BOGE Focus PDF

BOGE air. The air to work.
Focus Controller
May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 1

Focus Controller
• Overview of Capabilities • Base Load Switching

• Focus Hardware • Leak Detection
• Focus Interface • Software Updates
• Parameters • Modules
• Faults

Focus Basics
General Capabilities
All Ratio Capabilities, Plus:
• Control of 1-4 Compressors via Integrated ModBus
• Control of VFD Setpoint in SF Machines
• Efficiency Display
• Leak Detection Mode
• Clock/Sequencer Function
• More User-Friendly Interface
• Two Remote-Switchable Pressure Profiles
• Multiple Add-On Modules to Expand Capabilities Further

Focus Basics
Focus Hardware
Focus TAN
Display Module

Focus Basics
Focus Hardware
Focus Base Module

Focus Basics
Focus Hardware
Additional Modules

Focus Controller
Focus Interface
Net/Line Pressure Air End

Temperature
Compressor Status
Press Right Arrow for Next Screen

Focus Controller
Focus Interface
Sump/System
Net/Line Pressure Pressure
Compressor Status

Focus Controller
Focus Interface
Hours Until Motor

Servicing Due
Load Cycles Until
Separator
Servicing Due
Hours Until
Compressor
Servicing Due Battery Voltage
>2.8v is Normal

Focus Controller
Focus Interface
Total Hours Efficiency
Idle Hours
Load Cycles
Up Arrow for Leakage Monitor Right Arrow for Next Screen

Focus Controller
Focus Interface
ModBus Status
Release Type
Key Switch Status
Auto Restart
After Power Loss
Delay

Focus Controller
Focus Interface
Pressure Range
Net Pressure Timer Status
Sequencer Status

Focus Controller
Focus Interface
Hold Enter to
Change Date/Time

Focus Controller
Focus Interface
Software Version
Press Enter for Press Right Arrow

Code Entry for Main Screen

Focus Controller
Focus Interface
Use Navi Keys to

Enter Access Code
Press Enter

Focus Controller
Focus Interface
Parameter Access

Focus Controller
Focus Interface
Parameter Access

Focus Controller
Focus Parameters
Parameter List in Functional Description

Focus Controller
Focus Faults
Fault Table

FOCUS base load switch (BLS)
FOCUS base load switch
- Integrated BLS for up to 4 machines (via RS485 / optional relay module)

- Modular expendability (max. 5 additional modules)

Focus Controller
Base Load Switching
RS485 RS485 RS485
BLS is Intended to Sequence/Cycle 4 Machines of the Same or Similar Size

Focus Controller
Base Load Switching

Wiring
51 GND
52 RS485 +
53 RS485 -
120ohm Termination Resistor Jumper

Base load switch only by RS 485

3 3 3
+ RS485 Interface + RS485 Interface
FOCUS RATIO FOCUS RATIO
Bus address Bus address Bus address Bus address

“0” “2” “3” “4”
MASTER SLAVE SLAVE SLAVE
Base load switch only by contact (Relay module)
Contact
2
2
2
Output release Output release Output release
Other
FOCUS RATIO BASIC
brand
+ 3x Relay
module
Relay address Relay address Relay address

“2” “3” “4”
SLAVE SLAVE SLAVE
Base load switch with combination of contact and RS 485
Contact
2
3
2
RS 485
Output release Output release
Autotronic Other
FOCUS FOCUS
brand
+ 2x Relay
module
Bus address Bus address Relay address Relay address

“0” “2” “3” “4”
Example parameters for base load switch
9.7 bar C1
9.6 bar C 2 Pressure switch points
9.5 bar C 3 BLS
9.0 bar Pressure switch points

8.7 bar C 1 compressors
8.5 bar C2
8.3 bar C3
8.0 bar
- The cut in and cut off pressures of the compressors must be above the values of the BLS
- The machine switching points of the machines should be cascaded
- A differential pressure between pressure transducers of machines and BLS must be
- considered during adjustment of machine pressure settings
Cut in and cut off characteristic of the BLS
9.0 bar
• • Priority 1
Priority 2
Priority 1 • Priority 3
• • Priority 4
Priority 2
• Priority 3
• Priority 4
8.0 bar •

