ine | SP ban ESeno PT. BHIMASENA POWER INDONESIA E 1 | aeanaore | svas/Jyachandran | 6. PAVULRAD 38 Cran 2 issue area 20-Jun-2018 | SIVAS/ Jayachandran 'S.PAVULRAS ‘$8 CHAN ‘4st issue nev. | one PREPARED BY cHeone BY apenoveoey | bEscRPTION OWNER : CONTRACTOR & Sumitomo Corporation SUMITOMO CORPORATION BTG DIVISION SUB-CONTRACTOR =~ EL PT. JURONG ENGINEERING LESTARI PROJECT: CENTRAL JAVA PROJECT ae Document Status: | FOR REVIEW AND APPROVAL, Document Title: WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS Project Document No.: PT.JEL/CJP/MECH/WPP-012 [Contactor Document No.: PT.JEL/CJP/MECH/WPP-012 Page 1/62PT. JURONG ENGINEERING LESTARI ® Sumtono Coporton | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL PIPING WORKS REVAL CENTRAL JAVA 2x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT TABLE OF CONTENT SI.No Description Page No 1 | COVERPAGE AND TABLE OF CONTENT 12 2 |GENERALINFORMATION i 37 © © INTRODUCTION 7 ‘+ PURPOSE a 3 «SCOPE OF WORK 3 + RESPONSIBLITY —_ a | ‘¢ DOCUMENT REFERENCE 5 ‘+ ORGANIZATION CHART FOR ERECTION ACTIVITY 6 ‘* EQUIPMENT, MATERIALS, TOOLS AND MAPOWER REQUIRED 7 3._| SITEPRE-FABRICATION 814 © 4 _| ERECTION PROCEDURE 15-30 5 | CONSTRUCTABIUTY PLAN 7 aa 6 _| INSPECTION AND TEST PLAN 32-43 7 | SAFETY PLAN 40-55 | s | 108 sarery ANALYSIS (isa) ; re 9 | ATTACHMENT : Page 2/62* Sunitumo Copocion | | WORK PLAN PROCEDURE FOR BOILER AND TURBINE rJURONG ENGINEERING LESTARI => PT. JURONG ENGI IG LESTARI EL PIPING WORKS Reva CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT 2. GENERAL INFORMATION ‘INTRODUCTION This work plan procedure covers the sequence of activities for Site Fabrication and Erection of Piping system including pressure testing, flushing and reinstatement in Central Java 2 x 1000 MW Supercritical Coal Fired Power Project, Indonesia, PURPOSE a. To describe all the activities to be performed in the site Pre-fabrication and Erection of Piping Systems, ensure that all works are properly planned and executed in accordance with all the requirements of the contract. b. To understand the scope of works/volume of the total erection with responsibility, ©. To plan and execute the Piping Pre-fabrication and Erection job in the professional way, 4d, To mobilize the proper heavy equipment, tools, consumables, and man power as required on time, ‘e. Forthesmooth execution of Piping Fabrication and installation in stipulated time with safety procedure and quality up to Owners satisfaction. f Tokeep the track on all activities and maintaining the proper records. SCOPE OF WORK ‘a. The Work Plan Procedure is to define Pre-fabrication and Erection of Piping works in Central -al Coal Fired Power Project by PT.JEL erection team. The work Java 2x1000 MW Supercriti line to be followed for the safe plan stated herewith is to ensure that there is a general gui installation at site. bb. This procedure shall be applied for Piping Pre-Fabrication and Erection work of generat ines in Central Java Project and related quality control performed at site. This process includes but not limited to preparation work, setting of scaffolding, installation of piping hangers, piping line-up, piping setting and welding. Page 3] 62© Sumitomo Coporaion | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PT. JURONG ENGINEERING LESTARI Ze PIPING WORKS REVI CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT d, e During the safe erection of Piping Systems, the Engineer / Supervisor will inspect the work from time to time in the presence of PT.JEL to establish conformity with the requirements Of the specifications. PT.JEL working crew shall correct any deviations found to the satisfaction of the Engineer / Supervisor. Do the erection as per approved construction drawing. Receive the Pipes from the client/vendor in a good condition. ¢ RESPONSIBILITY a. PTJEL Site Manager has overall responsibility for ensuring that all activities are performed in accordance with this procedure. PT.JEL Construction Manager is responsible for necessary evaluation, planning and preparation to enable the work to proceed smoothly. PTJEL Piping Engineer shell be responsible to ensure that the planning, site preparation, evaluation and constructions carried outin a manner that supports safe working. PT.JEL Piping Supervisor is responsible for implementation and controlling the field works and ensures that the work is effectively and safely carried out. PT.JEL Safety Engineer is responsible for ensuring that all activities are carried out in a safe manner and in compliance with the established safety procedure, PTJEL QA/QC Engineer/ Supervisor shall be responsible to monitor and inspect the erection ensuring itis being done in compliance with this procedure, ITP (Inspection and Test Plan), Tolerance List, drawing, project specification and other reference standard document and procedures. PTJEL Foreman is responsible for the direct control of workman and ensures that all works are performed in accordance with the Supervisor's instruction. He shall ‘maintain close coordination between the Supervisor and workmen. Page 4| 62PT. JURONG ENGINEERING LESTARI SEE Sumitomo Coporton | WORK PLAN PROCEDURE FOR BOILER AND TURBINE EL PIPING WORKS REV CENTRAL JAVA 2x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT DOCUMENT REFERENCE 2. Approved isometric drawing for Site Pre-Fabrication and Erection Work. b. General layout and arrangement ITP (Inspection and Test Plan) d. Tolerance Page 5| 62'TURONG ENGINEERING LESTARI aE "Sone Capotin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE Seb 1 WORKS REV ‘CENTRAL JAVA? x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT oO © ORGANIZATION CHART FOR ERECTION ACTIVITES. © Stone Copan BOILER / TURBINE PIPING ORGANIZATION CHART GEE rsmows wonton 2 SS SS) eS] ae] ett Se ee Sr Sa ‘aaa Pane 616PT. JURONG ENGINEERING LESTARI “ Suniomo Caporaton | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT EQUIPMENT, MATERIALS, TOOLS AND MANPOWER REQUIRED = Equipment, Material and Tools ‘© Mobile Crane / Crawler Crane (Loading, Unloading and Erection Work) © Trailer (Transporting of Materials) ‘© Required Lifting Tools and Tackles (slings, eyebolts, shackles, chain block, liver block) ‘+ Timber or wooden block for support @ + Mesuningnstuents ‘© Mechanical / Pipe Fitter