Certification signature by P R SEN

Digitally signed
<prsen@ntpceoc.co.in>, byValidity
P R SENUnknown
Date: 2015.06.29
17:17:00 IST
Reason: CAT IV
Location:
NTPCEOC

Page 1 of 34
Page 2 of 34
 DS System (Stock Yard Area) - DSP
1A/1B
9661-162-PVM-B-071
2-BP05-VDCHP-2-003
SALE-15022086-10

Indoor
Outdoor Duty

Continuous

BKW at rated Duty (KW)

Page 3 of 34
 DS System (Stock Yard Area) - DSP
1A/1B

Shut Off Head (Mt)

Pump Input Power at Shut Off (kW)

Range of safe and stable Operation

Maximum Power Input to the Pump at rated
speed over the entire operating range (KW)

1.19 Noise Level (DB)

Page 4 of 34
 PUMP CHARACTERISTIC CURVE
160 80
150 75
HEAD
140 70
EFFICI
130 65
EFFICI
120 EFFI 60
H
110 55
TOTAL HEAD IN Mts

EFFICIENCY IN %
100 H 50
H
90 45
EFFICIENCY
80 40
70 35
60 30
50 25
40 20
30 15
20 10
10 5
0 0
0 16 32 48 64 80 96 112 128 144 160 176
DISCHARGE IN M³/Hr
75 9.0
70 P 8.4
65 7.8
60 POWER
N 7.2
55 POWER NPSH
6.6
50 6.0

NPSH -R in Mt
45 5.4
POWER IN KW

40 4.8
35 4.2
30 NPSHR 3.6
25 3.0
20 2.4
15 1.8
10 1.2
5 0.6
0 0.0
0 16 32 48 64 80 96 112 128 144 160 176
DISCHARGE IN M³/Hr.
DUTY POINT : Pump for
DS System (Stock Yard Area) -
DSP FLOWMORE
1A/1B )(Ref : 1111/10)
LIMITED ISO 9001
(Horizontal Multistage Pump) ISO 14001
(SALE-15022086-10) ISO 18001
DISCHARGE ( M³/Hr ) 136.0 CUSTOMER : McNally Bharat Engineering Co. Ltd.
Pump Head (Mtrs.): 115.0 BOP Package for NTPC SINGARENI THERMAL POWER PROJECT, (2 x 600MW)
EFFICIENCY ( % ) 77 (MBE Doc No:2-BP05-VDCHP-2-003) (NTPC Doc No:9661-155-PVM-B-071)
NPSH-R (in Mts) 5.0 PUMP MODEL : 590 - 150 x 125 (4 Stage) , SPEED : 1485 RPM
POWER ( Kw ) 55.32 Suction Dia : 150 mm : Discharge Size : 125 mm
SHUT OFF HEAD ( Mtrs. 137.0 Liquid Handled: Clarified Water
MOTOR RATING 75 kW DATE : 20-03-2015 DRAWN BY : AKP APPROVED BY : PD

Page 5 of 34
TORQUE SPEED CURVE for HORIZONTAL MULTISTAGE PUMPS
110

100

90

80 VALVE OPEN
OPERATION:
erating Torque

70

60
ntage (%) of Ope

50

VALVE CLOSE
40 OPERATION:
Percen

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110

Percentage (%) of Operating Speed

Project -BOP Package for NTPC SINGARENI THERMAL POWER PROJECT , (2 x 600MW)
Pump for DS System (Stock Yard Area) - DSP 1A/1B
Pump Model : 590-150x125 (4 Stage)
FLOWMORE LIMITED (Ref : 1111-10)
Page 6 of 34
 100 825 825 100 FLANGE DETAIL AS PER ANSI B16.5, 150 LBS.
SUCTION:----- 150 N.B. DISCHARGE:---- 125 N.B.
FLANGE O.D.:-- 279.4 FLANGE O.D.:--- 254
P.C.D.:------- 241.3 P.C.D.:------- 215.9
NO. OF. HOLES:- 8 NO. OF. HOLES:- 8
DISCH. CL

250
DIA OF HOLES:- 22.2 DIA OF HOLES:- 22.2
TOP
CDS SUCTUION CASING DRAIN 3/4"B.S.P
CDD DISCHARGE CASING DRAIN 1/2"B.S.P

500
6 NOS.~FOUNDATION BOLT
`L' TYPE SIZE:-M20-2.5Px310 Long GD GLAND DRAIN 1/2"B.S.P

40
171 `X' CG COMPOUND GAUGE 1/2"B.S.P
417 PG PRESSURE GAUGE 1/2"B.S.P

SUCT. CL POCKET
90 SQ.

