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Heat Exchanger Foundation Design(ACI 318-14) - Metric

Geometrical Description

Exchanger Geometry

Unit : : m
Length of Exchanger (L) : 7.16
Upper Exchanger Diameter (UD) : 0.00
Lower Exchanger Diameter (LD) : 1.07
Height from Pier top to Upper Exchanger Central Line (H) : 2.51
Spacing between Exchanger (S) : 0.00
Soil Depth (SD) : 0.76
Height from Base to Pier top (B) : 1.98

Footing Geometry
Unit : m
Channel/Sliding End Geometry
Length of Left Footing : 2.44
Maximum Length of Footing : 3.30
Minimum width of footing : 1.68
Maximum Width of footing : 8.00

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Minimum Thickness of footing : 0.50


Maximum Thickness of footing : 1.00
Shell/Fixed End Geometry
Length of Right Footing : 2.44
Maximum Length of Footing : 3.30
Minimum width of footing : 1.68
Maximum Width of footing : 8.00
Minimum Thickness of footing : 0.50
Maximum Thickness of footing : 1.00
Pier and Others
Pier To Pier Distance : 3.35
Left Pier Length : 0.41
Left Pier Width : 1.07
Right Pier Length : 0.41
Right Pier Width : 1.07
Length Increment : 0.05
Depth Increment : 0.05

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Design Parameters
Cover and Soil Properties
Pier Clear Cover : 0.05 m
Footing Clear Cover : 0.07 m
Unit Weight of Soil : 15.71 kN/m3
Soil Bearing Capacity : 263.00 kN/m2
Soil Bearing Capacity Type : Gross Bearing Capacity
Soil Surcharge : 0.00 MPa

Concrete and Rebar Properties


Unit Weight of Concrete : 24.000 kN/m3
Compressive Strength of concrete : 28.000 MPa
Yield Strength of Steel : 413.000 MPa
Minimum Bar Size : ф12
Maximum Bar Size : ф19
Minimum Bar Spacing : 0.05 m
Maximum Bar Spacing : 0.45 m

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Load Description
Primary Load
Force Unit : kN
Empty Load : -284.69
Operating Load : -391.44
Test Load : -391.44
Live Load : 0.00
Erection Load : -284.69
Erection Load : -20.55
Thermal Load : 0.00
Bundle Pull Force : 84.00
Moment Unit : kNm
Empty Moment : 0.00

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Operating Moment : 0.00


Longitudinal Miscellaneous Moment : 0.00
Transverse Miscellaneous Moment : 20.55

Load distributionPercentage
Shell End Percent : 40.00 %
Channel End Percent : 60.00 %

Wind Load
Shear Force : Fx : 2.220 kN
Shear Force : Fz : 11.390 kN
Moment : Mx : 0.000 kNm
Moment : Mz : 0.000 kNm

Seismic Load
Empty Load Case:
Shear Force : Fx : 54.800 kN
Shear Force : Fz : 33.720 kN
Moment : Mx : 0.000 kNm
Moment : Mz : 0.000 kNm

Operating Load Case:


Shear Force : Fx : 75.360 kN
Shear Force : Fz : 46.440 kN
Moment : Mx : 0.000 kNm
Moment : Mz : 0.000 kNm
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Load Combination
Allowable Stress Design Factors (Service Loads)
Seismic Seismic Bundle
LC SWF SBF Empty Operating Test Live Erection Miscellaneous Wind X Wind Z Thermal
X Z Pull
5033 1.00 1.00 1.00 . . . . 0.60 . . . . 1.00 .

Ultimate Stress Design Factors


Bundle
LC SWF SBF Empty Operating Test Live Erection Miscellaneous Seismic X Wind X Seismic Z Wind Z Thermal
Pull
Note: SWF : Self Weight and Dead Weight Factor
SBF : Soil Bearing Factor

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Applied Loads At Top of Pier- Allowable Stress Level


- Channel End Shell End
Axial Shear X Shear Z Moment X Moment Z Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm) (kN) (kN) (kN) (kNm) (kNm)
5033 115.325 23.065 0.000 7.398 0.000 181.691 60.935 0.000 4.932 0.000

Applied Loads At Top of Pier- Strength Level


- Shell End Channel End
Axial Shear X Shear Z Moment X Moment Z Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm) (kN) (kN) (kN) (kNm) (kNm)

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Channel/Sliding End

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As two isolated footings are identically grouped, so for detail drawing, the maximum dimensions/reinforcements are taken into
consideration(as below).

