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Progress in Nuclear Energy 111 (2019) 109–124

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Progress in Nuclear Energy


journal homepage: www.elsevier.com/locate/pnucene

Review

A review of ground-based robotic systems for the characterization of nuclear T


environments
Ioannis Tsitsimpelisa,∗, C. James Taylora, Barry Lennoxb, Malcolm J. Joycea
a
Lancaster University, Engineering Department, Lancaster, LA1 4YW, United Kingdom
b
School of Electrical & Electronic Engineering, University of Manchester, Manchester, M13 9PL, United Kingdom

ARTICLE INFO ABSTRACT

Keywords: The use of ground-based robotic systems for the characterisation of nuclear environments is reviewed. Almost
Nuclear robotics since the dawn of the nuclear energy industry, man has somewhat inadvertently created environments in which
Nuclear environments characterisation access has been constrained primarily due to the risk posed by extreme levels of radiation exposure but also due
to space constraints, and because of toxic and combustible atmospheres. Robotic systems pose an ideal solution
to some of these difficulties, removing the need for humans to access such places and frequently providing data
on the state of such places that would not otherwise be available. However, each of these requirements is often
very different in terms of the specification of a given robot, and the detailed characteristics of a given harsh
environment can pose significant challenges even for the most robust of platforms. Furthermore, such devel-
opments can be expensive in terms of cost and development time. These issues notwithstanding, robotic solu-
tions to nuclear challenges are reaching a level of maturity where their use is destined to add significant value.
This paper considers the salient developments in ground-based solutions from the era preceding the Three Mile
Island accident, through Chernobyl and on to the present day and, in particular, the needs of Fukushima Daiichi
as attentions turn to this complex robotic suite of challenges.

1. Introduction replace humans on a wider range of work tasks in radiation environ-


ments, including inspection, maintenance, and repair. At the same time,
During the second half of the 20th century, mankind reaped the civil nuclear power plants were erected in Europe and North America
rewards of several, far-reaching scientific discoveries that took place in on a scale never repeated since, and hence it made sense to design and
the first half, amongst which was the control of the nuclear chain re- build embracing robotic technology for these purposes.
action for generating electricity. Due to its high energy density and thus In 1979, the need for advanced robotic capability became an im-
relatively small requirement for fuel, nuclear power has been exploited perative because the reactor meltdown that took place in Unit 2 at
extensively. In addition, it has mandated improvements in the robust- Three Mile Island meant that several tasks had to be undertaken re-
ness of materials that are used in nuclear facilities, and this has led to motely, complementing the use of long-handled tools and what were
extended performance and increased safety margins. In this regard, then novel vision systems. The first ever radiation survey robot, for
advances in materials science and engineering have since been applied these purposes, was deployed in the basement of the unit four years
to a wide range of nuclear related tasks, which span from the infra- later, in what is regarded as a landmark in the nuclear industry. Seven
structure of a reactor and ancillary buildings through to the processes years after the Three Mile Island accident, the catastrophic accident
by which they are decommissioned. For example, static- and monorail- that took place in Chernobyl resulted in a strategy to entomb the af-
type, tele-operated machines have been in use since the dawn of nuclear fected plant in sand and clay to limit the extent of ongoing radioactive
energy to handle operations safely in areas of extreme radiation ex- emissions, and reshaped the interest in the concept of using mobile
posure and to manage contaminated materials (Hamel and Martin, robots in place of people for nuclear accident response applications.
1983; Wehe et al., 1989); while a number of mobile prototypes were The technological improvements over the next two decades have
available during the 1960s (Clark, 1961; Huffman, 1962). driven the design and implementation of highly sophisticated systems,
With microprocessor technology flourishing in the mid-70s, re- with robotics gaining more and more popularity in mainstream com-
searchers envisioned diverse but feasible robotic designs that could mercial fields, such as entertainment, transport and medicine. It was


Corresponding author.
E-mail address: i.tsitsimpelis@lancaster.ac.uk (I. Tsitsimpelis).

https://doi.org/10.1016/j.pnucene.2018.10.023
Received 23 May 2018; Received in revised form 9 October 2018; Accepted 29 October 2018
Available online 12 November 2018
0149-1970/ © 2018 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/BY/4.0/).
I. Tsitsimpelis et al. Progress in Nuclear Energy 111 (2019) 109–124

perhaps only when the Fukushima accident occurred, that we were


reminded that current robotic technology was not as readily deployable
as was commonly expected. Moreover, the unique circumstances that
were revealed following the accident generated the demand for specific,
fundamental technological advances. Therefore, in this respect, the
requirements associated with Fukushima are a touchstone in this era for
the capability of robotic and artificial intelligence in nuclear clean-up,
just as Three Mile Island was thirty-nine years ago. The technology that
will result from this decommissioning process is expected to prevent
and/or minimize the ramifications of a nuclear accident, while the
experience gained will likely benefit the overall safety of current and
future nuclear power plants. For example, robotic systems that can
provide information about unknown (geometrically and en-
vironmentally) areas can be highly beneficial; for they may simplify
scheduled work tasks in intact environments; in terms of navigation and
environment characterisation.
This article discusses the development of terrestrial robots for ap-
plications that relate to nuclear power plants, by bringing together Fig. 1. Approximate length of work tasks per day under radiation and in a
various designs available in the literature, exploring the current situa- control room (Fujii et al., 1976).
tion and future directions, and summarizing the design requirements
that should be satisfied to yield new generation robots. The following By contrast, dynamic changes have taken place on a subsystem
section presents the background and motivation for developing mobile level, including processing speed, overall size and weight of electronics
robotic platforms for nuclear applications. Section 3 summarizes ro- and sensors, the incorporation of semi-autonomous capabilities, and
botic designs from the 1990s onwards, and Section 4 discusses the there have been widespread advances in communications. Another
significance of these developments and presents a set of requirements contrast with the current state-of-the-art is the unique circumstances
that are common for all nuclear-related robots; current, prominent re- that have been unveiled due to degradation of irradiated parts of nu-
search questions that have yet to be answered are discussed. Finally, clear facilities, and with a great number of them getting closer to the
Section 5 presents the concluding remarks of this review. end of their life-cycle. For instance, out of the 455 reactors that are
currently operational, 325 were commissioned between 1968 and 1991
2. Background (World Nuclear Association, 2017a); long before relevant mobile ro-
botic systems found widespread use in the industry. Today's circum-
The broader motivation for developing remotely-controlled robots stances relate mainly to the working environments in which autono-
relates to work tasks in inaccessible and hazardous environments; a mous systems are required to function. For instance, the H-canyon air
number of such robots were developed between the late 50s and mid- exhaust tunnels at Savannah River have degraded significantly over
70s. For example, the Hughes Mark II Mobot and an underwater time, with concrete pieces having collapsed, standing water being
crawler, RUM, were state of the art remote handling vehicles, equipped present at different parts, and with friable, alpha contamination and
with various tools and manipulators (Clark, 1961). The former and two high beta and gamma doses (Robinson and Smith Jr., 2004). Essen-
other compact vehicles (Little Ranger, Koelsch) were also considered in tially, the same environments are now more hostile and hence the
a 1962 technical report on the design of remote handling for the NERVA constraints of today's robots are inevitably different in terms of system,
(Nuclear Engine for Rocket Vehicle Application) project that was active performance and implementation requirements.
at the time in USA (Huffman, 1962; Ledbetter and Paper, 1969). In the
UK, between 1972 and 1979, various robotic vehicles that stemmed
from the efforts of the Central Electricity Generating Board (CEBG) 2.1. TMI-2 post-accident robots
were being evaluated for routine operations at various nuclear power
stations (Friend et al., 1988). These were tracked vehicles developed to Following the accident at Three Mile Island, in 1979, access to the
recover debris and provide visual and radiation information. reactor was heavily constrained for the first two years due to the risk of
The primary incentives for developing remotely-controlled robots in exposure to such an extent that, eight years later, access to the base-
the nuclear industry came from the needs to minimize the exposure of ment was still only possible via remotely-controlled platforms
workers to radiation, and improve overall productivity. As an example, (Schwartz and Meininger, 1987a). The facilities that were decontami-
Fig. 1 shows the 250 days average (labour hours per day) during normal nated included the Diesel Generator building, the Auxiliary building,
operation of a Boiling Water Reactor (BWR), with routine inspection the Fuel Handling building, the reactor containment building, and the
work tasks causing the majority of overall exposure (Fujii et al., 1976). Unit-2 reactor itself (Brooksbank and Armento, 1980). The diesel gen-
The authors argue candidly that tasks such as inspecting for steam/ erator building was the least contaminated and was a practice area for
water leakage, valve opening, instrument reading, machine vibration, the approach that would follow on the other facilities, i.e. the use of
temperature and overheating, and parts loosening are all dependent on decontaminants. By that point, mobile platforms that were developed
human senses, and propose that the same can be achieved by deploying explicitly for TMI-2 addressed tasks like inspection, decontamination,
a mobile platform that carries relevant sensing capabilities. and dismantling. In total, three different robots were used in the clean-
The proposed concept was that the motion of a mobile platform is up process: ROVER, LOUIE I, and LOUIE II (Schwartz and Meininger,
controlled by an operator. The platform is equipped with several sen- 1987b). The ROVER (Remote Reconnaissance vehicle, RRV, Fig. 3) was
sors that feed back to a processing unit and to the operator via a con- essentially a remotely-operated multi-tool on six wheels, with cap-
sole. The information received is for example, temperature, vibration, abilities including environmental monitoring, video transmission,
radiation, sound and vision. This is depicted by the right-hand side sampling, and decontaminating. Two of these were deployed in the
block diagram in Fig. 2. When compared with the block diagram on the basement of Unit 2, with radiation levels ranging between 25 mSv h−1
left-hand side, which was published 40 years later (Sarkar et al., 2016), to 10 Sv h−1, and a third was used for training and equipment testing
one may see that the broader concept hardly differs, and hence a fun- purposes. LOUIE I (Fig. 4) was a small, light duty, (primarily) surveying
damental set of requirements still applies to this day. robot, which carried out radiation measurements in areas where the

