Vogel

Progressive Systems for Commercial Vehicles
19430US
For grease up to NLGI grade 2
G Cut wear and tear

G Reduce downtimes
G Lower maintenance costs
www.vogelag.com
Progressive Systems for Commercial Vehicles for grease up to NLGI grade 2 19430US 3
worldwide
ARGENTINA MALAYSIA
AUSTRALIA MEXICO
AUSTRIA MOROCCO
BELGIUM NEW ZEALAND
BRAZIL NORWAY
BULGARIA PEOPLE'S REPUBLIC OF CHINA
CANADA POLAND
CZECH REPUBLIC PORTUGAL
DENMARK RUMANIA
FINLAND SINGAPORE
FRANCE SLOVAKIAN REPUBLIC
GREAT BRITAIN SOUTH AFRICA
HONG KONG SPAIN
HUNGARY SWEDEN
INDONESIA SWITZERLAND
IRELAND TAIWAN
ITALY THE NETHERLANDS
JAPAN TURKEY
KOREA USA
LUXEMBOURG
Table of contents
Page
Alphabetical index of subject .................................. 5
Glossary of terms ........................................... 6/7
Systems overview ........................................... 8/9
Planning of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 / 11
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Toppingup pumps for grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Piston pumps, group KFG, electrically operated . . . . . . . . . . . . . . . . . . . 14 / 15
Electronic control unit IG502E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 / 17
Piston pumps, group KFGS, electrically operated . . . . . . . . . . . . . . . . . 18
Electronic control unit IG502I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Minipump unit KFA(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 / 21
Progressive feeders, groups VPM, VPKM . . . . . . . . . . . . . . . . . . . . . . . . 22 – 25
Progressive feeders, group VPBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 / 27
Piston pump with block feeder PFVPBM…, manually operated . . . . . 28
Lubricating aid (ECONOLUBE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fittings and auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 – 48
Notice
All products from VOGEL may be used only for their intended purpose. If operating instructions
are supplied together with the products, the provisions and information therein of specific
relevance to the equipment must be observed as well.
In particular, we call your attention to the fact that hazardous materials of any kind, especially
the materials classified as hazardous by EC Directive 67/548/EEC, Article 2, Par. 2, may only be
filled into VOGEL centralized lubrication systems and components and delivered and/or
distributed with the same after consultation with and written approval from VOGEL.
All products manufactured by VOGEL are not approved for use in conjunction with gases,
liquefied gases, pressurized gases in solution and fluids with a vapor pressure exceeding
normal atmospheric pressure (1013 mbars) by more than 0.5 bar at their maximum permissible
temperature.
Alphabetical index of subject
Page Page
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Male connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Apapter for pressure gauge . . . . . . . . . . . . . . . . . . . . . 44 Manifold block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Adapter plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Marking clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Antikink coil for highpressure hose . . . . . . . . . . . . . . 44 Minipump unit KFA(S) . . . . . . . . . . . . . . . . . . . . . . . . . 20 / 21
Mounting angle bracket . . . . . . . . . . . . . . . . . . . . . . . . 46
Banjo fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Body washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Mounting plate for progressive feeders . . . . . . . . . . . . 42
Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Cable harness for systems Piston pump, group PFVPBM…, manually operated 28
with KFG piston pumps . . . . . . . . . . . . . . . . . . . . . . . 35 Piston pumps, group KFG, electrically operated . . . . . 14 / 15
with KFGS/KFAS piston pumps . . . . . . . . . . . . . . . . 35 Piston pumps, group KFGS, electrically operated . . . . 18
Cable strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Plastic tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cartridge hand pump with block feeder . . . . . . . . . . . . 28 Plugin connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27/ 30 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Conical head nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Pressure gauge adapter . . . . . . . . . . . . . . . . . . . . . . . . 44
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Pressure gauge adapter with washer . . . . . . . . . . . . . . 44
Control light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Progressive feeder, group VPBM . . . . . . . . . . . . . . . . . 26 / 27
Control unit, IG502E . . . . . . . . . . . . . . . . . . . . . . . . . . 16 / 17 Progressive feeders, groups VPM, VPKM . . . . . . . . . . . 22 25
Control and monitoring unit, IG502I . . . . . . . . . . . . . . 19 Protective helix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Corrugated hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Pump elements for KFG/KFGS piston pumps . . . . . . . 14
Coupling plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Pump fastening plate for systems
Coupling socket for toppingup port . . . . . . . . . . . . . . . 46 with KFG/KFGS piston pumps . . . . . . . . . . . . . . . . . . . 43
Coupling socket with return flow port . . . . . . . . . . . . . . 46
Crossporting bars for VPBM feeders . . . . . . . . . . . . . . 27 Reducing coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Crossporting bars for VPM feeders . . . . . . . . . . . . . . . . 23 Reinforcing sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cutting sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Rubber grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cycle switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 / 27 Safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Drilling template for KFG / KFA piston pump . . . . . . . . 43 Screen filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Drilling template for VPBM progressive feeder . . . . . . . 43 Screw plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dust cover for stub . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Screw plug for cycle switch . . . . . . . . . . . . . . . . . . . . . 36
Screw unions for steel and plastic tubing . . . . . . . . . . . 33
Econolube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Selftapping screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Elbow bulkhead connectors . . . . . . . . . . . . . . . . . . . . . 31 Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Elbow connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Socket unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Elbow screwin connectors . . . . . . . . . . . . . . . . . . . . . . 31 Spacer ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 / 34 Spiral hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Filler nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Steel tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Filler socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Straight bulkhead connectors . . . . . . . . . . . . . . . . . . . . 31
Filling cylinder, complete . . . . . . . . . . . . . . . . . . . . . . . . 13 Straight connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Stranded wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fittings and auxiliary equipment . . . . . . . . . . . . . . . . . . 30 48 Stub for coupling plug . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Fixing bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Symbol insert for illuminated pushbutton . . . . . . . . . . . 36
Systems overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 / 9
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Guard ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Teepieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Tapered sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hose line with cuttingsleeve screw union . . . . . . . . . . 48 Toggle switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hose nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Toppingup pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hoses for selfinstallation . . . . . . . . . . . . . . . . . . . . . . . 38 / 39 Tube bending device . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Tube cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 / 47
Illuminated pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . 36 Tubetotube connector, detachable . . . . . . . . . . . . . . 30
Indicator light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Label for toggle switch . . . . . . . . . . . . . . . . . . . . . . . . . 35 Union nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Levertype grease gun . . . . . . . . . . . . . . . . . . . . . . . . . 48 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 / 37
Lock washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Welding flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Welding plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Lubricating aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Glossary of terms
Centralized lubrication system Lubricating cycle of progressive feeders

One pump supplies a large number of friction points with Period required for a complete cycle of the progressive
lubricant via a system of lines and feeders/distributors. feeder. Each piston must have executed one double
stroke.
Check valve
Valve that permits flow in only one direction while blocking Lubrication point
flow in the opposite direction. Point at which lubrication is fed to the friction point.
Consistency Main line

See penetration. Line connecting the pump to the feeders.
Contact time Metered quantity

Operating time of pump. Amount of lubricant fed to a lubrication point by the feeder
during one application of lubricant.
Control and monitoring units
Electronic units that control and monitor the designated Monitoring
functions of the centralized lubrication system and Function check with indication of malfunctions.
indicate malfunctions.
NLGI grades
Cycle switch See penetration.
The stroke of the piston in a progressive feeder can be
checked by a cycle switch, thus making it possible to Outlet valve
monitor the entire feeder system.
A check valve integrated in the piston pump. It opens the
main line when the pump is in operation and closes the
Directional control valve main line to the pump during the suction stroke.
Valve that directs a flowing medium in various directions/
paths, e.g. 3/2way compressedair valve, pressure relief Penetration
valve.
The plasticity (consistency) of a lubricating grease is
designated with the penetration number. The penetration
Fast filler coupling depth of a measuring cone is measured at + 25 ° C in
Coupling used for the fast topping up of lubricant with a accordance with DIN standard 51 804.
drum pump. The “consistency index of lubricants” is based on
NLGI grades (National Lubricating Grease Institute).
Fittings Greases: NLGI grades 000, 00, 0.
Greases: NLGI grades 1, 2
For steel and plastic tubing, tube adapters with solderless
tube connection and cutting sleeve screw unions as per
DIN standard 2353. Pressure switch
Device that actuates an electric switch when a specified
Friction point pressure is reached, thereby converting hydraulic infor
mation to electrical information.
Point at which frictional forces are effective.
Progressive feeders (group VPM, VPKM, VPBM)

Indicator light
Lubricant feeders that supply lubricant to lubrication
Display lamp actuated by electric sensors (pressure,
points in progressive order.
pump operation) for function check.
Progressive systems
Interval time
Centralized lubrication systems with progressive feeders.
The period between two actuations of the pump.
Glossary of terms
Pumps
Positivedisplacement (piston, gear) pumps used to feed
the lubricant.
Piston pumps – manually, pneumatically,
hydraulically actuated,
electrically operated.
Safety valve
Valve that limits the pressure in the system to a maximum
value. The valve opens if this pressure is exceeded.
Secondary (lubrication) line

Line connecting the lubricant distributor/feeder to the
lubrication point.
Work cycle time

Period from the start of one lubrication cycle to the start of
the next.
Systems overview
Lubricant: Grease up to NLGI grade 2

Delivery rate depends on the running time and
Delivery rate
pump elements used
farm machinery
construction machinery
Selection special vehicles
criteria Pump suitable for tractive units with superstructure
trailers and semitrailers
(explosionproof and hazardousgoods types on
request)
Type of drive electric electric
Pump Piston pump, group Piston pump, group

KFG KFGS
Type
designation
page 14 page 18
Operating pressure 300 bars max. 300 bars max.

