Dept: SAD Rev 1

CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 1

PROCESS DESCRIPTION

DIP LINE 125 TPD

TISSUE

Customer : CMPC Protisa PP3

Order : 1201007
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 2

REVISIONS

Rev Date Author Description

01 15/10/07 XL First version.

 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 3

1) SLOTS SCREENING 6
1.1 SCREEN-ONE SYSTEM 6
1.1.1 Slots Screen itemization 6
1.1.2 Main controls & Set-points 6
1.2 SCREEN-ONE DESCRIPTION 6
1.3 SCREEN-ONE OPERATION 7
1.4 TRANSMITTERS & CONTROL LOOPS 8
1.5 INTERLOCKS & ALARMS 9
1.6 SEQUENCES 11
1.6.1 Main Sequence : 11
1.6.2 Heavy reject purge (see Function Chart FCSO68500) 13
1.6.3 Depluging (general) (see Function Chart FCSO68500) 13
1.7 GROUP START / GROUP STOP : SEE FUNCTION CHART FCSO68500 13
1.8 MONITORING 13
2) DEINKING CELL 15
2.1 DEINKING CELL SYSTEM 15
2.1.1 MAK-C itemization 15
2.2 MAK-C DESCRIPTION 15
2.3 MAK-C OPERATION 16
2.4 TRANSMITTERS & CONTROL LOOPS 17
2.5 INTERLOCKS & ALARMS 18
2.6 SEQUENCES : NOT CONCERNED 18
2.7 GROUP START / GROUP STOP 19
2.7.1 Starting conditions 19
2.7.2 Starting of the loop 19
2.7.3 Operation 19
2.7.4 Stop of the loop 19
3) DNT WASHER 21
3.1 DNT SYSTEM 21
3.1.1 DNT Washer itemization 21
3.2 DNT WASHER DESCRIPTION 22
3.3 DNT WASHER OPERATION 22
3.4 TRANSMITTERS & CONTROL LOOPS 24
3.5 INTERLOCKS & ALARMS 25
3.6 SEQUENCES : NOT CONCERNED 25
3.7 GROUP START / GROUP STOP 26
3.7.1 Starting conditions 26
3.7.2 Starting of the loop 26
3.7.3 Operation 26
3.7.4 Stop of the loop 26
4) WATER DISTRIBUTION 28
4.1 WATER DISTRIBUTION 28
4.1.1 Water distribution itemization 28
4.2 WATER DISTRIBUTION DESCRIPTION 29
4.3 WATER DISTRIBUTION OPERATION 29
4.4 TRANSMITTERS & CONTROL LOOPS 30
4.5 INTERLOCKS & ALARMS 31
4.6 SEQUENCES : NOT CONCERNED 32
4.7 GROUP START / GROUP STOP 32
4.7.1 Starting conditions 32
4.7.2 Starting of the loop 32
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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4.7.3 Operation 32
4.7.4 Stop of the loop 32
5) MICROFLOTATION 34
5.1 MICROFLOTATION SYSTEM 34
5.1.1 Microflotation itemization 34
5.2 MICROFLOTATION DESCRIPTION 34
5.3 MICROFLOTATION OPERATION 35
5.4 TRANSMITTERS & CONTROL LOOPS 37
5.5 INTERLOCKS & ALARMS 38
5.6 SEQUENCES : NOT CONCERNED 38
5.7 GROUP START / GROUP STOP 39
5.7.1 Starting conditions 39
5.7.2 Starting of the loop 39
5.7.3 Operation 39
5.7.4 Stop of the loop 39
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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PROCESS DESCRIPTION

SCREEN-ONE
PP-SO6-101
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 6

1) SLOTS SCREENING

Annexed documents
• Flow-Sheet FS6850 rev J
• Function Chart FCSO68500

1.1 SCREEN-ONE SYSTEM

Screen-One (SO) is an integrated three stages screen. Its main target is fine impurities
removing.

1.1.1 Slots Screen itemization

□ Screen-One Drive.......................................................................SO6-501

1.1.2 Main controls & Set-points

• Pressure drop (area 1, 2 and 3) : less than 0.45 bars
• Inlet consistency (see flow sheet)
• Accepts and reject flows (see flow sheet)
• Dilution pressure (at least 0.5 bars higher than inlet pressure)
• Motor load (< 100%)

1.2 SCREEN-ONE DESCRIPTION

The Screen-One consists of:

• A main body (with connexions for inlet, dilutions, accepts (1,2,3), reject and
purge)
• A slotted triple basket
• A rotor run a variable speed drive
• Dilution rings between the different areas
• A set of instrumentation for an optimum control of the machine performances
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1.3 SCREEN-ONE OPERATION

The screen-One runs in full automatic mode.

Operator sets Accept 1 flow according to the stock requirement. Dilutions and reject
flow are automatically adjusted by flows remote set-points.

