91220-001000 CS4000 Installation E1 04 1 E

Fire Alarm System
CS4000
Installation Manual
çConsilium
The contents of this document are subject to revision without notice due to
continued progress in methodology, design and manufacturing. Consilium
Marine assumes no legal responsibility for any error or damage resulting from
the usage of this document.
Consilium Marine AB
P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: +46-31-710 77 00, Fax: +46-31-710 78 00
E-mail: cmab.got@consilium.se
Internet: www.consilium.se
First Edition, August 2004

Document number S-4-010.966/E
Part no: 91220-001000
© 2004 Consilium Marine AB

Installation Manual About this manual 1
Salwico CS4000
Contents
ABOUT THIS MANUAL ............................................................................................................. 1
CHAPTER 1: GENERAL DESCRIPTION ............................................................................... 2

CS4000 BLOCK DIAGRAM ............................................................................................................ 2
CHAPTER 2: INSTALLATION ................................................................................................. 3
MECHANICAL INSTALLATION ....................................................................................................... 3
Central unit ............................................................................................................................. 3
Loop units................................................................................................................................ 3
ELECTRICAL INSTALLATION ......................................................................................................... 4
Cable requirements ................................................................................................................. 4
Loop lengths ............................................................................................................................ 4
Detector loops ......................................................................................................................... 5
EN54-2 requirements for detector loops................................................................................. 6
Connection to LB3 loop board ................................................................................................ 7
Connection to ZB, zone board................................................................................................. 8
Test the cable........................................................................................................................... 9
Setting the address on loop units........................................................................................... 11
Electrical installation, Central equipment ............................................................................ 13
CHAPTER 3: VERIFICATION ................................................................................................ 15
LOOPS ........................................................................................................................................ 15
Testing ................................................................................................................................... 16
TROUBLE SHOOTING ................................................................................................................... 17
Polarity fault ......................................................................................................................... 17
Wrong number of loop units (only for addressable loops on LB). ........................................ 17
Cable break ........................................................................................................................... 18
Earth fault ............................................................................................................................. 18
Short circuit........................................................................................................................... 18
Mute faults............................................................................................................................. 19
Reset faults ............................................................................................................................ 19
CHAPTER 4: COMMISSIONING REQUIREMENTS ......................................................... 20
CHAPTER 5: GUIDELINES FOR FIRE ALARM INSTALLATIONS............................... 23
APPENDIX A: ADDRESS LIST / TEST REPORT ................................................................ 26
APPENDIX B: ID LIST.............................................................................................................. 29
APPENDIX C: FAULT CODES & FUSES.............................................................................. 31
APPENDIX D: CONNECTIONS FOR LOOP UNITS ........................................................... 35

CONNECTIONS FOR LOOP UNITS .................................................................................................. 36
CONNECTIONS FOR LOOP UNITS, NS-TYPE ................................................................................. 37
Installation Manual About this manual 1
Salwico CS4000
About this manual

This manual is intended to be used mainly by personnel installing
CS4000 fire alarm system. The installation procedure is divided into
two parts, the physical installation of the system and the verification of
the functions of the system.
The first chapter, Installation, describes the complete electrical

installation process of the loop units. The installation engineer does not
need to have any previous knowledge of the CS4000 fire system to be
able to install the system.
After the installation is completed the system shall be verified which

must be performed by a person with good knowledge of the various
functions in CS4000 fire alarm system. Chapter two includes both the
verification and the troubleshooting process.
Installation Manual Chapter 1: General description 2
Salwico CS4000
Chapter 1: General description

The CS4000 is a state of the art analogue addressable fire detection system
designed to meet all major marine and industrial requirements.
Special care has been taken to ergonomics, user friendliness with its
logical self-instructing operator panel guiding the user to the various
functions available.
The CS4000 can be delivered with either analogue addressable or
conventional detectors or a combination of both in the same system.
CS4000 Block diagram

Installation Manual Chapter 2: Installation 3
Salwico CS4000
Chapter 2: Installation
The different parts of the CS4000 fire alarm system, the central unit, the
control units, repeaters and the loop units, should first be mechanically
installed. The different loop units are thereafter electrically installed and
set up according to the definition of the loops. The cables must be tested
separately before the loops are connected to the central unit. This
eliminates any problem with the cable and the electrical installation of
the loop units. The installation is completed with the electrical
installation of the central unit and the control unit(s).
Mechanical installation
Install the central unit, the control units, repeaters and the loop units
according to the drawings. The control unit can be delivered installed in
the central unit or as a separate unit. Separate drawings are delivered
with the system.
Central unit
The central and control unit, even the external control unit, are delivered
in cabinets (IP22) for wall or console mounting. Separate drawings are
delivered with the system. The central units shall be installed indoors in
areas with 0- 80% RH non-condensing and temperatures ranging from
0°C to 50°C.
Loop units
A loop unit is a unit that can be connected to a loop or a conventional
zone, i.e. detector, manual call point, address unit, timer etc.
The mechanical installation of the different types of loop and zone units
is described on the data sheets respectively.
Salwico CS4000
Electrical installation
Cable requirements
External system channel
The cables for the external system channel to control panels and
repeater units must fulfil the following requirements:
• 2x2x0.5mm2 twisted pairs