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Fig. 2. Two robotic operational block diagrams separated by 40 years. Left (Sarkar et al., 2016), right (Fujii et al., 1976).

Fig. 3. One of the RRVs that were deployed in the basement of TMI-2 (Gelhaus Fig. 4. LOUIE I: a light duty robot that was deployed in spaces that the RRV-1
and Roman, 1990). would not physically fit (Reilly et al., 1985).

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1985). Of high priority were considered aspects such as sensors for


mapping and the recognition of objects, intelligence for on-the-fly de-
cision making, the interface between operator and robot, and accessi-
bility. This technology evaluation of decommissioning presented the
elements of what is now perhaps considered current practice, including:
surveys, decontamination, dismantling and waste packaging. It char-
acterised the process of decommissioning as non-routine coinciding
with the development of specialist systems at that time. Furthermore, it
stated that nuclear facilities were not built to accommodate decom-
missioning as a major design objective and suggested plant modifica-
tions, amongst which were a) access for survey and work robots, and b)
contamination monitoring systems. The proposed technological trajec-
tory was also clear. For example, the need of technological advances in
radiation resistance of mechanical and electronic equipment, robot
sensing, mobility and navigation, and data transmission from radio-
active areas was suggested. Moreover, programmes that were initiated
at the same time in Japan and France are cited.
Regarding Japan, in 1983, an eight-year nuclear robotics develop-
ment fund ($ 80M) was put forward. The plan included a four year
period for the conceptual design, development and testing of the pro-
totype, with a focus on reliability, radiation-resistance and environment
response technologies. Some updates on the progress of this are high-
lighted a few years later (Miyazawa et al., 1986; Shinohara and
Fig. 5. The SURVEYOR robot, 1985 (Gelhaus and Roman, 1990). Tachikawa, 1989), with crawler, four-legged, and other robot types
reported to be at an experimental stage; and with one robot known as
AMOOTY featuring ‘star’ wheels to enable it to climb stairs. A further
RRV could not physically reach, and in cubicles with radiation ranging nuclear plant robot was developed and demonstrated successfully, as a
between 10 and 30 Sv h−1 (Reilly et al., 1985; Unknown, 1984). LOUIE result from this national program fund (Konaka, 1991). It weighed
II, on the other hand, was deployed specifically for the purposes of three quarters of a ton, and was equipped with a four-legged platform
cutting pieces of concrete. and a multi-fingered manipulator; it could travel on 30° stairs and
In the mid-90s, personnel at the Nine Mile Point nuclear station overcome obstacles up to 20 cm in height. Communication was estab-
evaluated mobile robotic solutions that could be beneficial in terms of lished via optical fibre and power was provided by means of a tether.
cost and safety for the radwaste retrofit project that had started a few In their contribution, Gelhaus and Meieran (1986), list 68 available
months before. A publication from that period (Kniazewyc et al., 1986) at the time mobile robotic platforms, 33 of which were primarily de-
presents some of the commercial and research concepts that were ex- veloped for nuclear missions, while the rest were modified to operate in
amined by R&D personnel. The first one, SURVEYOR (Fig. 5), was a nuclear related areas. A comprehensive review paper that discusses the
commercial two-tracked tetherless vehicle with the ability to climb 45° advances of robotics in nuclear power plants between 1985 and 1989
stairs, pass through water of 15 cm in depth, and overcome obstacles up describes, in particular, the status of nuclear robotics following the
to 23 cm in height. TMI-2 accident (Gelhaus and Roman, 1990). Advances reported in this
The ROCOMP was a similar robot, designed to detect radiation, work include robots devised for cleaning (fuel pool, flange), inspection
sample air and obtain smear samples, and to undertake mechanical (steam generator, radwaste drum storage area, reactor pressure vessel,
tasks. Partial navigation autonomy was also integrated in this system. water intake tunnels), repair, and object retrieval; amongst which the
MF3 was a heavy duty tethered, four-tracked platform with the ability RRV that was used in TMI-2, the SURVEYOR that was mentioned earlier
to climb 45° stairs, turn around a 120-cm radius, overcome 60 cm high for the Nine Mile Point power plant, and several mini rovers and water-
obstacles, and pass through gaps of 90 cm in width. The RRV, which submersible robots. In addition, limitations in terms of autonomous
was designed for use in Unit 2 at Three Mile Island, was also assessed. navigation methods, radiation hardening, maintenance, failure re-
Other robots that were evaluated include KLUGE, which was designed covery, and the design of robot-friendly nuclear plants were discussed.
to be a tool caddy, HERMAN (for lifting and dragging heavy objects), By 1991, 44 utility companies had used robotic devices to minimize the
ODEX-1 (with novel at the time, six-legged mobility capability), ROD exposure of their staff to radiation (Roman, 1991). The investment in
(for decontamination and dismantling), and SURBOT, a small-size en- the technology by power plants continued to increase (e.g. Hope Creek
vironmental surveying robot. Their assessment suggested that SURVE- and Salem invested $1.5M between 1987 and 1991, and achieved
YOR and an underwater robot satisfy the requirements for further $3.7M in savings (Roman, 1991)) rendering robotics significant in new
testing in actual work environments. nuclear power plant designs.
Several other research investigations and advances took place
around the world in the 1980s, with most effort focusing on the im- 2.2. Chernobyl post-accident robots
provement of subsystems. For example, the problem of local and global
positioning is a common theme among static and mobile robots, while By contrast, and influenced at least in part by the magnitude and
mapping methods were also being developed (Berry et al., 1983). In actions following Chernobyl, the related discussion in the literature
addition, testing of locomotion methods that deviate from the classic from around that period is less prominent. The accident took place in
wheeled and tracked ones also began; see e.g. the ODEX-1 robot (Hamel 1986, destroying the reactor and various segments of the building en-
and Martin, 1983) and the hybrid locomotion robot (Ichikawa et al., velope (Kurnosov et al., 1988). Immediate responses to the accident
1983). Most significantly, the use of robotics started to receive wider included sending two tele-operated robots (STR-1) on the roof to clean
attention in the nuclear industry. For example, the US Department of up the debris but they were disabled by the effects of radiation exposure
Energy (DOE) produced a report which summarised the various robotic soon after, with the remainder of the task completed by people working
technology needs in nuclear power plants (US Department of Energy, short shifts in what was an extreme environment in terms of exposure.