Technical
data
Reservoir capacity 2, 6 or 10 liters 2, 6 or 10 liters
Lubricant distribution Progressive feeders VPM, VPKM, VPBM
Control system IG502E control unit IG502I integrated control

with and without monitoring unit with and without
monitoring
Auxiliary (integrated in the pump
unit)
equipment
Main line steel tubing ø 6 x 1 ;

(connection: pump – feeder) ø 8 x 0.7; ø 10 x 1
plastic tubing ø 4 x 0.85 )

1
steel tubing ø 4 x 0.7 ) ; ø 6 x 0.7
1
Secondary line
(connection: feeder – lube point) ø 6 x 1.25; ø 6 x1.5 ø 6 x1; ø 8 x 0.7
Singleline systems for commercial vehicles for grease up to NLGI grade 000, 00, or 0, see brochure 19420US.
9
2 ccm/stroke
electric manual manual
Piston pumps, group Cartridge pump Lubricating aid

KFA(S) as lubrication aid (ECONOLUBE)
PFVPBM…
page 20 page 28 page 29
300 bars max. 400 bars max. 250 bars max.
1 liter 450 ccm
VPBM (unit with pump) VPM, VPKM, VPBM
IG502I integrated
universal control unit with
and without monitoring
(integrated in the pump
unit)
ø 6 : 982750091; ø 8 : 982750111
Hose line
ø 10 : WVN71110
ø 4 : 734…K 1) ; ø 6 : 982750091
Hose line
ø 8 : 982750111
1) Secondary lines for tube diam. 4 are not suitable for temperatures below – 5 °C.
Systems for grease up to NLGI grade 2
G Electrically driven piston pumps KFA / KFG

G Electrically driven piston pumps KFAS / KFGS with integrated control electronics
G Progressive feeders, groups VPM, VPKM, VPBM
Grease systems consists of a pump, feeders with a network of tubing and a control unit.
Progressive systems reach operating pressures of as much as 300 bars depending on the lubricant used, the ambient
temperature, size of the system and bearing back pressure. Predefined amounts of lubricant are supplied to the
lubrication points while the pump is running, the full delivery of the piston pump being apportioned via the progressive
feeders.
Several pump strokes are required to complete one full lubrication cycle, i.e. until each lubrication point has received
the amount of lubricant intended for it.
Description of units
1. Piston pump, Group VPM

Group KFG / KFGS The following metered quantities are available:
0.05; 0.14; 0.19; 0.25; 0.3; 0.35 ccm (per cycle and outlet).
The pumps are driven by a DC motor. The reservoir capacity
and type of filling vary. Adjacent outlets can be combined externally, outlets opposite
each other can be combined internally with the help of
The pumps have a maximum of 3 lubricant outlets. One pump
Ssections.
element is required for each outlet. The elements are
available for different delivery rates and can be exchanged at
a later date.
Group VPKM
The following metered quantities are available:
The grease level is checked by a visual inspection of the
0.04; 0.08; 0.14; 0.18 ccm (per cycle and outlet).
reservoir.
In the case of this group the adjacent outlets of the finished
Group KFG pumps are controlled by an IG502E control unit.
feeder can still be combined internally without having to
Group KFGS pumps are controlled by a control system dismantle the feeder.
integrated in the unit (IG502I).
Group VPBM
Group KFA / KFAS
Uniform metered quantity 0.13 ccm (per cycle and outlet).
The pumps have a maximum of 2 lubricant outlets for the
Outlet ports opposite each other can be combined internally,
connection of 2 mutually independent lube circuits. One
adjacent/parallel outlet ports can be combined externally.
pump element is required for each outlet. The elements are
available for 3 different delivery rates and can be exchanged Important: outlets that are not required must not be closed!
at a later date. The feeders would otherwise be immobilized. The lubricant
supplied to these outlets must either be returned to the lubri
cant reservoir or directed to another lubrication point.
2. Progressive feeders, The lines must be connected to the feeders via connection
groups VPM, VPKM, VPBM fittings (cuttingsleeve screw unions).
Progressive feeders are used for grease up to NLGI grade 2.
Their design makes it possible to adjust the feeders to the
amount of lubricant required by the lubrication points to be 3. Lines and fittings
connected. In systems for grease up to NLGI grade 2 it is necessary to
When planning a system care must be taken to see to it that lay main lines in a highpressure hose with a 6, 8 or 10 mm
the progressive feeders apportion the entire amount of diam. connector; in special circumstances it is also possible
grease delivered by the pump each running cycle. Thus, the to use steel tubing with a diameter of 6, 8 or 10 mm. 6 x 1.25
metered quantities only define the proportions and not the polyamide tubing is used for secondary lines, or also a 6 mm
absolute quantities. highpressure hose or 6 mm steel tubing in the offroad
sector.
Main and secondary lines are supplied prefilled with grease.
4. Control Units
Electronic control and monitoring unit IG502E
for systems with KFG / KFA piston pumps
in conjunction with a cycle switch
With this control unit the pump’s running time is determined

by the progressive feeder’s lubrication cycle. The lubrication
cycle is monitored by a cycle switch. The interval time can be
set on the control unit.
Attention:
“General operation instructions for progressive systems”
see 951130186US.
Some facts about grease …
The plasticity (consistency) of lubricating grease is designated by Penetration curve of a grease belonging to NLGI grade 2
its penetration number. as a function of temperature changes
The depth to which a measuring cone penetrates at + 25 °C is 350
340
measured in accordance with DIN 51804. NLGI grade
↔
310 1
In the USA, the NATIONAL LUBRICATING GREASE INSTITUTE 300
295
(NLGI) introduced penetration grades that were adopted by NLGI grade
↔
265 2
DIN 51 818 for the “consistency classification of lubricating
greases”. 250 250
NLGI grade
↔
220 3
§ Penetration in 0.1 mm
NLGI grade Worked penetration
to DIN 51 818 in 0.1 mm 200 205
NLGI grade
↔
175 4
000 445 to 475 fluid
00 400 to 430 nearly fluid 150
0 355 to 385 extremely soft
1 310 to 340 very soft 100
2 265 to 295 soft – 40 – 20 0 20 40 60 80 100 120
§ Temperature °C 25
3 220 to 250 medium Measuring point
to DIN 51 804
4 175 to 205 medium hard
Grease up to NLGI grade 2 is generally used. Lubricants

The feedability of fluid grease is influenced not only by its
penetration but also, among others, by its intrinsically viscous
Use is made of customary greases recommended by the vehicle
properties.
and/or grease manufacturer that still display adequate priming
Attention must be paid to the feedability of a fluid grease when it and flow characteristics (max. flow pressure of 700 mb) at
is used in centralized lubrication systems. Pumps, tubing and – 25 °C. They must not tend to bleed, since that can lead to
feeders must be dimensioned accordingly.
clogging over an extended period of operating time.
The pressures required to deliver a grease of NLGI grade 2
MoS2 greases (up to 5% molybdenum disulfide) can be delivered
through tubes and feeders are much higher than those used in
with Vogel progressive pumps and progressive feeders.
systems for lubricating oils and grease of lower NLGI grades 00
and 000. Pressures of 200 bars or more can occur, depending on Greases of NLGI grade 2 containing solids like graphite, copper
the size of the system, tubing cross sections and lengths. (e.g. tool paste) can be delivered with KFA, KFAS, KFG and
Greases consist of a soap skeleton in which the lubricant, oil, is KFGS pumps. The lubricant is distributed via pump elements.
embedded as in a sponge. Progressive feeders must not be used in this case.
There are cases in which the oil and soap skeleton are separated There is no problem using biodegradable grease in VOGEL
in progressive systems (bleeding). The solid soap skeleton clogs progressive systems in the conditions mentioned above.
the feeder boreholes and causes the system to fail. To ensure troublefree operation of the progressive system at
There can be many causes of such bleeding. The nature of the all times we recommend use of NLGI grade 2 grease we have
grease, changes in pressure and temperature, filtration effects in tested (cf. brochure 18065US).
the case of precisely fitted pistons, etc. all have an effect. Please contact us if you have any further questions about
The only remedy is to clean the feeders and, as the case may be, lubricants. Our laboratory can check the characteristics (e.g.
change the grease. In this case it is absolutely necessary to “bleeding”) of lubricants for use in progressive systems.
consult the manufacturer of the grease.
If a grease lubrication system is also supposed to work flawlessly
at temperatures down to – 25 °C, the change (reduction) in the
penetration of the grease must be taken into account.
Please note! Pay attention to cleanliness when topping up grease!

Contaminants remain suspended in grease. They can cause damage to the bearings
and immobilize system components!
Also see to it that systems are topped up only with greases with the same type of
saponification.
Sodiumsoap grease must not be used on motor vehicles (watersoluble).
Lubricating greases belonging to NLGI grade 2 are almost exclusively saponified with
lithium or calcium.
Toppingup pumps for grease of NLGI grades 1 and 2

Delivery rate ~ 40 ccm/stroke
with trolley
for 25 kg drum: order No. 169000042
without trolley
Associated filler socket order No. 995000705, cf. page 46.
Filling cylinder, complete

Suitable for cartridges in accordance with DIN 1284 with an effective content of 450 ccm and 550 ccm.
cartridge tube
cap
Order No. 169000171

Fits filler nozzle 169000174
Filler nozzle To change the filling position when the pump is hard to reach:
SW 32 cap
Adapter for filler nozzle

Order No. 853950010
washer Banjo fitting

DIN7603A20x24AL Order No. 405541411
supplied detached
Order No. 169000174

Fits filling cylinder 169000171
Dimensions in mm
Piston pumps, electrically operated, group KFG
The pumps comprising the KFG group have 3 lubricant outlets for
the connection of 3 progressive feeder circuits independent of
each other. A separate pump element is required for each outlet
port.
Four pump elements with varying delivery rates are available so
that the quantity of grease can be approximately adjusted to the
needs of the individual circuits. This assures that the lubrication
points are supplied with an adequate amount of grease in the
course of every lubrication cycle.
The functioning of the pump elements is assured even at
temperatures of – 25 °C due to an agitator driven by the gear
motor. KFG15
The pumps of the KFG group differ in terms of the reservoir
capacity and type of grease filling.
The level of lubricant can be easely monitored through the
transparent reservoir.
There is an overfill release valve on the reservoir of the KFG pump
that is also used to bleed it. An IG502E control unit can be used
to control the pump (page 16/17).
See page 18 for piston pumps with integrated control unit,
group KFGS.
Order No. Reservoir capacity Grease filling

(liters)
KFG15 2 via conical head nipple

KFG35 6 with toppingup pump
from the top via hinged lid,

KFG35 KFG55
or optionally via
KFG35S3 6 conical head nipple
using a toppingup pump
via conical head nipple

KFG55 10 with toppingup pump Technical data
Prior to shipment the piston pumps are completed with the pump Motor
elements specified in the order. operating voltage . . . . . . . . . . . . . . . . . . . . . . 12 V DC / 24 V DC
power consumption (at +20 °C):
The order No. must be supplemented with the desired pump noload operation . . . . . . . . . . . . . . . . . . . . . . . . . 0.58 A / 0.29 A
elements. Example: fullload operation . . . . . . . . . . . . . . . . 2.5 A / 1.25 A at 300 bars
KFG15, equipped with KFG1.U 1, KFG1.U 3, KFG1.U 3 starting load . . . . . . . . . . . . . . . . . . . . . . . . . 9 A / 4.5 A for 10 ms
fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 A / 3 A
Pump Unit
elements Delicery rate 1) Number of grooves 2) max. operating pressure . . . . . . . . . . . . . . . . . . . . . . . . 300 bars
Order No. (ccm/min) permissible operating temperature . . . . . . . . . – 25 °C to + 75 °C
1 groove reservoir capacity . . . . . . . . . . . . . . . . . . . . . . . . 2, 6 or 10 liters
KFG1.U1 2.5 1 type of enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 5K6K
KFG1.U2 1.8 2 number of lubricant outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
KFG1.U3 1.3 3 If only one outlet is required, the M 20 x1.5 screw plug
KFG1.U4 0.8 4 must be used instead of the other pump element.
Lubricant . . . . . . . . . . . . . . . . . . . . . grease up to NLGI grade 2
1
) The indicated delivery rates refer to the delivery of NLGI grade 2 grease flow pressure up to 700 mbars max.
at a temperature of 20 °C and a back pressure of 50 bars.
Conical head nipple DIN71412AM10x1 for topping up of grease.
Temperatures and pressures that deviate from these figures lead to a
Toppingup pump: standard grease gun, pneumatically operated,
lower delivery rate.
with buttonhead fitting for conical head nipple conforming to DIN 71412.
The indicated values must be taken as a basis when planning a
centralized lubrication system.
2
) The pump elements are marked on the outside with grooves on the flat.
Safety valves see page 45.