• Max allowed cable length between two units is 1200 meter.
Detector loops
The loop cable must fulfil the following requirements. We refer to

current regulations for the rest of the specification.
Loop: Min. 2 x 0.3 mm2

Sub-loop: Min. 2 x 0.3 mm2
However, Consilium recommends using standard unshielded cable

min 2 x 0.75 mm2.
Loop lengths
The length of a loop or a sub-loop depends on the following three
parameters, type of cable, shielded cable or unshielded cable. A cable is
considered to be shielded if the shielded part of the cable is more than
10% of the total length. Never exceed the recommended cable lengths.
The loop units are divided into three types, depending on their
individual load on the loop.
Type 1
• All Salwico addressable analogue loop units not specified under

“Type 2 or 3”
Type 2
• SID-38T
• RDJ-2T
• TDT-2 and TDT-2K, rate-of-rise 57°C and rate-of-rise 86°
• CSS3300 rectifier
• AE-2 and AE-2K, configured as a sprinkler (ID 107, 120, 121, 125
and 126), heat detector (127), door indication (117), manual call
point (116) and sub central (114)
• NS-AUV, NS-AOS-IS, NS-AIN1 ID2.
Salwico CS4000
Type 3 includes all address units with a constant voltage output on the
sub-loop
• AE-2 and AE-2K, configured as smoke detector (ID 111 and 124),
flame detector, IR, (ID 123) and heat detector with constant output
on the sub-loop (ID 118).
• AE-2K/I, configured as flame detector, UV, (ID 119) and ISIF (ID
99).
Load Unshielded cable Shielded cable

Only type 1 units on Maximum 254 units Maximum 254 units
the loop Maximum 2000 m Maximum 1000 m
Only type 1 and type Maximum 100 units Maximum 100 units
2 units on the loop Maximum 2000 m Maximum 1000 m
Type 1, 2 and 3 Maximum 100 units Maximum 50 units
units on the loop Maximum 1000 m Maximum 1000 m
Important notice:
Leave at least 10% in spare addresses for future extensions with new
loop units when calculating the number of loop units.
For example, when only type 1 loop units are used:
254 addresses x 0.9= max 228 loop units/loop.
Detector loops
A loop may contain different types and different numbers of loop units.
The connection to the loop depends on the type of loop unit and the
configuration of your system. Some of the loop units are connected
directly to the loop and some via address units. The figures on the next
pages are examples of an addressable detector loop and a conventional
detector zone. For more details about connection, see appendix D.
The information about the electrical installation of each type of loop

unit is provided on the data sheets respectively.
Important notice:
• Set the address switch on each loop unit before connecting them to
the loop. If an address unit is used, set its ID switch too. See Setting
the address of the loop units later in this chapter and also
Appendix A and B.
Salwico CS4000
• It is recommended that all short circuit isolators are bypassed before

the loop is tested. Join the cores for terminal 2 and 4 and the cores
for terminal 1 and 3 with a connector block inside the short circuit
isolators.
• Do not remove the protective dust cover from the smoke detectors
until all polluting activities (such as construction work) are finished
and the area has been cleaned.
EN54-2 requirements for detector loops

To comply with EN-54-2 (industrial applications) it is not allowed to
have more than 32 detectors or manual call points between two short
circuit isolators on a detector loop. If a short circuit appears on the loop,
the surrounding short circuit isolators will isolate this part of the loop
enabling all other loop units to continue to operate. The LB3 loop board
is equipped with internal short circuit isolators on both the A and B-
side of the loop.
For example: If you plan to have 200 detectors or manual call points on
a loop, you will need: 200/32=6.25→ at least 7 pcs of short circuit
isolator evenly spread on the loop.
Salwico CS4000
Connection to LB3 loop board
ANALOG ADDRESSABLE ANALOG ADDRESSABLE ADDRESSABLE MANUAL ADDRESSABLE

SMOKE DETECTOR HEAT DETECTOR CALL POINT FLAME DETECTOR
(ION OR OPTICAL)
IN FIRE CENTRAL
LB LOOP BOARD
SIDE B
-
LOOP X
SHORT CIRCUIT
ISOLATOR
SIDE A
-
+
ADDRESSABLE ADDRESS UNIT ISOLATOR FOR ADDRESSABLE

SMOKE/HEAT INTRINSICALLY TIMER
DETECTOR SAFE UNITS
END OF LINE UNIT
CONVENTIONAL ADDRESSABLE
DETECTOR IS UNITS
(DETECTORS/
CALL POINTS)
Example of a detector loop with addressable loop units

Salwico CS4000
Connection to ZB, zone board
Example of a detector zone with conventional non-addressable loop units

Salwico CS4000
Test the cable

The cable should be tested for proper function after all the loop units
are connected and before the cable is connected to the central unit. The
cable can only be tested if all short circuit isolators are bypassed.
Note! It is not allowed to use an insulation tester with a voltage

exceeding 30 V.
Test 1: Test for cable break

Measure the resistance between the + poles and - poles
respectively. Connect an ohm meter between the + poles.
Measure and repeat the procedure for the - poles.
The measured value should be less then 100Ω for a cable with
a maximum length of 2 km.
Proceed as following when you want to locate a cable break.