When the motor speed SIC-SO-37 is in automatic, motor speed is controlled by the
highest pressure drop (PI-SO-27, PI-SO-29, and PI-SO-31)

In case of jamming of one stage (detected by a high pressure drop between inlet and
accept of concerned stage), self cleaning sequence is automatically started.
Process malfunctions (lack of dilution, drive over intensity, abnormal inlet pressure,
very low reject rate.....) and severe jamming are also detected and corrected by the
system.

Periodically, a purge is applied on the purge valve (HCV-SO) avoiding deposit at the
bottom of the feed chamber.

Abnormal reject low flow (reject valve starting jamming) is detected by the system
(reject flow fault)
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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1.4 TRANSMITTERS & CONTROL LOOPS

Alarms Scale
Label Function Description 0-100%
LL L H HH
FI-SO-23 Dilution 1 Flow 20 25 20-50 m3/h
FI-SO-24 Dilution 2 Flow 4.5 5 5-20 m3/h
FI-SO-25 Dilution 3 Flow 1.2 1.5 1-10 m3/h
PI-SO-26 Inlet pressure 0.5 3.0 3.5 0-6 bars
PI-SO-28 Accept 1 pressure 0.5 0-6 bars
PI-SO-30 Accept 2 pressure 0.5 0-6 bars
PI-SO-32 Accept 3 pressure 0.5 0-6 bars
PI-SO-27 Pressure drop Area 1 0.45 0.55 0-1.0 bars
PI-SO-29 Pressure drop Area 2 0.45 0.55 0-1.0 bars
PI-SO-31 Pressure drop Area 3 0.45 0.55 0-1.0 bars
FFIC-SO-33 Reject flow 2 3 5-20 m3/h
FIC-SO-36 Accept 1 flow 200-300 m3/h
FIC-SO-35 Accept 2 flow 40-80 m3/h
FIC-SO-34 Accept 3 flow 5-20 m3/h
SIC-SO-37 Main drive speed 100%

JIS-SO-38 Main drive motor load 100% 110%

 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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1.5 INTERLOCKS & ALARMS

"Soft interlock" is valid in Automatic but not valid in Manual mode
"Hard interlock" is valid in Automatic and in Manual mode

1- Screen-One drive running feed-back to HD-Cleaner feed pump

- If Screen-One drive SO-501 is not running
- Then feed pump BB-503 is stopped (hard interlock)

2- Screen-One inlet pressure to Washing sequence

- If Screen-One inlet pressure is high PI-SO-26-H
- Then Washing sequence is launched (step 4_SO)

3- Screen-One inlet pressure to HD-Cleaner feed pump

- If Screen-One inlet pressure is very high PI-SO-26-HH
- Then feed pump BB-503 is stopped (hard interlock)

4- Screen-One motor load to Washing sequence

- If Screen-One motor load is very high JIS-SO-38-HH
- Then Washing sequence is launched (step 4_SO)

5- Dilutions flows to Dilution fault

- If sum of (FI-SO-23 + FI-SO-24 + FI-SO-25) < (0.5 x (sum of set-points (FI-SO-
23 + FFI-SO-24 + FFI-SO-25)
- Then "Dilution flow fault" is activated and Washing sequence is launched
(step 4_SO)

6- Reject flow control to Reject pipe purge sequence

- If Reject flow (FT-SO-33) < (0.5 set point of FFIC-SO-33)
- Then "Reject flow fault" is activated (and Reject pipe purge sequence is
launched (step 33_SO)

7- High Pressure drop to depluging mode

- If PI-SO-31-H
- Then depluging area 3
-
- If PI-SO-29-H
- Then depluging area 2 and area 3
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8- Very High Pressure drop to Washing sequence

- If PI-SO-27-HH or PI-SO-29-HH or PI-SO-31-HH
- Then Washing sequence is launched (step 4_SO)

9- Reject flow fault

- If reject flow FT-SO-33 < (0.5 x set point of FFIC-SO-33)
- Then Alarm "Reject flow fault" (and action on reject valve : see
FCSO68500)

10- Sealing Water Alarm

- If sealing water fault
- Then Alarm "Screen-One SO-501Sealing water fault"
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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1.6 SEQUENCES

