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Ultrasonics
journal homepage: www.elsevier.com/locate/ultras
a r t i c l e i n f o a b s t r a c t
Article history: Our study aims at the creation of a numerical toolbox that describes wave propagation in samples con-
Received 26 April 2017 taining internal contacts (e.g. cracks, delaminations, debondings, imperfect intergranular joints) of
Received in revised form 9 June 2017 known geometry with postulated contact interaction laws including friction. The code consists of two
Accepted 3 July 2017
entities: the contact model and the solid mechanics module. Part I of the paper concerns an in-depth
Available online 13 July 2017
description of a constitutive model for realistic contacts or cracks that takes into account the roughness
of the contact faces and the associated effects of friction and hysteresis. In the crack model, three different
Keywords:
contact states can be recognized: contact loss, total sliding and partial slip. Normal (clapping) interactions
Nonlinear acoustics
Internal contacts
between the crack faces are implemented using a quadratic stress-displacement relation, whereas tan-
Friction gential (friction) interactions were introduced using the Coulomb friction law for the total sliding case,
COMSOL MultiphysicsÒ and the Method of Memory Diagrams (MMD) in case of partial slip. In the present part of the paper,
we integrate the developed crack model into finite element software in order to simulate elastic wave
propagation in a solid material containing internal contacts or cracks. We therefore implemented the
comprehensive crack model in MATLABÒ and introduced it in the Structural Mechanics Module of
COMSOL MultiphysicsÒ. The potential of the approach for ultrasound based inspection of solids with
cracks showing acoustic nonlinearity is demonstrated by means of an example of shear wave propagation
in an aluminum sample containing a single crack with rough surfaces and friction.
Ó 2017 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.ultras.2017.07.003
0041-624X/Ó 2017 Elsevier B.V. All rights reserved.
20 S. Delrue et al. / Ultrasonics 82 (2018) 19–30
macroscopic events. Over the past decades, several numerical wave propagation in solids containing cracks with rough surfaces
models have been proposed to describe nonlinear crack-wave and friction. A dedicated comparison with the already existing
interactions. These models either use Finite-Difference Time ‘simple’ models for unilateral contacts with friction, or recent
Domain (FDTD) or Finite Element Method (FEM) principles. Among experimental observations, falls beyond the scope of this paper,
others, we mention the work of Sarens et al. [18] who imple- yet is planned for future work.
mented a 3D finite-difference, staggered grid simulation to model The paper starts with a detailed description of the numerical
nonlinear acoustic wave-defect interaction, and demonstrated har- modeling of crack behavior (Section 2). Section 2 summarizes the
monic generation at the delamination interfaces of a circular theoretical background of the preferred model for cracks with
defect. Kimoto et al. [19] also used FDTD for the analysis of elasto- rough surfaces and discusses its implementation in the commer-
dynamic scattering by a crack with interacting faces. Similar to the cially available, finite element based software package COMSOL
work of Sarens et al., they used split computational nodes in order MultiphysicsÒ [32]. For a more in-depth description of the crack
to develop a 2D numerical technique for the analysis of contact model, we refer to Part I of this paper [31]. In Section 3, the final
nonlinearities. The most attractive feature of FDTD models is that model for elastic wave propagation in cracked samples will be
they are easy to implement, while their main drawback is that they illustrated by means of an example of a propagating shear wave
are restricted to handle rectangular shapes and simple alterations in a 2D aluminum sample with an inclined crack. We will show
thereof. To increase flexibility, crack-wave interactions are often the influence of the constitutive crack model on the relative dis-
modeled using FEM. In particular, Zak et al. [20] studied the clap- placements and contact stresses measured locally at the crack
ping behavior of a single, closing delamination, modeled using interface, and discuss how the newly developed crack model
three plate finite elements with additional boundary conditions engenders the overall nonlinear interaction of elastic waves with
at the delamination front. Contact forces in the damaged area were closed, rough surface cracks.