Example with only bus-compatible controllers

3 3 3
RS485
FOCUS FOCUS RATIO RATIO
- The RATIO controller must be equipped with the RS 485 BUS Interface
- The machines need to be connected from controller to controller
- Connection sequence in any direction is possible - the Bus address defines the Compressor
- At great cable length a resistor (120 Ω) must be set on both ends of the line
- The pressure control must be active on all „Slave-Machines“ (Bridge on X2:18/19)
BLS
(Priority change based on hours)
by only RS485 connection with FOCUS
Requirements:
- 4 Machines connected (2x FOCUS and 2x RATIO)
- all machines on the same or similar size
- 7 hours changeover
- Pressure range of installation 8bar - 9bar

RS485
3
3
3
FOCUS +Interface +Interface
FOCUS RATIO RATIO
Parameter settings of FOCUS “Master” machine

P012 9.0bar Cut off pressure Operating range of
P013 8.0bar Cut in pressure base load switch
P050 0 Modbus address MASTER = „ 0 „
P051 9600 Modbus baud rate MASTER = SLAVE
P052 8E1 Modbus communication parameter MASTER = SLAVE
P070 4 Number of connected machines
P071 7hrs base-change cycle in hours

RS485
3
3
FOCUS +Interface +Interface
FOCUS RATIO RATIO
SLAVE
Parameter settings of FOCUS “Slave” machine

P012 9.3bar Cut off pressure Operating range for
P013 8.3bar Cut in pressure failure of BLS
P050 2 Modbus address SLAVE = „ 2 „
P063 2 External release via Bus MASTER controls SLAVE

RS485
3
3
+ RS485 Interface
RATIO +Interface
FOCUS FOCUS RATIO
SLAVE
Parameter settings of RATIO “Slave” machine

CODE 9.5bar Cut off pressure Operating range for
360 8.5bar Cut in pressure failure of BLS
CODE 3 Modbus address SLAVE = „ 3 „
830 96 Modbus baud rate MASTER = SLAVE
8E1 Modbus communication parameter MASTER = SLAVE
CODE 2 External release via Bus MASTER controls SLAVE
210

RS485
3
3
3
+ RS485 Interface
+Interface RATIO
FOCUS FOCUS RATIO
SLAVE

CODE 4 Modbus address SLAVE = „ 4 „
830 96 Modbus baud rate MASTER = SLAVE
8E1 Modbus communication parameter MASTER = SLAVE
CODE 2 External release via Bus MASTER controls SLAVE
210

RS485
3
3
3
FOCUS FOCUS RATIO RATIO
P012 9.0bar P012 9.3bar Code 360 Code 360

P013 8.0bar P013 8.3bar 9.5bar / 8.5bar 9.7bar / 8.7bar
P050 0 P050 2 Code 830 Code 830
P051 9600 P051 9600 3 / 96 / 8E1 4 / 96 / 8E1
P052 8E1 P052 8E1 Code 210 Code 210
P070 4 P063 2 2 2
P071 7hrs

BLS
(Priority change based on hours)
by only relay module connection with FOCUS
Requirements:
- 4 machines connected (1x FOCUS, 1x RATIO, 1x BASIC
and 1x Other brand controller)
- all machines on the same or similar size
- 23 hours changeover
- Pressure range of installation 8bar - 9bar
Signal line
Contact
2
2
FOCUS RATIO BASIC Other

+ 3x Relay brand
module
- The FOCUS Master machine must be equipped with the relay modules for the
- connected compressors
- Every single relay module has to be connected to the output release of the machines
- Every single relay module must be configured with it’s own rotary switch
- The cable length should not be longer then 50m
Contact
2
2
FOCUS
RATIO BASIC Other
brand
MASTER
P013 8.0bar Cut in pressure base load switch
P071 23hrs base-change cycle in hours

Contact
2
RATIO
FOCUS BASIC Other
brand
SLAVE
CODE 1 External release via contact MASTER controls SLAVE
210
The Relay module in the switch cabinet of the “master machine”, has to be configured to „2“.

