER 1
2 3818823 Stud 4 M10 X 1.50 X 42
3 3818824 Nut, Hexagon Flange 4 M10 X 1.50
Group No. Option No.
TURBOCHARGER
PP97225-12

Ref. No. Part Number Part Name Required Remarks

PP97225-12 TURBOCHARGER TURBOCHARGER

Engine Family: B Series
Exhaust Outlet Location:
HMFO
Base ID17 TURBOCHARGER:
3592015
TURBOCHARGER Type: Wastegate
Turbo Model: HX30W
Fixed Compressor Outlet
Orientation (deg): 11
Compressor Angle (shipping
deg): 201
Turbine Angle (deg): 0
SPIG Orientation: 180 deg.
Compression Brake Capable:
No
Engine Cylinders: 4
Engine Aspiration: Jacket
Water Aftercooled,
Turbocharged.
1 3800709 Kit, TURBOCHARGER Recon equivalent 3800709 RX
3592015 TURBOCHARGER 1 Serviced as 3800709.
3537562 TURBOCHARGER 1
2 3503100 Bearing, TURBOCHARGER 2
3 3596402 Nut, Lock 1
4 3504967 Washer, Plain 3
5 3519163 Screw, Drive 2
6 3519304 Shield, TURBOCHARGER Heat 1
7 3527566 Ring, Retaining 1
8 3527619 Dataplate 1
9 3528104 Baffle, Oil 1
10 3528177 End, Adjusting Link 1
11 3592050 Nut, Hexagon Flange 3
12 3528221 Ring, Retaining 1
13 Item not on this version.
14 3528933 Seal, O Ring 1
15 3539805 Shaft & Wheel 1
16 3530556 Screw, Hexagon Head Set 7 M8 X 1.25 X 20
17 3530923 Plate, Oil Seal 1
18 3530924 Slinger, Oil 1
19 3531419 Bearing, Tur Thrust 1
20 3522597 Pin, Roll 2
21 3539224 Housing, Tur Bearing 1
22 Item not in this version.
23 Item not in this version.
24 3590606 Clamp, V Band 1
25 3532195 Spacer, Mounting 1
26 3527759 Connection, Adapter 1
27 3532940 Screw, Hexagon Head Set 1
28 3534451 Collar, Thrust 1
29 3539806 Housing, Compressor 1
3590296 Bolt, T 1
30 3599693 Impeller, Tur Compressor 1
31 3535001 Gasket, Adapter
32 3535203 Bracket, Actuator 1
33 3535656 Housing, Turbine 1
34 3594347 Actuator, TURBOCHARGER 1
35 3535800 Ring, Retaining 1
36 Item not in this version.
37 3756754 Seal, Split Ring 1
38 3758848 Seal, Split Ring 1
39 3762259 Ring, Retaining 4
40 3919369 Gasket, TURBOCHARGER 1
Group No. Option No.
CYLINDER HEAD
PP97300

Ref. No. Part Number Part Name Required Remarks

PP97300 CYLINDER HEAD CYLINDER HEAD Mounting

Structure Code: 02 EBM
Engine Family: B Series
Engine Cylinders: 4
Gasket Material: Standard
1 3283333 Gasket, CYLINDER HEAD 1
Group No. Option No.
CAMSHAFT GEAR
PP97634

Ref. No. Part Number Part Name Required Remarks

PP97634 CAMSHAFT GEAR CAMSHAFT GEAR

Structure Language: 02 EBM
CAMSHAFT GEAR Material:
Steel
CAMSHAFT GEAR Design: One-
piece
Engine Family: B Series
Engine Cylinders: 4
1 3929028 Gear, CAMSHAFT 1
Group No. Option No.
STARTING MOTOR MOUNTING
SM9701-02

Ref. No. Part Number Part Name Required Remarks

SM9701-02 STARTING MOTOR MOUNTING Starter Motor Mounting

Clutch Type: Dry
Mounting Capscrew Size or Nut
Size: M10
Required Pilot Bore (mm):
88.9
Spacer Thickness (mm): 0.0
Mount Component: Non-Oil
Seal
Engine Families: "B" Series
Starter Mount SAE: SAE #1-2
Bolt 180 Degree
1 3968470 Screw, Twelve Point Cap 2 M10 X 1.50 X 35
Group No. Option No.
SKID,4B STD
SS9241

