Six laning from Km 9.900 to Km 19.

948 (Aramgarh - Shamshabad Section) on Hyderabad - Bengaluru Section of

Project Name
NH-44 under NH(O) in the state of Telangana

Authority Government of Telengana, R&B Department & National Highways Wing

Authority’s Engineer M/s Chaitanya Projects Consultancy Pvt. Ltd in Association with M/s Saadhya Infra Solutions LLP

EPC Contractor VDB Projects (P) Ltd.,

MARSHALL STABILITY
(As per ASTM D 1559)

Lab Location Date of Sampled

Source Date of Testing

Location / Chainage Sampled by

Type of mix Tested by

Sp. Gravity of bitumen Grade of bitumen

A Bitumen by wt. of mix %Pb

B Specimen No.

D Sample height (Avg. of 3 readings) mm

E Weight in air (g) W1

F SSD weight in air (g) W2

G Weight in water (g) W3

H Temp. of water o
c

I Correction factor

J Volume of sample V1=F - G cc

K Corrected volume V=V / I 1

cc

L Sp. Gr. of comp. mix Gmb=E / K g / cc

M Average Sp. Gravity Gmb g / cc

N Max. theo. Sp. Gr. of mix Gmm

O Air Voids Va %

P Voids in min. Agg. (Total) VMA %

Q Voids filled with bitumen VFB %

R Dail reading (Stability)

S Stability (Measured) Kg

T Correction factor (Stability)

U Corrected stability Kg

V Average stability Kg

W Flow Dail reading x 0.01 mm

X Average Flow mm

a) Combined bulk Sp. Gr., Agg. Gsb = b) Effective Sp. Gravity Gse=

c) Bitumen Sp. Gr 'Gb' = d) Bit. Absorbed % Pba=

e) Total loose mix, % Pmm=

Gmm = Pmm / (Ps / Gse) + (Pb / Gb) Va = (Gmm-Gmb/Gmm)100 VMA = 100-(Gmb x Ps) / Gsb VFB = 100 (VMA-Pa) / VMA

Pba=100(Gse-Gsb/Gsb*Gse)Gb

Tested by (for Contractor): Checked by (for Consultant):

Lab. Tech / QCE

Remarks :________________________________________
Material Engineer Material Engineer
(For Contractor) (For Consultant)
A Bitumen by wt. of mix %Pb 4.05 A Bitumen by wt. of mix %Pb 4.05
B Specimen No. B Specimen No.
D Sample height (Avg. of 3 readings) mm 93.6 93.1 93.0 92.8 93.5 93.4 D Sample height (Avg. of 3 readings) mm 93.4 93.6 93.2 93.8 94.0 93.5
E Weight in air (g) W1 4032.5 4031.0 4030.5 4031.5 4032.5 4030.0 E Weight in air (g) W1 4035.0 4032.5 4034.0 4030.5 4032.0 4033.0
F SSD weight in air (g) W2 1223.00 1229.00 1230.00 4035.50 4036.00 4034.00 4.04 F SSD weight in air (g) W2 4038.50 4036.00 4038.00 4033.50 4036.50 4036.00
G Weight in water (g) W3 2344.0 2345.0 2344.0 2344.5 2344.0 2343.0 4.05 G Weight in water (g) W3 2347.5 2345.0 2346.0 2342.5 2345.5 2345.0
H Temp. of water o
c 27 27 27 27 27 27 4.05 H Temp. of water o
c 27 27 27 27 27 27
I Correction factor 1 1 1 1 1 1 I Correction factor 1 1 1 1 1 1
J Volume of sample V1=F - G cc 1693 1690 1691 1691 1692 1691 J Volume of sample V1=F - G cc 1691 1691 1692 1691 1691 1691
K Corrected volume V=V1 / I cc 1693 1690 1691 1691 1692 1691 K Corrected volume V=V1 / I cc 1691 1691 1692 1691 1691 1691
L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.382 2.385 2.384 2.384 2.383 2.383 L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.386 2.385 2.384 2.384 2.384 2.385
M Average Sp. Gravity Gmb g / cc 2.384 2.383 M Average Sp. Gravity Gmb g / cc 2.385 2.384
N Max. theo. Sp. Gr. of mix Gmm 2.482 2.482 N Max. theo. Sp. Gr. of mix Gmm 2.482 2.482
O Air Voids Va % 3.95 3.99 O Air Voids Va % 3.91 3.95
P Voids in min. Agg. (Total) VMA % 13.26 13.29 60.00 P Voids in min. Agg. (Total) VMA % 13.22 13.26
DBM Density
Q Voids filled with bitumen VFB % 70.21 69.98 Q Voids filled with bitumen VFB % 70.42 70.21
DBM1 --2.384 (4grms)
R Dail reading (Stability) 386 390 396 400 392 388 R Dail reading (Stability) 382 402 386 406 400 398
S Stability (Measured) Kg 2301 2325 2361 2384 2337 2313 S Stability (Measured) Kg 2277 2396 2301 2420 2384 2372
T Correction factor (Stability) 1.06 1.06 1.06 1.06 1.06 1.06 T Correction factor (Stability) 1.06 1.06 1.06 1.06 1.06 1.06
U Corrected stability Kg 2439 2464 2502 2527 2477 2452 U Corrected stability Kg 2414 2540 2439 2565 2527 2515
V Average stability Kg 2468 2485 V Average stability Kg 2464 2536
W Flow Dail reading x 0.01 mm 3.80 4.00 3.80 3.80 3.80 3.90 W Flow Dail reading x 0.01 mm 3.80 4.10 4.00 3.90 3.80 3.80
X Average Flow mm 3.87 3.83 X Average Flow mm 3.97 3.83
a) Combined bulk Sp. Gr., Agg. G 2.637 b) Effective Sp. Gravity Gse= 2.639 a) Combined bulk Sp. Gr., Agg. G 2.637 b) Effective Sp. Gravity Gse= 2.639
c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba= c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba=