310
COMP
Priming Hole DISCH. CL
1395 FLANGE
3/8"B.S.P. 1105 1
COMP
DETAIL-`X' 330
318 579 498 7 FLANGE
MOTOR NOT IN
Vent Hole FLOWMORE SCOPE PG
SUCT. C
L 3/8"B.S.P. FLEXIBLECOUPLING
PIN BUSH TYPE
35

26
`A'
330

SUCT. C
L

COMP
FLANGE
280
280

GD
GD CG
CDD
CDS
57

DISCH. CL `A'
150

570
1850
VIEW-`A' `A'
NOTE:- CHANGE AS MARKS Hemant 19.06.2015
1
1. DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. Rev.No. REVISON SIGN DATE
2. DIRECTION OF ROTATION:- , WHEN LOOKING FROM DRIVING END. NTPC DRG. NO. :- 9661-155-PVM-B-071.,
3. STATIC LOAD (PUMP SET WITH MOTOR) = 1750 Kgs. (Approx.)
4. DYNAMIC LOAD (PUMP SET WITH MOTOR) = 2200 Kgs. (Approx.)
MBE DRG. NO. :- 1-BP05-VDCHP-2-003.,
JOB NAME :- DS SYSTEM FOR STOCK YARD AREA (DSP- 1 A/B)
MOTOR PARTICULARS PUMP PARTICULARS (QTY.:- 02 Nos.) CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
MAKE -- MARATHON FIG. -- 590 PROJECT :- A/c. SINGARENI PROJECT.,
FRAME -- SE 280 S SIZE -- 150x125 (6"x5") ORDER NO. :- 10047679 REV NO. 0., Dt.:-30.01.2015.
POWER -- 75 K.W. STAGE -- FOUR (4)
NAME DATE
SPEED -- 1485 R.P.M. 1 SPEED -- 1485 R.P.M. 1 GENERAL ARRANGEMENT DRAWING
DRN. SUNIL 04.03.2015
VOLTS -- CAPACITY -- 136 Cu. M /Hr. FOR CHD.
SCALE 04.03.2015
PHASES -- THREE HEAD -- 115 Mtrs. HORIZONTAL MULTI-STAGE PUMP N.T.S. APPD. 04.03.2015
FREQUENCY -- 50 Hz. PUMP INPUT -- 55.32 K.W. DRAWING NO. REV.
TYPE OF CONS. -- H.S.S. (Sp. Gr. 1.0) FLOWMORE LIMITED
EFFICIENCY -- 77% NEW DELHI GA-SALE15022086 10 01

Page 7 of 34
 S. NO. DESCRIPTION QTY. MATERIAL
NTPC DRG. NO. :- 9661-155-PVM-B-071.,
COUNTER CLOCKWISE MBE DRG. NO. :- 1-BP05-VDCHP-2-003.,
JOB NAME :- DS SYSTEM FOR STOCK YARD AREA (DSP- 1 A/B)
CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
PROJECT :- A/c. SINGARENI PROJECT.,
ORDER NO. :- 10047679 REV NO. 0., Dt.:-30.01.2015.
PUMP PARTICULARS (QTY.- 02 Nos.) CROSS SECTIONAL DRAWING
SUNIL
FOR
HORIZONTAL MULTI-STAGE PUMP
FLOWMORE LIMITED
NEW DELHI CSD-SALE15022086 10 0

Page 8 of 34
 DS System (Track Hopper Area) -
DSP 2A/2B
9661-162-PVM-B-071
2-BP05-VDCHP-2-003
SALE-15022086-20

Indoor
Outdoor Duty

Continuous

BKW at rated Duty (KW)

Page 9 of 34
 DS System (Track Hopper Area) -
DSP 2A/2B

Shut Off Head (Mt)

Pump Input Power at Shut Off (kW)

Range of safe and stable Operation

Maximum Power Input to the Pump at rated
speed over the entire operating range (KW)

1.19 Noise Level (DB)

Page 10 of 34
 PUMP CHARACTERISTIC CURVE
120 HEAD 72
110 66
EFFICI
100 EFFICI
60
EFFI
90 H 54
TOTAL HEAD IN Mts

80 48

EFFICIENCY IN %
H
H
70 42
EFFICIENCY
60 36
50 30
40 24
30 18
20 12
10 6
0 0
0 4 8 12 16 20 24 28 32 36 40 44 48
DISCHARGE IN M³/Hr
18 7.2
P
16 6.4
N
14 POWER 5.6
POWER NPSH
12 4.8

NPSH -R in Mt
POWER IN KW

10 4.0

8 3.2

6 2.4
NPSHR
4 1.6

2 0.8

0 0.0
0 4 8 12 16 20 24 28 32 36 40 44 48
DISCHARGE IN M³/Hr.
DUTY POINT : Pump for
DS System (Track Hopper Area) - FLOWMORE
DSP 2A/2B )(Ref : 1111/20)
LIMITED ISO 9001
(Horizontal Multistage Pump) ISO 14001
(SALE-15022086-20) ISO 18001
DISCHARGE ( M³/Hr ) 32.0 CUSTOMER : McNally Bharat Engineering Co. Ltd.
Pump Head (Mtrs.): 105.0 BOP Package for NTPC SINGARENI THERMAL POWER PROJECT, (2 x 600MW)
EFFICIENCY ( % ) 67 (MBE Doc No:2-BP05-VDCHP-2-003) (NTPC Doc No:9661-155-PVM-B-071)
NPSH-R (in Mts) 3.5 PUMP MODEL : 590 - 100 x 80 (5 Stage) , SPEED : 1463 RPM
POWER ( Kw ) 13.66 Suction Dia : 100 mm : Discharge Size : 80 mm
SHUT OFF HEAD ( Mtrs. 116.0 Liquid Handled: Clarified Water
MOTOR RATING 18.5 kW DATE : 20-03-2015 DRAWN BY : AKP APPROVED BY : PD

