793C - ATY - Hoist Cylinder - Remove and Install

3/12/2019 793C Off-Highway Truck ATY00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP3022 - 189) - SMCS Code
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Product: TRUCK
Model: 793C TRUCK ATY
Configuration: 793C Off-Highway Truck ATY00001-UP (MACHINE) POWERED
BY 3516 Engine
Disassembly and Assembly

793C Off-Highway Truck Machine Systems
Media Number -RENR2535-15 Publication Date -01/10/2012 Date Updated -07/08/2019
i07828500
Hoist Cylinder - Remove and Install

SMCS - 5102-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
350-7768 Electric Hydraulic Pump Gp(115V) -
350-7769 Electric Hydraulic Pump Gp(230V) -
6V-3175 Double Acting Cylinder 1
380-5721 Sleeve As 1
A
9U-6832 Nut 1
4C-9634 Puller Stud 1

4K-0684 Hard Washer 1
5P-8677 Adapter 1
9X-6151 Bolt 3
B 1U-7543 Cylinder 1
463-0278 Plate 1
C - Loctite 272 -
The space between the body and the frame becomes a zero clearance
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The space between the body and the frame becomes a zero clearance
area when the body is lowered. Failure to install the retaining cable can
result in injury or death to personnel working in this area.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
Illustration 1 g01946789
1. Raise the truck body and install suitable blocking between the truck body and the frame. Repeat this step
for the opposite side.
2. Use a suitable lifting device to support hoist cylinder (1). Remove retaining plate (2).
3. Use Tooling (A) and a suitable lifting device to remove pin assembly (3). Remove spacers (4).
4. Retract and secure hoist cylinder (1) before proceeding to the next step.
5. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure Release".
6. Drain the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Hydraulic Tank Oil - Change - Hoist and Brake System" for the correct draining
and filling procedures.
Note: The left hoist cylinder may be equipped with two quick couplers. The quick couplers are used to
dump a load if the truck is disabled.
7. Disconnect hose assemblies (5). If necessary, remove quick couplers (6). Disconnect grease hose assembly
(7). Remove cover (8).
8. Attach a suitable lifting device onto hoist cylinder (1). The weight of hoist cylinder (1) is approximately
1067 kg (2353 lb).
9. Remove bolt (9) and retainer (10).
10. Use Tooling (B) to disconnect hoist cylinder (1) from the frame assembly.
11. Remove Tooling (B).
12. Remove hoist cylinder (1).
13. Remove retaining rings (11) to remove bearing assembly (12). Repeat this step for the remaining bearing
assembly.
Installation Procedure
1. Install hoist cylinder (1) in the reverse order of removal.
2. Apply Tooling (C) onto bolt (9). Tighten bolt (9) to a torque of 1820 ± 100 N·m (1342 ± 74 lb ft).
Disassembly and Assembly Information

Table 2
Required Tools
Tool Part Number Part Description Qty
C 127-4904 Repair Stand 1
D 195-4609 Seal Pick 1
E - Loctite Retaining Compound 609 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
(1) Torque for bolts ... 900 ± 100 N·m (664 ± 74 lb ft)
(1) Lubricate the bolt threads prior to tightening.
(2) Head
Torque for head ... 600 ± 130 N·m (443 ± 96 lb ft)
Note: Apply Tooling (F) to the internal threads of the tube before assembling the head (2).
(3) Torque for bolts ... 900 ± 100 N·m (664 ± 74 lb ft)
(4) Seal
Lubricate the sealing lip with a small amount of the lubricant that is being sealed.
(5) Ring
Lubricate the sealing lip with a small amount of the lubricant that is being sealed.
Copyright 1993 - 2019 Caterpillar Inc. Tue Dec 03 2019 16:36:12 GMT-0500 (hora estándar de Colombia)
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793C - ATY - Hoist Cylinder - Remove and Install

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3/12/2019 793C Off-Highway Truck ATY00001-UP (MACHINE) POWERED BY 3516 Engine(SEBP3022 - 189) - SMCS Code

Disassembly and Assembly

Hoist Cylinder - Remove and Install

4C-9634 Puller Stud 1

9. Remove bolt (9) and retainer (10).

11. Remove Tooling (B).

12. Remove hoist cylinder (1).

Disassembly and Assembly Information

Tool Part Number Part Description Qty

C 127-4904 Repair Stand 1

D 195-4609 Seal Pick 1

E - Loctite Retaining Compound 609 -

Contaminants may cause rapid wear and shortened component life.

(1) Lubricate the bolt threads prior to tightening.

Torque for head ... 600 ± 130 N·m (443 ± 96 lb ft)

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