Ref. No. Part Number Part Name Required Remarks

SS9241 SKID,4B STD

Includes Two Shipping
Brackets Part Number:
3279357
NO CONTENT Includes Two Shipping
Brackets Part Number:
3281022
Includes Two Hex Flange Head
Cap Screws Part Number:
3901249
Group No. Option No.
PAINT
SS9608

Ref. No. Part Number Part Name Required Remarks

SS9608 PAINT Paint

Engine Family: B, C paint
color: Ebu black ral
reference number: 9017 hue:
1.1 y value: 5.57 chroma:
2.4 gloss level at 60
NO CONTENT OPTION degrees: 55 +/- 5
Structure Language: 02 EBM.
Structure Contains P/N
4938776, Paint, Enamel
Group No. Option No.
ENGINE,DRY
SS9702

Ref. No. Part Number Part Name Required Remarks

SS9702 ENGINE,DRY Oil fill tag

Structure Language: 02 EBM
tag identification: Without
oil
Engine Family: "B" Series,
"C" Series
Fuel Type: Compressed
Natural Gas, Diesel cmep may
substitute P/N 3924415 for
NO CONTENT OPTION P/N 3916103. All UK built
engines must have P/N 3279059
warning label applied to
instruction tag. BZL plant
may substitute P/N 3916103
for
P/N 3964750 instruction tag.
Option Contains Instruction
Tag, Part Number: 3967353
Group No. Option No.
STARTING MOTOR
ST9247

Ref. No. Part Number Part Name Required Remarks

ST9247 STARTING MOTOR STARTING MOTOR

1 3957593
Mfg: Nippondenso
Volt: 24
Model/Type: R4.5
Dia Pitch: 8/10
Mt SAE: SAE #1-2 Bolt 180
Deg.
Wet/Dry: Wet
Starter Style: Reduction
Pilot Bore Diameter (mm):
88.90
W/Heat Shield: No
Mtg Flg Thickness (mm): 16.5
KW Rating: 4.5
Angle Limitation High (Deg):
28
Angle Limitation Low (Deg):
62
Battery Terminal Nuts
Provided: Yes
Supply Method: Mounted
Exposed Starter Length (mm):
222
Starter Pinion Tooth Blank:
10
Starter Pinion Offset (mm):
39116
Starter Solenoid Angle (Deg):
39218
Drain Tube Provision: Yes
Starter Body Diameter (mm):
90
Over-Crank Protection
Provided: No
Cummins Nameplate: With
Engine Family: "B" Series
Private Branded
Jump Start Protection: Yes
Motor, Starting 1
Group No. Option No.
LOCATION,TURBOCHARGER
TB9396-09

