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  • Manufacturing Process Design and Costing - An Integrated Approach

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    NIKKO ARBILO
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    The document discusses the key components involved in manufacturing system design including product planning, part planning, assembly planning, workstation optimization, layout planning, and throughput strategy. The goal is to design an efficient manufacturing system that can produce the required product volume within an acceptable manufacturing time while balancing workstations and optimizing the layout, process equipment, and transfer systems.

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    Manufacturing Process Design and Costing_ an Integrated Approach

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    The document discusses the key components involved in manufacturing system design including product planning, part planning, assembly planning, workstation optimization, layout planning, and throughput strategy. The goal is to design an efficient manufacturing system that can produce the required product volume within an acceptable manufacturing time while balancing workstations and optimizing the layout, process equipment, and transfer systems.

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    © All Rights Reserved
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    4 views1 page

    Manufacturing Process Design and Costing - An Integrated Approach

    Uploaded by

    NIKKO ARBILO
    The document discusses the key components involved in manufacturing system design including product planning, part planning, assembly planning, workstation optimization, layout planning, and throughput strategy. The goal is to design an efficient manufacturing system that can produce the required product volume within an acceptable manufacturing time while balancing workstations and optimizing the layout, process equipment, and transfer systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    1.

    3 Manufacturing System Design 7

    Product

    Product Product Attributes


    Product Planning Lifecycle Issues
    Optimisation Number of Parts

    Part Part Attributes


    Part Planning Task Sequence
    Optimisation Tooling

    Assembly Assembly Attributes


    Assembly Planning Task Sequence
    Optimisation Time

    Time and Cost

    No
    Acceptable

    Yes
    Workstations Manufacturing Time
    Workstations Product Volume
    Optimisation Line Balance

    Layout Process Equipment


    Layout Planning Transfer Systems
    Optimisation Layout Design

    Throughput Just in Time


    Throughput Strategy Kanban
    Optimisation Buffer Levels

    Manufacturing System

    No
    Acceptable

    Yes
    Production

    Fig. 1.6 Manufacturing system design

    occupied and this leads to inefficiencies. The cycle time reflects the throughput
    rate or how many will be made per hour or per day, as for example in a bakery or
    in a car plant. If the production requirement is very high then the cycle time can be
    significantly less than the smallest task time. This leads to problems which are
    overcome by parallel workstations performing the same task. This helps to reduce

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