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PIPESIM in Perspective

What’s New in 2009


Daniel Lucas-Clements
Product Champion – Production Solutions
Schlumberger Information Solutions
© 2009 Schlumberger. All rights reserved.

An asterisk is used throughout this presentation to denote a mark of Schlumberger.


Other company, product, and service names are the properties of their respective
owners.
Agenda

 PIPESIM* Overview and Development Strategy


 Recent Innovations 2006–2008
 What’s New in PIPESIM 2009
 Next Release and Beyond
 In Summary
Overview 2006-2008 New in 2009 The Future Summary

What is PIPESIM?
Steady State Multiphase Flow Simulator, modeling:
 Well Inflow – including detailed completion models
 Operations – Nodal Analysis, Sensitivity Analysis
 Networks – any size – tested up to 1500 branches
 Surface Pipelines – Multiphase Flow, Heat Transfer
 PVT – Blackoil, Compositional – Multiflash, SIS Flash, plus solids
modeling of Hydrates, Wax and Asphaltenes
 Wellbores – including Gas Lift, ESPs, Rod Pumps
Overview 2006-2008 New in 2009 The Future Summary

What is PIPESIM used for?


PIPESIM accurately models production systems to diagnose system
constraints, evaluate proposed system changes and optimize
production.
Workflows that PIPESIM supports include:
 Well Design & Analysis / Nodal Analysis
 Well Optimization
 Artificial Lift Design & Analysis
 Pipeline Sizing
 Equipment Design (chokes, compressors)
 Network Debottlenecking
 Gas Lift Optimization
 Flow Assurance
 Field Planning

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Overview 2006-2008 New in 2009 The Future Summary

PIPESIM’s Development Strategy


 Enhance the capabilities of recently added functionality
 Support the objectives of Avocet Integrated Asset Modeler
 Add specific optimization and management workflows
 Support key client workflows
 Target new generalized features based on customer benefit
Overview 2006-2008 New in 2009 The Future Summary

Recent Innovations
PIPESIM 2006 PIPESIM 2007
 Complete re-factoring of calculation  Extension to Heavy Oil simulation
engines – up to 10 times faster  Enhanced flowline integrity with
 Release of Linux engines Erosion/Corrosion
 Gas Lift Design improvements  Improved Flow Assurance with
 Improved flow maps advanced Emulsion Models
 Wax and Asphaltene calculations  Ability to model Smart Completions
with Flow Control Valves (FCVs)
 Open Link Integration improvement
 Gas Lift Optimization
 Coupled Model improvements
 Advanced Flow Correlations from
TUFFP and OLGA
Overview 2006-2008 New in 2009 The Future Summary
PIPESIM 2007 – The Total Production System solution realised
Erosion & Heavy Oil &
Corrosion Pipeline Emulsions
Integrity
Compressor
Separator

PIPESIM 2007 – The TOTAL Production System


Choke Riser Pump
gas
Flowline

Integrated oil Flow


Safety Valve Export lines

Operations Assurance
Tubing
Enhanced Flow Correlations
Flow
Control Reservoir Shell Flow Correlations

Valves Completion OLGA S 2000

Tulsa University
Smart
mart
Wells
Better Solutions to Today’s Workflows
Overview 2006-2008 New in 2009 The Future Summary

New in 2008.1
Wax Deposition Smart Wells Equipment Solver
• Extensions to Flow Control Valve
New Schlumberger-DBR wax Modeling • User can now specify all
deposition modeler • New Algorithm for solving Multilayer three boundary conditions
Injector Wells (flow, inlet pressure, outlet
pressure)
Network Constraints • PIPESIM calculates the
• Automatic chokes to adjust flow to value of any other variable,
meet flow rate constraints such as the completion PI, a
choke bean diameter or a
pump power setting
Ramey Heat Loss
Updated Flow Correlations • Addition of conduction heat loss
• Olga 5.3 correction (from a length of tubing to the
rock formation)
Automated Data
• Olga on 32 bit Linux Matching
Liquid Loading • Tune the model to match
Updated EOS Flash measured pressure and / or
• 4 Liquid Loading (LL) Methods temperature data
• Multiflash 3.6 on Linux
• LL calculations now performed along • Uses Aurum optimizer to
• 2-phase ECLIPSE flash to
the entire length of the well get best match possible
accurately match reservoir
simulation results
Overview 2006-2008 New in 2009 The Future Summary

