Gardner @ CO ~ Denver STENHOJ Original Operating and Service Manual EnviroAire 15 - 22 kW (V3) Oil-Free WhGeneral Information ‘These compressors are for compressing atmospheric air and are not suitable for compressing any other gas. They are designed and manufactured to give optimum performance with long life and reliability ‘This manual gives the user all the information required to install and operate the compressors and carry out the regular schedules for servicing and maintenance, which will ensure the maximum satisfactory service lite, Servicing facilities and the supply of genuine replacement parts are provided through a worldwide network of Gardner Denver Companies and Distributors. If replacement parts are needed, the user should, inthe first instance, contact the local Gardner Denver Company or Distributor ‘The information given in this manual was correct at the time of printing, however, as part of continuous development, ‘modifications to parts and procedures may be made without natice which could atfect the servicing requirements of the compressors. Before any servicing or maintenance wark is undertaken the user is advised to contact the local Gardner Denver Company or Distributor who is supplied with revised and up-dated information. In any communication conceming the compressor itis essential to quote the MODEL, SERIAL NUMBER and where possible the YEAR of MANUFACTURE. {All pressure data given in this manual refer to overpressures (pressure gauge pressures) unless specified otherwise. Maintenance To ensure the continued trouble-free operation of the compressor unit itis important that periodic maintenance and servicing is carried out in accordance with the information given in the ‘Maintenance’ section of this manual. To assist in this matter your local Gardner Denver Company or Distributor can provide a number of optional maintenance agreements to sult your requirements. These agreements provide the user with the expertise of our factory trained technicians and the guarantee that only Genuine Gardner Denver parts will be used. Warranty ‘The conditions of the Gardner Denver Warranty are set out in the Company's standard Conditions of Sale available from the Gardner Denver Company or Distributor supplying the machine. USE ONLY GARDNER DENVER GENUINE PARTS. YOUR WARRANTY COULD BE AFFECTED IF A SERVICE OR REPAIR IS CARRIED OUT USING NON-GENUINE PARTS. Basis: German manual 251161914 / 00Data sheet for users Fig. Your Gardner Denver distributor Cc Name: Address: Telephone: Fax: Contact Spare Parts: Service:1, Foreword 1.1 Notes on the compressor Gardner Denver screw compressors are the resut of many years of research and development, These prerequisites combined with high quality standards guarantee the manufacture of screw compressors. providing a long service life, high reliability and cost- effective operation. It stands to reason that all requirements concerning environmental protection are met. 12 Intended use ‘The machine/unit has been constructed in accordance with state-of-the-art technology and the recognized safety regulations, Nevertheless, its use may constitute a risk to life and limb of the user or third persons or cause damage to the machine or to other material property, if + itis not used as intended, * itis operated by unqualified personnel, + itis improperly modified or changed, + the safety regulations are not observed. ‘Therefore, any person entrusted with the operation, maintenance or repair of the machine must read and follow the safety regulations, If required, this has to be acknowledged by signature, In adcition, + relevant accident prevention regulations, * generally recognized safety regulations ang + national regulations have to be observed. ‘The machine‘unit must only be used in technically perfect condition and in accordance with its intended Use and the instructions set out in the operating manual, and only by safety-conscious persons who are fully aware of the risks involved in operating the machinefunit! Any functional defects, especially those afecting safety, have to be recttied immediately (or rectified by others)! ‘The machinetunit is designed exclusively for the generation of compressed air to power air-driven devices. Using the machine/unit for purposes other than those mentioned above is considered contrary to its intended use, The manufacturer/supplier cannot be held responsible for damage resulting from such use. ‘The risk of such misuse lies solely with the user. Operating the machine within the limits of its intended Use also involves observing the instructions set out in the operating manual and complying with the inspection and maintenance directives. Carefully