Tools, ‘© Electrical Appliances - Manpower + Piping Suvervisor + Piping Foreman + Pipe Fitters + Semisklled Fitters © Helpers © Welding Supervisor =) 2 wala teienth + Welders + leging Supenisor © Rigging Foreman + Riggers Scaffold superdsor Scaffold Foreman + Seatfolders Page 7/62> PT. JURONG ENGINEERING LESTARI ‘ Sumitomo Coportin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS JEL REVEL CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT 3. PIPE PRE-FABRICATION PROCEDURE ¢ WORK CONTROL FLOW CHART: 1. Material Receiving and Color Coding a Marking, Cutting and Beveling Work u ML, Fit-Up and Tack Welding o Welding of Pre-Fabrication Work a \V. NDT (Non-Destructive Test) and PWHT oO VI. Temporary Storage of Fabricated Spools Page 8162ca REV: PT, JURONG ENGINEERING LESTARI WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT “ Sumitomo Corporation |. Material Receiving and Color Coadding: ‘© Check Piping Material Specification, fittings, etc. against the relevant construction drawing. ‘© Check material grade refer to piping isometric drawings. ‘* Ensure the color code of the received material. Color ‘Munsell Designation Color Munsell Designation WHITE Na SKYBLUE, 258 6/3 BLACK NOS ___ BLUE 25PB 3.5/10 SILVER. - GREEN 1.66 46/55 YELLOW ZY aii2 LIGHTGREEN 2.1G 7.15.1 ‘ORANGE ATR EE08 ~ PURPLE 27P 4714.9 BROWN 94YR 46/46 PINK ORF 6/10 RED TBR 4/14 = : IE SR: Sar SUSS0AUTP SUSI. Color coding rule for pipe materials, [EUHBIET COLOR CODE ON STEEL PIPES TO GE USED FOR SITE FABRICATION PPR PRE SHOR: SARISOIrS TSS OTF (GANZO TPO (SHS TPZ TORE ‘COLOUR CODE "BLACK SKTBLUE, GAraorTs. wee wane STEN Tea yeDOrIro, Page 9162PT. JURONG ENGINEERING LESTARI ‘© Sumiomo Coporaon | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT susnot. sussisre._| (sastorresi6.| (sporsorteaie.| _sroen- enon. 'SUS3 oHTP. | —SussTeHTE | TSrr2 reste [az 9 GeTPateH | BLacicariomn. [“Sussrure-—| —sussistre. [ease crent 13 OFTPITOL | BLACK YELLOW SUITE: SESTE— fare DI: igor rans] —-Geee SEE SUSat0sTP.—[ —SUSs10ST9.—[ KPIZ OITPI10. | (SAFIGrTFGI0.| ~~ ORANGE SLVER. Sisare—| “Reena. 7 sae Carona — ea ace | —sosremte—|—svssere—| r jan] Gace BLUE [suswearte—|~suewae— = Teves or2635. | UGHTOREEN PUNE SUSd OUT. | Ke SuStTOuE: LIGHTOREEN RED. +20. for pipe size 2 ON40 + 10 mm for pipe size < DNAO. Rule of color band specification Il. Marking, Cutting and Beveling: ‘Marking should be done as per lsometric drawing spool number measurement. Cutting of pipes, fittings and edge preparation according to the drawing, To cut the pipe spools, use suitable cutting disk for carbon steel and stainless steel materials. Based on spool breakdown of piping isometrics, pipe length shall be cut. Excess pipe materials shall be properly mark and stored in suitable manner to preclude mixing with other different material. (Refer Below Fig.) STPTSIOS-H eat Proper marking of identification of pipe Page 10] 62© Sumtoro Copporatin |_| WORK PLAN PROCEDURE FOR BOILER AND TURBINE — PT. JURONG ENGINEERING LESTARI Je PIPING WORKS REV CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT Pipe beveling is the process where an angle is formed between the edge of the end of a pipe or tube and a plane perpendicular to the surface. A standard pipe bevel angle for welding 1s 37.5 degrees. Typical Weld Joint Profiles Plain Bovol arueea ue oun cn Lat Ml, Fit-Up and Tack Welding: Prior to fitting and alignment of pipe spools or fittings, check that there are no foreign materials Inside the pipes. And it shall be cleaned by air blowing with compressed air if necessary. For butt Joints a uniform root gap shall be maintained according to the ASME Standard. For all socket weld joints the pipe end shall be gap between male and female component shall be maximum of 3 mm. and minimum of 1 mm. Insert the piping end to the bottom of fitting ‘and mark-up the fitting end point on the piping surface. Withdraw the piping from the fitting by 241mm for expansion gap. (Refer Below Fig.) Page 11] 62r 5 Samim Cnptn PT. JURONG ENGINEERING LESTARI PIPING WORKS CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT WORK PLAN PROCEDURE FOR BOILER AND TURBINE REV:1 Sesoe me attr mee we ‘© Tack weld shall be done by qualified welder as per approved WPS. ‘¢ If flange is attached, use proper tools such squares or equivalent tools. When installing the flanges, ensure these are perfectly at right angle with the piping. ‘© The holes of the flanges attached to the same piping are to be made at the same inclination by using a level ora stretch, ‘Small Pipe Installation of Flange Perforating of Flanges Page 12162®: Sunitano Cuparin | _ WORK PLAN PROCEDURE FOR BOILER AND TURBINE —= PT. JURONG ENGINEERING LESTARI ar JEL PIPING WORKS REVI CENTRAL JAVA 2x LO0OMW SUPERCRITICAL COAL FIRED POWER PROJECT ‘Temporary Support for Fit-up ‘Welding of Pre-Fabrication Work: ‘+ All the welding activities should be performed by quelified Welders only. ‘© All Welders and welding of piping work shall be performed in accordance with the defined in. document, “Welder's Performance Qualification Test Procedure for Field Welding”. ‘© Inspection of edge preparation and offset between inside edges (alignment) shall be done in the tack welded condition. © Check the WPS requirement before conducting any welding works of pre-fabricated pipe. © Before starting welding work, check the equipment before start-up, and always ground directly tothe base metal. ‘+ Precaution shall be taken not to reduce the weld base metal below the required minimum thickness. ‘+The weld surface shall be adequately smooth and suitable for Non-Destructive Examination Refer to Below Table. Page 13/62PT. JURONG ENGINEERING LESTARI er 4 Simiano Copontin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE EL PIPING WORKS REV:A CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT Tolerance for welding surplus Design Temperate (0) aie he ruaterial > 400°C 175~400°C <175% Less than 3.0 20 as 50 over3.01050 20 30 50 over 5.010 130 20 40 50 Over 13010250 as 50 50 Over 25010500 30 60 60 Seas vo Beam V. NDT (Non-Destructive Test) and PWHT. © ANon-Destructive Examination and Post Weld Heat Treatment of piping constructed with the site pre-fabrication shall be finished before carrying piping to the site as per document, “Field Welding Control Procedure". VI. Temporary