Professional Documents
Culture Documents
EEIEDKE&
ENGIWEERINC
C
ELSEVIER MaterialsScience and Engineering: C 3 ( 1995) 109-I 15
Abstract
There are many organic-inosrganic hybrid materials, or molecular composites, in biomineral systems such as bones, teeth, shells and so on.
Owing to their complexity a synthetic approach to these materials has not fully developed. Recently, however, synthetic methods have been
proposed to prepare artificial organic-inorganic hybrid materials. One is the sol-gel method using metal alkoxides and organic molecules.
Another method is the utilization of intercalation reactions of clay minerals. In this paper we review our research in the latter field, We have
prepared several polymer-clay hybrids, in which polymers are nylon 6, nitrile rubber and others. They, when molded, have excellent
mechanical, thermal and chemical properties compared with unfilled polymers and/or conventional composites. Syntheses, structures and
application of the hybrids are presented. In the hybrids negatively charged silicate (clay mineral) and positively charged polymer-ends are
directly bonded through ionic bonds. The mechanism of reinforcement is also discussed with the results of CP-MAS NMR and pulsed NMR
studies.
Keywords: Molecular composite; Hybrid material; Clay hybrid; Intercalation; Montmorillonite; Nylon 6-clay hybrid
presented. NCH has been used as an automotive part and has Table 1
Basal spacings of n-montmorillonite
been manufactured on a large scale.
wamino acid Spacing Spacing in
2.1. Swelling behavior of montmorillonite with w-Amino NH2(CH1)._,COOH (nm) caprolactam (nm)
acid by l
-caprolactam [7]
n Molecular 25 “C 100 “C
length (nm)
Natural Na-montmorillonite is hydrophylic and not com-
patible with most organic molecules. The sodium cation in 2 0.67 1.27 1.43 1.44
3 0.81 1.31 1.93 1.97
the interlayer space of montmorillonite can be exchanged
4 0.98 1.32 1.93 1.99
with organic cations to yield organophilic montmorillonite. 5 1.10 1.32 2.03 2.04
For the present purpose, polymerization in the interlayer 6 1.22 1.32 2.33 2.34
space, ammonium cations of o-amino acids were chosen as 8 1.47 1.34 2.62 2.64
cations since the -COOH group of them catalyzes the ring 11 1.85 1.74 3.02 3.57
opening polymerization of l -caprolactam. 12 1.97 1.72 3.15 3.87
18 2.73 2.82 4.38 7.12
In a 1000 ml beaker were placed 24 mm01 of w-amino acid,
2.4 ml of concentrated hydrochloric acid and 200 ml of water
at 8O’C. The solution of the *amino acid was added to a montmorillonites. The basal spacings (interlayer distance)
dispersion composed of 10 g of montmorillonite and 1000 of the samples were obtained from the peak position of the
ml of hot water, and then this mixture was stirred vigorously XRD pattern, as shown in Table 1. The XRDs of the mixtures
for 10 min, giving a white precipitate. The product was fil- of the n-montmorillonites and l -caprolactam were measured
tered, washed with hot water, and freeze-dried. In this paper, at 25 “C and 100 “C.
we call the cation exchanged montmorillonites ‘n-montmo- They suggest that swelling did occur. Basal spacings of
rillonite’, where n is the carbon number of the o-amino acid. the swollen n-montmorillonites are also shown in Table 1.