performed maintenance is imperative, this ‘ensures that your sorew compressor can meet all the requirements placed upon it I is therefore imperative to adhere to the specified maintenance intervals and to carry out the maintenance work with particular care, ‘especially when the unit is ulized under harsh operating conditions, Servicing Please contact your authorized Gardner Denver dealer in the case of malfunctions or when spare parts are required. In the case of damage, our fully trained personnel will ensure that 2 quick and proper repair is ‘aartied out using genuine Gardner Derwer spare parts Genuine Gardner Denver spare parts are manufactured utlizing state-of-the-art technology, thus guaranteeing the further reliable operation of the unit In case of queries Please enter the data on the nameplate of your ‘compressor into the nameplate shown in fig.1 on p. 2. In the case of queries or spare parts orders, please refer to the compressor type indicated on the nameplate, the identification no. and the year of construction. With this information at hand it can be guaranteed that you will receive the right information or required spare parts, 1.4 Notes General ‘These operating instructions are intended to familiarize the user with the machine/unit and its intended use. ‘The instructions contain important notes on how to ‘operate the compressor safely, properly and cost- ‘effectively. Observing these instructions helps to avoid risks, to reduce repair costs and downtimes and to increase the reliablity and service Ife of the machinefunit, ‘The operating instructions have to be supplemented by the respective national rules and regulations regarding the prevention of accidents and environmental protection. They must always be available at the location of the machine/unit. The operating instructions must be read and followed by any person carrying out ‘work in connection with the machine/unit, e.g, ‘operation, including setting up, trouble-shooting in the ‘operation cycles, disposal of production waste, care, service, and disposal of waste fuels and consumables, upkeep (maintenance, inspection, repair), transport.1, Foreword Besides the operating instructions and the binding regulations for the prevention of accidents, which are valid in the country and place of operation of the machine/unit, the generally recognized technical regulations for safe and proper working have also to be observed, Guarantee Operate this compressor only if you have an exact knowledge of the machine taking into respect these instructions, Gardner Denver cannot be held responsible for the sate operation of the machine/unit if itis used in a manner which does not correspond to the intended use, or for other applications which are not mentioned in these instructions, Warranty claims will nt be accepted in the case of Operating errors Incorrect maintenance ‘Wrong auxiliary materials Use of spare parts other than Gardner Denver ‘genuine spare parts ‘+ Modifications and changes tothe installation ‘The warranty and liability conditions of the general terms and conditions of Gardner Denver will nt be extended by the notes above. ‘Any unauthorized change to the compressor unit! station, or the instalation of components not accepted by the manufacturer (e.g. ai iter) will result in the withdrawal of the CE mark. As a consequence, any lability and warranty claims will nt be accepted by the manufacturer. Safety regulations The safety regulations in chapter 3 of the operating instructions have to be strictly observed. Technical changes In the course of technical development we reserve the right to modify the units without further notice,2. Table of contents 1 Foreword 3 41.1. Notes on the compressor, 3 112. Intended use. 3 1.3. Maintenanee.. 8 114 Notes.. 3 Table of contents. 5 Safety regulations .. 7 3.1 Identification of safely guidelines. 7 3.2. General safety regulations 7 3.3. Particular dangers associated with compressed air 8 34 Particular dangers associated with machines 40 35 Particular dangers associated with water-cooled units. 10 3.6 Dangers present when loadingimoving machines 1" 3.7. General workplace dangers. 4 3.8 Dangers resulting from neglecting to perform maintenance. 12 3.9. Dangers during maintenance and repairs 13 3.10 Dangers resulting from conversion workimodifications on the machine. 15 3.11 Symbols and explanations 16 4 Design and functioning, 4.1 Design of the unit 4.141 Design of the unit air-cooled EnviroAire 15 - Envirohire 22. 