Storage and Color Code. «All the fabricated Spools to be segregated by Isometric Drawing Number and system wise. © Keep the fabricated spool ends always in closed condition to protect damages and avoid entry of foreign materials. © In case of temporary storage after prefabrication, it is recommended to use color coding to identify each unit piping for both boiler and turbine area. Please refer to the sample below. YELLOW Page 14| 62PT. JURONG ENGINEERING LESTARI SEL *® Sumitomo Cporaton | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL PIPING WORKS REV CENTRAL JAVA 2x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT 4, PIPING ERECTION PROCEDURE 4 WORK CONTROL FLOW CHART |. Material Check a Material Handling and Lifting a IL. Cleaning of Bevel a WW.Line Up. V. Fit-up and Tack Welding o \Vi.Welding a VII. NDT (Non-Destructive Test) u VII, PWHT (If Necessary) a Page 15/62PT. JURONG ENGINEERING LESTARI EL « Somiom Capon | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT a Hanger and Support Setting o ‘System Line Check . a XI. Pressure Test i Xil, Touch-up Painting Work Page 16|62& Sumitomo Corporation | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PT. JURONG ENGINEERING LESTARI ar EL PIPING WORKS REV ‘CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT Material Check: ‘© Check Piping Material Specification, fittings, branch piping, direction of flow, supporting ‘method, etc. against the relevant construction drawing. © Ensure the Color Coadding of the pipe materials, Material Handling and Lifting The dimensions of pipe, branch pipes, direction of flow, and etc. shall be checked carefully by using relevant drawings before lifting materials. «The weight of lifting materials, center of gravity, and lifting point shall be checked before lifting, and suitable lifting tools shall be used for the lifting. '* Polish the bevel end as much as possible before lifting the pi ng. ‘* The anticorrosive paint approved by SC-BTG, and cap shall be applied to the bevel after cleaned bevel, ‘© Forthe selection of wire ropes, refer to Table of “Safety load for wire rope angle”. © Especially hanger support of main piping and large caliber piping are preceded and attached. Page 17/62PT. JURONG ENGINEERING LESTARI SEL Sumiomo Corporation | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS REV ‘CENTRAL JAVA 2 x 10001MW SUPERCRITICAL COAL FIRED POWER PROJECT ‘Table for Safety load for wire rope angle Wirerope| — Odeg. 60 deg. 90 deg. 120 deg. | baal hon | Dia. of rope’ mm Ton Ton Ton Ton 8 1.00 087 on 0.50 10 154 1.33 1.09 07 2 22 192 157 ant 4 3.04 2.63 245 1.52 16 3.95 3.43 2.80 1.98 18 5.00 433 3.54 2.50 20 6.16 534 436 3.08 2 7.40 6.46 5.28 373 24 8.90 7A 6.29 445 2B 12.44 10.51 858 6.07 32 15.80 12.68 11.47 7.90 36 20.08 17.36 44.17 30.02 40 24.78 21.43 17.49 1297 44 29.94 | 25.93 21.17 34.97 48 35.66 | 30.88 25.22 47.83 56 48.34 41.86 34.18 24.00 IIL Cleaning of Bevel: Clean the piping edges for welding by grinding from outside and inside surface. Ensure the root faces are not over ground that would substantially reduce the edge thickness. The bevel surface and adjacent inner and outer surface for a distance back approximately 10mm (30mm of piping outside for socket welding), shall be ground or brushed to remove rust, mill scale, grease, oxide and any contaminant harmful for welding, and these surfaces shall be reasonably smooth and uniform as shown in fig... While grinding, pay attention that pipe edge shall not be too thin. Page 18] 62PT. JURONG ENGINEERING LESTARI SEL & Sumitomo Caportin | | WORK PLAN PROCEDURE FOR BOILER AND TURBINE EL PIPING WORKS REV:1 CENTRAL JAVA 2 x LOOOMW SUPERCRITICAL COAL FIRED POWER PROJECT pens Polish range SUI fiom | ‘© Ifthere is any damage found on beveled ends especially on shop fubricated piping, it shall be rectified in accordance with the weld end detail as shown ia relevant drawing, «After grinding is completed, air blow shall be carried out on the piping and fitting intemals by ‘compressed air to remove foreign materials as shown Fig below. _E Pipe cleaning tool Internal cleaning with air blow ‘* Then, openings shall be covered or capped to prevent intrusion of foreign material. WV. Line Up: ‘+ Prior to fitting and alignment of pipe spools ot fittings, check that there are no for ‘materials inside the pipes and it shall be cleaned by air blowing with compressed sir if necessary. ‘© Marking, the following items shall be measured and marked on the pipes in specified places. (Base point of piping, elevation level point for line-up) and check the original point of the building, © Support for piping work, in principle use of temporary pipe supports should be avoided as much as possible, If it is necessary to use temporary supports, it shall be rigid and made of “Angle bar or Channel bar or H beam” not wire rope. Page 19] 62“ Sunitomo Cuportn | WORK PLAN PROCEDURE FOR BOILER AND TURBINE T => PT. JURONG ENGINEERING LESTARI SEL PIPING WORKS [eeva CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT Aliga factory punch mark of the piping (shop fabricated piping) with the centerline marked on column with respect to reference centerline defined in applicable drawing. Use plumb and water level (vinyl hose). Ensure the elevation and setting lines matches as indicated in applicable drawing. PLUMBUNE PIPE SPOOL STRUCTURE TO BE SET LEVEL OF PIPE TENPORARY SETTING BY WATER LEVELING HOSE POINT BEVEL EDGE Page 20/624 Sumiomo Copeeton | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PT. JURONG ENGINEERING LESTARI PIPING WORKS Lev: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT v. Fit-Up and Tack Welding Fit-up pipe to pipe spools or piping to and/or valves according to fit up gap tolerance (see fig Below) before securing the pieces by tack welding. Refer to document, “Tolerance List of Mechanica. as Gap: 2 "mm os Gap tolerance for butt joint “The internal misalignment ofthe ends tobe joined shall not exceed 2.0mm unless the piping design specifically states a different allowable misalignment. t Less than 2mm Tolerance for internal misalignment Confirm the location of nozzle from the main piping where attachment is to be made. Fit-up bosses to the designated tapping point purposely prepared during fabrication of shop piping. Position of all valve