Page 11 of 34
TORQUE SPEED CURVE for HORIZONTAL MULTISTAGE PUMPS
110

100

90

80 VALVE OPEN
OPERATION:
perating Torque

70

60
entage (%) of Op

50

VALVE CLOSE
40 OPERATION:
Perce

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110

Percentage (%) of Operating Speed

Project -BOP Package for NTPC SINGARENI THERMAL POWER PROJECT , (2 x 600MW)
Pump for DS System (Track Hopper Area) - DSP 2A/2B
Pump Model : 590-100 x 80 (6 Stage)
FLOWMORE LIMITED (Ref : 1111-20)
Page 12 of 34
Page 14 of 34
 DS System (Paddle Feeder Area) -
DSP 3A/3B to DSP-6A/6B
9661-162-PVM-B-071
2-BP05-VDCHP-2-003
SALE-15022086-30 &
S (S )

Indoor
Outdoor Duty

Continuous

BKW at rated Duty (KW)

Page 15 of 34
 DS System (Paddle Feeder Area) -
DSP 3A/3B to DSP-6A/6B

Shut Off Head (Mt)

Pump Input Power at Shut Off (kW)

Range of safe and stable Operation

Maximum Power Input to the Pump at rated
speed over the entire operating range (KW)

1.19 Noise Level (DB)

Page 16 of 34
 PUMP CHARACTERISTIC CURVE
40 30
38 28.5
36 HEAD 27
34 EFFICI
25.5
32 EFFICI
24
30 EFFI 22.5
28 H 21
TOTAL HEAD IN Mts

26 EFFICIENCY 19.5

EFFICIENCY IN %
24 H
H 18
22 16.5
20 15
18 13.5
16 12
14 10.5
12 9
10 7.5
8 6
6 4.5
4 3
2 1.5
0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
DISCHARGE IN M³/Hr
2.2 4.4
P
2.0 4.0
1.8 N 3.6
POWER
1.6 NPSH
3.2
POWER
1.4 2.8

NPSH -R in Mt
POWER IN KW

1.2 2.4
1.0 2.0
0.8 1.6
0.6 1.2
0.4 NPSHR 0.8
0.2 0.4
0.0 0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
DISCHARGE IN M³/Hr.
DUTY POINT : Pump for
DS System (Paddle Feeder Area) - FLOWMORE
DSP 3A/2B to 6A/6B)
LIMITED ISO 9001
(Horizontal End Suction Pump) ISO 14001
(SALE-15022086-30) ISO 18001
DISCHARGE ( M³/Hr ) 5.0 CUSTOMER : McNally Bharat Engineering Co. Ltd.
Pump Head (Mtrs.): 30.0 BOP Package for NTPC SINGARENI THERMAL POWER PROJECT, (2 x 600MW)
EFFICIENCY ( % ) 27 (MBE Doc No:2-BP05-VDCHP-2-003) (NTPC Doc No:9661-155-PVM-B-071)
NPSH-R (in Mts) 1.5 PUMP MODEL : F-5553- 32x20 (1 Stage) , SPEED : 2860 RPM
POWER ( Kw ) 1.51 Suction Dia : 32 mm : Discharge Size : 20 mm
SHUT OFF HEAD ( Mtrs. 33.0 Liquid Handled: Clarified Water
MOTOR RATING 2.2 kW DATE : 20-03-2015 DRAWN BY : AKP APPROVED BY : PD

Page 17 of 34
 TORQUE SPEED CURVE FOR HORIZONTAL Back Pull Out PUMPS
110

100

90

80 VALVE OPEN
OPERATION:
perating Torque

70

60
Percentage (%) of Op

50

VALVE CLOSE
40 OPERATION:

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110

Percentage (%) of Operating Speed

Project -BOP Package for NTPC SINGARENI THERMAL POWER PROJECT , (2 x 600MW)
Pump for DS System (Paddle Feeder Area) -DSP 3A/3B to DSP-6A/6B
Pump Model : F-5553 - 32 x 20
FLOWMORE LIMITED (Ref : 1111-30)
Page 18 of 34
 FLANGE DETAIL AS PER ANSI - B16.5 - 150 LBS.
50 375 375 50
SUCTION:------ 32 N.B. DISCHARGE:---- 20 N.B.
FLANGE O.D.:---117.5 FLANGE O.D.:--- 98.4
P.C.D.:---------
89 P.C.D.:--------- 69.9
SUCT. C
L DISCH. CL NO. OF. HOLES:-4 NO. OF. HOLES:- 4

70
(TOP)
DIA OF BOLTS:- M12 DIA OF BOLTS:- M12
CD CASING DRAIN 3/8" B.S.P.