KFG15
transparent Hydraulic diagram
reservoir
conical head nipple
M10 x1 (DIN 71 412)
pump element
screw plug
1)
line socket 1) connection thread in pump housing

rotatable 4 x 90° 2) return line port (normally closed)
cable connection: + to 2
– to 1
See above for missing dimensions and data
KFG35
KFG55
Dimensions in mm
Electronic control unit IG502E for systems with group KFG / KFA piston pumps
Operating and display elements Special functions

The IG502 control units come with an operating and display panel Control units comprising the IG502 group have two electronic
that can be used to check, monitor and, if necessary, readjust the counters in which times are permanently stored; they cannot be
parameters as well as programmed functions. changed by the user.
Modes of operation These counters are used to check the operation of the centralized
lubrication system and are read out via the LED display.
PAUSE (pump OFF) with timer function
– programmable from 0.1 to 99.9 h Faulthours counter
– digital display after invoking: tPA (t = timer, PA = PAUSE) The amount of time a farm or construction machine has been run
The PAUSE (the interval between two lube cycles) is determined by a with a nonfunctioning centralized lubrication system (e.g. with no
clock cycle (timer) generated by the control system and by the value (in lubricant in the reservoir) is added up by the faulthours counter.
hours) programmed for PAUSE (tPA). The counter's contents are automatically updated and cannot be
cleared. The current state of the counter can be displayed by
PAUSE (pump OFF) with counter function
invoking function parameter Fh on the display and operating
– programmable from 1 to 999 pulses
panel. The current value is displayed in hours.
– digital display after invoking: cPA (c = counter, PA = PAUSE)
The counter has a resolution of 0.1 hour, i.e. the smallest display
The PAUSE (the interval between two lube cycles) is determined by the able interval amounts to 6 minutes.
interval between the times signals arrive at the counter input and by the
value programmed for PAUSE (cPA). Elapsedhours counter
CONTACT (pump ON) with timer function The electronic elapsedhours counter adds up the time in which
power is applied to the control unit.
– programmable from 1 bis 99.9 minutes
– digital display after invoking: tCO (t = timer, CO = CONTACT) The counter's contents are automatically updated and cannot be
cleared. The current state of the counter can be displayed by
The pump running time (CONTACT) is determined by a clock cycle
invoking function parameter Oh on the display and operating
(timer) generated by the control system and by the value (in minutes)
panel. The current value is displayed in hours.
programmed for CONTACT (tCO).
The counter has a resolution of 0.1 hour, i.e. the smallest display
Monitoring functions able interval amounts to 6 minutes.
PS (Pressure Switch)
The units comply with the legal requirements of
This monitoring function is intended for centralized grease EC Directives
lubrication systems designed for NLGI grades 000, 00,0 in which
– 72/245/EEC, version 95/54 EC
the pressure in the main line is monitored. Once the monitoring
– 89/336/EEC
parameter PS has been programmed, the pressure switch
installed in the main line is monitored for respective signals while Application
the pump is in operation. The IG502E universal control unit is used to control and monitor
CS (Cycle Switch) centralized lubrication systems on commercial vehicles.
The control unit's functions can be programmed. Its housing
This monitoring function is intended for centralized grease
dimensions, electrical connection and functions are compatible
lubrication systems with progressive feeders in which a piston's
with those of VOGEL control units in use to date.
motion is monitored with a cycle switch.
The operating elements are protected by a foil against moisture
Once the monitoring parameter CS has been set, the cycle switch
and dirt. The unit has a voltageindependent data memory. This is
installed on the progressive feeder is monitored for the respective
where the configuration data and parameters are stored. As a
signal while the pump is in operation.
result, the control unit is not dependent on a constant supply of
The respective monitoring parameter selected (PS or CS) is voltage.
displayed by the lighting of the corresponding LED in the PAUSE
If an external indicator light SL has been installed in the driver's
(interval) mode.
cab, it will light up for 3 seconds after the unit is switched on.
Without monitoring (OFF)
Installation
The monitoring can be switched off (OFF).
The unit has to be installed in a closed compartment on the
The control system then works without direct monitoring of the vehicle where it is protected from ambient influences. It is
pressure buildup in the main line or without monitoring of the fastened in place with straps.
feeder's operation. The PS or CS LEDs do not light up.
The IG502E is accommodated in an IP 20 type of enclosure.
Fault displays The plug conforms to safety class IP 00.
The red FAULT LED shows a group fault signal when it constantly If the control unit is installed in a hardtoreach place, it is ad
burns. The cause of the fault signal is additionally shown on the visable to additionally install an illuminated pushbutton on the
digital display to help with troubleshooting. dashboard to serve as a fault display and function check.
The following messages are provided for:
FPS – pressure buildup fault when monitoring is effected with a
pressure switch.
FCS – cycleswitch fault when a progressive feeder is not
working or is blocked (line break).
Technical data
Order No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IG502E

Associated cable harness . . . . . . . . . order No. 997000185
control votlage ) . . . . . . . . . . . . . . . . . . . . . . . . . . 12 or 24 V DC
1
max. contact load, terminal M . . . . . . . . . . . . . . . . . . . . . . . . 5 A

SLoutput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W
type of enclosure 2) . . . . . . . . . . . . . . . . . . . . . IP 20, DIN 40 050
temperature range . . . . . . . . . . . . . . . . . . . . . . . . – 25 to +75 °C
max. fusing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 A
programmable interval times . . . . . . . . . . . . . . . . . 0.1 to 99.9 h
programmable pump running time . . . . . . . . . . . 0.1 to 99.9 min
programmable pulses . . . . . . . . . . . . . . . . . . . . . . . . . . 1 to 999
elapsedtime, fault hours memory . . . . . . . . . . . . 0 to 99999.9 h
1
) Please quote control voltage when ordering.
2
) Warranted for vertical (plugin connector pointing downward) and
horizontal installation.
Normal functional sequence
(time axis not to scale)
tu = ignition interruption
ts = contact time
tp = interval time
30 = battery + / vehicle network
15 = operating voltage + / after ignition “ON”
31 = operating voltage –
DK/MK = pushbutton / intermediate lubrication or pulsecounter input
PS/CS = pressure switch / cycle switch
M = pump motor
SL = indicator light
Z = ignition lock
F = 5 A fuse
LED PAUSE
llights in intervals.
Wiring diagram LED CONTACT
lights when pump running.
LED CS
lights for monitoring with cycle switch function.
LED PS
lights for monitoring with pressure switch function.
LED FAULT
lights for fault monitoring (cycle or pressure switch).
Dimensions in mm
KFGS Piston Pumps with integrated control unit for progressive systems
The pumps comprising the KFGS Group have 3 lubricant outlets

for the connection of 3 progressive feeder circuits independent of
each other. A separate pump element is required for each outlet
port.
Four pump elements with different delivery rates are available so
that the amount of grease can be adjusted to the needs of the
individual circuits. This assures that the lubrication points are
supplied with an adequate amount of grease in the course of
every lubrication cycle.
The functioning of the pump elements is assured even at
temperatures of – 25 °C due to an agitator driven by the gear
motor.
The transparent reservoir makes it easy to check the level of
lubricant.
An overflow tube serves as overfill protection and as a vent.
As an optional feature, piston pumps comprising the KFGS series
can be equipped with a low level indicator.
Piston pump Reservoir capacity
Order No. (liters) Grease filling KFGS15
KFGS15 2 via conical head nipple

KFGS35 6 with toppingup pump The control system provides the following advantages:
from the top via hinged lid, G Nonvolatile memory with PINcode protection
or optionally via G Storage of residual interval and lubricating times
KFGS35S3 6 conical head nipple G Storage of fault signals (diagnosis memory)
using a toppingup pump G Data save in event of a power failure
via conical head nipple G Connection for external pushbutton
KFGS55 10 with toppingup pump G Connection for inductive cycle switch
G Interval and contact times can be set independent
Add W1 when ordering a pump unit with low level indicator, of each other, even with monitored systems
example: KFGS55W1. G Electrical connections easy via 7pole plug connector
Prior to delivery the piston pumps are completed with the pump
elements specified in the order (page 14). Technical data
The following has to be appended to the pump's order number: operating Pump
voltage, order No. for the pump elements.
Operating voltage (please state when ordering) . . 24 V DC/ 12 V DC
Order example: (230 V AC design is possible)
KFGS15, 24 VDC, with KFG1.U1, KFG1.U2 and KFG1.U4 Max. back pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 bars
Permissible operating temperature . . . . . . . . . – 25 °C to + 75 °C
Safety valve, opening pressure 300 ± 20 bars,
order No. 161210012 (page 45).
Reservoir capacity . . . . . . . . . . . . . . . . . . . . . . . . 2, 6 or 10 liters
Type of enclosure to DIN 40 050, T9 . . . . . . . . . . . . . . . . IP 5K6K
Control is provided by an integral IG502I control and monitoring Number of outlets ➀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
unit; it can be operated in a time or load (pulse) dependent
mode, and with or without monitoring. Lubricant . . . . . . . . . . . . . . . . . . . . . Grease up to NLGI grade 2
Flow pressure up to 700 mbars max.
Cable harness order No. 997000630 page 21 and 35.