Ref. No. Part Number Part Name Required Remarks

TB9396-09 LOCATION,TURBOCHARGER TURBOCHARGER Location

Engine Family: B Series
Cylinders: 4
Exhaust Outlet Location:
HMFO
Turbo Exh Loc from FFOB (mm):
111
Exh Vert from Crank C/L (mm):
550.3
Exh Horz. Crank C/L (mm):
194.1
Aspiration: Jacket Water
Aftercooled
Oil Supply Routing: Outboard
Boost Line Pick-Up Size: 1/2
IN. NPTF
Aftercooler Water Supply Loc
from FFOB (mm): 256.5
Intake Cover Provided: Yes
Manifold Type: Dry
TURBOCHARGER Type: Wastegate
Structure Code: 02 EBM
Engine Design Phase: Current
Product
Requires Air Heater/Spacer:
Yes
Compressor Outlet Fixed Loc.
(CCW)(deg): 11
Wastegate Bracket
Orientation: 30 degree up
Turbo SPIG Angle: 180 degree
Additional Mounting Bosses:
0
Turbo Drain Location: Front
drain
Bearing Housing Manufacturer:
Holset
CPR Angle: 201
Turbine Angle: 0
Turbo Drain Tube Type:
 Flexible
Exhaust Support Flange: 2-
M14 38.75mm apart
Boost Line Routing: External
ALTERNATOR Support Provision:
No
Manifold Style: 1 Piece
Base Turbo ID17/15 Number:
3592015, 3592121
Bearing HSG Cooling
Provision: Oil Cooled
DEP may substitute hose
3970400 in place of hose
3970404.
1 3008468 Plug, Pipe 1 1/2 NPT
2 3033033 Clamp, Hose 2 2 - 2 1/2"
3 3278499 Washer, Plain 2
4 3944593 Screw, Hex Flange Head Cap 8
5 3901447 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 75
6 3906619 Plug, Pipe 1 1/8 NPT
7 3909394 Draincock 1
8 3910778 Decal 1
9 3901919 Manifold, Exhaust 1
10 3916166 Hose, Plain 1
11 3927154 Gasket, Exhaust Manifold 4
12 3929333 Aftercooler 1
13 3970404 Hose, Plain 1
14 3930837 Screw, Hex Flange Head Cap 6
15 3931264 Gasket, Connection 1
16 3938153 Gasket, Int Manifold Cover 1
17 3931998 Connection, Air Crossover 1
Group No. Option No.
THERMOSTAT HOUSING
TH9001-03

Ref. No. Part Number Part Name Required Remarks

TH9001-03 THERMOSTAT HOUSING THERMOSTAT

THERMOSTAT Bore: 54.10
Outlet Type/OD (mm): 45.0
Outlet Direction: Vertical
Bracket Direction:
Vertical/Forward
Airation Method: Non-Vented
Tappings for Belt Tensioner:
No
Engine Design Phase: Current
Product
Engine Families: B Series
1 3285102 Housing, THERMOSTAT 1
2 3923331 Gasket, Thm Housing Cov 1
3 3900632 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 35
4 3926972 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 70
5 3903757 Bracket, Lifting 1
Clutch Mounting Bolt Circle
(mm): 210.00
Clutch Mounting Hole Count:
3
Clutch Mounting Hole
Nomenclature: M16 X 2.00 6H
Moment of Inertia (Kg/m2):
0.4
Required Starter Center
Distance (mm): 216.40
Applicable Engine Families:
"B" Series
3906394
1 3906393
2 3901774
3 3901395 M12 X 1.25 X 32
4 3900269 M12
Group No. Option No.
TURBOCHARGER PLUMBING
TP9701-07

Ref. No. Part Number Part Name Required Remarks

TP9701-07 TURBOCHARGER PLUMBING TURBOCHARGER PLUMBING

Structure Code: 02 EBM
Engine Cylinders: 4
Engine Family: B Series
Turbo Exhaust Location: HMFO
Oil Filter Mounted Location:
Vertical
Manifold Type: Dry
Turbo Supply Line Routing:
Outboard
Block Drain Location: Front
drain
Fuel Type: Diesel
Bearing Housing Manfacturer:
Holset
Turbo Drain Line Type:
Flexible
1 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
2 3937706 Gasket, Oil Drain 1 Holset P/N 3519807
3 3913759 Hose, Flexible 1
3919687 Connector, Female 2
4 3037236 Seal, O Ring 1
5 3284244 Connector, Female 1
6 3924389 Washer, Sealing 2 7.2 mm
3934085 Connection, Tur Oil Drain 1
7 3928624 Seal, O Ring 2
8 3934092 Connection, Tur Oil Drain 1
Group No. Option No.
VALVE COVER
VC9008-05

Ref. No. Part Number Part Name Required Remarks

VC9008-05 VALVE COVER VALVE COVER

Family: B Series
Cylinders: 4
Oil Fill Cylinder: None
Noise Supression Provision:
No
Studded Capscrew Location:
None
Brazil may use PN 3967202
instead of 3935449
1 3930906 Gasket, VALVE COVER 4
2 3935449 Isolator, Noise 4
3 3907049 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 21.
4 3928404 Cover, Valve 4
Group No. Option No.
AFTERCOOLER PLUMBING
WA9739-03