140
25
GD GLAND DRAIN 1/2" B.S.P.
CG COMPOUND GAUGE 1/4" B.S.P.
6 NOS.~HEX. HD. BOLT WITH NUT PG PRESSURE GAUGE 1/4" B.S.P.
SIZE:-M16-2P 1
`X'
465 100 380 1
80 COMP. COMP.
FLANGE FLANGE
`A' 1 DISCH. CL
PG DETAIL-`X'
FLEX. COUPLING
10

SPACER TYPE Priming Hole Vent Hole

13
3/8" B.S.P.
3/8" B.S.P.
CG
140

SUC. C
L

COMP.
FLANGE
90
120

CD

GD `A'
100

850 190
VIEW-`A-A'
NOTE:-
1. DIMENSIONS ARE IN MM. UNLESS OTHERWISE SPECIFIED. 1 CHANGE AS MARKS Hemant 19.06.2015
2. DIRECTION OF ROTATION:- , WHEN LOOKING FROM DRIVING END. Rev.No. REVISON SIGN DATE
3. STATIC LOAD (PUMP SET WITH MOTOR) = 110 Kgs. (Approx). NTPC DRG. NO. :- 9661-155-PVM-B-071.,
4. DYNAMIC LOAD (PUMP SET WITH MOTOR) = 140 Kgs. (Approx). MBE DRG. NO. :- 1-BP05-VDCHP-2-003.,
JOB NAME :- DS SYSTEM FOR PADDLE FEEDER AREA (DSP- 3A/3B TO DSP - 6A/6B)
MOTOR PARTICULARS PUMP PARTICULARS (QTY.:- 08 Nos.) CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
FIG. -- F5553 PROJECT :- A/c. SINGARENI PROJECT.,
MAKE -- MARATHON
SIZE -- ORDER NO. :- 10047679 REV NO. 0., Dt.:-30.01.2015
FRAME -- SE 90L
NAME DATE
POWER -- 2.2 K.W. STAGE -- SINGLE GENERAL ARRANGEMENT DRG.
SPEED (N) -- 2860 R.P.M. 1 DRN. SUNIL 04.03.2015
SPEED -- 2860 R.P.M. 1 FOR
CAPACITY -- 5 Cu. M/hr. SCALE CHD. D.K.S. 04.03.2015
VOLTS --
HEAD -- 30 Mtrs. HORZ. END SUCTION PUMP N.T.S. APPD. P.K.S. 04.03.2015
PHASES -- THREE
PUMP INPUT -- 1.51 K.W. DRAWING NO. REV.
FREQUENCY -- 50 Hz. FLOWMORE LIMITED
TYPE OF CONS. - H.S.S. (Sp. Gr. 1.0)
EFFICIENCY -- 27% NEW DELHI GA-SALE15022086 30 01

Page 19 of 34
 45 HEX. HD. BOLT WITH NUT 04 M.S.
44 GASKET 01 RUBBER
43 COMPANION FLANGE (for Disch. Side) 01 M.S. (IS:2062)
42 HEX. HD. BOLT WITH NUT 04 M.S.
05 45 44 43 06 07 08 09 10 11 12 13 14 15 16 17 41 GASKET 01 RUBBER
40 COMPANION FLANGE (for Suction Side) 01 M.S. (IS:2062)
39 HEX. HD. BOLT WITH NUT & WASHER 02 M.S.
38 HEX. HD. BOLT WITH NUT & WASHER 04 M.S.
04 37 SKID BASE 01 M.S. (Fab.)
36 IMPELLER NUT (NYLOCK) 01 STEEL
35 IMPELLER SPR. WASHER 01 STEEL
34 DOWEL PIN (For W/ring) 02 En-8/En-9
33 PIPE PLUG 01 M.I.
03 32 WATER SEAL RING 01 BRONZE (IS-318, LTB-II)
31 PACKING PCS.(Champion Make,Style No:- 3116) 04 GRAPH. IMP COTTON YARN .( Non Asbestos)