Divide the cable in two halves, locate the cable break. Divide
this half in two halves and locate the cable break. Continue to
divide the cable into halves until you have found the exact
position of the cable fault.
Test 2: Test for short circuits.

Measure the resistance between the + pole and the - pole.
Connect an ohm meter between the two poles.
The measured value should be more than 1 kΩ for a cable with

a maximum length of 2 km.
Salwico CS4000
Test 3: Test for earth failure.
Measure between the + pole and the - pole respectively and

earth to detect an earth fault. Connect the ohmmeter between +
pole and earth. Measure and thereafter repeat the procedure for
- pole.
The measured value should be more than 50 kΩ for a cable

with a maximum length of 2 km.
Proceed as follows when you want to locate an earth fault.

1. Divide the cable in two halves, locate the earth fault.
2. Divide this half in two halves and locate the earth fault.
3. Continue to divide the cable into halves until you have
found the exact position of the earth fault.
Salwico CS4000
Setting the address on loop units.
All addressable loop units such as detectors, manual call points etc
connected to the loop board LB must be given an address between
1-254 to be operational. The loop units located on the same physical
loop must all have unique addresses.
The address is set by a 8 pole DIP switch located on each addressable
unit. See further address list in appendix A.
Address switches
The address is set by the 8 pole DIP switch. The DIP switch values
follows the binary system.
O
N
1 2 3 4 5 6 7 8
1 2 4 8 16 32 64 128
The value of the address is set according to the switches set to ON

position. For example:
O
N
=47
1 2 3 4 5 6 7 8
The switches numbered 1,2,3,4 and 6 are set to ON position. The values
for these switches are 1+2+4+8+32=47.
Detectors
It is important to seal the address switch on the detectors with the
attached label after the address has been set.
Address units
In addition to the loop address, address units and I/O units are equipped
with an ID dipswitch. The ID decides the function of the unit.
See appendix B for an ID list.
Addressable indication units

The address of addressable indication units is set identical to the loop
address of the detector, which it shall indicate.
Salwico CS4000
Addressable Timers
The addressable timers are located on the detector loop in the same way
as any loop unit.
For UR-2/UR-2K type timers, three address DIP switches should be set:
1. The loop address for the timer itself.
2. The first address of the interval of detectors to be disconnected.
3. The last address of the interval of detectors to be disconnected.
For NS-TIMAC only the loop address has to be set.
Please note that timers do not affect the function of the manual call
points or heat detectors.
Short circuit isolators

The short circuit isolators are given a unique loop address in the same
way as the other loop units.
Salwico CS4000
Electrical installation, Central equipment
Terminal layout
Since most systems are customer designed there exists no standard for
how the different boards are to be connected in the system. However in
the figure below you will find one board of each type that can be
connected to the CS4000 system.
Separate project specific drawings are provided with each system.
You do not need to keep track of A and B side when connecting loop
units to the loop, for instance start counting from the primary side.
Control unit
The control units are connected via two separate channels, A and B.
Each channel to be routed in a separate cable, see the block diagram in
chapter 1. Minimum requirement for the cable to control units is
2x2x0.5mm2 twisted pairs.
Salwico CS4000
An example of a central unit terminal layout

Installation Manual Chapter 3: Verification 15
Salwico CS4000
Chapter 3: Verification
The definition of the loops must be performed by a person with a good
knowledge of the CS4000 fire system. The operator must have the
authority to work in access level 4. The system is delivered either with a
complete system definition or a test definition.
The addressable detector loops can be tested before connection to the
central unit with a test device, SE3000, to verify the cable status and the
addresses of the loop units.
Loops
We assume that there are no communication problems in the system
since the cable has already been tested but each loop have to be verified.
The verification procedure is described below, step by step.
1. Make sure that the system is connected to external power supply.

See chapter 1 for electrical connection.
2. Connect the primary side of one of the loops to the LB3 loop board
(addressable loop units) or ZB zone board (conventional detectors).
Please note that conventional loops (zones) on ZB zone board are
not double fed and therefore have no secondary side.
3. Power up the system. The POWER LED is lit and the text CS4000
FIRE ALARM or similar is shown in the display. The system is now
up and running. Wait for a few minutes to let the system perform all
system checks. If the system detects a fault during the start-up, a
fault code is displayed in the control panel. For more information
about the fault codes, see Appendix C: Fault codes & Fuses.
4. Measure the voltage on the primary side in the central unit. If all the
loop units are connected correctly (no polarity fault) the voltage
should be equal to about 30 VDC. If this is not the case, see
Polarity fault later on in this chapter.
5. Only for addressable LB loops: Connect the secondary side to the
LB3.
6. Only for addressable LB loops: Verify that the correct number and
type of loop units are installed in the correct place. The system will
provide you with the requested information if you use the menu
/6 service menu/5 loops, choose the relevant loop and the press
2=Loops Units. If a loop unit is missing, see Wrong number of
loop units later on in this chapter.
7. One loop is now verified and tested. Continue with the next loop.
Repeat this procedure for all loops.
8. Make a fire detector test of the complete fire alarm system. See
Testing later on in this chapter. Use appropriate test equipment
(such as: smoke detector test gas, heat detector tester) to test each
detector and loop unit. The test is documented on the printer
(option) connected to a central unit, or print out the “Fire alarm
Salwico CS4000
history list” found under: menu/7 History/1 Fire History List. This
list is cleared every time the system is restarted.
9. We recommend you to use a top to bottom procedure if you have