handles in a direction where it can be easy access for operation and shall be installed in the right direction of flow. ‘Tack welding shall be undertaken by using the taper lug, Keeper lug, bridge lug, or special fitting tools. If required, perform preheating before welding any lugs to the pipe. Refer to document, “Field Welding Control Procedure”. These lugs shall be the same grade as the base metal. (Refer to below Fig.) Page 21| 62= PT. JURONG ENGINEERING LESTARI ] EL “ Sumiom Coportin | | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS REVAL CENTRAL JAVA 2x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT aia fneton- ja Min 0m ney ical 2 § Poe size Mote than 48 and> psn tt ecto pe size Nx spaced: Ppe ticle Mare than 30mm‘ PpeecLesthansonm- Pipe ck’ Leshan tm Installation Procedure of Lug for Edge Preparation «Incase of stainless stee! or high chrome steel welding, proper back shield preparation shall be made before fitting, water soluble paper or equivalent shall be used. (Refer to Fig. 4.6-3) INSTAL TEMPORARY SEALNATERIAL ease A acticin Fig. Preparation for Back Shielding Gas + Fit Up inspection @ + Inspection of edge preparation and offset between inside edges root gap shall be done in the tack welded condition. ‘© Check around the welding groove that all contaminants have been thoroughly removed. ‘Slag and spatter shall also be removed on each weld pass or layer. And, weld metal shall be checked carefully for any cracks, blow-holes and slag inclusions and etc. These defects must be completely repaired prior to following welds. ‘© Tack welding or other securing method employed to align the pipe in right position shall be examined so as not to be the any cause of subsequent weld defect. The start point and weld groove shall be checked carefully for any arc-strikes which are not permitted on the metal surfaces. Page 22| 62» Sunicmo Copan | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PT. JURONG ENGINEERING LESTARI we PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT ve vil vil. Welding: ‘© Allthe welding works should be performed by qualified welders only. © All Welders and welding of pipe work shall be performed in accordance with the defined in document, “Welders Performance Qualification Test”. Selection and handling of welding rod (Electrodes/Filler Metal) shall be conformed in ‘accordance with the reference document, “Field Welding Control Procedure”. * Check of the Welding Procedure Specification (WPS) for the piping work. ‘+ If preheating is required for welding, refer to document, “Field Welding Contro! Procedure”. ‘© Welding shall be continued until three (3) layers have been completed, without interruption. © The weld surface shall be adequately smooth and suitable for Non-Destructive €xamination, ‘+ Precaution shall be taken not to reduce the weld base metal below the required minimum thickness. Non-Destructive Test -NDT: ‘* Non-Destructive Examination (such as RT, MT, UT, PT and VT) shall be carried out in accordance with ASME Sec. V and B31.1 Table 136.4. ‘* The procedure and judgment shall be subjected to requirements of ASME 831.1 Chapter VI ‘* When a defect is found by NDE, the repair procedure of welding shall be done in accordance with reference document, “Fleld Welding Control Procedure”. Post Weld Heat Treatment: * If post weld heat treatment is required, refer to the field welding procedure and document, “Field Welding Control Procedure”. Page 23/62PT, JURONG ENGINEERING LESTAR] EL Sumiono Caplin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE — PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT 1X. Hanger and Support Setting: ‘+ In case of metal piping, the position of piping support shall be determined according to the standard of maximum span shown in Table 4.11. This is the maximum allowable value for horizontal piping to prevent insufficient drain caused by the inflection of piping and to prevent undue bending stress caused by the loads between supports, Maximum support span of the horizontal piping Nominal Diameter ‘Duk Diamever(mm) _| Maximum Span of Piping Support : : ws | American | Water serace| 5!am,Gasor Air standard Service 6 ae | (105 103 | a | 4a 138 137 10 | 38 73 474 a | 4p 27 213 a ae 20 | 3/4 272 26.7 25 1 34.0 334 32) aa/a | 427 42.2 4 | 1p | 46 483 3.0 40 50. 2 60.5 60.3 _| 65 | 242 | 763 730 20 3 aot 38.9 37 46 go | saz | 1016 | 1016 100 4 3143 | 1143 as 5 1398 | 1413 ied ae 150 6 1652 | 1683 5 7 190.7 = a nl 200 8 263 | 219.4, 25 9 2018 = 58 a 250 | 10 2674 | 2734 : 300 | 12 3185 | 3239 350 4 355.4 | 355.6 70 a ao | 16 | 4064 | 4054 450 | 18 457.2 | 457.2 fe oe soo | 20 soso | 508.0 550 2 ssa | 559.0 ia a eo] 24 6036 | 610.0 38 Re Page 24| 62Hae PT. JURONG ENGINEERING LESTARI J Ser 6 Sumitomo Conertin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE EL REV: PIPING WORKS CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT ‘+ Incase of the Non-grip type U-Bolt support, 221mm of clearance between U bolt and top surface of the pipe shall be kept to allow thermal expansion. In case of the Grip type U-Bolt support, it shall be fixed between U-boit and top surface of the pipe by lock with double nut. KR 4 © fees cea ‘bate ete U- Bolt Support Type ‘+ After Hydrostatic test of the piping system have been completed (including drain out), each hanger and support shall be adjusted, and the pipe line shall be arranged to normal in the cold condition. However, pipe lines which will be insulated, the hanger setting shall be carried out after completion of insulation work. ‘+ Set the pipe line to the normal position in the cold condition. In this case, tum buckle of each. hanger or support is to be adjusted in first place so as the rigid supporting point comes to the position as instructed in the drawing, then move the pipe line and set the rigid support. + Adjustthe constant hanger by tur buckle, however, the traveling indicator should not exceed ‘either upper or lower limit. And adjust the spring hanger by tum buckle, however, the load indicator should show the designed value of the cold condition. In addition, the hanger indicator shall be installed so that it can check easily from access, SPRING HANGER ($4) constanTvavcte (c+) | ___aTORAULE DAMPER (Ho) = POSITION OF INDICATOR 2eitapena ot serene "hl dein oe tot