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NM/CT 870, NM/CT 860, NM/CT 850 &

Discovery NM/CT 670 Planned Maintenance


Manual

5718529-1EN
Revision 7
© 2019 General Electric Company
*Trademark of General Electric Company
PM Revision History
Revision[5060-70] Date Description of Changes
5718529_r7 April 2019 • Loctite 243 used instead of Loctite 242
• 6.4 Detector Screws Inspection - Rotor A Without Re-
dundancy Mechanism on page 114 modified.
• 7.3 Detector Screws Inspection - Rotor B and Rotor A
With Redundancy Mechanism on page 134 modified

5718529_r6 March 2019 • Modified 8.1 Decoy Collimators Inspection on


page 147, including:
• Handles check
• Check assembly screw

• New section 11.3 NM Application Version Check on


page 159

5718529_r5 July 2018 • Modified Chapter 6 NM Rotor Screws Inspection (Rotor


A Without Redundancy Mechanism) on page 57. This
inspection is only applicable for systems with Rotor A
without the redundancy mechanism
Added 6.4 Detector Screws Inspection - Rotor A
Without Redundancy Mechanism on page 114
• Modified Chapter 7 Safety Components Check on
page 125, applicable for:
• Systems with Rotor A where the redundancy
hardware mechanism was implemented
• Systems with Rotor B

• Added 8.1 Decoy Collimators Inspection on page 147


• Added 4.6.2 Automatic Radial/Lateral Axes Backlash
Measurements on page 40
• Updated the 16.1 Planned Maintenance Test Re-
sults and Checklist on page 169 (Greasing issues and
Decoy inspection).

5718529-1EN Revision 7 NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 i
Planned Maintenance Manual
Revision[5060-70] Date Description of Changes
5718529_r4 March 2018 • Revised to include the following systems:
• NM/CT 870 DR
• NM/CT 870 CZT
• NM/CT 860
• NM/CT 850

• Revised to add Table B and rotor B


• Reduced the gantry and table greasing frequency to
once in two years
• Modified chapter 7 – Rotor Screws Inspection to be
not applicable for the new Rotor B
• Added the Rotor B components safety check
• Added the D670CZT Periodic QC
• Updated the Rotor Backlash Test to include an auto-
mated radial detector motion using Gantry Handler

5718529_r3 September 2016 • Added the Infant Scan Support Tests


• Modified the Rotor backlash procedure
• Modified the collimator cart inspection procedure
• Added Radial and Lateral Collar Split Screw Visual In-
spection
• Updated the PM Checklist to include a table for the
used tools and a column for measured results.

5718529_r2 February 2016 • D670CZT RLEHR collimator replaced with WEUHR


• Procedures moved, and Ch.16, Planned Maintenance –
Test Results and Checklist updated accordingly:
• 5.1.1 D670CZT Capture Baseline System Status,
p.5-3
• 5.11.2 D670CZT Cleaning the Cooling System,
p.5-44

• Procedure updated for D670CZT: 7.6 Detector Screws


Inspection
• Step added at end of 8.1 Cart and Collimators Inspec-
tion

ii NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 5718529-1EN Revision 7
Planned Maintenance Manual
Revision[5060-70] Date Description of Changes
5718529_r1 August 2015 D670CZT-specific information added:
• References to RLEHR collimators in 4.6.2 Profile Sensor
Test
• New sections:
• 5.1 D670CZT Capture Baseline System Status
• 5.16 D670CZT Cleaning the Cooling System

• Additional D670CZT-specific items added in 14.4.1


System Information and Current State Recording
• New D670CZT-specific items added to checklist in
Ch.16, Planned Maintenance – Test Results and Check-
list

5693952_r1 June 2015 • 5.7.4 D630/D670/O640 Checking the Rotor Backlash


on the NM Gantry – redundant steps removed and mi-
nor fixes implemented.
• Ch.8, Collimator Exchange and Identification Check –
required collimator cart checks added.

5483070_r1 May 2014 • New manual structure


• Addition of D670/OPT system
• Indication of Advanced Service Features:
• 4.6.1 Detector Body Contour Test
• 4.6.2 Profile Sensor Test

5491538_r3 Dec 2013 • Chapter 2: Planned Maintenance Schedules updated


• 4.3 Pressure Sensitive Device Functionality Test
• 4.6.2 Profile Sensor Test test added to Body Contour
tests
• Ch.6, NM Gantry Greasing procedure updated
• Ch.10, Patient Table Greasing procedure updated
• Ch.7, NM Rotor Screws Inspection: Torque check add-
ed for screws that fail visual inspection

5491538_r2 September 2013 5.8 Stator Screws Inspection updated


5491538_r1 September 2013 • NM Gantry and patient table lubrication procedures
removed
• 5.8 Stator Screws Inspection added
• Ch.7, NM Rotor Screws Inspection added
• 7.6 Detector Screws Inspection added
• Torque values added and updated

5344494_r3 April 2011 Additions and Revisions

5718529-1EN Revision 7 NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 iii
Planned Maintenance Manual
Revision[5060-70] Date Description of Changes
5344494_r2 Feb 2011 Additions and Revisions
5344494_r1 June 2010 New Release

iv NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 5718529-1EN Revision 7
Planned Maintenance Manual
Language Policy
Direction 2128126 - Language Policy For Service Documentation

ПРЕДУПРЕЖ Това упътване за работа е налично само на английски език.


ДЕНИЕ • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е
(BG) да осигури превод.
• Не използвайте оборудването, преди да сте се консултирали и разбрали упътването
за работа.
• Неспазването на това предупреждение може да доведе до нараняване на
доставчика на услугата, оператора или пациентa в резултат на токов удар,
механична или друга опасност.

警告 本维修手册仅提供英文版本。
(ZH-CN) • 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形式的
伤 害。

警告 本服務手冊僅提供英文版本。
(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
• 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的危
險。

警告 本維修手冊僅有英文版。
(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
• 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
• 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而受
傷。

UPOZOR- Ovaj servisni priručnik dostupan je na engleskom jeziku.


ENJE • Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod.
(HR) • Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj servisni
priručnik.
• Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili pacijenta
uslijed strujnog udara, mehaničkih ili drugih rizika.

5718529-1EN Revision 7 NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 v
Planned Maintenance Manual
VÝSTRAHA Tento provozní návod existuje pouze v anglickém jazyce.
(CS) • V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění překla-
du do odpovídajícího jazyka úkolem zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a pochopi-
li jeho obsah.
• V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního servisu,
obslužného personálu nebo pacientů vlivem elektrického proudu, respektive vlivem me-
chanických či jiných rizik.

ADVARSEL Denne servicemanual findes kun på engelsk.


(DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar at
sørge for oversættelse.
• Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual.
• Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk stød,
mekanisk eller anden fare for teknikeren, operatøren eller patienten.

WAAR- Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar.


SCHUWING • Als het onderhoudspersoneel een andere taal vereist, dan is de klant verantwoordelijk voor
(NL) de vertaling ervan.
• Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding werd
geraadpleegd en begrepen is.
• Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de opera-
tor of een patiënt gewond kunnen raken als gevolg van een elektrische schok, mechanische
of andere gevaren.

WARNING This service manual is available in English only.


(EN) • If a customer's service provider requires a language other than English, it is the customer's
responsibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been consulted
and is understood.
• Failure to heed this warning may result in injury to the service provider, operator or patient
from electric shock, mechanical or other hazards.

HOIATUS See teenindusjuhend on saadaval ainult inglise keeles.


(ET) • Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab
klient tõlketeenuse osutamise eest.
• Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga tutvumist
ja sellest aru saamist.
• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi vig-
astamist elektrilöögi, mehaanilise või muu ohu tagajärjel.

vi NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 5718529-1EN Revision 7
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VAROITUS Tämä huolto-ohje on saatavilla vain englanniksi.
(FI) • Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan
käännöksen hankkiminen on asiakkaan vastuulla.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän huolto-
ohjeen.
• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston käyt-
täjän tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun vaaratilanteen
vuoksi.

ATTENTION Ce manuel d'installation et de maintenance est disponible uniquement en anglais.


(FR) • Si le technicien d'un client a besoin de ce manuel dans une langue autre que l'anglais, il in-
combe au client de le faire traduire.
• Ne pas tenter d'intervenir sur les équipements tant que ce manuel d'installation et de
maintenance n'a pas été consulté et compris.
• Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le pa-
tient des blessures dues à des dangers électriques, mécaniques ou autres.

WARNUNG Diese Serviceanleitung existiert nur in englischer Sprache.


(DE) • Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden
für eine entsprechende Übersetzung zu sorgen.
• Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen und ver-
standen zu haben.
• Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnik-
ers, des Bedieners oder des Patienten durch Stromschläge, mechanische oder sonstige Ge-
fahren kommen.

ΠΡΟΕΙΔΟΠΟ Τοπαρόν εγχειρίδιο σέρβις διατίθεται στα αγγλικά μόνο.


ΙΗΣΗ • Εάν το άτομο παροχής σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός
(EL) των αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει υπηρεσίες μετάφρασης.
• Μηνεπιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό εκτός εάν έχετε
συμβουλευτεί και έχετε κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Εάν δεν λάβετε υπόψη την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός
στο άτομο παροχής σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς
ή άλλους κινδύνους.

FIGYELMEZ- Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el.


TETÉS • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a fordí-
(HU) tás elkészíttetése.
• Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben leírtakat
nem értelmezték.
• Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg ára-
mütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.

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AÐVÖRUN Þessi þjónustuhandbók er aðeins fáanleg á ensku.
(IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það skylda
viðskiptamanns að skaffa tungumálaþjónustu.
• Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og skilin.
• Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða sjú-
klings frá raflosti, vélrænu eða öðrum áhættum.

AVVERTEN- Il presente manuale di manutenzione è disponibile soltanto in lingua inglese.


ZA • Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è tenu-
(IT) to a provvedere direttamente alla traduzione.
• Procedere alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente
manuale ed averne compreso il contenuto.
• Il mancato rispetto della presente avvertenza potrebbe causare lesioni all'addetto alla man-
utenzione, all'operatore o ai pazienti provocate da scosse elettriche, urti meccanici o altri
rischi.

警告 このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業
者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでくださ
い。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者 さんが、
感電や機械的又はその他の危険により負傷する可能性があります。

경고 본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다.


(KO) • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것
은 고객의 책임입니다.
• 본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도하지 마
십시오.
• 본 경고 사항에 유의하지 않으면 전기 쇼크, 기계적 위험, 또는 기타 위험으로 인해 서비
스 제공자, 사용자 또는 환자에게 부상을 입힐 수 있습니다.

BRĪDINĀ- Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā.


JUMS • Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta pienākums ir
(LV) nodrošināt tulkojumu.
• Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas.
• Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena, mehānisku
vai citu faktoru izraisītu traumu risks apkopes sniedzējam, operatoram vai pacientam.

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ĮSPĖJIMAS Šis eksploatavimo vadovas yra tik anglų kalba.
(LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo pas-
laugas privalo klientas.
• Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio eks-
ploatavimo vadovo.
• Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento sužalojimai
dėl elektros šoko, mechaninių ar kitų pavojų.

ADVARSEL Denne servicehåndboken finnes bare på engelsk.


(NO) • Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å sørge
for oversettelse.
• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.
• Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren eller
pasienten skades på grunn av elektrisk støt, mekaniske eller andre farer.

OSTRZEŻE- Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.


NIE • Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi tłumaczenia
(PL) jest obowiązkiem klienta.
• Nie próbować serwisować urządzenia bez zapoznania się z niniejszym podręcznikiem ser-
wisowym i zrozumienia go.
• Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta, opera-
tora lub pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia mechanicznego
bądź innego.

ATENÇÃO Este manual de assistência técnica encontra-se disponível unicamente em inglês.


(PT-BR) • Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao cliente
fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de as-
sistência técnica.
• A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou paciente
decorrentes de choques elétricos, mecânicos ou outros.

ATENÇÃO Este manual de assistência técnica só se encontra disponível em inglês.


(PT-PT) • Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma, é da
responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de as-
sistência técnica.
• O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do opera-
dor ou do paciente devido a choques eléctricos, mecânicos ou outros.

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ATENŢIE Acest manual de service este disponibil doar în limba engleză.
(RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de
datoria clientului să furnizeze o traducere.
• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui manual
de service.
• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau pa-
cientului în urma pericolelor de electrocutare, mecanice sau de altă natură.

ОСТОРОЖН Данное руководство по техническому обслуживанию представлено только на английском


О! языке.
(RU) • Если сервисному персоналу клиента необходимо руководство не на английском, а на
каком-то другом языке, клиенту следует самостоятельно обеспечить перевод.
• Перед техническим обслуживанием оборудования обязательно обратитесь к
данному руководству и поймите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести к тому, что
специалист по техобслуживанию, оператор или пациент получит удар электрическим
током, механическую травму или другое повреждение.

UPOZOR- Ovo servisno uputstvo je dostupno samo na engleskom jeziku.


ENJE • Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke usl-
(SR) uge.
• Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili paci-
jenta usled strujnog udara ili mehaničkih i drugih opasnosti.

UPOZORNE- Tento návod na obsluhu je k dispozícii len v angličtine.


NIE • Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie preklada-
(SK) teľských služieb je zodpovednosťou zákazníka.
• Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a neporozumiete
mu.
• Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb, obsluhujúcej
osoby alebo pacienta elektrickým prúdom, mechanické alebo iné ohrozenie.

ATENCION Este manual de servicio sólo existe en inglés.


(ES) • Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el
cliente deberá encargarse de la traducción del manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este man-
ual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el
operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de
otra naturaleza.

x NM/CT 870, NM/CT 860, NM/CT 850 & Discovery NM/CT 670 5718529-1EN Revision 7
Planned Maintenance Manual
VARNING Den här servicehandboken finns bara tillgänglig på engelska.
(SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar kunden
för att tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den här service-
handboken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern,
operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror.

OPOZORILO Ta servisni priročnik je na voljo samo v angleškem jeziku.


(SL) • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti
prevod.
• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.
• Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih
nevarnosti poškoduje ponudnik storitev, operater ali bolnik.

DİKKAT Bu servis kılavuzunun sadece ingilizcesi mevcuttur.


(TR) • Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisan-
dan talep ederse, bunu tercüme ettirmek müşteriye düşer.
• Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
• Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden do-
layı teknisyen, operatör veya hastanın yaralanmasına yol açabilir.

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Contents
Chapter 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Maintenance Performed by Service Engineers . . . . . . . . . . . . . . . . 1
1.2 Maintenance Performed by the Operator . . . . . . . . . . . . . . . . . 1
1.3 Preparation for Maintenance Service (FE) Activity . . . . . . . . . . . . . . 2
1.4 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Rotor Identification . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 2 Planned Maintenance Schedules . . . . . . . . . . . . . . . . 11


Chapter 3 System Safety Checks . . . . . . . . . . . . . . . . . . . . 15
3.1 Warning and Regulatory Labels Check . . . . . . . . . . . . . . . . . .15
3.2 Emergency Buttons Test . . . . . . . . . . . . . . . . . . . . . .15
3.2.1 System Emergency OFF Button Test . . . . . . . . . . . . . . . . .15
3.2.2 Emergency STOP Buttons Test . . . . . . . . . . . . . . . . . .16
3.3 Pressure Sensitive Device Functionality Test . . . . . . . . . . . . . . . .16
3.3.1 PSD Test During Startup . . . . . . . . . . . . . . . . . . . .17
3.3.2 PSD Test During Scan . . . . . . . . . . . . . . . . . . . . .17
3.3.3 Annual PSD Weights Test . . . . . . . . . . . . . . . . . . . .18
3.4 Motion Stopping Mechanisms . . . . . . . . . . . . . . . . . . . . .19
3.4.1 Manual Mode Test . . . . . . . . . . . . . . . . . . . . . .19
3.4.2 Automatic Mode Test . . . . . . . . . . . . . . . . . . . . .20
3.5 Emergency Egress Checks . . . . . . . . . . . . . . . . . . . . . .20
3.5.1 H-mode Egress Test . . . . . . . . . . . . . . . . . . . . . .21
3.5.2 L-Mode System Egress Test . . . . . . . . . . . . . . . . . . .21
3.6 Body Contour and Profile Sensor Tests . . . . . . . . . . . . . . . . . .23
3.6.1 Body Contour Test Using Basic Service Features . . . . . . . . . . . . .23
3.6.2 Body Contour Test Using Advanced Service Features . . . . . . . . . . .24
3.6.3 Profile Sensor Test . . . . . . . . . . . . . . . . . . . . . .25
3.7 Infant Scan Support Tests . . . . . . . . . . . . . . . . . . . . . .30

Chapter 4 NM & CT Gantry Maintenance . . . . . . . . . . . . . . . . . 35


4.1 Preparatory Steps . . . . . . . . . . . . . . . . . . . . . . . .35
4.1.1 870CZT/D670CZT Capture Baseline System Status . . . . . . . . . . . .36
4.2 Floor Plate Anchors - Collimator Cart and Table . . . . . . . . . . . . . . .36
4.3 Gantry Vibrations and Noise During Motion . . . . . . . . . . . . . . . .36
4.4 Rotor Gear Leakage Check . . . . . . . . . . . . . . . . . . . . . .36
4.5 Stator Gear Leakage Check . . . . . . . . . . . . . . . . . . . . .37

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4.6 Gear Backlash Checks . . . . . . . . . . . . . . . . . . . . . . .37
4.6.1 Checking Rotor Backlash on Dual-Detector NM Gantries . . . . . . . . . .37
4.6.2 Automatic Radial/Lateral Axes Backlash Measurements. . . . . . . . . . .40
4.6.3 Radial Axis Backlash Measurement - Rotor A . . . . . . . . . . . . . .42
4.6.4 Lateral Axis Backlash Measurement - Rotor A . . . . . . . . . . . . . .44
4.6.5 Swivel Backlash Measurement . . . . . . . . . . . . . . . . . .45
4.7 Stator Screws Inspection - Rotor A . . . . . . . . . . . . . . . . . . .46
4.8 Check Tightness of Boom and Other NM Screws . . . . . . . . . . . . . . .48
4.9 Secure Cable Connectors and Check for Wear . . . . . . . . . . . . . . . .48
4.9.1 Check Ground Cable Terminals . . . . . . . . . . . . . . . . . .48
4.10 System Cooling Maintenance . . . . . . . . . . . . . . . . . . . .49
4.10.1 Clean the Detector Fans – NaI Systems . . . . . . . . . . . . . . .49
4.10.2 Clean the CZT Cooling Components – 870CZT/D670CZT . . . . . . . . . .49
4.11 Check the CT Gantry Service Transporter & Cables . . . . . . . . . . . . . .50
4.11.1 Checking Nuts and Bolts for Tightness . . . . . . . . . . . . . . . .50
4.12 Check the RCU Switches and Holder on the Boom . . . . . . . . . . . . . .53
4.13 Check the Gantry Display. . . . . . . . . . . . . . . . . . . . . .53
4.14 Check the ON/OFF Panel . . . . . . . . . . . . . . . . . . . . . .53

Chapter 5 NM Gantry Greasing . . . . . . . . . . . . . . . . . . . . 55


Chapter 6 NM Rotor Screws Inspection (Rotor A Without Redundancy Mechanism) . . 57
6.1 General Safety . . . . . . . . . . . . . . . . . . . . . . . . .58
6.2 Screws Inspection, Torquing and Marking . . . . . . . . . . . . . . . . .59
6.3 Screws Inspection Procedures . . . . . . . . . . . . . . . . . . . .62
6.3.1 Remove System Covers. . . . . . . . . . . . . . . . . . . . .62
6.3.2 Radial Rail Screw Inspection . . . . . . . . . . . . . . . . . . .64
6.3.3 Radial Blade Inspection . . . . . . . . . . . . . . . . . . . . .68
6.3.4 Radial Ball Nut Housing Screw Inspection . . . . . . . . . . . . . . .73
6.3.5 Radial Ball Nut Screw Inspection . . . . . . . . . . . . . . . . . .76
6.3.6 Radial Gear Bracket and Gear Screw Inspection . . . . . . . . . . . . .78
6.3.7 Radial Split Collar Screw Inspection . . . . . . . . . . . . . . . . .80
6.3.8 Radial Bearing Housing Screw Inspection . . . . . . . . . . . . . . .81
6.3.9 Radial Blade to Linear Bearing Screw Inspection . . . . . . . . . . . . .84
6.3.10 Lateral Rail Screw Inspection . . . . . . . . . . . . . . . . . .91
6.3.11 Lateral Blade Inspection . . . . . . . . . . . . . . . . . . . .98
6.3.12 Lateral Ball Nut and Ball Nut Housing Inspection . . . . . . . . . . . 103
6.3.13 Lateral Gear Bracket and Gear Inspection. . . . . . . . . . . . . . 105
6.3.14 Lateral Split Collar Screw Inspection . . . . . . . . . . . . . . . 107
6.3.15 Lateral Bearing Housing Screw Inspection . . . . . . . . . . . . . 108
6.3.16 Lateral Blade to Linear Bearing Screw Inspection . . . . . . . . . . . 111

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6.4 Detector Screws Inspection - Rotor A Without Redundancy Mechanism. . . . . . . 114
6.5 Screw Inspection Finalization . . . . . . . . . . . . . . . . . . . . 123

Chapter 7 Safety Components Check . . . . . . . . . . . . . . . . . . 125


7.1 Screws Inspection, Torquing and Marking . . . . . . . . . . . . . . . . 126
7.2 Replaced FRUs Screw Inspection . . . . . . . . . . . . . . . . . . . 129
7.3 Detector Screws Inspection - Rotor B and Rotor A With Redundancy Mechanism . . . . 134
7.4 Finalization . . . . . . . . . . . . . . . . . . . . . . . . . 145

Chapter 8 Collimator Exchange and Identification . . . . . . . . . . . . . . 147


8.1 Decoy Collimators Inspection . . . . . . . . . . . . . . . . . . . . 147
8.2 Cart and Collimators Inspection . . . . . . . . . . . . . . . . . . . 149
8.3 Collimators Gas Sealing Kit Inspection . . . . . . . . . . . . . . . . . 154

Chapter 9 Patient Table Maintenance . . . . . . . . . . . . . . . . . . 155


9.1 Mattress Inspection and Cleaning . . . . . . . . . . . . . . . . . . 155
9.2 Table Accessories Inspection . . . . . . . . . . . . . . . . . . . . 155
9.3 Preparatory Steps . . . . . . . . . . . . . . . . . . . . . . . 155
9.4 Timing Belts and Pulleys Inspection . . . . . . . . . . . . . . . . . . 155
9.5 Pallet Inspection . . . . . . . . . . . . . . . . . . . . . . . . 155
9.6 Table Covers Inspection & Cleaning . . . . . . . . . . . . . . . . . . 155
9.7 Wheel Checks . . . . . . . . . . . . . . . . . . . . . . . . 156
9.8 Interactive Ruler Test . . . . . . . . . . . . . . . . . . . . . . 156

Chapter 10 Patient Table Greasing . . . . . . . . . . . . . . . . . . . 157


Chapter 11 NM Acquisition Console Maintenance . . . . . . . . . . . . . . 159
11.1 Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . 159
11.2 Disk Cleanup . . . . . . . . . . . . . . . . . . . . . . . . 159
11.3 NM Application Version Check . . . . . . . . . . . . . . . . . . . 159

Chapter 12 NM Image Quality Checks . . . . . . . . . . . . . . . . . . 161


12.1 Site QC Records . . . . . . . . . . . . . . . . . . . . . . . 161
12.2 Image Quality Flood . . . . . . . . . . . . . . . . . . . . . . 161
12.3 870CZT & D670CZT – Periodic QC . . . . . . . . . . . . . . . . . . 161
12.4 COR Test . . . . . . . . . . . . . . . . . . . . . . . . . . 161
12.5 NM Daily QC (DLQC) . . . . . . . . . . . . . . . . . . . . . . 162
12.6 NM & CT Registration Test (VQC) . . . . . . . . . . . . . . . . . . 162

Chapter 13 CT Checks for 870, 860, 850 & D670 . . . . . . . . . . . . . . 163

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Chapter 14 PM Finalization . . . . . . . . . . . . . . . . . . . . . . 165
14.1 Cover Assembly and Axes Motion Checks. . . . . . . . . . . . . . . . 165
14.2 Check CT Functionality . . . . . . . . . . . . . . . . . . . . . 165
14.3 NM Calibration & Configuration Backup . . . . . . . . . . . . . . . . 165
14.4 PM Checklist Finalization . . . . . . . . . . . . . . . . . . . . . 165
14.5 System Information and Current State Recording . . . . . . . . . . . . . 166

Chapter 15 Procedures Performed by the Operator . . . . . . . . . . . . . 167


Chapter 16 Planned Maintenance – Test Results and Checklist . . . . . . . . . 169
16.1 Planned Maintenance Test Results and Checklist . . . . . . . . . . . . . 169

Appendix A Routine Procedures . . . . . . . . . . . . . . . . . . . . 179


A.1 CT Gantry - Move to Service Position and Back to Clinical . . . . . . . . . . . 179
A.2 Platform (Deck) Removal and Installation . . . . . . . . . . . . . . . . 180
A.3 Lock-Out/Tag-Out (LOTO) . . . . . . . . . . . . . . . . . . . . . 181
A.3.1 LOTO Procedure . . . . . . . . . . . . . . . . . . . . . . 181
A.3.2 Removing LOTO and Reconnecting the Equipment . . . . . . . . . . . 186

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Safety Notices
Safety Labels in This Document
This manual addresses the following safety classifications:

DANGER

Danger is used to identify conditions or actions for which a specific hazard


is known to exist, which will cause severe or fatal personal injury or
substantial property damage if the instructions are ignored.