KFGS35S3 = 634 mm
KFGS15 = ~281 mm
KFGS35 = ~394 mm
KFGS55 = 636 mm
Dimensions in mm
KFGS35
Connection for cable harness
reservoir capacity 6 liters
(997000630)
Filling via conical
head nipple (DIN 71412)
IG502I electronic control and monitoring unit integrated in KFGS and KFAS pump unit
General remarks switch is monitored for the emittance of a signal. When the cycle
The IG502I control and monitoring unit is an integral component switch signal arrives at the control unit, the monitoring program is
of KFGS and KFAS pump units. Its functions are specially immediately ended and operation with the normal sequence of
designed for the control and monitoring of centralized lubrication functions is continued. When the monitoring program elapses, a
systems on commercial vehicles (traveling machinery). fault signal is admitted at the end and the functional sequence
stopped.
The control unit can be programmed by the customer to suit the
vehicle's or machine's operating conditions and can be set for No intermediate lubrication can be triggered while the monitoring
the following modes of operation: program is running.
1. TIMER without monitoring Memory (EEPROM)

2. TIMER with monitoring The control system comes with a nonvolatile memory
3. COUNTER without monitoring (EEPROM), so a constant supply of power is not required for the
4. COUNTER with monitoring storage of residual times and fault signals. When the power is
switched off (ignition), the current value is stored and is available
Interval (tPA) in the "TIMER" mode for the further sequence of functions after the power returns.
The interval (pause between two lubrications) in the TIMER mode
is determined by a clock cycle generated by the control system Monitoring and fault displays
and by the value programmed as tPA. It can be set for a value Function monitoring with cycle switch
between 0.1 and 99.9 h. Centralized lubrication systems can be monitored with cycle
switches. For this to be done, the unit has to be set
Interval (cPA) in the "COUNTER" mode
(programmed) under "COP" for "CS" monitoring (cycle switch).
The interval (pause between two lubrication routines) in the The signal emitted by the switch during the lubrication routine is
COUNTER mode is determined by the interval between pulses then monitored.
arriving at input "DK" (signal change from 0 V to 24 V) and by the
If no signal is emitted during both the lubrication routine and the
value programmed as cPA. It can be set for a value from 1 to 999
monitoring program automatically started thereafter, a fault signal
pulses. In this mode terminal "DK" leading out of the unit is used
is emitted at the end of the monitoring program (terminal "SL2" is
as a counter input in order to trigger lubrication after a defined
constantly on) and the functional sequence is interrupted. The
number of pulses. In this case, there is no possibility to press an
"FCS" error code (Fault Cycle Switch) can be invoked by pressing
external pushbutton to trigger intermediate lubrication.
a button on the control panel.
Setting of the interval and pump running times as well as
Monitoring of filling level
desired monitoring function
KFGS and KFAS pump units with the identifier "W1" in the order
The operations required to set the control unit for the values and
number come from the factory with integrated fillinglevel
functions in line with the vehicles' use can be found in the
monitoring that is always active and does not have to be
operating instructions included with the pump unit.
programmed
Function (standard "TIMER" function without monitoring) When the minimal filling level is reached, a fault display is shown
The lubrication periods are repeated on a cyclic basis at the rate (terminal "SL2" is constantly on) and the functional sequence is
of the selected interval (tPA or cPA). The pump running time interrupted. The "FLL" fault code (Fault LowLevel) can be
during a lubrication routine corresponds to the time in minutes invoked by pressing a button on the control panel.
set on the control panel as tCO (contact time).
Clearing a fault message
The intervals as well as the pump running times are executed only
No signal change at ZDS input this fault signal can be cleared
when the power is on (terminals 15 and 31 connected to 12 VDC
while the power is on by pressing pushbutton DK.
or 24 VDC, depending on the unit). If the power is switched off
(interruption of the voltage to terminal 15), the currently running Filling level fault this fault signal can be cleared when the power
residual time is stored and continued after the power is switched is on after the reservoir has been filled by pressing pushbutton
on again. DK.
If the monitoring function "CS" is programmed (only for Elapsedhours counter

centralized lubrication systems with cycle switches), the cycle
The control unit comes with a builtin elapsedhours counter
switch mounted on a progressive feeder is queried for the
which adds up the time in which power is applied to the control
emittance of a signal while the pump is running. At least one
unit. The memory cannot be changed. The stored values can be
signal change (either ON>OFF or OFF>ON) is expected from the
called up on the control panel and viewed.
control routine at terminal ZDS in the cable harness in order for a
new interval to start at the end of the pump's running time and for Faulthours memory
the sequence of functions to continue normally. If this signal fails The control unit comes with a faulthours memory that adds up
to materialize during the preset pump running time (tCO), a the time in which the control unit was operated with a pending
monitoring program (block mode) is started at the end of that fault signal. The memory cannot be changed. The stored values
period. In this program routine the pump unit is additionally can be called up on the control panel and viewed.
switched on at specially defined intervals up to a maximum of
two times and the cycle
MiniPump Units , group KFA/KFAS
Pumps belonging to the KFA(S) series come with a maximum of

2 outlet ports for the connection of 2 independent lube circuits.
A separate pump element is required for each outlet.
Three pump elements with different delivery rates are available so
that the volume of grease can be adjusted to the needs of the
individual circuits. That makes sure every lube point is supplied
with an adequate amount of grease in each lubrication cycle.
Piston pump Reservoir capacity

Order No. (liters) Grease filling
KFA1 1 via conical head nipple
KFAS1 (incl. control system) 1 via toppingup pump
A “W” has to be appended to the order No. for pump units with filling
level monitoring, order example: KFAS1W.
Pump elements Delivery rate 1)

Order No. (ccm/min)
KFA1.U1 2.0 KFAS1
KFA1.U2 1.5
KFA1.U3 1.0
Control is provided by an integral IG502I control and monitoring
The following has to be appended to the pump's order number: unit; it can be operated in a time or load (pulse) dependent
operating voltage, order No. for the pump elements. mode, and with or without monitoring (page 19).
Order example: KFAS1, 12 V DC with KFA1.U2, KFA1.U3 The control system provides the following advantages:
1
G Nonvolatile memory with PINcode protection
) The indicated rates refer to the delivery of NLGI grade 2 grease at an
operating temperature of 20°C and a back pressure of 50 bars. G Storage of residual interval and lubricating cycle
Temperatures and pressures that deviate from these figures lead to G Storage of fault signals (diagnosis memory)
different delivery rates. The indicated values must be taken as a basis in G Data save in event of a power failure
the design of a centralized lubrication system. G Connection for external pushbutton
G Connection for inductive cycle switch
Technical Data G Interval and contact times can be set independent
of each other, even with monitored systems
Unit G Electrical connections easy via 7pole plug connector
operating voltage . . . . . . . . . . . . . . . . . . . . . . 12 V DC / 24 V DC Cable harness please order separately (page 21 and 35).
(please indicate when ordering)
(230 V AC design is possible) Safety valves page 45.
Mode/ON time . . . . . . . . . . . . . . . . . . . . . . . . S3/20% 50 min.
Pay attention to interval and contact time when setting!
Max. runtime 10 min., interval time = 4 x runtime
max. back pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 bars
permissible operating temperature . . . . . . . . . – 25 °C to + 75 °C
reservoir capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 liter
DIN 40050 enclosure, T9 . . . . . . . . . . . . . . . . . . . . . . . . IP 6K9K
max. number of outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
weight (filled with grease) . . . . . . . . . . . . . . . . . . . approx. 3.8 kg
lubricant . . . . . . . . . . . . . . . . . . . . . . grease up to NLGI grade 2
flow pressure up to max. 700 mbars
Compliant with the legal requirements of EC directives:

– 72/245/EEC, version 95/54 EC
– 89/336/EEC
KFA1
without integral control system
transparent
reservoir
4pole circular connector

Connection for
cable harness
Conical head nipple

M10 x1 (DIN 71 412)
KFAS1
with integral control system
See above for missing dimensions and data.
Conical head nipple Operating and 7pole circular connector

M10 x1 (DIN 71 412) display panel Connection for
cable harness
Pin allocation KFA1 Pin allocation KFAS1, KFAS1W
Cable harness 997000820 (not included in delivery) Cable harness 997000630 (not included in delivery)
Pin No. Function Core color Pin No. Function Core color
1 15 plus potential red/black 1 31 minus potential brown

2 31 minus potential brown 2 15 plus potential red/black
3 DK manual lubrication blue
Dimensions in mm
4 SL2 indicator light, ext pink

5 ZDS+ cycle switch, +output black
6 ZDS cycle switch, input black
7 SL1 status display light purple/green
Progressive feeders, groups VPM, VPKM
In the case of systems for NLGI grade 2 grease the lubricant is The delivery rate in ccm and length of the cycle (pump running
distributed by way of progressive feeders. time) determine the absolute quantity fed to the individual lubri
Progressive feeders are available for use on commercial vehicles cation points. The pistons of the progressive feeders execute one
in three groups that differ not only in size but also in design. or more strokes in this connection.
A sectiontype progressive feeder consists of at least three Important!

sections to a maximum of ten. In each feeder section there is one Progressivefeeder outlets that are not required must not be
piston for the apportioning and delivery of the lubricant. The plugged. Instead, these outlets must either be combined with an
piston diameter and piston path determine the delivery rate per adjacent outlet, i.e. fed to a lubrication point, or connected to the
stroke. Each piston has two tasks, first delivering and second pump via a return line.
controlling, i.e. it can deliver its lubricant only after the preceding
When monitored systems are involved, one feeder section must
one has discharged its lubricant. This makes it relatively simple to
be provided with a cycle switch. In the case of sectiontype
monitor lubricant delivery. It is sufficient to monitor only the
feeders this cycle switch has to installed on a PS section or
motion of the piston in one single section to be sure that the
ordered together with the progressive feeder, cf. page 25.
progressive feeder is still working.
Later installation of a cycle switch is possible only on PS
The lubricant quantity supplied by the pump is apportioned In the sections.
progressive feeder to the individual lubrication points in keeping
with the metered quantity of the individual sections.
Function
left / behind
left / before
left / behind
left / before
lubricant lubricant
inlet inlet
right / behind
right / behind
right / before
right / before
Fig. 1 Fig. 2
In Fig. 1 piston side 4 is pressurized by the pump, piston side 1 In Fig. 2 piston side 5 is pressurized and piston side 2 delivers the
has delivered lubricant to outlet 1a. The connection between the lubricant via outlet 2a. Piston side 6 is the next to be pressurized,
main line and piston side 5 has become free due to the stroke of etc.
piston 1/4.
Progressive feeders, group VPM
In the case of this group the feeder sections have two outlets on A later combination of two outlets is only possible with a
each side, one each on the side and one on top, but only one crossporting bar that is screwed into the upper alternative outlets.
may be used. The second outlet must always be kept closed. Any odd number of outlets can be achieved with the help of
These feeders are supplied with a builtin check valve. Ssections without additional crossporting bars.
Operating pressure: 10 bars min. / 250 bars max.
Screw plug incl Oring 466431001