etn 2S woman Sed aoe a ese ae Taal ae ex Page 25| 62PT. JURONG ENGINEERING LESTARD SEL « Sumitomo Caporatin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL PIPING WORKS REV:1 ‘CENTRALJAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT ‘© The lock of hanger support shall be removed after water for the hydrostatic test was ‘completely drained, and the temporary support also shall be removed. ‘+ Regarding the spring hanger, check the indicator and take @ revord at the time of cold condition, and take records according to each load even aftr tral operation. X. System Line Check: '* Before line check, ensure all the welding requirements of the system have been done as per drawing and records are maintained properly. ‘* Once the System is fully Erected, a complete check on the Line shail be carried out with special attention, © Ensure the Piping system is erected as per approved Isometric Drawing and Support Drawings. If found any deviation on the system during line check, to be corrected before to the Pressure test based on priority. Xl. Pressure Test: ‘© Hydrostatic test The internal piping and external piping’s shall be given an official hydrostatic test simultaneously with the boiler pressure parts in accordance with Procedure For the test boundary, Non-boiler external piping’s shall be divided into small test packages by the design pressure. Test shall be carried out in accordance with Procedure The test shall be carried out with the spring boxes blocked. We particularly draw attention to the minimum temperature to be respected during the tests. + Identify the test loops for the completed line system wise, ‘* Test packages shall be prepared with all welding / NDT summary, P&ID marked with Test limits, Isometric drawings, support details etc. for the completed lines of the system and submitted for client's approval. ‘© The Test Pack documentation shall contain isometrics or relevant pack of pipe workrelated to package of piping system that is bearing tested and shall include following information: ‘© Umit of test as illustrated on the P&ID. ‘© Location and thickness of test spades © Test medium, Test pressure, Location of vent and drains Page 26/62PT. JURONG ENGINEERING LESTARI Fer JEL WORK PLAN PROCEDURE FOR BOILER AND TURBINE er PIPING WORKS REV:1 ‘CENTRAL JAVA 2 x JOOOMW SUPERCRITICAL COAL FIRED POWER PROJECT Requirements for isolation or removal of in-line equipment and instruments, Inside ofall pipes, valves, fittings and other associated equipment are clean and free from loose foreign matter prior to commencement of the pressure test. Upon obtaining mechanical clearance and test packages approval, Hydrostatic test shall be carried out as per project specification. Test package shall be prepared as per method statement and procedures. ‘Temporary test gaskets shall be installed for test on location with temporary blinds or spools. However permanent gaskets may be used for the flanged joints which will remain unopened during and after pressure test. For example, in orifice flange sets shall be plugged. Non-return valves, if installed will require that the piping network pressurized from the upstream side. High point vents to release air from the system whilst filing with the test medium and low point drains, either valve or plugged Two pressure gauges (minimum) shall be used for the test. The gauges shall be calibrated and certificate attached to test package before pressure test. The maximum range of ‘gauge will be 1.5 to 2 times of the test pressure. Once the pressure of the line is stable, inspection of the line shall commence. The test pressure for process or power pipe work shall be for 2 minimum of 10 minutes or as required to inspect the line. {in case of leakage, the line shall be retested after repair according to the related procedure. When the test has been successfully completed, line is de-pressurized by operating vent valves gradually. Then the completed discharging of the system through the drain valves {s taken up, keeping the vent valves always open. The line shall be de-pressurized and drained completely. All test blinds shall be removed and the line shall be reinstated with permanent gaskets. Page 27/62PT. JURONG ENGINEERING LESTARI SEL % Suniomo Cporetin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL PIPING WORKS REVAL CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT © Pneumatic Test ‘© Before installation of blinds, piping internal shall be cleaned from dust, debris or other foreign matters by air blowing which may block small bore nozzles or pressure gauges. Oo QC inspector shall ensure and monitor the cleanliness of pipe internal before test. ‘© _ Install blind flange wherever needed. Temporary gaskets to be used shall be capable of withstanding the test pressure to be applied. * Install the temporary piping / valves / pump to be used for testing, install @ vent line at the highest point of the spool. Pressure chart recorder and two (2) pressure gauges shall be installed in the system, one near the pump or at the lowest point of the spool and the other at the highest point of the spool, Both of which shall be positioned so that they can be easily accessed or reached and observed. As much as possible, both gauges shall be positioned in such a way that their dial face is in one plane or observer can view both ‘gauges simultaneously. ‘© Start filling of compressed alr with the vent open to allow entrapped air to escape or vented. Close the vent. ‘* Before applying pressure, check for leakage by soap bubble and re-tighten blinds / joints if any is found. ‘© Pneumatic tests shall be applied by raising the pressure gradually to not less than 1.2 nor ‘more than 1.Stimes of the Design Pressure of the piping system. ‘+The pressure in the system shall gradually be increased to not more than one-half of the test pressure, after which the pressure shall be increased in steps of approximately one- tenth of the test pressure until required test pressure has been reached. ‘¢ The pressure shall be continuously maintained for minimum of 10 min. It shall then be reduced to the leaser of design pressure and held for such time as may be necessary to Page 28/622 Sumiono Copan PT. JURONG ENGINEERING LESTARI SEL WORK PLAN PROCEDURE FOR BOILER AND TURBINE. SEL PIPING