18 4.112. Design of the unit air-cooled EnviroAlre VS 15 - EnviroAire VS 22 19 4.1.3. Design ofthe unit water-cooled EnviroAire 15 - EnviroAire 22 Se C20 4.1.4 Design ofthe unit water-cooled EnviroAire VS 15 - EnviroAire VS 22 21 4.1.5. Schematic diagram - fix speed - air-cooled and water-cooled 22 41.8. Schematic diagram - regulated speed- air-cooled and water-cooled 23 42. Water circuit 24 43 Air circulation 24 44 ConttOlssneunissnnnunnansununnnnnnna 24 4.4.1, Control EnviroAire VS 18-VS 22 (Fig. 7). socunanunninnn nn rine 442 Control EnviroAire 15-22 (Fig. 6) 25 5. Transport and installation Ba Transpot sens 5.2. Installation... ions for commissioning, 28 6 Prepai 6.1 Cooling air volume/minimum cross... 28 6.2 Compressed alr connection ess 29 6.3. Water connection for water-cooled version 29 6.3.1 Limit values of the constituent elements in water. 30 6.4. Electrical connection (EUROPE- Version only) sn: . seman nent 6.4.1. Check setting of the motor protection switch (only EnviroAire VS 15-VS 22) 32 6.4.2 Checking the setting of the contro-power transformer, nnn en nnn nnn 8S 6.5 Water supply 33 6.5.1 First-time water fling on. 33 6.6 Extraction of water samples.. 34 6.7, Sound pressure level. 34 7 Commissioning 35 7.1 First commissioning 35 7.2 Putting a decommissioned compressor back into operation 36 7.3. Display of the compressor control GD Pilot TS. 36 7.4 Routine commissioning 37 75 Commissioning after malfunction 37 78 Shutoft 7.7 Emergency stop. 8 Storage of compressors. 8.1. Shutdown.2. Table of contents 8 Service and maintenance. : 8.1. Maintenance recommendations vas.snessunnnnnsnnnensnnnannnnnennennnn nn ennnnnen 88 8.2 Maintenance electric mot0F nisin snnnensunnnmnennensnnnannnnnnesannnn nn nnn 88 9.3 Maintenance and inspection schedule. 39 8.4 Change of air intake fier 42 8.5 Change water fter 42 9.6 Replace prefiter RO unit 3 8.7 Change RO membrane cartridge 43 9.8. Safely valve... nnn onan inner 819 Connecting terminals in the switch cabineticontral transformer setting. 44 9.10 Fittings. 45 8.11 General maintenance and cleaning, 45 8.12 Clean / change filter mats. vo 45 9.13 Inspection of the compressor stage... 46 9.14 Inspection intervals for pressure vessels and electrical installations nnn nn nnn AT 9.15 Checking the water level sensor. 47 10 Trouble-shooting, 14 Annex... 11.1 Technical data, 50 11.1.4 Technical data EnviroAire 16-EnviroAire 22 50 Hz (air-cooled) 50 11.1.2 Technical data EnviroAire 15-EnviroAire 22 60 Hz (water-cooled) 51 11.1.3 Technical data EnviroAire VS 15-EnviroAire VS 22 (air-cooled). 52 11.1.4 Technical data EnviroAre VS 15-EnviroAire VS 22 (water-cooled) 53 11.2 Layout plans 54 11.3 Declaration of conformity, 583. Safety regulations 3.1 _ Identification of safety guidelines Gardner Denver is not liable for any damage or injury resulting from the nor-observance of these safety instructions or negligence of the usual care and attention required during handling, operation, maintenance or repair, even i this is not explicitly mentioned in these operating instructions, It any of the regulations contained in these instructions especially with regard to safety - does not correspond, to the local legal provisions, the stricter of both shall prevail ‘These safety regulations are general and valid for various types of machines and equipment. Its therefore possible that some references do not apply to the unit(s) described in these instructions. indicates a directly dangerous situation which, if not protected against, could result in death or serious (irreversible) injuries. indicates a potentially dangerous situation which, if not protected against, could result in death or serious (irreversible) injuries. Passages marked with thi indicate a possible danger to machines or part of machines. Passages marked with this sign provide technical information on an optimal cost-effective use of the ‘machine. 3.2 General safety regulations Danger Satety measure required Working with compressors involves dangers that are not immediately apparent. Everyone working with the machine must have first read and understood the ‘operating manual. Don't leave this until you start work - i's too lat. Please keep this operating manual handy at all times on the site of the machine / installation, in the bag provided Pay attention to all safety and danger warnings on the machine! installation! Deploy trained staff only. The responsibilty of the personnel for operating, selling up and maintaining the machine / installation must be clearly defined Make sure that only authorized personnel use the machine. Define who is responsible for operating the machine, and authorize him to ignore instructions from third parties if these instructions could compromise safely. ‘Symbols on the machine indicating dangers may become dirty or disappear. Ensure that all safety and danger notices on the machine/system