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Another robot, KLAN, was reported to be developed for dosimetric re-


connaissance, rubble clearing and decontamination (Potemkin et al.,
1992).
The magnitude of the damage was such that shielding of the sur-
rounding environment had to take place as quickly as possible, whilst
additional issues of great importance needed addressing; for instance,
to monitor the core's behaviour, to employ a ventilation system to
prevent explosions, and to eliminate the possibility of a self-sustaining
chain reaction. One report outlines how those issues were addressed
(Kurnosov et al., 1988). The shielding structure comprised a total of
400000 m3 of concrete, 7300 tons of metal structures, and 90000 m3 of
sand.
Nine years after the accident, it was reported that the structural
integrity of the sarcophagus was declining, with an estimated 1200 m2
of breaks in the roof and walls (Rowland et al., 1995). The primary
concern was that an earthquake could trigger the release of radioactive
dust clouds. Sending robots to remove the fuel masses and repair
structural damages was the only way forward. The latter publication
reported on a collaborative effort between the Lawrence Livermore
National Laboratory, the Ukraine Academy of Sciences, the Research
Institute of Mechanical Problems, and the Chernobyl Engineering
Support Centre, to develop a heavy duty radiation hardened robot. The
report addressed the work philosophy and specification requirements
for the project.
One very informative piece of literature for Unit-4 of Chernobyl was
produced in 1997 (Carteret et al., 1997). The needs assessment that was Fig. 6. Pioneer 1, the reconnaissance system that characterised the Chernobyl
Unit 4.
carried out included the state of the facilities addressed, a summary of
requirements, an evaluation of the implementation plan, as well as a list
of potentially useful robotic systems. Those were typically classified as for instance, lawnmowers and cleaning robots started to reach a com-
characterisation, excavation, dismantlement, and manipulator arms. mercial level of functionality and reliability for the first time i.e. beyond
Regarding characterisation, the idea was to use systems that had al- the cutting-edge technology that had been developed for military and
ready proved to work in hazardous environments, with exemplary ro- space applications. In the civil and construction industries, semi-auto-
bots including the Mobile Automation Characterisation System (MACS) matic mobile robotic systems were being adopted as a means of im-
and the Remote Characterisation System (RCS) robots developed by the proving efficiency, quality and safety. Example prototypes in various
US Department of Energy; and the NOMAD (developed by NASA). The application areas included: driverless off-road transporters; floor
MACS was equipped with 6 NaI detectors, laser-based navigation and grinding robots; hydraulic manipulators for site assembly of block
automated surveying capability, whilst the RCS could undertake sub- walls; devices for automatic cleaning or inspection of tunnel walls; and
surface mapping but its GPS based navigation system would allow only hydraulic excavators (Bradley and Seward, 1998; Gu et al., 2004;
exterior operations. The NOMAD could avoid obstacles automatically Shaban et al., 2008). As pointed out by Katz et al. (2008), the chal-
and provide high quality images. lenges associated with unstructured environments such as these, are a
The Pioneer (Fig. 6) is one robot reported in the literature to assess consequence of the high-dimension of the problem, including robotic
the structural integrity of the sarcophagus within the Chernobyl nuclear perception of the environment, motion planning and manipulation, and
power plant and to generate a 3D map of the facility. In order to human-robot interactions (Chen et al., 2011; Gonzalez and Iagnemma,
withstand the radiation levels, some of its core components would be 2017; Ishida et al., 2012; Lacroix et al., 2002; Russell, 2001; Saeedi
tethered outside the area of operation, while on-board components et al., 2016).
were typically shielded by thin lead (e.g. 1.25 cm covering the cameras) In the nuclear industry, research and development in this area is
(Abouaf, 1998; Denmeade, 1998; Maimone et al., 1998). also significant. In the USA for example, around 30 utility companies
Overall, the events at TMI-2 and Unit 4 of Chernobyl established the had used robots for more than 60 work tasks (Mann, 1992). Climbing
1980s as a decade where serious investment on nuclear robotics took robots were developed for use in areas such as the main steam tunnel
place; this being in accordance with investments on nuclear power rooms, feedwater heat exchangers, radwaste buildings and so on. In
plants around the world, e.g. from France, USA, UK, and Japan. For Spain, Briones et al., 1994, presented a prototype modular robot (Ro-
example, by 1992, Japan already had 42 commercial power plants bicen) that was able to traverse walls by means of vacuum suction cups,
generating 30% of the country's electricity (Yamamoto, 1992). In the and was equipped with a sensory system with feed back to the operator
meantime, between the Chernobyl and Fukushima accidents, and also console via a communication cable. This robot was equipped with air
as a result of the development of systems associated with the clean-up and point temperature, humidity, distance, and radiation sensors, along
of nuclear legacy facilities, robotic technology evolved significantly. with audio, video and illumination features. All signal processing was
However, those advances were not enough to prevent the escalation of undertaken on the sensory module via an Intel 8051 microprocessor,
events after electric power was lost (Ishikawa, 2015) that resulted in while a second one handled the motion process. The latter was con-
core damage to units 1, 2 and 3 at the Fukushima Daiichi nuclear power trolled manually by the operator. The robot was reasonably small with
plant. dimensions 600 × 320 × 300 mm and a mass of 30 kg. However, its
load capacity was reduced significantly when travelling on walls (i.e.,
3. Terrestrial characterisation robots from the early 1990s to the 75 kg on the floor, 10 kg on a wall).
present day Follow-up developments included Robicen II and III (Savall et al.,
1999; Serna et al., 1998). The improved design of the former allowed
During the 1990s, robots were developed for a wide variety of ap- shifting between horizontal and vertical movement on its own, while
plications, reaching out not only to industry but also to domestic users; the latter weighed ∼10 times less than its predecessors, travelled with