WORKS REV:1 CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT conduct the examination for leakage. Examination for leakage detected by soap bubble or equivalent method shall be made of all joints and connections. Leakage Is not allowed at the time of the required visual inspection. ‘The piping system, exclusive of possible localized instances at pump or valve packing, shall show no evidence of leaking. The metal temperature shall not exceed 49°C (120°F) during the close examination. Upon successful acceptance of pneumatic testing, pressure shall be gradually released. Release pressure until gauge reading is zero. Remove temporary blinds, temporary piping system. Pneumatic Test Record/Certificate traceable to the spools or system being tested, showing the gauge serial number and calibration date shall be endorsed by the clients or 3% party inspector. In additional, the information shall be incorporated on to the chart. Manufacturer and Identification of Pipe spools. ‘Type of test (hydrostatic, Pneumatic] Test medium and temperature Pneumatic test pressure Holding time of Pressure, Date of Pressure Test Hawritten pressure test procedure is followed, reference shall be made to this procedure. ‘+ The test shall not commence without the presence Client. Page 29| 62© Sumitomo Coporaion | WORK PLAN PROCEDURE FOR BOILER AND TURBINE ——s PT. JURONG ENGINEERING LESTARI EL PIPING WORKS [_ reva CENTRAL JAVA 2x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT xu. PRECAUTIONS / SAFETY '* Pneumatic testing area shall be properly barricaded to control third personal entry and proper sign board shall be displayed. * Do not make any adjustments, tightening on pressurized vessel. If necessary to do re- tightening, release pressure before doing so. © Donot knock or hammer pressurized vessel. © Pneumatic test shall be carried out with all due precautions. Itis best to have one man in charge during the whole operation. All other persons on the job shall take directions from. him alone. © The pressure generator / pump shall be disconnected if the operator leaves the equipment for any reason. ‘© Gauge readings shall be observed from time to time and care shall be exercised to avoid increase in pressure due to temperature variations during the test. Please ensure properly barricaded areas are enforced andi only 2 qualified personnel are allowed into the area. Also, the barricade area distance would be required in the Safety Work Permit. Touch-Up Painting: Touch-up painting work to be done at all the field weld joints as per procedure. Page 30] 62‘BF TUROWG ENGINEERING LESTART °» Sao Coputin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS neva CENTRAL JAVA? x 2O00MW SUPERCRITICAL COAL FRED POWER PROIECT @ > cusucrnaury cy (Ufting Plan Will he Submitted Before Erection Work) Page 31/62© 6._INSPECTION AND TEST PLAN (ITP) PT. JURONG ENGINEERING LESTART * Satan Capoten | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS Rev ‘CENTRAL JAVA 2 x AOOOMW SUPERCRITICAL COAL FIRED POWER PROJECT ——~ FFIURONG ENGNEERING LESTARL ar Wr 3 GEE ‘nePecnow avo TEST PUN scare =—_ Inia rte Er eg, commerce a ee somes | women Eee] rome T Tope 3 fares aoe [aemimeimaa | wore [ot fo [pm 28 forearm oe ‘ancy | aonwonoeren ee pe fm = = Eure es Page 32/62FAROE GREENEST = ‘Sutera Capuctin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL tive Wonks wa CENTRAL AVA COA SUPERGNICAL COAL ARED POWER PROJECT =~ FE RRONG GNESI TAR ae FRO AL INSPECTION AND TEST PLAN ed occ oases = bere firm Tea | arene [| [we] om Lg — pian parent meee pt for per [areas S| nap | | femal fava | mace Exc becca REE [cme [we] Deine Har Genise eres wf Ese Petter notes | = Bar [Eiccenont momeeeort eee po pet tt Page mie2 Soop ‘BT sURONG ENGINEERING LESTART WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS eZ Rev (CENTRAL JAVA x1000™4W SUPERCRITICAL COAL FRED POWER PROJECT 7 ano ORNS LE aT osmotic ape SS “ aaa LSE] ewer | == ore = -| [es Se} m= he Bowater ssid Wand = ah ca won |e rosin Mee ee ee ee mats page 18'F JURONG ENGINEERING TESTART 5p © Satz pcain| work etan proceoure ror sour ano Turame | _ SEB ING WORKS Reva (CENTRAL IAVA 2 x1000MW SUPERCRITICAL COAL FRED POWER PROJECT — "FY DURONG ENGNEERING ESTAR! aaa, ETE SEL ‘nePESrON No E57 PAN ‘er scares = ng Bt Enrl eg mosey sometime ce fem “Raaaaee SETE | cayeaen ae Sy ems — ©] [ol frome = wa] a] ateepaaate Page 35162FT JURONG ENGINEERING LESTARI eE © Smita Coprin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS neva (CENTRAL JAVA x 10008W SUPERCRITICAL COAL FIED POWER PROJECT © = FF DIRONG ENGNEERNG LESTARL SS PRT a GEL ‘aPecrioN aio Te8t PLAN ‘cow rear — Insc er le ana Pg gh co nner ew kee a oo ol a ee rar Tae RERTET| H = = So Pope 36/62‘PT. JURONG ENGINEERING LESTART ° SniomCopotin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS = et neva ‘CENTRAL IAVA2 x 1000MIW SUPERCRITICAL COAL FRED POWER PROJECT as FT GURONS ENOREERHIG ESTAR! a Pr fEL INSPECTION AND TEST PLAN cient SE TO Bison _—_—— adv for ler Etre ig fear aanat iene fs com ee ==] Tene ; re ken SEES meses [1] [eee ii aoa} ee Page 37182‘F TURONG ENGINEERING LESTARI eE Sustomo Coportin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS neva ‘GNTRAL JAVA 7x COON SUPERCRITICAL COAL PRED POWER PROLECT =~ 'FTRRONG ENGNEERIG LESTARL Se PR a JEL, SAaPecrowaND Tes UN ‘ar seaTooann = te fr Rte Er ch comm ot [senior haa Ie oo brees [vem aula wal po fee faa Freee STE eeateen | wel fs Coe Page 36/62FE RONG NGIERING TAR E “© Samitono Coordi | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS nev ‘CENTRAL JAVA 2x 000M SUPERCRITICAL COAL FRED POWER PROUECT oo Pr RAONG ENGREERNG LENTAR! re FT EL “INSPECTION AND TEST PLAN avr SCBTEDhisten et set te Een hg rt comune [ee toe _ as ST i wc Pe Sas | are aoeaeaniget | on ~~ [ne orn Moe ane Eeretnee ——= vmceoneaes PT] own] Tom laecwetanae aa oe ro = ea | annem | Lowa [on enero re Real oc] [ PT. JURONG ENGINEERING LESTARI EL PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT + CRANE AND RIGGING All works involving the use of a crane shall be properly planned in advance, and PTW will be applied for complex, over dimension of very heavy load above SOtons of material, use tandem crane lift and over 75% crane capacity than the rigging study (lifting plan to be submit separately document) shall be