calculated using the penalty method. Müller [21] used FEM and
Newton’s impact law to simulate the same clapping behavior of a
2. Numerical implementation of wave-crack interactions
delamination as considered by Zak et al., and provided evidence
for the associated generation of harmonics. Harmonic generation
A successful model for elastic wave propagation in materials
was also studied by Kögl et al. [22] who simulated the formation
containing cracks requires two components: a crack model and a
of higher harmonics as a result of clapping in one or multiple
solid mechanics unit. The crack model should take into account
cracks in a sample. Delrue and Van Den Abeele [23] studied the
the microscopic normal and tangential contact behavior at the
nonlinear behavior of delaminations by introducing a clapping
crack interface, whereas the solid mechanics unit is essential for
model based on local spring and damper forces at both sides of
solving the elastic wave equations. In this study, the elasticity
the delamination interface in a 3D FEM model. A similar model
equations will be solved using the Structural Mechanics Module
was also proposed by Kumar Singh et al. [24]. Finally, however
[33] of the commercially available, finite element based, software
without being exclusive, Yuan et al. [25] considered both hard
package COMSOL MultiphysicsÒ. This specific module was espe-
and soft contact interfaces in order to measure the nonlinearity
cially developed for the analysis of mechanical structures that
parameter. Apart from nonlinearities generated by a clapping (nor-
are subject to static or dynamic loads and is therefore suitable
mal) interaction, the tangential behavior within cracks, such as
for the modeling of elastic wave propagation. Exploiting the dedi-
sticking and slipping of its interfaces, can also lead to nonlinearity.
cated physics interfaces and tools of the software package, COM-
This was quite recently illustrated by Meziane et al. [26] who con-
SOLÒ also allows one to incorporate external user-supplied crack
sidered two types of friction laws in a 2D FEM code. The same code
models.
was also used to study the nonlinear interaction of an elastic wave
with a closed crack under oblique incidence [27], to illustrate the
non-collinear mixing method for detection of closed cracks [28], 2.1. Modeling approach
and to calculate the nonlinear far field of ultrasonic waves scat-
tered by closed cracks [29]. Another FEM model of frictional con- When using COMSOLÒ for the simulation of wave propagation
tacts was constructed by Yuan et al. [30] to describe the in samples containing contacts, with or without friction, several
interaction between a Rayleigh wave and a closed surface crack. approaches can be considered. However, until now, none of these
The crack was modeled using an interface of hard contact in com- approaches takes into account surface roughness at the crack’s
bination with Coulomb friction, which allowed to study the influ- interfaces. This is mainly due to the fact that accounting for rough-
ence of both clapping and slipping mechanisms. ness makes the theory more complex, as its presence engenders a
Most of the above mentioned models consider a crack as being a regime of partial slip which is absent for plane contact faces. Yet,
zero thickness cut with ideal smooth faces. In this paper, we pro- this regime can be successfully described using the Method of
pose a more realistic model of a crack that has rough surfaces. Memory Diagrams (MMD) [34] which automates and greatly sim-
The numerical code contains two components: the constitutive plifies the accounting of frictional contact systems, and provides an
crack model and the elastic wave propagation unit. The second unit analytical computer-assisted solution to the frictional contact
is responsible for solving the elasticity equations in a bulk volume problem. Moreover, the MMD procedure allows one to directly
with internal contact boundaries. The appropriate boundary condi- and explicitly calculate normal and tangential contact stresses (r
tions to be imposed at the internal boundary corresponding to the and s), for any combination of normal and tangential displace-
contact are provided by the crack model, which is discussed in ments (un and ut ). At the same time, COMSOLÒ accepts
detail in Part I of this paper [31], and allows to describe three dif- displacement-driven boundary conditions, not necessarily
ferent contact states: contact loss, total sliding, and partial slip. The expressed in closed form equations, but equally well as an external
latter case, in which both stick and slip areas are present in the algorithm written in MATLABÒ and connected to COMSOLÒ using
contact zone, is only possible in case of a nontrivial topography the LiveLinkTM for MATLABÒ [35]. This allows the more complex
of the internal contact/crack surfaces. Note that the focus of this MMD based algorithm to be directly incorporated in COMSOLÒ
paper is on the numerical implementation of the external crack and hence, ensures a simple and explicit procedure of data
model into available finite element software and the illustration exchange between the crack model and the solid mechanics unit
of the potential of the final model to simulate nonlinear elastic in COMSOLÒ, organized as follows:
S. Delrue et al. / Ultrasonics 82 (2018) 19–30 21
(a) In the Structural Mechanics Module of COMSOLÒ, normal posed contact model, different forms of NðaÞ can also be easily
and tangential stresses (r and s), defined by appropriate introduced into the model.