If “outlet on top”,
screw top plug in on the side
lubricant
outlets
¬
lubricant
inlet
inlet section end section
feeder sections
Straight connectors
Number of Number of for inlet M14x1.5: for 6 mm diam. tube, order No. 406413
Order No. feeder sections possible outlets L1 1) L2
for 8 mm diam. tube, order No. 408413
VPM3 3 6 84 98 for 10 mm diam. tube, order No. 410403
VPM4 4 8 104 118 for outlets M10x1: for 4 mm diam. tube, order No. 404006K
VPM7 7 14 164 178
plugin connector for 6 mm diam. tube, order No. 451006518VS
VPM8 8 16 184 198
or corresponding plugin connectors, see page 30
VPM9 9 18 204 218
VPM10 10 20 224 238 1) The spacing between holes for attachment of the feeders can deviate
from the indicated dimensions due to the individual tolerances of the
Apportionment feeder sections.
Selection of feeder sections for the desired lubricant quantity It is therefore advisable to drill the attachment holes on the mounting
surface.
Amount per cycle Number of Designation
and outlet (ccm) outlets of sections
Crossporting bar
0.05 2 1T
0.14 2 2T
0.19 2 3T The crossporting bar is used to combine the lubricant outputs of
0.25 2 4T two adjacent feeder sections via the alternative outlets on top of
0.3 2 5T the feeder.
0.35 2 6T
0.1 1 1S *
0.28 1 2S * Crossporting bar
0.38 1 3S *
0.5 1 4S *
Dimensions in mm
0.6 1 5S *
0.7 1 6S *
All PS sections can be outfitted with a cycle switch. Order No. VPC
*) The two outlets of one feeder section are combined here. Model: complete with banjo bolts and washers.
Progressive feeders, group VPKM
This group has only one outlet on each side of the section and is
not equipped with builtin check valves.
Adjacent outlets on one side can be combined by screwing out the
plugs installed as a standard feature (see page 25 for examples).
Operating pressure: 5 bars min. / 250 bars max.
lubricant outlets
¬
lubricant
inlet
inlet section end section
feeder sections
Number of Number of
Order No. feeder sections possible outlets L1 1) L2
VPKM3 ) 2 3 6 66.5 79.5
VPKM4 4 8 82.5 95.5
VPKM5 5 10 98.5 111.5
VPKM6 6 12 114.5 127.5
VPKM7 7 14 130.5 143.5
VPKM8 8 16 146.5 159.5
VPKM9 9 18 162.5 175.5
VPKM10 10 20 178.5 191.5
Straight connectors
Apportionment
Selection of feeder sections for the desired lubricant quantity.
for inlet M10x1: for 6 mm diam. tube, order No. 406423
Amount per cycle Number of Designation for 8 mm diam. tube, order No. 441008511
and outlet (ccm) outlets of sections
0.04 2 05 T for outlets M10x1: for 4 mm diam. tube, order No. 404006K
0.08 2 1T for 6 mm diam. tube, order No. 406423
0.14 2 2T
0.18 2 3T
0.08 1 05 S plugin connector for 6 mm diam. tube, order No. 451006518VS
0.16 1 1S or corresponding plugin connectors, see page 30
0.28 1 2S
0.36 1 3S
The order No. of the feeder must be supplemented with the 1

section designations. ) The spacing between holes for attachment of the feeders can deviate
from the indicated dimensions due to the individual tolerances of the
Example of an order for 1 respective 1T, 2T and 3T section feeder sections.
starting from the inlet section: It is therefore advisable to drill the attachment holes on the mounting
VPKM31T2T3T surface.
2
) This progressive feeder must in principle be used only with check
Ssections only have to be used in this group when an odd number of
outlets are called for. valves.
Progressive feeders, group VPKM
Examples showing the combination of several adjacent outlets.
quantity 5 and 6 quantity 9 and 10 quantity 3, 7 and 8

combined combined combined
inlet
section end section
lubricant
inlet
screw plug incl. Oring 466431001

plug 917006101
(hexagon socket SW 3) quantity 2 and 4 quantity 2 and 6
combined combined
Two adjacent outlets are combined from the end section in The outlets of one whole side of a feeder can be combined in this
the direction of the inlet section, namely by screwing the way provided there is no Ssection between them. The Ssection
917006101 plug out of the respective outlet closest to the end terminates a group. A new group can then be formed again
section and closing the outlet hole with a screw plug 1). The behind the Ssection.
lubricant quantity of both outlets is then discharged from the If it later turns out that the lubricant quantities of two adjacent
adjacent outlet in the direction of the inlet section. Please note! outlets have to be split up again, e.g. because a lubrication point
The feeder section behind the inlet section must not be has been added, this is possible without further ado. In that case,
closed! it is only necessary to screw in a 917006101 plug again and
Important! connect the hitherto closed outlet to the new lubrication point.
Always see to it that the 917006101 plug is removed before
1) Screw plug incl. Oring, order No. 466431001
the screw plug is screwed in, as otherwise the feeder will be
blocked.
Groups VPM, VPKM Technical data for cycle switch
Progressive feeder with cycle switch Max. operating pressure . . . . . . . . . . . . . . . . . . . . . . . . 350 bars
Operating voltage . . . . . . . . . . . . . . . . . . . . . . . . . 10 to 36 V DC
When a cycle switch is screwed into the piston bore of the Permissible current loading . . . . . . . . . . . . . . . . . . 100 mA max.
progressive feeder it is possible to check the piston's motion and Residual current/power consumption . . . . . . . . . . . . . . ≤ 0.8 mA
thus monitor the feeder's functioning. Type of enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 67
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NC contact
In this case a proximity switch is screwed directly into the
pressure chamber of the piston bore, where it is actuated by the Wiring diagram
correspondingly shaped piston in the PS section. Another
advantage of this setup is the fact that there is no need to seal
moving parts. The switch is screwed into the rear piston bore on
the right, as viewed from the inlet.
Order example for a feeder belonging to the VPKM group:
VPKM305T3S2TPS installed with 177300092, on the
right.
Please note:
cycle switches can be installed only on PS sections at a later date.
When retrofitting a cycle switch, always use the special associated feeder
section! All feeder sections are available with cycle switches.
Dimensions in mm
Cable with screwed plug straight, length 5 m, order No. 179990600 Order No. Group d1 L L1 L2 SW
length 10 m, order No. 179990603
177300091 VPM M12x1 61 38 7.5 17
Cable with screwed plug 90° angled, length 5 m, order No. 179990601 177300092 VPKM M10x1 59.5 36 6 14
Progressive feeder, group VPBM
Features:
G Blocktype design, smallest feeder group, used mainly for

greaselubricated machines and equipment.
G Uniform metering: 0.13 ccm.
G Two outlets opposite each other can be connected at a
later date by screwing out the plug in the outlet on the right
(outlet ports on top as viewed from the lubricant inlet) and
closing one of the two outlets.
G Two or more adjacent outlets are combined with external
VPBM3
crossporting bars. shown with
outlet ports on top
G Without builtin check valves.
G Without alternative outlets.
operating pressure: 5 bars min. / 400 bars max.
¬ lubricant
inlet
lubricant
outlets
Straight
connectors
for inlet M10x1:

for outlets M10x1:
for 4 mm diam. tube, order No. 404006K
plugin connector for 6 mm diam. tube,
order No. 451006518VS
plug 917006101 or corresponding plugin connectors,
(hexagon socket SW 3) see page 30
Function diagram
screw plug incl. Oring
466431001
Number of Number of L
Order No. outlet pairs (pistons) maximum outlets (mm)
VPBM3 1) 3 6 60
VPBM4 4 8 75
VPBM5 5 10 90
VPBM6 6 12 105 ¬
VPBM7 7 14 120
lubricant
VPBM8 8 16 135 inlet
VPBM9 9 18 150
VPBM10 10 20 165
1
) This progressive feeder must in principle be used only with check
valve VPKMRVS4.
plug 917006101
(hexagon socket SW 3)
Prosgressive feeder, group VPBM
Cycle switch for VPBM

in order to monitor the stroke of the piston.
This switch can be screwed into any cylinder bore since it is
actuated directly by the piston.
The cycle switch can be ordered separately for later
installation or complete with feeder.
Cycle switch: Order No. 177300096 Wiring diagram
Progressive feeder with cycle switch:

Order example: VPBM3 mounted with 177300096, right
The cycle switch is then installed in the rear, righthand bore of 177300096
the feeder as viewed from the inlet.

See page 25 for technical data.
Cable with screwed plug straight, length 5 m, order No. 179990600

length 10 m, order No. 179990603
Cable with screwed plug 90° angled, length 5 m, order No. 179990601
VPBMC3
Crossporting bars for the connection of adjacent outlets
Number of Order No. Order No.

outlets to be of complete crossporting of complete crossporting
connected bar including banjo bolts and bar including banjo bolts and
adapter for 6 mm diam. tube adapter for 6 mm diam. tube
and check valve
2 VPBMC2 VPBMC
3 VPBMC3 –
4 VPBMC4 –
VPBMC
Check valve VPKMRVS4

for direct installation in a feeder outlet.
Order No. VPKMRVS4 6 mm diam tube connector
for plugin connector
Order No. VPKMRVVS 6 mm diam tube connector

VPKMRVVS direction of flow ¬
f. tube ø6
Dimensions in mm
tap.
Piston pump with block feeder PFVPBM., manually operated
The piston pumps with a block feeder are used on farm machinery, Pay attention to cleanliness when changing cartridges, and
small stackers and construction machinery as well as motor proceed as follows:
vehicle superstructures. 1. Open the toggletype fastener
The piston pump has 6 to 12 lubricant outlets depending on the 2. Unscrew the gun tube
block feeder. 2 ccm of lubricant are delivered to the feeder with 3. Pull piston rod out to the stop
every stroke of the lever.
4. Change the cartridge
Also available without block feeder with only one M1 0 x 1 outlet 5. Screw in the gun tube
on the front (order No. 169000146).
6. Close the toggletype fastener
The level of the lubricant in the cartridge can be checked by 7. Loosen the lock, push in the piston rod up to the stop
pulling out the cartridge until distinct resistance is felt. When the
8. Actuate the vent valve until grease emerges
cartridge is full the piston rod can be pulled out approx. 415 mm.
Vogel order No. of the cartridge: FK042
~ 400 when pump actuated

piston rod
when cartridge replaced
end of gun tube
vent valve lock

marked with
order No.
Technical data
with block Number of Dimensions (mm)
Order No. feeder 1) outlets L1 L2 lubricant . . . . . . . . . . . . . . . . . . . . . . grease up to NLGI grade 2
PFVPBM32 VPBM3 6 60 461 reservoir capacity . . . . . . . . . . . . . . . 450 ccm in 400 g cartridge
PFVPBM42 VPBM4 8 75 476 G or W DIN 1284
Dimensions in mm
PFVPBM52 VPBM5 10 90 491 temperature range . . . . . . . . . . . . . . . . . . . . . . . . – 25 to + 80 °C

PFVPBM62 VPBM6 12 105 506 mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . any position
169000146 – 1 – 396 delivery rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ccm per stroke
1
) cf. page 26 max. back pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 bars
Lubricating aid with metering distributor – ECONOLUBE
A prefabricated kit for 4 to 10 lube points, ECONOLUBE can be

put to universal use or to use in combination with other units –
regardless of the type of vehicle.
Extremely easy to install and service!
With ECONOLUBE your fleet is lubricated in the twinkling of an

eye – simple, clean and fast!
G Easy to install yourself due to prefabricated kit with quick
connectors on the lube port!
G No lube point is overlooked!
G And none of your valuable shop pits are tied up!
Function 186096.03
The delivered quantity of

lubricant is distributed evenly
Practical example,
to every lube point via a
king pin:
metering distributor.
usually 4
lube points
Flexible thanks to expandable modular design!
ECONOLUBE
is a modular system that can
be expanded with a compact
unit at any later date to form a
fully automatic centralized
lubrication system!
Practical example,
fifthwell support plate:
usually 6
lube points
ECONOLUBE lubricating aid
Number of Kit
lube points Order No. *)
4 186094.03
5 186095.03
6 186096.03
7 186097.03
8 186098.03
9 186099.03
10 186100.03
*) Complete with lines, fittings and distributors.