What’s new in 2009.1


 Enhanced solving capability for complex flow paths in
Multilayer Wells
 Enhanced Wax Deposition Modeling & Wax Sensitivity
Analysis
 Enhanced (flow regime dependent) Inside Film
Coefficient
 New method for shallow or partially buried pipe heat loss
 Enhanced Enthalpy/Temperature calculation
 New Rod Pump Simulation
 New Flow Correlation/U-regression interface
 New Ramey Heat Transfer interface
Overview 2006-2008 New in 2009 The Future Summary

Solving complex flow paths in Multilayer wells


Enhanced algorithm PRODUCER PRODUCER PRODUCER
to solve reverse 1+2 1-2 2-1

flow in multilayer
wells
2 2 2
1 1 1
Can now handle: 1. Valid Case 2. Valid Case 3. Valid Case

 Flow downward INJECTOR INJECTOR INJECTOR


in a producer 1 1 1
 Flow upward in
an injector
2 2 1+2
1-2 1+2 2
4. Valid Case 5. Valid Case 6. Valid Case
Overview 2006-2008 New in 2009 The Future Summary

Schlumberger-DBR wax deposition modeling


 Wax Module jointly developed DBR Solid standalone Application
by Schlumberger-DBR
 Wax properties file can be
obtained through detailed fluid
characterization at
Schlumberger-DBR facility or
generated using DBR Solid
standalone application
 New sensitivities for 2009
 2 Phase Oil/Water modeling
WaxProperty.dbrwax
available as a service

Single phase module now available to all PIPESIM users

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Wax Modeling Workflow
Set Wax
Select Wax Properties
Model

Run Model & View Results


Set
Limits

Add Sensitivities
Wax results can be viewed from all operations

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Overview 2006-2008 New in 2009 The Future Summary

Enhanced Inside Film Coefficient


 New 2 Phase flow IFC Model
 Developed by TUFFP
 Considers effect of Flow
Regime on IFC (important for
heat transfer and wax
deposition)

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Overview 2006-2008 New in 2009 The Future Summary

New Buried Pipe Heat Loss Method


 New method to calculate HTC for
shallow or partially buried pipes,
developed in conjunction with Reading
University
 Utilizes3 dimensional interpolation of
Finite Element Analysis
Three methods supported:
Z = -ve
 PIPESIM Original
 Mackay Ground Z=0
Z
Z = +ve
 Ovuworie R

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Overview 2006-2008 New in 2009 The Future Summary

New Rod Pump Simulation


 New Rod Pump model for single
branch and network modeling
 Accessed via equipment menu
in tubing
 Gas separation and remixture at
surface

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Overview 2006-2008 New in 2009 The Future Summary

Enhanced Enthalpy/Temperature Calculation


 Enhancements
made in the way
PIPESIM handles
Potential/Kinetic  1 2  
Energy as well as ∆  H + u M + gz dm = ∑ δQ − δWs
Ambient film HTC  2  

 Previous method Q = U A (TFluid – TAmbient)


can be selected via
engine keywords

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Overview 2006-2008 New in 2009 The Future Summary

New Flow Correlation/U-regression Interface


 Used for Pressure/Temperature n

∑(Pe − Pc ( ff , hu))
2
i i
matching between PIPESIM and PRMS ( ff , hu) = i =1

measured data n

 Works with an optimizer algorithm that


∑ (Te − Tc i (U ))
n
2

T RMS (U ) =
i
minimizes the ‘RMS’ error between i =1

measured value (ei) and PIPESIM n


computed value (ci)
 Correction factor for regression
parameters (Friction & L.Holdup
factors – P Match; U-factor – T
Match) are calculated, displayed and
sorted by degree of correction