Footing Length (L) = 0.00 m

Footing Width (W) = 0.00 m

Footing Depth (D) = 0.00 m

Top reinforcement along X = ф0@ mm o.c.


0.000

Bottom reinforcement along X = ф0@ mm o.c.


0.000

Top reinforcement along Z = ф0@ mm o.c.


0.000

Bottom reinforcement along Z = ф0@ mm o.c.


0.000

Design Calculations

Footing Size
Initial Length (Lo) = 2.44 m

Initial Width (Wo) = 1.68 m

Reduction of force due to buoyancy = -0.00 kN

Effect due to adhesion = 0.00 kN

2
Min. area required from bearing pressure, Amin = = 1.287 m

2
Area from initial length and width, Ao = = 4.10 m

Final Footing Size


Length (L2) = 2.44 m Governing Load Case : #0
Width (W2) = 1.68 m Governing Load Case : #0
Depth (D2) = 0.00 m

Area (A2) = 4.10 m2


Pressures at Four Corners

Pressure at Pressure at Pressure at Pressure at Area of footing


Load Case corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4) in uplift (Au)
2
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2) (m )

1 15.0905 83.7510 96.6423 27.9818 0.0000

1 15.0905 83.7510 96.6423 27.9818 0.0000

1 15.0905 83.7510 96.6423 27.9818 0.0000

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Pressure at Pressure at Pressure at Pressure at Area of footing


Load Case corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4) in uplift (Au)
2
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2) (m )
1 15.0905 83.7510 96.6423 27.9818 0.0000

If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of negative pressure
will be set to zero and the pressure will be redistributed to remaining corners.

Summary of Adjusted Pressures at Four Corners

Pressure at Pressure at Pressure at Pressure at


corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4)
Load Case (kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2)

1 15.0905 83.7510 96.6423 27.9818

1 15.0905 83.7510 96.6423 27.9818

1 15.0905 83.7510 96.6423 27.9818

1 15.0905 83.7510 96.6423 27.9818

Adjust footing size if necessary.

Check for stability against overturning and sliding

Factor of safety against


- Factor of safety against sliding
overturning

Load
Along X- Along Z- About X- About Z-
Case Resultant
Direction Direction Direction Direction
No.

1 3.972 N/A 3.972 26.002 4.882

Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - X Direction
Critical Load Case for Sliding along X-Direction : 1

Governing Disturbing Force : 23.065 kN

Governing Restoring Force : 91.603 kN

Minimum Sliding Ratio for the Critical Load Case : 3.972

Critical Load Case for Overturning about X-Direction : 1

Governing Overturning Moment : 7.398 kNm

Governing Resisting Moment : 192.363 kNm

Minimum Overturning Ratio for the Critical Load Case : 26.002

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Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - Z Direction
Critical Load Case for Sliding along Z-Direction : 0

Governing Disturbing Force : 0.000 kN

Governing Restoring Force : 0.000 kN

Minimum Sliding Ratio for the Critical Load Case : N/A

Critical Load Case for Overturning about Z-Direction : 1

Governing Overturning Moment : -57.228 kNm

Governing Resisting Moment : 279.384 kNm

Minimum Overturning Ratio for the Critical Load Case : 4.882

Critical Load Case And The Governing Factor Of Safety For Sliding Along Resultant Direction
Critical Load Case for Sliding along Resultant Direction : 1