WARNING

Warnings are used to identify conditions or actions for which a specific


hazard is known to exist, which may cause severe or fatal personal injury or
substantial property damage if the instructions are ignored.

CAUTION

Cautions are used to identify conditions or actions for which a potential


hazard may exist, which may cause minor personal injury or property
damage if the instructions are ignored.

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Safety Information in the System Documentation Set

WARNING

• Before any attempt is made to use/service the system, the operator


and service personnel must be trained, and must read and be
acquainted with all safety-related documents (see below).
• This information will prepare all users to operate the equipment safely
and correctly in order to ensure the well-being of the patient, operator
and service personnel.
• This document must be read in conjunction with the Safety and
Regulatory and System Description manuals provided in the Operator
Manual set. These, in conjunction with the Service Safety Manual,
provide you with all necessary safety-related safety information.
• All service safety information that is specific to Pre-Installation and
Installation is detailed in the relevant manual, for example:
transportation, storage and conveyance precautions are specified in
the Pre-Installation Manual, while safety details that are relevant only
to installation appear in the Installation Manual.
• The safety manuals do not cover CT-related safety in detail. All CT-
related safety procedures, regulatory information and warnings are
included in the CT Service Documents (provided separately).

Safety-related Documents
Safety-related and general information is available in the manuals provided with the system as follows:
• Service Safety Manual
• Spatial orientation
• Service clearance
• Service-related safety mechanisms and procedures
• Service-related safety labels and labels on interior system components (under system covers)
• EMC and service tools information

• Information provided within the Operator Manual Set:


• Safety and Regulatory User Guide
• Intended use (including medical purpose, patient population and operator profile)
• General safety warnings and instructions
• Safety mechanisms and procedures
• Operator and patient safety during clinical operation

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• Equipment and data safety

• System Description and Safety Manual for Operators


• Detailed system description
• System specifications
• Startup and shutdown procedures

• Quality Control Operation Guide


• Tests and other QC procedures performed by the operator
• Daily QC
• Periodical tests and retuning

• Adhesive Labels and Rating Plates User Guides


• Labels on the exterior of system components

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Indications, Terminology and System
Names
Indications
The following indications are relevant for all documents in the Service documentation set.
• The images in this manual are for demonstration only. There may be minor differences that do not
affect functionality.
• Some of the described features may be optional, depending on system model/configuration.
Whenever items or procedures differ between the different configurations, this is indicated.
• This manual might refer to different hybrid patient table configurations or different gantry rotor
mechanics. Whenever procedures differ between the different configurations, this is indicated at
the beginning of the procedure.
• When there are system-specific differences, this is indicated using system-specific abbreviations as
detailed in:
• NM800 Series - Table 1 on page xxi
• NM600 Series - Table 2 on page xxii

• General Terminology:
• NM is an abbreviation for Nuclear Medicine.
• The terms NM System, Gamma camera and Camera are used interchangeably.
• SPECT stands for Single Photon Emission Computed Tomography.

• Hybrid systems terminology and naming (870/D670/850/860/O640):


• The term Hybrid systems indicates all systems with a CT subsystem
• The terms Hybrid and SPECT/CT may be used to designate a combination of SPECT and CT
imaging modalities.
• In the context of Hybrid SPECT/CT imaging, the term NM may refer to SPECT.
• In the context of CT imaging, the term x-ray is synonymous with CT.
• In the context of these systems, the term Hybrid refers to Hybrid SPECT/CT Imaging.
• The abbreviation D670/OPT may be used to indicate the D670 or 870 CT sub-system.
• D670 Coding for System-Specific Differences
Discovery NM/CT 670 is available in several configurations, with different CT devices.
Most of the material provided in this manual is relevant for all Discovery NM/CT 670 models.
When an item refers to a specific configuration it is indicated as follows:

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System full name* 1 Abbrevia- Markings for system-specific material
tion* 2

Discovery NM/CT 670 is available in several configurations, with different CT devices.


In contexts where the specific CT model is relevant, this is indicated as follows:

All Discovery NM/CT 670 models D670 D670 D670

Discovery NM/CT 670 with Bright- D670/BSE D670/BSE D670/BSE


speed Elite CT

Discovery NM/CT 670 with Opti- D670/OPT D670/OPT D670/OPT


ma CT540, including the following:
• Discovery NM/
CT 670 Pro
• Discovery 670 DR
• Discovery NM/
CT 670 ES

System Names and Coding for System-Specific Differences


This manual may use the following abbreviations/terms to indicate differences between systems.

NOTE

• To identify the configuration of a specific system, go to System


Configuration > Admin tab and view the information in the System Information
area (not accessible with Operator login).
• When details are relevant only for a specific model or configuration, the abbreviation
will be followed by additional model identification, for example 870CZT.

Table 1 NM800 Series

System full name NM Detector Technology Integrated CT Sub-system Abbreviation

NM800 Series refers to NM800


all of the following sys-
tems:

• NM 830 Single NaI crystal NA 830

• NM/CT 850 Single NaI crystal CT850 850

• NM/CT 860 Single NaI crystal CT860 860

• NM/CT 870, including: 870

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NM800 Series continued
System full name NM Detector Technology Integrated CT Sub-system Abbreviation

• NM/CT 870 DR Single NaI crystal Optima CT540

• NM/CT 870 CZT Multiple CZT crystals Optima CT540

Table 2 NM600 Series

System full name Abbreviation

NM600 Series refers to all of the following systems: NM600

• Brivo NM 615 B615

• Discovery NM 630 D630

• Optima NM/CT 640 O640

• Discovery NM/CT 670 D670(*)

• Discovery NM/CT 670 Pro

• Discovery 670 DR

• Discovery NM/CT 670 ES

• Discovery NM/CT 670 CZT

(*) D670 systems are available in several models, with different CT devices and/or NM detector technology. In
contexts where the specific CT model and/or NM detector technology is relevant, this is indicated as follows:

System full name NM Detector Integrated CT Abbreviation / Markings for sys-


Technology Sub-system tem-specific material

Discovery 670 DR Single NaI crys- Optima CT540 D670-OPT or D670-OPT – Material
tal specific to all D670 systems with
Discovery NM/CT 670 Pro Optima CT540 CT sub-system
Discovery NM/CT 670 ES

Discovery NM/CT 670 CZT Multiple CZT Optima CT540 D670-OPT – When related to the
crystals CT sub-system
D670CZT – When related to the
CZT NM detectors

Discovery NM/CT 670 Single NaI crys- Brightspeed D670-BSE – Material specific to
tal Elite CT D670 with Brightspeed CT

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Service Documentation Set
Safety-Related Documents

Name Additional Details

Safety Manual for Service Users Single manual applicable to all NM800 & NM600 sys-
tems

Operator Guides: Available via the Operator Documentation set on the


• System Description & Safety Manual for Opera- system (via [?] at the NM acquisition station.
tors
• NM Cameras Safety and Regulatory User Guide
• Quality Control Guide

Service Manuals

Name Comments

Pre-Installation Manual Part of Service CD.


Installation Manual Separate manuals available per system or group of
Planned Maintenance Manual systems

Wiring Diagrams

System Configuration Manual Part of Service CD. Manuals are applicable to all
Calibrations, Map Creation and System Tests Manual NM800 & NM600 systems

Service Utilities Manual


FRU Replacement Procedures

FRU Spare Parts List Provided separately (not in CD)


Software Installation Manual

CT Service Documents for Hybrid Systems

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Name

Provided separately (not in CD)


• 870/D670 with Optima CT 540:
• D670/OPT Optima CT 540 Installation Manual
• D670/OPT Optima CT 540 Service Manual

• D670 with Brightspeed CT:


• D670/BSE BrightSpeed Installation Manual- Mechanical Installation
• D670/BSE BrightSpeed Installation Manual- Electrical Calibration, Installation Manual Integration &
Testing
• D670/BSE BrightSpeed Service Manual

• 850 & 860: CT Service Methods

Part of Service CD

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Document Conventions
The following conventions are used throughout the manual:

IMPORTANT
Calls attention to important comments.

NOTE
Contains tips and general comments.

Description Example

Keys on the operator keyboard, hand-held controller • Press <SET>


and gantry • Press <Ctrl>

Software interface buttons • Click [OK]


• Click [Apply]
• Click [Cancel]

Names of items in the graphical interface including:

• Names of dialog boxes, windows, tabs, areas and • Under System Setup > Calibration tab, select
lists Front End Calibration > HV Calibration Utility
• Menu items • To Do List
• Field and icon labels • File menu
• Gantry icon
• Properties field

System messages Press Y to continue.

System parameters whose actual values must be de- Type-in the Patient ID
fined by the user

Paths
root/opt/tacqdb/manuals

References to other documents Safety Manual

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Overview

Chapter 1 Overview
The purpose of these maintenance procedures is to ensure that a high level of system performance and
reliability is maintained - and also to reduce unnecessary system downtime.
Cleaning, adjusting and checking the system as recommended in the Scheduling List will reduce the
number of remedial calls and increase the Mean Time Between Failure (MTBF).
These checks and adjustments will also increase component life and prevent situations which may be
hazardous to the patient or operator.

IMPORTANT

• Maintenance procedures must ONLY be carried out by personnel who are trained
and certified to service and maintain the system.
• Before working on the system, it is important to read and understand the contents of
the latest Service Safety Manual.

1.1 Maintenance Performed by Service Engineers


NOTE
A Service Engineer is either a GE Field Engineer, or any other person trained and certified
by GE to perform service on this system. In the following chapters, actions to be
performed by a service engineer are indicated by “FE” or “Field Engineer”.
To assist with record keeping, a checklist is provided at the end of this manual.
See Planned Maintenance – Test Results and Checklist.

IMPORTANT
Please record the result of the PM per your local process for checklists.
In order to fill in the Planned Maintenance – Test Results and Checklist, it is necessary to
first print out the form.
These records provide valuable information on the status of the system, and indicate if scheduling of
additional service procedures may be required.
Ensure also to complete the relevant ePM checklists and submit the results to the PM repository.

1.2 Maintenance Performed by the Operator


NOTE
Information pertaining to procedures performed by the operator are included for the FE’s
knowledge, to enable the FE to assist the customer with the necessary procedures.
These maintenance procedures are performed by the operator and are intended to ensure system
functionality and image quality, see Chapter 15 Procedures Performed by the Operator on page 167.

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Overview

For details on the procedures, refer to the Quality Control Guide supplied as part of the
Operator Documentation Set.

1.3 Preparation for Maintenance Service (FE)


Activity
1. Make sure that the following items are available on site:
a. Action Check List (print out the Planned Maintenance – Test Results and Checklist)
b. Standard tool set plus specific tools according to the requirement specifications in the
appropriate section (see 1.4 Tools on page 2).
c. Oil and Grease – according to the requirement specifications in the appropriate section.
2. Obtain an updated service call history.
3. Request that the customer orders the necessary Tc99m isotope.
4. The customer should be made aware of the following:
a. The nature of the work to be carried out
b. Duration of Planned Maintenance Service
5. One day before the PM service call, verify with the customer that the system is operating properly
and that the Tc99m isotope will be available.
6. Make sure the required service tools are ordered and arrive at the site (see 1.4 Tools on page 2).

1.4 Tools
In addition to the standard FE toolkit, the following tools are required.

Table 1 PlannedTools

Description P/N

Maintenance-Specific Tools

• Socket set (½" drive) SAE

• Socket set (½" drive) Metric

• Hex drive socket 5mm, 6mm, 8mm, 3/8''

• Touch-up paint White - (GEHC N9, 46-221381P11) 5174012

5/8" open wrench bit for torque wrench

• Touch-up paint Silver (GEHC Aluminum Metallic, 46-221381P21) 5174012-7

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PlannedTools continued
Description P/N

• Paint brush

Tools for screw inspection

• Stubby Allen key 5 mm, approx. 18 mm stub, 16 cm handle

• Stubby Allen key 6 mm, approx. 18 mm stub, 16 cm handle

• Long hex drive bit 6 mm, neck length of at least 10 cm (~4")

• Inspection camera Required camera features:


45° attachable mirror or controlled camera tip to
allow equivalent view angle
Diameter of tip/cable: less than 0.35" (recommen-
ded: less than 0.25")
LED lighting: controllable ON/OFF; adjustable
brightness recommended
Protrusion length of the guide cable: 24" or higher

• Signet Gearwrench model 028271 or 028272 or equivalent

• 4 × Washers:
• External diameter 17-25 mm
• Internal diameter 6.5-8 mm
• Thickness 1-2 mm

• Marker Specifications:
Approved markers: Writes on oily and greasy metals
• Edding 8750-002 Red color
• Dykem 84006 Oil Based
• PRO-LINE® HP, red 96962 & Quick Drying
96822, red, p/n 96822 Non Fading
• Unipaint (version PX 20) Temp range 0-150F
63602
Mark size (tip size) 2-4 mm
• Competitive Advantage PM
19. Replaceable tip (recommended)

Service Tool Pool

• Calibrated force meter 5142800 or


5142800-2

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PlannedTools continued
Description P/N

• Calibrated dial indicator 46-194427P46

• Torque Wrenches 0-100 Nm 5135228

Supplied with the system

• PSD weight set

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1.5 Rotor Identification


Starting 2018, two different Rotor models are available.
• NM/CT 850, 860 & 870 always have Rotor B installed.
• D670 may have either Rotor A or Rotor B installed, and if Rotor A, may or may not have the
redundancy mechanism installed.

Before performing maintenance procedures, it is important to:


• Identify the rotor model
• For Rotor A to identify whether the redundancy mechanism has been implemented

In this document, every time a maintenance task differs between the different gantry rotor models, this
is indicated in the relevant chapter or section.
Before beginning maintenance, familiarize yourself with the different tasks depending on the system
and on the installed NM gantry rotor model. Below is a list of the chapters or sections that are not
common for both rotor models. All other tasks are common for both rotor models.

Chapter PM Task Rotor A WITH- Rotor A Rotor B


OUT Hardware WITH HW
Redundancy Redun-
Mechanism dancy
Mecha-
nism

Chapter 4 NM & CT Gantry Main- 4.6.2 Automatic Radial/ YES YES YES
tenance on page 35 Lateral Axes Backlash
Measurements on
page 40, if available on the
system (SP 6092 and
above).

Radial/Lateral Axis Back- OnlyIf OnlyIf No


lash Measurement*

Stator Screw Inspection YES YES No

Chapter 6 NM Rotor Screws In- Entire chapter YES No No


spection (Rotor A Without Re-
dundancy Mechanism) on
page 57

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(continued)
Chapter PM Task Rotor A WITH- Rotor A Rotor B
OUT Hardware WITH HW
Redundancy Redun-
Mechanism dancy
Mecha-
nism

Chapter 7 Safety Components Entire chapter No YES YES


Check on page 125

YES = Always perform the task


No = Do not perform the task
OnlyIf = This test is only required:
• If the Automatic Gear Backlash test fails (see 4.6.2 Automatic Radial/Lateral Axes Backlash Measure-
ments on page 40)
• If there is no Automatic test available

Always make sure that you have correctly identified the rotor model before starting Planned
Maintenance.

DANGER

ESSENTIAL TO SAFETY
It is essential to correctly identify the rotor model before proceeding.
There are three methods you can use to identify the rotor model in the system (click to access):
• 1.5.1 Identify the Rotor Model via System Setup on page 6
• 1.5.2 Identify via the Rotor Model Common Service Desktop (CSD) on page 7
• 1.5.3 Rotor Visual Identification on page 8

If the system has Rotor A installed, you must determine whether the redundancy mechanism is
installed, see Identifying the Rotor A Redundancy Mechanism.

1.5.1 Identify the Rotor Model via System Setup

NOTE
Relevant from software version SP 6092 and above.
1. Under System Setup → Configuration tab, select System Configuration → System
Configuration.
2. Access the Admin tab.
3. Identify the Rotor Model.

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1.5.2 Identify via the Rotor Model Common Service Desktop (CSD)

NOTE
Relevant from software version SP 6092 and above.
1. Right-click the desktop and from the Root Menu select Service Tools → Common Service
Desktop.
2. In the Home tab, identify the Rotor Model.

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1.5.3 Rotor Visual Identification


For an immediate and quick way to differentiate between the rotor models, see below:

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To identify whether the redundancy mechanism is implemented on Rotor Model A, check if the Collar
component is installed on the Radial & Lateral lead screws, next to the Gearbox assembly.

1.5.4 Identifying the Rotor A Redundancy Mechanism


Examine the Radial and Lateral lead screws, next to the gearbox assembly. If the collar is installed, then
the redundancy mechanism has been installed on the system.

Lead Screw WITH Redundancy Mechanism Collar Lead Screw WITHOUT Redundancy Mechanism

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Chapter 2 Planned Maintenance Schedules


GE Healthcare Lifecycle Maintenance
GE Healthcare equipment is designed and manufactured to be of the highest quality. Likewise, the
maintenance requirements in the Customer Operation Guides documentation, and the Customer Service
Manuals, are designed to help maintain safe, high quality performance of your equipment for its
expected life.
GE Healthcare Customer Operation Guides documentation, and Service Manuals are designed with the
intent that customers or service providers can utilize them to perform standard maintenance on the
equipment (such as planned maintenance, which is typically time-based) without proprietary service
tools or methods.
Please note, alternative original equipment manufacturer planned maintenance schedules may be
utilized, and other routine maintenance efficiencies may be attained, based on GE Healthcare’s (or its
approved partners’) use of proprietary service tools and methods, including data analytics and back
office capacity. These GE Healthcare proprietary service tools and methods accomplish the prescribed
and necessary routine maintenance activities identified in the CustomerOperation Guides
documentation, and Service Manuals.
Planning Maintenance Visits

IMPORTANT
Since performing all required planned maintenance procedures in a single visit may not be
possible, the following schedule is a suggestion of how to distribute the procedures
between multiple visits. The distribution of procedures is based on commonality between
components/procedures.
Regardless of how you decide to distribute the PM visits, the following guidelines must be
followed:
• All NM service planned maintenance procedures must be performed at least once a
year.
• When procedures are distributed between multiple visits during the year, perform
the following procedures as part of each visit:

1. System safety checks (mandatory)


2. NM image quality checks (mandatory)
3. NM acquisition console maintenance (recommended)
4. NM backup and recording (recommended)
For example:

• If you perform all procedures in a single site visit (single day or consecutive days), all
of the above must be performed during that visit.
• If you have two scheduled visits, in which you will complete the PM, one every 6
months, then 1) and 2) above are mandatory as part of both visits, while 3) and 4)
are recommended during both visits but mandatory in at least one of the visits.

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Detailed Schedule
* Schedule C contains only the NM Rotor Screws Inspection and the mandatory per-visit tasks. If the
NM Rotor Screws Inspection is not required because the redundancy mechanism is installed or the
system has a Rotor B, then schedule C can be eliminated.