30 DOWEL PIN (For Gland) 02 En-8/En-9

18 29 PIPE PLUG 01 M.I.
02 28 PACKING GLAND 01 C.I. (IS-210, FG. 260)
27 STUD BOLT WITH NUT 02 S.S.-316
26 WATER SLINGER 01 RUBBER
01 25 HEX. HD. CAP SCREW 04 M.S.
24 BRG. COVER (INNER) 01 C.I. (IS-210, FG. 260)
23 FRAME PEDESTAL 01 M.S. (Plate)
40 22 HEX. HD. CAP SCREW 01 M.S.
21 HEX. HD. CAP SCREW 04 M.S.
20 GREASE RELIEF FITTING 02 STEEL
41 19 KEY (Pump Half Coup.) 01 EN-9
19
18 BRG. COVER (Thrust) 01 C.I. (IS-210, FG. 260)
17 BRG. LOCK NUT 01 STEEL
42 20 16 BRG. LOCK WASHER 01 STEEL
15 ANTI-FRICTION BEARING (Thrust/D.E.) (6306 ZNR-C3 ) 01 BRG. STEEL
36 14 PUMP SHAFT 01 EN-8
21 13 ANTI-FRICTION BEARING (N.D.E.) (6306 Z-C3 ) 01 BRG. STEEL
12 GREASE RELEASE FITTING 02 STEEL
11 SHAFT SLEEVE 01 S.S.-416 (H) 250-300 BHN
35 22 10 GREASE CUP WITH N.R.V. 01 STEEL
09 FRAME 01 C.I. (IS-210, FG. 260)
08 HEX. HD. CAP SCREW 08 M.S.
07 GASKET 01 RUBBER
34 23 06 BACK HEAD 01 C.I. (IS-210, FG. 260)
05 PIPE PLUG 02 M.I.
04 KEY FOR IMPELLER 01 EN-9
33 37 38 32 31 30 29 28 27 26 25 24 39 03 IMPELLER 01 BRONZE (IS-318, LTB-I)
02 WEARING RING CASING 01 BRONZE (IS-318, LTB-I)
01 VOLUTE (CASING) 01 C.I. (IS-210, FG. 260)
S. NO. DESCRIPTION QTY. MATERIAL
NTPC DRG. NO. :- 9661-155-PVM-B-071.,
MBE DRG. NO. :- 1-BP05-VDCHP-2-003.,
NOTE:- JOB NAME :- DS SYSTEM FOR PADDLE FEEDER AREA (DSP- 3A/3B TO DSP - 6A/6B)
DIRECTION OF ROTATION:- COUNTER CLOCKWISE WHEN LOOKING FROM DRIVING END. CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
PROJECT :- A/c. SINGARENI PROJECT.,
ORDER NO. :- 10047679 REV. NO. 0., Dt.:-30.01.2015
NAME DATE
CROSS SECTIONAL DRAWING DRN. 04.03.2015
PUMP PARTICULARS (QTY.:- 08 Nos.) SUNIL
FOR SCALE CHD. D.K.S. 04.03.2015
FIG. -- F5553 HORZ. END SUCTION PUMP N.T.S. APPD. P.K.S. 04.03.2015
SIZE -- 32x20 (1¼"x3/4") DRAWING NO. REV.
STAGE -- SINGLE FLOWMORE LIMITED
LUB. -- GREASE NEW DELHI CSD-SALE15022086 30 0

Page 20 of 34
 FLANGE DETAIL AS PER ANSI - B16.5 - 150 LBS.
SUCTION:------ 32 N.B. DISCHARGE:---- 20 N.B.
8.00 FLANGE O.D.:--- FLANGE O.D.:--- 98.4
117.5
7.96
P.C.D.:--------- 89 P.C.D.:--------- 69.9
NO. OF. HOLES:- 4 NO. OF. HOLES:- 4
DIA OF BOLTS:- M12 DIA OF BOLTS:- M12
CD CASING DRAIN 3/8" B.S.P.

26.95
GD GLAND DRAIN 1/2" B.S.P.
CG COMPOUND GAUGE 1/4" B.S.P.
PG PRESSURE GAUGE 1/4" B.S.P.
+0.009
-0.004
465
80
PG DISCH. CL
DETAIL 'J'-'J'
`A' Vent Hole
Priming Hole
10

13 52.5 3/8" B.S.P.

3/8" B.S.P.
140

35
CG

SUC. C
L
120

12

CD

6
20 `A'
GD
45 45 45
50 257 103 140
DRILL HOLE
80 180
DRILL HOLE VIEW-`A-A'
NOTE:- 1 CHANGE AS MARKS Hemant 19.06.2015
1. DIMENSIONS ARE IN MM. UNLESS OTHERWISE SPECIFIED. Rev.No. REVISON SIGN DATE
2. DIRECTION OF ROTATION:- , WHEN LOOKING FROM DRIVING END. NTPC DRG. NO. :- 9661-155-PVM-B-071.,
MBE DRG. NO. :- 1-BP05-VDCHP-2-003.,
MOTOR PARTICULARS PUMP PARTICULARS (QTY.:- 01 No.) JOB NAME :- DG SYSTEM FOR PADDLE FEED AREA (SPARE)
CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
MAKE -- MARATHON FIG. -- F5553 PROJECT :- A/c. SINGARENI PROJECT.,
FRAME -- SE 90L SIZE -- ORDER NO. :- 10047679 REV. NO. 0., Dt.:-30.01.2015
POWER -- 2.2 K.W. STAGE -- SINGLE NAME DATE
SPEED (N) -- 2860 R.P.M. 1 GENERAL ARRANGEMENT DRG.
SPEED -- 2860 R.P.M. 1 DRN. SUNIL 04.03.2015
VOLTS -- CAPACITY -- 5 Cu. M/hr. FOR SCALE CHD. D.K.S. 04.03.2015
-- HEAD -- 30 Mtrs. HORZ. END SUCTION PUMP N.T.S. APPD. P.K.S. 04.03.2015
PHASES THREE
-- 50 Hz. PUMP INPUT -- 1.51 K.W. DRAWING NO. REV.
FREQUENCY FLOWMORE LIMITED
TYPE OF CONS. - H.S.S. (Sp. Gr. 1.0)
EFFICIENCY -- 27% NEW DELHI GA-SALE15022086 100 01