carried to ensure that: > The crane is capable of lifting the load by given the known working radius, boom length, detail weight of the load, etc. The condition of the ground at the crane location is the satisfactory to support the crane v and the load. > The rotation of the cabin and boom are not to be restricted by any means. > Suitable matting or plates are available to protect under grounds services and paving. > Alllifting gears such as sling, shackles, hook, etc. ofthe correct rating are available and in god condition. When a rigging study is required a sultably qualified and experienced person to be appoint and responsibilities will include the preparation of rigging study and safe rigging and lifting of the load at the location. Crane and lifting equipment must be Inspected and carry a valid test certificate Issued by as, accredited testing agency, designated by the government of the country. Crane hooks are to be fitted with properly functioning safety clips to prevent the displacement of the sling from the hooks during the lifting. Loads must always be slung with the center of gravity directly beneath the crane hooks, to prevent uneven tensions being applied to the sling legs. The angle between sling legs shall not, under any circumstances exceed 120 degrees, as this doubles the tension on each leg, thereby reducing the lifting capacity of the sling 50%. For wheeled cranes, outriggers shall be used for each lift, regardless of the size, and shall always be fully extended. One person only, shall give instruction to the crane operator (signalman). Page 48 | 62Suniono Copactin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PT. JURONG ENGINEERING LESTARI_ rar SEL PIPING WORKS REV:1 CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT A “trial lft’ shall be carried out, raising the load a short distance above its pick-up points, to check he stability of the crane, and efficiency of the brakes. The loads shail, at all times be kept as close to the ground as possible. Whenever possible, and after lifting the load from its pick-up point, the radius of the lift should be shortened to increase the crane's lifting capacity and stability. Wire sling and the chains under direct tension during the lft shall not be extended artificially, nor be knotted. Wire sling which show signs of excessive wear, kinking, or broken wires shall be discarded and not used further. At no time while the load is suspended shall personnel perform any works directly beneath. Particular consideration to the presence of low-level structures such as pipe bridges shall be given, where crane is to move about the site. Consideration shall be given to prevailing weather conditions, and where @ greater than ‘normal risk exists, the lift shall be postponed until more favorable conditions developed. Retain a fire extinguisher at the location of fabrication or welding works at all time. Al the works carrying out at a height greater than 2 meters above the ground level must be performed a properly constructed & maintain working platform. Page 49| 62PT. JURONG ENGINEERING LESTARI JEL ® Sumitomo Coporan | | WORK PLAN PROCEDURE FOR BOILER AND TURBINE = PIPING WORKS REV:1 CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT Basic Safety Personal Protective Equipment’s should be worn at all times while entering the work site. Safety Hard Hat with Chin Straps Safety Goggles Ear Plugs Safety Boots Safety vest Page 50| 62PT. JURONG ENGINEERING LESTARI ® Suitomo Coporaon | WORK PLAN PROCEDURE FOR BOILER AND TURBINE — PIPING WORKS REV:t CENTRAL JAVA 2 x 1OOOMW SUPERCRITICAL COAL FIRED POWER PROJECT Hand Gloves Safety Fully body harness with Double lanyards & Shock absorbers Head Protection All personnel shall be issued with safety helmets, which shall be used at all times those personnel, are on site. Safety helmets shall be checked periodically for signs of wear, and in particular for cracks in the shell, and damage to the hammock. Any evidence of such wear shall result in helmets being discarded, and a replacement issued. Aluminum helmets shall not be allowed on site. Helmets shall not be painted, as this may result in embitterment of the shell. Hand Protection Gloves shall be used by personnel involved in works for possibility of the following hazards: ‘* Risk of abrasion © Risk of cutting ‘© Risk of tearing ‘© Risk of chemical, or other bum © Risk of infection The wearing of gloves should be avoided if possible, when works are being carried out on, immediately next to rotating or moving equipment. Page 51| 62PT. JURONG ENGINEERING LESTARI 4 Sumitomo Copoctin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS REV: CENTRALJAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT = + Foot Protection Suitable safety footwear shall be worn by personnel, considering the nature of works and. such hazards as: ‘+ Risk of crushing by heavy objects. ‘+ Penetration by sharp objects ‘¢ Penetration by chemical or harmful liquids © Weld spatter ‘& Hearing Protection Hearing protection shall be worn by personnel involved in works in areas of high noise levels, ‘or when working with equipment that generate high noise levels. Hearing protection is available in 2 basic types, being an external Cun type defender, which fits over the outside of the ear, and an internal plug-type, usually made of compressible foam, which fits inside the ear. Selection of the correct type shall depend upon: ‘+ The nature and source of the noise ‘* The assumed, or known, level of the noise ‘+ The pitch or frequency of the noise ‘* The attenuation, (or protection factor), offered by the defender @ Eye Protection All personnel shall be provided with suitable eye protection wherever there isa risk from: ‘¢ Flying particles © High speed flying particles © Dust ingress © Chemical splash © Radiation glare © Hot sparks or material spatter © Harmful vapors The correct selection of eye protection shall depend on the assessment of the risk, or combination of risks, based on the foregoing, Page 52/62Sumitomo Caperaion | WORK PLAN PROCEDURE FOR BOILER AND TURBINE 4 : PT. JURONG ENGINEERING LESTARI EE PIPING WORKS REV: CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT + Fall Prevention Inspection & Review Any walking or working surface higher above a lower level shall be