Table 2 870 / 860 / 850 / D670 Planned Maintenance Schedule

Description Yearly Schedules

A12 A24 B C

Chapter 3 System Safety Checks on page 15 ✓ ✓ ✓ ✓

3.1 Warning and Regulatory Labels Check on page 15 ✓ ✓ ✓ ✓

Obstruction Free Area Marked (yellow tape) ✓ ✓ ✓ ✓

Emergency Buttons Tests ✓ ✓ ✓ ✓

--3.2.1 System Emergency OFF Button Test on page 15 ✓ ✓ ✓ ✓

--3.2.2 Emergency STOP Buttons Test on page 16 ✓ ✓ ✓ ✓

3.3 Pressure Sensitive Device Functionality Test on page 16 ✓ ✓ ✓ ✓

3.4 Motion Stopping Mechanisms on page 19 ✓ ✓ ✓ ✓

3.5 Emergency Egress Checks on page 20 ✓ ✓ ✓ ✓

3.6 Body Contour and Profile Sensor Tests on page 23 ✓ ✓ ✓ ✓

3.7 Infant Scan Support Tests on page 30 ✓ ✓ ✓ ✓

Chapter 4 NM & CT Gantry Maintenance on page 35 ✓ ✓ - ✓

4.1 Preparatory Steps on page 35 ✓ ✓ ✓ ✓

4.2 Floor Plate Anchors - Collimator Cart and Table on page 36 ✓ ✓ - -

4.3 Gantry Vibrations and Noise During Motion on page 36 ✓ ✓ - -

Gear Leakage Checks

--4.4 Rotor Gear Leakage Check on page 36 ✓ ✓ - -

--4.5 Stator Gear Leakage Check on page 37 ✓ ✓ - -

4.6 Gear Backlash Checks on page 37 - - - ✓

4.7 Stator Screws Inspection - Rotor A on page 46 ✓ ✓ - -

4.8 Check Tightness of Boom and Other NM Screws on page 48 - - - ✓

4.9 Secure Cable Connectors and Check for Wear on page 48 - - - ✓

4.10 System Cooling Maintenance on page 49 - - - ✓

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870 / 860 / 850 / D670 Planned Maintenance Schedule continued


Description Yearly Schedules

A12 A24 B C

4.10.2 Clean the CZT Cooling Components – 870CZT/D670CZT on - - - ✓


page 49

4.11 Check the CT Gantry Service Transporter & Cables on page 50 ✓ ✓ - -

4.12 Check the RCU Switches and Holder on the Boom on page 53 - - - ✓

4.13 Check the Gantry Display on page 53 - - - ✓

4.14 Check the ON/OFF Panel on page 53 - - - ✓

Check the System Covers - - - ✓

Chapter 5 NM Gantry Greasing on page 55 - ✓ - -

Chapter 6 NM Rotor Screws Inspection (Rotor A Without Redun- ✓ ✓ - -


dancy Mechanism) on page 57
• Only relevant for Rotor A systems where the redundancy hard-
ware mechanism is not installed, see Identifying the Rotor A Re-
dundancy Mechanism For systems with Rotor B or Rotor A with
redundancy, perform 7.3 Detector Screws Inspection - Rotor B and
Rotor A With Redundancy Mechanism on page 134
• Not required for Systems with Rotor B

Chapter 7 Safety Components Check on page 125 ✓ ✓ - -


• Only relevant for Rotor B systems and for Rotor A systems
where the redundancy hardware mechanism is installed (imple-
mented from FMI40866 or from production), see Identifying the
Rotor A Redundancy Mechanism For systems with Rotor A with-
out redundancy, perform Chapter 6 NM Rotor Screws Inspection
(Rotor A Without Redundancy Mechanism) on page 57

Chapter 8 Collimator Exchange and Identification on page 147 ✓ ✓ - -

8.1 Decoy Collimators Inspection on page 147 ✓ ✓ - -

Patient Table Maintenance - - ✓ -

9.1 Mattress Inspection and Cleaning on page 155 - - ✓ -

9.2 Table Accessories Inspection on page 155 - - ✓ -

9.4 Timing Belts and Pulleys Inspection on page 155 - - ✓ -

9.5 Pallet Inspection on page 155 - - ✓ -

9.6 Table Covers Inspection & Cleaning on page 155 - - ✓ -

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870 / 860 / 850 / D670 Planned Maintenance Schedule continued


Description Yearly Schedules

A12 A24 B C

9.7 Wheel Checks on page 156 - - ✓ -

9.8 Interactive Ruler Test on page 156 - - ✓ -

Chapter 10 Patient Table Greasing on page 157 ✓ - - -

NM Acquisition Console Maintenance - - - ✓

11.1 Housekeeping on page 159 - - - ✓

--14.3 NM Calibration & Configuration Backup on page 165 - - - ✓

--14.5 System Information and Current State Recording on page 166 -

11.2 Disk Cleanup on page 159 - - - ✓

Chapter 12 NM Image Quality Checks on page 161 ✓ ✓ - -

12.2 Image Quality Flood on page 161 ✓ ✓ - -

12.3 870CZT & D670CZT – Periodic QC on page 161 ✓ ✓ - -

12.4 COR Test on page 161 ✓ ✓ - -

12.5 NM Daily QC (DLQC) on page 162 ✓ ✓ - -

12.6 NM & CT Registration Test (VQC) on page 162 ✓ ✓ - -

Chapter 13 CT Checks for 870, 860, 850 & D670 on page 163 ✓ ✓ ✓ ✓

PM Finalization ✓ ✓ ✓ ✓

14.1 Cover Assembly and Axes Motion Checks on page 165 ✓ ✓ ✓ ✓

14.2 Check CT Functionality on page 165 ✓ ✓ ✓ ✓

NM Backup and Recording ✓ ✓ ✓ ✓

14.4 PM Checklist Finalization on page 165 ✓ ✓ ✓ ✓

14.5 System Information and Current State Recording on page 166 ✓ ✓ ✓ ✓

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Chapter 3 System Safety Checks


Objective To reduce the likelihood of equipment or component failure and prevent problems which may
be hazardous to the patient or operator.

Participants 1 person - trained and certified to carry out this procedure

Tools PSD weights

3.1 Warning and Regulatory Labels Check


1. Verify that all labels in the local language exist at the designated places. For details, refer to the
NM800 & NM600 Series Adhesive Labels User Guide, supplied as part of the Operator Safety-related
documentation (accessible via the ? icon in the top right corner of the acquisition station software).
2. Verify that “Obstruction Free Area” markings exist (yellow tape) and are in good condition. Replace
the tape if necessary.

3.2 Emergency Buttons Test

3.2.1 System Emergency OFF Button Test


1. Perform the CT and NM shutdown procedure (see System Description and Safety Manual for
Operators) and wait until the acquisition computer and CT console shut down.
2. Set the system to Standby mode:
a. Press the <STDBY> switch on the left of the NM Gantry.
b. Press the <Gantry Enable> button on the CT PDU.
3. Press the Emergency OFF button and verify that it turns off power from the mains power wall
outlet to the PIDB. The power ON indication lamp at the MDP (Main Disconnect Panel) should not
be lit.
a. Verify there is no power to the NM Gantry and to the CT PDU. (Use a DVM to check the input
power connected to the gantry; this can be done on the main power connector to the circuit
breaker.)
b. If the system uses a UPS, verify that the UPS output power is OFF, and that there is no power
to the operator console.
4. Turn ON the system and UPS power and verify the system is working properly.
5. If more than one Emergency OFF button is installed, repeat steps 1 through 4 for all buttons and
verify they are working properly.
6. Enter the results in the Planned Maintenance – Test Results and Checklist form (System Emergency
OFF Buttons Test in the NM Safety Checks section).

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3.2.2 Emergency STOP Buttons Test


IMPORTANT
Make sure to perform this test for all E-Stop buttons, and all E-Stop Reset buttons.
The following E-stop buttons are on the system.
• NM gantry boom
• CT rear cover (x2)

• NM gantry right side cover (for 850/860, this E-Stop is below the right side cover; remove the cover
to test it)
• CT PDU
• NM Gantry left side cover (for 850/860, this E-Stop is below the right side cover; remove the cover
to test it)
• CT Console

1. Perform any axis motion using the RCU.


During system motion, press one of the E-stop buttons, then verify that:
a. Motion has stopped.
b. A message on the gantry display indicates that the Emergency button is activated.
c. The system remains in E-stop mode, and the E-stop reset button starts blinking.
d. Try to activate any axis motion; verify that no motion occurs.
2. Press the blinking E-stop reset button nearest to the E-stop that was pressed and verify that:
a. The E-stop reset button stops blinking and remains consistently on.
b. The E-stop is reset and the system returns to Idle mode.
c. The NM gantry icon on the gantry display turns green.
3. Repeat Step 1 on page 16 to Step 2 on page 16 for all E-Stop buttons on the system.
4. Enter the results in the Planned Maintenance – Test Results and Checklist.

3.3 Pressure Sensitive Device Functionality Test

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3.3.1 PSD Test During Startup


1. If the system is in Standby, press the ON button on the side of the NM gantry.
If the system is in Idle mode, perform GRESET.
2. Follow the startup sequence instructions displayed on the gantry display.
3. During this sequence you will be prompted to press all the PSDs, to test that they function properly.

3.3.2 PSD Test During Scan


1. Ensure that the system is in Idle mode (after the startup sequence is completed; and not during
any scan or automatic motion).
2. Perform a default Tomo scan with following parameters:
• H-Mode
• Rotation = 360°
• Number of views = 60
• Time per frame = 2 sec.
• View angle = 6

3. After starting the scan, momentarily press the PSD on Detector #1.
4. Verify that:
• All movements stop immediately.
• While the PSD is pressed, a message on the gantry display indicates that the PSD head is
activated and instructs you to press <ENABLE>.

NOTE
The message remains on the screen until pressing <ENABLE>.

5. Press the <ENABLE> lever, then press <GO>.


6. Wait until a few additional frames are acquired, then repeat Step 3 on page 17 through Step 5 on
page 17 for Detector #2.
7. Wait until a few additional frames are acquired, then repeat Step 3 on page 17 through Step 5 on
page 17, this time pressing the PSD on the crossbar of Detector #1.
8. Wait until a few additional frames are acquired, then repeat steps 3 through 5, pressing the PSD on
the detector crossbar of Detector #2.

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3.3.3 Annual PSD Weights Test


NOTE

• This test requires 200 gr and 2 Kg weights.

Figure 1 PSD Twenty Test Points and Test Tools

• If the system planned maintenance procedures are split between visits, this
procedure only has to be performed once annually.

1. Load the collimator/s on the system.


2. Place the system in Plantar position (both detectors facing upwards).

3. Check each PSD for pressure sensitivity:


a. Use a 2 Kg weight on 20 points distributed across the detector surface. Verify that in all
positions on the PSD, the collision circuit IS activated and that no motion is allowed.
b. Remove the weights.

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c. Use a 0.2 Kg weight on 20 points distributed across the detector surface.


Verify that in all positions on the PSD, the collision circuit is NOT activated and that motion IS
allowed.

d. Remove the weights.


e. Press with your finger on the 45° slanted edge of the PSD (A).
Verify that the PSD is activated before you feel any pain.
If any of the tests fail, replace the PSD plate.

NOTE
If any of PSD plates failed the test, refer to NM FRU Replacement Manuall and NM
FRU Spare Parts List for replacement part number and replacement procedure.
4. Repeat Step 1 on page 18 through Step 3 on page 18 for all collimators.

3.4 Motion Stopping Mechanisms


This procedure checks the following mechanisms in Manual and Automatic modes:
• RCU <ENABLE> lever
• Pallet release handle (clutch)
• Patient table foot pedal

3.4.1 Manual Mode Test


1. <ENABLE> lever test:
a. While the system is in Idle mode press the <CW> key on the RCU.
The gantry does not move.

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b. Press the <CW> key and the <ENABLE> lever simultaneously.


The gantry starts moving.
c. While rotation continues, keep pressing <CW> and release the <ENABLE> lever.
The rotation stops.
d. Stop pressing <CW>.
2. Pallet release handle (clutch) test:
a. Press the <CW> key and the <ENABLE> lever simultaneously.
The gantry starts moving.
b. Keep pressing <CW> and the <ENABLE> lever simultaneously, and activate the Clutch Handle
with your other hand. The rotation stops.
c. Stop pressing <CW>, <ENABLE> lever and Pallet release handle.
3. Patient Table Pedal test:
a. Press <CW> and the <ENABLE> lever simultaneously. The gantry starts moving.
b. Press and hold <CW> and the <ENABLE> lever simultaneously; then press the Patient Table
Pedal with your foot. The rotation stops.
c. Release <CW>, the <ENABLE> lever and the Patient Table Pedal.

3.4.2 Automatic Mode Test


1. Start a Tomo acquisition (see NM Clinical Operation Guide).
2. During gantry rotation, press the <ENABLE> lever.
The gantry stops moving, and the system prompts you to press <GO> to continue.
3. Press <GO/PAUSE> and <ENABLE> on the RCU.
Gantry rotation is resumed.
4. During rotation, activate the Pallet release handle.
Rotation stops and the system prompts you to press <GO> to continue.
5. Press <GO/PAUSE> and <ENABLE> on the RCU.
Gantry rotation is resumed.
6. During rotation, press the patient table pedal with your foot.
Rotation stops and the system prompts you to press <GO> to continue.
7. Press <GO/PAUSE> on the RCU.
Gantry rotation is resumed.
8. Allow the Tomo scan process to complete.
The Motion Stopping Mechanisms test is complete.

3.5 Emergency Egress Checks

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3.5.1 H-mode Egress Test


1. Start a Tomo acquisition in H-mode.
If required, see the NM Clinical Operation Guide.
2. Press and hold the PSD of Detector #1 with your hand.
The gantry stops moving, and the system prompts:
PSD activated ... .......
3. While still pressing to activate the PSD, press Radial-1 OUT and <ENABLE> on the RCU.
Detector #1 moves out.
4. Release the PSD. The system prompts:
Press GO to continue.
5. Press <GO/PAUSE> and <ENABLE> on the RCU.
Gantry rotation is resumed.
6. Press and hold the PSD of Detector #2 with your hand.
The gantry stops moving, and the system prompts:
PSD activated ... .......
7. While still pressing the PSD, press Radial-2 OUT and <ENABLE> on the RCU.
Detector #2 moves out.
8. Release the PSD.
The system prompts:
Press GO to continue.
9. Press <GO/PAUSE> and <ENABLE> on the RCU.
Gantry rotation is resumed.
10. During rotation, press and hold the pallet release handle (clutch).
The gantry stops moving.
11. Pull the pallet all the way out and verify that it moves smoothly without requiring excess force.

3.5.2 L-Mode System Egress Test


1. Start a Tomo acquisition in L-Mode.
2. During gantry rotation, press and hold the PSD of Detector #1 with your hand.
The gantry stops moving, and the system prompts: PSD activated ... .......
3. While continuing to hold the PSD, press LATERAL OUT and <ENABLE> on the RCU.
Detector #1 and Detector#2 will move out.
4. Release the PSD. The system prompts: Press GO to continue.
5. Press <GO/PAUSE> and <ENABLE> on the RCU.
Gantry rotation is resumed.

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6. Press and hold the PSD of Detector #2 with your hand.


The gantry stops moving, and the system prompts: PSD activated ... .......
7. While continuing to hold the PSD, press LATERAL OUT and <ENABLE> on the RCU.
Detector #1 and Detector #2 move out.
8. Release the PSD. The system prompts: Press GO to continue.
9. Press <GO/PAUSE> and <ENABLE> on the RCU.
Gantry rotation is resumed.
10. During rotation, press and hold the pallet release handle with your hand.
The gantry stops moving.
11. Pull the pallet all the way out and verify that it moves smoothly without requiring excessive force.

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3.6 Body Contour and Profile Sensor Tests


For the Body Contour test, depending on the service tools available on the system, proceed to:
• 3.6.1 Body Contour Test Using Basic Service Features on page 23, or
• 3.6.2 Body Contour Test Using Advanced Service Features on page 24

3.6.1 Body Contour Test Using Basic Service Features


1. Start a Tomo acquisition in H-mode. Make sure that Use body contour is selected and click
[Apply].

NOTE
For details, see Perform an NM Scan in the NM Clinical Operation Guide.
2. Obstruct the Body Contour receivers of Detector #1, using your hand.
Detector #1 moves in the Radial OUT direction.
3. Remove the obstruction to the Body Contour Receiver of Detector #1.
Detector #1 moves in the Radial IN direction.
4. Obstruct the Body Contour receivers of Detector #2, using your hand.
Detector #2 moves in the Radial OUT direction.
5. Remove the obstruction to the Body Contour Receiver of Detector #2.
Detector #2 moves in the Radial IN direction.
6. Stop the Tomo Acquisition.
7. Start a Tomo acquisition in L-Mode.

NOTE
For L-mode Tomo scans, the system will only move away from an obstruction
between views and when rotating.
8. Create an obstruction to the Body Contour receivers of Detector #1, using your hand.
Both Detectors simultaneously move in the Lateral OUT direction.
9. Remove the obstruction to the Body Contour Receiver of Detector #1.
Both detectors simultaneously move in Lateral IN direction.
10. Create an obstruction to the Body Contour receivers of Detector #2, using your hand. Both
Detectors simultaneously move in the Lateral OUT direction.
11. Remove the obstruction to the Body Contour Receiver of Detector #2.
Both Detectors simultaneously move in the Lateral IN direction.
12. Stop the Tomo Acquisition.

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3.6.2 Body Contour Test Using Advanced Service Features


NOTE
This section describes an advanced service feature not required for basic system
servicing.
The feature may be subject to licensing, depending on the site-specific service
agreement.
A

B
C

1. Click [System Setup – Non Clinical Operations], and select Utilities > Instrument Panel.
2. In the Body Contour tab (A), select Sample Type Continuous (D) and start sampling.
3. Obstruct the inner row of sensors on one of the detectors (the row that is closer to the PSD), and
verify that this is reflected correctly in the Instrument Panel (LEDs on inner row (B) turn red).
4. Remove the obstruction and verify that the obstructed LEDs in the instrument panel are green.
5. Obstruct the outer row of sensors on the same detector (the row that is further from the PSD), and
verify that this is reflected correctly in the Instrument Panel (LEDs on outer row (C) turn red).
6. Repeat Step 3 on page 24 to Step 5 on page 24 for the other detector.

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3.6.3 Profile Sensor Test


NOTE
If advanced service features are available, you can view the Profile Sensor Status in the
Body Contour tab of the Instrument Panel to test the profile sensor. However, this does
not replace the procedure described in this section, which must be performed in all cases.

The profile sensor is designed to detect patient body parts before they come into contact with the
detector and to move the detector OUT. It is effective during body contouring acquisitions such as
Whole Body Step and Shoot or Whole Body Continuous.
The profile sensor response depends on the scan type and the mounted collimator.
This test is based on Whole Body Continuous with the following collimators:
• 870/D670 HEGP or MEGP
• 870CZT/D670CZT WEHR
The profile sensor includes 7 LEDs.

7
6
5
4
3

2
1

• LED #7 is effective for all collimator types.


When this LED is blocked during a Whole Body Continuous scan, the detector moves OUT until
the obstruction is removed (table movement is not affected).
• LEDs #1-6: the effective LED/s depend on the mounted collimator.
• When any of the effective LED/s for the loaded collimator are blocked during a Whole Body
Continuous scan, the detector moves OUT until the obstruction is removed (table movement
is not affected).
• When non-effective LEDs are blocked during a Whole Body Continuous scan, there is no
change in the scan (The detector remains in place and the table continues to move).
The following table indicates the effective LEDs for each collimator type (if a different
collimator is used).

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Collimator Type Effective LED Effective LEDs Non-effective LEDs


(all collimators) (collimator-depend- (collimator-depend-
ent) ent)

LEHR / LEGP 7 6 1-5

ELEGP 5,6 1-4

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(continued)
Collimator Type Effective LED Effective LEDs Non-effective LEDs
(all collimators) (collimator-depend- (collimator-depend-
ent) ent)

HEGP / MEGP 4,5,6 1-3

870CZT/D670CZT on- 4,5,6 1-3


ly: WEHR

1. Load HEGP or MEGP collimators.

NOTE

• If HEGP or MEGP collimators are not available, you can perform the test using
ELEGP or LEHR collimators. In this case, the LEDs tested in Step 7 on page 28
and Step 8 on page 28 will be different, as indicated in the NOTE below each
step.
• 870CZT/D670CZT: perform the test using WEHR collimators.

2. Select the protocol Whole Body Bone (A).

C
D

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IMPORTANT
You must perform the test at the beginning of the scan.
Behavior of the profile sensor changes in the last 50 cm of the scan.
3. Select Use body contour (B).
4. Under Scan Mode, select Continuous (C) and set the Pallet velocity (D) to 20 cm/min.
5. Click [Apply] (E).
6. Using the RCU, press <SET> to move the system to the scan start position, then press <GO> to
start the scan.
7. For each LED separately, test LEDs 1,2 and 3.
Create an obstruction to the LED using your hand/finger, and verify that this does not affect the
scan:
• The table continues to move
• The detector does not move away from the table.

NOTE
If HEGP or MEGP collimators are not available:
• If using an ELEGP collimator, test LEDs 1,2,3,4
• If using an LEHR collimator, test LEDs 1,2,3,4,5
• 870CZT/D670CZT: perform the test using WEHR collimators

8. For each LED separately, test LEDs 4,5,6,7.


Create an obstruction to the LED using your hand, and verify that the system responds as follows:
• The table continues to move
• The detector moves OUT until the obstruction is removed.

NOTE
If HEGP or MEGP collimators are not available:
• If using an ELEGP collimator, test LEDs 5,6,7.
• If using an LEHR collimator, test LEDs 6 and 7
• 870CZT/D670CZT: perform the test using WEHR collimators

9. If the site uses the advanced service features:


a. Click [System Setup – Non Clinical Operations], and select Utilities > Instrument Panel.
b. Display the Instrument Panel on the gantry display.

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c. Under Body Contour (A), select Sample Type Stop On Change (B)
A

d. Select Profile Sensor Status (C) and start sampling.


e. Obstruct one or more of the profile sensor LEDs and verify that the Profile Sensor Status
reflects the obstruction.

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3.7 Infant Scan Support Tests


The accessories should be checked at least once a year, recommended to be checked at each PM. Refer
to 5693610-1EN NM600 Dual Det Infant Scan Support Service Instructions for more details if required.
Make sure to always use the latest revision.

NOTE
These tests need to be done only if the Infant Scan Support option has been purchased.
1. Make sure the telescope locking pins are removed and the telescope is fully retracted.
2. Remove the accessory from the cradle in case it is attached.
3. Remount the accessory on the cradle:
a. Place the accessory assembly on the patient table pallet so that:
b. The accessory handle (C) faces the accessory rear bracket.

c. The front bracket (D) extends slightly beyond the end of the patient table

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d. Slide the accessory towards the rear of the table until the front bracket (E) is in contact with
the front edge of the patient table pallet (F).

