Professional Documents
Culture Documents
Infineon BTS6163D DS v01 - 00 EN PDF
Infineon BTS6163D DS v01 - 00 EN PDF
Diagnostic Function
• Proportional load current sense (with defined fault signal in case of overload operation, overtemperature
shutdown and/or short circuit shutdown)
Application
• Power switch with current sense diagnostic feedback for 42V and 24 V DC grounded loads
• All types of resistive, inductive and capacitive loads
• Replaces electromechanical relays, fuses and discrete circuits
General Description
N channel vertical power FET with charge pump, current controlled input and diagnostic feedback with load
current sense, integrated in Smart SIPMOS chip on chip technology. Providing embedded protective functions.
3 & Tab
+ V bb
R
bb
Voltage Overvoltage Current Gate
source protection limit protection
OUT 1, 5
Limit for
Voltage Charge pump unclamped IL
sensor ind. loads
Level shifter Current
Rectifier Output Sense
2 IN Voltage Load
ESD Logic detection
I IN
Temperature
sensor
I IS
IS PROFET
Load GND
4
VIN
R
V IS IS
Logic GND
*) Not shorting all outputs will considerably increase the on-state resistance, reduce the peak current capability
and decrease the current sense accuracy
1) Short circuit is defined as a combination of remaining resistances and inductances. See schematic on
page11.
2) VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839
3) See also diagram on page 11.
4) See also on page 8. Slew rate limitation can be achieved by means of using a series resistor RIN in the input
path. This resistor is also required for reverse operation. See also page 10.
Data Sheet 2 of 18 Rev. 1.0, 2007-07-23
PROFET® BTS 6163 D
Thermal Characteristics
Parameter and Conditions Symbol Values Unit
min typ max
Thermal resistance chip - case: RthJC -- -- 1.1 K/W
junction - ambient (free air): RthJA -- 80 --
SMD version, device on PCB 6): -- 45 55
Electrical Characteristics
Parameter and Conditions Symbol Values Unit
at Tj= 25, Vbb = 24 V unless otherwise specified min typ max
Operating Parameters
Operating voltage (VIN=0) Tj=-40...150 °C: Vbb(on) 5.5 -- 62 V
Undervoltage shutdown 7) 8) VbIN(u) -- 2.5 3.5 V
Undervoltage restart of charge pump Vbb(ucp) -- 4 5.5 V
Reverse Battery
Reverse battery voltage 10) -Vbb -- -- 16 V
On-state resistance (pin 1,5 to pin 3)
Vbb= - 8V, VIN= 0, IL = -7.5 A, RIS = 1 kΩ, 8)
Tj=25 °C: RON(rev) -- 19 25 mΩ
Tj=150 °C: -- 35 44
Vbb= -12..-24V, VIN= 0, IL = -7.5 A, RIS = 1 kΩ,
Tj=25 °C: -- 18 23
Tj=150 °C: -- 33 40
Integrated resistor in Vbb line Rbb -- 100 150 Ω
12) Integrated protection functions are designed to prevent IC destruction under fault conditions described in the
data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are
not designed for continuous repetitive operation.
13) Short circuit current limit for max. duration of t
d(SC1) , prior to shutdown, see also figures 3.x on page 13.
14) Not subject to production test, specified by design.
15) See also figure 2b on page 12.
16) See also figures 4.x and 6.x on page 13 and 14.
17) Fault conditions are overload during on (i.e. VON>1V typ.), overtemperature and short circuit; see also truth
table on page 8.
18) Not subject to production test, specified by design.
Truth Table
Input Output Current
Current Sense
level level IIS
Normal L L ≈0 (IIS(LL))
operation H H nominal
Overload 19) L L ≈0 (IIS(LL))
H H IIS,fault
Short circuit to GND 20) L L ≈0 (IIS(LL))
H L IIS,fault
Overtemperature L L ≈0 (IIS(LL))
H L IIS,fault
Short circuit to Vbb L H ≈0 (IIS(LL))
H H <nominal 21)
Open load L Z ≈0 (IIS(LL))
H H ≈0 (IIS(LH))
Terms
I bb
3
VbIN
Vbb VON
IL
V IN OUT
bb 2 1,5
PROFET
RIN
IS
V VbIS 4 I IS
IN
I IN DS VOUT
VIS R IS
19) Overload is detected at the following condition: 1V (typ.) < VON < 3.5V (typ.). See also page 11.
20) Short Circuit is detected at the following condition: VON > 3.5V (typ.). See also page 11.
21) Low ohmic short to V may reduce the output current I and therefore also the sense current I .
bb L IS
V bb + Vbb
VZ1
R bb
V ZD V ON
Z,IN
V bIN
IN
OUT
I PROFET
IN
V
IS Signal GND
R
IS Rbb = 100 Ω typ., VZ,IN = VZ,IS = 73 V typ., RIS = 1 kΩ
nominal. Note that when overvoltage exceeds 73 V typ.