stay fully legible Faults and modifications to the machine ay jeopardise safety. Inthe event of malfunctions, shut the machine/system down immediately and ‘secure it from being switched on again! Have mafunctions corrected immediately. ‘Check the machine / installation for external damage and faults atleast once per shift ‘Any changes noticed (including changes in operating performance) must be reported immediately to the authority or person in charge. Itnecessary, shut down and secure it from being switched on again.3. Safety regulations 3.3 Particular dangers associated with compressed air Danger Satety measure required Compressed airs very powerful. tcan Never play about with compressed ai be used for example to break open concrete but can also put lives at risk ‘Smal parts propelled at high speed by When using compressed air to clean equipment, work with extreme caution compressed air can penetrate the skin and always wear suitable eye protection, or destroy an aye, Never direct compressed air onto the skin or towards another person, Never use compressed air for cleaning clothing, Compressed air connections may split Only connect the compressor to the existing compressed air system when the and put people at risk. service temperatures and service pressures are correct and the connecting flange and connecting thread are in full working order. Allconnected components must be of the correct size and be suitable for the specified operating pressure and temperature (i. distributing pipes and pipe connections) ‘Ahose connected to an air valve must be fitted with a safety wire for operating pressures above 7 bars; itis in fact recommended that this safety device should be used for pressures above 4 bars, The steel wire has a diameter of & mm and is firmly clamped to the hose atleast every 500 mm. Both ends are fitted with cable lugs. Do not use chafed, damaged or poor-quality hoses, Only use the correct type and size of hose coupling and connection. The compressed airline connected at the air exit of the unit must not be under strain, No force should be applied to the outlet thread or the outlet flange by, for ‘example, puling on the lines or by mounting additional equipment (e.g. a water separator or a pneumatic oiler, etc.) Compressed airlines may be breached Compressed-airlines have to be marked distinctly according to local by accident, regulations, Compressed airlines get hot and Make sure that the compressed airline from the compressor to the air expand, network can expand as a result of heat. Loose hose ends may flog and result in Fix pressurised hoses in such a way that they do not lash i the connection is injury broken, Before blowing through a hose or air line, it is essential to hold the open end: firmly. Before disconnecting @ hose, always make sure that it isnot under pressure3. Safety regulations Danger Safety measure required Compression results in high temperatures. ‘The system should be set up such that hazardous mixtures (inflammable solvent vapours etc. but also dusts and other dangerous or toxic materials) ‘cannot be drawn in. The same applies to fying sparks. Never use the machine in environments where the possibilty cannot be ruled ‘out that inflammable or toxic vapours may be taken in. The installation is to be set up in such a way that itis adequately accessible and thal the necessary cooling is ensured, Never block the admission of ar. ‘Compressor units must never be operated in areas subject to explosion hazards! (Exception: Special units with the corresponding technical modifications) ‘There is strong suction at the ai inlet, The air intake is to be designed in such a way that no loose clothing can be >minmax<<: 2/5 bar * Cooling-water inlet temp.: >>minJmax.c<: 8/35 °C + Cooling-water outlet temp. pomaxce: 45°C The cooling-water requirement at maximum operating pressure, referred to 12 to 15 °C water inlet temperature, At = 10°C, is approx. 60 limin This data is based on fresh water and the cooling-water quality recommended by Gardner Denver (see Chapter 6.3.1). Please contact Gardner Denver i the cooling-water data diverges from this. ‘The flow of cooling-water for the water cooler at commissioning can be adjusted by means of a manual control valve. Wherever possible, the cooling-water outlet temperature should be below 50 °C, in order to prevent excessive precipitation of limestone fur, 6.3.1 Limit values of the constituent elements in water The information sot out below is intended for guidance ‘and may aiffer under certain conditions of operation. The total composition and the operating temperature are always dacisive, Warranty claims may nat be derived from this Conair! slomonts