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Flow Correlation/U-regression Workflow

Set Regression
Parameter and
Load Measured Data Limits

Update Model Run


Operation &
View results
Overview 2006-2008 New in 2009 The Future Summary

New Ramey Heat Transfer Interface


 Ramey Model predicts heat Parameter Description Unit

transfer between wellbore and U Overall Heat Transfer Coefficient Btu/hr/ft2/F


Pipe segment outer radius (typically
surrounding rock as a function of ro pipe + coatings) ft

time ri Pipe segment inner radius ft

 Small Time (Transient state) RP Pipe thermal resistance – Calculated Hr-ft-F/Btu

 Large Time (Steady State) RR Rock thermal resistance – Calculated Hr-ft-F/Btu

KP Thermal conductivity of the pipe Btu/hr/ft/F


 PIPESIM 2009.1 has implemented KR Thermal conductivity of the rock Btu/hr/ft/F

Large Time option as under: f(t)


Time dependent function (intermediate
variable)

1 1 ln(ro ri ) f (t ) α Diffusivity ft2/hr


U= ⋅ RP = RR =
2 ⋅ π ⋅ ro RP + RR 2 ⋅π ⋅ K P 2π ⋅ K R
c Rock heat capacity Btu/lb/F

1 γ r γ t Time Hr
f (t ) ≈ 2 E1 (η o ) ≈ − lnη o − = − ln 0 −
1
2 2 2 αt 2 Euler gamma constant (Typical value
γ = 0.577) -

α=
KR
γ ≈ 0.577 ρ Ground density lb/ft3
c
Ramey’s Heat Transfer Workflow

Setup Tubing
and Rock Heat
Transfer
Properties

Run Model & View Results


Overview 2006-2008 New in 2009 The Future Summary

Additional Enhancements in 2009.1


 Modeling of valves and fittings via keywords
 64-bit PIPESIM Engine executables for Windows
HPC
 Enhanced network performance
 Enhanced PS Plot
 PIPESIM Multiflash update
 PIPESIM OLGA-S update

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Overview 2006-2008 New in 2009 The Future Summary

PIPESIM – Next Steps


Production Design
and Simulation Flow Assurance
and Optimization Enhanced Engineering
for Operations

Overview 2008/9 2009+


 Steady State Multiphase Well  Regress Flow & Heat  Flow Assurance workflows
and Network Simulator  Multilayer Inj. Wells with Valves  Smart Well workflows
 Well Hydraulic Design (Inflow,  Enhanced Liquid Loading  Performance Improvements
Completion, Artificial Lift)  Flow Assurance (Wax Dep’n)  Newton Engine …
 Core Engine for OFS Answer  Heat Transfer Improvements  Petrel Integration for VFP Tables
Products (AL, TST, CPL)  Engine Performance  Network Sensitivity - Generalized
 Gas Lift Optimization  Gas Lift Optimization II Optimization
 Open API – Integrated in  Rod Pump Modeling in Network  Visualization and results
Avocet IAM, DECIDE! OFM  Customer driven requirements* enhancements, tighter coupling with
Avocet IAM, ECLIPSE
Overview 2006-2008 New in 2009 The Future Summary

PIPESIM – Summary Benefits


 Model multiphase flow from the reservoir
through production facilities to the delivery point
 Model complex production networks and
capture the interactions between wells, pipelines
and process equipment
 Perform a comprehensive sensitivity analysis
at any point in the hydraulic system using
multiple parameters
 Simulate the field production system to
improve production, make better decisions and
maximize your asset value
 Achieve an integrated sandface to process
facility analysis using an integration link with the
HYSYS process simulator

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