1.6.1 Main Sequence :

- If Stop mode OR motor tripping OR emergency stop OR "Inlet Pressure fault" (PI-
SO-26HH) then step 0_SO
• Step 0_SO : Initial step
Sealing water solenoid valve SV-SO-501 is closed, Screen One drive SO-501 is
stopped, Screen One feed valve CV-SO-501A is closed, Accepts valves FV-SO-
36, FV-SO-35 and FV-SO-34 are forced closed. Reject Control valve FV-SO-33 is
forced at X%. Dilution valve FV-SO-23 is forced closed. Heavy reject control
valve HCV-SO is forced closed.
- If Slot Screen in automatic AND "Start Slot screen" order on DCS AND no motors
tripping AND no emergency stop AND Sealing water OK then step 1_SO
• Step 1_SO : Water filling
Start Continuous water pump BB-704D
CV-SO-501A, FV-SO-36, FV-SO-35 and FV-SO-34 remain closed.
Dilution valves FV-SO-23 is forced to X%.
Heavy reject control valve HCV-SO is forced closed.
Reject Control valve FV-SO-33 is forced to x%
SO-501 remains stopped.
If no "dilution fault" (1) then start delay "Water filling" TP_SO-501_01
- If Slot screen in automatic mode AND end of TP_SO-501_01 and Continuous
water pump BB-400E running feed-back then step 2_SO
• Step 2_SO : Screen One starting
Dilution valves FV-SO-23 open to set point
SO-501 is started (and speed SIC-SO-37 is activated in auto).
If SO-501 running feed back then start SO motor starting time TX_SO6-101_01
FV-SO-36, FV-SO-35 and FV-SO-34 open at X%
CV-SO-501A, HCV-SO remain closed
FV-SO-33 remains opened at x%
- If Slot Screen in automatic mode AND end of TX_SO-501_01 AND HD CLeaner
Feed Pump BB-503 running feed-back AND no "dilution fault" then step 3_SO
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• Step 3_SO : Screen-One in Operation

Screen One feed valve CV-SO-501A is opened (very slow opening)
SO-501remains running
FV-SO-36, FV-SO-35, FV-SO-34 and FV-SO-33 open to set point
FV-SO-23 remain open to set point
HCV-SO is set to auto
- If Slot Screen in automatic AND ("Stop Slot screen Order" on DCS OR "Wash Key"
OR HD Cleaner Feed Pump BB-503 no running feed-back OR Screen-One over
Intensity JIS-SO-38-HH OR "Dilution Flow Fault" OR Threshold PI-SO-27-HH OR
Threshold PI-SO-29-HH OR Threshold PI-SO-31-HH OR Screen-One high inlet
pressure PI-SO-26-HH OR Continuous water pump BB-400E no running feed-back
then Step 4_SO
• Step 4_SO : Washing
Screen One feed valve CV-SO-501A is closed.
SO-501 remains running and SIC-SO-37 is forced to x2%
FV-SO-36, FV-SO-35 and FV-SO-34 are forced to 0%
FV-SO-33 is forced to X%
FV-SO-23 is forced to x%
HCV-SO is forced closed
Start Washing delay TP_SO-501_02
- If end of TP_SO-501_02 AND not "Stop Order" AND Slot Screen in automatic
then step 3_SO
- If end of TP_SO-501_02 AND "Stop Order" AND Slot Screen in automatic then
step 0_SO
(1)
"Dilution fault" : if sum of Dilution flows < ( 0.5 x sum of Dilution set-points) then tag
"dilution fault" is high
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1.6.2 Heavy reject purge (see Function Chart FCSO68500)

- If Screen One sequence is in step 0_SO OR emergency stop then step 20_SO
• Step 20_SO :
Heavy reject control valve HCV-SO is forced closed
- If Step 3_SO AND Screen One drive SO-501 running contact AND Screen One Feed
Pump BB-503 running contact then Step 21_SO
• Step 21_SO :
Heavy reject control valve HCV-SO is forced to SP1. Start Heavy reject purge
stand-by delay TP_SO-501_03
- If End of TP_SO-501_03 AND "with periodic purge" operator selection then Step
22_SO
• Step 22_SO :
HCV-SO opens at SP2. Start Heavy reject purge delay TP_SO-501_04
- If end of TP_SO-501_04 then Step 20_SO

1.6.3 Depluging (general) (see Function Chart FCSO68500)

- If not Step 3_SO or emergency stop then Step 30_SO

• Step 30_SO : no special action (just checking for transition)
- If step 3_SO AND Screen One Feed Pump BB-503 running contact AND (Threshold
Pressure drop Area 3 (PI-SO-31-H) OR Threshold Pressure drop Area 2 (PI-SO-29-H)
then step 31_SO
• Step 31_SO :
Depluging area request
Start Depluging delay TP_SO-501_05 (60 sec)
- If end of TP_SO-501_05 then step 30_SO

1.7 GROUP START / GROUP STOP : see Function Chart FCSO68500

1.8 MONITORING
• Inlet consistency : see Flow-sheet FS6850
• Inlet pressure : 1.0 to 3.0 bars
• Pressure drops (each stages) : < 0.4 bars
• Motor load : < 100%
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 14

PROCESS DESCRIPTION

DEINKING CELL
PP-FLOT-505
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 15

2) DEINKING CELL
Annexed documents
Flow-Sheet FS6850 rev J
Function Chart FCCEV68500

2.1 DEINKING CELL SYSTEM

MAK-C is a new deinking cell using air bubble in order to collect and remove ink
particle.