Governing Disturbing Force : 23.065 kN

Governing Restoring Force : 91.603 kN

Minimum Sliding Ratio for the Critical Load Case : 3.972

Shear Calculation
Punching Shear Check

Total Footing Depth, D : 0.00 m

Calculated Effective Depth, d = D - Ccover - 1.0 = 0.00 m


x db

For rectangular pier, = Bcol / Dcol = 0.00

Effective depth, d, increased until 0.75*Vc Punching Shear Force

Punching Shear Force, Vu = 0.00kN, Load Case # 0

From ACI Cl. 22.6.5.2, bo for pier = = 0.00 m

Table 22.6.5.2, (b), Vc1 = = 0.00 kN

Table 22.6.5.2, (c), Vc2 = = 0.00 kN

Table 22.6.5.2, (a), Vc3 = = 0.00 kN

Punching shear strength, Vc = 0.75 * minimum of (Vc1, Vc2, Vc3) = 0.00 kN

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0.75 * Vc > Vu hence, OK

One-Way Shear Check


Along X Direction

From ACI Cl. 22.5.5.1, Vc = = 0.00 kN

Distance along Z to design for shear, Dz = = 0.00 m

Check that 0.75 * Vc > Vux where Vux is the shear force for the critical load cases at a distance d from the face of the pier caused by
bending about the X axis.

From above calculations, = 0.75 * Vc = 0.00 kN

Critical load case for Vux is # 0 = = 0.00 kN

0.75 * Vc > Vux hence, OK

Along Z Direction

From ACI Cl. 22.5.5.1, Vc = = 0.00 kN

Distance along X to design for shear, Dx = = 0.00 m

Check that 0.75 * Vc > Vuz where Vuz is the shear force for the critical load cases at a distance d from the face of the pier caused by
bending about the Z axis.

From above calculations, 0.75 * Vc = 0.00 kN

Critical load case for Vuz is # 0 = = 0.00 kN

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0.75 * Vc > Vuz hence, OK

Design for Flexure about Z axis

Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel required, A, as per Section 3.8 of
Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)

Critical Load Case # 0

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl. 22.2.2.4.3 = for f 'c 4 ksi, = 0.00

From ACI 318-2011 Appendix B, = = 0.00000

From ACI 318-2011 Appendix B 10.3.3, = = 0.00000

From ACI Cl. 25.2.1, = = 0.00000

From Ref. 1, Eq. 3.8.4a, constant m = = 0.00

Calculate reinforcement ratio for critical load case

Design for flexure about Z axis is performed


0.00 m
at the face of the pier at a distance, Dx =

Ultimate moment, 0.00 kNm

Nominal moment capacity, Mn = 0.00 kNm

Required = 0.00000

Since = OK

Area of Steel Required, As = 0.00 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Available development length for bars, DL = = 0.00 mm

Try bar size = ф0

Area of one bar = 0.00 mm2

Number of bars required, Nbar = = 0

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Because the number of bars is rounded up, make sure new reinforcement ratio < max

Total reinforcement area, As_total = Nbar * (Area of one bar) = 0.00 mm2
d = D - Ccover - 0.5 * (db) = 0.00 m

Reinforcement ratio, = = 0.00000

From ACI Cl.7.6.1, minimum req'd clear distance between bars


Cd = max (Diameter of one bar, 1.0" (25.4mm), Min. User Spacing) = 0.000mm

Check to see if width is sufficient to accommodate bars

Design for Flexure about X axis

Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel required, A, as per Section 3.8 of
Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)

Critical Load Case # 0

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl. 22.2.2.4.3 = = 0.00

From ACI 318-2011 Appendix B, = = 0.00000

From ACI 318-2011 Appendix B


10.3.3, = = 0.00000

From ACI Cl. 25.2.1, = = 0.00000

From Ref. 1, Eq. 3.8.4a, constant m = = 0.00

Calculate reinforcement ratio for critical load case

Design for flexure about X axis is


performed at the face of the pier at a = = 0.00 m
distance, Dz

Ultimate moment, = = 0.00 kNm

Nominal moment capacity, Mn = = 0.00 kNm

Required = = 0.00000

Since = = OK

Area of Steel Required, As = = 0.00 mm2

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Find suitable bar arrangement between minimum and maximum rebar sizes

Available development length for bars, DL = = 0.00 mm

Try bar size = ф0

Area of one bar = 0.00 mm2

Number of bars required, Nbar = = 0

Because the number of bars is rounded up, make sure new reinforcement ratio < max