internal and external boundary conditions, are used to calcu- Apart from its influence on the normal contact interaction, the
late normal and tangential displacements (un and ut ) defined introduction of roughness also complicates the tangential contact
at each contact surface at a particular time step t of the pro- behavior, as it allows two different friction regimes to appear: total
cedure. The relative normal and shear displacements Dun sliding, when slip occurs at each contact point on the crack inter-
and Dut calculated at the discretization points on the contact face, and partial slip, when both stick and slip areas are present
interface (called integration points or Gauss points) are in the contact zone. In the total sliding regime, the tangential stress
stored as outputs of the COMSOLÒ module and considered T is easily calculated according to Coulomb’s law of friction:
as an input for MATLABÒ. T ¼ lN. In the partial slip case, the hysteretic tangential reaction
(b) The calculated relative displacement values at all Gauss curve can be obtained using the Method of Memory Diagrams
points on the contact interface are used as an input in the (MMD) [34], which for a displacement-driven system is based on
displacement-driven crack model in MATLABÒ, in order to the following set of equations:
determine the corresponding stress values at these posi- Z a
tions, which in turn are transferred to COMSOLÒ to update b ¼ hl DðaÞda; ð2Þ
the boundary conditions at the contact interface. Z a
0
dN
(c) Steps (a) and (b) are repeated for the next time step, until T¼l DðaÞ da; ð3Þ
the desired calculation time is reached. 0 da a¼a
where DðaÞ is the memory diagram function, containing all memory
Using this approach, the final model thus contains two compo- information present in the system, and h is a material constant that
nents: the constitutive model for cracks with rough surfaces imple- depends on Poisson’s ratio m:
mented in MATLABÒ and the wave propagation model
implemented in the Structural Mechanics Module of COMSOLÒ. It 2m
h¼ : ð4Þ
is important to note that accounting for roughness does not mean 2ð1 mÞ
that internal roughness meshing is used. The roughness is only
For known displacements a and b, the memory diagram function
present on the microscopic level of the crack model, whereas at
can be easily determined by Eq. (2), before being introduced in
the mesoscopic level crack faces are considered and modeled as
Eq. (3) to determine the tangential stress T. For clarity, this two-
globally flat.
step procedure to determine the friction-induced hysteretic behav-
ior can be condensed in a more compact notation:
2.2. Theoretical background of the constitutive crack model T ¼ MMDðbÞ: ð5Þ
The constitutive crack model, described in detail in Part I of this The full model for cracks with rough surfaces thus allows the
paper [31], is based on the contact behavior of two rough surfaces description of three possible contact states: contact loss, total slid-
and is formulated by approximating the contact surface with a ing and partial slip, as shown in the scheme of the algorithm
number of small volume elements, called mesoscopic cells. At the depicted in Table 1. The conditions under which these cases occur
mesoscopic level, average stresses and displacements are linked by are fully determined by the displacement values a and b, taking
particular relations. In contact mechanics, it is common to denote into account that the total tangential displacement b should be
the normal and tangential stresses by respectively N and T, and the additionally split into two parts: one part, b0 , corresponding to
displacements by a and b, with the displacements defined as one- ~ corresponding to partial slip:
total sliding and another part, b,
half of the total displacements between the unperturbed parts of ~
the bodies. b ¼ b0 þ b: ð6Þ
The introduction of surface roughness considerably influences Contact loss appears when a becomes negative. In case of positive a,
the normal contact behavior, since the application of a normal a distinction between total sliding and partial slip is made by com-
compressive load (N > 0) in this case results in the appearance of ~ to hla : jbj
~ P hla means total sliding, while
paring the value of jbj
a positive a. This is not possible for flat surfaces, as positive a would ~ < hla means partial slip. These identification criteria actually
jbj
mean that both crack faces penetrate into each other. Using con-
correspond to Coulomb’s conditions for stick or slip regimes, now
ventional models of contact mechanics, it can be shown that for
written for displacements, instead of the more traditional condi-
fatigue cracks, a quadratic dependency between the normal stress
tions written for forces. Depending on the current contact state, val-
N and the normal displacement a can be assumed in case of contact
ues for the components b0 and b ~ are updated, and the memory
[31]:
diagram function is calculated. This finally results in the determina-
ch0 Ek tion of the contact forces per unit area, N and T:
NðaÞ ¼ a2 ; ða P 0Þ: ð1Þ
4jð1 m2 Þ N ¼ NðaÞ; ð7Þ
T ¼ Tðb; aÞ; ð8Þ
Here c ¼ 1=2, if we assume that the deformed asperities are approx-
imately spherical and the deformation is elastic (Hertz result [36]), for any value of the normal and tangential displacements, a and b.