Contact
2
2
BASIC
FOCUS RATIO Other
brand
SLAVE
Parameter settings of BASIC “Slave” machine
CODE 1 External release via contact MASTER controls SLAVE
210

Contact
2
2
2
Other
FOCUS RATIO BASIC
brand
SLAVE
Parameter settings of other brand “Slave” machine
9.7bar Cut off pressure Operating range for
8.7bar Cut in pressure failure of BLS
External release via contact MASTER controls SLAVE

Signal line
Contact
2
2

+ 3x Relay brand
module
P012 9.0bar Code 360: Code 360: Pressure settings:

P013 8.0bar 9.3bar / 8.3bar 9.5bar / 8.5bar 9.7bar / 8.7bar
P070 4 Code 210: Code 210: Output release:
P071 23hrs 1 1 active

Contact
2
2

+ 3x Relay brand
module
Settings of rotary
switches of relay
modules

BLS
(Clock switch based priority change)
by combination of contact and RS485
with FOCUS
Requirements:
- 4 machines connected ( 1x FOCUS 55 kW, 1x FOCUS 37 kW,
- 1x Autotronic 22 kW und 1x “other brand” 37 kW
- Working time: 6.00Uhr to 19.30Uhr

BLS
(Clock switch based priority change)
by combination of contact and RS485
with FOCUS
- Pressure range of installation 10.5bar - 11.5bar
- The 55 kW machine is frequency controlled
- The 55 kW compressor is base load machine
- Both 37 kW compressors are peak load machines
- The 22 kW compressor is a reserve machine

Contact
RS485
2
3
FOCUS FOCUS Autotronic Other

+ 2x Relay brand
module
- The FOCUS machines are connected from controller to controller

- The FOCUS must be equipped with two relay modules
- Every single relay module must be configured with it’s own rotary switch
- Every single relay module has to be connected to the output release of the machines
- The cable length should not be longer then 50m from relay module to machine controller
- On great cable length resistor terminator (120 Ω) has to be set on the end of the bus
- The pressure control must be active on all „Slave-Machines“ (Bridge on X2:18/19)
Contact
RS485
2
3
FOCUS
FOCUS FOCUS Auto-
BASIC Other
tronic brand
MASTER
P013 10,5bar Cut in pressure base load switch
P071 0hrs base-change cycle = “0” deactivates BLS based on hours

Contact
RS485
2
3
FOCUS
FOCUS FOCUS Auto-
BASIC Other
tronic brand
MASTER
Clock switch settings of FOCUS “Master” machine
Canal A A Channel
Channel Canal C C Channel
Canal I I Channel
Canal K K
MO 6:00 DI 6:00
TU 6:00 FR 6:00 FR 16:00
1243 1423
1423 1423 3241
Canal D D • • • Canal
Canal B B Channel
Channel Channel
J J Channel
Canal K K
MO 19:30 TU DI 19:30
19:30 FR 11:00 FR 16:00
3241 3421 1243 0000
3
Contact
RS485
2
FOCUS
FOCUS Auto-
BASIC Other
tronic brand
SLAVE
Parameter settings of FOCUS “Slave” machine
P012 11.5bar Cut off pressure Operating range for
P013 10,5bar Cut in pressure failure of BLS
P063 2 External release via bus MASTER controls SLAVE

Contact
2
RS485
2
3
Auto-
Other
FOCUS FOCUS
tronic brand
SLAVE
Parameter settings of Autotronic “Slave” machine
PS- 12bar Cut off pressure Operating range for
set. 11bar Cut in pressure failure of BLS
Contact to External release via Contact MASTER controls SLAVE
pressure switch

Contact
2
RS485
2
3
Other
FOCUS FOCUS Auto-
BASIC brand
tronic
SLAVE
Parameter settings of other brand “Slave” machine
12.2bar Cut off pressure Operating range for
11.2bar Cut in pressure failure of BLS
External release via Contact MASTER controls SLAVE

Contact
RS485
2
3
2

+ 2x Relay brand
module
P012 11.5bar P012 11.8bar Pressure switch Pressure settings:

P013 10.5bar P013 10.8bar 12bar / 11bar 12.2bar / 11.2bar
P050 0 P050 2 Contact to Output release:
P051 9600 P051 9600 pressure switch active
P052 8E1 P052 8E1
P070 4 P063 2
P071 0hrs