e) Total loose mix, % Pmm= e) Total loose mix, % Pmm=

A Bitumen by wt. of mix %Pb 4 A Bitumen by wt. of mix %Pb 4.01

B Specimen No. B Specimen No.
D Sample height (Avg. of 3 readings) mm 93.2 93.6 93.1 93.6 93.4 93.1 D Sample height (Avg. of 3 readings) mm 93.2 93.6 93.5 93.5 93.4 93.1
E Weight in air (g) W1 4031.5 4030.0 4032.5 4031.5 4035.0 4031.5 E Weight in air (g) W1 4032.5 4032.0 4035.0 4031.5 4031.5 4032.0
F SSD weight in air (g) W2 4035.00 4034.50 4036.50 4035.50 4039.50 4035.50 F SSD weight in air (g) W2 4036.00 4036.50 4039.00 4036.00 4035.50 4036.00
G Weight in water (g) W3 2344.0 2344.5 2344.5 2345.5 2346.5 2345.5 G Weight in water (g) W3 2346.0 2345.5 2348.0 2344.0 2345.5 2345.0
H Temp. of water o
c 27 27 27 27 27 27 H Temp. of water o
c 27 27 27 27 27 27
I Correction factor 1 1 1 1 1 1 I Correction factor 1 1 1 1 1 1
J Volume of sample V1=F - G cc 1691 1690 1692 1690 1693 1690 4.01 J Volume of sample V1=F - G cc 1690 1691 1691 1692 1690 1691
K Corrected volume V=V1 / I cc 1691 1690 1692 1690 1693 1690 K Corrected volume V=V1 / I cc 1690 1691 1691 1692 1690 1691
L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.384 2.385 2.383 2.386 2.383 2.386 L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.386 2.384 2.386 2.383 2.386 2.384
M Average Sp. Gravity Gmb g / cc 2.384 2.385 M Average Sp. Gravity Gmb g / cc 2.385 2.384
N Max. theo. Sp. Gr. of mix Gmm 2.484 2.484 N Max. theo. Sp. Gr. of mix Gmm 2.483 2.483
O Air Voids Va % 4.03 3.99 O Air Voids Va % 3.95 3.99
P Voids in min. Agg. (Total) VMA % 13.21 13.17 P Voids in min. Agg. (Total) VMA % 13.18 13.22
Q Voids filled with bitumen VFB % 69.49 69.70 Q Voids filled with bitumen VFB % 70.03 69.82
R Dail reading (Stability) 380 378 398 386 390 396 R Dail reading (Stability) 402 394 394 400 406 398
S Stability (Measured) Kg 2265 2253 2372 2301 2325 2361 S Stability (Measured) Kg 2396 2349 2349 2384 2420 2372
T Correction factor (Stability) 1.06 1.06 1.06 1.06 1.06 1.06 T Correction factor (Stability) 1.06 1.06 1.06 1.06 1.06 1.06
U Corrected stability Kg 2401 2388 2515 2439 2464 2502 U Corrected stability Kg 2540 2490 2490 2527 2565 2515
V Average stability Kg 2435 2468 V Average stability Kg 2506 2536
W Flow Dail reading x 0.01 mm 3.70 3.80 3.60 3.50 3.60 3.90 W Flow Dail reading x 0.01 mm 3.40 3.60 3.50 3.60 3.80 3.40
X Average Flow mm 3.70 3.67 X Average Flow mm 3.50 3.60
a) Combined bulk Sp. Gr., Agg. G 2.637 b) Effective Sp. Gravity Gse= 2.639 a) Combined bulk Sp. Gr., Agg. G 2.637 b) Effective Sp. Gravity Gse= 2.639
c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba= c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba=

