Service Bulletin

Volvo Truck Corporation

Curitiba, Brazil Trucks
Date Group No. Release Page

10.2010 431 168 07 1( 7 )

Input shaft, overhaul

FM9/FM12/FH12/FH16/FH/FM
VT2412B (GSS-AGS)
AT2412C, AT2512C, AT2812C,
ATO2512C, ATO3112C
AT2412D, AT2612D, AT2812D, ATO2612D, ATO3112D

Input shaft, overhaul

T4028611

Contents
“Disassembly”, page 2
“Inspection”, page 4
“Assembly”, page 4

88998341
ENG45501 English
Printed in Sweden
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 2( 7 )

Service Procedures
43197-5
Input shaft, overhaul
Unit removed
As the same illustrations are reused for different variants, some details may differ for the
variant you are working on. The essential information in the illustrations is, however,
always correct.

Special tools: 9990193, 9992619, 9992671,

9996222, 9996366, 9996413, 9996498,
9996499, 9996500, 9996616 , 9996904,
9998022, 88800004

Disassembly
1
1
Remove locking ring

T4028612
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 3( 7 )

2
2
Draw off the roller bearing.

A – 9998022 (AT2412C, ATO2512C)

B – 88800004 (AT2512C, AT2812C, ATO3112C)
C – 9996499
D – 9996413
E – 9992619
F – 9996498
G – 9996500
H – 9992671
I – 9996222

9992619, 9992671, 9996222, 9996413, 9996498,

9996499 , 9996500, 9998022, 88800004

T4028613

3
3
Remove the engaging sleeve, interlocking pins and
springs.

Note: The springs and interlocking pins are loose.

T4028610
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 4( 7 )

4
4
Remove the gear, the engaging ring, the synchronizing
cone and the two needle bearings.

T4028614

Inspection
5
5
Clean all components.
Inspect components for damage or wear. Replace
damaged or worn parts.

T1008812

6
6
Put all the components on a table, so that they partly
overlap the edge of the table.
Check that the synchronizing cone is flush with the
engaging ring and measure from the engaging ring
lower edge to the synchronizing cone’s upper edge.
Measure at several points.
Synchronization New Min.
components dimension
(mm) (mm)
Low split / High split 19,5±0,3 18,4

T4016277

Assembly
7
7
Lubricate the needle bearings, synchronizing cone and
gear with gearbox oil. Replace the lock pin springs with
new items. Lubricate the springs.
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 5( 7 )

8
8
Place the shaft on a table.
Fit the synchronizing cone, the engaging ring, the gear
and needle bearings.

T4028614

9
9
Press on the roller bearing. Use socket mandrel (A)
9996904 and mandrel (B) 9990193.

Note: Use mandrel (C) 9996616 as a base to avoid

damaging the input shaft.

Note: Use a thickest possible retaining ring. Maximum

permitted play 0.05 mm.

9990193, 9996616, 9996904

0.05 mm

T4028617
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 6( 7 )

10
10
Fit the retaining ring.

T4028612

11
11
Turn the shaft over and put it in a vice.

Note: Use soft jaws in the vice.

12
12
Fit the engaging sleeve with the chamfered edge facing
upwards.

T4028615

13
13
Pull down the engaging sleeve into clutch position. Fit
the interlocking pins and springs.

Note: For further information about detent pins and

springs, consult Function Group 4315, Information type
Description Detent pins and springs, split and input
shaft.

T4028616
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 10.2010 431 168 07 7( 7 )

14
14
Fit the socket mandrel (A) 9996366 and pull the
engaging sleeve up into the neutral position.

Note: When installing the complete input shaft on the

mainshaft, hold the engaging sleeve to prevent it from
coming loose.

9996366

T4028618