STANDARD SPECIFICATION STANDARD SPECIFICATION

ENGINEERS No.
loll e_J FOR FILM LINING COVERED
digeji fet5leg
INRtf errant 0,1340,-,0
INDIA LIMITED
(A Govt of India Undertaking)
WITH CONCRETE LINING 6-65-0046 Rev. 4
FOR EARTHEN RESERVOIR Page 1 of 7

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STANDARD SPECIFICATION
FOR FILM LINING
COVERED WITH CONCRETE LINING
FOR
EARTHEN RESERVOIR

4 21.09.16 REAFFIRMED AND ISSUED AS STD. SPEC. BP DCB RS R.NANDA

3 21.06.11 REVISED AND ISSUED AS STD. SPEC. JKU GYAS RBB DM

2 10.03.08 REVISED AND ISSUED AS STD. SPEC. GAURAV RKS NK VC

1 01.07.99 REVISED AND ISSUED AS STD. SPEC. PCS MMK ASONI

0 21.3.90 ISSUED AS STD. SPEC. RP PCS RPB RCPC

Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpose Convenor Chairman
No by by
Approved By

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Page 1327 of 2303

 STANDARD SPECIFICATION STANDARD SPECIFICATION
ENGINEERS FOR FILM LINING COVERED No.
INDIA LIMITED 6-65-0046 Rev. 4
clezme os1 ) IA Govt of India Undeftalong) WITH CONCRETE LINING
FOR EARTHEN RESERVOIR Page 2 of 7

Abbreviations:

c/c Center to Center

HM HDPE. High Molecular High Density Poly Ethylene

IS Indian Standard

LSTK Lump Sum Turn Key

w/c Water Cement Ratio

Structural Standards Committee

Convenor: Mr. Rajanji Srivastava

Members: Mr. JK Bhagchandani

Mr. Anurag Sinha
Mr. SK Naskar
Mr. VK Panwar
Mr. Charanjit Singh (Proj.)
Mr. Ravindra Kumar (Const.)

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Page 1328 of 2303

 STANDARD SPECIFICATION STANDARD SPECIFICATION
1of it4 ENGINEERS FOR FILM LINING COVERED No.
ogej. Ofirdg INDIA LIMITED
(A Govt of India Undenakm WITH CONCRETE LINING 6-65-0046 Rev. 4
FOR EARTHEN RESERVOIR Page 3 of 7

CONTENTS

1.0 SCOPE 4
2.0 CODES & STANDARDS 4
3.0 MATERIALS 4
4.0 SUB-GRADE PREPARATION 4
5.0 SAND CUSHION 5
6.0 FILM LAYING 5
7.0 CEMENT MORTAR LAYER 5
8.0 CEMENT CONCRETE LINING 5
9.0 ACCEPTANCE/TESTING 5
10.0 JOINTS IN CONCRETE LINING 5
11.0 PAYMENT 6

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Page 1329 of 2303

 STANDARD SPECIFICATION STANDARD SPECIFICATION
ENGINEERS FOR FILM LINING COVERED No.
keg INDIA LIMITED
Govt of India Undertaking) WITH CONCRETE LINING 6-65-0046 Rev. 4
FOR EARTHEN RESERVOIR Page 4 of 7

1.0 SCOPE

This specification covers the general requirements for construction of film lining covered with
concrete lining.

2.0 CODES & STANDARDS

IS: 2250 Code of practice for preparation and use of masonry mortars

IS: 2720 Part VIII Method of Test for Soils

IS: 2720 Part XIV Method of Test for Soils, Part-14, Determination of Density Index
(Relative Density) of Cohesion less Soils.

IS: 5256 Sealing expansion joints in concrete lining of canals-code of practice.

IS: 10889 Specification for HDPE films.

6-68-0002 Technical specification - Civil & Structural works - Materials.

6-68-0004 Technical specification - Civil & Structural works - Plain &

Reinforced cement concrete.

NOTE: -Latest Edition of all Codes and Standards shall be followed.

3.0 MATERIALS

3.1 Cement, sand and water shall be as described in EIL specification no. 6-68-0002.

3.2 Film Specification

Film specification shall be generally as per IS: 10889. The various requirements shall be as
follows:

1. Material HM HDPE Grade-I

2. Appearance Uniform in colour, texture and finish. No visible

defects, free from un-dispersed raw material, streaks
and foreign matter particles.

3. Film thickness 250 micron minimum.

Mechanical properties and other requirements shall be as per IS: 10889.

4.0 SUB-GRADE PREPARATION

The sub grade shall be well compacted, dressed and rolled true to the level to form a firm
compacted bed for the lining. The sub grade shall be compacted to 95% of modified Proctor
density as per IS: 2720 Part VIII. Also, one test shall be conducted per 500 Sq.m, for each
layer.

If at any point, material of prepared sub grade has been excavated beyond the required levels
for lining; the excess excavation shall be filled with material compatible with sub grade
material and thoroughly compacted. The sub grade shall be free from sharp objects such as
stone, weed roots etc. and shall be smooth without any depressions and humps etc.

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Page 1330 of 2303

 STANDARD SPECIFICATION STANDARD SPECIFICATION
0 ENGINEERS
el
FOR FILM LINING COVERED No.
5ligar 22ft INDIA LIMITED 6-65-0046 Rev. 4
laiven elecnieashioeszl) f A Govt of India Undertaking) WITH CONCRETE LINING
FOR EARTHEN RESERVOIR Page 5 of 7

5.0 SAND CUSHION

75 mm layer of fine sand shall be spread over the prepared sub-grade and well compacted as
per IS: 2720, Part XIV.