e) Total loose mix, % Pmm= e) Total loose mix, % Pmm=

A Bitumen by wt. of mix %Pb 4.71 RFI- 216 A Bitumen by wt. of mix %Pb 4.71 RFI - 250
B Specimen No. B Specimen No.
D Sample height (Avg. of 3 readings) mm 62.9 63.5 62.8 63.6 62.9 63.2 D Sample height (Avg. of 3 readings) mm 63.1 63.5 62.9 63.0 63.5 63.2
E Weight in air (g) W1 1231.0 1230.0 1230.0 1232.0 1230.5 1229.0 E Weight in air (g) W1 1228.0 1225.0 1231.0 1232.0 1233.0 1229.0
F SSD weight in air (g) W2 1223.00 1229.00 1230.00 1234.00 1233.00 1230.50 F SSD weight in air (g) W2 1230.50 1227.00 1233.50 1233.50 1235.00 1231.50
G Weight in water (g) W3 713.5 711.5 712.0 713.0 713.0 710.5 G Weight in water (g) W3 711.5 709.0 713.5 712.5 714.0 711.5
H Temp. of water o
c 27 27 27 27 27 27 H Temp. of water o
c 27 27 27 27 27 27
I Correction factor 1 1 1 1 1 1 4.73 I Correction factor 1 1 1 1 1 1
J Volume of sample V1=F - G cc 520 520 520 521 520 520 4.69 J Volume of sample V1=F - G cc 519 518 520 521 521 520
K Corrected volume V=V1 / I cc 520 520 520 521 520 520 4.71 K Corrected volume V=V1 / I cc 519 518 520 521 521 520
L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.367 2.365 2.365 2.365 2.366 2.363 L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.366 2.365 2.367 2.365 2.367 2.363
M Average Sp. Gravity Gmb g / cc 2.366 2.365 M Average Sp. Gravity Gmb g / cc 2.366 2.365
N Max. theo. Sp. Gr. of mix Gmm 2.465 2.465 N Max. theo. Sp. Gr. of mix Gmm 2.465 2.465
O Air Voids Va % 4.02 4.06 O Air Voids Va % 4.02 4.06
P Voids in min. Agg. (Total) VMA % 14.24 14.28 60.00 P Voids in min. Agg. (Total) VMA % 14.24 14.28
admin:
Q Voids filled with bitumen VFB % 71.77 71.57 QDBMVoids filled with bitumen
2 -- 2.358 VFB % 71.77 71.57
DBM1 --2.384 (4grms)
R Dail reading (Stability) 228 236 232 236 230 238 R Dail reading (Stability) 236 240 242 240 238 238
S Stability (Measured) Kg 1359 1407 1383 1407 1371 1419 S Stability (Measured) Kg 1407 1431 1443 1431 1419 1419
T Correction factor (Stability) 1.00 1.00 1.00 1.00 1.00 1.00 T Correction factor (Stability) 1.00 1.00 1.00 1.00 1.00 1.00
U Corrected stability Kg 1359 1407 1383 1407 1371 1419 U Corrected stability Kg 1407 1431 1443 1431 1419 1419
V Average stability Kg 1383 1399 V Average stability Kg 1427 1423
W Flow Dail reading x 0.01 mm 3.40 3.60 3.50 3.60 3.50 3.60 W Flow Dail reading x 0.01 mm 3.60 3.80 3.60 3.60 3.50 3.60
X Average Flow mm 3.50 3.57 X Average Flow mm 3.67 3.57
a) Combined bulk Sp. Gr., Agg. G 2.629 b) Effective Sp. Gravity Gse= 2.647 a) Combined bulk Sp. Gr., Agg. G 2.629 b) Effective Sp. Gravity Gse= 2.647
c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba= c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba=

