Quick Coupler - Remove and Install

313D2 LGP Excavator GAJ00001-UP (MACHINE) POWERED BY 3054C Engine(SEB...
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Product: EXCAVATOR
Model: 313D2 LGP EXCAVATOR GAJ
Configuration: 313D2 LGP Excavator GAJ00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly

313D2 Excavator Machine Systems
Media Number -UENR3323-06 Publication Date -01/06/2018 Date Updated -27/06/2018
i05474608
Quick Coupler - Remove and Install

SMCS - 6129-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 189-0411 Shackle As 1
350-7768 Electric Hydraulic Pump Gp (115V) 1
6V-3175 Double Acting Cylinder 1
B 4C-9634 Puller Stud 1
9U-6832 Nut 1
7S-9484 Sleeve 1
231-4349 Bearing Puller Adapter 1
Start By:
a. Remove the bucket.
NOTICE
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313D2 LGP Excavator GAJ00001-UP (MACHINE) POWERED BY 3054C Engine(SEB... Page 2 of 10
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Illustration 1 g01433782
1. Start the machine. Fully extend the stick. Fully retract the quick coupler. Lower the boom, the
stick, and the quick coupler to the ground. Position suitable cribbing under the stick, as shown.
2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure -
Release".
3. Disconnect hose assemblies (1). Remove clip (2) and reposition hose assemblies (1).
4. Attach a suitable lifting device and Tooling (A) to quick coupler (4). The weight of quick
coupler (4) is approximately 209 kg (460 lb).
5. Position suitable cribbing under power link (3), as shown.
6. Slide O-ring seals (8) off the pin joints between the quick coupler and the power link and onto
the flanges of the quick coupler.
7. Remove nuts (5), bolt (7), and pin (6).
8. Remove O-ring seals (8).
9. Remove nuts (9), bolt (11), and pin (10). Remove quick coupler (4) and O-ring seals (12) from
the stick assembly.
10. Remove lip seal (13).
11. Use Tooling (B) in order to remove sleeve bearings (14) from the stick assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 189-0411 Shackle As 1
C 350-7768 Electric Hydraulic Pump Gp (115V) 1
6V-3175 Double Acting Cylinder 1
4C-9634 Puller Stud 1
9U-6832 Nut 1
231-4349 Bearing Puller Adapter 1
D 1P-0520 Driver Gp 1
E 5P-0960 Grease Cartridge 1
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
Note: Make sure that the bearing bores for the sleeve bearings are free of paint and grease prior to the
installation of the sleeve bearings.
1. Lower the temperature of sleeve bearings (14). Use Tooling (C) in order to install sleeve
bearings (14). Install sleeve bearings (14) to depth of Dimension (X). Dimension (X) is
9.50 ± 0.80 mm (0.374 ± 0.032 inch).
2. Use Tooling (D) in order to install lip seals (13). Install lip seals (13).
3. Apply Tooling (E) to the sealing lip of lip seals (13) and to sleeve bearings (14).
4. Attach a suitable lifting device and Tooling (A) to quick coupler (4). The weight of quick
coupler (4) is approximately 209 kg (460 lb).
5. Position quick coupler (4) and O-ring seals (12) on the stick assembly. Apply Tooling (E) to the
surface of pin (10). Install pin (10), bolt (11), and nuts (11).
6. Tighten nuts (9), as shown. Tighten the outside nut until the nut is 0.5 mm (0.02 inch) beyond
the end of the retaining bolt. Tighten the inside nut against the outside nut to a torque of
105 ± 20 N·m (77 ± 15 lb ft).
7. Install O-ring seals (8) off the pin joints between the quick coupler and the power link and onto
the flanges of the quick coupler.
8. Position power link (3) and quick coupler (4) until the bores line up.
9. Apply Tooling (E) to the surface of pin (6). Install pin (6), bolt (7), and nuts (5).
10. Tighten nuts (5). Tighten the outside nut until the nut is 0.5 mm (0.02 inch) beyond the end of
the retaining bolt. Tighten the inside nut against the outside nut to a torque of 105 ± 20 N·m
(77 ± 15 lb ft).
11. Remove the suitable cribbing under power link (3).
12. Install O-ring seals (8).
313D2 LGP Excavator GAJ00001-UP (MACHINE) POWERED BY 3054C Engine(S... Page 10 of 10
13. Remove the suitable lifting device and Tooling (A).
14. Connect hose assemblies (1). Install clip (2).
End By:
a. Install the bucket. Refer to Disassembly and Assembly, "Bucket - Install".
Copyright 1993 - 2019 Caterpillar Inc. Wed Aug 14 16:52:36 UTC+0700 2019
All Rights Reserved.
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Quick Coupler - Remove and Install

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313D2 LGP Excavator GAJ00001-UP (MACHINE) POWERED BY 3054C Engine(SEB...

Disassembly and Assembly

Quick Coupler - Remove and Install

a. Remove the bucket.

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

5. Position suitable cribbing under power link (3), as shown.

7. Remove nuts (5), bolt (7), and pin (6).

8. Remove O-ring seals (8).

10. Remove lip seal (13).

11. Remove the suitable cribbing under power link (3).

12. Install O-ring seals (8).

13. Remove the suitable lifting device and Tooling (A).

14. Connect hose assemblies (1). Install clip (2).

a. Install the bucket. Refer to Disassembly and Assembly, "Bucket - Install".

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