Fittings and auxiliary equipment (see brochure 10103US for further fittings and accessories)
Plugin connectors, detachable Check valve
f. tube ø6
tap.
tube diam. Order No. Opening pressure [bars]
Adapters
6 VPKMRVVS 3 +2
tube diam. Order No. d1 L1 L2
6 451006468VS M 6 tap. 5.5 30

6 451006498VS M 8x1 tap. 5.5 29.5
6 451006518VS M 10x1 tap. 5.5 27 Tubetotube connector, detachable
6 406423WVS R 1/8 tap. 6.5 28.5
f. tube ø 6
f. tube ø 6
tube diam. Order No.
6 406426VS
Banjo fittings
Tube cutter
tube diam. Order No. d1 L SW
with formation of claw groove for 6 mm diam.
quick tube connectors
6 455546048VS M 6 tap. 20 10
6 455529068VS M 8x1 tap. 20 10
6 455531068VS M 10x1 tap. 20.5 12
Elbows
tube diam. Order No. d1 L1 L2 Order No. 169000337
6 453006468VS M 6 tap. 6 15 Cutting wheel

6 506508VS M 8x1 tap. 6.5 14 BestellNr. 844330006
6 506510VS M 10x1 tap. 6 14
6 506511VS R 1/8 tap. 8.5 16.5
Protective cap for quick connectors, 6 mm diam. tubing,

order No. 898110082
Fittings and auxiliary equipment
Progressive feeder systems for greases of NLGI grades 1 and 2

require fittings for higher pressures. Straight bulkhead connectors
The cutting sleeve screw unions conform to the Lseries, with the
max. wall thickness
exception of the small and compact fittings marked with an 16 mm
asterisk. The LLseries applies in that case.
Male connectors
D (outer tube diam.) Order Nor. d1

D (outer tube diam.) Order No. d1
6 406416 M12x1.5
6 406443 * M 6 tap.
8 406416 M 14x1.5
6 406433 M 8x1 tap.
6 406423 * M 10x1 tap. 10 410416 M16x1.5
6 VPKMRVS4 1) M 10x1 tap.
6 406403 M 10x1
6 406413 M 14x1.5
6 406423W * R 1/8 tap.
6 406446 M 6 tap. short
Elbow bulkhead connectors
6 406513W R 1/4 tap. max. wall thickness
8 441008511 * M 10x1 tap. 16 mm
8 408423W * R 1/8 tap.
8 408403W G 1/4 A
8 406413W G 3/8 A
8 408453W G 1/2 A
10 410443 M 10x1 tap.
10 410403 M 14x1.5
10 410403W G 1/4 A
1) with check valve
Elbow screwin connectors

6 406409 M 12x1.5
8 408409 M 14x1.5
10 410409 M 16x1.5
*)
D (outer tube diam.) Order No. d1 Teepieces

6 406445 * M 6 tap.
6 406435 * M 8x1 tap.
6 406425 * M 10x1 tap.
6 406455W * R 1/8 tap.
6 406415W R 1/4 tap.
8 408425W R 1/8 tap.
8 408405W R 1/4 tap.
10 410405 M 14x1.5 tap.
Straight connectors
D (outer tube diam.) Order No.
6 406407
8 408407
10 410407
adjustable
D (outer tube diam.) Order No.
6 443406061 L series
Dimensions in mm
6 406426 *
6 443406351 S series
6 406406
8 408408 8 445808351
10 410410 10 443410101
Steel parts, galvanized surface

*) especially small and compact
Elbow connectors Elbows
for outer tube diam. Oder No. Order No. d

10 410404 406145K M 8x1 tap.
406045K M 10x1 tap.
Elbow Connectors, adjustable Material: steel, galvanized surface
for outer tube diam. d 1 Order No. d sw
6 443306341 M 12x1.5 14
8 443308351 M 14x1.5 17 Order No. d
10 443310372 M 16x1.5 19 406089K M 8x1 tap.
406090K M 10x1 tap.
Material: steel, galvanized surface
Cutting sleeves
D (outer tube diam.) Order No. Banjo fittings, freely movable
6 406301 washer
6 406331 *)
8 408301
10 410301
*) For the “especially small” fittings

marked thus * on page 31.
banjo union
banjo bolt
Plug
D (outer tube diam.) Order No. d1 for outer tube diam. Order No. d1
6 430706001 M 12x1.5 4 405549049 M 8x1 tap.
10 430710001 M 16x1.5 4 405551049 M 10x1 tap.
Swing angle: 360°

Frequency: approx. 1 movement/min at max. swing angle
1
) Port tapped for solderless tube connection
Union nuts
6 406302 M 12x1.5
6 406332 *) M 10x1
8 408302 M 14x1.5
10 410302 M 16x1.5

*) For the “especially small” fittings
marked thus * on page 31.
Screw unions for steel and plastic tubing

(use reinforcing socket for plastic tubing)
socket union
tapered sleeve
tapped port
reinforcing socket
(for plastic tubing)
Reinforcing
socket Tapered
for plastic tubing sleeves Socket unions
for outer
Assembly
tube diam. Order No. Order No. Order No. d1
Slide socket union and tapered sleeve onto end of the tube.
4 404603 404611 404612MS M 8x1 In the case of plastic tubing, first insert the reinforcing
6x1.25 406613 406611 406612MS M 10x1 socket. Insert end of tube into tapped port up to the stop.
First tighten the socket union fingertight and then turn it
Material: brass another 11/2 turns.
Adapters with respective washers

1)
for outer Adapter Washer

tube diam. Order No. d1 d2 l1 l2 sw Order No. Material
4 404044 *) M 8x1 M 8x1 46 6 11 DIN7603A8x11.5CU Adapters:

4 404004 M 8x1 M 8x1 24 14 11 DIN7603A8x11.5CU steel, galvanized surface
4 404005 M 8x1 M 8x1 32 22 11 DIN7603A8x11.5CU Washers: copper
4 404006 M 10x1 M 8x1 18 7.5 14 504019 Please note!
4 404164 M 14x1.5 M 8x1 18 9 17 DIN7603A14x18CU Order washers separately!
6 406004 M 10x1 M 10x1 18 7.5 14 504019
6 406166 M 16x1.5 M 10x1 19 9 19 DIN7603A16x20CU
1
) Ports tapped for solderless tube
6 406054 G 1/4 A M 10x1 20 10 17 508108
connection
8 408004 M 10x1 M 14x1.5 28 7.5 17 504019
*) extra long
8 408005 M 16x1.5 M 14x1.5 22 9 19 DIN7603A16x20CU
8 301020 G 1/4 A M 14x1.5 23 10 17 508108
Adapters with tapered thread for screwing into lubrication ports without sealing face
for outer Adapters with tapered threads are
tube diam. Order No. d1 d2 L1 L2 sw used without washers, since
tapered threads are selfsealing.
4 404662K M 6 tap. M 8x11) 19 5 11
Therefore, the ports do not have to
4 404663K M 6 tap. M 8x11) 20 6 11 be provided with sealing faces.
4 404673K M 6x0.75 tap. M 8x11) 20 6 11
1) 4 404047K M 7 tap. M 8x11) 20 6 11 Material:
4 404003K M 8x1 tap. M 8x11) 17 7.4 11 steel, galvanized surface
4 404045 M 8x1 tap. M 8x11) 62.5 7.4 11
4 404006K M 10x1 tap. M 8x11) 16 7.4 11
4 401004512 M 10x1 tap. M 8x1 25 7.4 11
4 404050 *) M 8x11) 18 5.2 11
4 853460000 *) M 8x11) 46 5.2 11
4 404040K R 1/8 tap. M 8x11) 16 6 11
1) Ports tapped for solderless tube
4 404040KUS 1/8 NPTF M 8x1 20 6.7 11
2) connection
4 404054K R 1/4 tap. M 8x11) 14 9 14
2) Tapered thread according to DIN 158,
4 404072 1/428 UNF M 8x1 20 5.6 11
tapered, short, or as per DIN 2999
4 401004903 1/4 BSF M 8x1 20 5 11
*) Selfforming thread for 7.6 mm diam.
Dimensions in mm
4 401004904 3/16 BSF M 8x1 18 5 11 borehole

6 406004KS2 M 10x1 tap. M 10x1 18 7 13
6 456004KS2 R 1/8 tap. M 10x1 18 6 13
6 406004K M 10x1 tap. M 10x11) 23 7.4 14
6 406035K M 10x1 tap. M 10x1 40 8 14
Elbows with tapered threads Connectors

for screwing into lubrication ports without sealing face.
Elbows with tapered threads are used without washers, since

tapered threads are selfsealing. Therefore, the ports do not have
to be provided with sealing faces.
for outer
tube diam.Order No. d1 d 2 1) d 3 1) L1 L2 sw
4 404008 M 14x1.5 M 8x1 M 8x1 27 19 17

4 404009 2) M 14x1.5 M 8x1 M 8x1 38 30 17
Material; steel, galvanized surface
1
) Ports tapped for solderless tube connection
2
) especially long connector for double chassis
for outer
tube diam. Order No. d1
4 504200K M 6 tap.
4 504201K M 8x1 tap.
4 504202K M 10x1 tap.
Material: brass
for outer
4 504103
Material: brass
tap. 2)
for outer
4 504211K
Material: brass
for outer
6 DAR506
Material: aluminum
Double connector
Selfforming thread for

7.6 mm diam. borehole
for outer
4 504050
Material: steel, galvanized surface for outer

1
4 DAR524
) Ports tapped for solderless tube connection
2) Tapered thread to DIN 158, short Material: steel, galvanized surface
Rubber grommet Toggle switch
Switching capacity . . . . 2 A / 250 V AC/DC

Type of switch . . . . . . . oneway switch
Order No. 898210119

Material: soft PVC, black
Stranded wire Order No. 981900031

Please indicate length when ordering. Order No. 177100057
Description: Material: thermosetting plastic, black
Core insulation: 1 brown
Outer ø: 6.1+ 0.2 mm 1 blacklilac
Cable code: LIYYÖ 2 x 1.5 mm 2 heavily powdered
Sheath: black RAL 9005 Core material: bare copper Label for toggle switch
full encapsulation, Core structure: 30 x 0.25
oilproof
EIN
28
Cable harness Connection
AUS
for systems with group terminals for
the control unit
KFG piston pumps
IG502E 16
Order No. 951210222

Material: aluminum
housing for
A.M.P. tabs
flat tab
receptacles
(supplied detached) Cable harness
for systems with KFGS/KFAS piston pumps
indicator light
pink, 2.5 m
(if needed)
pushbutton or
machine contact
blue, 2 m
terminal connector
(supplied detached)
ignition
red/black, 2 m
ground brown, 2 m
Pin allocation (7 conductors)
Pin No. Function Core color
1 – 31 brown
2 + 15 red/black
motor 3 DK blue
blacklilac/brown, 9 m
doublesheathed 4 SL2 pink
5 ZDS+ black
6 ZDS black
7 SL1 lilac/green
cycle switch
grey and black, 5 m
(cable is part of the cycle switch) Order No. Cable length
L (m)
997000630 12
Dimensions in mm
7 conductors
997000650 16
Order No. 997000185 997000760 8 3 conductors
Illuminated pushbutton Indicator light fitted with filament lamp

round Tab 6.3x0.8
Flachstecker 6,3x0,8 SW22
Tab connector P 3
M17x1.5
2.8 x 0.8 mm
▼
Installed diam.
20.3 mm
26.5
N 4
~36.5
Order No. Pushbutton Voltage Power Order No. Face Voltage Power
177100062 green P66.60GRUEN green

max. 24 V 2W P66.60ROT red 12 or 24 V 2W
177100065 yellow
P66.60GELB yellow
Filament lamp (please order separately)
179100043 12 or 24 V 2W Spare filament lamp
Please indicate 12 V or 24 V voltage when ordering. P66.62 12 or 24 V 2W

Please indicate 12 V or 24 V voltage when ordering.
cornered
Installation opening
P 3
Nameplate
▼
G
VO EL
N 4
NG
ZE NT
RU
R
AL E
SC HMI
Order No. Voltage Order No.