e) Total loose mix, % Pmm= e) Total loose mix, % Pmm=

A Bitumen by wt. of mix %Pb 4.58 RFI- 216 A Bitumen by wt. of mix %Pb 4.71 RFI - 250
B Specimen No. B Specimen No.
D Sample height (Avg. of 3 readings) mm 62.9 63.5 62.8 63.6 62.9 63.2 D Sample height (Avg. of 3 readings) mm 63.1 63.5 62.9 63.0 63.5 63.2
E Weight in air (g) W1 1231.0 1230.0 1230.0 1232.0 1230.5 1229.0 E Weight in air (g) W1 1228.0 1225.0 1231.0 1232.0 1233.0 1229.0
F SSD weight in air (g) W2 1223.00 1229.00 1230.00 1234.00 1233.00 1230.50 F SSD weight in air (g) W2 1230.50 1227.00 1233.50 1233.50 1235.00 1231.50
G Weight in water (g) W3 713.5 711.5 712.0 713.0 713.0 710.5 G Weight in water (g) W3 711.5 709.0 713.5 712.5 714.0 711.5
H Temp. of water o
c 27 27 27 27 27 27 H Temp. of water o
c 27 27 27 27 27 27
I Correction factor 1 1 1 1 1 1 4.73 I Correction factor 1 1 1 1 1 1
J Volume of sample V1=F - G cc 520 520 520 521 520 520 4.69 J Volume of sample V1=F - G cc 519 518 520 521 521 520
K Corrected volume V=V1 / I cc 520 520 520 521 520 520 4.71 K Corrected volume V=V1 / I cc 519 518 520 521 521 520
L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.367 2.365 2.365 2.365 2.366 2.363 L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.366 2.365 2.367 2.365 2.367 2.363
M Average Sp. Gravity Gmb g / cc 2.366 2.365 M Average Sp. Gravity Gmb g / cc 2.366 2.365
N Max. theo. Sp. Gr. of mix Gmm 2.454 2.454 N Max. theo. Sp. Gr. of mix Gmm 2.450 2.450
O Air Voids Va % 3.59 3.63 O Air Voids Va % 3.43 3.47
P Voids in min. Agg. (Total) VMA % 13.96 14.00 60.00 P Voids in min. Agg. (Total) VMA % 14.08 14.12
admin:
Q Voids filled with bitumen VFB % 74.28 74.07 QDBMVoids filled with bitumen
2 -- 2.358 VFB % 75.64 75.42
DBM1 --2.384 (4grms)
R Dail reading (Stability) 228 236 232 236 230 238 R Dail reading (Stability) 236 240 242 240 238 238
S Stability (Measured) Kg 1359 1407 1383 1407 1371 1419 S Stability (Measured) Kg 1407 1431 1443 1431 1419 1419
T Correction factor (Stability) 1.00 1.00 1.00 1.00 1.00 1.00 T Correction factor (Stability) 1.00 1.00 1.00 1.00 1.00 1.00
U Corrected stability Kg 1359 1407 1383 1407 1371 1419 U Corrected stability Kg 1407 1431 1443 1431 1419 1419
V Average stability Kg 1383 1399 V Average stability Kg 1427 1423
W Flow Dail reading x 0.01 mm 3.40 3.60 3.50 3.60 3.50 3.60 W Flow Dail reading x 0.01 mm 3.60 3.80 3.60 3.60 3.50 3.60
X Average Flow mm 3.50 3.57 X Average Flow mm 3.67 3.57
a) Combined bulk Sp. Gr., Agg. G 2.624 b) Effective Sp. Gravity Gse= 2.629 a) Combined bulk Sp. Gr., Agg. G 2.624 b) Effective Sp. Gravity Gse= 2.629
c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba= c) Bitumen Sp. Gr 'Gb' = 1.03 d) Bit. Absorbed % Pba=