2.1.1 MAK-C itemization

□ MAK-C ...............................................................................03CEV02
□ 1st aeration pump ................................................................BB-503A
□ 2nd aeration pump ...............................................................BB-505
□ 3rd aeration pump ...............................................................BB-505A
□ 4th aeration pump ...............................................................BB-505B
□ Constant level box......................................................................CN-503
□ Foam tank ..............................................................................TQ-706
□ Foam pump .......................................................BB-706

Main controls & set-points

• Canister inlet pressure: 1,2 bars
• Inlet flow: 640 m3/h
• Foam level :

2.2 MAK-C DESCRIPTION

MAK-C consists of:

• A main vat (with connexions for inlet, recirculation, accept and foam reject)
• 4 canisters (including the injector allowing to mix pulp and air)
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2.3 MAK-C OPERATION

The 4 aerations Deinking cell (MAK) is composed of 4 superimposed elementary cells,
each operating an Aeration phase, a Collection phase and a separation phase.
The processed stock coming from ScreenOne is processed successively in the 4 cell
stages.
Flow is adjusted by HIC-CN-502 which loops is fixing the production rate of the plant
Then stock is pumped through the first aeration injectors to the first cell, disposed on
the top of the cell. The stock accepted from the first cell is pumped through the
Second aeration injectors, until the last cell accept flows to a constant level box.
The Air separated from each elementary cell rises through the stock flow feeding the
previous cell, leading to a full counter-current flow of air relatively to the fiber flow.
The constant level box maintains the cell slightly pressurized.
Then pulp go to downstream equipment DNT washer
The Flotation Foam (separated Air bubbles with collected particles) is blown out via a
control valve under action of the cell pressure. By its mechanical action on the foam,
the control valve allows a good air-liquid separation of the foam in the foam tank.
The Foam control valve is used to control the Foam level in the cell, and by this, to
control the operating conditions of the cell (quantity of foam).
The foam control valve is the main control on the operating conditions of the cell:
Foam consistency, Ash content in Foam, Brightness & speck elimination, loss control in
Total solids and Fiber

Foam reject valve

Air content in foam (%)

Foam consistency (%)

Ash in foam (%)

Brightness & speck removal

Ash removal

Loss in weight

Loss in cellulose material

Min Open Max Open

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2.4 TRANSMITTERS & CONTROL LOOPS

Alarms Scale
Label Function Description 0-100%
LL L H HH
HIC-CN-502 Control of production rate
HIC-CN-503 Control of MAK-C accept
recycling
FI-FLOT-505 MAK-C inlet flow indication 600-700 m3/h
PIS-FLOT-505A MAK-C stage 1 pressure 0-3 bars
indicator
PIS-FLOT-505B MAK-C stage 2 pressure 0-3 bars
indicator
PIS-FLOT-505C MAK-C stage 3 pressure 0-3 bars
indicator
PIS-FLOT-505D MAK-C stage 4 pressure 0-3 bars
indicator
PIS-FLOT-505E MAK-C cell 18E440 inside 0-0,5 bars
pressure indicator
LIC-FLOT-505A Flotation foam level control 0-5000 mm
LIC-FLOT-505B Flotation foam level control 0-5000 mm
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2.5 INTERLOCKS & ALARMS

"Soft interlock" is valid in Automatic but not valid in Manual mode
"Hard interlock" is valid in Automatic and in Manual mode

11- Pump feeding stage 1 BB-503A

- If Clarified water tank level controller LIS-TQ-704 is low
- Then BB-503A is stopped

12- Pump BB-503A to inlet control valve (hard interlock)

- If Pump BB-503A is not running
- Then HCV-CN-503 is forced closed.

13- Pump BB-503A to MAK-C level control

- If Pump BB-503A is not running
- Then PIS-FLOT-505E, LIC-FLOT-505A&B are disabled with LV-FLOT-505
forced open.

14- Pump BB-503A to valve HV-BB503A-A

- If Pump BB-503A is not running
- Then HV-BB503A-A is forced closed (Hard interlock)

- If Pump BB-503A is running

- Then with delay (T=5s) HV-BB503A-A is opened (Soft interlock)

15- Sludge tank level to sludge pump

- If Sludge tank level is low low
- Then Stop pump BB-706

2.6 SEQUENCES : not concerned

 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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2.7 GROUP START / GROUP STOP

2.7.1 Starting conditions

• This loop begins only if the loop “WATER CLARIFICATION AND DISTRIBUTION" is
running.
• Fresh Water under pressure
• DNT working

2.7.2 Starting of the loop

• Start level control
• Start the successive aeration pump
Start 4th stage pump BB-505B
Start 3rd stage pump BB-505A
Start 2nd stage pump BB-505
Start 1st stage pump BB-503A
• Open air valve on canister
• Open valve HIC-CN-502 to start producing

2.7.3 Operation
• Monitoring inlet pressure in each canister.
• Monitoring inlet flow.

2.7.4 Stop of the loop

• Close valve HIC-CN-502
• Launch canister washing sequence
• Stop the successive aeration pump
Stop 4th stage pump BB-505B
Stop 3rd stage pump BB-505A
Stop 2nd stage pump BB-505
Stop 1st stage pump BB-503A
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PROCESS DESCRIPTION

DNT WASHER
PP-LAV-507
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 21

3) DNT WASHER
Annexed documents
Flow-Sheet FS6850 rev J
Function Chart FCLAV68500

3.1 DNT SYSTEM

DNT is a high speed double nip machine, using a synthetic wire for ink, ash and specks
removing.