any problem with the verification of the loop function. Start by
solving the problems that affect the whole loop and thereafter
continue with the problems with each address.
Testing
After installation of the fire alarm system the different parts of the system
shall be tested to assure correct function. The CS4000 has a special test
mode, which makes the testing of detector zones easier. When a zone is in
test mode it will not activate any external alarm devices or controls in
case of a fire. Each tested detector and manual call point will indicate
activation with a red LED. The units in alarm will also be automatically
reset when the heat or smoke concentration is under the alarm level or if
the manual call point is reset. Fire alarms from zones not in test mode will
not be inhibited. Detectors and manual call points in the zone will blink
during test mode. The tested zone will automatically return to normal
operation after two hours.
Test a fire-detecting zone

Put the zone into test mode under: menu/3 Disconnections/1 New
disconn./ 5 Test Mode
Enter the zone number and confirm with OK button
The indications DISC., Test and Zone/Unit will be lit to confirm the test
mode.
It is now safe to test each detector, manual call point etc in this fire zone
during two hours. Use suitable testing equipment.
All alarms will be listed under: menu/7 History/1 Fire History List
Reset the test mode

After testing it is important to return the tested zone to normal condition
again. Make sure that there are no detectors or manual call points still in
alarm before leaving test mode.
The zones in test mode are listed in the disconnection list, found under:
menu/3 Disconnections /2 Disconnection list.
Choose the zone in the disconnection list and then press RESET.
Test the control unit display
It is possible to test the alphanumerical display, all indications on the

control panel and the local buzzer with the function Test display, found
under: menu/5 Settings/4 Test display.
Salwico CS4000
Trouble shooting
Polarity fault
One or more loop units are not correctly installed if the measured
voltage is much less then 30 VDC. Proceed as follows to locate the loop
units with polarity fault:
1. Divide the cable in two halves.
2. Locate the polarity fault on one of the halves.
3. Divide this half of the cable again into two halves. Continue to
divide the cable into halves until you have found the polarity
fault.
All the section units are correctly installed when the measured voltage is
around 30 VDC.
• Restart the loop.

• Continue with the verification, return to Loops, point 4.
Wrong number of loop units (only for addressable loops on LB).

If a limited number of loop units do not answer, the problem may
depend on one of the causes listed below. When the correct number of
loop units is installed, return to Loops, point 6.
Cause Remedy
Less loop units found than Install the missing loop units.
configured.
More loop units found than Compare the found loop units
configured. with the configuration program.
Wrong address for the loop Set the correct address.
unit.
Two or more loop units with See Address error paragraph
the same address. below.
Loop unit is broken. Replace the loop unit.
Note! Restart the loop by pressing the reset button on the LB3 loop
board after each time you have changed an address. You have to wait
for some minutes after restart to give the loop time to re-boot.
Address error
Use menu/ 6 Service menu/5 Loops, choose the relevant loop and then
press 2=Loops Units to list all found units on the loop. Compare the
found loop units with the ones configured. However, there is a
possibility that one or more loop units with the same address will
answer, which is reported as bad communication, an abnormal
condition.
Salwico CS4000
Cable break
No loop units are answering.
- The cable is broken before the first loop unit if no answer is received
on a single fed loop.
- The cable is broken before the first loop unit and after the last loop
unit if the loop is a double fed loop.
Loop units are answering.

Look for the last loop units answering on each side of the loop. The
cable break is situated after or between the answering units.
Earth fault
The system will inform about which loop that has an earth fault.
Examine the faulty loop to locate the earth fault. See “earth failure”
under “test the cable” in chapter 2 for more details.
If the earth fault still remains after these steps, examine the cables to all
other devices connected to the fire alarm system.
Short circuit
No loop units answers
Search for the short circuits between the central unit and the first short
circuit isolator.
If only some loop units answer

Search for the short circuit between the fault reported short circuit
isolators to find the exact location of the fault.
The easiest way to find a short circuit is to divide the cable in two
halves, locate the short circuit on one of the halves. Divide this half of
the cable again into two halves. Continue to divide the cable into halves
until you have found the short circuit.
Salwico CS4000
Mute faults
The internal buzzer is temporarily silenced when the door to the control
panel is opened.
• Mute all the faults simultaneously by pressing the Mute button.
The fault indication stops flashing and turns over to steady yellow. The
fault is put in a fault list under menu/ 1 Fault Alarms/ 1 Fault List.
Reset faults
The cause of the problem must disappear before a fault can be reset.
The faults are reset from the Fault list under menu/ 1 Fault Alarms/ 1
Fault List.
The fault is reset

The fault is reset and it disappears from the fault list.
The fault is not reset

The fault is not reset and the reason for this is displayed.
Check the problem and deal with it. See Appendix C Fault codes &
Fuses for more information. Thereafter try to reset the fault again.
Installation Manual Chapter 4: Commissioning requirements 20
Salwico CS4000
Chapter 4: Commissioning requirements