4. Check that the telescope arm can be extended and locked in position on the rear bracket (adapter)
smoothly.
5. Check that once the telescope arm is extended and locked in position the front bracket is flushed
against the front of the cradle.
6. Once the telescope arm is locked in place, try and move the cradle forward - press the enabler (J)
on the cradle handle and push the cradle forward.

7. Make sure the accessory cradle can be moved smoothly; if the motion is not smooth see if any
debris or other obstructions to the cradle movement can be found. If the accessory cradle cannot
be moved smoothly and considerable force is required to move it, it might have been damaged
during transportation and you will need to replace the accessory.
8. Check the locking mechanism of the telescope arm:
a. Check that once the cradle is not in its fully retracted position the telescope arm cannot be
retracted.
b. Check that once the cradle is in its fully retracted position, once you pull the telescope arm
plunger the telescope arm retracts automatically a few centimeters.
9. Check the locking mechanism of the cradle:

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a. Check that when the telescope arm is not fully deployed and locked in position on the rear
bracket (adapter), the cradle cannot be moved from its fully retracted position.
b. Check the lock on position mechanism - move the cradle by pressing the enabler and moving it
to a position other than the fully retracted position. Check that once applying reasonable force
the cradle does not slide away from position. Note that a slight movement may occur (less
than a cm) if the cradle was position between locking positions.
10. Check cradle front stopper – the front bracket also function as the accessory cradle front stopper
preventing the cradle from sliding off the accessory:
a. Move the accessory cradle forward to the maximum, make sure the cradle is stopped by the
front bracket and does not slide off the device.
b. Check the front bracket for cracks or damage.
c. If any issues are observed replace the accessory.
11. Accessory Pallet - Visually inspect the accessory pallet for cracks and sharp edges, make sure to
check also the bottom of the pallet. If there are any signs of wear the accessory should be replaced.
12. Rear Bracket (Adapter) – Check the Rear Bracket screws marking and make sure the screws have
not come loose - if a screw mark is not good:
a. Remove that screw (if several screws fail the inspection, remove one screw at a time and do
the following steps)
b. Clean the threads and screw from any debris.
c. Apply Loctite 243.
d. Close the screw and torque it to 8Nm.
e. Mark the screw clearly.
13. Back plunger and pins – Check the 4 screws securing the bracket with the plunger and pins.
Check the marking and make sure the screws have not come loose - if a screw mark is not good:
a. Remove that screw (if several screws fail the inspection, remove one screw at a time and do
the following steps)
b. Clean the threads and screw from any debris.
c. Apply Loctite 243.
d. Close the screw and torque it to 12Nm.
e. Mark the screw clearly.
14. Check the accessory mattress -
a. Make sure the Velcro holding the mattress to the accessory cradle holds the mattress and
there is no danger of it coming off unintentionally.
b. Make sure it is clean and not torn.
c. If any signs of wear and tear exist on the mattress or the Velcro it should be replaced.
15. Check the accessory straps –
a. Make sure the Velcro on all the straps is holding it firmly and there is no danger of it coming off
unintentionally.

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b. Make sure straps are clean and not torn.


c. If any signs of wear and tear exist on the straps or the Velcro they should be replaced.

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Chapter 4 NM & CT Gantry Maintenance


Objective To reduce the likelihood of equipment or component failure, and prevent problems which
may be hazardous to the patient or operator.

Participants 1 person

Preparation N/A

Tools • Standard tools


• Dial Indicator # 46-194427P46

4.1 Preparatory Steps


1. Remove the system covers (see NM FRU Replacement Manual).
2. Check the covers for cracks/broken parts. If found, order replacement cover(s), as applicable.
3. Move the CT Gantry to the Service Position.

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4.1.1 870CZT/D670CZT Capture Baseline System Status


NOTE
This section is relevant only for 870CZT/D670CZT systems.
This procedure must be performed before you start planned maintenance activities.
1. Perform Daily QC, creating a screen capture for each detector, and save the report.
Refer to the NM Clinical Operation Guide for more information.
2. If the site uses the advanced service features:
Create and save a screen capture of the Detector Power Supply and Temperature & Fans tabs in
the Instrument Panel.
3. Create and save a screen capture of the Bad Pixels Viewer when loading the latest bad pixels list.
4. Save baseline modules temperature information:
a. Load the Temperature Viewer.
b. Create and save a screen capture of the Temperature Viewer.
c. Click [Report].
5. Create and save a problem report.

4.2 Floor Plate Anchors - Collimator Cart and Table


Check the tightness of the collimator cart locking plate and patient table floor plate anchoring screws. If
any of the screws are found to be loose, tighten them.

4.3 Gantry Vibrations and Noise During Motion


1. Run GLEVEL and extended initialization for all motions.
2. Check for noise and vibration.
Pay attention to excessive or unusual noise or vibration, clunking or knocking sounds, and any other
abnormal noises or vibrations coming from covers, rotation gear train, worm gears, gear brakes,
linear and rotating bearings and ball screws.

4.4 Rotor Gear Leakage Check


1. Remove the rotor covers (refer to the latest FRU Replacement Manual for both rotor models covers).
2. Check the radial and lateral gears for lubricant leakage.
If there are oil drips, wipe them off with a cloth.
If the leakage is more than a few drips, schedule a time to replace the gear as soon as possible.

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4.5 Stator Gear Leakage Check


1. Remove the stator covers (see NM FRU Replacement Manual).
2. Check the NM rotation gear for lubricant leakage.
If there are oil drips, wipe them off with a cloth. If the leakage is more than a few drips, schedule a
time to replace the gear as soon as possible.

4.6 Gear Backlash Checks


Objective Measure the backlash (the clearance or play between adjacent movable parts, such as gears).

Results Backlash is within specs.

Preparation

Tools Dial indicators

4.6.1 Checking Rotor Backlash on Dual-Detector NM Gantries


NOTE
A Dial Indicator and its magnetic base are needed for this procedure.

1. Mount decoy collimators.


2. Position the gantry in H-Mode at 270°.

3. Move the radials to following position:


• Detector 1: 31.5 cm
• Detector 2: 30 cm.

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4. Place a magnetic base dial indicator set (with 0.01 mm dial graduations and 10 mm travel) on the
rotor back panel. Using the base locking lever (A), lock the magnetic base (B) in place. The gauge
sensor button (D) should be located on the flat horizontal surface of the retractor case holding
bracket (C), aligned to the bracket hole and contacting a point between the edge of the hole and the
external edge of the retractor case holding bracket (C(.

C D

5. NOTE
Do not activate rotation motion, this will damage the dial indicator.
Backlash Measurement
a. Make sure that the dial indicator is reset to zero.
b. Follow these steps to move the detector radially using the Gantry Handler Motion utility:

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i. Open the gantry handler from the Utilities Tab.

ii. In the Motion tab select the following:

• Select Axis: Radial and choose to move only Radial #1.


• Select Motion Type: Move absolute
• Move Absolute To: 28.5
• Velocity: select the slowest velocity

iii. Click [Move] and follow the instructions to move the axis (Pressing <SET> + <GO> on the
RCU to enable the motion).

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6. Record the Dial Indicator reading and confirm.


7. Using the gantry handler, move the Radial #1 axis back to 31.5 cm and make sure the dial indicator
is reset to zero.
8. Repeat the measurement procedure two more times.
• If the readings are identical, the measurement is correct.
• If the readings differ by more than +/- 0.02 mm, check whether the gauge is secured firmly,
then repeat steps b-e.

9. Verify that the average of the readings comply with the specifications: Rotation gear train total
backlash should be between 0.13 mm to 0.31 mm.
• If the measurement is within the specifications, no further action is required.
• If the Rotor Backlash is out of specification, mark this test as failed in the PM Checklist and
specify the average backlash value measured; proceed to Readjusting the Backlash between
Pinion and Idler as specified in the latest FRU Replacement manual.

DANGER

ESSENTIAL TO SAFETY
The backlash adjustment procedure in the FRU Replacement manual is
essential to safety. Make sure you are properly trained to perform the
adjustment and follow the instructions in the latest FRU Replacement
manual for this correction.

4.6.2 Automatic Radial/Lateral Axes Backlash Measurements


IMPORTANT
This measurement is only available in dual detector systems with SP 6092 and above.
1. Under System Setup, select Utilities → Gantry Handler .
2. Access the Gear Test tab.
3. Verify that all the Axis checkboxes are selected.

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4. Click [Perform Gears Test]. The system performs the necessary movements to complete the test,
automatically testing the axes one by one until completion.
5. When the Gear Test completed message is displayed, click [OK] to close the dialog box.

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6. Examine the test results and outputs (pulses) for each of the tested axes.
7. Register the values in the 16.1 Planned Maintenance Test Results and Checklist on page 169.

• If the Status of all axes is Passed, the check is complete and no further testing is required.
• If the Status of any of the axes is Failed, proceed as follows, depending on the rotor type (see
1.5 Rotor Identification on page 5)
• Rotor A: Perform 4.6.4 Lateral Axis Backlash Measurement - Rotor A on page 44 or
4.6.3 Radial Axis Backlash Measurement - Rotor A on page 42 for the axis that failed.
• Rotor B:
• Mark the component as Failed in the remarks, noting which measurement was out of
specifications and the exact results.
• Contact your Field Leadership team.

4.6.3 Radial Axis Backlash Measurement - Rotor A


NOTE
This measurement is NOT applicable for gantries with Rotor B. For correct rotor
identification, see 1.5 Rotor Identification on page 5.
1. Identify the rotor and make sure the system has Rotor A installed.
2. Ensure that decoy collimators are mounted.
3. Rotate the gantry to Radial mode with the radial cart in the maximum OUT position with the
detector on the left.
4. Rotate the rotor so it is angled 15° from the horizontal position.
5. Position a magnetic base dial indicator (A) on the tested detector and adjust the dial to “zero”.

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6. Rotate the rotor 30° in the opposite direction (opposite from the position in Step 3 on page 42) until
it is angled 15° from the horizontal position in the opposite direction.

7. Record the dial indicator reading.


8. Repeat Step 3 on page 42 through Step 5 on page 42. If the dial indicator reading is identical, the
measurement is correct. The maximum backlash allowed is 0.15 mm.
If the reading is more than this limit:
• In 16.1 Planned Maintenance Test Results and Checklist on page 169, mark the component as
Failed and in the remarks, note which measurement was out of specifications and exact
results.
• Contact the Field Leadership team.

9. Remove the magnetic base dial indicator.


10. Rotate the rotor to Rotation Position = 255 degrees.
11. Repeat Step 3 on page 42 through Step 6 on page 43.
12. Repeat the procedure for the other detector.
13. Proceed to 4.6.4 Lateral Axis Backlash Measurement - Rotor A on page 44.

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4.6.4 Lateral Axis Backlash Measurement - Rotor A


NOTE
This measurement is not applicable for systems with Rotor B. For correct rotor
identification, see 1.5 Rotor Identification on page 5.
1. Ensure that decoy collimators are mounted.

2. Rotate the gantry to H-mode with Radial carts in maximum IN position, with the tested detector on
top.
3. Rotate the Rotor so it is angled 15° from the vertical position.
4. Position a magnetic base dial indicator (A) and adjust the dial to zero.
5. Rotate the rotor 30° in the opposite direction (opposite from the position in Step 3 on page 44) until
it is angled 15° from the vertical position.
6. Record the indicator reading.
7. Repeat Step 4 on page 44 through Step 6 on page 44. If the reading is the same, the measurement
is correct.
Max allowed backlash is 0.15 mm.
If the reading is more than this limit:
• In 16.1 Planned Maintenance Test Results and Checklist on page 169, mark the component as
Failed and under remarks note which measurement was out of spec and exact results.
• Contact the Field Leadership team.

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8. Remove the magnetic base dial indicator.


9. Rotate gantry 180° (rotation position = 195°). Repeat Step 4 on page 44 through Step 7 on page 44.
10. Proceed to 4.6.5 Swivel Backlash Measurement on page 45.

4.6.5 Swivel Backlash Measurement


Check the backlash of the swivel mechanism on Detector 1 and Detector 2 as follows:

1. Mount system collimators (preferably the heaviest set) are mounted.


2. With the gantry in H-mode, rotate the rotor to the vertical position with the tested detector facing
up.
3. Place an indicator on the slide angle (covering the rollers) in a suitable place close to the rotor (A).
4. Use your hands to rock the swivel motion of the head.

NOTE
The maximum allowable travel (shown on the Indicator) is 0.3 mm.
If the reading is more than this limit:
• In 16.1 Planned Maintenance Test Results and Checklist on page 169, mark the component as
Failed and in the remarks, note which measurement was out of specifications and the exact
results.
• Contact the Field Leadership team.

5. Repeat step 2 through step 4 for the other detector.


6. Proceed to 4.7 Stator Screws Inspection - Rotor A on page 46.

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4.7 Stator Screws Inspection - Rotor A


IMPORTANT
This section is applicable only for Model A rotors. For correct rotor identification, see
1.5 Rotor Identification on page 5.

DANGER

It is essential to safety to correctly identify the rotor model as specified in


1.5 Rotor Identification on page 5 before proceeding.
Follow the general screw inspection guidelines in:
• 6.1 General Safety on page 58
• Screws Tightening and Marking
• General Instructions for Screw Torquing and Marking

1. Position the gantry at

H-mode 270° Radial Max OUT

500

2. Inspect screw #500 on the rotation gear.


3. If the marks of screw #500 are not aligned:
• Clear previous markings.
• Check the screw at a torque of 74 Nm.
• If the screw does not move before the wrench click, the screw is torqued and status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 90 Nm.

• Clearly mark the screw.

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4. Move the CT gantry to the CT service position in order to access the rear of the NM stator
5. Inspect the rotation gear mounting screws #503 through #506 (four screws mounting the gearbox
plate to the stator).
(front view) (side view)
508 509

504 505

503 506

507 510

6. If the marks are not aligned:


• Clean previous markings.
• Check the screw at a torque of 74 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 90 Nm.

• Clearly mark the screw.

7. Inspect the rotation gear screws securing the gear to the plate, #507 through #510 (four screws
mounting the rotation gearbox to the gearbox plate).
8. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 24 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 30 Nm.

• Clearly mark the screw.

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IMPORTANT
If any of the screws cannot be torqued, replace the rotation gear (see NM FRU
Replacement Manual).

4.8 Check Tightness of Boom and Other NM Screws


1. Check that boom-to-stator securing screws are tightened to a torque of 18 Nm.
2. Inspect screws, holding brackets, electronic units, cables and other units.
Tighten any loose screws.

4.9 Secure Cable Connectors and Check for Wear


1. Inspect cables connectors and their locks.
2. Align connectors that are not properly inserted, and re-secure, using their locks and screws.

4.9.1 Check Ground Cable Terminals


NOTE
For a detailed diagram of system ground connections refer to “Grounding Connection” in
the Wiring Diagrams manual.
1. Check that all the ground connections are secure.
2. Ensure no cables are loosened if excessive movement is applied.

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4.10 System Cooling Maintenance

4.10.1 Clean the Detector Fans – NaI Systems


1. Remove the detector covers.
2. Position the gantry at

H-mode 90°

3. Use a vacuum cleaner to remove the dust from the cooling fans on the detectors.

4.10.2 Clean the CZT Cooling Components – 870CZT/D670CZT


NOTE
This section is relevant only for 870CZT/D670CZT systems.
1. Position the gantry in Stretcher mode, with the detectors at Max IN.

2. Power off the system and perform LOTO.


3. Remove the detector covers.
4. Open the electronics tray (B) and the pre-loaded bars (A).

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5. Remove the three back shields (C).


6. Use a vacuum cleaner to remove any dust from:
• The fins on the three back shields.
• The detector air inlets and outlets

7. Re-mount the back shields.


8. Close the electronics tray and the pre-loaded bars.
9. Re-mount the detector covers.
10. Remove LOTO.

4.11 Check the CT Gantry Service Transporter &


Cables

4.11.1 Checking Nuts and Bolts for Tightness


1. Verify the tightness of the 4 ring locks (A) (1.5”) on the four jack screws at the CT gantry base,
without rotating the bolts.
Required torque - 20 Nm.

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2. Verify the tightness of the eight M16 bolts (B) attaching the base plate right and left assemblies to
the CT gantry.
Required torque - 90 Nm.
3. Verify the tightness of the eight M5 bolts (C) attaching the front and rear bushings to the base plate
right assembly.
Required torque - 4.4 Nm.

4. Verify (by hand) the tightness of the six M10 bolts (D) (E) (F) that secure the CT setting plate in the
calibrated position.

E F

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5. Verify the tightness of the four M16 bolts (G) attaching the 2 sliders to the CT gantry.
Required torque - 90 Nm.

6. Verify the tightness of the two M10 nuts (H) (I) on the stoppers of right and left floor plates.
Required torque - 40 Nm.

H
I

Figure 5-18: Floor Plate Stopper Adjustment

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4.12 Check the RCU Switches and Holder on the


Boom
1. Check RCU function buttons and the <ENABLE> lever for proper operation.
Make sure they release correctly.
2. Check the RCU cable for damage.
3. Check that the screws securing the boom to the gantry are sufficiently tight.

4.13 Check the Gantry Display


1. Check that the screws securing the gantry display to the boom are sufficiently tight.
2. Verify that the image on the gantry display is not distorted.
3. Check the gantry display for scratches or other damage.

4.14 Check the ON/OFF Panel


1. Visually check the circuit breaker for mechanical damages.
2. Visually check the ON/STBY buttons. Verify that internal lamps are lit according to the status of the
system (ON / STBY).

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Chapter 5 NM Gantry Greasing


Perform the NM gantry greasing procedure as detailed in the latest version of
5501009-1EN NM600 Greasing Procedure ITF.

NOTE

• This procedure has to be performed once every two years. Confirm that gantry
greasing was performed in the previous year before skipping this chapter.
• The grease type differs for the Rotor A and Rotor B ball nut component. Make sure
that you use the correct grease.

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Chapter 6 NM Rotor Screws Inspection


(Rotor A Without Redundancy Mechanism)
This chapter is applicable only for Model A rotors where the redundancy mechanism was NOT installed.
For correct rotor and redundancy identification, see 1.5 Rotor Identification on page 5.

DANGER

ESSENTIAL TO SAFETY
It is essential to safety to correctly identify the rotor model as specified in
1.5 Rotor Identification on page 5 before proceeding.
* For Rotor A without the redundancy mechanism, perform the Rotor Screw
Inspection in this chapter.
* For Model B and for systems WITH the redundancy mechanism, go to
Chapter 7 Safety Components Check on page 125.
For D670, make sure to skip this chapter only after confirming the correct rotor model.

What NM Redundancy Screw Inspection Task Logic in ePM


System Gantry Mechanism?
Model? Rotor?

D670 / Model A Yes or No If Model A with Re- If Model A, but no Redun- If Model B, then do
D670CZT or B? dundancy Mecha- dancy Mechanism (Fac- not do the Screw
nism (Factory or FMI) tory or FMI) -- then per- Inspection in this
installed, then do form the Rotor Screw chapter, and pro-
not do the Screw and Detector Screws ceed to Chapter
Inspection in this Inspection in this chap- 7 Safety Compo-
chapter and proceed ter. nents Check on
to Chapter 7 Safety page 125.
Components
Check on page 125.

850 / 860 / Model B NA Only Model B. Do not do the Screw Inspection in this chapter and
870 / proceed to Chapter 7 Safety Components Check on page 125.
870CZT

Procedure Overview

Objective Check for any loose screws on critical components.

Participants 1 field engineer

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Preparation Familiarize yourself with the instructions in:


• 6.1 General Safety on page 58
• Screws Tightening and Marking
• General Instructions for Screw Torquing and Marking

Tools See 1.4 Tools on page 2

6.1 General Safety


Review the Safety Manual for Service Users for:
• Instructions and information on LOTO and other safety-related activities
• Torquing information, including:
• Recommended Torque Wrench Practices
• Torque Wrench Information

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6.2 Screws Inspection, Torquing and Marking


6.2.1 General Inspection Instructions

IMPORTANT
Always perform the full inspection for all screws and complete the checklist for all
components, indicating any failed screws and corrective action performed.
If any screw fails, continue to inspect all screws.
If any screw fails the visual inspection (see 6.2.4 Screws Inspection, Pass/Fail Criteria and Corrective
Action on page 60):
1. Clean the screw from the previous marking.
2. If the screw can be accessed with a torque wrench, check the screw at the torque specified in the
procedure (80% of the tightening torque value specified for the screw).
• If the screw moves before the wrench click, the screw status is Fail.
• If the screw does not move before the wrench click, the screw status is Pass.

3. If the screw cannot be accessed with a torque wrench, the screw status is determined based on
visual inspection only.
4. If the screw has failed, torque/tighten the screw to the torque specified in the procedure.

NOTE
For Detector screws, follow the tightening instructions in the relevant procedure.

NOTE
A small number of screws must be tightened with an Allen key and not with a torque
wrench, due to limited access.
This is noted in the procedure for each such screw.
5. Mark the screw with a thin slippage line.
6. In the relevant Test Results, mark the component as Passed or Failed. If Failed, in the remarks,
note which screw was torqued/tightened/missing and state whether the screw is fixed or not; if not
fixed, specify the reason.

6.2.2 Marking Screws With a Slippage Line


Safety screws are marked after being tightened or torqued. The stripe should be a single straight and
clear line crossing the screw and the surface, so that it will indicate clearly if the screw has moved or
rotated A.

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NOTE
On rails, the mark should cross the embedded screw and the inner surface of the hole in
the rail B and not the rail itself.

6.2.3 Wired Screws


Wired screws have a metal wire running between two screws. This wire prevents the two screws from
coming loose.

• As long as the wire is intact the screws can be considered tightened and torqued regardless of
marking.
• If the wire is torn, inspect the screws per inspection criteria as any other non-wired screws.

6.2.4 Screws Inspection, Pass/Fail Criteria and Corrective Action

Descrip- Verification Result Corrections Status in Examples


tion checklist

Screw is N/A N/A Pass


wired

Mark is N/A N/A Pass


aligned

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(continued)
Descrip- Verification Result Corrections Status in Examples
tion checklist

Misaligned The screw can be The screw does • Remove previous Pass
or unclear accessed with a not move before marking
marks torque wrench. the wrench click. • Mark the screw (see
Check the screw 1.4.6.1 Screws Mark-
at 80% of the ing).
tightening torque
value specified for The screw moves • Remove previous Fail
the screw. before the wrench marking.
click. • Torque the screw to
the screws specific
value.
• Mark the screw (see
1.4.6.1 Screws Mark-
ing).