Ref. No. Part Number Part Name Required Remarks

WA9739-03 AFTERCOOLER PLUMBING AFTERCOOLER PLUMBING

1 3282444 Coupling, Elbow Hose
2 3937613
3 3918611
4 3284880
5 3933606
6 3934720
Exhaust Manifold Type: Dry
Restricted ALTERNATOR
Moutning: N/A
EXHAUST CONNECTION: N/A
Works Only with Rear
Expansion Tank: N/A
Varient Content: 3356444
(qty x 2) elbow hose
may be used in place of
3934720 (qty x 2).
DEP may use 3933519 hose,
plain in place of 3918611.
1
Clamp, Hose 8
Hose, Plain 2
Tube, Aftercooler 1
Tube, Aftercooler 1
Hose, Elbow 2
Group No. Option No.
WATER INLET CONNECTION
WI9002-01

Ref. No. Part Number Part Name Required Remarks

WI9002-01 WATER INLET CONNECTION WATER INLET CONNECTION

1 3934878 Connection, Water Inlet
2 3901757 Screw, Hex Flange Head Cap
3 3906697
Engine Family: B Series
Inlet Connection OD (mm):
58.00
Connection Type: Beaded
Connection Orientation: 73
Degree Down
Contains MTG pad for REF
Compressor: No
Tensioner MTG Provision:
None
Engine Design Phase: Current
Product
ALTERNATOR MTG Provision:
None
Attachment for ALTERNATOR
Brace: Yes
Compatible W/Front-Side
Engine Mounts: Yes
1
3 M10 X 1.50 X 75
Seal, O Ring 1
Group No. Option No.
WATER INLET CONNECTION
WI9701

Ref. No. Part Number Part Name Required Remarks

WI9701 WATER INLET CONNECTION Plugs for use in water inlet

connection to be used without
water cooled exhaust manifold
.
1 3008468 Plug, Pipe 2 1/2 NPT
Group No. Option No.
PUMP,WATER
WP9031-02

Ref. No. Part Number Part Name Required Remarks

WP9031-02 PUMP,WATER Water pump

1 3903297
3286275
1 3906698 Seal, Rectangular Ring
2 3285410
3 3093730 Screw, Hex Flange Head Cap
Pulley Type: Standard
Structure Code: 02 EBM
pulley diameter (mm): 88.00
engine design phase: Current
product
Unique Characteristics:
Revised Weep Chamber
Engine Family: "B" Series
P/N 3903297 o-ring seal is
interchangable with P/N
3906698. Tcl may use P/N
3900227 in place of
P/N 3941981. Kcec may use
P/N 3283602 in place of
P/N 3285410.
Seal, O Ring 1
Kit, Water Pump 1 Recon Equivalent 3286275 RX
1
Pump, Water 1 Serviced as 3286275
2
Group No. Option No.
EXHAUST CONNECTION
XS9169-03

Ref. No. Part Number Part Name Required Remarks

XS9169-03 EXHAUST CONNECTION EXHAUST CONNECTION

Engine Design Phase: Current
Product
Engine Family: B Series
Support Flange Bolt Pattern:
2-M14 38.75mm apart
Exhaust Manifold Type: Dry
Exhaust Pipe Diameter (in.):
3.00
Connection Orientation: 90
deg vertical
Mounting Flange to Turbo:
1/2 Marmon
TURBOCHARGER Type: Wastegate
Restricted Cylinders: 4
Maximum Moment Load (in-lbs):
0
Turbo Connection: 78.86mm
Restricted TURBOCHARGER
Location: HMFO
Restricted Turbo Model: HX30
1 S 910 B Plug, Pipe 1 1/4 NPT
2 3902460 Screw, Hex Flange Head Cap 4 M10 X 1.50 X 25
3 3903652 Clamp, V Band 1
4 3904860 Connection, Exhaust Outlet 1
5 3934100 Shield, Heat 1
6 3931020 Brace, Exh Out Connection 1