The procedure described below in section Loop requirements is to be
followed by the installation organisation. If nothing else is agreed, no
commissioning engineer will be sent from Consilium Marine before the
steps below are taken and the appropriate papers are signed and faxed to
Consilium Marine.
Loop Requirements
The following specification is a checklist of requirements on the loops

for Salwico CS4000 fire alarm. The specification shall be used by the
installation organisation of loop units and cabling. Start with part A,
continue with part B and then part C. Part B must be used once for
every loop.
The list in part A (Loop configuration) includes all data you need when
configuring the loops. Part B (Loop status) is more like a checklist, use
it and follow it point by point. When you have completed this part you
should have filled in, signed and faxed the special document ”Address
list/test report” one for each loop in the system. Part C (Central status) is
also a checklist but it deals with the status of the central unit.
Part A: Loop configuration

1. Minimum 2 x 0,3 mm2 unscreened cable.
Normally class requires 0.5-1.5 mm2.
2. Maximum cable length: 2000 m (1000m if shielded cable are used).
See further loop lengths in chapter 2.
3. Maximum 254 addresses /loop. See further loop lengths in chapter 2
Salwico CS4000
Part B: Loop status

1. All detector heads, manual call points, address units and control
modules shall be fitted into their bases.
2. All base plates shall be fitted into its proper place according to
drawings.
3. Dip switches on all loop units must be set with a unique address, see
appendix A ”Address list/Test report”.
4. Remove all plastic covers, protective tape or other devices preventing
detectors/loop units to be function tested. Important: Do not remove
dust covers from smoke detectors until all polluting (dusty)
construction work is finished and the area has been cleaned.
5. All cables shall be connected to the loop unit terminals according to
the datasheet for each loop unit.
6. If the loop units shall be tested with Salwico SE3000 test device,
follow the procedure described in the Salwico SE3000 User’s Guide.
7. Check the addresses of all loop units one by one, according to
appendix A ”Address list/test report”.
8. An ”Address list/test report”, appendix A, must be filled in for each
loop. Check each single detector and make a mark on each checked
address.
9. After each loop is completely tested the person in charge for the loop
installation must sign the ”Address list/test report”, appendix A.
10.Fax each signed protocol in one copy to Consilium authorised
representative and one copy to Consilium Marine, Gothenburg,
Sweden.
11.When all loops are tested and all protocols are signed, a Consilium
service engineer can be asked to come for the final control and
adjustment of the system.
Salwico CS4000
Part C: Central status

1. All control and indication functions must be connected to relay
outputs. Outputs and inputs according to Consilium terminal
drawings.
2. All loops shall be connected to the central according to Consilium
terminal drawings.
3. All deviations from above criteria’s causes delay-time and will be
invoiced.
4. No power to be connected to the central unit without presence of
a Consilium engineer!
The requirements are made in order to minimise the start-up costs for
shipyard/owner during the commissioning.
Summary
The following document must be filled in and faxed to Consilium
+46 - 31 710 78 00 and your local Consilium representative in your
country before commissioning of the system starts.
”Address list/test report”, appendix A, one for each loop.

Installation Manual Chapter 5: Guidelines for fire alarm installations 23
Salwico CS4000
Chapter 5: Guidelines for fire alarm installations
General comments when installing fire detectors
• All addressable loop units must be programmed with a loop

address (DIP switch) before installation. See also appendix A.
• The adhesive label over the address switch must be sealed after
the address is set.
• Keep the protective dust cover fitted on smoke detectors until all
polluting activities such as construction work etc is finished.
• Mark each loop unit with zone and address number. Suitable
marking location for detectors is on the base. Special adhesive
labels for marking is available from Consilium.
• Please refer to the data sheet for each unit for detailed
information about connection and installation etc.
• Make sure that the unit has an IP class suitable for the
environment is shall be mounted in.
• Be sure to plug any un-used cable glands to maintain the correct
IP class.
Smoke detectors
• Smoke detectors shall if possible be installed in the middle of the
space or where the smoke most probably rises.
• Keep smoke detectors away from possible causes of unwanted
alarms such as showers, saunas, ovens and toasters.
• The detector shall not be installed behind air ducts etc delaying
the smoke to reach the detector, or near ventilation inlets that
blows smoke away from the detector. Minimum distance from
ventilation inlet is 0.5 m.
• Minimum distance from wall or bulkhead is 0.5 m.
• Maximum distance from wall or bulkhead is 5.5 m, and
maximum distance between two detectors is 11 m.
• In engine spaces, smoke detectors shall have 2 m extra cable
slack to enable relocation of the detector.
• In cabins and in lockers the detectors shall be mounted with the
LED of the detector facing the door.
Heat detectors
• Heat detector shall be installed to the best place to protect the
area, mainly in the middle of the space and in a place where the
detector works reliably.
• Alarm temperature of the detector shall be at least 30ºC above
normal temperature.
• Avoid placing the detector near heat-generating devices, such as
ovens, saunas etc., which may cause unwanted alarms.
• Maximum distance from wall or bulkhead is 4.5 m and between
two detectors it is 9 m.
Salwico CS4000
Flame detector
• Flame detector to be installed when flames can be expected in
the initial stage of a fire.
• The flame detector shall be mounted so it has a clear view to the
anticipated fire.
• The detector should be mounted in the best angle (elevation and
azimuth) to cover the protection area. See the data sheet for the
actual flame detector for more info about angle of protection etc.
IS smoke detector for EX areas