6.0 FILM LAYING

The film shall be spread over the sand cushion layer. The film shall be laid loose so as to
provide for the thermal contraction etc. The adjacent layer of film should be jointed firmly so
as to avoid seepage losses through these joints. A minimum of 200 mm overlap and jointing by
heat sealing shall be done. The loose ends of the film shall be firmly anchored at junction
points as shown in drawings and as per the instructions of the Engineer-in-Charge. The joints
of the film are vulnerable to seepage and thus shall be kept to the minimum.

7.0 CEMENT MORTAR LAYER

A layer of 10 mm thick cement mortar in 1:5 cement mortar (1 cement: 5 sand) shall be laid
over the film lining. The mortar shall conform to IS: 2250.

8.0 CEMENT CONCRETE LINING

Concrete mix, method of mixing, placing, compaction, finishing and curing of cement concrete
lining shall be as described in EIL standard specification no. 6-68-0004.

9.0 ACCEPTANCE/TESTING

On completion of the work, the reservoir shall be filled with water upto maximum water level.
Level of water shall be recorded for a period of 3 days at an interval of 24 hr. The average
water loss shall not be more than 0.60 m 3/sec. per million square meter of wetted perimeter.
Any defect noted or pointed out by the Engineer-in-charge shall be rectified by contractor at
his own cost to the satisfaction of Engineer-in-charge.

10.0 JOINTS IN CONCRETE LINING

10.1 Contraction/Construction Joints

Contraction/Construction joints shall be provided at 3.0 m c/c transversely along the length of
reservoir and at junction of bed concrete and berm side along the length of reservoir or at
places shown in the drawing or as directed by the Engineer-in-Charge.

Lining shall be cast in panels of size 3.0mx3.0m. Transverse and longitudinal grooves shall be
provided as per above paragraph. Before casting adjacent panel, the edges of earlier cast panel
shall be painted with sealing compound as shown in figure on page 7 of 7.

In situ sleepers in case of bed and precast in case of sides, shall be provided under the joints.
The sleeper shall be 20 cm wide and 7.5 cm deep. Refer fig. on page 7 of 7. The sleepers shall
be placed centrally below the joint and painted with two layers of sealing compound as shown
in figure on page 7 of 7, before laying concrete lining. Concrete used for sleepers shall be of
the same grade as for lining.

10.1.1 Filler

The grooves in concrete lining shall be filled with mastic filler as per IS: 5256 after applying
primer to exposed surface of groove as shown in figure on page 7 of 7.

The grooves shall be clean and free from foreign substances where mastic filler is applied.
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Page 1331 of 2303

 STANDARD SPECIFICATION STANDARD SPECIFICATION
ENGINEERS FOR FILM LINING COVERED No.
$fgzir lailjeg INDIA LIMITED 6-65-0046 Rev. 4
rairen eteianeaer.eraroar (A Goof of India Undertaking) WITH CONCRETE LINING
FOR EARTHEN RESERVOIR Page 6 of 7

Grooves shall not be filled while it is raining or while there is free water in the grooves. The
grooves shall be filled as soon as the concrete has become sufficiently stiff to prevent
appreciable distortion of groove and damage to the concrete.

10.2 Expansion Joints

Expansion joint shall be provided and constructed at places shown in the drawing and as
directed by the Engineer-in-Charge. The joints wherever required shall be 20 mm wide.

The joints shall be thoroughly cleaned of all dirt, organic matters, dust, etc. The joints then
shall be filled with bitumen mix filler as specified in the item except for 25 mm depth at top.
The top 25 mm depth of the joints shall be filled with approved hot applied sealing compound
conforming to IS: 5256.

11.0 PAYMENT

11.1 Sand Cushion, Film Laying, Cement Mortar and Cement Lining

Payment for Sand Cushion, film laying with concrete lining shall be made on sq.m basis of
area paved and shall include all the operations specified in clause no. 5.0, 6.0, 7.0 and 8.0.

11.2 Contraction Joints

The payment shall be made on per running meter basis. This rate shall include making of the
joints, supplying and filling in the mastic filler etc. complete.

11.3 Expansion Joints

The payment shall be made on running meter basis. The rate shall include cleaning, filling the
joint with bitumen mix filler, sealing with approved compound, finishing the joint, clearing of
the adjoining surface after sealing of the joints etc. all complete.

11.4 The payment clause(s) as described in this specification shall not be referred/applicable for
LSTK Jobs.

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 STANDARD SPECIFICATION STANDARD SPECIFICATION
lar&id aft,
- - ENGINEERS FOR FILM LINING COVERED No.
acs INDIA LIMITED
(A Govt of Indra Undertaking) WITH CONCRETE LINING 6-65-0046 Rev. 4
FOR EARTHEN RESERVOIR Page 7 of 7

E 20mm

N..
E R=1 Omm (MAX.)
E 17mm
1.0
N
:MILP

SHAPE OF GROOVE

MASTIC FILLER CONFORMING TO IS:5256

FACE TO BE PAINTED WITH

PRIMER ® 1 LITRE/4.0 SQ.M SEALING COMPOUND
75 THK. M-20 CONC.

FILM LINING

SAND FILLING
75 THK.

10 THK. 1:5 CEMENT MORTAR COMPACTED EARTH

TWO LAYERS OF SEALING COMPOUND AS PER IS: 13143
M20 CEMENT CONC. BED FIRST LAYER ® 1 LITRE / 2 SQ.M
SLEEPER 1500 LONG x 200 WIDE x 75 DEEP SECOND LAYER ® 1 LITRE / 4 SQ.M

DETAIL OF CONTRACTION JOINT FOR

PANELS CAST IN SIZE OF 3.0M x 3.0M

NOTES:-
1. ALL DIMENSIONS ARE IN MM UNLESS NOTED OTHERWISE.

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