A mixture of 0.5 g of the n-montmorillonite powder and 2.0 ‘Ihe spacings of the specimens were equal at 25 “C and 100
g of l -caprolactam (mp = 70 “C) was heated at 100 “C for “C for the n-montmorillonites, when n was less than 8. They
swelling. corresponded to the sum of the molecular length and 1 nm
The degree of swelling was studied by means of X-ray (template) at 25 “C. However, they exceeded the sum at 100
powder diffraction (XRD) measurement using a Rigaku “C for longer n-montmorillonite. A schematic diagram is
RAD-B diffractometer. Fig. 1 show; the XRD patterns of n- shown in Fig. 2. For better swelling of o-amino acid, n should
be larger than 11. We chose 1Zaminolauric acid to prepare
the NCH since it is the most available among the longer acids
layered clay
0
E-caprolactam
(melt) 100°C
2 5°C
nS8
( w-amino acid
Table 3
Properties of NCH-5( 1)
Specimen Montmorillonite Tensile Tensile Charpy HDT Rate of water Coefficient of thermal expansion
(wt.%) strength modulus impact at 18.5 kg cm-’ absorption
(MPa) (GPa) strength (“C) 23 “C, 1 day Plow Perpendicular
(kJ/m’) direction direction
(cm cm-’ ‘CX 105)
Table 4
Mechanical properties of NCHs
65 : /.rf~
3.1. Preparation of RCH I.141
6o : o_____...*~~~~~~~~
. RCH
Liquid polybutadienS, fiiycar ATBN 1300*16, which is a A RCC
copolymer of butadiene and acrylonitrile (acrylonitrile (AN)
0 NBR-Carbon
content, 17%), and has two amino (-NH,) end groups and
0 NBR (pure)
molecular weight of 3400, was supplied by Ube Industries
Ltd. Nitrile rubber (NBR) , Nipol 1042 (AN content, 33%) 40 1,,,,,..,,,,,,.,....,,,,,,,,.,,.,,,,..,.,.,,,,,.,1
was supplied by Nippon Zeon Co., Ltd. 0 5 10 15 20 25 30 35 40
In a mixture of 30 ml of :N,N-dimethylsulfoxide and 30 ml Filler content (phr)
of ethanol, 9.2 g of ATBN was dissolved, and 5.4 ml of 1N Fig. 5. Mooney viscosity vs. filler content.
114 A. Okada, A. Usuki /Materials Science and Engineering: C 3 (1995) 109-l 15
24 3.2.2.
Vulcanized rubbers
A
0 RCH A transmission electron micrographic study indicates that
22 - sheets of silicate are dispersed in rubber at the molecular level.
A RCC
20
The storage modulus (E’) was obtained at 10 Hz between
0 NBR-carbon
E
- 150 “C and 150 “C using an Iwamoto Seisakusho VES-F
E 18 0 NBR Viscoelastometer. The E’ values at 25 “C of RCH are shown
in Fig. 7. In RCH, montmorillonite reinforces four times as
much as carbon when added to the rubber as a filler. Thus the
E’ value of RCH-10 is almost identical to that of NBR-C40.
Similar results were obtained also at 100 “C.
The 100% tensile stress at 25 “C of RCH-10, containing
10 phr of clay mineral, is equal to that of the rubber containing
101 I I 11 I I I I ,I
0 5 10 15 20 25 30 35 40 40 phr of carbon black, as shown in Fig. 8. However, the clay
mineral does not have a reinforcing effect in RCC, a conven-
Filler content (phr) tional composite. Swelling of NBR reaches equilibrium in
Fig. 6. Time of 90% curing vs. filler content.
benzene at 25 “C after 48 h. Thus the polymer in the vicinity
of the silicate is restricted in mobility by the silicate so that
the polymer is effectively reinforced and also restricted in
I”
I swelling.
: .o
,:’
,:’
3.3. Mechanism of reinforcement
:
:’
,:’
: The favorable properties of RCH can be considered to have
,:.
their origin in an enormous surface area and ionic bonds
0."
_.. 0 RCH between the organic polymers and inorganic silicate sheets
,,.'
A RCC as in the case of NCH. If such a strong interaction exists in
0 NBR-carbo rubber systems, one can expect some increase in the fast
0 NBR
component of the proton spin-spin relaxation time, T2. T2
measurements were performed on aIEOL FSE 60Q broadline
21 pulsed NMR spectrometer operating at 60 Hz for protons
0 5 10 15 20 25 30 35 40
using the solid echo and CPMG (Carr-Purcell-Meiboon-
Gill) pulse sequences. Fig. 9 shows the T2 signals for both
Filler content (phr)
liquid rubber (LR) and LR-montmorillonite. The T2 profile
Fig. 7. Storage modulus vs. filler content. of the conventional blend of LR and montmorillonite was
identical to that of LR. The T2 signal for LR-montmorillonite
was actually resolved into a fast decaying rigid component
and a slowly decaying rubbery component (corresponding to
,:-.o the rubbery molecules in mobility). The rigid component,
.:. which cannot be observed in LR (nor in the conventional
_.:
,_..
,:’
_:’ 1.22
,.d"
0 RCH
A RCC l LR-montmorillonite
0 NBR-carbon
0 NBR
x
.z
0.51 I I I I I I I I I E 0.6
B
0 5 10 15 20 25 30 35 40 E
0.4
Filler content (phr)
Fig. 8. Stress at 100% strain vs. filler content.
I
pristine clay composite system (RCC) retarded so remarka- 0'
bly that this system is not of practical use, maybe owing to 0 0.2 0.4 0.6 0.8 1.0
reaction inhibition on the mineral surface. Thus, this new Time (ms)
system can improve processability. Fig. 9. Tz signal for LR-montmorillonite.