• The location of the detector shall be selected as for other smoke
detectors. See the earlier description.
• Detectors are connected to fire detection loop via an isolator
unit, which should be located in safe area right outside the
protected EX-area, easily accessible for service.
Conventional high temperature heat detector

• For saunas the detectors are generally installed at the ceiling.
• Alarm temperature of the detector shall be at least 30ºC above
normal temperature.
• The detector shall be connected to an address unit located
outside the sauna, where it can be easily accessed for service and
in as good environment as possible. Max cable length between
the sauna detector and the address unit is 25 metres.
• The address should be set on the address unit and the function
ID switch (small DIP-switch) should be set.
• An end of line unit shall be fitted in the detector.
Address units
• The address unit is used to interface conventional detectors (or
any dry closing contact) to the addressable fire detection loop.
• In addition to the loop address, the address unit has one ID
switch that has to be set, please see appendix B.
Manual call points

• Manual call point shall normally be mounted 1600 mm above
floor level.
• Max allowed distance between two call points is 40 m.
Short circuit isolator

• Short circuit isolators (SCI) can be installed between each fire
detection zone, where the loop cable leaves or enters the zone.
The location principle is to separate each fire detection zone
with SCI and therefore it is important to have it close to where
the cable change to a new fire detection zone.
• Installation shall preferably be hidden from passengers but easily
accessible for service.
• The short circuit isolators must be connected with correct
polarity.
Salwico CS4000
Timers
• The timer unit is used for temporarily disconnection of detectors
in areas where smoke or heat can occur under normal
circumstances.
• The timer should be mounted for easy access and operation and
well marked with the function.
• In addition to the loop address the address interval for the
disconnected detectors must be set on the two extra DIP
switches in the timer.
Bells
• Installation height normally 200 mm from ceiling and max 2200
mm from floor.
• After installation, make sure that the cables are free from the
gong, otherwise the sound output will be reduced.
Electrical siren
• Make sure to programme the siren to correct sound and
intermittence with the DIP switch inside the siren. More
information about how to set the DIP switch are found in the
data sheet for this unit
• Turn the volume control to max.
• If the siren does not have a text clarifying the category of the
alarm (for example FIRE ALARM), it is recommended to mark
it properly.
Door holder magnet 65kp

• Normally used for door leafs less than 1050 mm wide.
Door holder magnet 130kp

• Normally used for door leafs more than 1050 mm wide.
Door release switch

• This switch is normally to be placed on both sides of each fire
door. Make sure it is not hidden behind the door leaf when door
is in open position.
• Installation height normally 1800 mm above deck level.
Installation Manual Appendix A: Address list / Test report 26
Salwico CS4000
Appendix A: Address list / Test report

Salwico CS4000
Salwico CS4000
Installation Manual Appendix B: ID list 29
Salwico CS4000
Appendix B: ID list
The ID switch must be set on the address units type AE and NS-AIN. The ID
defines the function of the unit and type of unit connected to the address unit.
Setting the ID
The ID is set by the 4-pole (NS-AIN type) or 5-pole (AE type) DIP switch
located on the address units. The DIP switch value follows the binary system.
O
N
1 2 3 4 5
1 2 4 8 16
The value of the ID is according to the switches set to “ON” position, for
example:
O
N
1 2 3 4 5
= ID5
The switches numbered 1 and 3 are set to ON position. The values for
these switches are 1+4=5
ID for NS-AIN type address units

ID no. Type of NS- Type of connected device Switches to set
AIN unit
1 AIN2 Sprinkler 1
2 AIN1 Intrinsically safe unit 2
3 AIN1 Detector 1,2
4 AIN2 Conventional detectors 3
5 AIN1 Intrinsically safe unit 1,3
(industry)
6 AIN1 Detector(industry) 2,3
7 AIN2 Sprinkler & valve 1,2,3
8 AIN2 Indication 4
(NS-AIN1 has constant sub-loop voltage, while NS-AIN2 has pulse voltage).
Installation Manual Appendix B: ID list 30
Salwico CS4000
ID for AE type address units

ID no. Type of connected device Switches to set
0 Heat detector -
1 Sprinkler, water 1
2 Sprinkler, CO2 2
3 Smoke detector, ion 1,2
4 Flame detector, IR 3
6 Sprinkler, foam 2,3
8 Flame detector, UV 4
9 Heat detector, constant sub loop 1,4
voltage
10 Door indication unit 2,4
11 Manual call point 1,2,4
13 Fire alarm from sub central 1,3,4
16 Smoke detector, optical 5
20 Sprinkler, halon 3,5
29 Intrinsically safe unit 1,3,4,5
Installation Manual Appendix C: Fault codes & Fuses 31
Salwico CS4000
Appendix C: Fault codes & Fuses
Fault list
Listed below are all fault codes, their causes and how an operator with some knowledge
of the system can solve the problem.
Fault code Cause Remedy