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approximately twice the speed, and had minimal on-board signal pro- surveying pipes that are not immediately accessible (i.e. buried).
cessing, thus reducing its susceptibility to the risk of radiation damage. Roman and Pellegrino, 1993, discuss features that are desirable on such
All three of the aforementioned robots were built as part of an in- types of robots. Considerations include quality image viewing, variable
dustrial-academic project for the Spanish nuclear market. lights, reliable mobility, fail-safe manual retrieval, mobility and en-
A further series of climbing robots from the 1990s are the ROBUG II, vironment sensors, and user-friendly operator interfaces; while future
III, and IV (Galt et al., 1997; Luk et al., 1999, 1996, 1991). ROBUG II versions are envisioned to be miniaturised with the ability to travel
was a four-legged robot with the ability to climb vertical walls. ROBUG across any pipe-related terrain and to sample and repair in addition to
III was produced via the European Commission's Teleman program surveillance. The overview cited above reports on pipe-crawling and
which was initiated in response to the needs of the Chernobyl accident. other types of robot that were tested between 1990 and 1991, for en-
It was designed to walk and climb, drag 100 kg payloads on both floors vironmental, fossil fuel, hydroelectric, nuclear, gas and water utilities.
and walls, access small openings and climb over obstacles. Other design Regarding the nuclear industry, pipe crawlers were reported as having
features include the ability to walk on curved and rough/friable sur- been developed for the inspection of a) concrete-lined service water
faces. The platform is a spider-like 800 × 600 × 600 mm structure lines (Brunswick and Indian Point Station-11 nuclear stations), b) air
comprising eight articulated legs. For both ROBUG III and IV, in- inlets to check for blockages and operation of valves (McGuire nuclear
telligent motion control is addressed by employing genetic algorithms, station), c) heat exchanger tube sheets (Beaver Valley nuclear power
artificial neural networks and fuzzy logic. For example, even though the plant) and d) canopy seal welds on reactor head control rod drive
robot is tele-operated, the eight legs follow a pre-programmed sequence mechanisms (Zion nuclear power plant).
to move, i.e. to travel forward. The Teleman program also sought to Gamma-ray imaging systems for use on mobile robots are also being
produce reliability models that would report upon radiation induced researched with one particular study (Redus et al., 1994) combining a
robot failures (Lauridsen et al., 1996). With respect to ROBUG III, the video camera and gamma radiation detector to afford simultaneous
same article presents estimated radiation induced failure results, and location and identification of radioactive sources in the photon energy
reports that with radiation hardened components it would be able range of 0.1–1.5 MeV. It was anticipated that this system could visualise
tolerate doses above 1 kGy. ROBUG IV was developed as part of the radioactivity distribution with a 6° angular resolution and collimation
project funded by the European Strategic Program in Research in In- was used to enable positional information to be obtained. The SWAMI
formation Technology (ESPRIT). (Stored Waste Autonomous Mobile Inspector) was a semi-autonomous
Oak Ridge National Laboratory (ORNL) pursued the research and tetherless mobile robot that was developed for the inspection of waste
development of robotic systems through the ORNL Centre for drums (Fulbright and Stephens, 1995). The control system was re-
Engineering Systems Advanced Research. A particularly relevant pub- sponsible for the correct operation of the robot subsystems, e.g. navi-
lication at that time reports on their advances (Mann, 1992). The la- gation and positioning, video, radiation detection, and drum barcode
boratory had two mobile robot prototypes (HERMIES-IIB and HER- recognition etc. The mobile platform was off-the-shelf (Transitions
MIES-III), based on which research was undertaken on fuzzy logic Research Corporation, Helpmate) and had been employed previously in
control, path planning, high performance computing, and machine hospitals areas. The barcode reader would identify which waste drums
learning. HERMIES-III was evaluated for surface contamination surveys had been inspected, whilst the video subsystem comprised six cameras,
of waste containers. Novel functions that encouraged autonomy were strobe lights and video compression hardware. Radiation monitoring
tested, including navigation, obstacle avoidance, waste container image included sensitivity to alpha and beta radiation in alarm or count mode,
identification and end-effector positioning for the radiation detector. In while positioning was achieved via rotating lasers. All these systems
total, 27 on and off-board processing units were utilised for the robot. were integrated on board via Versa Module Europa (VME) cards that
Another report of this decade suggests that mobile robots can be very utilised the Motorola 68030 architecture.
useful for routine inspection and maintenance tasks (Fujii et al., 1992). A novel planetary (three-wheel assembly) wheel system was im-
As a case study, it considers potential areas of deployment in advanced plemented on KAEROT, a robot designed for maintenance and inspec-
liquid metal reactors (GE-ALMR), including their geometry, radiation tion tasks (Kim et al., 1995). The purpose of this novel means of loco-
and other environmental conditions; while a proposed tetherless mobile motion was to provide a more stable navigation on stairs and over
robot with advanced obstacle avoidance is presented. The robot com- obstacles. Related studies presented path planning and automated stair
bined sonar and infrared sensor data, vision and laser range sensing for climbing algorithms that were developed for these purposes, with ex-
navigation, and object recognition via charge-coupled device tech- perimental results suggesting that greater motion stability had been
nology (CCD) cameras. achieved. Kaerot/m2 was designed for the inspection of pressure tubes
Fault identification and action techniques are also important within in Pressurized Heavy Water Reactors (PHWR). It utilised a radiation
the framework of improving the robustness of mobile platforms. One hardened 8051 processor and it featured fail-safe functionalities to
study focuses on fail-safe operations to ensure that in the case of loss of ensure its retrieval (Kim et al., 1999). The third version of this robot
control, no damage is caused to the work environment and the robot (Kaerot/m3) was based on a crawling platform, and was modified for
itself (Tso and Backes, 1993). A logic gate fault tree analysis was de- the Korean Hydraulic Nuclear plant to withstand a 100 kg payload,
veloped to identify incorrect robot operation, and safety diagnostics for allowing it therefore to carry appropriate tooling for emergency stop
emergency robot motion shutdown. The study discusses such opera- valve manipulation (Seungho et al., 2010).
tions in regard to a dual arm manipulator, yet this is immediately In 1998, Perret reported on the state of the LMF robot that was
pertinent to mobile platforms that carry out surveying tasks in nuclear being manufactured at the time by a private company (Cybernetix, for
environments. Another study further elaborates on this aspect by pre- KHG GmbH) (Perret, 1998). The robot was developed to withstand up
senting various possibilities of reliability and safety assessment (Langen to 10 KGy of radiation. Useful considerations are presented such as the
and Baum, 1995). Examples address optimisation, including software technical issues that relate to a) the choice of motors; for example,
supervision, pre-programmed routines that block the robot going into thermal motors use up air and hence filters are needed to prevent
undesirable areas, inherent diagnostic checks, and transition to re- contamination, b) stability, especially when traversing along stairs of
dundant autonomy (fully tele-operated if necessary). different steepness, c) choice of locomotion, d) choice of communica-
Increased flexibility of terrestrial robots is reflected by design tion means, e) radiation tolerance, f) user-friendliness of control soft-
forethought that enables them to traverse within and over complex pipe ware and g) overall size and capability of the robot. The LMF robot was
networks. Pipe inspection tasks are reported to have accounted for 33% developed to travel on four tracked wheels, with the ability to cross
of utility robotic activities in 1993 (Roman and Pellegrino, 1993). Such trenches and obstacles as wide and high as 40 cm. The power supply
robots are thus being developed to provide a cost-efficient way of was fitted into the robot by means of a battery pack with a hydraulic