of = fete charactors [P| grou values water Pe ey so | es aerate [0000s] <700 met] =0naN hardness (5.6 °dH) | (2.8 “dH) “<2 mmol | <0.5 mmol < 200 ppm| <50 ppm <115"dH| <28°dH <20°H | <5"H Total hardness: Chloride cr_[<200mgi| 0, <0] > 50.2006. Preparations for commissioning 6.4 Electrical connection (EUROPE-Version only) Compressor units are finished in the factory according to standard EN60204 (industrial machinery). Please observe the following important notes: The power supply to the compressor side has to be fitted for industrial equipment and fulfilling the requirements of EN60204- ‘1EC60204-1. To avoid strong damages and fire on the power electric components, any kind of operation outside of the stated limits of EN60204-1/EC60204-1 i ‘The customer has to connect a main switch in the incoming line of the compressor unit (unless factory-mounted as special accessories) (DIN EN 1012-1). If this switch does not provide short-circuit and overload protection for the system, suitable back-up fuses have to be installed according to EN 60269-1 (low voltage directive ) (see table). admissible. ‘The main switch must meet the requirements of the safety standard EN 60 204-1 (electrical equipment of machinery) as well as of EN 60947-2 (low- voltage ‘switchgear and control gear (circuit-breakers)) ‘The electrical connection and protective measures have to be installed in accordance with VDE, BS or local regulations. As a rule, additional instructions, of the relevant power supplier have also to be adhered to. ‘The electrical connections must be made by an authorized specialist. Attention: Interference voltage! I external electric circuits, which cannot be cut out Via the main switch, are connected to the control, these have to be identified according to EN60204, Warning signs have to be fixed near the mi switch and near these electric circuits. In addition, these conductors have to be laid separately and/or identified by colors. Work on control cabinets may only be carried out by electrotechnical specialists. If the installation conditions of the system differ from the conditions described in EN60204, please contact your technical adviser. It the electrical connection is made to a non-earthed three-phase system (IT network), please see the corresponding notes in the included frequency converter documentation. To establish an electrical connection, proceed as follows: Route the supply cable through the cable gland (4- Fig, 15) on the base frame and the control cabinet and tighten screws Connect the supply line to the connecting terminals as ‘shown in the circuit aiagram. Fig. 15 1. Electrical connection VS-version 2 Electrical connection fx speed local regulations are stricter than the values specified below, observe the stricter regulations. at6. Preparations for commissioning Recommended supply cable cross-sections and fuses 50 Hz Supply votage | Hstlled nominal Fuse protection. Line cross section Compressor type M ‘motor power (slow-blow fuse) at 30 °C (86 °F) [kW] [gt] [mm] EnviroAire 15 400 18 35 466 EnviroAire 22 400 22 50 4G10 EnviroAire VS 15 380-400 15 40 406 EnviroAire VS 22 380-400 22 40 4a16 Recommended supply cable cross-sections and fuses 60 Hz Supply votage | stalled nominal Fuse protection Line cross section Compressor type Ha motor power (Glow-blow tus) | at 30°C (88 °F) 1] Ast] [mm] Envirovire 15 380 15 40 408 Envirotire 22 460 18 40 4a8 EnviroAire VS 15 380 2 6 4016 EnviroAire VS 22 460 2 50 4a10 Notes on the table: We do not know the cable type used by you, its length and the installation conditions (temperatures, grouping). ‘The table above can therefore only be regarded as a guideline. ‘The supply cable cross-sections given in the table comply with VDE 0298, part 4 - table 13, column 7. (Rubber hose line at 30 °C (86 °F) and max. line length ‘of 50 m). In the case of differing conditions (line length, ‘temperature and grouping), establish the cross sections in accordance with DIN VDE 0298, part 4 or BS7671 taking into account the cable type. 6.4.1 Check setting of the motor protection switch (only EnviroAire VS 15-VS 22) Check the setting of the motor protection switch in accordance with the enclosed circuit diagram for the compressor. Set the protection switch to the value stated in the table corresponding to the mains voltage and frequency (see circuit diagram) 326. Preparations for commissioning 6.4.2 Checking the setting of the control- power transformer Danger of electric shock! When carrying out adjustment work on the control power transformer, the unit must be electrically isolated and locked off. Work on the control cabinet may only be carried out by electrotechnical specialist personnel. Only