3.1.1 DNT Washer itemization

□ DNT Feed Chest ...................................................................TQ-701
□ DNT Feed Chest Agitator ......................................................AG-701
□ DNT Feed pump ............................................................BB-701
□ DNT Feed flow ..................................................................FI-LAV-701
□ Grooved roll speed switch ............................................SS-LAV-507-A
□ Extraction screw speed switch ......................................SS-LAV-507-B
□ Low pressure Shower pressure transmitter ..................PIS-LAV-507-A
□ High pressure Shower pressure transmitter ..................PIS-LAV-507-B
□ Low pressure pump ...............................................................BB-704-E
□ High pressure pump ...............................................................BB-112-A
□ Oscillating shower limit switches (x2) .............................ZIS-LAV-507-A
□ Wire detection limit switches (x2) ..................................ZIS-LAV-507-B
□ Doctor blade oscillation switch ......................................ZIS-LAV-507-C
□ Main drive speed ..........................................................SIC-LAV-507-C
□ Wire tension ...................................................................WIS-LAV-507
□ Main drive ..............................................................................LAV-507
□ Extraction screw .................................................................LAV-507-C
□ Oscillating shower motor ....................................................LAV-507-B

Main controls & set-points

• DNT Feed flow : see flow-sheet
• Low pressure shower pressure : 5 to 8 bars
• High pressure shower pressure : 25 to 30 bars
• Wire tension : 1000 to 1400 kg (DNT300)
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3.2 DNT WASHER DESCRIPTION

DNT washer consists of:

• One breast driven roll
• One couch roll
• A synthetic wire
• An inlet head box
• An oscillating doctor blade
• An oscillating high pressure shower (with pin nozzles)
• A low pressure shower
• A stock extraction screw conveyor
• A water collecting pan
• A stainless steel hood.

3.3 DNT WASHER OPERATION

The DNT Washer operates by feeding stock from the flow distribution nozzle into the
nip formed by the breast roll and the wire. The stock is fed at a high velocity into this
nip for effective dewatering and high capacities.
The breast roll is grooved providing high capacity (and also eliminates the need for the
doctor blade).
After the feed nip, the wire continues around the breast roll where the stock continues
to be dewatered. As the wire separates from the breast roll, a stock mat has been
formed. This stock mat travels with the wire to the couch roll where it undergoes
additional dewatering. The stock mat is then doctored into the screw conveyor where
it is removed from the DNT Washer at approximately 10-12% consistency. A cowling
encloses the DNT Washer and allows the white water from the unit to be collected and
discharged at one central location. This cowling also eliminates splashing from the unit
and makes the operation clean and safe. White water consistency from the DNT is
mainly depending on ash content, fiber length of the stock and operating conditions.
The DNT is fed by the pump BB-701.
Water from pump BB-704-E that feeds low pressure showers at pressure 8 bars, is
continuously monitored by PIS-LAV-507-A.
Water from pump BB-112-A that feeds high-pressure showers at pressure of 30 bars, is
continuously monitored by PIS-LAV-507-B.
Filtrate from Washer flows to Filtrate water tank TQ702.
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If required by the application, a line from continuous white water pump BB-704C can
bring dilution to washer inlet (via On-Off valve HV-LAV-507-A) and to washer extractor
screw (via On-Off valve).
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3.4 TRANSMITTERS & CONTROL LOOPS

Alarms Scale
Label Function Description 0-100%
LL L H HH
FI-LAV-507 Feed Flow
PIS-LAV-507-A LP shower pressure 2.5 b 3.5b

PIS-LAV-507-B HP shower pressure 8.0 b 15 b 33 b 35 b

SIC-LAV-507-C DNT main drive speed 0-100%

WIS-LAV-507 Wire tension (DNT 300)
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3.5 INTERLOCKS & ALARMS

"Soft interlock" is valid in Automatic but not valid in Manual mode
"Hard interlock" is valid in Automatic and in Manual mode

16- Shower pressures to DNT main drive (soft interlock)

- If Low pressure shower pressure PIS-LAV-507-A-LL alarm for 2 min
- Or High pressure shower pressure PIS-LAV-507-B-LL alarm for 2 min

17- Wire detections to DNT main drive (soft interlock)

- If Tensioning wire WIS-LAV-507-LL alarm
- Or Wire position alarm (ZS-LAV-507-A or ZS-LAV-507-B)
- Then Washer main drive LAV-507 is stopped.