A. Okada. A. Vsuki /Materials Science and Engineering: C 3 (1995) IO%115 115
composite), is assigned to the motionally constrained regions mechanism of reinforcement was explained using the results
of LR molecules in LR-montmorillonite through the rubber- of 15NCP-MAS and proton pulsed NMR studies.
filler interactions, and its fraction can be evaluated to be about We believe that the method described here, which exploits
20%. That is equal to the fraction of the tightly bound com- intercalation, has opened a new field of artificial/synthetic
ponent in the inextractable rubber-filler gel, the so-called organic-inorganic molecular composites, though it is not yet
‘bound rubber’, for carbon-black-filled systems [ 151. There as sophisticated as their counterparts in biological systems.
is now general agreement that ‘bound rubber’ is an important
factor in reinforcement, depending on the characteristics of
the filler particles such as particle size, surface area, structure, References
and surface activity. Thus, it is considered that there appear
[ 11 J.E. Mark and P.D. Calve& Mater. Sci. Eng., Cl (1994) 159.
to be strong rubber-filler interactions (comparable to those
[2] E.P. Giannelis, J. Minerals, Met. Mater. Sot., March (1992) 28.
in carbon-black- filled systems) in LR-montmorillonite, in [3] H. Schmidt, in D.W. Schaefer and J.E. Mark (eds.), Polymer Based
which negatively charged silicate layers are bonded to LR- Molecular Composites, Mater. Res. Sot., Pittsburgh, PA, 1990, p. 3.
molecules with positively charged terminal sites, forming [4] A. Okada, M. Kawasumi, T. Kurauchi and 0. Kamigaito, Polym.
Prepr., 28 (1987) 447.
‘bound rubber’.
[5] J.M. Jordan, J. Phys. Colloid Chem., 53 (1950) 245.
[6] MI. Kohan (ed.), Nylon Plastics, Interscience, New York, NY, 1973.
[7] A. Usuki, Y. Kojima, M. Kawasumi, A. Okada, T. Kurauchi and 0.
4. Conclusion Kamigaito. J. Mater. Res.. 8 (1993) 1174.
[8] A. Usuki, Y. Kojima, M. Kawasumi. A. Okada, T. Kurauchi, Y.
Fukushima and 0. Kamigaito, J. Mater. Res., 8 (1993) 1179.
Polymer-clay hybrids, i.e. organic-inorganic molecular [9] Y. Kojima, A. Usuki, M. Kawasumi, A. Okada, T. Kurauchi, Y.
composites, were prepared. X-ray and TEM measurements Fukushima and 0. Kamigaito, J. Mater. Res., 8 (1993) 1185.
revealed that each 1 nm thick template of clay mineral was [lo] Y. Kojima, A. Usuki, M. Kawasumi, A. Okada, T. Kurauchi, 0.
dispersed in the polymer matrix and that the repeat unit Kamigaito and K. Kaji, J. Polym. Sci. B ( 1994) in press.
increased from 1 nm in unintercalated materials to more than [ 111 A. Usuki, A. Koiwai, Y. Kojima, M. Kawasumi, A. Okada, T. Kurauchi
and 0. Kamigaito, J. Appl. Polym. Sci. ( 1994) in press.
15 nm in the intercalated materials. Thus, polymer-clay [ 121 T. Kurauchi, A. Okada, T. Nomura, T. Nishio, S. Saegusa and R.
hybrids are real molecular composites, or nanocomposites. Deguchi, SAE Paper Series 910584, Sot. Automotive Eng.,
They, when molded, show excellent mechanical properties Warrendale, PA, 1991.
compared with unfilled polymers and/or conventional com- [ 131 E.M. Dannenberg, Rubber Chem. Technol., 59 (1986) 512.
[ 141 A. Okada, K. Fukumori, A. Usuki, Y. Kojima, T. Kurauchi and 0.
posites. Owing to its properties, the nylon 6-clay hybrid is
Kamigaito, Polym. Prepr., 32 (1991) 540; K. Fukumori, A. Usuki, N.
manufactured in large quantities. In the hybrids, negatively Sato, A. Okada and T. Kurauchi, Proc. 2nd Japan International
charged silicates (clay mineral) and positively charged pol- SAMPE Symposium, 1991, p. 89.
ymer ends are directly bonded through ionic bonds. The [ 151 T. Nishi, J. Polym. Sci. Polym. Phys. Ed., 12 (1974) 685.