EnviroAire VS 15-EnviroAire VS 22: Danger of electric shock from loaded condensers! Please always first disconnect the system from the power supply and wait another 10 minutes before touching the electrical components. The power condensers require this time in order to discharge! Making incorrect settings to the control transformer poses a risk to the trouble-free operating of the system. Fig. 16 ‘The control transformer is preset for the rated voltage at the factory. Experience shows that in practice the actual supply voltage can differ, Before first commissioning set the measured supply voltage on the control transformer. Fig, 16 shows an example. Following first commissioning the setting of the control transformer must be inspected while operating under load and corrected where necessary (see section 9.9). 6.5 Water supply 6.5.1. First-time water filling ‘When the system is filled for the first time, drinking water that conforms to the limit values specified below must be used: Conductivity 100 - 2000 pS / em pH value 7-8 Overall hardness (CaCO3) < 20" dH Iron (Fo) <0.3 mg/L Chloride (C1) = 250 mg/L Sulphate (S04-2) <240 mg/L Nitrate (NO3.) <50™mg/L ‘Ammonium (NH44) <0.5 mg/L ‘The Gardner Denver water analysis set can be used to determine the water quality It values that deviate from these apply, any warranty ‘claims may be invalidated and the relevant Gardner Denver representative must be consulted. Fig. 17 Manual valve — water in Water level sensor Water supply Fill level marking "Belo Fill level marking "Above Water lavel indicator Pressure tank 336. Preparations for commissioning Perform first-time water filling as follows: + Connect the customer's water supply. + Open manual valve — water in (-1- Fig. 17). Water flows through the inlet (-3- Fig, 17) into the pressure tank (-4- Fig. Fig. 17) + Fill up to the fil level marking "Above" (-5- Fig. 17) + Close manual valve — water in (-1-Fig. 17) Start system and monitor the water evel. + Once the fil evel marking "Below (-4- Fig. 17) has been reached, turn off system via the emergency oft, + Open manual valve — water in (-1- Fig. 17). + Fill up to the fil level marking "Above" (5- Fig. 17) + Close manual valve — water in, Start system and ‘monitor the water level + Once the fil evel marking "Below (-4- Fig. 17) has been reached, turn off system via the emergency oft Repeat this filing process unt the water level has balanced out between the fil evel markings I water is required during operation (water changing! leveling), the drinking water supplied is treated by means of the internal RO unit, By mixing circulation water, drinking water and treated water, the requisite level of water quality will be achieved over the course of time, 34 6.6 Extraction of water samples ‘Where necessary, water samples should be extracted a .ccording tothe following procedure, Water samples must only be extracted when the rotary screw compressor unit is stationary and depressurised, ‘Switch off the compressor and secure it from being 8 cr switched on again. Ensure that the compressor is. lepressurised. (pen the ball valve at the extraction site (-2- Fig. 21) and to flush the extraction site, allow around 0.1 | to 1.0 bar (145 PSI) (for the EnviroAire VS 15- VS 22) or > 0.4 bar (5.8 PSI) (for the EnviroAire 15-22) 4, Electric motor detective 4. Check connections, winding, ete. 5, Compressor defective 5. Turn the compressor manually if required, replace 6. Ambient temperature less than 42°C 6. Make sure that the ambient (35.6 °F) ‘temperature is not less than +2 °C (85.8 °F); install an auxiliary heater, if required 7. Remote controltimer has been activated 7. Deactivate remote controltimer Via terminal strip 8. Excessive mains pressure 8. Wait until the mains pressure has fallen below the lower switching point Unit stops during the start- 1. Intake regulator only closes party, 1. Fix intake regulator or, if required, up phase pressure builds up too quickly in the replace; check solenoid valves pressure reservoir 2. Short-cireut in the unit 2. Determine and eliminate cause; replace defective fuses, 3. Connecting terminals in the switch 3. Check and rectighten cabinet are loose 4, Maximum motor switching cycles 4, Avoid frequent manual on and off exceeded due to too frequent manual on switching, let electric motor cool down and off-switching Unit does not reach the set 1. Mains pressure sensor set too low 1. Check, re-set p 2. Intake regulator opens only partly 2. Fix intake regulator or, if required, replace; check solenoid valves 3. Excessive air consumption 3. Reduce consumption or cut in a further compressor 4. Al filter clogged 4. Replace air fiter cartridge 5, Heavy leakage in