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arm also mounted on it. Communication was established by either radio eventually to continue the inspection of the tunnel for a further 55 m
link or by a 100-m umbilical. A Siemens 88C166W addressed all pro- from the jammed robot (Gilliam et al., 2015; Kriikku et al., 2015; Tibrea
cessing, while multiplexing and other features such as a stand-by mode et al., 2015).
in case of transmission loss were also incorporated. Another study A snake-type robot was utilised in Ringhals Reactor no 1, in Sweden,
utilised the LMF to carry a rotating 3D laser scanner with the focus to to repair a leakage coming from the pipes that are part of the control
undertake 3D mapping of nuclear environments (Roennau et al., 2010). rod drive mechanism located below the reactor vessel (Buckingham and
The results of a ten-year research programme on tele-robotics for Anscombe, 2005). For this purpose, an exact replica was developed to
the Spanish nuclear industry were presented in 2003 (Iborra et al., ensure that the snake robotic arm was able to complete its mission
2003). The motivation for this stems primarily from reducing personnel successfully. Although the arm was fixed to a monorail structure, its
exposure but it also highlights the fact that standard service robots can ability to reach and repair areas that were meant to be inaccessible
minimize the uncertainty in scheduling nuclear maintenance services throughout a facility's lifecycle renders it of interest to future applica-
due to the intermittent use of human resources (as workers who have tions where it may be able to navigate more freely.
reached the maximum allowed radiation dose cannot work in radiation Cortez et al., 2007, present a miniature (5.5 cm) robot, called
areas for a certain amount of time). Their results mostly highlight static Khepera II, which was equipped with a very small radiation sensor to
robots that are useful in areas such as those associated with the steam identify locations associated with high radiation levels (other relevant
generator, reactor cavity, reactor vessel and head, but also present two studies include Cortez et al., 2009, 2008). This project implemented an
mobile robots: the inspection and retrieving vehicle (IRV) and the interesting, automated sequential nuclear search strategy that focuses
cleaning and retrieving vehicle (CRV). Both can operate underwater on the distribution of radioactivity within a large area. The adopted
and inside pipes. However, the mobile platform is based on tracks, and strategy involves moving the platform on a predefined planar grid and
hence both may be used in terrestrial work tasks as well. the use of a radiation sensor to identify the absence or presence of a
The Savannah River Technology Centre (SRTC) has long had several radiation source on a statistical basis. Luk et al., 2006, review in their
mobile robots for carrying out various tasks. They were either devel- work the robots they developed, i.e. the NERO (nuclear electric robot
oped in house or modified from existing designs. A technical report that operator), SADIE (Sizewell A duct inspection equipment), ROBUG-II,
dates back to 1995 presents the robots that were used for these pur- and Roboslave series robots. This included remarks on their perfor-
poses (Teese, 1995). The first investigation of mobile robots at SRTC mance in nuclear tasks, as well as advantages and limitations.
took place in 1986, with the Autonomous Laboratory Vehicle with One study presented an approach where two mobile robots are
Autonomous Navigation (ALVIN). A Cybermotion K2A was employed as utilised for various uses within a power plant (wired and wireless) (Ma
its base and it was further modified in an ad-hoc manner for prototyping et al., 2014). The wired version can provide power supply to the
purposes. SIMON was an improved version of the aforementioned wireless robot, and it can also be used as a charging station, whilst the
MACS (developed by US DOE and considered for Chernobyl), in terms wireless robot goes into the power plant and mounts several repeaters
of navigation and processing depth. A worm robot equipped with a to allow wireless communication. The latter is also designed to go to the
plasma-arc cutting torch was used for the modification of the ventila- top floor and release balloons equipped with cameras to provide visual
tion system piping. In particular, it was desired to divert the exhaust air information. This is a six-track, crawler-type machine, with four arm
from a plutonium handling facility to a sand filter system. On account of tracks and two tracks below the chassis. An interesting feature found
the robot's capabilities, costly shutdown of the facility followed by here relates to the monitoring of the positioning of the arms with
excavations to allow personnel access was prevented. SWAMI-II was minimal electronics. In particular, a potentiometer-like configuration is
reportedly used for waste drum inspections. It incorporated laser sen- mounted around the arm tracks so that when they are moving, a brush
sors that could identify and characterise structural condition such as wipes the potentiometer surface, achieving monitoring of position in a
bulges, dents etc. Finally, a wall crawler was developed for various low-cost and accurate manner. The material of the chassis is aluminium
nuclear applications. For instance, at the Savannah River Site, it was alloy 7075 (aerospace, radiation tolerant); it weighs 56 kg and its size is
utilised to produce wall thickness maps of High Level Waste tanks. 812–1198 × 644 × 222 mm.
Further contributions of SRTC are outlined in 1996 by Lewis and Teese, Guan et al., 2014 presented a two legged, five-degree-of-freedom,
with mentions to the aforementioned waste tank crawler and CRADA, a wall-climbing robot that uses suction cups. It is equipped with a
small diameter pipe crawler. camera, a dosimeter, a humidity sensor and a wireless video trans-
In 2003, researchers from the SRTC deployed a sacrificial mobile mitter. The navigation system utilises signals from a distance sensor, an
robot to investigate the environment of the H-Canyon exhaust tunnels, inclinometer and a pressure sensor. The embedded control system in-
which had not been accessed since they were built in the 1950s corporated a ST Microelectronics microcontroller (STM32F103) based
(Robinson and Smith Jr., 2004). The purpose of the inspection was to on an ARM core. The robot's mass is 1.1 kg, its size is 245 × 100 × 100
identify potential leakage locations and to assess structural integrity, as mm and was evaluated for its navigation and obstacle avoidance cap-
high gamma-radiation levels were reported in areas where there was abilities.
the risk that airborne contamination could be released. The robot was More recently, Dong et al., 2016, presented a waterproof, tracked-
designed to be able to access a 0.09 m2 opening, and traverse 12 m wheel robot that incorporates stair-climbing capability via additional
along a 3 × 3 m tunnel. It was controlled remotely (i.e. without au- swing arm tracks. The main body houses the battery, the motors, and
tonomous functionality) and a rotating camera was utilised to identify wireless communication equipment. The latter is housed in a separate
leakage points and to inspect piping and the general structure of the segment of the body to avoid electromagnetic interference due to the
tunnel. A similar type of robot was developed and tested in 2009 power device. Radiation protection is provided by means of cadmium-
(Minichan et al., 2011). A basic requirement for this mission was for the selenium shell on the camera of the robot, a tungsten/silicon resin
robot to cover a much longer area (length up to 120 m). In this tra- shielding strap over the internal electric components of the body, and
jectory, efforts were made to reduce the size of the tether by using an silvered paper on the wiring. Swing arm posture and motion control is
Ethernet-based communication system. A third crawler under test was included in a human-machine interface. The authors include the de-
also presented in the same publication. This was a four wheel crawler velopment of an algorithm for the control of the robot's motion. No
with a Pan-Tilt-Zoom (PTZ) camera, which was being assessed in information is given about the sensors that are utilised in the system. Its
mockup areas of the air tunnel. In 2014, SRS deployed a fourth in- size is 860 × 556 × 345 mm.
spection vehicle. It had a custom scissors lift in order to carry our duct A mobile robot equipped with a scintillation detector for surveying
inspection along the tunnel. The mission ended when it tipped over. an area with gamma radiation is outlined by Miller et al. (2015). The
Due to that, a recovery vehicle was deployed in 2015 but it was decided detector is surrounded by a lead sheath so that only the incident

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Fig. 7. The RESCUER robot (Guzman et al., 2016).

radiation is detected. Moreover, it provides a full 180° rotation to for- various points within the containment. This limits its usefulness fol-
mulate directional profiles. The motivation behind this setup was to lowing an accident since the facility must have those barcode stickers
identify the direction of nearby radiation sources. The chassis is a mounted, a priori. However, future nuclear facilities that do employ this
Lynxmotion 4, on which a rotating platform is mounted. A lanthanum method in the first place may lower the complexity of the navigation
bromide (LaBr3) detector is connected to a Hamamatsu R6231 photo- task.
multiplier tube and the controller is a Lynxmotion Bot board II with a A novel characterisation robot was recently presented by Ducros
BasicAtom Pro 28 processor. and Hauser (2017). The RICA robot weighs 80 kg and its size is
RESCUER is a robot that is designed for the detection of aggressive 570 × 430 × 330 mm. It is developed and used for characterizing nu-
agents and for sampling, but also for human rescue scenarios (Fig. 7) clear environments by locating and measuring the levels that radio-
(Guzman et al., 2016). An important feature that relates to the robotic active sources yield. It is split in two, one being the motion part, which
systems reviewed in this article is the development of a method to is essentially a chassis with polymer tracks. The upper part comprises
decontaminate the robot after its mission, so that any risk that resident two cases, with the first one containing two CCD cameras for front and
contamination might have posed to workers in terms of radiation ex- rear view; white LEDs to provide illumination and a motor that moves a
posure is removed. This includes applying an additional coating to the gamma radiation camera. The other part contains the electronic circuits
body of the robot in order to optimise decontamination. The robot and communication platform. It can be set up with different toolkits
shown in Fig. 7 features a multi-sensory system, mapping capability and depending on the purpose, i.e. for sampling it uses a mechanical arm
a human-machine interface that also allows for semi-autonomous op- whereas for mapping it uses the gamma camera (see Fig. 8). Shielding
eration. Its chassis is halogen-free and radiation hard. The structure is of the latter is done with tungsten alloy, which increases the overall
made up of polycarbonate stainless steel, AISI 304 BA (Fe/Cr18/Ni10). weight by 17 kg. The camera detects energies between 50 keV and
Navigation includes the utilisation of flipper absolute encoders and a 2 MeV. The radiation dosimeter is based on a Geiger-Mueller tube
differential global positioning system. It is further equipped with a front (6150 AD5, Saphymo) and the gamma spectrometer is based on a
bumper to push obstacles and it can be fitted with either wheels or four CdZnTe crystal. The power supply and signal acquisition is undertaken
tracks. For sampling, a gripper and a sampling container are in- via a single, hardened 100 m coaxial cable. All the electronics were test-
corporated. irradiated (rates of 1.8, 2.1, and 3.10 Gy h−1) and its performance was
Another accident investigation robot is reported to have two and evaluated by 20 3-h long missions in an actual nuclear environment.
four-legged locomotion capability (Kim and Jang, 2016). Its body More recently, a novel and modular approach was presented, ad-
structure has been designed in such a way so that most of the weight is dressing inspection tasks at hard to reach areas, such as the SRS H-
to the back of the robot, which is curved. Hence, in the event of a fall, it Canyon exhaust tunnel (Voyles et al., 2017). The approach involves the
will fall behind and damage would be minimised. For positioning, the integration of two robotic components. The first one, MOTHERSHIP
authors used landmark localisation, which employs barcode stickers at (Modular Omnidirectional Terrain Handler for Emergency Response,

Fig. 8. RICA robotic platform with gamma camera on the left and manipulator arm on the right (Ducros and Hauser, 2017).