h0 is equal to the root mean square of the surface slope, j 2; k is
an intermediate inclination coefficient (0 < k < 1) of the tangent to 2.3. Numerical implementation of the constitutive crack model
the curve uðzÞ, which describes the distribution of surface distances
for a random gap between the surfaces, and E and m are respectively Internal cracks can be implemented in COMSOLÒ using a ‘‘thin
the Young’s modulus and the Poisson’s ratio of the body material. As elastic layer” boundary condition [33]. On interior boundaries,
mentioned in Part I of this paper, this quadratic normal reaction the thin elastic layer decouples the displacements between the
curve is not a general equation than can be used for any rough sur- two sides of the boundary. The two boundaries are then connected
face [31]. Nevertheless, in this study, we accept Eq. (1) as a model by forces per unit area (here denoted by F n for the normal compo-
equation for the normal reaction curve, even though for the pro- nent and F t for the tangential component) with equal size, but
22 S. Delrue et al. / Ultrasonics 82 (2018) 19–30
Table 1
Three possible contact states in the model of cracks with rough surfaces. For each case, the following
information is supplied: conditions under which the case occurs, solutions for components b0 and b, ~
solutions for forces N and T, and memory diagrams.
opposite directions, and related to the relative normal and tangen- 3. Instructive example
tial displacements between the crack faces (here respectively
denoted by Dun and Dut ). The boundary forces need to be included In order to illustrate the potential of the proposed model, an
by the user and this feature can for instance be used to ensure neg- instructive example of a shear wave propagating in a 2D aluminum
ligible penetration between the surfaces in case of contact (normal sample with an inclined crack is studied. The study allows to estab-
forces), or to model stick or slip conditions (tangential forces). lish the influence of both the normal and tangential interaction of
The displacement variables Dun and Dut , defined in COMSOLÒ, the crack faces on their respective displacements, as well as to
are linked to the normal and tangential displacements, a and b, reveal the generation of nonlinear features due to these
used in the constitutive crack model, in the following way: interactions.
F n ¼ N; ð11Þ
F t ¼ T: ð12Þ
As was the case for the normal displacements, the normal forces
also have opposite signs. This is due to the fact that, in case of con-
tact, the normal force N can be considered as the load used to press
both faces against each other, whereas the normal force F n used in
the numerical model, is to be considered as the reaction force that
exists due to this pressure.
Taking into account the link between theoretical and numerical
displacement and force variables, the required force-displacement
relations can now be calculated using Eqs. (7) and (8), which
resulted from the algorithm in Table 1. Based on Eq. (1), the normal
reaction curve NðaÞ is considered to have a quadratic dependency:
where C ¼ 6 1010 Pa1/2 m1, corresponding to the value obtained Fig. 1. Illustration of the geometry implemented in COMSOLÒ, together with the
by matching the experimental relation between the contact pres- generated mesh. The geometry consists of a rectangular aluminum domain with a
crack of finite extent positioned in the center of the aluminum domain and inclined
sure and the gap distance, as exemplified by Biwa et al. [37], and over 20 degrees. The geometry was meshed with triangular mesh elements. Smaller
used in the numerical study of contact between two solid blocks mesh elements were generated in the region of the crack, in order to obtain a stable
of aluminum by Yuan et al. [25]. solution.