Two loop units have the Check the units
128 NO ANSWER
same address
Lost communication. The Hardware fault Exchange the unit
system has recognized a A fuse is blown (a Exchange the fuse
unit but lost contact with it secondary fault appears)
due to some interference. Cable break in a Mend the cable
detector or system loop
(a secondary fault
appears)
129 SENSOR FAULT The detector has a faulty Exchange unit
sensor element.
The smoke detector is Take care of wind problem
exposed to wind
130 DIRTY SENSOR The detector has a dirty Optical detector:
sensor element Try to clean the detector by blowing
high-pressure air on it. If this does
not help, exchange the detector.
Ion smoke detector: Exchange the
detector
131 TOO FEW FOUND Fewer loop units found Check the specification and re-define
than configured the system
Loop units not correctly Connect the unit correctly
installed
Missing answer from a Check address (possible double
unit address). Otherwise exchange the
unit.
132 TOO MANY FOUND More loop units found Check the specification and re-define
than configured the system
133 IN1 CABLE BREAK There is a cable break Mend the cable break
on input 1
134 IN2 CABLE BREAK There is a cable break Mend the cable break
on input 2
135 EXT 24V FAIL External 24V power The local power supply is defect.
source missing.
136 FEEDBACK FAULT External load is missing. Check the cable and the external
load.
137 POSITION FAULT A supervised unit (for Check for obstructions.
example a door or
damper) is in the wrong
position.
138 LOOP CABLE SHORT A short circuit in the Locate the short circuit and fix it.
CIRCUIT detector loop cable.
139 LOOP CABLE A SHORT Short circuit on the A- Locate the short circuit and fix it.
CIRCUIT side of a detector loop.
140 LOOP CABLE B SHORT Short circuit on the B- Locate the short circuit and fix it.
CIRCUIT side of a detector loop
141 CABLE BREAK A cable break on the Locate the cable break and mend it.
POSITIVE positive conductor has
Salwico CS4000
been detected.
142 CABLE BREAK A cable break on the Locate the cable break and mend it.
NEGATIVE negative conductor has
been detected.
143 COMMUNICATION Two units have the Check the loop unit addresses
ERROR same address.
The communication with a Loop unit faulty. Exchange the unit.
unit is deficient. Interference Locate interference and deal with it.
144 WRONG TYPE OF UNIT The type of unit Check the specification and change
specified is different definition or the unit.
from the type found or
configured.
145 UNKNOWN TYPE OF Unit faulty Exchange the unit
UNIT Wrong type of detector Install the correct type and restart the
The type of unit specified has been installed loop.
is unknown to the system.
146 TIMER STUCK The timer has been Check the unit.
activated too long.
148 DOUBLE ADDRESS Two units sharing the Change one of the addresses.
same address
149 CABLE SHORT Short circuit on cable. Locate the short circuit and fix it.
CIRCUIT
150 VALVE CLOSED The valve is closed. Open the valve
151 CONFIGURED NOT Unit is configured but Add the unit or change the system
PRESENT not present. configuration.
152 PRESENT NOT Unit is present but not Remove the unit or change the
CONFIGURED configured. system configuration.
153 HIGH CURRENT ON There is high current in Check if there is to many units
LOOP the loop cable. connected to the loop. Compare with
the loop limitations.
154 LOOP POWER LOSS The loop voltage is Exchange the loop board.
missing.
155 EARTH FAULT Too low impedance on Locate the earth fault and fix it.
POSITIVE positive conductor.
156 EARTH FAULT Too low impedance on Locate the earth fault and fix it.
NEGATIVE negative conductor.
157 FUSE FAULT A fuse is defective. Replace the fuse.
158 BATTERY FUSE FAULT A battery fuse has Replace fuse or mend the cable.
blown or a cable break.
159 CABLE BREAK A cable break has been Mend the cable.
detected.
160 CABLE OVERLOAD Too high current on an Check external loads.
output.
161 POWER FAULT The main power supply Check the main power supply.
is lost.
162 EMERGENCY POWER Emergency power is Check the emergency power supply.
FAULT lost.
163 BATTERY FAULT A bad battery is Charge the battery. If the fault
detected. remains then replace the battery.
164 CHARGING LOSS The battery charger is Replace the battery charger.
unable to charge the
battery.
165 EXTERNAL FAULT External equipment has Check the external equipment.
indicated fault.
166 EARTH DETECTION Unable to detect earth Replace the earth fault circuit.
FAULT fault.
167 CHECKSUM EEP Incorrect EPROM Contact our service department.
Salwico CS4000
checksum.
168 RESTARTED Something has restarted. If it happens repeatedly, contact our
More info is given on service department.
the control panel.
169 TOO LONG BOOT Exceeded the maximal If it happens repeatedly, contact our
allowed boot time. service department.
170 EXTERNAL LOAD ON There is a too high Locate the load and deal with it.
LINE external load on a
conventional zone.
171 EXTERNAL SOURCE Feeding voltage Locate the source and remove it.
ON LINE detected on a
conventional zone.
172 LOW POWER SUPPLY Low voltage on the Check the power supply.
IN1 primary 24VDC power
supply to the internal
PCB’S.
173 LOW POWER SUPPLY Low voltage on the Check the power supply.
IN2 secondary 24VDC
power supply to the
internal PCB’S.
174 LOW POWER SUPPLY Too low voltage on the Contact our service department.
LOCAL 3.3V/5V feeding to the
internal circuit boards.
175 LOW POWER SUPPLY Too low incoming Check the power supply
24VDC supply to the
internal circuit boards.
176 SYSTEM CONF FAULT The configuration file is Check the configuration file and re-
corrupt. configure the system.
An error has occurred Re-configure the system. If the fault
during downloading of remains, contact our service dept.
the configuration file.
177 LOW PRESSURE External equipment Check the pressure on the supervised
indicates low pressure. unit.
178 ACTUATOR 1 Missing feedback from Check cables to actuator 1. If the
actuator 1 cables are OK, change the actuator.
179 ACTUATOR 2 Missing feedback from Check cables to actuator 2. If the
actuator 2. cables are OK, change the actuator.
209 WRONG TYPE OF UNIT The type of unit Change the unit or the system
DEFINED specified is different configuration.
from the type
configured.
210 ERROR IN Fault detected in the Check the configuration.
CAUSE&EFFECT configuration.
DEFINITIONS
255 ILLEGAL Internal system error. Contact our service department.
Salwico CS4000
Fuses
If a fuse is defective in the system a fault will be displayed at the control units. Locate
and replace the fuse with the information below.
Fuse list
Location Fuse Fuse rating Fuse type
Base board F1: Alarm bell output 1AT 5x20 mm
Rectifier board F3: To transformer 3.15AF 5x20 mm
Rectifier board F4: To transformer 3.15AF 5x20 mm
Rectifier board F5: To external 230VAC 3.15AF 5x20 mm
Rectifier board F6: To external 230VAC 3.15AF 5x20 mm
Rectifier board F8: Battery 4 AF 5x20 mm
Rectifier board F9: Battery 4 AF 5x20 mm
Rectifier board F10: From transformer 6 AF 5x20 mm
Rectifier board F11: From transformer 6 AF 5x20 mm
Fuse locations on base board, BB.
Fuse locations on rectifier board, RB.