the compressor 5, Check unit 48 system10. Trouble-shooting Malfunction Possible cause Remedy Unit switches off 1. Ambient temperature too high 2. Electric motor defective 3. Fan detective 4. Sensor, connections or lines defective 5, Cross section ofthe electric supply lines too small 6. Water level too low 7. Excessive water temperature 8, Water injaction pressure too low: 1. Ventilate compressor room 2. Check electric motor and thermistor 3. Checkireplace fan 4, Check sensors, connections and lines 5, Measure power requirement, it necessary, replace lines 6. Top up water in the pressure 7. Check water cooler and fan/ Check water thermostat 8. Clean/replace water fiter cartridge and clean water circuit Excessive idling pressure 1. Intake regulator does not close correctly 2. System not unloaded 1, Check intake regulator Check solenoid valve 2. Check intake regulator Check solenoid valve Water in the a iter 1, Water stop valve not closing 2, Frequent use of EM stop 1, Check/ replace water stop valve 2, Only use the Emergency stop button in real emergencies Safety valve opens 1. Safety valve defective 2. Pressure holding valve detective 3. Intake regulator closes too slowly 4, Mains pressure sensor defective 8, Electronics defective 1. Replace 2. Check / Replace 3. Check intake regulator and solenoid valve 4, Replace mains pressure sensor 5. Replace electronics Never operate the screw compressor with defective safety valve! 4911. Annex 14.1 Technical data 11.1.1 Technical data EnviroAire 15-EnviroAire 22 50 Hz (air-cooled) EnviroAire 15 EnviroAlre 22 Maximum operating pressure bar ao 10 80 10 Minimum operating pressure bar 5.0) ‘Ambient temperature min./max. *c 2045 2040 Flow memin | _ 2.30 1.80 3.50 2.89) Outlet temperature above ambient temp, c 12 16 Sound pressure level BIA) 6 Electrical Data Nominal mater rating kw 15 22 Fulbload current max, (400V) A 34 48 Motor protection type IP 56 (IE-8) - IEC 60034-2-1 ECA Qualifying Nominal speed pm 3000 Fan motor rating kW 09) Recommended cable cross-section, 400V evant ace 4G10 Recommended fuse size, 400 A 35 50 Cooling (air-cooled systems) (Cooling airflow through ventilator mein 89 Discharged heat quantity 2% _ | approx. 95% of the total power consumption Connection dimension cooling air inlet mm 1595x546 Connection dimension cooling air outlet mm 888 x340, Cooling air outlet temperature above ambient temp, c 1 15 Max, allowable pressure drop in duct Pa 180 @ 30°C / 60 @ 40°C. Weights, dimensions and fill amounts Compressor water capacity q 28 ‘Approx. water consumption in 24 hours i 10 Water supply pressure -min / max bar 2.21060 Compressed air delivery connections R ‘Water drain and supply connections RO and regulation fiter water drain connections Weight kg ora 691 Dimensions L x W x H mm 1909 x 848 x 1612 5011. Annex 11.1.2 Technical data EnviroAire 15-EnviroAire 22 60 Hz (water-cooled) Environire 18 | Enviroire 2 Operating esse max [ cer | eo | 0 | 00 | 1 peatng pressure min [bar 3a ‘Ambient temperature rinimax. | _°o 2048 Flow mmin | 200 [ 1e0 | 50 | 200 Oui temperature above ambient imp © 2 16 Sound pressure vel eA) é Electra! Data Nominal motor rating ew 16 w FulHoadourent max @00¥) A ot 6 Hotor reason ype TP 55 (E-9)- EC amio4-2 ECA Gualivng Nominal speed ‘em 000 Fan motor rating ew ana Recommended cable cross-section, 400V mm, 408 soto Recommended fuse size, «00 A 3 30 Cooling (water-cooled systems) Cooling ai ow though veilator nin 2 Discharged hea! avaity %_[ approx 1236 a he total power consumption Connection dimension cooing ane wm 200.200 Connection mension colng a out rm 380.940 Wax. cooing water avaty vein 120 Goolng water inet temperature min ax W515 Cooling water ole emperatre max © % Cooling water pressure max arg 70 oatng water connection (rivoua) orien Weight, dimensions and fil amounts Compressor walrcapasy 7 28 ‘aprox, water consumpon 24 hous 1 ‘0 Wel supely pressure -min/ max bar 221060 Compressed a delvrycomnestons R Water drain and supply connedtons RO and regulation er water rain connections Weight a wa oa Dimensions LxWxH mmm 1800 x64 1612 5111. Annex 11.1.3 Technical data EnviroAire VS 15-EnviroAire VS 22 (air-cooled) EnviroAire VS 18 | EnvioAive VSa2 Working pesure m[ wr [eo [| | a0 | 1 Working pressure min | bar 80 Anberttemeratre minimax. | _°e er 2100 min oe [oa | om | 07 Few nin max eat_[ vas | aaa | asa Discharge emp. oa above amber emp. 7 72 16 ‘Sound pressure level 50Hz/60Hz dB(A) 68/70 Electrical data Nominal motor aing ww 5 2 Fulload Carer max, 3800/4007 «66 A ae681 waa Motor protection ype (P65 (69) 0 eon04-21 ECA Qualvng Nominal drve motor speed ‘om 400 3860 Minimal met epeed rem eso 50 Fan motor ang ‘a 08 Recommended cable