S. Delrue et al. / Ultrasonics 82 (2018) 19–30 23
ux ðx; tÞ ¼ AwðxÞ sinð2pftÞ; ð14Þ ing them to move freely. Note that this linear case is not a physical
one, since, by removing all contact interactions, overlap of the
with A the excitation amplitude, and wðxÞ a predefined rectangular crack surfaces may appear. The nonlinear models, on the other
window function in COMSOLÒ equal to one for x-values in the inter- hand, are more realistic. The first nonlinear model takes into
val ½20; 20 mm and zero for values outside the interval, taking account normal crack face interactions by introducing the normal
into account a 5 mm smooth transition zone (i.e. 2.5 mm at both force F n , whereas in the second nonlinear simulation the full crack
ends) to improve numerical stability. The other boundaries of the model is used, introducing both the normal force F n and tangential
aluminum sample are considered to be low reflecting boundaries. force F t . In each case, normal and tangential relative displace-
By default, the low-reflecting boundary condition in the finite- ments, Dun and Dut , and normal and tangential contact stresses,
element software uses material data from the neighboring domain r and s, are determined at an a priori fixed location on the crack
to develop a perfect impedance match for pressure and shear interface. The relative normal and tangential displacements Dun
waves. As a result, reflections at the surface boundaries are and Dut are defined as the difference between respectively normal
decreased, allowing to easily reduce the computational domain to displacements un and tangential displacements ut at the top and
a practical size, while ensuring accurate simulation results. At the bottom face of the crack, with the displacements un and ut defined
internal crack surfaces, a thin elastic layer boundary condition is as follows:
defined, according to the description from the previous section.
The friction coefficient l needed in the crack model is set equal ux
un ¼ ~
n; ð15Þ
to one. uy
As illustrated in Fig. 1, the full geometry is meshed using quad-
ux
ratic triangular elements. To reach convergence, COMSOLÒ ut ¼ ~
t: ð16Þ
uy
requires approximately 6 second-order mesh elements per wave-
length, which for this particular model corresponds to a maximum Here, ux and uy are the displacement components in the ðx; yÞ refer-
element size of approximately 5.2 mm. Smaller mesh elements are
ence frame, and ~ n and ~
t are respectively the upward pointing and
generated in the region of the crack, since the MMD algorithm
rightward pointing vectors normal and tangential to the crack
requires a small spatial discretization size in order to obtain stable
(see Fig. 1). In a similar way, the normal and tangential contact
and accurate solutions. As discussed above, MMD approximates a
stresses r and s are defined as follows:
crack by a number of mesoscopic cells. When using finite element
modeling, the mesh elements on the crack interface can be consid- rx rxy
r¼ ~
n ~
n; ð17Þ
ered as representative volumes for these mesoscopic cells. On one rxy ry
hand, the mesh elements/mesoscopic cells should be small enough
rx rxy
to assume macroscopic elastic fields to be uniform within each cell, s¼ n ~
~ t; ð18Þ
and, on the other hand, sufficiently large to contain a lot of micro- rxy ry
scopic geometric features (asperities). Doing so, convergence will
where rx ; ry and rxy are the components of the Cauchy stress ten-
be ensured. In this study, a fixed number of 150 mesh elements
sor in the ðx; yÞ reference frame. Introduction of the forces F n and F t
at the internal crack boundary is adopted, corresponding to an ele-
in the model should be directly visible in the calculated contact
ment size of approximately 0.13 mm.
stresses r and s, which are expected to obey the same behavior
The wave propagation problem is solved using the implicit gen-
as the implemented forces. On the other hand, the influence of
eralized alpha time-dependent solver, which is the preferred solver
the forces on the movement of the crack faces should be visible in
to be used for structural mechanics problems in COMSOLÒ. For
the measured displacements Dun and Dut .