The screw cannot The screw torque • Remove previous Fail


be accessed with cannot be inspec- marking.
a torque wrench. ted. • Tighten the screw.
• Mark the screw (see
6.2.2 Marking Screws
With a Slippage
Line on page 59 ).

Missing NA Order the screw kit and re- Fail


Screw place the missing screw.
Torque the screw to the
screw specific torque.
Mark the screw (see
6.2.2 Marking Screws With
a Slippage Line on
page 59).

6.2.5 Using the Stubby Allen Key


In places where access is limited, use a stubby Allen key as illustrated below.

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On the radial blades, behind the motor, screws #97,101,121,125 (you may have to cut the cable ties and
insert the tool behind the cable bundle)
On the lateral blades, screws #137,139,144,146. Insert the stubby Allen key sideways, then turn it so
that it enters the embedded screw head.

6.3 Screws Inspection Procedures

6.3.1 Remove System Covers


In order to access the screws, you must remove the rotor service covers. All the covers mentioned in this
section can be removed using nominal motion sequences while detectors are at either H-mode or L-
mode positions (for dual-detector systems). For additional details, refer to the NM FRU Replacement
Manual or Installation Manual supplied with the system.

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Figure 2 Dual-Detector System Rotor Covers

5 7 19
6
11
17
12 DETECTOR 2 2
\

15 4

16
20
1 18
DETECTOR 1
14

10
13
9
8

NOTE

• In order to gain access to the screws attaching the covers in place, you must use Service mode
(use the Service switch).
• In order to facilitate smooth remounting of the covers, it is recommended to mark the covers
and to record the rotation, swivel, radial and lateral positions used when each cover was
removed.
• Remove the detector covers.
• Remove the covers in sequence from 1 to 20.
IMPORTANT: Items 4, 6, 9, 17, 18 (marked in red) must be removed and remounted as
described in Covers Special Instructions in the NM FRU Replacement Manual.
• Remount the covers in reverse order.

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6.3.2 Radial Rail Screw Inspection

6.3.2.1 Criteria and Instructions


IMPORTANT

• Ensure that the rail you are inspecting is on the horizontal bottom.
• If the first two adjacent screws at the end of a rail fail the inspection:
Rail A – (C)(D) Rail B – (A)(B)
1. Replace the radial lead screw (see NM FRU Replacement Manual).
2. Torque the loose screws to 15 Nm and mark them clearly.

Rail B

B
R1
DETECTO

R2
DETECTO

C
Rail A

1. Radial Rail A Screw Inspection:


a. Position the gantry at:

H- mode 90° Radial Max IN

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Radial rail A, Detectors OUT

b. Gradually move the radial OUT in order to inspect the screw marking for screws #1 through
#22.

NOTE
Screw #5,6,17,18 cannot be accessed and are therefore not inspected.

Allen

Torque 15 Nm except Allen


Allen

c. If the marks are not aligned:


• Clean previous markings.
• For all screws except #3,4,19,20, check the screw at torque 12 Nm:
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• For screws #3,4,19,20:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.
• Clearly mark the screw.

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IMPORTANT

• If screw pair #1 + #2 fail the inspection, replace radial 1 lead


screw.
• For dual-detector systems: If screw pair #21 + #22 fail the
inspection, replace radial 2 lead screw.
For instructions, see NM FRU Replacement Manual.

2. Radial Rail B Screw Inspection:


a. Position the gantry at:

H- mode 270° Radial Max IN

b. Gradually move the radial OUT in order to inspect the screw marking for screws #23 through
#44.

NOTE
Screw #27,28,39,40 cannot be accessed and are therefore not inspected.

Torque 15 Nm
Allen except Allen

Allen

c. If the marks are not aligned:


• Clean previous markings.
• For all screws except #25,26,41,42, check the screw at torque 12 Nm:
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• For screws #25,26,41,42:


• If the mark is not aligned, the screw status is Fail.

• Use an Allen key to tighten the screw.


• Clearly mark the screw.

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IMPORTANT

• If screw pair #23 + #24 fail the inspection, replace radial 1


lead screw.
• For dual-detector systems: If screw pair #43 + #44 fail the
inspection, replace radial 2 lead screw.
For instructions, see NM FRU Replacement Manual.

3. Proceed to Radial Blade Inspection.

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6.3.3 Radial Blade Inspection


IMPORTANT
If three or more screws on any blade fail the inspection:
(A) Radial Rail A D1 Blade (screws #99,100,103,104,107,108,111,112)
(B) Radial Rail B D1 Blade (screws #97,98,101,102,105,106,108,110)
For dual-detector systems: (C) Radial Rail B D2 Blade
(screws #113,114,117,118,121,122,125,126)
For dual-detector systems: (D) Radial Rail A D2 Blade
(screws #115,116,119,120,123,124,127,128)
1. Replace the radial lead screw (see NM FRU Replacement Manual).
2. Torque the screw/s that failed the inspection to 28 Nm and mark them clearly.
Note: In this procedure, the screws are inspected per detector position and not per
blade, so you must keep notes of any failed screws and at the end of the procedure
determine whether three or more screws failed for any blade.

B DETECTOR 1 A

C DETECTOR 2
D

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IMPORTANT
The instructions below contain screws for dual-detector systems. For systems with a
single detector, screws designated by #113 and higher are not relevant and do not need
to be checked.
1. Position the gantry at:
For dual-detector systems:

L- mode 90° Lateral Max IN

2. Remove the profile sensor transmitter as follows:


E
F

a. Position the gantry so that you can access the profile sensor transmitter.
b. At the profile sensor transmitter, use a permanent marker or similar to clearly mark a circle
around the 2 screws (F)(G), in order to identify the position of the transmitter holder relative to
the screws.

NOTE
The markings enable repositioning the transmitter in exactly the same vertical
position, in order to ensure alignment with the receiver.
c. Shut down the Gantry: Press stand-by, then turn off the main circuit breaker, perform LOTO
and disconnect the gantry from electricity.
d. Disconnect the cable (E) leading to the profile sensor transmitter.
e. Remove screws (F)(G) and place the profile sensor transmitter aside. Do not open screws (H).

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3. Inspect screws #107, 108, 111, 112, 123, 124, 127, 128.

Figure 3 Dual-Detector System Screws Designation

Stubby Torque 28 Nm
Allen except Allen

4. If the marks are not aligned:


• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

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5. Remount the profile sensor transmitter as follows:


a. Ensure that the circles you marked on the transmitter holder are clearly visible around the
screws (F)(G) in Step 2 on page 69).
b. Reconnect the profile sensor transmitter cable (E) in Step 2d on page 69).
c. Connect the gantry to the electricity supply and remove LOTO. Power up the gantry: Turn on
the main circuit breaker, then press the green Power ON button.
6. Position the gantry at:
For dual-detector systems:

L- mode 90° Lateral Max OUT

7. Inspect screws #105, 106, 109, 110, 121, 122, 125, 126.
8. If the marks are not aligned:
• Clean previous markings.
• For screws #105, 106, 109, 110, 122, 126, check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.
Note: If screws #105 or #106 need to be accessed, remove the profile sensor receiver
PCB as follows:
a. Position the gantry so that you can access the profile sensor receiver.
b. Shut down the Gantry: Press stand-by, then turn off the main circuit breaker, perform
LOTO and disconnect the gantry from electricity.
c. Disconnect all cables leading to the PCB.
d. Unscrew the 4 screws securing the PCB to the PCB holder and remove the PCB.
e. Reassemble the PCB, connect the cables.
f. Connect the gantry to the electricity supply and remove LOTO.
g. Power up the gantry: Turn on the main circuit breaker, then press the green Power
ON button.
h. Make sure Startup test passes.

• For screws #121,125:


• If the mark is not aligned, the screw status is Fail.
• Tighten with a stubby Allen key (see 6.2.5 Using the Stubby Allen Key on page 61).

• Clearly mark the screw.

9. Position the gantry at:


For dual-detector systems:

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L- mode 270° Lateral Max IN

Stubby Torque 28 Nm
Allen except Allen

10. Remove the profile sensor (see Step 5 on page 71).


11. Inspect screws #99, 100, 103, 104, 115, 116, 119, 120.
12. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

13. Remount the profile sensor (see Step 5 on page 71).


14. Position the gantry at:
For dual-detector systems:

L- mode 270° Lateral Max OUT

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15. Shut down the gantry: Press stand-by, then turn off the main circuit breaker, perform LOTO and
disconnect the gantry from electricity.
16. Remove the MCM (see NM FRU Replacement Manual).
17. Inspect screws #97, 98, 101, 102, 113, 114, 117, 118.
18. If the marks are not aligned:
• Clean previous markings.
• For screws #98, 102, 113, 114, 117, 118, check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• For screws #97,101:


• If the mark is not aligned, the screw status is Fail.
• Tighten with a stubby Allen key (see Using the Stubby Allen Key).

• Clearly mark the screw.

19. Note all failed screws found during the radial blades inspection.

IMPORTANT
If three or more screws on any blade fail the inspection, replace the radial lead
screw (see NM FRU Replacement Manual).
20. Proceed to 6.3.4 Radial Ball Nut Housing Screw Inspection on page 73.

6.3.4 Radial Ball Nut Housing Screw Inspection


IMPORTANT
If two or more non-diagonal screws on the ball nut housing fail the inspection:

Radial 1 Radial 2(for dual-detector systems only)

• #188+189 #193+192

• #189+190 #192+191

• #190+187 #191+194

• #187+188 #194+193

1. Replace the radial lead screw (see NM FRU Replacement Manual).


2. Torque the screws that failed the inspection to 28 Nm and mark them clearly.

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Radial 1 Radial 2

188 189 193 192

187 190 194 191

1. Radial 1 Ball Nut Housing Inspection

188 189

187 190

Torque
28 Nm

a. Position the gantry at:


For dual-detector systems:

L-mode 0° Lateral movement

b. Inspect screws #187 through #190.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.

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• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If two or more non-diagonal screws fail the inspection (#188+189;
#189+190; #190+187; #187+188), replace the radial lead screw (see NM FRU
Replacement Manual).

2. For dual-detector systems only: Radial 2 Ball Nut Housing Inspection

193 192

194 191

Torque
28 Nm

a. Position the gantry at:

L-mode 0° Lateral movement

b. Inspect screws #191 through #194.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.

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• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If two or more non-diagonal screws fail the inspection (#193+192;
#192+191; #191+194; #194+193), replace the radial lead screw (see NM FRU
Replacement Manual).

3. Proceed to Radial Ball Nut Screw Inspection.

6.3.5 Radial Ball Nut Screw Inspection


1. Radial 1 Ball Nut Screw Inspection

160
161
159

Torque
15 Nm

162

164

163

a. Position the gantry at:

H-mode 270° Radial max IN

b. Inspect screws #159 through #164.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.

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• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

2. For dual-detector systems only: Radial 2 Ball Nut Screw Inspection

167 166

165

170

168 169 Torque


15 Nm

a. Position the gantry at:

H-mode 270° Radial max IN

b. Inspect screws #165 through #170.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

3. Proceed to Radial Gear Bracket and Gear Screw Inspection.

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6.3.6 Radial Gear Bracket and Gear Screw Inspection


1. Radial 1 Gear Bracket and Gear Screw Inspection

171

179
174
180

Torque
15 Nm 182

181
173

172

a. Position the gantry at:

H-mode 270° Radial max IN

b. Inspect gear bracket screws #171 through #174.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

d. Inspect gear screws #179 through #182.


e. If the marks are not aligned:
• Clean previous markings.

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• Check the screw at a torque of 12 Nm.


• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

2. For dual-detector systems: Radial 2 Gear Bracket and Gear Screw Inspection

175

183
178
184
Torque
15 Nm 186

185
177

176

a. Position the gantry at:

H-mode 270° Radial max IN

b. Inspect gear bracket screws #175 through #178.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.

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• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

d. Inspect gear screws #183 through #186.


e. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

3. Proceed to Radial Bearing Housing Screw Inspection.

6.3.7 Radial Split Collar Screw Inspection


IMPORTANT
If the inspection fails, please mark this in the PM checklist.

NOTE
Using the inspection camera might be helpful for the inspection
1. Radial #1 Split collar screw inspection
a. Move Radial #1 in, to get visual access to the split collar screw marking.
b. Visually inspect the marking on the screw.

If the mark is not aligned, refer to the 5725844-1EN NM600 Redundancy Device Installation
Instructions ITF for instructions on re-applying Loctite and torque the screw and verifying
correct collar installation.
2. For dual-detector systems: Radial #2 Split collar screw inspection:
a. Move Radial #2 in, to get visual access to the split collar screw marking.

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b. Visually inspect the marking on the screw.

If the mark is not aligned, refer to the 5725844-1EN NM600 Redundancy Device Installation
Instructions ITF for instructions on re-applying Loctite and torque the screw and verifying
correct collar installation.

6.3.8 Radial Bearing Housing Screw Inspection


IMPORTANT
If two or more non-diagonal screws on the bearing housing fail the inspection:

Radial 1 Radial 2 (for dual-detector systems only)

• #195+196 #200+199

• #196+197 #199+202

• #197+198 #202+201

• #198+195 #201+200

1. Replace the radial lead screw (see NM FRU Replacement Manual).


2. Torque the screws that failed the inspection to 28 Nm and mark them clearly.

Radial 1 Radial 2

195 196 200 199

198
197 201 202

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1. Radial 1 Bearing Housing Screw Inspection

Allen

195 196

198
197

Torque
28 Nm

a. Position the gantry at:

H-mode 270° Radial max OUT

b. Inspect screws #195 through #198.


c. If the marks are not aligned:
• Clean previous markings.
• For screws #196,197,198: check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• For screw #195:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.

• Use an Allen key to tighten the screw.


• Clearly mark the screw.

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IMPORTANT
If two or more non-diagonal screws fail the inspection (#195+196;
#196+197; #197+198; #198+195), replace the radial lead screw (see NM FRU
Replacement Manual).

2. For dual-detector systems: Radial 2 Bearing Housing Screw Inspection

Allen

200 199

201 202

Torque
28 Nm

a. Position the gantry at:

H-mode 270° Radial max OUT

b. Inspect screws #199 through #202.


c. If the marks are not aligned:
• Clean previous markings.
• For screws #200,201,202:, check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• For screw #199:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.

• Clearly mark the screw.

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IMPORTANT
If two or more non-diagonal screws fail the inspection (#200+199;
#199+202; #202+201; #201+200), replace the radial lead screw (see NM FRU
Replacement Manual).

3. Proceed to Radial Bearing Housing Screw Inspection.

6.3.9 Radial Blade to Linear Bearing Screw Inspection

6.3.9.1 Using an Inspection Camera


This procedure requires an inspection camera to inspect the marking on the blade screws. It is
important to follow these instructions for effective inspection.
1. Insert the camera inside the blade and move the camera to scan the surface of the blade, while
viewing the image on the monitor of the inspection camera.
2. Inspect the screw marking alignment for each screw.

IMPORTANT
The angle from which you view the screw may affect your perception of the marking
alignment.
It is recommended that you view the screw from the top, or align the guide of the
inspection camera with the mark on the gantry body. Use the camera mirror add-on to
improve the viewing angle.

NOTE
There are two types of screws:

Protruding screws: Embedded screws:


The screw head protrudes above the The screw head is beneath the surface
surface. (inside the recess).
Existing markings are on the screw and Existing markings are on the screw head
on the surface. and the side of the recess.

Following are examples of screws viewed with an inspection camera:

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• Example 1: Passed

• Mark aligned
• Wired screw

• Example 2: Failed

• Mark not aligned


• Ambiguous/unclear marking

6.3.9.2 Inspection Procedure


1. Radial A Blade Screw Inspection
a. Position the gantry at:

H-mode 270° Radial movement

b. Using the inspection camera, inspect:


• Radial A D1 Blade: screws #245 through #252
• For dual-detector systems only: Radial A D2 Blade: screws #253 through #260

DETECTOR 1 DETECTOR 2

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c. If the marks are not aligned for any screw, tighten the screw as described in 6.3.9.3 Tightening
Radial Blade-to-Linear Bearing Screws on page 87.

IMPORTANT
If any screw is missing, contact the Field Leadership team.
2. Radial B Blade Screw Inspection
a. Position the gantry at:

H-mode 90° Radial movement

b. Using the inspection camera, inspect:


• Radial B D1 Blade: screws #269 through #276
• For dual-detector systems only: Radial B D2 Blade: screws #261 through #268

DETECTOR 2 DETECTOR 1

c. If the marks are not aligned for any screw, tighten the screw as described in Tightening Radial
Blade-to-Linear Bearing Screws.

IMPORTANT
If any screw is missing, contact the Field Leadership team.
3. Proceed to Lateral Rail Screw Inspection.

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6.3.9.3 Tightening Radial Blade-to-Linear Bearing Screws


1. In this procedure use the following positions for the different screw groups:

• H-mode, 90° for Radial A Detectors blades

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• H-mode, 270° for Radial B Detectors blades

2. Depending on the screw/s you are torquing, prepare the force meter as follows:
a. Set the force meter to Max Force Display.
b. Attach the relevant tool:
• Use the hook (A) to apply upward pulling force for screw groups 1 & 3 (approached from
the left side of the blade).
• Use the wedge (B) to apply downward pushing force for screw groups 2 & 4 (approached
from the right side of the blade).

3. Insert the 5 mm hex bit from the Signet kit into the 8 mm box end of the gear wrench (C).

C
8 mm box end with 10 mm box end to which
5 mm hex bit force should be applied

NOTE
Make sure that the bit is inserted in the correct direction to enable tightening
(clockwise).
4. Insert the bit over the rail (D) until you reach the screw to be tightened.
If the bit does not latch onto the screw, remove the wrench from the blade and rotate the bit
slightly on the wrench (2 clicks), then reinsert the wrench. Repeat until the bit latches onto the
screw.

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5. With the wrench in place, attach the force meter to the wrench using the hook or the wedge as
appropriate (see Step 2 on page 88).

6. If you have difficulty reaching the wrench with the force meter:
• To apply downward force, attach a 10 mm Allen key (E) to the 10 mm box end of the wrench
(F).
• To apply upward pulling force, attach a tie-wrap to the 10 mm box end of the wrench.

IMPORTANT
Make sure the Allen key \ tie-wrap are perpendicular (90°) to the wrench and
maintain the 90° during the entire motion.

7. Apply force perpendicular to the tool throughout torquing, until the force meter registers a value of
145 N (14.5 kg).

IMPORTANT

• In order to tighten the screws, you always need to rotate the gear wrench
clockwise.
• Always keep the force meter perpendicular (90°) (G) to the wrench and maintain
the 90° during the entire motion.

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8. Remove the wrench and reset the force meter.

NOTE
Make sure that the bit remains attached to the gear wrench when it is removed. If it
remains on the screw, remove it manually.
9. Repeat Step 3 on page 88 through Step 8 on page 90 for all screws that need to be torqued.
10. Mark the screw. If necessary, clean the screw prior to torquing.
11. Proceed to 6.3.10 Lateral Rail Screw Inspection on page 91.

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6.3.10 Lateral Rail Screw Inspection

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IMPORTANT

• The instructions below contain screws for dual-detector systems. For systems with a
single detector, screws designated #71 and higher (detector 2) are not relevant and
do not need to be checked.
• Ensure that the rail you are inspecting is on the horizontal bottom.
• If the first two adjacent screws at the end of a rail fail the inspection:

Outer rail D1 – (A)(H) Inner rail D1 – (B)(G)

Outer rail D2 – (C)(F) Inner rail D2 – (D)(E)

Replace the lateral lead screw (see NM FRU Replacement Manual).


Torque the screws that failed the inspection to 15 Nm and mark them clearly.

1. To inspect the screws on Lateral Inner Rail D1 and Lateral Outer Rail D2, position the gantry at:

L-mode 90° Lateral Max IN

Inner
rail D1

Outer
rail D2

2. Remove the lateral pivot cover washer so that you can move the cover and inspect the rails screws
as follows:
Remove the screw and washer (I) securing both ring spacers on the pivot cover and save them for
remounting of the cover.

IMPORTANT
Do not move the detectors while the pivot cover washer is removed.

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3. Inspect the screw marking for screws #65 through #70 and #90 through #96.

NOTE
Screw #64 cannot be accessed and is therefore not inspected.

Torque 15 Nm DETECTOR 2
except Allen
DETECTOR 1

Allen
Allen

4. If the marks are not aligned:


• Clean previous markings.
• For all screws except #65,66,90,91, check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• For screws #65,66,90,91:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.
• Clearly mark the screw.

IMPORTANT
If either of the screw pairs #69+70 or #95+96 fail the inspection, replace the
lateral lead screw (see NM FRU Replacement Manual).

5. Remount the 2 ring spacers and washer on the lateral pivot cover washer and secure in place with
the screw.
6. Position the gantry at:

L-mode 90° Lateral Maximum OUT

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Inner rail D1

Outer rail D2

7. Inspect the screw marking for screws #58 through #63 and #84 through #89.

DETECTOR 1

Allen

DETECTOR 2

NOTE
Screw #64 cannot be accessed and is therefore not inspected.
8. If the marks are not aligned:
• Clean previous markings.
• For all screws except #63, check the screw at a torque of 12 Nm.

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• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• For screw #63:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.

• Clearly mark the screw.

IMPORTANT
If either of screw pairs #58+59 or #84+85 fail the inspection, replace the lateral
lead screw (see NM FRU Replacement Manual).

9. To inspect the screws on Lateral Inner Rail D2 and Lateral Outer Rail D1, position the gantry at:
For dual-detector systems:

L-mode 270° Lateral max IN

Inner
rail D2

Outer
rail D1

10. Remove the lateral pivot cover washer so that you can move the cover and access the rails screws
(see Step 2 on page 92).

IMPORTANT
Do not move the detectors while the pivot cover washer is removed.

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11. Inspect the screw marking for screws #51 through #57 and #78 through #83.

NOTE
Screw #77 cannot be accessed and is therefore not inspected.

Allen Allen

DETECTOR 2
DETECTOR 1
Torque 15 Nm
except Allen

12. If the marks are not aligned:


• Clean previous markings.
• For all screws except #51,52,78,79, check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• For screws #51,52,78,79:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.

• Clearly mark the screw.

IMPORTANT
If either of the screw pairs #56+57 or #82+83 fail the inspection, replace the
lateral lead screw (see NM FRU Replacement Manual).

13. Remount the lateral pivot cover washer (see Step 5 on page 93).
14. Position the gantry at:
For dual-detector systems:

L-mode 270° Lateral Maximum OUT

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Inner
rail D2

Outer
rail D1

15. Inspect the screw marking for screws #45 through #50 and #71 through #76.

NOTE
Screw #77 cannot be accessed and is therefore not inspected.