18- Extraction screw speed to DNT main drive (soft interlock)

- If Extraction screw LAV-507-C no running feed back
- Or no feed back of speed switch SS-LAV-507B
- Then Washer main drive LAV-507 is stopped.

19- Grooved roll speed switch to DNT main drive (soft interlock)
- If no feed back of speed switch SS-LAV-507A
- Then Washer main drive LAV-507 is stopped (with delay due to starting
ramp of DNT main drive).

20- Screw Press to Extraction screw (soft interlock)

- If Screw press DG-018 no running feed back
- Then Extraction screw LAV-507-C is stopped.

21- DNT main drive to HP shower (soft interlock)

- If Washer LAV-507 stops
- Then high pressure pump BB-112-A stops

22- HP Shower oscillation to HP pump (soft interlock)

- If shower no oscillation feed back (ZS-LAV-507-A) for 20 sec
- Then high pressure pump BB-112-A stops

3.6 SEQUENCES : not concerned

 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 26

3.7 GROUP START / GROUP STOP

3.7.1 Starting conditions

• This loop begins only if the loop “WATER CLARIFICATION AND DISTRIBUTION" is
running.
• Fresh Water under pressure
• Screw press DG-018 is running

3.7.2 Starting of the loop

• Start Extraction screw LAV-507-C
• Start Washer main drive LAV-507 (low ramp speed)
• Start oscillators (outback motor +solenoid valve in pneumatic panel)
• Start showers pumps (BB-704-E and BB-112-A) and wait for 10 sec before
processing
• Start Feed pump BB-701
• Open Feed valve FV-LAV-507 to set point

3.7.3 Operation
The different steps run off automatically.
• Monitoring of pressurized water pressure.
• Monitoring of consistencies (Water and stock).
• Monitoring of safety device (wire position, oscillation, speed switch,…)

3.7.4 Stop of the loop

• Feed valve FV-LAV-507 is forced to 0%
• Stop feed pump BB-701
• Head box flushing valve HV-LAV-507-A opens for 15 sec then closes
• Stop Showers pumps (BB-704-E and BB-112-A)
• Stop oscillators (outback motor +solenoid valve in pneumatic panel)
• Stop Washer main drive LAV-507 and wait 30 sec before processing
• Stop Extraction screw LAV-507-C
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 27

PROCESS DESCRIPTION

WATER DISTRIBUTION
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 28

4) WATER DISTRIBUTION
Annexed documents
Flow-Sheet FS6850 rev J

4.1 WATER DISTRIBUTION

Water distribution system ensures that the filtrate requirement for the whole line are
covered..

4.1.1 Water distribution itemization

□ Filtrate water tank....................................................................TQ-702
□ Clarified water tank....................................................................TQ-704
□ Pulper water tank ...................................................................TQ-703
□ Pulper PP1 water pump ........................................................BB-704A
□ Dispersion dilution pump .................................................BB-704B
□ Continuous water pump ............................BB-704C
□ SO water pump ...........................BB-704D
□ Pulper PP3 water pump ..........................................................BB-703
□ Pulper water pump ..............................................................BB-703A
□ Filtrate water pump (to existing DAF) .....................................BB-702
□ Filtrate water pump (to effluents) .....................................BB-702A
□ Filtrate water pump (to PPM 400) .....................................BB-702B
□ Pulper water tank agitator......................................................AG-703
□ Clarified water tank agitator.....................................................AG-704

Main controls & set-points

• Filtrate water tank level
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 29

4.2 WATER DISTRIBUTION DESCRIPTION

The water distribution circuit consists of:

• Pulper water tank
• Clarified water tank
• Filtrate water tank
• One PPM400 (describe in other part)
• One existing DAF

4.3 WATER DISTRIBUTION OPERATION

White water distribution system consists of 3 white water tanks.

• Filtrate water tank TQ-702

This tank receives all the filtrate water from washer LAV-507
Also receive water from PP1
The level is controlled by LIC-TQ-702.
Water from this tank goes to:
o PPM400 (pump BB-702B)
o Existing DAF (pump BB-702)
o Effluente (pump BB-702A)

• Clear Clarified tank TQ-704

This tank receives all the Clear filtrate from the PPM400 and from existing DAF.
The level is measured by LIS-TQ-704.
This tank is used to feed:
Water from this tank goes to:
o MAK-C inlet dilution
o PP1 pulper (pump BB-704A)
o Dispersion dilution (pump BB-704B)
o Continuous water loop (pump BB-704C)
o SO dilution (pump BB-704D)
An overflow assumes a constant level of water to avoid pressure variation.
The excess of water overflows into the pulper water tank TQ-703
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

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• Pulper water TQ-703

This tank receives the overflow from Clear filtrate tank TQ-704.
It receives water from MAP3 and filtrate from dispersion block.
Fresh water can also been added at start up or if lake of water
The level is measured by LIS-TQ-703.
Water from this tank goes to:
o PP3 pulper (pump BB-703)
o Pulper (pump BB-703A)
o *Continuous water loop (pump BB-704C
o *SO dilution (pump BB-704D

