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Product: TRUCK
Model: 789C TRUCK 2BW
Configuration: 789C Off-Highway Truck 2BW00001-UP (MACHINE)
POWERED BY 3516 Engine

Testing and Adjusting


789C Off-Highway Truck Steering System
Media Number -SENR1526-03 Publication Date -01/10/2002 Date Updated -09/10/2002

i01818603

Front Wheel - Align


SMCS - 4201-024

Illustration 1 g00928358
Typical top view of the steering linkage

(1) Clamps on left side tie bar

(2) Clamps on right side tie bar

(B) Distance between the front tires at the back

(F) Distance between the front tires at the front

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Procedure
1. Raise the axles until the strut rods in the suspension cylinders are fully extended.

2. Move the wheels to a straight ahead position.

3. Measure the distance between the front wheels at location (F) .

4. Mark location (F) at each tire. Rotate the tires by 180 degrees.

5. Measure the distance at location (B) between the same marks.

6. Use Table 1 to determine the correct toe-out when the front wheels are off the ground.

Table 1

Correct Toe-Out
B = F - 48.5 mm (1.91 inch)

7. If the difference that was found in the previous step is not correct, adjust each link assembly by
the same number of turns.

Note: After the adjustment has been made, the tie rods must be of equal length.

Note: Use the following procedure to align the tie rod with the clamp assembly. Failure to correctly
locate the clamp assembly on the tie rod could shorten the service life of the tie rod assembly.

Clamp Positioning

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Illustration 2 g00928375
View A-A

(3) Tie rod

(4) Clamp assembly

(A) 6.350 ± 1.530 mm (0.25 ± 0.06 inch)

1. Position clamp assembly (4) on tie rod (3). Refer to Illustration 2.

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Illustration 3 g00928376
(3) Tie rod

(4) Clamp assembly

(5) Nut

2. Align the open portion of clamp assembly (4) with one of the slots in tie rod (3). Refer to
Illustration 3.

3. Tighten nut (5) .

Note: For the proper torque value, refer to Specifications, "Steering Linkage and Cylinder
Mounting".

Note: When the adjustment is correct, there will be a front wheel toe-in when the truck is in normal
operation with correctly charged suspension cylinders.

Copyright 1993 - 2006 Caterpillar Inc. Tue Mar 7 11:39:12 EST 2006
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