760048 (for indicator light P66.60)
177100063 24 V
951120025 (for illuminated pushbutton 177100062/065)
177100064 12 V
Material: PVC and thermoplastic, acid and baseresistant, 0.5 mm thick
Control light Screw plug for cycle switch, 4pole type

for illuminated pushbutton, cornered
Max. operating voltage . . . . . . . . . . . 0 to 30 V AC/DC
P Max. operating current . . . . . . . . . . . . 3 A
Temperature range . . . . . . . . . . . . . . . – 40 to + 85 °C
M12x1 36 19.5 Contact assignments
1 (+) BN brown
2 WH white
N 3 BL blue
4 (–) BK black
54
M12x1
29
without cable
Order No. Pushbutton Voltage
19.5 Order No. Version
179100078+924 green 24 V
179990371 straight
179100088+912 yellow 12 V 179990372 angled
Max. operating voltage . . . . . . . . . . . 10 to 30 V AC/DC

Max. operating current . . . . . . . . . . . 4 A
Temperature range . . . . . . . . . . . . . . – 25 to + 90 °C
M12x1 27 15
Symbol insert Contact assignments
°
1 (+) BN brown
45
Centralized lubrication 2 WH white

3 BL blue
42
M12x1
31
4 (–) BK black
"L"
for illuminated pushbutton 177100063 / 064 and

"L"
control light 179100078 /088

15 with 4core cable
Order No. Pushbutton
Order No. Version Length (m)
951110991 yellow 179990600 straight 5
951110992 green 179990601 angled 5
179990603 straight 10
Fixing bolts Lock washers
Hexagonal head bolts

Order No. L b k sw e
DIN933M6x208.8 20 20 4 10 11.1 Order No. for bolt d1 d2 s h

DIN933M6x258.8 25 25 4 10 11.1
650060 M6 6.4 10 0.7 0.9
DIN931M6x308.8 30 18 4 10 11.1
650080 M8 8.4 13 0.8 1.2
DIN933M6x358.8 35 35 4 10 11.1
650140 M 14 15 22 1.2 1.8
DIN931M6x408.8 40 18 4 10 11.1
650160 M 16 17 24 1.3 1.9
DIN933M6x458.8 45 45 4 10 11.1
650200 M 20 21 30 1.5 2.2
DIN931M6x558.8 55 18 4 10 11.1
DIN933M8x258.8 25 25 5.5 13 14.4 Material: spring steel
DIN933M8x358.8 35 35 5.5 13 14.4
Body washers
Selftapping screws
Order No. l d1 d2
Order No. d1 d2 s
DIN7981B4.2x9.5 9.5 4.2 8.2
DIN7981BZ4.8x9.5 9.5 4.8 9.5 821400006 6.6 28 2
DIN7981BZ4.8x13 13 4.8 9.5 821400010 8.4 30 1.5
Material: steel, galvanized surface Material: steel, galvanized surface
Nuts Screw plugs

and respective flat washers
Screw plugs Flat washers

Order No. d1 Order No.
Order No. d1 m sw e 404011 M 8x1 DIN7603A8x11.5CU
406011 M 10x1.5 504019
DIN934M68 M6 5 10 11.5
408011 M 14x1.5 DIN7603A14x18CU
DIN934M88 M8 6.5 13 14.4
DIN936M14x1.55 M 14x1.5 8 22 25.4 Material: steel, galvanized surface Material: copper
DIN936M16x1.55 M 16x1.5 8 24 27.7 Please note!
DIN936M20x1.55 M 20x1.5 9 30 34.6 Order flat washers
separately!
Dimensions in mm
Hoses for selfinstallation
for main lines tube diam. 6 (NW 4) (connection: pump – feeder)

and secondary lines (connection: feeder – lubrication point)
*) Take length of engaged thread into account twice when determining the length of the hose.
Designation Order No. L (mm) a (mm) b (mm)
➀ Highpressure hose, max. length supplied 50 m 982750091

Highpressure hose, max. length supplied 50 m 982750091+AF2
filled with NLGIKl. 2 grease
Highpressure hose, max. length supplied 50 m 982750092+AF2
steelsheathed
(associated clip, order No. 941514101)
➁ Sleeve 853540010
➂ Tube stub, straight 853370002 20

853380002 30
853390002 66
with claw groove for plugin connector 853370002VS 20
853380002VS 30
Tube stub, 45° angle 853380004 2

with claw groove for plugin connector 853380004VS 6
Tube stub, 90° angle 853380003 2 21
853390003 13 47
853390004 13 36
with claw groove for plugin connector 853380003VS 2 21
Technical data Materials:

Hose: hose : inner lining . . . . . . . . . unplasticized polyester
rupture pressure . . . . . . . . . . 800 bars inner layer . . . . . . . . . . braided synthetic fibers
min. bending radius . . . . . . . . 35 mm outer cover . . . . . . . . . weatherproof polyurethane
sleeve, tube stub: . . . . . . . . . steel, galvanized
Hoses for selfinstallation
for main lines for tube diam. 8 (NW 6) (connection: pump – feeder)
and secondary lines (connection: feeder – lubrication point)
Designation Order No. L (mm)

Highpressure hose, max. length supplied 50 m 982750111
➀ Highpressure hose, max. length supplied 50 m 982750111+AF2
filled with NLGI grade 2 grease
➁ Sleeve 406808005
➂ Tube stub, straight 406708005

Hose: hose : inner lining . . . . . . . . . unplasticized polyamide
rupture pressure . . . . . . . . . . 840 bars inner layer . . . . . . . . . . braided synthetic fibers
min. bending radius . . . . . . . . 50 mm outer cover . . . . . . . . . weatherproof polyurethane
sleeve, tube stub: . . . . . . . . . steel, galvanized
for main lines for tube diam. 10 (NW 8) (connection: pump – feeder)
Designation Order No.

Highpressure (max. length supplied 100 m) WVN71110
➀ Highpressure (max. length supplied. 50 m) WVN71110+AF2
filled with NLGI grade 2 grease
➁ Sleeve 406810002
➂ Tube stub 406710002

Hose: hose : inner lining . . . . . . . . . Perbunan
rupture pressure . . . . . . . . . . 315 bars inner layer . . . . . . . . . . diagonally woven synthetic fibers
min. bending radius . . . . . . . . 55 mm outer cover . . . . . . . . . weatherproof neoprene
Dimensions in mm
sleeve: . . . . . . . . . . . . . . . . . . aluminum alloy

tube stub: . . . . . . . . . . . . . . . steel, galvanized
Tubing
Steel tubing, galvanized
minimum bending radius r
bent with bent with
Order No. da s di mandrel grooved disk
WVRO4x0.7VERZI 4 0.7 2.6 6 –

WVRO6 x0.7VERZI 6 0.7 4.6 22 16
WVRO6x1VERZI 6 1.0 4.0 22 16
WVRO8x0.7VERZI 8 0,7 6,6 42 22
WVRO10x1VERZI 10 1.0 8.0 71 27
Diesel injection pipe
DIN73000A26ST30AL 6 2.0 2.0 22 16
Plastic tubing, WVN715, unplasticized/semirigid as per DIN 73 378

Order No. Code da s di minimum bending radius r
WVN715RO4x0.85+A89 4 0.85 2.3 38

WVN715RO6x1.25+A89 6 1.25 3.5 63
WVN715RO6x1.5 +A89 6 1.5 3.0 65
color: black
Please note! The plastic tubing can also be supplied filled with NLGI grade 2, code AF 5.
see screw unions The respective code and tubing length must be added to the order No.
with reinforcing sockets
for plastic tubing. Order example:
Plastic tubing WVN715RO4x0.85, black color, 5 m long:
Order No. WVN715RO4x0.85+A89x5m
Plastic tubing WVN715RO4x0.85, black color, filled with grease, 8 m long:
Order No. WVN715RO4x0.85+AF5x8m
Hoses socket union

double tapered sleeve
For secondary lines

(connection: feeder lubrication point)
External
L +5 Order No. tube diam. Hose diam. d3
220 734220K
260 734260K
4 8.8 M 8 x1
300 734300K
340 734340K
Complete with socket unions and double tapered sleeves
Material hose oilproof internal and external rubber with braided layer of rayon.
tube ends: steel tubing, ends permanently joined to the hose.
Please note! These hoses must not be used as main lines.
Sleeves
for corrugated hose 982760130
(rated width 10)
Order No.
Corrugated hose 2hole:
Order No. rated width da x s di L 898210047
982760070 4 7 x 1.25 4 up to max. of 100 m *) 3hole:

982760120 8 11.7 x 1.6 8.4 898210075
982760130 10 12.9 x 1.5 10 up to max. of 50 m *)
4hole:
982760160 12 15.7 x 1.7 12.3
898210063
Material: polyamide 6, black color *) please indicate when ordering
Clips Spacer ring lubrication

lines
separating cut
brake
hose
spacer ring
cable
strap
for outer tube diam. D Order No. L number of tubes