Nbar * (Area of one


Total reinforcement area, As_total = bar) = 0.00 mm2

d = D - Ccover - 0.5 * (db) = 0.00 m

Reinforcement ratio, = = 0.00000

From ACI Cl.7.6.1, minimum req'd clear distance between bars

Cd = max (Diameter of one bar, 1.0" (25.4mm), Min. User Spacing) = 0.000mm

Check to see if width is sufficient to accommodate bars

Shell/Fixed End

Design Calculations

Footing Size
Initial Length (Lo) = 2.44 m

Initial Width (Wo) = 1.68 m

Reduction of force due to buoyancy = -0.00 kN

Effect due to adhesion = 0.00 kN

2
Min. area required from bearing pressure, Amin = = 2.182 m

2
Area from initial length and width, Ao = = 4.10 m

Final Footing Size


Length (L2) = 2.44 m Governing Load Case : #0
Width (W2) = 1.68 m Governing Load Case : #0
Depth (D2) = 0.00 m

Area (A2) = 4.10 m2


Pressures at Four Corners

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Pressure at Pressure at Pressure at Pressure at Area of footing


Load Case corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4) in uplift (Au)
2
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2) (m )

1 -22.9373 158.4560 167.0502 -14.3431 0.5323

1 -22.9373 158.4560 167.0502 -14.3431 0.5323

1 -22.9373 158.4560 167.0502 -14.3431 0.5323

1 -22.9373 158.4560 167.0502 -14.3431 0.5323

If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of negative pressure
will be set to zero and the pressure will be redistributed to remaining corners.

Summary of Adjusted Pressures at Four Corners

Pressure at Pressure at Pressure at Pressure at


corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4)
Load Case (kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2)

1 0.0000 160.6329 170.5097 0.0000

1 0.0000 160.6329 170.5097 0.0000

1 0.0000 160.6329 170.5097 0.0000

1 0.0000 160.6329 170.5097 0.0000

Adjust footing size if necessary.

Check for stability against overturning and sliding

Factor of safety against


- Factor of safety against sliding
overturning

Along X- Along Z- Resultant About X- About Z-


Direction Direction Direction Direction

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Factor of safety against


- Factor of safety against sliding
overturning
Load
Case
No.

1 1.939 N/A 1.939 50.306 2.383

Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - X Direction
Critical Load Case for Sliding along X-Direction : 1

Governing Disturbing Force : 60.935 kN

Governing Restoring Force : 118.150 kN

Minimum Sliding Ratio for the Critical Load Case : 1.939

Critical Load Case for Overturning about X-Direction : 1

Governing Overturning Moment : 4.932 kNm

Governing Resisting Moment : 248.109 kNm

Minimum Overturning Ratio for the Critical Load Case : 50.306

Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - Z Direction
Critical Load Case for Sliding along Z-Direction : 0

Governing Disturbing Force : 0.000 kN

Governing Restoring Force : 0.000 kN

Minimum Sliding Ratio for the Critical Load Case : N/A

Critical Load Case for Overturning about Z-Direction : 1

Governing Overturning Moment : -151.189 kNm

Governing Resisting Moment : 360.349 kNm

Minimum Overturning Ratio for the Critical Load Case : 2.383

Critical Load Case And The Governing Factor Of Safety For Sliding Along Resultant Direction
Critical Load Case for Sliding along Resultant Direction : 1

Governing Disturbing Force : 60.935 kN

Governing Restoring Force : 118.150 kN

Minimum Sliding Ratio for the Critical Load Case : 1.939

Shear Calculation
Punching Shear Check

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Total Footing Depth, D : 0.00 m

Calculated Effective Depth, d = D - Ccover - 1.0 = 0.00 m


x db

For rectangular pier, = Bcol / Dcol = 0.00

Effective depth, d, increased until 0.75*Vc Punching Shear Force

Punching Shear Force, Vu = 0.00kN, Load Case # 0

From ACI Cl. 22.6.5.2, bo for pier = = 0.00 m

Table 22.6.5.2, (b), Vc1 = = 0.00 kN

Table 22.6.5.2, (c), Vc2 = = 0.00 kN

Table 22.6.5.2, (a), Vc3 = = 0.00 kN

Punching shear strength, Vc = 0.75 * minimum of (Vc1, Vc2, Vc3) = 0.00 kN

0.75 * Vc > Vu hence, OK

One-Way Shear Check


Along X Direction

From ACI Cl. 22.5.5.1, Vc = = 0.00 kN

Distance along Z to design for shear, Dz = = 0.00 m

Check that 0.75 * Vc > Vux where Vux is the shear force for the critical load cases at a distance d from the face of the pier caused by
bending about the X axis.