time-dependent wave propagation problems, COMSOLÒ requires
Figs. 2–4 show the relative displacements and the contact stres-
to have at least 20 time steps per wave cycle. Again, in order to
ses calculated at the central point on the crack interface for the
get accurate solutions, the MMD algorithm requires a much smal-
ler time discretization size as it introduces local and fast changing
nonlinear behavior involving higher frequencies. Therefore, the Relative displacements
time step chosen for this particular simulation is Dt ¼ 50 ns, which
Displacement [nm]
100 un
corresponds to 200 time steps per wave cycle.
ut
0
3.2. Simulated normal and tangential reaction curves
-100
Upon solving the model, the excited shear wave will first
straightforwardly propagate in the aluminum sample until it 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07
reaches the crack and starts interacting with it. At that point, part Time [ms]
of the energy of the wave will be reflected, particularly at positions
where the crack is open, while at closed positions the wave will be 105 Contact stresses
transmitted through the defect. The occurrence of both dynamic 2
Stress [N/m2 ]
Relative displacements fers from zero in case of contact (i.e. a P 0 or Dun 6 0).
Consequently, the normal contact stress r also differs from zero
Displacement [nm]
100 un
only in case of contact. This is clearly visible in Fig. 3, where neg-
ut
ative normal stress values are observed at those periods in time
0
where the relative normal displacement Dun is also negative. In
agreement with the underlying physics, the negative stress values
-100
indicate the fact that both crack faces are pushing against each
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 other and are therefore in a compressive state. The influence of
Time [ms] introducing the normal force F n in the model can furthermore be
seen in the relative displacements plot, where, obviously, the rela-
105 Contact stresses
tive normal displacement signal behavior has changed in compar-
2 ison with the results from the linear (stress-free) model (Fig. 2).
Stress [N/m2 ]
100 un value depending on the contact state: total sliding or partial slip.
ut In the case of partial slip, the tangential stress is determined by
0 the MMD algorithm, whereas the total sliding case states that
the size of the tangential stress can never exceed the size of the
-100 normal stress multiplied by the friction coefficient l. This behavior
is clearly visible in Fig. 4 where the tangential contact stress s
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 indeed only differs from zero in case of contact, with for all time
Time [ms] steps jsj 6 ljrj. As for F n , introduced in the first nonlinear model,
the influence of introducing the tangential force F t is again obvious
105 Contact stresses
in the relative displacements plot, where the relative tangential
2 displacement is visibly distorted when compared to the previous
Stress [N/m2 ]
Crack model
-1 0.5
-2
-3 0
-20 -15 -10 -5 0 5 0 50 100 150 200 250 300 350 400 450 500
u n [nm] Frequency [kHz]
1
Crack model
Partial slip
0.5
0
-1
-20 0 20 40 60 80 100 120 0
0 50 100 150 200 250 300 350 400 450 500
u t [nm]
Frequency [kHz]
Fig. 5. Calculated normal and tangential stress-displacement curves at the central Fig. 7. Fourier spectrum of the calculated relative normal and tangential displace-
point on the crack interface when using the full crack model in case of a shear wave ments (Dun and Dut ) obtained for both the linear model and the full crack model at
excitation at 100 kHz with amplitude A ¼ 100 nm. The top figure illustrates the the central point on the crack interface in case of a shear wave excitation at 100 kHz
quadratic normal behavior in case of contact (i.e. Dun 6 0), according to Eq. (13). with amplitude A ¼ 100 nm. When using the full crack model, harmonic frequen-
The bottom figure illustrates the tangential hysteresis behavior with several cies are generated.
hysteresis loops. The tangential reaction curve also clearly indicates the switching
between different contact states (contact loss (black solid line), total sliding (red
dotted line) and partial slip (blue dashed line)). For clarity, the reaction curves are
the crack. The area of the hysteresis loops is bigger for the point
only plotted for values Dun smaller than 5 nm in the normal case and values Dut
larger than 20 nm for the tangential case, since for other displacement values both on the left hand side of the crack when compared to the area of
reaction curves are constantly zero. (For interpretation of the references to colour in the loops for the point on the right hand side. This will result in
this figure legend, the reader is referred to the web version of this article.) a more pronounced nonlinear behavior on the left hand side. This
asymmetrical behavior will be further discussed later, when study-
ing the generated nonlinear features.