Contact
RS485
2
3
2

+ 2x Relay brand
module
Settings of rotary
switches of relay
modules

Focus Controller
Leak Detection (>v1.15 Only)
Single Measurement Hours of Run Time

Used Only for Leaks
Continuous
Measurement

Focus Controller
Leak Detection (v1.15 Only)
Conditions:
• All Plant Usage Must be Off
• Compressors Must be Enabled / Green
• These conditions must remain for 6 hours

Focus Controller
Starting a Test:
1. Navigate to the Leak Detection Screen
2. Hold Enter for 2 secs, until “Le” starts flashing, then release Enter
3. Hold Enter for another 2 secs to initiate a 6hr test
4. After 6 hours, values will appear showing calculated wasted run
hours
5. The system will monitor in 6hr intervals, and will update the values if
a lower load period is detected

Focus Controller
Faults:
• 9999 = Power Failure
• 9990 = Loss of “Ready” Status

Focus Controller
Software Updates
Potential Damage to Focus Controller and PC
Follow Directions Exactly
NEVER Disconnect Flashing Cables With the

Focus Energized

Focus Controller
Software Updates
• Focus Flashing Device
and Serial Cable
Boge P/Ns:
659003101 & 681004805
• CS Manager +
• Laptop w/ Serial Port

Focus Controller
Software Updates
Remove Power from the Focus –
the Screen Must Turn Off
Breaker 4F is Sufficient
Main Panel Disconnect is Safest
The E-Stop Will Not Power Down

the Focus

Focus Controller
Software Updates
Connect Flash Device

Ground to Term 32
Connect the Flash Device

Cable to the Software
Update Port and the
Serial Cable to your PC
Disconnect the Digital

Outputs

Focus Controller
Software Updates
Disconnect the
Transformer Ground
Power On the Focus

Controller

Focus Controller
1. Restrict Selection 4 5
2. Identify
3. Ensure “Type” Turns
Green – Indicates Comm
4. Select Correct Program
and Version 2 1
5. Write to Flash
3

Focus Controller
Red Indicates a Comm

Problem
Check Cables, Port

Settings, and Power

Focus Controller
Software Updates
Wait for Flashing to Finish
Ignore Any Faults
De-energize the Focus
Wait 10 Seconds

Focus Controller
Software Updates
After Waiting 10 Seconds:
1. Disconnect the Flash

Cable from the Focus Base
2. Connect the Flash Cable to
the Focus TAN
3. Energize the Focus and
Repeat the CSM+ Process
4. De-Energize
5. Wait 10 Seconds
6. Disconnect All Flash
Cables, Reconnect
Transformer Ground

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BOGE air. The air to work.

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 1

• Overview of Capabilities • Base Load Switching

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 2

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 3

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 4

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 5

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 6

Net/Line Pressure Air End

Press Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 7

Press Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 8

Hours Until Motor

Press Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 9

Total Hours Efficiency

Up Arrow for Leakage Monitor Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 10

Key Switch Status

Press Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 11

Net Pressure Timer Status

Press Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 12

Press Right Arrow for Next Screen

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 13

Press Enter for Press Right Arrow

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 14

Use Navi Keys to

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 15

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 16

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 17

Parameter List in Functional Description

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 18

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 19

FOCUS base load switch

- Integrated BLS for up to 4 machines (via RS485 / optional relay module)

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 20

Base Load Switching

RS485 RS485 RS485

BLS is Intended to Sequence/Cycle 4 Machines of the Same or Similar Size

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 21

Base Load Switching

120ohm Termination Resistor Jumper

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 22

Base load switch only by RS 485

+ RS485 Interface + RS485 Interface

FOCUS RATIO FOCUS RATIO

Bus address Bus address Bus address Bus address

Base load switch only by contact (Relay module)

Relay address Relay address Relay address

Base load switch with combination of contact and RS 485

Bus address Bus address Relay address Relay address

9.0 bar Pressure switch points

Cut in and cut off characteristic of the BLS

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 27

Example with only bus-compatible controllers

+ RS485 Interface + RS485 Interface

FOCUS FOCUS RATIO RATIO

May 2011 Advanced Training © BOGE KOMPRESSOREN 03.11.2011 29

FOCUS RATIO RATIO

MASTER SLAVE SLAVE SLAVE