4 604001A 9 1 corrugated
4 604002A 9 2 tube
6 606010A 10 1
8 608001A 12 1 Order No. 898210061
Material: mild steel, galvanized surface Material: CR (chloroprene rubber)
Cable strap
rubber profile
Order No. L b
for outer tube diam. D Order No. d b L 898610000 197 4.9
4 941204104 5.2 15 10 898710000 302 4.9
6 941206104 5.2 15 11 898710001 360 7.5
6 941206108 6.4 18.5 14.2 Material: polyamide
8 941208104 6.4 18.5 15.2
9 941209104 5.2 15 12.5
9 941209105 6.4 18.5 15.7 For automatic pincers:
10 941210104 6.4 18.5 16.2
12 941212104 6.4 18.5 17.2
13 941213104 6.4 18.5 17.7
15 941215104 6.4 18.5 18.7
17 941217104 5.2 15 16.5
17 941217105 6.4 18.5 19.7
18 941218101 6.4 18.5 20.1 Order No. 898510002
20 941220104 6.4 18.5 21.2
Material: polyamide
22 941222100 6.4 18.5 22.2
25 941225104 6.4 18.5 23.7
27 941227104 10.2 31 31
Mounting base
selfstick
rubber profile foil
Dimensions in mm
for outer tube diam. D Order No. l l1

9 941309204 12.5 9
17 941317204 16.5 17 Order No. 179990186
Mounting plate Guard ring

for VPM, VPKM, VPBM feeders
Order No. a d d1 h
821730010 20 60 50 20
Order No. 871770006 821750010 10 60 50 40
Material: steel 821950010 13 90 78 40
Material. Steel
Welding flange for connection of grease nipple

Welding plates
for VPKM feeders
8 mm thick
Order No. 871530010

Material: steel
Conical head nipple with valve

Order No. L1 L for feeder
871990083 66.5 85 VPKM3

871990084 82.5 100 VPKM4
tap.
871990073 98.5 117 VPKM5

871990086 114 135 VPKM6
871990087 130.5 150 VPKM7
871990088 146.5 165 VPKM8
871990089 162.5 182 VPKM9
Order No. 996001890
without ø 20 hole
871990065 178.5 199 VPKM10
associated cap, order No. 898210050
Manifold block
Number of
Order No. L L1 L2 threaded holes
871340006 30 – 19.5 1
871340008 30 – 19.5 1 nipple port
871360006 50 20 39.5 2 (drawing)
871360008 50 20 39.5 2 nipple port
871380006 70 40 59.5 3
871390020 210 20 199.5 10
871390023 270 20 200 13
Drilling template for piston pumps Pump fastening plate

for systems with group KFG/KFGS piston pumps
square tube
3 holes imprinted
only
type KFG
Order No. 951130115 Order No.
Material: selfstick paper KFG1.U16 (drawing)
KFG1.U17 without square tube
3 holes imprinted
only
type KFA Order No. h

Order No. 951130148 881290430 240
Material selfstick paper 881490007 280
Drilling template Adapter plate

for progressive feeder, type VPBM
2 holes with 7 mm
diam. imprinted only
Order No. 951130145 Order No. KFG1.45

Material: selfstick paper
Dimensions in mm
Protective helix Antikink coil for highpressure hose
Max. length of 25 m, please indicate when ordering
Order No. Segment width Wall thickness Inside

a s diam. d i
982760061 9 1 4 Order No. L d for hoses

982760121 10 1.5 9 804920010 85 10.6
982760141 16 1.5 11.5 804920011 200 10.6 982750091
982760171 22 2 13 982760132 5000 10.6
Material: polyethylene, black color 982760223 2000 14 982750111
982760220 2000 20 WVN71110
Material: stainless steel
Spiral hose
Pressure gauge
Wall Number of Order No. Indicating ranges

Order No. d1 a thickness bundlable lines
0 to 250 bars
982760102 10.4 10 0.8 6–9 169125000 0 to 3600 psi
982760172 17.4 14 0.8 10 – 16 169140001 0 to 400 bars
982760222 22.7 17 0.9 17 – 21 Mounting position: standing upright.
982760272 28 20 1.0 21 – 28 Please order washer 248610.02
separately.
Marking clip
for secondary lines
marking
Adapter for pressure gauge
Order No. d1
External 301134 M10x1

Order No. Marking line diam. d 301034 M14x1.5
808110010 0
808110011 1
808110012 2
808110013 3
808110014 4 Adapter for pressure gauge with washer
808110015 5 5.9 8.5 7.5
808110016 6
808110017 7 appropriate clip
808110018 8 installation rod Order No. 248610.01
order No. 808110020
808110019 9
808220010 0
808220011 1
808220012 2
f. tube ø10
808220013 3
Order No. 441110163
808220014 4
808220015 5 8.6 11.1 10,5
808220016 6
808220017 7 appropriate clip
808220018 8 installation rod
808220019 9 order No. 808220020
Material: nylon, heatrestistant, selfextinguishing

yellow color
Safety valve Safety valve

without lubricant nipple
f. tube ø 8
Order No. Opening pressure (bars)
161210008 300 ± 20
Order No. tube diam. Opening pressure (bars)
161210012 6
Safety valve with switch
161210016 10 300 ± 20
161210018 8 (Fig.) f. tube ø 6
with lubricant nipple

f. tube ø 6
blue
blue
brown
black brown
black
Rated operating voltage: 1A (220 V AC);

Operating temperature range: – 30 to + 80 °C
Order No. tube diam. Opening pressure (bars) Order No. Opening pressure (bars)
161210 014 6 300 ± 20 169200130 250 ± 20
Material: steel, galvanized surface Material: steel, galvanized surface

Dimensions in mm
Filler socket Coupling plug
12 deep
Order No. 995000705
Respective coupling socket order No. 995001500 Order No. 995001621
Stub for coupling plug

Coupling socket for toppingup port
Order No. 995001622
Order No. 995001500

Respective plug order No. 833370001
Mounting angle bracket for coupling socket
Hose nozzle
Order No. d
857760007 13 Order No. 881430000

857870002 16
Material: brass
Dust cover for stub

Coupling socket with return flow port
Return flow port Main line port
10 deep
8 deep
Order No. 995001620 Order No. 995001623

Brush Brush
4 brushes
bundle 4 mm in diam.
Order No. 992000289 soft Perlon
Screen filter
for systems with NLGI grade 000 to 2 grease
Cleaning tips:
To clean the screen filter first unscrew the size 13 hexagon nut.
Order No. 992000171 horsehair The filter element can then be pulled – without having to loosen
the tubing.
Tube cutter
approx. 40 mm of free space

for changing of filter element
Order No. 169000301 Max. operating Mash opening

pressure width Screen area
Order No. (bars) (mm) (ccm)
Spare cutting wheel 213870 60 0.063 21
Order No. 844300001 213870F 60 0.160 20
Mounting position preferably as shown
Tube bending device

This device can be used to bend tubes with a 6, 8 and 10 mm outside diameter. A special grooved disk is available for every
tube diameter. Thinwalled steel tubes with a 10 mm outside diam. may be slightly flattened at the outer bend, but that is not
essential with regard to strength or reduction of cross section..
Inner bending radius tube 6 mm outside tube diam.: 16 mm

tube 8 mm outside tube diam.: 22 mm
tube 10 mm outside tube diam.: 27 mm
back stop
bending lever
back stop
Tapped holes for

displaceable back
stops in accordance
with tube diameter.
Dimensions in mm
Order No. 248803.20
There is a special grooved disk available for the bending tube with 12 mm o.d., order No. 248803.17
Levertype grease gun

for checking of feeders Pressure gauge
400 bars
in the installed system
Order No. 169000143
f. tube ø 6
Hose line, 2 m long Reducing coupling

with cuttingsleeve screw unions with cuttingsleeve screw union
f. tube ø 6
f. tube ø 6
Order No. 441006347
Reducing coupling
with cuttingsleeve screw union
f. tube ø 10
f. tube ø 6
f. tube ø 6
Dimensions in mm
Order No. 167002001 Order No. 444510062

Notes
WN00 04/2004
Subject to change without notice!
Willy Vogel AG Willy Vogel AG Vogel France SAS

Motzener Strasse 35/37 2. Industriestrasse 4 Rue Robert Amy, B.P. 130
12277 Berlin, Germany 68766 Hockenheim 49404 Saumur cedex
P.O.Box 970444 ·12704 Berlin Germany France
Tel. +49 (0) 30 7 20 02 0 Tel. +49 (0) 62 05 27 0 Tel. +33 (0) 241 404 200
Fax +49 (0) 30 7 20 02111 Fax +49 (0) 62 05 27132 Fax +33 (0) 241 404 242
info@vogelberlin.de info@vogelberlin.de info@vogelfrance.com
www.vogelag.com www.vogelag.com www.vogelfrance.com

Vogel

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Progressive Systems for Commercial Vehicles

For grease up to NLGI grade 2

G Cut wear and tear

Alphabetical index of subject

Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Male connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Label for toggle switch . . . . . . . . . . . . . . . . . . . . . . . . . 35 Union nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Centralized lubrication system Lubricating cycle of progressive feeders

Consistency Main line

Contact time Metered quantity

Progressive feeders (group VPM, VPKM, VPBM)

Secondary (lubrication) line

Work cycle time

Lubricant: Grease up to NLGI grade 2

Type of drive electric electric

Pump Piston pump, group Piston pump, group

Operating pressure 300 bars max. 300 bars max.

Lubricant distribution Progressive feeders VPM, VPKM, VPBM

Control system IG502E control unit IG502I integrated control

Main line steel tubing ø 6 x 1 ;

plastic tubing ø 4 x 0.85 )

electric manual manual

Piston pumps, group Cartridge pump Lubricating aid

page 20 page 28 page 29

300 bars max. 400 bars max. 250 bars max.

1 liter 450 ccm

VPBM (unit with pump) VPM, VPKM, VPBM

Systems for grease up to NLGI grade 2

G Electrically driven piston pumps KFA / KFG

1. Piston pump, Group VPM

With this control unit the pump’s running time is determined

Some facts about grease …

Grease up to NLGI grade 2 is generally used. Lubricants

Please note! Pay attention to cleanliness when topping up grease!

Toppingup pumps for grease of NLGI grades 1 and 2

Associated filler socket order No. 995000705, cf. page 46.

Filling cylinder, complete

Order No. 169000171

Adapter for filler nozzle

washer Banjo fitting

Order No. 169000174

Piston pumps, electrically operated, group KFG

Order No. Reservoir capacity Grease filling

KFG15 2 via conical head nipple

from the top via hinged lid,

via conical head nipple

Safety valves see page 45.

line socket 1) connection thread in pump housing

Operating and display elements Special functions

Order No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IG502E

max. contact load, terminal M . . . . . . . . . . . . . . . . . . . . . . . . 5 A

Normal functional sequence

(time axis not to scale)

The pumps comprising the KFGS Group have 3 lubricant outlets

KFGS15 2 via conical head nipple

Cable harness order No. 997000630 page 21 and 35.

1. TIMER without monitoring Memory (EEPROM)

If the monitoring function "CS" is programmed (only for Elapsedhours counter

MiniPump Units , group KFA/KFAS

Pumps belonging to the KFA(S) series come with a maximum of

Piston pump Reservoir capacity

Pump elements Delivery rate 1)

Compliant with the legal requirements of EC directives:

4pole circular connector