inspected and reviewed frequently © Strength and structural integrity to ensure that the surface will safely support the number of personnel and equipment that will be used # Adequate Guard rail systems ‘+ Safety nets shall be installed wherever possible at levels of steel structures opening in order to prevent falling objects from height Protection & Control © Covers for holes in walking and working surfaces, roofs and floors. '* Body harness with two lanyards to allow personal to be continuously connected to anchorage points, lifelines, and/or deceleration or positioning devices while walking and. working ‘© Controlled access zones ‘* Safety monitoring system using a dedicated safety personal to watch, identify and warn workers of falling hazards © Erection of Toe boards, screens, or guardrails systems to prevent objects falling from higher levels, Consideration of a protective canopy structure and lanyards to secure tools, as appropriate ‘+ Ensure potential falling objects are kept far enough from the edge of the higher level so that those objects would not go over the edge if they were accidentally displaced. ‘* Erection of barricades around the area into which objects could fall and prohibit employee from entering the barricaded area without adequate PPE. Page 53/627 PT. JURONG ENGINEERING LESTARI SEL “© Sutomo Copocin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE SEL PIPING WORKS Rev. CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT % Scaffolding work ‘+ Select only good & rigid scaffold component materials. '¢ Store scaffold material with proper racks / container and barricade around the storage area with proper signage. ‘© Use only trained, competent and authorized Scaffold Erectors to carry out work. «Safety harness with 2 lanyards attached to a shock absorber must be anchored to rigid ‘member of existing scaffold at all times. ‘© Tie down all hand tools to part of body or to safety harness. Fire Protection © Ensure PTW available for hot works. Fire watchman shall ensure fire extinguisher is available nearby hot work area ‘+ Ensure all combustible materials are cleared form hot work area ‘© Fire blankets shall be provided as barricade around and below hot works area. * Pre-hot work list check list before commencement of works * House Keeping ‘© During the execution of erection works, the working area & storage area used should be free from accumulation of waste or rubbish. ©All temporary & surplus material shall be removed to the designated disposal area selected by the contractor & dumped in suitable. * To provide construction personal with policies and procedure, which pertain to housekeeping during construction operations in order to eliminate accidents, improve efficiency and reduce cost. Page 54|62© Sunitomo Copoction | | WORK PLAN PROCEDURE FOR BOILER AND TURBINE Pra STAR Ser JURONG ENGINEERING LES JEL PIPING WORKS REV:1 CENTRAL JAVA 2 x 1000MW SUPERCRITICAL COAL FIRED POWER PROJECT “Waste Industrial Material Every day on the completion of work the steel scrap & Rubbish shall be removed or dsposed in a satisfactory manner & leave the premises in a condition satisfactory to the client representative Al the steel scrap & wooden packing cases should be removed tothe designated scrap yard only Electrode bits, grinding wheel residue & steel scraps should be disposed in separate places. Works area, passageways and stairways and all other areas shall be kept free of debris and materials. Trash containers/drums shall be used for disposal of scrap material and other construction generated debris. Storage areas shall be kept clean and material neatly stacked or place. Walkways and other areas where personal travel shall be maintained free of equipment, obstruction, and other materials, which may cause an accident or Injury. Construction material shall be storage or placed in an orderly manner. Electrical cables, cords, wires and other such temporary system shall be keeping of the ‘walking surface in an elevated position where they pose no potential danger to personnel cor damage by construction activities or equipment, Lunch and eating area, rest shed area shall be kept clean and free of all food scraps, wrappers, cups and other disposable items, Page 55|62FE TRONS ENGINEERING START Qa «SnteoCapain | WORK PLAN PROCEDURE FOR BOILER AND TURSINE PIPING WORKS. neva ‘CENTRAL JAVA x 000M SUPERCRITICAL COAL FRED POWER PROKET 1408 SAFETY ANALYSIS USA) a ‘rojce | conv 510001 Contre ower Pane ror Passes cavoamy |r eTOTE Taesunsg_ | nde | ik ne Tom Week ten | Freconot Boer and Tris pina Ui t en WS \ [e.toed 4 wasp | tome ome a] mane ce omy | se a i © : 7 fala Seer fof} lager Page 56162‘T-TURONG ENGINEERING LESTAR E “Sadun Captin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS Rev CENTRAL JAVA2 x 20D0MW SUPERCRITICAL COAL FRED POWER PROJECT shown tocar monsinsie |], ] |e asda] | ecm = a Notion the training cae vet a] | af an | sing the ef ands meron alfa la}. | Seanieet Patient = ie eta wn eed eon Latatqutteam concoct crtanon |2) 4] 2] | tnestenedconopemtonoy afala|a [amma cenntevetintenoatananscie — ||] || castgstnamannatesnentn, | 1] ] | sperm? 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[2] | meer a Season ates 4/1 {| Steen fafa) seer ‘Senet sa ere Page 59/62ic) oO Stn pie PIPING WORKS. FT. TURONG ENGINEERING UBSTARL [WORK PLAN PROCEDURE FOR BOILER AND TURBINE Rev (CENTRAL JAVA2 AOOOTAW SUPERCRITICAL COAL FIRED POWER PROLECT today aot tan em n/a pou ‘cmt steer! atest aren alale Notch themenng gh ‘by amped nga erst Restate ssose opeasoe Seemed 2} el eer Faves a)ale verano wha that iNet emer ico ping Secor? iors cxtsenyerencrtcngensimecnse — | sl | y tower Hectares ‘Shaner bce moog fry ceaet by Cn aco (rncndg tok tend Facet oe ‘Soptete ay tung cnt Uratoneapenens ey a} |e] | Spat enmetentoed mee | af penton ‘et cpa Page 60/62T-TORONG ENGINEERING LESTART aE ‘Sion (opin | WORK PLAN PROCEDURE FOR BOILER AND TURBINE PIPING WORKS. Revit ‘CENTRAL JAVA2 x3000W SUPERCRITICAL COAL FRED POWER PROJECT SRT Di as eae cei Seaton rot ‘Senin fotos inet: yy esr sateen Maker, Sees bond py ued rn ae, ene ae, ‘Sense iene, then Gr Uh 48 gan dbp ot ne nna Coc i ant ene ft [es GaSnantm sateen aston ekenoessaposey oncogene centre inset ako ‘incense stat nr tml seme anaes poy heres Page 62/62