DETECTOR 1

Torque
Allen 15 Nm

DETECTOR 2

16. If the marks are not aligned:


• Clean previous markings.
• For all screws except #76, check the screw at a torque of 12 Nm.

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• If the screw does not move before the wrench click, the screw is torqued and its status is
Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• For screws #76:


• If the mark is not aligned, the screw status is Fail.
• Use an Allen key to tighten the screw.

• Clearly mark the screw.

IMPORTANT
If either of the screw pairs #45+46 or #71+72 fail the inspection, replace the
lateral lead screw (see NM FRU Replacement Manual).

17. Proceed to 6.3.11 Lateral Blade Inspection on page 98.

6.3.11 Lateral Blade Inspection


IMPORTANT

• The instructions below contain screws for dual-detector systems. For systems with a
single detector, screws designated by #144 and higher are not relevant and do not
need to be checked.
• If two or more screws on the Inner blades fail the inspection:
Lateral Blade D1 Inner – (A) (screws #137 through #143) / Lateral Blade D2 Inner – (C)
(screws #144 through #150)
or
• If three or more screws on the Outer blades fail the inspection:
• Lateral Blade D1 Outer – (B) (screws #129 through #136)
• Lateral Blade D2 Outer – (D) (screws #151 through #158)

then:

1. Replace the lateral lead screw (see NM FRU Replacement Manual).


2. Torque/tighten the screws that failed the inspection and mark them clearly.

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Figure 4 Lateral Blades Screws Identification

DETECTOR 1 DETECTOR 2

A C
B D

1. For dual-detector systems: Lateral Blade D2 Screw Inspection

Stubby
Allen Torque 28 Nm
except Allen

WARNING

The gantry movements in this procedure are implemented via Service


Mode movement. Make sure you follow the sequence described below
and take precautions to ensure that no one is near the system during
system movement.

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NOTE
This procedure requires an inspection camera to inspect the marking on the blade
screws. It is important to follow the instructions in Inspection Camera Inspection
Instructions for effective inspection.
a. Position the gantry following the motions in this order:

Stretcher mode

Radials Max OUT

Swivels 135°

b. Using the inspection camera, inspect screws #144 and #146.


• If the marks are not aligned, the screw status is Fail.
• Clean previous markings.
• Tighten using a stubby Allen key (see Using the Stubby Allen Key).
• Clearly mark the screw.

IMPORTANT
If either screw is missing, mark the inspection as “Failed” and contact the
Field Leadership team.

c. Inspect screws #145 and #147 through #150


d. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If two or more screws between #144 and #150 (inner blade) fail the
inspection, replace the lateral lead screw (see NM FRU Replacement Manual).

e. Inspect screws #151 through #158.


f. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.

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• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If three or more screws between #151 and #158 (outer blade) fail the
inspection, replace the lateral lead screw (see NM FRU Replacement Manual).

2. Lateral Blade D1 Screw Inspection

Torque 28 Nm Stubby
except Allen Allen

a. Position the gantry following the motions in this order:


For dual-detector systems:

Stretcher mode

Radials Max OUT

Swivels 135°

b. Using the inspection camera, inspect screws #137 and #139.


c. If the marks are not aligned, the screw status is Fail:
• Clean previous markings.
• Tighten Using the Stubby Allen Key.
• Clearly mark the screw.

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IMPORTANT
If either of these screws is missing, contact the Field Leadership team.

d. Inspect screws #138 and #140 through #143.


e. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If two or more screws between #137 and #143 (inner blade) fail the
inspection, replace the lateral lead screw (see NM FRU Replacement Manual).

f. Inspect screws #129 through #136.


g. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If three or more screws between #129 and #136 (outer blade) fail the
inspection, replace the lateral lead screw (see NM FRU Replacement Manual).

3. Proceed to Lateral Ball Nut and Ball Nut Housing Inspection.

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6.3.12 Lateral Ball Nut and Ball Nut Housing Inspection


IMPORTANT
If two or more screws on the ball nut housing fail the inspection:
1. Replace the lateral lead screw (see NM FRU Replacement Manual).
2. Torque the screws that failed the inspection and mark them clearly:

• Ball nut housing – torque to 28 Nm (screws #215 through #217 and #218 through
#220)

1. Lateral 1 Ball Nut and Ball Nut Housing Inspection


a. Position the gantry at:
For dual-detector systems:

L-mode 270° Lateral Max OUT

205

Torque
204 206
15 Nm

203 207

208

215
Torque
28 Nm 216

217

b. Inspect the ball nut screws #203 through #208.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

d. Inspect the ball nut housing screws #215 through #217.


e. If the marks are not aligned:
• Clean previous markings.

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• Check the screw at a torque of 23 Nm.


• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If two or more screws fail the inspection, replace the lateral lead screw
(see NM FRU Replacement Manual).

2. For dual-detector system only: Lateral 2 Ball Nut and Ball Nut Housing Inspection

211 Torque
15 Nm
212 210

213 209

214

218 Torque
28 Nm
219

220

a. Position the gantry at:

L-mode 270° Lateral Max OUT

b. Inspect the ball nut screws #209 through #214.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

d. Inspect the ball nut housing screws #218 through #220.


e. If the marks are not aligned:
• Clean previous markings.

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• Check the screw at a torque of 23 Nm.


• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

IMPORTANT
If two or more screws fail the inspection, replace the lateral lead screw
(see NM FRU Replacement Manual).

3. Proceed to Lateral Gear Bracket and Gear Inspection.

6.3.13 Lateral Gear Bracket and Gear Inspection


1. Lateral 1 Gear Bracket and Gear Inspection
a. Position the gantry at:
For dual-detector system:

L-mode 270° Lateral Max OUT

Torque
28 Nm

223 224

232

231 Torque
15 Nm
230

229

Torque 222 221


28 Nm

b. Inspect gear bracket screws #221 through #224.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.

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• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

d. Inspect gear screws #229 through #232.


e. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

2. For dual-detector systems: Lateral 2 Gear Bracket and Gear Inspection


a. Position the gantry at:

L-mode 270° Lateral Max OUT

Torque
28 Nm

228 227

236

Torque 235
15 Nm
234

233

225 226 Torque


28 Nm

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b. Inspect gear bracket screws #225 through #228.


c. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Clearly mark the screw.

d. Inspect gear screws #233 through #236.


e. If the marks are not aligned:
• Clean previous markings.
• Check the screw at a torque of 12 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 15 Nm.

• Clearly mark the screw.

3. Proceed to Lateral Bearing Housing Screw Inspection.

6.3.14 Lateral Split Collar Screw Inspection


IMPORTANT
If the inspection fails, please mark this in the PM checklist.

NOTE
Using the inspection camera might be helpful for the inspection
1. Lateral #1 Split collar screw inspection
a. Move Lateral #1 in, to get visual access to the split collar screw marking.
b. Visually inspect the marking on the screw.

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If the mark is not aligned, refer to the 5725844-1EN NM600 Redundancy Device Installation
Instructions ITF for instructions on re-applying Loctite and torque the screw and verifying
correct collar installation.
2. For dual-detector systems: Lateral #2 Split collar screw inspection:
a. Move Lateral #2 in, to get visual access to the split collar screw marking.
b. Visually inspect the marking on the screw.

If the mark is not aligned, refer to the 5725844-1EN NM600 Redundancy Device Installation
Instructions ITF for instructions on re-applying Loctite and torque the screw and verifying
correct collar installation.

6.3.15 Lateral Bearing Housing Screw Inspection


IMPORTANT
If two or more screws on the bearing housing fail the inspection, replace the lateral lead
screw (see NM FRU Replacement Manual).
1. Lateral 1 Bearing Housing Inspection
Allen 237

238

239

Torque
28 Nm

a. Position the gantry at:


For dual-detector systems:

Vertical OUT Lateral movement to


High align to screws

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b. Inspect bearing housing screws #237 through #239.

NOTE
Use the inspection camera to inspect screw #239.
c. If the marks are not aligned:
• Clean previous markings.
• Screws #238 or #239, check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Screw #237:
• If the mark is not aligned, the screw status is Fail.
• Tighten with an Allen key.

• Clearly mark the screw.

IMPORTANT
If two or more screws fail the inspection, replace the lateral lead screw
(see NM FRU Replacement Manual).

2. For dual-detector systems: Lateral 2 Bearing Housing Inspection

Allen 241

Torque
28 Nm

242

243

Inspect bearing housing screws #241 through #243.

NOTE
Use the inspection camera to inspect screw #243.

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a. If the marks are not aligned:


• Clean previous markings.
• Screws #242 or #243:check the screw at a torque of 23 Nm.
• If the screw does not move before the wrench click, the screw is torqued and its
status is Pass.
• If the screw moves before the wrench click, the screw status is Fail.
Torque the failed screw to 28 Nm.

• Screw #241:
• If the mark is not aligned, the screw status is Fail.
• Tighten with an Allen key.

• Clearly mark the screw.

IMPORTANT
If two or more screws fail the inspection, replace the lateral lead screw
(see NM FRU Replacement Manual).

3. Proceed to Lateral Blade to Linear Bearing Screw Inspection.

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6.3.16 Lateral Blade to Linear Bearing Screw Inspection


NOTE
This procedure requires an inspection camera to inspect the marking on the blade screws.
It is important to follow the instructions in Inspection Camera Inspection Instructions for
effective inspection.

Figure 5 Lateral Blades to Linear Bearing Screws Orientation

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1. Lateral D1 Blade Screw Inspection

DETECTOR 1

a. Position the gantry at:

H-mode 0° Radial max OUT

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b. Using the inspection camera, inspect screws #277 through #284 and #285 through #292.

IMPORTANT
If any screw fails the inspection, contact the Field Leadership team.
2. For dual-detector systems: Lateral D2 Blade Screw Inspection

DETECTOR 2

a. Position the gantry at:

H-mode 180° Radial max OUT

b. Using the inspection camera, inspect screws #293 through #300 and #301 through #308.

IMPORTANT
If any screw fails the inspection, contact the Field Leadership team.
3. Proceed to 6.4 Detector Screws Inspection - Rotor A Without Redundancy Mechanism on page 114.

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6.4 Detector Screws Inspection - Rotor A Without


Redundancy Mechanism
This section is applicable only for Model A rotors where the redundancy mechanism was NOT installed.
For correct rotor and redundancy identification, see 1.5 Rotor Identification on page 5.

DANGER

ESSENTIAL TO SAFETY
It is essential to safety to correctly identify the rotor model as specified in
1.5 Rotor Identification on page 5 before proceeding.
* For Rotor A systems WITHOUT the redundancy mechanism, follow the
procedures in this chapter.
* For Rotor B and for Rotor A systems WITH the redundancy mechanism,
follow the procedures in Chapter 7 Safety Components Check on page 125.
Follow the general screw inspection guidelines in:
• General Safety
• 6.2 Screws Inspection, Torquing and Marking on page 59

1. Examine the NM left stator cover. If the Detector Screws label is adhered to the system. remove this
label.

IMPORTANT
Make sure you remove the Detector Screws label (P/N 5797189-EN) and not the FRU
Replacement Data label (P/N 5796428-EN).
2. Mount decoy collimators on the system.
3. Remove the detector upper cover (see NM FRU Replacement Manual).
4. Remove the diffuser as follows:
a. Depending on the detector you are inspecting, position the gantry at:

Detector 1: H-mode 0° Radial Max IN

Detector 2: H-mode 180° Radial Max IN

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b. Remove the diffuser (2 screws (A), using a Phillips No. 1 screwdriver).

c. Place the diffuser in a safe location to prevent damage and keep the screws for remounting.

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5. Inspect the 4 × M10 screws attaching the detector to the swivel gear in both detectors:
DETECTOR 1 400 401 402 403

Torque
55 Nm

408 409 410 411


DETECTOR 2

Torque
55 Nm

• Detector 1: Screws #400 through #403


• For dual-detector systems: Detector 2: Screws #408 through #411

NOTE
You may need to open some of the tie wraps securing the retractor in order
to gain access to the screws.

6. If the marks are NOT aligned:


a. Clear previous markings.
b.
DANGER

ESSENTIAL TO SAFETY
Correct identification of the detector screw type is essential for
safety.
Identify the screw:
• Screw type A:

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• Socket head with serrated flange


• No washer under the flange
• The number 100 is engraved on the screw face.

• Screw type B:

• Socket head cap screw


• NordLock washer under the screw head
• The number 12.9 is engraved on the screw face.

c. Check the screw at a torque of:


• Screw type A: 45 Nm
• Screw type B: 48 Nm

d. If the screw does not move before the wrench click, the screw is torqued and its status is
Pass. Proceed to Step 8 on page 118.
e. If the screw moves before the wrench click, the screw status is Fail.
Proceed to Step 7 on page 117.

DANGER

DETECTOR DISLODGE HAZARD


To prevent possible life-threatening injury from a detector becoming
dislodged and falling, NEVER disassemble more than one screw at a
time from the gear-tub assembly.
7. If the screw status is Fail:
a. For Screw type A:
• Remove the screw.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.
• Reinstall the screw and tighten to a torque of 55Nm.

b. For Screw type B:


• Remove the screw and washer. Make sure that no washer remains in the screw hole.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.

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• Reinstall the screw with the Nordlock washer and tighten to a torque of 60Nm.

c. Mark the screw with a thin slippage line.


d. Repeat for all failed screws.

IMPORTANT
If any screw is missing or cannot be torqued, contact the Field Leadership
team.
8. Remove the detector covers as follows:

NOTE
For all removed covers:
• Keep all screws and washers for remounting.
• Place the covers in a safe location so that they will not be damaged.

a. Position the gantry at:

H-mode 270° Radial max OUT

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b. Remove the detector rear covers, moving the swivel and radial to reach all 4 screws (B)(C)(D)(E)
(use Allen 2.5 mm and Allen 2 mm).

IMPORTANT
While removing the rear covers, take care not to damage the SLS card opto-
coupler (visible through the bore from the rear of the gantry).
c. Position the gantry at:

H-mode 270° Radial max OUT

d. Open the cross-bar using the gantry handler on the console.


e. Remove the cross-bar two rear covers:
• Upper cover: 3 Phillips screws (F)(G)(H)
• Lower cover: 2 Phillips screws (I)(J)

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f. Remove the 8 Phillips screws (K)(L)(M) securing the lower swivel covers in place.
K

M L
NOTE
In order to access to the last screw on the U-shape swivel cover (M), rotate the
swivel all the way, so that the detector faces outwards.
g. Remove the cover.

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9. Inspect screws: #404 through #407 and , for dual-detector systems, #412 through #415.

407

DETECTOR 1 406

Torque
55 Nm

405

404

415

414

DETECTOR 2

Torque
55 Nm

413

412

10. If the marks are NOT aligned:


a. Clear previous markings.
b.
DANGER

ESSENTIAL TO SAFETY
Correct identification of the detector screw type is essential for
safety.
Identify the screw:
• Screw type A:

• Socket head with serrated flange


• No washer under the flange

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• The number 100 is engraved on the screw face.

• Screw type B:

• Socket head cap screw


• NordLock washer under the screw head
• The number 12.9 is engraved on the screw face.

c. Check the screw at a torque of:


• Screw type A: 45 Nm
• Screw type B: 48 Nm

d. If the screw does not move before the wrench click, the screw is torqued and its status is
Pass. Proceed to Step 12 on page 123.
e. If the screw moves before the wrench click, the screw status is Fail.
Proceed to Step 11 on page 122.

DANGER

DETECTOR DISLODGE HAZARD


To prevent possible life-threatening injury from a detector becoming
dislodged and falling, NEVER disassemble more than one screw at a
time from the gear-tub assembly.
11. If the screw status is Fail:
a. For Screw type A:
• Remove the screw.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.
• Reinstall the screw and tighten to a torque of 55Nm.

b. For Screw type B:


• Remove the screw and washer. Make sure that no washer remains in the screw hole.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.
• Reinstall the screw with the Nordlock washer and tighten to a torque of 60Nm.

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c. Mark the screw with a thin slippage line.


d. Repeat for all failed screws.

IMPORTANT
If any screw is missing or cannot be torqued, contact the Field Leadership team.
12. Reassemble the covers in reverse order.
13. Proceed to Screw Inspection Finalization.

6.5 Screw Inspection Finalization


1. If the CT gantry is in service position, move it back to clinical position.
2. If LOTO was performed, connect the gantry to the electricity supply and remove LOTO.
Power up the gantry: Turn on the main circuit breaker, then press the green Power ON button.
3. Perform startup tests and make sure test passes successfully.
4. Perform all axes extended initialization.
Pay attention to excessive or unusual noise or vibration.
5. Perform a Static & PHA acquisition.
6. Mount all removed covers.
7. Check cover alignment and check for any damage to covers.
8. Perform all axes extended initialization.
Pay attention to any abnormal noises or vibrations coming from covers.
9. Perform a TOMO acquisition.
10. Perform a DLQC acquisition.

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Chapter 7 Safety Components Check


This section is applicable only for
• Systems with Rotor B
• Systems with Rotor A where the redundancy mechanism WAS installed

For correct rotor and redundancy identification, see 1.5 Rotor Identification on page 5.

DANGER

ESSENTIAL TO SAFETY
It is essential to safety to correctly identify the rotor model as specified in
1.5 Rotor Identification on page 5 before proceeding.
* For Rotor B and Rotor A with the redundancy mechanism, perform the
Components Safety Check in this chapter.
* For Rotor A without the redundancy mechanism, perform the Screw
Inspection in Chapter 6 NM Rotor Screws Inspection (Rotor A Without
Redundancy Mechanism) on page 57 .

What NM Gan- Redundan- Screw Inspection Task Logic in ePM


System try Ro- cy Mecha-
Model? tor? nism?

D670 / Model A Yes or No If Model A with Redun- If Model A, but no Re- If Model B, then
D670CZT or B? dancy Mechanism (Facto- dundancy Mechanism perform the
ry or FMI) installed, then (Factory or FMI) -- then Screw Inspec-
perform the Screw In- do NOT do the Screw tion in this chap-
spection in this chapter. Inspection in this ter.
chapter. Perform the
Rotor Screws and De-
tector Screws Inspec-
tion in Chapter 6 NM
Rotor Screws Inspection
(Rotor A Without Re-
dundancy Mecha-
nism) on page 57.

850 / Model B NA Only Model B. perform the Components Screw Inspection in this chap-
860 / ter.
870 /
870CZT

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7.1 Screws Inspection, Torquing and Marking


7.1.1 General Inspection Instructions

IMPORTANT
Always perform the full inspection for all screws and complete the checklist for all
components, indicating any failed screws and corrective action performed.
If any screw fails, continue to inspect all screws.
If any screw fails the visual inspection (see 7.1.4 Screws Inspection, Pass/Fail Criteria and Corrective
Action on page 127):
1. Clean the screw from the previous marking.
2. If the screw can be accessed with a torque wrench, check the screw at the torque specified in the
procedure (80% of the tightening torque value specified for the screw).
• If the screw moves before the wrench click, the screw status is Fail.
• If the screw does not move before the wrench click, the screw status is Pass.

3. If the screw cannot be accessed with a torque wrench, the screw status is determined based on
visual inspection only.
4. If the screw has failed, torque/tighten the screw to the torque specified in the procedure.

NOTE
For Detector screws, follow the tightening instructions in the relevant procedure.

NOTE
A small number of screws must be tightened with an Allen key and not with a torque
wrench, due to limited access.
This is noted in the procedure for each such screw.
5. Mark the screw with a thin slippage line.
6. In the relevant Test Results, mark the component as Passed or Failed. If Failed, in the remarks,
note which screw was torqued/tightened/missing and state whether the screw is fixed or not; if not
fixed, specify the reason.

7.1.2 Marking Screws With a Slippage Line


Safety screws are marked after being tightened or torqued. The stripe should be a single straight and
clear line crossing the screw and the surface, so that it will indicate clearly if the screw has moved or
rotated A.

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NOTE
On rails, the mark should cross the embedded screw and the inner surface of the hole in
the rail B and not the rail itself.

7.1.3 Wired Screws


Wired screws have a metal wire running between two screws. This wire prevents the two screws from
coming loose.

• As long as the wire is intact the screws can be considered tightened and torqued regardless of
marking.
• If the wire is torn, inspect the screws per inspection criteria as any other non-wired screws.

7.1.4 Screws Inspection, Pass/Fail Criteria and Corrective Action

Descrip- Verification Result Corrections Status in Examples


tion checklist

Screw is N/A N/A Pass


wired

Mark is N/A N/A Pass


aligned

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(continued)
Descrip- Verification Result Corrections Status in Examples
tion checklist

Misaligned The screw can be The screw does • Remove previous Pass
or unclear accessed with a not move before marking
marks torque wrench. the wrench click. • Mark the screw (see
Check the screw 1.4.6.1 Screws Mark-
at 80% of the ing).
tightening torque
value specified for The screw moves • Remove previous Fail
the screw. before the wrench marking.
click. • Torque the screw to
the screws specific
value.
• Mark the screw (see
1.4.6.1 Screws Mark-
ing).

The screw cannot The screw torque • Remove previous Fail


be accessed with cannot be inspec- marking.
a torque wrench. ted. • Tighten the screw.
• Mark the screw (see
7.1.2 Marking Screws
With a Slippage
Line on page 126 ).

Missing NA Order the screw kit and re- Fail


Screw place the missing screw.
Torque the screw to the
screw specific torque.
Mark the screw (see
7.1.2 Marking Screws With
a Slippage Line on
page 126).

7.1.5 Using the Stubby Allen Key


In places where access is limited, use a stubby Allen key as illustrated below.

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On the radial blades, behind the motor, screws #97,101,121,125 (you may have to cut the cable ties and
insert the tool behind the cable bundle)
On the lateral blades, screws #137,139,144,146. Insert the stubby Allen key sideways, then turn it so
that it enters the embedded screw head.

7.2 Replaced FRUs Screw Inspection


Objective Check for any loose screws on critical components. For identification of the components to
be tested, refer to the instructions and workflow below.