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Decreton, 1996; Sinclair and Chertov, 2015; Van Duy et al., 2015;
Zhang et al., 2013). Similarly, high end computing is also regarded as
greatly important (Bagatin et al., 2017; Lin et al., 2016; Nancekievill
et al., 2016; Ostler et al., 2009; Schmidt et al., 2012; Sterpone et al.,
2005; Wu et al., 2011). Furthermore, global advances have already
proved to be beneficial for the robotic community. For instance, the
Robotic Operating System (ROS), is an open source middleware that
was developed at Stanford Artificial Intelligence Laboratory, which
simplified greatly all aspects that relate to the remote control of a robot.
ROS is now used widely in both industry and academia.
In this regard, two features stand out. Firstly, it is clear that, even
though the concept has remained unchanged in the sense that a robot
undertakes a series of pre-specified tasks and does not completely re-
move the humans from the control loop, robotic subsystems have
evolved in a step-change manner. In addition, it has been shown re-
peatedly that the technology exists to enable robots to function in
nearly every area of nuclear reactors. As such, part of the problem
potentially lies in the lack of attention directed towards their estab-
lishment in the nuclear industry. The following takes the Fukushima
Fig. 9. Mothership and modular snake cooperating during an inspection de-
monstration (Voyles et al., 2017). case as an example.

4.1. Pre-and-post-Fukushima robots: the gap


Serpentine and Holonomic for Immediate Placement), comprises 2-D
tread modules that are expandable to form as many links as desired. It was not possible to avert the progression of the accident in
The treads are arranged discretely on the outer surface of a hollow Fukushima Daiichi nuclear power plant via the use of robotic systems
cylinder, whilst the driving module incorporates a novel ring gear that might have been pre-programmed to act as a last resort because, if
system. The CMU modular snake robot comprises 1 degree-of-freedom they did exist, they were not available. Soon after the reactors in Units
(DOF) modules which can be configured in various ways, depending on 1–3 were damaged, the priorities were to restore cooling of the reactor
the movement patterns one wishes to carry out. The latter is attached to systems and to limit the release of radioactivity, most of which origi-
MOTHERSHIP, and its end effector may facilitate sensing instruments nated from Unit 2 and ground debris arising as a result of the hydrogen
and manipulators (Fig. 9). explosions in Unit 3 and its propagation to Unit 4 (World Nuclear
Association, 2017b). An international effort has since began with tasks
4. Discussion following a survey-decontamination approach, with the ultimate goal
being to locate the fuel debris, recover it and package it in waste con-
Mobile robotic systems for nuclear applications have been in use for tainers thus allowing full decommissioning of the site to progress. Al-
almost half a century, whilst arguably the most significant technolo- though several terrestrial, underwater and heavy-duty robots have been
gical advances have taken place in the last two decades. High-perfor- deployed throughout the last seven years since the accident, it is per-
mance computing has increased the reliability and accuracy of in- haps surprising that most of these were not readily available or suitable
strumentation, and new materials have been formulated to increase the to aid the clean-up activity.
radiation tolerance of electronic and mechanical components. These About a decade before the accident, a series of emergency response
advances have helped to reduce the time that personnel are exposed to robots were developed in Japan, motivated by the criticality accident
radiation, they have decreased the need for manual labour in con- that took place in a fuel processing unit in Tokaimura, in 1999. The
taminated environments and have enabled access to previously in- development of the robots was supported and funded by the Japanese
accessible, confined and oxygen-limited spaces (Bloss, 2010; Bogue, Ministry of Economy, Trade and Industry (METI). One of these robots,
2011; Gelhaus and Roman, 1990). Furthermore, thanks to these ad- namely SWAN, was presented in 2002 (Hosoda et al., 2002). The robot
vances, robotic system designers now have a vast number of options to was developed to use a manipulator for preventing disasters by opening
choose from when tailoring a robot to a particular mission. These in- and closing valves. Using a transformable crawler mechanism, three
clude for example, its size, its locomotion mechanism, the instruments cameras for vision, one for manipulator point-of-view, and a variety of
and tools it may carry, its human-machine interface (HMI), its control tools and sensors, it had the capacity to traverse on 40° slopes, open and
flow, navigation, diagnostics and data processing. close doors; and sample smear, gas and reactor water. Semi-autonomy
In turn, this allows for the emergence of new and/or the optimisa- was incorporated by available control algorithms that are activated
tion of existing features. For instance, one study proposed a tethered optionally for traversing on stairs and over obstacles. For these pur-
contactless means of powering robots from several km, with the aim poses, inclination and proximity sensor data are used in control loops.
being to prevent the power cable from getting tangled up (Choi et al., The robot was successfully tested in a mock-up reactor environment.
2012). Recently, another study presented a novel gamma imaging and Another article of that period presents the Remote Surveillance
source localisation approach, integrating data from a Compton gamma Squads (RESQs, as shown in Fig. 10) (Kobayashi et al., 2002). These
camera and LIDAR sensors (Lee et al., 2018). robotic units were developed specifically to survey contaminated lo-
Equally extensive research activities on the other hand, do not focus cations, by means of radioactivity, environmental, and image data
on a specific robotic mission, yet they present cutting-edge research in collection. More specifically, one lightweight wheeled (RESQ-A) and
order, for example, to increase the radiation resistance of mechanical two heavy duty tracked (RESQ-B/C) vehicles were developed. RESQ-A
and electronic components as well as to improve computing reliability. and B performed surveying tasks while RESQ-C was equipped with tools
Examples include undertaking irradiation tests on optical fibres for cutting, cleaning, and sampling.
(Coenen and Decreton, 1993), position sensing using laser systems Another accident preparedness project was developed by Mitsubishi
(Decreton, 1995), and other sensory components, communication, ca- in 2002 (Isozaki and Nakai, 2002). Two heavyweight robots, MARS-A
bling and connector (Diggins et al., 2015; Garreau et al., 2013; Han and MARS-T were designed to open and close doors and valves, as well
et al., 2015; Kuwahara et al., 2012; Liu et al., 2018; Sharp and as cleaning, whilst the latter was integrated with decontamination

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Fig. 10. RESQs A to C, from left to right(Kobayashi et al., 2002).