*By operator decision. Water for these pumps must be take in priority in clarified water
chest

4.4 TRANSMITTERS & CONTROL LOOPS

Alarms Scale
Label Function Description 0-100%
LL L H HH
LIS-TQ-703 Pulper water tank level
5% 15% 65% 95%
indicator
LIS-TQ-704 Clarified filtrate tank level
5% 15% 65% 95%
indicator
LIC-TQ-702 Filtrate water tank level
5% 15% 65% 95%
controller
PIC-BB-704C BB-704C outlet pressure
controller
SC-BB-704C BB-704C speed controller
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 31

4.5 INTERLOCKS & ALARMS

"Soft interlock" is valid in Automatic but not valid in Manual mode
"Hard interlock" is valid in Automatic and in Manual mode

23- Filtrate water tank level to pumps

- If Filtrate water tank level LIC-TQ-702 is low low
- Then Stop pumps BB-702, BB-702A and PP-702B

- If Filtrate water tank level LIC-TQ-702 is low

- Then Inhibit start of pumps BB-702, BB-702A and PP-702B

24- Clarified water tank level to pumps

- If Clarified filtrate water tank level LIS-TQ-704 is low low
- Then Stop pumps BB-704A, BB-704B, PP-704C and PP-704D

- If Clarified filtrate water tank level LIS-TQ-704 is low

- Then Inhibit start pumps BB-704A, BB-704B, PP-704C and PP-704D

25- Pulper water tank level to pumps

- If Pulper water tank level LIS-TQ-703 is low low
- Then Stop pumps BB-703 and BB-703A

- If Pulper water tank level LIS-TQ-703 is low

- Then Inhibit start of pumps BB-703 and BB-703A

26- Filtrate water pump BB-702 to valve HV-BB-702

- If Pump is not running
- Then valve HV-BB-702 is forced closed

27- Filtrate water pump BB-702A to valve HV-BB-702A

- If Pump is not running
- Then valve HV-BB-702A is forced closed
-
28- Clarified water pump BB-704A to valve HV-BB-704A
- If Pump is not running
- Then valve HV-BB-704A is forced closed
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29- Clarified water pump BB-704B to valve HV-BB-704B

- If Pump is not running
- Then valve HV-BB-704B is forced closed

30- Clarified water pump BB-704C to valve HV-BB-704C

- If Pump is not running
- Then valve HV-BB-704A is forced closed

31- Clarified water pump BB-704D to valve HV-BB-704D

- If Pump is not running
- Then valve HV-BB-704A is forced closed

32- Pulper water pump BB-703 to valve HV-BB-703

- If Pump is not running
- Then valve HV-BB-703 is forced closed

33- Pulper water pump BB-703A to valve HV-BB-703A

- If Pump is not running
- Then valve HV-BB-703A is forced closed

4.6 SEQUENCES : not concerned

4.7 GROUP START / GROUP STOP

4.7.1 Starting conditions

• Fresh Water under pressure

4.7.2 Starting of the loop

• Fill all the water tank if necessary

4.7.3 Operation
• Monitoring of water tanks level.

4.7.4 Stop of the loop

• All dilution pump are stopped when no more required by any sub system
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Order: 1201007 Page 33

PROCESS DESCRIPTION

MICROFLOTATION
PP-DAF-2
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 34

5) MICROFLOTATION
Annexed documents
Flow-Sheet FS6850 rev J
Function Chart FCPOS68500

5.1 MICROFLOTATION SYSTEM

The Poseidon PPM Dissolved Air Flotator (DAF) is an open top separator designed to
clarify filtrates by removing suspended solids with dissolved air generated micro-
bubbles.

5.1.1 Microflotation itemization

□ Feed pump ..........................................................................BB-702B
□ PPM400 ...................................................................DAF-2
□ Poseipump ...................................................................BB-708
□ Sludge chest ......................................................................TQ-705
□ Sludge chest agitator.................................................................AG-705
□ Sludge pump .......................................................BB-705

Main controls & set-points

• DAF inlet flow : see flow-sheet
• Compressed air pressure: 4.5 bars

5.2 MICROFLOTATION DESCRIPTION

PPM400 consists of:

• A stainless steel parallelepedic-shaped tank, with nozzles
• An internal POSEIPACK assembly of plates, designed to intercept low buoyancy
particles and promote flock build-up;
• A mechanical sludge layer discharge scraper, pushing the sludge layer into the
discharge trough, with mechanically adjustable speed;
• Pressurization POSEIPUMP, with local pressurization control panel, pressurization
pipe and pressure relief valve.
• A stainless steel hood.
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 35