followed by a partial slip state (i.e. jsj 6 ljrj), and finally ending
with a state of total sliding just before the crack faces loose contact
again. 3.3. Clapping and friction induced nonlinear features
Fig. 6 shows similar tangential reaction curves for two points on
the crack interface respectively positioned 2 mm to the left and The above discussed results illustrate that the proposed crack
2 mm to the right of the crack center. Again, several hysteresis model is able to simulate the expected behavior of cracks with
loops can be observed, with a different behavior on both sides of rough surfaces and friction. This behavior is mainly determined
by the presence of normal and tangential stresses at those posi-
tions where the crack faces are in contact. Since these contact
105 Tangential reaction curve (point left) stresses are directly linked to the relative displacement of both
2
crack faces, the movement of both faces becomes asymmetric
Contact loss
within a single period of oscillation. As a result of the distortion,
Full sliding
[N/m2 ]
1
Partial slip nonlinear features are being generated at the crack interface,
which can be evidenced for instance by the appearance of
0
harmonics.
The nonlinear wave distortion can already be noticed in a time
-1
-40 -20 0 20 40 60 80 100 120 domain study when comparing the relative displacement signals in
u t [nm] Figs. 2 and 4. In the linear model (Fig. 2) both displacement signals
are harmonically oscillating at a frequency of 100 kHz, in accor-
105 Tangential reaction curve (point right) dance with the excitation frequency. However, when normal and
2
tangential contact stresses are activated in the model (Fig. 4), the
Contact loss
Full sliding
relative displacement signals clearly deviate from this pure sinu-
[N/m2 ]
1
Partial slip soidal behavior, indicating the presence of harmonic frequencies.
Passing to the frequency domain (Fourier transform) in Fig. 7, the
0
spectrum derived from the linear model indeed only shows the
presence of the fundamental frequency f ¼ 100 kHz, whereas in
-1
-40 -20 0 20 40 60 80 100 120 the full crack model harmonic frequencies are (slightly) present.
u t [nm] Apart from considering the frequency spectra for the crack cen-
ter, the spectra can also be calculated for other positions along the
Fig. 6. Calculated tangential stress-displacement curves at points on the crack crack interface in order to determine on which part of the crack
interface respectively 2 mm to the left and 2 mm to the right of the center. The nonlinearities are primarily generated. Fig. 8 shows color1 coded
curves were obtained using the full crack model in case of a shear wave excitation
at 100 kHz with amplitude A ¼ 100 nm. For clarity, the reaction curves are only
plotted for values Dut larger than 20 nm, since for other displacement values both 1
For interpretation of color in Figs. 8 and 10, the reader is referred to the web
reaction curves are constantly zero. version of this article.
26 S. Delrue et al. / Ultrasonics 82 (2018) 19–30
0.15
0.1
0.05
0
0 50 100 150 200 250 300 350 400 450 500
Frequency [kHz]
0.02
0
0 50 100 150 200 250 300 350 400 450 500
Frequency [kHz]
the resulting SSM signals for both the relative normal and tangen-
plots of the frequency spectra of the relative displacement signals at tial displacements are now clearly visible. The harmonics present
a number of equidistant points along the crack interface (i.e. 21 posi- in the relative normal displacement signal are mainly caused by
tions in steps of 1 mm). Harmonics in both normal and tangential clapping effects (i.e. normal interaction between the crack faces),
relative displacement signals are (slightly) observed, mainly at the whereas the harmonic frequencies present in the relative tangen-
left side of the crack interface (corresponding to negative positions). tial displacement signal are predominantly generated by friction
This is due to the orientation of the crack and the way the ultrasonic effects (i.e. tangential interaction between the crack faces). Note
shear wave interacts with it. The wave first impinges on the right that due to the oblique incidence of the shear wave on the crack,
(top) corner of the crack and is then somehow guided downwards friction effects produce both even and odd harmonics (in contrast
along the crack boundary, where it constructively interferes with to the normal incidence case where only odd harmonics would be
the direct impinging part of the wave. This results in higher ampli- generated [26]). Similar results were also obtained in the numeri-
tude vibrations and hence, more efficient generation of nonlineari- cal study of crack-wave interactions by Blanloeuil et al. [27]. More-
ties. In the future, we plan to study wave-crack interactions for over, the amplitude of the clapping-induced harmonics is larger
different crack orientations and excitation parameters in order to than that of the friction-induced harmonics. This result is in excel-
determine the configurations for which clapping and/or friction lent qualitative agreement with some recently published experi-
induced effects are most efficiently generated. ments where in-plane and out-of-plane focusing of ultrasonic
In order to accentuate the nonlinear components, several tech- waves in the vicinity of a crack was used for defect characteriza-
niques can be used. One possibility is to subtract the calculated rel- tion. The experimental results showed that the nonlinearity
ative displacement signals obtained using the linear (reference) induced by the focusing in the direction normal to the crack line
model from those obtained using the crack model, in order to elim- is much stronger than the one induced by focusing along the crack
inate all linear components. However, in practice, this would line [39,40].