Installation Manual Appendix D: Connections for loop units 35
Salwico CS4000
Appendix D: Connections for loop units

Salwico CS4000
Connections for loop units

Salwico CS4000
Connections for loop units, NS-type

91220-001000 CS4000 Installation E1 04 1 E

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Fire Alarm System

First Edition, August 2004

© 2004 Consilium Marine AB

CHAPTER 1: GENERAL DESCRIPTION ............................................................................... 2

CHAPTER 5: GUIDELINES FOR FIRE ALARM INSTALLATIONS............................... 23

APPENDIX A: ADDRESS LIST / TEST REPORT ................................................................ 26

APPENDIX C: FAULT CODES & FUSES.............................................................................. 31

APPENDIX D: CONNECTIONS FOR LOOP UNITS ........................................................... 35

About this manual

The first chapter, Installation, describes the complete electrical

After the installation is completed the system shall be verified which

Chapter 1: General description

CS4000 Block diagram

External system channel

• 2x2x0.5mm2 twisted pairs

The loop cable must fulfil the following requirements. We refer to

Loop: Min. 2 x 0.3 mm2

However, Consilium recommends using standard unshielded cable

• All Salwico addressable analogue loop units not specified under

Load Unshielded cable Shielded cable

The information about the electrical installation of each type of loop

• It is recommended that all short circuit isolators are bypassed before

EN54-2 requirements for detector loops

Connection to LB3 loop board

ANALOG ADDRESSABLE ANALOG ADDRESSABLE ADDRESSABLE MANUAL ADDRESSABLE

ADDRESSABLE ADDRESS UNIT ISOLATOR FOR ADDRESSABLE

END OF LINE UNIT

Example of a detector loop with addressable loop units

Connection to ZB, zone board

Example of a detector zone with conventional non-addressable loop units

Test the cable

Note! It is not allowed to use an insulation tester with a voltage

Test 1: Test for cable break

Proceed as following when you want to locate a cable break.

Test 2: Test for short circuits.

The measured value should be more than 1 kΩ for a cable with

Test 3: Test for earth failure.

Measure between the + pole and the - pole respectively and

The measured value should be more than 50 kΩ for a cable

Proceed as follows when you want to locate an earth fault.

Setting the address on loop units.

The value of the address is set according to the switches set to ON

Addressable indication units

Short circuit isolators

Electrical installation, Central equipment

Separate project specific drawings are provided with each system.

An example of a central unit terminal layout

1. Make sure that the system is connected to external power supply.

9. We recommend you to use a top to bottom procedure if you have

Test a fire-detecting zone

Reset the test mode

Test the control unit display

It is possible to test the alphanumerical display, all indications on the

• Restart the loop.

Wrong number of loop units (only for addressable loops on LB).

Loop units are answering.

If only some loop units answer

• Mute all the faults simultaneously by pressing the Mute button.

The fault is reset

The fault is not reset

Chapter 4: Commissioning requirements

The following specification is a checklist of requirements on the loops

Part A: Loop configuration