Participants 1 field engineer

Preparation Familiarize yourself with the instructions in:


• 6.1 General Safety on page 58
• 6.2 Screws Inspection, Torquing and Marking on page 59

Tools See 1.4 Tools on page 2

This section describes screw inspection for specific components that is performed only if that specific
component was replaced during the previous year.
The FRU Replacement data label (if adhered below the NM left stator cover) will help to identify whether
screw inspection is required and on what component. The label is adhered and partially filled by the FE
who performed the FRU replacement.
The workflow differs depending on whether the system has Rotor A or Rotor B installed, see:
• 7.2.1 Inspection for systems with Rotor A on page 130
• 7.2.2 Inspection for systems with Rotor B on page 132

After following the relevant workflow, proceed to 7.2.3 After successfully completing the inspection on
page 133

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7.2.1 Inspection for systems with Rotor A

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NOTE
If any other information is specified in the label that is not covered in the table below,
perform the Screw Inspection for all components specified in the table, for all four axes
(Radial 1 & 2 and Lateral 1 & 2).

Table 3 Rotor A With Redundancy Mechanism - Replaced FRUs Screw Inspection

Case FRU P/N Axes Component to inspect (see Chapter 6 NM Rotor Screws Inspection
(Rotor A Without Redundancy Mechanism) on page 57 for compo-
nents details)

1 5824130 or Radial 1 Radial 1 Gearbox to Gear Bracket Screws (4 screws)


5724045

2 5824129 or Radial 2 Radial 2 Gearbox to Gear Bracket Screws (4 screws)


5724044

3 5824129 or Lateral 1 Lateral 1 Gearbox to Gear Bracket Screws (4 screws)


5724044

4 5824130 or Lateral 2 Lateral 2 Gearbox to Gear Bracket Screws (4 screws)


5724045

5 5824132 or Radial 1 or • Relevant Radial Gearbox to Gear Bracket Screws (4 screws)


5731099 Radial 2 • Relevant Radial Gear Bracket to Rotor Screws (4 screws)
• Relevant Radial Ball Nut Screws (6 screws)
• Relevant Radial Ball Nut Housing (4 screws)
• Relevant Radial Bearing Housing Screws (4 screws)

6 5824131 or Lateral 1 or • Relevant Lateral Gearbox to Gear Bracket Screws (4 screws)


5731098 Lateral 2 • Relevant Lateral Gear Bracket to the cart Screws (4 screws)
• Relevant Lateral Ball Nut Screws (6 screws)
• Relevant Lateral Ball Nut Housing Screws (3 screws)
• Relevant Lateral Bearing Housing Screws (4 screws)

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7.2.2 Inspection for systems with Rotor B

NOTE
If any other information is specified in the label that is not covered in the table below,
perform the Screw Inspection for all components specified in the table, for all four axes
(Radial 1 & 2 and Lateral 1 & 2).

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Table 4 Rotor B Replaced FRUs Screw Inspection

Case FRU P/N Axes Component to inspect (see Chapter 6 NM Rotor Screws Inspection
(Rotor A Without Redundancy Mechanism) on page 57 for compo-
nents details)

1 5792103 Radial 1 Radial 1 Gearbox to Structure Screws (4 screws)

2 5792102 Radial 2 Radial 2 Gearbox to Structure Screws (4 screws)

3 5792102 Lateral 1 Lateral 1 Gearbox to Structure Screws (7 screws)

4 5792103 Lateral 2 Lateral 2 Gearbox to Structure Screws (7 screws)

5 5792105 Radial 1 or • Relevant Radial Gearbox-to-Structure screws (4 screws)


Radial 2 • Ball nut screws (6 screws)

6 5792104 Lateral 1 or • Relevant Radial Gearbox-to-Structure screws (4 screws)


Lateral 2 • Ball nut screws (6 screws)

7.2.3 After successfully completing the inspection


1. Fill in the ePM report with the results
2. Complete the empty fields on the FRU Replacement Data Label (only when the inspection has
passed)

If the inspection fails:


1. In the ePM report, indicate which screws failed.
2. Retorque the failed screw to the specified torque value and mark the screw.
3. Do not complete the empty fields on the FRU Replacement Data Label. This will determine that the
inspection must be repeated in the following year.

If inspection is not required because:


(a) the label does not exist, indicating that no part was replaced
or
(b) All label fields are filled, indicting that the inspection was passed during the year following
replacement of the FRU):
Then in the ePM report, indicate that this PM task is N/A.

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7.3 Detector Screws Inspection - Rotor B and Rotor


A With Redundancy Mechanism
IMPORTANT
This section is applicable only for systems with Rotor B or Rotor A with the Redundancy
mechanism. For correct rotor identification, see 1.5 Rotor Identification on page 5.

DANGER

ESSENTIAL TO SAFETY
It is essential to safety to correctly identify the rotor model and/or
redundancy mechanism as specified in 1.5 Rotor Identification on page 5
before proceeding.
* For Rotor B and for systems WITH the redundancy mechanism, follow the
procedures in this section.
* For Rotor A systems WITHOUT the redundancy mechanism, follow the
procedures in Chapter 6 NM Rotor Screws Inspection (Rotor A Without
Redundancy Mechanism) on page 57.
Follow the general screw inspection guidelines in:
• 6.1 General Safety on page 58
• 6.2 Screws Inspection, Torquing and Marking on page 59

Procedure:
1. Examine the NM left stator cover. If the Detector Screws label is adhered to the system. remove this
label.

IMPORTANT
Make sure you remove the Detector Screws label (P/N 5797189-EN) and not the FRU
Replacement Data label (P/N 5796428-EN).
2. Mount decoy collimators on the system.
3. Remove the detector upper cover (see NM FRU Replacement Manual).
4. Remove the diffuser as follows:

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a. Depending on the detector you are inspecting, position the gantry at:

Detector 1: H-mode 0° Radial Max IN

Detector 2: H-mode 180° Radial Max IN

b. Remove the diffuser (2 screws (A), using a Phillips No. 1 screwdriver).

c. Place the diffuser in a safe location to prevent damage and keep the screws for remounting.

NaI Systems CZT systems

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5. Inspect the 4 × M10 screws attaching the detector to the swivel gear on both detectors:
DETECTOR 1 400 401 402 403

408 409 410 411


DETECTOR 2

• Detector 1: Screws #400 through #403


• For dual-detector systems: Detector 2: Screws #408 through #411

NOTE
You may need to open some of the tie wraps securing the retractor in order
to gain access to the screws.

6. If the marks are NOT aligned:


a. Clear previous markings.
b.
DANGER

ESSENTIAL TO SAFETY
Correct identification of the detector screw type is essential for
safety.

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Identify the screw:


• Screw type A:

• Socket head with serrated flange


• No washer under the flange
• The number 100 is engraved on the screw face.

• Screw type B:

• Socket head cap screw


• NordLock washer under the screw head
• The number 12.9 is engraved on the screw face.

c. Check the screw at a torque of:


• Screw type A: 45 Nm
• Screw type B: 48 Nm

d. If the screw does not move before the wrench click, the screw is torqued and its status is
Pass. Proceed to Step 8 on page 139.
e. If the screw moves before the wrench click, the screw status is Fail.
Proceed to Step 7 on page 137.

DANGER

DETECTOR DISLODGE HAZARD


To prevent possible life-threatening injury from a detector becoming
dislodged and falling, NEVER disassemble more than one screw at a
time from the gear-tub assembly.
7. If the screw status is Fail:
a. For Screw type A:
• Remove the screw.
• Clean the screw from Loctite residue.

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• Apply Loctite 243 on the screw thread.


• Reinstall the screw and tighten to a torque of 55Nm.

b. For Screw type B:


• Remove the screw and washer. Make sure that no washer remains in the screw hole.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.
• Reinstall the screw with the Nordlock washer and tighten to a torque of 60Nm.

c. Mark the screw with a thin slippage line.


d. Repeat for all failed screws.

IMPORTANT
If any screw is missing or cannot be torqued, contact the Field Leadership
team.

DANGER

ESSENTIAL TO SAFETY
It is essential to safety to correctly identify the rotor model as specified
in 1.5 Rotor Identification on page 5 before proceeding.
* For Rotor A systems WITHOUT the redundancy mechanism, perform
the Rotor Screw Inspection in Chapter 6 NM Rotor Screws Inspection
(Rotor A Without Redundancy Mechanism) on page 57.
* For Rotor B and for Rotor A systems WITH the redundancy
mechanism, follow the procedures in Chapter 7 Safety Components
Check on page 125.

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8. Remove the detector covers as follows:

NOTE
For all removed covers:
• Keep all screws and washers for remounting.
• Place the covers in a safe location so that they will not be damaged.

a. Position the gantry at:

H-mode 270° Radial max OUT

b. Remove the detector rear covers, moving the swivel and radial to reach all 4 screws (B)(C)(D)(E)
(use Allen 2.5 mm and Allen 2 mm).

IMPORTANT
While removing the rear covers, take care not to damage the SLS card opto-
coupler (visible through the bore from the rear of the gantry).
c. Position the gantry at:

H-mode 270° Radial max OUT

d. Open the cross-bar using the gantry handler on the console.

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e. Remove the cross-bar two rear covers:


• Upper cover: 3 Phillips screws (F)(G)(H)
• Lower cover: 2 Phillips screws (I)(J)

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f. Remove the 8 Phillips screws (K)(L)(M) securing the lower swivel covers in place.
K

M L
NOTE
In order to access to the last screw on the U-shape swivel cover (M), rotate the
swivel all the way, so that the detector faces outwards.
g. Remove the cover.

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9. Inspect screws: #404 through #407 and , for dual-detector systems, #412 through #415.

407

DETECTOR 1 406

405

404

415

414

DETECTOR 2

413

412

10. If the marks are NOT aligned:


a. Clear previous markings.
b.
DANGER

ESSENTIAL TO SAFETY
Correct identification of the detector screw type is essential for
safety.
Identify the screw:
• Screw type A:

• Socket head with serrated flange


• No washer under the flange

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• The number 100 is engraved on the screw face.

• Screw type B:

• Socket head cap screw


• NordLock washer under the screw head
• The number 12.9 is engraved on the screw face.

c. Check the screw at a torque of:


• Screw type A: 45 Nm
• Screw type B: 48 Nm

d. If the screw does not move before the wrench click, the screw is torqued and its status is Pass.
Mark the screw with a thin slippage line and proceed to Step 12 on page 144.
e. If the screw moves before the wrench click, the screw status is Fail. Indicate in the ePM
checklist which screws failed and proceed to Step 11 on page 143.

DANGER

DETECTOR DISLODGE HAZARD


To prevent possible life-threatening injury from a detector becoming
dislodged and falling, NEVER disassemble more than one screw at a
time from the gear-tub assembly.
11. If the screw status is Fail:
a. For Screw type A:
• Remove the screw.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.
• Reinstall the screw and tighten to a torque of 55Nm.

b. For Screw type B:


• Remove the screw and washer. Make sure that no washer remains in the screw hole.
• Clean the screw from Loctite residue.
• Apply Loctite 243 on the screw thread.
• Reinstall the screw with the Nordlock washer and tighten to a torque of 60Nm.

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c. Mark the screw with a thin slippage line.


d. Repeat for all failed screws.

IMPORTANT
If any screw is missing or cannot be torqued, contact the Field Leadership
team.

DANGER

ESSENTIAL TO SAFETY
It is essential to safety to correctly identify the rotor model as specified
in 1.5 Rotor Identification on page 5 before proceeding.
* For Rotor A systems WITHOUT the redundancy mechanism, perform
the Rotor Screw Inspection in Chapter 6 NM Rotor Screws Inspection
(Rotor A Without Redundancy Mechanism) on page 57.
* For Rotor B and for Rotor A systems WITH the redundancy
mechanism, follow the procedures in this section.
12. Reassemble the covers in reverse order.
13. Proceed to Screw Inspection Finalization.

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7.4 Finalization
1. If the CT gantry is in service position, move it back to clinical position.
2. If LOTO was performed, connect the gantry to the electricity supply and remove LOTO.
Power up the gantry: Turn on the main circuit breaker, then press the green Power ON button.
3. Perform startup tests and make sure test passes successfully.
4. Perform all axes extended initialization.
Pay attention to excessive or unusual noise or vibration.
5. Perform a Static & PHA acquisition.
6. Mount all removed covers.
7. Check cover alignment and check for any damage to covers.
8. Perform all axes extended initialization.
Pay attention to any abnormal noises or vibrations coming from covers.
9. Perform a TOMO acquisition.
10. Perform a DLQC acquisition.

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Collimator Exchange and Identification Check

Chapter 8 Collimator Exchange and


Identification
Objective To reduce the likelihood of equipment or component failure, and prevent problems which
may be hazardous to the patient or operator.

Participants 1 person

Preparation N/A

Tools FE standard tool kit

8.1 Decoy Collimators Inspection


Perform this test for all decoy collimators.

CAUTION

DAMAGE TO EQUIPMENT
Do not perform this check using a tool. Accidentally over-tightening the
screws can break the threads.
1. For each decoy edge bar, manually verify that the handles on the front bracket are tightly fastened
and there are no missing screws.
Verify that the handle does not move in relation to the bar to which it is attached. If the handle
moves even slightly, or a screw is loose or missing, the entire decoy edge bar must be replaced.

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2. Examine all edge bar screws.


Do not tighten loose screws. If a screw is loose or missing, the entire decoy edge bar must be
replaced.

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8.2 Cart and Collimators Inspection


Perform this procedure for each collimator set:
1. Check the wheels for breakage and wear and tear. Replace damaged parts if necessary.
2. Check the functionality of the front and rear cart latches:

a. Verify that when the locking pedal (A) is in the released position, the front latches (B) (closer
to the gantry during collimator exchange) prevent the collimator from moving out of the rail.
b. Press down the rear latches (C) (closer to the collimator cart transport handle), then release
them. Once released, check that the latches return to their initial position, and that they lock
the collimators in place on the cart.
C

3. Move the table to slanted position for collimator exchange and clean the hole in the floor plate (use
a vacuum cleaner and screwdriver to make sure the hole is cleaned thoroughly).
4. Clean the table center puck and make sure it is not damaged.
5. Perform collimator exchange and verify that:
a. Each collimator can be loaded and unloaded without applying excessive force or generating
errors.

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b. The system recognizes the collimator type (you can activate a Static acquisition protocol and
view the reported collimator IDs).
c. When the collimator cart is in position, the floor locking pin (D) is inserted into the correct hole
in the floor plate.

d. Once the cart is locked in position, the cart-in-place pin on the detector (E) is pressed.

IMPORTANT
If any of the above checks fails, adjust the collimator cart as described in the
Installation Manual.

NOTE
It is recommended to read 6.2 Screws Inspection, Torquing and Marking on
page 59 and before performing the next steps.
6. Check the screws on the lower rails of the collimator cart as follows:
a. Visually inspect all screws. Verify that all screws are marked and that the mark is aligned.
If the visual inspection fails, check the screw at a torque of 6.4 Nm as follows:
• If the screw does not move before the torque wrench click, the screw is torqued properly.
Mark the screw for future inspections.
• If the screw moves before the wrench click, tighten the screw to a torque of 8 Nm and
mark it for future inspections.

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b. Only if any of the screws on the lower rails was loose (i.e. required re-torque), perform step 6.a
for the upper rails as well.
7. Visually check the collimator cart wheel height adjustment M10 nuts.
Verify that all nuts are marked and that the mark is aligned.
If the visual inspection fails, check the nuts at a torque of 16 Nm as follows:

G J

H I

• If the nut does not move before the torque wrench click, the nut is torqued properly. Mark the
nut for future inspections.
• If any of the nuts moves before the wrench click, tighten them as follows:

a. Height adjustment nut (F):


Tighten the nut to a torque of 20 Nm and mark for future inspection.
b. Side nuts (G)(H):
• First tighten the set screw (J)(I) to a torque of 20 Nm
• Then tighten the nut to a torque of 20 Nm
• Mark the nut for future inspections.

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8. Without pressing the collimator cart pedal down, measure the distance from the floor to the
locking pin and verify that the distance is between 5-6 mm (K).

If the distance is not within this range:


a. Use a small key to open (CW) the securing nut (L) between the pin and the base of the cart.
b. Adjust the pin height until the distance between the pin and the floor is between 5-6 mm.
• Turn CW to extend the pin length
• Turn CCW to shorten the pin length

c. Hand-tighten (CCW) the securing nut against the base collimator cart base.

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9. Inspect the front collimator guide pins screws (N) (O) on both detectors:

10. If any of the pins securing screws marks are not aligned, torque the screw:
• Clean previous markings.
• Torque to 6 Nm (M5 screws).
• Clearly mark the screw.

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11. Inspect the circlip (P) at the rear of the collimator pin on both detectors and verify that:

• It is not damaged/missing
• It holds the pin in place

12. If the circlip is damaged, missing or does not hold the pin securely:
• Replace the securing ring.
• In the inspection checklist, mark this item as Failed and in the comments note which circlip
had to be replaced.

IMPORTANT
If a circlip is missing, contact the Field Leadership team.

8.3 Collimators Gas Sealing Kit Inspection


If a gas sealing kit is applied on the collimators:
1. Inspect the teflon sealing stripes attached to upper/lower core edges of the collimators.
2. If one or more seals have started to peel, inspect all sealing kits components and:
a. Order a new sealing kit.
b. Remove the damaged/deteriorated parts.
c. Clean any residue and debris.
d. Apply the corresponding parts from the new kit.

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Patient Table Maintenance

Chapter 9 Patient Table Maintenance

9.1 Mattress Inspection and Cleaning


Check that the mattress is clean and not torn.

9.2 Table Accessories Inspection


Visually inspect the table accessories (for example head holder, pallet extender, straps. etc.) for any
cracks, sharp edges or wear, and replace if necessary.

9.3 Preparatory Steps


Remove system covers as described in the NM FRU Replacement Manual.

9.4 Timing Belts and Pulleys Inspection


See the NM FRU Replacement Manual for more information.
1. Check for fraying or other damage.
2. Check tension (if details are needed, see NM FRU Replacement Manual).
3. Verify that motion is smooth and there are no unusual noises.
4. Verify that the belt rollers roll and the belt does not slide over the rollers.

9.5 Pallet Inspection


1. Push the patient table pallet towards the gantry by activating the clutch handle.
2. Visually inspect the bottom of the pallet for cracks.
If there are any signs of wear, the pallet should be replaced.

9.6 Table Covers Inspection & Cleaning


Visually inspect the table covers.
If wear is visible, replace if necessary and verify alignment.
Check that the covers are clean.

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9.7 Wheel Checks


1. Inspect all wheels by moving the table to the slanted position and verifying that the wheels roll
smoothly and do not drag/slide.
2. Verify that the wheels have no flat spots.

9.8 Interactive Ruler Test


1. Activate WB planar scan (via Service Protocol).
2. On the Pscope, the scan start point is highlighted in yellow.
3. Press on interactive ruler button near table clutch to set a new scan start point. If pressed value is
outside the limits an appropriate message appears on the gantry display.
4. If presses values is within limits the scan start point should be updated to the value pressed on the
ruler and no longer yellow highlighted. The scan end point will now be highlighted yellow.
5. Press the interactive ruler button near front side of the table (to set new scan end point). If button
pressed is outside the limits an appropriate message will appear on the gantry display.
6. If presses values is within limits the scan end point should be updated to the value pressed on the
ruler and no longer yellow highlighted. The scan start point will now be yellow highlighted.
7. Repeat steps 3 to 6 in that order while each time pressing different buttons.

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Patient Table Greasing

Chapter 10 Patient Table Greasing


Perform the patient table greasing procedure as detailed in the latest version of 5501009-1EN NM600
Greasing Procedure ITF.

NOTE
This procedure has to be performed once every two years. Confirm that gantry greasing
was performed in the previous year before skipping this chapter.

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NM Acquisition Console Maintenance

Chapter 11 NM Acquisition Console


Maintenance

11.1 Housekeeping
1. Use a vacuum cleaner to clean the dust from the back fan externally.

NOTE
There is no need to remove computer covers.
2. Look for scratches on the LCD panel of the monitor screen.
3. Dust the keyboard.
4. Verify mouse and keyboard functionality.
5. Review error logs.
6. Clear old backup and log files.

11.2 Disk Cleanup


Perform QC archiving, study transfer and check disk space.

11.3 NM Application Version Check


1. Login in the NM host as service user.
2. Under System Setup > Configuration tab, select System Configuration > System Configuration.
3. In the Admin tab, examine the SW version.

4. If the software version is as follows, the check has passed:


• 1.003.089.0 or higher

If the installed software version is lower than this version, the check has failed.
Schedule a service corrective visit to update the NM Application software.

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NM Image Quality Checks

Chapter 12 NM Image Quality Checks


The procedures in this section are detailed in the Quality Control Guide.

Objective To reduce the likelihood of equipment or component failure, and prevent problems which
may be hazardous to the patient or operator.

Participants 1 person

12.1 Site QC Records


Review the site QC records for NM and CT systems.

12.2 Image Quality Flood


1. Perform image quality flood using the Daily QC protocol.
2. Assess with Image Quality Report.
3. If out of specification, perform Periodic Retuning (see Quality Control Guide).

12.3 870CZT & D670CZT – Periodic QC


1. Perform a periodic QC using a Co57 or Tc99m flood source.
2. Ensure the results pass and a system backup file is saved as part of the wizard.
3. If the periodic QC fails, proceed to creating a new uniformity map.

12.4 COR Test


1. Follow the Center of Rotation (COR) Test as described in the Quality Control Guide for each set of
collimators used for tomographic studies.
a. Perform H-Mode COR test.
b. Process H-Mode COR data.
c. For dual-detector systems: Perform L-Mode COR test.
d. For dual-detector systems: Process L-Mode COR data.
2. Assess with the C.O.R. QC protocol.
3. If out of specification (red), perform Chapter 5 of the Calibrations, Map Creation, & System Tests
Manual.

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12.5 NM Daily QC (DLQC)


If 12.2 Image Quality Flood on page 161 was not performed, perform NM DLQC to verify that the system
is functioning correctly.
If the Daily QC fails – proceed to perform Periodic QC (see the Quality Control Guide for more
information).

12.6 NM & CT Registration Test (VQC)


Follow the test procedures as described in the Quality Control Guide.
1. Perform X-Ray to NM Registration Test.
2. Process the VQC data.
3. Assess the X-Ray to NM Registration in QC.
4. If out of specification, perform the VQC calibrations as described in the VQC section in the
Calibration manual.

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CT Checks

Chapter 13 CT Checks for 870, 860, 850 &


D670
Perform the planned maintenance procedures for the CT in accordance with the Planned Maintenance
documentation and schedule for the relevant CT sub-system.