5.3 MICROFLOTATION OPERATION

The adequate flocculation chemistry is added to the filtrate flow to be treated, prior to
introduction into the PPM unit.
The incoming filtrates are pumped to the unit's mixing chamber, where a recirculation
flow of dissolved air containing filtrates is mixed to the incoming filtrates flow.
The dissolved air containing filtrate flow is obtained by recirculation of part of the
accepted filtrate flow of the unit through the pressurization & air introduction system -
with special POSEIPUMP and pressurization/air introduction.
The pressure release on the dissolved air containing filtrate flow generates micro-
bubbles, which form in and adhere to the suspended solids & flocks.
At the inlet of the unit, heavy non-floatable particles settle to the bottom of the unit in
the sludge cone. A drainage pipe at the unit’s lower point enables to remove
depositing heavy particles by periodic flushing.
The particles & flocks surrounded by micro-bubbles rise to the surface, and are
separated according to their buoyancy as follows:
Big fast-rising particles rise directly to the unit's open surface,
Small slow-rising particles are intercepted in the Poseipack collection plates within the
unit, where the plate design build-up flock size until the increased buoyancy allows
them to reach the unit's open surface.
The particles & flocks accumulating at the surface of the unit constitute the sludge
layer on the unit. A scraper system brings the thickened sludge to a hopper.
The operation of a PPM is typically set at constant & controlled hydraulic filtrates feed
flow rate.
The recirculation flow is adjusted on start-up to a set Poseipump delivery pressure; the
Air pressurization pressure & flow are set with the local panel pressure reducer and
flow-meter. The system operates in these fixed conditions. A proper recirculation &
aeration is controlled by observation of the flow obtained at the discharge of manual
vent valve from pressurization tube to the top of the Poseidon unit (milky aspect).
Sludge discharge is by gravity. Sludge consistency is adjusted by the controlled PPM
unit level set point (lower level leads to higher sludge consistency).
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Attention: It is required to have PPM vat with level above the plates BEFORE FEEDING
the unit, to avoid damage to the plates related to direct impact of incoming water flow on
the plates. The plate level is defined in interlocks as LOW level VALUE.

It is forbidden to empty the PPM vat by either accept valve or Flushing valves with pres-
ence of thick sludge on the PPM unit surface. The weight of the Sludge on the plates
WARNING could lead to damage to the plates. The Sludge should FIRST be removed from the unit
by operating without feed for a while, or temporarily increasing the level.

Special attention will be paid also to the possibility of leaking/passing valves, which can
lead to significant level decrease during a shut. Good practice is to remove all sludge from
system on each shut by increasing PPM unit operating level prior to stopping PPM Feed
pump. This operation may be included in Group-stop.
 Dept: SAD Rev 1
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Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 37

5.4 TRANSMITTERS & CONTROL LOOPS

Alarms Scale
Label Function Description 0-100%
LL L H HH
FIC-BB-702B DAF inlet flow control 300-450 m3/h
PS-BB-708 Control panel air feed
pressure
PIS-DAF2 Poseipump pressure
delivery control
LICS-DAF2 DAF level controller 5% 15% 65% 95%
LICS-TQ-705 Sludge tank level controller
 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 38

5.5 INTERLOCKS & ALARMS

"Soft interlock" is valid in Automatic but not valid in Manual mode
"Hard interlock" is valid in Automatic and in Manual mode

34- DAF feed pump BB-702B

- If Filtrate water tank level LIC-TQ-702 is low low
- Then Stop pumps BB-702B

- If Filtrate water tank level LIC-TQ-702 is low

- Then Inhibit start of pumps BB-702B
-
35- DAF feed pump BB-702B to valve FV-BB-702B
- If Pump is not running
- Then valve FV-BB-702B is forced closed
- And DAF control level LICS-DAF2 is disabled

36- Dosage of chemical

- If DAF feed pump BB-702B is not running
- Or Poseipump BB-708 is not running
- Or DAF feed flow is low
- Then chemical dosage is disabled.

5.6 SEQUENCES : not concerned

 Dept: SAD Rev 1
CMPC Protisa
Client: PP3 PROCESS DESCRIPTION Date 08/10/2012

Order: 1201007 Page 39

5.7 GROUP START / GROUP STOP

5.7.1 Starting conditions

• Fresh Water under pressure
• DAF is fill with water
• Level of Filtrate water tank is not low

5.7.2 Starting of the loop

• Start Poseipump
• When discharge pressure (PIS-DAF2) reach 6 bars, the recirculation pneumatic
solenoid valve is open)
• Few second later, feed pump, chemical dosing pump and sludge removal system
start
• Level control LICS-DAF2 enabled in auto
• Start of drain sequence

5.7.3 Operation
The different steps run off automatically.
• Monitoring of DAF level.
• Monitoring of sludge aspect.

5.7.4 Stop of the loop

• Increase level in DAF to eliminate sludge from surface
• Wait 5 minutes
• DAF feed pump stop
• Wait 5 minutes
• Stop Poseipump