Page 21 of 34
 06 07 08 09 10 11 12 13 14 15 16 17
05 36 IMPELLER NUT (NYLOCK) 01 STEEL
35 IMPELLER SPR. WASHER 01 STEEL
34 DOWEL PIN (For W/ring) 02 En-8/En-9
33 PIPE PLUG 01 M.I.
04 32 WATER SEAL RING 01 BRONZE (IS-318, LTB-II)
31 PACKING PCS.(Champion Make,Style No:- 3116) 04 GRAPH. IMP COTTON YARN .( Non Asbestos)

30 DOWEL PIN (For Gland) 02 En-8/En-9

29 PIPE PLUG 01 M.I.
28 PACKING GLAND 01 C.I. (IS-210, FG. 260)
03 27 STUD BOLT WITH NUT 02 S.S.-316
18 26 WATER SLINGER 01 RUBBER
25 HEX. HD. CAP SCREW 04 M.S.
02 24 BRG. COVER (INNER) 01 C.I. (IS-210, FG. 260)
23 FRAME PEDESTAL 01 M.S. (Plate)
22 HEX. HD. CAP SCREW 01 M.S.
01 21 HEX. HD. CAP SCREW 04 M.S.
20 GREASE RELIEF FITTING 02 STEEL
19 KEY (Pump Half Coup.) 01 EN-9
18 BRG. COVER (Thrust) 01 C.I. (IS-210, FG. 260)
17 BRG. LOCK NUT 01 STEEL
36 19 16 BRG. LOCK WASHER 01 STEEL
15 ANTI-FRICTION BEARING (Thrust/D.E.) (6306 ZNR-C3 ) 01 BRG. STEEL
20 14 PUMP SHAFT 01 EN-8
13 ANTI-FRICTION BEARING (N.D.E.) (6306 Z-C3 ) 01 BRG. STEEL
35
12 GREASE RELEASE FITTING 02 STEEL
21 11 SHAFT SLEEVE 01 S.S.-416 (H) 250-300 BHN
10 GREASE CUP WITH N.R.V. 01 STEEL
34
09 FRAME 01 C.I. (IS-210, FG. 260)
22
08 HEX. HD. CAP SCREW 08 M.S.
07 GASKET 01 RUBBER
06 BACK HEAD 01 C.I. (IS-210, FG. 260)
05 PIPE PLUG 02 M.I.
23
33 32 31 30 29 28 27 26 25 24 04 KEY FOR IMPELLER 01 EN-9
03 IMPELLER 01 BRONZE (IS-318, LTB-I)
02 WEARING RING CASING 01 BRONZE (IS-318, LTB-I)
01 VOLUTE (CASING) 01 C.I. (IS-210, FG. 260)
S. NO. DESCRIPTION QTY. MATERIAL
NTPC DRG. NO. :- 9661-155-PVM-B-071.,
MBE DRG. NO. :- 1-BP05-VDCHP-2-003.,
JOB NAME :- DG SYSTEM FOR PADDLE FEED AREA (SPARE)
NOTE:- CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
DIRECTION OF ROTATION:- COUNTER CLOCKWISE WHEN LOOKING FROM DRIVING END. PROJECT :- A/c. SINGARENI PROJECT.,
ORDER NO. :- 10047679 REV NO. 0., Dt.:-30.01.2015
NAME DATE
(QTY.:- 01 No.) CROSS SECTIONAL DRAWING DRN. 04.03.2015
PUMP PARTICULARS SUNIL
FOR SCALE CHD. D.K.S. 04.03.2015
FIG. -- F5553 HORZ. END SUCTION PUMP N.T.S. APPD. P.K.S. 04.03.2015
SIZE -- 32x20 (1¼"x3/4") DRAWING NO. REV.
STAGE -- SINGLE FLOWMORE LIMITED
LUB. -- GREASE NEW DELHI CSD-SALE15022086 100 0

Page 22 of 34
 Pump for SW System -
SWP 1A/1B
9661-162-PVM-B-071
2-BP05-VDCHP-2-003
SALE-15022086-60

Indoor
Outdoor Duty

Continuous

BKW at rated Duty (KW)

Page 23 of 34
 Pump for SW System -
SWP 1A/1B

Shut Off Head (Mt)

Pump Input Power at Shut Off (kW)

Range of safe and stable Operation

Maximum Power Input to the Pump at rated
speed over the entire operating range (KW)