require to have two similar samples, one intact sample without a The above post-processing analysis using SSM can now again be
crack and a second (identical) sample containing a nonlinear crack. repeated for a number of positions along the crack interface, sim-
As this is hard to realize in real experiments, we prefer to use an ilar to the approach used in Fig. 8. Fig. 10 shows color coded plots
alternative method, the Scaling Subtraction Method (SSM) [14], of the frequency spectra of the SSM relative displacement signals at
which exploits the distorted scaling of the received signals with a number of equidistant points along the crack interface (i.e. 21
increasing excitation amplitude due to nonlinearity. For the SSM positions in steps of 1 mm). Similar results as before are obtained.
method all experiments can be conducted on a single sample in Harmonics in both normal and tangential relative displacements
which a nonlinear crack is present. This sample is then excited are observed. For the normal displacement signals, the harmonic
twice, once at a low excitation amplitude Alow , and once at a high frequencies mainly occur at the left side of the crack interface (cor-
excitation amplitude Ahigh ¼ nAlow , where n denotes the scaling fac- responding to negative positions). For the tangential displacement
tor. By subtracting the properly scaled relative displacement sig- signals, the harmonic frequencies occur slightly more centralized
nals obtained using the low excitation amplitude from the ones inside the crack, and cover a wider zone of the crack.
obtained using the high excitation amplitude, all linear contribu- Fig. 11 shows vibration amplitude patterns in the entire simula-
tions in the signals will be eliminated and the nonlinearities will tion domain after filtering the scale subtracted normal and tangen-
be enhanced. Fig. 9 shows the simulation results obtained when tial displacements, un and ut , around the second harmonic
using this approach, in case of Alow ¼ 10 nm and frequency (f ¼ 200 kHz). These vibration amplitude maps allow
Ahigh ¼ 10Alow ¼ 100 nm. The generated harmonic frequencies in to verify that nonlinear features are indeed generated at the crack
S. Delrue et al. / Ultrasonics 82 (2018) 19–30 27
y [mm]
0 0 0 0
-2 -1
-5 -5
-4 -2
0.01 0.02 0.03 0.04 0.01 0.02 0.03 0.04
Time [ms] Time [ms]
Fig. 12. TOP: Color coded plots illustrating the time evolution of the normal and tangential contact stresses (r and s) at the crack interface in case of a shear wave excitation at
100 kHz with amplitude A ¼ 100 nm. Contact occurs when both r and s are not constantly zero. SECOND ROW: Snapshots of the displacement component ux in the aluminum
sample at four different instances in time. THIRD ROW: Snapshots of the scale subtracted normal displacement un in the aluminum sample at four different instances in time.
BOTTOM: Snapshots of the scale subtracted tangential displacement ut in the aluminum sample at four different instances in time. The four time instances are indicated by the
white vertical lines in the top figures. The color scale in each set of snapshot figures runs from blue (most negative displacement value over time) over green (zero
displacement) to yellow (most positive displacement value over time). (For interpretation of the references to colour in this figure legend, the reader is referred to the web
version of this article.)
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