capability by means of spraying water. Their platforms enable them to


traverse on 40° slopes, 1 m landing depth and they could operate for a
few hours in environments of up to 10 Sv h−1.
SMERT-M and SMERT-K are robots developed by TOSHIBA in 2002
(Yuguchi and Satoh, 2002). The former navigates on a retractable
crawler mechanism and is equipped with a multi-axial arm, an ele-
vating mechanism that carries the sensor unit and a dedicated frame for
carrying SMERT-K. The sensor unit can detect gamma rays and neu-
trons, as well as humidity, temperature, oxygen and hydrogen con-
centration levels; while its CCD and infrared cameras are radiation
hardened. The SMERT-K is a wheel-type robot that is used to do quick,
preliminary inspections. Both robots can operate either wired or wire-
less, while two extension cable drums are used which also act as
wireless hubs if needed. The robots were evaluated in mock-up en-
vironments, although no information is available with respect to their
levels of autonomy.
The RaBOT was also developed following the Tokaimura accident
(Oka and Shibanuma, 2002). It was designed to operate in extreme
radiation environments (reportedly up to 105 Sv) and comprised dual,
articulated manipulators and four crawlers. Its sacrificial parts were the Fig. 11. JAEA-3 with gamma imaging system (Kawatsuma et al., 2012).
CCD cameras and control boards, which were modular and could be
replaced remotely when needed. torus room in Units 2–3; the Four-legged walking robot in Unit 2, and
A study in 2012 summarizes various aspects following one year of the Survey Runner (see Fig. 13) in Unit 3. The former was designed to
using emergency response robots at Fukushima Daiichi (Kawatsuma walk along the cat walk of the torus room and comprised a smaller unit,
et al., 2012). It is reported that most of the robots that were built fol- which was deployed to enter and investigate narrow spaces on top of
lowing the 1999 accident, were either not fit for undertaking a mission the suppression chamber and the vent pipes. Another investigation
(due to physical constraints and/or lack of maintenance), or several robot was employed to operate from the upper part of the suppression
modifications had to be done. For example, the RESQ robots could not chamber, extending a camera to underwater locations in order to seek
be repaired due to critical information being lost, while the size of the leaking spots (Hitachi GE tele-runner). Frigoma was put to use in 2013
MoniRobo-1 robot was deemed too heavy and at risk of damaging the to collect information about the ambient dose rate and survey the area
surrounding infrastructure. In order to deal with this setback, JAEA near the access point of the Primary Containment Vessel (PCV). The
modified one Brokk-40 (JAEA-1), and two RESQ-A robots (JAEA-2/3). High-access investigation robot surveyed the upper spaces of all reactor
JAEA-3, which is seen in Fig. 11, was modified for undertaking gamma buildings, specifically in the upper space of the 1st floor. The Kanicrane
ray imaging on various floors of the reactor buildings, and was de- is a robot that similarly investigated the upper areas of the 1st floor of
ployed in Unit-2 six months after the accident. all units. Rosemary and Sakura are two robots that were used together
To date, several robots have operated in various levels of all the to provide information about the status of the 2nd and 3rd floors of all
affected units at Fukushima, many of which were reconnaissance type. units. This small investigation device, essentially a tiny, tracked wheel
These are indeed fundamental robots, because decommissioning and robot fitted with a smartphone, was used in Unit 3 for initially in-
any other work planning can go ahead as the environment is uncovered, vestigating the PCV equipment hatch. Kinoshita et al., 2014, describe
especially in terms of the recognition and localisation of radioactive applications that were developed in response to the accident, including
sources and levels. The first robots to undertake reconnaissance tasks a novel gamma camera with pan/tilt and shutter mechanisms, mounted
were two Packbots and TALON, which were donated by USA to un- on a tracked wheel vehicle; it was deployed in Unit-3 to detect hot
dertake radiation mapping and cleaning. Other robots that did similar spots. Other reported advances in the same article relate to the remote
investigations the same year were JAEA-3 (Modified RESQ-A) and control of robots, decontamination approaches, and treatment of con-
Quince, which was redesigned to operate reliably in the presence of taminated water.
radiation (Kawatsuma et al., 2017, 2012; Nagatani et al., 2011; Rohmer The two most recent robots, namely PMORPH (Shape Changing
et al., 2010). A fascinating blog describing the initial deployment of Robot, see Fig. 12), and SCORPION were developed to fit through a 100
robots at Fukushima-Daiichi was written by one of the nuclear opera- m diameter pipe that gives access to the interior of the PCV of Unit 1. At
tors working at the site (Guizzo, 2011). least three PMORPHS were used, encountering radiation doses between
Later versions of Quince were deployed from 2012 onwards. 3 and 17 Svh−1. The SCORPION was the latest robot that attempted to
Between 2012 and 2014, two robots were used for investigation of the investigate the PCV interior of Unit 2, and the seventh to be abandoned.

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conditions, followed by proposed and/or developed solutions. Some


representative examples are: "Narrow path with sharp corners" (Fujii
et al., 1976), ''Positioning sensor to accurately stop the vehicle at inspection
position'' (Nakayama et al., 1983), ''Manipulation of varying loads
0–25 Kg'' (Kniazewyc et al., 1986), ''Sample floor sludge'' (Schwartz and
Meininger, 1987a), ''Inspect valve orientation'' (Gelhaus and Roman,
1990), ''Use optical wheel encoders and proximity sensors staggered for
different depths to determine passing doorways or external architecture''
(Roman, 1991), ''Obstacle avoidance using sonar and infrared sensors''
(Fujii et al., 1992), ''Eddy current to locate welds in pipes'' (Roman and
Pellegrino, 1993), ''Incorporate fail-safe diagnostics'', ''Collision-free navi-
gation down a narrow aisle of storage drums'' (Fulbright and Stephens,
1995), ''Drag 100 kg payload horizontally'' (Luk et al., 1996), ''Cross
400 mm wide trenches'' (Perret, 1998), ''Multiplexing to keep umbilical link
flexible and light'' (De Geeter et al., 1999), ''Direction compensation using a
gyroscope sensor'' (Hosoda et al., 2002), ''Sense oxygen and hydrogen
density'' (Yuguchi and Satoh, 2002), ''Withstand airflow rates of 10 miles
per hour'' (Robinson and Smith Jr., 2004), ''Non-wireless communication
was required'' (Nagatani et al., 2011).
Fig. 12. PMORPH series robot used inside the PCV of Unit-1 (Tepco, 2017).
Even though the requirements that underlie these descriptions are
usually laid out textually in an ad-hoc manner, it is presumed that in
most cases the developers will have based their solution on a concise
and systematic set of requirements. There are several approaches to
produce such a set, and equally several starting points. For instance,
one may typically start by answering questions that relate to the mis-
sion's environment and trade-off capabilities, such as determining
whether their robotic system will be sacrificial or desired to be re-
trieved. The former and latter will indeed form plenty of requirements.
For instance, the benefit of creating a sacrificial robot is that one may
develop a low cost working prototype in order to test features such as
mapping algorithms and advanced navigation. On the other hand, a
robot that is intended to be reused may need heavy shielding to protect
the sensors and electronics, whereas extra computing functionality may
be required to ensure that radiation does not induce large errors in
instrumentation measurements.
Analytical system design approaches can be very helpful as they will
help categorise these requirements and uncover their in-between de-
pendencies. Proposed solutions will be usually checked against the
latter and will define the global and local features of the robotic system.
Fig. 13. Survey runner robot, used for leakage inspections (Tepco, 2017). Virk, 2003, for example, discusses the importance of modularity (i.e.
breaking down a robotic system to several subsystems), through the
CLAWAR project (Climbing and Walking Robots), which aims to bring
SCORPION survived unexpectedly less time than was expected, after
forward open design protocols for the robotic community. The project
encountering radiation levels of 650 Svh−1 (radiation resistance, 1000
includes twenty technical tasks carried out by institutions and private
Gy). All the aforementioned robots, and e.g the two shown in Fig. 12
companies, and spanned from identifying common to special require-
and Fig. 13. are outlined on TEPCO's website (Tepco, 2017).
ments, tailored to a specific industry's needs. Another approach ad-
dressed the practical design of robots in radioactive environments, by
4.2. Recommendations for robotic design requirements giving emphasis on the electronic components level (Oomichi et al.,
2007).
Most relevant research works that propose novel functionalities, or Regardless of the approach taken, it is useful to break the robotic
present the results of these, describe various factors that form the basis system down into subsystems. The exemplar shown in Fig. 14 corre-
for system design and development. Common are descriptions and sponds to a conceptual robotic system split into five broad (but not
figures on the geometry of a targeted area, and environmental definitive) subsystems, comprising: the mechanical design, the sensing

Fig. 14. Exemplary robot system and subsystems.