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PM Finalization

Chapter 14 PM Finalization

14.1 Cover Assembly and Axes Motion Checks


1. If CT was moved to Service position, move the CT back to Clinical Position.
See details in the NM FRU Replacement Manual.
2. Check the system covers for scratches and/or signs of friction. If found, identify the cause.
If damage was caused by friction with system moving parts (rotor, detector, patient table, boom),
make sure when assembling the covers to adjust them in order to prevent such friction.
Use a small brush and appropriate paint where possible, to correct the scratches/signs of friction.
3. Assemble all removed covers and check that all covers are aligned.
See details in the NM FRU Replacement Manual.
4. Check motion of all axes and make sure that there are no collisions or abnormal noises.
Re-align covers if required.

14.2 Check CT Functionality


Perform Warm-up, Fastcal and a Hybrid test scan.

14.3 NM Calibration & Configuration Backup


1. Select System Utilities > Maintenance tab and double-click Backup procedure.
2. Click [Backup] to backup the system configuration and calibration files.

14.4 PM Checklist Finalization


1. Complete the PM checklist; see 16.1 Planned Maintenance Test Results and Checklist on page 169
as well as complete the ePDM checklist (can be downloaded from CDL).

NOTE
If a digital PM checklist is available, complete it as well.

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PM Finalization

14.5 System Information and Current State


Recording
In the Remarks column of the 16.1 Planned Maintenance Test Results and Checklist on page 169, record
the following values:
1. If the site uses the advanced service features, record these values from the Instrument Panel:
• HD1 (& HD2 for dual-detector systems) High voltages
• HD1 (& HD2 for dual-detector systems) Head temperatures
• HD1 (& HD2 for dual-detector systems) LVPS current voltages
• 870CZT/D670CZT Only:
• HD1 & HD2 Fans voltages
• HD1 & HD2 Fans currents
• HD1 & HD2 Modules average temperatures
• HD1 & HD2 Total # of Bad Pixels (available in the DLQC report)

2. If the site does not use the advanced service features, access the Activity Log and record the
values for these parameters:
• Detector 1 HVPS voltage
• Detector 2 HVPS voltage (dual-detector systems only)

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Procedures Performed by the Operator

Chapter 15 Procedures Performed by the


Operator
IMPORTANT
This section provides the list of procedures that are routinely performed by the operator.
Refer to the Quality Control Guide for procedures and full details.

Table 5 Recommended Quality Control, Functionality and Maintenance Schedule

Quality Control Procedure Daily Weekly Other

NM Daily Quality Control ✓

Periodic Re-tuning Perform if NM Daily QC is close to the


failure limit or when recommended by
the re-tuning mechanism

X-ray Tube Warmup ✓* 1

CT Air Calibration (FastCal) ✓

Center of Rotation (COR) Test ✓

System Interlock Tests, including: ✓


• E-stop Buttons Test
• Emergency OFF Button Test

Video Display Test ✓

Archive and clean problem report files by using Archive and Clean ✓
Problem Reports from within the Maintenance tab.

Optional NM Performance tests, including: ✓* 2


• NM Uniformity Test

X-ray to NM Registration Test (QC) Quarterly

Maintenance (see System Description and Safety Manual for Oper- ✓


ators for instructions)

*1 According to local quality control policy and regulations


*2 According to local quality control policy and regulations

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Planned Maintenance – Test Results and Checklist

Chapter 16 Planned Maintenance –


Test Results and Checklist

16.1 Planned Maintenance


Test Results and Checklist
Country: Site Manager:

Site: FE Name and


SSO:

System ID: Date:

Customer Name:

Table 6 Tools Used

Description Serial Number Bar Code Cal. Due Date

1.

2.

3.

4.

5.

6.

7.

8.

PM Procedure Pass/ Recorded Signature Remarks


Fail/Not Values
Applicable (optional)
✓/x/–

Chapter 3 System Safety Checks on page 15

3.1 Warning and Regulatory Labels Check on page 15 □

Obstruction Free Area Marked (yellow tape) □

Emergency Buttons Tests □

--3.2.1 System Emergency OFF Button Test on page 15 □

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(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

--3.2.2 Emergency STOP Buttons Test on page 16 □

3.3 Pressure Sensitive Device Functionality Test on □


page 16

3.4 Motion Stopping Mechanisms on page 19 □


(<ENABLE> Lever, Clutch Release Handle, Table Pedal
Release)

3.5 Emergency Egress Checks on page 20 □

3.6 Body Contour and Profile Sensor Tests on page 23 □

3.7 Infant Scan Support Tests on page 30 □

Chapter 4 NM & CT Gantry Maintenance on page 35

4.1.1 870CZT/D670CZT Capture Baseline System Sta- □


tus on page 36

4.1 Preparatory Steps on page 35 □

Collimator Cart and Table Floor Plate Anchors □

4.3 Gantry Vibrations and Noise During Motion on □


page 36

Gear Leakage Checks □

--4.4 Rotor Gear Leakage Check on page 36 □

--4.5 Stator Gear Leakage Check on page 37 □

4.6 Gear Backlash Checks on page 37 □

4.7 Stator Screws Inspection - Rotor A on page 46 □

4.8 Check Tightness of Boom and Other NM Screws on □


page 48

4.9 Secure Cable Connectors and Check for Wear on □


page 48

4.11 Check the CT Gantry Service Transporter & Ca- □


bles on page 50

4.9.1 Check Ground Cable Terminals on page 48 □

4.10 System Cooling Maintenance on page 49 □

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(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

4.12 Check the RCU Switches and Holder on the □


Boom on page 53

4.13 Check the Gantry Display on page 53 □

4.14 Check the ON/OFF Panel on page 53 □

4.10.2 Clean the CZT Cooling Components – 870CZT/ □


D670CZT on page 49

Check the System Covers □

Chapter 5 NM Gantry Greasing on page 55 (once every two years)

Rotation Axis – Gear Train Greasing □

Radial Axes Greasing □

Lateral Axes Greasing □

Swivel Axes Greasing □

Crossbar Axes Greasing □

Telescope Support Greasing □

Chapter 6 NM Rotor Screws Inspection (Rotor A Without Redundancy Mechanism) on page 57


• Only relevant for Rotor A systems where the redundancy hardware mechanism is not installed, see Identi-
fying the Rotor A Redundancy Mechanism For systems with Rotor B or Rotor A with redundancy, perform
7.3 Detector Screws Inspection - Rotor B and Rotor A With Redundancy Mechanism on page 134
• Not required for Systems with Rotor B

6.3 Screws Inspection Procedures on page 62

-6.3.2 Radial Rail Screw Inspection on page 64 – Rail A □

-6.3.2 Radial Rail Screw Inspection on page 64 – Rail B □

-6.3.3 Radial Blade Inspection on page 68– Radial Rail □


A D1 Blade

-6.3.3 Radial Blade Inspection on page 68 – Radial Rail □


B D1 Blade

-6.3.3 Radial Blade Inspection on page 68 – Radial Rail □


A D2 Blade

-6.3.3 Radial Blade Inspection on page 68 – Radial Rail □


B D2 Blade

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Planned Maintenance – Test Results and Checklist

(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

-6.3.4 Radial Ball Nut Housing Screw Inspection on □


page 73 – Radial 1

-6.3.4 Radial Ball Nut Housing Screw Inspection on □


page 73 – Radial 2

-6.3.5 Radial Ball Nut Screw Inspection on page 76 – □


Radial 1

-6.3.5 Radial Ball Nut Screw Inspection on page 76 – □


Radial 2

-6.3.6 Radial Gear Bracket and Gear Screw Inspec- □


tion on page 78 – Radial 1 Gear Bracket

-6.3.6 Radial Gear Bracket and Gear Screw Inspec- □


tion on page 78 – Radial 1 Gear

-6.3.6 Radial Gear Bracket and Gear Screw Inspec- □


tion on page 78 – Radial 2 Gear Bracket

-6.3.6 Radial Gear Bracket and Gear Screw Inspec- □


tion on page 78 – Radial 2 Gear

-6.3.7 Radial Split Collar Screw Inspection on page 80 – □


Radial 1

-6.3.7 Radial Split Collar Screw Inspection on page 80 – □


Radial 2

-6.3.8 Radial Bearing Housing Screw Inspection on □


page 81 – Radial 1

-6.3.8 Radial Bearing Housing Screw Inspection on □


page 81 – Radial 2

-6.3.9 Radial Blade to Linear Bearing Screw Inspec- □


tion on page 84 – Radial A D2 Blade-to-Bearing

-6.3.9 Radial Blade to Linear Bearing Screw Inspec- □


tion on page 84 – Radial B D2 Blade-to-Bearing

-6.3.9 Radial Blade to Linear Bearing Screw Inspec- □


tion on page 84 – Radial A D1 Blade-to-Bearing

-6.3.9 Radial Blade to Linear Bearing Screw Inspec- □


tion on page 84 – Radial B D1 Blade-to-Bearing

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Planned Maintenance – Test Results and Checklist

(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

-6.3.10 Lateral Rail Screw Inspection on page 91 – Lat- □


eral Inner Rail D1

-6.3.10 Lateral Rail Screw Inspection on page 91 – Lat- □


eral Outer Rail D2

-6.3.10 Lateral Rail Screw Inspection on page 91 – Lat- □


eral Inner Rail D2

-6.3.10 Lateral Rail Screw Inspection on page 91 – Lat- □


eral Outer Rail D1

-6.3.11 Lateral Blade Inspection on page 98 – Lateral □


Blade D1 Inner

-6.3.11 Lateral Blade Inspection on page 98 – Lateral □


Blade D1 Outer

-6.3.11 Lateral Blade Inspection on page 98 – Lateral □


Blade D2 Inner

-6.3.11 Lateral Blade Inspection on page 98 – Lateral □


Blade D2 Outer

-6.3.12 Lateral Ball Nut and Ball Nut Housing Inspec- □


tion on page 103 – Lateral 1 Ball Nut

-6.3.12 Lateral Ball Nut and Ball Nut Housing Inspec- □


tion on page 103 – Lateral 1 Ball Nut Housing

-6.3.12 Lateral Ball Nut and Ball Nut Housing Inspec- □


tion on page 103 – Lateral 2 Ball Nut

-6.3.12 Lateral Ball Nut and Ball Nut Housing Inspec- □


tion on page 103 – Lateral 2 Ball Nut Housing

-6.3.13 Lateral Gear Bracket and Gear Inspection on □


page 105 – Lateral 1 Gear Bracket

-6.3.13 Lateral Gear Bracket and Gear Inspection on □


page 105 – Lateral 1 Gear

-6.3.13 Lateral Gear Bracket and Gear Inspection on □


page 105 – Lateral 2 Gear Bracket

-6.3.13 Lateral Gear Bracket and Gear Inspection on □


page 105 – Lateral 2 Gear

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Planned Maintenance – Test Results and Checklist

(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

-6.3.14 Lateral Split Collar Screw Inspection on □


page 107 – Lateral 1

-6.3.14 Lateral Split Collar Screw Inspection on □


page 107 – Lateral 2

-6.3.15 Lateral Bearing Housing Screw Inspection on □


page 108 – Lateral 1

-6.3.15 Lateral Bearing Housing Screw Inspection on □


page 108 – Lateral 2

-6.3.16 Lateral Blade to Linear Bearing Screw Inspec- □


tion on page 111 – D1 Inner

-6.3.16 Lateral Blade to Linear Bearing Screw Inspec- □


tion on page 111 – D1 Outer

-6.3.16 Lateral Blade to Linear Bearing Screw Inspec- □


tion on page 111 – D2 Inner

-6.3.16 Lateral Blade to Linear Bearing Screw Inspec- □


tion on page 111 – D2 Outer

-6.4 Detector Screws Inspection - Rotor A Without Redundancy Mechanism on page 114

-6.4 Detector Screws Inspection - Rotor A Without □


Redundancy Mechanism on page 114 – D1-to-Swivel
Gear

-6.4 Detector Screws Inspection - Rotor A Without □


Redundancy Mechanism on page 114 – D2-to-Swivel
Gear

Chapter 7 Safety Components Check on page 125 □


Only relevant for Rotor B systems and for Rotor A
systems where the redundancy hardware mechanism
is installed (implemented from FMI40866 or from pro-
duction), see 1.5.4 Identifying the Rotor A Redundancy
Mechanism on page 9 For systems with Rotor A with-
out redundancy, perform Chapter 6 NM Rotor Screws
Inspection (Rotor A Without Redundancy Mecha-
nism) on page 57

- Radial 1 Gearbox-to-casting screws (if component □


was replaced)

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Planned Maintenance – Test Results and Checklist

(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

- Radial 2 Gearbox-to-casting screws (if component □


was replaced)

- Radial 1 Ball Nut Screws (if component was replaced) □

- Radial 2 Ball Nut Screws (if component was replaced) □

- Lateral 1 Gearbox-to-casting screws (if component □


was replaced)

- Lateral 2 Gearbox-to-casting screws (if component □


was replaced)

- Lateral 1 Ball nut screws (if component was replaced) □

- Lateral 2 Ball nut screws (if component was replaced) □

6.4 Detector Screws Inspection - Rotor A Without Re-


dundancy Mechanism on page 114

- D1 to Swivel Gear (within first year after installation) □

- D2 to Swivel Gear (within first year after installation) □

– D1 collimator leading pins □

– D2 collimator leading pins □

– D1 collimator pins circlip □

– D2 collimator pins circlip □

Chapter 8 Collimator Exchange and Identifica- □


tion on page 147

8.1 Decoy Collimators Inspection on page 147 □

Patient Table Maintenance

9.1 Mattress Inspection and Cleaning on page 155 □

9.2 Table Accessories Inspection on page 155 □

9.4 Timing Belts and Pulleys Inspection on page 155 □

9.5 Pallet Inspection on page 155 □

9.6 Table Covers Inspection & Cleaning on page 155 □

9.7 Wheel Checks on page 156 □

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Planned Maintenance – Test Results and Checklist

(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

9.8 Interactive Ruler Test on page 156 □

Chapter 10 Patient Table Greasing on page 157 (once every two years)

- Pallet Axis - Linear Bearing Greasing □

- Elevation Axis - Linear Bearing Greasing □

- Telescope Axis - Linear Bearing Greasing □

- Pivot Axis Greasing □

NM Acquisition Console Maintenance

11.1 Housekeeping on page 159 □

PC Cart Counter Weight Check □

PC Cart Castors Check □

--14.3 NM Calibration & Configuration Backup on □


page 165

--14.5 System Information and Current State Record- □


ing on page 166

11.2 Disk Cleanup on page 159 □

11.3 NM Application Version Check on page 159 □

Chapter 12 NM Image Quality Checks on page 161

12.2 Image Quality Flood on page 161 □

12.3 870CZT & D670CZT – Periodic QC on page 161 □

12.4 COR Test on page 161 □

12.5 NM Daily QC (DLQC) on page 162 □

-12.6 NM & CT Registration Test (VQC) on page 162 □

CT Planned Maintenance

CT Checks

14.2 Check CT Functionality on page 165 □

PM Finalization

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Planned Maintenance – Test Results and Checklist

(continued)
PM Procedure Pass/ Recorded Signature Remarks
Fail/Not Values
Applicable (optional)
✓/x/–

- Move CT to clinical position □

- Assemble all removed covers □

Cover Assembly and Axes Motion Checks □

PM Checklist Finalization □

System Information and Current State Recording □

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Appendix A Routine Procedures

A.1 CT Gantry - Move to Service Position and Back to


Clinical
NOTE
To return the CT Gantry from Service Position to Clinical Position, perform the
following steps in reverse order.
1. Move the patient table to slanted position.
2. Position the gantry at:

H-mode 90 or 270° (detectors vertical Radial Max OUT

3. Switch OFF the electrical power from the system.


4. Remove the platform (all 4 parts) at the back of the CT gantry.
5. Remove the following covers from the CT gantry:
• Right & left rear plastic covers
• Base rear covers
• Plate rear base covers

6. Position the rear clamps of the two CT lock device in horizontal position.
7. Verify the tightness of all 4 ring locks of the jack screws CT, without rotating the bolts
(jack screws).
Required torque = 20 Nm.
8. Verify the tightness of the two M6 bolts on the upper surface of the CT setting plate.
Required torque = 10 Nm.
9. Verify the tightness of the two M10 nuts on the stoppers of the floor plate right & left.
Required torque = 40 Nm.
10. Verify by hand the tightness of the six M10 bolts fixing the position of the CT setting plate in the
calibrated position.
11. Unscrew from the both floor plates and remove the 4 bolts M8x160 from the vertical holes of the
jack screws.
12. Sequentially turning the four M16 lifting screws of the sliders by 1.5…2 turns, lift the CT until the
upper surfaces of the slider plates touch the M8 stopper screws of the Rollers levers (1 screw turn
lifts the Gantry by 2mm). When the CT gantry is in the utmost lifted position, its bottom surface
must be 85mm from the floor.
13. Ensure that no person is standing, or that no object is laying behind the CT gantry.
Place Warning triangles on both sides (left and right) of CT Gantry, to mark possible collision or
damage that may happen during CT gantry movement into Service position.

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14. Remove the plastic cover in front of the NM gantry to access the gear box of the CT drive device.
15. Install a flexible extender for a 6mm Allen key into the gear box of CT drive device. Attach the other
side of flexible extender into the electrical screwdriver. Using the electrical screwdriver, rotate the
lead screw of the CT drive device via the gear box until the CT gantry reaches Service position
(stopped by M10 screws in the bearing plate).
16. Lower the CT (~ 5 mm) until it resides on four M16 vertical bolts that are part of the CT lock device
assemblies.
17. Secure the CT Gantry in this position, by putting the 4 clamps of CT lock devices in the vertical
position, and tightening the screws on the clamps until these touch the upper surface of slider
plates.
Required torque = 40 Nm.
18. Rotate the floor stage central by 180 degrees around its wide side, and put it between the ct gantry
and NM gantry.

A.2 Platform (Deck) Removal and Installation


NOTE
To re-install the platform, perform these steps in reverse order.
1. Unscrew M6 screws connecting the GND cables from the 4 segments to the CT Gantry base.
2. Remove the 4 floor stage segments in this order: Right (1) Left (2) Central (3) Internal (4).

Figure 6 Deck Assembly

3 4

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A.3 Lock-Out/Tag-Out (LOTO)


This procedure sets the basic requirements established by GE Healthcare for the energy-blocking (LOTO)
and the isolation of energy required to realize any sort of installation, de-installation, maintenance or
repair of this equipment.
• It is the obligation of each employee to follow these and other instructions of security regarding the
operation of this equipment or works close to these sites.
• Ignoring energy isolation can cause serious injuries or even fatalities.
• Only teams, Field Service and Support Engineers, and the staff of the Engineering Department who
received LOTO (Lock Out/Tag Out) training, are authorized to block or tag the equipment.
• All non-authorized employees of GE Healthcare are (for this purpose) considered to be employees.
• The person who enabled the LOTO procedure should verbally inform all relevant employees of the
date on which the blocking and tagging took place, as well as the date when the equipment will be
operational again.

Table 7 Description of Energies

Type of Energy Identification

Electric E

Mechanic M

Neumatic P

Gravitional T

Gaseous G

Hydraulic H

A.3.1 LOTO Procedure


Before enabling any operation in the subsystem, follow this specific LOTO procedure when the
equipment is under repair.

Figure 7 LOTO Procedure Flow

1. Prepare the equipment for switching it off.


a. Have the specific LOTO procedure in your hands.

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b. Inform all the staff that equipment operation is about to be stopped.


2. Identify the energies of the system.
a. Establish the energies of the equipment and the subsystem.
b. Identify those points where these energies exist in the system, and their magnitude.

DANGER
Electric risk is from 220VAC to 480 VAC
3. Switch off the equipment.

a. Perform the applicable system shutdown procedure to stop equipment operation (Shut Down).
b. Prohibit equipment operation by switching all buttons to the OFF position.

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Routine Procedures

4. Isolate any source of energy.

a. Press the button OFF on the front panel.


This step can be applied only to a system that has ON/OFF buttons.
b. Using only one hand, switch off the energy supply to the equipment through the main switch in
the System Main Disconnect Panel (place the switch in the Switch On or Switch Off position).
Keep your other hand at the side of your body. Keep your face out of the centre of power,
turning it to one side, using protective glasses for this operation.

IMPORTANT
In subsystems that have a UPS, always follow the procedures written in the
service manual of the device.

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Routine Procedures

5. Apply LOTO and test that it was successful.

a. Install the locking devices in the System Main Disconnect Panel.


• Padlock

NOTE

• For a PDU which has no padlock, install the locking device in


the switches. If the switch corresponds to the cabinet, apply
the red padlock and the red label in the locking device of the
circuit breaker, or install the red padlock and the red label in
the padlock of Centre of Distribution of General Energy.
• The engineer must always have the key of the red padlock,
and must never give it to other persons.

• Locking device of switch

NOTE
When using the locking device, pay attention that it is in accordance with the
thickness of the rod of the locking device/breaker.
• Hasp device for the multiple Padlock

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NOTE
In all the activities that require more than one Field Engineer, Support
Engineer or any other authorized person, the Hasp device for the multiple
padlock must be used for all the installations with the respective red padlock
and its label of the same color.
• Red label with the date

b. Perform the Try Out procedure. Make sure that the blocking device does not open, exercising
force with both hands.

NOTE
At the central power distribution box where the circuit breakers are secured with
the circuit breaker locking device, make sure that the corresponding circuit
breaker cannot move to the ON position, or turn power on.
6. Neutralize all stored energies.

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a. Wait at least five minutes to discharge the stored electric energy in the capacitor, unless the
manual of that specific subsystem indicates a longer waiting time.
7. Verify the isolation of the equipment and of zero energy.

a. Ensure that all the employees are informed.


b. Ensure that all the safety devices are appropriately installed.
c. Localize the feeding circuit of the electric energy in the PDU, using the multimeter to measure
and certify the state of the zero energy. There should not be residual energy of more than 20
VDC in the internal capacitors.
In this case, wait extra time to make sure that the residual energy is less than 20Vdc. Continue
with discharging the capacitator, observe once again the value of the residual energy and
confirm the zero energy in the capacitators.
d. Operate the switch at the bottom of the equipment to confirm that it is not connected.
e. Return the controls of the equipment to the OFF position (or turn them off).
f. For the mechanical locking of the Gantry, try to turn it through the control panel manually
ensuring it is locked.

A.3.2 Removing LOTO and Reconnecting the Equipment


Perform this procedure to return the subsystem to normal operation.
1. Inform all concerned of the reconnection of the device.
2. Examine the area and the equipment.
3. Make sure that all the parts and protections are in their places.
4. Remove your tools and equipment.
5. Remove the LOTO devices.
6. Re-establish the systems and connections.

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7. Return the equipment to its normal state.


8. Restore normal power connections to the equipment.

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