1.19 Noise Level (DB)

Page 24 of 34
 PUMP CHARACTERISTIC CURVE
190
180 HEAD 72
170
160 EFFICI 64
150 EFFICI
140 EFFI 56
H
130
TOTAL HEAD IN Mts

EFFICIENCY IN %
120
H
48
110 H
100 EFFICIENCY 40
90
80 32
70
60 24
50
40 16
30
20 8
10
0 0
0 4 8 12 16 20 24 28 32 36 40 44 48
DISCHARGE IN M³/Hr
30
28 P 7.0
26
24 POWER
N 6.0
22 POWER NPSH
20 5.0

NPSH -R in Mt
18
POWER IN KW

16 4.0
14
12 3.0
10
8 NPSHR 2.0
6
4 1.0
2
0 0.0
0 4 8 12 16 20 24 28 32 36 40 44 48
DISCHARGE IN M³/Hr.
DUTY POINT
Pump for SW System SWP FLOWMORE
1A/1B (Ref : 1111/60)
LIMITED ISO 9001
(Horizontal Multistage Pump) ISO 14001
(SALE-15022086-60) ISO 18001
DISCHARGE ( M³/Hr ) 33.0 CUSTOMER : McNally Bharat Engineering Co. Ltd.
Pump Head (Mtrs.): 155.0 BOP Package for NTPC SINGARENI THERMAL POWER PROJECT, (2 x 600MW)
EFFICIENCY ( % ) 68 (MBE Doc No:2-BP05-VDCHP-2-003) (NTPC Doc No:9661-155-PVM-B-071)
NPSH-R (in Mts) 3.5 PUMP MODEL : 590 - 100 x 80 (5 Stage) , SPEED : 1474 RPM
POWER ( Kw ) 20.48 Suction Dia : 100 mm : Discharge Size : 80 mm
SHUT OFF HEAD ( Mtrs. 171.0 Liquid Handled: Clarified Water
MOTOR RATING 30 kW DATE : 20-03-2015 DRAWN BY : AKP APPROVED BY : PD

Page 25 of 34
TORQUE SPEED CURVE for HORIZONTAL MULTISTAGE PUMPS
110

100

90

80 VALVE
VALVEOPEN
OPEN
OPERATION:
Percentage (%) of Operrating Torque

70

60

50

VALVE
VALVECLOSE
CLOSE
40 OPERATION:

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110

Percentage (%) of Operating Speed

Project -BOP Package for NTPC SINGARENI THERMAL POWER PROJECT , (2 x 600MW)

Pump for SW System - SWP 1A/1B

Pump Model : 590-100 x 80 (9 Stage)
FLOWMORE LIMITED (Ref : 1111-60)
Page 26 of 34
Page 28 of 34
 CW System -
CWP 1A/1B
9661-162-PVM-B-071
2-BP05-VDCHP-2-003
SALE-15022086-50

Indoor
Outdoor Duty

Continuous

BKW at rated Duty (KW)

Page 29 of 34
 CW System -
CWP 1A/1B

Shut Off Head (Mt)

Pump Input Power at Shut Off (kW)

Range of safe and stable Operation

Maximum Power Input to the Pump at rated
speed over the entire operating range (KW)

1.19 Noise Level (DB)

Page 30 of 34
 PUMP CHARACTERISTIC CURVE
170 85
160 HEAD 80
150 75
140 EFFICI 70
EFFICI
130 65
EFFI
120 H 60
TOTAL HEAD IN Mts

110 55

EFFICIENCY IN %
H
100 H 50
90 EFFICIENCY 45
80 40
70 35
60 30
50 25
40 20
30 15
20 10
10 5
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
DISCHARGE IN M³/Hr
75 9.0
70 P 8.4
65 7.8
60 POWER
N 7.2
55 POWER NPSH
6.6
50 6.0

NPSH -R in Mt
45 5.4
POWER IN KW

40 4.8
35 4.2
30 NPSHR 3.6
25 3.0
20 2.4
15 1.8
10 1.2
5 0.6
0 0.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
DISCHARGE IN M³/Hr.
DUTY POINT : Pump for
CW System -CWP 1A/1B) FLOWMORE
(Ref : 1111/50)
LIMITED ISO 9001
(Horizontal Multistage Pump) ISO 14001
(SALE-15022086-50) ISO 18001
DISCHARGE ( M³/Hr ) 100.0 CUSTOMER : McNally Bharat Engineering Co. Ltd.
Pump Head (Mtrs.): 137.0 BOP Package for NTPC SINGARENI THERMAL POWER PROJECT, (2 x 600MW)
EFFICIENCY ( % ) 70 (MBE Doc No:2-BP05-VDCHP-2-003) (NTPC Doc No:9661-155-PVM-B-071)
NPSH-R (in Mts) 4.7 PUMP MODEL : 590 - 150 x 125 (5 Stage) , SPEED : 1485 RPM
POWER ( Kw ) 53.30 Suction Dia : 150 mm : Discharge Size : 125 mm
SHUT OFF HEAD ( Mtrs. 158.0 Liquid Handled: Clarified Water
MOTOR RATING 75 kW DATE : 20-03-2015 DRAWN BY : AKP APPROVED BY : PD