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Table 1
An outline of the characterisation robots that were reported in this review along with their primary purpose and operating area where specified. Although inevitably
incomplete, this table is representative of the usefulness of characterisation robots for in-situ waste segregation and decommissioning planning. In communication
column: T: tethered, W: wireless. The operating area indicates at least one application for these robots, while variants of each may also have different means of
locomotion and interface to the operators.
Robot Operating areas Size (L x W x H, mm)/Mass (Kg) Communication Locomotion Traversing terrain Year

Three Mile Island Unit-2, USA


RRV-1 Reactor basement 1270 × 734 x 483 T Six wheels Water 305 mm/35° 1984
181–453 slopes
LOUIE I Aux. building cubicles - T Two Rough 1963
- Tracks
(Gelhaus and Meieran, 1986; Schwartz and Meininger, 1987b)

Chernobyl, Ukraine
KLAN Sarcophagus - W Tracks 1986
-
MACS Unit 4 shelter - W Wheels Flat 1995
-
RCS Outdoor areas - W Wheels Rough 1996
-
NOMAD Unit 4 shelter 2400 × 2400 x 2400 W Wheels Rough 1996
550
Pioneer Sarcophagus 1219 × 914 x 914 T Tracks 45° slopes 1997
500
(Abouaf, 1998; Cabrol et al., 2001; Carteret et al., 1997; Cragg and Hu, 2003; Potemkin et al., 1992; Teese, 1995)

Tokaimura, Japan
RESQ-A Mock-up reactor areas 580 × 400 x 550 W/T Four wheels Slight inclines/small 2001
50 obstacles
RESQ-B/RESQ-C 1500 × 660 x 550 W/T Tracks Stairs 2001
540(B)/650(C)
SMERT-M 760 × 600 x 1370 W/T Tracks 40° slopes 2002
250
SMERT-K - x 430 × 590 W/T Wheels Slight inclines 2002
26
(Kobayashi et al., 2002; Yuguchi and Satoh, 2002)

Fukushima Daiichi
Packbot Units Floor inspections 686–889 × 406–521 × 178 W Tracks All terrain 2002
11
JAEA-3 Unit 2 gamma imaging 400 × 580 x 550 T Four wheels Slight inclines/small 2011
50 obstacles
Quince Unit 2–3 floors/gas ducts 1110 × 480 x 420 W/T Six tracks Rough/60° slopes 2011
27
Survey-runner Torus room 505–755 × 510 x 830 T Four tracks obstacles 235mm/45° 2012
45 slopes
Tele-runner Suppression chamber 600 × 500 x 800 Tracks Slight inclines 2015
100
Frigoma Near PCV 650 × 490 x 750 W Four tracks obstacles 430mm/45° 2012
38 slopes
st
Rosemary 1 to 3rd floor, all units 700 × 500 x 170 W Four tracks Rough/60° slopes 2013
45
Sakura 1st to 3rd floor, all units 500 × 390 x 220 T Six tracks Rough/60° slopes 2013
32
Kanicrane 1st floor, all units 2360 × 700 x 1430 T Two tracks - 2014
1250
PMORPH 1 PCV Unit-1 220 × 290 x 95 T Tracks Narrow/grating surfaces 2015
10
PMORPH 2 PCV Unit-1 316 × 286 ×93 T Tracks Narrow/grating surfaces 2016
10
SCORPION Unit-2 260 × 90 x 220 T Tracks Narrow/grating surfaces 2016
5
(Kawatsuma et al., 2017; Nagatani et al., 2011; Nielsen et al., 2008; Tepco, 2017; Yamauchi, 2004)

Savannah River, USA


SIMON Floors – W Three wheels Flat 1990
136
Inspection crawler 1 H-Canyon exhaust air tunnel - T Two tracks Standing water/slight 2003
- curbs
Inspection crawler 2 H-Canyon exhaust air tunnel - T Two tracks Standing water/slight 2009
- curbs
Inspection crawler 3 H-Canyon exhaust air tunnel - T Four wheels Standing water/slight 2014
- curbs
Recovery crawler H-Canyon exhaust air tunnel - T Four wheels Standing water/slight 2015
- curbs
(Dudar et al., 1991; Gilliam et al., 2015; Minichan et al., 2011; Peterson and Ward, 1995; Robinson and Smith Jr., 2004; Teese, 1995; Tibrea et al., 2015, 2011)

(continued on next page)

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Table 1 (continued)

Robot Operating areas Size (L x W x H, mm)/Mass (Kg) Communication Locomotion Traversing terrain Year

Various
SURVEYOR Drum waste storage 1143 × 572 x 521 W Two tracks Water 152 mm/ 1985
150 obstacles 229 mm
ROCOMP Multi-purpose 1372 × 711 x 457 W Two tracks Stairs 1986
113
SURBOT Multi-purpose - Three wheels Water 76 mm/obstacles 1985
181 38 mm
Robicen Main steam tunnel/Feedwater heat 690 × 360 x 320 T Three suction legs Walls 1994
exchanger/Waste storage building 22
Robicen II 920 × 200 x 350 T Suction legs Walls 1994
24
Robicen III 290 × 160 x 250 T Four suction legs Walls 1997
2.5
ROBUG II Generally unstructured environments 1000 × 700 x −17 T Four suction legs Walls/flat 1985
ROBUG III 800 × 600 x 600 T Eight suction legs Walls/Rough 1995
-
ROBUG IV 1000 × 1020 x 1140 T Eight suction legs Walls/flat 1998
55
HERMIES III Waste storage surfaces 1600 × 1300 x 1900 T wheels Flat 1989
1230
Kaerot/m2 Pressure tubes in PHWR - T Four tracks Stairs 2003
-
SADIE Ducts 640 × 400 x 180 T Suction feet Walls 1997
-
RICA Fuel retreatment/Waste storage 570 × 420 x 330 T Two tracks Rough/slight slopes/ 2016
80 obstacles
MOTHERSHIP/modular Waste storage - T Track modules Rough/narrow 2016
snake -

(Briones et al., 1994; Fischetti, 1985; Galt et al., 1997; Gelhaus and Meieran, 1986; Gelhaus and Roman, 1990; Luk et al., 1996, 1991; Mann, 1992; Reister et al.,
1991; Serna et al., 1998; Seungho et al., 2010; Voyles et al., 2017; White et al., 1998).

capabilities, diagnostics, communication, and electronics. A similar technology exists and yet opportunities remain where there is the need
design basis was specified for the CLAWAR project, comprising the for a robotic solution but a suitable candidate does not yet exist. The
mechanical design, sensors, actuators, computing hardware/software, example of Fukushima Daiichi is a specific case where a number of
and communications protocol. requirements fall into this category.
A systematic investigation by breaking further down the subsystems Section 2 provided the key background information of the emer-
such as the ones depicted in Fig. 14 is good practice as it may predict gence of mobile robotic solutions, which primarily related to enhance
and prevent critical errors that would otherwise become apparent the workers' health and safety, but also landmark events, such as the
during development and testing. Three Mile Island accident. Section 3 presented various robotic systems
An exemplary investigation may be undertaken using the Holistic in literature from the 1990s up to date, which indicated the vast
Requirements model (Burge, 2011). This model facilitates a number of amount of research that has taken place, but also the fact that most
tools that can be combined in order to derive and satisfy all the desired systems are not universal, i.e. unique requirements are found in most
requirements of the main system and subsystems. A typical categor- applications. Section 4 considered why the maintenance of robotic so-
ization is splitting the requirements into (i) functional i.e. what are the lutions and their preventive application could be of great benefit to the
system's functionalities, (ii) implementation i.e. how will those func- nuclear industry and public safety, and the potential for system design
tionalities be achieved, and (iii) performance i.e. how well will the to lead the maturity of this key application area of 21st century robotic
functionalities carry out their tasks. Furthermore, system requirements capability was considered. Table 1 summarizes some of the character-
will determine vital features of the system. All these requirements may isation robots that are available in the literature and mentioned in this
be derived through various tools and/or interviews and previous ex- review.
periences, and solution analysis may be applied to ensure compatibility
at all levels. The level of detail for satisfying the requirements of each Acknowledgments
subsystem depends on what the developers and users wish to achieve.
For instance, for a scenario where the aim is to build a sensing instru- We acknowledge the support of UK Research and Innovation via the
ment, one would proceed to satisfy a basic set of requirements for the TORONE consortium, grant reference EP/P018505/1. This work is in
embracing technology (i.e. by purchasing off the shelf components) part supported by the EPSRC project EP/R02572X/1. Malcolm J. Joyce
with respect to the targeted area of operation, while most of the focus acknowledges the support of the Royal Society via a Wolfson Research
(e.g. down to material level) would be given on the subsystems of the Merit Award.
sensing instrument.
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