VZ,IS = 73 V (typ.), RIS = 1 kΩ nominal (or 1 kΩ /n, if n a voltage above 5V can occur between IS and GND, if
devices are connected in parallel). IS = IL/kilis can be RV, VZ,VIS are not used.
only driven by the internal circuit as long as
Vout - VIS > 5V. Therefore RIS should be less than
Vbb − 5V
.
7.5mA
Note: For large values of RIS the voltage VIS can reach
almost Vbb. See also overvoltage protection.
If you don't use the current sense output in your
application, you can leave it open.
Power
R IN Logic Transistor V
bb V
bb
IN PROFET OUT
RL
R IS IS
D
Signal GND Power GND VD
V ZL
RIS typ. 1 kΩ. Add RIN for reverse battery protection in
applications with Vbb above 16V;
1 1 0.08 A
recommended value: + =
RIN RIS | Vbb | −12V
To minimise power dissipation at reverse battery
operation, the overall current into the IN and IS pin
should be about 80mA. The current can be provided by
using a small signal diode D in parallel to the input
switch, by using a MOSFET input switch or by proper
adjusting the current through RIS.
Since the current via Rbb generates additional heat in
the device, this has to be taken into account in the
overall thermal consideration.
Vbb
V bb
- IL
+ IN PROFET OUT
-
IS V OUT +
V IN IIS
-
V IS R IS
E AS
Overload detection
Fault Condition: VON > 1 V typ. ELoad
V
bb
i L(t)
+ V bb V bb
IN PROFET OUT
EL
VO N IS L
I
IN
ZL { RL ER
OUT RIS
Logic detection
unit circuit
10mOhm
IS R SC
Maximum allowable load inductance for
a single switch off
I
IN L = f (IL ); Tj,start = 150°C, Vbb = 24 V, RL = 0 Ω
V bb SC
Z
L 1000
L [m H ]
Allowable combinations of minimum, secondary
resistance for full protection at given secondary 100
inductance and supply voltage for single short circuit
event:
L SC 10
[uH]
V bb : 32V 36V 40V
15
48V 1
10
5
0 ,1
R SC
0
0 100 200 300 [mOhm] 0 ,0 1
1 10 I_ L [A ] 1 0 0
Timing diagrams
Figure 1a: Switching a resistive load, Figure 2a: Switching motors and lamps:
change of load current in on-condition:
IIN
IIN
VOUT
VOUT dV/dtoff
90%
t on
IIL
dV/dton
t off
10%
IL tslc(IS) t slc(IS)
The sense signal is not valid during a settling time Figure 2b: Switching an inductive load:
after turn-on/off and after change of load current.
IIN
VOUT
VON(CL)
IL
IIS
t
Figure 3a: Typ. current limitation characteristic Figure 3c: Short circuit type two:
shut down by short circuit detection, reset by IIN = 0.
[A] I L(SC) IIN
80
VON
40
20 1V typ.
IIS
V ON IL
0 I IS,fault
0 V 10 20 30 [V] 50 k ilis
ON(SC) t
In case of VON > VON(SC) (typ. 3.5 V) the device will
be switched off by internal short circuit detection. Shut down remains latched until next reset via input.
IIN
IIN
td(SC1)
tm VOUT Auto Restart
IIS
I IS,fault
tdelay(fault) t
Tj
Shut down remains latched until next reset via input.
Figure 4b: Overload Figure 6a: Current sense versus load current:
Tj<Tjt [mA] I IS
I IS,lim
IIN 4
IL 3
Vbb -V OUT
I L,lim
2
VON=1V typ.
RON *I L,lim
IS 1
I IS(LH) IL
t 0
0 10 20 30 40 [A]
IL
IIS,lim IIS,fault
k ilis
Figure 5a: Undervoltage restart of charge pump, Figure 6b: Current sense ratio22:
overvoltage clamp
kILIS
VOUT 20000
VIN = 0
15000
dynamic, short V
ON(CL)
Undervoltage
not below 10000
VbIN(u)
5000
IL
IIN = 0
0 5 10 20 [A] 30
VON(CL)
0
0 V bIN(u) V bIN(ucp) 10 V12
bb
[V] VON
0.1
R
ON
0.05 V
ON(NL)
IL
0.0
0 1 2 3 4 5 6 7 [A]
Package Outlines
All dimensions in mm
D-Pak-5 Pin: PG-TO252-5-11
Sales Code BTS6163D
Revision History
Version Date Changes
Rev. 1.0 2007-02-21 RoHS-compliant version of BTS6163D
Page 1, page 16: RoHS compliance statement and Green product feature added
Page 1, page 16: Change to RoHS compliant package PG-TO252-5-11
Legal disclaimer updated
Legal Disclaimer
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all
warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual
property rights of any third party.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest
Infineon Technologies Office (www.infineon.com).
Warnings
Due to technical requirements components may contain dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies Office.
Infineon Technologies components may only be used in life-support devices or systems with the express written
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the
failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life
support devices or systems are intended to be implanted in the human body or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other
persons may be endangered.