Page 31 of 34
TORQUE SPEED CURVE for HORIZONTAL MULTISTAGE PUMPS
110

100

90

80 VALVE OPEN
OPERATION:
perating Torque

70

60
entage (%) of Op

50

VALVE CLOSE
40 OPERATION:
Perce

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110

Percentage (%) of Operating Speed

Project -BOP Package for NTPC SINGARENI THERMAL POWER PROJECT , (2 x 600MW)
Pump for CW System - CWP 1A/1B
Pump Model : 590-150x125 (5 Stage)
FLOWMORE LIMITED (Ref : 1111-50)
Page 32 of 34
 100 600 600 600 100 FLANGE DETAIL AS PER ANSI B16.5, 150 LBS.
SUCTION:----- 150 N.B. DISCHARGE:---- 125 N.B.
FLANGE O.D.:-- 279.4 FLANGE O.D.:--- 254
P.C.D.:------- 241.3 P.C.D.:------- 215.9
NO. OF. HOLES:- 8 NO. OF. HOLES:- 8
DISCH. CL DIA OF HOLES:- 22.2 DIA OF HOLES:- 22.2

250
TOP
CDS SUCTUION CASING DRAIN 3/4"B.S.P
CDD DISCHARGE CASING DRAIN 1/2"B.S.P

500
GD GLAND DRAIN 1/2"B.S.P
171 CG COMPOUND GAUGE 1/2"B.S.P
`X' PG PRESSURE GAUGE 1/2"B.S.P
64
8 NOS.~FOUNDATION BOLT
`L' TYPE SIZE:-M20-2.5Px310 Long

40
SUCT. CL

Priming Hole
COMP POCKET
3/8"B.S.P. DISCH. CL
FLANGE 90 SQ.

310
1523 1105 1
330 COMP
318 707 498 7 FLANGE
MOTOR NOT IN
Vent Hole FLOWMORE SCOPE PG
DETAIL-`X'
SUCT. CL 3/8"B.S.P. FLEXIBLECOUPLING
PIN BUSH TYPE
35

26
`A'
330

SUCT. C
L

COMP
FLANGE
280
280

GD
GD CG
CDD
CDS
57

DISCH. CL `A'
150

570
2000
NOTE:-
1. DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED. VIEW-`A' `A'
2. DIRECTION OF ROTATION:- COUNTER CLOCKWISE, WHEN LOOKING FROM DRIVING END.
1 CHANGE AS MARKS Hemant 19.06.2015
3. STATIC LOAD (PUMP SET WITH MOTOR) = 1850 Kgs. (Approx.) Rev.No. REVISON SIGN DATE
4. DYNAMIC LOAD (PUMP SET WITH MOTOR) = 2300 Kgs. (Approx.)
JOB NAME :- CW SYSTEM (CWP - 1 A/B)
MOTOR PARTICULARS PUMP PARTICULARS (QTY.:- 02 Nos.) CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
MAKE -- MARATHON FIG. -- 590 PROJECT :- A/c. SINGARENI PROJECT.,
FRAME -- SE 280 S SIZE -- 150x125 (6"x5")
POWER -- 75 K.W. -- FIVE (5)
ORDER NO. :- 10047679 REV NO. 0., Dt.:-30.01.2015
STAGE
NAME DATE
SPEED -- 1485 R.P.M. 1 SPEED -- 1485 R.P.M. 1 GENERAL ARRANGEMENT DRAWING
DRN. SUNIL 04.03.2015
VOLTS -- CAPACITY -- 100 Cu. M /Hr. FOR CHD.
SCALE 04.03.2015
PHASES -- THREE HEAD -- 137 Mtrs. HORIZONTAL MULTI-STAGE PUMP N.T.S. APPD. 04.03.2015
FREQUENCY -- 50 Hz. PUMP INPUT -- 53.30 K.W. DRAWING NO. REV.
TYPE OF CONS. -- H.S.S. (Sp. Gr. 1.0) FLOWMORE LIMITED
EFFICIENCY -- 70% NEW DELHI GA-SALE15022086 50 01

Page 33 of 34
 COUNTER CLOCKWISE S. NO. DESCRIPTION QTY. MATERIAL
JOB NAME :- CW SYSTEM (CWP - 1 A/B)
THESE ITEMS ARE NOT SHOWN IN THIS DRAWING. CUSTOMER :- M/s. MCNALLY BHARAT ENGINEERING CO. LTD.,
PROJECT :- A/c. SINGARENI PROJECT.,
ORDER NO. :- 10047679 REV NO.0., Dt.:-30.01.2015
PUMP PARTICULARS (QTY.- 02 Nos.) CROSS SECTIONAL DRAWING
SUNIL
FOR
HORIZONTAL MULTI-STAGE PUMP
FLOWMORE LIMITED
NEW DELHI CSD-SALE15022086 50 0

Page 34 of 34