e) Total loose mix, % Pmm= e) Total loose mix, % Pmm=

A Bitumen by wt. of mix %Pb 4.5 RFI- 216 A Bitumen by wt. of mix %Pb 4.5 RFI - 250
B Specimen No. B Specimen No.
D Sample height (Avg. of 3 readings) mm 62.9 63.5 62.8 63.6 62.9 63.2 D Sample height (Avg. of 3 readings) mm 63.1 63.5 62.9 63.0 63.5 63.2
E Weight in air (g) W1 1231.0 1230.0 1230.0 1232.0 1230.5 1229.0 E Weight in air (g) W1 1228.0 1225.0 1231.0 1232.0 1233.0 1229.0
F SSD weight in air (g) W2 1223.00 1229.00 1230.00 1234.00 1233.00 1230.50 F SSD weight in air (g) W2 1230.50 1227.00 1233.50 1233.50 1235.00 1231.50
G Weight in water (g) W3 713.5 711.5 712.0 713.0 713.0 710.5 G Weight in water (g) W3 711.5 709.0 713.5 712.5 714.0 711.5
H Temp. of water o
c 27 27 27 27 27 27 H Temp. of water o
c 27 27 27 27 27 27
I Correction factor 1 1 1 1 1 1 4.73 I Correction factor 1 1 1 1 1 1
J Volume of sample V1=F - G cc 520 520 520 521 520 520 4.69 J Volume of sample V1=F - G cc 519 518 520 521 521 520
K Corrected volume V=V1 / I cc 520 520 520 521 520 520 4.71 K Corrected volume V=V1 / I cc 519 518 520 521 521 520
L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.367 2.365 2.365 2.365 2.366 2.363 L Sp. Gr. of comp. mix Gmb=E / K g / cc 2.366 2.365 2.367 2.365 2.367 2.363
M Average Sp. Gravity Gmb g / cc 2.366 2.365 M Average Sp. Gravity Gmb g / cc 2.366 2.365
N Max. theo. Sp. Gr. of mix Gmm 2.460 2.460 N Max. theo. Sp. Gr. of mix Gmm 2.460 2.460
O Air Voids Va % 3.82 3.86 O Air Voids Va % 3.82 3.86
P Voids in min. Agg. (Total) VMA % 13.89 13.93 60.00 P Voids in min. Agg. (Total) VMA % 13.89 13.93
admin:
Q Voids filled with bitumen VFB % 72.50 72.29 QDBMVoids filled with bitumen
2 -- 2.358 VFB % 72.50 72.29
DBM1 --2.384 (4grms)
R Dail reading (Stability) 228 236 232 236 230 238 R Dail reading (Stability) 236 240 242 240 238 238
S Stability (Measured) Kg 1359 1407 1383 1407 1371 1419 S Stability (Measured) Kg 1407 1431 1443 1431 1419 1419
T Correction factor (Stability) 1.00 1.00 1.00 1.00 1.00 1.00 T Correction factor (Stability) 1.00 1.00 1.00 1.00 1.00 1.00
U Corrected stability Kg 1359 1407 1383 1407 1371 1419 U Corrected stability Kg 1407 1431 1443 1431 1419 1419
V Average stability Kg 1383 1399 V Average stability Kg 1427 1423
W Flow Dail reading x 0.01 mm 3.40 3.60 3.50 3.60 3.50 3.60 W Flow Dail reading x 0.01 mm 3.60 3.80 3.60 3.60 3.50 3.60
X Average Flow mm 3.50 3.57 X Average Flow mm 3.67 3.57
a) Combined bulk Sp. Gr., Agg. G 2.624 b) Effective Sp. Gravity Gse= 2.635 a) Combined bulk Sp. Gr., Agg. G 2.624 b) Effective Sp. Gravity Gse= 2.635
c) Bitumen Sp. Gr 'Gb' = 1.02 d) Bit. Absorbed % Pba= c) Bitumen Sp. Gr 'Gb' = 1.02 d) Bit. Absorbed % Pba=

e) Total loose mix, % Pmm= e) Total loose mix, % Pmm=