cross-section (400¥) mm, 40s oi6 Recommended fuse size (400V) A 40 63 cooing Venta fan capacty nn @ Hoa ejected by vrtlang fan 2% | approx 0696 fhe al power consuron Size of cooing aint aperture rm a5 548 Size of cooing aout aperture rm 8x72 Coaing ar out tonp. above ambient approx © a 5 ax. alowabl pressure drop n uct max. ambient [a 100 @ 00/60 Weights, dimensions and capacities data Compressor water capacty 1 a Aoprox. Water consumption 24 hours 1 73 Water sup resure in /max var 221060 Compressed ar deivry connections ar Water drain and supply eonnodtone axeae RO and regulation tr water eran eonnedions 2x6 v8 Went 6 eer 706 Dimensions LxWxH rn aoa xeaex ova 5211. Annex 11.1.4 Technical data EnviroAire VS 15-EnviroAire VS 22 (water-cooled) Environire VS 18 | _Envrohre VEz2 Working pesure mm wr [eo | | 00 [| 1 Working pressure min | bar Anberttemeratre minimax. | _°e er ea min oe [oa [ow | 077 Few nin max, eat [vas [eae | asa Diecarge tempo ar above ation em © 72 16 Sound pressure love! SORzeoHe i) 70 Electrical data Nominal motor ring a 5 2 Fulload Curent max, 3800740074800 A a6 sao oto protection ype TP 55 (6) IEG 0942 ECA QUlIVng Nominal drve motor speed ‘om 400 e250 Minimal met epeed rem eso 0 Fan motor rating (S0Hz/60Hz) kW 0.12/0.15 Recommended cable cross-section (400¥) mm, 406 a6 Recommended fuse size (400V) A 40 63 cooing Venta fan capacty nn Hoa ejected by vrtlang fan %_ | approx 12% ofthe total power consumption Size of cooing aint aperture rm 200x200 Size of cooing aout aperture rm 68 xa72 Wax eooing water quantity Tin ‘0 Coolng water et temperature minvinax © 185 Gooing water out temperature max. ro Caoing wate pressure max vara 2 Cooing water conection (nao aren Weights, dimensions and capacities data Compressor water capacty 1 % Aspro, Water consumption m2 hours 1 9 Water sup presure-min/max var 221060 Compressed alr deivry connections a Water dain and sup connections axcae TO and regulation tr water ara connedions axa 14 weit 6 ee ea Dimensions LxWxH rn 100x840 1812 5311. Annex 11.2__Layout plans 273() 9331) P 2730), atta Mr 3 Fixed speed Regulated speed Fig, 31 (all dimensions in mm) Water inlet innor thread G 3/8" (2/8" NPT) Water outlet inner thread G 3/8" (a/8" NPT) Drain water separator inner thread G 1/4” (1/4" NPT) (only for EnviroAlre 18-22) Drain RO unit inner thread G 1/4” (1/4" NPT) Compressed air connection: extemal threaded connector 1" (1” NPT) Cool air exhaust Goo air intake ‘Switch cabinet cool air intake (only EnviroAire VS 15-VS 22) Electrical connection x-oOTmMIOw> 5411. Annex 0 os ra sae 09 g g| FERE 8) 3]) § Z =a ca =| ize BAS) cme ues) }333(C,D) oe) 3 cl | | a 3) he Fig, 32 (all dimensions in mm) Water infet inner thread G 3/8" (3/8" NPT) Water outlet inner thread G 3/8" (3/8" NPT) Drain water separator inner thread Gi 1/4” (1/4" NPT) (only for EnviroAlre 18-22) Drain RO unit inner thread G 1/4" (1/4" NPT) Compressed air connection: extemal threaded connector 1" (1" NPT) Cool air exhaust Cool air intake ‘Switch cabinet coo! air intake (only EnviroAlire VS 15-VS 22) Electrical connection 1G Centre of gravity Qucramoom> 5511. Annex water-cooled 152 Wy 1028 Fig. 34 (all dimensions in mm) L. Cooling-water inlet G1" (G1" NPT) M. Cooling-water outlet G1" (G1” NPT) 8711. Annex 11.3 Declaration of conformity 58 Gardner Denver 1. EC Declaration of conformity in accordance with the EC Machinery Directive 2006/42/EC, Supplement IA 2. We, hereby declare Gardner Denver Deutschland GmbH ‘Argenthaler Sir.11 -55469 Simmern that the product: Kompressor ‘ype: EnviroAite 15; EnviroAire VS 15; EnviroAire 22; EnviroAlire VS 22; EnviroAlre 37; EnviroAire VS 37; EnviroAire VS 50; EnviroAire VS 75; EnviroAlire VS 110 trade mark: rmanutacturer no in the form as shipped by us complies with the following relevant provisions: 2o1a20reU 2o08iZIe 2014/90/EU 2014/35/60 ‘This machine is exempl from the Pressure Equipment Directive 2014/68/EU. Please refer to Article 1, clauses 2.¢, 21, 2 for information on this exemption 3, Ifthe machine is modified in a way not agreed upon with us, this statement wil be void 4. Harmonised standards applied, particularly to124 EN ISO 12100 EN 6034-1 EN 61000-6-4 EN 29001 EN 602041 EN 61000-6-2 5. National engineering standards and specifications applies AD-S1/2000—_BetrSichV DIN 3230 VDE 0208 6. Recording agency’ ‘CompAlr Druckluttechnix Zweigniederlassung der ‘Gardner Denver Deutschland GmbH Simmern,Gardner iver STENH®J Gardner Denver Compressor Division, 1800 Gardner Expressway, Quincy, Illinois 62305 Telephone: (800) 682-9868 Fax: (217) 224-7814 Gardner Denver Deutschland GmbH Argenthaler Str. 11 55469 Simmern Deutschtand Tel. +449 (0)6761 832-0 Fax +449 (0)6761 832-409