From above calculations, = 0.75 * Vc = 0.00 kN

Critical load case for Vux is # 0 = = 0.00 kN

0.75 * Vc > Vux hence, OK

Along Z Direction

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From ACI Cl. 22.5.5.1, Vc = = 0.00 kN

Distance along X to design for shear, Dx = = 0.00 m

Check that 0.75 * Vc > Vuz where Vuz is the shear force for the critical load cases at a distance d from the face of the pier caused by
bending about the Z axis.

From above calculations, 0.75 * Vc = 0.00 kN

Critical load case for Vuz is # 0 = = 0.00 kN

0.75 * Vc > Vuz hence, OK

Design for Flexure about Z axis

Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel required, A, as per Section 3.8 of
Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)

Critical Load Case # 0

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl. 22.2.2.4.3 = for f 'c 4 ksi, = 0.00

From ACI 318-2011 Appendix B, = = 0.00000

From ACI 318-2011 Appendix B 10.3.3, = = 0.00000

From ACI Cl. 25.2.1, = = 0.00000

From Ref. 1, Eq. 3.8.4a, constant m = = 0.00

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Calculate reinforcement ratio for critical load case

Design for flexure about Z axis is performed


0.00 m
at the face of the pier at a distance, Dx =

Ultimate moment, 0.00 kNm

Nominal moment capacity, Mn = 0.00 kNm

Required = 0.00000

Since = OK

Area of Steel Required, As = 0.00 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Available development length for bars, DL = = 0.00 mm

Try bar size = ф0

Area of one bar = 0.00 mm2

Number of bars required, Nbar = = 0

Because the number of bars is rounded up, make sure new reinforcement ratio < max

Total reinforcement area, As_total = Nbar * (Area of one bar) = 0.00 mm2
d = D - Ccover - 0.5 * (db) = 0.00 m

Reinforcement ratio, = = 0.00000

From ACI Cl.7.6.1, minimum req'd clear distance between bars


Cd = max (Diameter of one bar, 1.0" (25.4mm), Min. User Spacing) = 0.000mm

Check to see if width is sufficient to accommodate bars

Design for Flexure about X axis

Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel required, A, as per Section 3.8 of
Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)

Critical Load Case # 0

The strength values of steel and concrete used in the formulae are in ksi

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Factor from ACI Cl. 22.2.2.4.3 = = 0.00

From ACI 318-2011 Appendix B, = = 0.00000

From ACI 318-2011 Appendix B


10.3.3, = = 0.00000

From ACI Cl. 25.2.1, = = 0.00000

From Ref. 1, Eq. 3.8.4a, constant m = = 0.00

Calculate reinforcement ratio for critical load case

Design for flexure about X axis is


performed at the face of the pier at a = = 0.00 m
distance, Dz

Ultimate moment, = = 0.00 kNm

Nominal moment capacity, Mn = = 0.00 kNm

Required = = 0.00000

Since = = OK

Area of Steel Required, As = = 0.00 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Available development length for bars, DL = = 0.00 mm

Try bar size = ф0

Area of one bar = 0.00 mm2

Number of bars required, Nbar = = 0

Because the number of bars is rounded up, make sure new reinforcement ratio < max

Nbar * (Area of one


Total reinforcement area, As_total = bar) = 0.00 mm2

d = D - Ccover - 0.5 * (db) = 0.00 m

Reinforcement ratio, = = 0.00000

From ACI Cl.7.6.1, minimum req'd clear distance between bars

Cd = max (Diameter of one bar, 1.0" (25.4mm), Min. User Spacing) = 0.000mm

Check to see if width is sufficient to accommodate bars

Print Calculation Sheet

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